02_acs 800 Product Presentation 24102003

© Company name - 1 01-04-06 -

ACS800 series

ACS800 - Compact and Complete.

Why to use VSD? ...saves environment and has other benefits Variable Speed Control saves a considerable amount of energy Improved quality through better process controllability

speed Production rise Best quality

Reduced process equipment wear and longer lifetime mean decreased environmental loading Soft Start and Stop reduces waste and saves raw material

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Noise reduced in most cases Natural resources saved while process efficiency improved

Energy saving Soft Start

time

What is VSD? Uline

UDC

Rectifier

Uout

DC link + L

Inverter Motor

L1 Supply L2 L3

V1 C

V3

Ud -

V4

V6

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Monitoring Control

V5

Control Electronics control, monitoring and communication

V2

U1 V1 W1

M3~

ABB AC Drives Portfolio Medium Voltage

Motor [kW]

Motor [kW]

100’000

100’000

60’000

70’000

32’000

50’000

8’000

40’000

5’000

30’000

4’500

20’000

ACS600

2’500

15’000

1’000

10’000

400

5’000

37

4’000

7.5

3’000

5.5

2’000

3.0

1’500

1.1

ACS1000

1’000

ACS100 - 400

0.12 © Company name - 4

ACS 6000c

7’000

ACS 800

160

LCI

ACS6000

Low Voltage

315 200

240

380

480

500

690 1’500 Supply [V]

1.0

1.5

1.8

2.4

3.3

4.16

6.0

6.9 10.0 Supply [kV]

ACS800 Product Series Single Drive

Motors

6-pulse Supply Unit

M

12-pulse Supply Unit

(Medium Voltage) Software:

Braking Chopper

Regenerative Supply Unit

3 AC

MultiDrive Supply Section

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6-pulse Supply Unit

12-pulse Supply Unit

Drive Sections

Output Filters - dU/dt - sine

• Standard • System Application • Master-Follower • Crane Control • Extruder Control • Pump & Fan Control • Centrifuge Control • Spinning Control & Traverse Control

M M M

Regenerative Supply Unit

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ACS800 - Suitable for Any Applications Fans

Conveyors

Winders

Roller tables

Spinning

Pumps

Cranes

Paper machine

Offshore

Ski lifts

Debarking drums

Centrifuges

Propulsion

Drilling

Decanters

Windmills

Kilns

Extruders

Compressors

ACS800 Single Drive Compact and complete Common technology for different applications Wide power and voltage range 200 V to 690 V 0.55 kW to 2800 kW

Premium Technology - DTC Start-up Assistant Adaptive Programming

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Easy installation Environmentally sound products Backward compatible CE, C-UL US, CSA, C-tick

ACS800 Single Drive ACS800-01 Wall-mounted single drive Compact and complete Either IP21 or IP55

User-friendly Everything inside Start-up Assistant

Built-in options I/O extension modules Fieldbus modules Pulse encoder module © Company name - 8

Fibre optic link module EMC filter Braking chopper

1.1 - 110 kW

ACS800 Single Drive ACS800-01 Wall-mounted single drive

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Comparison with previous generation drive

BACK

1.1 - 110 kW

ACS800 Single Drive ACS800-02 Free standing single drive Compact and complete IP21

Easy installation Everything inside Two mounting directions Narrow design

Enclosure extension (option) For options like contactor and motor thermal protection © Company name - 10

Fuse switch as standard

Built-in options All ACS800-01 options Common mode filters

90 - 500 kW

ACS800 Single Drive ACS800-02 Free standing single drive

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Comparison with previous generation drive

BACK

90 - 500 kW

ACS800 Single Drive ACS800-02 Free standing single drive Easy cabling Separate cabling pedestal in ACS800-02 Possibility to do the cabling beforehand

Easy to pull in or out the drive Wheels under the unit

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No need to disconnect the power cables, when removing the unit

BACK

90 - 500 kW

ACS800 Single Drive ACS800-07 Cabinet Build Single Drive Cabinet build Single Drive IP21,IP22,IP42,IP54 or IP54R

Compact design Small size high output

Customised solutions Wide variety of different standardised configurations including all ACS800-01/02 options

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Custom design by application engineering

Common ACS800 technology Common user interface Common control platform

55 - 2800 kW

ACS 800Single Drive

55 - 2800 kW

ACS800-07 Cabinet Build Single Drive

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ACS607

BACK

690 V (width)

ACS800-07

690 V

(width)

2130 mm (610 kVA)

830 mm (610 kVA) -61 %

3030 mm (900 kVA)

1330 mm (1060 kVA) -56 %

4030 mm (1710 kVA)

1830 mm (1740 kVA) -55 %

5230 mm (2120 kVA)

2230 mm (2120 kVA) -57 %

6230 mm (3350 kVA)

3230 mm (3490 kVA) -48 %

ACS800 Single Drive ACS800-17 Regenerative Single Drive Excellent supply side features Fundamental power factor unity Extremely low current and voltage harmonics

Excellent motor side features Full motor voltage even with unstable net voltage Fast and smooth motoringregenerating-motoring transitions

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Energy savings Compact construction Plug and play line inverter No settings needed

75 - 1120 kW

ACS800 Modules ACS800-04 & -04M for optimised panel building Same functionality and in-built options as in ACS800-01 and ACS800-02 Easy cabinet assembly Compact design Separate control unit Can be mounted to the most suitable location in cabinet Easy cabling

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EMC compliant modules No need for special EMC cabinet

Superior flexibility 37 mounting variants / type e.g. either bookshelf or flat mounting

90 - 560 kW

Direct Torque Control Excellent motor control in all situations Torque step rise time DTC

< 5 msec.

Flux vector

10 to 20 msec.

Open loop PWM

> 100 msec.

Accurate speed or torque control Full torque at zero speed

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Direct control of torque - no nuisance trips Power loss ride through No unnecessary process interruptions

Fast control - better protection

1,00

New Current level

Current 0,50

Time

0,00

Torque DTC

PWM

New Torque level

Direct Torque Control Dynamic Performance 1.5

Fast and accurate control

T, n

T n

Guaranteed performance 1.2

No encoder required for accurate process control Immediate response to load changes

t

Impact drop / %sec.

Excellent static and dynamic accuracy

0.9

0.6

Torque

0.3

Speed

C6

C5

C4

C3

C2

C1

DTC

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0.0

Based on third party measurements No encoder used

BACK

Direct Torque Control Power Loss Ride Through 1.0

Power Loss Ride Through No unnecessary process interruptions

0.8

Minimized downtime during short power downs Time / s

0.6

0.4

0.2

C6

C5

C4

C3

C2

C1

DTC

Theor.

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0.0

Based on third party measurements

BACK

Human Machine Interface 3 Analogue Inputs

2 Analogue Outputs

7 Digital Inputs

3 Relay Outputs

Galvanically isolated Digital I/O Extensions (up to 13 DI and 9 RO) Analogue I/O Extensions (up to 5 AI and 4 AO) Pulse Encoder Adapter

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PC connection

Fieldbus Adapters

PELV

Start-up Assistant User-friendliness and easiness of use Intelligent, interactive start-up guide Guides step-by-step through setting of the most common parameters and installation of options To shorten the start-up time To prevent mistakes in parameter setting

Multilingual © Company name - 21

On-line information system

Adaptive Programming Built-in PLC - Programming Done in a Few Minutes No extra … software, hardware or tools needed

Creating and modifying I/O signals Speed or torque reference

Documentation

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Easy to create and understand One sheet is always enough

Extensive Protection Features Programmable functions Control signal supervision

Over current

Panel loss

DC over voltage

External fault

DC under voltage

Motor thermal protection

Power plate over temperature

Stall

Short circuit

Under load

Input phase loss

Motor phase loss

Ambient temperature

Earth fault protection

Power limits

Current and torque limits Critical frequencies lockout

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Pre-programmed functions

Versatile Hardware Accessories Enclosure classes IP00, IP21, IP42, IP 54, IP55

EMC solutions 1st Environment, restricted 2nd environment, unrestricted

Filtering solutions dU/dt filters & limitation

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Common mode filters Sine filters

Braking choppers and resistors Motor thermal protection Pt100 or thermistor relay

Fuse switch and main contactors

ACS800 Control Solutions Ready Made Solutions for Special Applications Centrifuge Control for high separation of solids from liquids for co-ordinated speed difference control

Extruder Control for reliable and safe extrusion

Master Follower for load sharing between mechanically connected motors

Pump and Fan Control

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for sequential closed loop control of pumps and fans

Crane Control for fast and safe crane control

Spinning & Traverse Control for high quality yarn production

Tools Supporting the Lifecycle of Drives DriveSize Engineering Tool for dimensioning drives and motors

DriveWindow Start- up and Maintenance Tool for commissioning and monitoring

DriveAP Programming Tool for Adaptive Programming © Company name - 26

DriveOPC Integration Tool for integrating with commercial software

World Class Manufacturing

Consistent supply management

Computer aided assembly

Extensive tests - High voltage test

Environment-friendly production ISO 14001

- Insulation test

High quality standards ISO 9001

- Stress screening

- Functional test - Final test

Long experience since 1975

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200.000 drives per annum Over 6000 MVA power per annum Worlds leading drives manufacturer

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