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EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No. : 403102-15984 Document No. : 15984-BP-10-IC-REQ-0002 31 Dec 2019 5th Floor, B Wing, I-Think Techno Campus, Off Pokhran Road No 2, Thane (West), Maharashtra 400607, India Tel: +91 22 6781 8000 Fax: +91 22 6781 8080 © Copyright 2020 WorleyParsons
15984-BP-10-IC-REQ-0002 Rev : A
Page 1 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
SYNOPSIS This document presents Material Requisition for Turn key instrumentation of the Bina Panki Pipeline Project .
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
SRIM
15984-BP-10-IC-REQ-0002 Rev : A 38
REVIEW
POLG/BHAY
WORLEYPARSONS APPROVAL
f
DATE
CUSTOMER APPROVAL
DATE
31 Dec 2019
NAIU / KAVK
Page 2 of
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
A
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition 15984-BP-10-IC-REQNo 0002
INSPECTION REQUIREMENTS Inspection Required: Yes Inspection Level: 2 Criticality Rating: C Special Inspection Requirements: Inspection and Testing for Turn Key Instrumentation shall be as agreed at the Pre-Inspection Meeting (PIM), the agreed Quality Assurance Plan (QAP), requirements mentioned in the Specification For Station PLC (15984-BP-10-IC-SPC-0002), Specification For Field Instruments (15984-BP-10-IC-SPC-0008), Specification For Fire Alarm System And F&G Detectors (15984-BP-10-IC-SPC-0007) and requirements mentioned in this Material Requisition. Inspe ction Level
Inspection Description
4
Resident Inspector: Verification of Vendor’s process & personnel qualifications, continuous monitoring of processes & associated records & in-process & final inspection & release of products as per Supplier’s Quality Plan & Quality Control Plan(s).
3
Surveillance Inspection: Specific Hold/Witness Point inspection as per approved Quality Control Plan(s) supplemented by regular surveillance of Vendor’s special processes and associated records. (Surveillance frequency agreed on a case by case basis).
2
Specific Inspection: Specific Hold/Witness Point inspection as per approved Quality Control Plan.
1
Final Product Inspection: Inspection against Specification and/or specific inspection instructions and review of associated records/certification prior to acceptance. Final product inspection is to be routinely undertaken prior to release/dispatch but may be deferred to receipt of goods ONLY when rejection of goods on receipt would NOT adversely impact schedule.
0
No source inspection required. Review documents & certificates Perform good receiving inspection at site.
15984-BP-10-IC-REQ-0002 Rev : A
Page 3 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
SECTIONS (THE SECTIONS LISTED BELOW ARE CONTAINED IN THIS REVISION OF THE REQUISITION) Section
Section Title
I
Deliverable Items List (Scope of Supply)
II
Vendor Data Requirement List
III
Schedule of Proposed Sources of Materials or Equipment and their Availability
IV
Deviation List
V
Technical Check Sheet
VI
Inspection Test Plan
VII
QAP of Station PLC, Field Instruments and F&G Detectors
LIST OF ATTACHMENTS Document No
Document Title
15984-BP-10-IC-SPC-0002
Specification For Station PLC
15984-BP-10-IC-SPC-0008
Specification For Field Instruments
15984-BP-10-IC-SPC-0007
Specification For Fire Alarm System And F&G Detectors
15984-BP-10-IC-SPC-0009
Specification For Instrument and Telecom Cables
15984-BP-10-IC-SPC-0013
Specification For Automatic Sampling System
15984-BP-10-IC-SPC-0006
Specification For Density Meter
15984-BP-10100-IC-DAS-0001 15984-BP-10200-IC-DAS-0001 15984-BP-10300-IC-DAS-0001
Data sheet for Field Instruments
15984-BP-10400-IC-DAS-0001
15984-BP-10-IC-REQ-0002 Rev : A
Page 4 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
15984-BP-10100-IC-DAS-0011 15984-BP-10300-IC-DAS-0011
Data sheet for Conductivity Analyser
15984-BP-10100-IC-DAS-0013 15984-BP-10300-IC-DAS-0013
Data sheet for Automatic Sampling System
15984-BP-10100-IC-DAS-0006 15984-BP-10200-IC-DAS-0006
Datasheet for Density Meter
15984-BP-10300-IC-DAS-0006 15984-BP-10100-IC-DAS-0012 15984-BP-10300-IC-DAS-0012
Data sheet for Optical Interface Detector
15984-BP-10100-IC-DAS-0016 15984-BP-10200-IC-DAS-0016
Data Sheet For Fire & Gas Devices (Field)
15984-BP-10300-IC-DAS-0016 15984-BP-10100-IC-DIO-0002 15984-BP-10300-IC-DIO-0002
I/O List
15984-BP-10100-IC-DAL-0001 15984-BP-10300-IC-DAL-0001
Control Room Layouts (HOLD)
15984-BP-10100-IC-DSD-0002 15984-BP-10300-IC-DSD-0002 15984-BP-10-PE-SPC-0001
15984-BP-10-IC-REQ-0002 Rev : A
Control System Architecture Drawings Piping Material Specifications
Page 5 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
15984-BP-10-PR-PID-0001 (sheet 1-3) 15984-BP-10-100-PR-PID-
P&IDs for all Stations
0002 (sheet 1-23) 15984-BP-10-200-PR-PID0003 (sheet 1-5) 15984-BP-10-300-PR-PID0004 (sheet 1-6) 15984-BP-10-400-PR-PID0005 (sheet 1-2) 15984-BP-100-SR-PID-0001 15984-BP-300-SR-PID-0001
Fire Water Network P&I Diagram
15984-BP-10-SR-XX-XXX
Fire & Gas Cause & Effect (HOLD)
15984-BP-10-PR-LST-0005
Alarm & Trip Schedule (HOLD)
15984-BP-10-PR-PHL-0001
Operation & Control Philosophy
15984-BP-10-PR-DCE-0001
Process Cause & Effect
15984-BP-10100-SR-DAL-0003 15984-BP-10100-SR-DAL-0004 15984-BP-10100-SR-DAL-0007 15984-BP-10100-SR-DAL-0009 15984-BP-10300-SR-DAL-0004
15984-BP-10-IC-REQ-0002 Rev : A
F&G Layouts (Building & Outdoor)
Page 6 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
15984-BP-10300-SR-DAL-0005 15984-BP-10300-SR-DAL-0007 15984-BP-10300-SR-DAL-0008 15984-BP-10300-SR-DAL-0009 15984-BP-10-PE-SPC-0005
Specification For External Painting & Protective Coating
APPENDIX-1
Indicative Inspection & Test Plan for Station PLC, Field Instruments, Fire Alarm System and F&G Detectors (HOLD)
15984-BP-10-IC-REQ-0002 Rev : A
Page 7 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
1.
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
SCOPE O F SUPPLY The VENDOR’s scope of supply shall include the complete design, engineering, procurement of materials, fabrication, production, assembly, painting, inspection, testing, documentation, supply, shipment of all items listed under scope section of this requisition, in accordance with the data sheets and all referenced specifications, drawings, codes and standards. Any item not listed in this Requisition but considered necessary for the safe and smooth operation of the equipment shall be included by vendor in their scope and complete details of all such items highlighting the reasons for inclusion, shall be furnished in the bid. The supplier shall advise Consultant in writing of any errors, omissions, inconsistencies, ambiguities or discrepancies identified in documentation provided by Consultant.
1.1
SCOPE The scope of supply shall include both hardware & Software services , but not limited to the following:
SR. NO.
ITEM NO.
QUANTITY
ITEM DESCRIPTION
A) STATION PLC WITH SIL 2 CERTIFIED CONTROLLERS AT BINA DISPATCH STATION (100)
1)
PLC System Cabinet including SIL-2 Redundant Processor modules, IO modules, Modbus Modules (RTU, TCP/IP), Power supply modules (different for IO module & field power supply), Diode O-ring modules, Surge Arresters for incoming feeders, MCBs etc. along with Networking accessories like network switches, Media converters, Patch chords, Pig tails, FOC converters, Patch panels etc. PLC Marshalling Cabinets including all required accessories like TBs, Relays, IS
15984-BP-10-IC-REQ-0002 Rev : A
1 Lot
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Inspection, Testing, Documentation, Painting, Supply and shipment of Station PLC system complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents. Refer Specification “15984-BP-10-IC-SPC0002” “Specification for Station PLC”
Page 8 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Barriers, Surge/transient protectors for incoming feeders and field signals, MCBs etc. Engineering cum Operator Workstations Third Party Interface Cables (Special Cable if any). Inter-panel connecting cables including Ethernet cables (CAT 6). Console desk for Engineering & Operating Workstations, Third party system Workstations (e.g. SCADA, Videowall Controller & Telecom system etc.) & existing workstations of Bina kota Pipeline along with ergonomic chairs (7 Nos) . 1 No control Panel (CP) dedicated for installation of alarm annunciator, selector switches, ESD Pushbuttons & Free issue material for PLC vendor like Flow computer, corrosion meter etc. completely wired with TB, with Redundant incoming feeders, voltage conversion devices, IS Isolators, Surge protector and MCBs etc. Required Network accessories including Commercial grade managed type LAN Switches (min. 24 ports) inside PLC system cabinet. Supply of 12 core Single mode fiber optic cable to connect the Workstations located in the existing control room & PLC system cabinet located in new SRR room. The cable length shall be
15984-BP-10-IC-REQ-0002 Rev : A
Page 9 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
approximately 600 meter ( 300 meter one way) Programming and Maintenance Laptop License for all softwares. Run-time & works softwares for unlimited tags & unlimited graphics pages. Anti-virus Software for all workstations & laptops SOE reporting software Latest Configuration of MS office A3/A4 colour Laser Jet Printer along with table Interface with Third Party Systems as defined in Specification of Station PLC. Apart for the hardware services, Vendor shall include software services like PLC programming, Database configuration like graphics building point configuration etc, SAT, FAT, IFAT etc. into his scope of supply. A-1) FIELD INSTRUMENTS AT BINA DISPATCH STATION (100) Pressure Transmitter Pressure Gauge Diff. Pressure Transmitter 1)
Temp. Transmitter Remote Temp. Transmitter - Skin Type Level Transmitter - GWR Thermal Safety Valve -TSV Automatic Sampling System
15984-BP-10-IC-REQ-0002 Rev : A
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Field As per Datasheets Instruments complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Page 10 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Conductivity Analyzer Density meter Skid A-2) F&G DEVICES AT BINA DISPATCH STATION (100) Heat Detector - Rate of Rise (Outdoor), SIL 2 HC Gas Detector-Open Path Detector (Outdoor), SIL 2 HC Gas Detector-IR Point (Outdoor), SIL 2
1)
Flame Detector-IR Point Type (Outdoor), SIL 2 ESD Pushbutton (Outdoor) Calibration tool kit & calibration gas for Gas detectors Alignment tool kit for Open Path Gas Detectors
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Fire As per Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Test & calibration kit for Heat Detectors Ex’d ‘ certified test lamp/kit with AC / DC charger for Flame detector A-4) FIELD INSTRUMENTS AT INTERMEDIATE PIGGING STATION (200) Differential Pressure Gauge Pressure Transmitter Diff Pressure Transmitter Temp. Transmitter Remote 1)
Temp. Transmitter -Skin Type Level Transmitter – GWR Thermal Safety Valve - TSV Pressure Gauge Density meter Skid
15984-BP-10-IC-REQ-0002 Rev : A
As per datasheets
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Field Instruments complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Page 11 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
A-5) F&G DEVICES AT INTERMEDIATE PIGGING STATION (200)
HC Gas Detector-Point Type (Outdoor), SIL 2 1)
ESD Pushbutton (Outdoor) Calibration tool kit & calibration gas for Gas detectors
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, As per Painting and Supply and shipment of Fire Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
A-7) STATION PLC WITH SIL 2 CERTIFIED CONTROLLERS AT PANKI RECEIPT STATION (300)
1)
PLC System Cabinet including SIL-2 Redundant Processor modules, IO modules, Modbus Modules (RTU, TCP/IP), Power supply modules (different for IO module & field power supply), Diode O-ring modules, Surge Arresters for incoming feeders, MCBs etc. along with Networking accessories like network switches, Media converters, Patch chords, Pig tails, FOC converters,Patch panels etc. PLC Marshalling Cabinets including all required accessories like TBs, Relays, IS Barriers, Isolators, Surge/transient protectors, for incoming feeders, MCBs, field signals etc.
1 Lot
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Inspection, Testing, Documentation, Painting, Supply and shipment of Station PLC system complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Engineering cum Operator Workstation Third Party Interface Cables (Special Cable if any) Inter-panel connecting cables including Ethernet cables (CAT 6)
15984-BP-10-IC-REQ-0002 Rev : A
Page 12 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Console desk for Engineering & Operating Workstations, Third party system Workstations (e.g. SCADA, Videowall Controller & Telecom system etc.) along with ergonomic chairs (7 Nos) . 1 No control Panel (CP) dedicated for installation of alarm annunciator, selector switches, ESD Pushbuttons & Free issue material for PLC vendor like Flow computer, corrosion meter etc. completely wired with TB, with Redundant incoming feeders, voltage conversion devices, IS Isolators, Surge protector and MCBs etc. Required Network accessories including Commercial grade managed type LAN Switches (min. 24 ports) inside PLC system cabinet Programming and Maintenance Laptop License for all softwares Run-time & works softwares for unlimited tags & unlimited graphics pages. Anti-virus Software for all workstations & laptops SOE reporting software Latest Configuration of MS office A3/A4 colour Laser Jet Printer along with table Interface with Third Party Systems Apart for the hardware services, Vendor shall include software services like PLC 15984-BP-10-IC-REQ-0002 Rev : A
Page 13 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
programming, Database configuration like graphics building point configuration etc, SAT, FAT, IFAT etc. into his scope of supply. A-8) FIELD INSTRUMENTS AT PANKI RECEIPT STATION (300) Pressure Transmitter Pressure Gauge Diff Pressure Transmitter Temp. Transmitter Remote 1)
Temp. Transmitter-Skin Type Level Transmitter – GWR Thermal Safety Valve - TSV Automatic Sampling System Conductivity Analyzer
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Field Instruments complete with all the associated necessary accessories in compliance with this MR, Project As per Datasheets specifications and referenced documents.
Density meter Skids (2 Nos.) A-9) F&G DEVICES AT PANKI RECEIPT STATION (300)
HC Gas Detector-Point Type (Outdoor), SIL 2 1)
ESD Pushbutton (Outdoor) Calibration tool kit & calibration gas for Gas detectors )
15984-BP-10-IC-REQ-0002 Rev : A
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, As per Painting and Supply and shipment of Fire Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Page 14 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
A-10) FIELD INSTRUMENTS AT SV STATION
Pressure Gauge Pressure Transmitter Temp. Transmitter -Skin Type
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, As per Painting and Supply and shipment of Fire Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
B) GENERAL REQUIREMENTS FOR TURN KEY INSTRUMENTATION
1)
-
Turnkey works for Instrumentation including supply, installation / erection supervision, testing, pre-commissioning & commissioning of complete hardware and software of Station PLC system at Bina Despatch Station & Panki Receipt Station and supply of Field Instruments & field F&G Devices for Bina Despatch Station, Intermediate Pigging Station, Panki Receipt Station and all SV Stations.
2)
1 Lot
Painting and coating of all TKI Package and components shall be as per specification - 15984-BP-10-PE-SPC-0005
3)
1 Lot
FAT for Station PLC
4)
1 Lot
IFAT for Station PLC with the third-party systems like Flow Metering system, mainline pump VTM system, SCADA RTU, HVAC system, electrical systems, local fire alarm system etc.
5)
1 Lot
Site Performance / Acceptance Test for complete TKI Package.
15984-BP-10-IC-REQ-0002 Rev : A
Page 15 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Site Assistance: The Vendor shall provide lumpsum rate for assistance and supervision during pre-commissioning, commissioning and installation. It shall be all-inclusive of providing the services of a competent and experienced field engineer/ supervisor for the installation/ modifications and commissioning of the equipment covered by this requisition. 6)
1 Lot
This quotation will cover all the costs including travel expenses, travel time, accommodation, subsistence, overtime, local transportation to/from site. It is Vendor’s responsibility to obtain all permits if any and clearances for its personnel to enter and work at site. It is the Vendor’s responsibility to co-ordinate with sub-Vendor for mobilization during commissioning of the various instrumentation items. Any delay for the same, shall be to the account of Vendor.
7)
Performance Guarantees for all the items as required by datasheets, requisition and specifications including provision of requisite Performance Bond as per Owner requirements. 1 Lot
All instruments and equipments shall be warranted by the Supplier against defective materials, design and workmanship as mentioned in Commercial Documents.
8)
1 No / per Unit
9)
1 Lot
Vendor to provide unit rate along the bid for any addition and/or deletion of I/Os after the placement of order.
10)
1 Lot
All the spare I/Os shall be terminated upto terminal board inside the panel.
11)
1 Lot
Vendor to provide support for supplied hardware and software upgrades as specified in specification for PLC.
15984-BP-10-IC-REQ-0002 Rev : A
Name plate and tag plate of SS 316 MOC for all instruments / panels
Page 16 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
12)
1 Lot
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Uniformity in size and colour of panels and uniformity in the type of consoles to be taken care.
C) INTERFACE WITH THIRD PARTY SYSTEM AND EXISTING SYSTEM
1)
1 Lot
It is the responsibility of Vendor to ensure the successful interface of Station PLC System with pump VTM system, SCADA RTU, Other packages and Field instruments, Existing system at Bina and Panki etc. All the necessary hardware / software, connectors, media converters required for the interface shall be provided by Vendor.
D) MANDATORY SPARES Vendor shall submit the complete itemised price list of Mandatory spares with the bid as mention below.
a)
PLC system/ Station
For each station, VENDOR shall supply 10% PLC modules as mandatory spares and / or minimum one module of each type, for all types of cards / modules used in the system including I/O module, processor module, memory module, rack power supply modules, communication module, Modbus modules ( RTU & TCP/IP) managed ethernet switches, gateways, etc. and accessories like galvanic isolator, relays, media convertors, surge protectors, power supply units, diode o ring units etc. All Pressure transmitters shall be provided as per the datasheet.List of spares of Pressure Transmitter shall be as follows:
b)
Pressure Transmitter
a) Range : 0 to 120 Kg/cm2g : 6 nos b) Range : 0 to 10 Kg/cm2g : 4 nos c) Range : -0.9 to 3 Kg/cm2g : 4 nos All Pressure gauge shall be provided as per the datasheet with the ranges. List of spares of Pressure Gauge shall be as follows:
c)
Pressure gauge
15984-BP-10-IC-REQ-0002 Rev : A
a) Range : 0 to 120 Kg/cm2g : 5 nos b) Range : 0 to 16 Kg/cm2g : 1 nos c) Range : 0 to 10 Kg/cm2g : 2 nos
Page 17 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
d)
Differential Pressure gauge
e)
Temperature Transmitter ( Skin Type)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
All Differential Pressure gauge shall be provided as per the datasheet. List of spares of Differential Pressure Gauge shall be as follows: a) Range : 0 to 0.2 Kg/cm2g : 1 nos All Skin type Temperature transmitters shall be provided as per the datasheet with the ranges. List of spares of Temperature Transmitter ( Skin type) shall be as follows: a) Range : 0 to 50 deg C : 4 nos
f)
g)
Temperature transmitter with thermowell
Density meter
All Temperature transmitter electronics (without thermowell) shall be provided as per datasheet.List of spares of Temperature transmitter shall be as follows: a) Range : 0 to 50 deg C : 2 nos Density meter shall be provided as per the datasheet. The list of spares are as follows: a) Complete set of PCB’s of Density Transmitter: 2 No. b) Complete set of PCB’s of OID meter : 1 No. All F&G instruments shall be provided as per the datasheet. The list of spares are as follows:
h)
Fire & Gas Instrument
i)
Automatic Sampling System
15984-BP-10-IC-REQ-0002 Rev : A
a) b) c) d) e)
Gas detector ( IR point Type ): 5 Nos Open path Gas detector : 1 No Flame detector ( UV/IR) : 1 No Heat Detector :1 No ESD Switches : 2 Nos
Automatic sampling system shall be provided as per the datasheet. The list of spares are as follows: a) Solenoid Valve : 2 Nos
Page 18 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
j)
Conductivity Analyser
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Conductivity Analyser shall be provided as per the datasheet. The list of spares are as follows: a) Complete set of PCB’s of Conductivity Analyser: 1 No.
k)
Hand held Universal Field Configurators / Communicators
Hand held HART enable Field communicator : 3 nos ( 1 no each for Bina Despatch , IPS & Panki receipt Station)
E) SPARE PARTS FOR CONSTRUCTION / PRE-COMMISSIONING & COMMISSIONING
1)
1 Lot / Station
Supply of construction, pre-commissioning and commissioning spare parts shall be included in the base price. Vendor shall submit the complete itemized priced list of spares with the bid. As a minimum, these shall include items identified in the project specification if any. Other items shall be as per Vendor’s recommendation.
F) RECOMMENDED SPARES FOR TWO YEAR OPERATION 1)
1 Lot / Station
Vendor shall submit the itemised priced list of recommended spares required during normal operation for two (2) years showing OEM part numbers and OEM cross sectional drawings as applicable.
G) SPECIAL TOOLS
1)
1 Lot / Station
Supply of all special tools required for installation, alignment, testing, servicing, operating and maintaining the instrument (To be included in base price). Vendor shall provide itemised details of all special tools being provided with the bid.
H) CONSUMABLES 1)
1 Lot / Station
15984-BP-10-IC-REQ-0002 Rev : A
For Construction, commissioning and start-up shall be part of supply.
Page 19 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Vendor shall provide a list stating the specification, quantities and replacement frequency of all operational consumables required for the equipment. I)ANNUAL MAINTENANCE CONTRACT (AMC) -
Annual Maintenance Contract as specified in the commercial part of the tender.
J) INSPECTION, TESTING AND CERTIFICATION Inspection, Testing and Certification as per requirements stated in Specification for PLC, Specification for Fire Alarm System and F&G Detectors, Approved ITP (minimum requirement mentioned in section VI of this requisition), Approved Quality Assurance Plan (QAP), Data sheets, referred specifications and codes and standards. Vendor shall identify all tests that will be carried out on the equipment at his works in the preliminary ITP to be submitted with the bid.
1) 1 Lot
Approved FAT / SAT / IFAT procedure. Specific Hold / Witness Point Inspection as per approved Inspection and Test Plan/s supplemented by regular surveillance of Vendor’s special processes and associated records. Surveillance frequency shall be mutually agreed during the kickoff meeting.
K) PACKAGING & PRESERVATION
1)
1 Lot
Preparation for transportation, including equipment preservation, marking, packing and shipment suitable for sea transport & minimum 12 months outside storage at site.
L) DOCUMENTATION
1)
1 Lot
15984-BP-10-IC-REQ-0002 Rev : A
Provision of both pre-award and post award documentation including all latest revision of General arrangement drawings, System Architectures, Cable Schedules, wiring diagrams, certificates, Calibration reports, manuals, manufacturing data book, testing procedures for review, approval or information as indicated as
Page 20 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
minimum in the VDRL (Vendor Data Requirement List) attached to this requisition. Missing / incomplete pre-award documentation (document to be submitted with bid) may be considered as reason for rejection of offer at the sole discretion of the Owner. M) ENGINEERING SERVICES This shall include, but not limited to: -
1)
1 Lot
15984-BP-10-IC-REQ-0002 Rev : A
1. Resolve engineering questions relating to TKI Package within the scope of supply 2. Provide and co-ordinate for detailed design of all equipment and components within the scope of supply 3. Ensure that all equipment supplied shall meet the requirements of the specifications, design codes and engineering standards referenced herein. 4. All Engineering activities required to provide post order documentation as per Owner requirements. 5. Provide electrical utility data to enable the design and installation of electrical supplies to all electrical consumers within Vendor scope of work 6. Perform and co-ordinate all calculations, analysis etc., as specified in this document and the reference specifications and standards, and / or the equipment data sheets. This shall include design input required for the control system cabinets / components foundation / support design, review of Owner drawings such as control room layout, architecture diagram etc. 7. Development of Software database/ Programs / Control logic diagrams, Loop diagrams, modbus database etc. in line with process control, operating and shutdown philosophies. 8. Development of HMI graphics, Alarms, Reports based on P&ID, Package vendor inputs and Plant operating Philosophy 9. Review all safety features and systems, which Consultant has specified and suggest in writing all revisions, additions, which Vendor feels necessary. Page 21 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
10. Provide expediting services for the subcontracted items 11. Attend Owner co-ordination meetings and kick-off meeting at Owner premises. 12. Pre-inspection meeting at Vendor’s premises. N) RATES FOR SUPERVISION PERSONNEL AND EQUIPMENT
1)
-
Vendor shall include lumpsum rate for provision of qualified and experienced personnel for the supervision of installation and commissioning (Pre-commissioning / commissioning and start-up at site) for the entire TKI package
O) DELIVERY 1)
-
Delivery shall be at Consultant designated location as stated in the commercial section.
P) TRAINING Training rate shall be per man-days at job site for basic and advanced i.e. no. of officer of Owner’s operating and maintenance personnel shall be advised after submission of training schedule. Vendor shall provide training program / schedule details in base scope offer.
1)
-
The Vendor shall prepare, develop and carry out a specialist training programme designed to furnish the necessary skills and knowledge to Owner, Project engineering team, Engineering team, operational and maintenance personnel such as to enable them to competently and safely operate / maintain the facilities. The training shall be carried out at Owner’s premises. A proposed training programme shall be supplied with the bid divided in two parts: operational training (Basic and Advanced) and maintenance training (Basic and Advanced). The Supply shall include, but not limited to: 1. The training shall be carried out by qualified personnel in fluent English;
15984-BP-10-IC-REQ-0002 Rev : A
Page 22 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
2. Duration of course shall be 5 days. Final number of attendees will be confirmed by Owner during bid evaluation stage. 3. Documentation (Training material) necessary for the courses.
1.2
EXC LUSIONS The following items and materials are excluded:
Appointment and cost of Third party inspection agency. Control Cable from Control Room to Field Instruments. Instrument Bulk Items & Junction Boxes. UPS & Non-UPS Power Distribution Cabinet. Local Fire Alarm Panel (LFAP) and addressable F&G devices Mainline Pump VTMS System SCADA RTU / LDS system Electrical Systems HVAC Panel
15984-BP-10-IC-REQ-0002 Rev : A
Page 23 of 38
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
2.
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
VENDO R DATA REQUIREMENT LIST VENDOR DATA REQUIREMENTS (VDR) P. O. NO. :
VENDOR : WITH
VDR
100 101 102 103
NO. COPIES
NO. COPIES
DATE
FINAL DATA & CERT. DWGS NO. COPIES
(1E)
(1E)
REQD.
(2P/4P+1E)
BID
DOCUMENT TITLE
COD E Commercial /Contractual Vendor Document Index & Schedule Manufacturers and Delivery/ Construction Schedule Statement of Conformance with
15984-BP-10-IC-REQ-0002 Rev : A
FOR APPROVAL
1E
DATE REQD.
1E
2WKS AW
2P+4E
4WKS AD
1E
2WKS AW
2P+4E
4WKS AD
2P+4E
4WKS AD Page 24 of 38
DOC SEC
IOM/ Face Sheet
MDR/D
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
104 200 201
202 300 301 302
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Consultant’s Specification Warranty/Guarantee Confirmation
1E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
2P+4E
4WKS AD
MDR/C
Data-Calculations Design Calculations and system architecture (For PLC) Design Calculations for Field instrumentation (e.g. Wake Frequency calculation, TSV sizing)
1E
1E
2WKS AW
2P+4E
4WKS AD
MDR/V
1E
1E
2WKS AW
2P+4E
4WKS AD
MDR/V
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
Data-Technical General General Arrangement Drawings (For PLC) General Arrangement Drawings (For Field Instruments)
15984-BP-10-IC-REQ-0002 Rev : A
Page 25 of 38
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
303 304 305 302 302 303 303
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
General Arrangement Drawings (For DT-Skid & OID) General Arrangement Drawings (For Conductivity Analyzer) General Arrangement Drawings (For Automatic Sampling System) Assembly Drawings (For PLC) Assembly Drawings (For Field Instruments) Installation Drawings (For PLC) Installation Drawings (For Field Instruments)
400
Data Sheets
401
Datasheets F&G Devices
15984-BP-10-IC-REQ-0002 Rev : A
1E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD Page 26 of 38
IOM/H IOM/H IOM/B IOM/B
MDR/V
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
402 500 501
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Datasheets for Field instruments DataInstrument/Electrical Panel Electrical Termination Drawings
502
Panel Layout and Details
503
Panel Wiring Diagrams & GA
504
Loop Typicals
505 506 507
A
Loop Diagrams for PLC System Electrical Wiring Diagrams and Schematics Electrical Schematic Diagrams
15984-BP-10-IC-REQ-0002 Rev : A
1E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
1E
1E
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD
Page 27 of 38
MDR/V
IOM/B IOM/B IOM/B IOM/B IOM/B
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
508 509 510
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Electrical Single Line Diagrams Functional Description (Incl. Logic Diagrams) Cable Schedule
1E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2P+4E
Instrument Index, Alarm/Trip Set Point List I/O Schedules with channel configuration Function design specification
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
514
Integrated architecture
1E
2WKS AW
2P+4E
515
Tag Assignment
1E
2WKS AW
2P+4E
516
Detailed Design Specifications (DDS)
1E
2WKS AW
2P+4E
517
Modbus Mapping List
1E
4WKS AW
2P+4E
511 512 513
15984-BP-10-IC-REQ-0002 Rev : A
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD 4WKS AD 4WKS AD
IOM/B IOM/B IOM/B IOM/B
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD Page 28 of 38
IOM/B IOM/B IOM/B IOM/B IOM/B MDR/M
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
600 601
602 603
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
Data-General Descriptive Littérature and Catalogue Information Sub Vendor Data Sheets/Literature/Manu als Recommended Spare Parts (SPIR Form)
1E
2P+4E
4WKS AD
IOM/E
1E
2P+4E
4WKS AD
IOM/E
1E
2P+4E
604
List of Special Tools
1E
1E
2WKS AW
2P+4E
605
Bills of Material
1E
1E
2WKS AW
2P+4E
606
Nameplate Details
607
Utility RequirementsPower/Other
15984-BP-10-IC-REQ-0002 Rev : A
2P+4E
1E
1E
2WKS AW
2P+4E
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD
Page 29 of 38
IOM/I IOM/H IOM/J IOM/E
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
700 701 702
703
704 705 706 707
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
Data-Procedures Performance Test Reports Calibration Certificate ( For all Field & F&G Instruments) Surface Preparation and Paint System Specification Commissioning and Site Acceptance Test (SAT) Procedures Factory Acceptance Test Procedure Site Acceptance Test Procedure Preservation and Storage Procedure
15984-BP-10-IC-REQ-0002 Rev : A
2P+4E
4WKS AD
MDR/M
2P+4E
4WKS AD
MDR/M
2P+4E
4WKS AD
MDR/H
MDR/M 1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
4WKS AD 4WKS AD
Page 30 of 38
MDR/M MDR/M
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
800
QA/Certification
801
QA Accreditation Certification
802
Contract Quality Plan
803
Inspection and Test Plan
804 805 806
A
1E
1E
2WKS AW
Statement of Code Compliance Approval of Relevant Authorities Inspection and Test Reports
807
Material Certification
808
PESO Hazardous Area Electrical Equipment Certification
15984-BP-10-IC-REQ-0002 Rev : A
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD
MDR/A MDR/D MDR/R
2P+4E
1E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
4WKS AD 4WKS AD 4WKS AD
Page 31 of 38
MDR/A MDR/C MDR/N
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
809 810
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Electrical Type Test Certificates Completed Consultant’s Data Sheets
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD 4WKS AD 4WKS AD 4WKS AD
MDR/N IOM/D
811
FAT Report
1E
2WKS AW
2P+4E
812
IFAT Test Report
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
4WKS AD
IOM/D
1E
2WKS AW
2P+4E
4WKS AD
IOM
813
SAT Test Report
900
Manuals
901
Installation Operation and Maintenance Manual (Incl. Software)
902
Manufacturer's Data Report (MDR)
15984-BP-10-IC-REQ-0002 Rev : A
IOM/D IOM/D
MDR
Page 32 of 38
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
903
Training Manual
1000
Miscellaneous
1001
Control Schematic Diagram and Materials
1E
2WKS AW
2P+4E
1002
HMI Graphic Print-outs
1E
2WKS AW
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
2P+4E
4WKS AD 4WKS AD 4WKS AD
Vendor Shall submit the final documentation as per below philosophy -
2 Sets of paper copies 4 sets of electronic copies (Data shall be provided in 4 numbers of min. 1 TB hard-disks)
15984-BP-10-IC-REQ-0002 Rev : A
Page 33 of 38
IOM/E
IOM/B IOM/B
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No Requisition No
403102-15984 15984-BP-10-IC-REQ-0002
NOTES : 1. FAILURE TO COMPLY WITH THIS DOCUMENT MAY RESULT IN AN INVALID BID AND DELAY OF FINAL PAYMENT. 2. ANY COST FOR DOCUMENTATION ON THIS FORM MUST BE SHOWN SEPARATELY ON YOUR QUOTATION. 3. SPARE PARTS ARE CONSIDERED CRITICAL AND MUST BE FURNISHED WITH INDIVIDUAL PRICES BY SPECIFIED DATE. 4. EACH VENDOR DATA ITEM REQUESTED MUST BE IDENTIFIED BY THE PURCHASE ORDER NUMBER AND EQUIPMENT TAG NUMBER LOCATED ON THE COVER SHEET ON FIRST PAGE OF SAID ITEM AND IN THE CASE OF ENGINEERING DRAWINGS ON EACH & EVERY DRAWING. 5. ANY VENDOR DATA REQUIRED AS A RESULT OF ISSUING REVISIONS TO A PURCHASE ORDER SHALL BE HANDLED IN THE SAME MANNER AS THE ORIGINAL ORDER UNLESS OTHERWISE STATED. 6. ALL DRAWINGS AND LITERATURE SHALL BE IN THE ENGLISH LANGUAGE AND UNITS. 7. FINAL VENDOR DOSSIERS TO BE IN TWO VOLUMES 1x MDR & 1 x IOM AND SHALL EITHER BE LEFT PLAIN EDGE OR PUNCHED 4 HOLES. 8. COURIER TO :- TO BE ADVISE 9. EMAIL TO BE ADVISE REMARKS * NO LATER THAN TWO (2) WEEKS AFTER AWARD OF PURCHASE ORDER. ** ALL DOSSIER MATERIAL REQUIRED WITHIN FOUR (4) WEEKS AFTER FINAL SHIPMENT *** COPIES TO BE SENT WITH EQUIPMENT KEY ALL CERTIFIED DRAWINGS REQUIRED TWO (2) WEEKS BEFORE SHIPMENT. P=PAPER COPIES E=ELECTRONICS COPIES AW = AFTER AWARD AD- AFTER DISPATCH OR- ORIGINAL
15984-BP-10-IC-REQ-0002 Rev : A
Page 34 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
3.
A
Project No
403102-15984
31 Dec 19
Requisition 15984-BP-10-IC-REQNo 0002
SCHE DULE O F P ROPOS ED SOU RC ES OF MATE RIAL (VENDOR TO COMPLETE)
Requisition No. Requisition Title
: 15984-BP-10-IC-REQ-0002 : Material Requisition for TurnKey Instrumentation
Material / Equipment
15984-BP-10-IC-REQ-0002 Rev : A 38
Sub VENDOR / Manufacturer Name and Location
Country of Origin / Source
Delivery Period to VENDOR
Page 35 of
Engineering Requisition Section VI – Inspection and Test Plan
A
Project No
31 Dec 19
Requisition No
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
4.
403102-15984 15984-BP-10-ICREQ-0002
DEVIATION LIST Non-Compliance to the requirements specified in the requisition, datasheets and specifications or in any of the applicable codes / standards (including Project / Consultant / international standards) shall be considered as a ‘Deviation’. In case deviations to tender terms / conditions are unavoidable, the same should be mentioned in ONLINE DEVIATION SHEET. Deviations mentioned elsewhere shall not be considered by Owner / Consultant. Deviations, if any, shall be supported with appropriate justification for the Consultant’s / Owner’s review / approval. In case of no deviations on the MR, the Vendor shall write “NIL deviations” on the ONLINE DEVIATION SHEET and shall be submitted along with the bid. In the absence of such a statement with the bid, the total compliance to bid documents will be assumed. Without the submission of properly completed “ONLINE DEVIATION SHEET” along with the offer, the Vendor’s offer may be considered as incomplete and may be subjected to rejection at the sole discretion of the Consultant / Owner. Deviations listed elsewhere in the proposal (i.e. other than ONLINE DEVIATION SHEET) shall be considered as invalid and deemed withdrawn by the Vendor & not considered for evaluation.
15984-BP-10-IC-REQ-0002 Rev : A
Page 36 of 38
Engineering Requisition Section VI – Inspection and Test Plan
31 Dec 19
Requisition No
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
403102-15984 15984-BP-10-ICREQ-0002
TECHNICAL CHE CKLIST (TO BE SUBMITTE D WITH TEC HNIC AL BID)
Sr.No.
2
Project No
Bharat Petroleum Corporation Limited (BPCL)
5.
1
A
Customer Name
Vendor’s Confirmation (Yes /No)
Description Vendor to confirm that Scope of Supply and services has been considered as per ‘Scope of Supply table’ and all other specification attached with Material requisition. Vendor to confirm that lumpsum rate have been quoted as asked in the MR.
3
Vendor to confirm that ‘List of Deviation’ has been provided in the bid. Vendor to note that failure of submission of Deviation List along with the Bid shall be considered as Vendor compliance with the Material Requisition and its attachments.
4
Vendor to confirm completely filled in signed & stamped Data sheets and Signed Specification for Compliance are included in the bid.
5
Vendor to confirm that minimum document (Data Sheets, GA, Technical Catalogues / Literature, etc.) in VDRL have been included in the bid.
6
Vendor to confirm that Weight Data required for PLC system and associated components has been provided in the bid.
7
Vendor to confirm that Mandatory Spares are included in the bid.
8
Vendor to confirm that List of Commissioning Spares is included in the bid.
9
Vendor to confirm that List of Special tools and tackles is included in the bid.
10
Vendor to Guarantee the performance parameters as per Data Sheet.
11
Vendor to confirm that list of 2 years spares is furnished in the bid.
12
Vendor to confirm QA / QC documents as required and shall be submitted for approval.
15984-BP-10-IC-REQ-0002 Rev : A
Page 37 of 38
Engineering Requisition Section VI – Inspection and Test Plan
A
Project No
31 Dec 19
Requisition No
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
403102-15984 15984-BP-10-ICREQ-0002
13
Vendor to confirm list of Past supply reference for offered model specifying as a minimum model number, capacity, design pressure, name of owner, year of commissioning, etc. have been included in the bid.
14
Preliminary Heat Load and Power Load Calculation details of PLC System & 4-wire field instruments is included in the bid.
15984-BP-10-IC-REQ-0002 Rev : A
Page 38 of 38
SPECIFICATION FOR STATION PLC
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Station PLC
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0002 18 Dec 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0002 Rev : A
Page 1 of 44
SPECIFICATION FOR STATION PLC
SYNOPSIS This document presents the Specification for Station PLC of the Bina Panki Pipeline Project. The specification is used to detail the design requirements of Station PLC for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
WORLEYPARSONS APPROVAL
f TIRA
15984-BP-10-IC-SPC-0002 Rev : A
REVIEW
POLG
DATE
CUSTOMER APPROVAL
DATE
18 Dec 2019
NAIU / KAVK
Page 2 of 44
SPECIFICATION FOR STATION PLC
CONTENTS 1
INTRODUCTION ................................................................................................................ 6 1.1
Scope of Document ........................................................................................................... 6
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .................................................................................................................................... 7 2.1
General .............................................................................................................................. 7
2.2
International Codes and Standards ................................................................................... 7
2.3
Project Document Reference ............................................................................................. 8
2.4
Abbreviations ..................................................................................................................... 8
2.5
Conflicts, Deviations and Amendments ............................................................................. 9
2.6
Definitions ........................................................................................................................ 10
3
GENERAL DESIGN CRITERIA ........................................................................................ 11 3.1
Quality Assurance ............................................................................................................ 11
3.2
Reliability and Maintenance ............................................................................................. 11
3.3
Ingress Protection ............................................................................................................ 11
3.4
Site Condition ................................................................................................................... 11
3.5
Electromagnetic Compatibility.......................................................................................... 11
3.6
Special Tools.................................................................................................................... 11
3.7
Design Life ....................................................................................................................... 11
3.8
Hazardous Area Requirements........................................................................................ 12
3.9
Surge and Transient Protection ....................................................................................... 12
3.10 4
5
Utilities Available .......................................................................................................... 12 DESIGN CONSIDERATION ............................................................................................. 13
4.1
General ............................................................................................................................ 13
4.2
Control Level .................................................................................................................... 14
4.3
PLC Scope ....................................................................................................................... 14
4.4
PLC System Loading ....................................................................................................... 15
4.5
Regulatory Considerations............................................................................................... 15 SYSTEM REQUIREMENTS ............................................................................................. 16
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5.1
System Description .......................................................................................................... 16
5.2
Interface with Main Line Pump Package ......................................................................... 17
5.3
Third Party Interfaces ....................................................................................................... 17
5.4
Functionality ..................................................................................................................... 18
5.5
Reliability & Availability .................................................................................................... 19
5.6
Redundancy & Fault Tolerance ....................................................................................... 19
5.7
Certification ...................................................................................................................... 19
5.8
Response Time ................................................................................................................ 19
5.9
Alarm Flooding ................................................................................................................. 19
5.10
Sequence of Event Recording ..................................................................................... 20
5.11
System Security ........................................................................................................... 20
5.12
Quality .......................................................................................................................... 20
5.13
Responsibility ............................................................................................................... 20
5.14
Structure ....................................................................................................................... 20
5.15
Spare Capacity............................................................................................................. 20
5.16
System Hardware......................................................................................................... 21
5.17
Hardware Construction Requirements ......................................................................... 27
5.18
Power Supply ............................................................................................................... 33
6
INSPECTION AND TESTING .......................................................................................... 34 6.1
General ............................................................................................................................ 34
6.2
Inspection and Test Plan (ITP) ........................................................................................ 34
6.3
Inspection & Performance Testing ................................................................................... 34
6.4
Testing ............................................................................................................................. 35
7
IDENTIFICATION AND FINISHING ................................................................................. 38
8
TRAINING REQUIREMENTS .......................................................................................... 39
9
AFTER SALES SUPPORT ............................................................................................... 40
10
HANDLING AND TRANSPORTATION ............................................................................ 41
11
SYSTEM REGISTRATION AND WARRANTY ................................................................ 42
12
DOCUMENTATION .......................................................................................................... 43
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13
SPARE PARTS AND TOOLS........................................................................................... 44
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SPECIFICATION FOR STATION PLC
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
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SPECIFICATION FOR STATION PLC
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the National / International Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • • • • • • • • • • • • •
2.2
British Standard Institution (BS) International Electrotechnical Commission (IEC) The Institute of Petroleum (IP) Institute of Electrical Engineers (IEE) IP Codes of Practice American Petroleum Institute (API) Instrument Society of America (ISA) Indian Standard OISD: Oil Industry Safety Directorate PMPA: Petroleum & Mineral Pipelines Act, 1962 Petroleum Act 1934 & Rules 2002 MOE&F- Ministry of Environment & Forest guidelines PNGRB
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below: Document Number
Document Title
American Petroleum Institute (API) API RP 500
Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division 1 And Division 2.
API RP 551
Process Measurement
API RP 552
Transmission Systems
API RP 554 Part 1,2,3
Process Control Systems
API RP 557
Guide to Advanced Control Systems
API MPMS
Manual of Petroleum Measurement Standards
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SPECIFICATION FOR STATION PLC
American Society of Testing and Materials ASTM D635
Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position.
ASTM D2863
Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index).
International Electro-Technical Commission IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres – General Requirements.
IEC 60529
Degrees of Protection Provided by Enclosures (IP code)
IEC 61000
Electromagnetic Compatibility
IEC 61131
Programmable Controllers
IEC 61508
Functional Safety of Electrical / Electronic / Programmable Electronic Safety-Related Systems
IEC 61511
Functional Safety– Safety Instrumented Systems for the Process Industry Sector
IEC 62053
Electricity Metering Equipment (A.C.) – Particular Requirements
American National Standards Institute ANSI/BIFMA M7.1
Standard Test Method for Determining VOC Emission from Office Furniture Systems, Components and Seating
ANSI/BIFMA X5.5 Desk Products - Tests International Organisation of Standardisation ISO 9001
Quality Management Systems – Requirements
PESO/CCOE & CIMFR
2.3
2.4
PESO Certifications
Petroleum and Explosives Safety Organisation (PESO)
CIMFR Certifications
Central Institute of Mining and Fuel Research
Project Do cument Reference 15984-BP-10-IC-BOD-0001
Instrument Design Basis
15984-BP-10-IC-SPC-0009
Specification for Instrument & Telecom Cables
Abbreviat ions API
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American Petroleum Institute Page 8 of 44
SPECIFICATION FOR STATION PLC
2.5
ASTM
American society of Testing & Materials
BoD
Basis of Design
BKPL
Bina Kanpur Pipeline Project
BS
British Standard
BPCL
Bharat Petroleum Corporation Limited
CPU
Central Processing Unit
CPTR
Cathodic Protection Transformer Rectifier
EPCM
Engineering and Project Management Consultant
EWS
Engineering Work Station
FAT
Factory Acceptance Test
F&G
Fire & Gas
FDS
Functional Design Sepcification
GPS
Global Positioning System
HMI
Human Machine Interface
HART
Highway Addressable Remote Transducer
HVAC
Heating Ventilation & Air Conditioning
IEC
International Electro Technical Commission
I/O
Input/Output (signals)
IP
Ingress Protection
IS
Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization of Standardization
MOV
Motor Operated Valves
MCB
Miniature Circuit Breaker
OWS
Operator Work Station
PLC
Programmable Logic Controller
P&ID
Piping & Instrument Diagram
RTU
Remote Terminal Unit
RIO
Remote I/O Panel
SAT
Site Acceptance Test
SCADA
Supervisory Control and Data Acquisition
TFT
Thin Film Transistor
UPS
Uninterrupted Power Supply
VFD
Variable Frequency Drive
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution
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SPECIFICATION FOR STATION PLC
and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • • • •
2.6
Statutory Regulations This Specification / Data Sheet(s) Project Specifications Referenced Codes and Standards
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0002 Rev : A
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor
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SPECIFICATION FOR STATION PLC
3
GENERAL DESIGN CRITERIA
3.1
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection All field mounted instruments, junction boxes, cable glands including blanking plugs, etc. shall have an environmental protection rating of IP 65 minimum. Indoor located instruments, panels shall be certified to IP 42 minimum.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Station
(*)
129
Location Bina Despatch Station
(*)- Information will be provided later.
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The SUPPLIER/VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.7
Desig n Life The design life of control system shall be 20 years minimum. The control system shall also meet the following criteria: •
Maintenance and support of the system will be readily available for the specified period.
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SPECIFICATION FOR STATION PLC
•
3.8
The entire system, including all sub-components, shall facilitate upgrade and shall be selected from recognised manufacturers with a proven track record of system maintenance and essential upgrades.
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge/Transient protection to be provided for all electronic Instruments at both field & control system end. In addition, surge/transient protection devices shall be provided on following power & communication lines as a minimum to protect equipment within PLC VENDOR’s scope of supply. • Incoming AC & DC UPS power feeders • GPS antenna Surge protection devices shall be of a MTL / Phoenix / P&F / DEHN / OBO make.
3.10
Ut ilities Available The system shall normally operate on uninterrupted power supply (UPS) unless otherwise specified. The following electric utility supplies will be made available. • • •
•
240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire redundant UPS power supply for control system panels at Bina Despatch Station & Panki Receipt Station 48 VDC redundanr UPS power supply for Control Panel (CP) at Intermediate Pigging Station (IPS) 240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire, single non-UPS power supply for cabinet utilities like fan, panel light, utility socket etc. at Bina Despatch Station & Panki Receipt Station and at Intermediate Pigging Station (IPS) for Control Panel (CP) Power supply to IS field instrumentation shall be 24 VDC through fused terminals mounted in marshalling cabinets
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4
DESIGN CONSIDERATION
4.1
General This specification, together with the purchase documents, covers the minimum requirements for the supply, design, materials and fabrication of PLC system. The design of PLC shall be based on the requirements as defined by this specification as well as all project documentation listed in clause 2.3 of this document. This total package shall represent the contractual requirements for Station PLC. The prime function of PLC systems is to provide safe and efficient operation of the station with minimum manual intervention. The basic design of PLC system shall be based on a 24 hour per day, 365 days per year operation from control room. The availability for the entire PLC communications system shall be 99.9% or better and shall be supported by the VENDOR’s calculations. PLC system shall be designed to monitor and control the process & pump operation using state-of the-art technology. The instrumentation and control system to be provided under this project will be designed in such a way that it can easily be interfaced and seamlessly integrated with the SCADA system. New station PLCs are envisaged at Bina despatch station & Panki receipt station for control & monitoring of the equipments & for the process related logic and interlocks including station emergency shutdown logics / F&G system / Field Instruments/ various MOVs / Control valves & mainline and booster pumps operation and monitoring. Overall shutdown during any emergency shall be carried out through sequential closure of MOVs from control room. All controls, recording and link to remote indicating devices shall be through PLC located in the control rooms. Station PLC shall be provided with SIL 2 redundant hot stand by processor. Also, redundant rack, power supply modules, redundant interrogation power supply modules, redundant communication modules etc. shall be provided. Redundant I/O modules shall be considered for tripping signals, trip & ESD commands. VENDOR shall refer to the IO list for the details of signals requiring redundant IO. All the other I/O’s shall not be considered as redundant. The SCADA system shall be installed for the purpose of control and monitoring the entire pipeline operations. The control system shall be divided into 3 main components, viz: • Station PLC • SCADA System (Supplied by others) • Remote Terminal Units (RTU) (Supplied by others) Operators at control room will gather the data from all the station facilities via SCADA system for overall pipeline operation and control. Station PLCs of all stations shall communicate via SCADA system consisting of Master Station (MS) at Bina Despatch station and Emergency Master Station (EMS) at Panki receipt station. No future hardware and software changes or updates at any location shall affect the performance of the supplied equipment. Upgrading of the supplied systems in the future shall be performed online and without causing downtime to the pipeline operations. On-line replacement of any module shall be possible without de-energizing the system. There shall not be any interruption in the system while replacing the faulty module. Each I/O shall be protected against the reversal of polarity of the power supply voltage to I/Os. Digital inputs to PLC based control system shall be potential free/dry contacts.
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SPECIFICATION FOR STATION PLC
Analog modules shall be of HART enabled type for fetching HART data (parameters/diagnostics) in addition to the intended signal over the same pair of cable. All the inputs shall be double ended i.e. two wires per input. Use of common return for the digital inputs is not permitted. For all analogue & digital I/Os optical isolation shall be provided. I/O status indications shall be provided for each channel. All inputs preferably be intrinsically safe with barriers at the control room end. Active barriers shall only be used. Time synchronization of the station PLC shall be configured with GPS clock. GPS antenna shall be provided with surge protection device (SPD).
4.2
Contro l Level A central redundant Programmable Logic Controller (PLC) consisting of two synchronous running SIL 2 TUV certified (as per IEC 61508 / 61511) controllers shall be used. Each controller must be equipped with its CPU, power supply and communication interfaces etc. All other hardware like input / output I/O modules, relays, galvanic isolators, surge/transient protectors, power supply modules etc. shall not be considered SIL certified. The system shall be 100% fault tolerant & dual redundant for control processor system bus, data highway, power supply & communication. The redundant controllers shall be synchronized through a direct connection. Peripheral units shall be connected to the central controllers via redundant communication interfaces. Peripheral units shall be equipped with input and output modules.
4.3
PLC Scope PLC system shall provide both automated and manually activated process and utility function. PLC system shall be factory tested and ready to function as soon as it is connected to electrical power supply and field input / output signal wiring system. Included in this specification are performance requirements, which will be defined by function and general requirements for system reliability, integration and packaging. VENDOR shall provide all necessary performance integrity calculations to confirm suitability of system design. PLC system manufacturer responsibility shall include but not limited to the following items: a. b. c. d. e. f. g. h. i. j. k. l. m.
System engineering System hardware Software and configuration Supply of Functional Design Specifications according to system definition requirements System documentation Mandatory spare parts Recommended spare parts Factory Acceptance Test 3rd Party interface, definition, documentation and testing Site Acceptance Test Panel Installation supervision Pre-commissioning Commissioning
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SPECIFICATION FOR STATION PLC
n. Handover of a complete working system o. Warranty p. Training q. Documentation The functional design specifications shall be prepared by PLC system manufacturer and provided for EPCM / OWNER review and approval. The EPCM review of system manufacturer drawings and documentation does not relieve the manufacturer from the responsibility of furnishing equipment that will function as intended by this specification. The manufacturer shall provide PLC system in accordance with IEC 61131 (All parts). The station PLC shall comprise of following type of signals: • • • • • • •
4.4
Process signals Field mounted Fire & Gas Signals ESD signals Signals from mainline pump package except signals related to machine monitoring system Vibration & temperature monitoring signals from booster pumps (direct hardwired signals from field to station PLC) Exchange signals from electrical Systems Exchange signals from existing TFMS system
PLC System Loading System shall be sized as per the loading defined in this section below. The loading refers to the use of memory, CPU time and communication capacity etc. Loading shall consider the “worst case” of high system capacity, during this case, no degradation of system performance is allowed. Maximum loading on various sub-systems shall be as follows: • • • •
4.5
80% of I/O capacity and other hardware 40% processor, including user memory 50% communication network (for deterministic protocol) 80% No. of nodes
Reg ulatory Considerat ions If National and/or local regulations exist in which some of the requirements may be more stringent than in this specification, VENDOR shall determine by careful scrutiny which of the requirements are the more stringent and which combination of requirements will be acceptable as regards safety, environmental, economic and legal aspects. In all cases VENDOR shall inform EPCM of any deviation from the requirements of this specification which is considered to be necessary in order to comply with national and / or local regulations. EPCM may then negotiate with the authorities concerned with the object of obtaining agreement to follow this specification as closely as possible.
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SPECIFICATION FOR STATION PLC
5
SYSTEM REQUIREMENTS
5.1
System Description PLC system is to be a fully configured per industrial standard configuration with purpose to carry out all process monitoring, control & safety shutdown/interlocks of process facility & F&G system. PLC system shall include all necessary cabinets to house PLC processor, I/O modules, communication modules, network switches (min. 24 ports managed type commercial grade), Power supply modules and necessary marshalling cabinet for field signal termination. The control processors shall be microprocessor based 1:1 redundant for a duplex CPU configuration. Backup / redundant control processor shall be identical to the primary processor and shall provide total redundancy of the controller configuration and memory. The CPU shall support programming languages compliant to IEC 61131-3. Transfer to the backup control processor shall be automatic, bump less, error free and continuous monitoring and automatic control shall be maintained without operator intervention. Redundant control processors shall be located in separate chassis for added reliability. PLC processor shall be complete with integral battery fail-safe system such that all programmed and stored data shall be retained without loss for 72 hours in case of power failure. PLC based control system shall be modular in construction and expandable in future by addition of modules, which are easily accessible to repair and maintenance. The system selected shall have a block-structured full function configuration as standard. When selecting the size of PLC, due account shall be taken of the expansion of control requirements during detailed engineering and incorporation of the controls for packaged equipment. In addition to the built-in spare capacity, expansion and optional facilities described in this specification, the final PLC employed shall be able to be expanded to encompass the loading of at least 20% additional I/O of all types after project completion, with the associated high-level control algorithms. The size of the memory shall be sufficient for storage of the program instruction required by the logic schemes. VENDOR shall indicate the amount of memory occupied by the actual program and spare capacity available for later program modifications or additions. A minimum of 60% spare memory space shall be provided at the time of handover of the system to OWNER. Memory shall be non-volatile type. There is a requirement of upgradation of existing PLC system of BKPL project in future in the same PLC system supplied for this project. Minimum 64 MB controller shall be considered to cater the future upgradation requirement however IOs shall be considered only for BPPL project as per IO list. VENDOR shall provide intelligent control and monitoring of all facility functions from the field input termination interface to the field output termination interface. VENDOR shall provide a comfortable, user friendly, operator working environment for display and access to all the facility parameters including graphic displays, controller face plates, alarms and other operator information. Storage, organization and reporting of all necessary data for trending, shift and period logging and condition monitoring shall also be provided. A full function two-way interface with other systems such as VENDOR supplied control system for package units shall also be provided. All the I/O modules shall be of smart and self-diagnostic type. DI / DOs for monitoring, interlocks & logic shall be 16 - channel type as a minimum. All analog modules shall be HART enabled to access HART data from SMART field devices. All AI modules shall have min 16 channels. However, AO modules shall have min 8 channels.
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SPECIFICATION FOR STATION PLC
Processors and all other I/O modules of PLC system shall be of same series. In PLC redundant communication sub system, on failure of active device, the redundant device shall take over automatically without interrupting the system operation. PLC operation shall be completely unaffected by a momentary power loss of the order of 20 milliseconds.
5.2
Interface with Main Line Pump Package A dedicated Vibration & Temperature monitoring system for mainline pump package will be provided by pump VENDOR. All the other I/O’s from pump skid, VFD shall be terminated in station PLC panel. Necessary accessories like surge/transient protectors, galvanic isolators, relays pertaining to these signals are to be considered in station PLC. Station PLC vendor shall consider a dedicated I/O rack for I/Os related to each mainline pump. All the logic related to pump start/stop and trip, VFD selection, breaker line-up shall be configured in station PLC. Vibration/Temperature High trip signals shall be considered hardwired to station PLC from pump VTM system. The graphics related to mainline pump package including that of for vibration & temperature monitoring signals shall be generated in station PLC.
5.3
Third Party Interfaces Below is the list of different third-party systems that shall be hooked up to the station PLC system. It is completely control system VENDOR’s responsibility to establish proper communication with all thirdparty systems. MODBUS mapping list for all below listed systems shall be made available to control system VENDOR during detail engineering phase / before FAT. Communication protocol between station PLC & various systems shall be as follows:
Sr. No.
THIRD PARTY SYSTEM
COMMUNICATION PROTOCOL SATELLITE RACK ROOM (Bina Despatch Station)
1
SCADA RTU
Redundant MODBUS TCP/IP
2
Flow Metering System / Flow Computer
Redundant MODBUS TCP/IP (over fiber optic)
3
Alarm Panel
Redundant MODBUS RTU (RS-485)
4
Mainline Pump VTM System
Redundant MODBUS TCP/IP
5
Mainline Pump VFD -1
Non-redundant MODBUS RTU (RS-485)
6
Mainline Pump VFD -2
Non-redundant MODBUS RTU (RS-485)
7
CI Dosing Pump VFD
Non-redundant MODBUS RTU (RS-485)
8
Mainline Pump PD Monitoring System (*)
Non-redundant MODBUS TCP/IP or MODBUS RTU (RS-485)
9
HVAC System
Non-Redundant MODBUS TCP/IP
10
240 VAC UPS System
Redundant MODBUS RTU (RS-485)
11 12
110 VDC UPS System
Redundant MODBUS RTU (RS-485)
Corrosion Monitoring System (CMS)
Non-Redundant MODBUS RTU (RS-485)
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SPECIFICATION FOR STATION PLC
13
Bina Kota Pipeline (BKPL) existing PLC
Redundant MODBUS TCP/IP (**)
14
Optical Interface Detector
MODBUS RTU (RS-485)
15
Electrical System (6.6kV Switchgear Bus A & B, PMCC Bus A & B, MOVDB))
Redundant MODBUS TCP/IP
16
Diesel Generator/AMF
Non-Redundant MODBUS TCP/IP
17
Transformer OTI & WTI
Analogue output 4-20 mA (4 nos.) Hardwired
187
CPTR
Non-Redundant MODBUS TCP/IP CONTROL ROOM (Panki Receipt Station)
1
SCADA RTU
Redundant MODBUS TCP/IP
2
Flow Metering System / Flow Computer
Redundant MODBUS TCP/IP
3
Local Fire Alarm Panel
Redundant MODBUS RTU (RS-485)
4 5
HVAC System
Non-Redundant MODBUS TCP/IP
240 VAC UPS System A & B
6 7 8
Corrosion Monitoring System (CMS) TFMS PLC (Existing)
Redundant MODBUS RTU (RS-485) Non-Redundant MODBUS RTU (RS-485) Redundant MODBUS TCP/IP (**)
Optical Interface Detector
MODBUS RTU (RS-485)
1
Electrical Systems
SUBSTATION (Remote IO Panel) (PMCC Bus A & B, MOVDB)
Redundant MODBUS TCP/IP
2
CPTR
Non-Redundant MODBUS TCP/IP
3
Diesel Generator/AMF
Non-Redundant MODBUS TCP/IP
(*) Communication Protocol Details to be confirmed later (**) It is PLC VENDOR’s responsibility to establish the communication with existing system. All the hardware/software may require to communicate in the different IP domain shall be considered by PLC VENDOR in his scope of supply.It is For all above listed third party systems, suitable networking components at PLC system end and communication cables shall be considered by PLC VENDOR in his scope of supply. I/O network & Controller network (with third party systems) shall not be combined one. Dedicated
network switches / communication modules shall be considered for PLC third-party communication.
5.4
Functionality The system shall be normally De-energised. A logic "1" signal is considered to be the abnormal (trip or failure) state, and a "0" logic signal the normal state.
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SPECIFICATION FOR STATION PLC
Recovery of communication shall be automatic. PLC system manufacturer shall indicate the type of output that can be made available to permit (back-up) annunciation of communication failure at the station PLC workstation. The operator shall be continuously informed of the system status by means of control system and utility alarms transmitted to station PLC. PLC VENDOR shall provide a dedicated GPS clock for station PLC system at every station.
5.5
Reliability & Availability PLC system design shall aim to maximise reliability and availability without introducing a high degree of complexity into hardware or software configuration. Redundancy shall allow on-line (under power condition) testing and corrective maintenance jobs such as replacement of processor modules, memory modules, power supply modules, communication interfaces, communication cables, etc. without affecting the operation of station PLC system and without requiring any process shutdown.
5.6
Redundancy & Fault Tolerance In order to maximize system availability without compromising reliability & redundancy, due care shall be taken for those elements of PLC system which may be subject to common mode failure. Redundancy shall be provided for complete processor subsystem including CPU, memory, communication and power supply.
5.7
Certification IEC 61131 approved and certified system shall be required for this project. Controllers shall be SIL 2 certified by a reputable body such as TUV Rheinland or equivalent as a safety system for IEC 61508 / 61511 SIL applications. PLC system hardware, firmware, system software and all inputs and outputs shall be certified and approved.
5.8
Response T ime The processor shall continuously scan the programs and all inputs & execute commands to appropriate outputs. The response time of PLC system shall be maximum 250 milliseconds; this is the result of a time from input change to output response with all spare capacity occupied. Based on the application, the response time requirements may be more stringent and shall be stated by PLC system manufacturer.
5.9
Alarm Floo ding The PLC system shall provide inherent alarm handling capabilities to prevent/minimise alarm flood. Any event that results in a process trip shall result in only one First Out alarm from each process group. Logic to trap First Out alarms with a discrimination of no more than one processor scan shall be built into the system. First Out alarms shall usually remain active until the relevant Process Trip is reset by an operator action. All trip group input states, whether first out or not, shall be visible on the process graphics, indicating to the operator why a trip group cannot be reset.
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SPECIFICATION FOR STATION PLC
The alarm handling package shall support manual selection of alarm disabling by the process operator. The disabled alarm states shall still be visible to the operator on the applicable process graphic and be logged in the alarm/event log.
5.10
Sequence of Event Recording The PLC system shall provide a Sequence of Events Recording (S.O.E) feature including a virtual printer and the ability to print out results to a hard copy printer via the Engineering Workstation. Events shall be logged in and stored in non-volatile memory as they occur for printing or downloading later.
5.11
System Security Security facilities shall be provided to prevent unauthorised access to the PLC or F&G programs. All Control room HMI’s and servers to be installed with USB port disabling software to enhance anti-virus security.
5.12
Quality The hardware and software products quoted shall have a proven field record. PLC system manufacturer shall include a reference list in the quotation giving technical order size, year of manufacture, hardware and software revision levels.
5.13
Responsibility PLC system manufacturer shall responsible for the selection of components to perform the functions as described in the functional logic diagrams, narratives or other documents. PLC system manufacturer shall responsible for the layout of the cards in the racks in accordance with the requirements given in this specification.
5.14
Struct ure Cards belonging to one group shall be grouped together. Any exceptions to these rules shall be stated by PLC system manufacturer. A dedicated I/O rack shall be provided to accommodate the signals related to each mainline pump. The suggested system overview shall be provided to the OWNER by PLC system manufacturer.
5.15
Spare Capacity When all known system requirements are met, including for packaged units and an additional 5% has been allotted for system development during the execution of the project, then for each cabinet I/O or physically distributed group of I/O cards shall have a minimum of 20% installed spares for each type of I/O module used. These points shall be distributed among the individual I/O boards such that each board is no more than 80% filled to capacity. The spare points shall be wired to the appropriate marshalling cabinets and correctly labelled. In addition to the installed spares, the racks and chassis shall have sufficient space to accommodate an additional 20% of the installed system. Also 20% spare space shall be reserved in cabinets for future expansion. Processors shall have more than 60% memory capacity (RAM) free when all programming and configuration is complete and utilisation of conventional memory for the system operation is fully taken up.
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Spare capacity for communication links shall be 50% at plant start-up. The system response time calculations shall be based on the assumption that all spare capacity is used.
5.16
System Hardware
5.16.1
General Input and output cards shall have electrical isolation between field equipment and PLC system. All the I/O cards shall have channel to field isolation. Short circuiting of individual inputs and outputs shall not affect other inputs and outputs respectively. The use of fuses for the protection of individual inputs and outputs shall be avoided. In case of I/O card failure system shall attain last good value. To assess PLC system, manufacturer's recommendation for spare parts, power supply units and other functional sub-assemblies in the system shall be given in the quotation. Calculations shall be based on the worst case and the normal environmental conditions specified. PLC system manufacturer shall indicate whether anti-static precautions are necessary when handling system hardware. If such precautions are required, grounding wrist straps shall be supplied as permanently installed items. All I/O modules shall have dedicated lamp or LED indication for each channel to show the signal/healthy status. PLC system shall comprise as a minimum: • System cabinets with control processor, communication module and I/O modules. • External system interface units. • Engineering and system configuration workstation. • Marshalling Cabinets. • Power supplies for system components and field instruments. • Maintenance and configuration laptop. Signal segregation and I/O assignment shall be developed and defined by the VENDOR in the FDS.
5.16.2
Peripheral Units The peripheral units shall be located and installed in a closed room with an ambient temperature between 0° C and + 50 °C. Each peripheral unit shall be equipped with the following as a minimum: Redundant power supply modules Redundant interrogation power supply modules Sufficient nos. of input modules. The number depends on the number of input signals along with spares and it must be expandable. • Sufficient nos. of output modules. The number depends on the number of output signals along with spares and it must be expandable. • Redundant communication modules. Analog Inputs PLC system shall be able to receive the following types of analog input signals: • 4-20 mA, Passive, 24 VDC, 2-wire, HART enabled • 4-20 mA, Active, 24 VDC, 2-wire, HART enabled • • •
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The power for field mounted passive 4-20 mA transmitters connected to PLC system shall be supplied by PLC system.
Digital Inputs PLC system shall provide the wetting voltage for digital inputs which are connected to switches which have voltage free contacts. For solid state sensors e.g. proximity sensors, voltage carrying inputs shall be provided. Normally open digital inputs shall be provided with open and short circuit detection per input channel. The detection results shall be available for use in the application logic. Digital Outputs PLC system shall provide the power for the output circuit loads. The following output types shall be supported: Interfacing relays (to motor control units) with coil voltage of 24 VDC. VENDOR shall refer instrument I/O list for relay contact ratings. • Control room aux. console and/or local panel alarm lights with lamp rating of 24 VDC. Normally de-energised outputs, except for lamp outputs shall be provided with open and short circuit detection per output channel. The detection results shall be available for use in the application logic. •
PLC system hardware shall be specially designed for shut down service and shall incorporate features to minimise the possibility of failure. Internal diagnostics shall detect unsafe system operation and fail all outputs to the de-energised state. Analogue Outputs The signal type shall be 4-20 mA, HART, 24 VDC, 2-wire. The power for field mounted 4-20 mA instruments connected to PLC system shall be supplied by PLC System. Galvanic Isolators and IS barrier IS barrier shall be provided for all the intrinsic safe signals as per the IO List. Galvanic isolator shall be provided for the digital output signals as per IO list.
5.16.3
Line Monitoring Line monitoring for DI shall be considered as per I/O list. Engineering cum Operator Workstation Two number of workstation grade engineering cum operator work station each with dual monitor shall be provided for each station. Each work station shall have its own workstation processor, monitor, keyboard and mouse. Keyboards shall be resistant to dust and moisture. Both the work stations shall be completely independent, separate and shall be loaded with works, run time software including other software as required for preparation of reports, graphics, communication, etc. Any process control, process signal or graphic display shall be available to any operator station at any time for monitoring purpose. Failure of any work station shall not affect the normal operation of remaining work station. All the work station shall have minimum 21” TFT industrial grade monitor (suitable for 24x7x365operation) size with high resolution backlit LED colour screens.
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Each work station shall be installed in a pedestal unit; housing all necessary hardware associated with the workstation and with front and rear access of the console for maintenance purposes. Same workstation can also be used as Engineering Work Station (EWS). Access to the EWS configuration services shall be restricted to authorised personnel via account management, access controls and authentication processes. Engineering Work Stations shall provide a full access of utilities and programs to allow complete maintenance, reconfiguration, testing and diagnostic review of the entire PLC system, including PLC application software, control configuration, I/O configuration and communications links. All the work station shall be supplied with below minimum specifications 2 x 64-bit Intel Xeon Quad core processor with 2.6 G Speed 16 GB Memory 2 x 300 GB SAS 10000 rpm HDD DVD ± R/RW 21” dual Monitors with connectors to the system 2 x 10/100/1000 MBPS Ethernet cards (each NIC shall have one no RJ45 port and minimum one port on each NIC). • Built-in Speaker and external speakers. • 2 GB graphics card memory • power supply • Interfaces: a. Serial - 1 b. USB 3.0 ports – 4 c. HDMI / Video ports – 2 d. Network RJ-45 ports – 4 (minimum two ports on each NIC) • Windows 10 (latest) Operating system and Latest MS Office and Antivirus • Keyboard and Mouse A suitable console arrangement adequate for existing BKPL workstations, new PLC workstations, third party system workstations like telecom, SCADA, PID, LDS system etc. shall be considered by VENDOR in his scope of supply. Stackable type console architecture to be considered at Bina dispatch station. Commercial Grade Managed Ethernet Switches • Ports:24 ports 10/100/1000 with 2 combo ports • Mounting type: Rack mountable with mounting kit • LED’s: Power, Link/Active, Speed. • Switching Bandwidth should be 8.8 Gbps or higher • Performance throughput should be 6.5 Gbps or higher for a packet size of 64 bytes. • Functionality shall be auto configurable to Half-Duplex / Duplex speed • Power card: Indian standard power card • Drivers: Suitable drivers with OEM configuration tool • Conforming to IEEE802.3 standards a. IEEE802.3x Flow Control • • • • • •
5.16.4
b. Standard 802.1d spanning tree support c. Fast convergence using 802.1w (Rapid Spanning tree - RSTP) 15984-BP-10-IC-SPC-0002 Rev : A
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d. Multiple spanning tree instances using 802.1s (MSTP) e. SNMP versions 1, 2c and 3 with support for traps, and SNMP version 3 user-based security model (USM)
5.16.5
• IPv4 and IPv6 dual stack - Coexistence of both protocol stacks to ease migration • Power cords (Power Adapter for Desktop SKU’s) • Mounting kit • Serial cable for configuration Bulk Power Supply Redundant UPS power supply for station PLC & related accessories along with non-redundant non-UPS power supply for cabinet utilities shall be considered in PLC cabinet. All power supply modules shall be provided with MOSFET O-ring based redundancy with auto current balancing and equal loading on both power supplies with indication of healthiness from each power supply. Alarm like power supply failure, diagnostic alarms etc. shall be considered hardwired to station PLC for online monitoring. Power supply modules shall be considered form reputed makes like Phoenix, Delta, Lambda, Mitsubishi etc.
5.16.6
Software The system shall allow for upgrading of system operating software on all redundant modules of the system without the necessity of shutting down the process, without losing the window to the process (operator interface) and without losing any control functions. Software shall be of the most recent version and fully licensed including all add-ons. Software shall be able to collect and display data. Software shall be capable of communication to station PLC. Software shall be equipped with a minimum of one standard interface for data transfer with other software’s. • Programs, comments and messages shall be in English language. All work stations (Engineering cum Operator Workstations) placed in control room shall be supplied with run time & works software for unlimited tags & unlimited graphic pages. It shall also be loaded with: • • • •
S.O.E software Historian software adequate for offered PLC system (Historian for all hardwire and serial tags) - For minimum 50 nos. of analog signals, VENDOR shall consider high sampling rate historian with 1 second sampling rate. The sampling should be actual & not the averaging. • Software for daily, weekly, monthly and yearly report generation • Software for trends and software for alarm management • Anti-virus licences for workstations and laptop • USB port disabling software for workstations and laptop • PLC programming licences • HMI configuration software Other than above listed software any additional softwares required for proper functioning of complete station PLC system shall be considered by VENDOR in his scope of supply. • •
Manufacturer's standard configuration and method shall be used.
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For PLC systems, the setting of trip alarm levels for analog inputs, setting of timers and selection of normally open or normally closed configuration for digital I/O shall be done by software configuration. PLC system manufacturer shall indicate the facilities and limitations of the system (if any) in performing simple calculations. PLC system manufacturer shall indicate whether the combination of inputs into a calculation may be such that a calculation error can occur (e.g. division by zero). In that case PLC system manufacturer shall propose the logic changes required to avoid the possible error and request the required actions to be incorporated in the logic in case the input combination is such that a calculation error would occur, e.g. trip the unit or hold the last inputs and alarm the operator. Application programs, if applicable, shall be split into defined functional modules. For PLC systems, the manufacturer shall indicate in the quotation whether de-compile software is supplied with the system (if required). Both the operating system compile software and (if applicable) the decompile software shall be approved. Two sets of operating system CD/DVD shall be supplied. The operating system diskettes shall allow at least 5 installations of the operating system on different control system for each set of CD/DVD. If there are limitations with regard to the number of installations, un-install utilities shall be provided. 5.16.7
Communication Station PLC VENDOR shall ensure the following: For analogue input: • Analogue measurement to control system (The control system manufacturer shall indicate units and resolution). • Trip setting to control system. • Trip alarm to control system. • Measurement diagnostic status to control system. • Maintenance override from control system, if any. • Feedback on maintenance override to control system, if any. For digital trip input: • Trip alarm to control system. • Input diagnostic status for inputs with short circuit or line monitoring to control system. • Maintenance override from control system, if any. • Feedback on maintenance override to control system, if any. • First-up indication to control system. • Input force status to control system. PLC system common utility alarms like fan failure, cabinet temperature, power supply failure, power feed modules (PFM) for open/short circuit alarms etc. shall be considered hardwired to PLC system. Common system alarms shall cover power supply failures, line monitoring alarms, abnormal temperature conditions, CPU failure, module failures, earth faults etc. and should be serially communicated to PLC system.
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5.16.8
Automation System in case of Component Failure Failure of a Module of a Central Controller • • • • •
In the event that the primary CPU fails, the secondary CPU must adopt the complete functionality and shall do so seamlessly. Synchronization and updating of the failed CPU must begin automatically. A failure must be communicated by the way of an alarm on operator console. In the event of failure of communication link, the automation system must continue operation without a loss of functionality. In the event of the failure of a power supply for the redundant controller, the automation system must continue operation without loss of functionality.
Failure of a field communication interface • •
Communication from the central controller and the peripheral units must continue via the redundant connection. The automation system must continue operation without loss of functionality.
Failure of a peripheral unit or one of its modules In the event of a failure of an interface or connection, the automation system must continue operation without loss of functionality. • Failure of a module of a peripheral unit shall have no effect on any other module. The other peripheral units must continue operation without loss of functionality. The data highway shall automatically switch over upon failure of the active path. •
5.16.9
Graphic Display VENDOR shall include the engineering and building of operator graphic displays as a part of scope of supply. Graphic displays shall be prepared in hierarchical structure. A system overview graphic shall provide a live plant overview, indication of significant plant alarms. Through the overview display the operator can select the “zoom down” to process level graphics for purposes of reviewing process level operating details. If specific equipment item detail is required, then operator can further “zoom down” to an individual process equipment item graphic (e.g. a specific pump). The general structure of the faceplates / display screens shall be organised in a hierarchical menu structure with an overview level and functional levels. At each level, it shall be possible to branch to more detailed displays or to the next lower level. Functional level shall represent all major equipments like pumps, filter separators, flow meters, sump tanks displays etc. as per P&ID. It shall also display power supply single line diagrams of complete electrical system, fire & gas location displays including F&G devices in field & addressable devices in the buildings, pump displays in line with the P&IDs provided by pump VENDOR, cathodic protection parameters etc. Instrument faceplates and trends shall be accessible via process graphic instrument selection from the graphic. The instrument faceplate or trend shall be displayed in combination with process graphic and shall be erased from the screen when not required. For process control and monitoring purposes the third-party package PLC shall interface with station PLC system via a redundant serial link communication to incorporate all process package information and graphics into the station PLC.
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5.16.10 Colour LASER Printer The printer shall be located and installed in a closed room with an ambient temperature between 0° C and + 50 °C. Printer table shall also be considered in PLC VENDOR scope of supply. Printers shall be equipped with following as a minimum: • • • • • • • • • • • •
Interface for USB connectivity (High Speed) Interface for Ethernet connectivity – 10 / 100 / 1000 network interface Sufficient Main Memory (RAM) – 256 MB min. Minimum print resolution shall be 1200 x 1200 dpi Processor Speed – 800 MHz Printing Speed – 28 ppm Minimum paper capacity shall be no less than 150 sheets Capable of handling A3 / A4 paper size, Paper trays – 2 nos. Printing of hourly, shift and daily logs reports Report printing on operator request Recommended monthly pages usage shall be between 500 to 3000 The printer shall be compactable to supplied MMI and RWS system operating systems
5.17
Hardware Const ruct ion Requirements
5.17.1
Control/ System Cabinet Control / system cabinet shall be free standing type of size 800 mm x 800 mm X 2100 mm (W x D X H) with single door on front and rear sides. All the marshalling cabinets shall be of size 1200 mm x 800 mm X 2100 mm (W x D X H). If width is more than 1000 mm then 2 nos. of doors shall be provided on front side and also on rear side. Doors shall be equipped with lockable handles & concealed hinges with pull pins for each door removal. Keys shall be same for all system & marshalling cabinets. Cabinet shall be suitable for installing in a control room. Cabinet shall be weatherproof to IEC 60529, degree of protection IP42 as a minimum. Control room cabinets shall be with Grey RAL 7035 colour finish. Plinth shall be Black RAL7022 colour. Control panel shall be supplied floor mounted with sheet steel enclosure. Enclosure shall be fabricated with CRCA sheet of minimum 1.6 mm thickness for side panels of the cabinet, while doors shall be of 2.0 mm thickness and the same for gland plate is 3 mm. Panel shall be liberally designed. All components shall be so mounted that they shall be easily accessible for inspection and maintenance. Panel shall be thoroughly deburred & all sharp edges shall be grounded smooth after fabrication. Stiffeners shall be provided as necessary to ensure a rigid structure and prevent warping. Front and rear access shall be provided via detachable doors, preferably with 180° opening. Doors shall be with lockable handles. Bolts and nuts and other fitting material shall be corrosion resistant material. Cabinet shall be provided with removable lifting lugs and doors with glass window as per the requirement. Cabinet shall have door switch, cable glands, MCBs, 15A power supply socket, panel light, lugs, panel heater with thermostat, exhaust fan etc. & hooter, reset and acknowledge push button (wherever applicable) as minimum accessories. Cables shall be segregated for IS/NIS, analogue and digital signals, power cables, system communication cables, MCC interface signals etc. Galvanically isolated barriers with signal repeaters shall be provided as per requirement. There shall be 20% spare envisaged for I/Os and 20% space for future expansion.
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Power distribution shall be provided within the panel for all field instruments, panel mounted instruments, annunciator, lamps, relays, active barriers etc. Instrument cable and individual signal core shall be fitted with identification ferrules and with tubular lugs. This identification shall be as defined in the applicable standard. All cable entries shall be from bottom side of the cabinet. In general knife edged (quick disconnect) screwless push in type terminal blocks of 2.5 sq. mm. size shall be used for signal cables. Knife edged (quick disconnect) screwless push in type terminal blocks of 4 sq. mm size shall be used for power supply and volt wetted / powered output. All IS signals shall be terminated on light blue coloured terminal blocks. The terminal blocks shall be of Phoenix / Wago / Weidmuller make only. Cabinet shall be supplied with filters with louvers & fans for forced ventilation. The filters & louvers shall not be installed on the sides of the panel. 1 no. A3 document holder inside the panel for document placement shall be provided. IS and non-IS signals shall preferably not to be combined in the one cabinet. Marshalling section(s) shall be designated to separate intrinsically safe (IS) from non-intrinsically safe signals. Suitable segregation methodology shall be followed. 5.17.2
Cabinet Cooling & Lighting: The internal temperature in the cabinet must not be allowed to exceed the design temperature of the components mounted within. It shall not be subjected to temperatures higher than the approved manufacturer/VENDOR's published design temperature even in the upset conditions. The suitable cooling arrangement with fans etc. shall be provided. For maintenance purpose inside the cabinets, internal cabinet lighting and general-purpose power sockets (labelled) shall be provided. Door switch activated lighting shall be provided for system cabinets, marshalling cabinets and any other panels. These utilities shall be powered with non-UPS 240V AC, 50Hz power supply. VENDOR shall consider cabinet alarms like fan fault (front / rear), door alarm, temperature alarm etc. for each cabinet. These alarms shall be wired till system end. An exception shall be made, subject to EPCM approval, when for good engineering reasons a particular cabinet or cabinets are required to be placed in a remote location or another building. In such cases, the principles of this specification shall apply but the cabinet type and finish shall be modified to provide a good match with other cabinets in the revised location.
5.17.3
RIO Cabinet Remote IO cabinet shall be provided for terminating electrical I/O’s & shall be placed in Non-HVAC environment at Panki receipt station. VENDOR shall consider ambient temperature of 50°C and humidity level as 5% to 95% RH while designing the system. Connection between RIO cabinet & station PLC shall be via redundant Fiber optic link. Single Mode 12 core fiber optic cable along with suitable converters at both RIO & PLC system cabinet end shall be supplied by PLC VENDOR. Splicing and termination of fiber optic cable at both ends is the responsibility of PLC VENDOR. RIO cabinet shall be furnished with panel mounted 15” LED touch screen HMI with password protection. HMI shall be loaded with works and run time software for unlimited tags & graphic pages displaying graphics of all the systems same as operator workstation.
5.17.4
Remote Workstations As Bina Despatch Station, the operator cum engineering workstations will be located in existing BKPL control room & PLC panels will be located in satellite rack room. PLC VENDOR shall provide all the
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necessary hardware required to communicate the remotely located workstations with PLC like redundant managed type ethernet switches (minimum 8 ports), redundant runs of Single Mode 12 core fiber optic cable, FO converters etc. Splicing and termination of fiber optic cable at both ends is the responsibility of PLC VENDOR. 5.17.5
Control (CP) Panel Below is the list of free issue items to PLC VENDOR which shall be installed in control panel. • Flow computers (redundant) • Density converters & display • Corrosion meter • Annunciator panel VENDOR shall design a control panel to accommodate above items. Additionally, it shall also accommodate ESD pushbutton, display for density measurement, alarm annunciator etc. All other necessary hardware accessories like redundant power supplies, galvanic isolators, surge/transient protectors, relays etc. for the proper functioning of the system as a whole shall be considered by PLC VENDOR. The panel dimensions shall be 1200 (W) x 800 (D) x 2100 (H) as a minimum. Minimum 40 Window annunciator shall be considered by PLC VENDOR installed on CP panel. The annunciation system shall be modular & programmable. All the lamps shall be LED based & replaceable from the front. The hooter provided in general shall be solid state type with audibility of 100 dBA at a distance of 3 meters. Hooter shall have provision to set different tone for different functions. An interruption of power supply for 20 msec or less shall not affect the function of annunciator. Digital displays shall be considered on annunciator panel to display critical process parameters like pump suction & discharge pressure etc.
5.17.6
Corrosion Meter PLC VENDOR to note that corrosion meter along with required galvanic isolators will be supplied as a free issue material (FIM) to PLC VENDOR for installation in Control (CP) cabinet. The corrosion meter will be interfaced with station PLC over Non-Redundant MODBUS RTU (RS-485) communication link. The details of corrosion meter like dimensions, weight, quantity, mounting arrangement, power supply requirement etc. will be provided to station PLC VENDOR during detailed engineering. The power supply to corrosion meter shall be considered from PLC cabinet.
5.17.7
Panel Cabling EPCM- supplied input and output cabling shall be terminated till marshalling cabinet. All inter-panel wiring & cross wiring inside the panels shall be done by control system VENDOR. The communication cables between third party systems like mainline pump VTM system, fire alarm panel, HVAC panel, electrical systems etc. and station PLC shall be supplied by station PLC VENDOR. The termination of the same at station PLC end shall also be considered by station PLC VENDOR in his scope of supply. All the communication cables including that of the cables within the same cabinet shall be of armoured type. Special attention shall be paid to the accessibility and withdrawal of the system cables. The allocation of I/O cards to connectors shall be such that: Cards are always fully wired to connectors. • Cards shall not be shared by more than one connector. The universal wiring shall permit EPCM to use all the available terminals of I/O components. •
Cable entry shall be through the removable gland plate at the bottom of the panel/cabinet. Sufficient free space shall be made available for correct accommodation and termination of the cables. A minimum
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distance of 300 mm shall be provided between gland plates and terminations to enable easy installation of cables. Cables shall have PVC insulation, suitable for the loads applicable. Connected wiring shall have an adequate cross section of preferably 1 mm². If stranded copper wire is used, wire ends at terminal points shall be provided with suitable wire crimp pins/lugs and markers. PLC system manufacturer shall specify how this is included in the proposed design. All internal wiring shall be laid in PVC close-slotted ducting with a covering lid. Ducting shall have 50% spare capacity after all cabling and wiring has been installed. Separate blue coloured ducting shall be used for cables carrying intrinsically safe signals. Cables carrying signals susceptible to electrical interference shall be adequately screened. All interconnecting wiring shall be passed through the cabinet entries. All interconnecting cables shall be tagged at both ends. Colour code and marking of wires shall be in accordance with the standards. All power wiring shall be clearly marked with reference codes and/or tag numbers. Terminal arrangements shall be such that all single cores, including spares of multi-core cables can be connected in the same sequential order as the pattern and layout of the cores in the cable. Fused terminals shall be equipped with 'blown' indicators. Fused terminal blocks shall be used for isolation of non-intrinsically safe powered loops. Double decker type terminal blocks shall not be used. All cables entering to the cabinets shall be first terminated in dedicated terminal block, including spare wires / cores. No spare cable/core shall be left unterminated in the marshalling cabinet. Any installation at the left and right side of the panel shall not be acceptable. 5.17.8
Earthing Earthing details for cabinets & consoles shall be provided by VENDOR for EPCM review. The following earthing points shall be provided inside cabinet: Instrument (Clean) Earth – All primary cable shields shall be connected to instrument earth bar. Instrument earth bars shall be insulated from the cabinet body. • Protective (Dirty) Earth - It shall be provided for the purpose of electrical safety and prevention of static build-up. Earthing / grounding and bonding shall ensure signal integrity against radio frequency interference. All panels, internal fabrication and racks shall be earth-bonded together and finally to position determined for protective earth cable connections. Each earthing stud and bus bar shall be permanently and durably labelled as to its service. •
All earthing cables shall be green/yellow, multi stranded PVC insulated copper conductor and of minimum size 6 mm². If the IS earthing shall be separate from clean/dirty earth. 5.17.9
Labelling Terminals carrying voltages higher than 48 volts shall be protected against accidental contact by having removable acrylic cover plates and shall be labelled to indicate high voltage. Sockets, terminals and main wiring shall be clearly identified in accordance with the system documentation. Earthing for screens, AC and DC systems shall be segregated and identified. Each cabinet and all major system components and individual card locations shall be clearly labelled and identified with a tag number. In addition, all equipment shall be duly identified with the manufacturer, type and serial number and with the EPCM's order number to facilitate future reference.
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Separate cabinet or segregated sections within a cabinet shall be considered for intrinsically safe and nonintrinsically safe signals. 5.17.10 System Consoles VENDOR shall consider consoles for PLC & third-party systems as per details provided in control room layout using latest state-of-the-art technology and improved system design. The VENDOR’s scope includes supply of operator console as per below specifications, required number of ergonomic chairs, table for printer etc. The console will house Computer/s, Display/s, Keyboards, Pointing devices, telephones and other auxiliary equipment integrated placed together. The following minimum type of additional equipment to be housed in a console are as follows: • Power Sockets and interconnection cabling of various unit • Lighting devices and user controls • Telephones for voice communication The console shall be designed with the consideration applicable ergonomic standards including BIMFA, CSA and ISO (as applicable). The consoles shall be suitable for areas of Seismic zone. The consoles shall be fully knocked down for ease of transportation, removal, storage and further expansion and modification. The console design shall be in compliance with latest revision of ANSI/BIFMA M7.1 & ANSI/BIFMA X5.5. Console Material & Construction The consoles must be of modular design, facilitating future equipment retrofits and full reconfigurations without requiring any major modification to the structure or exterior elements. consoles shall have flexibility allowing changing panels and equipments only by easy replacement of small parts (Plates, Panels Supports). The Console shall be of durable design, rigid in structure and manufactured in material and design for 24x7 working condition. The console should withstand a concentrated load of at least 150 Kg in a square feet area. The console structure, sub structure and frame must form a freestanding unit independent of the exterior cladding and shall have rigid independent frames of cold rolled steel of min. 14 gauge / better or shall be of extruded aluminium frames of min. 13 gauge / better. The console frame shall be suitably constructed with adequate support members to minimize buckling and torsional resistance. Appropriate reinforcement bars / supports should be used to maintain a good balance between weight and strength of console part which require movement by operator/ maintenance team. For consoles that are bayed, flexible path shall be allowed for the cables going from one console to another console. The continuity of structure of consoles be maintained through corner module kits etc. so that change of direction may be achieved easily. The consoles shall be free from sharp edges at the console base and in CPU cavities that represent potential knee-banger for operator safety issues. All transitions and curves shall have a minimum 5-inch radius. Console body & bottom leg supports should be corrosion resistance or protected against corrosion by suitable surface treatment. All the consoles should have mat finish that prevents glare and reflections. The console finish will be resistant to rubbing, solvents and corrosive liquid impact proof and easy to clean with mild detergent product. The material of the working surface should be high pressure laminate, minimum 25 mm thick, fire retardant, Insulated, Water Proof, Scratch proof and high hardness, pretreated in such a way that no adverse impact of environment occurs. (No deformation for pro long application and operation under different climate) providing good thermal protection and feeling of
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comfort. Working surface should resist perspiration of human body, shall be impact proof and easy to clean. The frame members shall be constituted with predesigned ports allowing flexible equipment mounting as well as allow addition of accessories after installation without having the need to do additional drilling. The consoles shall be suitably designed for easy maintenance activity. All portions of consoles including the cable ducts, raceways, cable trays shall be easily accessible for ease of maintenance. The console housing should suitably permit an easy access, installation and removal of the equipment Console door should be easily detachable to open by one-man operation without tools/ hand tools for easy access to Workstations/ Equipments. Locking facility on the all door should be provided. The console shall have movable tray for the work station CPU (Tower Type). The tray should be suitably mounted on a railing system for smooth and graceful operation. The railing system should have adequate load bearing capacity of the CPUs. For cable exit of monitors / keyboard / mouse etc. should be provided with proper protection gasket / grommet. Footrest shall be provided and suitably placed so as not form an obstruction to the user for the movement of the chair. Adequate space shall be available on both sides of the working surface for left and right-handed operators. The front panel shall be placed in such a manner that leg space should be sufficient for comfortable movement of leg. Cooling Side and rear panel of each console should have provision of Airflow opening for cooling and heat dissipation effect. The airflow opening should be fitted with filter to avoid accidental entry of foreign object and to prevent dust accumulation. Proper forced ventilation arrangements be made for the various equipments inside the consoles. Illumination The consoles should be suitably equipped with flicker free light fixtures for illumination of the working surface to when desired. Illumination should be limited to working surface only and as such as not to interfere with the vision of the operator. The light should be suitably protected as not cause any thermal or acoustic discomfort for the person seating in front of the console. Manual on/off switch should be provided. Service light should be provided inside the cabinet enclosure for maintenance of equipment with manual on /off switch. Acoustic Specification Acoustic noise level generated in each console by operating equipment and by the forced Air ventilation should not exceed the curve NR35 (Noise Rating) defined by ISO when measured at a distance of one meter from the console. Electrical Requirements Each console shall be equipped with individual power distribution unit. The Electrical power distribution unit shall be capable of being switched on/off and provide safe supply to all the consuming equipment individually. The console should be suitably earthed electrically. The sockets should be easily accessible to operational staff without removal of panels. Power bars to be provided for powering the CPUs inside the consoles. Individual breakers shall be considered for each user in the console. Cable Raceways The console frame structure shall be suitably supplied with minimum 2 lateral raceways in base structure and a minimum of 2 vertical raceways shall be provided. Suitable arrangements shall be provided for cable management by using corner components for fixing and protecting cable arranged in the console 15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
including cable routers for securing the cables without sagging. At the external part of the console, cables routers, raceways etc. shall be placed aesthetically concealed. Separate raceways for electrical and communication cable should be provided. The cable raceways shall be continuous throughout the entire console layout thus allowing uninterrupted cable management. Monitor Holder Arm The Consoles shall be supplied with suitable holder arm on which monitors shall be positioned or fixed. It shall be suitable (adequate weight bearing capacity) for mounting all type of LED display with Dimensions between 21” to 28” using suitable adapter with ease of replacement of LED display necessitated by future developments. It shall allow the operators to rotate / tilt / raise / the monitors as well as fix their adjustment in a quick and easy manner. As Bina despatch station, the console will be installed in the existing control room. The monitor holder arm provided shall be suitable for stackable type arrangement.
5.18
Power Supply
5.18.1
Power Supply Facilities Redundant 240 VAC UPS supply will power the PLC system and single 240V AC UPS power supply will be considered for the operator & engineering workstations. System manufacturer shall verify the requirement of any additional power supply to maintain the power supply loading at or below 50%. Wherever required, PLC system manufacturer shall supply mains-to-24 V DC power supply units which are fully revealed failure robust. Internal power supplies for CPU and I/O shall be separated and galvanically isolated. It shall be possible to isolate, disconnect, remove and replace faulty power supplies without loss of operation. An alarm to PLC shall be generated in the event of a failure of one supply.
5.18.2
Power Consumption & Tolerance PLC system manufacturer shall provide the calculation of the estimated power consumption of the system (volts, amps, watts and heat dissipation).
5.18.3
Power Distribution PLC system manufacturer shall specify in the quotation all the necessary power data (voltages, frequency, etc.) that individual components and modules require. The power distribution shall be revealed failure robust. Wherever required, separate isolation of power for each process unit shall be provided in PLC system cabinets by means of miniature circuit breakers (including fuse functionality) or switch and fuse. It shall be possible to replace fuses easily.
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SPECIFICATION FOR STATION PLC
6
INSPECTION AND TESTING
6.1
General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER/EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing need to be carried out in accordance with approved Test procedures. Certificates shall be recorded satisfactory after the completion of all tests and signed by VENDOR’s quality representative. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. All equipment and components of the equipment shall be subject to inspection and testing both during and upon completion of manufacture and on site. The manufacturer shall include with his response full details of all type tests carried out on boards and modules and tests normally carried out in their works including to what standards these are carried out. These tests shall preferably be in accordance with International or National Standards. The VENDOR shall be responsible for the proper configuration and operation of PLC communication interface to the all third-party systems. The testing of this interface will be established as mentioned in clause 5.3 of this specification
6.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
6.3
Inspection & Performance Testing The system equipment shall be subjected to routine tests at the manufacturer's works in accordance with IEC 61131. Any special tests, if required, should also be carried out as specified in the project document. The manufacturer shall be responsible for all inspection and testing of equipment prior to delivery. No equipment shall be delivered until all applicable tests have been completed and all defects rectified and re-tested successfully and a release order being issued by the OWNER. Documentary evidence of the test report shall be available for EPCM review upon request. The certificate of inspection and shop test shall not be accepted until all items on the inspection and test schedule are completed and signed by the manufacturer's QA/QC personnel and EPCM has witnessed tests according to their requirements.
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SPECIFICATION FOR STATION PLC
The OWNER reserves the right to inspect any part or the whole of the works during or on completion of manufacture. Every facility shall be provided by the VENDOR to enable the OWNER or his nominated representative to carry out the necessary inspection of the plant. The waiving of inspection shall not dissolve the right of the OWNER/EPCM to reject the complete system if it is subsequently found that it does not comply with the specification.
6.4
Testing
6.4.1
Factory Acceptance Test (FAT) The VENDOR shall prepare a detailed system test schedule and submit to the OWNER for approval 30 days prior to the scheduled test. The testing shall include as a minimum: Verifying the correct inventory of hardware, software and documentation. Exercising and testing the computer, peripherals, communication equipment. Demonstrating correct operation of all PLC system functions including HMI, applications etc. Control operation of each control output shall be demonstrated with proper lights or other indications to confirm the operation for all control points. • Create and handle typical error and device failure conditions including data link failure, communication failure, telemetry failure, modem failure etc. • Demonstrate the correct operation of the PLC communication and networking plan including alternate routing of traffic between networks and alternative path links, protection of the PLC network by the firewall, address allocation strategies etc. • Demonstration of power fail-restart. After the successful completion of all the above tests, a 72-hour continuous run of the PLC system shall be performed without loss of any function, without any hardware or software/firmware failure, during which time actual operation is simulated and all functions are exercised to determine possible weaknesses. The time may also be used for unstructured testing by the OWNER/EPCM. • • • •
Faulty and/or incorrect operation of major functions (major discrepancies) may, at the discretion of OWNER/EPCM, be cause for the dispersion or restarting of the entire test, pending the correction of the problem. Minor discrepancies noted shall be corrected and retested. The OWNER reserves the right to request additional retesting of modules that it suspects may be impacted by corrections. The re-run of the 36-hour continuous test shall be mandatory after any major or minor corrections to the PLC system. The VENDOR shall demonstrate at the VENDOR's premises, to the satisfaction of the OWNER, that the complete fully assembled system performs in the manner specified herein. The VENDOR shall prepare a set of test procedures which will be used for testing the PLC system. Each inspection or test procedure/record shall be laid out clearly and include the following details: • • •
• • •
The inspection or test name A Purpose section explaining the reason for the inspection or test. A procedure section explaining step-by-step the procedures to be followed and the responses/ values to be expected at each step. Where a range of values can be obtained the range is to be identified. A space for recording the name of the test. A space indicating inspection or test, software or failure. A space for the signature of the OWNER’s representative.
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SPECIFICATION FOR STATION PLC
• A space for any comments. The VENDOR shall provide input simulation and output monitoring equipment, together with any other necessary test equipment to permit all plant input/output signals to be simulated/monitored simultaneously and the system functional requirements to be readily verified (with no modification to the software). The VENDOR shall provide office facilities for the OWNER & EPCM during the FAT. Upon completion of the tests and before dispatch of the equipment from the works, the VENDOR shall forward certify test sheets to the OWNER/EPCM for approval. The OWNER may be present at all tests. The VENDOR shall give 15 days notice in writing, before such tests are carried out. For all testing in the VENDOR's premises (including configuration testing) the VENDOR shall provide: • • • 6.4.2
all power supplies for the duration of testing all test equipment and interconnections all labour required for testing
Pre-FAT & IFAT Pre-Factory acceptance test (Pre- FAT) & Integrated Factory acceptance test (IFAT) shall be considered in the cost and VENDOR to provide the procedure for approval before commencing the actual test. For other third-party systems, as listed in clause no. 5.3 of this specification, IFAT shall be done at site during SAT. The integration of mainline pump VTM system with station PLC shall be done at site during SAT.
6.4.3
Commissioning The commissioning of the overall system shall be done by the VENDOR. The commissioning activities shall include: Check all the field I/O connections at the interface points. Verify third party systems are communicating correctly with the station PLC. Check every I/O point from the field interface through to the station PLC display (loop checking); activate each set point and control to ensure the correct actions, alarms and trend values occur. • Verify all database points and displays developed. • Verify the communication from workstations with station PLC & check if all the process parameters & commands are updated in real time. VENDOR shall co-ordinate with field contractor for smooth and proper loop checking & commissioning of the plant. Site Acceptance Test (SAT) A Site Acceptance Test (SAT) of PLC system functions similar to that for the FAT shall be performed. The VENDOR shall be responsible for writing the FAT and SAT test procedure manual, with suitable provision for sign-off of each section and/or comments on retesting and submitting same to the OWNER for approval prior to commencement of testing. • • •
6.4.4
Site Acceptance tests shall comprise an operations test, during which no failure shall occur, followed by a long-term performance test. The dates for these tests will be determined by the OWNER and will be conducted with the PLC system on-line and connected to the actual field devices. Operations Test 15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
The Operations Test shall cover the entire PLC system (including hardware and software) and shall be carried out over a period of 3 days during which time there shall not be a single component or program failure. During this period the system performance tests shall be conducted. Performance Test On successful completion of the Operations Test, the long-term Performance Test shall commence and shall continue for a period of 90 days. The PLC system shall be deemed to have the software performance test if all the following conditions have been met during the test: There is no unexplained software or component failure. There is no unexplained system shutdown or failures that occur more than once in a given item of equipment. • There are no known uncorrected hardware or software problems or deficiencies. All tests shall be carried out to the satisfaction of the OWNER and all system failures shall be fully documented showing the cause and corrective action taken. All test results shall be provided to the OWNER for review. • •
During the course of the performance test, the VENDOR shall have available qualified personnel ready to correct any malfunction or carry out any modification necessary to either the hardware equipment or software programs. Each time a fault occurs, the VENDOR’s representative shall remain on site until the trouble is corrected and proper operation of the system has been verified by the OWNER. Following successful completion of the SAT, a Certification of Acceptance shall be issued by the OWNER. 6.4.5
Re-testing & Repairs The OWNER may require work to be re-tested. All costs of such re-tests and repairs that may be directed by the OWNER shall be at the cost of the VENDOR provided that the test results demonstrate that the work under contract is not in accordance with this Specification.
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SPECIFICATION FOR STATION PLC
7
IDENTIFICATION AND FINISHING Identification Marks All the equipments/panels shall be identified by the EPCM’s numbering system, type, manufacturer’s model and serial number using low stress stamps. Tag plates shall be of traffolyte material with white background & black letters engraved. These numbers shall appear on all drawings and correspondence and shall be stamped on the manufacture’s standard nameplate. The same numbers shall be stencilled on all packing cases. Labels Each equipment shall have a permanently attached nameplate or label. Both the label and the method of attachment shall be reviewed and agreed by EPCM. Labels shall be of a non-corrodible material and shall be fixed by stainless steel, brass or cadmium plated screws. Adhesive is not acceptable. The following data should be identified on the label in English language: • Model or type number • Make and type • Serial number • IP rating • VENDOR's name Within the terminal compartment, all terminals shall be clearly identified. Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted. Full technical data of the proposed paint manufacturer’s products shall be provided by the VENDOR for EPCM review.
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SPECIFICATION FOR STATION PLC
8
TRAINING REQUIREMENTS General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to PLC system installation and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. Programming & Configuration System programming and configuration training shall be provided for OWNER personnel. Training shall be provided at the VENDOR's premises prior to dispatch of equipment to site and shall include: • • • • •
System software installation, version upgrade and configuration - Logic configuration Database design Graphics and display configuration Reporting Applications programming
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SPECIFICATION FOR STATION PLC
9
AFTER SALES SUPPORT After sales support for both hardware & software shall be provided as stated below: • •
Software upgrades support for 15 years from date of completion of the SAT. Hardware support for all supplied hardware for a period of 7 years from date of declaring the same as obsolete.
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SPECIFICATION FOR STATION PLC
10
HANDLING AND TRANSPORTATION The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the project specification. VENDOR shall take the full responsibility of the operation of PLC system after installation & commissioning at site. In addition, the following minimum points shall be noted: Wherever necessary, broad non-metallic slings shall be used to load and unload the panels. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing PLC panels & accessories subject to moisture damage. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with easily removable rust preventive coating applied by the VENDOR, but not until inspection, if required, has been completed. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. • VENDOR shall dismantle all the modules of PLC system after the successful completion of FAT & pack them in their original packing boxes during transportation & storage to site. It is VENDOR’s responsibility to re-install all the modules in respective cabinets at site. VENDOR shall submit details or the proposed packing and transportation methods for OWNER / EPCM review and approval. •
VENDOR shall supply packing list along with the shipment.
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SPECIFICATION FOR STATION PLC
11
SYSTEM REGISTRATION AND WARRANTY Registration and licenses of operating systems, man machine interfaces, programme development tools, utility software etc. shall be in the name of OWNER. It shall be ensured that the OWNER’s Operations Group is fully aware of any updates or upgrades of the equipment/software and warranty claims could be dealt with directly and not through a third party.
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SPECIFICATION FOR STATION PLC
12
DOCUMENTATION Documentation requirements are listed in VDRL of requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows:• Inspection & Test Plan • System Architecture Diagram • Functional Design Specification • Detailed Design Specification • Installation, operation and maintenance instructions • Test certificates and reports • Spares • Material certificates • Production Schedule • As-built drawings • Logic diagrams • Loop diagrams • Tag Assignment • FAT & SAT Procedure • Devices setting schedules • Cabinet internal layouts • Serial Interface Mapping (Modbus) List • Interconnection wiring diagrams • Utility software • Programme development tools • Backups of all software etc. Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets and submit to the EPCM for approval.
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SPECIFICATION FOR STATION PLC
13
SPARE PARTS AND TOOLS Recommended Spares VENDOR shall supply start-up and commissioning spares as required, to avoid using the operational spares. All spares shall be clearly marked. All spares shall be adequately packed for storage and shipped with the system. Commissioning Spares and 2 years Operational Spares are recommended spares & shall be in accordance with project design basis. VENDOR cannot take back left out commissioning spares. All system components should be segregated as far as possible and shall be clearly identified and easily removable for servicing. Mandatory Spares For each station, VENDOR shall supply 10% PLC modules as mandatory spares and / or minimum one module of each type, for all types of cards / modules used in the system including I/O module, processor module, memory module, rack power supply modules, communication module, managed ethernet switches, gateways, etc. and accessories like galvanic isolator, relays, media convertors, surge protectors, power supply units, diode o ring units etc., VENDOR shall not include hardware like hard disk, disk drives, TFT visual display unit etc. These spares shall be provided as part of base quote and shall be supplied as loose items. Engineering Spares 20% spare for I/O modules, intrinsic safety barrier, isolator, TB, relays, etc. as installed Engineering spares as part of base quote. 20% spare space for future I/O module, space in cabinets, marshalling cabinets, control panel, RIO cabinet, space for intrinsic safety barrier, isolator, TB, relays, PBs, selector switches, etc., space for future cables for internal wiring. These spares shall be provided as part of base quote.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR FIELD INSTRUMENTS
EPCM SERVICES FOR BINA-PANKI PIPELINE PROJECT
Specification for Field Instruments
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0008 06 Aug 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0008 Rev : 0
Page 1 of 42
SPECIFICATION FOR FIELD INSTRUMENTS
SYNOPSIS This document presents the General Specification for Field Instruments of the Bina Panki Pipeline Project. The specification is used to detail the design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted.
BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued For Customer Review
ORIG
POLG
For
Issued For Use TIRA
15984-BP-10-IC-SPC-0008 Rev : 0
WORLEYPARSONS APPROVAL
DATE
CUSTOMER APPROVAL
DATE
24 June 2019 TIRA
0
REVIEW
POLG
NAIU/KAVK
f
06 Aug 2019
NAIU / KAVK
Page 2 of 42
SPECIFICATION FOR FIELD INSTRUMENTS
CONTENTS 1.
INTRODUCTION ......................................................................................................................................... 6 1.1
2.
3.
4.
Scope of Document ........................................................................................................................ 6
APPLICABLE CODES, STANDARDS, ABBREVIATIONS & DEFINITIONS ......................................................... 7 2.1
General ........................................................................................................................................... 7
2.2
International Codes and Standards ................................................................................................ 7
2.3
Project Document Reference........................................................................................................ 10
2.4
Abbreviations ................................................................................................................................ 11
2.5
Conflicts, Deviations and Amendments ........................................................................................ 13
2.6
Definitions..................................................................................................................................... 14
GENERAL DESIGN CRITERIA ..................................................................................................................... 15 3.1
Units of Measurements ................................................................................................................ 15
3.2
Quality Assurance ......................................................................................................................... 15
3.3
Reliability and Maintenance ......................................................................................................... 16
3.4
Special Tools ................................................................................................................................. 16
3.5
Nameplates ................................................................................................................................... 16
3.6
Packaged Equipment .................................................................................................................... 16
3.7
Design Life..................................................................................................................................... 17
3.8
Surge and Transient Protection .................................................................................................... 17
TECHNICAL DESIGN DOCUMENTS ........................................................................................................... 18 4.1
Piping and Instrumentation Drawing (P&ID) ................................................................................ 18
4.2
Instrument Data Sheets ................................................................................................................ 18
4.3
Calculations ................................................................................................................................... 18
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SPECIFICATION FOR FIELD INSTRUMENTS 5.
6.
7.
DESIGN AND CONSTRUCTION ................................................................................................................. 19 5.1
Hazardous Area Requirements ..................................................................................................... 19
5.2
Ingress Protection ......................................................................................................................... 20
5.3
Electromagnetic Compatibility ..................................................................................................... 20
5.4
Utilities .......................................................................................................................................... 20
5.5
Process and Electrical Connections .............................................................................................. 20
5.6
Materials ....................................................................................................................................... 22
GENERAL REQUIREMENTS FOR INSTRUMENTS ....................................................................................... 24 6.1
Transmitters .................................................................................................................................. 24
6.2
Electrical Certification ................................................................................................................... 25
6.3
Flow Measurement ....................................................................................................................... 25
6.4
Level Measurement ...................................................................................................................... 25
6.5
Pressure Measurement ................................................................................................................ 27
6.6
Temperature Measurement ......................................................................................................... 28
6.7
Pressure Safety Valves/ Thermal Relief Valves ............................................................................. 29
6.8
Surge Relief Valves ........................................................................................................................ 30
6.9
Pig Signaller ................................................................................................................................... 30
6.10
Hand held Universal Field Configurators / Communicators ......................................................... 30
6.11
Interface Detector ........................................................................................................................ 31
6.12
Conductivity Analyser ................................................................................................................... 31
6.13
Instrument Manifolds ................................................................................................................... 35
INSPECTION AND TESTING ...................................................................................................................... 36 7.1
General ......................................................................................................................................... 36
7.2
Inspection and Test Plan (ITP)....................................................................................................... 36
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SPECIFICATION FOR FIELD INSTRUMENTS
8.
7.3
Inspection ..................................................................................................................................... 36
7.4
Testing .......................................................................................................................................... 37
IDENTIFICATION AND FINISHING ............................................................................................................. 39 8.1
9.
Painting and Coatings ................................................................................................................... 39
HANDLING AND TRANSPORT ................................................................................................................... 40
10. DOCUMENTATION ................................................................................................................................... 41 11. SPARE PARTS AND TOOLS........................................................................................................................ 42
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
1.
INTRODUCTION
1.1
Scope of Document The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
2.
APPLICABLE CODES, DEFINITIONS
2.1
General
STANDARDS,
ABBREVIATIONS
&
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes with amendments if any, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • British Standard Institution (BS) • International Electrotechnical Commission (IEC) • The Institute of Petroleum (IP) • Institute of Electrical Engineers (IEE) • IP Codes of Practice • American Petroleum Institute (API) • Instrument Society of America (ISA) • Indian Standard • OISD: Oil Industry Safety Directorate • PMPA: Petroleum & Mineral Pipelines Act, 1962 • Railways / Forest / NH / Other Pipelines- Terms and conditions applicable • Petroleum Act 1934 & Rules 2002 • MOE&F- Ministry of Environment & Forest guidelines • PNGRB Guidelines : Chief Controller of Explosives • MBLAL Committee
2.2
Int ernat ional Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
American Petroleum Institute (API) API RP 500
15984-BP-10-IC-SPC-0008 Rev : 0
Recommended Practice for Classification of Locations for Electrical Installations at Petroleum facilities as class1, DIV 1&2
Page 7 of 42
SPECIFICATION FOR FIELD INSTRUMENTS API STD 520
Sizing, Selection, and Installation of the Pressure – Relieving Devices in Refineries, Part-I, Part-II – Installation
API STD 521
Recommended Practices for Pressure Relieving and De-pressured Systems
API STD 526
Flanged Steel Pressure Relief Valves
API STD 527
Seat tightness of Pressure Relief Valves
API RP 551
Process Measurement
API MPMS
Manual of Petroleum Measurement Standards
British Petroleum Standards BP RP 30-1
Instrumentation & Control – Design & Practice
BP RP 30-2
Selection and Use of Measurement Instrumentation
British Standard BS EN 60079-11
Electrical Apparatus for Potentially Explosive Atmosphere Intrinsic Safety ‘i ’.
BS EN 10204
Metallic Products – Types of Inspection Documents Type 3
American National Standards Institute / American Society of Mechanical Engineers ANSI B 1.20.1
Pipe Threads, General Purpose (inch)
ANSI B 16.11
Forged fittings, Socket welding and Threaded.
ASME B 16.5
Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24
ASME B 16.10
Face to Face and End to End Dimensions of Valve
ASME PTC 19.3
ASME Performance Test Codes - Supplement on Instruments and Apparatus, Part 3 Temperature Measurement
ASME Sec. VIII
Rules for Construction of Pressure Vessele
American Society of Testing and Materials ASTM A269/A269M
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Standard Specification for Seamless or Welded Austenitic StainlessSteel Tubing for General Service Page 8 of 42
SPECIFICATION FOR FIELD INSTRUMENTS ASTM D2863
Standard Test Methods for Measuring the Minimum Oxygen Concentration to Support Candle Light Combustion of Plastics (Oxygen Index)
ASTM D2624
Standard Test Methods for Electrical Conductivity of Aviation and Distillate Fuels
International Electro-technical Commission IEC-60529
Degrees of Protection Provided by Enclosures (IP code).
IEC-60079-15
Explosive Atmospheres- Equipment Protection by Type of Protection ‘n’
IEC-60079-7
Explosive Atmospheres- Equipment Protection by Increased Safety ‘e’.
IEC-60068.2-13
Basic Environmental Testing Procedure – Tests M: Low Air Pressure
Be En 62305-3
Protection Against Lightning
IEC-60079-11
Explosive Atmospheres – Equipment Protection by Intrinsic Safety ‘i’
IEC 61000
Electromagnetic compatibility (EMC)
IEC 60584 Part 1 & 3
Thermocouples. Part 1: EMF Specifications & Tolerances. Part 3: Extension & Compensation Cables –Tolerance & Identification System
IEC 60751
Industrial Platinum Resistance Thermometers & Platinum Temperature Sensors
The Instrumentation, Systems and Automation Society ISA -5.1
Instrumentation Symbols and Identification
ISA -5.2
Binary Logic Diagrams for Process Operations
ISA -5.3
Graphic Symbols for Distributed Control / Shared Display Instrumentation, Logic and Computer Systems
ISA -5.4
Instrument Loop Diagrams
ISA -5.5
Graphic Symbols for Process Displays
ISA RP-12.06.01
Recommended Practice for Wiring Methods for Hazardous (Classified) Locations Instrumentation Part1: Intrinsic Safety
ISA-75.01.01
Industrial – Process Control Valves –Part 2-1: Flow capacity – Sizing Equations for Fluid Flow Under Installed Conditions
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SPECIFICATION FOR FIELD INSTRUMENTS International Organisation of Standardisation ISO 5167 Part 1,2,3,4 & 5
Measurement of Fluid Flow by Means of Pressure Differential Devices Inserted in Circular Cross Section Conduit Running Full
National Association of Corrosion Engineers NACE MR-01-75/ ISO 15156 Petroleum, Petrochemical and Natural Gas Industries – Material for Use In H2S Containing Environment in Oil & Gas Production Oil Industry Safety Directorate OISD 117
Fire Protection Facilities for Petroleum Depots, Terminals, Pipeline Installation & Lube Oil Installation
OISD 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon Pipelines
OISD 149
Design Aspects for Safety in Electrical Systems
OISD 244
Storage and Handling of Petroleum Products at Depots and Terminals.
OISD 118
Layouts for Oil and Gas Installations.
W&M Weight & Measure – Local Govt. Dept. W & M Regulations
Custody Transfer Instruments shall be Verified and Approved by National Weights and Measurement as Applicable. Type Approval for Central W & M and Stamping by Local W & M.
NMI/PTB/OIML
Type approval for Custody transfer instruments International Legal Metrology.
PESO/CCOE & CIMFR
2.3
PESO Certifications
Petroleum and Explosives Safety Organisation (PESO)
CIMFR Certifications
Central Institute of Mining and Fuel Research
Project Document Reference 15984-BP-10-IC-BOD-0001 Instrument Design Basis 15984-BP-10-PE-SPC-0001
Piping Material Specification
15984-BP-10-PE-SPC-0005
Specification for External Painting and Protective Coating
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SPECIFICATION FOR FIELD INSTRUMENTS 2.4
Abbreviat ions API
American Petroleum Institute
ANSI
American National Standard Institute
ASME
American Society of Mechanical Engineers
ASTM
American society of Testing & Materials
AI
Analogue Input
AO
Analogue Output
APPS
Application Server
ATEX
Equipment intended for use in Potentially Explosive Atmospheres
BoD
Basis of Design
BPCL
Bharat Petroleum Corporation Limited
BPPL
Bina Panki Pipeline Project
BW
Butt Weld
BASEEFA
British Approval Service for Electrical Equipment for Flammable Atmosphere
CENELEC
European Committee for Electro-technical Standardization
DFR
Detailed Feasibility Report
DS
Despatch Station
DI
Digital Input
DO
Digital Output
ESD
Emergency Shut Down
EMC
Electromagnetic compatibility
Ex’d’
Explosion Proof Protection
Ex’i’
Intrinsic Safe Protection
FAT
Factory Acceptance Test
FRP
Fiber Reinforced Plastic
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SPECIFICATION FOR FIELD INSTRUMENTS FSD
Full Scale Deflection
FCV
Flow Control Valve
FGS
Fire & Gas System
HMI
Human Machine Interface
HART
Highway Addressable Remote Transducers
HVAC
Heating, Ventilation and Air Conditioning
ID
Inside Diameter
IEC
International Electrotechnical Commission
IEEE
Institute of Electrical and Electronic Engineers
IJ
Insulating Joint
ISA
International Society of Automation
ISO
International Organization of Standardization
I/O
Input / Output
IP
Ingress Protection
IPS
Intermediate Pumping Station
IS
Intrinsically Safe
LCD
Liquid Crystal Display
MOV
Motor Operated Valve
MOC
Material of Construction
MMTPA
Million Metric Tonnes Per Annum
NDE
Non Destructive Examination
NDT
Non Destructive Test
OD
Pipe Outer Diameter
OID
Optical Interface Detector
OISD
Oil Industry Safety Directorate
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SPECIFICATION FOR FIELD INSTRUMENTS
2.5
PCV
Pressure Control Valve
PSV
Pressure Safety Valve
PB
Push Button
PFD
Process Flow Diagram
RS
Receipt Station
RF
Raised Face
RTD
Resistance Temperature Detector
SV
Sectionalizing Valve
SCADA
Supervisory Control and Data Acquisition
SAT
Site Acceptance Test
SCS
Sample Conditioning System
SS
Stainless Steel
SW
Socket Weld
TPA
Tonne Per Annum
TSV/TRV
Thermal Safety/Relief Valve
TB
Terminal Block
UPS
Uninterrupted Power Supply
UV
Ultra Violet
Conflict s, Deviations and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: •
Statutory Regulations
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SPECIFICATION FOR FIELD INSTRUMENTS
2.6
•
This Specification / Data Sheet(s)
•
Project Specifications
•
Referenced Codes and Standards
Definitions OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0008 Rev : 0
The party that initiates the projects and ultimately pays for its design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
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SPECIFICATION FOR FIELD INSTRUMENTS
3.
GENERAL DESIGN CRITERIA
3.1
Units of Measurements
3.2
Parameter
Unit
Area
m²
Density
kg/m³
Dimension
mm or m
Length
Km
Liquid Flow
MMTPA
Mass Flowrate
kg/hr
Volumetric Flow
m³/hr
Noise
dB(A)
Pipe Diameter
mm
Power
kW
Pressure (absolute)
kg/cm2a
Pressure (gauge)
kg/cm2g
Temperature
°C
Time
hr,s
Velocity
m/s
Viscosity
cP
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent.
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SPECIFICATION FOR FIELD INSTRUMENTS The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.3
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of Instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.4
Special Tools The SUPPLIER / VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.5
Nameplates All instruments, junction boxes, cabinets, panels and auxiliary equipment should be provided with a manufacturer’s engraved corrosion resistant nameplate, permanently attached with stainless steel screws or rivets. In addition, instruments shall be provided with stainless steel tag number plates and junction boxes shall be provided with traffolyte service labels.
3.6
Packag ed Equipment
3.6.1
General In order to obtain commonality of instrument types, only instruments manufactured by approved SUPPLIER / VENDOR shall be adopted for packages. All instruments shall be supplied, installed and cabled to skid edged junction boxes by the package SUPPLIER/VENDOR. Separate junction boxes and cables shall be used for: • IS circuits • Non-IS circuits • FGS circuits • Power circuits • MMS system (Vibration & RTD signals) • Communication signals
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SPECIFICATION FOR FIELD INSTRUMENTS 3.7
Desig n Life The design life of field instrumentation shall be 5 years minimum. The design life of control system shall be 20 years minimum. The control system shall also meet the following criteria • Maintenance and support of the system will be readily available for the specified period. • The entire system, including all sub-components, shall facilitate upgrade and are selected from recognised manufacturers with a proven track record of system maintenance and essential upgrades.
3.8
Surg e and Trans ient Protection Surge/Transient protection to be provided for all electronic Instruments at field end & at system end. Surge transient protection shall also be considered for power supply in case of 4-wire instruments, control valves & MOVs etc.
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SPECIFICATION FOR FIELD INSTRUMENTS
4.
TECHNICAL DESIGN DOCUMENTS
4.1
Piping and Inst rumentation Drawing (P&ID) The instrumentation symbology and presentation on the P&ID’s shall be in accordance with ISA 5.1. The numbering system shall follow the project standard. A strategy of numbering, however, shall be developed and approved by the OWNER. Instruments supplied by mechanical package equipment SUPPLIER / VENDOR shall bear tag numbers provided by the EPCM CONSULTANT and will be part of the Instrument Index prepared by the VENDOR.
4.2
Inst rument Data Sheets Instrument Data sheets shall be provided for all instrument types. Data sheets shall be subdivided for each process parameter i.e. Flow, Level, Pressure, Temperature, Control valves, On-Off valves, Relief valves, Analysers, OID meter and Miscellaneous, etc. Instrument data sheets shall completely identify the instrument by type and model number and shall indicate operating data such as range, capacity, action and set-point as minimum and material of construction. The package SUPPLIER / VENDOR shall supply data sheets for package equipment.
4.3
Calculations Calculations shall include, but not be limited to, the sizing of Orifice plates, Control valves, Thermowells, Relief valves etc. All calculations shall be performed in accordance with the latest international standards and codes. Control valve calculations shall be completed to the selected supplier’s formulae, including noise calculations. Noise level shall not exceed 85 dBA measured from 1 m from the centre of the valve. Where excessive noise occurs, i.e. greater than 85 dBA, a suitable low noise valve shall be provided as the primary method of noise reduction. If this fails to meet the noise criteria, then noise attenuation shall be utilized. Source treatment of the noise is preferred over path treatment. The noise emitted by a single relief valve at maximum operation shall not exceed 105 dBA. The VENDOR shall state the predicted noise spectrum on the data sheets submitted for approval to the Consultant. In case of sound level exceeding the limit, the schedule of the downstream pipe shall be increased, or suitable acoustic insulation shall be installed on downstream pipe.
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SPECIFICATION FOR FIELD INSTRUMENTS
5.
DESIGN AND CONSTRUCTION
5.1
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components shall be preferably certified as Ex’i’. If Ex’i’ is not available Ex’d’ can be proposed. It shall be suitable for Zone-1 Gr. IIA/IIB, T3 area. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area. Explosion Intrinsically Increased Others Instrument proof 2-wire Transmitters
safe
Safety
√
4-wire Transmitters
√
Solenoid Valves
√
Proximity Switches
√
√
Fire detectors & devices
√
Junction Boxes
√
Compression Glands
√
General purpose in safe area (Inside Building)
√
√
Dual Certified (both Ex’d’ & Ex’e’)
All field instruments & junction boxes shall be weather proof to IP 65 minimum. All intrinsically safe analogue input / output, digital inputs from the field (hazardous area) shall be provided with Galvanic Isolators / Barriers in control panel. Multi-channel Galvanic Isolator / Barriers shall not be used. 15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS 5.2
Ing ress Protection All field mounted equipment, junction boxes, etc. including entries and blanking plugs shall have an environmental protection rating of IP 65 minimum. Indoor located equipment shall be certified to IP 42 minimum.
5.3
Electromag netic Compat ibility All electrical equipment shall comply with Electromagnetic Compatibility requirement specified in IEC 61000.
5.4
Utilities The system shall normally operate on uninterrupted power supply unless otherwise specified. The following electric utility supplies will be made available for field instruments At Bina Despatch & Panki Receipt station: • 240 VAC, 50 Hz single phase + Neutral, 3 wire UPS power supply for 4-wire instruments, control valves, critical MOVs etc. • 415 VAC, 50 Hz, 3 phase + Neutral, 4 wire power supply shall be considered for all Motor Operated valves which are not critical. • Power supply to IS field instrumentation shall be 24 VDC through isolators & fused terminals mounted in Marshalling Cabinets (of respective packages) derived from UPS power supply, 240 VAC, 50 Hz, single phase thru redundant power supply units. At SV stations and Intermediate Pigging (IP) station: • 48 VDC power supply for 4-wire instruments, sectionalizing valves, MOVs etc. All field transmitters shall be 24 VDC loop powered through Galvanic Isolator/ Barrier. Internal arrangement shall arrange to convert the power supply from 240 VAC to 24 VDC. Any other control supply shall be derived from 240 VAC (supplied by contractor) by the VENDOR in their panel. All instruments & systems shall be immune to electromagnetic interference as per IEC 61000.
5.5
Process and Electrical Connections
5.5.1
Process Installations All the process connections for Pressure Transmitters, Gauges shall be of ¾” welded valve with double isolation. All process impulse lines shall be of ¾” mild steel pipe for pressure, differential pressure transmitters, pressure gauges etc. Sensing lines shall be kept as short as possible.
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SPECIFICATION FOR FIELD INSTRUMENTS Where instruments require stainless steel flanges to be fitted, the ratings shall follow the project piping specification. Transmitters shall be provided with 2 valve, 3 valve or 5 valve manifold. Whereas pressure gauges shall be supplied with 2 valve manifolds. The manifold material shall be standardized on type AISI 316 stainless steel as a minimum. Refer Table below for Process Connection size/type on Instrument side: For vessel mounted instruments minimum flange rating shall be 300#.
Instrument Type
On Vessel Nozzle Size
On Piping Isolation Valve
Nozzle Size
Instrument Side Isolation Valve
Pressure Instruments
2”
2”
¾”
¾”
Flanged
Flanged
Welded
Welded
Temperature Instruments
2”
NA
2” Flanged
NA
Pressure Safety Valve
(**)
(**)
(**)
(**)
Flanged
Flanged
Flanged
Flanged
Level
2”
2”
-
-
Instruments
Flanged
Flanged
½” NPT(M) for Gauges, ½” NPT(F) for Transmitters. 2” Flanged
Flanged
½” NPT(F) for Transmitter. (Vent/Drain Connection - 1/2” NPT)
(DP Type)
Level
2”
2”
Instruments
Flanged
Flanged
(Magnetostrictive Type)
15984-BP-10-IC-SPC-0008 Rev : 0
-
-
2” Flanged, Min.
300#
(Vent/Drain Connection - 1/2” NPT)
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SPECIFICATION FOR FIELD INSTRUMENTS Magnetic Level Gauge
2”
2”
Flanged
Flanged
Level
4” (*)
4” (*)
Instruments
Flanged
Flanged
Level
2”
2”
Instruments
Flanged
Flanged
-
-
-
-
2” Flanged, Min.
300#
(Vent/Drain Connection-1/2” NPT) 4” Flanged, 300# Min.
-
-
-
-
2” Flanged, Min.
2”
2”
2” Flanged
Flanged
Flanged
(NCR Type Radar) 300#
(GWR Type Radar) Miscellaneous
Instruments (Conductivit y analyser, OID etc.) Thermal Safety Valve
3/4” X 1” Flanged (*)
(*) – Flange size to be confirmed later (**) – PSV size to be confirmed after valve sizing 5.5.2
Electrical Connections All instruments shall be supplied along with minimum 2 nos. of ½” NPT(F) cable entries. Spare cable entries shall be duly plugged with Nickel plated brass dual certified Ex’e’ / Ex’d’ plugs. Refer instrument datasheet for the actual required number of cable entries & sizes.
5.6
Materials In general, material of construction for the enclosure for transmitters shall be Die Cast Aluminium. Stainless steel enclosures shall be provided for local gauges. All wetted part material for the instruments and impulse tubing / instrument fittings shall be as a minimum SS316.
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SPECIFICATION FOR FIELD INSTRUMENTS Material shall be prepared and finished by an approved plating or paint finish as per painting specifications. In all cases, material and paint shall be proven to be suitable for the environment. The materials for in-line instruments shall be selected in accordance with the project piping specification. Due consideration shall be given to dissimilar materials and corrosion by galvanic effects. Where dissimilar materials are unavoidable, the contact between the two materials should be insulated to prevent accelerated corrosion. In general, the wetted parts of all the instruments shall be provided with material test certificate as per BS EN 10204 3.1. Piping Material Specifications shall be refered for the material test certificate and NDE test requirements in case of all inline instruments.
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SPECIFICATION FOR FIELD INSTRUMENTS
6.
GENERAL REQUIREMENTS FOR INSTRUMENTS Separate transmitters shall be provided for (a) process control / monitoring and (b) shutdown functions, with each having separate process line tapping points and isolation valves. All electronic transmitters shall be fitted with an integral local indicator, with a read-out in engineering units. All local gauge ranges shall be selected such that the normal operating point is between 50% and 75% of the scale range taking into account the specified minimum & maximum values. For transmitters ranges shall be selected to cover low & high alarm points. All instruments shall be designed & constructed suitable for minimum classification in accordance with international standards and all the instruments shall be certified for use in the applicable hazardous area by PESO. All field equipment shall have a minimum Ingress Protection rating of IP 65 and equipment mounted in control/equipment rooms and buildings which are classified as “safe areas” shall have as a minimum an Ingress protection rating of IP 42. All field instrumentation and valves shall be installed in such a way that they are readily accessible from grade or permanent platforms which shall be 1.2 meters in height without obstructing the operation. Good access for operation and maintenance shall be provided for all valves and instruments. Transmitters shall be provided with body material of epoxy coated die cast aluminium. All instruments shall feature low power consumption and short stabilization time when they are powered on. Low maintenance requirements, High Mean Time between Failure (MTBF) and Low Mean Time To Repair (MTTR) shall be considered in selection of instruments. All the electronic Instruments shall conform to the Electromagnetic Compatibility (EMC) requirements of IEC 61000.
6.1
Transmitters All electronic transmitters shall be 2 wire, 24 VDC loop powered, “SMART” type with HART protocol with 4-20 mA output. This allows efficient preventative maintenance with the use of a HART communicator. The maintenance shall be able to investigate parameters such as range, calibration, temperature, pressure, etc. All transmitters shall have local digital readouts in engineering units. Materials for all wetted parts shall be min. SS316 and the transmitters shall be able to withstand differential pressures equal to full line pressure without zero or calibration changes. Pressure & differential pressure Transmitters shall have an accuracy of ±0.075% and temperature transmitters shall have an accuracy of ±0.1% of calibrated span or better. All transmitters shall be complaint as per NAMUR NE 43 requirements.
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SPECIFICATION FOR FIELD INSTRUMENTS All the instruments installed on cathodically protected lines shall be installed with DC-Decouplers, insulated cable glands etc. to avoid any CP currents to get drained through earthing system.
6.2
Electrical Certificat ion With reference to clause no. 5.1 of this document all field mounted instruments shall be preferably certified as Ex’i’ or Ex’d’ & shall be suitable for installation in hazardous area Zone-1 Gr. IIA/IIB, T3 area.
6.3
Flow Meas urement
6.3.1
Orifice Plate The design, construction, installation and calibration of orifice plates / fittings shall comply to ISO 5167 / AGA report No.3, latest Edition. The units positively seal against both outer faces of the plate and against both sets of the orifice fitting to prevent leakage. Wherever possible, prefabricated metering runs shall be used for below 2” (50 mm) line size. The minimum size orifice flange shall be 50 mm (2") and the minimum flange rating shall be 300# ANSI. Standard orifice differential pressure ranges shall be adopted with the normal range being 2500 mmWC. Weep holes shall be provided in steam and gas flow installations where liquid entrainment is possible. Material shall be ANSI type 316 stainless steel as a minimum. Concentric, square edged orifice plates with flange taps shall be used. The bore calculations and the straight upstream / downstream length requirements shall be in accordance with the applicable code. Beta ratio shall be basically 0.2 and 0.7 for gas, vapour and steam and 0.2 to 0.75 for liquid. The minimum and maximum flow rates shall fall between 20% and 90% of the transmitter range.
6.4
Level Measurement
6.4.1
General For general services, externally mounted level devices are preferred since they permit access for calibration and maintenance. The use of internally mounted devices is therefore limited to services in which external devices cannot be used or in services where a possible shut-down for maintenance is acceptable. Each instrument shall be installed with dedicated process isolation, drain and vent valves. Connections and interconnecting piping should be installed so that no pockets or traps can occur. Where pockets are unavoidable, drain valves should be provided at low points. Instruments with external chambers shall be suitable for the equipment design pressure and temperature. The external chamber material for Radar type shall be, as minimum, carbon steel
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SPECIFICATION FOR FIELD INSTRUMENTS unless different material is required by process service. The minimum recommended size for drain valve is ½”. Standpipe installation can be used for any application when two or more instruments, including gauge glasses; the minimum standpipe diameter is 2”. Level transmitter shall be 2 wire, 24V DC loop powered, “SMART” type with HART protocol with 420 mA output, intrinsically safe, IP-65 Minimum, PESO certified & shall be suitable for installation in hazardous area. Local LCD of level transmitter shall have a capability of displaying the measurement values in both the engineering unit & % of level. Level measurement instruments employed will include magnetic gauges, differential pressure type, guided wave radar types and non-contact radar type. Level instrument shall be connected on standpipe or directly on the vessel. Magnetic gauges are the preferred type of level gauge. Magnetic level gauges are supplied with stainless steel chamber as standard. 6.4.2
Radar Level Transmitters Radar type Level transmitter shall have accuracy of ± 3 mm of upper range value. Consideration shall be taken of fluid properties, operating and external conditions and accuracy requirements while selecting a measurement type. Pressure / temperature rating of the Level instruments must be equal or greater than the design pressure / temperature rating of the vessel to which they are connected. GWR is the preferred liquid-liquid interface level measurement technology for both process and shutdown applications. Radar Level transmitters shall be HART based smart transmitters. The transmitter shall include an integral LCD indicator.
6.4.3
Level Gauges Level Gauges shall be of Magnetic-indicator type where magnetized flaps or balls with contrasting paint colour on each side roll over as the float magnet passes them. Magnetic level gauge shall be fully assembled at the factory including the float and indicator. Magnetic level gauge shall be designed in accordance with API STD 551, Process Measurement Instrumentation. Magnetic level gauge shall be weather proof to IP 65 minimum. Float Chamber: Material of float chamber shall as specified in the data sheet. The chamber shall be suitable for pressure/ temperature ratings as specified in the data sheets. Float Chambers shall have float stop springs. Springs lengths shall be adjusted to stop the float’s magnet assembly at zero and span. Float chamber size shall be 2” minimum on vessel or standpipe as shown in P&ID. Float chamber Dimension for fluid/fluid interface shall be specified by VENDOR.
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SPECIFICATION FOR FIELD INSTRUMENTS Float chambers shall be suitably sized for oil services and design shall be such that float does not get stuck in the chamber. Flanged ½“ vent and drain connection shall be provided with isolation valves and dummy plugs. Float: Floats shall be hermetically sealed and tested for the design conditions. Vented floats shall not be used. Floats shall be suitably designed for interface applications, if specified in the data sheet. Magnet assembly shall be placed in the float such that the indicated level coincides with the actual level. Indicator: Bi-colour indicator shall be a follower (shuttle) housed in a glass tube. The tube shall be held firmly to the float chamber in a SS316 protective channel. Tube shall be hermetically sealed to prevent condensation. Bi-Colour Indicator shall be equipped with a stainless steel calibrated scale marked in millimetre and 0 to 100 % linear.
6.5
Pressure Measurement Process connections for pressure instruments shall normally be 1/2" NPT. Static pressure sensing connections on horizontal lines are normally made at the top. Impulse connection between primary process taps and pressure instruments shall generally be ¾” MS Pipe. Local pressure and differential pressure indication shall be by means of pressure gauges and differential pressure gauges respectively. Pressure transmitter shall be electronic SMART type, two wire, 24 VDC loop powered with 4-20 mA output and integral digital output meter. Transmitters shall have HART protocol for digital communication. Material of construction for wetted parts shall be min. SS316. Pressure transmitters shall have minimum accuracy ± 0.075% of the calibrated span. Pressure transmitters shall be installed as close as practical to the primary taps. Transmitters shall be installed in accessible places. The transmitter shall be able to update output at the rate of 250 milliseconds. The transmitter shall have selectable damping feature over and above sensor response time. This shall be user selectable from 0 to 36 seconds, as a minimum. Pressure transmitter shall be with variable capacitance / piezo resistance type sensor. The transmitter shall be able to provide diagnostics as real time instrument status. Over range protection shall be provided for a maximum operating pressure plus 30% over range. Capillaries if used shall be in 316 stainless steel, fully armoured and run in supporting channel for protection. Such diaphragm seal connections shall be provided with bleed rings with vent and drain
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SPECIFICATION FOR FIELD INSTRUMENTS connections between the process isolation valve and the diaphragm connection for flushing and calibrating purpose. Pressure transmitters to be used in place of pressure switches. All pressure instruments shall be suitably mounted so as to minimize the length of impulse lines. For pressure transmitters, restrictor screws or “reduced vibration” type shall be used if installation is head mounted. Gauges shall be bourdon tube type as per STD EN 837. Pressure gauge accuracy shall be ± 1.0% of full range. Dial size shall be 150 mm with weather proof IP-65 casing of SS316 material and with a screwed bezel / bayonet bezel retaining ring. Blow out disc and solid front protection shall be provided and gauges shall be orientated such that they vent safely. Where pressure pulsations are present, then snubber / pulsation dampner and glycerine fill shall be applied to pressure gauges. Gauge windows shall be constructed from safety pattern / toughened (shatter proof) glass. Wetted part including bourdon tube, pointer material shall be type SS316. Over-range protection shall be 1.3 times the maximum scale range. Where a gauge is subject to a greater pressure than the 1.3 times the maximum scale range, a gauge protector / saver shall be used. Over range protection shall be suitable for 130% of range. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. Operating pressure range shall be 50 -75 % of the dial range. “Syphons or “Pig Tail” condensate Seals shall be provided in impulse lines for Steam services.
6.6
Temperat ure Measurement Temperature transmitters shall be electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol. Thermocouples (T/C’s) or Resistance Thermometer Detectors (RTDs) with local millivolt or resistance to current converters are the chosen method of temperature measurement and signal transmission for centralized control, multi-point indication and recording. Resistance Temperature Devices shall be used for temperatures measurement of up to 1380°F (750°C). RTD if used with transmitters shall be duplex, three-wire RTD elements with platinum is preferred but a 4-wire type may also be used to match the receiver manufacturers specification, 100 ohms at 32°F elements as per IEC 60751 Class A. RTD’s shall have 8 mm sheath OD & sheath shall be of SS316. All process temperature elements such as at the terminal, stations etc. shall be furnished with proper flanged thermowells. Thermowell shall as a minimum be machined SS316 drilled from solid bar stock. Thermowells shall be capable of withstanding the maximum design temperature and pressure of the system. The thermowell flange material shall be min. SS316 or superior based on service and shall withstand the associated pressure or temperature rating.
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SPECIFICATION FOR FIELD INSTRUMENTS Any pipe size less than 4” shall be blown to 4” to install thermowell. For 4" pipe and smaller, the insertion length shall be selected such that the tip of the temperature elements is located in approximately the centre of the pipe. For pipe sizes larger than 4" or for the vessels, the insertion length specified shall be such that the temperature elements are in the main flow of the pipe or vessel. Thermowells shall be checked for the possibility of wake frequency induced damage, based on ASME PTC 19.3 (latest edition) wake frequency calculations. Temperature transmitter shall have ultra- high accuracy, RTD : ± 0.02 % of span + Temperature transmitter: +/-0.1% of FSD and repeatability +/-0.1% of FSD. Accuracy of temperature transmitters that form part of leak detection system (LDS) shall be better than ±0.01 % of span. The transmitters shall be able to output at the rate of 500 m sec per input. Local temperature indication shall use bi-metallic type, weatherproof hermetically sealed, every angle adjustable, with 150 mm (6") diameter dial thermometers. The case and stem shall be in stainless steel. Capillary and armour shall be of SS316 and window material shall be shatter proof glass. Temperature gauge accuracy shall be + 1% of the span. Insertion lengths for all thermowells shall be considered as follows. Thermowell Length (mm)
Line size
230
Line size upto 4”
255
Line size > 4”
405
Equipment’s, Vessels etc.
Temperature transmitter with skin type RTD element suitable for underground installation shall be considered on piggable lines (e.g. at SV stations). These transmitters shall be supplied with accessories like RTD extension cable, SS flexible hose to protect the cable, insulation kits, stainless steel strap, etc.
6.7
Pressure Safety Valves/ Thermal Relief Valves Pressure Safety Valves shall meet the requirements of API STD 520 (Part-I & II), API STD 526 ‘Flanged Safety Relief Valves’. Pressure safety valves shall be full nozzle full lift type. Safety valve shall be sized for blocked outlet, fire case as indicated in P&ID or process data sheet. Safety and relief valve orifice sizes shall be calculated on a pure ‘area’ requirement basis. Capacity adjustments required by codes or other applicable regulations shall be covered while selecting the safety and relief valve orifice size.
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SPECIFICATION FOR FIELD INSTRUMENTS The VENDOR shall provide particular data concerning: • The effect of backpressure on capacity • The maximum back pressure to which the valve can be subjected, which shall in no case exceed the pressure rating of the discharge flange. • Selection of the materials for all parts of the valve suitable for the fluid and its conditions indicated. Conventional pressure relief valves shall be nozzle entry type and shall comply with API Std. 526. Pressure safety relief valves shall generally be of conventional direct-acting angle pattern, spring loaded, full nozzle entry, high capacity type. All valves shall be UV stamped as per ASME Section VIII. Safety valves will be set to open at the pressure stated on the P&ID. Where variable back pressure exceeds 10% of the set pressure, balanced bellows seal type or pilot type safety valves shall be used. In case of cast steel safety relief valve, castings shall be 100% radiographed. Thermal relief valves shall be flanged type with inlet / outlet connection (3/4” x 1” flanged with typically 0.38 cm orifice area). The body material shall as a minimum, be as per piping material specifications. Nozzle and disc material shall be SS316 as a minimum with machined stainless steel guide & spindle. The spring material of pressure relief valves shall be as per API RP 525 Table-2. Test gag shall be provided for all safety valves. Seat leakage shall be in accordance with the requirements of API STD 527.
6.8
Surg e Relief Valves Quick response type (of less than 200 milli seconds) gas loaded surge relief valve skid with all the skid instrumentation, with or without upstream ultrasonic flow metering, with metering panel to be provided to mitigate surge.
6.9
Pig Signaller Either intrusive or Non-Intrusive type pig signallers to be used. It shall be of bi-directional type. VENDOR shall confirm the requirement of external power supply to pig signaller during technical evaluation stage.
6.10
Hand held Universal Field Co nfig urators / Communicators HART type Hand held universal field configurators / communicators shall be intrinsically safe battery-powered with replaceable and rechargeable batteries. Charger power supply shall be 240 VAC, 50 Hz.
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SPECIFICATION FOR FIELD INSTRUMENTS Plug-in type connections shall be provided along with necessary interconnection cables and any other accessories required for connection by SUPPLIER. The universal field Configurators / communicators shall be dust-proof, certified and suitable for outdoor location. Carrying case shall be supplied with each communicator. It shall be possible to connect the communicator at any of the following places for purposes of digital communication: • System cabinet / panel in the control room. • Junction box in the hazardous area in the field. • Directly at the transmitter, in hazardous area in the field. Two nos. each universal field configurator / communicator shall be considered at Bina despatch & Panki receipt station.
6.11
Int erface Det ector Interface detectors shall be provided at Bina despatch station & Panki receipt station for precise interface detection during batching operation. Optical (Refractive Index type) interface detector shall be preferably considered. It shall be able to provide accurate, real time data on product interface even when the difference in product density is not notable or in case of overlapping density values. OID shall be of electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol. Additionally, it shall be able to communicate with Station PLC over MODBUS RTU (RS-485) serial communication link. Interface detector with flange connection to process is preferred along with the insert / retractable assembly without disturbing process. The detector shall be installed on the by-pass loop of the Density meter skid.
6.12
Conductivity Analyser Conductivity analyser shall continuously provide measurement of conductivity in Aviation Turbine Fuel (ATF).
6.12.1
Design & Construction Analyser shall be microprocessor based with state-of-the-art-technology. It shall be capable of being configured locally using keys from analyser front panel. Conductivity analyser transmitter shall be electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol & LCD display with digital readout in engineering units. The analyser shall have, Accuracy : ± 1% of reading
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SPECIFICATION FOR FIELD INSTRUMENTS Repeatability : ± 1% of reading The analyser shall automatically compensate for changes in temperature over the entire range of the instrument. Analyser shall be able to run diagnostic subroutines on continuous basis and shall be able to provide various diagnostic alarm signal to PLC in case of any fault. The configuration related data of the analyser including calibration range shall be stored in a nonvolatile memory such that this remains unaffected by power fluctuations or power-off conditions. VENDOR shall clearly state in the technical offer if VENDOR’s standard instrument has a battery backed RAM. In that case analyser shall have a battery drain alarm facility for maintenance purpose Conductivity analyser shall comply with the requirement as per ASTM D2624. The Supplier shall provide a sample handling system for applications where the probe (electrode) pressure rating is exceeded. VENDOR shall provide below details as a minimum during technical evaluation. • Specification for analyser & its accessories • Overall dimensions of the SHS, analyser cabinet as applicable • Sampling system details identifying each component with make & model number, process connection, utility requirement & its connection details, calibration sample & its connection details, process return connection, cable entry details, external power supply requirement etc. Unless otherwise specified in datasheet, all the wetted parts shall be of SS316 as a minimum. VENDOR must ensure the compatibility of material of each component with the process fluid. 6.12.2
Electrode The electrode assembly shall be of rugged construction and shall be designed as per process conditions as specified in the instrument datasheet. The electrode shall meet the below minimum requirements • Highly resistant to abrasion, coating • Flow through assemblies shall be preferred. In case insertion or submersible assemblies are offered, the electrode length shall be selected such that the recommended minimum insertion length falls below the centreline of the pipe / flow cell outlet) • Cable connection to electrodes shall permit easy replacement of electrode • It shall be possible to insert or remove the electrodes on-line without interrupting the process • In-built temperature sensor (Pt 100) shall be provided for temperature compensation • Conductivity cell shall be of fail-safe construction. The cell constant of the offered conductivity cell shall be selected based on the range of fluid conductivity.
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SPECIFICATION FOR FIELD INSTRUMENTS
•
6.12.3
The conductivity cell shall be of SS316 and electrode of titanium as minimum suitable for process conditions
Sampling system VENDOR shall consider sample probe, sample conditioning system in his scope of supply. The SCS system shall be designed as simple as possible. The design of sampling system shall ensure that none of the sample properties are altered between sample process take-off point and analyser inlet. It shall be designed for all the process conditions including normal & abnormal situations that may arise during start-up & shut-down. The SCS system shall be located as close as possible to the sample tapping point. Sample conditioning systems shall include all components required to condition the process sample to achieve the performance requirements for the analyser. Dead volumes in the sample conditioning systems shall be kept to minimum. Sample systems shall minimize the time lag between the process sample being taken and the analysis being completed. Supplier shall submit the sample transport calculations to ensure that the process sampling time requirement as specified in the analyser datasheet is met. In general, the overall sample lag time from the sample point to the analyser shall not exceed 60 seconds for continuous analysers. Fast loop may be required to meet the lag time. Sample line tube diameter required to achieve the sample flow rate shall be in accordance with Supplier recommendation. Sample system vents and drains shall be fully piped to common vent and drain headers within the sample conditioning system. Installation of relief valves to protect those devices that have a limited pressure rating. The discharge of the relief valve shall be tubed to a common discharge header with a connection point for return to the process. Flowmeters shall be variable area type. Metal metering tube types shall be supplied for pressures above 10 kg/cm²g. Armoured metal tube variable area meter shall be used in hydrocarbon services and in applications with high pressure and high temperature. Glass tube variable area meter may be used if the fluid is air, inert gas, or water with pressures below 3.5 kg/cm²g. All components should be selected to be fully compatible with known and possible stream conditions. Shutoff valves shall be provided on all sample and utility connections brought into or out of the SCS enclosure. It shall be installed on the periphery of the sample system mounting plate and should be provided with red handles. Isolation valves between process and calibration streams or between several process streams shall be double block-and-bleed design. Sample conditioning system shall be supplied fully fitted, piped and wired on a purpose designed 316SS mounting plate. Fully or partially enclosed cabinets may also be offered, however, consideration shall be given to the risk of hydrocarbon gas accumulation in such enclosures.
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SPECIFICATION FOR FIELD INSTRUMENTS An enclosure with liquid samples shall have a drain to prevent filling the enclosure with liquid. 6.12.4
Sample Probes Sample probes shall be designed in accordance with the process pipe specification and shall have the mechanical strength to avoid failure in high-velocity flow conditions. Sample probe shall be designed to minimize lag time. Sample probe sizing shall consider the sample lag time on the overall response time to determine the maximum allowable internal diameter and the viscosity of the process sample and the particle size of contaminants in the sample flow to determine minimum allowable internal diameter. The isolation valves shall be of a fire safe, antistatic ball type and shall be fully interchangeable. Isolation valves shall meet piping specification. The bleed valve shall be of an outside screw and yoke (OS&Y), bolted bonnet needle type and shall be of a tamper proof design. Operation shall be by removable T bar. Two outlet connections shall be provided. These shall be ½” NPTF and shall be top and side located. One outlet port shall be supplied with a ½” NPTM hexagonal plug. The bleed port connection shall be ¼” NPTF. The bleed port shall be supplied with a ¼” NPTM hexagonal captive bleed plug for ease of operation. Process sample probe shall be designed to extend 30% into the line or 75 mm maximum, whichever is smaller. The Supplier shall provide wake frequency and stress calculations in accordance with ASME PTC 19.3 to verify the probe design is suitable for the applicable process conditions at the installed location. The ratio of expected wake frequency to resonant frequency shall not exceed 0.4 for liquid. Calculations shall be based on the maximum velocities expected. Where the Project Instrument Data Sheet lists more than one design case, calculations shall be provided for all cases listed.
6.12.5
Sensor Cables Special cable required between electrode & analyser electronics shall be considered by VENDOR in his scope. Cable length shall be minimum 5 meters or as specified on the Project Instrument Data Sheets. The cable shall be of SWA armoured type.
6.12.6
Field Calibration Analysers shall be equipped, where possible, with an in situ means of verifying calibration and zeroing. Sample system shall be designed to allow the analyser to be checked using standard calibration gases / liquids as applicable. Supplier shall provide all the necessary requirements for the calibration of the proposed analyser & define the period between the routine calibration. Depending on the check frequency and usage /
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SPECIFICATION FOR FIELD INSTRUMENTS wastage of the reference standard, the quantity of reference standard shall be sufficient to hold a batch of reference standards for a minimum of three months, or maximum stability period of it whichever is greater, before replenishment is necessary.
6.13
Inst rument Manifolds Pressure and DP transmitters which are mounted remote from the process isolation valve (i.e. not closed coupled) shall be provided with a 2 and 5 valve manifolds. Pressure gauges which are mounted directly onto the piping / vessel shall be provided with a 2-valve manifold. The manifolds shall be suitable for mounting directly on the stanchion (2” pipe). Manifolds shall be supplied along with mounting accessories. The bolts and nuts shall be as per piping material specifications. Manifolds shall be complied with the following requirements: • Material of construction for wetted & non-wetted parts shall be SS 316 minimum. • All manifold design shall include : -
½” NPT (F) connections for process interface / tubing and vent / drain port(s)
-
Suitable instrument interface connection
-
The packing material and seals shall be either PTFE or Grafoil
-
Manifold body rating shall be suitable for given process conditions (pressuretemperature rating).
The manifolds to be supplied including bolting, gasket / O-ring and with a temporary port protector plastic plug for all open ports. The body shall be of rugged construction with rolled threads, clean smooth internal finish and of single piece construction without welds. The block valve and equalizing valve on the manifold shall be needle valve. Manifolds are specified on the instrument datasheet and shall be supplied as a complete assembly by transmitter / pressure gauge VENDOR. The manifold mating dimensions shall be in accordance with IEC 61518 Type-B for differential pressure (type) measuring instruments. Instrument manifolds shall be supplied with material test certification as per EN 10204 3.1. Bolts/nuts & gaskets shall be supplied with material certificates confirming to EN 10204 2.2 and 2.1 respectively.
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SPECIFICATION FOR FIELD INSTRUMENTS
7.
INSPECTION AND TESTING
7.1
General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with the approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM/OWNER and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
7.2
Inspectio n and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
7.3
Inspectio n The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Instrument Data Sheets.
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SPECIFICATION FOR FIELD INSTRUMENTS 7.4
Testing
7.4.1
General The VENDOR shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third-party verifier as identified by the EPCM / Verifier in the inspection and test plan. The VENDOR shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the VENDOR’s shop or his sub-VENDOR’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the VENDOR’s test facility. Test equipment shall be supplied by the VENDOR and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the VENDOR’s QA system. The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the VENDOR’s and/or EPCM’s quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submittable documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records.
7.4.2
Test Requirements Testing and certification for all field instruments shall be in accordance with the Instrument Data Sheets and EPCMs VENDOR data requirements lists and shall include the following requirements as a minimum. • Visual checking • Dimensional checking • Flange face finish checking • Hydrostatic testing • NDE • Material Test and traceability reports shall be provided • Functional Testing (for e.g. in case of Pressure safety valves tests like Cold bench set pressure test, sear leakage test, valve lift test, etc. shall be considered)
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SPECIFICATION FOR FIELD INSTRUMENTS 7.4.3
Commissioning and Start-up The VENDOR, in their bid, shall identify any special requirements or recommendations for VENDOR support during commissioning and start-up of the equipment supplied. The EPCM's final acceptance of the equipment will be subject to a performance test once the equipment has been installed and commissioned. The VENDOR shall confirm that, if required, they are able to fully support the installation, testing and servicing of the supplied instruments and to offer specialist assistance where appropriate. As an option VENDOR shall quote as lump sum for supervision during hook-up and commissioning. Any bench sitting qualification shall be defined in the bid.
7.4.4
Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDOR shall advise the location of their nearest service representative and nearest service facility.
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SPECIFICATION FOR FIELD INSTRUMENTS
8.
IDENTIFICATION AND FINISHING In addition to any international code requirements, the Field Instruments shall be equipped with a permanently attached primary nameplate manufactured from SS316. Text and numbering shall be clearly engraved, paint filled and a minimum of 6 mm high. The primary nameplate shall be mounted in a prominent location secured by stainless steel screws or rivets. The nameplate shall be engraved with the following information as a minimum: • Client name • Project name • Purchase Order No. • Instrument tag number as per datasheet • Serial Number • Year Manufactured Pressure / Temperature Safety valves shall have below additional details on nameplate • Nominal flange size & rating for inlet & outlet • Orifice letter designation • Valve set pressure • Cold bench test set pressure
8.1
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and Protective Coating, Doc. No. – 15984-BP-10-PE-SPC-0005”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturer’s products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR FIELD INSTRUMENTS
9.
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. All instruments and their accessories shall be shipped as single assembly. VENDOR shall take the full responsibility of the operation of the single assembly after installation & commissioning at site. In addition, the following points shall be noted: •
• • •
•
•
•
•
Wherever necessary, broad non-metallic slings shall be used to load and unload the instruments. At no time should wire ropes or chains come into direct contact with the them. Desiccant (silica gel bags or similar) shall be included when packing the instruments or accessories subject to moisture damage. All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. Line connections shall be covered with wooden, plastic or metal friction plugs, caps or flanges to exclude foreign material from the interior of the valve / Instrument and to fully protect the faces of flanges from damage during shipment. Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. VENDOR shall submit details or the proposed packing and transportation methods for OWNER review and approval.
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SPECIFICATION FOR FIELD INSTRUMENTS
10.
DOCUMENTATION All documentation shall comply with the Project requirements & shall be as per VDRL list attached in MR of the relevant items. English language shall be used exclusively. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows • • • • • • • • • • • • • • • • •
Vendor Document List Production Schedule Inspection and Test Plan Equipment data sheet Wiring diagram General Arrangement drawing with weights Sizing calculations Hazardous area certification Type test certificates Calibration certificates Routine test certificates Material certificates Mechanical and test reports NDT Test Reports Installation, operation and maintenance instructions Recommended Spares Parts List Shipping & Handling Procedures
Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
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SPECIFICATION FOR FIELD INSTRUMENTS
11.
SPARE PARTS AND TOOLS Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. VENDOR shall supply mandatory spares if mentioned in the Material Requisition. As a minimum, following spares to be considered for each type of Field instruments. •
Start-up and Commissioning spares
•
Two-year operational spares
•
Special tools and equipment
Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Fire Alarm System And F&G Detectors
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0007 18 Nov 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
SYNOPSIS This document presents the Specification for Fire Alarm System and F&G Detectors of the Bina Panki Pipeline Project. The specification is used to detail the design requirements of Fire Alarm System and F&G Detectors for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
POLG
Issued for Use
DATE
CUSTOMER APPROVAL
DATE
NAIU / KAVK
f TIRA
15984-BP-10-IC-SPC-0007 Rev : 0
WORLEYPARSONS APPROVAL
24 Sep 2019 TIRA
0
REVIEW
POLG
18 Nov 2019
NAIU / KAVK
Page 2 of 39
SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
CONTENTS 1
INTRODUCTION ................................................................................................................ 6 1.1
Scope of Document ........................................................................................................... 6
1.2
Scope of work .................................................................................................................... 6
1.2.1
Civil/Structural works contractor .................................................................................... 6
1.2.2
Station PLC Turnkey contractor ..................................................................................... 7
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .................................................................................................................................... 8 2.1
General .............................................................................................................................. 8
2.2
International Codes and Standards ................................................................................... 8
2.3
Project Document Reference ........................................................................................... 10
2.4
Abbreviations ................................................................................................................... 10
2.5
Conflicts, Deviations and Amendments ........................................................................... 11
2.6
Definitions ........................................................................................................................ 11
3
GENERAL DESIGN CRITERIA ........................................................................................ 12 3.1
Quality Assurance ............................................................................................................ 12
3.2
Reliability and Maintenance ............................................................................................. 12
3.3
Ingress Protection ............................................................................................................ 12
3.4
Site Condition ................................................................................................................... 12
3.5
Electromagnetic Compatibility.......................................................................................... 12
3.6
Special Tools.................................................................................................................... 12
3.7
Design Life ....................................................................................................................... 12
3.8
Hazardous Area Requirements........................................................................................ 13
3.9
Surge and Transient Protection ....................................................................................... 13
3.10 4
Utilities Available .......................................................................................................... 13 TECHNICAL DESIGN DOCUMENTS .............................................................................. 14
4.1 5
Instrument Data Sheets ................................................................................................... 14 GENERAL REQUIREMENTS .......................................................................................... 15
5.1
System Requirements ...................................................................................................... 15
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 5.2
Functional Requirements ................................................................................................. 15
5.3
System Test Requirements .............................................................................................. 17
6
EQUIPMENT SPECIFICATION........................................................................................ 19
7
INSTALLATION SPECIFICATION ................................................................................... 24 7.1
General ............................................................................................................................ 24
7.2
Equipment Installation ...................................................................................................... 24
7.3
Grounding and Earthing ................................................................................................... 24
7.4
Labelling ........................................................................................................................... 24
8
DETECTORS AND FIELD EQUIPMENT ......................................................................... 25 8.1
General ............................................................................................................................ 25
8.2
Addressable F&G Devices ............................................................................................... 25
8.3
Field F&G Devices ........................................................................................................... 26
8.4
Hydrocarbon Gas Detector .............................................................................................. 26
8.5
Hydrogen Detector ........................................................................................................... 27
8.6
Manual Alarm Call Point .................................................................................................. 27
8.7
Heat Detectors ................................................................................................................. 28
8.8
Linear Heat Sensing Cable .............................................................................................. 28
8.9
Flame Detectors ............................................................................................................... 29
8.10
Multisensor Smoke/Heat Detectors ............................................................................. 29
8.11
Response Indicator ...................................................................................................... 29
8.12
Fault Isolator Module.................................................................................................... 29
9
INSPECTION AND TESTING .......................................................................................... 31 9.1
General ............................................................................................................................ 31
9.2
Inspection and Test Plan (ITP) ........................................................................................ 31
9.3
Inspection ......................................................................................................................... 31
9.4
Testing ............................................................................................................................. 31
9.4.1
Test Equipment ............................................................................................................ 31
9.4.2
Factory Acceptance Test (FAT) ................................................................................... 32
9.4.3
Composite Instrument System Test (CIST) ................................................................. 32
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 9.4.4
Site Acceptance Test (SAT) ......................................................................................... 32
9.4.5
Operational Availability Test ........................................................................................ 33
9.4.6
Site Support ................................................................................................................. 33
10
IDENTIFICATION AND FINISHING ................................................................................. 34 10.1
Identification Label ....................................................................................................... 34
10.2
Painting and Coatings .................................................................................................. 34
11
HANDLING AND TRANSPORT ....................................................................................... 35
12
DOCUMENTATION .......................................................................................................... 36
13
TRAINING REQUIREMENTS .......................................................................................... 37 13.1
General ........................................................................................................................ 37
14
SPARE PARTS AND TOOLS........................................................................................... 38
15
SITE WORKS ................................................................................................................... 39
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
1.2
Sco pe of work This specification, together with the applicable referenced documents, defines the minimum requirements for design, engineering & material for the manufacturing, inspection, testing, supply, shipment and delivery to site, obtaining statutory approvals, pre-commissioning & commissioning of Fire and Gas detectors inside building & in the field and Local Fire Alarm panel for Bina Panki Pipeline Project (BPPL). VENDOR shall be fully responsible for the design, material, manufacturing, inspection, testing, delivery, installation, integrated testing supervision and site support of Fire and Gas detectors and Local Fire Alarm panel. VENDOR shall be responsible for systems integrity, system architecture & optimal layout & interfacing different system components and configuration and operation of the LFAP system communication interface with other systems. In case of any conflict between this specification and the referred standards, codes etc., VENDOR shall refer the matter to EPCM for clarification and only after obtaining the same proceed with engineering. EPCM’s specifications indicate the minimum requirement with respect to specifications and material of equipment and accessories. However, this does not absolve the VENDOR of the responsibility of selecting proper equipment and material. The scope of supply is segregated between the Civil/Structural works contractor & Station PLC Turnkey contractor as below. It shall include but not limited to the details provided below:
1.2.1 Civil/Struct ural works cont ractor •
LFAP panel at Bina despatch station located in satellite rack room
•
Repeater panel at Bina despatch station located in Existing BKPL control room
•
LFAP panel at IPS & SV stations located in Security room
•
LFAP panels at Panki receipt station located in control room
•
Repeater panels at Panki receipt station located in Security room & Console room
•
Addressable devices, fault isolators, response indicators including all the accessories required for installation etc. as mentioned in instrument datasheets
•
All the cabling from LFAP to addressable devices, between addressable devices, between LFAP & repeater panels etc.
•
Gas detectors, heat detectors, manual call points, smoke detectors etc. suitable for hazardous area installation in battery room, HVAC duct & in sample room etc.
•
Manual call points located outdoor in the field & connected to LFAP panel including supply of all the cabling between these devices & LFAP panel
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 1.2.2 Stat ion PLC Turnkey cont ractor •
Outdoor F&G devices like Open path HC gas detectors, point type HC gas detectors, flame detectors, heat detectors etc.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes with amendments if any, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • • • • • • • • • • • • • •
2.2
British Standard Institution (BS) International Electrotechnical Commission (IEC) The Institute of Petroleum (IP) Institute of Electrical Engineers (IEE) IP Codes of Practice American Petroleum Institute (API) Instrument Society of America (ISA) Indian Standard OISD: Oil Industry Safety Directorate PMPA: Petroleum & Mineral Pipelines Act, 1962 Railways/Forest/NH/Other Pipelines- Terms and conditions applicable Petroleum Act 1934 & Rules 2002 MOE&F- Ministry of Environment & Forest guidelines PNGRB
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below: Document Number
Document Title
International Organisation of Standardisation ISO 9001
Quality management systems — Requirements.
International Electrotechnical Commission (IEC) IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres– General Requirements
IEC 60529
Degrees of Protection Provided by Enclosures (IP code)
IEC 61000
Electromagnetic Compatibility
IEC 60331
Tests for Electric Cables Under Fire Conditions-Circuit Integrity
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS British Standard EN 60079-29-1
Explosive Atmospheres – Part 29-1: Gas Detectors - Performance Requirements of Detectors for Flammable Gases
EN 60079-29-4
Explosive Atmospheres – Part 29-4: Gas Detectors- Performance Requirements of Open Path Detectors for Flammable Gases
EN 50402
Electrical Apparatus for the Detection and Measurement of Combustible or Toxic Gases or Vapours or of Oxygen -Requirements on the Functional Safety of Fixed Gas Detection Systems
National Fire Protection Association NFPA 72
National Fire Alarm and Signaling Code
UL 38
UL Standard for Safety Manual Signaling Boxes for Fire Alarm Systems
UL 268
UL Standard for Safety Smoke Detectors for Fire Alarm Systems
UL 464
UL Standard for Safety Audible Signaling Devices for Fire Alarm and Signaling Systems, including Accessories
UL 521
UL Standard for Heat Detectors for Fire Protective Signaling Systems
UL 864
UL Standard for Safety Control Units and Accessories for Fire Alarm Systems
UL 1971
UL Standard for Safety Signaling Devices for the Hearing Impaired
American Society of Testing and Materials ASTM D635
Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position
Indian Standard IS 2189
Selection, Installation and Maintenance of Automatic Fire Detection and Alarm System – Code of Practice
Oil Industry Safety Directorate OISD 117
Fire Protection Facilities for Petroleum Depots, Terminals, Pipeline Installation & Lube Oil Installation
OISD 118
Layouts for Oil and Gas Installations
OISD 163
Safety of Control Room for Hydrocarbon Industry
PESO/CCOE & CIMFR PESO Certifications
Petroleum and Explosives Safety Organisation (PESO)
CIMFR Certifications
Central Institute of Mining and Fuel Research
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 2.3
2.4
Project Do cument Reference 15984-BP-10-IC-BOD-0001
Instrument Design Basis
15984-BP-10-IC-BOD-0009
Specification for Instrument and Telecom Cables
15984-BP-10-PE-SPC-0005
Specification for External Painting and Protective Coating
Abbreviat ions ATEX
Equipment intended for use in Potentially Explosive Atmospheres
ASTM
American society of Testing & Materials
BoD
Basis of Design
CIST
Composite Instrument System Test
DFR
Detailed Feasibility Report
EPCM
Engineering and Project Management Consultant
F&G
Fire & Gas
FAT
Factory Acceptance Test
FAS
Fire Alarm System
BPCL
Bharat Petroleum Corporation Limited
HVAC
Heating, Ventilation & Air Conditioning
IEC
International Electro Technical Commission
IDC
Initiating Device Circuit
IP
Ingress Protection
ISO
International Organization of Standardization
LED
Light Emitting Diode
LFAP
Local fire Alarm Panel
MAC
Manual Alarm Call Point
NAC
Notification Appliance Circuit
OISD
Oil Industry Safety Directorate
P&ID
Piping & Instrument Diagram
NFPA
National Fire Protection Association
SAT
Site Acceptance Test
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
2.5
SLC
Signaling Line Circuit
TOP
Tap Off Point
UPS
Uninterrupted Power Source
UV/IR
Ultra-Violet / Infrared
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • • • •
2.6
NFPA 72, "National Fire Alarm and Signaling Code" Statutory Regulations This Specification / Data Sheet(s) Project Specifications
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0007 Rev : 0
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
3
GENERAL DESIGN CRITERIA
3.1
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection Individually supplied instruments including cable glands and blanking plugs shall have an environmental protection rating of IP 65 minimum. For indoor installation, environmental protection rating of IP 42 minimum shall be applicable.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Station
(*)
129
Location Bina Despatch Station
(*) Details to be provided later
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The SUPPLIER / VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system. The testing equipments (kits) for smoke detector, heat detector, Gas detectors, flame detectors, etc. like Smoke detector tester with aerosol dispenser, heat detector tester with battery, IR test lamp with AC/CD charger etc. shall be supplied by VENDOR for each main station as per datasheets or as mentioned somewhere in tender documents.
3.7
Desig n Life The design life of field instrumentation shall be 5 years minimum. The design life of control system shall be 20 years minimum.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 3.8
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. The F&G devices located inside the battery room (hydrogen detectors, heat detectors, manual call points etc.) shall be suitable for hazardous area classification of Zone 1, Gas group IIC, Temperature class T3, weather proof to IP-65 minimum, classified Ex’i’, PESO approved. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM/UL, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge / Transient protection to be provided for all electronic instruments installed in the field at instrument end. In addition, surge protection devices shall be provided on following power supply lines as a minimum to protect the equipments within FAS VENDOR’s scope: • Incoming power supply feeders
3.10
Ut ilities Available The following electrical utility supplies will be made available for Local Fire Alarm Panel: At Bina Despatch & Panki Receipt Station: • • •
240 VAC, ± 10%, 50 Hz ± 5%, single phase, 3 wire UPS power supply for LFAP Direct Current (DC) supply for Control: 24 VDC (for field mounted Fire & Gas detectors) 24V DC power supply required for addressable devices shall be derived from LFAP panel by VENDOR
At SV stations and Intermediate Pigging (IP) Station: • • •
48 VDC, ± 10% power supply for LFAP Direct Current (DC) supply for Control: 24 VDC (for field mounted Fire & Gas detectors) 24V DC power supply required for addressable devices shall be derived from LFAP panel by VENDOR
Additionally, each LFAP shall be provided with back up batteries in case of UPS power supply failure.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
4
TECHNICAL DESIGN DOCUMENTS
4.1
Instrument Data Sheets Instrument data sheets shall be provided for all instrument types. i.e. Smoke detectors, Heat detectors (Rate of Rise/ Fixed Temperature), Manual Call points, Point IR type gas detectors, Open path IR type gas detectors, Hydrogen detectors, UV/IR Flame detector, Linear heat sensing cable, etc. Instrument data sheets shall completely identify the instrument by type and model number and shall indicate operating data such as range, capacity, action and set-point as minimum.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
5
GENERAL REQUIREMENTS
5.1
System Requirement s Design of the Fire Alarm System (FAS) shall be in accordance with OISD, NFPA-72 and other related NFPA codes. The complete fire alarm system shall be “UL” certified. Information from FAS shall transmit and integrate with the main control room. All actuating, notification, supervisory-signaling and interlocking devices shall be connected to the FAS. FAS operator workstations (where required) shall be equipped with all accessories required for data communication. The FAS shall comply with requirements of OISD / NFPA 72 for protected premise signaling systems except as supplemented by this specification. The system field wiring shall be supervised either electrically or by software-directed polling of F&G devices. The system shall be an active/interrogative type system where each transponder and/or addressable device is repetitively scanned, causing a signal to be transmitted to the LFAP indicating that the device and its associated circuit wiring is functional. Loss of this signal at the LFAP shall result in a "trouble" alarm indication as specified hereinafter for the particular input. FAS scope of supply shall include Local Fire Alarm Panels, fault isolators and addressable Multisensor smoke/heat detectors, heat detectors (Rate of Rise/Fixed Temperature), manual call points, linear heat sensing cables etc. The field F&G devices shall include Point type IR gas detectors, Open path IR type gas detectors, Hydrogen detectors, UV/IR type Flame detectors, heat detectors, manual call points etc. suitable for the classified hazardous area. The system shall provide local and remote annunciation that include displays. All the alerts (zone wise) shall be configured and shall be sent via SMS (Short Message Service) to the stored mobile numbers (minimum 5 no. of clients) in the LFAP system. The additional hardware (i.e. GSM dialer) if required shall be mounted inside of the LFAP panel. F&G devices in the field except manual call points shall be hardwired connected with station PLC. The field manual call points shall be wired back to LFAP. The LFAP system shall include all the accessories to provide hardwired & redundant serial interface over MODBUS RTU (RS-485) link with station PLC & other third-party systems as applicable, whereas at SV & IP stations it shall be directly connected to SCADA-RTU through redundant MODBUS RTU (RS-485) serial communication link. Converter required, if any shall be in the scope of VENDOR. The repeater panel if applicable shall be located at an appropriate location to mimic all the displays on the main fire alarm panel. Repeater fire alarm panels shall be provided at appropriate places which will be manned 24-hours. Repeater panels are not required at IPS & SV stations.
5.2
Functional Requirements General: The fire alarm system shall: • Monitor continuously all points assigned to avoid the generation of false alarms • Generate alarms and transmit information to the control room Control of System: By Local Fire Alarm Control Panel. System Supervision: Automatically detect and report open circuit, short circuit and ground fault of wiring for initiating device, signalling line and notification-appliance circuits. Fault isolator modules as
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS applicable shall be considered by VENDOR. It shall also detect power supply failure i.e. main power supply fail, low battery voltage and system faults etc. Priority of Signals: Automatic alarm response functions resulting from an alarm signal from one facility or device shall not be altered by subsequent alarm, supervisory or trouble signals. An alarm signal is the highest priority. Supervisory and trouble signals have second and third-level priority. Higher-priority signals shall take precedence over signals of lower priority, even when the lower-priority condition occurs first. Annunciate and display all alarm, supervisory and trouble signals regardless of priority or order received. Non-interference: A signal on one facility shall not prevent the receipt of signals from other facilities or zone. System Reset: All facilities/zones shall be manually re-settable from the Local Fire Alarm Control Panel by password protected authorized personnel after initiating devices are restored to normal. System Alarm Capability during Circuit Fault Conditions: System wiring and circuit arrangement shall prevent alarm capability reduction when an open circuit, ground or wire-to-wire short occurs, or an open circuit and a ground occur at the same time in an, • Initiating Device Circuits (IDC) System Wiring • Signaling Line Circuits (SLC) System Wiring • Notification Appliance Circuits (NAC) Loss of primary power at the Fire Alarm Control panel initiates a trouble signal at the station PLC. An emergency power light is illuminated at both locations when the system is operating on the secondary power supply i.e. on the battery back-up. Basic Alarm Performance Requirements: Unless otherwise indicated, operation of a manual station, automatic alarm operation of a smoke or heat detector etc. initiates the following: Notification-appliance operation. Identification of alarm at the LFAP and at Repeater Panels. Recording of the event in the system memory. Alarm Silencing, System Reset and Indication: Controlled by switches on the LFAP and at the Repeater Panels. • •
Silencing-switch operation halts alarm operation of notification appliances and activate an “alarm silence" light. Display of identity of the alarm facility/zone or device is retained. Alarm silencing should also be possible from Station PLC over serial communication. • Subsequent alarm signals, from other devices or zones, shall reactivate notification appliances, until silencing switch is operated again. • When alarm-initiating devices return to normal and system reset switch is operated, notification appliances operate again until alarm silence switch is reset. Removal of an alarm-initiating device or a notification appliance initiates the following: •
• •
A "trouble" signal indication at the LFAP and Repeater panel for the device and zone involved. The operator control should consist of acknowledge switch, alarm silence switch, alarm activate (drill) switch, system reset switch etc.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS LFAP alphanumeric display: The backlit LCD/LED display (640 character) shall have plain-English language descriptions of alarm, supervisory and trouble events; and addresses and locations of alarminitiating or supervisory devices originating the report, display monitoring actions, system and component status, system commands, programming information and data from the system's historical memory.
5.3
System Test Requirements Supplier shall submit a test procedure to the OWNER/EPCM for approval prior to any system test. Manufacturer's Field Service: Supplier shall engage a factory authorized service representative to inspect field-assembled components and connections and to supervise pre-testing, testing and adjustment of the system. The test results to be reported in writing. Pre-testing: After installation, align, adjust and balance the system and perform complete pre-testing, determine through pre-testing, the compliance of the system with requirements of drawings and specifications. Demonstrate correct operation of each function including communication of outputs via network. Correct deficiencies observed in pre-testing. Replace malfunctioning or damaged items with new ones and retest until satisfactory performance and conditions are achieved. Prepare forms for systematic recording of acceptance test results. A successful integrated performance test, including completion of final programming and functional tests documentation constitute the Final Acceptance Test. Report of Pre-testing: After pre-testing is complete, Supplier shall provide a letter certifying the installation is completed and fully operable, including the names and titles of witnesses to preliminary tests. Final Test Notice: Provide OWNER/EPCM’s representatives a minimum of 15 days notice in writing when the system is ready for final acceptance testing. Minimum System Tests: The complete system shall be tested according to procedures outlined in NFPA 72. Minimum required tests are as follows: The VENDOR shall; • • • • •
•
•
Verify the absence of unwanted voltages between circuit conductors and ground. Test all conductors for short circuits using an insulation-testing device. With each circuit pair, short circuit at the far end of the circuit and measure the circuit resistance with an ohmmeter. Record the circuit resistance of each circuit on test reports. Verify that the control unit is in the normal condition as detailed in the VENDOR’s operation and maintenance manual. Test initiating and indicating circuits for proper signal transmission under open circuit conditions. One connection each should be opened at not less than 10 percent of initiating and indicating devices. Observe proper signal transmission according to class of wiring used. Test each initiating and indicating device for alarm operation and proper response at the control unit. Test all types of detectors with actual products of combustion and/or as recommended by the VENDOR. Test the system for all specified functions according to the approved operation and maintenance manual. Systematically initiate specified functional performance items at each station, including making all possible alarm and monitoring initiations and using all
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
• •
•
communications options. For each item, observe related performance at all devices required to be affected by the item under all system sequences. Observe indicating lights, displays, signal tones and annunciator indications. Test both primary and secondary power: Verify by test that the secondary power is capable of operating the system for the period and in the manner specified. Correct deficiencies indicated by tests and completely retest work affected by such deficiencies. Verify by the system test that the total system meets specified requirements and complies with applicable standards. Report of Tests and Inspections: Provide a written record of inspections, tests and detailed test results in the form of a test log. Submit log on the satisfactory completion of tests.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
6
EQUIPMENT SPECIFICATION Local Fire Alarm Panel (LFAP): The LFAP shall contain a redundant microprocessor-based Central Processing Unit (CPU) or it shall be capable of degrade mode of operation of each loop in case of CPU failure. Such degrade mode shall treat the corresponding SLC loop control modules and associated detection devices as conventional two-wire operation. Any activation of a detector in this mode shall automatically activate associated Notification Appliance Circuits. The CPU shall communicate with and control the following types of equipment used to make up the system: intelligent detectors, addressable modules, local and remote operator terminals, annunciators and other system-controlled devices etc. The LFAP shall be capable of performing all the functions required for a building Fire Alarm System, as stated in OISD / NFPA 72 and shall be UL certified. LFAPs shall be capable of expanding the addressable loop up to 6 loops minimum at Bina despatch & Panki receipt station and up to minimum 2 loops at ISP & SV stations or as specified in the datasheet. The number of different addressable devices per loop as 99 minimum within specified loop wiring cable length. Single loop length shall be minimum 2 kms. for 1.5 mm² signal cable. The system shall respond to any alarm condition immediately, regardless of the size and complexity of the installed system. The system alarm LED shall flash & buzzer signal shall sound immediately after the alarm condition is detected. Each LFAP shall have an external Flashing light & buzzer/hooter wiried remotely which will activate on any alarm detected by system. VENDOR shall confirm the system response time during the technical evaluation. The system shall be configured to suppress spurious alarms from faulty detectors without compromising plant safety. System Capacity and General Operation: • •
•
• •
The control panel shall be capable of expansion by additional 20% analog / addressable devices. The LFAP shall have annunciation panel that shall include individual, color-coded system status LEDs and an alphanumeric keypad with easy touch rubber keys (feather touch) for the field programming and control of the fire alarm system. Diagnostics and LED indications shall be provided for below mentioned signals as a minimum. a. Mains ON b. System ON c. System healthy d. Battery ON e. Earth fault f. Fire alarm g. System fault h. Open / short circuit condition in the loop wiring i. Signal silenced The system shall be programmable, configurable and expandable in the field without the need for special tools, PROM programmers or PC based programmers. It shall not require replacement of memory ICs to facilitate programming changes. All programming or editing of the existing program in the system shall be achieved without special equipment and without interrupting the alarm monitoring functions of the LFAP. Licensed programming software with lifetime license shall be supplied with LFAP
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS •
• • • • •
The LFAP shall be able to provide the following features: a. Block acknowledge for trouble conditions b. NFPA 72 Smoke /Heat detector sensitivity test c. Non-Fire alarm module reporting d. Automatic NFPA 72 detector test e. Upload / Download system database to PC computer (Operator Workstation) The LFAP shall be capable of operating on stand-alone basis. Loss of communication between LFAP and control room shall be annunciated. The LFAP shall permit detector sensitivity adjustment through field programming of the system. Sensitivity can be automatically adjusted by the panel on a time-of-day basis. Using software in the LFAP, detectors shall automatically compensate for dust accumulation and other slow environmental changes that may affect their performance. It shall have a capacity to store & display minimum 1000 events/alarms. Minimum 8 numbers of volt-free contact (digital output) & 8 numbers of digital inputs shall be considered in LFAP panel for hardwire interface with third-party systems.
Central Processing Unit: The Central Processing Unit (CPU) shall communicate with monitor and control all other modules within the control panel. Removal, disconnection or failure of any control panel module shall be detected and reported to the system display by the Central Processing Unit. The Central Processing Unit shall contain and execute all control-by-event programs for specific action to be taken if an alarm condition is detected by the system. Such control-by-event programs shall be held in non-volatile programmable memory and shall not be lost with system primary and secondary power failure. The Central Processing Unit shall also provide a real-time clock for time annotation of all system events. The time-of-day and date shall not be lost if system primary and secondary power supplies fail. The CPU and associated equipment are to be protected so that they will not be affected by voltage surges or line transients consistent with UL 864 standards. Each peripheral device connected to the CPU shall be continuously scanned for proper operation. Data transmissions between the CPU and peripheral devices shall be reliable and error free. The transmission scheme used shall employ dual transmission or other equivalent error checking techniques. Control Modules: Include types and capacities required to perform all functions of fire alarm systems. Indications: Local, visible and audible signals announce alarm, supervisory and trouble conditions. Each type of audible alarm shall have a continuous & modulating tone. Resetting Controls: Prevent the resetting of alarm, supervisory or trouble signals while the alarm or trouble conditions still exist. Components like Barrier / Galvanic isolators to connect the intrinsically safe signals shall be provided by LFAP VENDOR. 15984-BP-10-IC-SPC-0007 Rev : 0
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS Repeater Panel: The repeater panel will not have Zone card/Loop card for field devices. These are provided at manned locations and are configured to acquire information about the fire/fault of selected zones from the LFAP. The Repeater panel that mimics the LFAP status in remote location shall have the following minimum features. Status LED’s to displays zone for Fire & Gas detection and detector condition of the fire control panel with additional text • Report request via cursor control keys (forward and backward) • Internal buzzer with freely accessible cut-off key • Performance test of display elements • Event recorder for up to 200 reports • Free programming of up to 4,000 texts • Display status for operation, fire, error or disconnection • Potential-free relay output, programmable for the modes: deactivated, fault, impulse-operation, on/off operation if applicable The Repeater panel shall be wall mounting type. The repeater panel to be powered from main LFAP panel, VENDOR shall mention the same in the technical offer. •
The repeater panel shall be connected to LFAP through serial communication (RS 485 or VENDOR’s proprietary protocol). A special cable required for communication between LFAP & Repeater panel shall be considered in VENDOR’s scope of supply. Secondary Power Supply: Unless otherwise specified, secondary power supply for LFAP shall be through maintenance free battery provided by the VENDOR. The LFAP shall have sufficient battery backup to operate the system under quiescent load for a minimum of 24 hours and at the end of that period, shall be capable of operating all alarm notification appliances used for evacuation or to direct aid to the location of an emergency for 15 minutes. The battery capacity shall comply the requirements of NFPA 72 Chapter 10.6.7.2. Battery sizing shall consider the maximum quantity of F&G devices that can be connected in the loops & repeater panels connected to LFAP. The sizing calculations shall be done for providing adequately sized batteries and chargers of approved rating during the order execution. The battery sizing calculations shall include an overall ageing factor of 10% and a safety margin of 10% to the calculated amp-hour rating. Operation on secondary power shall not affect the required performance of local fire alarm system. The system shall produce the same alarm, supervisory and trouble signals and indications. The switch-over from primary source to secondary power source shall be automatic. Batteries shall have a provision for automatic charging. The batteries shall be preferably housed in a dedicated compartment with ventilation arrangement. Cabinet: Below LFAP panel configuration shall be considered by VENDOR. -
Free-standing full height cabinet of 800W x 800D x 2100H with single door on front and rear sides shall be considered at Bina Despatch and Panki Receipt Station
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS -
Wall mount type LFAP panels are preferred at IPS and SV stations.
Cabinet shall be modular with solid-state electronics & microprocessor and weatherproof to IEC 60529, degree of protection IP42 as a minimum. The panel shall have a glass window on the lockable door and it shall be possible to know the status of the fire/fault alarms without opening the panel. Cabinets shall be with Grey RAL 7035 colour finish. Plinth shall be Black RAL 7022 colour. Enclosure shall be fabricated with CRCA sheet of minimum 1.6 mm thickness for side panels of the cabinet, while doors shall be of 2.0 mm thickness and the same for gland plate is 3 mm. All components shall be so mounted that they shall be easily accessible for inspection and maintenance. Panel shall be thoroughly deburred & all sharp edges shall be grounded smooth after fabrication. Stiffeners shall be provided as necessary to ensure a rigid structure and prevent warping. Front and rear access shall be provided via detachable doors, preferably with 180° opening. Doors shall be with lockable handles. Bolts and nuts and other fitting material shall be corrosion resistant material. Cabinet shall be provided with removable lifting lugs and front door with glass window as per the requirement. Cabinet shall have door switch, cable glands, MCBs, 15A power supply socket, panel light, lugs, panel heater with thermostat, exhaust fan, etc. as minimum accessories. Cabinet shall also be equipped with surge protectors for incoming UPS power supply etc. & hooter, reset and acknowledge push button (wherever applicable) as minimum accessories. Detachable gland plates shall be provided in the cabinet for east termination of the cables. The control panel shall have sufficient spare capacity to accommodate the complete area plus 20% additional to cater to future expansion. Arrange interior components so operations required for testing or for normal maintenance of the system are performed from the front of the enclosure. If more than one unit is required to form a complete control panel, fabricate with matching modular unit enclosure to accommodate components and to allow ample gutter space for field wiring and interconnecting panels. Cable and individual signal core shall be fitted with identification ferrules and with tubular lugs. This identification shall be as defined in the applicable standard. All cable entries shall be from bottom side of the cabinet. In general knife edged (quick disconnect) screw less push in type terminal blocks of 2.5 sq. mm. size shall be used for signal cables. Knife edged (quick disconnect) screw less push in type terminal blocks of 4 sq. mm size shall be used for power supply and volt wetted / powered output. The terminal blocks shall be of Phoenix / Wago / Weidmuller make only. Cabinet shall be supplied with filters with louvers & fans for forced ventilation. The filters & louvers shall not be installed on the sides of the panel. 1 no. document holder inside the panel for document placement shall be provided. Wall mount LFAP panels shall be supplied with all the required mounting accessories. Terminal boards (TBs) shall be considered for all the power supply cable, looping cable, cable for hardwired signals, battery test connections, etc. Direct termination of these cables on PCB boards is not allowed. Cabinet Cooling & Lighting: The internal temperature in the cabinet must not be allowed to exceed the design temperature of the components mounted within. It shall not be subjected to temperatures higher than the approved manufacturer/VENDOR's published design temperature even in the upset conditions. The suitable cooling arrangement with fans etc. shall be provided. For maintenance purpose inside the cabinets, internal cabinet lighting and general-purpose power sockets (labelled) shall be provided. Door switch activated lighting shall be considered. VENDOR shall 15984-BP-10-IC-SPC-0007 Rev : 0
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS consider cabinet alarms like fan fault (front / rear), door alarm, temperature alarm, etc. These alarms shall be hardwired to station PLC. VENDOR shall provide the list of all the cabinets alarms during the technical evaluation stage. Cabling All inter-panel wiring & cross wiring inside the panels shall be completely factory wired and ready for external connections. The communication cables between third party systems like station PLC will be supplied by PLC VENDOR. The termination of the same at LFAP end shall be considered by VENDOR in his scope of supply. All internal cables shall have PVC insulation, suitable for the loads applicable. Connected wiring shall have an adequate cross section of preferably 1 mm². If stranded copper wire is used, wire ends at terminal points shall be provided with suitable wire crimp pins/lugs and markers. Cables carrying signals susceptible to electrical interference shall be adequately screened. All interconnecting wiring shall be passed through the cabinet entries. All interconnecting cables shall be ferruled at both ends.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
7
INSTALLATION SPECIFICATION
7.1
General Fire Alarm System shall be installed and commissioned by the VENDOR.
7.2
Equipment Installation FAS detectors, notification appliances and other items to be installed as shown on the Fire & Gas detector layout drawings and in accordance with OISD, NFPA 72 & Supplier’s instructions. Wall mounted LFAP & repeater panels shall be mounted not more than 1500 mm above the finished floor. All the required mounting accessories shall be supplied by VENDOR.
7.3
Grounding and Earthing Earthing details for cabinets shall be provided by VENDOR for EPCM review. The following earthing points shall be provided for the cabinet: Instrument (Clean) Earth – All primary cable shields shall be connected to instrument earth bar. Instrument earth bars shall be insulated from the cabinet body. • Protective (Dirty) Earth - It shall be provided for the purpose of electrical safety and prevention of static build-up. Each panel shall include a dedicated solid copper earth connection. The protective earth bar shall solidly connect to panel structure. The cable armours will be connected to protective earth bar. Earthing / grounding and bonding shall ensure signal integrity against radio frequency interference. All panels, internal fabrication and racks shall be earth-bonded together and finally to position determined for protective earth cable connections. Each earthing stud and bus bar shall be permanently and durably labelled as to its service. •
All earthing cables shall be green/yellow, multi stranded PVC insulated copper conductor and of minimum size 6 mm².
7.4
Labelling Terminals carrying voltages higher than 48 volts shall be protected against accidental contact by having removable acrylic cover plates and shall be labelled to indicate high voltage. Sockets, terminals and main wiring shall be clearly identified in accordance with the system documentation. Earthing for screens, AC and DC systems shall be segregated and identified. Each cabinet and all major system components and individual card locations shall be clearly labelled and identified with a tag number. In addition, all equipment shall be duly identified with the manufacturer, type and serial number and with the EPCM's order number to facilitate future reference.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
8
DETECTORS AND FIELD EQUIPMENT
8.1
General All F&G detection devices shall provide means to indicate to the F&G system all operating modes such as detector failure, in calibration, over-range and under-range. All F&G devices shall comply with the requirements specified in this document and the F&G device data sheets. VENDOR shall demonstrate that all sensors/devices connected to the station PLC & LFAP system are compatible with the system. All F&G devices shall comply with the requirements specified under section 3 of this specification for ingress protection, Hazardous area, EMC compatibility, reliability, etc. The F&G detection devices for all process areas shall be wired individually to the station PLC located within the control room. The devices connected to station PLC shall be non-addressable type. The detectors located in non-process buildings such as control room, substation, warehouse, security room etc. shall be of addressable type and shall be looped and connected to microprocessor based addressable LFAP system. The addressable loops shall be considered building/fire zone wise.
8.2
Addressable F&G Devices Alarm, trouble and supervisory signals from all intelligent reporting devices shall be encoded on NFPA style 6 (Class A) Signaling Line Circuits (SLC). T-tapping shall not be permitted in the case of such wiring. The IP rating of all addressable devices shall be IP-42 minimum. Series & end of line resistors shall be installed inside the enclosures as detailed on the data sheet. The detectors shall be listed by UL or Nationally Recognized Testing Laboratory as meeting the calibrated sensitivity test requirements of NFPA 72. The detectors shall provide a test means whereby they will simulate an alarm condition and report that condition to the control panel. Such a test may be initiated at the detector itself (by activating a magnetic switch) or initiated remotely on command from the control panel. Wherever applicable the contact rating shall be 2A at 24 VDC. Following type of Addressable Devices shall be considered for the detection of Fire, Gas and Smoke. Smoke Detectors: Addressable multi-sensor type Heat Detectors: Addressable multi-sensor type, Rate of Rise or fixed temperature shall be considered as per instrument datasheet. • Addressable manual call point: Resettable type, weatherproof shall be installed at non- plant building entry/exit doors, escape ways. • Heat sensing cable: Addressable, twisted pair digital type • Response indicators: Smoke detectors located inside cable trench, above false ceiling & below false floor shall have remotely located response indicators • Manual Call Point (Break Glass type): Addressable, flameproof type Break Glass Units shall be installed in the plant area The Smoke & Heat detectors shall be ceiling-mount and shall include a separate twist-lock base which includes a tamper proof feature. • •
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS Hardwired interface to be used for activating critical systems such as clean agent system, fire sirens etc. wherever mentioned.
8.3
Field F&G Devices All F&G devices located outdoor shall be connected to Station PLC. All point type hydrocarbon gas detectors and hydrogen detectors shall be provided with collecting cone. Gas detectors shall be selected based on the type of gas being detected. F&G devices in the field shall be PESO certified and suitable for hazardous area classification of Zone 1, Gas group IIA/IIB, Temperature class T3, weather proof to IP-65 minimum. Detectors shall be preferably certified as Ex’i’. If Ex’i’ is not available Ex’d’ can be proposed. All fire & gas detectors shall be strategically located in plant area as well inside building to cater for monitoring of all possible fire, gas and smoke scenarios. Where specified on datasheets, F&G system hardware components, such as detectors and alarms, shall be minimum SIL 2 certified by certifying authorities like TUV, EXIDA etc. Field detectors shall be provided with alarm settings like fault, inhibit, beam block, over-range as applicable. Following type of field F&G devices shall be considered: • • • •
8.4
Flammable Gas: Point IR type Gas detector (% LEL of gas concentration) (Loop powered, 4 – 20 mA output, HART compatible). Flammable Gas: Open Path IR type Gas detectors (LELm of gas concentration) (Set of Tx/Rx, externally powered, 4 – 20 mA output, HART compatible preferred) Fire/Flame: UV/IR type Flame Detectors (3 wire configuration, 4–20 mA output, HART compatible) Heat Detectors: Rate of rise type (2 wire configuration)
Hydrocarbon Gas Detector Point Type HC Gas Detector: Point type HC gas detectors shall be provided at HVAC air intake & in plant area as shown in the F&G location layouts. Detectors shall be conventional type and shall be employed with the latest field proven technology. The basis of measurement of hydrocarbon gas concentration shall be by Infrared absorption. All detectors shall provide indication of detector failure or detector trouble to the system. The detector shall remain fully functional with a supply of power 24V DC and have a start-up time of no more than 30 seconds. VENDOR shall provide test gas for testing and calibration of the gas detector. The detector shall be 4 -20 mA loop powered from the station PLC. Infra-Red (IR) detector source shall provide long term stability and high resistance to vibration and shock. The flammable gas detector shall have a means to selfcompensate and automatically correct for small changes in the optical components removing any drift. Gas concentrations shall be in %LEL of the specified composition. The measuring range of the detector shall be 0 – 100% LEL. Refer respective Cause & Effect Diagrams for pre-alarm & main alarm threshold values (i.e. Low/High level gas concentrations).
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS IR Open Path Type Gas Detector: IR Open path gas detectors can be used to monitor a complete area or to monitor the perimeter of a process unit for the presence of flammable gas. The IR open path gas detector shall comprise separate transmitter and receiver units allowing gas concentration within a specified distance to be measured without the use of reflectors. Response time shall be less than 2 seconds following a step change in concentration. Detector shall measure hydrocarbon gases but shall predominantly be methane and therefore the unit shall be calibrated to methane with a range of 0 to 50 LEL meters. The detector shall remain fully functional with a power supply 24 VDC. The VENDOR shall provide details that demonstrate the immunity to direct and reflective sunlight and vibration. Transmitter and receiver pairs will be installed in line of sight locations covering process hazardous areas. Transmitters and receivers shall allow easy horizontal and vertical adjustment of +/45° angles and shall lock in the desired position. The system should be tolerant of misalignment of either or both the transmitters and receivers of 0.25° without any effect of system operation. The detector shall, preferably, be powered from loop signal itself. However, if external power supply is required, the same shall be explicitly stated by the VENDOR. Following false alarm immunity shall be provided. Solar Interface (sunlight) shall not cause false alarm. Detector shall not produce an alarm indication greater than 0.5 LEL in response to any combination of obstructions, vibrations or external sources of infrared radiation (including solar and hydrocarbon flare radiation) in the beam. A test report verifying this performance shall be submitted for approval by VENDOR. • •
8.5
Hydrog en Detector Hydrogen gas detectors shall be installed in battery room to detect hydrogen gas releases from battery bank for lead-acid battery, if used. Hydrogen detectors shall be either catalytic or solid-state type and shall be used for installation inside the battery rooms of control room and substation buildings. The detector shall offer unique proprietary technology specific to hydrogen detection. The detection shall be in % LEL or shall generate an alarm at threshold values provided in Cause & Effect Diagrams. The alarm relays shall be SPDT with contact normally open (NO) in the non-alarm state, closing on alarm on hydrogen detection. Since hydrogen is lighter than air, the units need to be mounted high on the wall. Hydrogen detectors shall be interfaced with LFAP. Interface module required for hydrogen detector interface with LFAP shall be considered by LFAP VENDOR in his scope of supply.
8.6
Manual Alarm Call Point The manual alarm call points shall be foreseen for fire, abandon and emergency. The manual alarm call points located in field shall be connected to LFAP. The enclosure material for outdoor installation shall be Cast Aluminium (LM-6). The manual alarm call point shall be “Break Glass Type”. When activated the MAC shall stay in latched position and should not be resettable without proper suitable means. They shall be provided with a key operated test facility to enable periodic testing of the alarm contacts without the need to remove or
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS break the glass. Mounting accessories, SS316 hammer & chain or permenantly secured lever arrangement for breaking of glass shall be considered by VENDOR. The enclosure shall be painted with fire red colour and an inscription “Break Glass in Case of Fire”, shall be painted in white letters or riveted on the enclosure by a stainless-steel nameplate. Minimum 5 nos. of break glasses shall be supplied as a spare with each Manual call point. “Non-break or resettable type” shall be considered for addressable manual call points located inside the building as specified in the datasheet and shall be connected to LFAP. LED indication shall be provided in case of alarm for MCP.
8.7
Heat Detectors The location of detectors shall be properly decided as per OEM's guideline for ensuring its best functionality. Heat detectors shall use negative temperature coefficient thermistors for sensing and for reference. The detector shall be designed to give a response that depends on rate of rise in temperature. The rate of rise element shall be carefully calibrated to ignore any normal fluctuation in temperature, but to respond quickly when the temperature rise is 9°C or more per minute. Fixed temperature detectors shall be considered wherever mentioned in the datasheets. The detectors shall have LED to confirm that the device is operating and another LED to indicate faulty operation. Temperature setting shall be 20°C/30°C above maximum ambient temperature limit of the relevant zone. Actuation temperature shall be as specified in datasheet. The detector shall be self-restoring type to ensure repeated use and easy maintenance.
8.8
Linear Heat Sensing Cable The Linear heat sensing cable shall be a fixed temperature sensing element comprised of two electrical current carrying wires separated by a heat sensitive insulation material. The detection cable shall detect the specified temperature anywhere along the detector length, regardless of the source of the heat. The detection cable shall be constructed by spiral wrapping the two conductors with a protective Mylar tape and then wrapping them in protective outer coverings of cotton braid, PVC or weather resistant Nylon as required for the intended environment. The detection cable shall be capable of withstanding severe seasonal temperature variations and structural vibrations. The temperature rating of the detection cable shall be clearly printed on the cable jacket. The detection cable shall be available in several temperature settings to allow for different ambient space temperature ranges and alarm points. Detection cables of different temperature ratings shall have the ability to be easily spliced together in series without affecting the adjacent detector alarm point. VENDOR shall specify the maximum allowable cable length of the detector cable. VENDOR shall consider control unit for each LHS cable to make it addressable wherever specified in the datasheet.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 8.9
Flame Detectors UV/IR type flame detectors are designed to detect the presence of fire by monitoring the infra-red regions of the light spectrum in the presence of fire. UV/IR detectors shall be supplied as per the following: UV/IR type flame detectors shall be 3 wire configuration and 4-20 mA output with HART compatible. Flame detector’s cone of vision shall be 90° horizontal and vertical. The lenses of IR detectors shall be monitored automatically for obscuration. The detector shall have the facility for automatic optical integrity testing. When IR radiation within the calibrated range strikes the mineral crystal treated photocell, pulses are accumulated. The detector shall not be actuated spuriously by artificial lights, direct or reflected sunlight, arc welding and lightning, etc.
8.10
Mult isensor Smoke/Heat Detectors Multisensor type Smoke/Heat detectors shall be based on the solid-state light emitting diode (LED) with associated lens system and photocell as receiving device. All the Smoke detectors installed inside the building in safe area shall be of addressable type. The smoke detectors installed in HVAC fresh air intake duct shall be suitable for specified hazardous area classification and shall be of intrinsically safe (Ex ‘i’) certified. Sensor material shall be as per manufacturer standard and suitable for the ambient conditions. The smoke detectors shall be fitted with vibration-proof detector base suitable for ceiling mounting. Fire LED indication shall be provided at Smoke detector. Additional facility for connection to remotely located Response indicators shall be provided for smoke detectors wherever mentioned in datasheet.
8.11
Response Indicato r If specified in the datasheet, response indicators shall be provided suitable for wall / ceiling mounting. Response indicator shall be provided where the detector is located either above false ceiling or below false floor or where detectors are not directly visible. The response indicators shall be directly connected to smoke detectors and shall be complete with terminal blocks suitable for 1.5 mm² copper conductor. In the event detector goes into alarm condition, the LED shall glow steadily. LED shall be RED in colour. Response indicators shall be installed in an accessible location and shall be clearly labelled to indicate both their function and any device or equipment associated with each detector.
8.12
Fault Isolator Module Fault Isolator Modules shall be provided to automatically isolate wire-to-wire short circuits on loop. The Isolator Module shall limit the number of modules or detectors that may be rendered inoperative by a short circuit fault on the addressable loop. At least one isolator module shall be provided after a group of maximum 20 detectors. If a wire-to-wire short occurs, the Isolator Module shall automatically open circuit (disconnect) the addressable loop. When the short circuit condition is corrected, the Isolator Module shall automatically reconnect the isolated section of the loop. The Fault Isolator Module shall not require any address setting and its operations shall be totally automatic. It shall not be necessary to replace or reset an Isolator Module after its normal operation.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS The Fault Isolator Module shall be installed in standard electrical box or in a surface mounted back box. It shall consist of an LED that shall flash to indicate that the Isolator is operational and shall illuminate steadily to indicate that a short circuit condition has been detected and isolated. It is recommended to have an Isolator module at the Start & End of each addressable loop & shall be installed inside the LFAP cabinet.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
9
INSPECTION AND TESTING
9.1
General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection/testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
9.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
9.3
Inspection The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice to inspect system progress from a hardware and software perspective. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Fire & Gas detectors data sheets.
9.4
Testing
9.4.1 Test Equipment All test equipment used shall have a current certification of accuracy from an approved test authority. All test equipment used to measure the performance of the system shall be calibrated within six months of the test date and used in accordance with the VENDOR’s QA system.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 9.4.2 Facto ry Acceptance Test (FAT ) Prior to FAT, VENDOR shall submit to EPCM a detailed FAT procedure, for review and approval, listing all the detectors and activating devices complete with the project approved tags and highlighting the inspection and testing requirements of all such devices. FAT procedure shall be submitted at least 15 working days prior to FAT testing taking place. OWNER’s/EPCM’s representatives shall be present for the entire duration of the test and shall witness each portion of the test. The FAT shall include the complete testing and acceptance of both hardware and software for the LFAP system in accordance with the approved FAT procedure and plan. All system programs must be complete and resident in the LFAP systems prior to the start of FAT. The system software loaded must be the final version encompassing all changes required from internal VENDOR testing. Any changes which were made as a result of internal VENDOR testing shall be documented and be available for inspection by OWNER/EPCM. The FAT test results must be signed off by the VENDOR, OWNER/EPCM at the successful conclusion of testing. 100% I/O testing of all the Local Fire Alarm Panels shall be done. However, a minimum of 1 instrument for each type of detector such as fire, heat, smoke, manual call point etc. shall be connected to the LFAP system to demonstrate full interface requirements. Sufficient hardwired test panels equipped with potentiometers, switches and indicators shall be provided to permit testing of all logic without needing to force any inputs using software. If the system scan time is affected by the presence or otherwise of field devices, then all I/O’s for each processor shall be simulated simultaneously in order that the processor scan time can be verified. All FAT punch list items recorded during the FAT shall be reviewed periodically, with a plan for correcting all items agreed upon. This punch list shall be satisfactorily cleared and closed by the OWNER/EPCM before the system is shipped. All Fire and Gas detectors shall be fully inspected prior to shipment to ensure that all components comply with the requirements of the Project Specifications. These requirements do not necessarily relieve VENDOR from performing other tests or inspections specified in other referenced documents or codes and standards.
9.4.3 Composite Instrument System Test (CIST ) VENDOR’s responsibility includes the full scope of the CIST of the LFAP with all third-party systems. The test will be carried out at Site during SAT however VENDOR shall provide all the necessary support required to all the third-party system VENDORs during detail engineering phase. The VENDOR shall carry out the CIST to check proper interfacing and interactions between the various systems, databases and software.
9.4.4 Site Acceptance Test (SAT) A SAT shall be carried out on completion of the installation and testing of the equipment at site. A comprehensive test procedure in compliance with Project Specifications shall be developed and issued to EPCM for review and approval. The SAT shall be conducted in conjunction with the F&G system / station PLC cabinets connected, powered and functional.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS The SAT shall also include for testing of detectors and their complete functions covering alarms, complete loops in conjunction with F&G safety system / station PLC. This will include any interface between LFAP with station PLC and other third-party system. Site acceptance testing shall be conducted after installation at site before pre-commissioning and loop testing of instrumentation.
9.4.5 Operatio nal Availability Test VENDOR shall conduct the operational availability test after the SAT and upon completion of the station loop check. The Operation Availability Test shall be performed to demonstrate the availability of the system to carry out the functions required in this specification, once it is in operation with the station facilities running. The duration of the test will be the same of station commissioning; it means that the system commissioning has to be considered as integral part of the commissioning relevant to the whole station operation. The system availability shall be calculated considering the following definitions: Operating Time (OT): the period of time during which all the functions are operable or may be opened within the required response times. Operating time can be calculated starting from the overall test period and subtracting the inactive periods requested by VENDOR’s and their Sub-suppliers and granted by Owner, utilized for making any modifications to methodologies and test equipment found necessary only during the performance of the test itself. Out of Service Time (OST): the period of time during which at least one function is inoperable or cannot be operated within the requested times. The formula utilized for calculating the availability shall be as follows: > Availability = OT / (OT + OST) VENDOR shall demonstrate the following availability values as minimum for the system: • 99.95% for the real time functions • 99% for all other functions If the demonstration fails, the VENDOR shall be required to make the necessary modifications and replace any part deemed inappropriate, at its complete expense, after that the demonstration shall be repeated. The Operational Availability Test shall be conducted in compliance with the test plans and procedures previously submitted by VENDOR, approved by the Owner and implemented in accordance with technical specifications.
9.4.6 Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDOR shall advise the location of their nearest service representative and nearest service facility.
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10
IDENTIFICATION AND FINISHING
10.1
Identificat ion Label All instruments shall be supplied tagged in accordance with the datasheets detailing as a minimum. Tag plates shall be manufactured from 316 stainless steel material. Text and numbering shall clearly be engraved, paint filled and a minimum of 6 mm high. Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or stainlesssteel chain. Each LFAP / Repeater panel, terminal strip, terminal and interconnecting cable end, F&G devices shall be clearly marked with proper identification. The identification shall also be shown on the VENDOR’s drawings. Each circuit breaker and switch shall be tagged with permanently mounted nameplate that identifies its service.
10.2
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and Protective Coating (Doc No. 15984-BP-10-PE-SPC-0005)”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturer’s products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
11
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. VENDOR shall take full responsibility of the operation of the F&G devices after installation & commissioning at site. In addition, the following points shall be noted: Wherever necessary, broad non-metallic slings shall be used to load and unload the panels. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing F&G devices and LFAP panels & accessories subject to moisture damage. • All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. • Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. VENDOR shall submit details or the proposed packing and transportation methods for OWNER/EPCM review and approval. •
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12
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows: • Completed data sheets for all the F&G devices, accessories & LFAP panels • Bill of Material • General Arrangement & Installation Drawing - F&G Detectors, LFAP • Loop Schematic for LFAP (LFAP block diagram) • MODBUS Mapping list for third party communication • Battery Sizing Calculations • Internal Wiring Diagram - F&G Detectors • FAT Procedure • SAT Procedure • Hazardous Area Certificates • FAT Report • Catalogues, Instructions, operation & Maintenance Manuals • Inspection & Test Plan • Functional Design Specifications • System Architecture • Production Schedule • Material test & calibration certificates • Spares list • List of Special tools supplied for testing & calibration • Power consumption calculations • F&G location layouts with addressable looping details Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets and submit to the EPCM for approval.
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13
TRAINING REQUIREMENTS
13.1
General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to Fire alarm system and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes, etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. VENDOR shall provide on-site operator training prior to system handover. The training language shall be English.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
14
SPARE PARTS AND TOOLS Recommended Spares Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. As a minimum, following spares to be considered for F&G Detectors & LFAP. • Start-up and Commissioning spares • Two-year operational spares • Special tools and equipment Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware. Mandatory Spares VENDOR shall supply mandatory spares as per below as a minimum. For each station, VENDOR shall supply 5% of each type of addressable devices, loop cards, fault isolators, input/output modules, power supply cards, communication modules, F&G detectors etc. as mandatory spares and / or minimum one of each type (whichever is greater).
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
15
SITE WORKS VENDOR shall submit, for EPCM’s review, detailed procedures for the functional testing of F&G devices & LFAP system when installed in site.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
EPCM SERVICES FOR BINA-PANKI PIPELINE PROJECT
Specification for Instrument and Telecom Cables
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0009 06 Aug 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
SYNOPSIS This document presents the Specification for Instrument & Telecom Cables of the Bina Panki Pipeline Project. The specification is used to detail the design requirements for the project.
Disclaimer
This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted.
BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued For Customer Review
ORIG
Issued For Use
SHAR
For TIRA
15984-BP-10-IC-SPC-0009 Rev : 0
WORLEYPARSONS APPROVAL
DATE
CUSTOMER APPROVAL
DATE
24 June 2019 TIRA
0
REVIEW
POLG
NAIU/KAVK
f
06 Aug 2019
NAIU / KAVK
Page 2 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
CONTENTS 1.
2.
3.
4.
INTRODUCTION ......................................................................................................................................... 5 1.1
Scope of Document ........................................................................................................................ 5
1.2
Scope of work ................................................................................................................................. 5
APPLICABLE CODES, STANDARDS, ABBREVIATIONS & DEFINITIONS ......................................................... 6 2.1
General ........................................................................................................................................... 6
2.2
International Codes and Standards ................................................................................................ 6
2.3
Project Document Reference.......................................................................................................... 8
2.4
Abbreviations .................................................................................................................................. 8
2.5
Conflicts, Deviations and Amendments .......................................................................................... 9
2.6
Definitions....................................................................................................................................... 9
GENERAL DESIGN CRITERIA ..................................................................................................................... 10 3.1
Electromagnetic Compatibility ..................................................................................................... 10
3.2
Quality Assurance ......................................................................................................................... 10
3.3
Reliability and Maintenance ......................................................................................................... 10
GENERAL REQUIREMENTS OF CABLES..................................................................................................... 11 4.1
Cable Code .................................................................................................................................... 11
4.2
Conductors.................................................................................................................................... 12
4.3
Conductor Insulation and Color Code ........................................................................................... 12
4.4
Laying Up ...................................................................................................................................... 13
4.5
Bedding ......................................................................................................................................... 13
4.6
Fillers ............................................................................................................................................. 13
4.7
Instrument Cable Screens ............................................................................................................. 13
4.8
Armouring ..................................................................................................................................... 13
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
5.
6.
7.
4.9
Sheath ........................................................................................................................................... 14
4.10
Marking and Identification ........................................................................................................... 14
PERFORMANCE REQUIREMENT ............................................................................................................... 15 5.1
Flame Retardant Cables ................................................................................................................ 15
5.2
Fire Resistant Cables ..................................................................................................................... 15
5.3
Physical Characteristics ................................................................................................................. 15
5.4
Oxygen Index ................................................................................................................................ 15
5.5
Joints in Cables.............................................................................................................................. 15
5.6
Drum Length & Length Tolerance ................................................................................................. 15
CABLE SPECIFICATION ............................................................................................................................. 16 6.1
Instrument Cable .......................................................................................................................... 16
6.2
Telecommunication Cables (TC & FO) .......................................................................................... 16
6.3
Cable Project Codes ...................................................................................................................... 16
6.4
Special Cables ............................................................................................................................... 20
6.4.4
PAGA Speaker Cable (TC-2114)..................................................................................................... 22
INSPECTION AND TESTING ...................................................................................................................... 23 7.1
General ......................................................................................................................................... 23
7.2
Inspection and Test Plan (ITP)....................................................................................................... 23
7.3
Inspection ..................................................................................................................................... 23
7.4
Testing .......................................................................................................................................... 24
8.
HANDLING AND TRANSPORT ................................................................................................................... 26
9.
DOCUMENTATION ................................................................................................................................... 27
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
1.
INTRODUCTION
1.1
Scope of Document The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
1.2
Scope of work This specification, together with the applicable referenced documents, defines the minimum requirements for design, engineering & material for the manufacturing, inspection, testing, supply, shipment and delivery to site of instrumentation & telecommunication cables for Bina Panki Pipeline (BPPL). Vendor shall be fully responsible for the design, material, manufacturing, inspection, testing and delivery of cables to site. In case of any conflict between this specification and the referred standards, codes, etc., vendor shall refer the matter to EPCM for clarification and only after obtaining the same proceed with engineering. EPCM’s specifications indicate the minimum requirement with respect to specifications and material of equipment and accessories. However, this does not absolve the vendor of the responsibility of selecting proper equipment and material.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
2.
APPLICABLE CODES, DEFINITIONS
2.1
General
STANDARDS,
ABBREVIATIONS
&
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the National / International Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • British Standard Institution (BS) • International Electrotechnical Commission (IEC) • Institute of Electrical Engineers (IEE) • IP Codes of Practice • American National Standards Institute (ANSI) • OISD: Oil Industry Safety Directorate • Petroleum Act 1934 & Rules 2002 • MOE&F- Ministry of Environment & Forest guidelines
2.2
Int ernat ional Codes and St andards The cables shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
International Electro-technical Commission IEC 60079-14
Electrical Installations Design, Selection & Erection
IEC 60228
Conductors of Insulated Cables
IEC 60331-1
Tests for Electric Cables Under Fire Conditions
IEC 60332-3-24
Tests on Electric Cables Under Fire Conditions - Part 3-24: Test for Vertical Flame Spread of Vertically-Mounted Bunched Wires or Cables - Category C
IEC 60502-1
Power Cables with Extruded Insulation and Their Accessories for Rated Voltages from 1kV (Um = 1.2kV) up to 30kV (Um = 36kV)
IEC 60754
Test on Gases Evolved During Combustion of Materials from Cables
IEC 61034
Measurement of Smoke Density of Cables Burning Under Defined Conditions
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES IEC 61000
Electromagnetic Compatibility (EMC)
IEC 60584-3
Thermocouples: Extension & Compensating Cables – Tolerances and Identification System
IEC 60028
International Standard of Resistance for Copper
IEC 60794 1-1
Optical Fiber Cables: Generic Specifications – General
American Society of Testing and Materials ASTM D2863
Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
American National Standards Institute ANSI/TIA/EIA 568-B
Commercial Building Telecommunications Cabling Standard
British Standard BS 6387
Test Method for Resistance to Fire of Cables Required to Maintain Circuit Integrity Under Fire Conditions
BS EN ISO 4589-2
Plastics: Determination of Burning Behaviour by Oxygen Index – Part 2: Ambient Temperature Test
EN 60811-1-1
Common Test Methods for Insulating and Sheathing Materials of Electric Cables and Optical Cables
EN 50289 Series
Communication Cables - Specifications for Test Methods
EN 50288-1
Multi-Element Metallic Cables Used in Analogue and Digital Communication & Control-General Specification-Part 1
EN 50288-7
Multi-Element Metallic Cables Used in Analogue and Digital Communication & Control-Sectional Specification for Instrumentation & Control Cables- Part 7
EN 50290-2-29
Communication Cables- Common Design Rules and ConstructionCross Linked PE Insulation Compounds
EN 50290-2-22
Common Design Rules and Construction - PVC Sheathing Compounds
International Organisation of Standardisation ISO 9001
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Quality Management System-Requirements
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Indian Standards (IS) IS 7098
Specifications for Cross Linked Polyethylene PVC Sheathed Cables
IS 10810
Method of Test for Cables
Part 40
Method for Testing of Uniformity of Coating on Zinc Coated Articles
Part 58
Oxygen Index Test
Part 61
Fame Retardant Test
Part 63
Smoke Density of Electric Cable Under Fire Condition
IS 3975
Low Carbon Galvanized Steel Wires, Formed Wires and Tapes for Armouring of Cables
IS 1554
Specifications for PVC Insulated (Heavy Duty) Electric Cables
IS 5831
PVC Insulation and Sheath of Electric Cables
IS 6380
Specification for Elastomeric Insulation and Sheath of Electric Cables
Oil Industry Safety Directorate
2.3
OISD 117
Fire Protection Facilities for Petroleum Depots, Terminals, Pipeline Installation & Lube Oil Installation
OISD 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon Pipelines
OISD 149
Design Aspects for Safety in Electrical Systems
OISD 244
Storage and Handling of Petroleum Products at Depots and Terminals.
OISD 118
Layouts for Oil and Gas Installations.
Project Document Reference 15984-000-IC-BOD-0001
2.4
Instrument Design Basis
Abbreviat ions ANSI
American National Standards Institute
ASTM
American Society for Testing and Materials
IEC
International Electro technical Commission
BS
British Standard
IS
Intrinsically Safe
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
2.5
LSZH
Low Smoke Zero Halogen
NIS
Non-Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization for Standardization
GSWA
Galvanized Steel Wire Armour
HDPE
High Density Polyethylene
PAGA
Public Address and General Alarm
PVC
Polyvinyl Chloride
FRLS
Flame Retardant Low Smoke
AWG
American Wire Gauge
TIA
Telecommunications Industry Association
EIA
Electronic Industry Alliance
XLPE
Cross linked Polyethylene
Conflict s, Deviations and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • Statutory Regulations • This Specification / Data Sheet(s) • Project Specifications Referenced Codes and Standards.
2.6
Definitions OWNER
The party that initiates the projects and ultimately pays for its design and construction, Bharat Petroleum Corporation Limited. EPCM The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. CONTRACTOR The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. SUPPLIER/ VENDOR The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
3.
GENERAL DESIGN CRITERIA
3.1
Electromag netic Compat ibility All electrical equipment shall comply with Electromagnetic Compatibility requirement specified in IEC 61000.
3.2
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.3
Reliability and Maintenance High reliability of equipment’s is of paramount importance and therefore only existing field proven equipment, which is readily available and used widely in similar applications, shall be considered. Selection of cables shall take account of the projects overall requirements for high availability.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
4.
GENERAL REQUIREMENTS OF CABLES The instrument cables shall be in accordance with EN 50288-1 & EN 50288-7. Cables for intrinsically safe circuits shall be according to IEC 60079-14. The standard outer sheath colors for IS cables shall be Blue whereas for Non-IS cables the same shall be Black. Red outer sheath shall be considered for F&G cables. All Instrument cables as a minimum shall be of flame retardant type in accordance with IEC-603323-24 (Type-III, Category C) and confirming to category AF as per IS 10810. Cables for F&G system shall be fire resistant type to IEC-60331-1. The cables shall have a low smoke property and the minimum value of light transmittance shall be 60%. Cables for analog signals shall have both individual and overall screen. Cable for digital signals shall have overall screens. The pairs / triads of the cable shall be uniformly twisted together. The cables shall be suitable for laying in trays, trenches, ducts, conduits and for direct buried installations with uncontrolled backfill and possibility of flooding by water and chemicals. Materials shall be chosen with due regard to this specification and be fit for the duty described. Cables shall be constructed with suitable sheathing materials which shall withstand exposure to the environment, with specific attention given to the following: • Exposure to water • Exposure to intense heat and ultra-violet radiation from the sun • Exposure to hydrocarbons The cables offered shall, preferably, be standard types in regular production by the Manufacturer. All cables shall be type tested and certified by an independent testing authority. Instrument cables shall include pair / triad / core cables for intrinsically safe and non-intrinsically safe circuits. Telecommunication cables shall include telephone cable, CAT-6 A cable, fiber optic cable and PAGA Cable etc.
4.1
Cable Code A code number has been allocated for each type of cable to be purchased. These codes and their summarized descriptions (conductor area, number of cores, etc.) of their associated cables are listed in section 6.3. The cable type codes shall be typically as per below table. Cable Type Type Code Cable Code (Refer Note) Earthing Cables
EC
wxyz
Instrument Cables
JC
wxyz
Fire and Gas Cables
FG
wxyz
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Telecommunication Cables
TC
wxyz
Note: ‘wxyz’ = a four digit number, refer section 6.3 for details.
4.2
Conductors Conductors shall be Class 2, high conductivity, concentric stranded manufactured from fully annealed, circular, tinned copper wires free from Silver, splinters, scales or other imperfections. All conductors shall comply with IEC 60228. Cables for analogue signals & discrete signals shall have conductor size 1.5 mm² stranded as a minimum. Instrument power supply cables (24V DC to solenoid valves etc.) shall have stranded 2.5 mm² conductor size as a minimum.
4.3
Conductor Insulation and Co lor Code Insulation of the cores shall be 85 deg. C, suitable for the specified voltage designation and duty. The insulation shall be applied by an “triple extrusion process” to form a compact homogeneous body. The insulation material for Flame retardant cable shall be “Cross linked Polyethylene (XLPE)” and for Fire resistance cable shall be “Mica glass tape with XLPE” in accordance with EN 50290-2-29. Fire resistant cable shall withstand temperature upto 90 deg. C as per IS 6380. Minimum insulation thickness shall be as per Table 1 of EN 50288-7. Maximum rated voltage shall be 500 V AC Insulation details shall be as per below table: Cable Code
Cable Type
Insulation Material
Conductor Identification / Colour
Type EC
Earthing Cable
PVC
Green with yellow stripe
Type JC
Core Cable
XLPE
White (Note 1, 2)
Type JC
Pair Cable
XLPE
White, Black (Note 1)
Type JC
Triad Cable
XLPE
White, Black, Red (Note 1)
Type FG
Core Cable
Mica glass tape + XLPE
White (Note 1, 2)
Type FG
Pair Cable
Mica glass tape + XLPE
White, Black (Note 1)
Type FG
Triad Cable
Mica glass tape + XLPE
White, Black, Red (Note 1)
Notes:(1) Each Conductor shall be embossed or printed with the core / pair / triad number. (2) Green with yellow stripe grounding conductor shall be considered for power cables.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES 4.4
Laying Up All cores of cable having two or more conductors shall be laid with a right hand direction of lay. Alternate directions shall be used for successive layers of multi-pair / triad cables. For multi-pair cables, each pair shall be uniformly twisted together and the lengths of lay shall be such that the two wires forming each pair are not disassociated by normal handling. The lay lengths of adjacent pairs shall not exceed 100 mm.
4.5
Bedding Cables shall be of a circular construction and shall be substantially compact to meet the requirements for direct entry into Ex certified equipment. Bedding material shall be compatible with fire performance and toxic emission requirements for the cable. Bedding shall be of non-hygroscopic material and capable of withstanding the temperatures encountered when conductors are operating at their maximum rated temperatures. Bedding shall be suitable for the specified duty and configuration and shall be applied by an extrusion process. The process of cable manufacturing shall be controlled to prevent bonding of bedding to the conductor insulation. In case the bedding materials used in cable construction have a propensity for such undesirable bonding, the Vendor shall ensure its Quality Procedures for prevention and detection of such bonding are invoked and strictly applied.
4.6
Fillers Fillers shall be used in the interstices between each core or pair and any central voids, where it is not possible to achieve a compact and circular cross section with the extruded bedding. Filler material shall be compatible with fire performance and toxic emission requirements for the cable. Fillers shall be of non-hygroscopic material and capable of withstanding the temperatures encountered when conductors are operating at their maximum rated temperatures.
4.7
Inst rument Cable Screens The screens shall be formed from a helical wrap of aluminium backed Mylar tape. The shield shall have 100% coverage of each pair / triad. The aluminium coating shall be on the inside of the tape and shall be in continuous contact with a 7 / 0.25 mm tinned copper drain wire. Individual screens shall be electrically isolated from each other. Where individual pair screening is specified, each screen shall be clearly identified in accordance with the pair numbering system.
4.8
Armouring Galvanized Steel wire armour (GSWA) shall be provided over inner sheath of the cable. The dimensions of the armour shall be as per IS 1554 (part 1). Requirement and methods of tests for armour material and uniformity of galvanisation shall be as per IS 3975 and IS 10810 (part 40) respectively.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES 4.9
Sheath All power & control cables shall preferably have extruded inner and outer sheaths. The cable sheath shall be color coded as specified in Section 6.3. All cables shall have outer sheaths formed from flame retardant low smoke (FRLS), low halogen PVC compound in accordance with EN 50290-2-22. The nominal thickness shall be calculated as per section 4.12 & 4.16 of EN 50288-7 for Inner sheath and outer sheath respectively. Sheath materials shall be suitable for direct buried underground installations and for long term exposure to direct sunlight and shall be resistant to damage by occasional wetting with liquid hydrocarbon compounds. Sheath materials shall comply with fire performance and toxic emissions requirements for the cable. The process of cable manufacture shall be controlled to prevent bonding of the cable sheath to armour and bedding. A rip cord shall be provided for inner sheath in all cable types. Outer sheath shall be suitable for protecting the cable against rodent and termite attack.
4.10
Marking and Identification The cable cores and outer sheaths shall be legibly stamped, embossed or printed using indelible compounds. Cores / pairs / triads for control cables shall be numbered commencing at ‘1’ and continuing in sequence until all circuits are identified. The maximum spacing for identification of cores shall not exceed 150 mm. Outer sheaths shall be embossed throughout the cable length on two sides with the following information: • Manufacturer’s Name • National / International Standard Identification (EN 50288-7) • Cable designation: No. of cores / pairs & core size, Voltage rating • Purchaser’s Type Code • Cable length, starting at zero on the inside of the drum and metre marked at every 1 metre to the final cable length of each drum. Cable sheaths for fire resistant cables shall be embossed with the letters “FR” at a spacing not exceeding 1 metre.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
5.
PERFORMANCE REQUIREMENT
5.1
Flame Retardant Cables All cables as a minimum, shall be classified as flame retardant and shall be compliant with the requirements specified for Category C in IEC 60332. All cables shall be flame retardant low smoke & shall be tested in accordance with IEC 60754-1. Cables shall be tested for smoke emission characteristics in accordance with IEC 61034 and shall have a minimum light transmission value greater than 70%.
5.2
Fire Resistant Cables Fire resistant cables shall be compliant with the requirements of IEC 60331 and shall be listed by UL / FM or equivalent in fire service. Fire resistant cables shall maintain the integrity of the circuit under fire conditions whilst simultaneously sustaining a degree of mechanical impact for the full time of the test, as described in IEC 60331. A certificate of test issued by a certified testing authority shall be supplied to verify circuit integrity. Fire resistant cables shall be capable of operating when exposed to a water spray during a fire as detailed in BS 6387. Cable ends are to be sealed to prevent ingress of moisture during the test.
5.3
Physical Characteristics Cable dimensional requirements shall be as per EN 50288-7 & all the dimensional tests of cables (Thickness of insulation, Concentricity of insulation, thickness of inner & outer sheath, outer diameter of cable) shall be carried out as per EN 60811-1-1
5.4
Oxygen Index The oxygen index value of 29 or greater is required. All non-metallic material components of the cable shall be tested for Oxygen Index according to the requirements of BS EN ISO 4589-2 / ASTM D2863 for determination of oxygen index. The manufacturer shall state the value achieved and if applicable the equivalent standard used.
5.5
Joints in Cables The cable shall be supplied in a single length. Joints in conductors and cables are not acceptable.
5.6
Drum Lengt h & Leng th To lerance The length of the cable in each drum shall be as per manufacturer’s standards. In general following shall apply, •
Drum length for single pair / triad cable : 1000 meters
• Drum length for multi-pair / triad cable : 1000 meters The negative length tolerance in drum shall not be accepted. 15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
6.
CABLE SPECIFICATION
6.1
Inst rument Cable Instrument cables shall include single or multi-pairs and triads as appropriate to the application, with individual and overall screening as specified for the particular cable.
6.2
Teleco mmunicatio n Cables (TC & FO) Telecommunication cables shall be of flame retardant type, complying with IEC 60332 Category C. Where fire resistant cables are specified, they shall also comply with IEC 60331. Communication cables are sub-divided into the following cable types: • Telephone and Data Cables (TC): Telephone and Data cables shall be designed for use in data communications networks to meet the requirements of ANSI/TIA/EIA 568-B. Telephone and Data cables shall have black outer sheaths. • Fiber Optic Cables (FO): Refer section 6.4.2 for the details of fiber optic cables. • PAGA Cable: PAGA Cable shall comply with IEC 60331.
6.3
Cable Project Codes Refer below tables for the cable coding format for this project.
EARTHING CABLE CODE - Type ECwxyz Cable Type
Armour
1st Digit (w)
Category
2nd Digit (x)
No. of 3rd Conduct Digit ors (y)
Flame Retardant
Unarmo ured
1
Core Cable
1
1 Core
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1
Conductor Cross Section
4 mm²
4th Digit (z) 1
6 mm²
2
10 mm²
3
16 mm²
4
25 mm²
5
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES INSTRUMENT CABLE CODES – Type Jcwxyz Cable Type
1st Digit (w)
Category
Flame GSWA Retardant, NonIS, Black
1
Flame Unarmo Retardant, Non- ured IS, Black Flame Retardant, Blue Flame Retardant, Blue
Armour
GSWA
No. of 3rd Conductor Conductor Digit Cross Section s (y)
4th Digit (z)
Overall 1 screen Pair Cable
1 Pair Triad
/ 1
0.5 mm²
1
2
Ind & O/A 2 screen Pair Cable
2 Pair Triad
/ 2
1.0 mm²
2
3
Overall 3 screen Triad Cable
6 Pair Triad
/ 3
1.5 mm²
3
4
Ind & O/A 4 screen Triad Cable
12 Pair / 4 Triad
2.5 mm²
4
Core Cable 5 + Ground
24 Pair / 5 Triad
IS, Unarmo IS, ured
Type K Thermoco uple Ind & O/A screen (*)
2nd Digit (x)
6
2 Core + 6 GND
6 Core + 7 GND 12 Core + 8 GND 8 Triad
9
(*) - Type K thermocouple cable shall be as per IEC 60584-3. The outer sheath colour shall be Green as per table 2 of IEC-60584-3.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES FIRE & GAS CABLE CODES – Type FGwxyz Cable Type
Armour
1st Digit (w)
Category
Fire Resistant, GSWA Non-IS, Red
1
Fire Resistant, Unarmo Non-IS, Red ured
No. of 3rd Conductor Digit s (y)
Conductor Cross Section
4th Digit (z)
Overall 1 screen - Pair Cable
1 Pair / 1 Triad
0.5 mm²
1
2
Ind & O/A 2 screen - Pair Cable
2 Pair / 2 Triad
1.0 mm²
2
Fire Resistant, IS, GSWA Red
3
Overall 3 screen Triad Cable
6 Pair / 3 Triad
1.5 mm²
3
Fire Resistant, IS, Unarmo Red ured
4
Ind & O/A 4 screen - triad Cable
12 Pair / 4 Triad
2.5 mm²
4
Core Cable
24 Pair / 5 Triad
4 mm2
5
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2nd Digit (x)
5
2 Core
6
6 Core
7
12 Core
8
24 Core
9
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES TELECOMMUNICATION CABLE CODES – Type TCwxyz Cable Type
Armour
1st Digit (w)
Category
2nd Digit (x)
No. of 3rd Conductors Digit (y)
Conductor Cross Section
4th Digit (z)
Flame Retardant
Unarmoured
1
Overall screen pair
1
2 Pair
1
0.20 mm² 1 (24 AWG)
GSWA
2
Ind & O/A 2 screen pair
4 Pair
2
0.25 mm² 2 (23 AWG)
Unarmoured
3
Un-shielded
2 Core Ground
GSWA
4
Core Cable + 4 Ground
Black Flame Retardant Black Fire Resistant
3
+ 3
1.5 mm2
3
4
2.5 mm2
4
4 mm2
5
Black Fire Resistant Black
Note: Outdoor telecommunication power cable shall be 3 Core (2 Core + Gnd) with conductor cross section of min 4 mm2.
FIBRE OPTIC CABLE CODES – Type FOwxyz Cable Type
Armour
1st Digit (w)
Category
2nd Digit (x)
No. of 3rd Conductors Digit (y)
Conductor Cross Section
4th Digit (z)
Flame Retardant, Black
GSWA
1
Single Mode
1
6 Core
1
-
1
12 Core
2
4 Core
3
15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Cable Type Identification Each cable type has been assigned a code with following criteria: Cable Type Code Cable Type & Armour Cable Category No. of Conductors Conductor Cross Section Type code-wxyz E.g. - The identification code for 12 pair x 1.5 mm² armoured, flame retardant cable with individual & overall screen for intrinsically safe circuits connected to PLC will be JC-3243.
6.4
Special Cables
6.4.1
CAT Cable(TC-3322) Category Numbers of Pair Size Conductor material Insulation Material Conductor Colour Coding
Outer Jacket Colour 6.4.2
6A 4 pair, Twisted, UTP 0.25 mm² (23 AWG) Bare Copper PVC (Polyvinyl chloride) Pair 1 – White / Blue stripe and Blue Pair 2 – White / Orange stripe and Orange Pair 3 – White / Green stripe and Green Pair 4 – White / Brown stripe and Brown As per section 4.9 Grey
Fiber Optic Cable (FO-1111, FO-1131 & FO-1121) (4/6/12 fiber single mode armoured cable specification) Attenuation (Cabled) At 1310 nm At 1550 nm Cladding Diameter Cladding Non-Circularity
15984-BP-10-IC-SPC-0009 Rev : 0
≤ 0.36 dB/km ≤ 0.25 dB/km 125.0 ± 1.0 μm ≤ 1.0% Page 20 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Primary Coating Diameter Core/Cladding Concentricity Error Primary coating – cladding concentricity error Mode Field Diameter Fiber Curl Radius Zero-Dispersion Wavelength Zero-Dispersion Slope Polarisation Mode Dispersion Coefficient Cut-off Wavelength (Cables)
243±7 ≤ 0.8 μm ≤ 12 μm 9.3 ± 0.5 μm @ 1310 nm >4m 1300 to 1324 nm ≤ 0.092 ps/nm².km ≤ 0.2 ps/√km @ 1310 nm & 1550 nm ≤ 1260 nm
Fiber Macrobend : (100 turns.@1550 nm)
Coating Strip Force Proof stress level
≤ 0.1 dB 1.3 ≤ F ≤ 8.9 N 0.69 GPa
Technical Data For 6 Core Fiber: Fiber Count Armour Moisture Barrier Sheathing Strength Member Rip Cords Fiber per bundle Fiber type / colors
6.4.3
Type of Installation Flame Test Method
4/6/12 Core Galvanized steel wire armour Water Blocking Tape / Water Blocking Jelly As per section 4.9 2 No’s of embedded steel wires, 0.9m Aramid & Polyester ripcords 4/6 G. 652 fibers, Blue, Orange, Green, Brown, Slate, White, Red, Black, Yellow, Violet, Rose, Aqua Direct Buried IEC 60332
Telephone Cable (TC-2111) Number of Pair Size Conductor material Insulation Material Armour Type Outer Jacket Moisture Barrier Conductor resistance
2 pair, Twisted 0.20 mm² (24 AWG) Annealed Tinned Copper XLPE Galvanised steel wire armour As per section 4.9 Water Blocking Tape / Water Blocking Jelly 96 ohms/km
15984-BP-10-IC-SPC-0009 Rev : 0
Page 21 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Insulation resistance (Min) Capacitance unbalanced (Max) Type of Installation Flame Test Method 6.4.4
PAGA Speaker Cable (TC-2114) Number of Pair Size Conductor material Insulation Material Fire Resisting Barrier Overall Screen Armour Type Outer Jacket Voltage Type of Installation Flame Test Method
6.4.5
RS-485 Cable (TC-2221) Number of Pair Size Stranding Conductor material Insulation Material Impedance Voltage Rating Temperature Rating Conductor Colour Coding
Individual/Overall Screen Outer Jacket Colour Armour Type of Installation Flame Test Method 15984-BP-10-IC-SPC-0009 Rev : 0
1500M ohms/km <275pF/500m Direct Buried Flame Retardant (IEC 60332)
2 pair, Twisted 2.5 mm² Annealed Tinned Copper XLPE Glass Mica Tape (GMT) Aluminium backed Mylar Tape with 100% coverage Galvanised steel wire armour As per section 4.9 150/250V Direct Buried Fire Resistant (IEC 60331)
4 pair, Twisted, Individual and Overall Shield 24 AWG Stranded (7 x 0.2) Annealed Tinned Copper HDPE 120 Ohm 300V -20 °C to 70 °C Pair 1 – White-Blue Pair 2 – White-Orange Pair 3 – White-Green Pair 4 – White-Brown Aluminium backed Mylar Tape with 100% coverage As per section 4.9 Black Galvanised steel wire armour Direct Buried Flame Retardant (IEC 60332) Page 22 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
7.
INSPECTION AND TESTING
7.1
General The Vendor shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the cables. However, the submitted documentation shall not be regarded as the total requirement. The Owner may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with approved procedures. Third Party design verification may be required. Where this is required, it shall be performed at the Vendor’s cost by an organization nominated by the EPCM and identified in the technical requisition. The Vendor shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilized. The Vendor shall demonstrate that it operates a quality system in accordance with an internationally recognized standard. The effectiveness of the quality system and the Vendor’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The Vendor shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
7.2
Inspectio n and Test Plan (ITP) The Vendor shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The Vendor shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the Vendor, between the date of ordering and the date of delivery. The EPCM and the Vendor shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
7.3
Inspectio n The EPCM or its authorized representatives shall be permitted at all times free access to all parts of the Vendor’s workshops that concern the construction, assemblies and testing of the cables with prior notice. Inspection by the EPCM shall not relieve the Vendor of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification.
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Page 23 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES 7.4
Testing
7.4.1
General The Vendor shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third party verifier as identified by the EPCM / Verifier in the inspection and test plan. The Vendor shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the Vendor’s shop or his sub-Vendor’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the Vendor’s test facility. Test equipment shall be supplied by the Vendor and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the Vendor’s QA system. The Vendor shall maintain up-to-date documentation at all times reflecting the inspection / testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the Vendor’s and / or EPCM’s quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submittable documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records.
7.4.2
Type Tests Type Tests shall be carried out with supervision and certification by a recognized testing authority. The tests shall comply with the requirements of IEC 60331 and IEC 60332-3, Category C (reduced propagation). The Vendor shall produce test certificates to prove that all cables comply with the requirements of the relevant sections of IEC 60228, IEC 60754, IEC 61034 and other standards referenced in this specification. The Vendor shall provide witnessed test certificates to confirm that all instrument cable types meet the requirements of this specification for electrical characteristics. On completion of tests and before dispatch of the cables from the Vendor's works, the Vendor shall supply a full set of test documents to the Purchaser. The test documents shall include, but not be limited to the test data for the following Type Tests:
15984-BP-10-IC-SPC-0009 Rev : 0
Page 24 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES • Insulation test • Bending tests • Long time voltage tests • Flame retardant test • Fire resistance test • Oil immersion test on sheath • Ageing test • Gas migration • Critical Oxygen Index (for insulation, bedding and sheath) • Smoke emission • Acid emission Where previous type testing has been completed on cables of identical design, type test documentation may be submitted in lieu of performing each of the listed type tests. 7.4.3
Routine Tests Prior to delivery, each cable shall undergo the following routine tests and checks. Tests shall comply with the requirements of IEC Standards & Electrical tests (Eg- Conductor resistance, Insulation resistance, Mutual Capacitance, Inductance, Inductance to Resistance ratio & Dielectric strength) as per EN 50289 Series Standards referenced in this document and shall include those listed below. All tests may be witnessed by the Purchaser. Full written test reports shall be submitted to the Purchaser on completion of the tests. • Continuity and resistance test for conductors and screens. • Insulation resistance tests between all conductors & between conductor(s) and screen(s). • Visual check on general appearance and finish. • Measure the overall diameter of the cable sheath and bedding. • Check for correct colour and markings on insulation and sheath. • Check for correct markings on drums.
15984-BP-10-IC-SPC-0009 Rev : 0
Page 25 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
8.
HANDLING AND TRANSPORT The Vendor shall be solely responsible for the adequacy of the preparation for shipment provisions with respect to materials and application and to provide equipment at the destination in ex-works condition when handled by commercial carriers. Adequate protection shall be provided to prevent mechanical damage and atmospheric corrosion in transit and at site. Preparation for shipment and packing will be subject to inspection and rejection by the Purchaser’s inspectors. All costs occasioned by such rejection shall be to the account of the Vendor. Cables shall be drummed in maximum continuous lengths on non-returnable cable drums. Cables shall be sealed and fixed to the drum. Cable drums shall be fitted with battens, fixed around the entire periphery of the drum. Cable shall be packed in maximum drumming length of 2000 meters. The radius of the cable drum core shall not be less than 125% of the manufacturer’s recommended minimum bending radius. All cable drums shall have their identification reference clearly stenciled on the outside of both flanges. Drum identification labels shall be attached on the outside and inside of the drum flange. Labels shall be robust and non-fading and shall contain, as a minimum, the following information: • Drum identification number (as per Vendor’s drum schedule) • Voltage grade • Cable construction (e.g. PVC/SCN/EPR/GSWA/EVA) • Number of cores and cross section in mm2 • Cable quantity in meters • Total gross weight of cable and drum in kg. • The Manufacturer’s name • The year of manufacture • The Purchaser’s order number and item number • The Purchaser’s cable type code • Direction arrow for movement of drum. • Flame retardant / Fire resistant
15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
9.
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the material requisition and project general specification for vendor documentation. This includes both scope and timing. Vendor should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows: a) Construction drawing for each type of cable supplied. This drawing shall show, as a minimum, the following information • The strand diameter and number of strands per conductor • The conductor diameter • The diameter over the insulation • The number and orientation of cores (straight, twisted pair, triad, etc.) • The direction of lay • The screening arrangement (no screen, individual and / or overall screen, etc.) • The diameter over the bedding • The armouring wire or braid details (including wire diameters) • The diameter over the armouring • The overall diameter over the sheath • The weight of cable in kg/m • The materials of manufacture for each component • The colour of each component • The method of core identification • The minimum bending radius • Cable current ratings • Maximum conductor temperatures for load and fault conditions • Where production tolerances allow a range of diameters, the drawing shall indicate maximum and minimum dimensions. The information may be provided in tabular format for each cable type. b) Special installation instructions c) All certification for Routine & Type tests d) Any appropriate literature & catalogues The Vendor shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Automatic Sampling System
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0013 07 Nov 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0013 Rev : A
Page 1 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
SYNOPSIS This document presents the specification for Automatic Sampling System of the Bina Panki Multiproduct Pipeline Project. The specification is used to detail the instrumentation design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issue for Customer Review
ORIG
TIRA
15984-BP-10-IC-SPC-0013 Rev : A
REVIEW
POLG
WORLEYPARSONS APPROVAL
DATE
f
07 Nov 2019
CUSTOMER APPROVAL
DATE
NAIU / KAVK
Page 2 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
CONTENTS 1
INTRODUCTION .......................................................................................................................................... 5 1.1
Scope of Document ..................................................................................................................................... 5
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .............................................................................................................................................................. 6 2.1
General ........................................................................................................................................................ 6
2.2
International Codes and Standards ............................................................................................................. 6
2.3
Project Document Reference ....................................................................................................................... 7
2.4
ABBREVIATIONS ........................................................................................................................................ 8
2.5
Conflicts, Deviations and Amendments ....................................................................................................... 8
2.6
Definitions .................................................................................................................................................... 8
3
GENERAL DESIGN CRITERIA .................................................................................................................... 9 3.1
Quality Assurance ........................................................................................................................................ 9
3.2
Reliability and Maintenance ......................................................................................................................... 9
3.3
Ingress Protection ........................................................................................................................................ 9
3.4
Site Condition ............................................................................................................................................... 9
3.5
Electromagnetic Compatibility...................................................................................................................... 9
3.6
Special Tools................................................................................................................................................ 9
3.7
Design Life ................................................................................................................................................... 9
3.8
Hazardous Area Requirements.................................................................................................................. 10
3.9
Surge and Transient Protection ................................................................................................................. 10
3.10
Utilities Available ........................................................................................................................................ 10
4
GENERAL REQUIREMENTS OF AUTOMATIC SAMPLING SYSTEM .................................................... 11 4.1
Materials ..................................................................................................................................................... 11
4.2
HSE Requirements .................................................................................................................................... 11
5
TECHNICAL REQUIREMENTS ................................................................................................................. 12 5.1
General Requirements ............................................................................................................................... 12
5.2
Scope of Supply ......................................................................................................................................... 12
5.3
Take-off Probe ........................................................................................................................................... 12
15984-BP-10-IC-SPC-0013 Rev : A
Page 3 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 5.4
Sample Extractor........................................................................................................................................ 13
5.5
Sampler Controller ..................................................................................................................................... 13
5.6
Sample Receiver ........................................................................................................................................ 13
5.7
Sample Transport Line ............................................................................................................................... 14
5.8
Sample Receiver Enclosure....................................................................................................................... 14
5.9
Field Calibrations ....................................................................................................................................... 14
6
AUTOMATIC SAMPLING SYSTEM DESIGN REQUIREMENTS .............................................................. 15 6.1
Process Connections ................................................................................................................................. 15
6.2
Instrumentation Hook-Up ........................................................................................................................... 15
6.3
Impulse Tube Fittings ................................................................................................................................. 15
6.4
Junction Boxes ........................................................................................................................................... 15
7
INSPECTION AND TESTING .................................................................................................................... 16 7.1
General ...................................................................................................................................................... 16
7.2
Inspection and Test Plan (ITP) .................................................................................................................. 16
7.3
Inspection ................................................................................................................................................... 16
7.4
Testing ....................................................................................................................................................... 16
7.4.1 General ...................................................................................................................................................... 16 7.4.2 Test Requirements ..................................................................................................................................... 17 7.4.3 Commissioning and Start-up...................................................................................................................... 17 7.4.4 Site Support ............................................................................................................................................... 18 8
IDENTIFICATION AND FINISHING ........................................................................................................... 19 8.1
Identification Label ..................................................................................................................................... 19
8.2
Painting and Coatings ................................................................................................................................ 19
9
HANDLING AND TRANSPORT ................................................................................................................. 20
10
DOCUMENTATION .................................................................................................................................... 21
11
TRAINING REQUIREMENTS .................................................................................................................... 22 11.1
General ...................................................................................................................................................... 22
12
SPARE PARTS .......................................................................................................................................... 23
13
SITE WORKS ............................................................................................................................................. 24
15984-BP-10-IC-SPC-0013 Rev : A
Page 4 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0013 Rev : A
Page 5 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • British Standard Institution (BS) • International Electrotechnical Commission (IEC) • The Institute of Petroleum (IP) • Institute of Electrical Engineers (IEE) • IP Codes of Practice • American Petroleum Institute (API) • Instrument Society of America (ISA) • OISD: Oil Industry Safety Directorate • PMPA: Petroleum & Mineral Pipelines Act, 1962 • Railways/Forest/NH/Other Pipelines- Terms and conditions applicable • Petroleum Act 1934 & Rules 2002 • MOE&F- Ministry of Environment & Forest guidelines • PNGRB Guidelines
2.2
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
American Society of Mechanical Engineers ASME B1.20.1
Pipe threads, General purpose (Inch)
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.20
Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral Wound and Jacketed
ASME PTC 19.3 TW
Thermowells Performance Test Codes
International Electro-Technical Commission IEC 61000
Electromagnetic compatibility (EMC)
IEC 60079
EXPLOSIVE ATMOSPHERES –Part 0: Equipment – General Requirements
15984-BP-10-IC-SPC-0013 Rev : A
Page 6 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM IEC 60332-1-1
Tests on Electric and Optical Fibre Under Fire Conditions Part 1-1: Test for Vertical Flame Propagation for a Single Insulated Wire or Cable Apparatus
IEC 60529
Degrees of Protection Provided by Enclosures (IP Code)
International Organisation of Standardisation ISO 9001
Quality management systems — Requirements
ISO 3170
Petroleum Liquids – Automatic Pipeline Sampling
American Petroleum Institute (API) API MPMS Ch. 8.2
Standard Practice for Automatic Sampling of Petroleum and Petroleum Products
API MPMS Ch. 8.3
Standard Practice for Mixing and Handling of Liquid Samples of Petroleum and Petroleum Products
American Society for Testing and Materials ASTM A269
Standard Specification for Seamless and Welded Austenitic StainlessSteel Tubing for General Service
ASTM D4177
Standard Practice for Automatic Sampling of Petroleum and Petroleum Products
European Standard EN 10204
Metallic products Types of inspection documents
Indian Standards IS 10810 (part 61)
Method of Test for Cables : Part 61 Flame Retardant Test
IS 2148
Electrical Equipment for Explosive Gas Atmosphere : Flameproof Enclosures “d”
IS 5780
Electrical Equipment for Explosive Gas Atmosphere : Intrinsic Safety “i”
IS 12063
Degrees of Protection Provided by Enclosure (IP code)
Oil Industry Safety Directorate
2.3
OISD – 118
Layouts for Oil and Gas Installations
OISD – 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon pipelines
OISD – 149
Design Aspects for Electrical Systems
Project Do cument Reference 15984-BP-10-IC-BOD-0001
15984-BP-10-IC-SPC-0013 Rev : A
Instrumentation Design Basis Page 7 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
2.4
2.5
15984-BP-10-PE-SPC-0001
Piping Material Specification
15984-BP-10-PE-SPC-0005
Specification of External Painting and Protective Coating
ABBREVIATIONS API
American Petroleum Institute
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing and Materials
IEC
International Electrotechnical Commission
IP
Ingress Protection
IS
Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization for Standardization
NDE / NDT
Non-Destructive Examination / Testing
SS
Stainless Steel
UPS
Uninterrupted Power Supply
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • Statutory Regulations • This Specification / Data Sheet(s) • Project Specifications • Referenced Codes and Standards
2.6
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0013 Rev : A
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor. Page 8 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
3 3.1
GENERAL DESIGN CRITERIA Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection All field mounted instruments, junction boxes, cable glands including blanking plugs, etc. shall have an environmental protection rating of IP 65 minimum. Indoor located instruments, panels shall be certified to IP 42 minimum.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Terminal
(*)
129
Location Bina Despatch Station
(*) Details to be provided later
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The supplier/VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.7
Desig n Life The design life of complete automatic sampling system shall be 20 years minimum.
15984-BP-10-IC-SPC-0013 Rev : A
Page 9 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 3.8
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge/Transient protection to be provided for all electronic Instruments at both field & control system end.
3.10
Ut ilities Available
3.10.1
Electrical Power The system shall normally operate on uninterrupted power supply unless otherwise specified. The following electric utility supplies will be made available for Automatic Sampling System. At Bina dispatch & Panki receipt station: • •
240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire UPS power supply 24V DC supply for switches, loop powered instruments
At Intermediate pigging station: • •
48V DC power supply for Automatic Sampling System. 24V DC supply for switches, loop powered instruments
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
4
GENERAL REQUIREMENTS OF AUTOMATIC SAMPLING SYSTEM
4.1
Materials
4.1.1
General All materials shall be new and free of defects. When materials are not specified or covered under the statements below or in datasheets, the VENDOR may offer its standard material suitable for the exposed tropical environment and operating / design service conditions specified after seeking prior approval from EPCM / OWNER. Metallurgy shall meet or exceed that of the associated piping class to which they are connected as detailed in “Piping Material Specification”. As a minimum, they shall be 316 grade stainless steel with a minimum of 2.5% Molybdenum content. Housing of all electronic components shall be epoxy-coated die-cast aluminium. The enclosure of automatic sampling system shall be constructed from glass-fibre-reinforced polyester / SS316. AISI 316 stainless steel shall be used as a minimum for all wetted parts of the sampling system components, tubing and compression fittings. Care shall be taken in the selection of materials used for the sample probe, sample transport line, sample container etc. to minimise corrosion induced by process conditions, environmental conditions and combinations of dissimilar metals. All items on the automatic sampling system that are exposed to the environment shall be of a noncorroding material. Bolting and gasket materials for the flanged process connections to Purchaser piping are excluded from the scope of supply of the instrument VENDOR. All other bolts and gaskets shall be supplied by the VENDOR. The VENDOR shall not use any asbestos or mineral fibre products. Material Traceability and Certification The VENDOR shall provide certification to verify that the material of construction meet the requirements of the material specifications. As a minimum all the tubing, fittings shall be supplied with material test certification as per EN 10204 3.1.
4.1.2
4.2
HSE Requirements
4.2.1
Emissions The VENDOR shall take all necessary steps to minimise fugitive emissions, leakage, and environmental discharges.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
5
TECHNICAL REQUIREMENTS
5.1
General Requirements The automatic sampling system shall be designed & manufactured as a fully assembled unit complete with all necessary instrumentation & cabling inside the Supplier’s battery limit. Safe and adequate access shall be provided to all equipments, terminal boxes for maintenance and operational purpose inside the closed enclosure. The automatic sampling system shall meet the requirements of API MPMS chapter 8.2, BS EN ISO 3171 and ASTM D4177.
5.2
Sco pe of Supply The VENDOR’s scope of work shall include details design, quality assurance, manufacture, inspection, testing, packing, delivery, certification, documentation, calibration, training & site assistance for installation & commissioning of a fully integrated in-line type automatic sampling system. Depending on the application, the automatic sampling system shall consist of the following components as a minimum: -
5.3
Take-off probe (in-line type) Sample extractor Sample transport line (vendor shall consider minimum 5 meters) Sample receiver/container Weight Scale Instrument, cabling & terminal boxes Sampler cabinet and Sampler receiver cabinet c/w all components and tubing.
Take-off Probe Sample probe shall be provided to extract the sample in the main pipeline. It shall be suitable for the pipeline diameter as mentioned in instrument datasheet and shall be manufactured from SS316. The size (inlet area) of the probe shall be selected in order to avoid the blockages. Sample probes shall be designed in accordance with the process pipe specification and shall have the mechanical strength to avoid failure in high-velocity flow conditions. The isolation valves (supplied by others) shall be of a fire safe, antistatic ball type, and shall be fully interchangeable. Isolation valves shall meet piping specification. To prevent the sample from being misrepresentative of the flowing line, sample probe shall be designed to extend up to center half into the flowing stream. To verify that the probe is installed correctly, the probe opening is facing in the desired appropriate direction for the application, the external body of the probe shall be marked with the direction of flow. All special tools for take-off probe withdrawal under full line pressure without draining the system shall be provided. The VENDOR shall provide wake frequency and stress calculations in accordance with ASME PTC 19.3 to verify the probe design is suitable for the applicable process conditions at the installed location. The ratio of expected wake frequency to resonant frequency shall not exceed 0.8. Calculations shall be based on the maximum velocities expected.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 5.4
Sample Extractor Sample extractor shall be supplied to grab the sample in the main pipeline. The size of the sample grab shall be 2 ml. VENDOR to confirm if the sampler grab volume is adjustable. The sample extractor shall be actuated by solenoid valve and the actuation shall be electrically driven.
5.5
Sampler Controller NO dedicated sampler controller is envisaged in this project. The automatic sampling system will be controlled and operated by Station PLC / RTU. All the control commands to sample extractor (sampling frequency) and for sample receiver automatic change-over shall be provided from Station PLC / RTU. Station PLC / RTU will continuously monitor the number of grabs and the volume of the sample collected.
5.6
Sample Receiver Sample collected with the samplers are transferred to sample receiver for storage. The sample receiver shall be designed for liquid storage. It shall be housed in an insulated enclosure & shall be easily accessible for operational & maintenance purposes. It shall be portable, the total weight of the sample receiver including sample shall be easily transportable. VENDOR to specify the weight for CLIENT/EPCM approval. Minimum two numbers of sample receivers with auto changeover facility after completion of one batch shall be considered by VENDOR in his design. All the required equipments like 3-way valves, manifolds etc. shall be suitably considered. VENDOR shall also confirm if additional receiver will be required to remove line-fill during normal operation The material of sample receiver shall be minimum SS304 or higher grade, compatible with the process conditions as mentioned in datasheet. An electronic sample container weighing system shall be provided. It will be interfaced with Station PLC / RTU to determine the volume (& level) of sample that is going into the receiver. Pressure relief valve with set point below the design pressure of receiver & pressure gauge shall be provided on sample receiver. The internal bottom of the sample receiver shall be slopped towards the drain point to help facilitate complete liquid sample withdrawal. There should not be any internal pockets or dead spots. Internal surfaces of the container should be designed to minimize corrosion, encrustation, and clinging. This may require grinding of welds or specialized coating or both as necessary. The design shall meet all the requirements as per API MPMS Chapter 8. Sample receiver sizing The receiver shall be sized as per the guidelines given in API MPMS chapter 8.2. VENDOR shall consider 2 numbers of 18 liters each sample receivers in his scope of supply. VENDOR shall ensure that the container will be filled to 60% to 80% of its capacity during each batch.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 5.7
Sample Transport Line The sample transport line between sample extractor & receiver shall be SS316 tubing and to be sloped down from sample extractor to facilitate the natural draining of sample to the sample receiver. All sample line tubing shall be adequately supported to eliminate vibrations.
5.8
Sample Receiver Enclosure All the sample receivers, weighing system, switch-over mechanism shall be installed in a closed enclosure. Consideration shall be given to the risk of hydrocarbon gas accumulation in such enclosures. The cabinet shall be closed and sealed with 316SS latch mechanism. The distance between the sample extractor & receiver shall be kept as minimum as possible (typically less than 2 meter). An enclosure with liquid samples shall have a closed drain to prevent filling the enclosure with liquid in case of overflow or accidental spills. VENDOR can suggest / recommend any alternative method with proven track records, without compromising system reliability, performance and accuracy for Client review & acceptance during the bid stage.
5.9
Field Calibrations Automatic sampling system shall be equipped, where possible, with an in situ means of verifying calibration. VENDOR shall provide all the necessary requirements for the calibration of the proposed system & define the period between the routine calibration/checking.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
6 6.1
AUTOMATIC SAMPLING SYSTEM DESIGN REQUIREMENTS Pro cess Connect ions Process connections shall be of size, type and rating as specified in instrument datasheet and shall normally be flanged. Raised face (RF) flanges shall be used on line classes of 600# and less. Ring type joint (RTJ) flanges shall be used on line classes of 900# and above.
6.2
Instrumentat ion Hook-Up Tubing materials shall comply with ASTM A269 and shall be round and free of scratches on outside diameter. The fitting supplier should confirm the maximum allowable hardness of the tube. The tube material shall be stainless Steel 316, with a minimum Molybdenum content of 2.5%, seamless and drawn to ASTM A269, in a solution treated annealed condition, maximum hardness shall be Rb80. Stainless steel tubing shall be clearly marked at intervals along its length bearing e.g. “ASTM A269”, Grade, Size and Molybdenum content. Standard stainless steel 316 tubing sizes shall be as follows however larger wall thicknesses shall be used where necessary to achieve the required pressure rating for the specific application: Connection Tube Size Wall Thickness Instrumentation Impulse tubing Others Vents and drains
½”
0.065”
3/8”
0.049”
¼”
0.035”
The tube wall thickness, finish and roundness shall be checked against the fitting manufacturer’s requirements. Carbon steel, half hard copper and aluminium tube shall not be used.
6.3
Impulse Tube Fitt ing s Compression fittings shall be (Swagelok / Parker or equivalent) 316 SS as minimum. Only double ferruled compression couplings shall be used.
6.4
Junction Boxes Any additional junction box required (e.g. for installation of external surge protector, control signals, power supply termination etc.) shall be supplied by Automatic Sampling System VENDOR. The junction boxes shall be PESO certified to Zone 1, Group IIA / IIB, Temperature Class T3, Weather proof to IP 65 minimum. Material of construction of junction box shall be LM-6 cast aluminium. Cable entries to Junction Boxes shall be preferably from the bottom. Side entry is also permitted. Top entry is forbidden. Unused entry holes shall be plugged with Nickel plated brass (dual certified) IP 65 minimum blanking plugs. Junction boxes, Local control station shall be Ex’e’ / Ex’d’ dual certified. VENDOR shall refer “Specification for Junction Boxes & Bulk Material – 15984-BP-10-IC-SPC-0010” for more details.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
7 7.1
INSPECTION AND TESTING General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection/testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault/correction records. All testing to be carried out in accordance with the approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
7.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
7.3
Inspection The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Instrument Data Sheets.
7.4
Testing
7.4.1
General The VENDOR shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third-party verifier as identified by the EPCM / Verifier in the inspection and test plan.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM The VENDOR shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the VENDOR’s shop or his sub-VENDOR’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the VENDORs test facility. Test equipment shall be supplied by the VENDOR and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the VENDORs QA system. The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection/testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the VENDORs and/or EPCMs quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submitted documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault/correction records.
7.4.2 Test Requirements Testing and certification for automatic sampling system shall be in accordance with the Instrument Data Sheets and EPCM’s VENDOR data requirements lists and shall include the following requirements as a minimum. • Visual checking • Dimensional checking • Flange face finish checking • Hydrostatic testing (1.5 times the maximum allowable working pressure) • NDE • Material Test and traceability reports shall be provided • Functional Testing • Certificates from statutory body • Calibration certificates for all the skid mounted instruments VENDOR shall further refer indicative Inspection & Test Plan (IITP) attached with the Material Requisition of for more details on testing requirements.
7.4.3 Commissioning and Start-up The VENDOR, in their bid, shall identify any special requirements or recommendations for VENDOR support during commissioning and start-up of the equipment supplied. The EPCM's final acceptance of the equipment will be subject to a performance test once the equipment has been installed and commissioned. The VENDOR shall confirm that, if required, they are able to fully support the installation, testing and servicing of the automatic sampling system and to offer specialist assistance where appropriate.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM As an option VENDOR shall quote as lump sum for supervision during hook-up and commissioning. Any bench sitting qualification shall be defined in the bid. EPCM shall install the automatic sampling system in accordance with VENDOR’s instruction.
7.4.4 Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDORs shall advise the location of their nearest service representative and nearest service facility.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
8 8.1
IDENTIFICATION AND FINISHING Identificat ion Label All instruments shall be supplied tagged in accordance with the datasheets detailing as a minimum. Tag plates shall be manufactured from 316 stainless steel material. Text and numbering shall clearly be engraved, paint filled and a minimum of 6 mm high. Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or stainlesssteel chain. Below minimum information shall be provided on nameplate. • Tag number as per datasheet • Manufacturer’s serial number & model number, trademark • Calibration range in engineering units as per datasheet • Hazardous area classification • Nominal end connection sizes • Body & wetted parts material
8.2
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and protective Coating – 15984-BP-10-PE-SPC-0005”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturers' products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
9
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. Automatic sampling system shall be shipped along with all the accessories, tubing & fittings etc. VENDOR shall take full responsibility of the operation of the single assembly after installation & commissioning at site. In addition, the following points shall be noted: • Wherever necessary, broad non-metallic slings shall be used to load and unload the equipments. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing the automatic sampling system & accessories subject to moisture damage. • All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. • Line connections shall be covered with wooden, plastic or metal friction plugs, caps or flanges to exclude foreign material from the interior of the equipment and to fully protect the faces of flanges from damage during shipment. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. • Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. • VENDOR shall submit details or the proposed packing and transportation methods for OWNER review and approval.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
10
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the material requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows: a) VENDOR Document List b) Production Schedule c) Inspection and Test Plan d) Equipment data sheet e) Bill of Material f) Electrical power & signal wiring diagram g) General Arrangement drawing with weights h) Hazardous area certification i) Type test certificates j) Calibration Certificates k) Routine test certificates l) Material certificates m) Mechanical and test reports n) NDT Test Reports o) Installation, operation and maintenance instructions p) Recommended Spares Parts List q) Shipping & Handling Procedures Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
11
TRAINING REQUIREMENTS
11.1
General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to Automatic sampling system and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes, etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. VENDOR shall provide on-site operator training prior to system handover. The training language shall be English.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
12
SPARE PARTS Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. VENDOR shall supply mandatory spares if mentioned in the Material Requisition. As a minimum, following spares to be considered for automatic sampling system. • Start-up and Commissioning spares • Two-year operational spares • Special tools and equipment Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware.
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
13
SITE WORKS VENDOR shall submit, for EPCM’s review, detailed procedures for the functional testing of automatic sampling system when installed in site.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR DENSITY METER
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Density Meter
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0006 22 Aug 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0006 Rev : A
Page 1 of 28
SPECIFICATION FOR DENSITY METER
SYNOPSIS This document presents the specification for Density Meter of the Bina Panki Multiproduct Pipeline Project. The specification is used to detail the design requirements of Density meter skid for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
WORLEYPARSONS APPROVAL
f TIRA
15984-BP-10-IC-SPC-0006 Rev : A
REVIEW
POLG
DATE
CUSTOMER APPROVAL
DATE
22 Aug 2019
NAIU / KAVK
Page 2 of 28
SPECIFICATION FOR DENSITY METER
CONTENTS 1
INTRODUCTION .......................................................................................................................................... 5 1.1
Scope of Document ..................................................................................................................................... 5
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .............................................................................................................................................................. 6 2.1
General ........................................................................................................................................................ 6
2.2
International Codes and Standards ............................................................................................................. 6
2.3
Project Document Reference ....................................................................................................................... 7
2.4
ABBREVIATIONS ........................................................................................................................................ 8
2.5
Conflicts, Deviations and Amendments ....................................................................................................... 8
2.6
Definitions .................................................................................................................................................... 9
3
GENERAL DESIGN CRITERIA .................................................................................................................. 10 3.1
Quality Assurance ...................................................................................................................................... 10
3.2
Reliability and Maintenance ....................................................................................................................... 10
3.3
Ingress Protection ...................................................................................................................................... 10
3.4
Site Condition ............................................................................................................................................. 10
3.5
Electromagnetic Compatibility.................................................................................................................... 10
3.6
Special Tools.............................................................................................................................................. 10
3.7
Design Life ................................................................................................................................................. 10
3.8
Hazardous Area Requirements.................................................................................................................. 11
3.9
Surge and Transient Protection ................................................................................................................. 11
3.10
Utilities Available ........................................................................................................................................ 11
4
GENERAL REQUIREMENTS OF DENSITY METERS ............................................................................. 12 4.1
Materials ..................................................................................................................................................... 12
4.2
HSE Requirements .................................................................................................................................... 12
5
TECHNICAL REQUIREMENTS ................................................................................................................. 13 5.1
Density Meter ............................................................................................................................................. 13
5.2
Optical Interface Detector .......................................................................................................................... 14
5.3
Density Converter ...................................................................................................................................... 14
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SPECIFICATION FOR DENSITY METER 5.4
Density Meter Skid Instrumentation ........................................................................................................... 15
5.5
Meter Sizing ............................................................................................................................................... 15
5.6
Density Meter Skid ..................................................................................................................................... 16
5.7
Pump based Density Meter Skid................................................................................................................ 16
5.8
Restriction Orifice based Density Meter Skid ............................................................................................ 17
5.9
Junction Boxes ........................................................................................................................................... 17
6
INSPECTION AND TESTING .................................................................................................................... 18 6.1
General ...................................................................................................................................................... 18
6.2
Inspection and Test Plan (ITP) .................................................................................................................. 18
6.3
Inspection ................................................................................................................................................... 18
6.4
Testing ....................................................................................................................................................... 18
6.4.1 General ...................................................................................................................................................... 18 6.4.2 Test Requirements ..................................................................................................................................... 19 6.4.3 Commissioning and Start-up...................................................................................................................... 19 6.4.4 Site Support ............................................................................................................................................... 20 7
IDENTIFICATION AND FINISHING ........................................................................................................... 21 7.1
Identification Label ..................................................................................................................................... 21
7.2
Painting and Coatings ................................................................................................................................ 21
8
HANDLING AND TRANSPORT ................................................................................................................. 22
9
DOCUMENTATION .................................................................................................................................... 23
10
TRAINING REQUIREMENTS .................................................................................................................... 24 10.1
General ...................................................................................................................................................... 24
11
SPARE PARTS .......................................................................................................................................... 25
12
SITE WORKS ............................................................................................................................................. 26
ANNEXURE – 1 ......................................................................................................................................................... 27 ANNEXURE – 2 ......................................................................................................................................................... 28
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0006 Rev : A
Page 5 of 28
SPECIFICATION FOR DENSITY METER
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • • • • • • • • • • • • •
2.2
British Standard Institution (BS) International Electrotechnical Commission (IEC) The Institute of Petroleum (IP) Institute of Electrical Engineers (IEE) IP Codes of Practice American Petroleum Institute (API) Instrument Society of America (ISA) OISD: Oil Industry Safety Directorate PMPA: Petroleum & Mineral Pipelines Act, 1962 Railways/Forest/NH/Other Pipelines- Terms and conditions applicable Petroleum Act 1934 & Rules 2002 MOE&F- Ministry of Environment & Forest guidelines PNGRB
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
American Society of Mechanical Engineers ASME B1.20.1
Pipe Threads, General Purpose (Inch)
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.20
Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral Wound and Jacketed
International Electro-Technical Commission IEC 61000
Electromagnetic Compatibility (EMC)
IEC 60079
Explosive Atmospheres –Part 0: Equipment – General Requirements
IEC 60332-1-1
Tests on Electric and Optical Fiber Under Fire Conditions Part 1-1: Test for Vertical Flame Propagation for a Single Insulated Wire or Cable Apparatus
15984-BP-10-IC-SPC-0006 Rev : A
Page 6 of 28
SPECIFICATION FOR DENSITY METER IEC 60529
Degrees of Protection Provided by Enclosures (IP Code)
International Organisation of Standardisation ISO 9001
Quality Management Systems — Requirements
ISO 5168
Measurement of Fluid Flow: Estimation of Uncertainty of Flow - Rate Measurement.
American Petroleum Institute (API) API MPMS
API Manual of Petroleum Measurement Standards
American Society for Testing and Materials ASTM D1250
Standard Guide for Use of the Petroleum Measurement Tables
European Standard EN 10204
Metallic Products Types of Inspection Documents
Indian Standards IS 10810 (part 61)
Method of Test for Cables : Part 61 Flame Retardant Test
IS 2148
Electrical Equipment for Explosive Gas Atmosphere : Flameproof Enclosures “d”
IS 5780
Electrical Equipment for Explosive Gas Atmosphere : Intrinsic Safety “i”
IS 13947
Degree of Protection provided by Enclosures for Low Voltage Switchgear and Controlgear
IS 12063
Degrees of Protection Provided by Enclosure (IP code)
Oil Industry Safety Directorate
2.3
OISD – 118
Layouts for Oil and Gas Installations
OISD – 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon pipelines
OISD – 149
Design Aspects for Electrical Systems
Project Do cument Reference 15984-BP-10-IC-BOD-0001
Instrumentation Design Basis
15984-BP-10-PE-SPC-0001
Piping Material Specification
15984-BP-10-PE-SPC-0005
Specification of External Painting and Protective Coating
15984-BP-10-PE-SPC-0004
Specification for Valves
15984-BP-10-IC-SPC-0008
Specification for Field Instruments
15984-BP-10-IC-SPC-0009
Specification for Instrument & Telecom Cables
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
2.4
2.5
14953-BP-10-EL-SPC-0010
Specification for MV Induction Motor
14953-BP-10-EL-DAS-0012
Datasheet for MV Induction Motor
ABBREVIATIONS API
American Petroleum Institute
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing and Materials
IEC
International Electrotechnical Commission
BS
British Standard
FAT
Factory Acceptance Test
SAT
Site Acceptance Test
IP
Ingress Protection
IS
Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization for Standardization
NDE / NDT
Non-Destructive Examination / Testing
OID
Optical Interface Detector
P&ID
Piping & Instrument Diagram
SS
Stainless Steel
UPS
Uninterrupted Power Supply
RO
Restriction Orifice
TBE
Technical Bid Evaluation
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • • • •
Statutory Regulations This Specification / Data Sheet(s) Project Specifications Referenced Codes and Standards
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER 2.6
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0006 Rev : A
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
Page 9 of 28
SPECIFICATION FOR DENSITY METER
3 3.1
GENERAL DESIGN CRITERIA Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection All field mounted instruments, junction boxes, cable glands including blanking plugs, etc. shall have an environmental protection rating of IP 65 minimum. Indoor located instruments, panels shall be certified to IP 42 minimum.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Terminal
(*)
129
Location Bina Despatch Station
(*) Details to be provided later
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The supplier/VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.7
Desig n Life The design life of field instrumentation shall be 5 years minimum. The design life of control system shall be 20 years minimum.
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SPECIFICATION FOR DENSITY METER 3.8
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. All electronic / electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge / Transient protection to be provided for all electronic Instruments at both field & control system end.
3.10
Ut ilities Available
3.10.1
Electrical Power The system shall normally operate on uninterrupted power supply unless otherwise specified. The following electric utility supplies will be made available for Density Meter skid. At Bina despatch & Panki receipt station: • •
240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire UPS power supply for Density Meter & Sample Pump Motor. 24V DC supply for switches, loop powered instruments.
At all SV & Intermediate pigging station: •
48V DC ± 10% power supply will be provided for 4-Wire instruments etc.
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SPECIFICATION FOR DENSITY METER
4
GENERAL REQUIREMENTS OF DENSITY METERS
4.1
Materials
4.1.1
General All materials shall be new and free of defects. When materials are not specified or covered under the statements below or in datasheets, the VENDOR may offer its standard material suitable for the exposed tropical environment and operating / design service conditions specified after seeking prior approval from EPCM / OWNER. Metallurgy shall meet or exceed that of the associated piping class to which they are connected as detailed in “Piping Material Specification”. As a minimum, they shall be 316 grade stainless steel with a minimum of 2.5% Molybdenum content. Care shall be taken in the selection of materials used for the density meter to minimise corrosion induced by process conditions, environmental conditions and combinations of dissimilar metals. All items on the density meter skid that are exposed to the environment shall be of a non-corroding material. The VENDOR shall not use any asbestos or mineral fiber products.
4.1.2
Skid Piping Density meter skid piping, valves and fittings material of construction shall be minimum SS316 and shall be rated for given process conditions. Any deviation shall be specified in the bid with proper justifications by VENDOR. Pipe flanges & flanged fittings shall be as per ASME B16.5.
4.1.3
Material Traceability and Certification The VENDOR shall provide certification to verify that the material of construction meet the requirements of the material specifications. As a minimum all piping material of the density meter skid shall be supplied with material test certification as per EN 10204 and as mentioned in piping material specifications.
4.2
HSE Requirements
4.2.1
Emissions The VENDOR shall take all necessary steps to minimise fugitive emissions, leakage and environmental discharges.
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SPECIFICATION FOR DENSITY METER
5 5.1
TECHNICAL REQUIREMENTS Density Met er Continuous density meters for liquid shall be vibrating-element (or natural resonance) type installed in a by-pass flow through sample chamber. A vibrating sensor/ tube is maintained in resonance electronically by an electromagnetic circuit. The frequency of resonance depends on the density of the fluid within vibrating tube. The density meter sensor tubing size shall be 1 inch. Density meters shall be supplied in accordance with this specification and datasheets. The flow direction shall be clearly marked on the meter body to ensure correct installation. The design used shall provide maximum reliability, maximum on-line performance and minimum maintenance. Instrument shall be field proven. No prototype instrument shall be supplied. Technique of measurement used shall be interference free. It shall be immune to other impurities in the fluid stream. The density meter shall be rugged and insensitive to vibration and shock. The density meter shall have non-obstructed flow path through the instrument. The design shall be insensitive to viscosity. The density meter shall be provided with online temperature measurement with in-built temperature sensor Pt 100 for temperature compensation and specific gravity measurement. In case of remote mount transmitter, the cable entry sizes between the transmitter and transducers shall be decided by VENDOR. All interconnecting cables between transducers / pre-amplifier and transmitters and cable glands shall be supplied by VENDOR. The cable entry size shall be preferably ½” NPT. The cable glands shall be PESO certified to Zone 1, Group IIA / IIB, Temperature Class T3, Weather proof to IP65 minimum. Interconnecting cables shall be of armoured type, fire retardant to IEC 60332-11. The Density meter shall be electronic SMART type with 4-20 mA output and integral digital output meter. It shall have HART protocol for digital communication. Additionally, density meter shall be capable of giving pulse output. The Density meters shall comply with the following requirements: Repeatability: ± 0.02 kg/m³ or better of measured value Accuracy: ± 0.1 kg/m³ or better Zero Drift The meter shall have an over range protection of at least 130% of specified range The maximum pressure drop at meter maximum shall not exceed the allowable pressure drop across the system as specified in the data sheet • The meter shall be selected such that both accuracy and allowable pressure differential across the meter are complied • All density meters shall be suitable for water service also in addition to the fluids specified in the instrument datasheets Density meters, sample pump, the meter piping, valves & any additional accessories (i.e. pressure gauge, rotameter etc.) shall be rated for the maximum design pressure as indicated in the data sheets. Density meters shall have flanged end connections. • • • • •
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SPECIFICATION FOR DENSITY METER VENDOR shall consider Density Meter Skid at below locations At Bina Despatch Station: a) Restriction Orifice based Density Meter Skid. VENDOR shall also supply Optical Interface Detector installed on the Density meter skid At Intermediate Pigging Station: a) Restriction Orifice based Density Meter Skid At Panki Receipt Station: a) Restriction Orifice based Density Meter Skid. VENDOR shall also supply Optical Interface Detector installed on the Density meter skid b) Sample Pump based Density Meter Skid
5.2
Opt ical Interface Detector Interface detectors shall be provided at Bina despatch station & Panki receipt station for precise interface detection during batching operation. Optical (Refractive Index type) interface detector shall be preferably considered. It shall be able to provide accurate, real time data on product interface even when the difference in product density is not notable or in case of overlapping density values. OID shall be of electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol. Additionally, it shall be able to communicate with Station PLC over MODBUS RTU (RS-485) serial communication link. Interface detector with flange connection to process is preferred along with the insert / retractable assembly without disturbing process. The detector shall be installed on the by-pass loop of the Density meter skid.
5.3
Density Converter Each density converter shall be microprocessor-based unit designed to calculate density or specific gravity, density at reference condition & detect the density interface between different products. The density converter shall be suitable for flush panel mounting and will be supplied loose for mounting in control panel supplied by flow meter / PLC VENDOR in control room. All type of galvanic isolators, surge protectors with 20% spares and related accessories required for density converter shall also be supplied loose along with the density converter. The signal converter shall be field programmable and shall have extensive diagnostic capability. Meter parameters and factors set into the converter shall be retained in non-volatile memory and shall be secured with password such that un-authorized changes are prohibited. Configuration software and firmware shall be provided. Each Density converter shall be provided with following facilities as a minimum: • Alphanumeric displays providing interface to operator • Alarm / indications for status information • Keyboard for data entry commands etc. Each Density converter shall, as a minimum, perform the following functions and where necessary display relevant data: • Receive density inputs signal from associated density meter (pulse signal).
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SPECIFICATION FOR DENSITY METER • • • • • • •
5.4
Receive input signals from the associated external pressure and temperature (4-20 mA analog signals) transmitters. Receive 4 wire PT-100 temperature input from built in temperature sensor of density meter. (Optional) Calculate the operating density, utilizing density signal from density transducer. Compensate density for effect of pressure and temperature, to obtain corrected density at standard conditions (at 15 °C) as per API MPMS. Computation of density at standard, normal or user defined base conditions. Density converter shall have calculations for temperature compensation as per ASTM D1250. Density converter shall have interface detection software for advance warning of approaching liquid interface and shall be capable of providing, o Output interface alarm messages (potential free contacts) to Purchaser’s station PLC for logging and control. o Density analogue output (4-20 mA isolated) signals for corrected and uncorrected density signals to flow computer system for logging and control. o Display all measured and calculated variables. o Permanently display corrected density with sufficient digits. o Watchdog timer to monitor internal circuits and to signal to station PLC via hardwiring when a fault is detected. o Store in memory the applicable tables detailed in ASTM D1250 (or the appropriate formula and procedures)
Density Met er Skid Instrument ation Below instruments as a minimum shall be considered by VENDOR for Density meter skid. 1. Vibrating sensor type density meter 2. Pressure Gauge 3. Differential pressure transmitter across the filters 4. Rotameter with flow switch to be provided with potential free contact giving alarm to station PLC on low flow which will trip the pump in case of no flow. 5. Optical Interface Detector at Bina & Panki location as mentioned in Clause 5.1 & 5.2 above All the skid instruments shall be supplied as per Specification for Field Instruments: 15984-BP-10-IC-SPC0008 & datasheets. Refer Annexure 1 & Annexure 2 of this specifications for skid details.
5.5
Meter Sizing VENDOR shall furnish sizing calculations indicating flow through the density meter, sample pump / restriction orifice. VENDOR to consider the sample inlet / outlet line size & length, pipe line operating pressures, density of the fluid and other parameters and justify the selection of appropriate meter size, sample pump size / RO bore sizes. Very fast dynamic response is required for the density meter; hence VENDOR shall design the sample pump / restriction orifice, density meter & accessories adequately and ensure that the fresh sample from pipeline is available in meter within 60 seconds including sample transportation time and density meter’s response time. VENDOR to furnish calculations for sampling time. The density meter skid shall be located as close as possible to the process tappings.
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SPECIFICATION FOR DENSITY METER VENDOR shall indicate the range of viscosities over which the measurement accuracy remains within limits.
5.6
Density Met er Skid The skid design shall be free standing suitable for hazardous area installation. All piping shall be rigidly supported. Adequate pipe supports shall be provided for the complete density meter assembly. These shall be bolted to the skid structure and shall be designed & located with due regards to weight distribution & operational pipe stress. The skid shall be prefabricated and mounted on a steel frame. It shall have inlet and outlet flanges suitable for inlet and outlet sides as per datasheet. It shall have separate drain and vent connections. Each skid shall be complete in all respect, ready for alignment and grouting at site. All items shall be properly supported to avoid vibration. The VENDOR shall provide special support as required. All equipments / instruments shall be orientated to permit servicing without undue dismantling and to have good access and maximum safety. Lifting lugs and their supporting structure shall be designed for a load equal to two times the weight to be lifted (Shipping weight). The RO based density meter skid at Bina despatch station & Panki receipt station shall be provided with Optical Interface Detector (OID) installed on the skid. VENDOR shall provide the installation details like connection type & size, dimensions etc. of optical interface detector during technical bid evaluation for EPCM review. VENDOR shall provide overall dimensions of each skid with proposed modules of each skid considered along with estimated dimensions, weight of each skid, foundation details (suggestive) of each skid, along with the offer during TBE. All interconnecting cables within the skid from instruments, pump, etc. shall be wired up to junction boxes installed on the skid edge by VENDOR. All the cables shall be of SWA Armoured type and as per “Specification for Instrument & Telecom Cables: 15984-BP-10-IC-SPC-0009”. Cables shall be laid in prefabricated FRP cable trays. Refer document “Specification for Junction Boxes & Bulk Material – 15984BP-10-IC-SPC-0010” for more details.
5.7
Pump based Density Meter Skid Pump based density meter skid shall be considered for piggable lines (i.e. where the pipeline is entering into the Panki receipt station). The density meter shall be skid mounted completely assembled & tested with sample pump, rotameter, pressure gauge, magnetic particle filters, differential pressure transmitter, isolation valves, skid piping, etc. for quick installation and commissioning of equipment with minimum work at site. Refer Annexure - 1 for typical arrangement details of density meter skid with sample pump.
5.7.1
Sample Pump The sample pump will be installed on the By-pass line. It is VENDOR’s responsibility to design & select suitable pump based on the process details provided in datasheets to achieve fast response of density meter. The pump motor shall be PESO certified flameproof, suitable for Zone-1 Gr. IIA/IIB, T3 area.
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SPECIFICATION FOR DENSITY METER Flameproof Local control station (LCS) with green start pushbutton, red mushroom head lockable type stop pushbutton, local / remote selector switch shall be provided for pump motor. VENDOR shall also consider ammeter for motor rated above 5.5 kilowatt. The pump shall be subject to performance test at factory and the test results shall be provided by VENDOR with the final documents. Dual magnetic filters shall be provided at inlet of pump. VENDOR shall select the mesh size of filter suitable for the pump and density meter considering the presence of nominal suspended particles in the pipeline fluid. The magnet mounted in the filter shall be of permanent type & of 1000 gauss.
5.8
Restriction O rifice based Density Meter Skid Restriction orifice based density meter skid shall be considered inside station where lines are not piggable. The density meter shall be skid mounted completely assembled & tested with restriction orifice, rotameter, pressure gauge, Y-filter, isolation valves, skid piping, etc. for quick installation and commissioning of equipment with minimum work at site. Refer Annexure - 2 for typical arrangement details of density meter skid with restriction orifice. Restriction orifice supplied loose by VENDOR will be installed in the main line for bypass flow.
5.9
Junction Boxes Any additional junction box required (e.g. for installation of external surge protector, motor power supply, etc.) shall be supplied by density meter VENDOR installed on the skid edge and at easily accessible location. The junction boxes shall be PESO certified to Zone 1, Group IIA / IIB, Temperature Class T3, Weather proof to IP 65 minimum. Material of construction of junction box shall be LM-6 cast aluminium. Cable entries to Junction Boxes shall be preferably from the bottom. Side entry is also permitted. Top entry is forbidden. Unused entry holes shall be plugged with Nickel plated brass (dual certified) IP 65 minimum blanking plugs. Junction boxes, Local control station shall be dual Ex’e’ / Ex’d’ dual certified. VENDOR shall refer “Specification for Junction Boxes & Bulk Material – 15984-BP-10-IC-SPC-0010” for more details.
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SPECIFICATION FOR DENSITY METER
6 6.1
INSPECTION AND TESTING General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with the approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
6.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
6.3
Inspection The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Instrument Data Sheets.
6.4
Testing
6.4.1 General The VENDOR shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third-party verifier as identified by the EPCM / Verifier in the inspection and test plan.
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SPECIFICATION FOR DENSITY METER The VENDOR shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the VENDOR’s shop or his sub-VENDOR’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the VENDOR’s test facility. Test equipment shall be supplied by the VENDOR and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the VENDOR’s QA system. The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the VENDOR’s and/or EPCM’s quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submitted documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault/correction records.
6.4.2 Test Requirements Testing and certification for density meters (skid) shall be in accordance with the Instrument Data Sheets and EPCM’s VENDOR data requirements lists and shall include the following requirements as a minimum. • Visual checking • Dimensional checking • Flange face finish checking • Hydrostatic testing (1.5 times the maximum allowable working pressure) • NDE • Material Test (as per EN 10204 3.1) and traceability reports shall be provided • Functional Testing • Certificates from statutory body • Calibration certificates for all the skid mounted instruments VENDOR shall further refer indicative Inspection & Test Plan (IITP) attached with the Material Requisition of Density Meter for more details on testing requirements.
6.4.3 Commissioning and Start-up The VENDOR, in their bid, shall identify any special requirements or recommendations for VENDOR support during commissioning and start-up of the equipment supplied. The EPCM's final acceptance of the equipment will be subject to a performance test once the equipment has been installed and commissioned. The VENDOR shall confirm that, if required, they are able to fully support the installation, testing and servicing of the density meters and to offer specialist assistance where appropriate.
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SPECIFICATION FOR DENSITY METER As an option VENDOR shall quote as lump sum for supervision during hook-up and commissioning. Any bench sitting qualification shall be defined in the bid. EPCM shall install the density meter in accordance with VENDOR’s instruction.
6.4.4 Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDOR’s shall advise the location of their nearest service representative and nearest service facility.
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SPECIFICATION FOR DENSITY METER
7 7.1
IDENTIFICATION AND FINISHING Identificat ion Label All instruments shall be supplied tagged in accordance with the datasheets detailing as a minimum. Tag plates shall be manufactured from 316 stainless steel material. Text and numbering shall clearly be engraved, paint filled and a minimum of 6 mm high. Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or stainlesssteel chain. Below minimum information shall be provided on nameplate. • Tag number as per datasheet • Manufacturer’s serial number & model number, trademark • Calibration range in engineering units as per datasheet • Hazardous area classification • Nominal end connection sizes • Body & wetted parts material • Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer name on upstream side.
7.2
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and Protective Coating – 15984-BP-10-PE-SPC-0005”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturer’s products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR DENSITY METER
8
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. Density meter skid shall be shipped with the respective transmitters, pipes, fittings & accessories installed on a skid as single assembly. VENDOR shall take full responsibility of the operation of the single assembly after installation & commissioning at site. In addition, the following points shall be noted: • Wherever necessary, broad non-metallic slings shall be used to load and unload the density meter skid. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing density meter & accessories subject to moisture damage. • All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. • Line connections shall be covered with wooden, plastic or metal friction plugs, caps or flanges to exclude foreign material from the interior of the equipment and to fully protect the faces of flanges from damage during shipment. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. • Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. • VENDOR shall submit details or the proposed packing and transportation methods for OWNER review and approval.
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SPECIFICATION FOR DENSITY METER
9
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the material requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows:a) VENDOR Document List b) Production Schedule c) Inspection and Test Plan d) Equipment data sheet e) Wiring diagram f) General Arrangement drawing with weights g) Sizing calculations h) Hazardous area certification i) Type test certificates j) Calibration certificates k) Routine test certificates l) Material certificates m) Mechanical and test reports n) NDT Test Reports o) Installation, operation and maintenance instructions p) Recommended Spares Parts List q) Shipping & Handling Procedures r) Pump performance test curves Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
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SPECIFICATION FOR DENSITY METER
10
TRAINING REQUIREMENTS
10.1
General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to Density meter, pump & skid accessories and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes, etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. VENDOR shall provide on-site operator training prior to system handover. The training language shall be English.
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SPECIFICATION FOR DENSITY METER
11
SPARE PARTS Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. VENDOR shall supply mandatory spares if mentioned in the Material Requisition. As a minimum, following spares to be considered for Density meter skid. • Start-up and Commissioning spares • Two-year operational spares • Special tools and equipment Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware.
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SPECIFICATION FOR DENSITY METER
12
SITE WORKS VENDOR shall submit, for EPCM’s review, detailed procedures for the functional testing of density meter when installed in site.
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SPECIFICATION FOR DENSITY METER
ANNEXURE – 1 DENSITY METER SKID WITH SAMPLE PUMP – TYPICAL ARRANGEMENT
1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)
Density Meter Sample Pump Rotameter with Low Flow Switch Pressure Gauge Three-way Full-Bore Ball Valve Full Bore Ball Valve 2” Flanged Connections for Density Meter Skid. Flange Rating shall be as per Datasheet Reducer (if required) Cap Magnetic Particle Filter Differential Pressure Transmitter
The typical arrangement for density meter skid shown above covers the minimum requirement however VENDOR shall provide in-detail, the skid design / arrangement during technical bid evaluation. 15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
ANNEXURE – 2 DENSITY METER SKID WITH RESTRICTION ORIFICE – TYPICAL ARRANGEMENT
1) Density Meter 2) Restriction Orifice Plate (Supplied loose by density meter VENDOR) 3) Rotameter with Low Flow Switch 4) Pressure Gauge 5) Three-way Full-Bore Ball Valve 6) Full Bore Ball Valve 7) 2” Flanged Connections for Density Meter Skid. Flange Rating shall be as per Datasheet 8) Reducer (if required) 9) Cap 10) Y-Filter Additionally, VENDOR shall consider Optical Interface Detector on Density meter skid at Bina Despatch Station & Panki Receipt Station as per the details provided in this document. The typical arrangement for density meter skid shown above covers the minimum requirement however VENDOR shall provide in-detail, the skid design / arrangement during technical bid evaluation.
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UH
Cover Page
DATASHEETS FOR FIELD INSTRUMENTS BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 1
of
61
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Tag Number
Page No.
Cover Page Index Index Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD) Cover Page for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-100-LT-001) Datasheet for Level Transmitter - GWR (10-100-LT-002) Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Temperature Safety Valves 10-100-TSV-018 10-100-TSV-019 10-100-TSV-020 10-100-TSV-021 10-100-TSV-022 10-100-TSV-001 10-100-TSV-024 10-100-TSV-025 10-100-TSV-003 10-100-TSV-026 10-100-TSV-005 10-100-TSV-006 10-100-TSV-009 10-100-TSV-007 10-100-TSV-008 10-100-TSV-010 10-100-TSV-027 10-100-TSV-012 10-100-TSV-013 10-100-TSV-014 10-100-TSV-011 10-100-TSV-015
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 2
of
61
UH
Index Sn 55 56 57 58 59 60 61
Tag Number
Page No.
10-100-TSV-028 10-100-TSV-017 Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
55 56 57 58 59 60 61
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 3
of
61
UH
Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 4
of
61
UH
Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5 6
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
4 5 6 7 8 9
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 5
of
61
UH
General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
11 Vendor to note that Range for 10-100-PT-047 is 0 - 1 Kg/cm 2g, while the Design Pressure is 99 Kg/cm2g. Hence any necessary Transmitter Saver component required shall be in vendor's scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 6
of
61
UH
Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Specific Gravity Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPT(F), 2 Nos. Over-range Protection SIL Certification -Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 7
of
61
UH
Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Pressure Transmitter
SN
Tag Number
1
10-100-PT-038
2
10-100-PT-039
3
10-100-PT-040
4
10-100-PT-041
5
10-100-PT-042
6
10-100-PT-043
7
10-100-PT-044
8
10-100-PT-003
9
10-100-PT-004
10 10-100-PT-005 11 10-100-PT-006 12 10-100-PT-007 13 10-100-PT-008 14 10-100-PT-009 15 10-100-PT-010 16 10-100-PT-011 17 10-100-PT-062 18 10-100-PT-061 19 10-100-PT-014 20 10-100-PT-046 21 10-100-PT-015 22 10-100-PT-016 23 10-100-PT-017 24 10-100-PT-018 25 10-100-PT-019 26 10-100-PT-020 27 10-100-PT-021 28 10-100-PT-022
Service FROM HSD (EURO-III) TANK TO INLET MANIFOLD PRESSURE FROM HSD (EURO-IV)TANK TO INLET MANIFOLD PRESSURE FROM MS (EURO-III) TANK TO INLET MANIFOLD PRESSURE FROM MS (EURO-IV)TANK TO INLET MANIFOLD PRESSURE FROM SKO TANK TO INLET MANIFOLD PRESSURE FROM ATF TANK TO INLET MANIFOLD PRESSURE FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BF-001A) BASKET FILTER INLET PRESSURE (10-100-BF-001B) BASKET FILTER INLET PRESSURE (10-100-FT-001) ULTRASONIC FLOW METER OUTLET PRESSURE (10-100-FT-002) ULTRASONIC FLOW METER OUTLET PRESSURE (10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-001-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-002-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-24"-003-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-24"-004-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-005-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-013-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-015-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-015-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-018-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-018-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-022-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-022-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-023-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-023-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-024-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-030-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-038-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-038-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-040-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-040-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-041-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-041-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-042-E1X
HSD EURO-III LIQUID HSD EURO-IV LIQUID MS EURO-III LIQUID MS EURO-IV LIQUID SKO LIQUID ATF LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -26 0 -130 91 65 35 -26 0 -130 91 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -26 0 -130 91 65 35
7 Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
-0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA 0 to 10 VTA 0 to 10 VTA -0.9 to 3 VTA -0.9 to 3 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 120 VTA 0 to 120 VTA 0 to 10 VTA 0 to 10 VTA 0 to 120 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7)
of
Make and Model
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
55
Remarks
Rev
UH
Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Pressure Transmitter PID NUMBER SN
Tag Number
Service
(15984-BP-10-100-) Line Number
29 10-100-PT-023 30 10-100-PT-024 31 10-100-PT-027 32 10-100-PT-026 33 10-100-PT-025 34 10-100-PT-047 35 10-100-PT-028 36 10-100-PT-048 37 10-100-PT-063 38 10-000-PT-032 39 10-000-PT-033 40 10-100-PT-037 41 10-100-PT-029A 42 10-100-PT-029B 43 10-100-PT-029C 44 10-100-PT-064
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER PRESSURE
15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-042-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-046-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-046-E1X 15984-BP-10-100-PR-PID-0002 SHEET 5 (10-100-SLB-001) SCRAPER LAUNCHER PRESSURE 10-100-SLB-001 15984-BP-10-100-PR-PID-0002 SHEET 5 (10-100-SLB-001) SCRAPER LAUNCHER PRESSURE 10-100-SLB-001 15984-BP-10-100-PR-PID-0002 SHEET 5 (10-100-SLB-001) SCRAPER LAUNCHER PRESSURE 10-100-SLB-001 (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-049-D1X PIPELINE PRESSURE (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 15984-BP-10-100-PR-PID-0002 SHEET 5 10-000-P-4"-034-D1X PIPELINE PRESSURE (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 15984-BP-10-100-PR-PID-0002 SHEET 5 10-000-P-4"-034-D1X PIPELINE PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE (10-100-SP-001) SUMP PUMP DISCHARGE 15984-BP-10-100-PR-PID-0002 SHEET 6 10-100-CD-4"-067-A1X PRESSURE
Client Name Project Number Fluid Name Fluid State MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -26 0 -130 91 65 35 -26 0 -130 91 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -26 0 -130 91 65 35 -0 0 -99 91 65 35 -0 0 -99 91 65 35 -0 0 -99 91 65 35 -0 --99 91 65 35 -26 0 -99 91 65 35 -26 0 -99 91 65 35 -26 0 -99 91 65 35 -26 0 -130 91 65 35 -26 0 -130 91 65 35 -26 0 -130 91 65 35 -5 --18 7.5 65 35
8 Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 120 VTA 0 to 120 VTA 0 to 10 VTA 0 to 10 VTA 0 to 120 VTA 0 to 1 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 10 VTA
Burn Out Direction High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7)
of
Make and Model
55
Remarks
Refer General Note11
Rev
UH
Cover Page for Differential Pressure Transmitter
DATASHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 10
of
61
UH
Index for Differential Pressure Transmitter Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter
Remarks
Reivsion
10 11 12 13 14
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 11
of
61
UH
General Notes for Differential Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Differential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
10 Calibration range of differential pressure transmitter shall be verified at site as per actual site condition.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 12
of
61
UH
Datasheet for Differential Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone1, Gas Group II A/II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Specific Gravity Refer Appendix Viscosity(cst) Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Operating Differential Pressure Kg/cm² Refer Appendix TRANSMITTER Mounting Remote Mounted Body Material SS316 Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 / 194 Gr.8 Element Material SS316 O-Ring Material Teflon Ingress Protection Rating IP65 minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC, 2 wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction Refer Appendix Calibration Range(kg/cm²) Refer Appendix Instrument Range(kg/cm²) Refer Appendix Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in Engineering Units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF (2 Nos.) Over-range Protection As per manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -Manifold Mounting: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHAES Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 13
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61
UH
Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Differential Pressure Transmitter PID NUMBER SN
Tag Number
Service
(15984-BP-10-100-) Line Number
1 2 3 4 5 6 7 8
10-100-DPT-051 10-100-DPT-052 10-100-DPT-053 10-100-DPT-054 10-100-DPT-055 10-100-DPT-056 10-100-DPT-057 10-100-DPT-060
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE (10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE (10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE (10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-CD-4"-073-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-015-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-023-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-024-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-038-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-041-A1X 15984-BP-10-100-PR-PID-0002 SHEET 6 10-100-BD-4"-065-A1X
Client Name Project Number Fluid Name Fluid State (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -5 0 -18 7.2 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -3 0 -18 5 65 35 -3 0 -18 5 65 35 -0 0 -18 0.1 65 35
13 Diff. Pr Op Min Max Kg/cm2 -0.05 -0.05 -0.05 -0.5 -0.5 -0.05 -0.05 -0.05 --------
Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2 Inst. Range Kg/cm2
Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09
0 to 0.5 VTA 0 to 0.5 VTA 0 to 0.5 VTA 0 to 1 VTA 0 to 1 VTA 0 to 0.5 VTA 0 to 0.5 VTA 0 to 0.5 VTA
of
55
Burn Out Direction
Make and Model
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD)
DATASHEET FOR TEMPERATURE TRANSMITTER (RTD) BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 15
of
61
UH
Index for Temperature Transmitter (RTD) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD)
Remarks
Reivsion
15 16 17 18 19
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 16
of
61
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General Notes for Temperature Transmitter (RTD) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
10 In Fig.1 all the Dimensions are "Vendor to Advise". 11 Design of thermowell shall be as per ASME PTC 19.3 (Latest edition). 12 Thermowell shall be capable of withstanding the maximum design temperature and pressure of the system. 13 Thermowell assembly shall be supplied with Connection head, screwed terminals & nipple-union-nipple assembly in SS316 (neck extension) for remote mount temperature transmitter.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 17
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Datasheet for Temperature Transmitter (RTD) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone-1 Gr. IIA/IIB, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix Refer Appendix MEASURING ELEMENT THERMOWELL Duplex, 3 wire RTD, 17 Shank Style: Tapered Element Type 316 SS drilled from Pt100, Class A 18 Material: Element OD VTA solid bar stock Element standard IEC 60751 19 Connection for element 1/2" NPT(F) Sheath Diameter 8mm(VTA) 20 Process connection Refer Appendix Sheath Material SS316 21 Flange Material SS316 22 Insertion Length (U-Length) Refer Appendix Insulation Mineral, Compact MgO Plug and Chain required / 23 Required / SS316 Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
45 46 47 48 Note: 1. Refer to Figure-1 in Appendix
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 18
of
61
UH
Document Number : 15984-BP-10100-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD)
SN 1 2 3
Tag Number 10-100-TT-001 10-100-TT-005 10-100-TT-003
Service (10-100-FT-001) ULTRASONIC FLOW METER OUTLET (10-100-FT-002) ULTRASONIC FLOW METER OUTLET (10-100-MLP-P-001A/B) MAIN LINE PUMP INLET TEMPERATURE
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-030-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
18
0
65
--
18
0
65
--
18
Figure - 1
B Sheet 18
Operating Velocity Viscosity U Length Thermowell Temp Pressure m/s Min Max Min Max Specific ProcessConnection (Cst) mm degC Kg/cm2g Gravity 2", 300#, RF, Serrated 2 -35 0 3 Note-09 375 Note-09 Finished 125~150 2", 300#, RF, Serrated 2 -35 0 3 Note-09 375 Note-10 Finished 125~150 2", 300#, RF, Serrated 2 -35 0 3 Note-09 375 Note-11 Finished 125~150
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55
Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD-SKIN) BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 20
of
61
UH
Appendix for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin)
Remarks
Reivsion
20 21 22 23 24
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 21
of
61
UH
General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
10 Refer Fig. 2 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 22
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61
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 17 Shank Style: NA Element Type Pt100, Class A 18 Material: NA Element OD VTA Element standard IEC 60751 19 connection for element NA Sheath Diameter 8mm(VTA) 20 Process connection NA Sheath Material SS316 21 Flange Material NA 22 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 23 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F)(2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 23
of
61
UH
Document Number : 15984-BP-10100-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN 1
Tag Number 10-000-TT-004
Service FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATION
PID NUMBER
Fluid Name
Line Number
Fluid State
Project Number
15984-BP-10-100-PR-PID-0002 SHEET 5 (MSD/HSD/ ATF/ SKO) 10-000-P-18"-001-D0Z Liquid
: 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
--
2 3 4
Figure 2
99
B Sheet 23
Operating Velocity Viscosity U Length Thermowell Temp Pressure m/s Min Max Min Max Specific ProcessConnection (Cst) mm degC Kg/cm2g Gravity 2", RF, 150#, Serrated 2 -35 0 91 Note-10 1800 Note-10 Finished 125~150
of
55
Cal. Range degC Inst. Range degC 0 to 50 VTA
Remarks
Rev
UH
Cover for Level Transmitter - GWR
DATASHEETS FOR LEVEL TRANSMITTER - GWR BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 25
of
61
UH
Index for Level Transmitter - GWR Sn 1 2 3 4 5
Tag Number
Page No.
Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-100-LT-001) Datasheet for Level Transmitter - GWR (10-100-LT-002)
Remarks
Reivsion
25 26 27 28 29
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 26
of
61
UH
General notes for Level Transmitter - GWR Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Guided Wave Radar shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid handeled shall be Hydrocarbons like HSD, MS, SKO and ATF.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
Dielectric Constant
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2 2 1.8 1.8 1.7
11 All Guided Wave Radar Transmitters shall be supplied factory calibrated and certified. Vendor to provide material test certificate and calibration reports (5-Points). 12 Stilling well shall be supplied by transmitter vendor as per below details: a. Material - ASTM A106 Gr. B b. Diameter - 2" c. Pipe Schedule - SCH 40 Hold Points 1 Nozzle Height and ID 2 Probe Length
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0001
Sheet 26
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UH
Datasheet for Level Transmitter - GWR (10-100-LT-001) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-100-LT-001 15984-BP-10-100-PR-PID-0002 SHEET 6 (10-100-ST-001) SUMP TANK LEVEL 10-100-ST-001 SA 516 Gr. 70 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold 1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, Serrated Finished 125~150 μinRA Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA ± 3 mm of upper range value ± 0.05% of calibrated span Accuracy Repeatability Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 28
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61
UH
Datasheet for Level Transmitter - GWR (10-100-LT-002) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-100-LT-002 15984-BP-10-100-PR-PID-0002 SHEET 6 (10-100-ST-001) SUMP TANK LEVEL 10-100-ST-001 SA 516 Gr. 70 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, Serrated Finished 125~150 μinRA Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F)(2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 29
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61
UH
Cover Page for Thermal Safety Valve
DATASHEETS FOR THERMAL SAFETY VALVES BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 30
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Index for Thermal Safety Valves Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Tag Number
Page No.
Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Temperature Safety Valves 10-100-TSV-018 10-100-TSV-019 10-100-TSV-020 10-100-TSV-021 10-100-TSV-022 10-100-TSV-001 10-100-TSV-024 10-100-TSV-025 10-100-TSV-003 10-100-TSV-026 10-100-TSV-005 10-100-TSV-006 10-100-TSV-009 10-100-TSV-007 10-100-TSV-008 10-100-TSV-010 10-100-TSV-027 10-100-TSV-012 10-100-TSV-013 10-100-TSV-014 10-100-TSV-011 10-100-TSV-015 10-100-TSV-028 10-100-TSV-017
Remarks
Reivsion
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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General Notes for Temperature Safety Valves Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
TSV shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PESPC-0005".
4
Vendor shall provide Thermal Relief Valve Calculations that are in accordance with API 520 (Part 1 and 2), API 521.
5
Vendor to advise maximum relieving flowrate based on orifice size selected.
6
All test and calibration certificates shall be provided. 100% Radiography, MP / DP shall be considered as per piping material specification.
7
Vendor to confirm all connection sizes and supply accessories for a completed installation.
8
Seat tightness for Thermal safety valve shall be as per API 527.
9
Mass flow rate is based on Motor Spirit density i.e. 729 kg/m3 as thermal expansion coefficient of Motor Spirit is highest, therefore highest relief.
10 Material test certification for all valves shall be as per BS EN 10204 3.1. 11 Valves shall be hydro tested at 1.5 times design pressure. 12 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
13 For Ring joint flanges the hardness shall be as follows: Flange Material Carbon Steel SS 304, SS 316
Min. Hardness of Groove (BHN) 140 160
Holds 1. Requirement of Test Gag to be confirmed by client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-018 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-006-A1X HSD (EURO-III) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State HSD (EURO-III) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1160.84 (kg/hr) Molecular Weight 825 Density Relief (kg/m3) Viscosity Relief (cP) 2.831 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 33
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-019 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-007-A1X HSD (EURO-IV) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State HSD (EURO-IV) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1160.84 (kg/hr) Molecular Weight 825 Density Relief (kg/m3) Viscosity Relief (cP) 2.831 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 34
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-020 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-1"-008-A1X MS (EURO-III) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MS(EURO-III) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 3101.55 (kg/hr) Molecular Weight 775 Density Relief (kg/m3) Viscosity Relief (cP) 0.542 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 1", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 35
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-021 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-1"-009-A1X MS (EURO-IV) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MS(EURO-IV) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 3101.55 (kg/hr) Molecular Weight 775 Density Relief (kg/m3) Viscosity Relief (cP) 0.542 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 1", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 36
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-022 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-010-A1X SKO TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State SKO /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 815 Density Relief (kg/m3) Viscosity Relief (cP) 1 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 37
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-001 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-014-A1X ATF TANK TO SUMP TANK THERMAL RELIEF A1X PROCESS DATA Fluid Name/State ATF /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 780 Density Relief (kg/m3) Viscosity Relief (cP) 0.92 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-024 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-012-A1X OUTLET MANIFOLD TO SUMP TANK THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 39
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-025 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-016-A1X (10-100-BP-001A) BOOSTER PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 40
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-003 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-019-A1X (10-100-BP-001B) BOOSTER PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 41
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-026 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-020-A1X (10-100-BP-001B) BOOSTER PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 42
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-005 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-024-A1X (10-100-BP-001A/B) BSTR PMP DSCHRG THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 43
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-006 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-025-A1X (10-100-BF-001A) BASKET FILTER INLET THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 44
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-009 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-026-A1X (10-100-BF-001B) BASKET FILTER INLET THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 45
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61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-007 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-029-A1X (10-100-BF-001A/B) BASKET FILTER O/L THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 46
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61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-008 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-031-A1X INLET OF (10-100-FT-001) FLOW METER ASSEMBLY A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 47
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61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-010 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-032-A1X INLET OF (10-100-FT-002) FLOW METER ASSEMBLY A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 48
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-027 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-069-A1X (10-100-FT-003) ULTRASONIC FM THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 3 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 49
of
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-012 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-039-A1X (10-100-BF-001A/B) BASKET FILTER O/L THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 50
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-013 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-043-A1X (10-100-MLP-001A/B) MAIN LINE PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 51
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
GENERAL 10-100-TSV-014 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-044-E1X (10-100-MLP-001A/B) MAIN LINE PUMP TO SCRAPER E1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 147.2 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 26-91 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RTJ,1500#, Smooth Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief finish 63 μinRa max(Note-13) 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket Refer Note - 1 Guide Stellited Blowdown Ring Stellited Spring Chrome Alloy Steel Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
P&ID Number
37 38 39 40 Notes 1 Inlet: RTJ type, Octagonal ring joint, Soft Iron to ASME B16.20 - 90 HB max. Outlet: 4.5mm thk, spiral wound, SS316+Graphite with soft steel centering ring to ASME B16.20
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 52
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-011 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-045-A1X BASKET FILTER THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 53
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-015 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-3/4"-050-D1X (10-100-SLB-001)SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 3 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 54
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-028 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-3/4"-070-D1X (10-100-SLB-001)SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 3 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 55
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-017 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-3/4"-056-D1X FROM MAIN LINE PUMP TO SUMP TANK THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 26-91 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 56
of
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Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE BINA DESPATCH STATION
0 Rev
30/12/19 Date
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 57
of
61
UH
Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
57 58 59 60 61
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 58
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General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 59
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Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
0 Rev
30/12/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0001
Sheet 60
of
61
UH
Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Pressure Gauge
SN
Tag Number
1
10-100-PG-065
2
10-100-PG-066
3
10-100-PG-101
Service
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
(10-100-BF-001A) BASKET FILTER INLET PRESSURE 15984-BP-10-100-PR-PID-0002 SHEET 3 -(10-100-BF-001A) BASKET FILTER INLET PRESSURE 15984-BP-10-100-PR-PID-0002 SHEET 3 -15984-BP-100-SR-PID-0001 FIRE WATER NETWORK - BINA 12"-WF-10100-0003-A1U
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID FIRE WATER LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -3 0 -18 7 65 35 -3 0 -18 7 65 35 --10 -13.5 8.5 65 AMB
61 Gauge Saver Pulsation Not Required Not Required Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 to 18
VTA
0 to 18
VTA
0 to 15
VTA
of
61
Remarks
Rev
UH
Cover Page
DATASHEETS FOR FIELD INSTRUMENTS INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 1
of
54
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Tag Number
Page No.
Cover Page Index Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Differential Pressure Gauge Index for Differential Pressure Gauge General Notes for Differential Pressure Gauge Datasheet for Differential Pressure Gauge Datasheet for Differential Pressure Gauge Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD) Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR Datasheet for Level Transmitter - GWR Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-200-TSV-001 10-200-TSV-012 10-200-TSV-002 10-200-TSV-003 10-200-TSV-004 10-200-TSV-007 10-200-TSV-005 10-200-TSV-006 10-200-TSV-008 10-200-TSV-013 10-200-TSV-014 10-200-TSV-009 10-200-TSV-010 10-200-TSV-011 Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 2
of
54
UH
Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 3
of
54
UH
Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 4
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54
UH
General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable 1. Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
11 Vendor to note that Range for 10-200-PT-021 and 10-200-PT-022 is 0 - 1 Kg/cm 2g, while the Design 2
Pressure is 99 kg/cm g. Hence any necessary Transmitter Saver component required shall be in vendor scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 5
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54
UH
Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/ II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Specific Gravity Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPT(F), 2 Nos. Over-range Protection SIL Certification Refer Appendix Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 6
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54
UH
Document Number : 15984-BP-10200-IC-DAS-0001 Appendix for Pressure Transmitter
SN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Tag Number 10-200-PT-021 10-200-PT-003 10-200-PT-020 10-200-PT-005 10-200-PT-004 10-200-PT-007 10-200-PT-006 10-200-PT-008 10-200-PT-019 10-200-PT-009 10-200-PT-022 10-200-PT-013 10-200-PT-023 10-200-PT-014 10-000-PT-011 10-000-PT-012 10-200-PT-010 10-200-PT-015 10-200-PT-016 10-200-PT-017 10-200-PT-018 10-000-PT-001 10-000-PT-002
Service
(10-200-SRB-001) SCRAPER RECEIVER PRESSURE (10-200-SRB-001) SCRAPER RECEIVER PRESSURE (10-200-SRB-001) SCRAPER RECEIVER PRESSURE (10-200-SRB-001) SCRAPER RECEIVER PRESSURE FROM SV STATION TO IPS FLOW METERING PRESSURE (10-200-BF-001A) BASKET FILTER INLET PRESSURE (10-200-BF-001A) BASKET FILTER INLET PRESSURE (10-200-FT-001) FLOW METER OUTLET PRESSURE (10-200-FT-002) FLOW METER OUTLET PRESSURE FLOW METER ASSEMBLY TO IPS SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER OUTLET PRESSURE (10-000-SBV-003) STATION BLOCK VALVE LINE PRESSURE (10-000-SBV-003) STATION BLOCK VALVE LINE PRESSURE FROM IPS FLOW METERING ASSEMBLY TO (10200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SP-001) SUMP PUMP DISCHARGE PRESSURE (10-200-SLP-001A) SLOP TRANSFER PUMP SUCTION PRESSURE (10-200-SLP-001A) SLOP TRANSFER PUMP DISCHARGE PRESSURE (10-200-SLP-001B) SLOP TRANSFER PUMP DISCHARGE PRESSURE (10-000-SBV-002) LINE PRESSURE (10-000-SBV-002) LINE PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-SRB-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-SRB-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-SRB-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-18"-001-D0Z 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-013-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-012-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-015-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-007-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-SLB-001 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-SLB-001 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-SLB-001 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-18"-023-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-000-P-4"-030-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-000-P-4"-030-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-18"-012-D1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-001-A1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-001-A1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-003-D1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-006-D1X 15984-BP-10-200-PR-PID-0003 SHEET 1 10-000-P-4"-009-D1X 15984-BP-10-200-PR-PID-0003 SHEET 1 10-000-P-4"-009-D1X
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (Kg/cm2g) (DegC) -0 --99 0.5 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -0 --99 0.5 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -1 --18 3 65 35 -1 --99 3 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35
7 Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 1 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 1 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 10 VTA 0 to 10 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7)
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54
Make and Model
Remarks
VTA
Refer General Note11
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
Refer General Note11
Rev
UH
Cover Page for Differential Pressure Gauge
DATASHEETS FOR DIFFERENTIAL PRESSURE GAUGE INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 8
of
54
UH
Index for Differential Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Gauge Index for Differential Pressure Gauge General Notes for Differential Pressure Gauge Datasheet for Differential Pressure Gauge Datasheet for Differential Pressure Gauge
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 9
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54
UH
General Notes for Differential Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable 1. Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
Differential pressure gauge shall comply with BS EN 837.
5
Suitable mounting brackets and accessories in Stainless steel material shall be provided for mounting of DP Gauge on 2" pipe.
6
Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 10
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UH
Datasheet for Differential Pressure Gauge GENERAL 10-200-DPG-055 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-SLP-001A) SLOP PMP SUCTION STRNR DP 10-200-SL-4"-010-D1X PROCESS DATA 5 Fluid Name Fluid State SLOPS Liquid 6 Design Pressure Min Max -99 Kg/cm²g 7 Design Temperature Min Max -65 °C 8 Operating Pressure Min Max -2.5 Kg/cm²g 9 Operating Temperature Min Max -35 °C 10 Differential Pressure 0.05 Kg/cm² 11 Pulsation (Yes / No) No GAUGE 12 Type Direct Reading 13 Calibration Range (Kg/cm²) 0-0.2 14 Mounting Remote (Note-5) 15 Dial Size 150 mm 16 Dial Color White with Black Marking 17 Case Material SS316 18 Ring Type Ring Material Bayonet SS316 19 Overrange 130% FSD 20 Blow-Out Protection Required 21 Lens Material Shatterproof Laminated Safety Glass 22 Pressure Element Type Bellow/Diaphragm 23 Pressure Element Material SS316 24 Socket Material SS316 25 Connection Size 1/2" NPT (M) 26 Connection Location Bottom 27 Movement Material SS316 28 Nominal Accuracy + 1% of FSD 29 Ingress Protection IP 65 minimum 30 Fill Fluid Glycerine 31 Zero Adjustment External 32 Micrometer Adjustment Yes 33 OPTIONS 34 Diaphragm Seal Not Required 35 Manifold Type Not Required 36 Manifold Material Not Applicable 37 Gauge Saver: Not Required 38 Movement Damping: Required 39 Other Wetted parts: SS316 40 Certification: Material & Test certification Required as per BS EN 10204 3.1 41 PURCHAES 42 Manufacturer: 43 Make/Model: 44 Supplier: 45 Requisition/PO No 1 2 3 4
0 B A Rev
Tag No. P&ID Number Service Line / Equipment No.
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 11
of
54
UH
Datasheet for Differential Pressure Gauge GENERAL 10-200-DPG-056 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-SLP-001B) SLOP PMP SUCTION STRNR DP 10-200-SL-4"-004-D1X PROCESS DATA 5 Fluid Name Fluid State SLOPS Liquid 6 Design Pressure Min Max -99 Kg/cm²g 7 Design Temperature Min Max -65 °C 8 Operating Pressure Min Max -2.5 Kg/cm²g 9 Operating Temperature Min Max -35 °C 10 Differential Pressure 0.05 Kg/cm² 11 Pulsation (Yes / No) No GAUGE 12 Type Direct Reading 13 Calibration Range (Kg/cm²) 0-0.2 14 Mounting Remote (Note-5) 15 Dial Size 150 mm 16 Dial Color White with Black Marking 17 Case Material SS316 18 Ring Type Ring Material Bayonet SS316 19 Overrange 130% FSD 20 Blow-Out Protection Required 21 Lens Material Shatterproof Laminated Safety Glass 22 Pressure Element Type Bellow/Diaphragm 23 Pressure Element Material SS316 24 Socket Material SS316 25 Connection Size 1/2" NPT (M) 26 Connection Location Bottom 27 Movement Material SS316 28 Nominal Accuracy + 1% of FSD 29 Ingress Protection IP 65 minimum 30 Fill Fluid Glycerine 31 Zero Adjustment External 32 Micrometer Adjustment Yes 33 OPTIONS 34 Diaphragm Seal Not Required 35 Manifold Type Not Required 36 Manifold Material Not Applicable 37 Gauge Saver: Not Required 38 Movement Damping: Required 39 Other Wetted parts: SS316 40 Certification: Material & Test certification Required as per BS EN 10204 3.1 41 PURCHAES 42 Manufacturer: 43 Make/Model: 44 Supplier: 45 Requisition/PO No 1 2 3 4
0 B A Rev
Tag No. P&ID Number Service Line / Equipment No.
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 12
of
54
UH
Cover Page for Differential Pressure Transmitter
DATASHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 13
of
54
UH
Index for Differential Pressure Transmitter Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter
Remarks
Reivsion
13 14 15 16 17
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 14
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54
UH
General Notes for Differential Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Differential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
10 Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
11 Calibration range of differential pressure transmitter shall be verified at site as per actual site condition.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 15
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54
UH
Datasheet for Differential Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone1, Gas Group II A/ II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Specific Gravity Refer Appendix Viscosity(cst) Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Operating Differential Pressure Kg/cm² Refer Appendix TRANSMITTER Mounting Remote Mounted Body Material SS316 Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 / 194 Gr.8 Element Material SS316 O-Ring Material Teflon Ingress Protection Rating IP65 minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC, 2 wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction Refer Appendix Calibration Range(kg/cm²) Refer Appendix Instrument Range(kg/cm²) Refer Appendix Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in Engineering Units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF (2 Nos.) Over-range Protection As per manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -Manifold Mounting: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHAES Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 16
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54
UH
Document Number : 15984-BP-10200-IC-DAS-0001 Appendix for Differential Pressure Transmitter
SN
1 2 3
Tag Number 10-200-DPT-051 10-200-DPT-052 10-200-DPT-053
Service (10-200-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE (10-200-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE (10-200-ST-001) SUMP TANK INLET STRAINER DIFFERENTIAL PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-013-D1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-BD-4"-036-A1X
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (Kg/cm2g) (DegC) -23 0 -99 61 65 35 -23 0 -99 61 65 35 -0 0 -18 0.1 65 35
17 Diff. Pr Op Min Max Kg/cm2 -0.5 -0.5 -0.05
Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2 Inst. Range Kg/cm2
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 1 VTA 0 to 1 VTA 0 to 0.5 VTA
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Burn Out Direction
Make and Model
Low
VTA
Low
VTA
Low
VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD) INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 18
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UH
Index for Temperature Transmitter (RTD) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD)
Remarks
Reivsion
18 19 20 21 22
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 19
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General Notes for Temperature Transmitter (RTD) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 In Fig.1 all the Dimensions are "Vendor to Advise". 11 Design of thermowell shall be as per ASME PTC 19.3 (Latest edition). 12 Thermowell shall be capable of withstanding the maximum design temperature and pressure of the system. 13 Thermowell assembly shall be supplied with Connection head, screwed terminals & nipple-union-nipple assembly in SS316 (neck extension) for remote mount temperature transmitter.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 20
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Datasheet for Temperature Transmitter (RTD) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone-1 Gr. IIA/IIB, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix Refer Appendix MEASURING ELEMENT THERMOWELL Duplex, 3 wire RTD, 20 Shank Style: Tapered Element Type 316 SS drilled from Pt100, Class A 21 Material: Element OD VTA solid bar stock Element standard IEC 60751 22 Connection for element 1/2" NPT(F) Sheath Diameter 8mm(VTA) 23 Process connection Refer Appendix Sheath Material SS316 24 Flange Material SS316 25 Insertion Length (U-Length) Refer Appendix Insulation Mineral, Compact MgO Plug and Chain required / 26 Required / SS316 Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 21
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Document Number : 15984-BP-10200-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD)
SN 1 2 3 4
Tag Number 10-200-TT-002 10-200-TT-003 10-200-TT-007 10-200-TT-004
Service FROM SV STATION TO IPS FLOW METERING TEMPERATURE (10-200-FT-001) FLOW METER OUTLET TEMPERATURE (10-200-FT-002) FLOW METER OUTLET TEMPERATURE FLOW METER ASSEMBLY TO IPS SCRAPER LAUNCHER TEMPERATURE
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-012-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-015-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-007-D1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
Figure - 1
Operating Velocity Viscosity U Length Temp Pressure m/s Min Max Min Max Specific (Cst) mm degC Kg/cm2g Gravity 2 -35 23 61 Note-10 375 Note-10 2 -35 23 61 Note-10 375 Note-10 2 -35 23 61 Note-10 375 Note-10 2 -35 23 61 Note-10 375 Note-10
B Sheet 22 Thermowell ProcessConnection 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 900#, RTJ, Smooth finish 63 μinRa max.
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Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD - SKIN) INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 23
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Index for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin)
Remarks
Reivsion
23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 24
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UH
General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Refer Fig. 2 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 25
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 20 Shank Style: NA Element Type Pt100, Class A 21 Material: NA Element OD VTA Element standard IEC 60751 22 connection for element NA Sheath Diameter 8mm(VTA) 23 Process connection NA Sheath Material SS316 24 Flange Material NA 25 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 26 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer attached appendix-2 Instrument Range Refer attached appendix-2 Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 26
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UH
Document Number : 15984-BP-10200-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN 1 2
Tag Number 10-000-TT-001 10-000-TT-005
Service FROM (10-200-SRB-001) SCRAPER RECEIVER TO SV STATION FROM (10-200-SLB-001) SCRAPER LAUNCHER TO SV STATION
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 1 10-000-P-18"-001-D0Z 15984-BP-10-200-PR-PID-0003 SHEET 3 10-000-P-18"-002-D0Z
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
99
3 4
Figure 2
B Sheet 27
Operating Velocity Viscosity U Length Thermowell Temp Pressure m/s Min Max Min Max Density ProcessConnection (Cst) mm degC Kg/cm2g Kg/m3 2", RF, 150#, Serrated 2 -35 23 61 Note-10 1800 Note-10 Finished 125~150 2", RF, 150#, Serrated 2 -35 23 61 Note-10 1800 Note-10 Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover for Level Transmitter - GWR
DATASHEETS FOR LEVEL TRANSMITTER - GWR INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 28
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Index for Level Transmitter - GWR Sn 1 2 3 4 5
Tag Number
Page No.
Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR Datasheet for Level Transmitter - GWR
Remarks
Reivsion
28 29 30 31 32
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 29
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General notes for Level Transmitter - GWR Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Guided Wave Radar shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid handled shall be hydrocarbons like HSD, MS, SKO, AFT and PCK
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
Dielectric Constant
2
2 2 1.8 1.8 1.7
11 All Guided Wave Radar Transmitters shall be supplied factory calibrated and certified. Vendor to provide material test certificate and calibration reports (5-Points). 12 Stilling well shall be supplied by transmitter vendor as per below details: a. Material - ASTM A106 Gr. B b. Diameter - 2" c. Pipe Schedule - SCH 40 Hold Points 1 Nozzle Height and Nozzle ID 2 Probe Length
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 30
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Datasheet for Level Transmitter - GWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-200-LT-001 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-ST-001) SUMP TANK LEVEL 10-200-ST-001 SA 516 GR. 70 Zone-1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 31
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Datasheet for Level Transmitter - GWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-200-LT-002 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-ST-001) SUMP TANK LEVEL -SA 516 GR. 70 Zone-1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 32
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Cover Page for Thermal Safety Valve
DATASHEETS FOR THERMAL SAFETY VALVES INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 33
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Index for Thermal Safety Valves Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Tag Number
Page No.
Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-200-TSV-001 10-200-TSV-012 10-200-TSV-002 10-200-TSV-003 10-200-TSV-004 10-200-TSV-007 10-200-TSV-005 10-200-TSV-006 10-200-TSV-008 10-200-TSV-013 10-200-TSV-014 10-200-TSV-009 10-200-TSV-010 10-200-TSV-011
Remarks
Reivsion
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 34
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General Notes for Thermal Safety Valves Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
TSV shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PESPC-0005".
4
Vendor shall provide Thermal Relief Valve Calculations that are in accordance with API 520 (Part 1 and 2), API 521.
5
Vendor to advise maximum relieving flowrate based on orifice size selected.
6
All test and calibration certificates shall be provided. 100% Radiography, MP / DP shall be considered as per piping material specification.
7
Vendor to confirm all connection sizes and supply accessories for a completed installation.
8
Seat tightness for Thermal safety valve shall be as per API 527.
9
Mass flow rate is based on Motor Spirit density i.e. 729 kg/m3 as thermal expansion coefficient of Motor Spirit is highest, therefore highest relief.
10 Material test certification for all valves shall be as per BS EN 10204 3.1. 11 Valves shall be hydro tested at 1.5 times design pressure. 12 Fluid Properties Product
Sp. Gravity at 15 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
cSt 2.5 @ 40 ° C 0.51
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
1.18 1.18 @ 45 ° C
2
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
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0 B A Rev
GENERAL 10-200-TSV-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-010-D1X (10-200-SRB-001) SCRAPER RECEIVER TO SUMP TANK D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 36
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-012 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-035-D1X (10-200-SRB-001)SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-002 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-008-D1X (10-200-SRB-001) SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 38
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-003 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-011-D1X 10-200-MOV-036 LINE THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 39
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-004 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-018-D1X (10-200-BF-001A) BASKET FILTER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 40
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-007 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-021-D1X (10-200-BF-001B) BASKET FILTER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 41
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-005 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-019-D1X (10-200-BF-001A) BASKET FILTER OUTLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 42
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-006 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-020-D1X (10-200-FT-001) FLOW METER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 43
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-008 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-022-D1X (10-200-BF-001B) BASKET FILTER OUTLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 44
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-013 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-036-D1X (10-200-FT-003) FLOW METER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 45
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-014 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-3/4"-037-D1X (10-200-SLB-001) SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 46
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-009 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-3/4"-031-D1X (10-200-SLB-001) SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 47
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-010 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-3/4"-034-D1X (10-200-SLB-001) KICKER LINE THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 48
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-011 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-3/4"-008-D1X (10-200-SLP-001A/B) SLOP TRANSFER PUMP THERMAL D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 49
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Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE INTERMEDIATE PIGGING STATION
0 Rev
30/12/19 Date
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 50
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Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
50 51 52 53 54
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 51
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General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 52
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Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
0 Rev
30/12/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 53
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Document Number : 15984-BP-10200-IC-DAS-0001 Appendix for Pressure Gauge
SN
Tag Number
Service
1
10-200-PG-024
(10-200-BF-001A) BASKET FILTER PRESSURE
2
10-200-PG-025
(10-200-BF-001B) BASKET FILTER PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 2 -15984-BP-10-200-PR-PID-0003 SHEET 2 --
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -23 0 -99 61 65 35 -23 0 -99 61 65 35
54 Gauge Saver Pulsation Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 to 90
VTA
0 to 90
VTA
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54
Remarks
Rev
UH
COVER PAGE
DATASHEETS FOR FIELD INSTRUMENTS PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 1
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INDEX Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
COVER PAGE INDEX Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitters (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD) Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-300-LT-001) Datasheet for Level Transmitter - GWR (10-300-LT-002) Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-300-TSV-001 10-300-TSV-017 10-300-TSV-002 10-300-TSV-003 10-300-TSV-004 10-300-TSV-005 10-300-TSV-006 10-300-TSV-007 10-300-TSV-018 10-300-TSV-008 10-300-TSV-009 10-300-TSV-016 10-300-TSV-019 10-300-TSV-010 10-300-TSV-011 10-300-TSV-012 10-300-TSV-013 10-300-TSV-014 10-300-TSV-015 10-300-TSV-020 Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 2
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Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 3
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Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 4
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General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
11 Vendor to note that Range for 10-300-PT-017 is 0 - 1 Kg/cm2g, while the Design Pressure is 99 kg/cm2g. Hence any necessary Transmitter Saver component required shall be in vendor scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 5
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Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Fluid Densiry (kg/m3) Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF, 2 Nos. Over-range Protection SIL Certification Refer Appendix Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 6
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Document Number : 15984-BP-10300-IC-DAS-0001 Appendix for Pressure Transmitter PID NUMBER SN
Tag Number
Service
15984-BP-10300Line Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
10-300-PT-017 10-300-PT-003 10-300-PT-016 10-300-PT-005 10-000-PT-002 10-000-PT-001 10-300-PT-014 10-300-PT-004 10-300-PT-008 10-300-PT-006 10-300-PT-009 10-300-PT-010 10-300-PT-007A 10-300-PT-007B 10-300-PT-007C 10-300-PT-011 10-300-PT-015 10-300-PT-012 10-300-PT-018 10-300-PT-019 10-300-PT-020 10-300-PT-021 10-300-PT-022 10-300-PT-023 10-300-PT-024 10-300-PT-013
15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-SRB-001 15984-BP-10-300-PR-PID-0004 SHEET 1 (10-300-SRB-001) SCRAPER RECEIVER PRESSURE 10-300-SRB-001 15984-BP-10-300-PR-PID-0004 SHEET 1 (10-300-SRB-001) SCRAPER RECEIVER PRESSURE 10-300-SRB-001 15984-BP-10-300-PR-PID-0004 SHEET 1 (10-300-SRB-001) SCRAPER RECEIVER PRESSURE 10-300-P-18"-002-D0Z 15984-BP-10-200-PR-PID-0003 SHEET 1 (10-000-SBV-002) LINE PRESSURE 10-000-P-4"-009-D1X 15984-BP-10-200-PR-PID-0003 SHEET 1 (10-000-SBV-002) LINE PRESSURE 10-000-P-4"-009-D1X FROM SV STATION TO BASKET FILTER LINE 15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-P-18"-001-D1X PRESSURE FROM SV STATION TO BASKET FILTER LINE 15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-P-18"-001-D1X PRESSURE 15984-BP-10-300-PR-PID-0004 SHEET 2 (10-300-BF-001A) BASKET FILTER INLET PRESSURE 10-300-P-18"-001-D1X 15984-BP-10-300-PR-PID-0004 SHEET 2 (10-300-BF-001B) BASKET FILTER INLET PRESSURE 10-300-P-18"-018-D1X OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE FROM BASKET FILTER TO RECEIPT MANIFOLD 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X STREAM -1 PRESSURE (10-300-FT-002) ULTRASONIC FLOW METER 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-041-B1X OUTLET STREAM -2 PRESSURE FROM (10-300-FT-003) ULTRASONIC FLOW 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X METER TO RECEIPT MANIFOLD PRESSURE FLOW METER ASSEMBLY TO HSD EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-030-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO HSD EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-031-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO MS EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-032-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO MS EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-033-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO SKO EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-034-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO SLOP EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-035-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO FUTURE ATF 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-036-B1X FACILITY PRESSURE (10-300-SP-001) SUMP PUMP DISCHARGE 15984-BP-10-300-PR-PID-0004 SHEET 6 10-300-CD-4"-040-A1X PRESSURE (10-300-SRB-001) SCRAPER RECEIVER PRESSURE
Client Name Project Number Fluid Name Fluid State (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) ----99 0.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 -23 --99 61 65 35 -23 --99 61 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----18 4 65 35
7 Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 1 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 90 VTA 0 to 90 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7)
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Make and Model
Remarks
VTA
Refer General Note11
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
Rev
UH
Cover Page for Differential Pressure Transmitter
DATASHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 8
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55
UH
Index for Differential Pressure Transmitter Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 9
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55
UH
General Notes for Differential Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Differential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Calibration range of differential pressure transmitter shall be verified at site as per actual site condition.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 10
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UH
Datasheet for Differential Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone1, Gas Group II A/II B T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Density (kg/m3) Refer Appendix Viscosity(cst) Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Operating Differential Pressure Kg/cm² Refer Appendix TRANSMITTER Mounting Remote Mounted Body Material SS316 Enclosure Material Expoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 / 194 Gr.8 Element Material SS316 O-Ring Material Teflon Ingress Protection Rating IP65 minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC, 2 wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction Refer Appendix Calibration Range(kg/cm²) Refer Appendix Instrument Range(kg/cm²) Refer Appendix Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in Engineering Units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF (2 Nos.) Over-range Protection As per manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -Manifold Mounting: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHAES Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 11
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UH
Document Number : 15984-BP-10300-IC-DAS-0001 Appendix for Differential Pressure Transmitter PID NUMBER SN
Tag Number
Service
15984-BP-10300Line Number
1 2 3
10-300-DPT-051 10-300-DPT-052 10-300-DPT-053
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE (10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE (10-300-SP-001) SUMP TANK INLET STRAINER DIFFERENTIAL PRESSURE
15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-001-D1X 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-018-D1X 15984-BP-10-300-PR-PID-0004 SHEET 6 10-300-BD-4"-035-A1X
Client Name Project Number Fluid Name Fluid State (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (Kg/cm2g) (DegC) --0 -99 6.5 65 35 --0 -99 6.5 65 35 --0 -18 0.1 65 35
12 Diff. Pr Op Min Max Kg/cm2 -0.5 -0.5 -0.05 -------------
Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-9 Note-9 Note-9 Note-9 Note-9 Note-9
0 to 1 VTA 0 to 1 VTA 0 to 0.5 VTA
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Burn Out Direction
Make and Model
Low
VTA
Low
VTA
Low
VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD)
DATASHEETS FOR TEMPERATURE TRANSMITTER PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 13
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UH
Index for Temperature Transmitter (RTD) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitters (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD)
Remarks
Reivsion
13 14 15 16 17
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 14
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UH
General Notes for Temperature Transmitters (RTD) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 In Fig.1 all the Dimensions are "Vendor to Advise". 11 Design of thermowell shall be as per ASME PTC 19.3 (Latest edition). 12 Thermowell shall be capable of withstanding the maximum design temperature and pressure of the system. 13 Thermowell assembly shall be supplied with Connection head, screwed terminals & nipple-union-nipple assembly in SS316 (neck extension) for remote mount temperature transmitter.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 15
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UH
Datasheet for Temperature Transmitter (RTD) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone-1 Gr. IIA/IIB, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix Refer Appendix MEASURING ELEMENT THERMOWELL Duplex, 3 wire RTD, 17 Shank Style: Tapered Element Type 316 SS drilled from Pt100, Class A 18 Material: Element OD VTA solid bar stock Element standard IEC 60751 19 Connection for element 1/2" NPT(F) Sheath Diameter 8mm(VTA) 20 Process connection Refer Appendix Sheath Material SS316 21 Flange Material SS316 22 Insertion Length (U-Length) Refer Appendix Insulation Mineral, Compact MgO Plug and Chain required / 23 Required / SS316 Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT (F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
45 46 47 48 Note: 1. Refer to Figure-1 in Appendix
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 16
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55
UH
Document Number : 15984-BP-10300-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD)
SN
Tag Number
1
10-300-TT-002
2
10-300-TT-003
3
10-300-TT-005
4
10-300-TT-004
Service FROM SV STATION TO BASKET FILTER LINE TEMPERATURE FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 (10-300-FT-002) ULTRASONIC FLOW METER OUTLET STREAM -2 FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT
Project Number
PID NUMBER 15984-BP-10300-
Fluid Name
Line Number
Fluid State
15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-P-18"-001-D1X 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-041-B1X 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
48
0
65
--
48
0
65
--
48
Figure - 1
Operating Velocity Viscosity U Length Temp Pressure m/s Min Max Min Max Density (Cst) mm degC Kg/cm2g Kg/m3 2 -35 -6.5 Note-9 375 Note-9 2 -35 -6.5 Note-9 375 Note-9 2 -35 -6.5 Note-9 375 Note-9 2 -35 -6.5 Note-9 375 Note-9
B Sheet 17 Thermowell ProcessConnection 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 600#, RF, Serrated Finished 125~150 2", 600#, RF, Serrated Finished 125~150 2", 600#, RF, Serrated Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD - SKIN) PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 18
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UH
Index for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin)
Remarks
Reivsion
18 19 20 21 22
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 19
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UH
General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Refer Fig. 2 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 20 Shank Style: NA Element Type Pt100, Class A 21 Material: NA Element OD VTA Element standard IEC 60751 22 connection for element NA Sheath Diameter 8mm(VTA) 23 Process connection NA Sheath Material SS316 24 Flange Material NA 25 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 26 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer attached appendix-2 Instrument Range Refer attached appendix-2 Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 21
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Document Number : 15984-BP-10300-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN
Tag Number
1
10-000-TT-041
Service (10-000-SBV-004) SBV LINE TEMPERATURE
PID NUMBER
Fluid Name
Line Number
Fluid State
Project Number
15984-BP-10-300-PR-PID-0004 SHEET 1 (MSD/HSD/ ATF/ SKO) 10-000-P-18"-002-D0Z Liquid
: 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
--
2 3 4
Figure 2
99
B Sheet 22
Operating Velocity Viscosity Thermowell Temp Pressure m/s Min Max Min Max Density U Length ProcessConnection (Cst) degC Kg/cm2g Kg/m3 mm 2", RF, 150#, Serrated 2 -35 23 61 Note-9 1800 Note-9 Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA
Remarks
Rev
UH
Cover for Level Transmitter - GWR
DATASHEETS FOR LEVEL TRANSMITTER - GWR PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 23
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Index for Level Transmitter - GWR Sn 1 2 3 4 5
Tag Number
Page No.
Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-300-LT-001) Datasheet for Level Transmitter - GWR (10-300-LT-002)
Remarks
Reivsion
23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 24
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General notes for Level Transmitter - GWR Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Guided Wave Radar shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid handled shall be Hydrocarbons like HSD, MS, SKO and ATF.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C 0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
Viscosity at 37.8 °C
Viscosity at 20 °C
cSt cSt 2.5 @ 40 ° C 5.0 @ 25 ° C 0.51 0.7 1.18 1.53 1.18 1.53 1.18 @ 45 ° C 1.53 @ 5 ° C
Vapour Pressure at 35 °C
Dielectric Constant
2
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2 2 1.8 1.8 1.7
11 All Guided Wave Radar Transmitters shall be supplied factory calibrated and certified. Vendor to provide material test certificate and calibration reports (5-Points). 12 Stilling well shall be supplied by transmitter vendor as per below details: a. Material - ASTM A106 Gr. B b. Diameter - 2" c. Pipe Schedule - SCH 40 Hold Points 1 Nozzle Height and nozzle ID 2 Probe Length
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Level Transmitter - GWR (10-300-LT-001) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-300-LT-001 15984-BP-10-300-PR-PID-0004 SHEET 6 (10-300-ST-001) SUMP TANK LEVEL 10-300-ST-001 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure(Min/Max) -0.5 Kg/cm2g Design Temperature(Min/Max) -65 degC Operating Pressure(Min/Max) -ATM Kg/cm2g Operating Temperature(Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low(Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 26
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Datasheet for Level Transmitter - GWR (10-300-LT-002) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-300-LT-002 15984-BP-10-300-PR-PID-0004 SHEET 6 (10-300-ST-001) SUMP TANK LEVEL 10-300-ST-001 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure(Min/Max) -0.5 Kg/cm2g Design Temperature(Min/Max) -65 degC Operating Pressure(Min/Max) -ATM Kg/cm2g Operating Temperature(Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold 1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low(Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Cover Page for Thermal Safety Valve
DATASHEETS FOR THERMAL SAFETY VALVES PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 28
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Index for Thermal Safety Valves Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Tag Number
Page No.
Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-300-TSV-001 10-300-TSV-017 10-300-TSV-002 10-300-TSV-003 10-300-TSV-004 10-300-TSV-005 10-300-TSV-006 10-300-TSV-007 10-300-TSV-018 10-300-TSV-008 10-300-TSV-009 10-300-TSV-016 10-300-TSV-019 10-300-TSV-010 10-300-TSV-011 10-300-TSV-012 10-300-TSV-013 10-300-TSV-014 10-300-TSV-015
Remarks
Reivsion
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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General Notes for Thermal Safety Valves Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
TSV shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PESPC-0005".
4
Vendor shall provide Thermal Relief Valve Calculations that are in accordance with API 520 (Part 1 and 2), API 521.
5
Vendor to advise maximum relieving flowrate based on orifice size selected.
6
All test and calibration certificates shall be provided. 100% Radiography, MP / DP shall be considered as per piping material specification.
7
Vendor to confirm all connection sizes and supply accessories for a completed installation.
8
Seat tightness for Thermal safety valve shall be as per API 527.
9
Mass flow rate is based on Motor Spirit density i.e. 729 kg/m3 as thermal expansion coefficient of Motor Spirit is highest, therefore highest relief.
10 Material test certification for all valves shall be as per BS EN 10204 3.1. 11 Valves shall be hydro tested at 1.5 times design pressure. 12 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
Hold 1) Requirement of Test Gag to be confirm by client.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-001 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-014-D1X (10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 31
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-017 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-054-D1X (10-300-SRB-001) SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 32
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-002 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-011-D1X 10-300-MOV-035 LINE THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 33
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-003 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-015-D1X (10-300-SRB-001) SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 34
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-004 15984-BP-10-300-PR-PID-0004 SHT2 10-300-P-3/4"-021-D1X INLET OF (10-300-BF-001A) BASKET FILTER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 35
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UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-005 15984-BP-10-300-PR-PID-0004 SHT2 10-300-P-3/4"-024-D1X INLET OF (10-300-BF-001B) BASKET FILTER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 36
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UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-006 15984-BP-10-300-PR-PID-0004 SHT2 10-300-P-3/4"-022-D1X OUTLET OF (10-300-BF-001A/B) BASKET FILTER THERMAL D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 37
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-007 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-027-B1X INLET OF (10-300-FT-001) FLOW METER ASSEMBLY B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 38
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55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-018 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-055-B1X INLET OF (10-300-FT-003) FLOW METER ASSEMBLY B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 39
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-008 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-028-B1X INLET OF (10-300-FT-002) FLOW METER ASSEMBLY B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 40
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UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-009 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-045-B1X FROM (10-300-FT-003) ULTRASONIC FLOW METER TO B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 41
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-016 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-052-B1X FLOW METER ASSEMBLY TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 42
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-019 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-056-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 43
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-010 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-046-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 44
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-011 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-047-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 45
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55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-012 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-048-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 46
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-013 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-049-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 47
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-014 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-050-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 48
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-015 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-051-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 49
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 Rev
GENERAL 10-300-TSV-020 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-051-B1X TO EXISTING SLOP TANK (FOR HSD) B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer Selected Area cm² VTA 53 Model Orifice Designation D (VTA) 60 Requisition No Rated Relief Capacity VTA 61 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 Date
P&ID Number
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 50
of
55
UH
Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE PANKI RECEIPT STATION
0 Rev
30/12/19 Date
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 51
of
55
UH
Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
51 52 53 54 55
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 52
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General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 53
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Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
0 Rev
30/12/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 54
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Document Number : 15984-BP-10300-IC-DAS-0001 Appendix for Pressure Gauge
SN
Tag Number
Service
1
10-300-PG-025
(10-300-BF-001A) BASKET FILTER PRESSURE
2
10-300-PG-026
(10-300-BF-001B) BASKET FILTER RESSURE
3
10-300-PG-101
FIRE WATER NETWORK - PANKI
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-300-PR-PID-0004 SHEET 2 -15984-BP-10-300-PR-PID-0004 SHEET 2 -15984-BP-300-SR-PID-0001 8"-WF-10300-0003-A1U
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID FIRE WATER LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -6.5 0 -99 13 65 35 -6.5 0 -99 13 65 35 --10 -13.5 8.5 65 AMB
55 Gauge Saver Pulsation Not Required Not Required Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 to 90
VTA
0 to 90
VTA
0 to 15
VTA
of
55
Remarks
Rev
UH
COVER PAGE
DATASHEETS FOR FIELD INSTRUMENTS SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
f NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 1
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18
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INDEX Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Tag Number
Page No.
COVER PAGE INDEX Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 2
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Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 3
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18
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Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 4
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General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 5
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Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS Fluid Type/State: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Specific Gravity Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Alluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 Vdc , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPT(F), 2 Nos. Over-range Protection SIL Certification -Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 6
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18
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Document Number : 15984-BP-10400-IC-DAS-0001 Appendix for Pressure Transmitter
SN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Tag Number 10-401-PT-001 10-401-PT-002 10-402-PT-001 10-402-PT-002 10-403-PT-001 10-403-PT-002 10-404-PT-001 10-404-PT-002 10-405-PT-001 10-405-PT-002 10-406-PT-001 10-406-PT-002 10-407-PT-001 10-407-PT-002 10-408-PT-001 10-408-PT-002 10-409-PT-001 10-409-PT-002 10-410-PT-001 10-410-PT-002 10-411-PT-001 10-411-PT-002
Service
SV-01, 10-401-MOV-001 UPSTREAM PRESSURE SV-01, 10-401-MOV-001 DOWNSTREAM PRESSURE SV-02, 10-402-MOV-002 UPSTREAM PRESSURE SV-02, 10-402-MOV-002 DOWNSTREAM PRESSURE SV-03, 10-403-MOV-003 UPSTREAM PRESSURE SV-03, 10-403-MOV-003 DOWNSTREAM PRESSURE SV-04, 10-404-MOV-004 UPSTREAM PRESSURE SV-04, 10-404-MOV-004 DOWNSTREAM PRESSURE SV-05, 10-405-MOV-005 UPSTREAM PRESSURE SV-05, 10-405-MOV-005 DOWNSTREAM PRESSURE SV-06, 10-406-MOV-006 UPSTREAM PRESSURE SV-06, 10-406-MOV-006 DOWNSTREAM PRESSURE SV-07, 10-407-MOV-007 UPSTREAM PRESSURE SV-07, 10-407-MOV-007 DOWNSTREAM PRESSURE SV-08, 10-408-MOV-008 UPSTREAM PRESSURE SV-08, 10-408-MOV-008 DOWNSTREAM PRESSURE SV-09, 10-409-MOV-009 UPSTREAM PRESSURE SV-09, 10-409-MOV-009 DOWNSTREAM PRESSURE SV-10, 10-410-MOV-010 UPSTREAM PRESSURE SV-10, 10-410-MOV-010 DOWNSTREAM PRESSURE SV-11, 10-411-MOV-011 UPSTREAM PRESSURE SV-11, 10-411-MOV-011 DOWNSTREAM PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-002-D1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35
7 Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7)
of
Make and Model
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
18
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER(RTD-SKIN) SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 8
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Index for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5 6
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-SKIN) Index for Temperature Transmitter (RTD-SKIN) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-SKIN) Appendix for Temperature Transmitter (RTD-SKIN)
Remarks
Reivsion
8 9 10 11 12 13
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 9
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18
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General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Refer Fig. 1 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 10
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name/State: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Specific Gravity Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 17 Shank Style: NA Element Type Pt100, Class A 18 Material: NA Element OD VTA Element standard IEC 60751 19 connection for element NA Sheath Diameter 8mm(VTA) 20 Process connection NA Sheath Material SS316 21 Flange Material NA 22 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 23 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPTF (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
45 46 47 48 Note: 1. Refer to Figure-1 in Appendix
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 11
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18
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Document Number : 15984-BP-10400-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN 1 2 3 4 5
Tag Number 10-401-TT-001 10-401-TT-002 10-402-TT-001 10-402-TT-002 10-403-TT-001
6
10-403-TT-002
7
10-404-TT-001
8
10-404-TT-002
9
10-405-TT-001
10 10-405-TT-002 11 10-406-TT-001 12 10-406-TT-002 13 10-407-TT-001 14 10-407-TT-002 15 10-408-TT-001 16 10-408-TT-002 17 10-409-TT-001 18 10-409-TT-002 19 10-410-TT-001 20 10-410-TT-002 21 10-411-TT-001 22 10-411-TT-002
Service SV-01, 10-401-MOV-001 UPSTREAM TEMPERATURE SV-01, 10-401-MOV-001 DOWNSTREAM TEMPERATURE SV-02, 10-402-MOV-002 UPSTREAM TEMPERATURE SV-02, 10-402-MOV-002 DOWNSTREAM TEMPERATURE SV-03, 10-403-MOV-003 UPSTREAM TEMPERATURE SV-03, 10-403-MOV-003 DOWNSTREAM TEMPERATURE SV-04, 10-404-MOV-004 UPSTREAM TEMPERATURE SV-04, 10-404-MOV-004 DOWNSTREAM TEMPERATURE SV-05, 10-405-MOV-005 UPSTREAM TEMPERATURE SV-05, 10-405-MOV-005 DOWNSTREAM TEMPERATURE SV-06, 10-406-MOV-006 UPSTREAM TEMPERATURE SV-06, 10-406-MOV-006 DOWNSTREAM TEMPERATURE SV-07, 10-407-MOV-007 UPSTREAM TEMPERATURE SV-07, 10-407-MOV-007 DOWNSTREAM TEMPERATURE SV-08, 10-408-MOV-008 UPSTREAM TEMPERATURE SV-08, 10-408-MOV-008 DOWNSTREAM TEMPERATURE SV-09, 10-409-MOV-009 UPSTREAM TEMPERATURE SV-09, 10-409-MOV-009 DOWNSTREAM TEMPERATURE SV-10, 10-410-MOV-010 UPSTREAM TEMPERATURE SV-10, 10-410-MOV-010 DOWNSTREAM TEMPERATURE SV-11, 10-411-MOV-011 UPSTREAM TEMPERATURE SV-11, 10-411-MOV-011 DOWNSTREAM TEMPERATURE
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-18"-001-D0Z 15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-18"-002-D0Z
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
Operating Velocity Viscosity U Length Temp Pressure m/s Min Max Min Max Specific (Cst) mm degC Kg/cm2g Gravity --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9
B Sheet 12 Thermowell ProcessConnection 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150
of
18
Cal. Range degC Inst. Range degC 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 60 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA
Remarks
Rev
UH
Document Number : 15984-BP-10400-IC-DAS-0001 Appendix for Temperature Transmitter (RTD-Skin)
Client Name Project Number
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Figure 1
B Sheet 13
of
18
UH
Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 14
of
18
UH
Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
14 15 16 17 18
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 15
of
18
UH
General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 16
of
18
UH
Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
B A Rev
25/11/19 06/11/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 17
of
18
UH
Document Number : 15984-BP-10400-IC-DAS-0001 Appendix for Pressure Gauge
SN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Tag Number 10-401-PG-003 10-401-PG-004 10-402-PG-003 10-402-PG-004 10-403-PG-003 10-403-PG-004 10-404-PG-003 10-404-PG-004 10-405-PG-003 10-405-PG-004 10-406-PG-003 10-406-PG-004 10-407-PG-003 10-407-PG-004 10-408-PG-003 10-408-PG-004 10-409-PG-003 10-409-PG-004 10-410-PG-003 10-410-PG-004 10-411-PG-003 10-411-PG-004
Service
SV-01, 10-401-MOV-001 UPSTREAM PRESSURE SV-01, 10-401-MOV-001 DOWNSTREAM PRESSURE SV-02, 10-402-MOV-002 UPSTREAM PRESSURE SV-02, 10-402-MOV-002 DOWNSTREAM PRESSURE SV-03, 10-403-MOV-003 UPSTREAM PRESSURE SV-03, 10-403-MOV-003 DOWNSTREAM PRESSURE SV-04, 10-404-MOV-004 UPSTREAM PRESSURE SV-04, 10-404-MOV-004 DOWNSTREAM PRESSURE SV-05, 10-405-MOV-005 UPSTREAM PRESSURE SV-05, 10-405-MOV-005 DOWNSTREAM PRESSURE SV-06, 10-406-MOV-006 UPSTREAM PRESSURE SV-06, 10-406-MOV-006 DOWNSTREAM PRESSURE SV-07, 10-407-MOV-007 UPSTREAM PRESSURE SV-07, 10-407-MOV-007 DOWNSTREAM PRESSURE SV-08, 10-408-MOV-008 UPSTREAM PRESSURE SV-08, 10-408-MOV-008 DOWNSTREAM PRESSURE SV-09, 10-409-MOV-009 UPSTREAM PRESSURE SV-09, 10-409-MOV-009 DOWNSTREAM PRESSURE SV-10, 10-410-MOV-010 UPSTREAM PRESSURE SV-10, 10-410-MOV-010 DOWNSTREAM PRESSURE SV-11, 10-411-MOV-011 UPSTREAM PRESSURE SV-11, 10-411-MOV-011 DOWNSTREAM PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-002-D1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35
18 Gauge Saver Pulsation Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
of
18
Remarks
Rev
DATA SHEET FOR CONDUCTIVITY ANALYZER AT BINA DESPATCH STATION
f
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
A
05/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0011
1 OF 4
INDEX Sr. No.
Tag No.
Page No.
1 2 3 4
COVERSHEET INDEX NOTES CONDUCTIVITY ANALYZER
1 2 3 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0011
2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Field Instruments "15984BP-10-IC-SPC-0008", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. The tag plates shall also be provided to the accessories supplied along with Conductivity Analyzer. 3. The Analyzer shall be in compliance with ASTM D2624. 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
Density @ 35 °C 3
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
kg/m
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
kg/m
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. The analyzer assembly shall be with retractable probe arrangement. All the required accessories including ball valve shall be supplied by Vendor. 10. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 11. The calibration solutions required during commissioning shall be provided by Vendor. It is vendor's responsibility to supply calibration solutions required for the minimum 6 months of operation after successful commissioning of the analyzer.
HOLD: 1. Process Operating Range provided is for ATF, details will be provided later for MS, HSD, SKO.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0011
3 OF 4
REV
DATA SHEET FOR CONDUCTIVITY ANALYZER 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
ANALYZER DATA / CONTROL UNIT
SAMPLE SENSOR / MEASURING UNIT
ANALYSER ACCESSORIES
CERTIFICATION
PURCHASE
B A Rev
Qty.
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
20/09/2019 05/09/2019 Date
Rev
10-100-CT-001 15984-BP-10-100-PR-POD-0002 SHEET 3
1
Flow Meter Assembly to Main Line Pump
Line Number Line Size / Schedule Line Material Hazardous area classification Fluid Name / State Flow Rate (Min/Norm/Max) Operating Pressure (Min/Norm/Max) Design Pressure Operating Temperature (Min/Norm/Max) Design Temperature Opr. Specific Gravity Opr. Viscosity Operating Range
Analyzer Type Measuring Method Enclosure Material Electrical Certification Ingress Protection Temperature Compensation Power Supply Cable Entry Output Signal Serial Link Port Display Mounting Location Transient Protection Load Impendence Accuracy Repeatability Drift Compensation Sample Probe Sample Probe Connection Type Connection Size Flange Rating Sensor type Sensor material Wetted part material Measuring Range Operating Temperature Range Alarms: Contact Type Contact Rating Response time Quantity
m³/hr kg/cm²g kg/cm²g °C °C
10-100-P-18"-027-A1X 18" / SCH. 20 Zone-1 Gr. IIA/IIB, T3 Hydrocarbon 420 5.8
Liquid 520 6 18 35
0
730 6.1
65 Note 7 Note 7 0 - 2000 (Hold 1)
Cp pS/meter
Conductivity VTA Epoxy Coated Die Cast Aluminium (for transmitter) Ex'i' IP 65 minimum Required (VTA) 24V DC (Loop Powered) VTA 1/2" NPT- 3 Nos. 4 - 20 mA HART VTA Integral LCD Display Retractable Mounting type (Note 9) Field Required, Note 4 600 ohm ± 1.5% of reading ± 1.5% of reading Required (VTA) Required, Note 9 Flanged 2" SS 316 300# In-line conductivity sensor SS316 SS316 0 - 800 pS/meter (VTA) VTA 1 No. for Fault Volt Free 2 A, 24V DC VTA 1 No.
Power Consumption
Material
Sample Handling Unit Sample Cooler Type of Sample Cooler Connection Type & Size Wetted Material Cable: a) Type b) Cable Length c) Cable Gland Flow Switch Calibration Accessories
Note 10 5 meters Note 10 NA Note 11
Material Certification Calibration Certification NACE Requirement
BS EN 10204 3.1 Required NA
NA NA NA NA NA
Manufacturer Model PO No. Requisition No.
VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
Project No: Datasheet No:
POLG NAIU / KAVK POLG NAIU / KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0011
Client
SHEET 4 OF 4
DATA SHEET FOR CONDUCTIVITY ANALYZER AT PANKI RECEIPT STATION
f
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
A Rev.
05/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) Project No: Datasheet No:
BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10300-IC-DAS-0011
SHEET 1 OF 4
INDEX Sr. No.
Tag No.
Page No.
1 2 3 4
COVERSHEET INDEX NOTES CONDUCTIVITY ANALYZER
1 2 3 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0011
SHEET 2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Field Instruments "15984REV BP-10-IC-SPC-0008", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. The tag plates shall also be provided to the accessories supplied along with Conductivity Analyzer. 3. The Analyzer shall be in compliance with ASTM D2624. 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
Density @ 35 °C 3
Viscosity @ 35 °C
Viscosity at 37.8 °C
kg/m
cSt
kg/m
cSt
cSt
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
1
HSD
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. The analyzer assembly shall be with retractable probe arrangement. All the required accessories including ball valve shall be supplied by Vendor. 10. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 11. The calibration solutions required during commissioning shall be provided by Vendor. It is vendor's responsibility to supply calibration solutions required for the minimum 6 months of operation after successful commissioning of the analyzer.
HOLD: 1. Process Operating Range provided is for ATF, details will be provided later for MS, HSD, SKO.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0011
3 OF 4
DATA SHEET FOR CONDUCTIVITY ANALYZER 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
ANALYZER DATA / CONTROL UNIT
SAMPLE SENSOR / MEASURING UNIT
ANALYZER ACCESSORIES
CERTIFICATION
PURCHASE
B A Rev
Qty.
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
20/09/2019 05/09/2019 Date
Rev
10-300-CT-001 15984-BP-10-300-PR-POD-0004 SHEET 3
1
Flow Meter Assembly to Receipt Manifold
Line Number Line Size / Schedule Line Material Hazardous area classification Fluid Name / State Flow Rate (Min/Norm/Max) Operating Pressure (Min/Norm/Max) Design Pressure Operating Temperature (Min/Norm/Max) Design Temperature Opr. Specific Gravity Opr. Viscosity Operating Range
Analyzer Type Measuring Method Enclosure Material Electrical Certification Ingress Protection Temperature Compensation Power Supply Cable Entry Output Signal Serial Link Port Display Mounting Location Transient Protection Load Impendence Accuracy Repeatability Drift Compensation Sample Probe Sample Probe Connection Type Connection Size Flange Rating Sensor type Sensor material Wetted part material Measuring Range Operating Temperature Range Alarms: Contact Type Contact Rating Response time Quantity
m³/hr kg/cm²g kg/cm²g °C °C
10-300-P-18"-016-B1X 18" / SCH. STD Zone-1 Gr. IIA/IIB, T3 Hydrocarbon 420 8.5
Liquid 520 10 18 35
0
730 13
65 Note 7 Note 7 0 - 2000 (Hold 1)
Cp pS/meter
Conductivity VTA Epoxy Coated Die Cast Aluminium (for transmitter) Ex'i' IP 65 minimum Required (VTA) 24V DC (Loop Powered) VTA 1/2" NPT- 3 Nos. 4 - 20 mA HART VTA Integral LCD Display Retractable Mounting type (Note 9) Field Required, Note 4 600 ohm ± 1.5% of reading ± 1.5% of reading Required (VTA) Required, Note 9 Flanged 2" SS 316 300# In-line conductivity sensor SS316 SS316 0 - 800 pS/meter (VTA) VTA 1 No. for Fault Volt Free 2 A, 24V DC VTA 1 No.
Power Consumption
Material
Sample Handling Unit Sample Cooler Type of Sample Cooler Connection Type & Size Wetted Material Cable: a) Type b) Cable Length c) Cable Gland Flow Switch Calibration Accessories
Note 10 5 meters Note 10 NA Note 11
Material Certification Calibration Certification NACE Requirement
BS EN 10204 3.1 Required NA
NA NA NA NA NA
Manufacturer Model PO No. Requisition No.
VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
Project No: Datasheet No:
POLG NAIU / KAVK POLG NAIU / KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10300-IC-DAS-0011
Client
SHEET 4 OF 4
DATA SHEET FOR AUTOMATIC SAMPLING SYSTEM AT BINA DESPATCH STATION
0
1/1/2020
Issued for Use
SRIM
POLG
NAIU/KAVK
B
21/11/2019
Issued for Customer Review
SRIM
POLG
NAIU/KAVK
-
A
7/11/2019
Issued for Inter Discipline Check
SRIM
POLG
NAIU/KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 1 of 4
Index Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-100-AP-002
15984-BP-10100-PR-PID-0002 SHT. 3
1 of 1 1 of 2 1 of 3 1 of 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 2
OF 4
General Notes Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013" and Piping Material Specification "15984BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013". 3. Automatic Sampling System assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for automatic sampling system during technical bid evaluation stage. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density 35 °C
Viscosity 35 °C
Vapour Pressure @35°C
Viscosity at 37.8 °C
kg/m3
cSt
kg/m3
cSt
kg/cm²a
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
0.1
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.61
0.51
3
SKO
780-830
1.53
821
1.22
0.3
1.18
821
1.22
0.3
1.18
780 @ 45°C
-
0.01 @37 °C
1.18 @ 45°C
4
PCK*
780-830
1.53
5
ATF
-
1.53 @ 5°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. All the tubing & fittings between the grab sampler & sample receiver shall be supplied by automatic sampling system vendor. 10. All the solenoid valves shall be considered as electrically actuated by 24VDC digital output signal from control system. 11. Vendor to confirm if additional receiver will be required to remove line-fill during normal operation. 12. No dedicated sample controller is required. The ASS system will be controlled and operated by station PLC 13. Ingress protection of all the electronic equipments, enclosure for sample receivers shall be IP65 minimum 14. Sample probe shall be designed to extend up to the center half of the pipe 15. Deleted
0
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 3 OF 4
Data Sheet for Automatic Sampaling System 1 Tag No 2 Quantity 3 P & ID Number GENERAL
PROCESS CONDITIONS
ASS SYSTEM
OTHER
PURCHASE
0 B A Rev
10-100-AP-002 1 15984-BP-10100-PR-PID-0002 SHT. 3
4 Service 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1/1/2020 21/11/2019 7/11/2019 Date
Rev
Multi-product line from Flowmeters to Mainline Pump suction
Line Number Line Size Schedule Line Material Hazardous area classification Fluid Type/State Design Pressure (Min/Max) Design Temperature (Min/Max) Flow Rate (Min/Nor/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
kg/cm²g °C m³/hr kg/cm²g °C (Kg/m³) @ 15°C (Cst) @ 20°C kg/cm²a m/s
Vapour Pressure Velocity Purpose Sample Controller Sample Receiver Size & Quantity Power Supply Power Consumption Cable Entry Sample Probe Connection Type Flange Material Size Flange Rating Finish Output Signal Electrical Certification Hazardous Area Approval Certification Heat Tracing NACE Requirement Ingress Protection Rating Material Certification Manufacturer Model PO No. Requisition No.
Issued for Use Issued for Customer Review Issued for Inter Discipline Check Issue Description
10-100-P-18"-027-A1X 18" Carbon Steel (ASTM A672 Gr. B60) Zone-1 Gr. IIA/IIB, T3 Hydrocarbon (White Oil) 0 0 420 5
Sch. 20
Liquid 18 65 520
730 7 35
Note-8 Note-8 Note-8 2 Automatic Sample extraction of White oils Note-12 Required 18 Liters, 2 Nos. (Note-11) 240 V AC, 50Hz UPS (Note-10) VTA 1/2" NPT for Signal, 3/4" NPT for Power Supply Flanged 3" SS316 300# RF Serrated finish 125 to 250μinRa 4 - 20 mA HART for Weighing Transmitters Ex'd' for Solenoid Valves, Ex'i' for Weighing transmitters PESO Not Required NA Note-13 BS EN 10204 3.1 VTA VTA
SRIM SRIM SRIM Originated
Note-8
POLG POLG POLG Checked
NAIU/KAVK NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 5 OF 4
DATA SHEET FOR AUTOMATIC SAMPLING SYSTEM AT PANKI RECEIPT STATION
0
1/1/2020
Issued for Use
SRIM
POLG
NAIU/KAVK
B
21/11/2019
Issued for Customer Review
SRIM
POLG
NAIU/KAVK
-
A
07/11/2019
Issued for Inter Discipline Check
SRIM
POLG
NAIU/KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0013
SHEET 1 of 4
Index Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-300-AP-001
15984-BP-10300-PR-PID-0004 SHT. 4
1 of 4 2 of 4 3 of 4 4 of 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0013
SHEET 2
OF 4
General Notes Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013" and Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013". 3. Automatic Sampling System assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for automatic sampling system during technical bid evaluation stage. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Viscosity 35 °C
Vapour Pressure @35°C
kg/m3
Density @ 15 °C
Viscosity @ 20 °C
Density 35 °C
kg/m3
cSt
Viscosity at 37.8 °C
cSt
kg/cm²a
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
0.1
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.61
0.51
3
SKO
780-830
1.53
821
1.22
0.3
1.18
4
PCK*
780-830
1.53
821
1.22
0.3
1.18
5
ATF
-
1.53 @ 5°C
780 @ 45°C
-
0.01 @37 °C
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. All the tubing & fittings between the grab sampler & sample receiver shall be supplied by automatic sampling system vendor. 10. All the solenoid valves shall be considered as electrically actuated by 24VDC digital output signal from control system. 11. Vendor to confirm if additional receiver will be required to remove line-fill during normal operation. 12. No dedicated sample controller is required. The ASS system will be controlled and operated by station PLC. 13. Ingress protection of all the electronic equipments, enclosure for sample receivers shall be IP65 minimum. 14. Sample probe shall be designed to extend up to the center half of the pipe. 15. Deleted
0
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0013
SHEET 3 of 4
Data Sheet for Automatic Sampaling System
GENERAL
PROCESS CONDITIONS
ASS SYSTEM
OTHER
PURCHASE
0 B A Rev
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1/1/2020 21/11/2019 07/11/2019 Date
Tag No Quantity P & ID Number Service Line Number Line Size Schedule Line Material Hazardous area classification Fluid Type/State Design Pressure (Min/Max) Design Temperature (Min/Max) Flow Rate (Min/Nor/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
kg/cm²g °C m³/hr kg/cm²g °C (Kg/m³) @ 15°C (Cst) @ 20°C kg/cm²a m/s
Vapour Pressure Velocity Purpose Sample Controller Sample Receiver Size & Quantity Power Supply Power Consumption Cable Entry Sample Probe Connection Type Flange Material Size Flange Rating Finish Output Signal Electrical Certification Hazardous Area Approval Certification Heat Tracing NACE Requirement Ingress Protection Rating Material Certification Manufacturer Model PO No. Requisition No.
Issued for Use Issued for Customer Review Issued for Inter Discipline Check Issue Description
Rev
10-300-AP-001 1 15984-BP-10300-PR-PID-0004 SHT. 4 Multi-product line to Outlet Manifold 10-300-P-18"-016-B1X 18" Sch. STD Carbon Steel (ASTM A672 Gr. B60) Zone-1 Gr. IIA/IIB, T3 Hydrocarbon (White Oil) Liquid 0 0 420 520 6.5
48 65 730 13 35
Note-8 Note-8 Note-8 2 Automatic Sample extraction of White oils Note-12 Required 18 Liters, 2 Nos. (Note-11) 240 V AC, 50Hz UPS (Note-10) VTA 1/2" NPT for Signal, 3/4" NPT for Power Supply Flanged 3" SS316 600# RF Serrated finish 125 to 250μinRa 4 - 20 mA HART for Weighing Transmitters Ex'd' for Solenoid Valves, Ex'i' for Weighing transmitters PESO Not Required NA Note-13 BS EN 10204 3.1 VTA VTA
SRIM SRIM SRIM Originated
Note-8
POLG NAIU/KAVK POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
Client
BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0013
4 of 4
DATA SHEET FOR DENSITY METER SKID AT BINA DESPATCH STATION
f
B
23/08/2019
Issued for Customer Review
TIRA
POLG
NAIU/KAVK
A Rev.
22/08/2019
Issued For Inter-Discipline Check
TIRA
POLG
NAIU/KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
1 OF 10
Index Sr No.
Tag No.
P&ID No.
Page No.
1
COVER SHEET
-
1 OF 10
2
INDEX
-
2 OF 10
3
NOTES-DENSITY-BINA
-
3 OF 10
4
10-100-DT-001
15984-BP-10-100-PR-PID-0002 Sheet 3
4 OF 10
5
NOTES-PG-BINA
-
5 OF 10
6
10-100-PG-001
15984-BP-10-100-PR-PID-0002 Sheet 3
6 OF 10
7
NOTES-ROTAMETER-BINA
-
7 OF 10
8
10-100-FSL-001
15984-BP-10-100-PR-PID-0002 Sheet 3
8 OF 10
9
NOTES-RO-BINA
-
9 OF 10
10
10-100-RO-001
15984-BP-10-100-PR-PID-0002 Sheet 3
10 OF 10
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
2 OF 10
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise. 1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges 15984-BP-10-PE-SPC-0003 and Specification for Valves 15984-BP-10PE-SPC-0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. RO shall be supplied by density meter vendor (loose) for installation in mainline to create the required flow through the skid. Refer sheets 7 and 8 OF 10 for RO datasheet. 7. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 8. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 9. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
kg/m3
cSt
kg/m3
cSt
cSt
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
Sr. No.
1
Product
Viscosity at 37.8 °C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 10. Density meter shall be vibrating tube type and sample RO based skid. Refer Specification for Density Meter "15984-BP-10-IC-SPC-0006" for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 11. Signals From Density converter shall be fed to Flow computer at Bina Despatch Terminal. 12. Density meter shall be able to detect any type of interface for products mentioned under note 9 with rate of change of density and provide one common interface alarm for indicating change in product. 13. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 14. Vendor to provide foundation details of density meter skid. 15. Flow direction shall be clearly stamped on meter body. 16. Burn out direction should be field selectable. 17. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10PE-SPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 18. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 19. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 20. Gasket material: RF type, 4.5mm thk, spiral wound, SS316+Graphite with soft steel centering ring to ASME B16.20. 21. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector, etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone-1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum. 22. The Optical interface detector will also be supplied and installed on density meter skid. Refer Datasheet for Optical Interface Detector "15984-BP-10100-ICDAS-0012" for the details.
Project No: Datasheet No:
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0006
SHEET 3 OF 10
REV
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Tag No P & ID Number Service
10-100-DT-001 15984-BP-10-100-PR-PID-0002 Sheet 3 10-100-BF-001 A/B Basket filter discharge to Mainline pump
Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
10-100-P-18"-027-A1X 18"/ SCH 20 Zone-1 Gr. IIA/IIB, T3. Hydrocarbon 420
m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
0
65
5.8
6 35 Note 9 Note 9
Note 9 Note 9
6.1 Note 9 Note 9
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
240 V AC, 50Hz UPS, 1 Phase 1/2" NPT- 2 nos, 3/4" NPT - 1no. Meter Mounted (Note 18) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 19) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 300# (Note 8) 2" Flanged 300# (Note 8) Required Required, with Low flow switch Note 8 Required Required (Note 13) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 12) 4-20mA isolated for density signal and potential free contact for interface alarm 240 V AC, 50Hz UPS, 1 Phase Not Required IP 65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
730
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using RO in mainline (Note 6) To Mainline Flanged 1" 300# (Note 8) Serrated Finish 125-250µin RA 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
Liquid 520 18
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Calibration Range Instrument Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
4 OF 10
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
5 OF 10
Data Sheet for Pressure Gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-100-PG-001
P & ID Number:
15984-BP-10-100-PR-PID-0002 Sheet 3
Service
10-100-BF-001 A/B basket filter discharge to Mainline pump
Line/ Equipment Number
10-100-P-2"-XXX-A1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
18 0
65
5.8
6
6.1
35
GAUGE: Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-10 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Zero Adjustment
External
Manifold MOC
SS 316
OPTIONS Gauge Saver:
Yes
Pulsation Dampener
No
Movement Damping:
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
Client
NAIU/KAVK NAIU/KAVK Approved
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
6 OF 10
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
Viscosity at 37.8 °C
kg/m3
cSt
kg/m3
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0006
SHEET 7 OF 10
Data Sheet for Rotameter
GENERAL
PROCESS CONDITIONS
FLOW METER
1 Tag No 2 P & ID Number
10-100-FSL-001 15984-BP-10-100-PR-PID-0002 Sheet 3
3 Service
(10-100-BF-001 A/B) Basket filter discharge to Mainline pump
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Line Number Line Size / Schedule
10-100-P-2"-XXX-A1X 1" / VTA
Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Side plate material Body/Flange material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Tube Material
Manufacturer Model
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
Hydrocarbon 420
Liquid 520
730 18 65
0 5.8
6 35 Note 4 Note 4
6.1
Note 4 Note 4 Note 4 Note 4 Metal Tube 1" 300# (VTA) Serrated Finish 125-250µin RA Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA VTA 24 VDC, 2 wire NAMUR (Note 7) Ex 'i' PESO 1/2" NPT, 2 no's Inline SS 316 SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1 VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0006
SHEET 8 OF 10
General Notes for Restriction Orifice Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer Name on upstream side. 3. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Viscosity @ 35 °C
Viscosity at 37.8 °C
True Vapour Pressure at 35 °C
kg/m
cSt
cSt
kg/cm²a
5 @ 25° C
837
3.5
2.1 @ 40° C
0.1
720-775
0.7
763
0.61
0.51
0.61
780-830
1.53
821
1.22
1.18
0.3
PCK*
780-830
1.53
821
1.22
1.18
0.3
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
-
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
HSD
810-845
2
MS
3
SKO
4 5
Sr. No.
Product
Density @ 15 °C 3
1
3
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 4. Vendor to provide sizing calculation for review. 5. Vendor to supply Restriction Orifice plates only. Flanges, Bolts and Gaskets shall be supplied by others. 6. Critical Temperature = 435 °C.(Hold 1)
HOLD: 1. Critical properties to be confirmed by the client.
Project No: Datasheet No:
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0006
SHEET 9 OF 10
Data Sheet for Restriction Orifice 1 Tag No 2 P & ID Number GENERAL
PIPE DATA
PROCESS CONDITIONS
ORIFICE PLATE AND HOLDER
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
OPTIONS
PURCHASE
B A Rev
10-100-RO-001 15984-BP-10-100-PR-PID-0002 Sheet 3
Service Assembly
10-100-BF-001 A/B basket filter discharge to Mainline pump Restriction Orifice Plate
Line Number Line Size Schedule Pipe I.D. Pipe O.D Pipe Material Pipe Insulation Fluid Fluid State Inlet Pressure (Min/Nor/Max) Inlet Temperature (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature Flow (Min/Nor/Max) Density (Min/Nor/Max) Density (@base) Viscosity (Min/Nor/Max) Base Pressure Base Temperature Molecular Weight Specific Heat Ratio (Cp/Cv) Compressibility Factor Maximum Allowable Pressure Drop Critical Pressure Vapor Pressure Plate Type Plate material Plate Thickness Design Code Beta Ratio d/D Orifice Bore Diameter Vent/Drain Hole Diameter Maximum Pressure Loss @ Full scale Uncertainty Flange Type Size, Rating, Facing
38 Bolts and Nuts Material ORIFICE FLANGES
10-100-P-18"-027-A1X SCH 20 in 17.362 ASTM A672 Gr. B60, CL 12 Hydrocarbon kg/cm²g 5.8 °C kg/cm²g °C 0 m³/hr 420 (Kg/m³) @ 15°C Note 3 Kg/m³ (Cst) Note 3 kg/cm²g °C k z kg/cm² kg/cm²(g) kg/cm² Square Edge, Concentric in VTA R. W. Miller Handbook in VTA in NA kg/cm² NA % NA
Flange Material Flange Finish Jack Screws
23/08/2019 22/08/2019 Date
Root Isolation Valves Type / End Connection
Straight Vanes Spool Piece Length NACE requirements Material Certification Manufacturer PO Number
Type Connection
NA BS EN 10204 3.1 VTA
Model No.
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
18" 18 Liquid 6 35
6.1 18 65
520 Note 3
730 Note 3
Note 3 0 15
Note 3
NA 0.5 306 (Hold 1) Note 3 SS316 NA NA
WNRF (Note 5) ASTM A105N 18", 150#, RF Serrated Finish 125-250µin RA ASTM A193 Gr.B7 /194 Gr.2H (Note NA 5) 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring (Note 5) NA
39 Gasket 40 41 42 43 44 45 46 47 48
Rev
TIRA TIRA Originated
Project No: Datasheet No:
-
VTA
POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0006
Client
SHEET 10 OF 10
DATA SHEET FOR DENSITY METER SKID AT INTERMEDIATE PIGGING STATION
f
B
23/08/2019
Issued for Customer Review
TIRA
POLG
NAIU/KAVK
A Rev.
22/08/2019
Issued for Inter-Discipline Check
TIRA
POLG
NAIU/KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
1 OF 10
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1
COVER SHEET
-
1 OF 10
2
INDEX
-
2 OF 10
3
NOTES-DENSITY-IPS
4
10-200-DT-001
5
NOTES-PG-IPS
6
10-200-PG-001
7
NOTES-ROTAMETER-IPS
8
10-200-FSL-001
9
NOTES-RO-IPS
10
10-200-RO-001
Remark
Revision
3 OF 10 15984-BP-10-200-PR-PID-0003 Sheet 2
4 OF 10 5 OF 10
15984-BP-10-200-PR-PID-0003 Sheet 2
6 OF 10 7 OF 10
15984-BP-10-200-PR-PID-0003 Sheet 2
8 OF 10
15984-BP-10-200-PR-PID-0003 Sheet 2
10 OF 10
9 OF 10
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
2 OF 10
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise. 1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges 15984-BP-10-PE-SPC-0003 and Specification for Valves 15984-BP-10-PE-SPC0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. RO shall be supplied by density meter vendor (loose) for installation in mainline to create the required flow through the skid. Refer sheets 7 and 8 OF 10 for RO datasheet. 7. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 8. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 9. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
3
3
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
cSt 2.1 @ 40° C
1
HSD
810-845
5 @ 25° C
837
3.5
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 10. Density meter shall be vibrating tube type and RO based skid. Refer specification for density meter 15984-BP-10-IC-SPC-0006 for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 11. Signals From Density converter shall be fed to Flow computer at intermediate pigging station. 12. Density meter shall be able to detect any type of interface for products mentioned under note 9 with rate of change of density and provide one common interface alarm for indicating change in product. 13. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 14. Vendor to provide foundation details of density meter skid. 15. Flow direction shall be clearly stamped on meter body. 16. Burn out direction should be field selectable. 17. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PESPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 18. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 19. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 20. Gasket material: RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max 21. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector, etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone-1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984
SHEET
15984-BP-10200-IC-DAS-0006
3 OF 10
REV
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 Tag No 2 P & ID Number
10-200-DT-001 15984-BP-10-200-PR-PID-0003 Sheet 2
3 Service
(10-200-BF-001 A/B) Basket filter discharge flow to IPS scraper launcher
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
730
0
65
23
34 35 Note 9 Note 9
Note 9 Note 9
61 Note 9 Note 9
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
48 VDC 1/2" NPT- 2 nos, 3/4" NPT- 1 no. Meter Mounted (Note 18) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 19) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 900# RTJ (Note 8) 2" Flanged 900# RTJ (Note 8) Required Required, with Low flow switch Note 8 Required Required (Note 13) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 12) 4-20mA isolated for density signal and potential free contact for interface alarm 48 VDC Not Required IP 65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
Liquid 520 99
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using RO in mainline (Note 6) To Mainline Flanged 1" 900# RTJ (Note 8) Smooth Finish 63µinRA max. 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
10-200-P-18''-012-D1X 18"/ XS Zone-1 Gr. IIA/IIB, T3. Hydrocarbon 420
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Calibration Range Instrument Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10200-IC-DAS-0006
SHEET 4 OF 10
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-ICSPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
5 OF 10
Data Sheet for Pressure Gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-200-PG-001
P & ID Number:
15984-BP-10-200-PR-PID-0003 Sheet 2
Service
(10-200-BF-001 A/B) basket filter discharge flow to IPS scraper launcher
Line/ Equipment Number
10-200-P-2''-XXX-D1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
99 0
65
23
34
61
35
GAUGE Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-100 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Zero Adjustment
External
Manifold MOC
SS 316
OPTIONS Gauge Saver:
No
Pulsation Dampener
No
Movement Damping
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10200-IC-DAS-0006
SHEET 6 OF 10
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m3
cSt
kg/m3
cSt
cSt
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
Sr. No.
1
Product
Viscosity @ 35 °C
Viscosity at 37.8 °C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984
SHEET
15984-BP-10200-IC-DAS-0006
7 OF 10
Data Sheet for Rotameter 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
FLOW METER
10-200-FSL-001 15984-BP-10-200-PR-PID-0003 Sheet 2 (10-200-BF-001 A/B) basket filter discharge flow to IPS scraper launcher 10-200-P-2''-XXX-D1X 1" / VTA
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Line Number Line Size / Schedule Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Body/Flange material Side plate material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Rev
Tube Material
Manufacturer Model
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Hydrocarbon 420
Liquid 730
520 99 65
0 23
34 35 Note 4 Note 4
61
Note 4 Note 4 Note 4 Note 4 Metal Tube 1" 900# RTJ (VTA) Smooth Finish 63µinRA max. Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA VTA 24 VDC, 2 wire NAMUR (Note 7) Ex 'i' PESO 1/2" NPT, 2 no's Inline SS 316 SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1 VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
8 OF 10
General Notes for Restriction Orifice Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis 15984-BP-10-IC-BOD-0001, Specification For Density Meter 15984-BP-10-IC-SPC-0006, Piping Material Specification 15984-BP-10-PE-SPC-0001. 2. Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer Name on upstream side. 3. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
cSt
kg/m3
Viscosity at 37.8 °C
True Vapour Pressure at 35° C kg/cm²a
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
0.1
2
MS
720-775
0.7
763
0.61
0.51
0.61
3
SKO
780-830
1.53
821
1.22
1.18
0.3
821
1.22
1.18
0.3
-
-
1.18 @ 45°C
-
kg/m
4
PCK*
780-830
1.53
5
ATF
780 @ 45 °C
1.53 @ 5°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 4. Vendor to provide sizing calculation for review. 5. Vendor to supply Restriction Orifice plates only. Flanges, Bolts and Gaskets shall be supplied by others. 6. Critical Temperature = 435 °C.(Hold 1)
HOLD: 1. Critical properties to be confirmed by the client.
Project No: Datasheet No:
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10200-IC-DAS-0006
SHEET 9 OF 10
Data Sheet for Restriction Orifice
GENERAL
PIPE DATA
PROCESS CONDITIONS
ORIFICE PLATE AND HOLDER
1 Tag No 2 P & ID Number
10-200-RO-001 15984-BP-10-200-PR-PID-0003 Sheet 2.
3 Service
(10-200-BF-001 A/B) basket filter discharge flow to IPS scraper launcher
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Assembly
Restriction Orifice Plate
Line Number Line Size Schedule Pipe I.D. Pipe O.D Pipe Material Pipe Insulation Fluid Fluid State Inlet Pressure (Min/Nor/Max) Inlet Temperature (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature Flow (Min/Nor/Max) Density (Min/Nor/Max) Density (@base) Viscosity (Min/Nor/Max) Base Pressure Base Temperature Molecular Weight Specific Heat Ratio (Cp/Cv) Compressibility Factor Maximum Allowable Pressure Drop Critical Pressure Vapor Pressure Plate Type Plate material Plate Thickness Design Code Beta Ratio d/D Orifice Bore Diameter Vent/Drain Hole Diameter Maximum Pressure Loss @ Full scale Uncertainty Flange Type Size, Rating, Facing
38 Bolts and Nuts Material ORIFICE FLANGES
OPTIONS
PURCHASE
B A Rev
Rev
10-200-P-18''-012-D1X SCH XS in 15.7087 API 5L Gr. X70 PSL 2, SAW Hydrocarbon kg/cm²g 23 °C kg/cm²g °C 0 420 m³/hr (Kg/m³) @ 15°C Note 3 Kg/m³ (Cst) Note 3 kg/cm²g °C k z kg/cm² kg/cm²(g) kg/cm² Square Edge, Concentric in VTA R. W. Miller Handbook in VTA in NA kg/cm² NA % NA
Flange Material Flange Finish Jack Screws
23/08/2019 22/08/2019 Date
Root Isolation Valves Type / End Connection
Straight Vanes Spool Piece Length NACE requirements Material Certification Manufacturer PO Number
Type Connection
NA BS EN 10204 3.1 VTA
Model No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
18 Liquid 34 35
61 99 65
520
730
Note 3
Note 3
Note 3 0 15
Note 3
NA 0.5 306 (Hold 1) Note 3 SS316 NA NA
WNRF (Note 5) ASTM A694 F70 18", 600#, RF Serrated Finish 125-250µin RA ASTM A193 Gr.B7 /194 Gr.2H NA (Note 5) 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring (Note 5) NA
39 Gasket 40 41 42 43 44 45 46 47 48
18"
TIRA TIRA Originated
Project No: Datasheet No:
-
VTA
POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10200-IC-DAS-0006
Client
SHEET 10 OF 10
DATA SHEET FOR DENSITY METER SKID (10-300-DT-001) AT PANKI RECEIPT STATION
f
B
23/08/2019
Issued for Customer Review
TIRA
POLG
NAIU/KAVK
A Rev.
22/08/2019
Issued for Inter-Discipline Check
TIRA
POLG
NAIU/KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
1 OF 19
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1
COVER SHEET-(10-300-DT-001)
-
1 OF 19
2
INDEX
-
2 OF 19
3
NOTES-DENSITY-PANKI1
-
3 OF 19
4
10-300-DT-001
15984-BP-10-300-PR-PID-0004 Sheet 1
4 OF 19
5
NOTES-PG-PANKI1
-
5 OF 19
6
10-300-PG-001
15984-BP-10-300-PR-PID-0004 Sheet 1
6 OF 19
7
NOTES-ROTAMETER-PANKI1
-
7 OF 19
8
10-300-FSL-001
15984-BP-10-300-PR-PID-0004 Sheet 1
8 OF 19
9
NOTES-DPT-PANKI1
-
9 OF 19
10
10-300-DPT-001
15984-BP-10-300-PR-PID-0004 Sheet 1
10 OF 19
11
COVER SHEET-(10-300-DT-002)
-
11 OF 19
12
NOTES-DENSITY-PANKI2
-
12 OF 19
13
10-300-DT-002
15984-BP-10-300-PR-PID-0004 Sheet 3
13 OF 19
14
NOTES-PG-PANKI2
-
14 OF 19
15
10-300-PG-002
15984-BP-10-300-PR-PID-0004 Sheet 3
15 OF 19
16
NOTES-ROTAMETER-PANKI2
-
16 OF 19
17
10-300-FSL-002
15984-BP-10-300-PR-PID-0004 Sheet 3
17 OF 19
18
NOTES-RO-PANKI2
-
18 OF 19
19
10-300-RO-002
15984-BP-10-300-PR-PID-0004 Sheet 3
19 OF 19
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
2 OF 19
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise. 1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges: 15984-BP-10-PE-SPC-0003 and Specification for Valves: 15984-BP-10-PE-SPC0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Density @ 35 °C 3
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
kg/m
cSt
cSt
5 @ 25° C
837
3.5
2.1 @ 40° C
720-775
0.7
763
0.61
0.51
780-830
1.53
821
1.22
1.18
780-830
1.53
821
1.22
1.18
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
kg/m HSD
810-845
2
MS
3
SKO
4
PCK*
5
ATF
1
Viscosity @ 20 °C
3
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Density meter shall be vibrating tube type and sample pump based skid. Refer specification for density meter 15984-BP-10-IC-SPC-0006 for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 10. Signals From Density converter shall be fed to Flow computer at Panki receipt station. 11. Density meter shall be able to detect any type of interface for products mentioned under note 8 with rate of change of density and provide one common interface alarm for indicating change in product. 12. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 13. Vendor to provide foundation details of density meter skid. 14. Flow direction shall be clearly stamped on meter body. 15. Burn out direction should be field selectable. 16. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PESPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 17. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 18. Operating values of process parameters mentioned are for main line, vendor shall confirm the operating values after pump sizing. 19. Below are the mimimum requirements of sample pump. Selection of suitable type of pump required for the safe and continuous operation of density meter as per the requirement shall be responsibility of density meter vendor. a. Pump Tag No - 10-300-DM-CF-101 (Hold 1) b. Hazardous area classification - Zone-1 Gr. IIA/IIB, T3, PESO Certified c. Ambient Temperature - 0 to 48 °C d. Power Supply - 240 VAC, 1 phase, 50 Hz, UPS power supply e. Electrical Certification / Ingress Protection - Ex'd' / IP 65 f. Local control Station - Required, Flameproof 20. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 21. Gasket material: RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max. 22. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone-1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum.
Hold: 1. Pump tag number.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.: Datasheet No:
403102-15984 15984-BP-10300-IC-DAS-0006
SHEET 3 OF 19
REV
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Tag No P & ID Number Service Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
8.5
10
13
Note 8 Note 8
35 Note 8 Note 8
Note 8 Note 8
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
240 V AC, 50Hz UPS, 1 Phase 1/2" NPT- 2 nos, 3/4" NPT - 1 no. Meter Mounted (Note 17) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 20) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 900# RTJ (Note 7) 2" Flanged 900# RTJ (Note 7) Required Required, with Low flow switch Note 7 Required Required (Note 12) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 11) 4-20mA isolated for density signal and potential free contact for interface alarm 240 V AC, 50Hz UPS, 1 Phase Not Required IP 65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
730
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using sample pump To Mainline Flanged 1" 900# RTJ (Note 7) Smooth Finish 63µinRA max. 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
10-300-DT-001 15984-BP-10-300-PR-PID-0004 Sheet 1 From SV station to (10-300-SRB-001) scraper receiver 10-300-P-2"-010-D1X 2"/ SCH 80 Zone-1 Gr. IIA/IIB, T3. Hydrocarbon Liquid 420 520 99 0 65
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Instrument Range Calibration Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
4 OF 19
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
5 OF 19
Data Sheet for Pressure gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-300-PG-001
P & ID Number:
15984-BP-10-300-PR-PID-0004 Sheet 1
Service
From SV station to (10-300-SRB-001 ) scraper receiver
Line/ Equipment Number
10-300-P-2"-010-D1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
99 0
65
8.5
10
13
35
GAUGE Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-25 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Manifold MOC
SS 316
OPTIONS Gauge Saver:
Yes
Pulsation Dampener
No
Movement Damping:
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
6 OF 19
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
Viscosity at 37.8 °C
kg/m3
cSt
kg/m3
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
7 OF 19
Data Sheet for Rotameter
GENERAL
PROCESS CONDITIONS
FLOW METER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Tag No P & ID Number Service Line Number Line Size / Schedule
10-300-FSL-001 15984-BP-10-300-PR-PID-0004 Sheet 1 From SV station to (10-300-SRB-001) scrapper receiver 10-300-P-2"-010-D1X 1" / SCH 80
Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Body/Flange material Side plate material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Rev
Hydrocarbon 420
Liquid 520
730 99 65
0 8.5 Note 4 Note 4 Metal Tube 1" 900# RTJ (VTA) Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA 24 VDC, 2 wire Ex 'i' 1/2" NPT, 2 no's Inline SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass
10 35 Note 4 Note 4
13 Note 4 Note 4
Smooth Finish 63µinRA max.
VTA NAMUR (Note 7) PESO
SS 316
RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1
Tube Material
Manufacturer Model
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
8 OF 19
General Notes for Diff. Pressure Transmitter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Diffrential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’. 7. Burn out direction shall be field selectable. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
Density @ 15 °C 3
Viscosity @ 35 °C
3
Viscosity at 37.8 °C
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
ATF
780 @ 45 °C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply. 10. Calibration range of Differential Pressure Transmitter shall be verified by vendor as per actual installation of transmitter on skid.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
9 OF 19
Data Sheet for Diff. Pressure Transmitter Manufacturer:
VTA
Make/Model:
VTA
Supplier:
VTA
Requisition/PO No
Rev -
GENERAL Tag No:
10-300-DPT-011
P & ID Number:
15984-BP-10-300-PR-PID-0004 Sheet 1
Service
From SV station to (10-300-SRB-001) scraper receiver
Line / Equipment No.
10-300-P-2"-010-D1X
Hazardous area classification:
Zone-1 Gr. IIA/IIB, T3.
PROCESS Fluid Type/State:
Hydrocarbon / Liquid
Design Pressure kg/cm²g
(Min/Max)
Design Temperature °C
(Min/Max)
99 0
65
Specific Gravity
Note 8
Density (kg/m³)
Note 8
Viscosity (Cst)
Note 8
Operating Pressure kg/cm²g
(Min/Nor/Max)
Operating Temperature °C
(Min/Nor/Max)
8.5
10
13
35
Operating Differential Pressure Range Kg/cm²
VTA
TRANSMITTER Mounting:
Remote mounted on density meter skid
Body Material:
SS 316
Enclosure Material:
Epoxy coated Die Cast Aluminium
Element Type:
Diaphragm
Bolting Material:
ASTM A193 Gr.B8 / 194 Gr.8 (VTA)
Element Material:
SS316
O-Ring Material:
Teflon
Ingress Protection Rating:
IP65 minimum
Hazardous Area Approval Certification
PESO
Electrical Certification
Ex 'i'
Power Supply:
24 VDC, 2 wire
Output Signal
4 - 20 mA HART
Crippled Mode Detection
Required (as per NAMUR NE 43)
Burn out direction
Low (Field Configurable)
Calibration Range(kg/cm²)
0 - 1 (VTA)
Instrument Range(kg/cm²)
VTA
Accuracy (±% Span)
±0.075% of span
Repeatability
±0.1% of Reading
Local Indicator
Integral LCD Display
Indicator Scale:
Calibrated in Engineering Units
Process Connection:
1/2" NPT (F)
Electrical Connection:
1/2" NPT, 2 no's
Over-range Protection
As per Manufacturer Standard
OPTIONS Valve Manifold Type:
5 Valve Manifold
Valve Manifold Material:
SS 316
Valve Manifold Manufacturer & Model:
VTA
Vent/Drain Connections:
Required (On Manifold)
Manifold Mounting:
Coplanar / VTA
NACE Requirement
Not Required
Material Certification
BS EN 10204 3.1
Mounting Brackets:
SST Bracket
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 10 OF 19
DATA SHEET FOR DENSITY METER SKID (10-300-DT-002) AT PANKI RECEIPT STATION
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 11 OF 19
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges: 15984-BP-10-PE-SPC-0003 and Specification for Valves: 15984-BP-10-PE-SPC-0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. RO shall be supplied by density meter vendor (loose) for installation in mainline to create the required flow through the skid. Refer sheets 18 and 19 of 19 for RO datasheet. 7. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 8. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 9. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
kg/m3
cSt
kg/m3
cSt
Viscosity at 37.8 °C cSt
5 @ 25° C
837
3.5
2.1 @ 40° C
1
HSD
810-845
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 10. Density meter shall be vibrating tube type and RO based skid. Refer specification for density meter 15984-BP-10-IC-SPC-0006 for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 11. Signals From Density converter shall be fed to Flow computer at Panki receipt station. 12. Density meter shall be able to detect any type of interface for products mentioned under note 9 with rate of change of density and provide one common interface alarm for indicating change in product. 13. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 14. Vendor to provide foundation details of density meter skid. 15. Flow direction shall be clearly stamped on meter body. 16. Burn out direction should be field selectable. 17. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PE-SPC0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 18. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 19. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 20. Gasket material: RF type, 4.5mm thk, spiral wound, SS316+Graphite with soft steel centering ring to ASME B16.20. 21. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector, etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum. 22. The Optical interface detector will also be supplied and installed on density meter skid. Refer Datasheet for Optical Interface Detector "15984-BP-10300-IC-DAS-0012" for the details.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 12 OF 19
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Tag No P & ID Number Service Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
10-300-DT-002 15984-BP-10-300-PR-PID-0004 Sheet 3 (10-300-BF-001 A/B) Basket filter discharge flow to receipt manifold 10-300-P-18"-016-B1X 18"/ STD Zone-1 Gr. IIA/IIB, T3. Hydrocarbon Liquid m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
730
48 65
0 8.5
10
13
Note 9 Note 9
35 Note 9 Note 9
Note 9 Note 9
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
240 V AC, 50Hz UPS, 1 Phase 1/2" NPT- 2 nos, 3/4" NPT - 1no. Meter Mounted (note 18) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 19) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 600# (Note 8) 2" Flanged 600# (Note 8) Required Required, with Low flow switch Note 8 Required Required (Note 13) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 12) 4-20mA isolated for density signal and potential free contact for interface alarm 240 V AC, 50Hz UPS, 1 Phase Not Required IP65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
520
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using RO in mainline (Note 6) To Mainline Flanged 1" 600# (Note 8) Serrated Finish 125-250µin RA 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
420
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Calibration Range Instrument Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 13 OF 19
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 14 OF 19
Data Sheet for Pressure Gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-300-PG-002
P & ID Number:
15984-BP-10-300-PR-PID-0004 Sheet 3.
Service
(10-300-BF-001 A/B) basket filter discharge flow to receipt manifold
Line/ Equipment Number
10-300-P-2"-XXX-B1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
48 0
65
8.5
10
13
35
GAUGE Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-25 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Zero Adjustment
External
Manifold MOC
SS 316
OPTIONS Gauge Saver:
Yes
Pulsation Dampener
No
Movement Damping:
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 15 OF 19
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. Flow meter shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
cSt
cSt
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
Sr. No.
Product
Density @ 15 °C 3
1
3
Viscosity @ 35 °C
Viscosity at 37.8 °C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 16 OF 19
Data Sheet for Rotameter 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
FLOW METER
10-300-FSL-002 15984-BP-10-300-PR-PID-0004 Sheet 3. (10-300-BF-001 A/B) basket filter discharge flow to receipt manifold 10-300-P-2"-XXX-B1X 1" / VTA
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Line Number Line Size / Schedule Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Body/Flange material Side plate material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Rev
Tube Material
Manufacturer Model
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Hydrocarbon 420
Liquid 520
730
48 65
0 8.5
10 35 Note 4 Note 4
13
Note 4 Note 4 Note 4 Note 4 Metal Tube 1" 600# (VTA) Serrated Finish 125-250µin RA Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA VTA 24 VDC, 2 wire NAMUR (Note 7) PESO Ex 'i' 1/2" NPT, 2 no's Inline SS 316 SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1 VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 17 OF 19
General Notes for Restriction Orifice Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis 15984-BP-10-IC-BOD-0001, Specification For Density Meter 15984-BP-10-IC-SPC-0006, Piping Material Specification 15984-BP-10-PE-SPC-0001. 2. Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer Name on upstream side. 3. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m3
cSt
kg/m
Viscosity @ 35 °C
3
Viscosity at 37.8 °C
True Vapour Pressure at 35° C kg/cm²a
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
0.1
2
MS
720-775
0.7
763
0.61
0.51
0.61
3
SKO
780-830
1.53
821
1.22
1.18
0.3
4
PCK*
780-830
1.53
821
1.22
1.18
0.3
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
-
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 4. Vendor to provide sizing calculation for review. 5. Vendor to supply Restriction Orifice plates only. Flanges, Bolts and Gaskets shall be supplied by others. 6. Critical Temperature = 435 °C.(Hold 1)
HOLD: 1. Critical properties to be confirmed by the client.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 18 OF 19
Data Sheet for Restriction Orifice
GENERAL
PIPE DATA
PROCESS CONDITIONS
ORIFICE PLATE AND HOLDER
1 Tag No 2 P & ID Number
10-300-RO-002 15984-BP-10-300-PR-PID-0004 Sheet 3.
3 Service
(10-300-BF-001 A/B) basket filter discharge flow to receipt manifold
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Assembly
Restriction Orifice Plate
Line Number Line Size Schedule Pipe I.D. Pipe O.D Pipe Material Pipe Insulation Fluid Fluid State Inlet Pressure (Min/Nor/Max) Inlet Temperature (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature Flow (Min/Nor/Max) Density (Min/Nor/Max) Density (@base) Viscosity (Min/Nor/Max) Base Pressure Base Temperature Molecular Weight Specific Heat Ratio (Cp/Cv) Compressibility Factor Maximum Allowable Pressure Drop Critical Pressure Vapor Pressure Plate Type Plate material Plate Thickness Design Code Beta Ratio d/D Orifice Bore Diameter Vent/Drain Hole Diameter Maximum Pressure Loss @ Full scale Uncertainty Flange Type Size, Rating, Facing
38 Bolts and Nuts Material ORIFICE FLANGES
OPTIONS
PURCHASE
B A Rev
Rev
10-300-P-18"-016-B1X STD in 17.362 ASTM A672 Gr. B60, CL 12 Hydrocarbon kg/cm²g 8.5 °C kg/cm²g °C 0 m³/hr 420 (Kg/m³) @ 15°C Note 3 Kg/m³ (Cst) Note 3 kg/cm²g °C k z kg/cm² kg/cm²(g) kg/cm² Square Edge, Concentric in VTA R. W. Miller Handbook in VTA in NA kg/cm² NA % NA
Flange Material Flange Finish Jack Screws
23/08/2019 22/08/2019 Date
Root Isolation Valves Type / End Connection
Straight Vanes Spool Piece Length NACE requirements Material Certification Manufacturer PO Number
Type Connection
NA BS EN 10204 3.1 VTA
Model No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
18 Liquid 10
13
35 48 65 520
730
Note 3
Note 3
Note 3 0 15
Note 3
N/A 0.5 306 (Hold 1) Note 3 SS316 NA NA
WNRF (Note 5) ASTM A105N 18", 300#, RF Serrated Finish 125-250µin RA ASTM A193 Gr.B7 /194 Gr.2H (Note NA 5) 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring (Note 5) NA
39 Gasket 40 41 42 43 44 45 46 47 48
18"
TIRA TIRA Originated
Project No: Datasheet No:
-
VTA
POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10300-IC-DAS-0006
Client
SHEET 19 OF 19
DATA SHEET FOR OPTICAL INTERFACE DETECTOR AT BINA DESPATCH STATION
f
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
A
04/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0012
1 OF 4
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-100-OID-001
15984-BP-10-100-PR-PID-0002 Sheet 3
1 OF 4 2 OF 4 3 OF 4 4 OF 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0012
2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-ICSPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Optical Interface Detector assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable. 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for Optical Interface Detectors during technical bid evaluation stage. 8. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity at 37.8 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
cSt
cSt
5 @ 25° C
837
3.5
2.1 @ 40° C
0.7
763
0.61
0.51
3
3
Viscosity @ 35 °C
1
HSD
810-845
2
MS
720-775
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
-
1.53 @ 5°C
780 @ 45°C
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Vendor shall confirm the Refractive Index range (nD) of OID meter & its corresponding 0 - 100 % by weight table during technical bid evaluation. 10. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. Vendor to Confirm. 11. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PE-SPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 12. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 13. OID meters shall be able to communicate with Station PLC over RS-485 serial communication link. In case any additional software required to establish the serial communication, Vendor shall consider the same in his offer. 14. The RS-485 serial communication cable shall be supplied by vendor. Vendor shall consider 250 mtrs. GSW armoured cable as per Specification for Instrument and Telecom Cables " 15984-BP-10-IC-SPC-0009". 15. The Optical Interface Detector will be installed on the Density meter skid (10-100-DT-001). It is the responsibility of Density meter skid vendor to design & finalize the location of OID meter on skid. Vendor shall submit the typical arrangement drawing of density meter skid for review during technical bid evaluation.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984
SHEET
15984-BP-10100-IC-DAS-0012
3 OF 4
DATA SHEET FOR OPTICAL INTERFACE DETECTOR
GENERAL
PROCESS CONDITIONS
OID Probe
TRANSMITTER
10-100-OID-001 1 no. 15984-BP-10-100-PR-PID-0002 SHEET 3
4 Service
(10-100-BF-001 A/B) Basket Filter discharge to Mainline pump
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Line Number Line Size / Schedule Line ID Hazardous area classification Fluid Type/State Chemical Formula of the Process Liquid Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) @ 20°C Base Pressure kg/cm²a Base Temperature °C Maximum allowable Pressure Drop: kg/cm² Measuring Method Probe Type Process Connections Flange Type Flange Material: Flange Finish Probe Material Transducer Material Calculated Pressure Drop @ Full Flow Transmitter / Controller Mounting Power Supply Load Local Indicator Output Signal Enclosure Material: Calibration Range (% by Wt.) Min Max Instrument Range (% by Wt.) Min Max Electrical Connection (For Signal) Electrical Connection (For Power)
36 Accuracy
OTHER
PURCHASE
B A Rev
Rev
1 Tag No 2 Quantity 3 P & ID Number
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
20/09/2019 04/09/2019 Date
Repeatability
On Density Meter Skid (10-100-DT-001) VTA VTA Zone-1 Gr. IIA/IIB, T3. Hydrocarbon White Oils 420 520
Liquid 730 18 65
0 5.8
6 35 Note 8 Note 8 0 15 0.01
Note 8 Note 8
Refractive Index Method (VTA) Insertion type Flanged SS 316 SS 316 VTA Integral / Remote (VTA) 240 V AC, 50Hz UPS, 1 Phase 600 Ohm Integral LCD Display 4 - 20 mA HART and RS- 485 Epoxy Coated Die Cast Aluminium 0 Note 9 1/2" NPT, 2 nos. 3/4" NPT, 1 no. ± 0.1% or better (VTA)
6.1 Note 8 Note 8
300# / RF Serrated Finish 125-250µin RA SS316 (VTA)
100 Note 9
± 0.02% or better of measured value (VTA)
Electrical Certification Diagnostics Fault Alarm Hazardous Area Approval Certification
Ex'i' (Note 10) Yes Required with built-in relay PESO
Special Cable Software NACE Requirement Ingress Protection Rating Mounting Brackets Material Certification Manufacturer Model PO No. Requisition No.
Note 12 and Note 14 Note 13 Not Required IP 65 minimum for both Sensor Probe & Controller Unit Note 12 BS EN 10204 3.1 VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0012
4 OF 4
DATA SHEET FOR OPTICAL INTERFACE DETECTOR AT PANKI RECEIPT STATION
f
-
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
-
A
04/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0012
1 OF 4
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-300-OID-001
15984-BP-10-300-PR-PID-0004 SHEET 3
1 OF 4 2 OF 4 3 OF 4 4 OF 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0012
2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Optical Interface Detector assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable. 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for Optical Interface Detectors during technical bid evaluation stage. 8. Optical Interface Detector shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
kg/m
cSt
Density @ 35 °C 3
kg/m
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
5
ATF
1.53 @ 5°C
780 @ 45°C
1.18 1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Vendor shall confirm the Refractive Index range (nD) of OID meter & its corresponding 0 - 100 % by weight table during technical bid evaluation. 10. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. Vendor to Confirm. 11. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10PE-SPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 12. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 13. OID meters shall be able to communicate with Station PLC over RS-485 serial communication link. In case any additional software required to establish the serial communication, Vendor shall consider the same in his offer. 14. The RS-485 serial communication cable shall be supplied by vendor. Vendor shall consider 250 mtrs. GSW armoured cable as per Specification for Instrument and Telecom Cables " 15984-BP-10-IC-SPC-0009". 15. The Optical Interface Detector will be installed on the Density meter skid (10-300-DT-002). It is the responsibility of Density meter skid vendor to design & finalize the location of OID meter on skid. Vendor shall submit the typical arrangement drawing of density meter skid for review during technical bid evaluation.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984 15984-BP-10300-IC-DAS-0012
SHEET 3 OF 4
DATA SHEET FOR OPTICAL INTERFACE DETECTOR 1 Tag No 2 Quantity 3 P & ID Number GENERAL
PROCESS CONDITIONS
OID Probe
TRANSMITTER
(10-300-BF-001 A/B) Basket filter discharge flow to receipt manifold
Line Number Line Size / Schedule Line ID Hazardous area classification Fluid Type/State Chemical Formula of the Process Liquid Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) @ 20°C Base Pressure kg/cm²a Base Temperature °C Maximum allowable Pressure Drop: kg/cm² Measuring Method Probe Type Process Connections Flange Type Flange Material: Flange Finish Probe Material Transducer Material Calculated Pressure Drop @ Full Flow Transmitter / Controller Mounting Power Supply Load Local Indicator Output Signal Enclosure Material: Calibration Range (% by Wt.) Min Max Instrument Range (% by Wt.) Min Max Electrical Connection (For Signal) Electrical Connection (For Power)
36 Accuracy
OTHER
PURCHASE
B A Rev
10-300-OID-001 1 no. 15984-BP-10-300-PR-PID-0004 SHEET 3
4 Service 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
20/09/2019 04/09/2019 Date
Rev
Repeatability
On Density Meter Skid (10-300-DT-002) VTA VTA Zone-1 Gr. IIA/IIB, T3. Hydrocarbon Liquid White Oils 420 520
730 48 65
0 8.5
10 35 Note 8 Note 8 0 15 0.01
Note 8 Note 8
Refractive Index Method (VTA) Insertion type Flanged SS 316 SS 316 VTA Integral / Remote (VTA) 240 V AC, 50Hz UPS, 1 Phase 600 Ohm Integral LCD Display 4 - 20mA HART and RS- 485 Epoxy Coated Die Cast Aluminium 0 Note 9 1/2" NPT, 2 nos. 3/4" NPT, 1 no. ± 0.1% or better (VTA)
13 Note 8 Note 8
300# / RF Serrated Finish 125-250µin RA SS316 (VTA)
100 Note 9
± 0.02% or better of measured value (VTA)
Electrical Certification Diagnostics Fault Alarm Hazardous Area Approval Certification
Ex'i' (Note 10) Yes Required with built-in relay PESO
Special Cable Software NACE Requirement Ingress Protection Rating: Mounting Brackets: Material Certification Manufacturer Model PO No. Requisition No.
Note 12 and Note 14 Note 13 Not Required IP65 minimum for both Sensor Probe & Controller Unit Note 12 BS EN 10204 3.1 VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0012
4 OF 4
UH
Coverpage
DATASHEETS FOR FIRE AND GAS FIELD DEVICES
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 1
of
27
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
Coverpage Index Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type) Coverpage for Open Path Hydrocarbon Gas Detector Index for Open Path Hydrocarbon Gas Detector General Notes for Open Path Hydrocarbon Gas Detector Datasheet for Open Path Hydrocarbon Gas Detector Appendix for Open Path Hydrocarbon Gas Detector Cover Page for Heat Detector - Rate of Rise Index for Heat Detector - Rate of Rise General Notes for Heat Detector - Rate of Rise Datasheet for Heat Detector - Rate of Rise Appendix for Heat Detector - Rate of Rise Coverpage for Flame Detector (UV/IR) Index for Flame Detector (UV/IR) General Notes for Flame Detector (UV/IR) Datasheet for Flame Detector (UV/IR) Appendix for Flame Detector (UV/IR) Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Revision
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 2
of
27
UH
Coverpage for Gas Detector (IR Point Type)
DATASHEETS FOR GAS DETECTOR (IR POINT TYPE) (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 3
of
27
UH
Index for Gas Detector (IR Point Type) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type)
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 4
of
27
UH
General Notes for Gas Detector (IR Point Type) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration Tool Kit and Cabliration Gas as required, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 5
of
27
UH
Datasheet for Gas Detector (IR Point Type)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
18/12/19 11/12/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 17 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic Beam Block indication SIL certification Addressable Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Point Type IR Absorption type Flammable Gas detector NA 0 - 100% LEL T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic NA SIL 2 No Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 6
of
27
UH
Appendix for Gas Detector (IR Point Type) Tag Number 10-100-HGD-014 10-100-HGD-015 10-100-HGD-016 10-100-HGD-017 10-100-HGD-018 10-100-HGD-019 10-100-HGD-001 10-100-HGD-002 10-100-HGD-003 10-100-HGD-005 10-100-HGD-006 10-100-HGD-007 10-100-HGD-008 10-100-HGD-009 10-100-HGD-010 10-100-HGD-013 10-100-HGD-004
F&G Layout 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004
Location / Service Mainline Pump House Mainline Pump House Mainline Pump House Mainline Pump House Booster Pump Booster Pump Near Scrapper Launcher Near Scrapper Launcher Near Scrapper Launcher Near Metering Skid Near Metering Skid Near Metering Skid Near Basket Filter Near Basket Filter Near Basket Filter Near OWS Pit Near Sump Tank
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 7
of
27
UH
Coverpage for Open Path Hydrocarbon Gas Detector
DATASHEETS FOR OPEN PATH HYDROCARBON GAS DETECTOR (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 8
of
27
UH
Index for Open Path Hydrocarbon Gas Detector Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Open Path Hydrocarbon Gas Detector Index for Open Path Hydrocarbon Gas Detector General Notes for Open Path Hydrocarbon Gas Detector Datasheet for Open Path Hydrocarbon Gas Detector Appendix for Open Path Hydrocarbon Gas Detector
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 9
of
27
UH
General Notes for Open Path Hydrocarbon Gas Detector Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
2 Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). 3
Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration and Alignment tool Kit, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
10
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 10
of
27
UH
Datasheet for Open Path Hydrocarbon Gas Detector
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement
Other Puchase
B A Rev
18/12/19 11/12/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 3 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
Open Path IR Absorption type Flammable Gas detector
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 38 39 40 41 42 43 44 45
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic LED alarm indication Beam Block indication SIL certification Accuracy Addressable Repeatability Long Term Stability Source Life Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage (Transmitter / Reciever) Power Consumption (Transmitter / Reciever) Cable Entry (Transmitter / Reciever) Wiring configuration (Transmitter / Reciever) Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories Ambient Temperature (Min/Max) ̊C Humidity (Min/Max) % Air Velocity Km/Hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model Requisition No. PO No.
0 - 100 meter, Seperation of TX and RX 0 - 50 LEL meters T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic Required Required SIL 2 ±0.15% of LELm (VTA) No VTA 100% 5 Years Minimum Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. Transmitter - 2 wire, Receiver - 3 wire Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 10) 0 50 5% RH 95% RH
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Required IP 65 minimum Note 8 VTA
MAKJ SHAS Originated
POLG POLG Checked
VTA
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 11
of
27
UH
Appendix for Open Path Hydrocarbon Gas Detector Tag Number 10-100-HC-001 10-100-HC-002 10-100-HC-003
F&G Layout Location / Service 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Pipeline Corridor
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 12
of
27
UH
Cover Page for Heat Detector - Rate of Rise
DATASHEETS FOR HEAT DETECTOR -RATE OF RISE (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 13
of
27
UH
Index for Heat Detector - Rate of Rise Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Heat Detector - Rate of Rise Index for Heat Detector - Rate of Rise General Notes for Heat Detector - Rate of Rise Datasheet for Heat Detector - Rate of Rise Appendix for Heat Detector - Rate of Rise
Remarks
Revision
13 14 15 16 17
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 14
of
27
UH
General Notes for Heat Detector - Rate of Rise Sn
Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have at least one spare cable entry as minimum.
d.
Spare Cable entries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on the detector calibration / test frequency (Period after which testing is required)
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 15
of
27
UH
Datasheet for Heat Detector - Rate of Rise
General
Device Data
Electrical Equipment Requirement
Enclosure
Environmental Requirement Other
Purchase
B A Rev
18/12/19 11/12/19 Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Rev
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 2 Zone-1, Gas Group IIA/B, T3
Type Detector Operating Method
Rate of Rise in Temperature Differential Temperature Measurement (Thermistors)
Output EOL & Series Resistor Relay Contact Rating LED Alarm Indication Detection Coverage Vibration Proof detector base Actuation temperature Response Time Start-up Time SIL certification Alarm Reset Addressable Hazardous Area Approval Certification Electrial Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Contact Relay Output Required, Value-VTA 24 V, 2A LED for Alarm / Normal / Fault VTA No 6.7 to 8.3 °C / Min. (VTA) VTA VTA SIL 2 Automatic NO PESO Ex 'i' 24 VDC VTA 1/2" NPT, 2 Nos. (Note 3) 2 Wire
Enclosure Material Color Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" Pipe Mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 16
of
27
UH
Appendix for Heat Detector Tag Number 10-100-HD-001 10-100-HD-002
F&G Layout Location / Service 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Mainline Pump House
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 17
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27
UH
Coverpage for Flame Detector (UV/IR)
DATASHEETS FOR FLAME DETECTOR (UV/IR) (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 18
of
27
UH
Index for Flame Detector (UV/IR) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Flame Detector (UV/IR) Index for Flame Detector (UV/IR) General Notes for Flame Detector (UV/IR) Datasheet for Flame Detector (UV/IR) Appendix for Flame Detector (UV/IR)
Remarks
Reivsion
18 19 20 21 22
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 19
of
27
UH
General Notes for Flame Detector (UV/IR) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
Vendor to provide all equipment required for calibration, Proof test and maintenance. IR test lamp integral with AC/DC charger shall also be supplied by vendor. Test Lamp shall be Ex'd' certified.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required).
8
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals.
9
UV/IR type flame detectors shall be solar blind (i.e. unaffected by sunlight) and immune to lightening.
10 All applicable mounting accessories shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 20
of
27
UH
Datasheet for Flame Detector (UV/IR)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
18/12/19 11/12/19 Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46
Rev
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 2 Zone-1, Gas Group IIA/B, T3
Type Measuring Range Cone of vision Flame Sensitivity Output signal False Alarm immunity - Sun / Flare / Welding LED alarm indication SIL certification Addressable Response Time Start-up Time Self Test and Diagnostics Operating Wavelength Optical Integrity Accuracy Test Frequency Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
UV/IR type Flame Detector 18 Mtrs. 90° Horizontal & 90° Vertical Adjustable (VTA) 4-20 mA HART (Note 8) Required Required SIL 2 No < 5 Seconds or better (VTA) VTA Required, Automatic VTA Required, Automatic VTA VTA PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Dimensions Weight Mounting Mounting Accessories Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Epoxy Coated Die Cast Aluminium VTA VTA Adjustable Swivel mount Required (Note 10) 0 50 5% RH 95% RH
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Required IP 65 minimum Required (Note 6) VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 21
of
27
UH
Appendix for Flame Detector (UV/IR) Tag Number 10-100-FD-001 10-100-FD-002
F&G Layout Location / Service 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Mainline Pump House
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 22
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27
UH
Coverpage for Emergency Shutdown Switch
DATASHEETS FOR EMERGENCY SHUTDOWN SWITCH (BINA DESPATCH STATION)
B Rev
18/12/19 Date
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 23
of
27
UH
Index for Emergency Shutdown Switch Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Reivsion
23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 24
of
27
UH
General Notes for Emergency Shutdown Switch Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
ESD pushbutton shall be of push to trip and latch to turn and pull to unlatch type with protective cover.
5
Surge/Transient protection to be provided for all electronic Instruments in the field.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 25
of
27
UH
Datasheet for Emergency Shutdown Switch
General
Device Data
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 1 Zone-1, Gas Group IIA/B, T3
7
Type
8 9 10 11 12
Function Colour of Pushbutton Output signal Contact Type Contact Rating
Protection Flap
Push to release type (Mushroom Head with mechanical protection ) ESD Push buttons Red with Yellow background Potential Free Contact 1 NO, 1 NC Contact 24V, 2A Spring loaded suitable of size 2.5mm² (4 No. of Output Terminals) Required, Value- VTA External earthing stud suitable for 6 mm² cable Required
Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 2 wire
Enclosure Material Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA Pipe / Wall Mounting Required (Note 6)
13 Terminal 14 EOL & Series Resistor 15 Body Earthing
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B Rev
18/12/19 Date
Rev
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Ambient Temperature (Min/Max) Humidity (Min/Max) Air Velocity Ingress Protection Rating Test Facility
°C % Km/hr
Manufacturer Model PO No. Requisition No.
0 5% RH
50 95% RH
IP 65 minimum VTA VTA
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 26
of
27
UH
Appendix for Emergency Shutdown Switch Tag Number 10-100-HS-030C
PID Number 15984-BP-10-100-PR-PID0002 SHEET 3
Location / Service EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION FROM FIELD
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 27
of
27
UH
Coverpage
DATASHEETS FOR FIRE AND GAS FIELD DEVICES
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 1
of
12
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
Coverpage Index Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type) Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Revision
1 2 3 4 5 6 7 8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 2
of
12
UH
Coverpage for Gas Detector (IR Point Type)
DATASHEETS FOR GAS DETECTOR (IR POINT TYPE) (INTERMEDIATE PIGGING STATION)
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 3
of
12
UH
Index for Gas Detector (IR Point Type) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type)
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 4
of
12
UH
General Notes for Gas Detector (IR Point Type) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration Tool Kit and Cabliration Gas as required, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 5
of
12
UH
Datasheet for Gas Detector (IR Point Type)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
19/12/19 28/11/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 14 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic Beam Block indication SIL certification Addressable Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Point Type IR Absorption type Flammable Gas detector NA 0 - 100% LEL T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic NA SIL 2 No Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 6
of
12
UH
Appendix for Gas Detector (IR Point Type) Tag Number 10-200-HGD-101 10-200-HGD-102 10-200-HGD-103 10-200-HGD-104 10-200-HGD-105 10-200-HGD-110 10-200-HGD-114 10-200-HGD-106 10-200-HGD-107 10-200-HGD-108 10-200-HGD-109 10-200-HGD-111 10-200-HGD-112 10-200-HGD-113
F&G Layout 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004
Location / Service Near OWS Pit Near Sump Tank Near Sump Tank Near Sump Tank Near Basket Filter Near Basket Filter Near Basket Filter Near IPS Launcher/Receiver Near IPS Launcher/Receiver Near IPS Launcher/Receiver Near IPS Launcher/Receiver Near Metering Skid Near Metering Skid Near Metering Skid
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 7
of
12
UH
Coverpage for Emergency Shutdown Switch
DATASHEETS FOR EMERGENCY SHUTDOWN SWITCH (INTERMEDIATE PIGGING STATION)
B Rev
19/12/19 Date
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 8
of
12
UH
Index for Emergency Shutdown Switch Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 9
of
12
UH
General Notes for Emergency Shutdown Switch Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
ESD pushbutton shall be of push to trip and latch to turn and pull to unlatch type with protective cover.
5
Surge/Transient protection to be provided for all electronic Instruments in the field.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 10
of
12
UH
Datasheet for Emergency Shutdown Switch
General
Device Data
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 1 Zone-1, Gas Group IIA/B, T3
7
Type
8 9 10 11 12
Function Colour of Pushbutton Output signal Contact Type Contact Rating
Protection Flap
Push to release type (Mushroom Head with mechanical protection ) ESD Push buttons Red with Yellow background Potential Free Contact 1 NO, 1 NC Contact 24V, 2A Spring loaded suitable of size 2.5mm² (4 No. of Output Terminals) Required, Value- VTA External earthing stud suitable for 6 mm² cable Required
Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 2 wire
Enclosure Material Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA Pipe / Wall Mounting Required (Note 6)
13 Terminal 14 EOL & Series Resistor 15 Body Earthing
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B Rev
19/12/19 Date
Rev
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Ambient Temperature (Min/Max) Humidity (Min/Max) Air Velocity Ingress Protection Rating Test Facility
°C % Km/hr
Manufacturer Model PO No. Requisition No.
0 5% RH
50 95% RH
IP 65 minimum VTA VTA
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 11
of
12
UH
Appendix for Emergency Shutdown Switch Tag Number 10-200-HS-031C
PID Number 15984-BP-10-200-PR-PID0003 SHEET 1
Location / Service EMERGENCY SHUT-DOWN OF IP STATION FROM FIELD
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 12
of
12
UH
Coverpage
DATASHEETS FOR FIRE AND GAS FIELD DEVICES
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 1
of
12
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
Coverpage Index Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type) Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Revision
1 2 3 4 5 6 7 8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 2
of
12
UH
Coverpage for Gas Detector (IR Point Type)
DATASHEETS FOR GAS DETECTOR (IR POINT TYPE) (PANKI RECEIPT STATION)
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 3
of
12
UH
Index for Gas Detector (IR Point Type) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type)
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 4
of
12
UH
General Notes for Gas Detector (IR Point Type) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration Tool Kit and Cabliration Gas as required, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 5
of
12
UH
Datasheet for Gas Detector (IR Point Type)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
19/12/19 28/11/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 11 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic Beam Block indication SIL certification Addressable Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Point Type IR Absorption type Flammable Gas detector NA 0 - 100% LEL T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic NA SIL 2 No Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 6
of
12
UH
Appendix for Gas Detector (IR Point Type) Tag Number 10-300-HGD-101 10-300-HGD-102 10-300-HGD-103 10-300-HGD-104 10-300-HGD-105 10-300-HGD-106 10-300-HGD-107 10-300-HGD-108 10-300-HGD-109 10-300-HGD-110 10-300-HGD-111
F&G Layout 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004
Location / Service Scraper Receiver Scraper Receiver Scraper Receiver Near Basket Filter Near Basket Filter Near Basket Filter Ultra Sonic Flow Meter Ultra Sonic Flow Meter Ultra Sonic Flow Meter Near Sump Tank Near OWS Pit
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 7
of
12
UH
Coverpage for Emergency Shutdown Switch
DATASHEETS FOR EMERGENCY SHUTDOWN SWITCH (PANKI RECEIPT STATION)
B Rev
19/12/19 Date
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 8
of
12
UH
Index for Emergency Shutdown Switch Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 9
of
12
UH
General Notes for Emergency Shutdown Switch Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
ESD pushbutton shall be of push to trip and latch to turn and pull to unlatch type with protective cover.
5
Surge/Transient protection to be provided for all electronic Instruments in the field.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 10
of
12
UH
Datasheet for Emergency Shutdown Switch
General
Device Data
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 1 Zone-1, Gas Group IIA/B, T3
7
Type
8 9 10 11 12
Function Colour of Pushbutton Output signal Contact Type Contact Rating
Protection Flap
Push to release type (Mushroom Head with mechanical protection ) ESD Push buttons Red with Yellow background Potential Free Contact 1 NO, 1 NC Contact 24V, 2A Spring loaded suitable of size 2.5mm² (4 No. of Output Terminals) Required, Value- VTA External earthing stud suitable for 6 mm² cable Required
Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 2 wire
Enclosure Material Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA Pipe / Wall Mounting Required (Note 6)
13 Terminal 14 EOL & Series Resistor 15 Body Earthing
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B Rev
19/12/19 Date
Rev
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Ambient Temperature (Min/Max) Humidity (Min/Max) Air Velocity Ingress Protection Rating Test Facility
°C % Km/hr
Manufacturer Model PO No. Requisition No.
0 5% RH
50 95% RH
IP 65 minimum VTA VTA
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 11
of
12
UH
Appendix for Emergency Shutdown Switch Tag Number 10-300-HS-032C
PID Number 15984-BP-10-300-PR-PID0004 SHEET 1
Location / Service EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION FROM FIELD
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 12
of
12
UH
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INSTRUMENT I/O LIST (BINA DESPATCH STATION)
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT COVER SHEET INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
f
NAIU / KAVK BHAY CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 1 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
UH SN 1 2 3 4 4 4 4 4 4
INDEX COVER SHEET INDEX NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INPUT OUTPUT SUMMARY INPUT OUTPUT LIST (PLC) INPUT OUTPUT LIST (TFM PLC - EXISTING) INPUT OUTPUT LIST (LFAP) INPUT OUTPUT LIST (LDS) INPUT OUTPUT LIST (FLOW COMPUTER)
PAGES 1 2 3 4 5 - 40 41 - 46 47 - 49 50 51
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INDEX INSTRUMENT I/O LIST PROJECT NO. SHEET 403102-15984 2 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
UH
NOTES 1 SERIAL COMMUNICATION IS WITH THIRD PARTY DEVICES IS NOT PART OF THIS I/O LIST. 2 ALL INTRINCALLY SAFE INPUT OUTPUTS SHALL HAVE ACTIVE BARRIERS 3 ALL NON-IS DIGITAL OUTPUT SHALL BE ISOLATED FROM FIELD VIA INTER POSING RELAYS 4 ALL NON-IS DIGITAL INPUTS SHALL DIRECTLY INTERFACE WITH FIELD INSTRUMENT
HOLDS 1 ALARMS AND SETPOINTS 2 I/O RELATED TO BOOSTER PUMP PACKAGE, MAIN LINE PUMP PACKAGE , CORROSION INHIBITOR SKID, CORROSION MONITORING SYSTEM, FLOW METERING, INTERFACE WITH ELECTRICAL SYSTEMS AND INTERFACE WITH HVAC SYSTEM.
ABBREVIATIONS AI : AO : DI : DO : I/O : IS : NIS : PLC : RTU : HMI : LFAP : MVWS : UCP : HVAC : VFC (24VDC) : VFC (240VAC) : HART : LEL : FC : SL : ACS : LDS : TFM PLC : BKPL PLC : PAGA :
REFERENCE DOCUMENTS / DRAWINGS SN DOCUMENT NUMBER 1 15984-BP-10100-IC-DIO-0001 2 15984-BP-10100-IC-DSD-0002 3 15984-BP-10100-IC-DCS-0001 4 15984-BP-10100-IC-DTD-0001 5 15984-100-EL-DIO-0001 6 15984-000-PR-LST-0004 7 15984-BP-10100-PR-PID-0002_SHT 1 TO 7 8 15984-BP-10100-PR-PID-0002_SHT 11 TO 19 9 15984-BP-10100-PR-PID-0002_SHT 23 10 15984-BP-100-SR-PID-0001 11 15984-BP-100-SR-DAL-0004 12 15984-BP-10100-SR-DAL-0003 13 15984-BP-10100-SR-DAL-0007 14 15984-BP-10100-SR-DAL-0009
ANALOG INPUT ANALOG OUTPUT DIGITAL INPUT DIGITAL OUTPUT INPUT / OUTPUT INTRINSICALLY SAFE NON INTRINSICALLY SAFE PROGRAMMABLE LOGIC CONTROLLER REMOTE TERMINAL UNIT HUMAN MACHINE INTERFACE LOCAL FIRE ALARM PANEL MEDIUM VELOCITY WATER SPRAY SYSTEM UNIT CONTROL PANEL HEATING, VENTILATION AND AIR CONDITIONING VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 24 VDC VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 240 VAC HIGHWAY ADDRESSABLE REMOTE TRANSDUCER LOW EXPLOSIVE LEVEL FLOW COMPUTER SERIAL ACCESS CONTROL SYSTEM LEAK DETECTIONSYSTEM TANK FARM MANAGEMENT PLC BINA KOTA PIPELINE PLC PUBLIC ADDRESS AND THE GENERAL ALARM
CUSTOMER
DOCUMENT DESCRIPTION INSTRUMENT INDEX CONTROL SYSTEM ARCHITECTURE DRAWING INSTRUMENT AND FIRE AND GAS CABLE SCHEDULE INSTRUMENT AND FIRE AND GAS JB TERMINATION DIAGRAM ELECTRICAL IO LIST ALARM AND TRIP SHCEDULE P&ID FOR BINA DESPATCH STATION P&ID FOR BINA DESPATCH STATION P&ID FOR BINA DESPATCH STATION FIRE WATER NETWORK P&I DIAGRAM F&G LAYOUT FIELD - BINA F&G LAYOUT - SUBSTATION BUILDING F&G LAYOUT - WAREHOUSE BUILDING F&G LAYOUT - SAMPLE ROOM
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INSTRUMENT I/O LIST PROJECT NO. SHEET 403102-15984 3 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
INPUT OUTPUT SUMMARY NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
R
R
R
R
R
IS
IS
IS
IS
IS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NON-REDUNDANT (IS)
NON-REDUNDANT (NIS)
REDUNDANT (NIS)
PLC AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
84
1
28
6
24
26
4
148
98
0
0
0
6
7
0
ELECTRICAL EXCHANGE
4
138
117
ANNUNCIATOR PANEL
5
20
20
FIELD
DIAGNOSTIC SIGNALS
30
MAIN LINE PUMP A
20
18
2
1
24
24
5
1
MAIN LINE PUMP B
20
18
2
1
24
24
5
1
GROSS TOTAL
124
1
64
6
24
30
15
384
283
0
0
0
16
9
0
15 % ENGINEERING GROWTH
19
1
10
1
4
5
3
58
43
0
0
0
3
2
0
20 % SPARE
15
1
8
1
3
4
2
45
33
0
0
0
2
2
0
TOTAL
158
3
82
8
31
39
20
487
359
0
0
0
21
13
0
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INPUT OUTPUT SUMMARY INSTRUMENT I/O LIST PROJECT NO. SHEET 403102-15984 4 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-038
10-100-PI-038
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-027
10-100-HSH-027
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-027
10-100-HSL-027
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-027
10-100-XSL-027
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-027
10-100-XAL-027
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-027
10-100-ZSH-027
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-027
10-100-ZAH-027
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-027
10-100-ZSL-027
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-027
10-100-ZAL-027
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-039
10-100-PT-039
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-039
10-100-PI-039
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-028
10-100-HSH-028
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-028
10-100-HSL-028
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-028
10-100-XSL-028
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-028
10-100-XAL-028
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-028
10-100-ZSH-028
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-028
10-100-ZAH-028
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-028
10-100-ZSL-028
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-028
10-100-ZAL-028
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-040
10-100-PT-040
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-040
10-100-PI-040
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-029
10-100-HSH-029
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-029
10-100-HSL-029
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
LOOP NAME
PLC SYSTEM
Page 5 of 51
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-100-PT-038
INSTRUMENT TYPE
10-100-P-038
INSTRUMENT TAG
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-029
10-100-XAL-029
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-029
10-100-ZSH-029
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-029
10-100-ZAH-029
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-029
10-100-ZSL-029
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-029
10-100-ZAL-029
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-041
10-100-PT-041
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-041
10-100-PI-041
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-030
10-100-HSH-030
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-030
10-100-HSL-030
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-030
10-100-XSL-030
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-030
10-100-XAL-030
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-030
10-100-ZSH-030
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-030
10-100-ZAH-030
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-030
10-100-ZSL-030
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-030
10-100-ZAL-030
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-042
10-100-PT-042
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-042
10-100-PI-042
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-031
10-100-HSH-031
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-031
10-100-HSL-031
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-031
10-100-XSL-031
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-031
10-100-XAL-031
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-031
10-100-ZSH-031
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-031
10-100-ZAH-031
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 6 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 1
SERVICE
LOCAL / REMOTE STATUS
INSTRUMENT TYPE
10-100-XSL-029
INSTRUMENT TAG
10-100-M-029
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-031
10-100-ZAL-031
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-044
10-100-HSH-044
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-044
10-100-HSL-044
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-044
10-100-XSL-044
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-044
10-100-XAL-044
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-044
10-100-ZSH-044
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-044
10-100-ZAH-044
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-044
10-100-ZSL-044
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-044
10-100-ZAL-044
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-043
10-100-PT-043
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-043
10-100-PI-043
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-AP-001 10-100-XSV-001A SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-001 10-100-XSV-001B SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-001 10-100-WT-001A LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-100-AP-001 10-100-WT-001B
LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-100-M-026
10-100-HSH-026
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-026
10-100-HSL-026
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-026
10-100-XSL-026
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-026
10-100-XAL-026
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-026
10-100-ZSH-026
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-026
10-100-ZAH-026
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-026
10-100-ZSL-026
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-026
10-100-ZAL-026
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 7 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 1
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-031
INSTRUMENT TAG
10-100-M-031
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-033
10-100-HSL-033
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-033
10-100-XSL-033
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-033
10-100-XAL-033
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-033
10-100-ZSH-033
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-033
10-100-ZAH-033
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-033
10-100-ZSL-033
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-033
10-100-ZAL-033
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-032
10-100-HSH-032
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-032
10-100-HSL-032
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-032
10-100-XSL-032
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-032
10-100-XAL-032
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-032
10-100-ZSH-032
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-032
10-100-ZAH-032
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-032
10-100-ZSL-032
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-032
10-100-ZAL-032
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-044
10-100-PT-044
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-044
10-100-PI-044
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-044
10-100-PALL-044
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-044
10-100-PAL-044
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-001
10-100-HSH-001
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-001
10-100-HSL-001
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-001
10-100-XSL-001
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-001
10-100-XAL-001
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 8 of 51
HOLD HOLD
REMARKS
LOCATION
OPEN COMMAND
INSTRUMENT TYPE
10-100-HSH-033
INSTRUMENT TAG
10-100-M-033
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-001
10-100-ZAH-001
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-001
10-100-ZSL-001
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-001
10-100-ZAL-001
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-052
10-100-DPT-052
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-052
10-100-DPI-052
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-052
10-100-DPAH-052 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-003
10-100-PT-003
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-003
10-100-PI-003
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-003
10-100-PALL-003
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-003
10-100-PAL-003
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-004
10-100-PT-004
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-004
10-100-PI-004
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-005
10-100-PT-005
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-005
10-100-PI-005
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-006
10-100-PT-006
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-006
10-100-PI-006
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-006
10-100-PAH-006
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-006
10-100-PAHH-006 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-003
10-100-HSH-003
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-003
10-100-HSL-003
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-003
10-100-XSL-003
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-003
10-100-XAL-003
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-003
10-100-ZSH-003
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 9 of 51
HOLD HOLD
HOLD HOLD
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VALVE OPEN STATUS
INSTRUMENT TYPE
10-100-ZSH-001
INSTRUMENT TAG
10-100-M-001
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-003
10-100-ZSL-003
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-003
10-100-ZAL-003
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-002
10-100-HSH-002
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-002
10-100-HSL-002
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-002
10-100-XSL-002
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-002
10-100-XAL-002
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-002
10-100-ZSH-002
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-002
10-100-ZAH-002
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-002
10-100-ZSL-002
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-002
10-100-ZAL-002
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-053
10-100-DPT-053
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-053
10-100-DPI-053
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-053
10-100-DPAH-053 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-007
10-100-PT-007
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-007
10-100-PI-007
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-007
10-100-PALL-007
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-007
10-100-PAL-007
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-008
10-100-PT-008
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-008
10-100-PI-008
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-009
10-100-PT-009
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-009
10-100-PI-009
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-010
10-100-PT-010
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-010
10-100-PI-010
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
Page 10 of 51
HOLD HOLD
HOLD HOLD --
--
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VALVE OPEN INDICATION
INSTRUMENT TYPE
10-100-ZAH-003
INSTRUMENT TAG
10-100-M-003
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-010
10-100-PAHH-010 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-004
10-100-HSH-004
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-004
10-100-HSL-004
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-004
10-100-XSL-004
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-004
10-100-XAL-004
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-004
10-100-ZSH-004
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-004
10-100-ZAH-004
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-004
10-100-ZSL-004
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-004
10-100-ZAL-004
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-011
10-100-PT-011
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD
--
--
--
PRESSURE
10-100-P-011
10-100-PI-011
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-011
10-100-PAH-011
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-051
10-100-DPT-051
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-051
10-100-DPI-051
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-051
10-100-DPAH-051 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-172
10-100-PT-172
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-172
10-100-PI-172
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-172
10-100-PAL-172
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-172
10-100-PAH-172
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-L-172
10-100-LT-172
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-172
10-100-LI-172
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-172
10-100-LAL-172
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-172
10-100-LAH-172
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
Page 11 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
PRESSURE ALARM HIGH
INSTRUMENT TYPE
10-100-PAH-010
INSTRUMENT TAG
10-100-P-010
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-171
10-100-VI-171
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-171
10-100-VAH-171
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-171
10-100-VAHH-171 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-171
10-100-TE-171
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-171
10-100-TI-171
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-171
10-100-TAH-171
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-171
10-100-TAHH-171 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-172
10-100-VT-172
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-172
10-100-VI-172
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-172
10-100-VAH-172
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-172
10-100-VAHH-172 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-172
10-100-TE-172
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-172
10-100-TI-172
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-172
10-100-TAH-172
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-172
10-100-TAHH-172 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-173
10-100-VT-173
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-173
10-100-VI-173
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-173
10-100-VAH-173
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-173
10-100-VAHH-173 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-173
10-100-TE-173
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-173
10-100-TI-173
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-173
10-100-TAH-173
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-173
10-100-TAHH-173 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 12 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-171
INSTRUMENT TAG
10-100-V-171
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-174
10-100-VI-174
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-174
10-100-VAH-174
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-174
10-100-VAHH-174 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-174
10-100-TE-174
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-174
10-100-TI-174
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-174
10-100-TAH-174
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-174
10-100-TAHH-174 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-175
10-100-VT-175
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-175
10-100-VI-175
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-175
10-100-VAH-175
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-175
10-100-VAHH-175 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-175
10-100-TE-175
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-175
10-100-TI-175
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-175
10-100-TAH-175
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-175
10-100-TAHH-175 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-176
10-100-VT-176
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-176
10-100-VI-176
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-176
10-100-VAH-176
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-176
10-100-VAHH-176 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-176
10-100-TE-176
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-176
10-100-TI-176
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-176
10-100-TAH-176
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-176
10-100-TAHH-176 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 13 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-174
INSTRUMENT TAG
10-100-V-174
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TE-177B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TI-177A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TI-177B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TAH-177A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-177
10-100-TAH-177B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-177
10-100-TAHH177A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-177
10-100-TAHH177B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TE-178A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TE-178B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TI-178A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TI-178B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TAH-178A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TAH-178B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TAHH178A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TAHH178B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TE-179A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TE-179B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TI-179A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TI-179B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TAH-179A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TAH-179B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TAHH179A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TAHH179B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 14 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
TEMPERATURE ELEMENT WINDING RTD
INSTRUMENT TYPE
10-100-TE-177A
INSTRUMENT TAG
10-100-T-177
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-192
10-100-PI-192
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-192
10-100-PAL-192
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-192
10-100-PAH-192
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-L-192
10-100-LT-192
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-192
10-100-LI-192
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-192
10-100-LAL-192
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-192
10-100-LAH-192
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-191
10-100-VT-191
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-191
10-100-VI-191
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-191
10-100-VAH-191
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-191
10-100-VAHH-191 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-191
10-100-TE-191
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-191
10-100-TI-191
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-191
10-100-TAH-191
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-191
10-100-TAHH-191 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-192
10-100-VT-192
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-192
10-100-VI-192
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-192
10-100-VAH-192
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-192
10-100-VAHH-192 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-192
10-100-TE-192
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-192
10-100-TI-192
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-192
10-100-TAH-192
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-192
10-100-TAHH-192 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 15 of 51
REMARKS
LOCATION
PRESSURE TRANSMITTER
INSTRUMENT TYPE
10-100-PT-192
INSTRUMENT TAG
10-100-P-192
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-193
10-100-VI-193
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-193
10-100-VAH-193
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-193
10-100-VAHH-193 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-193
10-100-TE-193
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-193
10-100-TI-193
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-193
10-100-TAH-193
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-193
10-100-TAHH-193 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-194
10-100-VT-194
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-194
10-100-VI-194
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-194
10-100-VAH-194
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-194
10-100-VAHH-194 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-194
10-100-TE-194
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-194
10-100-TI-194
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-194
10-100-TAH-194
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-194
10-100-TAHH-194 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-195
10-100-VT-195
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-195
10-100-VI-195
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-195
10-100-VAH-195
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-195
10-100-VAHH-195 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-195
10-100-TE-195
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-195
10-100-TI-195
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-195
10-100-TAH-195
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-195
10-100-TAHH-195 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 16 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-193
INSTRUMENT TAG
10-100-V-193
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-196
10-100-VI-196
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-196
10-100-VAH-196
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-196
10-100-VAHH-196 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-196
10-100-TE-196
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-196
10-100-TI-196
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-196
10-100-TAH-196
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-196
10-100-TAHH-196 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TE-197A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TE-197B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TI-197A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TI-197B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TAH-197A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TAH-197B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TAHH197A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TAHH197B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TE-198A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TE-198B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TI-198A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TI-198B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TAH-198A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TAH-198B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TAHH198A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TAHH198B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 17 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-196
INSTRUMENT TAG
10-100-V-196
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TE-199B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TI-199A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TI-199B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TAH-199A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-199
10-100-TAH-199B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-199
10-100-TAHH199A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-199
10-100-TAHH199B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-M-005
10-100-HSH-005
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-005
10-100-HSL-005
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-005
10-100-XSL-005
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-005
10-100-XAL-005
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-005
10-100-ZSH-005
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-005
10-100-ZAH-005
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-005
10-100-ZSL-005
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-005
10-100-ZAL-005
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-062
10-100-PT-062
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER (10-100-BF-001A) BASKET FILTER INLET PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-062
10-100-PI-062
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-054
10-100-DPT-054
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-054
10-100-DPI-054
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-054
10-100-DPAH-054 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-007
10-100-HSH-007
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-007
10-100-HSL-007
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-007
10-100-XSL-007
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 18 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
TEMPERATURE ELEMENT WINDING RTD
INSTRUMENT TYPE
10-100-TE-199A
INSTRUMENT TAG
10-100-T-199
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
(10-100-BF-001B) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-HSL-034
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-034
10-100-XSL-034
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-034
10-100-XAL-034
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-034
10-100-ZSH-034
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-034
10-100-ZAH-034
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-007
10-100-XAL-007
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZSH-007
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZAH-007
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZSL-007
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZAL-007
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-HSH-006
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-HSL-006
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-XSL-006
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-XAL-006
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZSH-006
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZAH-006
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZSL-006
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZAL-006
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-P-061
10-100-PT-061
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER (10-100-BF-001B) BASKET FILTER INLET PRESSURE
10-100-P-061
10-100-PI-061
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-P-055
10-100-DPT-055
DIFFERENTIAL PRESSURE TRANSMITTER
10-100-P-055
10-100-DPI-055
10-100-P-055
10-100-DPAH-055 DIFF. PRESSURE ALARM HIGH
10-100-M-034
10-100-HSH-034
10-100-M-034
Page 19 of 51
REMARKS
SYSTEM
--
SERVICE
SL-DO
INSTRUMENT TYPE
PLC
INSTRUMENT TAG
HMI
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-XSL-045
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-045
10-100-XAL-045
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-045
10-100-ZSH-045
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-045
10-100-ZAH-045
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-045
10-100-ZSL-045
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-045
10-100-ZAL-045
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-008
10-100-HSH-008
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-008
10-100-HSL-008
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-008
10-100-XSL-008
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-008
10-100-XAL-008
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-008
10-100-ZSH-008
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-008
10-100-ZAH-008
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-008
10-100-ZSL-008
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-008
10-100-ZAL-008
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-010
10-100-HSH-010
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY (10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-010
10-100-HSL-010
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-010
10-100-XSL-010
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-010
10-100-XAL-010
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-010
10-100-ZSH-010
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-010
10-100-ZAH-010
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-034
10-100-ZSL-034
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-034
10-100-ZAL-034
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-045
10-100-HSH-045
OPEN COMMAND
10-100-M-045
10-100-HSL-045
10-100-M-045
Page 20 of 51
REMARKS
LOCATION
DI
INSTRUMENT TYPE
PLC
INSTRUMENT TAG
FIELD
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-010
10-100-ZAL-010
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-009
10-100-HSH-009
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-009
10-100-HSL-009
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-009
10-100-XSL-009
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-009
10-100-XAL-009
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-009
10-100-ZSH-009
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-009
10-100-ZAH-009
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-009
10-100-ZSL-009
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-009
10-100-ZAL-009
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-011
10-100-HSH-011
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-011
10-100-HSL-011
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-011
10-100-XSL-011
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-011
10-100-XAL-011
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-011
10-100-ZSH-011
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-011
10-100-ZAH-011
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-011
10-100-ZSL-011
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-011
10-100-ZAL-011
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-035
10-100-HSH-035
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-035
10-100-HSL-035
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-035
10-100-XSL-035
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-035
10-100-XAL-035
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-035
10-100-ZSH-035
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-035
10-100-ZAH-035
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 21 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 3
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-010
INSTRUMENT TAG
10-100-M-010
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-035
10-100-ZAL-035
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-036
10-100-HSH-036
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-036
10-100-HSL-036
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-036
10-100-XSL-036
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-036
10-100-XAL-036
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-036
10-100-ZSH-036
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-036
10-100-ZAH-036
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-036
10-100-ZSL-036
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-036
10-100-ZAL-036
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-037
10-100-HSH-037
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-037
10-100-HSL-037
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-037
10-100-XSL-037
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-037
10-100-XAL-037
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-037
10-100-ZSH-037
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-037
10-100-ZAH-037
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-037
10-100-ZSL-037
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-037
10-100-ZAL-037
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-D-001
10-100-DT-001
DENSITY TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP (10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
PLC
AI
4 WIRE
IS
24 VDC
NR
--
--
500
1000
Kg/m3
--
--
--
--
--
--
DENSITY
10-100-D-001
10-100-OID-001
OPTICAL INTERFACE DETECTOR
15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
PLC
AI
4 WIRE
IS
240 VAC
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
DENSITY
10-100-D-001
10-100-DI-001
DENSITY INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
DENSITY
10-100-D-001
10-100-FSL-001
ROTAMETER WITH SWITCH 15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-100-T-003
10-100-TT-003
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET TEMPERATURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-100-T-003
10-100-TI-003
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET TEMPERATURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
Page 22 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 3
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-035
INSTRUMENT TAG
10-100-M-035
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-XSV-002A SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-XSV-002B SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-SEL-002
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-WT-002A LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
#N/A
#N/A
#N/A
--
--
--
--
--
--
WEIGHT
10-100-AP-002 10-100-WT-002B
LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
#N/A
#N/A
#N/A
--
--
--
--
--
--
WEIGHT
10-100-P-015
10-100-PT-015
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-015
10-100-PI-015
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-C-001
10-100-CT-001
CONDUCTIVITY TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET CONDUCTIVITY
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
CONDUCTIVI TY
10-100-C-001
10-100-CI-001
CONDUCTIVITY INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET CONDUCTIVITY
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
CONDUCTIVI TY
10-100-H-030
10-100-HS-030A
HAND SWITCH HMI
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION
HMI
PLC
SL-DI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-H-030
10-100-HS-030B
HAND SWITCH CONTROL ROOM
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION
CR
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-H-030
10-100-HS-030C
HAND SWITCH FIELD
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-X-102
10-100-XS-102
EXCHANGE SIGNAL (BKPL PLC - PLC) - DI
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION FROM F&G
BKPL - PLC
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-X-103
10-100-XS-103
EXCHANGE SIGNAL (BDT PLC 15984-BP-10-100-PR-PID- PLC) - SDI 0002 SHEET 3
BDT - PLC
PLC
SL-DI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-X-271
10-100-XS-271
EXCHANGE SIGNAL (FC PLC) - DO
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION FROM EXISTING BDT PLC FC BATCH RESET
FC
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-100-X-272
10-100-XA-272
EXCHANGE SIGNAL (FC PLC) - DI
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW COMPUTER COMMON FAULT
FC
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-100-P-027
10-100-PT-027
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
HOLD
--
--
--
--
PRESSURE
10-100-P-027
10-100-PI-027
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-027
10-100-PAL-027
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-026
10-100-PT-026
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-M-012
10-100-HSH-012
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-012
10-100-HSL-012
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-012
10-100-XSL-012
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
SELECTOR VALVE
SELECTOR VALVE
Page 23 of 51
REMARKS
LOCATION FIELD
10-100-AP-002 10-100-SEL-002
INSTRUMENT TYPE
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
INSTRUMENT TAG
15984-BP-10-100-PR-PID0002 SHEET 3
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-012
10-100-ZSH-012
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-012
10-100-ZAH-012
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-012
10-100-ZSL-012
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-012
10-100-ZAL-012
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-013
10-100-HSH-013
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-013
10-100-HSL-013
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-013
10-100-XSL-013
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-013
10-100-XAL-013
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-013
10-100-ZSH-013
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-013
10-100-ZAH-013
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-013
10-100-ZSL-013
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-013
10-100-ZAL-013
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-056
10-100-DPT-056
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP (10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-056
10-100-DPI-056
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-056
10-100-DPAH-056 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-016
10-100-PT-016
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-016
10-100-PI-016
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-017
10-100-PT-017
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-017
10-100-PI-017
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-017
10-100-PALL-017
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-017
10-100-PAL-017
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-007
10-100-HZSH-007 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-007
10-100-HZAH-007 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 24 of 51
HOLD HOLD
REMARKS
LOCATION
LOCAL / REMOTE INDICATION
INSTRUMENT TYPE
10-100-XAL-012
INSTRUMENT TAG
10-100-M-012
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-007
10-100-HZAL-007 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-008
10-100-HZSH-008 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-008
10-100-HZAH-008 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-008
10-100-HZSL-008 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-008
10-100-HZAL-008 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-011
10-100-HZSH-011 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-011
10-100-HZAH-011 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-011
10-100-HZSL-011 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-011
10-100-HZAL-011 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-018
10-100-PT-018
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-018
10-100-PI-018
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-019
10-100-PT-019
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-019
10-100-PI-019
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-019
10-100-PAH-019
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-019
10-100-PAHH-019 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-015
10-100-HSH-015
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-015
10-100-HSL-015
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-015
10-100-XSL-015
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-015
10-100-XAL-015
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-015
10-100-ZSH-015
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-015
10-100-ZAH-015
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-015
10-100-ZSL-015
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-015
10-100-ZAL-015
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 25 of 51
HOLD HOLD
REMARKS
SYSTEM
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
SERVICE
15984-BP-10-100-PR-PID0002 SHEET 4
INSTRUMENT TYPE
10-100-HZSL-007 PROXIMITY LIMIT SWITCH CLOSE
INSTRUMENT TAG
10-100-H-007
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
(10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-PI-020
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-021
10-100-PT-021
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-021
10-100-PI-021
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-021
10-100-PALL-021
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-021
10-100-PAL-021
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-009
10-100-HZSH-009 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-009
10-100-HZAH-009 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-009
10-100-HZSL-009 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-009
10-100-HZAL-009 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-010
10-100-HZSH-010 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-010
10-100-HZAH-010 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-010
10-100-HZSL-010 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-014
10-100-HSH-014
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-HSL-014
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-XSL-014
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-XAL-014
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZSH-014
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZAH-014
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZSL-014
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZAL-014
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-057
10-100-DPT-057
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-057
10-100-DPI-057
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-057
10-100-DPAH-057 DIFF. PRESSURE ALARM HIGH
10-100-P-020
10-100-PT-020
10-100-P-020
Page 26 of 51
HOLD HOLD
REMARKS
LOCATION
PLC
INSTRUMENT TYPE
FIELD
INSTRUMENT TAG
FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP (10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-012
10-100-HZSH-012 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-012
10-100-HZAH-012 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-012
10-100-HZSL-012 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-012
10-100-HZAL-012 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-022
10-100-PT-022
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-022
10-100-PI-022
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-023
10-100-PT-023
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-023
10-100-PI-023
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-023
10-100-PAH-023
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-023
10-100-PAHH-023 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-016
10-100-HSH-016
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-016
10-100-HSL-016
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-016
10-100-XSL-016
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-016
10-100-XAL-016
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-016
10-100-ZSH-016
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-016
10-100-ZAH-016
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-016
10-100-ZSL-016
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-016
10-100-ZAL-016
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-024
10-100-PT-024
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
HOLD
--
--
--
PRESSURE
10-100-P-024
10-100-PI-024
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-024
10-100-PAH-024
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-040
10-100-HSH-040
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-040
10-100-HSL-040
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
Page 27 of 51
HOLD HOLD
REMARKS
SYSTEM
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
SERVICE
15984-BP-10-100-PR-PID0002 SHEET 4
INSTRUMENT TYPE
10-100-HZAL-010 VALVE CLOSE INDICATION
INSTRUMENT TAG
10-100-H-010
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
PRESSURE
FIELD
PLC
AO
2 WIRE
IS
No
NR
--
FL
--
--
--
--
--
--
--
--
--
PRESSURE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-XSL-017
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-017
10-100-XAL-017
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-017
10-100-ZSH-017
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-017
10-100-XSS-017
VALVE STOP STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-017
10-100-ZAH-017
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-017
10-100-XAS-017
VALVE STOP INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-040
10-100-XSL-040
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-XAL-040
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZSH-040
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZAH-040
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZSL-040
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZAL-040
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-001
10-100-PZT-001
POSITION TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-001
10-100-PCV-001
PRESSURE CONTROL VALVE - 15984-BP-10-100-PR-PIDGLOBE 0002 SHEET 4
10-100-M-041
10-100-HSH-041
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-HSL-041
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-XSL-041
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-XAL-041
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZSH-041
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZAH-041
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZSL-041
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZAL-041
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-017
10-100-HSH-017
OPEN COMMAND
10-100-M-017
10-100-HSL-017
10-100-M-017
Page 28 of 51
REMARKS
LOCATION
DI
INSTRUMENT TYPE
PLC
INSTRUMENT TAG
FIELD
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM (10-100-MLP-001 A/B) MAIN LINE PUMP DISCHARGE TO SCRAPER LAUNCHER FROM (10-100-MLP-001 A/B) MAIN LINE PUMP DISCHARGE TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER (10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-017
10-100-ZAL-017
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-017
10-100-MZT-017
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
AI
2 WIRE
NIS
No
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
POSITION
10-100-M-017
10-100-MZI-017
% CONTINUOUS POSITION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-AO
--
--
--
--
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-M-017
10-100-HIN-017
MOV INCHING CONTROL
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-P-025
10-100-PT-025
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PT-029A
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PT-029B
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PT-029C
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PI-029A
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PI-029B
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PI-029C
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PAH-029A PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAH-029B PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAH-029C PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAHH029A
PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAHH029B
PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAHH029C
PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PDA-029
PRESSURE DISCREPANCY ALARM
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-023
10-100-HSH-023
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-023
10-100-HSL-023
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-023
10-100-XSL-023
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-023
10-100-XAL-023
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-023
10-100-ZSH-023
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 29 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 4
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-017
INSTRUMENT TAG
10-100-M-017
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-023
10-100-ZSL-023
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-023
10-100-ZAL-023
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-037
10-100-PT-037
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-037
10-100-PI-037
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-037
10-100-PALL-037
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-037
10-100-PAL-037
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-U-001
10-100-US-001
LIMIT SWITCH CLOSE-HINGE 15984-BP-10-100-PR-PIDDOOR 0002 SHEET 5
(10-100-SL-001) SCRAPER LAUNCHER HINGE DOOR CLOSE
FIELD
PLC
DI
VFC (24VDC)
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-U-001
10-100-USI-001
LIMIT SWITCH CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SL-001) SCRAPER LAUNCHER HINGE DOOR CLOSE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-047
10-100-PT-047
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-047
10-100-PI-047
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-X-001
10-100-XXIS-001
PIG SIGNALER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER INLET
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-X-001
10-100-XXAS-001 PIG SIGNALER ALARM
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-028
10-100-PT-028
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-028
10-100-PI-028
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-048
10-100-PT-048
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-048
10-100-PI-048
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-018
10-100-HSH-018
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-018
10-100-HSL-018
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-018
10-100-XSL-018
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-018
10-100-XAL-018
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-018
10-100-ZSH-018
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-018
10-100-ZAH-018
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-018
10-100-ZSL-018
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 30 of 51
REMARKS
LOCATION
VALVE OPEN INDICATION
INSTRUMENT TYPE
10-100-ZAH-023
INSTRUMENT TAG
10-100-M-023
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS (10-100-SLB-001) SCRAPER LAUNCHER INLET
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-XXAS-002 PIG SIGNALER ALARM
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-001
10-000-HSH-001
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-000-S-001
10-000-HSL-001
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-000-S-001
10-000-XSL-001
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-001
10-000-XAL-001
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-001
10-000-ZSH-001
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-001
10-000-ZAH-001
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-001
10-000-ZSL-001
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-001
10-000-ZAL-001
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-001
10-000-MZT-001
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
POSITION
10-000-S-001
10-000-MZI-001
% CONTINUOUS POSITION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
POSITION
10-000-S-001
10-000-CTT-001
MOTOR TORQUE OUTPUT
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
TORQUE
10-100-M-018
10-100-ZAL-018
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-P-063
10-100-PT-063
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-P-063
10-100-PI-063
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-HSH-019
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-HSL-019
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-XSL-019
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-XAL-019
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZSH-019
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZAH-019
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZSL-019
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZAL-019
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-X-002
10-100-XXIS-002
PIG SIGNALER
10-100-X-002
Page 31 of 51
REMARKS
LOCATION
PLC
INSTRUMENT TYPE
HMI
INSTRUMENT TAG
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TORQUE
10-000-T-004
10-000-TT-004
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-000-T-004
10-000-TI-004
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 5
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-000-P-032
10-000-PT-032
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATION TEMPERATURE FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATION TEMPERATURE (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-032
10-000-PI-032
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-033
10-000-PT-033
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-033
10-000-PI-033
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-038
10-100-HSH-038
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-038
10-100-HSL-038
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-038
10-100-XSL-038
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-038
10-100-XAL-038
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-038
10-100-ZSH-038
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-038
10-100-ZAH-038
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-038
10-100-ZSL-038
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-038
10-100-ZAL-038
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-042
10-100-HSH-042
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-042
10-100-HSL-042
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-042
10-100-XSL-042
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-042
10-100-XAL-042
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-042
10-100-ZSH-042
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-XSS-042
VALVE STOP STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-ZAH-042
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-XAS-042
VALVE STOP INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-ZSL-042
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 32 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 5
SERVICE
MOTOR TORQUE INDICATION
INSTRUMENT TYPE
10-000-CTI-001
INSTRUMENT TAG
10-000-S-001
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-042
10-100-MZT-042
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
AI
2 WIRE
NIS
No
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
POSITION
10-100-M-042
10-100-MZI-042
% CONTINUOUS POSITION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-AO
--
--
--
--
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-M-042
10-100-HIN-042
MOV INCHING CONTROL
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-M-020
10-100-HSH-020
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-020
10-100-HSL-020
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-020
10-100-XSL-020
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-020
10-100-XAL-020
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-020
10-100-ZSH-020
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-020
10-100-ZAH-020
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-020
10-100-ZSL-020
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-020
10-100-ZAL-020
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-001
10-100-HZSH-001 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-001
10-100-HZAH-001 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-001
10-100-HZSL-001 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-001
10-100-HZAL-001 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-002
10-100-HZSH-002 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-002
10-100-HZAH-002 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-002
10-100-HZSL-002 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-002
10-100-HZAL-002 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-013
10-100-HZSH-013 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-013
10-100-HZAH-013 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-013
10-100-HZSL-013 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-013
10-100-HZAL-013 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 33 of 51
REMARKS
LOCATION
VALVE CLOSE INDICATION
INSTRUMENT TYPE
10-100-ZAL-042
INSTRUMENT TAG
10-100-M-042
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-014
10-100-HZAH-014 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-014
10-100-HZSL-014 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-014
10-100-HZAL-014 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-016
10-100-HZSH-016 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-016
10-100-HZAH-016 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-016
10-100-HZSL-016 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-016
10-100-HZAL-016 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-048
10-100-HSH-048
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-048
10-100-HSL-048
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-048
10-100-XSL-048
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-048
10-100-XAL-048
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-048
10-100-ZSH-048
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-048
10-100-ZAH-048
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-048
10-100-ZSL-048
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-048
10-100-ZAL-048
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-060
10-100-DPT-060
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
--
--
--
--
PRESSURE
10-100-P-060
10-100-DPI-060
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-060
10-100-DPAH-060 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-043
10-100-HSH-043
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-043
10-100-HSL-043
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-043
10-100-XSL-043
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-043
10-100-XAL-043
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-043
10-100-ZSH-043
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 34 of 51
REMARKS
LOCATION
15984-BP-10-100-PR-PID0002 SHEET 5
INSTRUMENT TYPE
10-100-HZSH-014 PROXIMITY LIMIT SWITCH OPEN
INSTRUMENT TAG
10-100-H-014
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-043
10-100-ZSL-043
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-043
10-100-ZAL-043
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-L-001
10-100-LT-001
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
LEVEL
10-100-L-001
10-100-LI-001
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-001
10-100-LAL-001
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-001
10-100-LAH-001
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-002
10-100-LT-002
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
LEVEL
10-100-L-002
10-100-LI-002
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-002
10-100-LALL-002
LEVEL ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-002
10-100-LAL-002
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-002
10-100-LAH-002
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-P-064
10-100-PT-064
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-064
10-100-PI-064
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-025
10-100-HSH-025
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-025
10-100-HSL-025
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-025
10-100-XSL-025
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-025
10-100-XAL-025
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-025
10-100-ZSH-025
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-025
10-100-ZAH-025
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-025
10-100-ZSL-025
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-025
10-100-ZAL-025
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-L-152
10-100-LT-152
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-152
10-100-LI-152
LEVEL INDICATION
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
15984-BP-10-100-PR-PID0002 SHEET 7
Page 35 of 51
REMARKS
LOCATION
VALVE OPEN INDICATION
INSTRUMENT TYPE
10-100-ZAH-043
INSTRUMENT TAG
10-100-M-043
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-153
10-100-LT-153
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-153
10-100-LI-153
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-153
10-100-LAL-153
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-153
10-100-LAH-153
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-A-151
10-100-AA-151
AUDIBLE ALARM
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
FIELD
PLC
DO
24 VDC
NIS
No
NR
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-100-P-151
10-100-DPT-151
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SUCTION STRAINER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-151
10-100-DPI-151
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SUCTION STRAINER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-151
10-100-DPAH-151 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SUCTION STRAINER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-151
10-100-HY-151
VFD SET POINT
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SETPOINT
VFD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
COMMAND
10-100-P-154
10-100-DPT-154
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001B) CORRISION INBHIBITOR PUMP B SUCTION STRAINER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-154
10-100-DPI-154
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001B) CORRISION INBHIBITOR PUMP B SUCTION STRAINER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-154
10-100-DPAH-154 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001B) CORRISION INBHIBITOR PUMP B SUCTION STRAINER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-152
10-100-HY-152
VFD SET POINT
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001B) CORRISION INBHIBITOR PUMP A SETPOINT
VFD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
COMMAND
10-100-P-157
10-100-PT-157
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-157
10-100-PI-157
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-157
10-100-PAHH-157 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-F-151
10-100-FT-151
CORIOLIS FLOW METER
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
FIELD
PLC
AI
4 WIRE
IS
240 VAC
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
FLOW
10-100-F-151
10-100-FI-151
FLOW INDICATION
15984-BP-10-100-PR-PID0002 SHEET 7 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE FROM SKID TO INLET MANIFOLD
HMI
PLC
SL-AO
NAMUR
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FROM SKID TO INLET MANIFOLD
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FROM SKID TO INLET MANIFOLD
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-2951 10-100-HSH-2951 OPEN COMMAND 10-100-M-2951 10-100-HSL-2951 CLOSE COMMAND 10-100-M-2951 10-100-XSL-2951
LOCAL / REMOTE STATUS
10-100-M-2951 10-100-XAL-2951 LOCAL / REMOTE INDICATION 10-100-M-2951 10-100-ZSH-2951 VALVE OPEN STATUS 10-100-M-2951 10-100-ZAH-2951 VALVE OPEN INDICATION 10-100-M-2951 10-100-ZSL-2951
VALVE CLOSE STATUS
Page 36 of 51
REMARKS
LOCATION
LEVEL ALARM LOW LOW
INSTRUMENT TYPE
10-100-LALL-152
INSTRUMENT TAG
10-100-L-152
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1851 10-100-HSH-1851 OPEN COMMAND 10-100-M-1851 10-100-HSL-1851 CLOSE COMMAND 10-100-M-1851 10-100-XSL-1851
LOCAL / REMOTE STATUS
10-100-M-1851 10-100-XAL-1851 LOCAL / REMOTE INDICATION 10-100-M-1851 10-100-ZSH-1851 VALVE OPEN STATUS 10-100-M-1851 10-100-ZAH-1851 VALVE OPEN INDICATION 10-100-M-1851 10-100-ZSL-1851
VALVE CLOSE STATUS
10-100-M-1851 10-100-ZAL-1851 VALVE CLOSE INDICATION 10-100-M-1852 10-100-HSH-1852 OPEN COMMAND 10-100-M-1852 10-100-HSL-1852 CLOSE COMMAND 10-100-M-1852 10-100-XSL-1852
LOCAL / REMOTE STATUS
10-100-M-1852 10-100-XAL-1852 LOCAL / REMOTE INDICATION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
(70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 37 of 51
REMARKS
FROM SKID TO INLET MANIFOLD
SERVICE
PARAMETER
10-100-M-2953 10-100-ZAL-2953 VALVE CLOSE INDICATION
STATE 1
VALVE CLOSE STATUS
STATE 0
10-100-M-2953 10-100-ZSL-2953
HIGH HIGH
10-100-M-2953 10-100-ZAH-2953 VALVE OPEN INDICATION
HIGH
10-100-M-2953 10-100-XAL-2953 LOCAL / REMOTE INDICATION 10-100-M-2953 10-100-ZSH-2953 VALVE OPEN STATUS
LOW
LOCAL / REMOTE STATUS
LOW LOW
10-100-M-2953 10-100-XSL-2953
UNIT
10-100-M-2953 10-100-HSL-2953 CLOSE COMMAND
URV
10-100-M-2953 10-100-HSH-2953 OPEN COMMAND
LRV
10-100-M-2952 10-100-ZAL-2952 VALVE CLOSE INDICATION
FAIL ACTION
VALVE CLOSE STATUS
CONTROLLER ACTION
10-100-M-2952 10-100-ZSL-2952
Redundancy
10-100-M-2952 10-100-ZAH-2952 VALVE OPEN INDICATION
External Power
10-100-M-2952 10-100-XAL-2952 LOCAL / REMOTE INDICATION 10-100-M-2952 10-100-ZSH-2952 VALVE OPEN STATUS
IS/NIS
LOCAL / REMOTE STATUS
SIGNAL TYPE
10-100-M-2952 10-100-XSL-2952
IO TYPE
10-100-M-2952 10-100-HSL-2952 CLOSE COMMAND
SYSTEM
10-100-M-2952 10-100-HSH-2952 OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23
LOCATION
10-100-M-2951 10-100-ZAL-2951 VALVE CLOSE INDICATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
NIS
No
NR
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
IS
No
NR
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
No
NR
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
NR
--
--
0
100
% LEL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS
PLC
HMI
PLC
SL-DO
FIELD
PLC
DI
HMI
PLC
SL-DO
HVAC
PLC
DI
HVAC RECIRCULATION COMMAND
HVAC
PLC
DO
HVAC TRIP
HVAC
PLC
DO
STANDBY EXHAUST FAN START COMMAND CONFIRMED FIRE FROM LFAP TO PLC
HVAC
PLC
DO
LFAP
PLC
DI
CONFIRMED GAS FROM LFAP TO PLC
LFAP
PLC
DI
COMMOM FAULT FROM LFAP TO PLC
LFAP
PLC
DI
SERVICE
FIELD
10-100-HD-001 10-100-HD-001
EXCHANGE SIGNAL (HVAC PLC) - DI EXCHANGE SIGNAL (HVAC PLC) - DO EXCHANGE SIGNAL (HVAC PLC) - DO EXCHANGE SIGNAL (HVAC PLC) - DO EXCHANGE SIGNAL (LFAP PLC) - DI EXCHANGE SIGNAL (LFAP PLC) - DI EXCHANGE SIGNAL (LFAP PLC) - DI HEAT DETECTOR
15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-100-SR-DAL-0004
Mainline Pump House
FIELD
PLC
DI
10-100-HD-002 10-100-HD-002
HEAT DETECTOR
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
DI
10-100-HC-001 10-100-HCR-001
OPEN PATH DETECTOR - RX 15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
VFC (24VDC) VFC (230VAC) VFC (230VAC) VFC (230VAC) VFC (24VDC) VFC (24VDC) VFC (24VDC) VFC (24VDC) VFC (24VDC) 3 WIRE
10-100-M-1852 10-100-ZAH-1852 VALVE OPEN INDICATION 10-100-M-1852 10-100-ZSL-1852
VALVE CLOSE STATUS
10-100-M-1852 10-100-ZAL-1852 VALVE CLOSE INDICATION 10-100-X-231
10-100-XA-231
10-100-X-232
10-100-XS-232
10-100-X-233
10-100-XS-233
10-100-X-234
10-100-XS-234
10-100-X-251
10-100-XA-251
10-100-X-252
10-100-XA-252
10-100-X-253
10-100-XA-253
(70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET HVAC SYSTEM FAULT
10-100-HC-001 10-100-HCAH-001 OPD ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
24 VDC --
10-100-HC-001 10-100-HCAHH001 10-100-HC-002 10-100-HCR-002
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
OPEN PATH DETECTOR - RX 15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
NR
--
--
0
100
% LEL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
OPD ALARM HIGH HIGH
10-100-HC-002 10-100-HCAH-002 OPD ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
24 VDC --
10-100-HC-002 10-100-HCAHH002 10-100-HC-003 10-100-HCR-003
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIELD
PLC
AI
3 WIRE
NIS
NR
--
0
0
100
% LEL
--
--
--
--
--
--
--
--
0
--
--
--
--
--
--
--
NORMAL
ALARM
OPD ALARM HIGH HIGH
OPEN PATH DETECTOR - RX 15984-BP-100-SR-DAL-0004 Pipeline Corridor
10-100-HC-003 10-100-HCAH-003 OPD ALARM HIGH
15984-BP-100-SR-DAL-0004 Pipeline Corridor
HMI
PLC
SL-DO
SERIAL
--
24 VDC --
10-100-HC-003 10-100-HCAHH003 10-100-HGD10-100-HGD-014 014 10-100-HGD10-100-HGAH-014 014 10-100-HGD10-100-HGAHH014 014 10-100-HGD10-100-HGD-015 015 10-100-HGD10-100-HGAH-015 015 10-100-HGD10-100-HGAHH015 015 10-100-HGD10-100-HGD-016 016
OPD ALARM HIGH HIGH
15984-BP-100-SR-DAL-0004 Pipeline Corridor
HMI
PLC
SL-DO
SERIAL
--
--
--
--
0
--
--
--
--
--
--
--
NORMAL
ALARM
HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
Page 38 of 51
REMARKS
IO TYPE
VFC (24VDC) --
SYSTEM
DI
LOCATION
10-100-M-1852 10-100-ZSH-1852 VALVE OPEN STATUS
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FIRE
10-100-FD-001 10-100-FAH-001
FLAME ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-100-FD-002 10-100-FD-002
FLAME DETECTOR
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
FIRE
10-100-FD-002 10-100-FAH-002
FLAME ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-100-HGD018 10-100-HGD018 10-100-HGD018 10-100-HGD019 10-100-HGD019 10-100-HGD019 10-100-HGD001 10-100-HGD001 10-100-HGD001 10-100-HGD002 10-100-HGD002 10-100-HGD002 10-100-HGD003 10-100-HGD003 10-100-HGD003 10-100-HGD005 10-100-HGD005 10-100-HGD005 10-100-HGD006 10-100-HGD006
HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS
10-100-HGD-018 10-100-HGAH-018 10-100-HGAHH018 10-100-HGD-019 10-100-HGAH-019 10-100-HGAHH019 10-100-HGD-001 10-100-HGAH-001 10-100-HGAHH001 10-100-HGD-002 10-100-HGAH-002 10-100-HGAHH002 10-100-HGD-003 10-100-HGAH-003 10-100-HGAHH003 10-100-HGD-005 10-100-HGAH-005 10-100-HGAHH005 10-100-HGD-006 10-100-HGAH-006
Page 39 of 51
REMARKS
IO TYPE
15984-BP-100-SR-DAL-0004 Mainline Pump House
SERVICE
SYSTEM
PID
INSTRUMENT TYPE
10-100-HGAH-016 HYDROCARBON GAS ALARM HIGH 10-100-HGAHH- HYDROCARBON GAS ALARM 016 HIGH HIGH 10-100-HGD-017 HYDROCARBON GAS DETECTOR 10-100-HGAH-017 HYDROCARBON GAS ALARM HIGH 10-100-HGAHH- HYDROCARBON GAS ALARM 017 HIGH HIGH 10-100-FD-001 FLAME DETECTOR
LOCATION
10-100-HGD016 10-100-HGD016 10-100-HGD017 10-100-HGD017 10-100-HGD017 10-100-FD-001
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
STATE 1
PARAMETER
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near OWS Pit
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near OWS Pit
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near OWS Pit
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Sump Tank
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Sump Tank
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Sump Tank
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 CONFIRMED FIRE FROM PLC TO PAGA
PAGA
PLC
DO
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 CONFIRMED GAS FROM PLC TO PAGA
PAGA
PLC
DO
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
ACS
PLC
DO
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
FIELD
PLC
DO
VFC (230VAC) VFC (230VAC) VFC (230VAC) 24 VDC
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NO ACTION
ALARM
STATUS
15984-BP-100-SR-DAL-0004 RELEASE ACCESS CONTROL FROM PLC TO ACS 15984-BP-100-SR-DAL-0004 EMERGENY SIREN
Page 40 of 51
REMARKS
STATE 0
15984-BP-100-SR-DAL-0004 Near Metering Skid
SERVICE
HIGH HIGH
PID
HIGH
10-100-SR-001 10-100-SRN-001
LOW
10-100-HGAHH004 10-100-XS-241
LOW LOW
10-100-HGAH-004
UNIT
10-100-HGAHH013 10-100-HGD-004
URV
10-100-HGAH-013
LRV
10-100-HGAHH010 10-100-HGD-013
FAIL ACTION
10-100-HGAH-010
CONTROLLER ACTION
10-100-HGAHH009 10-100-HGD-010
Redundancy
10-100-HGAH-009
External Power
10-100-XS-243
10-100-HGAHH008 10-100-HGD-009
IS/NIS
10-100-X-243
10-100-HGAH-008
SIGNAL TYPE
10-100-XS-242
10-100-HGAHH007 10-100-HGD-008
IO TYPE
10-100-X-242
10-100-HGAH-007
HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH EXCHANGE SIGNAL (PAGA PLC) - DO EXCHANGE SIGNAL (PAGA PLC) - DO EXCHANGE SIGNAL (ACCESS CNTRL - PLC) - DO SIREN
SYSTEM
10-100-HGAHH006 10-100-HGD-007
LOCATION
10-100-HGD006 10-100-HGD007 10-100-HGD007 10-100-HGD007 10-100-HGD008 10-100-HGD008 10-100-HGD008 10-100-HGD009 10-100-HGD009 10-100-HGD009 10-100-HGD010 10-100-HGD010 10-100-HGD010 10-100-HGD013 10-100-HGD013 10-100-HGD013 10-100-HGD004 10-100-HGD004 10-100-HGD004 10-100-X-241
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
TFM PLC SYSTEM (EXISTING) 10-100-M-1151 10-100-HSH-1151 OPEN COMMAND 10-100-M-1151 10-100-HSL-1151 CLOSE COMMAND 10-100-M-1151 10-100-XSL-1151
LOCAL / REMOTE STATUS
10-100-M-1151 10-100-XAL-1151 LOCAL / REMOTE INDICATION 10-100-M-1151 10-100-ZSH-1151 VALVE OPEN STATUS 10-100-M-1151 10-100-ZAH-1151 VALVE OPEN INDICATION 10-100-M-1151 10-100-ZSL-1151
VALVE CLOSE STATUS
10-100-M-1151 10-100-ZAL-1151 VALVE CLOSE INDICATION 10-100-M-1152 10-100-HSH-1152 OPEN COMMAND 10-100-M-1152 10-100-HSL-1152 CLOSE COMMAND 10-100-M-1152 10-100-XSL-1152
LOCAL / REMOTE STATUS
10-100-M-1152 10-100-XAL-1152 LOCAL / REMOTE INDICATION 10-100-M-1152 10-100-ZSH-1152 VALVE OPEN STATUS 10-100-M-1152 10-100-ZAH-1152 VALVE OPEN INDICATION 10-100-M-1152 10-100-ZSL-1152
VALVE CLOSE STATUS
10-100-M-1152 10-100-ZAL-1152 VALVE CLOSE INDICATION 10-100-M-1153 10-100-HSH-1153 OPEN COMMAND 10-100-M-1153 10-100-HSL-1153 CLOSE COMMAND 10-100-M-1153 10-100-XSL-1153
LOCAL / REMOTE STATUS
10-100-M-1153 10-100-XAL-1153 LOCAL / REMOTE INDICATION 10-100-M-1153 10-100-ZSH-1153 VALVE OPEN STATUS 10-100-M-1153 10-100-ZAH-1153 VALVE OPEN INDICATION 10-100-M-1153 10-100-ZSL-1153
VALVE CLOSE STATUS
10-100-M-1153 10-100-ZAL-1153 VALVE CLOSE INDICATION 10-100-M-1154 10-100-HSH-1154 OPEN COMMAND 10-100-M-1154 10-100-HSL-1154 CLOSE COMMAND 10-100-M-1154 10-100-XSL-1154
LOCAL / REMOTE STATUS
10-100-M-1154 10-100-XAL-1154 LOCAL / REMOTE INDICATION 10-100-M-1154 10-100-ZSH-1154 VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12
(70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE
Page 41 of 51
REMARKS
IO TYPE
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
SYSTEM
DO
LOCATION
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1251 10-100-ZSL-1251
VALVE CLOSE STATUS
10-100-M-1251 10-100-ZAL-1251 VALVE CLOSE INDICATION 10-100-M-1252 10-100-HSH-1252 OPEN COMMAND 10-100-M-1252 10-100-HSL-1252 CLOSE COMMAND 10-100-M-1252 10-100-XSL-1252
LOCAL / REMOTE STATUS
10-100-M-1252 10-100-XAL-1252 LOCAL / REMOTE INDICATION 10-100-M-1252 10-100-ZSH-1252 VALVE OPEN STATUS 10-100-M-1252 10-100-ZAH-1252 VALVE OPEN INDICATION 10-100-M-1252 10-100-ZSL-1252
VALVE CLOSE STATUS
10-100-M-1252 10-100-ZAL-1252 VALVE CLOSE INDICATION 10-100-M-1253 10-100-HSH-1253 OPEN COMMAND 10-100-M-1253 10-100-HSL-1253 CLOSE COMMAND
HMI
TFM PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
VFC (24VDC) VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
Page 42 of 51
REMARKS
SERVICE
PARAMETER
10-100-M-1251 10-100-ZAH-1251 VALVE OPEN INDICATION
STATE 1
10-100-M-1251 10-100-XAL-1251 LOCAL / REMOTE INDICATION 10-100-M-1251 10-100-ZSH-1251 VALVE OPEN STATUS
STATE 0
LOCAL / REMOTE STATUS
HIGH HIGH
10-100-M-1251 10-100-XSL-1251
HIGH
10-100-M-1251 10-100-HSL-1251 CLOSE COMMAND
LOW
10-100-M-1251 10-100-HSH-1251 OPEN COMMAND
LOW LOW
10-100-M-1155 10-100-ZAL-1155 VALVE CLOSE INDICATION
UNIT
VALVE CLOSE STATUS
URV
10-100-M-1155 10-100-ZSL-1155
LRV
10-100-M-1155 10-100-ZAH-1155 VALVE OPEN INDICATION
FAIL ACTION
10-100-M-1155 10-100-XAL-1155 LOCAL / REMOTE INDICATION 10-100-M-1155 10-100-ZSH-1155 VALVE OPEN STATUS
CONTROLLER ACTION
LOCAL / REMOTE STATUS
Redundancy
10-100-M-1155 10-100-XSL-1155
External Power
10-100-M-1155 10-100-HSL-1155 CLOSE COMMAND
IS/NIS
10-100-M-1155 10-100-HSH-1155 OPEN COMMAND
SIGNAL TYPE
10-100-M-1154 10-100-ZAL-1154 VALVE CLOSE INDICATION
IO TYPE
VALVE CLOSE STATUS
(70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE
SYSTEM
10-100-M-1154 10-100-ZSL-1154
15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13
LOCATION
10-100-M-1154 10-100-ZAH-1154 VALVE OPEN INDICATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
LOCAL / REMOTE STATUS
10-100-M-1255 10-100-XAL-1255 LOCAL / REMOTE INDICATION 10-100-M-1255 10-100-ZSH-1255 VALVE OPEN STATUS 10-100-M-1255 10-100-ZAH-1255 VALVE OPEN INDICATION 10-100-M-1255 10-100-ZSL-1255
VALVE CLOSE STATUS
10-100-M-1255 10-100-ZAL-1255 VALVE CLOSE INDICATION 10-100-M-1351 10-100-HSH-1351 OPEN COMMAND 10-100-M-1351 10-100-HSL-1351 CLOSE COMMAND 10-100-M-1351 10-100-XSL-1351
LOCAL / REMOTE STATUS
10-100-M-1351 10-100-XAL-1351 LOCAL / REMOTE INDICATION 10-100-M-1351 10-100-ZSH-1351 VALVE OPEN STATUS 10-100-M-1351 10-100-ZAH-1351 VALVE OPEN INDICATION 10-100-M-1351 10-100-ZSL-1351
VALVE CLOSE STATUS
DI
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
Page 43 of 51
REMARKS
SERVICE
PID
PARAMETER
10-100-M-1255 10-100-XSL-1255
STATE 1
10-100-M-1255 10-100-HSL-1255 CLOSE COMMAND
STATE 0
10-100-M-1255 10-100-HSH-1255 OPEN COMMAND
HIGH HIGH
10-100-M-1254 10-100-ZAL-1254 VALVE CLOSE INDICATION
HIGH
VALVE CLOSE STATUS
LOW
10-100-M-1254 10-100-ZSL-1254
LOW LOW
10-100-M-1254 10-100-ZAH-1254 VALVE OPEN INDICATION
UNIT
10-100-M-1254 10-100-XAL-1254 LOCAL / REMOTE INDICATION 10-100-M-1254 10-100-ZSH-1254 VALVE OPEN STATUS
URV
LOCAL / REMOTE STATUS
LRV
10-100-M-1254 10-100-XSL-1254
FAIL ACTION
10-100-M-1254 10-100-HSL-1254 CLOSE COMMAND
CONTROLLER ACTION
10-100-M-1254 10-100-HSH-1254 OPEN COMMAND
Redundancy
10-100-M-1253 10-100-ZAL-1253 VALVE CLOSE INDICATION
External Power
VALVE CLOSE STATUS
IS/NIS
10-100-M-1253 10-100-ZSL-1253
SIGNAL TYPE
10-100-M-1253 10-100-ZAH-1253 VALVE OPEN INDICATION
(70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE
IO TYPE
10-100-M-1253 10-100-XAL-1253 LOCAL / REMOTE INDICATION 10-100-M-1253 10-100-ZSH-1253 VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15
SYSTEM
LOCAL / REMOTE STATUS
LOCATION
10-100-M-1253 10-100-XSL-1253
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1354 10-100-HSH-1354 OPEN COMMAND 10-100-M-1354 10-100-HSL-1354 CLOSE COMMAND 10-100-M-1354 10-100-XSL-1354
LOCAL / REMOTE STATUS
10-100-M-1354 10-100-XAL-1354 LOCAL / REMOTE INDICATION 10-100-M-1354 10-100-ZSH-1354 VALVE OPEN STATUS 10-100-M-1354 10-100-ZAH-1354 VALVE OPEN INDICATION 10-100-M-1354 10-100-ZSL-1354
VALVE CLOSE STATUS
10-100-M-1354 10-100-ZAL-1354 VALVE CLOSE INDICATION 10-100-M-1355 10-100-HSH-1355 OPEN COMMAND 10-100-M-1355 10-100-HSL-1355 CLOSE COMMAND 10-100-M-1355 10-100-XSL-1355
LOCAL / REMOTE STATUS
10-100-M-1355 10-100-XAL-1355 LOCAL / REMOTE INDICATION
HMI
TFM PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 44 of 51
REMARKS
SERVICE
PARAMETER
10-100-M-1353 10-100-ZAL-1353 VALVE CLOSE INDICATION
STATE 1
VALVE CLOSE STATUS
STATE 0
10-100-M-1353 10-100-ZSL-1353
HIGH HIGH
10-100-M-1353 10-100-ZAH-1353 VALVE OPEN INDICATION
HIGH
10-100-M-1353 10-100-XAL-1353 LOCAL / REMOTE INDICATION 10-100-M-1353 10-100-ZSH-1353 VALVE OPEN STATUS
LOW
LOCAL / REMOTE STATUS
LOW LOW
10-100-M-1353 10-100-XSL-1353
UNIT
10-100-M-1353 10-100-HSL-1353 CLOSE COMMAND
URV
10-100-M-1353 10-100-HSH-1353 OPEN COMMAND
LRV
10-100-M-1352 10-100-ZAL-1352 VALVE CLOSE INDICATION
FAIL ACTION
VALVE CLOSE STATUS
CONTROLLER ACTION
10-100-M-1352 10-100-ZSL-1352
Redundancy
10-100-M-1352 10-100-ZAH-1352 VALVE OPEN INDICATION
External Power
10-100-M-1352 10-100-XAL-1352 LOCAL / REMOTE INDICATION 10-100-M-1352 10-100-ZSH-1352 VALVE OPEN STATUS
IS/NIS
LOCAL / REMOTE STATUS
SIGNAL TYPE
10-100-M-1352 10-100-XSL-1352
IO TYPE
10-100-M-1352 10-100-HSL-1352 CLOSE COMMAND
(70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE
SYSTEM
10-100-M-1352 10-100-HSH-1352 OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16
LOCATION
10-100-M-1351 10-100-ZAL-1351 VALVE CLOSE INDICATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1452 10-100-ZAH-1452 VALVE OPEN INDICATION 10-100-M-1452 10-100-ZSL-1452
VALVE CLOSE STATUS
10-100-M-1452 10-100-ZAL-1452 VALVE CLOSE INDICATION 10-100-M-1453 10-100-HSH-1453 OPEN COMMAND 10-100-M-1453 10-100-HSL-1453 CLOSE COMMAND 10-100-M-1453 10-100-XSL-1453
LOCAL / REMOTE STATUS
10-100-M-1453 10-100-XAL-1453 LOCAL / REMOTE INDICATION 10-100-M-1453 10-100-ZSH-1453 VALVE OPEN STATUS 10-100-M-1453 10-100-ZAH-1453 VALVE OPEN INDICATION 10-100-M-1453 10-100-ZSL-1453
VALVE CLOSE STATUS
10-100-M-1453 10-100-ZAL-1453 VALVE CLOSE INDICATION 10-100-M-1454 10-100-HSH-1454 OPEN COMMAND
DI
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
Page 45 of 51
REMARKS
SERVICE
PARAMETER
10-100-M-1452 10-100-XAL-1452 LOCAL / REMOTE INDICATION 10-100-M-1452 10-100-ZSH-1452 VALVE OPEN STATUS
STATE 1
LOCAL / REMOTE STATUS
STATE 0
10-100-M-1452 10-100-XSL-1452
HIGH HIGH
10-100-M-1452 10-100-HSL-1452 CLOSE COMMAND
HIGH
10-100-M-1452 10-100-HSH-1452 OPEN COMMAND
LOW
10-100-M-1451 10-100-ZAL-1451 VALVE CLOSE INDICATION
LOW LOW
VALVE CLOSE STATUS
UNIT
10-100-M-1451 10-100-ZSL-1451
URV
10-100-M-1451 10-100-ZAH-1451 VALVE OPEN INDICATION
LRV
10-100-M-1451 10-100-XAL-1451 LOCAL / REMOTE INDICATION 10-100-M-1451 10-100-ZSH-1451 VALVE OPEN STATUS
FAIL ACTION
LOCAL / REMOTE STATUS
CONTROLLER ACTION
10-100-M-1451 10-100-XSL-1451
Redundancy
10-100-M-1451 10-100-HSL-1451 CLOSE COMMAND
External Power
10-100-M-1451 10-100-HSH-1451 OPEN COMMAND
IS/NIS
10-100-M-1355 10-100-ZAL-1355 VALVE CLOSE INDICATION
SIGNAL TYPE
VALVE CLOSE STATUS
IO TYPE
10-100-M-1355 10-100-ZSL-1355
(70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE
SYSTEM
10-100-M-1355 10-100-ZAH-1355 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 18
LOCATION
10-100-M-1355 10-100-ZSH-1355 VALVE OPEN STATUS
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
PARAMETER
DO
VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
Page 46 of 51
REMARKS
STATE 1
SERVICE
STATE 0
10-100-M-1455 10-100-ZAL-1455 VALVE CLOSE INDICATION
HIGH HIGH
VALVE CLOSE STATUS
HIGH
10-100-M-1455 10-100-ZSL-1455
LOW
10-100-M-1455 10-100-ZAH-1455 VALVE OPEN INDICATION
LOW LOW
10-100-M-1455 10-100-XAL-1455 LOCAL / REMOTE INDICATION 10-100-M-1455 10-100-ZSH-1455 VALVE OPEN STATUS
UNIT
LOCAL / REMOTE STATUS
URV
10-100-M-1455 10-100-XSL-1455
LRV
10-100-M-1455 10-100-HSL-1455 CLOSE COMMAND
FAIL ACTION
10-100-M-1455 10-100-HSH-1455 OPEN COMMAND
CONTROLLER ACTION
10-100-M-1454 10-100-ZAL-1454 VALVE CLOSE INDICATION
Redundancy
VALVE CLOSE STATUS
External Power
10-100-M-1454 10-100-ZSL-1454
IS/NIS
10-100-M-1454 10-100-ZAH-1454 VALVE OPEN INDICATION
SIGNAL TYPE
10-100-M-1454 10-100-XAL-1454 LOCAL / REMOTE INDICATION 10-100-M-1454 10-100-ZSH-1454 VALVE OPEN STATUS
IO TYPE
LOCAL / REMOTE STATUS
(70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE
SYSTEM
10-100-M-1454 10-100-XSL-1454
15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18
LOCATION
10-100-M-1454 10-100-HSL-1454 CLOSE COMMAND
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
LFAP
SWITCH GEAR ROOM - TRUE CEILING
BUILDING
LFAP
SWITCH GEAR ROOM - TRUE CEILING
BUILDING
LFAP
SWITCH GEAR ROOM - TRUE CEILING
BUILDING
LFAP
SWITCH GEAR ROOM - NEAR NORTH DOOR SWITCH GEAR ROOM - NEAR EAST DOOR
BUILDING
LFAP
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - NEAR EAST DOOR
BUILDING
LFAP
SRR ROOM - CABLE TRAY
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
LFAP 10-100-MSD101 10-100-MSD102 10-100-MSD103 10-100-MSD104 10-100-MSD105 10-100-MSD106 10-100-MSD107 10-100-MSD108 10-100-MSD109 10-100-MCP117 10-100-MCP116 10-100-MSD110 10-100-MSD111 10-100-MSD112 10-100-MSD113 10-100-MSD114 10-100-MSD115 10-100-MSD116 10-100-MSD117 10-100-MCP119 10-100-LHSD101 10-100-MSD118 10-100-MSD119 10-100-MSD120 10-100-MSD121 10-100-MSD122 10-100-MSD123 10-100-MSD128 10-100-MSD125
10-100-MSD-101
MULTISENSOR DETECTOR
10-100-MSD-102
MULTISENSOR DETECTOR
10-100-MSD-103
MULTISENSOR DETECTOR
10-100-MSD-104
MULTISENSOR DETECTOR
10-100-MSD-105
MULTISENSOR DETECTOR
10-100-MSD-106
MULTISENSOR DETECTOR
10-100-MSD-107
MULTISENSOR DETECTOR
10-100-MSD-108
MULTISENSOR DETECTOR
10-100-MSD-109
MULTISENSOR DETECTOR
10-100-MCP-117
10-100-MSD-110
MANUAL ALARM CALL POINT MANUAL ALARM CALL POINT MULTISENSOR DETECTOR
10-100-MSD-111
MULTISENSOR DETECTOR
10-100-MSD-112
MULTISENSOR DETECTOR
10-100-MSD-113
MULTISENSOR DETECTOR
10-100-MCP-116
10-100-MSD-114
MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MSD-115 MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MSD-116 MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MSD-117 MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MCP-119 MANUAL ALARM CALL POINT 10-100-LHSD-101 LINEAR HEAT SENSING CABLE 10-100-MSD-118 MULTISENSOR DETECTOR 10-100-MSD-119
MULTISENSOR DETECTOR
10-100-MSD-120
MULTISENSOR DETECTOR
10-100-MSD-121
MULTISENSOR DETECTOR
10-100-MSD-122
MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR
10-100-MSD-123 10-100-MSD-128 10-100-MSD-125
15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003
Page 47 of 51
REMARKS
BUILDING
PARAMETER
SWITCH GEAR ROOM - TRUE CEILING
STATE 1
LFAP
STATE 0
BUILDING
HIGH HIGH
SWITCH GEAR ROOM - TRUE CEILING
HIGH
LFAP
LOW
BUILDING
LOW LOW
SWITCH GEAR ROOM - TRUE CEILING
UNIT
LFAP
URV
BUILDING
LRV
SWITCH GEAR ROOM - TRUE CEILING
FAIL ACTION
LFAP
CONTROLLER ACTION
BUILDING
Redundancy
SWITCH GEAR ROOM - TRUE CEILING
ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE
External Power
IO TYPE
LFAP
IS/NIS
SYSTEM
BUILDING
SIGNAL TYPE
LOCATION
SWITCH GEAR ROOM - TRUE CEILING
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
MULTISENSOR DETECTOR
10-100-MSD-136
MULTISENSOR DETECTOR
SRR ROOM - NEAR WEST DOOR
BUILDING
LFAP
SERVER ROOM - CABLE TRAY
BUILDING
LFAP
HVAC ROOM - TRUE CEILING
BUILDING
LFAP
HVAC ROOM - TRUE CEILING
BUILDING
LFAP
HVAC ROOM - NEAR WEST DOOR
BUILDING
LFAP
HVAC DUCT AIR INTAKE
BUILDING
HVAC DUCT AIR INTAKE
ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE 3 WIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE AI 3 WIRE NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE DO VFC NIS (24VDC) DO VFC NIS (24VDC) DO VFC NIS (24VDC) ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
LFAP
ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE AI
BUILDING
LFAP
AI
3 WIRE
CLEAN AGENT ROOM
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
Near Transformer Bay (Outdoor)
BUILDING
LFAP
CONFIRMED FIRE FROM LFAP TO PLC
PLC
LFAP
CONFIRMED GAS FROM LFAP TO PLC
PLC
LFAP
COMMOM FAULT FROM LFAP TO PLC
PLC
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
SERVICE
LFAP
AI
3 WIRE
Page 48 of 51
REMARKS
LFAP
PARAMETER
10-100-MSD-135
BUILDING
STATE 1
MULTISENSOR DETECTOR
SRR ROOM - FALSE FLOORING
STATE 0
10-100-MSD-134
LFAP
HIGH HIGH
MULTISENSOR DETECTOR
BUILDING
HIGH
10-100-MSD-133
SRR ROOM - FALSE FLOORING
LOW
MULTISENSOR DETECTOR
LFAP
LOW LOW
10-100-MSD-132
BUILDING
UNIT
10-100-MSD-131
HVAC AIR INTAKE DUCT
URV
10-100-MSD131 10-100-MSD132 10-100-MSD133 10-100-MSD134 10-100-MSD135 10-100-MSD136
LFAP
LRV
10-100-XS-253
BUILDING
FAIL ACTION
10-100-X-253
10-100-XS-251
HVAC AIR INTAKE DUCT
CONTROLLER ACTION
10-100-XS-252
10-100-MCP-122
LFAP
Redundancy
10-100-X-252
MANUAL ALARM CALL POINT MANUAL ALARM CALL POINT EXCHANGE SIGNAL (LFAP PLC) - DO EXCHANGE SIGNAL (LFAP PLC) - DO EXCHANGE SIGNAL (LFAP PLC) - DO MULTISENSOR DETECTOR
BUILDING
External Power
10-100-MCP-118
SRR ROOM - FALSE FLOORING
IS/NIS
10-100-MCP118 10-100-MCP122 10-100-X-251
BUILDING
SIGNAL TYPE
HYDROGEN DETECTOR
SRR ROOM - FALSE FLOORING
IO TYPE
10-100-H2-102 10-100-H2-102
15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007
SYSTEM
MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR SMOKE DETECTOR (IR POINT TYPE) WITH RESPONSE INDICATOR 10-100-SD-130 10-100-SD-130 SMOKE DETECTOR (IR POINT TYPE) WITH RESPONSE INDICATOR 10-100-MSD10-100-MSD-142 MULTISENSOR DETECTOR 142 WITH RESPONSE INDICATOR 10-100-MSD10-100-MSD-143 MULTISENSOR DETECTOR 143 WITH RESPONSE INDICATOR 10-100-MCP10-100-MCP-120 MANUAL ALARM CALL 120 POINT 10-100-LHSD- 10-100-LHSD-102 LINEAR HEAT SENSING 102 CABLE 10-100-MSD10-100-MSD-126 MULTISENSOR DETECTOR 126 10-100-MSD10-100-MSD-127 MULTISENSOR DETECTOR 127 10-100-MCP10-100-MCP-121 MANUAL ALARM CALL 121 POINT 10-100-GD-118 10-100-GD-118 GAS DETECTOR (IR POINT TYPE) 10-100-GD-119 10-100-GD-119 GAS DETECTOR (IR POINT TYPE) 10-100-MSD10-100-MSD-124 MULTISENSOR DETECTOR 124 10-100-HD-101 10-100-HD-101 HEAT DETECTOR - RATE OF RISE 10-100-HD-102 10-100-HD-102 HEAT DETECTOR - RATE OF RISE 10-100-H2-101 10-100-H2-101 HYDROGEN DETECTOR
LOCATION
10-100-MSD10-100-MSD-144 144 10-100-MSD10-100-MSD-145 145 10-100-SD-129 10-100-SD-129
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
LFAP
SAMPLE ROOM
BUILDING
LFAP
SAMPLE ROOM
BUILDING
LFAP
Near Gate
FIELD
LFAP
Mainline Pump House
FIELD
LFAP
Near Gate
FIELD
LFAP
Near Gate
FIELD
LFAP
Near Road
FIELD
LFAP
OutSide Substation
FIELD
LFAP
OutSide Substation
FIELD
LFAP
Outside Warehouse
FIELD
LFAP
Outside ERV Shed
FIELD
LFAP
ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
Page 49 of 51
REMARKS
BUILDING
PARAMETER
WAREHOUSE BUILING
SERVICE
LFAP
STATE 1
PID
BUILDING
STATE 0
10-100-MCP-108
WAREHOUSE BUILING
HIGH HIGH
10-100-MCP-107
LFAP
HIGH
10-100-MCP-106
BUILDING
LOW
10-100-MCP-105
WAREHOUSE BUILING
LOW LOW
10-100-MCP-104
LFAP
UNIT
10-100-MCP-103
BUILDING
URV
10-100-MCP-109
WAREHOUSE BUILING
LRV
10-100-MCP-102
LFAP
FAIL ACTION
10-100-MCP-101
BUILDING
CONTROLLER ACTION
10-100-SD-141
WAREHOUSE BUILING
ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE
Redundancy
10-100-MCP-127
LFAP
External Power
10-100-MCP-126
BUILDING
IS/NIS
10-100-MSD-140
WAREHOUSE BUILING
SIGNAL TYPE
10-100-MCP-128
10-100-MSD-139
15984-BP-10100-SR-DAL0007 MULTISENSOR DETECTOR 15984-BP-10100-SR-DAL0007 MULTISENSOR DETECTOR 15984-BP-10100-SR-DAL0007 MULTISENSOR DETECTOR 15984-BP-10100-SR-DAL0007 MANUAL ALARM CALL 15984-BP-10100-SR-DALPOINT 0007 MANUAL ALARM CALL 15984-BP-10100-SR-DALPOINT 0007 SMOKE DETECTOR (IR POINT 15984-BP-10100-SR-DALTYPE) 0009 MANUAL ALARM CALL 15984-BP-10100-SR-DALPOINT 0009 MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT
IO TYPE
10-100-MCP128 10-100-MCP101 10-100-MCP102 10-100-MCP109 10-100-MCP103 10-100-MCP104 10-100-MCP105 10-100-MCP106 10-100-MCP107 10-100-MCP108
10-100-MSD-138
MULTISENSOR DETECTOR
SYSTEM
10-100-MSD-137
LOCATION
10-100-MSD137 10-100-MSD138 10-100-MSD139 10-100-MSD140 10-100-MCP126 10-100-MCP127 10-100-SD-141
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-072
10-000-PI-072
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-071
10-000-PT-071
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-071
10-000-PI-071
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
LDS
Page 50 of 51
REMARKS
LOCATION
PRESSURE TRANSMITTER
INSTRUMENT TYPE
10-000-PT-072
INSTRUMENT TAG
10-000-P-072
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
MAIN LINE PUMPS SUCTION STREAM -1 FLOW
FIELD
FC
AI
4 WIRE
IS
24 VDC
NR
--
--
Hold
Hold
Nm
--
HOLD
--
--
--
--
FLOW
10-100-F-001
10-100-FI-001
FLOW INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
MAIN LINE PUMPS SUCTION STREAM -1 FLOW
HMI
FC
SL-AI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
10-100-T-001
10-100-TT-001
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) ULTRASONIC FLOW METER OUTLET
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-100-P-014
10-100-PT-014
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) ULTRASONIC FLOW METER OUTLET PRESSURE
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-F-002
10-100-FT-002
TURBINE FLOW METER
15984-BP-10-100-PR-PID0002 SHEET 3
MAIN LINE PUMPS SUCTION STREAM -2 FLOW
FIELD
FC
AI
4 WIRE
IS
24 VDC
NR
--
--
Hold
Hold
Nm
--
HOLD
--
--
--
--
FLOW
10-100-F-002
10-100-FI-002
FLOW INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
MAIN LINE PUMPS SUCTION STREAM -2 FLOW
HMI
FC
SL-AI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
10-100-T-005
10-100-TT-005
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-002) ULTRASONIC FLOW METER OUTLET
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-100-P-046
10-100-PT-046
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-002) ULTRASONIC FLOW METER OUTLET PRESSURE
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-D-001
10-100-DY-001
DENSITY TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
FC
PULSE
DUAL PULSE
IS
No
0
--
--
--
--
--
--
--
--
--
--
--
DENSITY
FLOW COMPUTER
Page 51 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 3
SERVICE
TURBINE FLOW METER
INSTRUMENT TYPE
10-100-FT-001
INSTRUMENT TAG
10-100-F-001
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
UH
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INSTRUMENT I/O LIST (PANKI RECEIPT STATION)
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT COVER SHEET INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
f
NAIU / KAVK BHAY CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 1 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
UH SN 1 2 3 4 5 6 7 8
INDEX COVER SHEET INDEX NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INPUT OUTPUT SUMMARY INPUT OUTPUT LIST (PLC SYSTEM) INPUT OUTPUT LIST (LFAP) INPUT OUTPUT LIST (NPW-LDS) INPUT OUTPUT LIST (FLOW COMPUTER)
PAGES 1 2 3 4 5 - 23 24 - 28 29 30
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INDEX INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 2 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
UH
NOTES 1 SERIAL COMMUNICATION WITH THIRD PARTY DEVICES IS NOT PART OF THIS I/O LIST. 2 ALL INTRINCALLY SAFE INPUT OUTPUTS SHALL HAVE ACTIVE BARRIERS INSTALLED IN THE PANEL 3 ALL NON-IS DIGITAL OUTPUT SHALL BE ISOLATED FROM FIELD VIA INTER POSING RELAYS INSTALLED IN THE PANEL 4 ALL NON-IS DIGITAL INPUTS SHALL DIRECTLY INTERFACE WITH FIELD INSTRUMENT
HOLDS 1 ALARMS AND SETPOINTS 2 I/O RELATED TO CORROSION MONITORING SYSTEM, FLOW METERING, INTERFACE WITH ELECTRICAL SYSTEMS AND INTERFACE WITH HVAC SYSTEM.
ABBREVIATIONS AI : AO : DI : DO : I/O : IS : NIS : PLC : RTU : HMI : LFAP : MVWS : UCP : HVAC : VFC (24VDC) : VFC (240VAC) : HART : LEL : FC : SL : ACS : LDS : PAGA :
REFERENCE DOCUMENTS / DRAWINGS SN DOCUMENT NUMBER 1 15984-BP-10300-IC-DIO-0001 2 15984-BP-10300-IC-DSD-0002 3 15984-BP-10300-IC-DCS-0001 4 15984-BP-10300-IC-DTD-0001 5 15984-300-EL-DIO-0001 6 15984-000-PR-LST-0004 7 15984-BP-10300-PR-PID-0004_SHT 1 TO 6 8 15984-BP-300-SR-PID-0001 9 15984-BP-300-SR-DAL-0004 10 15984-BP-10300-SR-DAL-0005 11 15984-BP-10300-SR-DAL-0007 12 15984-BP-10300-SR-DAL-0008 13 15984-BP-10300-SR-DAL-0009
ANALOG INPUT ANALOG OUTPUT DIGITAL INPUT DIGITAL OUTPUT INPUT / OUTPUT INTRINSICALLY SAFE NON INTRINSICALLY SAFE PROGRAMMABLE LOGIC CONTROLLER REMOTE TERMINAL UNIT HUMAN MACHINE INTERFACE LOCAL FIRE ALARM PANEL MEDIUM VELOCITY WATER SPRAY SYSTEM UNIT CONTROL PANEL HEATING, VENTILATION AND AIR CONDITIONING VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 24 VDC VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 240 VAC HIGHWAY ADDRESSABLE REMOTE TRANSDUCER LOW EXPLOSIVE LEVEL FLOW COMPUTER SERIAL ACCESS CONTROL SYSTEM LEAK DETECTIONSYSTEM PUBLIC ADDRESS AND THE GENERAL ALARM
CUSTOMER
DOCUMENT DESCRIPTION INSTRUMENT INDEX CONTROL SYSTEM ARCHITECTURE DRAWING INSTRUMENT AND FIRE AND GAS CABLE SCHEDULE INSTRUMENT AND FIRE AND GAS JB TERMINATION DIAGRAM ELECTRICAL IO LIST ALARM AND TRIP SHCEDULE P&ID FOR PANKI RECEIPT STATION FIRE WATER NETWORK P&I DIAGRAM F&G LAYOUT FIELD - PANKI F&G LAYOUT - CONTROL ROOM F&G LAYOUT - WAREHOUSE BUILDING F&G LAYOUT - SECURITY ROOM F&G LAYOUT - ELECTRICAL ROOM
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 3 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
UH
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
R
R
R
R
R
IS
IS
IS
IS
IS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NON-REDUNDANT (IS)
NON-REDUNDANT (NIS)
REDUNDANT (NIS)
PLC
FIELD
AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
45
1
20
3
0
14
1
108
71
0
0
0
5
7
0
14
17
20
20
ELECTRICAL EXCHANGE ANNUNCIATOR PANEL
3
DIAGNOSTIC SIGNALS
20
GROSS TOTAL
45
1
20
3
0
14
4
162
108
0
0
0
5
7
0
15 % ENGINEERING GROWTH
7
1
3
1
0
3
1
25
17
0
0
0
1
2
0
20 % SPARE
6
1
3
1
0
2
1
19
13
0
0
0
1
1
0
TOTAL
58
3
26
5
0
19
6
206
138
0
0
0
7
10
0
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 4 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-041
10-000-PI-041
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-042
10-000-PT-042
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-042
10-000-PI-042
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-T-041
10-000-TT-041
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE TEMPERATURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
10-000-T-041
10-000-TI-041
TEMPERATURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE TEMPERATURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATUR E
10-000-S-004
10-000-HSH-004
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-000-S-004
10-000-HSL-004
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-000-S-004
10-000-XSL-004
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-004
10-000-XAL-004
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-004
10-000-ZSH-004
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-004
10-000-ZAH-004
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-004
10-000-ZSL-004
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-004
10-000-ZAL-004
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-004
10-000-MZT-004
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
POSITION
10-000-S-004
10-000-MZI-004
% CONTINUOUS POSITION INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
POSITION
10-000-S-004
10-000-CTT-004
MOTOR TORQUE OUTPUT
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
TORQUE
10-000-S-004
10-000-CTI-004
MOTOR TORQUE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TORQUE
10-300-D-001
10-300-DPT-001
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-D-001
10-300-DPI-001
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-D-001
10-300-DT-001
DENSITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
AI
4 WIRE
IS
24 NR VDC
--
--
500
1000
Kg/m3
--
--
--
--
--
--
DENSITY
10-300-D-001
10-300-DI-001
DENSITY INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
DENSITY
10-300-D-001
10-300-FSL-001
ROTAMETER WITH SWITCH 15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-300-P-101
10-300-DPT-101
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-101
10-300-DPI-101
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-101
10-300-DPAH-101 DIFF. PRESSURE ALARM HIGH
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
PLC SYSTEM
15984-BP-10-300-PR-PID0004 SHEET 1
Page 5 of 30
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-000-PT-041
INSTRUMENT TYPE
10-000-P-041
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-XXAS-001 PIG SIGNALER ALARM
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-002
10-300-HSH-002
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-002
10-300-HSL-002
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-002
10-300-XSL-002
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-002
10-300-XAL-002
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-002
10-300-ZSH-002
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-002
10-300-ZAH-002
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-002
10-300-ZSL-002
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-002
10-300-ZAL-002
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-005
10-300-PT-005
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-005
10-300-PI-005
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-003
10-300-HSH-003
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-003
10-300-HSL-003
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-003
10-300-XSL-003
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-003
10-300-XAL-003
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-003
10-300-ZSH-003
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-003
10-300-ZAH-003
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-003
10-300-ZSL-003
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-003
10-300-ZAL-003
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-016
10-300-PT-016
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-016
10-300-PI-016
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-003
10-300-PT-003
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-003
10-300-PI-003
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-X-002
10-300-XXIS-002
PIG SIGNALER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER INLET
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-X-002
10-300-XXAS-002 PIG SIGNALER ALARM
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-017
10-300-PT-017
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-X-001
PIG SIGNALER
PRESSURE TRANSMITTER
Page 6 of 30
REMARKS
SYSTEM
FIELD
10-300-XXIS-001
SERVICE (10-300-SRB-001) SCRAPER RECEIVER INLET
10-300-X-001
INSTRUMENT TYPE
15984-BP-10-300-PR-PID0004 SHEET 1
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
LIMIT SWITCH CLOSE-HINGE 15984-BP-10-300-PR-PIDDOOR 0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER HINGE DOOR CLOSE
FIELD
PLC
DI
VFC (24VDC)
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-USI-001
LIMIT SWITCH CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER HINGE DOOR CLOSE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-014
10-300-PT-014
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-014
10-300-PI-014
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-T-002
10-300-TT-002
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE TEMPERATURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
10-300-T-002
10-300-TI-002
TEMPERATURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE TEMPERATURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATUR E
10-300-M-006
10-300-HSH-006
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-006
10-300-HSL-006
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-006
10-300-XSL-006
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-006
10-300-XAL-006
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-006
10-300-ZSH-006
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-006
10-300-ZAH-006
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-006
10-300-ZSL-006
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-006
10-300-ZAL-006
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-035
10-300-HSH-035
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-035
10-300-HSL-035
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-035
10-300-XSL-035
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-035
10-300-XAL-035
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-035
10-300-ZSH-035
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-035
10-300-ZAH-035
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-035
10-300-ZSL-035
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-035
10-300-ZAL-035
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-004
10-300-PT-004
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD
--
--
--
PRESSURE
10-300-P-004
10-300-PI-004
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-004
10-300-PAH-004
PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-004
10-300-HSH-004
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-PI-017
PRESSURE INDICATION
10-300-U-001
10-300-US-001
10-300-U-001
15984-BP-10-300-PR-PID0004 SHEET 1
Page 7 of 30
REMARKS
SYSTEM PLC
10-300-P-017
SERVICE
HMI
INSTRUMENT TYPE
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-004
10-300-XSL-004
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-004
10-300-XAL-004
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-004
10-300-ZSH-004
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-004
10-300-ZAH-004
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-004
10-300-ZSL-004
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-004
10-300-ZAL-004
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-008
10-300-HZSH-008 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-008
10-300-HZAH-008 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-008
10-300-HZSL-008 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-008
10-300-HZAL-008 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-005
10-300-HZSH-005 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-005
10-300-HZAH-005 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-005
10-300-HZSL-005 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-005
10-300-HZAL-005 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-006
10-300-HZSH-006 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-006
10-300-HZAH-006 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-006
10-300-HZSL-006 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-006
10-300-HZAL-006 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-003
10-300-HZSH-003 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-003
10-300-HZAH-003 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-003
10-300-HZSL-003 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-003
10-300-HZAL-003 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-004
10-300-HZSH-004 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-004
10-300-HZAH-004 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-004
10-300-HZSL-004 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-004
10-300-HZAL-004 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 8 of 30
REMARKS
SYSTEM
CLOSE COMMAND
SERVICE
10-300-HSL-004
INSTRUMENT TYPE
10-300-M-004
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
HAND SWITCH HMI
15984-BP-10-300-PR-PID0004 SHEET 1
EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION
HMI
PLC
SL-DI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-300-H-032
10-300-HS-032B
HAND SWITCH CONTROL ROOM
15984-BP-10-300-PR-PID0004 SHEET 1
EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION
CR
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-300-H-032
10-300-HS-032C
HAND SWITCH FIELD
15984-BP-10-300-PR-PID0004 SHEET 1
EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-300-M-008
10-300-HSH-008
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-008
10-300-HSL-008
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-008
10-300-XSL-008
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-008
10-300-XAL-008
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-008
10-300-ZSH-008
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-008
10-300-ZAH-008
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-008
10-300-ZSL-008
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-008
10-300-ZAL-008
MOTOR OPERATED VALVE (TIPV)
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-008
10-300-PT-008
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER INLET PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-008
10-300-PI-008
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-051
10-300-DPT-051
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-300-P-051
10-300-DPI-051
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-051
10-300-DPAH-051 DIFF. PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-009
10-300-HSH-009
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-009
10-300-HSL-009
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-009
10-300-XSL-009
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-009
10-300-XAL-009
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-009
10-300-ZSH-009
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-009
10-300-ZAH-009
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-009
10-300-ZSL-009
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-009
10-300-ZAL-009
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-010
10-300-HSH-010
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-010
10-300-HSL-010
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM PANKI RECEIPT TERMINAL SCRAPER RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-010
10-300-XSL-010
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
RECEIVER TO INLET OF (10-300-BF-001B) BASKETPANKI FILTERRECEIPT TERMINAL SCRAPER FROM RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTER
Page 9 of 30
REMARKS
LOCATION
10-300-HS-032A
INSTRUMENT TYPE
10-300-H-032
LOOP NAME
SERVICE
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
STATE 1
PARAMETER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKETPANKI FILTERRECEIPT TERMINAL SCRAPER FROM
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTER BASKET FILTER INLET (10-300-BF-001B)
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
PRESSURE
10-300-P-006
10-300-PI-006
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-052
10-300-DPT-052
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-300-P-052
10-300-DPI-052
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-052
10-300-DPAH-052 DIFF. PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-011
10-300-HSH-011
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-011
10-300-HSL-011
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-011
10-300-XSL-011
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-011
10-300-XAL-011
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-011
10-300-ZSH-011
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-011
10-300-ZAH-011
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-011
10-300-ZSL-011
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-011
10-300-ZAL-011
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-009
10-300-PT-009
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-009
10-300-PIC-009
PRESSURE INDICATING CONTROLLER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER PRESSURE
PLC
PLC
--
--
--
0
-- Rev
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-036
10-300-HSH-036
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-036
10-300-HSL-036
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-036
10-300-XSL-036
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-036
10-300-XAL-036
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-036
10-300-ZSH-036
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-036
10-300-ZAH-036
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-036
10-300-ZSL-036
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 10 of 30
REMARKS
STATE 0
FROM PANKI RECEIPT TERMINAL SCRAPER RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
SERVICE
HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
HIGH
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
LOW
10-300-PT-006
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
LOW LOW
10-300-P-006
10-300-ZAL-010
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
UNIT
10-300-M-010
10-300-ZSL-010
VALVE OPEN INDICATION
URV
10-300-M-010
10-300-ZAH-010
LRV
10-300-M-010
FAIL ACTION
15984-BP-10-300-PR-PID0004 SHEET 2
CONTROLLER ACTION
VALVE OPEN STATUS
Redundancy
10-300-ZSH-010
External Power
10-300-M-010
IS/NIS
15984-BP-10-300-PR-PID0004 SHEET 2
SIGNAL TYPE
LOCAL / REMOTE INDICATION
IO TYPE
10-300-XAL-010
SYSTEM
10-300-M-010
LOCATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-001
10-300-PZT-001
POSITION TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
PRESSURE
10-300-P-001
10-300-LSS-001
LOW SELECTOR SWITCH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR
PLC
PLC
--
--
--
0
--
--
--
--
--
--
--
--
--
--
--
--
COMMAND
10-300-P-001
10-300-PCV-001
PRESSURE CONTROL VALVE - 15984-BP-10-300-PR-PIDGLOBE 0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR
FIELD
PLC
AO
2 WIRE
IS
No
NR
--
FL
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-037
10-300-HSH-037
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-037
10-300-HSL-037
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-037
10-300-XSL-037
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-037
10-300-XAL-037
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-037
10-300-ZSH-037
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-037
10-300-ZAH-037
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-037
10-300-ZSL-037
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-037
10-300-ZAL-037
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-029
10-300-HSH-029
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-029
10-300-HSL-029
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-029
10-300-XSL-029
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-029
10-300-XAL-029
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-029
10-300-ZSH-029
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-XSS-029
VALVE STOP STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-ZAH-029
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-XAS-029
VALVE STOP INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-ZSL-029
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-029
10-300-ZAL-029
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-029
10-300-MZT-029
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
AI
2 WIRE
NIS
No
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
POSITION
10-300-M-029
10-300-MZI-029
% CONTINUOUS POSITION INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-AO
--
--
--
--
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-300-M-029
10-300-HIN-029
MOV INCHING CONTROL
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-300-P-010
10-300-PT-010
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-010
10-300-PIC-010
PRESSURE INDICATING CONTROLLER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
PLC
PLC
--
--
--
0
--
Fw d
--
--
--
--
--
--
--
--
--
--
PRESSURE
Page 11 of 30
REMARKS
SYSTEM
VALVE CLOSE INDICATION
SERVICE
10-300-ZAL-036
INSTRUMENT TYPE
10-300-M-036
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
STATE 0
STATE 1
PARAMETER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD HOLD
--
--
PRESSURE
10-300-P-007
10-300-PT-007B
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD HOLD
--
--
PRESSURE
10-300-P-007
10-300-PT-007C
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD HOLD
--
--
PRESSURE
10-300-P-007
10-300-PI-007A
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-007
10-300-PI-007B
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-007
10-300-PI-007C
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-007
10-300-PAH-007A PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAH-007B PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAH-007C PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAHH-007APRESSURE ALARM HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAHH-007BPRESSURE ALARM HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAHH-007CPRESSURE ALARM HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PDA-007
PRESSURE DISCREPANCY ALARM
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-030
10-300-HSH-030
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-030
10-300-HSL-030
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-030
10-300-XSL-030
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-030
10-300-XAL-030
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-030
10-300-ZSH-030
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-030
10-300-ZAH-030
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-030
10-300-ZSL-030
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-030
10-300-ZAL-030
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-012
10-300-HSH-012
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-012
10-300-HSL-012
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM PANKI RECEIPT TERMINAL (10-300-BF001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
10-300-M-012 10-300-M-012 10-300-M-012 10-300-M-012
10-300-XSL-012 10-300-XAL-012 10-300-ZSH-012 10-300-ZAH-012
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001)PANKI FLOWRECEIPT METER TERMINAL (10-300-BFFROM
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOW METER
Page 12 of 30
REMARKS
SIGNAL TYPE
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HIGH HIGH
IO TYPE
15984-BP-10-300-PR-PID0004 SHEET 2
HIGH
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-300-PT-007A
INSTRUMENT TYPE
10-300-P-007
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
15984-BP-10-300-PR-PID0004 SHEET 3
10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-F-002
10-300-XSL-014 10-300-XAL-014 10-300-ZSH-014 10-300-ZAH-014 10-300-ZSL-014 10-300-ZAL-014 10-300-HSH-013 10-300-HSL-013 10-300-XSL-013 10-300-XAL-013 10-300-ZSH-013 10-300-ZAH-013 10-300-ZSL-013 10-300-ZAL-013 10-300-FIC-002
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION OPEN COMMAND CLOSE COMMAND LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3
FLOW INDICATING CONTROLLER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM PANKI RECEIPT TERMINAL (10-300-BF001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
PLC
PLC
--
--
--
0
-- Rev
--
--
--
--
--
--
--
--
--
--
FLOW
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOW METER FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 FLOW FROM OUTLET OF (10-300-FT-001) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM PANKI RECEIPT TERMINAL (10-300-BF-
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002)PANKI FLOWRECEIPT METER TERMINAL (10-300-BFFROM
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOW METER FROM BASKET FILTER TO RECEIPT MANIFOLD
PLC
PLC
--
--
--
0
-- Rev
--
--
--
--
--
--
--
--
--
--
FLOW
STREAM -2 FLOW
10-300-M-015
10-300-HSH-015
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-015
10-300-HSL-015
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-015
10-300-XSL-015
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-015
10-300-XAL-015
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-015
10-300-ZSH-015
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-015
10-300-ZAH-015
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-015
10-300-ZSL-015
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 13 of 30
REMARKS
PARAMETER
CLOSE COMMAND
STATE 1
10-300-HSL-014
STATE 0
10-300-M-014
HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
HIGH
OPEN COMMAND
LOW
10-300-HSH-014
LOW LOW
10-300-M-014
UNIT
15984-BP-10-300-PR-PID0004 SHEET 3
URV
FLOW INDICATING CONTROLLER
LRV
10-300-FIC-001
FAIL ACTION
10-300-F-001
CONTROLLER ACTION
15984-BP-10-300-PR-PID0004 SHEET 3
Redundancy
VALVE CLOSE INDICATION
External Power
10-300-ZAL-012
IS/NIS
10-300-M-012
SIGNAL TYPE
15984-BP-10-300-PR-PID0004 SHEET 3
IO TYPE
VALVE CLOSE STATUS
SYSTEM
10-300-ZSL-012
LOCATION
10-300-M-012
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-038
10-300-HSH-038
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-038
10-300-HSL-038
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-038
10-300-XSL-038
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-038
10-300-XAL-038
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-038
10-300-ZSH-038
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-038
10-300-ZAH-038
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-038
10-300-ZSL-038
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-038
10-300-ZAL-038
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-031
10-300-HSH-031
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-031
10-300-HSL-031
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-031
10-300-XSL-031
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-031
10-300-XAL-031
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-031
10-300-ZSH-031
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-031
10-300-ZAH-031
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-031
10-300-ZSL-031
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-031
10-300-ZAL-031
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-032
10-300-HSH-032
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-032
10-300-HSL-032
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-032
10-300-XSL-032
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-032
10-300-XAL-032
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-032
10-300-ZSH-032
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-032
10-300-ZAH-032
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-032
10-300-ZSL-032
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-032
10-300-ZAL-032
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-033
10-300-HSH-033
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-033
10-300-HSL-033
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
Page 14 of 30
REMARKS
SYSTEM
VALVE CLOSE INDICATION
SERVICE
10-300-ZAL-015
INSTRUMENT TYPE
10-300-M-015
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-033
10-300-XAL-033
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-033
10-300-ZSH-033
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-033
10-300-ZAH-033
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-033
10-300-ZSL-033
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-033
10-300-ZAL-033
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-D-002
10-300-DT-002
DENSITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
AI
4 WIRE
IS
24 NR VDC
--
--
500
1000
Kg/m3
--
--
--
--
--
--
DENSITY
10-300-D-002
10-300-DI-002
DENSITY INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
DENSITY
10-300-D-002
10-300-OID-002
OPTICAL INTERFACE DETECTOR
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
AI
4 WIRE
IS
240 NR VAC
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
DENSITY
10-300-D-002
10-300-FSL-002
ROTAMETER WITH SWITCH 15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-300-T-004
10-300-TT-004
TEMPERATURE TRANSMITTER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
10-300-T-004
10-300-TI-004
TEMPERATURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 3
FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD TEMPERATURE FROM (10-300-FT-003) ULTRASONIC FLOW
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATUR E
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-012
10-300-PT-012
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
15984-BP-10-300-PR-PID0004 SHEET 3
METER TO RECEIPT MANIFOLD TEMPERATURE FROM (10-300-FT-003) ULTRASONIC FLOW
--
METER TO RECEIPT MANIFOLD PRESSURE
10-300-P-012
10-300-PI-012
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-C-001
10-300-CT-001
CONDUCTIVITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
CONDUCTIVIT Y
10-300-C-001
10-300-CI-001
CONDUCTIVITY INDICATION 15984-BP-10-300-PR-PID0004 SHEET 3
FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD CONDUCTIVITY FROM (10-300-FT-003) ULTRASONIC FLOW
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
METER TO RECEIPT MANIFOLD CONDUCTIVITY FROM SUMP PUMP TO RECEIPT MANIFOLD
CONDUCTIVIT Y
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-016
10-300-HSH-016
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
10-300-M-016
10-300-HSL-016
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-016
10-300-XSL-016
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-016
10-300-XAL-016
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-016
10-300-ZSH-016
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-016
10-300-ZAH-016
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-016
10-300-ZSL-016
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-016
10-300-ZAL-016
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-211
10-300-PT-211
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 BOTTLE RACK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-211
10-300-PI-211
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 BOTTLE RACK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-211
10-300-PAL-211
PRESSURE ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 BOTTLE RACK PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
Page 15 of 30
REMARKS
SYSTEM
LOCAL / REMOTE STATUS
SERVICE
10-300-XSL-033
INSTRUMENT TYPE
10-300-M-033
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 SUPPLY TO SRV
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-218
10-300-PI-218
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 SUPPLY TO SRV
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-218
10-300-PAL-218
PRESSURE ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 SUPPLY TO SRV
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-H-211
10-300-HZSH-211 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-211
10-300-HZAH-211 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-211
10-300-HZSL-211 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-211
10-300-HZAL-211 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-219
10-300-PT-219
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, UPSTREAM PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-219
10-300-PI-219
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, UPSTREAM PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-219
10-300-PAH-219
PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, UPSTREAM PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-223
10-300-PT-223
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-223
10-300-PI-223
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-223
10-300-PAH-223
PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-F-211
10-300-FSL-211
THERMAL DISPERSION FLOW SWITCH - PLC
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
FIELD
PLC
DI
NAMUR
IS
24 NR VDC
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-300-F-211
10-300-FAH-211
FLOW ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
HMI
PLC
SL-DO
NAMUR
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLOW
10-300-H-212
10-300-HZSH-212 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-212
10-300-HZAH-212 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-212
10-300-HZSL-212 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-212
10-300-HZAL-212 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-X-271
10-300-XS-271
EXCHANGE SIGNAL (FC PLC) - DO
15984-BP-10-300-PR-PID0004 SHEET 3
FC BATCH RESET
FC
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-272
10-300-XA-272
EXCHANGE SIGNAL (FC PLC) - DI
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW COMPUTER COMMON FAULT
FC
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-M-017
10-300-HSH-017
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-017
10-300-HSL-017
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM PANKI RECEIPT TERMINAL FLOW METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
10-300-M-017 10-300-M-017 10-300-M-017 10-300-M-017
10-300-XSL-017 10-300-XAL-017 10-300-ZSH-017 10-300-ZAH-017
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY
Page 16 of 30
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-300-PT-218
INSTRUMENT TYPE
10-300-P-218
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
10-300-P-024
10-300-PI-024
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
FACILITY PRESSURE
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO FUTURE ATF FACILITY PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
SELECTOR VALVE
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-300-AP-001 10-300-XSV-001A SAMPLE GRAB VALVE
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-300-AP-001 10-300-XSV-001B SAMPLE GRAB VALVE
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-300-AP-001 10-300-WT-001A LOAD CELL
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
AI
2 WIRE
IS
230 NR VAC
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-300-AP-001 10-300-WT-001B
LOAD CELL
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
AI
2 WIRE
IS
230 NR VAC
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-300-M-040
10-300-HSH-040
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-040
10-300-HSL-040
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM PANKI RECEIPT TERMINAL FLOW METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
10-300-AP-001 10-300-SEL-001
10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-018
10-300-XSL-040 10-300-XAL-040 10-300-ZSH-040 10-300-ZAH-040 10-300-ZSL-040 10-300-ZAL-040 10-300-HSH-018
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4 15984-BP-10-300-PR-PID0004 SHEET 4 15984-BP-10-300-PR-PID0004 SHEET 4 15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM OUTLET MANIFOLD TO HSD STORAGE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
TANK
10-300-M-018
10-300-HSL-018
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-018
10-300-XSL-018
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-018
10-300-XAL-018
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-018
10-300-ZSH-018
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-018
10-300-ZAH-018
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-018
10-300-ZSL-018
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-018
10-300-ZAL-018
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-018
10-300-PT-018
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-018
10-300-PI-018
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
Page 17 of 30
REMARKS
UNIT
15984-BP-10-300-PR-PID0004 SHEET 4
URV
PRESSURE TRANSMITTER
LRV
10-300-PT-024
FAIL ACTION
10-300-P-024
METERING ASSEMBLY TO FUTURE ATF FACILITY FLOW METER ASSEMBLY TO FUTURE ATF
CONTROLLER ACTION
15984-BP-10-300-PR-PID0004 SHEET 4
Redundancy
VALVE CLOSE INDICATION
External Power
10-300-ZAL-017
IS/NIS
10-300-M-017
FROM PANKI RECEIPT TERMINAL FLOW METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
SIGNAL TYPE
15984-BP-10-300-PR-PID0004 SHEET 4
IO TYPE
VALVE CLOSE STATUS
SYSTEM
10-300-ZSL-017
LOCATION
10-300-M-017
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-019
10-300-HSL-019
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-019
10-300-XSL-019
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-019
10-300-XAL-019
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-019
10-300-ZSH-019
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-019
10-300-ZAH-019
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-019
10-300-ZSL-019
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-019
10-300-ZAL-019
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-019
10-300-PT-019
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-019
10-300-PI-019
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-020
10-300-HSH-020
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-020
10-300-HSL-020
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-020
10-300-XSL-020
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-020
10-300-XAL-020
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-020
10-300-ZSH-020
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-020
10-300-ZAH-020
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-020
10-300-ZSL-020
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-020
10-300-ZAL-020
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-020
10-300-PT-020
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-020
10-300-PI-020
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-021
10-300-HSH-021
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-021
10-300-HSL-021
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-021
10-300-XSL-021
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-021
10-300-XAL-021
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-021
10-300-ZSH-021
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-021
10-300-ZAH-021
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-021
10-300-ZSL-021
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 18 of 30
REMARKS
LOCATION
10-300-HSH-019
INSTRUMENT TYPE
10-300-M-019
LOOP NAME
SERVICE
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-021
10-300-PT-021
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-021
10-300-PI-021
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-022
10-300-HSH-022
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-022
10-300-HSL-022
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-022
10-300-XSL-022
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-022
10-300-XAL-022
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-022
10-300-ZSH-022
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-022
10-300-ZAH-022
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-022
10-300-ZSL-022
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-022
10-300-ZAL-022
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-022
10-300-PT-022
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SKO EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-022
10-300-PI-022
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SKO EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-023
10-300-HSH-023
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-023
10-300-HSL-023
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-023
10-300-XSL-023
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-023
10-300-XAL-023
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-023
10-300-ZSH-023
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-023
10-300-ZAH-023
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-023
10-300-ZSL-023
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-023
10-300-ZAL-023
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-043
10-300-HSH-043
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-043
10-300-HSL-043
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-043
10-300-XSL-043
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-043
10-300-XAL-043
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-043
10-300-ZSH-043
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-043
10-300-ZAH-043
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 19 of 30
REMARKS
SYSTEM
VALVE CLOSE INDICATION
SERVICE
10-300-ZAL-021
INSTRUMENT TYPE
10-300-M-021
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-043
10-300-ZAL-043
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-042
10-300-HSH-042
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-042
10-300-HSL-042
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-042
10-300-XSL-042
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-042
10-300-XAL-042
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-042
10-300-ZSH-042
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-042
10-300-ZAH-042
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-042
10-300-ZSL-042
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-042
10-300-ZAL-042
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-023
10-300-PT-023
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SLOP EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-023
10-300-PI-023
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SLOP EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-053
10-300-DPT-053
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP TANK INLET STRAINER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-300-P-053
10-300-DPI-053
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-053
10-300-DPAH-053 DIFF. PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-039
10-300-HSH-039
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-039
10-300-HSL-039
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-039
10-300-XSL-039
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-039
10-300-XAL-039
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-039
10-300-ZSH-039
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-039
10-300-ZAH-039
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-039
10-300-ZSL-039
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-039
10-300-ZAL-039
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-L-001
10-300-LT-001
LEVEL TRANSMITTER - GWR 15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
LEVEL
10-300-L-001
10-300-LI-001
LEVEL INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-300-L-001
10-300-LAL-001
LEVEL ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-300-L-001
10-300-LAH-001
LEVEL ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
Page 20 of 30
HOLD HOLD
REMARKS
SYSTEM
VALVE CLOSE STATUS
SERVICE
10-300-ZSL-043
INSTRUMENT TYPE
10-300-M-043
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
2 WIRE
IS
No
NR
--
--
0
100
%
10-300-L-002
10-300-LI-002
LEVEL INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
10-300-L-002
10-300-LALL-002
LEVEL ALARM LOW LOW
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
10-300-L-002
10-300-LAL-002
LEVEL ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
10-300-L-002
10-300-LAH-002
LEVEL ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
10-300-P-013
10-300-PT-013
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10-300-P-013
10-300-PI-013
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
10-300-M-028
10-300-HSH-028
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
10-300-M-028
10-300-HSL-028
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
FROM (10-300-SP-001) SUMP PUMP TO PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
10-300-M-028 10-300-M-028 10-300-M-028 10-300-M-028 10-300-M-028 10-300-M-028
10-300-XSL-028 10-300-XAL-028 10-300-ZSH-028 10-300-ZAH-028 10-300-ZSL-028 10-300-ZAL-028
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6 15984-BP-10-300-PR-PID0004 SHEET 6 15984-BP-10-300-PR-PID0004 SHEET 6
LEVEL
--
--
--
--
LEVEL
--
--
--
NORMAL
ALARM
LEVEL
--
--
--
--
NORMAL
ALARM
LEVEL
--
--
--
--
--
NORMAL
ALARM
LEVEL
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
--
--
--
--
--
--
--
--
--
PRESSURE
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
HIGH
--
LOW
--
LOW LOW
--
HOLD HOLD HOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) HVAC SYSTEM FAULT
HVAC
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-231
10-300-XA-231
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DI 0005
10-300-X-232
10-300-XS-232
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DO 0005
HVAC RECIRCULATION COMMAND
HVAC
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-233
10-300-XS-233
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DO 0005
HVAC TRIP
HVAC
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-234
10-300-XS-234
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DO 0005
STANDBY EXHAUST FAN START COMMAND
HVAC
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-251
10-300-XA-251
EXCHANGE SIGNAL (LFAP PLC) - DI
15984-BP-10300-SR-DAL0005
CONFIRMED FIRE FROM LFAP TO PLC
LFAP
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-252
10-300-XA-252
EXCHANGE SIGNAL (LFAP PLC) - DI
15984-BP-10300-SR-DAL0005
CONFIRMED GAS FROM LFAP TO PLC
LFAP
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-253
10-300-XA-253
EXCHANGE SIGNAL (LFAP PLC) - DI
15984-BP-10300-SR-DAL0005
COMMOM FAULT FROM LFAP TO PLC
LFAP
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-HGD101
10-300-HGD-101
HYDROCARBON GAS DETECTOR
15984-BP-300-SR-DAL-0004 Scraper Receiver
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
FLAMMABLE GAS
10-300-HGD101
10-300-HGAH-101 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
10-300-HGD101
10-300-HGAHH-101HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
10-300-HGD102
10-300-HGD-102
15984-BP-300-SR-DAL-0004 Scraper Receiver
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
FLAMMABLE GAS
10-300-HGD102
10-300-HGAH-102 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
HYDROCARBON GAS DETECTOR
Page 21 of 30
HOLD HOLD
HOLD HOLD --
--
REMARKS
External Power
AI
PARAMETER
IS/NIS
PLC
STATE 1
SIGNAL TYPE
FIELD
STATE 0
IO TYPE
(10-300-ST-001) SUMP TANK LEVEL
HIGH HIGH
SYSTEM
LEVEL TRANSMITTER - GWR 15984-BP-10-300-PR-PID0004 SHEET 6
SERVICE
10-300-LT-002
INSTRUMENT TYPE
10-300-L-002
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
--
--
--
--
--
--
--
--
--
--
10-300-HGD103
10-300-HGD-103
15984-BP-300-SR-DAL-0004 Scraper Receiver
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD103
10-300-HGAH-103 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD103
10-300-HGAHH-103HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD104
10-300-HGD-104
15984-BP-300-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD104
10-300-HGAH-104 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD104
10-300-HGAHH-104HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD105
10-300-HGD-105
15984-BP-300-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD105
10-300-HGAH-105 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD105
10-300-HGAHH-105HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD106
10-300-HGD-106
15984-BP-300-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD106
10-300-HGAH-106 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD106
10-300-HGAHH-106HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD107
10-300-HGD-107
15984-BP-300-SR-DAL-0004 METERING SKID
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD107
10-300-HGAH-107 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD107
10-300-HGAHH-107HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD108
10-300-HGD-108
15984-BP-300-SR-DAL-0004 METERING SKID
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD108
10-300-HGAH-108 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD108
10-300-HGAHH-108HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD109
10-300-HGD-109
15984-BP-300-SR-DAL-0004 METERING SKID
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD109
10-300-HGAH-109 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD109
10-300-HGAHH-109HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
10-300-HGD110
10-300-HGD-110
15984-BP-300-SR-DAL-0004 Near Sump Tank
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
10-300-HGD110
10-300-HGAH-110 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Sump Tank HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
10-300-HGD110
10-300-HGAHH-110HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Sump Tank HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
10-300-HGD111
10-300-HGD-111
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
10-300-HGD111
10-300-HGAH-111 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 OWS Pit HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
15984-BP-300-SR-DAL-0004 Near OWS Pit
Page 22 of 30
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
--
--
--
FLAMMABLE GAS
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
100
% LEL
--
--
--
--
FLAMMABLE GAS
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD --
--
REMARKS
External Power
--
PARAMETER
IS/NIS
SERIAL
STATE 1
SIGNAL TYPE
SL-DO
STATE 0
IO TYPE
PLC
HIGH HIGH
SYSTEM
FIELD
SERVICE
10-300-HGAHH-102HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH HIGH
INSTRUMENT TYPE
10-300-HGD102
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
PAGA
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-242
10-300-XS-242
EXCHANGE SIGNAL (PAGA - 15984-BP-300-SR-DAL-0004 CONFIRMED GAS FROM PLC TO PAGA PLC) - DO
PAGA
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-243
10-300-XS-243
EXCHANGE SIGNAL (ACCESS 15984-BP-300-SR-DAL-0004 RELEASE ACCESS CONTROL FROM PLC TO CNTRL - PLC) - DO ACS
ACS
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
FIELD
PLC
DO
24 VDC
NIS
No
R
--
--
--
--
--
--
--
--
--
NO ACTION
ALARM
STATUS
10-300-SR-001 10-300-SRN-001
SIREN
15984-BP-300-SR-DAL-0004 EMERGENY SIREN
Page 23 of 30
REMARKS
SYSTEM
EXCHANGE SIGNAL (PAGA - 15984-BP-300-SR-DAL-0004 CONFIRMED FIRE FROM PLC TO PAGA PLC) - DO
SERVICE
10-300-XS-241
INSTRUMENT TYPE
10-300-X-241
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP128
10-300-MCP-128
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
RECORD ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD127
10-300-MSD-127
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
OFFICERS WORK AREA - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD129
10-300-MSD-129
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
OFFICERS WORK AREA - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD128
10-300-MSD-128
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
OFF. WORK AREA - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD130
10-300-MSD-130
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
OFF. WORK AREA - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD131
10-300-MSD-131
MULTISENSOR DETECTOR
STATION INCHARGE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD132
10-300-MSD-132
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
STATION INCHRG RM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD133
10-300-MSD-133
MULTISENSOR DETECTOR
ENTRANCE LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD134
10-300-MSD-134
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
ENTRANCE LOBBY - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD135
10-300-MSD-135
MULTISENSOR DETECTOR
ENTRANCE LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD136
10-300-MSD-136
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
ENTRANCE LOBBY - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-LHSD101
10-300-LHSD-101 LINEAR HEAT SENSING CABLE
15984-BP-10300-SR-DAL0005
RACK ROOM - CABLE TRAY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP121
10-300-MCP-121
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
ENTRANCE LOBBY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD137
10-300-MSD-137
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
MEETING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD138
10-300-MSD-138
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
MEETING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD139
10-300-MSD-139
MULTISENSOR DETECTOR
MEETING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD140
10-300-MSD-140
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
MEETING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD141
10-300-MSD-141
MULTISENSOR DETECTOR
DINING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD142
10-300-MSD-142
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
DINING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD143
10-300-MSD-143
MULTISENSOR DETECTOR
DINING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD144
10-300-MSD-144
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
DINING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-HD-103 10-300-HD-103
HEAT DETECTOR - FIXED TEMPERATURE
15984-BP-10300-SR-DAL0005
PANTRY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD145
10-300-MSD-145
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
LADIES TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD146
10-300-MSD-146
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
LADIES TOILET - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD149
10-300-MSD-149
MULTISENSOR DETECTOR
GENTS TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
LFAP
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
Page 24 of 30
REMARKS
IS/NIS
RECORD ROOM - TRUE CEILING
SIGNAL TYPE
15984-BP-10300-SR-DAL0005
IO TYPE
SYSTEM
MULTISENSOR DETECTOR
SERVICE
10-300-MSD-126
INSTRUMENT TYPE
10-300-MSD126
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD183
10-300-MSD-183
MULTISENSOR DETECTOR
GENTS CHAGE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD184
10-300-MSD-184
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
GENTS CHAGE RM - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD185
10-300-MSD-185
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
GENTS WORKER TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD186
10-300-MSD-186
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
GENTS WKR TOILET - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD151
10-300-MSD-151
MULTISENSOR DETECTOR
LADIES CHANGE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD152
10-300-MSD-152
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
LADIES CHANGE RM - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD187
10-300-MSD-187
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
LADIES WORKER TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD188
10-300-MSD-188
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
LADIES WKR TOILET - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD147
10-300-MSD-147
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD148
10-300-MSD-148
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD189
10-300-MSD-189
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD190
10-300-MSD-190
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD153
10-300-MSD-153
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD154
10-300-MSD-154
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD155
10-300-MSD-155
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD156
10-300-MSD-156
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD157
10-300-MSD-157
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD158
10-300-MSD-158
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD159
10-300-MSD-159
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD160
10-300-MSD-160
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD161
10-300-MSD-161
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD162
10-300-MSD-162
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD163
10-300-MSD-163
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD164
10-300-MSD-164
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP127
10-300-MCP-127
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONTROL ROOM LOBBY - NEAR SOUTH DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP122
10-300-MCP-122
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONTROL RM LOBBY - NR NORTH WEST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
Page 25 of 30
REMARKS
IS/NIS
BUILDING
SIGNAL TYPE
GENTS TOILET - ABOVE FALSE CEILING
IO TYPE
SYSTEM
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
SERVICE
10-300-MSD-150
INSTRUMENT TYPE
10-300-MSD150
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-HD-102 10-300-HD-102
HEAT DETECTOR - RATE OF RISE
15984-BP-10300-SR-DAL0005
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-H2-101 10-300-H2-101
HYDROGEN DETECTOR
15984-BP-10300-SR-DAL0005
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
10-300-H2-102 10-300-H2-102
HYDROGEN DETECTOR
15984-BP-10300-SR-DAL0005
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
10-300-MCP126
10-300-MCP-126
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
BATTERY ROOM
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD165
10-300-MSD-165
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
UPS ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD166
10-300-MSD-166
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
UPS ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD167
10-300-MSD-167
MULTISENSOR DETECTOR
UPS ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD168
10-300-MSD-168
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
UPS ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-LHSD102
10-300-LHSD-102 LINEAR HEAT SENSING CABLE
15984-BP-10300-SR-DAL0005
SERVER ROOM - CABLE TRAY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP125
10-300-MCP-125
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
UPS ROOM - EAST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD169
10-300-MSD-169
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD170
10-300-MSD-170
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD171
10-300-MSD-171
MULTISENSOR DETECTOR
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD172
10-300-MSD-172
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD173
10-300-MSD-173
MULTISENSOR DETECTOR
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD174
10-300-MSD-174
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD175
10-300-MSD-175
MULTISENSOR DETECTOR
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD176
10-300-MSD-176
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD177
10-300-MSD-177
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD178
10-300-MSD-178
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD179
10-300-MSD-179
MULTISENSOR DETECTOR
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD180
10-300-MSD-180
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP123
10-300-MCP-123
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONSOLE ROOM - NEAR NORTH DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP124
10-300-MCP-124
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONSOLE ROOM - WEST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-LHSD103
10-300-LHSD-103 LINEAR HEAT SENSING CABLE
15984-BP-10300-SR-DAL0005
CONSOLE ROOM - CABLE TRAY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD181
10-300-MSD-181
15984-BP-10300-SR-DAL0005
HVAC ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
IO TYPE
Page 26 of 30
REMARKS
IS/NIS
BATTERY ROOM - TRUE CEILING
SIGNAL TYPE
SYSTEM
15984-BP-10300-SR-DAL0005
SERVICE
HEAT DETECTOR - RATE OF RISE
INSTRUMENT TYPE
10-300-HD-101 10-300-HD-101
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
ADDRESSA ADDRESSA BLE BLE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
ADDRESSA ADDRESSA BLE BLE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-GD-118 10-300-GD-118
GAS DETECTOR (IR POINT TYPE)
15984-BP-10300-SR-DAL0005
HVAC AIR INTAKE DUCT
BUILDING
LFAP
AI
10-300-GD-119 10-300-GD-119
GAS DETECTOR (IR POINT TYPE)
15984-BP-10300-SR-DAL0005
HVAC AIR INTAKE DUCT
BUILDING
LFAP
AI
10-300-SD-191 10-300-SD-191
SMOKE DETECTOR (IR POINT 15984-BP-10300-SR-DALTYPE) WITH RESPONSE 0005 INDICATOR SMOKE DETECTOR (IR POINT 15984-BP-10300-SR-DALTYPE) WITH RESPONSE 0005 INDICATOR EXCHANGE SIGNAL (LFAP - 15984-BP-10300-SR-DAL-
HVAC AIR INTAKE DUCT
BUILDING
LFAP
HVAC AIR INTAKE DUCT
BUILDING
LFAP
CONFIRMED FIRE FROM LFAP TO PLC
PLC
LFAP
DO
10-300-SD-192 10-300-SD-192 10-300-X-251
10-300-XS-251
PLC) - DO
0005
IO TYPE
LFAP
SERVICE
BUILDING
INSTRUMENT TYPE
HVAC ROOM - TRUE CEILING
LOOP NAME
15984-BP-10300-SR-DAL0005
10-300-MSD-182
ADDRESSA ADDRESSA BLE BLE
10-300-X-252
10-300-XS-252
EXCHANGE SIGNAL (LFAP PLC) - DO
15984-BP-10300-SR-DAL0005
CONFIRMED GAS FROM LFAP TO PLC
PLC
LFAP
DO
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-253
10-300-XS-253
EXCHANGE SIGNAL (LFAP PLC) - DO
15984-BP-10300-SR-DAL0005
COMMOM FAULT FROM LFAP TO PLC
PLC
LFAP
DO
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-MSD101
10-300-MSD-101
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD102
10-300-MSD-102
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD103
10-300-MSD-103
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD104
10-300-MSD-104
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD105
10-300-MSD-105
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD106
10-300-MSD-106
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP111
10-300-MCP-111
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0007
WAREHOUSE
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP112
10-300-MCP-112
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0007
WAREHOUSE
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD109
10-300-MSD-109
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0008
SECURITY ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD110
10-300-MSD-110
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0008
SECURITY ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP114
10-300-MCP-114
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0008
SECURITY ROOM
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD111
10-300-MSD-111
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD113
10-300-MSD-113
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD115
10-300-MSD-115
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD117
10-300-MSD-117
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD119
10-300-MSD-119
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD121
10-300-MSD-121
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP116
10-300-MCP-116
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0009
OUTSIDE ELECTRICAL ROOM - WEST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP117
10-300-MCP-117
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0009
OUTSIDE ELECTRICAL ROOM - NORTH DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
Page 27 of 30
REMARKS
IS/NIS
--
MULTISENSOR DETECTOR
10-300-MSD182
SIGNAL TYPE
--
SYSTEM
NIS
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP102
10-300-MCP-102
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Near Gate
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP103
10-300-MCP-103
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Near Gate
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP104
10-300-MCP-104
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Out Side Security Room
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP105
10-300-MCP-105
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Out Side Control Room
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP106
10-300-MCP-106
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Near Road
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
Page 28 of 30
REMARKS
IS/NIS
FIELD
SIGNAL TYPE
15984-BP-300-SR-DAL-0004 Near Gate
IO TYPE
SYSTEM
MANUAL ALARM CALL POINT
SERVICE
10-300-MCP-101
INSTRUMENT TYPE
10-300-MCP101
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-043
10-000-PI-043
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-044
10-000-PT-044
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-044
10-000-PI-044
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
NPW-LDS SYSTEM
Page 29 of 30
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-000-PT-043
INSTRUMENT TYPE
10-000-P-043
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
--
--
--
--
--
--
DENSITY
--
--
Hold
Hold
Nm
--
--
--
--
--
--
FLOW
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
4 WIRE
IS
24 NR VDC
--
--
Hold
Hold
Nm
--
--
--
--
--
--
FLOW
SL-AI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
FC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
FIELD
FC
PULSE
DUAL PULSE
IS
No
0
--
--
--
--
--
--
--
--
--
--
--
DENSITY
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
FC
PULSE
DUAL PULSE
IS
No
10-300-F-001
10-300-FT-001
TURBINE FLOW METER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 FLOW
FIELD
FC
AI
4 WIRE
IS
24 NR VDC
10-300-F-001
10-300-FI-001
FLOW INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 FLOW
HMI
FC
SL-AI
SERIAL
--
--
10-300-T-003
10-300-TT-003
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 TEMPERATURE
FIELD
FC
AI
2 WIRE
IS
10-300-P-011
10-300-PT-011
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 PRESSURE
FIELD
FC
AI
2 WIRE
10-300-F-002
10-300-FT-002
TURBINE FLOW METER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -2 FLOW
FIELD
FC
AI
10-300-F-002
10-300-FI-002
FLOW INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -2 FLOW
HMI
FC
10-300-T-005
10-300-TT-005
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-300-FT-002) ULTRASONIC FLOW METER OUTLET STREAM -2 TEMPERATURE
FIELD
10-300-P-015
10-300-PT-015
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-300-FT-002) ULTRASONIC FLOW METER OUTLET STREAM -2 PRESSURE
10-300-D-002
10-300-DY-002
DENSITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
SERVICE
DENSITY TRANSMITTER
INSTRUMENT TYPE
10-300-DY-001
LOOP NAME 10-300-D-001
FLOW COMPUTER
Page 30 of 30
REMARKS
Redundancy
--
External Power
--
IS/NIS
--
SIGNAL TYPE
--
IO TYPE
--
SYSTEM
0
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
f
f
PIPING MATERIAL SPECIFICATION
EPCM SERVICES FOR BINA-PANKI PIPELINE PROJECT
PIPING MATERIAL SPECIFICATION
Project No: 403102-15984 Document No: 15984-BP-10-PE-SPC-0001 27 Dec 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-PE-SPC-0001 REV 1
Page 1 of 63
PIPING MATERIAL SPECIFICATION
SYNOPSIS This document presents Piping Material Specification for the Bina-Panki (Kanpur) Multi-Product Pipeline Project. The Piping Material Specification is used to detail the design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
C
Issued for IDC
ORIG
MAYM
CUSTOMER APPROVAL
DATE
07 Aug 2019 MAYM
KAVK / NAIU
Re-Issued for Use
27 Dec 2019 BHOP
15984-BP-10-PE-SPC-0001 REV 1
DATE
KAVK / NAIU
Issued for Use BHOP
1
WORLEYPARSONS APPROVAL
26 Jul 2019 BHOP
0
REVIEW
ERUN
KAVK / NAIU
Page 2 of 63
PIPING MATERIAL SPECIFICATION
CONTENTS 1
Int rodu ct ion .................................................................................................................. 5
1. 3
S cop e ............................................................................................................................... 5
1. 4
Def in it io ns a nd Ab b r ev i atio ns .............................................................................. 5
1. 5
Ref e re nc e Do cu me nt s .............................................................................................. 7
1. 5. 1
Cod e f or Pr e ss u re Pi ping a nd P ip el in e ............................................................ 7
1. 5. 2
Cod e and St and ar ds .................................................................................................. 7
1. 5. 3
Am e r i ca n So ci et y of M echan ic a l En gin e er s ................................................... 7
1. 5. 4
Am e r i ca n So ci et y f or T est ing a nd M at er ia l s .................................................. 9
1. 5. 5
Br it i sh St a nd ar ds I ns t it ut e .................................................................................. 11
1. 5. 6
Am e r i ca n P et r ol eu m Ins t itut e ............................................................................. 11
1. 5. 7
M anuf act ur e r’ s St a nd ar diz ati on S oc ie t y ........................................................ 12
1. 5. 8
Int er nat ion al O rg aniz at i on o f st and ar diz ati on ............................................ 12
1. 5. 9
P roj e ct S pe cif i cat ion .............................................................................................. 13
2
G E N ER AL R EQ U IR EM ENT S .................................................................................. 13
3
T ECH NI C AL R E Q U IR EM ENT S .............................................................................. 13
3. 1
G en e ra l ......................................................................................................................... 13
4
PI P ING ........................................................................................................................... 14
4. 1
G en e ra l ......................................................................................................................... 14
4. 2
Ca rbo n St e el P ip e .................................................................................................... 15
4. 3
Au st e ni t ic St ain le s s St ee l P ip e ........................................................................ 15
4. 4
Pi pe F it t in gs ............................................................................................................... 16
4. 5
Fla ng es a nd Fl ang ed Joi nts ................................................................................ 16
4. 6
V alv e s ............................................................................................................................ 19
4. 6. 1
G en e ra l ......................................................................................................................... 19
4. 6. 2
Ba ll Va lv e s .................................................................................................................. 20
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION 4. 6. 3
G lob e V alv es .............................................................................................................. 21
4. 6. 4
Che c k V alv es .............................................................................................................. 21
4. 6. 5
G at e V alv es ................................................................................................................. 21
4. 6. 6
Pl ug V alv e s ................................................................................................................. 22
4. 6. 7
Doub le B lo c k and B le ed V a lv e s ......................................................................... 22
4. 6. 8
Doub le I so la t io n and Bl ee d V alv es ................................................................... 22
4. 6. 9
But t erf l y V alv es ........................................................................................................ 22
4. 6. 1 0
Ins pe ct ion an d T e st i ng .......................................................................................... 23
5
CE RT IFI C AT IO N S ...................................................................................................... 26
5. 1
T yp e A C e rt if i c at e .................................................................................................... 27
5. 2
T yp e B C ert if i c at e .................................................................................................... 27
5. 3
T yp e C C ert if i c at e .................................................................................................... 27
5. 4
Ce rt if i ca t io n G u id el i ne s ........................................................................................ 27
6
PR E P AR AT IO N FO R SH I PM ENT .......................................................................... 28
7
CL AS S D E SI G N AT I O N CO D E ................................................................................ 29
8
PI P ING CL AS S AN D S ER V IC E SUM M ARY ....................................................... 30
9
PI P E C L AS S E S ........................................................................................................... 31
10
DR AI N AN D V ENT CO NN ECT IO N S FO R PI P I NG 1 1/ 2” AN D B ELO W .... 62
11
DR AI N AN D V ENT CO NN ECT IO N S FO R PI P I NG 2” AN D AB O V E ........... 63
APPENDIX A – BRANCH CONNECTIONS
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION 1
INTRODUCTION
1.1
General This document presents the Piping Material Specification (PMS) for the EPCM phase of the Bina Panki (Kanpur) Pipeline (BPPL). The purpose of this Piping material Specification is to clearly define the materials for piping components to be used as part of the engineering design and procurement.
1.2
Project Description The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
1.3
Scope
This engineering specification specifies the minimum requirements for the design, manufacture and supply of pipes, fittings, flanges, valves, gaskets, bolts and nuts, etc. for handling non-sour hydrocarbons and utilities. It describes the specific requirement for the selection of piping materials to be used for Bina Panki Pipeline Project.
1.4
Definitions and Abbreviations AARH
Average Arithmetic Roughness Height
ASNT
The American Society for Non-destructive Testing
BB
Bolted Bonnet
BPCL (COMPANY)
Bharat Petroleum Corporation Limited
BW
Butt Weld
C
Carbon
CA
Corrosion Allowance
CE
Carbon Equivalent
CNAF
Compressed Non Asbestos Fibre
Cr
Chromium
CS
Carbon Steel
Cu
Copper
ENP
Electroless Nickel Plating
EFW
Electric Fusion Welding
FF
Flat Face
HAZ
Heat Affected Zone
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION Hv
Vickers Hardness
HRC
Rockwell Hardness C
HW
Handwheel
LO
Lever Operated
LR
Long Radius
Mo
Molybdenum
Mn
Manganese
NDE
Non-destructive Examination
Ni
Nickel
NPS
Nominal Pipe Size
OS&Y
Outside Screw and Yoke
P&IDs
Piping and Instrumentation Diagrams
PEEK
Polyether Ether Ketone
PMSS
Primary Metal and Secondard Soft Seat
PN
Nominal Pressure (in kg/cm2g)
PREN
Pitting Resistance Equivalent Number
PTFE
Polytetrafluoroethylene (fluoroplastic)
RPTFE
Reinforced PTFE
RF
Raised Face
RTJ
Ring Type Joint
SAW
Submerged Arc Welding
Sch
Pipe Schedule (wall thickness)
STD
Standard Schedule (pipe schedule)
SS
Stainless Steel
V
Vanadium
WT
Wall Thickness
WP
WorleyParsons
XS
Extra Strong (pipe schedule)
XXS
Double Extra Strong (pipe schedule)
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION 1.5
Reference Documents
1.5.1
Code for Pressur e Pipi ng and Pi peline
Piping shall comply with the latest editions of ASME B31.3, B31.4 and other codes and standards as referred herein. 1.5.2
Code and Standar ds
The requirements of the latest editions of the following Codes and Standards shall be complied with unless specifically noted otherwise within this Specification. 1.5.3
American Society of Mechanical Engineers
ASME B31.3
Process Piping
ASME B31.4
Pipeline Transportation Systems for Liquids and Slurries Materials: Part A- Ferrous Material
ASME SEC II
Part B- Non Ferrous Material Part C- Specification for Welding Rods Part D- Material Properties
ASME SEC V ASME SEC VIII
Non-destructive Examination ASME Boiler and Pressure Vessel Code, all applicable sections
ASME SEC IX
Welding and brazing qualifications
ASME B1.1
Unified inch screw threads
ASME B1.20.1 Pipe threads, general purpose (inch) ASME B16.5
Pipe flanges and flanged fittings
ASME B16.9
Factory-made wrought steel butt welding fittings
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION ASME B16.10
Face-to-face and End-to-end dimensions of valves
ASME B16.11
Forged fittings, socket-welding and threaded
ASME B16.14
Ferrous pipe plugs, bushings, and locknuts with pipe threads
ASME B16.20
Metallic gaskets for pipe flanges – ring joint, spiral wound and jacketed
ASME B16.21
Nonmetallic flat gaskets for pipe flanges
ASME B16.25
Butt welding ends
ASME B16.28
Wrought steel butt welding short radius elbows and returns
ASME B16.34
Valves – flanged, threaded and butt welding end
ASME B16.36
Orifice flanges
ASME B16.48
Steel Line Blanks
ASME B18.2.1 Square and hexagonal bolts and screws ASME B18.2.2 Square and hexagonal nuts ASME B36.10
Welded and seamless wrought steel pipe
ASME B36.19
Stainless steel pipe
ASME B46.1
Surface texture
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION 1.5.4
American Society for Testing and Materials
ASTM A53
Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A105
Carbon Steel Forgings for Piping Applications
ASTM A106
Seamless Carbon Steel Pipe for High Temperature Service
ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings and Valves and Parts for High Temperature Service
ASTM A193
Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service.
ASTM A194
Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service
ASTM A216
Steel Castings, Carbon, Suitable for Fusion Welding, for High Temperature Service
ASTM A234
Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures.
ASTM A240
Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip for Pressure Vessels
ASTM A262
Detecting Susceptibility to intergranular Attack in Austenitic Stainless Steels
ASTM A269
Seamless and Welded Austenitic Stainless Steel Tubing for General Service
ASTM A312
Seamless and Welded Austenitic Stainless Steel Pipes
ASTM A351
Casting, Austenitic for Pressure-Containing Parts
ASTM A358
Electric Fusion – Welded Austenitic Chromium – Nickel Stainless Steel Pipe for High-Temperature Service
ASTM A370
Test Methods and Definitions for Mechanical Testing of Steel Products
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION ASTM A403
Wrought Austenitic Stainless Steel Piping Fittings
ASTM A435
Straight-Beam Ultrasonic Examination of Steel Plates
ASTM A450
General Requirements for Carbon, Ferritic Alloy, and Austenitic Alloy Steel Tubes
ASTM A515
Standard Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate and Higher Temperature
ASTM A516
Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service
ASTM A519
Seamless Carbon and Alloy Steel Mechanical Tubing
ASTM A672
Electric-Fusion- Welded Steel Pipe for High Pressure Service at Moderate Temperatures
ASTM A694
Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves and Parts for High Pressure Transmission Service
ASTM A700
Packaging, Marking, and Loading Methods for Steel Products for Domestic Shipment
ASTM A790
Seamless and Welded Ferritic / Austenitic Stainless Steel Pipe
ASTM A815
Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel Piping Fittings
ASTM A860
Wrought High-Strength Low Alloy Steel Butt Welding Fittings
ASTM E165
Test Method for Liquid Penetrant Examination
ASTM E709
Standard Guide for Magnetic Particle Testing
ASTM G48
Test Method for Pitting and Crevice Corrosion Resistance of Stainless Steel and Related Alloys by the Use of Ferric Chloride Solution
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION 1.5.5
1.5.6
British Standards I nstitute BS EN 10204
Metallic products - Types of inspection documents
ISO 15848-1
Industrial valves — Measurement, test and qualification procedures for fugitive emissions Part 1 Classification system and qualification procedures for type testing of valves
ISO 15848-2
Industrial valves — Measurement, test and qualification procedures for fugitive emissions Part 2 Production acceptance test of valves
American Petrol eum I nstitute
API SPEC 5L
Specification for Line Pipe
API SPEC 6FA
Fire Test for Valves
API SPEC 6FB
Specification for Fire Test for End Connections
API 594
Check valves: wafer and wafer-lug, and double flanged type
API 598
Valve Inspection and Testing
API 599
Metal Plug Valves – Flanged, Threaded and Welding ends
API 600
Steel Gate Valves – Flanged and Butt-welding ends, Bolted and Pressure seal bonnets
API 602
Compact Steel Gate, Globe and Check Valves for Sizes NPS 4 and Smaller for the Petroleum and Natural Gas Industries
API 607
Fire test for Soft-Seated quarter-turn valves
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION API 608
Metal Ball Valves – Flanged, Threaded and Butt-Welding Ends
API 609
Lug and wafer type butterfly valves
API 623
Steel Globe Valves—Flanged and Buttwelding Ends, Bolted Bonnets
API 6D 1.5.7
1.5.8
Specification for Pipeline and Piping Valves
Manufactur er’s Standardizati on Society
MSS SP-6
Standard finishes for contact faces of pipe flanges and connecting end flanges of valves and fittings
MSS SP-25
Standard marking system for valves, fittings, flanges and unions
MSS SP-44
Steel pipeline flanges
MSS SP 45
Bypass and Drain Connections
MSS SP 53
Quality Standard for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components
MSS SP 55
Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components - Visual Method for Evaluation of Surface Irregularities
MSS SP 75
High Test Wrought Butt Welding Fittings
MSS-SP-95
Swage Nipples and Bull Plugs
MSS SP-97
Integrally reinforced forged branch outlet fittings – socket welding, threaded and butt welding ends
Internati onal Organization of standardiz ati on ISO 6506
Metallic Materials - Brinell Hardness Test
ISO 6507
Metallic materials - Vickers hardness test
ISO 6508
Metallic materials - Rockwell hardness test
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION 1.5.9
Project Specification
The following Project Specifications shall be used in conjunction with this specification where applicable:
2
*
15984-BP-10-PI-BOD-0001
Piping Design Basis
*
15984-BP-10-PE-SPC-0002
Specifications for Pipe and Fittings
*
15984-BP-10-PE-SPC-0003
Specifications for Flanges
*
15984-BP-10-PE-SPC-0004
Specifications for Valves
*
15984-BP-10-PE-SPC-0005
Specification for External Painting and Protective Coating
*
15984-BP-10-PE-SPC-0006
Specification for Welding
*
15984-BP-10-PE-SPC-0007
Specification for Fabrication and Erection and Pressure testing of Piping
GENERAL REQUIREMENTS • • • • • • • •
All piping materials selected under this specification shall be in compliance with the project specification. Material selections shall comply with the maximum pressure and temperature limitation as specified in the service summary. Substitution of equivalent materials is subject to approval of the WP/BPCL. All requests for substitution shall be accompanied with sufficient data, drawings and descriptive details to permit evaluation by the WP/BPCL. Cast iron, ductile or malleable iron, aluminium, plastic or copper-bearing alloys shall not be used in hydrocarbon service. Piping design pressure is based on flange maximum-allowable working pressure, unless otherwise noted in Job Specification. When required, impact testing shall comply with applicable standards and material specifications. All gaskets shall be asbestos free. Aluminium jumper shall be provided across the flanged joint and length of the bolt shall be taken such that at least two threads remain exposed after the nut for fixing the continuity jumper.
3
TECHNICAL REQUIREMEN TS
3.1
General
The piping component wall thickness specified in this document are calculated in accordance with ASME B31.3 for piping classes A1Y, D1Y and for piping classes A1X, B1X, A1U, D1X, E1X for sizes ½” to 3”. For piping class A1X sizes 4” to 30” and for piping classes B1X, A1U, D1X, E1X sizes 4” to 24” piping component wall thicknesses are calculated as per ASME B31.4. All piping component wall thicknesses specified in this document are based on continuous long-term internal design pressure, design temperature, specified corrosion/erosion allowance, the manufacturing minus/under
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION tolerance and the threading allowance as applicable. All piping subject to any additional loading such as short term upset conditions, occasional loads, external pressure, thermal loading, live loads, marine motions etc. shall be individually assessed to ensure full compliance with applicable code for that size or Piping class. Pipe dimensions shall be in accordance with ASME B36.10M for carbon steel and for stainless steel with wall thicknesses in excess of Sch 80S. For stainless steel with wall thicknesses up to and including Sch 80S, dimensions shall be in accordance with ASME B36.19M. All materials shall be new, clean and free from rust, pits and obvious defects. Pipe, valves and fittings in sizes 1 1/4", 2 1/2", 3 1/2", 5" and 22” shall not be used. Where equipment is normally provided by a supplier with connections in any of the above sizes, connections will be made with suitable swages or reducers to pipe of approved size. Materials shall conform to impact test requirements specified in ASME B31.3, for the combination of minimum design metal temperature (MDMT) and reference thicknesses specified if required. For Piping under scope of ASME B31.4 as a minimum the fracture control program shall require Charpy impact energy tested at or below the minimum design temperature as noted in Para. 423.2.3 of ASME B31.4. Deviations from the Piping Material Specification may occur due to non-availability or design conditions. These deviations are permissible if they are of an equal or higher standard than the individual Piping Standard requirements, and written approval is given by WP/BPCL. Piping components not specified on the individual Piping Spec, shall be treated as specialty piping (SP) items and shall have a specific data sheet for each of the design type, rating and size/dimensions. All piping materials except for bolts/nuts and gaskets shall be supplied with material certificates conforming to European Standard EN 10204, Type 3.1, or WP approved Inspection Certificate. Bolts/nuts and gaskets shall be supplied with material certificates conforming to European Standard EN 10204, Type 2.2 and 2.1 respectively, or WP approved Inspection Certificate. Galvanized piping requiring welding or threading shall be galvanized after fabrication. Electro-less nickel plating may be substituted for galvanizing on certain fittings with WP approval. Galvanized piping shall comply with the requirements of ASTM A53. Screwed full coupling shall be restricted for category ''D'' fluid only (upto DN40 1 ½”).Galvanized pipe shall not be bent or welded. Piping requiring bending, welding or threading shall be galvanized after fabrication.
4
PIPING
4.1
General
All pipe shall be specified with the nominal size and schedule number as per ASME B36.10M unless specified otherwise on the individual Piping Specs. For non-schedule pipe wall thickness when specified is the minimum wall thickness permitted within allowable manufacturing tolerance. The pipe wall thickness may be supplied thicker than specified only after written approval has been given by WP/BPCL. Corrosion allowance is as per the relevant Piping Specs.
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION Pipes shall be supplied with bevelled end. Bevelling shall be in accordance with ASME B16.25. Where plain end pipes are specified, as for small bore pipes for socket welded piping, the pipes shall be supplied with square cut ends. Pipe shall preferably be supplied in double random lengths. Each length of pipe shall be subject to a hydrostatic test in accordance with the relevant code. Single random lengths will be accepted where specified in the Job Specification or for small diameter pipes or where double random lengths are unavailable. Each length of pipe shall be marked legibly by “low stress die-stamping” or by “engraving” or by “stencilling”. Stencil marking shall utilize water insoluble ink; the ink shall not contain any harmful metal or metal salts such as zinc, lead or copper which cause corrosive attack on heating. Stainless steel piping shall be supplied marked permanently over the entire length. The marking details shall be as per material specifications and shall include nominal pipe size (NPS), heat number and the manufacturer’s unique symbol. Bevelled end pipes shall be supplied with ends protected to avoid transport damages. Pipes shall be shipped with end protectors to protect bevelled ends. Also, pipes shall be supplied, preserved and protected as per the requirements of ASTM A700. Field weld preps on all pipe shall be left unpainted but shall be protected with a non-petroleum based rustpreventative compound suitable for welding.
4.2
Carbon Steel Pipe
Carbon steel pipe shall have a maximum carbon content of 0.23% by ladle analysis or 0.25% by product analysis. Maximum carbon equivalent (CE) shall be 0.43% by ladle analysis or 0.45% by product analysis according to the formula:
CE = C + (
Mn (Cr + Mo + V ) ( Ni + Cu ) )+ + 6 5 15
Where Cr, Mo, V and Cu are not shown on the material certificates, the carbon equivalent shall be 0.38% by ladle analysis or 0.40% by check analysis, as calculated in accordance with the formula:
CE = C + (
Mn ) 6
Length will be as specified on the Job Specifications.
4.3
Austenitic Stainless Steel Pipe
Pipe materials shall be in accordance with ASTM A312 TP316 or ASTM A358 TP316, if specified. All pipes shall be supplied in the de-scaled, pickled, passivated and solution heat treated condition. Repair by welding is not permitted. Material shall be capable of successfully passing an inter-granular corrosion test. For pipes made by automatic welding process, the entire length of the weld shall be examined 100% by an eddy current test in accordance with
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION ASTM A450 or by radiography in accordance with the requirements of ASME Section VIII, Div 1 Para UW-51. A weld joint factor of 1.00 shall be guaranteed.
4.4
Pipe Fittings
Carbon steel fittings shall meet the requirements of ASTM A234, A860, A694 and A105N, as applicable. Carbon steel forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45% by product analysis. Fittings manufactured from pipe shall comply with requirements specified for pipe. Where austenitic stainless steel fittings are specified, they shall conform to ASTM A182 or A403 and the same material requirements specified for austenitic stainless steel pipe. Dimensions of metallic butt weld fittings shall be in accordance with ASME B16.9, with socket weld and threaded fittings to ASME B16.11. All 90° butt weld elbows shall be long radius (1.5D) unless space limitations dictate otherwise and WP/BPCL approval is given. For fittings made of carbon steel, the beveled surface of the welding end shall be subjected to wet magnetic particle examination in accordance with practice E709. Personnel performing the examination shall be qualified in accordance with ASNT-TC-1A. For fittings made of wrought austenitic stainless steel, preferably, all the surfaces shall be liquid penetrate tested in accordance with Practice E165. Personnel performing the examination shall be qualified in accordance with ASNT-TC-1A. Repair by welding of wrought fittings shall not be allowed, without WP/BPCL approval. Welding components used for joining unequal wall thickness and/or yield strength materials shall be bevelled in accordance with ASME B16.25 Fig. 2A or 3A, the properties of the welding material shall correspond to the higher strength material. Threaded and socket-weld fittings: Threaded and socket-welded fittings shall comply with ASME B16.11. Bushings, street elbows and close nipples may be used only with permission of the WP/BPCL. Threads shall be per ASME B1.20.1 tapered. Thread sealant shall be Teflon tape. Threaded half couplings are prohibited. Fittings shall be marked and shipped in crates, grouped according to pressure/class rating where possible. Pipe fittings, other than non-metallic shall be supplied with wall thickness and nominal sizes that meet the requirements of ASME B36.10M, ASME B36.19M, ASME B16.9, ASME B16.11 and where allowed, ASME B16.28. Field weld preps on all pipe fittings shall be left unpainted but shall be protected with a non-petroleum based rust-preventative compound suitable for welding.
4.5
Flanges and Flanged Joints
FLANGE Weld-neck flanges and socket-weld flanges shall be provided with bore to match the attached pipe.
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PIPING MATERIAL SPECIFICATION All flanges in butt weld (BW) piping shall be weld-neck (WN) unless specific requirements dictate otherwise. Flange dimensions shall be in accordance with ASME B16.5 for sizes upto NPS 24” and ASME B16.47 Series A for NPS 26” and higher. Repair by welding is not permitted. Flange faces shall be left unpainted but shall be coated with a non-petroleum based rust-preventative compound that is not detrimental to gasket material. Flanges shall be packed and shipped in such a way as to prevent damage of machined parts. All machined or threaded parts shall be protected in accordance with ASTM A700. Suitable protection shield, or cover shall be provided on the gasket contact surface. Galvanized flanges shall be packed in accordance with ASTM A53. Carbon steel forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45% by product analysis. The finish of contact faces of pipe flanges, connecting end flanges of valves and fittings shall be governed by ASME B16.5 and following: Roughness requirements (Finish: AARH standards per ASME B46.1): a.
Raised Face (RF): Serrated finish 125 to 250 µinRa.
b.
Flat Face (FF): Serrated finish 125 to 250 µinRa.
c.
Ring Type Joint (RTJ): Smooth finish 63 µinRa max.
No radial scratch or imperfections allowed on the flange facings. All flanges shall be marked in accordance with MSS-SP-25. For Ring joint flanges the hardness shall be as follows: Flange Material Carbon Steel SS 316
Min. Hardness of Groove (BHN) 140 160
Orifice flanges shall be as per ASME B16.36. Jack screws, 180° apart, shall be provided, one on each flange, for all orifice assemblies. BOLTING Carbon steel flange bolting shall be stud bolting with material conforming to the Piping Specification and threaded full length. Reduced shank stud bolts shall not be used. Nuts shall be as specified on the Piping Specifications. Stud bolts of 1" diameter and less shall be UNC with those 1-1/8” diameters and larger being of the UN8 series per ASME B1.1. Stud bolts 1-5/8" diameter and larger are to be increased in length by a minimum of one nut thickness to allow the use of hydraulic bolt tensioning equipment. Nuts shall be Hexagon Heavy Series to ASME B18.2.2. Thread sealant shall be teflon paste. All bolts and nuts shall be hot dip galvanised as per ASTM A153.
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PIPING MATERIAL SPECIFICATION Flat face flanges, unless specified on the Piping Specifications, shall not be used without specific WP/BPCL approval. Full-face gaskets shall be used with flat-face flanges. GASKET All flanged joints shall be installed with a single gasket between contact faces. Spiral wound gaskets shall be used for all metallic RF joints. Spiral wound gaskets shall be as per the following: a.
0.175" (4.5mm) nominal thickness.
b.
SS 316 windings.
c.
Flexile super filler or equal.
d.
Soft steel Centering ring 0.125" thick, CS for CS piping and SS for SS Piping.
e.
Design to ASME B16.20.
Flange gaskets shall be SS 316 windings with flexible graphite “fire rated” filler or approved equal, confirming to ASME B16.20. Ring type joint gaskets shall be oval or octagonal in section and shall conform to ASME B16.20. Gaskets shall be resistant to the effects of aviation hydrocarbon fuels and manufactured of fire-resistant materials for ATF service. Graphite coated, fibre reinforced gasket conforming to ASME B16.21 shall be used for potable water systems after approval of WP/BPCL. Insulating gasket as shown below will generally be used when bolting dissimilar metal flanges. Insulating set is comprised of one phenolic resin central gasket with neoprene coating on faces, one phenolic sleeve per bolt, two phenolic washers per bolt and two steel washers per bolt, packed in an individual box. When bolting copper nickel, stainless steel or duplex stainless steel flanges together, similar sleeves and washers, less phenolic resin gasket, shall be utilized in conjunction with specified stud bolts and gaskets.
Note: - Cut insulating sleeve length 1/4” shorter than dimension A.
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PIPING MATERIAL SPECIFICATION 4.6
Valves
4.6.1
Gener al
Valve selection shall be in accordance with the relevant Piping Standard and as per P&IDs. Valves shall be supplied in accordance with WP/BPCL’s Approved Manufacturers List. Valve manufacturer’s numbers illustrate an approved type. An equivalent substitute may be made with WP/BPCL’s approval. Valves size 2" and above which are described as Outside Screw and Yoke (OS&Y) with rising stem and non-rising handwheel shall be provided with stem protectors and visual position indicators. Valves provided with integral by-passes shall confirm to the same Piping Specification as the principal valve. The bypass valve shall be a globe or ball valve. The manufacturer of the principal valve shall furnish and install the bypass complete with valve. Handwheels shall be made of carbon steel, ductile iron, or malleable iron. Chain wheel operator when required by Job Specification shall be adequate for the pressure and temperature with chain guides. Chain operated valves, size 10-in and larger, shall be provided with an impact hammer. Hammer-blow operators shall not be provided for cast-iron valves or valves with cast-iron wheels. Valves shall be bi-directional unless valve construction specifically renders this requirement impractical – e.g. Globe, Ball and Needle valves. For uni-directional valves, an indicator showing flow direction shall be engraved or cast/forged into the valve body. Vent and drain valves shall comply with the Job Specification and shall be adequate for the pressure and temperature limitation indicated in the relevant Material Specification. Valve position indicators shall be designed so as to prevent incorrect orientation on valve assembly. Quarter turn valve handles shall be lever lock type as specified in the purchase requisition or data sheet. Gearbox operators shall be sized to provide an output torque of at least 150% of the maximum required valve operating torque. Gearbox ratios shall be 60:1 maximum for valves 8" and smaller and 120:1 maximum for valves 10" and larger. Maximum operating force required to operate the valve shall be within 25 kgf. Where indicated in the Job Specification, gear operators are to be supplied and shall be the manufacturer’s standard heavy duty models selected to provide the valve torque requirements. Gear boxes shall be fitted with position indicators, have self-locking mechanisms, and be fully sealed and protected to suit a very corrosive marine environment. Graphite material shall be chloride free, i.e., leachable chloride shall be less than 50 PPM. Valve bolting shall comply with the following: a.
Carbon and Alloy Steel Valves: ASTM A193-B7 and ASTM A194-2H
b.
Stainless Steel Valves:
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PIPING MATERIAL SPECIFICATION SS316: ASTM A193 B8 and ASTM A194 8 Bolting specified above is for external bolting only. Internal bolting requirements are subject to intended fluid service requirements. Welding end valves shall be supplied with pup pieces having a minimum length of 100mm. Studded end valves are not allowed. Where space limitation requires installation of such valves, permission shall be obtained from the WP/BPCL. Valves flange pressure class rating shall be in accordance with ASME B16.5. Valves shall be tested as per API 6D / API 598 or as specified in the Job Specification or Datasheets. The hydrostatic shell test pressure shall be 1.5 times the rated ASME Class design pressure. Hydrostatic seat test pressure shall be in accordance with the specified testing standard. Hydrostatic seat test for bi-directional valves shall be carried out in both directions. Allowable leakage rates shall be as per Standard/Job Specification. Valves which are identified as being lockable in open or closed position shall be fitted with attachments to permit the valve to be securely locked by a padlock or any suitable device. The attachments shall be secured to the valve body and handwheel on lever in such a manner so as to prevent un-authorized removal or release. Hydrostatic testing shall be completed using potable water containing 1% by volume of biodegradable wetting agent. Maximum chloride and fluoride content shall be 20ppm and the pH value shall be between 6.0 and 8.0. Castings shall not be impregnated with any material to prevent leakage. Material Certificates for basic material i.e. plate, forgings, or castings used in the manufacture of flanges and valve bodies, bonnets and pressure retaining parts shall be furnished as test certificates of the EN 10204 Type 3.1. Where basic material is further processed by the Vendor to form the valve body or valve components and such process may change the mechanical properties, etc., the Vendor shall also furnish EN 10204 Type 3.1. certificates for the Manufacture of the furnished item. For valve internals and non-pressure containing parts works reports of the EN 10204 Type 2.2 shall be acceptable. All valves shall be shipped in the closed position except ball valves, which shall be shipped in the open position. Valve ends, and stuffing box shall be covered with close fitting protectors (e.g. plastic caps) to protect the machined parts and prevent ingress of dirt and moisture. All valves shall be marked in accordance with MSS SP-25. Vendor to provide valid API monogram for API code design valves. 4.6.2
Ball Valves
All ball valves in hydrocarbon service shall be certified “fire-safe design” in accordance with API 607/API 6FA / API 6FD as indicated in datasheet. The vendor shall submit test certificate for the particular design of the valve offered. Fire safe test witnessed and certified by an approved third party inspection agencies (LRIS, EIL, CEIL, TUV and DNV) shall be furnished to the COMPANY / EPCM for approval.
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PIPING MATERIAL SPECIFICATION Vents or drains requirement for floating ball valves shall be as per API 6D. For trunnion mounted ball valves, vent and drain connection shall have an additional valve with plug/blind flange and it shall be as per MSS SP-45. All trunnion mounted ball valves shall be double block and bleed type. Ball valves shall be reduced bore unless specifically stated in P&IDs. Valve bodies of either 1 or 2 piece construction shall be used. All ball valves over 2" shall incorporate anti-static feature ensuring electrical continuity between ball, stem and body. For ball valves 2" and smaller electrical continuity is required between valve stem and body. Use of conductive stem seal is not permitted as the sole means of achieving the anti-static function.Ball valves shall be fitted with blow-out proof stems and have the body split outside the plane of the stem protrusion. Stem seal covers shall be bolted. Valve stems shall be designed so that the stem “weak point” is outside of the valve body. Sealant injection system shall be provided for trunnion mounted ball valves as per API 6D and shall have additional valve with plug/blind flange. All Ball valves are required to provide automatic body cavity pressure relief to prevent over pressurisation when valve is closed. Venting shall be in upstream direction unless and until downstream venting is specified in datasheet or specification. 4.6.3
Globe Valves
Pressure/temperature ratings and valve design shall meet minimum ASME B16.34 requirements. The minimum requirement for valve trim for carbon steel valve bodies is 13% chrome. Unless specified otherwise, straight plug designs only are acceptable. 4.6.4
Check Valves
Flow direction of the valve shall be clearly marked on the valve body. For swing check valves, the disk shall be secured in the closed or open position to prevent damage during transport and handling. Swing check valves shall be provided with limit stops to prevent discs from remaining in open position 4.6.5
Gate Valves
Gate Valves shall be solid wedge types with solid disc or flexible wedge disc. Split wedge gates are not permitted. For Gate valve sizes 1.1/2" and smaller, where operating torque is not a concern, solid wedge discs shall be used. For gate valve sizes 2" and larger, higher operating torques and possibilities of sticking of gate due to differential temperatures shall be considered. Accordingly, flexible wedge ‘H’ type discs shall be used.
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PIPING MATERIAL SPECIFICATION Where corrosion or erosion of seat material is possible due to entrapped fluid between the ‘H’ type disc and the seat, simple flexible wedge discs shall be used. Wedge shall be made from one solid piece of material (mono block construction). 4.6.6
Plug Valv es
Plug valves shall be regular type unless specifically stated in P&ID. Soft-seated plug valves (suitably selected based on temperatures handled) shall be supplied with antistatic devices. Non-lubricated TFE sleeved plug valves shall be fire-safe design when used in inflammable services, shall be tested as per API 607. Each valve shall be supplied with a lever / wrench except for gear operated. 4.6.7
Double Block and Bleed Valves
Reduced bore ball valves with needle valve as a bleeder shall be used in DBB valve unless specifically stated in P&ID as per API 6D. 4.6.8
Double Isol ati on and Bleed Valves
Single valve with two seating surfaces, each of which, in the closed position, provides a seal against pressure from a single source, with a means of venting/bleeding the cavity between the seating surfaces. Double isolation and bleed plug valve with in position seal replacement shall have sufficient clearance between ground/grade level and valve bottom for removal of seals. The mechanical wedge action of the twin seal plug compresses both the upstream and downstream seals firmly against the valve body, needing no help from the valve body. Twin seal valve holds with consistent zero-leakage. The big advantage of twin seal’s design is that it permits in-line servicing by simply removing the valve bonnet or lower plate (after the line is depressurized and drained). Valves shall have weatherproof operators with mechanical position indicators. Valve design shall allow sealing slips to be replaced from the bottom on sizes 3” and above. Valve shall be supplied with manually operated bleed valves that can be opened to verify the plug valve is not leaking in the closed position. 4.6.9
Butterfly Valves
Butterfly valve shall be wafer type for utility services only. Each valve shall be supplied with a lever/wrench except for gear operated valves.
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PIPING MATERIAL SPECIFICATION Butterfly valves shall be suitable for throttling application. Use of soft seated butterfly valves shall be suitably selected based on temperatures handled and shall be supplied with antistatic devices. Butterfly valves specified as fire-safe design shall be tested in accordance with API 607 and successfully meet all performance requirements. 4.6.10 Inspection and Testing All inspection and testing is the responsibility of the Vendor / Contractor. For inspection and testing activities, an inspection test plan (ITP) shall be prepared for each supply item. NDE procedures, techniques, and defect evaluation shall conform to the requirements of the applicable code or ASME B31.3 or ASME B31.4. Prior to award of work, NDE procedures shall be submitted to the COMPANY/EPCM engineer for review and approval. These NDE procedures shall be approved by a practitioner qualified to ASNT SNT-TC-1A or ISO 9712 Level III. Qualification of NDE system (NDE company and NDE personnel) shall be in accordance with ASNT SNT-TC-1A or equivalent. Pressure testing: Each valve shall be pressure tested in accordance with the requirements of API 6D and API 598.
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PIPING MATERIAL SPECIFICATION Non-destructive testing: Inspection of valve components shall be in accordance with the following: a)
150# and 300# INSPECTION
APPLICABLE AREAS
PERCENTAGE OF TESTING Carbon
Non-Ferrous
Steel
Stainless Steel
Visual
All Materials and Welds
100
100
100
Radiography
Castings – Critical Areas
100
100
100
Welds
20
20
20
Weld Repairs
100
100
100
Forgings
100
100
100
Castings
100
100
100
Welds
100
100
100
Weld Overlays
100
100
100
Magnetic Particle / Dye Penetrant (MP/DP)
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PIPING MATERIAL SPECIFICATION
b)
600# and 900# INSPECTION
APPLICABLE AREAS
PERCENTAGE OF TESTING Carbon Steel
Stainless Steel
Non-Ferrous
Visual
All Materials and Welds
100
100
100
Radiography
Castings – Critical Areas
100
100
100
Welds and Weld Repairs
100
100
100
Forgings
100
100
100
Castings
100
100
100
Welds and Weld Overlays
100
100
100
Magnetic Particle / Dye Penetrant (MP/DP)
Non-destructive examination of individual valve material and component consisting of but not limited to castings, forgings, and assembly welds shall be carried out by the Manufacturer. 1) Visual examination shall be performed in accordance with the ASME BPV Code, Section V, Article 9.Visual examination shall be carried out on all prepared joints prior to welding, during welding (welder selfchecks) and upon completed welds. Verification checks should include the internal surface of the weld wherever possible. The visual acceptance of each weld shall be recorded by the Contractor. 2) Body castings of all valves shall be radiographically examined in accordance with ASME B16.34/ API 6D /ASME section V Article 3.Procedure and acceptance criteria shall be in accordance with ASME B16.34 Appendix I/API 6D Annexure A. 3) All castings shall be wet magnetic particle inspected 100% of the internal surfaces. Method and acceptance criteria shall comply with ASME B 16.34. 4) All valves, with body made by forgings, shall be ultrasonically examined in accordance with the procedure and acceptance in accordance with Annexure A, Clause 8 of API 6D. 5) Bodies and bonnets made by welded assembly of segments of castings, forgings, or combinations thereof shall be examined, as applicable, by methods specified in point (2) for cast components or point (4) for forged components. 6) Full inspection by radiography shall be carried out on all welds of pressure containing parts. Acceptance criteria shall be in accordance with ASME section VIII Div.1, ASME B 31.3 or ASME B31.4 as applicable and API RP 1104. 7) The liquid penetrant examination shall be applied using the detailed requirements, methods, procedures and qualifications specified in ASME V Article 6. Acceptance criteria shall be as specified for magnetic particle inspection.
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PIPING MATERIAL SPECIFICATION 8) The requirement for examination of 20% of the welds means that 20% of the production welds shall be randomly and independently selected throughout the fabrication period and fully examined. The random selection shall be equally distributed over all welders and all type of welds, which includes welding procedure, pipe size, thickness, welding position. 9) Welds, which in Purchaser’s opinion cannot be inspected by radiographic methods, shall be checked by ultrasonic or magnetic particle methods and acceptance criteria shall be in accordance with ASME Sec. VIII, Division 1, Appendix 12 and Appendix 6 respectively. •
NDE of pipe and fittings shall be in accordance with the nominated specification and any supplementary requirements as specified.
Weld repairs to valves: Weld repair to valves are not allowed. Fugitive Emission Testing: Valves shall be tested according to ISO 15848 -1 “Classification system and qualification procedures for type testing of valves” where indicated in datasheet and shall be qualified according to following Performance class: a) b) c) d)
Tightness Class : BH (Test Fluid : Helium) Endurance Class : C01 Temperature Class: tRT SSA (stem or shaft seal adjustment) : One
Others: Tests and certification as required by OISD-STD-130 Positive Material Identification (PMI): Positive Material Identification (PMI) of all sizes, pressure rating and materials (Alloy Steel including Stainless Steel valves) shall be performed for the pressure containing parts of the valves (i.e. valve body and bonnet) and report submitted to Company. PMI is not required for carbon steel body valves. Contractor shall submit PMI procedure for CLIENT/EPCM approval when PMI examination is required.
5
CERTIFICATIONS
Contractor / Manufacturer shall provide certification to verify that the materials of construction meet the requirements of the material specifications. Certificates to BS EN 10204 incorporating requirements for documentation and marking are designated as Type A, Type B and Type C. Conformance with EN 10204 is required and clarified as follows:
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PIPING MATERIAL SPECIFICATION 5.1
Type A Certificate
Reports/Certificates to BS EN 10204 2.1, BS EN 10204 2.2 or equivalent. Material welded to pressure containing components shall be certified to the same degree as the pressure containing component. Fasteners
All nuts and bolts for FF flanges ,valve extended stem assembly
Gasket
All compressed non asbestos gasket for stem housing,
5.2
Type B Certificate
Work Certificate to BS EN 10204 3.1 or equivalent. Pipes/Fittings/Flanges/Valves
All piping and associated fittings, flanges and valves other than for Type C Certificate.
Fasteners (for pressure component) All stud ,nuts and bolts used for pressure boundary components. Gasket (Metallic gasket)
5.3
All Ring-joint, Spiral-wound and jacketed type gasket for pressure boundary
Type C Certificate
Certificate to BS EN 10204 3.2 or equivalent. All piping within the main transportation system (i.e. pipeline and fittings).
5.4
Certification Guidelines
The Vendor shall ensure that appropriate certification, showing mill heat or batch markings, is received for all furnished materials. Materials furnished without documentation are unacceptable. All certificates shall contain the following information: a)
Name of manufacturer.
b)
Purchase order number and date. c)
Manufacturer’s order number.
d)
Identification number of certificate and its date of issue.
e)
Material specification.
f)
Dimensions.
g)
Material charge number, batch number or heat-lot number.
h)
Mechanical properties recorded from test results.
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PIPING MATERIAL SPECIFICATION
6
i)
Chemical composition recorded from chemical analyses.
j)
NDT methods and results, where applicable.
k)
Heat treatment procedures and records, where applicable.
PREPARATION FOR SHIP MENT
After inspection and test, valves shall be free of water, dried and prepared for shipment. Adequate protection shall be provided against mechanical damage and atmospheric corrosion in transit, and for at least six months outdoor storage at jobsite prior to installation. Exposed finished and machined surfaces, including bolting, shall be given a heavy coating of rust inhibition compound. All openings shall be covered or plugged with substantial wood, metal, or plastic closures, securely fastened and suitable for prolonged exposure prior to final installation. The gasket contact surfaces shall be protected to ensure the serration is not damaged during shipping and storage period.
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PIPING MATERIAL SPECIFICATION 7
CLASS DESIGNATION CO DE
The class designation shall consist of not more than three components made up of a letter, number and letter; e.g. A1X.
The first letter indicates pressure rating
A
150 CLASS
D
600 CLASS
G
2500 CLASS
B
300 CLASS
E
900 CLASS
J
125/150 CLASS
C
400 CLASS
F
1500 CLASS
The Middle number indicates difference in specification within the same rating and material as enlisted below.
MIDDLE NUMBER
CARBON STEEL
SS 304
SS 316
0
CA = 0.5
CA = NIL
CA = NIL
1
CA = 1.5
CA = NIL
CA = NIL
The third letter indicates type of material. X
CARBON STEEL (A106 GR. B / A672 GR. B60 / API 5L GR. X70 )
Y
SS 316
U
CARBON STEEL (A53 GR. B)
Z
CARBON STEEL (API 5L GR. X70) – PIPELINE SPECIFICATION
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PIPING MATERIAL SPECIFICATION 8
PIPING CLASS AND SERVICE SUMMARY Sl. No.
Piping Class
Service
1
A1X
White Oils (HSD, MS, SKO, ATF), Slop, OWS
2
B1X
White Oils (HSD, MS, SKO, ATF) and Slop
3
A1U
Fire Water and Utility Water
4
A1Y
Chemical Dosing, Drains, Slop, Vent to Atmp.and Lube Oil
ASME B31.3
5
D1Y
Chemical Dosing and Slop
ASME B31.3
D1X
White Oils (HSD, MS, SKO, ATF)
ASME B31.3/ ASME B31.4
E1X
White Oils (HSD, MS, SKO, ATF)
ASME B31.3/ ASME B31.4
6
7
8
D0Z
White Oils (HSD, MS, SKO, ATF)
15984-BP-10-PE-SPC-0001 REV 1
Piping Code ASME B31.3/ ASME B31.4 ASME B31.3/ ASME B31.4 ASME B31.3/ ASME B31.4
ASME B31.4
Material
Design Pressure (Barg)
Design Temp. (°C)
ASME Flange Rating
C.A. (mm)
Valve Trim
A106 Gr. B / A672 Gr. B60
18
65°C
CL. 150 RF
1.5
13% Cr. (Min.)
A106 Gr. B / A672 Gr. B60
49
65°C
CL. 300 RF
1.5
13% Cr. (Min.)
A53 Gr. B
14
65°C
CL. 150 RF
1.5
13% Cr. (Min.)
17.74
65°C
CL. 150 RF
Nil
SS 316
92.6
65°C
CL. 600 RF
Nil
SS 316
A106 Gr. B/ API 5L Gr. X70 PSL2
98.1
65°C
CL. 600 RF
1.5
Stellited
A106 Gr. B/ API 5L Gr. X70 PSL2
147.2
65°C
CL. 900 RTJ
1.5
Stellited
98.1
65°C (Above Ground) 0°C to 45°C (Buried)
CL. 600 RF
0.5
Stellited
A312 TP316 / A358 TP316 A312 TP316 / A358 TP316
API 5L Gr. X70 PSL2
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PIPING MATERIAL SPECIFICATION
9
PIPE CLASSES CLASS A1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS, SKO, ATF), Slop and OWS
CORROSION ALLOWANCE
1.5 mm
RATING
ASME 150#
PIPING MATERIAL
C.S. – GROUP 1.1
RADIOGRAPHY
100 %
Pressure (Barg) SERVICE LIMITS
19.6 19.2
18.7 5
Temperature 0-38
50
65
STRESS RELIEF
(0C) NPS SIZES ITEMS FROM TO
1/2”
1½”
RATING/ SCH
800
GATE VALVE
4”
150
MATERIAL
SW
BODY/BONNET – A105N, TRIM (BALL AND STEM) – 13Cr, SOFT SEAT - PTFE, DIMENSION / DESIGN – MFR. STD. /API 608, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
RF
BODY/BONNET – ASTM A105N, TRIM – 13Cr, SOFT SEAT - PTFE, DIMENSIONS / DESIGN – API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C100-R / BA-C100-F
BA-C110-RG / BA-C110FG
BA-C804-R / BA-C804F
6”
24”
150
RF
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT - PTFE, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GA-C804
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GL-C804
2”
4”
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, HW OPERATED
GL-C100
GLOBE VALVE
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COMMODITY CODE
ENDS
BALL VALVE 2”
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
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PIPING MATERIAL SPECIFICATION 6”
1/2”
PLUG VALVE (PRESSURE BALANCED LUBRICATED)
2”
12”
1½”
4”
150
150
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, GEAR OPERATED
GL-C100-G
RF
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C100-R
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C100-1-R
PL-C100-RG
6”
24”
150
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
1/2”
1½”
800
SW
LIFT TYPE, BODY – A105N, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602
CH-C814
2”
4”
150
RF
SWING TYPE, BODY A216 WCB, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C100
6”
30”
150
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM 13% Cr TO API 594 TYPE A
CH-C130
DI-C100-G
CHECK VALVE
DOUBLE ISOLATION AND BLEED VALVE
PIPE
15984-BP-10-PE-SPC-0001 REV 1
4”
24”
150
RF
TWIN SEAL PLUG TYPE, BODY/BONNET A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, VITON SEAL, API 6D, GEAR OP.
1/2”
1½”
SCH. 80
PE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01A
2”
6”
SCH. 40
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
8”
14”
SCH. 20
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
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PIPING MATERIAL SPECIFICATION 16”
24”
SCH. 20
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
26”
30”
STD
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
1/2”
1½”
SCH. 80
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PC06B04D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PD06B04D
SOCKOLET
1/2”
1½”
3000
SW
ASTM A105N AS PER MSS SP-97
PW05C21C
WELDOLET
2”
24”
AS PER PIPE
BW
ASTM A105N AS PER MSS SP-97
PK05X21D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PI05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PI06B04D
3/4”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PJ05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PJ06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PJ06B04D
3000
SW
ASTM A105N AS PER ASME B16.11
PO05C03C
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
NIPPLE
ELBOW 45
ELBOW 90
FITTINGS (NOTE 1)
TEE
REDUCING TEE
1/2” 1½” CAP 2”
15984-BP-10-PE-SPC-0001 REV 1
30”
Page 33 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PM05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PE06B04D
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PG06B04D
SWAGE CONC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PF05A20N
SWAGE ECC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PH05A20N
1/2”
1½”
150
SWRF
ASTM A105N AS PER ASME B16.5
PB05A05A
2”
24”
150
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05A05A
26”
30”
150
WNRF
ASTM A105N AS PER ASME B16.47 SERIES A, SCH TO MATCH PIPE
PC05A27A
1/2”
1½”
300
SWRF
ASTM A105N AS PER ASME B16.5
PB05B05A
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05B28A
2”
24”
600
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05C28A
1/2”
20”
900
WN-RTJ
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05D05C
1/2”
24”
150
RF
ASTM A105N AS PER ASME B16.5
PA05A05A
26”
30”
150
RF
ASTM A105N AS PER ASME B16.47 SERIES A
PA05A27A
SPECTACLE BLIND
1/2”
12”
150
RF
ASTM A105N AS PER ASME B16.48
PG05A06A
BLIND AND SPACER
14”
24”
150
RF
ASTM ASTM A516 GR. 70 AS PER ASME B16.48
PH09A06A
ORIFICE FLANGE
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05B25A
REDUCER CONC.
REDUCER ECC.
FLANGES
BLIND FLANGES
15984-BP-10-PE-SPC-0001 REV 1
Page 34 of 63
PIPING MATERIAL SPECIFICATION 1/2”
24”
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12E07B
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20, DIMENSION TO MATCH FOR ASME B16.47 SERIES A FLANGES
PR12E07B
GASKET 26”
STUDS / NUTS
30”
STUD BOLTS, ASTM A193 Gr. B7 / 194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX
15984-BP-10-PE-SPC-0001 REV 1
Page 35 of 63
PIPING MATERIAL SPECIFICATION CLASS B1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS, SKO, ATF) Slop
CORROSION ALLOWANCE
1.5 mm
RATING
ASME 300#
PIPING MATERIAL
C.S. – GROUP 1.1 100 %
Pressure (Barg) SERVICE LIMITS
51.1 50.1
49
RADIOGRAPHY
0-38
65
STRESS RELIEF
Temperature 50
(0C) NPS SIZES ITEMS FROM TO
1/2”
BALL VALVE
GATE VALVE
2”
1½”
4”
RATING/ SCH
800
300
ENDS
COMMODITY CODE
MATERIAL
SW
BODY/BONNET – A105N, TRIM (BALL and STEM)– 13Cr, SOFT SEAT - PTFE, DIMENSION / DESIGN – MFR. STD. / API 608, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
RF
BODY/BONNET – ASTM A105N, TRIM – 13Cr, SOFT SEAT - PTFE, DIMENSIONS / DESIGN – API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C300-R/ BA-C300-F
BA-C310-RG / BA-C310FG
BA-C804-R/ BA-C804-F
6”
24”
300
RF
BODY/BONNET – ASTM A105N, BALL AND SEAT – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT - PTFE, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GL-C804
1/2”
4”
300
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, HW OPERATED
GL-C300
2”
12”
300
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, GEAR OPERATED
GL-C300-G
6”
GLOBE VALVE
15984-BP-10-PE-SPC-0001 REV 1
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
GA-C804
Page 36 of 63
PIPING MATERIAL SPECIFICATION
1/2”
PLUG VALVE (PRESSURE BALANCED LUBRICATED)
2”
1½”
4”
300
300
PL-C300-R
RF
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C300-1-R
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C300-RG
6”
24”
300
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
1½”
800
SW
LIFT TYPE, BODY – A105N, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602
CH-C814
1/2”
4”
300
RF
SWING TYPE, BODY A216 WCB, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C300
2”
6”
24”
300
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM 13% Cr TO API 594 TYPE A
CH-C330 DI-C300-G
CHECK VALVE
DOUBLE ISOLATION AND BLEED VALVE
PIPE
15984-BP-10-PE-SPC-0001 REV 1
6”
24”
300
RF
TWIN SEAL PLUG TYPE, BODY/BONNET A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED and 75 MICRONS ENP, VITON SEAL, API 6D, GEAR OP.
1/2”
1½”
SCH. 80
PE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01A
2”
6”
SCH. 40
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
8”
10”
SCH. 20
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
12”
12”
STD
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
14”
14”
SCH. 20
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
Page 37 of 63
PIPING MATERIAL SPECIFICATION 16”
18”
STD
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
20”
24”
XS
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
1/2”
1½”
SCH. 80
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PC06B04D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PD06B04D
SOCKOLET
1/2”
1½”
3000
SW
ASTM A105N AS PER MSS SP-97
PW05C21C
WELDOLET
2”
24”
AS PER PIPE
BW
ASTM A105N AS PER MSS SP-97
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PI06B04D
3/4”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PJ05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PJ06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PJ06B04D
3000
SW
ASTM A105N AS PER ASME B16.11
PO05C03C
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
NIPPLE
ELBOW 45
ELBOW 90
FITTINGS
PK05X21D
(NOTE 1)
TEE
REDUCING TEE
1/2” 1½” CAP 2”
15984-BP-10-PE-SPC-0001 REV 1
24”
PI05C03C
Page 38 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
PM05C03C
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PE06B04D
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PG06B04D
3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
1/2”
1½”
300
SWRF
ASTM A105N AS PER ASME B16.5
PB05B05A
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05B05A
2”
24”
600
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05C28A
BLIND FLANGES
1/2”
24”
300
RF
ASTM A105N AS PER ASME B16.5
PA05B05A
SPECTACLE BLIND
1/2”
12”
300
RF
ASTM A105N AS PER ASME B16.48
PG05B06A
BLIND AND SPACER
14”
24”
300
RF
ASTM ASTM A516 GR. 70 AS PER ASME B16.48
PH09B06A
ORIFICE FLANGE
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05B25A
1/2”
24”
300
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12F07B
GASKETS
REDUCER CONC.
REDUCER ECC.
SWAGE CONC. SWAGE ECC.
FLANGES
STUDS / NUTS
PF05A20N PH05A20N
STUD BOLTS, ASTM A193 Gr. B7 / 194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A.
15984-BP-10-PE-SPC-0001 REV 1
Page 39 of 63
PIPING MATERIAL SPECIFICATION CLASS A1U
PIPING MATERIAL SPECIFICATION
SERVICE
Fire Water and Utility Water
CORROSION ALLOWANCE
1.5 mm
RATING
ASME 150#
PIPING MATERIAL
C.S. – GROUP 1.1
14
RADIOGRAPHY
NIL
65
STRESS RELIEF
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
Pressure (Barg) SERVICE LIMITS
Temperature (0C) NPS SIZES
ITEMS FROM TO
2”
4”
RATING/ SCH
150
ENDS
MATERIAL
COMMODITY CODE
RF
BODY/BONNET – ASTM A105N, TRIM – 13Cr, SOFT SEAT - PTFE, DIMENSIONS / DESIGN – API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C100-R / BA-C100-F
BA-C110-RG / BA-C110FG
BALL VALVE
GATE VALVE
CHECK VALVE
15984-BP-10-PE-SPC-0001 REV 1
6”
14”
150
RF
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT - PTFE, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GA-C804
GA-C110
2”
6”
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN PER ASME B16.10 / API 600, HW OPERATED
8”
14”
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN PER ASME B16.10 / API 600, GEAR OPERATED
GA-C110-G
2”
4”
150
RF
SWING TYPE, BODY A216 WCB, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C100
6”
14”
150
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM 13% Cr TO API 594 TYPE A
CH-C130
Page 40 of 63
PIPING MATERIAL SPECIFICATION 3”
6”
150
RF
WAFER TYPE; BODY A216 WCB, TRIM 13%Cr, PTFE, AS PER API 609 CATEGORY B, LEVER OPERATED
BU‐C110
8”
14”
150
RF
WAFER TYPE; BODY A216 WCB, TRIM 13%Cr, PTFE, AS PER API 609 CATEGORY B, GEAR OPERATED
BU‐C110‐G
1/2”
1½”
SCH. 80
PE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01A
2”
6”
SCH. 40
BE
ASTM A53 GR. B, WELDED, TO ASME B36.10M
PA19D01B
8”
14”
SCH. 20
BE
ASTM A53 GR. B, WELDED, TO ASME B36.10M
PA19D01B
1/2”
1½”
SCH. 80
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
SCH. 80
TOE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
SOCKOLET
1/2”
1½”
3000
SW
ASTM A105N AS PER MSS SP-97
PW05C21C
WELDOLET
2”
14”
AS PER PIPE
BW
ASTM A105N AS PER MSS SP-97
PK05X21D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PI05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
3/4”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PJ05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PJ06A04D
BUTTERFLY VALVE
PIPE
NIPPLE
ELBOW 45
ELBOW 90
FITTINGS (NOTE 1)
TEE
REDUCING TEE
15984-BP-10-PE-SPC-0001 REV 1
Page 41 of 63
PIPING MATERIAL SPECIFICATION 1/2” 1½” CAP
3000
THD
ASTM A105N AS PER ASME B16.11
PO05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
COUPLING FULL
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PM05C03C
REDUCER CONC.
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
REDUCER ECC. 3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
SWAGE CONC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PF05A20N
SWAGE ECC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PH05A20N
1/2”
1½”
150
SWRF
ASTM A105N AS PER ASME B16.5
PB05A05A
2”
24”
150
SORF
ASTM A105N AS PER ASME B16.5
PD05A05A
BLIND FLANGES
1/2”
24”
150
RF
ASTM A105N AS PER ASME B16.5
PA05A05A
SPECTACLE BLIND
1/2”
12”
150
RF
ASTM A105N AS PER ASME B16.48
PG05A06A
BLIND AND SPACER
14”
14”
150
RF
ASTM ASTM A516 GR. 70 AS PER ASME B16.48
PH09A06A
ORIFICE FLANGE
2”
14”
300
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05B25A
GASKET
1/2”
14”
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12E07B
FLANGES
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B7 / 194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A. NOTE 2: WRAPPING/COATING SHALL BE DONE FOR UNDERGROUND FIRE WATER LINES. NOTE: 3: MATERIAL FOR FIRE WATER SYSTEM AFTER DELUGE VALVE SHALL BE GALVANISED CARBON STEEL.
15984-BP-10-PE-SPC-0001 REV 1
Page 42 of 63
PIPING MATERIAL SPECIFICATION CLASS A1Y
PIPING MATERIAL SPECIFICATION
SERVICE
Chemical Dosing, Drains, Slop, Vent to Atmp. and Lube Oil
CORROSION ALLOWANCE
RATING
ASME 150#
PIPING MATERIAL
SERVICE LIMITS
Pressure (Barg)
19
18.4 17.7
Temperature (0C)
0- 38
50 65
NPS SIZES
ENDS
1/2”
TO
1½”
STRESS RELIEF
SS 316 –GROUP – 2.2 20% RANDOM AS PER ASME B31.3 REQUIREMENTS
RATING/
ITEMS FROM
RADIOGRAPHY
0 mm
MATERIAL
COMMDITY CODE
SCH
800
SW
BODY/BONNET– ASTM A182 F316, TRIM SS 316, SEAT PTFE, DIMENSIONS/DESIGN AS PER MFR. STD. / API 608. FLOATING BALL, REDUCED/ FULL BORE, LEVER OPERATED
BA-S804-R / BA-S804-F
BA-S100-R / BA-S100-F
BALL VALVE
2”
4”
150
RF
BODY/BONNET– ASTM A351 GR. CF8M, TRIM SS 316, SEAT PTFE. DIMENSIONS/DESIGN AS PER API 6D / API 6D. FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
1½”
800
SW
BODY/BONNET – ASTM A182 F316, TRIM SS 316, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GA-S804
1/2”
4”
150
RF
BODY/BONNET – ASTM A351 GR. CF8M, TRIM SS 316, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 600, HW OPERATED
GA-S110
2”
1½”
800
SW
BODY/BONNET - ASTM A182 F316, TRIM SS 316, DIMENSIONS/DESIGN PER MFR. STD. / API 602, HW OPERATED
GL-S804
1/2”
4”
150
RF
BODY/BONNET, ASTM A351 CF8M, TRIM SS 316, DIMENSIONS/DESIGN – ASME B16.10 / API 623, HW OP.
GL-S100
2”
PLUG VALVE
1/2”
1½”
150
RF
BODY A182 F316, TRIM SS 316, SLEEVE AND SEAL PTFE, API 599, REGULAR PATTERN
PL-S110-R
CHECK VALVE
1/2”
1½”
800
SW
LIFT TYPE, BODY – A182 F316, TRIM SS 316, DIMENSIONS / DESIGN PER MFR. STD. / API 602
CH-S814
GATE VALVE
GLOBE VALVE
15984-BP-10-PE-SPC-0001 REV 1
Page 43 of 63
PIPING MATERIAL SPECIFICATION
PIPE
NIPPLE
ELBOW 45
ELBOW 90
SOCKOLET FITTINGS WELDOLET (NOTE 1)
TEE
REDUCING TEE
4”
150
RF
SWING TYPE, BODY A351 GR. CF8M, TRIM SS 316, DIMENSIONS / DESIGN AS PER ASME B16.10/ BS 1868
CH-S100
2” 1/2”
1½”
SCH 40S
PE
ASTM A312 TP316, SEAMLESS, ASME B36.19M
PA03A02A
2”
2”
SCH 40S
BE
ASTM A 312 TP316, SEAMLESS, ASME B36.19M
PA03A02B
3”
4”
SCH 10S
BE
ASTM A 358 Gr. 316, EFW, TO ASME B36.19M
PA04C02B
1/2”
1½”
AS PER PIPE
PBE
ASTM A312 TP316, SEAMLESS, TO ASME B36.19M, 100MM LENGTH
PB03A02N
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PC07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PC08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PC08B04D
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PD07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PD08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PD08B04D
1/2”
1½”
3000
PE
ASTM A182 F316 AS PER MSS SP-97
PW07C21C
2”
4”
AS PER PIPE
BW
ASTM A182 F316 AS PER MSS SP-97
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PI07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PI08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PO07C03C
2”
4”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PO08A04D
CAP
15984-BP-10-PE-SPC-0001 REV 1
PK07X21D
PI08B04D PJ07C03C PJ08B04D
Page 44 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
1/2”
1½”
3000
SW
ASTM A182 F316, AS PER ASME B16.11
REDUCER CONC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
REDUCER ECC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
SWAGE CONC.
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
1/2”
1½”
150
SWRF
ASTM A182 F 316 AS PER ASME B16.5
PB07A05A
2”
4”
150
WNRF
ASTM A182 F 316, ASME B16.5, SCH TO MATCH PIPE
PC07A05A
BLIND FLANGES
1/2”
4”
150
RF
ASTM A182 F 316 AS PER ASME B16.5
PA07A05A
SPECTACLE BLIND
1/2”
4”
150
RF
ASTM A240 TYPE 316 AS PER ASME B16.48
PG16A06A
ORIFICE FLANGE
1”
4”
300
WNRF
ASTM A182 F 316 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ07A25A
1/2”
4”
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING, B16.20
PR12E07B
1”
4”
300
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING, B16.20
PR12F07B
SWAGE ECC.
FLANGES
PM07C03C PE08B04D PG08B04D PF07A20N PH07A20N
GASKET
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B8 /194 Gr.8 FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B 18.2.1/18.2.2
PS15X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A.
15984-BP-10-PE-SPC-0001 REV 1
Page 45 of 63
PIPING MATERIAL SPECIFICATION CLASS D1Y
PIPING MATERIAL SPECIFICATION
SERVICE
Chemical Dosing and Slop
CORROSION ALLOWANCE
RATING
ASME 600#
PIPING MATERIAL
Pressure (Barg) SERVICE LIMITS
Temperature (0C) NPS SIZES
99.3 0-38
96.2 92.6
RADIOGRAPHY
50 65
STRESS RELIEF
ENDS
1/2”
TO
1½”
3”
MATERIAL
COMMDITY CODE
800
SW
BA-S804-1R / BAS804-1-F
RF
BODY/BONNET– ASTM A351 GR. CF8M, TRIM SS 316, SEAT RPTFE. DIMENSIONS/DESIGN AS PER API 6D / API 6D. FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-S600-R / BA-S600-F
600
BA-S610-RG / BA-S610FG
4”
4”
600
RF
BODY/BONNET– ASTM A351 GR. CF8M, TRIM SS 316, SEAT RPTFE. DIMENSIONS/DESIGN AS PER API 6D / API 6D, API 6D. TRUNNION MOUNTED BALL, REDUCED / FULL BORE, GEAR OPERATED
1½”
800
SW
BODY/BONNET - ASTM A182 F316, TRIM STELLITED, STEM-13% CR., DIMENSIONS/DESIGN PER MFR. STD. / API 602, HW OPERATED
GL-S804-1
1/2”
3”
600
RF
BODY/BONNET, ASTM A351 CF8M, TRIM STELLITED, STEM-13% CR., DIMENSIONS/DESIGN – ASME B16.10 / API 623, HW OPERATED.
GL-S600
2”
4”
600
RF
BODY/BONNET, ASTM A351 CF8M, TRIM STELLITED, STEM-13% CR., DIMENSIONS/DESIGN – ASME B16.10 / API 623, GEAR OPERATED
GL-S600-G
4”
1/2”
1½”
600
RF
BODY A182 F316, TRIM SS 316, SLEEVE AND SEAL RPTFE, API 599, REGULAR PATTERN
PL-S610-R
1½”
800
SW
LIFT TYPE, BODY – A182 F316, TRIM STELLITED, STEM-13% CR., DIMENSIONS / DESIGN PER MFR. STD. / API 602
CH-S814-1
1/2”
CHECK VALVE
15984-BP-10-PE-SPC-0001 REV 1
AS PER ASME B31.3 REQUIREMENTS
BODY/BONNET– ASTM A182 F316, TRIM SS 316, SEAT RPTFE, DIMENSIONS/DESIGN AS PER MFR. STD. / API 608. FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
GLOBE VALVE
PLUG VALVE
100%
SCH
BALL VALVE 2”
SS 316 –GROUP – 2.2
RATING/
ITEMS FROM
0 mm
Page 46 of 63
PIPING MATERIAL SPECIFICATION
PIPE
NIPPLE
ELBOW 45
ELBOW 90
SOCKOLET FITTINGS WELDOLET (NOTE 1)
TEE
REDUCING TEE
4”
600
RF
SWING TYPE, BODY A351 GR. CF8M, TRIM STELLITED, STEM-13% CR., DIMENSIONS / DESIGN AS PER ASME B16.10/ API 594 TYPE B
CH-S600
2” 1/2”
1½”
SCH 40S
PE
ASTM A312 TP316, SEAMLESS, TO ASME B36.19M
PA03A02A
2”
2”
SCH 40S
BE
ASTM A 312 TP316, SEAMLESS, TO ASME B36.19M
PA03A02B
3”
4”
SCH 40S
BE
ASTM A 358 Gr. 316, EFW, TO ASME B36.19M
PA04C02B
1/2”
1½”
AS PER PIPE
PBE
ASTM A312 TP316, SEAMLESS, TO ASME B36.19M, 100MM LENGTH
PB03A02N
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PC07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PC08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PC08B04D
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PD07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PD08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PD08B04D
1/2”
1½”
3000
PE
ASTM A182 F316 AS PER MSS SP-97
PW07C21C
2”
4”
AS PER PIPE
BW
ASTM A182 F316 AS PER MSS SP-97
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PI07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PI08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PO07C03C
2”
4”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PO08A04D
CAP
15984-BP-10-PE-SPC-0001 REV 1
PK07X21D
PI08B04D PJ07C03C PJ08B04D
Page 47 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
1/2”
1½”
3000
SW
ASTM A182 F316, AS PER ASME B16.11
REDUCER CONC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
REDUCER ECC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
SWAGE CONC.
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
1/2”
1½”
600
SWRF
ASTM A182 F 316 AS PER ASME B16.5
PB07C05A
2”
4”
600
WNRF
ASTM A182 F 316, ASME B16.5 SCH TO MATCH PIPE
PC07C05A
BLIND FLANGES
1/2”
4”
600
RF
ASTM A182 F 316 AS PER ASME B16.5
PA07C05A
SPECTACLE BLIND
1/2”
4”
600
RF
ASTM A240 TYPE 316 AS PER ASME B16.48
PG16C06A
ORIFICE FLANGE
1”
4”
600
WNRF
ASTM A182 F 316 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ07C25A
GASKET
1/2”
4”
600
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING, B16.20
PR12G07B
SWAGE ECC.
FLANGES
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B8 /194 Gr.8 FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B 18.2.1/18.2.2
PM07C03C PE08B04D PG08B04D PF07A20N PH07A20N
PS15X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A
15984-BP-10-PE-SPC-0001 REV 1
Page 48 of 63
PIPING MATERIAL SPECIFICATION CLASS D1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS SKO, ATF)
CORROSION ALLOWANCE
1.5mm
RATING
ASME 600#
PIPING MATERIAL
C.S. – GROUP 1.1
RADIOGRAPHY
100%
STRESS RELIEF
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
Pressure (Barg)
102. 100. 98.1 1 2
SERVICE LIMITS Temperature 0-38 0 C NPS SIZES
50
RATING
ITEMS
COMMODITY ENDS
FROM TO
1/2” 1½”
2”
4”
3”
24”
65
MATERIAL
/ SCH
800
600
600
CODE
SW
RF
RF
BODY/BONNET – A105N, TRIM - SS 316, SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER MFR. STD. / API 608, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C804-1-R/ BA-C804-1-F
BODY/BONNET – ASTM A105N, TRIM - SS 316, SOFT SEAT - DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED BODY/BONNET – ASTM A105N, BALL AND SEAT – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
BA-C600-R/ BA-C600-F
BA-C610-RG / BA-C610-FG
BALL VALVE
2”
4”
2”
15984-BP-10-PE-SPC-0001 REV 1
2”
4”
2”
600
600
600
BW
BW
BODY/BONNET – ASTM A105N, TRIM - SS 316, SOFT SEAT - DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED, WITH PUP PIECE SCH 80 BODY/BONNET – ASTM A105N, BALL AND SEAT – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED, WITH PUP PIECE SCH 80
BA-C602-R/ BA-C602-F
NOTE 2
BODY/BONNET – ASTM A105N, TRIM - SS 316, SOFT BW x SEAT - DEVLON, DIMENSIONS / DESIGN AS PER API 6D RF / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED, WITH PUP PIECE SCH 80 x FLANGED
NOTE 2 NOTE 6
Page 49 of 63
PIPING MATERIAL SPECIFICATION 1/2” 1 ½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – STELLITED, STEM-13% CR DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
600
BW
BODY/BONNET – ASTM A216 GR. WCB, TRIM – 13% CR, STEM-13% CR DIMENSIONS / DESIGN AS PER ASME B16.10 / API 600, BW END SCH 80, HW OPERATED
SW
BODY/BONNET – ASTM A105N, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN PER MFR. STD. / API 602, HW OPERATED
GL-C804-1
800
GA-C804-1
GATE VALVE 2”
2”
1/2” 1½”
3”
600
RF
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, HW OPERATED
GL-C600
2”
12”
600
RF
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, GEAR OPERATED
GL-C600-G
4”
18”
600
RF
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER MFR. STD / API 623, GEAR OPERATED
GL-C600-1-G
14”
PL-C600-R
RF
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C600-1-R
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C600-RG
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
600
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
NOTE 4
800
SW
LIFT TYPE, BODY– A105N, TRIM STELLITED, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602
CH-C814-1
GLOBE VALVE
1/2” 1½”
2”
3”
600
600
PLUG VALVE (PRESSURE BALANCE LUBRICATED) 4”
2”
CHECK VALVE
15984-BP-10-PE-SPC-0001 REV 1
NOTE 3
24”
2”
1/2” 1½”
600
Page 50 of 63
PIPING MATERIAL SPECIFICATION
DOUBLE ISOLATION AND BLEED VALVE
2”
4”
600
RF
SWING TYPE, BODY 216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER B16.10 / API 594 TYPE B
CH-C600
2”
4”
600
BW
SWING TYPE, BODY 216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER B16.10 / API 594 TYPE B, SCH TO MATCH PIPE
CH-C602
6”
24”
600
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM STELLITED, TO API 594 TYPE A
CH-C630
6”
24”
600
BW
DUAL PLATE BUTT WELDED TYPE, BODY A216 WCB, TRIM STELLITED, TO API 6D, SCH TO MATCH PIPE
CH-C632
600
RF
TWIN SEAL PLUG TYPE, BODY/BONNET - A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED and 75 MICRONS ENP, RPTFE SEAL, API 6D, GEAR OPERATED
DI-C600-G
SCH 80
PE
ASTM A106 GR. B, SEAMLESS, TO ASME B36.10M
PA01A01A
4”
24”
1/2” 1½”
PIPE
NIPPLE
FITTINGS
2”
3”
SCH 80
BE
ASTM A106 GR. B, SEAMLESS, TO ASME B36.10M
PA01A01B
4”
6”
SCH 40
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
8”
10”
SCH 20
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
12”
12”
STD
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
14”
14”
SCH 20
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
16”
16”
STD
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
18”
24”
XS
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
4”
4”
SCH 80
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
NOTE 6
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100mm LENGTH
PB01A01L
1/2” 1½”
SCH 80
1/2” 1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PC22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, LR AS PER ASME B16.9
(NOTE 1) ELBOW 45
15984-BP-10-PE-SPC-0001 REV 1
PC22B04D
Page 51 of 63
PIPING MATERIAL SPECIFICATION 4”
4”
1/2” 1½”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
NOTE 6
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PD22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, LR AS PER ASME B16.9
4”
4”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
NOTE 6
SOCKOLET 1/2” 1 1/2”
3000
SW
ASTM A694 F70 AS PER MSS SP-97
PW21C21C
WELDOLET
AS PER PIPE
BW
ASTM A694 F70 AS PER MSS SP-97
3000
SW
ASTM A105N AS PER ASME B16.11
ELBOW 90
2”
24”
1/2” 1½”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
3000
SW
ASTM A105N AS PER ASME B16.11
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
4”
4”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
3000
SW
ASTM A105N AS PER ASME B16.11
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
2”
3”
PI22A04D
PJ05C03C
3”
CAP
PI06A04D
PI22B04D
3”
1/2” 1½”
15984-BP-10-PE-SPC-0001 REV 1
PI05C03C
3”
3/4” 1½”
REDUCING TEE
PK21X21D
2” TEE
PD22B04D
PJ06A04D PJ22A04D PJ22B04D NOTE 6 PO05C03C PO06A04D
Page 52 of 63
PIPING MATERIAL SPECIFICATION 4”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
4”
4”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
3000
SW
ASTM A105N AS PER ASME B16.11
COUPLING 1/2” 1½” FULL 3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
8” x 4”
REDUCER ECC.
SWAGE CONC.
SCH 40 x BW SCH 80
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, AS PER MSS SP-95
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, AS PER MSS SP-95
1/2” 1½”
PE06A04D PE22A04D PE22B04D
3”
SWAGE ECC. 3/4”
NOTE 6 PM05C03C
3”
REDUCER CONC.
PO22A04D
NOTE 6 PG06A04D PG22A04D PG22B04D PF05A20N PH05A20N
600
SWRF ASTM A105N AS PER ASME B16.5
PB05C05A PC05C05A
2”
3”
600
WNRF ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
4”
24”
600
WNRF
1/2”
3”
900
SWRTJ
ASTM A105N AS PER ASME B16.5
4”
24”
900
WNRTJ
ASTM A694 F70 AS PER ASME B16.5, SCH TO MATCH PIPE
PC17D05C
1/2”
3”
600
RF
ASTM A105N AS PER ASME B16.5
PA05C05A
4”
24”
600
FLANGES
ASTM A694 F70 AS PER ASME B16.5, SCH TO MATCH PIPE
PC17C05A PB05D05C
BLIND FLANGES
15984-BP-10-PE-SPC-0001 REV 1
WNRF ASTM A694 F70 AS PER ASME B16.5
PA17C05A
Page 53 of 63
PIPING MATERIAL SPECIFICATION 1”
3”
600
RF
ASTM A105N AS PER ASME B16.48
PG05C06A
4”
8”
600
RF
ASTM A694 F70 AS PER ASME B16.48
PG17C06A
10”
24”
600
RF
ASTM A516 GR. 70 AS PER ASME B16.48
PH09C06A
2”
3”
600
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05C25A
4”
24”
600
WNRF
ASTM A694 F70 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ17C25A
1/2”
24”
600
RF
4.5 mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12G07B
1/2”
24”
900
RTJ
RTJ TYPE, OCTAGONAL RING JOINT, SOFT IRON TO ASME B16.20 – 90HB MAX.
PV16H07
FORGED BODY - ASTM A694 GR. F70 (DOUBLE SEALED), PIPE PUPS - API 5L GR.X70 PSL2 (HOLD) MATCH TO PIPE THICKNESS.
NOTE 5
SPECTACLE BLIND BLIND AND SPACER
ORIFICE FLANGE
GASKET
MONOLITHIC ISOLATION JOINT
STUDS / NUTS
4”
4”
SCH 80
BW REFER DATA SHEETS FOR MONOLITHIC ISOLATION JOINTS AND SPECIFICATION FOR MONOLITHIC ISOLATION JOINTS.
STUD BOLTS, ASTM A193 Gr. B7 /194 Gr.2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A. NOTE 2: REFER DATASHEET 15984-BP-10-PL-DAS-0007 NOTE 3: REFER DATASHEET 15984-BP-10-PL-DAS-0010 NOTE 4: REFER DATASHEET 15984-BP-10-PL-DAS-0008 NOTE 5: REFER DATASHEET 15984-BP-10-PL-DAS-0002 NOTE 6: TO BE USED FOR PIPELINE CONNECTIONS ONLY
15984-BP-10-PE-SPC-0001 REV 1
Page 54 of 63
PIPING MATERIAL SPECIFICATION CLASS E1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS SKO, ATF)
CORROSION ALLOWANCE
1.5mm
RATING
ASME 900#
PIPING MATERIAL
C.S. – GROUP 1.1
Pressure (Barg)
153. 150. 147. 2 4 2
RADIOGRAPHY
100%
STRESS RELIEF
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
SERVICE LIMITS Temp. (0C)
0-38
NPS SIZES
RATING
ITEMS
1 1/2” 1/2”
GATE VALVE
65
ENDS FROM TO
BALL VALVE
50
2”
2”
/ SCH
1500
1500
RTJ
BODY/BONNET– ASTM A105N, TRIM - SS 316, SOFT SEAT - DEVLON, DIMENSIONS / DESIGN AS PER MFR. STD / API 6D, FLOATING BALL, REDUCED/FULL, LEVER OPERATED
BA-C1501-R/ BA-C1501-F
BA-C1511-R/ BA-C1511-F
RTJ
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C911-RG /BA-C911-FG
3”
24”
900
RTJ
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
1500
BW
BODY/BONNET – ASTM A105N, TRIM – STELLITED, STEM-13% CR DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
1½”
1500
BW
BODY/BONNET – ASTM A105N, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10/ API 602, HW OPERATED
GL-C1502
1/2”
GL-C1502-1
BW
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10/ API 602, HW OPERATED
GLOBE VALVE 2”
15984-BP-10-PE-SPC-0001 REV 1
COMMODITY CODES
MATERIAL
2”
1500
GA-C1502
Page 55 of 63
PIPING MATERIAL SPECIFICATION 3”
16”
1/2”
PLUG VALVE (PRESSURE BALANCED LUBRICATED)
2”
14”
18”
1½”
2”
900
900
1500
1500
GL-C901-G
RTJ
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10/ API 623, GEAR OPERATED
GL-C901-1-G
RTJ
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER MFR. STD./ API 623, GEAR OPERATED
PL-C1501-R
RTJ
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C1501-R
RTJ
BODY – ASTM A105N / A216 GR. WCB, PLUG ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCE LUBRICATED PLUG
PL-C901-RG
3”
24”
900
RTJ
BODY – ASTM A105N / A216 GR. WCB, PLUG ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
1½”
1500
BW
LIFT TYPE, BODY / COVER – ASTM A105N, TRIM STELLITED, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 602
CH-C1512
1/2”
2”
1500
RTJ
SWING TYPE, BODY / COVER A216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C1501
2”
4”
900
RTJ
SWING TYPE, BODY / COVER A216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C901
3”
6”
24”
900
RTJ
DUAL PLATE FLANGED TYPE, BODY / COVER - A216 WCB, TRIM STELLITED, TO API 594 TYPE A
CH-C931 DI-C901-G
PA01A01B
CHECK VALVE
DOUBLE ISOLATION AND BLEED VALVE
6”
24”
900
RTJ
TWIN SEAL PLUG TYPE, BODY/BONNET - A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, PEEK SEAL, API 6D, GEAR OPERATED
PIPE
1/2”
3”
SCH 160
BE
ASTM A106 GR. B, SEAMLESS, TO ASME B36.10M
15984-BP-10-PE-SPC-0001 REV 1
Page 56 of 63
PIPING MATERIAL SPECIFICATION
NIPPLE
ELBOW 45
ELBOW 90
4”
14”
SCH 40
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
16”
16”
SCH 40
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
18”
18”
XS
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
20”
24”
SCH 40
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
1/2”
1½” SCH. 160
PBE
ASTM A106 Gr. B, SEAMLESS, ASME B36.10M, 100mm LENGTH
PB01A01L
1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PC22A04D
16”
20”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, LR AS PER ASME B16.9
PC22B04D
1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PD22A04D
16”
20”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, ASME B16.9
2”
24”
AS PER PIPE
BW
ASTM A694 F70 AS PER MSS SP-97
1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PI22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
PI22B04D
3/4”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, ASME B16.9
FITTINGS WELDOLET (NOTE 1)
TEE
REDUCING TEE
15984-BP-10-PE-SPC-0001 REV 1
PD22B04D PK21X21D
PJ06A04D PJ22A04D PJ22B04D
Page 57 of 63
PIPING MATERIAL SPECIFICATION 1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
4”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PO22A04D
3/4”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PE22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
PE22B04D
3/4”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PG22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
PG22B04D
1/2
2”
1500
WN-RTJ
ASTM A105N PER ASME B16.5, SCH TO MATCH PIPE
PC05E05C
3”
3”
900
WN-RTJ
ASTM A105N PER ASME B16.5, SCH TO MATCH PIPE
PC05D05C
4”
24”
900
WN-RTJ
ASTM A694 F70 PER ASME B16.5, SCH TO MATCH PIPE
PC17D05C
1/2”
2”
1500
RTJ
ASTM A105N AS PER ASME B16.5
PA05E05C
3”
3”
900
RTJ
ASTM A105N AS PER ASME B16.5
PA05D05C
4”
24”
900
RTJ
ASTM A694 F70 AS PER ASME B16.5
PA17D05C
1/2”
2”
1500
RTJ
ASTM A105N AS PER ASME B16.48
PG05E06C
3”
3”
900
RTJ
ASTM A105N AS PER ASME B16.48
PG05D06C
3”
6”
900
RTJ
ASTM A694 F70 AS PER ASME B16.48
PG17D06C
8”
20”
900
RTJ
ASTM A516 Gr. 70 AS PER ASME B16.48
PH09D06C
2”
2”
1500
WN-RTJ
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05E25C
3”
3”
900
WN-RTJ
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05D25C
CAP
REDUCER CONC.
REDUCER ECC.
FLANGES
BLIND FLANGES
SPECTACLE BLIND
BLIND AND SPACER
ORIFICE FLANGE
15984-BP-10-PE-SPC-0001 REV 1
Page 58 of 63
PIPING MATERIAL SPECIFICATION ASTM A694 F70 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ17D25C
4”
24”
900
WN-RTJ
1/2”
2”
1500
-
RTJ TYPE, OCTAGONAL RING JOINT, SOFT IRON TO ASME B16.20 - 90 HB MAX.
PV16I07
3”
24”
900
-
RTJ TYPE, OCTAGONAL RING JOINT, SOFT IRON TO ASME B16.20 - 90 HB MAX.
PV16H07
GASKET
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B7 /194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A.
15984-BP-10-PE-SPC-0001 REV 1
Page 59 of 63
PIPING MATERIAL SPECIFICATION CLASS D0Z
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS SKO, ATF – FOR MAIN LINE)
CORROSION ALLOWANCE
0.5mm
RATING
ASME 600#
PIPING MATERIAL
C.S.
Pressure (Barg)
102.1
101
98.1
RADIOGRAPHY
100%
Temperature 0 to 38 0C
45
65
STRESS RELIEF
AS PER ASME B31.4 REQUIREMENTS
SERVICE LIMITS
NPS SIZES
RATING
ITEMS
COMMODITY ENDS
FROM TO
MATERIAL
/ SCH
CODE BODY/BONNET - ASTM A350 LF2, BALL AND SEAT – ASTM A352 LF2 MICRON ENP, SOFT SEAT DEVLON (PMSS)
BALL VALVE
18”
18”
600
BE
DIMENSIONS/DESIGN IN ACCORDANCE WITH API 6D. TRUNNION MOUNTED BALL, FULL BORE, GEAR OPERATED. REFER DATA SHEETS FOR MAINLINE BALL VALVE AND SPECIFICATION FOR MAINLINE BALL VALVE.
18”
18” 7.14mm
BE
API 5L GR. X70, PSL2, HFW, EXTERNALLY PAINTED FOR ABOVE GROUND INSTALLATION AND EXTERNALLY 3LPE COATED FOR BURIED INSTALLATION. REFER SPECIFICATION FOR LINEPIPE.
PIPE
18”
18” 8.74mm
BE
API 5L GR. X70, PSL2, HFW, EXTERNALLY PAINTED FOR ABOVE GROUND INSTALLATION AND EXTERNALLY 3LPE COATED FOR BURIED INSTALLATION. REFER SPECIFICATION FOR LINEPIPE.
18”
18” 12.70mm BE
API 5L GR. X70, PSL2, HFW, EXTERNALLY PAINTED FOR ABOVE GROUND INSTALLATION AND EXTERNALLY 3LPE COATED FOR BURIED INSTALLATION. REFER SPECIFICATION FOR LINEPIPE.
15984-BP-10-PE-SPC-0001 REV 1
Page 60 of 63
PIPING MATERIAL SPECIFICATION FORGED BODY - ASTM A694 GR. F70 (DOUBLE SEALED), PIPE PUPS - API 5L GR.X70 PSL2 (HOLD) MATCH TO PIPE THICKNESS. 2”
4”
SCH 80
BW REFER DATA SHEETS FOR MONOLITHIC ISOLATION JOINTS AND SPECIFICATION FOR MONOLITHIC ISOLATION JOINTS.
MONOLITHIC ISOLATION JOINT
18”
18”
NOTE 3
BW
FORGED BODY - ASTM A694 GR. F70 (DOUBLE SEALED AND PIGGABLE INCLUDING INTELLIGENT PIGGING), PIPE PUPS - API 5L GR.X70 PSL2 MATCH TO PIPE THICKNESS. REFER DATA SHEETS FOR MONOLITHIC ISOLATION JOINTS AND SPECIFICATION FOR MONOLITHIC ISOLATION JOINTS. ASTM A860 Gr. WPHY70, SEAMLESS, MSS SP-75
FLOW TEE
8”
18”
NOTE 3
BW
INDUCTION BENDS
18”
18”
NOTE 3
BW
FROM PIPE, API 5L GR.X 70, PSL2, SAWL/SAWH/HFW, BE, R=6D, MANUFACTURED BY HOT INDUCTION PROCESS (PIGGABLE).
WELDOLET
2”
6”
AS PER PIPE
BW
ASTM A694 GR. F70, MSS SP-97
REFER DATA SHEETS FOR FLOW TEE AND SPECIFICATION FOR FLOW TEE.
NOTE 1: MATERIALS SHALL BE RESISTANT TO THE EFFECTS OF HYDROCARBON FUELS AND MUST BE FIRE RESISTANT. NOTE 2: BURIED INSTALLATIONS LIKE LINE PIPE, BARRED TEE ETC. SHALL BE EITHER COATED WITH HEAT SHRINK SLEEVES OR COLD APPLIED TAPES OR TWO PACK HIGH BUILD EPOXY COATING OR 100% SOLIDS POLYURATHANE COATING COMPATIBLE WITH MAINLINE COATING WITH MINIMUM DFT 450 MICRONS (0.45mm) AS PER OISD-STD-141. NOTE 3: REFER DATA SHEET OF RESPETIVE PIPELINE COMPONENTS. NOTE 4: IF PIPE, BENDS AND FITTINGS ARE ABOVEGROUND INSTALLATION THEN IT SHALL BE PAINTED AT SITE IN ACCORDANCE WITH DOC. “SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING” (DOC NO. 15984-BP-10-PESPC-0005) NOTE 5: ALL PIPELINE MATERIAL (ASME B31.4 CODE) SHALL BE CHARPY IMPACT TESTED.
15984-BP-10-PE-SPC-0001 REV 1
Page 61 of 63
PIPING MATERIAL SPECIFICATION 10
DRAIN AND VENT CONNECTIONS FO R PIPING 11/2” AND BELOW
15984-BP-10-PE-SPC-0001 REV 1
Page 62 of 63
PIPING MATERIAL SPECIFICATION 11
DRAIN AND VENT CONNECTIONS FO R PIPING 2” AND ABOVE
15984-BP-10-PE-SPC-0001 REV 1
Page 63 of 63
PIPING MATERIAL SPECIFICATION
APPENDIX A
BRANCH CONNECTIONS
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR A1X
BRANCH inches
1/2
3/4
1
1 1/2
2
3
4
1/2
SWT
3/4
SWT
SWT
H
1
SWT
SWT
SWT
E
1 1/2
SWT
SWT
SWT
SWT
A
2
SW
SW
SW
SW
BWT
D
3
SW
SW
SW
SW
BWT
BWT
E
4
SW
SW
SW
SW
BWT
BWT
BWT
R
6
SW
SW
SW
SW
W
BWT
BWT
6
8
10
12
14
16
18
20
24
26
28
30
Notes:
BWT ‐ Butt Weld Tee Equal and Reducing SWT ‐ Socket Weld Tee Equal and Reducing ‐ Weldolet W
SW
‐
Sockolet
BWT
8
SW
SW
SW
SW
W
W
BWT
BWT
BWT
10
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
12
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
14
SW
SW
SW
SW
W
W
W
W
W
BWT
BWT
BWT
16
SW
SW
SW
SW
W
W
W
W
W
W
BWT
BWT
BWT
18
SW
SW
SW
SW
W
W
W
W
W
W
W
BWT
BWT
BWT
20
SW
SW
SW
SW
W
W
W
W
W
W
W
W
BWT
BWT
BWT
24
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
26
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
28
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
30
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR B1X, A1U & A1Y
BRANCH
inches
1/2
3/4
1
1/2
SWT
3/4
SWT
SWT
2
3
4
6
8
10
12
14
16
H
1
SWT
SWT
SWT
E
1 1/2
SWT
SWT
SWT
SWT
A
2
SW
SW
SW
SW
BWT
D
3
SW
SW
SW
SW
BWT
BWT
E
4
SW
SW
SW
SW
BWT
BWT
BWT
R
6
SW
SW
SW
SW
W
BWT
BWT
BWT
8
SW
SW
SW
SW
W
W
BWT
BWT
BWT
10
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
12
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
14
SW
SW
SW
SW
W
W
W
W
W
BWT
BWT
BWT
16
SW
SW
SW
SW
W
W
W
W
W
W
BWT
BWT
BWT
18
SW
SW
SW
SW
W
W
W
W
W
W
W
BWT
BWT
BWT
20
SW
SW
SW
SW
W
W
W
W
W
W
W
W
BWT
BWT
BWT
24
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
BWT
BWT
18
20
24
Notes:
1 1/2
‐ Butt Weld Tee Equal and Reducing BWT SWT ‐ Socket Weld Tee Equal and Reducing W ‐ Weldolet SW
‐
Sockolet
BWT
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR D1X, D1Y
BRANCH
inches
1/2
3/4
1
½
SWT
H
3/4 1
SWT SWT
SWT SWT
2
3
4
6
8
10
12
14
16
18
20
SWT
E
1 1/2
SWT
SWT
SWT
SWT
A
2
SW
SW
SW
SW
BWT
D
3
SW
SW
SW
SW
BWT
BWT
E
4
SW
SW
SW
SW
BWT
BWT
BWT
R
6
SW
SW
SW
SW
W
BWT
BWT
BWT
8
SW
SW
SW
SW
W
W
BWT
BWT
BWT
10
SW
SW
SW
SW
W
W
BWT
BWT
BWT
BWT
12
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
BWT
14
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
BWT
BWT
16
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
18
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
20
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
BWT
24
SW
SW
SW
SW
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
24
Notes:
1 1/2
BWT ‐ Butt Weld Tee Equal and Reducing SWT ‐ Socket Weld Tee Equal and Reducing W ‐ Weldolet
SW
‐
Sockolet
BWT
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR E1X
BRANCH
inches
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
1/2
BWT
3/4
BWT
BWT
H
1
BWT
BWT
BWT
E
1 1/2
BWT
BWT
BWT
BWT
A
2
W
W
W
W
BWT
D
3
W
W
W
W
BWT
BWT
E
4
W
W
W
W
BWT
BWT
BWT
R
6
W
W
W
W
W
BWT
BWT
BWT
8
W
W
W
W
W
W
BWT
BWT
BWT
10
W
W
W
W
W
W
BWT
BWT
BWT
BWT
12
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
14
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
16
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
18
W
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
20
W
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
BWT
24
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
24
Notes:
BWT W
‐ Butt Weld Tee Equal and Reducing ‐ Weldolet
BWT
MOV-043
BHARAT PETROLEUM CORPORATION LTD.
BHARAT PETROLEUM CORPORATION LTD.
OPERATION AND CONTROL PHILOSOPHY
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Operation and Control Philosophy
Project No: 403102-15984 Document No: 15984-BP-10-PR-PHL-0001 13 SEP 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-PR-PHL-0001 Rev : B
Page 1 of 45
OPERATION AND CONTROL PHILOSOPHY
SYNOPSIS This document presents Operating and Control Philosophy of the Bina Panki Pipeline Project.
Disclaimer This philosophy has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this philosophy without the permission of BPCL or WorleyParsons is not permitted.
EPCM SERVICES FOR BINA PANKI PROJECT REV
DESCRIPTION
B
Issued For Review
ORIG
WORLEYPARSONS APPROVAL
DHOS
CUSTOMER APPROVAL
DATE
KAVK/NAIU
Inter Discipline Check
28 AUG 2019 JANS
15984-BP-10-PR-PHL-0001 Rev : B
DATE
13 SEP 2019 JANS
A
REVIEW
DHOS
KAVK/NAIU
Page 2 of 45
OPERATION AND CONTROL PHILOSOPHY
CONTENTS 1.
INTRODUCTION ..................................................................................................................... 5 1.1
2.
Project Description ............................................................................................................... 5 GENERAL INFORMATION........................................................................................................ 6
2.1
Abbreviations ....................................................................................................................... 6
3.
REFERENCE DOCUMENTS ....................................................................................................... 7
4.
OBJECTIVE ............................................................................................................................ 9
5.
OPERATION AND CONTROL PHILOSOPHY .............................................................................. 10
6.
OPERATION AND CONTROL DESCRIPTION ............................................................................. 12 6.1
Bina Dispatch Terminal ........................................................................................................ 12
6.1.1
Existing Storage Tanks (Tie-ins) ........................................................................................ 12
6.1.2
Inlet Manifold ................................................................................................................. 14
6.1.3
Bina Pump Station .......................................................................................................... 16
6.1.3.1.
Booster Pumps ........................................................................................................... 16
6.1.3.2.
Bina Terminal Basket Filters ......................................................................................... 19
6.1.3.3.
Bina Terminal Flowmeters ........................................................................................... 20
6.1.3.4.
Main Line Pumps ........................................................................................................ 21
6.1.4
Bina Terminal Scraper Launcher ....................................................................................... 26
6.1.5
Bina Terminal Sump Tank & Sump Pump .......................................................................... 27
6.1.6
Bina terminal Corrosion Inhibitor Package ........................................................................ 28
6.2
SV Station .......................................................................................................................... 29
6.3
Intermediate Pigging Station (IPS) ........................................................................................ 29
6.3.1
IPS Scraper Receiver ........................................................................................................ 29
6.3.2
IPS Basket Filters ............................................................................................................. 30
6.3.3
IPS Flowmeters ............................................................................................................... 31
6.3.4
IPS Scraper Launcher ....................................................................................................... 32
15984-BP-10-PR-PHL-0001 Rev : B
Page 3 of 45
OPERATION AND CONTROL PHILOSOPHY 6.3.5
IPS Station Bypass ........................................................................................................... 33
6.3.6
IPS Sump Tank and Pumps ............................................................................................... 33
6.3.7
IPS Corrosion Inhibitor package........................................................................................ 35
6.4
Panki Receipt Terminal ........................................................................................................ 35
6.4.1
Panki Terminal Scraper Receiver ...................................................................................... 35
6.4.2
Panki Terminal Basket Filters ........................................................................................... 37
6.4.3
Panki Terminal Pressure Control Valve ............................................................................. 37
6.4.4
Panki Terminal Flowmeters ............................................................................................. 38
6.4.5
Panki Terminal Sump Tank & Sump Pump ......................................................................... 39
6.4.6
Outlet Manifold .............................................................................................................. 40
7.
PIPELINE STARTUP ............................................................................................................... 42 7.1
Initial Start-Up .................................................................................................................... 42
7.2
Start-Up after Emergency Shutdown .................................................................................... 42
8.
PIPELINE SHUTDOWN PHILOSOPHY ...................................................................................... 43 8.1
Shutdown of Pipeline through SMCS .................................................................................... 43
8.2
Shutdown of Pipeline through SMCS without Prompts........................................................... 43
8.3
Shutdown of Pipeline through SMCS with Prompts ................................................................ 43
8.4
Shutdown of Pipeline manually ............................................................................................ 43
8.5
Shutdown of Receipt Terminal ............................................................................................. 43
9.
PIPELINE EVACUATION PHILOSOPHY ..................................................................................... 44
10.
HOLD LIST ........................................................................................................................... 45
15984-BP-10-PR-PHL-0001 Rev : B
Page 4 of 45
OPERATION AND CONTROL PHILOSOPHY
1.
INTRODUCTION
1.1
Project Description Bharat Oman Refineries Ltd. (BORL), a joint venture of BPCL has set up a state-of-art, grass root refinery with a capacity of 6 MMTPA at Bina, Dist. Sagar, Madhya Pradesh and is currently under low-cost expansion to 7.8 MMTPA. Post expansion of Bina Refinery, white oil (MS / HSD / SKO/ATF) will be about 5.46 MMTPA out of which 2.21 MMTPA will be moved to Panki (Kanpur) in Phase – I to meet demand in Northern market and balance product will be moved by Bina-Kota pipeline towards Kota and Jobner or Rail / Road movement towards Northern Indian market. This will address the growing demand of Northern India to some extent. The project considers laying of 18” Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) of 355 km connecting Bina Terminal to Existing Panki (Kanpur) terminal of BPCL with Intermediate Sectionalizing Valve stations, intermediate pigging station, receipt station at Panki. The Pipeline is designed such that to handle first phase throughput of 2.76 MMTPA (420 m3/hr) to 3.5 MMTPA (520 m3/hr) (year 2030-31) and then to finally handle a throughput of 4.8 MMTPA (730 m3/hr) (year 2038-39). In future, If the flowrate exceeds 4.8 MMTPA (730 m3/hr), then the proposed Pigging Station shall be converted to Pumping Station
15984-BP-10-PR-PHL-0001 Rev : B
Page 5 of 45
OPERATION AND CONTROL PHILOSOPHY
2.
GENERAL INFORMATION
2.1
Abbreviat ions Abbreviation
Definition
BPCL
Bharath Petroleum Corporation Limited
DOL
Direct online Starter
EPMC
Engineering and Project Management Consultant
ESD
Emergency Shut Down
HSD
High Speed Diesel
I/O
Input & Output
IPS
Intermediate Pigging Station
MMTPA
Million Metric Tonnes Per Annum
MMS
Machine Monitoring System
MS
Motor Spirit
NPSHA/R
Net Positive Suction Head Available / Required
OISD
Oil Industry Safety Directorate
PCK
Pipeline Compatible Kerosene
PCV
Pressure Control Valve
PLC
Programmable Logic Controller
ROSOV
Remote Operated Shutoff Valve
SKO
Superior Kerosene Oil
SMCS
SCADA Monitoring and Control Station
SCADA
Supervisory Control and Data Acquisition
TBC
To be confirmed
TMS
Tank Management System
UCP
Unit Control Panel
VFD
Variable Frequency Drive
15984-BP-10-PR-PHL-0001 Rev : B
Page 6 of 45
OPERATION AND CONTROL PHILOSOPHY
3.
REFERENCE DOCUMENTS 1. Process Design Basis – 15984-BP-10-PR-BOD-0001 2. P&IDs :Legends Legends and General Notes - 15984-BP-10100-PR-PID-0001, SHEET 1 Legends and General Notes - 15984-BP-10100-PR-PID-0001, SHEET 2 Legends and General Notes - 15984-BP-10100-PR-PID-0001, SHEET 3 Bina Dispatch Terminal Inlet Manifold - 15984-BP-10100-PR-PID-0002, SHEET 1 Booster Pumps - 15984-BP-10100-PR-PID-0002, SHEET 2 Flow Metering Assembly - 15984-BP-10100-PR-PID-0002, SHEET 3 Mainline Pumps - 15984-BP-10100-PR-PID-0002, SHEET 4 Scraper Launcher - 15984-BP-10100-PR-PID-0002, SHEET 5 Sump Tank and Sump Pump - 15984-BP-10100-PR-PID-0002, SHEET 6 Corrosion Inhibitor System - 15984-BP-10100-PR-PID-0002, SHEET 7 Tie-in - HSD Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 11 Tie-in - HSD Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 12 Tie-in - HSD Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 13 Tie-in - HSD Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 14 Tie-in - MS Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 15 Tie-in - MS Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 16 Tie-in - MS Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 17 Tie-in - MS Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 18 Tie-in - BKPL Inlet Manifold - 15984-BP-10100-PR-PID-0002, SHEET 19 Tie-in - Slop Tank Manifold - 15984-BP-10100-PR-PID-0002, SHEET 23
15984-BP-10-PR-PHL-0001 Rev : B
Page 7 of 45
OPERATION AND CONTROL PHILOSOPHY Intermediate Pigging Station Scraper Receiver - 15984-BP-10200-PR-PID-0003, SHEET 1 Flow Metering Assembly - 15984-BP-10200-PR-PID-0003, SHEET 2 Scraper Launcher - 15984-BP-10200-PR-PID-0003, SHEET 3 Sump and Slop Transfer Pump - 15984-BP-10200-PR-PID-0003, SHEET 4 Corrosion Inhibitor System - 15984-BP-10200-PR-PID-0003, SHEET 5 Panki Receipt Terminal Scraper Receiver - 15984-BP-10300-PR-PID-0004, SHEET 1 Basket Filter - 15984-BP-10300-PR-PID-0004, SHEET 2 Flow Meter - 15984-BP-10300-PR-PID-0004, SHEET 3 Outlet Manifold - 15984-BP-10300-PR-PID-0004, SHEET 4 Microfilter and FWS (future) - 15984-BP-10300-PR-PID-0004, SHEET 5 Sump Tank and Sump Pump - 15984-BP-10300-PR-PID-0004, SHEET 6 SV Station SV Station (Bina to IPS) - 15984-BP-10400-PR-PID-0005, SHEET 1 SV Station (IPS to Panki) - 15984-BP-10400-PR-PID-0005, SHEET 2 3. Cause & Effect - 15984-BP-10-PR-DCE-0001 4. Control Philosophy and Cause & Effect of Mainline Pump Vendor (by Vendor)
15984-BP-10-PR-PHL-0001 Rev : B
Page 8 of 45
OPERATION AND CONTROL PHILOSOPHY
4.
OBJECTIVE The primary objective of this document is to provide a basis document specifying the operation and control philosophy for BPPL pipeline which includes Bina Dispatch Terminal, Intermediate Pigging Station and Panki Receipt Terminal. Control shall be based on PLC and SCADA shall have supervisory controls which will link to existing plant controls at facility locations. The operation and control philosophy will also act as the guide document for all current and future design in order to provide: • Operating personnel and pipeline / plant safety. • Simplified and efficient operation.
15984-BP-10-PR-PHL-0001 Rev : B
Page 9 of 45
OPERATION AND CONTROL PHILOSOPHY
5.
OPERATION AND CONTROL PHILOSOPHY 1. Instrumentation and Control system shall be provided for safe and efficient control of petroleum products pipeline. 2. PLC (programmable logic control) based control system shall be provided at Dispatch stations, Receipt stations for the process interlocks / shutdown logic / MOV's (motor operated valve) operation and station monitoring whereas panel-based monitoring /control system (Working on 48V DC) shall be provided at intermediate pigging station. Control panels are provided for mounting the flow computers & other instruments. All controls, recording and link to remote indicating devices shall be through PLC located in the control rooms at dispatch station. 3. SCADA (Supervisory Control and Data Acquisition) system is envisaged to ensure effective and reliable control, management and supervision of pipeline from centralized location using Remote Telemetry Units (RTU) along the pipeline route. The SMCS (SCADA monitoring and control station) for this pipeline shall be provided. a. Real time leak detection system & Batch tracking integrated with SCADA network will be provided. b. Intrusion detection and negative pressure wave-based leak detection system (TBC) shall be provided. c. All essential control parameters of receipt terminals shall be integrated suitably in SCADA system and PLC control. 4. All supply operations for the pipeline system shall be under the control of dispatch stations which shall ensure the supply of the product at normal operating conditions. The dispatch station shall make all necessary arrangements for the petroleum products dispatch and ensure proper lining up of the system in conjunction with the receipt terminal. 5. The main pumping units will be shutdown automatically in the event of low suction pressure or high discharge pressure, mechanical seal failure, high vibration, high casing temperature etc. Very high station discharge pressures will also shutdown the pumps. At the pump discharge, a pressure control valve (100-PCV-001) shall be provided to control the pipeline inlet pressure within MAOP of the existing pipeline. Low signal selector is provided for selecting the low signal either from pump discharge or from suction side pressure controllers. This pressure control valve normally controls the
15984-BP-10-PR-PHL-0001 Rev : B
Page 10 of 45
OPERATION AND CONTROL PHILOSOPHY pipeline inlet pressure and the pump suction pressure controller over rides the discharge pressure controller if the suction pressure falls below the set value and pipeline inlet pressure is maintained at pre-set value. 6. All I/Os related to Pumps, Lube Oil System, VFD Selection & Breaker Line-up shall be configured in station PLC. Also, Pump start/stop, interlocks & trip functions shall be implemented in station PLC. Dedicated Machine monitoring system (MMS) shall be provided by Pump vendor for vibration & temperature monitoring. All trip signals from MMS for high vibration & temperature shall be connected hardwired to Station PLC. 7. Metering facilities shall be provided (1W+1S, at each station) with bypass line at the dispatch station, IPS and receipt terminals with flow computers to compute corrected volumetric flow rate as well as mass flow rate. Flow meter shall be ultrasonic flow meter or coriolis mass flow meter (TBC). Density meter (1 no. at each station) shall be provided at the dispatch terminal, IPS and at Panki receipt terminal. Conductivity meter (1 no.) shall be provided at dispatch terminal and an additional Density meter (1 no.) at the inlet of Scrapper Receiver shall be provided at Panki receipt terminal. 8. Corrosion Inhibitor (CI) dosing facilities shall be provided at dispatch station & IPS for controlling corrosion in the pipeline. Operation of CI dosing pumps shall be local. Corrosion monitoring system with corrosion probe and coupons located at 6 o'clock position in the station. Piping shall be provided at two suitable locations for monitoring corrosion in the pipeline. Electric Resistance probe for corrosion monitoring shall also be provided. 9. The sump pump and /or slop transfer pump will be tripped in case of low liquid level in the sump tank. 10. Thermal relief / safety valves shall be provided as per the requirement / standards such as per API 521 and equivalent.
15984-BP-10-PR-PHL-0001 Rev : B
Page 11 of 45
OPERATION AND CONTROL PHILOSOPHY
6.
OPERATION AND CONTROL DESCRIPTION Products HSD, MS, SKO and ATF from Bina Refinery tank farm are sent to the Bina-Kota Booster pumps. Similarly, Bina-Panki Booster pump receives products HSD and MS from the Bina Tank farm and products SKO and ATF from existing Bina-Kota inlet piping via a common header. These products are boosted to a pressure of 3 kg/cm2 (g) before being pumped to Panki Receipt station at a receipt pressure of 6.5 kg/cm2 (g) via main Pipeline using Mainline pump with a discharge pressure of 90 kg/cm2 (g). The operation and control description have following sections-
6.1
Bina Dispatch Terminal
6.1.1
Existing Storag e Tanks (Tie-ins) The products HSD and MS are taken into their individual outlet headers at the Bina pumping station from existing storage tanks. While products SKO and ATF are taken from tapping into the existing Bina-Kota Headers coming from their respective tanks. The tanks are provided with TMS to record the exact level in the tank. The inlet and outlet tank body Valves are ROSOVs and are operated either by a trip initiator (LAHH/LALL) or by activating the emergency push button during emergency. The tank outlet MOVs are manually operated and its position signal shall be sent to Bina Terminal PLC by software signal from existing BDT PLC. (TBC) Also, the software signal of liquid levels in each dispatch tank as well the ullage in the tank shall be sent to Bina PLC. This enables the operation to identify which tank is online and is available to take into dispatch mode and accordingly open the inlet manifold header MOV for transfer of the product. This is to ensure that there is continuous flow to the Booster and Mainline Pumps and hence constant throughput is maintained.
15984-BP-10-PR-PHL-0001 Rev : B
Page 12 of 45
OPERATION AND CONTROL PHILOSOPHY Table 1: Bina Dispatch Tank TMS Tank Tag No
Service
Outlet MOV Status (New)
Outlet ROSOV Status (Existing)
Level (mm) HLL (BOD)
LLLL*
Ullage (m3) (BOD)
70-TT-CR-01A
(HSD–Euro III)
10-100-MOV-1151
ROSOV-1118
17500
1000
14800
70-TT-CR-01B
(HSD–Euro III)
10-100-MOV-1152
ROSOV-1119
17500
1000
14800
70-TT-CR-01C
(HSD–Euro III)
10-100-MOV-1153
ROSOV-1120
17500
1000
14800
70-TT-CR-01D
(HSD–Euro III)
10-100-MOV-1154
ROSOV-1121
17500
1000
14800
70-TT-CR-01E
(HSD–Euro III)
10-100-MOV-1155
ROSOV-1122
17500
1000
14800
70-TT-CR-02A
(HSD–Euro IV)
10-100-MOV-1251
ROSOV-1218
17500
1000
14800
70-TT-CR-02B
(HSD–Euro IV)
10-100-MOV-1252
ROSOV-1219
17500
1000
14800
70-TT-CR-02C
(HSD–Euro IV)
10-100-MOV-1253
ROSOV-1220
17500
1000
14800
70-TT-CR-02D
(HSD–Euro IV)
10-100-MOV-1254
ROSOV-1221
17500
1000
14800
70-TT-CR-02E
(HSD–Euro IV)
10-100-MOV-1255
ROSOV-1222
17500
1000
14800
70-TT-FR-03A
(MS–Euro III)
10-100-MOV-1351
ROSOV-1318
14300
1000
11000
70-TT-FR-03B
(MS–Euro III)
10-100-MOV-1352
ROSOV-1319
14300
1000
11000
70-TT-FR-03C
(MS–Euro III)
10-100-MOV-1353
ROSOV-1320
14300
1000
11000
70-TT-FR-03D
(MS–Euro III)
10-100-MOV-1354
ROSOV-1321
14300
1000
11000
70-TT-FR-03E
(MS–Euro III)
10-100-MOV-1355
ROSOV-1322
14300
1000
11000
70-TT-FR-04A
(MS–Euro IV)
10-100-MOV-1451
ROSOV-1418
14500
1000
11000
70-TT-FR-04B
(MS–Euro IV)
10-100-MOV-1452
ROSOV-1419
14500
1000
11000
70-TT-FR-04C
(MS–Euro IV)
10-100-MOV-1453
ROSOV-1420
14500
1000
11000
70-TT-FR-04D
(MS–Euro IV)
10-100-MOV-1454
ROSOV-1421
14500
1000
11000
70-TT-FR-04E
(MS–Euro IV)
10-100-MOV-1455
ROSOV-1422
14500
1000
11000
70-TT-FR-05A/B/C/D/E
(SKO)
-
-
-
-
5600
70-TT-CFR-05A/B/C/D/E
(MS)
-
-
-
-
8900
* Assumed LLLL in absence of data
15984-BP-10-PR-PHL-0001 Rev : B
Page 13 of 45
OPERATION AND CONTROL PHILOSOPHY 6.1.2
Inlet Manifold The individual headers of HSD, MS, SKO and ATF and are provided with block valves (MOVs) close to the common header. These block valves are interlocked in such a way that when the pump station is operating, only one product header will be online. While switching over from one product to another product, separate dedicated soft hand switch in control room or field push buttons of the desired product is to be pressed. The logic executes the opening command of the desired product header MOV and closing command of the product header MOV which is in open position. Single interlocks are provided to supply desired product (SKO, AFT, MS (2 nos.) and HSD (2 nos.)) from 6 different sources. Also, it is ensured that intermingling of HSD, MS and ATF does not take place. Hence interlock is provided such that MS product cannot be transferred immediately after HSD product and vice versa. HSD MOV push button will activate only if the previous product transfer was HSD or SKO. Similarly, for MS, the MS MOV push button activates only if the previous product transfer was MS or SKO. Also, another interlock is provided for ATF transfer to ensure that intermingling of ATF with other products is avoided. ATF MOV push button will activate only if the manifold outlet MOV is closed. This interlock prevents opening of the two-product header at the same time to avoid intermingling of products which would lead to generation of low-quality product. INTERLOCK I-110 A
ACTION Close status of 10-100-MOV-032 (Inlet Manifold Isolation MOV) acts as Open Permissive for 10-100-MOV-026 (ATF Transfer MOV)
I-110 B
Once Open Permissive is available, Open 10-100-MOV-026 by pressing push button (HSH026/PB-026A) either from PLC or from field. On doing so, ATF transfer MOV opens while other MOV’s close.
I-111 A
Close Status of 10-100-MOV-029 (MS Euro-III Transfer MOV) AND 10-100-MOV-030 (MS Euro-IV Transfer MOV) AND 10-100-MOV-026 (ATF Transfer MOV) AND Open Status of 10100-MOV-032 (Inlet Manifold Isolation Valve) OR Open Status of 10-100-MOV-031 (SKO Transfer MOV) acts as an Open Permissive for 10-100-MOV-027/028 (HSD Euro-III/IV Transfer MOVs).
15984-BP-10-PR-PHL-0001 Rev : B
Page 14 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION
I-111 B/C
Once Open Permissive is available, Open desired HSD MOV i.e. either 10-100-MOV-027 or 10-100-MOV-028 by pressing push button (HSH-027/PB-027A OR HSH-028/PB-028A) either from PLC or from field. On doing so, relative HSD MOV (10-100-MOV-027 or 10-100-MOV028) opens while all other product transfer MOVs close (including ATF MOV).
I-113 A
Close Status of 10-100-MOV-027 (HSD Euro-III Transfer MOV) AND 10-100-MOV-028 (HSD Euro-IV Transfer MOV) AND 10-100-MOV-026 (ATF Transfer MOV) AND Open Status of 10100-MOV-032 (Inlet Manifold MOV) OR Open Position of 10-100-MOV-031 (SKO Transfer MOV) acts as an Open Permissive to Open 10-100-MOV-029/030 (MS Euro-III/IV Transfer MOV).
I-113 B/C
Once Open Permissive is available, Open Desired MS MOV i.e. either 10-100-MOV-029 or 10-100-MOV-030 by pressing push button (HSH-029/PB-029A OR HSH-030/PB-030A) either from PLC or from field. On doing so, relative MS MOV (10-100-MOV-029 or 10-100-MOV030) opens while all other product transfer MOVs close (including ATF MOV).
I-114
On pressing push button (HSH-031/PB-031A) of 10-100-MOV-031 (SKO Transfer MOV), SKO Transfer MOV opens while all other MOV’s including ATF Transfer MOV closes.
Shutdown Interlocks INTERLOCK
ACTUATED BY
E-030
HS-030A/B/C XS-102 XS-104 (Hardwired signal from existing BKPL PLC) XS-103 (Hardwired signal from existing BDT PLC)
E-005
ACTION
SET POINT
Trip 10-100-BP-001 A/B Trip 10-100-MLP-001 A/B
NA
Trip 10-100-SP-001 Close 10-100-MOV-023/ 10100-MOV-026/ 10-100-MOV032
SCADA ESD
Transfer shutdown signal to existing BKPL PLC or existing BDT PLC
PALL-044
Trip 10-100-MLP-001 A/B
-0.2 kg/cm²(g)
Trip 10-100-BP-001 A/B
15984-BP-10-PR-PHL-0001 Rev : B
Page 15 of 45
OPERATION AND CONTROL PHILOSOPHY Shutdown signal of Bina terminal is transferred to both BDT and BKPL PLC and shutdown signal received from any of these PLCs will activate shutdown action in Bina Panki Terminal.
6.1.3
Bina Pump Stat ion To start the pump station at Bina, the following conditions need to be ensured:
Line up product header to the Booster and Mainline pumps
Bina station ready to dispatch the product (No trip signals activated)
All station inlet/outlet valves and sectionalizing valves are in open position
Receipt terminal & downstream station is ready to receive products.
After verifying above conditions at Bina pumping station, one Booster Pump and one mainline pump is started by start-up push button. Station Alignment: INTERLOCK
ACTION
I-110 B OR I-111 B/C OR I-113 B/C OR I-114 Active
Station is Aligned
AND
10-100-BF-001A OR 10-100-BF-001B is Online AND 10-100-FT-001 OR 10-100-FT-002 is Online
6.1.3.1. Booster Pumps Booster Pumps (10-100-BP-001A/B) (1W+ 1S) receives supply from common header and pumps the fluid to suction of Mainline Pump of Bina Dispatch station. Booster pumps are provided to ensure adequate NPSHA for Main Line Pumps. An Automatic Circulation Valve (ARV) is provided to ensure minimum circulation flow through pump to avoid dry running of the pump as it will lead to cavitation and hence cause damage to the pump. Local or Remote mode can be selected with field mounted switch (XSL-102A/B) only. Pump Start Permissive is provided to ensure that pump can be started only when all respective signals as indicated in below table is fulfilled.
15984-BP-10-PR-PHL-0001 Rev : B
Page 16 of 45
OPERATION AND CONTROL PHILOSOPHY To start the Booster Pump at Bina, the following conditions need to be ensured:
Line up desired product to supply common header
Pump Suction MOV is in Open condition.
Pump discharge MOV is in closed condition.
All inline equipment like filters / flowmeter are lined up for transfer of product INTERLOCK
ACTION Below Signals acts as Start Permissive for the Booster Pump (10-100-BP-001A), non-availability of any of the signal will not allow the pump to be started. -
I-102A
-
I-102B
Booster Pump (10-100-BP-001A) Suction Pressure Healthy (PT-004) Booster Pump (10-100-BP-001A) Suction MOV (10-100-MOV-001) Open Booster Pump (10-100-BP-001A) Discharge MOV (10-100-MOV-003) Closed Booster Pump (10-100-BP-001B) Suction MOV (10-100-MOV-002) Closed Booster Pump (10-100-BP-001B) Discharge MOV (10-100-MOV-004) Closed Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Booster Pump (10-100-BP-001B) Off Station is Aligned Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Booster Pump (10-100BP-001A) either from PLC or from field which also opens Pump Discharge MOV (10-100-MOV-003) simultaneously with a time Delay of 10 seconds (TBC). Below Signals acts as Start Permissive for the Booster Pump (10-100-BP-001B), non-availability of any of the signal will not allow the pump to be started. -
I-103A -
15984-BP-10-PR-PHL-0001 Rev : B
Booster Pump (10-100-BP-001B) Suction Pressure Healthy (PT-008) Booster Pump (10-100-BP-001B) Suction MOV (10-100-MOV-002) Open Booster Pump (10-100-BP-001B) Discharge MOV (10-100-MOV-004) Closed Booster Pump (10-100-BP-001A) Suction MOV (10-100-MOV-001) Closed Booster Pump (10-100-BP-001A) Discharge MOV (10-100-MOV-003) Closed Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Booster Pump (10-100-BP-001A) Off Station is Aligned
Page 17 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION -
Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Booster Pump (10-100BP-001B) either from PLC or from field which also opens Pump Discharge MOV (10-100-MOV-004) simultaneously with a time Delay of 10 seconds (TBC).
I-103B
All suction and discharge MOVs’ should be properly lined up to ensure that open path is available for product transfer and that the pump does not reach shut off condition or dry run which could lead to damage of the pumps and cause potential Hazard. Inlet manifold Low Low Pressure trip is provided to trip the pump in the event of low pressure at the inlet manifold itself and hence protect pump from dry running.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-001
PALL-003
Trip 10-100-BP-001A
-0.3 kg/cm²(g)
E-002
PALL-007
Trip 10-100-BP-001B
-0.3 kg/cm²(g)
E-003
PAHH-006
Trip 10-100-BP-001A
8 kg/cm²(g)
E-004
PAHH-010
Trip 10-100-BP-001B
8 kg/cm²(g)
E-005
PALL-044
Trip 10-100-BP-001 A/B
-0.2 kg/cm²(g)
E-010
LY-002
Trip 10-100-MLP-001 A/B
(Rate of Rise in Level of Sump Tank)
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation ),
120 mm/min
Close 10-100-MOV-026 (ATF Header MOV), Close 10-100-MOV-032 (Inlet Manifold MOV) E-013
PAHH-029A/B/C
15984-BP-10-PR-PHL-0001 Rev : B
Trip 10-100-MLP-001 A/B Trip 10-100-BP-001 A/B
98.1 kg/cm²(g)
Page 18 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTUATED BY
ACTION
SET POINT
Close 10-100-MOV-023 (Station Isolation Valve)
E-014
Trip 10-100-MLP-001 A/B
5 kg/cm²(g)
Trip 10-100-BP-001 A/B
(TBC)
PALL-037
Close 10-100-MOV-023 (Station Isolation Valve) E-015
Trip 10-100-MLP-001 A/B
ZAL-023
NA
Trip 10-100-BP-001 A/B Trip 10-100-MLP-001 A/B
E-024
ZAH-038
NA
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation)
6.1.3.2. Bina Terminal Basket F ilt ers Basket type filters (10-100-BF-001A/B) (1W+1S) of 40 Mesh are used to filter out the debris etc. present (if any) in mainline pump suction. The high differential pressure alarm (0.5kg/cm²) across filter is provided to know the filter dirt level condition. The operator to ensure that the delta P across the filters are much below limit before taking the filters online to avoid clogging or obstruction to flow which could lead to shutoff condition in the pump. Operator will manually select the basket filter that is to be taken online by activating the corresponding MOV push button either from field or from control room. OPERATION Open 10-100-MOV-005 (On Upstream of Basket Filter 10-100-BF-001A) and 10-100MOV-007 (On Downstream of Basket Filter 10-100-BF-001A)
BY
ACTION
Operator
10-100-BF-001A is online
Close 10-100-MOV-006 (On Upstream of Basket Filter 10-100-BF-001B) and 10-100-
15984-BP-10-PR-PHL-0001 Rev : B
Page 19 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION
BY
ACTION
Operator
10-100-BF-001B is online
Operator
Initiate change over
MOV-034 (On Downstream of Basket Filter 10100-BF-001B) Open 10-100-MOV-006 (On Upstream of Basket Filter 10-100-BF-001B) and 10-100MOV-034 (On Downstream of Basket Filter 10-100-BF-001B) Close 10-100-MOV-005 (On Upstream of Basket Filter 10-100-BF-001A) and 10-100MOV-007 (On Downstream of Basket Filter 10-100-BF-001A) 10-100-DPAH-004/005 (Pressure Drop Across Basket Filters)
6.1.3.3. Bina Terminal F lowmeters Flow meters with 100% spare capacity is provided at upstream of Mainline Pumps. Pressure & temperature compensation is provided to measure & compute accurate mass flowrate. The Master flow meter (10-100-FT-003) is used for calibration of 10-100-FT-001 & 10-100-FT-002. The 10-100FT-003 will remain off line in normal operation and will be taken online whenever calibration of 10100-FT-001 or 10-100-FT-002 is to be done. Separate density meter 10-100-DT-001 is provided which will be connected to flow computer for mass flow measurement, it also determines the density of the product. Optical interface device (10-100-OID-001) will detect the interface between two fluid batches. Operator will manually select the flow meter that is to be taken online by activating the corresponding MOV push button either from field or from control room
OPERATION
ACTUATED BY
ACTION
Open 10-100-MOV-008 (On Upstream of Flow Meter 10-100-FT-001) and 10-100-MOV-010 (On Downstream of Flow Meter 10-100-FT001)
Operator
10-100-FT-001 is online
15984-BP-10-PR-PHL-0001 Rev : B
Page 20 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION
ACTUATED BY
ACTION
Operator
10-100-FT-002 is online
Close 10-100-MOV-009 (On Upstream of Flow Meter 10-100-FT-002) and 10-100-MOV-011 (On Downstream of Flow Meter 10-100-FT002) Open 10-100-MOV-009 (On Upstream of Flow Meter 10-100-FT-002) and 10-100-MOV-011 (On Downstream of Flow Meter 10-100-FT002) Close 10-100-MOV-008 (On Upstream of Flow Meter 10-100-FT-001) and 10-100-MOV-010 (On Downstream of Flow Meter 10-100-FT001)
6.1.3.4. Main Line Pumps Main line pumps (10-100-MLP-001A/B) (1W+ 1S) delivers desired product from Bina Dispatch Station to Panki receiving station via Intermediate Pigging Station. Pump is installed with Variable Frequency Drive (VFD) to cater to various flow requirements. Local or Remote mode can be selected with field mounted switch (XSL-101A/B) only. Pump Start Permissive is provided to ensure that pump can be started only when all respective signals as indicated in below table is fulfilled. Pump overall control can only be through station PLC. VFD mode: VFD mode should be used during startup to reduce the initial torque or for speed control, in the event when there is a constant change in the flowrates, VFD shall be operated. Separate VFDs are provided for each individual pump. However, the VFD panel shall be able to control either of the pumps. The logic to select the breaker (VFD breaker line-up) shall be implemented in station PLC. To start the Mainline Pump at Bina, the following conditions need to be ensured:
Line up Booster Pump
Pump Suction MOV is in Open condition.
Pump discharge MOV is in closed condition.
15984-BP-10-PR-PHL-0001 Rev : B
Page 21 of 45
OPERATION AND CONTROL PHILOSOPHY
Line up Basket Filter, Flow metering assembly and ensure that all inline MOVs are in open position (Refer section 6.1.5 and 6.1.6).
Ensure that the other Mainline Pump is in Off Mode.
INTERLOCK
ACTION Below Signals acts as Start Permissive for the Mainline Pump (10-100-MLP-001A), non-availability of any of the signal will not allow the pump to be started. -
I-104 A
I-104 B
-
Mainline Pump (10-100-MLP-001A) Suction Pressure Healthy (PT-016) Mainline Pump (10-100-MLP-001A) Suction MOV (10-100-MOV-013) Open Mainline Pump (10-100-MLP-001A) Discharge MOV (10-100-MOV-015) Closed Mainline Pump (10-100-MLP-001B) Suction MOV (10-100-MOV-014) Closed Mainline Pump (10-100-MLP-001B) Discharge MOV (10-100-MOV-016) Closed Booster Pump (10-100-BP-001A/B) Run Status Close Position of Commissioning Bypass MOV (10-100-MOV-012) Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Mainline Pump (10-100-MLP-001B) Off Machine Monitoring System Healthy (I-107) VFD Healthy Mainline Pump (10-100-MLP-001A) Discharge Pressure Healthy (PT-018) Station is Aligned Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Mainline Pump (10-100MLP-001A) either from PLC or from field which also opens the Pump Discharge MOV (10-100-MOV-015) simultaneously with a time Delay of 10 seconds (TBC). Below Signals acts as Start Permissive for the Mainline Pump (10-100-MLP-001B), non-availability of any of the signal will not allow the pump to be started.
I-105 A
-
15984-BP-10-PR-PHL-0001 Rev : B
Mainline Pump (10-100-MLP-001B) Suction Pressure Healthy (PT-020) Mainline Pump (10-100-MLP-001B) Suction MOV (10-100-MOV-014) Open Mainline Pump (10-100-MLP-001B) Discharge MOV (10-100-MOV-016) Closed Mainline Pump (10-100-MLP-001A) Suction MOV (10-100-MOV-013) Closed Mainline Pump (10-100-MLP-001A) Discharge MOV (10-100-MOV-015) Closed
Page 22 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION -
-
I-105 B
Booster Pump (10-100-BP-001A/B) Run Status Close Position of Commissioning Bypass MOV (10-100-MOV-012) Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Mainline Pump (10-100-MLP-001A) Off Machine Monitoring System Healthy (I-108) VFD Healthy Mainline Pump (10-100-MLP-001B) Discharge Pressure Healthy (PT-022) Station is Aligned Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Mainline Pump (10-100MLP-001B) either from PLC or from field which also opens the Pump Discharge MOV (10-100-MOV-016) simultaneously with a time Delay of 10 seconds (TBC). Start Permissive for 10-100-MLP-001A -
I-107
-
Healthy signal from Vibration and Temperature Monitoring System Healthy signal from Seal System Healthy signal from Lube Oil System
Start Permissive for 10-100-MLP-001B I-108
-
Healthy signal from Vibration and Temperature Monitoring System Healthy signal from Seal System Healthy signal from Lube Oil System
The Control Philosophy of Mainline Pump with respect to VFD breaker line-up, Pump operation from PLC, Machine Monitoring System etc. shall be developed and detailed further by Mainline Pump Vendor (Refer Vendor Control Philosophy and Cause and Effect). A Pressure Control Valve (PCV) is provided at the pump discharge to maintain either the pipeline inlet pressure or the pump suction pressure via a low signal selector switch. Downstream pressure controller ensures that the inlet pipeline pressure is maintained, and it does not exceed the design pressure of the pipeline which is 99 kg/cm2(g) and the upstream pressure controller maintains the suction pressure of the pump at 3 kg/cm2(g) such that required NPSH is maintained. Main line pump (10-100-MLP-001A) is started with suction MOV open and discharge MOV close position. Pump discharge PCV (10-100-PCV-001) and bypass (10-100-MOV-017) will be kept (Manual) closed. Now
15984-BP-10-PR-PHL-0001 Rev : B
Page 23 of 45
OPERATION AND CONTROL PHILOSOPHY discharge MOV will be opened manually. PCV bypass will be opened slowly against current pipeline back pressure. Take PCV and VFD on AUTO mode with FIC set point at say 420m3/hr (50%) and PIC set point at 91 kg/cm2g (100%). This opens PCV to around 50% (low difference selector of the two). Now, increase flow set point which will increase speed of the pump and opening of PCV. As the pump flow increases the pipeline back pressure at the PCV downstream will increase. The flow through pump is stabilized by fixing the PCV opening and speed of the pump. If the pipeline back pressure increases from set point (100%), the control will shift from flow to pressure loop and then PCV will close to attain the given set point and vice versa. PCV manual bypass to be closed accordingly. The pump discharge pressure will be achieved by operating the pressure control valve. The control valve receives input from suction 10-100-FIC-001, common discharge 10-100-PIC-025 and common mainline pumps suction 10-100-PIC-026 via low signal selector (LSS) logic. During pressure control operation, pump will be controlled based on pressure (out of two PIC-025 & PIC-026) selected by LSS that will have highest deviation from set point.
All suction and discharge MOVs’ should be properly lined up to ensure that open path is available for product transfer and that the pump does not reach shut off condition or dry run which could lead to damage of the pumps and cause potential Hazard.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-005
PALL-044
Trip 10-100-MLP-001A/B
-0.2 kg/cm²(g)
E-006
PALL-017
Trip 10-100-MLP-001A
3 kg/cm2(g)
E-007
PALL-021
Trip 10-100-MLP-001B
3 kg/cm2(g)
E-008
PAHH-019
Trip 10-100-MLP-001A
94.5 kg/cm2(g)
E-009
PAHH-023
Trip 10-100-MLP-001B
94.5 kg/cm2(g)
E-010
LY-002
Trip 10-100-MLP-001 A/B
(Rate of Rise in Level of Sump Tank)
Trip 10-100-BP-001 A/B
15984-BP-10-PR-PHL-0001 Rev : B
Close 10-100-MOV-023 (Station Isolation MOV),
120 mm/min
Page 24 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTUATED BY
ACTION
SET POINT
Close 10-100-MOV-026 (ATF Header MOV), Close 10-100-MOV-032 (Inlet Manifold MOV)
E-011
E-012
Machine Monitoring System of 10-100MLP-001A (VAHH/TAHH), Lube Oil System, Seal System Machine Monitoring System of 10-100MLP-001B (VAHH/TAHH), Lube Oil System, Seal System
HOLD 1
Trip 10-100-MLP-001A
HOLD 1
Trip 10-100-MLP-001B
Trip 10-100-MLP-001 A/B E-013
PAHH-029A/B/C
Trip 10-100-BP-001 A/B
98.1 kg/cm2(g)
Close 10-100-MOV-023 (Station Isolation MOV)
E-014
PALL-037
Trip 10-100-MLP-001 A/B
5 kg/cm²(g)
Trip 10-100-BP-001 A/B
(TBC)
Close 10-100-MOV-023 (Station Isolation MOV) Trip 10-100-MLP-001 A/B
E-015
ZAL-023
E-023
ZAH-012
Trip 10-100-MLP-001 A/B
E-024
ZAH-038
Trip 10-100-MLP-001 A/B
15984-BP-10-PR-PHL-0001 Rev : B
NA
Trip 10-100-BP-001 A/B NA
Page 25 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTUATED BY
ACTION
SET POINT
Trip 10-100-BP-001 A/B
NA
Close 10-100-MOV-023 (Station Isolation MOV) 6.1.4
Bina Terminal Scraper Launcher During normal operation, Bina Terminal scraper launcher (10-100-SLB-001) will remain off-line and following valves will be operated,
Close 10-100-MOV-018 /019/020/021
Open Main Block valve 10-000-SBV-001 and Station Isolation Valve 10-100-MOV-023
During Pigging operation, pig will be launched in the line via the Scraper Launcher and following valves will be operated,
Open 10-100-MOV-018 /019/020/021 and Main Block valve 10-000-SBV-001
Close Station Isolation Valve 10-100-MOV-023
Permissive link 10-100-US-001 is provided, so that the scraper launcher’s door can be opened only if 10-100-MOV-018, 10-100-MOV-019, 10-100-MOV-020 and 10-100-MOV-021 are closed. The launcher is to be drained once scraper is launched successfully and MOVs 018/019/020/021 are closed. INTERLOCK
ACTION
I-131
Close Position of Bina Terminal Scraper Launcher Hinge Door (US-001) acts as an open permissive to open 10-100-MOV-018, 10-100-MOV-019, 10-100-MOV-020 and 10-100-MOV-021.
During draining of the Scraper Launcher, the sump tank to be lined up and the Sump pump is to be brought online to transfer the drain either to the slop header or to the inlet manifold. Position sensor is also provided in the drain valves of the Pig Launcher to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is launched and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
15984-BP-10-PR-PHL-0001 Rev : B
Page 26 of 45
OPERATION AND CONTROL PHILOSOPHY The line up to station isolation valve i.e. 10-100-MOV-023 is designed for 900# i.e. shutoff pressure of the pump and the line downstream of the MOV is designed for 600# i.e. 98.1 kg/cm2(g). In the event when there is a HH pressure detected PAHH-029 (2oo3) set at 98.1 kg/cm2(g) shall be activated to close MOV-023. This MOV is fast acting MOV / Electro hydraulic valve.
Shutdown Interlocks INTERLOCK
E-013
ACTUATED BY
PAHH-029A/B/C (2oo3)
ACTION
SET POINT
Trip 10-100-MLP-001 A/B
98.1 kg/cm2(g)
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation MOV)
E-014
PALL-037
Trip 10-100-MLP-001 A/B
5 kg/cm²(g)
Trip 10-100-BP-001 A/B
(TBC)
Close 10-100-MOV-023 (Station Isolation MOV) E-015
ZAL- 023
E-024
ZAH-038
Trip 10-100-MLP-001 A/B
NA
Trip 10-100-BP-001 A/B Trip 10-100-MLP-001 A/B Trip 10-100-BP-001 A/B
NA
Close 10-100-MOV-023 (Station Isolation MOV)
6.1.5
Bina Terminal Sump Tank & Sump Pump The Bina Sump Tank (10-100-ST-001) is provided with outlet MOV, 10-100-MOV-025 shall be operated manually either from PLC or from field. All drains of Bina dispatch terminal are routed to this tank. Guided wave radar level transmitter 10-100-LT-001 & 002 are used to measure the level of sump tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 27 of 45
OPERATION AND CONTROL PHILOSOPHY High liquid level alarm (1700 mm) and Low liquid level alarm (300 mm) is provided to alert the operator as this is a manual operation, in the event of High alarm the operator shall start the pump to avoid overfilling of the sump tank and identify the cause of increase in level in the tank. A Vertical Submersible Pump i.e. Sump Pump (10-100-SP-001) is provided which is used to transfer the product to discharge of booster pumps or to existing slop header, this pump shall be operated manually. Also rate of rise of level in Sump Tank is monitored and the source valves are closed to avoid fast filling and eventually spillage of liquid from sump tank.
Shutdown Interlocks INTERLOCK
E-010
ACTUATED BY
ACTION
LY-002
Trip 10-100-MLP-001 A/B
(Rate of Rise in Level of Sump Tank)
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation MOV),
SET POINT
120 mm/min
Close 10-100-MOV-026 (ATF Header MOV), Close 10-100-MOV-032 (Inlet Manifold MOV) E-016
6.1.6
LALL-002
Trip 10-100-SP-001
150 mm
Bina terminal Corros ion Inhibitor Pack ag e Corrosion inhibitor package consists of corrosion inhibitor dosing tank (10-100-CIT-001), corrosion inhibitor dosing pump (10-100-CIP-001A/B) and related instrumentation. The package is vendor supply package. The dosing chemical shall be dosed to 18” main pipe line as per requirement. The dosing rate depends on the main line flowrate. Dosing pump is VFD operated pump, which receives signal from the Mainline flow meter i.e. 10-100-FIC-001 through dosage ppm function. A function is created in PLC which enables operation to manually change dosage concentration. Dosage concentration in ppm X Pipeline flowrate (10-100-FT-001/002) = Actual dosage rate. This signal will be sent to the VFD which adjusts the pump speed to match the required dosage rate.
15984-BP-10-PR-PHL-0001 Rev : B
Page 28 of 45
OPERATION AND CONTROL PHILOSOPHY 6.2
SV Stat ion SV station valves to be operable from SCADA SMCS only when remote/ control switch is in remote mode, The SV valve should be closed from SMCS after ensuring shut down of pipeline operation. The valve will be opened manually by local hand switches in presence of operating personnel. The SV valves should be closed only after shutting of the Upstream Pumps. Sudden or inadvertent closure of the SV station valves will lead to pressure surge in the upstream section of the pipeline and possible vacuum in the downstream section of the pipeline. The pressure surge in the pipeline will lead to a pressure exceeding the design pressure of the pipeline and hence operator should be cautious while operating the SV valves.
6.3
Intermediate Pigging Station (IPS) Intermediate Pigging Station is located ~ 182 km away from Bina Dispatch Station. IPS has Scraper Receiver, Basket Filters, Flowmeters, Density meter and Scraper Launcher. The bypass line is provided to bypass the entire IPS. Connection Provision to connect future IPS Pumps is also provided.
6.3.1
IPS Scraper Receiver During normal operation, IPS Scraper Receiver (10-200-SRB-001) will remain off-line and following valves will be operated,
Close 10-200-MOV–002/005/006/007
Open Main Block valve 10-000-SBV-002 and Station Isolation Valve 10-200-MOV-003 and 10-200-036
During Pigging operation, pig will be received in the Scraper Receiver and following valves will be operated,
Open 10-200-MOV-002/005/006/007 and Main Block valve 10-000-SBV-002
Close Station Isolation Valve 10-200-MOV-003 and 10-200-036
Permissive link 10-200-US-001 is provided, so that the scraper Receiver’s door can be opened only if 10-200-MOV-002/005/006 and 007 are closed. The Receiver is to be drained once scraper is received successfully and 10-200-MOV-002/005/006/007 are closed.
15984-BP-10-PR-PHL-0001 Rev : B
Page 29 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
I-132
ACTION Close Position of IPS Scraper Receiver Hinge Door (US-001) acts as an open permissive to open 10-200-MOV-002, 10-200-MOV-005, 10-200-MOV-006 and 10200-MOV-007.
During draining of the Scraper Receiver, the sump tank to be lined up and the Sump pump and Slop Pump is to be brought online to transfer the drain back to the main pipeline. Position sensor is also provided in the drain valves of the Pig Receiver to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is received and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
Shutdown Interlocks INTERLOCK
E-031
ACTUATED BY
HS-031 A/C SCADA ESD
LY-002 E-019
6.3.2
(Rate of Rise in Level of Sump Tank)
ACTION
SET POINT
Close 10-200-MOV-003, 10-200-MOV036, 10-200-MOV-023 and 10-200MOV-024 (IPS Station Isolation MOVs)
NA
Open 10-200-MOV-022 (IPS Bypass MOV) Close 10-200-MOV-003, 10-200-MOV036, 10-200-MOV-023 and 10-200MOV-024 (IPS Station Isolation MOVs)
120 mm/min
Open 10-200-MOV-022 (IPS Bypass MOV)
IPS Basket Filters Basket type filters (10-200-BF-001A/B) (1W+1S) of 40 Mesh are used to filter out the debris etc. present (if any) in mainline pump suction. The high differential pressure alarm (0.5kg/cm2) across filter is provided to know the filter dirt level condition. Operator will manually select the basket filter that is to be taken online by activating the corresponding MOV push button either from field or from control room
15984-BP-10-PR-PHL-0001 Rev : B
Page 30 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION Open 10-200-MOV-009 (On Upstream of Basket Filter 10-200BF-001A) and 10-200-MOV-011 (On Downstream of Basket Filter 10-200BF-001A) Close 10-200-MOV-010 (On Upstream of Basket Filter 10-200BF-001B) and 10-200-MOV-012 (On Downstream of Basket Filter 10-200BF-001B) Open 10-200-MOV-010 (On Upstream of Basket Filter 10-200BF-001B) and 10-200-MOV-012 (On Downstream of Basket Filter 10-200BF-001B) Close 10-200-MOV-009 (On Upstream of Basket Filter 10-200BF-001A) and 10-200-MOV-011 (On Downstream of Basket Filter 10-200BF-001A) DPAH-001/002 (Pressure Drop across Basket Filters) 6.3.3
BY
ACTION
Operator
10-200-BF-001A is online
Operator
10-200-BF-001B is online
Operator
Initiate change over
IPS F lowmeters Flow meters with 100% spare capacity is provided at upstream of Mainline Pumps. Pressure & temperature compensation is provided to measure & compute accurate mass flowrate. The Master flow meter (10-200-FT-003) is used for calibration of 10-200-FT-001 & 10-200-FT-002. The 10-200FT-003 will remain off line in normal operation and will be taken online whenever calibration of 10200-FT-001 or 10-200-FT-002 is to be done. Separate density meter 10-200-DT-001 is provided which will be connected to flow computer for mass flow measurement, it also determines the density of the product.
15984-BP-10-PR-PHL-0001 Rev : B
Page 31 of 45
OPERATION AND CONTROL PHILOSOPHY Operator will manually select the flow meter that is to be taken online by activating the corresponding MOV push button either from field or from control room
OPERATION
ACTUATED BY
ACTION
Operator
10-200-FT-001 is online
Operator
10-200-FT-002 is online
Open 10-200-MOV-013 (On Upstream of Flow Meter 10-200-FT-001) and 10-200-MOV-015 (On downstream of Flow Meter 10-200-FT-001) Close 10-200-MOV-014 (On Upstream of Flow Meter 10-200-FT-002) and 10-200-MOV-016 (On downstream of Flow Meter 10-200-FT-002) Open 10-200-MOV-014 (On Upstream of Flow Meter 10-200-FT-002) and 10-200-MOV-016 (On downstream of Flow Meter 10-200-FT-002) Close 10-200-MOV-013 (On Upstream of Flow Meter 10-200-FT-001) and 10-200-MOV-015 (On downstream of Flow Meter 10-200-FT-001) 6.3.4
IPS Scraper Launcher During normal operation, IPS Scraper Launcher (10-200-SLB-001) will remain off-line and following valves will be operated,
Close 10-200-MOV-017/018 /019/020
Open Main Block valve 10-000-SBV-003 and Station Isolation Valve 10-200-MOV-023/024
During Pigging operation, pig will be launched in the line via the Scraper Launcher and following valves will be operated,
Open 10-200-MOV-017/018 /019/020 and Main Block valve 10-000-SBV-003
Close Station Isolation Valve 10-200-MOV-023/024
Permissive link US-002 is provided, so that the scraper launcher’s door can be opened only if 10200-MOV-017/018 /019/020 are closed. The launcher is to be drained once scraper is launched successfully and 10-200-MOV-017/018 /019/020 are closed.
15984-BP-10-PR-PHL-0001 Rev : B
Page 32 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
I-133
ACTION Close Position of IPS Scraper Launcher Hinge Door (US-002) acts as an open permissive to open 10-200-MOV-017, 10-200-MOV-018, 10-200-MOV-019 and 10200-MOV-020.
During draining of the Scraper Launcher, the sump tank to be lined up and the Sump pump and Slop Pump is to be brought online to transfer the drain to the main pipeline. Position sensor is also provided in the drain valves of the Pig Launcher to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is launched and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
Shutdown Interlocks INTERLOCK
E-017
ACTUATED BY
PALL-010
LY-002 E-019
6.3.5
(Rate of Rise in Level of Sump Tank)
ACTION Close: 10-200-MOV-023 (Station Isolation MOV) & MOV- 10200-024 (Station Isolation MOV),
Close 10-200-MOV-003, 10-200-MOV-036, 10-200-MOV023 and 10-200-MOV-024 (IPS Station Isolation MOVs)
SET POINT 5 kg/cm²(g) (TBC) 120 mm/min
Open 10-200-MOV-022 (IPS Bypass MOV)
IPS Stat ion Bypass Station Bypass is provided to divert product directly to the next station when station is down. During this scenario, the station isolation valves 10-200-MOV-003/036/023/024 are closed and the bypass valve 10-200-MOV-022 is opened.
6.3.6
IPS Sump Tank and Pumps The IPS Sump Tank (10-200-ST-001) is provided with outlet 10-200-MOV-029/032 which shall be operated manually either from PLC or from field. All drains of IPS are routed to this tank. Guided wave radar level transmitter 10-200-LT-001 & 002 are used to measure the level of Sump Tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 33 of 45
OPERATION AND CONTROL PHILOSOPHY High liquid level alarm (1700 mm) and Low liquid level alarm (300 mm) is provided to alert the operator as this is a manual operation, in the event of High alarm the operator shall start the pump to avoid overfilling of the sump tank and identify the cause of increase in level in the tank. As there are no slop tanks at the IPS location, slop transfer pumps (10-200-SLP-001A/B) (1W+1S) are provided to transfer drains from slop tank to 18” main pipe line. A Vertical Submersible Pump i.e. Sump Pump (10-200-SP-001) is used to ensure adequate pressure at suction of Slop Transfer pumps to avoid cavitation. These Pumps are operated manually. INTERLOCK
ACTION Below Signals acts as Start Permissive for the Slop Transfer Pump (10-200-SLP001A), non-availability of any of the signal will not allow the pump to be started. -
I-116
-
Slop Transfer Pump (10-200-SLP-001A) Suction MOV (10-200-MOV-029) Open Slop Transfer Pump (10-200-SLP-001A) Discharge MOV (10-200-MOV-030) Closed Sump Transfer Pump (10-200-SP-001) Slop Transfer Pump (10-200-SLP-001B) Off
Below Signals acts as Start Permissive for the Slop Transfer Pump (10-200-SLP001B), non-availability of any of the signal will not allow the pump to be started. I-117
-
Slop Transfer Pump (10-200-SLP-001B) Suction MOV (10-200-MOV-032) Open Slop Transfer Pump (10-200-SLP-001B) Discharge MOV (10-200-MOV-031) Closed Sump Transfer Pump (10-200-SP-001) Slop Transfer Pump (10-200-SLP-001A) Off
On availability of Start Permissive signal Operator will start Slop Transfer Pump either from PLC or from field which also opens Pump Discharge MOV simultaneously.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-018
LALL-002
Trip 10-200-SP-001 (IPS Sump Pump) & 10-200-SLP-001A/B (IPS Slop Pump)
150 mm
15984-BP-10-PR-PHL-0001 Rev : B
Page 34 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
E-019
6.3.7
ACTUATED BY
ACTION
SET POINT
LY-002
Close 10-200-MOV-003, 10-200-MOV036, 10-200-MOV-023 and 10-200-MOV024 (IPS Station Isolation MOVs)
120 mm/min
(Rate of Rise in Level of Sump Tank)
Open 10-200-MOV-022 (IPS Bypass MOV)
IPS Corrosion Inhibitor pack age Corrosion inhibitor package consists of corrosion inhibitor dosing tank (10-200-CIT-001), corrosion inhibitor dosing pump (10-200-CIP-001A/B) and related instrumentation. The package is vendor supply package. The dosing chemical shall be dosed to 18” main pipe line as per requirement. The dosing rate depends on the type of fluid passing through main pipeline & its flowrate. Dosing pump is VFD operated pump, which receives signal from the Mainline flow meter i.e. 10-200-FIC-001 through dosage ppm function. A function is created in PLC which enables operation to manually change dosage concentration. Dosage concentration in ppm X Pipeline flowrate (10-200-FT-001/002) = Actual dosage rate. This signal will be sent to the VFD which adjusts the pump speed to match the required dosage rate.
6.4
Panki Receipt Terminal
6.4.1
Panki Terminal Scraper Receiver During normal operation, Panki Scraper Receiver (10-300-SRB-001) will remain off-line and following valves will be operated,
Close 10-300-MOV–002/003/004/005
Open Main Block valve 10-000-SBV-004 and Station Isolation 10-300-Valve MOV-006/035
During Pigging operation, pig will be received in the Scraper Receiver and following valves will be operated,
Open 10-300-MOV–002/003/004/005 and Main Block valve 10-000-SBV-004
Close Station Isolation Valve 10-300-MOV-006/035
15984-BP-10-PR-PHL-0001 Rev : B
Page 35 of 45
OPERATION AND CONTROL PHILOSOPHY Permissive link US-001 is provided, so that the scraper Receiver’s door can be opened only if 10300-MOV-002/003/004/005 are closed. The Receiver is to be drained once scraper is launched successfully and 10-300-MOV-002/003/004/005 are closed. INTERLOCK
ACTION
I-134
Close Position of Panki Terminal Scraper Receiver Hinge Door (US-001) acts as an open permissive to open 10-300-MOV-002, 10-300-MOV-003, 10-300-MOV-004 and 10-300-MOV-005.
During draining of the Scraper Receiver, the sump tank to be lined up and the Sump pump is to be brought online to transfer the drain either to the slop header or to the inlet manifold. Position sensor is also provided in the drain valves of the Pig Receiver to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is received and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
Shutdown Interlocks INTERLOCK
ACTUATED BY
E-032
HS-032A/B/C
ACTION
SET POINT
SCADA ESD
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs) and 10-300MOV-030 (MOV at the Downstream of PCV)
NA
E-020
PAHH-007A/B/C
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs) and 10-300MOV-030 (MOV at the Downstream of PCV)
10 kg/cm2 (g)
E-022
LY-002 (Rate of Rise in Level of Sump Tank)
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs)
15984-BP-10-PR-PHL-0001 Rev : B
120 mm/min
Page 36 of 45
OPERATION AND CONTROL PHILOSOPHY 6.4.2
Panki Terminal Bask et Filters Basket type filters (10-300-BF-001A/B) (1W+1S) of 40 Mesh are used to filter out the debris etc. present (if any) in mainline pump suction. The high differential pressure alarm (0.5kg/cm2) across filter is provided to know the filter dirt level condition. Operator will manually select the basket filter that is to be taken online by activating the corresponding MOV push button either from field or from control room OPERATION Open 10-300-MOV-008 (On Upstream of Basket Filter 10300-BF-001A) and 10-300-MOV-009 (On Downstream of Basket Filter 10-300-BF-001A) Close 10-300-MOV-010 (On Upstream of Basket Filter 10300-BF-001B) and 10-300-MOV-011 (On Downstream of Basket Filter 10-300-BF-001B) Open 10-300-MOV-010 (On Upstream of Basket Filter 10300-BF-001B) and 10-300-MOV-011 (On Downstream of Basket Filter 10-300-BF-001B) Close 10-300-MOV-008 (On Upstream of Basket Filter 10300-BF-001A) and 10-300-MOV-009 (On Downstream of Basket Filter 10-300-BF-001A) 10-300-DPAH-001/002 (Pressure Drop across Basket Filters)
6.4.3
BY
ACTION
Operator
10-300-BF-001A is online
Operator
10-300-BF-001B is online
Operator
Initiate change over
Panki Terminal Pressure Control Valve A pressure control valve (10-300-PCV-001) is provided to control upstream as well as downstream pressure at Panki Terminal. The control valve receives pressure signal from upstream and downstream pressure controller PIC010 and PIC-009, a low signal selector is provided which controls the control valve based on low pressure signal. The control valve normally controls the upstream pressure, however the downstream pressure controller PIC-010 overrides upstream pressure controller PIC-009 when downstream pressure increases above set value and terminal pressure is maintained.
15984-BP-10-PR-PHL-0001 Rev : B
Page 37 of 45
OPERATION AND CONTROL PHILOSOPHY
The line downstream of the control valve after 10-300-MOV-030 is designed for 300# i.e. 48 kg/cm2(g). In the event when there is a HH pressure detected at the control valve (10-300-PCV001) outlet, PAHH-007 (2oo3) set at 10 kg/cm2(g) shall be activated to close 10-300-MOV-030, this MOV is a fast acting MOV/Electro hydraulic valve.
Shutdown Interlock INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-020
PAHH-007A/B/C (2oo3)
Close 10-300-MOV-030
10 kg/cm2(g)
SRV is provided at the Panki terminal which is set @ 10 kg/cm2 to protect the downstream system which is designed for 300# i.e. 48 kg/cm2 (g). The SRV outlet is routed either to HSD or MS slop tank. Mechanical interlock is provided to ensure that at all times only one valve is open. 6.4.4
Panki Terminal Flo wmeters Flow meters with 100% spare capacity is provided at upstream of mainline pumps. Pressure & temperature compensation is provided to measure & compute accurate mass flowrate. The Master flow meter (10-300-FT-003) is used for calibration of 10-300-FT-001 & 10-300-FT-002. The 10-300FT-003 will remain off line in normal operation and will be taken online whenever calibration of 10300-FT-001 or 10-300-FT-002 is to be done. Separate density meter 10-300-DT-002 is provided which will be connected to flow computer for mass flow measurement, it also determines the density of the product. Optical interface device (10-300-OID-001) will detect interface between two fluid batches. Operator will manually select the flow meter that is to be taken online by activating the corresponding MOV push button either from field or from control room
15984-BP-10-PR-PHL-0001 Rev : B
Page 38 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION Open 10-300-MOV-012 (On Upstream of Flow Meter 10300-FT-001) and 10-300-MOV-014 (On Downstream of Flow Meter 10-300-FT-001) Close 10-300-MOV-0013 (On Upstream of Flow Meter 10300-FT-002) and 10-300-MOV-015 (On Downstream of Flow Meter 10-300-FT-002) Open 10-300-MOV-0013 (On Upstream of Flow Meter 10300-FT-002) and 10-300-MOV-015 (On Downstream of Flow Meter 10-300-FT-002) Close 10-300-MOV-012 (On Upstream of Flow Meter 10300-FT-001) and 10-300-MOV-014 (On Downstream of Flow Meter 10-300-FT-001)
6.4.5
ACTUATED BY
ACTION
Operator
10-300-FT-001 is online
Operator
10-300-FT-002 is online
Panki Terminal Sump Tank & Sump Pump The Panki Sump Tank (10-300-ST-001) is provided with inlet and outlet MOVs, 10-300-MOV039/028 which shall be operated manually either from PLC or from field. All drains of Bina dispatch terminal are routed to this tank. Guided wave radar level transmitter 10-300-LT-001 & 002 are used to measure the level of sump tank. High liquid level alarm (1700 mm) and Low liquid level alarm (300 mm) is provided to alert the operator as this is a manual operation, in the event of High alarm the operator shall start the pump to avoid overfilling of the sump tank and identify the cause of increase in level in the tank. A Vertical Submersible Pump i.e. Sump Pump (10-300-SP-001) is provided which is used to transfer the product to suction of booster pumps or to existing slop header, this pump shall be operated manually. Also rate of rise of level in Sump Tank is monitored and the source valves are closed to avoid fast filling and eventually spillage of liquid from sump tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 39 of 45
OPERATION AND CONTROL PHILOSOPHY Shutdown Interlocks
6.4.6
INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-021
LALL-002
Trip 10-300-SP-001 (Panki Terminal Sump Pump)
150 mm
E-022
LY-002 (Rate of Rise in Level of Sump Tank)
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs)
120 mm/min
Outlet Manifold The individual headers of HSD, MS, SKO and ATF and are provided with block valves (MOVs) close to the common header. These block valves are interlocked in such a way that only one product header will be online. While switching over from one product to another product, separate dedicated soft hand switch in control room or field push buttons of the desired product is to be pressed. The logic executes the opening command of the desired product header MOV and closing command of the product header MOV which is in open position. Single interlocks are provided to receive desired product (SKO, AFT, MS and HSD). The opening and closing command are executed simultaneously. This interlock prevents opening of the two receipt headers at the same time to avoid intermingling of products. Opening of ATF product receipt MOV and MS product receipt MOV is based on the open status of Slop receipt MOV. If the Slop receipt MOV is open, only then open permissive is provided to MS and ATF receipt MOV. This is to ensure that no HSD/SKO product is not taken into ATF or MS tanks and that all interfaces are directed first to Slop Tank. INTERLOCK
ACTION
I-121
Open status of 10-300-MOV-023 (Slop Receipt MOV) acts as Open Permissive to 10-300-MOV-017 (ATF Product Receipt MOV) and 10-300-MOV-020/021 (MS Product Receipt MOV’s).
I-122
Once Open Permissive is available (I-121), Open 10-300-MOV-017 (ATF Product
15984-BP-10-PR-PHL-0001 Rev : B
Page 40 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION Receipt MOV) by pressing push button (HSH-017/PB-017A) either from PLC or from field. On doing so, ATF Receipt MOV(MOV-017) opens while other Receipt MOV’s close.
I-123
Since MS into HSD and SKO into HSD is acceptable, Open Permissive for 10-300MOV-018 (HSD Product Receipt MOV) is not required. Hence on pressing push button (HSH-018/PB-018A) either from PLC or from field, 10-300-MOV-018 opens while other Receipt MOVs’ close.
I-124
Since MS into HSD and SKO into HSD is acceptable, Open Permissive for 10-300MOV-019 (HSD Product Receipt MOV) is not required. Hence on pressing push button (HSH-019/PB-019A) either from PLC or from field, 10-300-MOV-019 open while other Receipt MOVs’ close.
I-125
Once Open Permissive is available (I-121), Open 10-300-MOV-020 (MS Product Receipt MOV) by pressing push button (HSH-020/PB-020A) either from PLC or from field. On doing so, MS Receipt MOV (10-300-MOV-020) opens while other Receipt MOV’s close.
I-126
Once Open Permissive is available (I-121), Open 10-300-MOV-021 (MS Product Receipt MOV) by pressing push button (HSH-021/PB-021A) either from PLC or from field. On doing so, MS Receipt MOV (10-300-MOV-021) opens while other Receipt MOV’s close.
I-127
Open Permissive for 10-300-MOV-022 (SKO Product Receipt MOV) is not required. Hence on pressing push button (HSH-022/PB-022A) either from PLC or from field, 10-300-MOV-022 opens while other Receipt MOV’s close.
I-128
Open Permissive for 10-300-MOV-023 (Slop Product Receipt MOV) is not required. Hence on pressing push button (HSH-023/PB-023A) either from PLC or from field, 10-300-MOV-023 open while other Receipt MOV’s close.
15984-BP-10-PR-PHL-0001 Rev : B
Page 41 of 45
OPERATION AND CONTROL PHILOSOPHY
7.
PIPELINE STARTUP
7.1
Initial Start-Up Initially, pre-flush water is pushed by running booster pump by lining up the tank which is having water. A first batching pig is then launched with water by running one booster pump and pipeline is filled with water. Once backpressure starts increasing start one Mainline Pump. After some time, another Booster and another Mainline Pump can be started. As earlier second batching pig shall then be launched and further filling up of water is done. Finally, insert third batching pig and operate the pumps on Petroleum products to propel the pig trains. Thereafter, pig train is propelled by operating booster and mainline pumps in series.
7.2
Start-Up after Emergency Shutdown Start Booster Pump with minimum flow bypass on auto mode. Start Mainline Pump. Check suction pressure at the dispatch terminal. Once pressure reaches, above 5kg/cm2, ensure that flow is established up to tank at Panki. Once flow is established, start corrosion inhibitor dosing subsequently.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
E-023
ZAH-012
Trip 10100-MLP-CF-101 A/B (Mainline Pump)
15984-BP-10-PR-PHL-0001 Rev : B
Page 42 of 45
OPERATION AND CONTROL PHILOSOPHY
8.
PIPELINE SHUTDOWN PHILOSOPHY Shutdown of any station along the pipeline may cause shutting down of the entire pipeline operation. Shutdown of the pipeline, if required, can be done either manually or through SMCS. However, shutdown will be done manually only when the SMCS is not working due to any reason. Any station willing to have shutdown will request SMCS for the shutdown of the pipeline.
8.1
Shutdown of Pipeline through SMCS Shutdown of the pipeline, if required, will be done manually and through the SMCS. Through SMCS shutdown can be done using prompts and without prompts.
8.2
Shutdown of Pipeline through SMCS wit hout Prompts Pipeline can be taken into shutdown by actuation of a single command in the SMCS. Here the operator is not required to follow the shutdown steps. SMCS will follow all the steps to take smooth shut down of pipeline.
8.3
Shutdown of Pipeline through SMCS wit h Prompts Pipeline can be taken into shutdown by actuation of sequence of prompts in the SMCS. Here the operator is required to follow the shutdown steps to take smooth shut down of pipeline
8.4
Shutdown of Pipeline manually Pipeline can be taken into shutdown manually only when SMCS is not working due to any reason. Here the operator is required to follow the shutdown steps to take smooth shut down of pipeline.
8.5
Shutdown of R eceipt Terminal In case of fire, a big leak or other such emergencies, it is important to shut down the receipt terminal at Panki. Pipeline can be isolated completely by closing the station isolation valves by pressing ESD push buttons, which can be closed from SMCS. For the shutdown of pipeline operator at receipt terminal will inform to the pipeline control room. The fire alarm should be raised, and appropriate steps should be taken. This philosophy to be updated further after discussion with client (HOLD 2).
15984-BP-10-PR-PHL-0001 Rev : B
Page 43 of 45
OPERATION AND CONTROL PHILOSOPHY
9.
PIPELINE EVACUATION PHILOSOPHY In case of any emergency, evacuation of the pipeline from SV-01 to Bina can be done by taking advantage of the elevation gradient and hence a bypass line to existing tanks is provided. INTERLOCK
ACTION Open status of 10-100-MOV-019 (Bina Pig Launcher isolation valve) and close position of 10-100-MOV-023 (Station Isolation valve) acts as Open Permissive to 10-100-MOV-038 (Evacuation bypass line)
I-109
Shutdown Interlocks INTERLOCK
ACTUATED BY
E-024
ZAH-038
ACTION Close 10-100-MOV-023 and Trip Mainline Pump (10-100-001A/B) and Trip Booster Pump (10-100BP-001A/B)
The destination of evacuation liquid is to existing Slop tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 44 of 45
OPERATION AND CONTROL PHILOSOPHY
10.
HOLD LIST 1. Mainline Pump Vendor details (Machine Monitoring System, Operating and Control Philosophy) 2. Pipeline Shutdown Philosophy & Evacuation Philosophy
15984-BP-10-PR-PHL-0001 Rev : B
Page 45 of 45
CAUSE AND EFFECT
EPCM SERVICES BINA PANKI PIPELINE PROJECT
CAUSE AND EFFECT
Project No: 403102-15984 Document No: 15984-BP-10-PR-DCE-0001 31 JUL 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-PR-DCE-0001 Rev : B
Page 1 of 10
CAUSE AND EFFECT
SYNOPSIS This document presents the Cause and Effect of the Bina Panki Multiproduct Pipeline Project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for IDC
ORIG
DATE
CUSTOMER APPROVAL
DATE
DHOS
Issued for Review
f JANS
15984-BP-10-PR-DCE-0001 Rev : B
WORLEYPARSONS APPROVAL
16 JUL 2019 JANS
B
REVIEW
DHOS
31 JUL 2019
NAIU/KAVK
Page 2 of 10
CAUSE AND EFFECT General notes: 1. The Safety Instrumented System (SIS) for this project will have two levels of Shut-down. a. Shutdown (S/D) Level 1: Total Plant Shutdown. A manual or automatic initiation on confirmed fire for the complete isolation. b. Shutdown (S/D) Level 2: Process Unit / Equipment Shutdown. A manual or automatic initiation on a major process upset that activates the shutdown of the equipment or of the equipment and connected systems.
15984-BP-10-PR-DCE-0001 Rev : B
Page 3 of 10
SOFT SIGNAL TO EXISTING BKPL PLC
SOFT SIGNAL TO EXISTING BDT PLC
HOLD 2
HOLD 2
15984-BP-10-100-PR-PID-0002 SHEET 1 CLOSE INLET MANIFOLD ISOLATION MOV 10-100 10-100-MOV-032
15984-BP-10-100-PR-PID-0002 SHEET 1 CLOSE ATF HEADER ISOLATION MOV 10-100 10-100-MOV-026
15984-BP-10-100-PR-PID-0002 SHEET 5 10-100 CLOSE STATION ISOLATION MOV 10-100-MOV-023
15984-BP-10-100-PR-PID-0002 SHEET 6 TRIP BINA TERMINAL SUMP PUMP 10-100 10-100-SP-001
15984-BP-10-100-PR-PID-0002 SHEET 4 TRIP MAIN LINE PUMP - B 10-100 10-100-MLP-001B
15984-BP-10-100-PR-PID-0002 SHEET 4 TRIP MAIN LINE PUMP - A 10-100 10-100-MLP-001A
15984-BP-10-100-PR-PID-0002 SHEET 2 TRIP BOOSTER PUMP - B 10-100 10-100-BP-001B
SIL
S/D Level
Unit
Input Tag
Interlock No.
P&ID
Cause
15984-BP-10-100-PR-PID-0002 SHEET 2 10-100
Field Device
Effect Unit
10-100-BP-001A
SHUTDOWN INTERLOCKS- BINA TERMINAL
TRIP BOOSTER PUMP - A
P&ID
NOTES: 1. 2 OUT OF 3 VOTING ARRANGEMENT TO BE PROVIDED.
Legend TOTAL PLANT SHUTDOWN
15984-BP-10-100-PR-PID0002 SHEET 3
E-030
-
FIRE / EMERGENCY SHUTDOWN
-
1
HS-030A HS-030B HS-030C XS-102 XS-XXX (Hardwired Signal from Existing BKPL PLC) XS-XXX (Hardwired Signal from Existing BDT PLC) Hold 2
TR
TR
TR
TR
TR
CL
CL
CL
X
X
CL OP SD SP ST TR PO PS X
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor Signal Transfer
HOLD: 1. MAINLINE PUMP MACHINE MONITORING SYSTEM, LUBE OIL SYSTEM, SEAL SYSTEM VENDOR DETAILS 2. EXCHANGE SIGNAL TAG NUMBERS FROM EXISTING FACILITY
EQUIPMENT SHUTDOWN 15984-BP-10-100-PR-PID0002 SHEET 1 15984-BP-10-100-PR-PID0002 SHEET 2 15984-BP-10-100-PR-PID0002 SHEET 2
E-005
PALL-044
E-001
PALL-003
E-002
PALL-007
LOW LOW PRESSURE AT INLET MANIFOLD SUCTION PRESSURE LOW LOW OF BOOSTER PUMP 10-100-BP-001A SUCTION PRESSURE LOW LOW OF BOOSTER PUMP 10-100-BP-001B
10-100
2
PT-044
TR
10-100
2
PT-003
TR
10-100
2
PT-007
PAHH-006
DISCHARGE PRESSURE HIGH HIGH OF BOSTER PUMP 10-100-BP-001A
10-100
2
PT-006
E-004
PAHH-010
DISCHARGE PRESSURE HIGH HIGH OF BOOSTER PUMP 10-100-BP-001B
10-100
2
PT-010
E-011
HOLD 1
10-100
2
HOLD 1
10-100
2
HOLD 1
15984-BP-10-100-PR-PID0002 SHEET 2
E-003
15984-BP-10-100-PR-PID0002 SHEET 2
15984-BP-10-100-PR-PID0002 SHEET 4
TR
TR
TR
TR TR
TR
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM SIGNAL FROM SEAL SYSTEM
TR
SIGNAL FROM LUBE OIL SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 4
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM E-012
HOLD 1
SIGNAL FROM SEAL SYSTEM
TR
SIGNAL FROM LUBE OIL SYSTEM 15984-BP-10-100-PR-PID0002 SHEET 4
E-006
PALL-017
SUCTION PRESSURE LOW LOW OF MAIN LINE PUMP 10-100-MLP-001A
10-100
2
PT-017
15984-BP-10-100-PR-PID0002 SHEET 4
E-007
PALL-021
SUCTION PRESSURE LOW LOW OF MAIN LINE PUMP 10-100-MLP-001B
10-100
2
PT-021
15984-BP-10-100-PR-PID0002 SHEET 4
E-008
PAHH-019
DISCHARGE PRESSURE HIGH HIGH OF MAIN LINE PUMP 10-100-MLP-001A
10-100
2
PT-019
15984-BP-10-100-PR-PID0002 SHEET 4
E-009
PAHH-023
DISCHARGE PRESSURE HIGH HIGH OF MAIN LINE PUMP 10-100-MLP-001B
10-100
2
PT-023
PRESSURE HIGH HIGH ON MAIN LINE PUMP COMMON DISCHARGE LINE (OUTLET OF 10-100 CONTROL VALVE)
2
PIPELINE PRESSURE LOW LOW
10-100
2
CLOSE POSITION OF STATION ISOLATION VALVE
10-100
RATE OF RISE IN LEVEL OF SUMP TANK
10-100
15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5
PAHH-029A E-013 (NOTE 1)
15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 6 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 6
PAHH-029B
PALL-037
E-015
ZAL-023
E-010
LY-002
E-023
ZAH-012
E-024
ZAH-038
E-016
LALL-002
TR
TR
TR
PT-029A TR
TR
TR
TR
CL
PT-037
TR
TR
TR
TR
CL
2
MOV-023
TR
TR
TR
TR
2
LT-002
TR
TR
TR
TR
10-100
2
MOV-012
TR
TR
10-100
2
MOV-038
TR
TR
10-100
2
LT-002
PAHH-029C E-014
TR
PT-029B PT-029C
OPEN POSITION OF COMMISSIONING BYPASS VALVE OPEN POSITION OF EVACUATION LINE BACK TO TANKS LEVEL LOW LOW IN BINA TERMINAL SUMP TANK 10-100-ST-001
TR
TR
CL
CL
CL Project Title
CL BINA PANKI PIPELINE PROJECT TR Drawing Title CAUSE AND EFFECT DIAGRAM Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. 4 OF 10
Scale@A3 NONE
Rev. No. B
15984-BP-10-200-PR-PID-0003 SHEET 4 TRIP IPS SUMP PUMP 10-200 10-200-SP-001
15984-BP-10-200-PR-PID-0003 SHEET 4 TRIP IPS SLOP TRANSFER 10-200-SLP-001B 10-200 PUMP - B
15984-BP-10-200-PR-PID-0003 SHEET 4
CLOSE STATION ISOLATION 15984-BP-10-200-PR-PID-0003 MOV SHEET 3 10-200-MOV-024 10-200
TRIP IPS SLOP TRANSFER 10-200-SLP-001A 10-200 PUMP - A
CLOSE STATION ISOLATION 15984-BP-10-200-PR-PID-0003 MOV SHEET 3 10-200-MOV-023 10-200
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 1 CLOSE IPS STATION ISOLATION MOV 10-200-MOV-036 10-200
10-200-MOV-022 10-200 OPEN IPS BYPASS MOV
15984-BP-10-200-PR-PID-0003 SHEET 1 CLOSE IPS STATION ISOLATION MOV
Field Device
10-200-MOV-003 10-200
SIL
S/D Level
Cause
Unit
Input Tag
Interlock No.
P&ID
Unit
Effect
P&ID
SHUTDOWN INTERLOCKS - IPS
NOTES:
Legend TOTAL PLANT SHUTDOWN 15984-BP-10-200-PR-PID0003 SHEET 1
E-031
-
FIRE / EMERGENCY SHUTDOWN
-
1
HS-031A HS-031C
10-200
2
PT-010
10-200
2
LT-002
10-200
2
LT-002
CL
CL
CL
CL
CL
CL
CL
CL
CL OP SD SP ST TR PO PS
OP
EQUIPMENT SHUTDOWN 15984-BP-10-200-PR-PID0003 SHEET 3 15984-BP-10-200-PR-PID0003 SHEET 4 15984-BP-10-200-PR-PID0003 SHEET 4
E-017
PALL-010 PIPELINE PRESSURE LOW LOW
E-018
LOW LOW LEVEL IN IPS SUMP TANK 10LALL-002 200-ST-001
E-019
LY-002
RATE OF RISE IN LEVEL OF SUMP TANK
TR CL
CL
TR
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
TR
OP
Project Title BINA PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number Sheet No. Scale@A3 15984-BP-10-PR-DCE-0001 5 OF 10 NONE
Rev. No. B
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 2
15984-BP-10-300-PR-PID-0004 SHEET 6
10- CLOSE STATION ISOLATION 300 MOV
CLOSE MOV AT THE 10DOWNSTREAM OF THE 300 PRESSURE CONTROL VALVE
10- TRIP PANKI TERMINAL SUMP 300 PUMP
10-300-MOV-035
10-300-MOV-030
10-300-SP-001
Field Device
10- CLOSE STATION ISOLATION 300 MOV
Effect SIL
S/D Level
Cause
Unit
Input Tag
Interlock No.
P&ID
Unit
10-300-MOV-006
P&ID
SHUTDOWN INTERLOCKS - PANKI TERMINAL
NOTES: 1. 2 OUT OF 3 VOTING ARRANGEMENT TO BE PROVIDED.
Legend TOTAL PLANT SHUTDOWN 15984-BP-10-300-PR-PID0004 SHEET 1
E-032
-
FIRE / EMERGENCY SHUTDOWN FROM DCS
-
1
HS-032A HS-032B HS-032C
CL
CL
CL
CL
CL
CL
CL OP SD SP ST TR PO PS
EQUIPMENT SHUTDOWN 15984-BP-10-300-PR-PID0004 SHEET 2
15984-BP-10-300-PR-PID0004 SHEET 2
PAHH-007A
E-020 (NOTE 1)
15984-BP-10-300-PR-PID0004 SHEET 2 15984-BP-10-300-PR-PID0004 SHEET 6 15984-BP-10-300-PR-PID0004 SHEET 6
PAHH-007B
PT-007A
PRESSURE HIGH HIGH DOWNSTREAM OF THE CONTROL VALVE
10300
2
PAHH-007C
E-021
LALL-002
E-022
LY-002
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
PT-007B
PT-007C LEVEL LOW LOW IN PANKI TERMINAL SUMP TANK RATE OF RISE IN LEVEL OF SUMP TANK
10300 10300
2
LT-002
2
LT-002
TR CL
CL
Project Title BIAN PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. 6 OF 10
Scale@A3 NONE
Rev. No. B
15984-BP-10-100-PR-PID0002 SHEET 1 ATF TRANSFER HEADER MOV
HSD TRANSFER HEADER MOV
HSD TRANSFER HEADER MOV
MS TRANSFER HEADER MOV
MS TRANSFER HEADER MOV
SKO TRANSFER HEADER MOV
10100
10100
10100
10100
10100
10-100-MOV-027
10-100-MOV-028
10-100-MOV-029
10-100-MOV-030
10-100-MOV-031
Field Device
10100
Unit
SIL
Input Tag
Interlock No.
P&ID
Cause
10-100-MOV-026
Effect
P&ID
PROCESS CONTROL INTERLOCKS - BINA INLET MANIFOLD
Unit
NOTES:
Legend
EQUIPMENT INTERLOCKS CLOSE POSITION OF INLET MANIFOLD ISOLATION MOV
10100
MOV-032
PO
HSH-026/PB-026A AND I-110A
OPEN ATF TRANSFER HEADER MOV
10100
MOV-026
OP
I-111A
ZAL-029 AND 'ZAL-030 AND 'ZAL-026 AND 'ZAH-032 OR 'ZAH-031
CLOSE POSITION OF MS TRANSFER MOV AND CLOSE POSITION OF MS TRANSFER MOV AND CLOSE POSITION OF ATF TRANSFER MOV AND OPEN POSITION OF INLET MANIFOLD MOV OR OPEN POSITION OF SKO TRANSFER MOV
10100
I-111B
HSH-027/PB-027A AND I-111A
OPEN HSD TRANFER MOV
10100
MOV-027
I-111C
HSH-028/PB-028A AND I-111A
OPEN HSD TRANFER MOV
10100
MOV-028
I-113A
ZAL-027 AND 'ZAL-028 AND 'ZAL-026 AND 'ZAH-032 OR 'ZAH-031
CLOSE POSITION OF HSD TRANSFER MOV AND CLOSE POSITION OF HSD TRANSFER MOV AND CLOSE POSITION OF ATF TRANSFER MOV AND OPEN POSITION OF INLET MANIFOLD MOV OR OPEN POSITION OF SKO TRANSFER MOV
10100
MOV-027 MOV-028 MOV-026 MOV-032 MOV-031
I-113B
HSH-029/PB-029A AND I-113A
OPEN MS TRANSFER MOV
10100
MOV-029
CL
CL
I-113C
HSH-030/PB-030A AND I-113A
OPEN MS TRANSFER MOV
10100
MOV-030
CL
I-114
'HSH-031/PB-031A
OPEN SKO TRANSFER MOV
10100
MOV-031
CL
I-110A
I-110B
15984-BP-10-100-PR-PID0002 SHEET 1
ZAL-032
CL
CL
PO
PO
CL
OP
CL
CL
MOV-029 MOV-030 MOV-026 MOV-032 MOV-031
CL
CL
CL
CL
CL
CL
CL
OP
CL
CL
CL
PO
PO
CL
OP
CL
CL
CL
CL
CL
OP
CL
CL
CL
CL
CL
OP
CL OP SD SP ST TR PO PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
Project Title BINA PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. Scale@A3 7 OF 10
NONE
Rev. No. B
I-102A
I-102B
15984-BP-10-100-PR-PID-0002 Sheet 2
I-103A
I-103B
I-104A
I-104B
15984-BP-10-100-PR-PID-0002 Sheet 4
I-105A
I-105B
I-107
I-108
PXL-004
BOOSTER PUMP (10-100-BP-001A) SUCTION PRESSURE HEALTHY
PT-004
PS
ZAH-001
BOOSTER PUMP (10-100-BP-001A) SUCTION MOV OPEN 10-100
MOV-001
PS
ZAL-003
BOOSTER PUMP (10-100-BP-001A) DISCHARGE MOV CLOSED
10-100
MOV-003
PS
ZAL-002
BOOSTER PUMP (10-100-BP-001B) SUCTION MOV CLOSED
10-100
MOV-002
PS
ZAL-004
BOOSTER PUMP (10-100-BP-001B) DISCHARGE MOV CLOSED
10-100
MOV-004
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
BOOSTER PUMP (10-100-BP-001B) OFF
10-100
10-100-BP-001B (MOTOR)
PS
START BOOSTER PUMP(10-100-BP-001A)
10-100
10-100-BP-001A (MOTOR)
ST
PXL-008
BOOSTER PUMP (10-100-BP-001B) SUCTION PRESSURE HEALTHY
10-100
PT-008
PS
ZAH-002
BOOSTER PUMP (10-100-BP-001B) SUCTION MOV OPEN 10-100
MOV-002
PS
ZAL-004
BOOSTER PUMP (10-100-BP-001B) DISCHARGE MOV CLOSED
10-100
MOV-004
PS
ZAL-001
BOOSTER PUMP (10-100-BP-001A) SUCTION MOV CLOSED
10-100
MOV-001
PS
ZAL-003
BOOSTER PUMP (10-100-BP-001A) DISCHARGE MOV CLOSED
10-100
MOV-003
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
BOOSTER PUMP (10-100-BP-001A) OFF
10-100
10-100-BP-001A (MOTOR)
PS
START BOOSTER PUMP(10-100-BP-001B)
10-100
10-100-BP-001B (MOTOR)
ST
HSH-102A/ PB-102A-A AND I-102A
HSH-102B/ PB-102B-A AND I-103A
10-100
15984-BP-10-100-PR-PID0002 SHEET 4 MAINLINE PUMP (10-10010-100-MOV-016 10-100 MLP-001B) DISCHARGE VALVE
15984-BP-10-100-PR-PID0002 SHEET 2
15984-BP-10-100-PR-PID0002 SHEET 4 MAINLINE PUMP (10-10010-100-MOV-015 10-100 MLP-001A) DISCHARGE VALVE
BOOSTER PUMP (10-10010-100-MOV-004 10-100 BP-001B) DISCHARGE VALVE
15984-BP-10-100-PR-PID0002 SHEET 2 BOOSTER PUMP (10-10010-100-MOV-003 10-100 BP-001A) DISCHARGE VALVE
15984-BP-10-100-PR-PID0002 SHEET 4
3) VFD SELECTOR SWITCH TO BE PROVIDED FOR SELECTING THE RESPECTIVE PUMP. 4) THE VFD PANEL SHALL BE ABLE TO CONTROL ANY OF THE PUMP.THE LOGIC TO SELECT THE BREAKER (VFD BREAKER LINE-UP) SHALL BE IMPLEMENTED IN STATION PLC.
CL OP SD SP ST TR PO PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
HOLD: 1) MAINLINE PUMP MACHINE MONITORING SYSTEM, LUBE OIL SYSTEM, SEAL SYSTEM VENDOR DETAILS. 2) MAINLINE PUMP VENDOR CAUSE AND EFFECT AND CONTROL PHILOSOPHY. 3) DETAILS RELATED TO VFD BREAKER LINE-UP. OP
OP
PXL-016
MAINLINE PUMP (10-100-MLP-001A) SUCTION PRESSURE HEALTHY
10-100
PT-016
PS
MAINLINE PUMP (10-100-MLP-001A) SUCTION MOV OPEN
10-100
MOV-013
PS
ZAL-015
MAINLINE PUMP (10-100-MLP-001A) DISCHARGE MOV CLOSE
10-100
MOV-015
PS
ZAL-014
MAINLINE PUMP (10-100-MLP-001B) SUCTION MOV CLOSE
10-100
MOV-014
PS
ZAL-016
MAINLINE PUMP (10-100-MLP-001B) DISCHARGE MOV CLOSE
10-100
MOV-016
PS
BOOSTER PUMP (10-100-BP-001A/B) RUN STATUS
10-100
10-100-BP-001A/B (MOTOR)
PS
ZAL-012
CLOSE POSITION OF COMMISSIONING BYPASS VALVE
10-100
MOV-012
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
MAINLINE PUMP (10-100-MLP-001B) OFF
10-100
10-100-MLP-001B (MOTOR)
PS
10-100
10-100-MLP-001A (MOTOR)
ST
OP
PXL-020
MAINLINE PUMP (10-100-MLP-001B) SUCTION PRESSURE HEALTHY
10-100
PT-020
PS
ZAH-014
MAINLINE PUMP (10-100-MLP-001B) SUCTION MOV OPEN
10-100
MOV-014
PS
ZAL-016
MAINLINE PUMP (10-100-MLP-001B) DISCHARGE MOV CLOSE
10-100
MOV-016
PS
ZAL-013
MAINLINE PUMP (10-100-MLP-001A) SUCTION MOV CLOSE
10-100
MOV-013
PS
ZAL-015
MAINLINE PUMP (10-100-MLP-001A) DISCHARGE MOV CLOSE
10-100
MOV-015
PS PS
BOOSTER PUMP (10-100-BP-001A/B) RUN STATUS
10-100
10-100-BP-001A/B (MOTOR)
ZAL-012
CLOSE POSITION OF COMMISSIONING BYPASS VALVE
10-100
MOV-012
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
MAINLINE PUMP (10-100-MLP-001A) OFF
10-100
10-100-MLP-001A (MOTOR)
PS
START MAINLINE PUMP (10-100-MLP-001B)
10-100
10-100-MLP-001B (MOTOR)
ST
HOLD 1
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM SEAL SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM LUBE OIL SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM SEAL SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM LUBE OIL SYSTEM
10-100
HOLD 1
PS
HSH-101B/ PB-101B-A AND I-105A / 108
2) REFER OPERATION AND CONTROL PHILOSOPHY DOCUMENT "15984-BP10-PR-PHL-0001" FOR DETAILED DESCRIPTION OF CONTROL PHILOSOPHY.
Legend:
ZAH-013
HSH-101A/ PB-101A-A START MAINLINE PUMP (10-100-MLP-001A) AND I-104A / 107
PERMISSIVE TO START 10-100-MLP-001B 10-100 MAINLINE PUMP (10-100MLP-001B)
15984-BP-10-100-PR-PID0002 SHEET 4 PERMISSIVE TO START 10-100-MLP-001A 10-100 MAINLINE PUMP (10-100MLP-001A)
15984-BP-10-100-PR-PID0002 SHEET 2 PERMISSIVE TO START 10-100 BOOSTER PUMP(10-100BP-001B) 10-100-BP-001B
15984-BP-10-100-PR-PID0002 SHEET 2 PERMISSIVE TO START 10-100 BOOSTER PUMP(10-100BP-001A)
Field Device
10-100-BP-001A
P&ID Unit
Cause
SIL
Input Tag
Interlock No.
P&ID
Unit
Effect
PROCESS CONTROL INTERLOCKS - PUMP OPERATION
NOTES: 1) PUMP IS CONTROLLED FROM PROGRAMMABLE LOGIC CONTROLLER (PLC).
OP
Project Title
BINA PANKI PIPELINE PROJECT Drawing Title
CAUSE AND EFFECT
Drawing Number
Sheet No.
Scale@A3
Rev. No.
15984-BP-10-PR-DCE-0001
8 OF 10
NONE
B
10-300 SLOP RECEIPT MOV 10-300-MOV-023
CL
CL
OP
CL
CL
CL
CL
CL
CL
CL
OP
CL
CL
CL
CL
MOV-020
CL
CL
CL
OP
CL
CL
CL
10-300
MOV-021
CL
CL
CL
CL
OP
CL
CL
10-300
MOV-022
CL
CL
CL
CL
CL
OP
CL
10-300
MOV-023
CL
CL
CL
CL
CL
CL
OP
10-300
10-300 SKO PRODUCT RECEIPT MOV 10-300-MOV-022
CL
10-300-MOV-040
10-300 MS PRODUCT RECEIPT MOV 10-300-MOV-021
CL
RECEIPT MANIFOLD INLET MOV
15984-BP-10-300-PR-PID0004 SHEET 4 CL
Unit I-122
10-300 MS PRODUCT RECEIPT MOV
10-300 HSD PRODUCT RECIEPT MOV 10-300-MOV-019
10-300-MOV-020
10-300 HSD PRODUCT RECIEPT MOV 10-300-MOV-018
PO
Unit
Input Tag ZAH-023
SIL
Interlock No.
P&ID
I-121
Cause
ATF PRODUCT RECEIPT MOV (FUTURE) 10-300
PO
Effect Field Device
10-300-MOV-017
P&ID
PROCESS CONTROL INTERLOCKS - PANKI OUTLET MANIFOLD
NOTES:
Legend
EQUIPMENT INTERLOCKS
15984-BP-10-300-PR-PID0004 SHEET 4
OPEN POSITION OF SLOP RECEIPT MOV
10-300
MOV-023
PO
HSH-017/PB-017A AND I-121
OPEN ATF PRODUCT RECEIPT MOV (FUTURE)
10-300
MOV-017
OP
CL
I-123
HSH-018/PB-018A
OPEN HSD PRODUCT RECIEPT MOV
10-300
MOV-018
CL
I-124
HSH-019/PB-019A
OPEN HSD PRODUCT RECIEPT MOV
10-300
MOV-019
I-125
HSH-020/PB-020A AND I-121
OPEN MS PRODUCT RECEIPT MOV
10-300
I-126
HSH-021/PB-021A AND I-121
OPEN MS PRODUCT RECEIPT MOV
I-127
HSH-022/PB-022A
OPEN SKO PRODUCT RECEIPT MOV
I-128
HSH-023/PB-023A
OPEN SLOP RECEIPT MOV
CL
CL OP SD SP ST TR PO PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
Project Title BINA PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number
Sheet No.
Scale@A3
Rev. No.
15984-BP-10-PR-DCE-0001
9 OF 10
NONE
B
15984-BP-10-200-PR-PID-0003 SHEET 1
15984-BP-10-200-PR-PID-0003 SHEET 1
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
10-200-MOV-006 10-200 RECEIVING LINE MOV
10-200-MOV-007 10-200 RECEIVING LINE MOV
IPS SCRAPER 10-200-MOV-017 10-200 LAUNCHER ISOLATION MOV
IPS SCRAPER 10-200-MOV-018 10-200 LAUNCHER ISOLATION MOV
10-200-MOV-019 10-200 KICKER LINE MOV
10-200-MOV-020 10-200 KICKER LINE MOV
PANKI TERMINAL 10-300-MOV-002 10-300 SCRAPER RECEIVER ISOLATION MOV
PANKI TERMINAL 10-300-MOV-003 10-300 SCRAPER RECEIVER ISOLATION MOV
10-300-MOV-004 10-300 RECEIVING LINE MOV
10-300-MOV-005 10-300 RECEIVING LINE MOV
IPS SCRAPER RECEIVER 15984-BP-10-200-PR-PID-0003 ISOLATION MOV SHEET 1
15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-MOV-021 10-100 KICKER LINE MOV
10-200-MOV-005 10-200
15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-MOV-020 10-100 KICKER LINE MOV
IPS SCRAPER RECEIVER 15984-BP-10-200-PR-PID-0003 ISOLATION MOV SHEET 1
15984-BP-10-100-PR-PID-0002 SHEET 5 BINA TERMINAL 10-100-MOV-019 10-100 SCRAPER LAUNCHER ISOLATION MOV
10-200-MOV-002 10-200
15984-BP-10-100-PR-PID-0002 SHEET 5 BINA TERMINAL 10-100-MOV-018 10-100 SCRAPER LAUNCHER ISOLATION MOV
PERMISSIVE TO START 15984-BP-10-200-PR-PID-0003 10-200-SLP-001B 10-200 SLOP TRANSFER PUMP SHEET 4 (10-200-SLP-001B)
PERMISSIVE TO OPEN 15984-BP-10-100-PR-PID-0002 EVACUATION LINE MOV SHEET 5
PERMISSIVE TO START 15984-BP-10-200-PR-PID-0003 10-200-SLP-001A 10-200 SLOP TRANSFER PUMP SHEET 4 (10-200-SLP-001A)
Field Device
10-100-MOV-038 10-100
P&ID SIL
Cause
Unit
Input Tag
Interlock No.
P&ID
Unit
Effect
PROCESS CONTROL INTERLOCKS - MISCELLANEOUS
NOTES:
Legend:
15984-BP-10-100-PR-PID-0002 SHEET 5
I-131
USI-001
CLOSE POSITION OF BINA TERMINAL SCRAPER LAUNCHER HINGE DOOR
10-100
US-001
15984-BP-10-200-PR-PID-0003 SHEET 1
I-132
USI-001
CLOSE POSITION OF IPS SCRAPER RECEIVER HINGE DOOR
10-200
US-001
15984-BP-10-200-PR-PID-0003 SHEET 3
I-133
USI-002
CLOSE POSITION OF IPS SCRAPER LAUNCHER HINGE DOOR
10-200
US-002
15984-BP-10-300-PR-PID-0004 SHEET 1
I-134
USI-001
CLOSE POSITION OF PANKI SCRAPER RECEIVER HINGE DOOR
10-300
US-001
15984-BP-10-100-PR-PID-0002 SHEET 5
ZAL-023 AND ZAH-019
10-100
MOV-023
PO
I-109
10-100
MOV-019
PO
15984-BP-10-200-PR-PID-0003 SHEET 4
15984-BP-10-200-PR-PID-0003 SHEET 4
PO
PO
PO
10-200
MOV-029
PS
SLOP TRANSFER PUMP (10-200-SLP-001A) DISCHARGE MOV CLOSED
10-200
MOV-030
PS
IPS SUMP PUMP (10-200-SP-001) RUN STATUS
10-200
10-200-SP-001 (MOTOR)
PS
IPS SLOP TRANSFER PUMP (10-200-SLP-001B) OFF
10-200
10-200-SLP-001B (MOTOR)
PS
ZAH-032
SLOP TRANSFER PUMP (10-200-SLP-001B) SUCTION MOV OPEN
10-200
MOV-032
PS
ZAL-031
SLOP TRANSFER PUMP (10-200-SLP-001B) DISCHARGE MOV CLOSED
10-200
MOV-031
PS
10-200
10-200-SP-001 (MOTOR)
PS
10-200
10-200-SLP-001A (MOTOR)
PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
PO
PO
PO
PO
PO
ZAL-030
IPS SLOP TRANSFER PUMP (10-200-SLP-001A) OFF
PO
PO
SLOP TRANSFER PUMP (10-200-SLP-001A) SUCTION MOV OPEN
IPS SUMP PUMP (10-200-SP-001) RUN STATUS
PO
PO
ZAH-029
I-116
I-117
CLOSE POSITION OF BINA STATION ISOLATION VALVE AND OPEN POSITION OF PIG LAUNCHER ISOLATION VALVE
PO
CL OP SD SP ST TR PO PS
PO
PO
PO
Project Title
BINA PANKI PIPELINE PROJECT Drawing Title
CAUSE AND EFFECT Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. 10 OF 10
Scale@A3 NONE
Rev. No. B
PN
TN
N
BHARAT PETROLEUM CORPORATION LTD.
PN
TN N
N
BHARAT PETROLEUM CORPORATION LTD.
PN
TN
N
BHARAT PETROLEUM CORPORATION LTD.
PN
TN
N
BHARAT PETROLEUM CORPORATION LTD.
N N TO KANPUR
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
EPCM SERVICES FOR BINA‐PANKI PIPELINE PROJECT
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Project No: 403102‐15984 Document No: 15984‐BP‐10‐PE‐SPC‐0005 23 Aug 2019 I‐Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 1 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
SYNOPSIS This document presents Specification for External Painting and Protective Coating for the Bina‐Panki (Kanpur) Multi‐Product Pipeline Project. The Specification is used to detail the design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT WORLEY‐ PARSONS APPROVAL
REV
DESCRIPTION
ORIG
REVIEW
A
Issued for IDC
BHOP
MAYM
BHOP
MAYM
KAVK / NAIU
f
BHOP
MAYM
KAVK / NAIU
B
0
Issued for Customer Review
Issued for Use
15984‐BP‐10‐PE‐SPC‐0005 REV 0
CUSTOMER APPROVAL
DATE
18 Jun 2019
XXX
KAVK / NAIU
DATE
02 Jul 2019
23 Aug 2019
Page 2 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
CONTENTS 1
I NT R O D U CT I O N ......................................................................................................... 5
1. 1
GE NE RAL ..................................................................................................................... 5
1. 2
P RO JE C T D E S C RIP TIO N ........................................................................................ 5
1.3
S COP E ........................................................................................................................... 5
1. 4
EX CE PTIONS .............................................................................................................. 5
2
C O DES A ND S T A N D AR D S ...................................................................................... 5
2. 1
O R DE R O F P RE CE DEN C E ...................................................................................... 5
2. 2
C O DE A N D S T A N DA RD S ........................................................................................ 5
3
GE NE RAL ..................................................................................................................... 6
3. 1
W O R KM AN S HI P ......................................................................................................... 6
3. 2
M A R K I NG C O N DI T I O N S .......................................................................................... 6
4
MA TE RI ALS ................................................................................................................. 6
4. 1
S T O R AGE O F M ATE RI ALS ..................................................................................... 7
4. 2
M A N U F A CT U RE R’S R E CO M M E N D A T I O N ......................................................... 7
4. 3
MA TE RI AL A N D P AI NTI N G FO R I NST R U MEN T I TEMS ................................. 7
5
EXT E NT OF P AI N TI NG ............................................................................................. 7
5. 1
S U RF A CES T O BE PA I NTE D ................................................................................. 7
5. 2
S U RF ACES NO T TO BE P AI NTE D ....................................................................... 7
6
E X P O S U RE CO N DI T I O NS ....................................................................................... 8
7
AMBIE N T LI MIT A TIO N S .......................................................................................... 9
7. 1
S U RF A CE P REP A R ATI O N A N D M ATE RI AL APP LI C ATI O N ........................ 9
7. 2
VE NTI L AT ION ............................................................................................................. 9
8
S U RF A CE P RE P A R AT I O N .................................................................................... 10
8. 1
A BR A S IVE BL AS T CLE A NI NG ............................................................................ 10
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9
P RIMI N G AND FINIS HI NG ..................................................................................... 10
9. 1
M A N U F A CT U RE R 'S R E CO M ME N D AT I O NS ..................................................... 10
9. 2
APPLI CATION P RO CEDURES ............................................................................. 11
9. 3
TYP ES OF P RIME R ................................................................................................. 12
9. 4
TYP ES O F I NTE R ME DI ATE/ FI NIS H P AI NT .................................................... 13
9. 5
P AI NT S YS TE M ........................................................................................................ 13
10
I NSP ECTIO N .............................................................................................................. 15
11
G U A R AN T E E ............................................................................................................. 16
12
C O A T I NG & W R AP P I N G ........................................................................................ 16
12 . 1
S COP E ......................................................................................................................... 16
12 . 2
P RO CE DUR E ............................................................................................................. 16
1)
S u r fa c e P re p a r a ti o n .............................................................................................. 16
2)
P rimi ng ....................................................................................................................... 17
3)
P r ep a r a ti o n o f C o atin g M a te r i al ....................................................................... 17
4)
M e ch a ni ca l Ap pl i ca t io n o f Co at in g & Wr ap pin g ........................................ 17
12 . 3
C O A T I NG & W R AP P I N G MATE RI AL S ............................................................... 18
12 . 4
I NSP ECTIO N .............................................................................................................. 18
12 . 5
R E P AI RS ..................................................................................................................... 18
12 . 6
H AN D L I NG O F CO A T E D P I P E S .......................................................................... 18
12 . 7
S AFE TY PRE CAUTI ONS ........................................................................................ 18
12 . 8
G U A R AN T E E ............................................................................................................. 18
12 . 9
R EFE RE NCE .............................................................................................................. 19
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 1
INTRODUCTION
1.1
GENERAL
This document presents the Specifications for External Painting and Protective Coating for the EPCM phase of the Bina Panki (Kanpur) Pipeline (BPPL).
1.2
PROJECT DESCRIPTION
The project envisages provision of laying of 18’’ Diameter Multiproduct Cross‐Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
1.3
SCOPE
This specification defines the requirements for surface preparation, selection and application of primers and paints on external surfaces of equipment, vessels, machinery, piping, ducts, steel structures, external & internal protection of storage tanks for all services, etc. The items listed in the paint systems is indicative only, however, the contractor is fully responsible for carrying out all the necessary painting, coating and lining on external and internal surfaces as per the tender requirement.
1.4
EXCEP TIONS
This document does not cover Painting and Coating requirements for materials under Electrical scope except explicitly stated in this specification. For Painting and Coating requirements for such materials corresponding material specification shall be referred. This Specification is not applicable to architectural components and buildings.
2
CODES AND STANDARDS
2.1
ORDER OF PRECEDENCE The order of precedence of documents is as follows: 1 2 3 4 5
Purchase order Equipment Data sheets This specification Owner’s Specifications Referenced International Codes and Standards.
2.2
CODE AND STANDARD S
2.2.1
External painting and protective coating shall meet or exceed the requirements of the latest edition of the following codes, regulations and standards, except as superseded herein. In cases where more than one code, regulation or standard apply to the same condition, the most stringent shall be followed. In the event of a conflict between this specification and other specifications or correspondence, the WP/BPCL shall be consulted and a ruling, in writing, shall be obtained before any work is started.
Codes, Regulations and Statutes of Authorities having jurisdiction in location of installation. Steel Structures Painting Council Manual SSPC 1 to SSPC 10
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
2.2.2 2.2.3
IS 5 ‐ Colour coding IS 101 ‐ Methods of Tests for ready mixed paints and Enamels IS 2379 – Colour codes for the identification of pipelines ASA A 13.1 – 1981 ‐ Scheme for Identification of piping system ASTM‐Vol 6.01 & 6.03 ‐ American standard test methods for Paints and Coatings Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications (SSPC‐SP). Swedish Standard – SIS‐05 5900‐1967 / ISO 8501‐1 : ISO standard for Preparation of steel substrates before application of paints and related products. White Metal
SA 3
Near White Metal
SA 2 ½
Commercial Blast
SA 2
Brush of blast
SA 1
ISO 12944 – A global Corrosion Standard Industry Quality Control Manual Some requirements in this specification may be modified by specific requirements in the Purchase Specification. In case of conflict, the specific requirements supersede this specification. Any deviation from this specification must be approved, in writing, by WP/BPCL. Such written approval must be obtained prior to the commencement of any work which would constitute such a deviation.
3
GENERAL
3.1
WORKMANSHIP Work shall be done by qualified and competent craftsmen in a neat and workman like manner conforming to code requirements and industry standards. This technical specification shall be applicable for the work covered by the contract, and without prejudice to the provisions of various codes of practice, standard specifications etc. It is understood that contractor shall carry out the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice.
3.2
MARKING CONDITIONS Where elevated structures require marking for safety consideration, they shall be marked in accordance with the requirements or the Authority having jurisdiction.
4
MATERIALS Supply of all primers, paints and all other materials required for painting other than Owner's supply.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 4.1
STORAGE OF MA TERIAL S Materials shall be stored in Manufacturer's containers, clearly marked with Manufacturer's labels, under Manufacturer's specified storage condition.
4.2
MANUFACTURER’S R ECOMMENDATION Materials shall be used and applied in accordance with this specification. Manufacturer shall proceed with his proven recommended materials after seeking an approval from WP/BPCL.
4.3
MATERIAL AND P AINTING FOR INSTRUMENT ITEMS 1 1Material of construction of junction box shall be LM‐6 cast aluminium. 2 Control room cabinets shall have grey RAL 7035 colour finish. Plinth shall have black with RAL 7022 colour. 3 All cable trays shall be made of FRP or hot dip galvanized iron material of 100 microns galvanization and instrument sun shades/hoods/canopies shall be of FRP material. 4 Vendor may follow this specification or their standard coating system for Actuators.
5
EXTENT OF PAINTING
5.1
SURFACES TO BE P AINTED The following surfaces and materials shall require shop, pre‐erection and field painting:
5.2
All uninsulated carbon steel & alloy steel equipment like columns, vessels, drums, storage tanks, heat exchangers, pumps, compressors, motors etc. All uninsulated carbon and alloy steel piping, fittings, flanges, valves, in‐line Items, MOV, Control Valves (including painting of identification marks), etc. All items contained in a package unit as necessary. All structural steel work, pipe, structural steel supports, walkways, handrails, ladders, platforms etc. Identification colour bands on all piping as required including insulated aluminium clad, galvanized, SS and nonferrous piping. Identification lettering / numbering on all painted surfaces of equipment/piping, insulated aluminium clad, galvanized, SS and nonferrous piping. Marking / identification signs on painted surfaces of equipment/piping for Hazardous service. Over insulation surface of equipments and pipes wherever required. Painting under insulation for carbon steel. Painting of pre‐erection/fabrication. Repair work of damaged/ pre‐erection/ fabrication shop primer and weld joints at field.
SURFACES NOT TO BE PAINTED The following are not to be painted and must be protected from painting. However, if there is any specific requirement by the owner, the same shall be painted as per the relevant specifications:
Porcelain
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 5.2.1
Gauge Glasses Meter Faces Valve Stem and Threads Working Surfaces of Equipment Name Plates Aluminium, Plastic and Stainless Steel Insulation or Fireproofing Galvanized Steel Concrete, Transite, Masonry, Stucco, etc. Uninsulated austenitic stainless steel. Plastic and/or plastic‐coated materials Non‐ferrous materials like aluminium. All non‐painted surfaces adjacent to panting surface must be masked & protected. Masking or compounds used to protect non‐painted surface must be removed prior to completion of the job.
6
EXPOSURE CONDITIONS
6.1
Coating requirements are primarily determined by exposure conditions. The types and severity of exposures are outlined in the Appendixes 2.0. These Appendices are to be used in selecting a coating system for facilities
6.2
Exposure conditions may overlap in a single location or a change in operation may bring a change of exposure conditions, either more or less severe.
6.3
Exposure Areas selected for this specific project – Definitions
6.3.1
Area Classification C3 as per ISO 12944 (See Appendix 2.0). This exposure area shall be defined as any area where Urban and industrial atmospheres, moderate sulphur dioxide levels production areas with chemical fumes, mist or dust can combine with high humidity and condensed moisture to corrode carbon steel at rates greater than 150 micrometers per year and corrode zinc at rates greater than 25 micrometers per year. Local rates of pitting corrosion may be higher. Other areas that are having equipment and surfaces operating above 66 deg. C and are subject to spills of corrosive materials. Examples of areas where severe exposure conditions exist are sulphur plant areas, sulphur loading areas, chlorination units, areas within 15m radius of cooling towers and areas with high concentrations of solvent and alkaline fumes.
6.3.2
Areas Classification C1/C2 as per ISO 12944. This exposure area shall be defined as rural area, Low pollution, heated buildings/Natural atmosphere, normal outdoor weathering and/or light concentrations of chemical fumes that combine with humidity and
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING condensed moisture to corrode carbon steel at rates of 80 micrometers or less per year and zinc is almost free of corrosion. Examples of areas are mostly tank farms, areas where moderate exposure conditions may be found and equipment operating at a temperature such that condensation forms on equipment externals. 6.4
Decide on the design life (durability) of the coating system ISO 12944 Durability ranges (Time to first major maintenance) High Durability
> 15 years design life
Medium Durability
5 to 15 years design life
Low Durability
< 5 years design life
For this Project specific Durability of 7 years selected.
7
AMBIENT LIMITATIONS
7.1
SURFACE PREPARATION AND MATERIAL APP LICATION Surface preparation and material application is advisable when ambient temperature of the atmosphere is at maximum level. Surface preparation and primer application shall be done only in painting booth. Selected surface preparation standard for this project specific is SA 2 ½ unless specified exclusively otherwise. No surface preparation or application of material may take place under the following conditions:
Wet or damp atmosphere Noticeable wind Atmosphere contaminated by dirt, dust, oil, product or any other pollutant No primer shall be applied without witnessing of surface preparation & paint mixing by Project Consultant/Designated Site Engineer.
All tools, brushes, rollers, spray guns, blast material, hand power tools for cleaning and all equipments, scaffolding materials, shot & grit blasting equipments & air compressors etc. required to be used shall be suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity. The manufacturer’s test certificates / data sheets for all the above items shall be reviewed by site engineer at site before start of work. Mechanical mixer shall be used for paint mixing operations in case of two pack systems except that the site engineer may allow the hand mixing of small quantities at his discretion in case of specific requirement for touch up work only.
7.2
VENTILATION During all stages of surface preparation and application of material, adequate ventilation must be assured.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 8
SURFACE PREPARATION In order to achieve the maximum durability following method of surface preparation shall be followed, depending on condition of surface to be painted. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface. Proper surface preparation contributes more to the success of the paint protective system.
8.1
ABRASIVE BL AST CL EANING
8.1.1 8.1.2 8.1.3
The steel surface shall be cleaned by either abrasive blast cleaning or shot‐blasting. Remove all other contaminants, oil, grease etc. by use of an aromatic solvent prior to surface cleaning. All rough welds, burrs and sharp surface projections shall be ground smooth and all weld splatter shall be removed prior to blasting operations. Blast cleaning operations shall not be conducted on wet surfaces and before coating. Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceed 85%. The blast cleaned surface shall be coated with one application of specified primer during the same day as blasted, prior to sundown of that day and before any visible rusting occurs. Blast cleaned surfaces allowed to set overnight shall be reblasted prior to priming. Sandblast sand shall be fresh water washed, controlled particle size, high silica content sand, with sharp angular surfaces and no soft particles to ensure fast, positive cleaning action with a minimum of dusting when used to blast clean metal surfaces. Under no circumstances shall it contain clay particles or any other extraneous matter. Profile depth of the abrasive blast cleaned surface shall not be less than 25 nor greater than 40 micrometers The compressed air for blasting shall be free of water and oil. No coating shall be permitted to be applied over scale, rust, oil, grit or other foreign material. All sand, shot and grit will be removed by brush, air blast or vacuum type cleaner prior to applying primer. Care shall be exercised to assure that the cleaned surface is not contaminated with any foreign material or fingerprints prior to applying primer. Surface preparation of fabricated items to be painted in the shop shall be done in an area free of dust and contaminants from other shop work. Irrespective of the method of surface preparation, the first coat of primer must be applied by airless spray/ air assisted conventional spray if recommended by the paint manufacturer on dry surface. This should be done immediately and in any case within 4 hours of cleaning of surface. However, at times of unfavourable weather conditions, the site engineer shall have the liberty to control the time period, at his sole discretion and/or to insist on recleaning, as may be required, before primer application is taken up. In general, during unfavourable weather conditions, blasting and painting shall be avoided as far as practicable.
8.1.4
8.1.5
8.1.6
8.1.7 8.1.8 8.1.9
8.1.10 8.1.11
9
PRIMING AND FINISHING
9.1
MANUFACTURER'S RECOMMENDATIONS The finish and primer paint Manufacturer's recommendations on application and surface preparation are to take precedence over these general specifications.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9.2
APPLICATION PROCEDURES
9.2.1
Mixing of Paint shall be done only in the presence of Consultant/Site Engineer. The normal method of application shall be airless spraying method. The gun shall be at right angles to the surface and 20 cm to 25 cm from the surface. Each pass of the gun shall overlap by 50%. When a pause in spraying occurs, the material shall be blown back into the pot. The material in the pot shall be kept thoroughly mixed at all times. Any material not used in its pot life shall be destroyed and the containers used thoroughly cleaned. No spraying shall be done within 15 cm of unprepared surfaces. Primer coat shall be applied soon after preparation ‐ before flash rusting occurs. Finish coating shall be applied as soon as possible after the underlying coat is in condition to receive it, according to Manufacturer's specifications. Care must be taken to ensure that "hard to get at" places are properly primed and painted, that there is no bridging, etc. Thickness gauge shall be used to determine that a complete even coat has been applied for each primer and finish coat. No coat shall be applied until the preceding coat has dried. The material shall be considered dry for re‐coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of undercoats. Drying time of the applied coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material has possibly deteriorated or mixing is faulty. No paint shall be force dried under conditions which will cause checking, wrinkling, blistering formation of pores, or detrimentally affect the conditions of the paint. No drier shall be added to paint on the job unless specifically called for in the manufacturer’s specification for the paint. Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to the fullest extent practicable. Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs the same day. Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign materials are not deposited in the paint film. Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted. Paint shall be applied in a uniform layer, with overlapping at the edge of the spray pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly. During application, the gun shall be held perpendicular to the surface and at a distance which will ensure that a wet layer of paint is deposited on the surface. The trigger of the gun should be released at the end of each stroke. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. All nameplates, manufacturer’s identification tags, machined surfaces, instrument glass, finished flange faces, control valve items and similar items shall be masked to prohibit coating deposition. If these surfaces are coated, the component shall be cleaned and resorted to its original condition. If spray gun shows choking, immediately de‐choking procedure shall be followed.
9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8 9.2.9 9.2.10 9.2.11 9.2.12
9.2.13 9.2.14 9.2.15 9.2.16 9.2.17 9.2.18 9.2.19 9.2.20
9.2.21 9.2.22
9.2.23
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9.3
TYPES OF P RIMER See below table
Sr. Description No.
P01
P02
P03
P04
P05
A
Technical Name
Epoxy Zinc Phosphate Primer
Metallic Zinc Rich Epoxy Primer
Inorganic Zinc Silicate
Tank Mastic or High Build Coal tar Epoxy
Epliux FRX Durabuild Coating
B
Type of Composition
Two components Low VOC, high solids, fast Curing, pigmented with zinc phosphate
Two components, composition and performance requirements of SSPC Paint 20
Two pack air drying self solvent based inorganic zinc silicate coating
Two pack polyamide cured epoxy resin blended with coal tar medium, suitably pigmented.
Catalysed epoxy resin with special catalyst, pigmented with zinc phosphate
C
Volume of Solids (approx.)
70%
59%
60%
65%
60%
D
Theoretical covering capacity in M2/coat/litre (approx.)
4‐6
8‐10
8‐9
5‐7
4‐8
E
Loss Factor
40%
45%
35%
45%
30‐35%
F
Thinning
5%
5%
5%
5%
5%
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9.4
TYPES OF INTER MEDIATE/ FINISH PAINT See below table for types of finish paint. Where required coats of finish as per Appendix 2.0 are to be applied, the first coat is to be discoloured (1 paint of contrasting shade to every gallon of main colour), so as to aid visual inspection for holidays, coverage and wear, etc.).
9.5
Sr. No.
Description
F01
F02
F03
F04
A
Technical Name
Acrylic polyurethane finish paint
Epoxy high build finish paint (Polyamide)
Self priming type surface tolerant high build epoxy coating. (complete rust control Coating)
Epliux super high build coat
B
Type of Composition
Two pack aliphatic isocyanate cured acrylic finish paint
Two pack Two pack epoxy resin polyamide/ based suitable polyamine cured pigmented and capable epoxy resin medium of adhering to manually suitably pigmented prepared surface
Catalysed epoxy resin, suitably pigmented
C
Volume of Solids (approx.)
57%
62%
80%
‐
D
Theoretical covering capacity in M2/coat/litre (approx.)
10‐13
5‐6
5‐7
4‐5
E
Weight per litre in Kgs/litre (approx.)
1.3
1.4
1.4
‐
F
Loss Factor
30%
30%
30%
30‐35%
G
Thinning
5%
5%
5%
5‐8%
PAINT SYSTEM For this project specific system selected C3 as per Cl. 6.3.1, the selected paint system is also suitable upto 90 deg. C temperature for specific requirements. Following paint systems are applicable, for Tank outside,Piping and Structural, for Tank bottom plate soil side, for Inside Tank bottom plate and inside shell, for Floating Roof Tanks roof.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 13 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Tank outside, Piping and Structural Paint
Type
DFT(µ)
Primer
P03
70x1
Intermediate Coat
F02
100
Final Coat
F01
2x40
TOTAL DFT
250
Tank Bottom Plate soil side Paint
Type
DFT(µ)
Primer
P04
2x100
TOTAL DFT
200
Tank Bottom Plate and Inside shell Paint
Type
DFT(µ)
Primer
P03
70
Final Coat
F04
125
TOTAL DFT
195
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING Inner side of cone / roof of Fixed & Floating Roof Tanks Paint
Type
DFT(µ)
Primer
P05
2x100
Final Coat
F04
2x50
TOTAL DFT
300
10
INSPECTION
10.1
The WP/BPCL’s representative shall have access to all work while being performed and shall be given sufficient notification to complete all required inspections.
10.2
All prepared surfaces shall be subject to inspection by WP/BPCL’s representative and approval before primer is applied.
10.3
Paint dry film thickness shall be as per this specification. Failure to meet specified thickness requirement shall cause work to be rejected.
10.4
Paint shall not be thinned beyond Manufacturer's recommendation and if WP/BPCL requires it, a viscosity check shall be made.
10.5
Work will be rejected because of poor workmanship. Poor workmanship is defined as inadequate drying or curing, dirt and dust inclusions, overspray, pin‐holes, runs and sags, or inadequate film build.
10.6
Acceptable finish work must be free of abrasions and must be uniform in colour and appearance.
10.7
All painting materials including primers and thinners brought to site by contractor for application shall be procured directly from manufactures as per specifications and shall be accompanied by manufacturer's test certificates. Paint formulations without certificates are not acceptable.
10.8
The contractor shall produce test reports from manufacturer regarding the quality of the particular batch of paint supplied. The site engineer shall have the right to test wet samples of paint at random for quality of same. Batch test reports of the manufacturer for each batch of paints supplied shall be made available by the contractor.
10.9
The painting work shall be subject to inspection by site engineer at all times. In particular, following stage wise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage. The record of inspection shall be maintained in the registers. Stages of inspection are as follows: a) Surface preparation b) Primer application c) Each coat of paint
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Page 15 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 10.10
Any defect noticed during the various stages of inspection shall be rectified by the contractor to the entire satisfaction of site engineer before proceeding further. Irrespective of the inspection, repair and approval at intermediate stages of work, contractor shall be responsible for rectifying any defects found during final inspection/guarantee period/defect liability period as defined in general condition of contract. Dry film thickness (DFT)) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make‐up the DFT specified without any extra cost to owner, the extra coat shall have prior approval of site engineer.
10.11
After surface preparation, the primer should be applied to cover the crevices, corners, sharp edges etc.
10.12
The shades of successive coats should be slightly different in colour in order to ensure application of individual coats, the thickness of each coat and complete coverage should be checked as per provision of this specification.
10.13
The contractor shall provide standard thickness measurement instrument with appropriate range(s) for measuring.
10.14
Dry film thickness of each coat & surface profile gauge for checking of surface profile in case of sand blasting shall be measured. Holiday detectors and pinhole detector & protector shall be used whenever required for checking in case of immersion conditions.
10.15
Final inspection shall include measurement of paint dry film thickness, adhesion, holiday detection check of finish and workmanship. The thickness should be measured at as many points/ locations as decided by site engineer and shall be within + 10% of the dry film thickness, specified in the specifications.
11
GUARANTEE Contractor shall guarantee painting against any defect including poor workmanship and improper application. This guarantee shall remain in effect for seven (7) years from the date painting is completed or after final inspection release note from consultant. Contractor shall repair at his own expense any defects noted during the guarantee period. The contractor shall guarantee that the chemical and physical properties of paint materials used are in accordance with the specifications contained herein/to be provided during execution of work.
12
COATING & WRAPPING
12.1
SCOPE
This specification covers the requirement of material, surface preparation, application, inspection, repairs and handling of wrapping and coating at site for underground steel pipeline with service temperature up to 60°c, using coating & wrapping materials confirming to AWWA C‐203 (Latest edition).
12.2
PROCEDURE
1) Surface Preparation All oil, grease on the pipe metal surface shall be thoroughly removed by flushing with a suitable solvent. (Such as xylene or 1:1:1 trichloroethylene) and wiping with clean tags. The degreased pipe metal surface shall be grit blasted
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING to get surface to confirm Swedish Standard SA‐2 ½ of SSPC‐SP10, Surface profile shall be uniform to provide good key to paint (50‐75 micron depth).
2) Priming Immediately after grit blasting the surface shall be applied with fast drying unmodified pure chlorinated rubber based coal tar synthetic primer. Second coat of primer to be applied before application of coal tar enamel. The entire surface of pipe should be primed. No specific time gap between two coats of primer needs to be maintained but after the second coat of primer, the enamel coating should start before the primer is completely hardened.
3) Preparation of Coating Mat erial The coal tar enamel shall be supplied in metal drums that shall be cropped or cut out on a suitable platform to prevent the enamel coming in contact with wooden cinders, grass and other forms of contamination. The enamel shall be as per AWWA C‐203.The cropped out pieces of enamel may not weigh more than 10 Kgs. The broken pieces shall be placed in a clean melting kettle which is made of heavy duty, MS sheet in form of closed vessel. The vessel should have manual operating stirring arrangement. It is also having special type of heating arrangement with fuel as kerosene oil/diesel. To maintain uniform coverage of material required quantity of enamel is heated in the kettle with temperature range of 230°c to 240°c (application temperature). Temperature of enamel can be checked by dipping thermometer in the enamel. Thermometer shall be used in heating kettle in such a way so as to read the temperature clearly. The thermometer shall have temperature range up to 300°c.
4) Mechanical Application of Coating & Wrapping i. The pipe shall be kept rotating on a machine having circumferential and linear motions, while the pipes are in rotating condition, pour the hot coal tar enamel manually and spread uniformly with the help of rubber brushes. ii. Simultaneously, one wrap of glass fibre tissue shall be applied over the molten coal tar enamel. Initially, the wrap is held with hand and pressed over the molten enamel. There after the revolving pipe puffs the fibre wrap from the reel, which ensures continuous wrapping over the molten enamel with the required overlap (i.e.: 13 mm) iii. Second coat of coal tar enamel as well as glass fibre tissue paper shall be applied as per above procedure (i.e. sr. no. i & ii). iv. Third coat of molten coal tar enamel shall be applied next. Final, outer wrap of impregnated fibre shall be applied immediately over the third coat of coal tar enamel, similar to inner wrap application procedure as given in sr. no. i & ii above. The overlap at edges of all wrappings should be minimum 13 mm. The coating shall be continuous for the full length of the pipe except 200mm at both ends of the pipes. Finally, carry out white wash with Acrylic water emulsion Latex Paint Material.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 17 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING This application will be carried out manually by paint brushes. There after the pipes is lifted by suitable methods and allowed to dry on wooden sleepers. Alternative to above is directly use coating material of 4mm thick (PIPEKOTE or equivalent) available in market, it will be easy and less time consuming.
12.3
COATING & WRAPPING MATER IALS
All coating and wrapping materials for underground piping shall be procured from the manufacturers approved by WP/BPCL and all material shall be used with in shelf life period. The primer and coal tar enamel shall be compatible and shall be of the same manufacturer.
12.4
INSPECTION
1) Thickness – Thickness of the coal tar enamel coating shall be measured with digital thickness gauge. 2) Electrical Inspection ‐ All coated and wrapped pipes shall be tested with the positive signalling device to indicate any fault, holes, breaks or conductive particles in the coating. The test voltage shall be 13 KV. 3) Peel Off Test ‐ Peel test shall be conducted at temperature from 10°c to 25°c as per AWWA‐203 methods. Acceptable criteria shall be as per AWWA‐203. 4) Adhesive Test – Adhesive test shall be conducted as per AWWA‐203.
12.5
REPAIRS
Wherever any holiday is observed or any defective work is found, remove the wrapping and coating to the required extend from those areas by using a sharp knife. Then heated enamel shall be applied manually over the area following the procedure described above and inner and outer wrap applied. Holidays test shall be repeated for the portion.
12.6
HANDLING OF COATED PIP ES
The coated pipes shall be handled at all times with equipments such as wide belt slings and wide padded skids designed to prevent damage to the coating. Bare cables, chains, hooks etc. shall not be permitted to come in contact with coatings. A suitable crane may be used. Coated pipes shall be supported at two bare ends clear from ground either on skids or sand bags.
12.7
SAFETY PRECAUTIONS
Adequate and proper PPE shall be provided to persons involved in short of grit blasting work. Adequate and proper PPE shall be provided to all persons involved in hot application of coal tar enamel along with the wraps. Proper firefighting system shall be provided during application of primer and enamel coats and all safety requirements shall be ensured for the underground trenching, lowering and back filling. All precaution shall be observed as per the instruction of OWNER.
12.8
GUARANTEE
The guarantee of the coal tar enamel coating and wrappings performance shall be at least 5 yrs. After the system is put under the operation.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 18 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 12.9
REFERENCE
AWWA C‐203 – Coal tar protective coating linings to carbon steel pipeline. SSPC‐SP10 – Steel Structure Painting Council, Surface Preparation Specification. ASTM G8 – Test method for cathodic Disbonding of pipeline coating.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Appendix 1 PAINT COLOUR CODE FOR PIPING AND EQUIPMENT: SCOPE This specification covers the requirement of colour scheme for the identification of the contents of the pipelines carrying fluids, storage tanks and equipments in refineries, terminals and petrochemical installations. The following colour coding system has been made based on international standards like ASME, BS and Indian Standard.
IDENTIFICATION The system of colour coding consists of a ground colour and secondary colour bands superimposed over the ground colour. The ground colour identifies the basic nature of the service and secondary colour band over the ground colour distinguishes the particular service. The ground colour shall be applied over the entire length of the uninsulated pipes. For insulated lines ground colour shall be provided as per specified length to identify the particular service. The following ground colour designation for identification of basic classification of various important services shall be followed: Post Office Red (ISC 538)
Fire protection materials
Orange (ISC 592)
Volatile petroleum products (motor spirit and Lighter)
Oxide Red (ISC 446)
Non‐ Volatile Petroleum Products (SKO and heavier, Including HSD)
Black
Slop Oils
Sky Blue (ISC 101)
Water (All purities and temperature)
Sea Green (ISC 217)
Air and its components
Secondary colours: the narrow bands presenting the secondary colour which identifies the specific service may be applied by painting or preferably by use of adhesive plastic tapes of the specific colour.
COLOUR BANDS AND IDENTIFICATION LETTERING Colour band and lettering shall be done in with the same paint as for finished coat. The details given in Industry Quality Control Manual shall only be followed, unless specified exclusively. The following specifications of colour bands shall be followed. For identifying the piping contents, size of letters in legends will depend to some extent upon the pipe diameter. Either white or black letters are selected to provide max. contrast to the band colour. Bands usually are 50mm wide and regardless of band width, are spaced 25 mm apart when two bands are employed.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 20 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING Colour Bands and sizing of lettering for piping as per IS 2379:
Size of Pipe or Covering in inch
Width of Colour Bands in mm
Size of Legend Letters in mm
¾” to 1”
200
10
11/2” to 2”
200
20
3” to 6”
300
30
8” to 10”
600
63
Over 10”
800
90
Size of the letters stencilled / written for equipments shall be as given below: Vessel ‐ 150mm (Height) Pump, and other machinery ‐ 50 mm (Height) Colour Bands: The location and size of the bands, as recommended, when used, shall be applied to the pipe. On both side of the valves, tees and other fittings of importance. Where the pipe enters and emerges from wall and where it emerges from road and walkway overpasses, unit battery limits. At uniform intervals along long section of pipe. Adjacent to Tanks, Vessels and Pumps. For piping, writing of name of service and direction of flow for all the lines shall be done at following location. The letters will be black on pipes painted with light shade colours and white on pipes painted with dark shade colour to give good contrast. On stainless steel line precaution should be taken while painting by using low chloride content. Colour Band Specification: a) b) c) d)
Unit area; bands at intervals of 6.0 Mtrs. Offsite area: Bands at intervals of 10.0 Mtrs. Each pipe segment will have min. one band indication, irrespective of length. The band shall be displayed near walkway, both side of culverts, tank dykes, tanks, Vessels, suction and discharge of Pumps, unit battery limit, near valves of line, etc. e) In case of camouflaging requirements of civil defence or any other location requirement, the same shall be followed accordingly.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 21 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING The specification for application of the complete piping identification colour code, including base and bands colours, are presented in the enclosed table.
Sr. No.
Service
Recommended colour Code
Hydrocarbon Lines (Uninsulated)
1
M.S., HSD, SKO (Common pipeline for these services)
WHITE WITH 1 DARK ADMIRALTY GREY (ISC 632) BAND
2
SLOP & WASTE OIL
BLACK WITH ONE ORANGE (ISC 592) BAND
3
CORROSION INHIBITOR
CANARY YELLOW (ISC 309) WITH 1 ALUMINIUM BAND
WATER LINES (UNINSULATED)
4
RAW WATER
SKY BLUE (ISC 101) WITH 1 BLACK BAND
5
POTABLE WATER
SKY BLUE (ISC 101) WITH SEA GREEN (ISC 217) BAND
6
SERVICE WATER
SKY BLUE (ISC 101) WITH 1 SIGNAL RED (ISC 537) BAND
7
FIRE PROTECTION ABOVE GROUND LINES (UNINSULATED) FIRE WATER, FOAM AND EXTINGUISHERS
POST OFFICE RED (ISC 538)
8
FIRE WATER PUMP
POST OFFICE RED (ISC 538)
9
DIESEL ENGINE (FOR FIREWATER APPLICATION)
POST OFFICE RED (ISC 538)
10
MOTOR (FOR FIREWATER APPLICATION)
POST OFFICE RED (ISC 538)
11
15984‐BP‐10‐PE‐SPC‐0005 REV 0
UNINSULATED EQUIPMENT, TANKS & STRUCTURES VESSELS
ALUMINIUM
Page 22 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 12
ALL OTHER TANKS
ALUMINIUM
13
PUMPS
NAVY BLUE (ISC 106)
14
HAND RAILINGS
SIGNAL RED (ISC 537)
15
STAIRCASE, LADDER & WALKWAYS
BLACK
16
LOAD LIFTING EQUIPMENTS & MONO RAILS
GOLDEN YELLOW (ISC 356)
17
GENERAL STRUCTURES
BLACK
Note: Contractor shall follow Camouflaging requirements at locations falling under Defence requirement.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 23 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Appendix 2
DESCRIPTION
AREA COVER
Field Paint system for C3 Environment for CS
For Uninsulated Structures, Piping, Equipments, Rotary Eqpts. etc.
Field Paint System for CS Storage tanks (External) for C3 Environment
External shell, wind girders as well as and associated structural works, for all environment for HSD, SKO, MS, fire water, raw water, potable water etc.
TEMP DEG. C
‐14 to 80
‐14 to 80
Roof top of all above ground tank including top side of floating roof of open tank as well as and associated structural works, rolling and stationary ladders, spiral stairway, hand rail for all environment for HSD, SKO, MS,
‐14 to 80
Field Paint System for CS Storage tanks (External) for C3 environments
External Surface of bottom plate (soil side) for all Storage tank
‐14 to 80
Field Paint System for CS Storage tanks (Internal) for C3 environments
Internal surface of tanks bottom plate and tank shell up to 1 mtr. height from bottom plate
‐14 to 80
Field Paint System for CS Storage tanks roof (External) for C3 Environment
15984‐BP‐10‐PE‐SPC‐0005 REV 0
SURFACE PREPARATION
SA‐2 ½
SA‐2 ½
PRIMER
FINISH PAINT
1 coat of P03 of 70µ DFT
1 coat of F02 of 100 DFT + 2 coats of F01 of 40µ DFT/ Coat
1 coat of P03 of 70µ DFT
1 coat of F02 of 100 DFT + 2 coats of F01 of 40µ DFT/ Coat
Total DFT(µ)
REMARKS
250
305
Contractor shall follow Camouflaging requirements at locations falling under Defence requirement Contractor shall follow Camouflaging requirements at locations falling under Defence requirement
SA‐2 ½
2 Coats of P05 of 100 DFT/ Coat
2 Coats of F04 of 50 DFT/ Coat
SA‐2 ½
2 Coats of P04 of 100 DFT/Coat
‐
200
SA‐2 ½
1 coat of P03 of 70µ DFT
1 coat of F04 of 125µ DFT
195
300
Page 24 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING Coating system for External Side of Underground CS Plant Piping & Tanks
Yard and over the ditch coating
25 to 60
SA‐2 ½
2 Coats of P02 of 75 DFT
4.5 mm Thk. coal tar coating wrappin g as per AWWA‐ C‐203 & Cl. 12 of this spec.
4.5 mm
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 25 of 25
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No. : 403102-15984 Document No. : 15984-BP-10-IC-REQ-0002 31 Dec 2019 5th Floor, B Wing, I-Think Techno Campus, Off Pokhran Road No 2, Thane (West), Maharashtra 400607, India Tel: +91 22 6781 8000 Fax: +91 22 6781 8080 © Copyright 2020 WorleyParsons
15984-BP-10-IC-REQ-0002 Rev : A
Page 1 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
SYNOPSIS This document presents Material Requisition for Turn key instrumentation of the Bina Panki Pipeline Project .
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
SRIM
15984-BP-10-IC-REQ-0002 Rev : A 38
REVIEW
POLG/BHAY
WORLEYPARSONS APPROVAL
f
DATE
CUSTOMER APPROVAL
DATE
31 Dec 2019
NAIU / KAVK
Page 2 of
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
A
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition 15984-BP-10-IC-REQNo 0002
INSPECTION REQUIREMENTS Inspection Required: Yes Inspection Level: 2 Criticality Rating: C Special Inspection Requirements: Inspection and Testing for Turn Key Instrumentation shall be as agreed at the Pre-Inspection Meeting (PIM), the agreed Quality Assurance Plan (QAP), requirements mentioned in the Specification For Station PLC (15984-BP-10-IC-SPC-0002), Specification For Field Instruments (15984-BP-10-IC-SPC-0008), Specification For Fire Alarm System And F&G Detectors (15984-BP-10-IC-SPC-0007) and requirements mentioned in this Material Requisition. Inspe ction Level
Inspection Description
4
Resident Inspector: Verification of Vendor’s process & personnel qualifications, continuous monitoring of processes & associated records & in-process & final inspection & release of products as per Supplier’s Quality Plan & Quality Control Plan(s).
3
Surveillance Inspection: Specific Hold/Witness Point inspection as per approved Quality Control Plan(s) supplemented by regular surveillance of Vendor’s special processes and associated records. (Surveillance frequency agreed on a case by case basis).
2
Specific Inspection: Specific Hold/Witness Point inspection as per approved Quality Control Plan.
1
Final Product Inspection: Inspection against Specification and/or specific inspection instructions and review of associated records/certification prior to acceptance. Final product inspection is to be routinely undertaken prior to release/dispatch but may be deferred to receipt of goods ONLY when rejection of goods on receipt would NOT adversely impact schedule.
0
No source inspection required. Review documents & certificates Perform good receiving inspection at site.
15984-BP-10-IC-REQ-0002 Rev : A
Page 3 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
SECTIONS (THE SECTIONS LISTED BELOW ARE CONTAINED IN THIS REVISION OF THE REQUISITION) Section
Section Title
I
Deliverable Items List (Scope of Supply)
II
Vendor Data Requirement List
III
Schedule of Proposed Sources of Materials or Equipment and their Availability
IV
Deviation List
V
Technical Check Sheet
VI
Inspection Test Plan
VII
QAP of Station PLC, Field Instruments and F&G Detectors
LIST OF ATTACHMENTS Document No
Document Title
15984-BP-10-IC-SPC-0002
Specification For Station PLC
15984-BP-10-IC-SPC-0008
Specification For Field Instruments
15984-BP-10-IC-SPC-0007
Specification For Fire Alarm System And F&G Detectors
15984-BP-10-IC-SPC-0009
Specification For Instrument and Telecom Cables
15984-BP-10-IC-SPC-0013
Specification For Automatic Sampling System
15984-BP-10-IC-SPC-0006
Specification For Density Meter
15984-BP-10100-IC-DAS-0001 15984-BP-10200-IC-DAS-0001 15984-BP-10300-IC-DAS-0001
Data sheet for Field Instruments
15984-BP-10400-IC-DAS-0001
15984-BP-10-IC-REQ-0002 Rev : A
Page 4 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
15984-BP-10100-IC-DAS-0011 15984-BP-10300-IC-DAS-0011
Data sheet for Conductivity Analyser
15984-BP-10100-IC-DAS-0013 15984-BP-10300-IC-DAS-0013
Data sheet for Automatic Sampling System
15984-BP-10100-IC-DAS-0006 15984-BP-10200-IC-DAS-0006
Datasheet for Density Meter
15984-BP-10300-IC-DAS-0006 15984-BP-10100-IC-DAS-0012 15984-BP-10300-IC-DAS-0012
Data sheet for Optical Interface Detector
15984-BP-10100-IC-DAS-0016 15984-BP-10200-IC-DAS-0016
Data Sheet For Fire & Gas Devices (Field)
15984-BP-10300-IC-DAS-0016 15984-BP-10100-IC-DIO-0002 15984-BP-10300-IC-DIO-0002
I/O List
15984-BP-10100-IC-DAL-0001 15984-BP-10300-IC-DAL-0001
Control Room Layouts (HOLD)
15984-BP-10100-IC-DSD-0002 15984-BP-10300-IC-DSD-0002 15984-BP-10-PE-SPC-0001
15984-BP-10-IC-REQ-0002 Rev : A
Control System Architecture Drawings Piping Material Specifications
Page 5 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
15984-BP-10-PR-PID-0001 (sheet 1-3) 15984-BP-10-100-PR-PID-
P&IDs for all Stations
0002 (sheet 1-23) 15984-BP-10-200-PR-PID0003 (sheet 1-5) 15984-BP-10-300-PR-PID0004 (sheet 1-6) 15984-BP-10-400-PR-PID0005 (sheet 1-2) 15984-BP-100-SR-PID-0001 15984-BP-300-SR-PID-0001
Fire Water Network P&I Diagram
15984-BP-10-SR-XX-XXX
Fire & Gas Cause & Effect (HOLD)
15984-BP-10-PR-LST-0005
Alarm & Trip Schedule (HOLD)
15984-BP-10-PR-PHL-0001
Operation & Control Philosophy
15984-BP-10-PR-DCE-0001
Process Cause & Effect
15984-BP-10100-SR-DAL-0003 15984-BP-10100-SR-DAL-0004 15984-BP-10100-SR-DAL-0007 15984-BP-10100-SR-DAL-0009 15984-BP-10300-SR-DAL-0004
15984-BP-10-IC-REQ-0002 Rev : A
F&G Layouts (Building & Outdoor)
Page 6 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
15984-BP-10300-SR-DAL-0005 15984-BP-10300-SR-DAL-0007 15984-BP-10300-SR-DAL-0008 15984-BP-10300-SR-DAL-0009 15984-BP-10-PE-SPC-0005
Specification For External Painting & Protective Coating
APPENDIX-1
Indicative Inspection & Test Plan for Station PLC, Field Instruments, Fire Alarm System and F&G Detectors (HOLD)
15984-BP-10-IC-REQ-0002 Rev : A
Page 7 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
1.
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
SCOPE O F SUPPLY The VENDOR’s scope of supply shall include the complete design, engineering, procurement of materials, fabrication, production, assembly, painting, inspection, testing, documentation, supply, shipment of all items listed under scope section of this requisition, in accordance with the data sheets and all referenced specifications, drawings, codes and standards. Any item not listed in this Requisition but considered necessary for the safe and smooth operation of the equipment shall be included by vendor in their scope and complete details of all such items highlighting the reasons for inclusion, shall be furnished in the bid. The supplier shall advise Consultant in writing of any errors, omissions, inconsistencies, ambiguities or discrepancies identified in documentation provided by Consultant.
1.1
SCOPE The scope of supply shall include both hardware & Software services , but not limited to the following:
SR. NO.
ITEM NO.
QUANTITY
ITEM DESCRIPTION
A) STATION PLC WITH SIL 2 CERTIFIED CONTROLLERS AT BINA DISPATCH STATION (100)
1)
PLC System Cabinet including SIL-2 Redundant Processor modules, IO modules, Modbus Modules (RTU, TCP/IP), Power supply modules (different for IO module & field power supply), Diode O-ring modules, Surge Arresters for incoming feeders, MCBs etc. along with Networking accessories like network switches, Media converters, Patch chords, Pig tails, FOC converters, Patch panels etc. PLC Marshalling Cabinets including all required accessories like TBs, Relays, IS
15984-BP-10-IC-REQ-0002 Rev : A
1 Lot
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Inspection, Testing, Documentation, Painting, Supply and shipment of Station PLC system complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents. Refer Specification “15984-BP-10-IC-SPC0002” “Specification for Station PLC”
Page 8 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Barriers, Surge/transient protectors for incoming feeders and field signals, MCBs etc. Engineering cum Operator Workstations Third Party Interface Cables (Special Cable if any). Inter-panel connecting cables including Ethernet cables (CAT 6). Console desk for Engineering & Operating Workstations, Third party system Workstations (e.g. SCADA, Videowall Controller & Telecom system etc.) & existing workstations of Bina kota Pipeline along with ergonomic chairs (7 Nos) . 1 No control Panel (CP) dedicated for installation of alarm annunciator, selector switches, ESD Pushbuttons & Free issue material for PLC vendor like Flow computer, corrosion meter etc. completely wired with TB, with Redundant incoming feeders, voltage conversion devices, IS Isolators, Surge protector and MCBs etc. Required Network accessories including Commercial grade managed type LAN Switches (min. 24 ports) inside PLC system cabinet. Supply of 12 core Single mode fiber optic cable to connect the Workstations located in the existing control room & PLC system cabinet located in new SRR room. The cable length shall be
15984-BP-10-IC-REQ-0002 Rev : A
Page 9 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
approximately 600 meter ( 300 meter one way) Programming and Maintenance Laptop License for all softwares. Run-time & works softwares for unlimited tags & unlimited graphics pages. Anti-virus Software for all workstations & laptops SOE reporting software Latest Configuration of MS office A3/A4 colour Laser Jet Printer along with table Interface with Third Party Systems as defined in Specification of Station PLC. Apart for the hardware services, Vendor shall include software services like PLC programming, Database configuration like graphics building point configuration etc, SAT, FAT, IFAT etc. into his scope of supply. A-1) FIELD INSTRUMENTS AT BINA DISPATCH STATION (100) Pressure Transmitter Pressure Gauge Diff. Pressure Transmitter 1)
Temp. Transmitter Remote Temp. Transmitter - Skin Type Level Transmitter - GWR Thermal Safety Valve -TSV Automatic Sampling System
15984-BP-10-IC-REQ-0002 Rev : A
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Field As per Datasheets Instruments complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Page 10 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Conductivity Analyzer Density meter Skid A-2) F&G DEVICES AT BINA DISPATCH STATION (100) Heat Detector - Rate of Rise (Outdoor), SIL 2 HC Gas Detector-Open Path Detector (Outdoor), SIL 2 HC Gas Detector-IR Point (Outdoor), SIL 2
1)
Flame Detector-IR Point Type (Outdoor), SIL 2 ESD Pushbutton (Outdoor) Calibration tool kit & calibration gas for Gas detectors Alignment tool kit for Open Path Gas Detectors
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Fire As per Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Test & calibration kit for Heat Detectors Ex’d ‘ certified test lamp/kit with AC / DC charger for Flame detector A-4) FIELD INSTRUMENTS AT INTERMEDIATE PIGGING STATION (200) Differential Pressure Gauge Pressure Transmitter Diff Pressure Transmitter Temp. Transmitter Remote 1)
Temp. Transmitter -Skin Type Level Transmitter – GWR Thermal Safety Valve - TSV Pressure Gauge Density meter Skid
15984-BP-10-IC-REQ-0002 Rev : A
As per datasheets
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Field Instruments complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Page 11 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
A-5) F&G DEVICES AT INTERMEDIATE PIGGING STATION (200)
HC Gas Detector-Point Type (Outdoor), SIL 2 1)
ESD Pushbutton (Outdoor) Calibration tool kit & calibration gas for Gas detectors
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, As per Painting and Supply and shipment of Fire Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
A-7) STATION PLC WITH SIL 2 CERTIFIED CONTROLLERS AT PANKI RECEIPT STATION (300)
1)
PLC System Cabinet including SIL-2 Redundant Processor modules, IO modules, Modbus Modules (RTU, TCP/IP), Power supply modules (different for IO module & field power supply), Diode O-ring modules, Surge Arresters for incoming feeders, MCBs etc. along with Networking accessories like network switches, Media converters, Patch chords, Pig tails, FOC converters,Patch panels etc. PLC Marshalling Cabinets including all required accessories like TBs, Relays, IS Barriers, Isolators, Surge/transient protectors, for incoming feeders, MCBs, field signals etc.
1 Lot
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Inspection, Testing, Documentation, Painting, Supply and shipment of Station PLC system complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Engineering cum Operator Workstation Third Party Interface Cables (Special Cable if any) Inter-panel connecting cables including Ethernet cables (CAT 6)
15984-BP-10-IC-REQ-0002 Rev : A
Page 12 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Console desk for Engineering & Operating Workstations, Third party system Workstations (e.g. SCADA, Videowall Controller & Telecom system etc.) along with ergonomic chairs (7 Nos) . 1 No control Panel (CP) dedicated for installation of alarm annunciator, selector switches, ESD Pushbuttons & Free issue material for PLC vendor like Flow computer, corrosion meter etc. completely wired with TB, with Redundant incoming feeders, voltage conversion devices, IS Isolators, Surge protector and MCBs etc. Required Network accessories including Commercial grade managed type LAN Switches (min. 24 ports) inside PLC system cabinet Programming and Maintenance Laptop License for all softwares Run-time & works softwares for unlimited tags & unlimited graphics pages. Anti-virus Software for all workstations & laptops SOE reporting software Latest Configuration of MS office A3/A4 colour Laser Jet Printer along with table Interface with Third Party Systems Apart for the hardware services, Vendor shall include software services like PLC 15984-BP-10-IC-REQ-0002 Rev : A
Page 13 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
programming, Database configuration like graphics building point configuration etc, SAT, FAT, IFAT etc. into his scope of supply. A-8) FIELD INSTRUMENTS AT PANKI RECEIPT STATION (300) Pressure Transmitter Pressure Gauge Diff Pressure Transmitter Temp. Transmitter Remote 1)
Temp. Transmitter-Skin Type Level Transmitter – GWR Thermal Safety Valve - TSV Automatic Sampling System Conductivity Analyzer
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, Painting and Supply and shipment of Field Instruments complete with all the associated necessary accessories in compliance with this MR, Project As per Datasheets specifications and referenced documents.
Density meter Skids (2 Nos.) A-9) F&G DEVICES AT PANKI RECEIPT STATION (300)
HC Gas Detector-Point Type (Outdoor), SIL 2 1)
ESD Pushbutton (Outdoor) Calibration tool kit & calibration gas for Gas detectors )
15984-BP-10-IC-REQ-0002 Rev : A
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, As per Painting and Supply and shipment of Fire Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
Page 14 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
A-10) FIELD INSTRUMENTS AT SV STATION
Pressure Gauge Pressure Transmitter Temp. Transmitter -Skin Type
Engineering, Design, Procurement of materials / components, Manufacture, fabrication, Assembly, Calibration, Inspection, Testing, Documentation, As per Painting and Supply and shipment of Fire Datasheets & Gas Devices complete with all the associated necessary accessories in compliance with this MR, Project specifications and referenced documents.
B) GENERAL REQUIREMENTS FOR TURN KEY INSTRUMENTATION
1)
-
Turnkey works for Instrumentation including supply, installation / erection supervision, testing, pre-commissioning & commissioning of complete hardware and software of Station PLC system at Bina Despatch Station & Panki Receipt Station and supply of Field Instruments & field F&G Devices for Bina Despatch Station, Intermediate Pigging Station, Panki Receipt Station and all SV Stations.
2)
1 Lot
Painting and coating of all TKI Package and components shall be as per specification - 15984-BP-10-PE-SPC-0005
3)
1 Lot
FAT for Station PLC
4)
1 Lot
IFAT for Station PLC with the third-party systems like Flow Metering system, mainline pump VTM system, SCADA RTU, HVAC system, electrical systems, local fire alarm system etc.
5)
1 Lot
Site Performance / Acceptance Test for complete TKI Package.
15984-BP-10-IC-REQ-0002 Rev : A
Page 15 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Site Assistance: The Vendor shall provide lumpsum rate for assistance and supervision during pre-commissioning, commissioning and installation. It shall be all-inclusive of providing the services of a competent and experienced field engineer/ supervisor for the installation/ modifications and commissioning of the equipment covered by this requisition. 6)
1 Lot
This quotation will cover all the costs including travel expenses, travel time, accommodation, subsistence, overtime, local transportation to/from site. It is Vendor’s responsibility to obtain all permits if any and clearances for its personnel to enter and work at site. It is the Vendor’s responsibility to co-ordinate with sub-Vendor for mobilization during commissioning of the various instrumentation items. Any delay for the same, shall be to the account of Vendor.
7)
Performance Guarantees for all the items as required by datasheets, requisition and specifications including provision of requisite Performance Bond as per Owner requirements. 1 Lot
All instruments and equipments shall be warranted by the Supplier against defective materials, design and workmanship as mentioned in Commercial Documents.
8)
1 No / per Unit
9)
1 Lot
Vendor to provide unit rate along the bid for any addition and/or deletion of I/Os after the placement of order.
10)
1 Lot
All the spare I/Os shall be terminated upto terminal board inside the panel.
11)
1 Lot
Vendor to provide support for supplied hardware and software upgrades as specified in specification for PLC.
15984-BP-10-IC-REQ-0002 Rev : A
Name plate and tag plate of SS 316 MOC for all instruments / panels
Page 16 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
12)
1 Lot
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Uniformity in size and colour of panels and uniformity in the type of consoles to be taken care.
C) INTERFACE WITH THIRD PARTY SYSTEM AND EXISTING SYSTEM
1)
1 Lot
It is the responsibility of Vendor to ensure the successful interface of Station PLC System with pump VTM system, SCADA RTU, Other packages and Field instruments, Existing system at Bina and Panki etc. All the necessary hardware / software, connectors, media converters required for the interface shall be provided by Vendor.
D) MANDATORY SPARES Vendor shall submit the complete itemised price list of Mandatory spares with the bid as mention below.
a)
PLC system/ Station
For each station, VENDOR shall supply 10% PLC modules as mandatory spares and / or minimum one module of each type, for all types of cards / modules used in the system including I/O module, processor module, memory module, rack power supply modules, communication module, Modbus modules ( RTU & TCP/IP) managed ethernet switches, gateways, etc. and accessories like galvanic isolator, relays, media convertors, surge protectors, power supply units, diode o ring units etc. All Pressure transmitters shall be provided as per the datasheet.List of spares of Pressure Transmitter shall be as follows:
b)
Pressure Transmitter
a) Range : 0 to 120 Kg/cm2g : 6 nos b) Range : 0 to 10 Kg/cm2g : 4 nos c) Range : -0.9 to 3 Kg/cm2g : 4 nos All Pressure gauge shall be provided as per the datasheet with the ranges. List of spares of Pressure Gauge shall be as follows:
c)
Pressure gauge
15984-BP-10-IC-REQ-0002 Rev : A
a) Range : 0 to 120 Kg/cm2g : 5 nos b) Range : 0 to 16 Kg/cm2g : 1 nos c) Range : 0 to 10 Kg/cm2g : 2 nos
Page 17 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
d)
Differential Pressure gauge
e)
Temperature Transmitter ( Skin Type)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
All Differential Pressure gauge shall be provided as per the datasheet. List of spares of Differential Pressure Gauge shall be as follows: a) Range : 0 to 0.2 Kg/cm2g : 1 nos All Skin type Temperature transmitters shall be provided as per the datasheet with the ranges. List of spares of Temperature Transmitter ( Skin type) shall be as follows: a) Range : 0 to 50 deg C : 4 nos
f)
g)
Temperature transmitter with thermowell
Density meter
All Temperature transmitter electronics (without thermowell) shall be provided as per datasheet.List of spares of Temperature transmitter shall be as follows: a) Range : 0 to 50 deg C : 2 nos Density meter shall be provided as per the datasheet. The list of spares are as follows: a) Complete set of PCB’s of Density Transmitter: 2 No. b) Complete set of PCB’s of OID meter : 1 No. All F&G instruments shall be provided as per the datasheet. The list of spares are as follows:
h)
Fire & Gas Instrument
i)
Automatic Sampling System
15984-BP-10-IC-REQ-0002 Rev : A
a) b) c) d) e)
Gas detector ( IR point Type ): 5 Nos Open path Gas detector : 1 No Flame detector ( UV/IR) : 1 No Heat Detector :1 No ESD Switches : 2 Nos
Automatic sampling system shall be provided as per the datasheet. The list of spares are as follows: a) Solenoid Valve : 2 Nos
Page 18 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
j)
Conductivity Analyser
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Conductivity Analyser shall be provided as per the datasheet. The list of spares are as follows: a) Complete set of PCB’s of Conductivity Analyser: 1 No.
k)
Hand held Universal Field Configurators / Communicators
Hand held HART enable Field communicator : 3 nos ( 1 no each for Bina Despatch , IPS & Panki receipt Station)
E) SPARE PARTS FOR CONSTRUCTION / PRE-COMMISSIONING & COMMISSIONING
1)
1 Lot / Station
Supply of construction, pre-commissioning and commissioning spare parts shall be included in the base price. Vendor shall submit the complete itemized priced list of spares with the bid. As a minimum, these shall include items identified in the project specification if any. Other items shall be as per Vendor’s recommendation.
F) RECOMMENDED SPARES FOR TWO YEAR OPERATION 1)
1 Lot / Station
Vendor shall submit the itemised priced list of recommended spares required during normal operation for two (2) years showing OEM part numbers and OEM cross sectional drawings as applicable.
G) SPECIAL TOOLS
1)
1 Lot / Station
Supply of all special tools required for installation, alignment, testing, servicing, operating and maintaining the instrument (To be included in base price). Vendor shall provide itemised details of all special tools being provided with the bid.
H) CONSUMABLES 1)
1 Lot / Station
15984-BP-10-IC-REQ-0002 Rev : A
For Construction, commissioning and start-up shall be part of supply.
Page 19 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
Vendor shall provide a list stating the specification, quantities and replacement frequency of all operational consumables required for the equipment. I)ANNUAL MAINTENANCE CONTRACT (AMC) -
Annual Maintenance Contract as specified in the commercial part of the tender.
J) INSPECTION, TESTING AND CERTIFICATION Inspection, Testing and Certification as per requirements stated in Specification for PLC, Specification for Fire Alarm System and F&G Detectors, Approved ITP (minimum requirement mentioned in section VI of this requisition), Approved Quality Assurance Plan (QAP), Data sheets, referred specifications and codes and standards. Vendor shall identify all tests that will be carried out on the equipment at his works in the preliminary ITP to be submitted with the bid.
1) 1 Lot
Approved FAT / SAT / IFAT procedure. Specific Hold / Witness Point Inspection as per approved Inspection and Test Plan/s supplemented by regular surveillance of Vendor’s special processes and associated records. Surveillance frequency shall be mutually agreed during the kickoff meeting.
K) PACKAGING & PRESERVATION
1)
1 Lot
Preparation for transportation, including equipment preservation, marking, packing and shipment suitable for sea transport & minimum 12 months outside storage at site.
L) DOCUMENTATION
1)
1 Lot
15984-BP-10-IC-REQ-0002 Rev : A
Provision of both pre-award and post award documentation including all latest revision of General arrangement drawings, System Architectures, Cable Schedules, wiring diagrams, certificates, Calibration reports, manuals, manufacturing data book, testing procedures for review, approval or information as indicated as
Page 20 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
minimum in the VDRL (Vendor Data Requirement List) attached to this requisition. Missing / incomplete pre-award documentation (document to be submitted with bid) may be considered as reason for rejection of offer at the sole discretion of the Owner. M) ENGINEERING SERVICES This shall include, but not limited to: -
1)
1 Lot
15984-BP-10-IC-REQ-0002 Rev : A
1. Resolve engineering questions relating to TKI Package within the scope of supply 2. Provide and co-ordinate for detailed design of all equipment and components within the scope of supply 3. Ensure that all equipment supplied shall meet the requirements of the specifications, design codes and engineering standards referenced herein. 4. All Engineering activities required to provide post order documentation as per Owner requirements. 5. Provide electrical utility data to enable the design and installation of electrical supplies to all electrical consumers within Vendor scope of work 6. Perform and co-ordinate all calculations, analysis etc., as specified in this document and the reference specifications and standards, and / or the equipment data sheets. This shall include design input required for the control system cabinets / components foundation / support design, review of Owner drawings such as control room layout, architecture diagram etc. 7. Development of Software database/ Programs / Control logic diagrams, Loop diagrams, modbus database etc. in line with process control, operating and shutdown philosophies. 8. Development of HMI graphics, Alarms, Reports based on P&ID, Package vendor inputs and Plant operating Philosophy 9. Review all safety features and systems, which Consultant has specified and suggest in writing all revisions, additions, which Vendor feels necessary. Page 21 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
10. Provide expediting services for the subcontracted items 11. Attend Owner co-ordination meetings and kick-off meeting at Owner premises. 12. Pre-inspection meeting at Vendor’s premises. N) RATES FOR SUPERVISION PERSONNEL AND EQUIPMENT
1)
-
Vendor shall include lumpsum rate for provision of qualified and experienced personnel for the supervision of installation and commissioning (Pre-commissioning / commissioning and start-up at site) for the entire TKI package
O) DELIVERY 1)
-
Delivery shall be at Consultant designated location as stated in the commercial section.
P) TRAINING Training rate shall be per man-days at job site for basic and advanced i.e. no. of officer of Owner’s operating and maintenance personnel shall be advised after submission of training schedule. Vendor shall provide training program / schedule details in base scope offer.
1)
-
The Vendor shall prepare, develop and carry out a specialist training programme designed to furnish the necessary skills and knowledge to Owner, Project engineering team, Engineering team, operational and maintenance personnel such as to enable them to competently and safely operate / maintain the facilities. The training shall be carried out at Owner’s premises. A proposed training programme shall be supplied with the bid divided in two parts: operational training (Basic and Advanced) and maintenance training (Basic and Advanced). The Supply shall include, but not limited to: 1. The training shall be carried out by qualified personnel in fluent English;
15984-BP-10-IC-REQ-0002 Rev : A
Page 22 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date: 31 Dec 19
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
A
Project No
403102-15984
Requisition 15984-BP-10-ICNo REQ-0002
2. Duration of course shall be 5 days. Final number of attendees will be confirmed by Owner during bid evaluation stage. 3. Documentation (Training material) necessary for the courses.
1.2
EXC LUSIONS The following items and materials are excluded:
Appointment and cost of Third party inspection agency. Control Cable from Control Room to Field Instruments. Instrument Bulk Items & Junction Boxes. UPS & Non-UPS Power Distribution Cabinet. Local Fire Alarm Panel (LFAP) and addressable F&G devices Mainline Pump VTMS System SCADA RTU / LDS system Electrical Systems HVAC Panel
15984-BP-10-IC-REQ-0002 Rev : A
Page 23 of 38
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
2.
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
VENDO R DATA REQUIREMENT LIST VENDOR DATA REQUIREMENTS (VDR) P. O. NO. :
VENDOR : WITH
VDR
100 101 102 103
NO. COPIES
NO. COPIES
DATE
FINAL DATA & CERT. DWGS NO. COPIES
(1E)
(1E)
REQD.
(2P/4P+1E)
BID
DOCUMENT TITLE
COD E Commercial /Contractual Vendor Document Index & Schedule Manufacturers and Delivery/ Construction Schedule Statement of Conformance with
15984-BP-10-IC-REQ-0002 Rev : A
FOR APPROVAL
1E
DATE REQD.
1E
2WKS AW
2P+4E
4WKS AD
1E
2WKS AW
2P+4E
4WKS AD
2P+4E
4WKS AD Page 24 of 38
DOC SEC
IOM/ Face Sheet
MDR/D
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
104 200 201
202 300 301 302
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Consultant’s Specification Warranty/Guarantee Confirmation
1E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
2P+4E
4WKS AD
MDR/C
Data-Calculations Design Calculations and system architecture (For PLC) Design Calculations for Field instrumentation (e.g. Wake Frequency calculation, TSV sizing)
1E
1E
2WKS AW
2P+4E
4WKS AD
MDR/V
1E
1E
2WKS AW
2P+4E
4WKS AD
MDR/V
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
Data-Technical General General Arrangement Drawings (For PLC) General Arrangement Drawings (For Field Instruments)
15984-BP-10-IC-REQ-0002 Rev : A
Page 25 of 38
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
303 304 305 302 302 303 303
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
General Arrangement Drawings (For DT-Skid & OID) General Arrangement Drawings (For Conductivity Analyzer) General Arrangement Drawings (For Automatic Sampling System) Assembly Drawings (For PLC) Assembly Drawings (For Field Instruments) Installation Drawings (For PLC) Installation Drawings (For Field Instruments)
400
Data Sheets
401
Datasheets F&G Devices
15984-BP-10-IC-REQ-0002 Rev : A
1E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD Page 26 of 38
IOM/H IOM/H IOM/B IOM/B
MDR/V
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
402 500 501
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Datasheets for Field instruments DataInstrument/Electrical Panel Electrical Termination Drawings
502
Panel Layout and Details
503
Panel Wiring Diagrams & GA
504
Loop Typicals
505 506 507
A
Loop Diagrams for PLC System Electrical Wiring Diagrams and Schematics Electrical Schematic Diagrams
15984-BP-10-IC-REQ-0002 Rev : A
1E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
1E
1E
2WKS AW
2P+4E
4WKS AD
IOM/B
1E
1E
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD
Page 27 of 38
MDR/V
IOM/B IOM/B IOM/B IOM/B IOM/B
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
508 509 510
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Electrical Single Line Diagrams Functional Description (Incl. Logic Diagrams) Cable Schedule
1E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2P+4E
Instrument Index, Alarm/Trip Set Point List I/O Schedules with channel configuration Function design specification
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
514
Integrated architecture
1E
2WKS AW
2P+4E
515
Tag Assignment
1E
2WKS AW
2P+4E
516
Detailed Design Specifications (DDS)
1E
2WKS AW
2P+4E
517
Modbus Mapping List
1E
4WKS AW
2P+4E
511 512 513
15984-BP-10-IC-REQ-0002 Rev : A
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD 4WKS AD 4WKS AD
IOM/B IOM/B IOM/B IOM/B
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD Page 28 of 38
IOM/B IOM/B IOM/B IOM/B IOM/B MDR/M
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
600 601
602 603
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
Data-General Descriptive Littérature and Catalogue Information Sub Vendor Data Sheets/Literature/Manu als Recommended Spare Parts (SPIR Form)
1E
2P+4E
4WKS AD
IOM/E
1E
2P+4E
4WKS AD
IOM/E
1E
2P+4E
604
List of Special Tools
1E
1E
2WKS AW
2P+4E
605
Bills of Material
1E
1E
2WKS AW
2P+4E
606
Nameplate Details
607
Utility RequirementsPower/Other
15984-BP-10-IC-REQ-0002 Rev : A
2P+4E
1E
1E
2WKS AW
2P+4E
4WKS AD 4WKS AD 4WKS AD 4WKS AD 4WKS AD
Page 29 of 38
IOM/I IOM/H IOM/J IOM/E
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
700 701 702
703
704 705 706 707
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
Data-Procedures Performance Test Reports Calibration Certificate ( For all Field & F&G Instruments) Surface Preparation and Paint System Specification Commissioning and Site Acceptance Test (SAT) Procedures Factory Acceptance Test Procedure Site Acceptance Test Procedure Preservation and Storage Procedure
15984-BP-10-IC-REQ-0002 Rev : A
2P+4E
4WKS AD
MDR/M
2P+4E
4WKS AD
MDR/M
2P+4E
4WKS AD
MDR/H
MDR/M 1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
4WKS AD 4WKS AD
Page 30 of 38
MDR/M MDR/M
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
800
QA/Certification
801
QA Accreditation Certification
802
Contract Quality Plan
803
Inspection and Test Plan
804 805 806
A
1E
1E
2WKS AW
Statement of Code Compliance Approval of Relevant Authorities Inspection and Test Reports
807
Material Certification
808
PESO Hazardous Area Electrical Equipment Certification
15984-BP-10-IC-REQ-0002 Rev : A
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD
MDR/A MDR/D MDR/R
2P+4E
1E
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
4WKS AD 4WKS AD 4WKS AD
Page 31 of 38
MDR/A MDR/C MDR/N
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
809 810
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Electrical Type Test Certificates Completed Consultant’s Data Sheets
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
4WKS AD 4WKS AD 4WKS AD 4WKS AD
MDR/N IOM/D
811
FAT Report
1E
2WKS AW
2P+4E
812
IFAT Test Report
1E
2WKS AW
2P+4E
1E
2WKS AW
2P+4E
4WKS AD
IOM/D
1E
2WKS AW
2P+4E
4WKS AD
IOM
813
SAT Test Report
900
Manuals
901
Installation Operation and Maintenance Manual (Incl. Software)
902
Manufacturer's Data Report (MDR)
15984-BP-10-IC-REQ-0002 Rev : A
IOM/D IOM/D
MDR
Page 32 of 38
Engineering Requisition Section II – Vendor Data Requirement List
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
903
Training Manual
1000
Miscellaneous
1001
Control Schematic Diagram and Materials
1E
2WKS AW
2P+4E
1002
HMI Graphic Print-outs
1E
2WKS AW
2P+4E
Project No
403102-15984
Requisition No
15984-BP-10-IC-REQ-0002
2P+4E
4WKS AD 4WKS AD 4WKS AD
Vendor Shall submit the final documentation as per below philosophy -
2 Sets of paper copies 4 sets of electronic copies (Data shall be provided in 4 numbers of min. 1 TB hard-disks)
15984-BP-10-IC-REQ-0002 Rev : A
Page 33 of 38
IOM/E
IOM/B IOM/B
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
A
31 Dec 19 Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
Project No Requisition No
403102-15984 15984-BP-10-IC-REQ-0002
NOTES : 1. FAILURE TO COMPLY WITH THIS DOCUMENT MAY RESULT IN AN INVALID BID AND DELAY OF FINAL PAYMENT. 2. ANY COST FOR DOCUMENTATION ON THIS FORM MUST BE SHOWN SEPARATELY ON YOUR QUOTATION. 3. SPARE PARTS ARE CONSIDERED CRITICAL AND MUST BE FURNISHED WITH INDIVIDUAL PRICES BY SPECIFIED DATE. 4. EACH VENDOR DATA ITEM REQUESTED MUST BE IDENTIFIED BY THE PURCHASE ORDER NUMBER AND EQUIPMENT TAG NUMBER LOCATED ON THE COVER SHEET ON FIRST PAGE OF SAID ITEM AND IN THE CASE OF ENGINEERING DRAWINGS ON EACH & EVERY DRAWING. 5. ANY VENDOR DATA REQUIRED AS A RESULT OF ISSUING REVISIONS TO A PURCHASE ORDER SHALL BE HANDLED IN THE SAME MANNER AS THE ORIGINAL ORDER UNLESS OTHERWISE STATED. 6. ALL DRAWINGS AND LITERATURE SHALL BE IN THE ENGLISH LANGUAGE AND UNITS. 7. FINAL VENDOR DOSSIERS TO BE IN TWO VOLUMES 1x MDR & 1 x IOM AND SHALL EITHER BE LEFT PLAIN EDGE OR PUNCHED 4 HOLES. 8. COURIER TO :- TO BE ADVISE 9. EMAIL TO BE ADVISE REMARKS * NO LATER THAN TWO (2) WEEKS AFTER AWARD OF PURCHASE ORDER. ** ALL DOSSIER MATERIAL REQUIRED WITHIN FOUR (4) WEEKS AFTER FINAL SHIPMENT *** COPIES TO BE SENT WITH EQUIPMENT KEY ALL CERTIFIED DRAWINGS REQUIRED TWO (2) WEEKS BEFORE SHIPMENT. P=PAPER COPIES E=ELECTRONICS COPIES AW = AFTER AWARD AD- AFTER DISPATCH OR- ORIGINAL
15984-BP-10-IC-REQ-0002 Rev : A
Page 34 of 38
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
3.
A
Project No
403102-15984
31 Dec 19
Requisition 15984-BP-10-IC-REQNo 0002
SCHE DULE O F P ROPOS ED SOU RC ES OF MATE RIAL (VENDOR TO COMPLETE)
Requisition No. Requisition Title
: 15984-BP-10-IC-REQ-0002 : Material Requisition for TurnKey Instrumentation
Material / Equipment
15984-BP-10-IC-REQ-0002 Rev : A 38
Sub VENDOR / Manufacturer Name and Location
Country of Origin / Source
Delivery Period to VENDOR
Page 35 of
Engineering Requisition Section VI – Inspection and Test Plan
A
Project No
31 Dec 19
Requisition No
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
4.
403102-15984 15984-BP-10-ICREQ-0002
DEVIATION LIST Non-Compliance to the requirements specified in the requisition, datasheets and specifications or in any of the applicable codes / standards (including Project / Consultant / international standards) shall be considered as a ‘Deviation’. In case deviations to tender terms / conditions are unavoidable, the same should be mentioned in ONLINE DEVIATION SHEET. Deviations mentioned elsewhere shall not be considered by Owner / Consultant. Deviations, if any, shall be supported with appropriate justification for the Consultant’s / Owner’s review / approval. In case of no deviations on the MR, the Vendor shall write “NIL deviations” on the ONLINE DEVIATION SHEET and shall be submitted along with the bid. In the absence of such a statement with the bid, the total compliance to bid documents will be assumed. Without the submission of properly completed “ONLINE DEVIATION SHEET” along with the offer, the Vendor’s offer may be considered as incomplete and may be subjected to rejection at the sole discretion of the Consultant / Owner. Deviations listed elsewhere in the proposal (i.e. other than ONLINE DEVIATION SHEET) shall be considered as invalid and deemed withdrawn by the Vendor & not considered for evaluation.
15984-BP-10-IC-REQ-0002 Rev : A
Page 36 of 38
Engineering Requisition Section VI – Inspection and Test Plan
31 Dec 19
Requisition No
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
403102-15984 15984-BP-10-ICREQ-0002
TECHNICAL CHE CKLIST (TO BE SUBMITTE D WITH TEC HNIC AL BID)
Sr.No.
2
Project No
Bharat Petroleum Corporation Limited (BPCL)
5.
1
A
Customer Name
Vendor’s Confirmation (Yes /No)
Description Vendor to confirm that Scope of Supply and services has been considered as per ‘Scope of Supply table’ and all other specification attached with Material requisition. Vendor to confirm that lumpsum rate have been quoted as asked in the MR.
3
Vendor to confirm that ‘List of Deviation’ has been provided in the bid. Vendor to note that failure of submission of Deviation List along with the Bid shall be considered as Vendor compliance with the Material Requisition and its attachments.
4
Vendor to confirm completely filled in signed & stamped Data sheets and Signed Specification for Compliance are included in the bid.
5
Vendor to confirm that minimum document (Data Sheets, GA, Technical Catalogues / Literature, etc.) in VDRL have been included in the bid.
6
Vendor to confirm that Weight Data required for PLC system and associated components has been provided in the bid.
7
Vendor to confirm that Mandatory Spares are included in the bid.
8
Vendor to confirm that List of Commissioning Spares is included in the bid.
9
Vendor to confirm that List of Special tools and tackles is included in the bid.
10
Vendor to Guarantee the performance parameters as per Data Sheet.
11
Vendor to confirm that list of 2 years spares is furnished in the bid.
12
Vendor to confirm QA / QC documents as required and shall be submitted for approval.
15984-BP-10-IC-REQ-0002 Rev : A
Page 37 of 38
Engineering Requisition Section VI – Inspection and Test Plan
A
Project No
31 Dec 19
Requisition No
Customer Name
Bharat Petroleum Corporation Limited (BPCL)
Rev:
Project Title
Bina Panki Pipeline Project
Date:
Requisition Title
Material Requisition for Turn Key Instrumentation (Station PLC, Field Instruments and Field F&G Devices)
403102-15984 15984-BP-10-ICREQ-0002
13
Vendor to confirm list of Past supply reference for offered model specifying as a minimum model number, capacity, design pressure, name of owner, year of commissioning, etc. have been included in the bid.
14
Preliminary Heat Load and Power Load Calculation details of PLC System & 4-wire field instruments is included in the bid.
15984-BP-10-IC-REQ-0002 Rev : A
Page 38 of 38
SPECIFICATION FOR STATION PLC
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Station PLC
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0002 18 Dec 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0002 Rev : A
Page 1 of 44
SPECIFICATION FOR STATION PLC
SYNOPSIS This document presents the Specification for Station PLC of the Bina Panki Pipeline Project. The specification is used to detail the design requirements of Station PLC for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
WORLEYPARSONS APPROVAL
f TIRA
15984-BP-10-IC-SPC-0002 Rev : A
REVIEW
POLG
DATE
CUSTOMER APPROVAL
DATE
18 Dec 2019
NAIU / KAVK
Page 2 of 44
SPECIFICATION FOR STATION PLC
CONTENTS 1
INTRODUCTION ................................................................................................................ 6 1.1
Scope of Document ........................................................................................................... 6
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .................................................................................................................................... 7 2.1
General .............................................................................................................................. 7
2.2
International Codes and Standards ................................................................................... 7
2.3
Project Document Reference ............................................................................................. 8
2.4
Abbreviations ..................................................................................................................... 8
2.5
Conflicts, Deviations and Amendments ............................................................................. 9
2.6
Definitions ........................................................................................................................ 10
3
GENERAL DESIGN CRITERIA ........................................................................................ 11 3.1
Quality Assurance ............................................................................................................ 11
3.2
Reliability and Maintenance ............................................................................................. 11
3.3
Ingress Protection ............................................................................................................ 11
3.4
Site Condition ................................................................................................................... 11
3.5
Electromagnetic Compatibility.......................................................................................... 11
3.6
Special Tools.................................................................................................................... 11
3.7
Design Life ....................................................................................................................... 11
3.8
Hazardous Area Requirements........................................................................................ 12
3.9
Surge and Transient Protection ....................................................................................... 12
3.10 4
5
Utilities Available .......................................................................................................... 12 DESIGN CONSIDERATION ............................................................................................. 13
4.1
General ............................................................................................................................ 13
4.2
Control Level .................................................................................................................... 14
4.3
PLC Scope ....................................................................................................................... 14
4.4
PLC System Loading ....................................................................................................... 15
4.5
Regulatory Considerations............................................................................................... 15 SYSTEM REQUIREMENTS ............................................................................................. 16
15984-BP-10-IC-SPC-0002 Rev : A
Page 3 of 44
SPECIFICATION FOR STATION PLC
5.1
System Description .......................................................................................................... 16
5.2
Interface with Main Line Pump Package ......................................................................... 17
5.3
Third Party Interfaces ....................................................................................................... 17
5.4
Functionality ..................................................................................................................... 18
5.5
Reliability & Availability .................................................................................................... 19
5.6
Redundancy & Fault Tolerance ....................................................................................... 19
5.7
Certification ...................................................................................................................... 19
5.8
Response Time ................................................................................................................ 19
5.9
Alarm Flooding ................................................................................................................. 19
5.10
Sequence of Event Recording ..................................................................................... 20
5.11
System Security ........................................................................................................... 20
5.12
Quality .......................................................................................................................... 20
5.13
Responsibility ............................................................................................................... 20
5.14
Structure ....................................................................................................................... 20
5.15
Spare Capacity............................................................................................................. 20
5.16
System Hardware......................................................................................................... 21
5.17
Hardware Construction Requirements ......................................................................... 27
5.18
Power Supply ............................................................................................................... 33
6
INSPECTION AND TESTING .......................................................................................... 34 6.1
General ............................................................................................................................ 34
6.2
Inspection and Test Plan (ITP) ........................................................................................ 34
6.3
Inspection & Performance Testing ................................................................................... 34
6.4
Testing ............................................................................................................................. 35
7
IDENTIFICATION AND FINISHING ................................................................................. 38
8
TRAINING REQUIREMENTS .......................................................................................... 39
9
AFTER SALES SUPPORT ............................................................................................... 40
10
HANDLING AND TRANSPORTATION ............................................................................ 41
11
SYSTEM REGISTRATION AND WARRANTY ................................................................ 42
12
DOCUMENTATION .......................................................................................................... 43
15984-BP-10-IC-SPC-0002 Rev : A
Page 4 of 44
SPECIFICATION FOR STATION PLC
13
SPARE PARTS AND TOOLS........................................................................................... 44
15984-BP-10-IC-SPC-0002 Rev : A
Page 5 of 44
SPECIFICATION FOR STATION PLC
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0002 Rev : A
Page 6 of 44
SPECIFICATION FOR STATION PLC
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the National / International Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • • • • • • • • • • • • •
2.2
British Standard Institution (BS) International Electrotechnical Commission (IEC) The Institute of Petroleum (IP) Institute of Electrical Engineers (IEE) IP Codes of Practice American Petroleum Institute (API) Instrument Society of America (ISA) Indian Standard OISD: Oil Industry Safety Directorate PMPA: Petroleum & Mineral Pipelines Act, 1962 Petroleum Act 1934 & Rules 2002 MOE&F- Ministry of Environment & Forest guidelines PNGRB
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below: Document Number
Document Title
American Petroleum Institute (API) API RP 500
Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division 1 And Division 2.
API RP 551
Process Measurement
API RP 552
Transmission Systems
API RP 554 Part 1,2,3
Process Control Systems
API RP 557
Guide to Advanced Control Systems
API MPMS
Manual of Petroleum Measurement Standards
15984-BP-10-IC-SPC-0002 Rev : A
Page 7 of 44
SPECIFICATION FOR STATION PLC
American Society of Testing and Materials ASTM D635
Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position.
ASTM D2863
Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index).
International Electro-Technical Commission IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres – General Requirements.
IEC 60529
Degrees of Protection Provided by Enclosures (IP code)
IEC 61000
Electromagnetic Compatibility
IEC 61131
Programmable Controllers
IEC 61508
Functional Safety of Electrical / Electronic / Programmable Electronic Safety-Related Systems
IEC 61511
Functional Safety– Safety Instrumented Systems for the Process Industry Sector
IEC 62053
Electricity Metering Equipment (A.C.) – Particular Requirements
American National Standards Institute ANSI/BIFMA M7.1
Standard Test Method for Determining VOC Emission from Office Furniture Systems, Components and Seating
ANSI/BIFMA X5.5 Desk Products - Tests International Organisation of Standardisation ISO 9001
Quality Management Systems – Requirements
PESO/CCOE & CIMFR
2.3
2.4
PESO Certifications
Petroleum and Explosives Safety Organisation (PESO)
CIMFR Certifications
Central Institute of Mining and Fuel Research
Project Do cument Reference 15984-BP-10-IC-BOD-0001
Instrument Design Basis
15984-BP-10-IC-SPC-0009
Specification for Instrument & Telecom Cables
Abbreviat ions API
15984-BP-10-IC-SPC-0002 Rev : A
American Petroleum Institute Page 8 of 44
SPECIFICATION FOR STATION PLC
2.5
ASTM
American society of Testing & Materials
BoD
Basis of Design
BKPL
Bina Kanpur Pipeline Project
BS
British Standard
BPCL
Bharat Petroleum Corporation Limited
CPU
Central Processing Unit
CPTR
Cathodic Protection Transformer Rectifier
EPCM
Engineering and Project Management Consultant
EWS
Engineering Work Station
FAT
Factory Acceptance Test
F&G
Fire & Gas
FDS
Functional Design Sepcification
GPS
Global Positioning System
HMI
Human Machine Interface
HART
Highway Addressable Remote Transducer
HVAC
Heating Ventilation & Air Conditioning
IEC
International Electro Technical Commission
I/O
Input/Output (signals)
IP
Ingress Protection
IS
Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization of Standardization
MOV
Motor Operated Valves
MCB
Miniature Circuit Breaker
OWS
Operator Work Station
PLC
Programmable Logic Controller
P&ID
Piping & Instrument Diagram
RTU
Remote Terminal Unit
RIO
Remote I/O Panel
SAT
Site Acceptance Test
SCADA
Supervisory Control and Data Acquisition
TFT
Thin Film Transistor
UPS
Uninterrupted Power Supply
VFD
Variable Frequency Drive
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution
15984-BP-10-IC-SPC-0002 Rev : A
Page 9 of 44
SPECIFICATION FOR STATION PLC
and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • • • •
2.6
Statutory Regulations This Specification / Data Sheet(s) Project Specifications Referenced Codes and Standards
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0002 Rev : A
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor
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SPECIFICATION FOR STATION PLC
3
GENERAL DESIGN CRITERIA
3.1
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection All field mounted instruments, junction boxes, cable glands including blanking plugs, etc. shall have an environmental protection rating of IP 65 minimum. Indoor located instruments, panels shall be certified to IP 42 minimum.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Station
(*)
129
Location Bina Despatch Station
(*)- Information will be provided later.
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The SUPPLIER/VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.7
Desig n Life The design life of control system shall be 20 years minimum. The control system shall also meet the following criteria: •
Maintenance and support of the system will be readily available for the specified period.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
•
3.8
The entire system, including all sub-components, shall facilitate upgrade and shall be selected from recognised manufacturers with a proven track record of system maintenance and essential upgrades.
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge/Transient protection to be provided for all electronic Instruments at both field & control system end. In addition, surge/transient protection devices shall be provided on following power & communication lines as a minimum to protect equipment within PLC VENDOR’s scope of supply. • Incoming AC & DC UPS power feeders • GPS antenna Surge protection devices shall be of a MTL / Phoenix / P&F / DEHN / OBO make.
3.10
Ut ilities Available The system shall normally operate on uninterrupted power supply (UPS) unless otherwise specified. The following electric utility supplies will be made available. • • •
•
240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire redundant UPS power supply for control system panels at Bina Despatch Station & Panki Receipt Station 48 VDC redundanr UPS power supply for Control Panel (CP) at Intermediate Pigging Station (IPS) 240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire, single non-UPS power supply for cabinet utilities like fan, panel light, utility socket etc. at Bina Despatch Station & Panki Receipt Station and at Intermediate Pigging Station (IPS) for Control Panel (CP) Power supply to IS field instrumentation shall be 24 VDC through fused terminals mounted in marshalling cabinets
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
4
DESIGN CONSIDERATION
4.1
General This specification, together with the purchase documents, covers the minimum requirements for the supply, design, materials and fabrication of PLC system. The design of PLC shall be based on the requirements as defined by this specification as well as all project documentation listed in clause 2.3 of this document. This total package shall represent the contractual requirements for Station PLC. The prime function of PLC systems is to provide safe and efficient operation of the station with minimum manual intervention. The basic design of PLC system shall be based on a 24 hour per day, 365 days per year operation from control room. The availability for the entire PLC communications system shall be 99.9% or better and shall be supported by the VENDOR’s calculations. PLC system shall be designed to monitor and control the process & pump operation using state-of the-art technology. The instrumentation and control system to be provided under this project will be designed in such a way that it can easily be interfaced and seamlessly integrated with the SCADA system. New station PLCs are envisaged at Bina despatch station & Panki receipt station for control & monitoring of the equipments & for the process related logic and interlocks including station emergency shutdown logics / F&G system / Field Instruments/ various MOVs / Control valves & mainline and booster pumps operation and monitoring. Overall shutdown during any emergency shall be carried out through sequential closure of MOVs from control room. All controls, recording and link to remote indicating devices shall be through PLC located in the control rooms. Station PLC shall be provided with SIL 2 redundant hot stand by processor. Also, redundant rack, power supply modules, redundant interrogation power supply modules, redundant communication modules etc. shall be provided. Redundant I/O modules shall be considered for tripping signals, trip & ESD commands. VENDOR shall refer to the IO list for the details of signals requiring redundant IO. All the other I/O’s shall not be considered as redundant. The SCADA system shall be installed for the purpose of control and monitoring the entire pipeline operations. The control system shall be divided into 3 main components, viz: • Station PLC • SCADA System (Supplied by others) • Remote Terminal Units (RTU) (Supplied by others) Operators at control room will gather the data from all the station facilities via SCADA system for overall pipeline operation and control. Station PLCs of all stations shall communicate via SCADA system consisting of Master Station (MS) at Bina Despatch station and Emergency Master Station (EMS) at Panki receipt station. No future hardware and software changes or updates at any location shall affect the performance of the supplied equipment. Upgrading of the supplied systems in the future shall be performed online and without causing downtime to the pipeline operations. On-line replacement of any module shall be possible without de-energizing the system. There shall not be any interruption in the system while replacing the faulty module. Each I/O shall be protected against the reversal of polarity of the power supply voltage to I/Os. Digital inputs to PLC based control system shall be potential free/dry contacts.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
Analog modules shall be of HART enabled type for fetching HART data (parameters/diagnostics) in addition to the intended signal over the same pair of cable. All the inputs shall be double ended i.e. two wires per input. Use of common return for the digital inputs is not permitted. For all analogue & digital I/Os optical isolation shall be provided. I/O status indications shall be provided for each channel. All inputs preferably be intrinsically safe with barriers at the control room end. Active barriers shall only be used. Time synchronization of the station PLC shall be configured with GPS clock. GPS antenna shall be provided with surge protection device (SPD).
4.2
Contro l Level A central redundant Programmable Logic Controller (PLC) consisting of two synchronous running SIL 2 TUV certified (as per IEC 61508 / 61511) controllers shall be used. Each controller must be equipped with its CPU, power supply and communication interfaces etc. All other hardware like input / output I/O modules, relays, galvanic isolators, surge/transient protectors, power supply modules etc. shall not be considered SIL certified. The system shall be 100% fault tolerant & dual redundant for control processor system bus, data highway, power supply & communication. The redundant controllers shall be synchronized through a direct connection. Peripheral units shall be connected to the central controllers via redundant communication interfaces. Peripheral units shall be equipped with input and output modules.
4.3
PLC Scope PLC system shall provide both automated and manually activated process and utility function. PLC system shall be factory tested and ready to function as soon as it is connected to electrical power supply and field input / output signal wiring system. Included in this specification are performance requirements, which will be defined by function and general requirements for system reliability, integration and packaging. VENDOR shall provide all necessary performance integrity calculations to confirm suitability of system design. PLC system manufacturer responsibility shall include but not limited to the following items: a. b. c. d. e. f. g. h. i. j. k. l. m.
System engineering System hardware Software and configuration Supply of Functional Design Specifications according to system definition requirements System documentation Mandatory spare parts Recommended spare parts Factory Acceptance Test 3rd Party interface, definition, documentation and testing Site Acceptance Test Panel Installation supervision Pre-commissioning Commissioning
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
n. Handover of a complete working system o. Warranty p. Training q. Documentation The functional design specifications shall be prepared by PLC system manufacturer and provided for EPCM / OWNER review and approval. The EPCM review of system manufacturer drawings and documentation does not relieve the manufacturer from the responsibility of furnishing equipment that will function as intended by this specification. The manufacturer shall provide PLC system in accordance with IEC 61131 (All parts). The station PLC shall comprise of following type of signals: • • • • • • •
4.4
Process signals Field mounted Fire & Gas Signals ESD signals Signals from mainline pump package except signals related to machine monitoring system Vibration & temperature monitoring signals from booster pumps (direct hardwired signals from field to station PLC) Exchange signals from electrical Systems Exchange signals from existing TFMS system
PLC System Loading System shall be sized as per the loading defined in this section below. The loading refers to the use of memory, CPU time and communication capacity etc. Loading shall consider the “worst case” of high system capacity, during this case, no degradation of system performance is allowed. Maximum loading on various sub-systems shall be as follows: • • • •
4.5
80% of I/O capacity and other hardware 40% processor, including user memory 50% communication network (for deterministic protocol) 80% No. of nodes
Reg ulatory Considerat ions If National and/or local regulations exist in which some of the requirements may be more stringent than in this specification, VENDOR shall determine by careful scrutiny which of the requirements are the more stringent and which combination of requirements will be acceptable as regards safety, environmental, economic and legal aspects. In all cases VENDOR shall inform EPCM of any deviation from the requirements of this specification which is considered to be necessary in order to comply with national and / or local regulations. EPCM may then negotiate with the authorities concerned with the object of obtaining agreement to follow this specification as closely as possible.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
5
SYSTEM REQUIREMENTS
5.1
System Description PLC system is to be a fully configured per industrial standard configuration with purpose to carry out all process monitoring, control & safety shutdown/interlocks of process facility & F&G system. PLC system shall include all necessary cabinets to house PLC processor, I/O modules, communication modules, network switches (min. 24 ports managed type commercial grade), Power supply modules and necessary marshalling cabinet for field signal termination. The control processors shall be microprocessor based 1:1 redundant for a duplex CPU configuration. Backup / redundant control processor shall be identical to the primary processor and shall provide total redundancy of the controller configuration and memory. The CPU shall support programming languages compliant to IEC 61131-3. Transfer to the backup control processor shall be automatic, bump less, error free and continuous monitoring and automatic control shall be maintained without operator intervention. Redundant control processors shall be located in separate chassis for added reliability. PLC processor shall be complete with integral battery fail-safe system such that all programmed and stored data shall be retained without loss for 72 hours in case of power failure. PLC based control system shall be modular in construction and expandable in future by addition of modules, which are easily accessible to repair and maintenance. The system selected shall have a block-structured full function configuration as standard. When selecting the size of PLC, due account shall be taken of the expansion of control requirements during detailed engineering and incorporation of the controls for packaged equipment. In addition to the built-in spare capacity, expansion and optional facilities described in this specification, the final PLC employed shall be able to be expanded to encompass the loading of at least 20% additional I/O of all types after project completion, with the associated high-level control algorithms. The size of the memory shall be sufficient for storage of the program instruction required by the logic schemes. VENDOR shall indicate the amount of memory occupied by the actual program and spare capacity available for later program modifications or additions. A minimum of 60% spare memory space shall be provided at the time of handover of the system to OWNER. Memory shall be non-volatile type. There is a requirement of upgradation of existing PLC system of BKPL project in future in the same PLC system supplied for this project. Minimum 64 MB controller shall be considered to cater the future upgradation requirement however IOs shall be considered only for BPPL project as per IO list. VENDOR shall provide intelligent control and monitoring of all facility functions from the field input termination interface to the field output termination interface. VENDOR shall provide a comfortable, user friendly, operator working environment for display and access to all the facility parameters including graphic displays, controller face plates, alarms and other operator information. Storage, organization and reporting of all necessary data for trending, shift and period logging and condition monitoring shall also be provided. A full function two-way interface with other systems such as VENDOR supplied control system for package units shall also be provided. All the I/O modules shall be of smart and self-diagnostic type. DI / DOs for monitoring, interlocks & logic shall be 16 - channel type as a minimum. All analog modules shall be HART enabled to access HART data from SMART field devices. All AI modules shall have min 16 channels. However, AO modules shall have min 8 channels.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
Processors and all other I/O modules of PLC system shall be of same series. In PLC redundant communication sub system, on failure of active device, the redundant device shall take over automatically without interrupting the system operation. PLC operation shall be completely unaffected by a momentary power loss of the order of 20 milliseconds.
5.2
Interface with Main Line Pump Package A dedicated Vibration & Temperature monitoring system for mainline pump package will be provided by pump VENDOR. All the other I/O’s from pump skid, VFD shall be terminated in station PLC panel. Necessary accessories like surge/transient protectors, galvanic isolators, relays pertaining to these signals are to be considered in station PLC. Station PLC vendor shall consider a dedicated I/O rack for I/Os related to each mainline pump. All the logic related to pump start/stop and trip, VFD selection, breaker line-up shall be configured in station PLC. Vibration/Temperature High trip signals shall be considered hardwired to station PLC from pump VTM system. The graphics related to mainline pump package including that of for vibration & temperature monitoring signals shall be generated in station PLC.
5.3
Third Party Interfaces Below is the list of different third-party systems that shall be hooked up to the station PLC system. It is completely control system VENDOR’s responsibility to establish proper communication with all thirdparty systems. MODBUS mapping list for all below listed systems shall be made available to control system VENDOR during detail engineering phase / before FAT. Communication protocol between station PLC & various systems shall be as follows:
Sr. No.
THIRD PARTY SYSTEM
COMMUNICATION PROTOCOL SATELLITE RACK ROOM (Bina Despatch Station)
1
SCADA RTU
Redundant MODBUS TCP/IP
2
Flow Metering System / Flow Computer
Redundant MODBUS TCP/IP (over fiber optic)
3
Alarm Panel
Redundant MODBUS RTU (RS-485)
4
Mainline Pump VTM System
Redundant MODBUS TCP/IP
5
Mainline Pump VFD -1
Non-redundant MODBUS RTU (RS-485)
6
Mainline Pump VFD -2
Non-redundant MODBUS RTU (RS-485)
7
CI Dosing Pump VFD
Non-redundant MODBUS RTU (RS-485)
8
Mainline Pump PD Monitoring System (*)
Non-redundant MODBUS TCP/IP or MODBUS RTU (RS-485)
9
HVAC System
Non-Redundant MODBUS TCP/IP
10
240 VAC UPS System
Redundant MODBUS RTU (RS-485)
11 12
110 VDC UPS System
Redundant MODBUS RTU (RS-485)
Corrosion Monitoring System (CMS)
Non-Redundant MODBUS RTU (RS-485)
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
13
Bina Kota Pipeline (BKPL) existing PLC
Redundant MODBUS TCP/IP (**)
14
Optical Interface Detector
MODBUS RTU (RS-485)
15
Electrical System (6.6kV Switchgear Bus A & B, PMCC Bus A & B, MOVDB))
Redundant MODBUS TCP/IP
16
Diesel Generator/AMF
Non-Redundant MODBUS TCP/IP
17
Transformer OTI & WTI
Analogue output 4-20 mA (4 nos.) Hardwired
187
CPTR
Non-Redundant MODBUS TCP/IP CONTROL ROOM (Panki Receipt Station)
1
SCADA RTU
Redundant MODBUS TCP/IP
2
Flow Metering System / Flow Computer
Redundant MODBUS TCP/IP
3
Local Fire Alarm Panel
Redundant MODBUS RTU (RS-485)
4 5
HVAC System
Non-Redundant MODBUS TCP/IP
240 VAC UPS System A & B
6 7 8
Corrosion Monitoring System (CMS) TFMS PLC (Existing)
Redundant MODBUS RTU (RS-485) Non-Redundant MODBUS RTU (RS-485) Redundant MODBUS TCP/IP (**)
Optical Interface Detector
MODBUS RTU (RS-485)
1
Electrical Systems
SUBSTATION (Remote IO Panel) (PMCC Bus A & B, MOVDB)
Redundant MODBUS TCP/IP
2
CPTR
Non-Redundant MODBUS TCP/IP
3
Diesel Generator/AMF
Non-Redundant MODBUS TCP/IP
(*) Communication Protocol Details to be confirmed later (**) It is PLC VENDOR’s responsibility to establish the communication with existing system. All the hardware/software may require to communicate in the different IP domain shall be considered by PLC VENDOR in his scope of supply.It is For all above listed third party systems, suitable networking components at PLC system end and communication cables shall be considered by PLC VENDOR in his scope of supply. I/O network & Controller network (with third party systems) shall not be combined one. Dedicated
network switches / communication modules shall be considered for PLC third-party communication.
5.4
Functionality The system shall be normally De-energised. A logic "1" signal is considered to be the abnormal (trip or failure) state, and a "0" logic signal the normal state.
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SPECIFICATION FOR STATION PLC
Recovery of communication shall be automatic. PLC system manufacturer shall indicate the type of output that can be made available to permit (back-up) annunciation of communication failure at the station PLC workstation. The operator shall be continuously informed of the system status by means of control system and utility alarms transmitted to station PLC. PLC VENDOR shall provide a dedicated GPS clock for station PLC system at every station.
5.5
Reliability & Availability PLC system design shall aim to maximise reliability and availability without introducing a high degree of complexity into hardware or software configuration. Redundancy shall allow on-line (under power condition) testing and corrective maintenance jobs such as replacement of processor modules, memory modules, power supply modules, communication interfaces, communication cables, etc. without affecting the operation of station PLC system and without requiring any process shutdown.
5.6
Redundancy & Fault Tolerance In order to maximize system availability without compromising reliability & redundancy, due care shall be taken for those elements of PLC system which may be subject to common mode failure. Redundancy shall be provided for complete processor subsystem including CPU, memory, communication and power supply.
5.7
Certification IEC 61131 approved and certified system shall be required for this project. Controllers shall be SIL 2 certified by a reputable body such as TUV Rheinland or equivalent as a safety system for IEC 61508 / 61511 SIL applications. PLC system hardware, firmware, system software and all inputs and outputs shall be certified and approved.
5.8
Response T ime The processor shall continuously scan the programs and all inputs & execute commands to appropriate outputs. The response time of PLC system shall be maximum 250 milliseconds; this is the result of a time from input change to output response with all spare capacity occupied. Based on the application, the response time requirements may be more stringent and shall be stated by PLC system manufacturer.
5.9
Alarm Floo ding The PLC system shall provide inherent alarm handling capabilities to prevent/minimise alarm flood. Any event that results in a process trip shall result in only one First Out alarm from each process group. Logic to trap First Out alarms with a discrimination of no more than one processor scan shall be built into the system. First Out alarms shall usually remain active until the relevant Process Trip is reset by an operator action. All trip group input states, whether first out or not, shall be visible on the process graphics, indicating to the operator why a trip group cannot be reset.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
The alarm handling package shall support manual selection of alarm disabling by the process operator. The disabled alarm states shall still be visible to the operator on the applicable process graphic and be logged in the alarm/event log.
5.10
Sequence of Event Recording The PLC system shall provide a Sequence of Events Recording (S.O.E) feature including a virtual printer and the ability to print out results to a hard copy printer via the Engineering Workstation. Events shall be logged in and stored in non-volatile memory as they occur for printing or downloading later.
5.11
System Security Security facilities shall be provided to prevent unauthorised access to the PLC or F&G programs. All Control room HMI’s and servers to be installed with USB port disabling software to enhance anti-virus security.
5.12
Quality The hardware and software products quoted shall have a proven field record. PLC system manufacturer shall include a reference list in the quotation giving technical order size, year of manufacture, hardware and software revision levels.
5.13
Responsibility PLC system manufacturer shall responsible for the selection of components to perform the functions as described in the functional logic diagrams, narratives or other documents. PLC system manufacturer shall responsible for the layout of the cards in the racks in accordance with the requirements given in this specification.
5.14
Struct ure Cards belonging to one group shall be grouped together. Any exceptions to these rules shall be stated by PLC system manufacturer. A dedicated I/O rack shall be provided to accommodate the signals related to each mainline pump. The suggested system overview shall be provided to the OWNER by PLC system manufacturer.
5.15
Spare Capacity When all known system requirements are met, including for packaged units and an additional 5% has been allotted for system development during the execution of the project, then for each cabinet I/O or physically distributed group of I/O cards shall have a minimum of 20% installed spares for each type of I/O module used. These points shall be distributed among the individual I/O boards such that each board is no more than 80% filled to capacity. The spare points shall be wired to the appropriate marshalling cabinets and correctly labelled. In addition to the installed spares, the racks and chassis shall have sufficient space to accommodate an additional 20% of the installed system. Also 20% spare space shall be reserved in cabinets for future expansion. Processors shall have more than 60% memory capacity (RAM) free when all programming and configuration is complete and utilisation of conventional memory for the system operation is fully taken up.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
Spare capacity for communication links shall be 50% at plant start-up. The system response time calculations shall be based on the assumption that all spare capacity is used.
5.16
System Hardware
5.16.1
General Input and output cards shall have electrical isolation between field equipment and PLC system. All the I/O cards shall have channel to field isolation. Short circuiting of individual inputs and outputs shall not affect other inputs and outputs respectively. The use of fuses for the protection of individual inputs and outputs shall be avoided. In case of I/O card failure system shall attain last good value. To assess PLC system, manufacturer's recommendation for spare parts, power supply units and other functional sub-assemblies in the system shall be given in the quotation. Calculations shall be based on the worst case and the normal environmental conditions specified. PLC system manufacturer shall indicate whether anti-static precautions are necessary when handling system hardware. If such precautions are required, grounding wrist straps shall be supplied as permanently installed items. All I/O modules shall have dedicated lamp or LED indication for each channel to show the signal/healthy status. PLC system shall comprise as a minimum: • System cabinets with control processor, communication module and I/O modules. • External system interface units. • Engineering and system configuration workstation. • Marshalling Cabinets. • Power supplies for system components and field instruments. • Maintenance and configuration laptop. Signal segregation and I/O assignment shall be developed and defined by the VENDOR in the FDS.
5.16.2
Peripheral Units The peripheral units shall be located and installed in a closed room with an ambient temperature between 0° C and + 50 °C. Each peripheral unit shall be equipped with the following as a minimum: Redundant power supply modules Redundant interrogation power supply modules Sufficient nos. of input modules. The number depends on the number of input signals along with spares and it must be expandable. • Sufficient nos. of output modules. The number depends on the number of output signals along with spares and it must be expandable. • Redundant communication modules. Analog Inputs PLC system shall be able to receive the following types of analog input signals: • 4-20 mA, Passive, 24 VDC, 2-wire, HART enabled • 4-20 mA, Active, 24 VDC, 2-wire, HART enabled • • •
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
The power for field mounted passive 4-20 mA transmitters connected to PLC system shall be supplied by PLC system.
Digital Inputs PLC system shall provide the wetting voltage for digital inputs which are connected to switches which have voltage free contacts. For solid state sensors e.g. proximity sensors, voltage carrying inputs shall be provided. Normally open digital inputs shall be provided with open and short circuit detection per input channel. The detection results shall be available for use in the application logic. Digital Outputs PLC system shall provide the power for the output circuit loads. The following output types shall be supported: Interfacing relays (to motor control units) with coil voltage of 24 VDC. VENDOR shall refer instrument I/O list for relay contact ratings. • Control room aux. console and/or local panel alarm lights with lamp rating of 24 VDC. Normally de-energised outputs, except for lamp outputs shall be provided with open and short circuit detection per output channel. The detection results shall be available for use in the application logic. •
PLC system hardware shall be specially designed for shut down service and shall incorporate features to minimise the possibility of failure. Internal diagnostics shall detect unsafe system operation and fail all outputs to the de-energised state. Analogue Outputs The signal type shall be 4-20 mA, HART, 24 VDC, 2-wire. The power for field mounted 4-20 mA instruments connected to PLC system shall be supplied by PLC System. Galvanic Isolators and IS barrier IS barrier shall be provided for all the intrinsic safe signals as per the IO List. Galvanic isolator shall be provided for the digital output signals as per IO list.
5.16.3
Line Monitoring Line monitoring for DI shall be considered as per I/O list. Engineering cum Operator Workstation Two number of workstation grade engineering cum operator work station each with dual monitor shall be provided for each station. Each work station shall have its own workstation processor, monitor, keyboard and mouse. Keyboards shall be resistant to dust and moisture. Both the work stations shall be completely independent, separate and shall be loaded with works, run time software including other software as required for preparation of reports, graphics, communication, etc. Any process control, process signal or graphic display shall be available to any operator station at any time for monitoring purpose. Failure of any work station shall not affect the normal operation of remaining work station. All the work station shall have minimum 21” TFT industrial grade monitor (suitable for 24x7x365operation) size with high resolution backlit LED colour screens.
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SPECIFICATION FOR STATION PLC
Each work station shall be installed in a pedestal unit; housing all necessary hardware associated with the workstation and with front and rear access of the console for maintenance purposes. Same workstation can also be used as Engineering Work Station (EWS). Access to the EWS configuration services shall be restricted to authorised personnel via account management, access controls and authentication processes. Engineering Work Stations shall provide a full access of utilities and programs to allow complete maintenance, reconfiguration, testing and diagnostic review of the entire PLC system, including PLC application software, control configuration, I/O configuration and communications links. All the work station shall be supplied with below minimum specifications 2 x 64-bit Intel Xeon Quad core processor with 2.6 G Speed 16 GB Memory 2 x 300 GB SAS 10000 rpm HDD DVD ± R/RW 21” dual Monitors with connectors to the system 2 x 10/100/1000 MBPS Ethernet cards (each NIC shall have one no RJ45 port and minimum one port on each NIC). • Built-in Speaker and external speakers. • 2 GB graphics card memory • power supply • Interfaces: a. Serial - 1 b. USB 3.0 ports – 4 c. HDMI / Video ports – 2 d. Network RJ-45 ports – 4 (minimum two ports on each NIC) • Windows 10 (latest) Operating system and Latest MS Office and Antivirus • Keyboard and Mouse A suitable console arrangement adequate for existing BKPL workstations, new PLC workstations, third party system workstations like telecom, SCADA, PID, LDS system etc. shall be considered by VENDOR in his scope of supply. Stackable type console architecture to be considered at Bina dispatch station. Commercial Grade Managed Ethernet Switches • Ports:24 ports 10/100/1000 with 2 combo ports • Mounting type: Rack mountable with mounting kit • LED’s: Power, Link/Active, Speed. • Switching Bandwidth should be 8.8 Gbps or higher • Performance throughput should be 6.5 Gbps or higher for a packet size of 64 bytes. • Functionality shall be auto configurable to Half-Duplex / Duplex speed • Power card: Indian standard power card • Drivers: Suitable drivers with OEM configuration tool • Conforming to IEEE802.3 standards a. IEEE802.3x Flow Control • • • • • •
5.16.4
b. Standard 802.1d spanning tree support c. Fast convergence using 802.1w (Rapid Spanning tree - RSTP) 15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
d. Multiple spanning tree instances using 802.1s (MSTP) e. SNMP versions 1, 2c and 3 with support for traps, and SNMP version 3 user-based security model (USM)
5.16.5
• IPv4 and IPv6 dual stack - Coexistence of both protocol stacks to ease migration • Power cords (Power Adapter for Desktop SKU’s) • Mounting kit • Serial cable for configuration Bulk Power Supply Redundant UPS power supply for station PLC & related accessories along with non-redundant non-UPS power supply for cabinet utilities shall be considered in PLC cabinet. All power supply modules shall be provided with MOSFET O-ring based redundancy with auto current balancing and equal loading on both power supplies with indication of healthiness from each power supply. Alarm like power supply failure, diagnostic alarms etc. shall be considered hardwired to station PLC for online monitoring. Power supply modules shall be considered form reputed makes like Phoenix, Delta, Lambda, Mitsubishi etc.
5.16.6
Software The system shall allow for upgrading of system operating software on all redundant modules of the system without the necessity of shutting down the process, without losing the window to the process (operator interface) and without losing any control functions. Software shall be of the most recent version and fully licensed including all add-ons. Software shall be able to collect and display data. Software shall be capable of communication to station PLC. Software shall be equipped with a minimum of one standard interface for data transfer with other software’s. • Programs, comments and messages shall be in English language. All work stations (Engineering cum Operator Workstations) placed in control room shall be supplied with run time & works software for unlimited tags & unlimited graphic pages. It shall also be loaded with: • • • •
S.O.E software Historian software adequate for offered PLC system (Historian for all hardwire and serial tags) - For minimum 50 nos. of analog signals, VENDOR shall consider high sampling rate historian with 1 second sampling rate. The sampling should be actual & not the averaging. • Software for daily, weekly, monthly and yearly report generation • Software for trends and software for alarm management • Anti-virus licences for workstations and laptop • USB port disabling software for workstations and laptop • PLC programming licences • HMI configuration software Other than above listed software any additional softwares required for proper functioning of complete station PLC system shall be considered by VENDOR in his scope of supply. • •
Manufacturer's standard configuration and method shall be used.
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For PLC systems, the setting of trip alarm levels for analog inputs, setting of timers and selection of normally open or normally closed configuration for digital I/O shall be done by software configuration. PLC system manufacturer shall indicate the facilities and limitations of the system (if any) in performing simple calculations. PLC system manufacturer shall indicate whether the combination of inputs into a calculation may be such that a calculation error can occur (e.g. division by zero). In that case PLC system manufacturer shall propose the logic changes required to avoid the possible error and request the required actions to be incorporated in the logic in case the input combination is such that a calculation error would occur, e.g. trip the unit or hold the last inputs and alarm the operator. Application programs, if applicable, shall be split into defined functional modules. For PLC systems, the manufacturer shall indicate in the quotation whether de-compile software is supplied with the system (if required). Both the operating system compile software and (if applicable) the decompile software shall be approved. Two sets of operating system CD/DVD shall be supplied. The operating system diskettes shall allow at least 5 installations of the operating system on different control system for each set of CD/DVD. If there are limitations with regard to the number of installations, un-install utilities shall be provided. 5.16.7
Communication Station PLC VENDOR shall ensure the following: For analogue input: • Analogue measurement to control system (The control system manufacturer shall indicate units and resolution). • Trip setting to control system. • Trip alarm to control system. • Measurement diagnostic status to control system. • Maintenance override from control system, if any. • Feedback on maintenance override to control system, if any. For digital trip input: • Trip alarm to control system. • Input diagnostic status for inputs with short circuit or line monitoring to control system. • Maintenance override from control system, if any. • Feedback on maintenance override to control system, if any. • First-up indication to control system. • Input force status to control system. PLC system common utility alarms like fan failure, cabinet temperature, power supply failure, power feed modules (PFM) for open/short circuit alarms etc. shall be considered hardwired to PLC system. Common system alarms shall cover power supply failures, line monitoring alarms, abnormal temperature conditions, CPU failure, module failures, earth faults etc. and should be serially communicated to PLC system.
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5.16.8
Automation System in case of Component Failure Failure of a Module of a Central Controller • • • • •
In the event that the primary CPU fails, the secondary CPU must adopt the complete functionality and shall do so seamlessly. Synchronization and updating of the failed CPU must begin automatically. A failure must be communicated by the way of an alarm on operator console. In the event of failure of communication link, the automation system must continue operation without a loss of functionality. In the event of the failure of a power supply for the redundant controller, the automation system must continue operation without loss of functionality.
Failure of a field communication interface • •
Communication from the central controller and the peripheral units must continue via the redundant connection. The automation system must continue operation without loss of functionality.
Failure of a peripheral unit or one of its modules In the event of a failure of an interface or connection, the automation system must continue operation without loss of functionality. • Failure of a module of a peripheral unit shall have no effect on any other module. The other peripheral units must continue operation without loss of functionality. The data highway shall automatically switch over upon failure of the active path. •
5.16.9
Graphic Display VENDOR shall include the engineering and building of operator graphic displays as a part of scope of supply. Graphic displays shall be prepared in hierarchical structure. A system overview graphic shall provide a live plant overview, indication of significant plant alarms. Through the overview display the operator can select the “zoom down” to process level graphics for purposes of reviewing process level operating details. If specific equipment item detail is required, then operator can further “zoom down” to an individual process equipment item graphic (e.g. a specific pump). The general structure of the faceplates / display screens shall be organised in a hierarchical menu structure with an overview level and functional levels. At each level, it shall be possible to branch to more detailed displays or to the next lower level. Functional level shall represent all major equipments like pumps, filter separators, flow meters, sump tanks displays etc. as per P&ID. It shall also display power supply single line diagrams of complete electrical system, fire & gas location displays including F&G devices in field & addressable devices in the buildings, pump displays in line with the P&IDs provided by pump VENDOR, cathodic protection parameters etc. Instrument faceplates and trends shall be accessible via process graphic instrument selection from the graphic. The instrument faceplate or trend shall be displayed in combination with process graphic and shall be erased from the screen when not required. For process control and monitoring purposes the third-party package PLC shall interface with station PLC system via a redundant serial link communication to incorporate all process package information and graphics into the station PLC.
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5.16.10 Colour LASER Printer The printer shall be located and installed in a closed room with an ambient temperature between 0° C and + 50 °C. Printer table shall also be considered in PLC VENDOR scope of supply. Printers shall be equipped with following as a minimum: • • • • • • • • • • • •
Interface for USB connectivity (High Speed) Interface for Ethernet connectivity – 10 / 100 / 1000 network interface Sufficient Main Memory (RAM) – 256 MB min. Minimum print resolution shall be 1200 x 1200 dpi Processor Speed – 800 MHz Printing Speed – 28 ppm Minimum paper capacity shall be no less than 150 sheets Capable of handling A3 / A4 paper size, Paper trays – 2 nos. Printing of hourly, shift and daily logs reports Report printing on operator request Recommended monthly pages usage shall be between 500 to 3000 The printer shall be compactable to supplied MMI and RWS system operating systems
5.17
Hardware Const ruct ion Requirements
5.17.1
Control/ System Cabinet Control / system cabinet shall be free standing type of size 800 mm x 800 mm X 2100 mm (W x D X H) with single door on front and rear sides. All the marshalling cabinets shall be of size 1200 mm x 800 mm X 2100 mm (W x D X H). If width is more than 1000 mm then 2 nos. of doors shall be provided on front side and also on rear side. Doors shall be equipped with lockable handles & concealed hinges with pull pins for each door removal. Keys shall be same for all system & marshalling cabinets. Cabinet shall be suitable for installing in a control room. Cabinet shall be weatherproof to IEC 60529, degree of protection IP42 as a minimum. Control room cabinets shall be with Grey RAL 7035 colour finish. Plinth shall be Black RAL7022 colour. Control panel shall be supplied floor mounted with sheet steel enclosure. Enclosure shall be fabricated with CRCA sheet of minimum 1.6 mm thickness for side panels of the cabinet, while doors shall be of 2.0 mm thickness and the same for gland plate is 3 mm. Panel shall be liberally designed. All components shall be so mounted that they shall be easily accessible for inspection and maintenance. Panel shall be thoroughly deburred & all sharp edges shall be grounded smooth after fabrication. Stiffeners shall be provided as necessary to ensure a rigid structure and prevent warping. Front and rear access shall be provided via detachable doors, preferably with 180° opening. Doors shall be with lockable handles. Bolts and nuts and other fitting material shall be corrosion resistant material. Cabinet shall be provided with removable lifting lugs and doors with glass window as per the requirement. Cabinet shall have door switch, cable glands, MCBs, 15A power supply socket, panel light, lugs, panel heater with thermostat, exhaust fan etc. & hooter, reset and acknowledge push button (wherever applicable) as minimum accessories. Cables shall be segregated for IS/NIS, analogue and digital signals, power cables, system communication cables, MCC interface signals etc. Galvanically isolated barriers with signal repeaters shall be provided as per requirement. There shall be 20% spare envisaged for I/Os and 20% space for future expansion.
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Power distribution shall be provided within the panel for all field instruments, panel mounted instruments, annunciator, lamps, relays, active barriers etc. Instrument cable and individual signal core shall be fitted with identification ferrules and with tubular lugs. This identification shall be as defined in the applicable standard. All cable entries shall be from bottom side of the cabinet. In general knife edged (quick disconnect) screwless push in type terminal blocks of 2.5 sq. mm. size shall be used for signal cables. Knife edged (quick disconnect) screwless push in type terminal blocks of 4 sq. mm size shall be used for power supply and volt wetted / powered output. All IS signals shall be terminated on light blue coloured terminal blocks. The terminal blocks shall be of Phoenix / Wago / Weidmuller make only. Cabinet shall be supplied with filters with louvers & fans for forced ventilation. The filters & louvers shall not be installed on the sides of the panel. 1 no. A3 document holder inside the panel for document placement shall be provided. IS and non-IS signals shall preferably not to be combined in the one cabinet. Marshalling section(s) shall be designated to separate intrinsically safe (IS) from non-intrinsically safe signals. Suitable segregation methodology shall be followed. 5.17.2
Cabinet Cooling & Lighting: The internal temperature in the cabinet must not be allowed to exceed the design temperature of the components mounted within. It shall not be subjected to temperatures higher than the approved manufacturer/VENDOR's published design temperature even in the upset conditions. The suitable cooling arrangement with fans etc. shall be provided. For maintenance purpose inside the cabinets, internal cabinet lighting and general-purpose power sockets (labelled) shall be provided. Door switch activated lighting shall be provided for system cabinets, marshalling cabinets and any other panels. These utilities shall be powered with non-UPS 240V AC, 50Hz power supply. VENDOR shall consider cabinet alarms like fan fault (front / rear), door alarm, temperature alarm etc. for each cabinet. These alarms shall be wired till system end. An exception shall be made, subject to EPCM approval, when for good engineering reasons a particular cabinet or cabinets are required to be placed in a remote location or another building. In such cases, the principles of this specification shall apply but the cabinet type and finish shall be modified to provide a good match with other cabinets in the revised location.
5.17.3
RIO Cabinet Remote IO cabinet shall be provided for terminating electrical I/O’s & shall be placed in Non-HVAC environment at Panki receipt station. VENDOR shall consider ambient temperature of 50°C and humidity level as 5% to 95% RH while designing the system. Connection between RIO cabinet & station PLC shall be via redundant Fiber optic link. Single Mode 12 core fiber optic cable along with suitable converters at both RIO & PLC system cabinet end shall be supplied by PLC VENDOR. Splicing and termination of fiber optic cable at both ends is the responsibility of PLC VENDOR. RIO cabinet shall be furnished with panel mounted 15” LED touch screen HMI with password protection. HMI shall be loaded with works and run time software for unlimited tags & graphic pages displaying graphics of all the systems same as operator workstation.
5.17.4
Remote Workstations As Bina Despatch Station, the operator cum engineering workstations will be located in existing BKPL control room & PLC panels will be located in satellite rack room. PLC VENDOR shall provide all the
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necessary hardware required to communicate the remotely located workstations with PLC like redundant managed type ethernet switches (minimum 8 ports), redundant runs of Single Mode 12 core fiber optic cable, FO converters etc. Splicing and termination of fiber optic cable at both ends is the responsibility of PLC VENDOR. 5.17.5
Control (CP) Panel Below is the list of free issue items to PLC VENDOR which shall be installed in control panel. • Flow computers (redundant) • Density converters & display • Corrosion meter • Annunciator panel VENDOR shall design a control panel to accommodate above items. Additionally, it shall also accommodate ESD pushbutton, display for density measurement, alarm annunciator etc. All other necessary hardware accessories like redundant power supplies, galvanic isolators, surge/transient protectors, relays etc. for the proper functioning of the system as a whole shall be considered by PLC VENDOR. The panel dimensions shall be 1200 (W) x 800 (D) x 2100 (H) as a minimum. Minimum 40 Window annunciator shall be considered by PLC VENDOR installed on CP panel. The annunciation system shall be modular & programmable. All the lamps shall be LED based & replaceable from the front. The hooter provided in general shall be solid state type with audibility of 100 dBA at a distance of 3 meters. Hooter shall have provision to set different tone for different functions. An interruption of power supply for 20 msec or less shall not affect the function of annunciator. Digital displays shall be considered on annunciator panel to display critical process parameters like pump suction & discharge pressure etc.
5.17.6
Corrosion Meter PLC VENDOR to note that corrosion meter along with required galvanic isolators will be supplied as a free issue material (FIM) to PLC VENDOR for installation in Control (CP) cabinet. The corrosion meter will be interfaced with station PLC over Non-Redundant MODBUS RTU (RS-485) communication link. The details of corrosion meter like dimensions, weight, quantity, mounting arrangement, power supply requirement etc. will be provided to station PLC VENDOR during detailed engineering. The power supply to corrosion meter shall be considered from PLC cabinet.
5.17.7
Panel Cabling EPCM- supplied input and output cabling shall be terminated till marshalling cabinet. All inter-panel wiring & cross wiring inside the panels shall be done by control system VENDOR. The communication cables between third party systems like mainline pump VTM system, fire alarm panel, HVAC panel, electrical systems etc. and station PLC shall be supplied by station PLC VENDOR. The termination of the same at station PLC end shall also be considered by station PLC VENDOR in his scope of supply. All the communication cables including that of the cables within the same cabinet shall be of armoured type. Special attention shall be paid to the accessibility and withdrawal of the system cables. The allocation of I/O cards to connectors shall be such that: Cards are always fully wired to connectors. • Cards shall not be shared by more than one connector. The universal wiring shall permit EPCM to use all the available terminals of I/O components. •
Cable entry shall be through the removable gland plate at the bottom of the panel/cabinet. Sufficient free space shall be made available for correct accommodation and termination of the cables. A minimum
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distance of 300 mm shall be provided between gland plates and terminations to enable easy installation of cables. Cables shall have PVC insulation, suitable for the loads applicable. Connected wiring shall have an adequate cross section of preferably 1 mm². If stranded copper wire is used, wire ends at terminal points shall be provided with suitable wire crimp pins/lugs and markers. PLC system manufacturer shall specify how this is included in the proposed design. All internal wiring shall be laid in PVC close-slotted ducting with a covering lid. Ducting shall have 50% spare capacity after all cabling and wiring has been installed. Separate blue coloured ducting shall be used for cables carrying intrinsically safe signals. Cables carrying signals susceptible to electrical interference shall be adequately screened. All interconnecting wiring shall be passed through the cabinet entries. All interconnecting cables shall be tagged at both ends. Colour code and marking of wires shall be in accordance with the standards. All power wiring shall be clearly marked with reference codes and/or tag numbers. Terminal arrangements shall be such that all single cores, including spares of multi-core cables can be connected in the same sequential order as the pattern and layout of the cores in the cable. Fused terminals shall be equipped with 'blown' indicators. Fused terminal blocks shall be used for isolation of non-intrinsically safe powered loops. Double decker type terminal blocks shall not be used. All cables entering to the cabinets shall be first terminated in dedicated terminal block, including spare wires / cores. No spare cable/core shall be left unterminated in the marshalling cabinet. Any installation at the left and right side of the panel shall not be acceptable. 5.17.8
Earthing Earthing details for cabinets & consoles shall be provided by VENDOR for EPCM review. The following earthing points shall be provided inside cabinet: Instrument (Clean) Earth – All primary cable shields shall be connected to instrument earth bar. Instrument earth bars shall be insulated from the cabinet body. • Protective (Dirty) Earth - It shall be provided for the purpose of electrical safety and prevention of static build-up. Earthing / grounding and bonding shall ensure signal integrity against radio frequency interference. All panels, internal fabrication and racks shall be earth-bonded together and finally to position determined for protective earth cable connections. Each earthing stud and bus bar shall be permanently and durably labelled as to its service. •
All earthing cables shall be green/yellow, multi stranded PVC insulated copper conductor and of minimum size 6 mm². If the IS earthing shall be separate from clean/dirty earth. 5.17.9
Labelling Terminals carrying voltages higher than 48 volts shall be protected against accidental contact by having removable acrylic cover plates and shall be labelled to indicate high voltage. Sockets, terminals and main wiring shall be clearly identified in accordance with the system documentation. Earthing for screens, AC and DC systems shall be segregated and identified. Each cabinet and all major system components and individual card locations shall be clearly labelled and identified with a tag number. In addition, all equipment shall be duly identified with the manufacturer, type and serial number and with the EPCM's order number to facilitate future reference.
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Separate cabinet or segregated sections within a cabinet shall be considered for intrinsically safe and nonintrinsically safe signals. 5.17.10 System Consoles VENDOR shall consider consoles for PLC & third-party systems as per details provided in control room layout using latest state-of-the-art technology and improved system design. The VENDOR’s scope includes supply of operator console as per below specifications, required number of ergonomic chairs, table for printer etc. The console will house Computer/s, Display/s, Keyboards, Pointing devices, telephones and other auxiliary equipment integrated placed together. The following minimum type of additional equipment to be housed in a console are as follows: • Power Sockets and interconnection cabling of various unit • Lighting devices and user controls • Telephones for voice communication The console shall be designed with the consideration applicable ergonomic standards including BIMFA, CSA and ISO (as applicable). The consoles shall be suitable for areas of Seismic zone. The consoles shall be fully knocked down for ease of transportation, removal, storage and further expansion and modification. The console design shall be in compliance with latest revision of ANSI/BIFMA M7.1 & ANSI/BIFMA X5.5. Console Material & Construction The consoles must be of modular design, facilitating future equipment retrofits and full reconfigurations without requiring any major modification to the structure or exterior elements. consoles shall have flexibility allowing changing panels and equipments only by easy replacement of small parts (Plates, Panels Supports). The Console shall be of durable design, rigid in structure and manufactured in material and design for 24x7 working condition. The console should withstand a concentrated load of at least 150 Kg in a square feet area. The console structure, sub structure and frame must form a freestanding unit independent of the exterior cladding and shall have rigid independent frames of cold rolled steel of min. 14 gauge / better or shall be of extruded aluminium frames of min. 13 gauge / better. The console frame shall be suitably constructed with adequate support members to minimize buckling and torsional resistance. Appropriate reinforcement bars / supports should be used to maintain a good balance between weight and strength of console part which require movement by operator/ maintenance team. For consoles that are bayed, flexible path shall be allowed for the cables going from one console to another console. The continuity of structure of consoles be maintained through corner module kits etc. so that change of direction may be achieved easily. The consoles shall be free from sharp edges at the console base and in CPU cavities that represent potential knee-banger for operator safety issues. All transitions and curves shall have a minimum 5-inch radius. Console body & bottom leg supports should be corrosion resistance or protected against corrosion by suitable surface treatment. All the consoles should have mat finish that prevents glare and reflections. The console finish will be resistant to rubbing, solvents and corrosive liquid impact proof and easy to clean with mild detergent product. The material of the working surface should be high pressure laminate, minimum 25 mm thick, fire retardant, Insulated, Water Proof, Scratch proof and high hardness, pretreated in such a way that no adverse impact of environment occurs. (No deformation for pro long application and operation under different climate) providing good thermal protection and feeling of
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comfort. Working surface should resist perspiration of human body, shall be impact proof and easy to clean. The frame members shall be constituted with predesigned ports allowing flexible equipment mounting as well as allow addition of accessories after installation without having the need to do additional drilling. The consoles shall be suitably designed for easy maintenance activity. All portions of consoles including the cable ducts, raceways, cable trays shall be easily accessible for ease of maintenance. The console housing should suitably permit an easy access, installation and removal of the equipment Console door should be easily detachable to open by one-man operation without tools/ hand tools for easy access to Workstations/ Equipments. Locking facility on the all door should be provided. The console shall have movable tray for the work station CPU (Tower Type). The tray should be suitably mounted on a railing system for smooth and graceful operation. The railing system should have adequate load bearing capacity of the CPUs. For cable exit of monitors / keyboard / mouse etc. should be provided with proper protection gasket / grommet. Footrest shall be provided and suitably placed so as not form an obstruction to the user for the movement of the chair. Adequate space shall be available on both sides of the working surface for left and right-handed operators. The front panel shall be placed in such a manner that leg space should be sufficient for comfortable movement of leg. Cooling Side and rear panel of each console should have provision of Airflow opening for cooling and heat dissipation effect. The airflow opening should be fitted with filter to avoid accidental entry of foreign object and to prevent dust accumulation. Proper forced ventilation arrangements be made for the various equipments inside the consoles. Illumination The consoles should be suitably equipped with flicker free light fixtures for illumination of the working surface to when desired. Illumination should be limited to working surface only and as such as not to interfere with the vision of the operator. The light should be suitably protected as not cause any thermal or acoustic discomfort for the person seating in front of the console. Manual on/off switch should be provided. Service light should be provided inside the cabinet enclosure for maintenance of equipment with manual on /off switch. Acoustic Specification Acoustic noise level generated in each console by operating equipment and by the forced Air ventilation should not exceed the curve NR35 (Noise Rating) defined by ISO when measured at a distance of one meter from the console. Electrical Requirements Each console shall be equipped with individual power distribution unit. The Electrical power distribution unit shall be capable of being switched on/off and provide safe supply to all the consuming equipment individually. The console should be suitably earthed electrically. The sockets should be easily accessible to operational staff without removal of panels. Power bars to be provided for powering the CPUs inside the consoles. Individual breakers shall be considered for each user in the console. Cable Raceways The console frame structure shall be suitably supplied with minimum 2 lateral raceways in base structure and a minimum of 2 vertical raceways shall be provided. Suitable arrangements shall be provided for cable management by using corner components for fixing and protecting cable arranged in the console 15984-BP-10-IC-SPC-0002 Rev : A
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including cable routers for securing the cables without sagging. At the external part of the console, cables routers, raceways etc. shall be placed aesthetically concealed. Separate raceways for electrical and communication cable should be provided. The cable raceways shall be continuous throughout the entire console layout thus allowing uninterrupted cable management. Monitor Holder Arm The Consoles shall be supplied with suitable holder arm on which monitors shall be positioned or fixed. It shall be suitable (adequate weight bearing capacity) for mounting all type of LED display with Dimensions between 21” to 28” using suitable adapter with ease of replacement of LED display necessitated by future developments. It shall allow the operators to rotate / tilt / raise / the monitors as well as fix their adjustment in a quick and easy manner. As Bina despatch station, the console will be installed in the existing control room. The monitor holder arm provided shall be suitable for stackable type arrangement.
5.18
Power Supply
5.18.1
Power Supply Facilities Redundant 240 VAC UPS supply will power the PLC system and single 240V AC UPS power supply will be considered for the operator & engineering workstations. System manufacturer shall verify the requirement of any additional power supply to maintain the power supply loading at or below 50%. Wherever required, PLC system manufacturer shall supply mains-to-24 V DC power supply units which are fully revealed failure robust. Internal power supplies for CPU and I/O shall be separated and galvanically isolated. It shall be possible to isolate, disconnect, remove and replace faulty power supplies without loss of operation. An alarm to PLC shall be generated in the event of a failure of one supply.
5.18.2
Power Consumption & Tolerance PLC system manufacturer shall provide the calculation of the estimated power consumption of the system (volts, amps, watts and heat dissipation).
5.18.3
Power Distribution PLC system manufacturer shall specify in the quotation all the necessary power data (voltages, frequency, etc.) that individual components and modules require. The power distribution shall be revealed failure robust. Wherever required, separate isolation of power for each process unit shall be provided in PLC system cabinets by means of miniature circuit breakers (including fuse functionality) or switch and fuse. It shall be possible to replace fuses easily.
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6
INSPECTION AND TESTING
6.1
General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER/EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing need to be carried out in accordance with approved Test procedures. Certificates shall be recorded satisfactory after the completion of all tests and signed by VENDOR’s quality representative. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. All equipment and components of the equipment shall be subject to inspection and testing both during and upon completion of manufacture and on site. The manufacturer shall include with his response full details of all type tests carried out on boards and modules and tests normally carried out in their works including to what standards these are carried out. These tests shall preferably be in accordance with International or National Standards. The VENDOR shall be responsible for the proper configuration and operation of PLC communication interface to the all third-party systems. The testing of this interface will be established as mentioned in clause 5.3 of this specification
6.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
6.3
Inspection & Performance Testing The system equipment shall be subjected to routine tests at the manufacturer's works in accordance with IEC 61131. Any special tests, if required, should also be carried out as specified in the project document. The manufacturer shall be responsible for all inspection and testing of equipment prior to delivery. No equipment shall be delivered until all applicable tests have been completed and all defects rectified and re-tested successfully and a release order being issued by the OWNER. Documentary evidence of the test report shall be available for EPCM review upon request. The certificate of inspection and shop test shall not be accepted until all items on the inspection and test schedule are completed and signed by the manufacturer's QA/QC personnel and EPCM has witnessed tests according to their requirements.
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The OWNER reserves the right to inspect any part or the whole of the works during or on completion of manufacture. Every facility shall be provided by the VENDOR to enable the OWNER or his nominated representative to carry out the necessary inspection of the plant. The waiving of inspection shall not dissolve the right of the OWNER/EPCM to reject the complete system if it is subsequently found that it does not comply with the specification.
6.4
Testing
6.4.1
Factory Acceptance Test (FAT) The VENDOR shall prepare a detailed system test schedule and submit to the OWNER for approval 30 days prior to the scheduled test. The testing shall include as a minimum: Verifying the correct inventory of hardware, software and documentation. Exercising and testing the computer, peripherals, communication equipment. Demonstrating correct operation of all PLC system functions including HMI, applications etc. Control operation of each control output shall be demonstrated with proper lights or other indications to confirm the operation for all control points. • Create and handle typical error and device failure conditions including data link failure, communication failure, telemetry failure, modem failure etc. • Demonstrate the correct operation of the PLC communication and networking plan including alternate routing of traffic between networks and alternative path links, protection of the PLC network by the firewall, address allocation strategies etc. • Demonstration of power fail-restart. After the successful completion of all the above tests, a 72-hour continuous run of the PLC system shall be performed without loss of any function, without any hardware or software/firmware failure, during which time actual operation is simulated and all functions are exercised to determine possible weaknesses. The time may also be used for unstructured testing by the OWNER/EPCM. • • • •
Faulty and/or incorrect operation of major functions (major discrepancies) may, at the discretion of OWNER/EPCM, be cause for the dispersion or restarting of the entire test, pending the correction of the problem. Minor discrepancies noted shall be corrected and retested. The OWNER reserves the right to request additional retesting of modules that it suspects may be impacted by corrections. The re-run of the 36-hour continuous test shall be mandatory after any major or minor corrections to the PLC system. The VENDOR shall demonstrate at the VENDOR's premises, to the satisfaction of the OWNER, that the complete fully assembled system performs in the manner specified herein. The VENDOR shall prepare a set of test procedures which will be used for testing the PLC system. Each inspection or test procedure/record shall be laid out clearly and include the following details: • • •
• • •
The inspection or test name A Purpose section explaining the reason for the inspection or test. A procedure section explaining step-by-step the procedures to be followed and the responses/ values to be expected at each step. Where a range of values can be obtained the range is to be identified. A space for recording the name of the test. A space indicating inspection or test, software or failure. A space for the signature of the OWNER’s representative.
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• A space for any comments. The VENDOR shall provide input simulation and output monitoring equipment, together with any other necessary test equipment to permit all plant input/output signals to be simulated/monitored simultaneously and the system functional requirements to be readily verified (with no modification to the software). The VENDOR shall provide office facilities for the OWNER & EPCM during the FAT. Upon completion of the tests and before dispatch of the equipment from the works, the VENDOR shall forward certify test sheets to the OWNER/EPCM for approval. The OWNER may be present at all tests. The VENDOR shall give 15 days notice in writing, before such tests are carried out. For all testing in the VENDOR's premises (including configuration testing) the VENDOR shall provide: • • • 6.4.2
all power supplies for the duration of testing all test equipment and interconnections all labour required for testing
Pre-FAT & IFAT Pre-Factory acceptance test (Pre- FAT) & Integrated Factory acceptance test (IFAT) shall be considered in the cost and VENDOR to provide the procedure for approval before commencing the actual test. For other third-party systems, as listed in clause no. 5.3 of this specification, IFAT shall be done at site during SAT. The integration of mainline pump VTM system with station PLC shall be done at site during SAT.
6.4.3
Commissioning The commissioning of the overall system shall be done by the VENDOR. The commissioning activities shall include: Check all the field I/O connections at the interface points. Verify third party systems are communicating correctly with the station PLC. Check every I/O point from the field interface through to the station PLC display (loop checking); activate each set point and control to ensure the correct actions, alarms and trend values occur. • Verify all database points and displays developed. • Verify the communication from workstations with station PLC & check if all the process parameters & commands are updated in real time. VENDOR shall co-ordinate with field contractor for smooth and proper loop checking & commissioning of the plant. Site Acceptance Test (SAT) A Site Acceptance Test (SAT) of PLC system functions similar to that for the FAT shall be performed. The VENDOR shall be responsible for writing the FAT and SAT test procedure manual, with suitable provision for sign-off of each section and/or comments on retesting and submitting same to the OWNER for approval prior to commencement of testing. • • •
6.4.4
Site Acceptance tests shall comprise an operations test, during which no failure shall occur, followed by a long-term performance test. The dates for these tests will be determined by the OWNER and will be conducted with the PLC system on-line and connected to the actual field devices. Operations Test 15984-BP-10-IC-SPC-0002 Rev : A
Page 36 of 44
SPECIFICATION FOR STATION PLC
The Operations Test shall cover the entire PLC system (including hardware and software) and shall be carried out over a period of 3 days during which time there shall not be a single component or program failure. During this period the system performance tests shall be conducted. Performance Test On successful completion of the Operations Test, the long-term Performance Test shall commence and shall continue for a period of 90 days. The PLC system shall be deemed to have the software performance test if all the following conditions have been met during the test: There is no unexplained software or component failure. There is no unexplained system shutdown or failures that occur more than once in a given item of equipment. • There are no known uncorrected hardware or software problems or deficiencies. All tests shall be carried out to the satisfaction of the OWNER and all system failures shall be fully documented showing the cause and corrective action taken. All test results shall be provided to the OWNER for review. • •
During the course of the performance test, the VENDOR shall have available qualified personnel ready to correct any malfunction or carry out any modification necessary to either the hardware equipment or software programs. Each time a fault occurs, the VENDOR’s representative shall remain on site until the trouble is corrected and proper operation of the system has been verified by the OWNER. Following successful completion of the SAT, a Certification of Acceptance shall be issued by the OWNER. 6.4.5
Re-testing & Repairs The OWNER may require work to be re-tested. All costs of such re-tests and repairs that may be directed by the OWNER shall be at the cost of the VENDOR provided that the test results demonstrate that the work under contract is not in accordance with this Specification.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
7
IDENTIFICATION AND FINISHING Identification Marks All the equipments/panels shall be identified by the EPCM’s numbering system, type, manufacturer’s model and serial number using low stress stamps. Tag plates shall be of traffolyte material with white background & black letters engraved. These numbers shall appear on all drawings and correspondence and shall be stamped on the manufacture’s standard nameplate. The same numbers shall be stencilled on all packing cases. Labels Each equipment shall have a permanently attached nameplate or label. Both the label and the method of attachment shall be reviewed and agreed by EPCM. Labels shall be of a non-corrodible material and shall be fixed by stainless steel, brass or cadmium plated screws. Adhesive is not acceptable. The following data should be identified on the label in English language: • Model or type number • Make and type • Serial number • IP rating • VENDOR's name Within the terminal compartment, all terminals shall be clearly identified. Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted. Full technical data of the proposed paint manufacturer’s products shall be provided by the VENDOR for EPCM review.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
8
TRAINING REQUIREMENTS General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to PLC system installation and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. Programming & Configuration System programming and configuration training shall be provided for OWNER personnel. Training shall be provided at the VENDOR's premises prior to dispatch of equipment to site and shall include: • • • • •
System software installation, version upgrade and configuration - Logic configuration Database design Graphics and display configuration Reporting Applications programming
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
9
AFTER SALES SUPPORT After sales support for both hardware & software shall be provided as stated below: • •
Software upgrades support for 15 years from date of completion of the SAT. Hardware support for all supplied hardware for a period of 7 years from date of declaring the same as obsolete.
15984-BP-10-IC-SPC-0002 Rev : A
Page 40 of 44
SPECIFICATION FOR STATION PLC
10
HANDLING AND TRANSPORTATION The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the project specification. VENDOR shall take the full responsibility of the operation of PLC system after installation & commissioning at site. In addition, the following minimum points shall be noted: Wherever necessary, broad non-metallic slings shall be used to load and unload the panels. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing PLC panels & accessories subject to moisture damage. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with easily removable rust preventive coating applied by the VENDOR, but not until inspection, if required, has been completed. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. • VENDOR shall dismantle all the modules of PLC system after the successful completion of FAT & pack them in their original packing boxes during transportation & storage to site. It is VENDOR’s responsibility to re-install all the modules in respective cabinets at site. VENDOR shall submit details or the proposed packing and transportation methods for OWNER / EPCM review and approval. •
VENDOR shall supply packing list along with the shipment.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
11
SYSTEM REGISTRATION AND WARRANTY Registration and licenses of operating systems, man machine interfaces, programme development tools, utility software etc. shall be in the name of OWNER. It shall be ensured that the OWNER’s Operations Group is fully aware of any updates or upgrades of the equipment/software and warranty claims could be dealt with directly and not through a third party.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
12
DOCUMENTATION Documentation requirements are listed in VDRL of requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows:• Inspection & Test Plan • System Architecture Diagram • Functional Design Specification • Detailed Design Specification • Installation, operation and maintenance instructions • Test certificates and reports • Spares • Material certificates • Production Schedule • As-built drawings • Logic diagrams • Loop diagrams • Tag Assignment • FAT & SAT Procedure • Devices setting schedules • Cabinet internal layouts • Serial Interface Mapping (Modbus) List • Interconnection wiring diagrams • Utility software • Programme development tools • Backups of all software etc. Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets and submit to the EPCM for approval.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR STATION PLC
13
SPARE PARTS AND TOOLS Recommended Spares VENDOR shall supply start-up and commissioning spares as required, to avoid using the operational spares. All spares shall be clearly marked. All spares shall be adequately packed for storage and shipped with the system. Commissioning Spares and 2 years Operational Spares are recommended spares & shall be in accordance with project design basis. VENDOR cannot take back left out commissioning spares. All system components should be segregated as far as possible and shall be clearly identified and easily removable for servicing. Mandatory Spares For each station, VENDOR shall supply 10% PLC modules as mandatory spares and / or minimum one module of each type, for all types of cards / modules used in the system including I/O module, processor module, memory module, rack power supply modules, communication module, managed ethernet switches, gateways, etc. and accessories like galvanic isolator, relays, media convertors, surge protectors, power supply units, diode o ring units etc., VENDOR shall not include hardware like hard disk, disk drives, TFT visual display unit etc. These spares shall be provided as part of base quote and shall be supplied as loose items. Engineering Spares 20% spare for I/O modules, intrinsic safety barrier, isolator, TB, relays, etc. as installed Engineering spares as part of base quote. 20% spare space for future I/O module, space in cabinets, marshalling cabinets, control panel, RIO cabinet, space for intrinsic safety barrier, isolator, TB, relays, PBs, selector switches, etc., space for future cables for internal wiring. These spares shall be provided as part of base quote.
15984-BP-10-IC-SPC-0002 Rev : A
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SPECIFICATION FOR FIELD INSTRUMENTS
EPCM SERVICES FOR BINA-PANKI PIPELINE PROJECT
Specification for Field Instruments
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0008 06 Aug 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0008 Rev : 0
Page 1 of 42
SPECIFICATION FOR FIELD INSTRUMENTS
SYNOPSIS This document presents the General Specification for Field Instruments of the Bina Panki Pipeline Project. The specification is used to detail the design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted.
BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued For Customer Review
ORIG
POLG
For
Issued For Use TIRA
15984-BP-10-IC-SPC-0008 Rev : 0
WORLEYPARSONS APPROVAL
DATE
CUSTOMER APPROVAL
DATE
24 June 2019 TIRA
0
REVIEW
POLG
NAIU/KAVK
f
06 Aug 2019
NAIU / KAVK
Page 2 of 42
SPECIFICATION FOR FIELD INSTRUMENTS
CONTENTS 1.
INTRODUCTION ......................................................................................................................................... 6 1.1
2.
3.
4.
Scope of Document ........................................................................................................................ 6
APPLICABLE CODES, STANDARDS, ABBREVIATIONS & DEFINITIONS ......................................................... 7 2.1
General ........................................................................................................................................... 7
2.2
International Codes and Standards ................................................................................................ 7
2.3
Project Document Reference........................................................................................................ 10
2.4
Abbreviations ................................................................................................................................ 11
2.5
Conflicts, Deviations and Amendments ........................................................................................ 13
2.6
Definitions..................................................................................................................................... 14
GENERAL DESIGN CRITERIA ..................................................................................................................... 15 3.1
Units of Measurements ................................................................................................................ 15
3.2
Quality Assurance ......................................................................................................................... 15
3.3
Reliability and Maintenance ......................................................................................................... 16
3.4
Special Tools ................................................................................................................................. 16
3.5
Nameplates ................................................................................................................................... 16
3.6
Packaged Equipment .................................................................................................................... 16
3.7
Design Life..................................................................................................................................... 17
3.8
Surge and Transient Protection .................................................................................................... 17
TECHNICAL DESIGN DOCUMENTS ........................................................................................................... 18 4.1
Piping and Instrumentation Drawing (P&ID) ................................................................................ 18
4.2
Instrument Data Sheets ................................................................................................................ 18
4.3
Calculations ................................................................................................................................... 18
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS 5.
6.
7.
DESIGN AND CONSTRUCTION ................................................................................................................. 19 5.1
Hazardous Area Requirements ..................................................................................................... 19
5.2
Ingress Protection ......................................................................................................................... 20
5.3
Electromagnetic Compatibility ..................................................................................................... 20
5.4
Utilities .......................................................................................................................................... 20
5.5
Process and Electrical Connections .............................................................................................. 20
5.6
Materials ....................................................................................................................................... 22
GENERAL REQUIREMENTS FOR INSTRUMENTS ....................................................................................... 24 6.1
Transmitters .................................................................................................................................. 24
6.2
Electrical Certification ................................................................................................................... 25
6.3
Flow Measurement ....................................................................................................................... 25
6.4
Level Measurement ...................................................................................................................... 25
6.5
Pressure Measurement ................................................................................................................ 27
6.6
Temperature Measurement ......................................................................................................... 28
6.7
Pressure Safety Valves/ Thermal Relief Valves ............................................................................. 29
6.8
Surge Relief Valves ........................................................................................................................ 30
6.9
Pig Signaller ................................................................................................................................... 30
6.10
Hand held Universal Field Configurators / Communicators ......................................................... 30
6.11
Interface Detector ........................................................................................................................ 31
6.12
Conductivity Analyser ................................................................................................................... 31
6.13
Instrument Manifolds ................................................................................................................... 35
INSPECTION AND TESTING ...................................................................................................................... 36 7.1
General ......................................................................................................................................... 36
7.2
Inspection and Test Plan (ITP)....................................................................................................... 36
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
8.
7.3
Inspection ..................................................................................................................................... 36
7.4
Testing .......................................................................................................................................... 37
IDENTIFICATION AND FINISHING ............................................................................................................. 39 8.1
9.
Painting and Coatings ................................................................................................................... 39
HANDLING AND TRANSPORT ................................................................................................................... 40
10. DOCUMENTATION ................................................................................................................................... 41 11. SPARE PARTS AND TOOLS........................................................................................................................ 42
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
1.
INTRODUCTION
1.1
Scope of Document The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
2.
APPLICABLE CODES, DEFINITIONS
2.1
General
STANDARDS,
ABBREVIATIONS
&
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes with amendments if any, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • British Standard Institution (BS) • International Electrotechnical Commission (IEC) • The Institute of Petroleum (IP) • Institute of Electrical Engineers (IEE) • IP Codes of Practice • American Petroleum Institute (API) • Instrument Society of America (ISA) • Indian Standard • OISD: Oil Industry Safety Directorate • PMPA: Petroleum & Mineral Pipelines Act, 1962 • Railways / Forest / NH / Other Pipelines- Terms and conditions applicable • Petroleum Act 1934 & Rules 2002 • MOE&F- Ministry of Environment & Forest guidelines • PNGRB Guidelines : Chief Controller of Explosives • MBLAL Committee
2.2
Int ernat ional Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
American Petroleum Institute (API) API RP 500
15984-BP-10-IC-SPC-0008 Rev : 0
Recommended Practice for Classification of Locations for Electrical Installations at Petroleum facilities as class1, DIV 1&2
Page 7 of 42
SPECIFICATION FOR FIELD INSTRUMENTS API STD 520
Sizing, Selection, and Installation of the Pressure – Relieving Devices in Refineries, Part-I, Part-II – Installation
API STD 521
Recommended Practices for Pressure Relieving and De-pressured Systems
API STD 526
Flanged Steel Pressure Relief Valves
API STD 527
Seat tightness of Pressure Relief Valves
API RP 551
Process Measurement
API MPMS
Manual of Petroleum Measurement Standards
British Petroleum Standards BP RP 30-1
Instrumentation & Control – Design & Practice
BP RP 30-2
Selection and Use of Measurement Instrumentation
British Standard BS EN 60079-11
Electrical Apparatus for Potentially Explosive Atmosphere Intrinsic Safety ‘i ’.
BS EN 10204
Metallic Products – Types of Inspection Documents Type 3
American National Standards Institute / American Society of Mechanical Engineers ANSI B 1.20.1
Pipe Threads, General Purpose (inch)
ANSI B 16.11
Forged fittings, Socket welding and Threaded.
ASME B 16.5
Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24
ASME B 16.10
Face to Face and End to End Dimensions of Valve
ASME PTC 19.3
ASME Performance Test Codes - Supplement on Instruments and Apparatus, Part 3 Temperature Measurement
ASME Sec. VIII
Rules for Construction of Pressure Vessele
American Society of Testing and Materials ASTM A269/A269M
15984-BP-10-IC-SPC-0008 Rev : 0
Standard Specification for Seamless or Welded Austenitic StainlessSteel Tubing for General Service Page 8 of 42
SPECIFICATION FOR FIELD INSTRUMENTS ASTM D2863
Standard Test Methods for Measuring the Minimum Oxygen Concentration to Support Candle Light Combustion of Plastics (Oxygen Index)
ASTM D2624
Standard Test Methods for Electrical Conductivity of Aviation and Distillate Fuels
International Electro-technical Commission IEC-60529
Degrees of Protection Provided by Enclosures (IP code).
IEC-60079-15
Explosive Atmospheres- Equipment Protection by Type of Protection ‘n’
IEC-60079-7
Explosive Atmospheres- Equipment Protection by Increased Safety ‘e’.
IEC-60068.2-13
Basic Environmental Testing Procedure – Tests M: Low Air Pressure
Be En 62305-3
Protection Against Lightning
IEC-60079-11
Explosive Atmospheres – Equipment Protection by Intrinsic Safety ‘i’
IEC 61000
Electromagnetic compatibility (EMC)
IEC 60584 Part 1 & 3
Thermocouples. Part 1: EMF Specifications & Tolerances. Part 3: Extension & Compensation Cables –Tolerance & Identification System
IEC 60751
Industrial Platinum Resistance Thermometers & Platinum Temperature Sensors
The Instrumentation, Systems and Automation Society ISA -5.1
Instrumentation Symbols and Identification
ISA -5.2
Binary Logic Diagrams for Process Operations
ISA -5.3
Graphic Symbols for Distributed Control / Shared Display Instrumentation, Logic and Computer Systems
ISA -5.4
Instrument Loop Diagrams
ISA -5.5
Graphic Symbols for Process Displays
ISA RP-12.06.01
Recommended Practice for Wiring Methods for Hazardous (Classified) Locations Instrumentation Part1: Intrinsic Safety
ISA-75.01.01
Industrial – Process Control Valves –Part 2-1: Flow capacity – Sizing Equations for Fluid Flow Under Installed Conditions
15984-BP-10-IC-SPC-0008 Rev : 0
Page 9 of 42
SPECIFICATION FOR FIELD INSTRUMENTS International Organisation of Standardisation ISO 5167 Part 1,2,3,4 & 5
Measurement of Fluid Flow by Means of Pressure Differential Devices Inserted in Circular Cross Section Conduit Running Full
National Association of Corrosion Engineers NACE MR-01-75/ ISO 15156 Petroleum, Petrochemical and Natural Gas Industries – Material for Use In H2S Containing Environment in Oil & Gas Production Oil Industry Safety Directorate OISD 117
Fire Protection Facilities for Petroleum Depots, Terminals, Pipeline Installation & Lube Oil Installation
OISD 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon Pipelines
OISD 149
Design Aspects for Safety in Electrical Systems
OISD 244
Storage and Handling of Petroleum Products at Depots and Terminals.
OISD 118
Layouts for Oil and Gas Installations.
W&M Weight & Measure – Local Govt. Dept. W & M Regulations
Custody Transfer Instruments shall be Verified and Approved by National Weights and Measurement as Applicable. Type Approval for Central W & M and Stamping by Local W & M.
NMI/PTB/OIML
Type approval for Custody transfer instruments International Legal Metrology.
PESO/CCOE & CIMFR
2.3
PESO Certifications
Petroleum and Explosives Safety Organisation (PESO)
CIMFR Certifications
Central Institute of Mining and Fuel Research
Project Document Reference 15984-BP-10-IC-BOD-0001 Instrument Design Basis 15984-BP-10-PE-SPC-0001
Piping Material Specification
15984-BP-10-PE-SPC-0005
Specification for External Painting and Protective Coating
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS 2.4
Abbreviat ions API
American Petroleum Institute
ANSI
American National Standard Institute
ASME
American Society of Mechanical Engineers
ASTM
American society of Testing & Materials
AI
Analogue Input
AO
Analogue Output
APPS
Application Server
ATEX
Equipment intended for use in Potentially Explosive Atmospheres
BoD
Basis of Design
BPCL
Bharat Petroleum Corporation Limited
BPPL
Bina Panki Pipeline Project
BW
Butt Weld
BASEEFA
British Approval Service for Electrical Equipment for Flammable Atmosphere
CENELEC
European Committee for Electro-technical Standardization
DFR
Detailed Feasibility Report
DS
Despatch Station
DI
Digital Input
DO
Digital Output
ESD
Emergency Shut Down
EMC
Electromagnetic compatibility
Ex’d’
Explosion Proof Protection
Ex’i’
Intrinsic Safe Protection
FAT
Factory Acceptance Test
FRP
Fiber Reinforced Plastic
15984-BP-10-IC-SPC-0008 Rev : 0
Page 11 of 42
SPECIFICATION FOR FIELD INSTRUMENTS FSD
Full Scale Deflection
FCV
Flow Control Valve
FGS
Fire & Gas System
HMI
Human Machine Interface
HART
Highway Addressable Remote Transducers
HVAC
Heating, Ventilation and Air Conditioning
ID
Inside Diameter
IEC
International Electrotechnical Commission
IEEE
Institute of Electrical and Electronic Engineers
IJ
Insulating Joint
ISA
International Society of Automation
ISO
International Organization of Standardization
I/O
Input / Output
IP
Ingress Protection
IPS
Intermediate Pumping Station
IS
Intrinsically Safe
LCD
Liquid Crystal Display
MOV
Motor Operated Valve
MOC
Material of Construction
MMTPA
Million Metric Tonnes Per Annum
NDE
Non Destructive Examination
NDT
Non Destructive Test
OD
Pipe Outer Diameter
OID
Optical Interface Detector
OISD
Oil Industry Safety Directorate
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
2.5
PCV
Pressure Control Valve
PSV
Pressure Safety Valve
PB
Push Button
PFD
Process Flow Diagram
RS
Receipt Station
RF
Raised Face
RTD
Resistance Temperature Detector
SV
Sectionalizing Valve
SCADA
Supervisory Control and Data Acquisition
SAT
Site Acceptance Test
SCS
Sample Conditioning System
SS
Stainless Steel
SW
Socket Weld
TPA
Tonne Per Annum
TSV/TRV
Thermal Safety/Relief Valve
TB
Terminal Block
UPS
Uninterrupted Power Supply
UV
Ultra Violet
Conflict s, Deviations and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: •
Statutory Regulations
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
2.6
•
This Specification / Data Sheet(s)
•
Project Specifications
•
Referenced Codes and Standards
Definitions OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0008 Rev : 0
The party that initiates the projects and ultimately pays for its design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
Page 14 of 42
SPECIFICATION FOR FIELD INSTRUMENTS
3.
GENERAL DESIGN CRITERIA
3.1
Units of Measurements
3.2
Parameter
Unit
Area
m²
Density
kg/m³
Dimension
mm or m
Length
Km
Liquid Flow
MMTPA
Mass Flowrate
kg/hr
Volumetric Flow
m³/hr
Noise
dB(A)
Pipe Diameter
mm
Power
kW
Pressure (absolute)
kg/cm2a
Pressure (gauge)
kg/cm2g
Temperature
°C
Time
hr,s
Velocity
m/s
Viscosity
cP
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent.
15984-BP-10-IC-SPC-0008 Rev : 0
Page 15 of 42
SPECIFICATION FOR FIELD INSTRUMENTS The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.3
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of Instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.4
Special Tools The SUPPLIER / VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.5
Nameplates All instruments, junction boxes, cabinets, panels and auxiliary equipment should be provided with a manufacturer’s engraved corrosion resistant nameplate, permanently attached with stainless steel screws or rivets. In addition, instruments shall be provided with stainless steel tag number plates and junction boxes shall be provided with traffolyte service labels.
3.6
Packag ed Equipment
3.6.1
General In order to obtain commonality of instrument types, only instruments manufactured by approved SUPPLIER / VENDOR shall be adopted for packages. All instruments shall be supplied, installed and cabled to skid edged junction boxes by the package SUPPLIER/VENDOR. Separate junction boxes and cables shall be used for: • IS circuits • Non-IS circuits • FGS circuits • Power circuits • MMS system (Vibration & RTD signals) • Communication signals
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS 3.7
Desig n Life The design life of field instrumentation shall be 5 years minimum. The design life of control system shall be 20 years minimum. The control system shall also meet the following criteria • Maintenance and support of the system will be readily available for the specified period. • The entire system, including all sub-components, shall facilitate upgrade and are selected from recognised manufacturers with a proven track record of system maintenance and essential upgrades.
3.8
Surg e and Trans ient Protection Surge/Transient protection to be provided for all electronic Instruments at field end & at system end. Surge transient protection shall also be considered for power supply in case of 4-wire instruments, control valves & MOVs etc.
15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS
4.
TECHNICAL DESIGN DOCUMENTS
4.1
Piping and Inst rumentation Drawing (P&ID) The instrumentation symbology and presentation on the P&ID’s shall be in accordance with ISA 5.1. The numbering system shall follow the project standard. A strategy of numbering, however, shall be developed and approved by the OWNER. Instruments supplied by mechanical package equipment SUPPLIER / VENDOR shall bear tag numbers provided by the EPCM CONSULTANT and will be part of the Instrument Index prepared by the VENDOR.
4.2
Inst rument Data Sheets Instrument Data sheets shall be provided for all instrument types. Data sheets shall be subdivided for each process parameter i.e. Flow, Level, Pressure, Temperature, Control valves, On-Off valves, Relief valves, Analysers, OID meter and Miscellaneous, etc. Instrument data sheets shall completely identify the instrument by type and model number and shall indicate operating data such as range, capacity, action and set-point as minimum and material of construction. The package SUPPLIER / VENDOR shall supply data sheets for package equipment.
4.3
Calculations Calculations shall include, but not be limited to, the sizing of Orifice plates, Control valves, Thermowells, Relief valves etc. All calculations shall be performed in accordance with the latest international standards and codes. Control valve calculations shall be completed to the selected supplier’s formulae, including noise calculations. Noise level shall not exceed 85 dBA measured from 1 m from the centre of the valve. Where excessive noise occurs, i.e. greater than 85 dBA, a suitable low noise valve shall be provided as the primary method of noise reduction. If this fails to meet the noise criteria, then noise attenuation shall be utilized. Source treatment of the noise is preferred over path treatment. The noise emitted by a single relief valve at maximum operation shall not exceed 105 dBA. The VENDOR shall state the predicted noise spectrum on the data sheets submitted for approval to the Consultant. In case of sound level exceeding the limit, the schedule of the downstream pipe shall be increased, or suitable acoustic insulation shall be installed on downstream pipe.
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SPECIFICATION FOR FIELD INSTRUMENTS
5.
DESIGN AND CONSTRUCTION
5.1
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components shall be preferably certified as Ex’i’. If Ex’i’ is not available Ex’d’ can be proposed. It shall be suitable for Zone-1 Gr. IIA/IIB, T3 area. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area. Explosion Intrinsically Increased Others Instrument proof 2-wire Transmitters
safe
Safety
√
4-wire Transmitters
√
Solenoid Valves
√
Proximity Switches
√
√
Fire detectors & devices
√
Junction Boxes
√
Compression Glands
√
General purpose in safe area (Inside Building)
√
√
Dual Certified (both Ex’d’ & Ex’e’)
All field instruments & junction boxes shall be weather proof to IP 65 minimum. All intrinsically safe analogue input / output, digital inputs from the field (hazardous area) shall be provided with Galvanic Isolators / Barriers in control panel. Multi-channel Galvanic Isolator / Barriers shall not be used. 15984-BP-10-IC-SPC-0008 Rev : 0
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SPECIFICATION FOR FIELD INSTRUMENTS 5.2
Ing ress Protection All field mounted equipment, junction boxes, etc. including entries and blanking plugs shall have an environmental protection rating of IP 65 minimum. Indoor located equipment shall be certified to IP 42 minimum.
5.3
Electromag netic Compat ibility All electrical equipment shall comply with Electromagnetic Compatibility requirement specified in IEC 61000.
5.4
Utilities The system shall normally operate on uninterrupted power supply unless otherwise specified. The following electric utility supplies will be made available for field instruments At Bina Despatch & Panki Receipt station: • 240 VAC, 50 Hz single phase + Neutral, 3 wire UPS power supply for 4-wire instruments, control valves, critical MOVs etc. • 415 VAC, 50 Hz, 3 phase + Neutral, 4 wire power supply shall be considered for all Motor Operated valves which are not critical. • Power supply to IS field instrumentation shall be 24 VDC through isolators & fused terminals mounted in Marshalling Cabinets (of respective packages) derived from UPS power supply, 240 VAC, 50 Hz, single phase thru redundant power supply units. At SV stations and Intermediate Pigging (IP) station: • 48 VDC power supply for 4-wire instruments, sectionalizing valves, MOVs etc. All field transmitters shall be 24 VDC loop powered through Galvanic Isolator/ Barrier. Internal arrangement shall arrange to convert the power supply from 240 VAC to 24 VDC. Any other control supply shall be derived from 240 VAC (supplied by contractor) by the VENDOR in their panel. All instruments & systems shall be immune to electromagnetic interference as per IEC 61000.
5.5
Process and Electrical Connections
5.5.1
Process Installations All the process connections for Pressure Transmitters, Gauges shall be of ¾” welded valve with double isolation. All process impulse lines shall be of ¾” mild steel pipe for pressure, differential pressure transmitters, pressure gauges etc. Sensing lines shall be kept as short as possible.
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SPECIFICATION FOR FIELD INSTRUMENTS Where instruments require stainless steel flanges to be fitted, the ratings shall follow the project piping specification. Transmitters shall be provided with 2 valve, 3 valve or 5 valve manifold. Whereas pressure gauges shall be supplied with 2 valve manifolds. The manifold material shall be standardized on type AISI 316 stainless steel as a minimum. Refer Table below for Process Connection size/type on Instrument side: For vessel mounted instruments minimum flange rating shall be 300#.
Instrument Type
On Vessel Nozzle Size
On Piping Isolation Valve
Nozzle Size
Instrument Side Isolation Valve
Pressure Instruments
2”
2”
¾”
¾”
Flanged
Flanged
Welded
Welded
Temperature Instruments
2”
NA
2” Flanged
NA
Pressure Safety Valve
(**)
(**)
(**)
(**)
Flanged
Flanged
Flanged
Flanged
Level
2”
2”
-
-
Instruments
Flanged
Flanged
½” NPT(M) for Gauges, ½” NPT(F) for Transmitters. 2” Flanged
Flanged
½” NPT(F) for Transmitter. (Vent/Drain Connection - 1/2” NPT)
(DP Type)
Level
2”
2”
Instruments
Flanged
Flanged
(Magnetostrictive Type)
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-
-
2” Flanged, Min.
300#
(Vent/Drain Connection - 1/2” NPT)
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SPECIFICATION FOR FIELD INSTRUMENTS Magnetic Level Gauge
2”
2”
Flanged
Flanged
Level
4” (*)
4” (*)
Instruments
Flanged
Flanged
Level
2”
2”
Instruments
Flanged
Flanged
-
-
-
-
2” Flanged, Min.
300#
(Vent/Drain Connection-1/2” NPT) 4” Flanged, 300# Min.
-
-
-
-
2” Flanged, Min.
2”
2”
2” Flanged
Flanged
Flanged
(NCR Type Radar) 300#
(GWR Type Radar) Miscellaneous
Instruments (Conductivit y analyser, OID etc.) Thermal Safety Valve
3/4” X 1” Flanged (*)
(*) – Flange size to be confirmed later (**) – PSV size to be confirmed after valve sizing 5.5.2
Electrical Connections All instruments shall be supplied along with minimum 2 nos. of ½” NPT(F) cable entries. Spare cable entries shall be duly plugged with Nickel plated brass dual certified Ex’e’ / Ex’d’ plugs. Refer instrument datasheet for the actual required number of cable entries & sizes.
5.6
Materials In general, material of construction for the enclosure for transmitters shall be Die Cast Aluminium. Stainless steel enclosures shall be provided for local gauges. All wetted part material for the instruments and impulse tubing / instrument fittings shall be as a minimum SS316.
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SPECIFICATION FOR FIELD INSTRUMENTS Material shall be prepared and finished by an approved plating or paint finish as per painting specifications. In all cases, material and paint shall be proven to be suitable for the environment. The materials for in-line instruments shall be selected in accordance with the project piping specification. Due consideration shall be given to dissimilar materials and corrosion by galvanic effects. Where dissimilar materials are unavoidable, the contact between the two materials should be insulated to prevent accelerated corrosion. In general, the wetted parts of all the instruments shall be provided with material test certificate as per BS EN 10204 3.1. Piping Material Specifications shall be refered for the material test certificate and NDE test requirements in case of all inline instruments.
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SPECIFICATION FOR FIELD INSTRUMENTS
6.
GENERAL REQUIREMENTS FOR INSTRUMENTS Separate transmitters shall be provided for (a) process control / monitoring and (b) shutdown functions, with each having separate process line tapping points and isolation valves. All electronic transmitters shall be fitted with an integral local indicator, with a read-out in engineering units. All local gauge ranges shall be selected such that the normal operating point is between 50% and 75% of the scale range taking into account the specified minimum & maximum values. For transmitters ranges shall be selected to cover low & high alarm points. All instruments shall be designed & constructed suitable for minimum classification in accordance with international standards and all the instruments shall be certified for use in the applicable hazardous area by PESO. All field equipment shall have a minimum Ingress Protection rating of IP 65 and equipment mounted in control/equipment rooms and buildings which are classified as “safe areas” shall have as a minimum an Ingress protection rating of IP 42. All field instrumentation and valves shall be installed in such a way that they are readily accessible from grade or permanent platforms which shall be 1.2 meters in height without obstructing the operation. Good access for operation and maintenance shall be provided for all valves and instruments. Transmitters shall be provided with body material of epoxy coated die cast aluminium. All instruments shall feature low power consumption and short stabilization time when they are powered on. Low maintenance requirements, High Mean Time between Failure (MTBF) and Low Mean Time To Repair (MTTR) shall be considered in selection of instruments. All the electronic Instruments shall conform to the Electromagnetic Compatibility (EMC) requirements of IEC 61000.
6.1
Transmitters All electronic transmitters shall be 2 wire, 24 VDC loop powered, “SMART” type with HART protocol with 4-20 mA output. This allows efficient preventative maintenance with the use of a HART communicator. The maintenance shall be able to investigate parameters such as range, calibration, temperature, pressure, etc. All transmitters shall have local digital readouts in engineering units. Materials for all wetted parts shall be min. SS316 and the transmitters shall be able to withstand differential pressures equal to full line pressure without zero or calibration changes. Pressure & differential pressure Transmitters shall have an accuracy of ±0.075% and temperature transmitters shall have an accuracy of ±0.1% of calibrated span or better. All transmitters shall be complaint as per NAMUR NE 43 requirements.
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SPECIFICATION FOR FIELD INSTRUMENTS All the instruments installed on cathodically protected lines shall be installed with DC-Decouplers, insulated cable glands etc. to avoid any CP currents to get drained through earthing system.
6.2
Electrical Certificat ion With reference to clause no. 5.1 of this document all field mounted instruments shall be preferably certified as Ex’i’ or Ex’d’ & shall be suitable for installation in hazardous area Zone-1 Gr. IIA/IIB, T3 area.
6.3
Flow Meas urement
6.3.1
Orifice Plate The design, construction, installation and calibration of orifice plates / fittings shall comply to ISO 5167 / AGA report No.3, latest Edition. The units positively seal against both outer faces of the plate and against both sets of the orifice fitting to prevent leakage. Wherever possible, prefabricated metering runs shall be used for below 2” (50 mm) line size. The minimum size orifice flange shall be 50 mm (2") and the minimum flange rating shall be 300# ANSI. Standard orifice differential pressure ranges shall be adopted with the normal range being 2500 mmWC. Weep holes shall be provided in steam and gas flow installations where liquid entrainment is possible. Material shall be ANSI type 316 stainless steel as a minimum. Concentric, square edged orifice plates with flange taps shall be used. The bore calculations and the straight upstream / downstream length requirements shall be in accordance with the applicable code. Beta ratio shall be basically 0.2 and 0.7 for gas, vapour and steam and 0.2 to 0.75 for liquid. The minimum and maximum flow rates shall fall between 20% and 90% of the transmitter range.
6.4
Level Measurement
6.4.1
General For general services, externally mounted level devices are preferred since they permit access for calibration and maintenance. The use of internally mounted devices is therefore limited to services in which external devices cannot be used or in services where a possible shut-down for maintenance is acceptable. Each instrument shall be installed with dedicated process isolation, drain and vent valves. Connections and interconnecting piping should be installed so that no pockets or traps can occur. Where pockets are unavoidable, drain valves should be provided at low points. Instruments with external chambers shall be suitable for the equipment design pressure and temperature. The external chamber material for Radar type shall be, as minimum, carbon steel
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SPECIFICATION FOR FIELD INSTRUMENTS unless different material is required by process service. The minimum recommended size for drain valve is ½”. Standpipe installation can be used for any application when two or more instruments, including gauge glasses; the minimum standpipe diameter is 2”. Level transmitter shall be 2 wire, 24V DC loop powered, “SMART” type with HART protocol with 420 mA output, intrinsically safe, IP-65 Minimum, PESO certified & shall be suitable for installation in hazardous area. Local LCD of level transmitter shall have a capability of displaying the measurement values in both the engineering unit & % of level. Level measurement instruments employed will include magnetic gauges, differential pressure type, guided wave radar types and non-contact radar type. Level instrument shall be connected on standpipe or directly on the vessel. Magnetic gauges are the preferred type of level gauge. Magnetic level gauges are supplied with stainless steel chamber as standard. 6.4.2
Radar Level Transmitters Radar type Level transmitter shall have accuracy of ± 3 mm of upper range value. Consideration shall be taken of fluid properties, operating and external conditions and accuracy requirements while selecting a measurement type. Pressure / temperature rating of the Level instruments must be equal or greater than the design pressure / temperature rating of the vessel to which they are connected. GWR is the preferred liquid-liquid interface level measurement technology for both process and shutdown applications. Radar Level transmitters shall be HART based smart transmitters. The transmitter shall include an integral LCD indicator.
6.4.3
Level Gauges Level Gauges shall be of Magnetic-indicator type where magnetized flaps or balls with contrasting paint colour on each side roll over as the float magnet passes them. Magnetic level gauge shall be fully assembled at the factory including the float and indicator. Magnetic level gauge shall be designed in accordance with API STD 551, Process Measurement Instrumentation. Magnetic level gauge shall be weather proof to IP 65 minimum. Float Chamber: Material of float chamber shall as specified in the data sheet. The chamber shall be suitable for pressure/ temperature ratings as specified in the data sheets. Float Chambers shall have float stop springs. Springs lengths shall be adjusted to stop the float’s magnet assembly at zero and span. Float chamber size shall be 2” minimum on vessel or standpipe as shown in P&ID. Float chamber Dimension for fluid/fluid interface shall be specified by VENDOR.
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SPECIFICATION FOR FIELD INSTRUMENTS Float chambers shall be suitably sized for oil services and design shall be such that float does not get stuck in the chamber. Flanged ½“ vent and drain connection shall be provided with isolation valves and dummy plugs. Float: Floats shall be hermetically sealed and tested for the design conditions. Vented floats shall not be used. Floats shall be suitably designed for interface applications, if specified in the data sheet. Magnet assembly shall be placed in the float such that the indicated level coincides with the actual level. Indicator: Bi-colour indicator shall be a follower (shuttle) housed in a glass tube. The tube shall be held firmly to the float chamber in a SS316 protective channel. Tube shall be hermetically sealed to prevent condensation. Bi-Colour Indicator shall be equipped with a stainless steel calibrated scale marked in millimetre and 0 to 100 % linear.
6.5
Pressure Measurement Process connections for pressure instruments shall normally be 1/2" NPT. Static pressure sensing connections on horizontal lines are normally made at the top. Impulse connection between primary process taps and pressure instruments shall generally be ¾” MS Pipe. Local pressure and differential pressure indication shall be by means of pressure gauges and differential pressure gauges respectively. Pressure transmitter shall be electronic SMART type, two wire, 24 VDC loop powered with 4-20 mA output and integral digital output meter. Transmitters shall have HART protocol for digital communication. Material of construction for wetted parts shall be min. SS316. Pressure transmitters shall have minimum accuracy ± 0.075% of the calibrated span. Pressure transmitters shall be installed as close as practical to the primary taps. Transmitters shall be installed in accessible places. The transmitter shall be able to update output at the rate of 250 milliseconds. The transmitter shall have selectable damping feature over and above sensor response time. This shall be user selectable from 0 to 36 seconds, as a minimum. Pressure transmitter shall be with variable capacitance / piezo resistance type sensor. The transmitter shall be able to provide diagnostics as real time instrument status. Over range protection shall be provided for a maximum operating pressure plus 30% over range. Capillaries if used shall be in 316 stainless steel, fully armoured and run in supporting channel for protection. Such diaphragm seal connections shall be provided with bleed rings with vent and drain
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SPECIFICATION FOR FIELD INSTRUMENTS connections between the process isolation valve and the diaphragm connection for flushing and calibrating purpose. Pressure transmitters to be used in place of pressure switches. All pressure instruments shall be suitably mounted so as to minimize the length of impulse lines. For pressure transmitters, restrictor screws or “reduced vibration” type shall be used if installation is head mounted. Gauges shall be bourdon tube type as per STD EN 837. Pressure gauge accuracy shall be ± 1.0% of full range. Dial size shall be 150 mm with weather proof IP-65 casing of SS316 material and with a screwed bezel / bayonet bezel retaining ring. Blow out disc and solid front protection shall be provided and gauges shall be orientated such that they vent safely. Where pressure pulsations are present, then snubber / pulsation dampner and glycerine fill shall be applied to pressure gauges. Gauge windows shall be constructed from safety pattern / toughened (shatter proof) glass. Wetted part including bourdon tube, pointer material shall be type SS316. Over-range protection shall be 1.3 times the maximum scale range. Where a gauge is subject to a greater pressure than the 1.3 times the maximum scale range, a gauge protector / saver shall be used. Over range protection shall be suitable for 130% of range. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. Operating pressure range shall be 50 -75 % of the dial range. “Syphons or “Pig Tail” condensate Seals shall be provided in impulse lines for Steam services.
6.6
Temperat ure Measurement Temperature transmitters shall be electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol. Thermocouples (T/C’s) or Resistance Thermometer Detectors (RTDs) with local millivolt or resistance to current converters are the chosen method of temperature measurement and signal transmission for centralized control, multi-point indication and recording. Resistance Temperature Devices shall be used for temperatures measurement of up to 1380°F (750°C). RTD if used with transmitters shall be duplex, three-wire RTD elements with platinum is preferred but a 4-wire type may also be used to match the receiver manufacturers specification, 100 ohms at 32°F elements as per IEC 60751 Class A. RTD’s shall have 8 mm sheath OD & sheath shall be of SS316. All process temperature elements such as at the terminal, stations etc. shall be furnished with proper flanged thermowells. Thermowell shall as a minimum be machined SS316 drilled from solid bar stock. Thermowells shall be capable of withstanding the maximum design temperature and pressure of the system. The thermowell flange material shall be min. SS316 or superior based on service and shall withstand the associated pressure or temperature rating.
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SPECIFICATION FOR FIELD INSTRUMENTS Any pipe size less than 4” shall be blown to 4” to install thermowell. For 4" pipe and smaller, the insertion length shall be selected such that the tip of the temperature elements is located in approximately the centre of the pipe. For pipe sizes larger than 4" or for the vessels, the insertion length specified shall be such that the temperature elements are in the main flow of the pipe or vessel. Thermowells shall be checked for the possibility of wake frequency induced damage, based on ASME PTC 19.3 (latest edition) wake frequency calculations. Temperature transmitter shall have ultra- high accuracy, RTD : ± 0.02 % of span + Temperature transmitter: +/-0.1% of FSD and repeatability +/-0.1% of FSD. Accuracy of temperature transmitters that form part of leak detection system (LDS) shall be better than ±0.01 % of span. The transmitters shall be able to output at the rate of 500 m sec per input. Local temperature indication shall use bi-metallic type, weatherproof hermetically sealed, every angle adjustable, with 150 mm (6") diameter dial thermometers. The case and stem shall be in stainless steel. Capillary and armour shall be of SS316 and window material shall be shatter proof glass. Temperature gauge accuracy shall be + 1% of the span. Insertion lengths for all thermowells shall be considered as follows. Thermowell Length (mm)
Line size
230
Line size upto 4”
255
Line size > 4”
405
Equipment’s, Vessels etc.
Temperature transmitter with skin type RTD element suitable for underground installation shall be considered on piggable lines (e.g. at SV stations). These transmitters shall be supplied with accessories like RTD extension cable, SS flexible hose to protect the cable, insulation kits, stainless steel strap, etc.
6.7
Pressure Safety Valves/ Thermal Relief Valves Pressure Safety Valves shall meet the requirements of API STD 520 (Part-I & II), API STD 526 ‘Flanged Safety Relief Valves’. Pressure safety valves shall be full nozzle full lift type. Safety valve shall be sized for blocked outlet, fire case as indicated in P&ID or process data sheet. Safety and relief valve orifice sizes shall be calculated on a pure ‘area’ requirement basis. Capacity adjustments required by codes or other applicable regulations shall be covered while selecting the safety and relief valve orifice size.
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SPECIFICATION FOR FIELD INSTRUMENTS The VENDOR shall provide particular data concerning: • The effect of backpressure on capacity • The maximum back pressure to which the valve can be subjected, which shall in no case exceed the pressure rating of the discharge flange. • Selection of the materials for all parts of the valve suitable for the fluid and its conditions indicated. Conventional pressure relief valves shall be nozzle entry type and shall comply with API Std. 526. Pressure safety relief valves shall generally be of conventional direct-acting angle pattern, spring loaded, full nozzle entry, high capacity type. All valves shall be UV stamped as per ASME Section VIII. Safety valves will be set to open at the pressure stated on the P&ID. Where variable back pressure exceeds 10% of the set pressure, balanced bellows seal type or pilot type safety valves shall be used. In case of cast steel safety relief valve, castings shall be 100% radiographed. Thermal relief valves shall be flanged type with inlet / outlet connection (3/4” x 1” flanged with typically 0.38 cm orifice area). The body material shall as a minimum, be as per piping material specifications. Nozzle and disc material shall be SS316 as a minimum with machined stainless steel guide & spindle. The spring material of pressure relief valves shall be as per API RP 525 Table-2. Test gag shall be provided for all safety valves. Seat leakage shall be in accordance with the requirements of API STD 527.
6.8
Surg e Relief Valves Quick response type (of less than 200 milli seconds) gas loaded surge relief valve skid with all the skid instrumentation, with or without upstream ultrasonic flow metering, with metering panel to be provided to mitigate surge.
6.9
Pig Signaller Either intrusive or Non-Intrusive type pig signallers to be used. It shall be of bi-directional type. VENDOR shall confirm the requirement of external power supply to pig signaller during technical evaluation stage.
6.10
Hand held Universal Field Co nfig urators / Communicators HART type Hand held universal field configurators / communicators shall be intrinsically safe battery-powered with replaceable and rechargeable batteries. Charger power supply shall be 240 VAC, 50 Hz.
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SPECIFICATION FOR FIELD INSTRUMENTS Plug-in type connections shall be provided along with necessary interconnection cables and any other accessories required for connection by SUPPLIER. The universal field Configurators / communicators shall be dust-proof, certified and suitable for outdoor location. Carrying case shall be supplied with each communicator. It shall be possible to connect the communicator at any of the following places for purposes of digital communication: • System cabinet / panel in the control room. • Junction box in the hazardous area in the field. • Directly at the transmitter, in hazardous area in the field. Two nos. each universal field configurator / communicator shall be considered at Bina despatch & Panki receipt station.
6.11
Int erface Det ector Interface detectors shall be provided at Bina despatch station & Panki receipt station for precise interface detection during batching operation. Optical (Refractive Index type) interface detector shall be preferably considered. It shall be able to provide accurate, real time data on product interface even when the difference in product density is not notable or in case of overlapping density values. OID shall be of electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol. Additionally, it shall be able to communicate with Station PLC over MODBUS RTU (RS-485) serial communication link. Interface detector with flange connection to process is preferred along with the insert / retractable assembly without disturbing process. The detector shall be installed on the by-pass loop of the Density meter skid.
6.12
Conductivity Analyser Conductivity analyser shall continuously provide measurement of conductivity in Aviation Turbine Fuel (ATF).
6.12.1
Design & Construction Analyser shall be microprocessor based with state-of-the-art-technology. It shall be capable of being configured locally using keys from analyser front panel. Conductivity analyser transmitter shall be electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol & LCD display with digital readout in engineering units. The analyser shall have, Accuracy : ± 1% of reading
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SPECIFICATION FOR FIELD INSTRUMENTS Repeatability : ± 1% of reading The analyser shall automatically compensate for changes in temperature over the entire range of the instrument. Analyser shall be able to run diagnostic subroutines on continuous basis and shall be able to provide various diagnostic alarm signal to PLC in case of any fault. The configuration related data of the analyser including calibration range shall be stored in a nonvolatile memory such that this remains unaffected by power fluctuations or power-off conditions. VENDOR shall clearly state in the technical offer if VENDOR’s standard instrument has a battery backed RAM. In that case analyser shall have a battery drain alarm facility for maintenance purpose Conductivity analyser shall comply with the requirement as per ASTM D2624. The Supplier shall provide a sample handling system for applications where the probe (electrode) pressure rating is exceeded. VENDOR shall provide below details as a minimum during technical evaluation. • Specification for analyser & its accessories • Overall dimensions of the SHS, analyser cabinet as applicable • Sampling system details identifying each component with make & model number, process connection, utility requirement & its connection details, calibration sample & its connection details, process return connection, cable entry details, external power supply requirement etc. Unless otherwise specified in datasheet, all the wetted parts shall be of SS316 as a minimum. VENDOR must ensure the compatibility of material of each component with the process fluid. 6.12.2
Electrode The electrode assembly shall be of rugged construction and shall be designed as per process conditions as specified in the instrument datasheet. The electrode shall meet the below minimum requirements • Highly resistant to abrasion, coating • Flow through assemblies shall be preferred. In case insertion or submersible assemblies are offered, the electrode length shall be selected such that the recommended minimum insertion length falls below the centreline of the pipe / flow cell outlet) • Cable connection to electrodes shall permit easy replacement of electrode • It shall be possible to insert or remove the electrodes on-line without interrupting the process • In-built temperature sensor (Pt 100) shall be provided for temperature compensation • Conductivity cell shall be of fail-safe construction. The cell constant of the offered conductivity cell shall be selected based on the range of fluid conductivity.
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SPECIFICATION FOR FIELD INSTRUMENTS
•
6.12.3
The conductivity cell shall be of SS316 and electrode of titanium as minimum suitable for process conditions
Sampling system VENDOR shall consider sample probe, sample conditioning system in his scope of supply. The SCS system shall be designed as simple as possible. The design of sampling system shall ensure that none of the sample properties are altered between sample process take-off point and analyser inlet. It shall be designed for all the process conditions including normal & abnormal situations that may arise during start-up & shut-down. The SCS system shall be located as close as possible to the sample tapping point. Sample conditioning systems shall include all components required to condition the process sample to achieve the performance requirements for the analyser. Dead volumes in the sample conditioning systems shall be kept to minimum. Sample systems shall minimize the time lag between the process sample being taken and the analysis being completed. Supplier shall submit the sample transport calculations to ensure that the process sampling time requirement as specified in the analyser datasheet is met. In general, the overall sample lag time from the sample point to the analyser shall not exceed 60 seconds for continuous analysers. Fast loop may be required to meet the lag time. Sample line tube diameter required to achieve the sample flow rate shall be in accordance with Supplier recommendation. Sample system vents and drains shall be fully piped to common vent and drain headers within the sample conditioning system. Installation of relief valves to protect those devices that have a limited pressure rating. The discharge of the relief valve shall be tubed to a common discharge header with a connection point for return to the process. Flowmeters shall be variable area type. Metal metering tube types shall be supplied for pressures above 10 kg/cm²g. Armoured metal tube variable area meter shall be used in hydrocarbon services and in applications with high pressure and high temperature. Glass tube variable area meter may be used if the fluid is air, inert gas, or water with pressures below 3.5 kg/cm²g. All components should be selected to be fully compatible with known and possible stream conditions. Shutoff valves shall be provided on all sample and utility connections brought into or out of the SCS enclosure. It shall be installed on the periphery of the sample system mounting plate and should be provided with red handles. Isolation valves between process and calibration streams or between several process streams shall be double block-and-bleed design. Sample conditioning system shall be supplied fully fitted, piped and wired on a purpose designed 316SS mounting plate. Fully or partially enclosed cabinets may also be offered, however, consideration shall be given to the risk of hydrocarbon gas accumulation in such enclosures.
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SPECIFICATION FOR FIELD INSTRUMENTS An enclosure with liquid samples shall have a drain to prevent filling the enclosure with liquid. 6.12.4
Sample Probes Sample probes shall be designed in accordance with the process pipe specification and shall have the mechanical strength to avoid failure in high-velocity flow conditions. Sample probe shall be designed to minimize lag time. Sample probe sizing shall consider the sample lag time on the overall response time to determine the maximum allowable internal diameter and the viscosity of the process sample and the particle size of contaminants in the sample flow to determine minimum allowable internal diameter. The isolation valves shall be of a fire safe, antistatic ball type and shall be fully interchangeable. Isolation valves shall meet piping specification. The bleed valve shall be of an outside screw and yoke (OS&Y), bolted bonnet needle type and shall be of a tamper proof design. Operation shall be by removable T bar. Two outlet connections shall be provided. These shall be ½” NPTF and shall be top and side located. One outlet port shall be supplied with a ½” NPTM hexagonal plug. The bleed port connection shall be ¼” NPTF. The bleed port shall be supplied with a ¼” NPTM hexagonal captive bleed plug for ease of operation. Process sample probe shall be designed to extend 30% into the line or 75 mm maximum, whichever is smaller. The Supplier shall provide wake frequency and stress calculations in accordance with ASME PTC 19.3 to verify the probe design is suitable for the applicable process conditions at the installed location. The ratio of expected wake frequency to resonant frequency shall not exceed 0.4 for liquid. Calculations shall be based on the maximum velocities expected. Where the Project Instrument Data Sheet lists more than one design case, calculations shall be provided for all cases listed.
6.12.5
Sensor Cables Special cable required between electrode & analyser electronics shall be considered by VENDOR in his scope. Cable length shall be minimum 5 meters or as specified on the Project Instrument Data Sheets. The cable shall be of SWA armoured type.
6.12.6
Field Calibration Analysers shall be equipped, where possible, with an in situ means of verifying calibration and zeroing. Sample system shall be designed to allow the analyser to be checked using standard calibration gases / liquids as applicable. Supplier shall provide all the necessary requirements for the calibration of the proposed analyser & define the period between the routine calibration. Depending on the check frequency and usage /
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SPECIFICATION FOR FIELD INSTRUMENTS wastage of the reference standard, the quantity of reference standard shall be sufficient to hold a batch of reference standards for a minimum of three months, or maximum stability period of it whichever is greater, before replenishment is necessary.
6.13
Inst rument Manifolds Pressure and DP transmitters which are mounted remote from the process isolation valve (i.e. not closed coupled) shall be provided with a 2 and 5 valve manifolds. Pressure gauges which are mounted directly onto the piping / vessel shall be provided with a 2-valve manifold. The manifolds shall be suitable for mounting directly on the stanchion (2” pipe). Manifolds shall be supplied along with mounting accessories. The bolts and nuts shall be as per piping material specifications. Manifolds shall be complied with the following requirements: • Material of construction for wetted & non-wetted parts shall be SS 316 minimum. • All manifold design shall include : -
½” NPT (F) connections for process interface / tubing and vent / drain port(s)
-
Suitable instrument interface connection
-
The packing material and seals shall be either PTFE or Grafoil
-
Manifold body rating shall be suitable for given process conditions (pressuretemperature rating).
The manifolds to be supplied including bolting, gasket / O-ring and with a temporary port protector plastic plug for all open ports. The body shall be of rugged construction with rolled threads, clean smooth internal finish and of single piece construction without welds. The block valve and equalizing valve on the manifold shall be needle valve. Manifolds are specified on the instrument datasheet and shall be supplied as a complete assembly by transmitter / pressure gauge VENDOR. The manifold mating dimensions shall be in accordance with IEC 61518 Type-B for differential pressure (type) measuring instruments. Instrument manifolds shall be supplied with material test certification as per EN 10204 3.1. Bolts/nuts & gaskets shall be supplied with material certificates confirming to EN 10204 2.2 and 2.1 respectively.
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SPECIFICATION FOR FIELD INSTRUMENTS
7.
INSPECTION AND TESTING
7.1
General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with the approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM/OWNER and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
7.2
Inspectio n and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
7.3
Inspectio n The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Instrument Data Sheets.
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SPECIFICATION FOR FIELD INSTRUMENTS 7.4
Testing
7.4.1
General The VENDOR shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third-party verifier as identified by the EPCM / Verifier in the inspection and test plan. The VENDOR shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the VENDOR’s shop or his sub-VENDOR’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the VENDOR’s test facility. Test equipment shall be supplied by the VENDOR and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the VENDOR’s QA system. The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the VENDOR’s and/or EPCM’s quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submittable documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records.
7.4.2
Test Requirements Testing and certification for all field instruments shall be in accordance with the Instrument Data Sheets and EPCMs VENDOR data requirements lists and shall include the following requirements as a minimum. • Visual checking • Dimensional checking • Flange face finish checking • Hydrostatic testing • NDE • Material Test and traceability reports shall be provided • Functional Testing (for e.g. in case of Pressure safety valves tests like Cold bench set pressure test, sear leakage test, valve lift test, etc. shall be considered)
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SPECIFICATION FOR FIELD INSTRUMENTS 7.4.3
Commissioning and Start-up The VENDOR, in their bid, shall identify any special requirements or recommendations for VENDOR support during commissioning and start-up of the equipment supplied. The EPCM's final acceptance of the equipment will be subject to a performance test once the equipment has been installed and commissioned. The VENDOR shall confirm that, if required, they are able to fully support the installation, testing and servicing of the supplied instruments and to offer specialist assistance where appropriate. As an option VENDOR shall quote as lump sum for supervision during hook-up and commissioning. Any bench sitting qualification shall be defined in the bid.
7.4.4
Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDOR shall advise the location of their nearest service representative and nearest service facility.
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SPECIFICATION FOR FIELD INSTRUMENTS
8.
IDENTIFICATION AND FINISHING In addition to any international code requirements, the Field Instruments shall be equipped with a permanently attached primary nameplate manufactured from SS316. Text and numbering shall be clearly engraved, paint filled and a minimum of 6 mm high. The primary nameplate shall be mounted in a prominent location secured by stainless steel screws or rivets. The nameplate shall be engraved with the following information as a minimum: • Client name • Project name • Purchase Order No. • Instrument tag number as per datasheet • Serial Number • Year Manufactured Pressure / Temperature Safety valves shall have below additional details on nameplate • Nominal flange size & rating for inlet & outlet • Orifice letter designation • Valve set pressure • Cold bench test set pressure
8.1
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and Protective Coating, Doc. No. – 15984-BP-10-PE-SPC-0005”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturer’s products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR FIELD INSTRUMENTS
9.
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. All instruments and their accessories shall be shipped as single assembly. VENDOR shall take the full responsibility of the operation of the single assembly after installation & commissioning at site. In addition, the following points shall be noted: •
• • •
•
•
•
•
Wherever necessary, broad non-metallic slings shall be used to load and unload the instruments. At no time should wire ropes or chains come into direct contact with the them. Desiccant (silica gel bags or similar) shall be included when packing the instruments or accessories subject to moisture damage. All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. Line connections shall be covered with wooden, plastic or metal friction plugs, caps or flanges to exclude foreign material from the interior of the valve / Instrument and to fully protect the faces of flanges from damage during shipment. Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. VENDOR shall submit details or the proposed packing and transportation methods for OWNER review and approval.
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SPECIFICATION FOR FIELD INSTRUMENTS
10.
DOCUMENTATION All documentation shall comply with the Project requirements & shall be as per VDRL list attached in MR of the relevant items. English language shall be used exclusively. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows • • • • • • • • • • • • • • • • •
Vendor Document List Production Schedule Inspection and Test Plan Equipment data sheet Wiring diagram General Arrangement drawing with weights Sizing calculations Hazardous area certification Type test certificates Calibration certificates Routine test certificates Material certificates Mechanical and test reports NDT Test Reports Installation, operation and maintenance instructions Recommended Spares Parts List Shipping & Handling Procedures
Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
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SPECIFICATION FOR FIELD INSTRUMENTS
11.
SPARE PARTS AND TOOLS Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. VENDOR shall supply mandatory spares if mentioned in the Material Requisition. As a minimum, following spares to be considered for each type of Field instruments. •
Start-up and Commissioning spares
•
Two-year operational spares
•
Special tools and equipment
Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Fire Alarm System And F&G Detectors
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0007 18 Nov 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
SYNOPSIS This document presents the Specification for Fire Alarm System and F&G Detectors of the Bina Panki Pipeline Project. The specification is used to detail the design requirements of Fire Alarm System and F&G Detectors for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
POLG
Issued for Use
DATE
CUSTOMER APPROVAL
DATE
NAIU / KAVK
f TIRA
15984-BP-10-IC-SPC-0007 Rev : 0
WORLEYPARSONS APPROVAL
24 Sep 2019 TIRA
0
REVIEW
POLG
18 Nov 2019
NAIU / KAVK
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
CONTENTS 1
INTRODUCTION ................................................................................................................ 6 1.1
Scope of Document ........................................................................................................... 6
1.2
Scope of work .................................................................................................................... 6
1.2.1
Civil/Structural works contractor .................................................................................... 6
1.2.2
Station PLC Turnkey contractor ..................................................................................... 7
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .................................................................................................................................... 8 2.1
General .............................................................................................................................. 8
2.2
International Codes and Standards ................................................................................... 8
2.3
Project Document Reference ........................................................................................... 10
2.4
Abbreviations ................................................................................................................... 10
2.5
Conflicts, Deviations and Amendments ........................................................................... 11
2.6
Definitions ........................................................................................................................ 11
3
GENERAL DESIGN CRITERIA ........................................................................................ 12 3.1
Quality Assurance ............................................................................................................ 12
3.2
Reliability and Maintenance ............................................................................................. 12
3.3
Ingress Protection ............................................................................................................ 12
3.4
Site Condition ................................................................................................................... 12
3.5
Electromagnetic Compatibility.......................................................................................... 12
3.6
Special Tools.................................................................................................................... 12
3.7
Design Life ....................................................................................................................... 12
3.8
Hazardous Area Requirements........................................................................................ 13
3.9
Surge and Transient Protection ....................................................................................... 13
3.10 4
Utilities Available .......................................................................................................... 13 TECHNICAL DESIGN DOCUMENTS .............................................................................. 14
4.1 5
Instrument Data Sheets ................................................................................................... 14 GENERAL REQUIREMENTS .......................................................................................... 15
5.1
System Requirements ...................................................................................................... 15
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 5.2
Functional Requirements ................................................................................................. 15
5.3
System Test Requirements .............................................................................................. 17
6
EQUIPMENT SPECIFICATION........................................................................................ 19
7
INSTALLATION SPECIFICATION ................................................................................... 24 7.1
General ............................................................................................................................ 24
7.2
Equipment Installation ...................................................................................................... 24
7.3
Grounding and Earthing ................................................................................................... 24
7.4
Labelling ........................................................................................................................... 24
8
DETECTORS AND FIELD EQUIPMENT ......................................................................... 25 8.1
General ............................................................................................................................ 25
8.2
Addressable F&G Devices ............................................................................................... 25
8.3
Field F&G Devices ........................................................................................................... 26
8.4
Hydrocarbon Gas Detector .............................................................................................. 26
8.5
Hydrogen Detector ........................................................................................................... 27
8.6
Manual Alarm Call Point .................................................................................................. 27
8.7
Heat Detectors ................................................................................................................. 28
8.8
Linear Heat Sensing Cable .............................................................................................. 28
8.9
Flame Detectors ............................................................................................................... 29
8.10
Multisensor Smoke/Heat Detectors ............................................................................. 29
8.11
Response Indicator ...................................................................................................... 29
8.12
Fault Isolator Module.................................................................................................... 29
9
INSPECTION AND TESTING .......................................................................................... 31 9.1
General ............................................................................................................................ 31
9.2
Inspection and Test Plan (ITP) ........................................................................................ 31
9.3
Inspection ......................................................................................................................... 31
9.4
Testing ............................................................................................................................. 31
9.4.1
Test Equipment ............................................................................................................ 31
9.4.2
Factory Acceptance Test (FAT) ................................................................................... 32
9.4.3
Composite Instrument System Test (CIST) ................................................................. 32
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 9.4.4
Site Acceptance Test (SAT) ......................................................................................... 32
9.4.5
Operational Availability Test ........................................................................................ 33
9.4.6
Site Support ................................................................................................................. 33
10
IDENTIFICATION AND FINISHING ................................................................................. 34 10.1
Identification Label ....................................................................................................... 34
10.2
Painting and Coatings .................................................................................................. 34
11
HANDLING AND TRANSPORT ....................................................................................... 35
12
DOCUMENTATION .......................................................................................................... 36
13
TRAINING REQUIREMENTS .......................................................................................... 37 13.1
General ........................................................................................................................ 37
14
SPARE PARTS AND TOOLS........................................................................................... 38
15
SITE WORKS ................................................................................................................... 39
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
1.2
Sco pe of work This specification, together with the applicable referenced documents, defines the minimum requirements for design, engineering & material for the manufacturing, inspection, testing, supply, shipment and delivery to site, obtaining statutory approvals, pre-commissioning & commissioning of Fire and Gas detectors inside building & in the field and Local Fire Alarm panel for Bina Panki Pipeline Project (BPPL). VENDOR shall be fully responsible for the design, material, manufacturing, inspection, testing, delivery, installation, integrated testing supervision and site support of Fire and Gas detectors and Local Fire Alarm panel. VENDOR shall be responsible for systems integrity, system architecture & optimal layout & interfacing different system components and configuration and operation of the LFAP system communication interface with other systems. In case of any conflict between this specification and the referred standards, codes etc., VENDOR shall refer the matter to EPCM for clarification and only after obtaining the same proceed with engineering. EPCM’s specifications indicate the minimum requirement with respect to specifications and material of equipment and accessories. However, this does not absolve the VENDOR of the responsibility of selecting proper equipment and material. The scope of supply is segregated between the Civil/Structural works contractor & Station PLC Turnkey contractor as below. It shall include but not limited to the details provided below:
1.2.1 Civil/Struct ural works cont ractor •
LFAP panel at Bina despatch station located in satellite rack room
•
Repeater panel at Bina despatch station located in Existing BKPL control room
•
LFAP panel at IPS & SV stations located in Security room
•
LFAP panels at Panki receipt station located in control room
•
Repeater panels at Panki receipt station located in Security room & Console room
•
Addressable devices, fault isolators, response indicators including all the accessories required for installation etc. as mentioned in instrument datasheets
•
All the cabling from LFAP to addressable devices, between addressable devices, between LFAP & repeater panels etc.
•
Gas detectors, heat detectors, manual call points, smoke detectors etc. suitable for hazardous area installation in battery room, HVAC duct & in sample room etc.
•
Manual call points located outdoor in the field & connected to LFAP panel including supply of all the cabling between these devices & LFAP panel
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 1.2.2 Stat ion PLC Turnkey cont ractor •
Outdoor F&G devices like Open path HC gas detectors, point type HC gas detectors, flame detectors, heat detectors etc.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes with amendments if any, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • • • • • • • • • • • • • •
2.2
British Standard Institution (BS) International Electrotechnical Commission (IEC) The Institute of Petroleum (IP) Institute of Electrical Engineers (IEE) IP Codes of Practice American Petroleum Institute (API) Instrument Society of America (ISA) Indian Standard OISD: Oil Industry Safety Directorate PMPA: Petroleum & Mineral Pipelines Act, 1962 Railways/Forest/NH/Other Pipelines- Terms and conditions applicable Petroleum Act 1934 & Rules 2002 MOE&F- Ministry of Environment & Forest guidelines PNGRB
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below: Document Number
Document Title
International Organisation of Standardisation ISO 9001
Quality management systems — Requirements.
International Electrotechnical Commission (IEC) IEC 60079
Electrical Apparatus for Explosive Gas Atmospheres– General Requirements
IEC 60529
Degrees of Protection Provided by Enclosures (IP code)
IEC 61000
Electromagnetic Compatibility
IEC 60331
Tests for Electric Cables Under Fire Conditions-Circuit Integrity
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS British Standard EN 60079-29-1
Explosive Atmospheres – Part 29-1: Gas Detectors - Performance Requirements of Detectors for Flammable Gases
EN 60079-29-4
Explosive Atmospheres – Part 29-4: Gas Detectors- Performance Requirements of Open Path Detectors for Flammable Gases
EN 50402
Electrical Apparatus for the Detection and Measurement of Combustible or Toxic Gases or Vapours or of Oxygen -Requirements on the Functional Safety of Fixed Gas Detection Systems
National Fire Protection Association NFPA 72
National Fire Alarm and Signaling Code
UL 38
UL Standard for Safety Manual Signaling Boxes for Fire Alarm Systems
UL 268
UL Standard for Safety Smoke Detectors for Fire Alarm Systems
UL 464
UL Standard for Safety Audible Signaling Devices for Fire Alarm and Signaling Systems, including Accessories
UL 521
UL Standard for Heat Detectors for Fire Protective Signaling Systems
UL 864
UL Standard for Safety Control Units and Accessories for Fire Alarm Systems
UL 1971
UL Standard for Safety Signaling Devices for the Hearing Impaired
American Society of Testing and Materials ASTM D635
Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position
Indian Standard IS 2189
Selection, Installation and Maintenance of Automatic Fire Detection and Alarm System – Code of Practice
Oil Industry Safety Directorate OISD 117
Fire Protection Facilities for Petroleum Depots, Terminals, Pipeline Installation & Lube Oil Installation
OISD 118
Layouts for Oil and Gas Installations
OISD 163
Safety of Control Room for Hydrocarbon Industry
PESO/CCOE & CIMFR PESO Certifications
Petroleum and Explosives Safety Organisation (PESO)
CIMFR Certifications
Central Institute of Mining and Fuel Research
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 2.3
2.4
Project Do cument Reference 15984-BP-10-IC-BOD-0001
Instrument Design Basis
15984-BP-10-IC-BOD-0009
Specification for Instrument and Telecom Cables
15984-BP-10-PE-SPC-0005
Specification for External Painting and Protective Coating
Abbreviat ions ATEX
Equipment intended for use in Potentially Explosive Atmospheres
ASTM
American society of Testing & Materials
BoD
Basis of Design
CIST
Composite Instrument System Test
DFR
Detailed Feasibility Report
EPCM
Engineering and Project Management Consultant
F&G
Fire & Gas
FAT
Factory Acceptance Test
FAS
Fire Alarm System
BPCL
Bharat Petroleum Corporation Limited
HVAC
Heating, Ventilation & Air Conditioning
IEC
International Electro Technical Commission
IDC
Initiating Device Circuit
IP
Ingress Protection
ISO
International Organization of Standardization
LED
Light Emitting Diode
LFAP
Local fire Alarm Panel
MAC
Manual Alarm Call Point
NAC
Notification Appliance Circuit
OISD
Oil Industry Safety Directorate
P&ID
Piping & Instrument Diagram
NFPA
National Fire Protection Association
SAT
Site Acceptance Test
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
2.5
SLC
Signaling Line Circuit
TOP
Tap Off Point
UPS
Uninterrupted Power Source
UV/IR
Ultra-Violet / Infrared
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • • • •
2.6
NFPA 72, "National Fire Alarm and Signaling Code" Statutory Regulations This Specification / Data Sheet(s) Project Specifications
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0007 Rev : 0
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
3
GENERAL DESIGN CRITERIA
3.1
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection Individually supplied instruments including cable glands and blanking plugs shall have an environmental protection rating of IP 65 minimum. For indoor installation, environmental protection rating of IP 42 minimum shall be applicable.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Station
(*)
129
Location Bina Despatch Station
(*) Details to be provided later
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The SUPPLIER / VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system. The testing equipments (kits) for smoke detector, heat detector, Gas detectors, flame detectors, etc. like Smoke detector tester with aerosol dispenser, heat detector tester with battery, IR test lamp with AC/CD charger etc. shall be supplied by VENDOR for each main station as per datasheets or as mentioned somewhere in tender documents.
3.7
Desig n Life The design life of field instrumentation shall be 5 years minimum. The design life of control system shall be 20 years minimum.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 3.8
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. The F&G devices located inside the battery room (hydrogen detectors, heat detectors, manual call points etc.) shall be suitable for hazardous area classification of Zone 1, Gas group IIC, Temperature class T3, weather proof to IP-65 minimum, classified Ex’i’, PESO approved. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM/UL, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge / Transient protection to be provided for all electronic instruments installed in the field at instrument end. In addition, surge protection devices shall be provided on following power supply lines as a minimum to protect the equipments within FAS VENDOR’s scope: • Incoming power supply feeders
3.10
Ut ilities Available The following electrical utility supplies will be made available for Local Fire Alarm Panel: At Bina Despatch & Panki Receipt Station: • • •
240 VAC, ± 10%, 50 Hz ± 5%, single phase, 3 wire UPS power supply for LFAP Direct Current (DC) supply for Control: 24 VDC (for field mounted Fire & Gas detectors) 24V DC power supply required for addressable devices shall be derived from LFAP panel by VENDOR
At SV stations and Intermediate Pigging (IP) Station: • • •
48 VDC, ± 10% power supply for LFAP Direct Current (DC) supply for Control: 24 VDC (for field mounted Fire & Gas detectors) 24V DC power supply required for addressable devices shall be derived from LFAP panel by VENDOR
Additionally, each LFAP shall be provided with back up batteries in case of UPS power supply failure.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
4
TECHNICAL DESIGN DOCUMENTS
4.1
Instrument Data Sheets Instrument data sheets shall be provided for all instrument types. i.e. Smoke detectors, Heat detectors (Rate of Rise/ Fixed Temperature), Manual Call points, Point IR type gas detectors, Open path IR type gas detectors, Hydrogen detectors, UV/IR Flame detector, Linear heat sensing cable, etc. Instrument data sheets shall completely identify the instrument by type and model number and shall indicate operating data such as range, capacity, action and set-point as minimum.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
5
GENERAL REQUIREMENTS
5.1
System Requirement s Design of the Fire Alarm System (FAS) shall be in accordance with OISD, NFPA-72 and other related NFPA codes. The complete fire alarm system shall be “UL” certified. Information from FAS shall transmit and integrate with the main control room. All actuating, notification, supervisory-signaling and interlocking devices shall be connected to the FAS. FAS operator workstations (where required) shall be equipped with all accessories required for data communication. The FAS shall comply with requirements of OISD / NFPA 72 for protected premise signaling systems except as supplemented by this specification. The system field wiring shall be supervised either electrically or by software-directed polling of F&G devices. The system shall be an active/interrogative type system where each transponder and/or addressable device is repetitively scanned, causing a signal to be transmitted to the LFAP indicating that the device and its associated circuit wiring is functional. Loss of this signal at the LFAP shall result in a "trouble" alarm indication as specified hereinafter for the particular input. FAS scope of supply shall include Local Fire Alarm Panels, fault isolators and addressable Multisensor smoke/heat detectors, heat detectors (Rate of Rise/Fixed Temperature), manual call points, linear heat sensing cables etc. The field F&G devices shall include Point type IR gas detectors, Open path IR type gas detectors, Hydrogen detectors, UV/IR type Flame detectors, heat detectors, manual call points etc. suitable for the classified hazardous area. The system shall provide local and remote annunciation that include displays. All the alerts (zone wise) shall be configured and shall be sent via SMS (Short Message Service) to the stored mobile numbers (minimum 5 no. of clients) in the LFAP system. The additional hardware (i.e. GSM dialer) if required shall be mounted inside of the LFAP panel. F&G devices in the field except manual call points shall be hardwired connected with station PLC. The field manual call points shall be wired back to LFAP. The LFAP system shall include all the accessories to provide hardwired & redundant serial interface over MODBUS RTU (RS-485) link with station PLC & other third-party systems as applicable, whereas at SV & IP stations it shall be directly connected to SCADA-RTU through redundant MODBUS RTU (RS-485) serial communication link. Converter required, if any shall be in the scope of VENDOR. The repeater panel if applicable shall be located at an appropriate location to mimic all the displays on the main fire alarm panel. Repeater fire alarm panels shall be provided at appropriate places which will be manned 24-hours. Repeater panels are not required at IPS & SV stations.
5.2
Functional Requirements General: The fire alarm system shall: • Monitor continuously all points assigned to avoid the generation of false alarms • Generate alarms and transmit information to the control room Control of System: By Local Fire Alarm Control Panel. System Supervision: Automatically detect and report open circuit, short circuit and ground fault of wiring for initiating device, signalling line and notification-appliance circuits. Fault isolator modules as
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS applicable shall be considered by VENDOR. It shall also detect power supply failure i.e. main power supply fail, low battery voltage and system faults etc. Priority of Signals: Automatic alarm response functions resulting from an alarm signal from one facility or device shall not be altered by subsequent alarm, supervisory or trouble signals. An alarm signal is the highest priority. Supervisory and trouble signals have second and third-level priority. Higher-priority signals shall take precedence over signals of lower priority, even when the lower-priority condition occurs first. Annunciate and display all alarm, supervisory and trouble signals regardless of priority or order received. Non-interference: A signal on one facility shall not prevent the receipt of signals from other facilities or zone. System Reset: All facilities/zones shall be manually re-settable from the Local Fire Alarm Control Panel by password protected authorized personnel after initiating devices are restored to normal. System Alarm Capability during Circuit Fault Conditions: System wiring and circuit arrangement shall prevent alarm capability reduction when an open circuit, ground or wire-to-wire short occurs, or an open circuit and a ground occur at the same time in an, • Initiating Device Circuits (IDC) System Wiring • Signaling Line Circuits (SLC) System Wiring • Notification Appliance Circuits (NAC) Loss of primary power at the Fire Alarm Control panel initiates a trouble signal at the station PLC. An emergency power light is illuminated at both locations when the system is operating on the secondary power supply i.e. on the battery back-up. Basic Alarm Performance Requirements: Unless otherwise indicated, operation of a manual station, automatic alarm operation of a smoke or heat detector etc. initiates the following: Notification-appliance operation. Identification of alarm at the LFAP and at Repeater Panels. Recording of the event in the system memory. Alarm Silencing, System Reset and Indication: Controlled by switches on the LFAP and at the Repeater Panels. • •
Silencing-switch operation halts alarm operation of notification appliances and activate an “alarm silence" light. Display of identity of the alarm facility/zone or device is retained. Alarm silencing should also be possible from Station PLC over serial communication. • Subsequent alarm signals, from other devices or zones, shall reactivate notification appliances, until silencing switch is operated again. • When alarm-initiating devices return to normal and system reset switch is operated, notification appliances operate again until alarm silence switch is reset. Removal of an alarm-initiating device or a notification appliance initiates the following: •
• •
A "trouble" signal indication at the LFAP and Repeater panel for the device and zone involved. The operator control should consist of acknowledge switch, alarm silence switch, alarm activate (drill) switch, system reset switch etc.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS LFAP alphanumeric display: The backlit LCD/LED display (640 character) shall have plain-English language descriptions of alarm, supervisory and trouble events; and addresses and locations of alarminitiating or supervisory devices originating the report, display monitoring actions, system and component status, system commands, programming information and data from the system's historical memory.
5.3
System Test Requirements Supplier shall submit a test procedure to the OWNER/EPCM for approval prior to any system test. Manufacturer's Field Service: Supplier shall engage a factory authorized service representative to inspect field-assembled components and connections and to supervise pre-testing, testing and adjustment of the system. The test results to be reported in writing. Pre-testing: After installation, align, adjust and balance the system and perform complete pre-testing, determine through pre-testing, the compliance of the system with requirements of drawings and specifications. Demonstrate correct operation of each function including communication of outputs via network. Correct deficiencies observed in pre-testing. Replace malfunctioning or damaged items with new ones and retest until satisfactory performance and conditions are achieved. Prepare forms for systematic recording of acceptance test results. A successful integrated performance test, including completion of final programming and functional tests documentation constitute the Final Acceptance Test. Report of Pre-testing: After pre-testing is complete, Supplier shall provide a letter certifying the installation is completed and fully operable, including the names and titles of witnesses to preliminary tests. Final Test Notice: Provide OWNER/EPCM’s representatives a minimum of 15 days notice in writing when the system is ready for final acceptance testing. Minimum System Tests: The complete system shall be tested according to procedures outlined in NFPA 72. Minimum required tests are as follows: The VENDOR shall; • • • • •
•
•
Verify the absence of unwanted voltages between circuit conductors and ground. Test all conductors for short circuits using an insulation-testing device. With each circuit pair, short circuit at the far end of the circuit and measure the circuit resistance with an ohmmeter. Record the circuit resistance of each circuit on test reports. Verify that the control unit is in the normal condition as detailed in the VENDOR’s operation and maintenance manual. Test initiating and indicating circuits for proper signal transmission under open circuit conditions. One connection each should be opened at not less than 10 percent of initiating and indicating devices. Observe proper signal transmission according to class of wiring used. Test each initiating and indicating device for alarm operation and proper response at the control unit. Test all types of detectors with actual products of combustion and/or as recommended by the VENDOR. Test the system for all specified functions according to the approved operation and maintenance manual. Systematically initiate specified functional performance items at each station, including making all possible alarm and monitoring initiations and using all
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
• •
•
communications options. For each item, observe related performance at all devices required to be affected by the item under all system sequences. Observe indicating lights, displays, signal tones and annunciator indications. Test both primary and secondary power: Verify by test that the secondary power is capable of operating the system for the period and in the manner specified. Correct deficiencies indicated by tests and completely retest work affected by such deficiencies. Verify by the system test that the total system meets specified requirements and complies with applicable standards. Report of Tests and Inspections: Provide a written record of inspections, tests and detailed test results in the form of a test log. Submit log on the satisfactory completion of tests.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
6
EQUIPMENT SPECIFICATION Local Fire Alarm Panel (LFAP): The LFAP shall contain a redundant microprocessor-based Central Processing Unit (CPU) or it shall be capable of degrade mode of operation of each loop in case of CPU failure. Such degrade mode shall treat the corresponding SLC loop control modules and associated detection devices as conventional two-wire operation. Any activation of a detector in this mode shall automatically activate associated Notification Appliance Circuits. The CPU shall communicate with and control the following types of equipment used to make up the system: intelligent detectors, addressable modules, local and remote operator terminals, annunciators and other system-controlled devices etc. The LFAP shall be capable of performing all the functions required for a building Fire Alarm System, as stated in OISD / NFPA 72 and shall be UL certified. LFAPs shall be capable of expanding the addressable loop up to 6 loops minimum at Bina despatch & Panki receipt station and up to minimum 2 loops at ISP & SV stations or as specified in the datasheet. The number of different addressable devices per loop as 99 minimum within specified loop wiring cable length. Single loop length shall be minimum 2 kms. for 1.5 mm² signal cable. The system shall respond to any alarm condition immediately, regardless of the size and complexity of the installed system. The system alarm LED shall flash & buzzer signal shall sound immediately after the alarm condition is detected. Each LFAP shall have an external Flashing light & buzzer/hooter wiried remotely which will activate on any alarm detected by system. VENDOR shall confirm the system response time during the technical evaluation. The system shall be configured to suppress spurious alarms from faulty detectors without compromising plant safety. System Capacity and General Operation: • •
•
• •
The control panel shall be capable of expansion by additional 20% analog / addressable devices. The LFAP shall have annunciation panel that shall include individual, color-coded system status LEDs and an alphanumeric keypad with easy touch rubber keys (feather touch) for the field programming and control of the fire alarm system. Diagnostics and LED indications shall be provided for below mentioned signals as a minimum. a. Mains ON b. System ON c. System healthy d. Battery ON e. Earth fault f. Fire alarm g. System fault h. Open / short circuit condition in the loop wiring i. Signal silenced The system shall be programmable, configurable and expandable in the field without the need for special tools, PROM programmers or PC based programmers. It shall not require replacement of memory ICs to facilitate programming changes. All programming or editing of the existing program in the system shall be achieved without special equipment and without interrupting the alarm monitoring functions of the LFAP. Licensed programming software with lifetime license shall be supplied with LFAP
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS •
• • • • •
The LFAP shall be able to provide the following features: a. Block acknowledge for trouble conditions b. NFPA 72 Smoke /Heat detector sensitivity test c. Non-Fire alarm module reporting d. Automatic NFPA 72 detector test e. Upload / Download system database to PC computer (Operator Workstation) The LFAP shall be capable of operating on stand-alone basis. Loss of communication between LFAP and control room shall be annunciated. The LFAP shall permit detector sensitivity adjustment through field programming of the system. Sensitivity can be automatically adjusted by the panel on a time-of-day basis. Using software in the LFAP, detectors shall automatically compensate for dust accumulation and other slow environmental changes that may affect their performance. It shall have a capacity to store & display minimum 1000 events/alarms. Minimum 8 numbers of volt-free contact (digital output) & 8 numbers of digital inputs shall be considered in LFAP panel for hardwire interface with third-party systems.
Central Processing Unit: The Central Processing Unit (CPU) shall communicate with monitor and control all other modules within the control panel. Removal, disconnection or failure of any control panel module shall be detected and reported to the system display by the Central Processing Unit. The Central Processing Unit shall contain and execute all control-by-event programs for specific action to be taken if an alarm condition is detected by the system. Such control-by-event programs shall be held in non-volatile programmable memory and shall not be lost with system primary and secondary power failure. The Central Processing Unit shall also provide a real-time clock for time annotation of all system events. The time-of-day and date shall not be lost if system primary and secondary power supplies fail. The CPU and associated equipment are to be protected so that they will not be affected by voltage surges or line transients consistent with UL 864 standards. Each peripheral device connected to the CPU shall be continuously scanned for proper operation. Data transmissions between the CPU and peripheral devices shall be reliable and error free. The transmission scheme used shall employ dual transmission or other equivalent error checking techniques. Control Modules: Include types and capacities required to perform all functions of fire alarm systems. Indications: Local, visible and audible signals announce alarm, supervisory and trouble conditions. Each type of audible alarm shall have a continuous & modulating tone. Resetting Controls: Prevent the resetting of alarm, supervisory or trouble signals while the alarm or trouble conditions still exist. Components like Barrier / Galvanic isolators to connect the intrinsically safe signals shall be provided by LFAP VENDOR. 15984-BP-10-IC-SPC-0007 Rev : 0
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS Repeater Panel: The repeater panel will not have Zone card/Loop card for field devices. These are provided at manned locations and are configured to acquire information about the fire/fault of selected zones from the LFAP. The Repeater panel that mimics the LFAP status in remote location shall have the following minimum features. Status LED’s to displays zone for Fire & Gas detection and detector condition of the fire control panel with additional text • Report request via cursor control keys (forward and backward) • Internal buzzer with freely accessible cut-off key • Performance test of display elements • Event recorder for up to 200 reports • Free programming of up to 4,000 texts • Display status for operation, fire, error or disconnection • Potential-free relay output, programmable for the modes: deactivated, fault, impulse-operation, on/off operation if applicable The Repeater panel shall be wall mounting type. The repeater panel to be powered from main LFAP panel, VENDOR shall mention the same in the technical offer. •
The repeater panel shall be connected to LFAP through serial communication (RS 485 or VENDOR’s proprietary protocol). A special cable required for communication between LFAP & Repeater panel shall be considered in VENDOR’s scope of supply. Secondary Power Supply: Unless otherwise specified, secondary power supply for LFAP shall be through maintenance free battery provided by the VENDOR. The LFAP shall have sufficient battery backup to operate the system under quiescent load for a minimum of 24 hours and at the end of that period, shall be capable of operating all alarm notification appliances used for evacuation or to direct aid to the location of an emergency for 15 minutes. The battery capacity shall comply the requirements of NFPA 72 Chapter 10.6.7.2. Battery sizing shall consider the maximum quantity of F&G devices that can be connected in the loops & repeater panels connected to LFAP. The sizing calculations shall be done for providing adequately sized batteries and chargers of approved rating during the order execution. The battery sizing calculations shall include an overall ageing factor of 10% and a safety margin of 10% to the calculated amp-hour rating. Operation on secondary power shall not affect the required performance of local fire alarm system. The system shall produce the same alarm, supervisory and trouble signals and indications. The switch-over from primary source to secondary power source shall be automatic. Batteries shall have a provision for automatic charging. The batteries shall be preferably housed in a dedicated compartment with ventilation arrangement. Cabinet: Below LFAP panel configuration shall be considered by VENDOR. -
Free-standing full height cabinet of 800W x 800D x 2100H with single door on front and rear sides shall be considered at Bina Despatch and Panki Receipt Station
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS -
Wall mount type LFAP panels are preferred at IPS and SV stations.
Cabinet shall be modular with solid-state electronics & microprocessor and weatherproof to IEC 60529, degree of protection IP42 as a minimum. The panel shall have a glass window on the lockable door and it shall be possible to know the status of the fire/fault alarms without opening the panel. Cabinets shall be with Grey RAL 7035 colour finish. Plinth shall be Black RAL 7022 colour. Enclosure shall be fabricated with CRCA sheet of minimum 1.6 mm thickness for side panels of the cabinet, while doors shall be of 2.0 mm thickness and the same for gland plate is 3 mm. All components shall be so mounted that they shall be easily accessible for inspection and maintenance. Panel shall be thoroughly deburred & all sharp edges shall be grounded smooth after fabrication. Stiffeners shall be provided as necessary to ensure a rigid structure and prevent warping. Front and rear access shall be provided via detachable doors, preferably with 180° opening. Doors shall be with lockable handles. Bolts and nuts and other fitting material shall be corrosion resistant material. Cabinet shall be provided with removable lifting lugs and front door with glass window as per the requirement. Cabinet shall have door switch, cable glands, MCBs, 15A power supply socket, panel light, lugs, panel heater with thermostat, exhaust fan, etc. as minimum accessories. Cabinet shall also be equipped with surge protectors for incoming UPS power supply etc. & hooter, reset and acknowledge push button (wherever applicable) as minimum accessories. Detachable gland plates shall be provided in the cabinet for east termination of the cables. The control panel shall have sufficient spare capacity to accommodate the complete area plus 20% additional to cater to future expansion. Arrange interior components so operations required for testing or for normal maintenance of the system are performed from the front of the enclosure. If more than one unit is required to form a complete control panel, fabricate with matching modular unit enclosure to accommodate components and to allow ample gutter space for field wiring and interconnecting panels. Cable and individual signal core shall be fitted with identification ferrules and with tubular lugs. This identification shall be as defined in the applicable standard. All cable entries shall be from bottom side of the cabinet. In general knife edged (quick disconnect) screw less push in type terminal blocks of 2.5 sq. mm. size shall be used for signal cables. Knife edged (quick disconnect) screw less push in type terminal blocks of 4 sq. mm size shall be used for power supply and volt wetted / powered output. The terminal blocks shall be of Phoenix / Wago / Weidmuller make only. Cabinet shall be supplied with filters with louvers & fans for forced ventilation. The filters & louvers shall not be installed on the sides of the panel. 1 no. document holder inside the panel for document placement shall be provided. Wall mount LFAP panels shall be supplied with all the required mounting accessories. Terminal boards (TBs) shall be considered for all the power supply cable, looping cable, cable for hardwired signals, battery test connections, etc. Direct termination of these cables on PCB boards is not allowed. Cabinet Cooling & Lighting: The internal temperature in the cabinet must not be allowed to exceed the design temperature of the components mounted within. It shall not be subjected to temperatures higher than the approved manufacturer/VENDOR's published design temperature even in the upset conditions. The suitable cooling arrangement with fans etc. shall be provided. For maintenance purpose inside the cabinets, internal cabinet lighting and general-purpose power sockets (labelled) shall be provided. Door switch activated lighting shall be considered. VENDOR shall 15984-BP-10-IC-SPC-0007 Rev : 0
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS consider cabinet alarms like fan fault (front / rear), door alarm, temperature alarm, etc. These alarms shall be hardwired to station PLC. VENDOR shall provide the list of all the cabinets alarms during the technical evaluation stage. Cabling All inter-panel wiring & cross wiring inside the panels shall be completely factory wired and ready for external connections. The communication cables between third party systems like station PLC will be supplied by PLC VENDOR. The termination of the same at LFAP end shall be considered by VENDOR in his scope of supply. All internal cables shall have PVC insulation, suitable for the loads applicable. Connected wiring shall have an adequate cross section of preferably 1 mm². If stranded copper wire is used, wire ends at terminal points shall be provided with suitable wire crimp pins/lugs and markers. Cables carrying signals susceptible to electrical interference shall be adequately screened. All interconnecting wiring shall be passed through the cabinet entries. All interconnecting cables shall be ferruled at both ends.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
7
INSTALLATION SPECIFICATION
7.1
General Fire Alarm System shall be installed and commissioned by the VENDOR.
7.2
Equipment Installation FAS detectors, notification appliances and other items to be installed as shown on the Fire & Gas detector layout drawings and in accordance with OISD, NFPA 72 & Supplier’s instructions. Wall mounted LFAP & repeater panels shall be mounted not more than 1500 mm above the finished floor. All the required mounting accessories shall be supplied by VENDOR.
7.3
Grounding and Earthing Earthing details for cabinets shall be provided by VENDOR for EPCM review. The following earthing points shall be provided for the cabinet: Instrument (Clean) Earth – All primary cable shields shall be connected to instrument earth bar. Instrument earth bars shall be insulated from the cabinet body. • Protective (Dirty) Earth - It shall be provided for the purpose of electrical safety and prevention of static build-up. Each panel shall include a dedicated solid copper earth connection. The protective earth bar shall solidly connect to panel structure. The cable armours will be connected to protective earth bar. Earthing / grounding and bonding shall ensure signal integrity against radio frequency interference. All panels, internal fabrication and racks shall be earth-bonded together and finally to position determined for protective earth cable connections. Each earthing stud and bus bar shall be permanently and durably labelled as to its service. •
All earthing cables shall be green/yellow, multi stranded PVC insulated copper conductor and of minimum size 6 mm².
7.4
Labelling Terminals carrying voltages higher than 48 volts shall be protected against accidental contact by having removable acrylic cover plates and shall be labelled to indicate high voltage. Sockets, terminals and main wiring shall be clearly identified in accordance with the system documentation. Earthing for screens, AC and DC systems shall be segregated and identified. Each cabinet and all major system components and individual card locations shall be clearly labelled and identified with a tag number. In addition, all equipment shall be duly identified with the manufacturer, type and serial number and with the EPCM's order number to facilitate future reference.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
8
DETECTORS AND FIELD EQUIPMENT
8.1
General All F&G detection devices shall provide means to indicate to the F&G system all operating modes such as detector failure, in calibration, over-range and under-range. All F&G devices shall comply with the requirements specified in this document and the F&G device data sheets. VENDOR shall demonstrate that all sensors/devices connected to the station PLC & LFAP system are compatible with the system. All F&G devices shall comply with the requirements specified under section 3 of this specification for ingress protection, Hazardous area, EMC compatibility, reliability, etc. The F&G detection devices for all process areas shall be wired individually to the station PLC located within the control room. The devices connected to station PLC shall be non-addressable type. The detectors located in non-process buildings such as control room, substation, warehouse, security room etc. shall be of addressable type and shall be looped and connected to microprocessor based addressable LFAP system. The addressable loops shall be considered building/fire zone wise.
8.2
Addressable F&G Devices Alarm, trouble and supervisory signals from all intelligent reporting devices shall be encoded on NFPA style 6 (Class A) Signaling Line Circuits (SLC). T-tapping shall not be permitted in the case of such wiring. The IP rating of all addressable devices shall be IP-42 minimum. Series & end of line resistors shall be installed inside the enclosures as detailed on the data sheet. The detectors shall be listed by UL or Nationally Recognized Testing Laboratory as meeting the calibrated sensitivity test requirements of NFPA 72. The detectors shall provide a test means whereby they will simulate an alarm condition and report that condition to the control panel. Such a test may be initiated at the detector itself (by activating a magnetic switch) or initiated remotely on command from the control panel. Wherever applicable the contact rating shall be 2A at 24 VDC. Following type of Addressable Devices shall be considered for the detection of Fire, Gas and Smoke. Smoke Detectors: Addressable multi-sensor type Heat Detectors: Addressable multi-sensor type, Rate of Rise or fixed temperature shall be considered as per instrument datasheet. • Addressable manual call point: Resettable type, weatherproof shall be installed at non- plant building entry/exit doors, escape ways. • Heat sensing cable: Addressable, twisted pair digital type • Response indicators: Smoke detectors located inside cable trench, above false ceiling & below false floor shall have remotely located response indicators • Manual Call Point (Break Glass type): Addressable, flameproof type Break Glass Units shall be installed in the plant area The Smoke & Heat detectors shall be ceiling-mount and shall include a separate twist-lock base which includes a tamper proof feature. • •
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS Hardwired interface to be used for activating critical systems such as clean agent system, fire sirens etc. wherever mentioned.
8.3
Field F&G Devices All F&G devices located outdoor shall be connected to Station PLC. All point type hydrocarbon gas detectors and hydrogen detectors shall be provided with collecting cone. Gas detectors shall be selected based on the type of gas being detected. F&G devices in the field shall be PESO certified and suitable for hazardous area classification of Zone 1, Gas group IIA/IIB, Temperature class T3, weather proof to IP-65 minimum. Detectors shall be preferably certified as Ex’i’. If Ex’i’ is not available Ex’d’ can be proposed. All fire & gas detectors shall be strategically located in plant area as well inside building to cater for monitoring of all possible fire, gas and smoke scenarios. Where specified on datasheets, F&G system hardware components, such as detectors and alarms, shall be minimum SIL 2 certified by certifying authorities like TUV, EXIDA etc. Field detectors shall be provided with alarm settings like fault, inhibit, beam block, over-range as applicable. Following type of field F&G devices shall be considered: • • • •
8.4
Flammable Gas: Point IR type Gas detector (% LEL of gas concentration) (Loop powered, 4 – 20 mA output, HART compatible). Flammable Gas: Open Path IR type Gas detectors (LELm of gas concentration) (Set of Tx/Rx, externally powered, 4 – 20 mA output, HART compatible preferred) Fire/Flame: UV/IR type Flame Detectors (3 wire configuration, 4–20 mA output, HART compatible) Heat Detectors: Rate of rise type (2 wire configuration)
Hydrocarbon Gas Detector Point Type HC Gas Detector: Point type HC gas detectors shall be provided at HVAC air intake & in plant area as shown in the F&G location layouts. Detectors shall be conventional type and shall be employed with the latest field proven technology. The basis of measurement of hydrocarbon gas concentration shall be by Infrared absorption. All detectors shall provide indication of detector failure or detector trouble to the system. The detector shall remain fully functional with a supply of power 24V DC and have a start-up time of no more than 30 seconds. VENDOR shall provide test gas for testing and calibration of the gas detector. The detector shall be 4 -20 mA loop powered from the station PLC. Infra-Red (IR) detector source shall provide long term stability and high resistance to vibration and shock. The flammable gas detector shall have a means to selfcompensate and automatically correct for small changes in the optical components removing any drift. Gas concentrations shall be in %LEL of the specified composition. The measuring range of the detector shall be 0 – 100% LEL. Refer respective Cause & Effect Diagrams for pre-alarm & main alarm threshold values (i.e. Low/High level gas concentrations).
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS IR Open Path Type Gas Detector: IR Open path gas detectors can be used to monitor a complete area or to monitor the perimeter of a process unit for the presence of flammable gas. The IR open path gas detector shall comprise separate transmitter and receiver units allowing gas concentration within a specified distance to be measured without the use of reflectors. Response time shall be less than 2 seconds following a step change in concentration. Detector shall measure hydrocarbon gases but shall predominantly be methane and therefore the unit shall be calibrated to methane with a range of 0 to 50 LEL meters. The detector shall remain fully functional with a power supply 24 VDC. The VENDOR shall provide details that demonstrate the immunity to direct and reflective sunlight and vibration. Transmitter and receiver pairs will be installed in line of sight locations covering process hazardous areas. Transmitters and receivers shall allow easy horizontal and vertical adjustment of +/45° angles and shall lock in the desired position. The system should be tolerant of misalignment of either or both the transmitters and receivers of 0.25° without any effect of system operation. The detector shall, preferably, be powered from loop signal itself. However, if external power supply is required, the same shall be explicitly stated by the VENDOR. Following false alarm immunity shall be provided. Solar Interface (sunlight) shall not cause false alarm. Detector shall not produce an alarm indication greater than 0.5 LEL in response to any combination of obstructions, vibrations or external sources of infrared radiation (including solar and hydrocarbon flare radiation) in the beam. A test report verifying this performance shall be submitted for approval by VENDOR. • •
8.5
Hydrog en Detector Hydrogen gas detectors shall be installed in battery room to detect hydrogen gas releases from battery bank for lead-acid battery, if used. Hydrogen detectors shall be either catalytic or solid-state type and shall be used for installation inside the battery rooms of control room and substation buildings. The detector shall offer unique proprietary technology specific to hydrogen detection. The detection shall be in % LEL or shall generate an alarm at threshold values provided in Cause & Effect Diagrams. The alarm relays shall be SPDT with contact normally open (NO) in the non-alarm state, closing on alarm on hydrogen detection. Since hydrogen is lighter than air, the units need to be mounted high on the wall. Hydrogen detectors shall be interfaced with LFAP. Interface module required for hydrogen detector interface with LFAP shall be considered by LFAP VENDOR in his scope of supply.
8.6
Manual Alarm Call Point The manual alarm call points shall be foreseen for fire, abandon and emergency. The manual alarm call points located in field shall be connected to LFAP. The enclosure material for outdoor installation shall be Cast Aluminium (LM-6). The manual alarm call point shall be “Break Glass Type”. When activated the MAC shall stay in latched position and should not be resettable without proper suitable means. They shall be provided with a key operated test facility to enable periodic testing of the alarm contacts without the need to remove or
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS break the glass. Mounting accessories, SS316 hammer & chain or permenantly secured lever arrangement for breaking of glass shall be considered by VENDOR. The enclosure shall be painted with fire red colour and an inscription “Break Glass in Case of Fire”, shall be painted in white letters or riveted on the enclosure by a stainless-steel nameplate. Minimum 5 nos. of break glasses shall be supplied as a spare with each Manual call point. “Non-break or resettable type” shall be considered for addressable manual call points located inside the building as specified in the datasheet and shall be connected to LFAP. LED indication shall be provided in case of alarm for MCP.
8.7
Heat Detectors The location of detectors shall be properly decided as per OEM's guideline for ensuring its best functionality. Heat detectors shall use negative temperature coefficient thermistors for sensing and for reference. The detector shall be designed to give a response that depends on rate of rise in temperature. The rate of rise element shall be carefully calibrated to ignore any normal fluctuation in temperature, but to respond quickly when the temperature rise is 9°C or more per minute. Fixed temperature detectors shall be considered wherever mentioned in the datasheets. The detectors shall have LED to confirm that the device is operating and another LED to indicate faulty operation. Temperature setting shall be 20°C/30°C above maximum ambient temperature limit of the relevant zone. Actuation temperature shall be as specified in datasheet. The detector shall be self-restoring type to ensure repeated use and easy maintenance.
8.8
Linear Heat Sensing Cable The Linear heat sensing cable shall be a fixed temperature sensing element comprised of two electrical current carrying wires separated by a heat sensitive insulation material. The detection cable shall detect the specified temperature anywhere along the detector length, regardless of the source of the heat. The detection cable shall be constructed by spiral wrapping the two conductors with a protective Mylar tape and then wrapping them in protective outer coverings of cotton braid, PVC or weather resistant Nylon as required for the intended environment. The detection cable shall be capable of withstanding severe seasonal temperature variations and structural vibrations. The temperature rating of the detection cable shall be clearly printed on the cable jacket. The detection cable shall be available in several temperature settings to allow for different ambient space temperature ranges and alarm points. Detection cables of different temperature ratings shall have the ability to be easily spliced together in series without affecting the adjacent detector alarm point. VENDOR shall specify the maximum allowable cable length of the detector cable. VENDOR shall consider control unit for each LHS cable to make it addressable wherever specified in the datasheet.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 8.9
Flame Detectors UV/IR type flame detectors are designed to detect the presence of fire by monitoring the infra-red regions of the light spectrum in the presence of fire. UV/IR detectors shall be supplied as per the following: UV/IR type flame detectors shall be 3 wire configuration and 4-20 mA output with HART compatible. Flame detector’s cone of vision shall be 90° horizontal and vertical. The lenses of IR detectors shall be monitored automatically for obscuration. The detector shall have the facility for automatic optical integrity testing. When IR radiation within the calibrated range strikes the mineral crystal treated photocell, pulses are accumulated. The detector shall not be actuated spuriously by artificial lights, direct or reflected sunlight, arc welding and lightning, etc.
8.10
Mult isensor Smoke/Heat Detectors Multisensor type Smoke/Heat detectors shall be based on the solid-state light emitting diode (LED) with associated lens system and photocell as receiving device. All the Smoke detectors installed inside the building in safe area shall be of addressable type. The smoke detectors installed in HVAC fresh air intake duct shall be suitable for specified hazardous area classification and shall be of intrinsically safe (Ex ‘i’) certified. Sensor material shall be as per manufacturer standard and suitable for the ambient conditions. The smoke detectors shall be fitted with vibration-proof detector base suitable for ceiling mounting. Fire LED indication shall be provided at Smoke detector. Additional facility for connection to remotely located Response indicators shall be provided for smoke detectors wherever mentioned in datasheet.
8.11
Response Indicato r If specified in the datasheet, response indicators shall be provided suitable for wall / ceiling mounting. Response indicator shall be provided where the detector is located either above false ceiling or below false floor or where detectors are not directly visible. The response indicators shall be directly connected to smoke detectors and shall be complete with terminal blocks suitable for 1.5 mm² copper conductor. In the event detector goes into alarm condition, the LED shall glow steadily. LED shall be RED in colour. Response indicators shall be installed in an accessible location and shall be clearly labelled to indicate both their function and any device or equipment associated with each detector.
8.12
Fault Isolator Module Fault Isolator Modules shall be provided to automatically isolate wire-to-wire short circuits on loop. The Isolator Module shall limit the number of modules or detectors that may be rendered inoperative by a short circuit fault on the addressable loop. At least one isolator module shall be provided after a group of maximum 20 detectors. If a wire-to-wire short occurs, the Isolator Module shall automatically open circuit (disconnect) the addressable loop. When the short circuit condition is corrected, the Isolator Module shall automatically reconnect the isolated section of the loop. The Fault Isolator Module shall not require any address setting and its operations shall be totally automatic. It shall not be necessary to replace or reset an Isolator Module after its normal operation.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS The Fault Isolator Module shall be installed in standard electrical box or in a surface mounted back box. It shall consist of an LED that shall flash to indicate that the Isolator is operational and shall illuminate steadily to indicate that a short circuit condition has been detected and isolated. It is recommended to have an Isolator module at the Start & End of each addressable loop & shall be installed inside the LFAP cabinet.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
9
INSPECTION AND TESTING
9.1
General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection/testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
9.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
9.3
Inspection The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice to inspect system progress from a hardware and software perspective. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Fire & Gas detectors data sheets.
9.4
Testing
9.4.1 Test Equipment All test equipment used shall have a current certification of accuracy from an approved test authority. All test equipment used to measure the performance of the system shall be calibrated within six months of the test date and used in accordance with the VENDOR’s QA system.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS 9.4.2 Facto ry Acceptance Test (FAT ) Prior to FAT, VENDOR shall submit to EPCM a detailed FAT procedure, for review and approval, listing all the detectors and activating devices complete with the project approved tags and highlighting the inspection and testing requirements of all such devices. FAT procedure shall be submitted at least 15 working days prior to FAT testing taking place. OWNER’s/EPCM’s representatives shall be present for the entire duration of the test and shall witness each portion of the test. The FAT shall include the complete testing and acceptance of both hardware and software for the LFAP system in accordance with the approved FAT procedure and plan. All system programs must be complete and resident in the LFAP systems prior to the start of FAT. The system software loaded must be the final version encompassing all changes required from internal VENDOR testing. Any changes which were made as a result of internal VENDOR testing shall be documented and be available for inspection by OWNER/EPCM. The FAT test results must be signed off by the VENDOR, OWNER/EPCM at the successful conclusion of testing. 100% I/O testing of all the Local Fire Alarm Panels shall be done. However, a minimum of 1 instrument for each type of detector such as fire, heat, smoke, manual call point etc. shall be connected to the LFAP system to demonstrate full interface requirements. Sufficient hardwired test panels equipped with potentiometers, switches and indicators shall be provided to permit testing of all logic without needing to force any inputs using software. If the system scan time is affected by the presence or otherwise of field devices, then all I/O’s for each processor shall be simulated simultaneously in order that the processor scan time can be verified. All FAT punch list items recorded during the FAT shall be reviewed periodically, with a plan for correcting all items agreed upon. This punch list shall be satisfactorily cleared and closed by the OWNER/EPCM before the system is shipped. All Fire and Gas detectors shall be fully inspected prior to shipment to ensure that all components comply with the requirements of the Project Specifications. These requirements do not necessarily relieve VENDOR from performing other tests or inspections specified in other referenced documents or codes and standards.
9.4.3 Composite Instrument System Test (CIST ) VENDOR’s responsibility includes the full scope of the CIST of the LFAP with all third-party systems. The test will be carried out at Site during SAT however VENDOR shall provide all the necessary support required to all the third-party system VENDORs during detail engineering phase. The VENDOR shall carry out the CIST to check proper interfacing and interactions between the various systems, databases and software.
9.4.4 Site Acceptance Test (SAT) A SAT shall be carried out on completion of the installation and testing of the equipment at site. A comprehensive test procedure in compliance with Project Specifications shall be developed and issued to EPCM for review and approval. The SAT shall be conducted in conjunction with the F&G system / station PLC cabinets connected, powered and functional.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS The SAT shall also include for testing of detectors and their complete functions covering alarms, complete loops in conjunction with F&G safety system / station PLC. This will include any interface between LFAP with station PLC and other third-party system. Site acceptance testing shall be conducted after installation at site before pre-commissioning and loop testing of instrumentation.
9.4.5 Operatio nal Availability Test VENDOR shall conduct the operational availability test after the SAT and upon completion of the station loop check. The Operation Availability Test shall be performed to demonstrate the availability of the system to carry out the functions required in this specification, once it is in operation with the station facilities running. The duration of the test will be the same of station commissioning; it means that the system commissioning has to be considered as integral part of the commissioning relevant to the whole station operation. The system availability shall be calculated considering the following definitions: Operating Time (OT): the period of time during which all the functions are operable or may be opened within the required response times. Operating time can be calculated starting from the overall test period and subtracting the inactive periods requested by VENDOR’s and their Sub-suppliers and granted by Owner, utilized for making any modifications to methodologies and test equipment found necessary only during the performance of the test itself. Out of Service Time (OST): the period of time during which at least one function is inoperable or cannot be operated within the requested times. The formula utilized for calculating the availability shall be as follows: > Availability = OT / (OT + OST) VENDOR shall demonstrate the following availability values as minimum for the system: • 99.95% for the real time functions • 99% for all other functions If the demonstration fails, the VENDOR shall be required to make the necessary modifications and replace any part deemed inappropriate, at its complete expense, after that the demonstration shall be repeated. The Operational Availability Test shall be conducted in compliance with the test plans and procedures previously submitted by VENDOR, approved by the Owner and implemented in accordance with technical specifications.
9.4.6 Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDOR shall advise the location of their nearest service representative and nearest service facility.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
10
IDENTIFICATION AND FINISHING
10.1
Identificat ion Label All instruments shall be supplied tagged in accordance with the datasheets detailing as a minimum. Tag plates shall be manufactured from 316 stainless steel material. Text and numbering shall clearly be engraved, paint filled and a minimum of 6 mm high. Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or stainlesssteel chain. Each LFAP / Repeater panel, terminal strip, terminal and interconnecting cable end, F&G devices shall be clearly marked with proper identification. The identification shall also be shown on the VENDOR’s drawings. Each circuit breaker and switch shall be tagged with permanently mounted nameplate that identifies its service.
10.2
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and Protective Coating (Doc No. 15984-BP-10-PE-SPC-0005)”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturer’s products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
11
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. VENDOR shall take full responsibility of the operation of the F&G devices after installation & commissioning at site. In addition, the following points shall be noted: Wherever necessary, broad non-metallic slings shall be used to load and unload the panels. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing F&G devices and LFAP panels & accessories subject to moisture damage. • All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. • Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. VENDOR shall submit details or the proposed packing and transportation methods for OWNER/EPCM review and approval. •
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
12
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows: • Completed data sheets for all the F&G devices, accessories & LFAP panels • Bill of Material • General Arrangement & Installation Drawing - F&G Detectors, LFAP • Loop Schematic for LFAP (LFAP block diagram) • MODBUS Mapping list for third party communication • Battery Sizing Calculations • Internal Wiring Diagram - F&G Detectors • FAT Procedure • SAT Procedure • Hazardous Area Certificates • FAT Report • Catalogues, Instructions, operation & Maintenance Manuals • Inspection & Test Plan • Functional Design Specifications • System Architecture • Production Schedule • Material test & calibration certificates • Spares list • List of Special tools supplied for testing & calibration • Power consumption calculations • F&G location layouts with addressable looping details Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets and submit to the EPCM for approval.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
13
TRAINING REQUIREMENTS
13.1
General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to Fire alarm system and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes, etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. VENDOR shall provide on-site operator training prior to system handover. The training language shall be English.
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
14
SPARE PARTS AND TOOLS Recommended Spares Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. As a minimum, following spares to be considered for F&G Detectors & LFAP. • Start-up and Commissioning spares • Two-year operational spares • Special tools and equipment Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware. Mandatory Spares VENDOR shall supply mandatory spares as per below as a minimum. For each station, VENDOR shall supply 5% of each type of addressable devices, loop cards, fault isolators, input/output modules, power supply cards, communication modules, F&G detectors etc. as mandatory spares and / or minimum one of each type (whichever is greater).
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SPECIFICATION FOR FIRE ALARM SYSTEM AND F&G DETECTORS
15
SITE WORKS VENDOR shall submit, for EPCM’s review, detailed procedures for the functional testing of F&G devices & LFAP system when installed in site.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
EPCM SERVICES FOR BINA-PANKI PIPELINE PROJECT
Specification for Instrument and Telecom Cables
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0009 06 Aug 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
SYNOPSIS This document presents the Specification for Instrument & Telecom Cables of the Bina Panki Pipeline Project. The specification is used to detail the design requirements for the project.
Disclaimer
This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted.
BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued For Customer Review
ORIG
Issued For Use
SHAR
For TIRA
15984-BP-10-IC-SPC-0009 Rev : 0
WORLEYPARSONS APPROVAL
DATE
CUSTOMER APPROVAL
DATE
24 June 2019 TIRA
0
REVIEW
POLG
NAIU/KAVK
f
06 Aug 2019
NAIU / KAVK
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
CONTENTS 1.
2.
3.
4.
INTRODUCTION ......................................................................................................................................... 5 1.1
Scope of Document ........................................................................................................................ 5
1.2
Scope of work ................................................................................................................................. 5
APPLICABLE CODES, STANDARDS, ABBREVIATIONS & DEFINITIONS ......................................................... 6 2.1
General ........................................................................................................................................... 6
2.2
International Codes and Standards ................................................................................................ 6
2.3
Project Document Reference.......................................................................................................... 8
2.4
Abbreviations .................................................................................................................................. 8
2.5
Conflicts, Deviations and Amendments .......................................................................................... 9
2.6
Definitions....................................................................................................................................... 9
GENERAL DESIGN CRITERIA ..................................................................................................................... 10 3.1
Electromagnetic Compatibility ..................................................................................................... 10
3.2
Quality Assurance ......................................................................................................................... 10
3.3
Reliability and Maintenance ......................................................................................................... 10
GENERAL REQUIREMENTS OF CABLES..................................................................................................... 11 4.1
Cable Code .................................................................................................................................... 11
4.2
Conductors.................................................................................................................................... 12
4.3
Conductor Insulation and Color Code ........................................................................................... 12
4.4
Laying Up ...................................................................................................................................... 13
4.5
Bedding ......................................................................................................................................... 13
4.6
Fillers ............................................................................................................................................. 13
4.7
Instrument Cable Screens ............................................................................................................. 13
4.8
Armouring ..................................................................................................................................... 13
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
5.
6.
7.
4.9
Sheath ........................................................................................................................................... 14
4.10
Marking and Identification ........................................................................................................... 14
PERFORMANCE REQUIREMENT ............................................................................................................... 15 5.1
Flame Retardant Cables ................................................................................................................ 15
5.2
Fire Resistant Cables ..................................................................................................................... 15
5.3
Physical Characteristics ................................................................................................................. 15
5.4
Oxygen Index ................................................................................................................................ 15
5.5
Joints in Cables.............................................................................................................................. 15
5.6
Drum Length & Length Tolerance ................................................................................................. 15
CABLE SPECIFICATION ............................................................................................................................. 16 6.1
Instrument Cable .......................................................................................................................... 16
6.2
Telecommunication Cables (TC & FO) .......................................................................................... 16
6.3
Cable Project Codes ...................................................................................................................... 16
6.4
Special Cables ............................................................................................................................... 20
6.4.4
PAGA Speaker Cable (TC-2114)..................................................................................................... 22
INSPECTION AND TESTING ...................................................................................................................... 23 7.1
General ......................................................................................................................................... 23
7.2
Inspection and Test Plan (ITP)....................................................................................................... 23
7.3
Inspection ..................................................................................................................................... 23
7.4
Testing .......................................................................................................................................... 24
8.
HANDLING AND TRANSPORT ................................................................................................................... 26
9.
DOCUMENTATION ................................................................................................................................... 27
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
1.
INTRODUCTION
1.1
Scope of Document The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
1.2
Scope of work This specification, together with the applicable referenced documents, defines the minimum requirements for design, engineering & material for the manufacturing, inspection, testing, supply, shipment and delivery to site of instrumentation & telecommunication cables for Bina Panki Pipeline (BPPL). Vendor shall be fully responsible for the design, material, manufacturing, inspection, testing and delivery of cables to site. In case of any conflict between this specification and the referred standards, codes, etc., vendor shall refer the matter to EPCM for clarification and only after obtaining the same proceed with engineering. EPCM’s specifications indicate the minimum requirement with respect to specifications and material of equipment and accessories. However, this does not absolve the vendor of the responsibility of selecting proper equipment and material.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
2.
APPLICABLE CODES, DEFINITIONS
2.1
General
STANDARDS,
ABBREVIATIONS
&
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the National / International Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • British Standard Institution (BS) • International Electrotechnical Commission (IEC) • Institute of Electrical Engineers (IEE) • IP Codes of Practice • American National Standards Institute (ANSI) • OISD: Oil Industry Safety Directorate • Petroleum Act 1934 & Rules 2002 • MOE&F- Ministry of Environment & Forest guidelines
2.2
Int ernat ional Codes and St andards The cables shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
International Electro-technical Commission IEC 60079-14
Electrical Installations Design, Selection & Erection
IEC 60228
Conductors of Insulated Cables
IEC 60331-1
Tests for Electric Cables Under Fire Conditions
IEC 60332-3-24
Tests on Electric Cables Under Fire Conditions - Part 3-24: Test for Vertical Flame Spread of Vertically-Mounted Bunched Wires or Cables - Category C
IEC 60502-1
Power Cables with Extruded Insulation and Their Accessories for Rated Voltages from 1kV (Um = 1.2kV) up to 30kV (Um = 36kV)
IEC 60754
Test on Gases Evolved During Combustion of Materials from Cables
IEC 61034
Measurement of Smoke Density of Cables Burning Under Defined Conditions
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES IEC 61000
Electromagnetic Compatibility (EMC)
IEC 60584-3
Thermocouples: Extension & Compensating Cables – Tolerances and Identification System
IEC 60028
International Standard of Resistance for Copper
IEC 60794 1-1
Optical Fiber Cables: Generic Specifications – General
American Society of Testing and Materials ASTM D2863
Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
American National Standards Institute ANSI/TIA/EIA 568-B
Commercial Building Telecommunications Cabling Standard
British Standard BS 6387
Test Method for Resistance to Fire of Cables Required to Maintain Circuit Integrity Under Fire Conditions
BS EN ISO 4589-2
Plastics: Determination of Burning Behaviour by Oxygen Index – Part 2: Ambient Temperature Test
EN 60811-1-1
Common Test Methods for Insulating and Sheathing Materials of Electric Cables and Optical Cables
EN 50289 Series
Communication Cables - Specifications for Test Methods
EN 50288-1
Multi-Element Metallic Cables Used in Analogue and Digital Communication & Control-General Specification-Part 1
EN 50288-7
Multi-Element Metallic Cables Used in Analogue and Digital Communication & Control-Sectional Specification for Instrumentation & Control Cables- Part 7
EN 50290-2-29
Communication Cables- Common Design Rules and ConstructionCross Linked PE Insulation Compounds
EN 50290-2-22
Common Design Rules and Construction - PVC Sheathing Compounds
International Organisation of Standardisation ISO 9001
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Quality Management System-Requirements
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Indian Standards (IS) IS 7098
Specifications for Cross Linked Polyethylene PVC Sheathed Cables
IS 10810
Method of Test for Cables
Part 40
Method for Testing of Uniformity of Coating on Zinc Coated Articles
Part 58
Oxygen Index Test
Part 61
Fame Retardant Test
Part 63
Smoke Density of Electric Cable Under Fire Condition
IS 3975
Low Carbon Galvanized Steel Wires, Formed Wires and Tapes for Armouring of Cables
IS 1554
Specifications for PVC Insulated (Heavy Duty) Electric Cables
IS 5831
PVC Insulation and Sheath of Electric Cables
IS 6380
Specification for Elastomeric Insulation and Sheath of Electric Cables
Oil Industry Safety Directorate
2.3
OISD 117
Fire Protection Facilities for Petroleum Depots, Terminals, Pipeline Installation & Lube Oil Installation
OISD 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon Pipelines
OISD 149
Design Aspects for Safety in Electrical Systems
OISD 244
Storage and Handling of Petroleum Products at Depots and Terminals.
OISD 118
Layouts for Oil and Gas Installations.
Project Document Reference 15984-000-IC-BOD-0001
2.4
Instrument Design Basis
Abbreviat ions ANSI
American National Standards Institute
ASTM
American Society for Testing and Materials
IEC
International Electro technical Commission
BS
British Standard
IS
Intrinsically Safe
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
2.5
LSZH
Low Smoke Zero Halogen
NIS
Non-Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization for Standardization
GSWA
Galvanized Steel Wire Armour
HDPE
High Density Polyethylene
PAGA
Public Address and General Alarm
PVC
Polyvinyl Chloride
FRLS
Flame Retardant Low Smoke
AWG
American Wire Gauge
TIA
Telecommunications Industry Association
EIA
Electronic Industry Alliance
XLPE
Cross linked Polyethylene
Conflict s, Deviations and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • Statutory Regulations • This Specification / Data Sheet(s) • Project Specifications Referenced Codes and Standards.
2.6
Definitions OWNER
The party that initiates the projects and ultimately pays for its design and construction, Bharat Petroleum Corporation Limited. EPCM The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. CONTRACTOR The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. SUPPLIER/ VENDOR The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
3.
GENERAL DESIGN CRITERIA
3.1
Electromag netic Compat ibility All electrical equipment shall comply with Electromagnetic Compatibility requirement specified in IEC 61000.
3.2
Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.3
Reliability and Maintenance High reliability of equipment’s is of paramount importance and therefore only existing field proven equipment, which is readily available and used widely in similar applications, shall be considered. Selection of cables shall take account of the projects overall requirements for high availability.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
4.
GENERAL REQUIREMENTS OF CABLES The instrument cables shall be in accordance with EN 50288-1 & EN 50288-7. Cables for intrinsically safe circuits shall be according to IEC 60079-14. The standard outer sheath colors for IS cables shall be Blue whereas for Non-IS cables the same shall be Black. Red outer sheath shall be considered for F&G cables. All Instrument cables as a minimum shall be of flame retardant type in accordance with IEC-603323-24 (Type-III, Category C) and confirming to category AF as per IS 10810. Cables for F&G system shall be fire resistant type to IEC-60331-1. The cables shall have a low smoke property and the minimum value of light transmittance shall be 60%. Cables for analog signals shall have both individual and overall screen. Cable for digital signals shall have overall screens. The pairs / triads of the cable shall be uniformly twisted together. The cables shall be suitable for laying in trays, trenches, ducts, conduits and for direct buried installations with uncontrolled backfill and possibility of flooding by water and chemicals. Materials shall be chosen with due regard to this specification and be fit for the duty described. Cables shall be constructed with suitable sheathing materials which shall withstand exposure to the environment, with specific attention given to the following: • Exposure to water • Exposure to intense heat and ultra-violet radiation from the sun • Exposure to hydrocarbons The cables offered shall, preferably, be standard types in regular production by the Manufacturer. All cables shall be type tested and certified by an independent testing authority. Instrument cables shall include pair / triad / core cables for intrinsically safe and non-intrinsically safe circuits. Telecommunication cables shall include telephone cable, CAT-6 A cable, fiber optic cable and PAGA Cable etc.
4.1
Cable Code A code number has been allocated for each type of cable to be purchased. These codes and their summarized descriptions (conductor area, number of cores, etc.) of their associated cables are listed in section 6.3. The cable type codes shall be typically as per below table. Cable Type Type Code Cable Code (Refer Note) Earthing Cables
EC
wxyz
Instrument Cables
JC
wxyz
Fire and Gas Cables
FG
wxyz
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Telecommunication Cables
TC
wxyz
Note: ‘wxyz’ = a four digit number, refer section 6.3 for details.
4.2
Conductors Conductors shall be Class 2, high conductivity, concentric stranded manufactured from fully annealed, circular, tinned copper wires free from Silver, splinters, scales or other imperfections. All conductors shall comply with IEC 60228. Cables for analogue signals & discrete signals shall have conductor size 1.5 mm² stranded as a minimum. Instrument power supply cables (24V DC to solenoid valves etc.) shall have stranded 2.5 mm² conductor size as a minimum.
4.3
Conductor Insulation and Co lor Code Insulation of the cores shall be 85 deg. C, suitable for the specified voltage designation and duty. The insulation shall be applied by an “triple extrusion process” to form a compact homogeneous body. The insulation material for Flame retardant cable shall be “Cross linked Polyethylene (XLPE)” and for Fire resistance cable shall be “Mica glass tape with XLPE” in accordance with EN 50290-2-29. Fire resistant cable shall withstand temperature upto 90 deg. C as per IS 6380. Minimum insulation thickness shall be as per Table 1 of EN 50288-7. Maximum rated voltage shall be 500 V AC Insulation details shall be as per below table: Cable Code
Cable Type
Insulation Material
Conductor Identification / Colour
Type EC
Earthing Cable
PVC
Green with yellow stripe
Type JC
Core Cable
XLPE
White (Note 1, 2)
Type JC
Pair Cable
XLPE
White, Black (Note 1)
Type JC
Triad Cable
XLPE
White, Black, Red (Note 1)
Type FG
Core Cable
Mica glass tape + XLPE
White (Note 1, 2)
Type FG
Pair Cable
Mica glass tape + XLPE
White, Black (Note 1)
Type FG
Triad Cable
Mica glass tape + XLPE
White, Black, Red (Note 1)
Notes:(1) Each Conductor shall be embossed or printed with the core / pair / triad number. (2) Green with yellow stripe grounding conductor shall be considered for power cables.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES 4.4
Laying Up All cores of cable having two or more conductors shall be laid with a right hand direction of lay. Alternate directions shall be used for successive layers of multi-pair / triad cables. For multi-pair cables, each pair shall be uniformly twisted together and the lengths of lay shall be such that the two wires forming each pair are not disassociated by normal handling. The lay lengths of adjacent pairs shall not exceed 100 mm.
4.5
Bedding Cables shall be of a circular construction and shall be substantially compact to meet the requirements for direct entry into Ex certified equipment. Bedding material shall be compatible with fire performance and toxic emission requirements for the cable. Bedding shall be of non-hygroscopic material and capable of withstanding the temperatures encountered when conductors are operating at their maximum rated temperatures. Bedding shall be suitable for the specified duty and configuration and shall be applied by an extrusion process. The process of cable manufacturing shall be controlled to prevent bonding of bedding to the conductor insulation. In case the bedding materials used in cable construction have a propensity for such undesirable bonding, the Vendor shall ensure its Quality Procedures for prevention and detection of such bonding are invoked and strictly applied.
4.6
Fillers Fillers shall be used in the interstices between each core or pair and any central voids, where it is not possible to achieve a compact and circular cross section with the extruded bedding. Filler material shall be compatible with fire performance and toxic emission requirements for the cable. Fillers shall be of non-hygroscopic material and capable of withstanding the temperatures encountered when conductors are operating at their maximum rated temperatures.
4.7
Inst rument Cable Screens The screens shall be formed from a helical wrap of aluminium backed Mylar tape. The shield shall have 100% coverage of each pair / triad. The aluminium coating shall be on the inside of the tape and shall be in continuous contact with a 7 / 0.25 mm tinned copper drain wire. Individual screens shall be electrically isolated from each other. Where individual pair screening is specified, each screen shall be clearly identified in accordance with the pair numbering system.
4.8
Armouring Galvanized Steel wire armour (GSWA) shall be provided over inner sheath of the cable. The dimensions of the armour shall be as per IS 1554 (part 1). Requirement and methods of tests for armour material and uniformity of galvanisation shall be as per IS 3975 and IS 10810 (part 40) respectively.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES 4.9
Sheath All power & control cables shall preferably have extruded inner and outer sheaths. The cable sheath shall be color coded as specified in Section 6.3. All cables shall have outer sheaths formed from flame retardant low smoke (FRLS), low halogen PVC compound in accordance with EN 50290-2-22. The nominal thickness shall be calculated as per section 4.12 & 4.16 of EN 50288-7 for Inner sheath and outer sheath respectively. Sheath materials shall be suitable for direct buried underground installations and for long term exposure to direct sunlight and shall be resistant to damage by occasional wetting with liquid hydrocarbon compounds. Sheath materials shall comply with fire performance and toxic emissions requirements for the cable. The process of cable manufacture shall be controlled to prevent bonding of the cable sheath to armour and bedding. A rip cord shall be provided for inner sheath in all cable types. Outer sheath shall be suitable for protecting the cable against rodent and termite attack.
4.10
Marking and Identification The cable cores and outer sheaths shall be legibly stamped, embossed or printed using indelible compounds. Cores / pairs / triads for control cables shall be numbered commencing at ‘1’ and continuing in sequence until all circuits are identified. The maximum spacing for identification of cores shall not exceed 150 mm. Outer sheaths shall be embossed throughout the cable length on two sides with the following information: • Manufacturer’s Name • National / International Standard Identification (EN 50288-7) • Cable designation: No. of cores / pairs & core size, Voltage rating • Purchaser’s Type Code • Cable length, starting at zero on the inside of the drum and metre marked at every 1 metre to the final cable length of each drum. Cable sheaths for fire resistant cables shall be embossed with the letters “FR” at a spacing not exceeding 1 metre.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
5.
PERFORMANCE REQUIREMENT
5.1
Flame Retardant Cables All cables as a minimum, shall be classified as flame retardant and shall be compliant with the requirements specified for Category C in IEC 60332. All cables shall be flame retardant low smoke & shall be tested in accordance with IEC 60754-1. Cables shall be tested for smoke emission characteristics in accordance with IEC 61034 and shall have a minimum light transmission value greater than 70%.
5.2
Fire Resistant Cables Fire resistant cables shall be compliant with the requirements of IEC 60331 and shall be listed by UL / FM or equivalent in fire service. Fire resistant cables shall maintain the integrity of the circuit under fire conditions whilst simultaneously sustaining a degree of mechanical impact for the full time of the test, as described in IEC 60331. A certificate of test issued by a certified testing authority shall be supplied to verify circuit integrity. Fire resistant cables shall be capable of operating when exposed to a water spray during a fire as detailed in BS 6387. Cable ends are to be sealed to prevent ingress of moisture during the test.
5.3
Physical Characteristics Cable dimensional requirements shall be as per EN 50288-7 & all the dimensional tests of cables (Thickness of insulation, Concentricity of insulation, thickness of inner & outer sheath, outer diameter of cable) shall be carried out as per EN 60811-1-1
5.4
Oxygen Index The oxygen index value of 29 or greater is required. All non-metallic material components of the cable shall be tested for Oxygen Index according to the requirements of BS EN ISO 4589-2 / ASTM D2863 for determination of oxygen index. The manufacturer shall state the value achieved and if applicable the equivalent standard used.
5.5
Joints in Cables The cable shall be supplied in a single length. Joints in conductors and cables are not acceptable.
5.6
Drum Lengt h & Leng th To lerance The length of the cable in each drum shall be as per manufacturer’s standards. In general following shall apply, •
Drum length for single pair / triad cable : 1000 meters
• Drum length for multi-pair / triad cable : 1000 meters The negative length tolerance in drum shall not be accepted. 15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
6.
CABLE SPECIFICATION
6.1
Inst rument Cable Instrument cables shall include single or multi-pairs and triads as appropriate to the application, with individual and overall screening as specified for the particular cable.
6.2
Teleco mmunicatio n Cables (TC & FO) Telecommunication cables shall be of flame retardant type, complying with IEC 60332 Category C. Where fire resistant cables are specified, they shall also comply with IEC 60331. Communication cables are sub-divided into the following cable types: • Telephone and Data Cables (TC): Telephone and Data cables shall be designed for use in data communications networks to meet the requirements of ANSI/TIA/EIA 568-B. Telephone and Data cables shall have black outer sheaths. • Fiber Optic Cables (FO): Refer section 6.4.2 for the details of fiber optic cables. • PAGA Cable: PAGA Cable shall comply with IEC 60331.
6.3
Cable Project Codes Refer below tables for the cable coding format for this project.
EARTHING CABLE CODE - Type ECwxyz Cable Type
Armour
1st Digit (w)
Category
2nd Digit (x)
No. of 3rd Conduct Digit ors (y)
Flame Retardant
Unarmo ured
1
Core Cable
1
1 Core
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1
Conductor Cross Section
4 mm²
4th Digit (z) 1
6 mm²
2
10 mm²
3
16 mm²
4
25 mm²
5
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES INSTRUMENT CABLE CODES – Type Jcwxyz Cable Type
1st Digit (w)
Category
Flame GSWA Retardant, NonIS, Black
1
Flame Unarmo Retardant, Non- ured IS, Black Flame Retardant, Blue Flame Retardant, Blue
Armour
GSWA
No. of 3rd Conductor Conductor Digit Cross Section s (y)
4th Digit (z)
Overall 1 screen Pair Cable
1 Pair Triad
/ 1
0.5 mm²
1
2
Ind & O/A 2 screen Pair Cable
2 Pair Triad
/ 2
1.0 mm²
2
3
Overall 3 screen Triad Cable
6 Pair Triad
/ 3
1.5 mm²
3
4
Ind & O/A 4 screen Triad Cable
12 Pair / 4 Triad
2.5 mm²
4
Core Cable 5 + Ground
24 Pair / 5 Triad
IS, Unarmo IS, ured
Type K Thermoco uple Ind & O/A screen (*)
2nd Digit (x)
6
2 Core + 6 GND
6 Core + 7 GND 12 Core + 8 GND 8 Triad
9
(*) - Type K thermocouple cable shall be as per IEC 60584-3. The outer sheath colour shall be Green as per table 2 of IEC-60584-3.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES FIRE & GAS CABLE CODES – Type FGwxyz Cable Type
Armour
1st Digit (w)
Category
Fire Resistant, GSWA Non-IS, Red
1
Fire Resistant, Unarmo Non-IS, Red ured
No. of 3rd Conductor Digit s (y)
Conductor Cross Section
4th Digit (z)
Overall 1 screen - Pair Cable
1 Pair / 1 Triad
0.5 mm²
1
2
Ind & O/A 2 screen - Pair Cable
2 Pair / 2 Triad
1.0 mm²
2
Fire Resistant, IS, GSWA Red
3
Overall 3 screen Triad Cable
6 Pair / 3 Triad
1.5 mm²
3
Fire Resistant, IS, Unarmo Red ured
4
Ind & O/A 4 screen - triad Cable
12 Pair / 4 Triad
2.5 mm²
4
Core Cable
24 Pair / 5 Triad
4 mm2
5
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2nd Digit (x)
5
2 Core
6
6 Core
7
12 Core
8
24 Core
9
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES TELECOMMUNICATION CABLE CODES – Type TCwxyz Cable Type
Armour
1st Digit (w)
Category
2nd Digit (x)
No. of 3rd Conductors Digit (y)
Conductor Cross Section
4th Digit (z)
Flame Retardant
Unarmoured
1
Overall screen pair
1
2 Pair
1
0.20 mm² 1 (24 AWG)
GSWA
2
Ind & O/A 2 screen pair
4 Pair
2
0.25 mm² 2 (23 AWG)
Unarmoured
3
Un-shielded
2 Core Ground
GSWA
4
Core Cable + 4 Ground
Black Flame Retardant Black Fire Resistant
3
+ 3
1.5 mm2
3
4
2.5 mm2
4
4 mm2
5
Black Fire Resistant Black
Note: Outdoor telecommunication power cable shall be 3 Core (2 Core + Gnd) with conductor cross section of min 4 mm2.
FIBRE OPTIC CABLE CODES – Type FOwxyz Cable Type
Armour
1st Digit (w)
Category
2nd Digit (x)
No. of 3rd Conductors Digit (y)
Conductor Cross Section
4th Digit (z)
Flame Retardant, Black
GSWA
1
Single Mode
1
6 Core
1
-
1
12 Core
2
4 Core
3
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Cable Type Identification Each cable type has been assigned a code with following criteria: Cable Type Code Cable Type & Armour Cable Category No. of Conductors Conductor Cross Section Type code-wxyz E.g. - The identification code for 12 pair x 1.5 mm² armoured, flame retardant cable with individual & overall screen for intrinsically safe circuits connected to PLC will be JC-3243.
6.4
Special Cables
6.4.1
CAT Cable(TC-3322) Category Numbers of Pair Size Conductor material Insulation Material Conductor Colour Coding
Outer Jacket Colour 6.4.2
6A 4 pair, Twisted, UTP 0.25 mm² (23 AWG) Bare Copper PVC (Polyvinyl chloride) Pair 1 – White / Blue stripe and Blue Pair 2 – White / Orange stripe and Orange Pair 3 – White / Green stripe and Green Pair 4 – White / Brown stripe and Brown As per section 4.9 Grey
Fiber Optic Cable (FO-1111, FO-1131 & FO-1121) (4/6/12 fiber single mode armoured cable specification) Attenuation (Cabled) At 1310 nm At 1550 nm Cladding Diameter Cladding Non-Circularity
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≤ 0.36 dB/km ≤ 0.25 dB/km 125.0 ± 1.0 μm ≤ 1.0% Page 20 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Primary Coating Diameter Core/Cladding Concentricity Error Primary coating – cladding concentricity error Mode Field Diameter Fiber Curl Radius Zero-Dispersion Wavelength Zero-Dispersion Slope Polarisation Mode Dispersion Coefficient Cut-off Wavelength (Cables)
243±7 ≤ 0.8 μm ≤ 12 μm 9.3 ± 0.5 μm @ 1310 nm >4m 1300 to 1324 nm ≤ 0.092 ps/nm².km ≤ 0.2 ps/√km @ 1310 nm & 1550 nm ≤ 1260 nm
Fiber Macrobend : (100 turns.@1550 nm)
Coating Strip Force Proof stress level
≤ 0.1 dB 1.3 ≤ F ≤ 8.9 N 0.69 GPa
Technical Data For 6 Core Fiber: Fiber Count Armour Moisture Barrier Sheathing Strength Member Rip Cords Fiber per bundle Fiber type / colors
6.4.3
Type of Installation Flame Test Method
4/6/12 Core Galvanized steel wire armour Water Blocking Tape / Water Blocking Jelly As per section 4.9 2 No’s of embedded steel wires, 0.9m Aramid & Polyester ripcords 4/6 G. 652 fibers, Blue, Orange, Green, Brown, Slate, White, Red, Black, Yellow, Violet, Rose, Aqua Direct Buried IEC 60332
Telephone Cable (TC-2111) Number of Pair Size Conductor material Insulation Material Armour Type Outer Jacket Moisture Barrier Conductor resistance
2 pair, Twisted 0.20 mm² (24 AWG) Annealed Tinned Copper XLPE Galvanised steel wire armour As per section 4.9 Water Blocking Tape / Water Blocking Jelly 96 ohms/km
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES Insulation resistance (Min) Capacitance unbalanced (Max) Type of Installation Flame Test Method 6.4.4
PAGA Speaker Cable (TC-2114) Number of Pair Size Conductor material Insulation Material Fire Resisting Barrier Overall Screen Armour Type Outer Jacket Voltage Type of Installation Flame Test Method
6.4.5
RS-485 Cable (TC-2221) Number of Pair Size Stranding Conductor material Insulation Material Impedance Voltage Rating Temperature Rating Conductor Colour Coding
Individual/Overall Screen Outer Jacket Colour Armour Type of Installation Flame Test Method 15984-BP-10-IC-SPC-0009 Rev : 0
1500M ohms/km <275pF/500m Direct Buried Flame Retardant (IEC 60332)
2 pair, Twisted 2.5 mm² Annealed Tinned Copper XLPE Glass Mica Tape (GMT) Aluminium backed Mylar Tape with 100% coverage Galvanised steel wire armour As per section 4.9 150/250V Direct Buried Fire Resistant (IEC 60331)
4 pair, Twisted, Individual and Overall Shield 24 AWG Stranded (7 x 0.2) Annealed Tinned Copper HDPE 120 Ohm 300V -20 °C to 70 °C Pair 1 – White-Blue Pair 2 – White-Orange Pair 3 – White-Green Pair 4 – White-Brown Aluminium backed Mylar Tape with 100% coverage As per section 4.9 Black Galvanised steel wire armour Direct Buried Flame Retardant (IEC 60332) Page 22 of 27
SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
7.
INSPECTION AND TESTING
7.1
General The Vendor shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the cables. However, the submitted documentation shall not be regarded as the total requirement. The Owner may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with approved procedures. Third Party design verification may be required. Where this is required, it shall be performed at the Vendor’s cost by an organization nominated by the EPCM and identified in the technical requisition. The Vendor shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilized. The Vendor shall demonstrate that it operates a quality system in accordance with an internationally recognized standard. The effectiveness of the quality system and the Vendor’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The Vendor shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
7.2
Inspectio n and Test Plan (ITP) The Vendor shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The Vendor shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the Vendor, between the date of ordering and the date of delivery. The EPCM and the Vendor shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
7.3
Inspectio n The EPCM or its authorized representatives shall be permitted at all times free access to all parts of the Vendor’s workshops that concern the construction, assemblies and testing of the cables with prior notice. Inspection by the EPCM shall not relieve the Vendor of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES 7.4
Testing
7.4.1
General The Vendor shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third party verifier as identified by the EPCM / Verifier in the inspection and test plan. The Vendor shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the Vendor’s shop or his sub-Vendor’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the Vendor’s test facility. Test equipment shall be supplied by the Vendor and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the Vendor’s QA system. The Vendor shall maintain up-to-date documentation at all times reflecting the inspection / testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the Vendor’s and / or EPCM’s quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submittable documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records.
7.4.2
Type Tests Type Tests shall be carried out with supervision and certification by a recognized testing authority. The tests shall comply with the requirements of IEC 60331 and IEC 60332-3, Category C (reduced propagation). The Vendor shall produce test certificates to prove that all cables comply with the requirements of the relevant sections of IEC 60228, IEC 60754, IEC 61034 and other standards referenced in this specification. The Vendor shall provide witnessed test certificates to confirm that all instrument cable types meet the requirements of this specification for electrical characteristics. On completion of tests and before dispatch of the cables from the Vendor's works, the Vendor shall supply a full set of test documents to the Purchaser. The test documents shall include, but not be limited to the test data for the following Type Tests:
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES • Insulation test • Bending tests • Long time voltage tests • Flame retardant test • Fire resistance test • Oil immersion test on sheath • Ageing test • Gas migration • Critical Oxygen Index (for insulation, bedding and sheath) • Smoke emission • Acid emission Where previous type testing has been completed on cables of identical design, type test documentation may be submitted in lieu of performing each of the listed type tests. 7.4.3
Routine Tests Prior to delivery, each cable shall undergo the following routine tests and checks. Tests shall comply with the requirements of IEC Standards & Electrical tests (Eg- Conductor resistance, Insulation resistance, Mutual Capacitance, Inductance, Inductance to Resistance ratio & Dielectric strength) as per EN 50289 Series Standards referenced in this document and shall include those listed below. All tests may be witnessed by the Purchaser. Full written test reports shall be submitted to the Purchaser on completion of the tests. • Continuity and resistance test for conductors and screens. • Insulation resistance tests between all conductors & between conductor(s) and screen(s). • Visual check on general appearance and finish. • Measure the overall diameter of the cable sheath and bedding. • Check for correct colour and markings on insulation and sheath. • Check for correct markings on drums.
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
8.
HANDLING AND TRANSPORT The Vendor shall be solely responsible for the adequacy of the preparation for shipment provisions with respect to materials and application and to provide equipment at the destination in ex-works condition when handled by commercial carriers. Adequate protection shall be provided to prevent mechanical damage and atmospheric corrosion in transit and at site. Preparation for shipment and packing will be subject to inspection and rejection by the Purchaser’s inspectors. All costs occasioned by such rejection shall be to the account of the Vendor. Cables shall be drummed in maximum continuous lengths on non-returnable cable drums. Cables shall be sealed and fixed to the drum. Cable drums shall be fitted with battens, fixed around the entire periphery of the drum. Cable shall be packed in maximum drumming length of 2000 meters. The radius of the cable drum core shall not be less than 125% of the manufacturer’s recommended minimum bending radius. All cable drums shall have their identification reference clearly stenciled on the outside of both flanges. Drum identification labels shall be attached on the outside and inside of the drum flange. Labels shall be robust and non-fading and shall contain, as a minimum, the following information: • Drum identification number (as per Vendor’s drum schedule) • Voltage grade • Cable construction (e.g. PVC/SCN/EPR/GSWA/EVA) • Number of cores and cross section in mm2 • Cable quantity in meters • Total gross weight of cable and drum in kg. • The Manufacturer’s name • The year of manufacture • The Purchaser’s order number and item number • The Purchaser’s cable type code • Direction arrow for movement of drum. • Flame retardant / Fire resistant
15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR INSTRUMENT AND TELECOM CABLES
9.
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the material requisition and project general specification for vendor documentation. This includes both scope and timing. Vendor should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows: a) Construction drawing for each type of cable supplied. This drawing shall show, as a minimum, the following information • The strand diameter and number of strands per conductor • The conductor diameter • The diameter over the insulation • The number and orientation of cores (straight, twisted pair, triad, etc.) • The direction of lay • The screening arrangement (no screen, individual and / or overall screen, etc.) • The diameter over the bedding • The armouring wire or braid details (including wire diameters) • The diameter over the armouring • The overall diameter over the sheath • The weight of cable in kg/m • The materials of manufacture for each component • The colour of each component • The method of core identification • The minimum bending radius • Cable current ratings • Maximum conductor temperatures for load and fault conditions • Where production tolerances allow a range of diameters, the drawing shall indicate maximum and minimum dimensions. The information may be provided in tabular format for each cable type. b) Special installation instructions c) All certification for Routine & Type tests d) Any appropriate literature & catalogues The Vendor shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
15984-BP-10-IC-SPC-0009 Rev : 0
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Automatic Sampling System
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0013 07 Nov 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0013 Rev : A
Page 1 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
SYNOPSIS This document presents the specification for Automatic Sampling System of the Bina Panki Multiproduct Pipeline Project. The specification is used to detail the instrumentation design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issue for Customer Review
ORIG
TIRA
15984-BP-10-IC-SPC-0013 Rev : A
REVIEW
POLG
WORLEYPARSONS APPROVAL
DATE
f
07 Nov 2019
CUSTOMER APPROVAL
DATE
NAIU / KAVK
Page 2 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
CONTENTS 1
INTRODUCTION .......................................................................................................................................... 5 1.1
Scope of Document ..................................................................................................................................... 5
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .............................................................................................................................................................. 6 2.1
General ........................................................................................................................................................ 6
2.2
International Codes and Standards ............................................................................................................. 6
2.3
Project Document Reference ....................................................................................................................... 7
2.4
ABBREVIATIONS ........................................................................................................................................ 8
2.5
Conflicts, Deviations and Amendments ....................................................................................................... 8
2.6
Definitions .................................................................................................................................................... 8
3
GENERAL DESIGN CRITERIA .................................................................................................................... 9 3.1
Quality Assurance ........................................................................................................................................ 9
3.2
Reliability and Maintenance ......................................................................................................................... 9
3.3
Ingress Protection ........................................................................................................................................ 9
3.4
Site Condition ............................................................................................................................................... 9
3.5
Electromagnetic Compatibility...................................................................................................................... 9
3.6
Special Tools................................................................................................................................................ 9
3.7
Design Life ................................................................................................................................................... 9
3.8
Hazardous Area Requirements.................................................................................................................. 10
3.9
Surge and Transient Protection ................................................................................................................. 10
3.10
Utilities Available ........................................................................................................................................ 10
4
GENERAL REQUIREMENTS OF AUTOMATIC SAMPLING SYSTEM .................................................... 11 4.1
Materials ..................................................................................................................................................... 11
4.2
HSE Requirements .................................................................................................................................... 11
5
TECHNICAL REQUIREMENTS ................................................................................................................. 12 5.1
General Requirements ............................................................................................................................... 12
5.2
Scope of Supply ......................................................................................................................................... 12
5.3
Take-off Probe ........................................................................................................................................... 12
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 5.4
Sample Extractor........................................................................................................................................ 13
5.5
Sampler Controller ..................................................................................................................................... 13
5.6
Sample Receiver ........................................................................................................................................ 13
5.7
Sample Transport Line ............................................................................................................................... 14
5.8
Sample Receiver Enclosure....................................................................................................................... 14
5.9
Field Calibrations ....................................................................................................................................... 14
6
AUTOMATIC SAMPLING SYSTEM DESIGN REQUIREMENTS .............................................................. 15 6.1
Process Connections ................................................................................................................................. 15
6.2
Instrumentation Hook-Up ........................................................................................................................... 15
6.3
Impulse Tube Fittings ................................................................................................................................. 15
6.4
Junction Boxes ........................................................................................................................................... 15
7
INSPECTION AND TESTING .................................................................................................................... 16 7.1
General ...................................................................................................................................................... 16
7.2
Inspection and Test Plan (ITP) .................................................................................................................. 16
7.3
Inspection ................................................................................................................................................... 16
7.4
Testing ....................................................................................................................................................... 16
7.4.1 General ...................................................................................................................................................... 16 7.4.2 Test Requirements ..................................................................................................................................... 17 7.4.3 Commissioning and Start-up...................................................................................................................... 17 7.4.4 Site Support ............................................................................................................................................... 18 8
IDENTIFICATION AND FINISHING ........................................................................................................... 19 8.1
Identification Label ..................................................................................................................................... 19
8.2
Painting and Coatings ................................................................................................................................ 19
9
HANDLING AND TRANSPORT ................................................................................................................. 20
10
DOCUMENTATION .................................................................................................................................... 21
11
TRAINING REQUIREMENTS .................................................................................................................... 22 11.1
General ...................................................................................................................................................... 22
12
SPARE PARTS .......................................................................................................................................... 23
13
SITE WORKS ............................................................................................................................................. 24
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0013 Rev : A
Page 5 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • British Standard Institution (BS) • International Electrotechnical Commission (IEC) • The Institute of Petroleum (IP) • Institute of Electrical Engineers (IEE) • IP Codes of Practice • American Petroleum Institute (API) • Instrument Society of America (ISA) • OISD: Oil Industry Safety Directorate • PMPA: Petroleum & Mineral Pipelines Act, 1962 • Railways/Forest/NH/Other Pipelines- Terms and conditions applicable • Petroleum Act 1934 & Rules 2002 • MOE&F- Ministry of Environment & Forest guidelines • PNGRB Guidelines
2.2
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
American Society of Mechanical Engineers ASME B1.20.1
Pipe threads, General purpose (Inch)
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.20
Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral Wound and Jacketed
ASME PTC 19.3 TW
Thermowells Performance Test Codes
International Electro-Technical Commission IEC 61000
Electromagnetic compatibility (EMC)
IEC 60079
EXPLOSIVE ATMOSPHERES –Part 0: Equipment – General Requirements
15984-BP-10-IC-SPC-0013 Rev : A
Page 6 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM IEC 60332-1-1
Tests on Electric and Optical Fibre Under Fire Conditions Part 1-1: Test for Vertical Flame Propagation for a Single Insulated Wire or Cable Apparatus
IEC 60529
Degrees of Protection Provided by Enclosures (IP Code)
International Organisation of Standardisation ISO 9001
Quality management systems — Requirements
ISO 3170
Petroleum Liquids – Automatic Pipeline Sampling
American Petroleum Institute (API) API MPMS Ch. 8.2
Standard Practice for Automatic Sampling of Petroleum and Petroleum Products
API MPMS Ch. 8.3
Standard Practice for Mixing and Handling of Liquid Samples of Petroleum and Petroleum Products
American Society for Testing and Materials ASTM A269
Standard Specification for Seamless and Welded Austenitic StainlessSteel Tubing for General Service
ASTM D4177
Standard Practice for Automatic Sampling of Petroleum and Petroleum Products
European Standard EN 10204
Metallic products Types of inspection documents
Indian Standards IS 10810 (part 61)
Method of Test for Cables : Part 61 Flame Retardant Test
IS 2148
Electrical Equipment for Explosive Gas Atmosphere : Flameproof Enclosures “d”
IS 5780
Electrical Equipment for Explosive Gas Atmosphere : Intrinsic Safety “i”
IS 12063
Degrees of Protection Provided by Enclosure (IP code)
Oil Industry Safety Directorate
2.3
OISD – 118
Layouts for Oil and Gas Installations
OISD – 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon pipelines
OISD – 149
Design Aspects for Electrical Systems
Project Do cument Reference 15984-BP-10-IC-BOD-0001
15984-BP-10-IC-SPC-0013 Rev : A
Instrumentation Design Basis Page 7 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
2.4
2.5
15984-BP-10-PE-SPC-0001
Piping Material Specification
15984-BP-10-PE-SPC-0005
Specification of External Painting and Protective Coating
ABBREVIATIONS API
American Petroleum Institute
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing and Materials
IEC
International Electrotechnical Commission
IP
Ingress Protection
IS
Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization for Standardization
NDE / NDT
Non-Destructive Examination / Testing
SS
Stainless Steel
UPS
Uninterrupted Power Supply
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • Statutory Regulations • This Specification / Data Sheet(s) • Project Specifications • Referenced Codes and Standards
2.6
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0013 Rev : A
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor. Page 8 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
3 3.1
GENERAL DESIGN CRITERIA Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection All field mounted instruments, junction boxes, cable glands including blanking plugs, etc. shall have an environmental protection rating of IP 65 minimum. Indoor located instruments, panels shall be certified to IP 42 minimum.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Terminal
(*)
129
Location Bina Despatch Station
(*) Details to be provided later
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The supplier/VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.7
Desig n Life The design life of complete automatic sampling system shall be 20 years minimum.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 3.8
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. All electronic /electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge/Transient protection to be provided for all electronic Instruments at both field & control system end.
3.10
Ut ilities Available
3.10.1
Electrical Power The system shall normally operate on uninterrupted power supply unless otherwise specified. The following electric utility supplies will be made available for Automatic Sampling System. At Bina dispatch & Panki receipt station: • •
240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire UPS power supply 24V DC supply for switches, loop powered instruments
At Intermediate pigging station: • •
48V DC power supply for Automatic Sampling System. 24V DC supply for switches, loop powered instruments
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
4
GENERAL REQUIREMENTS OF AUTOMATIC SAMPLING SYSTEM
4.1
Materials
4.1.1
General All materials shall be new and free of defects. When materials are not specified or covered under the statements below or in datasheets, the VENDOR may offer its standard material suitable for the exposed tropical environment and operating / design service conditions specified after seeking prior approval from EPCM / OWNER. Metallurgy shall meet or exceed that of the associated piping class to which they are connected as detailed in “Piping Material Specification”. As a minimum, they shall be 316 grade stainless steel with a minimum of 2.5% Molybdenum content. Housing of all electronic components shall be epoxy-coated die-cast aluminium. The enclosure of automatic sampling system shall be constructed from glass-fibre-reinforced polyester / SS316. AISI 316 stainless steel shall be used as a minimum for all wetted parts of the sampling system components, tubing and compression fittings. Care shall be taken in the selection of materials used for the sample probe, sample transport line, sample container etc. to minimise corrosion induced by process conditions, environmental conditions and combinations of dissimilar metals. All items on the automatic sampling system that are exposed to the environment shall be of a noncorroding material. Bolting and gasket materials for the flanged process connections to Purchaser piping are excluded from the scope of supply of the instrument VENDOR. All other bolts and gaskets shall be supplied by the VENDOR. The VENDOR shall not use any asbestos or mineral fibre products. Material Traceability and Certification The VENDOR shall provide certification to verify that the material of construction meet the requirements of the material specifications. As a minimum all the tubing, fittings shall be supplied with material test certification as per EN 10204 3.1.
4.1.2
4.2
HSE Requirements
4.2.1
Emissions The VENDOR shall take all necessary steps to minimise fugitive emissions, leakage, and environmental discharges.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
5
TECHNICAL REQUIREMENTS
5.1
General Requirements The automatic sampling system shall be designed & manufactured as a fully assembled unit complete with all necessary instrumentation & cabling inside the Supplier’s battery limit. Safe and adequate access shall be provided to all equipments, terminal boxes for maintenance and operational purpose inside the closed enclosure. The automatic sampling system shall meet the requirements of API MPMS chapter 8.2, BS EN ISO 3171 and ASTM D4177.
5.2
Sco pe of Supply The VENDOR’s scope of work shall include details design, quality assurance, manufacture, inspection, testing, packing, delivery, certification, documentation, calibration, training & site assistance for installation & commissioning of a fully integrated in-line type automatic sampling system. Depending on the application, the automatic sampling system shall consist of the following components as a minimum: -
5.3
Take-off probe (in-line type) Sample extractor Sample transport line (vendor shall consider minimum 5 meters) Sample receiver/container Weight Scale Instrument, cabling & terminal boxes Sampler cabinet and Sampler receiver cabinet c/w all components and tubing.
Take-off Probe Sample probe shall be provided to extract the sample in the main pipeline. It shall be suitable for the pipeline diameter as mentioned in instrument datasheet and shall be manufactured from SS316. The size (inlet area) of the probe shall be selected in order to avoid the blockages. Sample probes shall be designed in accordance with the process pipe specification and shall have the mechanical strength to avoid failure in high-velocity flow conditions. The isolation valves (supplied by others) shall be of a fire safe, antistatic ball type, and shall be fully interchangeable. Isolation valves shall meet piping specification. To prevent the sample from being misrepresentative of the flowing line, sample probe shall be designed to extend up to center half into the flowing stream. To verify that the probe is installed correctly, the probe opening is facing in the desired appropriate direction for the application, the external body of the probe shall be marked with the direction of flow. All special tools for take-off probe withdrawal under full line pressure without draining the system shall be provided. The VENDOR shall provide wake frequency and stress calculations in accordance with ASME PTC 19.3 to verify the probe design is suitable for the applicable process conditions at the installed location. The ratio of expected wake frequency to resonant frequency shall not exceed 0.8. Calculations shall be based on the maximum velocities expected.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 5.4
Sample Extractor Sample extractor shall be supplied to grab the sample in the main pipeline. The size of the sample grab shall be 2 ml. VENDOR to confirm if the sampler grab volume is adjustable. The sample extractor shall be actuated by solenoid valve and the actuation shall be electrically driven.
5.5
Sampler Controller NO dedicated sampler controller is envisaged in this project. The automatic sampling system will be controlled and operated by Station PLC / RTU. All the control commands to sample extractor (sampling frequency) and for sample receiver automatic change-over shall be provided from Station PLC / RTU. Station PLC / RTU will continuously monitor the number of grabs and the volume of the sample collected.
5.6
Sample Receiver Sample collected with the samplers are transferred to sample receiver for storage. The sample receiver shall be designed for liquid storage. It shall be housed in an insulated enclosure & shall be easily accessible for operational & maintenance purposes. It shall be portable, the total weight of the sample receiver including sample shall be easily transportable. VENDOR to specify the weight for CLIENT/EPCM approval. Minimum two numbers of sample receivers with auto changeover facility after completion of one batch shall be considered by VENDOR in his design. All the required equipments like 3-way valves, manifolds etc. shall be suitably considered. VENDOR shall also confirm if additional receiver will be required to remove line-fill during normal operation The material of sample receiver shall be minimum SS304 or higher grade, compatible with the process conditions as mentioned in datasheet. An electronic sample container weighing system shall be provided. It will be interfaced with Station PLC / RTU to determine the volume (& level) of sample that is going into the receiver. Pressure relief valve with set point below the design pressure of receiver & pressure gauge shall be provided on sample receiver. The internal bottom of the sample receiver shall be slopped towards the drain point to help facilitate complete liquid sample withdrawal. There should not be any internal pockets or dead spots. Internal surfaces of the container should be designed to minimize corrosion, encrustation, and clinging. This may require grinding of welds or specialized coating or both as necessary. The design shall meet all the requirements as per API MPMS Chapter 8. Sample receiver sizing The receiver shall be sized as per the guidelines given in API MPMS chapter 8.2. VENDOR shall consider 2 numbers of 18 liters each sample receivers in his scope of supply. VENDOR shall ensure that the container will be filled to 60% to 80% of its capacity during each batch.
15984-BP-10-IC-SPC-0013 Rev : A
Page 13 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM 5.7
Sample Transport Line The sample transport line between sample extractor & receiver shall be SS316 tubing and to be sloped down from sample extractor to facilitate the natural draining of sample to the sample receiver. All sample line tubing shall be adequately supported to eliminate vibrations.
5.8
Sample Receiver Enclosure All the sample receivers, weighing system, switch-over mechanism shall be installed in a closed enclosure. Consideration shall be given to the risk of hydrocarbon gas accumulation in such enclosures. The cabinet shall be closed and sealed with 316SS latch mechanism. The distance between the sample extractor & receiver shall be kept as minimum as possible (typically less than 2 meter). An enclosure with liquid samples shall have a closed drain to prevent filling the enclosure with liquid in case of overflow or accidental spills. VENDOR can suggest / recommend any alternative method with proven track records, without compromising system reliability, performance and accuracy for Client review & acceptance during the bid stage.
5.9
Field Calibrations Automatic sampling system shall be equipped, where possible, with an in situ means of verifying calibration. VENDOR shall provide all the necessary requirements for the calibration of the proposed system & define the period between the routine calibration/checking.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
6 6.1
AUTOMATIC SAMPLING SYSTEM DESIGN REQUIREMENTS Pro cess Connect ions Process connections shall be of size, type and rating as specified in instrument datasheet and shall normally be flanged. Raised face (RF) flanges shall be used on line classes of 600# and less. Ring type joint (RTJ) flanges shall be used on line classes of 900# and above.
6.2
Instrumentat ion Hook-Up Tubing materials shall comply with ASTM A269 and shall be round and free of scratches on outside diameter. The fitting supplier should confirm the maximum allowable hardness of the tube. The tube material shall be stainless Steel 316, with a minimum Molybdenum content of 2.5%, seamless and drawn to ASTM A269, in a solution treated annealed condition, maximum hardness shall be Rb80. Stainless steel tubing shall be clearly marked at intervals along its length bearing e.g. “ASTM A269”, Grade, Size and Molybdenum content. Standard stainless steel 316 tubing sizes shall be as follows however larger wall thicknesses shall be used where necessary to achieve the required pressure rating for the specific application: Connection Tube Size Wall Thickness Instrumentation Impulse tubing Others Vents and drains
½”
0.065”
3/8”
0.049”
¼”
0.035”
The tube wall thickness, finish and roundness shall be checked against the fitting manufacturer’s requirements. Carbon steel, half hard copper and aluminium tube shall not be used.
6.3
Impulse Tube Fitt ing s Compression fittings shall be (Swagelok / Parker or equivalent) 316 SS as minimum. Only double ferruled compression couplings shall be used.
6.4
Junction Boxes Any additional junction box required (e.g. for installation of external surge protector, control signals, power supply termination etc.) shall be supplied by Automatic Sampling System VENDOR. The junction boxes shall be PESO certified to Zone 1, Group IIA / IIB, Temperature Class T3, Weather proof to IP 65 minimum. Material of construction of junction box shall be LM-6 cast aluminium. Cable entries to Junction Boxes shall be preferably from the bottom. Side entry is also permitted. Top entry is forbidden. Unused entry holes shall be plugged with Nickel plated brass (dual certified) IP 65 minimum blanking plugs. Junction boxes, Local control station shall be Ex’e’ / Ex’d’ dual certified. VENDOR shall refer “Specification for Junction Boxes & Bulk Material – 15984-BP-10-IC-SPC-0010” for more details.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
7 7.1
INSPECTION AND TESTING General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection/testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault/correction records. All testing to be carried out in accordance with the approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
7.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
7.3
Inspection The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Instrument Data Sheets.
7.4
Testing
7.4.1
General The VENDOR shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third-party verifier as identified by the EPCM / Verifier in the inspection and test plan.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM The VENDOR shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the VENDOR’s shop or his sub-VENDOR’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the VENDORs test facility. Test equipment shall be supplied by the VENDOR and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the VENDORs QA system. The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection/testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the VENDORs and/or EPCMs quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submitted documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault/correction records.
7.4.2 Test Requirements Testing and certification for automatic sampling system shall be in accordance with the Instrument Data Sheets and EPCM’s VENDOR data requirements lists and shall include the following requirements as a minimum. • Visual checking • Dimensional checking • Flange face finish checking • Hydrostatic testing (1.5 times the maximum allowable working pressure) • NDE • Material Test and traceability reports shall be provided • Functional Testing • Certificates from statutory body • Calibration certificates for all the skid mounted instruments VENDOR shall further refer indicative Inspection & Test Plan (IITP) attached with the Material Requisition of for more details on testing requirements.
7.4.3 Commissioning and Start-up The VENDOR, in their bid, shall identify any special requirements or recommendations for VENDOR support during commissioning and start-up of the equipment supplied. The EPCM's final acceptance of the equipment will be subject to a performance test once the equipment has been installed and commissioned. The VENDOR shall confirm that, if required, they are able to fully support the installation, testing and servicing of the automatic sampling system and to offer specialist assistance where appropriate.
15984-BP-10-IC-SPC-0013 Rev : A
Page 17 of 24
SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM As an option VENDOR shall quote as lump sum for supervision during hook-up and commissioning. Any bench sitting qualification shall be defined in the bid. EPCM shall install the automatic sampling system in accordance with VENDOR’s instruction.
7.4.4 Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDORs shall advise the location of their nearest service representative and nearest service facility.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
8 8.1
IDENTIFICATION AND FINISHING Identificat ion Label All instruments shall be supplied tagged in accordance with the datasheets detailing as a minimum. Tag plates shall be manufactured from 316 stainless steel material. Text and numbering shall clearly be engraved, paint filled and a minimum of 6 mm high. Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or stainlesssteel chain. Below minimum information shall be provided on nameplate. • Tag number as per datasheet • Manufacturer’s serial number & model number, trademark • Calibration range in engineering units as per datasheet • Hazardous area classification • Nominal end connection sizes • Body & wetted parts material
8.2
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and protective Coating – 15984-BP-10-PE-SPC-0005”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturers' products is to be provided by the VENDOR with his bid.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
9
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. Automatic sampling system shall be shipped along with all the accessories, tubing & fittings etc. VENDOR shall take full responsibility of the operation of the single assembly after installation & commissioning at site. In addition, the following points shall be noted: • Wherever necessary, broad non-metallic slings shall be used to load and unload the equipments. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing the automatic sampling system & accessories subject to moisture damage. • All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. • Line connections shall be covered with wooden, plastic or metal friction plugs, caps or flanges to exclude foreign material from the interior of the equipment and to fully protect the faces of flanges from damage during shipment. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. • Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. • VENDOR shall submit details or the proposed packing and transportation methods for OWNER review and approval.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
10
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the material requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows: a) VENDOR Document List b) Production Schedule c) Inspection and Test Plan d) Equipment data sheet e) Bill of Material f) Electrical power & signal wiring diagram g) General Arrangement drawing with weights h) Hazardous area certification i) Type test certificates j) Calibration Certificates k) Routine test certificates l) Material certificates m) Mechanical and test reports n) NDT Test Reports o) Installation, operation and maintenance instructions p) Recommended Spares Parts List q) Shipping & Handling Procedures Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
11
TRAINING REQUIREMENTS
11.1
General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to Automatic sampling system and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes, etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. VENDOR shall provide on-site operator training prior to system handover. The training language shall be English.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
12
SPARE PARTS Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. VENDOR shall supply mandatory spares if mentioned in the Material Requisition. As a minimum, following spares to be considered for automatic sampling system. • Start-up and Commissioning spares • Two-year operational spares • Special tools and equipment Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR AUTOMATIC SAMPLING SYSTEM
13
SITE WORKS VENDOR shall submit, for EPCM’s review, detailed procedures for the functional testing of automatic sampling system when installed in site.
15984-BP-10-IC-SPC-0013 Rev : A
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SPECIFICATION FOR DENSITY METER
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Specification for Density Meter
Project No: 403102-15984 Document No: 15984-BP-10-IC-SPC-0006 22 Aug 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-IC-SPC-0006 Rev : A
Page 1 of 28
SPECIFICATION FOR DENSITY METER
SYNOPSIS This document presents the specification for Density Meter of the Bina Panki Multiproduct Pipeline Project. The specification is used to detail the design requirements of Density meter skid for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd. accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for Customer Review
ORIG
WORLEYPARSONS APPROVAL
f TIRA
15984-BP-10-IC-SPC-0006 Rev : A
REVIEW
POLG
DATE
CUSTOMER APPROVAL
DATE
22 Aug 2019
NAIU / KAVK
Page 2 of 28
SPECIFICATION FOR DENSITY METER
CONTENTS 1
INTRODUCTION .......................................................................................................................................... 5 1.1
Scope of Document ..................................................................................................................................... 5
2 APPLICABLE CODES, STANDARDS, PROJECT DOCUMENT REFERENCE, ABBREVIATIONS & DEFINITIONS .............................................................................................................................................................. 6 2.1
General ........................................................................................................................................................ 6
2.2
International Codes and Standards ............................................................................................................. 6
2.3
Project Document Reference ....................................................................................................................... 7
2.4
ABBREVIATIONS ........................................................................................................................................ 8
2.5
Conflicts, Deviations and Amendments ....................................................................................................... 8
2.6
Definitions .................................................................................................................................................... 9
3
GENERAL DESIGN CRITERIA .................................................................................................................. 10 3.1
Quality Assurance ...................................................................................................................................... 10
3.2
Reliability and Maintenance ....................................................................................................................... 10
3.3
Ingress Protection ...................................................................................................................................... 10
3.4
Site Condition ............................................................................................................................................. 10
3.5
Electromagnetic Compatibility.................................................................................................................... 10
3.6
Special Tools.............................................................................................................................................. 10
3.7
Design Life ................................................................................................................................................. 10
3.8
Hazardous Area Requirements.................................................................................................................. 11
3.9
Surge and Transient Protection ................................................................................................................. 11
3.10
Utilities Available ........................................................................................................................................ 11
4
GENERAL REQUIREMENTS OF DENSITY METERS ............................................................................. 12 4.1
Materials ..................................................................................................................................................... 12
4.2
HSE Requirements .................................................................................................................................... 12
5
TECHNICAL REQUIREMENTS ................................................................................................................. 13 5.1
Density Meter ............................................................................................................................................. 13
5.2
Optical Interface Detector .......................................................................................................................... 14
5.3
Density Converter ...................................................................................................................................... 14
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER 5.4
Density Meter Skid Instrumentation ........................................................................................................... 15
5.5
Meter Sizing ............................................................................................................................................... 15
5.6
Density Meter Skid ..................................................................................................................................... 16
5.7
Pump based Density Meter Skid................................................................................................................ 16
5.8
Restriction Orifice based Density Meter Skid ............................................................................................ 17
5.9
Junction Boxes ........................................................................................................................................... 17
6
INSPECTION AND TESTING .................................................................................................................... 18 6.1
General ...................................................................................................................................................... 18
6.2
Inspection and Test Plan (ITP) .................................................................................................................. 18
6.3
Inspection ................................................................................................................................................... 18
6.4
Testing ....................................................................................................................................................... 18
6.4.1 General ...................................................................................................................................................... 18 6.4.2 Test Requirements ..................................................................................................................................... 19 6.4.3 Commissioning and Start-up...................................................................................................................... 19 6.4.4 Site Support ............................................................................................................................................... 20 7
IDENTIFICATION AND FINISHING ........................................................................................................... 21 7.1
Identification Label ..................................................................................................................................... 21
7.2
Painting and Coatings ................................................................................................................................ 21
8
HANDLING AND TRANSPORT ................................................................................................................. 22
9
DOCUMENTATION .................................................................................................................................... 23
10
TRAINING REQUIREMENTS .................................................................................................................... 24 10.1
General ...................................................................................................................................................... 24
11
SPARE PARTS .......................................................................................................................................... 25
12
SITE WORKS ............................................................................................................................................. 26
ANNEXURE – 1 ......................................................................................................................................................... 27 ANNEXURE – 2 ......................................................................................................................................................... 28
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
1
INTRODUCTION
1.1
Sco pe of Do cument The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station and a receipt Terminal at Panki.
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
2
APPLICABLE CODES, STANDARDS, PROJECT REFERENCE, ABBREVIATIONS & DEFINITIONS
2.1
General
DOCUMENT
As a minimum, all equipment shall be designed, manufactured and delivered in accordance with the relevant section of the national / international Codes, Standards and Regulations as listed below. The latest editions of Codes, Standards including all addenda, supplements or revisions current at time of order placement, as issued by the following authorities shall apply: • • • • • • • • • • • • •
2.2
British Standard Institution (BS) International Electrotechnical Commission (IEC) The Institute of Petroleum (IP) Institute of Electrical Engineers (IEE) IP Codes of Practice American Petroleum Institute (API) Instrument Society of America (ISA) OISD: Oil Industry Safety Directorate PMPA: Petroleum & Mineral Pipelines Act, 1962 Railways/Forest/NH/Other Pipelines- Terms and conditions applicable Petroleum Act 1934 & Rules 2002 MOE&F- Ministry of Environment & Forest guidelines PNGRB
Internatio nal Codes and St andards The design shall comply with the applicable sections of the latest editions of the engineering codes and standards listed below:
Document Number
Document Title
American Society of Mechanical Engineers ASME B1.20.1
Pipe Threads, General Purpose (Inch)
ASME B16.5
Pipe Flanges and Flanged Fittings
ASME B16.20
Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral Wound and Jacketed
International Electro-Technical Commission IEC 61000
Electromagnetic Compatibility (EMC)
IEC 60079
Explosive Atmospheres –Part 0: Equipment – General Requirements
IEC 60332-1-1
Tests on Electric and Optical Fiber Under Fire Conditions Part 1-1: Test for Vertical Flame Propagation for a Single Insulated Wire or Cable Apparatus
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER IEC 60529
Degrees of Protection Provided by Enclosures (IP Code)
International Organisation of Standardisation ISO 9001
Quality Management Systems — Requirements
ISO 5168
Measurement of Fluid Flow: Estimation of Uncertainty of Flow - Rate Measurement.
American Petroleum Institute (API) API MPMS
API Manual of Petroleum Measurement Standards
American Society for Testing and Materials ASTM D1250
Standard Guide for Use of the Petroleum Measurement Tables
European Standard EN 10204
Metallic Products Types of Inspection Documents
Indian Standards IS 10810 (part 61)
Method of Test for Cables : Part 61 Flame Retardant Test
IS 2148
Electrical Equipment for Explosive Gas Atmosphere : Flameproof Enclosures “d”
IS 5780
Electrical Equipment for Explosive Gas Atmosphere : Intrinsic Safety “i”
IS 13947
Degree of Protection provided by Enclosures for Low Voltage Switchgear and Controlgear
IS 12063
Degrees of Protection Provided by Enclosure (IP code)
Oil Industry Safety Directorate
2.3
OISD – 118
Layouts for Oil and Gas Installations
OISD – 141
Design, Construction and Inspection Requirement for Cross Country liquid Hydrocarbon pipelines
OISD – 149
Design Aspects for Electrical Systems
Project Do cument Reference 15984-BP-10-IC-BOD-0001
Instrumentation Design Basis
15984-BP-10-PE-SPC-0001
Piping Material Specification
15984-BP-10-PE-SPC-0005
Specification of External Painting and Protective Coating
15984-BP-10-PE-SPC-0004
Specification for Valves
15984-BP-10-IC-SPC-0008
Specification for Field Instruments
15984-BP-10-IC-SPC-0009
Specification for Instrument & Telecom Cables
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
2.4
2.5
14953-BP-10-EL-SPC-0010
Specification for MV Induction Motor
14953-BP-10-EL-DAS-0012
Datasheet for MV Induction Motor
ABBREVIATIONS API
American Petroleum Institute
ASME
American Society of Mechanical Engineers
ASTM
American Society for Testing and Materials
IEC
International Electrotechnical Commission
BS
British Standard
FAT
Factory Acceptance Test
SAT
Site Acceptance Test
IP
Ingress Protection
IS
Intrinsically Safe
ISA
International Society of Automation
ISO
International Organization for Standardization
NDE / NDT
Non-Destructive Examination / Testing
OID
Optical Interface Detector
P&ID
Piping & Instrument Diagram
SS
Stainless Steel
UPS
Uninterrupted Power Supply
RO
Restriction Orifice
TBE
Technical Bid Evaluation
Conflict s, Deviat ions and Amendments The VENDOR shall notify the EPCM of any conflict between this specification, the related Data Sheets, statutory regulations, the Codes, Standards and any other Specifications referenced herein. Resolution and/or interpretation precedence shall be obtained from the EPCM/OWNER in writing before proceeding with the Design or Manufacture. In case of conflict, the order of Precedence shall be: • • • •
Statutory Regulations This Specification / Data Sheet(s) Project Specifications Referenced Codes and Standards
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER 2.6
Definitio ns OWNER EPCM
CONTRACTOR SUPPLIER/VENDOR
15984-BP-10-IC-SPC-0006 Rev : A
The party that initiates the projects and ultimately pays for its Design and construction, Bharat Petroleum Corporation Limited. The party which carries out all or part of the design, engineering, procurement, construction and commissioning, WorleyParsons India Pvt. Ltd. The party shall mean any OWNER, firm or partnership other than the EPCM CONSULTANT contracted to the OWNER to carry out the agreed work. The party which manufactures or supplies the equipment and services to perform the duties specified by the Contractor.
Page 9 of 28
SPECIFICATION FOR DENSITY METER
3 3.1
GENERAL DESIGN CRITERIA Quality Assurance CONTRACTOR, SUPPLIER / VENDOR of equipment shall operate a Quality Assurance system. This system shall be based on the principles of ISO 9001 latest edition or equivalent. The quality system may be subject to auditing and monitoring by the OWNER or his representative.
3.2
Reliability and Maintenance High reliability of instrumentation is of paramount importance and therefore only existing field proven instrumentation, which is readily available and used widely in similar applications, shall be considered. Selection of instrumentation systems and equipment shall take account of the projects overall requirements for high availability. Importance shall be given to reducing the maintenance frequency and duration.
3.3
Ing ress Protection All field mounted instruments, junction boxes, cable glands including blanking plugs, etc. shall have an environmental protection rating of IP 65 minimum. Indoor located instruments, panels shall be certified to IP 42 minimum.
3.4
Site Condition Amb.min/max temp.(°C)
Unit Elevation above MSL (M)
1/46
413
Intermediate Pigging Station
(*)
(*)
Panki Receipt Terminal
(*)
129
Location Bina Despatch Station
(*) Details to be provided later
3.5
Electromag net ic Co mpatibility All electrical equipment shall comply with Electromagnetic Compatibility (EMC) requirement specified in IEC 61000.
3.6
Special Tools The supplier/VENDOR of the main equipment shall provide tools and any other specialist items, required to operate and maintain any instrument or system.
3.7
Desig n Life The design life of field instrumentation shall be 5 years minimum. The design life of control system shall be 20 years minimum.
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER 3.8
Hazardo us Area Requirements Instruments located in hazardous area shall be certified to meet or exceed the electrical hazardous area classification. In general, all field mounted instruments, electrical components, F&G devices, etc. shall be preferably certified as Ex’i’. In case Ex’i’ is not available, Ex’d’ can be proposed. It shall be suitable for Zone 1 Gr. IIA/IIB, Temperature Class T3. All electronic / electrical instruments and equipment shall be suitable for area classification as per IEC codes and shall be tested by any recognized authorities such as BASEEFA, FM, CENELEC, ATEX, PTB, CMRI, etc. All electrical and instrumentations Items shall be PESO Certified irrespective of their installation in safe or hazardous area.
3.9
Surg e and Transient Protection Surge / Transient protection to be provided for all electronic Instruments at both field & control system end.
3.10
Ut ilities Available
3.10.1
Electrical Power The system shall normally operate on uninterrupted power supply unless otherwise specified. The following electric utility supplies will be made available for Density Meter skid. At Bina despatch & Panki receipt station: • •
240 VAC, ± 10%, 50 Hz ± 5%, single phase + Neutral, 3 wire UPS power supply for Density Meter & Sample Pump Motor. 24V DC supply for switches, loop powered instruments.
At all SV & Intermediate pigging station: •
48V DC ± 10% power supply will be provided for 4-Wire instruments etc.
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
4
GENERAL REQUIREMENTS OF DENSITY METERS
4.1
Materials
4.1.1
General All materials shall be new and free of defects. When materials are not specified or covered under the statements below or in datasheets, the VENDOR may offer its standard material suitable for the exposed tropical environment and operating / design service conditions specified after seeking prior approval from EPCM / OWNER. Metallurgy shall meet or exceed that of the associated piping class to which they are connected as detailed in “Piping Material Specification”. As a minimum, they shall be 316 grade stainless steel with a minimum of 2.5% Molybdenum content. Care shall be taken in the selection of materials used for the density meter to minimise corrosion induced by process conditions, environmental conditions and combinations of dissimilar metals. All items on the density meter skid that are exposed to the environment shall be of a non-corroding material. The VENDOR shall not use any asbestos or mineral fiber products.
4.1.2
Skid Piping Density meter skid piping, valves and fittings material of construction shall be minimum SS316 and shall be rated for given process conditions. Any deviation shall be specified in the bid with proper justifications by VENDOR. Pipe flanges & flanged fittings shall be as per ASME B16.5.
4.1.3
Material Traceability and Certification The VENDOR shall provide certification to verify that the material of construction meet the requirements of the material specifications. As a minimum all piping material of the density meter skid shall be supplied with material test certification as per EN 10204 and as mentioned in piping material specifications.
4.2
HSE Requirements
4.2.1
Emissions The VENDOR shall take all necessary steps to minimise fugitive emissions, leakage and environmental discharges.
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER
5 5.1
TECHNICAL REQUIREMENTS Density Met er Continuous density meters for liquid shall be vibrating-element (or natural resonance) type installed in a by-pass flow through sample chamber. A vibrating sensor/ tube is maintained in resonance electronically by an electromagnetic circuit. The frequency of resonance depends on the density of the fluid within vibrating tube. The density meter sensor tubing size shall be 1 inch. Density meters shall be supplied in accordance with this specification and datasheets. The flow direction shall be clearly marked on the meter body to ensure correct installation. The design used shall provide maximum reliability, maximum on-line performance and minimum maintenance. Instrument shall be field proven. No prototype instrument shall be supplied. Technique of measurement used shall be interference free. It shall be immune to other impurities in the fluid stream. The density meter shall be rugged and insensitive to vibration and shock. The density meter shall have non-obstructed flow path through the instrument. The design shall be insensitive to viscosity. The density meter shall be provided with online temperature measurement with in-built temperature sensor Pt 100 for temperature compensation and specific gravity measurement. In case of remote mount transmitter, the cable entry sizes between the transmitter and transducers shall be decided by VENDOR. All interconnecting cables between transducers / pre-amplifier and transmitters and cable glands shall be supplied by VENDOR. The cable entry size shall be preferably ½” NPT. The cable glands shall be PESO certified to Zone 1, Group IIA / IIB, Temperature Class T3, Weather proof to IP65 minimum. Interconnecting cables shall be of armoured type, fire retardant to IEC 60332-11. The Density meter shall be electronic SMART type with 4-20 mA output and integral digital output meter. It shall have HART protocol for digital communication. Additionally, density meter shall be capable of giving pulse output. The Density meters shall comply with the following requirements: Repeatability: ± 0.02 kg/m³ or better of measured value Accuracy: ± 0.1 kg/m³ or better Zero Drift The meter shall have an over range protection of at least 130% of specified range The maximum pressure drop at meter maximum shall not exceed the allowable pressure drop across the system as specified in the data sheet • The meter shall be selected such that both accuracy and allowable pressure differential across the meter are complied • All density meters shall be suitable for water service also in addition to the fluids specified in the instrument datasheets Density meters, sample pump, the meter piping, valves & any additional accessories (i.e. pressure gauge, rotameter etc.) shall be rated for the maximum design pressure as indicated in the data sheets. Density meters shall have flanged end connections. • • • • •
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER VENDOR shall consider Density Meter Skid at below locations At Bina Despatch Station: a) Restriction Orifice based Density Meter Skid. VENDOR shall also supply Optical Interface Detector installed on the Density meter skid At Intermediate Pigging Station: a) Restriction Orifice based Density Meter Skid At Panki Receipt Station: a) Restriction Orifice based Density Meter Skid. VENDOR shall also supply Optical Interface Detector installed on the Density meter skid b) Sample Pump based Density Meter Skid
5.2
Opt ical Interface Detector Interface detectors shall be provided at Bina despatch station & Panki receipt station for precise interface detection during batching operation. Optical (Refractive Index type) interface detector shall be preferably considered. It shall be able to provide accurate, real time data on product interface even when the difference in product density is not notable or in case of overlapping density values. OID shall be of electronic "SMART" type with 2-wire, 24 VDC loop powered output. Transmitter shall have HART protocol. Additionally, it shall be able to communicate with Station PLC over MODBUS RTU (RS-485) serial communication link. Interface detector with flange connection to process is preferred along with the insert / retractable assembly without disturbing process. The detector shall be installed on the by-pass loop of the Density meter skid.
5.3
Density Converter Each density converter shall be microprocessor-based unit designed to calculate density or specific gravity, density at reference condition & detect the density interface between different products. The density converter shall be suitable for flush panel mounting and will be supplied loose for mounting in control panel supplied by flow meter / PLC VENDOR in control room. All type of galvanic isolators, surge protectors with 20% spares and related accessories required for density converter shall also be supplied loose along with the density converter. The signal converter shall be field programmable and shall have extensive diagnostic capability. Meter parameters and factors set into the converter shall be retained in non-volatile memory and shall be secured with password such that un-authorized changes are prohibited. Configuration software and firmware shall be provided. Each Density converter shall be provided with following facilities as a minimum: • Alphanumeric displays providing interface to operator • Alarm / indications for status information • Keyboard for data entry commands etc. Each Density converter shall, as a minimum, perform the following functions and where necessary display relevant data: • Receive density inputs signal from associated density meter (pulse signal).
15984-BP-10-IC-SPC-0006 Rev : A
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SPECIFICATION FOR DENSITY METER • • • • • • •
5.4
Receive input signals from the associated external pressure and temperature (4-20 mA analog signals) transmitters. Receive 4 wire PT-100 temperature input from built in temperature sensor of density meter. (Optional) Calculate the operating density, utilizing density signal from density transducer. Compensate density for effect of pressure and temperature, to obtain corrected density at standard conditions (at 15 °C) as per API MPMS. Computation of density at standard, normal or user defined base conditions. Density converter shall have calculations for temperature compensation as per ASTM D1250. Density converter shall have interface detection software for advance warning of approaching liquid interface and shall be capable of providing, o Output interface alarm messages (potential free contacts) to Purchaser’s station PLC for logging and control. o Density analogue output (4-20 mA isolated) signals for corrected and uncorrected density signals to flow computer system for logging and control. o Display all measured and calculated variables. o Permanently display corrected density with sufficient digits. o Watchdog timer to monitor internal circuits and to signal to station PLC via hardwiring when a fault is detected. o Store in memory the applicable tables detailed in ASTM D1250 (or the appropriate formula and procedures)
Density Met er Skid Instrument ation Below instruments as a minimum shall be considered by VENDOR for Density meter skid. 1. Vibrating sensor type density meter 2. Pressure Gauge 3. Differential pressure transmitter across the filters 4. Rotameter with flow switch to be provided with potential free contact giving alarm to station PLC on low flow which will trip the pump in case of no flow. 5. Optical Interface Detector at Bina & Panki location as mentioned in Clause 5.1 & 5.2 above All the skid instruments shall be supplied as per Specification for Field Instruments: 15984-BP-10-IC-SPC0008 & datasheets. Refer Annexure 1 & Annexure 2 of this specifications for skid details.
5.5
Meter Sizing VENDOR shall furnish sizing calculations indicating flow through the density meter, sample pump / restriction orifice. VENDOR to consider the sample inlet / outlet line size & length, pipe line operating pressures, density of the fluid and other parameters and justify the selection of appropriate meter size, sample pump size / RO bore sizes. Very fast dynamic response is required for the density meter; hence VENDOR shall design the sample pump / restriction orifice, density meter & accessories adequately and ensure that the fresh sample from pipeline is available in meter within 60 seconds including sample transportation time and density meter’s response time. VENDOR to furnish calculations for sampling time. The density meter skid shall be located as close as possible to the process tappings.
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SPECIFICATION FOR DENSITY METER VENDOR shall indicate the range of viscosities over which the measurement accuracy remains within limits.
5.6
Density Met er Skid The skid design shall be free standing suitable for hazardous area installation. All piping shall be rigidly supported. Adequate pipe supports shall be provided for the complete density meter assembly. These shall be bolted to the skid structure and shall be designed & located with due regards to weight distribution & operational pipe stress. The skid shall be prefabricated and mounted on a steel frame. It shall have inlet and outlet flanges suitable for inlet and outlet sides as per datasheet. It shall have separate drain and vent connections. Each skid shall be complete in all respect, ready for alignment and grouting at site. All items shall be properly supported to avoid vibration. The VENDOR shall provide special support as required. All equipments / instruments shall be orientated to permit servicing without undue dismantling and to have good access and maximum safety. Lifting lugs and their supporting structure shall be designed for a load equal to two times the weight to be lifted (Shipping weight). The RO based density meter skid at Bina despatch station & Panki receipt station shall be provided with Optical Interface Detector (OID) installed on the skid. VENDOR shall provide the installation details like connection type & size, dimensions etc. of optical interface detector during technical bid evaluation for EPCM review. VENDOR shall provide overall dimensions of each skid with proposed modules of each skid considered along with estimated dimensions, weight of each skid, foundation details (suggestive) of each skid, along with the offer during TBE. All interconnecting cables within the skid from instruments, pump, etc. shall be wired up to junction boxes installed on the skid edge by VENDOR. All the cables shall be of SWA Armoured type and as per “Specification for Instrument & Telecom Cables: 15984-BP-10-IC-SPC-0009”. Cables shall be laid in prefabricated FRP cable trays. Refer document “Specification for Junction Boxes & Bulk Material – 15984BP-10-IC-SPC-0010” for more details.
5.7
Pump based Density Meter Skid Pump based density meter skid shall be considered for piggable lines (i.e. where the pipeline is entering into the Panki receipt station). The density meter shall be skid mounted completely assembled & tested with sample pump, rotameter, pressure gauge, magnetic particle filters, differential pressure transmitter, isolation valves, skid piping, etc. for quick installation and commissioning of equipment with minimum work at site. Refer Annexure - 1 for typical arrangement details of density meter skid with sample pump.
5.7.1
Sample Pump The sample pump will be installed on the By-pass line. It is VENDOR’s responsibility to design & select suitable pump based on the process details provided in datasheets to achieve fast response of density meter. The pump motor shall be PESO certified flameproof, suitable for Zone-1 Gr. IIA/IIB, T3 area.
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SPECIFICATION FOR DENSITY METER Flameproof Local control station (LCS) with green start pushbutton, red mushroom head lockable type stop pushbutton, local / remote selector switch shall be provided for pump motor. VENDOR shall also consider ammeter for motor rated above 5.5 kilowatt. The pump shall be subject to performance test at factory and the test results shall be provided by VENDOR with the final documents. Dual magnetic filters shall be provided at inlet of pump. VENDOR shall select the mesh size of filter suitable for the pump and density meter considering the presence of nominal suspended particles in the pipeline fluid. The magnet mounted in the filter shall be of permanent type & of 1000 gauss.
5.8
Restriction O rifice based Density Meter Skid Restriction orifice based density meter skid shall be considered inside station where lines are not piggable. The density meter shall be skid mounted completely assembled & tested with restriction orifice, rotameter, pressure gauge, Y-filter, isolation valves, skid piping, etc. for quick installation and commissioning of equipment with minimum work at site. Refer Annexure - 2 for typical arrangement details of density meter skid with restriction orifice. Restriction orifice supplied loose by VENDOR will be installed in the main line for bypass flow.
5.9
Junction Boxes Any additional junction box required (e.g. for installation of external surge protector, motor power supply, etc.) shall be supplied by density meter VENDOR installed on the skid edge and at easily accessible location. The junction boxes shall be PESO certified to Zone 1, Group IIA / IIB, Temperature Class T3, Weather proof to IP 65 minimum. Material of construction of junction box shall be LM-6 cast aluminium. Cable entries to Junction Boxes shall be preferably from the bottom. Side entry is also permitted. Top entry is forbidden. Unused entry holes shall be plugged with Nickel plated brass (dual certified) IP 65 minimum blanking plugs. Junction boxes, Local control station shall be dual Ex’e’ / Ex’d’ dual certified. VENDOR shall refer “Specification for Junction Boxes & Bulk Material – 15984-BP-10-IC-SPC-0010” for more details.
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SPECIFICATION FOR DENSITY METER
6 6.1
INSPECTION AND TESTING General The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing status of the equipment. However, the submitted documentation shall not be regarded as the total requirement. The OWNER may wish to inspect retained documentation such as internal test results, equipment logs and fault / correction records. All testing to be carried out in accordance with the approved procedures. Third Party design verification may be required. Where this is required it shall be performed at the VENDOR’s cost by an organisation nominated by the EPCM and identified in the technical requisition. The VENDOR shall ensure that workmanship, materials and quality control are to the highest standards for all delivered equipment and that only proven techniques and design are utilised. The VENDOR shall demonstrate that it operates a quality system in accordance with an internationally recognised standard. The effectiveness of the quality system and the VENDOR’s compliance with it shall be subject to monitoring by the EPCM and may be audited following an agreed period of notice. The VENDOR shall provide facilities for and cooperation with the EPCM and Inspectors during manufacturing, assembly and testing.
6.2
Inspection and Test Plan (ITP) The VENDOR shall be responsible for the planning and execution of all inspections and tests, but the EPCM’s representative shall have the right to witness any or all of the manufacturing activities, inspections or tests. The VENDOR shall submit an Inspection and Test Plan (ITP) for EPCM review and mark-up following purchase order placement. The ITP shall list all inspections and tests proposed for the equipment by the VENDOR, between the date of ordering and the date of delivery. The EPCM and the VENDOR shall sign off the final version of the ITP, which, thereafter, shall form part of the contract documents.
6.3
Inspection The EPCM or its authorised representatives shall be permitted at all times free access to all parts of the VENDOR’s workshops that concern the construction, assemblies and testing with prior notice. Inspection by the EPCM shall not relieve the VENDOR of any guarantees, responsibilities or obligations to furnish equipment / materials to this specification and the appropriate Instrument Data Sheets.
6.4
Testing
6.4.1 General The VENDOR shall devise and execute a test programme during all stages of fabrication. Results of such testing shall be fully documented. All stages of testing may be subject to witness and approval by the EPCM and / or a third-party verifier as identified by the EPCM / Verifier in the inspection and test plan.
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SPECIFICATION FOR DENSITY METER The VENDOR shall provide the EPCM with at least 15 calendar days advance notice to witness tests performed in either the VENDOR’s shop or his sub-VENDOR’s shops. The EPCM and / or verifier shall review test records and certification prior to releasing the equipment. All testing shall be carried out at the VENDOR’s test facility. Test equipment shall be supplied by the VENDOR and shall be calibrated within six months of the test date. All test equipment used shall have current certification of accuracy from an approved test authority. All test equipment shall be calibrated and used in accordance with the VENDOR’s QA system. The VENDOR shall maintain up-to-date documentation at all times reflecting the inspection / testing. Certificates of Test shall be provided for each item of equipment to prove it has been satisfactorily tested to meet all requirements of its appropriate manufacturing standards, whether or not witnessed by the EPCM. Certificates shall be signed by the VENDOR’s and/or EPCM’s quality representative. Where appropriate, Test certificates shall state values for all test results. Tests for which the results are indicated as pass or fail shall be qualified by the relevant acceptance criteria. The submitted documents shall not be regarded as the total requirement. The EPCM may wish to inspect retained documentation such as internal test results, equipment logs and fault/correction records.
6.4.2 Test Requirements Testing and certification for density meters (skid) shall be in accordance with the Instrument Data Sheets and EPCM’s VENDOR data requirements lists and shall include the following requirements as a minimum. • Visual checking • Dimensional checking • Flange face finish checking • Hydrostatic testing (1.5 times the maximum allowable working pressure) • NDE • Material Test (as per EN 10204 3.1) and traceability reports shall be provided • Functional Testing • Certificates from statutory body • Calibration certificates for all the skid mounted instruments VENDOR shall further refer indicative Inspection & Test Plan (IITP) attached with the Material Requisition of Density Meter for more details on testing requirements.
6.4.3 Commissioning and Start-up The VENDOR, in their bid, shall identify any special requirements or recommendations for VENDOR support during commissioning and start-up of the equipment supplied. The EPCM's final acceptance of the equipment will be subject to a performance test once the equipment has been installed and commissioned. The VENDOR shall confirm that, if required, they are able to fully support the installation, testing and servicing of the density meters and to offer specialist assistance where appropriate.
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SPECIFICATION FOR DENSITY METER As an option VENDOR shall quote as lump sum for supervision during hook-up and commissioning. Any bench sitting qualification shall be defined in the bid. EPCM shall install the density meter in accordance with VENDOR’s instruction.
6.4.4 Site Support The VENDOR, in their bid, shall provide details of their after-sales support capability. VENDOR’s shall advise the location of their nearest service representative and nearest service facility.
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SPECIFICATION FOR DENSITY METER
7 7.1
IDENTIFICATION AND FINISHING Identificat ion Label All instruments shall be supplied tagged in accordance with the datasheets detailing as a minimum. Tag plates shall be manufactured from 316 stainless steel material. Text and numbering shall clearly be engraved, paint filled and a minimum of 6 mm high. Tag plates for accessories shall be secured using stainless steel screws, stainless steel wire or stainlesssteel chain. Below minimum information shall be provided on nameplate. • Tag number as per datasheet • Manufacturer’s serial number & model number, trademark • Calibration range in engineering units as per datasheet • Hazardous area classification • Nominal end connection sizes • Body & wetted parts material • Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer name on upstream side.
7.2
Painting and Coatings All equipment shall be suitable for operation in the environment referenced in this specification. Corrosion resistant materials such as SS316L shall not be painted, unless covered by thermal insulation, in which case the material shall be painted. All surface preparation, painting and protective coatings shall be in accordance with “Specification for External Painting and Protective Coating – 15984-BP-10-PE-SPC-0005”. Alternative paint procedures may be proposed by the VENDOR but shall be subject to the EPCM’s approval. Full technical data of the proposed paint manufacturer’s products is to be provided by the VENDOR with his bid.
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SPECIFICATION FOR DENSITY METER
8
HANDLING AND TRANSPORT The VENDOR shall be responsible for preparation for shipment including: packing, protection, preservation, labelling and marking of all items. Packing shall be in accordance with the Project Specification. Density meter skid shall be shipped with the respective transmitters, pipes, fittings & accessories installed on a skid as single assembly. VENDOR shall take full responsibility of the operation of the single assembly after installation & commissioning at site. In addition, the following points shall be noted: • Wherever necessary, broad non-metallic slings shall be used to load and unload the density meter skid. At no time should wire ropes or chains come into direct contact with the equipment. • Desiccant (silica gel bags or similar) shall be included when packing density meter & accessories subject to moisture damage. • All ports and openings shall be sealed. Threaded connections shall be protected with metallic or moulded plastic caps or plugs. • Line connections shall be covered with wooden, plastic or metal friction plugs, caps or flanges to exclude foreign material from the interior of the equipment and to fully protect the faces of flanges from damage during shipment. • Machined surfaces which may be exposed to the atmosphere in transit and subsequent storage shall be protected with an easily removable rust preventative coating applied by the VENDOR, but not until inspection, if required, has been completed. • Where temporary blocking devices are used in the equipment to brace the equipment for shipment, a location list showing the exact location of these blocking devices shall be provided to the EPCM. • All equipment shall have been fully tested and inspected prior to packaging. No packaging activities shall commence without the prior consent of the EPCM. The EPCM shall be notified of the dates of packaging with sufficient notice to allow attendance for completion of inspection and release certificates without affecting the required delivery schedule. • VENDOR shall submit details or the proposed packing and transportation methods for OWNER review and approval.
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SPECIFICATION FOR DENSITY METER
9
DOCUMENTATION Documentation requirements shall be as listed in the VDRL of the material requisition and project general specification for VENDOR documentation. This includes both scope and timing. VENDOR should discuss and agree with EPCM at bidding stage, amendments to any items listed therein that cannot be complied with. The minimum requirements are as follows:a) VENDOR Document List b) Production Schedule c) Inspection and Test Plan d) Equipment data sheet e) Wiring diagram f) General Arrangement drawing with weights g) Sizing calculations h) Hazardous area certification i) Type test certificates j) Calibration certificates k) Routine test certificates l) Material certificates m) Mechanical and test reports n) NDT Test Reports o) Installation, operation and maintenance instructions p) Recommended Spares Parts List q) Shipping & Handling Procedures r) Pump performance test curves Original and five copies of Maintenance & Operating Manuals are required to be submitted by the VENDOR. The VENDOR shall separately detail each proposed deviation from the specification or data sheets along with the technical reason and submit to the EPCM for approval.
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SPECIFICATION FOR DENSITY METER
10
TRAINING REQUIREMENTS
10.1
General The VENDOR shall provide a comprehensive training program for the OWNER's Engineering, Maintenance and Operations staff. The VENDOR shall provide for the approval of the OWNER a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation. The training shall be specific to Density meter, pump & skid accessories and not general in nature. It shall include: • The provision of site lectures • Comprehensive explanatory and guidance notes - visual and audio aids • Practical hands on training The material used to provide the training (Power point presentations, notes, etc.) shall remain the property of the OWNER following completion of the training courses. The personnel offered by the VENDOR shall be suitably experienced and qualified and be sufficient in number to ensure that the OWNER's staffs are effectively and comprehensively trained. VENDOR shall provide on-site operator training prior to system handover. The training language shall be English.
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SPECIFICATION FOR DENSITY METER
11
SPARE PARTS Commissioning Spares and 2 years operational spares shall be in accordance with the project design basis. VENDOR cannot take back left out commissioning spares. VENDOR shall supply mandatory spares if mentioned in the Material Requisition. As a minimum, following spares to be considered for Density meter skid. • Start-up and Commissioning spares • Two-year operational spares • Special tools and equipment Start-up spares shall include all items required during start-up and commissioning period. Operational spares shall take into account related factors of equipment reliability, effect of equipment downtime on production and safety, cost of parts and availability of service facilities. OWNER shall be continuously informed of the new upgrades / versions of software, hardware and firmware.
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SPECIFICATION FOR DENSITY METER
12
SITE WORKS VENDOR shall submit, for EPCM’s review, detailed procedures for the functional testing of density meter when installed in site.
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SPECIFICATION FOR DENSITY METER
ANNEXURE – 1 DENSITY METER SKID WITH SAMPLE PUMP – TYPICAL ARRANGEMENT
1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)
Density Meter Sample Pump Rotameter with Low Flow Switch Pressure Gauge Three-way Full-Bore Ball Valve Full Bore Ball Valve 2” Flanged Connections for Density Meter Skid. Flange Rating shall be as per Datasheet Reducer (if required) Cap Magnetic Particle Filter Differential Pressure Transmitter
The typical arrangement for density meter skid shown above covers the minimum requirement however VENDOR shall provide in-detail, the skid design / arrangement during technical bid evaluation. 15984-BP-10-IC-SPC-0006 Rev : A
Page 27 of 28
SPECIFICATION FOR DENSITY METER
ANNEXURE – 2 DENSITY METER SKID WITH RESTRICTION ORIFICE – TYPICAL ARRANGEMENT
1) Density Meter 2) Restriction Orifice Plate (Supplied loose by density meter VENDOR) 3) Rotameter with Low Flow Switch 4) Pressure Gauge 5) Three-way Full-Bore Ball Valve 6) Full Bore Ball Valve 7) 2” Flanged Connections for Density Meter Skid. Flange Rating shall be as per Datasheet 8) Reducer (if required) 9) Cap 10) Y-Filter Additionally, VENDOR shall consider Optical Interface Detector on Density meter skid at Bina Despatch Station & Panki Receipt Station as per the details provided in this document. The typical arrangement for density meter skid shown above covers the minimum requirement however VENDOR shall provide in-detail, the skid design / arrangement during technical bid evaluation.
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UH
Cover Page
DATASHEETS FOR FIELD INSTRUMENTS BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Tag Number
Page No.
Cover Page Index Index Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD) Cover Page for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-100-LT-001) Datasheet for Level Transmitter - GWR (10-100-LT-002) Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Temperature Safety Valves 10-100-TSV-018 10-100-TSV-019 10-100-TSV-020 10-100-TSV-021 10-100-TSV-022 10-100-TSV-001 10-100-TSV-024 10-100-TSV-025 10-100-TSV-003 10-100-TSV-026 10-100-TSV-005 10-100-TSV-006 10-100-TSV-009 10-100-TSV-007 10-100-TSV-008 10-100-TSV-010 10-100-TSV-027 10-100-TSV-012 10-100-TSV-013 10-100-TSV-014 10-100-TSV-011 10-100-TSV-015
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Index Sn 55 56 57 58 59 60 61
Tag Number
Page No.
10-100-TSV-028 10-100-TSV-017 Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
55 56 57 58 59 60 61
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 4
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Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5 6
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
4 5 6 7 8 9
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
11 Vendor to note that Range for 10-100-PT-047 is 0 - 1 Kg/cm 2g, while the Design Pressure is 99 Kg/cm2g. Hence any necessary Transmitter Saver component required shall be in vendor's scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Specific Gravity Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPT(F), 2 Nos. Over-range Protection SIL Certification -Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 7
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Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Pressure Transmitter
SN
Tag Number
1
10-100-PT-038
2
10-100-PT-039
3
10-100-PT-040
4
10-100-PT-041
5
10-100-PT-042
6
10-100-PT-043
7
10-100-PT-044
8
10-100-PT-003
9
10-100-PT-004
10 10-100-PT-005 11 10-100-PT-006 12 10-100-PT-007 13 10-100-PT-008 14 10-100-PT-009 15 10-100-PT-010 16 10-100-PT-011 17 10-100-PT-062 18 10-100-PT-061 19 10-100-PT-014 20 10-100-PT-046 21 10-100-PT-015 22 10-100-PT-016 23 10-100-PT-017 24 10-100-PT-018 25 10-100-PT-019 26 10-100-PT-020 27 10-100-PT-021 28 10-100-PT-022
Service FROM HSD (EURO-III) TANK TO INLET MANIFOLD PRESSURE FROM HSD (EURO-IV)TANK TO INLET MANIFOLD PRESSURE FROM MS (EURO-III) TANK TO INLET MANIFOLD PRESSURE FROM MS (EURO-IV)TANK TO INLET MANIFOLD PRESSURE FROM SKO TANK TO INLET MANIFOLD PRESSURE FROM ATF TANK TO INLET MANIFOLD PRESSURE FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE (10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE (10-100-BF-001A) BASKET FILTER INLET PRESSURE (10-100-BF-001B) BASKET FILTER INLET PRESSURE (10-100-FT-001) ULTRASONIC FLOW METER OUTLET PRESSURE (10-100-FT-002) ULTRASONIC FLOW METER OUTLET PRESSURE (10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-001-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-002-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-24"-003-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-24"-004-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-005-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-20"-013-A1X 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-015-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-015-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-018-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-018-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-022-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-022-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-18"-023-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-023-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-024-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-030-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-038-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-038-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-040-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-040-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-041-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-041-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-042-E1X
HSD EURO-III LIQUID HSD EURO-IV LIQUID MS EURO-III LIQUID MS EURO-IV LIQUID SKO LIQUID ATF LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -11 0 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -26 0 -130 91 65 35 -26 0 -130 91 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -26 0 -130 91 65 35
7 Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
-0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA -0.9 to 3 VTA 0 to 10 VTA 0 to 10 VTA -0.9 to 3 VTA -0.9 to 3 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 120 VTA 0 to 120 VTA 0 to 10 VTA 0 to 10 VTA 0 to 120 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7)
of
Make and Model
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
55
Remarks
Rev
UH
Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Pressure Transmitter PID NUMBER SN
Tag Number
Service
(15984-BP-10-100-) Line Number
29 10-100-PT-023 30 10-100-PT-024 31 10-100-PT-027 32 10-100-PT-026 33 10-100-PT-025 34 10-100-PT-047 35 10-100-PT-028 36 10-100-PT-048 37 10-100-PT-063 38 10-000-PT-032 39 10-000-PT-033 40 10-100-PT-037 41 10-100-PT-029A 42 10-100-PT-029B 43 10-100-PT-029C 44 10-100-PT-064
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE (10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE (10-100-MLP-001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER PRESSURE
15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-042-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-046-E1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-046-E1X 15984-BP-10-100-PR-PID-0002 SHEET 5 (10-100-SLB-001) SCRAPER LAUNCHER PRESSURE 10-100-SLB-001 15984-BP-10-100-PR-PID-0002 SHEET 5 (10-100-SLB-001) SCRAPER LAUNCHER PRESSURE 10-100-SLB-001 15984-BP-10-100-PR-PID-0002 SHEET 5 (10-100-SLB-001) SCRAPER LAUNCHER PRESSURE 10-100-SLB-001 (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-049-D1X PIPELINE PRESSURE (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 15984-BP-10-100-PR-PID-0002 SHEET 5 10-000-P-4"-034-D1X PIPELINE PRESSURE (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 15984-BP-10-100-PR-PID-0002 SHEET 5 10-000-P-4"-034-D1X PIPELINE PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE FROM MAIN LINE PUMP TO SV STATIONS 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-18"-046-E1X PRESSURE (10-100-SP-001) SUMP PUMP DISCHARGE 15984-BP-10-100-PR-PID-0002 SHEET 6 10-100-CD-4"-067-A1X PRESSURE
Client Name Project Number Fluid Name Fluid State MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID MULTIPLE HYDROCABRONS LIQUID (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -26 0 -130 91 65 35 -26 0 -130 91 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -26 0 -130 91 65 35 -0 0 -99 91 65 35 -0 0 -99 91 65 35 -0 0 -99 91 65 35 -0 --99 91 65 35 -26 0 -99 91 65 35 -26 0 -99 91 65 35 -26 0 -99 91 65 35 -26 0 -130 91 65 35 -26 0 -130 91 65 35 -26 0 -130 91 65 35 -5 --18 7.5 65 35
8 Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 120 VTA 0 to 120 VTA 0 to 10 VTA 0 to 10 VTA 0 to 120 VTA 0 to 1 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 10 VTA
Burn Out Direction High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7)
of
Make and Model
55
Remarks
Refer General Note11
Rev
UH
Cover Page for Differential Pressure Transmitter
DATASHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 10
of
61
UH
Index for Differential Pressure Transmitter Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter
Remarks
Reivsion
10 11 12 13 14
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 11
of
61
UH
General Notes for Differential Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Differential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
10 Calibration range of differential pressure transmitter shall be verified at site as per actual site condition.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 12
of
61
UH
Datasheet for Differential Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone1, Gas Group II A/II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Specific Gravity Refer Appendix Viscosity(cst) Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Operating Differential Pressure Kg/cm² Refer Appendix TRANSMITTER Mounting Remote Mounted Body Material SS316 Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 / 194 Gr.8 Element Material SS316 O-Ring Material Teflon Ingress Protection Rating IP65 minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC, 2 wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction Refer Appendix Calibration Range(kg/cm²) Refer Appendix Instrument Range(kg/cm²) Refer Appendix Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in Engineering Units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF (2 Nos.) Over-range Protection As per manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -Manifold Mounting: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHAES Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 13
of
61
UH
Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Differential Pressure Transmitter PID NUMBER SN
Tag Number
Service
(15984-BP-10-100-) Line Number
1 2 3 4 5 6 7 8
10-100-DPT-051 10-100-DPT-052 10-100-DPT-053 10-100-DPT-054 10-100-DPT-055 10-100-DPT-056 10-100-DPT-057 10-100-DPT-060
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE (10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE (10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE (10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE (10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-CD-4"-073-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-015-A1X 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-24"-011-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-023-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-024-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-038-A1X 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-18"-041-A1X 15984-BP-10-100-PR-PID-0002 SHEET 6 10-100-BD-4"-065-A1X
Client Name Project Number Fluid Name Fluid State (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -5 0 -18 7.2 65 35 --0.2 0 -18 0 65 35 --0.2 0 -18 0 65 35 -5 0 -18 7 65 35 -5 0 -18 7 65 35 -3 0 -18 5 65 35 -3 0 -18 5 65 35 -0 0 -18 0.1 65 35
13 Diff. Pr Op Min Max Kg/cm2 -0.05 -0.05 -0.05 -0.5 -0.5 -0.05 -0.05 -0.05 --------
Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2 Inst. Range Kg/cm2
Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09 Note-09
0 to 0.5 VTA 0 to 0.5 VTA 0 to 0.5 VTA 0 to 1 VTA 0 to 1 VTA 0 to 0.5 VTA 0 to 0.5 VTA 0 to 0.5 VTA
of
55
Burn Out Direction
Make and Model
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
LOW
VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD)
DATASHEET FOR TEMPERATURE TRANSMITTER (RTD) BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 15
of
61
UH
Index for Temperature Transmitter (RTD) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD)
Remarks
Reivsion
15 16 17 18 19
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 16
of
61
UH
General Notes for Temperature Transmitter (RTD) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
10 In Fig.1 all the Dimensions are "Vendor to Advise". 11 Design of thermowell shall be as per ASME PTC 19.3 (Latest edition). 12 Thermowell shall be capable of withstanding the maximum design temperature and pressure of the system. 13 Thermowell assembly shall be supplied with Connection head, screwed terminals & nipple-union-nipple assembly in SS316 (neck extension) for remote mount temperature transmitter.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 17
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Datasheet for Temperature Transmitter (RTD) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone-1 Gr. IIA/IIB, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix Refer Appendix MEASURING ELEMENT THERMOWELL Duplex, 3 wire RTD, 17 Shank Style: Tapered Element Type 316 SS drilled from Pt100, Class A 18 Material: Element OD VTA solid bar stock Element standard IEC 60751 19 Connection for element 1/2" NPT(F) Sheath Diameter 8mm(VTA) 20 Process connection Refer Appendix Sheath Material SS316 21 Flange Material SS316 22 Insertion Length (U-Length) Refer Appendix Insulation Mineral, Compact MgO Plug and Chain required / 23 Required / SS316 Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
45 46 47 48 Note: 1. Refer to Figure-1 in Appendix
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 18
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Document Number : 15984-BP-10100-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD)
SN 1 2 3
Tag Number 10-100-TT-001 10-100-TT-005 10-100-TT-003
Service (10-100-FT-001) ULTRASONIC FLOW METER OUTLET (10-100-FT-002) ULTRASONIC FLOW METER OUTLET (10-100-MLP-P-001A/B) MAIN LINE PUMP INLET TEMPERATURE
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-030-A1X 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-18"-027-A1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
18
0
65
--
18
0
65
--
18
Figure - 1
B Sheet 18
Operating Velocity Viscosity U Length Thermowell Temp Pressure m/s Min Max Min Max Specific ProcessConnection (Cst) mm degC Kg/cm2g Gravity 2", 300#, RF, Serrated 2 -35 0 3 Note-09 375 Note-09 Finished 125~150 2", 300#, RF, Serrated 2 -35 0 3 Note-09 375 Note-10 Finished 125~150 2", 300#, RF, Serrated 2 -35 0 3 Note-09 375 Note-11 Finished 125~150
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55
Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD-SKIN) BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 20
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Appendix for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin)
Remarks
Reivsion
20 21 22 23 24
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 21
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General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
10 Refer Fig. 2 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 22
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 17 Shank Style: NA Element Type Pt100, Class A 18 Material: NA Element OD VTA Element standard IEC 60751 19 connection for element NA Sheath Diameter 8mm(VTA) 20 Process connection NA Sheath Material SS316 21 Flange Material NA 22 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 23 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F)(2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 23
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Document Number : 15984-BP-10100-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN 1
Tag Number 10-000-TT-004
Service FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATION
PID NUMBER
Fluid Name
Line Number
Fluid State
Project Number
15984-BP-10-100-PR-PID-0002 SHEET 5 (MSD/HSD/ ATF/ SKO) 10-000-P-18"-001-D0Z Liquid
: 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
--
2 3 4
Figure 2
99
B Sheet 23
Operating Velocity Viscosity U Length Thermowell Temp Pressure m/s Min Max Min Max Specific ProcessConnection (Cst) mm degC Kg/cm2g Gravity 2", RF, 150#, Serrated 2 -35 0 91 Note-10 1800 Note-10 Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA
Remarks
Rev
UH
Cover for Level Transmitter - GWR
DATASHEETS FOR LEVEL TRANSMITTER - GWR BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 25
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Index for Level Transmitter - GWR Sn 1 2 3 4 5
Tag Number
Page No.
Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-100-LT-001) Datasheet for Level Transmitter - GWR (10-100-LT-002)
Remarks
Reivsion
25 26 27 28 29
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 26
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General notes for Level Transmitter - GWR Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Guided Wave Radar shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid handeled shall be Hydrocarbons like HSD, MS, SKO and ATF.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
Dielectric Constant
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2 2 1.8 1.8 1.7
11 All Guided Wave Radar Transmitters shall be supplied factory calibrated and certified. Vendor to provide material test certificate and calibration reports (5-Points). 12 Stilling well shall be supplied by transmitter vendor as per below details: a. Material - ASTM A106 Gr. B b. Diameter - 2" c. Pipe Schedule - SCH 40 Hold Points 1 Nozzle Height and ID 2 Probe Length
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0001
Sheet 26
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Datasheet for Level Transmitter - GWR (10-100-LT-001) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-100-LT-001 15984-BP-10-100-PR-PID-0002 SHEET 6 (10-100-ST-001) SUMP TANK LEVEL 10-100-ST-001 SA 516 Gr. 70 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold 1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, Serrated Finished 125~150 μinRA Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA ± 3 mm of upper range value ± 0.05% of calibrated span Accuracy Repeatability Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 28
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Datasheet for Level Transmitter - GWR (10-100-LT-002) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-100-LT-002 15984-BP-10-100-PR-PID-0002 SHEET 6 (10-100-ST-001) SUMP TANK LEVEL 10-100-ST-001 SA 516 Gr. 70 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, Serrated Finished 125~150 μinRA Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F)(2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 29
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Cover Page for Thermal Safety Valve
DATASHEETS FOR THERMAL SAFETY VALVES BINA DESPATCH STATION
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 30
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Index for Thermal Safety Valves Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Tag Number
Page No.
Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Temperature Safety Valves 10-100-TSV-018 10-100-TSV-019 10-100-TSV-020 10-100-TSV-021 10-100-TSV-022 10-100-TSV-001 10-100-TSV-024 10-100-TSV-025 10-100-TSV-003 10-100-TSV-026 10-100-TSV-005 10-100-TSV-006 10-100-TSV-009 10-100-TSV-007 10-100-TSV-008 10-100-TSV-010 10-100-TSV-027 10-100-TSV-012 10-100-TSV-013 10-100-TSV-014 10-100-TSV-011 10-100-TSV-015 10-100-TSV-028 10-100-TSV-017
Remarks
Reivsion
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 31
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General Notes for Temperature Safety Valves Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
TSV shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PESPC-0005".
4
Vendor shall provide Thermal Relief Valve Calculations that are in accordance with API 520 (Part 1 and 2), API 521.
5
Vendor to advise maximum relieving flowrate based on orifice size selected.
6
All test and calibration certificates shall be provided. 100% Radiography, MP / DP shall be considered as per piping material specification.
7
Vendor to confirm all connection sizes and supply accessories for a completed installation.
8
Seat tightness for Thermal safety valve shall be as per API 527.
9
Mass flow rate is based on Motor Spirit density i.e. 729 kg/m3 as thermal expansion coefficient of Motor Spirit is highest, therefore highest relief.
10 Material test certification for all valves shall be as per BS EN 10204 3.1. 11 Valves shall be hydro tested at 1.5 times design pressure. 12 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm2a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
13 For Ring joint flanges the hardness shall be as follows: Flange Material Carbon Steel SS 304, SS 316
Min. Hardness of Groove (BHN) 140 160
Holds 1. Requirement of Test Gag to be confirmed by client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 32
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-018 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-006-A1X HSD (EURO-III) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State HSD (EURO-III) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1160.84 (kg/hr) Molecular Weight 825 Density Relief (kg/m3) Viscosity Relief (cP) 2.831 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 33
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-019 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-007-A1X HSD (EURO-IV) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State HSD (EURO-IV) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1160.84 (kg/hr) Molecular Weight 825 Density Relief (kg/m3) Viscosity Relief (cP) 2.831 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 34
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-020 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-1"-008-A1X MS (EURO-III) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MS(EURO-III) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 3101.55 (kg/hr) Molecular Weight 775 Density Relief (kg/m3) Viscosity Relief (cP) 0.542 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 1", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 35
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-021 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-1"-009-A1X MS (EURO-IV) TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MS(EURO-IV) /LIQUID Required Relieving Capacity / Max. Relieving Capacity 3101.55 (kg/hr) Molecular Weight 775 Density Relief (kg/m3) Viscosity Relief (cP) 0.542 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 1", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 36
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-022 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-010-A1X SKO TANK TO INLET MANIFOLD THERMAL RELIEF A1X PROCESS DATA Fluid Name/State SKO /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 815 Density Relief (kg/m3) Viscosity Relief (cP) 1 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 37
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-001 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-014-A1X ATF TANK TO SUMP TANK THERMAL RELIEF A1X PROCESS DATA Fluid Name/State ATF /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 780 Density Relief (kg/m3) Viscosity Relief (cP) 0.92 Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 38
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-024 15984-BP-10-100-PR-PID-0002 SHEET 1 10-100-P-3/4"-012-A1X OUTLET MANIFOLD TO SUMP TANK THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 39
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-025 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-016-A1X (10-100-BP-001A) BOOSTER PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 40
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-003 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-019-A1X (10-100-BP-001B) BOOSTER PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 11 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 11 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 41
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-026 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-020-A1X (10-100-BP-001B) BOOSTER PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 42
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-005 15984-BP-10-100-PR-PID-0002 SHEET 2 10-100-P-3/4"-024-A1X (10-100-BP-001A/B) BSTR PMP DSCHRG THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 43
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-006 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-025-A1X (10-100-BF-001A) BASKET FILTER INLET THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 44
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61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-009 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-026-A1X (10-100-BF-001B) BASKET FILTER INLET THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 45
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-007 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-029-A1X (10-100-BF-001A/B) BASKET FILTER O/L THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 46
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61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-008 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-031-A1X INLET OF (10-100-FT-001) FLOW METER ASSEMBLY A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 47
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61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-010 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-032-A1X INLET OF (10-100-FT-002) FLOW METER ASSEMBLY A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 48
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-027 15984-BP-10-100-PR-PID-0002 SHEET 3 10-100-P-3/4"-069-A1X (10-100-FT-003) ULTRASONIC FM THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 3 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 49
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-012 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-039-A1X (10-100-BF-001A/B) BASKET FILTER O/L THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 50
of
61
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-013 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-043-A1X (10-100-MLP-001A/B) MAIN LINE PUMP THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 51
of
61
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
GENERAL 10-100-TSV-014 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-044-E1X (10-100-MLP-001A/B) MAIN LINE PUMP TO SCRAPER E1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 147.2 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 26-91 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RTJ,1500#, Smooth Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief finish 63 μinRa max(Note-13) 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket Refer Note - 1 Guide Stellited Blowdown Ring Stellited Spring Chrome Alloy Steel Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
P&ID Number
37 38 39 40 Notes 1 Inlet: RTJ type, Octagonal ring joint, Soft Iron to ASME B16.20 - 90 HB max. Outlet: 4.5mm thk, spiral wound, SS316+Graphite with soft steel centering ring to ASME B16.20
0 B A Rev
30/12/19 25/11/19 04/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 52
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-011 15984-BP-10-100-PR-PID-0002 SHEET 4 10-100-P-3/4"-045-A1X BASKET FILTER THERMAL RELIEF A1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 18 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 0 18 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 18 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,150#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 53
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-015 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-3/4"-050-D1X (10-100-SLB-001)SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 3 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-028 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-3/4"-070-D1X (10-100-SLB-001)SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 3 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 55
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-100-TSV-017 15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-P-3/4"-056-D1X FROM MAIN LINE PUMP TO SUMP TANK THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight Density Relief (kg/m3) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 26-91 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer VTA Selected Area cm² VTA 53 Model VTA Orifice Designation D (VTA) 60 Requisition No -Rated Relief Capacity VTA 61 Purchase Order No -Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 04/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 56
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Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE BINA DESPATCH STATION
0 Rev
30/12/19 Date
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 57
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Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
57 58 59 60 61
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
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General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No.
15984-BP-10100-IC-DAS-0001
Sheet 59
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Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
0 Rev
30/12/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0001
Sheet 60
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Document Number : 15984-BP-10100-IC-DAS-0001 Appendix for Pressure Gauge
SN
Tag Number
1
10-100-PG-065
2
10-100-PG-066
3
10-100-PG-101
Service
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
(10-100-BF-001A) BASKET FILTER INLET PRESSURE 15984-BP-10-100-PR-PID-0002 SHEET 3 -(10-100-BF-001A) BASKET FILTER INLET PRESSURE 15984-BP-10-100-PR-PID-0002 SHEET 3 -15984-BP-100-SR-PID-0001 FIRE WATER NETWORK - BINA 12"-WF-10100-0003-A1U
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID FIRE WATER LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -3 0 -18 7 65 35 -3 0 -18 7 65 35 --10 -13.5 8.5 65 AMB
61 Gauge Saver Pulsation Not Required Not Required Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 to 18
VTA
0 to 18
VTA
0 to 15
VTA
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61
Remarks
Rev
UH
Cover Page
DATASHEETS FOR FIELD INSTRUMENTS INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 1
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Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Tag Number
Page No.
Cover Page Index Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Differential Pressure Gauge Index for Differential Pressure Gauge General Notes for Differential Pressure Gauge Datasheet for Differential Pressure Gauge Datasheet for Differential Pressure Gauge Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD) Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR Datasheet for Level Transmitter - GWR Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-200-TSV-001 10-200-TSV-012 10-200-TSV-002 10-200-TSV-003 10-200-TSV-004 10-200-TSV-007 10-200-TSV-005 10-200-TSV-006 10-200-TSV-008 10-200-TSV-013 10-200-TSV-014 10-200-TSV-009 10-200-TSV-010 10-200-TSV-011 Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 2
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Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 3
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Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 4
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General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable 1. Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
11 Vendor to note that Range for 10-200-PT-021 and 10-200-PT-022 is 0 - 1 Kg/cm 2g, while the Design 2
Pressure is 99 kg/cm g. Hence any necessary Transmitter Saver component required shall be in vendor scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
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Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/ II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Specific Gravity Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPT(F), 2 Nos. Over-range Protection SIL Certification Refer Appendix Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 6
of
54
UH
Document Number : 15984-BP-10200-IC-DAS-0001 Appendix for Pressure Transmitter
SN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Tag Number 10-200-PT-021 10-200-PT-003 10-200-PT-020 10-200-PT-005 10-200-PT-004 10-200-PT-007 10-200-PT-006 10-200-PT-008 10-200-PT-019 10-200-PT-009 10-200-PT-022 10-200-PT-013 10-200-PT-023 10-200-PT-014 10-000-PT-011 10-000-PT-012 10-200-PT-010 10-200-PT-015 10-200-PT-016 10-200-PT-017 10-200-PT-018 10-000-PT-001 10-000-PT-002
Service
(10-200-SRB-001) SCRAPER RECEIVER PRESSURE (10-200-SRB-001) SCRAPER RECEIVER PRESSURE (10-200-SRB-001) SCRAPER RECEIVER PRESSURE (10-200-SRB-001) SCRAPER RECEIVER PRESSURE FROM SV STATION TO IPS FLOW METERING PRESSURE (10-200-BF-001A) BASKET FILTER INLET PRESSURE (10-200-BF-001A) BASKET FILTER INLET PRESSURE (10-200-FT-001) FLOW METER OUTLET PRESSURE (10-200-FT-002) FLOW METER OUTLET PRESSURE FLOW METER ASSEMBLY TO IPS SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SLB-001) SCRAPER LAUNCHER OUTLET PRESSURE (10-000-SBV-003) STATION BLOCK VALVE LINE PRESSURE (10-000-SBV-003) STATION BLOCK VALVE LINE PRESSURE FROM IPS FLOW METERING ASSEMBLY TO (10200-SLB-001) SCRAPER LAUNCHER PRESSURE (10-200-SP-001) SUMP PUMP DISCHARGE PRESSURE (10-200-SLP-001A) SLOP TRANSFER PUMP SUCTION PRESSURE (10-200-SLP-001A) SLOP TRANSFER PUMP DISCHARGE PRESSURE (10-200-SLP-001B) SLOP TRANSFER PUMP DISCHARGE PRESSURE (10-000-SBV-002) LINE PRESSURE (10-000-SBV-002) LINE PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-SRB-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-SRB-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-SRB-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-18"-001-D0Z 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-013-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-012-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-015-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-007-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-SLB-001 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-SLB-001 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-SLB-001 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-18"-023-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-000-P-4"-030-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-000-P-4"-030-D1X 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-18"-012-D1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-001-A1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-001-A1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-003-D1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-4"-006-D1X 15984-BP-10-200-PR-PID-0003 SHEET 1 10-000-P-4"-009-D1X 15984-BP-10-200-PR-PID-0003 SHEET 1 10-000-P-4"-009-D1X
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (Kg/cm2g) (DegC) -0 --99 0.5 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -0 --99 0.5 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -1 --18 3 65 35 -1 --99 3 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35
7 Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 1 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 1 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 10 VTA 0 to 10 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7)
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Make and Model
Remarks
VTA
Refer General Note11
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
Refer General Note11
Rev
UH
Cover Page for Differential Pressure Gauge
DATASHEETS FOR DIFFERENTIAL PRESSURE GAUGE INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 8
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54
UH
Index for Differential Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Gauge Index for Differential Pressure Gauge General Notes for Differential Pressure Gauge Datasheet for Differential Pressure Gauge Datasheet for Differential Pressure Gauge
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 9
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General Notes for Differential Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable 1. Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
Differential pressure gauge shall comply with BS EN 837.
5
Suitable mounting brackets and accessories in Stainless steel material shall be provided for mounting of DP Gauge on 2" pipe.
6
Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 10
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Datasheet for Differential Pressure Gauge GENERAL 10-200-DPG-055 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-SLP-001A) SLOP PMP SUCTION STRNR DP 10-200-SL-4"-010-D1X PROCESS DATA 5 Fluid Name Fluid State SLOPS Liquid 6 Design Pressure Min Max -99 Kg/cm²g 7 Design Temperature Min Max -65 °C 8 Operating Pressure Min Max -2.5 Kg/cm²g 9 Operating Temperature Min Max -35 °C 10 Differential Pressure 0.05 Kg/cm² 11 Pulsation (Yes / No) No GAUGE 12 Type Direct Reading 13 Calibration Range (Kg/cm²) 0-0.2 14 Mounting Remote (Note-5) 15 Dial Size 150 mm 16 Dial Color White with Black Marking 17 Case Material SS316 18 Ring Type Ring Material Bayonet SS316 19 Overrange 130% FSD 20 Blow-Out Protection Required 21 Lens Material Shatterproof Laminated Safety Glass 22 Pressure Element Type Bellow/Diaphragm 23 Pressure Element Material SS316 24 Socket Material SS316 25 Connection Size 1/2" NPT (M) 26 Connection Location Bottom 27 Movement Material SS316 28 Nominal Accuracy + 1% of FSD 29 Ingress Protection IP 65 minimum 30 Fill Fluid Glycerine 31 Zero Adjustment External 32 Micrometer Adjustment Yes 33 OPTIONS 34 Diaphragm Seal Not Required 35 Manifold Type Not Required 36 Manifold Material Not Applicable 37 Gauge Saver: Not Required 38 Movement Damping: Required 39 Other Wetted parts: SS316 40 Certification: Material & Test certification Required as per BS EN 10204 3.1 41 PURCHAES 42 Manufacturer: 43 Make/Model: 44 Supplier: 45 Requisition/PO No 1 2 3 4
0 B A Rev
Tag No. P&ID Number Service Line / Equipment No.
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 11
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54
UH
Datasheet for Differential Pressure Gauge GENERAL 10-200-DPG-056 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-SLP-001B) SLOP PMP SUCTION STRNR DP 10-200-SL-4"-004-D1X PROCESS DATA 5 Fluid Name Fluid State SLOPS Liquid 6 Design Pressure Min Max -99 Kg/cm²g 7 Design Temperature Min Max -65 °C 8 Operating Pressure Min Max -2.5 Kg/cm²g 9 Operating Temperature Min Max -35 °C 10 Differential Pressure 0.05 Kg/cm² 11 Pulsation (Yes / No) No GAUGE 12 Type Direct Reading 13 Calibration Range (Kg/cm²) 0-0.2 14 Mounting Remote (Note-5) 15 Dial Size 150 mm 16 Dial Color White with Black Marking 17 Case Material SS316 18 Ring Type Ring Material Bayonet SS316 19 Overrange 130% FSD 20 Blow-Out Protection Required 21 Lens Material Shatterproof Laminated Safety Glass 22 Pressure Element Type Bellow/Diaphragm 23 Pressure Element Material SS316 24 Socket Material SS316 25 Connection Size 1/2" NPT (M) 26 Connection Location Bottom 27 Movement Material SS316 28 Nominal Accuracy + 1% of FSD 29 Ingress Protection IP 65 minimum 30 Fill Fluid Glycerine 31 Zero Adjustment External 32 Micrometer Adjustment Yes 33 OPTIONS 34 Diaphragm Seal Not Required 35 Manifold Type Not Required 36 Manifold Material Not Applicable 37 Gauge Saver: Not Required 38 Movement Damping: Required 39 Other Wetted parts: SS316 40 Certification: Material & Test certification Required as per BS EN 10204 3.1 41 PURCHAES 42 Manufacturer: 43 Make/Model: 44 Supplier: 45 Requisition/PO No 1 2 3 4
0 B A Rev
Tag No. P&ID Number Service Line / Equipment No.
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 12
of
54
UH
Cover Page for Differential Pressure Transmitter
DATASHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 13
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54
UH
Index for Differential Pressure Transmitter Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter
Remarks
Reivsion
13 14 15 16 17
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 14
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UH
General Notes for Differential Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Differential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
10 Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
11 Calibration range of differential pressure transmitter shall be verified at site as per actual site condition.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 15
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Datasheet for Differential Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone1, Gas Group II A/ II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Specific Gravity Refer Appendix Viscosity(cst) Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Operating Differential Pressure Kg/cm² Refer Appendix TRANSMITTER Mounting Remote Mounted Body Material SS316 Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 / 194 Gr.8 Element Material SS316 O-Ring Material Teflon Ingress Protection Rating IP65 minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC, 2 wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction Refer Appendix Calibration Range(kg/cm²) Refer Appendix Instrument Range(kg/cm²) Refer Appendix Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in Engineering Units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF (2 Nos.) Over-range Protection As per manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -Manifold Mounting: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHAES Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 16
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UH
Document Number : 15984-BP-10200-IC-DAS-0001 Appendix for Differential Pressure Transmitter
SN
1 2 3
Tag Number 10-200-DPT-051 10-200-DPT-052 10-200-DPT-053
Service (10-200-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE (10-200-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE (10-200-ST-001) SUMP TANK INLET STRAINER DIFFERENTIAL PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-013-D1X 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-BD-4"-036-A1X
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (Kg/cm2g) (DegC) -23 0 -99 61 65 35 -23 0 -99 61 65 35 -0 0 -18 0.1 65 35
17 Diff. Pr Op Min Max Kg/cm2 -0.5 -0.5 -0.05
Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2 Inst. Range Kg/cm2
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 1 VTA 0 to 1 VTA 0 to 0.5 VTA
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Burn Out Direction
Make and Model
Low
VTA
Low
VTA
Low
VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD) INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 18
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UH
Index for Temperature Transmitter (RTD) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitter (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD)
Remarks
Reivsion
18 19 20 21 22
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 19
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UH
General Notes for Temperature Transmitter (RTD) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 In Fig.1 all the Dimensions are "Vendor to Advise". 11 Design of thermowell shall be as per ASME PTC 19.3 (Latest edition). 12 Thermowell shall be capable of withstanding the maximum design temperature and pressure of the system. 13 Thermowell assembly shall be supplied with Connection head, screwed terminals & nipple-union-nipple assembly in SS316 (neck extension) for remote mount temperature transmitter.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 20
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Datasheet for Temperature Transmitter (RTD) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone-1 Gr. IIA/IIB, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix Refer Appendix MEASURING ELEMENT THERMOWELL Duplex, 3 wire RTD, 20 Shank Style: Tapered Element Type 316 SS drilled from Pt100, Class A 21 Material: Element OD VTA solid bar stock Element standard IEC 60751 22 Connection for element 1/2" NPT(F) Sheath Diameter 8mm(VTA) 23 Process connection Refer Appendix Sheath Material SS316 24 Flange Material SS316 25 Insertion Length (U-Length) Refer Appendix Insulation Mineral, Compact MgO Plug and Chain required / 26 Required / SS316 Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 21
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Document Number : 15984-BP-10200-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD)
SN 1 2 3 4
Tag Number 10-200-TT-002 10-200-TT-003 10-200-TT-007 10-200-TT-004
Service FROM SV STATION TO IPS FLOW METERING TEMPERATURE (10-200-FT-001) FLOW METER OUTLET TEMPERATURE (10-200-FT-002) FLOW METER OUTLET TEMPERATURE FLOW METER ASSEMBLY TO IPS SCRAPER LAUNCHER TEMPERATURE
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-18"-002-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-012-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-015-D1X 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-18"-007-D1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
Figure - 1
Operating Velocity Viscosity U Length Temp Pressure m/s Min Max Min Max Specific (Cst) mm degC Kg/cm2g Gravity 2 -35 23 61 Note-10 375 Note-10 2 -35 23 61 Note-10 375 Note-10 2 -35 23 61 Note-10 375 Note-10 2 -35 23 61 Note-10 375 Note-10
B Sheet 22 Thermowell ProcessConnection 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 900#, RTJ, Smooth finish 63 μinRa max.
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Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD - SKIN) INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 23
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Index for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin)
Remarks
Reivsion
23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 24
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General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Refer Fig. 2 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 25
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 20 Shank Style: NA Element Type Pt100, Class A 21 Material: NA Element OD VTA Element standard IEC 60751 22 connection for element NA Sheath Diameter 8mm(VTA) 23 Process connection NA Sheath Material SS316 24 Flange Material NA 25 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 26 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer attached appendix-2 Instrument Range Refer attached appendix-2 Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 26
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Document Number : 15984-BP-10200-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN 1 2
Tag Number 10-000-TT-001 10-000-TT-005
Service FROM (10-200-SRB-001) SCRAPER RECEIVER TO SV STATION FROM (10-200-SLB-001) SCRAPER LAUNCHER TO SV STATION
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 1 10-000-P-18"-001-D0Z 15984-BP-10-200-PR-PID-0003 SHEET 3 10-000-P-18"-002-D0Z
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
99
3 4
Figure 2
B Sheet 27
Operating Velocity Viscosity U Length Thermowell Temp Pressure m/s Min Max Min Max Density ProcessConnection (Cst) mm degC Kg/cm2g Kg/m3 2", RF, 150#, Serrated 2 -35 23 61 Note-10 1800 Note-10 Finished 125~150 2", RF, 150#, Serrated 2 -35 23 61 Note-10 1800 Note-10 Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover for Level Transmitter - GWR
DATASHEETS FOR LEVEL TRANSMITTER - GWR INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 28
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Index for Level Transmitter - GWR Sn 1 2 3 4 5
Tag Number
Page No.
Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR Datasheet for Level Transmitter - GWR
Remarks
Reivsion
28 29 30 31 32
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 29
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General notes for Level Transmitter - GWR Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Guided Wave Radar shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid handled shall be hydrocarbons like HSD, MS, SKO, AFT and PCK
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
Dielectric Constant
2
2 2 1.8 1.8 1.7
11 All Guided Wave Radar Transmitters shall be supplied factory calibrated and certified. Vendor to provide material test certificate and calibration reports (5-Points). 12 Stilling well shall be supplied by transmitter vendor as per below details: a. Material - ASTM A106 Gr. B b. Diameter - 2" c. Pipe Schedule - SCH 40 Hold Points 1 Nozzle Height and Nozzle ID 2 Probe Length
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 30
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Datasheet for Level Transmitter - GWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-200-LT-001 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-ST-001) SUMP TANK LEVEL 10-200-ST-001 SA 516 GR. 70 Zone-1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 31
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Datasheet for Level Transmitter - GWR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-200-LT-002 15984-BP-10-200-PR-PID-0003 SHEET 4 (10-200-ST-001) SUMP TANK LEVEL -SA 516 GR. 70 Zone-1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure (Min/Max) -0.5 Kg/cm2g Design Temperature (Min/Max) -65 degC Operating Pressure (Min/Max) -ATM Kg/cm2g Operating Temperature (Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low (Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 32
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Cover Page for Thermal Safety Valve
DATASHEETS FOR THERMAL SAFETY VALVES INTERMEDIATE PIGGING STATION
0 B A Rev
30/12/19 25/11/19 06/11/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 33
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Index for Thermal Safety Valves Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Tag Number
Page No.
Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-200-TSV-001 10-200-TSV-012 10-200-TSV-002 10-200-TSV-003 10-200-TSV-004 10-200-TSV-007 10-200-TSV-005 10-200-TSV-006 10-200-TSV-008 10-200-TSV-013 10-200-TSV-014 10-200-TSV-009 10-200-TSV-010 10-200-TSV-011
Remarks
Reivsion
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10200-IC-DAS-0001
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General Notes for Thermal Safety Valves Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
TSV shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PESPC-0005".
4
Vendor shall provide Thermal Relief Valve Calculations that are in accordance with API 520 (Part 1 and 2), API 521.
5
Vendor to advise maximum relieving flowrate based on orifice size selected.
6
All test and calibration certificates shall be provided. 100% Radiography, MP / DP shall be considered as per piping material specification.
7
Vendor to confirm all connection sizes and supply accessories for a completed installation.
8
Seat tightness for Thermal safety valve shall be as per API 527.
9
Mass flow rate is based on Motor Spirit density i.e. 729 kg/m3 as thermal expansion coefficient of Motor Spirit is highest, therefore highest relief.
10 Material test certification for all valves shall be as per BS EN 10204 3.1. 11 Valves shall be hydro tested at 1.5 times design pressure. 12 Fluid Properties Product
Sp. Gravity at 15 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 38 °C
cSt 2.5 @ 40 ° C 0.51
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
1.18 1.18 @ 45 ° C
2
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 35
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-001 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-010-D1X (10-200-SRB-001) SCRAPER RECEIVER TO SUMP TANK D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 36
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-012 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-035-D1X (10-200-SRB-001)SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 37
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-002 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-008-D1X (10-200-SRB-001) SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 38
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-003 15984-BP-10-200-PR-PID-0003 SHEET 1 10-200-P-3/4"-011-D1X 10-200-MOV-036 LINE THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 39
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-004 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-018-D1X (10-200-BF-001A) BASKET FILTER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 40
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-007 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-021-D1X (10-200-BF-001B) BASKET FILTER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 41
of
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-005 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-019-D1X (10-200-BF-001A) BASKET FILTER OUTLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 42
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-006 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-020-D1X (10-200-FT-001) FLOW METER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 43
of
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-008 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-022-D1X (10-200-BF-001B) BASKET FILTER OUTLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 44
of
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UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-013 15984-BP-10-200-PR-PID-0003 SHEET 2 10-200-P-3/4"-036-D1X (10-200-FT-003) FLOW METER INLET THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 45
of
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-014 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-3/4"-037-D1X (10-200-SLB-001) SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 46
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-009 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-3/4"-031-D1X (10-200-SLB-001) SCRAPER LAUNCHER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) ATM 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 47
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-010 15984-BP-10-200-PR-PID-0003 SHEET 3 10-200-P-3/4"-034-D1X (10-200-SLB-001) KICKER LINE THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 48
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-200-TSV-011 15984-BP-10-200-PR-PID-0003 SHEET 4 10-200-SL-3/4"-008-D1X (10-200-SLP-001A/B) SLOP TRANSFER PUMP THERMAL D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 23-61 99 Kg/cm2g Operating Temperature (Min/Max) 0 35 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 06/11/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 49
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Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE INTERMEDIATE PIGGING STATION
0 Rev
30/12/19 Date
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 50
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Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
50 51 52 53 54
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
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General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0001
Sheet 52
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Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
0 Rev
30/12/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 53
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Document Number : 15984-BP-10200-IC-DAS-0001 Appendix for Pressure Gauge
SN
Tag Number
Service
1
10-200-PG-024
(10-200-BF-001A) BASKET FILTER PRESSURE
2
10-200-PG-025
(10-200-BF-001B) BASKET FILTER PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-200-PR-PID-0003 SHEET 2 -15984-BP-10-200-PR-PID-0003 SHEET 2 --
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -23 0 -99 61 65 35 -23 0 -99 61 65 35
54 Gauge Saver Pulsation Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 to 90
VTA
0 to 90
VTA
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54
Remarks
Rev
UH
COVER PAGE
DATASHEETS FOR FIELD INSTRUMENTS PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 1
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INDEX Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
COVER PAGE INDEX Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitters (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD) Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-300-LT-001) Datasheet for Level Transmitter - GWR (10-300-LT-002) Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-300-TSV-001 10-300-TSV-017 10-300-TSV-002 10-300-TSV-003 10-300-TSV-004 10-300-TSV-005 10-300-TSV-006 10-300-TSV-007 10-300-TSV-018 10-300-TSV-008 10-300-TSV-009 10-300-TSV-016 10-300-TSV-019 10-300-TSV-010 10-300-TSV-011 10-300-TSV-012 10-300-TSV-013 10-300-TSV-014 10-300-TSV-015 10-300-TSV-020 Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 3
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Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 4
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General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
11 Vendor to note that Range for 10-300-PT-017 is 0 - 1 Kg/cm2g, while the Design Pressure is 99 kg/cm2g. Hence any necessary Transmitter Saver component required shall be in vendor scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Fluid Densiry (kg/m3) Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF, 2 Nos. Over-range Protection SIL Certification Refer Appendix Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 6
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Document Number : 15984-BP-10300-IC-DAS-0001 Appendix for Pressure Transmitter PID NUMBER SN
Tag Number
Service
15984-BP-10300Line Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
10-300-PT-017 10-300-PT-003 10-300-PT-016 10-300-PT-005 10-000-PT-002 10-000-PT-001 10-300-PT-014 10-300-PT-004 10-300-PT-008 10-300-PT-006 10-300-PT-009 10-300-PT-010 10-300-PT-007A 10-300-PT-007B 10-300-PT-007C 10-300-PT-011 10-300-PT-015 10-300-PT-012 10-300-PT-018 10-300-PT-019 10-300-PT-020 10-300-PT-021 10-300-PT-022 10-300-PT-023 10-300-PT-024 10-300-PT-013
15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-SRB-001 15984-BP-10-300-PR-PID-0004 SHEET 1 (10-300-SRB-001) SCRAPER RECEIVER PRESSURE 10-300-SRB-001 15984-BP-10-300-PR-PID-0004 SHEET 1 (10-300-SRB-001) SCRAPER RECEIVER PRESSURE 10-300-SRB-001 15984-BP-10-300-PR-PID-0004 SHEET 1 (10-300-SRB-001) SCRAPER RECEIVER PRESSURE 10-300-P-18"-002-D0Z 15984-BP-10-200-PR-PID-0003 SHEET 1 (10-000-SBV-002) LINE PRESSURE 10-000-P-4"-009-D1X 15984-BP-10-200-PR-PID-0003 SHEET 1 (10-000-SBV-002) LINE PRESSURE 10-000-P-4"-009-D1X FROM SV STATION TO BASKET FILTER LINE 15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-P-18"-001-D1X PRESSURE FROM SV STATION TO BASKET FILTER LINE 15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-P-18"-001-D1X PRESSURE 15984-BP-10-300-PR-PID-0004 SHEET 2 (10-300-BF-001A) BASKET FILTER INLET PRESSURE 10-300-P-18"-001-D1X 15984-BP-10-300-PR-PID-0004 SHEET 2 (10-300-BF-001B) BASKET FILTER INLET PRESSURE 10-300-P-18"-018-D1X OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE OUTLET OF (10-300-BF-001A/B) BASKET FILTER 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-017-D1X TO FLOW MOTOR PRESSURE FROM BASKET FILTER TO RECEIPT MANIFOLD 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X STREAM -1 PRESSURE (10-300-FT-002) ULTRASONIC FLOW METER 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-041-B1X OUTLET STREAM -2 PRESSURE FROM (10-300-FT-003) ULTRASONIC FLOW 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X METER TO RECEIPT MANIFOLD PRESSURE FLOW METER ASSEMBLY TO HSD EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-030-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO HSD EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-031-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO MS EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-032-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO MS EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-033-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO SKO EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-034-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO SLOP EXISTING 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-035-B1X STORAGE TANK PRESSURE FLOW METER ASSEMBLY TO FUTURE ATF 15984-BP-10-300-PR-PID-0004 SHEET 4 10-300-P-18"-036-B1X FACILITY PRESSURE (10-300-SP-001) SUMP PUMP DISCHARGE 15984-BP-10-300-PR-PID-0004 SHEET 6 10-300-CD-4"-040-A1X PRESSURE (10-300-SRB-001) SCRAPER RECEIVER PRESSURE
Client Name Project Number Fluid Name Fluid State (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) ----99 0.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 -23 --99 61 65 35 -23 --99 61 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----99 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----48 6.5 65 35 ----18 4 65 35
7 Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 1 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 90 VTA 0 to 90 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA 0 to 10 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7) High (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) High (Note-7)
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Make and Model
Remarks
VTA
Refer General Note11
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
Rev
UH
Cover Page for Differential Pressure Transmitter
DATASHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 8
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55
UH
Index for Differential Pressure Transmitter Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Differential Pressure Transmitter Index for Differential Pressure Transmitter General Notes for Differential Pressure Transmitter Datasheet for Differential Pressure Transmitter Appendix for Differential Pressure Transmitter
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 9
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55
UH
General Notes for Differential Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Differential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Calibration range of differential pressure transmitter shall be verified at site as per actual site condition.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 10
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UH
Datasheet for Differential Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone1, Gas Group II A/II B T3 PROCESS Fluid Type/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Density (kg/m3) Refer Appendix Viscosity(cst) Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Operating Differential Pressure Kg/cm² Refer Appendix TRANSMITTER Mounting Remote Mounted Body Material SS316 Enclosure Material Expoxy Coated Die Cast Aluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 / 194 Gr.8 Element Material SS316 O-Ring Material Teflon Ingress Protection Rating IP65 minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 VDC, 2 wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction Refer Appendix Calibration Range(kg/cm²) Refer Appendix Instrument Range(kg/cm²) Refer Appendix Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in Engineering Units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPTF (2 Nos.) Over-range Protection As per manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -Manifold Mounting: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHAES Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 11
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UH
Document Number : 15984-BP-10300-IC-DAS-0001 Appendix for Differential Pressure Transmitter PID NUMBER SN
Tag Number
Service
15984-BP-10300Line Number
1 2 3
10-300-DPT-051 10-300-DPT-052 10-300-DPT-053
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE (10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE (10-300-SP-001) SUMP TANK INLET STRAINER DIFFERENTIAL PRESSURE
15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-001-D1X 15984-BP-10-300-PR-PID-0004 SHEET 2 10-300-P-18"-018-D1X 15984-BP-10-300-PR-PID-0004 SHEET 6 10-300-BD-4"-035-A1X
Client Name Project Number Fluid Name Fluid State (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (Kg/cm2g) (DegC) --0 -99 6.5 65 35 --0 -99 6.5 65 35 --0 -18 0.1 65 35
12 Diff. Pr Op Min Max Kg/cm2 -0.5 -0.5 -0.05 -------------
Density Kg/m3 Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-9 Note-9 Note-9 Note-9 Note-9 Note-9
0 to 1 VTA 0 to 1 VTA 0 to 0.5 VTA
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Burn Out Direction
Make and Model
Low
VTA
Low
VTA
Low
VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD)
DATASHEETS FOR TEMPERATURE TRANSMITTER PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 13
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55
UH
Index for Temperature Transmitter (RTD) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD) Index for Temperature Transmitter (RTD) General Notes for Temperature Transmitters (RTD) Datasheet for Temperature Transmitter (RTD) Appendix for Temperature Transmitter (RTD)
Remarks
Reivsion
13 14 15 16 17
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 14
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UH
General Notes for Temperature Transmitters (RTD) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 In Fig.1 all the Dimensions are "Vendor to Advise". 11 Design of thermowell shall be as per ASME PTC 19.3 (Latest edition). 12 Thermowell shall be capable of withstanding the maximum design temperature and pressure of the system. 13 Thermowell assembly shall be supplied with Connection head, screwed terminals & nipple-union-nipple assembly in SS316 (neck extension) for remote mount temperature transmitter.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 15
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UH
Datasheet for Temperature Transmitter (RTD) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone-1 Gr. IIA/IIB, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Refer Appendix Operating Pressure Operating Temperature Refer Appendix Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix Refer Appendix MEASURING ELEMENT THERMOWELL Duplex, 3 wire RTD, 17 Shank Style: Tapered Element Type 316 SS drilled from Pt100, Class A 18 Material: Element OD VTA solid bar stock Element standard IEC 60751 19 Connection for element 1/2" NPT(F) Sheath Diameter 8mm(VTA) 20 Process connection Refer Appendix Sheath Material SS316 21 Flange Material SS316 22 Insertion Length (U-Length) Refer Appendix Insulation Mineral, Compact MgO Plug and Chain required / 23 Required / SS316 Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT (F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
45 46 47 48 Note: 1. Refer to Figure-1 in Appendix
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 16
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55
UH
Document Number : 15984-BP-10300-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD)
SN
Tag Number
1
10-300-TT-002
2
10-300-TT-003
3
10-300-TT-005
4
10-300-TT-004
Service FROM SV STATION TO BASKET FILTER LINE TEMPERATURE FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 (10-300-FT-002) ULTRASONIC FLOW METER OUTLET STREAM -2 FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT
Project Number
PID NUMBER 15984-BP-10300-
Fluid Name
Line Number
Fluid State
15984-BP-10-300-PR-PID-0004 SHEET 1 10-300-P-18"-001-D1X 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-041-B1X 15984-BP-10-300-PR-PID-0004 SHEET 3 10-300-P-18"-016-B1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
48
0
65
--
48
0
65
--
48
Figure - 1
Operating Velocity Viscosity U Length Temp Pressure m/s Min Max Min Max Density (Cst) mm degC Kg/cm2g Kg/m3 2 -35 -6.5 Note-9 375 Note-9 2 -35 -6.5 Note-9 375 Note-9 2 -35 -6.5 Note-9 375 Note-9 2 -35 -6.5 Note-9 375 Note-9
B Sheet 17 Thermowell ProcessConnection 2", 900#, RTJ, Smooth finish 63 μinRa max. 2", 600#, RF, Serrated Finished 125~150 2", 600#, RF, Serrated Finished 125~150 2", 600#, RF, Serrated Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA 0 to 50 VTA
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER (RTD - SKIN) PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 18
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55
UH
Index for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin)
Remarks
Reivsion
18 19 20 21 22
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 19
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UH
General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Refer Fig. 2 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
0 B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/ II B, T3 PROCESS DATA Fluid Name/Sate: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Fluid Densiry (kg/m3) Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 20 Shank Style: NA Element Type Pt100, Class A 21 Material: NA Element OD VTA Element standard IEC 60751 22 connection for element NA Sheath Diameter 8mm(VTA) 23 Process connection NA Sheath Material SS316 24 Flange Material NA 25 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 26 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer attached appendix-2 Instrument Range Refer attached appendix-2 Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPT(F) (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 21
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Document Number : 15984-BP-10300-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN
Tag Number
1
10-000-TT-041
Service (10-000-SBV-004) SBV LINE TEMPERATURE
PID NUMBER
Fluid Name
Line Number
Fluid State
Project Number
15984-BP-10-300-PR-PID-0004 SHEET 1 (MSD/HSD/ ATF/ SKO) 10-000-P-18"-002-D0Z Liquid
: 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
--
2 3 4
Figure 2
99
B Sheet 22
Operating Velocity Viscosity Thermowell Temp Pressure m/s Min Max Min Max Density U Length ProcessConnection (Cst) degC Kg/cm2g Kg/m3 mm 2", RF, 150#, Serrated 2 -35 23 61 Note-9 1800 Note-9 Finished 125~150
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Cal. Range degC Inst. Range degC 0 to 50 VTA
Remarks
Rev
UH
Cover for Level Transmitter - GWR
DATASHEETS FOR LEVEL TRANSMITTER - GWR PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Index for Level Transmitter - GWR Sn 1 2 3 4 5
Tag Number
Page No.
Cover for Level Transmitter - GWR Index for Level Transmitter - GWR General notes for Level Transmitter - GWR Datasheet for Level Transmitter - GWR (10-300-LT-001) Datasheet for Level Transmitter - GWR (10-300-LT-002)
Remarks
Reivsion
23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 24
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General notes for Level Transmitter - GWR Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Guided Wave Radar shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid handled shall be Hydrocarbons like HSD, MS, SKO and ATF.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C 0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
Viscosity at 37.8 °C
Viscosity at 20 °C
cSt cSt 2.5 @ 40 ° C 5.0 @ 25 ° C 0.51 0.7 1.18 1.53 1.18 1.53 1.18 @ 45 ° C 1.53 @ 5 ° C
Vapour Pressure at 35 °C
Dielectric Constant
2
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2 2 1.8 1.8 1.7
11 All Guided Wave Radar Transmitters shall be supplied factory calibrated and certified. Vendor to provide material test certificate and calibration reports (5-Points). 12 Stilling well shall be supplied by transmitter vendor as per below details: a. Material - ASTM A106 Gr. B b. Diameter - 2" c. Pipe Schedule - SCH 40 Hold Points 1 Nozzle Height and nozzle ID 2 Probe Length
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Level Transmitter - GWR (10-300-LT-001) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-300-LT-001 15984-BP-10-300-PR-PID-0004 SHEET 6 (10-300-ST-001) SUMP TANK LEVEL 10-300-ST-001 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure(Min/Max) -0.5 Kg/cm2g Design Temperature(Min/Max) -65 degC Operating Pressure(Min/Max) -ATM Kg/cm2g Operating Temperature(Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold-1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm (Hold) VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low(Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Level Transmitter - GWR (10-300-LT-002) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
0 B A Rev
GENERAL 10-300-LT-002 15984-BP-10-300-PR-PID-0004 SHEET 6 (10-300-ST-001) SUMP TANK LEVEL 10-300-ST-001 Zone-1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name: (MSD/HSD/ ATF/ SKO) Fluid Density Dielectric Constant Refer Note-10 Refer Note-10 Design Pressure(Min/Max) -0.5 Kg/cm2g Design Temperature(Min/Max) -65 degC Operating Pressure(Min/Max) -ATM Kg/cm2g Operating Temperature(Min/Max) -35 degC VESSEL/TANK GEOMETRY Type HORIZONTAL / CYLINDRICAL (DISHED END) Tank Height Nozzle Height 2000 mm 1200 mm (Hold 1) Nozzle ID 38 mm (Hold-1) SENSOR Principle of Operation GWR (Time Domain Reflectometry) Process Connection Size, Rating, Face,Finish 2", 300#, RF, 125~150 AARH Flange Material SS316 Probe Type Probe Diameter Rigid (VTA) VTA Probe Length Probe Material 0 - 3200 mm (HOLD-2) SS316 Probe Deadband from Top (mm) VTA Frequency VTA Stilling Well Required (Refer Note-12) Dead Zone VTA TRANSMITTER Function; Interface Total Level NA Yes Transmitter Mounting Head Mounted (Integral) Calibration Range Instrument Range 0 -2000 mm VTA Accuracy Repeatability ± 3 mm of upper range value ± 0.05% of calibrated span Output Signal Load Resistance 4-20 mA (HART) 600 Ohm Enclosure Material Electrical Certification Epoxy coated Die Cast Aluminium Ex-ia Power Supply Electrical Connection 24 VDC, 2 Wire 1/2" NPT(F) (2 Nos) Local Indicator Burn out direction Integral LCD Display Low(Note-7) Sensor Drift Crippled Mode Detection VTA Required (as per NAMUR NE 43) Hazardous Area Approval Certification PESO NACE Requirement Not Applicable SIL Certification Ingress Protection Rating: Not Applicable IP 65 minimum EXTERNAL CHAMBER Chamber Material C-C distance (mm) Not Applicable -Connection : Size, Rating, Facing & Finish -Drain Connection. : Size, Rating, Facing Finish -Vent Connection. : Size, Rating, Facing Finish -PURCHASE Manufacturer VTA Model VTA Requisition No / Purchase Order No VTA Tag No. P&ID Number Service Tank No. Tank Material Hazardous Area Classification:
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Cover Page for Thermal Safety Valve
DATASHEETS FOR THERMAL SAFETY VALVES PANKI RECEIPT STATION
0 B A Rev
30/12/19 25/11/19 14/10/19 Date
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Index for Thermal Safety Valves Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Tag Number
Page No.
Cover Page for Thermal Safety Valve Index for Thermal Safety Valves General Notes for Thermal Safety Valves 10-300-TSV-001 10-300-TSV-017 10-300-TSV-002 10-300-TSV-003 10-300-TSV-004 10-300-TSV-005 10-300-TSV-006 10-300-TSV-007 10-300-TSV-018 10-300-TSV-008 10-300-TSV-009 10-300-TSV-016 10-300-TSV-019 10-300-TSV-010 10-300-TSV-011 10-300-TSV-012 10-300-TSV-013 10-300-TSV-014 10-300-TSV-015
Remarks
Reivsion
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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General Notes for Thermal Safety Valves Sn
1
Notes
Rev
Abbreviations VTA - Vendor to advise NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
TSV shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PESPC-0005".
4
Vendor shall provide Thermal Relief Valve Calculations that are in accordance with API 520 (Part 1 and 2), API 521.
5
Vendor to advise maximum relieving flowrate based on orifice size selected.
6
All test and calibration certificates shall be provided. 100% Radiography, MP / DP shall be considered as per piping material specification.
7
Vendor to confirm all connection sizes and supply accessories for a completed installation.
8
Seat tightness for Thermal safety valve shall be as per API 527.
9
Mass flow rate is based on Motor Spirit density i.e. 729 kg/m3 as thermal expansion coefficient of Motor Spirit is highest, therefore highest relief.
10 Material test certification for all valves shall be as per BS EN 10204 3.1. 11 Valves shall be hydro tested at 1.5 times design pressure. 12 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
Hold 1) Requirement of Test Gag to be confirm by client.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
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Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-001 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-014-D1X (10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 31
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-017 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-054-D1X (10-300-SRB-001) SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-002 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-011-D1X 10-300-MOV-035 LINE THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
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Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-003 15984-BP-10-300-PR-PID-0004 SHT1 10-300-P-3/4"-015-D1X (10-300-SRB-001) SCRAPER RECEIVER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 34
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-004 15984-BP-10-300-PR-PID-0004 SHT2 10-300-P-3/4"-021-D1X INLET OF (10-300-BF-001A) BASKET FILTER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 35
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-005 15984-BP-10-300-PR-PID-0004 SHT2 10-300-P-3/4"-024-D1X INLET OF (10-300-BF-001B) BASKET FILTER THERMAL RELIEF D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 36
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-006 15984-BP-10-300-PR-PID-0004 SHT2 10-300-P-3/4"-022-D1X OUTLET OF (10-300-BF-001A/B) BASKET FILTER THERMAL D1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 99 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 99 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 99 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,600#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc Stellited 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle Stellited Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide Stellited SS316+Graphite with soft Blowdown Ring Stellited steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 37
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-007 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-027-B1X INLET OF (10-300-FT-001) FLOW METER ASSEMBLY B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 38
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-018 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-055-B1X INLET OF (10-300-FT-003) FLOW METER ASSEMBLY B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 39
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-008 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-028-B1X INLET OF (10-300-FT-002) FLOW METER ASSEMBLY B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 40
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-009 15984-BP-10-300-PR-PID-0004 SHT3 10-300-P-3/4"-045-B1X FROM (10-300-FT-003) ULTRASONIC FLOW METER TO B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 41
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-016 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-052-B1X FLOW METER ASSEMBLY TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 42
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-019 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-056-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 43
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-010 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-046-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 44
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-011 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-047-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 45
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-012 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-048-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 46
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-013 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-049-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 47
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-014 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-050-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 48
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 B A Rev
GENERAL 10-300-TSV-015 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-051-B1X RECEIPT MANIFOLD TO SUMP TANK THERMAL RELIEF B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 50 Manufacturer Selected Area cm² VTA 51 Model Orifice Designation D (VTA) 52 Requisition No Rated Relief Capacity VTA 53 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 25/11/19 14/10/19 Date
P&ID Number
Issued for Use Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS SAVV Originated
POLG POLG POLG Checked
NAIU / KAVK NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 49
of
55
UH
Datasheet for Thermal Safety Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
0 Rev
GENERAL 10-300-TSV-020 15984-BP-10-300-PR-PID-0004 SHT4 10-300-P-3/4"-051-B1X TO EXISTING SLOP TANK (FOR HSD) B1X PROCESS DATA Fluid Name/State MULTIPLE HYDROCARBON FLUIDS /LIQUID Required Relieving Capacity / Max. Relieving Capacity 1500.00 (kg/hr) Molecular Weight 3 Density Relief (kg/m ) Viscosity Relief (cP) Design Pressure (Min/Max) ATM 48 Kg/cm2g Design Temperature (Min/Max) AMB 65 degC Operating Pressure (Min/Max) 6.5 48 Kg/cm2g Operating Temperature (Min/Max) 35 65 degC Set Pressure Relieving Temperature 48 Kg/cm2g 65 degC Back Pressure Constant Variable 0 0 Kg/cm2g % Allowable Overpressure 10.00% Allowable Noise level <105 dba Blowdown % Overpressure Factor 3 to 7% of Set Pressure (VTA) As per Code Accumulation : (over MAWP) 10.00% Valve Discharge to Drain Header Discharge Capacity As per Vendor Calculations RELIEF VALVE ACCESSORIES Valve Design Type Thermal Relief Valve 41 Cap : Screwed / Bolted Screwed Nozzle Type Semi Nozzle 42 Lever : Plain / Packed Not Required Valve Type Conventional 43 Test Gag Required (Hold-1) Bonnet Type Closed & Bolted 44 Back Flow Preventer Not Required BASIS OF SELECTION 45 Certification/ Stamping Required (Note 6 &11) Code API 520, 521, 527 CONNECTION 3/4", RF,300#, Serrated Finish Fire Case No 46 Inlet Connection Basis of Selection Thermal Relief 125-250 μin RA 1", RF, 150#, Serrated Finish MATERIAL 47 Connection Outlet Body and Bonnet ASTM A105 N 125-250 μin RA Seat and Disc 13% Cr. 48 Body/Bonnet Bolting ASTM A193 Gr.B7 /194 Gr.2H Nozzle 13% Cr. Resilient Seat Seal -49 Gasket 4.5mm thk, spiral wound, Guide 13% Cr. SS316+Graphite with soft Blowdown Ring 13% Cr. steel centering ring to ASME Spring Chrome Alloy Steel B16.20 Bellows N/A CALCULATION PURCHASE Calculated Area cm² VTA 52 Manufacturer Selected Area cm² VTA 53 Model Orifice Designation D (VTA) 60 Requisition No Rated Relief Capacity VTA 61 Purchase Order No Tag No. Line No. / Vessel No. Service Pipe Class / Vessel Trim
30/12/19 Date
P&ID Number
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 50
of
55
UH
Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE PANKI RECEIPT STATION
0 Rev
30/12/19 Date
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 51
of
55
UH
Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
51 52 53 54 55
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 52
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UH
General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 53
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Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
0 Rev
30/12/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Use Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0001
Sheet 54
of
55
UH
Document Number : 15984-BP-10300-IC-DAS-0001 Appendix for Pressure Gauge
SN
Tag Number
Service
1
10-300-PG-025
(10-300-BF-001A) BASKET FILTER PRESSURE
2
10-300-PG-026
(10-300-BF-001B) BASKET FILTER RESSURE
3
10-300-PG-101
FIRE WATER NETWORK - PANKI
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-300-PR-PID-0004 SHEET 2 -15984-BP-10-300-PR-PID-0004 SHEET 2 -15984-BP-300-SR-PID-0001 8"-WF-10300-0003-A1U
(MSD/HSD/ ATF/ SKO) LIQUID (MSD/HSD/ ATF/ SKO) LIQUID FIRE WATER LIQUID
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -6.5 0 -99 13 65 35 -6.5 0 -99 13 65 35 --10 -13.5 8.5 65 AMB
55 Gauge Saver Pulsation Not Required Not Required Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 to 90
VTA
0 to 90
VTA
0 to 15
VTA
of
55
Remarks
Rev
UH
COVER PAGE
DATASHEETS FOR FIELD INSTRUMENTS SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
f NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 1
of
18
UH
INDEX Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Tag Number
Page No.
COVER PAGE INDEX Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter Cover Page for Temperature Transmitter (RTD-Skin) Index for Temperature Transmitter (RTD-Skin) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-Skin) Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 2
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18
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Cover Page for Pressure Transmitter
DATASHEETS FOR PRESSURE TRANSMITTER SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 3
of
18
UH
Index for Pressure Transmitter Sn
Tag Number
1 2 3 4 5
Cover Page for Pressure Transmitter Index for Pressure Transmitter General Notes for Pressure Transmitter Datasheet for Pressure Transmitter Appendix for Pressure Transmitter
Page No.
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 4
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General Notes for Pressure Transmitter Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Vendor shall provide 1 No. of Universal hand held communicator suitable for all the HART devices. The same shall be suitable for use in Hazardous area Zone 1, Group IIA / IIB, T3, Weather proof to IP65 and shall have valid PESO certificate.
10 Fluid Properties Product
HSD MS SKO PCK ATF
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 5
of
18
UH
Datasheet for Pressure Transmitter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
B A Rev
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS Fluid Type/State: Refer Appendix Design Pressure kg/cm²g MAX Refer Appendix Design Temperature °C MIN/MAX Refer Appendix Operating Pressure kg/cm²g MIN/MAX Refer Appendix Operating Temperature °C Refer Appendix Specific Gravity Refer Appendix TRANSMITTER Mounting Remote Mounted Enclosure Material Epoxy Coated Die Cast Alluminium Element Type Diaphragm Bolting Material ASTM A193 Gr.B8 /194 Gr.8 Element Material SS316 Ingress Protection Rating IP 65 as minimum Hazardous Area Approval Certification PESO Electrical Certification Ex-ia Power Supply 24 Vdc , 2 Wire Output Signal 4 - 20 mA HART Crippled Mode Detection Required (as per Namur NE 43) Burn out direction Refer Appendix Calibration Range (kg/cm²) Refer Appendix Instrument Range (kg/cm²) Refer Appendix Zero Span Adujustment Required Repeatability Accuracy (±% Span) ±0.075% of span ±0.1% of Reading Indicator Scale Local Indicator Integral LCD Display Calibrated in engineering units Electrical Connection Process Connection 1/2" NPT (F) 1/2" NPT(F), 2 Nos. Over-range Protection SIL Certification -Manufacturer standard OPTIONS Valve Manifold Type Material Not Applicable -Valve Manifold Manufacturer & Model: -Vent/Drain Connections: -NACE Requirement Material Certification Not Required BS EN 10204 3.1 Mounting Brackets: 2" Pipe Mounting With SST Brackets PURCHASE Manufacturer: VTA Make/Model: Refer Appendix Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 6
of
18
UH
Document Number : 15984-BP-10400-IC-DAS-0001 Appendix for Pressure Transmitter
SN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Tag Number 10-401-PT-001 10-401-PT-002 10-402-PT-001 10-402-PT-002 10-403-PT-001 10-403-PT-002 10-404-PT-001 10-404-PT-002 10-405-PT-001 10-405-PT-002 10-406-PT-001 10-406-PT-002 10-407-PT-001 10-407-PT-002 10-408-PT-001 10-408-PT-002 10-409-PT-001 10-409-PT-002 10-410-PT-001 10-410-PT-002 10-411-PT-001 10-411-PT-002
Service
SV-01, 10-401-MOV-001 UPSTREAM PRESSURE SV-01, 10-401-MOV-001 DOWNSTREAM PRESSURE SV-02, 10-402-MOV-002 UPSTREAM PRESSURE SV-02, 10-402-MOV-002 DOWNSTREAM PRESSURE SV-03, 10-403-MOV-003 UPSTREAM PRESSURE SV-03, 10-403-MOV-003 DOWNSTREAM PRESSURE SV-04, 10-404-MOV-004 UPSTREAM PRESSURE SV-04, 10-404-MOV-004 DOWNSTREAM PRESSURE SV-05, 10-405-MOV-005 UPSTREAM PRESSURE SV-05, 10-405-MOV-005 DOWNSTREAM PRESSURE SV-06, 10-406-MOV-006 UPSTREAM PRESSURE SV-06, 10-406-MOV-006 DOWNSTREAM PRESSURE SV-07, 10-407-MOV-007 UPSTREAM PRESSURE SV-07, 10-407-MOV-007 DOWNSTREAM PRESSURE SV-08, 10-408-MOV-008 UPSTREAM PRESSURE SV-08, 10-408-MOV-008 DOWNSTREAM PRESSURE SV-09, 10-409-MOV-009 UPSTREAM PRESSURE SV-09, 10-409-MOV-009 DOWNSTREAM PRESSURE SV-10, 10-410-MOV-010 UPSTREAM PRESSURE SV-10, 10-410-MOV-010 DOWNSTREAM PRESSURE SV-11, 10-411-MOV-011 UPSTREAM PRESSURE SV-11, 10-411-MOV-011 DOWNSTREAM PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-002-D1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35
7 Specific Gravity Viscosity (Cst)
Cal. Range Kg/cm2g Inst. Range Kg/cm2g
Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10 Note-10
0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 120 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA 0 to 90 VTA
Burn Out Direction Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7) Low (Note-7)
of
Make and Model
VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA VTA
18
Remarks
Rev
UH
Cover Page for Temperature Transmitter (RTD-Skin)
DATASHEETS FOR TEMPERATURE TRANSMITTER(RTD-SKIN) SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 8
of
18
UH
Index for Temperature Transmitter (RTD-Skin) Sn 1 2 3 4 5 6
Tag Number
Page No.
Cover Page for Temperature Transmitter (RTD-SKIN) Index for Temperature Transmitter (RTD-SKIN) General Notes for Temperature Transmitter (RTD-Skin) Datasheet for Temperature Transmitter (RTD-Skin) Appendix for Temperature Transmitter (RTD-SKIN) Appendix for Temperature Transmitter (RTD-SKIN)
Remarks
Reivsion
8 9 10 11 12 13
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 9
of
18
UH
General Notes for Temperature Transmitter (RTD-Skin) Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Temperature Transmitter shall be painted as per "Specification for External Painting and Protective Coating: 15984-BP-10-PE-SPC-0005".
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
All spare cable entries shall be fitted with Ex'd'/Ex'e' dual certified, nickel plated brass sealing plugs. Used Cable enteries shall be provided with plastic plugs.
6
Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’.
7
Burn out direction shall be field selectable.
8
Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply.
9
Fluid Properties Product
Sp. Gravity at 15 °C
Viscosity at 37.8 °C
Viscosity at 20 °C
Vapour Pressure at 35 °C
HSD MS SKO PCK ATF
0.810 - 0.845 0.720 - 0.775 0.780 - 0.830 0.780 - 0.830 0.78 @ 45 ° C
cSt 2.5 @ 40 ° C 0.51 1.18 1.18 1.18 @ 45 ° C
cSt 5.0 @ 25 ° C 0.7 1.53 1.53 1.53 @ 5 ° C
Kg/cm a 0.1 0.61 0.3 0.3 0.01 @ 37 ° C
2
10 Refer Fig. 1 of Appendix for typical installation details of Skin type RTD. Vendor shall submit the detailed installation arrangement drawing during TBE stage indicating all the accessories considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 10
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18
UH
Datasheet for Temperature Transmitter (RTD-Skin) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix Zone 1, Gas Group II A/II B, T3 PROCESS DATA Fluid Name/State: Refer Appendix Design Pressure Design Temperature Refer Appendix Operating Pressure Operating Temperature Refer Appendix Velocity (m/s) Specific Gravity Refer Appendix MEASURING ELEMENT THERMOWELL Skin Type, 3 wire RTD, 17 Shank Style: NA Element Type Pt100, Class A 18 Material: NA Element OD VTA Element standard IEC 60751 19 connection for element NA Sheath Diameter 8mm(VTA) 20 Process connection NA Sheath Material SS316 21 Flange Material NA 22 Insertion Length (U-Length) NA Insulation Mineral, Compact MgO Plug and Chain required / 23 NA Single/Dual Element Dual(both wired) Material TRANSMITTER Transmitter Mounting: Remote Mounting Transmitter SMART Enclosure Material: Epoxy coated Die Cast Aluminium Ingress Protection Rating: IP-65 Hazardous Area Approval Certification PESO Electrical Certification Ex'ia' Power Supply 24V DC, 2 Wire Output 4-20 mA HART Crippled Mode Detection Required (as per NAMUR NE 43) Burn out direction High (Field Configurable) Calibration Range: Refer Appendix Instrument Range Refer Appendix Zero Adjustment: Required Calibration Standard VTA Accuracy ±0.01% of span Stability ±0.1 % of Reading Local Indicator Integral LCD Display Indicator Scale / Units: Calibrated in Engineering Units (°C and °F) Electrical Connection: 1/2" NPTF (2 Nos.) Mounting Brackets 2" pipe mount with SS brackets Material Certification BS EN10204 3.1 PURCHASE Manufacturer: VTA Make/Model: VTA Supplier: VTA Requisition/PO No Tag No. P&ID Number Service Line / Equipment No. Hazardous Area Classification:
45 46 47 48 Note: 1. Refer to Figure-1 in Appendix
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 11
of
18
UH
Document Number : 15984-BP-10400-IC-DAS-0001
Client Name
Appendix for Temperature Transmitter (RTD-Skin)
SN 1 2 3 4 5
Tag Number 10-401-TT-001 10-401-TT-002 10-402-TT-001 10-402-TT-002 10-403-TT-001
6
10-403-TT-002
7
10-404-TT-001
8
10-404-TT-002
9
10-405-TT-001
10 10-405-TT-002 11 10-406-TT-001 12 10-406-TT-002 13 10-407-TT-001 14 10-407-TT-002 15 10-408-TT-001 16 10-408-TT-002 17 10-409-TT-001 18 10-409-TT-002 19 10-410-TT-001 20 10-410-TT-002 21 10-411-TT-001 22 10-411-TT-002
Service SV-01, 10-401-MOV-001 UPSTREAM TEMPERATURE SV-01, 10-401-MOV-001 DOWNSTREAM TEMPERATURE SV-02, 10-402-MOV-002 UPSTREAM TEMPERATURE SV-02, 10-402-MOV-002 DOWNSTREAM TEMPERATURE SV-03, 10-403-MOV-003 UPSTREAM TEMPERATURE SV-03, 10-403-MOV-003 DOWNSTREAM TEMPERATURE SV-04, 10-404-MOV-004 UPSTREAM TEMPERATURE SV-04, 10-404-MOV-004 DOWNSTREAM TEMPERATURE SV-05, 10-405-MOV-005 UPSTREAM TEMPERATURE SV-05, 10-405-MOV-005 DOWNSTREAM TEMPERATURE SV-06, 10-406-MOV-006 UPSTREAM TEMPERATURE SV-06, 10-406-MOV-006 DOWNSTREAM TEMPERATURE SV-07, 10-407-MOV-007 UPSTREAM TEMPERATURE SV-07, 10-407-MOV-007 DOWNSTREAM TEMPERATURE SV-08, 10-408-MOV-008 UPSTREAM TEMPERATURE SV-08, 10-408-MOV-008 DOWNSTREAM TEMPERATURE SV-09, 10-409-MOV-009 UPSTREAM TEMPERATURE SV-09, 10-409-MOV-009 DOWNSTREAM TEMPERATURE SV-10, 10-410-MOV-010 UPSTREAM TEMPERATURE SV-10, 10-410-MOV-010 DOWNSTREAM TEMPERATURE SV-11, 10-411-MOV-011 UPSTREAM TEMPERATURE SV-11, 10-411-MOV-011 DOWNSTREAM TEMPERATURE
Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-18"-001-D0Z 15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-18"-001-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-18"-002-DOZ 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-18"-002-D0Z
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Design Temp Pressure Min Max Min Max degC Kg/cm2g 0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
0
65
--
99
Operating Velocity Viscosity U Length Temp Pressure m/s Min Max Min Max Specific (Cst) mm degC Kg/cm2g Gravity --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 26 91 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9 --35 23 61 Note-9 400 Note-9
B Sheet 12 Thermowell ProcessConnection 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150 2", RF, 150#, Serrated Finished 125~150
of
18
Cal. Range degC Inst. Range degC 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 60 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA 0 - 50 VTA - VTA
Remarks
Rev
UH
Document Number : 15984-BP-10400-IC-DAS-0001 Appendix for Temperature Transmitter (RTD-Skin)
Client Name Project Number
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL) : 403102-15984
Figure 1
B Sheet 13
of
18
UH
Cover Page for Pressure Gauge
DATASHEETS FOR PRESSURE GAUGE SV STATION
B A Rev
25/11/19 06/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 14
of
18
UH
Index for Pressure Gauge Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Pressure Gauge Index for Pressure Gauge General Notes for Pressure Gauge Datasheet for Pressure Gauge Appendix for Pressure Gauge
Remarks
Reivsion
14 15 16 17 18
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 15
of
18
UH
General Notes for Pressure Gauge Sn
1
Notes
Rev
Abbreviations VTA - Vendor to Advice NA - Not Applicable Datasheet shall be read in conjunction with Specification for Field Instruments 15984-BP-10-IC-SPC-0008 & Piping Material Specification 15984-BP-10-PE-SPC-0001.
2
316SS tags stamped with Tag No. in 6mm characters shall be permanently attached using 316SS screws or wire.
3
Gauges & accessories shall be assembled, supplied & tested as one assembly.
4
All pressure gauges shall be direct mounted type & same shall be glycerine filled type.
5
To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves.
6
Gauges shall be bourdon tube type as per BS EN 837.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 16
of
18
UH
Datasheet for Pressure Gauge 1 2 3 4
Tag No. P&ID Number Service Line / Equipment No.
6 7 8 9 10
Fluid Name/State: Design Pressure (kg/cm²g) Design Temperature (°C) Operating Pressure (kg/cm²g) Operating Temperature (°C)
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Gauge Type Pressure Element Type Range (Kg/cm²g) Mounting Dial Size Dial Color Case Material Overrange Blow-Out Protection Lens Material Pressure Element Material Socket Material Connection Size Connection Location Movement Material Nominal Accuracy Ingress Protection Manifold Type Liquid Filling Zero Adjustment Micrometer Adjustment Manifold MOC
33 34 35 36 37 38
Gauge Saver: Pulsation Dampener Movement Damping: Gauge Saver / Pulsation Dampener Material Material certification Test certification
39 40 41 42
Manufacturer: Make/Model: Supplier: Requisition/PO No
B A Rev
25/11/19 06/11/19 Date
MIN MIN MIN MIN
GENERAL Refer Appendix Refer Appendix Refer Appendix Refer Appendix PROCESS DATA Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix MAX Refer Appendix Refer Appendix GAUGE Safety Pattern Bourdon Tube Refer Appendix Direct 150 mm White Background with Black marking SS316 130% of Full Scale Required (Back) Shatter proof Glass SS316 SS316 1/2" NPT(M) Bottom SS316 ±1% of FSD IP 65 as minimum Not Applicable Glycerine External Yes NA OPTIONS Refer Appendix Refer Appendix Required SS316 BS EN 10204 3.1 Required PURCHAES VTA VTA VTA
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
SHAS SAVV Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10400-IC-DAS-0001
Sheet 17
of
18
UH
Document Number : 15984-BP-10400-IC-DAS-0001 Appendix for Pressure Gauge
SN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Tag Number 10-401-PG-003 10-401-PG-004 10-402-PG-003 10-402-PG-004 10-403-PG-003 10-403-PG-004 10-404-PG-003 10-404-PG-004 10-405-PG-003 10-405-PG-004 10-406-PG-003 10-406-PG-004 10-407-PG-003 10-407-PG-004 10-408-PG-003 10-408-PG-004 10-409-PG-003 10-409-PG-004 10-410-PG-003 10-410-PG-004 10-411-PG-003 10-411-PG-004
Service
SV-01, 10-401-MOV-001 UPSTREAM PRESSURE SV-01, 10-401-MOV-001 DOWNSTREAM PRESSURE SV-02, 10-402-MOV-002 UPSTREAM PRESSURE SV-02, 10-402-MOV-002 DOWNSTREAM PRESSURE SV-03, 10-403-MOV-003 UPSTREAM PRESSURE SV-03, 10-403-MOV-003 DOWNSTREAM PRESSURE SV-04, 10-404-MOV-004 UPSTREAM PRESSURE SV-04, 10-404-MOV-004 DOWNSTREAM PRESSURE SV-05, 10-405-MOV-005 UPSTREAM PRESSURE SV-05, 10-405-MOV-005 DOWNSTREAM PRESSURE SV-06, 10-406-MOV-006 UPSTREAM PRESSURE SV-06, 10-406-MOV-006 DOWNSTREAM PRESSURE SV-07, 10-407-MOV-007 UPSTREAM PRESSURE SV-07, 10-407-MOV-007 DOWNSTREAM PRESSURE SV-08, 10-408-MOV-008 UPSTREAM PRESSURE SV-08, 10-408-MOV-008 DOWNSTREAM PRESSURE SV-09, 10-409-MOV-009 UPSTREAM PRESSURE SV-09, 10-409-MOV-009 DOWNSTREAM PRESSURE SV-10, 10-410-MOV-010 UPSTREAM PRESSURE SV-10, 10-410-MOV-010 DOWNSTREAM PRESSURE SV-11, 10-411-MOV-011 UPSTREAM PRESSURE SV-11, 10-411-MOV-011 DOWNSTREAM PRESSURE
Client Name Project Number
PID NUMBER
Fluid Name
Line Number
Fluid State
15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-401-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-402-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-403-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-404-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 1 10-405-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-406-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-407-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-408-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-409-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-410-P-4"-002-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-001-D1X 15984-BP-10-400-PR-PID-0005 SHEET 2 10-411-P-4"-002-D1X
(MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid (MSD/HSD/ ATF/ SKO) Liquid
Revision
: BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
B Sheet
: 403102-15984 Pressure Temp Dsg Op Dsg Op Min Min Min Min Max Max Max Max (DegC) (Kg/cm2g) -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -26 --99 91 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35 -23 --99 61 65 35
18 Gauge Saver Pulsation Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required Not Required
Instrument Range
Make and Model
2
(Kg/cm g) 0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
0 - 120
VTA
of
18
Remarks
Rev
DATA SHEET FOR CONDUCTIVITY ANALYZER AT BINA DESPATCH STATION
f
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
A
05/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0011
1 OF 4
INDEX Sr. No.
Tag No.
Page No.
1 2 3 4
COVERSHEET INDEX NOTES CONDUCTIVITY ANALYZER
1 2 3 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0011
2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Field Instruments "15984BP-10-IC-SPC-0008", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. The tag plates shall also be provided to the accessories supplied along with Conductivity Analyzer. 3. The Analyzer shall be in compliance with ASTM D2624. 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
Density @ 35 °C 3
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
kg/m
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
kg/m
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. The analyzer assembly shall be with retractable probe arrangement. All the required accessories including ball valve shall be supplied by Vendor. 10. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 11. The calibration solutions required during commissioning shall be provided by Vendor. It is vendor's responsibility to supply calibration solutions required for the minimum 6 months of operation after successful commissioning of the analyzer.
HOLD: 1. Process Operating Range provided is for ATF, details will be provided later for MS, HSD, SKO.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0011
3 OF 4
REV
DATA SHEET FOR CONDUCTIVITY ANALYZER 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
ANALYZER DATA / CONTROL UNIT
SAMPLE SENSOR / MEASURING UNIT
ANALYSER ACCESSORIES
CERTIFICATION
PURCHASE
B A Rev
Qty.
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
20/09/2019 05/09/2019 Date
Rev
10-100-CT-001 15984-BP-10-100-PR-POD-0002 SHEET 3
1
Flow Meter Assembly to Main Line Pump
Line Number Line Size / Schedule Line Material Hazardous area classification Fluid Name / State Flow Rate (Min/Norm/Max) Operating Pressure (Min/Norm/Max) Design Pressure Operating Temperature (Min/Norm/Max) Design Temperature Opr. Specific Gravity Opr. Viscosity Operating Range
Analyzer Type Measuring Method Enclosure Material Electrical Certification Ingress Protection Temperature Compensation Power Supply Cable Entry Output Signal Serial Link Port Display Mounting Location Transient Protection Load Impendence Accuracy Repeatability Drift Compensation Sample Probe Sample Probe Connection Type Connection Size Flange Rating Sensor type Sensor material Wetted part material Measuring Range Operating Temperature Range Alarms: Contact Type Contact Rating Response time Quantity
m³/hr kg/cm²g kg/cm²g °C °C
10-100-P-18"-027-A1X 18" / SCH. 20 Zone-1 Gr. IIA/IIB, T3 Hydrocarbon 420 5.8
Liquid 520 6 18 35
0
730 6.1
65 Note 7 Note 7 0 - 2000 (Hold 1)
Cp pS/meter
Conductivity VTA Epoxy Coated Die Cast Aluminium (for transmitter) Ex'i' IP 65 minimum Required (VTA) 24V DC (Loop Powered) VTA 1/2" NPT- 3 Nos. 4 - 20 mA HART VTA Integral LCD Display Retractable Mounting type (Note 9) Field Required, Note 4 600 ohm ± 1.5% of reading ± 1.5% of reading Required (VTA) Required, Note 9 Flanged 2" SS 316 300# In-line conductivity sensor SS316 SS316 0 - 800 pS/meter (VTA) VTA 1 No. for Fault Volt Free 2 A, 24V DC VTA 1 No.
Power Consumption
Material
Sample Handling Unit Sample Cooler Type of Sample Cooler Connection Type & Size Wetted Material Cable: a) Type b) Cable Length c) Cable Gland Flow Switch Calibration Accessories
Note 10 5 meters Note 10 NA Note 11
Material Certification Calibration Certification NACE Requirement
BS EN 10204 3.1 Required NA
NA NA NA NA NA
Manufacturer Model PO No. Requisition No.
VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
Project No: Datasheet No:
POLG NAIU / KAVK POLG NAIU / KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0011
Client
SHEET 4 OF 4
DATA SHEET FOR CONDUCTIVITY ANALYZER AT PANKI RECEIPT STATION
f
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
A Rev.
05/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) Project No: Datasheet No:
BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10300-IC-DAS-0011
SHEET 1 OF 4
INDEX Sr. No.
Tag No.
Page No.
1 2 3 4
COVERSHEET INDEX NOTES CONDUCTIVITY ANALYZER
1 2 3 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0011
SHEET 2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Field Instruments "15984REV BP-10-IC-SPC-0008", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. The tag plates shall also be provided to the accessories supplied along with Conductivity Analyzer. 3. The Analyzer shall be in compliance with ASTM D2624. 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
Density @ 35 °C 3
Viscosity @ 35 °C
Viscosity at 37.8 °C
kg/m
cSt
kg/m
cSt
cSt
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
1
HSD
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. The analyzer assembly shall be with retractable probe arrangement. All the required accessories including ball valve shall be supplied by Vendor. 10. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 11. The calibration solutions required during commissioning shall be provided by Vendor. It is vendor's responsibility to supply calibration solutions required for the minimum 6 months of operation after successful commissioning of the analyzer.
HOLD: 1. Process Operating Range provided is for ATF, details will be provided later for MS, HSD, SKO.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0011
3 OF 4
DATA SHEET FOR CONDUCTIVITY ANALYZER 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
ANALYZER DATA / CONTROL UNIT
SAMPLE SENSOR / MEASURING UNIT
ANALYZER ACCESSORIES
CERTIFICATION
PURCHASE
B A Rev
Qty.
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
20/09/2019 05/09/2019 Date
Rev
10-300-CT-001 15984-BP-10-300-PR-POD-0004 SHEET 3
1
Flow Meter Assembly to Receipt Manifold
Line Number Line Size / Schedule Line Material Hazardous area classification Fluid Name / State Flow Rate (Min/Norm/Max) Operating Pressure (Min/Norm/Max) Design Pressure Operating Temperature (Min/Norm/Max) Design Temperature Opr. Specific Gravity Opr. Viscosity Operating Range
Analyzer Type Measuring Method Enclosure Material Electrical Certification Ingress Protection Temperature Compensation Power Supply Cable Entry Output Signal Serial Link Port Display Mounting Location Transient Protection Load Impendence Accuracy Repeatability Drift Compensation Sample Probe Sample Probe Connection Type Connection Size Flange Rating Sensor type Sensor material Wetted part material Measuring Range Operating Temperature Range Alarms: Contact Type Contact Rating Response time Quantity
m³/hr kg/cm²g kg/cm²g °C °C
10-300-P-18"-016-B1X 18" / SCH. STD Zone-1 Gr. IIA/IIB, T3 Hydrocarbon 420 8.5
Liquid 520 10 18 35
0
730 13
65 Note 7 Note 7 0 - 2000 (Hold 1)
Cp pS/meter
Conductivity VTA Epoxy Coated Die Cast Aluminium (for transmitter) Ex'i' IP 65 minimum Required (VTA) 24V DC (Loop Powered) VTA 1/2" NPT- 3 Nos. 4 - 20 mA HART VTA Integral LCD Display Retractable Mounting type (Note 9) Field Required, Note 4 600 ohm ± 1.5% of reading ± 1.5% of reading Required (VTA) Required, Note 9 Flanged 2" SS 316 300# In-line conductivity sensor SS316 SS316 0 - 800 pS/meter (VTA) VTA 1 No. for Fault Volt Free 2 A, 24V DC VTA 1 No.
Power Consumption
Material
Sample Handling Unit Sample Cooler Type of Sample Cooler Connection Type & Size Wetted Material Cable: a) Type b) Cable Length c) Cable Gland Flow Switch Calibration Accessories
Note 10 5 meters Note 10 NA Note 11
Material Certification Calibration Certification NACE Requirement
BS EN 10204 3.1 Required NA
NA NA NA NA NA
Manufacturer Model PO No. Requisition No.
VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
Project No: Datasheet No:
POLG NAIU / KAVK POLG NAIU / KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10300-IC-DAS-0011
Client
SHEET 4 OF 4
DATA SHEET FOR AUTOMATIC SAMPLING SYSTEM AT BINA DESPATCH STATION
0
1/1/2020
Issued for Use
SRIM
POLG
NAIU/KAVK
B
21/11/2019
Issued for Customer Review
SRIM
POLG
NAIU/KAVK
-
A
7/11/2019
Issued for Inter Discipline Check
SRIM
POLG
NAIU/KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 1 of 4
Index Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-100-AP-002
15984-BP-10100-PR-PID-0002 SHT. 3
1 of 1 1 of 2 1 of 3 1 of 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 2
OF 4
General Notes Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013" and Piping Material Specification "15984BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013". 3. Automatic Sampling System assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for automatic sampling system during technical bid evaluation stage. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density 35 °C
Viscosity 35 °C
Vapour Pressure @35°C
Viscosity at 37.8 °C
kg/m3
cSt
kg/m3
cSt
kg/cm²a
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
0.1
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.61
0.51
3
SKO
780-830
1.53
821
1.22
0.3
1.18
821
1.22
0.3
1.18
780 @ 45°C
-
0.01 @37 °C
1.18 @ 45°C
4
PCK*
780-830
1.53
5
ATF
-
1.53 @ 5°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. All the tubing & fittings between the grab sampler & sample receiver shall be supplied by automatic sampling system vendor. 10. All the solenoid valves shall be considered as electrically actuated by 24VDC digital output signal from control system. 11. Vendor to confirm if additional receiver will be required to remove line-fill during normal operation. 12. No dedicated sample controller is required. The ASS system will be controlled and operated by station PLC 13. Ingress protection of all the electronic equipments, enclosure for sample receivers shall be IP65 minimum 14. Sample probe shall be designed to extend up to the center half of the pipe 15. Deleted
0
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 3 OF 4
Data Sheet for Automatic Sampaling System 1 Tag No 2 Quantity 3 P & ID Number GENERAL
PROCESS CONDITIONS
ASS SYSTEM
OTHER
PURCHASE
0 B A Rev
10-100-AP-002 1 15984-BP-10100-PR-PID-0002 SHT. 3
4 Service 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1/1/2020 21/11/2019 7/11/2019 Date
Rev
Multi-product line from Flowmeters to Mainline Pump suction
Line Number Line Size Schedule Line Material Hazardous area classification Fluid Type/State Design Pressure (Min/Max) Design Temperature (Min/Max) Flow Rate (Min/Nor/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
kg/cm²g °C m³/hr kg/cm²g °C (Kg/m³) @ 15°C (Cst) @ 20°C kg/cm²a m/s
Vapour Pressure Velocity Purpose Sample Controller Sample Receiver Size & Quantity Power Supply Power Consumption Cable Entry Sample Probe Connection Type Flange Material Size Flange Rating Finish Output Signal Electrical Certification Hazardous Area Approval Certification Heat Tracing NACE Requirement Ingress Protection Rating Material Certification Manufacturer Model PO No. Requisition No.
Issued for Use Issued for Customer Review Issued for Inter Discipline Check Issue Description
10-100-P-18"-027-A1X 18" Carbon Steel (ASTM A672 Gr. B60) Zone-1 Gr. IIA/IIB, T3 Hydrocarbon (White Oil) 0 0 420 5
Sch. 20
Liquid 18 65 520
730 7 35
Note-8 Note-8 Note-8 2 Automatic Sample extraction of White oils Note-12 Required 18 Liters, 2 Nos. (Note-11) 240 V AC, 50Hz UPS (Note-10) VTA 1/2" NPT for Signal, 3/4" NPT for Power Supply Flanged 3" SS316 300# RF Serrated finish 125 to 250μinRa 4 - 20 mA HART for Weighing Transmitters Ex'd' for Solenoid Valves, Ex'i' for Weighing transmitters PESO Not Required NA Note-13 BS EN 10204 3.1 VTA VTA
SRIM SRIM SRIM Originated
Note-8
POLG POLG POLG Checked
NAIU/KAVK NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0013
SHEET 5 OF 4
DATA SHEET FOR AUTOMATIC SAMPLING SYSTEM AT PANKI RECEIPT STATION
0
1/1/2020
Issued for Use
SRIM
POLG
NAIU/KAVK
B
21/11/2019
Issued for Customer Review
SRIM
POLG
NAIU/KAVK
-
A
07/11/2019
Issued for Inter Discipline Check
SRIM
POLG
NAIU/KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0013
SHEET 1 of 4
Index Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-300-AP-001
15984-BP-10300-PR-PID-0004 SHT. 4
1 of 4 2 of 4 3 of 4 4 of 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0013
SHEET 2
OF 4
General Notes Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013" and Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Automatic Sampling System "15984-BP-10-IC-SPC-0013". 3. Automatic Sampling System assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for automatic sampling system during technical bid evaluation stage. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Viscosity 35 °C
Vapour Pressure @35°C
kg/m3
Density @ 15 °C
Viscosity @ 20 °C
Density 35 °C
kg/m3
cSt
Viscosity at 37.8 °C
cSt
kg/cm²a
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
0.1
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.61
0.51
3
SKO
780-830
1.53
821
1.22
0.3
1.18
4
PCK*
780-830
1.53
821
1.22
0.3
1.18
5
ATF
-
1.53 @ 5°C
780 @ 45°C
-
0.01 @37 °C
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. All the tubing & fittings between the grab sampler & sample receiver shall be supplied by automatic sampling system vendor. 10. All the solenoid valves shall be considered as electrically actuated by 24VDC digital output signal from control system. 11. Vendor to confirm if additional receiver will be required to remove line-fill during normal operation. 12. No dedicated sample controller is required. The ASS system will be controlled and operated by station PLC. 13. Ingress protection of all the electronic equipments, enclosure for sample receivers shall be IP65 minimum. 14. Sample probe shall be designed to extend up to the center half of the pipe. 15. Deleted
0
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0013
SHEET 3 of 4
Data Sheet for Automatic Sampaling System
GENERAL
PROCESS CONDITIONS
ASS SYSTEM
OTHER
PURCHASE
0 B A Rev
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1/1/2020 21/11/2019 07/11/2019 Date
Tag No Quantity P & ID Number Service Line Number Line Size Schedule Line Material Hazardous area classification Fluid Type/State Design Pressure (Min/Max) Design Temperature (Min/Max) Flow Rate (Min/Nor/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
kg/cm²g °C m³/hr kg/cm²g °C (Kg/m³) @ 15°C (Cst) @ 20°C kg/cm²a m/s
Vapour Pressure Velocity Purpose Sample Controller Sample Receiver Size & Quantity Power Supply Power Consumption Cable Entry Sample Probe Connection Type Flange Material Size Flange Rating Finish Output Signal Electrical Certification Hazardous Area Approval Certification Heat Tracing NACE Requirement Ingress Protection Rating Material Certification Manufacturer Model PO No. Requisition No.
Issued for Use Issued for Customer Review Issued for Inter Discipline Check Issue Description
Rev
10-300-AP-001 1 15984-BP-10300-PR-PID-0004 SHT. 4 Multi-product line to Outlet Manifold 10-300-P-18"-016-B1X 18" Sch. STD Carbon Steel (ASTM A672 Gr. B60) Zone-1 Gr. IIA/IIB, T3 Hydrocarbon (White Oil) Liquid 0 0 420 520 6.5
48 65 730 13 35
Note-8 Note-8 Note-8 2 Automatic Sample extraction of White oils Note-12 Required 18 Liters, 2 Nos. (Note-11) 240 V AC, 50Hz UPS (Note-10) VTA 1/2" NPT for Signal, 3/4" NPT for Power Supply Flanged 3" SS316 600# RF Serrated finish 125 to 250μinRa 4 - 20 mA HART for Weighing Transmitters Ex'd' for Solenoid Valves, Ex'i' for Weighing transmitters PESO Not Required NA Note-13 BS EN 10204 3.1 VTA VTA
SRIM SRIM SRIM Originated
Note-8
POLG NAIU/KAVK POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL)
Client
BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0013
4 of 4
DATA SHEET FOR DENSITY METER SKID AT BINA DESPATCH STATION
f
B
23/08/2019
Issued for Customer Review
TIRA
POLG
NAIU/KAVK
A Rev.
22/08/2019
Issued For Inter-Discipline Check
TIRA
POLG
NAIU/KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
1 OF 10
Index Sr No.
Tag No.
P&ID No.
Page No.
1
COVER SHEET
-
1 OF 10
2
INDEX
-
2 OF 10
3
NOTES-DENSITY-BINA
-
3 OF 10
4
10-100-DT-001
15984-BP-10-100-PR-PID-0002 Sheet 3
4 OF 10
5
NOTES-PG-BINA
-
5 OF 10
6
10-100-PG-001
15984-BP-10-100-PR-PID-0002 Sheet 3
6 OF 10
7
NOTES-ROTAMETER-BINA
-
7 OF 10
8
10-100-FSL-001
15984-BP-10-100-PR-PID-0002 Sheet 3
8 OF 10
9
NOTES-RO-BINA
-
9 OF 10
10
10-100-RO-001
15984-BP-10-100-PR-PID-0002 Sheet 3
10 OF 10
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
2 OF 10
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise. 1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges 15984-BP-10-PE-SPC-0003 and Specification for Valves 15984-BP-10PE-SPC-0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. RO shall be supplied by density meter vendor (loose) for installation in mainline to create the required flow through the skid. Refer sheets 7 and 8 OF 10 for RO datasheet. 7. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 8. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 9. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
kg/m3
cSt
kg/m3
cSt
cSt
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
Sr. No.
1
Product
Viscosity at 37.8 °C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 10. Density meter shall be vibrating tube type and sample RO based skid. Refer Specification for Density Meter "15984-BP-10-IC-SPC-0006" for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 11. Signals From Density converter shall be fed to Flow computer at Bina Despatch Terminal. 12. Density meter shall be able to detect any type of interface for products mentioned under note 9 with rate of change of density and provide one common interface alarm for indicating change in product. 13. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 14. Vendor to provide foundation details of density meter skid. 15. Flow direction shall be clearly stamped on meter body. 16. Burn out direction should be field selectable. 17. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10PE-SPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 18. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 19. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 20. Gasket material: RF type, 4.5mm thk, spiral wound, SS316+Graphite with soft steel centering ring to ASME B16.20. 21. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector, etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone-1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum. 22. The Optical interface detector will also be supplied and installed on density meter skid. Refer Datasheet for Optical Interface Detector "15984-BP-10100-ICDAS-0012" for the details.
Project No: Datasheet No:
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0006
SHEET 3 OF 10
REV
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Tag No P & ID Number Service
10-100-DT-001 15984-BP-10-100-PR-PID-0002 Sheet 3 10-100-BF-001 A/B Basket filter discharge to Mainline pump
Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
10-100-P-18"-027-A1X 18"/ SCH 20 Zone-1 Gr. IIA/IIB, T3. Hydrocarbon 420
m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
0
65
5.8
6 35 Note 9 Note 9
Note 9 Note 9
6.1 Note 9 Note 9
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
240 V AC, 50Hz UPS, 1 Phase 1/2" NPT- 2 nos, 3/4" NPT - 1no. Meter Mounted (Note 18) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 19) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 300# (Note 8) 2" Flanged 300# (Note 8) Required Required, with Low flow switch Note 8 Required Required (Note 13) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 12) 4-20mA isolated for density signal and potential free contact for interface alarm 240 V AC, 50Hz UPS, 1 Phase Not Required IP 65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
730
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using RO in mainline (Note 6) To Mainline Flanged 1" 300# (Note 8) Serrated Finish 125-250µin RA 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
Liquid 520 18
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Calibration Range Instrument Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
4 OF 10
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
5 OF 10
Data Sheet for Pressure Gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-100-PG-001
P & ID Number:
15984-BP-10-100-PR-PID-0002 Sheet 3
Service
10-100-BF-001 A/B basket filter discharge to Mainline pump
Line/ Equipment Number
10-100-P-2"-XXX-A1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
18 0
65
5.8
6
6.1
35
GAUGE: Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-10 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Zero Adjustment
External
Manifold MOC
SS 316
OPTIONS Gauge Saver:
Yes
Pulsation Dampener
No
Movement Damping:
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
Client
NAIU/KAVK NAIU/KAVK Approved
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0006
6 OF 10
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
Viscosity at 37.8 °C
kg/m3
cSt
kg/m3
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0006
SHEET 7 OF 10
Data Sheet for Rotameter
GENERAL
PROCESS CONDITIONS
FLOW METER
1 Tag No 2 P & ID Number
10-100-FSL-001 15984-BP-10-100-PR-PID-0002 Sheet 3
3 Service
(10-100-BF-001 A/B) Basket filter discharge to Mainline pump
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Line Number Line Size / Schedule
10-100-P-2"-XXX-A1X 1" / VTA
Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Side plate material Body/Flange material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Tube Material
Manufacturer Model
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
Hydrocarbon 420
Liquid 520
730 18 65
0 5.8
6 35 Note 4 Note 4
6.1
Note 4 Note 4 Note 4 Note 4 Metal Tube 1" 300# (VTA) Serrated Finish 125-250µin RA Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA VTA 24 VDC, 2 wire NAMUR (Note 7) Ex 'i' PESO 1/2" NPT, 2 no's Inline SS 316 SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1 VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10100-IC-DAS-0006
SHEET 8 OF 10
General Notes for Restriction Orifice Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer Name on upstream side. 3. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Viscosity @ 35 °C
Viscosity at 37.8 °C
True Vapour Pressure at 35 °C
kg/m
cSt
cSt
kg/cm²a
5 @ 25° C
837
3.5
2.1 @ 40° C
0.1
720-775
0.7
763
0.61
0.51
0.61
780-830
1.53
821
1.22
1.18
0.3
PCK*
780-830
1.53
821
1.22
1.18
0.3
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
-
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
HSD
810-845
2
MS
3
SKO
4 5
Sr. No.
Product
Density @ 15 °C 3
1
3
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 4. Vendor to provide sizing calculation for review. 5. Vendor to supply Restriction Orifice plates only. Flanges, Bolts and Gaskets shall be supplied by others. 6. Critical Temperature = 435 °C.(Hold 1)
HOLD: 1. Critical properties to be confirmed by the client.
Project No: Datasheet No:
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0006
SHEET 9 OF 10
Data Sheet for Restriction Orifice 1 Tag No 2 P & ID Number GENERAL
PIPE DATA
PROCESS CONDITIONS
ORIFICE PLATE AND HOLDER
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
OPTIONS
PURCHASE
B A Rev
10-100-RO-001 15984-BP-10-100-PR-PID-0002 Sheet 3
Service Assembly
10-100-BF-001 A/B basket filter discharge to Mainline pump Restriction Orifice Plate
Line Number Line Size Schedule Pipe I.D. Pipe O.D Pipe Material Pipe Insulation Fluid Fluid State Inlet Pressure (Min/Nor/Max) Inlet Temperature (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature Flow (Min/Nor/Max) Density (Min/Nor/Max) Density (@base) Viscosity (Min/Nor/Max) Base Pressure Base Temperature Molecular Weight Specific Heat Ratio (Cp/Cv) Compressibility Factor Maximum Allowable Pressure Drop Critical Pressure Vapor Pressure Plate Type Plate material Plate Thickness Design Code Beta Ratio d/D Orifice Bore Diameter Vent/Drain Hole Diameter Maximum Pressure Loss @ Full scale Uncertainty Flange Type Size, Rating, Facing
38 Bolts and Nuts Material ORIFICE FLANGES
10-100-P-18"-027-A1X SCH 20 in 17.362 ASTM A672 Gr. B60, CL 12 Hydrocarbon kg/cm²g 5.8 °C kg/cm²g °C 0 m³/hr 420 (Kg/m³) @ 15°C Note 3 Kg/m³ (Cst) Note 3 kg/cm²g °C k z kg/cm² kg/cm²(g) kg/cm² Square Edge, Concentric in VTA R. W. Miller Handbook in VTA in NA kg/cm² NA % NA
Flange Material Flange Finish Jack Screws
23/08/2019 22/08/2019 Date
Root Isolation Valves Type / End Connection
Straight Vanes Spool Piece Length NACE requirements Material Certification Manufacturer PO Number
Type Connection
NA BS EN 10204 3.1 VTA
Model No.
Issued for Customer Review Issued For Inter-Discipline Check Issue Description
18" 18 Liquid 6 35
6.1 18 65
520 Note 3
730 Note 3
Note 3 0 15
Note 3
NA 0.5 306 (Hold 1) Note 3 SS316 NA NA
WNRF (Note 5) ASTM A105N 18", 150#, RF Serrated Finish 125-250µin RA ASTM A193 Gr.B7 /194 Gr.2H (Note NA 5) 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring (Note 5) NA
39 Gasket 40 41 42 43 44 45 46 47 48
Rev
TIRA TIRA Originated
Project No: Datasheet No:
-
VTA
POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10100-IC-DAS-0006
Client
SHEET 10 OF 10
DATA SHEET FOR DENSITY METER SKID AT INTERMEDIATE PIGGING STATION
f
B
23/08/2019
Issued for Customer Review
TIRA
POLG
NAIU/KAVK
A Rev.
22/08/2019
Issued for Inter-Discipline Check
TIRA
POLG
NAIU/KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
1 OF 10
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1
COVER SHEET
-
1 OF 10
2
INDEX
-
2 OF 10
3
NOTES-DENSITY-IPS
4
10-200-DT-001
5
NOTES-PG-IPS
6
10-200-PG-001
7
NOTES-ROTAMETER-IPS
8
10-200-FSL-001
9
NOTES-RO-IPS
10
10-200-RO-001
Remark
Revision
3 OF 10 15984-BP-10-200-PR-PID-0003 Sheet 2
4 OF 10 5 OF 10
15984-BP-10-200-PR-PID-0003 Sheet 2
6 OF 10 7 OF 10
15984-BP-10-200-PR-PID-0003 Sheet 2
8 OF 10
15984-BP-10-200-PR-PID-0003 Sheet 2
10 OF 10
9 OF 10
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
2 OF 10
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise. 1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges 15984-BP-10-PE-SPC-0003 and Specification for Valves 15984-BP-10-PE-SPC0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. RO shall be supplied by density meter vendor (loose) for installation in mainline to create the required flow through the skid. Refer sheets 7 and 8 OF 10 for RO datasheet. 7. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 8. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 9. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
3
3
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
cSt 2.1 @ 40° C
1
HSD
810-845
5 @ 25° C
837
3.5
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 10. Density meter shall be vibrating tube type and RO based skid. Refer specification for density meter 15984-BP-10-IC-SPC-0006 for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 11. Signals From Density converter shall be fed to Flow computer at intermediate pigging station. 12. Density meter shall be able to detect any type of interface for products mentioned under note 9 with rate of change of density and provide one common interface alarm for indicating change in product. 13. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 14. Vendor to provide foundation details of density meter skid. 15. Flow direction shall be clearly stamped on meter body. 16. Burn out direction should be field selectable. 17. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PESPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 18. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 19. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 20. Gasket material: RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max 21. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector, etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone-1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984
SHEET
15984-BP-10200-IC-DAS-0006
3 OF 10
REV
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 Tag No 2 P & ID Number
10-200-DT-001 15984-BP-10-200-PR-PID-0003 Sheet 2
3 Service
(10-200-BF-001 A/B) Basket filter discharge flow to IPS scraper launcher
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
730
0
65
23
34 35 Note 9 Note 9
Note 9 Note 9
61 Note 9 Note 9
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
48 VDC 1/2" NPT- 2 nos, 3/4" NPT- 1 no. Meter Mounted (Note 18) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 19) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 900# RTJ (Note 8) 2" Flanged 900# RTJ (Note 8) Required Required, with Low flow switch Note 8 Required Required (Note 13) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 12) 4-20mA isolated for density signal and potential free contact for interface alarm 48 VDC Not Required IP 65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
Liquid 520 99
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using RO in mainline (Note 6) To Mainline Flanged 1" 900# RTJ (Note 8) Smooth Finish 63µinRA max. 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
10-200-P-18''-012-D1X 18"/ XS Zone-1 Gr. IIA/IIB, T3. Hydrocarbon 420
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Calibration Range Instrument Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10200-IC-DAS-0006
SHEET 4 OF 10
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-ICSPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
5 OF 10
Data Sheet for Pressure Gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-200-PG-001
P & ID Number:
15984-BP-10-200-PR-PID-0003 Sheet 2
Service
(10-200-BF-001 A/B) basket filter discharge flow to IPS scraper launcher
Line/ Equipment Number
10-200-P-2''-XXX-D1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
99 0
65
23
34
61
35
GAUGE Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-100 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Zero Adjustment
External
Manifold MOC
SS 316
OPTIONS Gauge Saver:
No
Pulsation Dampener
No
Movement Damping
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10200-IC-DAS-0006
SHEET 6 OF 10
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m3
cSt
kg/m3
cSt
cSt
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
Sr. No.
1
Product
Viscosity @ 35 °C
Viscosity at 37.8 °C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984
SHEET
15984-BP-10200-IC-DAS-0006
7 OF 10
Data Sheet for Rotameter 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
FLOW METER
10-200-FSL-001 15984-BP-10-200-PR-PID-0003 Sheet 2 (10-200-BF-001 A/B) basket filter discharge flow to IPS scraper launcher 10-200-P-2''-XXX-D1X 1" / VTA
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Line Number Line Size / Schedule Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Body/Flange material Side plate material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Rev
Tube Material
Manufacturer Model
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Hydrocarbon 420
Liquid 730
520 99 65
0 23
34 35 Note 4 Note 4
61
Note 4 Note 4 Note 4 Note 4 Metal Tube 1" 900# RTJ (VTA) Smooth Finish 63µinRA max. Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA VTA 24 VDC, 2 wire NAMUR (Note 7) Ex 'i' PESO 1/2" NPT, 2 no's Inline SS 316 SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1 VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10200-IC-DAS-0006
8 OF 10
General Notes for Restriction Orifice Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis 15984-BP-10-IC-BOD-0001, Specification For Density Meter 15984-BP-10-IC-SPC-0006, Piping Material Specification 15984-BP-10-PE-SPC-0001. 2. Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer Name on upstream side. 3. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
cSt
kg/m3
Viscosity at 37.8 °C
True Vapour Pressure at 35° C kg/cm²a
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
0.1
2
MS
720-775
0.7
763
0.61
0.51
0.61
3
SKO
780-830
1.53
821
1.22
1.18
0.3
821
1.22
1.18
0.3
-
-
1.18 @ 45°C
-
kg/m
4
PCK*
780-830
1.53
5
ATF
780 @ 45 °C
1.53 @ 5°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 4. Vendor to provide sizing calculation for review. 5. Vendor to supply Restriction Orifice plates only. Flanges, Bolts and Gaskets shall be supplied by others. 6. Critical Temperature = 435 °C.(Hold 1)
HOLD: 1. Critical properties to be confirmed by the client.
Project No: Datasheet No:
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10200-IC-DAS-0006
SHEET 9 OF 10
Data Sheet for Restriction Orifice
GENERAL
PIPE DATA
PROCESS CONDITIONS
ORIFICE PLATE AND HOLDER
1 Tag No 2 P & ID Number
10-200-RO-001 15984-BP-10-200-PR-PID-0003 Sheet 2.
3 Service
(10-200-BF-001 A/B) basket filter discharge flow to IPS scraper launcher
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Assembly
Restriction Orifice Plate
Line Number Line Size Schedule Pipe I.D. Pipe O.D Pipe Material Pipe Insulation Fluid Fluid State Inlet Pressure (Min/Nor/Max) Inlet Temperature (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature Flow (Min/Nor/Max) Density (Min/Nor/Max) Density (@base) Viscosity (Min/Nor/Max) Base Pressure Base Temperature Molecular Weight Specific Heat Ratio (Cp/Cv) Compressibility Factor Maximum Allowable Pressure Drop Critical Pressure Vapor Pressure Plate Type Plate material Plate Thickness Design Code Beta Ratio d/D Orifice Bore Diameter Vent/Drain Hole Diameter Maximum Pressure Loss @ Full scale Uncertainty Flange Type Size, Rating, Facing
38 Bolts and Nuts Material ORIFICE FLANGES
OPTIONS
PURCHASE
B A Rev
Rev
10-200-P-18''-012-D1X SCH XS in 15.7087 API 5L Gr. X70 PSL 2, SAW Hydrocarbon kg/cm²g 23 °C kg/cm²g °C 0 420 m³/hr (Kg/m³) @ 15°C Note 3 Kg/m³ (Cst) Note 3 kg/cm²g °C k z kg/cm² kg/cm²(g) kg/cm² Square Edge, Concentric in VTA R. W. Miller Handbook in VTA in NA kg/cm² NA % NA
Flange Material Flange Finish Jack Screws
23/08/2019 22/08/2019 Date
Root Isolation Valves Type / End Connection
Straight Vanes Spool Piece Length NACE requirements Material Certification Manufacturer PO Number
Type Connection
NA BS EN 10204 3.1 VTA
Model No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
18 Liquid 34 35
61 99 65
520
730
Note 3
Note 3
Note 3 0 15
Note 3
NA 0.5 306 (Hold 1) Note 3 SS316 NA NA
WNRF (Note 5) ASTM A694 F70 18", 600#, RF Serrated Finish 125-250µin RA ASTM A193 Gr.B7 /194 Gr.2H NA (Note 5) 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring (Note 5) NA
39 Gasket 40 41 42 43 44 45 46 47 48
18"
TIRA TIRA Originated
Project No: Datasheet No:
-
VTA
POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10200-IC-DAS-0006
Client
SHEET 10 OF 10
DATA SHEET FOR DENSITY METER SKID (10-300-DT-001) AT PANKI RECEIPT STATION
f
B
23/08/2019
Issued for Customer Review
TIRA
POLG
NAIU/KAVK
A Rev.
22/08/2019
Issued for Inter-Discipline Check
TIRA
POLG
NAIU/KAVK
-
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
1 OF 19
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1
COVER SHEET-(10-300-DT-001)
-
1 OF 19
2
INDEX
-
2 OF 19
3
NOTES-DENSITY-PANKI1
-
3 OF 19
4
10-300-DT-001
15984-BP-10-300-PR-PID-0004 Sheet 1
4 OF 19
5
NOTES-PG-PANKI1
-
5 OF 19
6
10-300-PG-001
15984-BP-10-300-PR-PID-0004 Sheet 1
6 OF 19
7
NOTES-ROTAMETER-PANKI1
-
7 OF 19
8
10-300-FSL-001
15984-BP-10-300-PR-PID-0004 Sheet 1
8 OF 19
9
NOTES-DPT-PANKI1
-
9 OF 19
10
10-300-DPT-001
15984-BP-10-300-PR-PID-0004 Sheet 1
10 OF 19
11
COVER SHEET-(10-300-DT-002)
-
11 OF 19
12
NOTES-DENSITY-PANKI2
-
12 OF 19
13
10-300-DT-002
15984-BP-10-300-PR-PID-0004 Sheet 3
13 OF 19
14
NOTES-PG-PANKI2
-
14 OF 19
15
10-300-PG-002
15984-BP-10-300-PR-PID-0004 Sheet 3
15 OF 19
16
NOTES-ROTAMETER-PANKI2
-
16 OF 19
17
10-300-FSL-002
15984-BP-10-300-PR-PID-0004 Sheet 3
17 OF 19
18
NOTES-RO-PANKI2
-
18 OF 19
19
10-300-RO-002
15984-BP-10-300-PR-PID-0004 Sheet 3
19 OF 19
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
2 OF 19
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise. 1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges: 15984-BP-10-PE-SPC-0003 and Specification for Valves: 15984-BP-10-PE-SPC0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Density @ 35 °C 3
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
kg/m
cSt
cSt
5 @ 25° C
837
3.5
2.1 @ 40° C
720-775
0.7
763
0.61
0.51
780-830
1.53
821
1.22
1.18
780-830
1.53
821
1.22
1.18
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
kg/m HSD
810-845
2
MS
3
SKO
4
PCK*
5
ATF
1
Viscosity @ 20 °C
3
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Density meter shall be vibrating tube type and sample pump based skid. Refer specification for density meter 15984-BP-10-IC-SPC-0006 for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 10. Signals From Density converter shall be fed to Flow computer at Panki receipt station. 11. Density meter shall be able to detect any type of interface for products mentioned under note 8 with rate of change of density and provide one common interface alarm for indicating change in product. 12. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 13. Vendor to provide foundation details of density meter skid. 14. Flow direction shall be clearly stamped on meter body. 15. Burn out direction should be field selectable. 16. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PESPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 17. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 18. Operating values of process parameters mentioned are for main line, vendor shall confirm the operating values after pump sizing. 19. Below are the mimimum requirements of sample pump. Selection of suitable type of pump required for the safe and continuous operation of density meter as per the requirement shall be responsibility of density meter vendor. a. Pump Tag No - 10-300-DM-CF-101 (Hold 1) b. Hazardous area classification - Zone-1 Gr. IIA/IIB, T3, PESO Certified c. Ambient Temperature - 0 to 48 °C d. Power Supply - 240 VAC, 1 phase, 50 Hz, UPS power supply e. Electrical Certification / Ingress Protection - Ex'd' / IP 65 f. Local control Station - Required, Flameproof 20. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 21. Gasket material: RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max. 22. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone-1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum.
Hold: 1. Pump tag number.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.: Datasheet No:
403102-15984 15984-BP-10300-IC-DAS-0006
SHEET 3 OF 19
REV
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Tag No P & ID Number Service Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
8.5
10
13
Note 8 Note 8
35 Note 8 Note 8
Note 8 Note 8
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
240 V AC, 50Hz UPS, 1 Phase 1/2" NPT- 2 nos, 3/4" NPT - 1 no. Meter Mounted (Note 17) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 20) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 900# RTJ (Note 7) 2" Flanged 900# RTJ (Note 7) Required Required, with Low flow switch Note 7 Required Required (Note 12) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 11) 4-20mA isolated for density signal and potential free contact for interface alarm 240 V AC, 50Hz UPS, 1 Phase Not Required IP 65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
730
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using sample pump To Mainline Flanged 1" 900# RTJ (Note 7) Smooth Finish 63µinRA max. 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
10-300-DT-001 15984-BP-10-300-PR-PID-0004 Sheet 1 From SV station to (10-300-SRB-001) scraper receiver 10-300-P-2"-010-D1X 2"/ SCH 80 Zone-1 Gr. IIA/IIB, T3. Hydrocarbon Liquid 420 520 99 0 65
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Instrument Range Calibration Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
4 OF 19
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
5 OF 19
Data Sheet for Pressure gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-300-PG-001
P & ID Number:
15984-BP-10-300-PR-PID-0004 Sheet 1
Service
From SV station to (10-300-SRB-001 ) scraper receiver
Line/ Equipment Number
10-300-P-2"-010-D1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
99 0
65
8.5
10
13
35
GAUGE Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-25 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Manifold MOC
SS 316
OPTIONS Gauge Saver:
Yes
Pulsation Dampener
No
Movement Damping:
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
6 OF 19
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
Viscosity at 37.8 °C
kg/m3
cSt
kg/m3
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
7 OF 19
Data Sheet for Rotameter
GENERAL
PROCESS CONDITIONS
FLOW METER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Tag No P & ID Number Service Line Number Line Size / Schedule
10-300-FSL-001 15984-BP-10-300-PR-PID-0004 Sheet 1 From SV station to (10-300-SRB-001) scrapper receiver 10-300-P-2"-010-D1X 1" / SCH 80
Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Body/Flange material Side plate material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Rev
Hydrocarbon 420
Liquid 520
730 99 65
0 8.5 Note 4 Note 4 Metal Tube 1" 900# RTJ (VTA) Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA 24 VDC, 2 wire Ex 'i' 1/2" NPT, 2 no's Inline SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass
10 35 Note 4 Note 4
13 Note 4 Note 4
Smooth Finish 63µinRA max.
VTA NAMUR (Note 7) PESO
SS 316
RTJ Type, Octagonal ring joint, soft iron to ASME B16.20 - 90 HB max NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1
Tube Material
Manufacturer Model
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
8 OF 19
General Notes for Diff. Pressure Transmitter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Diffrential Pressure Transmitter shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex’d’/Ex’e’. 7. Burn out direction shall be field selectable. 8. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
Density @ 15 °C 3
Viscosity @ 35 °C
3
Viscosity at 37.8 °C
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
ATF
780 @ 45 °C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Transmitters shall have minimum permissible load resistance of 600 ohms at 24 VDC power supply. 10. Calibration range of Differential Pressure Transmitter shall be verified by vendor as per actual installation of transmitter on skid.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0006
9 OF 19
Data Sheet for Diff. Pressure Transmitter Manufacturer:
VTA
Make/Model:
VTA
Supplier:
VTA
Requisition/PO No
Rev -
GENERAL Tag No:
10-300-DPT-011
P & ID Number:
15984-BP-10-300-PR-PID-0004 Sheet 1
Service
From SV station to (10-300-SRB-001) scraper receiver
Line / Equipment No.
10-300-P-2"-010-D1X
Hazardous area classification:
Zone-1 Gr. IIA/IIB, T3.
PROCESS Fluid Type/State:
Hydrocarbon / Liquid
Design Pressure kg/cm²g
(Min/Max)
Design Temperature °C
(Min/Max)
99 0
65
Specific Gravity
Note 8
Density (kg/m³)
Note 8
Viscosity (Cst)
Note 8
Operating Pressure kg/cm²g
(Min/Nor/Max)
Operating Temperature °C
(Min/Nor/Max)
8.5
10
13
35
Operating Differential Pressure Range Kg/cm²
VTA
TRANSMITTER Mounting:
Remote mounted on density meter skid
Body Material:
SS 316
Enclosure Material:
Epoxy coated Die Cast Aluminium
Element Type:
Diaphragm
Bolting Material:
ASTM A193 Gr.B8 / 194 Gr.8 (VTA)
Element Material:
SS316
O-Ring Material:
Teflon
Ingress Protection Rating:
IP65 minimum
Hazardous Area Approval Certification
PESO
Electrical Certification
Ex 'i'
Power Supply:
24 VDC, 2 wire
Output Signal
4 - 20 mA HART
Crippled Mode Detection
Required (as per NAMUR NE 43)
Burn out direction
Low (Field Configurable)
Calibration Range(kg/cm²)
0 - 1 (VTA)
Instrument Range(kg/cm²)
VTA
Accuracy (±% Span)
±0.075% of span
Repeatability
±0.1% of Reading
Local Indicator
Integral LCD Display
Indicator Scale:
Calibrated in Engineering Units
Process Connection:
1/2" NPT (F)
Electrical Connection:
1/2" NPT, 2 no's
Over-range Protection
As per Manufacturer Standard
OPTIONS Valve Manifold Type:
5 Valve Manifold
Valve Manifold Material:
SS 316
Valve Manifold Manufacturer & Model:
VTA
Vent/Drain Connections:
Required (On Manifold)
Manifold Mounting:
Coplanar / VTA
NACE Requirement
Not Required
Material Certification
BS EN 10204 3.1
Mounting Brackets:
SST Bracket
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 10 OF 19
DATA SHEET FOR DENSITY METER SKID (10-300-DT-002) AT PANKI RECEIPT STATION
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 11 OF 19
General Notes for Density Meter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001", Specification for Flanges: 15984-BP-10-PE-SPC-0003 and Specification for Valves: 15984-BP-10-PE-SPC-0004". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Density meter skid assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005". 4. Surge/Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. RO shall be supplied by density meter vendor (loose) for installation in mainline to create the required flow through the skid. Refer sheets 18 and 19 of 19 for RO datasheet. 7. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 8. Density meter skid piping, valves and fittings, nuts & bolts, inline instruments material of construction shall be minimum SS 316 and shall be rated for given process conditions. Flange rating shall be as per ASME B16.5. 9. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
Viscosity @ 35 °C
kg/m3
cSt
kg/m3
cSt
Viscosity at 37.8 °C cSt
5 @ 25° C
837
3.5
2.1 @ 40° C
1
HSD
810-845
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 10. Density meter shall be vibrating tube type and RO based skid. Refer specification for density meter 15984-BP-10-IC-SPC-0006 for details. Typical arrangement shown in specification indicates the minimum requirements. Details of the package shall be provided by vendor. 11. Signals From Density converter shall be fed to Flow computer at Panki receipt station. 12. Density meter shall be able to detect any type of interface for products mentioned under note 9 with rate of change of density and provide one common interface alarm for indicating change in product. 13. The density converter shall be microprocessor based unit and shall be suitable for flush panel mounting in CP (metering) panel supplied by others. The panel will be installed in safe area. The density converter shall have programmable alarm set points. 14. Vendor to provide foundation details of density meter skid. 15. Flow direction shall be clearly stamped on meter body. 16. Burn out direction should be field selectable. 17. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PE-SPC0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 18. All interconnecting cables between transducers / preamplifier and transmitters and cable glands shall be supplied by vendor in case of remote mounted transmitter. 19. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. 20. Gasket material: RF type, 4.5mm thk, spiral wound, SS316+Graphite with soft steel centering ring to ASME B16.20. 21. Skid mounted Junction Boxes shall be supplied by Vendor. Separate Junction Boxes shall be provided for IS Analogue, Non IS Analogue, IS Digital, Non IS Digital, Power Supply, installation of external surge protector, etc. Flame proof Junction Boxes shall be weatherproof to IP65 minimum, Ex 'd' certified and suitable for installation in Zone1 Gr.IIA/IIB, T3 area. Material of construction of Junction Box shall be LM-6 cast aluminum. 22. The Optical interface detector will also be supplied and installed on density meter skid. Refer Datasheet for Optical Interface Detector "15984-BP-10300-IC-DAS-0012" for the details.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 12 OF 19
Data Sheet for Density Meter
GENERAL
PROCESS CONDITIONS
DENSITY METER
TRANSMITTER
DENSITY METER SKID AND OPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Tag No P & ID Number Service Line Number Line Size / Schedule Hazardous area classification Fluid Type/State Flow (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature (Min/Max) Operating Pressure (Min/Nor/Max) Operating Temperature (Min/Nor/Max) Density (Min/Nor/Max) Viscosity
10-300-DT-002 15984-BP-10-300-PR-PID-0004 Sheet 3 (10-300-BF-001 A/B) Basket filter discharge flow to receipt manifold 10-300-P-18"-016-B1X 18"/ STD Zone-1 Gr. IIA/IIB, T3. Hydrocarbon Liquid m³/hr kg/cm²g °C kg/cm²g °C (Kg/m³) @ 15°C (Cst)
PURCHASE
B A Rev
23/08/2019 22/08/2019 Date
730
48 65
0 8.5
10
13
Note 9 Note 9
35 Note 9 Note 9
Note 9 Note 9
Power Supply Electrical Connection Mounting Local Indicator Output Signal Enclosure Material: Electrical Certification Crippled Mode Detection Burn out direction Hazardous Area Approval Certification Skid Inlet Size & rating Skid Outlet size & rating Rotameter Pressure Gauge Skid Piping Material Drain & Vent Density converter
240 V AC, 50Hz UPS, 1 Phase 1/2" NPT- 2 nos, 3/4" NPT - 1no. Meter Mounted (note 18) Integral LCD Display Pulse output, 4-20mA with HART Epoxy Coated Die Cast Aluminium Ex 'i' (Note 19) Required (as per NAMUR NE 43) High (Field Configurable) PESO 2" Flanged 600# (Note 8) 2" Flanged 600# (Note 8) Required Required, with Low flow switch Note 8 Required Required (Note 13) 4~20 mA signals will be provided by purchaser to density converter for compensation Required (Note 12) 4-20mA isolated for density signal and potential free contact for interface alarm 240 V AC, 50Hz UPS, 1 Phase Not Required IP65 minimum BS EN 10204 3.1 VTA VTA
49 Outputs
OTHER
520
Vibrating-element (or natural resonance) In mainline bypass Skid Mounted Bypass line Using RO in mainline (Note 6) To Mainline Flanged 1" 600# (Note 8) Serrated Finish 125-250µin RA 500-1000 Kg/m³ VTA SS316 SS316 SS316 SS316 (VTA) Required (3- wire PT-100) ± 0.1 kg/m³ or better ± 0.02 kg/m³ or better of measured value Less than 60 Seconds
48 Interface Detection
50 51 52 53 54 55 56 57
420
Type Meter Installation Mounting Sample By Pass Sample Return End Connection Type Flange Size and Rating Flange Finish Calibration Range Instrument Range Material - Body Flange Other Wetted Parts Material Vibrating Element Material Built in - Temperature Sensor Accuracy Repeatability Response Time including Sample Transport
47 External Pressure & Temperature Signal DENSITY CONVERTER
Rev
Power Supply to density converter NACE Requirement Ingress Protection Rating: Material Certification Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 13 OF 19
General Notes for Pressure Gauge Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Pressure gauge shall be direct mount type and same shall be glycerin filled. 4. Gauges shall be bourdon tube type as per BS EN 837. 5. To facilitate pressure gauge removal and alignment, gauges shall be connected to the piping by means of gauge adapter and not directly into valves. 6. 2-Valve manifold with 1/2" NPT(F) ports at process and pressure gauge end and 1/2" NPT(F) Drain/Vent port shall be considered.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 14 OF 19
Data Sheet for Pressure Gauge Manufacturer:
VTA
Make/Model:
VTA
Rev
Requisition/PO No:
-
GENERAL Tag No:
10-300-PG-002
P & ID Number:
15984-BP-10-300-PR-PID-0004 Sheet 3.
Service
(10-300-BF-001 A/B) basket filter discharge flow to receipt manifold
Line/ Equipment Number
10-300-P-2"-XXX-B1X
PROCESS DATA Fluid Name:
Hydrocarbon
Fluid State:
Liquid
Design Pressure (Min. / Max.)
Kg/cm²g
Design Temperature(Min. / Max.)
°C
Operating Pressure (Min/Norm/Max)
Kg/cm²g
Operating Temperature (Min/Norm/Max)
°C
48 0
65
8.5
10
13
35
GAUGE Gauge Type
Safety Pattern
Pressure Element Type:
Bourdon Tube
Calibration Range (Kg/cm²g):
0-25 (VTA)
Mounting:
Local / Direct
Dial Size:
150 mm
Dial Color:
White With Black Markings
Case Material:
SS 316
Over-range:
130% of Full Scale
Blow-Out Protection:
Required (Back)
Lens Material:
Shatter Proof Glass
Pressure Element Material:
SS 316
Socket Material:
SS 316
Connection Size:
1/2" NPT (M)
Connection Location:
Bottom
Movement Material:
SS 316
Nominal Accuracy:
±1% of full range
Ingress Protection Rating:
IP 65 minimum
Manifold Type
2 Valve Manifold
Micrometer Adjustment
Yes
Zero Adjustment
External
Manifold MOC
SS 316
OPTIONS Gauge Saver:
Yes
Pulsation Dampener
No
Movement Damping:
No
Gauge Saver / Pulsation Dampener Material
SS 316
Certification: Material and Test certification
BS EN 10204 3.1
B A Rev
23/08/2019 22/08/2019 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 15 OF 19
General Notes for Rotameter Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1.Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC0006" & Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Rotameter shall be provided with inlet and outlet float stopper. 4. Flow meter shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
cSt
cSt
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
Sr. No.
Product
Density @ 15 °C 3
1
3
Viscosity @ 35 °C
Viscosity at 37.8 °C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 5. All spare cable entries shall be fitted with Ex'e'/Ex'd' dual certified, nickel plated brass, PESO certified sealing plugs. Used cable entries shall be provided with plastic plugs. 6. The cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e'/Ex'd'. 7. Rotameter shall be supplied with low flow limit switch.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 16 OF 19
Data Sheet for Rotameter 1 Tag No 2 P & ID Number GENERAL
PROCESS CONDITIONS
FLOW METER
10-300-FSL-002 15984-BP-10-300-PR-PID-0004 Sheet 3. (10-300-BF-001 A/B) basket filter discharge flow to receipt manifold 10-300-P-2"-XXX-B1X 1" / VTA
3 Service 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Line Number Line Size / Schedule Fluid Type/State Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) Body Type Flange Size and Rating Flange Finish Inlet connection Outlet connection Indicator Scale type Indicator Scale LRV Indicator Scale URV Supply Voltage Output Signal Electrical Certification Haz. Area Approval Certificate Electrical Connection Mounting type Body/Flange material Side plate material Bolting material Window material
28 Gasket material
METER TUBE AND FLOAT
OPTIONS
PURCHASE
B A Rev
29 30 31 32 33 34 35 36 37 38 39
23/08/2019 22/08/2019 Date
Packing material Housing Material Accuracy Tube Type Float Material Tube Nominal Size Ingress Protection Rating: Material Certification
Rev
Tube Material
Manufacturer Model
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Hydrocarbon 420
Liquid 520
730
48 65
0 8.5
10 35 Note 4 Note 4
13
Note 4 Note 4 Note 4 Note 4 Metal Tube 1" 600# (VTA) Serrated Finish 125-250µin RA Bottom (Vertical) Top (Vertical) Direct Reading - Analog VTA VTA 24 VDC, 2 wire NAMUR (Note 7) PESO Ex 'i' 1/2" NPT, 2 no's Inline SS 316 SS 316 ASTM A193 Gr.B8 /194 Gr.8 Glass 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring NA Epoxy Coated Die Cast Aluminium ±1% of full range Tapered Metal tube SS316 SS316 VTA IP 65 minimum BS EN 10204 3.1 VTA VTA
TIRA TIRA Originated
POLG POLG Checked
NAIU/KAVK NAIU/KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 17 OF 19
General Notes for Restriction Orifice Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis 15984-BP-10-IC-BOD-0001, Specification For Density Meter 15984-BP-10-IC-SPC-0006, Piping Material Specification 15984-BP-10-PE-SPC-0001. 2. Orifice plate shall be engraved with tag no, Line Diameter, Bore Diameter, Plate Material, Plate Thickness and Manufacturer Name on upstream side. 3. It shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m3
cSt
kg/m
Viscosity @ 35 °C
3
Viscosity at 37.8 °C
True Vapour Pressure at 35° C kg/cm²a
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
0.1
2
MS
720-775
0.7
763
0.61
0.51
0.61
3
SKO
780-830
1.53
821
1.22
1.18
0.3
4
PCK*
780-830
1.53
821
1.22
1.18
0.3
5
ATF
780 @ 45 °C
1.53 @ 5°C
-
-
1.18 @ 45°C
-
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 4. Vendor to provide sizing calculation for review. 5. Vendor to supply Restriction Orifice plates only. Flanges, Bolts and Gaskets shall be supplied by others. 6. Critical Temperature = 435 °C.(Hold 1)
HOLD: 1. Critical properties to be confirmed by the client.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
Datasheet No:
15984-BP-10300-IC-DAS-0006
SHEET 18 OF 19
Data Sheet for Restriction Orifice
GENERAL
PIPE DATA
PROCESS CONDITIONS
ORIFICE PLATE AND HOLDER
1 Tag No 2 P & ID Number
10-300-RO-002 15984-BP-10-300-PR-PID-0004 Sheet 3.
3 Service
(10-300-BF-001 A/B) basket filter discharge flow to receipt manifold
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
Assembly
Restriction Orifice Plate
Line Number Line Size Schedule Pipe I.D. Pipe O.D Pipe Material Pipe Insulation Fluid Fluid State Inlet Pressure (Min/Nor/Max) Inlet Temperature (Min/Nor/Max) Design Pressure (Min/Max) Design Temperature Flow (Min/Nor/Max) Density (Min/Nor/Max) Density (@base) Viscosity (Min/Nor/Max) Base Pressure Base Temperature Molecular Weight Specific Heat Ratio (Cp/Cv) Compressibility Factor Maximum Allowable Pressure Drop Critical Pressure Vapor Pressure Plate Type Plate material Plate Thickness Design Code Beta Ratio d/D Orifice Bore Diameter Vent/Drain Hole Diameter Maximum Pressure Loss @ Full scale Uncertainty Flange Type Size, Rating, Facing
38 Bolts and Nuts Material ORIFICE FLANGES
OPTIONS
PURCHASE
B A Rev
Rev
10-300-P-18"-016-B1X STD in 17.362 ASTM A672 Gr. B60, CL 12 Hydrocarbon kg/cm²g 8.5 °C kg/cm²g °C 0 m³/hr 420 (Kg/m³) @ 15°C Note 3 Kg/m³ (Cst) Note 3 kg/cm²g °C k z kg/cm² kg/cm²(g) kg/cm² Square Edge, Concentric in VTA R. W. Miller Handbook in VTA in NA kg/cm² NA % NA
Flange Material Flange Finish Jack Screws
23/08/2019 22/08/2019 Date
Root Isolation Valves Type / End Connection
Straight Vanes Spool Piece Length NACE requirements Material Certification Manufacturer PO Number
Type Connection
NA BS EN 10204 3.1 VTA
Model No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
18 Liquid 10
13
35 48 65 520
730
Note 3
Note 3
Note 3 0 15
Note 3
N/A 0.5 306 (Hold 1) Note 3 SS316 NA NA
WNRF (Note 5) ASTM A105N 18", 300#, RF Serrated Finish 125-250µin RA ASTM A193 Gr.B7 /194 Gr.2H (Note NA 5) 4.5 mm THK. Spiral wound, SS316 + Graphite with soft steel centering ring (Note 5) NA
39 Gasket 40 41 42 43 44 45 46 47 48
18"
TIRA TIRA Originated
Project No: Datasheet No:
-
VTA
POLG NAIU/KAVK POLG NAIU/KAVK Checked Approved BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT 403102-15984 15984-BP-10300-IC-DAS-0006
Client
SHEET 19 OF 19
DATA SHEET FOR OPTICAL INTERFACE DETECTOR AT BINA DESPATCH STATION
f
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
A
04/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0012
1 OF 4
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-100-OID-001
15984-BP-10-100-PR-PID-0002 Sheet 3
1 OF 4 2 OF 4 3 OF 4 4 OF 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0012
2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-ICSPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Optical Interface Detector assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable. 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for Optical Interface Detectors during technical bid evaluation stage. 8. Its shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C
Viscosity at 37.8 °C
Viscosity @ 20 °C
Density @ 35 °C
kg/m
cSt
kg/m
cSt
cSt
5 @ 25° C
837
3.5
2.1 @ 40° C
0.7
763
0.61
0.51
3
3
Viscosity @ 35 °C
1
HSD
810-845
2
MS
720-775
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
1.18
5
ATF
-
1.53 @ 5°C
780 @ 45°C
-
1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Vendor shall confirm the Refractive Index range (nD) of OID meter & its corresponding 0 - 100 % by weight table during technical bid evaluation. 10. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. Vendor to Confirm. 11. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10-PE-SPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 12. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 13. OID meters shall be able to communicate with Station PLC over RS-485 serial communication link. In case any additional software required to establish the serial communication, Vendor shall consider the same in his offer. 14. The RS-485 serial communication cable shall be supplied by vendor. Vendor shall consider 250 mtrs. GSW armoured cable as per Specification for Instrument and Telecom Cables " 15984-BP-10-IC-SPC-0009". 15. The Optical Interface Detector will be installed on the Density meter skid (10-100-DT-001). It is the responsibility of Density meter skid vendor to design & finalize the location of OID meter on skid. Vendor shall submit the typical arrangement drawing of density meter skid for review during technical bid evaluation.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984
SHEET
15984-BP-10100-IC-DAS-0012
3 OF 4
DATA SHEET FOR OPTICAL INTERFACE DETECTOR
GENERAL
PROCESS CONDITIONS
OID Probe
TRANSMITTER
10-100-OID-001 1 no. 15984-BP-10-100-PR-PID-0002 SHEET 3
4 Service
(10-100-BF-001 A/B) Basket Filter discharge to Mainline pump
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Line Number Line Size / Schedule Line ID Hazardous area classification Fluid Type/State Chemical Formula of the Process Liquid Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) @ 20°C Base Pressure kg/cm²a Base Temperature °C Maximum allowable Pressure Drop: kg/cm² Measuring Method Probe Type Process Connections Flange Type Flange Material: Flange Finish Probe Material Transducer Material Calculated Pressure Drop @ Full Flow Transmitter / Controller Mounting Power Supply Load Local Indicator Output Signal Enclosure Material: Calibration Range (% by Wt.) Min Max Instrument Range (% by Wt.) Min Max Electrical Connection (For Signal) Electrical Connection (For Power)
36 Accuracy
OTHER
PURCHASE
B A Rev
Rev
1 Tag No 2 Quantity 3 P & ID Number
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
20/09/2019 04/09/2019 Date
Repeatability
On Density Meter Skid (10-100-DT-001) VTA VTA Zone-1 Gr. IIA/IIB, T3. Hydrocarbon White Oils 420 520
Liquid 730 18 65
0 5.8
6 35 Note 8 Note 8 0 15 0.01
Note 8 Note 8
Refractive Index Method (VTA) Insertion type Flanged SS 316 SS 316 VTA Integral / Remote (VTA) 240 V AC, 50Hz UPS, 1 Phase 600 Ohm Integral LCD Display 4 - 20 mA HART and RS- 485 Epoxy Coated Die Cast Aluminium 0 Note 9 1/2" NPT, 2 nos. 3/4" NPT, 1 no. ± 0.1% or better (VTA)
6.1 Note 8 Note 8
300# / RF Serrated Finish 125-250µin RA SS316 (VTA)
100 Note 9
± 0.02% or better of measured value (VTA)
Electrical Certification Diagnostics Fault Alarm Hazardous Area Approval Certification
Ex'i' (Note 10) Yes Required with built-in relay PESO
Special Cable Software NACE Requirement Ingress Protection Rating Mounting Brackets Material Certification Manufacturer Model PO No. Requisition No.
Note 12 and Note 14 Note 13 Not Required IP 65 minimum for both Sensor Probe & Controller Unit Note 12 BS EN 10204 3.1 VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10100-IC-DAS-0012
4 OF 4
DATA SHEET FOR OPTICAL INTERFACE DETECTOR AT PANKI RECEIPT STATION
f
-
B
20/09/2019
Issued for Customer Review
TIRA
POLG
NAIU / KAVK
-
A
04/09/2019
Issued for Inter Discipline Check
TIRA
POLG
NAIU / KAVK
-
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0012
1 OF 4
INDEX Sr No.
Tag No.
P&ID No.
Page No.
1 2 3 4
Cover Sheet Index General Notes 10-300-OID-001
15984-BP-10-300-PR-PID-0004 SHEET 3
1 OF 4 2 OF 4 3 OF 4 4 OF 4
Remark
Revision
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0012
2 OF 4
GENERAL NOTES Notes: NA - Not applicable, VTA - Vendor to Advise.
REV
1. Datasheet shall be read in conjunction with Instrument Design Basis "15984-BP-10-IC-BOD-0001", Specification for Density Meter "15984-BP-10-IC-SPC-0006", Piping Material Specification "15984-BP-10-PE-SPC-0001". 2. 316SS tag plates stamped with Tag No. in 6 mm characters shall be permanently attached using 316SS screws or wire. Identification Marks & Labels shall be as per Specification for Density Meter "15984-BP-10-IC-SPC-0006". 3. Optical Interface Detector assembly shall be painted as per "Specification for External Painting and Protective Coating-15984-BP-10-PE-SPC-0005" if applicable. 4. Surge / Transient protection to be provided for all electronic Instruments in the field. 5. All spare cable entries shall be fitted with Ex'e' / Ex'd' dual certified, nickel plated brass sealing plugs. Used cable entries shall be provided with plastic plugs. 6. Cable glands shall be double compression type made of Nickel plated brass material, suitable for Zone 1, Group IIA / IIB, T3, Weather proof to IP 65 minimum, PESO certified and dual certified Ex'e' / Ex'd'. 7. Vendor shall provide the calibration process for Optical Interface Detectors during technical bid evaluation stage. 8. Optical Interface Detector shall handle multiple product : HSD, MS, SKO, PCK*, ATF. Refer below product properties. Sr. No.
Product
Density @ 15 °C 3
Viscosity @ 20 °C
kg/m
cSt
Density @ 35 °C 3
kg/m
Viscosity @ 35 °C
Viscosity at 37.8 °C
cSt
cSt
1
HSD
810-845
5 @ 25° C
837
3.5
2.1 @ 40° C
2
MS
720-775
0.7
763
0.61
0.51
3
SKO
780-830
1.53
821
1.22
1.18
4
PCK*
780-830
1.53
821
1.22
5
ATF
1.53 @ 5°C
780 @ 45°C
1.18 1.18 @ 45°C
*PCK specification is similar to SKO the only difference is the percentage sulfur in pipeline compatible kerosene (PCK) which is 35ppm in PCK. 9. Vendor shall confirm the Refractive Index range (nD) of OID meter & its corresponding 0 - 100 % by weight table during technical bid evaluation. 10. The enclosure shall be Ex'd certified along with Ex'i' certification for electronics. Vendor to Confirm. 11. Inspection & testing requirement shall be as per Specification For Density Meter "15984-BP-10-IC-SPC-0006" and Piping Material Specification "15984-BP-10PE-SPC-0001". NDE tests (100% Radiography, MP / DP) shall be considered as per Piping Material Specification. 12. Incase of remote mounted transmitters, vendor to supply interconnecting cable (5 meters, GSW armoured type) and also cable gland between sensor and transmitter. SS mounting brackets suitable for 2" pipe mounting shall be supplied by vendor. 13. OID meters shall be able to communicate with Station PLC over RS-485 serial communication link. In case any additional software required to establish the serial communication, Vendor shall consider the same in his offer. 14. The RS-485 serial communication cable shall be supplied by vendor. Vendor shall consider 250 mtrs. GSW armoured cable as per Specification for Instrument and Telecom Cables " 15984-BP-10-IC-SPC-0009". 15. The Optical Interface Detector will be installed on the Density meter skid (10-300-DT-002). It is the responsibility of Density meter skid vendor to design & finalize the location of OID meter on skid. Vendor shall submit the typical arrangement drawing of density meter skid for review during technical bid evaluation.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No: Datasheet No:
403102-15984 15984-BP-10300-IC-DAS-0012
SHEET 3 OF 4
DATA SHEET FOR OPTICAL INTERFACE DETECTOR 1 Tag No 2 Quantity 3 P & ID Number GENERAL
PROCESS CONDITIONS
OID Probe
TRANSMITTER
(10-300-BF-001 A/B) Basket filter discharge flow to receipt manifold
Line Number Line Size / Schedule Line ID Hazardous area classification Fluid Type/State Chemical Formula of the Process Liquid Flow (Min/Nor/Max) m³/hr Design Pressure (Min/Max) kg/cm²g Design Temperature (Min/Max) °C Operating Pressure (Min/Nor/Max) kg/cm²g Operating Temperature (Min/Nor/Max) °C Density (Min/Nor/Max) (Kg/m³) @ 15°C Viscosity (Cst) @ 20°C Base Pressure kg/cm²a Base Temperature °C Maximum allowable Pressure Drop: kg/cm² Measuring Method Probe Type Process Connections Flange Type Flange Material: Flange Finish Probe Material Transducer Material Calculated Pressure Drop @ Full Flow Transmitter / Controller Mounting Power Supply Load Local Indicator Output Signal Enclosure Material: Calibration Range (% by Wt.) Min Max Instrument Range (% by Wt.) Min Max Electrical Connection (For Signal) Electrical Connection (For Power)
36 Accuracy
OTHER
PURCHASE
B A Rev
10-300-OID-001 1 no. 15984-BP-10-300-PR-PID-0004 SHEET 3
4 Service 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
20/09/2019 04/09/2019 Date
Rev
Repeatability
On Density Meter Skid (10-300-DT-002) VTA VTA Zone-1 Gr. IIA/IIB, T3. Hydrocarbon Liquid White Oils 420 520
730 48 65
0 8.5
10 35 Note 8 Note 8 0 15 0.01
Note 8 Note 8
Refractive Index Method (VTA) Insertion type Flanged SS 316 SS 316 VTA Integral / Remote (VTA) 240 V AC, 50Hz UPS, 1 Phase 600 Ohm Integral LCD Display 4 - 20mA HART and RS- 485 Epoxy Coated Die Cast Aluminium 0 Note 9 1/2" NPT, 2 nos. 3/4" NPT, 1 no. ± 0.1% or better (VTA)
13 Note 8 Note 8
300# / RF Serrated Finish 125-250µin RA SS316 (VTA)
100 Note 9
± 0.02% or better of measured value (VTA)
Electrical Certification Diagnostics Fault Alarm Hazardous Area Approval Certification
Ex'i' (Note 10) Yes Required with built-in relay PESO
Special Cable Software NACE Requirement Ingress Protection Rating: Mounting Brackets: Material Certification Manufacturer Model PO No. Requisition No.
Note 12 and Note 14 Note 13 Not Required IP65 minimum for both Sensor Probe & Controller Unit Note 12 BS EN 10204 3.1 VTA VTA
Issued for Customer Review Issued for Inter Discipline Check Issue Description
TIRA TIRA Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No:
403102-15984
SHEET
Datasheet No:
15984-BP-10300-IC-DAS-0012
4 OF 4
UH
Coverpage
DATASHEETS FOR FIRE AND GAS FIELD DEVICES
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 1
of
27
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
Coverpage Index Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type) Coverpage for Open Path Hydrocarbon Gas Detector Index for Open Path Hydrocarbon Gas Detector General Notes for Open Path Hydrocarbon Gas Detector Datasheet for Open Path Hydrocarbon Gas Detector Appendix for Open Path Hydrocarbon Gas Detector Cover Page for Heat Detector - Rate of Rise Index for Heat Detector - Rate of Rise General Notes for Heat Detector - Rate of Rise Datasheet for Heat Detector - Rate of Rise Appendix for Heat Detector - Rate of Rise Coverpage for Flame Detector (UV/IR) Index for Flame Detector (UV/IR) General Notes for Flame Detector (UV/IR) Datasheet for Flame Detector (UV/IR) Appendix for Flame Detector (UV/IR) Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Revision
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 2
of
27
UH
Coverpage for Gas Detector (IR Point Type)
DATASHEETS FOR GAS DETECTOR (IR POINT TYPE) (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 3
of
27
UH
Index for Gas Detector (IR Point Type) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type)
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 4
of
27
UH
General Notes for Gas Detector (IR Point Type) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration Tool Kit and Cabliration Gas as required, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 5
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27
UH
Datasheet for Gas Detector (IR Point Type)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
18/12/19 11/12/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 17 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic Beam Block indication SIL certification Addressable Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Point Type IR Absorption type Flammable Gas detector NA 0 - 100% LEL T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic NA SIL 2 No Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 6
of
27
UH
Appendix for Gas Detector (IR Point Type) Tag Number 10-100-HGD-014 10-100-HGD-015 10-100-HGD-016 10-100-HGD-017 10-100-HGD-018 10-100-HGD-019 10-100-HGD-001 10-100-HGD-002 10-100-HGD-003 10-100-HGD-005 10-100-HGD-006 10-100-HGD-007 10-100-HGD-008 10-100-HGD-009 10-100-HGD-010 10-100-HGD-013 10-100-HGD-004
F&G Layout 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004 15984-BP-100-SR-DAL-0004
Location / Service Mainline Pump House Mainline Pump House Mainline Pump House Mainline Pump House Booster Pump Booster Pump Near Scrapper Launcher Near Scrapper Launcher Near Scrapper Launcher Near Metering Skid Near Metering Skid Near Metering Skid Near Basket Filter Near Basket Filter Near Basket Filter Near OWS Pit Near Sump Tank
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 7
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27
UH
Coverpage for Open Path Hydrocarbon Gas Detector
DATASHEETS FOR OPEN PATH HYDROCARBON GAS DETECTOR (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 8
of
27
UH
Index for Open Path Hydrocarbon Gas Detector Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Open Path Hydrocarbon Gas Detector Index for Open Path Hydrocarbon Gas Detector General Notes for Open Path Hydrocarbon Gas Detector Datasheet for Open Path Hydrocarbon Gas Detector Appendix for Open Path Hydrocarbon Gas Detector
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 9
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27
UH
General Notes for Open Path Hydrocarbon Gas Detector Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
2 Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). 3
Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration and Alignment tool Kit, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
10
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 10
of
27
UH
Datasheet for Open Path Hydrocarbon Gas Detector
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement
Other Puchase
B A Rev
18/12/19 11/12/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 3 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
Open Path IR Absorption type Flammable Gas detector
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 38 39 40 41 42 43 44 45
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic LED alarm indication Beam Block indication SIL certification Accuracy Addressable Repeatability Long Term Stability Source Life Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage (Transmitter / Reciever) Power Consumption (Transmitter / Reciever) Cable Entry (Transmitter / Reciever) Wiring configuration (Transmitter / Reciever) Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories Ambient Temperature (Min/Max) ̊C Humidity (Min/Max) % Air Velocity Km/Hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model Requisition No. PO No.
0 - 100 meter, Seperation of TX and RX 0 - 50 LEL meters T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic Required Required SIL 2 ±0.15% of LELm (VTA) No VTA 100% 5 Years Minimum Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. Transmitter - 2 wire, Receiver - 3 wire Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 10) 0 50 5% RH 95% RH
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Required IP 65 minimum Note 8 VTA
MAKJ SHAS Originated
POLG POLG Checked
VTA
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 11
of
27
UH
Appendix for Open Path Hydrocarbon Gas Detector Tag Number 10-100-HC-001 10-100-HC-002 10-100-HC-003
F&G Layout Location / Service 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Pipeline Corridor
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 12
of
27
UH
Cover Page for Heat Detector - Rate of Rise
DATASHEETS FOR HEAT DETECTOR -RATE OF RISE (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 13
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27
UH
Index for Heat Detector - Rate of Rise Sn 1 2 3 4 5
Tag Number
Page No.
Cover Page for Heat Detector - Rate of Rise Index for Heat Detector - Rate of Rise General Notes for Heat Detector - Rate of Rise Datasheet for Heat Detector - Rate of Rise Appendix for Heat Detector - Rate of Rise
Remarks
Revision
13 14 15 16 17
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 14
of
27
UH
General Notes for Heat Detector - Rate of Rise Sn
Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have at least one spare cable entry as minimum.
d.
Spare Cable entries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on the detector calibration / test frequency (Period after which testing is required)
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 15
of
27
UH
Datasheet for Heat Detector - Rate of Rise
General
Device Data
Electrical Equipment Requirement
Enclosure
Environmental Requirement Other
Purchase
B A Rev
18/12/19 11/12/19 Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Rev
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 2 Zone-1, Gas Group IIA/B, T3
Type Detector Operating Method
Rate of Rise in Temperature Differential Temperature Measurement (Thermistors)
Output EOL & Series Resistor Relay Contact Rating LED Alarm Indication Detection Coverage Vibration Proof detector base Actuation temperature Response Time Start-up Time SIL certification Alarm Reset Addressable Hazardous Area Approval Certification Electrial Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Contact Relay Output Required, Value-VTA 24 V, 2A LED for Alarm / Normal / Fault VTA No 6.7 to 8.3 °C / Min. (VTA) VTA VTA SIL 2 Automatic NO PESO Ex 'i' 24 VDC VTA 1/2" NPT, 2 Nos. (Note 3) 2 Wire
Enclosure Material Color Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" Pipe Mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 16
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27
UH
Appendix for Heat Detector Tag Number 10-100-HD-001 10-100-HD-002
F&G Layout Location / Service 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Mainline Pump House
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 17
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27
UH
Coverpage for Flame Detector (UV/IR)
DATASHEETS FOR FLAME DETECTOR (UV/IR) (BINA DESPATCH STATION)
B A Rev
18/12/19 11/12/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 18
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27
UH
Index for Flame Detector (UV/IR) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Flame Detector (UV/IR) Index for Flame Detector (UV/IR) General Notes for Flame Detector (UV/IR) Datasheet for Flame Detector (UV/IR) Appendix for Flame Detector (UV/IR)
Remarks
Reivsion
18 19 20 21 22
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 19
of
27
UH
General Notes for Flame Detector (UV/IR) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
Vendor to provide all equipment required for calibration, Proof test and maintenance. IR test lamp integral with AC/DC charger shall also be supplied by vendor. Test Lamp shall be Ex'd' certified.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required).
8
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals.
9
UV/IR type flame detectors shall be solar blind (i.e. unaffected by sunlight) and immune to lightening.
10 All applicable mounting accessories shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 20
of
27
UH
Datasheet for Flame Detector (UV/IR)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
18/12/19 11/12/19 Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46
Rev
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 2 Zone-1, Gas Group IIA/B, T3
Type Measuring Range Cone of vision Flame Sensitivity Output signal False Alarm immunity - Sun / Flare / Welding LED alarm indication SIL certification Addressable Response Time Start-up Time Self Test and Diagnostics Operating Wavelength Optical Integrity Accuracy Test Frequency Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
UV/IR type Flame Detector 18 Mtrs. 90° Horizontal & 90° Vertical Adjustable (VTA) 4-20 mA HART (Note 8) Required Required SIL 2 No < 5 Seconds or better (VTA) VTA Required, Automatic VTA Required, Automatic VTA VTA PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Dimensions Weight Mounting Mounting Accessories Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Epoxy Coated Die Cast Aluminium VTA VTA Adjustable Swivel mount Required (Note 10) 0 50 5% RH 95% RH
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
Required IP 65 minimum Required (Note 6) VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 21
of
27
UH
Appendix for Flame Detector (UV/IR) Tag Number 10-100-FD-001 10-100-FD-002
F&G Layout Location / Service 15984-BP-100-SR-DAL-0004 Mainline Pump House 15984-BP-100-SR-DAL-0004 Mainline Pump House
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 22
of
27
UH
Coverpage for Emergency Shutdown Switch
DATASHEETS FOR EMERGENCY SHUTDOWN SWITCH (BINA DESPATCH STATION)
B Rev
18/12/19 Date
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 23
of
27
UH
Index for Emergency Shutdown Switch Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Reivsion
23 24 25 26 27
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 24
of
27
UH
General Notes for Emergency Shutdown Switch Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
ESD pushbutton shall be of push to trip and latch to turn and pull to unlatch type with protective cover.
5
Surge/Transient protection to be provided for all electronic Instruments in the field.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 25
of
27
UH
Datasheet for Emergency Shutdown Switch
General
Device Data
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 1 Zone-1, Gas Group IIA/B, T3
7
Type
8 9 10 11 12
Function Colour of Pushbutton Output signal Contact Type Contact Rating
Protection Flap
Push to release type (Mushroom Head with mechanical protection ) ESD Push buttons Red with Yellow background Potential Free Contact 1 NO, 1 NC Contact 24V, 2A Spring loaded suitable of size 2.5mm² (4 No. of Output Terminals) Required, Value- VTA External earthing stud suitable for 6 mm² cable Required
Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 2 wire
Enclosure Material Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA Pipe / Wall Mounting Required (Note 6)
13 Terminal 14 EOL & Series Resistor 15 Body Earthing
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B Rev
18/12/19 Date
Rev
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Ambient Temperature (Min/Max) Humidity (Min/Max) Air Velocity Ingress Protection Rating Test Facility
°C % Km/hr
Manufacturer Model PO No. Requisition No.
0 5% RH
50 95% RH
IP 65 minimum VTA VTA
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 26
of
27
UH
Appendix for Emergency Shutdown Switch Tag Number 10-100-HS-030C
PID Number 15984-BP-10-100-PR-PID0002 SHEET 3
Location / Service EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION FROM FIELD
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10100-IC-DAS-0016
Sheet 27
of
27
UH
Coverpage
DATASHEETS FOR FIRE AND GAS FIELD DEVICES
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 1
of
12
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
Coverpage Index Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type) Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Revision
1 2 3 4 5 6 7 8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 2
of
12
UH
Coverpage for Gas Detector (IR Point Type)
DATASHEETS FOR GAS DETECTOR (IR POINT TYPE) (INTERMEDIATE PIGGING STATION)
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 3
of
12
UH
Index for Gas Detector (IR Point Type) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type)
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 4
of
12
UH
General Notes for Gas Detector (IR Point Type) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration Tool Kit and Cabliration Gas as required, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 5
of
12
UH
Datasheet for Gas Detector (IR Point Type)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
19/12/19 28/11/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 14 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic Beam Block indication SIL certification Addressable Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Point Type IR Absorption type Flammable Gas detector NA 0 - 100% LEL T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic NA SIL 2 No Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 6
of
12
UH
Appendix for Gas Detector (IR Point Type) Tag Number 10-200-HGD-101 10-200-HGD-102 10-200-HGD-103 10-200-HGD-104 10-200-HGD-105 10-200-HGD-110 10-200-HGD-114 10-200-HGD-106 10-200-HGD-107 10-200-HGD-108 10-200-HGD-109 10-200-HGD-111 10-200-HGD-112 10-200-HGD-113
F&G Layout 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004 15984-BP-200-SR-DAL-0004
Location / Service Near OWS Pit Near Sump Tank Near Sump Tank Near Sump Tank Near Basket Filter Near Basket Filter Near Basket Filter Near IPS Launcher/Receiver Near IPS Launcher/Receiver Near IPS Launcher/Receiver Near IPS Launcher/Receiver Near Metering Skid Near Metering Skid Near Metering Skid
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 7
of
12
UH
Coverpage for Emergency Shutdown Switch
DATASHEETS FOR EMERGENCY SHUTDOWN SWITCH (INTERMEDIATE PIGGING STATION)
B Rev
19/12/19 Date
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 8
of
12
UH
Index for Emergency Shutdown Switch Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 9
of
12
UH
General Notes for Emergency Shutdown Switch Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
ESD pushbutton shall be of push to trip and latch to turn and pull to unlatch type with protective cover.
5
Surge/Transient protection to be provided for all electronic Instruments in the field.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 10
of
12
UH
Datasheet for Emergency Shutdown Switch
General
Device Data
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 1 Zone-1, Gas Group IIA/B, T3
7
Type
8 9 10 11 12
Function Colour of Pushbutton Output signal Contact Type Contact Rating
Protection Flap
Push to release type (Mushroom Head with mechanical protection ) ESD Push buttons Red with Yellow background Potential Free Contact 1 NO, 1 NC Contact 24V, 2A Spring loaded suitable of size 2.5mm² (4 No. of Output Terminals) Required, Value- VTA External earthing stud suitable for 6 mm² cable Required
Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 2 wire
Enclosure Material Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA Pipe / Wall Mounting Required (Note 6)
13 Terminal 14 EOL & Series Resistor 15 Body Earthing
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B Rev
19/12/19 Date
Rev
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Ambient Temperature (Min/Max) Humidity (Min/Max) Air Velocity Ingress Protection Rating Test Facility
°C % Km/hr
Manufacturer Model PO No. Requisition No.
0 5% RH
50 95% RH
IP 65 minimum VTA VTA
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 11
of
12
UH
Appendix for Emergency Shutdown Switch Tag Number 10-200-HS-031C
PID Number 15984-BP-10-200-PR-PID0003 SHEET 1
Location / Service EMERGENCY SHUT-DOWN OF IP STATION FROM FIELD
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10200-IC-DAS-0016
Sheet 12
of
12
UH
Coverpage
DATASHEETS FOR FIRE AND GAS FIELD DEVICES
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 1
of
12
UH
Index Sn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Tag Number
Page No.
Coverpage Index Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type) Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Revision
1 2 3 4 5 6 7 8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 2
of
12
UH
Coverpage for Gas Detector (IR Point Type)
DATASHEETS FOR GAS DETECTOR (IR POINT TYPE) (PANKI RECEIPT STATION)
B A Rev
19/12/19 28/11/19 Date
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 3
of
12
UH
Index for Gas Detector (IR Point Type) Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Gas Detector (IR Point Type) Index for Gas Detector (IR Point Type) General Notes for Gas Detector (IR Point Type) Datasheet for Gas Detector (IR Point Type) Appendix for Gas Detector (IR Point Type)
Remarks
Reivsion
3 4 5 6 7
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 4
of
12
UH
General Notes for Gas Detector (IR Point Type) Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
Surge/Transient protection to be provided for all electronic Instruments in the field.
5
RFI / EMI immunity shall be as per IEC 61000.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
7
Vendor to advise on detector calibration / test frequency (Period after which testing required)
8
Calibration Tool Kit and Cabliration Gas as required, in vendor's scope of supply.
9
Vendor to provide output signal values for Normal Signal Range, Fault, Warning and other diagnostic signals
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 5
of
12
UH
Datasheet for Gas Detector (IR Point Type)
General
Device Data
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B A Rev
19/12/19 28/11/19 Date
Rev
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification Gas Detection Type
Refer Appendix Refer Appendix Refer Appendix 11 Zone-1, Gas Group IIA/B, T3 Suitable for detection of Hydrocarbons in MS, SKO, HSD, ATF
7
Type
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
Maximum Path Length Detection Range Response Time (T50/T90) Output signal Warm up time (Operation/Stable) False Alarm immunity Self test and diagnostic Beam Block indication SIL certification Addressable Dirty Optics Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
Point Type IR Absorption type Flammable Gas detector NA 0 - 100% LEL T90 < 10 Seconds 4-20 mA HART (Note 9) VTA Required Required, Automatic NA SIL 2 No Required PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 3 wire
Enclosure Material Colour Dimensions Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA VTA VTA 2" pipe mounting Required (Note 6)
Ambient Temperature (Min/Max) °C Humidity (Min/Max) % Air Velocity Km/hr Weather Protection Cover/ Splash Guard Ingress Protection Rating Test and Calibration Kit Manufacturer Model PO No. Requisition No.
Issued for Customer Review Issued for Inter-Discipline Check Issue Description
0 5% RH
50 95% RH
Required IP 65 minimum Required VTA VTA
MAKJ SHAS Originated
POLG POLG Checked
NAIU / KAVK NAIU / KAVK
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 6
of
12
UH
Appendix for Gas Detector (IR Point Type) Tag Number 10-300-HGD-101 10-300-HGD-102 10-300-HGD-103 10-300-HGD-104 10-300-HGD-105 10-300-HGD-106 10-300-HGD-107 10-300-HGD-108 10-300-HGD-109 10-300-HGD-110 10-300-HGD-111
F&G Layout 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004 15984-BP-300-SR-DAL-0004
Location / Service Scraper Receiver Scraper Receiver Scraper Receiver Near Basket Filter Near Basket Filter Near Basket Filter Ultra Sonic Flow Meter Ultra Sonic Flow Meter Ultra Sonic Flow Meter Near Sump Tank Near OWS Pit
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 7
of
12
UH
Coverpage for Emergency Shutdown Switch
DATASHEETS FOR EMERGENCY SHUTDOWN SWITCH (PANKI RECEIPT STATION)
B Rev
19/12/19 Date
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 8
of
12
UH
Index for Emergency Shutdown Switch Sn 1 2 3 4 5
Tag Number
Page No.
Coverpage for Emergency Shutdown Switch Index for Emergency Shutdown Switch General Notes for Emergency Shutdown Switch Datasheet for Emergency Shutdown Switch Appendix for Emergency Shutdown Switch
Remarks
Reivsion
8 9 10 11 12
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 9
of
12
UH
General Notes for Emergency Shutdown Switch Sn Notes
Rev
Abbreviations a) NA - Not Applicable b) VTA - Vendor to advise 1
Datasheet shall be read in conjunction with: 15984-BP-10-IC-SPC-0007 : Specification For Fire Alarm System And F&G Detectors
2
All F&G devices shall be provided with Tag Plate of SS316 material, with engraved Tag Name of size 6mm as minimum. Tag Plate shall be permanently attached using screws or wire of SS 316 material.
3
Identification Marks and Labels shall be inline with 15984-BP-10-IC-SPC-0007 (Specification For Fire Alarm System And F&G Detectors). Electrical Cable Entries, Cable Glands and Blind Plugs shall be as follows a.
Cable glands shall be Double Compression, Nickel Plated Brass, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
b.
Cable Entries and Cable Glands shall be suitable for armoured cables.
c.
All F&G Devices shall have atleast one spare cable entry as minimum.
d.
Spare Cable enteries shall be fitted with Nickel Plated Brass blind plugs, dual certified as Ex'd' / Ex'e' by PESO suitable for Zone1, Gas Group IIA/B, T3 as minimum.
e.
Used cable entries shall be fitted with plastic plugs.
f.
Supply of Blinds plugs as required by Vendor.
4
ESD pushbutton shall be of push to trip and latch to turn and pull to unlatch type with protective cover.
5
Surge/Transient protection to be provided for all electronic Instruments in the field.
6
All applicable mounting accessories & alignment bracket shall be of SS 316 and in Vendors scope of supply.
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 10
of
12
UH
Datasheet for Emergency Shutdown Switch
General
Device Data
1 2 3 4 5 6
Tag No. F & G Layout Drawing No. Location/Service Quantity Hazardous area classification
Refer Appendix Refer Appendix Refer Appendix 1 Zone-1, Gas Group IIA/B, T3
7
Type
8 9 10 11 12
Function Colour of Pushbutton Output signal Contact Type Contact Rating
Protection Flap
Push to release type (Mushroom Head with mechanical protection ) ESD Push buttons Red with Yellow background Potential Free Contact 1 NO, 1 NC Contact 24V, 2A Spring loaded suitable of size 2.5mm² (4 No. of Output Terminals) Required, Value- VTA External earthing stud suitable for 6 mm² cable Required
Hazardous Area Approval Certification Electrical Certification Supply Voltage Power Consumption Cable Entry Wiring configuration
PESO Ex 'd' 24 VDC VTA 1/2" NPT, 2 Nos. 2 wire
Enclosure Material Weight Mounting Mounting Accessories
Epoxy Coated Die Cast Aluminium VTA Pipe / Wall Mounting Required (Note 6)
13 Terminal 14 EOL & Series Resistor 15 Body Earthing
Electrical Requirement
Enclosure
Envirolnmental Requirement Other
Puchase
B Rev
19/12/19 Date
Rev
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Ambient Temperature (Min/Max) Humidity (Min/Max) Air Velocity Ingress Protection Rating Test Facility
°C % Km/hr
Manufacturer Model PO No. Requisition No.
0 5% RH
50 95% RH
IP 65 minimum VTA VTA
Issued for Customer Review Issue Description
MAKJ Originated
POLG Checked
NAIU / KAVK -
Approved
Client
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 11
of
12
UH
Appendix for Emergency Shutdown Switch Tag Number 10-300-HS-032C
PID Number 15984-BP-10-300-PR-PID0004 SHEET 1
Location / Service EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION FROM FIELD
Remarks
Rev
BHARAT PETROLEUM CORPORATION LIMITED (BPCL) BINA PANKI PIPELINE PROJECT Project No.
403102-15984
Datasheet No. 15984-BP-10300-IC-DAS-0016
Sheet 12
of
12
UH
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INSTRUMENT I/O LIST (BINA DESPATCH STATION)
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT COVER SHEET INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
f
NAIU / KAVK BHAY CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 1 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
UH SN 1 2 3 4 4 4 4 4 4
INDEX COVER SHEET INDEX NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INPUT OUTPUT SUMMARY INPUT OUTPUT LIST (PLC) INPUT OUTPUT LIST (TFM PLC - EXISTING) INPUT OUTPUT LIST (LFAP) INPUT OUTPUT LIST (LDS) INPUT OUTPUT LIST (FLOW COMPUTER)
PAGES 1 2 3 4 5 - 40 41 - 46 47 - 49 50 51
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INDEX INSTRUMENT I/O LIST PROJECT NO. SHEET 403102-15984 2 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
UH
NOTES 1 SERIAL COMMUNICATION IS WITH THIRD PARTY DEVICES IS NOT PART OF THIS I/O LIST. 2 ALL INTRINCALLY SAFE INPUT OUTPUTS SHALL HAVE ACTIVE BARRIERS 3 ALL NON-IS DIGITAL OUTPUT SHALL BE ISOLATED FROM FIELD VIA INTER POSING RELAYS 4 ALL NON-IS DIGITAL INPUTS SHALL DIRECTLY INTERFACE WITH FIELD INSTRUMENT
HOLDS 1 ALARMS AND SETPOINTS 2 I/O RELATED TO BOOSTER PUMP PACKAGE, MAIN LINE PUMP PACKAGE , CORROSION INHIBITOR SKID, CORROSION MONITORING SYSTEM, FLOW METERING, INTERFACE WITH ELECTRICAL SYSTEMS AND INTERFACE WITH HVAC SYSTEM.
ABBREVIATIONS AI : AO : DI : DO : I/O : IS : NIS : PLC : RTU : HMI : LFAP : MVWS : UCP : HVAC : VFC (24VDC) : VFC (240VAC) : HART : LEL : FC : SL : ACS : LDS : TFM PLC : BKPL PLC : PAGA :
REFERENCE DOCUMENTS / DRAWINGS SN DOCUMENT NUMBER 1 15984-BP-10100-IC-DIO-0001 2 15984-BP-10100-IC-DSD-0002 3 15984-BP-10100-IC-DCS-0001 4 15984-BP-10100-IC-DTD-0001 5 15984-100-EL-DIO-0001 6 15984-000-PR-LST-0004 7 15984-BP-10100-PR-PID-0002_SHT 1 TO 7 8 15984-BP-10100-PR-PID-0002_SHT 11 TO 19 9 15984-BP-10100-PR-PID-0002_SHT 23 10 15984-BP-100-SR-PID-0001 11 15984-BP-100-SR-DAL-0004 12 15984-BP-10100-SR-DAL-0003 13 15984-BP-10100-SR-DAL-0007 14 15984-BP-10100-SR-DAL-0009
ANALOG INPUT ANALOG OUTPUT DIGITAL INPUT DIGITAL OUTPUT INPUT / OUTPUT INTRINSICALLY SAFE NON INTRINSICALLY SAFE PROGRAMMABLE LOGIC CONTROLLER REMOTE TERMINAL UNIT HUMAN MACHINE INTERFACE LOCAL FIRE ALARM PANEL MEDIUM VELOCITY WATER SPRAY SYSTEM UNIT CONTROL PANEL HEATING, VENTILATION AND AIR CONDITIONING VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 24 VDC VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 240 VAC HIGHWAY ADDRESSABLE REMOTE TRANSDUCER LOW EXPLOSIVE LEVEL FLOW COMPUTER SERIAL ACCESS CONTROL SYSTEM LEAK DETECTIONSYSTEM TANK FARM MANAGEMENT PLC BINA KOTA PIPELINE PLC PUBLIC ADDRESS AND THE GENERAL ALARM
CUSTOMER
DOCUMENT DESCRIPTION INSTRUMENT INDEX CONTROL SYSTEM ARCHITECTURE DRAWING INSTRUMENT AND FIRE AND GAS CABLE SCHEDULE INSTRUMENT AND FIRE AND GAS JB TERMINATION DIAGRAM ELECTRICAL IO LIST ALARM AND TRIP SHCEDULE P&ID FOR BINA DESPATCH STATION P&ID FOR BINA DESPATCH STATION P&ID FOR BINA DESPATCH STATION FIRE WATER NETWORK P&I DIAGRAM F&G LAYOUT FIELD - BINA F&G LAYOUT - SUBSTATION BUILDING F&G LAYOUT - WAREHOUSE BUILDING F&G LAYOUT - SAMPLE ROOM
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INSTRUMENT I/O LIST PROJECT NO. SHEET 403102-15984 3 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
INPUT OUTPUT SUMMARY NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
R
R
R
R
R
IS
IS
IS
IS
IS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NON-REDUNDANT (IS)
NON-REDUNDANT (NIS)
REDUNDANT (NIS)
PLC AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
84
1
28
6
24
26
4
148
98
0
0
0
6
7
0
ELECTRICAL EXCHANGE
4
138
117
ANNUNCIATOR PANEL
5
20
20
FIELD
DIAGNOSTIC SIGNALS
30
MAIN LINE PUMP A
20
18
2
1
24
24
5
1
MAIN LINE PUMP B
20
18
2
1
24
24
5
1
GROSS TOTAL
124
1
64
6
24
30
15
384
283
0
0
0
16
9
0
15 % ENGINEERING GROWTH
19
1
10
1
4
5
3
58
43
0
0
0
3
2
0
20 % SPARE
15
1
8
1
3
4
2
45
33
0
0
0
2
2
0
TOTAL
158
3
82
8
31
39
20
487
359
0
0
0
21
13
0
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
SAVV ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INPUT OUTPUT SUMMARY INSTRUMENT I/O LIST PROJECT NO. SHEET 403102-15984 4 OF 51 DRAWING NUMBER 15984-BP-10100-IC-DIO-0002
SCALE NTS REV A
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-038
10-100-PI-038
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-027
10-100-HSH-027
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-027
10-100-HSL-027
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-027
10-100-XSL-027
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-027
10-100-XAL-027
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-027
10-100-ZSH-027
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-027
10-100-ZAH-027
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-027
10-100-ZSL-027
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-027
10-100-ZAL-027
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-039
10-100-PT-039
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-039
10-100-PI-039
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-028
10-100-HSH-028
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-028
10-100-HSL-028
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-028
10-100-XSL-028
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-028
10-100-XAL-028
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-028
10-100-ZSH-028
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-028
10-100-ZAH-028
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-028
10-100-ZSL-028
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-028
10-100-ZAL-028
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM HSD (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-040
10-100-PT-040
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-040
10-100-PI-040
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-029
10-100-HSH-029
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-029
10-100-HSL-029
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
LOOP NAME
PLC SYSTEM
Page 5 of 51
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-100-PT-038
INSTRUMENT TYPE
10-100-P-038
INSTRUMENT TAG
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-029
10-100-XAL-029
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-029
10-100-ZSH-029
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-029
10-100-ZAH-029
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-029
10-100-ZSL-029
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-029
10-100-ZAL-029
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-III) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-041
10-100-PT-041
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-041
10-100-PI-041
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV)TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-030
10-100-HSH-030
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-030
10-100-HSL-030
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-030
10-100-XSL-030
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-030
10-100-XAL-030
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-030
10-100-ZSH-030
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-030
10-100-ZAH-030
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-030
10-100-ZSL-030
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-030
10-100-ZAL-030
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM MS (EURO-IV) TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-042
10-100-PT-042
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-042
10-100-PI-042
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-031
10-100-HSH-031
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-031
10-100-HSL-031
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-031
10-100-XSL-031
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-031
10-100-XAL-031
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-031
10-100-ZSH-031
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-031
10-100-ZAH-031
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 6 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 1
SERVICE
LOCAL / REMOTE STATUS
INSTRUMENT TYPE
10-100-XSL-029
INSTRUMENT TAG
10-100-M-029
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM SKO TANKS TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-031
10-100-ZAL-031
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM SKO TANKS TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-044
10-100-HSH-044
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-044
10-100-HSL-044
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-044
10-100-XSL-044
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-044
10-100-XAL-044
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-044
10-100-ZSH-044
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-044
10-100-ZAH-044
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-044
10-100-ZSL-044
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-044
10-100-ZAL-044
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FUTURE CONNECTION TO INLET MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-043
10-100-PT-043
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-043
10-100-PI-043
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-AP-001 10-100-XSV-001A SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-001 10-100-XSV-001B SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-001 10-100-WT-001A LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-100-AP-001 10-100-WT-001B
LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANK TO INLET MANIFOLD PRESSURE
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-100-M-026
10-100-HSH-026
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-026
10-100-HSL-026
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-026
10-100-XSL-026
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-026
10-100-XAL-026
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-026
10-100-ZSH-026
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-026
10-100-ZAH-026
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-026
10-100-ZSL-026
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-026
10-100-ZAL-026
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM ATF TANKS TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 7 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 1
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-031
INSTRUMENT TAG
10-100-M-031
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-033
10-100-HSL-033
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-033
10-100-XSL-033
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-033
10-100-XAL-033
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-033
10-100-ZSH-033
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-033
10-100-ZAH-033
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-033
10-100-ZSL-033
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-033
10-100-ZAL-033
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM PULSATION DAMPENER TO SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-032
10-100-HSH-032
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-032
10-100-HSL-032
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-032
10-100-XSL-032
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-032
10-100-XAL-032
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-032
10-100-ZSH-032
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-032
10-100-ZAH-032
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-032
10-100-ZSL-032
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-032
10-100-ZAL-032
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM INLET MANIFOLD TO BOOSTER PUMP SUCTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-044
10-100-PT-044
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-044
10-100-PI-044
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-044
10-100-PALL-044
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-044
10-100-PAL-044
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 1
FROM OUTLET OF MANIFOLD TO BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-001
10-100-HSH-001
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-001
10-100-HSL-001
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-001
10-100-XSL-001
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-001
10-100-XAL-001
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 8 of 51
HOLD HOLD
REMARKS
LOCATION
OPEN COMMAND
INSTRUMENT TYPE
10-100-HSH-033
INSTRUMENT TAG
10-100-M-033
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-001
10-100-ZAH-001
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-001
10-100-ZSL-001
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-001
10-100-ZAL-001
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001A) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-052
10-100-DPT-052
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-052
10-100-DPI-052
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-052
10-100-DPAH-052 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-003
10-100-PT-003
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-003
10-100-PI-003
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-003
10-100-PALL-003
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-003
10-100-PAL-003
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-004
10-100-PT-004
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-004
10-100-PI-004
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-005
10-100-PT-005
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-005
10-100-PI-005
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-006
10-100-PT-006
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-006
10-100-PI-006
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-006
10-100-PAH-006
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-006
10-100-PAHH-006 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-003
10-100-HSH-003
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-003
10-100-HSL-003
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-003
10-100-XSL-003
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-003
10-100-XAL-003
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-003
10-100-ZSH-003
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 9 of 51
HOLD HOLD
HOLD HOLD
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VALVE OPEN STATUS
INSTRUMENT TYPE
10-100-ZSH-001
INSTRUMENT TAG
10-100-M-001
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-003
10-100-ZSL-003
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-003
10-100-ZAL-003
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001A) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-002
10-100-HSH-002
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-002
10-100-HSL-002
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-002
10-100-XSL-002
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-002
10-100-XAL-002
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-002
10-100-ZSH-002
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-002
10-100-ZAH-002
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-002
10-100-ZSL-002
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-002
10-100-ZAL-002
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM INLET MANIFOLD TO SUCTION OF (10-100-BP-001B) BOOSTER PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-053
10-100-DPT-053
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-053
10-100-DPI-053
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-053
10-100-DPAH-053 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-007
10-100-PT-007
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-007
10-100-PI-007
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-007
10-100-PALL-007
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-007
10-100-PAL-007
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-008
10-100-PT-008
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
-0.9
3
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-008
10-100-PI-008
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-009
10-100-PT-009
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-009
10-100-PI-009
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-010
10-100-PT-010
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-010
10-100-PI-010
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
Page 10 of 51
HOLD HOLD
HOLD HOLD --
--
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VALVE OPEN INDICATION
INSTRUMENT TYPE
10-100-ZAH-003
INSTRUMENT TAG
10-100-M-003
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-010
10-100-PAHH-010 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-004
10-100-HSH-004
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-004
10-100-HSL-004
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-004
10-100-XSL-004
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-004
10-100-XAL-004
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-004
10-100-ZSH-004
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-004
10-100-ZAH-004
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-004
10-100-ZSL-004
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-004
10-100-ZAL-004
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
FROM DISCHARGE OF (10-100-BP-001B) BOOSTER PUMP TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-011
10-100-PT-011
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD
--
--
--
PRESSURE
10-100-P-011
10-100-PI-011
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-011
10-100-PAH-011
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A/B) BOOSTER PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-051
10-100-DPT-051
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-051
10-100-DPI-051
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-051
10-100-DPAH-051 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
FROM SUMP PUMP TO BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-172
10-100-PT-172
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-172
10-100-PI-172
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-172
10-100-PAL-172
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-172
10-100-PAH-172
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-L-172
10-100-LT-172
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-172
10-100-LI-172
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-172
10-100-LAL-172
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-172
10-100-LAH-172
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
Page 11 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
PRESSURE ALARM HIGH
INSTRUMENT TYPE
10-100-PAH-010
INSTRUMENT TAG
10-100-P-010
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-171
10-100-VI-171
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-171
10-100-VAH-171
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-171
10-100-VAHH-171 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-171
10-100-TE-171
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-171
10-100-TI-171
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-171
10-100-TAH-171
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-171
10-100-TAHH-171 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-172
10-100-VT-172
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-172
10-100-VI-172
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-172
10-100-VAH-172
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-172
10-100-VAHH-172 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-172
10-100-TE-172
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-172
10-100-TI-172
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-172
10-100-TAH-172
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-172
10-100-TAHH-172 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-173
10-100-VT-173
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-173
10-100-VI-173
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-173
10-100-VAH-173
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-173
10-100-VAHH-173 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-173
10-100-TE-173
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-173
10-100-TI-173
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-173
10-100-TAH-173
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-173
10-100-TAHH-173 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 12 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-171
INSTRUMENT TAG
10-100-V-171
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-174
10-100-VI-174
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-174
10-100-VAH-174
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-174
10-100-VAHH-174 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-174
10-100-TE-174
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-174
10-100-TI-174
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-174
10-100-TAH-174
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-174
10-100-TAHH-174 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-175
10-100-VT-175
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-175
10-100-VI-175
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-175
10-100-VAH-175
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-175
10-100-VAHH-175 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-175
10-100-TE-175
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-175
10-100-TI-175
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-175
10-100-TAH-175
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-175
10-100-TAHH-175 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-176
10-100-VT-176
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-176
10-100-VI-176
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-176
10-100-VAH-176
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-176
10-100-VAHH-176 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-176
10-100-TE-176
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-176
10-100-TI-176
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-176
10-100-TAH-176
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-176
10-100-TAHH-176 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 13 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-174
INSTRUMENT TAG
10-100-V-174
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TE-177B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TI-177A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TI-177B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-177
10-100-TAH-177A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-177
10-100-TAH-177B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-177
10-100-TAHH177A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-177
10-100-TAHH177B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TE-178A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TE-178B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TI-178A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TI-178B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-178
10-100-TAH-178A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TAH-178B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TAHH178A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-178
10-100-TAHH178B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TE-179A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TE-179B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TI-179A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TI-179B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-179
10-100-TAH-179A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TAH-179B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TAHH179A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-179
10-100-TAHH179B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001A) BOOSTER PUMP A MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 14 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
TEMPERATURE ELEMENT WINDING RTD
INSTRUMENT TYPE
10-100-TE-177A
INSTRUMENT TAG
10-100-T-177
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-192
10-100-PI-192
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-192
10-100-PAL-192
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-192
10-100-PAH-192
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-L-192
10-100-LT-192
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-192
10-100-LI-192
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-192
10-100-LAL-192
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-192
10-100-LAH-192
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B SEAL POT
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-191
10-100-VT-191
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-191
10-100-VI-191
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-191
10-100-VAH-191
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-191
10-100-VAHH-191 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-191
10-100-TE-191
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-191
10-100-TI-191
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-191
10-100-TAH-191
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-191
10-100-TAHH-191 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-192
10-100-VT-192
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-192
10-100-VI-192
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-192
10-100-VAH-192
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-192
10-100-VAHH-192 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-192
10-100-TE-192
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-192
10-100-TI-192
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-192
10-100-TAH-192
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-192
10-100-TAHH-192 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR NDE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 15 of 51
REMARKS
LOCATION
PRESSURE TRANSMITTER
INSTRUMENT TYPE
10-100-PT-192
INSTRUMENT TAG
10-100-P-192
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-193
10-100-VI-193
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-193
10-100-VAH-193
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-193
10-100-VAHH-193 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-193
10-100-TE-193
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-193
10-100-TI-193
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-193
10-100-TAH-193
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-193
10-100-TAHH-193 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-194
10-100-VT-194
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-194
10-100-VI-194
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-194
10-100-VAH-194
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-194
10-100-VAHH-194 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-194
10-100-TE-194
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-194
10-100-TI-194
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-194
10-100-TAH-194
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-194
10-100-TAHH-194 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-V-195
10-100-VT-195
VIBRATION TRANSMITER ACCELORMETER
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-195
10-100-VI-195
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-195
10-100-VAH-195
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-195
10-100-VAHH-195 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-195
10-100-TE-195
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-195
10-100-TI-195
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-195
10-100-TAH-195
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-195
10-100-TAHH-195 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 16 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-193
INSTRUMENT TAG
10-100-V-193
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
VIBRATION
10-100-V-196
10-100-VI-196
VIBRATION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-V-196
10-100-VAH-196
VIBRATION ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-V-196
10-100-VAHH-196 VIBRATION ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-T-196
10-100-TE-196
TEMPERATURE ELEMENT BEARING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
FIELD
PLC
RTD
3 WIRE
IS
--
NR
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-196
10-100-TI-196
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-196
10-100-TAH-196
TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-196
10-100-TAHH-196 TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B PUMP DE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TE-197A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TE-197B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TI-197A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TI-197B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-197
10-100-TAH-197A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TAH-197B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TAHH197A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-197
10-100-TAHH197B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING R
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TE-198A
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TE-198B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TI-198A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TI-198B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-198
10-100-TAH-198A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TAH-198B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TAHH198A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-198
10-100-TAHH198B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING Y
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
Page 17 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
VIBRATION TRANSMITER ACCELORMETER
INSTRUMENT TYPE
10-100-VT-196
INSTRUMENT TAG
10-100-V-196
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TE-199B
TEMPERATURE ELEMENT WINDING RTD
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
FIELD
PLC
RTD
3 WIRE
IS
--
NR
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TI-199A
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TI-199B
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-AO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-100-T-199
10-100-TAH-199A TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-199
10-100-TAH-199B TEMPERATURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-199
10-100-TAHH199A
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-T-199
10-100-TAHH199B
TEMPERATURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 2
(10-100-BP-001B) BOOSTER PUMP B MOTOR WINDING B
HMI
PLC
SL-DO
SERIAL
--
--
--
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
TEMPERATU RE
10-100-M-005
10-100-HSH-005
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-005
10-100-HSL-005
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-005
10-100-XSL-005
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-005
10-100-XAL-005
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-005
10-100-ZSH-005
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-005
10-100-ZAH-005
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-005
10-100-ZSL-005
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-005
10-100-ZAL-005
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-062
10-100-PT-062
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001A) BASKET FILTER (10-100-BF-001A) BASKET FILTER INLET PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-062
10-100-PI-062
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-054
10-100-DPT-054
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-054
10-100-DPI-054
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-054
10-100-DPAH-054 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001A) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-007
10-100-HSH-007
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-007
10-100-HSL-007
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-007
10-100-XSL-007
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 18 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 2
SERVICE
TEMPERATURE ELEMENT WINDING RTD
INSTRUMENT TYPE
10-100-TE-199A
INSTRUMENT TAG
10-100-T-199
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
(10-100-BF-001B) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-BF-001B) BASKET FILTER INLET DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-HSL-034
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-034
10-100-XSL-034
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-034
10-100-XAL-034
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-034
10-100-ZSH-034
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-034
10-100-ZAH-034
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-007
10-100-XAL-007
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZSH-007
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZAH-007
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZSL-007
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-007
10-100-ZAL-007
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-HSH-006
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-HSL-006
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-XSL-006
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-XAL-006
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZSH-006
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZAH-006
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZSL-006
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-006
10-100-ZAL-006
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-P-061
10-100-PT-061
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A) BASKET FILTER TO FLOW METER ASSEMBLY FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER FROM (10-100-BP-001A/B) BOOSTER PUMP TO (10-100-BF-001B) BASKET FILTER (10-100-BF-001B) BASKET FILTER INLET PRESSURE
10-100-P-061
10-100-PI-061
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-P-055
10-100-DPT-055
DIFFERENTIAL PRESSURE TRANSMITTER
10-100-P-055
10-100-DPI-055
10-100-P-055
10-100-DPAH-055 DIFF. PRESSURE ALARM HIGH
10-100-M-034
10-100-HSH-034
10-100-M-034
Page 19 of 51
REMARKS
SYSTEM
--
SERVICE
SL-DO
INSTRUMENT TYPE
PLC
INSTRUMENT TAG
HMI
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-XSL-045
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-045
10-100-XAL-045
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-045
10-100-ZSH-045
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-045
10-100-ZAH-045
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-045
10-100-ZSL-045
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-045
10-100-ZAL-045
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-008
10-100-HSH-008
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-008
10-100-HSL-008
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-008
10-100-XSL-008
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-008
10-100-XAL-008
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-008
10-100-ZSH-008
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-008
10-100-ZAH-008
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-008
10-100-ZSL-008
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-008
10-100-ZAL-008
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-010
10-100-HSH-010
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO FLOW METER ASSEMBLY (10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-010
10-100-HSL-010
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-010
10-100-XSL-010
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-010
10-100-XAL-010
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-010
10-100-ZSH-010
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-010
10-100-ZAH-010
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-034
10-100-ZSL-034
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-034
10-100-ZAL-034
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
10-100-M-045
10-100-HSH-045
OPEN COMMAND
10-100-M-045
10-100-HSL-045
10-100-M-045
Page 20 of 51
REMARKS
LOCATION
DI
INSTRUMENT TYPE
PLC
INSTRUMENT TAG
FIELD
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001B) BASKET FILTER TO FLOW METER ASSEMBLY FROM (10-100-BF-001A/B) BASKET FILTER TO FLOW METERING ASSEMBLY
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-010
10-100-ZAL-010
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-009
10-100-HSH-009
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-009
10-100-HSL-009
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-009
10-100-XSL-009
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-009
10-100-XAL-009
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-009
10-100-ZSH-009
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-009
10-100-ZAH-009
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-009
10-100-ZSL-009
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-009
10-100-ZAL-009
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-011
10-100-HSH-011
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FROM OUTLET OF (10-100-BF-001A/B) BASKET FILTER TO (10-100-FT-002) FLOW METER ASSEMBLY FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-011
10-100-HSL-011
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-011
10-100-XSL-011
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-011
10-100-XAL-011
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-011
10-100-ZSH-011
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-011
10-100-ZAH-011
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-011
10-100-ZSL-011
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-011
10-100-ZAL-011
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-035
10-100-HSH-035
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-035
10-100-HSL-035
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-035
10-100-XSL-035
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-035
10-100-XAL-035
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-035
10-100-ZSH-035
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-035
10-100-ZAH-035
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 21 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 3
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-010
INSTRUMENT TAG
10-100-M-010
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-035
10-100-ZAL-035
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW METERING ASSEMBLY TO MAIN LINE PUMP
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-036
10-100-HSH-036
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-036
10-100-HSL-036
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-036
10-100-XSL-036
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-036
10-100-XAL-036
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-036
10-100-ZSH-036
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-036
10-100-ZAH-036
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-036
10-100-ZSL-036
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-036
10-100-ZAL-036
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-037
10-100-HSH-037
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-037
10-100-HSL-037
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-037
10-100-XSL-037
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-037
10-100-XAL-037
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-037
10-100-ZSH-037
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-037
10-100-ZAH-037
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-037
10-100-ZSL-037
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 3
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-037
10-100-ZAL-037
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-D-001
10-100-DT-001
DENSITY TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-001) FLOW METERING ASSEMBLY TO (10-100-FT-003) ULTRASONIC FLOW METER FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP FROM (10-100-FT-003) ULTRASONIC FLOW METER TO MAIN LINE PUMP (10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
PLC
AI
4 WIRE
IS
24 VDC
NR
--
--
500
1000
Kg/m3
--
--
--
--
--
--
DENSITY
10-100-D-001
10-100-OID-001
OPTICAL INTERFACE DETECTOR
15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
PLC
AI
4 WIRE
IS
240 VAC
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
DENSITY
10-100-D-001
10-100-DI-001
DENSITY INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
DENSITY
10-100-D-001
10-100-FSL-001
ROTAMETER WITH SWITCH 15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-100-T-003
10-100-TT-003
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET TEMPERATURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-100-T-003
10-100-TI-003
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET TEMPERATURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
Page 22 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 3
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-035
INSTRUMENT TAG
10-100-M-035
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-XSV-002A SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-XSV-002B SAMPLE GRAB VALVE
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-SEL-002
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-100-AP-002 10-100-WT-002A LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
#N/A
#N/A
#N/A
--
--
--
--
--
--
WEIGHT
10-100-AP-002 10-100-WT-002B
LOAD CELL
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
FIELD
PLC
AI
2 WIRE
IS
230 VAC
NR
0
0
#N/A
#N/A
#N/A
--
--
--
--
--
--
WEIGHT
10-100-P-015
10-100-PT-015
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-015
10-100-PI-015
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-C-001
10-100-CT-001
CONDUCTIVITY TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET CONDUCTIVITY
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
CONDUCTIVI TY
10-100-C-001
10-100-CI-001
CONDUCTIVITY INDICATION 15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-MLP-P-001A/B) MAIN LINE PUMP INLET CONDUCTIVITY
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
CONDUCTIVI TY
10-100-H-030
10-100-HS-030A
HAND SWITCH HMI
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION
HMI
PLC
SL-DI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-H-030
10-100-HS-030B
HAND SWITCH CONTROL ROOM
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION
CR
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-H-030
10-100-HS-030C
HAND SWITCH FIELD
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-X-102
10-100-XS-102
EXCHANGE SIGNAL (BKPL PLC - PLC) - DI
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION FROM F&G
BKPL - PLC
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-X-103
10-100-XS-103
EXCHANGE SIGNAL (BDT PLC 15984-BP-10-100-PR-PID- PLC) - SDI 0002 SHEET 3
BDT - PLC
PLC
SL-DI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-100-X-271
10-100-XS-271
EXCHANGE SIGNAL (FC PLC) - DO
15984-BP-10-100-PR-PID0002 SHEET 3
EMERGENCY SHUT-DOWN OF BINA DESPATCH STATION FROM EXISTING BDT PLC FC BATCH RESET
FC
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-100-X-272
10-100-XA-272
EXCHANGE SIGNAL (FC PLC) - DI
15984-BP-10-100-PR-PID0002 SHEET 3
FLOW COMPUTER COMMON FAULT
FC
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-100-P-027
10-100-PT-027
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
HOLD
--
--
--
--
PRESSURE
10-100-P-027
10-100-PI-027
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-027
10-100-PAL-027
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-026
10-100-PT-026
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-M-012
10-100-HSH-012
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-012
10-100-HSL-012
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-012
10-100-XSL-012
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
SELECTOR VALVE
SELECTOR VALVE
Page 23 of 51
REMARKS
LOCATION FIELD
10-100-AP-002 10-100-SEL-002
INSTRUMENT TYPE
(10-100-MLP-P-001A/B) MAIN LINE PUMP SUCTION
INSTRUMENT TAG
15984-BP-10-100-PR-PID0002 SHEET 3
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-012
10-100-ZSH-012
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-012
10-100-ZAH-012
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-012
10-100-ZSL-012
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-012
10-100-ZAL-012
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-013
10-100-HSH-013
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-013
10-100-HSL-013
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-013
10-100-XSL-013
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-013
10-100-XAL-013
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-013
10-100-ZSH-013
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-013
10-100-ZAH-013
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-013
10-100-ZSL-013
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-013
10-100-ZAL-013
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-056
10-100-DPT-056
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001A) MAIN LINE PUMP (10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-100-P-056
10-100-DPI-056
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-056
10-100-DPAH-056 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-016
10-100-PT-016
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-016
10-100-PI-016
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-017
10-100-PT-017
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-017
10-100-PI-017
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-017
10-100-PALL-017
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-017
10-100-PAL-017
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-007
10-100-HZSH-007 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-007
10-100-HZAH-007 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 24 of 51
HOLD HOLD
REMARKS
LOCATION
LOCAL / REMOTE INDICATION
INSTRUMENT TYPE
10-100-XAL-012
INSTRUMENT TAG
10-100-M-012
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-007
10-100-HZAL-007 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-008
10-100-HZSH-008 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-008
10-100-HZAH-008 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-008
10-100-HZSL-008 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-008
10-100-HZAL-008 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-011
10-100-HZSH-011 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-011
10-100-HZAH-011 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-011
10-100-HZSL-011 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-011
10-100-HZAL-011 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-018
10-100-PT-018
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-018
10-100-PI-018
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-019
10-100-PT-019
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-019
10-100-PI-019
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-019
10-100-PAH-019
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-019
10-100-PAHH-019 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-015
10-100-HSH-015
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-015
10-100-HSL-015
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-015
10-100-XSL-015
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-015
10-100-XAL-015
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-015
10-100-ZSH-015
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-015
10-100-ZAH-015
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-015
10-100-ZSL-015
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-015
10-100-ZAL-015
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001A) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 25 of 51
HOLD HOLD
REMARKS
SYSTEM
(10-100-MLP-001A) MAIN LINE PUMP DRAIN
SERVICE
15984-BP-10-100-PR-PID0002 SHEET 4
INSTRUMENT TYPE
10-100-HZSL-007 PROXIMITY LIMIT SWITCH CLOSE
INSTRUMENT TAG
10-100-H-007
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
(10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-PI-020
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-021
10-100-PT-021
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-021
10-100-PI-021
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-021
10-100-PALL-021
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-021
10-100-PAL-021
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP SUCTION PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-009
10-100-HZSH-009 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-009
10-100-HZAH-009 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-009
10-100-HZSL-009 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-009
10-100-HZAL-009 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-010
10-100-HZSH-010 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-010
10-100-HZAH-010 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-010
10-100-HZSL-010 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-014
10-100-HSH-014
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-HSL-014
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-XSL-014
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-XAL-014
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZSH-014
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZAH-014
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZSL-014
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-014
10-100-ZAL-014
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-057
10-100-DPT-057
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-057
10-100-DPI-057
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-057
10-100-DPAH-057 DIFF. PRESSURE ALARM HIGH
10-100-P-020
10-100-PT-020
10-100-P-020
Page 26 of 51
HOLD HOLD
REMARKS
LOCATION
PLC
INSTRUMENT TYPE
FIELD
INSTRUMENT TAG
FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP FROM (10-100-BF-001A/B) BASKET FILTER TO SUCTION OF (10-100-MLP-001B) MAIN LINE PUMP (10-100-MLP-001B) MAIN LINE PUMP SUCTION DIFFERENTIAL PRESSURE
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-012
10-100-HZSH-012 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-012
10-100-HZAH-012 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-012
10-100-HZSL-012 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-012
10-100-HZAL-012 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-022
10-100-PT-022
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-022
10-100-PI-022
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-023
10-100-PT-023
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
PRESSURE
10-100-P-023
10-100-PI-023
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-023
10-100-PAH-023
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-023
10-100-PAHH-023 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-016
10-100-HSH-016
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-016
10-100-HSL-016
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-016
10-100-XSL-016
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-016
10-100-XAL-016
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-016
10-100-ZSH-016
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-016
10-100-ZAH-016
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-016
10-100-ZSL-016
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-016
10-100-ZAL-016
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP-001B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-024
10-100-PT-024
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
HOLD
--
--
--
PRESSURE
10-100-P-024
10-100-PI-024
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-024
10-100-PAH-024
PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP DISCHARGE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-040
10-100-HSH-040
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-040
10-100-HSL-040
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
Page 27 of 51
HOLD HOLD
REMARKS
SYSTEM
(10-100-MLP-001B) MAIN LINE PUMP DRAIN
SERVICE
15984-BP-10-100-PR-PID0002 SHEET 4
INSTRUMENT TYPE
10-100-HZAL-010 VALVE CLOSE INDICATION
INSTRUMENT TAG
10-100-H-010
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
PRESSURE
FIELD
PLC
AO
2 WIRE
IS
No
NR
--
FL
--
--
--
--
--
--
--
--
--
PRESSURE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-XSL-017
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-017
10-100-XAL-017
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-017
10-100-ZSH-017
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-017
10-100-XSS-017
VALVE STOP STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-017
10-100-ZAH-017
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-017
10-100-XAS-017
VALVE STOP INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-040
10-100-XSL-040
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-XAL-040
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZSH-040
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZAH-040
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZSL-040
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-040
10-100-ZAL-040
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-001
10-100-PZT-001
POSITION TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-P-001
10-100-PCV-001
PRESSURE CONTROL VALVE - 15984-BP-10-100-PR-PIDGLOBE 0002 SHEET 4
10-100-M-041
10-100-HSH-041
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-HSL-041
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-XSL-041
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-XAL-041
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZSH-041
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZAH-041
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZSL-041
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-041
10-100-ZAL-041
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
10-100-M-017
10-100-HSH-017
OPEN COMMAND
10-100-M-017
10-100-HSL-017
10-100-M-017
Page 28 of 51
REMARKS
LOCATION
DI
INSTRUMENT TYPE
PLC
INSTRUMENT TAG
FIELD
15984-BP-10-100-PR-PID0002 SHEET 4
FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM (10-100-MLP-001 A/B) MAIN LINE PUMP DISCHARGE TO SCRAPER LAUNCHER FROM (10-100-MLP-001 A/B) MAIN LINE PUMP DISCHARGE TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER FROM DISCHARGE OF (10-100-MLP001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER (10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-017
10-100-ZAL-017
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-017
10-100-MZT-017
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
AI
2 WIRE
NIS
No
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
POSITION
10-100-M-017
10-100-MZI-017
% CONTINUOUS POSITION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
HMI
PLC
SL-AO
--
--
--
--
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-M-017
10-100-HIN-017
MOV INCHING CONTROL
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001 A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER
FIELD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-P-025
10-100-PT-025
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 4
(10-100-MLP-001A/B) MAIN LINE PUMP TO SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PT-029A
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PT-029B
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PT-029C
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PI-029A
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PI-029B
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PI-029C
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-029
10-100-PAH-029A PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAH-029B PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAH-029C PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAHH029A
PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAHH029B
PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PAHH029C
PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-029
10-100-PDA-029
PRESSURE DISCREPANCY ALARM
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-023
10-100-HSH-023
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-023
10-100-HSL-023
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-023
10-100-XSL-023
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-023
10-100-XAL-023
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-023
10-100-ZSH-023
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 29 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 4
SERVICE
VALVE CLOSE STATUS
INSTRUMENT TYPE
10-100-ZSL-017
INSTRUMENT TAG
10-100-M-017
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-023
10-100-ZSL-023
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-023
10-100-ZAL-023
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAINLINE PUMPS TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-037
10-100-PT-037
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-037
10-100-PI-037
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-037
10-100-PALL-037
PRESSURE ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-P-037
10-100-PAL-037
PRESSURE ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-U-001
10-100-US-001
LIMIT SWITCH CLOSE-HINGE 15984-BP-10-100-PR-PIDDOOR 0002 SHEET 5
(10-100-SL-001) SCRAPER LAUNCHER HINGE DOOR CLOSE
FIELD
PLC
DI
VFC (24VDC)
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-U-001
10-100-USI-001
LIMIT SWITCH CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SL-001) SCRAPER LAUNCHER HINGE DOOR CLOSE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-047
10-100-PT-047
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-047
10-100-PI-047
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-X-001
10-100-XXIS-001
PIG SIGNALER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER INLET
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-X-001
10-100-XXAS-001 PIG SIGNALER ALARM
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-028
10-100-PT-028
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-028
10-100-PI-028
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-048
10-100-PT-048
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-048
10-100-PI-048
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-018
10-100-HSH-018
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-018
10-100-HSL-018
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-018
10-100-XSL-018
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-018
10-100-XAL-018
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-018
10-100-ZSH-018
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-018
10-100-ZAH-018
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-018
10-100-ZSL-018
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 30 of 51
REMARKS
LOCATION
VALVE OPEN INDICATION
INSTRUMENT TYPE
10-100-ZAH-023
INSTRUMENT TAG
10-100-M-023
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS (10-100-SLB-001) SCRAPER LAUNCHER INLET
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-XXAS-002 PIG SIGNALER ALARM
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-001
10-000-HSH-001
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-000-S-001
10-000-HSL-001
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-000-S-001
10-000-XSL-001
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-001
10-000-XAL-001
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-001
10-000-ZSH-001
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-001
10-000-ZAH-001
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-001
10-000-ZSL-001
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-001
10-000-ZAL-001
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-001
10-000-MZT-001
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
POSITION
10-000-S-001
10-000-MZI-001
% CONTINUOUS POSITION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
POSITION
10-000-S-001
10-000-CTT-001
MOTOR TORQUE OUTPUT
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
TORQUE
10-100-M-018
10-100-ZAL-018
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-P-063
10-100-PT-063
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-P-063
10-100-PI-063
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-HSH-019
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-HSL-019
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-XSL-019
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-XAL-019
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZSH-019
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZAH-019
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZSL-019
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-M-019
10-100-ZAL-019
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
10-100-X-002
10-100-XXIS-002
PIG SIGNALER
10-100-X-002
Page 31 of 51
REMARKS
LOCATION
PLC
INSTRUMENT TYPE
HMI
INSTRUMENT TAG
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATIONS (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FROM (10-000-SLB-001) SCRAPER LAUNCHER TO SV STATIONS
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TORQUE
10-000-T-004
10-000-TT-004
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-000-T-004
10-000-TI-004
TEMPERATURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 5
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATU RE
10-000-P-032
10-000-PT-032
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATION TEMPERATURE FROM (10-100-SLB-001) SCRAPER LAUNCHER TO SV STATION TEMPERATURE (10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-032
10-000-PI-032
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-033
10-000-PT-033
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-033
10-000-PI-033
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-038
10-100-HSH-038
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-038
10-100-HSL-038
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-038
10-100-XSL-038
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-038
10-100-XAL-038
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-038
10-100-ZSH-038
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-038
10-100-ZAH-038
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-038
10-100-ZSL-038
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-038
10-100-ZAL-038
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-042
10-100-HSH-042
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-042
10-100-HSL-042
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-042
10-100-XSL-042
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-042
10-100-XAL-042
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-042
10-100-ZSH-042
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-XSS-042
VALVE STOP STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-ZAH-042
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-XAS-042
VALVE STOP INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-042
10-100-ZSL-042
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 32 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 5
SERVICE
MOTOR TORQUE INDICATION
INSTRUMENT TYPE
10-000-CTI-001
INSTRUMENT TAG
10-000-S-001
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-042
10-100-MZT-042
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
AI
2 WIRE
NIS
No
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
POSITION
10-100-M-042
10-100-MZI-042
% CONTINUOUS POSITION INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
HMI
PLC
SL-AO
--
--
--
--
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-M-042
10-100-HIN-042
MOV INCHING CONTROL
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SLOP TANK
FIELD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-100-M-020
10-100-HSH-020
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-020
10-100-HSL-020
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-020
10-100-XSL-020
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-020
10-100-XAL-020
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-020
10-100-ZSH-020
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-020
10-100-ZAH-020
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-020
10-100-ZSL-020
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-020
10-100-ZAL-020
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMPS TO SCRAPER LAUNCHER (10-100-SLB-001) KICKER LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-001
10-100-HZSH-001 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-001
10-100-HZAH-001 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-001
10-100-HZSL-001 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-001
10-100-HZAL-001 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-002
10-100-HZSH-002 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-002
10-100-HZAH-002 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-002
10-100-HZSL-002 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-002
10-100-HZAL-002 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-013
10-100-HZSH-013 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-013
10-100-HZAH-013 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-013
10-100-HZSL-013 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-013
10-100-HZAL-013 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 33 of 51
REMARKS
LOCATION
VALVE CLOSE INDICATION
INSTRUMENT TYPE
10-100-ZAL-042
INSTRUMENT TAG
10-100-M-042
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-014
10-100-HZAH-014 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-014
10-100-HZSL-014 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-014
10-100-HZAL-014 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-016
10-100-HZSH-016 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-016
10-100-HZAH-016 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-H-016
10-100-HZSL-016 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-H-016
10-100-HZAL-016 VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO DRAIN
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-048
10-100-HSH-048
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-048
10-100-HSL-048
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-048
10-100-XSL-048
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-048
10-100-XAL-048
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-048
10-100-ZSH-048
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-048
10-100-ZAH-048
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-048
10-100-ZSL-048
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-048
10-100-ZAL-048
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-P-060
10-100-DPT-060
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
--
--
--
--
PRESSURE
10-100-P-060
10-100-DPI-060
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-060
10-100-DPAH-060 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP INLET STRAINER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-M-043
10-100-HSH-043
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-043
10-100-HSL-043
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-043
10-100-XSL-043
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-043
10-100-XAL-043
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-043
10-100-ZSH-043
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 34 of 51
REMARKS
LOCATION
15984-BP-10-100-PR-PID0002 SHEET 5
INSTRUMENT TYPE
10-100-HZSH-014 PROXIMITY LIMIT SWITCH OPEN
INSTRUMENT TAG
10-100-H-014
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-043
10-100-ZSL-043
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-043
10-100-ZAL-043
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
DRAIN TO 10-100-ST-00-101 SUMP TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-L-001
10-100-LT-001
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
LEVEL
10-100-L-001
10-100-LI-001
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-001
10-100-LAL-001
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-001
10-100-LAH-001
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-002
10-100-LT-002
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
LEVEL
10-100-L-002
10-100-LI-002
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-002
10-100-LALL-002
LEVEL ALARM LOW LOW
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-002
10-100-LAL-002
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-002
10-100-LAH-002
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-P-064
10-100-PT-064
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-P-064
10-100-PI-064
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
(10-100-SP-001) SUMP PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-M-025
10-100-HSH-025
OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-100-M-025
10-100-HSL-025
CLOSE COMMAND
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-100-M-025
10-100-XSL-025
LOCAL / REMOTE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-025
10-100-XAL-025
LOCAL / REMOTE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-100-M-025
10-100-ZSH-025
VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-025
10-100-ZAH-025
VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-100-M-025
10-100-ZSL-025
VALVE CLOSE STATUS
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-025
10-100-ZAL-025
VALVE CLOSE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 6
FROM (10-100-SP-001) SUMP PUMP TO SLOP HEADER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-L-152
10-100-LT-152
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-152
10-100-LI-152
LEVEL INDICATION
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
15984-BP-10-100-PR-PID0002 SHEET 7
Page 35 of 51
REMARKS
LOCATION
VALVE OPEN INDICATION
INSTRUMENT TYPE
10-100-ZAH-043
INSTRUMENT TAG
10-100-M-043
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-153
10-100-LT-153
LEVEL TRANSMITTER - GWR 15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
LEVEL
10-100-L-153
10-100-LI-153
LEVEL INDICATION
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-100-L-153
10-100-LAL-153
LEVEL ALARM LOW
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-L-153
10-100-LAH-153
LEVEL ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-100-A-151
10-100-AA-151
AUDIBLE ALARM
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIT-001) CORROSION INHIBITOR DOSING TANK
FIELD
PLC
DO
24 VDC
NIS
No
NR
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-100-P-151
10-100-DPT-151
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SUCTION STRAINER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-151
10-100-DPI-151
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SUCTION STRAINER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-151
10-100-DPAH-151 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SUCTION STRAINER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-151
10-100-HY-151
VFD SET POINT
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A) CORRISION INBHIBITOR PUMP A SETPOINT
VFD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
COMMAND
10-100-P-154
10-100-DPT-154
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001B) CORRISION INBHIBITOR PUMP B SUCTION STRAINER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-154
10-100-DPI-154
DIFF. PRESSURE INDICATION 15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001B) CORRISION INBHIBITOR PUMP B SUCTION STRAINER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-154
10-100-DPAH-154 DIFF. PRESSURE ALARM HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
ACROSS (10-100-CIP-001B) CORRISION INBHIBITOR PUMP B SUCTION STRAINER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-H-152
10-100-HY-152
VFD SET POINT
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001B) CORRISION INBHIBITOR PUMP A SETPOINT
VFD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
COMMAND
10-100-P-157
10-100-PT-157
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-100-P-157
10-100-PI-157
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-100-P-157
10-100-PAHH-157 PRESSURE ALARM HIGH HIGH
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-100-F-151
10-100-FT-151
CORIOLIS FLOW METER
15984-BP-10-100-PR-PID0002 SHEET 7
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE
FIELD
PLC
AI
4 WIRE
IS
240 VAC
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
FLOW
10-100-F-151
10-100-FI-151
FLOW INDICATION
15984-BP-10-100-PR-PID0002 SHEET 7 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19
(10-100-CIP-001A/B) CORRISION INBHIBITOR PUMP A/B DISCHARGE FROM SKID TO INLET MANIFOLD
HMI
PLC
SL-AO
NAMUR
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FROM SKID TO INLET MANIFOLD
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FROM SKID TO INLET MANIFOLD
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FROM SKID TO INLET MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-100-M-2951 10-100-HSH-2951 OPEN COMMAND 10-100-M-2951 10-100-HSL-2951 CLOSE COMMAND 10-100-M-2951 10-100-XSL-2951
LOCAL / REMOTE STATUS
10-100-M-2951 10-100-XAL-2951 LOCAL / REMOTE INDICATION 10-100-M-2951 10-100-ZSH-2951 VALVE OPEN STATUS 10-100-M-2951 10-100-ZAH-2951 VALVE OPEN INDICATION 10-100-M-2951 10-100-ZSL-2951
VALVE CLOSE STATUS
Page 36 of 51
REMARKS
LOCATION
LEVEL ALARM LOW LOW
INSTRUMENT TYPE
10-100-LALL-152
INSTRUMENT TAG
10-100-L-152
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1851 10-100-HSH-1851 OPEN COMMAND 10-100-M-1851 10-100-HSL-1851 CLOSE COMMAND 10-100-M-1851 10-100-XSL-1851
LOCAL / REMOTE STATUS
10-100-M-1851 10-100-XAL-1851 LOCAL / REMOTE INDICATION 10-100-M-1851 10-100-ZSH-1851 VALVE OPEN STATUS 10-100-M-1851 10-100-ZAH-1851 VALVE OPEN INDICATION 10-100-M-1851 10-100-ZSL-1851
VALVE CLOSE STATUS
10-100-M-1851 10-100-ZAL-1851 VALVE CLOSE INDICATION 10-100-M-1852 10-100-HSH-1852 OPEN COMMAND 10-100-M-1852 10-100-HSL-1852 CLOSE COMMAND 10-100-M-1852 10-100-XSL-1852
LOCAL / REMOTE STATUS
10-100-M-1852 10-100-XAL-1852 LOCAL / REMOTE INDICATION
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD FROM ATF MANIFOLD TO INLET MANIFOLD BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
BKPL - BPPL INTERCONNECTION
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
BKPL - BPPL INTERCONNECTION
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
(70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08A) SLOP STORAGE TANK A INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 37 of 51
REMARKS
FROM SKID TO INLET MANIFOLD
SERVICE
PARAMETER
10-100-M-2953 10-100-ZAL-2953 VALVE CLOSE INDICATION
STATE 1
VALVE CLOSE STATUS
STATE 0
10-100-M-2953 10-100-ZSL-2953
HIGH HIGH
10-100-M-2953 10-100-ZAH-2953 VALVE OPEN INDICATION
HIGH
10-100-M-2953 10-100-XAL-2953 LOCAL / REMOTE INDICATION 10-100-M-2953 10-100-ZSH-2953 VALVE OPEN STATUS
LOW
LOCAL / REMOTE STATUS
LOW LOW
10-100-M-2953 10-100-XSL-2953
UNIT
10-100-M-2953 10-100-HSL-2953 CLOSE COMMAND
URV
10-100-M-2953 10-100-HSH-2953 OPEN COMMAND
LRV
10-100-M-2952 10-100-ZAL-2952 VALVE CLOSE INDICATION
FAIL ACTION
VALVE CLOSE STATUS
CONTROLLER ACTION
10-100-M-2952 10-100-ZSL-2952
Redundancy
10-100-M-2952 10-100-ZAH-2952 VALVE OPEN INDICATION
External Power
10-100-M-2952 10-100-XAL-2952 LOCAL / REMOTE INDICATION 10-100-M-2952 10-100-ZSH-2952 VALVE OPEN STATUS
IS/NIS
LOCAL / REMOTE STATUS
SIGNAL TYPE
10-100-M-2952 10-100-XSL-2952
IO TYPE
10-100-M-2952 10-100-HSL-2952 CLOSE COMMAND
SYSTEM
10-100-M-2952 10-100-HSH-2952 OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 19 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23
LOCATION
10-100-M-2951 10-100-ZAL-2951 VALVE CLOSE INDICATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
NIS
No
NR
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
IS
No
NR
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
No
NR
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
NR
--
--
0
100
% LEL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS
PLC
HMI
PLC
SL-DO
FIELD
PLC
DI
HMI
PLC
SL-DO
HVAC
PLC
DI
HVAC RECIRCULATION COMMAND
HVAC
PLC
DO
HVAC TRIP
HVAC
PLC
DO
STANDBY EXHAUST FAN START COMMAND CONFIRMED FIRE FROM LFAP TO PLC
HVAC
PLC
DO
LFAP
PLC
DI
CONFIRMED GAS FROM LFAP TO PLC
LFAP
PLC
DI
COMMOM FAULT FROM LFAP TO PLC
LFAP
PLC
DI
SERVICE
FIELD
10-100-HD-001 10-100-HD-001
EXCHANGE SIGNAL (HVAC PLC) - DI EXCHANGE SIGNAL (HVAC PLC) - DO EXCHANGE SIGNAL (HVAC PLC) - DO EXCHANGE SIGNAL (HVAC PLC) - DO EXCHANGE SIGNAL (LFAP PLC) - DI EXCHANGE SIGNAL (LFAP PLC) - DI EXCHANGE SIGNAL (LFAP PLC) - DI HEAT DETECTOR
15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10-100-PR-PID0002 SHEET 23 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-100-SR-DAL-0004
Mainline Pump House
FIELD
PLC
DI
10-100-HD-002 10-100-HD-002
HEAT DETECTOR
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
DI
10-100-HC-001 10-100-HCR-001
OPEN PATH DETECTOR - RX 15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
VFC (24VDC) VFC (230VAC) VFC (230VAC) VFC (230VAC) VFC (24VDC) VFC (24VDC) VFC (24VDC) VFC (24VDC) VFC (24VDC) 3 WIRE
10-100-M-1852 10-100-ZAH-1852 VALVE OPEN INDICATION 10-100-M-1852 10-100-ZSL-1852
VALVE CLOSE STATUS
10-100-M-1852 10-100-ZAL-1852 VALVE CLOSE INDICATION 10-100-X-231
10-100-XA-231
10-100-X-232
10-100-XS-232
10-100-X-233
10-100-XS-233
10-100-X-234
10-100-XS-234
10-100-X-251
10-100-XA-251
10-100-X-252
10-100-XA-252
10-100-X-253
10-100-XA-253
(70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET (70-TT-CR-08B) SLOP STORAGE TANK B INLET HVAC SYSTEM FAULT
10-100-HC-001 10-100-HCAH-001 OPD ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
24 VDC --
10-100-HC-001 10-100-HCAHH001 10-100-HC-002 10-100-HCR-002
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
OPEN PATH DETECTOR - RX 15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
NR
--
--
0
100
% LEL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
OPD ALARM HIGH HIGH
10-100-HC-002 10-100-HCAH-002 OPD ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
24 VDC --
10-100-HC-002 10-100-HCAHH002 10-100-HC-003 10-100-HCR-003
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIELD
PLC
AI
3 WIRE
NIS
NR
--
0
0
100
% LEL
--
--
--
--
--
--
--
--
0
--
--
--
--
--
--
--
NORMAL
ALARM
OPD ALARM HIGH HIGH
OPEN PATH DETECTOR - RX 15984-BP-100-SR-DAL-0004 Pipeline Corridor
10-100-HC-003 10-100-HCAH-003 OPD ALARM HIGH
15984-BP-100-SR-DAL-0004 Pipeline Corridor
HMI
PLC
SL-DO
SERIAL
--
24 VDC --
10-100-HC-003 10-100-HCAHH003 10-100-HGD10-100-HGD-014 014 10-100-HGD10-100-HGAH-014 014 10-100-HGD10-100-HGAHH014 014 10-100-HGD10-100-HGD-015 015 10-100-HGD10-100-HGAH-015 015 10-100-HGD10-100-HGAHH015 015 10-100-HGD10-100-HGD-016 016
OPD ALARM HIGH HIGH
15984-BP-100-SR-DAL-0004 Pipeline Corridor
HMI
PLC
SL-DO
SERIAL
--
--
--
--
0
--
--
--
--
--
--
--
NORMAL
ALARM
HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
Page 38 of 51
REMARKS
IO TYPE
VFC (24VDC) --
SYSTEM
DI
LOCATION
10-100-M-1852 10-100-ZSH-1852 VALVE OPEN STATUS
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FIRE
10-100-FD-001 10-100-FAH-001
FLAME ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-100-FD-002 10-100-FD-002
FLAME DETECTOR
15984-BP-100-SR-DAL-0004 Mainline Pump House
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
FIRE
10-100-FD-002 10-100-FAH-002
FLAME ALARM HIGH
15984-BP-100-SR-DAL-0004 Mainline Pump House
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-100-HGD018 10-100-HGD018 10-100-HGD018 10-100-HGD019 10-100-HGD019 10-100-HGD019 10-100-HGD001 10-100-HGD001 10-100-HGD001 10-100-HGD002 10-100-HGD002 10-100-HGD002 10-100-HGD003 10-100-HGD003 10-100-HGD003 10-100-HGD005 10-100-HGD005 10-100-HGD005 10-100-HGD006 10-100-HGD006
HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Booster Pump
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Scrapper Launcher
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS
10-100-HGD-018 10-100-HGAH-018 10-100-HGAHH018 10-100-HGD-019 10-100-HGAH-019 10-100-HGAHH019 10-100-HGD-001 10-100-HGAH-001 10-100-HGAHH001 10-100-HGD-002 10-100-HGAH-002 10-100-HGAHH002 10-100-HGD-003 10-100-HGAH-003 10-100-HGAHH003 10-100-HGD-005 10-100-HGAH-005 10-100-HGAHH005 10-100-HGD-006 10-100-HGAH-006
Page 39 of 51
REMARKS
IO TYPE
15984-BP-100-SR-DAL-0004 Mainline Pump House
SERVICE
SYSTEM
PID
INSTRUMENT TYPE
10-100-HGAH-016 HYDROCARBON GAS ALARM HIGH 10-100-HGAHH- HYDROCARBON GAS ALARM 016 HIGH HIGH 10-100-HGD-017 HYDROCARBON GAS DETECTOR 10-100-HGAH-017 HYDROCARBON GAS ALARM HIGH 10-100-HGAHH- HYDROCARBON GAS ALARM 017 HIGH HIGH 10-100-FD-001 FLAME DETECTOR
LOCATION
10-100-HGD016 10-100-HGD016 10-100-HGD017 10-100-HGD017 10-100-HGD017 10-100-FD-001
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
STATE 1
PARAMETER
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Metering Skid
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Basket Filter
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near OWS Pit
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near OWS Pit
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near OWS Pit
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Sump Tank
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 Near Sump Tank
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 Near Sump Tank
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
15984-BP-100-SR-DAL-0004 CONFIRMED FIRE FROM PLC TO PAGA
PAGA
PLC
DO
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
15984-BP-100-SR-DAL-0004 CONFIRMED GAS FROM PLC TO PAGA
PAGA
PLC
DO
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
ACS
PLC
DO
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
FIELD
PLC
DO
VFC (230VAC) VFC (230VAC) VFC (230VAC) 24 VDC
FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS FLAMMABLE GAS STATUS
NIS
No
R
--
--
--
--
--
--
--
--
--
NO ACTION
ALARM
STATUS
15984-BP-100-SR-DAL-0004 RELEASE ACCESS CONTROL FROM PLC TO ACS 15984-BP-100-SR-DAL-0004 EMERGENY SIREN
Page 40 of 51
REMARKS
STATE 0
15984-BP-100-SR-DAL-0004 Near Metering Skid
SERVICE
HIGH HIGH
PID
HIGH
10-100-SR-001 10-100-SRN-001
LOW
10-100-HGAHH004 10-100-XS-241
LOW LOW
10-100-HGAH-004
UNIT
10-100-HGAHH013 10-100-HGD-004
URV
10-100-HGAH-013
LRV
10-100-HGAHH010 10-100-HGD-013
FAIL ACTION
10-100-HGAH-010
CONTROLLER ACTION
10-100-HGAHH009 10-100-HGD-010
Redundancy
10-100-HGAH-009
External Power
10-100-XS-243
10-100-HGAHH008 10-100-HGD-009
IS/NIS
10-100-X-243
10-100-HGAH-008
SIGNAL TYPE
10-100-XS-242
10-100-HGAHH007 10-100-HGD-008
IO TYPE
10-100-X-242
10-100-HGAH-007
HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH HYDROCARBON GAS DETECTOR HYDROCARBON GAS ALARM HIGH HYDROCARBON GAS ALARM HIGH HIGH EXCHANGE SIGNAL (PAGA PLC) - DO EXCHANGE SIGNAL (PAGA PLC) - DO EXCHANGE SIGNAL (ACCESS CNTRL - PLC) - DO SIREN
SYSTEM
10-100-HGAHH006 10-100-HGD-007
LOCATION
10-100-HGD006 10-100-HGD007 10-100-HGD007 10-100-HGD007 10-100-HGD008 10-100-HGD008 10-100-HGD008 10-100-HGD009 10-100-HGD009 10-100-HGD009 10-100-HGD010 10-100-HGD010 10-100-HGD010 10-100-HGD013 10-100-HGD013 10-100-HGD013 10-100-HGD004 10-100-HGD004 10-100-HGD004 10-100-X-241
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
TFM PLC SYSTEM (EXISTING) 10-100-M-1151 10-100-HSH-1151 OPEN COMMAND 10-100-M-1151 10-100-HSL-1151 CLOSE COMMAND 10-100-M-1151 10-100-XSL-1151
LOCAL / REMOTE STATUS
10-100-M-1151 10-100-XAL-1151 LOCAL / REMOTE INDICATION 10-100-M-1151 10-100-ZSH-1151 VALVE OPEN STATUS 10-100-M-1151 10-100-ZAH-1151 VALVE OPEN INDICATION 10-100-M-1151 10-100-ZSL-1151
VALVE CLOSE STATUS
10-100-M-1151 10-100-ZAL-1151 VALVE CLOSE INDICATION 10-100-M-1152 10-100-HSH-1152 OPEN COMMAND 10-100-M-1152 10-100-HSL-1152 CLOSE COMMAND 10-100-M-1152 10-100-XSL-1152
LOCAL / REMOTE STATUS
10-100-M-1152 10-100-XAL-1152 LOCAL / REMOTE INDICATION 10-100-M-1152 10-100-ZSH-1152 VALVE OPEN STATUS 10-100-M-1152 10-100-ZAH-1152 VALVE OPEN INDICATION 10-100-M-1152 10-100-ZSL-1152
VALVE CLOSE STATUS
10-100-M-1152 10-100-ZAL-1152 VALVE CLOSE INDICATION 10-100-M-1153 10-100-HSH-1153 OPEN COMMAND 10-100-M-1153 10-100-HSL-1153 CLOSE COMMAND 10-100-M-1153 10-100-XSL-1153
LOCAL / REMOTE STATUS
10-100-M-1153 10-100-XAL-1153 LOCAL / REMOTE INDICATION 10-100-M-1153 10-100-ZSH-1153 VALVE OPEN STATUS 10-100-M-1153 10-100-ZAH-1153 VALVE OPEN INDICATION 10-100-M-1153 10-100-ZSL-1153
VALVE CLOSE STATUS
10-100-M-1153 10-100-ZAL-1153 VALVE CLOSE INDICATION 10-100-M-1154 10-100-HSH-1154 OPEN COMMAND 10-100-M-1154 10-100-HSL-1154 CLOSE COMMAND 10-100-M-1154 10-100-XSL-1154
LOCAL / REMOTE STATUS
10-100-M-1154 10-100-XAL-1154 LOCAL / REMOTE INDICATION 10-100-M-1154 10-100-ZSH-1154 VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 11 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12
(70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01A) HSD EURO-III A OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01B) HSD EURO-III B OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01C) HSD EURO-III C OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE
Page 41 of 51
REMARKS
IO TYPE
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
SYSTEM
DO
LOCATION
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1251 10-100-ZSL-1251
VALVE CLOSE STATUS
10-100-M-1251 10-100-ZAL-1251 VALVE CLOSE INDICATION 10-100-M-1252 10-100-HSH-1252 OPEN COMMAND 10-100-M-1252 10-100-HSL-1252 CLOSE COMMAND 10-100-M-1252 10-100-XSL-1252
LOCAL / REMOTE STATUS
10-100-M-1252 10-100-XAL-1252 LOCAL / REMOTE INDICATION 10-100-M-1252 10-100-ZSH-1252 VALVE OPEN STATUS 10-100-M-1252 10-100-ZAH-1252 VALVE OPEN INDICATION 10-100-M-1252 10-100-ZSL-1252
VALVE CLOSE STATUS
10-100-M-1252 10-100-ZAL-1252 VALVE CLOSE INDICATION 10-100-M-1253 10-100-HSH-1253 OPEN COMMAND 10-100-M-1253 10-100-HSL-1253 CLOSE COMMAND
HMI
TFM PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
VFC (24VDC) VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
Page 42 of 51
REMARKS
SERVICE
PARAMETER
10-100-M-1251 10-100-ZAH-1251 VALVE OPEN INDICATION
STATE 1
10-100-M-1251 10-100-XAL-1251 LOCAL / REMOTE INDICATION 10-100-M-1251 10-100-ZSH-1251 VALVE OPEN STATUS
STATE 0
LOCAL / REMOTE STATUS
HIGH HIGH
10-100-M-1251 10-100-XSL-1251
HIGH
10-100-M-1251 10-100-HSL-1251 CLOSE COMMAND
LOW
10-100-M-1251 10-100-HSH-1251 OPEN COMMAND
LOW LOW
10-100-M-1155 10-100-ZAL-1155 VALVE CLOSE INDICATION
UNIT
VALVE CLOSE STATUS
URV
10-100-M-1155 10-100-ZSL-1155
LRV
10-100-M-1155 10-100-ZAH-1155 VALVE OPEN INDICATION
FAIL ACTION
10-100-M-1155 10-100-XAL-1155 LOCAL / REMOTE INDICATION 10-100-M-1155 10-100-ZSH-1155 VALVE OPEN STATUS
CONTROLLER ACTION
LOCAL / REMOTE STATUS
Redundancy
10-100-M-1155 10-100-XSL-1155
External Power
10-100-M-1155 10-100-HSL-1155 CLOSE COMMAND
IS/NIS
10-100-M-1155 10-100-HSH-1155 OPEN COMMAND
SIGNAL TYPE
10-100-M-1154 10-100-ZAL-1154 VALVE CLOSE INDICATION
IO TYPE
VALVE CLOSE STATUS
(70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01D) HSD EURO-III D OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-01E) HSD EURO-III E OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02A) HSD EURO-IV A OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02B) HSD EURO-IV B OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE
SYSTEM
10-100-M-1154 10-100-ZSL-1154
15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 12 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13
LOCATION
10-100-M-1154 10-100-ZAH-1154 VALVE OPEN INDICATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
LOCAL / REMOTE STATUS
10-100-M-1255 10-100-XAL-1255 LOCAL / REMOTE INDICATION 10-100-M-1255 10-100-ZSH-1255 VALVE OPEN STATUS 10-100-M-1255 10-100-ZAH-1255 VALVE OPEN INDICATION 10-100-M-1255 10-100-ZSL-1255
VALVE CLOSE STATUS
10-100-M-1255 10-100-ZAL-1255 VALVE CLOSE INDICATION 10-100-M-1351 10-100-HSH-1351 OPEN COMMAND 10-100-M-1351 10-100-HSL-1351 CLOSE COMMAND 10-100-M-1351 10-100-XSL-1351
LOCAL / REMOTE STATUS
10-100-M-1351 10-100-XAL-1351 LOCAL / REMOTE INDICATION 10-100-M-1351 10-100-ZSH-1351 VALVE OPEN STATUS 10-100-M-1351 10-100-ZAH-1351 VALVE OPEN INDICATION 10-100-M-1351 10-100-ZSL-1351
VALVE CLOSE STATUS
DI
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
Page 43 of 51
REMARKS
SERVICE
PID
PARAMETER
10-100-M-1255 10-100-XSL-1255
STATE 1
10-100-M-1255 10-100-HSL-1255 CLOSE COMMAND
STATE 0
10-100-M-1255 10-100-HSH-1255 OPEN COMMAND
HIGH HIGH
10-100-M-1254 10-100-ZAL-1254 VALVE CLOSE INDICATION
HIGH
VALVE CLOSE STATUS
LOW
10-100-M-1254 10-100-ZSL-1254
LOW LOW
10-100-M-1254 10-100-ZAH-1254 VALVE OPEN INDICATION
UNIT
10-100-M-1254 10-100-XAL-1254 LOCAL / REMOTE INDICATION 10-100-M-1254 10-100-ZSH-1254 VALVE OPEN STATUS
URV
LOCAL / REMOTE STATUS
LRV
10-100-M-1254 10-100-XSL-1254
FAIL ACTION
10-100-M-1254 10-100-HSL-1254 CLOSE COMMAND
CONTROLLER ACTION
10-100-M-1254 10-100-HSH-1254 OPEN COMMAND
Redundancy
10-100-M-1253 10-100-ZAL-1253 VALVE CLOSE INDICATION
External Power
VALVE CLOSE STATUS
IS/NIS
10-100-M-1253 10-100-ZSL-1253
SIGNAL TYPE
10-100-M-1253 10-100-ZAH-1253 VALVE OPEN INDICATION
(70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02C) HSD EURO-IV C OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02D) HSD EURO-IV D OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-CR-02E) HSD EURO-IV E OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03A) MS EURO-III A OUTLET VALVE
IO TYPE
10-100-M-1253 10-100-XAL-1253 LOCAL / REMOTE INDICATION 10-100-M-1253 10-100-ZSH-1253 VALVE OPEN STATUS
15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 13 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 14 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15
SYSTEM
LOCAL / REMOTE STATUS
LOCATION
10-100-M-1253 10-100-XSL-1253
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1354 10-100-HSH-1354 OPEN COMMAND 10-100-M-1354 10-100-HSL-1354 CLOSE COMMAND 10-100-M-1354 10-100-XSL-1354
LOCAL / REMOTE STATUS
10-100-M-1354 10-100-XAL-1354 LOCAL / REMOTE INDICATION 10-100-M-1354 10-100-ZSH-1354 VALVE OPEN STATUS 10-100-M-1354 10-100-ZAH-1354 VALVE OPEN INDICATION 10-100-M-1354 10-100-ZSL-1354
VALVE CLOSE STATUS
10-100-M-1354 10-100-ZAL-1354 VALVE CLOSE INDICATION 10-100-M-1355 10-100-HSH-1355 OPEN COMMAND 10-100-M-1355 10-100-HSL-1355 CLOSE COMMAND 10-100-M-1355 10-100-XSL-1355
LOCAL / REMOTE STATUS
10-100-M-1355 10-100-XAL-1355 LOCAL / REMOTE INDICATION
HMI
TFM PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
DO
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
TFM PLC
DI
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
HMI
TFM PLC
SL-DO
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
Page 44 of 51
REMARKS
SERVICE
PARAMETER
10-100-M-1353 10-100-ZAL-1353 VALVE CLOSE INDICATION
STATE 1
VALVE CLOSE STATUS
STATE 0
10-100-M-1353 10-100-ZSL-1353
HIGH HIGH
10-100-M-1353 10-100-ZAH-1353 VALVE OPEN INDICATION
HIGH
10-100-M-1353 10-100-XAL-1353 LOCAL / REMOTE INDICATION 10-100-M-1353 10-100-ZSH-1353 VALVE OPEN STATUS
LOW
LOCAL / REMOTE STATUS
LOW LOW
10-100-M-1353 10-100-XSL-1353
UNIT
10-100-M-1353 10-100-HSL-1353 CLOSE COMMAND
URV
10-100-M-1353 10-100-HSH-1353 OPEN COMMAND
LRV
10-100-M-1352 10-100-ZAL-1352 VALVE CLOSE INDICATION
FAIL ACTION
VALVE CLOSE STATUS
CONTROLLER ACTION
10-100-M-1352 10-100-ZSL-1352
Redundancy
10-100-M-1352 10-100-ZAH-1352 VALVE OPEN INDICATION
External Power
10-100-M-1352 10-100-XAL-1352 LOCAL / REMOTE INDICATION 10-100-M-1352 10-100-ZSH-1352 VALVE OPEN STATUS
IS/NIS
LOCAL / REMOTE STATUS
SIGNAL TYPE
10-100-M-1352 10-100-XSL-1352
IO TYPE
10-100-M-1352 10-100-HSL-1352 CLOSE COMMAND
(70-TT-FR-03A) MS EURO-III A OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03B) MS EURO-III B OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03C) MS EURO-III C OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03D) MS EURO-III D OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE
SYSTEM
10-100-M-1352 10-100-HSH-1352 OPEN COMMAND
15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 15 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16
LOCATION
10-100-M-1351 10-100-ZAL-1351 VALVE CLOSE INDICATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
10-100-M-1452 10-100-ZAH-1452 VALVE OPEN INDICATION 10-100-M-1452 10-100-ZSL-1452
VALVE CLOSE STATUS
10-100-M-1452 10-100-ZAL-1452 VALVE CLOSE INDICATION 10-100-M-1453 10-100-HSH-1453 OPEN COMMAND 10-100-M-1453 10-100-HSL-1453 CLOSE COMMAND 10-100-M-1453 10-100-XSL-1453
LOCAL / REMOTE STATUS
10-100-M-1453 10-100-XAL-1453 LOCAL / REMOTE INDICATION 10-100-M-1453 10-100-ZSH-1453 VALVE OPEN STATUS 10-100-M-1453 10-100-ZAH-1453 VALVE OPEN INDICATION 10-100-M-1453 10-100-ZSL-1453
VALVE CLOSE STATUS
10-100-M-1453 10-100-ZAL-1453 VALVE CLOSE INDICATION 10-100-M-1454 10-100-HSH-1454 OPEN COMMAND
DI
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
FIELD
TFM PLC
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
Page 45 of 51
REMARKS
SERVICE
PARAMETER
10-100-M-1452 10-100-XAL-1452 LOCAL / REMOTE INDICATION 10-100-M-1452 10-100-ZSH-1452 VALVE OPEN STATUS
STATE 1
LOCAL / REMOTE STATUS
STATE 0
10-100-M-1452 10-100-XSL-1452
HIGH HIGH
10-100-M-1452 10-100-HSL-1452 CLOSE COMMAND
HIGH
10-100-M-1452 10-100-HSH-1452 OPEN COMMAND
LOW
10-100-M-1451 10-100-ZAL-1451 VALVE CLOSE INDICATION
LOW LOW
VALVE CLOSE STATUS
UNIT
10-100-M-1451 10-100-ZSL-1451
URV
10-100-M-1451 10-100-ZAH-1451 VALVE OPEN INDICATION
LRV
10-100-M-1451 10-100-XAL-1451 LOCAL / REMOTE INDICATION 10-100-M-1451 10-100-ZSH-1451 VALVE OPEN STATUS
FAIL ACTION
LOCAL / REMOTE STATUS
CONTROLLER ACTION
10-100-M-1451 10-100-XSL-1451
Redundancy
10-100-M-1451 10-100-HSL-1451 CLOSE COMMAND
External Power
10-100-M-1451 10-100-HSH-1451 OPEN COMMAND
IS/NIS
10-100-M-1355 10-100-ZAL-1355 VALVE CLOSE INDICATION
SIGNAL TYPE
VALVE CLOSE STATUS
IO TYPE
10-100-M-1355 10-100-ZSL-1355
(70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-03E) MS EURO-III E OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04A) MS EURO-IV A OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04B) MS EURO-IV B OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04C) MS EURO-IV C OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE
SYSTEM
10-100-M-1355 10-100-ZAH-1355 VALVE OPEN INDICATION
15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 16 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 17 15984-BP-10-100-PR-PID0002 SHEET 18
LOCATION
10-100-M-1355 10-100-ZSH-1355 VALVE OPEN STATUS
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
PARAMETER
DO
VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
VFC (24VDC) VFC (24VDC) VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
VFC (24VDC) --
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
TFM PLC
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
FIELD
TFM PLC
DI
HMI
TFM PLC
SL-DO
Page 46 of 51
REMARKS
STATE 1
SERVICE
STATE 0
10-100-M-1455 10-100-ZAL-1455 VALVE CLOSE INDICATION
HIGH HIGH
VALVE CLOSE STATUS
HIGH
10-100-M-1455 10-100-ZSL-1455
LOW
10-100-M-1455 10-100-ZAH-1455 VALVE OPEN INDICATION
LOW LOW
10-100-M-1455 10-100-XAL-1455 LOCAL / REMOTE INDICATION 10-100-M-1455 10-100-ZSH-1455 VALVE OPEN STATUS
UNIT
LOCAL / REMOTE STATUS
URV
10-100-M-1455 10-100-XSL-1455
LRV
10-100-M-1455 10-100-HSL-1455 CLOSE COMMAND
FAIL ACTION
10-100-M-1455 10-100-HSH-1455 OPEN COMMAND
CONTROLLER ACTION
10-100-M-1454 10-100-ZAL-1454 VALVE CLOSE INDICATION
Redundancy
VALVE CLOSE STATUS
External Power
10-100-M-1454 10-100-ZSL-1454
IS/NIS
10-100-M-1454 10-100-ZAH-1454 VALVE OPEN INDICATION
SIGNAL TYPE
10-100-M-1454 10-100-XAL-1454 LOCAL / REMOTE INDICATION 10-100-M-1454 10-100-ZSH-1454 VALVE OPEN STATUS
IO TYPE
LOCAL / REMOTE STATUS
(70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04D) MS EURO-IV D OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE (70-TT-FR-04E) MS EURO-IV E OUTLET VALVE
SYSTEM
10-100-M-1454 10-100-XSL-1454
15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18 15984-BP-10-100-PR-PID0002 SHEET 18
LOCATION
10-100-M-1454 10-100-HSL-1454 CLOSE COMMAND
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
LFAP
SWITCH GEAR ROOM - TRUE CEILING
BUILDING
LFAP
SWITCH GEAR ROOM - TRUE CEILING
BUILDING
LFAP
SWITCH GEAR ROOM - TRUE CEILING
BUILDING
LFAP
SWITCH GEAR ROOM - NEAR NORTH DOOR SWITCH GEAR ROOM - NEAR EAST DOOR
BUILDING
LFAP
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
VFD ROOM - NEAR EAST DOOR
BUILDING
LFAP
SRR ROOM - CABLE TRAY
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
SRR ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
LFAP 10-100-MSD101 10-100-MSD102 10-100-MSD103 10-100-MSD104 10-100-MSD105 10-100-MSD106 10-100-MSD107 10-100-MSD108 10-100-MSD109 10-100-MCP117 10-100-MCP116 10-100-MSD110 10-100-MSD111 10-100-MSD112 10-100-MSD113 10-100-MSD114 10-100-MSD115 10-100-MSD116 10-100-MSD117 10-100-MCP119 10-100-LHSD101 10-100-MSD118 10-100-MSD119 10-100-MSD120 10-100-MSD121 10-100-MSD122 10-100-MSD123 10-100-MSD128 10-100-MSD125
10-100-MSD-101
MULTISENSOR DETECTOR
10-100-MSD-102
MULTISENSOR DETECTOR
10-100-MSD-103
MULTISENSOR DETECTOR
10-100-MSD-104
MULTISENSOR DETECTOR
10-100-MSD-105
MULTISENSOR DETECTOR
10-100-MSD-106
MULTISENSOR DETECTOR
10-100-MSD-107
MULTISENSOR DETECTOR
10-100-MSD-108
MULTISENSOR DETECTOR
10-100-MSD-109
MULTISENSOR DETECTOR
10-100-MCP-117
10-100-MSD-110
MANUAL ALARM CALL POINT MANUAL ALARM CALL POINT MULTISENSOR DETECTOR
10-100-MSD-111
MULTISENSOR DETECTOR
10-100-MSD-112
MULTISENSOR DETECTOR
10-100-MSD-113
MULTISENSOR DETECTOR
10-100-MCP-116
10-100-MSD-114
MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MSD-115 MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MSD-116 MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MSD-117 MULTISENSOR DETECTOR WITH RESPONSE INDICATOR 10-100-MCP-119 MANUAL ALARM CALL POINT 10-100-LHSD-101 LINEAR HEAT SENSING CABLE 10-100-MSD-118 MULTISENSOR DETECTOR 10-100-MSD-119
MULTISENSOR DETECTOR
10-100-MSD-120
MULTISENSOR DETECTOR
10-100-MSD-121
MULTISENSOR DETECTOR
10-100-MSD-122
MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR
10-100-MSD-123 10-100-MSD-128 10-100-MSD-125
15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003
Page 47 of 51
REMARKS
BUILDING
PARAMETER
SWITCH GEAR ROOM - TRUE CEILING
STATE 1
LFAP
STATE 0
BUILDING
HIGH HIGH
SWITCH GEAR ROOM - TRUE CEILING
HIGH
LFAP
LOW
BUILDING
LOW LOW
SWITCH GEAR ROOM - TRUE CEILING
UNIT
LFAP
URV
BUILDING
LRV
SWITCH GEAR ROOM - TRUE CEILING
FAIL ACTION
LFAP
CONTROLLER ACTION
BUILDING
Redundancy
SWITCH GEAR ROOM - TRUE CEILING
ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE
External Power
IO TYPE
LFAP
IS/NIS
SYSTEM
BUILDING
SIGNAL TYPE
LOCATION
SWITCH GEAR ROOM - TRUE CEILING
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
MULTISENSOR DETECTOR
10-100-MSD-136
MULTISENSOR DETECTOR
SRR ROOM - NEAR WEST DOOR
BUILDING
LFAP
SERVER ROOM - CABLE TRAY
BUILDING
LFAP
HVAC ROOM - TRUE CEILING
BUILDING
LFAP
HVAC ROOM - TRUE CEILING
BUILDING
LFAP
HVAC ROOM - NEAR WEST DOOR
BUILDING
LFAP
HVAC DUCT AIR INTAKE
BUILDING
HVAC DUCT AIR INTAKE
ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE 3 WIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE AI 3 WIRE NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE DO VFC NIS (24VDC) DO VFC NIS (24VDC) DO VFC NIS (24VDC) ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE ADDRESSA ADDRESSAB NIS BLE LE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS FLAMMABLE GAS FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
LFAP
ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE AI
BUILDING
LFAP
AI
3 WIRE
CLEAN AGENT ROOM
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
Near Transformer Bay (Outdoor)
BUILDING
LFAP
CONFIRMED FIRE FROM LFAP TO PLC
PLC
LFAP
CONFIRMED GAS FROM LFAP TO PLC
PLC
LFAP
COMMOM FAULT FROM LFAP TO PLC
PLC
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
WAREHOUSE BUILING
BUILDING
LFAP
SERVICE
LFAP
AI
3 WIRE
Page 48 of 51
REMARKS
LFAP
PARAMETER
10-100-MSD-135
BUILDING
STATE 1
MULTISENSOR DETECTOR
SRR ROOM - FALSE FLOORING
STATE 0
10-100-MSD-134
LFAP
HIGH HIGH
MULTISENSOR DETECTOR
BUILDING
HIGH
10-100-MSD-133
SRR ROOM - FALSE FLOORING
LOW
MULTISENSOR DETECTOR
LFAP
LOW LOW
10-100-MSD-132
BUILDING
UNIT
10-100-MSD-131
HVAC AIR INTAKE DUCT
URV
10-100-MSD131 10-100-MSD132 10-100-MSD133 10-100-MSD134 10-100-MSD135 10-100-MSD136
LFAP
LRV
10-100-XS-253
BUILDING
FAIL ACTION
10-100-X-253
10-100-XS-251
HVAC AIR INTAKE DUCT
CONTROLLER ACTION
10-100-XS-252
10-100-MCP-122
LFAP
Redundancy
10-100-X-252
MANUAL ALARM CALL POINT MANUAL ALARM CALL POINT EXCHANGE SIGNAL (LFAP PLC) - DO EXCHANGE SIGNAL (LFAP PLC) - DO EXCHANGE SIGNAL (LFAP PLC) - DO MULTISENSOR DETECTOR
BUILDING
External Power
10-100-MCP-118
SRR ROOM - FALSE FLOORING
IS/NIS
10-100-MCP118 10-100-MCP122 10-100-X-251
BUILDING
SIGNAL TYPE
HYDROGEN DETECTOR
SRR ROOM - FALSE FLOORING
IO TYPE
10-100-H2-102 10-100-H2-102
15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0003 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007 15984-BP-10100-SR-DAL0007
SYSTEM
MULTISENSOR DETECTOR WITH RESPONSE INDICATOR MULTISENSOR DETECTOR WITH RESPONSE INDICATOR SMOKE DETECTOR (IR POINT TYPE) WITH RESPONSE INDICATOR 10-100-SD-130 10-100-SD-130 SMOKE DETECTOR (IR POINT TYPE) WITH RESPONSE INDICATOR 10-100-MSD10-100-MSD-142 MULTISENSOR DETECTOR 142 WITH RESPONSE INDICATOR 10-100-MSD10-100-MSD-143 MULTISENSOR DETECTOR 143 WITH RESPONSE INDICATOR 10-100-MCP10-100-MCP-120 MANUAL ALARM CALL 120 POINT 10-100-LHSD- 10-100-LHSD-102 LINEAR HEAT SENSING 102 CABLE 10-100-MSD10-100-MSD-126 MULTISENSOR DETECTOR 126 10-100-MSD10-100-MSD-127 MULTISENSOR DETECTOR 127 10-100-MCP10-100-MCP-121 MANUAL ALARM CALL 121 POINT 10-100-GD-118 10-100-GD-118 GAS DETECTOR (IR POINT TYPE) 10-100-GD-119 10-100-GD-119 GAS DETECTOR (IR POINT TYPE) 10-100-MSD10-100-MSD-124 MULTISENSOR DETECTOR 124 10-100-HD-101 10-100-HD-101 HEAT DETECTOR - RATE OF RISE 10-100-HD-102 10-100-HD-102 HEAT DETECTOR - RATE OF RISE 10-100-H2-101 10-100-H2-101 HYDROGEN DETECTOR
LOCATION
10-100-MSD10-100-MSD-144 144 10-100-MSD10-100-MSD-145 145 10-100-SD-129 10-100-SD-129
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
LFAP
SAMPLE ROOM
BUILDING
LFAP
SAMPLE ROOM
BUILDING
LFAP
Near Gate
FIELD
LFAP
Mainline Pump House
FIELD
LFAP
Near Gate
FIELD
LFAP
Near Gate
FIELD
LFAP
Near Road
FIELD
LFAP
OutSide Substation
FIELD
LFAP
OutSide Substation
FIELD
LFAP
Outside Warehouse
FIELD
LFAP
Outside ERV Shed
FIELD
LFAP
ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE ADDRESSAB LE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
Page 49 of 51
REMARKS
BUILDING
PARAMETER
WAREHOUSE BUILING
SERVICE
LFAP
STATE 1
PID
BUILDING
STATE 0
10-100-MCP-108
WAREHOUSE BUILING
HIGH HIGH
10-100-MCP-107
LFAP
HIGH
10-100-MCP-106
BUILDING
LOW
10-100-MCP-105
WAREHOUSE BUILING
LOW LOW
10-100-MCP-104
LFAP
UNIT
10-100-MCP-103
BUILDING
URV
10-100-MCP-109
WAREHOUSE BUILING
LRV
10-100-MCP-102
LFAP
FAIL ACTION
10-100-MCP-101
BUILDING
CONTROLLER ACTION
10-100-SD-141
WAREHOUSE BUILING
ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE ADDRESSA BLE
Redundancy
10-100-MCP-127
LFAP
External Power
10-100-MCP-126
BUILDING
IS/NIS
10-100-MSD-140
WAREHOUSE BUILING
SIGNAL TYPE
10-100-MCP-128
10-100-MSD-139
15984-BP-10100-SR-DAL0007 MULTISENSOR DETECTOR 15984-BP-10100-SR-DAL0007 MULTISENSOR DETECTOR 15984-BP-10100-SR-DAL0007 MULTISENSOR DETECTOR 15984-BP-10100-SR-DAL0007 MANUAL ALARM CALL 15984-BP-10100-SR-DALPOINT 0007 MANUAL ALARM CALL 15984-BP-10100-SR-DALPOINT 0007 SMOKE DETECTOR (IR POINT 15984-BP-10100-SR-DALTYPE) 0009 MANUAL ALARM CALL 15984-BP-10100-SR-DALPOINT 0009 MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT MANUAL ALARM CALL 15984-BP-100-SR-DAL-0004 POINT
IO TYPE
10-100-MCP128 10-100-MCP101 10-100-MCP102 10-100-MCP109 10-100-MCP103 10-100-MCP104 10-100-MCP105 10-100-MCP106 10-100-MCP107 10-100-MCP108
10-100-MSD-138
MULTISENSOR DETECTOR
SYSTEM
10-100-MSD-137
LOCATION
10-100-MSD137 10-100-MSD138 10-100-MSD139 10-100-MSD140 10-100-MCP126 10-100-MCP127 10-100-SD-141
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-072
10-000-PI-072
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
FROM MAIN LINE PUMP TO SV STATIONS PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-071
10-000-PT-071
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
120
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-071
10-000-PI-071
PRESSURE INDICATION
15984-BP-10-100-PR-PID0002 SHEET 5
(10-100-SLB-001) SCRAPER LAUNCHER TO SV-1 PIPELINE PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
LDS
Page 50 of 51
REMARKS
LOCATION
PRESSURE TRANSMITTER
INSTRUMENT TYPE
10-000-PT-072
INSTRUMENT TAG
10-000-P-072
LOOP NAME
SERVICE
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
MAIN LINE PUMPS SUCTION STREAM -1 FLOW
FIELD
FC
AI
4 WIRE
IS
24 VDC
NR
--
--
Hold
Hold
Nm
--
HOLD
--
--
--
--
FLOW
10-100-F-001
10-100-FI-001
FLOW INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
MAIN LINE PUMPS SUCTION STREAM -1 FLOW
HMI
FC
SL-AI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
10-100-T-001
10-100-TT-001
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) ULTRASONIC FLOW METER OUTLET
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-100-P-014
10-100-PT-014
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-001) ULTRASONIC FLOW METER OUTLET PRESSURE
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-F-002
10-100-FT-002
TURBINE FLOW METER
15984-BP-10-100-PR-PID0002 SHEET 3
MAIN LINE PUMPS SUCTION STREAM -2 FLOW
FIELD
FC
AI
4 WIRE
IS
24 VDC
NR
--
--
Hold
Hold
Nm
--
HOLD
--
--
--
--
FLOW
10-100-F-002
10-100-FI-002
FLOW INDICATION
15984-BP-10-100-PR-PID0002 SHEET 3
MAIN LINE PUMPS SUCTION STREAM -2 FLOW
HMI
FC
SL-AI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
10-100-T-005
10-100-TT-005
TEMPERATURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-002) ULTRASONIC FLOW METER OUTLET
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATU RE
10-100-P-046
10-100-PT-046
PRESSURE TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-100-FT-002) ULTRASONIC FLOW METER OUTLET PRESSURE
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-100-D-001
10-100-DY-001
DENSITY TRANSMITTER
15984-BP-10-100-PR-PID0002 SHEET 3
(10-DT-001) DENSITY METER SKID-FLOW METER ASSEMBLY TO MAINLINE PUMP
FIELD
FC
PULSE
DUAL PULSE
IS
No
0
--
--
--
--
--
--
--
--
--
--
--
DENSITY
FLOW COMPUTER
Page 51 of 51
REMARKS
SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 3
SERVICE
TURBINE FLOW METER
INSTRUMENT TYPE
10-100-FT-001
INSTRUMENT TAG
10-100-F-001
LOOP NAME
LOCATION
PID
DOCUMENT NUMBER : 15984-BP-10100-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(BINA DESPATCH STATION)
UH
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INSTRUMENT I/O LIST (PANKI RECEIPT STATION)
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT COVER SHEET INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
f
NAIU / KAVK BHAY CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 1 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
UH SN 1 2 3 4 5 6 7 8
INDEX COVER SHEET INDEX NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INPUT OUTPUT SUMMARY INPUT OUTPUT LIST (PLC SYSTEM) INPUT OUTPUT LIST (LFAP) INPUT OUTPUT LIST (NPW-LDS) INPUT OUTPUT LIST (FLOW COMPUTER)
PAGES 1 2 3 4 5 - 23 24 - 28 29 30
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT INDEX INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 2 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
UH
NOTES 1 SERIAL COMMUNICATION WITH THIRD PARTY DEVICES IS NOT PART OF THIS I/O LIST. 2 ALL INTRINCALLY SAFE INPUT OUTPUTS SHALL HAVE ACTIVE BARRIERS INSTALLED IN THE PANEL 3 ALL NON-IS DIGITAL OUTPUT SHALL BE ISOLATED FROM FIELD VIA INTER POSING RELAYS INSTALLED IN THE PANEL 4 ALL NON-IS DIGITAL INPUTS SHALL DIRECTLY INTERFACE WITH FIELD INSTRUMENT
HOLDS 1 ALARMS AND SETPOINTS 2 I/O RELATED TO CORROSION MONITORING SYSTEM, FLOW METERING, INTERFACE WITH ELECTRICAL SYSTEMS AND INTERFACE WITH HVAC SYSTEM.
ABBREVIATIONS AI : AO : DI : DO : I/O : IS : NIS : PLC : RTU : HMI : LFAP : MVWS : UCP : HVAC : VFC (24VDC) : VFC (240VAC) : HART : LEL : FC : SL : ACS : LDS : PAGA :
REFERENCE DOCUMENTS / DRAWINGS SN DOCUMENT NUMBER 1 15984-BP-10300-IC-DIO-0001 2 15984-BP-10300-IC-DSD-0002 3 15984-BP-10300-IC-DCS-0001 4 15984-BP-10300-IC-DTD-0001 5 15984-300-EL-DIO-0001 6 15984-000-PR-LST-0004 7 15984-BP-10300-PR-PID-0004_SHT 1 TO 6 8 15984-BP-300-SR-PID-0001 9 15984-BP-300-SR-DAL-0004 10 15984-BP-10300-SR-DAL-0005 11 15984-BP-10300-SR-DAL-0007 12 15984-BP-10300-SR-DAL-0008 13 15984-BP-10300-SR-DAL-0009
ANALOG INPUT ANALOG OUTPUT DIGITAL INPUT DIGITAL OUTPUT INPUT / OUTPUT INTRINSICALLY SAFE NON INTRINSICALLY SAFE PROGRAMMABLE LOGIC CONTROLLER REMOTE TERMINAL UNIT HUMAN MACHINE INTERFACE LOCAL FIRE ALARM PANEL MEDIUM VELOCITY WATER SPRAY SYSTEM UNIT CONTROL PANEL HEATING, VENTILATION AND AIR CONDITIONING VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 24 VDC VOLT FREE CONTACT, INTERPOSING VOLTAGE IS 240 VAC HIGHWAY ADDRESSABLE REMOTE TRANSDUCER LOW EXPLOSIVE LEVEL FLOW COMPUTER SERIAL ACCESS CONTROL SYSTEM LEAK DETECTIONSYSTEM PUBLIC ADDRESS AND THE GENERAL ALARM
CUSTOMER
DOCUMENT DESCRIPTION INSTRUMENT INDEX CONTROL SYSTEM ARCHITECTURE DRAWING INSTRUMENT AND FIRE AND GAS CABLE SCHEDULE INSTRUMENT AND FIRE AND GAS JB TERMINATION DIAGRAM ELECTRICAL IO LIST ALARM AND TRIP SHCEDULE P&ID FOR PANKI RECEIPT STATION FIRE WATER NETWORK P&I DIAGRAM F&G LAYOUT FIELD - PANKI F&G LAYOUT - CONTROL ROOM F&G LAYOUT - WAREHOUSE BUILDING F&G LAYOUT - SECURITY ROOM F&G LAYOUT - ELECTRICAL ROOM
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 3 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
UH
NR
NR
NR
NR
NR
NR
NR
NR
NR
NR
R
R
R
R
R
IS
IS
IS
IS
IS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NIS
NON-REDUNDANT (IS)
NON-REDUNDANT (NIS)
REDUNDANT (NIS)
PLC
FIELD
AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
AI
AO
DI
DO
RTD
45
1
20
3
0
14
1
108
71
0
0
0
5
7
0
14
17
20
20
ELECTRICAL EXCHANGE ANNUNCIATOR PANEL
3
DIAGNOSTIC SIGNALS
20
GROSS TOTAL
45
1
20
3
0
14
4
162
108
0
0
0
5
7
0
15 % ENGINEERING GROWTH
7
1
3
1
0
3
1
25
17
0
0
0
1
2
0
20 % SPARE
6
1
3
1
0
2
1
19
13
0
0
0
1
1
0
TOTAL
58
3
26
5
0
19
6
206
138
0
0
0
7
10
0
CUSTOMER
BHARAT PETROLEUM CORPORATION LTD.
CONSULTANT
EPCM SERVICES FOR BINA-PANKI PIPLINE PROJECT NOTES, LEGENDS, ABBREVIATIONS, HOLDS & REFERENCE INSTRUMENT I/O LIST
A REV
31/12/19 DATE
Issued for Information REVISION DESCRIPTION
VPS ORGINATED
BHAY NAIU / KAVK CHECKED APPROVED
CLIENT
"This drawing is prepared solely for the use of the contractual customer of WorleyParsons and WorleyParsons assume no liability to any other party for any representations contained in this drawing."
PROJECT NO. SHEET 403102-15984 4 OF 30 DRAWING NUMBER 15984-BP-10300-IC-DIO-0002
SCALE NTS REV A
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-041
10-000-PI-041
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-042
10-000-PT-042
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-042
10-000-PI-042
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-T-041
10-000-TT-041
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE TEMPERATURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
10-000-T-041
10-000-TI-041
TEMPERATURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE TEMPERATURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATUR E
10-000-S-004
10-000-HSH-004
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-000-S-004
10-000-HSL-004
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-000-S-004
10-000-XSL-004
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-004
10-000-XAL-004
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-000-S-004
10-000-ZSH-004
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-004
10-000-ZAH-004
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-000-S-004
10-000-ZSL-004
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-004
10-000-ZAL-004
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-000-S-004
10-000-MZT-004
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
0
100
%
--
--
--
--
--
--
POSITION
10-000-S-004
10-000-MZI-004
% CONTINUOUS POSITION INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
POSITION
10-000-S-004
10-000-CTT-004
MOTOR TORQUE OUTPUT
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
NIS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
TORQUE
10-000-S-004
10-000-CTI-004
MOTOR TORQUE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-AO
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TORQUE
10-300-D-001
10-300-DPT-001
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-D-001
10-300-DPI-001
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-D-001
10-300-DT-001
DENSITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
AI
4 WIRE
IS
24 NR VDC
--
--
500
1000
Kg/m3
--
--
--
--
--
--
DENSITY
10-300-D-001
10-300-DI-001
DENSITY INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
DENSITY
10-300-D-001
10-300-FSL-001
ROTAMETER WITH SWITCH 15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-300-P-101
10-300-DPT-101
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-101
10-300-DPI-101
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-101
10-300-DPAH-101 DIFF. PRESSURE ALARM HIGH
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
PLC SYSTEM
15984-BP-10-300-PR-PID0004 SHEET 1
Page 5 of 30
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-000-PT-041
INSTRUMENT TYPE
10-000-P-041
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-XXAS-001 PIG SIGNALER ALARM
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-002
10-300-HSH-002
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-002
10-300-HSL-002
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-002
10-300-XSL-002
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-002
10-300-XAL-002
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-002
10-300-ZSH-002
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-002
10-300-ZAH-002
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-002
10-300-ZSL-002
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-002
10-300-ZAL-002
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-005
10-300-PT-005
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-005
10-300-PI-005
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-003
10-300-HSH-003
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-003
10-300-HSL-003
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-003
10-300-XSL-003
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-003
10-300-XAL-003
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-003
10-300-ZSH-003
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-003
10-300-ZAH-003
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-003
10-300-ZSL-003
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-003
10-300-ZAL-003
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO (10-300-SRB-001) SCRAPER RECEIVER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-016
10-300-PT-016
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-016
10-300-PI-016
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-003
10-300-PT-003
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-003
10-300-PI-003
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-X-002
10-300-XXIS-002
PIG SIGNALER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER INLET
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-X-002
10-300-XXAS-002 PIG SIGNALER ALARM
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER INLET
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-017
10-300-PT-017
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-X-001
PIG SIGNALER
PRESSURE TRANSMITTER
Page 6 of 30
REMARKS
SYSTEM
FIELD
10-300-XXIS-001
SERVICE (10-300-SRB-001) SCRAPER RECEIVER INLET
10-300-X-001
INSTRUMENT TYPE
15984-BP-10-300-PR-PID0004 SHEET 1
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
LIMIT SWITCH CLOSE-HINGE 15984-BP-10-300-PR-PIDDOOR 0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER HINGE DOOR CLOSE
FIELD
PLC
DI
VFC (24VDC)
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-USI-001
LIMIT SWITCH CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER HINGE DOOR CLOSE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-014
10-300-PT-014
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-014
10-300-PI-014
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-T-002
10-300-TT-002
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE TEMPERATURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
10-300-T-002
10-300-TI-002
TEMPERATURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE TEMPERATURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATUR E
10-300-M-006
10-300-HSH-006
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-006
10-300-HSL-006
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-006
10-300-XSL-006
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-006
10-300-XAL-006
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-006
10-300-ZSH-006
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-006
10-300-ZAH-006
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-006
10-300-ZSL-006
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-006
10-300-ZAL-006
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTERS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-035
10-300-HSH-035
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-035
10-300-HSL-035
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-035
10-300-XSL-035
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-035
10-300-XAL-035
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-035
10-300-ZSH-035
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-035
10-300-ZAH-035
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-035
10-300-ZSL-035
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-035
10-300-ZAL-035
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM (10-300-SRB-001) SCRAPER RECEIVER TO BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-004
10-300-PT-004
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD
--
--
--
PRESSURE
10-300-P-004
10-300-PI-004
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-004
10-300-PAH-004
PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO BASKET FILTER LINE PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-004
10-300-HSH-004
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-PI-017
PRESSURE INDICATION
10-300-U-001
10-300-US-001
10-300-U-001
15984-BP-10-300-PR-PID0004 SHEET 1
Page 7 of 30
REMARKS
SYSTEM PLC
10-300-P-017
SERVICE
HMI
INSTRUMENT TYPE
(10-300-SRB-001) SCRAPER RECEIVER PRESSURE
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-004
10-300-XSL-004
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-004
10-300-XAL-004
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-004
10-300-ZSH-004
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-004
10-300-ZAH-004
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-004
10-300-ZSL-004
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-004
10-300-ZAL-004
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
FROM SV STATION TO SCRAPER RECEIVER (10-300-SRB-001) RECEIVING LINE
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-008
10-300-HZSH-008 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-008
10-300-HZAH-008 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-008
10-300-HZSL-008 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-008
10-300-HZAL-008 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-005
10-300-HZSH-005 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-005
10-300-HZAH-005 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-005
10-300-HZSL-005 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-005
10-300-HZAL-005 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
BY PASS OF 10-300-002 AND 10-300-MOV0003
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-006
10-300-HZSH-006 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-006
10-300-HZAH-006 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-006
10-300-HZSL-006 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-006
10-300-HZAL-006 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-003
10-300-HZSH-003 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-003
10-300-HZAH-003 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-003
10-300-HZSL-003 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-003
10-300-HZAL-003 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-004
10-300-HZSH-004 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-004
10-300-HZAH-004 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-004
10-300-HZSL-004 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-004
10-300-HZAL-004 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-300-SRB-001) SCRAPER RECEIVER TO SUMP TANK
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 8 of 30
REMARKS
SYSTEM
CLOSE COMMAND
SERVICE
10-300-HSL-004
INSTRUMENT TYPE
10-300-M-004
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
HAND SWITCH HMI
15984-BP-10-300-PR-PID0004 SHEET 1
EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION
HMI
PLC
SL-DI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-300-H-032
10-300-HS-032B
HAND SWITCH CONTROL ROOM
15984-BP-10-300-PR-PID0004 SHEET 1
EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION
CR
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-300-H-032
10-300-HS-032C
HAND SWITCH FIELD
15984-BP-10-300-PR-PID0004 SHEET 1
EMERGENCY SHUT-DOWN OF PANKI RECEIPT STATION
FIELD
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
TRIP
NO ACTION
TRIP
10-300-M-008
10-300-HSH-008
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-008
10-300-HSL-008
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-008
10-300-XSL-008
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-008
10-300-XAL-008
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-008
10-300-ZSH-008
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-008
10-300-ZAH-008
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-008
10-300-ZSL-008
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-008
10-300-ZAL-008
MOTOR OPERATED VALVE (TIPV)
15984-BP-10-300-PR-PID0004 SHEET 2
FROM (10-300-SRB-001)SCRAPER RECEIVER TO (10-300-BF-001 A)BASKET FILTER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-008
10-300-PT-008
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER INLET PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-008
10-300-PI-008
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-051
10-300-DPT-051
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-300-P-051
10-300-DPI-051
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-051
10-300-DPAH-051 DIFF. PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-009
10-300-HSH-009
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-009
10-300-HSL-009
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-009
10-300-XSL-009
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-009
10-300-XAL-009
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-009
10-300-ZSH-009
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-009
10-300-ZAH-009
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-009
10-300-ZSL-009
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-009
10-300-ZAL-009
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-010
10-300-HSH-010
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-010
10-300-HSL-010
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM PANKI RECEIPT TERMINAL SCRAPER RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-010
10-300-XSL-010
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
RECEIVER TO INLET OF (10-300-BF-001B) BASKETPANKI FILTERRECEIPT TERMINAL SCRAPER FROM RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTER
Page 9 of 30
REMARKS
LOCATION
10-300-HS-032A
INSTRUMENT TYPE
10-300-H-032
LOOP NAME
SERVICE
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
STATE 1
PARAMETER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKETPANKI FILTERRECEIPT TERMINAL SCRAPER FROM
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTER BASKET FILTER INLET (10-300-BF-001B)
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
PRESSURE
10-300-P-006
10-300-PI-006
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER INLET PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-052
10-300-DPT-052
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
1
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-300-P-052
10-300-DPI-052
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-052
10-300-DPAH-052 DIFF. PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001B) BASKET FILTER DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-011
10-300-HSH-011
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-011
10-300-HSL-011
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-011
10-300-XSL-011
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-011
10-300-XAL-011
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-011
10-300-ZSH-011
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-011
10-300-ZAH-011
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-011
10-300-ZSL-011
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-011
10-300-ZAL-011
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-009
10-300-PT-009
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-009
10-300-PIC-009
PRESSURE INDICATING CONTROLLER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER PRESSURE
PLC
PLC
--
--
--
0
-- Rev
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-036
10-300-HSH-036
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-036
10-300-HSL-036
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-036
10-300-XSL-036
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-036
10-300-XAL-036
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-036
10-300-ZSH-036
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-036
10-300-ZAH-036
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-036
10-300-ZSL-036
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 10 of 30
REMARKS
STATE 0
FROM PANKI RECEIPT TERMINAL SCRAPER RECEIVER TO INLET OF (10-300-BF-001B) BASKET FILTERRECEIPT TERMINAL SCRAPER FROM PANKI
SERVICE
HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
HIGH
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
LOW
10-300-PT-006
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
LOW LOW
10-300-P-006
10-300-ZAL-010
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
UNIT
10-300-M-010
10-300-ZSL-010
VALVE OPEN INDICATION
URV
10-300-M-010
10-300-ZAH-010
LRV
10-300-M-010
FAIL ACTION
15984-BP-10-300-PR-PID0004 SHEET 2
CONTROLLER ACTION
VALVE OPEN STATUS
Redundancy
10-300-ZSH-010
External Power
10-300-M-010
IS/NIS
15984-BP-10-300-PR-PID0004 SHEET 2
SIGNAL TYPE
LOCAL / REMOTE INDICATION
IO TYPE
10-300-XAL-010
SYSTEM
10-300-M-010
LOCATION
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-001
10-300-PZT-001
POSITION TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
--
--
PRESSURE
10-300-P-001
10-300-LSS-001
LOW SELECTOR SWITCH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR
PLC
PLC
--
--
--
0
--
--
--
--
--
--
--
--
--
--
--
--
COMMAND
10-300-P-001
10-300-PCV-001
PRESSURE CONTROL VALVE - 15984-BP-10-300-PR-PIDGLOBE 0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR
FIELD
PLC
AO
2 WIRE
IS
No
NR
--
FL
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-037
10-300-HSH-037
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-037
10-300-HSL-037
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-037
10-300-XSL-037
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-037
10-300-XAL-037
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-037
10-300-ZSH-037
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-037
10-300-ZAH-037
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-037
10-300-ZSL-037
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-037
10-300-ZAL-037
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-029
10-300-HSH-029
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-029
10-300-HSL-029
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-029
10-300-XSL-029
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-029
10-300-XAL-029
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-029
10-300-ZSH-029
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-XSS-029
VALVE STOP STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-ZAH-029
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-XAS-029
VALVE STOP INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-029
10-300-ZSL-029
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-029
10-300-ZAL-029
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-DO
--
--
--
--
0
0
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-029
10-300-MZT-029
% CONTINUOUS POSITION FEEDBACK
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
AI
2 WIRE
NIS
No
NR
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
POSITION
10-300-M-029
10-300-MZI-029
% CONTINUOUS POSITION INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
HMI
PLC
SL-AO
--
--
--
--
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-300-M-029
10-300-HIN-029
MOV INCHING CONTROL
15984-BP-10-300-PR-PID0004 SHEET 2
(10-300-BF-001A/B) BASKET FILTER OUTLET TO FLOW METER (CONTROL VALVE BYPASS)
FIELD
PLC
AO
2 WIRE
NIS
No
NR
0
0
--
--
--
--
--
--
--
--
--
POSITION
10-300-P-010
10-300-PT-010
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-010
10-300-PIC-010
PRESSURE INDICATING CONTROLLER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
PLC
PLC
--
--
--
0
--
Fw d
--
--
--
--
--
--
--
--
--
--
PRESSURE
Page 11 of 30
REMARKS
SYSTEM
VALVE CLOSE INDICATION
SERVICE
10-300-ZAL-036
INSTRUMENT TYPE
10-300-M-036
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
STATE 0
STATE 1
PARAMETER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD HOLD
--
--
PRESSURE
10-300-P-007
10-300-PT-007B
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD HOLD
--
--
PRESSURE
10-300-P-007
10-300-PT-007C
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
HOLD HOLD
--
--
PRESSURE
10-300-P-007
10-300-PI-007A
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-007
10-300-PI-007B
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-007
10-300-PI-007C
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-007
10-300-PAH-007A PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAH-007B PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAH-007C PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAHH-007APRESSURE ALARM HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAHH-007BPRESSURE ALARM HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PAHH-007CPRESSURE ALARM HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-007
10-300-PDA-007
PRESSURE DISCREPANCY ALARM
15984-BP-10-300-PR-PID0004 SHEET 2
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-030
10-300-HSH-030
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-030
10-300-HSL-030
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-030
10-300-XSL-030
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-030
10-300-XAL-030
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-030
10-300-ZSH-030
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-030
10-300-ZAH-030
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-030
10-300-ZSL-030
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-030
10-300-ZAL-030
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 2
FROM OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW METER
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-012
10-300-HSH-012
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-012
10-300-HSL-012
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM PANKI RECEIPT TERMINAL (10-300-BF001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
10-300-M-012 10-300-M-012 10-300-M-012 10-300-M-012
10-300-XSL-012 10-300-XAL-012 10-300-ZSH-012 10-300-ZAH-012
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001)PANKI FLOWRECEIPT METER TERMINAL (10-300-BFFROM
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOW METER
Page 12 of 30
REMARKS
SIGNAL TYPE
OUTLET OF (10-300-BF-001A/B) BASKET FILTER TO FLOW MOTOR PRESSURE
HIGH HIGH
IO TYPE
15984-BP-10-300-PR-PID0004 SHEET 2
HIGH
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-300-PT-007A
INSTRUMENT TYPE
10-300-P-007
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
15984-BP-10-300-PR-PID0004 SHEET 3
10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-014 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-M-013 10-300-F-002
10-300-XSL-014 10-300-XAL-014 10-300-ZSH-014 10-300-ZAH-014 10-300-ZSL-014 10-300-ZAL-014 10-300-HSH-013 10-300-HSL-013 10-300-XSL-013 10-300-XAL-013 10-300-ZSH-013 10-300-ZAH-013 10-300-ZSL-013 10-300-ZAL-013 10-300-FIC-002
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION OPEN COMMAND CLOSE COMMAND LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3 15984-BP-10-300-PR-PID0004 SHEET 3
FLOW INDICATING CONTROLLER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM PANKI RECEIPT TERMINAL (10-300-BF001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
PLC
PLC
--
--
--
0
-- Rev
--
--
--
--
--
--
--
--
--
--
FLOW
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-001) FLOW METER FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 FLOW FROM OUTLET OF (10-300-FT-001) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM OUTLET OF (10-300-FT-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
ULTRASONIC FLOW METER TO RECEIPT MANIFOLD FROM PANKI RECEIPT TERMINAL (10-300-BF-
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002)PANKI FLOWRECEIPT METER TERMINAL (10-300-BFFROM
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOWRECEIPT METER TERMINAL (10-300-BFFROM PANKI
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
001A/B) BASKET FILTER TO INLET OF (10-300FT-002) FLOW METER FROM BASKET FILTER TO RECEIPT MANIFOLD
PLC
PLC
--
--
--
0
-- Rev
--
--
--
--
--
--
--
--
--
--
FLOW
STREAM -2 FLOW
10-300-M-015
10-300-HSH-015
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-015
10-300-HSL-015
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-015
10-300-XSL-015
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-015
10-300-XAL-015
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-015
10-300-ZSH-015
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-015
10-300-ZAH-015
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-015
10-300-ZSL-015
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 13 of 30
REMARKS
PARAMETER
CLOSE COMMAND
STATE 1
10-300-HSL-014
STATE 0
10-300-M-014
HIGH HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
HIGH
OPEN COMMAND
LOW
10-300-HSH-014
LOW LOW
10-300-M-014
UNIT
15984-BP-10-300-PR-PID0004 SHEET 3
URV
FLOW INDICATING CONTROLLER
LRV
10-300-FIC-001
FAIL ACTION
10-300-F-001
CONTROLLER ACTION
15984-BP-10-300-PR-PID0004 SHEET 3
Redundancy
VALVE CLOSE INDICATION
External Power
10-300-ZAL-012
IS/NIS
10-300-M-012
SIGNAL TYPE
15984-BP-10-300-PR-PID0004 SHEET 3
IO TYPE
VALVE CLOSE STATUS
SYSTEM
10-300-ZSL-012
LOCATION
10-300-M-012
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-002) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-038
10-300-HSH-038
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-038
10-300-HSL-038
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-038
10-300-XSL-038
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-038
10-300-XAL-038
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-038
10-300-ZSH-038
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-038
10-300-ZAH-038
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-038
10-300-ZSL-038
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-038
10-300-ZAL-038
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW METERING ASSEMBLY BYPASS TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-031
10-300-HSH-031
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-031
10-300-HSL-031
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-031
10-300-XSL-031
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-031
10-300-XAL-031
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-031
10-300-ZSH-031
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-031
10-300-ZAH-031
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-031
10-300-ZSL-031
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-031
10-300-ZAL-031
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (FE-003) FLOW METERING ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-032
10-300-HSH-032
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-032
10-300-HSL-032
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-032
10-300-XSL-032
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-032
10-300-XAL-032
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-032
10-300-ZSH-032
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-032
10-300-ZAH-032
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-032
10-300-ZSL-032
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-032
10-300-ZAL-032
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTERS TO FLOW METER (10300-FT-003)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-033
10-300-HSH-033
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-033
10-300-HSL-033
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
Page 14 of 30
REMARKS
SYSTEM
VALVE CLOSE INDICATION
SERVICE
10-300-ZAL-015
INSTRUMENT TYPE
10-300-M-015
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-033
10-300-XAL-033
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-033
10-300-ZSH-033
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-033
10-300-ZAH-033
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-033
10-300-ZSL-033
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-033
10-300-ZAL-033
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM FLOW METER (10-300-FT-003) TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-D-002
10-300-DT-002
DENSITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
AI
4 WIRE
IS
24 NR VDC
--
--
500
1000
Kg/m3
--
--
--
--
--
--
DENSITY
10-300-D-002
10-300-DI-002
DENSITY INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
DENSITY
10-300-D-002
10-300-OID-002
OPTICAL INTERFACE DETECTOR
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
AI
4 WIRE
IS
240 NR VAC
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
DENSITY
10-300-D-002
10-300-FSL-002
ROTAMETER WITH SWITCH 15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-300-T-004
10-300-TT-004
TEMPERATURE TRANSMITTER
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
10-300-T-004
10-300-TI-004
TEMPERATURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 3
FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD TEMPERATURE FROM (10-300-FT-003) ULTRASONIC FLOW
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
TEMPERATUR E
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-012
10-300-PT-012
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
15984-BP-10-300-PR-PID0004 SHEET 3
METER TO RECEIPT MANIFOLD TEMPERATURE FROM (10-300-FT-003) ULTRASONIC FLOW
--
METER TO RECEIPT MANIFOLD PRESSURE
10-300-P-012
10-300-PI-012
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-C-001
10-300-CT-001
CONDUCTIVITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
Hold
Hold
Nm
--
--
--
--
--
--
CONDUCTIVIT Y
10-300-C-001
10-300-CI-001
CONDUCTIVITY INDICATION 15984-BP-10-300-PR-PID0004 SHEET 3
FROM (10-300-FT-003) ULTRASONIC FLOW METER TO RECEIPT MANIFOLD CONDUCTIVITY FROM (10-300-FT-003) ULTRASONIC FLOW
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
METER TO RECEIPT MANIFOLD CONDUCTIVITY FROM SUMP PUMP TO RECEIPT MANIFOLD
CONDUCTIVIT Y
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-016
10-300-HSH-016
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
10-300-M-016
10-300-HSL-016
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-016
10-300-XSL-016
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-016
10-300-XAL-016
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-016
10-300-ZSH-016
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-016
10-300-ZAH-016
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-016
10-300-ZSL-016
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-016
10-300-ZAL-016
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM SUMP PUMP TO RECEIPT MANIFOLD
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-211
10-300-PT-211
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 BOTTLE RACK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-211
10-300-PI-211
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 BOTTLE RACK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-211
10-300-PAL-211
PRESSURE ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 BOTTLE RACK PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
Page 15 of 30
REMARKS
SYSTEM
LOCAL / REMOTE STATUS
SERVICE
10-300-XSL-033
INSTRUMENT TYPE
10-300-M-033
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 SUPPLY TO SRV
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-218
10-300-PI-218
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 SUPPLY TO SRV
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-218
10-300-PAL-218
PRESSURE ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 3
SRV : N2 SUPPLY TO SRV
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-H-211
10-300-HZSH-211 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-211
10-300-HZAH-211 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-211
10-300-HZSL-211 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-211
10-300-HZAL-211 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001 UPSTREAM VALVE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-219
10-300-PT-219
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, UPSTREAM PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-219
10-300-PI-219
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, UPSTREAM PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-219
10-300-PAH-219
PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, UPSTREAM PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-P-223
10-300-PT-223
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
HOLD
HOLD
HOLD
--
--
--
--
--
--
PRESSURE
10-300-P-223
10-300-PI-223
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-223
10-300-PAH-223
PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-F-211
10-300-FSL-211
THERMAL DISPERSION FLOW SWITCH - PLC
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
FIELD
PLC
DI
NAMUR
IS
24 NR VDC
--
--
--
--
--
--
--
--
--
ALARM
NORMAL
FLOW
10-300-F-211
10-300-FAH-211
FLOW ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
HMI
PLC
SL-DO
NAMUR
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLOW
10-300-H-212
10-300-HZSH-212 PROXIMITY LIMIT SWITCH OPEN
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-212
10-300-HZAH-212 VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-H-212
10-300-HZSL-212 PROXIMITY LIMIT SWITCH CLOSE
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
FIELD
PLC
DI
NAMUR
IS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-H-212
10-300-HZAL-212 VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
SRV-001, DOWN STREAM FLOW
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-X-271
10-300-XS-271
EXCHANGE SIGNAL (FC PLC) - DO
15984-BP-10-300-PR-PID0004 SHEET 3
FC BATCH RESET
FC
PLC
DO
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-272
10-300-XA-272
EXCHANGE SIGNAL (FC PLC) - DI
15984-BP-10-300-PR-PID0004 SHEET 3
FLOW COMPUTER COMMON FAULT
FC
PLC
DI
VFC (24VDC)
NIS
No
NR
0
0
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-M-017
10-300-HSH-017
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-017
10-300-HSL-017
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM PANKI RECEIPT TERMINAL FLOW METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
10-300-M-017 10-300-M-017 10-300-M-017 10-300-M-017
10-300-XSL-017 10-300-XAL-017 10-300-ZSH-017 10-300-ZAH-017
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO FUTURE ATF FACILITY
Page 16 of 30
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-300-PT-218
INSTRUMENT TYPE
10-300-P-218
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
10-300-P-024
10-300-PI-024
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
FACILITY PRESSURE
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO FUTURE ATF FACILITY PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
SELECTOR VALVE
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-300-AP-001 10-300-XSV-001A SAMPLE GRAB VALVE
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-300-AP-001 10-300-XSV-001B SAMPLE GRAB VALVE
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
DO
24 VDC
IS
No
NR
0
0
--
--
--
--
--
--
--
NO ACTION
OPEN
STATUS
10-300-AP-001 10-300-WT-001A LOAD CELL
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
AI
2 WIRE
IS
230 NR VAC
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-300-AP-001 10-300-WT-001B
LOAD CELL
15984-BP-10-300-PR-PID0004 SHEET 4
AUTO SAMPLING SYSTEM BEFORE OUTLET MANIFOLD
FIELD
PLC
AI
2 WIRE
IS
230 NR VAC
0
0
HOLD
HOLD
HOLD
--
--
--
--
--
--
WEIGHT
10-300-M-040
10-300-HSH-040
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-040
10-300-HSL-040
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM PANKI RECEIPT TERMINAL FLOW METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
10-300-AP-001 10-300-SEL-001
10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-040 10-300-M-018
10-300-XSL-040 10-300-XAL-040 10-300-ZSH-040 10-300-ZAH-040 10-300-ZSL-040 10-300-ZAL-040 10-300-HSH-018
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4 15984-BP-10-300-PR-PID0004 SHEET 4 15984-BP-10-300-PR-PID0004 SHEET 4 15984-BP-10-300-PR-PID0004 SHEET 4
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM PANKI RECEIPT TERMINAL FLOW
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
METERING ASSEMBLY TO OUTLET MANIFOLD FROM OUTLET MANIFOLD TO HSD STORAGE
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
TANK
10-300-M-018
10-300-HSL-018
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-018
10-300-XSL-018
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-018
10-300-XAL-018
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-018
10-300-ZSH-018
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-018
10-300-ZAH-018
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-018
10-300-ZSL-018
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-018
10-300-ZAL-018
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-018
10-300-PT-018
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-018
10-300-PI-018
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
Page 17 of 30
REMARKS
UNIT
15984-BP-10-300-PR-PID0004 SHEET 4
URV
PRESSURE TRANSMITTER
LRV
10-300-PT-024
FAIL ACTION
10-300-P-024
METERING ASSEMBLY TO FUTURE ATF FACILITY FLOW METER ASSEMBLY TO FUTURE ATF
CONTROLLER ACTION
15984-BP-10-300-PR-PID0004 SHEET 4
Redundancy
VALVE CLOSE INDICATION
External Power
10-300-ZAL-017
IS/NIS
10-300-M-017
FROM PANKI RECEIPT TERMINAL FLOW METERING ASSEMBLY TO FUTURE ATF FACILITY FROM PANKI RECEIPT TERMINAL FLOW
SIGNAL TYPE
15984-BP-10-300-PR-PID0004 SHEET 4
IO TYPE
VALVE CLOSE STATUS
SYSTEM
10-300-ZSL-017
LOCATION
10-300-M-017
SERVICE
PID
INSTRUMENT TYPE
INSTRUMENT TAG
LOOP NAME
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
SYSTEM
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-019
10-300-HSL-019
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-019
10-300-XSL-019
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-019
10-300-XAL-019
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-019
10-300-ZSH-019
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-019
10-300-ZAH-019
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-019
10-300-ZSL-019
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-019
10-300-ZAL-019
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO HSD STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-019
10-300-PT-019
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-019
10-300-PI-019
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO HSD EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-020
10-300-HSH-020
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-020
10-300-HSL-020
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-020
10-300-XSL-020
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-020
10-300-XAL-020
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-020
10-300-ZSH-020
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-020
10-300-ZAH-020
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-020
10-300-ZSL-020
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-020
10-300-ZAL-020
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-020
10-300-PT-020
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-020
10-300-PI-020
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-021
10-300-HSH-021
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-021
10-300-HSL-021
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-021
10-300-XSL-021
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-021
10-300-XAL-021
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-021
10-300-ZSH-021
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-021
10-300-ZAH-021
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-021
10-300-ZSL-021
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
Page 18 of 30
REMARKS
LOCATION
10-300-HSH-019
INSTRUMENT TYPE
10-300-M-019
LOOP NAME
SERVICE
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO MS STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-021
10-300-PT-021
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-021
10-300-PI-021
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO MS EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-022
10-300-HSH-022
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-022
10-300-HSL-022
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-022
10-300-XSL-022
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-022
10-300-XAL-022
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-022
10-300-ZSH-022
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-022
10-300-ZAH-022
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-022
10-300-ZSL-022
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-022
10-300-ZAL-022
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SKO STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-022
10-300-PT-022
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SKO EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-022
10-300-PI-022
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SKO EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-M-023
10-300-HSH-023
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-023
10-300-HSL-023
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-023
10-300-XSL-023
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-023
10-300-XAL-023
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-023
10-300-ZSH-023
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-023
10-300-ZAH-023
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-023
10-300-ZSL-023
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-023
10-300-ZAL-023
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FROM OUTLET MANIFOLD TO SLOP STORAGE TANK
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-043
10-300-HSH-043
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-043
10-300-HSL-043
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-043
10-300-XSL-043
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-043
10-300-XAL-043
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-043
10-300-ZSH-043
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-043
10-300-ZAH-043
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
Page 19 of 30
REMARKS
SYSTEM
VALVE CLOSE INDICATION
SERVICE
10-300-ZAL-021
INSTRUMENT TYPE
10-300-M-021
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-043
10-300-ZAL-043
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR MS)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-042
10-300-HSH-042
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-042
10-300-HSL-042
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-042
10-300-XSL-042
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-042
10-300-XAL-042
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-042
10-300-ZSH-042
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-042
10-300-ZAH-042
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-042
10-300-ZSL-042
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-042
10-300-ZAL-042
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
TO EXISTING SLOP TANK (FOR HSD)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-P-023
10-300-PT-023
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SLOP EXISTING STORAGE TANK PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-300-P-023
10-300-PI-023
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 4
FLOW METER ASSEMBLY TO SLOP EXISTING STORAGE TANK PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-053
10-300-DPT-053
DIFFERENTIAL PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP TANK INLET STRAINER DIFFERENTIAL PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
0.5
Kg/cm2
--
--
HOLD
--
--
--
PRESSURE
10-300-P-053
10-300-DPI-053
DIFF. PRESSURE INDICATION 15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-300-P-053
10-300-DPAH-053 DIFF. PRESSURE ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP SUCTION DIFFERENTIAL PRESSURE
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
PRESSURE
10-300-M-039
10-300-HSH-039
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
10-300-M-039
10-300-HSL-039
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
10-300-M-039
10-300-XSL-039
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-039
10-300-XAL-039
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
10-300-M-039
10-300-ZSH-039
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-039
10-300-ZAH-039
VALVE OPEN INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
10-300-M-039
10-300-ZSL-039
VALVE CLOSE STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-M-039
10-300-ZAL-039
VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
DRAIN TO SUMP TANK (10-300-ST-001)
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
10-300-L-001
10-300-LT-001
LEVEL TRANSMITTER - GWR 15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
100
%
--
--
--
--
LEVEL
10-300-L-001
10-300-LI-001
LEVEL INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
LEVEL
10-300-L-001
10-300-LAL-001
LEVEL ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
10-300-L-001
10-300-LAH-001
LEVEL ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
LEVEL
Page 20 of 30
HOLD HOLD
REMARKS
SYSTEM
VALVE CLOSE STATUS
SERVICE
10-300-ZSL-043
INSTRUMENT TYPE
10-300-M-043
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
2 WIRE
IS
No
NR
--
--
0
100
%
10-300-L-002
10-300-LI-002
LEVEL INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
10-300-L-002
10-300-LALL-002
LEVEL ALARM LOW LOW
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
10-300-L-002
10-300-LAL-002
LEVEL ALARM LOW
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
10-300-L-002
10-300-LAH-002
LEVEL ALARM HIGH
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-ST-001) SUMP TANK LEVEL
HMI
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
10-300-P-013
10-300-PT-013
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP DISCHARGE PRESSURE
FIELD
PLC
AI
2 WIRE
IS
No
NR
--
--
0
10-300-P-013
10-300-PI-013
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
(10-300-SP-001) SUMP PUMP DISCHARGE PRESSURE
HMI
PLC
SL-AO
SERIAL
--
--
--
--
--
10-300-M-028
10-300-HSH-028
OPEN COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
10-300-M-028
10-300-HSL-028
CLOSE COMMAND
15984-BP-10-300-PR-PID0004 SHEET 6
FROM (10-300-SP-001) SUMP PUMP TO PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
10-300-M-028 10-300-M-028 10-300-M-028 10-300-M-028 10-300-M-028 10-300-M-028
10-300-XSL-028 10-300-XAL-028 10-300-ZSH-028 10-300-ZAH-028 10-300-ZSL-028 10-300-ZAL-028
LOCAL / REMOTE STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
LOCAL / REMOTE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6
VALVE OPEN STATUS
15984-BP-10-300-PR-PID0004 SHEET 6
VALVE OPEN INDICATION VALVE CLOSE STATUS VALVE CLOSE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 6 15984-BP-10-300-PR-PID0004 SHEET 6 15984-BP-10-300-PR-PID0004 SHEET 6
LEVEL
--
--
--
--
LEVEL
--
--
--
NORMAL
ALARM
LEVEL
--
--
--
--
NORMAL
ALARM
LEVEL
--
--
--
--
--
NORMAL
ALARM
LEVEL
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
--
--
--
--
--
--
--
--
--
PRESSURE
--
--
--
--
--
--
--
--
NO ACTION
OPEN
COMMAND
HIGH
--
LOW
--
LOW LOW
--
HOLD HOLD HOLD
FIELD
PLC
DO
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NO ACTION
CLOSE
COMMAND
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
LOCAL
REMOTE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT OPEN
OPEN
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
FIELD
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) FROM (10-300-SP-001) SUMP PUMP TO
HMI
PLC
SL-DO
--
--
--
--
--
--
--
--
--
--
--
--
--
NOT CLOSE
CLOSE
STATUS
PANKIRECEIPT TERMINAL(OUTLET MANIFOLD) HVAC SYSTEM FAULT
HVAC
PLC
DI
VFC (24VDC)
NIS
No
NR
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-231
10-300-XA-231
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DI 0005
10-300-X-232
10-300-XS-232
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DO 0005
HVAC RECIRCULATION COMMAND
HVAC
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-233
10-300-XS-233
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DO 0005
HVAC TRIP
HVAC
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-234
10-300-XS-234
EXCHANGE SIGNAL (HVAC - 15984-BP-10300-SR-DALPLC) - DO 0005
STANDBY EXHAUST FAN START COMMAND
HVAC
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-251
10-300-XA-251
EXCHANGE SIGNAL (LFAP PLC) - DI
15984-BP-10300-SR-DAL0005
CONFIRMED FIRE FROM LFAP TO PLC
LFAP
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-252
10-300-XA-252
EXCHANGE SIGNAL (LFAP PLC) - DI
15984-BP-10300-SR-DAL0005
CONFIRMED GAS FROM LFAP TO PLC
LFAP
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-253
10-300-XA-253
EXCHANGE SIGNAL (LFAP PLC) - DI
15984-BP-10300-SR-DAL0005
COMMOM FAULT FROM LFAP TO PLC
LFAP
PLC
DI
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-HGD101
10-300-HGD-101
HYDROCARBON GAS DETECTOR
15984-BP-300-SR-DAL-0004 Scraper Receiver
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
FLAMMABLE GAS
10-300-HGD101
10-300-HGAH-101 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
10-300-HGD101
10-300-HGAHH-101HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
10-300-HGD102
10-300-HGD-102
15984-BP-300-SR-DAL-0004 Scraper Receiver
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
FLAMMABLE GAS
10-300-HGD102
10-300-HGAH-102 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
HYDROCARBON GAS DETECTOR
Page 21 of 30
HOLD HOLD
HOLD HOLD --
--
REMARKS
External Power
AI
PARAMETER
IS/NIS
PLC
STATE 1
SIGNAL TYPE
FIELD
STATE 0
IO TYPE
(10-300-ST-001) SUMP TANK LEVEL
HIGH HIGH
SYSTEM
LEVEL TRANSMITTER - GWR 15984-BP-10-300-PR-PID0004 SHEET 6
SERVICE
10-300-LT-002
INSTRUMENT TYPE
10-300-L-002
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
--
--
--
--
--
--
--
--
--
--
10-300-HGD103
10-300-HGD-103
15984-BP-300-SR-DAL-0004 Scraper Receiver
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD103
10-300-HGAH-103 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD103
10-300-HGAHH-103HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD104
10-300-HGD-104
15984-BP-300-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD104
10-300-HGAH-104 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD104
10-300-HGAHH-104HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD105
10-300-HGD-105
15984-BP-300-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD105
10-300-HGAH-105 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD105
10-300-HGAHH-105HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD106
10-300-HGD-106
15984-BP-300-SR-DAL-0004 Near Basket Filter
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD106
10-300-HGAH-106 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD106
10-300-HGAHH-106HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Basket Filter HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD107
10-300-HGD-107
15984-BP-300-SR-DAL-0004 METERING SKID
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD107
10-300-HGAH-107 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD107
10-300-HGAHH-107HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD108
10-300-HGD-108
15984-BP-300-SR-DAL-0004 METERING SKID
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD108
10-300-HGAH-108 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD108
10-300-HGAHH-108HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD109
10-300-HGD-109
15984-BP-300-SR-DAL-0004 METERING SKID
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
10-300-HGD109
10-300-HGAH-109 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
10-300-HGD109
10-300-HGAHH-109HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 METERING SKID HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
--
--
10-300-HGD110
10-300-HGD-110
15984-BP-300-SR-DAL-0004 Near Sump Tank
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
10-300-HGD110
10-300-HGAH-110 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Sump Tank HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
--
10-300-HGD110
10-300-HGAHH-110HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Near Sump Tank HIGH HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
--
10-300-HGD111
10-300-HGD-111
FIELD
PLC
AI
3 WIRE
NIS
No
NR
--
--
0
10-300-HGD111
10-300-HGAH-111 HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 OWS Pit HIGH
FIELD
PLC
SL-DO
SERIAL
--
--
--
--
--
--
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
HYDROCARBON GAS DETECTOR
15984-BP-300-SR-DAL-0004 Near OWS Pit
Page 22 of 30
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
FLAMMABLE GAS
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
--
--
--
FLAMMABLE GAS
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
--
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
100
% LEL
--
--
--
--
FLAMMABLE GAS
--
--
--
--
NORMAL
ALARM
FLAMMABLE GAS
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD
HOLD HOLD --
--
REMARKS
External Power
--
PARAMETER
IS/NIS
SERIAL
STATE 1
SIGNAL TYPE
SL-DO
STATE 0
IO TYPE
PLC
HIGH HIGH
SYSTEM
FIELD
SERVICE
10-300-HGAHH-102HYDROCARBON GAS ALARM 15984-BP-300-SR-DAL-0004 Scraper Receiver HIGH HIGH
INSTRUMENT TYPE
10-300-HGD102
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
PAGA
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-242
10-300-XS-242
EXCHANGE SIGNAL (PAGA - 15984-BP-300-SR-DAL-0004 CONFIRMED GAS FROM PLC TO PAGA PLC) - DO
PAGA
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
10-300-X-243
10-300-XS-243
EXCHANGE SIGNAL (ACCESS 15984-BP-300-SR-DAL-0004 RELEASE ACCESS CONTROL FROM PLC TO CNTRL - PLC) - DO ACS
ACS
PLC
DO
VFC (230VAC)
NIS
No
R
--
--
--
--
--
--
--
--
--
--
--
STATUS
FIELD
PLC
DO
24 VDC
NIS
No
R
--
--
--
--
--
--
--
--
--
NO ACTION
ALARM
STATUS
10-300-SR-001 10-300-SRN-001
SIREN
15984-BP-300-SR-DAL-0004 EMERGENY SIREN
Page 23 of 30
REMARKS
SYSTEM
EXCHANGE SIGNAL (PAGA - 15984-BP-300-SR-DAL-0004 CONFIRMED FIRE FROM PLC TO PAGA PLC) - DO
SERVICE
10-300-XS-241
INSTRUMENT TYPE
10-300-X-241
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP128
10-300-MCP-128
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
RECORD ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD127
10-300-MSD-127
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
OFFICERS WORK AREA - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD129
10-300-MSD-129
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
OFFICERS WORK AREA - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD128
10-300-MSD-128
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
OFF. WORK AREA - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD130
10-300-MSD-130
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
OFF. WORK AREA - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD131
10-300-MSD-131
MULTISENSOR DETECTOR
STATION INCHARGE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD132
10-300-MSD-132
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
STATION INCHRG RM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD133
10-300-MSD-133
MULTISENSOR DETECTOR
ENTRANCE LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD134
10-300-MSD-134
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
ENTRANCE LOBBY - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD135
10-300-MSD-135
MULTISENSOR DETECTOR
ENTRANCE LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD136
10-300-MSD-136
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
ENTRANCE LOBBY - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-LHSD101
10-300-LHSD-101 LINEAR HEAT SENSING CABLE
15984-BP-10300-SR-DAL0005
RACK ROOM - CABLE TRAY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP121
10-300-MCP-121
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
ENTRANCE LOBBY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD137
10-300-MSD-137
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
MEETING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD138
10-300-MSD-138
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
MEETING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD139
10-300-MSD-139
MULTISENSOR DETECTOR
MEETING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD140
10-300-MSD-140
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
MEETING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD141
10-300-MSD-141
MULTISENSOR DETECTOR
DINING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD142
10-300-MSD-142
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
DINING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD143
10-300-MSD-143
MULTISENSOR DETECTOR
DINING ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD144
10-300-MSD-144
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
DINING ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-HD-103 10-300-HD-103
HEAT DETECTOR - FIXED TEMPERATURE
15984-BP-10300-SR-DAL0005
PANTRY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD145
10-300-MSD-145
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
LADIES TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD146
10-300-MSD-146
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
LADIES TOILET - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD149
10-300-MSD-149
MULTISENSOR DETECTOR
GENTS TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
LFAP
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
Page 24 of 30
REMARKS
IS/NIS
RECORD ROOM - TRUE CEILING
SIGNAL TYPE
15984-BP-10300-SR-DAL0005
IO TYPE
SYSTEM
MULTISENSOR DETECTOR
SERVICE
10-300-MSD-126
INSTRUMENT TYPE
10-300-MSD126
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD183
10-300-MSD-183
MULTISENSOR DETECTOR
GENTS CHAGE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD184
10-300-MSD-184
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
GENTS CHAGE RM - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD185
10-300-MSD-185
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
GENTS WORKER TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD186
10-300-MSD-186
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
GENTS WKR TOILET - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD151
10-300-MSD-151
MULTISENSOR DETECTOR
LADIES CHANGE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD152
10-300-MSD-152
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
LADIES CHANGE RM - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD187
10-300-MSD-187
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
LADIES WORKER TOILET - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD188
10-300-MSD-188
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
LADIES WKR TOILET - ABV FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD147
10-300-MSD-147
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD148
10-300-MSD-148
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD189
10-300-MSD-189
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD190
10-300-MSD-190
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD153
10-300-MSD-153
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD154
10-300-MSD-154
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD155
10-300-MSD-155
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD156
10-300-MSD-156
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD157
10-300-MSD-157
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD158
10-300-MSD-158
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD159
10-300-MSD-159
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD160
10-300-MSD-160
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD161
10-300-MSD-161
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD162
10-300-MSD-162
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD163
10-300-MSD-163
MULTISENSOR DETECTOR
CONTROL ROOM LOBBY - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD164
10-300-MSD-164
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CR LOBBY- ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP127
10-300-MCP-127
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONTROL ROOM LOBBY - NEAR SOUTH DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP122
10-300-MCP-122
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONTROL RM LOBBY - NR NORTH WEST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
Page 25 of 30
REMARKS
IS/NIS
BUILDING
SIGNAL TYPE
GENTS TOILET - ABOVE FALSE CEILING
IO TYPE
SYSTEM
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
SERVICE
10-300-MSD-150
INSTRUMENT TYPE
10-300-MSD150
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-HD-102 10-300-HD-102
HEAT DETECTOR - RATE OF RISE
15984-BP-10300-SR-DAL0005
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-H2-101 10-300-H2-101
HYDROGEN DETECTOR
15984-BP-10300-SR-DAL0005
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
10-300-H2-102 10-300-H2-102
HYDROGEN DETECTOR
15984-BP-10300-SR-DAL0005
BATTERY ROOM - TRUE CEILING
BUILDING
LFAP
AI
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
10-300-MCP126
10-300-MCP-126
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
BATTERY ROOM
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD165
10-300-MSD-165
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
UPS ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD166
10-300-MSD-166
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
UPS ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD167
10-300-MSD-167
MULTISENSOR DETECTOR
UPS ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD168
10-300-MSD-168
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
UPS ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-LHSD102
10-300-LHSD-102 LINEAR HEAT SENSING CABLE
15984-BP-10300-SR-DAL0005
SERVER ROOM - CABLE TRAY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP125
10-300-MCP-125
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
UPS ROOM - EAST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD169
10-300-MSD-169
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD170
10-300-MSD-170
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD171
10-300-MSD-171
MULTISENSOR DETECTOR
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD172
10-300-MSD-172
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD173
10-300-MSD-173
MULTISENSOR DETECTOR
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD174
10-300-MSD-174
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD175
10-300-MSD-175
MULTISENSOR DETECTOR
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD176
10-300-MSD-176
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD177
10-300-MSD-177
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD178
10-300-MSD-178
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD179
10-300-MSD-179
MULTISENSOR DETECTOR
CONSOLE ROOM - ABOVE FALSE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD180
10-300-MSD-180
MULTISENSOR DETECTOR 15984-BP-10300-SR-DALWITH RESPONSE INDICATOR 0005
CONSOLE ROOM - CABLE TRENCH
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP123
10-300-MCP-123
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONSOLE ROOM - NEAR NORTH DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP124
10-300-MCP-124
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0005
CONSOLE ROOM - WEST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-LHSD103
10-300-LHSD-103 LINEAR HEAT SENSING CABLE
15984-BP-10300-SR-DAL0005
CONSOLE ROOM - CABLE TRAY
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD181
10-300-MSD-181
15984-BP-10300-SR-DAL0005
HVAC ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
15984-BP-10300-SR-DAL0005
IO TYPE
Page 26 of 30
REMARKS
IS/NIS
BATTERY ROOM - TRUE CEILING
SIGNAL TYPE
SYSTEM
15984-BP-10300-SR-DAL0005
SERVICE
HEAT DETECTOR - RATE OF RISE
INSTRUMENT TYPE
10-300-HD-101 10-300-HD-101
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
3 WIRE
NIS
No
NR
--
--
0
100
% LEL
--
--
--
--
--
--
FLAMMABLE GAS
ADDRESSA ADDRESSA BLE BLE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
ADDRESSA ADDRESSA BLE BLE
IS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-GD-118 10-300-GD-118
GAS DETECTOR (IR POINT TYPE)
15984-BP-10300-SR-DAL0005
HVAC AIR INTAKE DUCT
BUILDING
LFAP
AI
10-300-GD-119 10-300-GD-119
GAS DETECTOR (IR POINT TYPE)
15984-BP-10300-SR-DAL0005
HVAC AIR INTAKE DUCT
BUILDING
LFAP
AI
10-300-SD-191 10-300-SD-191
SMOKE DETECTOR (IR POINT 15984-BP-10300-SR-DALTYPE) WITH RESPONSE 0005 INDICATOR SMOKE DETECTOR (IR POINT 15984-BP-10300-SR-DALTYPE) WITH RESPONSE 0005 INDICATOR EXCHANGE SIGNAL (LFAP - 15984-BP-10300-SR-DAL-
HVAC AIR INTAKE DUCT
BUILDING
LFAP
HVAC AIR INTAKE DUCT
BUILDING
LFAP
CONFIRMED FIRE FROM LFAP TO PLC
PLC
LFAP
DO
10-300-SD-192 10-300-SD-192 10-300-X-251
10-300-XS-251
PLC) - DO
0005
IO TYPE
LFAP
SERVICE
BUILDING
INSTRUMENT TYPE
HVAC ROOM - TRUE CEILING
LOOP NAME
15984-BP-10300-SR-DAL0005
10-300-MSD-182
ADDRESSA ADDRESSA BLE BLE
10-300-X-252
10-300-XS-252
EXCHANGE SIGNAL (LFAP PLC) - DO
15984-BP-10300-SR-DAL0005
CONFIRMED GAS FROM LFAP TO PLC
PLC
LFAP
DO
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-X-253
10-300-XS-253
EXCHANGE SIGNAL (LFAP PLC) - DO
15984-BP-10300-SR-DAL0005
COMMOM FAULT FROM LFAP TO PLC
PLC
LFAP
DO
VFC (24VDC)
NIS
No
R
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
STATUS
10-300-MSD101
10-300-MSD-101
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD102
10-300-MSD-102
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD103
10-300-MSD-103
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD104
10-300-MSD-104
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD105
10-300-MSD-105
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD106
10-300-MSD-106
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0007
WAREHOUSE - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP111
10-300-MCP-111
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0007
WAREHOUSE
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP112
10-300-MCP-112
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0007
WAREHOUSE
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD109
10-300-MSD-109
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0008
SECURITY ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD110
10-300-MSD-110
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0008
SECURITY ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP114
10-300-MCP-114
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0008
SECURITY ROOM
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD111
10-300-MSD-111
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD113
10-300-MSD-113
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD115
10-300-MSD-115
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD117
10-300-MSD-117
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD119
10-300-MSD-119
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MSD121
10-300-MSD-121
MULTISENSOR DETECTOR
15984-BP-10300-SR-DAL0009
ELECTRICAL ROOM - TRUE CEILING
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP116
10-300-MCP-116
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0009
OUTSIDE ELECTRICAL ROOM - WEST DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP117
10-300-MCP-117
MANUAL ALARM CALL POINT
15984-BP-10300-SR-DAL0009
OUTSIDE ELECTRICAL ROOM - NORTH DOOR
BUILDING
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
Page 27 of 30
REMARKS
IS/NIS
--
MULTISENSOR DETECTOR
10-300-MSD182
SIGNAL TYPE
--
SYSTEM
NIS
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP102
10-300-MCP-102
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Near Gate
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP103
10-300-MCP-103
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Near Gate
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP104
10-300-MCP-104
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Out Side Security Room
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP105
10-300-MCP-105
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Out Side Control Room
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
10-300-MCP106
10-300-MCP-106
MANUAL ALARM CALL POINT
15984-BP-300-SR-DAL-0004 Near Road
FIELD
LFAP
ADDRESSA ADDRESSA BLE BLE
NIS
--
--
--
--
--
--
--
--
--
--
--
NORMAL
ALARM
FIRE
Page 28 of 30
REMARKS
IS/NIS
FIELD
SIGNAL TYPE
15984-BP-300-SR-DAL-0004 Near Gate
IO TYPE
SYSTEM
MANUAL ALARM CALL POINT
SERVICE
10-300-MCP-101
INSTRUMENT TYPE
10-300-MCP101
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
IO TYPE
SIGNAL TYPE
IS/NIS
External Power
Redundancy
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-043
10-000-PI-043
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
10-000-P-044
10-000-PT-044
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
FIELD
LDS
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
10-000-P-044
10-000-PI-044
PRESSURE INDICATION
15984-BP-10-300-PR-PID0004 SHEET 1
(10-000-SBV-004) SBV LINE PRESSURE
HMI(LDS)
LDS
SL-AO
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
PRESSURE
NPW-LDS SYSTEM
Page 29 of 30
REMARKS
SYSTEM
PRESSURE TRANSMITTER
SERVICE
10-000-PT-043
INSTRUMENT TYPE
10-000-P-043
LOOP NAME
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
CONTROLLER ACTION
FAIL ACTION
LRV
URV
UNIT
LOW LOW
LOW
HIGH
HIGH HIGH
STATE 0
STATE 1
PARAMETER
--
--
--
--
--
--
DENSITY
--
--
Hold
Hold
Nm
--
--
--
--
--
--
FLOW
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
4 WIRE
IS
24 NR VDC
--
--
Hold
Hold
Nm
--
--
--
--
--
--
FLOW
SL-AI
SERIAL
--
--
--
--
--
--
--
--
--
--
--
--
--
--
FLOW
FC
AI
2 WIRE
IS
No
NR
--
--
0
50
degC
--
--
--
--
--
--
TEMPERATUR E
FIELD
FC
AI
2 WIRE
IS
No
NR
--
--
0
10
Kg/cm2g
--
--
--
--
--
--
PRESSURE
FIELD
FC
PULSE
DUAL PULSE
IS
No
0
--
--
--
--
--
--
--
--
--
--
--
DENSITY
15984-BP-10-300-PR-PID0004 SHEET 1
(10-DT-001) DENSITY METER SKID- SV STATION TO SCRAPER RECEIVER
FIELD
FC
PULSE
DUAL PULSE
IS
No
10-300-F-001
10-300-FT-001
TURBINE FLOW METER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 FLOW
FIELD
FC
AI
4 WIRE
IS
24 NR VDC
10-300-F-001
10-300-FI-001
FLOW INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 FLOW
HMI
FC
SL-AI
SERIAL
--
--
10-300-T-003
10-300-TT-003
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 TEMPERATURE
FIELD
FC
AI
2 WIRE
IS
10-300-P-011
10-300-PT-011
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -1 PRESSURE
FIELD
FC
AI
2 WIRE
10-300-F-002
10-300-FT-002
TURBINE FLOW METER
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -2 FLOW
FIELD
FC
AI
10-300-F-002
10-300-FI-002
FLOW INDICATION
15984-BP-10-300-PR-PID0004 SHEET 3
FROM BASKET FILTER TO RECEIPT MANIFOLD STREAM -2 FLOW
HMI
FC
10-300-T-005
10-300-TT-005
TEMPERATURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-300-FT-002) ULTRASONIC FLOW METER OUTLET STREAM -2 TEMPERATURE
FIELD
10-300-P-015
10-300-PT-015
PRESSURE TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-300-FT-002) ULTRASONIC FLOW METER OUTLET STREAM -2 PRESSURE
10-300-D-002
10-300-DY-002
DENSITY TRANSMITTER
15984-BP-10-300-PR-PID0004 SHEET 3
(10-DT-002) DENSITY METER SKID-FLOW METER ASSEMBLY TO RECEIPT MANIFOLD
SERVICE
DENSITY TRANSMITTER
INSTRUMENT TYPE
10-300-DY-001
LOOP NAME 10-300-D-001
FLOW COMPUTER
Page 30 of 30
REMARKS
Redundancy
--
External Power
--
IS/NIS
--
SIGNAL TYPE
--
IO TYPE
--
SYSTEM
0
LOCATION
PID
INSTRUMENT TAG
DOCUMENT NUMBER : 15984-BP-10300-IC-DIO-0002_RevA DOCUMENT DESCRIPTION : INSTRUMENT I/O LIST(PANKI RECEIPT STATION)
f
f
PIPING MATERIAL SPECIFICATION
EPCM SERVICES FOR BINA-PANKI PIPELINE PROJECT
PIPING MATERIAL SPECIFICATION
Project No: 403102-15984 Document No: 15984-BP-10-PE-SPC-0001 27 Dec 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-PE-SPC-0001 REV 1
Page 1 of 63
PIPING MATERIAL SPECIFICATION
SYNOPSIS This document presents Piping Material Specification for the Bina-Panki (Kanpur) Multi-Product Pipeline Project. The Piping Material Specification is used to detail the design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
C
Issued for IDC
ORIG
MAYM
CUSTOMER APPROVAL
DATE
07 Aug 2019 MAYM
KAVK / NAIU
Re-Issued for Use
27 Dec 2019 BHOP
15984-BP-10-PE-SPC-0001 REV 1
DATE
KAVK / NAIU
Issued for Use BHOP
1
WORLEYPARSONS APPROVAL
26 Jul 2019 BHOP
0
REVIEW
ERUN
KAVK / NAIU
Page 2 of 63
PIPING MATERIAL SPECIFICATION
CONTENTS 1
Int rodu ct ion .................................................................................................................. 5
1. 3
S cop e ............................................................................................................................... 5
1. 4
Def in it io ns a nd Ab b r ev i atio ns .............................................................................. 5
1. 5
Ref e re nc e Do cu me nt s .............................................................................................. 7
1. 5. 1
Cod e f or Pr e ss u re Pi ping a nd P ip el in e ............................................................ 7
1. 5. 2
Cod e and St and ar ds .................................................................................................. 7
1. 5. 3
Am e r i ca n So ci et y of M echan ic a l En gin e er s ................................................... 7
1. 5. 4
Am e r i ca n So ci et y f or T est ing a nd M at er ia l s .................................................. 9
1. 5. 5
Br it i sh St a nd ar ds I ns t it ut e .................................................................................. 11
1. 5. 6
Am e r i ca n P et r ol eu m Ins t itut e ............................................................................. 11
1. 5. 7
M anuf act ur e r’ s St a nd ar diz ati on S oc ie t y ........................................................ 12
1. 5. 8
Int er nat ion al O rg aniz at i on o f st and ar diz ati on ............................................ 12
1. 5. 9
P roj e ct S pe cif i cat ion .............................................................................................. 13
2
G E N ER AL R EQ U IR EM ENT S .................................................................................. 13
3
T ECH NI C AL R E Q U IR EM ENT S .............................................................................. 13
3. 1
G en e ra l ......................................................................................................................... 13
4
PI P ING ........................................................................................................................... 14
4. 1
G en e ra l ......................................................................................................................... 14
4. 2
Ca rbo n St e el P ip e .................................................................................................... 15
4. 3
Au st e ni t ic St ain le s s St ee l P ip e ........................................................................ 15
4. 4
Pi pe F it t in gs ............................................................................................................... 16
4. 5
Fla ng es a nd Fl ang ed Joi nts ................................................................................ 16
4. 6
V alv e s ............................................................................................................................ 19
4. 6. 1
G en e ra l ......................................................................................................................... 19
4. 6. 2
Ba ll Va lv e s .................................................................................................................. 20
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PIPING MATERIAL SPECIFICATION 4. 6. 3
G lob e V alv es .............................................................................................................. 21
4. 6. 4
Che c k V alv es .............................................................................................................. 21
4. 6. 5
G at e V alv es ................................................................................................................. 21
4. 6. 6
Pl ug V alv e s ................................................................................................................. 22
4. 6. 7
Doub le B lo c k and B le ed V a lv e s ......................................................................... 22
4. 6. 8
Doub le I so la t io n and Bl ee d V alv es ................................................................... 22
4. 6. 9
But t erf l y V alv es ........................................................................................................ 22
4. 6. 1 0
Ins pe ct ion an d T e st i ng .......................................................................................... 23
5
CE RT IFI C AT IO N S ...................................................................................................... 26
5. 1
T yp e A C e rt if i c at e .................................................................................................... 27
5. 2
T yp e B C ert if i c at e .................................................................................................... 27
5. 3
T yp e C C ert if i c at e .................................................................................................... 27
5. 4
Ce rt if i ca t io n G u id el i ne s ........................................................................................ 27
6
PR E P AR AT IO N FO R SH I PM ENT .......................................................................... 28
7
CL AS S D E SI G N AT I O N CO D E ................................................................................ 29
8
PI P ING CL AS S AN D S ER V IC E SUM M ARY ....................................................... 30
9
PI P E C L AS S E S ........................................................................................................... 31
10
DR AI N AN D V ENT CO NN ECT IO N S FO R PI P I NG 1 1/ 2” AN D B ELO W .... 62
11
DR AI N AN D V ENT CO NN ECT IO N S FO R PI P I NG 2” AN D AB O V E ........... 63
APPENDIX A – BRANCH CONNECTIONS
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PIPING MATERIAL SPECIFICATION 1
INTRODUCTION
1.1
General This document presents the Piping Material Specification (PMS) for the EPCM phase of the Bina Panki (Kanpur) Pipeline (BPPL). The purpose of this Piping material Specification is to clearly define the materials for piping components to be used as part of the engineering design and procurement.
1.2
Project Description The project envisages provision of laying of 18’’ Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
1.3
Scope
This engineering specification specifies the minimum requirements for the design, manufacture and supply of pipes, fittings, flanges, valves, gaskets, bolts and nuts, etc. for handling non-sour hydrocarbons and utilities. It describes the specific requirement for the selection of piping materials to be used for Bina Panki Pipeline Project.
1.4
Definitions and Abbreviations AARH
Average Arithmetic Roughness Height
ASNT
The American Society for Non-destructive Testing
BB
Bolted Bonnet
BPCL (COMPANY)
Bharat Petroleum Corporation Limited
BW
Butt Weld
C
Carbon
CA
Corrosion Allowance
CE
Carbon Equivalent
CNAF
Compressed Non Asbestos Fibre
Cr
Chromium
CS
Carbon Steel
Cu
Copper
ENP
Electroless Nickel Plating
EFW
Electric Fusion Welding
FF
Flat Face
HAZ
Heat Affected Zone
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PIPING MATERIAL SPECIFICATION Hv
Vickers Hardness
HRC
Rockwell Hardness C
HW
Handwheel
LO
Lever Operated
LR
Long Radius
Mo
Molybdenum
Mn
Manganese
NDE
Non-destructive Examination
Ni
Nickel
NPS
Nominal Pipe Size
OS&Y
Outside Screw and Yoke
P&IDs
Piping and Instrumentation Diagrams
PEEK
Polyether Ether Ketone
PMSS
Primary Metal and Secondard Soft Seat
PN
Nominal Pressure (in kg/cm2g)
PREN
Pitting Resistance Equivalent Number
PTFE
Polytetrafluoroethylene (fluoroplastic)
RPTFE
Reinforced PTFE
RF
Raised Face
RTJ
Ring Type Joint
SAW
Submerged Arc Welding
Sch
Pipe Schedule (wall thickness)
STD
Standard Schedule (pipe schedule)
SS
Stainless Steel
V
Vanadium
WT
Wall Thickness
WP
WorleyParsons
XS
Extra Strong (pipe schedule)
XXS
Double Extra Strong (pipe schedule)
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PIPING MATERIAL SPECIFICATION 1.5
Reference Documents
1.5.1
Code for Pressur e Pipi ng and Pi peline
Piping shall comply with the latest editions of ASME B31.3, B31.4 and other codes and standards as referred herein. 1.5.2
Code and Standar ds
The requirements of the latest editions of the following Codes and Standards shall be complied with unless specifically noted otherwise within this Specification. 1.5.3
American Society of Mechanical Engineers
ASME B31.3
Process Piping
ASME B31.4
Pipeline Transportation Systems for Liquids and Slurries Materials: Part A- Ferrous Material
ASME SEC II
Part B- Non Ferrous Material Part C- Specification for Welding Rods Part D- Material Properties
ASME SEC V ASME SEC VIII
Non-destructive Examination ASME Boiler and Pressure Vessel Code, all applicable sections
ASME SEC IX
Welding and brazing qualifications
ASME B1.1
Unified inch screw threads
ASME B1.20.1 Pipe threads, general purpose (inch) ASME B16.5
Pipe flanges and flanged fittings
ASME B16.9
Factory-made wrought steel butt welding fittings
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PIPING MATERIAL SPECIFICATION ASME B16.10
Face-to-face and End-to-end dimensions of valves
ASME B16.11
Forged fittings, socket-welding and threaded
ASME B16.14
Ferrous pipe plugs, bushings, and locknuts with pipe threads
ASME B16.20
Metallic gaskets for pipe flanges – ring joint, spiral wound and jacketed
ASME B16.21
Nonmetallic flat gaskets for pipe flanges
ASME B16.25
Butt welding ends
ASME B16.28
Wrought steel butt welding short radius elbows and returns
ASME B16.34
Valves – flanged, threaded and butt welding end
ASME B16.36
Orifice flanges
ASME B16.48
Steel Line Blanks
ASME B18.2.1 Square and hexagonal bolts and screws ASME B18.2.2 Square and hexagonal nuts ASME B36.10
Welded and seamless wrought steel pipe
ASME B36.19
Stainless steel pipe
ASME B46.1
Surface texture
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PIPING MATERIAL SPECIFICATION 1.5.4
American Society for Testing and Materials
ASTM A53
Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A105
Carbon Steel Forgings for Piping Applications
ASTM A106
Seamless Carbon Steel Pipe for High Temperature Service
ASTM A182
Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings and Valves and Parts for High Temperature Service
ASTM A193
Alloy Steel and Stainless Steel Bolting Materials for High Temperature Service.
ASTM A194
Carbon and Alloy Steel Nuts for Bolts for High Pressure and High Temperature Service
ASTM A216
Steel Castings, Carbon, Suitable for Fusion Welding, for High Temperature Service
ASTM A234
Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures.
ASTM A240
Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet and Strip for Pressure Vessels
ASTM A262
Detecting Susceptibility to intergranular Attack in Austenitic Stainless Steels
ASTM A269
Seamless and Welded Austenitic Stainless Steel Tubing for General Service
ASTM A312
Seamless and Welded Austenitic Stainless Steel Pipes
ASTM A351
Casting, Austenitic for Pressure-Containing Parts
ASTM A358
Electric Fusion – Welded Austenitic Chromium – Nickel Stainless Steel Pipe for High-Temperature Service
ASTM A370
Test Methods and Definitions for Mechanical Testing of Steel Products
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PIPING MATERIAL SPECIFICATION ASTM A403
Wrought Austenitic Stainless Steel Piping Fittings
ASTM A435
Straight-Beam Ultrasonic Examination of Steel Plates
ASTM A450
General Requirements for Carbon, Ferritic Alloy, and Austenitic Alloy Steel Tubes
ASTM A515
Standard Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate and Higher Temperature
ASTM A516
Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service
ASTM A519
Seamless Carbon and Alloy Steel Mechanical Tubing
ASTM A672
Electric-Fusion- Welded Steel Pipe for High Pressure Service at Moderate Temperatures
ASTM A694
Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings, Valves and Parts for High Pressure Transmission Service
ASTM A700
Packaging, Marking, and Loading Methods for Steel Products for Domestic Shipment
ASTM A790
Seamless and Welded Ferritic / Austenitic Stainless Steel Pipe
ASTM A815
Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel Piping Fittings
ASTM A860
Wrought High-Strength Low Alloy Steel Butt Welding Fittings
ASTM E165
Test Method for Liquid Penetrant Examination
ASTM E709
Standard Guide for Magnetic Particle Testing
ASTM G48
Test Method for Pitting and Crevice Corrosion Resistance of Stainless Steel and Related Alloys by the Use of Ferric Chloride Solution
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PIPING MATERIAL SPECIFICATION 1.5.5
1.5.6
British Standards I nstitute BS EN 10204
Metallic products - Types of inspection documents
ISO 15848-1
Industrial valves — Measurement, test and qualification procedures for fugitive emissions Part 1 Classification system and qualification procedures for type testing of valves
ISO 15848-2
Industrial valves — Measurement, test and qualification procedures for fugitive emissions Part 2 Production acceptance test of valves
American Petrol eum I nstitute
API SPEC 5L
Specification for Line Pipe
API SPEC 6FA
Fire Test for Valves
API SPEC 6FB
Specification for Fire Test for End Connections
API 594
Check valves: wafer and wafer-lug, and double flanged type
API 598
Valve Inspection and Testing
API 599
Metal Plug Valves – Flanged, Threaded and Welding ends
API 600
Steel Gate Valves – Flanged and Butt-welding ends, Bolted and Pressure seal bonnets
API 602
Compact Steel Gate, Globe and Check Valves for Sizes NPS 4 and Smaller for the Petroleum and Natural Gas Industries
API 607
Fire test for Soft-Seated quarter-turn valves
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PIPING MATERIAL SPECIFICATION API 608
Metal Ball Valves – Flanged, Threaded and Butt-Welding Ends
API 609
Lug and wafer type butterfly valves
API 623
Steel Globe Valves—Flanged and Buttwelding Ends, Bolted Bonnets
API 6D 1.5.7
1.5.8
Specification for Pipeline and Piping Valves
Manufactur er’s Standardizati on Society
MSS SP-6
Standard finishes for contact faces of pipe flanges and connecting end flanges of valves and fittings
MSS SP-25
Standard marking system for valves, fittings, flanges and unions
MSS SP-44
Steel pipeline flanges
MSS SP 45
Bypass and Drain Connections
MSS SP 53
Quality Standard for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components
MSS SP 55
Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components - Visual Method for Evaluation of Surface Irregularities
MSS SP 75
High Test Wrought Butt Welding Fittings
MSS-SP-95
Swage Nipples and Bull Plugs
MSS SP-97
Integrally reinforced forged branch outlet fittings – socket welding, threaded and butt welding ends
Internati onal Organization of standardiz ati on ISO 6506
Metallic Materials - Brinell Hardness Test
ISO 6507
Metallic materials - Vickers hardness test
ISO 6508
Metallic materials - Rockwell hardness test
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PIPING MATERIAL SPECIFICATION 1.5.9
Project Specification
The following Project Specifications shall be used in conjunction with this specification where applicable:
2
*
15984-BP-10-PI-BOD-0001
Piping Design Basis
*
15984-BP-10-PE-SPC-0002
Specifications for Pipe and Fittings
*
15984-BP-10-PE-SPC-0003
Specifications for Flanges
*
15984-BP-10-PE-SPC-0004
Specifications for Valves
*
15984-BP-10-PE-SPC-0005
Specification for External Painting and Protective Coating
*
15984-BP-10-PE-SPC-0006
Specification for Welding
*
15984-BP-10-PE-SPC-0007
Specification for Fabrication and Erection and Pressure testing of Piping
GENERAL REQUIREMENTS • • • • • • • •
All piping materials selected under this specification shall be in compliance with the project specification. Material selections shall comply with the maximum pressure and temperature limitation as specified in the service summary. Substitution of equivalent materials is subject to approval of the WP/BPCL. All requests for substitution shall be accompanied with sufficient data, drawings and descriptive details to permit evaluation by the WP/BPCL. Cast iron, ductile or malleable iron, aluminium, plastic or copper-bearing alloys shall not be used in hydrocarbon service. Piping design pressure is based on flange maximum-allowable working pressure, unless otherwise noted in Job Specification. When required, impact testing shall comply with applicable standards and material specifications. All gaskets shall be asbestos free. Aluminium jumper shall be provided across the flanged joint and length of the bolt shall be taken such that at least two threads remain exposed after the nut for fixing the continuity jumper.
3
TECHNICAL REQUIREMEN TS
3.1
General
The piping component wall thickness specified in this document are calculated in accordance with ASME B31.3 for piping classes A1Y, D1Y and for piping classes A1X, B1X, A1U, D1X, E1X for sizes ½” to 3”. For piping class A1X sizes 4” to 30” and for piping classes B1X, A1U, D1X, E1X sizes 4” to 24” piping component wall thicknesses are calculated as per ASME B31.4. All piping component wall thicknesses specified in this document are based on continuous long-term internal design pressure, design temperature, specified corrosion/erosion allowance, the manufacturing minus/under
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PIPING MATERIAL SPECIFICATION tolerance and the threading allowance as applicable. All piping subject to any additional loading such as short term upset conditions, occasional loads, external pressure, thermal loading, live loads, marine motions etc. shall be individually assessed to ensure full compliance with applicable code for that size or Piping class. Pipe dimensions shall be in accordance with ASME B36.10M for carbon steel and for stainless steel with wall thicknesses in excess of Sch 80S. For stainless steel with wall thicknesses up to and including Sch 80S, dimensions shall be in accordance with ASME B36.19M. All materials shall be new, clean and free from rust, pits and obvious defects. Pipe, valves and fittings in sizes 1 1/4", 2 1/2", 3 1/2", 5" and 22” shall not be used. Where equipment is normally provided by a supplier with connections in any of the above sizes, connections will be made with suitable swages or reducers to pipe of approved size. Materials shall conform to impact test requirements specified in ASME B31.3, for the combination of minimum design metal temperature (MDMT) and reference thicknesses specified if required. For Piping under scope of ASME B31.4 as a minimum the fracture control program shall require Charpy impact energy tested at or below the minimum design temperature as noted in Para. 423.2.3 of ASME B31.4. Deviations from the Piping Material Specification may occur due to non-availability or design conditions. These deviations are permissible if they are of an equal or higher standard than the individual Piping Standard requirements, and written approval is given by WP/BPCL. Piping components not specified on the individual Piping Spec, shall be treated as specialty piping (SP) items and shall have a specific data sheet for each of the design type, rating and size/dimensions. All piping materials except for bolts/nuts and gaskets shall be supplied with material certificates conforming to European Standard EN 10204, Type 3.1, or WP approved Inspection Certificate. Bolts/nuts and gaskets shall be supplied with material certificates conforming to European Standard EN 10204, Type 2.2 and 2.1 respectively, or WP approved Inspection Certificate. Galvanized piping requiring welding or threading shall be galvanized after fabrication. Electro-less nickel plating may be substituted for galvanizing on certain fittings with WP approval. Galvanized piping shall comply with the requirements of ASTM A53. Screwed full coupling shall be restricted for category ''D'' fluid only (upto DN40 1 ½”).Galvanized pipe shall not be bent or welded. Piping requiring bending, welding or threading shall be galvanized after fabrication.
4
PIPING
4.1
General
All pipe shall be specified with the nominal size and schedule number as per ASME B36.10M unless specified otherwise on the individual Piping Specs. For non-schedule pipe wall thickness when specified is the minimum wall thickness permitted within allowable manufacturing tolerance. The pipe wall thickness may be supplied thicker than specified only after written approval has been given by WP/BPCL. Corrosion allowance is as per the relevant Piping Specs.
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PIPING MATERIAL SPECIFICATION Pipes shall be supplied with bevelled end. Bevelling shall be in accordance with ASME B16.25. Where plain end pipes are specified, as for small bore pipes for socket welded piping, the pipes shall be supplied with square cut ends. Pipe shall preferably be supplied in double random lengths. Each length of pipe shall be subject to a hydrostatic test in accordance with the relevant code. Single random lengths will be accepted where specified in the Job Specification or for small diameter pipes or where double random lengths are unavailable. Each length of pipe shall be marked legibly by “low stress die-stamping” or by “engraving” or by “stencilling”. Stencil marking shall utilize water insoluble ink; the ink shall not contain any harmful metal or metal salts such as zinc, lead or copper which cause corrosive attack on heating. Stainless steel piping shall be supplied marked permanently over the entire length. The marking details shall be as per material specifications and shall include nominal pipe size (NPS), heat number and the manufacturer’s unique symbol. Bevelled end pipes shall be supplied with ends protected to avoid transport damages. Pipes shall be shipped with end protectors to protect bevelled ends. Also, pipes shall be supplied, preserved and protected as per the requirements of ASTM A700. Field weld preps on all pipe shall be left unpainted but shall be protected with a non-petroleum based rustpreventative compound suitable for welding.
4.2
Carbon Steel Pipe
Carbon steel pipe shall have a maximum carbon content of 0.23% by ladle analysis or 0.25% by product analysis. Maximum carbon equivalent (CE) shall be 0.43% by ladle analysis or 0.45% by product analysis according to the formula:
CE = C + (
Mn (Cr + Mo + V ) ( Ni + Cu ) )+ + 6 5 15
Where Cr, Mo, V and Cu are not shown on the material certificates, the carbon equivalent shall be 0.38% by ladle analysis or 0.40% by check analysis, as calculated in accordance with the formula:
CE = C + (
Mn ) 6
Length will be as specified on the Job Specifications.
4.3
Austenitic Stainless Steel Pipe
Pipe materials shall be in accordance with ASTM A312 TP316 or ASTM A358 TP316, if specified. All pipes shall be supplied in the de-scaled, pickled, passivated and solution heat treated condition. Repair by welding is not permitted. Material shall be capable of successfully passing an inter-granular corrosion test. For pipes made by automatic welding process, the entire length of the weld shall be examined 100% by an eddy current test in accordance with
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PIPING MATERIAL SPECIFICATION ASTM A450 or by radiography in accordance with the requirements of ASME Section VIII, Div 1 Para UW-51. A weld joint factor of 1.00 shall be guaranteed.
4.4
Pipe Fittings
Carbon steel fittings shall meet the requirements of ASTM A234, A860, A694 and A105N, as applicable. Carbon steel forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45% by product analysis. Fittings manufactured from pipe shall comply with requirements specified for pipe. Where austenitic stainless steel fittings are specified, they shall conform to ASTM A182 or A403 and the same material requirements specified for austenitic stainless steel pipe. Dimensions of metallic butt weld fittings shall be in accordance with ASME B16.9, with socket weld and threaded fittings to ASME B16.11. All 90° butt weld elbows shall be long radius (1.5D) unless space limitations dictate otherwise and WP/BPCL approval is given. For fittings made of carbon steel, the beveled surface of the welding end shall be subjected to wet magnetic particle examination in accordance with practice E709. Personnel performing the examination shall be qualified in accordance with ASNT-TC-1A. For fittings made of wrought austenitic stainless steel, preferably, all the surfaces shall be liquid penetrate tested in accordance with Practice E165. Personnel performing the examination shall be qualified in accordance with ASNT-TC-1A. Repair by welding of wrought fittings shall not be allowed, without WP/BPCL approval. Welding components used for joining unequal wall thickness and/or yield strength materials shall be bevelled in accordance with ASME B16.25 Fig. 2A or 3A, the properties of the welding material shall correspond to the higher strength material. Threaded and socket-weld fittings: Threaded and socket-welded fittings shall comply with ASME B16.11. Bushings, street elbows and close nipples may be used only with permission of the WP/BPCL. Threads shall be per ASME B1.20.1 tapered. Thread sealant shall be Teflon tape. Threaded half couplings are prohibited. Fittings shall be marked and shipped in crates, grouped according to pressure/class rating where possible. Pipe fittings, other than non-metallic shall be supplied with wall thickness and nominal sizes that meet the requirements of ASME B36.10M, ASME B36.19M, ASME B16.9, ASME B16.11 and where allowed, ASME B16.28. Field weld preps on all pipe fittings shall be left unpainted but shall be protected with a non-petroleum based rust-preventative compound suitable for welding.
4.5
Flanges and Flanged Joints
FLANGE Weld-neck flanges and socket-weld flanges shall be provided with bore to match the attached pipe.
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PIPING MATERIAL SPECIFICATION All flanges in butt weld (BW) piping shall be weld-neck (WN) unless specific requirements dictate otherwise. Flange dimensions shall be in accordance with ASME B16.5 for sizes upto NPS 24” and ASME B16.47 Series A for NPS 26” and higher. Repair by welding is not permitted. Flange faces shall be left unpainted but shall be coated with a non-petroleum based rust-preventative compound that is not detrimental to gasket material. Flanges shall be packed and shipped in such a way as to prevent damage of machined parts. All machined or threaded parts shall be protected in accordance with ASTM A700. Suitable protection shield, or cover shall be provided on the gasket contact surface. Galvanized flanges shall be packed in accordance with ASTM A53. Carbon steel forgings shall be supplied with a maximum carbon content of 0.25% and CE of 0.45% by product analysis. The finish of contact faces of pipe flanges, connecting end flanges of valves and fittings shall be governed by ASME B16.5 and following: Roughness requirements (Finish: AARH standards per ASME B46.1): a.
Raised Face (RF): Serrated finish 125 to 250 µinRa.
b.
Flat Face (FF): Serrated finish 125 to 250 µinRa.
c.
Ring Type Joint (RTJ): Smooth finish 63 µinRa max.
No radial scratch or imperfections allowed on the flange facings. All flanges shall be marked in accordance with MSS-SP-25. For Ring joint flanges the hardness shall be as follows: Flange Material Carbon Steel SS 316
Min. Hardness of Groove (BHN) 140 160
Orifice flanges shall be as per ASME B16.36. Jack screws, 180° apart, shall be provided, one on each flange, for all orifice assemblies. BOLTING Carbon steel flange bolting shall be stud bolting with material conforming to the Piping Specification and threaded full length. Reduced shank stud bolts shall not be used. Nuts shall be as specified on the Piping Specifications. Stud bolts of 1" diameter and less shall be UNC with those 1-1/8” diameters and larger being of the UN8 series per ASME B1.1. Stud bolts 1-5/8" diameter and larger are to be increased in length by a minimum of one nut thickness to allow the use of hydraulic bolt tensioning equipment. Nuts shall be Hexagon Heavy Series to ASME B18.2.2. Thread sealant shall be teflon paste. All bolts and nuts shall be hot dip galvanised as per ASTM A153.
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PIPING MATERIAL SPECIFICATION Flat face flanges, unless specified on the Piping Specifications, shall not be used without specific WP/BPCL approval. Full-face gaskets shall be used with flat-face flanges. GASKET All flanged joints shall be installed with a single gasket between contact faces. Spiral wound gaskets shall be used for all metallic RF joints. Spiral wound gaskets shall be as per the following: a.
0.175" (4.5mm) nominal thickness.
b.
SS 316 windings.
c.
Flexile super filler or equal.
d.
Soft steel Centering ring 0.125" thick, CS for CS piping and SS for SS Piping.
e.
Design to ASME B16.20.
Flange gaskets shall be SS 316 windings with flexible graphite “fire rated” filler or approved equal, confirming to ASME B16.20. Ring type joint gaskets shall be oval or octagonal in section and shall conform to ASME B16.20. Gaskets shall be resistant to the effects of aviation hydrocarbon fuels and manufactured of fire-resistant materials for ATF service. Graphite coated, fibre reinforced gasket conforming to ASME B16.21 shall be used for potable water systems after approval of WP/BPCL. Insulating gasket as shown below will generally be used when bolting dissimilar metal flanges. Insulating set is comprised of one phenolic resin central gasket with neoprene coating on faces, one phenolic sleeve per bolt, two phenolic washers per bolt and two steel washers per bolt, packed in an individual box. When bolting copper nickel, stainless steel or duplex stainless steel flanges together, similar sleeves and washers, less phenolic resin gasket, shall be utilized in conjunction with specified stud bolts and gaskets.
Note: - Cut insulating sleeve length 1/4” shorter than dimension A.
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PIPING MATERIAL SPECIFICATION 4.6
Valves
4.6.1
Gener al
Valve selection shall be in accordance with the relevant Piping Standard and as per P&IDs. Valves shall be supplied in accordance with WP/BPCL’s Approved Manufacturers List. Valve manufacturer’s numbers illustrate an approved type. An equivalent substitute may be made with WP/BPCL’s approval. Valves size 2" and above which are described as Outside Screw and Yoke (OS&Y) with rising stem and non-rising handwheel shall be provided with stem protectors and visual position indicators. Valves provided with integral by-passes shall confirm to the same Piping Specification as the principal valve. The bypass valve shall be a globe or ball valve. The manufacturer of the principal valve shall furnish and install the bypass complete with valve. Handwheels shall be made of carbon steel, ductile iron, or malleable iron. Chain wheel operator when required by Job Specification shall be adequate for the pressure and temperature with chain guides. Chain operated valves, size 10-in and larger, shall be provided with an impact hammer. Hammer-blow operators shall not be provided for cast-iron valves or valves with cast-iron wheels. Valves shall be bi-directional unless valve construction specifically renders this requirement impractical – e.g. Globe, Ball and Needle valves. For uni-directional valves, an indicator showing flow direction shall be engraved or cast/forged into the valve body. Vent and drain valves shall comply with the Job Specification and shall be adequate for the pressure and temperature limitation indicated in the relevant Material Specification. Valve position indicators shall be designed so as to prevent incorrect orientation on valve assembly. Quarter turn valve handles shall be lever lock type as specified in the purchase requisition or data sheet. Gearbox operators shall be sized to provide an output torque of at least 150% of the maximum required valve operating torque. Gearbox ratios shall be 60:1 maximum for valves 8" and smaller and 120:1 maximum for valves 10" and larger. Maximum operating force required to operate the valve shall be within 25 kgf. Where indicated in the Job Specification, gear operators are to be supplied and shall be the manufacturer’s standard heavy duty models selected to provide the valve torque requirements. Gear boxes shall be fitted with position indicators, have self-locking mechanisms, and be fully sealed and protected to suit a very corrosive marine environment. Graphite material shall be chloride free, i.e., leachable chloride shall be less than 50 PPM. Valve bolting shall comply with the following: a.
Carbon and Alloy Steel Valves: ASTM A193-B7 and ASTM A194-2H
b.
Stainless Steel Valves:
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PIPING MATERIAL SPECIFICATION SS316: ASTM A193 B8 and ASTM A194 8 Bolting specified above is for external bolting only. Internal bolting requirements are subject to intended fluid service requirements. Welding end valves shall be supplied with pup pieces having a minimum length of 100mm. Studded end valves are not allowed. Where space limitation requires installation of such valves, permission shall be obtained from the WP/BPCL. Valves flange pressure class rating shall be in accordance with ASME B16.5. Valves shall be tested as per API 6D / API 598 or as specified in the Job Specification or Datasheets. The hydrostatic shell test pressure shall be 1.5 times the rated ASME Class design pressure. Hydrostatic seat test pressure shall be in accordance with the specified testing standard. Hydrostatic seat test for bi-directional valves shall be carried out in both directions. Allowable leakage rates shall be as per Standard/Job Specification. Valves which are identified as being lockable in open or closed position shall be fitted with attachments to permit the valve to be securely locked by a padlock or any suitable device. The attachments shall be secured to the valve body and handwheel on lever in such a manner so as to prevent un-authorized removal or release. Hydrostatic testing shall be completed using potable water containing 1% by volume of biodegradable wetting agent. Maximum chloride and fluoride content shall be 20ppm and the pH value shall be between 6.0 and 8.0. Castings shall not be impregnated with any material to prevent leakage. Material Certificates for basic material i.e. plate, forgings, or castings used in the manufacture of flanges and valve bodies, bonnets and pressure retaining parts shall be furnished as test certificates of the EN 10204 Type 3.1. Where basic material is further processed by the Vendor to form the valve body or valve components and such process may change the mechanical properties, etc., the Vendor shall also furnish EN 10204 Type 3.1. certificates for the Manufacture of the furnished item. For valve internals and non-pressure containing parts works reports of the EN 10204 Type 2.2 shall be acceptable. All valves shall be shipped in the closed position except ball valves, which shall be shipped in the open position. Valve ends, and stuffing box shall be covered with close fitting protectors (e.g. plastic caps) to protect the machined parts and prevent ingress of dirt and moisture. All valves shall be marked in accordance with MSS SP-25. Vendor to provide valid API monogram for API code design valves. 4.6.2
Ball Valves
All ball valves in hydrocarbon service shall be certified “fire-safe design” in accordance with API 607/API 6FA / API 6FD as indicated in datasheet. The vendor shall submit test certificate for the particular design of the valve offered. Fire safe test witnessed and certified by an approved third party inspection agencies (LRIS, EIL, CEIL, TUV and DNV) shall be furnished to the COMPANY / EPCM for approval.
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION Vents or drains requirement for floating ball valves shall be as per API 6D. For trunnion mounted ball valves, vent and drain connection shall have an additional valve with plug/blind flange and it shall be as per MSS SP-45. All trunnion mounted ball valves shall be double block and bleed type. Ball valves shall be reduced bore unless specifically stated in P&IDs. Valve bodies of either 1 or 2 piece construction shall be used. All ball valves over 2" shall incorporate anti-static feature ensuring electrical continuity between ball, stem and body. For ball valves 2" and smaller electrical continuity is required between valve stem and body. Use of conductive stem seal is not permitted as the sole means of achieving the anti-static function.Ball valves shall be fitted with blow-out proof stems and have the body split outside the plane of the stem protrusion. Stem seal covers shall be bolted. Valve stems shall be designed so that the stem “weak point” is outside of the valve body. Sealant injection system shall be provided for trunnion mounted ball valves as per API 6D and shall have additional valve with plug/blind flange. All Ball valves are required to provide automatic body cavity pressure relief to prevent over pressurisation when valve is closed. Venting shall be in upstream direction unless and until downstream venting is specified in datasheet or specification. 4.6.3
Globe Valves
Pressure/temperature ratings and valve design shall meet minimum ASME B16.34 requirements. The minimum requirement for valve trim for carbon steel valve bodies is 13% chrome. Unless specified otherwise, straight plug designs only are acceptable. 4.6.4
Check Valves
Flow direction of the valve shall be clearly marked on the valve body. For swing check valves, the disk shall be secured in the closed or open position to prevent damage during transport and handling. Swing check valves shall be provided with limit stops to prevent discs from remaining in open position 4.6.5
Gate Valves
Gate Valves shall be solid wedge types with solid disc or flexible wedge disc. Split wedge gates are not permitted. For Gate valve sizes 1.1/2" and smaller, where operating torque is not a concern, solid wedge discs shall be used. For gate valve sizes 2" and larger, higher operating torques and possibilities of sticking of gate due to differential temperatures shall be considered. Accordingly, flexible wedge ‘H’ type discs shall be used.
15984-BP-10-PE-SPC-0001 REV 1
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PIPING MATERIAL SPECIFICATION Where corrosion or erosion of seat material is possible due to entrapped fluid between the ‘H’ type disc and the seat, simple flexible wedge discs shall be used. Wedge shall be made from one solid piece of material (mono block construction). 4.6.6
Plug Valv es
Plug valves shall be regular type unless specifically stated in P&ID. Soft-seated plug valves (suitably selected based on temperatures handled) shall be supplied with antistatic devices. Non-lubricated TFE sleeved plug valves shall be fire-safe design when used in inflammable services, shall be tested as per API 607. Each valve shall be supplied with a lever / wrench except for gear operated. 4.6.7
Double Block and Bleed Valves
Reduced bore ball valves with needle valve as a bleeder shall be used in DBB valve unless specifically stated in P&ID as per API 6D. 4.6.8
Double Isol ati on and Bleed Valves
Single valve with two seating surfaces, each of which, in the closed position, provides a seal against pressure from a single source, with a means of venting/bleeding the cavity between the seating surfaces. Double isolation and bleed plug valve with in position seal replacement shall have sufficient clearance between ground/grade level and valve bottom for removal of seals. The mechanical wedge action of the twin seal plug compresses both the upstream and downstream seals firmly against the valve body, needing no help from the valve body. Twin seal valve holds with consistent zero-leakage. The big advantage of twin seal’s design is that it permits in-line servicing by simply removing the valve bonnet or lower plate (after the line is depressurized and drained). Valves shall have weatherproof operators with mechanical position indicators. Valve design shall allow sealing slips to be replaced from the bottom on sizes 3” and above. Valve shall be supplied with manually operated bleed valves that can be opened to verify the plug valve is not leaking in the closed position. 4.6.9
Butterfly Valves
Butterfly valve shall be wafer type for utility services only. Each valve shall be supplied with a lever/wrench except for gear operated valves.
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PIPING MATERIAL SPECIFICATION Butterfly valves shall be suitable for throttling application. Use of soft seated butterfly valves shall be suitably selected based on temperatures handled and shall be supplied with antistatic devices. Butterfly valves specified as fire-safe design shall be tested in accordance with API 607 and successfully meet all performance requirements. 4.6.10 Inspection and Testing All inspection and testing is the responsibility of the Vendor / Contractor. For inspection and testing activities, an inspection test plan (ITP) shall be prepared for each supply item. NDE procedures, techniques, and defect evaluation shall conform to the requirements of the applicable code or ASME B31.3 or ASME B31.4. Prior to award of work, NDE procedures shall be submitted to the COMPANY/EPCM engineer for review and approval. These NDE procedures shall be approved by a practitioner qualified to ASNT SNT-TC-1A or ISO 9712 Level III. Qualification of NDE system (NDE company and NDE personnel) shall be in accordance with ASNT SNT-TC-1A or equivalent. Pressure testing: Each valve shall be pressure tested in accordance with the requirements of API 6D and API 598.
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PIPING MATERIAL SPECIFICATION Non-destructive testing: Inspection of valve components shall be in accordance with the following: a)
150# and 300# INSPECTION
APPLICABLE AREAS
PERCENTAGE OF TESTING Carbon
Non-Ferrous
Steel
Stainless Steel
Visual
All Materials and Welds
100
100
100
Radiography
Castings – Critical Areas
100
100
100
Welds
20
20
20
Weld Repairs
100
100
100
Forgings
100
100
100
Castings
100
100
100
Welds
100
100
100
Weld Overlays
100
100
100
Magnetic Particle / Dye Penetrant (MP/DP)
15984-BP-10-PE-SPC-0001 REV 1
Page 24 of 63
PIPING MATERIAL SPECIFICATION
b)
600# and 900# INSPECTION
APPLICABLE AREAS
PERCENTAGE OF TESTING Carbon Steel
Stainless Steel
Non-Ferrous
Visual
All Materials and Welds
100
100
100
Radiography
Castings – Critical Areas
100
100
100
Welds and Weld Repairs
100
100
100
Forgings
100
100
100
Castings
100
100
100
Welds and Weld Overlays
100
100
100
Magnetic Particle / Dye Penetrant (MP/DP)
Non-destructive examination of individual valve material and component consisting of but not limited to castings, forgings, and assembly welds shall be carried out by the Manufacturer. 1) Visual examination shall be performed in accordance with the ASME BPV Code, Section V, Article 9.Visual examination shall be carried out on all prepared joints prior to welding, during welding (welder selfchecks) and upon completed welds. Verification checks should include the internal surface of the weld wherever possible. The visual acceptance of each weld shall be recorded by the Contractor. 2) Body castings of all valves shall be radiographically examined in accordance with ASME B16.34/ API 6D /ASME section V Article 3.Procedure and acceptance criteria shall be in accordance with ASME B16.34 Appendix I/API 6D Annexure A. 3) All castings shall be wet magnetic particle inspected 100% of the internal surfaces. Method and acceptance criteria shall comply with ASME B 16.34. 4) All valves, with body made by forgings, shall be ultrasonically examined in accordance with the procedure and acceptance in accordance with Annexure A, Clause 8 of API 6D. 5) Bodies and bonnets made by welded assembly of segments of castings, forgings, or combinations thereof shall be examined, as applicable, by methods specified in point (2) for cast components or point (4) for forged components. 6) Full inspection by radiography shall be carried out on all welds of pressure containing parts. Acceptance criteria shall be in accordance with ASME section VIII Div.1, ASME B 31.3 or ASME B31.4 as applicable and API RP 1104. 7) The liquid penetrant examination shall be applied using the detailed requirements, methods, procedures and qualifications specified in ASME V Article 6. Acceptance criteria shall be as specified for magnetic particle inspection.
15984-BP-10-PE-SPC-0001 REV 1
Page 25 of 63
PIPING MATERIAL SPECIFICATION 8) The requirement for examination of 20% of the welds means that 20% of the production welds shall be randomly and independently selected throughout the fabrication period and fully examined. The random selection shall be equally distributed over all welders and all type of welds, which includes welding procedure, pipe size, thickness, welding position. 9) Welds, which in Purchaser’s opinion cannot be inspected by radiographic methods, shall be checked by ultrasonic or magnetic particle methods and acceptance criteria shall be in accordance with ASME Sec. VIII, Division 1, Appendix 12 and Appendix 6 respectively. •
NDE of pipe and fittings shall be in accordance with the nominated specification and any supplementary requirements as specified.
Weld repairs to valves: Weld repair to valves are not allowed. Fugitive Emission Testing: Valves shall be tested according to ISO 15848 -1 “Classification system and qualification procedures for type testing of valves” where indicated in datasheet and shall be qualified according to following Performance class: a) b) c) d)
Tightness Class : BH (Test Fluid : Helium) Endurance Class : C01 Temperature Class: tRT SSA (stem or shaft seal adjustment) : One
Others: Tests and certification as required by OISD-STD-130 Positive Material Identification (PMI): Positive Material Identification (PMI) of all sizes, pressure rating and materials (Alloy Steel including Stainless Steel valves) shall be performed for the pressure containing parts of the valves (i.e. valve body and bonnet) and report submitted to Company. PMI is not required for carbon steel body valves. Contractor shall submit PMI procedure for CLIENT/EPCM approval when PMI examination is required.
5
CERTIFICATIONS
Contractor / Manufacturer shall provide certification to verify that the materials of construction meet the requirements of the material specifications. Certificates to BS EN 10204 incorporating requirements for documentation and marking are designated as Type A, Type B and Type C. Conformance with EN 10204 is required and clarified as follows:
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Page 26 of 63
PIPING MATERIAL SPECIFICATION 5.1
Type A Certificate
Reports/Certificates to BS EN 10204 2.1, BS EN 10204 2.2 or equivalent. Material welded to pressure containing components shall be certified to the same degree as the pressure containing component. Fasteners
All nuts and bolts for FF flanges ,valve extended stem assembly
Gasket
All compressed non asbestos gasket for stem housing,
5.2
Type B Certificate
Work Certificate to BS EN 10204 3.1 or equivalent. Pipes/Fittings/Flanges/Valves
All piping and associated fittings, flanges and valves other than for Type C Certificate.
Fasteners (for pressure component) All stud ,nuts and bolts used for pressure boundary components. Gasket (Metallic gasket)
5.3
All Ring-joint, Spiral-wound and jacketed type gasket for pressure boundary
Type C Certificate
Certificate to BS EN 10204 3.2 or equivalent. All piping within the main transportation system (i.e. pipeline and fittings).
5.4
Certification Guidelines
The Vendor shall ensure that appropriate certification, showing mill heat or batch markings, is received for all furnished materials. Materials furnished without documentation are unacceptable. All certificates shall contain the following information: a)
Name of manufacturer.
b)
Purchase order number and date. c)
Manufacturer’s order number.
d)
Identification number of certificate and its date of issue.
e)
Material specification.
f)
Dimensions.
g)
Material charge number, batch number or heat-lot number.
h)
Mechanical properties recorded from test results.
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PIPING MATERIAL SPECIFICATION
6
i)
Chemical composition recorded from chemical analyses.
j)
NDT methods and results, where applicable.
k)
Heat treatment procedures and records, where applicable.
PREPARATION FOR SHIP MENT
After inspection and test, valves shall be free of water, dried and prepared for shipment. Adequate protection shall be provided against mechanical damage and atmospheric corrosion in transit, and for at least six months outdoor storage at jobsite prior to installation. Exposed finished and machined surfaces, including bolting, shall be given a heavy coating of rust inhibition compound. All openings shall be covered or plugged with substantial wood, metal, or plastic closures, securely fastened and suitable for prolonged exposure prior to final installation. The gasket contact surfaces shall be protected to ensure the serration is not damaged during shipping and storage period.
15984-BP-10-PE-SPC-0001 REV 1
Page 28 of 63
PIPING MATERIAL SPECIFICATION 7
CLASS DESIGNATION CO DE
The class designation shall consist of not more than three components made up of a letter, number and letter; e.g. A1X.
The first letter indicates pressure rating
A
150 CLASS
D
600 CLASS
G
2500 CLASS
B
300 CLASS
E
900 CLASS
J
125/150 CLASS
C
400 CLASS
F
1500 CLASS
The Middle number indicates difference in specification within the same rating and material as enlisted below.
MIDDLE NUMBER
CARBON STEEL
SS 304
SS 316
0
CA = 0.5
CA = NIL
CA = NIL
1
CA = 1.5
CA = NIL
CA = NIL
The third letter indicates type of material. X
CARBON STEEL (A106 GR. B / A672 GR. B60 / API 5L GR. X70 )
Y
SS 316
U
CARBON STEEL (A53 GR. B)
Z
CARBON STEEL (API 5L GR. X70) – PIPELINE SPECIFICATION
15984-BP-10-PE-SPC-0001 REV 1
Page 29 of 63
PIPING MATERIAL SPECIFICATION 8
PIPING CLASS AND SERVICE SUMMARY Sl. No.
Piping Class
Service
1
A1X
White Oils (HSD, MS, SKO, ATF), Slop, OWS
2
B1X
White Oils (HSD, MS, SKO, ATF) and Slop
3
A1U
Fire Water and Utility Water
4
A1Y
Chemical Dosing, Drains, Slop, Vent to Atmp.and Lube Oil
ASME B31.3
5
D1Y
Chemical Dosing and Slop
ASME B31.3
D1X
White Oils (HSD, MS, SKO, ATF)
ASME B31.3/ ASME B31.4
E1X
White Oils (HSD, MS, SKO, ATF)
ASME B31.3/ ASME B31.4
6
7
8
D0Z
White Oils (HSD, MS, SKO, ATF)
15984-BP-10-PE-SPC-0001 REV 1
Piping Code ASME B31.3/ ASME B31.4 ASME B31.3/ ASME B31.4 ASME B31.3/ ASME B31.4
ASME B31.4
Material
Design Pressure (Barg)
Design Temp. (°C)
ASME Flange Rating
C.A. (mm)
Valve Trim
A106 Gr. B / A672 Gr. B60
18
65°C
CL. 150 RF
1.5
13% Cr. (Min.)
A106 Gr. B / A672 Gr. B60
49
65°C
CL. 300 RF
1.5
13% Cr. (Min.)
A53 Gr. B
14
65°C
CL. 150 RF
1.5
13% Cr. (Min.)
17.74
65°C
CL. 150 RF
Nil
SS 316
92.6
65°C
CL. 600 RF
Nil
SS 316
A106 Gr. B/ API 5L Gr. X70 PSL2
98.1
65°C
CL. 600 RF
1.5
Stellited
A106 Gr. B/ API 5L Gr. X70 PSL2
147.2
65°C
CL. 900 RTJ
1.5
Stellited
98.1
65°C (Above Ground) 0°C to 45°C (Buried)
CL. 600 RF
0.5
Stellited
A312 TP316 / A358 TP316 A312 TP316 / A358 TP316
API 5L Gr. X70 PSL2
Page 30 of 63
PIPING MATERIAL SPECIFICATION
9
PIPE CLASSES CLASS A1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS, SKO, ATF), Slop and OWS
CORROSION ALLOWANCE
1.5 mm
RATING
ASME 150#
PIPING MATERIAL
C.S. – GROUP 1.1
RADIOGRAPHY
100 %
Pressure (Barg) SERVICE LIMITS
19.6 19.2
18.7 5
Temperature 0-38
50
65
STRESS RELIEF
(0C) NPS SIZES ITEMS FROM TO
1/2”
1½”
RATING/ SCH
800
GATE VALVE
4”
150
MATERIAL
SW
BODY/BONNET – A105N, TRIM (BALL AND STEM) – 13Cr, SOFT SEAT - PTFE, DIMENSION / DESIGN – MFR. STD. /API 608, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
RF
BODY/BONNET – ASTM A105N, TRIM – 13Cr, SOFT SEAT - PTFE, DIMENSIONS / DESIGN – API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C100-R / BA-C100-F
BA-C110-RG / BA-C110FG
BA-C804-R / BA-C804F
6”
24”
150
RF
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT - PTFE, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GA-C804
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GL-C804
2”
4”
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, HW OPERATED
GL-C100
GLOBE VALVE
15984-BP-10-PE-SPC-0001 REV 1
COMMODITY CODE
ENDS
BALL VALVE 2”
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
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PIPING MATERIAL SPECIFICATION 6”
1/2”
PLUG VALVE (PRESSURE BALANCED LUBRICATED)
2”
12”
1½”
4”
150
150
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, GEAR OPERATED
GL-C100-G
RF
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C100-R
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C100-1-R
PL-C100-RG
6”
24”
150
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
1/2”
1½”
800
SW
LIFT TYPE, BODY – A105N, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602
CH-C814
2”
4”
150
RF
SWING TYPE, BODY A216 WCB, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C100
6”
30”
150
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM 13% Cr TO API 594 TYPE A
CH-C130
DI-C100-G
CHECK VALVE
DOUBLE ISOLATION AND BLEED VALVE
PIPE
15984-BP-10-PE-SPC-0001 REV 1
4”
24”
150
RF
TWIN SEAL PLUG TYPE, BODY/BONNET A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, VITON SEAL, API 6D, GEAR OP.
1/2”
1½”
SCH. 80
PE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01A
2”
6”
SCH. 40
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
8”
14”
SCH. 20
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
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PIPING MATERIAL SPECIFICATION 16”
24”
SCH. 20
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
26”
30”
STD
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
1/2”
1½”
SCH. 80
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PC06B04D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PD06B04D
SOCKOLET
1/2”
1½”
3000
SW
ASTM A105N AS PER MSS SP-97
PW05C21C
WELDOLET
2”
24”
AS PER PIPE
BW
ASTM A105N AS PER MSS SP-97
PK05X21D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PI05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PI06B04D
3/4”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PJ05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PJ06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PJ06B04D
3000
SW
ASTM A105N AS PER ASME B16.11
PO05C03C
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
NIPPLE
ELBOW 45
ELBOW 90
FITTINGS (NOTE 1)
TEE
REDUCING TEE
1/2” 1½” CAP 2”
15984-BP-10-PE-SPC-0001 REV 1
30”
Page 33 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PM05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PE06B04D
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
16”
30”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PG06B04D
SWAGE CONC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PF05A20N
SWAGE ECC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PH05A20N
1/2”
1½”
150
SWRF
ASTM A105N AS PER ASME B16.5
PB05A05A
2”
24”
150
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05A05A
26”
30”
150
WNRF
ASTM A105N AS PER ASME B16.47 SERIES A, SCH TO MATCH PIPE
PC05A27A
1/2”
1½”
300
SWRF
ASTM A105N AS PER ASME B16.5
PB05B05A
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05B28A
2”
24”
600
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05C28A
1/2”
20”
900
WN-RTJ
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05D05C
1/2”
24”
150
RF
ASTM A105N AS PER ASME B16.5
PA05A05A
26”
30”
150
RF
ASTM A105N AS PER ASME B16.47 SERIES A
PA05A27A
SPECTACLE BLIND
1/2”
12”
150
RF
ASTM A105N AS PER ASME B16.48
PG05A06A
BLIND AND SPACER
14”
24”
150
RF
ASTM ASTM A516 GR. 70 AS PER ASME B16.48
PH09A06A
ORIFICE FLANGE
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05B25A
REDUCER CONC.
REDUCER ECC.
FLANGES
BLIND FLANGES
15984-BP-10-PE-SPC-0001 REV 1
Page 34 of 63
PIPING MATERIAL SPECIFICATION 1/2”
24”
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12E07B
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20, DIMENSION TO MATCH FOR ASME B16.47 SERIES A FLANGES
PR12E07B
GASKET 26”
STUDS / NUTS
30”
STUD BOLTS, ASTM A193 Gr. B7 / 194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX
15984-BP-10-PE-SPC-0001 REV 1
Page 35 of 63
PIPING MATERIAL SPECIFICATION CLASS B1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS, SKO, ATF) Slop
CORROSION ALLOWANCE
1.5 mm
RATING
ASME 300#
PIPING MATERIAL
C.S. – GROUP 1.1 100 %
Pressure (Barg) SERVICE LIMITS
51.1 50.1
49
RADIOGRAPHY
0-38
65
STRESS RELIEF
Temperature 50
(0C) NPS SIZES ITEMS FROM TO
1/2”
BALL VALVE
GATE VALVE
2”
1½”
4”
RATING/ SCH
800
300
ENDS
COMMODITY CODE
MATERIAL
SW
BODY/BONNET – A105N, TRIM (BALL and STEM)– 13Cr, SOFT SEAT - PTFE, DIMENSION / DESIGN – MFR. STD. / API 608, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
RF
BODY/BONNET – ASTM A105N, TRIM – 13Cr, SOFT SEAT - PTFE, DIMENSIONS / DESIGN – API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C300-R/ BA-C300-F
BA-C310-RG / BA-C310FG
BA-C804-R/ BA-C804-F
6”
24”
300
RF
BODY/BONNET – ASTM A105N, BALL AND SEAT – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT - PTFE, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GL-C804
1/2”
4”
300
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, HW OPERATED
GL-C300
2”
12”
300
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, GEAR OPERATED
GL-C300-G
6”
GLOBE VALVE
15984-BP-10-PE-SPC-0001 REV 1
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
GA-C804
Page 36 of 63
PIPING MATERIAL SPECIFICATION
1/2”
PLUG VALVE (PRESSURE BALANCED LUBRICATED)
2”
1½”
4”
300
300
PL-C300-R
RF
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C300-1-R
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C300-RG
6”
24”
300
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
1½”
800
SW
LIFT TYPE, BODY – A105N, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602
CH-C814
1/2”
4”
300
RF
SWING TYPE, BODY A216 WCB, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C300
2”
6”
24”
300
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM 13% Cr TO API 594 TYPE A
CH-C330 DI-C300-G
CHECK VALVE
DOUBLE ISOLATION AND BLEED VALVE
PIPE
15984-BP-10-PE-SPC-0001 REV 1
6”
24”
300
RF
TWIN SEAL PLUG TYPE, BODY/BONNET A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED and 75 MICRONS ENP, VITON SEAL, API 6D, GEAR OP.
1/2”
1½”
SCH. 80
PE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01A
2”
6”
SCH. 40
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
8”
10”
SCH. 20
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
12”
12”
STD
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
14”
14”
SCH. 20
BE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01B
Page 37 of 63
PIPING MATERIAL SPECIFICATION 16”
18”
STD
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
20”
24”
XS
BE
ASTM A672 Gr. B60, CL. 12, EFW, TO ASME B36.10M
PA17B01B
1/2”
1½”
SCH. 80
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PC06B04D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, LR AS PER ASME B16.9
PD06B04D
SOCKOLET
1/2”
1½”
3000
SW
ASTM A105N AS PER MSS SP-97
PW05C21C
WELDOLET
2”
24”
AS PER PIPE
BW
ASTM A105N AS PER MSS SP-97
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PI06B04D
3/4”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PJ05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PJ06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PJ06B04D
3000
SW
ASTM A105N AS PER ASME B16.11
PO05C03C
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
NIPPLE
ELBOW 45
ELBOW 90
FITTINGS
PK05X21D
(NOTE 1)
TEE
REDUCING TEE
1/2” 1½” CAP 2”
15984-BP-10-PE-SPC-0001 REV 1
24”
PI05C03C
Page 38 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
PM05C03C
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PE06B04D
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
16”
24”
AS PER PIPE
BW
ASTM A234 Gr. WPB, WELDED, AS PER ASME B16.9
PG06B04D
3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
1/2”
1½”
300
SWRF
ASTM A105N AS PER ASME B16.5
PB05B05A
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05B05A
2”
24”
600
WNRF
ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
PC05C28A
BLIND FLANGES
1/2”
24”
300
RF
ASTM A105N AS PER ASME B16.5
PA05B05A
SPECTACLE BLIND
1/2”
12”
300
RF
ASTM A105N AS PER ASME B16.48
PG05B06A
BLIND AND SPACER
14”
24”
300
RF
ASTM ASTM A516 GR. 70 AS PER ASME B16.48
PH09B06A
ORIFICE FLANGE
2”
24”
300
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05B25A
1/2”
24”
300
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12F07B
GASKETS
REDUCER CONC.
REDUCER ECC.
SWAGE CONC. SWAGE ECC.
FLANGES
STUDS / NUTS
PF05A20N PH05A20N
STUD BOLTS, ASTM A193 Gr. B7 / 194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A.
15984-BP-10-PE-SPC-0001 REV 1
Page 39 of 63
PIPING MATERIAL SPECIFICATION CLASS A1U
PIPING MATERIAL SPECIFICATION
SERVICE
Fire Water and Utility Water
CORROSION ALLOWANCE
1.5 mm
RATING
ASME 150#
PIPING MATERIAL
C.S. – GROUP 1.1
14
RADIOGRAPHY
NIL
65
STRESS RELIEF
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
Pressure (Barg) SERVICE LIMITS
Temperature (0C) NPS SIZES
ITEMS FROM TO
2”
4”
RATING/ SCH
150
ENDS
MATERIAL
COMMODITY CODE
RF
BODY/BONNET – ASTM A105N, TRIM – 13Cr, SOFT SEAT - PTFE, DIMENSIONS / DESIGN – API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C100-R / BA-C100-F
BA-C110-RG / BA-C110FG
BALL VALVE
GATE VALVE
CHECK VALVE
15984-BP-10-PE-SPC-0001 REV 1
6”
14”
150
RF
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT - PTFE, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – 13% Cr, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GA-C804
GA-C110
2”
6”
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN PER ASME B16.10 / API 600, HW OPERATED
8”
14”
150
RF
BODY/BONNET – ASTM A216 WCB, TRIM – 13% Cr, DIMENSIONS / DESIGN PER ASME B16.10 / API 600, GEAR OPERATED
GA-C110-G
2”
4”
150
RF
SWING TYPE, BODY A216 WCB, TRIM 13% Cr, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C100
6”
14”
150
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM 13% Cr TO API 594 TYPE A
CH-C130
Page 40 of 63
PIPING MATERIAL SPECIFICATION 3”
6”
150
RF
WAFER TYPE; BODY A216 WCB, TRIM 13%Cr, PTFE, AS PER API 609 CATEGORY B, LEVER OPERATED
BU‐C110
8”
14”
150
RF
WAFER TYPE; BODY A216 WCB, TRIM 13%Cr, PTFE, AS PER API 609 CATEGORY B, GEAR OPERATED
BU‐C110‐G
1/2”
1½”
SCH. 80
PE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M
PA01A01A
2”
6”
SCH. 40
BE
ASTM A53 GR. B, WELDED, TO ASME B36.10M
PA19D01B
8”
14”
SCH. 20
BE
ASTM A53 GR. B, WELDED, TO ASME B36.10M
PA19D01B
1/2”
1½”
SCH. 80
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
SCH. 80
TOE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100MM LENGTH
PB01A01L
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
SOCKOLET
1/2”
1½”
3000
SW
ASTM A105N AS PER MSS SP-97
PW05C21C
WELDOLET
2”
14”
AS PER PIPE
BW
ASTM A105N AS PER MSS SP-97
PK05X21D
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PI05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
3/4”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PJ05C03C
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PJ06A04D
BUTTERFLY VALVE
PIPE
NIPPLE
ELBOW 45
ELBOW 90
FITTINGS (NOTE 1)
TEE
REDUCING TEE
15984-BP-10-PE-SPC-0001 REV 1
Page 41 of 63
PIPING MATERIAL SPECIFICATION 1/2” 1½” CAP
3000
THD
ASTM A105N AS PER ASME B16.11
PO05C03C
2”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
COUPLING FULL
1/2”
1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PM05C03C
REDUCER CONC.
3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
REDUCER ECC. 3”
14”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
SWAGE CONC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PF05A20N
SWAGE ECC. 3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, MSS SP-95
PH05A20N
1/2”
1½”
150
SWRF
ASTM A105N AS PER ASME B16.5
PB05A05A
2”
24”
150
SORF
ASTM A105N AS PER ASME B16.5
PD05A05A
BLIND FLANGES
1/2”
24”
150
RF
ASTM A105N AS PER ASME B16.5
PA05A05A
SPECTACLE BLIND
1/2”
12”
150
RF
ASTM A105N AS PER ASME B16.48
PG05A06A
BLIND AND SPACER
14”
14”
150
RF
ASTM ASTM A516 GR. 70 AS PER ASME B16.48
PH09A06A
ORIFICE FLANGE
2”
14”
300
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05B25A
GASKET
1/2”
14”
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12E07B
FLANGES
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B7 / 194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A. NOTE 2: WRAPPING/COATING SHALL BE DONE FOR UNDERGROUND FIRE WATER LINES. NOTE: 3: MATERIAL FOR FIRE WATER SYSTEM AFTER DELUGE VALVE SHALL BE GALVANISED CARBON STEEL.
15984-BP-10-PE-SPC-0001 REV 1
Page 42 of 63
PIPING MATERIAL SPECIFICATION CLASS A1Y
PIPING MATERIAL SPECIFICATION
SERVICE
Chemical Dosing, Drains, Slop, Vent to Atmp. and Lube Oil
CORROSION ALLOWANCE
RATING
ASME 150#
PIPING MATERIAL
SERVICE LIMITS
Pressure (Barg)
19
18.4 17.7
Temperature (0C)
0- 38
50 65
NPS SIZES
ENDS
1/2”
TO
1½”
STRESS RELIEF
SS 316 –GROUP – 2.2 20% RANDOM AS PER ASME B31.3 REQUIREMENTS
RATING/
ITEMS FROM
RADIOGRAPHY
0 mm
MATERIAL
COMMDITY CODE
SCH
800
SW
BODY/BONNET– ASTM A182 F316, TRIM SS 316, SEAT PTFE, DIMENSIONS/DESIGN AS PER MFR. STD. / API 608. FLOATING BALL, REDUCED/ FULL BORE, LEVER OPERATED
BA-S804-R / BA-S804-F
BA-S100-R / BA-S100-F
BALL VALVE
2”
4”
150
RF
BODY/BONNET– ASTM A351 GR. CF8M, TRIM SS 316, SEAT PTFE. DIMENSIONS/DESIGN AS PER API 6D / API 6D. FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
1½”
800
SW
BODY/BONNET – ASTM A182 F316, TRIM SS 316, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
GA-S804
1/2”
4”
150
RF
BODY/BONNET – ASTM A351 GR. CF8M, TRIM SS 316, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 600, HW OPERATED
GA-S110
2”
1½”
800
SW
BODY/BONNET - ASTM A182 F316, TRIM SS 316, DIMENSIONS/DESIGN PER MFR. STD. / API 602, HW OPERATED
GL-S804
1/2”
4”
150
RF
BODY/BONNET, ASTM A351 CF8M, TRIM SS 316, DIMENSIONS/DESIGN – ASME B16.10 / API 623, HW OP.
GL-S100
2”
PLUG VALVE
1/2”
1½”
150
RF
BODY A182 F316, TRIM SS 316, SLEEVE AND SEAL PTFE, API 599, REGULAR PATTERN
PL-S110-R
CHECK VALVE
1/2”
1½”
800
SW
LIFT TYPE, BODY – A182 F316, TRIM SS 316, DIMENSIONS / DESIGN PER MFR. STD. / API 602
CH-S814
GATE VALVE
GLOBE VALVE
15984-BP-10-PE-SPC-0001 REV 1
Page 43 of 63
PIPING MATERIAL SPECIFICATION
PIPE
NIPPLE
ELBOW 45
ELBOW 90
SOCKOLET FITTINGS WELDOLET (NOTE 1)
TEE
REDUCING TEE
4”
150
RF
SWING TYPE, BODY A351 GR. CF8M, TRIM SS 316, DIMENSIONS / DESIGN AS PER ASME B16.10/ BS 1868
CH-S100
2” 1/2”
1½”
SCH 40S
PE
ASTM A312 TP316, SEAMLESS, ASME B36.19M
PA03A02A
2”
2”
SCH 40S
BE
ASTM A 312 TP316, SEAMLESS, ASME B36.19M
PA03A02B
3”
4”
SCH 10S
BE
ASTM A 358 Gr. 316, EFW, TO ASME B36.19M
PA04C02B
1/2”
1½”
AS PER PIPE
PBE
ASTM A312 TP316, SEAMLESS, TO ASME B36.19M, 100MM LENGTH
PB03A02N
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PC07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PC08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PC08B04D
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PD07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PD08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PD08B04D
1/2”
1½”
3000
PE
ASTM A182 F316 AS PER MSS SP-97
PW07C21C
2”
4”
AS PER PIPE
BW
ASTM A182 F316 AS PER MSS SP-97
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PI07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PI08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PO07C03C
2”
4”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PO08A04D
CAP
15984-BP-10-PE-SPC-0001 REV 1
PK07X21D
PI08B04D PJ07C03C PJ08B04D
Page 44 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
1/2”
1½”
3000
SW
ASTM A182 F316, AS PER ASME B16.11
REDUCER CONC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
REDUCER ECC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
SWAGE CONC.
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
1/2”
1½”
150
SWRF
ASTM A182 F 316 AS PER ASME B16.5
PB07A05A
2”
4”
150
WNRF
ASTM A182 F 316, ASME B16.5, SCH TO MATCH PIPE
PC07A05A
BLIND FLANGES
1/2”
4”
150
RF
ASTM A182 F 316 AS PER ASME B16.5
PA07A05A
SPECTACLE BLIND
1/2”
4”
150
RF
ASTM A240 TYPE 316 AS PER ASME B16.48
PG16A06A
ORIFICE FLANGE
1”
4”
300
WNRF
ASTM A182 F 316 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ07A25A
1/2”
4”
150
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING, B16.20
PR12E07B
1”
4”
300
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING, B16.20
PR12F07B
SWAGE ECC.
FLANGES
PM07C03C PE08B04D PG08B04D PF07A20N PH07A20N
GASKET
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B8 /194 Gr.8 FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B 18.2.1/18.2.2
PS15X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A.
15984-BP-10-PE-SPC-0001 REV 1
Page 45 of 63
PIPING MATERIAL SPECIFICATION CLASS D1Y
PIPING MATERIAL SPECIFICATION
SERVICE
Chemical Dosing and Slop
CORROSION ALLOWANCE
RATING
ASME 600#
PIPING MATERIAL
Pressure (Barg) SERVICE LIMITS
Temperature (0C) NPS SIZES
99.3 0-38
96.2 92.6
RADIOGRAPHY
50 65
STRESS RELIEF
ENDS
1/2”
TO
1½”
3”
MATERIAL
COMMDITY CODE
800
SW
BA-S804-1R / BAS804-1-F
RF
BODY/BONNET– ASTM A351 GR. CF8M, TRIM SS 316, SEAT RPTFE. DIMENSIONS/DESIGN AS PER API 6D / API 6D. FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-S600-R / BA-S600-F
600
BA-S610-RG / BA-S610FG
4”
4”
600
RF
BODY/BONNET– ASTM A351 GR. CF8M, TRIM SS 316, SEAT RPTFE. DIMENSIONS/DESIGN AS PER API 6D / API 6D, API 6D. TRUNNION MOUNTED BALL, REDUCED / FULL BORE, GEAR OPERATED
1½”
800
SW
BODY/BONNET - ASTM A182 F316, TRIM STELLITED, STEM-13% CR., DIMENSIONS/DESIGN PER MFR. STD. / API 602, HW OPERATED
GL-S804-1
1/2”
3”
600
RF
BODY/BONNET, ASTM A351 CF8M, TRIM STELLITED, STEM-13% CR., DIMENSIONS/DESIGN – ASME B16.10 / API 623, HW OPERATED.
GL-S600
2”
4”
600
RF
BODY/BONNET, ASTM A351 CF8M, TRIM STELLITED, STEM-13% CR., DIMENSIONS/DESIGN – ASME B16.10 / API 623, GEAR OPERATED
GL-S600-G
4”
1/2”
1½”
600
RF
BODY A182 F316, TRIM SS 316, SLEEVE AND SEAL RPTFE, API 599, REGULAR PATTERN
PL-S610-R
1½”
800
SW
LIFT TYPE, BODY – A182 F316, TRIM STELLITED, STEM-13% CR., DIMENSIONS / DESIGN PER MFR. STD. / API 602
CH-S814-1
1/2”
CHECK VALVE
15984-BP-10-PE-SPC-0001 REV 1
AS PER ASME B31.3 REQUIREMENTS
BODY/BONNET– ASTM A182 F316, TRIM SS 316, SEAT RPTFE, DIMENSIONS/DESIGN AS PER MFR. STD. / API 608. FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
GLOBE VALVE
PLUG VALVE
100%
SCH
BALL VALVE 2”
SS 316 –GROUP – 2.2
RATING/
ITEMS FROM
0 mm
Page 46 of 63
PIPING MATERIAL SPECIFICATION
PIPE
NIPPLE
ELBOW 45
ELBOW 90
SOCKOLET FITTINGS WELDOLET (NOTE 1)
TEE
REDUCING TEE
4”
600
RF
SWING TYPE, BODY A351 GR. CF8M, TRIM STELLITED, STEM-13% CR., DIMENSIONS / DESIGN AS PER ASME B16.10/ API 594 TYPE B
CH-S600
2” 1/2”
1½”
SCH 40S
PE
ASTM A312 TP316, SEAMLESS, TO ASME B36.19M
PA03A02A
2”
2”
SCH 40S
BE
ASTM A 312 TP316, SEAMLESS, TO ASME B36.19M
PA03A02B
3”
4”
SCH 40S
BE
ASTM A 358 Gr. 316, EFW, TO ASME B36.19M
PA04C02B
1/2”
1½”
AS PER PIPE
PBE
ASTM A312 TP316, SEAMLESS, TO ASME B36.19M, 100MM LENGTH
PB03A02N
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PC07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PC08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PC08B04D
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PD07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, LR AS PER ASME B16.9
PD08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, LR AS PER ASME B16.9
PD08B04D
1/2”
1½”
3000
PE
ASTM A182 F316 AS PER MSS SP-97
PW07C21C
2”
4”
AS PER PIPE
BW
ASTM A182 F316 AS PER MSS SP-97
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PI07C03C
2”
2”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PI08A04D
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
1/2”
1½”
3000
SW
ASTM A182 F316 AS PER ASME B16.11
PO07C03C
2”
4”
AS PER PIPE
BW
ASTM A403 WP316, SEAMLESS, AS PER ASME B16.9
PO08A04D
CAP
15984-BP-10-PE-SPC-0001 REV 1
PK07X21D
PI08B04D PJ07C03C PJ08B04D
Page 47 of 63
PIPING MATERIAL SPECIFICATION COUPLING FULL
1/2”
1½”
3000
SW
ASTM A182 F316, AS PER ASME B16.11
REDUCER CONC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
REDUCER ECC.
3”
4”
AS PER PIPE
BW
ASTM A403 WP316, WELDED, AS PER ASME B16.9
SWAGE CONC.
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
3/4”
3”
AS PER PIPE
PBE
ASTM A182 F316 AS PER MSS SP-95
1/2”
1½”
600
SWRF
ASTM A182 F 316 AS PER ASME B16.5
PB07C05A
2”
4”
600
WNRF
ASTM A182 F 316, ASME B16.5 SCH TO MATCH PIPE
PC07C05A
BLIND FLANGES
1/2”
4”
600
RF
ASTM A182 F 316 AS PER ASME B16.5
PA07C05A
SPECTACLE BLIND
1/2”
4”
600
RF
ASTM A240 TYPE 316 AS PER ASME B16.48
PG16C06A
ORIFICE FLANGE
1”
4”
600
WNRF
ASTM A182 F 316 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ07C25A
GASKET
1/2”
4”
600
4.5mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING, B16.20
PR12G07B
SWAGE ECC.
FLANGES
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B8 /194 Gr.8 FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B 18.2.1/18.2.2
PM07C03C PE08B04D PG08B04D PF07A20N PH07A20N
PS15X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A
15984-BP-10-PE-SPC-0001 REV 1
Page 48 of 63
PIPING MATERIAL SPECIFICATION CLASS D1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS SKO, ATF)
CORROSION ALLOWANCE
1.5mm
RATING
ASME 600#
PIPING MATERIAL
C.S. – GROUP 1.1
RADIOGRAPHY
100%
STRESS RELIEF
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
Pressure (Barg)
102. 100. 98.1 1 2
SERVICE LIMITS Temperature 0-38 0 C NPS SIZES
50
RATING
ITEMS
COMMODITY ENDS
FROM TO
1/2” 1½”
2”
4”
3”
24”
65
MATERIAL
/ SCH
800
600
600
CODE
SW
RF
RF
BODY/BONNET – A105N, TRIM - SS 316, SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER MFR. STD. / API 608, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C804-1-R/ BA-C804-1-F
BODY/BONNET – ASTM A105N, TRIM - SS 316, SOFT SEAT - DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED BODY/BONNET – ASTM A105N, BALL AND SEAT – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
BA-C600-R/ BA-C600-F
BA-C610-RG / BA-C610-FG
BALL VALVE
2”
4”
2”
15984-BP-10-PE-SPC-0001 REV 1
2”
4”
2”
600
600
600
BW
BW
BODY/BONNET – ASTM A105N, TRIM - SS 316, SOFT SEAT - DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED, WITH PUP PIECE SCH 80 BODY/BONNET – ASTM A105N, BALL AND SEAT – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED, WITH PUP PIECE SCH 80
BA-C602-R/ BA-C602-F
NOTE 2
BODY/BONNET – ASTM A105N, TRIM - SS 316, SOFT BW x SEAT - DEVLON, DIMENSIONS / DESIGN AS PER API 6D RF / API 6D, FLOATING BALL, REDUCED / FULL BORE, LEVER OPERATED, WITH PUP PIECE SCH 80 x FLANGED
NOTE 2 NOTE 6
Page 49 of 63
PIPING MATERIAL SPECIFICATION 1/2” 1 ½”
800
SW
BODY/BONNET – ASTM A105N, TRIM – STELLITED, STEM-13% CR DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
600
BW
BODY/BONNET – ASTM A216 GR. WCB, TRIM – 13% CR, STEM-13% CR DIMENSIONS / DESIGN AS PER ASME B16.10 / API 600, BW END SCH 80, HW OPERATED
SW
BODY/BONNET – ASTM A105N, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN PER MFR. STD. / API 602, HW OPERATED
GL-C804-1
800
GA-C804-1
GATE VALVE 2”
2”
1/2” 1½”
3”
600
RF
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, HW OPERATED
GL-C600
2”
12”
600
RF
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 623, GEAR OPERATED
GL-C600-G
4”
18”
600
RF
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER MFR. STD / API 623, GEAR OPERATED
GL-C600-1-G
14”
PL-C600-R
RF
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C600-1-R
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C600-RG
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
600
RF
BODY – ASTM A105N / A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, DESIGN API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
NOTE 4
800
SW
LIFT TYPE, BODY– A105N, TRIM STELLITED, DIMENSIONS / DESIGN AS PER MFR. STD. / API 602
CH-C814-1
GLOBE VALVE
1/2” 1½”
2”
3”
600
600
PLUG VALVE (PRESSURE BALANCE LUBRICATED) 4”
2”
CHECK VALVE
15984-BP-10-PE-SPC-0001 REV 1
NOTE 3
24”
2”
1/2” 1½”
600
Page 50 of 63
PIPING MATERIAL SPECIFICATION
DOUBLE ISOLATION AND BLEED VALVE
2”
4”
600
RF
SWING TYPE, BODY 216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER B16.10 / API 594 TYPE B
CH-C600
2”
4”
600
BW
SWING TYPE, BODY 216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER B16.10 / API 594 TYPE B, SCH TO MATCH PIPE
CH-C602
6”
24”
600
RF
DUAL PLATE FLANGED TYPE, BODY A216 WCB, TRIM STELLITED, TO API 594 TYPE A
CH-C630
6”
24”
600
BW
DUAL PLATE BUTT WELDED TYPE, BODY A216 WCB, TRIM STELLITED, TO API 6D, SCH TO MATCH PIPE
CH-C632
600
RF
TWIN SEAL PLUG TYPE, BODY/BONNET - A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED and 75 MICRONS ENP, RPTFE SEAL, API 6D, GEAR OPERATED
DI-C600-G
SCH 80
PE
ASTM A106 GR. B, SEAMLESS, TO ASME B36.10M
PA01A01A
4”
24”
1/2” 1½”
PIPE
NIPPLE
FITTINGS
2”
3”
SCH 80
BE
ASTM A106 GR. B, SEAMLESS, TO ASME B36.10M
PA01A01B
4”
6”
SCH 40
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
8”
10”
SCH 20
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
12”
12”
STD
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
14”
14”
SCH 20
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
16”
16”
STD
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
18”
24”
XS
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
4”
4”
SCH 80
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
NOTE 6
PBE
ASTM A106 Gr. B, SEAMLESS, TO ASME B36.10M, 100mm LENGTH
PB01A01L
1/2” 1½”
SCH 80
1/2” 1½”
3000
SW
ASTM A105N AS PER ASME B16.11
PC05C03C
2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PC22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, LR AS PER ASME B16.9
(NOTE 1) ELBOW 45
15984-BP-10-PE-SPC-0001 REV 1
PC22B04D
Page 51 of 63
PIPING MATERIAL SPECIFICATION 4”
4”
1/2” 1½”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
NOTE 6
3000
SW
ASTM A105N AS PER ASME B16.11
PD05C03C
2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PD22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, LR AS PER ASME B16.9
4”
4”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
NOTE 6
SOCKOLET 1/2” 1 1/2”
3000
SW
ASTM A694 F70 AS PER MSS SP-97
PW21C21C
WELDOLET
AS PER PIPE
BW
ASTM A694 F70 AS PER MSS SP-97
3000
SW
ASTM A105N AS PER ASME B16.11
ELBOW 90
2”
24”
1/2” 1½”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
3000
SW
ASTM A105N AS PER ASME B16.11
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
4”
4”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
3000
SW
ASTM A105N AS PER ASME B16.11
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
2”
3”
PI22A04D
PJ05C03C
3”
CAP
PI06A04D
PI22B04D
3”
1/2” 1½”
15984-BP-10-PE-SPC-0001 REV 1
PI05C03C
3”
3/4” 1½”
REDUCING TEE
PK21X21D
2” TEE
PD22B04D
PJ06A04D PJ22A04D PJ22B04D NOTE 6 PO05C03C PO06A04D
Page 52 of 63
PIPING MATERIAL SPECIFICATION 4”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
4”
4”
SCH 80
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
3000
SW
ASTM A105N AS PER ASME B16.11
COUPLING 1/2” 1½” FULL 3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
8” x 4”
REDUCER ECC.
SWAGE CONC.
SCH 40 x BW SCH 80
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
3/4”
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, AS PER MSS SP-95
3”
AS PER PIPE
PBE
ASTM A105N, SEAMLESS, AS PER MSS SP-95
1/2” 1½”
PE06A04D PE22A04D PE22B04D
3”
SWAGE ECC. 3/4”
NOTE 6 PM05C03C
3”
REDUCER CONC.
PO22A04D
NOTE 6 PG06A04D PG22A04D PG22B04D PF05A20N PH05A20N
600
SWRF ASTM A105N AS PER ASME B16.5
PB05C05A PC05C05A
2”
3”
600
WNRF ASTM A105N AS PER ASME B16.5, SCH TO MATCH PIPE
4”
24”
600
WNRF
1/2”
3”
900
SWRTJ
ASTM A105N AS PER ASME B16.5
4”
24”
900
WNRTJ
ASTM A694 F70 AS PER ASME B16.5, SCH TO MATCH PIPE
PC17D05C
1/2”
3”
600
RF
ASTM A105N AS PER ASME B16.5
PA05C05A
4”
24”
600
FLANGES
ASTM A694 F70 AS PER ASME B16.5, SCH TO MATCH PIPE
PC17C05A PB05D05C
BLIND FLANGES
15984-BP-10-PE-SPC-0001 REV 1
WNRF ASTM A694 F70 AS PER ASME B16.5
PA17C05A
Page 53 of 63
PIPING MATERIAL SPECIFICATION 1”
3”
600
RF
ASTM A105N AS PER ASME B16.48
PG05C06A
4”
8”
600
RF
ASTM A694 F70 AS PER ASME B16.48
PG17C06A
10”
24”
600
RF
ASTM A516 GR. 70 AS PER ASME B16.48
PH09C06A
2”
3”
600
WNRF
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05C25A
4”
24”
600
WNRF
ASTM A694 F70 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ17C25A
1/2”
24”
600
RF
4.5 mm THK, SPIRAL WOUND, SS316+GRAPHITE WITH SOFT STEEL CENTERING RING TO ASME B16.20
PR12G07B
1/2”
24”
900
RTJ
RTJ TYPE, OCTAGONAL RING JOINT, SOFT IRON TO ASME B16.20 – 90HB MAX.
PV16H07
FORGED BODY - ASTM A694 GR. F70 (DOUBLE SEALED), PIPE PUPS - API 5L GR.X70 PSL2 (HOLD) MATCH TO PIPE THICKNESS.
NOTE 5
SPECTACLE BLIND BLIND AND SPACER
ORIFICE FLANGE
GASKET
MONOLITHIC ISOLATION JOINT
STUDS / NUTS
4”
4”
SCH 80
BW REFER DATA SHEETS FOR MONOLITHIC ISOLATION JOINTS AND SPECIFICATION FOR MONOLITHIC ISOLATION JOINTS.
STUD BOLTS, ASTM A193 Gr. B7 /194 Gr.2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A. NOTE 2: REFER DATASHEET 15984-BP-10-PL-DAS-0007 NOTE 3: REFER DATASHEET 15984-BP-10-PL-DAS-0010 NOTE 4: REFER DATASHEET 15984-BP-10-PL-DAS-0008 NOTE 5: REFER DATASHEET 15984-BP-10-PL-DAS-0002 NOTE 6: TO BE USED FOR PIPELINE CONNECTIONS ONLY
15984-BP-10-PE-SPC-0001 REV 1
Page 54 of 63
PIPING MATERIAL SPECIFICATION CLASS E1X
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS SKO, ATF)
CORROSION ALLOWANCE
1.5mm
RATING
ASME 900#
PIPING MATERIAL
C.S. – GROUP 1.1
Pressure (Barg)
153. 150. 147. 2 4 2
RADIOGRAPHY
100%
STRESS RELIEF
AS PER ASME B31.3/ ASME B31.4 REQUIREMENTS
SERVICE LIMITS Temp. (0C)
0-38
NPS SIZES
RATING
ITEMS
1 1/2” 1/2”
GATE VALVE
65
ENDS FROM TO
BALL VALVE
50
2”
2”
/ SCH
1500
1500
RTJ
BODY/BONNET– ASTM A105N, TRIM - SS 316, SOFT SEAT - DEVLON, DIMENSIONS / DESIGN AS PER MFR. STD / API 6D, FLOATING BALL, REDUCED/FULL, LEVER OPERATED
BA-C1501-R/ BA-C1501-F
BA-C1511-R/ BA-C1511-F
RTJ
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, LEVER OPERATED
BA-C911-RG /BA-C911-FG
3”
24”
900
RTJ
BODY/BONNET – ASTM A105N, BALL – A105N WITH 75 MICRONS ENP (PMSS), SOFT SEAT DEVLON, DIMENSIONS / DESIGN AS PER API 6D / API 6D, TRUNNION BALL, REDUCED / FULL BORE, GEAR OPERATED
1/2”
1½”
1500
BW
BODY/BONNET – ASTM A105N, TRIM – STELLITED, STEM-13% CR DIMENSIONS / DESIGN AS PER MFR. STD. / API 602, HW OPERATED
1½”
1500
BW
BODY/BONNET – ASTM A105N, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10/ API 602, HW OPERATED
GL-C1502
1/2”
GL-C1502-1
BW
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10/ API 602, HW OPERATED
GLOBE VALVE 2”
15984-BP-10-PE-SPC-0001 REV 1
COMMODITY CODES
MATERIAL
2”
1500
GA-C1502
Page 55 of 63
PIPING MATERIAL SPECIFICATION 3”
16”
1/2”
PLUG VALVE (PRESSURE BALANCED LUBRICATED)
2”
14”
18”
1½”
2”
900
900
1500
1500
GL-C901-G
RTJ
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER ASME B16.10/ API 623, GEAR OPERATED
GL-C901-1-G
RTJ
BODY/BONNET – ASTM A216 WCB, TRIM STELLITED, STEM-13% CR. STEEL, DIMENSIONS / DESIGN AS PER MFR. STD./ API 623, GEAR OPERATED
PL-C1501-R
RTJ
BODY – ASTM A105N, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCED LUBRICATED PLUG
PL-C1501-R
RTJ
BODY – ASTM A105N / A216 GR. WCB, PLUG ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, API 599, REGULAR PORT, LEVER OPERATED, PRESSURE BALANCE LUBRICATED PLUG
PL-C901-RG
3”
24”
900
RTJ
BODY – ASTM A105N / A216 GR. WCB, PLUG ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, METAL SEAT, VITON SEAL, REGULAR PORT, GEAR OPERATED, PRESSURE BALANCED LUBRICATED PLUG
1½”
1500
BW
LIFT TYPE, BODY / COVER – ASTM A105N, TRIM STELLITED, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 602
CH-C1512
1/2”
2”
1500
RTJ
SWING TYPE, BODY / COVER A216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C1501
2”
4”
900
RTJ
SWING TYPE, BODY / COVER A216 WCB, TRIM STELLITED, DIMENSIONS / DESIGN AS PER ASME B16.10 / API 594 TYPE B
CH-C901
3”
6”
24”
900
RTJ
DUAL PLATE FLANGED TYPE, BODY / COVER - A216 WCB, TRIM STELLITED, TO API 594 TYPE A
CH-C931 DI-C901-G
PA01A01B
CHECK VALVE
DOUBLE ISOLATION AND BLEED VALVE
6”
24”
900
RTJ
TWIN SEAL PLUG TYPE, BODY/BONNET - A216 GR. WCB, PLUG - ASTM A216 GR. WCB CASE HARDENED AND 75 MICRONS ENP, PEEK SEAL, API 6D, GEAR OPERATED
PIPE
1/2”
3”
SCH 160
BE
ASTM A106 GR. B, SEAMLESS, TO ASME B36.10M
15984-BP-10-PE-SPC-0001 REV 1
Page 56 of 63
PIPING MATERIAL SPECIFICATION
NIPPLE
ELBOW 45
ELBOW 90
4”
14”
SCH 40
BE
API 5L Gr. X70 PSL 2, SEAMLESS, TO ASME B36.10M
PA20A01B
16”
16”
SCH 40
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
18”
18”
XS
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
20”
24”
SCH 40
BE
API 5L Gr. X70 PSL 2, SAW, TO ASME B36.10M
PA20B01B
1/2”
1½” SCH. 160
PBE
ASTM A106 Gr. B, SEAMLESS, ASME B36.10M, 100mm LENGTH
PB01A01L
1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PC06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PC22A04D
16”
20”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, LR AS PER ASME B16.9
PC22B04D
1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, LR AS PER ASME B16.9
PD06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, LR AS PER ASME B16.9
PD22A04D
16”
20”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, ASME B16.9
2”
24”
AS PER PIPE
BW
ASTM A694 F70 AS PER MSS SP-97
1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PI06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PI22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
PI22B04D
3/4”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, ASME B16.9
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, ASME B16.9
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, ASME B16.9
FITTINGS WELDOLET (NOTE 1)
TEE
REDUCING TEE
15984-BP-10-PE-SPC-0001 REV 1
PD22B04D PK21X21D
PJ06A04D PJ22A04D PJ22B04D
Page 57 of 63
PIPING MATERIAL SPECIFICATION 1/2”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PO06A04D
4”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PO22A04D
3/4”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PE06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PE22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
PE22B04D
3/4”
3”
AS PER PIPE
BW
ASTM A234 Gr. WPB, SEAMLESS, AS PER ASME B16.9
PG06A04D
4”
14”
AS PER PIPE
BW
ASTM A860 WPHY 70, SEAMLESS, AS PER ASME B16.9
PG22A04D
16”
24”
AS PER PIPE
BW
ASTM A860 WPHY 70, WELDED, AS PER ASME B16.9
PG22B04D
1/2
2”
1500
WN-RTJ
ASTM A105N PER ASME B16.5, SCH TO MATCH PIPE
PC05E05C
3”
3”
900
WN-RTJ
ASTM A105N PER ASME B16.5, SCH TO MATCH PIPE
PC05D05C
4”
24”
900
WN-RTJ
ASTM A694 F70 PER ASME B16.5, SCH TO MATCH PIPE
PC17D05C
1/2”
2”
1500
RTJ
ASTM A105N AS PER ASME B16.5
PA05E05C
3”
3”
900
RTJ
ASTM A105N AS PER ASME B16.5
PA05D05C
4”
24”
900
RTJ
ASTM A694 F70 AS PER ASME B16.5
PA17D05C
1/2”
2”
1500
RTJ
ASTM A105N AS PER ASME B16.48
PG05E06C
3”
3”
900
RTJ
ASTM A105N AS PER ASME B16.48
PG05D06C
3”
6”
900
RTJ
ASTM A694 F70 AS PER ASME B16.48
PG17D06C
8”
20”
900
RTJ
ASTM A516 Gr. 70 AS PER ASME B16.48
PH09D06C
2”
2”
1500
WN-RTJ
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05E25C
3”
3”
900
WN-RTJ
ASTM A105N AS PER ASME B16.36, SCH TO MATCH PIPE
PJ05D25C
CAP
REDUCER CONC.
REDUCER ECC.
FLANGES
BLIND FLANGES
SPECTACLE BLIND
BLIND AND SPACER
ORIFICE FLANGE
15984-BP-10-PE-SPC-0001 REV 1
Page 58 of 63
PIPING MATERIAL SPECIFICATION ASTM A694 F70 AS PER ASME B16.36, SCH TO MATCH PIPE
PJ17D25C
4”
24”
900
WN-RTJ
1/2”
2”
1500
-
RTJ TYPE, OCTAGONAL RING JOINT, SOFT IRON TO ASME B16.20 - 90 HB MAX.
PV16I07
3”
24”
900
-
RTJ TYPE, OCTAGONAL RING JOINT, SOFT IRON TO ASME B16.20 - 90 HB MAX.
PV16H07
GASKET
STUDS / NUTS
STUD BOLTS, ASTM A193 Gr. B7 /194 Gr. 2H FULL LENGTH THREAD WITH TWO HEXAGONAL NUTS AS PER ASME B18.2.1/18.2.2
PS14X09A
NOTE 1: FOR BRANCHING TABLE REFER APPENDIX A.
15984-BP-10-PE-SPC-0001 REV 1
Page 59 of 63
PIPING MATERIAL SPECIFICATION CLASS D0Z
PIPING MATERIAL SPECIFICATION
SERVICE
White Oils (HSD, MS SKO, ATF – FOR MAIN LINE)
CORROSION ALLOWANCE
0.5mm
RATING
ASME 600#
PIPING MATERIAL
C.S.
Pressure (Barg)
102.1
101
98.1
RADIOGRAPHY
100%
Temperature 0 to 38 0C
45
65
STRESS RELIEF
AS PER ASME B31.4 REQUIREMENTS
SERVICE LIMITS
NPS SIZES
RATING
ITEMS
COMMODITY ENDS
FROM TO
MATERIAL
/ SCH
CODE BODY/BONNET - ASTM A350 LF2, BALL AND SEAT – ASTM A352 LF2 MICRON ENP, SOFT SEAT DEVLON (PMSS)
BALL VALVE
18”
18”
600
BE
DIMENSIONS/DESIGN IN ACCORDANCE WITH API 6D. TRUNNION MOUNTED BALL, FULL BORE, GEAR OPERATED. REFER DATA SHEETS FOR MAINLINE BALL VALVE AND SPECIFICATION FOR MAINLINE BALL VALVE.
18”
18” 7.14mm
BE
API 5L GR. X70, PSL2, HFW, EXTERNALLY PAINTED FOR ABOVE GROUND INSTALLATION AND EXTERNALLY 3LPE COATED FOR BURIED INSTALLATION. REFER SPECIFICATION FOR LINEPIPE.
PIPE
18”
18” 8.74mm
BE
API 5L GR. X70, PSL2, HFW, EXTERNALLY PAINTED FOR ABOVE GROUND INSTALLATION AND EXTERNALLY 3LPE COATED FOR BURIED INSTALLATION. REFER SPECIFICATION FOR LINEPIPE.
18”
18” 12.70mm BE
API 5L GR. X70, PSL2, HFW, EXTERNALLY PAINTED FOR ABOVE GROUND INSTALLATION AND EXTERNALLY 3LPE COATED FOR BURIED INSTALLATION. REFER SPECIFICATION FOR LINEPIPE.
15984-BP-10-PE-SPC-0001 REV 1
Page 60 of 63
PIPING MATERIAL SPECIFICATION FORGED BODY - ASTM A694 GR. F70 (DOUBLE SEALED), PIPE PUPS - API 5L GR.X70 PSL2 (HOLD) MATCH TO PIPE THICKNESS. 2”
4”
SCH 80
BW REFER DATA SHEETS FOR MONOLITHIC ISOLATION JOINTS AND SPECIFICATION FOR MONOLITHIC ISOLATION JOINTS.
MONOLITHIC ISOLATION JOINT
18”
18”
NOTE 3
BW
FORGED BODY - ASTM A694 GR. F70 (DOUBLE SEALED AND PIGGABLE INCLUDING INTELLIGENT PIGGING), PIPE PUPS - API 5L GR.X70 PSL2 MATCH TO PIPE THICKNESS. REFER DATA SHEETS FOR MONOLITHIC ISOLATION JOINTS AND SPECIFICATION FOR MONOLITHIC ISOLATION JOINTS. ASTM A860 Gr. WPHY70, SEAMLESS, MSS SP-75
FLOW TEE
8”
18”
NOTE 3
BW
INDUCTION BENDS
18”
18”
NOTE 3
BW
FROM PIPE, API 5L GR.X 70, PSL2, SAWL/SAWH/HFW, BE, R=6D, MANUFACTURED BY HOT INDUCTION PROCESS (PIGGABLE).
WELDOLET
2”
6”
AS PER PIPE
BW
ASTM A694 GR. F70, MSS SP-97
REFER DATA SHEETS FOR FLOW TEE AND SPECIFICATION FOR FLOW TEE.
NOTE 1: MATERIALS SHALL BE RESISTANT TO THE EFFECTS OF HYDROCARBON FUELS AND MUST BE FIRE RESISTANT. NOTE 2: BURIED INSTALLATIONS LIKE LINE PIPE, BARRED TEE ETC. SHALL BE EITHER COATED WITH HEAT SHRINK SLEEVES OR COLD APPLIED TAPES OR TWO PACK HIGH BUILD EPOXY COATING OR 100% SOLIDS POLYURATHANE COATING COMPATIBLE WITH MAINLINE COATING WITH MINIMUM DFT 450 MICRONS (0.45mm) AS PER OISD-STD-141. NOTE 3: REFER DATA SHEET OF RESPETIVE PIPELINE COMPONENTS. NOTE 4: IF PIPE, BENDS AND FITTINGS ARE ABOVEGROUND INSTALLATION THEN IT SHALL BE PAINTED AT SITE IN ACCORDANCE WITH DOC. “SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING” (DOC NO. 15984-BP-10-PESPC-0005) NOTE 5: ALL PIPELINE MATERIAL (ASME B31.4 CODE) SHALL BE CHARPY IMPACT TESTED.
15984-BP-10-PE-SPC-0001 REV 1
Page 61 of 63
PIPING MATERIAL SPECIFICATION 10
DRAIN AND VENT CONNECTIONS FO R PIPING 11/2” AND BELOW
15984-BP-10-PE-SPC-0001 REV 1
Page 62 of 63
PIPING MATERIAL SPECIFICATION 11
DRAIN AND VENT CONNECTIONS FO R PIPING 2” AND ABOVE
15984-BP-10-PE-SPC-0001 REV 1
Page 63 of 63
PIPING MATERIAL SPECIFICATION
APPENDIX A
BRANCH CONNECTIONS
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR A1X
BRANCH inches
1/2
3/4
1
1 1/2
2
3
4
1/2
SWT
3/4
SWT
SWT
H
1
SWT
SWT
SWT
E
1 1/2
SWT
SWT
SWT
SWT
A
2
SW
SW
SW
SW
BWT
D
3
SW
SW
SW
SW
BWT
BWT
E
4
SW
SW
SW
SW
BWT
BWT
BWT
R
6
SW
SW
SW
SW
W
BWT
BWT
6
8
10
12
14
16
18
20
24
26
28
30
Notes:
BWT ‐ Butt Weld Tee Equal and Reducing SWT ‐ Socket Weld Tee Equal and Reducing ‐ Weldolet W
SW
‐
Sockolet
BWT
8
SW
SW
SW
SW
W
W
BWT
BWT
BWT
10
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
12
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
14
SW
SW
SW
SW
W
W
W
W
W
BWT
BWT
BWT
16
SW
SW
SW
SW
W
W
W
W
W
W
BWT
BWT
BWT
18
SW
SW
SW
SW
W
W
W
W
W
W
W
BWT
BWT
BWT
20
SW
SW
SW
SW
W
W
W
W
W
W
W
W
BWT
BWT
BWT
24
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
26
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
28
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
30
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR B1X, A1U & A1Y
BRANCH
inches
1/2
3/4
1
1/2
SWT
3/4
SWT
SWT
2
3
4
6
8
10
12
14
16
H
1
SWT
SWT
SWT
E
1 1/2
SWT
SWT
SWT
SWT
A
2
SW
SW
SW
SW
BWT
D
3
SW
SW
SW
SW
BWT
BWT
E
4
SW
SW
SW
SW
BWT
BWT
BWT
R
6
SW
SW
SW
SW
W
BWT
BWT
BWT
8
SW
SW
SW
SW
W
W
BWT
BWT
BWT
10
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
12
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
14
SW
SW
SW
SW
W
W
W
W
W
BWT
BWT
BWT
16
SW
SW
SW
SW
W
W
W
W
W
W
BWT
BWT
BWT
18
SW
SW
SW
SW
W
W
W
W
W
W
W
BWT
BWT
BWT
20
SW
SW
SW
SW
W
W
W
W
W
W
W
W
BWT
BWT
BWT
24
SW
SW
SW
SW
W
W
W
W
W
W
W
W
W
BWT
BWT
18
20
24
Notes:
1 1/2
‐ Butt Weld Tee Equal and Reducing BWT SWT ‐ Socket Weld Tee Equal and Reducing W ‐ Weldolet SW
‐
Sockolet
BWT
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR D1X, D1Y
BRANCH
inches
1/2
3/4
1
½
SWT
H
3/4 1
SWT SWT
SWT SWT
2
3
4
6
8
10
12
14
16
18
20
SWT
E
1 1/2
SWT
SWT
SWT
SWT
A
2
SW
SW
SW
SW
BWT
D
3
SW
SW
SW
SW
BWT
BWT
E
4
SW
SW
SW
SW
BWT
BWT
BWT
R
6
SW
SW
SW
SW
W
BWT
BWT
BWT
8
SW
SW
SW
SW
W
W
BWT
BWT
BWT
10
SW
SW
SW
SW
W
W
BWT
BWT
BWT
BWT
12
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
BWT
14
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
BWT
BWT
16
SW
SW
SW
SW
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
18
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
20
SW
SW
SW
SW
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
BWT
24
SW
SW
SW
SW
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
24
Notes:
1 1/2
BWT ‐ Butt Weld Tee Equal and Reducing SWT ‐ Socket Weld Tee Equal and Reducing W ‐ Weldolet
SW
‐
Sockolet
BWT
PIPING MATERIAL SPECIFICATION
BRANCH CONNECTION TABLE FOR E1X
BRANCH
inches
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
1/2
BWT
3/4
BWT
BWT
H
1
BWT
BWT
BWT
E
1 1/2
BWT
BWT
BWT
BWT
A
2
W
W
W
W
BWT
D
3
W
W
W
W
BWT
BWT
E
4
W
W
W
W
BWT
BWT
BWT
R
6
W
W
W
W
W
BWT
BWT
BWT
8
W
W
W
W
W
W
BWT
BWT
BWT
10
W
W
W
W
W
W
BWT
BWT
BWT
BWT
12
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
14
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
16
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
18
W
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
20
W
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
BWT
24
W
W
W
W
W
W
W
W
W
BWT
BWT
BWT
BWT
BWT
BWT
24
Notes:
BWT W
‐ Butt Weld Tee Equal and Reducing ‐ Weldolet
BWT
MOV-043
BHARAT PETROLEUM CORPORATION LTD.
BHARAT PETROLEUM CORPORATION LTD.
OPERATION AND CONTROL PHILOSOPHY
EPCM SERVICES FOR BINA PANKI PIPELINE PROJECT
Operation and Control Philosophy
Project No: 403102-15984 Document No: 15984-BP-10-PR-PHL-0001 13 SEP 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-PR-PHL-0001 Rev : B
Page 1 of 45
OPERATION AND CONTROL PHILOSOPHY
SYNOPSIS This document presents Operating and Control Philosophy of the Bina Panki Pipeline Project.
Disclaimer This philosophy has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this philosophy without the permission of BPCL or WorleyParsons is not permitted.
EPCM SERVICES FOR BINA PANKI PROJECT REV
DESCRIPTION
B
Issued For Review
ORIG
WORLEYPARSONS APPROVAL
DHOS
CUSTOMER APPROVAL
DATE
KAVK/NAIU
Inter Discipline Check
28 AUG 2019 JANS
15984-BP-10-PR-PHL-0001 Rev : B
DATE
13 SEP 2019 JANS
A
REVIEW
DHOS
KAVK/NAIU
Page 2 of 45
OPERATION AND CONTROL PHILOSOPHY
CONTENTS 1.
INTRODUCTION ..................................................................................................................... 5 1.1
2.
Project Description ............................................................................................................... 5 GENERAL INFORMATION........................................................................................................ 6
2.1
Abbreviations ....................................................................................................................... 6
3.
REFERENCE DOCUMENTS ....................................................................................................... 7
4.
OBJECTIVE ............................................................................................................................ 9
5.
OPERATION AND CONTROL PHILOSOPHY .............................................................................. 10
6.
OPERATION AND CONTROL DESCRIPTION ............................................................................. 12 6.1
Bina Dispatch Terminal ........................................................................................................ 12
6.1.1
Existing Storage Tanks (Tie-ins) ........................................................................................ 12
6.1.2
Inlet Manifold ................................................................................................................. 14
6.1.3
Bina Pump Station .......................................................................................................... 16
6.1.3.1.
Booster Pumps ........................................................................................................... 16
6.1.3.2.
Bina Terminal Basket Filters ......................................................................................... 19
6.1.3.3.
Bina Terminal Flowmeters ........................................................................................... 20
6.1.3.4.
Main Line Pumps ........................................................................................................ 21
6.1.4
Bina Terminal Scraper Launcher ....................................................................................... 26
6.1.5
Bina Terminal Sump Tank & Sump Pump .......................................................................... 27
6.1.6
Bina terminal Corrosion Inhibitor Package ........................................................................ 28
6.2
SV Station .......................................................................................................................... 29
6.3
Intermediate Pigging Station (IPS) ........................................................................................ 29
6.3.1
IPS Scraper Receiver ........................................................................................................ 29
6.3.2
IPS Basket Filters ............................................................................................................. 30
6.3.3
IPS Flowmeters ............................................................................................................... 31
6.3.4
IPS Scraper Launcher ....................................................................................................... 32
15984-BP-10-PR-PHL-0001 Rev : B
Page 3 of 45
OPERATION AND CONTROL PHILOSOPHY 6.3.5
IPS Station Bypass ........................................................................................................... 33
6.3.6
IPS Sump Tank and Pumps ............................................................................................... 33
6.3.7
IPS Corrosion Inhibitor package........................................................................................ 35
6.4
Panki Receipt Terminal ........................................................................................................ 35
6.4.1
Panki Terminal Scraper Receiver ...................................................................................... 35
6.4.2
Panki Terminal Basket Filters ........................................................................................... 37
6.4.3
Panki Terminal Pressure Control Valve ............................................................................. 37
6.4.4
Panki Terminal Flowmeters ............................................................................................. 38
6.4.5
Panki Terminal Sump Tank & Sump Pump ......................................................................... 39
6.4.6
Outlet Manifold .............................................................................................................. 40
7.
PIPELINE STARTUP ............................................................................................................... 42 7.1
Initial Start-Up .................................................................................................................... 42
7.2
Start-Up after Emergency Shutdown .................................................................................... 42
8.
PIPELINE SHUTDOWN PHILOSOPHY ...................................................................................... 43 8.1
Shutdown of Pipeline through SMCS .................................................................................... 43
8.2
Shutdown of Pipeline through SMCS without Prompts........................................................... 43
8.3
Shutdown of Pipeline through SMCS with Prompts ................................................................ 43
8.4
Shutdown of Pipeline manually ............................................................................................ 43
8.5
Shutdown of Receipt Terminal ............................................................................................. 43
9.
PIPELINE EVACUATION PHILOSOPHY ..................................................................................... 44
10.
HOLD LIST ........................................................................................................................... 45
15984-BP-10-PR-PHL-0001 Rev : B
Page 4 of 45
OPERATION AND CONTROL PHILOSOPHY
1.
INTRODUCTION
1.1
Project Description Bharat Oman Refineries Ltd. (BORL), a joint venture of BPCL has set up a state-of-art, grass root refinery with a capacity of 6 MMTPA at Bina, Dist. Sagar, Madhya Pradesh and is currently under low-cost expansion to 7.8 MMTPA. Post expansion of Bina Refinery, white oil (MS / HSD / SKO/ATF) will be about 5.46 MMTPA out of which 2.21 MMTPA will be moved to Panki (Kanpur) in Phase – I to meet demand in Northern market and balance product will be moved by Bina-Kota pipeline towards Kota and Jobner or Rail / Road movement towards Northern Indian market. This will address the growing demand of Northern India to some extent. The project considers laying of 18” Diameter Multiproduct Cross-Country Pipeline (MS/HSD/SKO/ATF) of 355 km connecting Bina Terminal to Existing Panki (Kanpur) terminal of BPCL with Intermediate Sectionalizing Valve stations, intermediate pigging station, receipt station at Panki. The Pipeline is designed such that to handle first phase throughput of 2.76 MMTPA (420 m3/hr) to 3.5 MMTPA (520 m3/hr) (year 2030-31) and then to finally handle a throughput of 4.8 MMTPA (730 m3/hr) (year 2038-39). In future, If the flowrate exceeds 4.8 MMTPA (730 m3/hr), then the proposed Pigging Station shall be converted to Pumping Station
15984-BP-10-PR-PHL-0001 Rev : B
Page 5 of 45
OPERATION AND CONTROL PHILOSOPHY
2.
GENERAL INFORMATION
2.1
Abbreviat ions Abbreviation
Definition
BPCL
Bharath Petroleum Corporation Limited
DOL
Direct online Starter
EPMC
Engineering and Project Management Consultant
ESD
Emergency Shut Down
HSD
High Speed Diesel
I/O
Input & Output
IPS
Intermediate Pigging Station
MMTPA
Million Metric Tonnes Per Annum
MMS
Machine Monitoring System
MS
Motor Spirit
NPSHA/R
Net Positive Suction Head Available / Required
OISD
Oil Industry Safety Directorate
PCK
Pipeline Compatible Kerosene
PCV
Pressure Control Valve
PLC
Programmable Logic Controller
ROSOV
Remote Operated Shutoff Valve
SKO
Superior Kerosene Oil
SMCS
SCADA Monitoring and Control Station
SCADA
Supervisory Control and Data Acquisition
TBC
To be confirmed
TMS
Tank Management System
UCP
Unit Control Panel
VFD
Variable Frequency Drive
15984-BP-10-PR-PHL-0001 Rev : B
Page 6 of 45
OPERATION AND CONTROL PHILOSOPHY
3.
REFERENCE DOCUMENTS 1. Process Design Basis – 15984-BP-10-PR-BOD-0001 2. P&IDs :Legends Legends and General Notes - 15984-BP-10100-PR-PID-0001, SHEET 1 Legends and General Notes - 15984-BP-10100-PR-PID-0001, SHEET 2 Legends and General Notes - 15984-BP-10100-PR-PID-0001, SHEET 3 Bina Dispatch Terminal Inlet Manifold - 15984-BP-10100-PR-PID-0002, SHEET 1 Booster Pumps - 15984-BP-10100-PR-PID-0002, SHEET 2 Flow Metering Assembly - 15984-BP-10100-PR-PID-0002, SHEET 3 Mainline Pumps - 15984-BP-10100-PR-PID-0002, SHEET 4 Scraper Launcher - 15984-BP-10100-PR-PID-0002, SHEET 5 Sump Tank and Sump Pump - 15984-BP-10100-PR-PID-0002, SHEET 6 Corrosion Inhibitor System - 15984-BP-10100-PR-PID-0002, SHEET 7 Tie-in - HSD Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 11 Tie-in - HSD Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 12 Tie-in - HSD Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 13 Tie-in - HSD Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 14 Tie-in - MS Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 15 Tie-in - MS Euro-III Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 16 Tie-in - MS Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 17 Tie-in - MS Euro-IV Tanks Manifold - 15984-BP-10100-PR-PID-0002, SHEET 18 Tie-in - BKPL Inlet Manifold - 15984-BP-10100-PR-PID-0002, SHEET 19 Tie-in - Slop Tank Manifold - 15984-BP-10100-PR-PID-0002, SHEET 23
15984-BP-10-PR-PHL-0001 Rev : B
Page 7 of 45
OPERATION AND CONTROL PHILOSOPHY Intermediate Pigging Station Scraper Receiver - 15984-BP-10200-PR-PID-0003, SHEET 1 Flow Metering Assembly - 15984-BP-10200-PR-PID-0003, SHEET 2 Scraper Launcher - 15984-BP-10200-PR-PID-0003, SHEET 3 Sump and Slop Transfer Pump - 15984-BP-10200-PR-PID-0003, SHEET 4 Corrosion Inhibitor System - 15984-BP-10200-PR-PID-0003, SHEET 5 Panki Receipt Terminal Scraper Receiver - 15984-BP-10300-PR-PID-0004, SHEET 1 Basket Filter - 15984-BP-10300-PR-PID-0004, SHEET 2 Flow Meter - 15984-BP-10300-PR-PID-0004, SHEET 3 Outlet Manifold - 15984-BP-10300-PR-PID-0004, SHEET 4 Microfilter and FWS (future) - 15984-BP-10300-PR-PID-0004, SHEET 5 Sump Tank and Sump Pump - 15984-BP-10300-PR-PID-0004, SHEET 6 SV Station SV Station (Bina to IPS) - 15984-BP-10400-PR-PID-0005, SHEET 1 SV Station (IPS to Panki) - 15984-BP-10400-PR-PID-0005, SHEET 2 3. Cause & Effect - 15984-BP-10-PR-DCE-0001 4. Control Philosophy and Cause & Effect of Mainline Pump Vendor (by Vendor)
15984-BP-10-PR-PHL-0001 Rev : B
Page 8 of 45
OPERATION AND CONTROL PHILOSOPHY
4.
OBJECTIVE The primary objective of this document is to provide a basis document specifying the operation and control philosophy for BPPL pipeline which includes Bina Dispatch Terminal, Intermediate Pigging Station and Panki Receipt Terminal. Control shall be based on PLC and SCADA shall have supervisory controls which will link to existing plant controls at facility locations. The operation and control philosophy will also act as the guide document for all current and future design in order to provide: • Operating personnel and pipeline / plant safety. • Simplified and efficient operation.
15984-BP-10-PR-PHL-0001 Rev : B
Page 9 of 45
OPERATION AND CONTROL PHILOSOPHY
5.
OPERATION AND CONTROL PHILOSOPHY 1. Instrumentation and Control system shall be provided for safe and efficient control of petroleum products pipeline. 2. PLC (programmable logic control) based control system shall be provided at Dispatch stations, Receipt stations for the process interlocks / shutdown logic / MOV's (motor operated valve) operation and station monitoring whereas panel-based monitoring /control system (Working on 48V DC) shall be provided at intermediate pigging station. Control panels are provided for mounting the flow computers & other instruments. All controls, recording and link to remote indicating devices shall be through PLC located in the control rooms at dispatch station. 3. SCADA (Supervisory Control and Data Acquisition) system is envisaged to ensure effective and reliable control, management and supervision of pipeline from centralized location using Remote Telemetry Units (RTU) along the pipeline route. The SMCS (SCADA monitoring and control station) for this pipeline shall be provided. a. Real time leak detection system & Batch tracking integrated with SCADA network will be provided. b. Intrusion detection and negative pressure wave-based leak detection system (TBC) shall be provided. c. All essential control parameters of receipt terminals shall be integrated suitably in SCADA system and PLC control. 4. All supply operations for the pipeline system shall be under the control of dispatch stations which shall ensure the supply of the product at normal operating conditions. The dispatch station shall make all necessary arrangements for the petroleum products dispatch and ensure proper lining up of the system in conjunction with the receipt terminal. 5. The main pumping units will be shutdown automatically in the event of low suction pressure or high discharge pressure, mechanical seal failure, high vibration, high casing temperature etc. Very high station discharge pressures will also shutdown the pumps. At the pump discharge, a pressure control valve (100-PCV-001) shall be provided to control the pipeline inlet pressure within MAOP of the existing pipeline. Low signal selector is provided for selecting the low signal either from pump discharge or from suction side pressure controllers. This pressure control valve normally controls the
15984-BP-10-PR-PHL-0001 Rev : B
Page 10 of 45
OPERATION AND CONTROL PHILOSOPHY pipeline inlet pressure and the pump suction pressure controller over rides the discharge pressure controller if the suction pressure falls below the set value and pipeline inlet pressure is maintained at pre-set value. 6. All I/Os related to Pumps, Lube Oil System, VFD Selection & Breaker Line-up shall be configured in station PLC. Also, Pump start/stop, interlocks & trip functions shall be implemented in station PLC. Dedicated Machine monitoring system (MMS) shall be provided by Pump vendor for vibration & temperature monitoring. All trip signals from MMS for high vibration & temperature shall be connected hardwired to Station PLC. 7. Metering facilities shall be provided (1W+1S, at each station) with bypass line at the dispatch station, IPS and receipt terminals with flow computers to compute corrected volumetric flow rate as well as mass flow rate. Flow meter shall be ultrasonic flow meter or coriolis mass flow meter (TBC). Density meter (1 no. at each station) shall be provided at the dispatch terminal, IPS and at Panki receipt terminal. Conductivity meter (1 no.) shall be provided at dispatch terminal and an additional Density meter (1 no.) at the inlet of Scrapper Receiver shall be provided at Panki receipt terminal. 8. Corrosion Inhibitor (CI) dosing facilities shall be provided at dispatch station & IPS for controlling corrosion in the pipeline. Operation of CI dosing pumps shall be local. Corrosion monitoring system with corrosion probe and coupons located at 6 o'clock position in the station. Piping shall be provided at two suitable locations for monitoring corrosion in the pipeline. Electric Resistance probe for corrosion monitoring shall also be provided. 9. The sump pump and /or slop transfer pump will be tripped in case of low liquid level in the sump tank. 10. Thermal relief / safety valves shall be provided as per the requirement / standards such as per API 521 and equivalent.
15984-BP-10-PR-PHL-0001 Rev : B
Page 11 of 45
OPERATION AND CONTROL PHILOSOPHY
6.
OPERATION AND CONTROL DESCRIPTION Products HSD, MS, SKO and ATF from Bina Refinery tank farm are sent to the Bina-Kota Booster pumps. Similarly, Bina-Panki Booster pump receives products HSD and MS from the Bina Tank farm and products SKO and ATF from existing Bina-Kota inlet piping via a common header. These products are boosted to a pressure of 3 kg/cm2 (g) before being pumped to Panki Receipt station at a receipt pressure of 6.5 kg/cm2 (g) via main Pipeline using Mainline pump with a discharge pressure of 90 kg/cm2 (g). The operation and control description have following sections-
6.1
Bina Dispatch Terminal
6.1.1
Existing Storag e Tanks (Tie-ins) The products HSD and MS are taken into their individual outlet headers at the Bina pumping station from existing storage tanks. While products SKO and ATF are taken from tapping into the existing Bina-Kota Headers coming from their respective tanks. The tanks are provided with TMS to record the exact level in the tank. The inlet and outlet tank body Valves are ROSOVs and are operated either by a trip initiator (LAHH/LALL) or by activating the emergency push button during emergency. The tank outlet MOVs are manually operated and its position signal shall be sent to Bina Terminal PLC by software signal from existing BDT PLC. (TBC) Also, the software signal of liquid levels in each dispatch tank as well the ullage in the tank shall be sent to Bina PLC. This enables the operation to identify which tank is online and is available to take into dispatch mode and accordingly open the inlet manifold header MOV for transfer of the product. This is to ensure that there is continuous flow to the Booster and Mainline Pumps and hence constant throughput is maintained.
15984-BP-10-PR-PHL-0001 Rev : B
Page 12 of 45
OPERATION AND CONTROL PHILOSOPHY Table 1: Bina Dispatch Tank TMS Tank Tag No
Service
Outlet MOV Status (New)
Outlet ROSOV Status (Existing)
Level (mm) HLL (BOD)
LLLL*
Ullage (m3) (BOD)
70-TT-CR-01A
(HSD–Euro III)
10-100-MOV-1151
ROSOV-1118
17500
1000
14800
70-TT-CR-01B
(HSD–Euro III)
10-100-MOV-1152
ROSOV-1119
17500
1000
14800
70-TT-CR-01C
(HSD–Euro III)
10-100-MOV-1153
ROSOV-1120
17500
1000
14800
70-TT-CR-01D
(HSD–Euro III)
10-100-MOV-1154
ROSOV-1121
17500
1000
14800
70-TT-CR-01E
(HSD–Euro III)
10-100-MOV-1155
ROSOV-1122
17500
1000
14800
70-TT-CR-02A
(HSD–Euro IV)
10-100-MOV-1251
ROSOV-1218
17500
1000
14800
70-TT-CR-02B
(HSD–Euro IV)
10-100-MOV-1252
ROSOV-1219
17500
1000
14800
70-TT-CR-02C
(HSD–Euro IV)
10-100-MOV-1253
ROSOV-1220
17500
1000
14800
70-TT-CR-02D
(HSD–Euro IV)
10-100-MOV-1254
ROSOV-1221
17500
1000
14800
70-TT-CR-02E
(HSD–Euro IV)
10-100-MOV-1255
ROSOV-1222
17500
1000
14800
70-TT-FR-03A
(MS–Euro III)
10-100-MOV-1351
ROSOV-1318
14300
1000
11000
70-TT-FR-03B
(MS–Euro III)
10-100-MOV-1352
ROSOV-1319
14300
1000
11000
70-TT-FR-03C
(MS–Euro III)
10-100-MOV-1353
ROSOV-1320
14300
1000
11000
70-TT-FR-03D
(MS–Euro III)
10-100-MOV-1354
ROSOV-1321
14300
1000
11000
70-TT-FR-03E
(MS–Euro III)
10-100-MOV-1355
ROSOV-1322
14300
1000
11000
70-TT-FR-04A
(MS–Euro IV)
10-100-MOV-1451
ROSOV-1418
14500
1000
11000
70-TT-FR-04B
(MS–Euro IV)
10-100-MOV-1452
ROSOV-1419
14500
1000
11000
70-TT-FR-04C
(MS–Euro IV)
10-100-MOV-1453
ROSOV-1420
14500
1000
11000
70-TT-FR-04D
(MS–Euro IV)
10-100-MOV-1454
ROSOV-1421
14500
1000
11000
70-TT-FR-04E
(MS–Euro IV)
10-100-MOV-1455
ROSOV-1422
14500
1000
11000
70-TT-FR-05A/B/C/D/E
(SKO)
-
-
-
-
5600
70-TT-CFR-05A/B/C/D/E
(MS)
-
-
-
-
8900
* Assumed LLLL in absence of data
15984-BP-10-PR-PHL-0001 Rev : B
Page 13 of 45
OPERATION AND CONTROL PHILOSOPHY 6.1.2
Inlet Manifold The individual headers of HSD, MS, SKO and ATF and are provided with block valves (MOVs) close to the common header. These block valves are interlocked in such a way that when the pump station is operating, only one product header will be online. While switching over from one product to another product, separate dedicated soft hand switch in control room or field push buttons of the desired product is to be pressed. The logic executes the opening command of the desired product header MOV and closing command of the product header MOV which is in open position. Single interlocks are provided to supply desired product (SKO, AFT, MS (2 nos.) and HSD (2 nos.)) from 6 different sources. Also, it is ensured that intermingling of HSD, MS and ATF does not take place. Hence interlock is provided such that MS product cannot be transferred immediately after HSD product and vice versa. HSD MOV push button will activate only if the previous product transfer was HSD or SKO. Similarly, for MS, the MS MOV push button activates only if the previous product transfer was MS or SKO. Also, another interlock is provided for ATF transfer to ensure that intermingling of ATF with other products is avoided. ATF MOV push button will activate only if the manifold outlet MOV is closed. This interlock prevents opening of the two-product header at the same time to avoid intermingling of products which would lead to generation of low-quality product. INTERLOCK I-110 A
ACTION Close status of 10-100-MOV-032 (Inlet Manifold Isolation MOV) acts as Open Permissive for 10-100-MOV-026 (ATF Transfer MOV)
I-110 B
Once Open Permissive is available, Open 10-100-MOV-026 by pressing push button (HSH026/PB-026A) either from PLC or from field. On doing so, ATF transfer MOV opens while other MOV’s close.
I-111 A
Close Status of 10-100-MOV-029 (MS Euro-III Transfer MOV) AND 10-100-MOV-030 (MS Euro-IV Transfer MOV) AND 10-100-MOV-026 (ATF Transfer MOV) AND Open Status of 10100-MOV-032 (Inlet Manifold Isolation Valve) OR Open Status of 10-100-MOV-031 (SKO Transfer MOV) acts as an Open Permissive for 10-100-MOV-027/028 (HSD Euro-III/IV Transfer MOVs).
15984-BP-10-PR-PHL-0001 Rev : B
Page 14 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION
I-111 B/C
Once Open Permissive is available, Open desired HSD MOV i.e. either 10-100-MOV-027 or 10-100-MOV-028 by pressing push button (HSH-027/PB-027A OR HSH-028/PB-028A) either from PLC or from field. On doing so, relative HSD MOV (10-100-MOV-027 or 10-100-MOV028) opens while all other product transfer MOVs close (including ATF MOV).
I-113 A
Close Status of 10-100-MOV-027 (HSD Euro-III Transfer MOV) AND 10-100-MOV-028 (HSD Euro-IV Transfer MOV) AND 10-100-MOV-026 (ATF Transfer MOV) AND Open Status of 10100-MOV-032 (Inlet Manifold MOV) OR Open Position of 10-100-MOV-031 (SKO Transfer MOV) acts as an Open Permissive to Open 10-100-MOV-029/030 (MS Euro-III/IV Transfer MOV).
I-113 B/C
Once Open Permissive is available, Open Desired MS MOV i.e. either 10-100-MOV-029 or 10-100-MOV-030 by pressing push button (HSH-029/PB-029A OR HSH-030/PB-030A) either from PLC or from field. On doing so, relative MS MOV (10-100-MOV-029 or 10-100-MOV030) opens while all other product transfer MOVs close (including ATF MOV).
I-114
On pressing push button (HSH-031/PB-031A) of 10-100-MOV-031 (SKO Transfer MOV), SKO Transfer MOV opens while all other MOV’s including ATF Transfer MOV closes.
Shutdown Interlocks INTERLOCK
ACTUATED BY
E-030
HS-030A/B/C XS-102 XS-104 (Hardwired signal from existing BKPL PLC) XS-103 (Hardwired signal from existing BDT PLC)
E-005
ACTION
SET POINT
Trip 10-100-BP-001 A/B Trip 10-100-MLP-001 A/B
NA
Trip 10-100-SP-001 Close 10-100-MOV-023/ 10100-MOV-026/ 10-100-MOV032
SCADA ESD
Transfer shutdown signal to existing BKPL PLC or existing BDT PLC
PALL-044
Trip 10-100-MLP-001 A/B
-0.2 kg/cm²(g)
Trip 10-100-BP-001 A/B
15984-BP-10-PR-PHL-0001 Rev : B
Page 15 of 45
OPERATION AND CONTROL PHILOSOPHY Shutdown signal of Bina terminal is transferred to both BDT and BKPL PLC and shutdown signal received from any of these PLCs will activate shutdown action in Bina Panki Terminal.
6.1.3
Bina Pump Stat ion To start the pump station at Bina, the following conditions need to be ensured:
Line up product header to the Booster and Mainline pumps
Bina station ready to dispatch the product (No trip signals activated)
All station inlet/outlet valves and sectionalizing valves are in open position
Receipt terminal & downstream station is ready to receive products.
After verifying above conditions at Bina pumping station, one Booster Pump and one mainline pump is started by start-up push button. Station Alignment: INTERLOCK
ACTION
I-110 B OR I-111 B/C OR I-113 B/C OR I-114 Active
Station is Aligned
AND
10-100-BF-001A OR 10-100-BF-001B is Online AND 10-100-FT-001 OR 10-100-FT-002 is Online
6.1.3.1. Booster Pumps Booster Pumps (10-100-BP-001A/B) (1W+ 1S) receives supply from common header and pumps the fluid to suction of Mainline Pump of Bina Dispatch station. Booster pumps are provided to ensure adequate NPSHA for Main Line Pumps. An Automatic Circulation Valve (ARV) is provided to ensure minimum circulation flow through pump to avoid dry running of the pump as it will lead to cavitation and hence cause damage to the pump. Local or Remote mode can be selected with field mounted switch (XSL-102A/B) only. Pump Start Permissive is provided to ensure that pump can be started only when all respective signals as indicated in below table is fulfilled.
15984-BP-10-PR-PHL-0001 Rev : B
Page 16 of 45
OPERATION AND CONTROL PHILOSOPHY To start the Booster Pump at Bina, the following conditions need to be ensured:
Line up desired product to supply common header
Pump Suction MOV is in Open condition.
Pump discharge MOV is in closed condition.
All inline equipment like filters / flowmeter are lined up for transfer of product INTERLOCK
ACTION Below Signals acts as Start Permissive for the Booster Pump (10-100-BP-001A), non-availability of any of the signal will not allow the pump to be started. -
I-102A
-
I-102B
Booster Pump (10-100-BP-001A) Suction Pressure Healthy (PT-004) Booster Pump (10-100-BP-001A) Suction MOV (10-100-MOV-001) Open Booster Pump (10-100-BP-001A) Discharge MOV (10-100-MOV-003) Closed Booster Pump (10-100-BP-001B) Suction MOV (10-100-MOV-002) Closed Booster Pump (10-100-BP-001B) Discharge MOV (10-100-MOV-004) Closed Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Booster Pump (10-100-BP-001B) Off Station is Aligned Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Booster Pump (10-100BP-001A) either from PLC or from field which also opens Pump Discharge MOV (10-100-MOV-003) simultaneously with a time Delay of 10 seconds (TBC). Below Signals acts as Start Permissive for the Booster Pump (10-100-BP-001B), non-availability of any of the signal will not allow the pump to be started. -
I-103A -
15984-BP-10-PR-PHL-0001 Rev : B
Booster Pump (10-100-BP-001B) Suction Pressure Healthy (PT-008) Booster Pump (10-100-BP-001B) Suction MOV (10-100-MOV-002) Open Booster Pump (10-100-BP-001B) Discharge MOV (10-100-MOV-004) Closed Booster Pump (10-100-BP-001A) Suction MOV (10-100-MOV-001) Closed Booster Pump (10-100-BP-001A) Discharge MOV (10-100-MOV-003) Closed Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Booster Pump (10-100-BP-001A) Off Station is Aligned
Page 17 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION -
Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Booster Pump (10-100BP-001B) either from PLC or from field which also opens Pump Discharge MOV (10-100-MOV-004) simultaneously with a time Delay of 10 seconds (TBC).
I-103B
All suction and discharge MOVs’ should be properly lined up to ensure that open path is available for product transfer and that the pump does not reach shut off condition or dry run which could lead to damage of the pumps and cause potential Hazard. Inlet manifold Low Low Pressure trip is provided to trip the pump in the event of low pressure at the inlet manifold itself and hence protect pump from dry running.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-001
PALL-003
Trip 10-100-BP-001A
-0.3 kg/cm²(g)
E-002
PALL-007
Trip 10-100-BP-001B
-0.3 kg/cm²(g)
E-003
PAHH-006
Trip 10-100-BP-001A
8 kg/cm²(g)
E-004
PAHH-010
Trip 10-100-BP-001B
8 kg/cm²(g)
E-005
PALL-044
Trip 10-100-BP-001 A/B
-0.2 kg/cm²(g)
E-010
LY-002
Trip 10-100-MLP-001 A/B
(Rate of Rise in Level of Sump Tank)
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation ),
120 mm/min
Close 10-100-MOV-026 (ATF Header MOV), Close 10-100-MOV-032 (Inlet Manifold MOV) E-013
PAHH-029A/B/C
15984-BP-10-PR-PHL-0001 Rev : B
Trip 10-100-MLP-001 A/B Trip 10-100-BP-001 A/B
98.1 kg/cm²(g)
Page 18 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTUATED BY
ACTION
SET POINT
Close 10-100-MOV-023 (Station Isolation Valve)
E-014
Trip 10-100-MLP-001 A/B
5 kg/cm²(g)
Trip 10-100-BP-001 A/B
(TBC)
PALL-037
Close 10-100-MOV-023 (Station Isolation Valve) E-015
Trip 10-100-MLP-001 A/B
ZAL-023
NA
Trip 10-100-BP-001 A/B Trip 10-100-MLP-001 A/B
E-024
ZAH-038
NA
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation)
6.1.3.2. Bina Terminal Basket F ilt ers Basket type filters (10-100-BF-001A/B) (1W+1S) of 40 Mesh are used to filter out the debris etc. present (if any) in mainline pump suction. The high differential pressure alarm (0.5kg/cm²) across filter is provided to know the filter dirt level condition. The operator to ensure that the delta P across the filters are much below limit before taking the filters online to avoid clogging or obstruction to flow which could lead to shutoff condition in the pump. Operator will manually select the basket filter that is to be taken online by activating the corresponding MOV push button either from field or from control room. OPERATION Open 10-100-MOV-005 (On Upstream of Basket Filter 10-100-BF-001A) and 10-100MOV-007 (On Downstream of Basket Filter 10-100-BF-001A)
BY
ACTION
Operator
10-100-BF-001A is online
Close 10-100-MOV-006 (On Upstream of Basket Filter 10-100-BF-001B) and 10-100-
15984-BP-10-PR-PHL-0001 Rev : B
Page 19 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION
BY
ACTION
Operator
10-100-BF-001B is online
Operator
Initiate change over
MOV-034 (On Downstream of Basket Filter 10100-BF-001B) Open 10-100-MOV-006 (On Upstream of Basket Filter 10-100-BF-001B) and 10-100MOV-034 (On Downstream of Basket Filter 10-100-BF-001B) Close 10-100-MOV-005 (On Upstream of Basket Filter 10-100-BF-001A) and 10-100MOV-007 (On Downstream of Basket Filter 10-100-BF-001A) 10-100-DPAH-004/005 (Pressure Drop Across Basket Filters)
6.1.3.3. Bina Terminal F lowmeters Flow meters with 100% spare capacity is provided at upstream of Mainline Pumps. Pressure & temperature compensation is provided to measure & compute accurate mass flowrate. The Master flow meter (10-100-FT-003) is used for calibration of 10-100-FT-001 & 10-100-FT-002. The 10-100FT-003 will remain off line in normal operation and will be taken online whenever calibration of 10100-FT-001 or 10-100-FT-002 is to be done. Separate density meter 10-100-DT-001 is provided which will be connected to flow computer for mass flow measurement, it also determines the density of the product. Optical interface device (10-100-OID-001) will detect the interface between two fluid batches. Operator will manually select the flow meter that is to be taken online by activating the corresponding MOV push button either from field or from control room
OPERATION
ACTUATED BY
ACTION
Open 10-100-MOV-008 (On Upstream of Flow Meter 10-100-FT-001) and 10-100-MOV-010 (On Downstream of Flow Meter 10-100-FT001)
Operator
10-100-FT-001 is online
15984-BP-10-PR-PHL-0001 Rev : B
Page 20 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION
ACTUATED BY
ACTION
Operator
10-100-FT-002 is online
Close 10-100-MOV-009 (On Upstream of Flow Meter 10-100-FT-002) and 10-100-MOV-011 (On Downstream of Flow Meter 10-100-FT002) Open 10-100-MOV-009 (On Upstream of Flow Meter 10-100-FT-002) and 10-100-MOV-011 (On Downstream of Flow Meter 10-100-FT002) Close 10-100-MOV-008 (On Upstream of Flow Meter 10-100-FT-001) and 10-100-MOV-010 (On Downstream of Flow Meter 10-100-FT001)
6.1.3.4. Main Line Pumps Main line pumps (10-100-MLP-001A/B) (1W+ 1S) delivers desired product from Bina Dispatch Station to Panki receiving station via Intermediate Pigging Station. Pump is installed with Variable Frequency Drive (VFD) to cater to various flow requirements. Local or Remote mode can be selected with field mounted switch (XSL-101A/B) only. Pump Start Permissive is provided to ensure that pump can be started only when all respective signals as indicated in below table is fulfilled. Pump overall control can only be through station PLC. VFD mode: VFD mode should be used during startup to reduce the initial torque or for speed control, in the event when there is a constant change in the flowrates, VFD shall be operated. Separate VFDs are provided for each individual pump. However, the VFD panel shall be able to control either of the pumps. The logic to select the breaker (VFD breaker line-up) shall be implemented in station PLC. To start the Mainline Pump at Bina, the following conditions need to be ensured:
Line up Booster Pump
Pump Suction MOV is in Open condition.
Pump discharge MOV is in closed condition.
15984-BP-10-PR-PHL-0001 Rev : B
Page 21 of 45
OPERATION AND CONTROL PHILOSOPHY
Line up Basket Filter, Flow metering assembly and ensure that all inline MOVs are in open position (Refer section 6.1.5 and 6.1.6).
Ensure that the other Mainline Pump is in Off Mode.
INTERLOCK
ACTION Below Signals acts as Start Permissive for the Mainline Pump (10-100-MLP-001A), non-availability of any of the signal will not allow the pump to be started. -
I-104 A
I-104 B
-
Mainline Pump (10-100-MLP-001A) Suction Pressure Healthy (PT-016) Mainline Pump (10-100-MLP-001A) Suction MOV (10-100-MOV-013) Open Mainline Pump (10-100-MLP-001A) Discharge MOV (10-100-MOV-015) Closed Mainline Pump (10-100-MLP-001B) Suction MOV (10-100-MOV-014) Closed Mainline Pump (10-100-MLP-001B) Discharge MOV (10-100-MOV-016) Closed Booster Pump (10-100-BP-001A/B) Run Status Close Position of Commissioning Bypass MOV (10-100-MOV-012) Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Mainline Pump (10-100-MLP-001B) Off Machine Monitoring System Healthy (I-107) VFD Healthy Mainline Pump (10-100-MLP-001A) Discharge Pressure Healthy (PT-018) Station is Aligned Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Mainline Pump (10-100MLP-001A) either from PLC or from field which also opens the Pump Discharge MOV (10-100-MOV-015) simultaneously with a time Delay of 10 seconds (TBC). Below Signals acts as Start Permissive for the Mainline Pump (10-100-MLP-001B), non-availability of any of the signal will not allow the pump to be started.
I-105 A
-
15984-BP-10-PR-PHL-0001 Rev : B
Mainline Pump (10-100-MLP-001B) Suction Pressure Healthy (PT-020) Mainline Pump (10-100-MLP-001B) Suction MOV (10-100-MOV-014) Open Mainline Pump (10-100-MLP-001B) Discharge MOV (10-100-MOV-016) Closed Mainline Pump (10-100-MLP-001A) Suction MOV (10-100-MOV-013) Closed Mainline Pump (10-100-MLP-001A) Discharge MOV (10-100-MOV-015) Closed
Page 22 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION -
-
I-105 B
Booster Pump (10-100-BP-001A/B) Run Status Close Position of Commissioning Bypass MOV (10-100-MOV-012) Close Position of Evacuation Line back to Tanks (10-100-MOV-038) Mainline Pump (10-100-MLP-001A) Off Machine Monitoring System Healthy (I-108) VFD Healthy Mainline Pump (10-100-MLP-001B) Discharge Pressure Healthy (PT-022) Station is Aligned Station ESD (E-030) not Activated SCADA ESD not Activated
On availability of Start Permissive signal Operator will start Mainline Pump (10-100MLP-001B) either from PLC or from field which also opens the Pump Discharge MOV (10-100-MOV-016) simultaneously with a time Delay of 10 seconds (TBC). Start Permissive for 10-100-MLP-001A -
I-107
-
Healthy signal from Vibration and Temperature Monitoring System Healthy signal from Seal System Healthy signal from Lube Oil System
Start Permissive for 10-100-MLP-001B I-108
-
Healthy signal from Vibration and Temperature Monitoring System Healthy signal from Seal System Healthy signal from Lube Oil System
The Control Philosophy of Mainline Pump with respect to VFD breaker line-up, Pump operation from PLC, Machine Monitoring System etc. shall be developed and detailed further by Mainline Pump Vendor (Refer Vendor Control Philosophy and Cause and Effect). A Pressure Control Valve (PCV) is provided at the pump discharge to maintain either the pipeline inlet pressure or the pump suction pressure via a low signal selector switch. Downstream pressure controller ensures that the inlet pipeline pressure is maintained, and it does not exceed the design pressure of the pipeline which is 99 kg/cm2(g) and the upstream pressure controller maintains the suction pressure of the pump at 3 kg/cm2(g) such that required NPSH is maintained. Main line pump (10-100-MLP-001A) is started with suction MOV open and discharge MOV close position. Pump discharge PCV (10-100-PCV-001) and bypass (10-100-MOV-017) will be kept (Manual) closed. Now
15984-BP-10-PR-PHL-0001 Rev : B
Page 23 of 45
OPERATION AND CONTROL PHILOSOPHY discharge MOV will be opened manually. PCV bypass will be opened slowly against current pipeline back pressure. Take PCV and VFD on AUTO mode with FIC set point at say 420m3/hr (50%) and PIC set point at 91 kg/cm2g (100%). This opens PCV to around 50% (low difference selector of the two). Now, increase flow set point which will increase speed of the pump and opening of PCV. As the pump flow increases the pipeline back pressure at the PCV downstream will increase. The flow through pump is stabilized by fixing the PCV opening and speed of the pump. If the pipeline back pressure increases from set point (100%), the control will shift from flow to pressure loop and then PCV will close to attain the given set point and vice versa. PCV manual bypass to be closed accordingly. The pump discharge pressure will be achieved by operating the pressure control valve. The control valve receives input from suction 10-100-FIC-001, common discharge 10-100-PIC-025 and common mainline pumps suction 10-100-PIC-026 via low signal selector (LSS) logic. During pressure control operation, pump will be controlled based on pressure (out of two PIC-025 & PIC-026) selected by LSS that will have highest deviation from set point.
All suction and discharge MOVs’ should be properly lined up to ensure that open path is available for product transfer and that the pump does not reach shut off condition or dry run which could lead to damage of the pumps and cause potential Hazard.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-005
PALL-044
Trip 10-100-MLP-001A/B
-0.2 kg/cm²(g)
E-006
PALL-017
Trip 10-100-MLP-001A
3 kg/cm2(g)
E-007
PALL-021
Trip 10-100-MLP-001B
3 kg/cm2(g)
E-008
PAHH-019
Trip 10-100-MLP-001A
94.5 kg/cm2(g)
E-009
PAHH-023
Trip 10-100-MLP-001B
94.5 kg/cm2(g)
E-010
LY-002
Trip 10-100-MLP-001 A/B
(Rate of Rise in Level of Sump Tank)
Trip 10-100-BP-001 A/B
15984-BP-10-PR-PHL-0001 Rev : B
Close 10-100-MOV-023 (Station Isolation MOV),
120 mm/min
Page 24 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTUATED BY
ACTION
SET POINT
Close 10-100-MOV-026 (ATF Header MOV), Close 10-100-MOV-032 (Inlet Manifold MOV)
E-011
E-012
Machine Monitoring System of 10-100MLP-001A (VAHH/TAHH), Lube Oil System, Seal System Machine Monitoring System of 10-100MLP-001B (VAHH/TAHH), Lube Oil System, Seal System
HOLD 1
Trip 10-100-MLP-001A
HOLD 1
Trip 10-100-MLP-001B
Trip 10-100-MLP-001 A/B E-013
PAHH-029A/B/C
Trip 10-100-BP-001 A/B
98.1 kg/cm2(g)
Close 10-100-MOV-023 (Station Isolation MOV)
E-014
PALL-037
Trip 10-100-MLP-001 A/B
5 kg/cm²(g)
Trip 10-100-BP-001 A/B
(TBC)
Close 10-100-MOV-023 (Station Isolation MOV) Trip 10-100-MLP-001 A/B
E-015
ZAL-023
E-023
ZAH-012
Trip 10-100-MLP-001 A/B
E-024
ZAH-038
Trip 10-100-MLP-001 A/B
15984-BP-10-PR-PHL-0001 Rev : B
NA
Trip 10-100-BP-001 A/B NA
Page 25 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTUATED BY
ACTION
SET POINT
Trip 10-100-BP-001 A/B
NA
Close 10-100-MOV-023 (Station Isolation MOV) 6.1.4
Bina Terminal Scraper Launcher During normal operation, Bina Terminal scraper launcher (10-100-SLB-001) will remain off-line and following valves will be operated,
Close 10-100-MOV-018 /019/020/021
Open Main Block valve 10-000-SBV-001 and Station Isolation Valve 10-100-MOV-023
During Pigging operation, pig will be launched in the line via the Scraper Launcher and following valves will be operated,
Open 10-100-MOV-018 /019/020/021 and Main Block valve 10-000-SBV-001
Close Station Isolation Valve 10-100-MOV-023
Permissive link 10-100-US-001 is provided, so that the scraper launcher’s door can be opened only if 10-100-MOV-018, 10-100-MOV-019, 10-100-MOV-020 and 10-100-MOV-021 are closed. The launcher is to be drained once scraper is launched successfully and MOVs 018/019/020/021 are closed. INTERLOCK
ACTION
I-131
Close Position of Bina Terminal Scraper Launcher Hinge Door (US-001) acts as an open permissive to open 10-100-MOV-018, 10-100-MOV-019, 10-100-MOV-020 and 10-100-MOV-021.
During draining of the Scraper Launcher, the sump tank to be lined up and the Sump pump is to be brought online to transfer the drain either to the slop header or to the inlet manifold. Position sensor is also provided in the drain valves of the Pig Launcher to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is launched and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
15984-BP-10-PR-PHL-0001 Rev : B
Page 26 of 45
OPERATION AND CONTROL PHILOSOPHY The line up to station isolation valve i.e. 10-100-MOV-023 is designed for 900# i.e. shutoff pressure of the pump and the line downstream of the MOV is designed for 600# i.e. 98.1 kg/cm2(g). In the event when there is a HH pressure detected PAHH-029 (2oo3) set at 98.1 kg/cm2(g) shall be activated to close MOV-023. This MOV is fast acting MOV / Electro hydraulic valve.
Shutdown Interlocks INTERLOCK
E-013
ACTUATED BY
PAHH-029A/B/C (2oo3)
ACTION
SET POINT
Trip 10-100-MLP-001 A/B
98.1 kg/cm2(g)
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation MOV)
E-014
PALL-037
Trip 10-100-MLP-001 A/B
5 kg/cm²(g)
Trip 10-100-BP-001 A/B
(TBC)
Close 10-100-MOV-023 (Station Isolation MOV) E-015
ZAL- 023
E-024
ZAH-038
Trip 10-100-MLP-001 A/B
NA
Trip 10-100-BP-001 A/B Trip 10-100-MLP-001 A/B Trip 10-100-BP-001 A/B
NA
Close 10-100-MOV-023 (Station Isolation MOV)
6.1.5
Bina Terminal Sump Tank & Sump Pump The Bina Sump Tank (10-100-ST-001) is provided with outlet MOV, 10-100-MOV-025 shall be operated manually either from PLC or from field. All drains of Bina dispatch terminal are routed to this tank. Guided wave radar level transmitter 10-100-LT-001 & 002 are used to measure the level of sump tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 27 of 45
OPERATION AND CONTROL PHILOSOPHY High liquid level alarm (1700 mm) and Low liquid level alarm (300 mm) is provided to alert the operator as this is a manual operation, in the event of High alarm the operator shall start the pump to avoid overfilling of the sump tank and identify the cause of increase in level in the tank. A Vertical Submersible Pump i.e. Sump Pump (10-100-SP-001) is provided which is used to transfer the product to discharge of booster pumps or to existing slop header, this pump shall be operated manually. Also rate of rise of level in Sump Tank is monitored and the source valves are closed to avoid fast filling and eventually spillage of liquid from sump tank.
Shutdown Interlocks INTERLOCK
E-010
ACTUATED BY
ACTION
LY-002
Trip 10-100-MLP-001 A/B
(Rate of Rise in Level of Sump Tank)
Trip 10-100-BP-001 A/B Close 10-100-MOV-023 (Station Isolation MOV),
SET POINT
120 mm/min
Close 10-100-MOV-026 (ATF Header MOV), Close 10-100-MOV-032 (Inlet Manifold MOV) E-016
6.1.6
LALL-002
Trip 10-100-SP-001
150 mm
Bina terminal Corros ion Inhibitor Pack ag e Corrosion inhibitor package consists of corrosion inhibitor dosing tank (10-100-CIT-001), corrosion inhibitor dosing pump (10-100-CIP-001A/B) and related instrumentation. The package is vendor supply package. The dosing chemical shall be dosed to 18” main pipe line as per requirement. The dosing rate depends on the main line flowrate. Dosing pump is VFD operated pump, which receives signal from the Mainline flow meter i.e. 10-100-FIC-001 through dosage ppm function. A function is created in PLC which enables operation to manually change dosage concentration. Dosage concentration in ppm X Pipeline flowrate (10-100-FT-001/002) = Actual dosage rate. This signal will be sent to the VFD which adjusts the pump speed to match the required dosage rate.
15984-BP-10-PR-PHL-0001 Rev : B
Page 28 of 45
OPERATION AND CONTROL PHILOSOPHY 6.2
SV Stat ion SV station valves to be operable from SCADA SMCS only when remote/ control switch is in remote mode, The SV valve should be closed from SMCS after ensuring shut down of pipeline operation. The valve will be opened manually by local hand switches in presence of operating personnel. The SV valves should be closed only after shutting of the Upstream Pumps. Sudden or inadvertent closure of the SV station valves will lead to pressure surge in the upstream section of the pipeline and possible vacuum in the downstream section of the pipeline. The pressure surge in the pipeline will lead to a pressure exceeding the design pressure of the pipeline and hence operator should be cautious while operating the SV valves.
6.3
Intermediate Pigging Station (IPS) Intermediate Pigging Station is located ~ 182 km away from Bina Dispatch Station. IPS has Scraper Receiver, Basket Filters, Flowmeters, Density meter and Scraper Launcher. The bypass line is provided to bypass the entire IPS. Connection Provision to connect future IPS Pumps is also provided.
6.3.1
IPS Scraper Receiver During normal operation, IPS Scraper Receiver (10-200-SRB-001) will remain off-line and following valves will be operated,
Close 10-200-MOV–002/005/006/007
Open Main Block valve 10-000-SBV-002 and Station Isolation Valve 10-200-MOV-003 and 10-200-036
During Pigging operation, pig will be received in the Scraper Receiver and following valves will be operated,
Open 10-200-MOV-002/005/006/007 and Main Block valve 10-000-SBV-002
Close Station Isolation Valve 10-200-MOV-003 and 10-200-036
Permissive link 10-200-US-001 is provided, so that the scraper Receiver’s door can be opened only if 10-200-MOV-002/005/006 and 007 are closed. The Receiver is to be drained once scraper is received successfully and 10-200-MOV-002/005/006/007 are closed.
15984-BP-10-PR-PHL-0001 Rev : B
Page 29 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
I-132
ACTION Close Position of IPS Scraper Receiver Hinge Door (US-001) acts as an open permissive to open 10-200-MOV-002, 10-200-MOV-005, 10-200-MOV-006 and 10200-MOV-007.
During draining of the Scraper Receiver, the sump tank to be lined up and the Sump pump and Slop Pump is to be brought online to transfer the drain back to the main pipeline. Position sensor is also provided in the drain valves of the Pig Receiver to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is received and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
Shutdown Interlocks INTERLOCK
E-031
ACTUATED BY
HS-031 A/C SCADA ESD
LY-002 E-019
6.3.2
(Rate of Rise in Level of Sump Tank)
ACTION
SET POINT
Close 10-200-MOV-003, 10-200-MOV036, 10-200-MOV-023 and 10-200MOV-024 (IPS Station Isolation MOVs)
NA
Open 10-200-MOV-022 (IPS Bypass MOV) Close 10-200-MOV-003, 10-200-MOV036, 10-200-MOV-023 and 10-200MOV-024 (IPS Station Isolation MOVs)
120 mm/min
Open 10-200-MOV-022 (IPS Bypass MOV)
IPS Basket Filters Basket type filters (10-200-BF-001A/B) (1W+1S) of 40 Mesh are used to filter out the debris etc. present (if any) in mainline pump suction. The high differential pressure alarm (0.5kg/cm2) across filter is provided to know the filter dirt level condition. Operator will manually select the basket filter that is to be taken online by activating the corresponding MOV push button either from field or from control room
15984-BP-10-PR-PHL-0001 Rev : B
Page 30 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION Open 10-200-MOV-009 (On Upstream of Basket Filter 10-200BF-001A) and 10-200-MOV-011 (On Downstream of Basket Filter 10-200BF-001A) Close 10-200-MOV-010 (On Upstream of Basket Filter 10-200BF-001B) and 10-200-MOV-012 (On Downstream of Basket Filter 10-200BF-001B) Open 10-200-MOV-010 (On Upstream of Basket Filter 10-200BF-001B) and 10-200-MOV-012 (On Downstream of Basket Filter 10-200BF-001B) Close 10-200-MOV-009 (On Upstream of Basket Filter 10-200BF-001A) and 10-200-MOV-011 (On Downstream of Basket Filter 10-200BF-001A) DPAH-001/002 (Pressure Drop across Basket Filters) 6.3.3
BY
ACTION
Operator
10-200-BF-001A is online
Operator
10-200-BF-001B is online
Operator
Initiate change over
IPS F lowmeters Flow meters with 100% spare capacity is provided at upstream of Mainline Pumps. Pressure & temperature compensation is provided to measure & compute accurate mass flowrate. The Master flow meter (10-200-FT-003) is used for calibration of 10-200-FT-001 & 10-200-FT-002. The 10-200FT-003 will remain off line in normal operation and will be taken online whenever calibration of 10200-FT-001 or 10-200-FT-002 is to be done. Separate density meter 10-200-DT-001 is provided which will be connected to flow computer for mass flow measurement, it also determines the density of the product.
15984-BP-10-PR-PHL-0001 Rev : B
Page 31 of 45
OPERATION AND CONTROL PHILOSOPHY Operator will manually select the flow meter that is to be taken online by activating the corresponding MOV push button either from field or from control room
OPERATION
ACTUATED BY
ACTION
Operator
10-200-FT-001 is online
Operator
10-200-FT-002 is online
Open 10-200-MOV-013 (On Upstream of Flow Meter 10-200-FT-001) and 10-200-MOV-015 (On downstream of Flow Meter 10-200-FT-001) Close 10-200-MOV-014 (On Upstream of Flow Meter 10-200-FT-002) and 10-200-MOV-016 (On downstream of Flow Meter 10-200-FT-002) Open 10-200-MOV-014 (On Upstream of Flow Meter 10-200-FT-002) and 10-200-MOV-016 (On downstream of Flow Meter 10-200-FT-002) Close 10-200-MOV-013 (On Upstream of Flow Meter 10-200-FT-001) and 10-200-MOV-015 (On downstream of Flow Meter 10-200-FT-001) 6.3.4
IPS Scraper Launcher During normal operation, IPS Scraper Launcher (10-200-SLB-001) will remain off-line and following valves will be operated,
Close 10-200-MOV-017/018 /019/020
Open Main Block valve 10-000-SBV-003 and Station Isolation Valve 10-200-MOV-023/024
During Pigging operation, pig will be launched in the line via the Scraper Launcher and following valves will be operated,
Open 10-200-MOV-017/018 /019/020 and Main Block valve 10-000-SBV-003
Close Station Isolation Valve 10-200-MOV-023/024
Permissive link US-002 is provided, so that the scraper launcher’s door can be opened only if 10200-MOV-017/018 /019/020 are closed. The launcher is to be drained once scraper is launched successfully and 10-200-MOV-017/018 /019/020 are closed.
15984-BP-10-PR-PHL-0001 Rev : B
Page 32 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
I-133
ACTION Close Position of IPS Scraper Launcher Hinge Door (US-002) acts as an open permissive to open 10-200-MOV-017, 10-200-MOV-018, 10-200-MOV-019 and 10200-MOV-020.
During draining of the Scraper Launcher, the sump tank to be lined up and the Sump pump and Slop Pump is to be brought online to transfer the drain to the main pipeline. Position sensor is also provided in the drain valves of the Pig Launcher to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is launched and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
Shutdown Interlocks INTERLOCK
E-017
ACTUATED BY
PALL-010
LY-002 E-019
6.3.5
(Rate of Rise in Level of Sump Tank)
ACTION Close: 10-200-MOV-023 (Station Isolation MOV) & MOV- 10200-024 (Station Isolation MOV),
Close 10-200-MOV-003, 10-200-MOV-036, 10-200-MOV023 and 10-200-MOV-024 (IPS Station Isolation MOVs)
SET POINT 5 kg/cm²(g) (TBC) 120 mm/min
Open 10-200-MOV-022 (IPS Bypass MOV)
IPS Stat ion Bypass Station Bypass is provided to divert product directly to the next station when station is down. During this scenario, the station isolation valves 10-200-MOV-003/036/023/024 are closed and the bypass valve 10-200-MOV-022 is opened.
6.3.6
IPS Sump Tank and Pumps The IPS Sump Tank (10-200-ST-001) is provided with outlet 10-200-MOV-029/032 which shall be operated manually either from PLC or from field. All drains of IPS are routed to this tank. Guided wave radar level transmitter 10-200-LT-001 & 002 are used to measure the level of Sump Tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 33 of 45
OPERATION AND CONTROL PHILOSOPHY High liquid level alarm (1700 mm) and Low liquid level alarm (300 mm) is provided to alert the operator as this is a manual operation, in the event of High alarm the operator shall start the pump to avoid overfilling of the sump tank and identify the cause of increase in level in the tank. As there are no slop tanks at the IPS location, slop transfer pumps (10-200-SLP-001A/B) (1W+1S) are provided to transfer drains from slop tank to 18” main pipe line. A Vertical Submersible Pump i.e. Sump Pump (10-200-SP-001) is used to ensure adequate pressure at suction of Slop Transfer pumps to avoid cavitation. These Pumps are operated manually. INTERLOCK
ACTION Below Signals acts as Start Permissive for the Slop Transfer Pump (10-200-SLP001A), non-availability of any of the signal will not allow the pump to be started. -
I-116
-
Slop Transfer Pump (10-200-SLP-001A) Suction MOV (10-200-MOV-029) Open Slop Transfer Pump (10-200-SLP-001A) Discharge MOV (10-200-MOV-030) Closed Sump Transfer Pump (10-200-SP-001) Slop Transfer Pump (10-200-SLP-001B) Off
Below Signals acts as Start Permissive for the Slop Transfer Pump (10-200-SLP001B), non-availability of any of the signal will not allow the pump to be started. I-117
-
Slop Transfer Pump (10-200-SLP-001B) Suction MOV (10-200-MOV-032) Open Slop Transfer Pump (10-200-SLP-001B) Discharge MOV (10-200-MOV-031) Closed Sump Transfer Pump (10-200-SP-001) Slop Transfer Pump (10-200-SLP-001A) Off
On availability of Start Permissive signal Operator will start Slop Transfer Pump either from PLC or from field which also opens Pump Discharge MOV simultaneously.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-018
LALL-002
Trip 10-200-SP-001 (IPS Sump Pump) & 10-200-SLP-001A/B (IPS Slop Pump)
150 mm
15984-BP-10-PR-PHL-0001 Rev : B
Page 34 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
E-019
6.3.7
ACTUATED BY
ACTION
SET POINT
LY-002
Close 10-200-MOV-003, 10-200-MOV036, 10-200-MOV-023 and 10-200-MOV024 (IPS Station Isolation MOVs)
120 mm/min
(Rate of Rise in Level of Sump Tank)
Open 10-200-MOV-022 (IPS Bypass MOV)
IPS Corrosion Inhibitor pack age Corrosion inhibitor package consists of corrosion inhibitor dosing tank (10-200-CIT-001), corrosion inhibitor dosing pump (10-200-CIP-001A/B) and related instrumentation. The package is vendor supply package. The dosing chemical shall be dosed to 18” main pipe line as per requirement. The dosing rate depends on the type of fluid passing through main pipeline & its flowrate. Dosing pump is VFD operated pump, which receives signal from the Mainline flow meter i.e. 10-200-FIC-001 through dosage ppm function. A function is created in PLC which enables operation to manually change dosage concentration. Dosage concentration in ppm X Pipeline flowrate (10-200-FT-001/002) = Actual dosage rate. This signal will be sent to the VFD which adjusts the pump speed to match the required dosage rate.
6.4
Panki Receipt Terminal
6.4.1
Panki Terminal Scraper Receiver During normal operation, Panki Scraper Receiver (10-300-SRB-001) will remain off-line and following valves will be operated,
Close 10-300-MOV–002/003/004/005
Open Main Block valve 10-000-SBV-004 and Station Isolation 10-300-Valve MOV-006/035
During Pigging operation, pig will be received in the Scraper Receiver and following valves will be operated,
Open 10-300-MOV–002/003/004/005 and Main Block valve 10-000-SBV-004
Close Station Isolation Valve 10-300-MOV-006/035
15984-BP-10-PR-PHL-0001 Rev : B
Page 35 of 45
OPERATION AND CONTROL PHILOSOPHY Permissive link US-001 is provided, so that the scraper Receiver’s door can be opened only if 10300-MOV-002/003/004/005 are closed. The Receiver is to be drained once scraper is launched successfully and 10-300-MOV-002/003/004/005 are closed. INTERLOCK
ACTION
I-134
Close Position of Panki Terminal Scraper Receiver Hinge Door (US-001) acts as an open permissive to open 10-300-MOV-002, 10-300-MOV-003, 10-300-MOV-004 and 10-300-MOV-005.
During draining of the Scraper Receiver, the sump tank to be lined up and the Sump pump is to be brought online to transfer the drain either to the slop header or to the inlet manifold. Position sensor is also provided in the drain valves of the Pig Receiver to indicate that the drain valves are in open or close position. Pig signalers are provided to indicate if the pig is received and since this is an intelligent pigging operation, location of the pig along the length of the pipeline is monitored in PLC.
Shutdown Interlocks INTERLOCK
ACTUATED BY
E-032
HS-032A/B/C
ACTION
SET POINT
SCADA ESD
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs) and 10-300MOV-030 (MOV at the Downstream of PCV)
NA
E-020
PAHH-007A/B/C
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs) and 10-300MOV-030 (MOV at the Downstream of PCV)
10 kg/cm2 (g)
E-022
LY-002 (Rate of Rise in Level of Sump Tank)
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs)
15984-BP-10-PR-PHL-0001 Rev : B
120 mm/min
Page 36 of 45
OPERATION AND CONTROL PHILOSOPHY 6.4.2
Panki Terminal Bask et Filters Basket type filters (10-300-BF-001A/B) (1W+1S) of 40 Mesh are used to filter out the debris etc. present (if any) in mainline pump suction. The high differential pressure alarm (0.5kg/cm2) across filter is provided to know the filter dirt level condition. Operator will manually select the basket filter that is to be taken online by activating the corresponding MOV push button either from field or from control room OPERATION Open 10-300-MOV-008 (On Upstream of Basket Filter 10300-BF-001A) and 10-300-MOV-009 (On Downstream of Basket Filter 10-300-BF-001A) Close 10-300-MOV-010 (On Upstream of Basket Filter 10300-BF-001B) and 10-300-MOV-011 (On Downstream of Basket Filter 10-300-BF-001B) Open 10-300-MOV-010 (On Upstream of Basket Filter 10300-BF-001B) and 10-300-MOV-011 (On Downstream of Basket Filter 10-300-BF-001B) Close 10-300-MOV-008 (On Upstream of Basket Filter 10300-BF-001A) and 10-300-MOV-009 (On Downstream of Basket Filter 10-300-BF-001A) 10-300-DPAH-001/002 (Pressure Drop across Basket Filters)
6.4.3
BY
ACTION
Operator
10-300-BF-001A is online
Operator
10-300-BF-001B is online
Operator
Initiate change over
Panki Terminal Pressure Control Valve A pressure control valve (10-300-PCV-001) is provided to control upstream as well as downstream pressure at Panki Terminal. The control valve receives pressure signal from upstream and downstream pressure controller PIC010 and PIC-009, a low signal selector is provided which controls the control valve based on low pressure signal. The control valve normally controls the upstream pressure, however the downstream pressure controller PIC-010 overrides upstream pressure controller PIC-009 when downstream pressure increases above set value and terminal pressure is maintained.
15984-BP-10-PR-PHL-0001 Rev : B
Page 37 of 45
OPERATION AND CONTROL PHILOSOPHY
The line downstream of the control valve after 10-300-MOV-030 is designed for 300# i.e. 48 kg/cm2(g). In the event when there is a HH pressure detected at the control valve (10-300-PCV001) outlet, PAHH-007 (2oo3) set at 10 kg/cm2(g) shall be activated to close 10-300-MOV-030, this MOV is a fast acting MOV/Electro hydraulic valve.
Shutdown Interlock INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-020
PAHH-007A/B/C (2oo3)
Close 10-300-MOV-030
10 kg/cm2(g)
SRV is provided at the Panki terminal which is set @ 10 kg/cm2 to protect the downstream system which is designed for 300# i.e. 48 kg/cm2 (g). The SRV outlet is routed either to HSD or MS slop tank. Mechanical interlock is provided to ensure that at all times only one valve is open. 6.4.4
Panki Terminal Flo wmeters Flow meters with 100% spare capacity is provided at upstream of mainline pumps. Pressure & temperature compensation is provided to measure & compute accurate mass flowrate. The Master flow meter (10-300-FT-003) is used for calibration of 10-300-FT-001 & 10-300-FT-002. The 10-300FT-003 will remain off line in normal operation and will be taken online whenever calibration of 10300-FT-001 or 10-300-FT-002 is to be done. Separate density meter 10-300-DT-002 is provided which will be connected to flow computer for mass flow measurement, it also determines the density of the product. Optical interface device (10-300-OID-001) will detect interface between two fluid batches. Operator will manually select the flow meter that is to be taken online by activating the corresponding MOV push button either from field or from control room
15984-BP-10-PR-PHL-0001 Rev : B
Page 38 of 45
OPERATION AND CONTROL PHILOSOPHY OPERATION Open 10-300-MOV-012 (On Upstream of Flow Meter 10300-FT-001) and 10-300-MOV-014 (On Downstream of Flow Meter 10-300-FT-001) Close 10-300-MOV-0013 (On Upstream of Flow Meter 10300-FT-002) and 10-300-MOV-015 (On Downstream of Flow Meter 10-300-FT-002) Open 10-300-MOV-0013 (On Upstream of Flow Meter 10300-FT-002) and 10-300-MOV-015 (On Downstream of Flow Meter 10-300-FT-002) Close 10-300-MOV-012 (On Upstream of Flow Meter 10300-FT-001) and 10-300-MOV-014 (On Downstream of Flow Meter 10-300-FT-001)
6.4.5
ACTUATED BY
ACTION
Operator
10-300-FT-001 is online
Operator
10-300-FT-002 is online
Panki Terminal Sump Tank & Sump Pump The Panki Sump Tank (10-300-ST-001) is provided with inlet and outlet MOVs, 10-300-MOV039/028 which shall be operated manually either from PLC or from field. All drains of Bina dispatch terminal are routed to this tank. Guided wave radar level transmitter 10-300-LT-001 & 002 are used to measure the level of sump tank. High liquid level alarm (1700 mm) and Low liquid level alarm (300 mm) is provided to alert the operator as this is a manual operation, in the event of High alarm the operator shall start the pump to avoid overfilling of the sump tank and identify the cause of increase in level in the tank. A Vertical Submersible Pump i.e. Sump Pump (10-300-SP-001) is provided which is used to transfer the product to suction of booster pumps or to existing slop header, this pump shall be operated manually. Also rate of rise of level in Sump Tank is monitored and the source valves are closed to avoid fast filling and eventually spillage of liquid from sump tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 39 of 45
OPERATION AND CONTROL PHILOSOPHY Shutdown Interlocks
6.4.6
INTERLOCK
ACTUATED BY
ACTION
SET POINT
E-021
LALL-002
Trip 10-300-SP-001 (Panki Terminal Sump Pump)
150 mm
E-022
LY-002 (Rate of Rise in Level of Sump Tank)
Close 10-300-MOV-006 and 10-300-MOV035 (Station Isolation MOVs)
120 mm/min
Outlet Manifold The individual headers of HSD, MS, SKO and ATF and are provided with block valves (MOVs) close to the common header. These block valves are interlocked in such a way that only one product header will be online. While switching over from one product to another product, separate dedicated soft hand switch in control room or field push buttons of the desired product is to be pressed. The logic executes the opening command of the desired product header MOV and closing command of the product header MOV which is in open position. Single interlocks are provided to receive desired product (SKO, AFT, MS and HSD). The opening and closing command are executed simultaneously. This interlock prevents opening of the two receipt headers at the same time to avoid intermingling of products. Opening of ATF product receipt MOV and MS product receipt MOV is based on the open status of Slop receipt MOV. If the Slop receipt MOV is open, only then open permissive is provided to MS and ATF receipt MOV. This is to ensure that no HSD/SKO product is not taken into ATF or MS tanks and that all interfaces are directed first to Slop Tank. INTERLOCK
ACTION
I-121
Open status of 10-300-MOV-023 (Slop Receipt MOV) acts as Open Permissive to 10-300-MOV-017 (ATF Product Receipt MOV) and 10-300-MOV-020/021 (MS Product Receipt MOV’s).
I-122
Once Open Permissive is available (I-121), Open 10-300-MOV-017 (ATF Product
15984-BP-10-PR-PHL-0001 Rev : B
Page 40 of 45
OPERATION AND CONTROL PHILOSOPHY INTERLOCK
ACTION Receipt MOV) by pressing push button (HSH-017/PB-017A) either from PLC or from field. On doing so, ATF Receipt MOV(MOV-017) opens while other Receipt MOV’s close.
I-123
Since MS into HSD and SKO into HSD is acceptable, Open Permissive for 10-300MOV-018 (HSD Product Receipt MOV) is not required. Hence on pressing push button (HSH-018/PB-018A) either from PLC or from field, 10-300-MOV-018 opens while other Receipt MOVs’ close.
I-124
Since MS into HSD and SKO into HSD is acceptable, Open Permissive for 10-300MOV-019 (HSD Product Receipt MOV) is not required. Hence on pressing push button (HSH-019/PB-019A) either from PLC or from field, 10-300-MOV-019 open while other Receipt MOVs’ close.
I-125
Once Open Permissive is available (I-121), Open 10-300-MOV-020 (MS Product Receipt MOV) by pressing push button (HSH-020/PB-020A) either from PLC or from field. On doing so, MS Receipt MOV (10-300-MOV-020) opens while other Receipt MOV’s close.
I-126
Once Open Permissive is available (I-121), Open 10-300-MOV-021 (MS Product Receipt MOV) by pressing push button (HSH-021/PB-021A) either from PLC or from field. On doing so, MS Receipt MOV (10-300-MOV-021) opens while other Receipt MOV’s close.
I-127
Open Permissive for 10-300-MOV-022 (SKO Product Receipt MOV) is not required. Hence on pressing push button (HSH-022/PB-022A) either from PLC or from field, 10-300-MOV-022 opens while other Receipt MOV’s close.
I-128
Open Permissive for 10-300-MOV-023 (Slop Product Receipt MOV) is not required. Hence on pressing push button (HSH-023/PB-023A) either from PLC or from field, 10-300-MOV-023 open while other Receipt MOV’s close.
15984-BP-10-PR-PHL-0001 Rev : B
Page 41 of 45
OPERATION AND CONTROL PHILOSOPHY
7.
PIPELINE STARTUP
7.1
Initial Start-Up Initially, pre-flush water is pushed by running booster pump by lining up the tank which is having water. A first batching pig is then launched with water by running one booster pump and pipeline is filled with water. Once backpressure starts increasing start one Mainline Pump. After some time, another Booster and another Mainline Pump can be started. As earlier second batching pig shall then be launched and further filling up of water is done. Finally, insert third batching pig and operate the pumps on Petroleum products to propel the pig trains. Thereafter, pig train is propelled by operating booster and mainline pumps in series.
7.2
Start-Up after Emergency Shutdown Start Booster Pump with minimum flow bypass on auto mode. Start Mainline Pump. Check suction pressure at the dispatch terminal. Once pressure reaches, above 5kg/cm2, ensure that flow is established up to tank at Panki. Once flow is established, start corrosion inhibitor dosing subsequently.
Shutdown Interlocks INTERLOCK
ACTUATED BY
ACTION
E-023
ZAH-012
Trip 10100-MLP-CF-101 A/B (Mainline Pump)
15984-BP-10-PR-PHL-0001 Rev : B
Page 42 of 45
OPERATION AND CONTROL PHILOSOPHY
8.
PIPELINE SHUTDOWN PHILOSOPHY Shutdown of any station along the pipeline may cause shutting down of the entire pipeline operation. Shutdown of the pipeline, if required, can be done either manually or through SMCS. However, shutdown will be done manually only when the SMCS is not working due to any reason. Any station willing to have shutdown will request SMCS for the shutdown of the pipeline.
8.1
Shutdown of Pipeline through SMCS Shutdown of the pipeline, if required, will be done manually and through the SMCS. Through SMCS shutdown can be done using prompts and without prompts.
8.2
Shutdown of Pipeline through SMCS wit hout Prompts Pipeline can be taken into shutdown by actuation of a single command in the SMCS. Here the operator is not required to follow the shutdown steps. SMCS will follow all the steps to take smooth shut down of pipeline.
8.3
Shutdown of Pipeline through SMCS wit h Prompts Pipeline can be taken into shutdown by actuation of sequence of prompts in the SMCS. Here the operator is required to follow the shutdown steps to take smooth shut down of pipeline
8.4
Shutdown of Pipeline manually Pipeline can be taken into shutdown manually only when SMCS is not working due to any reason. Here the operator is required to follow the shutdown steps to take smooth shut down of pipeline.
8.5
Shutdown of R eceipt Terminal In case of fire, a big leak or other such emergencies, it is important to shut down the receipt terminal at Panki. Pipeline can be isolated completely by closing the station isolation valves by pressing ESD push buttons, which can be closed from SMCS. For the shutdown of pipeline operator at receipt terminal will inform to the pipeline control room. The fire alarm should be raised, and appropriate steps should be taken. This philosophy to be updated further after discussion with client (HOLD 2).
15984-BP-10-PR-PHL-0001 Rev : B
Page 43 of 45
OPERATION AND CONTROL PHILOSOPHY
9.
PIPELINE EVACUATION PHILOSOPHY In case of any emergency, evacuation of the pipeline from SV-01 to Bina can be done by taking advantage of the elevation gradient and hence a bypass line to existing tanks is provided. INTERLOCK
ACTION Open status of 10-100-MOV-019 (Bina Pig Launcher isolation valve) and close position of 10-100-MOV-023 (Station Isolation valve) acts as Open Permissive to 10-100-MOV-038 (Evacuation bypass line)
I-109
Shutdown Interlocks INTERLOCK
ACTUATED BY
E-024
ZAH-038
ACTION Close 10-100-MOV-023 and Trip Mainline Pump (10-100-001A/B) and Trip Booster Pump (10-100BP-001A/B)
The destination of evacuation liquid is to existing Slop tank.
15984-BP-10-PR-PHL-0001 Rev : B
Page 44 of 45
OPERATION AND CONTROL PHILOSOPHY
10.
HOLD LIST 1. Mainline Pump Vendor details (Machine Monitoring System, Operating and Control Philosophy) 2. Pipeline Shutdown Philosophy & Evacuation Philosophy
15984-BP-10-PR-PHL-0001 Rev : B
Page 45 of 45
CAUSE AND EFFECT
EPCM SERVICES BINA PANKI PIPELINE PROJECT
CAUSE AND EFFECT
Project No: 403102-15984 Document No: 15984-BP-10-PR-DCE-0001 31 JUL 2019 I-Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984-BP-10-PR-DCE-0001 Rev : B
Page 1 of 10
CAUSE AND EFFECT
SYNOPSIS This document presents the Cause and Effect of the Bina Panki Multiproduct Pipeline Project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT REV
DESCRIPTION
A
Issued for IDC
ORIG
DATE
CUSTOMER APPROVAL
DATE
DHOS
Issued for Review
f JANS
15984-BP-10-PR-DCE-0001 Rev : B
WORLEYPARSONS APPROVAL
16 JUL 2019 JANS
B
REVIEW
DHOS
31 JUL 2019
NAIU/KAVK
Page 2 of 10
CAUSE AND EFFECT General notes: 1. The Safety Instrumented System (SIS) for this project will have two levels of Shut-down. a. Shutdown (S/D) Level 1: Total Plant Shutdown. A manual or automatic initiation on confirmed fire for the complete isolation. b. Shutdown (S/D) Level 2: Process Unit / Equipment Shutdown. A manual or automatic initiation on a major process upset that activates the shutdown of the equipment or of the equipment and connected systems.
15984-BP-10-PR-DCE-0001 Rev : B
Page 3 of 10
SOFT SIGNAL TO EXISTING BKPL PLC
SOFT SIGNAL TO EXISTING BDT PLC
HOLD 2
HOLD 2
15984-BP-10-100-PR-PID-0002 SHEET 1 CLOSE INLET MANIFOLD ISOLATION MOV 10-100 10-100-MOV-032
15984-BP-10-100-PR-PID-0002 SHEET 1 CLOSE ATF HEADER ISOLATION MOV 10-100 10-100-MOV-026
15984-BP-10-100-PR-PID-0002 SHEET 5 10-100 CLOSE STATION ISOLATION MOV 10-100-MOV-023
15984-BP-10-100-PR-PID-0002 SHEET 6 TRIP BINA TERMINAL SUMP PUMP 10-100 10-100-SP-001
15984-BP-10-100-PR-PID-0002 SHEET 4 TRIP MAIN LINE PUMP - B 10-100 10-100-MLP-001B
15984-BP-10-100-PR-PID-0002 SHEET 4 TRIP MAIN LINE PUMP - A 10-100 10-100-MLP-001A
15984-BP-10-100-PR-PID-0002 SHEET 2 TRIP BOOSTER PUMP - B 10-100 10-100-BP-001B
SIL
S/D Level
Unit
Input Tag
Interlock No.
P&ID
Cause
15984-BP-10-100-PR-PID-0002 SHEET 2 10-100
Field Device
Effect Unit
10-100-BP-001A
SHUTDOWN INTERLOCKS- BINA TERMINAL
TRIP BOOSTER PUMP - A
P&ID
NOTES: 1. 2 OUT OF 3 VOTING ARRANGEMENT TO BE PROVIDED.
Legend TOTAL PLANT SHUTDOWN
15984-BP-10-100-PR-PID0002 SHEET 3
E-030
-
FIRE / EMERGENCY SHUTDOWN
-
1
HS-030A HS-030B HS-030C XS-102 XS-XXX (Hardwired Signal from Existing BKPL PLC) XS-XXX (Hardwired Signal from Existing BDT PLC) Hold 2
TR
TR
TR
TR
TR
CL
CL
CL
X
X
CL OP SD SP ST TR PO PS X
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor Signal Transfer
HOLD: 1. MAINLINE PUMP MACHINE MONITORING SYSTEM, LUBE OIL SYSTEM, SEAL SYSTEM VENDOR DETAILS 2. EXCHANGE SIGNAL TAG NUMBERS FROM EXISTING FACILITY
EQUIPMENT SHUTDOWN 15984-BP-10-100-PR-PID0002 SHEET 1 15984-BP-10-100-PR-PID0002 SHEET 2 15984-BP-10-100-PR-PID0002 SHEET 2
E-005
PALL-044
E-001
PALL-003
E-002
PALL-007
LOW LOW PRESSURE AT INLET MANIFOLD SUCTION PRESSURE LOW LOW OF BOOSTER PUMP 10-100-BP-001A SUCTION PRESSURE LOW LOW OF BOOSTER PUMP 10-100-BP-001B
10-100
2
PT-044
TR
10-100
2
PT-003
TR
10-100
2
PT-007
PAHH-006
DISCHARGE PRESSURE HIGH HIGH OF BOSTER PUMP 10-100-BP-001A
10-100
2
PT-006
E-004
PAHH-010
DISCHARGE PRESSURE HIGH HIGH OF BOOSTER PUMP 10-100-BP-001B
10-100
2
PT-010
E-011
HOLD 1
10-100
2
HOLD 1
10-100
2
HOLD 1
15984-BP-10-100-PR-PID0002 SHEET 2
E-003
15984-BP-10-100-PR-PID0002 SHEET 2
15984-BP-10-100-PR-PID0002 SHEET 4
TR
TR
TR
TR TR
TR
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM SIGNAL FROM SEAL SYSTEM
TR
SIGNAL FROM LUBE OIL SYSTEM
15984-BP-10-100-PR-PID0002 SHEET 4
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM E-012
HOLD 1
SIGNAL FROM SEAL SYSTEM
TR
SIGNAL FROM LUBE OIL SYSTEM 15984-BP-10-100-PR-PID0002 SHEET 4
E-006
PALL-017
SUCTION PRESSURE LOW LOW OF MAIN LINE PUMP 10-100-MLP-001A
10-100
2
PT-017
15984-BP-10-100-PR-PID0002 SHEET 4
E-007
PALL-021
SUCTION PRESSURE LOW LOW OF MAIN LINE PUMP 10-100-MLP-001B
10-100
2
PT-021
15984-BP-10-100-PR-PID0002 SHEET 4
E-008
PAHH-019
DISCHARGE PRESSURE HIGH HIGH OF MAIN LINE PUMP 10-100-MLP-001A
10-100
2
PT-019
15984-BP-10-100-PR-PID0002 SHEET 4
E-009
PAHH-023
DISCHARGE PRESSURE HIGH HIGH OF MAIN LINE PUMP 10-100-MLP-001B
10-100
2
PT-023
PRESSURE HIGH HIGH ON MAIN LINE PUMP COMMON DISCHARGE LINE (OUTLET OF 10-100 CONTROL VALVE)
2
PIPELINE PRESSURE LOW LOW
10-100
2
CLOSE POSITION OF STATION ISOLATION VALVE
10-100
RATE OF RISE IN LEVEL OF SUMP TANK
10-100
15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5
PAHH-029A E-013 (NOTE 1)
15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 6 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 5 15984-BP-10-100-PR-PID0002 SHEET 6
PAHH-029B
PALL-037
E-015
ZAL-023
E-010
LY-002
E-023
ZAH-012
E-024
ZAH-038
E-016
LALL-002
TR
TR
TR
PT-029A TR
TR
TR
TR
CL
PT-037
TR
TR
TR
TR
CL
2
MOV-023
TR
TR
TR
TR
2
LT-002
TR
TR
TR
TR
10-100
2
MOV-012
TR
TR
10-100
2
MOV-038
TR
TR
10-100
2
LT-002
PAHH-029C E-014
TR
PT-029B PT-029C
OPEN POSITION OF COMMISSIONING BYPASS VALVE OPEN POSITION OF EVACUATION LINE BACK TO TANKS LEVEL LOW LOW IN BINA TERMINAL SUMP TANK 10-100-ST-001
TR
TR
CL
CL
CL Project Title
CL BINA PANKI PIPELINE PROJECT TR Drawing Title CAUSE AND EFFECT DIAGRAM Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. 4 OF 10
Scale@A3 NONE
Rev. No. B
15984-BP-10-200-PR-PID-0003 SHEET 4 TRIP IPS SUMP PUMP 10-200 10-200-SP-001
15984-BP-10-200-PR-PID-0003 SHEET 4 TRIP IPS SLOP TRANSFER 10-200-SLP-001B 10-200 PUMP - B
15984-BP-10-200-PR-PID-0003 SHEET 4
CLOSE STATION ISOLATION 15984-BP-10-200-PR-PID-0003 MOV SHEET 3 10-200-MOV-024 10-200
TRIP IPS SLOP TRANSFER 10-200-SLP-001A 10-200 PUMP - A
CLOSE STATION ISOLATION 15984-BP-10-200-PR-PID-0003 MOV SHEET 3 10-200-MOV-023 10-200
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 1 CLOSE IPS STATION ISOLATION MOV 10-200-MOV-036 10-200
10-200-MOV-022 10-200 OPEN IPS BYPASS MOV
15984-BP-10-200-PR-PID-0003 SHEET 1 CLOSE IPS STATION ISOLATION MOV
Field Device
10-200-MOV-003 10-200
SIL
S/D Level
Cause
Unit
Input Tag
Interlock No.
P&ID
Unit
Effect
P&ID
SHUTDOWN INTERLOCKS - IPS
NOTES:
Legend TOTAL PLANT SHUTDOWN 15984-BP-10-200-PR-PID0003 SHEET 1
E-031
-
FIRE / EMERGENCY SHUTDOWN
-
1
HS-031A HS-031C
10-200
2
PT-010
10-200
2
LT-002
10-200
2
LT-002
CL
CL
CL
CL
CL
CL
CL
CL
CL OP SD SP ST TR PO PS
OP
EQUIPMENT SHUTDOWN 15984-BP-10-200-PR-PID0003 SHEET 3 15984-BP-10-200-PR-PID0003 SHEET 4 15984-BP-10-200-PR-PID0003 SHEET 4
E-017
PALL-010 PIPELINE PRESSURE LOW LOW
E-018
LOW LOW LEVEL IN IPS SUMP TANK 10LALL-002 200-ST-001
E-019
LY-002
RATE OF RISE IN LEVEL OF SUMP TANK
TR CL
CL
TR
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
TR
OP
Project Title BINA PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number Sheet No. Scale@A3 15984-BP-10-PR-DCE-0001 5 OF 10 NONE
Rev. No. B
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 2
15984-BP-10-300-PR-PID-0004 SHEET 6
10- CLOSE STATION ISOLATION 300 MOV
CLOSE MOV AT THE 10DOWNSTREAM OF THE 300 PRESSURE CONTROL VALVE
10- TRIP PANKI TERMINAL SUMP 300 PUMP
10-300-MOV-035
10-300-MOV-030
10-300-SP-001
Field Device
10- CLOSE STATION ISOLATION 300 MOV
Effect SIL
S/D Level
Cause
Unit
Input Tag
Interlock No.
P&ID
Unit
10-300-MOV-006
P&ID
SHUTDOWN INTERLOCKS - PANKI TERMINAL
NOTES: 1. 2 OUT OF 3 VOTING ARRANGEMENT TO BE PROVIDED.
Legend TOTAL PLANT SHUTDOWN 15984-BP-10-300-PR-PID0004 SHEET 1
E-032
-
FIRE / EMERGENCY SHUTDOWN FROM DCS
-
1
HS-032A HS-032B HS-032C
CL
CL
CL
CL
CL
CL
CL OP SD SP ST TR PO PS
EQUIPMENT SHUTDOWN 15984-BP-10-300-PR-PID0004 SHEET 2
15984-BP-10-300-PR-PID0004 SHEET 2
PAHH-007A
E-020 (NOTE 1)
15984-BP-10-300-PR-PID0004 SHEET 2 15984-BP-10-300-PR-PID0004 SHEET 6 15984-BP-10-300-PR-PID0004 SHEET 6
PAHH-007B
PT-007A
PRESSURE HIGH HIGH DOWNSTREAM OF THE CONTROL VALVE
10300
2
PAHH-007C
E-021
LALL-002
E-022
LY-002
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
PT-007B
PT-007C LEVEL LOW LOW IN PANKI TERMINAL SUMP TANK RATE OF RISE IN LEVEL OF SUMP TANK
10300 10300
2
LT-002
2
LT-002
TR CL
CL
Project Title BIAN PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. 6 OF 10
Scale@A3 NONE
Rev. No. B
15984-BP-10-100-PR-PID0002 SHEET 1 ATF TRANSFER HEADER MOV
HSD TRANSFER HEADER MOV
HSD TRANSFER HEADER MOV
MS TRANSFER HEADER MOV
MS TRANSFER HEADER MOV
SKO TRANSFER HEADER MOV
10100
10100
10100
10100
10100
10-100-MOV-027
10-100-MOV-028
10-100-MOV-029
10-100-MOV-030
10-100-MOV-031
Field Device
10100
Unit
SIL
Input Tag
Interlock No.
P&ID
Cause
10-100-MOV-026
Effect
P&ID
PROCESS CONTROL INTERLOCKS - BINA INLET MANIFOLD
Unit
NOTES:
Legend
EQUIPMENT INTERLOCKS CLOSE POSITION OF INLET MANIFOLD ISOLATION MOV
10100
MOV-032
PO
HSH-026/PB-026A AND I-110A
OPEN ATF TRANSFER HEADER MOV
10100
MOV-026
OP
I-111A
ZAL-029 AND 'ZAL-030 AND 'ZAL-026 AND 'ZAH-032 OR 'ZAH-031
CLOSE POSITION OF MS TRANSFER MOV AND CLOSE POSITION OF MS TRANSFER MOV AND CLOSE POSITION OF ATF TRANSFER MOV AND OPEN POSITION OF INLET MANIFOLD MOV OR OPEN POSITION OF SKO TRANSFER MOV
10100
I-111B
HSH-027/PB-027A AND I-111A
OPEN HSD TRANFER MOV
10100
MOV-027
I-111C
HSH-028/PB-028A AND I-111A
OPEN HSD TRANFER MOV
10100
MOV-028
I-113A
ZAL-027 AND 'ZAL-028 AND 'ZAL-026 AND 'ZAH-032 OR 'ZAH-031
CLOSE POSITION OF HSD TRANSFER MOV AND CLOSE POSITION OF HSD TRANSFER MOV AND CLOSE POSITION OF ATF TRANSFER MOV AND OPEN POSITION OF INLET MANIFOLD MOV OR OPEN POSITION OF SKO TRANSFER MOV
10100
MOV-027 MOV-028 MOV-026 MOV-032 MOV-031
I-113B
HSH-029/PB-029A AND I-113A
OPEN MS TRANSFER MOV
10100
MOV-029
CL
CL
I-113C
HSH-030/PB-030A AND I-113A
OPEN MS TRANSFER MOV
10100
MOV-030
CL
I-114
'HSH-031/PB-031A
OPEN SKO TRANSFER MOV
10100
MOV-031
CL
I-110A
I-110B
15984-BP-10-100-PR-PID0002 SHEET 1
ZAL-032
CL
CL
PO
PO
CL
OP
CL
CL
MOV-029 MOV-030 MOV-026 MOV-032 MOV-031
CL
CL
CL
CL
CL
CL
CL
OP
CL
CL
CL
PO
PO
CL
OP
CL
CL
CL
CL
CL
OP
CL
CL
CL
CL
CL
OP
CL OP SD SP ST TR PO PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
Project Title BINA PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. Scale@A3 7 OF 10
NONE
Rev. No. B
I-102A
I-102B
15984-BP-10-100-PR-PID-0002 Sheet 2
I-103A
I-103B
I-104A
I-104B
15984-BP-10-100-PR-PID-0002 Sheet 4
I-105A
I-105B
I-107
I-108
PXL-004
BOOSTER PUMP (10-100-BP-001A) SUCTION PRESSURE HEALTHY
PT-004
PS
ZAH-001
BOOSTER PUMP (10-100-BP-001A) SUCTION MOV OPEN 10-100
MOV-001
PS
ZAL-003
BOOSTER PUMP (10-100-BP-001A) DISCHARGE MOV CLOSED
10-100
MOV-003
PS
ZAL-002
BOOSTER PUMP (10-100-BP-001B) SUCTION MOV CLOSED
10-100
MOV-002
PS
ZAL-004
BOOSTER PUMP (10-100-BP-001B) DISCHARGE MOV CLOSED
10-100
MOV-004
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
BOOSTER PUMP (10-100-BP-001B) OFF
10-100
10-100-BP-001B (MOTOR)
PS
START BOOSTER PUMP(10-100-BP-001A)
10-100
10-100-BP-001A (MOTOR)
ST
PXL-008
BOOSTER PUMP (10-100-BP-001B) SUCTION PRESSURE HEALTHY
10-100
PT-008
PS
ZAH-002
BOOSTER PUMP (10-100-BP-001B) SUCTION MOV OPEN 10-100
MOV-002
PS
ZAL-004
BOOSTER PUMP (10-100-BP-001B) DISCHARGE MOV CLOSED
10-100
MOV-004
PS
ZAL-001
BOOSTER PUMP (10-100-BP-001A) SUCTION MOV CLOSED
10-100
MOV-001
PS
ZAL-003
BOOSTER PUMP (10-100-BP-001A) DISCHARGE MOV CLOSED
10-100
MOV-003
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
BOOSTER PUMP (10-100-BP-001A) OFF
10-100
10-100-BP-001A (MOTOR)
PS
START BOOSTER PUMP(10-100-BP-001B)
10-100
10-100-BP-001B (MOTOR)
ST
HSH-102A/ PB-102A-A AND I-102A
HSH-102B/ PB-102B-A AND I-103A
10-100
15984-BP-10-100-PR-PID0002 SHEET 4 MAINLINE PUMP (10-10010-100-MOV-016 10-100 MLP-001B) DISCHARGE VALVE
15984-BP-10-100-PR-PID0002 SHEET 2
15984-BP-10-100-PR-PID0002 SHEET 4 MAINLINE PUMP (10-10010-100-MOV-015 10-100 MLP-001A) DISCHARGE VALVE
BOOSTER PUMP (10-10010-100-MOV-004 10-100 BP-001B) DISCHARGE VALVE
15984-BP-10-100-PR-PID0002 SHEET 2 BOOSTER PUMP (10-10010-100-MOV-003 10-100 BP-001A) DISCHARGE VALVE
15984-BP-10-100-PR-PID0002 SHEET 4
3) VFD SELECTOR SWITCH TO BE PROVIDED FOR SELECTING THE RESPECTIVE PUMP. 4) THE VFD PANEL SHALL BE ABLE TO CONTROL ANY OF THE PUMP.THE LOGIC TO SELECT THE BREAKER (VFD BREAKER LINE-UP) SHALL BE IMPLEMENTED IN STATION PLC.
CL OP SD SP ST TR PO PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
HOLD: 1) MAINLINE PUMP MACHINE MONITORING SYSTEM, LUBE OIL SYSTEM, SEAL SYSTEM VENDOR DETAILS. 2) MAINLINE PUMP VENDOR CAUSE AND EFFECT AND CONTROL PHILOSOPHY. 3) DETAILS RELATED TO VFD BREAKER LINE-UP. OP
OP
PXL-016
MAINLINE PUMP (10-100-MLP-001A) SUCTION PRESSURE HEALTHY
10-100
PT-016
PS
MAINLINE PUMP (10-100-MLP-001A) SUCTION MOV OPEN
10-100
MOV-013
PS
ZAL-015
MAINLINE PUMP (10-100-MLP-001A) DISCHARGE MOV CLOSE
10-100
MOV-015
PS
ZAL-014
MAINLINE PUMP (10-100-MLP-001B) SUCTION MOV CLOSE
10-100
MOV-014
PS
ZAL-016
MAINLINE PUMP (10-100-MLP-001B) DISCHARGE MOV CLOSE
10-100
MOV-016
PS
BOOSTER PUMP (10-100-BP-001A/B) RUN STATUS
10-100
10-100-BP-001A/B (MOTOR)
PS
ZAL-012
CLOSE POSITION OF COMMISSIONING BYPASS VALVE
10-100
MOV-012
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
MAINLINE PUMP (10-100-MLP-001B) OFF
10-100
10-100-MLP-001B (MOTOR)
PS
10-100
10-100-MLP-001A (MOTOR)
ST
OP
PXL-020
MAINLINE PUMP (10-100-MLP-001B) SUCTION PRESSURE HEALTHY
10-100
PT-020
PS
ZAH-014
MAINLINE PUMP (10-100-MLP-001B) SUCTION MOV OPEN
10-100
MOV-014
PS
ZAL-016
MAINLINE PUMP (10-100-MLP-001B) DISCHARGE MOV CLOSE
10-100
MOV-016
PS
ZAL-013
MAINLINE PUMP (10-100-MLP-001A) SUCTION MOV CLOSE
10-100
MOV-013
PS
ZAL-015
MAINLINE PUMP (10-100-MLP-001A) DISCHARGE MOV CLOSE
10-100
MOV-015
PS PS
BOOSTER PUMP (10-100-BP-001A/B) RUN STATUS
10-100
10-100-BP-001A/B (MOTOR)
ZAL-012
CLOSE POSITION OF COMMISSIONING BYPASS VALVE
10-100
MOV-012
PS
ZAL-038
CLOSE POSITION OF EVACUATION LINE BACK TO TANKS
10-100
MOV-038
PS
MAINLINE PUMP (10-100-MLP-001A) OFF
10-100
10-100-MLP-001A (MOTOR)
PS
START MAINLINE PUMP (10-100-MLP-001B)
10-100
10-100-MLP-001B (MOTOR)
ST
HOLD 1
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM SEAL SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM LUBE OIL SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM VIBRATION AND TEMPERATURE MONITORING SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM SEAL SYSTEM
10-100
HOLD 1
PS
HOLD 1
SIGNAL FROM LUBE OIL SYSTEM
10-100
HOLD 1
PS
HSH-101B/ PB-101B-A AND I-105A / 108
2) REFER OPERATION AND CONTROL PHILOSOPHY DOCUMENT "15984-BP10-PR-PHL-0001" FOR DETAILED DESCRIPTION OF CONTROL PHILOSOPHY.
Legend:
ZAH-013
HSH-101A/ PB-101A-A START MAINLINE PUMP (10-100-MLP-001A) AND I-104A / 107
PERMISSIVE TO START 10-100-MLP-001B 10-100 MAINLINE PUMP (10-100MLP-001B)
15984-BP-10-100-PR-PID0002 SHEET 4 PERMISSIVE TO START 10-100-MLP-001A 10-100 MAINLINE PUMP (10-100MLP-001A)
15984-BP-10-100-PR-PID0002 SHEET 2 PERMISSIVE TO START 10-100 BOOSTER PUMP(10-100BP-001B) 10-100-BP-001B
15984-BP-10-100-PR-PID0002 SHEET 2 PERMISSIVE TO START 10-100 BOOSTER PUMP(10-100BP-001A)
Field Device
10-100-BP-001A
P&ID Unit
Cause
SIL
Input Tag
Interlock No.
P&ID
Unit
Effect
PROCESS CONTROL INTERLOCKS - PUMP OPERATION
NOTES: 1) PUMP IS CONTROLLED FROM PROGRAMMABLE LOGIC CONTROLLER (PLC).
OP
Project Title
BINA PANKI PIPELINE PROJECT Drawing Title
CAUSE AND EFFECT
Drawing Number
Sheet No.
Scale@A3
Rev. No.
15984-BP-10-PR-DCE-0001
8 OF 10
NONE
B
10-300 SLOP RECEIPT MOV 10-300-MOV-023
CL
CL
OP
CL
CL
CL
CL
CL
CL
CL
OP
CL
CL
CL
CL
MOV-020
CL
CL
CL
OP
CL
CL
CL
10-300
MOV-021
CL
CL
CL
CL
OP
CL
CL
10-300
MOV-022
CL
CL
CL
CL
CL
OP
CL
10-300
MOV-023
CL
CL
CL
CL
CL
CL
OP
10-300
10-300 SKO PRODUCT RECEIPT MOV 10-300-MOV-022
CL
10-300-MOV-040
10-300 MS PRODUCT RECEIPT MOV 10-300-MOV-021
CL
RECEIPT MANIFOLD INLET MOV
15984-BP-10-300-PR-PID0004 SHEET 4 CL
Unit I-122
10-300 MS PRODUCT RECEIPT MOV
10-300 HSD PRODUCT RECIEPT MOV 10-300-MOV-019
10-300-MOV-020
10-300 HSD PRODUCT RECIEPT MOV 10-300-MOV-018
PO
Unit
Input Tag ZAH-023
SIL
Interlock No.
P&ID
I-121
Cause
ATF PRODUCT RECEIPT MOV (FUTURE) 10-300
PO
Effect Field Device
10-300-MOV-017
P&ID
PROCESS CONTROL INTERLOCKS - PANKI OUTLET MANIFOLD
NOTES:
Legend
EQUIPMENT INTERLOCKS
15984-BP-10-300-PR-PID0004 SHEET 4
OPEN POSITION OF SLOP RECEIPT MOV
10-300
MOV-023
PO
HSH-017/PB-017A AND I-121
OPEN ATF PRODUCT RECEIPT MOV (FUTURE)
10-300
MOV-017
OP
CL
I-123
HSH-018/PB-018A
OPEN HSD PRODUCT RECIEPT MOV
10-300
MOV-018
CL
I-124
HSH-019/PB-019A
OPEN HSD PRODUCT RECIEPT MOV
10-300
MOV-019
I-125
HSH-020/PB-020A AND I-121
OPEN MS PRODUCT RECEIPT MOV
10-300
I-126
HSH-021/PB-021A AND I-121
OPEN MS PRODUCT RECEIPT MOV
I-127
HSH-022/PB-022A
OPEN SKO PRODUCT RECEIPT MOV
I-128
HSH-023/PB-023A
OPEN SLOP RECEIPT MOV
CL
CL OP SD SP ST TR PO PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
Project Title BINA PANKI PIPELINE PROJECT Drawing Title CAUSE & EFFECT DIAGRAM Drawing Number
Sheet No.
Scale@A3
Rev. No.
15984-BP-10-PR-DCE-0001
9 OF 10
NONE
B
15984-BP-10-200-PR-PID-0003 SHEET 1
15984-BP-10-200-PR-PID-0003 SHEET 1
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-200-PR-PID-0003 SHEET 3
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
15984-BP-10-300-PR-PID-0004 SHEET 1
10-200-MOV-006 10-200 RECEIVING LINE MOV
10-200-MOV-007 10-200 RECEIVING LINE MOV
IPS SCRAPER 10-200-MOV-017 10-200 LAUNCHER ISOLATION MOV
IPS SCRAPER 10-200-MOV-018 10-200 LAUNCHER ISOLATION MOV
10-200-MOV-019 10-200 KICKER LINE MOV
10-200-MOV-020 10-200 KICKER LINE MOV
PANKI TERMINAL 10-300-MOV-002 10-300 SCRAPER RECEIVER ISOLATION MOV
PANKI TERMINAL 10-300-MOV-003 10-300 SCRAPER RECEIVER ISOLATION MOV
10-300-MOV-004 10-300 RECEIVING LINE MOV
10-300-MOV-005 10-300 RECEIVING LINE MOV
IPS SCRAPER RECEIVER 15984-BP-10-200-PR-PID-0003 ISOLATION MOV SHEET 1
15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-MOV-021 10-100 KICKER LINE MOV
10-200-MOV-005 10-200
15984-BP-10-100-PR-PID-0002 SHEET 5 10-100-MOV-020 10-100 KICKER LINE MOV
IPS SCRAPER RECEIVER 15984-BP-10-200-PR-PID-0003 ISOLATION MOV SHEET 1
15984-BP-10-100-PR-PID-0002 SHEET 5 BINA TERMINAL 10-100-MOV-019 10-100 SCRAPER LAUNCHER ISOLATION MOV
10-200-MOV-002 10-200
15984-BP-10-100-PR-PID-0002 SHEET 5 BINA TERMINAL 10-100-MOV-018 10-100 SCRAPER LAUNCHER ISOLATION MOV
PERMISSIVE TO START 15984-BP-10-200-PR-PID-0003 10-200-SLP-001B 10-200 SLOP TRANSFER PUMP SHEET 4 (10-200-SLP-001B)
PERMISSIVE TO OPEN 15984-BP-10-100-PR-PID-0002 EVACUATION LINE MOV SHEET 5
PERMISSIVE TO START 15984-BP-10-200-PR-PID-0003 10-200-SLP-001A 10-200 SLOP TRANSFER PUMP SHEET 4 (10-200-SLP-001A)
Field Device
10-100-MOV-038 10-100
P&ID SIL
Cause
Unit
Input Tag
Interlock No.
P&ID
Unit
Effect
PROCESS CONTROL INTERLOCKS - MISCELLANEOUS
NOTES:
Legend:
15984-BP-10-100-PR-PID-0002 SHEET 5
I-131
USI-001
CLOSE POSITION OF BINA TERMINAL SCRAPER LAUNCHER HINGE DOOR
10-100
US-001
15984-BP-10-200-PR-PID-0003 SHEET 1
I-132
USI-001
CLOSE POSITION OF IPS SCRAPER RECEIVER HINGE DOOR
10-200
US-001
15984-BP-10-200-PR-PID-0003 SHEET 3
I-133
USI-002
CLOSE POSITION OF IPS SCRAPER LAUNCHER HINGE DOOR
10-200
US-002
15984-BP-10-300-PR-PID-0004 SHEET 1
I-134
USI-001
CLOSE POSITION OF PANKI SCRAPER RECEIVER HINGE DOOR
10-300
US-001
15984-BP-10-100-PR-PID-0002 SHEET 5
ZAL-023 AND ZAH-019
10-100
MOV-023
PO
I-109
10-100
MOV-019
PO
15984-BP-10-200-PR-PID-0003 SHEET 4
15984-BP-10-200-PR-PID-0003 SHEET 4
PO
PO
PO
10-200
MOV-029
PS
SLOP TRANSFER PUMP (10-200-SLP-001A) DISCHARGE MOV CLOSED
10-200
MOV-030
PS
IPS SUMP PUMP (10-200-SP-001) RUN STATUS
10-200
10-200-SP-001 (MOTOR)
PS
IPS SLOP TRANSFER PUMP (10-200-SLP-001B) OFF
10-200
10-200-SLP-001B (MOTOR)
PS
ZAH-032
SLOP TRANSFER PUMP (10-200-SLP-001B) SUCTION MOV OPEN
10-200
MOV-032
PS
ZAL-031
SLOP TRANSFER PUMP (10-200-SLP-001B) DISCHARGE MOV CLOSED
10-200
MOV-031
PS
10-200
10-200-SP-001 (MOTOR)
PS
10-200
10-200-SLP-001A (MOTOR)
PS
Close (a valve) Open (a valve) Shut Down (a motor) (maintained) Stop (a motor) (momentary) Start (a motor) (momentary) Trip a motor Permissive to open valve Permissive to start motor
PO
PO
PO
PO
PO
ZAL-030
IPS SLOP TRANSFER PUMP (10-200-SLP-001A) OFF
PO
PO
SLOP TRANSFER PUMP (10-200-SLP-001A) SUCTION MOV OPEN
IPS SUMP PUMP (10-200-SP-001) RUN STATUS
PO
PO
ZAH-029
I-116
I-117
CLOSE POSITION OF BINA STATION ISOLATION VALVE AND OPEN POSITION OF PIG LAUNCHER ISOLATION VALVE
PO
CL OP SD SP ST TR PO PS
PO
PO
PO
Project Title
BINA PANKI PIPELINE PROJECT Drawing Title
CAUSE AND EFFECT Drawing Number 15984-BP-10-PR-DCE-0001
Sheet No. 10 OF 10
Scale@A3 NONE
Rev. No. B
PN
TN
N
BHARAT PETROLEUM CORPORATION LTD.
PN
TN N
N
BHARAT PETROLEUM CORPORATION LTD.
PN
TN
N
BHARAT PETROLEUM CORPORATION LTD.
PN
TN
N
BHARAT PETROLEUM CORPORATION LTD.
N N TO KANPUR
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
N
BHARAT PETROLEUM CORPORATION LTD.
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
EPCM SERVICES FOR BINA‐PANKI PIPELINE PROJECT
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Project No: 403102‐15984 Document No: 15984‐BP‐10‐PE‐SPC‐0005 23 Aug 2019 I‐Think Lodha Techno Campus, 5th Floor, Tower B, Pokhran Road No. 2 Thane (West) – 400607 Tel: +91 2266515700 Fax: +91 2267818000 © Copyright 2019 WorleyParsons
15984‐BP‐10‐PE‐SPC‐0005 REV 0
Page 1 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
SYNOPSIS This document presents Specification for External Painting and Protective Coating for the Bina‐Panki (Kanpur) Multi‐Product Pipeline Project. The Specification is used to detail the design requirements for the project.
Disclaimer This document has been prepared on behalf of and for the exclusive use of BPCL, and is subject to and issued in accordance with the agreement between BPCL and WorleyParsons India Pvt Ltd. WorleyParsons India Pvt Ltd accepts no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any third party. Copying this document without the permission of BPCL or WorleyParsons is not permitted. BINA PANKI PIPELINE PROJECT WORLEY‐ PARSONS APPROVAL
REV
DESCRIPTION
ORIG
REVIEW
A
Issued for IDC
BHOP
MAYM
BHOP
MAYM
KAVK / NAIU
f
BHOP
MAYM
KAVK / NAIU
B
0
Issued for Customer Review
Issued for Use
15984‐BP‐10‐PE‐SPC‐0005 REV 0
CUSTOMER APPROVAL
DATE
18 Jun 2019
XXX
KAVK / NAIU
DATE
02 Jul 2019
23 Aug 2019
Page 2 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
CONTENTS 1
I NT R O D U CT I O N ......................................................................................................... 5
1. 1
GE NE RAL ..................................................................................................................... 5
1. 2
P RO JE C T D E S C RIP TIO N ........................................................................................ 5
1.3
S COP E ........................................................................................................................... 5
1. 4
EX CE PTIONS .............................................................................................................. 5
2
C O DES A ND S T A N D AR D S ...................................................................................... 5
2. 1
O R DE R O F P RE CE DEN C E ...................................................................................... 5
2. 2
C O DE A N D S T A N DA RD S ........................................................................................ 5
3
GE NE RAL ..................................................................................................................... 6
3. 1
W O R KM AN S HI P ......................................................................................................... 6
3. 2
M A R K I NG C O N DI T I O N S .......................................................................................... 6
4
MA TE RI ALS ................................................................................................................. 6
4. 1
S T O R AGE O F M ATE RI ALS ..................................................................................... 7
4. 2
M A N U F A CT U RE R’S R E CO M M E N D A T I O N ......................................................... 7
4. 3
MA TE RI AL A N D P AI NTI N G FO R I NST R U MEN T I TEMS ................................. 7
5
EXT E NT OF P AI N TI NG ............................................................................................. 7
5. 1
S U RF A CES T O BE PA I NTE D ................................................................................. 7
5. 2
S U RF ACES NO T TO BE P AI NTE D ....................................................................... 7
6
E X P O S U RE CO N DI T I O NS ....................................................................................... 8
7
AMBIE N T LI MIT A TIO N S .......................................................................................... 9
7. 1
S U RF A CE P REP A R ATI O N A N D M ATE RI AL APP LI C ATI O N ........................ 9
7. 2
VE NTI L AT ION ............................................................................................................. 9
8
S U RF A CE P RE P A R AT I O N .................................................................................... 10
8. 1
A BR A S IVE BL AS T CLE A NI NG ............................................................................ 10
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9
P RIMI N G AND FINIS HI NG ..................................................................................... 10
9. 1
M A N U F A CT U RE R 'S R E CO M ME N D AT I O NS ..................................................... 10
9. 2
APPLI CATION P RO CEDURES ............................................................................. 11
9. 3
TYP ES OF P RIME R ................................................................................................. 12
9. 4
TYP ES O F I NTE R ME DI ATE/ FI NIS H P AI NT .................................................... 13
9. 5
P AI NT S YS TE M ........................................................................................................ 13
10
I NSP ECTIO N .............................................................................................................. 15
11
G U A R AN T E E ............................................................................................................. 16
12
C O A T I NG & W R AP P I N G ........................................................................................ 16
12 . 1
S COP E ......................................................................................................................... 16
12 . 2
P RO CE DUR E ............................................................................................................. 16
1)
S u r fa c e P re p a r a ti o n .............................................................................................. 16
2)
P rimi ng ....................................................................................................................... 17
3)
P r ep a r a ti o n o f C o atin g M a te r i al ....................................................................... 17
4)
M e ch a ni ca l Ap pl i ca t io n o f Co at in g & Wr ap pin g ........................................ 17
12 . 3
C O A T I NG & W R AP P I N G MATE RI AL S ............................................................... 18
12 . 4
I NSP ECTIO N .............................................................................................................. 18
12 . 5
R E P AI RS ..................................................................................................................... 18
12 . 6
H AN D L I NG O F CO A T E D P I P E S .......................................................................... 18
12 . 7
S AFE TY PRE CAUTI ONS ........................................................................................ 18
12 . 8
G U A R AN T E E ............................................................................................................. 18
12 . 9
R EFE RE NCE .............................................................................................................. 19
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 1
INTRODUCTION
1.1
GENERAL
This document presents the Specifications for External Painting and Protective Coating for the EPCM phase of the Bina Panki (Kanpur) Pipeline (BPPL).
1.2
PROJECT DESCRIPTION
The project envisages provision of laying of 18’’ Diameter Multiproduct Cross‐Country Pipeline (MS/HSD/SKO/ATF) connecting Bina Terminal to Existing Panki (Kanpur) Terminal of BPCL with Intermediate Sectionalizing Valve stations, Intermediate Pigging station, and a receipt Terminal at Panki.
1.3
SCOPE
This specification defines the requirements for surface preparation, selection and application of primers and paints on external surfaces of equipment, vessels, machinery, piping, ducts, steel structures, external & internal protection of storage tanks for all services, etc. The items listed in the paint systems is indicative only, however, the contractor is fully responsible for carrying out all the necessary painting, coating and lining on external and internal surfaces as per the tender requirement.
1.4
EXCEP TIONS
This document does not cover Painting and Coating requirements for materials under Electrical scope except explicitly stated in this specification. For Painting and Coating requirements for such materials corresponding material specification shall be referred. This Specification is not applicable to architectural components and buildings.
2
CODES AND STANDARDS
2.1
ORDER OF PRECEDENCE The order of precedence of documents is as follows: 1 2 3 4 5
Purchase order Equipment Data sheets This specification Owner’s Specifications Referenced International Codes and Standards.
2.2
CODE AND STANDARD S
2.2.1
External painting and protective coating shall meet or exceed the requirements of the latest edition of the following codes, regulations and standards, except as superseded herein. In cases where more than one code, regulation or standard apply to the same condition, the most stringent shall be followed. In the event of a conflict between this specification and other specifications or correspondence, the WP/BPCL shall be consulted and a ruling, in writing, shall be obtained before any work is started.
Codes, Regulations and Statutes of Authorities having jurisdiction in location of installation. Steel Structures Painting Council Manual SSPC 1 to SSPC 10
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
2.2.2 2.2.3
IS 5 ‐ Colour coding IS 101 ‐ Methods of Tests for ready mixed paints and Enamels IS 2379 – Colour codes for the identification of pipelines ASA A 13.1 – 1981 ‐ Scheme for Identification of piping system ASTM‐Vol 6.01 & 6.03 ‐ American standard test methods for Paints and Coatings Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications (SSPC‐SP). Swedish Standard – SIS‐05 5900‐1967 / ISO 8501‐1 : ISO standard for Preparation of steel substrates before application of paints and related products. White Metal
SA 3
Near White Metal
SA 2 ½
Commercial Blast
SA 2
Brush of blast
SA 1
ISO 12944 – A global Corrosion Standard Industry Quality Control Manual Some requirements in this specification may be modified by specific requirements in the Purchase Specification. In case of conflict, the specific requirements supersede this specification. Any deviation from this specification must be approved, in writing, by WP/BPCL. Such written approval must be obtained prior to the commencement of any work which would constitute such a deviation.
3
GENERAL
3.1
WORKMANSHIP Work shall be done by qualified and competent craftsmen in a neat and workman like manner conforming to code requirements and industry standards. This technical specification shall be applicable for the work covered by the contract, and without prejudice to the provisions of various codes of practice, standard specifications etc. It is understood that contractor shall carry out the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice.
3.2
MARKING CONDITIONS Where elevated structures require marking for safety consideration, they shall be marked in accordance with the requirements or the Authority having jurisdiction.
4
MATERIALS Supply of all primers, paints and all other materials required for painting other than Owner's supply.
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 4.1
STORAGE OF MA TERIAL S Materials shall be stored in Manufacturer's containers, clearly marked with Manufacturer's labels, under Manufacturer's specified storage condition.
4.2
MANUFACTURER’S R ECOMMENDATION Materials shall be used and applied in accordance with this specification. Manufacturer shall proceed with his proven recommended materials after seeking an approval from WP/BPCL.
4.3
MATERIAL AND P AINTING FOR INSTRUMENT ITEMS 1 1Material of construction of junction box shall be LM‐6 cast aluminium. 2 Control room cabinets shall have grey RAL 7035 colour finish. Plinth shall have black with RAL 7022 colour. 3 All cable trays shall be made of FRP or hot dip galvanized iron material of 100 microns galvanization and instrument sun shades/hoods/canopies shall be of FRP material. 4 Vendor may follow this specification or their standard coating system for Actuators.
5
EXTENT OF PAINTING
5.1
SURFACES TO BE P AINTED The following surfaces and materials shall require shop, pre‐erection and field painting:
5.2
All uninsulated carbon steel & alloy steel equipment like columns, vessels, drums, storage tanks, heat exchangers, pumps, compressors, motors etc. All uninsulated carbon and alloy steel piping, fittings, flanges, valves, in‐line Items, MOV, Control Valves (including painting of identification marks), etc. All items contained in a package unit as necessary. All structural steel work, pipe, structural steel supports, walkways, handrails, ladders, platforms etc. Identification colour bands on all piping as required including insulated aluminium clad, galvanized, SS and nonferrous piping. Identification lettering / numbering on all painted surfaces of equipment/piping, insulated aluminium clad, galvanized, SS and nonferrous piping. Marking / identification signs on painted surfaces of equipment/piping for Hazardous service. Over insulation surface of equipments and pipes wherever required. Painting under insulation for carbon steel. Painting of pre‐erection/fabrication. Repair work of damaged/ pre‐erection/ fabrication shop primer and weld joints at field.
SURFACES NOT TO BE PAINTED The following are not to be painted and must be protected from painting. However, if there is any specific requirement by the owner, the same shall be painted as per the relevant specifications:
Porcelain
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 5.2.1
Gauge Glasses Meter Faces Valve Stem and Threads Working Surfaces of Equipment Name Plates Aluminium, Plastic and Stainless Steel Insulation or Fireproofing Galvanized Steel Concrete, Transite, Masonry, Stucco, etc. Uninsulated austenitic stainless steel. Plastic and/or plastic‐coated materials Non‐ferrous materials like aluminium. All non‐painted surfaces adjacent to panting surface must be masked & protected. Masking or compounds used to protect non‐painted surface must be removed prior to completion of the job.
6
EXPOSURE CONDITIONS
6.1
Coating requirements are primarily determined by exposure conditions. The types and severity of exposures are outlined in the Appendixes 2.0. These Appendices are to be used in selecting a coating system for facilities
6.2
Exposure conditions may overlap in a single location or a change in operation may bring a change of exposure conditions, either more or less severe.
6.3
Exposure Areas selected for this specific project – Definitions
6.3.1
Area Classification C3 as per ISO 12944 (See Appendix 2.0). This exposure area shall be defined as any area where Urban and industrial atmospheres, moderate sulphur dioxide levels production areas with chemical fumes, mist or dust can combine with high humidity and condensed moisture to corrode carbon steel at rates greater than 150 micrometers per year and corrode zinc at rates greater than 25 micrometers per year. Local rates of pitting corrosion may be higher. Other areas that are having equipment and surfaces operating above 66 deg. C and are subject to spills of corrosive materials. Examples of areas where severe exposure conditions exist are sulphur plant areas, sulphur loading areas, chlorination units, areas within 15m radius of cooling towers and areas with high concentrations of solvent and alkaline fumes.
6.3.2
Areas Classification C1/C2 as per ISO 12944. This exposure area shall be defined as rural area, Low pollution, heated buildings/Natural atmosphere, normal outdoor weathering and/or light concentrations of chemical fumes that combine with humidity and
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING condensed moisture to corrode carbon steel at rates of 80 micrometers or less per year and zinc is almost free of corrosion. Examples of areas are mostly tank farms, areas where moderate exposure conditions may be found and equipment operating at a temperature such that condensation forms on equipment externals. 6.4
Decide on the design life (durability) of the coating system ISO 12944 Durability ranges (Time to first major maintenance) High Durability
> 15 years design life
Medium Durability
5 to 15 years design life
Low Durability
< 5 years design life
For this Project specific Durability of 7 years selected.
7
AMBIENT LIMITATIONS
7.1
SURFACE PREPARATION AND MATERIAL APP LICATION Surface preparation and material application is advisable when ambient temperature of the atmosphere is at maximum level. Surface preparation and primer application shall be done only in painting booth. Selected surface preparation standard for this project specific is SA 2 ½ unless specified exclusively otherwise. No surface preparation or application of material may take place under the following conditions:
Wet or damp atmosphere Noticeable wind Atmosphere contaminated by dirt, dust, oil, product or any other pollutant No primer shall be applied without witnessing of surface preparation & paint mixing by Project Consultant/Designated Site Engineer.
All tools, brushes, rollers, spray guns, blast material, hand power tools for cleaning and all equipments, scaffolding materials, shot & grit blasting equipments & air compressors etc. required to be used shall be suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity. The manufacturer’s test certificates / data sheets for all the above items shall be reviewed by site engineer at site before start of work. Mechanical mixer shall be used for paint mixing operations in case of two pack systems except that the site engineer may allow the hand mixing of small quantities at his discretion in case of specific requirement for touch up work only.
7.2
VENTILATION During all stages of surface preparation and application of material, adequate ventilation must be assured.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 8
SURFACE PREPARATION In order to achieve the maximum durability following method of surface preparation shall be followed, depending on condition of surface to be painted. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface. Proper surface preparation contributes more to the success of the paint protective system.
8.1
ABRASIVE BL AST CL EANING
8.1.1 8.1.2 8.1.3
The steel surface shall be cleaned by either abrasive blast cleaning or shot‐blasting. Remove all other contaminants, oil, grease etc. by use of an aromatic solvent prior to surface cleaning. All rough welds, burrs and sharp surface projections shall be ground smooth and all weld splatter shall be removed prior to blasting operations. Blast cleaning operations shall not be conducted on wet surfaces and before coating. Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceed 85%. The blast cleaned surface shall be coated with one application of specified primer during the same day as blasted, prior to sundown of that day and before any visible rusting occurs. Blast cleaned surfaces allowed to set overnight shall be reblasted prior to priming. Sandblast sand shall be fresh water washed, controlled particle size, high silica content sand, with sharp angular surfaces and no soft particles to ensure fast, positive cleaning action with a minimum of dusting when used to blast clean metal surfaces. Under no circumstances shall it contain clay particles or any other extraneous matter. Profile depth of the abrasive blast cleaned surface shall not be less than 25 nor greater than 40 micrometers The compressed air for blasting shall be free of water and oil. No coating shall be permitted to be applied over scale, rust, oil, grit or other foreign material. All sand, shot and grit will be removed by brush, air blast or vacuum type cleaner prior to applying primer. Care shall be exercised to assure that the cleaned surface is not contaminated with any foreign material or fingerprints prior to applying primer. Surface preparation of fabricated items to be painted in the shop shall be done in an area free of dust and contaminants from other shop work. Irrespective of the method of surface preparation, the first coat of primer must be applied by airless spray/ air assisted conventional spray if recommended by the paint manufacturer on dry surface. This should be done immediately and in any case within 4 hours of cleaning of surface. However, at times of unfavourable weather conditions, the site engineer shall have the liberty to control the time period, at his sole discretion and/or to insist on recleaning, as may be required, before primer application is taken up. In general, during unfavourable weather conditions, blasting and painting shall be avoided as far as practicable.
8.1.4
8.1.5
8.1.6
8.1.7 8.1.8 8.1.9
8.1.10 8.1.11
9
PRIMING AND FINISHING
9.1
MANUFACTURER'S RECOMMENDATIONS The finish and primer paint Manufacturer's recommendations on application and surface preparation are to take precedence over these general specifications.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9.2
APPLICATION PROCEDURES
9.2.1
Mixing of Paint shall be done only in the presence of Consultant/Site Engineer. The normal method of application shall be airless spraying method. The gun shall be at right angles to the surface and 20 cm to 25 cm from the surface. Each pass of the gun shall overlap by 50%. When a pause in spraying occurs, the material shall be blown back into the pot. The material in the pot shall be kept thoroughly mixed at all times. Any material not used in its pot life shall be destroyed and the containers used thoroughly cleaned. No spraying shall be done within 15 cm of unprepared surfaces. Primer coat shall be applied soon after preparation ‐ before flash rusting occurs. Finish coating shall be applied as soon as possible after the underlying coat is in condition to receive it, according to Manufacturer's specifications. Care must be taken to ensure that "hard to get at" places are properly primed and painted, that there is no bridging, etc. Thickness gauge shall be used to determine that a complete even coat has been applied for each primer and finish coat. No coat shall be applied until the preceding coat has dried. The material shall be considered dry for re‐coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of undercoats. Drying time of the applied coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material has possibly deteriorated or mixing is faulty. No paint shall be force dried under conditions which will cause checking, wrinkling, blistering formation of pores, or detrimentally affect the conditions of the paint. No drier shall be added to paint on the job unless specifically called for in the manufacturer’s specification for the paint. Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to the fullest extent practicable. Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs the same day. Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign materials are not deposited in the paint film. Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted. Paint shall be applied in a uniform layer, with overlapping at the edge of the spray pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly. During application, the gun shall be held perpendicular to the surface and at a distance which will ensure that a wet layer of paint is deposited on the surface. The trigger of the gun should be released at the end of each stroke. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. All nameplates, manufacturer’s identification tags, machined surfaces, instrument glass, finished flange faces, control valve items and similar items shall be masked to prohibit coating deposition. If these surfaces are coated, the component shall be cleaned and resorted to its original condition. If spray gun shows choking, immediately de‐choking procedure shall be followed.
9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8 9.2.9 9.2.10 9.2.11 9.2.12
9.2.13 9.2.14 9.2.15 9.2.16 9.2.17 9.2.18 9.2.19 9.2.20
9.2.21 9.2.22
9.2.23
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9.3
TYPES OF P RIMER See below table
Sr. Description No.
P01
P02
P03
P04
P05
A
Technical Name
Epoxy Zinc Phosphate Primer
Metallic Zinc Rich Epoxy Primer
Inorganic Zinc Silicate
Tank Mastic or High Build Coal tar Epoxy
Epliux FRX Durabuild Coating
B
Type of Composition
Two components Low VOC, high solids, fast Curing, pigmented with zinc phosphate
Two components, composition and performance requirements of SSPC Paint 20
Two pack air drying self solvent based inorganic zinc silicate coating
Two pack polyamide cured epoxy resin blended with coal tar medium, suitably pigmented.
Catalysed epoxy resin with special catalyst, pigmented with zinc phosphate
C
Volume of Solids (approx.)
70%
59%
60%
65%
60%
D
Theoretical covering capacity in M2/coat/litre (approx.)
4‐6
8‐10
8‐9
5‐7
4‐8
E
Loss Factor
40%
45%
35%
45%
30‐35%
F
Thinning
5%
5%
5%
5%
5%
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 9.4
TYPES OF INTER MEDIATE/ FINISH PAINT See below table for types of finish paint. Where required coats of finish as per Appendix 2.0 are to be applied, the first coat is to be discoloured (1 paint of contrasting shade to every gallon of main colour), so as to aid visual inspection for holidays, coverage and wear, etc.).
9.5
Sr. No.
Description
F01
F02
F03
F04
A
Technical Name
Acrylic polyurethane finish paint
Epoxy high build finish paint (Polyamide)
Self priming type surface tolerant high build epoxy coating. (complete rust control Coating)
Epliux super high build coat
B
Type of Composition
Two pack aliphatic isocyanate cured acrylic finish paint
Two pack Two pack epoxy resin polyamide/ based suitable polyamine cured pigmented and capable epoxy resin medium of adhering to manually suitably pigmented prepared surface
Catalysed epoxy resin, suitably pigmented
C
Volume of Solids (approx.)
57%
62%
80%
‐
D
Theoretical covering capacity in M2/coat/litre (approx.)
10‐13
5‐6
5‐7
4‐5
E
Weight per litre in Kgs/litre (approx.)
1.3
1.4
1.4
‐
F
Loss Factor
30%
30%
30%
30‐35%
G
Thinning
5%
5%
5%
5‐8%
PAINT SYSTEM For this project specific system selected C3 as per Cl. 6.3.1, the selected paint system is also suitable upto 90 deg. C temperature for specific requirements. Following paint systems are applicable, for Tank outside,Piping and Structural, for Tank bottom plate soil side, for Inside Tank bottom plate and inside shell, for Floating Roof Tanks roof.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Tank outside, Piping and Structural Paint
Type
DFT(µ)
Primer
P03
70x1
Intermediate Coat
F02
100
Final Coat
F01
2x40
TOTAL DFT
250
Tank Bottom Plate soil side Paint
Type
DFT(µ)
Primer
P04
2x100
TOTAL DFT
200
Tank Bottom Plate and Inside shell Paint
Type
DFT(µ)
Primer
P03
70
Final Coat
F04
125
TOTAL DFT
195
15984‐BP‐10‐PE‐SPC‐0005 REV 0
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING Inner side of cone / roof of Fixed & Floating Roof Tanks Paint
Type
DFT(µ)
Primer
P05
2x100
Final Coat
F04
2x50
TOTAL DFT
300
10
INSPECTION
10.1
The WP/BPCL’s representative shall have access to all work while being performed and shall be given sufficient notification to complete all required inspections.
10.2
All prepared surfaces shall be subject to inspection by WP/BPCL’s representative and approval before primer is applied.
10.3
Paint dry film thickness shall be as per this specification. Failure to meet specified thickness requirement shall cause work to be rejected.
10.4
Paint shall not be thinned beyond Manufacturer's recommendation and if WP/BPCL requires it, a viscosity check shall be made.
10.5
Work will be rejected because of poor workmanship. Poor workmanship is defined as inadequate drying or curing, dirt and dust inclusions, overspray, pin‐holes, runs and sags, or inadequate film build.
10.6
Acceptable finish work must be free of abrasions and must be uniform in colour and appearance.
10.7
All painting materials including primers and thinners brought to site by contractor for application shall be procured directly from manufactures as per specifications and shall be accompanied by manufacturer's test certificates. Paint formulations without certificates are not acceptable.
10.8
The contractor shall produce test reports from manufacturer regarding the quality of the particular batch of paint supplied. The site engineer shall have the right to test wet samples of paint at random for quality of same. Batch test reports of the manufacturer for each batch of paints supplied shall be made available by the contractor.
10.9
The painting work shall be subject to inspection by site engineer at all times. In particular, following stage wise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage. The record of inspection shall be maintained in the registers. Stages of inspection are as follows: a) Surface preparation b) Primer application c) Each coat of paint
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 10.10
Any defect noticed during the various stages of inspection shall be rectified by the contractor to the entire satisfaction of site engineer before proceeding further. Irrespective of the inspection, repair and approval at intermediate stages of work, contractor shall be responsible for rectifying any defects found during final inspection/guarantee period/defect liability period as defined in general condition of contract. Dry film thickness (DFT)) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make‐up the DFT specified without any extra cost to owner, the extra coat shall have prior approval of site engineer.
10.11
After surface preparation, the primer should be applied to cover the crevices, corners, sharp edges etc.
10.12
The shades of successive coats should be slightly different in colour in order to ensure application of individual coats, the thickness of each coat and complete coverage should be checked as per provision of this specification.
10.13
The contractor shall provide standard thickness measurement instrument with appropriate range(s) for measuring.
10.14
Dry film thickness of each coat & surface profile gauge for checking of surface profile in case of sand blasting shall be measured. Holiday detectors and pinhole detector & protector shall be used whenever required for checking in case of immersion conditions.
10.15
Final inspection shall include measurement of paint dry film thickness, adhesion, holiday detection check of finish and workmanship. The thickness should be measured at as many points/ locations as decided by site engineer and shall be within + 10% of the dry film thickness, specified in the specifications.
11
GUARANTEE Contractor shall guarantee painting against any defect including poor workmanship and improper application. This guarantee shall remain in effect for seven (7) years from the date painting is completed or after final inspection release note from consultant. Contractor shall repair at his own expense any defects noted during the guarantee period. The contractor shall guarantee that the chemical and physical properties of paint materials used are in accordance with the specifications contained herein/to be provided during execution of work.
12
COATING & WRAPPING
12.1
SCOPE
This specification covers the requirement of material, surface preparation, application, inspection, repairs and handling of wrapping and coating at site for underground steel pipeline with service temperature up to 60°c, using coating & wrapping materials confirming to AWWA C‐203 (Latest edition).
12.2
PROCEDURE
1) Surface Preparation All oil, grease on the pipe metal surface shall be thoroughly removed by flushing with a suitable solvent. (Such as xylene or 1:1:1 trichloroethylene) and wiping with clean tags. The degreased pipe metal surface shall be grit blasted
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING to get surface to confirm Swedish Standard SA‐2 ½ of SSPC‐SP10, Surface profile shall be uniform to provide good key to paint (50‐75 micron depth).
2) Priming Immediately after grit blasting the surface shall be applied with fast drying unmodified pure chlorinated rubber based coal tar synthetic primer. Second coat of primer to be applied before application of coal tar enamel. The entire surface of pipe should be primed. No specific time gap between two coats of primer needs to be maintained but after the second coat of primer, the enamel coating should start before the primer is completely hardened.
3) Preparation of Coating Mat erial The coal tar enamel shall be supplied in metal drums that shall be cropped or cut out on a suitable platform to prevent the enamel coming in contact with wooden cinders, grass and other forms of contamination. The enamel shall be as per AWWA C‐203.The cropped out pieces of enamel may not weigh more than 10 Kgs. The broken pieces shall be placed in a clean melting kettle which is made of heavy duty, MS sheet in form of closed vessel. The vessel should have manual operating stirring arrangement. It is also having special type of heating arrangement with fuel as kerosene oil/diesel. To maintain uniform coverage of material required quantity of enamel is heated in the kettle with temperature range of 230°c to 240°c (application temperature). Temperature of enamel can be checked by dipping thermometer in the enamel. Thermometer shall be used in heating kettle in such a way so as to read the temperature clearly. The thermometer shall have temperature range up to 300°c.
4) Mechanical Application of Coating & Wrapping i. The pipe shall be kept rotating on a machine having circumferential and linear motions, while the pipes are in rotating condition, pour the hot coal tar enamel manually and spread uniformly with the help of rubber brushes. ii. Simultaneously, one wrap of glass fibre tissue shall be applied over the molten coal tar enamel. Initially, the wrap is held with hand and pressed over the molten enamel. There after the revolving pipe puffs the fibre wrap from the reel, which ensures continuous wrapping over the molten enamel with the required overlap (i.e.: 13 mm) iii. Second coat of coal tar enamel as well as glass fibre tissue paper shall be applied as per above procedure (i.e. sr. no. i & ii). iv. Third coat of molten coal tar enamel shall be applied next. Final, outer wrap of impregnated fibre shall be applied immediately over the third coat of coal tar enamel, similar to inner wrap application procedure as given in sr. no. i & ii above. The overlap at edges of all wrappings should be minimum 13 mm. The coating shall be continuous for the full length of the pipe except 200mm at both ends of the pipes. Finally, carry out white wash with Acrylic water emulsion Latex Paint Material.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING This application will be carried out manually by paint brushes. There after the pipes is lifted by suitable methods and allowed to dry on wooden sleepers. Alternative to above is directly use coating material of 4mm thick (PIPEKOTE or equivalent) available in market, it will be easy and less time consuming.
12.3
COATING & WRAPPING MATER IALS
All coating and wrapping materials for underground piping shall be procured from the manufacturers approved by WP/BPCL and all material shall be used with in shelf life period. The primer and coal tar enamel shall be compatible and shall be of the same manufacturer.
12.4
INSPECTION
1) Thickness – Thickness of the coal tar enamel coating shall be measured with digital thickness gauge. 2) Electrical Inspection ‐ All coated and wrapped pipes shall be tested with the positive signalling device to indicate any fault, holes, breaks or conductive particles in the coating. The test voltage shall be 13 KV. 3) Peel Off Test ‐ Peel test shall be conducted at temperature from 10°c to 25°c as per AWWA‐203 methods. Acceptable criteria shall be as per AWWA‐203. 4) Adhesive Test – Adhesive test shall be conducted as per AWWA‐203.
12.5
REPAIRS
Wherever any holiday is observed or any defective work is found, remove the wrapping and coating to the required extend from those areas by using a sharp knife. Then heated enamel shall be applied manually over the area following the procedure described above and inner and outer wrap applied. Holidays test shall be repeated for the portion.
12.6
HANDLING OF COATED PIP ES
The coated pipes shall be handled at all times with equipments such as wide belt slings and wide padded skids designed to prevent damage to the coating. Bare cables, chains, hooks etc. shall not be permitted to come in contact with coatings. A suitable crane may be used. Coated pipes shall be supported at two bare ends clear from ground either on skids or sand bags.
12.7
SAFETY PRECAUTIONS
Adequate and proper PPE shall be provided to persons involved in short of grit blasting work. Adequate and proper PPE shall be provided to all persons involved in hot application of coal tar enamel along with the wraps. Proper firefighting system shall be provided during application of primer and enamel coats and all safety requirements shall be ensured for the underground trenching, lowering and back filling. All precaution shall be observed as per the instruction of OWNER.
12.8
GUARANTEE
The guarantee of the coal tar enamel coating and wrappings performance shall be at least 5 yrs. After the system is put under the operation.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 12.9
REFERENCE
AWWA C‐203 – Coal tar protective coating linings to carbon steel pipeline. SSPC‐SP10 – Steel Structure Painting Council, Surface Preparation Specification. ASTM G8 – Test method for cathodic Disbonding of pipeline coating.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Appendix 1 PAINT COLOUR CODE FOR PIPING AND EQUIPMENT: SCOPE This specification covers the requirement of colour scheme for the identification of the contents of the pipelines carrying fluids, storage tanks and equipments in refineries, terminals and petrochemical installations. The following colour coding system has been made based on international standards like ASME, BS and Indian Standard.
IDENTIFICATION The system of colour coding consists of a ground colour and secondary colour bands superimposed over the ground colour. The ground colour identifies the basic nature of the service and secondary colour band over the ground colour distinguishes the particular service. The ground colour shall be applied over the entire length of the uninsulated pipes. For insulated lines ground colour shall be provided as per specified length to identify the particular service. The following ground colour designation for identification of basic classification of various important services shall be followed: Post Office Red (ISC 538)
Fire protection materials
Orange (ISC 592)
Volatile petroleum products (motor spirit and Lighter)
Oxide Red (ISC 446)
Non‐ Volatile Petroleum Products (SKO and heavier, Including HSD)
Black
Slop Oils
Sky Blue (ISC 101)
Water (All purities and temperature)
Sea Green (ISC 217)
Air and its components
Secondary colours: the narrow bands presenting the secondary colour which identifies the specific service may be applied by painting or preferably by use of adhesive plastic tapes of the specific colour.
COLOUR BANDS AND IDENTIFICATION LETTERING Colour band and lettering shall be done in with the same paint as for finished coat. The details given in Industry Quality Control Manual shall only be followed, unless specified exclusively. The following specifications of colour bands shall be followed. For identifying the piping contents, size of letters in legends will depend to some extent upon the pipe diameter. Either white or black letters are selected to provide max. contrast to the band colour. Bands usually are 50mm wide and regardless of band width, are spaced 25 mm apart when two bands are employed.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING Colour Bands and sizing of lettering for piping as per IS 2379:
Size of Pipe or Covering in inch
Width of Colour Bands in mm
Size of Legend Letters in mm
¾” to 1”
200
10
11/2” to 2”
200
20
3” to 6”
300
30
8” to 10”
600
63
Over 10”
800
90
Size of the letters stencilled / written for equipments shall be as given below: Vessel ‐ 150mm (Height) Pump, and other machinery ‐ 50 mm (Height) Colour Bands: The location and size of the bands, as recommended, when used, shall be applied to the pipe. On both side of the valves, tees and other fittings of importance. Where the pipe enters and emerges from wall and where it emerges from road and walkway overpasses, unit battery limits. At uniform intervals along long section of pipe. Adjacent to Tanks, Vessels and Pumps. For piping, writing of name of service and direction of flow for all the lines shall be done at following location. The letters will be black on pipes painted with light shade colours and white on pipes painted with dark shade colour to give good contrast. On stainless steel line precaution should be taken while painting by using low chloride content. Colour Band Specification: a) b) c) d)
Unit area; bands at intervals of 6.0 Mtrs. Offsite area: Bands at intervals of 10.0 Mtrs. Each pipe segment will have min. one band indication, irrespective of length. The band shall be displayed near walkway, both side of culverts, tank dykes, tanks, Vessels, suction and discharge of Pumps, unit battery limit, near valves of line, etc. e) In case of camouflaging requirements of civil defence or any other location requirement, the same shall be followed accordingly.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING The specification for application of the complete piping identification colour code, including base and bands colours, are presented in the enclosed table.
Sr. No.
Service
Recommended colour Code
Hydrocarbon Lines (Uninsulated)
1
M.S., HSD, SKO (Common pipeline for these services)
WHITE WITH 1 DARK ADMIRALTY GREY (ISC 632) BAND
2
SLOP & WASTE OIL
BLACK WITH ONE ORANGE (ISC 592) BAND
3
CORROSION INHIBITOR
CANARY YELLOW (ISC 309) WITH 1 ALUMINIUM BAND
WATER LINES (UNINSULATED)
4
RAW WATER
SKY BLUE (ISC 101) WITH 1 BLACK BAND
5
POTABLE WATER
SKY BLUE (ISC 101) WITH SEA GREEN (ISC 217) BAND
6
SERVICE WATER
SKY BLUE (ISC 101) WITH 1 SIGNAL RED (ISC 537) BAND
7
FIRE PROTECTION ABOVE GROUND LINES (UNINSULATED) FIRE WATER, FOAM AND EXTINGUISHERS
POST OFFICE RED (ISC 538)
8
FIRE WATER PUMP
POST OFFICE RED (ISC 538)
9
DIESEL ENGINE (FOR FIREWATER APPLICATION)
POST OFFICE RED (ISC 538)
10
MOTOR (FOR FIREWATER APPLICATION)
POST OFFICE RED (ISC 538)
11
15984‐BP‐10‐PE‐SPC‐0005 REV 0
UNINSULATED EQUIPMENT, TANKS & STRUCTURES VESSELS
ALUMINIUM
Page 22 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING 12
ALL OTHER TANKS
ALUMINIUM
13
PUMPS
NAVY BLUE (ISC 106)
14
HAND RAILINGS
SIGNAL RED (ISC 537)
15
STAIRCASE, LADDER & WALKWAYS
BLACK
16
LOAD LIFTING EQUIPMENTS & MONO RAILS
GOLDEN YELLOW (ISC 356)
17
GENERAL STRUCTURES
BLACK
Note: Contractor shall follow Camouflaging requirements at locations falling under Defence requirement.
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SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING
Appendix 2
DESCRIPTION
AREA COVER
Field Paint system for C3 Environment for CS
For Uninsulated Structures, Piping, Equipments, Rotary Eqpts. etc.
Field Paint System for CS Storage tanks (External) for C3 Environment
External shell, wind girders as well as and associated structural works, for all environment for HSD, SKO, MS, fire water, raw water, potable water etc.
TEMP DEG. C
‐14 to 80
‐14 to 80
Roof top of all above ground tank including top side of floating roof of open tank as well as and associated structural works, rolling and stationary ladders, spiral stairway, hand rail for all environment for HSD, SKO, MS,
‐14 to 80
Field Paint System for CS Storage tanks (External) for C3 environments
External Surface of bottom plate (soil side) for all Storage tank
‐14 to 80
Field Paint System for CS Storage tanks (Internal) for C3 environments
Internal surface of tanks bottom plate and tank shell up to 1 mtr. height from bottom plate
‐14 to 80
Field Paint System for CS Storage tanks roof (External) for C3 Environment
15984‐BP‐10‐PE‐SPC‐0005 REV 0
SURFACE PREPARATION
SA‐2 ½
SA‐2 ½
PRIMER
FINISH PAINT
1 coat of P03 of 70µ DFT
1 coat of F02 of 100 DFT + 2 coats of F01 of 40µ DFT/ Coat
1 coat of P03 of 70µ DFT
1 coat of F02 of 100 DFT + 2 coats of F01 of 40µ DFT/ Coat
Total DFT(µ)
REMARKS
250
305
Contractor shall follow Camouflaging requirements at locations falling under Defence requirement Contractor shall follow Camouflaging requirements at locations falling under Defence requirement
SA‐2 ½
2 Coats of P05 of 100 DFT/ Coat
2 Coats of F04 of 50 DFT/ Coat
SA‐2 ½
2 Coats of P04 of 100 DFT/Coat
‐
200
SA‐2 ½
1 coat of P03 of 70µ DFT
1 coat of F04 of 125µ DFT
195
300
Page 24 of 25
SPECIFICATION FOR EXTERNAL PAINTING AND PROTECTIVE COATING Coating system for External Side of Underground CS Plant Piping & Tanks
Yard and over the ditch coating
25 to 60
SA‐2 ½
2 Coats of P02 of 75 DFT
4.5 mm Thk. coal tar coating wrappin g as per AWWA‐ C‐203 & Cl. 12 of this spec.
4.5 mm
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