1cs129127_d_quality Plan

Sheet

1 (4)

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third Parties without express authority is strictly forbidden. © Siemens Industrial Turbomachinery AB

Project Quality Plan (PQP) Steam Turbine Unit SST-900 -IP-SV6-34-C471G

Respons. dept

Date

Reg.

QM 2

2013-02-01

BB000158

Prepared

Project name

Reiner Hüpgens

Babelan-Cikarang

CONSULTANT:

Doc.No.

BPS-15003

05

A 087 0474-B 00-03 MS Word 97

04

03

2014-04-08: for shop-erection

2014-04-08

Hüpgens

Trillenberg

Mäntykorpi

02

Third issue (2013-11-27): for erection

2013-11-27

Hüpgens

Poppele

Trillenberg

01

Second Issue (for erection)

2013-03-28

Hüpgens

Poppele

Trillenberg

00

First issue (for erection)

2013-02-01

Hüpgens

Poppele

Trillenberg

REV.

Description

Date

Drawn

Check’D

APPR’D

Approved

A. Mäntykorpi Checked

J. Trillenberg

Latest revision

B) Second issue (for erection) C) Third issue (2013-11-27): for erection D) 2014-04-08: for shop-erection

Archive

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3949 No.

1CS129127

Sheet

2 (4)

Project Quality Plan (PQP) Steam Turbine Unit SST-900 -IP-SV6-34-C471G 1.

Respons. dept

Date

Reg.

QM 2

2013-02-01

BB000158

Prepared

Project name

Reiner Hüpgens

Babelan-Cikarang

Scope of the Project Quality Plan This Project Quality Plan is developed due to the Contract between Siemens and PT Cikarang Listrindo The purpose of this Project Quality Plan is to assure design, procurement, production, erection and documentation of the Product as specified in the mentioned contract.

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third Parties without express authority is strictly forbidden. © Siemens Industrial Turbomachinery AB

Chapter 8, Appendix 1, the Quality Control Plan for Engineering and Procurement is the schedule of all quality related activities that are critical for the project execution and manufacturing. The Quality Control Plan defines the major equipment, applicable codes and standards, routines for design and performance verification and other surveillance activities required by Siemens, the client or by any Independent Inspection Authority. The plan does also specify the verifying documents that will be included in the Manufacturing Record Book (MRB). The documents that will be included in the MRB are marked with the letter “M” in the QS column in the Appendix 1, Quality Control Plan. The MRB will be sent as a complete set of files no earlier than 8 (eight) weeks after Exworks. To reduce the environmental influence, and if nothing else is agreed contractually, the MRB will be sent in 1 (one) electronic copy (DVD) Table of Contents: 1. 2. 3. 4. 5. 6. 7. 8. 9.

2.

Scope of the Project Quality Plan References Definitions Codes and Standards Design regulation and Approval organisation Quality System Notification for witness Changes facing rev.A Quality Control Plan (Shop Fabrication Site)

page 2 page 2 page 2 page 3 page 3 page 3 page 3 page 3 Appendix 1

Normative References This quality plan is based upon Siemens Manuals of the Integrated Management System, ISO 9001:2000, ISO 10005:2005 and on the Contract referred to below. Customer Purchase Order: CIK-14000-801-10004 (effective date: 2012-11-02) Some of the Company Instructions, Manuals, Procedures and Specifications may refer to the obsolete company names ABB STAL, ABB Alstom Power, Alstom Power or Demag Delaval.

A 087 0474-B 00-03 MS Word 97

3.

Terms and Definitions Customer:

PT Cikarang Listrindo

Vendor: Supplier: DL-xxxx-x: K-xxxx-xx: IIA: MoM: NB: NCR: NDE:

Sub-suppliers to Siemens Siemens Siemens Delivery Specifications Siemens Internal Procure Instructions Independent Inspection Authority Minutes of Meeting Notified Body (EC authorised inspection body) Non Conformance Reporting Non Destructive Examination

Approved

A. Mäntykorpi Checked

J. Trillenberg

Latest revision

B) Second issue (for erection) C) Third issue (2013-11-27): for erection D) 2014-04-08: for shop-erection

Archive

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3949 No.

1CS129127

Sheet

3 (4)

Project Quality Plan (PQP) Steam Turbine Unit SST-900 -IP-SV6-34-C471G Dept: MRB: QS:

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third Parties without express authority is strictly forbidden. © Siemens Industrial Turbomachinery AB

4.

Respons. dept

Date

Reg.

QM 2

2013-02-01

BB000158

Prepared

Project name

Reiner Hüpgens

Babelan-Cikarang

Responsible SIT Engineering Department Manufacturing Record Book Quality Survey Codes E = Documentation reviewed and filed by Fabricator or Manufacturer J = Documentation reviewed and filed by SAG M = Documentation reviewed by SAG and supplied to Customer. W = Witness Point R = Review of records

Codes and Standards AGMA ANSI ASME DIN EMC IEC ISO NEC NEMA NRTL

American Gear Manufacturers Association American National Standards Institute American Society of Mechanical Engineers Deutsches Institute für Normung e.V. Electro Magnetic Compatibility International Electro technical Commission International Organisation for Standardisation National Electric Code National Electrical Manufacturers Association Nationally Recognized Testing Laboratory

5. Design Regulation and Approval Organisation The supplied product shall be designed according to the applicable regulations that must be met for approval of the installation prior to commissioning. Applicable codes and standards for the design are specified in the Quality Control Plan. Approval Organisations mainly used are: Inspecta, TÜV, Lloyds or DNV

6. Quality System 6.1.

Quality System approved by Det Norska Veritas: Certificate No: 72232-2010-AHSO-GER-TGA The Quality System is described in the Siemens Energy Guideline QM system.

6.1.1

Project Organisation Note: The Project Manager is responsible for the Organisation Schedule for each project.

7. Notification for witness Preliminary notification will be given 14 days before the witness occasion.

A 087 0474-B 00-03 MS Word 97

Final notification sent at least 5 working days before the witness occasion.

8. Changes facing rev. C (changes in blue bold characters) - PQP (page 1): Doc.No. and BPS-15003 added - Appendix 1 (item 39, Reference and … Standards): IEC 60034 instead of NEMA-MG1 Approved

A. Mäntykorpi Checked

J. Trillenberg

Latest revision

B) Second issue (for erection) C) Third issue (2013-11-27): for erection D) 2014-04-08: for shop-erection

Archive

HG

3949 No.

1CS129127

Sheet

4 (4)

Project Quality Plan (PQP) Steam Turbine Unit SST-900 -IP-SV6-34-C471G

Respons. dept

Date

Reg.

QM 2

2013-02-01

BB000158

Prepared

Project name

Reiner Hüpgens

Babelan-Cikarang

- Appendix 1 (item 40, Reference and … Standards): IEC 60034 instead of NEMA-MG1

A 087 0474-B 00-03 MS Word 97

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third Parties without express authority is strictly forbidden. © Siemens Industrial Turbomachinery AB

9. Appendix 1: Quality Control Plan (Shop Fabrication Site)

Approved

A. Mäntykorpi Checked

J. Trillenberg

Latest revision

B) Second issue (for erection) C) Third issue (2013-11-27): for erection D) 2014-04-08: for shop-erection

Archive

HG

3949 No.

1CS129127

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector #

HG

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

Complete Steam Turbine Unit SST-900 1 HG 2100 IP Turbine Assembly

5

Review of equipment design, manufacturing procedures, qualifications and test requirements Review of process operation & safety Assembly Clearence Check Final Inspection incl. Routine Check of Electrical Installation in SAG workshop Review of Verifying Doc

6

Review of MRB

7 HG 2110 IP Turbine Rotor

Assembled Rotor, Balancing

EN 13480-5 and SAG 1CS49705 standard, Contract SAG Standard and Contract Siemens' Standard ISO 1940 and ISO 11342 K-2095-12 G2.5 243767

8

Assembled Rotor, Over speed Test

120 % Rated Speed during K 8950-1 2 min.

9

Manufacturing, test and SAG Material Standards inspection of Rotor Forging and Stahl-Eisen Prüfblatt SEP1950 of May 1987

2 3 4

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

SAG Turbine Performance

1CS38145

Drawings and Approved ITP´s

J

SAG Turbine Performance

1CS38145

Approved P&ID

J

SAG Standard Procedure

SAG Dwg

Measurement Record

SAG Standard

1CSD347155

SAG Release Note

M

SAG Release Note

M

DL-1465-1

MW

MRB

MW

Test Report

MW

Test Report

M

Cert. EN 10204-3.1 Heat Treatm.Report Heat Indication Report NDE Test Report

M

W

W

Page1(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

10 HG 2111 IP Turbine Blades

K-2008-7

11 HG 2111 IP Turbine Blades, last stage

K-2008-7 Magnetic particle testing: 281203

12 HG 2121 IP Turbine Inlet Casing

Review of welding procedure and qualifications

EN 15607-15614/287 or ASME IX

13

Manufacturing, test and inspection of Cast Steel Casing

SAG Standards

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

DL 2020-2 K-2020-2 K-2020-7 K-2020-41 K-2020-72 DL 1440-5 281189 K-2072-4 EN 1369: 1996 Ultrasonic test acc. to dwg Radiopgraphic test: 281046 Magnetic particle testing: 281049 Penetrant testing: 281052

Verifying Doc

QS

Material certificate 3.1 acc. to EN 10204 Report from Magnetic particle testing

M

WPS and WPQR

J

Certificate EN 10204-3.1 Heat Treatment Log Report NDE Test Reports

M

IIA

Client Witness marked W

Note

M

Can be reviewed at Siemens Work Shop

Page2(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

14

15 HG 2122 Turbine Exhaust Casing 16

17

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Hydrostatic Test of Machined Casing

Test Pressure (in room 281021 temp.) acc. to drawing. Test time not less than 15 Review of welding EN 15607-15614/287 or DL 2020-3 procedure and ASME IX K-2020-6 qualifications K-2020-7 Manufacturing, test and SAG Standards K-2020-5 inspection of welded Steel Ultrasonic test Casing acc. to dwg Magnetic particle testing: 281049 Hydrostatic Test of Machined Casing

18 HG 2130 Diaphragms

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Verifying Doc

QS

Pressure Test Cetificate

M

WPS and WPAR

J

Certificate EN 10204-3.1 Heat Treatment Log Report NDE Test Reports

M

Test Pressure (in room 281021 Pressure Test temp.) acc. to drawing. Test Cetificate time not less than 15 minutes. DL1460-9 Test Report DL1460-18 DL1460-20 K-2020-33 Penetrant testing: 281052 Magnetic particle testing: 281083 Ultrasonic test acc. to dwg

IIA

Client Witness marked W

Note

M

J

Can be reviewed at Siemens Work Shop

Page3(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

19 HG 3350 IP-Inlet Steam Manufacturing, Test & SAG material standards Inspection of Valve Casing and Emergency Stop Gütestufe 1/3 EN1559 Valve (ESV, MAB10 AA005) incl. Strainer 20

SAG Reference

DL 1440-5 DL-2020-2 K-2020-72

Hydrostatic test

Test Pressure (in room temp.) acc. to drawing. Test time not less than 15 minutes. 21 HG 3350 IP-Inlet Steam Manufacturing, Test and ASME / ANSI B16.34 Manufacturer procedure Control Valve (CV, Inspection of Valve Casing MAB10AA105) 22

Hydrostatic test

23 HG 3350 Servomotors / Valves

Functional Testing

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

SAG Standard

Verifying Doc

QS

EN 10204-3.1 Heat Treatment Log Report NDE Test Reports

Client Witness marked W

Note

M

Pressure Test Cerificate

Certificate 10204-3.1

IIA

MW

EN

M

Manufacturer Test report procedure 1CSD 285 012 Functional Test Report

M M

Page4(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

Auxilliary Piping 24 HG 3010 Piping Material

Review of verifying doc. and final inspection

EN 13480 and SAG standard

1CS49705

Material Test Certificates

M

Supplier Standard Procedure

Approved ITP's and production documents (e.g. WPS, WPQR)

E

Certificate EN 10204-3.1 Hydrotest Report NDE Test Reports Pressure Test Certificate Material Test Certificate NDE Test Reports ASME VIII Div. 1

M

ASME VIII

Certificate

M

ASME / ANSI B16.34

Certificate

M

Test Report

M

Release Note

M

Gland Steam System MAW 25 HG 3120 Gland Steam Unit

26

Review of equipment design, manufacturing procedures, qualifications and test requirements Manufacturing, Test and Inspection of Piping

SAG Delivery Specification and ASME VIII Div. 1

EN 13480

27

Manufacturing, ASME VIII Div. 1 Test & Inspection of Water ASME V, Art. 2 and 7 Separator

28

Manufacturing, Test & Inspection of Safety Valve Manufacturing, Test & Inspection of Pressure Control Valve Functional Test and Inspection Review of verifying doc. and final inspection

29

30 31

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Manufacturers standard EN 13480-5 and SAG standard

SAG Delivery specification 316 264 1CS49705

M

Page5(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

Leak-off Steam System MAM 32 HG 3130 Gland Steam Condenser with Fan 33

34

Review of equipment design, manufacturing procedures, qualifications and test requirements Test and Inspection

SAG Delivery Specification and ASME VIII Div. 1

Review of verifying doc. and final inspection

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Supplier Standard Procedure

Approved ITP's and production documents (e.g. WPS, WPQR)

E

SAG Technical SAG Delivery Specifications and Supplier specification Standard Procedure ASME VIII Div. 1 ASME V, Art. 2 and 7

Pressure Test Certificate Material Test Certificate NDE Test Reports ASME VIII Div. 1

M

EN 13480-5 and SAG standard

Test Report SAG Release Note

M

1CS49705 SAG Delivery Specification

Page6(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

Lube Oil System MAV 35 HG 3230 Lube Oil Unit

36

37

38

39

40

41

Review of equipment design, manufacturing procedures, qualifications and test requirements Manufacturing, Test & Inspection of Piping

SAG Delivery Specification and ASME VIII Div. 1

Approved ITP's and production documents (e.g. WPS, WPQR)

E

EN 13480

Pressure Test Certificate Material Test Certificate NDE Test Reports

M

Manufacturing, Test & Inspection of Lube Oil Tank Manufacturing, Test & Inspection of Duplex Filter

EN 15607-15614/287 or ASME IX

Leakage Test Report

M

ASME VIII Div. 1 ASME V, Art. 2 and 7

Pressure Test Certificate Material Test Certificate NDE Test Reports ASME VIII Div. 1

M

Manufacturing, Test & Inspection of Lube Oil Pumps, AC Motor driven Manufacturing, Test & Inspection of Lube Oil Pump, DC Motor driven Review of verifying doc. and final inspection

Motor 60 Hz acc to IEC60034

Works Certifacates acc. To EN 10204-2.1

M

Motor acc to IEC60034

Works Certifacates acc. To EN 10204-2.1

M

Test Report SAG Release Note

M

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

EN 13480-5 and SAG standard

Supplier Standard Procedure

1CS49705 SAG Delivery Specification

Page7(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector Item

Activity Description

42 HG 3231 Oil Coolers

Manufacturing, Test & Inspection

43 HG 3240 Lubrication Oil Purifier

Manufacturing, Test & Inspection

#

HG

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

ASME VIII Div. 1 ASME V, Art. 2 and 7

SAG Delivery specification

Pressure Test Certificate Material Test Certificate NDE Test Reports ASME VIII Div. 1

M

SAG Delivery Specification and ASME VIII Div. 1

SAG Delivery specification

SAG Release Note

M

IIA

Client Witness marked W

Note

Oil Purifying System

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Page8(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

Control oil System MAX 44 HG 3330 Control Oil Unit

45

46

47 48

Review of equipment design, manufacturing procedures, qualifications and test requirements Manufacturing, Test & Inspection of Accumulators

SAG Delivery Specification and ASME VIII Div. 1

Supplier Standard Procedure

Approved ITP's and production documents (e.g. WPS, WPQR)

E

ASME VIII Div. 1 ASME V, Art. 2 and 7

SAG Delivery specification

Pressure Test Certificate Material Test Certificate NDE Test Reports ASME VIII Div. 1

M

Manufacturing, Test & Inspection of Hydraul Oil Tank Functional Test and Inspection Review of verifying doc. and final inspection

EN 15607-15614/287 or ASME IX

Leakage Test Report

M

Test Report

M

SAG Release Note

M

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Manufacturers standard Manufacturers and SAG standard

SAG Delivery specification 1CS49705

Page9(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

GENERATOR MK 49 HG 4100 Generator and Line Final Inspection & Neutral Side Cubicle 50 Doc. Package Review 51 Performance Test/Stand Still Test of Generator.

52 53 54

SAG Test Program STI 0200-5E IEEE/ANSI C50.13 acc. standard work shop The routine tests shall be test program, Manufactures inspection and testplan performed for each generator in the supplier’s (DPQD-00001004 together with 1CSD439331 and workshop irrespective of the 1) Note DPQD-00001005 together with 1CSD439857), to Routine Test in IEEE/ANSI Document no. STI020005E, Quality and Standards, Generator tests, IEC Balancing and Overspeed ISO 1940 and ISO 11342 Test of Complete Rotor G2.5 Manufacturing, Test & ASME VIII Div. 1 Inspection of Cooler ASME V, Art. 2 and 7 Routine Shop Test of Line SAG Test Program STI & Neutral Side Cubicle 0200-5E ANSI acc. standard work shop test program, Manufactures inspection and testplan.

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Delivery Specification acc.to SAG P.O.

1CS62244 1CS74278

Delivery Specification acc.to SAG P.O.

SAG Release Note

MW

SAG Release Note Test Report

MW MW

Test Report

MW

Manufacturing Data Report Test Report

W

M M

Page10(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

Client Witness marked W

Note

Voltage Regulator MKY 55 HG 4420 Voltage Regulator

Manufacturing and Test of Vendors ITP, UL, NEC Voltage Regulator

Delivery Specification acc.to SAG P.O.

Test Report

J

1CS38145

Approved ITP's and production documents (e.g. WPS, WPQR)

E

Delivery Specification acc.to SAG P.O. Delivery Specification acc.to SAG P.O. SAG Test procedure

Test Report

E

Test Report

E

Test Report

M

1CS49705

SAG Release Note

M

Control Equipment CJJ 56 HG 4430 Control Equipment Review of equipment design, manufacturing and Cubicles procedures, qualifications and test requirements

SAG Turbine Performance UL, NEC, NEMA 12

57

Manufacturing and Test of Vendors ITP Turbine Automation

58

Manufacturing and Test of Vendors ITP Turbine Controller and Protection

59

Workshop Test On repeat units only reduced Workshop Test. Final Inspection

60

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Vendors ITP

Vendor ITP has to be sent for approval to SAG

Page11(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

SAG Reference

Reference and Acceptance Criteria Codes and Standards

Verifying Doc

QS

IIA

Client Witness marked W

Note

TranSAGion Piece for Air Cooled Condenser 61 HG 6144 Transition Piece

Manufacturing of Locating SAG Standards Part

Ultrasonic test Certificate acc. to dwg EN10204-3.1 Magnetic NDE Test Reports particle testing: 281049

M

62

Welding Procedure Identification and Qualification

EN 15607-15614/287 or ASME IX

DL-2020-3 K-2020-5

WPS and WPAR

M

63 HG 9180 Valves, external delivery

Manufacturing, Test & Inspection

SAG Delivery Specification and ASME / ANSI B16.34

Supplier Standard Procedure

Inspection Certificate

M

Valves

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Page12(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

SAG Reference

Verifying Doc

QS

IIA

JW

W

Client Witness marked W

Note

Preheater 64

65 66

67 68

Activities prior to HP Preheater 1LAD10AC010/020 production 2LAD10AC010/020 - Pre inspection meeting - Inspection and Test Plan - Fabrication and Inspection Sequence Plan - Third Party - Material specification - Weldmap - Heat treatment - Non destructive testing - NDT Personnel - Welder registration - Process description of "Einwalzprobe" - Inspection of materials and material test reports Test of "Einwalzprobe" before manufacturing Manufacturing, test and inspection

- ASME VIII - ASME IX - ASME V - SNT-TC-1A - ASME IX - ASME II

- Manufacturer's standard - Manufacturer's standard

Functional Test and - Manufacturer's standards Inspection Hydrostatic Pressure Test - ASME VIII

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

- SAG Delivery Approved ITP's, Specification Fabrication and Inspection Sequence Plan and production documents (e.g. WPS, WPQR)

SAG Release Note - SAG Delivery Material Test Certificate specification NDE Test Reports - SAG Delivery Test Report specification - SAG Delivery Pressure Test specification Cetificate

Vendor ITP, Fabrication and Inspection Sequence Plan has to be sent for approval to SAG

W M

MW MW

W

Page13(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

71 72

73

Reference and Acceptance Criteria Codes and Standards

Review of verifying doc. and final inspection

69

70

Activity Description

LP Preheater 1LCC10A010/020 2LCC10A010/020

Manufacturer's and SAG's standard Fumigation according to ISPM 15 Activities prior to - ASME VIII production - ASME IX - Pre inspection meeting - ASME V - Inspection and Test Plan - SNT-TC-1A - Fabrication and - ASME IX Inspection Sequence - ASME II Plan - Third Party - Material specification - Weldmap - Heat treatment - Non destructive testing - NDT Personnel - Welder registration - Process description of "Einwalzprobe" - Inspection of materials and material test reports Test of "Einwalzprobe" before manufacturing Manufacturing, test and inspection Functional Test and Inspection

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

SAG Reference

1CS49705

Verifying Doc

SAG Release Note

- SAG Delivery Approved ITP's, Specification Fabrication and Inspection Sequence Plan and production documents (e.g. WPS, WPQR)

- Manufacturer's standard

SAG Release Note

- Manufacturer's standard

- SAG Delivery Material Test Certificate specification NDE Test Reports

- Manufacturer's standards

- SAG Delivery Test Report specification

QS

IIA

Client Witness marked W

Note

MW

JW

W

Vendor ITP, Fabrication and Inspection Sequence Plan has to be sent for approval to SAG

W M

MW

Page14(15) ST-900-IP-SV6-34-C471G

Project name: Babel-Cikarang SST-900

Appendix to Project Quality Plan (PQP) 1CS129127 SIEMENS Project ref. BB000158

2014-04-08 Revision: D

E1 = Documentation Reviewed and filed by Manufacturer, J = Documentation reviewed and filed by Siemens, M = Documentation Reviewed by Siemens and supplied to Client, W = Witness Point by Siemens, Client or by any Indipendent Inspector HG

#

Item

Activity Description

Reference and Acceptance Criteria Codes and Standards

74

Hydrostatic Pressure Test - ASME VIII

75

Review of verifying doc. and final inspection

Appendix 1, Quality Control Plan (Shop Fabrication Site) prepared by Reiner Hüpgens (QMiP)

Manufacturer's and SAG's standard Fumigation according to ISPM 15

SAG Reference

Verifying Doc

- SAG Delivery Pressure Test specification Cetificate 1CS49705 SAG Release Note

QS

IIA

MW

W

Client Witness marked W

Note

MW

Page15(15) ST-900-IP-SV6-34-C471G