2039-r-inq-mx-0006-0001

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 2 of 16

TABULATION OF REVISED PAGES Revision

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0

All

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TABULATION OF HOLDS Page /Section

Description

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

SUPPLIER:

Job No.

PO No.

Inquiry / P.R No

Shipping to:

Sr. No.

As per PO

QTY.

REV. 0 10-May-18 Page 3 of 16

JI-2039 2039-R-INQ-MX-0006-0001

PO Date

Delivery Date:

DESCRIPTION

TAG NO.

§ Title: Chemical Dosing Skids § Project: LSTK PACKAGE FOR NHT, PENEX and Balance of Unit for MSBP-KR § Requisition No.: 2039-R-INQ-MX-0006-0001 § Scope: Design, engineering, material procurement, manufacture, inspection and testing (witnessed), surface preparation, cleaning and painting, storage preservation, packing and forwarding, documentation, supply, supervision of installation, pre-commissioning and commissioning, proving the performance guarantee and providing mechanical warranties of Chemical Dosing Skids in accordance with the requirements stated in this requisition and other attached / referred Annexures & Attachments. Refer Annexure-1 for detailed scope of supply and work. List of Dosing Skids to be Quoted

1.

1 No.

Condensate Injection Skid comprising of Condensate vessel (MR-V-19), Condensate Injection pump (MR-P-09), Chloride Injection pumps (MR-P10 and MR-P-11), Instrumentation, Intra skid piping etc. as detailed in Annexure-1.

MR-LZ-30

2.

1 No.

Sulphide Dosing Skid comprising of Sulfide storage vessel (MR-V-30), Sulfide Injection pumps (MR-P-12 A/B), Instrumentation, Intra skid piping etc. as detailed in Annexure-1

MR-LZ-31

3.

1 No.

Corrosion Inhibitor Injection Skid comprising of Corrosion Inhibitor Injection pump (MN-P-07A), Instrumentation, Intra skid piping etc. as detailed in Annexure-1 Pump and Motor (MN-P-07B) shall be supplied as Warehouse spare

MN-LZ-30

4.

1 No.

TSP (Tri Sodium Phosphate) Dosing System comprising of TSP vessel (MN-V-36), TSP Mixer (MN-MX-30), TSP dosing pumps (MN-P-36 A/B), Instrumentation, Intra skid piping etc. as detailed in Annexure-1

MN-LZ-33

Other Items 5.

Lump Sum

Documentation shall be as per the requirement specified in attached Project SDRL (Annexure-2) and Vendor document procedure (Annexure-11). All documentation shall be in English.

6.

Lump Sum

Surface preparation & painting for complete scope of supply as per project specification B034-000-79-41-PLS-01.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039 Sr. No.

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 4 of 16

QTY.

DESCRIPTION

7.

Lump Sum

Inspection and testing shall be in accordance with Data Sheets, Approved ITP, Specification for Dosing Packages (6-41-0301), Specification for Positive Displacement pumps- Controlled Volume (6-41-0021), Specification for Mechanical Agitators (6-26-0001) and other specifications, Codes and Standards attached and cross referred in the attachments enclosed with this requisition

8.

-

Performance and Mechanical Guarantees shall be as mentioned in this requisition (Engineering notes – Sr # 5)

9.

Export packing and Preservation shall be suitable for the expected mode of transport and for minimum 12 months of storage at site.

10.

Lump Sum Lump Sum

11.

1 Set

Special tools and tackles, as per SUPPLIER recommendation, for complete scope of supply.

12.

1 Set

Start-up, Pre-commissioning & Commissioning Spares: As recommended by SUPPLIER

13.

1 Set

Following Mandatory spares a) As required by Clause 11.0 of 6-41-0301 b) Instrumentation spares as required by B034-000-16-51-ML-7200 c) 1 set of valve assembly + 1 set of diaphragms for each tag of dosing pump Note: "set" means the quantity required for full replacement of that part in one machine.

14.

1 Lot

Quality control / Quality assurance requirements as per SSQRF (Annexure-3), Inspection Methodology B034-9-1842-1001 (Inspection category B) and EIL Inspection and Test Plans attached with the RFQ

Participation in Kick-off meeting, PIM, Engineering review meeting, etc. (as applicable) at a location determined by the Purchaser.

OPTIONS: Site Supervision of Erection work and Commissioning: (Separate price): 15.

---

SUPPLIER shall quote per diem rates with total number of days to be indicated for services of qualified supervisor / engineer for assisting erection, start-up, commissioning, field adjustments and alignments of mechanical / structural components

TAG NO.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039 Sr. No.

QTY.

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 5 of 16

DESCRIPTION 2 Years Operational Spares: (Separate price)

16.

---

2 Years Operational Spares: Itemized Price list based on Supplier recommendation to be provided with BID. Price list so provided shall have price validity period of 1 year and extended for 2 years with price escalation. This shall as a minimum include the items listed in AE-S-3711 (enclosed as part of attachments to this requisition) for Controlled volume pumps and Mixers / Agitators. For Motor, the recommended spares for two years operation for each rating and type shall include the following as a minimum: a. Bearings for DE & NDE b. Cooling fan c. Terminal block d. Terminal box cover with screws.

17.

Participation in 3D- Model review meeting (Separate price) Per diem rates for attending the 3D-Model review meeting by Supplier at the location determined by Purchaser.

18.

3D model of the package (Separate price) 3D model of the package in PDMS 12.1 SP4 HF 41

19.

Tested and Third party certified lifting beam or spreader bar with chain hooks, wire ropes and shackles to facilitate shipment, transportation and erection. Calculation of lifting beam shall be provided.

TAG NO.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 6 of 16

A. ENGINEERING NOTES Sl. No.

DESCRIPTION GENERAL The definitions and abbreviations used in the refinery and design documents are: BPCL Kochi Refinery – MS Block Project PROJECT LSTK Package for NHT, PENEX and Balance of units.

1.

COMPANY

Bharat Petroleum Corporation Limited, India.

PMC

Project Management Consultants to Company (M/s ENGINEERS INDIA LIMITED)

CONTRACTOR

Petrofac International (UAE) LLC

BIDDER SUPPLIER VENDOR

/

To whom Inquiry being issued Selected vendor

2.

Any document listed in this requisition/cross referenced, if not available to bidder shall be requested by bidder.

3.

Sub suppliers for all major bought-out items shall be as per attached Approved Vendor list (Annexure-5) only. In case of any conflict/ inconsistency among various documents attached/referred, following order of precedence shall govern: a) Mechanical Datasheet / This Requisition. b) Job Specification for Rotating Equipment Doc. # B034-000-80-43-SP-0002. c) Standard Specifications for Dosing package (6-41-0301), Positive displacement pumps – Controlled Volume (6-41-0021) and Mechanical Agitators (6-26-0001). d) All other specifications. e) Referred codes and standards.

4. It shall be the responsibility of the SUPPLIER to also comply with the requirements of the statutory rules (i.e. city, state, national, provincial, etc. codes or ordinances), which will apply in the location where the item is to be installed. In case of conflict between statutory requirements and this requisition, more stringent requirements shall govern. However, any conflict / discrepancy noticed by Supplier in the above mentioned documents shall be submitted to Contractor for approval and Contractor decision shall be final without any commercial Implication to Contractor.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

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A. ENGINEERING NOTES PERFORMANCE & MECHANICAL GUARANTEE: SUPPLIER shall be fully responsible for all equipment supplied by him including bought out items. All equipment shall be fully guaranteed for damage free operation, performance, mechanical design, material selection for service, workmanship for the complete unit during its service life. 5.

SUPPLIER shall guarantee the following: a. Performance of the pump within the tolerances stated in API 675 / project specification b. Pulsation in discharge line within +/-3% of mean line pressure c. Steady state flow accuracy within +/- 1% of mean delivered flow at actual set point over the turndown ratio d. Linearity and repeatability across the turndown as per API 675 e. Noise levels for complete unit as per data sheet and this requisition. MECHANICAL (Only few salient points are listed here. Supplier is expected to review all attached specifications / documents and prepare their offer accordingly)

6.

Package shall be designed for a minimum life of 20 years, under the specified service conditions.

7.

Package noise level shall not exceed 85 dBA when measured at One-meter distance from the skid in any direction. Acoustic hoods shall not be used for any equipment.

8.

Package shall be designed as per Package data sheet, P&ID, UOP specification 5-13-9, Standard specification for Dosing Package (6-41-0301), Job Specification for Rotating equipment (B034-000-80-43SP-0002) and all other specifications attached with this requisition. In case of any deviation to this requisition or its attachments, Bidder to submit the same in the format enclosed as Annexure-4 and submit for Contractor and PMC approval.

9.

For Equipment Qualification criteria, Refer Cl.4.0 of 6-41-0301 for Dosing package, Cl. 1.7 of 6-41-0021 for Dosing pumps and Cl.2.1.2 of 6-26-0001 for Agitators

10.

Vessels / tanks shall comply with relevant code / design standard specified in data sheet and all the standard drawings / specifications / attachments as enclosed with this requisition. Rules for bottom plate design for flat bottom atmospheric Vessel /tank. i. Allowable stress in bending shall be 0.66 x yield stress at design temperature

11.

ii. Allowable deflection of plate shall be limited to T/2 where T is corroded thickness of plate. iii. Stiffeners shall be designed such that deflection is limited to L/325 where L is span of the stiffener. Contribution of plate if considered shall be limited to 16T on either side of stiffener where T is corroded thickness of plate. Stiffeners shall be designed / placed in such a way that process flow is not obstructed & necessary access is available for Inspection & maintenance

12.

Antivortex-baffles if required in the dosing tank shall be provided by Supplier to ensure proper mixing.

13.

Piping within skid shall comply with Piping Material Specification B034-6-44-0005-7200 and Valves shall comply with Valve material specification B034-6-44-0006-7200 and other Piping specifications as listed in Section C of this requisition.

14.

Dosing pumps shall be suitable for trouble free operation over the full turndown range specified in the mechanical datasheets of pumps.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 8 of 16

A. ENGINEERING NOTES 15.

Supplier shall provide suitable arrangement for supporting the agitator shaft with impellers during removal of gear box for maintenance and details of such arrangement shall be furnished.

16.

All coupling and exposed rotating parts shall be provided with suitable guards of non-sparking type.

17.

Removable coupling guard shall be provided which shall be fabricated from non-sparking material, and shall be open at the bottom to permit manual shaft rotation. The guard shall be sufficiently rigid to withstand deflections as a result of bodily contact of nominally 100 kg. Coupling guard shall also have a hinge to open and see the healthiness of the coupling shims from top.

18.

Local Push Button Station for Motors shall be provided by Contractor. Supplier to provide sufficient space at skid edge and suitable arrangement for installation of the same by Contractor.

19.

Headroom clearance for the rain guard supplied for TSP dosing skid (MN-LZ-33) shall be minimum 2.2 m from the maintenance platform on the skid.

20.

When “safe height” is indicated either in process data sheet or P&ID, the bidder shall route the vent piping to minimum 3 meters above the highest platform on the skid. Vent piping should be designed as self-supporting, without any external structural support.

21.

Platform gratings, handrails, ladders, steps, other structural items etc. shall conform to the applicable Structural specifications and drawings attached with requisition.

22.

Supplier to ensure sufficient operation and maintenance space is available within skid. As a minimum, Supplier shall comply with Piping design basis A870-999-16-43-EDB-1001 for ensuring the space availability.

23.

Purchaser tie in points (drains, Vents etc.) shall be minimized by combining lines in similar service.

24.

Supplier to provide first support from Tie in point as partial anchor (3 way stop with zero gap) within 500 mm from the tie in point.

25.

Stress analysis of Piping, support design and supporting for all lines within the packaged skid are in Supplier scope of supply.

26.

Allowable loads at tie in flange shall be as per Appendix 1 of standard nozzle load table Doc. no. PEC-ENSTN-L-377. Accordingly, the first support from tie-ins shall be designed

27.

28.

29.

Inspection methodology shall be as per C-1.11 B034-9-1842-100, Inspection category B. All spares supplied by bidder shall be properly wrapped and packed so that spares will be preserved in as new condition under the normal condition of storage envisaged and shall be properly tagged & coded so that at a later stage the same can be identified. Packing list shall be furnished so that parts can be identified without uncrating. Owner has a requirement to populate the equipment data in their Meridium formats which are in excel format. Applicable formats are attached as part of Annexure-8. Bidder shall fill – in the data after code-1 approval of drawings and submit to PIUL for approval during Post order stage.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 9 of 16

A. ENGINEERING NOTES Equipment up to dimensions of 12 Mtrs. (L) x 3 Mtrs. (W) x 3 Mtrs. (H) inclusive of all Nozzle & Saddle Projections & height & weight upto 32 MT can be transported from anywhere in India by Road to BPCL Refinery on Mechanical Trailers. 30. Equipment up to dimensions of above 12 mtrs. upto 25 Mtrs. (L) x above 3 mtrs. Upto 5.5 Mtrs. (W) x 4.5 Mtrs. (H) inclusive of all Nozzle & Saddle Projections & height & weight upto 110 MT can be transported from anywhere in India by Road to BPCL Refinery on Hydraulic Axle Trailers ELECTRICAL: 31.

MV motors shall be as per EIL Standard Specification 6-51-0064 and datasheet for MV motors attached

32.

Electric motor design temperature (IS-9676) shall be 45 deg C. Electric motor shall be suitable for relative humidity of 95% at 45 DEG C.

33.

Power supply for MV electric motor (0.18 kW to 160 kW) shall be 415 V +/-6%, 50 Hz+/-3%

34.

Motor less than 0.18 kW shall be suitable for power supply of 240 V AC.

35.

Motors shall be totally enclosed, fan cooled type and suitable for continuous use. Motors shall be with continuous maximum rated. DOL start MV motors shall be suitable for starting under specified load conditions with 75% of the rated voltage at the terminals

36.

Motors installed outdoors shall have GI canopy for additional weather protection

37.

Motors shall be IP55 protected. Insulation class for Motors shall be Class F with temperature rise limited to Class B

38.

Starting current for MV motors shall be 600-700%+IS Tolerance

39.

40.

All MV motors suitable for installation in Hazardous area shall be energy efficient IE2 type as per IS 12615:2011. Earthing: 1. All motors shall have provision for double earthing. 2. Supplier to provide G.I earth plates for the pump motor skid. Further earthing of all equipment’s within the skid like motors, instruments, analyzers, junction boxes, local panels etc. shall be by Supplier. 3. All earth plates shall have provision for inter connection to owner’s main earth grid at two points. 4. Earth plate provided by Supplier shall be of 400x75x10mm size and shall be provided with 10 dia holes for 8mm dia bolts.

41.

The internal connections within the main terminal box shall be copper and of sufficient size, strength, and configuration to enable a solid connection of the supply cables without excessive stress on the conductors.

42.

All motors shall be provided and transported with IP-55 metallic blocking plugs (non- flameproof) fitted for all cable entries of motor (i.e. power, space heater, RTD/ BTD, etc.) to prevent ingress of water during transportation/ storage

43.

Supplier to do plastic wrapping of all electrical equipment for shipping from works to site. In general, all electrical equipment shall be suitable for Exde, Zone 2, IIB, T3.

44.

The following statutory approval certificates shall be submitted for all field equipment to be installed in hazardous areas. i)

Type Test Certificate from independent testing authorities such as CIMFR / BASEEFA /

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 10 of 16

A. ENGINEERING NOTES ATEX / equivalent test house ii) Applicable CCoE/ PESO approval certificates. iii) Valid BIS license for all Ex-d equipment (equipment procured from India)

45.

Supplier shall ensure the availability of spare parts and maintenance support services for the offered equipment at least for 15 years from the date of supply. Supplier/ sub-Supplier shall give a notice of at least one year to the end user of equipment and EIL before phasing out the products/spares to enable the end user for placement of order for spares and services All routine and acceptance tests as specified by the applicable standards shall be carried out by the Supplier. Any other test and quality assurance requirements as defined elsewhere in the package shall also be complied. INSTRUMENTATION:

46.

Refer Annexure-1 of this requisition, Sheet “Instrumentation requirements” for Instrumentation Scope of supply/work and technical notes.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

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REV. 0 10-May-18 Page 11 of 16

B. INFORMATION / DATA REQUIRED TO BE SUBMITTED ALONG WITH THE BID Sl. No.

DESCRIPTION

1.

Detailed techno commercial proposal for the complete scope.

2.

Filled in Annexure-1 Scope of Work & Supply sheet.

3.

Filled in datasheets for Dosing pumps.

4.

General Arrangement Drawing with “not to exceed” dimensions and load data.

5.

Piping and Instrumentation diagrams

6.

List of utilities (if any) with their details.

7.

Electrical load data in the format enclosed as Annexure-10

8.

Inspection & Test Plan (based on the EIL ITPs attached with the requisition)

9.

List of Deviations with respect to all attachments enclosed with this requisition in the format attached as Annexure-4

10.

Filled in Equipment Record Proforma (Annexure-7) for Pumps and Supplier standard Reference list for dosing pumps

11.

Reference list of similar dosing packages (with Broad specs)

12.

Reference list for AODD pump, Agitator, and its Gear box

13.

Reference list for the similar supplied vessels (with broad parameters & Dimensions) in last 7 years in case, Packager manufactures the vessel

14.

Standard catalogues for Dosing pumps, AODD pumps and Mechanical Agitators

15.

Packing list shall be provided as per the template attached as part of Annexure-9.

16.

Lubrication schedule in the format enclosed as Annexure-6

17.

Prices for optional items specified in the requisition.

18.

Spare part list (Start-up, Pre-commissioning & Commission spares as per SUPPLIER’s recommendation)

19.

Special tools list

20.

Mandatory Spares List with price breakup

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 12 of 16

C. ATTACHMENTS WITH THIS REQUISITION Sl. No.

DESCRIPTION

DOCUMENT No.

REV. No.

Section-A: DATA SHEETS A.1

MDS for Condensate Injection Skid Tag # MR-LZ-30

2039-R-DPS-MR-0009-0001

A

A.2

MDS for Sulphide Dosing Skid Tag # MR-LZ-31

2039-R-DPS-MR-0010-0001

A

A.3

MDS for Corrosion Inhibitor Injection Skid Tag # MN-LZ30

2039-R-DPS-MN-0011-0001

A

A.4

MDS for TSP Dosing Skid Tag # MN-LZ-33

2039-R-DPS-MN-0012-0001

A

Section-B: PROCESS B.1

Piping and Instrumentation drawing – Corrosion Inhibitor and Sulfide Injection

2039-P-PID-MN-1149-0001

A

B.2

Piping and Instrumentation drawing – Chemical (TriSodium Phosphate) dosing System

2039-P-PID-MN-1173-0001

A

B.3

Piping and Instrumentation drawing – Chloride Injection

2039-P-PID-MR-1159-0001

A

2039-P-PID-MR-1160-0001

A

2039-P-PID-MR-1161-0001

A

B.4 B.5

Piping and Instrumentation drawing – Condensate Vessel Piping and Instrumentation drawing – Sulfide Injection Pumps Section-C: MECHANICAL

C.1

Standard specification for Dosing packages

6-41-0301

0

C.2

Standard specification for positive displacement pumps Controlled volume

6-41-0021

4

C.3

Standard specification for Mechanical Agitators

6-26-0001

3

C.4

Job Specification (Rotating Equipment)

B034-000-80-43-SP-0002

B

C.5

UOP Specification for Proportioning Pumps

5-13-9

-

C.6

Inspection and Test Plan for Reciprocating pumps – Controlled Volume

6-81-0052

3

C.7

Pressure Vessels Carbon Steel

C.8

Vessel tolerances (*)

7-12-0001

6

C.9

Support for Horizontal Vessel (*)

7-12-0002

6

C.10 Fire proofing and Insulation supports (*)

7-12-0025

6

C.11 Angle leg Support (*)

7-12-0006

6

C.12 Pipe Leg support (*)

7-12-0007

6

C.13 Manhole with Davit (*)

7-12-0010

7

C.14 Manhole with hinged cover (*)

7-12-0009

7

3-11-9

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

C.15 Nozzle reinforcement and Projection (*) C.16 Site specific seismic spectra C.17

Job specification for Columns, Vessels, Storage tanks & Heat Exchangers (Static equipment)

C.18

Inspection and Test Plan for Pressure Vessels/ColumnsCarbon Steel

REV. 0 10-May-18 Page 13 of 16

7-12-0013

6

B034-000-16-54-DB-0001

0

B034-000-80-43-SP-0003 6-81-0011

C.19 Baffles (*)

3-115-8

C.20 Vortex breakers (*)

3-122-7

C.21 Raised Vortex breakers (*)

3-123-7

0 03

C.22 Ladder Rungs for Manhole / Demister (*)

7-12-0011

6

C.23 Standard bolt hole orientation (*)

7-12-0015

6

7-12-0024

8

C.25 Earthing lug (*)

7-12-0026

6

C.26 Nameplate (*)

7-12-0027

6

C.27 Manufacturer Name plate (*)

7-12-0028

6

C.28 Bracket for Name plate (*)

7-12-0029

6

C.24

Lifting lug top head type (For Vertical Vessels/ Columns) (*)

(*) These are Construction drawings and will be furnished to successful bidder post order. In case bidder requires the same for the purpose of quotation, bidder to request for the same. Section-D: ELECTRICAL D.1

Specification for Energy Efficient Medium Voltage Induction Motors

6-51-0064

01

D.2

Specification for Electrics of Package equipment

6-51-0093

04

D.3

Inspection and Test Plan for Medium Voltage Motors

6-81-1032

05

D.4

UOP Specification for Electric Motors

D.5

MV Motor Datasheet

D.6 D.7

7-12-6 B034-000-16-50-DS-0501

A

Typical earth plate and fixing details

7-51-0103

6

Typical arrangement for earthing of motor

7-51-0104

5

Section-E: INSTRUMENTATION E.1

Pressure Gauge Piping Assemblies

6-101-7

E.2

External Displacement Level Instrument Piping Assemblies

6-109-6

E.3

Orifice Plates

6-111-7

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039 E.4 E.5 E.6

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

Gauge glasses Standard Specification for Instrumentation of Package units Instrument Connection On Vessel, Standpipes and Tanks

REV. 0 10-May-18 Page 14 of 16

6-20-8 6-52-0052

3

7-52-0001

4

E.7

Instrument Connection On Pipes

7-52-0002

4

E.8

Fabricated canopy for instruments

7-52-0105

2

E.9

Flow Meters and Pressure Instruments

E.10 Mass Flow Meters E.11

Inspection and Test Plan for Instrument Valves and Manifolds

E.12 Inspection and Test Plan for Mass Flow Meter

6-18-5 9010436-642

0

6-81-2069

3

6-81-2073

3

Section-F: PIPING F.1

Piping Material Specification

B034-6-44-0005-7200

B

F.2

Standard Nozzle loads for Equipment

PEC-EN-STN-L-3775

1

F.3

Vent & drains (on lines 1 ½” and below).

7-44-0350

4

F.4

Technical notes for pipes

6-44-0051

6

F.5

Technical notes for Valves

6-44-0052

6

F.6

Technical notes for flanges, spectacle blinds and drip rings.

6-44-0053

6

F.7

Technical notes for butt welded, socket welded and screwed fittings.

6-44-0054

6

F.8

Technical notes for gaskets.

6-44-0056

4

F.9

Technical notes for bolts and nuts.

6-44-0057

4

F.10 Technical notes for strainers

6-44-0067

1

F.11 Valve Material Specification

B034-6-44-0006-7200 (*)

A

F.12 Inspection & test plan for seamless pipe

6-81-0003

5

F.13 Inspection & test plan for valve.

6-81-0004

5

F.14

Inspection & test plan for forged, seamless and welded fitting.

6-81-0005

6

F.15

Inspection & test plan for flanges, spectacle blinds & drip rings.

6-81-0006

4

F.16 Inspection & test plan for bolting material.

6-81-0007

4

F.17 Inspection & test plan for gaskets.

6-81-0008

3

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 15 of 16

(*) Shall be provided during post order Section-G: CIVIL & STRUCTURAL G.1

Engineering Design Basis - Structural

B034-000-81-41-EDB-7200

A

G.2

Anchor bolt

7-68-0417

7

G.3

Handrails

7-68-0501

7

G.4

Details of Steel Ladder

7-68-0507

7

G.5

Electro Forged Grating

7-68-0697

3

G.6

Typical Chequered Plate support

7-68-0203

6

G.7

Details of brackets for circular platforms of hot vessels

7-68-0553

7

G.8

Circular platform for Hot vessels

7-68-0552

7

6-44-0002

05

Section-H: GENERAL H.1

Standard Specification for Hot Insulation of Vessels, Piping and Equipment

H.2

External high temperature insulation and weather shielding

H.3

Specification for Documentation Requirements from Suppliers

H.4

Inspection Methodology for Package Items

H.5

Job specification for surface preparation and protective coating

H.6

Specification for PMI at supplier works

9-11-8 6-78-0003

01

B034-9-1842-1001

01

B034-000-79-41-PLS-01

0

6-81-001

3

B034-000-16-51-ML-7200

0

AE-S-3711

0

Section-I: SPARES I.1

Mandatory Spares Philosophy (Instrumentation)

I.2

Spares Philosophy for Unique Spares - Rotary

D. Annexures with this Requisition Sr. No.

Description

1.

Annexure 1: Scope of Supply and Work.

2.

Annexure 2: Preliminary Supplier Document Requirement List (SDRL).

3.

Annexure 3: Supplementary Supplier Quality Requirement Form (SSQRF)

4.

Annexure 4: Deviation List Format.

BPCL Kochi Refinery- MS Block LSTK Package for NHT, PENEX and Balance of Units BPCL Contract No. BM/B034000-EP-TN-7210/1004 Petrofac Job No. JI-2039

Doc. No.: 2039-R-INQ-MX-0006-0001 MATERIAL REQUISITION FOR CHEMICAL DOSING SKIDS

REV. 0 10-May-18 Page 16 of 16

5.

Annexure 5: Approved Vendor List.

6.

Annexure 6: Lubrication Oil Schedule format

7.

Annexure 7: Experience Record Proforma Format

8.

Annexure 8: Meridium Formats

9.

Annexure 9: Packing List Template

10.

Annexure 10: Electrical Load Data format

11.

Annexure-11: Supplier / Vendor Documentation Procedure

12.

Later - Packing, Marking and Shipping Procedure