Confidentiality Notice:
Ref. Documents
This Documents and the Information in it are provided in Confidence , for the sole purpose of the work being performed, and shall not be disclosed to any third party or used for any other purpose without the written permission of The Director General , Federal Electricity and Water Authority , U.A.E.
REVISIONS
DOCUMENT No.
0 Rev. No
DESCRIPTION
STATUS
Issued for approval
17.09.17
LNR
DSP
DSP
DESCRIPTION
DATE
PREP.
CHKD.
APPD.
Client
ELECTRICITY SECTOR , P.O BOX: 1672 , DUBAI Consultant:
P.O. BOX: 49782 , DUBAI , U.A.E TEL: +971-4-420 3993 , FAX: +971-4-4204110 Main Contractor:
P.O. BOX: 36365 , DUBAI , U.A.E TEL: +971-4-236 4488 , FAX: +971-4-250 0311 Project:
FEWA CONTRACT NO.:71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES Manufacturer:
Substation Name.
132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN
Statron AG Industrie Nord CH-5506 Maegenwil Scale: NTS
Doc. Size: A4 Date
Name
Prepared:
17.09.17
LNR
Checked:
17.09.17
DSP
Approved
17.09.17
DSP
Manufacturer / Sub Contractor Ref. 320827-100_O & M
Drawing No. Signature
71E/2015/MELCO/COMN/E45/14411 Drawing Title:
O&M manual for DC System Rev
CAD Ref.
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00
This Sheet
1
Next Sheet 2
Qty Sheets
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Operation & Maintenance Manual Industrial Chargers / Rectifiers Type BDT
Customer : MITSUBISHI ELECTRIC CORPORATION Project
: 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES
End User
: FEWA
Location
: UAE
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0
Description
Emission
Date
30.08.2017
Issued
NST
Checked
PSK
Approved
GNS
Page / of
1 / 411
M320827-6200E100-C
BDT Manual
LIST OF DOCUMENTS Chapter Description
Chapter Number
Cover Sheet / List of Contents BDT
0
General & Service Contact Information
1 1.1
General Description of Industrial BDT Safety Information
2
System Data
3
Technical Data
3.1
Technical Data Battery
3.2
Transporting, Unpacking & Installation Instructions
4
Transporting, Unpacking & Storage
4.1
Installation of Industrial systems BDT
4.2 5
Commissioning Instructions Commissioning Procedure & Instructions BDT
5.1 6
Operation Operation Instructions BDT
6.1
Front Panel Display BDT
6.2
Configuration of Indication & Alarm LED’s
6.3
Troubleshooting BDT
6.4 7
Maintenance Maintenance of Industrial Power Supply systems
7.1 8
Project Specific Documents Single Line & GA drawing, Schematic & Wiring diagram, Part list
8.1
Factory Routine Test Report
8.2
Factory Acceptance Test Report
8.3
Page 2
M320827-6200E-100-C
BDT Manual
CHAPTER 1
\
GENERAL & SERVICE CONTACT INFORMATION
General Information
Content 1
ABOUT STATRON
2
2
QUALITY & ADVANCEMENT
2
3
GENERAL INFORMATION
3
4
SYMBOLS – ABBREVIATIONS - GLOSSARY
4
5
CONTACT INFORMATION
5
5.1
Service Hotline
5
5.2
Maintenance and service contracts
5
5.3
Detailed system Training
5
5.4
Statron’s Worldwide Subsidiaries
6
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0 A B
Description
Date
Emission Subsidiaries Contact No. Updated
25.06.2013 A. Fischer D. Karrer M. Dreier 12.05.2014 A. Fischer J. Hunger M. Dreier 31.08.2015 Syam
Issued
Checked
Approved
Page / of
1/6
M6000E-B STATRON 2016
General Information
1
ABOUT STATRON Thousands of Statron AC and DC Power Supply Systems are installed worldwide, frequently in the harshest of environments. With our wide range of products, from battery chargers, standard UPS systems to customized complicated UPS systems and industrial batteries, we provide a great flexibility in offering the right product for every customer requirement and application, providing safe power supply for critical loads. Each UPS application has its own specific requirement. Statron offers a comprehensive range of products and solutions for your individual needs: Power Generation / T&D / Utilities Oil & Gas / Petrochemical / Chemical General Industry / Transportation / Airports / Tunnels / Hospitals Datacenter / IT / Telecommunication Over 35 years of research, development and manufacturing experience ensures a user and environmental friendly product of the highest quality and reliability.
2
QUALITY & ADVANCEMENT Established in 1976, Statron is today a leading international provider of secured power supply solutions. With over 35 years of continuous research and development we set new industry standards when it comes to reliability and availability. Using the newest technology our products insure quality, safety and serviceability. With headquarters and production in Mägenwil, Switzerland, Statron has its subsidiary offices and representatives all around the world providing a unique global service network. All our systems, products and processes meet the highest quality standards and our company is conscious of our environmental responsibility. Statron AG is ISO 9001 quality standard and ISO 14001 environmental standards certified; covering the development, manufacturing and trade of systems, equipment and components to improve secure and adapt the power supply. Statron is committed to creating and maintaining close customer relationships built on a foundation of trust, excellence and total support.
1/2
M6000E-B
General Information
3
GENERAL INFORMATION The scope of this manual is to give information and instructions for the correct installation & operation of the system. To ensure the safe and correct operation of the system, the user should study these instructions carefully. All the information contained therein must be observed! This avoids: Danger during operation Risks to the operator Downtime, and enhances the reliability and lifespan of the system. These instructions should be kept in a safe place for consultation! The installer and the user will have to read this manual carefully with attention and correctly follow the instructions provided, especially those relevant to safety according to the country standards in force. The manufacturer declines all responsibility for damages to people or equipment deriving from non-fulfilment of the above.
1/3
M6000E-B
General Information
4
SymbolS – AbbreviationS - Glossary The following symbols are used in this manual and on the equipment:
Denotes instructions, which if not observed could present a risk to health, functional capability or safety. Warning when handling batteries.
Warning against dangerous electrical voltage.
Do not extinguish with water.
Denotes additional information and instructions.
Recycling mark.
Identification of assemblies, which are subject to electronic scrapping regulations. Identification of assemblies or parts, which must be disposed of in a specific manner. Never dispose of these components in the household waste. Protect against the effects of the weather.
Fragile.
This way up.
1/4
M6000E-B
General Information
5
CONTACT INFORMATION
5.1
Service Hotline Our representatives will be pleased to provide information on UPS systems or other products within our product range, or contact Statron AG Industrie Nord CH5506 Mägenwil Switzerland Phone: +41 62 887 4 887 Fax: +41 62 887 4 888 E-Mail:
[email protected]
5.2
Maintenance and service contracts If you require a system check at regular intervals for safety reasons, e.g. an annual inspection, please contact us. We will be pleased to submit a quotation for an appropriate contract. For customer service requirements our service centre can be contacted under following phone number: Customer service Phone: +41 62 887 4 887
5.3
Detailed system Training If you require detailed system training, please contact us. We will be pleased to submit a quotation for an appropriate training. For customer service requirements our service centre can be contacted under following phone number: Customer service Phone: +41 62 887 4 887
1/5
M6000E-B
General Information 5.4
Statron’s Worldwide Subsidiaries
Internet:
http://www.statron.com
Switzerland Head Office / Production Statron AG Industrie Nord CH-5506 Mägenwil Phone +41 (0) 62 887 4 887 Fax +41 (0) 62 887 4 888 E-mail
[email protected]
Switzerland French Part André Technologies & Statron SA En Villaire Ouest D7 CH-1024 Ecublens Phone +41 (0) 21 691 08 80 Fax +41 (0) 21 691 08 81 E-mail
[email protected]
Austria Statron GmbH Gewerbepark 11 A-7423 Grafenschachen
The Netherlands Statron B.V. New Yorkstraat 29-33 NL-1175 RD Lijnden Postbus 157 NL-1170 AD Badhoevedrop Phone +31 (0) 20 44 99 424 Fax +31 (0) 20 65 99 899 E-mail
[email protected]
Phone Fax E-mail
+43 (0) 33 59 32 0 90 +43 (0) 33 59 32 0 90 40
[email protected]
Hungary Statron Hungary Power Systems Ltd. Szölökert u. 4 HU-1033 Budapest Phone Fax E-mail
Malaysia Statron Asia Pacific Sdn Bhs Lot B&C, Level 10 Tower 2 Etiqa Twins 11 Jalan Pinang 50450 Kuala Lumpur Phone +60 32 166 12 90 Fax +60 32 166 12 91 E-mail
[email protected]
+36 (0) 1 250 0974 +36 (0) 1 439 1497
[email protected]
Slovakia Statron s.r.o. Vranovská 27 SK-851 01 Bratislava Phone +421 (0) 263 81 2935 Fax +421 (0) 263 81 2813 E-mail
[email protected]
United Kingdom Statron (UK) Ltd. Unit 5, Godwin Road Corby, NN17 4DS Phone +44 (0) 1536 445 485 Fax +44 (0) 1536 401 164 E-mail
[email protected]
Middle East Statron ME FZCO Dubai Airport Free Zone P.O Box 54596 Dubai – United Arab Emirates Phone +971 (4) 2045 231 Fax +971 (4) 2045 236 E-mail
[email protected]
Germany STAVOLT NON STOP POWER GmbH Pforzheimer Strasse 134 DE-76275 Ettlingen Phone Fax E-mail
+49 (0) 7243 72 555 0 +49 (0) 7243 72 555 20
[email protected]
India Statron India Private Limited Building no. 8-2-120/86/9/A30,2nd floor Road no. 2, Banjara Hills, Hyderabad, Andhra Pradesh E-mail
[email protected] 1/6
M6000E-B
BDT Manual
CHAPTER 1.1
\
GENERAL DESCRIPTION OF INDUSTRIAL BDT
General Description Industrial Chargers / Rectifiers Type BDT Content 1
TYPOLOGY
2
2
MAIN COMPONENTS
3
3
FUNCTIONAL DESCRIPTION
4
3.1
Rectifier
3.1.1 3.1.2 3.1.3
3.2
4
4
6 pulse configuration 12 pulse configuration (optional) Protection
4 4 5
Human / Machine Interface
6
OPERATING MODES
7
4.1
Float charge
7
4.2
Boost charge
8
4.2.1 4.2.2
4.3
Current Boost Mode Voltage Boost Mode
9 10
Manual charge (optional)
11
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
Description
Date
0
Emission
25.06.2013 A. Fischer D. Karrer
Issued
Checked
Approved
Page / of
M. Dreier
1 / 11
M6201E-0 STATRON 2016
General BDT Description
1
TYPOLOGY The BDT system consists of a 6 or 12 pulse rectifier with thyristor technology developed for general use. It can be used as a rectifier without battery to supply for continuous loads, or as a battery charger. The main system parameters can be customized to the specific application requirements. However the general control structure, the user interface and the main operating procedure remain the same. As the functions of control and regulation are carried out completely digitally, by means of a 16 bit microprocessor, the user interface (front panel), allows adjusting of operating parameters such as the output voltage, battery current and more. Only trained personnel are allowed to alter/adjust the operating parameters, in order to protect the load equipment connected to the BDT system. WARNING The BDT can be connected to a battery system and therefore harmful voltages may be present during the absence of mains. Ensure that no voltages are present, both AC and DC, before working inside the BDT system.
Figure 1 – Block diagram
NOTE: A detailed single line diagram can be found in the projectspecific diagrams in chapter 8!.
1.1 / 2
M6201E-0
General BDT Description
2
MAIN COMPONENTS The BDT consists of following main components: (Refer to Figure 1) Short term
Description
EMI Filter
High frequency emission filter
RICB
Rectifier input circuit breaker (Q1)
T1
Input transformer (if present)
SCR Bridge
Thyristor bridge, fans, fuses
L-C Filter
Rectifier DC filter (ripple)
ROCB
Rectifier output circuit breaker (Q2)
BCB
Battery circuit breaker (Q10)
Battery
Lead-Acid, or NiCd battery
Rack
BDT control electronics
PS-DR16
Power supply (AC & DC)
DR16
System control board (P)
BP-DR16
Interconnection panel
RTF
Thyristor firing board
ITOT
Rectifier current measure element
IBAT
Battery current measure element
Panel
BDT user interface panel
INFORMATION The LC display together with the keyboard, the alarm panel and the analog meters (if present) shall be referred as “front panel” from hereafter. The front panel constitutes the human-machine-interface of the BDT System.
1.1 / 3
M6201E-0
General BDT Description
3
FUNCTIONAL DESCRIPTION
3.1
Rectifier The BDT rectifier converts the three phase alternating voltage of the mains input, whose frequency and amplitude varying according to the technical specification, into a continuous DC output voltage that is stabilized in voltage and controlled in current, by means of a three phase controlled rectifier bridge(s). The galvanic isolation of the input mains (if provided) is carried out by means of an input transformer. Input AC and output DC filters limit the high frequency noise and the DC ripple respectively, within acceptable limits. The input RICB, output ROCB and battery breaker BCB are used to operate the BDT system according to the instructions given in chapter 6. The BDT system limits the total output current and the battery current according to the different modes of operation by means of the measured values ITOT and IBAT respectively.
3.1.1 6 pulse configuration The standard configuration of the BDT is a 6 pulse three phase thyristor bridge. It is designed to supply a continuous load and to recharge the battery at the maximum recharging current provided in the technical specification. The value of current harmonic distortion (THD) injected into the mains by a 6 pulse rectifier is < 27%.
3.1.2 12 pulse configuration (optional) The 12 pulse configuration is used to reduce the harmonic current distortion (THD) injected into the mains to a value of <12%. This prevents “pollution” of the mains, respecting the other loads, and avoids overheating of the cables due to the circulation of the harmonics. It is formed by two controlled rectifier bridges which, by the means of a phase shifting transformer, work with 30° phase shift, thereby cancelling the typical harmonics of 6 pulses bridges, namely the 5th and 7th. Consequently the harmonics present are the higher ones the 11th and 13th and the multiples. This system is mainly recommended for equipment of high power, or where the mains must not be excessively perturbed, or in order not to overload an eventual diesel generator when used to supply the system.
1.1 / 4
M6201E-0
General BDT Description
Figure 2 – 12 pulse configuration
3.1.3 Protection The main protection functions of the BDT are listed below: The thermal protection of the bridge is carried out by thermo switches which are placed on each heat sink and additionally by calculation of the thermal image (see next paragraph). The thermal image (option) is calculated by measuring the output current. If this exceeds by 100% of the nominal output current but remains less that 120%, the overload is accepted for 20 minutes before shutting down the BDT. Above 120% the output current limitation intervenes and the BDT works as a current generator. If the output current is between 120 % and 150 % the over-current is accepted for 2 minutes before shutting down the BDT. Above 150% the over-current is accepted for 20 seconds only. The electrical protection of the bridges is carried out by means of fuses placed on each input phase and in series to the thyristors. In addition, the output current limitation limits the peak current supplied by each thyristor. The correct operation of voltage and current control loop are assured through the monitoring of rectifier output voltage and current (when working as charger) and battery voltage and current. Each step of the battery recharge is controlled and supervised by a safety timer.
1.1 / 5
M6201E-0
General BDT Description Human / Machine Interface The front panel of the BDT, consisting of a 4 lines alphanumeric LC display plus keyboard, a mimic display with indicating LED’s and a separate alarm panel with customer defined status and alarm indications, allows the complete monitoring of the BDT status. The BDT system is operated by means of keyboard with 16 keys. The mimic flow helps to comprehend the operating status of the BDT. The LC display is also used to obtain additional information or for operational guidance by means of the menu. Important menu items are protected by a password.
V2
V1
~
V3
V5
RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = xxx A
=
3.2
V4
S
S
S
S
ON / OFF
CLOCK
MEASURES
ALARMS
3
1
2
EXIT
BOOST
NOR/MAN
4
5
6
RESET
+
-
ESC
8
9
0
PARAMETER
STATUS
HISTORY
7
Figure 3 – Front panel
In addition to the front panel the BDT can be optionally fitted with a serial RS232 interface and relay cards with potential-free contacts. NOTE: Please refer to chapters 6 for detailed description and chapter 8 for the project specific configuration of the front panel and relay cards!
1.1 / 6
M6201E-0
General BDT Description
4
OPERATING MODES
4.1
Float charge In the automatic float mode (=normal) the rectifier is fixed on float charge level. After a (partial) discharge of the battery it recharges the battery on float level with a limited current (for values refer to “Test Reports” in the technical documentation). The recharge cycle undergoes two phases (see Figure 4):
Phase 1: the current I is constant and the voltage U increases. Phase 2: the current I decreases and the voltage U is constant.
When the recharge current goes below a certain value the battery is assumed to be fully charged and the cycle ends. Consequently the output voltage is kept at the float charge level. The float charge voltage minimum value is set in order to avoid undesirable discharges and the maximum value in order to avoid excessive heating of the electrolyte. NOTE The “thermal compensation” of the float charge voltage in accordance with the battery temperature (option) avoids undesirable discharges and excessive heating of the electrolyte with varying battery temperature.
Float voltage
Figure 4 – Float charge
1.1 / 7
M6201E-0
General BDT Description 4.2
Boost charge Boost charge is used after a full discharge of the battery or during a service break if required (see battery operating manual). The boost charge voltage is higher than the float charge voltage and allows a faster recharge of the battery and also an equalization of the single cell state of charge and acid density. WARNING DC loads connected to downstream DC distribution panels may not accept the boost voltage. To prevent damage to these loads, boost charge can be interlocked with the feeder position of the DC distribution. UPS/Inverters and DC/DC converters can normally be operated with boost voltage; therefore they don’t need to be switched off. Boost operation is initiated via the front panel or automatically after a mains outage of a certain minimum time, and controlled either by the battery current (Current Boost) or by the battery voltage (Voltage Boost). All parameters involved can be set via the PARAMETERS Menu.
1.1 / 8
M6201E-0
General BDT Description 4.2.1 Current Boost Mode After a (partial) discharge of the battery the BDT recharges the battery with a limited current. If the duration of the mains failure was shorter than a preset value (normally set to 5 minutes), the voltage will be limited to the float voltage level (for values refer to “Test Reports” in the technical documentation). After a longer mains failure if the recharge current is higher than a certain limit I 1, the charger will start a boost charge cycle. The recharge cycle undergoes three phases (see Figure 5): Phase 1: the current I is constant and the voltage U increases. Phase 2: the current I decreases and the voltage U is constant. After the recharge current drops below a preset value I 2 the battery is assumed to be nearly fully charged and the last phase starts. Phase 3: A timer is started which keeps the battery under boost charge conditions for a preset time. After this time has elapsed, the rectifier switches back to float charge automatically. All parameters involved can be set via the PARAMETERS Menu.
U/I U
boost voltage level float voltage level
I
batt. current limit float to boost I1 current level boost to float I2 current level >min. time
phase 2 delay
phase 1 safety time
phase 3
mains return
Figure 5 – Boost charge; current controlled
1.1 / 9
M6201E-0
General BDT Description 4.2.2 Voltage Boost Mode In Voltage Boost mode first the BDT measures the battery voltage. If this voltage does not exceed a certain limit U1, the rectifier switches to boost charge operation. The recharge cycle undergoes three phases (see Figure 6), of which the first two are: Phase 1: the current I is constant and the voltage U increases. Phase 2: the current I decreases and the voltage U is constant. After the battery voltage exceeds a preset value U2 the battery is assumed to be nearly full charged and the last phase starts. Phase 3: A timer is started which keeps the battery under boost charge conditions for a preset time. After this time has elapsed, the rectifier switches back to float charge automatically. All parameters involved can be set via the PARAMETERS Menu.
Boost to float level
Float voltage
Float to boost level Boost start (u
Boost Timer (Phase 3)
Figure 6 – Boost charge; voltage controlled
NOTE A safety timer is active during boost charge and stops the boost cycle after a preset time, if boost operation does not terminate automatically. This is to protect the battery. The safety timer generates an alarm if active. It is possible to apply the automatic (current or voltage controlled) or a time limited boost charge cycle frrom the front panel.
1.1 / 10
M6201E-0
General BDT Description 4.3
Manual charge (optional) WARNING Read instructions in chapter 6 carefully before switching to manual mode. Some loads connected to the charger may be harmed if not switched OFF before! Do not switch to “MANUAL” mode during normal operation of the system!
Manual charge is mainly used for commissioning charge of the batteries and test purposes. In manual mode the output voltage can be controlled by an optional potentiometer or by the front panel keys between the preset start value and a preset maximum value of the BDT. During manual charge a current limit is active and can be altered. NOTE A safety timer is active during manual charge and stops the manual cycle after a preset time. This is to protect the battery, and can be used to apply a predefined charge level and time to the battery. If the safety timer becomes active an alarm will be generated. Also in manual charge mode the boost charge interlock as mentioned in section 4.2 is active. This is to prevent the DC loads from damage due to high or low voltage.
1.1 / 11
M6201E-0
BDT Manual
CHAPTER 2
SAFETY INFORMATION
Safety Information
Content 1
GENERAL
2
2
PROTECTIVE EARTHING
2
3
SPECIAL CONDITIONS CONCERNING FIRE FIGHTING
2
4
INSTALLATION
3
5
PERSONELL SAFETY
4
6
PRODUCT SAFETY
4
7
SPECIAL PRECAUTIONS
5
8
SAFETY INSTRUCTIONS FOR THE HANDLING OF BATTERIES
6
9
BATTERY LABELS
8
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0 A
Description
Date
Emission General revised
25.06.2013 A. Fischer D. Karrer M. Dreier 25.07.2013 A. Fischer M. Eigenmann M. Dreier
Issued
Checked
Approved
Page / of
1/8
M6001E-A STATRON 2016
Safety Information
1
GENERAL Refer to the installation and commissioning instructions before connecting the equipment to the power supply!
The electrical installation and the connection of the inputs and outputs must be carried out in accordance with the local regulations. The system must be operated by trained personnel.
2
PROTECTIVE EARTHING WARNING The protective earth must be connected before the supply cables are connected. The system must not be operated without a protective earth!
3
SPECIAL CONDITIONS CONCERNING FIRE FIGHTING DANGER Dangerous voltages are present within the UPS even when fuses have blown. In case of fire, DO NOT USE WATER to extinguish the fire.
2/2
M6001E-A
Safety Information
4
INSTALLATION This system must be installed by qualified specialists. Do not connect any loads to the UPS, which could overload the unit. Connecting cables should be kept as short as possible. Connect the system using cables of adequate cross section and meeting the local regulations. Check the cables for damage to the insulation. Refer to the data sheet for the rating of the backup fuse. Pay attention to the polarity of the DC cable connections. Make sure that a clockwise phase sequence is maintained. Connect inter-panel wiring according to the schematic diagram and observe polarity / phase indication. All cables must be fixed to the cable clamp rails to relieve from stress. Check that all connectors are secure. Hazards such as tripping, crushing, pinching etc. must be avoided. CAUTION
A suitable isolating device must be provided in all supply circuits. The isolating devices for the AC mains must interrupt all external conductors / connections simultaneously. The battery circuit protection device must be able to isolate all poles. Generally the system must be used on star networks with an earthed neutral conductor / star point. Once the unit has been installed and commissioned, never the earthed mains point or neutral conductor must be disconnected from the system (no upstream switching). In special application with special designed systems only also isolated networks may be used. As standard, the UPS system is suitable only for mounting on fire-resistant surfaces. Unused module shafts must be closed with a blank cover. (for modular systems only) Please note that the modules must always be fitted from bottom to top! (for modular systems only) The mains connection to the system must be protected by a fuse or circuit breaker. We do not recommend the use of residual current detection devices (RCD) for the incoming supply to the system. As a result of the RFI interference filter used, the leakage current to earth is fairly high and may possibly trigger the protective mechanism. Be sure to observe all the safety instructions!
2/3
M6001E-A
Safety Information
5
PERSONELL SAFETY CAUTION
The system must be installed in a room with restricted access rights (qualified personnel as defined in IEC / EN62040-1-2). The system has its own internal power source (battery). The output connections can consequently be live even when the unit is disconnected from the mains supply. If the isolator for the primary supply cable is not located in the same room as the unit, a warning notice must be attached to the unit with the inscription: Isolate the system before working on this equipment!
DANGER Dangerous voltages levels are present within the equipment. It should be opened exclusively by qualified service personnel. DANGER A dangerous voltage is still present on the battery isolator if the system is switched off. WARNING The system must be properly earthed.
6
PRODUCT SAFETY A protection circuit breaker must be installed upstream and be easily accessible. Never install the unit near liquids or in an excessively damp environment. Never let a liquid or foreign body penetrate inside the UPS. Never block the ventilation grates of the UPS. Never expose the unit to direct sunlight or a source of heat.
2/4
M6001E-A
Safety Information
7
SPECIAL PRECAUTIONS The connection instructions contained in this manual must be followed in the indicated order. Check that the indications on the rating plate correspond to your system and to the actual electrical consumption of all the equipment to be connected to the unit. If the UPS must be stored prior to installation, storage must be in a dry place. The admissible storage temperature range is -20° C to +70° C. If the unit remains de-energised for a long period, we recommend that you energise the system for a period of 24 hours, at least once every month. This charges the battery, thus avoiding possible irreversible damage. The system is designed for normal climatic and environmental operating conditions as defined in the technical data: altitude, ambient operating temperature, relative humidity and ambient transport and storage conditions. Using the system within the given limits guarantees its operation, but may affect the service life of certain components, particularly that of the battery and its autonomy. The maximum storage time of the UPS is limited due to the need to recharge its integrated battery (if any). Unusual operating conditions like the below mentioned may require justify special design or protection measures:
harmful smoke, dust, abrasive dust, humidity, vapour, salt air, bad weather or dripping, explosive dust and gas mixture, extreme temperature variations, bad ventilation, conductive or radiant heat from other sources, strong electromagnetic fields, radioactive levels higher than those of the natural environment, fungus, insects, vermin, etc., Battery operating conditions. The unit must always be installed in compliance with: The requirements of HD 384.4.42 S1/A2 - Chapter 42: Protection from thermal effects. Standard IEC 60364-4-482 - Chapter 482: Fire protection. The manufacturer declines all responsibility for damages to people or equipment deriving from non-fulfilment of the above. 2/5
M6001E-A
Safety Information
8
Safety instructions for handling of the batteries CAUTION Batteries may only be charged, maintained and changed by personnel who have been trained for this work. Attention must be paid to this operating manual and the battery manufacturer's instructions when carrying out these tasks. WARNING
Do not smoke or use an open flame when handling batteries. In the area where batteries are placed for charging, no inflammable materials or equipment that may cause sparks (e.g. machine tools) should be located within a distance of at least 2 m. The use of equipment with high surface temperature (e.g. soldering irons, hot air fans, etc.) is forbidden. Explosive gases are produced when batteries are charged. Ventilation must be guaranteed during the charging process and for at least one hour after completion of charging. Do not bring batteries into contact with heat sources or throw them into the fire. There is a risk of explosion!
CAUTION
The room must be ventilated. The operation of any existing ventilation systems must be checked each time before charging is carried out. Fire prevention equipment must be provided.
Parts, which can be drawn in by the suction of the ventilation fans, must not be stored in the vicinity of the system. Blocking of the ventilation slots will lead to overheating and the risk of fire.
Do not cool overheated units with water.
WARNING Risk of electric shock and burns. Batteries can cause electric shocks and have high short-circuit currents, which in turn can lead to burns. Unauthorised personnel must be kept away from batteries. 2/6
M6001E-A
Safety Information
WARNING Do not open or destroy batteries. The fumes of electrolyte are very dangerous for humans and the environment (risk of irritation to the skin and eyes, poisonous). CAUTION
Defective batteries must be disposed of in an environmentally friendly manner. Do not put batteries into the domestic waste under any circumstances.
Local disposal regulations must be followed observed!
When changing batteries, the battery configuration data must be checked before switching on the battery.
2/7
M6001E-A
Safety Information
9
BATTERY LABELS CAUTION The battery rating label and a warning notice must be fitted in a position, where they can be clearly read by the service personnel. They must be chosen with regard to the following proposal:
Battery rating label: Battery type: Number of battery blocks/cells: Rated voltage of overall battery: Rated capacity of overall battery:
Warning notice: Caution – Risk of electric shock and burns. Batteries can cause electric shocks and have high short-circuit currents, which in turn can lead to burns. Unauthorised personnel must be kept away from batteries. Do not open or destroy batteries. The fumes of electrolyte are very dangerous for humans and the environment (risk of irritation to the skin and eyes, poisonous). Defective batteries must be disposed in an environmentally friendly manner. Do not put batteries into the domestic waste under no circumstances. Servicing and disposal regulations must be observed!
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M6001E-A
BDT Manual
CHAPTER 3
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SYSTEM DATA
BDT Manual
CHAPTER 3.1
TECHNICAL DATA
Confidentiality Notice:
Ref. Documents
This Documents and the Information in it are provided in Confidence , for the sole purpose of the work being performed, and shall not be disclosed to any third party or used for any other purpose without the written permission of The Director General , Federal Electricity and Water Authority , U.A.E.
REVISIONS
DOCUMENT No.
0 Rev. No
DESCRIPTION
STATUS
Issued for approval
18.12.2016
LNR
DSP
DSP
DESCRIPTION
DATE
PREP.
CHKD.
APPD.
Client
ELECTRICITY SECTOR , P.O BOX: 1672 , DUBAI Consultant:
Main Contractor:
P.O. BOX: 36365 , DUBAI , U.A.E TEL: +971-4-236 4488 , FAX: +971-4-250 0311 Project:
FEWA CONTRACT NO.:71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES Substation Name.
Manufacturer:
132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN Scale: NTS
Doc. Size: A4 Date
Name
Prepared:
18.12.2016
LNR
Checked:
18.12.2016
DSP
Approved
18.12.2016
DSP
Manufacturer / Sub Contractor Ref. ----
Drawing No. Signature
71E/2015/MELCO/COMN/E45/14401 Drawing Title:
Technical data sheet for 110V DC Battery and Charger Rev
CAD Ref.
---
0
This Sheet
00
Next Sheet 01
Qty Sheets
10
BDT Manual
CHAPTER 3.2
\
TECHNICAL DATA BATTERY
Ni-Cd Block battery range Proven back-up performance and reliability for industrial applications
Meeting industry’s power back-up challenges
Make Saft your long term partner
Saft Block batteries: flexible solutions for a wide range of industrial applications
Saft has been a trusted battery partner for the world’s leading industrial players for over 100 years, with a range of wellproven solutions that deliver secure energy for stationary applications. Saft's products are designed to meet the reliability, safety and security challenges of today’s industrial landscape where they provide power back-up, starting power and bulk energy storage. Saft’s commitment to research and development and innovative engineering ensures that our nickel-cadmium (Ni-Cd) batteries offer the very latest in design, quality and industrial process technology. They also come with comprehensive through-life global service support, from initial consultancy to volume delivery, including training, maintenance and expert technical back-up.
Reliable and robust batteries for back-up power Stationary batteries are used in refineries, power plants, onshore & offshore oil & gas industries, substations, airports & building infrastructure – locations where it is absolutely critical to have batteries that will work when they should, even under extreme operating conditions. Power is absolutely vital to Uninterruptible Power Supply (UPS) systems, switching and transmission functions, emergency and security
systems, industrial fire monitors and alarms, process control installations, substation switchgear, signaling systems and more. If the primary power source for these applications is suddenly unavailable, a back-up system provides a temporary source of power until primary power re-engages or while systems operators perform a controlled shutdown. But back-up power is only as good as the stationary battery that enables it!
Instant starting power
Refineries
Process control installations
Cranking up an emergency generator or switching on heaters, pumps or other equipment requires batteries that are very reliable, offer high discharge capabilities
and function properly in extreme temperatures. Saft batteries recover their voltage instantaneously, making them the ideal choice for starting applications.
Switching and transmission
UPS
Emergency and security systems
2
SCADA
Power generation DC back-up
Industrial fire monitors and alarms
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Saft LE/M/H Block battery range: a wide choice of capacity and performance Saft has developed the SBLE, SBM and SBH ranges of block batteries to offer the optimum, flexible solution for all stationary applications. The choice of low rate discharge, medium and high performance types makes it easy to select the ideal battery, based on the
required discharge time and end of discharge voltage. Thanks to the robust and reliable Saft Nife® pocket pocket plate technology they resist electrical abuse, shock and vibrations. Furthermore, a generous reserve of electrolyte means that the block
LE Type
M Type
H Type
58
68
51
7.5 – 1690 Ah
11 - 1445 Ah
8.3 – 920 Ah
For low rate discharge over long periods between 1 and 100 hours
For varied loads with low and high discharge rates between 30 minutes and 3 hours
For high rate discharge over short periods less than 30 minutes
Capacity steps Capacity Performance
batteries need only basic maintenance, while operating across a wide range of fluctuating temperatures. This ensures an optimized Total Cost of Ownership (TCO) over a life cycle that can last 20 years or more.
Power back-up applications
Applications
Power back-up and starting applications
From seconds to hours - every discharge need is covered Saft has a Block battery range to suit every discharge profile from 1 second to 100 hours 100 hours
SBLE
50 hours 10 hours 3 hours
1.00 V
SBM
1 hour
1.05 V
30 min. 10 min.
1.10 V
SBH 1.14 V
1 min. 1 sec.
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
3
Saft Ni-Cd technology - the proven advantages of a safe and robust design
Specify the ideal battery for every application • Performance optimized for each application according to plate thickness. > LE type - Thicker plates - High energy - Low cost per Amp at low rates
Ni-Cd means proven reliability Saft’s robust Ni-Cd technology sets the benchmark for industrial batteries operating in difficult and demanding conditions. • Delivers performance, reliability and a long, totally predictable, service life – with no risk of sudden death failure. • Ensures a 20-year plus service life at + 25°C (+ 77°F). • Even at + 35°C (+ 95°F), lifetime falls by just 20% compared with a 50% reduction for a lead-acid battery.
> M type - Thinner plates - Medium power - Optimised between H and L design for mixed loads
• Optimized design boosts electrical performance by up to 10% depending on discharge time.
100
Percentage of + 25°C (+ 77°F) lifetime
> H type - Thinnest plate - High power - Low cost per Amp at high rates
Effect of temperature on lifetime
90 80 70 60 50 40 30 20 10 0 25 77
30 86
• Twice the number of capacity steps compared with previous designs enables accurate matching with calculated amp-hour requirements.
Improved performance and more capacity steps allow you to select the best, cost-effective battery for your application.
4
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
35 95
40 104 Temperature
Nickel-cadmium
45 113 Lead-acid
50 122
55 °C 131 °F
Block battery construction – essential features • The steel pocket plate structure does not suffer from « sudden death » or internal corrosion since there is no interaction between the active material and the electrolyte. 1
• Tough polypropylene casing ensures structural integrity throughout a long life. • An engineered electrolyte solution delivers optimum performance without causing degradation of plate materials.
2
3
4
• Plenty of space is allowed for a good reserve of electrolyte. • A special electrolyte is available for extremely low temperature applications.
5
• A specially designed flame arresting flip top vent ensures the battery does not produce corrosive emissions.
6
• The Block battery offers a long shelf life when stored under Saft’s recommended conditions and is easy to install.
1/ Protective cover In line with IEC 62485-2 / EN 50272-2 (safety) with IP2 level
6/ Separating grids
2/ Flame-arresting vents Compliant with UL 1989 - Section 7 Flame arrester vent cap tests
8/ Saft Nife® pocket plate technology
3/ Plate group bus 4/ Plate tab 5/ Plate frame
7
7/ Cell container
8
Note: The cells are welded together to form rugged blocks of 1-6 cells depending on the cell size and type. Saft cells fully comply with the requirements of the IEC 60623 standard.
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
5
Setting the benchmark for industrial batteries
Low maintenance means lower lifetime costs
Higher chargeability minimises down time
• Topping-up intervals are now up to two times longer under standard conditions at + 20°C (+ 68°F) and at float voltage.
• Faster recharge time enables at least 80% recovery of capacity from fully discharged conditions in 15 hours at float voltage level.
• A simple annual maintenance exercise is recommended to check correct functioning of the charging system, battery and the auxiliary electronics. • Easy maintenance thanks to: - Visible electrolyte level - Simple bolted connector for fast installation and allowing the battery to be quickly commissioned
> For two level charge: - Float level: 1.42 ± 0.01 V/cell for SBLE 1.40 ± 0.01 V/cell for SBM and SBH
Typical topping up intervals at recommended charge voltage Topping-up interval (year) 12 SBLE Range SBM Range SBH Range
10 8
Recommended charging voltage:
- High level: 1.47 - 1.70 V/cell for SBLE 1.45 - 1.70 V/cell for SBM and SBH A high voltage will increase the speed and efficiency of the recharging. > For single level charge: 1.43 - 1.50 V/cell.
6 4 2 0 20 68
6
25 77
30 86 Temperature
35 95
40 °C 104 °F
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Range – Available capacity after constant voltage charge at 1,42 V at + 20°C (+ 68°F)
Available capacity (% of C5 Ah) 100% 90% 80% 70% 60% 50%
Charging current 0.2 C5 A
40% 30%
Charging current 0.1 C5 A
20% 10% 0% 0
5
10
15
20
25 30 Charge time (hours)
SBM Range – Available capacity after constant voltage charge at 1,40 V at + 20°C (+ 68°F)
Available capacity (% of C5 Ah) 100% 90% 80% 70% 60% 50% Charging current 0.2 C5 A
40% 30%
Charging current 0.1 C5 A
20% 10% 0% 0
5
10
15
20
25 30 Charge time (hours)
SBH Range – Available capacity after constant voltage charge at 1,40 V at + 20°C (+ 68°F)
Available capacity (% of C5 Ah) 100% 90% 80% 70% 60% 50%
Charging current 0.2 C5 A
40% 30%
Charging current 0.1 C5 A
20% 10% 0% 0
5
10
15
20
25 30 Charge time (hours)
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
7
Quality built, quality tested for durability and performance
Saft Block batteries are designed in full compliance with the highest quality, safety and environmental standards Electrical characteristics:
Quality:
• Certified IEC 60623 - Secondary cells and batteries containing alkaline or other non-acid electrolytes - Vented nickel-cadmium prismatic rechargeable single cells.
• ISO 9001 and ISO 14001 • Saft world class continuous programme Environment & Recycling:
Safety: • Fully recyclable • Complies with EN 50272-2/ IEC 62485-2 - Safety requirements for secondary batteries and battery installations - Part 2: Stationary batteries - The protective covers for terminals and connectors, the insulated cables are compliant with IP2 level protection against electrical shocks according to safety standard. • Complies with UL 1989 - Section 7: Flame arrester vent cap tests - UL standard for safety for standby batteries.
8
• RoHS – Although batteries and accumulators are not within the scope of the RoHS directive, Saft has taken voluntary measures to make sure that the substances forbidden by RoHS are not present in the battery, with the exception of the electro-chemical core. • REACH – The Saft Group has adopted internal procedures to ensure conformity with the European REACH (Registration, Evaluation, Authorisation and Restriction of Chemical Substances) Regulation.
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Providing a wide scope of support and services
Saft offers total end to end application support Saft’s stationary battery experts offer a comprehensive range of skills and expertise to help our global customers specify the ideal battery solution for their particular application. This end to end support starts at the design stage, such as advice on battery sizing, and carries customers through installation and commissioning.
Saft organizes battery training seminars for consultants, engineering teams and maintenance departments. To ensure that customers receive the optimum service, wherever they are in the world, we are continuing to expand and enhance our network of approved service stations in the Middle East, Asia, Europe and North America.
Saft’s after-sales service covers support, maintenance and diagnostics as well as end of life recycling.
Perform your own sizing Saft’s Battery Sizing and Configuration System, known as BaSiCs, helps our customers to quickly and easily find the right battery for their back-up or starting applications. BaSiCs helps users create the layout for one or more stands as well as the battery layout itself. To download the BaSICs application, search for “BaSiCs” on our web site:
www.saftbatteries.com
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
9
Connecting your batteries for optimum efficiency Standard layouts Saft has developed a series of standard layouts for ordering a battery. Whether the battery is being installed on a rack, in a cabinet or is simply freestanding, the same configuration principals can be applied.
Two ways to configure the battery Normal connection
Crosswise connection
SBLE
7.5 > 510
550 > 1690
SBM
11 > 392
415 > 1445
SBH
8.3 > 157
177 > 920
Length-to-length connection
Width-to-Width connection
The cell is turned through 90° and then connected width-to-width. This is referred to as "crosswise" mounted and its purpose is to minimize the installation’s over-all length. The cell's width is used to calculate the row length.
10
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Dimensions The dimensions of all available cell types are listed in the tables. The block length is determined by the cell length and the number of cells in the block. Notes: H
• All the tabulated dimensions are maximum values. • All block types with a cell weight exceeding 8.4 kg (18.5 lbs) have handles. The tabulated block length includes 6 mm for handles for these types. • All the cell heights given in the tables include the height of the IP2X terminal cover.
L
W
Position of terminals
L (5)
L (4)
L (3)
L (2)
W
W
W
SBLE 7.5 > 62
L (6)
Blocks of cells with single pole bolt
W
W
SBLE 75 > 275 SBM 11 > 241 SBH 8.3 > 118
L (1)
L (2)
L (3)
Blocks of cells with 2 poles bolt per poles
W
W
W
SBLE 300 > 510 SBM 250 > 392 SBH 137 > 157
SBLE 550 SBM 415 > 482 SBH 177 > 256 SBH 270 > 281 SBH 307
L (1)
L (1)
L (1)
L (1)
W
W SBLE 600 > 830 SBM 505 > 723 SBH 265 / 294 SBH 323 > 383 SBH 400 > 460
L (1)
Blocks of cells with 2 - 6 poles bolt per poles
W SBLE 890 > 1100 SBM 740 > 940 SBH 393 / 471 SBH 510 > 560 SBH 600 > 615
W SBLE 1150 > 1400 SBM 1009 > 1181 SBH 471 / 590 SBH 640 > 765
W SBLE 1450 > 1690 SBM 965 SBM 1220 > 1445 SBH 800 > 920
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
11
CROSSWISE CONNECTION
NORMAL CONNECTION
Connection
SBLE Capacities and dimensions - International System of units Length per block (mm) Cell type
SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690
Capacity Height* (mm) (C5 Ah)
7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
190 260 260 260 260 260 260 350 406 406 350 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410
1 cell
2 cells
3 cells
4 cells
5 cells
6 cells
Approx. weight per cell (kg)
146 146 159 159 171 171 171 183 206 219 232 244 256 268 292 305 317 329 329 341 353 378 390 402 413 426 438 463 487 499 511 523 523
79,0 79,0 79,0 103 103 103 127 127 159 159 159 183 183 229 229 253 253 253 279 279 305 305 329 329 329 -
115 115 115 151 151 151 187 187 232 232 232 268 268 337 337 373 373 373 -
101 101 143 143 239 191 239 -
125 125 178 178 298 238 298 -
149 149 212 212 356 284 356 -
0,80 1,10 1,70 1,80 3,00 2,50 3,20 4,10 4,90 4,90 5,60 6,70 6,70 8,40 8,40 10,2 10,2 10,2 11,9 11,9 14,8 14,8 16,5 16,5 16,5 18,0 18,0 19,8 19,8 21,8 21,8 21,8 23,4 26,1 27,6 29,4 31,4 33,4 35,0 37,2 39,0 41,0 43,0 43,0 45,0 46,6 48,6 50,6 52,6 54,8 56,6 58,2 60,2 64,2 66,2 68,1 69,8 69,8
Width (mm)
123 123 123 123 123 123 123 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195
Approx. electrolyte volume between level marks (cm3)
Solid (kg)
Liquid (L)
80 80 120 120 200 160 200 290 290 290 390 390 390 490 490 610 610 610 710 710 890 890 990 990 990 1110 1110 1220 1220 1320 1320 1320 1430 1610 1720 1830 1930 2040 2140 2330 2440 2550 2650 2650 2750 2860 3050 3160 3260 3360 3470 3570 3770 3980 4080 4190 4290 4290
0,08 0,11 0,17 0,15 0,29 0,19 0,23 0,32 0,45 0,45 0,49 0,58 0,58 0,71 0,71 0,84 0,84 0,84 0,97 0,97 1,26 1,26 1,39 1,39 1,39 1,52 1,52 1,68 1,68 1,81 1,81 1,81 1,94 2,20 2,37 2,49 2,62 2,75 2,88 3,18 3,34 3,47 3,60 3,60 3,73 3,86 4,18 4,31 4,41 4,54 4,67 4,80 5,12 5,38 5,51 5,64 5,77 5,77
0,24 0,35 0,53 0,46 0,90 0,59 0,70 1,00 1,40 1,40 1,50 1,80 1,80 2,20 2,20 2,60 2,60 2,60 3,00 3,00 3,90 3,90 4,30 4,30 4,30 4,70 4,70 5,20 5,20 5,60 5,60 5,60 6,00 6,80 7,30 7,70 8,10 8,50 8,90 9,80 10,3 10,7 11,1 11,1 11,5 11,9 12,9 13,3 13,6 14,0 14,4 14,8 15,8 16,6 17,0 17,4 17,8 17,8
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.
12
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Electrolyte per cell
Cell Internal connection resistance bolt per (mOhm) pole
14,0 8,33 5,68 4,17 3,13 2,66 2,02 2,13 1,94 1,74 1,45 1,32 1,18 1,00 0,89 0,83 0,77 0,72 0,65 0,60 0,55 0,51 0,46 0,45 0,44 0,42 0,40 0,38 0,36 0,34 0,33 0,32 0,30 0,28 0,25 0,24 0,22 0,21 0,20 0,19 0,18 0,17 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,11 0,11 0,11 0,10 0,10 0,10
M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10
CROSSWISE CONNECTION
NORMAL CONNECTION
Connection
SBLE Capacities and dimensions - Imperial units Length per block (in) Cell type
SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690
Capacity Height* (in) (C5 Ah)
7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
7,48 10,2 10,2 10,2 10,2 10,2 10,2 13,8 16,0 16,0 13,8 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1
1 cell
2 cells
3 cells
4 cells
5 cells
6 cells
Approx. weight per cell (lbs)
5,75 5,75 6,26 6,26 6,73 6,73 6,73 7,20 8,11 8,62 9,13 9,61 10,1 10,6 11,5 12,0 12,5 13,0 13,0 13,4 13,9 14,9 15,4 15,8 16,3 16,8 17,2 18,2 19,2 19,6 20,1 20,6 20,6
3,11 3,11 3,11 4,06 4,06 4,06 5,00 5,00 6,26 6,26 6,26 7,20 7,20 9,02 9,02 10,0 10,0 10,0 11,0 11,0 12,0 12,0 13,0 13,0 13,0 -
4,53 4,53 4,53 5,94 5,94 5,94 7,36 7,36 9,13 9,13 9,13 10,6 10,6 13,3 13,3 14,7 14,7 14,7 -
3,98 3,98 5,63 5,63 9,41 7,52 9,41 -
4,92 4,92 6,99 6,99 11,7 9,35 11,7 -
5,87 5,87 8,35 8,35 14,0 11,2 14,0 -
1,76 2,43 3,75 3,97 6,61 5,51 7,05 9,04 10,8 10,8 12,3 14,8 14,8 18,5 18,5 22,5 22,5 22,5 26,2 26,2 32,6 32,6 36,4 36,4 36,4 39,7 39,7 43,7 43,7 48,1 48,1 48,1 51,6 57,5 60,8 64,8 69,2 73,6 77,2 82,0 86,0 90,4 94,8 94,8 99,2 103 107 112 116 121 125 128 133 142 146 150 154 154
Width (in)
4,84 4,84 4,84 4,84 4,84 4,84 4,84 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68
Approx. electrolyte volume between level marks (in3)
Solid (lbs)
Liquid (US Gal.)
4,88 4,88 7,32 7,32 12,2 9,76 12,2 17,7 17,7 17,7 23,8 23,8 23,8 29,9 29,9 37,2 37,2 37,2 43,3 43,3 54,3 54,3 60,4 60,4 60,4 67,7 67,7 74,4 74,4 80,6 80,6 80,6 87,3 98,2 105 112 118 124 131 142 149 156 162 162 168 175 186 193 199 205 212 218 230 243 249 256 262 262
0,18 0,24 0,37 0,33 0,64 0,42 0,51 0,71 1,00 1,00 1,07 1,29 1,29 1,57 1,57 1,86 1,86 1,86 2,14 2,14 2,79 2,79 3,07 3,07 3,07 3,36 3,36 3,71 3,71 4,00 4,00 4,00 4,29 4,86 5,21 5,50 5,79 6,07 6,36 7,00 7,36 7,64 7,93 7,93 8,21 8,50 9,21 9,50 9,71 10,0 10,3 10,6 11,3 11,9 12,1 12,4 12,7 12,7
0,06 0,09 0,14 0,12 0,24 0,16 0,18 0,26 0,37 0,37 0,40 0,48 0,48 0,58 0,58 0,69 0,69 0,69 0,79 0,79 1,03 1,03 1,14 1,14 1,14 1,24 1,24 1,37 1,37 1,48 1,48 1,48 1,59 1,80 1,93 2,03 2,14 2,25 2,35 2,59 2,72 2,83 2,93 2,93 3,04 3,14 3,41 3,51 3,59 3,70 3,80 3,91 4,17 4,39 4,49 4,60 4,70 4,70
Electrolyte per cell
Cell Internal connection resistance bolt per (mOhm) pole 14,0 8,33 5,68 4,17 3,13 2,66 2,02 2,13 1,94 1,74 1,45 1,32 1,18 1,00 0,89 0,83 0,77 0,72 0,65 0,60 0,55 0,51 0,46 0,45 0,44 0,42 0,40 0,38 0,36 0,34 0,33 0,32 0,30 0,28 0,25 0,24 0,22 0,21 0,20 0,19 0,18 0,17 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,11 0,11 0,11 0,10 0,10 0,10
M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
13
SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.00 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690
Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
Hours
Minutes
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
0,77 1,54 2,26 3,08 4,10 4,82 6,36 7,58 8,76 9,79 11,1 12,9 14,4 17,0 19,1 20,6 22,2 23,7 26,3 28,3 30,9 33,5 36,6 37,6 38,6 40,7 42,8 44,8 47,4 49,5 51,5 52,6 56,7 61,8 67,0 72,1 77,3 81,4 85,5 91,7 95,3 101 103 105 110 113 119 124 129 134 139 144 149 155 161 165 171 174
0,95 1,91 2,81 3,83 5,10 5,99 7,91 9,47 10,8 12,1 13,9 15,9 17,8 21,0 23,6 25,5 27,4 29,3 32,5 35,0 38,2 41,4 45,2 46,5 47,8 50,3 52,9 55,4 58,6 61,1 63,7 65,0 70,1 76,4 82,8 89,2 95,5 101 106 113 118 125 127 130 136 140 147 153 159 166 172 178 185 191 199 204 211 215
1,50 3,00 4,40 6,00 8,00 9,40 12,4 15,0 17,0 19,0 22,0 25,0 28,0 33,0 37,0 40,0 43,0 46,0 51,0 55,0 60,0 65,0 71,0 73,0 75,0 79,0 83,0 87,0 92,0 96,0 100 102 110 120 130 140 150 158 166 178 185 196 200 204 214 220 230 240 250 260 270 280 290 300 312 320 332 338
2,42 4,80 7,04 9,60 12,8 15,0 19,8 24,0 27,2 30,4 35,2 40,0 44,8 52,8 59,2 64,0 68,8 73,6 81,6 88,0 96,0 104 114 117 120 126 133 139 147 154 160 163 176 192 208 224 240 253 266 285 296 314 320 326 342 352 368 384 400 416 432 448 464 480 499 512 531 541
3,28 6,45 9,45 12,9 17,2 20,2 26,6 32,6 36,3 40,6 47,8 53,4 59,8 70,5 79,0 85,4 91,8 98,2 109 117 128 139 152 156 160 169 177 186 196 205 214 218 235 256 278 299 320 337 354 380 395 418 427 436 457 470 491 512 534 555 576 598 619 641 666 683 709 722
4,08 8,00 11,7 16,0 21,3 25,1 33,0 39,6 43,7 48,8 58,0 64,3 72,0 84,8 95,1 103 111 118 131 141 154 167 183 188 193 203 213 224 236 247 257 262 283 308 334 360 386 406 427 458 476 504 514 524 550 566 591 617 643 668 694 720 745 771 802 823 853 869
5,22 10,6 15,5 21,2 28,3 33,2 43,8 50,9 56,0 62,6 74,7 82,3 92,2 109 122 132 142 152 168 181 198 214 234 240 247 260 273 287 303 316 329 336 362 395 428 461 494 520 547 586 609 646 659 672 705 725 758 790 823 856 889 922 955 988 1028 1054 1093 1113
6,38 14,2 20,8 28,4 37,8 44,5 58,7 65,1 72,2 80,7 95,5 106 119 140 157 170 183 195 217 234 255 276 302 310 319 335 352 369 391 408 425 433 467 510 552 595 637 671 705 756 786 832 849 866 909 934 977 1019 1062 1104 1147 1189 1232 1274 1325 1359 1410 1435
7,15 16,0 23,5 32,1 42,8 50,3 66,3 73,5 81,0 90,5 108 119 133 157 176 190 205 219 243 262 286 310 338 348 357 376 395 414 438 457 476 486 524 571 619 667 714 752 791 848 881 933 952 972 1019 1048 1095 1143 1191 1238 1286 1333 1381 1429 1486 1524 1581 1610
7,67 17,4 25,5 34,8 46,4 54,5 71,9 78,0 86,9 97,2 114 128 143 169 189 205 220 235 261 281 307 332 363 373 384 404 424 445 471 491 511 522 563 614 665 716 767 808 849 910 946 1002 1023 1043 1094 1125 1176 1227 1279 1330 1381 1432 1483 1534 1596 1637 1698 1729
8,40 18,7 27,4 37,4 49,9 58,6 77,4 82,3 93,4 104 121 137 154 181 203 220 236 253 280 302 330 357 390 401 412 434 456 478 506 528 550 561 605 660 715 770 825 868 912 978 1017 1077 1099 1121 1176 1209 1264 1319 1374 1429 1484 1539 1594 1649 1715 1759 1825 1858
10,43 23,7 34,7 47,3 63,1 74,1 97,8 99,0 107 120 145 158 177 208 233 252 271 290 322 347 378 410 448 460 473 498 523 548 580 605 630 643 693 757 820 883 946 996 1046 1122 1166 1236 1261 1286 1349 1387 1450 1513 1576 1639 1702 1765 1828 1891 1967 2017 2093 2131
12,40 26,8 39,3 53,6 71,4 83,9 111 113 119 133 166 175 196 231 259 280 301 322 357 385 420 455 497 511 525 553 581 609 644 672 700 714 770 840 910 980 1050 1106 1162 1246 1295 1372 1400 1428 1498 1540 1610 1680 1750 1820 1890 1960 2030 2100 2184 2240 2324 2366
13,70 29,7 43,6 59,5 79,3 93,2 123 121 128 143 177 188 210 248 278 300 323 345 383 413 450 488 533 548 563 593 623 653 690 720 750 765 825 900 975 1050 1125 1185 1245 1335 1388 1470 1500 1530 1605 1650 1725 1800 1875 1950 2025 2100 2175 2250 2340 2400 2490 2535
15,50 38,3 56,1 76,5 102 120 158 154 153 171 226 225 252 297 333 360 387 414 459 495 540 585 639 657 675 711 747 783 828 864 900 918 990 1080 1170 1260 1350 1422 1494 1602 1665 1764 1800 1836 1926 1980 2070 2160 2250 2340 2430 2520 2610 2700 2808 2880 2988 3042
15,90 43,1 63,3 86,3 115 135 178 171 164 184 251 242 271 319 358 387 416 445 493 532 580 629 687 706 726 764 803 842 890 929 967 987 1064 1161 1258 1354 1451 1528 1606 1722 1790 1896 1935 1973 2070 2128 2225 2322 2418 2515 2612 2709 2805 2902 3018 3096 3212 3270
* Height including the IP2X terminal cover
14
Seconds
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.05 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690
Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
Hours
Minutes
Seconds
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
0,77 1,53 2,24 3,06 4,08 4,79 6,32 7,50 8,68 9,71 11,0 12,8 14,3 16,9 18,9 20,4 22,0 23,5 26,1 28,1 30,7 33,2 36,3 37,3 38,3 40,4 42,4 44,4 47,0 49,0 51,1 52,1 56,2 61,3 66,4 71,5 76,6 80,7 84,8 90,9 94,5 100 102 104 109 112 118 123 128 133 138 143 148 153 159 163 170 173
0,95 1,89 2,78 3,79 5,05 5,93 7,83 9,38 10,8 12,1 13,8 15,9 17,8 20,9 23,5 25,4 27,3 29,2 32,4 34,9 38,1 41,3 45,1 46,3 47,6 50,1 52,7 55,2 58,4 60,9 63,5 64,7 69,8 76,2 82,5 88,9 95,2 100 105 113 117 124 127 129 136 140 146 152 159 165 171 178 184 190 198 203 211 215
1,49 2,94 4,31 5,88 7,84 9,21 12,2 14,7 16,8 18,8 21,6 24,7 27,7 32,6 36,6 39,6 42,5 45,5 50,4 54,4 59,3 64,3 70,2 72,2 74,2 78,1 82,1 86,1 91,0 95,0 99 101 109 119 129 138 148 156 164 176 183 194 198 202 212 218 228 237 247 257 267 277 287 297 309 317 328 334
2,17 4,65 6,82 9,30 12,4 14,6 19,2 23,5 26,4 29,5 34,5 38,8 43,4 51,2 57,4 62,0 66,7 71,3 79,1 85,3 93,0 101 110 113 116 122 129 135 143 149 155 158 171 186 202 217 233 245 257 276 287 304 310 316 332 341 357 372 388 403 419 434 450 465 484 496 515 524
3,00 5,78 8,48 11,6 15,4 18,1 23,9 28,8 32,9 36,8 42,2 48,4 54,2 63,8 71,6 77,4 83,2 89,0 98,7 106 116 126 137 141 145 153 161 168 178 186 193 197 213 232 252 271 290 306 321 344 358 379 387 395 414 426 445 464 484 503 522 542 561 580 604 619 642 654
3,59 6,87 10,1 13,7 18,3 21,5 28,4 33,9 37,5 41,9 49,7 55,2 61,8 72,9 81,7 88,3 94,9 102 113 121 132 144 157 161 166 174 183 192 203 212 221 225 243 265 287 309 331 349 366 393 408 433 442 450 472 486 508 530 552 574 596 618 640 662 689 706 733 746
4,40 8,98 13,2 18,0 23,9 28,1 37,1 42,0 46,8 52,3 61,5 68,9 77,1 90,9 102 110 118 127 141 152 165 179 196 201 207 218 229 240 253 264 276 281 303 331 358 386 413 435 457 490 510 540 551 562 590 606 634 661 689 716 744 771 799 827 860 882 915 931
5,64 12,1 17,7 24,1 32,2 37,8 49,9 55,1 61,1 68,2 80,8 89,8 101 119 133 144 154 165 183 198 216 233 255 262 269 284 298 313 330 345 359 366 395 431 467 503 539 568 596 639 665 704 718 733 769 790 826 862 898 934 970 1006 1042 1078 1121 1149 1193 1214
6,33 14,1 20,7 28,2 37,6 44,1 58,2 62,6 67,5 75,4 91,8 99,2 111 131 147 159 171 183 202 218 238 258 282 290 298 314 329 345 365 381 397 405 437 476 516 556 595 627 659 707 734 778 794 810 850 873 913 953 992 1032 1072 1112 1151 1191 1239 1270 1318 1342
6,81 15,2 22,3 30,3 40,5 47,5 62,7 66,9 70,0 78,2 98,1 103 115 136 152 165 177 189 210 227 247 268 292 301 309 325 342 358 379 395 412 420 453 494 535 577 618 651 684 733 762 807 824 840 881 906 947 988 1030 1071 1112 1153 1194 1236 1285 1318 1367 1392
7,51 16,8 24,6 33,6 44,8 52,6 69,4 72,5 77,8 86,9 106 114 128 151 169 183 197 210 233 252 274 297 325 334 343 361 380 398 421 439 457 467 503 549 595 640 686 723 759 814 846 896 915 933 979 1006 1052 1098 1143 1189 1235 1281 1326 1372 1427 1464 1519 1546
8,29 17,1 25,0 34,1 45,5 53,5 70,5 78,2 88,8 99,2 115 131 146 172 193 209 224 240 266 287 313 339 371 381 392 412 433 454 480 501 522 533 574 626 679 731 783 825 867 929 966 1023 1044 1065 1117 1149 1201 1253 1305 1357 1410 1462 1514 1566 1629 1671 1733 1765
10,3 21,6 31,7 43,2 57,6 67,7 89,3 90,7 95,7 107 133 141 158 186 208 225 242 259 287 310 338 366 400 411 422 445 467 490 518 541 563 574 619 676 732 788 845 890 935 1002 1042 1104 1126 1149 1205 1239 1295 1351 1408 1464 1520 1577 1633 1689 1757 1802 1869 1903
11,1 24,3 35,6 48,5 64,7 76,0 100 100 105 117 147 154 172 203 228 246 265 283 314 338 369 400 437 449 461 486 511 535 566 591 615 628 677 738 800 861 923 972 1021 1095 1138 1206 1230 1255 1317 1353 1415 1477 1538 1600 1661 1723 1784 1846 1919 1969 2043 2079
12,8 31,7 46,4 63,3 84,4 99,2 131 127 126 140 186 185 207 244 273 296 318 340 377 407 443 480 525 540 554 584 613 643 680 710 739 754 813 887 961 1035 1109 1168 1227 1316 1367 1449 1478 1508 1582 1626 1700 1774 1848 1922 1996 2070 2143 2217 2306 2365 2454 2498
13,3 35,6 52,3 71,3 95,0 112 147 140 136 152 205 201 225 265 297 321 345 369 409 441 481 521 570 586 602 634 666 698 738 770 802 818 882 963 1043 1123 1203 1267 1332 1428 1484 1572 1604 1636 1717 1765 1845 1925 2005 2086 2166 2246 2326 2407 2503 2567 2663 2711
* Height including the IP2X terminal cover
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
15
SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.10 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690
Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
Hours
Minutes
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
0,75 1,50 2,20 3,00 4,00 4,70 6,20 7,43 8,50 9,50 10,9 12,5 14,0 16,5 18,5 20,0 21,5 23,0 25,5 27,5 30,0 32,5 35,5 36,5 37,5 39,5 41,5 43,5 46,0 48,0 50,0 51,0 55,0 60,0 65,0 70,0 75,0 79,0 83,0 89,0 92,5 98,0 100 102 107 110 115 120 125 130 135 140 145 150 156 160 166 169
0,90 1,84 2,70 3,68 4,90 5,76 7,60 9,10 10,4 11,6 13,3 15,3 17,2 20,2 22,7 24,5 26,4 28,2 31,3 33,7 36,8 39,8 43,5 44,8 46,0 48,4 50,9 53,3 56,4 58,9 61,3 62,5 67,4 73,6 79,7 85,8 92,0 96,9 102 109 113 120 123 125 131 135 141 147 153 159 166 172 178 184 191 196 204 207
1,31 2,82 4,14 5,65 7,53 8,85 11,7 14,0 16,0 17,9 20,5 23,5 26,4 31,1 34,8 37,7 40,5 43,3 48,0 51,8 56,5 61,2 66,8 68,7 70,6 74,4 78,1 81,9 86,6 90,4 94,1 96,0 104 113 122 132 141 149 156 168 174 184 188 192 201 207 217 226 235 245 254 264 273 282 294 301 313 318
2,10 4,01 5,89 8,03 10,7 12,6 16,6 20,0 22,2 24,8 29,3 32,6 36,5 43,0 48,3 52,2 56,1 60,0 66,5 71,7 78,3 84,8 92,6 95,2 97,8 103 108 113 120 125 130 133 143 157 170 183 196 206 217 232 241 256 261 266 279 287 300 313 326 339 352 365 378 391 407 417 433 441
2,72 5,11 7,49 10,2 13,6 16,0 21,1 25,3 27,8 31,1 37,0 41,0 45,9 54,1 60,6 65,5 70,4 75,3 83,5 90,1 98,3 106 116 120 123 129 136 143 151 157 164 167 180 197 213 229 246 259 272 292 303 321 328 334 351 360 377 393 410 426 442 459 475 491 511 524 544 554
3,18 6,09 8,9 12,2 16,2 19,1 25,2 29,7 32,1 35,9 43,5 47,2 52,8 62,3 69,8 75,5 81,2 86,8 96,3 104 113 123 134 138 142 149 157 164 174 181 189 193 208 226 245 264 283 298 313 336 349 370 377 385 404 415 434 453 472 491 510 528 547 566 589 604 627 638
3,59 7,19 10,5 14,4 19,2 22,5 29,7 34,7 37,9 42,3 50,9 55,7 62,4 73,5 82,4 89,1 95,8 102 114 122 134 145 158 163 167 176 185 194 205 214 223 227 245 267 289 312 334 352 370 396 412 436 445 454 477 490 512 534 557 579 601 624 646 668 695 713 739 753
4,70 9,65 14,2 19,3 25,7 30,2 39,9 44,4 47,5 53,1 65,2 69,9 78,3 92,3 103 112 120 129 143 154 168 182 199 204 210 221 232 243 257 268 280 285 308 336 364 392 420 442 464 498 517 548 559 571 599 615 643 671 699 727 755 783 811 839 873 895 929 945
5,27 10,7 15,7 21,5 28,6 33,6 44,4 49,0 51,4 57,4 71,8 75,5 84,6 100 112 121 130 139 154 166 181 196 214 221 227 239 251 263 278 290 302 308 332 363 393 423 453 477 501 538 559 592 604 616 646 665 695 725 755 785 816 846 876 906 943 967 1003 1021
5,66 11,4 16,8 22,9 30,5 35,8 47,3 49,7 56,3 63,0 72,9 82,8 92,8 109 123 133 142 152 169 182 199 215 235 242 249 262 275 288 305 318 331 338 364 398 431 464 497 524 550 590 613 649 663 676 709 729 762 795 828 862 895 928 961 994 1034 1060 1100 1120
6,14 12,8 18,7 25,5 34,0 40,0 52,8 54,7 62,0 69,3 80,3 91,2 102 120 135 146 157 168 186 201 219 237 259 266 274 288 303 317 336 350 365 372 401 438 474 511 547 576 606 649 675 715 730 744 781 803 839 876 912 948 985 1021 1058 1094 1138 1167 1211 1233
7,12 15,1 22,1 30,1 40,2 47,2 62,3 64,6 65,1 72,8 94,7 95,8 107 126 142 153 165 176 195 211 230 249 272 280 287 303 318 333 352 368 383 391 421 460 498 536 575 605 636 682 709 751 766 781 820 843 881 919 958 996 1034 1073 1111 1149 1195 1226 1272 1295
8,33 17,4 25,6 34,9 46,5 54,6 72,1 73,4 78,0 87,2 108 115 128 151 170 183 197 211 234 252 275 298 326 335 344 362 381 399 422 440 459 468 505 550 596 642 688 725 761 816 849 899 917 936 982 1009 1055 1101 1147 1193 1238 1284 1330 1376 1431 1468 1523 1550
9,10 20,0 29,4 40,1 53,4 62,7 82,8 82,1 85,0 95,0 120 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
10,1 26,2 38,4 52,4 69,8 82,0 108 103 103 116 151 152 170 201 225 243 262 280 310 335 365 396 432 444 457 481 505 530 560 584 609 621 670 730 791 852 913 962 1010 1083 1126 1193 1217 1242 1303 1339 1400 1461 1522 1583 1643 1704 1765 1826 1899 1948 2021 2057
10,4 29,7 43,6 59,5 79,3 93 123 115 113 127 169 167 187 220 247 267 287 307 340 367 400 434 474 487 501 527 554 581 614 641 667 681 734 801 868 934 1001 1054 1108 1188 1235 1308 1335 1361 1428 1468 1535 1602 1668 1735 1802 1869 1935 2002 2082 2136 2216 2256
* Height including the IP2X terminal cover
16
Seconds
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.14 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690
Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690
Hours
Minutes
Seconds
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
0,74 1,47 2,16 2,94 3,92 4,61 6,08 7,20 8,32 9,29 10,6 12,2 13,7 16,1 18,1 19,6 21,0 22,5 24,9 26,9 29,3 31,8 34,7 35,7 36,7 38,6 40,6 42,6 45,0 47,0 48,9 49,9 53,8 58,7 63,6 68,5 73,4 77,3 81,2 87,1 90,5 95,9 97,8 100 105 108 113 117 122 127 132 137 142 147 153 157 162 165
0,86 1,73 2,54 3,46 4,61 5,42 7,15 8,46 9,79 10,9 12,4 14,4 16,1 19,0 21,3 23,0 24,8 26,5 29,4 31,7 34,6 37,4 40,9 42,1 43,2 45,5 47,8 50,1 53,0 55,3 57,6 58,8 63,4 69,1 74,9 80,7 86,4 91,0 95,6 103 107 113 115 118 123 127 133 138 144 150 156 161 167 173 180 184 191 195
1,15 2,48 3,64 4,97 6,62 7,78 10,3 12,3 14,1 15,7 18,0 20,7 23,2 27,3 30,6 33,1 35,6 38,1 42,2 45,6 49,7 53,8 58,8 60,5 62,1 65,4 68,7 72,1 76,2 79,5 82,8 84,5 91,1 99,4 108 116 124 131 137 147 153 162 166 169 177 182 191 199 207 215 224 232 240 248 258 265 275 280
1,91 3,53 5,17 7,05 9,40 11,0 14,6 17,2 19,2 21,5 25,2 28,3 31,7 37,3 41,8 45,2 48,6 52,0 57,7 62,2 67,8 73,5 80,3 82,5 84,8 89,3 93,8 98,3 104 109 113 115 124 136 147 158 170 179 188 201 209 222 226 231 242 249 260 271 283 294 305 317 328 339 353 362 375 382
2,37 4,38 6,42 8,76 11,7 13,7 18,1 21,3 23,1 25,8 31,2 33,9 38,0 44,7 50,2 54,2 58,3 62,4 69,2 74,6 81,4 88,1 96,3 99,0 102 107 113 118 125 130 136 138 149 163 176 190 203 214 225 241 251 266 271 277 290 298 312 325 339 353 366 380 393 407 423 434 450 458
2,61 4,92 7,21 9,83 13,1 15,4 20,3 23,7 25,5 28,5 34,8 37,6 42,1 49,6 55,6 60,1 64,6 69,1 76,6 82,6 90,1 97,6 107 110 113 119 125 131 138 144 150 153 165 180 195 210 225 237 249 267 278 294 300 306 321 330 346 361 376 391 406 421 436 451 469 481 499 508
2,96 5,91 8,67 11,8 15,8 18,5 24,4 27,2 29,4 32,9 39,9 43,3 48,5 57,1 64,1 69,3 74,5 79,6 88,3 95,2 104 113 123 126 130 137 144 151 159 166 173 177 190 208 225 242 260 274 287 308 320 339 346 353 371 381 398 416 433 450 467 485 502 519 540 554 575 585
3,79 7,58 11,1 15,2 20,2 23,7 31,3 34,3 37,6 42,1 50,4 55,3 62,0 73,0 81,9 88,5 95,2 102 113 122 133 144 157 162 166 175 184 193 204 213 221 226 243 266 288 310 332 350 367 394 410 434 443 452 474 487 509 531 553 576 598 620 642 664 691 708 735 748
4,27 8,53 12,5 17,1 22,8 26,7 35,3 39,1 40,3 45,0 57,4 59,3 66,4 78,2 87,7 94,8 102 109 121 130 142 154 168 173 178 187 197 206 218 228 237 242 261 284 308 332 356 375 394 422 439 465 474 484 507 522 545 569 593 616 640 664 687 711 740 759 787 801
4,50 9,18 13,5 18,4 24,5 28,8 37,9 39,3 41,8 46,7 57,6 61,5 68,9 81,2 91,0 98,4 106 113 125 135 148 160 175 180 184 194 204 214 226 236 246 251 271 295 320 344 369 389 408 438 455 482 492 502 526 541 566 590 615 639 664 689 713 738 767 787 817 831
5,01 9,66 14,2 19,3 25,8 30,3 39,9 44,9 47,0 52,6 65,8 69,2 77,5 91,3 102 111 119 127 141 152 166 180 196 202 208 219 230 241 255 266 277 282 304 332 360 387 415 437 459 493 512 542 553 564 592 609 636 664 692 719 747 775 802 830 863 885 919 935
6,02 11,0 16,2 22,1 29,4 34,6 45,6 48,3 54,7 61,1 70,9 80,4 90,1 106 119 129 138 148 164 177 193 209 228 235 241 254 267 280 296 309 322 328 354 386 418 450 483 508 534 573 595 631 644 656 689 708 740 772 804 837 869 901 933 965 1004 1030 1068 1088
6,76 14,3 20,9 28,5 38,0 44,7 58,9 60,0 63,6 71,0 88,0 93,5 105 123 138 150 161 172 191 206 224 243 265 273 280 295 310 325 344 359 374 381 411 449 486 523 561 591 621 666 692 733 748 763 800 823 860 897 935 972 1010 1047 1084 1122 1167 1197 1241 1264
7,21 16,5 24,2 33,0 44,0 51,7 68,2 66,4 69,5 77,7 97,4 102 114 135 151 163 176 188 208 225 245 266 290 298 307 323 339 356 376 392 409 417 450 490 531 572 613 646 678 727 756 801 817 834 875 899 940 981 1022 1063 1103 1144 1185 1226 1275 1308 1357 1381
8,45 21,6 31,7 43,3 57,7 67,8 89,4 85,1 86,5 96,7 125 127 142 168 188 203 219 234 259 280 305 331 361 371 382 402 422 443 468 488 509 519 560 610 661 712 763 804 844 905 941 997 1017 1038 1089 1119 1170 1221 1272 1323 1373 1424 1475 1526 1587 1628 1689 1719
8,71 24,8 36,4 49,6 66,1 77,7 102 96,0 95,7 107 141 141 158 186 208 225 242 259 287 310 338 366 400 411 422 445 467 490 518 541 563 574 619 676 732 788 845 890 935 1002 1042 1104 1126 1149 1205 1239 1295 1351 1408 1464 1520 1577 1633 1689 1757 1802 1869 1903
* Height including the IP2X terminal cover
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
17
CROSSWISE CONNECTION
NORMAL CONNECTION
Connection
SBM Capacities and dimensions - International System of units Length per block (mm) Cell type
SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445
Capacity Height* (mm) (C5 Ah)
11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445
190 190 260 260 344 344 400 350 350 406 406 406 406 406 350 406 350 406 350 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410
1 cell
2 cells
3 cells
Approx. weight per cell (kg)
146 159 171 183 183 183 183 213 213 232 232 244 268 268 268 268 268 305 305 317 353 353 353 353 353 373 402 438 438 438 438 438 511 511 523 523 523
64,0 74,0 64,0 74,0 69,0 69,0 69,0 79,0 79,0 79,0 79,0 94,0 94,0 94,0 127 115 159 127 183 159 159 183 183 183 183 183 229 229 229 241 253 279 305 329 -
93,5 109 93,5 109 100 100 100 115 115 115 115 138 138 138 187 169 232 187 268 232 232 268 268 268 268 268 337 337 337 355 373 -
0,90 1,20 1,50 1,80 3,60 3,60 4,30 4,40 4,40 5,10 5,10 6,40 6,40 6,40 7,50 7,80 8,90 8,80 10,1 10,5 10,5 12,0 12,0 12,0 12,5 12,5 15,5 15,5 15,5 16,5 17,5 18,8 20,4 22,2 23,7 24,2 24,7 24,7 27,6 27,6 30,3 30,3 32,1 35,4 35,4 35,9 37,0 37,0 40,2 40,2 42,0 47,1 47,1 47,6 49,2 48,7 51,9 53,7 58,8 58,8 59,3 61,4 60,9 69,0 69,0 71,0 73,7 73,7
Width (mm)
123 123 123 123 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195
Approx. electrolyte volume between level marks (cm3)
Solid (kg)
Liquid (L)
110 120 110 120 240 240 240 280 280 280 280 340 340 340 480 430 590 480 700 590 590 700 700 700 690 690 870 870 870 920 970 1 080 1 190 1 300 1 400 1 390 1 390 1 390 1 630 1 630 1 790 1 790 1 890 2 100 2 100 2 100 2 080 2 080 2 390 2 390 2 490 2 800 2 800 2 800 2 780 2 780 2 910 3 200 3 510 3 510 3 500 3 470 3 480 4 110 4 110 4 200 4 170 4 170
0,10 0,11 0,15 0,15 0,32 0,32 0,39 0,36 0,36 0,42 0,42 0,52 0,52 0,52 0,58 0,65 0,75 0,68 0,87 0,87 0,87 1,04 1,04 1,04 0,97 0,97 1,26 1,26 1,26 1,30 1,36 1,56 1,72 1,91 2,07 1,98 1,91 1,91 2,37 2,37 2,59 2,59 2,75 3,08 3,08 3,01 2,88 2,88 3,43 3,43 3,63 4,11 4,11 4,05 3,82 3,89 4,05 4,63 5,15 5,15 5,05 4,76 4,86 5,99 5,99 6,09 5,73 5,73
0,30 0,33 0,46 0,46 1,00 1,00 1,20 1,10 1,10 1,30 1,30 1,60 1,60 1,60 1,80 2,00 2,30 2,10 2,70 2,70 2,70 3,20 3,20 3,20 3,00 3,00 3,90 3,90 3,90 4,00 4,20 4,80 5,30 5,90 6,40 6,10 5,90 5,90 7,30 7,30 8,00 8,00 8,50 9,50 9,50 9,30 8,90 8,90 10,6 10,6 11,2 12,7 12,7 12,5 11,8 12,0 12,5 14,3 15,9 15,9 15,6 14,7 15,0 18,5 18,5 18,8 17,7 17,7
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.
18
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Electrolyte per cell
Internal resistance (mOhm)
Cell connection bolt per pole
5,00 3,67 2,82 2,07 1,81 1,56 1,54 1,20 1,08 1,02 0,92 0,86 0,77 0,73 0,60 0,62 0,52 0,53 0,46 0,47 0,45 0,43 0,41 0,40 0,37 0,36 0,34 0,33 0,31 0,29 0,27 0,25 0,23 0,22 0,21 0,20 0,19 0,18 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,12 0,11 0,11 0,10 0,10 0,10 0,09 0,09 0,09 0,09 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,06 0,06 0,06
M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 6 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10
CROSSWISE CONNECTION
NORMAL CONNECTION
Connection
SBM Capacities and dimensions - Imperial units Length per block (in) Cell type
SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445
Capacity Height* (in) (C5 Ah)
11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445
7,48 7,48 10,2 10,2 13,5 13,5 15,7 13,8 13,8 16,0 16,0 16,0 16,0 16,0 13,8 16,0 13,8 16,0 13,8 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1
1 cell
2 cells
3 cells
Approx. weight per cell (lbs)
5,75 6,26 6,73 7,20 7,20 7,20 7,20 8,39 8,39 9,13 9,13 9,61 10,6 10,6 10,6 10,6 10,6 12,0 12,0 12,5 13,9 13,9 13,9 13,9 13,9 14,7 15,8 17,2 17,2 17,2 17,2 17,2 20,1 20,1 20,6 20,6 20,6
2,52 2,91 2,52 2,91 2,72 2,72 2,72 3,11 3,11 3,11 3,11 3,70 3,70 3,70 5,00 4,53 6,26 5,00 7,20 6,26 6,26 7,20 7,20 7,20 7,20 7,20 9,02 9,02 9,02 9,49 9,96 11,0 12,0 13,0 -
3,68 4,27 3,68 4,27 3,94 3,94 3,94 4,53 4,53 4,53 4,53 5,41 5,41 5,41 7,36 6,65 9,13 7,36 10,55 9,13 9,13 10,6 10,6 10,6 10,6 10,6 13,3 13,3 13,3 14,0 14,7 -
1,98 2,65 3,31 3,97 7,94 7,94 9,48 9,70 9,70 11,2 11,2 14,1 14,1 14,1 16,5 17,2 19,6 19,4 22,3 23,1 23,1 26,5 26,5 26,5 27,6 27,6 34,2 34,2 34,2 36,4 38,6 41,4 45,0 48,9 52,2 53,4 54,5 54,5 60,8 60,8 66,8 66,8 70,8 78,0 78,0 79,1 81,6 81,6 88,6 88,6 92,6 104 104 105 108 107 114 118 130 130 131 135 134 152 152 157 162 162
Width (in)
4,84 4,84 4,84 4,84 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68
Approx. electrolyte volume between level marks (in3)
Solid (lbs)
Liquid (US Gal.)
6,71 7,31 6,71 7,32 14,6 14,6 14,6 17,1 17,1 17,1 17,1 20,7 20,7 20,7 29,3 26,2 36,0 29,3 42,7 36,0 36,0 42,7 42,7 42,7 42,1 42,1 53,1 53,1 53,1 56,1 59,2 65,9 72,6 79,3 85,4 84,8 84,8 84,8 99,5 99,5 109 109 115 128 128 128 127 127 146 146 152 171 171 171 170 170 178 195 214 214 214 212 212 251 251 256 254 254
0,22 0,24 0,33 0,33 0,71 0,71 0,86 0,79 0,79 0,93 0,93 1,14 1,14 1,14 1,29 1,43 1,64 1,50 1,93 1,93 1,93 2,29 2,29 2,29 2,14 2,14 2,79 2,79 2,79 2,86 3,00 3,43 3,79 4,21 4,57 4,36 4,21 4,21 5,21 5,21 5,71 5,71 6,07 6,79 6,79 6,64 6,36 6,36 7,57 7,57 8,00 9,07 9,07 8,93 8,43 8,57 8,93 10,2 11,4 11,4 11,1 10,5 10,7 13,2 13,2 13,4 12,6 12,6
0,08 0,09 0,12 0,12 0,26 0,26 0,32 0,29 0,29 0,34 0,34 0,42 0,42 0,42 0,48 0,53 0,61 0,55 0,71 0,71 0,71 0,85 0,85 0,85 0,79 0,79 1,03 1,03 1,03 1,06 1,11 1,27 1,40 1,56 1,69 1,61 1,56 1,56 1,93 1,93 2,11 2,11 2,25 2,51 2,51 2,46 2,35 2,35 2,80 2,80 2,96 3,35 3,35 3,30 3,12 3,17 3,30 3,78 4,20 4,20 4,12 3,88 3,96 4,89 4,89 4,97 4,68 4,68
Electrolyte per cell
Internal resistance (mOhm)
Cell connection bolt per pole
5,00 3,67 2,82 2,07 1,81 1,56 1,54 1,20 1,08 1,02 0,92 0,86 0,77 0,73 0,60 0,62 0,52 0,53 0,46 0,47 0,45 0,43 0,41 0,40 0,37 0,36 0,34 0,33 0,31 0,29 0,27 0,25 0,23 0,22 0,21 0,20 0,19 0,18 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,12 0,11 0,11 0,10 0,10 0,10 0,09 0,09 0,09 0,09 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,06 0,06 0,06
M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 6 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
19
SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.00 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445
Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445
Hours
Minutes
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,11 1,52 2,23 3,04 4,37 5,08 5,70 6,60 7,31 8,55 9,47 10,2 11,4 12,0 13,2 14,0 15,2 16,4 17,1 18,7 19,5 20,4 21,2 22,0 23,5 24,5 25,4 26,5 28,2 30,5 32,9 35,2 37,6 39,9 42,2 44,6 46,9 49,1 51,4 53,5 56,5 58,6 61,1 63,6 66,1 68,6 70,2 73,6 75,3 78,2 80,6 84,5 87,5 90,6 93,6 95,7 98,2 103 106 110 113 117 120 124 130 135 141 147
1,39 1,89 2,77 3,78 5,42 6,3 7,1 8,2 9,1 10,6 11,7 12,6 14,1 14,9 16,4 17,4 18,9 20,3 21,2 23,2 24,2 25,2 26,2 27,2 29,1 30,3 31,5 32,7 34,9 37,8 40,7 43,6 46,5 49,4 52,2 55,1 58,0 60,7 64 66 70 73 76 79 82 85 87 91 93 97 100 104 108 112 116 118 121 127 131 136 139 145 149 154 160 167 175 182
2,20 3,00 4,40 6,00 8,60 10,0 11,2 13,0 14,4 16,8 18,6 20,0 22,4 23,6 26,0 27,6 30,0 32,2 33,6 36,8 38,4 40,0 41,6 43,2 46,2 48,2 50,0 52,0 55,4 60,0 64,6 69,2 73,8 78,4 83,0 87,6 92,2 96,4 101 105 111 115 120 125 130 135 138 145 148 154 158 166 172 178 184 188 193 202 208 216 221 230 236 244 255 265 278 289
3,60 4,91 7,19 9,81 14,1 16,4 18,3 21,3 23,6 27,5 30,4 32,7 36,6 38,6 42,6 45,1 49,2 52,6 55,1 60,1 62,7 65,4 68,0 70,6 75,5 78,8 81,7 85,0 90,5 98,0 106 113 121 128 136 143 151 158 165 172 181 188 196 204 212 220 225 236 242 251 259 271 281 291 301 307 315 330 340 354 362 376 386 399 416 433 454 472
5,24 7,14 10,5 14,3 20,6 23,9 26,8 31,1 34,4 40,1 44,4 47,8 53,5 56,4 62,2 65,9 71,8 76,9 80,4 87,9 91,7 95,5 99,4 103 110 115 119 124 132 143 154 165 176 187 198 209 220 230 241 251 265 275 287 299 310 322 330 345 353 367 378 396 411 425 439 449 461 482 497 517 529 549 564 583 609 632 664 690
6,47 8,82 13,0 17,7 25,5 29,7 33,3 38,6 42,8 50,0 55,3 59,5 66,6 70,2 77,2 82,1 89,1 95,7 100 109 114 119 124 128 137 143 149 155 165 178 192 206 219 233 247 260 274 287 300 313 330 343 357 372 386 401 410 430 440 457 471 494 511 529 547 559 574 600 618 643 658 684 702 725 758 787 827 859
9,02 12,3 18,2 24,9 36,1 42,0 47,0 54,5 60,4 70,5 78,0 83,9 94,0 99,0 109,1 115,8 126 135 141 154 161 168 175 181 194 202 210 218 232 252 271 290 310 329 348 367 387 404 424 441 466 483 503 524 545 565 579 607 621 644 664 696 722 747 772 789 810 847 873 908 929 965 991 1024 1069 1111 1166 1212
11,6 15,9 23,7 32,3 49,3 57,3 63,9 74,5 82,5 95,8 106 114 128 135 149 157 172 184 192 210 219 228 237 246 264 275 285 297 316 342 368 395 421 447 473 500 526 550 576 600 633 657 685 713 740 769 787 825 844 876 904 947 981 1015 1050 1072 1101 1151 1187 1234 1263 1312 1347 1392 1453 1511 1586 1649
13,6 18,5 27,6 37,6 57,3 66,6 74,0 86,6 95,9 111 123 132 148 156 173 182 200 213 224 243 254 264 275 286 305 319 331 344 366 397 427 457 488 518 549 579 610 637 668 695 734 762 793 826 858 891 912 956 978 1015 1047 1097 1137 1177 1216 1243 1276 1334 1375 1431 1464 1520 1561 1613 1684 1751 1838 1911
14,8 20,20 29,8 40,6 62,3 72,4 80,0 94 104 120 133 143 160 169 188 197 217 230 243 263 274 286 297 309 330 344 357 372 396 429 462 495 527 560 593 626 659 689 722 752 793 823 858 893 928 963 986 1033 1058 1098 1132 1186 1229 1272 1315 1344 1379 1442 1487 1547 1582 1644 1688 1744 1821 1893 1987 2066
17,0 23,13 34,0 46,3 71,1 82,7 91,3 108 119 137 152 163 183 192 215 225 248 263 278 300 313 326 339 352 377 393 408 424 452 489 527 564 602 639 677 714 752 786 823 858 905 939 978 1019 1058 1099 1125 1179 1207 1252 1291 1353 1402 1451 1500 1533 1574 1645 1696 1764 1805 1875 1926 1989 2077 2159 2267 2356
20,5 28,0 40,4 55,0 84,6 98,4 108 128 142 161 179 192 215 227 256 265 295 309 330 353 369 384 399 415 444 463 480 499 532 576 620 664 708 753 797 841 885 925 970 1010 1066 1106 1152 1200 1246 1294 1325 1388 1421 1475 1521 1594 1651 1709 1766 1805 1853 1937 1997 2077 2125 2208 2267 2342 2446 2542 2669 2774
29,5 40,2 55,7 76,0 116 135 145 175 194 218 241 259 290 306 351 358 404 417 453 477 498 518 539 560 599 625 648 674 718 777 837 897 956 1016 1075 1135 1195 1249 1309 1363 1438 1493 1555 1620 1682 1747 1788 1874 1918 1990 2052 2151 2229 2306 2384 2436 2501 2615 2695 2804 2869 2980 3061 3162 3302 3431 3602 3745
33,8 46,1 63,1 86,0 131 153 162 199 220 243 269 289 324 341 397 399 458 466 513 532 555 579 602 625 668 697 723 752 801 868 934 1001 1068 1134 1201 1267 1334 1394 1461 1522 1606 1666 1736 1808 1878 1950 1996 2092 2141 2222 2291 2401 2488 2575 2662 2719 2792 2919 3009 3130 3203 3327 3417 3529 3686 3830 4021 4180
42,5 58,0 75,5 103 160 186 193 241 267 290 321 345 387 407 482 476 557 556 623 635 663 691 718 746 798 832 863 898 956 1036 1115 1195 1274 1354 1433 1512 1592 1664 1744 1816 1916 1989 2072 2158 2241 2327 2382 2496 2555 2652 2735 2866 2969 3073 3177 3246 3332 3484 3591 3736 3822 3971 4078 4213 4399 4572 4800 4989
46,8 63,8 80,2 109 170 198 205 257 285 307 340 365 409 431 515 504 594 588 665 672 702 731 760 789 844 881 913 950 1 012 1 096 1 180 1 264 1 348 1 432 1 516 1 600 1 684 1 761 1 845 1 922 2 028 2 105 2 192 2 284 2 371 2 463 2 521 2 642 2 704 2 806 2 894 3 033 3 142 3 252 3 362 3 435 3 526 3 687 3 800 3 954 4 045 4 202 4 315 4 458 4 655 4 838 5 079 5 280
* Height including the IP2X terminal cover
20
Seconds
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.05 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445
Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445
Hours
Minutes
Seconds
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,11 1,51 2,21 3,02 4,33 5,04 5,65 6,55 7,26 8,48 9,38 10,1 11,3 11,9 13,1 13,9 15,1 16,2 16,9 18,6 19,4 20,2 21,0 21,8 23,3 24,3 25,2 26,2 27,9 30,3 32,6 34,9 37,2 39,6 41,9 44,2 46,5 48,6 51,0 53,1 56,0 58,1 60,5 63,1 65,5 68,0 69,6 72,9 74,7 77,5 79,9 83,7 86,8 89,8 92,8 94,8 97,4 102 105 109 112 116 119 123 129 134 140 146
1,38 1,88 2,75 3,75 5,38 6,25 7,00 8,13 9,01 10,5 11,6 12,5 14,0 14,8 16,3 17,3 18,8 20,1 21,0 23,0 24,0 25,0 26,0 27,0 28,9 30,1 31,3 32,5 34,6 37,5 40,4 43,3 46,1 49,0 51,9 54,8 57,6 60,3 63,1 65,8 69,4 72,0 75,0 78,1 81,1 84,3 86,3 90,4 92,5 96,0 99,0 104 108 111 115 118 121 126 130 135 138 144 148 153 159 166 174 181
2,18 2,97 4,36 5,94 8,53 9,92 11,1 12,9 14,3 16,6 18,4 19,8 22,2 23,4 25,8 27,4 29,8 31,9 33,3 36,5 38,1 39,6 41,2 42,8 45,8 47,8 49,6 51,5 54,9 59,5 64,0 68,6 73,1 77,7 82,3 86,8 91,4 95,5 100 104 110 114 119 124 129 134 137 143 147 152 157 165 170 176 182 186 191 200 206 214 219 228 234 242 253 262 275 286
3,54 4,83 7,08 9,66 13,9 16,2 18,1 21,0 23,3 27,2 30,1 32,3 36,2 38,1 42,0 44,6 48,5 52,0 54,3 59,5 62,1 64,6 67,2 69,8 74,7 77,9 80,8 84,0 89,5 97,0 104 112 119 127 134 142 149 156 163 170 179 186 194 202 210 218 223 234 239 248 256 268 278 288 297 304 312 326 336 350 358 372 382 394 412 428 449 467
4,90 6,68 9,85 13,4 19,3 22,4 25,1 29,2 32,3 37,7 41,8 44,9 50,3 53,0 58,3 62,0 67,3 72,3 75,4 82,6 86,2 89,8 93,4 97,0 104 108 112 117 124 135 145 155 166 176 186 197 207 216 227 236 249 259 269 281 291 303 310 325 332 345 356 373 386 400 413 422 433 453 467 486 497 516 530 548 572 594 624 649
6,18 8,43 12,5 17,0 24,7 28,7 32,1 37,3 41,3 48,2 53,3 57,3 64,2 67,7 74,5 79,1 86,0 92,3 96,3 105 110 115 119 124 132 138 143 149 159 172 185 198 212 225 238 251 264 276 290 302 318 330 344 358 372 386 396 415 424 440 454 476 493 510 527 539 553 578 596 620 635 659 677 699 730 759 797 828
7,91 10,8 16,0 21,8 32,5 37,8 42,3 49,1 54,4 63,5 70,3 75,6 84,7 89,2 98 104 113 122 127 139 145 151 157 163 175 182 189 197 209 227 244 262 279 296 314 331 349 364 382 398 420 436 454 473 491 510 522 547 560 581 599 628 650 673 696 711 730 763 786 818 837 870 893 923 963 1001 1051 1093
9,91 13,5 20,1 27,4 41,9 48,7 54,1 63,3 70,1 81,2 89,9 96,7 108 114 127 133 146 156 164 178 186 193 201 209 223 233 242 251 268 290 312 334 357 379 401 423 446 466 488 509 537 557 580 604 627 652 667 699 715 742 766 802 831 860 889 909 933 975 1005 1046 1070 1112 1142 1179 1232 1280 1344 1397
11,8 16,1 23,8 32,4 49,4 57,4 63,8 74,6 82,7 95,7 106 114 128 134 149 157 172 183 193 210 219 228 237 246 263 275 285 296 316 342 368 394 420 447 473 499 525 549 575 599 632 656 684 712 740 768 786 824 843 875 902 946 980 1014 1048 1071 1100 1150 1185 1233 1261 1310 1346 1390 1452 1509 1584 1647
12,9 17,6 26,0 35,4 53,7 62,4 69,5 81,2 89,9 104 115 124 139 147 162 171 187 200 210 228 238 248 258 268 287 299 310 323 344 372 401 430 458 487 515 544 572 598 627 653 689 715 745 776 806 837 857 898 919 954 983 1031 1068 1105 1142 1167 1198 1253 1291 1343 1374 1428 1466 1515 1582 1644 1726 1794
14,3 19,6 28,6 39,1 59,9 69,7 76,0 90,6 100 114 126 136 152 160 181 187 209 219 234 250 261 271 282 293 314 327 339 353 376 407 438 470 501 532 563 594 626 654 685 714 753 782 814 848 881 915 937 981 1004 1042 1075 1127 1167 1208 1249 1276 1310 1370 1412 1469 1503 1561 1603 1656 1729 1797 1887 1961
17,1 23,3 33,4 45,6 70,1 81,6 88 106 117 132 146 157 176 186 212 217 245 253 274 289 302 315 327 340 363 379 393 409 436 472 508 544 580 617 653 689 725 758 794 827 873 906 944 983 1021 1060 1085 1137 1164 1208 1246 1306 1353 1400 1447 1479 1518 1587 1636 1702 1741 1809 1858 1919 2004 2083 2187 2273
25,4 34,6 47,5 64,8 100 116 123 151 167 185 205 220 246 260 301 304 348 354 390 405 423 440 458 475 508 530 550 572 610 660 711 761 812 863 913 964 1015 1061 1111 1158 1221 1268 1320 1376 1428 1483 1519 1591 1629 1690 1743 1827 1893 1959 2025 2069 2124 2221 2289 2381 2436 2531 2599 2685 2804 2914 3059 3180
29,2 39,9 53,9 73,6 113 131 139 170 189 208 230 247 277 292 341 341 393 398 440 455 475 495 515 534 572 596 619 643 685 742 799 856 913 970 1027 1084 1141 1193 1249 1301 1373 1425 1484 1546 1606 1668 1707 1789 1831 1900 1960 2054 2128 2202 2276 2326 2388 2496 2573 2677 2739 2845 2922 3018 3152 3276 3439 3575
36,0 49,1 63,9 87,1 136 158 163 206 228 245 271 292 327 344 411 402 475 469 532 536 560 583 606 630 674 703 729 758 808 875 942 1009 1076 1143 1210 1277 1344 1405 1472 1534 1618 1679 1749 1822 1892 1965 2012 2108 2158 2239 2309 2420 2508 2595 2682 2741 2814 2942 3032 3155 3228 3353 3443 3557 3715 3860 4053 4213
38,9 53,1 69,1 94,2 145 169 176 220 243 264 292 314 352 371 440 433 507 506 568 578 603 628 653 678 725 757 785 816 870 942 1014 1086 1159 1231 1303 1375 1448 1513 1586 1652 1743 1809 1884 1963 2038 2116 2167 2270 2324 2412 2487 2606 2700 2795 2889 2952 3030 3168 3266 3397 3476 3611 3708 3831 4000 4157 4365 4 537
* Height including the IP2X terminal cover
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
21
SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.10 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445
Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445
Hours
Minutes
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,09 1,49 2,18 2,97 4,26 4,95 5,55 6,44 7,13 8,33 9,22 9,91 11,1 11,7 12,9 13,7 14,9 16,0 16,6 18,2 19,0 19,8 20,6 21,4 22,9 23,9 24,8 25,8 27,5 29,7 32,0 34,3 36,6 38,9 41,1 43,4 45,7 47,8 50,0 52,1 55,0 57,1 59,5 61,9 64,3 66,8 68,4 71,7 73,3 76,1 78,5 82,3 85,2 88,2 91,2 93,2 95,6 100 103 107 110 114 117 121 126 131 138 143
1,36 1,85 2,71 3,69 5,29 6,15 6,90 8,00 8,86 10,4 11,5 12,3 13,8 14,5 16,0 17,0 18,5 19,8 20,7 22,7 23,7 24,6 25,6 26,6 28,5 29,7 30,8 32,0 34,1 37,0 39,8 42,6 45,5 48,3 51,1 54,0 56,8 59,4 62,2 64,8 68,4 71,0 73,9 77,0 80,0 83,0 85,0 89,1 91,2 94,6 97,6 102 106 110 113 116 119 124 128 133 136 142 146 150 157 163 171 178
2,15 2,93 4,29 5,85 8,40 9,77 10,9 12,7 14,1 16,4 18,1 19,5 21,8 23,0 25,4 26,9 29,3 31,3 32,8 35,8 37,4 38,9 40,5 42,0 45,0 46,9 48,7 50,6 53,9 58,4 62,9 67,3 71,8 76,3 80,8 85,3 89,7 93,8 98,3 102 108 112 117 122 126 131 134 141 144 149 154 162 167 173 179 183 188 196 202 211 215 224 230 237 248 258 271 281
3,31 4,51 6,61 9,02 12,9 15,0 16,9 19,6 21,7 25,4 28,1 30,2 33,8 35,6 39,1 41,7 45,1 48,6 50,6 55,6 58,0 60,4 62,8 65,2 69,8 72,8 75,5 78,5 83,7 90,6 97,5 104 111 118 125 132 139 146 153 159 168 174 181 189 196 204 208 218 223 232 239 251 260 269 278 284 291 305 314 327 334 347 357 368 385 400 420 436
4,54 6,20 9,13 12,4 18,0 20,9 23,4 27,2 30,2 35,2 38,9 41,9 46,9 49,4 54,5 57,8 62,8 67,4 70,4 77,0 80,4 83,7 87,1 90,4 96,7 101 105 109 116 126 135 145 154 164 174 183 193 202 211 220 232 241 251 262 272 282 289 303 310 322 332 347 360 373 385 394 404 422 435 453 463 481 494 511 533 554 582 605
5,41 7,37 10,9 14,9 21,8 25,3 28,3 32,9 36,5 42,5 47,1 50,6 56,7 59,7 65,9 69,9 76,0 81,5 85,1 93,1 97,2 101 105 109 117 122 127 132 140 152 164 175 187 198 210 222 233 244 256 266 281 292 304 316 329 341 349 366 375 389 401 420 435 451 466 476 489 511 526 548 560 582 598 618 645 670 704 732
6,43 8,77 13,0 17,7 26,5 30,8 34,5 40,1 44,4 51,7 57,3 61,6 69,0 72,7 80,1 85,0 92,5 99,2 104 113 118 123 128 133 142 148 154 160 171 185 199 213 227 241 256 270 284 297 311 324 342 355 370 385 400 415 425 445 456 473 488 511 530 548 567 579 594 622 641 667 682 708 727 752 785 816 856 890
8,04 11,0 16,2 22,1 33,4 38,8 43,1 50,4 55,9 64,6 71,5 76,9 86,2 90,8 101 106 116 124 130 142 148 154 160 166 178 185 192 200 213 231 248 266 284 302 319 337 355 371 388 405 427 443 462 481 499 519 531 556 569 591 609 639 662 685 708 723 742 776 800 832 852 885 909 939 980 1019 1069 1112
9,71 13,2 19,7 26,8 40,9 47,5 52,4 61,8 68,4 78,6 87,0 93,6 105 110 124 129 143 151 160 172 180 187 195 202 216 226 234 243 259 281 302 324 345 367 388 410 431 451 473 492 519 539 562 585 607 631 646 677 693 719 741 777 805 833 861 880 903 944 973 1013 1036 1076 1105 1142 1192 1239 1301 1352
10,3 14,0 20,6 28,1 42,8 49,8 54,5 64,8 71,7 81,7 90,5 97,3 109 115 130 134 149 157 167 179 187 195 202 210 225 234 243 253 270 292 314 337 359 381 404 426 449 469 491 512 540 560 584 608 631 656 671 703 720 747 771 808 837 866 895 915 939 982 1012 1053 1077 1119 1149 1187 1240 1288 1352 1406
11,9 16,2 23,5 32,0 48,9 56,8 62,2 73,9 81,9 93,3 103 111 124 131 148 153 171 179 191 204 213 222 231 240 257 268 278 289 308 333 359 384 410 436 461 487 512 536 561 584 617 640 667 694 721 749 767 803 822 853 880 922 956 989 1022 1045 1072 1121 1156 1202 1230 1278 1312 1356 1416 1471 1545 1606
14,6 19,9 28,4 38,7 59,3 69,0 74,6 89,7 99,3 112 124 133 149 157 179 184 207 214 232 245 256 266 277 288 308 321 333 346 369 400 430 461 492 522 553 583 614 642 673 701 739 767 799 833 864 898 919 963 986 1023 1055 1106 1146 1186 1225 1252 1285 1344 1385 1441 1475 1532 1573 1625 1697 1764 1852 1925
21,5 29,3 40,3 55,0 83,9 97,5 104 127 140 156 173 186 208 219 254 256 293 299 328 342 356 371 386 401 429 447 464 483 514 557 600 642 685 728 770 813 856 895 938 977 1030 1069 1114 1160 1205 1251 1281 1342 1374 1426 1470 1541 1597 1652 1708 1745 1792 1873 1931 2009 2055 2135 2193 2265 2365 2458 2581 2683
24,6 33,5 45,1 61,5 94,6 110 116 143 158 174 193 207 232 244 286 286 330 333 370 381 398 414 431 447 478 499 518 538 574 621 669 716 764 812 859 907 955 998 1046 1089 1149 1193 1242 1294 1344 1396 1429 1497 1532 1590 1640 1719 1781 1843 1905 1946 1998 2089 2153 2240 2292 2381 2445 2526 2638 2741 2878 2992
30,1 41,0 53,6 73,0 113 131 137 170 188 205 227 244 274 288 340 337 392 393 440 450 469 489 508 528 564 589 611 635 677 733 789 845 902 958 1014 1070 1126 1178 1234 1285 1356 1407 1466 1527 1586 1647 1686 1766 1808 1876 1935 2028 2101 2174 2248 2297 2358 2465 2541 2644 2705 2810 2885 2981 3113 3235 3396 3530
31,9 43,4 57,3 78,1 130 151 145 196 217 218 241 260 291 306 393 358 453 418 507 477 498 519 540 561 599 625 649 675 719 779 838 898 958 1017 1077 1137 1196 1251 1311 1365 1440 1495 1557 1622 1684 1749 1791 1876 1920 1993 2055 2154 2232 2310 2387 2439 2504 2618 2699 2808 2873 2984 3065 3166 3306 3436 3607 3750
* Height including the IP2X terminal cover
22
Seconds
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.14 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445
Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445
Hours
Minutes
Seconds
10
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,06 1,45 2,13 2,90 4,16 4,83 5,40 6,28 6,96 8,10 8,97 9,64 10,8 11,4 12,6 13,3 14,5 15,5 16,2 17,7 18,5 19,3 20,1 20,8 22,3 23,2 24,1 25,1 26,7 28,9 31,1 33,4 35,6 37,8 40,0 42,2 44,5 46,5 48,7 50,7 53,5 55,5 57,9 60,3 62,6 65,0 66,5 69,7 71,4 74,1 76,4 80,0 82,9 85,8 88,7 90,6 93,1 97,3 100 104 107 111 114 118 123 128 134 139
1,32 1,80 2,64 3,60 5,16 6,00 6,70 7,80 8,64 10,1 11,1 12,0 13,4 14,1 15,6 16,5 18,0 19,3 20,2 22,0 23,0 23,9 24,9 25,8 27,6 28,8 29,9 31,1 33,1 35,9 38,6 41,4 44,1 46,9 49,7 52,4 55,2 57,7 60,4 62,9 66,4 68,9 71,8 74,8 77,6 80,6 82,6 86,5 88,5 91,9 94,8 99,3 103 106 110 112 115 121 124 129 132 138 141 146 152 158 166 173
2,07 2,82 4,14 5,64 8,08 9,40 10,6 12,2 13,5 15,8 17,5 18,8 21,1 22,2 24,4 26,0 28,2 30,3 31,6 34,7 36,2 37,7 39,2 40,7 43,5 45,4 47,1 49,0 52,2 56,5 60,9 65,2 69,5 73,9 78,2 82,5 86,8 90,8 95,1 99,1 105 109 113 118 122 127 130 136 139 145 149 156 162 168 173 177 182 190 196 204 209 217 222 230 240 249 262 272
3,11 4,25 6,23 8,49 12,2 14,2 15,9 18,4 20,4 23,9 26,4 28,4 31,8 33,5 36,8 39,2 42,5 45,7 47,6 52,3 54,5 56,8 59,1 61,3 65,6 68,4 71,0 73,8 78,7 85,2 91,7 98,3 105 111 118 124 131 137 143 149 158 164 170 178 184 191 196 205 210 218 225 236 244 253 261 267 274 287 295 307 314 327 335 346 362 376 395 410
3,97 5,41 7,93 10,8 15,5 18,0 20,5 23,4 26,0 30,7 34,0 36,6 41,0 43,2 46,9 50,5 54,1 58,9 60,6 67,3 70,3 73,2 76,1 79,1 84,5 88,2 91,5 95,2 101 110 118 127 135 143 152 160 169 176 185 193 203 211 220 229 238 247 253 265 271 281 290 304 315 326 337 344 353 369 381 396 405 421 432 447 466 485 509 529
4,51 6,15 9,03 12,3 17,6 20,5 23,6 26,7 29,5 35,4 39,2 42,2 47,3 49,8 53,3 58,2 61,5 67,9 68,9 77,6 81,0 84,4 87,8 91,2 97,5 102 106 110 117 127 136 146 156 165 175 185 195 203 213 222 234 243 253 264 274 284 291 305 312 324 334 350 363 376 388 397 407 426 439 457 467 485 498 515 538 559 587 610
5,20 7,09 10,4 14,2 20,3 23,6 27,8 30,7 34,0 41,6 46,1 49,6 55,5 58,5 61,4 68,4 70,9 79,8 79 91,2 95,2 99,2 103 107 115 119 124 129 137 149 160 172 183 194 206 217 229 239 250 261 275 286 297 310 322 334 342 358 367 381 393 412 426 441 456 466 478 500 516 536 549 570 586 605 632 656 689 716
6,40 8,72 12,8 17,4 25,0 29,1 33,8 37,8 41,9 50,7 56,1 60,3 67,6 71,2 76 83,2 87 97,1 98 111 116 121 125 130 139 145 151 157 167 181 195 209 223 236 250 264 278 291 305 317 335 347 362 377 391 407 416 436 446 463 478 501 519 537 555 567 582 609 627 653 668 694 712 736 768 799 838 872
7,27 9,92 14,5 19,8 28,4 33,1 38,7 43,0 47,6 58,0 64,2 69,1 77,4 81,5 86 95,3 99 111 111 127 133 138 144 149 160 166 173 180 191 207 223 239 255 271 287 303 318 333 349 363 383 398 415 432 448 466 477 499 511 531 547 573 594 615 636 649 667 697 718 747 765 794 816 843 880 915 960 998
7,92 10,8 15,8 21,6 31,0 36,0 41,9 46,8 51,9 62,9 69,6 74,8 83,8 88,3 94 103 108 120 121 138 144 150 156 162 173 180 187 195 207 224 242 259 276 293 311 328 345 361 378 394 415 431 449 468 486 504 516 541 554 575 593 621 644 666 688 703 722 755 778 810 828 861 884 913 953 991 1040 1081
9,12 12,4 18,2 24,9 35,7 41,5 48,1 53,9 59,7 72,1 79,8 85,9 96,2 101 108 118 124 138 139 158 165 172 179 185 198 207 215 223 238 258 277 297 317 337 356 376 396 414 434 452 476 494 515 537 557 579 592 621 635 659 680 713 738 764 790 807 828 866 893 929 950 987 1014 1047 1094 1137 1193 1241
11,4 15,6 22,9 31,2 44,7 52,0 60,0 67,6 74,9 90,0 100 107 120 126 135 148 156 173 175 197 206 214 223 231 248 258 268 279 297 321 346 371 395 420 445 469 494 516 541 564 595 617 643 670 695 722 739 775 793 823 849 889 922 954 986 1007 1034 1081 1114 1159 1186 1232 1266 1307 1365 1419 1489 1548
16,1 22,0 32,3 44,0 63,1 73,3 83,9 95,3 106 126 139 150 168 177 191 207 220 241 246 276 287 299 311 323 346 361 374 389 415 449 484 518 553 587 621 656 690 722 756 788 831 862 898 936 972 1009 1033 1083 1108 1150 1186 1243 1288 1333 1378 1408 1445 1511 1557 1620 1658 1722 1768 1827 1908 1983 2081 2164
18,1 24,7 36,2 49,4 70,8 82,3 92,9 107 118 139 154 166 186 196 214 229 247 267 276 305 319 332 345 358 383 400 415 431 460 498 536 574 612 650 689 727 765 800 838 873 921 956 996 1037 1077 1118 1145 1200 1228 1274 1314 1377 1427 1477 1527 1560 1601 1674 1726 1796 1837 1908 1960 2025 2114 2197 2307 2398
21,1 28,7 42,2 57,5 82,4 95,8 107 125 138 161 178 192 215 226 249 265 287 309 322 353 368 384 399 414 443 462 480 499 531 576 620 664 708 752 796 840 885 925 969 1009 1065 1105 1151 1199 1245 1293 1324 1387 1420 1474 1520 1593 1650 1708 1765 1804 1852 1936 1995 2076 2124 2207 2266 2341 2444 2540 2667 2773
21,8 29,7 43,6 59,5 85,2 99,1 111 129 143 166 184 198 221 233 258 273 297 318 333 364 380 395 411 427 457 476 494 514 548 593 639 684 730 775 820 866 911 953 998 1040 1097 1139 1186 1236 1283 1333 1364 1429 1463 1518 1566 1641 1700 1760 1819 1858 1908 1995 2056 2139 2189 2274 2335 2412 2519 2618 2748 2857
* Height including the IP2X terminal cover
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
23
CROSSWISE CONNECTION
NORMAL CONNECTION
Connection
SBH Capacities and dimensions - International System of units Length per block (mm) Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity Height* (mm) (C5 Ah)
8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
260 260 260 344 344 350 350 350 350 350 350 350 350 350 350 350 354 354 410 354 410 354 410 410 354 410 410 410 354 410 410 354 410 410 410 410 354 354 410 410 354 410 410 410 410 410 410 410 410 410 410
1 cell
2 cells
3 cells
Approx. weight per cell (kg)
159 159 133 183 159 232 171 183 232 183 206 232 268 232 232 305 244 268 268 268 353 378 305 353 438 353 353 378 390 402 438 438 463 498 523
53,0 64,0 74,0 57,0 69,0 79,0 94,0 103 127 127 159 159 183 183 253 253 -
77,0 93,5 109 82,0 100 115 138 151 187 187 232 232 268 268 373 373 -
1,10 1,50 1,80 2,80 3,70 4,50 5,40 6,20 7,30 7,70 9,10 9,40 10,6 11,0 14,5 15,3 17,6 18,3 18,0 21,4 21,7 26,1 23,4 24,8 27,2 25,6 28,1 30,9 31,8 31,3 32,2 36,1 33,9 37,0 37,4 38,3 42,2 45,1 42,7 49,2 52,6 50,6 51,0 53,2 55,0 56,7 61,5 63,7 65,9 72,6 76,4
Width (mm)
123 123 123 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195
Approx. electrolyte volume between level marks (cm3)
Solid (kg)
Liquid (L)
80 110 120 190 230 270 340 370 470 470 580 570 680 670 950 940 1170 1150 940 1350 1150 1750 1260 1360 1730 1350 1530 1750 2020 1740 1730 2310 1830 2040 2040 2020 2700 2890 2310 2720 3370 2700 2700 2890 2990 3100 3410 3370 3560 3850 4050
0,12 0,14 0,16 0,29 0,36 0,39 0,49 0,52 0,68 0,65 0,81 0,78 0,94 0,87 1,33 1,26 1,59 1,52 1,49 1,75 1,78 2,40 1,98 2,17 2,27 2,07 2,43 2,85 2,62 2,79 2,69 3,01 2,88 3,27 3,21 3,11 3,50 3,79 3,56 4,34 4,37 4,18 4,15 4,47 4,67 4,86 5,41 5,18 5,51 5,90 6,19
0,36 0,44 0,48 0,90 1,10 1,20 1,50 1,60 2,10 2,00 2,50 2,40 2,90 2,70 4,10 3,90 4,90 4,70 4,60 5,40 5,50 7,40 6,10 6,70 7,00 6,40 7,50 8,80 8,10 8,60 8,30 9,30 8,90 10,1 9,90 9,60 10,8 11,7 11,0 13,4 13,5 12,9 12,8 13,8 14,4 15,0 16,7 16,0 17,0 18,2 19,1
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.
24
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Electrolyte per cell
Internal resistance (mOhm)
Cell connection bolt per pole
3,61 2,50 1,88 2,05 1,34 1,00 0,80 0,66 0,57 0,49 0,44 0,40 0,35 0,33 0,28 0,25 0,22 0,20 0,21 0,17 0,17 0,15 0,16 0,15 0,13 0,14 0,13 0,12 0,11 0,12 0,11 0,10 0,11 0,10 0,10 0,09 0,08 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,07 0,06 0,06 0,06 0,05 0,05 0,05
M6 M6 M6 M6 M6 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10
CROSSWISE CONNECTION
NORMAL CONNECTION
Connection
SBH Capacities and dimensions - Imperial units Length per block (in) Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity Height* (in) (C5 Ah)
8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
10,2 10,2 10,2 13,5 13,5 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,9 13,9 16,1 13,9 16,1 13,9 16,1 16,1 13,9 16,1 16,1 16,1 13,9 16,1 16,1 13,9 16,1 16,1 16,1 16,1 13,9 13,9 16,1 16,1 13,9 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1
1 cell
2 cells
3 cells
Approx. weight per cell (lbs)
6,26 6,26 5,24 7,20 6,26 9,13 6,73 7,20 9,13 7,20 8,11 9,13 10,6 9,13 9,13 12,0 9,61 10,6 10,6 10,6 13,9 14,9 12,0 13,9 17,2 13,9 13,9 14,9 15,4 15,8 17,2 17,2 18,2 19,6 20,6
2,09 2,52 2,91 2,24 2,72 3,11 3,70 4,06 5,00 5,00 6,26 6,26 7,20 7,20 9,96 9,96 -
3,03 3,68 4,27 3,23 3,94 4,53 5,41 5,94 7,36 7,36 9,13 9,13 10,6 10,6 14,7 14,7 -
2,43 3,31 3,97 6,17 8,16 9,92 11,9 13,7 16,1 17,0 20,1 20,7 23,4 24,3 32,0 33,7 38,8 40,3 39,7 47,2 47,8 57,5 51,6 54,7 60,0 56,4 61,9 68,1 70,1 69,0 71,0 79,6 74,7 81,6 82,5 84,4 93,0 99,4 94,1 108 116 112 112 117 121 125 136 140 145 160 168
Width (in)
4,84 4,84 4,84 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68
Approx. electrolyte volume between level marks (in3)
Solid (lbs)
Liquid (US Gal.)
4,88 6,71 7,32 11,6 14,0 16,5 20,7 22,6 28,7 28,7 35,4 34,8 41,5 40,9 58,0 57,4 71,4 70,2 57,4 82,4 70,2 107 76,9 83,0 106 82,4 93,4 107 123 106 106 141 112 124 124 123 165 176 141 166 206 165 165 176 182 189 208 206 217 235 247
0,26 0,31 0,35 0,64 0,79 0,86 1,07 1,14 1,50 1,43 1,79 1,71 2,07 1,93 2,93 2,79 3,50 3,36 3,29 3,86 3,93 5,29 4,36 4,79 5,00 4,57 5,36 6,29 5,79 6,14 5,93 6,64 6,36 7,21 7,07 6,86 7,71 8,36 7,86 9,57 9,64 9,21 9,14 9,86 10,3 10,7 11,9 11,4 12,1 13,0 13,6
0,10 0,12 0,13 0,24 0,29 0,32 0,40 0,42 0,55 0,53 0,66 0,63 0,77 0,71 1,08 1,03 1,29 1,24 1,22 1,43 1,45 1,95 1,61 1,77 1,85 1,69 1,98 2,32 2,14 2,27 2,19 2,46 2,35 2,67 2,62 2,54 2,85 3,09 2,91 3,54 3,57 3,41 3,38 3,65 3,80 3,96 4,41 4,23 4,49 4,81 5,05
Electrolyte per cell
Internal resistance (mOhm)
Cell connection bolt per pole
3,61 2,50 1,88 2,05 1,34 1,00 0,80 0,66 0,57 0,49 0,44 0,40 0,35 0,33 0,28 0,25 0,22 0,20 0,21 0,17 0,17 0,15 0,16 0,15 0,13 0,14 0,13 0,12 0,11 0,12 0,11 0,10 0,11 0,10 0,10 0,09 0,08 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,07 0,06 0,06 0,06 0,05 0,05 0,05
M6 M6 M6 M6 M6 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10
* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
25
SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.00 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
Hours
Minutes
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,04 1,50 2,00 2,38 3,64 4,89 6,15 7,41 8,66 9,92 11,0 12,3 13,8 14,8 17,2 19,7 22,2 24,6 25,6 29,6 32,1 33,3 33,8 35,2 36,9 38,5 40,5 43,2 44,3 45,5 48,0 49,3 50,1 52,9 55,1 57,6 59,1 61,6 63,9 70,2 74,1 75,2 77,0 80,2 82,1 83,9 88,3 95,8 100 108 115
1,66 2,40 3,20 3,80 5,80 7,80 9,8 11,8 13,8 15,8 17,6 19,6 22,0 23,6 27,4 31,4 35,4 39,2 40,8 47,2 51,2 53,0 54,0 56,2 58,8 61,4 64,6 69,0 70,6 72,6 76,6 78,6 80,0 84,4 88,0 92,0 94,2 98,2 102 112 118 120 123 128 131 134 141 153 160 173 184
2,73 3,95 5,26 6,24 9,53 12,8 16,1 19,4 22,7 26,0 28,9 32,2 36,1 38,8 45,0 51,6 58,2 64,4 67,3 77,5 84,5 87,1 89,1 92,7 96,6 101 107 114 116 120 126 129 132 139 145 152 155 161 168 185 194 198 203 211 216 221 233 253 264 286 304
4,05 5,86 7,81 9,27 14,1 19,0 23,9 28,8 33,7 38,5 42,9 47,8 53,7 57,6 66,8 76,6 86,3 95,6 100 115 125 129 132 137 143 150 158 169 172 178 187 192 196 206 215 225 230 239 249 274 288 293 301 313 320 328 345 374 391 423 450
5,34 7,73 10,3 12,2 18,6 25,1 31,5 37,9 44,4 50,8 56,6 63,0 70,7 75,9 88,1 101 114 126 131 152 165 170 174 181 189 198 208 222 227 234 247 253 258 272 283 296 303 316 328 361 379 386 396 412 422 431 454 493 515 557 592
7,78 11,3 15,0 17,9 27,3 36,7 46,1 55,4 64,8 74,2 82,7 92,1 103 111 129 148 166 184 192 222 241 249 254 265 276 289 304 325 332 342 361 369 377 398 415 433 443 461 481 528 554 565 579 603 617 631 664 721 754 815 867
14,1 20,4 27,2 32,8 50,0 67,3 84,5 102 119 136 152 169 190 203 236 271 305 338 349 407 438 457 462 481 507 525 552 590 609 621 655 678 684 722 753 787 812 847 872 958 1017 1026 1052 1095 1120 1146 1206 1308 1368 1479 1573
18,8 27,2 36,3 44,0 67,2 90,3 114 137 160 183 204 227 255 273 317 364 410 454 469 547 588 614 621 646 681 706 742 793 818 834 880 910 919 970 1011 1057 1091 1137 1172 1287 1367 1379 1414 1471 1506 1540 1620 1758 1839 1988 2115
21,7 31,3 41,8 51,2 78,2 105 132 159 186 213 237 264 297 318 369 423 477 529 537 636 674 715 711 740 793 809 851 909 952 956 1009 1060 1054 1112 1159 1212 1270 1324 1343 1475 1591 1581 1620 1686 1725 1765 1857 2015 2107 2279 2424
25,8 37,3 49,8 61,0 93,1 125 157 189 221 253 282 314 353 379 440 504 568 629 635 757 797 850 840 874 943 955 1005 1074 1133 1130 1192 1261 1245 1313 1369 1432 1511 1575 1587 1743 1893 1867 1914 1992 2038 2085 2194 2381 2490 2692 2863
32,0 46,3 61,8 75,6 115 155 195 235 275 314 350 390 438 470 545 625 704 780 770 939 966 1055 1019 1061 1170 1159 1219 1302 1405 1370 1446 1564 1510 1593 1661 1736 1875 1954 1925 2114 2348 2265 2321 2416 2472 2529 2661 2888 3020 3265 3473
43,0 62,2 82,9 97,9 149 201 253 304 356 407 453 505 567 608 706 809 912 1010 967 1216 1213 1366 1279 1332 1515 1455 1531 1635 1819 1720 1815 2025 1895 2000 2085 2180 2427 2530 2417 2654 3040 2843 2914 3033 3104 3175 3341 3625 3791 4099 4359
48,6 70,2 93,6 112 170 229 288 347 406 464 517 576 647 694 805 923 1040 1152 1091 1387 1369 1558 1444 1503 1728 1642 1728 1845 2075 1942 2049 2310 2139 2257 2353 2460 2768 2886 2728 2995 3468 3209 3289 3423 3503 3584 3771 4092 4279 4627 4921
61,7 89,3 119 141 215 289 363 437 511 585 652 726 815 874 1015 1163 1311 1452 1327 1748 1665 1963 1756 1827 2178 1997 2101 2244 2615 2361 2491 2911 2601 2744 2861 2992 3489 3637 3317 3642 4371 3902 4000 4162 4260 4357 4585 4975 5203 5625 5983
65,4 94,5 126 155 236 317 399 480 561 642 716 797 895 960 1114 1277 1439 1594 1411 1919 1771 2155 1868 1944 2391 2124 2234 2386 2871 2511 2649 3196 2767 2919 3044 3182 3830 3993 3528 3874 4798 4150 4254 4427 4531 4635 4877 5292 5534 5983 6364
* Height including the IP2X terminal cover
26
Seconds
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.05 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
Hours
Minutes
Seconds
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,03 1,49 1,98 2,37 3,61 4,86 6,10 7,34 8,59 9,83 11,0 12,2 13,7 14,7 17,1 19,5 22,0 24,4 25,3 29,4 31,8 33,0 33,5 34,9 36,6 38,1 40,1 42,8 43,9 45,1 47,6 48,8 49,7 52,4 54,6 57,1 58,5 61,0 63,3 69,5 73,4 74,5 76,4 79,5 81,3 83,2 87,5 95,0 99,3 107 114
1,63 2,36 3,15 3,74 5,71 7,68 9,7 11,6 13,6 15,6 17,3 19,3 21,7 23,2 27,0 30,9 34,9 38,6 40,2 46 50 52 53 55 58 61 64 68 70 72 76 77 79 83 87 91 93 97 101 110 116 118 121 126 129 132 139 151 158 171 181
2,69 3,89 5,18 6,17 9,41 12,7 15,9 19,1 22,4 25,6 28,6 31,8 35,7 38,3 44,5 50,9 57,4 63,6 66,2 77 83 86 88 91 95 100 105 112 115 118 124 128 130 137 143 149 153 159 166 182 191 195 200 208 213 217 229 248 260 281 299
3,97 5,74 7,65 9,09 13,9 18,7 23,5 28,2 33,0 37,8 42,1 46,9 52,6 56,5 65,6 75,1 84,7 93,8 98,0 113 123 127 130 135 141 147 155 166 169 174 184 189 192 203 211 221 226 236 245 269 282 288 295 307 315 322 339 368 384 416 442
5,2 7,6 10,1 11,9 18,2 24,5 30,8 37,1 43 50 55 62 69 74 86 99 111 123 128 148 161 167 170 177 185 193 203 217 222 229 241 247 252 266 277 290 297 309 321 353 371 378 387 403 412 422 444 482 504 545 579
7,57 11,0 14,6 17,3 26,3 35,4 44,5 53,6 62,7 71,7 79,9 89,0 100 107 124 143 161 178 186 214 233 241 246 256 267 280 295 315 321 331 349 358 365 385 401 419 429 448 465 511 536 547 561 584 597 611 643 698 729 789 839
13,4 19,4 25,8 31,0 47,3 63,7 80,0 96,3 113 129 144 160 180 193 224 256 289 320 331 385 416 433 438 456 480 498 524 560 576 589 622 638 649 685 714 747 764 797 828 909 963 974 998 1039 1063 1087 1144 1242 1298 1404 1493
16,1 23,3 31,0 38,0 58,0 78,0 98,0 118 138 158 176 196 220 236 274 314 354 392 402 472 505 530 532 554 588 605 637 680 706 716 755 775 789 832 868 907 929 968 1006 1104 1180 1183 1213 1262 1291 1321 1390 1508 1577 1706 1814
18,6 26,9 35,8 43,8 66,9 90,0 113 136 159 182 203 226 254 272 316 362 408 452 457 544 574 611 605 630 678 688 724 773 814 814 859 881 897 946 986 1031 1056 1101 1143 1255 1361 1345 1379 1435 1468 1502 1580 1715 1793 1939 2062
22,0 31,8 42,4 52,0 79,3 107 134 161 189 216 241 268 301 323 375 430 484 536 538 646 675 725 712 741 804 809 851 909 966 957 1010 1036 1054 1112 1160 1213 1242 1294 1344 1476 1614 1582 1621 1687 1727 1766 1858 2017 2109 2280 2425
26,2 37,9 50,6 61,6 94,0 126 159 191 224 256 285 318 357 383 444 509 574 636 626 765 785 859 828 862 953 942 991 1058 1145 1114 1175 1206 1227 1295 1350 1411 1445 1506 1564 1718 1913 1841 1887 1963 2009 2055 2163 2347 2454 2653 2822
35,5 51,3 68,4 83,4 127 171 215 259 303 347 386 430 483 518 601 689 777 860 811 1036 1018 1163 1074 1117 1290 1221 1284 1372 1549 1443 1523 1563 1590 1678 1749 1829 1873 1952 2028 2227 2589 2386 2445 2545 2604 2664 2803 3042 3181 3439 3658
41,7 60,3 80,4 95,0 145 195 245 295 345 395 440 490 550 590 685 785 885 980 916 1180 1149 1325 1212 1261 1470 1378 1450 1548 1765 1629 1719 1764 1795 1894 1975 2064 2114 2204 2289 2513 2950 2693 2760 2872 2940 3007 3164 3433 3590 3882 4129
50,9 73,7 98,2 117 179 241 303 364 426 488 543 605 679 728 846 969 1093 1210 1104 1457 1386 1636 1462 1521 1815 1662 1749 1868 2179 1965 2074 2128 2166 2285 2382 2490 2550 2658 2761 3032 3642 3248 3330 3465 3546 3627 3817 4142 4331 4683 4981
55,0 79,5 106 126 192 258 325 391 457 523 583 649 728 781 907 1040 1172 1298 1151 1563 1445 1755 1524 1586 1947 1732 1823 1947 2338 2048 2161 2218 2257 2381 2483 2596 2658 2771 2878 3160 3907 3386 3470 3611 3696 3781 3978 4317 4514 4881 5191
* Height including the IP2X terminal cover
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
27
SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.10 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
Hours
Minutes
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
1,01 1,46 1,94 2,31 3,52 4,74 5,95 7,16 8,38 9,59 10,7 11,9 13,4 14,3 16,6 19,1 21,5 23,8 24,7 28,7 31,0 32,2 32,6 34,0 35,7 37,1 39,1 41,7 42,9 43,9 46,3 47,7 48,4 51,0 53,2 55,6 57,2 59,4 61,7 67,7 71,3 72,5 74,4 77,4 79,2 81,0 85,2 92,5 96,7 105 111
1,59 2,30 3,07 3,64 5,56 7,48 9,4 11,3 13,2 15,2 16,9 18,8 21,1 22,6 26,3 30,1 34,0 37,6 39,3 45,3 49,4 50,8 52,1 54,2 56,4 59,2 62,3 66,5 67,7 70,0 73,8 75,4 77,1 81,4 84,8 88,7 90,4 94,7 98,3 108 114 116 119 123 126 129 136 148 154 167 177
2,61 3,78 5,04 5,99 9,14 12,3 15,5 18,6 21,8 24,9 27,7 30,9 34,7 37,2 43,2 49,5 55,8 61,8 64,4 74,4 80,9 83,6 85,3 88,8 92,7 97,0 102 109 111 115 121 124 126 133 139 145 149 155 161 177 186 190 194 202 207 212 223 242 253 273 291
3,84 5,56 7,41 8,80 13,4 18,1 22,7 27,3 32,0 36,6 40,8 45,4 51,0 54,7 63,5 72,7 82,0 90,8 94,7 109 119 123 125 130 136 142 150 160 164 168 178 182 186 196 204 213 218 228 237 260 274 278 285 297 304 311 327 355 371 401 427
5,02 7,26 9,68 11,5 17,6 23,6 29,7 35,8 41,8 47,9 53,3 59,4 66,7 71,5 83,0 95,2 107 119 124 143 155 161 164 170 178 186 196 209 214 220 232 238 243 256 267 279 285 298 309 340 358 364 373 388 397 407 428 464 485 525 558
7,09 10,2 13,7 16,4 25,0 33,6 42,2 50,8 59,5 68,1 75,8 84,4 94,8 102 118 135 153 169 176 203 221 228 233 242 253 265 279 298 304 313 330 339 345 364 380 397 406 424 440 483 509 518 531 552 565 578 608 660 690 746 794
10,8 15,6 20,8 25,3 38,7 52,0 65,3 78,7 92,0 105 117 131 147 157 183 209 236 261 269 315 337 353 356 370 392 405 426 455 471 478 505 524 527 556 580 606 628 647 672 738 778 791 811 844 863 883 929 1008 1054 1140 1213
12,9 18,6 24,8 30,4 46,4 62,4 78,4 94,4 110 126 141 157 176 189 219 251 283 314 315 378 396 424 417 434 470 475 499 533 565 561 592 629 618 652 680 711 753 759 788 866 912 927 951 989 1012 1036 1090 1182 1237 1337 1422
14,5 21,0 28,0 34,3 52,3 70,3 88,4 106 124 142 159 177 198 213 247 283 319 353 355 426 445 478 469 489 530 534 562 600 637 631 666 709 695 734 765 800 849 854 887 974 1026 1043 1069 1113 1139 1165 1226 1330 1391 1504 1599
16,5 23,9 31,9 38,8 59,2 79,7 100 121 141 161 180 200 225 241 280 321 362 400 399 482 501 541 529 550 601 601 632 676 721 711 750 803 783 826 862 901 962 961 999 1097 1155 1175 1204 1253 1283 1312 1381 1498 1567 1694 1802
20,5 29,6 39,5 47,8 72,9 98,1 123 148 174 199 221 247 277 297 345 395 445 493 482 594 604 667 637 663 740 725 762 814 888 857 904 989 944 996 1039 1086 1185 1159 1204 1322 1393 1416 1452 1511 1546 1582 1664 1806 1888 2042 2172
28,2 40,8 54,4 65,7 100 135 170 204 239 273 304 339 381 408 474 543 612 678 647 816 812 917 856 891 1017 973 1024 1094 1221 1151 1214 1359 1268 1338 1395 1458 1629 1556 1617 1775 1870 1902 1950 2029 2076 2124 2235 2425 2536 2742 2916
32,8 47,4 63,2 76,0 116 156 196 236 276 316 352 392 440 472 548 628 708 784 736 944 923 1060 974 1013 1176 1107 1165 1244 1412 1309 1381 1572 1442 1522 1586 1659 1884 1770 1839 2019 2127 2163 2217 2308 2362 2416 2542 2758 2885 3119 3317
41,5 60,0 80,0 93,1 142 191 240 289 338 387 431 480 539 578 671 769 867 960 876 1156 1099 1298 1159 1206 1440 1318 1386 1481 1729 1558 1644 1925 1717 1811 1888 1974 2307 2107 2189 2403 2532 2575 2640 2747 2811 2876 3026 3283 3434 3713 3949
43,7 63,2 84,2 104 159 214 269 324 379 434 483 538 604 648 752 862 972 1076 920 1296 1155 1455 1218 1267 1614 1385 1457 1556 1938 1637 1727 2157 1804 1903 1984 2075 2586 2214 2300 2525 2661 2706 2774 2886 2954 3022 3179 3450 3608 3901 4149
* Height including the IP2X terminal cover
28
Seconds
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.14 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
Hours
Minutes
Seconds
8
5
3
2
1,5
1
30
20
15
10
5
1
30
5
1
0,97 1,40 1,87 2,23 3,40 4,58 5,75 6,92 8,10 9,27 10,3 11,5 12,9 13,8 16,1 18,4 20,8 23,0 24,0 27,7 30,1 31,1 31,8 33,1 34,5 36,1 38,0 40,6 41,4 42,7 45,1 46,1 47,1 49,6 51,8 54,1 55,3 57,6 60,0 65,9 69,2 70,6 72,4 75,3 77,1 78,8 82,9 90,0 94,1 102 108
1,54 2,22 2,96 3,51 5,36 7,20 9,05 10,9 12,7 14,6 16,3 18,1 20,3 21,8 25,3 29,0 32,7 36,2 37,8 43,6 47,4 48,9 50,0 52,0 54,3 56,9 59,8 63,9 65,2 67,2 70,9 72,6 74,1 78,1 81,5 85,2 87,0 90,7 94,4 104 109 111 114 119 121 124 131 142 148 160 170
2,51 3,62 4,83 5,76 8,79 11,8 14,9 17,9 20,9 23,9 26,7 29,7 33,3 35,8 41,5 47,6 53,6 59,4 61,8 71,5 77,5 80,3 81,8 85,1 89,1 93,0 97,8 104 107 110 116 119 121 128 133 139 143 149 154 170 179 182 186 194 198 203 213 232 242 262 279
3,51 5,08 6,77 8,41 12,8 17,3 21,7 26,1 30,6 35,0 39,0 43,4 48,7 52,3 60,7 69,5 78,4 86,8 86,9 105 109 117 115 120 130 131 138 147 156 155 163 174 170 180 187 196 209 217 217 239 261 256 262 273 279 285 300 326 341 368 392
4,47 6,47 8,62 10,9 16,6 22,4 28,1 33,8 39,6 45,3 50,5 56,2 63,1 67,7 78,6 90,0 101,5 112 110 135 138 152 146 152 169 166 175 187 202 196 207 225 216 228 238 249 270 282 276 303 338 324 333 346 354 362 381 414 433 468 497
5,87 8,49 11,3 14,5 22,1 29,7 37,3 44,9 52,6 60,2 67,0 74,7 83,8 89,9 104 120 135 149 145 180 181 202 191 199 224 218 229 245 269 257 272 299 284 299 312 326 359 374 362 397 449 425 436 454 464 475 500 542 567 613 652
8,6 12,4 16,6 19,8 30,2 40,6 51,0 61,4 71,8 82,2 91,6 102 115 123 143 163 184 204 212 246 266 276 281 293 306 320 336 359 367 378 399 409 416 439 458 479 490 511 531 583 614 625 640 666 682 697 734 796 833 900 958
10,3 14,9 19,8 23,5 35,9 48,3 60,7 73,1 85,5 97,9 109 121 136 146 170 195 219 243 253 292 317 328 335 348 364 380 400 428 437 450 475 487 496 523 545 570 584 608 632 694 731 744 762 793 812 830 874 948 991 1072 1140
11,7 16,9 22,5 26,4 40,3 54,2 68,1 82,0 95,9 110 122 136 153 164 190 218 246 273 284 328 356 368 375 391 409 427 449 480 491 505 533 546 556 587 612 640 655 683 709 779 820 834 855 890 911 932 980 1064 1112 1203 1279
13,4 19,4 25,9 29,9 45,7 61,4 77,2 92,9 109 124 139 154 173 186 216 247 279 309 321 372 403 417 425 442 463 483 509 543 556 572 603 619 630 665 693 724 742 773 803 882 929 945 968 1008 1031 1055 1110 1205 1260 1362 1449
16,6 23,9 31,9 36,6 55,9 75,1 94,4 114 133 152 170 189 212 227 264 302 341 378 393 455 493 511 520 541 566 591 622 665 680 699 738 757 771 813 848 886 907 946 982 1079 1137 1156 1185 1233 1262 1291 1358 1474 1541 1666 1772
22,7 32,8 43,7 52,5 80,2 108 136 163 191 218 243 271 304 326 379 434 489 542 516 653 647 733 682 710 813 776 816 872 976 917 968 1087 1011 1066 1112 1163 1302 1358 1289 1415 1632 1516 1554 1617 1655 1693 1782 1933 2022 2186 2325
26,5 38,3 51,0 60,9 92,9 125 157 189 221 253 282 314 352 378 439 503 567 628 591 756 742 849 782 814 942 890 936 1000 1131 1052 1110 1259 1159 1223 1275 1333 1509 1573 1478 1623 1890 1739 1782 1854 1898 1941 2043 2217 2318 2506 2666
32,2 46,5 62,0 76,0 116 156 196 236 276 316 352 392 440 472 548 628 708 784 696 944 873 1060 921 958 1176 1047 1101 1176 1412 1238 1306 1572 1364 1439 1500 1568 1884 1964 1739 1909 2360 2046 2097 2182 2233 2284 2404 2608 2728 2949 3137
38,6 55,8 74,4 79,9 122 164 206 248 290 332 370 412 462 496 576 660 744 824 720 992 904 1114 953 992 1236 1084 1140 1218 1484 1281 1352 1652 1412 1489 1553 1624 1980 2064 1800 1976 2480 2118 2171 2259 2312 2365 2488 2700 2824 3053 3247
* Height including the IP2X terminal cover
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
29
SBH - Engine starting applications Performance for fully charged cells under a constant current charge according to IEC 60623 standard Final voltage: 0.65 V/cell
Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)
Cell type
SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920
Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920
Minutes
Final voltage: 0.85 V/cell
Seconds
Minutes
Seconds
1,5
1
30
15
5
1
1,5
1
30
15
5
1
90,8 131 175 215 328 441 554 667 780 893 942 1108 1244 1334 1549 1775 2001 2216 2183 2668 2739 2996 2889 3007 3324 3285 3478 3900 3991 3906 4098 4443 4280 4515 4708 4922 5325 5551 5457 5992 6670 6420 6581 6848 7009 7169 7544 8186 8560 9256 9844
98,1 142 189 230 351 472 593 714 835 956 993 1186 1331 1428 1658 1900 2142 2372 2302 2857 2889 3208 3047 3171 3559 3464 3667 4176 4273 4119 4322 4757 4514 4762 4965 5191 5701 5943 5755 6319 7141 6771 6940 7222 7391 7561 7956 8633 9028 9761 10382
109 158 210 253 386 519 652 785 918 1051 1084 1304 1463 1570 1822 2088 2355 2607 2513 3139 3154 3525 3326 3462 3911 3782 4004 4589 4696 4497 4718 5228 4928 5199 5420 5667 6265 6532 6283 6899 7848 7392 7576 7884 8069 8254 8685 9424 9855 10656 11334
119 171 229 275 420 565 710 855 1000 1145 1158 1420 1594 1710 1985 2275 2565 2840 2684 3420 3368 3840 3552 3697 4260 4039 4276 4999 5115 4802 5039 5694 5262 5552 5788 6052 6825 7114 6709 7367 8549 7893 8091 8419 8617 8814 9275 10064 10524 11379 12103
132 190 254 306 468 629 790 951 1112 1274 1275 1580 1773 1902 2209 2531 2854 3160 2955 3805 3709 4272 3912 4071 4740 4448 4708 5562 5691 5288 5549 6336 5795 6114 6374 6664 7594 7916 7389 8113 9512 8692 8910 9272 9489 9707 10214 11083 11590 12532 13328
149 216 287 341 521 700 880 1060 1239 1419 1382 1760 1976 2119 2460 2820 3179 3520 3203 4238 4020 4759 4240 4413 5280 4821 5103 6196 6340 5732 6014 7058 6281 6627 6909 7223 8459 8818 8009 8794 10596 9422 9657 10050 10286 10521 11071 12013 12562 13583 14447
64,1 92,6 123 151 231 311 390 470 550 629 654 781 876 940 1091 1250 1410 1561 1516 1880 1903 2111 2007 2088 2342 2282 2415 2748 2811 2713 2846 3130 2973 3136 3270 3419 3751 3911 3790 4162 4699 4459 4571 4756 4868 4979 5239 5685 5945 6428 6837
70,1 101 135 163 249 335 421 507 592 678 696 841 944 1013 1176 1348 1520 1683 1613 2026 2024 2275 2135 2222 2524 2427 2570 2962 3031 2886 3028 3374 3162 3336 3479 3637 4044 4215 4032 4427 5065 4744 4862 5060 5179 5297 5574 6048 6325 6839 7274
77,9 113 150 182 277 373 469 564 660 755 768 937 1052 1128 1310 1501 1693 1874 1780 2257 2234 2534 2357 2453 2811 2679 2837 3299 3376 3186 3343 3758 3491 3683 3840 4015 4504 4695 4451 4888 5642 5237 5368 5586 5717 5848 6153 6677 6982 7550 8030
91,5 132 176 209 320 430 540 650 760 871 848 1080 1212 1300 1510 1730 1951 2160 1966 2601 2468 2920 2603 2709 3240 2959 3133 3802 3890 3518 3692 4331 3856 4068 4241 4434 5191 5411 4916 5398 6502 5784 5928 6169 6314 6458 6796 7374 7712 8338 8868
102 148 198 235 358 482 605 728 852 975 936 1210 1358 1457 1692 1938 2185 2420 2170 2914 2724 3272 2873 2990 3630 3266 3458 4260 4358 3883 4075 4852 4256 4490 4681 4894 5815 6062 5426 5958 7285 6384 6543 6809 6969 7128 7501 8139 8511 9203 9788
112 162 216 256 391 525 660 795 929 1064 1020 1320 1482 1589 1845 2115 2384 2640 2365 3179 2968 3569 3131 3258 3960 3560 3768 4647 4755 4232 4441 5293 4638 4893 5102 5334 6344 6613 5914 6493 7947 6957 7131 7421 7595 7769 8175 8870 9276 10030 10668
* Height including the IP2X terminal cover
30
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
Note:
Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications
31
Saft is committed to the highest standards of environmental stewardship As part of this environmental commitment, Saft prioritises the use of recycled raw materials over virgin raw materials in all manufacturing processes. We also strive, year on year, to reduce air and water emissions from our plants, as well as minimizing water usage, reducing consumption of fossil energy consumption and associated CO2 emissions, and ensuring that all our customers have access to recycling solutions for their
Saft
12, rue Sadi Carnot 93170 Bagnolet - France Tel. : +33 1 49 93 19 18 Fax : +33 1 49 93 19 64 www.saftbatteries.com
spent batteries. To facilitate the end-of-life collection and recycling of industrial batteries, including our nickel & lithiumbased technologies, Saft has developed well-established partnerships with collection companies in most EU countries, in North America and in many other countries worldwide. This collection network receives spent batteries from our customers and dispatches them to fully approved recycling facilities, in compliance
with the laws governing trans-boundary waste shipments. This collection network is currently undergoing minor adaptations to meet the requirements of the EU batteries directive. A list of our battery collection points is available on our web site. In other countries, Saft will assist anyone using our batteries in finding environmentally sound recycling solutions. Please contact your sales representative for further information.
Document N° 21924-2-0515 Edition: May 2015 Data in this document is subject to change without notice and becomes contractual only after written confirmation. Photo credits: Saft, Fotolia – R411/2 Printed on FSC paper by GMK, an Imprim’ Green member © Saft – Société par Actions Simplifiée au capital de 31 944 000 € RCS Bobigny B 383 703 873
BDT Manual
CHAPTER 4
\
TRANSPORTING, UNPACKING & INSTALLATION INSTRUCTIONS
BDT Manual
CHAPTER 4.1
\
TRANSPORTING, UNPACKING & STORAGE
Transporting, Handling & Storage Industrial & Modular Systems
Content 1
RECEIPT OF THE SYSTEM
2
2
STORAGE
2
3
HANDLING
2
4
TRANSPORTING
4
4.1
Transporting by fork-lift truck
4
4.2
Transporting by crane
5
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
Description
Date
0
Emission
25.06.2013 A. Fischer D. Karrer
Issued
Checked
Approved
Page / of
M. Dreier
1/5
M6002E-0 STATRON 2016
Transporting, Handling & Storage
1
RECEIPT OF THE SYSTEM Even though each consignment is certified and inspected by the manufacturer before delivering, missing parts or damages could be caused by mishandling during transportation. When the unit is received, please attend immediately to its unpacking and carryout an accurate visual check to be sure that the equipment has not been damaged during transport. IMPORTANT Any damage or any specific problem found must be reported immediately by the consignee to the carrier and to the manufacturer for further insurance or legal actions.
2
STORAGE If the unit is not installed immediately it must be stored carefully in vertical position, as indicated on the packing and conserved in a dry and sheltered room in its box so that it is protected from dust. WARNING Sealed lead acid batteries can only be stored for a maximum time of 2 to 3 months. After that time the batteries must be re-charged else they will be damaged and must be replaced for correct operation of the unit. The maximum storage time limit for flooded lead acid batteries is 6 months and for NiCd batteries it is12 months.
3
HANDLING Before positioning the unit, in order to avoid risks of turnover, it is recommended to move the system on the wood pallet on which the unit is delivered. Before positioning in the final location, remove the unit from the pallet. The unit can be lifted and handled using a pallet truck or a forklift. It can be handled only after having taken-off (manually) the lower front panel, so that a pallet truck or a forklift can be inserted (see Figure 1).
4.1 / 2
M6002E-0
Transporting, Handling & Storage
Figure 1 - Handling
4.1 / 3
M6002E-0
Transporting, Handling & Storage
4
TRANSPORTING The unpacked cabinets can be transported by crane or fork-lift truck.
4.1
Transporting by fork-lift truck
Switchgear cubicles have to be transported only in the vertical position. Tilting and canting must be avoided.
Figure 2 - Transporting by fork-lift truck
Cubicles may easily tip over when transported with a hand-pulled truck. Therefore the distance between the wooden cross beam or the pallet and the underground should not be more than 3 mm
4.1 / 4
M6002E-0
Transporting, Handling & Storage 4.2
Transporting by crane
Figure 3 - Transporting by crane
4.1 / 5
M6002E-0
BDT Manual
CHAPTER 4.2
\
INSTALLATION OF INDUSTRIAL SYSTEMS BDT
Installation Instructions Industrial DC Supply Systems
Content 1
POSITIONING ..................................................................................................... 2
1.1
Dimensions, Base Plan, Static Load and Weights ................................................ 2
1.2
Distances to be observed ...................................................................................... 3
2
ERECTION OF THE CUBICLES ............................................................................. 4
2.1
Additional information for switchgear positioning .............................................. 5
2.2
Fastening methods for foundation ........................................................................ 5
2.3
Drip protected roof (optional) ............................................................................... 8
3
ELECTRICAL CONNECTION ............................................................................... 9
3.1
Terminal board ...................................................................................................... 10
3.2
Fuses & Cable Cross-Section ............................................................................... 10
3.3
Cable Connection ................................................................................................ 11
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0 A B
Description
Date
Emission Foundation details Joining kit details
25.06.2013 A.Fischer D.Karrer 12.05.2014 A.Fischer J.Hunger 13.01.2016 M.Eigenmann P.Keller
Issued
Checked
Approved
Page / of
M.Dreier M.Dreier M.Dreier
1 / 12
M6202E-B STATRON 2016
Installation of Industrial DC Supply Systems
1
POSITIONING The unit must be installed in a clean and dry room, preferably not dusty. The user must ensure that there is enough air circulation in the room so that the equipment can be adequately cooled; if this is not guaranteed, the room must be adequately cooled. If the battery is installed inside the equipment or in the same room the amount of air circulation with the external ambient must be according to EN 50272-2. Special environmental conditions It is necessary to implement specific protective measures in case of unusual environmental conditions:
1.1
harmful smoke, dust, abrasive dust; humidity, vapour, salt air, bad weather or dripping; explosive dust and gas mixture; extreme temperature variations; bad ventilation; conductive or radiant heat from other sources; fungus, insects, vermin.
Dimensions, Base Plan, Static Load and Weights The location has to be prepared according to the dimensions and weight of the system. The cables need to be routed according to the cable gland plates of the unit. Please refer to the project-specific drawings in chapter 8! There you can find exact dimensions, the position of the cable gland plates, base plan, weight and static load of the system.
4.2 / 2
M6202E-B
Installation of Industrial DC Supply Systems 1.2
Distances to be observed Unless otherwise specified in the project-specific drawings, we recommend a minimum distance of 100mm from walls or other cabinets for closed rear and side panels, or 200mm if ventilation openings are present, to ensure adequate air exchange for cooling of the unit. Between the top of the system and the ceiling of the room a minimum distance of 500mm must be kept. In front of the system there shall be adequate distance to walls or other cabinets, to ensure that the doors of the system can be opened without obstructions. IMPORTANT Safety regulations regarding escape way and accessibility must be considered, to fulfil safety requirements also in case of opened doors of the systems.
4.2 / 3
M6202E-B
Installation of Industrial DC Supply Systems
2
ERECTION OF THE CUBICLES The erection of the cubicles should be carried out, as described below: The shipping units which are to be erected in one row have to be aligned accurately and checked that they are vertical. Doors and panels must not be twisted or stressed. The erection can start at the left or at the right. The frames of the shipping units have to be screwed together. The vertical sections are already fitted on the front and rear with special nuts.
NOTES For protection class IP5x and higher or IPx1 and higher the rubber seal has to be attached between the frames. The “8x Bolt” are for temporary adjustment only; the Interconnection plate (Picture 3) is holding the system together. After adjustment the bolt can be removed 1
2
3A
3B
4x
16x M8 4x
8x 1x
Figure 1 – Erection of the cubicles 4.2 / 4
M6202E-B
Installation of Industrial DC Supply Systems Additionally to the vertical sections or if the access to the joints in the vertical sections is obstructed, the bottom and top sections can be screwed together using the frame connectors which are enclosed. The earth bar in the lower front of the cabinets must be linked together with the attached copper plates. The protective conductor (PE or PEN) is to be connected to the PE/PEN bar. Additional connections to the central earthing system can be made at any point of the perforated PE/PEN bar. Local regulations must be complied.
2.1
Additional information for switchgear positioning The area around the cubicles to be left clear should be at least 80 mm. To be able to mount the last (right) cubicle, the distance between the end cubicle and the (right) wall must be at least 150 mm. In case of left-mounted doors, the minimal distance between the (left) wall and the (left) end cubicle should be also 150 mm, such that the door can be opened in an angle of more than 90°. The distance from the upper edge of the (highest) cubicle to the ceiling should be at least 500 mm for cubicles with ventilation grids on the top.
2.2
Fastening methods for foundation The erection of switchgear having the cable entries at the bottom requires a foundation with an opening, a cable duct or a special base frame. The cubicles should preferably be erected on a base frame which is either embedded in the concrete floor or rests as false floor on supports. When erecting the base frame the following must be observed: The base frame should be aligned and checked under the supervision of a supplier’s fitter. The horizontal tolerance of the frame must not exceed +1 mm over a length of 1 m. This is to be ensured by using suitable levelling devices (e.g. spirit level, 1 m long surveyor’s rod). The frame must not undulate. The levelling of base frames can be performed e.g. with PRESTOJACK levelling spindles.
4.2 / 5
M6202E-B
Installation of Industrial DC Supply Systems
Figure 2 – Foundation details
4.2 / 6
M6202E-B
Installation of Industrial DC Supply Systems During erection the switchgear is welded or screwed to the base frame. The length of the weld seams at the front and rear of each cubicle should not be less than 20mm. All welding must be protected against corrosion by a coat of paint (e.g. zinc paint).The screwed connection is carried out through the socket. The mounting holes required for metal straddling dowels M10 must be drilled during erection. If false floors are used, ensure that: Tolerances are the same as for the base frame. The subsoil must be firm, so that the tolerances are not exceeded by setting of the soil (especially if using insulation layers and adhesives). The false floor has to have a carrying capacity of p=20 kN/m2 (Compression load from top to bottom). During erection the switchgear is welded or screwed to the false floor. The length of the weld seams at the front and rear of each cubicle should not be less than 20mm. Then a reliable earth connection is provided. All welding must be protected against corrosion by a coat of paint (e.g. zinc paint). If welding is not possible, the switchgear can be bolted to the false floor. The necessary mounting holes should be drilled on site. Care should be taken to ensure that the base section of each cubicle rests evenly on the supports. Taking into account the bending radius of the cables and adequate accessibility, a minimum floor height of 500 mm is recommended.
4.2 / 7
M6202E-B
Installation of Industrial DC Supply Systems 2.3
Drip protected roof (optional) A drip proof top is only recommended if tubes containing water or other solvents are placed above the cubicles. The top shall be installed after the cubicles are placed and screwed together only. Mount the spacers or bolts as shown below; then install the tops or roofs.
Drip proof top
Spacer
Figure 3 – Drip protected roof
IMPORTANT The roof must be lifted by spacers or bolts for operation!
Installation: Take out the screws of the roof. Take out the roof; you may need to unscrew side and back walls a little bit. We recommend unscrewing the top screws of side and backing walls only. Drill in the bolt to the cabinet, place the roof on top of it and fix it with the screw you took out before. Air flow: It is mandatory to install the roof like written above to guarantee a proper air flow. Otherwise the system will overheat during operation. 4.2 / 8
M6202E-B
Installation of Industrial DC Supply Systems
3
ELECTRICAL CONNECTION DANGER A dangerously high battery voltage exists inside the unit even when the mains voltage is switched off! CAUTION All connection and commissioning work must only be carried out by a skilled electrician. Before starting work on the system, this specialist must familiarise himself with the particular features of this system by reading the manual and the installation instructions. All requirements for the environmental and operating conditions listed in the technical data must be adhered to in order to guarantee trouble-free operation of the system.
The electrical connection is part of the work which is normally provided by the supplier who carries out the electrical installation and not by the manufacturer of the power supply system. For this reason, the following recommendations are only an indication, as the manufacturer of the power supply system is not responsible for the electrical installation. In any case we recommend carrying out the installation and the electrical connections of the input and output in compliance with the local standards. During the electrical installation take particular care to check the phase sequence with a suitable instrument. CAUTION
Cabling to and from the system must only be laid by qualified specialist personnel.
Be sure to observe the safety instructions in chapter 2.
You must be absolutely sure that the phase sequence of the AC mains connections (clockwise rotating field) and the polarity of the battery connections are correct, as any incorrect connections will cause damage to the system.
4.2 / 9
M6202E-B
Installation of Industrial DC Supply Systems 3.1
Terminal board The terminal boards are normally positioned at the lower front side and they can be accessed by opening the front door. For terminal details refer to the project-specific drawings in chapter 8!
3.2
Fuses & Cable Cross-Section The input circuit of the system must be protected by means of fuses, suitable for the rating. (Refer to Technical Data in chapter 3 for detailed information!) The cross-section for input / output cables shall be determined taking into account the respective current (heat generation), the cable length (voltage drop) and the kind of routing (de-rating factors). The maximum cross-section which can be connected to the terminals of the unit can be found in the project-specific drawings in chapter 8.
4.2 / 10
M6202E-B
Installation of Industrial DC Supply Systems 3.3
Cable Connection
3.3.1 Connection of power cables Connection of ground cable The grounding of the SYSTEM via the relevant terminal is mandatory. It is strongly recommended to connect the ground terminal as first terminal
For the electric connection of the system, connect the following cables: AC supply from the rectifier supply mains; DC supply from the battery breaker; DC output to the loads. DANGER Very high voltages are present at the ends of the cables coming from the battery:
Isolate the battery via DC circuit breakers before connecting it to the system;
Connect the ground cable to the relevant bar before carrying out any other connection inside the system.
Risk of damages to the device due to incorrect wiring To connect the system, follow the electrical drawings scrupulously and adhere to the polarity of cables.
4.2 / 11
M6202E-B
Installation of Industrial DC Supply Systems 3.3.2 Connection of auxiliary cables (optional) The DC supply systems can be connected to external controls/components specifically designed to improve the safety and reliability of the device. Potential free contacts for remote indication; Auxiliary contact from the battery breaker; External contact for “Emergency Mode”; Interconnection cables. Refer to the project-specific drawings / terminal lists in chapter 8 of this manual for details!
4.2 / 12
M6202E-B
BDT Manual
CHAPTER 5
\
COMMISSIONING INSTRUCTIONS
BDT Manual
CHAPTER 5.1
\
COMMISSIONING PROCEDURE & INSTRUCTIONS BDT
Commissioning procedure & instructions Industrial Chargers / Rectifiers Type BDT Content 1
CONNECTIONS
2
2
SWITCHING ON THE CHARGER FOR THE FIRST TIME
2
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
Description
Date
0
Emission
25.06.2013 A. Fischer D. Karrer
Issued
Checked
Approved
Page / of
M. Dreier
1/4
M320827-6203E100-0 STATRON 2017
BDT Commissioning
CONNECTIONS Before the charger is switched on for the first time after installation, the following checks of the power connections and control electronics must be carried out carefully. IMPORTANT This check must be made before any AC or DC voltage is applied to the charger!
Based on the terminal list (Refer to schematics in chapter 8), carefully check that the connections on the mains side and on the load side are correct and make sure that each connection, wire or cable is tightly connected. The check for correct polarity of the connections is particularly important. Check all elements for transportation damages and loose screws or cables. Check correct insertion of the multi-pin plugs on the PCB’s and of all plug-in relays and units.
SWITCHING ON THE CHARGER FOR THE FIRST TIME CONDITION The charger is considered to be completely voltage free and MCB's, switches and fuses in the following position:
External charger feeders in LV AC distribution are OFF.
Input breaker RICB (-S1) is OFF
Output breaker ROCB (-S2) is OFF.
Battery breaker BCB (-S1) is OPEN.
Load switches are OPEN.
All control fuses are inserted.
WARNING Do not close the battery breaker BCB before it’s required by the front panel. Serious damages to internal parts may occur if the breaker is closed before the rectifier is started-up.
5.1 / 2
M320827-6203E-100-0
BDT Commissioning For the BDT start-up, proceed as follows: (1)
Close external feeder.
(2)
Check the mains voltage on the input terminals to be within the specified limits.
(3)
Close input breaker RICB (-S1).
(4)
Close the output breaker ROCB (-S2)
(5)
Start the BDT control via ON-OFF menu.
(6)
After software start-up this screen shows up: RECTIFIER CHARGER CLOSE BCB
(7)
Check the polarity of the charger and battery voltage with a voltmeter on the battery fuse switch. The battery voltage should be min. 80% of the nominal voltage. If the voltage is below, check the correctness of inter-cell and inter-row wiring (the positive pole of one cell must be connected to the negative pole of the next cell).
WARNING If the battery has not yet been commissioned it is now time to proceed for the commissioning charge. Refer to the battery manual for the commissioning charge details. If the battery is already in operation, proceed with the next point.
(8)
Close the battery breaker BCB (-S1).
(9)
A decreasing current will flow into the battery depending on the state of charge. After the charging current has dropped below approx. 50% of the set value measure the float voltage on the battery terminals with a precise digital multimeter (accuracy <0.2%). If necessary readjust float voltage to the value specified in the test report or to the value recommended by the battery manufacturer.
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M320827-6203E-100-0
BDT Commissioning
NOTE If the ambient temperature deviates constantly from 20°C to 25°C the battery manufacturer normally recommend to adapt the float voltage to a level corresponding to the yearly average temperature (consult battery operating instructions).
(10)
The following screen should now be present on the display: RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A
(11)
The charger and battery are now ready to feed the loads. The connected loads may now be switched ON according to their manuals.
NOTE: Please refer to the operating instructions in chapters 6 for further information!
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M320827-6203E-100-0
BDT Manual
CHAPTER 6
\
OPERATION
BDT Manual
CHAPTER 6.1
\
OPERATION INSTRUCTIONS BDT
Operation Instructions Industrial Chargers / Rectifiers Type BDT Content 1
GENERAL
2
2
START-UP PROCEDURE
3
3
SHUT-DOWN PROCEDURE
5
4
FLOAT CHARGE OPERATION
5
5
BOOST CHARGE OPERATION
6
6
MANUAL CHARGE OPERATION (OPTION)
7
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
Description
Date
0
Emission
25.06.2013 A. Fischer D. Karrer
Issued
Checked
Approved
Page / of
M. Dreier
1/8
M6204E-0 STATRON 2016
BDT Operation Instructions
1
GENERAL Before carrying out the procedures described in this section, read carefully the instructions, in order to avoid possible damages to persons or things due to wrong maneuvers. It is assumed that commissioning is done according to chapter 5 and no changes have taken place, such as re-wiring, battery replacement and so on. CAUTION We recommend carrying out the functions described hereafter by trained personnel only. In order to protect the system from wrong programming the most sensitive menus are protected by password. The password will be communicated to the user after the installation.
The name and the type of the breakers could be different depending on the application. Following breaker designations are referred to in the operation procedures hereafter:
RICB
BDT input circuit breaker
ROCB
BDT output circuit breaker
BCB
Battery circuit breaker
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M6204E-0
BDT Operation Instructions
2
START-UP PROCEDURE To start-up the BDT proceed as follows: Close RICB and wait until the display starts up. The following screen is shown: RECTIFIER CHARGER [SW VER.: x.xx.xx] ---WAIT PLEASE If the BDT control is set to ON it will start up automatically or if is set to OFF, the following screen is shown: RECTIFIER CHARGER SWITCHED OFF PRESS ON TO START Follow the indications on the screen to switch ON the BDT. The charger starts up and the voltage increase. The following screen is shown: RECTIFIER CHARGER SWITCHED ON Wait Please Startup in progress If the ROCB is open the following screen is shown: RECTIFIER CHARGER CLOSE ROCB After the output circuit breaker has been closed, the rectifier start-up and the output voltage increase. The following screen is shown: RECTIFIER CHARGER SWITCHED ON Wait Please Startup in progress When the output voltage is at the set-point level, it is requested to close the battery circuit breaker (only on systems with batteries): RECTIFIER CHARGER CLOSE BCB
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M6204E-0
BDT Operation Instructions The last start-up sequence screen is the following one: RECTIFIER CHARGER SWITCHED ON Startup completed Wait Please After the BDT start-up is successfully finished the following screen will be shown: RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A NOTE The output voltage & current measurement depends on the specification of the BDT. Please check the technical data!
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BDT Operation Instructions
3
SHUT-DOWN PROCEDURE WARNING Before shut-down of the BDT ensure that this operation does not cause any damage to the supplied loads.
To shut-down the BDT proceed as follows: If the BDT is ON and no alarm is pending following screen is shown: RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A NOTE The output voltage & current measurement depends on the specification of the BDT. Please check the technical data!
Press the key “ON/OFF” and follow the indications on the screen to shut down the BDT. The charger shuts down and shows the following screen: RECTIFIER CHARGER SWITCHED OFF PRESS ON TO START
Open ROCB. Open BCB. Open RICB.
4
FLOAT CHARGE OPERATION The BDT starts automatically in float charge operation. As long as no other charging level (boost, manual or emergency level) is being selected, float charge operation will be maintained.
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M6204E-0
BDT Operation Instructions
5
BOOST CHARGE OPERATION Normally boost charge is activated automatically after a mains failure of a certain minimum time. To activate a boost charge cycle manually, proceed as follow: (Refer to General Description in chapter 1!) From the default screen press:
1 BOOST The following screen appears: BOOST CHARGE MENU 1 -> AUTOMATIC BOOST 2 -> TIMED BOOST By pressing the key:
1 BOOST The AUTOMATIC BOOST will be activated. The BDT raises the output voltage to the programmed boost charge level. The level maintains for 30 sec and returns to float charge level. If the conditions of boost charge are fulfilled during the 30 sec, the full boost charge cycle will start. By pressing the key:
2 NOR/MAN The TIMED BOOST will be activated. The BDT raises the output voltage to the programmed boost charge level. This level is maintained for a programmable time from 1 minute to 36 hours. NOTE If the boost interlock function is active, boost charge can not be started. Please open the respective breaker(s) to enable boost charge.
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BDT Operation Instructions
6
MANUAL CHARGE OPERATION (Option) WARNING Manual charge cannot be used with all types of batteries. We recommend the use of the manual charge only by specialized personnel. For more information please consult the battery manual.
To activate a manual charge cycle, proceed as follow: (Refer to General Description in chapter 1!) (1)
Switch OFF the BDT control as per section 3, but do not open the breakers RICB and BCB.
(2)
Enter menu PARAMETERS / MANUAL CHARGE and set in the following order: The start voltage in volts The charging current limit in amps The safety time in minutes NOTE: Please refer to the front panel description in chapter 6 for detailed info!
(3)
The regulation potentiometer is positioned at approx. 10%.
(4)
Enter the menu NORMAL-MANUAL and select the manual mode. With this the position of the potentiometer is assigned to the start voltage for the manual charge.
(5)
Start-up the BDT control. The voltage goes to the start value. By means of the potentiometer the voltage can be varied, controlling the recharge current in conformity with the battery specifications. The current however cannot go over the set limit. The display shows following screen: RECTIFIER CHARGER MANUAL CHARGE VDC = xxx V IDC = yyy A
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M6204E-0
BDT Operation Instructions
NOTE If the BDT remains in this condition for a longer time than set in the safety timer, the voltage returns automatically to the start value.
(6)
At the end of the procedure shut down the BDT control again as per step 1 and after that in the menu NORMAL-MANUAL select the normal mode. With this the float recharge operation is enabled again.
(7)
Re-start the BDT control.
This procedure can be repeated several times to fraction the manual charge in several steps with different current limits and different times. NOTE If the boost/manual interlock function is active, manual charge can not be started. Please open the respective breaker(s) to enable manual charge.
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M6204E-0
BDT Manual
CHAPTER 6.2
\
FRONT PANEL DISPLAY BDT
Front Panel Description Industrial Chargers / Rectifiers Type BDT Content 1
GENERAL ............................................................................................................ 2
2
ALARM PANEL DESCRIPTION............................................................................. 3
3
MIMIC FLOW DESCRIPTION ............................................................................... 3
4
LC DISPLAY MANAGEMENT .............................................................................. 4
4.1
Default Screen and Key Menu .............................................................................. 4
4.2
Menu ON-OFF ......................................................................................................... 5
4.3
Menu Clock Settings .............................................................................................. 6
4.4
Menu Measures ...................................................................................................... 6
4.5
Menu Alarms – Status ............................................................................................. 8
4.6
Menu Boost ............................................................................................................ 10
4.7
Menu Normal – Manual ....................................................................................... 10
4.8
Menu Reset ............................................................................................................ 11
4.9
Menu Parameter ................................................................................................... 11
4.9.1 4.9.2 4.9.3 4.9.4 4.9.5 4.9.6 4.9.7 4.9.8
4.10
Menu Battery Status .............................................................................................. 24
4.10.1 4.10.2
4.11
Boost charge parameters...............................................................................................12 Manual charge parameters ...........................................................................................16 Battery Data (Float Charge) ..........................................................................................17 Input Data parameters ...................................................................................................19 Output Data parameters................................................................................................20 Battery Info parameters ..................................................................................................22 Default parameter (factory settings) ............................................................................23 Language settings ...........................................................................................................24 Battery Charge Test .....................................................................................................25 Battery Discharge Test .................................................................................................26
Menu History ......................................................................................................... 28
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0 A
Description
Date
Emission Update of alarms
25.06.2013 A. Fischer D. Karrer M. Dreier 19.03.2014 A. Fischer J. Hunger M. Dreier
Issued
Checked
Approved
Page / of
1 / 29
M6205E-A STATRON 2016
BDT Front Panel
GENERAL The front panel of the UPS allows the complete monitoring of the status of the BDT system. The 4-line alphanumeric LC display with clear text indications allows for indications of measurement, status and alarm messages. With the 16 function keys the BDT can be operated from the front panel. Refer to chapter 4 of this document for details. The mimic flow helps to understand the operating status of the BDT. In addition, the LED's and blocks that constitute the BDT are clearly identified. The alarm panel allows for customized status and alarm indications. The button “LED TEST” is used to check the function of all LED’s of the alarm panel. Optionally there are voltage, current and frequency meters installed. Please refer to the schematic drawings for details.
Mimic Flow
LC Display
V2
~
V1
V3
V5
RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = xxx A
=
1
V4
Keyboard
S
S
S
S
ON / OFF
CLOCK
MEASURES
ALARMS
3
1
2
EXIT
BOOST
NOR/MAN
4
5
6
RESET
+
-
ESC
Alarm Panel
8
9
0
PARAMETER
STATUS
HISTORY
7
Figure 1 - Front panel
NOTE: For the project-specific configuration of the front panel refer to the separate document in this chapter!
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M6205E-A
BDT Front Panel
2
ALARM PANEL DESCRIPTION The 10 LED’s of the alarm panel are used to indicate special alarms and status according to request. The configuration and explanation of associated alarms and status of the alarm panel is given in the schematic drawings.
3
MIMIC FLOW DESCRIPTION The LED’s of the mimic symbolize different status of the BDT. See the following explanations for details: Pos.
Description
Function
LED 1
Rectifier Mains Input
Rectifier Mains Input OK
Lit-up green
Rectifier Mains Input Failure
Lit-up red
Rectifier operating correctly
Lit-up green
LED 2
Rectifier
Rectifier failure, blocked or OFF Lit-up red LED 3
LED 4
Rectifier Operation Mode
Battery
Float charge operation
Lit-up green
Boost charge operation
Lit-up orange
Manual charge operation
Lit-up red
Battery OK and BCB closed
Lit-up green
Battery in discharge or in test
Lit-up orange
Batt. disconnected or test failed Lit-up red LED 5
Rectifier Output
Rectifier output OK Rectifier output not OK
6.2 / 3
Lit-up green Lit-up red
M6205E-A
BDT Front Panel
4
LC DISPLAY MANAGEMENT
4.1
Default Screen and Key Menu RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A The default screen is shown on the LCD panel when the BDT is operating normally (no submenu selected). It shows the equipment name, the charge status & measured values of the output voltage and current. If there is any alarm active “*“ is shown on the second row. By pressing an operating key the relevant menu is accessed directly and it is possible to see the status, alarms and measurement, to send commands and to carry out settings. The menu’s can be classified as follows:
1 BOOST
2 NOR/MAN
4 RESET
8 PARAMETER
9 STATUS
0 HISTORY
ENT
Menu: CALL BOOST CHARGE Type: COMMAND Password: NO It is accessed by pressing the key Menu: NORMAL-MANUAL Type: COMMAND Password: NO It is accessed by pressing the key Menu: RECTIFIER RESET Type: COMMAND Password: NO It is accessed by pressing the key Menu: PARAMETERS Type: SETTINGS Password: YES It is accessed by pressing the key Menu: BATTERY STATUS Type: VISUAL. & COMMAND Password: NO It is accessed by pressing the key Menu: HISTORY Type: SETTINGS Password: YES It is accessed by pressing the key Function: ENTER KEY Type: COMMAND Password: NO It is accessed by pressing the key 6.2 / 4
M6205E-A
BDT Front Panel Enter Key This key works as confirmation button whenever it is called for in the respective menus, and it is used to store settings in different menus.
S ON/OFF
S CLOCK
S MEASURES
S ALARMS
ESC
EXIT
Menu: ON-OFF MENU Type: SETTING Password: NO It is accessed by pressing the key Menu: CLOCK SETTINGS Type: SETTING Password: NO It is accessed by pressing the key Menu: MEASURES Type: VISUALISATION Password: NO It is accessed by pressing the key Menu: ALARMS-STATUS Type: VISUALISATION Password: NO It is accessed by pressing the key Function: ESCAPE AND SILENCE Type: COMMAND Password: NO It is carried out by pressing the key
Escape and Silence Key This key works as silencer button whenever the buzzer is activated for an alarm condition. Also it can be used to escape any menu or sub-menu entered, in order to step back to the default screen.
4.2
Menu ON-OFF This menu works as two position ON-OFF switch which remains locked on the last selected position. This means that if ON is selected, the BDT starts-up automatically until OFF is selected. After selecting ON-OFF, following screen appears: ON-OFF MENU NOW SET AT: OFF PRESS 0 TO MODIFY
Then follow the indications on the screen to switch ON or OFF the BDT.
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M6205E-A
BDT Front Panel 4.3
Menu Clock Settings The correct settings for date and time are important, as they allow to coordinate the events stored in the history with other events (like power outages, etc.) After selecting CLOCK SETTINGS, the following screen appears: CLOCK SETTINGS da mo ye ho mi 00 00 00 00 00 12 12 11 15 52 30 The last line shows the present date, in the format “day month year” and the present time in the format “hours minutes second”. Enter now the updated date and time by means of the alphanumeric keyboard. Enter the numbers from right to left in the third line (start with the day). At the end of data entering press the following key to store the settings: ENT
4.4
Menu Measures This menu shows all relevant voltage, current, frequency, power and temperature readings available in the BDT system to the user. After selecting MEASURES, the following screen appears: MEASURES Ph: L1 L2 L3 Vin: 230 229 231 V Iin: 100 102 101 A The second line shows which input phase the measurement refers to. The third and fourth line shows, the corresponding input voltages (phase-neutral) and the input currents of the BDT.
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M6205E-A
BDT Front Panel Press the key:
7 The following measurements are accessed: MEASURES FREQUENCY:50.01 HZ IN. POWER:100.5 KVA P. FACTOR: 80 % The second line shows the frequency of the input mains in Hertz. The third line represents the total input power in kVA. The fourth line shows the BDT input power factor in % meaning that 80% indicate 0.8. Press the key:
7 The following measurements are accessed: MEASURES Rect Batt Volt: 240 238 V Curr: 100 50 A The second line shows which point the measurement refers to, either the rectifier output or the battery terminals. The third line shows the relevant voltages. The fourth line shows the relevant currents in ampere. Press the key:
7 The following measurements are accessed: MEASURES Battery Rech. Curr. ( Second Battery ) Curr: 56 A This measurement refers to the charging current of the second battery. In case only one battery is monitored this screen will be disabled and the following screen will be available: 6.2 / 7
M6205E-A
BDT Front Panel The following measurements are accessed: MEASURES TEMPERATURE Internal: 40 °C Battery : 38 °C The third line shows the internal temperature of the BDT, the fourth line the battery temperature. These indications are options. NOTE The arrow up (key 3) is used for backward browsing. By using the ESCAPE key you can exit from any point.
4.5
Menu Alarms – Status This menu shows all pending alarms and the status of the BDT. After selecting ALARMS - STATUS, the following screen appears: ALARMS-STATUSES Use Arrows Up & Down To Browse The Pages Press ESC To Exit To scroll through the alarm and status list press:
7
3
The status and alarms are visualized in increasing order. Each new alarm activates a buzzer for 30 seconds. The alarms remain visible as long as they are present and they are registered automatically, together with the status, in the events history with date and hour at each change. Following is the list with all alarms and status of the BDT system. For troubleshooting guidelines referring to the individual alarms refer to chapter 6 of the technical manual.
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M6205E-A
BDT Front Panel
List of alarms
List of status
A1
Mains fault
S1
Rectifier OK
A2
Blown fuses
A3
High temperature
A4
Overload
A5
Max. output voltage
S2-1
Battery discharge level 1
A6
Min. output voltage
S2-2
Battery discharge level 2
A7
Charging fault
S2-3
Battery discharge level 3
A8
Fans failure
A9
Open circuit breaker
S3
A91
RICB (Input CB) open
S3-1
Floating charge
A92
BCB (Battery CB) open
S3-2
Boost charge
A93
ROCB (Output CB) open
S3-3
Manual charge
A10
Earth fault
A11
Programmable – 1
A12
Programmable – 2
A13
Programmable – 3
A14
Programmable – 4
A15
EEPROM Fault
A16
Emergency voltage
A17
Control loop error
A18
SW-R switched OFF
A32
Cumulative Alarm
N(S1) Rectifier not OK
S2
S4
Battery discharge
Battery on charge
Battery OK
N(S4) Battery not OK S5
Battery test
The optional alarms A11 to A14 are programmable and different for each project. Please refer to the configuration list or to the customer-specific documentation in chapter 8 of the technical manual for details. 6.2 / 9
M6205E-A
BDT Front Panel 4.6
Menu Boost This menu allows to manually changing the charging mode of the BDT from float charge to boost charge. After selecting BOOST, the following screen appears: BOOST CHARGE MENU 1 -> AUTOMATIC BOOST 2 -> TIMED BOOST To start the boost cycle press the key: 1 -> for Automatic Boost 2 -> for timed Boost
1 BOOST
2 NOR/MAN
4.7
Menu Normal – Manual This menu works as two position NORMAL-MANUAL switch which remains set in the last selected position. This means that if MANUAL is selected, the BDT remains in MANUAL mode until NORMAL is selected. After selecting NORMAL-MANUAL, following appears: NORMAL-MANUAL MENU NOW SET AT:NORMAL PRESS 0 TO MODIFY
Then follow the indications on the display to switch the BDT from MANUAL to NORMAL or vice versa. To confirm the selection press: ENT
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M6205E-A
BDT Front Panel 4.8
Menu Reset This menu carries out a general reset of all memorized error conditions, meaning those that do not reset themselves automatically when the anomaly has terminated. After selecting RESET, the following screen appears: RECTIFIER RESET MENU PRESS ENTER TO RESET Press ESC To Exit To confirm the selection press the key: ENT
4.9
Menu Parameter In this menu all relevant parameters for the operation of the BDT are stored and can be altered. WARNING As there are sensitive settings inside the menu, only qualified personnel are allowed to change parameters. The settings are specific for each system; please refer to the project specific documents in chapter 8 of the technical documentation for details.
After selecting PARAMETERS, the following screen appears: MENU PASSWORD PROT. INSERT THE PASSWORD **** AND PRESS ENTER Now enter the password and press: ENT
NOTE The password is different for each BDT. For more information please consult the manufacturer. 6.2 / 11
M6205E-A
BDT Front Panel Only if the correct password of 4 numbers is entered the next submenus will be displayed. Once entered, the correct password remains active for about 5 minutes. The following submenus will be displayed after entering the correct password:
4.9.1 Boost charge parameters In this submenu all parameters relevant to the boost charge can be varied. At the end of this section there are two figures explaining the different variables. Depending on the boost mode selected only the relevant setting options may be shown and the order may differ from the order in the manual. PARAMETERS BOOST CHARGE ENTER FOR SETTING ARROWS TO SELECT
4.9.1.1 Operation settings Follow the indications on the display to set or change the respective values: This screen allows to set the boost voltage, variable SETP_VDC_BOOST: BOOST CHARGE VOLTAGE NOW SET AT:259.0 PRESS 0 TO MODIFY ARROWS TO SELECT This screen allows to set the present threshold for the start of the boost charge cycle (U1), variable VOLT_FLOAT_BOOST: FLOAT-BOOST VOLTAGE NOW SET AT:200.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE
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M6205E-A
BDT Front Panel This screen allows to set the voltage threshold for the end of the boost charge cycle (U2), variable VOLT_BOOST_FLOAT: BOOST-FLOAT VOLTAGE NOW SET AT:230.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE
This screen allows to set the current threshold for the start of the boost charge cycle (I 1), variable CORR_FLOAT_BOOST: FLOAT-BOOST CURRENT NOW SET AT:045.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE This screen allows to set the current threshold for the end of the boost charge cycle (I 2), variable CORR_BOOST_FLOAT: BOOST-FLOAT CURRENT NOW SET AT:027.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE
4.9.1.2 Protection settings Follow the indications on the display to set or change the respective values: This screen allows to select the time of intervention of the boost charge safety timer, after which the BDT forces the output voltage again to floating, variable SAFETY_TIME_B: SAFETY TIMER (MIN) NOW SET AT: 0600 PRESS 0 TO MODIFY ARROWS TO NAVIGATE This screen allows to select the delay, after mains failure, with which the BDT forces the output voltage to boost charge, variable MAX_TIME_MAINS_FAULT: MAINS F. DELAY(SEC) NOW SET AT:0120 PRESS 0 TO MODIFY ARROWS TO SELECT
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M6205E-A
BDT Front Panel 4.9.1.3 Mode settings NOTE For a description of “Current Boost” and “Voltage Boost” operation please refer to “General BDT Description” (Doc. No. M6201E) in chapter 1 of the technical documentation. Normally “CURRENT BOOST” boost should be selected. Please refer to the battery manual for more details about correct charging of the battery.
This screen allows selecting the boost mode with which the BDT performs the boost charge of the battery (Voltage or current controlled). BOOST CHARGE MODE CURRENT BOOST PRESS 0 TO MODIFY ARROWS TO SELECT This screen allows to set the delay of return to float charge, after the battery voltage reached the switch-off criteria , variable MAXTEMPO_BOOST_FLOAT: D. BOOST-FLOAT (MIN) NOW SET AT:0200 PRESS 0 TO MODIFY ARROWS TO SELECT The following window allows setting for how long voltage is kept to the boost charge value, in case the Boost Timed function is used. This function can be enabled via external contact ING0, ING1 or ING2, by programming via the software tool. When the contact is closed, the BDT reaches the boost voltage and remains there for the time set. In addition this function can be started in the BOOST CHARGE MENU too. TIMED BOOST T. (MIN) NOW SET AT:0480 PRESS 0 TO MODIFY ARROWS TO SELECT On the next page an illustration of the boost parameters is shown.
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M6205E-A
BDT Front Panel
Float voltage
MAXTEMPO_BOOST_FLOAT
Figure 2 – Boost charge parameters; current
Figure 3 – Boost charge parameters; voltage
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M6205E-A
BDT Front Panel 4.9.2 Manual charge parameters In this submenu all parameters relevant to the manual charge can be set. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS MANUAL CHARGE ENTER FOR SETTING ARROWS TO SELECT
4.9.2.1 Operation settings Follow the indications on the display to set or change the respective values: This screen allows to set the start voltage for the manual charge, variable SETP_VDC_EQUAL: EQUAL. START.VOLTAGE NOW SET AT:186.0 PRESS 0 TO MODIFY ARROWS TO SELECT This screen allows to set the current limit for the manual charge cycle, variable CORR_LIM_EQUAL: EQUAL. MAX CURRENT NOW SET AT:030.0 PRESS 0 TO MODIFY ARROWS TO SELECT
4.9.2.2 Protection settings Follow the indications on the display to set or change the respective values: This screen allows to select the intervention time of the manual charge safety timer, variable MAXTIME_EQUAL: EQUAL. TIMER (MIN) NOW SET AT:0300 PRESS 0 TO MODIFY ARROWS TO SELECT
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M6205E-A
BDT Front Panel 4.9.3 Battery Data (Float Charge) In this submenu all the relevant parameters for the automatic float charge operation can be set. The following parameter screens may not appear in the order as shown in the manual. NOTE The management of the described recharge modalities and discharge levels depend on the type of battery and application. For more information consult the battery specification.
4.9.3.1 Operation settings Follow the indications on the display to set or change the respective values: PARAMETERS BATTERY DATA ENTER FOR SETTING ARROWS TO SELECT
This screen allows to set the battery float charge voltage, variable SETP_VDC_FLOAT: FLOATING VOLTAGE NOW SET AT:230.0 PRESS 0 TO MODIFY ARROWS TO SELECT
4.9.3.2 Discharge level settings Follow the indications on the display to set or change the respective values: This screen allows to set the first discharge level, variable LEVEL1: DISCHARGE LEVEL1 NOW SET AT:210.0 PRESS 0 TO MODIFY ARROWS TO SELECT
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M6205E-A
BDT Front Panel This screen allows to set the 2nd discharge level, variable LEVEL2: DISCHARGE LEVEL2 NOW SET AT:200.0 PRESS 0 TO MODIFY ARROWS TO SELECT
This screen allows to set the 3rd discharge level, variable LEVEL3: DISCHARGE LEVEL3 NOW SET AT:190.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the battery voltage goes below any of the three discharge levels the related alarm is activated.
4.9.3.3 Protection settings Follow the indications on the display to set or change the respective values: This screen allows to set the maximum recharging current of the battery during the automatic charge, variable CORR_LIM_AUTO: BAT. CURRENT LIMIT. NOW SET AT:103.0 PRESS 0 TO MODIFY ARROWS TO SELECT This screen allows to set the maximum floating voltage, variable MAX_VBAT: HIGH FLOATING LEVEL NOW SET AT:250.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the battery voltage exceeds this threshold an alarm is generated and the BDT is shut down in permanent mode (it has to be RESET).
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M6205E-A
BDT Front Panel This screen allows to set the minimum floating voltage, variable MIN_VBAT: LOW FLOATING LEVEL NOW SET AT:190.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the battery voltage goes below this threshold and an alarm is generated.
This screen allows to set the delay time for the intervention of the maximum floating voltage, variable MAX_TEMPO_MAX_BAT: HIGH FLOAT DELAY (S) NOW SET AT:0005 PRESS 0 TO MODIFY ARROWS TO SELECT
4.9.4 Input Data parameters In this submenu all parameters relating to the BDT input can be visualized. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS INPUT DATA ENTER FOR SETTING ARROWS TO SELECT NOTE These parameters can not be altered within the parameter menu, since they do not need to be changed once the unit is designed. These parameters can only be changed via the serial interface and a dedicated software tool.
This screen shows the frequency and the upper/lower limits: INPUT FREQUENCY MAX 53.19 HZ NOM 50.00 HZ MIN 47.17 HZ
6.2 / 19
M6205E-A
BDT Front Panel This screen shows the input voltage and the upper/lower limits: INPUT VOLTAGE MAX 440.0 Vac NOM 400.0 Vac MIN 360.0 Vac NOTE The upper/lower limits for input frequency and voltage show the switch-off limits. The switch-on limits are always 5% (of nominal value) lower or higher than the switch-off limits to have an appropriate hysteresis.
4.9.5 Output Data parameters In this submenu all parameters related to the BDT output can be visualized. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS OUTPUT DATA ENTER FOR SETTING ARROWS TO SELECT NOTE Some of these parameters can not be altered within the parameter menu, as they are fixed while designing the BDT.
This screen shows the nominal output voltage: OUTPUT DATA NOMINAL VOLTAGE VALUE: 220.0 ARROWS TO SELECT
This screen shows nominal output current of the BDT: OUTPUT DATA NOMINAL CURRENT VALUE: 500 ARROWS TO SELECT
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M6205E-A
BDT Front Panel This screen shows maximum output current limit of the BDT: OUTPUT DATA MAX TOTAL CURRENT VALUE: 505 ARROWS TO SELECT This screen allows to set the maximum output voltage limit of the BDT, variable MAX_VRECT: MAX OUTPUT VOLTAGE NOW SET AT:280.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the output voltage exceeds this limit an alarm is activated and the BDT is shut down in permanent mode (it has to be reset).
This screen allows to set the minimum output voltage limit, variable MIN_VRECT: MIN OUTPUT VOLTAGE NOW SET AT:140.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the output voltage goes below this limit an alarm is generated.
This screen allows to set the emergency voltage level, variable LEVEL4: EMERGENCY LEVEL NOW SET AT:195.0 PRESS 0 TO MODIFY ARROWS TO SELECT
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BDT Front Panel
NOTE If the external contact used to activate this function is closed, the output voltage is forced to the set emergency value and an alarm is generated. The presence of the emergency output level depends on the type of application. For more information please consult the technical documentation.
This screen enables to adjust the delay time for the activation of the maximum output voltage limit, variable MAX_TEMPO_MAX_RAD: MAX VOUT DELAY (S) NOW SET AT:0005 PRESS 0 TO MODIFY ARROWS TO SELECT
4.9.6 Battery Info parameters In this submenu the battery parameters can be visualized and varied. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS BATTERY INFO ENTER FOR SETTING ARROWS TO SELECT
This screen allows to set the battery nominal capacity in Amperehours: BATTERY SIZE (Ah) NOW SET AT:0300 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE The setting of the correct capacity is mandatory for a correct calculation of the residual battery autonomy. For more information please consult the battery specification.
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BDT Front Panel This screen allows to set the battery installation date in format mm/yy (month/year): BATTERY INST. DATE NOW SET AT:08/12 PRESS 0 TO MODIFY ARROWS TO SELECT
4.9.7 Default parameter (factory settings) This submenu enables to recall all the default operating parameters of the BDT that were memorized in the factory. PARAMETERS DEFAULT PARAMETERS ENTER FOR SETTING ARROWS TO SELECT This screen allows to recall the factory settings: [SW VERS.: x.xx.xx] PRESS 0 TO RELOAD DEFAULT PARAMETERS THEN RESTART SYSTEM
To change the setting press:
0 HISTORY
The BDT must now be shut down and restarted in order to restore the factory parameters. WARNING The restoration of the factory parameters cancels all settings done since the BDT left the factory. The use of this function is recommended only by authorized personnel.
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BDT Front Panel 4.9.8 Language settings This submenu enables change of the display language. English is always present as default next to one additional language (French, German, Italian or Spain). Refer to the technical specification for the second language. PARAMETERS LANGUAGE ENTER FOR SETTING ARROWS TO SELECT This screen allows to select the language: LANGUAGE 1 --> ENGLISH 2 --> DEUTSCH
4.10 Menu Battery Status This menu shows information and status of the system battery. A battery test can be performed through this menu also. After selecting STATUS, if the BDT is in float charge operation, the following screen appears if the battery bank is not charged or this menu shows information and status of the system battery. A battery test can be performed through this menu also. After selecting STATUS, if the BDT is in float charge operation, the following screen appears if the battery bank is not charged or under charge: under charge: Battery Charged At 12 %
After selecting STATUS, if the BDT is in float charge operation, the following screen appears if the battery bank is charged: Battery Charged At 100 % 1 --> QUICK TEST 2 --> DEEP TEST The second line shows the % capacity of the recharged battery. Lines 3 and 4 show the buttons for selection of the battery tests.
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BDT Front Panel Only if the following three conditions are ok the test can be started (otherwise the display will not show the option to start the test): (1) Battery test is enabled (see jumper settings) (2) The last test was OK (3) The recharged autonomy is > 90%
4.10.1 Battery Charge Test By activating this test the boost voltage is applied for 5 seconds during the BDT will measure the current drawn by the battery. In case the current is zero the test will be declared not passed. The battery test starts and the following screen is shown: BATTERY IN TEST Vbat: 190 Ibat: 050 PRESS 0 TO STOP TEST On the second row the battery voltage and current are shown. If the battery test is NOT passed the following screen is shown and the LED 4 will become red: BATTERY STATUS Battery Test Not OK
If the battery test is passed the following screen is shown: BATTERY STATUS Battery Test OK
NOTE The test can be cancelled at any time, by pressing the 0 Key. The BDT is then set back to float charge and the variable TEST_OK is not changed. IMPORTANT If the test fails, the variable TEST_OK = 0 is memorized until the BDT is reset (see chapter 4.8). The status S4 (Battery OK or Battery Not OK) depends on the value of the variable TEST_OK. 6.2 / 25
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BDT Front Panel 4.10.2 Battery Discharge Test If the Battery Discharge Test is activated it works as follows:
The start voltage in volts
The charging current limit in amps
The safety time in minutes
Step 1:
The output voltage of the BDT is set at the first discharge level LEVELO1.
Step 2:
The battery discharges at the current Idisc which depends on the connected load.
Step 3:
The discharging current Idisc is compared to the output nominal current of the BDT Inom.
Step 4:
The battery is discharged for Tdisc = Inom / Idisc (minutes), up to the max time of Tdisc ≤ 3 (minutes).
Step 5:
If LEVELO1 is reached, the test is stopped, the floating voltage is restored and the test fails (TEST_OK = 0). If during Tdisc the battery voltage doesn’t reach LEVELO1 the BDT is set back to the floating and the test is successful (TEST_OK = 1).
The battery test starts and the following screen is shown: BATTERY IN TEST Vbat: 190 Ibat: 050 Time: 5 End: 112 PRESS 0 TO STOP TEST On the second row the battery voltage and current are shown. The third row represents the remaining autonomy in minutes.
If the battery test is NOT passed the following screen is shown and the LED 4 will become red: BATTERY STATUS Battery Test Not OK
If the battery test is passed the following screen is shown: BATTERY STATUS Battery Test OK
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BDT Front Panel
NOTE The test can be cancelled at any time, by pressing the 0 Key. The BDT is then set back to float charge and the variable TEST_OK is not changed. IMPORTANT If the test fails, the variable TEST_OK = 0 is memorized until the BDT is reset (see section 4.8). The status S4 (Battery OK or Battery Not OK) depends on the value of the variable TEST_OK.
If the battery is discharging the following screen is shown by pressing 9/STATUS: BATTERY STATUS Vbat: 190 Ibat: 070 Aut: 0020 (min) On the third row the battery voltage and current are shown. The fourth row represents the remaining autonomy in minutes. If manual charge is selected the following screen is shown by pressing 9/STATUS: BATTERY STATUS Manual Charge Vbat: 170 Ibat: 060 Time: 0050 (min) On the third row the battery voltage and current are shown. The fourth row represents the recharging time in minutes.
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BDT Front Panel 4.11 Menu History The BDT memorizes up to 500 alarm events with date and time stamp. When the alarm 501 is memorized, the oldest alarm in the memory is removed on a First In First Out basis (FIFO). After selecting STATUS, the following screen appears: MENU PASSWORD PROT. INSERT THE PASSWORD **** AND PRESS ENTER Now enter the password and press: NOTE
ENT
The password is different for each BDT. For more information please consult the manufacturer.
Only if the correct password of 4 numbers is entered the next submenus can be used. Once entered, the correct password remains active for about 5 minutes. If the password is correct, the following screen is shown: 1. ALARMS HISTORY 2. RESET HISTORY Press ESC To Exit
To enter the alarm history press:
1 BOOST The following structure shows up:
Date
Code
Time *A11 *A12 A11 A12
05 05 05 05
01 01 01 01
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12 12 12 12
09:20 09:19 09:15 09:15
M6205E-A
BDT Front Panel Use the following keys to browse through the list of alarms:
7
3
NOTE A star ”*” in front of the alarm code indicates when the alarm has ended, if there is no star, the alarm conditions are present. For explanations about the alarm and status codes used in the history, please refer to chapter 4.5
To clear the history memory during the presence of the screen: 1. ALARMS HISTORY 2. RESET HISTORY Press ESC To Exit Press the key:
2 NOR/MAN Now the following screen shows up: RESET HISTORY PRESS ENTER TO CONTINUE ESC To EXIT
To clear the history press:
IMPORTANT Cancelling of the alarm history causes irreversible loss of important information necessary for the service and maintenance of the BDT. This operation is therefore recommended to be carried out only by competent personnel during service.
ENT
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CHAPTER 6.3
\
CONFIGURATION OF INDICATION & ALARM LED’S
LED & Relay Configuration Industrial Chargers / Rectifiers Type BDT Content 1
LIST OF INDICATION & ALARM LED’S
2
2
CONFIGURATION OF THE RELAY CARDS
3
2.1
Relay Card ARC1
3
2.2
Relay Card ARC2
4
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
Description
Date
0
Emission
25.06.2013 A. Fischer D. Karrer
Issued
Checked
Approved
Page / of
M. Dreier
1/4
M320827-6206E100-0 STATRON 2017
BDT LED & Relay Configuration
1
LIST OF INDICATION & ALARM LED’s The function of the 10 LED’s was programmed according to the customer’s requirements of the system. In addition each LED has an individual colour. RED
Danger or alarm
Warning of potential dangers or statuses which require immediate action or close observation of the status displayed.
YELLOW
Caution
Changes or imminent changes of the normal operating conditions
GREEN
Safety
Indicates safe operating conditions or further operational procedure release
LED No. LED colour Description 1
Red
AC mains failure
2
Red
AC mains ON / healthy
3
Green
Float charge
4
Yellow
Boost charge
5
Red
Charger failure
6
Red
Charger high DC voltage
7
Red
Charger overload
8
Red
Rect./battery fuse failure
9
Red
Charging fault
10
Red
Battery test failure
Table 1 – LED Configuration
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BDT LED & Relay Configuration
2
CONFIGURATION OF THE RELAY CARDS The ARC card is used to communicate the BDT status and alarms to a remote location, by means of SPDT (Single-Pole-Double-Throw) voltage free contacts. The contacts are rated for 250V AC / 8A.
Figure 1 - ARC board layout
Following ARC cards are used in the BDT system:
2.1
Relay Card ARC1 Relay Description
M1 Terminal / Status
LED
RL1
Rectifier OK
16-17 17-18
Alarm OK
D7
RL2
Mains fault
13-14 14-15
Alarm OK
D8
RL3
U/V level for change over
10-11 11-12
Alarm OK
D9
RL4
-
7-8 8-9
Alarm OK
D10
RL5
-
4-5 5-6
Alarm OK
D11
RL6
-
1-2 2-3
Alarm OK
D12
Table 2 – ARC1 Relay mapping
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BDT LED & Relay Configuration 2.2
Relay Card ARC2 Relay Description
M1 Terminal / Status
LED
RL1
Mains fault
16-17 17-18
Alarm OK
D7
RL2
Discharge level 3
13-14 14-15
Alarm OK
D8
RL3
Common alarm
10-11 11-12
Alarm OK
D9
RL4
Battery faulty
7-8 8-9
Alarm OK
D10
RL5
Battery charger fail
4-5 5-6
Alarm OK
D11
RL6
Battery room ventilation failure
1-2 2-3
Alarm OK
D12
Table 3 – ARC2 Relay mapping
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CHAPTER 6.4
\
TROUBLESHOOTING BDT
Troubleshooting Industrial Chargers / Rectifiers Type BDT Content 1
GENERAL ............................................................................................................ 2
2
TROUBLESHOOTING – ALARM DESCRIPTION ................................................... 3
2.1
Alarm A1 – Mains Fault ........................................................................................... 3
2.2
Alarm A2 – Blown Fuses ......................................................................................... 3
2.3
Alarm A3 – High Temperature ............................................................................... 3
2.4
Alarm A4 – Overload .............................................................................................. 4
2.5
Alarm A5 – Max Out Voltage ................................................................................ 4
2.6
Alarm A6 – Min Out Voltage .................................................................................. 4
2.7
Alarm A7 – Charging Fault ..................................................................................... 5
2.8
Alarm A8 – Fans Failure (Option) .......................................................................... 5
2.9
Alarm A9 – Open C. Breaker ................................................................................. 6
2.10
Alarm A10 – Earth Fault (Option) ........................................................................... 6
2.11
Alarm A11/A12/A13/A14 – Programmable alarms (Option) ............................. 6
2.12
Alarm A15 – EEProm Error ....................................................................................... 6
2.13
Alarm A16 – Emergency Volt ................................................................................ 7
2.14
Alarm A17 – Control loop error.............................................................................. 7
2.15
Alarm A18 – SW-R switched OFF (Option) ............................................................ 7
2.16
Alarm A32 – Cumulative Alarm ............................................................................. 7
2.17
Status S1 – Rectifier OK ........................................................................................... 8
2.18
Status S2 – Battery Discharge ................................................................................ 8
2.19
Status S3 – Battery Charge ..................................................................................... 8
2.20
Status S4 – Battery OK ............................................................................................. 9
2.21
Status S5 – Battery Test ........................................................................................... 9
3
SERVICE HOTLINE ............................................................................................. 10
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0 A
Description
Date
Emission Update of alarms
25.06.2013 A. Fischer D. Karrer M. Dreier 19.03.2014 A. Fischer J. Hunger M. Dreier
Issued
Checked
Approved
Page / of
1 / 10
M6207E-A STATRON 2016
BDT Troubleshooting
1
GENERAL WARNING Never clear the event history of the charger in case of a failure!
Operational disturbances often have quite simple causes; the following selection of disturbances and remedies will be limited to such cases. For correcting faults having less obvious causes, a thorough knowledge of the specific charger electronics is required. Therefore, if it is found impossible to correct the fault on the basis of the recommendations given here, then the nearest service representative must be consulted. When any operational disturbance occurs, make sure that all the prevailing conditions, such as blown fuses, LED alarms, etc., are noted before anything is done to the charger. NOTE If any parts of the charger must be replaced, first switch OFF the BDT and disconnect it from mains, from battery and from the load. Furthermore it is advisable to have the schematic and parts list at hand during trouble shooting.
The trouble shooting procedures mentioned hereunder result from fault descriptions shown on the text display on the front panel. Starting from a particular alarm, the technician is given possible problem causes to check and correct. If it is not possible to locate the failure the supplier of the BDT has to be contacted immediately. (Service Hotline: Refer to section 3!) For an efficient help it is very important to have the correct reference of the equipment in trouble and an exact failure description: The serial and order number (shown on the rating plate) Status of the LED’s on the front panel Display reading of the current screen and the alarm menu The alphanumeric display offers a complete diagnosis of the system, by showing 15 alarms and 4 operating status descriptions. Each alarm is associated with a code which memorizes it in the events history and a description in order to facilitate the troubleshooting. 6.4 / 2
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BDT Troubleshooting
2
TROUBLESHOOTING – ALARM DESCRIPTION
2.1
Alarm A1 – Mains Fault A1: Mains Fault Wrong sequence Out Of Tolerance
BDT mains input failure due to: 1. wrong sequence 2. out of tolerance
Depending on which cause is shown, check the input phase sequences, or the input voltage and frequency, comparing them with the operating limits allowed in the technical specification.
2.2
Alarm A2 – Blown Fuses A2: Blown Fuses Blown Fuses On Bridge1 Bridge2
BDT input fuses blown on the: SCR bridge number 1 SCR bridge number 2
The SCR bridge number 1 is always present (6 pulse configuration). The SCR bridge number 2 is present only in the double bridge configuration (12 pulses configuration). When one of the fuses is blown, the relevant bridge is shutdown.
2.3
Alarm A3 – High Temperature A3: High Temperature High temperature of the heat sink relevant to High Temperature the SCR bridge number 1 and SCR bridge number 2 if a 12 pulse rectifier is installed . The SCR bridge number 1 is always present (6 pulse configuration). The SCR bridge number 2 is present only in the double bridge configuration (12 pulses configuration). When one of the fuses is blown, the relevant bridge is shutdown.
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BDT Troubleshooting 2.4
Alarm A4 – Overload A4: Overload Rectifier Current > Than Nominal Current
Iout total current supplied by BDT exceeds In
The overload is managed as follows: - In < Iout < In*1.2 overload kept for 20 min. - In*1.2 < Iout < In*1.5 overload kept for 2 min. - Iout > In*1.5 overload kept for 20 sec.
At the end of the above mentioned time the BDT shuts down for 20 minutes. In this case the following screen is shown: A4: Thermal Image Rectifier Stopped For 20 Minutes After The Overload After 20 minutes the BDT starts up again automatically. If overload continues the countdown starts again. The cause for the overload must be traced externally.
2.5
Alarm A5 – Max Out Voltage A5: Max Out Voltage Vout exceeds programmed max threshold. Stop for Out Voltage Threshold depends on var. MAX_VRECT as follows: > Than Output Max Voltage If Vout > MAX_VRECT, the alarm is delayed for a programmable time. At the end of the delay time the BDT shuts down automatically and does not restart until it is reset.
2.6
Alarm A6 – Min Out Voltage A6: Min Out Voltage Vout goes below programmed min threshold. Output Voltage Threshold depends on var. MIN_VRECT as follows: < Than Output Min Voltage If Vout < MIN_VRECT, the alarm is delayed for a programmable time. At the end of the delay time the alarm becomes active. The alarm resets automatically if the condition Vout > MIN_VRECT returns.
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BDT Troubleshooting 2.7
Alarm A7 – Charging Fault A7:Charging Fault Wrong Floating High Wrong Floating Low Safety Timer Active
BDT charging system failure due to: 1. high floating voltage 2. low floating voltage 3. safety timer activation Wrong Floating High: If, in float operation, V_battery > MAX_VBAT the alarm is delayed for a programmable time. At the end of the delay time the BDT shuts down automatically and does not restart until it is reset. Wrong Floating Low: If, in float operation, V_battery < MIN_VBAT the alarms is activated after the programmable delay. The alarm is disabled during the charging operations of the battery when the battery current control operates. Safety Timer Active: If the safety timer operates during the boost charge, the BDT will return to floating charge. An alarm will occur and remain stored until a RESET is made. The same happens during manual charge operations. In this case, once the safety timer has operated the BDT returns to the starting voltage pre-set.
2.8
Alarm A8 – Fans Failure (Option) A8: Fans Failure Alarm From Fans Monitor Card
The fan cooling monitoring has intervened.
The presence of fans depends on the type of cooling (forced or natural ventilation). For more information consult the schematic drawings. All fans must be checked for free rotation and dirt; in case they are defective they must be replaced.
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M6207E-A
BDT Troubleshooting 2.9
Alarm A9 – Open C. Breaker A9: Open C. Breaker RICB Open BCB Open ROCB Open
One of the breakers of the BDT is open: 1. mains input breaker 2. battery breaker 3. output breaker
The presence and the type of the breakers depend on the BDT configuration. For more information consult the schematic drawings. The respective switch(es) must be checked and closed.
2.10 Alarm A10 – Earth Fault (Option) A10: Earth Fault Alarm From Earth Fault Monitor Card
The earth fault relay signal is activated due to a leakage towards earth from one of the controlled poles.
The presence and type of earth fault relay depends on the BDT configuration. For more information consult the schematic drawings. The earth fault must be traced by switching off loads (including battery & inverters / converters) one after another. If the earth fault lies within the charger please contact the supplier.
2.11 Alarm A11/A12/A13/A14 – Programmable alarms (Option) The alarms A11, A12, A13 and A14 are freely programmable (Option). For more information please refer to the customer-specific documentation in chapter 8.
2.12 Alarm A15 – EEProm Error A15: EEProm Error Internal Error Contact the Service
An internal error has occurred. It is necessary to contact the Supplier.
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BDT Troubleshooting 2.13 Alarm A16 – Emergency Volt A16: Emergency Level The output voltage Vout of the BDT is forced Output Voltage to a programmed fixed level. Forced At Such level depends on the programming The Emergency and is forced by means an external contact. The charger has been forced to emergency operation from external.
The reason for this alarm must be checked externally. The BDT automatically switches back to normal operation after the external activation has been switched off.
2.14 Alarm A17 – Control loop error A17: Control Loop Error
The feed-back voltage measured for the control loop is not correctly read.
The BDT shuts down automatically and does not restart until it is reset. Check the feed-back protection.
2.15 Alarm A18 – SW-R switched OFF (Option) A18: SW-R switched OFF The optional operation switch is in OFF position.
The BDT is switched OFF by the optional operation switch. Check the connection to M18:19-20 of the back panel.
2.16 Alarm A32 – Cumulative Alarm A32: Cumulative Alarm
This common alarm is activated, if one of the alarms A1 to A17 is active.
Remove the active alarms from A1 to A17.
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BDT Troubleshooting 2.17 Status S1 – Rectifier OK S1: Rectifier OK No Active Alarms Present
No alarms are active.
2.18 Status S2 – Battery Discharge S2:Battery Discharge Level1 Level2 Level3
The battery is in discharge (e.g. mains failure) the discharge has reached the 1st Level the discharge has reached the 2nd Level the discharge has reached the 3rd Level
During the battery discharge the BDT monitors the voltage and signals whenever the battery reaches one or more programmable discharge levels.
2.19 Status S3 – Battery Charge S3: Rectifier ON Float Charge Mode
S3: Rectifier ON Boost Charge Mode
S3: Rectifier ON
The BDT operates in the following mode: Floating Charge
The BDT operates in the following mode: Boost Charge
The BDT operates in the following mode:
Timed Boost Charge Timed Boost Charge
S3: Rectifier ON Manual Charge Mode
The BDT operates in the following mode: Manual Charge
The choices select out depend on the type of battery installed. For more information consult the battery specification. The recharging procedures are described in the “General BDT Description” in chapter 6. The actual charging mode is displayed.
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BDT Troubleshooting 2.20 Status S4 – Battery OK The battery is healthy as: 1. it is connected to the load 2. the last battery test was OK.
S4: Battery OK Battery Connected Battery Test OK
The state of the battery is being displayed. The battery test can either be started manually or automatically, depending on the settings, the status of charge and the result of the previous test. In case one of the tested conditions is not ok, the status changes as follows: S4: Battery Not OK The battery is not healthy as: Batt. Not Connect. 1. it is not connected to the load Battery Test Not OK 2. the last battery test was not OK. The alarm Battery Test not OK does not reset automatically. It is necessary to reset it, after checking and repairing the battery. The choices to carry out, depends on the type of battery installed. For more information consult the battery specification.
2.21 Status S5 – Battery Test S5: Battery Test
The Battery test is in progress
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M6207E-A
BDT Troubleshooting
3
SERVICE HOTLINE Our representatives will be pleased to provide information on BDT or other products within our product range, or contact Statron AG Industrie Nord CH5506 Mägenwil Switzerland Phone:
+41 62 887 4 887
Fax:
+41 62 887 4 888
E-Mail:
[email protected]
6.4 / 10
M6207E-A
BDT Manual
CHAPTER 7
\
MAINTENANCE
BDT Manual
CHAPTER 7.1
\
MAINTENANCE OF INDUSTRIAL POWER SUPPLY SYSTEMS
Maintenance Industrial Power Supply Systems
Content 1
GENERAL
2
2
PERIODIC CHECKS
3
3
TECHNICAL INSPECTION
4
4
COMPONENT REPLACEMENT SCHEDULE
4
5
SERVICE HOTLINE
5
5.1
MAINTENANCE & SERVICE CONTRACTS
5
5.2
CUSTOMISED TRAINING SESSIONS
5
Statron AG Industrie Nord CH-5506 Maegenwil http//www.statron.com Rev.
0 1
Description
Date
Emission General update
25.06.2013 A. Fischer D. Karrer 23.03.2016 M.Eigenmann P.Keller
Issued
Checked
Approved
Page / of
M. Dreier M. Dreier
1/5
M6003E-1 STATRON 2016
Maintenance of industrial systems
1 GENERAL Industrial power supply systems are purely static systems (except fans); therefore they only require a limited scope of maintenance activities. The frequency of maintenance mainly depends on ambient conditions such as dust, aggressive atmosphere, heat and humidity. WARNING The system may only be maintained and repaired by trained and qualified personnel.
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M6003E-1
Maintenance of industrial systems
2 PERIODIC CHECKS As a preventive measure it is recommended to perform the periodic checks annually for systems working under normal conditions and semiannually for systems under harsh environmental conditions. The periodic checks include the following:
Visual check of the wiring, terminals and all other component / subassemblies for unusual signs of degradation (burned areas, leaking capacitors). Clean the cabinet air intakes and outlets if dust is accumulated. In case cleaning inside the cabinet is necessary this should be done only with the system switched off or on manual bypass. It is recommended to ensure proper filtering of the air which enters the room
CAUTION Do not use compressed air under any circumstances, as dust particles may get into the system and cause faults.
Measure and note all input, output & battery voltages/currents of the unit with a calibrated multi-meter and also record the respective voltages and the load current from the front panel.
Persisting alarm indications or incorrect operation conditions must be recorded and reset.
Measure and note the room temperature.
Make a simple functional check by simulating a mains failure. (Refer to the operating instructions!)
Perform battery maintenance according separate manufacturer manual.
It is recommended to note all periodic measurements and checks in a record book.
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M6003E-1
Maintenance of industrial systems
3 TECHNICAL INSPECTION A full scale technical inspection is recommended to be made every 3 to 5 years. For this inspection the system has to be switched OFF and isolated. The technical inspection covers the following points:
Scope as under “Periodic checks”
Checking of the wiring and tightening of all bolted connections.
Replace of components according the component replacement schedule.
Checking and adjustment (if deemed necessary) of the electronic circuits (to be done by well trained personnel only).
Full functional check according the corresponding procedures.
4 COMPONENT REPLACEMENT SCHEDULE Statron specifies the following components / subassemblies to be replaced during the service life due to wear and tear effects. Designation Schematic Reference
Replacement Cycle
Note
Fans
Exxx
3 - 5 years
Fan monitoring may apply
DC Filter Capacitor
Cxx
9 years
Valid for max. 40°C ambient temperature and 70% average load level. (*)
AC Filter Capacitor
Cxx
9 years
Valid for max. 40°C ambient temperature and 70% average load level. (*)
Controllers, Power supplies
Axx
10 years
Valid for max. 40°C ambient temperature. (*)
Power stacks /drivers
Axx
20 years
Valid for max. 40°C ambient temperature and 70% average load level. (*)
Dust Filters
-
Depending on contamination
If fitted
(*) Replacement should be sooner for higher operating temperature or higher average loading.
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M6003E-1
Maintenance of industrial systems
5 SERVICE HOTLINE Consult the nearest Statron Customer Service Centre for an appropriate service / spare parts package. For details of your nearest service centre please go to www.statron.com or contact us at: Statron AG Industrie Nord CH5506 Mägenwil Switzerland Phone:
+41 62 887 4 887
Fax:
+41 62 887 4 888
E-Mail:
[email protected]
5.1 MAINTENANCE & SERVICE CONTRACTS If you require a system check at regular intervals, please contact us. We will be pleased to submit a detailed overview of the individual contracts with all the benefits offered.
Contract PLUS
Contract PREMIUM
Contract PREMIUM +
5.2 CUSTOMISED TRAINING SESSIONS At one of our training centre several levels of UPS education are available. With the installed base of training units in our training rooms, practical system operation training is guaranteed for each individual lesson.
Level 1 Operation training
Level 2 Commissioning and Maintenance training
Level 3 Service training
Customized / UPS design training
Please contact one of our service centers for more details.
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M6003E-1
BDT Manual
CHAPTER 8
\
PROJECT SPECIFIC DOCUMENTS
BDT Manual
CHAPTER 8.1
SINGLE LINE & GA DRAWING SCHEMATIC AND WIRING DIAGRAM PART LIST
B
C
D
3
4
5
6
7
8
A
110V DC GENERAL ARRANGEMENT DRAWING
71E / 2015 / MELCO / COMN / E45 / 14403
PART LIST FOR 110V DC SYSTEM
71E / 2015 / MELCO / COMN / E45 / 14402
110V DC SYSTEM SINGLE LINE DIAGRAM
C-2
71E / 2015 / MELCO / COMN / E45 / 14406
110V DC SYSTEM SCHEMATIC & TERMINAL DRAWING
C-2
C-1,2
B
SYSTEM CUSTOMER END USER PROJECT PLANT LOCATION
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A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
110 BDT 500, 450A@ 50°C MITSUBISHI ELECTRIC CORPORATION FEWA 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES UAE
C
ELECTRICITY SECTOR, P.O.BOX:1672, DUBAI
D
SERIAL-NO.
320827-01/02/03-CHG-01/02 CHARGER-01&02 320827-01/02/03-DVR-01/02 DVR+DCDB-01&02 320827-01/02/03-BPB-01/02 BATTERY PROTECTION BOX-01&02
FEWA CONTRACT NO: 71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES 132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN SWITZERLAND
F
Refer to protection notice ISO 16016
E
E
71E/2015/MELCO/COMN/E45/14405
AS DELIVERED
REVISION STATUS
09.01.2017
GVK
GVK
09.01.2017
PKE
PKE
09.01.2017
YRV
YRV
110V DC GENERAL ARRANGEMENT DRAWING
04 001 002 014 /
REV. 04 REV. 03 REV. 00 REV. STATUS
002 03.07.2017 27.04.2017 09.01.2017 DATE
1
BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
CUST. REF.:
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5
6
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
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014 8
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A
SHEET LIST SHEET
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1
DESCRIPTION
REVISIONS
SHEET
DESCRIPTION
REVISIONS
00 01 02 03 04 X
001
TITLE SHEET
002
INDEX
X
003
SYMBOLS & LETTERS
X
004
SINGLE LINE DIAGRAM - CHARGER 1&2
X
005
SINGLE LINE DIAGRAM - DVR+DCDB 1&2
X
006
MECH. DRAWING SYSTEM - FRONT VIEW
X
007
MECH. DRAWING SYSTEM - SIDE VIEW
X
008
MECH. DRAWING SYSTEM - REAR VIEW
X
009
MECH. DRAWING SYSTEM - BASE PLANT
X
010
FRONT PANEL VIEW CHARGER
X
011
FRONT PANEL VIEW DVR + DCDB 1
X
012
FRONT PANEL VIEW DVR + DCDB 2
X
013
MECH. DRAWING BATTERY FUSE BOX 1&2
X
014
MIMIC DIAGRAM
X
00 01 02 03
B
C
D
F
E
Refer to protection notice ISO 16016
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Note :
001
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
003 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
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A
B
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1
D
F
E
Refer to protection notice ISO 16016
E
002
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
004 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
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F
D
E
F (=NE00+NE) (71E / 2015 / MELCO / COMN / E13 / 11205)
C
FROM DCDB-2 (=NL001+NL01)
(=NE00+NE) (71E / 2015 / MELCO / COMN / E13 / 11205)
REV. 04 REV. 03 REV. 00 REV. STATUS
1 TO DCDB-1 (=NK001+NK01)
=NF00+NE (-F17-16A) (71E / 2015 / MELCO / COMN / E14 / 11304)
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B
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A
Refer to protection notice ISO 16016
1 2
03.07.2017 27.04.2017 09.01.2017 DATE BNB SRK GVK DRAWN PKE PKE PKE APPR.
2
3
YRV YRV YRV REL.
3
4
CONTRACT NO: 71E/2015 4
5
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
6
110 BDT 500 SINGLE LINE DIAGRAM - CHARGER 1&2
SWITZERLAND
6
7
CUST. REF.:
DOC-N0.
A320827-01-CHG-01 7
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A
B
C
D
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003 005
FUNCTION UNIT: SHEET
004
TOT. PAGES
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014
F
4
5
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8
A
B
FROM CHARGER-1 (=NK00+G11)
B
3
TO DCDB-2 (=NL00+G11)
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
FROM DCDB-1 (=NK00+G11)
TO CHARGER-2 (=NL00+G11)
D
C
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C
F
Refer to protection notice ISO 16016
E
E
004
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
006 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 SINGLE LINE DIAGRAM - DVR+DCDB 1&2 SWITZERLAND
CONTRACT NO: 71E/2015 3
4
5
6
CUST. REF.: DOC-N0.
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
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014 8
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A
SIDE SEGREGATION
SIDE SEGREGATION
B
C
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2
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1
D
CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.1/ SHEET No. 6
CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.2/ SHEET No. 7
CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.3/ SHEET No. 8
CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.1/ SHEET No. 6
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Refer to protection notice ISO 16016
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005
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
007 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 MECH. DRAWING SYSTEM - FRONT VIEW SWITZERLAND
CONTRACT NO: 71E/2015 3
4
5
6
CUST. REF.: DOC-N0.
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
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© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
F
E
Refer to protection notice ISO 16016
E
006
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
008 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 MECH. DRAWING SYSTEM - SIDE VIEW SWITZERLAND
CONTRACT NO: 71E/2015 3
4
5
6
CUST. REF.: DOC-N0.
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
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© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
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E
Refer to protection notice ISO 16016
E
007
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
009 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 MECH. DRAWING SYSTEM - REAR VIEW SWITZERLAND
CONTRACT NO: 71E/2015 3
4
5
6
CUST. REF.: DOC-N0.
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
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A
B
Ø12,5mm FIXING TO FLOOR
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1
MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS
MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS
MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS
C
MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS
D
F
E
Refer to protection notice ISO 16016
E
008
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
010 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 MECH. DRAWING SYSTEM - BASE PLANT SWITZERLAND
CONTRACT NO: 71E/2015 3
4
5
6
CUST. REF.: DOC-N0.
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
009
014 8
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Analog instruments:
-P11
-P12
-SV
-SA
-P1
-P2
5
3
4
R
AC MAINS FAILURE
G
AC MAINS ON / HEALTHY
G
FLOAT CHARGE
Y
BOOST CHARGE
R
CHARGER FAILURE
R
CHARGER HIGH DC VOLTAGE
R
CHARGER OVERLOAD
R
RECT./BATTERY FUSE FAILURE
R
CHARGING FAULT
R
BATTERY TEST FAILURE
S
S
ON / OFF
CLOCK
1
ESC EXIT
BOOST
S MEASURES
2
4
5
6
+
-
8
9
0
PARAMETER
STATUS
S ALARMS
3
NOR/MAN
RESET
7 ENT
HISTORY
E
Refer to protection notice ISO 16016
-P11 -SV -P12 -SA -P1 -P2 -P3
-P3
2 1
LED TEST
F
7
A
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A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
: : : : : : :
AC INPUT VOLTAGE 0-500VAC ±1,5% VOLTMETER SELECTOR AC INPUT CURRENT 0-250AAC ±1,5% AMMETER SELECTOR DC OUTPUT VOLTAGE 0-200VDC ±1,5% DC OUTPUT CURRENT 0-800ADC ±1,5% BATTERY CURRENT 400-0-400ADC ±1,5%
C
ALARMS A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A32
DESCRIPTION Mains Fault Blown Fuses High Temperature Overload / Thermal Image Max. Output Voltage Min. Output Voltage Charging Fault Fans Failure Open Circuit Breaker Earth Fault Common Alarm Battery Faulty Battery Charger Fail Charger Output Fail EPROM Error Emergency Level Error Control Loop SW-R Off Battery Test Failure Common Alarm
STATUS S1 S2 S3 S4 S5
DESCRIPTION Rectifier OK Battery Discharge Level 1-3 Battery Charge Mode (Float/Boost/Manual) Battery OK Battery Under Test
D
MEASURE INPUT OUTPUT
DESCRIPTION 3xVac/ Iac, Hz, kVA, PF Output Vdc/ Idc, Battery Vdc/ Idc
Ing 0
Battery Room Ventilation Failure (Boost Inhibit) DVR Failure (Emergency Level) Battery Circuit Fault
Ing 1 Ing 2
E
009
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
011 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
CUST. REF.:
110 BDT 500 FRONT PANEL VIEW CHARGER 4
5
6
B
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
010
014 8
F
A
B
2
3
4
-P4 : LOAD VOLTAGE -P5 : LOAD CURRENT
8
0-150VDC ±1,5% 0-250ADC ±1,5%
B
-P5 C
-H11 -H12 -H13 -H14 -S11 -S12
D
Lamps: -H11 -H12/-S12 -H13 -H14 -S11 -H15 -H16 -H17 -H18 -H19 -S2 -S3 -S4
-H15 -H16 -H17 -H18 -H19 INSTALLED INSIDE THE CABINET
Refer to protection notice ISO 16016
E
F
7
Analog instruments:
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
6
A
-P4 C
5
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-S2
-S4
-S3
: : : : : : : : : : : : :
DCDB 1 INCOMER TRIP - RED BATTERY 1 ELECTROLYTE LEVEL LOW/RESET - RED BATTERY 1 CIRCUIT FAULT - RED DVR 1 FAIL - RED LAMP TEST/RESET DVR FAIL ALARM DCDB 1 LOW DC VOLTAGE - RED DCDB 1 HIGH DC VOLTAGE - RED DCDB 1 FEEDER TRIP - RED DCDB 1 +VE EARTH FAULT - RED DCDB 1 -VE EARTH FAULT - RED AUTO/MANUAL KEY LOCKED 2 POSITION SWITCH MANUAL RESET PUSH BUTTON CHARGER-1 FEED/ CHARGER-2 FEED KEY LOCKED 3 POSITION SWITCH
010
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
012 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
CUST. REF.:
110 BDT 500 FRONT PANEL VIEW DVR + DCDB 1 4
5
6
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
011
014 8
E
F
A
B
2
3
4
-P4 : LOAD VOLTAGE -P5 : LOAD CURRENT
8
0-150VDC ±1,5% 0-250ADC ±1,5%
B
-P5 C
-H21 -H22 -H23 -H24 -S21 -S22
D
Lamps: -H21 -H22/-S22 -H23 -H24 -S21 -H25 -H26 -H27 -H28 -H29
-H25 -H26 -H27 -H28 -H29
Refer to protection notice ISO 16016
E
F
7
Analog instruments:
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
6
A
-P4 C
5
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
: : : : : : : : : :
DCDB 2 INCOMER TRIP - RED BATTERY 2 ELECTROLYTE LEVEL LOW/RESET - RED BATTERY 2 CIRCUIT FAULT - RED DVR 2 FAIL - RED LAMP TEST/RESET DVR FAIL ALARM DCDB 2 LOW DC VOLTAGE - RED DCDB 2 HIGH DC VOLTAGE - RED DCDB 2 FEEDER TRIP - RED DCDB 2 +VE EARTH FAULT - RED DCDB 2 -VE EARTH FAULT - RED
011
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
013 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
CUST. REF.:
110 BDT 500 FRONT PANEL VIEW DVR + DCDB 2 4
5
6
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
012
014 8
E
F
B
C
D
3
4
5
6
7
8
A
B
C
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2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
F
E
Refer to protection notice ISO 16016
E
012
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
014 BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 MECH. DRAWING BATTERY FUSE BOX 1&2 SWITZERLAND
CONTRACT NO: 71E/2015 3
4
5
6
CUST. REF.: DOC-N0.
A320827-01-CHG-01 7
FUNCTION UNIT: SHEET
TOT. PAGES
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© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
F
E
Refer to protection notice ISO 16016
E
013
REV. 04 REV. 03 REV. 00 REV. STATUS
03.07.2017 27.04.2017 09.01.2017 DATE
1
/ BNB SRK GVK DRAWN
PKE PKE PKE APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO: 71E/2015 3
CUST. REF.:
110 BDT 500 MIMIC DIAGRAM 4
5
6
A320827-01-CHG-01 7
F
FUNCTION UNIT: SHEET
TOT. PAGES
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3
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A
CAUTION COLOR CODE: POWER WIRE: R (L1) - PHASE: S (L2) - PHASE: T (L3) - PHASE: NEUTRAL: EARTH: DC POSITIVE: DC NEGATIV:
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
8
110V SCHEMATIC AND TERMINAL DRAWING BLACK MARKED WITH "RED" SHRINK TUBE AT BOTH END BLACK MARKED WITH "YELLOW" SHRINK TUBE AT BOTH END BLACK MARKED WITH "BLUE" SHRINK TUBE AT BOTH END BLACK GREEN / YELLOW BLACK MARKED WITH "RED" SHRINK TUBE AT BOTH END BLACK
CONTROL CIRCUIT (SIGNALS):
C
7
R (L1) - PHASE: S (L2) - PHASE: T (L3) - PHASE: NEUTRAL: SIGNALS: DC POSITIVE: DC NEGATIV:
BLACK BLACK BLACK BLACK BLACK BLACK BLACK
SYSTEM CUSTOMER END USER PROJECT PLANT LOCATION
110 BDT 500, 450A@ 50°C MITSUBISHI ELECTRIC CORPORATION CABLE SIZE: ALL NOT MARKED WIRES ARE 0.75 mm2 FEWA 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES UAE
SERIAL-NO.
320827-01/02/03-CHG-01/02 CHARGER-01&02 320827-01/02/03-DVR-01/02 DVR+DCDB-01&02 320827-01/02/03-BPB-01/02 BATTERY PROTECTION BOX-01&02
B 71E/2015/MELCO/COMN/E45/14405
110V DC GENERAL ARRANGEMENT DRAWING
C2
71E/2015/MELCO/COMN/E45/14403
PART LIST FOR 110V DC SYSTEM
C1
71E/2015/MELCO/COMN/E45/14402
110V DC SYSTEM SINGLE LINE DIAGRAM
C2
C
ELECTRICITY SECTOR, P.O.BOX:1672, DUBAI
D
FEWA CONTRACT NO: 71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES 132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN
F
Refer to protection notice ISO 16016
E
AS DELIVERED
REVISION STATUS
E
SWITZERLAND
71E/2015/MELCO/COMN/E45/14406 18.01.2017
SRK
SRK
18.01.2017
RKO
RKO
18.01.2017
YRV
YRV
110V DC SCHEMATIC AND TERMINAL DRAWING
04 001 002 085
/
REV.04 REV.03 REV.00 REV. STATUS
2 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 TITLE SHEET 4
5
6
S320827-01-CHG-01 7
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CHG01
SHEET
TOT. PAGES
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85 8
B
C
D
3
4
5
6
7
8
SHEET LIST SHEET
DESCRIPTION
SHEET
REVISIONS
DESCRIPTION
REVISIONS
0 1 2 3 4 5 6 7 8 9
Refer to protection notice ISO 16016
E
F
2
A
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
0 1 2 3 4 5 6 7 8 9
1
TITLE SHEET
X
27
DVR01 : PLC CONTROL LOGIC
X
2
INDEX
X
28
DVR01 : INSTRUMENTS AND TRANSDUCERS
X
3
INDEX
X
29
DVR01 : LAMPS
X
4
SYMBOLS AND LEGENDS
X
30
DVR01 : LAMPS
X
5
SYMBOLS AND LEGENDS
X
31
DVR01 : FEEDERS
X
6
CHG01: BDT INPUT
X
32
DVR01 : SIGNALIZATION
X
7
CHG01: RECTIFIER BRIDGE
X
33
DVR01 : SIGNAL TO DCS
X
8
CHG01: OUTPUT BRIDGE
X
34
DVR01 : SIGNAL TO DCS
X
9
CHG01: BATTERY
X
35
DVR01 : INTERCONNECTIONS
X
10
CHG01: OUTPUT
X
36
DVR01 : INTERCONNECTIONS
X
11
CHG01: CONTROLLER
X
37
CHG02: BDT INPUT
X
12
CHG01: INTERFACE
X
38
CHG02: RECTIFIER BRIDGE
X
13
CHG01: INTERFACE
X
39
CHG02: OUTPUT BRIDGE
X
14
CHG01: INPUT
X
40
CHG02: BATTERY
X
15
CHG01: MEASURING
X
41
CHG02: OUTPUT
X
16
CHG01: HEATING, LIGHTING AND SOCKET
X
42
CHG02: CONTROLLER
X
17
CHG01: VENTILATION BRIDGE
X
43
CHG02: INTERFACE
X
18
CHG01: SIGNALS TO DCS
X
44
CHG02: INTERFACE
X
19
CHG01: SIGNALS TO DCS
X
45
CHG02: INPUT
X
20
BPB01: BATTERY PROTECTION BOX
X
46
CHG02: MEASURING
X
21
DVR01 : VOLTAGE DROPPER DIODES
X
47
CHG02: HEATING, LIGHTING AND SOCKET
X
22
DVR01 : VOLTAGE DROPPER CONTROLLER
X
48
CHG02: VENTILATION BRIDGE
X
23
DVR01: HEATING AND LIGHTING
X
49
CHG02: SIGNALS TO DCS
X
24
DVR01 : MEASURING AND ALARMS
X
50
CHG02: SIGNALS TO DCS
X
25
DVR01 : MULTIALARM BOARD
X
51
BPB02: BATTERY PROTECTION BOX
X
26
DVR01 : INCOMER & BUSCOUPLER
X
52
DVR02 : VOLTAGE DROPPER DIODES
X
B
C
D
E
Note :
3
1
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 INDEX 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
2
85 8
B
C
D
3
4
5
6
7
8
SHEET LIST SHEET
DESCRIPTION
SHEET
REVISIONS
DESCRIPTION
REVISIONS
0 1 2 3 4 5 6 7 8 9
Refer to protection notice ISO 16016
E
F
2
A
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
0 1 2 3 4 5 6 7 8 9
53
DVR02 : VOLTAGE DROPPER CONTROLLER
X
79
DVR02: TERMINAL LIST
X
54
DVR02: HEATING AND LIGHTING
X
80
DVR02: TERMINAL LIST
X
55
DVR02 : MEASURING AND ALARMS
X
81
DVR02: TERMINAL LIST
X
56
DVR02 : MULTIALARM BOARD
X
82
DVR02: TERMINAL LIST
X
57
DVR02 : INCOMER
X
83
DVR02: TERMINAL LIST
X
58
DVR02 : INSTRUMENTS AND TRANSDUCERS
X
84
DVR02: TERMINAL LIST
X
59
DVR02 : LAMPS
X
85
DVR02: TERMINAL LIST
X
60
DVR02 : LAMPS
X
61
DVR02 : FEEDERS
X
62
DVR01&02 : INTER CONNECTIONS
X
63
DVR02 : SIGNALIZATION
X
64
DVR02 : SIGNAL TO DCS
X
65
DVR02 : SIGNAL TO DCS
X
66
DVR02 : INTER CONNECTIONS
X
67
DVR02 : INTER CONNECTIONS
X
68
CHG01: TERMINAL LIST
X
69
BPB01: TERMINAL LIST
X
70
CHG02: TERMINAL LIST
X
71
BPB02: TERMINAL LIST
X
72
DVR01: TERMINAL LIST
X
73
DVR01: TERMINAL LIST
X
74
DVR01: TERMINAL LIST
X
75
DVR01: TERMINAL LIST
X
76
DVR01: TERMINAL LIST
X
77
DVR01: TERMINAL LIST
X
78
DVR01: TERMINAL LIST
X
B
C
D
E
Note :
2
REV.04 REV.03 REV.00 REV. STATUS
4 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 INDEX 4
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6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
3
85 8
ARC2
1-10
1-10
1-10 ARC1
ARC3
UPS
POTM.
ING0
ING1
ING2
M-INP
TEMP
+24V
0V
TO UPS
-
U-OUT.
+
-
ON/OFF
TB1
TB2
6
Description
7
Symbol
File
8
A
Description
A2014-00
RECTIFIER BACK PANEL
F0031-00
CONTROL FUSE ISOLATOR
A2014-02
RECTIFIER CONTROLLER CARD
F0031-20
CONTROL FUSE ISOLATOR
RESET
PAR-SW
EARTH F.
FMC
FB1
ROCB
FB2
I-BATT.
BCB
I-DIFF. 12P
I-TOT. L3
RICB
AC-SYNC. L2
L1
+
L3
+
CI-R
MAINS PS L2
5
1-10
L1
1-10
A0033-00
1-10 COM
LED
U-BATT.
+
FP
1-10
1-10
1-20
3P SEL-SW SELECTOR SWITCH
INPUT
File
Symbol
+
CHARGER 2 FEED
CHARGER 1 FEED
Description CI-S
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
4
-
CONVERTER
OUTPUT
INPUT 3
GRD
INP4
INP5
INP3
INP2
INP1
GRD
INPUT 2
EFD -
EFD +
BAT -
MID
INPUT 1
PROGRAMING
POWER SUPPLY
BAT +
LOAD-
LOAD+
PS -ve
B PS +ve
B
File
Symbol
3
-
A
2
-
1
INPUT 4
J3 6 1
9 5
RS 232 INTERFACE RELAY CARD 1
1-10
A0298-00
MULTI ALARM BOARD WITH EARTH FAULT
A0299-00
DVR CARD
A0342-00
FAN MONITOR CARD
A0354-00
INPUT FILTER PCB
A2014_01 RECTIFIER POWER SUPPLY CARD
F0032-00
CONTROL FUSE ISOLATOR
H0037-00
LIGHTING
1-10
NO2
NC2
C2
C1
NO1
C2
NO2
NC1
NC2
C1
NO1
NC1
C2
NO2
NC2
C1
NO1
NC1
C2
NO2
NC2
C1
NO1
NC1
C2
NO2
NC2
C1
NO1
NC1
MULTI ALARM RELAY CARD
OK
FAIL
REL 1.1
1NO 1C 1NC
1-10
A2110-00
INTERFACE CARD
9
ING2
B0026-10
TEMPERATURE SENSOR
K33
ϑ
M
1-10
I
A M1 G
A M2 G
A M3 G
A M4 G
A M5 G
A M6 G
A M7 G
A2005-00
B0029-00
FIRING CARD
I
OFF
NO1
C1
NC1
2NO 2C 2NC
ING1
A2097-00
Relay with integrated block diode
C
6
ING0
RLY6
COM
N CH6 L
RLY5
ON
N CH5 L
FAIL
OK
N CH4 L
5
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
N CH3 L
RLY4
1
D
N CH2 L
RLY3
HIGH
LOW
C2
NO2
NC2
NO1
C1
NC1
C2
NO2
NC2
C1
NC1
NO1
C2
NO2
NC2
NO1
C1
NC1
C2
NO2
NC2
REL 1.2
N CH1 L
RLY2
RESET
L AC N
C
FP
RLY1
C2
5
NO2
9
NC2
J3 6 1
RS 232 INTERFACE
NO1
RLY1
NC1
INPUT 2
RLY2
RLY3
C1
INPUT 1
PROGRAMING
LOAD-
LOAD+
BAT +
BAT -
UB
UB
-0V
-0V
+24V
POWER SUPPLY
RLY4
XC
+24V
C
1-10
RELAY CARD 2
A1
A11 A2
U1 U2
Q103
Motorized MCCB
R7O
Shunt
I
THERMOSTAT
D
A2006-00
SNUBBER CARD
B3008-00
HYDROSTAT
S2
Push-Button Command NO
(FRONT PANEL)
ϑ
1-20
1-10
F
Refer to protection notice ISO 16016
E
RELAY CARD 1-10
RL6
RL5
RL4
RL3
RL2
RL1
A2008-00
RECTIFIER DISP. WITH KEY PAD
E0025-00
SOCKET
S102DX
A2009-00
RECTIFIER LED INTERFACE CARD
E0097-00
HEATER
S116
A2010-00
RECTIFIER RELAY CARD
E1148-00
BRIDGE FAN SMALL
M 1AC
Two position selector NO (return from right)
Fuse Load Isolator
S0014-00
E
DOOR SWITCH
3
REV.04 REV.03 REV.00 REV. STATUS
5 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 SYMBOLS AND LEGENDS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
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85 8
A
B
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
2
Symbol 2
4
6
1
5
8
8
2
6
1
5
File
6
Description
7
Symbol
File
Description
S0015-00
V - SELECT SWITCH
_F102-00
MCB THERMAL AND MAGNETIC
_T003-50
TRANSFORMER
S0025-00
A - SELECT SWITCH
_F202-00
CONTROL FUSE ISOLATOR
_T901-01
CURRENT TRANSFORMER
8
A
B
T0037-00
TRANSFORMER
_K011-00
CONTACTOR WITH TRANSIL DIODE
_T901-03
CURRENT TRANSFORMER
T0330-00
TRANSFORMER
_L001-00
CHOKE
_U901-00
HALL CURRENT TRANSFORMER
U1055-00
DC/DC CONVERTER
I
_P001-00
AMMETER
_U901-10
HALL CURRENT TRANSFORMER
Z0002-00
OUTPUT RFI FILTER
U
_P005-10
VOLTMETER
_V001-00
DROPPING DIODES
Z0003-00
INPUT RFI FILTER
_Q003-00
MCCB
_V010-10
DROPPING DIODES
OUTPUT
I>
I>
C
I>
D
_C001-00
DC CAPACITOR
_R001-10
RESISTOR
_V101-00
_E001-00
HEAT SINK
_R860-00
POTENTIOMETER
_W004-00 BRIDGE BUS BAR
_F001-20
FUSE
_R907-10
SHUNT RESISTANCE
_W904-00 COPPER BAR
_F002-20
FUSE
_S002-00
LOAD SWITCH
THYRISTOR MODULES
E
M
Refer to protection notice ISO 16016
E
I
BLK127
I I A1
ON
A11 A2
OFF
Motorized MCCB
COM
U1 U2
F
Symbol
5
I
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
Description
4
U
INPUT
C
File
3
6
4
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 SYMBOLS AND LEGENDS 4
5
6
S320827-01-CHG-01 7
F
FUNCTION UNIT: SHEET
TOT. PAGES
5
85 8
4
5
6
7
8
A P1
-T13
-T11
P2
S2
S1
P1
-T14
-T001-P1 1
2
3
P2
S2
S1
P1
-T15 S2
S1 31
41 11.5D 42
11.5E 14 11.5E 22 11.5E 32
21
13
5 6
4
2
3
5
4
6
7.1D
4
7.1D
15.6B 15.6B
B
15.6B
1.5 mm2 [SC]
-S014-21 -S014-18 -S014-16 -S014-20
1
-X001-L3
1.5 mm2
15.4B 15.4B 15.4B 15.4B
12 14
ON
3
-T001-P3
-X001-L2
2
2
1.5 mm2 [SC]
-X001-L1
OFF
-T001-P2
P2
50 mm2
-S1
-T12 1
250/5A, 6VA
200A
4
80-130-180A/0.1A
250/5A, 6VA
-F10
7.1D
80-130-180A/0.1A
250/5A, 6VA
3
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
6
4
-F12 6A - Gg
C 5
3
CONT. FUSE
1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
LOAD SWITCH
2
14.6C 11
200A
D
PE
-X01
TRANSFORMER
N
2S3
1S3
2S2
-A061-M8-3 11.1D
-A061-M8-2 11.1D
11.1D
-A061-M8-1
-A061-M20-7 11.4E
-A061-M20-4 11.4E
-A061-M20-1 11.3E
-A061-M1-7 11.3E
11.3E
=NE00+NE -3Q3 250A
1S2
11.3E
3x415V AC +/- 10% ,50 Hz +/-5% TN, Icc = 32 kA
-A061-M1-4
PE
N
-X01
-X01 L3
-X01 L2
E -A061-M1-1
Refer to protection notice ISO 16016
L1
CHARGER INPUT
E
F
-X01
INPUT RFI FILTER
P3
P1
PB273
2S1
RI
-T10 1S1
RU
SI
1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
SU
TI
25 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
TU
RFI FILTER
-Z1
P2
2,5 mm2 [SC]
71E/2015/MELCO/COMN/E13/11205
R
Y
B
5
REV.04 REV.03 REV.00 REV. STATUS
7 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
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5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
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CHG01
SHEET
TOT. PAGES
6
85 8
4
5
6
7
8
-A061-CN5
A
-X1
A M7 G
-X4:2
-X5:2
-X6:2
-X7:2
-X8:2
-B1
-B2 2
ϑ
1
TEMP. °C
1
-U061-A2:M8-1
2
ϑ
BRIDGE BUS BAR
5
-F3
2 4
FUSE
2 4
550A
7.7F 1
C
1
550A
7.6F 1
-F2 1
7.5F 1
1
550A
8.1A
2
-V3
5
-V2
5
-V1
5
2
4
2
4
4
2
7.2D
1
1 3
1
120 mm2 [SC]
-T1 P1
S1
1
-T001-P2
P2
S2
1
-T001-P3
P3
S3
1
-U061-W03 THYRISTOR BUS BAR
3
2
4
-U061-W05 2
THYRISTOR BUS BAR
-
HEAT SINK
7 6
THYRISTOR
7 6 3
3
1
-W012-1
7
-U061-E01
8.1C
6
BRIDGE BUS BAR
RECTIFIER THYRISTOR SNUBBER CARD
E
5
4
3
2
-U061-W02
E
Refer to protection notice ISO 16016
3
L3
L2
+
-A4 1.5 mm2 [SC]
L1
70 mm2
HEAT SINK
2
TEMPERATURSENSOR TRANSFORMERWINDING
6
THYRISTOR
ϑ
7.2C 1
THYRISTOR
HEAT SINK
415/114V, 74.1kVA, DY11 7
PE
TRANSFORMER
D
4
-U061-W04 THYRISTOR BUS BAR
6.8B
4 3
-T001-P1
2
6.8A
6.8A
F
2
FUSE
2 4
2
4
3
2 2
FUSE
-F1
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
-L400-A
6
-T1 ϑ
7.8E
TEMP. °C
1
1
B
-B3 2
ϑ
TEMP. °C
-U061-W01
-X8:1
A M6 G
-X7:1
A M5 G
-X6:1
A M4 G
-X5:1
A M3 G
-X4:1
A M2 G
-X3:1
RECTIFIER FIRING CARD
Block Arrangement : _U160-10
A M1 G
-X3:2
1-10
-A5
Navision-No. : Fuse Size 300A: U1140 : 315A 400A: U1141 : 400A 500A: U1142 : 550A 600A: U1143 : 650A
1
C
11.2E
-U061
-X2:1
B
3
-X2:2
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-U061-E02
-U061-E03
-U061-A2:M8-1
7.8B
-B061-M18-13
-F1 1
-F2 2
2
4
4
7.5C
-B061-M18-14
2 1
1
7.6C
7.7C
8 03.07.2017 09.05.2017 18.01.2017 DATE
1
11.7E
4
6
REV.04 REV.03 REV.00 REV. STATUS
11.7E
-F3
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 WDR-1160-10-003
3
CUST. REF.:
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5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
7
85 8
4
5
6
7
150 mm2[SC]
-L1
2
1
HALL I-TRANS
-15
M
+15 1
3
125V, 500A, 0.098mH CHOKE
A
800A/60mV
-R2
B
2
A
-U400
3
7.8C
-L400-A
8
150 mm2[SC]
4
1.5 mm2
2
3
4
4
B
AMMETER
3
-A061-M5-1
3
-A061-M5-2
-A061-M5-3
B 2
I
0-800 A A
1
-P2
-U400.
2.7kΩ RESISTOR
-R1
2x22000μF/220Vdc CAPACITOR
-D1
-U400.
K
-C1
+
RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
-U400.
A
1
2
-W401
-
B
3
50 mm2[SC]
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
7.8E
11.4E
-W012-1
11.4E
11.4E
-W402
12 14
22 24
11.6E 11
11.6E 21
4 3
-F4 FUSE
6A - Gg
C
150 mm2[SC] 3
1
CONT. FUSE ISOLATOR
A
21
33
-W404-1
E
9.2F
9.2F
9.8C
-F16:4
Refer to protection notice ISO 16016
-R404-A
VOLTMETER
E
23
13
LOAD SWITCH
2
U
11.6D 14 14.4C 24
630A
19.3D 34 19.3D 22
3
K
4
0-200 V
1
3
ON
-S2
-P1
OFF
3
1
550A BLOCKING DIODE
2
-A061-M15-1
-V1
2A
11.1C
-A061-M15-4 11.1C
4
D
-F16
F
1
630A
4
2
-F13
2
D
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
2
1.5 mm2 [SC]
7
REV.04 REV.03 REV.00 REV. STATUS
9 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: OUTPUT BRIDGE 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
8
85 8
4
5
6
7
8
A -Q411-2
11.5E 11.5E
-A061-M7-3
-U443.
3
-15
-A061-M7-2
-U443.
2
M
-A061-M7-1
-U443.
1
+15
10.1A
-U443
11.5E
HALL I-TRANS
B
3
-R3
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-P3
SHUNT 400/60mV
3
4 2
400-0-400 A
I
2
AMMETER
1.5 mm2
D
10.1C
C
-F16:4
8.7E
4 3
-F14
2
1.5mm2 [SC]
1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-Q411-6
6A - Gg U-BAT
120 mm2[SC]
RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
D
PE
PB269
RFI FILTER
-Z2 +
-
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
11.1C
-A061-M16-1
10
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
CUST. REF.:
110 BDT 500 CHG01: BATTERY
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
11.1C
L-
-A061-M16-4 YRV YRV YRV REL.
20.2F
-X03-L-
-X03-L+ 20.2F
8
REV.04 REV.03 REV.00 REV. STATUS
E
TO PROTECTION BOX-1 =NK00+NK11
-W404-1 8.7E
8.7E
-R404-A
Refer to protection notice ISO 16016
F
L+
E
-X03
2.5 mm2 [SC]
-X03
OUTPUT RFI FILTER
4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
9
85 8
B
2
5
6
9.8A
7
8
-Q411-2
B
-Q411-6
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
35 mm2[SC]
D
-X411
D
4
A
9.8C
C
3
-Q100-5
L-
E
21.1B
21.1A
-V081-A
Refer to protection notice ISO 16016
F
L+
E
-X411
A
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
TO DVR 1 9
REV.04 REV.03 REV.00 REV. STATUS
11 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: OUTPUT 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
10
85 8
F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE
1 BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4 11
10
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
-F10 6.3B
110 BDT 500 CHG01: CONTROLLER
SWITZERLAND
6
17.5E
-A061-M18-16
-N061-A01-M5-3
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
M18-24
M18-23
M18-22
M18-21
M18-20
RESET
EARTH F.
ON/OFF
PAR-SW
0V
M18-19
M18-18
FMC
FB1
M19-10
M19-9
M19-8
M19-7
M19-6
M19-5
M19-4
M19-3
M19-2
M19-1
M2-3
M2-2
M2-1
M14-3
M14-2
M14-1
M13-3
M13-3
-X100-7
-X100-6
62.2C
62.2B
62.2B
62.2B
-X10
6
M18-17
M18-16
M18-15
M18-14
M18-13
+24V
-B061-M18-14
TB1
PB280
RECTIFIER CONTROLLER CARD
M18-12
FB2
PB133
RECTIFIER POWER SUPPLY CARD
M18-11
M18-10
M18-9
M18-8
TB2
DR16-PS
M18-7
M18-6
ROCB
TEMP
-B061-M18-13
8.7E
M18-5
M-INP
17.5E
-K1
13
-S2
6.3B
8.7C
14
ING2
14
M12-3
M12-2
M12-1
-X100-5
-X100-4
2
1
-X10
BATTERY ROOM VENTILATION FAILURE
7.8F
13.5E
11
M13-1
M12
INPUT FILTER PCB
M11
M18-4
BCB
M12-3
M12-2
M12-1
M11-3
M11-2
M11-1
M10-3
M10-2
M10-1
-A10
2
13.3A
12.6C
12.1C
12.1B
12.1B
5
7.8E
-F10
M18-3
RICB
I-BATT.
M18-2
M18-1
M10
8.7C
21
6.3B
12
41
ING2
-F4
42
ING1
24
31
ING1
22
32
ING0
21
21
POTENTIOMETER
24
6.3B
22
-F10
-F4
13
M11-3
M11-2
M11-1
3
22
14
EN: Ribbon cable DE: Flachbandkabel
14
12
M7-3
ING0
9.3A
I-DIFF. 12P
M7-2
M10-3
M10-2
M10-1
M9-3
M9-2
M9-1
-A008-CN1
-A007-CN1
-A061.1-CN1
-A006-CN1
-A005-CN1
4
-A061-M7-3
+ M7-1
DR16-BP
-A061-M7-2
-A061-M7-1
POTM.
M6-3
+
I-TOT.
M6-2
M6-1
M5-3
M5-2
CN10
1-10
CN9
1-10
CN8
1-10
CN7
1-10
CN11
1-10
CN6
1-10
CN3
1-20
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
-R10
9.3B
9.3B
-A061-M5-3
+ M5-1
+
UPS
8.5B
-A061-M5-2
-A061-M5-1
M20-7
M20-6 L3
8.5B
8.5B
-A061-M20-7
M20-5
M20-4
M20-3
AC-SYNC. L2
6.6E
6.6E
M20-1
U-BATT.
ARC3
-A061-M20-4
L1
M20-2
L3
M1-7
MAINS PS L2
-A061-M20-1
PB134 ARC2
6.6E
RECTIFIER BACK PANEL
L1
-A061-M1-7
M8-1
6.5E
M8-2 ARC1
M1-6
-A061-M8-1
M1-5
-A061-M8-2
M1-4
-A061-M8-3
M1-3
M8-4 COM
-A061-M1-4
M8-5
M1-2
M15-1
M1-1
M15-2
-A061-M1-1
-A061-M15-1
1-10
M15-3
CN5
6.7E M15-4 LED
6.5E
E -A061-CN5
6.7E -A061-M15-4 FP
6.5E
7.8A
6.8E M16-1 -
M16-2
CN4
8.4D -A061-M16-1
+
M16-3
U-OUT.
8.4D M16-4
-
9.7F -A061-M16-4
CI-S
-A1
CI-R
9.6F
1-10
D
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
Refer to protection notice ISO 16016
EN: Ribbon cable DE: Flachbandkabel 1
-
B
3
-
A 2
-
1 7 8
ING:-1 - DVR FAILURE (EMERGENCY LEVEL) ING:-2 - BATTERY CIRCUIT FAULT
FUNCTION UNIT:
A
B
TO UPS
PB250
DR16-MC C
RECTIFIER MICRO-CONTROLLER CARD
DR16-DR
M8-3
D
-F10 E
14.6D
-K2
12
8
F
CHG01
SHEET TOT. PAGES
11 85
3
4
5
6
7
8
A EN: Special ribbon cable DE: Spezielles Flachbandkabel
-A006-CN1
CN1
PB177
TAST & LCD
-A2 1-20
11.2B
-A005-CN1
CN1
PB129
(RT) (GR) (GR) (YE) (RT) (RT) (RT) (RT) (RT) (RT)
AC MAINS FAILURE ACMAINS ON / HEALTHY FLOAT CHARGE BOOST CHARGE CHARGER FAILURE CHARGER HIGH DC VOLTAGE CHARGER OVERLOAD RECT / BATTERY FUSE FAILURE CHARGING FAULT BATTERY TEST FAILURE
B
11.3B
1-10
11.2B
RECTIFIER DISP. WITH KEY PAD
-A3
LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10
RECTIFIER LED INTERFACE CARD
-A004
(FRONT PANEL)
B
2
LED-DR16
A
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
C
-A061.1-CN1
-A7
EN: Special ribbon cable DE: Spezielles Flachbandkabel
-A6
CN1
EN: Special ribbon cable DE: Spezielles Flachbandkabel
RELAY CARD
1-10
M1-18
M1-17
M1-16
M1-15
M1-14
M1-13
RL1
RL 1:- RECTIFIER OK RL 2:- MAINS FAULT RL 3:- U/V LEVEL FOR CHANGE OVER RL 4:RL 5:RL 6:-
D
-A7:M1-18
E
14.3C
-A7:M1-17 13.2D
62.2C
62.2C
-A7:M1-14
-RL3-11
RECTIFIER RELAY CARD
E
Refer to protection notice ISO 16016
RL2 M1-12
M1-11
M1-10
RL3 M1-9
M1-8
M1-7
RL4 M1-6
M1-4
RL5 M1-3
6
9
PB031
M1-2
1
5
PB245
RL6
M1-5
SER-CAN
INTERFACE CARD
F
ARC
1-10
M1-1
D
11.3B
CN1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-A007-CN1
FRONTPANEL HMI
DETAILED ALARM / TERMINAL DESCRIPTION ACCORDING TERMINAL LIST
13
11
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: INTERFACE 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
12
85 8
5
6
- COMMON ALARM grouped as: (X10: 10...18) + Mains failure (A1) + Blown fuses (A2) + High temperature (A3) + Overload (A4) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1)) + DVR failure/Fan failure (I1)
-A008-CN1
RELAY CARD 3 (ALARM)
RL6 : Battery room ventilation failure RL5 : Battery charger fail RL4 : Battery faulty RL3 : Common alarm RL2 : Discharge level 3 RL1 : Mains fault
M1-18
M1-17
M1-16
RL1 M1-15
M1-14
RL2 M1-13
M1-10
RL3 M1-9
M1-8
M1-7
RL4 M1-6
M1-5
M1-4
RL5 M1-3
PB031
M1-2
M1-1
RL6
M1-12
RELAY CARD
1-10
B
-A8:M1-15
+24-0 +24-1
36.3D
36.3D
-A8:M1-14
-A8:M1-13 36.3D
-A8:M1-2
-A8:M1-3 36.3E
-A7:M1-17
36.3D
12.7E
36.3D
-A8:M1-1
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
-J01
+
-J01
-
62.2B 14.1B
D
18.3E 41
18.3C 21 18.3C 31
41
18.3B 21 18.3B 31
41
31 41
A1
-X061
11.6E 21
FROM BATTERY PROTECTION BOX
12
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
E 2
12 14 22 24 32 34 42 44
-X061
18.3A 11
-K1-14
12 14 22 24 32 34 42 44
-X04-2
18.3E 31
18.3B 11
20.7E
19.3B 41
18.3D 21
12 14 22 24 32 34 42 44
62.2B
20.8E
19.3B 31
18.3D 11
12 14 22 24 32 34 42 44
-X04-1
19.3B 21
12 14 22 24 32 34 42 44
14.1B
Refer to protection notice ISO 16016
19.3A 11
-24-0
1
14.5C 11
E
14.1E
A2
-K1
A2
A2
-K11
A1
A1
A1
-K13
A2
-K14
A2
-K15
A1
-24-1
F
- BATTERY CHARGER FAIL grouped as: (X10: 28...36) + Blown fuses (A2) + High temperature (A3) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1))
- BATTERY FAULTY grouped as: (X10: 19...27) + Battery breaker open (A92) + Charging fault (A7) + Battery discharge level 3 (S23) + Battery electrolyte level low + Battery circuit fault (I2)
RECTIFIER RELAY CARD
D
8
A
EN: Special ribbon cable DE: Spezielles Flachbandkabel
-A8
C
7
11.3B
4
M1-11
B
3
CN1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
CUST. REF.:
110 BDT 500 CHG01: INTERFACE
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
14
4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
13
85 8
6
7
8
B
+24-1
12
14 A1
11 LED 2
LED
D
A2
-K2
GREEN
X2
2
-H34
GREEN
X2
LED
C
X1
24
-H33
GREEN
X2
LED
14
6.3C
11
-S1
13.5E
X1
-H32
GREEN
X2
13.7D
-K1
8.7E
-A7:M1-18
12.7E
X1
-H31
-S2
X1
21
14.6D
2
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-A7:M1-17
14.1B
12
-A7:M1-17
-K2
62.2B
S3 CLOSED - BATTERY BOX 1
S2 CLOSED - CHARGER 1
RECTIFIER HEALTHY - CHARGER 1
S1 CLOSED - CHARGER 1
-K1-14
22
14.3C
D
5
23
13.5E
13.7D
C
4
A
2
B
3
24
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-X100-3
-24-1
F
E
Refer to protection notice ISO 16016
E
11.5F 11 14.2C 21 19.3C 31 19.3C 41
12 14 22 24 32 34 42 44
13
REV.04 REV.03 REV.00 REV. STATUS
15 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: INPUT 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
14
85 8
4
5
6
7
8
6.7B
6.7B
6.7B
6.4B
6.4B
6.4C
A
-X001-L3
-X001-L2
-X001-L1
-S014-21
-S014-20
-S014-16
B -S014-18
B
3
6.4B
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-L1-2
17.2A
6
4
-F15
2
-L2-4
17.2A
2A 5
3
1 6
1
5
8
A - SELECT SWITCH
0
8
2
6
2
4
6
D
5
1
V - SELECT SWITCH
5 U
2
I
-P12
4
1
1.5 mm2
3
2
1
-SV 8
2
-P11
2
2
-SA
L3-L1
1
L2-L3
11
L1-L2
1.5 mm2 3
0
D
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
F
E
Refer to protection notice ISO 16016
E
I
0-250 A
0-500 V
3
VOLTMETER
3
AMMETER
U
16
14
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: MEASURING 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
15
85 8
4
5
6
7
8
A
1.5 mm2
N N
B
-F090
2
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
6A
2
N N
-F091
1
MCB
13A MCB
11 2
THERMOSTAT
1
12
DOOR SWITCH
D
2
N
PE
L
2
bl
2 -J091
-J090 T13 / 10A
-X090
SOCKET
E
PE
N
-X090
1 -J091
Refer to protection notice ISO 16016
L
-X090
AUXILIARY SUPPLY
E
150 W HEATER
1
8W LIGHTING
-E090
XC
1.5 mm2
br
C
-H090
F
-B090
-S090
1
D
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
R
N
71E/2015/MELCO/COMN/E14/11304
-X090-N 23.2F
-F17 16A
23.2F
=NF00+NF
-X090-L
230 Vac
TO DCDB 1 (=NK00+NK01)
15
REV.04 REV.03 REV.00 REV. STATUS
17 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 CHG01: HEATING, LIGHTING AND SOCKET SWITZERLAND
CONTRACT NO:71E/2015
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
16
85 8
5
6
7
8
A
-L2-4
-N061-F01
4
15.7C
4
-L1-2
6A - Gg
B 3
CONT. FUSE ISOLATOR
1
B
15.7B
3
2
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
1V
380
400
1U3
RAIL EARTHING:
2V
0
24
RAIL EARTHING:
-N061-L01
ISOSAFE 0,75 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
n=1
M6-1
FMC
D
M5-1
1NO 1C 1NC M5-3
M5-4
M5-5
M5-6
FAIL
OK
OK
2NO 2C 2NC
M8-1
M8-2
M8-3
M7-1
M7-3
M7-2
M4-3
M4-1
N CH6 L
M4-2
N CH5 L
-U061-E01
-U061-E02
-U061-E03
-N061-A01:M5-4
-N061-A01-M5-3 11.7E
BRIDGE FAN
36.3D
BRIDGE FAN
36.3D
BRIDGE FAN
-N061-A01:M5-5
M 1AC
36.3D
-N061-A01:M5-6
N
L
M3-1
N CH4 L
22VA
22VA
-N061-E31
M 1AC
M3-2
M3-3
M2-1
N
-N061-E21
N CH3 L
L
M2-3
M1-1 L
M1-2
M1-3 N
-N061-E11
M 1AC
22VA
Refer to protection notice ISO 16016
N CH2 L M2-2
FAN MONITOR CARD
N CH1 L
REL 1.1
FAIL
REL 1.2
M5-2
AC N
-A061-M18-16
L
E
11.7E
M6-2
-N061-A01
M6-3
HF-FILTER
E
F
PE
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
2U1
380/400/415Vac 230/24Vac 260 VA
C
ISOSAFE 1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
TRANSFORMER
-N061-T01
16
REV.04 REV.03 REV.00 REV. STATUS
18 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: VENTILATION BRIDGE 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
17
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
5
-K11 11
12
-X101:1
14
-X101:2
13.4E
-K11 21
-X101:3 22
-X101:4
24
-X101:5
13.4E
-K11 31
-X101:6 32
-X101:7
34
-X101:8
13.4E
-K13
-X101:9
12
-X102:1
14
-X102:2
13.3E
-K13 21
-X102:3 22
-X102:4
24
-X102:5
13.3E
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-K13
D
31
-X102:6 32
-X102:7
34
-X102:8
13.3E
-K14 11
13.3E
-X102:9
12
-X103:1
14
-X103:2 -X103:3
-K14 21
22
-X103:4
24
-X103:5
13.3E
-K14 31
-X103:6
32
-X103:7
34
-X103:8
13.3E
-K14 E
41
-X103:9
42
-X103:10
44
-X103:11
13.3E
Refer to protection notice ISO 16016
F
7
8
A
11
C
6
-X103:12
35.3A 35.3A 35.3A 35.3A 35.3B 35.3B 35.3B
B
35.3B 35.3B
35.3B 35.3B 35.3C 35.3C 35.3C 35.3C 35.3C
C
35.3C 35.3C
35.3D 35.3D 35.3D
35.3D
D
35.3D 35.3D
35.3D 35.3D 35.3D
35.3D
E
35.3E 35.3E
19
17
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: SIGNALS TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
18
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
5
-K15 11
12
-X104:1
14
-X104:2
13.2E
-K15 21
-X104:3 22
-X104:4
24
-X104:5
13.2E
-K15 31
-X104:6 32
-X104:7
34
-X104:8
13.2E
41
-X104:9 42
-X104:10
44
-X104:11
13.2E
32
8
-X104:12
-X105:1
31
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
14.6D
42
36.3A 36.3A 36.3A 36.3A 36.3B 36.3B 36.3B
B
36.3B 36.3B 36.3B 36.3B 36.3B
-K2
34
D
7
A
-K15
C
6
-X105:2
36.3C 36.3C
C
-K2
44
-X105:3
41 14.6D
-X105:4
36.3C 36.3C
-S2 33
-X105:5
34
-X105:6
8.7E
36.3C 36.3C
-S2 21
-X105:7
22 8.7E
-X105:8
36.3C
D
36.3C
F
E
Refer to protection notice ISO 16016
E
18
REV.04 REV.03 REV.00 REV. STATUS
20 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG01: SIGNALS TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG01
SHEET
TOT. PAGES
19
85 8
6
7
24VDC POWER SUPPLY FROM DVR 1
FROM DVR1
8
FROM +VE&-VE POLE OF 86th CELL
FROM +VE POLE OF 43rd CELL
2 -X05
1 -X05
5 -X06
4 -X06
4 -X61
3 -X61
L-X02
-X02
L+
120 mm2[SC]
-F11
-F12
2
24
22
-K1
-F13
20.3E 21
-X04
22 24
13
12 14 20.3D 11
4
FUSE
-X04
21
20.3E
3
1
-F1 400A
C
2A 1
-F15
2A 1
-F14
2A 1
1
-F17
2A
2
2
2
2
-F16
2A
1
2A
1
2A
20.3D 14
3
1
LOAD SWITCH
1
400A
2
13
2
4
ON
2
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-S1 1
2
D
14
120 mm2 [SC]mm2
12
20.2C
14
D
5
=NK00+G01
-S1 C
4
TO BATTERY BANK 1
2
B
3
A
OFF
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-K1
5
6
20.2C
SW
SW
LSI+
LSI-
24V+
24V-
A1
-F1
NO
NC
NC
C
C
7
8
9
10
11
12
E
-X06
-X06
-X06
TO CHARGER-1 (=NK00+G11)
3
-X03-L-
-X61
-X61
A2
U
VOLTMETER
20.6D 11 20.7C 21
9.4F
9.4F
NO
20.2C
L0-200 V
-X03-L+
-K1 21
L+
24
22
3
-P1
FROM CHARGER 1 (=NK00+G11)
2
-X03
-X03
1
F
Refer to protection notice ISO 16016
E
INDICATION LED
13.5E
11
ELECTROLYTE LEVEL SENSOR PCB
2A
-H1
-X04-2
4
13.6E
3
-X04-1
2
X1
1
X2
14
-A1
-F1 4
-F18
2
12
11
20.3E
31
1
12 14 22 24 32 34
2
1
2
3
TO BATTERY SYMMETRY CARD
TO DVR1
19
REV.04 REV.03 REV.00 REV. STATUS
21 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 BPB01: BATTERY PROTECTION BOX SWITZERLAND
CONTRACT NO:71E/2015
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
BPB01
SHEET
TOT. PAGES
20
85 8
A
B
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
2
3
4
5
6
7
35 mm2[SC]
8
35 mm2[SC]
-V11-V12-V13 10.7E
-V081-A
A
K
A
K
A
-R100-2
K
160A
-K21
35 mm2[SC]
-K22
10.8E
-K23
5
6
5
6
5
6
3
4
3
4
3
4
1
2
1
2
1
2
21.5E
21.6E
B
21.7E
-Q100-5
-QA-5
26.2A
-F41-2
24.1A
4
2
4
3
C 1
3
1
3
1
3
-F15 6A - GG
-K26
22.5E
22.4E
21.3B
21.4B
21.6B
21.3B
21.4B
21.6B
21.3B
21.4B
21.6B
29.2C
29.2C
29.3C
-A081-J3-2
E
25.3A
-A081-J3-1 25.3A
-V081-A01-J6-2 22.6B
22.5B
-V081-A01-J6-1
4 A1 A2
-K23
A2
A2
-K22
A1
4
4
22.4E
A1
-V081-A01-J7-2
-V081-A01-J7-1 22.4B
-24V-2
3
3
3
-K26
22.5E
-K21
22.3E
-24V-1 52.2E
22.2B
-K25
22.6E
22.4B
X06 5
-
-V081-J01
-V081-A01-J4-2
+
-V081-A01-J4-1 22.2B
22.3B
52.1E
+24V-1
Refer to protection notice ISO 16016
-V081-A01-J8-1
-V081-J01
X06 4
-K24 TO BPB01
K
E
D
-
-
A
2
-K25
22.6E
2
CONVERTER
-K24
2
OUTPUT
1
1
INPUT
1
-A13
-V14
F
2
-F14 6A - GG
24.1B
PE
1
CONT. FUSE ISOLATOR
3
CONT. FUSE ISOLATOR
N
CONT. FUSE ISOLATOR
1
6A - GG
4
-F13
6A - GG
L
2
4
2
-F12
6A - GG
+
D
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-F11
4
2
-F41-4
C
A
26.1A
20
REV.04 REV.03 REV.00 REV. STATUS
22 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 DVR01 : VOLTAGE DROPPER DIODES SWITZERLAND
CONTRACT NO:71E/2015
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
21
85 8
F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE
1 BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
E 21.2E
3
-K25
CONTRACT NO:71E/2015
4 C1
NO2 NC2 C2
NO1 NC1 C1
J1-7
J1-6 J1-5 J1-4
J1-3 J1-2 J1-1
1
RLY1
-K24
21.7D 2 21.7D 4
1
21.6D 2 21.6D 4
1
3 3 21.5D 2 21.5D 4
6 5 6 5 6 5
14 13 14 13 14 13
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN) 110 BDT 500 DVR01 : VOLTAGE DROPPER CONTROLLER
SWITZERLAND
5 6
HIGH
6
J5-1
RLY2
LOW
NC1 J1-8
J3 9 5
RS 232 INTERFACE
PROGRAMING
INPUT 1
J5-2
NO1 J1-9
LOAD-
LOAD+
BAT -
BAT +
2
J6-2
2
-V081-A01-J6 1 J6-1
J7-2
-V081-A01-J7 1 J7-1
-V081-A01-J6-2
-V081-A01-J6-1
-V081-A01-J7-2
-V081-A01-J7-1
-V081-A01-J8-1
-V081-A01-J4-2
-V081-A01-J4-1
21.7E
21.7E
21.4E
21.3E
21.2E
21.2E
21.2E
5
A1
-V081-A01-J1.1 2
-V081-A01-J1.3 2
RLY3
J1-10 C2
POWER SUPPLY
J1-11 NC2
J1-12 NO2
J8-2 UB
3
-V081-A01-J8 1 J8-1
J4-4
J4-3
J4-2
UB
-0V
-0V
+24V
-V081-A01-J4 1 J4-1
4
A2
-K26
J1-13 C1
J1-14 NC1
J1-15 NO1
J1-16 C2
RLY4
J1-17 NC2
J1-18 NO2
J1-19 C1
J1-20 NC1
J1-21 NO1
J1-22 C2
J1-23 NC2
+24V
3
A1
-V081-A01-J1.5 2
DVR CARD
J1-24 NO2
-A01
A1
D
2
A2
A2
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 6 7
INPUT 2
DVR
8
A
B
J2-1
J2-2
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
C
J2-3
J2-4
J2-5
J2-6
RESET
D
-24V-2
E
1
3
21 23
FUNCTION UNIT:
8
F
DVR01
SHEET TOT. PAGES
22 85
4
5
8
-F091-N
-F091-2
1.5 mm2
6A
54.2E
N N
54.2E
2
MCB
6A
1
N
-F090
N
B
MCB
TO DCDB 2 (=NL00+NL01)
-B091
2
-S090
-S091
DOOR SWITCH
DOOR SWITCH
-B090 ϑ
2
THERMOSTAT
1
1
HYDROSTAT
12
2
1
11
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
bl
2
br
C
-E090 150 W HEATER
bl
1
8W LIGHTING
2
2
-H091
XC
8W LIGHTING
XC
1.5 mm2
br
C
-H090
1
D
1
D
7
A
-F091
C
6
2
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
F
FROM CHARGER 1 (=NK00+G11)
22
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
16.3E
16.3E
-X090-L
-X090-N
E
Refer to protection notice ISO 16016
E
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
24
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01: HEATING AND LIGHTING 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
23
85 8
6
7
8
26.3A
5
A
-F31-4
26.3A -F31-2
4
-F41-2
21.8B
-F41-4
21.8C
4 3
B
-F41
2
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
6A - Gg CONT. FUSE ISOLATOR
-K27 -A41
-K27 OUTPUT
-K27
-
-
+
24
31
34
12
X10 87 X10 88 X10 89 X10 90 X10 91 X10 92 X10 93 X10 94 X10 95
14 25.5E
-K30 21
22 24
25.5E
-K30
25.3E
-K28 BATTERY CIRCUIT FAIL
21
22 24
25.3E
-K28 31
32 34
25.3E
-K29 11
12
X10 78 X10 79 X10 80 X10 81 X10 82 X10 83 X10 84 X10 85 X10 86
14 25.4E
-K29 21
DVR FAILURE
22 24
25.4E
-K29 31
32 34
25.4E
C OVER VOLTAGE
-24VDC-9
31
32 34
25.5E
-K31 11
12 14
25.6E
-K31 UNDER VOLTAGE
21
22 24
25.6E
-K31 31
32 34
25.6E
X10 96 X10 97 X10 98 X10 99 X10 100 X10 101 X10 102 X10 103 X10 104
-K32 11
12
X10 105 X10 106 X10 107 X10 108 X10 109 X10 110 X10 111 X10 112 X10 113
14 25.7E
-K32 21
+EARTH FAULT
22 24
25.7E
-K32 31
32 34
25.7E
-EARTH FAULT
E
55.3E
-24VDC-7 62.6B
-24VDC-5 29.1E
-24VDC-4 28.1D
-24VDC-3 27.1C
-24VDC-1
-24VDC-2 25.1E
25.2A
25.2A
+24VDC-1
+24VDC-2 25.1D
+24VDC-3 27.1D
+24VDC-4 28.1D
+24VDC-5 29.1B
+24VDC-7 62.6B
+24VDC-8 27.7A
+24VDC-9
E
55.1E
14
X10 69 X10 70 X10 71 X10 72 X10 73 X10 74 X10 75 X10 76 X10 77
-U700-J01
-K30
Refer to protection notice ISO 16016
11
12
D
11
F
-K28
-
-U700-J01
32
25.2E
A
K
22
25.2E
CONVERTER
+
D
14
21
-V41
X10 60 X10 61 X10 62 X10 63 X10 64 X10 65 X10 66 X10 67 X10 68
25.2E
INPUT
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
PE
L
N
11
12
23
REV.04 REV.03 REV.00 REV. STATUS
25 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : MEASURING AND ALARMS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
24
85 8
5
6
7
FROM BPB01
8
-S11 3
A
30.7C
13
14
-X06
2 -X06
1 -X06
-A081-J3-1
21.8E
4
-A081-J3-2
21.8E
24.2E -24VDC-1
24.2E
3
J6-6
J6-5
J6-4
J6-3
J6-2
J6-1
J5-3
J5-2
J5-1
J4-3
J4-2
J4-1
J3-2
J12-1
J3-1
B
-A21
J12-2
B
+24VDC-1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
INPUT 2
INPUT 3
GRD
INP5
INP4
INP3
INP2
INP1
EFD -
GRD
EFD +
BAT -
MID
BAT +
INPUT 1
J9-5 PROGRAMING
POWER SUPPLY
LOAD-
PS +ve
PS -ve
LOAD+
J9-6
INPUT 4
J9-4 J9-3 J9-2
J3
LCD-DISPLAY
6 1
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
MAB W EF
J13
1-10
MULTI ALARM RELAY CARD
FP
ARC RLY1
RLY2
RLY3
RLY4
RLY5
RLY6
NO2 66
65
64
C2
NC2
NO1 63
C1 62
NC1 61
56
55
C2
NO2
NC2 54
NO1 53
C1 52
NC1 51
46
C2
NO2
45
44
NC2
NO1 43
42
C1
NC1 41
NO2 36
35
C2
NC2 34
33
32
31
C1
NO1
NC1
NO2 26
25
C2
NC2 24
NO1 23
22
C1
NC1 21
16
C2 15
14
NO2
NC2
NO1 13
12
11
C1
D
A1
-K32
E A2
-1J7-3 30.4C
-1J7-1
A2
30.4C
A1
-1J6-3
-K31
30.5C
-1J6-1
A1
30.5C
A2
114 115
-K30
A2
X10
X10
A1
A1
-1J3-3
-K29
A2
30.2C
-K28
30.2C
-1J3-1
A1 A2
62.6B
-K27
62.6C
-A12:J2-1
-A12:J2-3
+24VDC-2
E
Refer to protection notice ISO 16016
1-10
-A22
C
J14
J1
MULTI ALARM BOARD WITH EARTH FAULT
24.2E
F
1-10 RELAY CARD 2
NC1
D
J9-1
5
RS 232 INTERFACE RELAY CARD 1
C
9
RLY1: BATTERY CIRCUIT FAIL RLY2: DVR FAILURE RLY3: OVER VOLTAGE RLY4: UNDER VOLTAGE RLY5: +VE EARTH FAULT RLY6: -VE EARTH FAULT
-24VDC-2
24.2E
-K71-A2 24.4C 11 24.4C 21 24.4C 31 29.7C 41
12 14 22 24 32 34 42 44
24.5C 11 24.5C 21 24.5C 31 32.3B 41
12 14 22 24 32 34 42 44
24.6C 11 24.6C 21 24.6C 31
41
12 14 22 24 32 34 42 44
24.4E 11 24.4E 21 24.4E 31 29.8C 41
12 14 22 24 32 34 42 44
24.5E 11 24.5E 21 24.5E 31 30.6C 41
12 14 22 24 32 34 42 44
24.6E 11 24.6E 21 24.6E 31 30.7C 41
27.1E
12 14 22 24 32 34 42 44
24
REV.04 REV.03 REV.00 REV. STATUS
26 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : MULTIALARM BOARD 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
25
85 8
6A 1
-QA
3
22 24
26.1A
12 14 22 24 32 34 42 44
I
OFF
1
4
29.5C 41
29.3C 31
26.6A 21
-JA
26.5B 11
U2
U1 3
2
11
14
-K71
27.2E
27.2E
-QC-4
-QC OPEN
12 11
-QA CLOSE
14
X10 125 X10 126 X10 127
26.7C
-QC CLOSE
27.1B
-QC
3
R4
2
R2
-K71
27.2E
27.2E
160A 35 mm2[SC]
4
R3
-K71
-K71
35 mm2[SC]
C
6
-QC-1
3
-QC-3
5
-QC-5
57.8C
29.4C
57.8D
-V43
-F32 35 mm2[SC]
1
I
4
4
3
4
3
3
3
27.4E
-K74 27.4E
-K73 4
4
1
1
27.4E
-K74
2
C11 ON
A1
U1
4
2
3
1
2
1
1
2
-K73
1
26.7C
X10 122 X10 123 X10 124
B
2
U2
2
D
OFF
27.4E
-R100 250A/60mV
-U12-3 4 2
-JC 26.7B 11 26.7A 21 29.4C 31
E
Refer to protection notice ISO 16016
24
-QC X10 119 X10 120 X10 121
26.1A
6A
F
22
R1
I
1
I
6
160A
28.5A
21
-QA OPEN
-QA 12
A1
C11 ON
M
-U12-1 3
-QC
X10 116 X10 117 X10 118
5
3
1
4
28.5A
8
A
-F31
21
-QA
7
24.2A
24.2A
6
I
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
5
I
D
4
M
C
-F31-4
-F31-2
21.8B -QA-5
27.1B -QA-3
21.8A -R100-2
3
2
4
B
2
2
A
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
E
-F42-4
-F42-2
12-
17+
41
12 14 22 24 32 34 42 44
-V621-2
28.3A
28.3A
31.1B
31.1B
-V621-3
57.5D 57.5D
25
REV.04 REV.03 REV.00 REV. STATUS
27 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : INCOMER & BUSCOUPLER 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
26
85 8
7
8
24.1E
2
1
2
23
13
CH2 FEED
24
14
I4
I3
I2
C
-A20A
DM8
1
I1
M
L+
I8
I7
-A20
Q4
Q2
1
I6
L+ 2
I5
-A20:L+
D
2
-K74
E
A2
-K73
A2
A2
-K72
A2
-K71
27.1C
A1
-A20:L+
A1
+24VDC-3
E
Refer to protection notice ISO 16016
14
-24VDC-3
1
25.8E
14
AUTO
-X100-8
LOGO!
24.2E
MANUAL
-A20-I2
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
27.7D
-X100-9
I4
24.3E
-X200-8
Q3
62.6C
B
-A20-I4
A1
29.8D
-X200-9
I3
62.6E
-QA-3
I2
26.2A
-QB-4
I1
57.2C
-QC-4
M
26.6B
CH1 FEED
2
0
1
13
13
-S4
2
1
-S3
RESET
62.6C
F
6
A
62.6E
D
5
-S2
59.7D
C
4
+24VDC-8
Q1
B
3
A1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-K71-A2
-K81-A2 26.2B
57.2B
26.6D
26.6D
26.2C
57.2C
26.5D
26.5D
26.2B
57.2B
26.2C
57.2C
29.1E
26
REV.04 REV.03 REV.00 REV. STATUS
28 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : PLC CONTROL LOGIC 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
27
85 8
4
7
8
-U12-3
26.1E
26.1D
2A
-P5
2
8
3
B
0-150V
U
A
0-250A
C 3
5
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
24.1E
24.3E
+24VDC-4
-24VDC-4
I2
-
P 20 Z
U2
TRANSDUCER
9
0(4) - 20mA 8
9
I2
P 20 Z
0(4) - 20mA 8
U1
4
+
I1
3
~
2
~
-U12
U2
1
7
U1
4
-
I1
3
+
2
~
1
~
6
-U11
7
D
6
D
6
-U12-1
26.3F -F42-4 4
26.2F -F42-2
-F42
-P4
C
5
A
1
B
3
2
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
TRANSDUCER
F
X10 131
X10 130
X10 128
X10 129
E
Refer to protection notice ISO 16016
E
27
REV.04 REV.03 REV.00 REV. STATUS
29 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 DVR01 : INSTRUMENTS AND TRANSDUCERS SWITZERLAND
CONTRACT NO:71E/2015
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
28
85 8
4
5
6
7
8
24.1E
BATTERY CIRCUIT FAULT 1
ELECTROLYTE LEVEL LOW 1 ALARM RESET
DCDB INCOMER 1 TRIP
DCDB INCOMER 1 ON
BYPASS STEP 3 DVR 1 BYPASSED
+24VDC-5
BUS COUPLER INCOMER ON
A
BYPASS STEP 2 DVR 1 BYPASSED
B
3
BYPASS STEP 1 DVR 1 BYPASSED
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
B +24VDC-6
30.1B
C
-A20-I2
41
41
1
27.1B
RED
D
LED 2
4
LED
30.1C
44
42
44
42 1
X1
-H13
X2
2
X2
LED
-H12 -S12
RED
3
X61 3 X61 4
FROM BATTERY FUSE BOX 1
25.5E
2
RED
14
12
-K30
25.2E
11
-K27
29.5E
X1
X61 X61 1 2 FROM BATTERY FUSE BOX 1
-K81
-H12 -S12
1
X1
X5 LED 2
2
X2
LED
-H11
GREEN
X2
-H39
GREEN
X2
X1
1
X1
1
X1 LED
2
LED
-H38
GREEN
X2
2
-H37
GREEN
X2
LED
1
1
-H36
GREEN
2
-H35
X1
26.7C
41
26.1A
31
-QA
26.7C
44
42
34
32
-QC-3
-QC
31
14
26.1A
34
32
13
13
-QA
21.7E
14
-K23
21.6E
14
-K22
21.5E
X2
D
-K21
X1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
13
-K83-14
24.3E
F
Refer to protection notice ISO 16016
E 27.7E
A1
30.1D
A2
-K82
A2
-K81
A1
-S11-2
-24VDC-5
-24VDC-6
-K81-A2
30.1E
E
-K83-A2
29.6C 11 32.3B 21 32.3C 31 32.3C 41
12 14 22 24 32 34 42 44
32.3D 11
21 31 41
30.1E
12 14 22 24 32 34 42 44
28
REV.04 REV.03 REV.00 REV. STATUS
30 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : LAMPS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
29
85 8
6
7
8
LAMP TEST/DVR FAIL RESET DISTRIBUTION 1
-VE EARTH FAULT DISTRIBUTION 1
+VE EARTH FAULT DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
HIGH DC VOLTAGE DISTRIBUTION 1 25.5E
-1J6-1
RED
D
LED 2
2
X2
LED
1
X1
-H19
RED
X2
LED
1
X1
1
-H18
RED
2
LED 2
X2
LED
X1
1
-H17
RED
X2
-H16
RED
2
LED
1
X1
-H15
X2
X2
RED
X1
95
95
ALL TRIP CONTACTS OF THE DISTRIBUTION 1 CIRCUIT BREAKER CONNECTED IN PARALLEL
1
X1
-H14
C
13
-S11
1
44
42
44
25.7E
25.7A 14
-1J7-1
-K32
25.6E
2
25.6E
-K31
30.3E
41
-Q55A
-K83
41
-Q1A
42
-1J6-3
98
25.6E
14
-1J7-3
11
-1J3-1
96
25.7E
12
-1J3-3
96
25.3E
-S11-2
-S11-3
A2
-K83
62.6B
A1
29.8D
B
-K83-14
25.3E
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
LOW DC VOLTAGE DISTRIBUTION 1
+24VDC-6
98
29.8B
D
5
A
29.8B
C
4
2
B
3
DVR FAILURE 1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
29.8E
F
Refer to protection notice ISO 16016
E 29.8E
-24VDC-6
-K83-A2
-K83
22
21
24 30.3E
30.6C 11 30.3E 21 30.3E 31 30.3F 41
12 14 22 24 32 34 42 44
-K83
32
31
34 30.3E
-K83
42
41
44 30.3E
X10 132 X10 133 X10 134 X10 135 X10 136 X10 137 X10 138 X10 139 X10 140
E
OUTPUT FEEDER TRIP DISTRIBUTION 1
29
REV.04 REV.03 REV.00 REV. STATUS
31 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : LAMPS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
30
85 8
6
7
8
B
12-
-Q1A-Q55A
4
26.2F
17+
3
26.1F
Size and quantity of feeders and terminals see pages 78
C
X21 ...
D
X21 ...
D
5
A
2
C
4
1
B
3
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
F
E
Refer to protection notice ISO 16016
E
30
REV.04 REV.03 REV.00 REV. STATUS
32 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : FEEDERS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
31
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
5
6
A
-K28 41
42
-X100:4
44 25.3E
-X100:5
-K81
22
-K81:22
24
-K81:24
29.5E
-X10:21
-K81 31
32
-K81:32
34
-K81:34
29.5E
-X10:24
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-K81
D
8
DVR & DCDB 1
21
C
7
41
42
-K81:42
44
-K81:44
29.5E
-X10:27
-K82 11
12
-K82:12
14
-K82:14
29.6E
-X10:30
62.6B
62.6B
B
35.6D 33.3D
33.3D 35.6D 33.3D
33.3D 35.6D
C
33.3D
33.3E 35.6E 33.3E
33.3E
D
F
E
Refer to protection notice ISO 16016
E
31
REV.04 REV.03 REV.00 REV. STATUS
33 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : SIGNALIZATION 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
32
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
35.6A 35.6A 35.6A 35.6A 35.6B 35.6B 35.6B
35.6B
35.6B 35.6B 35.6C 35.6C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
35.6C
D
35.6C 35.6C 35.6C 35.6C
32.6B 35.6D 35.6D 32.6B 32.6C 35.6D 35.6D 32.6C 32.6C 35.6D 35.6D 32.6C 32.6D
E
35.6D
Refer to protection notice ISO 16016
F
6
7
8
A
CHARGER 1 ALARMS
35.6B
C
5
35.6E 32.6D
-X10:1 -X10:2 -X10:3 -X10:4 -X10:5 -X10:6 -X10:7 -X10:8 -X10:9
-X10:10 -X10:11 -X10:12 -X10:13 -X10:14 -X10:15 -X10:16 -X10:17 -X10:18
X10 1 X10 2 X10 3 X10 4 X10 5 X10 6 X10 7 X10 8 X10 9
MAINS FAULT
X10 10 X10 11 X10 12 X10 13 X10 14 X10 15 X10 16 X10 17 X10 18
COMMON ALARM
B
C
-K81:24 -X10:19
X10 19 X10 20 X10 21
-X10:20 -X10:21 -K81:34
D
-X10:22
X10 22 X10 23 X10 24
-X10:23 -X10:24
BATTERY FAULTY
-K81:44 -X10:25
X10 25 X10 26 X10 27
-X10:26 -X10:27 -K82:14 -X10:28
X10 28 X10 29 X10 30
-X10:29 -X10:30
E 110VDC STATION BATTERY 1 FAULT
32
REV.04 REV.03 REV.00 REV. STATUS
34 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : SIGNAL TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
33
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
36.6A 36.6A 36.6A
36.6A 36.6B
36.6B 36.6B 36.6B 36.6B 36.6B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
36.6B
D
36.6C 36.6C
36.6C 36.6C
36.6C 36.6C
36.6C 36.6C
36.6D 36.6D 36.6D
36.6D 36.6D
E
36.6D
Refer to protection notice ISO 16016
F
6
7
8
A
CHARGER 1 ALARMS
36.6B
C
5
36.6D 36.6D 36.6E
-X10:31
X10 31 X10 32 X10 33
-X10:32 -X10:33
-X10:34
X10 34 X10 35 X10 36 X10 37 X10 38 X10 39 X10 40 X10 41 X10 42
-X10:35 -X10:36 -X10:37 -X10:38 -X10:39 -X10:40 -X10:41 -X10:42
-X10:43 -X10:44
-X10:45 -X10:46
-X10:47 -X10:48
-X10:49 -X10:50
-X10:51 -X10:52 -X10:53
-X10:54 -X10:55 -X10:56
-X10:57 -X10:58 -X10:59
110VDC BATTERY CHARGER 1 FAULT
B
BATTERY CHARGER FAIL
C
X10 43 X10 44
S1 CLOSE
X10 45 X10 46
S1 OPEN
X10 47 X10 48
S2 OPEN
X10 49 X10 50
S2 CLOSE
D
X10 51 X10 52 X10 53
110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW
X10 54 X10 55 X10 56
RECTIFIER FAN FAILURE
X10 57 X10 58 X10 59
BATTERY ROOM VENTILATION FAILURE
E
33
REV.04 REV.03 REV.00 REV. STATUS
35 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
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5
6
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FUNCTION UNIT:
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A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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6
7
8
DVR - 1 A
18.6A 18.6A 18.6A 18.6B 18.6B 18.6B 18.6B 18.6B 18.6B
18.6B 18.6C 18.6C 18.6C 18.6C 18.6C
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D
5
CHARGER - 1
18.6B
C
4
18.6C 18.6C
18.6D 18.6D 18.6D 18.6D 18.6D 18.6D 18.6D 18.6E 18.6E 18.6E 18.6E 18.6E
-X101:1
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2
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3
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7
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8
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9
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-X102 1
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-X102:2
2
-X10:11
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3
-X10:12
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4
-X10:13
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5
-X10:14
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6
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-X102:7
7
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-X102:8
8
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-X102:9
9
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-X103:1
-X103 1
-X10:19
-X103:2
2
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-X103:3
3
-K81:22
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4
-X10:22
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5
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6
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7
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8
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-X103:9
9
-K81:42
-X103:10
10
-X10:28
-X103:11
11
-X10:29
-X103:12
12
-K82:12
33.3A 33.3B 33.3B 33.3B 33.3B 33.3B 33.3B 33.3B
B
33.3B
33.3C 33.3C 33.3C 33.3C 33.3C 33.3C 33.3C
C
33.3C 33.3C
33.3D 33.3D 32.6B 33.3D 33.3D
D
32.6C 33.3E 33.3E 32.6C 33.3E 33.3E 32.6C
F
E
Refer to protection notice ISO 16016
E
34
REV.04 REV.03 REV.00 REV. STATUS
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1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : INTERCONNECTIONS 4
5
6
S320827-01-CHG-01 7
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DVR01
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85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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6
7
8
DVR - 1 A
19.6A 19.6A 19.6A 19.6B 19.6B 19.6B 19.6B 19.6B 19.6B
19.6B 19.6B
19.6C 19.6C 19.6C 19.6C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
5
CHARGER - 1
19.6B
C
4
19.6D 19.6D 19.6D 19.6D
13.3D 13.3D 13.4D 17.4E 17.4E 17.4E 13.2D 13.2D 13.2D
-X104:1
-X104 1
-X10:31
-X104:2
2
-X10:32
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3
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4
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5
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6
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7
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8
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9
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10
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11
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12
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-X105:1
-X105 1
-X10:43
-X105:2
2
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3
-X10:45
-X105:4
4
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-X105:5
5
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-X105:6
6
-X10:48
-X105:7
7
-X10:49
-X105:8
8
-X10:50
-A8:M1-13
-X106 1
-X10:51
-A8:M1-14
2
-X10:52
-A8:M1-15
3
-X10:53
-N061-A01:M5-6
4
-X10:54
-N061-A01:M5-5
5
-X10:55
-N061-A01:M5-4
6
-X10:56
-A8:M1-1
7
-X10:57
-A8:M1-2
8
-X10:58
-A8:M1-3
9
-X10:59
34.3A 34.3B 34.3B 34.3B 34.3B 34.3B 34.3B 34.3B
B
34.3B 34.3C 34.3C 34.3C
34.3C 34.3C 34.3C 34.3C
C
34.3D 34.3D 34.3D 34.3D
34.3D 34.3D 34.3E
D
34.3E 34.3E 34.3E 34.3E 34.3E 34.3E
F
E
Refer to protection notice ISO 16016
E
35
REV.04 REV.03 REV.00 REV. STATUS
37 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01 : INTERCONNECTIONS 4
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6
S320827-01-CHG-01 7
FUNCTION UNIT:
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85 8
4
5
6
7
8
A P1
-T13
-T11
P2
S2
S1
P1
-T14
-T001-P1 1
2
3
P2
S2
S1
P1
-T15 S2
S1 31
41 42.5D 42
42.5E 14 42.5E 22 42.5E 32
21
13
5 6
4
2
3
5
4
6
38.1D
4
38.1D
46.6B 46.6B
B
46.6B
1.5 mm2 [SC]
-S014-21 -S014-18 -S014-16 -S014-20
1
-X001-L3
1.5 mm2
46.4B 46.4B 46.4B 46.4B
12 14
ON
3
-T001-P3
-X001-L2
2
2
1.5 mm2 [SC]
-X001-L1
OFF
-T001-P2
P2
50 mm2
-S1
-T12 1
250/5A, 6VA
200A
4
80-130-180A/0.1A
250/5A, 6VA
-F10
38.1D
80-130-180A/0.1A
250/5A, 6VA
3
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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D
6
4
-F12 6A - Gg
C 5
3
CONT. FUSE
1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
LOAD SWITCH
2
45.6C 11
200A
D
PE
-X01
TRANSFORMER
N
2S3
1S3
2S2
-A061-M8-3 42.1D
-A061-M8-2 42.1D
42.1D
-A061-M8-1
-A061-M20-7 42.4E
-A061-M20-4 42.4E
-A061-M20-1 42.3E
-A061-M1-7 42.3E
42.3E
=NE00+NE -8Q6 250A
1S2
42.3E
3x415V AC +/- 10% ,50 Hz +/-5% TN, Icc = 32 kA
-A061-M1-4
PE
N
-X01
-X01 L3
-X01 L2
E -A061-M1-1
Refer to protection notice ISO 16016
L1
CHARGER INPUT
E
F
-X01
INPUT RFI FILTER
P3
P1
PB273
2S1
RI
-T10 1S1
RU
SI
1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
SU
TI
25 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
TU
RFI FILTER
-Z1
P2
2,5 mm2 [SC]
71E/2015/MELCO/COMN/E13/11205
R
Y
B
36
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
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CUST. REF.:
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85 8
4
5
6
7
8
-A061-CN5
A
-X1
A M7 G
-X4:2
-X5:2
-X6:2
-X7:2
-X8:2
-B1
-B2 2
ϑ
1
TEMP. °C
1
-U061-A2:M8-1
2
ϑ
BRIDGE BUS BAR
5 2 4
-F3
38.7F 1
1
550A
2
-V3
5
-V2
5
-V1
5
C
4
2
4
4
2
38.2D
550A
38.6F 1
-F2 1
38.5F 1
1
550A
2
39.1A
FUSE
2 4
2
FUSE
2 4
2
4
3
2 2
FUSE
-F1
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1
1 3
1
120 mm2 [SC]
-T1 -T001-P1
P1
S1
1
-T001-P2
P2
S2
1
-T001-P3
P3
S3
1
-U061-W03 THYRISTOR BUS BAR
37.8A
TRANSFORMER
D
4
-U061-W04
3
2
THYRISTOR BUS BAR
4
-U061-W05 THYRISTOR BUS BAR
HEAT SINK
7 6
THYRISTOR
7 6
THYRISTOR
3
3
-W012-1
7 BRIDGE BUS BAR
RECTIFIER THYRISTOR SNUBBER CARD
-U061-E01
E
5
4
3
1
39.1C
6
Refer to protection notice ISO 16016
-
2
-U061-W02
E
F
3
L3
L2
-A4
L1
TEMPERATURSENSOR TRANSFORMERWINDING
+
70 mm2
2
6
ϑ
38.2C 1
THYRISTOR
7
HEAT SINK
415/114V, 74.1kVA, DY11
HEAT SINK
PE
2
37.8B
4 3
37.8A
2
D
-L400-A
6
-T1 ϑ
38.8E
TEMP. °C
1
1
B
-B3 2
ϑ
TEMP. °C
-U061-W01
-X8:1
A M6 G
-X7:1
A M5 G
-X6:1
A M4 G
-X5:1
A M3 G
-X4:1
A M2 G
-X3:1
RECTIFIER FIRING CARD
Block Arrangement : _U160-10
A M1 G
-X3:2
1-10
-A5
Navision-No. : Fuse Size 300A: U1140 : 315A 400A: U1141 : 400A 500A: U1142 : 550A 600A: U1143 : 650A
1
C
42.2E
-U061
-X2:1
B
3
-X2:2
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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-U061-E02
-U061-E03
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38.8B
-B061-M18-13
-F1 1
-F2 2
2
4
4
38.5C
-B061-M18-14
2 1
1
38.6C
38.7C
39 03.07.2017 09.05.2017 18.01.2017 DATE
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42.7E
4
37
REV.04 REV.03 REV.00 REV. STATUS
42.7E
-F3
BNB NST SRK DRAWN
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YRV YRV YRV REL.
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DOC-N0.
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4
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150 mm2[SC]
-L1
2
1
HALL I-TRANS
-15
M
+15 1
3
125V, 500A, 0.098mH CHOKE
A
800A/60mV
-R2
B
2
A
-U400
3
38.8C
-L400-A
8
150 mm2[SC]
4
1.5 mm2
2
3
4
4
B
AMMETER
3
-A061-M5-1
3
-A061-M5-2
-A061-M5-3
B 2
I
0-800 A A
1
-P2
-U400.
2.7kΩ RESISTOR
-R1
2x22000μF/220Vdc CAPACITOR
-D1
-U400.
K
-C1
+
RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
-U400.
A
1
2
-W401
-
B
3
50 mm2[SC]
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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38.8E
42.4E
-W012-1
42.4E
42.4E
-W402
12 14
22 24
42.6E 11
42.6E 21
4 3
-F4 FUSE
6A - Gg
C
150 mm2[SC] 3
1
CONT. FUSE ISOLATOR
A
21
33
-W404-1
E
40.2F
40.2F
40.8C
-F16:4
Refer to protection notice ISO 16016
-R404-A
VOLTMETER
E
23
13
LOAD SWITCH
2
U
42.6D 14 45.4C 24
630A
50.3D 34 50.3D 22
3
K
4
0-200 V
1
3
ON
-S2
-P1
OFF
3
1
550A BLOCKING DIODE
2
-A061-M15-1
-V1
2A
42.1C
-A061-M15-4 42.1C
4
D
-F16
F
1
630A
4
2
-F13
2
D
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2
1.5 mm2 [SC]
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YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
CUST. REF.:
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4
5
6
7
8
A -Q411-2
42.5E 42.5E
-A061-M7-3
-U443.
3
-15
-A061-M7-2
-U443.
2
M
-A061-M7-1
-U443.
1
+15
41.1A
-U443
42.5E
HALL I-TRANS
B
3
-R3
B
3
1
A
2
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-P3
SHUNT 400/60mV
3
4 2
400-0-400 A
I
2
AMMETER
1.5 mm2
D
41.1C
C
-F16:4
39.7E
4 3
-F14
2
1.5mm2 [SC]
1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-Q411-6
6A - Gg U-BAT
120 mm2[SC]
RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
D
PE
PB269
RFI FILTER
-Z2 +
-
03.07.2017 09.05.2017 18.01.2017 DATE
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RKO RKO RKO APPR.
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42.1C
-A061-M16-1
41
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
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42.1C
L-
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51.2F
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-X03-L+ 51.2F
39
REV.04 REV.03 REV.00 REV. STATUS
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TO PROTECTION BOX-2 =NL00+NL11
-W404-1 39.7E
39.7E
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Refer to protection notice ISO 16016
F
L+
E
-X03
2.5 mm2 [SC]
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OUTPUT RFI FILTER
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5
6
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FUNCTION UNIT:
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B
2
5
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40.8A
7
8
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B
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C
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35 mm2[SC]
D
-X411
D
4
A
40.8C
C
3
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L-
E
52.1B
52.1A
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Refer to protection notice ISO 16016
F
L+
E
-X411
A
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TO DVR 2 40
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71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
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110 BDT 500 CHG02: CONTROLLER
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48.5E
48.5E
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CUST. REF.:
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M18-24
M18-23
M18-22
M18-21
M18-20
RESET
EARTH F.
ON/OFF
PAR-SW
0V
M18-19
M18-18
FMC
FB1
M19-10
M19-9
M19-8
M19-7
M19-6
M19-5
M19-4
M19-3
M19-2
M19-1
M2-3
M2-2
M2-1
M14-3
M14-2
M14-1
M13-3
M13-3
-X200-7
-X200-6
-X200-5
-X200-4
62.2E
62.2D
62.2D
62.2D
2
1
BATTERY ROOM VENTILATION FAILURE -X10
-X10
6
M18-17
M18-16
M18-15
M18-14
M18-13
TB1
PB280
RECTIFIER CONTROLLER CARD
M18-12
FB2
TB2
PB133
RECTIFIER POWER SUPPLY CARD
M18-11
M18-10
M18-9
M18-8
M18-7
M18-6
ROCB
DR16-PS
+24V
-B061-M18-14
39.7E
M18-5
TEMP
38.8F
44.5E
13
-S2
M-INP
38.8E
-K1 39.7C
14
-F10
14
ING2
11
M13-1
M12-3
M12-2
M12-1
INPUT FILTER PCB
M12
M18-4
BCB
M12-3
M12-2
M12-1
M11
12
M18-3
I-BATT. RICB
ING1
M18-2
M18-1
M10
24
41
M11-3
M11-2
M11-1
M10-3
M10-2
M10-1
-A10
2
44.3A
43.6C
43.1C
43.1B
43.1B
5
-B061-M18-13
37.3B
42
ING2
-F4
37.3B
22
31
ING1
39.7C
21
32
ING0
24
-F10 21
21
37.3B
22
POTENTIOMETER
-F4
13
M11-3
M11-2
3
22
14
EN: Ribbon cable DE: Flachbandkabel
14
12
M7-3
ING0
40.3A
M11-1
M10-3
M10-2
M10-1
M9-3
M9-2
M9-1
-A008-CN1
-A007-CN1
-A061.1-CN1
-A006-CN1
-A005-CN1
4
-A061-M7-3
I-DIFF. 12P
M7-2
M7-1
DR16-BP
-A061-M7-2
+
POTM.
M6-3
+
I-TOT.
M6-2
M6-1
M5-3
M5-2
CN10
1-10
CN9
1-10
CN8
1-10
CN7
1-10
CN11
1-10
CN6
1-10
CN3
1-20
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
-R10
40.3B
40.3B
-A061-M7-1
-A061-M5-3
+ M5-1
+
UPS
39.5B
-A061-M5-2
-A061-M5-1
M20-7
M20-6 L3
39.5B
39.5B
-A061-M20-7
M20-5
M20-4
M20-3
AC-SYNC. L2
37.6E
37.6E
M20-1
U-BATT.
ARC3
-A061-M20-4
L1
M20-2
L3
M1-7
MAINS PS L2
-A061-M20-1
PB134 ARC2
37.6E
RECTIFIER BACK PANEL
L1
-A061-M1-7
M8-1
37.5E
M8-2 ARC1
M1-6
-A061-M8-1
M1-5
-A061-M8-2
M1-4
-A061-M8-3
M1-3
M8-4 COM
-A061-M1-4
M8-5
M1-2
M15-1
M1-1
M15-2
-A061-M1-1
-A061-M15-1
1-10
M15-3
CN5
37.7E M15-4 LED
37.5E
E -A061-CN5
37.7E -A061-M15-4 FP
37.5E
38.8A
37.8E M16-1 -
M16-2
CN4
39.4D -A061-M16-1
+
M16-3
U-OUT.
39.4D M16-4
-
40.7F -A061-M16-4
CI-S
-A1
CI-R
40.6F
1-10
D
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
Refer to protection notice ISO 16016
EN: Ribbon cable DE: Flachbandkabel 1
-
B
3
-
A 2
-
1 7 8
ING:-1 - DVR FAILURE (EMERGENCY LEVEL) ING:-2 - BATTERY CIRCUIT FAULT
FUNCTION UNIT:
A
B
TO UPS
PB250
DR16-MC C
RECTIFIER MICRO-CONTROLLER CARD
DR16-DR
M8-3
D
-F10 E
45.6D
-K2
43
8
F
CHG02
SHEET TOT. PAGES
42 85
3
4
5
6
7
8
A EN: Special ribbon cable DE: Spezielles Flachbandkabel
-A006-CN1
CN1
PB177
TAST & LCD
-A2 1-20
42.2B
-A005-CN1
CN1
PB129
(RT) (GR) (GR) (YE) (RT) (RT) (RT) (RT) (RT) (RT)
AC MAINS FAILURE ACMAINS ON / HEALTHY FLOAT CHARGE BOOST CHARGE CHARGER FAILURE CHARGER HIGH DC VOLTAGE CHARGER OVERLOAD RECT / BATTERY FUSE FAILURE CHARGING FAULT BATTERY TEST FAILURE
B
42.3B
1-10
42.2B
RECTIFIER DISP. WITH KEY PAD
-A3
LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10
RECTIFIER LED INTERFACE CARD
-A004
(FRONT PANEL)
B
2
LED-DR16
A
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
C
-A061.1-CN1
-A7
EN: Special ribbon cable DE: Spezielles Flachbandkabel
-A6
CN1
EN: Special ribbon cable DE: Spezielles Flachbandkabel
RELAY CARD
1-10
M1-18
M1-17
M1-16
M1-15
M1-14
M1-13
RL1
RL 1:- RECTIFIER OK RL 2:- MAINS FAULT RL 3:- U/V LEVEL FOR CHANGE OVER RL 4:RL 5:RL 6:-
D
-A7:M1-18
E
45.3C
-A7:M1-17 44.2D
62.2E
62.2E
-A7:M1-14
-RL3-11
RECTIFIER RELAY CARD
E
Refer to protection notice ISO 16016
RL2 M1-12
M1-11
M1-10
RL3 M1-9
M1-8
M1-7
RL4 M1-6
M1-4
RL5 M1-3
6
9
PB031
M1-2
1
5
PB245
RL6
M1-5
SER-CAN
INTERFACE CARD
F
ARC
1-10
M1-1
D
42.3B
CN1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-A007-CN1
FRONTPANEL HMI
DETAILED ALARM / TERMINAL DESCRIPTION ACCORDING TERMINAL LIST
42
REV.04 REV.03 REV.00 REV. STATUS
44 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
CUST. REF.:
110 BDT 500 CHG02: INTERFACE 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
43
85 8
5
6
- COMMON ALARM grouped as: (X10: 10...18) + Mains failure (A1) + Blown fuses (A2) + High temperature (A3) + Overload (A4) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1)) + DVR failure/Fan failure (I1)
-A008-CN1
RELAY CARD 3 (ALARM)
RL6 : Battery room ventilation failure RL5 : Battery charger fail RL4 : Battery faulty RL3 : Common alarm RL2 : Discharge level 3 RL1 : Mains fault
M1-18
M1-17
M1-16
RL1 M1-15
M1-14
RL2 M1-13
M1-10
RL3 M1-9
M1-8
M1-7
RL4 M1-6
M1-5
M1-4
M1-3
RL5
M1-2
PB031
M1-1
RL6
M1-12
RELAY CARD
1-10
B
-A8:M1-15
+24-0 +24-1
67.3D
67.3D
67.3D
-A8:M1-14
-A8:M1-13
-A8:M1-3
-A8:M1-2
67.3E
-A7:M1-17
43.7E
67.3D
67.3D
-A8:M1-1
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
-J01
+
-J01
-
62.2D 45.1B
D
41
49.3B 31
41
A1
-X061
FROM BATTERY PROTECTION BOX
43
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
E 2
41
-X04-2
49.3E 41
49.3C 31
49.3B 21
31
51.7E
50.3B 41
49.3E 31
49.3C 21
49.3A 11
62.2D
51.8E
50.3B 31
49.3D 21
49.3B 11
-X04-1
50.3B 21
49.3D 11
12 14 22 24 32 34 42 44
-K1-14
Refer to protection notice ISO 16016
50.3A 11
12 14 22 24 32 34 42 44
45.1B
E
12 14 22 24 32 34 42 44
-X061
42.6E 21
12 14 22 24 32 34 42 44
12 14 22 24 32 34 42 44
-24-0
1
45.5C 11
45.1E
A2
-K1
A2
A2
-K11
A1
A1
A1
-K13
A2
-K14
A2
-K15
A1
-24-1
F
- BATTERY CHARGER FAIL grouped as: (X10: 28...36) + Blown fuses (A2) + High temperature (A3) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1))
- BATTERY FAULTY grouped as: (X10: 19...27) + Battery breaker open (A92) + Charging fault (A7) + Battery discharge level 3 (S23) + Battery electrolyte level low + Battery circuit fault (I2)
RECTIFIER RELAY CARD
D
8
A
EN: Special ribbon cable DE: Spezielles Flachbandkabel
-A8
C
7
42.3B
4
M1-11
B
3
CN1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
CUST. REF.:
110 BDT 500 CHG02: INTERFACE
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
45
4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
44
85 8
6
7
8
B
+24-1
A1
11 2
X2
LED
D
A2
-K2
GREEN
LED
14
12
14 X1
24
-H34
GREEN
X2
LED 2
X2
LED
-H33
GREEN
C
11
-S1 37.3C
X1
-H32
GREEN
X2
44.7D
-K1 44.5E
-A7:M1-18
43.7E
X1
-H31
-S2 39.7E
X1
21
45.6D
2
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-A7:M1-17
45.1B
12
23
-A7:M1-17
-K2
62.2D
S3 CLOSED - BATTERY BOX 2
S2 CLOSED - CHARGER 2
-K1-14
22
45.3C
D
5
RECTIFIER HEALTHY - CHARGER 2
S1 CLOSED - CHARGER 2 44.5E
44.7D
C
4
A
2
B
3
24
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-X200-3
-24-1
F
E
Refer to protection notice ISO 16016
E
42.5F 11 45.2C 21 50.3C 31 50.3C 41
12 14 22 24 32 34 42 44
46
44
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
CUST. REF.:
110 BDT 500 CHG02: INPUT 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
45
85 8
4
5
6
7
8
37.7B
37.7B
37.7B
37.4B
37.4B
37.4C
A
-X001-L3
-X001-L2
-X001-L1
-S014-21
-S014-20
-S014-16
B -S014-18
B
3
37.4B
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-L1-2
48.1A
6
4
-F15
2
-L2-4
48.1A
2A 5
3
1 6
1
5
8
A - SELECT SWITCH
0
8
2
6
2
4
6
D
5
1
V - SELECT SWITCH
5 U
2
I
-P12
4
1
1.5 mm2
3
2
1
-SV 8
2
-P11
2
2
-SA
L3-L1
1
L2-L3
11
L1-L2
1.5 mm2 3
0
D
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
F
E
Refer to protection notice ISO 16016
E
I
0-250 A
0-500 V
3
VOLTMETER
3
AMMETER
U
45
REV.04 REV.03 REV.00 REV. STATUS
47 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
CUST. REF.:
110 BDT 500 CHG02: MEASURING 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
46
85 8
4
5
8
1.5 mm2
N N
MCB
2
MCB
1
N N
B
-F090
13A
6A
C
11
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
2
-B090
-S090
THERMOSTAT
1
12
DOOR SWITCH
D
8W
2
N
PE
L
LIGHTING
2
-E090
XC
1.5 mm2
br
150 W HEATER
bl
1
-H090
C
1
D
7
A
-F091
C
6
2
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-J090 T13 / 10A SOCKET
F
54.7B
54.7B
-F091-2
-F091-N
E
Refer to protection notice ISO 16016
E
FROM DCDB 2 (=NL00+NL01) 46
REV.04 REV.03 REV.00 REV. STATUS
48 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 CHG02: HEATING, LIGHTING AND SOCKET SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
47
85 8
4
5
2
4 3
6A - Gg CONT. FUSE ISOLATOR
B
RAIL EARTHING:
1V
380
400
TRANSFORMER
ISOSAFE 1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
PE
C
2V
0
24
2U1
380/400/415Vac 230/24Vac 260 VA
RAIL EARTHING:
-N061-L01
ISOSAFE 0,75 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.
n=1
M6-1
FMC
D
M5-1
1NO 1C 1NC M5-3
M5-4
M5-5
M5-6
FAIL
OK
OK
2NO 2C 2NC
M8-1
M8-2
M8-3
M7-1
M7-3
M7-2
M4-3
M4-1
N CH6 L
M4-2
N CH5 L
-U061-E01
-U061-E02
-U061-E03
-N061-A01:M5-4
-N061-A01-M5-3 42.7E
BRIDGE FAN
67.3D
BRIDGE FAN
67.3D
BRIDGE FAN
-N061-A01:M5-5
M 1AC
67.3D
-N061-A01:M5-6
N
L
M3-1
N CH4 L
22VA
22VA
-N061-E31
M 1AC
M3-2
M3-3
M2-1
N
-N061-E21
N CH3 L
L
M2-3
M1-1 L
M1-2
M1-3 N
-N061-E11
M 1AC
22VA
Refer to protection notice ISO 16016
N CH2 L M2-2
FAN MONITOR CARD
N CH1 L
REL 1.1
FAIL
REL 1.2
M5-2
AC N
-A061-M18-16
L
E
42.7E
M6-2
-N061-A01
M6-3
HF-FILTER
E
F
8
A
-N061-F01
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
7
-L2-4
46.7C
-N061-T01
C
6
-L1-2
46.7B
1U3
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
49
47
REV.04 REV.03 REV.00 REV. STATUS
03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
CUST. REF.:
110 BDT 500 CHG02: VENTILATION BRIDGE 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
48
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
5
-K11 11
12
-X101:1
14
-X101:2
44.4E
-K11 21
-X101:3 22
-X101:4
24
-X101:5
44.4E
-K11 31
-X101:6 32
-X101:7
34
-X101:8
44.4E
-K13
-X101:9
12
-X102:1
14
-X102:2
44.3E
-K13 21
-X102:3 22
-X102:4
24
-X102:5
44.3E
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-K13
D
31
-X102:6 32
-X102:7
34
-X102:8
44.3E
-K14 11
44.2E
-X102:9
12
-X103:1
14
-X103:2 -X103:3
-K14 21
22
-X103:4
24
-X103:5
44.2E
-K14 31
-X103:6
32
-X103:7
34
-X103:8
44.2E
-K14 E
41
-X103:9
42
-X103:10
44
-X103:11
44.2E
Refer to protection notice ISO 16016
F
7
8
A
11
C
6
-X103:12
66.3A 66.3A 66.3A 66.3A 66.3B 66.3B 66.3B
B
66.3B 66.3B
66.3B 66.3B 66.3C 66.3C 66.3C 66.3C 66.3C
C
66.3C 66.3C
66.3D 66.3D 66.3D
66.3D
D
66.3D 66.3D
66.3D 66.3D 66.3D
66.3D
E
66.3E 66.3E
48
REV.04 REV.03 REV.00 REV. STATUS
50 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG02: SIGNALS TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
49
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
5
-K15 11
12
-X104:1
14
-X104:2
44.2E
-K15 21
-X104:3 22
-X104:4
24
-X104:5
44.2E
-K15 31
-X104:6 32
-X104:7
34
-X104:8
44.2E
41
-X104:9 42
-X104:10
44
-X104:11
44.2E
32
8
-X104:12
-X105:1
31
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
45.6D
42
67.3A 67.3A 67.3A 67.3A 67.3B 67.3B 67.3B
B
67.3B 67.3B 67.3B 67.3B 67.3B
-K2
34
D
7
A
-K15
C
6
-X105:2
67.3C 67.3C
C
-K2
44
-X105:3
41 45.6D
-X105:4
67.3C 67.3C
-S2 33
-X105:5
34
-X105:6
39.7E
67.3C 67.3C
-S2 21
-X105:7
22 39.7E
-X105:8
67.3C
D
67.3C
F
E
Refer to protection notice ISO 16016
E
49
REV.04 REV.03 REV.00 REV. STATUS
51 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 CHG02: SIGNALS TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
CHG02
SHEET
TOT. PAGES
50
85 8
6
7
24VDC POWER SUPPLY FROM DVR 2
FROM DVR 2
8
FROM +VE&-VE POLE OF 86th CELL
FROM +VE POLE OF 43rd CELL
2 -X05
1 -X05
5 -X06
4 -X06
4 -X71
3 -X71
L-X02
-X02
L+
120 mm2[SC]
-F11
-F12
2
24
22
-K1
-F13
51.3E 21
-X04
22 24
13
12 14 51.3D 11
4
FUSE
-X04
21
51.3E
3
1
-F1 400A
C
2A 1
-F15
2A 1
-F14
2A 1
1
-F17
2A
2
2
2
2
-F16
2A
1
2A
1
2A
51.3D 14
3
1
LOAD SWITCH
1
400A
2
13
2
4
ON
2
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-S1
1 12
51.2C
2
D
14
120 mm2[SC]
14
D
5
=NL00+G01
-S1 C
4
TO BATTERY BANK 2
2
B
3
A
OFF
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
-K1
5
6
51.2C
SW
SW
LSI+
LSI-
24V+
24V-
NC
C
C
9
10
11
12
E
-X06
-X06
-X06
3
-X71
-X71
VOLTMETER
-X03-L-
NC
8
TO CHARGER 2
A2
U
51.6D 11 51.7C 21
40.4F
40.4F
NO
7
51.2C
L0-200 V
A1
24
22
-K1
-F1
NO
21
L+ -X03-L+
=NL00+G11
3
-P1
FROM CHARGER 2
2
-X03
-X03
1
F
Refer to protection notice ISO 16016
E
INDICATION LED
44.5E
11
ELECTROLYTE LEVEL SENSOR PCB
2A
-H1
-X04-2
4
44.6E
3
-X04-1
2
X1
1
X2
14
-A1
-F1 4
-F18
2
12
11
51.3E
31
1
12 14 22 24 32 34
2
1
2
3
TO BATTERY SYMMETRY CARD
TO DVR2
50
REV.04 REV.03 REV.00 REV. STATUS
52 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 BPB02: BATTERY PROTECTION BOX SWITZERLAND
CONTRACT NO:71E/2015 BDT_C06_WDR_0.065
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
BPB02
SHEET
TOT. PAGES
51
85 8
A
B
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
2
3
4
5
6
7
35 mm2[SC]
8
35 mm2[SC]
-V11-V12-V13 41.7E
-V081-A
A
K
A
K
A
-R200-2
K
160A
-K21
35 mm2[SC]
-K22
41.8E
-K23
5
6
5
6
5
6
3
4
3
4
3
4
1
2
1
2
1
2
21.5E
21.6E
B
21.7E
-Q200-5
-QB-5
57.2A
-F41-2
55.1A
4 3
C 1
3
6A - GG 1
3
1
3
-F15
2
4
2
-F14 6A - GG
55.1B
PE
1
CONT. FUSE ISOLATOR
3
CONT. FUSE ISOLATOR
N
CONT. FUSE ISOLATOR
1
6A - GG
4
-F13
6A - GG
L
2
4
2
-F12
6A - GG
-A13 -K24
OUTPUT
53.6E
-K25
-K26
53.5E
53.4E
D 2
2
-
A
-
2
CONVERTER
1
1
1
INPUT
+
D
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-F11
4
2
-F41-4
C
A
57.1A
21.3B
21.4B
21.6B
21.3B
21.4B
21.6B
21.3B
21.4B
21.6B
59.2C
59.2C
59.3C
-A081-J3-2
E
56.3A
-A081-J3-1 56.3A
-V081-A01-J6-2 53.6B
-V081-A01-J6-1
4 A2
A2
-K23
A1
A1
A1
-K22
53.5B
53.4B
-24V-1
3
3
53.4E
4
-K26
53.5E
4
-K25
53.6E
-K21
21.2E
53.3E
-24V-2
-V081-A01-J4-2 53.2B
53.2B
-V081-A01-J4-1
-V081-A01-J8-1 53.3B
21.1E
+24V-1
Refer to protection notice ISO 16016
E
F
-K24
A2
-V081-A01-J7-1
-V081-J01
-
+
-V081-J01
X06 5
-V081-A01-J7-2
X06 4
53.4B
K
TO BPB02
3
-V14
51
REV.04 REV.03 REV.00 REV. STATUS
53 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 DVR02 : VOLTAGE DROPPER DIODES SWITZERLAND
CONTRACT NO:71E/2015
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
52
85 8
F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE
1 BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
E 52.2E
3
-K25
CONTRACT NO:71E/2015
4 C1
NO2 NC2 C2
NO1 NC1 C1
J1-7
J1-6 J1-5 J1-4
J1-3 J1-2 J1-1
1
RLY1
-K24
21.7D 2 21.7D 4
1
21.6D 2 21.6D 4
1
3 3 21.5D 2 21.5D 4
6 5 6 5 6 5
14 13 14 13 14 13
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN) 110 BDT 500 DVR02 : VOLTAGE DROPPER CONTROLLER
SWITZERLAND
5 6
HIGH
6
J5-1
RLY2
LOW
NC1 J1-8
J3 9 5
RS 232 INTERFACE
PROGRAMING
INPUT 1
J5-2
NO1 J1-9
LOAD-
LOAD+
BAT -
BAT +
2
J6-2
2
-V081-A01-J6 1 J6-1
J7-2
-V081-A01-J7 1 J7-1
-V081-A01-J6-2
-V081-A01-J6-1
-V081-A01-J7-2
-V081-A01-J7-1
-V081-A01-J8-1
-V081-A01-J4-2
-V081-A01-J4-1
52.7E
52.7E
52.4E
52.3E
52.2E
52.2E
52.2E
5
A1
-V081-A01-J1.1 2
-V081-A01-J1.3 2
RLY3
J1-10 C2
POWER SUPPLY
J1-11 NC2
J1-12 NO2
J8-2 UB
3
-V081-A01-J8 1 J8-1
J4-4
J4-3
J4-2
UB
-0V
-0V
+24V
-V081-A01-J4 1 J4-1
4
A2
-K26
J1-13 C1
J1-14 NC1
J1-15 NO1
J1-16 C2
RLY4
J1-17 NC2
J1-18 NO2
J1-19 C1
J1-20 NC1
J1-21 NO1
J1-22 C2
J1-23 NC2
+24V
3
A1
-V081-A01-J1.5 2
DVR CARD
J1-24 NO2
-A01
A1
D
2
A2
A2
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 6 7
INPUT 2
DVR
8
A
B
J2-1
J2-2
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
C
J2-3
J2-4
J2-5
J2-6
RESET
D
-24V-2
E
1
3
52 54
FUNCTION UNIT:
8
F
DVR02
SHEET TOT. PAGES
53 85
4
5
8
-F091-N
-F091-2
1.5 mm2
6A
47.2E
N N
47.2E
2
MCB
6A
1
N
-F090
N
B
MCB
TO CHARGER 2 (=NL00+G11)
-B091
2
-S090
-S091
DOOR SWITCH
DOOR SWITCH
-B090 ϑ
2
THERMOSTAT
1
1
HYDROSTAT
12
2
1
11
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
bl
2
br
C
-E090 150 W HEATER
bl
1
8W LIGHTING
2
2
-H091
XC
8W LIGHTING
XC
1.5 mm2
br
C
-H090
1
D
1
D
7
A
-F091
C
6
2
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
F
23.7B
23.7B
-F091-2
-F091-N
E
Refer to protection notice ISO 16016
E
FROM DCDB1 (=NK00+NK01) 53
REV.04 REV.03 REV.00 REV. STATUS
55 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02: HEATING AND LIGHTING 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
54
85 8
6
7
8
57.3A
5
A
-F31-4
57.3A -F31-2
4
-F41-2
52.8B
-F41-4
52.8C
4 3
B
-F41
2
B
3
1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
6A - Gg CONT. FUSE ISOLATOR
-K27 -A41
-K27 OUTPUT
24
-K27
-
-
+
22
56.2E
CONVERTER
31
32 34
56.2E
A
14 56.3E
-K28 BATTERY CIRCUIT FAIL
21
22 24
56.3E
-K28 31
32 34
56.3E
X10 69 X10 70 X10 71 X10 72 X10 73 X10 74 X10 75 X10 76 X10 77
-K29 11
12
X10 78 X10 79 X10 80 X10 81 X10 82 X10 83 X10 84 X10 85 X10 86
14 56.4E
-K29 21
DVR FAILURE
22 24
56.4E
-K29 31
32 34
56.4E
C OVER VOLTAGE
-U700-J01 -
-U700-J01
11
12
X10 87 X10 88 X10 89 X10 90 X10 91 X10 92 X10 93 X10 94 X10 95
14 56.5E
-K30 21
22 24
56.5E
-K30 -24VDC-9
31
32 34
56.5E
-K31 11
12 14
56.6E
-K31 UNDER VOLTAGE
21
22 24
56.6E
-K31 31
32 34
56.6E
X10 96 X10 97 X10 98 X10 99 X10 100 X10 101 X10 102 X10 103 X10 104
-K32 11
12
X10 105 X10 106 X10 107 X10 108 X10 109 X10 110 X10 111 X10 112 X10 113
14 56.7E
-K32 21
+EARTH FAULT
22 24
56.7E
-K32 31
32 34
56.7E
-EARTH FAULT
E
24.3E
-24VDC-6 62.6D
-24VDC-4 59.1E
-24VDC-3 58.1D
-24VDC-2 56.1E
-24VDC-1 56.2A
+24VDC-1 56.2A
+24VDC-2 56.1D
+24VDC-4
+24VDC-3 58.1D
62.6D
59.1B
+24VDC-6
+24VDC-7 57.2A
24.1E
+24VDC-9
E
Refer to protection notice ISO 16016
11
12
D
-K30
F
-K28
K
+
D
14
21
V41
X10 60 X10 61 X10 62 X10 63 X10 64 X10 65 X10 66 X10 67 X10 68
56.2E
INPUT
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
PE
L
N
11
12
54
REV.04 REV.03 REV.00 REV. STATUS
56 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : MEASURING AND ALARMS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
55
85 8
5
6
7
FROM BPB02
8
-S21 3
A
60.7C
13
14
-X06
2 -X06
1 -X06
-A081-J3-1
52.8E
4
-A081-J3-2
52.8E
55.2E -24VDC-1
55.2E
3
J6-6
J6-5
J6-4
J6-3
J6-2
J6-1
J5-3
J5-2
J5-1
J4-3
J4-2
J4-1
J3-2
J12-1
J3-1
B
-A21
J12-2
B
+24VDC-1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
INPUT 2
INPUT 3
GRD
INP5
INP4
INP3
INP2
INP1
EFD -
GRD
EFD +
BAT -
MID
BAT +
INPUT 1
J9-5 PROGRAMING
POWER SUPPLY
LOAD-
PS +ve
PS -ve
LOAD+
J9-6
INPUT 4
J9-4 J9-3 J9-2
J3
LCD-DISPLAY
6 1
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
MAB W EF
J13
1-10
MULTI ALARM RELAY CARD
FP
ARC RLY1
RLY2
RLY3
RLY4
RLY5
RLY6
NO2 66
65
64
C2
NC2
NO1 63
C1 62
NC1 61
56
55
C2
NO2
NC2 54
NO1 53
C1 52
NC1 51
46
C2
NO2
45
44
NC2
NO1 43
42
C1
NC1 41
NO2 36
35
C2
NC2 34
33
32
31
C1
NO1
NC1
NO2 26
25
C2
NC2 24
NO1 23
22
C1
NC1 21
16
C2 15
14
NO2
NC2
NO1 13
12
11
C1
D
A1
-K32
E A2
-2J7-3 60.4C
-2J7-1
A2
60.4C
A1
-2J6-3
-K31
60.5C
-2J6-1
A1
60.5C
A2
114 115
-K30
A2
X10
X10
A1
A1
-2J3-3
-K29
A2
60.2C
-K28
60.2C
-2J3-1
A1 A2
62.6D
-K27
62.6E
-A12:J2-1
-A12:J2-3
+24VDC-2
E
Refer to protection notice ISO 16016
1-10
-A22
C
J14
J1
MULTI ALARM BOARD WITH EARTH FAULT
55.2E
F
1-10 RELAY CARD 2
NC1
D
J9-1
5
RS 232 INTERFACE RELAY CARD 1
C
9
RLY1: BATTERY CIRCUIT FAIL RLY2: DVR FAILURE RLY3: OVER VOLTAGE RLY4: UNDER VOLTAGE RLY5: +VE EARTH FAULT RLY6: -VE EARTH FAULT
-24VDC-2
55.2E
-K81-A2 55.4C 11 55.4C 21 55.4C 31 59.7C 41
12 14 22 24 32 34 42 44
55.5C 11 55.5C 21 55.5C 31 63.3B 41
12 14 22 24 32 34 42 44
55.6C 11 55.6C 21 55.6C 31
41
12 14 22 24 32 34 42 44
55.4E 11 55.4E 21 55.4E 31 59.7C 41
12 14 22 24 32 34 42 44
55.5E 11 55.5E 21 55.5E 31 60.6C 41
12 14 22 24 32 34 42 44
55.6E 11 55.6E 21 55.6E 31 60.7C 41
59.1E
12 14 22 24 32 34 42 44
55
REV.04 REV.03 REV.00 REV. STATUS
57 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : MULTIALARM BOARD 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
56
85 8
4
5
6
2
6A
1
-QB
3
22 24
57.1B
X10 116 X10 117 X10 118
-QB OPEN
X10 119 X10 120 X10 121
-QB CLOSE
I
I
1
I
2
3
4
59.4C 41
59.4C 31
57.6A 21
-JB
57.5B 11
U2
U1
160A
A1
C11 ON
M
OFF
12 14 22 24 32 34 42 44
5
3
1
8
A
-F31
4
-QB
7
55.2A
55.2A -F31-2
-F31-4
52.8B -QB-5
55.1E +24VDC-7
-R200-2
3
21
-QB 12 11
14
1
R1
6
4
57.1B
2
B
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
A
2 52.8A
1
-K72
B
-K72
27.3E
R4
3
-QB-4
2
R2
27.3E
-K72
-K72
27.3E
D
R3
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
C
4
27.1B
27.3E
-QC-1
-QC-5
-V44
-F32 35 mm2[SC]
2
1
1
2
-V621-2
4
3
4
3
-V621-3
26.8C
26.8D
26.7F
26.7F
D
1
6A
58.5A
-U22-1 3
-R200 250A/60mV
2
58.5A
-U22-3 4
F
-F42-4 58.3A
58.3A
61.1B
61.1B
22-
27+
-F42-2
E
Refer to protection notice ISO 16016
E
56
REV.04 REV.03 REV.00 REV. STATUS
58 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : INCOMER 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
57
85 8
4
7
8
-U22-3
57.1E
57.1D
2A
-P5
2
8
3
B
0-150V
U
A
0-250A
C 3
5
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
55.2E
55.3E
+24VDC-3
-24VDC-3
I2
-
P 20 Z
U2
TRANSDUCER
9
0(4) - 20mA 8
9
I2
P 20 Z
0(4) - 20mA 8
U1
4
+
I1
3
~
2
~
-U22
U2
1
7
U1
4
-
I1
3
+
2
~
1
~
6
-U21
7
D
6
D
6
-U22-1
57.3F -F42-4 4
57.2F -F42-2
-F42
-P4
C
5
A
1
B
3
2
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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TRANSDUCER
F
X10 125
X10 124
X10 122
X10 123
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
110 BDT 500 DVR02 : INSTRUMENTS AND TRANSDUCERS SWITZERLAND
CONTRACT NO:71E/2015
3
4
5
6
CUST. REF.: DOC-N0.
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
58
85 8
4
5
6
7
8
55.1E
BATTERY CIRCUIT FAULT 2
DCDB INCOMER 2 TRIP
DCDB INCOMER 2 ON
BYPASS STEP 3 DVR 2 BYPASSED
+24VDC-4
ELECTROLYTE LEVEL LOW 2 ALARM RESET
A
BYPASS STEP 2 DVR 2 BYPASSED
B
3
BYPASS STEP 1 DVR 2 BYPASSED
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
B +24VDC-5
60.1B
41 1
27.1B
RED
D
LED 2
4
LED
C
-A20-I4
41 X1
-H23
X2
X2
FROM BATTERY FUSE BOX 2
1
-H22 -S22
RED
3
X71 3 X71 4
60.1C
44
42
44
42
14
12
56.5E
11
-K30
56.2E
2
1 LED 2
2
-K27
59.5E
-H22 -S22
RED
X2
LED
-K81
X1
X71 X71 1 2 FROM BATTERY FUSE BOX 2
41
-H21
GREEN
X2
X1
1
X1
1
X1 LED
2
LED
-H48
GREEN
X2
2
-H47
GREEN
2
LED
1
X1
1
-H46
GREEN
X2
-H45
31
57.1B
14
-QB
57.1B
44
42
34
32
13
13
-QB
21.7E
14
-K23
21.6E
14
-K22
21.5E
X2
D
-K21
X1
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
13
-K83-14
55.3E
F
Refer to protection notice ISO 16016
E 56.8E
A1
60.1D
A2
-K82
A2
-K81
A1
-S21-2
-24VDC-4
-24VDC-5
-K81-A2
60.1E
E
-K83-A2
59.5C 11 63.3B 21 63.3C 31 63.3C 41
12 14 22 24 32 34 42 44
63.3D 11
21 31 41
60.1E
12 14 22 24 32 34 42 44
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : LAMPS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
59
85 8
6
7
8
LAMP TEST/DVR FAIL RESET DISTRIBUTION 2
-VE EARTH FAULT DISTRIBUTION 2
+VE EARTH FAULT DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 1
HIGH DC VOLTAGE DISTRIBUTION 2 56.5E
-2J6-1
RED
D
LED 2
2
X2
LED
1
X1
-H29
RED
X2
LED
1
X1
1
-H28
RED
2
LED 2
X2
LED
X1
1
-H27
RED
X2
-H26
RED
2
LED
1
X1
-H25
X2
X2
RED
X1
95
95
ALL TRIP CONTACTS OF THE DISTRIBUTION 2 CIRCUIT BREAKER CONNECTED IN PARALLEL
1
X1
-H24
C
13
-S21
1
44
42
44
56.7E
56.7A 14
-2J7-1
-K32
56.6E
2
56.6E
-K31
60.3E
41
-Q55B
-K83
41
-Q1B
42
-2J6-3
98
56.6E
14
-2J7-3
11
-2J3-1
96
56.7E
12
-2J3-3
96
56.3E
-S21-2
-S21-3
A2
-K83
62.6D
A1
59.8D
B
-K83-14
56.3E
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
LOW DC VOLTAGE DISTRIBUTION 2
+24VDC-5
98
59.8B
D
5
A
59.8B
C
4
2
B
3
DVR FAILURE 1
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
59.8E
F
Refer to protection notice ISO 16016
E 59.8E
-24VDC-5
-K83-A2
-K83
22
21
24 60.3E
60.6C 11 60.3E 21 60.3E 31 60.3F 41
12 14 22 24 32 34 42 44
-K83
32
31
34 60.3E
-K83
42
41
44 60.3E
X10 126 X10 127 X10 128 X10 129 X10 130 X10 131 X10 132 X10 133 X10 134
E
OUTPUT FEEDER TRIP DISTRIBUTION 2
59
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : LAMPS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
60
85 8
6
7
8
B
22-
-Q1B-Q55B
4
57.2F
27+
3
57.1F
Size and quantity of feeders and terminals see pages 85
C
X22 ...
D
X22 ...
D
5
A
2
C
4
1
B
3
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
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F
E
Refer to protection notice ISO 16016
E
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
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5
6
S320827-01-CHG-01 7
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61
85 8
A
B
2
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1
5
CHARGER 1
13.7C 13.7E 14.1D 11.5A
11.5A 11.5A 12.6E 12.6E
6
7
8
DVR & DCDB 1-2
+24-0
-X100 1
+24VDC-7
-24-0
2
-24VDC-7
-X100-3
3
-S11-3
-X100-4
4
-X100:4
-X100-5
5
-X100:5
-X100-6
6
-A12:J2-1
-X100-7
7
-A12:J2-3
-A7:M1-14
8
-X100-8
-RL3-11
9
-X100-9
24.1E 24.3E 30.8D
B
32.6B 32.6B 25.2E 25.2E 27.1C 27.1B
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
4
A
11.5A
C
3
CHARGER 2 44.7C 44.7E 45.1D 42.5A 42.5A 42.5A 42.5A 43.6E 43.6E
+24-0
-X200 1
+24VDC-6
-24-0
2
-24VDC-6
-X200-3
3
-S21-3
-X200-4
4
-X200:4
-X200-5
5
-X200:5
-X200-6
6
-A12:J2-1
-X200-7
7
-A12:J2-3
-A7:M1-14
8
-X200-8
-RL3-11
9
-X200-9
55.1E 55.3E 60.8D
D 63.6B 63.6B 56.2E 56.2E 27.1B 27.1B
F
E
Refer to protection notice ISO 16016
E
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BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01&02 : INTER CONNECTIONS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
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SHEET
TOT. PAGES
62
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
5
6
A
-K28 41
42
-X200:4
44 56.3E
-X200:5
-K81
22
-K81:22
24
-K81:24
59.5E
-X10:21
-K81 31
32
-K81:32
34
-K81:34
59.5E
-X10:24
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
-K81
D
8
DVR & DCDB 2
21
C
7
41
42
-K81:42
44
-K81:44
59.5E
-X10:27
-K82 11
12
-K82:12
14
-K82:14
59.6E
-X10:30
62.6D 62.6D
B
66.6D 64.3D 64.3D
66.6D 64.3D 64.3D
66.6D
C
64.3D 64.3E
66.6E 64.3E 64.3E
D
F
E
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E
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : SIGNALIZATION 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
63
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
66.6A 66.6A 66.6A 66.6A 66.6B 66.6B 66.6B
66.6B
66.6B 66.6B 66.6C 66.6C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
66.6C
D
66.6C 66.6C 66.6C 66.6C
63.6B 66.6D 66.6D 63.6B 63.6C 66.6D 66.6D 63.6C 63.6C 66.6D 66.6D 63.6C 63.6D
E
66.6D
Refer to protection notice ISO 16016
F
6
7
8
A
CHARGER 2 ALARMS
66.6B
C
5
66.6E 63.6D
-X10:1 -X10:2 -X10:3 -X10:4 -X10:5 -X10:6 -X10:7 -X10:8 -X10:9
-X10:10 -X10:11 -X10:12 -X10:13 -X10:14 -X10:15 -X10:16 -X10:17 -X10:18
X10 1 X10 2 X10 3 X10 4 X10 5 X10 6 X10 7 X10 8 X10 9
MAINS FAULT
X10 10 X10 11 X10 12 X10 13 X10 14 X10 15 X10 16 X10 17 X10 18
COMMON ALARM
B
C
-K81:24 -X10:19
X10 19 X10 20 X10 21
-X10:20 -X10:21 -K81:34
D
-X10:22
X10 22 X10 23 X10 24
-X10:23 -X10:24
BATTERY FAULTY
-K81:44 -X10:25
X10 25 X10 26 X10 27
-X10:26 -X10:27 -K82:14 -X10:28
X10 28 X10 29 X10 30
-X10:29 -X10:30
E 110VDC STATION BATTERY 2 FAULT
63
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : SIGNAL TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
64
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
4
67.6A 67.6A 67.6A
67.6A 67.6B
67.6B 67.6B 67.6B 67.6B 67.6B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
67.6B
D
67.6C 67.6C
67.6C 67.6C
67.6C 67.6C
67.6C 67.6C
67.6D 67.6D 67.6D
67.6D 67.6D
E
67.6D
Refer to protection notice ISO 16016
F
6
7
8
A
CHARGER 2 ALARMS
67.6B
C
5
67.6D 67.6D 67.6E
-X10:31
X10 31 X10 32 X10 33
-X10:32 -X10:33
-X10:34
X10 34 X10 35 X10 36 X10 37 X10 38 X10 39 X10 40 X10 41 X10 42
-X10:35 -X10:36 -X10:37 -X10:38 -X10:39 -X10:40 -X10:41 -X10:42
-X10:43 -X10:44
-X10:45 -X10:46
-X10:47 -X10:48
-X10:49 -X10:50
-X10:51 -X10:52 -X10:53
-X10:54 -X10:55 -X10:56
-X10:57 -X10:58 -X10:59
110VDC BATTERY CHARGER 2 FAULT
B
BATTERY CHARGER FAIL
C
X10 43 X10 44
S1 CLOSE
X10 45 X10 46
S1 OPEN
X10 47 X10 48
S2 OPEN
X10 49 X10 50
S2 CLOSE
D
X10 51 X10 52 X10 53
110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW
X10 54 X10 55 X10 56
RECTIFIER FAN FAILURE
X10 57 X10 58 X10 59
BATTERY ROOM VENTILATION FAILURE
E
64
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : SIGNAL TO DCS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
65
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
6
7
8
DVR - 2 A
49.6A 49.6A 49.6A 49.6B 49.6B 49.6B 49.6B 49.6B 49.6B
49.6B 49.6C 49.6C 49.6C 49.6C 49.6C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
5
CHARGER - 2
49.6B
C
4
49.6C 49.6C
49.6D 49.6D 49.6D 49.6D 49.6D 49.6D 49.6D 49.6E 49.6E 49.6E 49.6E 49.6E
-X101:1
-X101 1
-X10:1
-X101:2
2
-X10:2
-X101:3
3
-X10:3
-X101:4
4
-X10:4
-X101:5
5
-X10:5
-X101:6
6
-X10:6
-X101:7
7
-X10:7
-X101:8
8
-X10:8
-X101:9
9
-X10:9
-X102:1
-X102 1
-X10:10
-X102:2
2
-X10:11
-X102:3
3
-X10:12
-X102:4
4
-X10:13
-X102:5
5
-X10:14
-X102:6
6
-X10:15
-X102:7
7
-X10:16
-X102:8
8
-X10:17
-X102:9
9
-X10:18
-X103:1
-X103 1
-X10:19
-X103:2
2
-X10:20
-X103:3
3
-K81:22
-X103:4
4
-X10:22
-X103:5
5
-X10:23
-X103:6
6
-K81:32
-X103:7
7
-X10:25
-X103:8
8
-X10:26
-X103:9
9
-K81:42
-X103:10
10
-X10:28
-X103:11
11
-X10:29
-X103:12
12
-K82:12
64.3A 64.3B 64.3B 64.3B 64.3B 64.3B 64.3B 64.3B
B
64.3B
64.3C 64.3C 64.3C 64.3C 64.3C 64.3C 64.3C
C
64.3C 64.3C
64.3D 64.3D 63.6B 64.3D 64.3D
D
63.6C 64.3E 64.3E 63.6C 64.3E 64.3E 63.6C
F
E
Refer to protection notice ISO 16016
E
65
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RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : INTER CONNECTIONS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
66
85 8
A
B
2
3
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
6
7
8
DVR - 2 A
50.6A 50.6A 50.6A 50.6B 50.6B 50.6B 50.6B 50.6B 50.6B
50.6B 50.6B
50.6C 50.6C 50.6C 50.6C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
D
5
CHARGER - 2
50.6B
C
4
50.6D 50.6D 50.6D 50.6D
44.3D 44.4D 44.4D 48.4E 48.4E 48.4E 44.2D 44.2D 44.2D
-X104:1
-X104 1
-X10:31
-X104:2
2
-X10:32
-X104:3
3
-X10:33
-X104:4
4
-X10:34
-X104:5
5
-X10:35
-X104:6
6
-X10:36
-X104:7
7
-X10:37
-X104:8
8
-X10:38
-X104:9
9
-X10:39
-X104:10
10
-X10:40
-X104:11
11
-X10:41
-X104:12
12
-X10:42
-X105:1
-X105 1
-X10:43
-X105:2
2
-X10:44
-X105:3
3
-X10:45
-X105:4
4
-X10:46
-X105:5
5
-X10:47
-X105:6
6
-X10:48
-X105:7
7
-X10:49
-X105:8
8
-X10:50
-A8:M1-13
-X106 1
-X10:51
-A8:M1-14
2
-X10:52
-A8:M1-15
3
-X10:53
-N061-A01:M5-6
4
-X10:54
-N061-A01:M5-5
5
-X10:55
-N061-A01:M5-4
6
-X10:56
-A8:M1-1
7
-X10:57
-A8:M1-2
8
-X10:58
-A8:M1-3
9
-X10:59
65.3A 65.3B 65.3B 65.3B 65.3B 65.3B 65.3B 65.3B
B
65.3B 65.3C 65.3C 65.3C
65.3C 65.3C 65.3C 65.3C
C
65.3D 65.3D 65.3D 65.3D
65.3D 65.3D 65.3E
D
65.3E 65.3E 65.3E 65.3E 65.3E 65.3E
F
E
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E
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68 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02 : INTER CONNECTIONS 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
67
85 8
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
4 4 4 4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4
TERMINAL SIZE (mm2)
2
1
INPUT 400Vac
INPUT 400Vac
INPUT 400Vac
TO PROTECTION BOX-1
TO DVR 1
TO DVR 1
FROM BATTERY PROTECTON BOX-1
FROM BATTERY PROTECTON BOX-1
AUXILARY SUPPLY 230Vac
AUXILARY SUPPLY 230Vac
AUXILARY SUPPLY 230Vac
BATTERY ROOM VENTILATION FAILURE
BATTERY ROOM VENTILATION FAILURE
6.3E
6.3E
6.3E
6.4E
9.4E
9.4E
10.7E
10.8E
13.5E
13.6E
16.2E
16.2E
16.2E
11.5A
11.5A
SHEET / PATH
-X01
-X01
-X01
-X01
-X03
-X03
-X411
-X411
-X061
-X061
-X090
-X090
-X090
-X10
-X10
CHG01 - X10
CHG01 - -X090
CHG01 - -X061
CHG01 - -X411
CHG01 - -X03
5 6
TERMINAL GROUP INT
E
110 BDT 500 CHG01: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
INPUT 400Vac
6.3E
4
PE
4
N
120
L
120
2
INPUT 400Vac
TO PROTECTION BOX-1
DESCRIPTION
-X01
CHG01 - -X01
3
1
300
L-
300
L+
120
L-
120
L+
120
PE
120
N
L3
120
L2
L1
CHG01
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
67 69
8
F
CHG01
SHEET TOT. PAGES
68 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
4 4 4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5 4 4 4
TERMINAL SIZE (mm2)
4
3
4
2
FROM CHARGER 1
FROM CHARGER 1
TO CHARGER 1
TO CHARGER 1
FROM +VE POLE OF 43rd CELL
FROM +VE&-VE POLE OF 86th CELL
TO BATTERY SYMMETRY CARD
TO BATTERY SYMMETRY CARD
TO BATTERY SYMMETRY CARD
24VDC POWER SUPPLY FROM DVR 1
24VDC POWER SUPPLY FROM DVR 1
TO DVR 1
TO DVR 1
FROM DVR 1
FROM DVR 1
20.2E
20.2E
20.7D
20.8D
20.6B
20.7B
20.6E
20.6E
20.7E
20.5B
20.5B
20.4E
20.5E
20.4B
20.4B
-X03
-X03
-X04
-X04
-X05
-X05
-X06
-X06
-X06
-X06
-X06
-X61
-X61
-X61
-X61
BPB01 - -X61
BPB01 - -X06
BPB01 - -X05
BPB01 - -X04
5 6
TERMINAL GROUP INT
E
110 BDT 500 BPB01: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
TO BATTERY BANK 1
20.2B
-X02
BPB01 - -X03
4
1
4
5
4
4
4
3
4
2
TO BATTERY BANK 1
20.2B
SHEET / PATH
-X02
BPB01 - -X02
3
1
4
2
4
1
300
2
300
1
300
L-
L+
300
L-
L+
BPB01
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
68 70
8
F
BPB01
SHEET TOT. PAGES
69 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 120 4
CONTRACT NO:71E/2015
4
4 4 4
TERMINAL SIZE (mm2)
2
1
120
2
INPUT 400Vac
INPUT 400Vac
INPUT 400Vac
INPUT 400Vac
TO PROTECTION BOX-2
TO DVR 2
TO DVR 2
FROM BATTERY PROTECTION BOX 2
FROM BATTERY PROTECTION BOX 2
BATTERY ROOM VENTILATION FAILURE
BATTERY ROOM VENTILATION FAILURE
37.3E
37.3E
37.3E
37.3E
37.4E
40.4E
40.4E
41.7E
41.8E
44.5E
44.6E
36.5A
36.5A
SHEET / PATH
-X01
-X01
-X01
-X01
-X03
-X03
-X411
-X411
-X061
-X061
-X10
-X10
CHG02 - X10
CHG02 - -X061
CHG02 - -X411
CHG02 - -X03
4 5
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
6
TERMINAL GROUP INT
E
110 BDT 500 CHG02: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
INPUT 400Vac
TO PROTECTION BOX-2
DESCRIPTION
-X01
CHG02 - -X01
3
1
300
L-
300
L+
120
L-
120
L+
120
PE
120
N
L3
120
L2
L1
CHG02
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
69 71
8
F
CHG02
SHEET TOT. PAGES
70 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
4 4 4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5 4 4 4
TERMINAL SIZE (mm2)
4
3
4
2
FROM CHARGER 2
FROM CHARGER 2
TO CHARGER 2
TO CHARGER 2
FROM +VE POLE OF 43rd CELL
FROM +VE&-VE POLE OF 86th CELL
TO BATTERY SYMMWTRY CARD
TO BATTERY SYMMWTRY CARD
TO BATTERY SYMMWTRY CARD
24VDC POWER SUPPLY FROM DVR 2
24VDC POWER SUPPLY FROM DVR 2
TO DVR 2
TO DVR 2
FROM DVR 2
FROM DVR 2
51.2E
51.2E
51.7D
51.8D
51.6B
51.7B
51.6E
51.6E
51.7E
51.5B
51.5B
51.4E
51.5E
51.4B
51.4B
-X03
-X03
-X04
-X04
-X05
-X05
-X06
-X06
-X06
-X06
-X06
-X71
-X71
-X71
-X71
BPB02 - -X61
BPB02 - -X06
BPB02 - -X05
BPB02 - -X04
5 6
TERMINAL GROUP INT
E
110 BDT 500 BPB02: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
TO BATTERY BANK 2
51.2B
-X02
BPB02 - -X03
4
1
4
5
4
4
4
3
4
2
TO BATTERY BANK 2
51.2B
SHEET / PATH
-X02
BPB02 - -X02
3
1
4
2
4
1
300
2
300
1
300
L-
L+
300
L-
L+
BPB02
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
70 72
8
F
BPB02
SHEET TOT. PAGES
71 85
D
4
5
6
7
8
TO BPB01
TO BPB01
ELECTROLYTE LEVEL LOW
ELECTROLYTE LEVEL LOW
ELECTROLYTE LEVEL LOW RESET
ELECTROLYTE LEVEL LOW RESET
21.3D
21.3E
29.5C
29.5C
29.6C
29.6D
X06
X61
X61
X61
X61
DVR01 - X61
A
X06
DVR01 - X06
3
SHEET / PATH
TERMINAL GROUP INT
DESCRIPTION
INTERNAL
B
4
3
4
2
4
1
4
5
4
4
TERMINAL SIZE (mm2)
4
C
4
C
DVR01
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
TERMINAL NO INT
CABLE NO.
D
EXTERNAL
CABLE SECTION
TERMINAL GROUP EXT E
Refer to protection notice ISO 16016
F
E
TERMINAL NO EXT
DESTINATION
71
REV.04 REV.03 REV.00 REV. STATUS
73 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01: TERMINAL LIST 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
72
85 8
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4 4
110 BDT 500 DVR01: TERMINAL LIST
SWITZERLAND
6 4 4 4
E 4
TERMINAL SIZE (mm2)
28
27
4
26
4
25
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
110VDC STATION BATTERY 1 FAULT
33.6B
33.6B
33.6B
33.6B
33.6B
33.6B
33.6C
33.6C
33.6C
33.6C
33.6C
33.6C
33.6C
33.6C
33.6C
33.6D
33.6D
33.6D
33.6D
33.6D
33.6D
33.6E
33.6E
33.6E
33.6E
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
6
TERMINAL GROUP INT
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
INTERNAL
MAINS FAULT
33.6B
X10
5
24
4
23
4
22
4
21
4
20
4
19
MAINS FAULT
33.6B
X10
4
18
4
17
4
16
4
15
4
14
MAINS FAULT
33.6A
SHEET / PATH
X10
DVR01 - X10
3
13
4
12
4
11
4
10
4
9
4
8
4
7
4
6
4
5
4
4
3
4
2
1
DVR01
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
72 74
8
F
DVR01
SHEET TOT. PAGES
73 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4 4
110 BDT 500 DVR01: TERMINAL LIST
SWITZERLAND
6 4 4 4
E 4
TERMINAL SIZE (mm2)
56
55
4
54
4
53
110VDC BATTERY CHARGER 1 FAULT
110VDC BATTERY CHARGER 1 FAULT
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
S1 CLOSE
S1 CLOSE
S1 OPEN
S1 OPEN
S2 OPEN
S2 OPEN
S2 CLOSE
S2 CLOSE
110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW
110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW
110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW
RECTIFIER FAN FAILURE
RECTIFIER FAN FAILURE
RECTIFIER FAN FAILURE
34.6B
34.6B
34.6B
34.6B
34.6B
34.6B
34.6B
34.6B
34.6C
34.6C
34.6C
34.6C
34.6C
34.6C
34.6C
34.6D
34.6D
34.6D
34.6D
34.6D
34.6D
34.6E
34.6E
34.6E
34.6E
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
6
TERMINAL GROUP INT
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
INTERNAL
110VDC BATTERY CHARGER 1 FAULT
34.6A
X10
5
52
4
51
4
50
4
49
4
48
4
47
110VDC STATION BATTERY 1 FAULT
33.6E
X10
4
46
4
45
4
44
4
43
4
42
110VDC STATION BATTERY 1 FAULT
33.6E
SHEET / PATH
X10
3
41
4
40
4
39
4
38
4
37
4
36
4
35
4
34
4
33
4
32
31
4
30
29
DVR01
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
73 75
8
F
DVR01
SHEET TOT. PAGES
74 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4 4
110 BDT 500 DVR01: TERMINAL LIST
SWITZERLAND
6 4 4 4
E 4
TERMINAL SIZE (mm2)
84
83
4
82
4
81
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
24.4C
24.4C
24.4C
24.4C
24.4C
24.4C
24.4C
24.4C
24.4C
24.5C
24.5C
24.5C
24.5C
24.5C
24.5C
24.5C
24.5C
24.5C
24.7C
24.7C
24.7C
24.7C
24.7C
24.7C
24.7C
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
6
TERMINAL GROUP INT
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
INTERNAL
BATTERY ROOM VENTILATION FAILURE
34.6E
X10
5
80
4
79
4
78
4
77
4
76
4
75
BATTERY ROOM VENTILATION FAILURE
34.6E
X10
4
74
4
73
4
72
4
71
4
70
BATTERY ROOM VENTILATION FAILURE
34.6E
SHEET / PATH
X10
3
69
4
68
4
67
4
66
4
65
4
64
4
63
4
62
4
61
4
60
59
4
58
57
DVR01
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
74 76
8
F
DVR01
SHEET TOT. PAGES
75 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 4 4 4
CONTRACT NO:71E/2015
4
4 4 4 4 4 4 4 4 4 4 4 4 4 4
TERMINAL SIZE (mm2)
100
101
102
103
104
105
106
107
108
109
110
111
112
4
99
98
OVER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
24.7C
24.4D
24.4E
24.4E
24.4E
24.4E
24.4E
24.4E
24.4E
24.4E
24.5D
24.5E
24.5E
24.5E
24.5E
24.5E
24.5E
24.5E
24.5E
24.7D
24.7E
24.7E
24.7E
24.7E
24.7E
24.7E
24.7E
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
4 5
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
6
TERMINAL GROUP INT
E
110 BDT 500 DVR01: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
OVER VOLTAGE
24.7C
SHEET / PATH
X10
3
97
4
96
4
95
4
94
4
93
4
92
4
91
4
90
4
89
4
88
87
4
86
85
DVR01
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
75 77
8
F
DVR01
SHEET TOT. PAGES
76 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
TERMINAL SIZE (mm2)
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
DVR01
RKO RKO RKO APPR.
2
+VE EARTH FAULT
+VE EARTH FAULT
-QA OPEN
-QA OPEN
-QA OPEN
-QA CLOSE
-QA CLOSE
-QA CLOSE
-QC OPEN
-QC OPEN
-QC OPEN
-QC CLOSE
-QC CLOSE
-QC CLOSE
VOLTAGE SIGNALIZATION
VOLTAGE SIGNALIZATION
CURRENT SIGNALIZTION
CURRENT SIGNALIZTION
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
MCB FEEDER TRIP DISTRIBUTION 1
25.4E
25.4E
26.6A
26.6A
26.6A
26.6B
26.6B
26.6B
26.8A
26.8A
26.8A
26.8B
26.8B
26.8B
28.3E
28.3E
28.5E
28.5E
30.4E
30.4E
30.4E
30.4E
30.4E
30.4E
30.4F
30.4F
30.4F
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
3
YRV YRV YRV REL.
3
4
CONTRACT NO:71E/2015
4
5
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
6
TERMINAL GROUP INT
E
110 BDT 500 DVR01: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
-EARTH FAULT
24.7E
SHEET / PATH
X10
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
76 78
8
F
DVR01
SHEET TOT. PAGES
77 85
B
C
D
3
4
5
6
7
8
A
B
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
F
E
Refer to protection notice ISO 16016
E
77
REV.04 REV.03 REV.00 REV. STATUS
79 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR01: TERMINAL LIST 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR01
SHEET
TOT. PAGES
78
85 8
D
4
5
6
7
8
TO BPB02
TO BPB02
ELECTROLYTE LEVEL LOW
ELECTROLYTE LEVEL LOW
ELECTROLYTE LEVEL LOW RESET
ELECTROLYTE LEVEL LOW RESET
52.3D
52.3E
59.5C
59.5C
59.6C
59.6D
X06
X71
X71
X71
X71
DVR02 - X71
A
X06
DVR02 - X06
3
SHEET / PATH
TERMINAL GROUP INT
DESCRIPTION
INTERNAL
B
4
3
4
2
4
1
4
5
4
4
TERMINAL SIZE (mm2)
4
C
4
C
DVR02
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
TERMINAL NO INT
CABLE NO.
D
EXTERNAL
CABLE SECTION
TERMINAL GROUP EXT E
Refer to protection notice ISO 16016
F
E
TERMINAL NO EXT
DESTINATION
78
REV.04 REV.03 REV.00 REV. STATUS
80 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02: TERMINAL LIST 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
79
85 8
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4 4
110 BDT 500 DVR02: TERMINAL LIST
SWITZERLAND
6 4 4 4
E 4
TERMINAL SIZE (mm2)
28
27
4
26
4
25
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
MAINS FAULT
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
COMMON ALARM
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
BATTERY FAULTY
110VDC STATION BATTERY 2 FAULT
64.6B
64.6B
64.6B
64.6B
64.6B
64.6B
64.6B
64.6C
64.6C
64.6C
64.6C
64.6C
64.6C
64.6C
64.6C
64.6C
64.6D
64.6D
64.6D
64.6D
64.6D
64.6E
64.6E
64.6E
64.6E
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
6
TERMINAL GROUP INT
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
INTERNAL
MAINS FAULT
64.6B
X10
5
24
4
23
4
22
4
21
4
20
4
18
BATTERY FAULTY
64.6D
X10
4
17
4
16
4
15
4
14
4
13
MAINS FAULT
64.6A
SHEET / PATH
X10
DVR02 - X10
3
12
4
11
4
10
4
9
4
8
4
7
4
6
4
5
4
4
4
3
2
4
19
1
DVR02
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
79 81
8
F
DVR02
SHEET TOT. PAGES
80 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4 4
110 BDT 500 DVR02: TERMINAL LIST
SWITZERLAND
6 4 4 4
E 4
TERMINAL SIZE (mm2)
56
55
4
54
4
53
110VDC BATTERY CHARGER 2 FAULT
110VDC BATTERY CHARGER 2 FAULT
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
BATTERY CHARGER FAIL
S1 CLOSE
S1 CLOSE
S1 OPEN
S1 OPEN
S2 OPEN
S2 OPEN
S2 CLOSE
S2 CLOSE
110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW
110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW
110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW
RECTIFIER FAN FAILURE
RECTIFIER FAN FAILURE
RECTIFIER FAN FAILURE
65.6B
65.6B
65.6B
65.6B
65.6B
65.6B
65.6B
65.6B
65.6C
65.6C
65.6C
65.6C
65.6C
65.6C
65.6C
65.6D
65.6D
65.6D
65.6D
65.6D
65.6D
65.6E
65.6E
65.6E
65.6E
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
6
TERMINAL GROUP INT
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
INTERNAL
110VDC BATTERY CHARGER 2 FAULT
65.6A
X10
5
52
4
51
4
50
4
49
4
48
4
47
110VDC STATION BATTERY 2 FAULT
64.6E
X10
4
46
4
45
4
44
4
43
4
42
110VDC STATION BATTERY 2 FAULT
64.6E
SHEET / PATH
X10
3
41
4
40
4
39
4
38
4
37
4
36
4
35
4
34
4
33
4
32
31
4
30
29
DVR02
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
80 82
8
F
DVR02
SHEET TOT. PAGES
81 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 CONTRACT NO:71E/2015
4
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
4 4 4
110 BDT 500 DVR02: TERMINAL LIST
SWITZERLAND
6 4 4 4
E 4
TERMINAL SIZE (mm2)
84
83
4
82
4
81
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
BATTERY CIRCUIT FAIL
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
DVR FAILURE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
OVER VOLTAGE
55.4C
55.4C
55.4C
55.4C
55.4C
55.4C
55.4C
55.4C
55.4C
55.5C
55.5C
55.5C
55.5C
55.5C
55.5C
55.5C
55.5C
55.5C
55.7C
55.7C
55.7C
55.7C
55.7C
55.7C
55.7C
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
6
TERMINAL GROUP INT
CUST. REF.:
DOC-N0.
S320827-01-CHG-01 7
INTERNAL
BATTERY ROOM VENTILATION FAILURE
65.6E
X10
5
80
4
79
4
78
4
77
4
76
4
75
BATTERY ROOM VENTILATION FAILURE
65.6E
X10
4
74
4
73
4
72
4
71
4
70
BATTERY ROOM VENTILATION FAILURE
65.6E
SHEET / PATH
X10
3
69
4
68
4
67
4
66
4
65
4
64
4
63
4
62
4
61
4
60
59
4
58
57
DVR02
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
81 83
8
F
DVR02
SHEET TOT. PAGES
82 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.
2 YRV YRV YRV REL.
3 4 4 4
CONTRACT NO:71E/2015
4
4 4 4 4 4 4 4 4 4 4 4 4 4 4
TERMINAL SIZE (mm2)
100
101
102
103
104
105
106
107
108
109
110
111
112
4
99
98
OVER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
UNDER VOLTAGE
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
+EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
-EARTH FAULT
55.7C
55.4D
55.4E
55.4E
55.4E
55.4E
55.4E
55.4E
55.4E
55.4E
55.5D
55.5E
55.5E
55.5E
55.5E
55.5E
55.5E
55.5E
55.5E
55.7D
55.7E
55.7E
55.7E
55.7E
55.7E
55.7E
55.7E
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
4 5
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
6
TERMINAL GROUP INT
E
110 BDT 500 DVR02: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
OVER VOLTAGE
55.7C
SHEET / PATH
X10
3
97
4
96
4
95
4
94
4
93
4
92
4
91
4
90
4
89
4
88
87
4
86
85
DVR02
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
82 84
8
F
DVR02
SHEET TOT. PAGES
83 85
D
F REV.04 REV.03 REV.00 REV. STATUS
1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
TERMINAL SIZE (mm2)
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
DVR02
RKO RKO RKO APPR.
2
+VE EARTH FAULT
+VE EARTH FAULT
-QB OPEN
-QB OPEN
-QB OPEN
-QB CLOSE
-QB CLOSE
-QB CLOSE
VOLTAGE SIGNALIZATION
VOLTAGE SIGNALIZATION
CURRENT SIGNALIZATION
CURRENT SIGNALIZATION
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
MCB FEEDER TRIP DISTRIBUTION 2
56.4E
56.4E
57.6A
57.6A
57.6A
57.6B
57.6B
57.6B
58.3E
58.3E
58.5E
58.5E
60.4E
60.4E
60.4E
60.4E
60.4E
60.4E
60.4F
60.4F
60.4F
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
X10
3
YRV YRV YRV REL.
3
4
CONTRACT NO:71E/2015
4
5
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
5
6
TERMINAL GROUP INT
E
110 BDT 500 DVR02: TERMINAL LIST CUST. REF.:
SWITZERLAND DOC-N0.
6
S320827-01-CHG-01 7
INTERNAL
-EARTH FAULT
55.7E
SHEET / PATH
X10
2 7
TERMINAL NO INT
TERMINAL GROUP EXT
FUNCTION UNIT:
EXTERNAL
C
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
B
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
Refer to protection notice ISO 16016
1 8
A
DESCRIPTION
B
C
CABLE NO. D
CABLE SECTION
TERMINAL NO EXT E
DESTINATION
83 85
8
F
DVR02
SHEET TOT. PAGES
84 85
B
C
D
3
4
5
6
7
8
A
B
C
Tous droits réservés / All rights reserved Alle Rechte vorbehalten.
A
2
© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888
1
D
F
E
Refer to protection notice ISO 16016
E
84
REV.04 REV.03 REV.00 REV. STATUS
/ 03.07.2017 09.05.2017 18.01.2017 DATE
1
BNB NST SRK DRAWN
RKO RKO RKO APPR.
2
YRV YRV YRV REL.
71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)
DOC-N0.
SWITZERLAND
CONTRACT NO:71E/2015
3
CUST. REF.:
110 BDT 500 DVR02: TERMINAL LIST 4
5
6
S320827-01-CHG-01 7
FUNCTION UNIT:
F
DVR02
SHEET
TOT. PAGES
85
85 8
System Type:
PA No: / Prod. Start Date: System Number: Part List Factor: Sub-System: Reference A1
A1.1 A1.2 A10 A2 A2 A2 A2 A2 A2 A3 A4 A5 A6 A7 A8
B090 B1 B2 B3
C1 D1
E090 F090 F091 F1 F1
F10 F10 F10 F10 F10 F10 F12 F12
Sheet Part No A2014 A1033 A0069 A0354 A2008
N0001 N1677 N1678 N1723 N1724 A2009 A0243 A2005 A2110 A2010 A2010 B0029 B0023 B0023 B0023
C0037 V0510 E0097 F0138 F0145 F1548 F1552 F2071 F2062 F2073 F0357 F0358 F1298 F0032 F1623
110BDT500
Part List
Name
PA04059 320827-01/02/03 - TAMN,JAMN,ECMN Substations 2 CHARGER 01 & 02 Quantity
Description
1.0
RECTIFIER BACK PANEL BP-DR16 PB134
1.0
BDT RECTIFIER CONTROL CARD DR16-COMP
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 1.0 3.0
BDT DIGITAL INPUT FILTER PCB FOR ING0-2 TAST LCD BDT SCP PB129
FRONT PANEL ALUMINIUM SUPPORT BDT RACK
THYRISTOR FIRING BOARD 6-PULSE INTERFACE CARD RS 232
AEE
RELAY CARD ARC PB031
AEE AEE
MERKI + HITZ AG MERKI + HITZ AG AEE
STATRON/BTB
PB031
AEE
PB031
THERMOSTAT 0-60°C 1NC 10A/250VAC
AEE
547367
SP056683 PB245
RELAY CARD ARC PB031
AEE
PTRACK001
PB177
THYRISTOR SNUBBER CARD 800A
AEE
STATRON
D990008-383
LED INTERFACE CARD LED DR-16 PB177
Rev.B
A0354
D990008-382
COVER FRONTPANEL BDT LARGE
17-07-17
AEE
APMDG07131
SUPPORT PLATE FRONTPANEL LARGE BDT/IDS
MZU
08-03-17
PB133
KALMDG07001
FRONT PANEL FILM BDT RACK
Rev.0
Manufacturer
PB129
BDT CONTROL RACK ASSEMBLY
24.01.2017
Manufacturer Part No PB280
7T.81.0.000.2403
IF TEST AEE AEE
FINDER
THERMOSWITCH OPEN:90°C CLOSE:°C
R2803EP15103490+/-4
MICROTHERM
THERMOSWITCH OPEN:90°C CLOSE:°C
R2803EP15103490+/-4
MICROTHERM
THERMOSWITCH OPEN:90°C CLOSE:°C
R2803EP15103490+/-4
DC CAPACITOR 22000µF 200VDC
K02200223_M0JS
SINGLE DIODE 6A 800V
P600K-E3/54
HEATER 150W 230V WITH THERMOSTAT 65°C
112026
MCB S201 C NA 6A 1P+N ABB
2CDS251103R0064
MCB S201 C NA 13A 1P+N ABB
SEMICONDUCTOR FUSE 550A 690V M8 170M4465 MIKROSWITCH NH1..3 170H0069
SWITCH POS INDICATOR DIN1-3 1/3POL CASE KETO FUSE LOAD ISOLATOR DIN1 3P 250A KETO
MECH FUSE TRIP INDICATOR DIN1-3 1/3POLE KETO TERMINALCOVER 3P DIN1 1PCS TOP
TERMINALCOVER 3P DIN1 1PCS BOTTOM
2CDS251103R0134
ABB ABB
T8092170
JEAN MULLER
T100113000 T8190184
420006
Page 1 of 4
HORN
JEAN MULLER
1966080000
FUSE GG 6A ROUND 10X38 120KA
VISHAY
T8092010
N1085224
FUSEHOLDER 3P FOR 10x38 WSI25/3 690V 32A
KENDEIL
BUSSMANN
T8190185
FUSE 200A DIN1 M1GG200/69/K 690V STRIKER
MICROTHERM
170M4465 170H0069
Revision
YRV JSA
PB134
BDT PS/DR-16 POWER SUPPLY CARD PB133
Date
BUSSMANN
JEAN MULLER JEAN MULLER JEAN MULLER JEAN MULLER WEIDMULLER
DF
Rev.A
Part No Kit Remark
Reference F13 F13 F14 F14 F15 F15 F16 F16 F2 F2 F3 F3 F4 F4
H090
H31-H34 H31-H34 H31-H34 H31-H34 H31-H34 J090 K1 K1 K2 K2
K11 K11 K13 K13 K14 K14 K15 K15 L1
N001 N001 N001 N001 N001 N001 N001 N001 N001
Sheet Part No F0031 F1623 F0031 F1623 F0032 F1623 F0031 F1623 F1548 F1552 F1548 F1552 F0185 F2088
H0106 H0057 H0058 H0064 H0065 H0086 E0177
K0108 K0264 K0108 K0264 K0108 K0264 K0108 K0264 K0108 K0264 K0108 K0264
Quantity
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 3P FOR 10x38 WSI25/3 690V 32A
1966080000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
SEMICONDUCTOR FUSE 550A 690V M8 170M4465
170M4465
BUSSMANN
SEMICONDUCTOR FUSE 550A 690V M8 170M4465
170M4465
BUSSMANN
FUSE 630A DIN3 M3GL630K 500V STRIKER
N3016924
JEAN MULLER
LAMP3605
ALFA ELECTRIC
8 LM2T IL103
LOVATO
2.0 1.0 3.0 1.0 2.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 4.0 4.0 4.0 4.0 4.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
N0644
1.0
N0607 N1325 N0777 N1419 N2021 N1618
4.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
1966090000
Manufacturer
1.0
2.0
1.0 1.0
KI-N0001
Manufacturer Part No
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
L0306
N0598
Description
1.0
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA MIKROSWITCH NH1..3 170H0069 MIKROSWITCH NH1..3 170H0069
FUSE HOLDER DIN3 1P 690V 630A STRIKER
420006
170H0069 170H0069
U3311302
FLUORESCENT LAMP T5 8W/230V/50HZ MOUNTING ADAPTER LOVATO
8 LM2T AU120
INDICATOR LAMP GREEN ROUND LOVATO TEST DIODE FOR LAMPHOLDERS LOVATO
8 LM2T T100
LABELING HOLDER LOVATO 8LM2TAU105
8 LM2T AU105
LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8
8 LM2T LB8
POWER OUTLET UK M1363 FOR DIN RAIL
2CSM259343R0721
RELAY SOCKET 94.04SPA FOR SERIE 55.34
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
55.34.9.024.0094
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
55.34.9.024.0094
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
55.34.9.024.0094
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
55.34.9.024.0094
94.04SPA 94.04SPA 94.04SPA
RELAY SOCKET 94.04SPA FOR SERIE 55.34
94.04SPA
DC CHOKE 125V 500A 0.098mH
IS2-UPRIGHT WITH HINGES H=2000MM DISTANCE BOLTS 4PCS SET FOR ROOF
EV0003
U-BRACKET IS2 CABINET JOINING 54X60X10
BASE-TOP KIT W1000 D800 ABB BOTTOM RAL7032
2 PCS ALU CABLE ENTRY FLANGES W1000 D800 ABB
Page 2 of 4
LOVATO LOVATO LOVATO LOVATO
ABB
FINDER FINDER FINDER FINDER FINDER FINDER FINDER FINDER FINDER FINDER
ABB SACE
EV1007
CABINET JOINING KIT
JEAN MULLER
AM18-22IS2-2
AA9610
LIFTING REINFORCEMENTS M12 2PCS SET
BUSSMANN
VALLE TRAFOR
KI-N0001
LIFTING EYE BOLTS M12 4PCS SET
BUSSMANN
LD70-0.098-B500000000-0H-02N0-N 850534/15M
SET OF SCREWS ASSEMBLY HINGES
DF
FINDER
55.34.9.024.0094
RELAY SOCKET 94.04SPA FOR SERIE 55.34
DF
94.04SPA
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC RELAY SOCKET 94.04SPA FOR SERIE 55.34
DF
FINDER
55.34.9.024.0094
RELAY SOCKET 94.04SPA FOR SERIE 55.34
DF
94.04SPA
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC RELAY SOCKET 94.04SPA FOR SERIE 55.34
WEIDMULLER
ABB SACE STATRON
ABB SACE ABB SACE ABB SACE
10112414.0
STATRON/BTB
EF1080SPEC
ABB SACE
EK1080SPEC
ABB SACE
Part No Kit Remark
Reference N001 N001 N001 N001 N001 N001 N001 N001 N061
N061-A01 N061-A01 N061-E11 N061-E21 N061-E31 N061-F01 N061-F01 N061-L01 N061-T01 P1
P11 P12 P2 P3
R1
R10 R10 R2 R3
S090 S1 S1 S1 S1 S1 S1
SV
SA S2 S2 S2 S2 S2 T1
Sheet Part No
SO-N0415 N0097
SO-N0409 SO-N0410 N0872 N1080 N1082 N1378 U1145
A0342
N1543 E0148 E0148 E0148 F0031 F1623
Z0110 T0350
P0018 P0006 P0131 P0263 P0264
R0003 R0061 R0153 R0172 R0038 S0014
N1286
Q0129 Q0327 Q0328 Q0329 Q0508 S0015 S0025
N1564
Q0082 Q1233 Q1390 Q1392
SO-T0462
Quantity
Description
1.0
DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032
1.0
BACKPANEL 2MM NO CUTOUT H2000XW1000 RAL7032
1.0 0.5 1.0 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
SPECIAL METAL DOCUMENT POCKET DOOR 1000MM
2 SIDECOVER 2MM NO CUTOUT H2000XW800 RAL7032 SIDE SEGREGATION PLATE H2000 X W800MM
2.0 1.0 1.0 1.0 4.0 1.0 3.0 1.0 1.0 1.0
EL2080SPEC
CH102
EV1000
VENTILATION KIT 3 FANS
FAN MONITOR 6X 25-150VA AUX:100-240VAC
ZN1000
V-METER 0-200VDC 72x72MM 90° 1.5%
V-METER 0-500VAC 72x72MM 90° 1.5%
A-METER 0-800ADC/60mV 72X72MM 90° 1.5%
T100-00.26-B400023003-5H-8MN0-N APM-T72-N
ONESTO / COMPLEE
POTENTIOMETERGEAR 2696 10 TURN 6.3MM
2696
B2 60MV
1117.0206
D990008-221
31102
P220-61485-003M1
M220-61325-003M1
SCHNEIDER ELECTRIC SCHNEIDER ELECTRIC SCHNEIDER ELECTRIC SAELZER SAELZER ABB
1SCA105586R1001
Page 3 of 4
MERKI+HITZ AG
1SCA022353R4970
LOAD SWITCH 2P OT630E02K ABB
INPUT TRAFO 6P DY11 415/114V 74.1KVA
LUMEL
MARQUARDT
METECH AG
1SCA022456R7410
TERMINAL SHROUDS LONG 4PCS FOR OT630-800
VISHAY
D990008-355
AUX. CONTACT 1NC OT200-2500/OS16-2500 AUX. CONTACT 1NO FOR OT/OS 16-2500
ATE
BOURNS
SCHNEIDER ELECTRIC
LV429516
COPPER BAR 40X10 TINNED FOR OT630-800
ONESTO / COMPLEE
LV429236
TERMINAL COVER 1PCS INS250-100.250 SHORT A-SELECT SWITCH 0-L1-L2-L3 20A 90°
ONESTO / COMPLEE
SCHNEIDER ELECTRIC
LV429235
V-SELECT SWITCH 0-L1L2-L2L3-L3L1 20A 60°
ONESTO / COMPLEE
29450
REAR CONNECT SHORT 2PCS NS100-250/INV250 LOAD SWITCH 3P 200A 690VAC/63VDC INS250-200
VALLE TRAFOR
ONESTO / COMPLEE
3590S-2-502L
REAR CONNECT LONG 2PCS NS100-250/INV250
DF
APM-C72-N
10SR/2K7/13W
MCCB+LOADSWITCH AUX/TRIP CONTACT 1CO
SUNON EPCOS
RESISTOR 2.7KOHM 13W TYPE 10SR/2K7/13W
DOOR SWITCH 1NC 1117.0206
SUNON
B64290-L45-X830
APM-C72-N
POTENTIOMETER 3590S 5KOHM WITH 10 TURN
STATRON
WEIDMULLER
APM-C72-N
A-METER +-400ADC/60mV 72x72 90° 1.5%
ABB SACE
1966090000
APM-T72-N
A-METER 0-250/5AAC 72X72MM 90° 1.5%
ABB SACE
SUNON
420006
TRAFO 260VA IN:1X380/400/415 OUT:1X230/24V
ABB SACE
DP200A2123XBLGN DP200A2123XBLGN
RFI-FILTER EMC FERRITE N30 2.77 µH
ABB SACE
MERKI+HITZ
FAN SMALL FOR 3 VENTILATION KIT FUSE GG 6A ROUND 10X38 120KA
ABB SACE
D990008-342
DP200A2123XBLGN
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
ABB SACE
STATRON/BTB
FAN SMALL FOR 3 VENTILATION KIT FAN SMALL FOR 3 VENTILATION KIT
ABB SACE
10033074
A0342
MOUNTING PLATE FAN MONITOR CARD
MOUNTINGPLATE SMALL INS100-250 145X250
1.5
ABB SACE
CABINET DOOR CLOSING KIT
CABINET PLINTH FLANGES 100X1000MM HXW 2PCS
1.0 1.5
CH024
EP2010SPEC
ZN8000
SHUNT 400A/60mV
4.0
Manufacturer
EC2012SPEC
CABINET PLINTH FLANGES 100X800MM HXW 2PCS
1.0 1.0
Manufacturer Part No
1SCA022776R7970 SO-T0462
ABB ABB ABB
Part No Kit Remark
Reference T10 T11 T12 T13 T14 T15
U061 U1 U2
V1 V1 V2 V3 Z1 Z2
N100
Sheet Part No T0346 T0010 T0010 T0221 T0221 T0221
U1142 U1044 U1044
V0516 V0319 V0516 V0516 Z0003 Z0002
SO-N0448
Quantity
Description
1.0
TRAFO 150VA IN:3X415 OUT:3X230/3X110 DYN
1.0
CURRENT TRANSFORMER 80-130-180A/0.1A
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.5
Manufacturer Part No
T3G0-00.15-B415022001-5H-8EN0-N
CURRENT TRANSFORMER 80-130-180A/0.1A
Manufacturer
VALLE TRAFOR
ACM7002
SPECIAL IND S.P.A.
CURRENT TRANSFORMER 250/5A, 6VA, cl.1
TAC040250X05
FRER
CURRENT TRANSFORMER 250/5A, 6VA, cl.1
TAC040250X05
ACM7002
CURRENT TRANSFORMER 250/5A, 6VA, cl.1
TAC040250X05
RECTIFIER BRIDGE KIT FORCED COOLING 564A CT 500A HALL CLOSE LOOP 4000:1 REO THYRISTOR MODULE 250A 1600V
WKO/AT/500: BV No. 62B11009
REO
BLOCC550A
THYRISTOR MODULE 250A 1600V THYRISTOR MODULE 250A 1600V FILTER RFI 2P EMIF-B_DER
320827-100 110V MIMIC DIAGRAMM ON DOOR
Page 4 of 4
REO
IXYS INTI
MCC255-16IO1
IXYS
PB273
AEE
MCC255-16IO1
RFI FILTER EMIF-H
FRER
STATRON/BTB
MCC255-16IO1
BLOCKING DIODE 550A 400V BD550A_NC
FRER
10032726
WKO/AT/500: BV No. 62B11009
CT 500A HALL CLOSE LOOP 4000:1 REO
SPECIAL IND S.P.A.
PB269
IXYS
AEE
Part No Kit Remark
System Type:
PA No: / Prod. Start Date: System Number: Part List Factor: Sub-System: Reference A1 F1 F1
F11-F17 F11-F17 F18 F18 H1 H1 H1 H1 K1
K1 N001 N001 P1 S1 S1 S1 S1 S1 S1
Sheet Part No A0035 F1227 F0448 F1530 F0016 F0031 F1623
110BDT500
2 BATTERY PROTECTION BOX 01 & 02 Quantity
7.0 1.0
1.0
K0108 N0483 N0025 P0018
Q0062 Q1399 Q1233 N1357 Q0445 Q0208
1.0 1.0 1.0 1.0 1.0 1.0 1.0
1.0 1.0 1.0
4.0 1.0 1.0
Rev.0
MZU
17-07-17
Rev.B
08-03-17
FUSE 400A DIN2 M2GL400K 500V STRIKER
N2016224
JEAN MULLER
FUSEHOLDER 1P FOR 10x38 500V 32A
5106305.1
FUSE HOLDER DIN2 1P 690V 400A STRIKER
7.0
24.01.2017
JSA
A0035
U2311302
FUSE C10G2 10x38 GL 500V 2A 120KA
C10G2
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A FUSE GG 6A ROUND 10X38 120KA
INDICATOR LAMP GREEN ROUND LOVATO
LOVATO
8 LM2T LB8
LOVATO
LABELING HOLDER LOVATO 8LM2TAU105
8 LM2T AU105
55.34.9.024.0094
RELAY SOCKET 94.04SPA FOR SERIE 55.34 BOX WITH PLATE 800x600x300 IP65 RAL7032
94.04SPA SRN8630SPEC
WALL MOUNTING KIT FOR SR 4 FIXATION EARS
AA1206
V-METER 0-200VDC 72x72MM 90° 1.5%
D990008-254
1SCA022325R6980
Page 1 of 1
FINDER
FINDER ABB ABB ABB
1SCA022353R4970
Handle for OT315..400../12mm
LOVATO
1SCA022736R9650
AUX. CONTACT 1NO FOR OT/OS 16-2500 SHAFT 12MM L=250MM FOR HANDLE
LOVATO
ONESTO / COMPLEE
1SCA022783R1730
COPPER BAR 25X5 TINNED FOR OT315-400
DF
APM-C72-N
LOAD SWITCH 2P OT400E02K ABB
TERMINALSHROUDS SHORT 4PCS FOR OT315-400
SIBA
BUSSMANN
8 LM2T IL103
8 LM2T AU120
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
JEAN MULLER WEIDMULLER
MOUNTING ADAPTER LOVATO
LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8
STATRON
1966090000 420006
Revision
YRV
Manufacturer
2.0
2.0
Date
Manufacturer Part No
SINGLE CELL LIQUID LEVEL SENSOR BOARD
H0086 K0264
Description
1.0
H0058 H0065
Name
PA04069 320827-01/02/03 - TAMN,JAMN,ECMN Substations
2.0 1.0
H0057
Part List
ABB ABB
METECH AG ABB
Rev.A
Part No Kit Remark
System Type:
PA No: / Prod. Start Date: System Number: Part List Factor: Sub-System: Reference A01 A01 A13 A20
A20A A21 A21 A22 A41
B090 B091 E090
F090,F091 F11 F11 F12 F12 F13 F13 F14 F14 F15 F15 F31 F31 F32 F32 F41 F41 F42 F42 H.. H.. H.. H..
Sheet Part No A0299 A0238 A0317 A0341 A0345 A0349 A0238 A2097 A0317 B0029 B0035 E0097 F0138 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623
110BDT500
2 DVR 1/DCDB & DVR 2/DCDB Quantity
Description
1.0
DVR P uP CONTROLLER V2.00 24-220V S24V
1.0
CONVERTER 85-264AC/85-375DC 24VDC 2.5A
1.0 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 4.5
H0086
4.5
H0064
Name
PA04068 320827-01/02/03 - TAMN,JAMN,ECMN Substations
H0058 H0057
Part List
4.5 4.5
PLC MODULE SIPLUS LOGO! 12/24RC COATED
PLC EXTENSION MODULE LOGO DM8 12/24R COATED MAB P V2.00 24-110V S24V 5DI3AISEFBS 12O
CARD HOLDER FOR MAB+DVR CONTROLLER CONVERTER 85-264AC/85-375DC 24VDC 2.5A
17-07-17
Rev.B
STATRON
STATRON ABB
6AG1052-1MD00-2BA6
SIEMENS
A0349
STATRON
STA-RC
STATRON
6AG1055-1MB00-2BY1
7T.81.0.000.2403
HYGROSTAT IGR35F 10-90% 1CO TS35
MZU
08-03-17
A0238
1SVR427032R0000
THERMOSTAT 0-60°C 1NC 10A/250VAC
Rev.0
Manufacturer
A0238
RELAY CARD MAB 6 CO
24.01.2017
Manufacturer Part No 1SVR427032R0000
SIEMENS
STATRON ABB
FINDER
IGR35F
FANDIS
MCB S201 C NA 6A 1P+N ABB FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
2CDS251103R0064 1966090000
ABB WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A
1966090000
WEIDMULLER
8 LM2T IL103
LOVATO
8 LM2T LB8
LOVATO
HEATER 150W 230V WITH THERMOSTAT 65°C
112026
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
FUSE GG 6A ROUND 10X38 120KA
420006
INDICATOR LAMP GREEN ROUND LOVATO MOUNTING ADAPTER LOVATO
8 LM2T AU120
LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 TEST DIODE FOR LAMPHOLDERS LOVATO
8 LM2T T100
Page 1 of 4
Revision
YRV JSA
A0299
CARD HOLDER FOR MAB+DVR CONTROLLER
Date
HORN DF DF DF DF DF DF DF DF DF
LOVATO LOVATO
Rev.A
Part No Kit Remark
Reference H.. H.. H.. H.. H.. H..
H090,H091 H12,H22 H12,H22 H12,H22 K21-K23 K21-K23 K24-K26 K24-K26 K27-K32 K27-K32 K71-K74 K71-K74 K81 K81 K82 K82 K83 K83
N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 P4 P5
Q.. Q.. Q.. Q..
Sheet Part No H0065 H0062 H0057 H0086 H0064 H0065 H0106 H0086 H0064 H0065 K0525
N0785 K0255 K0109 K0264 K0108
Quantity
LABELING HOLDER LOVATO 8LM2TAU105
8.0
MOUNTING ADAPTER LOVATO
8.0 8.0 8.0 8.0 2.0 1.0 1.0 1.0 3.0 6.0 3.0 3.0 6.0
K0544
6.0 2.0
K0264
1.0
K0109 K0108 K0264 K0108 K0264 K0108
2.0 1.0 1.0 1.0 1.0
N0598
1.0 4.0
KI-N0001
1.0
N0644 N0777 N1419 N2021 N1618
SO-N0415 SO-N0415 N1082
SO-N0417 SO-N0418 N1378 P0100 P0031
Q0627 Q0727 Q0777 Q0781
Description
4.5
1.0 0.5 0.5 1.0 1.0 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0
3.0 3.0 3.0 3.0
Manufacturer Part No
Manufacturer
8 LM2T IL104
LOVATO
8 LM2T AU105
INDICATOR LAMP RED ROUND LOVATO
8 LM2T AU120
LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8
8 LM2T LB8
TEST DIODE FOR LAMPHOLDERS LOVATO
8 LM2T T100
LABELING HOLDER LOVATO 8LM2TAU105
8 LM2T AU105
FLUORESCENT LAMP T5 8W/230V/50HZ
LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 LABELING HOLDER LOVATO 8LM2TAU105
CONTACTOR 3P AF50-30-11 COIL:85-275VAC/DC PARALLEL CONNECTION 3P 250A 2XM10 AF45-75 CONTACTOR 3P AL9-30-10 24VDC-15/+10%
SURGE SUPPRESSOR TRANSIL DIODE 12-32VDC RELAY SOCKET 94.04SPA FOR SERIE 55.34
CONTACTOR 4P AL9-22-00 COIL:24VDC-15/+10% SURGE SUPPRESSOR TRANSIL DIODE 12-32VDC
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
LOVATO LOVATO LOVATO
ALFA ELECTRIC
8 LM2T T100
LOVATO
8 LM2T AU105
1SBL357001R7011
D990008-154
1SBL143001R8110
1SBN050020R1000
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
LOVATO
LAMP3605
8 LM2T LB8
TEST DIODE FOR LAMPHOLDERS LOVATO
LOVATO
LOVATO LOVATO
ABB
MECHTRONIK ABB ABB
55.34.9.024.0094
FINDER
1SBL143501R8100
ABB
94.04SPA
1SBN050020R1000
FINDER
ABB
55.34.9.024.0094
FINDER
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
55.34.9.024.0094
FINDER
POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC
55.34.9.024.0094
RELAY SOCKET 94.04SPA FOR SERIE 55.34
94.04SPA
RELAY SOCKET 94.04SPA FOR SERIE 55.34
94.04SPA
RELAY SOCKET 94.04SPA FOR SERIE 55.34
94.04SPA
IS2-UPRIGHT WITH HINGES H=2000MM
850534/15M
SET OF SCREWS ASSEMBLY HINGES
AM18-22IS2-2
DISTANCE BOLTS 4PCS SET FOR ROOF
KI-N0001
CABINET JOINING KIT
EV0003
U-BRACKET IS2 CABINET JOINING 54X60X10
DOOR IS2 WITH OVERLAPPING RAL7032 H2000 X W500MM RIGHT CABINET DOOR CLOSING KIT
V-METER 0-150VDC 72x72MM 90° 1.5%
ABB SACE
STATRON
ABB SACE ABB SACE
EC2012SPEC
DOOR IS2 WITH OVERLAPPING RAL7032 H2000 X W500MM LEFT
FINDER
ABB SACE
EF1080SPEC
DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032
CABINET PLINTH FLANGES 100X1000MM HXW 2PCS
FINDER
STATRON/BTB
EK1080SPEC
DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032
FINDER
10112414
BASE-TOP KIT W1000 D800 ABB BOTTOM RAL7032
2 PCS ALU CABLE ENTRY FLANGES W1000 D800 ABB
FINDER
EC2012SPEC
ZN1000
ED2010SSPEC
EC2080FC5SPEC
EV1000
ABB SACE ABB SACE ABB SACE ABB SACE ABB SACE ABB SACE ABB SACE
APM-C72-N
ONESTO / COMPLEE
MCCB 3P 63A XT2N160 TMG63-200 FFC ABB
1SDA067722R1
ABB
TERMINAL COVER LOW FOR XT2 3P 2PCS
1SDA066657R1
A-METER 0-250ADC/60mV 72X72MM 90° 1.5%
APM-C72-N
BACK SIDE CONNECTION KIT 2 POLE FOR XT2
1SDA066942R1
1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC
1SDA066422R1
Page 2 of 4
ONESTO / COMPLEE ABB ABB ABB
Part No Kit Remark
Reference Q.. Q.. Q..
Sheet Part No N1341 F0968
QA
F0041 Q0631
QA
Q0777
QA QA QA QA QA QB QB QB QB QB QB QB
QC QC QC QC QC QC QC
R100,R200 S090,S091 S11,S21 S11,S21 S11,S21 S11,S21 S12,S22 S12,S22 S12,S22 S2 S2 S2 S2 S3 S3 S3 S3 S4 S4
Q0727 Q0781 N1341
Q1488 Q0770 Q0631 Q0727 Q0777 Q0781 N1341
Q1488 Q0770 Q0631 Q0727 Q0777 Q0781 N1341
Q1488 Q0770 R0029
Quantity 3.0
52.0 0.5
SIGNAL-/AUX CONTACT RIGHT 1CO S200 ABB
52.0 1.0 0.5 2.0 0.5 0.5 0.5 0.5 1.0 0.5 2.0 0.5 0.5 0.5 0.5 1.0 0.5 2.0 0.5 0.5 0.5
S0014
1.0 2.0
S0190
1.0
S0105 H0057 H0065 S0105 S0197
H0057 S0105 S0198
H0057 H0065 S0105 S0191
H0057 H0065 S0105 S0220
Description
MCCB MOUNTINGPLATE SMALL XT2 3P 145X250
2.0 1.0 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0 0.5
MCB S202 M C 32A 2P ABB
MCCB 3P 160A XT2N160 TMG160-480 FFC ABB
Manufacturer Part No
MERKI+HITZ AG
2CDS200922R0001
ABB
2CDS272001R0324 1SDA067726R1
BACK SIDE CONNECTION KIT 2 POLE FOR XT2
1SDA066942R1
TERMINAL COVER LOW FOR XT2 3P 2PCS
1SDA066657R1
1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC
MCCB MOUNTINGPLATE SMALL XT2 3P 145X250
1SDA066422R1
1SDA066942R1 1SDA066657R1
MCCB MOUNTINGPLATE SMALL XT2 3P 145X250
1SDA066422R1
1SDA066942R1 1SDA066657R1
MCCB MOUNTINGPLATE SMALL XT2 3P 145X250
MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 PAD LOCK LEVER LOCK ON&OFF XT2/XT4 SHUNT 250A/60mV
1SDA066422R1 D990008-239
1SDA066465R1 1SDA066592R1 B2 60MV
DOOR SWITCH 1NC 1117.0206
CONTACTOR ELEMENT 1NO LOVATO MOUNTING ADAPTER LOVATO
8 LM2T BL104
MOUNTING ADAPTER LOVATO
8 LM2T AU120
CONTACTOR ELEMENT 1NO LOVATO
8 LM2T C10
KEY SWITCH 1POLE 2POS
8 LM2T S321
MOUNTING ADAPTER LOVATO
8 LM2T AU120
LABELING HOLDER LOVATO 8LM2TAU105
8 LM2T AU105
CONTACTOR ELEMENT 1NO LOVATO
8 LM2T C10
PUSH BUTTON GREEN LENS
8 LM2T B103
MOUNTING ADAPTER LOVATO
8 LM2T AU120
LABELING HOLDER LOVATO 8LM2TAU105
8 LM2T AU105
CONTACTOR ELEMENT 1NO LOVATO
8 LM2T C10
KEY SWITCH ACTUATOR 3POS SPRING RETURN
8 LM2T S370
Page 3 of 4
ABB ABB ABB ABB
MERKI+HITZ AG ABB ABB
LUMEL
LOVATO
8 LM2T C10
PUSH BUTTON RED ILLUMINATED
ABB
8 LM2T B102
8 LM2T AU105
CONTACTOR ELEMENT 1NO LOVATO
ABB
MARQUARDT
8 LM2T AU120
LABELING HOLDER LOVATO 8LM2TAU105
ABB
1117.0206
8 LM2T C10
PUSH BUTTON BLACK LENS
ABB
ABB
1SDA067726R1
1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC
ABB
1SDA066592R1
MCCB 3P 160A XT2N160 TMG160-480 FFC ABB TERMINAL COVER LOW FOR XT2 3P 2PCS
ABB
MERKI+HITZ AG
1SDA066465R1
BACK SIDE CONNECTION KIT 2 POLE FOR XT2
ABB
D990008-239
MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 PAD LOCK LEVER LOCK ON&OFF XT2/XT4
ABB
ABB
1SDA067726R1
1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC
ABB
1SDA066592R1
MCCB 3P 160A XT2N160 TMG160-480 FFC ABB TERMINAL COVER LOW FOR XT2 3P 2PCS
ABB
MERKI+HITZ AG
1SDA066465R1
BACK SIDE CONNECTION KIT 2 POLE FOR XT2
ABB
D990008-239
MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 PAD LOCK LEVER LOCK ON&OFF XT2/XT4
Manufacturer
D990008-239
LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO
Part No Kit Remark
Reference S4 S4
U11,U21 U12,U22 V14 V41
V43,V44
V11-V12-V13
Sheet Part No H0057 H0065 U1163 U1154
V0510 V0510 V0273 V0587
Quantity
Description
0.5
MOUNTING ADAPTER LOVATO
1.0
TRANSDUCER 0-150VDC/4-20mA U=20-40VUC
0.5 1.0 1.0 1.0 1.0 1.0
Manufacturer Part No
Manufacturer
8 LM2T AU105
LOVATO
8 LM2T AU120
LABELING HOLDER LOVATO 8LM2TAU105
P20H-7DG-2-2
TRANSDUCER 0-60mVDC/4-20mA U=20-40VUC
P20-2-2-59-00-8
SINGLE DIODE 6A 800V
P600K-E3/54
SINGLE DIODE 6A 800V
P600K-E3/54
DIODE MODULE 2 DIODE DSI 2X55-12A
DSI 2x55-12A
DROPPING DIODE 160A 16.8V ACC SSGZ0075
SSGZ 168/42-16,8/160-42/7
Page 4 of 4
LOVATO LUMEL LUMEL
VISHAY VISHAY IXYS
REO
Part No Kit Remark
BDT Manual
CHAPTER 8.2
FACTORY ROUTINE TEST REPORT
STATRON
Monogement Syslem
Title: Rouline Test Reporl PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dqte: l2/08/2O16
GEI
orderNo.: 320827
System Tog:
system: I l0BDT500
Prep.:
Appr.: YRV
VGR
Dote:
Test Eng¡neer
Lost Vers.: 2/28/2016 Document No: 320822-0 1 -CHG-01 Revision:
0
26.O4.2O17
Check:
74.
2.1 5.
2
tZ
Rouline Test Report r
.l0BDT500
132/33/l lkV TAMN Mitsubishi Electric Corporotion Description
SeriolNo
TAG No
Chorger I Chorger 2
320827-01-CHG-02
DVR I / Disiribution DVR 2/ DisTribution Fuse Box I Fuse Box 2
320827-01-DVR-0r 320827-01-DVR-02 320827-01-BPB-0r 320827-01-BPB-02
320827-01-CHG-01
MAIN DATA
lnpul voltoge lnput frequency Nominoloutpuf volloge Floot voltoge Boost voltoge Monuolchorge Nominoloutput current Bottery chorging current Bottery type No. of cells
3x 415 S0 I
Vo.
Hz
+10% +S%
/ -10% / -S%
l0 vd.
\22.1
V dc
137.ó V6"
l4l .9
Vdc
450 Adc 320.0 46" Ni-Cd
8ó cells
Poge
1/33
STATRON Title: Routine Tesl Reporl PKE Appr.:
Prep.:
Monogemenl System Ref. No. Q_07-00_14-E
Dote:12/08/2016
GEI
orderNo.: 320827
System Tog:
sysrem: I l0BDT500
Prep.:
I
Appr-:
YRV
Visuol lnspeclion & PhysicolVerificolion on
l.l
Component check
1.2
Cobinet configurotion
Cobinet colors
.3
Proiection Degree
1.4
Coble Entry Glond plotes 1.6
Worning lobels
1.7
Lobeling
1.8 Wire
Item
t.l 0 lnterconnection coble Screw tighiening check
Check
Specified
Moin componenis dimensions door hinges lcut outs
refer lo single line
diogrom
(SLD)
see drowings
outside
RAL 7032
inside
RAL 7032
bose frome
RAt70t 2
tP4t
boltom stondord
occording to
ú
spot check
d
Red Yellow
Neutrql Protective eorth
block green/yellow
DC+ DC-
block
power
lightening check wilh color morkings
ú
Q_08_00_2ó
Phose Ll Phqse L2 Phose L3
contro¡
ú
d
(yes)
Terminol Morking
t
Remorks
ú
lP20 open doors
color code
r.9 Wire morkings
I I
VGR
Lost Vers.: 2/28/2016 Documenl No: 320827-01 -CHG-01 Revis¡on: 0 26.04.2017
I
Blue
Red
spot check
see drowings
spot check
t
I t
Notes
2
33
ST TRON
Monogemenl System
Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
crder No.:
Dole: l2/08/2016
GEI System
320827
system: I l0BDT500
Prep.:
log: Appr.: YRV
VGR
Ref. No. Q_07_00_14_E Lqst Vers.: 2/28/2016 Documenf No: 320827-0 I -CHG-0 Revision: 0 26.04.2017
I
2 Meosurement orrongement 2.1 Block diogrom
U¡ot
2.2 Legend Symbol
Description
Symbol
Descriplion
U¡n
AC inpul volloge
vl
U¿"
DC voltoge
tvl
lin
AC input current
tAl
lo.
DC current
tAl
Pa"
DC power
lkwl
Urip
DC voltoge ripple
Uoot
DC bottery
voltoge
tvl
loot
DC botfery
currenl
tAl
e. /Þ.tn vtn/, Pfin fin
AC input
power
AC inpul power AC input
[kVA/kW]
foctor tl
frequency
[Hz]
tvI
Notes:
Poge
3 /33
Monogemenl Syslem
STATRON Title: Routine Test Reporl Prep.: PKE Aoor.:
Ref. No. Q_07-00_14*E
Dole: 12/O8/2016
GEI
orderNo.: 320827
System
sysrem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2016
log:
Document No: Appr-:
VGR
Revis¡on:
YRV
320827 -0 1 -C HG-O I
0
26.04.2017
3 High Voltoge & lnsulolion Tesl 3.1 Test descriplion rDescriplion 3.r.1 High voltoge (HV) IECóO14ó
3.1.2
lnsulotion test ofter HV ,lECóO14ó
3.r.3 Eorth continuity test
3.t.4 Eqrih scheme
Item
Specified
octive / eorth
2.8 kV DC / I min Q_08_00_2s_E
500vDc > 500ko
octive / eorth
Q_08_00_25_E
check of eorth connections DC circuit
Remorks
Test
Test
I
Test 2
visuol check
Test 3
none - flooting
Test 4
3.2 Syslem comporlmenls
Comportment Chorger I
I t
Test
Test 2
Test 3
t
ú
ø
d
320827-0 r-DVR-01
ú
d
t
d
DVR 2/ Distribution 320827-O1-DVR-02
ú
d
øtø
{
d
d
t
t
ú
ú
d
320827-0 r-CHG-0
r
Chorger 2 320827-01-CHG-O2 DVR
I / Distribution
Fuse Box 2 320827-01-BPB-02
I
t
Test 4
Remorks
Notes
Poge
4
33
Monogemenl Syslem
STATRON p
ne
Ref. No. Q-07_00-'14-E
Dote: 12.08.2016
.: GEI
PKE
P
No.:320827
Lost Vers.: 28.O2.2O16 Document No: 320827-0 l Revìsion: 0 26.04.2017
Syslem Tog: Prep.:
r 1 0BDT500
VGR
Appr.: YRV
4 Settings Chorger I DescripTîon 4.1 DIP
Switches ond Jumper
4.2 Firmwore
lÌem
Specified
Hordwore setiings
See jumper list
toolkil
5. r 0.0
DRI ó
ObjecT file
Soflwore PoromeTers of
4.3
Boosl Dqlo Boosl voltoge Floot to boost voltoge BoosT
to floot voltoge
Flool to boost current Boost to floot current Boost sofety timer
Moins foult deloy
Aulo boost control Deloy BoostFloot Timed Boost Time 4.4
ofter moins foult current or voltoge conlrolled time controlled time controlled
Version
enobled
High floot voltoge Low floot voltoge High floof deloy
qt filter l0%looO
3
CU RRE NT
5 min 480 min
Disploy Menu 122.9 vd" I I7.8 vdc I 10.0 vd.
Dischorge level Dischorge level2 Dischorge level3 Mox. botiery currenl
lrr
9ó Ad. 720 min l0 min
320.0 Adc 720 min
I
g
0.0 vd.
Mox. boltery current Equolize sofety timer
Floot volloge
.t.tii.åc2
256 Ad.
Equolize stort voltoge
Poromelers of Botlery Dolo
ø
999.0 vdc
enobled 142.0 vd. I03.9 vd.
Voltoge
Remorks
4.19.O
I38.3 vd"
voltoge controlled voltoge controlled current controlled current controlled
Disploy Menu
Mox. Equ
4.5
Disploy Menu
Check
94.6 Yd" 320.0 Ad" ,l25.0
ø for info Vo" ot filter /0%lood
,r9*L,
zu
d \¿LÌ
Ao.
.
3.21fl...
Vo" ot filter
lj%lood
no"
vdc
I 15.0 vd.
lime controlled
0 sec
Noies
l-i
/33
SÎATRON
Monogemeni Syslem Ref. No. Q_07_00_14_E LosI Vers.: 28.02.2016 Documenl No: 320822-0 I -CHG-0,ì Rev¡sion: 0 26.04.2017
Title: Rouline Test Report Prep.:
PKE
order No.:
320827
system: I l0BDT500 4.6
Dote: 12.08.2016
Appr.: GEI Syslem Tog: Prep.:
VGR
Appr.:
YRV
Porometers of
Dolo Frequency
ln
oltoge
ø
Disploy Menu
high (OFF volue) nominol low (OFF volue) high (OFF volue) nominol low (OFF volue)
53.0 50.0 47.0 477.2 415.0 352.7
Hz Hz
hysteresis l%
VÕ"
hysteresis 5%
v". V""
hysteresîs 5%
c
4.7
Nominol volloge lNominol currenï Mox current limitotion Mox. output voltoge Min. oulput voltoge
Emergency voltoge Mox output deloy 4.8 Disploy longuoge 4.9
hysteresis 1%
Hz
Poromelers of Porollel
Rectifier posiiion
100% 102%
shutdown olorm low (OFF volue) shutdown Disploy Menu
10.0 vdc 450 Ad"
459 Ad.
þ..9,8.. no"
140.0 vd" 94.0 vdc I21.0 vdc
5 sec English
V
Disploy Menu
0l
Noles:
6
33
Monogemenl Syslem
STATRON
Ref. No. Q-07-00-'14-E
TiTle: Rouline Test Report
Prep.: order No.:
PKE
Appr.:
Dote: 12.08.2016
GEI System
320827
system: I l0BDT500
log:
Prep.:
Appr.: YRV
VGR
Lost Vers.: 28.02.2016 ,ì Documenl No: 320827-0 -CHG-0 Revis¡on: 0 26.04.2017
1
5 Options Chorger I 5.1 Moin Breokers: Description Chorger
input
DC breoker
Type F
I Ò+S
F4+S2
l
Roting Seiting
Fuse+switc Fuse+switc
ó30
h
Moniforing Door Term
il,n: NA
200
h
HMI
l.:
NA
Ir¡'l
NA
lrl
NA
Check
Mimic
xl0:43,44-NO Xl0r¿5.4ó-ñC
ø
Mimic
Xì0:4/,4-NO
ø
Xì0:49,5GNc
Remorks Terminols in DCDB Terminols in DCDB
5.2 Optlons Description Blocking of boosi chorge
Cobinef interior light Cobinet spoce heoter Power plug
Type
Setting
HMI
MoniÌori Door
Term
Botlery Room Fon Foilure
with door switch thermostol controlled british stondord
Supply:
24OY AC
Supply
240Y AC
25"C
Supply:240V AC
Check
Remorks
t
V1 W
c
I
5.3 Anolog or Digilollnslrumenls on Dimension
R
72x72
/ confi
llem
/90' /!1.5%
Check
g d
AC lnput Voltoge
0-500 Voc
-Pll
AC lnput Current
i0-250 Aoc
-P12
ú
Phose Seleclor Switch
V/A-Selector
.SV/SA
ø
DC Voltoge
0-200 Vdc
-Pì
Ø
DC Cunent
0-800 Adc
DÔ 'tz
Bottery Current
400-0-400
-P3
Remorks
d d
Notes:
l'.ï /33
STATRON
Monogement System
Title: Routine Tesl Reporl
PKE
Prep.:
Dote: 8/12/2016
Appr.: GEI
crderNo.: 320827
SysÌem Tog:
sysrem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827-01 -CHG-01 Rev¡sion: 0 26.04.2017
5.4 Cooling Specified
Cooling method
check funct
cooling
of fqns
Check lRemorks
t
5.5 Botlery Breoker Box I 5.5.1 Mecqnicol Descri
/ visuol check llem
on
Specified
Check
Dimensions
ó00x800x300
ø
Breoker box color
RAL 7032
ú
tP54
ú
outside with
Protection degree
doors
'lP2O
Coble entry
Remorks
bottom component slickers
Lobel ng
spot check
ú
Monitorinq Door Term.
Check
Remorks
ú
Aux/Sig
Check
Remorks
numbers
5.5.2 Electricol check Description Bottery
breoker
Type
Fl+Sl
Fuse+switc h
Roiing Setting 400 A
lr¡ri
NA
l.l
NA
HMI
5.5.3 Anolog or Digitol lnshumenls Descri
n
Dimension
!q!gq 199¡1!s 72x72 / 90" / tl.5%
trem
ú
l
Bottery Voltoge
0-200 Vdc
P
W
5.ó Lomp indicotions BANERY ISOLATOR ON/FUSE OK
LAMP
GREEN
HI
ú
Notes
l'î
/33
STATRON
Monogement System
Title: Rouline Tesl Reporl Prep.: PKE Appr.:
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/201ó Document No: 320827-01 -CHG-0 Revision: 0 26.04.2017
Dqte: l2/08/2016
GEI
orderNo.: 320827
Syslem
sysrem: I l0BDT500
Prep-:
log:
VGR
Appr.: YRV
I
ó Humon Mochine Inlerfoce (HMl) Chorger I ó.1 Mimic diogrom
v2 V1
v4
VI
Rectifier Moins lnpul
v2
Reclifier
V3
Rectifier Operotion
Mode v4
V5
Bottery
lRectifier Output
Funclion Rectifier moins input OK Rectifier moins input foilure Rectifier operoiing correctly Rectifier foilure, blocked or OFF
Check Remork
Floot chorge operotion Boost chorge operotion
Lit-up Lit-up Lit-up Lit-up Lit-up Lit-up
Mqnuol
Lil-u
o erotion
green red green red green
oronge
red Lil-up green
Botlery OK ond BCB closed Botlery in dischorge or in tesl Lit-up oronge Bott.disconnected or lest foiled Lit-u red Rectifier outpul OK Lit-up green ul not OK Rectifier red
t ú
Option
ú
o
ú
d
Notes:
Poge
9 /33
ST ÎRON Title: Rouline Tesl Reporl Prep.: PKE Appr.:
Monogemenl System Ref. No. Q_07_00-14_E
Dote: 8/12/2016
GEI
orderNo.: 320827
System Tog:
syslem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01 Revision: 0 26.04.2017
ó.2 Alqrms Descri
Item AI
Moins Foult iFuse Blown High Temperoture
Overlood High Output Voltoge Low Outpui Voltoge Chorging Foult Fon Foilure Open Breoker
lnput
Br.
Output Br. Open Common Alorm
A3 A4 A5 Aó A7 A8 A9
A9l;LCD Row
Forced cooling
w
A92+A7+523+lng0+ln92
ú # ú ú út d ú ú
1
492;LCD Row 2 493;LCD Row 3 All sec A12 5ec
sec
+A93+n{St )+At 7
lng0
sec sec sec
J
sr S2
S2l;LCD Row
I
S22;LCD Row 2 S23;LCD Row 3
w,
53l;LCD
ú trL ú
ø
s3
Floot Chorge Boosl Chorge
532;LCD S33;LCD
Monuol Chorge Bottery OK Bottery under Test
Remork
d
Bottery Foulty Bottery Chorger Foil Ar3 Bottery room ventilotion foilure Al4 Á.17 Control Error Loop Common Alorm /.32 Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Boftery Chorge
Che
M
Open
Botiery Br. Open
ed
s4 s5 INGO
INGI ING2
w Botlery room venlilqlion foilure DVR f oilure (emergency level)
Notes
Poge
l0 /
33
STATRON
Monogement System
Title: Routine Tesl Reporl Prep.: order No.:
PKE
Ref. No. Q_07_00-14_E
Dole: 8/12/2016
Appr.: GEI
Lost Vers.: 2/28/2O16 DocumenÌ No:
SysÌem Tog:
320827
syslem: ì l0BDT500
Prep.:
Appr.: YRV
VGR
Revision:
320822-01 -CHG-0 l
0
26.04.2O17
ó.3 tED ond Disploy Item
on
ó.4
LED Test
Tesl-button on HMI
Disploy meosurments
lnpul / Outpul
LED
ified LED
Remork
funclion test
LEDI-LEDIO
ted
t
function
ponel / Alorm confígurolion
LED LED
1
Color red
Description AC moins foilure
LED2
green
AC Moins ON
LED3
green
Floot Chorge
LED4
yellow
Boost Chorge
LED5
red
Deloy Check
Detoils
/ Heolthy
Chorger Foilure
LEDó
red
Chorger High DC Voltoge
LEDT
red
Chorger Overloqd
LEDS
red
Rect.
LED9
red
Chorging Foult
LEDIO
red
Botiery Tesl Foilure
/ Bottery Fuse Foilure
configurotion
0
AI
configurotion n(Al) configurotion
tt
0
s3r
configurotion:
0
s32
configurotion:
l
A2{43+A5+Aó+A7+Æ+A9t +A93+ñ{Sl)+Aì 7
|
configurotion: A5
configurolion: A4
configurotion: M+A9 configurotion: A7
configurotion: Ar9
30 30 30 ô 0 0
Remork
ø
t t
ø ø ú ø ú ø
d
Hord
coded
obÌ.file
Notes:
il /33
ST TRON
Monogemenl Syslem Ref. No. Q-07_00-14_E
Title: Rouline Tesl Reporl
PKE
Prep.: order No.:
Dote: 8/12/2016
Appr.: GEI
Documenl No:
System Tq9:
320827
sysrem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2016
Appr.: YRV
VGR
Revision:
320822-01 -CHG-01
0
26.04.2017
ó.5 Alorm Reloy cord Descripiion ó.5.1
Alorm reloy cord
Reloy
I
(ARCI)
Deloils
instolled
Reclifier ok
RLI
Moins Foult
RL2:
U/V Level for chonge over
RL3: RL4: RL5: RLó:
6.5.2 Alorm reloy cqrd
2 (ARC2)
Common Alorm
RL3
Bottery room ventilotion
foilure
configurolion AI
configurotion s22
l
RL4: RL5 RLó
0 U
ô
configurotion configurotion:
d
configurotion:
lsecl AI
RL2
Boltery chorger foilure
sr
configurolion:
Dischorge level 3
Botiery fouliy
Isec]
configurotion
instolled
Moins foult
Deloy Check Remork
configurotion: s23
configurotion:
Ail configurotion: A12
configurotion: At3 configurotion ¡.14
0 U
0 0 0 0
I
Notes
l'ï; /33
STATRON
Monogemenf Syslem
Title: Rouline Test Reporl Preo.: order No.:
PKE
Ref. No. Q-07-00-14-E
Dqle: l2/08/201ó
Appr.: GEI Syslem Tog:
320827
syslem: I l0BDT500
Prep.:
Dolo Uin
Vo.
3x 415
no.
+10%
U,^ r.,
Toleronces
Uo.
U.,.,'^^'.
Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01
/
=
!1
<
2
7
50
Hz
Ud.
1.,.^.-
%
loi
full
Revision:
tt ubÕt
l0 vdc
I
no.n
-10%
7 îmsl
Appr.: YRV
VGR
_
tt Uh^l h^^ct _ -
450 A.{.
lood 2
floÕt
0
26.04.2017
122.1 Vd" 137 .6 V
".
80.0 % - 3.1 %
acc.tEC 60146-1-1/7.4
7 Stotic Meosuremenls Chorger I 7.1 Stolic Meosuremenl:
lo',t
=
0% Lood
@
AC ínpul volloge nom. qnd DC floot voltoge
0.0
A"i" lConditions:
Ui^
3x4l5V." /
=
^.-
U¡,.r¡..r
122.1 Y¿,"
R
ul" [v."1
z\v.(
J
N J (r)
J
In
[&.]
zlt"s
8.6 6.L
233.o
s-s
sin ror
-i
[kvA]
Pin
ror
[kw] i
PFin
[Vl
l%1
\
Reclifier output l.r" [A"r"l
Ur,.t [V.¡"]
Check
í22.s
Õ
50%Lood:
1.,,t
U¿"¡..a
P.,. lkwl
225.0
N.
"oZ
lCondilions: U¡n..-=
3x415
t
B"Ocl
V." /
ul" [v."1 J
N J (f)
J
t," [A-"1
z3S,g
et"o
233.3
s(.,
ZsV.L
s6,4
sin ror
[kvA]
Pìn
ror
[kw]
122.1 V.,"
Un.trr..r
Rectifier inpul PF¡n
System
_,_nw__;
i
42.l
Z33
0 6J4
33(
Rectifier output Un.t [Vn"]
lzl"Ê
O
Check
t
P,j" lkwl
In" [A."]
726.
I
2]
.r
f
-
|
o.J
Notes
Pode
13 /
33
SÎATRON
Monogement System Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827-01 -CHG-01 Rev¡sion: 0 26.04.2017
Title: Rouline Test Reporl Prep.: order No.:
PKE
Dote: 8/12/2016
Appr.; GEI SysÌem fog:
320827
sysrem: I l0BDT500
Prep.:
Dolo
nor U¡. ,.1 Uìn
= =
3x 415 +10%
/ t]
Toleronces tt vdc
-
100%
7
50
-10%
Ud. In.
%
lot
Hz
Lood
:
450.0
full
lood 2
A"r. lCondilions: Rectifier
uin [Vo"] J
zæ.3
N J
2.37 L
J
?3s.1
lin
lo
[&.]
s¡. f"r [kvA]
(.3
{os4
7S.
1
U¡.
80.0 % - 3.1 %
^^-
-
122.1 Vd" .6 V d.
137
occ.tEC 60146-1-1/7.4
=
3x
Pin
tkwl
_sì.6
41
5
V.. /
U¡,.r
122.1 Vt,"
r..r
PFin
?er
J6 .t
(os.6 t
Reclifier o P
lZs,9
tt_ ubol flool tt_ vhôt h^ô(t
l0 vdc 450 A¡. I
no..n
^.-
2% kmsl
U.l" ,¡..1o <
1.,,t
Vo.
Appr.: YRV
VGR
4Ss
ss.l
Check
tl
d:9
Z.L
ú
Notes
Poge
14/33
STATRON
Monogement System
Title: Rouline Tesl Report PKE Appr.:
Prep.:
orderNo.: 320827
System To9:
sysrem: I l0BDT500
Prep.:
Dqlq Uin
no.
U¡.
r.1
3x 415
+10%
Toleronces
Ua"
V". /
/
!1
=
50
Hz
Ud" no.n
lol
%
Appr.: YRV
VGR
-10%
2% kmsl
U.l" ri^^lo <
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320827-01 -CHG-0,l Revis¡on: 0 26.O4.2017
Dote: 8/12/2016
GEI
full
=
ll0 vdc 450 A"-
Uoqt
floot = 122.1 Vd"
¡t Vh^+ h^^c+ --
137
.6
V
"-
80.0 %
lood 2
Íìr^r..^^-.
- 3.1 %
occ.t1c
6o14ó-1-t/7.4
7.2 Check of exheme condilions: OP Uin min
lOi
%
U¡n nom
Utn mox
+
r0
/o
2t6
r6.$
240
z4t.O
264
I
Mode
floot I
22
monuol 141.9 V
floot 122.1V
Lood t%l
u¡qlG.l
l¿. [A.J
4sl
r00
lLl.¿l
r00
140
.s
Aso
t00
tzl"6
U¿s
u¿" ¡oor. [v] U¿.¡oo¡" [%]
o.ç
0,6s
7
ós
0
L
Check
d d
4.ct t
Notes:
is /
33
STATRON Title: Rouline ïest Report PKE Aopr.:
Prep.:
order No.:
320827
system: I l0BDT500
Monogemenl Syslem Ref. No. Q-07-00-14-E
DoIe: 12.O8.2016
GEI
Lost Vers.: 28.02.2016 Documenr No: 320827-Ol -CHG-o,l Rev¡s¡on: 0 26.04.2017
Syslem Tog: Prep.:
Appr.: YRV
VGR
8 Setlings Chorger 2 Description 8.1 DIP Switches ond Jumper
Item
lSpecified
Hordwore seltings
See jumper
DRIó toolkit
5.10.0
Objecl file
4. r 9.0
Sofiwore Porometers of 8.3 Boosl Doto
Disploy Menu
Boost voltoge
Floot to boost voltoge Boosl lo floot volloge Floot to boost current Boost to flool current Boost sofety timer Moins foult deloy
8.4
krs
c
enobled
"¿q
13.ü'2... vo" ot filter I Q%lood
dc
ggg.0 vdc 0.0 vd" 256 Ad. 9ó Ad. 72O min
Deloy Boost-Floot Timed Boosï Time
ofter moins foult currenl or voltoge conlrolled time conirolled time controlled
Porometers of Monuol Dolo
Disploy Menu
Auto boost conirol
Remorks
lisT
Version:
138.3
volloge conlrolled voltoge controlled current controlled current controlled
Check
l0
min
CURRENT
5 min 480 min
d
enobled |
42.0
Y
d.
\o.3.s å¿i,ç
103.9 Vd.
320.0 Ad.
for info
Vo. ot filter I O%lood Ao"
720 min
85]
t
Poromelers of Dolo 122.8 vd" I I7.9 vdc I 10.0 vd. 94.6 Vd.
Floot voltoge
iDischorge level I Dischorge level2 Dischorge level3 Mox. botlery current High floot voltoge Low floot volloge High floot deloy
lT.. l l l
I
320.0 Ad" 125.0 vdc I 15.0 vd"
time controlled
0 sec
V¿. ot filter I O%lood
l
I
i'
tP.:
A¿"
i I I I I
L
I
Notes:
16 /
33
Monogement Syslem
STATRON Title: Routine Test Report PKE Appr.:
Prep.:
order No.:
320827
syslem: I l0BDT500 8.ó
System Tog:
Prep.:
Porometers of ln Dolo
Disploy
Frequency
high
Appr.: YRV
VGR
Menu
[OFF volue)
nominol
low Volfoge
(OFF volue) high (OFF volue) nominol low (OFF volue)
d
l
53.0 Hz 50.0 Hz
hysteresis l%
47.O Hz
hysteresis 1%
.2 v ac 415.0 v". 352.7 V".
hysteresis 5%
477
hysteresis 5%
t
8.7 I I0.0 vd.
Nominolvoltoge Nominol current Mox current limitqtion Mox. oulput voltoge Min. outpul voltoge
Emergency volloge Mox oulput deloy 8.8 Disploy longuoge 8.9
Ref. No. Q_07_00_14_E Lost Vers.: 28.O2.2O16 ,| Documenr No: 320827-0 -CHG-0 Revis¡on: 0 26.04.2017
Dote: 12.08.2016
GEI
PoromeTers of
Porollel
Rectifier posilion
100% 102%
shuldown olorm low (OFF volue) shutdown Disploy Menu
450 Adc 459 Ad.
.1t.6.Çi.8.
n..
t40.0 vd. 94.0 vd. 121.0 vdc
5 sec English
ø
Disploy Menu 02
Notes:
Poge
17/33
1
STATRON
Monogemenl Syslem
Title: Routine Test Report Appr.:
Prep.:
order No.:
PKE
Ref. No. Q-07-00-14-E
Dole: 12.08.2016
GEI System Tog:
320827
system: I ì08DT500
Prep.:
Appr.:
VGR
YRV
Losi Vers.: 28.O2.2O16 Documenl No: 320822-0 I -CHG-0 Rev¡sion: 0 26.04.2017
I
9 Options Chorger 2 9.1 Moin Breokers:
Description Chorger inpuT
Type
Fl0+sl i
DC breoker
F4+S2
i
Roting Setling
se+swiIc
2OO
Fuse+switc
AiI*.
NA
lm: NA
ó30 A
h
HMI
Irnl
NA
l.i
NA
Monilorinq Door Term. Mimic
Xl0:€.44-NO
Mimic
Xì0:47,4ñO Xl0:49,SNC
Door
Term.
Check
ø
Xì0:6,4ó-NC
t
Remorks Terminols in DCDB Terminols in DCDB
9.2 Oplions Descriplion Blocking of boosl chorge
Selting
Type
HMI
Check
Boitery Room
Remorks
ø
Fon Foilure
CobineÌ interior light
with door switch
isupply: 240v AC
Cobinei spoce heoter
thermostot controlled
Supply: 240V AC Setting: 25"C
Power plug
british stondord
Supply:24OV AC
ø I
1
Ø
d
9.3 Anolog or Digitollnslrumenls
Ronge
/ config 72x72/90"/!15%
Item
Check
AC lnput Voltoge
0-500 Voc
-Plt
M.
AC lnpul Current
0-250 Aoc
-P12
ø
Phose Selector Switch
V/A-Selector
-SV/SA
DC Voltoge
0-200 Vdc
-Pl
Ø
DC Current
0-800 Adc
-P2
ú
Boliery Current
400-0-400
-P3
Description Dimension
d
Remorks
t
Notes:
l8 /
33
STATRON
Monogement System
Title: Routine Tesl Reporl Prep.:
PKE
Ref. No. Q_07_00_14_E Lost Vers.: 2128/2016 Document No: 320827-01 -CHG-01
Dote: 8/12/2016
Appr.: GEI
orderNo.: 320827
System
sysrem: I l0BDT500
Prep.:
log: Appr.: YRV
VGR
Revision:
0
26.04.2017
?.4 Cooling on
Descri
liem
Cooling method
Specified
check funct
Forced cooling
of fons
Check
Remorks
d
9.5 Bottery Breoker Box 2 9.5.1 Meconicql
/ visuol check
Description
Item
Specified
Check
Dimensions
ó00x800x300
d
Breoker box color
RAL 7032
ú
Proiection degree
outside
tP54
with open doors
tP20
Coble entry component stickers
Lobeling
posilion numbers
Remorks
t
botlom
d
spot check
E/
Monitoring Door ïerm.
Check
9.5.2 Electricol check Description Bottery
breoker
Type Fl +S I
Fuse+switc h
Roling Selting 400 A
HMI
l1¡: NA lm: NA
d
Remorks Aux/Sig
?.5.3 Anolog or Digitol lnshumenls
Descripiion Dimension
Bottery Voltoge
lRonoe / confiq
Item
Remorks
ú
72x72/90"/!15% 0-200 Vdc
Check
i-P
r
d
9.ó Lomp indicolions BANERY ISOLATOR ON/FUSE OK
LAMP
GREEN
HI
d
Notes:
l';ï /33
STATRON
Monogement System
Tille: Rouline Test Reporl PKE Appr.:
Prep.:
orderNo.: 320827
System Tog
sysrem: I I0BDT500
Prep.:
l0 l0.l
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320827 -01-CHG-0 Revision: 0 26.04.2017
Dole: l2/08/2016
GEI
VGR
Appr.: YRV
Humon Mochine lnlerfoce (HMl) Chorger 2 Mimic diogrom
v2 V1
V3
v4
V1
rRectifier Moins lnput
Check
Function Rectifier moins input OK Rectifier moins i foilure
Lit-up green Lit-up green
red
v2
Rectifier
Rectif ier operoting correclly
V3
Rectifier Operotion
Rectifier foilure, blocked or OFF LiT-up red Floot chorge operolion Lit-up green
v4
V5
Mode
Boost chorge operofion
Litup Lii-u
Bottery
Mon uql operotion Bottery o K o nd BCB closed
Rectifier Output
Lit-up Lit-up oronge
Bottery in dischorge or in test Bott.disconnecied or lesl fqiled Lit-u red Rectifier outpul OK Lit-up green Rectifier output nol OK Lit-up red
t t
Oplion on
M
d
Noles
Poge
20
/33
l
ST TRON Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
crder No.:
Monogemenl System Ref. No. Q-07-00-14-E
Dote: 8/12/2016
GEI Syslem Tog:
320827
iysrem: I 108DT500
Prep.:
Appr.: YRV
VGR
Lost Vers.: 2/28/2016 Document No: 320827-01 -CHG-0 l Revision: 0 26.04.2017
10.2 Alqrms Descri on Moins Foult Fuse Blown High Temperoture
Overlood High Output Volloge Low Output Voltoge Chorging Foull Fon Foilure
Open Breoker lnput Br. Open Bottery Br. Open Output Br. Open Common Alorm
Item AI
Specified
M A3 A4 A5 Aó A7 A8 A9
Forced cooling A9l;LCD Row
A92+ A7 +523+ I ng0+l
n92
Aó+A7+A8+A9l +A93+n{S I )+Al 7
lng0
v,
"t ,d ú
S
S2
52l;LCD Row
n n û
1
S22;LCD Row 2 S23;LCD Row 3
tú
s3
Floot Chorge Boost Chorge
53l;LCD S32;LCD S33;LCD
Monuol Chorge Bottery OK Bottery under Tesl
ú ú ú ø
I
A92;LCD Row 2 493;LCD Row 3 Al I sec Bottery Foulty Al2 sec Bottery Chorger Foil Al3 sec Bottery room venfilotion foilure Al4 sec r'.17 - sec Control Error Loop - sec A32 Common Alorm
Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Bottery Chorge
ChecktRemqrk
w
s4 s5 INGO
INGI ING2
Ø Bottery room venlilotion foilure DVR foilure(emergency level)
Notes:
lï; /33
STATRON
Monogemenl System
Title: Rouline Tesl Report Prep.:
PKE
Ref. No. Q-07-00-14-E
Dote: 8/12/2016
Appr.: GEI
orderNo.: 320827
Syslem Tog:
sysrem: 1 10BDï500
Prep.:
Losf Vers.: 2/28/2O16 Documenl No: 320827-01 -CHG-01
Appr.: YRV
VGR
Rev¡sion:
0
26.04.20l|7
10.3 tED ond Disploy Descri
Item
n
Test-button on HMI
LED Test
Disploy meosurments
10.4 LED ponel
LED i
lnput / Output
LED LED
ChecklRemork
d
function test I -LEDI 0 (octivoted)
Ø
function
/ Alorm configurqlion Color
Description
LED I
red
LED2
green
AC Moins ON
LED3
green
Floot Chorge
Deloy Check Remork
Detoils
AC moins foilure
/ Heolthy
LED4
yellow
LED5
red
Chorger Foilure
red
Chorger High DC Voltoge
LEDó
Specified
Boost Chorge
LEDT
red
Chorger Overlood
LEDS
red
Rect.
LED9
red
Chorging Foult
LEDIO
red
Bottery Tesl Foilure
/ Bottery Fuse Foilure
configurotion
0
AI
configurotion n
rl
r)
configuroiion
0
s3r
configuroiion configurotion configurotion A5
configurotion A4
configurotion: M+A9 configurotion: A7
configurotion: Ar9
ú
0
s32 A2+A3aA5+Aó+47+48+A9l +A93+n(Sl l+Al
ú ø
7
30
ø
30
ø
30
Ø
0
t
0
ø
tl
ø
Hord coded obj.file
Notes:
l'"î,
/33
STATRON
Monogemenl System
Title: Rouline Test Reporl PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dote: 8/12/2016
GEI
orderNo.: 320827
System Tog
sysrem: I l0BDT500
Prep.:
Appr.:
VGR
YRV
Lost Vers.: 2/28/2016 Document No: 320827-0.l -CHG-0 Revis¡on: 0 26.04.2017
10.5 Alorm Reloy cord
Descriplion
Reloy
r0.5.r Alorm reloy cord
I
(ARCI)
Detoils
instolled
Rectifier ok
RLl
Moins Foult
RL2:
U/V Level for chonge over
RL3: RL4: RL5: RL6:
10.5.2 Alorm reloy
cord2 (ARC2)
lMoins fouli Dischorge level 3
RL2:
Common Alorm
RL3:
tBotlery foulfy
lsecl
configurotion sr
configurotion: AI
configurotion: s22
RL4:
Bottery chorger foilure
RL5:
Bottery room ventilolion foilure
RLó:
U
U
0
configurolion: configurolion:
d
configurotion:
instolled RLI
Deloy Check Remork
lsecl
configurotion: AI
configurotion: s23
configurotion:
All configurotion:
At2 configurofion:
Al3 configurotion A.14
U
0 0 0
0 0
d
Notes:
23l3s
I
STATRON
Monogement System
Title: Rouline Tesl Report Prep.: PKE Appr.: order No.:
320827
sysrem:
1
System Tog:
l0BDï500
Dqto
Prep.:
3x415 Vo" 7 50 +lo% / -lo%
U¡n no.n
Ui. r.t
Tolerqnces
Uo" U¡lc
I I
!1
=
l.l
Hz
' j
%
2% kmsl
rinnle <
I
Ref. No. Q-07-00-14-E
Dole: l2/08/2016
GEI
Appr.: YRV
VGR
l0
vdc
Ud. no-
I
In.
^.-
450 An.
lol
full
lood à
l'ìr^r.,^^..
80.0 % - 3.1 %
Lost Vers.: 2/28/2016 Documenl No: 320827-01 -CHG-0 Revision: 0 26-04.2017
122.1 137 .6
Ubot ftoot tlUhôt h^ô
V
d"
V
".
I
occ.tEC óO146-1-t/7.4
Stotic Meosurements Chorger 2 Stqtic Meosurement: 0% Lood
lout
@
AC inpul volloge nom. ond DC floqt volloge
0.0
A,i" lCondÌtions: Ui...-
=
3x 4l 5
Pin ror
[kw]
V." /
122.1 v,t"
U¡,.r rr..r
Rectifier input u¡" [v."1 J
N J cr)
J
l¡n
?ss-1 Lql ,6
9.(
240.o
s.4
[&"]
|
sin
toi
[kvA]
PFin
5.1
6',3
kwl Rectifier output
l¿" [A¿"]
Un"t [Vn"l
P.|" lkwì
=
n..'"
[Vl
50% Lood
:
225.0
N"
lCondiiíons: U¡...-=
l%1 i
ô.02
ILL.I lour
Un"
0.o I 3x415
V"" /
Ur,.r¡..r
Reclifier inpul U'^ J
2
[V."]
3s.(
l¡" [A-"1
e
o"¡
c.i J
238"8
5?.?
t) J
L92
58s
tzt.4
'^*
[kVAl
P¡
'^'
zeI
lkWl
Dtr I iiñ
Ò,c83
nl%l
\93.e Pto,,
[kw]
Check
ut
[V¿"1
zz5.o
122.1 V¿,"
System
4t-.s Rectifier
U¡.r
S.
I
24.3
OJ
o.7
3
ú
Notes:
24/33
Monogemenl Syslem
STATR,ON Title: Rouline Test Reporl
PKE
Prep.: order No.:
Dqte: 8/12/2016
Appr.: GEI System Tog:
320827
sysrem: I l0BDT500
Prep.:
Doto
il. vrn ltUin
nom
_
ral
Tolerqnces tt vdc
-
3x415 Vo. +10%
!1
50
-10%
l"- ^^-
%
lorru, rood
l0
Vo. 450 A^-
Ud. no*
Hz
2% kmsl
U^..,^^,^ < lour
I
/
Appr.: YRV
VGR
I
>
nr^r^,^^^-
80.0 % - 3.1 %
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01 Rev¡sion: 0 26.04.2O17 tt _ vbol floot ltUh^+ h^^.+ --
^-
acc.t]C 6ot46-1-t/7.4
100%Lood: 450.0fu" lConditions: U¡nn.-= 3x415V." /
=
122.1 Vd" 137.6 V
Ur,.rr..r
122.1 V¿,"
Rectifier input U
J
Z
st.3
IOJ.Z
o6.3
N J
z3& e
{
í) J
23S.
{06,
1
7.ç"r
ss"L
ô'?c?-
I
Pro,.
Reclifier o
só
[kw]
t
Check
lv
Iz r"¿
0s(
'.54.S
O "-1
a"7
5,7
{
Notes:
25/33
STATRON
Monogement System
Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
Ref. No. Q-07-00_14_E
Dote: 8/12/2016
GEI
orderNo.: 320827
System Tog:
system: I l0BDT500
Prep.:
Doto
no-
U¡n
r.,
U,^
= =
3x415 Vo. +10%
Tolerqnces ttudc
/
!1
Un.,'^^'^ <
2
7
50
Hz
I l0 vdc 450 A^^
Ud" not
lr. ^^-
%
lot
7 îmsl
Appr.: YRV
VGR
-10%
full
Lost Vers.: 2/28/2016 Document No: 320827-0I -CHG-0l
lood à
Revision:
Ubot
0
26.04.2017
ftoot = 122.1 Vd"
tt Uh^t h^^cr _ -
137
.6
V
"-
80.0 % - 3.1 %
acc.tEC 60146-t-t/7.4
I 1.2 Check of exlreme condilions U¡" U¡n
l0
+
lnput Voltqge lV""l
-¡n
o7
/o
Uin
not
Uin
-o*
t0
%
2t6
¿f6.1
240
izss + 6q.l
264
OP
Moder Lood t%l
flool I
22.
monuol 141,9
v
floot 122.1V
Uoot [V¿"]
la. [Au.]
Uo" ¡oot. [V] U¿. ¡pp¡e [%];
r00
vl.o
4.4s
o¡
r00
ua.0
¿tsL
Õ
{zt .l
44s
-)^
0"6 0"5
l.L
d.\9
Check
ú ú ú
Noies:
Poge
26
/33
STATRON
Monogement System
Title: Rouline Tesl Report PKE Appr.:
Prep.:
orderNo.: 320827
Syslem Tog
sysrem: I l0BDT500
Prep.:
l2
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016
Dote: l2/0812016
GEI
Document No:
Appr.: YRV
VGR
Revision:
320827 -0 1 -C HG-O
0
26.O4.2017
Diode Voltoge Regulotors (DVR) I
l2.l
Diode Volloge Regulotor Syslem
Rotings
Chorger
Ud.
DVR
l2.l.l
Moin Dolo Conditions/Limits I
no.
Ulooo ltooo lovn Steps
Loo d
(DVR)
: : : :
l0
vdc
Udc boost Ub,or.no-. Uboi di
87
"h
Il0V6.
Ulood m¡n.
ló0_/,¿.
U,".n
ló0
ltood
&.
Remork 122.1 Vdc 137.ó Vd. 103.2 vd.
Udc tloot
]2
V
d"
-15%
93.5 Vdc 121 .0 v,r"
-."
ló A¡.
:
min
+1O%
(= min lood through DVR to prove V-drop)
3 Steps
Sketch Uo.
Ulooo
Þ'--r \ i../l
i---tt
\,a-
>\
[""¿
' .--
12.1.2 Test
Mode
minimum condition
moximum condition
ló Mode Floot
I l¡oo¿
122.1
7-
[Au.]
2L.5
u¿. [V¿"] 122.1
Uroo¿
tr5.í
ló
t
Uo.
Boost
137.6
lLo
\
Mode
u¿. [v¿.]
Uroo¿
[V¿.]
ZZ
$
ló mode
16o -o ró0
Mode
Bottery
lloo¿ [At:.]
[V¿.]
chk Remqrk
r03.2
tô2.5
lroo¿
l5
[Au"i
6
137.6
v 103.2
u6,ô v (ot .z
f
ss.s
r60
t6o,6
Notes
Poge
27/33
I
STATRON
Monogement System Ref. No. Q-07 00-14-E
Tesl Reporl . .. vLt ^cl
PKE
Dote
orderNo.: 320827
System Tog
system: I l0BDT500
Prep.:
12.2 Diode Voltoge Regulolor m
(DVR)
Rotin Ud. no.
Chorger
Lood
Appr.: YRV
Revision:
320822-0,| -CHG-01 0 26.04.2O17
Mqin Dqlq Condilions/Limits I
I
Ulooo
DVR
Documenr No:
VGR
ró
Losl Vers.
16
I
lovn
l0
vdc
l0 vd"
Ubor.no-. Uoot.¿¡r.n.
87
.72 V d. 93.5 Vdc
Ulood min.
-1s% +10%
t2t.0
ló0
U
ló0 fu.
ltoodmjn
3 Steps
Ste
Remork 122.1 Yd" 137.6 Vd" 103.2 Vd.
Uoc floot Uoc ooost
ló,\.
:
[= min lood Through DVR to prove V-drop)
12.2.3 Sketch Ucrc
Uloocr
+
\\
l
o
:
i.'-'
l-''
llooa -___->
1
o
12.2.4Îest Mode
min¡mum condition ltît!1
d Floot
moximum condilion
roo¿ [Au"]
22
=
6 Aoc*
u¿. [v¿.]
? g
\6
122.1
Uroo¿
Boost
137.6
[20.)
l( t
Ir¡ e
Bottery
mode
103.2
loz,5
I
[&.]
1"s-
.s
ló0 137.6
lls.
¿
= lroo¿
lsJ
U
tó Mode
lloo¿ [Ar:.]
[Vo.]
6 AÐc
Mode
chk Remork
ló0
u¿. [v¿.] 103.2
Uroo¿
d
ló0
[V¿.]
loo,
ls3 .4
ß
lroo¿
[A¿.]
IS ß,ø
Notes
Pqge
28
/33
ST TRON
Monogement Syslem
Title: Rouline Tesl Report PKE Appr.:
Prep.:
orderNo.:320827
System fog:
sysrem: 1 l0BDT500
Prep.:
l3 Distributions l3.l
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320827-01 -CHG-01
Dote: l2/08/2016
GEI
Appr.: YRV
VGR
Revision:
26.O4.2017
I
Dislribulion I l0V
DC
DescripTion
Specified
Roting/qty
Type
Motorized MCCB
ló0 A
Auxili
Aus./Sig. cont.
Check Remorks
t
Moin input breoker
Bus
0
Coupler lMotorized MCCB
Type
ró0 A
cont Feeder type
I
Type Auxi
63Al3
d
Feeder type 2 Type Auxiliory
l3.l.l
32Als2
MCB Siq.
Conlqct
Opfions Descriplion
Specified
DC Eorth Foult
lT
DC Voltoge Reloy
lower/upper limit
Check 30 mA
moins
Remorks
lndividuol
ú
over voltoge limil over voltoge return under voltoge limit under relurn
ì23.0 V
v
.l?.t,.0
93.5 V 98.5 V
'3,5.:.i.
t2l
.0
JÍ,I
Cobinet interior light
with door swilch
Cobinet spoce heoter
Supply: 240V AC lhermo + hygro controlle Settinq: 25"C/80%
Power plug
brifish stondord
Supply: 240Y AC
240V AC
ú ú
13.1.2 Meters ond moniloring
Confiq
Description
Ronqe /
Dimension
72x72190o/!1.5%
iltem
Distribution voltoge
0-1
v
-P4
Dislribution current
0-2s0 A
-P5
50
Check jRemorks
t
ø
Notes
29/33
Monogemenl System
STATRON Title: Routine Tesl Reporl Prep.: PKE Apor.: order No.:
system:
I
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016
Dote: 8/12/2016
GEI Syslem
320827 1 l0BDT500
log:
Document No:
Prep.:
Appr.: YRV
VGR
Revision:
320827 -0 1 -CHG-}
0
1
26.04.2O17
3.1.3 Lomp indicqlions Descri
/ color
Lo
I
Check
Item iHt
ú
Lomp
RED
Lomp
RED
Ht2/512
Lomp
RED
Hl3
FAIL
Lomp
RED
Hl4
úi
DCDB
I
LOW DC VOLTAGE
Lomp
RED
Ht5
ú
DCDB
I
HIGH DC VOLTAGE
Lomp
RED
Hló
DCDB
I
FEEDER TRIP
Lomp
RED
Ht7
DCDB
I
+VE EARTH FAULT
Lomp
RED
Ht8
ú ú
DCDB I -VE EARTH FAULT
Lomp
RED
HI
I
ú
LAMP TEST/RESET DVR FAIL ALARM
BLACK
DCDB
INCOMER TRIP
BATTERY 1 ELECTROLYTE LEVEL
LOW/RESET
BANERY
DVR
I
I
CIRCUIT FAULT
Remorks
I
ú
t ú
sI
13.1.4 lronsducers Descri
Tronsducer
lnput OV
ull
-ull Distribution
lnput OA
t/l
-u12 Distribution
current
4mA
v
flß.3
I
250 A
/1
/s
An Aø
t
Output
4mA 20 mA r 2 poinls
4.0
o
(0.4
Remorks
Output
20 mA Meosurement 2 'q.ol ooints O.O V mA v 6.ø mA 150
rvoltoge Tronsducer
Check
Ron
A
mA mA
t
^to
Notes:
30 /33
ST TRON
Monogemenl Syslem
Tiïle: Routine Tesl Reporl
PKE
Prep.: order No.:
Ref. No. Q*07_00-14-E
Dole: 8/12/2016
Appr.: GEI
Lqst Vers.: 2/28/2016 Documenr No: 320822-01 -CHG-01
System Tog:
320827
sysrem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Rev¡sion:
0
26.04.2017
13.2 Dislribulion I l0V DC !S
ecified
RoIing/qly.
Check
Moin input breoker Motorized MCCB
Type Auxili
Feeder type
Aus./Si
ró0 A
MCCB
ó3A/3
ú
32A/52
ú
Contocl
Feeder lype 2 Type Auxilio
ú
cont
I
Type Auxilio
Remorks
MC B
Contoct
13.2.5 Options
t
Check
Description
Specified
DC Eorth Foult
lT
DC Voltoge Reloy
lower/upper limil
moins
30 mA
lndividuol
over voltoge limit over voltoge return under voltoge limit under return
Remorks
t
123.0 V
r2r.0 v 93.5 V 98.5 V
Cobinet interior lighl
with door switch
Supply: 240V AC
d
Cobinet spoce heoter
thermo + hygro controll
Supply: 240V AC Setting: 25"C180%"C
ú
Power plug
british slondord
240V AC
d
13.2.ó Meters ond moniloring
Config
Description
Ronge /
Dimension
72x72190o/tl.5%
ltem
Check
Remorks
ú
Distribution volloge
0-r 50
v
-P4
ú
Distribution currenl
0-250 A
-P5
d
Notes
Poge
3r /33
Monogemenl System
STATRON Title: Rouline Tesl Reporl Prep.:
PKE
Ref. No. Q-07-00-14-E
Dote: 8/121201ó
Appr.: GEI
crderNo.: 320827
Syslem Tog:
sysrem: I l0BDT500
Prep.:
I
Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01 Revision: 0 26.04.2017
Appr.: YRV
VGR
3.2.7 lomp indicqlions Descri
/ color
n
Check iRemorks
Item
Lomp
RED
H21
wi
Lomp
RED
H22lS22
Ø
BAÏTERY 2 CIRCUIT FAULT
Lomp
RED
H23
w
DVR 2 FAIL
Lomp
RED
H24
ú
DCDB 2 LOW DC VOLTAGE
Lomp
RED
H25
ú
DCDB 2 HIGH DC VOLTAGE
Lomp
RED
H26
ú
DCDB 2 FEEDER TRIP
Lomp
RED
H27
ú
2 + VE EARTH F AUL T
Lomp
RED
H28
t
DCDB I2-VE EARTH FAULT
Lomp
RED
H29
ú
LAMP TEST/RESET DVR FAIL ALARM
BLACK
s2t
ú
DCDB 2 INCOMER TRIP BANERY 2 ELECTROLYTE LEVEL LOW/RESET
13.2.8 Trqnsducers
Description Trqnsducer
Check
Ro
lnput OV
u/l
-u2l
150
v
Distribution
I
lnput OA
ll
-u22
Distribuiion current
250 A
/1
/s
An Aø
mA
l6 "6&
I
Tronsducer
4mA 20 mA t 2 points
{"0
voltoge
A
65.0 ¡
Remorks
Output
w
Output^o
4mA 20 mA t 2 'ûr' ooìnts
o l4'f
mA
ma
t
Notes:
32/33
STATRON
Monogement System
Title: Routine Tesl Report PKE Appr.:
Prep.:
order No.:
Ref. No. Q-07-00-14-E Lost Vers.: 2/28/2016 Documenr No: 320822-0,I -CHG-0'| Rev¡sion: 0 26.04_2017
Syslem Tqg:
320827
system: I l0BDT500
l4
Doie: l2/08/2016
GEI Prep.:
VGR
Appr.: YRV
lnslrument lisl lnstrument Nome
Clomp Meter / Fluke 345
Seriol No
Z
tT
Col. Exoire Dote
1(.2o ¡6
Clomp Meter / Chouvin Arnoux Fl5 Clomp Meter / Chouvin NnouxF2T Multimeter
/
Fluke 87
Muliimeter tluke
177
l3z
s zôtg
ßøs
2 2qß
Mullimeler / Fluke 23 Multimeter
/
Fluke 175
Multimeter
/
Fluke 8ZV
Multimeter
/
Fluke 187
Multimeter Fluke 177 Multimeter
/
rScopemeter
Fluke 87
/
Fluke 125 001
Agilent 31472A Oscilloscope
/
Le Croy
Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo WI130
Metrel Ml2O94 ETL ATS 4OO
Notes
Poge
33
/33
Annexure-1 Fronl PonelMlMlC Flow
I
.r-Hi :-H.1,.'
',
-H.., i
-H
r'-H.r
-Ht';: t.'-H';':a -H
I;
-H
-ai,
-H
1:r:.ì
r,:
l- ,
Descriolion SI CLOSED-CHARGER
I
RECTIFIERHEALTHY-CHARGER
52 CLOSED-CHARGER
]
'I
-H..,
-a
-
Lomp color
llem
Green
H3l
Green
H32
Green
H33
g
ø ø Ø
H34 H35
BYPASSED
Green
H3ó
BYPASSED
Green
H37
Green
H38
Green
H39
SI CLOSFD-CHARGER 2
Green
H3t
RECTIFIERHEALTHY.CHARGER 2
H32
52 CLOSED.CHARGER 2
Green Green
H33
V
53 CLOSED-BPB 2
Green
H34
l7t
H35
BYPASS STEP 2 DVR 2 BYPASSËD
Green Green
BYPASS STEP 3 DVR 2 BYPASSED
DCDB lncomer 2 on
I
DVR
BYPASS STEP 2 DVR BYPASS STEP 3 DVR
DCDB lncomer
I
I I I
on
BUS COUPLER INCOMER
BYPASS SÏEP
I
ON
DVR 2 BYPASSED
-H
r:.,
Che¡k Remorks
Green
Ì
,.1
.ti,,
rr
-H.l r
ú ø
W
ú ø
tv1
g
tø
H3ó
lg
Green
N37
V]
Green
H38
ø
-H i.l
r'-H i ì -H'
Green
BYPASS STEP
-H
.;
BYPASSED
53 CLOSED.BPB
r
'.
'
!
ANNEXURE.2
INTERTOCK CHECK
SlNo
Seleclion
Condition of operolion
of 52
Normol operotion
l+ Botteryl
QA
QB
QC
Auto
ON
ON
OFF
Check
Remorks
t t
2
Under voltoge ot chorger
bus
Aulo
OFF
ON
ON
?
Chorgerl + Botteryl bus voltoge reoches nominol floof voltoge ofter under volioge
Aulo
ON
ON
OFF
ú
Auto
OFF
ON
ON
ú
Auto
ON
ON
OFF
ú
ON
ON
OFF
Monuol reset
siluotion 4
Ã
Under voltoge ot DCDB busl
DCDBI bus volfoge reoches nominol voltoge
ofler under volloge siluotion
t
ó
Moins foilure (Bofh Chorgers)
7
Under voltoge ot chorger 2+ Boitery 2 bus
Auto
ON
OFF
ON
Ø
o
Chorger 2 + Bottery 2 bus voltoge reoches nominol flooT volToge ofter under voltoge
Auto
ON
ON
otF
ú
Auto
ON
OFF
ON
ú
Auto
ON
ON
OFF
ø
Auto
Monuol reset
Monuol reset
siluoTion 9
t0
Under voltoge ot DCDB bus 2 DCDB 2 bus voltoge reoches nominol volÌoge
ofier under voltoge siTuotion
1t
When chorger
I
is
selected with 54 to feed Lood
Monuol
ON
OFF
ON
ú
12
When chorger 2
is
selected with 54
feed Lood
Monuol
EE
ON
ON
ú
To
Monuol resel
STATRON
Monogemenl System
Tiile: Routine Test Report .:
PKE
Ref
Dote:12/08/2016
Appr.: GEI
No.:
System Tog: Prep.:
Appr.: YRV
VGR
14E
o.
Losl Vers.: 2/28/2016 Documenr No: 320827 -02-C H G-0 I Revision: 0 26.04.2017 Dote:
lã¡-
l?Dtt
lA
.
€.?-ørj
Rouline Test Report I 108DT500
132/33/r rkV JUMN Mitsubishi Electric Corporotion Descdplion
SeriolNo
TAG No.
Chorger I Chorger 2
320827-02-CHG-01
I / Distribution DVR 2/ Dislribuiion
320827-02-DVR-0r 320827-02-DVR-02 320827-)2-BPB-Ot 320827-02-BPB-02
DVR
Fuse Box I Fuse Box 2
320827-02-CHG-02
MAIN DATA
lnpul voltoge lnpui frequency
Nominolouiput voltoge Flool voltoge Boost voltoge Monuolchorge Nominoloutput current Bottery chorging current Bollery type No. of cells
3x 415 50
Vo. +10% /
Hz
+5%
-107o
/ -5%
U0 Vo. 122.1 Vo"
137.6 Vo. 141 .9
vdc
450 Ad" 320.0 Ad. Ni-Cd Bó cells
1/3s
STATRON
Monogement System
Title: Rouline Tesl Reporl Prep.:
PKE
orderNo.: 320827
System Tog:
sysrem: I l0BDT500
Prep.:
I
Document No:
VGR
1.2
Appr.: YRV
Revision:
Check
Specified
Componenl check
Moin componenls
Cobinet configurotion
dimensions door hìnges
refer to single line
diogrom
(SLD)
H
G-0 I
26.04.2017
outside t.3 Cobinet colors
inside
bose frome
d
RAL ZO32 RAL ZO32 RALZOI 2
ø
1.4
Proteclion Degree
tP4l lP20 open doors
Ø
1.5
Coble Entry Glond ploles
bottom stondord
ø
1.6
Worning lobels
1.7
Lobeling
t.l0 lnterconnection coble Screw tighlening check
Q_08_00_2ó
t
spot check
w
Red
Ø
occording to
component slickers posilion numbers Phose Ll Phose L2 Phose L3
Yellow
Neulrol Protective eorth
block green/yellow
DC+ DC-
block
ì.8 Wire color code
ì.9 Wire morkings
(yes)
Remorks
ø
see drowings
cul ouls
1.1 I
320827 -02-C
0
Visuql lnspeclion & PhysicolVerificolion Item
1.1
Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016
DoIe: 12/08/2016
Appr.: GEI
Blue
Red
Ierminol Morking
spol check
d
power control
see drowings
ú
tighlening check with color morkings
spot check
ú
Notes:
2
33
STATRON
Monogement System
Title: Rouline Tesl Reporl Prep.: crder No.:
PKE
Ref. No. Q-07-00_14_E
Dole:12/08/2016
Appr.: GEI Sysiem
320827
iysrem: I l0BDT500
Prep.:
log Appr.: YRV
VGR
Lost Vers.: 2/2812016 Documenr Not 320827 -02-C HG-O Revision: 0 26.04.2017
1
2 Meosuremenl ollongement 2.1 Block diogrom
-
2.2 legend Symbol
Descriplion
il.
"tn
AC input voltoge
lin
AC inpul cunent
sin/Pin
Pf¡n fin
AC input
power
AC input power
AC inpui
Symbol
Description
tvl
Uo"
DC volloge
tvl
IA]
lo.
DC currenl
tAl
ldc
D
DC power
lkwl
Urip
DC voltoge
ripple
tvl
Uoor
DC bottery
volloge
IVI
loor
DC bottery
cunent
tAl
[kVA/kW]
foclor
frequency
t
I
[Hz]
Noles
3
33
STATR'N
Monogement System Ref. No. Q_07_00_14_E 2/28/2016
Title: Rouline Tesl Reporl Prep.: crder No.:
PKE
Doie: ì2/08/2016
Appr.: GEI
320827
Lost Vers.:
Document No:
Syslem Tag
iysrem: I 108DI500
Prep.:
VGR
Appr.: YRV
Revision:
320827 -02-C HG-Q
0
I
26.04.2017
3 High Voltoge & lnsulolion Tesl 3.1 lest descriplion Descriplion
Item
3.r.1 High voltoge (HV) IECóO14ó
3.1.2
Insulotion Test ofïer HV tECóO14ó
3.i.3 Eorlh conlinuity
Test
3.1.4 Eorth scheme
Specified 2.8 kV DC
octive / eorlh
/
ìmin
Q_08_00_25_E
500vDc > 500ko
oclive / eqrth
Remorks
Test
Test
I
Q080025E
Test 2
check of eorth connections
visuol check
Test 3
DC circuit
none - flooling
Test 4
3.2 System comporlmenls
Comportment Chorger
Test 2
ø
ø
lv
g
320827-02-CHG-02
ú
ú
ø
V
DVR I / Distribution 320827-02-DVR-01
t
g
t
d
DVR 2/ Disiribuiion 320827-02-DVR-02
t
d
ú
t
ú
ú
ú
ú
Ç
c
ú
M
320827-02-CHG-01
Test 3
Tesl 4
Test I
1
Chorger 2
Fuse Box I 320827-02-BPB-01 Fuse Box 2 320827-02-BPB-02
Remorks
Noles:
Poge
4
33
STATRON Title: Routine ïest Reporl PKE Appr.:
Prep.:
order No.:
Monogemenl Syslem Syslem
320827
sysrem: I l0BDT500
Ref. No. Q_07_00_14_E Lost Vers.: 28.02.2016 Document No: 320827 -02-CHG -0 Revision: 0 26.04.2017
Doie: ì2.08.2016
GEI log:
Prep.:
Appr.: YRV
VGR
4 Setlings Chorger I tion
D 4.1 DIP
Switches ond Jumper
4.2 Firmwore
Check
Item
Hordwore settings
See iumper list
DRI ó toolkit
5.
Objecï file
4. r 9.0
Soflwore Porometers of Boosl Doto
4.3
version: ..|tL3.,
139.3 vd"
to boost volloge Boosl io floot volloge Floot to boost current Boosf to flool current
voltoge controlled voltoge conlrolled currenl controlled current controlled
ggg.0 vd. 0.0 vd. 256 Ad.
ì0 min
Deloy Boost-FlooÌ Timed Boost Time
ofter moins foulf current or volfoge controlled lime controlled time controlled
Porometers of Monuol Dolo
Disploy Menu
Moins foult deloy
Auto boost control
/e
g
enobled
43ö.t
v_
ot filler
lj%lood
9ó Ad. 720 min
Boost sofeTy timer
4.4
r0.0
Boost voltoge FlooT
Remorks
CURRENT
5 min 480 min
ø
enobled
Mox. Equolize Voltoge
142.0
Equolize stort volloge Mox. botTery currenl Equolîze sofety timer
Vd" 320.0 Ad"
,l03.9
dc
for info
.4cr3.X
.ii.t,p
Vo. oi Ao.
filTer
I O%lood
720 min
ø
4.5
Floot voltoge
122.8 dc I I7.8 vdc I 10.0 vd"
Dischorge level I Dischorge level2 Dischorge level3 Mox. bottery currenl High floot volioge Low floot voltoge High floot deloy
94.6 Vd. 320.0 A¿"
&. w4.
dc
6
ot filter I O%lood
Ao"
125.0 vdc I
time controlled
,l5.0
vd.
0 sec
Noles
5 /33
1
Monogemenl Syslem
STATRON Title: Routine Tesl Report Appr.:
Preo.:
order No.:
PKE 320827
syslem: I I0BDT500 4.6
Syslem ïog: Prep.:
Documenr No:
VGR
Appr.: YRV
high Fv e) nominol low (OFF volue) high (OFF volue) nominol low (OFF volue)
53.0 50.0 47.0 477 .2 4,l5.0 352.7
Min. oulput voltoge
Emergency volloge Mox output deloy 4.8 Disploy longuoge
Hz
hysteresis l%
Y
hysteresis 5%
vac
hysteresis 5%
"" vo.
PoromeÌers of Porollel Rectifier position
1
ø I 10.0 vdc 450 Ad"
102%
459 Ad.
Disploy Menu
H G-0 26.04.2017
Hz
100%
shutdown olorm low (OFF volue) shutdown
320827 -02-C
0
hysteresis l%
Hz
Disploy Menu
Nominol volloge
Revision:
d
Disploy Menu
Porometers of
Oulpul Dolo Nominol current Mox currenl limitotion Mox. output voltoge
4.9
Lost Vers.: 28.02.2016
PoromeÌers of
Input Doto Frequency
Voltoge
4.7
Ref. No. Q_07-00-14_E
Dote: 12.08.2016
GEI
lL.{.K..
no"
I40.0 vd. 94.0 vdc
l2l .0 vdc 5 sec English
ø ø
Disploy Menu
0l
Notes:
6
33
Monogemenf Syslem
STATRON ô P
Ref. No. Q-07_00-14-E
ne
.:
PKE
No.t
A
Doie: 12.08.2016
GEI
320827
Syslem Tog
r r0BDT500
Prep.:
5 Options Chorger
Lost Vers.: 28.02.2016
-02-cHG-01
Documenf No: Appr.: YRV
VGR
Rev¡sion:
0
26.04.2O17
1
5.1 Moin Breokers: Type
,DescripTìon
Chorger inpuÌ DC breoker
F1
0+S
I
F4+52
Mo
Roting Seiting
Fuse+switc
200 A
h
Fuse+switc
ó30 A
h
Irh: NA
l-:
NA
lrn
NA
l-l
NA
Check Remorks
Term.
Mimi c
Xì0:4,44-NO
Mimic
XìO:4/,@NO Xl0:49 50-Nc
Xl0:45.4ó-NC
l
c ø
Terminols in DCDB Terminols in DCDB
5.2 Oplions Description Blocking of boost chorge
ïype
Check Remorks
Setti ng
Boflery Room
ø
Fon Foílure
Supply: 240V AC
Cobinet interior light
with door swifch
iCooinet spoce heoter
lhermostol controlled
Power plug
british stondord
Supply:
24OY AC
25"C
Supply:240v AC
d ø ø
5.3 Anolog or Digilol lnsfrumenls
/
Description
Ronge
Dimension
72x72l9Oo /!1.57o
Item
Check Remorks
w
AC lnpui Volloge
0-500 Voc
-Pll
ø
AC lnpuf Current
0-250 Aoc
l-Pi2
ø
Phose Selector Switch
V/A-Selector
-5V /SA
ø
DC Volloge
0-200 Vdc
-Pl
ø
DC Cunent
0-800 Adc
P2
ø
Bottery CurrenÌ
400-0-400
P3
d
Notes
l-ï /33
Monogement System
STATRON Title: Rouline Tesl Reporl Prep.:
PKE
lrderNo.: 320827
System
jystem: I l0BDT500
Ref. No. Q-07-00_14_E 2/28/2016
Dote: 8/12/2016
Appr.: GEI
Lost Vers.:
log:
Prep.:
Document No:
Appr: YRV
VGR
Revision:
H G-0 l 26.04.2017
320827 -02-C
0
5.4 Cooling Item
DescripTion
Cooling method
Specified
check funct
Forced cooling
of fons
Check
Remorks
{
5.5 Botlery Breoker Box I 5.5.1 Meconicol
/ visuol check llem
Descriplion Dimensions
ó00x800x300
Breoker box color
RAL 7032
Protection degree
outside
tP54
with open doors
tP20
t I
bottom
ú
spol check
W
Coble enlry component stickers
Lobeling
t
Check
posifion numbers
Remorks
5.5.2 Electdcol check Description Boitery
breoker
Type Fl +Sl
Fuse+switc h
Roling Setting 400 A
Irn
i
Monilorinq HMI
Door
NA
Iri NA
Term.
Check
Remorks
ú
Aux/Sig
5.5.3 Anolog or Digitol lnslrumenls
Description
Ronge / config
Dimension
72x72/90o/!1.5%
Bottery Voltoge
0-200 Vdc
Item
Check
Remorks
ú -Pt
d
Hì
d
5.ó Lomp indicqlions BAITERY ISOLATOR ON/FUSE OK
LAMP
GREEN
Noies:
l-; 133
STATRON
Monogemenl System
TiTle: Roufine Tesl Reporl Prep.: PKE Appr.: GEI
DoIe:12/08/2016
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
VGR
Appr.: YRV
Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Documeni Not 320827 -02-C HG-O I Revision: 0 26.04.2017
6 Humqn Mochine lnlerfoce (HMl) Chorger I ó.1 Mimic diogrom
v2 V1
V3
v4
Vì
Description Rectifier Moins lnput
v2
Rectifier
Pos.
V3
v4
Rectifier Operolion
Funclion Rectifier moins inpul OK Rectifier moins inpuf foilure Rectifier operoling correctly Rectifier foilure, blocked or OFF
Mode
Floot chorge operotion Boosl chorge operolion
Boltery
Monuol chorge operotion Bottery OK ond BCB closed Bollery in dischorge or in
V5
Rectifier Output
test
Bott.disconnecled or test foiled Rectifier output OK Rectifier oulpuT not OK
Check Remork Lit-up Lil-up Lil-up Lit-up Lil-up Lit-up Lit-up Lil-up Lit-up Lit-up Lit-up Lil-up
green red green red green
d d
oronge
d
red green
oronge red green red
Oplion Option
{
d
Noles:
Poge
9
33
STATRON Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
order No.:
Monogement Syslem Ref. No. Q-07_00_14_E
Dote:8/12/2016
GEI
320827
System
sysrem: I l0BDT500
lqg:
Prep.:
Appr.: YRV
VGR
Losi Vers.: 2/28/2016 Document No: 320827 -02-C HG-0 Revis¡on: 0 26.04.2017
ì
6.2 Alorms Moins Foull Fuse Blown
High Temperoture
Overlood High Oufput Volfoge Low Ouipui Voltoge Chorging Foult Fon Foilure
Open Breoker lnput Br. Open Bottery Br. Open Oulput Br. Open Common Alorm
Item AI
Specified
-d
ø
w d Forced cooling A?l;LCD Row
I
Y w ø
Aì
+Æ+Æ+44+45+Aó+Â/+48+49+A9l +493+n(Sl )+lñgì
¡.92+47+523+lng0+ln92 A2+43+45+Aó+AhA8+A9l +493+n(Sl )+A I 7
lng0
g Ø
d g g ø
d
S] S2
52l;LCD Row
ø w
I
S22;LCD Row 2 S23;LCD Row 3
d
S3
Floot Chorge Boost Chorge
'r '4
53l;LCD S32;LCD S33;LCD
Monuol Chorge Botlery OK Botfery under lest
w
d v
A2 A3 A4 A5 Aó A7 A8 A9
492;LCD Row 2 493;LCD Row 3 Aìl sec Bottery Foulty A12 sec Bottery Chorger Foil Aì3 sec Bottery room venfilotion foilure Al4 sec Control Enor Loop 4,17 - sec Common Alorm 432 - sec
Rectifier OK Bollery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Boltery Chorge
Check Remork
ø ø g
S4
s5 INGO
INGl ING2
Bottery room ventilotion foilure DVR foilure(emergency level) bottery symmetry
E
Z
V
Notes:
r0 /
33
Monogemenl System
STATRON
Ref. No. Q-07_00-14_E
Title: Rouline Tesl Report Prep.:
PKE
DoIe:8/12/201ó
Appr.: GEI
crderNo.: 320827
Syslem Tog:
iyslem: I l0BDT500
Prep.:
Losl Vers.: 2/28/2016 Documenr Not
Appr.: YRV
VGR
Revision:
H G-0 l 26.04.2Q17
320827 -02-C
0
ó.3 tED ond Disploy Description
6.4
Item
LED Test
Tesl-bulfon on HMI
Disploy meosurmenls
lnpul / Outpul
LED
Check Remork
Specified LED LED
function test I -LED I 0 (octivoted)
ø ú
function
ponel / Alorm configurolion
LED
LEDI
Color red
Descriplion AC moins foilure
LED2
green
AC Moins ON
LED3
9reen
FlooT
LED4
yellow
Boost Chorge
LED5
red
LEDó
red
/ Heollhy
Chorge
Chorger Foilure Chorger High DC Volloge
LEDT
red
Chorger Overlood
LEDS
red
Recl.
LED9
red
Chorging Foult
LEDIO
red
/
Deloy Check Remork
Deloils
Bottery Fuse Foilure
Bottery Tesi Foilure
configuroiion
0
AI
configurolion n(Aì) configurotion s3l configurotion configurotion A2+43+As+Aó+A/+Aa+A9l +493+nf
configurolion A5
configurotion A4
configurotion A2+A9
configurotion A7
configurotion
Al9
0
ø ø
0
ú
30
4
30
Ø
0
JJZ S
ì
)
+Al
7
d
30
d
0
ø
0
{,
0
t
Hord
coded
obj.file
Noles
Poge
ll I
33
SÎATRON
Monogemenl Syslem
Title: Rouline Tesl Report
PKE
Prep.: order No.:
Dole: 8/12/201ó
Appr.: GEI
320827
Syslem Tog:
sysrem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Ref. No. Q-07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827 -02-CHG-0 I Revision: 0 26.04.2017
ó.5 Alorm Reloy cord
Description ó.5.r Alorm reloy cord
Reloy
I
(ARCI)
Detoils
instolled
Rectifier ok Moíns Foult
RL2:
U/V Level for chonge over
RL3: RL4: RL5: RLó:
6.5.2 Alorm reloy cqrd
2
(ARC2)
Isec]
configurolion sl configurotion: Aì
configurotion: s22
RLI
Dischorge level 3
RL2
Common Alorm
RL3:
Bottery foully
RL4:
Botlery chorger foilure
RL5:
Bottery room ventilolion foilure
RLó:
U
0 0
configurolion: configurotion: configurolion
instolled
Moins foull
Deloy Check Remork
ø lsecl
configurotion AI
configurotion s23
configurotion
Alt configurolion A12
configurolion At3 configurotion: Aì4
0 0 r.J
0 U
0
d
Notes:
12l33
Monogemenl Syslem
STATRON Title: Routine Test Reporl
PKE
Prep.:
crderNo.: 320827
System Tog:
iystem: I l0BDT500
Prep.:
Dolo
il. v tn nom tt Uin lnl
_
3x415 Vo. +10%
Toleronces lt_ vdc
Udc
/
/
50
Appr.: YRV
VGR
=
Ud" no-
Hz
-10%
!1
lot
7o
2% (rmsl
rippte <
Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Documenr Not 320827 -02-CHG-0 Revision: 0 26.04.2017
Dote: 12/0812016
Appr.: GEI
full
lood
)
ll0
tt_ vbot floot tt_ Vh^l h^^.1 -
vdc
450 A"-
1
122.1 Vd" 137 .6 V
"-
80.0 % - 3 ,1 %
lio¡"r.n""
occ. tEc 6oi 4Gi
-1 /7
.4
7 Stotic Meosuremenls Chorger I 7.1 Stotic Meosurement lout
=
0% Lood
@
AC input volloge nom. ond DC floot volloge
0.0
A,i" lConditions:
U¡.
er u¡n [Vo"l
l¡n
J
233¡z-
taz
N J
zqz,.s
at4
(f)
zqo,4
6,L
J
sin
[Ao.]
^^-
r"i [kvA]
3x415
= Pin
ror
[kw]
o,a
/tis
V.. /
Un.rr^^r 122.1 System nl%1
PF¡n
o,l35
Reclifier output l.r" [A.l"l
Uuot
Check
Pd. [kw]
ua.,ioor.
A?Ls 50% Lood
lout
225.0
A¿. lConditions: R
U¡. [V""1 J
c{ J J
[v]
O'OU\
:
l¡n
[Ao.]
236,6
6'TrS
23ß.3 ?3,b,o
6s,6
Uin
n.-
=
3x415
I%l
o
rtL
V." /
o? System
lkvAl
q63
P¡n 1o1
[kW]
33,4
PFin
0r-1C¡k
6ft,3
nl%l
3h.
L
Pb.. lkw
Rectifier output Uoor [V¿"]
/fZ4,a
l.l" A-^
?s6,3
J
122.1 Vd.
Un.rr..r
I sin ior
V".
P,r"
lkwl
4,43'4
u¿. ¡oor"
[v]
/,ocs
Check l%l
Or3
/1r ?re'
d
Noles:
13/33
STATRON
Monogemenl System
Tille: Rouline Tesl Reporl Prep.: OrderNo.:
PKE
320827
Prep.:
3x415V".7
il_ uin nom iluin tôl
+10%
Toleronces tt_ udc
=
I
00% Lood
/
!1
:
Appr.: YRV
VGR
-10%
Ud" not In"
= ll0 Vo" = 450 A¿.
%
lol
)
50Hz
2 % (rms)
U.1",i..1. <
lo,,r
Document No: 32Q827
Syslem Tog:
sysrem: I 108DT500
Dolo
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016
Dote: 8/ì2/2016
Appr.: GEI
450.0
..full
lood
A¡" lCondilions:
80.0 % - 3,1 %
U¡.
.^-
=
Revision:
Ubot ftoot U n^+ n.^"+
occ. tEC
601
46-t -t
17
J
23q,O
lin
[Ao.l
loß,L
c.l
æqs
¿0.S\
)
23I,3
A06t\
J
L
sin ror
-02-C
= =
122.1 137.ó
3x415V.. /
/t'24,L
la. [Ao.]
tt\6
Y
¿.
Y
".
System
lkvAl
fEz
Pin
r.r [kW]
5?.?
PF¡n
nt%l
o,Tu tß,ß Pr^."
Pdc
G-0 I
122.1 V^.
Un.tn.^'
lkwl
Reclifier outpul Un"t [Vn.l
H
26.04.2017
.4
Rectifier input u¡n [Vo"]
0
Check [kw]
U¿.,ioor"
S9sss
A,OAG
[V]
l%l
OtKK
3,6\s
ú
Notes
14133
STATRON
Monogemenl System
: Rouline Tesl Reporl .:
148
Ref. No .: GEI
PKE
No.:32Q827
Dote
t6
I
Losf Vers. 2/28/2016
Syslem Tog:
I l0BDT500
Prep.:
Documenr Not
Appr.: YRV
VGR
Revision:
320827 -02-C HG-O l
0
2ó.04.2017
Dolo
3x415Vo. +l -l
U¡n no..n U
/
50Hz
I l0 vdc 450
Ud. no-
Uoot ftoot
122.1 Vd" 137.6 V
Toleronces
!1
Uo.
%
lorrulr rood
2
U
>
B0.O %
- 3.1
occ-lEC
60146-1-117.4
7.2 Check of exlreme condilions:
Volloge r0 U¡n
/o
Uin
+
l0
/o
floot
2tó 240
no.
OP Mode
264
t
122.1Y monuol 141.9 V
floot 122.1V
Lood [%l
Uoor [Vo.]
l¿. [A¿.]
Uo",ioot" [V] U¿" ,iool" [%]
Check
r00
M14
¿rqS
0,ØL
ac?
ø
100
A\o,x
qY6
Or?\
0,s2
r00
/T4,4
(tqs
At.1j:6,
ø ø
,A.o
Nofes
ls /
33
ST TRON
Monogemenl Syslem
Title: Rouline Tesl Report PKE Appr.:
Prep.:
order No.:
Prep.:
Appr.: YRV
VGR
I
Seftings Chorger 2 Description
8.1 DIP
Switches ond
ed
Item
Jumper
8.2 Firmwore
Hordwore settings DRIó toolkit
5.1
Object file
4.t9.0
Softwore Poromeiers of 8.3 rBoosl Dolo
jDisploy
Floot lo boost voltoge Boost to flooi voltoge Floot to boost current
lo floot current Boost sofety limer Moins foull deloy BoosT
Deloy Boost-Floot Timed Boost Time
ofter moins foult curreni or voltoge conlrolled iime controlled time controlled
Porometers of Monuol Dolo
Disploy Menu
Auto boost conlrol
8.4
ì
voltoge conTrolled voltoge controlled current controlled current controlled
138.3 Vd.
:f.3.Ë-.1
Va. qt filter / O%lood
9ó Ad. 720 min l0 min CURRENT
5 min 480 min
ø
enobled 142.0
Vd. 320.0 Ad.
,l03.9
dc
1.e3,3.
Va.
?4.,L..
A¿"
for info o1 filter / O%lood
720 min
g
Disploy Menu
Floof voltoge
122.8
Dischorge level ì Dischorge level2 Dischorge level3 Mox. botlery current
lt7.8v dc
High floot voltoge Low floot voltoge High floot deloy
I..ii\,Lq.
256 Ad"
Equolize stort voltoge
Porometers of Bqtlery Dolo
d
ggg.0 vd" 0.0 vd.
Mox. Equolize Volioge rMox. botlery current iEquolize sofety limer
Remorks
Ø
enobled l
Check
0.0
Version:
Menu
voltoge
8.5
Ref. No. Q_07_00_14_E Lost Vers.: 28.02.2016 Document no: J)Q$)/ -Q)-CHG-Q Revision: 0 26.04.2017
12.08.201 ó
System Tog:
320827
system: I l0BDT500
I
Dote:
GEI
r 10.0
dc
Á7L-A
Vo" ol filter I O%lood
vdc
94.6 Ydc 320.0 Ad. ,l25.0
lime controlled
vd. I 15.0 vd. 0 sec
Notes
l';î /33
Monogemenl Syslem
STATRON Title: Routine Test Report Appr.:
PKE
Prep.:
Ref. No. Q-07-00-14_E
Dote: 12.08.2016
GEI
No.:320827
Poromelers of ul Dolo Frequency
DocumenÌ No:
System Tog:
system: I l0BDT500 8.ó
VGR
Prep.:
high
(OFF
volue)
low (OFF volue) high (OFF volue) nominol
low o rlPoromelers of
8.9
Porometers of Porollel
Rectifíer posilion
volue)
320827-02-CHG-0
0
I
26.04.2017
ú 53.0 50.0 47.0 477 .2 415.0 352.7
hysteresis ì%
Hz Hz Hz
hysteresis l%
Y ac
hysteresis 5%
vo.
v""
hysleresis 5%
d
Disploy Menu
Oulpul Dolo
8.8 Disploy longuoge
(OFF
Revis¡on:
YRV
iDisploy Menu
olto ge
Nom'nol \ dloge Nominol current Mox current limiiotion Mox. ouipul voltoge iMin. outpul voltoge Emergency voltoge Mox output deloy
Appr.:
I
nominol
""
Losi Vers.: 28.02.2016
I 10.0 vd"
too%
),toz%
ishuldown iolorm ilow (OFF volue) I
ishuTdown Disploy Menu
450 Adc 459 Ad" 140.0 vd" 94.0 Va" 121.0 vdc
+s6- '\dc ^
....'....'.'
5 sec English
Disploy Menu
c
t
02
Noies
17
33
STATRON
Monogemenl Syslem
Title: Rouline Test Report Appr.:
Prep.:
order No.:
PKE
Ref. No. Q_07_00_14_E Lost Vers.: 28.O2.2O16 Document No: 320827 -02-C H G-0 Revision: 0 26.04-2017
Dote: 12.08.2016
GEI Syslem Tog:
320827
syslem: I l0BDT500
Prep.:
Appr.:
VGR
YRV
I
9 Options Chorger 2 9.1 Moin Breokers:
Description
Type
Chorger input
Flo+sl
DC breoker
t4+52
Monilorin
Roting Setlin s
lFuse+swilc
200 A
Fuse+switc
ó30 A
h
llrh: NA
it.:
N,q
lt'l NA
l.i
NA
Check
Mimic
Xl0:43,44 NO Xì0:45,¿ó-Nc
ø
Mimic
XìO:¿7,4-NO Xl0:49,5GNC
d
Remorks Terminols in DCDB Terminols in DCDB
9.2 Options
Description Blocking of boost chorge
Tvp ê
Setting
HMI
Monitori Door
Term
Check
Remorks
BoItery Room Fon Foilure
Cobinet interior light
with door swilch
Supply: 240V AC
ø
Cobinet spoce heoter
thermostol controlled
Supply: 24OY AC Settinq: 25'C
ø
Power plug
british stondord
Supply:240V AC
d
9.3 Anolog or Digitollnslrumenls
Descripiion
Ronqe / config
Dimension
72x72
Item
Check Remorks
ø
/90" /!1.5%
ø
AC lnput Voltoge
0-500 Voc
-Pl
AC lnput Curreni
0-250 Aoc
-P12
ú
Phose Selecfor Switch
V/A-Seleclor
-SV/SA
V
DC Voltoge
0-200 Vdc
i-P
ø
DC Curreni
0-800 Adc
-P2
Ø
BoTtery Curreni
400-0-400
-P3
d
I
I
Noles:
Poge
ì8 /
33
STATRON
Monogement Syslem
Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
Ref. No. Q-07-00_14-E
DoIe:8/12/2016
GEI
orderNo.: 320827
System Tqg:
sysrem: I l0BDT500
Prep.:
Losl Vers.: 2/28/2016 Documenr No:
Appr.: YRV
VGR
Revision:
320827 -02-C HG-O
0
26.04.2017
9.4 Cooling Item
Cooling method
Specified
check funct
Forced cooling
of fons
Check
Remorks
Ø
9.5 Botlery Breoker Box 2 9.5.1 Meconicol
/ visuol check
Description
Check
Item
tP20
t ú I
bottom
ø
spoi check
ø
Monitoring Door Term
Check
Remorks
I
Aux/Sig
Check
Remorks
Dimensions
ó00x800x300
Breoker box color
RAL ZO32
outside with open doors
Prolection degree
tP54
Coble enlry component slickers
Lobeling
posilion numbers
Remorks
9.5.2 Electricol check Descriplion Bollery
breoker
Type F1+Sì
Fuse+swítc h
Roting Selting 400 A
Irni
NA
l.l
NA
HMI
9.5.3 Anolog or Digilol lnslrumenls
Description
Ronqe / confi
Dimension
72x72/90o /!1.5%
Bollery Voltoge
0-200 Vdc
lTem
ú
-Pl
t
9.ó [omp indicqlions BATTERY ISOLATOR ON/FUSE OK
LAMP
GREEN
HI
d
Noles
Poge
19/33
I
STATRON
Monogemenl Syslem
Title: Rouline Tesl Reporl Prep.:
PKE
Ref. No. Q-07-00-14-E
orderNo.:
Syslem Ïog:
320827 system: I l0BDI500
l0 l0.l
ùole: l2/08/2016
Appr.: GEI Prep.:
VGR
Appr.: YRV
Losl Vers.: 2/28/2016 Documenr No: 320827 -02-C HG-O Revision: 0 26.04.2017
1
Humon Mqchine lnterfqce (HMl) Chorger 2 Mimic diogrom
v2 V1
V3
V5
v4
Vì
Descriplion Rectifier Moins lnput
v2
Rectifier
V3
Rectifier Operotion
Pos.
Y4
V5
Funclion Rectifier moins input OK Rectifier moins input foilure Rectifier operoiing correctly Reclifier foilure, blocked or OFF
Mode
Floot chorge operotion Boost chorge operoTion
Bollery
Monuol chorge operolion Bottery OK ond BCB closed
Rectifier Outpul
Bottery in dischorge or in tesl Bott.disconnecled or lest foiled
Rectifier oulpul OK Reclifier oulput not OK
Check Remork Lif-up Lit-up Lit-up Lit-up Lit-up
green red green red green
Litup oronge Lil-up Lil-up Lit-up Lit-up Lit-up Lil-up
red green
oronge red green red
ø
V Option
ø
OpTion
d .1
Notes:
20133
STATRON Title: Routine Test Reporl PKE Appr.:
Prep.:
Monogemenl Syslem Ref. No. Q-07_00_14_E
Dote: 8/ 2/2016
GEI
1
crderNo.: 320827
SysÌem
sysrem: 1 l0BDT500
Prep.:
lag Appr.:
VGR
YRV
Losi Vers.: 2/28/2016 Document Not 320827 -02-C HG-O Rev¡sion: 0 26.04.2017
I
10.2 Alorms
Description Moins Foult Fuse Blown
High Temperoture
Overlood High Output Volloge Low Oulpul Voltoge Chorging Foull Fon Foilure
Open Breoker lnput Br. Open
Item
Check Remork
Specified
ø "t
A1
A2 A3 A4 A5 Aó A7 A8 A9
Ø ø d
d l¿( -d
Forced cooling A9l;LCD Row
d "r/
I
"r
Boilery Br. Open Output Br. Open
492;LCD Row 2 493;LCD Row 3 Common Alorm All sec Bottery Foulty A12 sec Bottery Chorger Foil Al3 sec Boitery room ventilqfion foilure /.14 sec ¡.17 Conlrol Error Loop - sec - sec Common Alorm A32
Rectifier OK Boilery Dischorge Dischorge Level I, Dischorge Level 2 Dischorge Level 3 Boltery Chorge Flool Chorge
Al +Æ+Æ+A4+A5+Aó+A/+A8+A9+A9t
+A93+n(Sì )+tngl
492+A7+523+ lng0+lng2 A2+43+A5+Aó+A7+AB+49 I +493+n(S I )+A
IZ
lng0
sl S2
521;LCD Row l S22;LCD Row 2 S23;LCD Row 3 s3
53l ;LCD
Boosl Chorge
S32;LCD S33;LCD
Monuol Chorge BoTtery OK
S4
Bollery under Test
S5
INGO
INGI ING2
Bottery room ventiloiîon fqilure DVR foilure(emergency Ievel)
bottery symmelry
d
d d "d
vw g g g ø g g a 'ú ø w t*
7
Noles:
21
33
STATRON
Monogement Syslem
Title: Rouline Tesl Reporl
PKE
Prep.:
Dole:8/12/2016
Appr.: GEI
crderNo.: 320827
Syslem Tog
sysrem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Documenr No: 320827 _02-CHG-0 I Revis¡on: 0 26.04.2017
10.3 LED ond Disploy
Description
llem
Specified
LED Tesl
Test-buïton on HMI
Disploy meosurmenls
lnput / Outpul
10.4 LED ponel LED
LED]
Color red
Description
V
function
{
Detoils
AC moins foilure
green
AC Moins ON
LED3
9reen
Floot Chorge
LED4
yellow
Boosf Chorge
LEDó
function tesl LEDì -LED I 0 (octivofed)
/ Alorm configurolion
LED2
LED5
Check Remork
LED
/ Heollhy
Deloy Check Remork
configuroiion AI
configurotion n(Al) configurotion s3r
configurotion:
Chorger Foilure
red
Chorger High DC Voltoge
configurolion: A2+43+45+Aó+A7+A8+A9ì
+A93+n(Sì )+Aì
configurotion:
t
0
d
0
ú
0
s32
red
tt
/
30
d
30
w
^q
LED/
red
Chorger Overlood
/ Botlery
LEDB
red
Rect.
LED9
red
Chorging Foull
LEDìO
red
Fuse Foilure
Botfery Tesl Foilure
configurolion A4
configurotion A2+A9
configurolion A7
configurotion At9
t
30 (.,
n
0
t
ø
v d
Hord
coded
obj.file
Notes:
22133
ST TRON
Monogement Syslem
Title: Rouline Test Reporl
PKE
Prep.: OrderNo.:
Ref, No. Q_07_00_14_E
DoIe:8/12/2016
Appr.: GEI
320827
System
syslem: I l0BDT500
log:
Prep.:
Lost Vers.: 2128/2016 Documenr No:
Appr.: YRV
VGR
Revision:
320827 -02-C
0
H G-0 I 26.04.2017
10.5 Alorm Reloy cord
Description
Reloy
Alorm reloy cord
10.5.1
I
(ARCI)
Deïoils
inslolled
[sec]
configurolion
Recfifier ok
SI
Moins Foult
RL2
U/V Level for chonge over
RL3: RL4: RL5: RLó:
10.5.2 Alorm reloy
cotd2
(ARC2)
RLì
Dischorge level 3
RL2
Common Alorm
RL3
Bottery foulty
RL4
Bottery chorger foilure
RL5
Bottery room venlilolion
configurotion AI
configurotion s22
RLó:
0 U
U
configurolion configurotion
d
configurotion:
instolled
Moins foull
foilure
Deloy Check Remork
[sec]
configurotion: A1
configurolion: s23
configuroiion:
All configurotion A12
configurotion At3 configurolion Aì4
0
0 tt
0
0 0
d
Notes
23/33
STATRON
Monogemenl Syslem
Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
orderNo.: 320827
Syslem Tog:
sysrem: I ì08DT500
Prep.:
Dolo
= =
Uin no.n
U,. r.,
3x 415 +10%
Toleronces tt_ udc
I I
I
l.l
/
!1
/
50
Documenr No:
Appr.: YRV
VGR Ud" not
Hz
-10%
l^.
%
lol
2% tmsl
<
Ud".i..t^
Vo.
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016
DoIe:12/08/2016
GEI
^.full
= ll0 Vo" = 450 A¡^
lood 2
80.0
Rev¡sion:
il_ ubof floÕt il_ h^^.t vh^t
122.1
V
d"
.6
V
".
137
-
7
- 3.1 %
occ.tEC 60146-t-t /7.4
Stotic Meosurement 0% Lood
@
AC inpul volloge nom. ond DC flool volloge
A.i" lCondilions:
0.0
Uin
n.-
3x4l5 V.. /
=
U'n
[V..1
l¡n
[Ao.]
L\O,O
do,1
N J
{r+ä3
6,9
J
L\q,s
G,L
122.1 Yd"
Un.rn.^r
er
Syslem sin
r"r
lkvAl
s,6
Pin ror
[kw]
nÍ%1
PF¡n
O,,ß6
o.6
Rectifier oulpul l.l" A-^
Uuor [Va"]
Check
P,j" lkwl
=
50% Lood
uo" ¡oor"
[V]
o.o^8
^2L3 lour
:
225.0
Ad. lConditions:
Orèl
3x 4l 5
U¡nn.- =
o,(
Í%l
V." /
U¡,.t¡.-r
Re U¡. [V""1 J
N J J
I
26.04.2017
Stqtic Meqsuremenls Chorger 2
lour
J
320827 -02-CHG -0
0
?ßß.c2
Lqt,4
233,4
l'^
[4.",l
122.1 V,b
System sin ror
[kvA]
Pin ror
lkwl
kß,2
ßq,o
nl%l
PF¡n
6^1,L
6,o
awL
G6,3
q/o o
KVV
Reclifier oulput U¡or [V¿.]
/YLt,G
A-^
Lç:+'O
d
P,j" lkwl
3d¿Pl
Check Ua"
¡..ro
[Vl
/ftLL
l%]
",1,î)
ú
";]ß
Noles:
Poge
24/33
Monogemenl Syslem
STATRON Tille: Rouline Tesl Reporl Prep.: order No.:
PKE
Appr.:
320827
Syslem
syslem: ì ì08DT500
Dolo
= =
U¡n nom
Uin iol.
rl0%
Toleronces tt_ vdc
Udc
100%
Vo.
/
!1
Documenr No:
/
50
Lood
:
Hz
Ud.
no.
t_ lde
nom
%
lol
full
450.0
Appr.: YRV
VGR
-10%
2 % (rmsl
rioote <
lort
log:
Prep.:
3x 415
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016
Dote: 8/12/2016
GEI
lood
=
I
Rev¡sion:
l0 vd.
U
h'.t
h...t
l¡n
[Ao.]
23As
405,L
N J
L\,O,1
406,L
)
L38,,ç)
aa;,+
J
c.)
sin,or
137
.6 V,t.
80.0 %
)
- 3.1 %
F|1.1....""
Uin
n.-
occ.tEc
60146-1-t/7.4
3x 4,l 5
=
V"" /
U¡'.r
Reclifier inpul Ui. [V""1
26.04.2017
122.1 Vd.
Ubot ftool
450 A,j.
A¿" lCondilions:
320827 -02-C HG-O I
0
122.1 Vd"
r..r System
lkvAl
'-+6,3
Pin ror
[kw]
*S.o
PF¡n
O,?X
nl%l
r3.g Pr"..
[kw
Rectifier output Uoor [Vn"
4u&
l.l"
lA.¡"1
qq3
P.j" lkwl
scr,ct¡(
Check
[V] l%l A,o ArL43 U¿. ¡oor.
3,.S8¿
d
Noles
25133
Monogemenl Syslem
STATRON Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
order No.:
System Tog:
320827
system: I l0BDI500
Prep.:
Dolo
il. v tn nom ilv¡n tôl
3x415Vo. +10%
Toleronces tt_ udc
U.l" ri..l"
Ref. No. Q_07_00_14_E Losl Vers.: 2128/2016 Document No: 320827 -02-CHG-0 Rev¡sion: 0 26.04.2017
DoIe:8/12/2016
GEI
/
!1
/
50Hz
Ud.
no.n
-10%
In"
..-
%
lol
full
2% îmsl
<
Appr.: YRV
VGR
lood 2
l0 vd.
Ubor
450 An"
Un^r
I
80.0
1
froor = 122.1 Y ¿. n^^.* = 137.6 Y ¿"
%
- 3,1 %
occ.t1c
6O)46-1-t /7.4
I1.2 Check of exlreme condilions: OP Mode Uin min
10 Uin
il. vtn +
/o
mox
l0
2t6 240
no.
ø /o
flool
2ó4
122.1V
s
monuol 141.9 V
'L
floot 122.1V
Lood [%l
Un.t [Vn"l
In. [An.ì
Un.,'..'. [V] Un"¡"a"
t+\ß
q3gz
C,&
ì00
4?A,z
100
/qor
s
qq3
o.ßL\ 0,tå
r00
/tZ4,L
qqa
/rL
|
o, f5
[%l
Check
d Ø
I
Noles:
26133
STATRON
Monogement Syslem
Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
order No.:
Ref. No. Q-07-00-14-E
Dole: I 2/08/2016
GEI System
320827
sysrem: I l0BDT500
l2 l2.l
Lost Vers.: 2/28/2016 Documenr No: 320827 -02-C H G-0 Revision: 0 26.04.2017
log:
Prep.:
Appr.: YRV
VGR
Diode Volloge Regulotors (DVR) I Diode Volloge Regulotor System
Rotings
Chorger
Ud. no.
(DVR)
Moin Dolo Conditions/Limiïs
I
l0 vd"
Remork 122.1 Vdc ì32.ó Vd.
Uoc floot
Ud. boorl
Lood DVR
Utoo¿
I
lloo¿
I
l0
vdc
lovB
Ubot.no..
103.2 Vdc
Ubot.dir.h.
87
.72 V d. 93.5 Vd" l2l .0 vd.
Uloqd min. Utood mox.
ó0 Ad. I ó0 Adc
ltoqdmin
3 Steps
Steps
l2.l.l
I
-15% +10%
lóAdc
:
{= min lood throuoh DVR to prove V-drop)
Sketch Ua"
Ur""¿
î
lloo¿
o
12.1.2 ïest
Mode
m¡nimum condition
lr¡.¡-¡.=
Mode
Ur..a [V¡"
Flool
122.1
Mode
u¿. [V¿.]
Boosi
137.6
Mode
Un" [Vn"l
trd o
ll...l
An"l
u-L
Un" [Vn"l 122.1
[Vo.]
\70'L ltoodmin=
Bottery
mode
103.2
Ur..¡ [Va"]
I 02 "-5
L?-.8
u¿. [V¿.] 137.6
lóA¡6 lr...r [A¡.1
is,6
U.r. [V¡.1 103.2
ts(,] d
It3^î =
lrooc [A¿.]
lr...r IA.r.l
Ur..a [V¡"1
16 Urooa
chk Remork
moximum condition Iroqd mox = I ó0 Aoc
lóAnc
ló0
Uroo¿ [V¿.1
ils.
l
llood mo"
=
ßt I
U,..n [Vn.l
lo l-
lroo¿
I
[A¿.]
"6
ú
ó0 A¡6
l'..n [An.l
16'0 ,6
d
Nofes:
Poge
27133
Monogement System
STATRON
Ref. No. Q-07-00-14-E
Title: Rouline Test Reporl Prep.: 3rderNo.:
PKE
DaIe:8/12/2016
Appr.: GEI
Lost Vers.: 2/28/2016 Documenr r'to:
Syslem Tog:
320827
ìystem: I l0BDT500
Prep.:
12.2 Diode Volloge Regulolor System
Rotinqs
Chorger
Uo" no-
(DVR)
Appr.: YRV
VGR
Revision:
f,)Q$)/ -Q2-C H G-0
0
I
26.04.2017
Moin Dolq Conditions/LimiTs I
l0 vd.
Remork
Udc ftoot
122.1 Vd"
Ud. boort
I32.ó vdc
Ubol.no..
103.2 vd.
87.72 Vd. -15% Ulood min. 93.5 Vd. +10% Ul..¿ -., ì 2l .0 v,j" ltocd min 1ó A¿" : {= min lood through DVR to prove V-drop) U¡ot.¿iscn.
Lood DVR
l0 vdc ó0 Ad. I ó0 Ad"
Ulooo
I
Itooo
I
lovp
3 SleÞs
Steps
12.2.3 Sketch Ur""¿
Ua" loo¿
12.2.4
lesl Mode Mode
un" [Va"]
Flooi
122.1
Mode
ua. [Vo.]
Boost
137.6
Mode
ua" [Va"]
Uroo¿
t16
[V¿.]
zo"
=
Ió A¡6
U,..n [Vn.l
I Zð -C) Iroocrmin=
mode
103.2
Ur..¿ [V¿"]
ioz"
r
lr...j
lrooa [A¿.]
^2-
ltood min
Bollery
moximum condilion
minimum condilion Inocrmin= ló Anc 122.1
g
ló Anc lr..a [A¿"]
f?'f
-." =
Urooo
Un" [Vn"l 137.6
=
Ur..¡
lrooo
Ir.s"6 1r...,
-." =
u¿. [V¿.]
Uroo¿
ì03.2
\oo"
ó0 Aoc ll...l I (;o
ló0
[Vo.] E
[Ao.]
ßt.9 I
[V.¡.1
chk Remork
ó0 Aoc
[Va.]
{tf i lrood mox
1,..n [An"l
Lo.
u¿. [V¿.]
I
.4
ú
d
Aoc lrooa IA¿.]
lcr-¡
d
Notes:
"oge
28
133
ST TRON
Monogemenl Syslem
Tille: Routine Tesl Reporl
PKE
Prep.: orderNÕ.:
Ref. No. Q-07-00-14-E
Dote: l2/08/2016
Appr.: GEI System Tag:
320827 1 l0BDT500
syslem:
Prep.:
Appr.: YRV
VGR
Lost Vers.: 2/28/2016 Docu menr No: 320827 -02-CHG -0 Rev¡sion: 0 26.04.2017
1
13 Distribulions I
l3.l
Dislribulion ll0V
DC
Desc
Specified
Roting/qty
Motorized MCCB Aus./Sig. cont.
1ó0 A
ú
Motorized MCCB
1ó0 A
ø
63A/3
ú
32A/52
w
Moin input breoker Type Auxiliory Bus
Coupler
Type Auxiliory
Feeder type
Remorks
Aus./Sig. cont. I
Type Auxiliory
MCB Siq.
Contoct
Feeder lype 2 Type Auxiliory
l3.l.l
Check
MCB Sig.
Contoct
Options Description
Specified
DC Eorlh FoulI
lT
DC Volloge Reloy
lower/upper limit
Cheç
moins
lndividuol
30 mA
Remorks
ú ú
over voltoge limit over volloge return under volfoge limil under voltoqe reiurn
123.0 V ì21 .0 v 93.5 V
98.5 V
Cobinel inlerior lighl
wilh door swilch
Supply: 240Y AC
ú
Cobinef spoce heoter
thermo + hygro conlrolle
Supply:, 240V AC
ú
Power plug
british stondord
Settins: 25'C/80% 24OV AC
V
13.1.2 Meters ond moniloring
Description
Ronqe / Config
Dimension
72x72/90 1tl5%
llem
Checl
Remorks
ú
Distribulion voltoge
0-ì 50
v
-P4
Dislribution currenl
0-250 A
-P5
t ú
Noles:
Poge
29
133
STATRON
Monogemenl Syslem
Title: Rouline Tesl Reporl
PKE
Prep.: order No.:
DoIe:8/12/2016
Appr.: GEI System Tog:
320827
sysrem: I ì08DT500
Prep.;
Appr.: YRV
VGR
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827 -02-CHG -0 Revision: 0 26.04.2017
13.1.3 lomp indicolions Lomp / color
Item
Check
Lomp
RED
Hll
ú
Lomp
RED
H12/512
ú
Lomp
RED
Hl3
FAIL
Lomp
RED
Hì4
DCDB
]
LOW DC VOLTAGE
Lomp
RED
Hts
DCDB
]
HIGH DC VOLTAGE
Lomp
RED
H1ó
Lomp
RED
Ht7
Lomp
RED
HIB
t
DCDB I .VE EARTH FAULT
Lomp
RED
Hl9
ú
LAMP TEST/RESET DVR FAIL ALARM
BLACK
s]ì
d
D
DCDB
ì
BAIIERY
INCOMER TRIP
]
ELECTROLYTE LEVEL
LOW/RESET BATTERY
DVR
]
I CIRCUII
DCDB 1 FEEDER DCDB
I
FAULT
TRIP
+VE EARTH FAULT
Remorks
t t t ú ú
13.1.4 Tronsducers
Tronsducer
lnput OV
ull
-uil
150
Distribution
o
voltoge
It4Tronsducer Distribution
d
v
4mA 20 mA nt 2 points
4.c
v
250 A
/14
ls
0
A
I I
Remorks
Output
le
lnput OA
t/l
-u|2 currenf
Check
/ Confi
Ron
mA mA
t
OuÍpuÍ
4mA 20 mA t 2 points
4"o
i4
mA mA
NoTes
30/33
1
STATRON
Monogement System
Tille: Rouline Tesl Reporl
PKE
Prep.: order No.:
Appr.:
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr Not 320827 -02-C HG-O I Revision: 0 26.04.2011
Dole: 8/12/2016
GEI
320827
Syslem Tog
sysrem: I l0BDT500
Prep.:
Appr.:
VGR
YRV
13.2 Distribution I l0V DC Descripiion Moin input breoker
Specified
Type Auxiliory Feeder lype Type Auxiliory Feeder lype 2 Type Auxiliory
Molorized MCCB
Roting/qly
Check Remorks
ló0A
t t
Aus./Siq. conl.
1
MCCB Sig.
ó3A/3
Conloct
MCB Siq.
ú
32A/52
Contocl
13.2.5 Options
Description
Check Remorks
DC Eorlh Foult
lT
moins
DC Volloge Reloy
lower/upper limil
t
lndividuol
30 mA
ú
over volloge limiT over volloge return under volloge limit under voltoqe return
r
23.0
v
l2r .0 v
.21...!l
93.5 V 98.5 V
SJ .::s. "Sr
Ø
Cobinet interior lighl
with door swilch
Cobinel spoce heoter
Supply: 240v AC thermo + hygro controlle Settinq: 25"C/80%"C
ú
Power plug
british slondord
ú
Supply: 240V AC
24OV AC
13.2.ó Meters ond moniloring
Ronqe / Confiq
Item
72x72
/90'/!1.5%
Distribuiion voltoge
0-l 50
v
P4
Distribution currenl
0-250 A
-P5
Dimension
Check
Remorks
ú ø ú
Notes:
Poge
3l /33
STATRON
Monogemenl Syslem
Title: Routine Test Reporl Prep.:
PKE
Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Document No: 320827 -02-C H G-0 I Revision: 0 26.04,2017
Dote: 8/12/2016
Aopr.: GEI
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
Appr.: YRV
VGR
13.2.7 [omp indicqlions
Description
Lomp / color
Item
DCDB 2 INCOMER TRIP
Lomp
RED
H21
Lomp
RED
H22/522
Lomp
RED
H23
DVR 2 FAIL
Lomp
RED
H24
ø ø
DCDB 2 LOW DC VOLIAGE
Lomp
RED
H25
ú
DCDB 2 HIGH DC VOLTAGE
Lomp
RED
H26
ø
DCDB 2 FEEDER TRIP
Lomp
RED
H27
d
DCDB 2 +VE EARTH FAULT
Lomp
RED
H28
V
DCDB ]2-VE EARTH FAULT
Lomp
RED
H29
LAMP TEST/RESET DVR FAIL ALARM
BLACK
BAÏTERY
2
ELECTROLYTE LEVEL
LOW/RESET BATTERY
2 CIRCUIT FAULT
Check Remorks
ú ú
t
t
s2r
13.2.8 Trqnsducers
Description Tronsducer
Ronge / Config
lnput OV
ull
-u2l Distribution
o
4-ôLme
Ct
I g 3 lnput OA I
Tronsducer
t/l
-u22 Dislribufion
current
CI
/1 /5
A! Aø
4mA
v
20 mA Meosurement 2 ooinfs 150
volloge
Check Remorks Output
i(.|fme Output
4mA
250 A 20 mA Meosure ment 2 poìnts
o'zA I
IfiJ
w
4.6
i¡ L4.0S
mA
m¡
d
Notes:
Poge
32
/33
Monogemenl Syslem
STATRON Title: Routine Tesl Report PKE Appr.:
Prep.:
Ref. No. Q-07-00-14_E
crderNo.: 320827
Lost Vers.: 2/2812016 Documenr No: 320827 -02-C HG-Q
Syslem Tog:
jysrem: I l0BDT500
l4
Dole: l2/08/201ó
GEI Prep.:
VGR
Appr.: YRV
Revision:
0
26.04.2017
lnslrumenl lisl lnstrument Nome
Clomp Meler / Fluke 345
Seriol No
Col. Expire Dote
Z\V
Z .t..ot(
13L
{.7ot6'
3ôg
z za6
Clomp Meter / Chouvin Arnoux Fl5 Clomp Meier / Chouvin Arnouxt2T Multîmeter
/ tluke
87
Multimeler Fluke 177 Mullimeter
/
Fluke 23
Multimeler/Fluke lZ5 Mullimeter
/
Fluke 87V
Mulfimeter /Flvke 187
Mullimeter Flvke Multimeter
177
/ tluke
Scopemeter
/
87
Fluke I25 00ì
Agilent 31472A Oscilloscope
/
Le Croy
Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo WTl30
Metrel M12094 ETL ATS 4OO
Notes:
Poge
33/33
ì
Annexure'1 Fronl PonelMlMlC Flow
'lr
-H '., ':
-H.:
rt
-H:"i.
-H':
1'
-H
1¡:.
@,,-H,:,':
-
-H ''.r
i.,
-H ti:'.
\1
l
i
,
llem H3l
RECTIFIERHEA LTHY-CHA RGER I
Green
H32
52 CLOSED.CHARGER
Green
H33
Green
H34
BYPASSED
Green
H35
ø
BYPASSED
Green
H3ó
v1
BYPASSED
Green Green
H37 H38
Green
t
H39
17,
Green
H3l
2
Green
H32
52 CLOSED-CHARGER 2
Green
H33
53 CLOSED.BPB 2
H34
DVR 2 BYPASSED
Green Green
BYPASS STEP 2 DVR 2 BYPASSED
Green
H3ó
53 CLOSED-BPB
I
DVR
BYPASS STEP 2 DVR BYPASS STEP 3 DVR
DCDB
]
1
I I I
lncomer I on
BUS COUPLER INCOMER
ON
SI CLOSED-CHARGER 2 RECÏIFIERHEALTHY-CHARGER
BYPASS STEP
BYPASS STEP
I
3 DVR 2
DCDB Incomer 2 on
BYPASSED
-H.-i .
,:
-H i,i
-H.',
-H.:
:-l
[omp color 1
';i;
-lJ
Green
Descriplion SI CLOSED-CHARGER
ij
-H.ii.
r; -H
-H,.;
BYPASS STEP
-H"i,j
H35
Green
H37
Green
H38
Check Remorks
E ú
fTt
n n lvl
ø ø
vt
lz ø ú ø
I
ANNEXURE.2
INTERLOCK CHECK
SlNo
Condilion of operolion
ì
Normol operotion
2
Under voltoge ot chorger
l+ Botteryl bus
Seleclion of 52
QA
QB
QC
Remorks
t
Auto
ON
ON
OFF
Auto
OFF
ON
ON
Auto
ON
ON
OFF
ú ú
Auto
OFF
ON
ON
ú
Auto
ON
ON
OFF
ON
ON
OFF
Chorgerl+ BoTtery'l bus volloge reoches nominol floot volfoge ofter under voltoge
Check
Monuol reset
siluotion 4
Under voltoge ot DCDB bus
5
DCDBI bus voltoge reoches nominol volloge ofter under voltoge situolion
6
Moins foilure (Both Chorgers)
7
Under voltoge ot chorger 2+ Boltery 2 bus
Auto
ON
OFF
ON
B
Chorger 2 + Bottery 2 bus voltoge reoches nominol flool volioge ofter under voltoge
Auto
ON
ON
OFF
tt
Auto
ON
OFF
ON
úl
Aulo
ON
ON
OFF
ø
l
Auto
situotion 9
Under voltoge ot DCDB bus
t0
DCDB 2 bus voltoge reoches nominol volioge ofter under volloge situotion
ll
When chorger
I
is
selected wÌlh 54 to feed Lood
Monuol
ON
OFF
ON
l2
When chorger 2
is
selecTed with 54 Io feed Lood
Monuol
OFF
ON
ON
2
tt
Monuol reset
tø
fi
rt
Monuol reset
Monuol reset
ST TRON
Monogement Syslem
Title: Rouline Tesl Reporl PKE Appr.:
Prep.:
order No.:
Ref. No. Q-07-00-14-E
Dote: l2/08/2016
GEI
Lost Vers.: 2/28/2016 Documenl No: 320822-03-CHG-0 Revision: 0 26.04.2017
System Tog:
320827
syslem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Dote:
/
s.
s.
þ"í.t
l?-
Routine Tesl Report r l0BDT500
132/33/I I KV ECMN SS Mitsubishi Electric Corporotion Description
SeriolNo
TAG No
Chorger I Chorger 2
320827-03-CHG-0r 320827-03-CHG-02
DVR I / Distribution DVR 2/ Distribution
320827-03-DVR-0r 320827-03-DVR-02
Fuse Box I Fuse Box 2
320827-03-BPB-02
MAIN DATA lnput voltoge lnput frequency Nominol output voltoge Floot voltoge Boost voltoge Monuolchorge Nominoloutput current Botlery chorging current
Bottery type No. of cells
320827-03-BPB-0 l
3x 415 Vo" +10% I
50
Hz
l0
vd.
+S%
/ /
-10% _S%
122.1 Vdc 137.ó Vd.
l4l .9 vd. 450 Ad. 320.0 Ad" Ni-Cd Bó cells
Poge
1/3s
I
ST TRON Title: Rouline Tesl Report Prep.: PKE Aopr.: order No.:
Monogemenl Syslem Ref. No. Q-07-00-14-E
Dqte: l2/08/2016
GEI System Tog:
320827
syslem: I l0BDT500
I
LI Component check Cobinel configurotion
t.3 Cobinet colors
Item
1.4
Prolection Degree
1.5
Coble Entry Glond plotes
1.6
Worning lobels
1.7
Lobeling
1.8 Wire
Moin components dìmensions door hinges cut outs
l.l0
lnterconnection coble
l.l
Screw lightening check
1
refer to single line
diogrom
(SLD)
see drowings
outside
RAL ZO32
inside
RAL ZO32 RALTOI 2
I
ú
t c
bottom stondord
I
(yes)
occording to Q_08_00_2ó
component slickers posilion numbers
spot check Red
Phose Ll Phose L2 Phose L3
Yellow
Neutrol Protective eorth
block green/yellow Red
DC_
block
power control
tightening check with color morkings
d
I ú
Blue
DC+
Terminol Morking
Remorks
d
lP20 open doors
tP41
color code
Wire morkings
Check
Specified
bose frome
1.9
Appr.: YRV
Visuol lnspeclion & PhysicolVerificolion Description
1.2
VGR
Prep.:
Lost Vers.: 2/28/2016 Documenl No: 320822-03-CHG-o Rev¡sion: 0 26.04.2017
spol check
{
see drowings
{
spot check
t
Notes
2 /33
Monogemenl System
STATRON
Ref. No. Q-07-00-14-E
Title: Rouline Tesl Reporl Prep.:
PKE
Dqle: l2/08/2016
Apor.: GEI
orderNo.: 320827
System Tog:
sysrem: I l0BDT500
Prep.:
Lost Vers.: 2128/2016 Documenl No:
Appr.: YRV
VGR
Revision:
320827-03-CHG-0 l
0
26.04.2017
2 Meosurement orrongement 2.1 Block diogrqm
2.2 legend Symbol
Description
Symbol
Descriplion
U¡n
AC input voltoge
tvl
Uo.
DC volloge
tvl
lin
AC input current
lAl
la.
DC current
tAl
D
rdc
DC power
lkwl
tI
Urip
DC voltoge ripple
[Hz]
Uoot
DC bottery
voltoge
tvl
loot
DC botlery
current
tAl
S¡¡/P¡¡
Pfin fin
AC input
power
AC inpul power AC input
[kVA/kW]
foctor
frequency
tvl
Notes:
Poge
3
33
STATRON
Monogement System Ref. No. Q-07-00-14-E
Title: Rouline Test Report Prep.:
PKE
Dqle: l2/08/2016
Appr.: GEI
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
Lost Vers.: 2/28/2016 Ðocument No:
Appr.: YRV
VGR
Revision:
320827-03-CHG-0
0
I
26.04.2017
3 High Volloge & lnsulotion Tesl 3.1 lest descriplion Description 3.1.1 High
3.1.2
voltoge (HV)
IECóO14ó
lnsulolion test ofter HV tECó0t 4ó
3.1.3 Eorth continuity test
3. .4 Eorth
scheme
Item
Specified
octive / eorth
2.8 kV DC / I min Q_08_00_25_E 500vDc > 500ko
octive / eorth
Remorks
Test
Q_08_00_25_E
Test I
Test 2
check of eorth connections
visuol check
ïest
DC circuit
none - flooting
Tesl 4
3
3.2 Syslem comporlments
Comportmenl Chorger
Tesl 2
Test 3
Test 4
ø
ø
ø
ú
ú
t
d
ø
d
d
¿
DVR 2/ Distribution 320827-03-DVR-02
ú
d
ø
ú
Fuse Box I 320822-03-BPB-0
d
ø
d
Test
1
320822-03-CHG-0
r
Chorger 2 320827-03-CHG-02 DVR
I / Distribution
320822-03-DVR-0
r
r
Fuse Box 2 320827-O3-BPB-02
t
ø
I
Ø
Remorks
d
Notes
4 /33
Monogemenl Syslem
STATRON
Ref. No. Q-07_00-14-E
ne order No.:
Dote: 12.08.2016
GEI
PKE
320827
Syslem Tog:
r I 0BDT500
Prep.:
VGR
Losl Vers.: 28.02.2016 No: 320827-03-C HG-O Revision: 0 26.04.2017
Appr.: YRV
I
4 Seftings Chorger I Description 4.1 DIP
Swilches ond Jumper
4.2 Firmwore
Item
Specified
Hordwore settings
See jumper list
DRIó toolkii
5.10.0
Objecl file
4.19.0
Soflwore 4.3
Porometers of Boosl Dqlo
Disploy Menu
Boost voltoge
Floot lo boosi voltoge BoosI to floot voltoge Floof to boost current Boost to floot current Boost sofety limer
Moins foull deloy
Auto boosl control Deloy BoostFloot Timed Boost Time 4.4
ofter moins foull current or voltoge controlled time conlrolled time conlrolled Disploy Menu
Mox. Equolize Voltoge
enobled V¿. of filfer /O%loqd
999.0 vd" 0.0 vd"
256 Adc 9ó Ad" 720 min l0 min CURRENT
5 min 480 min enobled
I
Mox. boltery current Equolize sofety timer Porometers of Dolo
ø
Version:
42.0 dc 03. Va. 320.0 Aa" 720 m tn
Equolize stort voltoge
4.5
Remorks
138.3 Vd"
voltoge controlled volioge controlled current conlrolled currenf conlrolled
Poromelers of
Monuol Dolo
Check
Ee::¿:
122.8 Vd" I 17.8 Vd" I I0.0 vd"
!¿.È.
94.6vdc
'lw
Dischorge level l Dischorge level2 Dischorge level3 Mox. bottery current
320.0 Ad"
High flool voltoge Low floot voltoge High flool deloy
125.0 vd" I I5.0 vd" 0 sec
time controlled
lcì 6
for info V¿. ol filter Ao"
lj%lood
ú
Disploy Menu
Floot voltoge
ú
dc
¿_
ot filter I O%lood
Ao"
Notes:
l'"ï /33
Monogemenl Syslem
STATR,ON
Ref. No. Q-07_00-'14-E
Tiile: Rouline Test Report
PKE
Prep.: order No.:
320827
syslem: I 10BDÏ500
Pqromelers of Dqlo Frequency
4.6
Dote: 12.08.2016
Appr.: GEI System Tog:
Prep.:
VGR
Appr.:
YRV
I
Disploy Menu
high
(OFF
volue
nominol VoItoge
Lost Vers.: 28.02.2016 Document No: 320827-03-CHG-0 Revision: 0 26.04.2017
low (OFF volue) high (OFF volue) nominol
low
(OFF
volue)
53.0 Hz 50.0 Hz
hysteresis l%
47.O Hz
hysleresis ì%
.2 V "" 415.0 voc 352.7 V""
hysteresis 5%
477
hysteresis 5%
d
4.7 I 10.0 vd.
Nominolvoltoge Nominol currenf Mox current limitofion Mox. oulput voltoge Min. output volloge Emergency voltoge Mox output deloy 4.8 Disploy longuoge
iPorometers of 4.9 Pqrollel Rectifîer position
100%
l02%
shutdown olorm low (OFF volue) shuldown Disploy Menu Disploy Menu
450 Ad. 459 Adc
*5.'J.*.
no"
I40.0 vdc 94.0 vd. 121.0 vd.
5 sec English
w Ø
Notes
Poge
6 /33
Monogemenl Syslem
STATRON
Ref. No. Q-07-00-14-E
Title: Routine Tesl Report Prep.:
PKE
order No.:
320827
Dote: 12.08.2016
Appr.: GEI
Lost Vers.: 28.02.2016 Documenf No: 320827-03-CHG-0 Revision: 0 26.04.2017
Sys'lem Tog:
sysrem: I l0BDT500
Prep.:
Appr.:
VGR
YRV
I
5 Oplions Chorger I 5.1 Moin Breokers: Type
,Description Chorger
inpul
DC breoker
F
I
0+S I
F4+52
Roting Setling
Fuse+switc
200 A
h
Fuse+swilc
NA
i
NA
l.l
NA
Ir¡'
ó30
h
Iti l.i
HMI
NA
Monitorin Door Term. Mimi
xt0:43,44-NO Xì0r45,4ó-Nc
Mimic
Xl0:47,4-ño
Xìo:49.sNc
Check Remorks
ø
Terminols in
ú
Terminols in
DCDB DCDB
5.2 Options Descríplion Blocking of boost chorge
ïype
Setting
Mo HMI
Door
Term.
Bottery Room
Ø
Fon Foilure
with door switch
Supply: 240V AC
Cobinet spoce heoter
lhermoslot controlled
Supply: 240V AC Setting: 25"C
Power plug
bríÌish sfondord
Supply:240V AC
Cobinet inlerior light
Check Remorks
t ø
5.3 Anolog or Digitollnslrumenls Descripfion Dimension
I
iRonge / config 72x72
Item
Check Remorks
ú
/90" / tl.5%
Ø
AC lnput Volloge
0-500 Voc
-Pl
AC lnput Current
0-250 Aoc
-P12
Ø
Phose Selector Switch
V/A-Selector
-SV/SA
ø'
DC Voltoge
0-200 Vdc
-Pt
w
DC Current
0-800 Adc
-P2
4
Bottery Current
400-0-400
-P3
r
Notes:
7
33
Monogement System
STATRON e
Ref. No. Q-07-00-14-E
Reporl Dote: 8/12/2016
.: GEI
PKE
No.:320827
Lost Vers.: 2/28/2016 Þocument No:
System Tog: Prep.:
r r 0BDT500
Appr.:
VGR
Revision:
YRV
0
26.04.2017
5.4 Cooling Item
Description Cooling method
Specified
check funct
Forced cooling
of fons
t
Check Remorks
5.5 Bottery Breqker Box I 5.5.1 Meconicol
/ visuol check Item
Descriplion
Specified
Check Remorks
Dimensions
ó00x800x300
ú
Breoker box color
RAL 7032
ú ú
outside with open doors
Protection degree
tP54
tP20
t
bollom
Coble entry component stickers
Lobeling
position numbers
spot check
t
5.5.2 Eleclricql check Description Bottery
breoker
Type
Fl+Sl
Fuse+switc h
Roling Seiting 400 A
Moniloring HMI
Door
Ir¡l NA
l.j
Term.
Check Remorks
ú
NA
Aux/Sig.
5.5.3 Anolog or Digitol lnslrumenls
Description
Ronge / config
Dimension
72x72/90"/!15%
Bottery Voltoge
0-200 Vdc
Item
Check Remorks
ú -Pl
ø
HI
d
5.ô lomp indicolions BATTERY ISOLATOR ON/FUSE OK
LAMP
GREEN
Notes:
l'"ï /33
Monogemenl System
STATRON Title: Routine Tesl Report Prep.: PKE Appr.:
Ref. No. Q-07-00-14-E
DoÌe:12/08/2016
GEI
orderNo.: 320827
System fog:
system: I l0BDT500
Prep-:
Lost Vers.: 2/28/2016 Documenl No:
VGR
Appr.: YRV
Revision:
320827-03-CHG-0ì
0
26.O4.2017
ó Humon Mochine lnlerfoce (HMl) Chorger I ó.1 Mimic diogrom
v2 V1
V3
V5
v4
Vi
Description Rectifier Moins lnput
v2
Rectifier
Pos.
V3
v4
V5
Rectifier Operotion
Function Rectifier moins input OK Rectifier moins input foilure Rectifier operoting correctly Rectifier foilure, blocked or OFF
Mode
Floot chorge operotion Boost chorge operolion
Bottery
Monuol chorqe ooerolion Bottery OK ond BCB closed
Rectifier Output
Bottery in dischorge or in test BoTl.disconnected or test foiled Reciifier oulput OK Rectifier output not OK
Check Remork Lit-up green LiT-up
Lit-up Lit-up Lit-up Lit-up Lii-up Lit-up Lit-up Lit-up Lit-up Lit-up
red green red green
oronge red green
oronge red green red
ø
t
Option Option
ø ú
d
Notes
Poge
I /33
ST TRON
Monogement System Ref. No. Q-07-00-14-E
Title: Routine Tesl Reporl Prep.:
PKE
DaIe:8/12/20\6
Appr.: GEI
orderNo.:320827
System Tog:
syslem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2016 Documenl No:
Appr.: YRV
VGR
Rev¡sion:
320827-03-CHG-0 l
0
26.04.2017
ó.2 Alorms iDescriplion
Item AI
Moins Foult Fuse Blown High Temperoture
A2
Overlood
A4
High Outpui Volloge Low Output Volloge Chorging Foult Fon Foilure Open Breoker
A5 Aó A7 A8 A9
ø Ø tñ
A3
Input Br. Open Bottery Br. Open Output Br. Open Common Alorm
d
t ã( "c
Forced cooling A9l;LCD Row
I
492;LCD Row 2 493;LCD Row 3 Al I sec BotTery Foulty Al2 sec Bottery Chorger Foil Al3 sec Botiery room ventilolion foilure Al4 sec - sec A17 Control Error Loop A32 - sec Common Alorm
Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Bottery Chorge
Check Remork
Specified
ø w ú .{ !
Al +Æ+43+44+45+Aó+47+48+49+49
ì
+493+n(S
I
l+lng I
A92+A7+523+lng0+lng2 A2+43+45+Aó+47+A8+49
I
+493+n
(S I
)+A I 7
lng0
w ø
sr s2
S2l;LCD Row
I
S22;LCD Row 2 S23;LCD Row 3
{ ú
Floot Chorge
53l;LCD
W
Boost Chorge
S32;LCD S33;LCD
S3
Monuol Chorge Botlery OK BotTery under Test
ñ
w -ú
S4
s5 INGO
INGI ING2
Botlery room venlilotion foilure DVR foilure (emergency level)
botterv svmmetry
v,
Notes:
r0 /
33
Monogement Syslem
STATRON Title: Routine Tesl Reporl Prep.: order No.:
PKE
Ref. No. Q-07-00-14-E
Dole: 8/12/2016
Appr.: GEI System Tog:
320827
system: I l0BDï500
Prep.:
Appr.: YRV
VGR
Lqst Vers.: 2/28/2016 Document No: 320827-03-CHG-0 Rev¡sion: 0 26.04.2017
I
ó.3 tED ond Disploy Description
Item
LED Test
Tesl-butTon on HMI
Disploy meosurments
lnpul / Output
Check Remork
Specified
function test LED I -LED I 0 foctivoted) LED
ú
d
funciion
ó.4 tED ponel / Alorm configurolion LED LED I
Color red
Description AC moins foilure
LED2
green
AC Moins ON
LED3
green
Floot Chorge
LED4
yellow
Boost Chorge
/ Heolthy
red
Chorger Foilure
LEDó
red
Chorger High DC Voltoge
LEDT
red
Chorger Overlood
LEDS
red
Rect.
LED9
red
Chorging Foult
LED5
LEDIO
red
Deloy Check Remork
Deloils
/ Bottery Fuse Foilure
Botlery Tesl Foilure
configurotion: AI
configurotion: n(Al) configurotion: s31
configurotion: s32
configurotion: Æ+A3+A5+Aó+A7+48+A9 | +493+n{S | )+Al
configurotion: A5
configuroTion: A4
configurotion: M+A9 configurotion: A7
configurotion: At9
7
0
ú
0 0
ú ø
0
ø
30 30 30 n 0 0
ø ø ú Ø
Hord
coded
obj.file
Notes
lr /
33
STATRON
Monogemenl Syslem
Title: Rouline Ïest Report Appr.:
PKE
Prep.:
crder No.:
Ref. No. Q-07-00-'14-E System
320827 1 ì08DT500
syslem:
Dote: 12.08.2016
GEI Ìog:
Prep.:
Appr.:
VGR
YRV
Losl Vers.: 28.O2.2O16 Documenr No: 320827-03-CHG-O Revision: 0 26.04.2017
6.5 Alorm Reloy cord DeÌoils
n ó.5.1 Alorm reloy
cord
I
(ARCI)
¡inslolled
[sec]
Reclifier ok
RLI
Moins Foult
RL2:
U/V Level for chonge over
RL3: RL4: RL5: RLó:
6.5.2 Alorm reloy cord
2
(ARC2)
Deloy Check Remork
configurotion st
confígurotion AI
configurotion: s22
RL]:
Dischorge level3
RL2:
Common Alorm
RL3
Bottery foulty
RL4:
Bottery chorger foilure
RL5
BoItery room ventilotion foilure
RLó
0 U
configurotion: configurolion: configurotíon:
instolled
Moins foult
IJ
ø [sec]
configurotion: AI
configurotion: s23
configurotion:
All confígurotion: A12
configurotion:
Al3 configurotion: A14
0 0 0 0 0 U
d
Notes
12/33
I
Monogemenl Syslem
SÎATR,ON
Ref. No. Q-07-00-14-E
Title: Rouline Tesl Reporl Prep.: order No.:
PKE
System Tog:
320827
syslem: I I0BDT500
Prep.:
Dolo Uin
3x 415
no.
+lOV
U,^ *^,
Toleronces tt udc
Doie: l2/08/2016
Appr.: GEI
_
Vo"
/
tI
Ud" r¡.^to <
/
50
Hz
Ud. no.
-1O%
l"^
t7
lot
/o
d
Appr.: YRV
VGR
full
= =
lood 2
l'lf.t.r.^""
2 /o lrms)
Il0
Lost Vers.: 2/28/2016 Document No: 320822-03-CHG-o Rev¡sion: 0 26.04.2017
Voc
Ubot
450 A"^
U^^,
80.0 % - 3.1 %
1
122.1 Vdc 137 .6 V
ftooT
".
^^^*
occ.tEc6ot46-t-1/7.4
7 Stotic Meosurements Chorger I 7.1 Stotic Meosurement
l^,,r
=
@
O%Lood
0.0
c\ J (t) J
4". lConditions: RecTifier input
Ui^ [V."1 J
AC input volloge nom. qnd DC floql volloge
l¡^
[A."]
S¡"
U¡^
^^-
r"r [kVA]
=
3x 4,l5
P¡. 1.1 [kW
V^. /
122.1 V¿'"
Un.r n^-r
PFrn
tl.ç
239.o ?-ß.c
8.4
239.5
8.q
P
Chec
Reclifier output l¿" [fu"]
Uo., [V¿"]
Pd" [kw]
50%Lood:
=
[V]
225.O
N.
lConditions: U¡^^^-= 3x4]5 V^" /
Rectifier input U'^ J c.l J (f) J
[V."]
lr [A'"]
el.3
23r. z 23ß.¡
s8. L
2_be .l
ss.3
S¡n
Pin
r.r [kWì
zs.s
PFin
0.?ol
t21.3
l¿.
nÍ%l
J 3.8 Pr"."
lfu.ì
zzt .7
Pd. [kw]
7.7 ,7
[kw]
Check
Rectifier oulput Unor [V¿.]
122.1 V¿'"
Ur,.rrr^.r
System
r.t lkvAl
4z.o
c
l%1
6,L
0. o3
tî.2.t l^,r
U¿" ¡ool"
u¿",ioor.
f
.3>
[V]
l%l
l.t
t
t
Noles
13/33
Monogement System
STATRON Title: Routine Tesl Report PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dote: 8/12/2016
GEI
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
Doto
/ / -10% lt%
3x415 Vo.
Uin no'.n
Toleronces
2
l^,,+
=
'l
O0%
Lood
:
N J (r)
J
Hz
Ud" no.n
loi
full
A"- Conditions: I
l'^
lct.r
z3s. a
lô
234.s
los-5
=
lood 2
Rectifier input
z?3.s
Appr.: YRV
VGR
l¡.
7 kmsl
450.0
uh [v..1 J
50
+10%
U,^ *^,
Ui^
ll0 vdc 450 An. 80.0 % - 3.1 %
^^-
=
7S .o
122.1 Vd. 137 .6 V d.
Ubot ftoot Un^+
¡'^^.t
occ.tlcó0t46-1-1/7.4
3x 41 5
V^. /
122.1 Vd"
U¡^r n^"r
Syslem Pi"
g^.1-
Lqst Vers.: 2/28/2016 Document No: 320822-03-CHG-0.l Rev¡sion: 0 26.O4.2017
r"t [kw]
5?.r
PF'n
o. +73
nl%l
Js.o Pr"..
[kw]
Check
Rectifier output Un"t [Vn"l
trl.ô
In" [4""1
4qe .o
P,r" [kw]
s3.
5
U¿",ioor"
t.3
[Vl
l%] I
o
4.o
t
Notes
14/33
Monogement Syslem
STATR.ON Title: Routíne Tesl Reporl PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dqie: 8/1212016
GEI
crderNo.: 320827
System Tog:
syslem: I l0BDT500
Prep.:
Dolo
= =
U¡n no..n
U,-
*^,
3x
*ljy I
Toleronces
Uo.
4]5 V".
!1
=
/
50
-1O% %
lot
2% îmsl
U.l" rì..1o <
Document No:
Appr.: YRV
VGR
Ud. not l^^
Hz
l'ì
Lost Vers.: 2/28/2016
full
"
tt vbot
= ll0 Vo" = 450 A"^
lood 2
t.to...
o
80.0 % - 3.1 %
Rev¡s¡on:
flool
320827-03-CHG-0
0
26.04.2017
-
122.1 Vd" 137 .6 V
U¡^rr^^"r =
I
"-
acc.tEc60146-1-t/7.4
7.2 Check of exfeme cond¡l¡ons: U¡n Uin
l0 Uin
Ui"
+
r0
lnpul Voltoge [V""]
-in
@
/o
2t6 240
no.
-"" ø
/a
264
t6.3
OP Mode
floot 122.1V
monuol
lz¡¡t.t
f3s
141.9
v
floot 122.1V
Lood
[%l
Uoor [V¿"]
r00
tZl'o
100
140.
r00
lzo.r
t
la" [4,¿.]
44s 447 44e
Uo",ioor. [V] U¿" ¡ppl" [%]
Check
t.o
ô,8
ú
0"9
o.G
ú
6
t.g
ú
I
Notes:
Poge
15 /
33
STATRON
Monogemenl Syslem
Title: Rouline ïest Report Prep.: order No.:
PKE
Apor.:
320827
system: I l0BDT500
Dote:
GEI
Ref. No. Q_07_00_'14_E Lost Vers.: 28.02.2016 Documenl No: 320827-03-CHG-0 Rev¡s¡on: 0 26.04.2017
12.08.201 ó
System log: Prep.:
VGR
Appr.: YRV
8 Seftings Chorger 2 Description 8.1 DIP Swilches ond Jumper 8.2 Firmwore
Item
rSpecified
Hordwore settings
See jumper list
IDR I ó
tootkil
Objecl file Softwore 8.3
Porometers of Boosl Doto
Disploy Menu
Version:
Deloy Boost-Floot Timed Boost Time Poromeiers of Monuol Doto
Disploy Menu
dc
343.
i0
Vo" qt filTer lO%lood
min
CURR
5 min 480 min
enobled
d
142.0 Vd" 103.9 Vd" ..v2;1,.$. 320.0 Ad" .å7¡,3....
Mox. Equolize Volloge Equolize stort voltoge
Mox. botlery current Equolize sofety timer
for info
Va. ot filter /0%lood Ao.
720 min
ø
Disploy Menu
Floot voltoge
122.8 Vd"
Díschorge level I Dischorge level2 Dischorge level3 Mox. bottery current
I 17.8 V¿" I I0.0 vdc
94.6 Vd. 320.0 Ad.
High floof voltoge Low floot voltoge
125.0 vd" I ]5.0 vd"
lHigh flool deloy
...t,t.I, Z::
72O min
ofter moins foult current or voltoge conlrolled tîme conlrolled time conirolled
Poromelers of Doto
I
ú
enobled
Floqf to boost volioge Boost to flool voltoge Floot lo boosl current Boost to flooi current
Auto boost control
8.5
4.19.0
138.3
Boost sofely Iimer
c
.,-'.- ..'.'--.:
ggg.o vd" 0.0 vd" 25ó Ad. 9ó Ad.
volloge conÌrolled ,voltoge conlrolled rcurrent controlled icurrent controlled
Remorks
0.0
Boost voltoge
Moins foult deloy
8.4
5.1
Check
time conlrolled
.lP.".h... vo. ot filter ll%lood
åà,3....
oo"
0 sec
Noles:
l';ï /33
I
Monogemenl Syslem
STATRON
Ref. No. Q-07-00-14-E
Title: Routine Tesl Reporl
PKE
Prep.: order No.:
Dote: 12.08.2016
Appr.: GEI
320827
syslem: I l0BDT500
Losl Vers.: 28.02.2016 Documenr No: 320827-03-CHG-0
System Tog:
Prep.:
Appr.: YRV
VGR
Poromelers of Dolo
8.ó
Volloge
high
(OFF volue) nominol low (OFF volue) high (OFF volue) nominol low (OFF volue)
53.0 50.0 47.0 477.2 415.0 352.7
I
26.04.2O17
hysteresis l%
Hz Hz Hz
hysteresis l%
V""
hysleresis 5%
v"" vac
hysteresis 5%
ø
8.7
Nominol voltoge Nominol current Mox current limilotion Mox. output voltoge Min. outpul voltoge Emergency voltoge Mox outpul deloy 8.8 Disploy longuoge 8.9
0
ø
I
Frequ ency
Revision:
lPorometers of Porollel
1
\oo% 102%
shutdown olorm low (OFF volue) shutdown Disploy Menu Disploy Menu
10.0
dc
450 Ao. 459 Aa.
40.0 94.0 21.0 5
t,!1,?,. no.
V¿. Vo"
Vo. sec
Englísh
ø ú
Notes
17
33
Monogement System
STATRON
Ref. No. Q-07-00_14_E
Title: Routine Test Report Prep.: order No.:
PKE
Dote: 12.08.2016
Appr.: GEI
Options Chorger
Documenl no:
Syslem Tog:
320827
sysrem: 1 I0BDT500
I
Lost Vers.: 28.02.2016
Prep.:
Appr.: YRV
VGR
Rev¡sion:
f,fQ$l/-Qf,-CHG-0
0
I
26.04.2017
2
9.1 Moin Breokers:
ïype
Description
Chorger input DC breoker
Fuse+switc
F10+Sl
F4+52
RoIing Selting 200 A
h
Fuse+switc 1
ó30 A
h
HMI
Irh: NA
lm: NA Irh: NA
l.:
NA
Monitoring Door Term Mimic
X10:4,44-NO
Mimic
xl0:4/,4&No
Xì0:6,4ó
NC
xì0:49jGNc
Check
t
Remorks Terminols in DCDB Terminols in DCDB
ø
9.2 Options Description Blocking of boost chorge
Type
Setting
HMI
Monitoring Door Term.
Bottery Room
Check
Remorks
ø
Fon Foilure
Cobinet interior lighl
with door swilch
Supply: 240V AC
Cobinel spoce heoter
lhermostot conlrolled
Supply: 240V AC Setting: 25"C
ø
Power plug
british stondord
Supply:24OV AC
ø
9.3 Anolog or Digilol lnslrumenls Descriplion
Ronge / config
Dimension
72x72
Item
Check
Remorks
g
l90" / !15%
w
AC lnput Voltoge
0-500 Voc
-Plt
AC lnpui Current
0-250 Aoc
-P12
Phose Selector Swiich
V/A-Seleclor
-SV/SA
ø
DC Voltoge
0-200 Vdc
-Pt
M
DC Curreni
0-800 Adc
-P2
ú
Bottery Current
400-0-400
-P3
ø
Notes:
Poge
18 /
33
STATRON
Monogemenl System
Title: Rouline Tesl Reporl PKE Appr.;
Preo.:
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/201ó
Dote: 8/12/2016
GEI
orderNo.: 320827
system Tog
syslem: I 108DT500
Prep.:
Documenr No:
Appr.: YRV
VGR
Revision:
320822-03-CHG-0 i
0
26.O4.2O17
9.4 Cooling Description
Item
Cooling method
Specified
Forced cooling
check funct of fons
Chec! Remorks
d
9.5 Bottery Breoker Box 2 9.5.1 Meconicol
/ visuol check
Description
Item
Specified
Dimensions
ó00x800x300
Breoker box color
RAL 7032
Protection degree
outside
tP54
wilh open doors
tP20
Coble entry component stickers
Lobeling
position numbers
t
Check
Remorks
t
bottom
ø ú
spot check
ø
9.5.2 Elechicol check
Descriplion Bottery
breoker
Type
Fl+Sl
Fuse+switc h
Roting Setting 400 A
Moni Door
lrh: NA
Check Remorks
ø
lm: NA
Aux/Sig
9.5.3 Anolog or Digilol lnslrumenls
Description
Ronqe / confio
Dimension
72x72190o/!1.5%
Boltery Voltoge
0-200 Vdc
Item
Check
Remorks
ú -Pl
9.ó Lomp indicolions BATTERY ISOLATOR ON/FUSE OK
LAMP
GREEN
HI
ø
Notes
Poge
19i3s
STATRON
Monogement System
Title: Rouline Test Report Prep.: PKE Appr.:
Ref. No. Q_07-00-14-E
Dote: l2/08/2016
GEI
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
l0 l0.l
Lost Vers.: 2/28/2016 Documenl No:
Appr.: YRV
VGR
Rev¡sion:
320822-03-CHG-0
0
26.04.2O17
Humon Mochine lnlerfoce (HMl) Chorger 2 Mimic diogrom
v2 V1
V3
V5
v4
Pos.
Vì
v2 V3
Descri
iRectifier Moins lnput Rectifier Rectifier Operotion
Mode Y4
V5
Boltery
Rectifier Outpul
Function Rectifier moins input OK Rectifier moins input foilure
Check Remork
Lit-up Lit-up Rectif ier operoling correcTly Lit-up Rectifier foilure, blocked or OFF Lit-up Floot chorge operotion Lif-up Boost chorge operolion Lit-up Monuol chorqe oþerotion Lit-up Bottery OK ond BCB Lit-up Bottery in dischorge or in Lit-up Botl.disconnected or tesi foiled Lit-up
closed
tesT
Rectifier oulpul OK Rectifier output noi OK
green red green red green
oronge red green
Ø
ø ø
Option Option
oronge
red Li l-up green LI t-up red
ø
Notes:
20/33
I
STATRON Title: Routíne Tesl Report Prep.: PKE Appr.:
Monogemenl Syslem Ref. No. Q-07-00-14-E
Dole: 8/12/2016
GEI
orderNo.: 320827
System Tog:
syslem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2016 Document No:
Appr.: YRV
VGR
Rev¡s¡on:
320827-03-CHG-0
0
26.04.2017
10.2 Alorms
Description Moins Foult Fuse Blown High Temperoture
Overlood High Output Voltoge Low Output VolÌoge Chorging Foult Fon Foilure Open Breoker
lnput
Item AI
V m ú ø, td ú,
M A3 A4 A5 Aó A7 A8 A9
Open Open Output Br. Open
w
Forced cooling A9l;LCD Row
Br.
Botlery
Check Remork
Specified
I
492;LCD Row 2 A93;LCD Row 3 Al I sec Common Alorm Boltery Foulty Al2 sec Bottery Chorger Foil Al3 sec Bottery room ventilolion foilure Al4 sec A.17 - sec Control Error Loop - sec A32 Common Alorm Br.
Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Bottery Chorge
I
+A93+n{S
I
l+tng
I
A92+A7+523+lng0+ln92 A2+A3+A5rAó+A7+A8+A9
|
lng0 tv1
ø
d
SI
S2l;LCD Row
ø
I
S22;LCD Row 2 S23;LCD Row 3
w
S3
53I;LCD
Boost Chorge
S32;LCD S33;LCD
Monuol Chorge
.w
+A93+n(SÌ )+Al 7
s2
Floot Chorge
Bottery OK Bottery under Test
At +A2+A3+A4+A5+Aó+A7+A8+A9+A9
ø ú r't Ø
d ø
ø
d
s4 s5 INGO
INGI ING2
V Bottery room ventilotion foilure DVR foilure (emergency level)
boltery symmetry
ú.
w
Notes
21/33
I
STATRON
Monogemenl Syslem
Title: Rouline Tesl Report PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dqte: 8/12/2016
GEI
orderNo.: 320827
System Tog:
sysfem: I 108DT500
Prep.:
Lost Vers.: 2/28/2016 Document No:
Appr.: YRV
VGR
Rev¡s¡on:
320827-03-CHG-0
0
I
26.04.2017
10.3 tED ond Disploy
Description
Item
Specified
LED Test
Disploy meosurments
10.4 tED ponel LED
Check Remork
Test-button on HMI
LED
funclion test LEDI -LED I 0 loctivoted)
ú
lnpul / Output
function
ú
/ Alorm configurqlion Color
LED I
red
LED2
green
Detoils
n
AC moins foilure AC Moins ON
/ Heolthy
LED3
green
Floot Chorge
LED4
yellow
Boost Chorge
LED5
red
Chorger Foilure
LEDó
red
Chorger High DC Voltoge
LEDT
red
Chorger Overlood
LEDS
red
Rect.
LED9
red
Chorging Foult
LEDIO
red
Bottery Tesl Foilure
/ Bottery Fuse Foilure
configurotion AI
configurotion n
I
configurotion: s3r
configurotion: s32
configurolion: A2+A3+A5+Aó,A7+A8+A9t +A93+n(S I )*Aì 7
configurotion: A5
configurotion: A4
configurotion: M+A9 configurotion: A7
configurotion: At9
Deloy Check Remork U
ú
0
ú
0
Ø
0
ø
30
IZ
30
ø ø
30 0 0 0
ø Hord coded obj.file
Notes
Poge
22
/33
STATRON
Monogement System
Title: Roufine Test Reporl Prep.: PKE Appr.: order No.:
Ref. No. Q-07-00-14-E
Dote: 8/12/2016
GEI System Tog:
320827
system: I l0BDT500
Prep.:
Appr.:
VGR
YRV
Lost Vers.: 2/28/2016 Document No: 320827-03-CHG-0 Rev¡sion: 0 26.04.2017
I
10.5 Alorm Reloy cord DescripTion r
0.5.r Alorm reloy cord
K
Detoils
Reloy
I
(ARCI)
instolled
lsecl
Reclifier ok
RLI
Moins Foull
RL2
U/V Level for chonge over
RL3
( RL4: RL5 RLó
r
0.5.2 Alorm reloy
ca¡d2
(ARC2)
Deloy Check Remork
configurolion sl configurotion AI
configurotion s22
RLI
Dischorge level 3
RL2
Common Alorm
RL3
Bottery foully
RL4
Bottery chorger foilure
RL5:
Bottery room ventilotion foilure
RLó:
0 0
configurolion configurotion
d
configurolion
instolled
Moins foult
rl
lsecl
configurotion AI
configurotion s23
configurotion
All configurotion A12
configurotion A13
configurotion A.14
0
0 0 0
0 0
d
Notes:
Poge
23
/s3
STATRON
Monogement System
Title: Routine Test Report PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dote: 12/08/2016
GEI
orderNo.: 320827
System Tog:
sysrem: I l0BDT500
Prep-:
Dolq
It. vtn U,^
=
+10%
Toleronces
Uo. Ud.
I I
/
t1
=
I
7
50
%
lot
Stotic Meosurement:
=
0% Lood
@
full
fìt^lo.
[V""]
lì"
I
? (
246,1
6.6
J
U^^*
lood à
80.0 %
^.o
- 3.1 % acc.t]c
A^^ lConditions:
lt.
lÀ"l
U¡^
^^-
=
3x
U¡.t [Va"]
tzz.
s,,.* lkvAl
60146-1-t17.4
4]5 V^^
l¿" [4.r"]
Pl"
r.r lkwl
P,r"
U¿"¡..r"
lkwl
[Vl
225.0
Þtr.
n
A". lConditions:
U'" [V""]
(Ð J
l%1
U¡^^^-
=
Check l%1
ú
3x4]5 V^-
/
Si^
r"r [kVA
z,l
24,.4
G
244-8
rs. L
24?,7
.1$.t
4s.e
122.1 YA.
Un^,n^^,
Rectifier input
J
122.1 Y^-
U^^, u^^,
ô.¿
0-ôe :
/
Pb,, [kw]
I 50% Lood
l^'n
c.l
"-
^^^"*
Sysfem
Rectifier oulput
J
122.1 Vd" 137 .6 V
Ubot ftoot
AC inpul volloge nom. qnd DC floot volloge
0.0
24s.1 z{e .q
(.)
vdc
I
450 A^^
I
Stotic Meosuremenls Chorger 2
Ui^
N J
l0
Ud" no-
ln-
Hz
Rectifier input J
Appr.: YRV
VGR
-10%
2 % kmsl
,i^.to <
l.l
l^,+
Vo.
3x 415
nom
*^,
Lost Vers.: 2/28/2016 Document No: 320827-03-CHG-0 Revis¡ôn: 0 26.O4.2017
System Pi^r"r [kWl
a(
PFi.
,,€7ç
n[%l
\t3.J P,"..
Rectifier output Uoor [V¿.]
rcl-e
la. [4,¿.]
22e.9
Pd. [kw]
27. I
fkwl
Check U¿.,¡oot"
r-?-
[VI
f%]
r. ¿l
g
d
Noles
24/33
Monogemenl System
STATRON
Ref. No. Q-07-00-14-E
Title: Routine Tesl Report Prep.:
PKE
Dole: 8/12/2016
Appr.: GEI
orderNo.: 320827
System Tog:
system: I l0BDT500
Prep.:
Dqlo Uin
no.
U,^ r^,
Toleronces
= =
/
=
l0O% Lood
:
450.0
I
lorfur rood >
Fìr^r-.^^^^
A"^ lConditions:
Revision:
tt vbot flool tt \Jhñt h^^.t
l0 vdc
450 A"-
In-
2% kmsl
U^^.,^^,- <
Document No:
Appr.: YRV
VGR
Ud. no.
lt%
ttvdc
l^,r
/
3x 415 Voc 50 Nz +lOT -lO%
Lost Vers.: 2/28/2016
lr [A."l
J
23s.6
t0s.8
c\ J
?42-.
ló6.s
J
246.7
E
si^ r"r
78-
[V¿"]
U,^^^-
=
3x 415
V^- /
tzr,L
137
.6
V
^.
122.1
Un^,n^^,
vd.
lkvAl
o
P¡^r"r
lkwl
çs.z
PF¡'
o.?qc
nl%1
ü5.+ Ph.. [kwl
[A."1 ]
44s
\22.1 Vd"
SvsTem
lol,L In"
_ -
I
26.04.2017
Õcc.tÉC 6)t4ó-1-t17.4
Recfifier output
U¡.t
0
8O.O %
- 3.1 %
Rectifier inpul U'" [V."1
320822-03-CHG-0
P.," [kwl
54.
4
U¿"
¡..r"
t-T
[Vl
Check l%1
f.4
3,9
ø
Notes
2sl33
STATRON
Monogemenl System Ref. No. Q-07-00-14-E
Title: Routine Tesl Report Prep.:
PKE
Dole: 8/1212016
Appr.: GEI
orderNo.:320827
system
sysrem: I l0BDT500
Prep.:
Dolo
3x4ì5 Vo"
Uin no.n U,^ *^,
+10%
/
/
50
Hz
Lost Vers.: 2/28/2016
fog:
Document No:
Appr.: YRV
VGR
l"^
o7
lot
320827-03-CHG-0
0
tt vbot flool ¡t _ Uh^+ h^^c+ -
I l0 vdc 450 A"^
Ud. no.
-10%
Rev¡sion:
122.1 Vd" 137
,6
V
Toleronces
Uo. Ud"
1
=
ri..to <
1
/o
2 ú /o lrms)
full
lood 2
80.0 % - 3.1 %
l'lt^¡o.^^"o
I
26.04.2017
"^
occ.tEC óO146-1-t/7.4
I1.2 Check of exheme condilions: lnpuf Vo U¡n
l0
+
-in /o
Uin
no.
U¡"
-."
r0
/o
OP Mode
Lood [%l
L
floot 122.1v
r00
tzl-L
240
.s
monuol
r00
14c)
2ó4
,J
100
ru\.2
216
141.9 V
floot 122_t V
Ur,.r [V.¡"]
3
la" [Ac"]
U¿. ,iool" [V] U¿. ¡ool. [%]
45ç
d.s
o.7
4q+
1.3
0.0
4qq
l'-9
l.t
Check
ú ú
t
Notes
26/33
STATRON
Monogement System
Title: Rouline Tesl Report Prep.: PKE Appr.:
Ref. No. Q-07-00-14-E
Dote: l2/08/2016
GEI
orderNo.: 320827
System Tqg
sysrem: I l0BDT500
Prep.:
l2 l2.l
Appr.: YRV
VGR
Diode Volloge Regulotor
(DVR)
Moin Dolo Conditions/Limils
Rotinqs Ud. no-
Lood
I
Ulooo lloo¿
lovr Steps
l0
vdc
122.1 Vd"
Ud.
l3z.ó vd.
boosl
Ubol.no-.
103.2 Vdc
U¡,.r .l¡."¡
87.72 V¿," 93.5 Vdc
I l0 vd. 1ó0 fu.
Uloqd min. Ulood mox.
ló0 fu.
llood
3 Steps
Remork
Udc noot
I
:
min
-15% +10%
2l .0 vd. 1ó ,\.
l= min lood throuoh DVR to Þrove V-drop)
Sketch Uo.
î l
o-
12-1-2
I
Diode Voltoge Regulotors (DVR) I
System
l2.l.l
Lost Vers.: 2/28/2016 Document tro: 320822-03-CHG-0 Revision: 0 26.04.2017
Ulooo
t\ ', l./l
l
Itoo¿
lesl Mode
minimum conditíon
moximum condition ré0
6
Mode
U
FIoot
122.1
Mode
u¿. [V¿.]
Boost
137.6
{t6
-o
z\.1
122.1
t\s.6
ló Urooa [V¿.]
ì20 .o
[A*i.]
23.?
u¿. [V¿.] 137.6
Uroo¿
[V¿.]
Irt'. >
t6 mode
tss--9
V
-l
lroo¿
lrooa
[Ac.]
ts(.s tó0
Mode ;Bottery
chk Remork
U
103.2
\o3-o
2.o,ç
103.2
l0l .L
tTS.¡
Notes:
Poge
27
/33
STATROil
Monogemenl System
Title: Routine Tesl Reporl PKE Appr.:
Prep.:
order No.:
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenl No: 320827-03-CHG-0 Revis¡on: 0 26.04.2017
Dole:8/12/2016
GEI Syslem Tog:
320827
syslem: I l0BDï500
Prep.:
12.2 Dlode Volloge Regulotor
(DVR)
Rotings Ud" not
System
Chorger
Lood DVR
Appr.: YRV
VGR
Moln Dolo Conditions/Limits
I
l0
vdc
Remork
Ubot.no..
122.1 Yd" 137.ó Vdc 103.2 vdc
Uoot.¿iscn
8772 Yd"
Udc ftool Udc boost
Ulooa
I l0 vdc
Ulood min.
93.5 Vdc
-ts%
lloo¿
I
ó0 A*j" ló0 Au.
Ul...l -."
l2l .0 V,r" ló fu.
+10%
lovn
ltoodmin :
l= min lood throuoh DVR lo prove V-drop)
3 Steos
Steps
1
12.2.3 Sketch U¿"
Utoo¿
llood
12.2.4Tesi
Mode
m¡nimum condiïion
Mode
Un" [Vn"l
Floot
122.1
Mode
u¿" [va"]
Boost
137.6
Mode
U.r" [V.r.l
Bottery
mode
r
03.2
Ur^.¡ [Va"l
It6-el U¡oo¿
[V¿.]
(¿o"o _u'""0 [Vqc]*
moximum condition
l'^"n [4""1
22.7' lloo¿ [A.1"]
25.6
122,1
ua" [v¿"] 137.6
l'.^, [4".1
lsZ.: Zo.L
U^" [Vn.l
t
U.r" [V¿.1
103.2
U,"^" fVn"l
Ir5.L Ul.o.l [V.1"]
Ite.o
oI
1,.^" [4".1
1.16. o
lro.¿
[Ar"l
ls9
Ur^.¡ [Va.l
I
chk Remork
0
ú
ú
In^¡ [A¡"1
t53
J
ú
Notes:
Poge
28
/33
SI TRON
Monogement System
Title: Routine Tesl Reporl
PKE
Prep.:
orderNo.: 320827
System Tog:
system: I l0BDT500
Prep.:
I
Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016
Dote: 8/12/2016
Appr.: GEI
Document No:
Appr.: YRV
VGR
Revision:
320827-03-CHG-0
0
I
2ó.O4.2017
3.1.3 lomp indicolions Lomp / color
llem
Check
INCOMER TRIP
Lomp
RED
Hil
I
Lomp
RED
Hl2/St2
ú ú
Lomp
RED
Hr3
FAIL
Lomp
RED
Hl4
ú ú
DCDB
]
LOW DC VOLTAGE
Lomp
RED
Hl5
ú
DCDB
I HIGH DC VOLTAGE
Lomp
RED
Hló
d
DCDB
I
FEEDER TRIP
Lomp
RED
Hl7
DCDB
I
+VE EARTH FAULT
Lomp
RED
Hr8
t
DCDB I -VE EARTH FAULT
Lomp
RED
Hl9
ø
LAMP TESI/RESET DVR FAIL ALARM
BLACK
sil
ú
Description DCDB
]
BATTERY
ELECTROLYTE LEVEL
LOW/RESET BATTERY
DVR
I
I
CIRCUIT FAULT
Remorks
t
13.1.4 Tronsducers
Tronsducer
-ul
lnput OV
ull
.3S.L v 118,0 v
voltoge
lnput
tll
Distribufion
current
'4mA
CT
r4's-.nn
16
-se
mn Output
/1 A¡ /5 Aø
t
4mA
OA
-u12
Remorks
Output
150 v 20 mA Meosuremen t 2 ooints
I
Dislribution
Tronsducer
Check
Ronge / Config
on
20 mA 250 A Meosurement 2 points
O.
l¿lg
aA
4
r3.z'
mA mA
w
Notes
30 /33
STATRON
Monogemenl Syslem
Title: Rouline Test Reporl Prep.: order No.:
PKE
Ref. No. Q-07-00-14-E
Dote: 8/12/2016
Apor.: GEI System
320827
system: I l0BDT500
13.2 Distribution
log:
Prep.:
ll0V
Lqst Vers.: 2128/2016 Document No:
Appr.: YRV
VGR
Revision:
320822-03-CHG-0
0
I
26.04.2017
DC
Roting/qly.
Descriplion Moin input breoker
Specified
Type Auxiliory Feeder type I Type Auxiliory Feeder ïype 2
Motorized MCCB
Check ró0 A
Aus./Sig. cont. MCCB Siq.
Remorks
ú
ó3A/3
t
32A/52
d
Contoct
ïype
MCB
Auxiliory
Siq.
Contoct
13.2.5 Options
Description
Specified
DC Eorth Foult
lT
DC Voltoge Reloy
lower/upper limil
Check
moins
30 mA
ú ø
lndividuol
over volToge limil over voltoge return under volioge limit under voltoqe return
t23.0
Remorks
v
r2t.0 v 93.5 V 98.5 V
ú
Cqbinel interior lighl
with door swilch
Cobinet spoce heoter
Supply: 240V AC thermo + hygro controlle Settinq: 25"C/80%"C
ú
Power plug
british stondqrd
ú
Supply: 240Y AC
240V AC
13.2.ó Meters ond monitoring
Description
Ronge / Confiq
Dimension
72x72/90a1!1.5%
Item
Check
Remorks
d
Distribution voltoge
0-l 50
v
-?4
ú
Dislribulion currenT
0-250 A
-P5
ú
Notes:
Poge
3r /33
STATRON
Monogemenl Syslem Ref. No. Q-07-00-14-E
Title: Rouline Tesl Report
PKE
Preo.:
DaIe:8/12/2016
Appr.: GEI
orderNo.: 320827
System Tog:
sysrem: I l0BDT500
Prep.:
Lqst Vers.: 2/28/2016 Documenl No: 320827-03-CHG-0 Revision: 0 26.04.2O17
Appr.: YRV
VGR
13.2.7 Lomp indicolions
Lomp / color
Item
Check
Lomp
RED
H21
ú
Lomp
RED
H22lS22
d
BATTERY 2 CIRCUIT FAULÏ
Lomp
RED
H23
ø
DVR 2 FAIL
Lomp
RED
H24
DCDB 2 LOW DC VOLTAGE
Lomp
RED
H25
DCDB 2 HIGH DC VOLTAGE
Lomp
RED
H26
DCDB 2 FEEDER ÏRIP
Lomp
RED
H27
DCDB 2 +VE EARTH FAULT
Lomp
RED
H28
DCDB I2_VE EARTH FAULT
Lomp
RED
H29
LAMP TEST/RESET DVR FAIL ALARM
BLACK
Desc DCDB 2INCOMER BATTERY
TRIP
2 ELECTROLYTE LEVEL
LOWRESET
Remorks
ø ø ø ú
s2l
13.2.8 lronsducers
Ronqe / Confiq
Description Tronsducer
lnput OV
ull
-u21
Distribution
"9J-5v
ttf .6 v lnput OA
tll
-u22 Distribution
current
cl
/1
/s
Afl Aø
Remorks
4mA
v
20 mA Meosurernent 2 ooints 150
voltoge Tronsducer
Check Output
14-6 m¡
ß"2
mA
d
Output
4mA
250 A 20 mA Meosurement 2 points
ôA i 4rnn i46.s¡ i rs.; mA
{
Notes
32/33
I
Monogemenl System
STATRON
Ref. No. Q-07_00-14-E
Title: Rouline Tesl Report Prep.:
PKE
Dole: 12/0812016
Aopr.: GEI
orderNo.:320827
System Tog:
syslem: I 108DT500
Prep.:
l3 Distributions
Lost Vers.: 2128/201 6 Documenl No: 320822-03-CHG-O Rev¡sion: 0 26.04.2017
Appr.: YRV
VGR
I
I
l3.l Distribution I l0V DC Des
Specified
Rolinq/qly
Motorized MCCB
ló0 A
t
Motorized MCCB Aus./Siq. cont.
ró0 A
ú
MCB
63A/3
ø
32A/s2
t
Check Remorks
Moin input breoker Type Auxiliory Bus
Aus./Sig. cont.
Coupler
Type Auxiliory
Feeder type
I
Type Auxiliqry
Sig.
Contoct
Feeder lype 2 Type Auxiliory
MCB Sig. ConToct
13.1.1 Oplions
Description
Specified
DC Eorth Foull
lT
DC Voltoge Reloy
lower/upper limit
t
Check Remorks 30 mA
moins
lndividuol
ø
over voltoge limit over voltoge return under volloge limil under voltoge return
123.0
12t.0
v v
93.5 V 98.5 V
LZ.I..:.9....... V
!L!.:..e..
$å.'.{. J..8..,S
Cqbinet interior lighl
with door switch
Cobinet spoce heoler
Supply: 240v AC thermo + hygro controlle Seiting: 25'C/80%
Ø ø
Power plug
british stondord
ø
Supply: 240V AC
240V AC
13.1.2 Meters ond moniloring
Description
Ronge / Config
Dimension
72x72/90"/!1.5%
Item
Check
Remorks
ú
Distribution voltoge
0-r 50
v
-P4
Distribulion current
0-250 A
-P5
t ú
Notes:
Poge
29
/33
Monogemenl System
STATRON Title: Routine Test Reporl PKE Appr.:
Prep.:
Ref. No. Q-07-00-14-E
Dole: l2/0812016
GEI
crderNo.: 320827
System Tog:
system: I 108DT500
Prep-:
l4
VGR
Appr,: YRV
Losf Vers.: 2/28/2016 Document No: 320822-03-CHG-0,| Revision: 0 26.04.2017
lnslrumenl lisl lnsfrument Nome
Clomp Meter / Fluke 345
Seriol No
Col. Expire Dote
217
2. /or I
13L
5.zo(s
5or
Z, Cotl
Clomp Meter / Chouvin Arnoux Fl5 Clomp Meier / Chouvin NnouxF2T Mullimeter / tluke 87 Multimeter Flvke 177 Multimeter / Fluke 23 Multimeter
/ tluke
175
Multimeter / Fluke 8ZV Mulfimeter / Fluke 187
Multimeler Flvke
177
Multimeler / tluke 87 Scopemeter
/
Fluke 125 001
Agilent 31472A Oscilloscope / Le Croy Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo WIl30
Metrel M12094 ETL ATS 4OO
Notes:
Poge
33
/33
Annexure-1 Fronl PonelMlMlC Flow
ir-H.,r
:.:
-H:l ":ì
t-:.-H.|¡,:
-HJr,,;:
-H.i
-H.1t.r.r
-H
li
r.r
-H
_1,::1
-H.l i
r_,
r.
llem H31
RECTIFIERHEALÏHY.CHARGER'I
Green
H32
52 CLOSED-CHARGER
Green
H33 H34
BYPASSED
Green Green
BYPASSED
Green
H3ó
BYPASSED
Green
H37
Green
H38
Green
H39
Green Green
H31
RECTIFIERHEALTHY-CHARGER 2
52 CLOSED-CHARGER 2
Green
H33
53 CLOSED-BPB 2
Green
H34 H35
BYPASS STEP 2 DVR 2 BYPASSED
Green Green
BYPASS STEP 3 DVR 2 BYPASSED
Green
53 CLOSED-BPB
]
I
]
DVR
BYPASS STEP 2 DVR BYPASS STEP 3 DVR
I I I
lncomer I on
BUS COUPLER INCOMER
ON
SI CLOSED-CHARGER 2
BYPASS STEP
I
-H.:ilj
;i
-H.lir
ii-HiI
DVR 2 BYPASSED
DCDB Incomer 2 on
ii
-H.1
-HJ:
-HJ"1
lomo color
DCDB
rJ
j-H',t
Green
Descriolion SI CLOSED-CHARGER
I
-H.j i
,.i
-t.i
BYPASS SÏEP
C'
H35
H32
H3ó N37 H38
Check Remorks
E ú ú
[1
ø
tû
g ø ø
rn
ø ø
FI
ø ø
g g
ANNEXURE-2
INTERTOCK CHECK
Condilion of operotion
Sl No
Seleclion of 52
OA
Auto
ON
ON
OFF
QB
QC
Check
Ø
I
Normol operoTion
2
Under voltoge ol chorger
bus
Aulo
OFF
ON
ON
3
Chorgerl+ Botteryì bus voltoge reqches nominol floot voltoge ofter under voltoge
Auto
ON
ON
OFF
ú) ú
Under voltoge ot DCDB busl
Aufo
OFF
ON
ON
ú
DCDB I bus volloge reoches nominol volloge ofler under volloge situotion
Auto
ON
ON
OFF
m
ON
ON
OFF
l+ Botteryl
Remorks
Monuol resel
situotion 4
t
6
Moins foilure (Both Chorgers)
7
Under voltoge of chorger 2+ Bofiery 2 bus
Auto
ON
OFF
ON
ú
Chorger 2 + Bottery 2 bus voltoge reoches nominol floot volloge ofter under volloge situoiion
Aulo
ON
ON
OFF
rú
Under voltoge ot DCDB bus 2
Auto
ON
OFF
ON
Ø
Aulo
ON
ON
OFF
I t0
Auto
DCDB 2 bus voltoge reoches nominol vol.toge
ofler under voltoge siiuotion
tt
it
When chorger
Lood
Monuol
ON
OFF
ON
ú
12
When chorger 2 is selected with 54 to feed Lood
Monuol
OFF
ON
ON
ú
I is selected with 54 to feed
Monuol resei
Monuol reset
Monuol reset
BDT Manual
CHAPTER 8.3
FACTORY ACCEPTANCE TEST REPORT
(
STATRON
Monogemenl System
Title: Foclory Acceplonce Test PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
Dote: | 2/O8/2O16
Prep.:
crderNo.: 320827
LosT
ìystem: I l0BDT500
Prep.:
Tesl Eñg¡neer
Appr.: YRV
VGR
Dote:
Vers.: 2128/2015 320827-02
Document No:
Syslem Tog:
Revision:
OA Check:
0
07.07 -2017
Þole:
Foctory Acceplonce Tesl Report r r 0BDT500
132/33/r rkV JUMN SS Mitsu bishi Electric Description
SeriolNo
Chorger Chorger 2
320827-02-CHG-01
1
DVR
Corporotion
y'aeNo. ¡"/*
320827-02-CHG-02
I / Distribution
320827-02-DVR-0 r 320827-02-DVR-02
DVR 2/ Dislribution Fuse Box I Fuse Box 2
320827-02-BPB-01
320827-02-BPB-02
MAIN DATA
lnput voltoge lnput frequency
3x 415 50
Vo.
Hz
I l0 vdc 122.1 Vd. 137.6 Vd.
Nominol outpul voltoge Floot voltoge Boost voltoge
Monuolchorge Nominoloutput current Boifery chorging cunent
141 .9
+10% +5%
t
È\rytF? :,lÉh EKXÅ!-arJ Signoture: ' {;U runcrron
-5%
Vo.
320.0 Ad. Ni-Cd
8ó cells
Dote:
Acceplonce fesls performed Stotron AG
-10%
450
Bottery type No. of cells
Nome: _
/ /
Client /Gonsultenf Nome: AL&red A\suutùdi
Function: ptaoei^s Signoture:
t:Ë:rt
lO /
o:rl\ r:-
Client / Enduser Se-n$Uf ,J.,lome:
J.
t p.
!il:f,] 1.$*$+ A
\+ Poge
1/27
STATRON
Monogement System
Tifle: Foclory Acceplonce Test
PKE
Prep.:
Ref. No. Q-07-00-ló_E
Dote: l2/08/2016
Appr.: GEI
crderNo.: 320827
System Tog:
tystem: I l0BDT500
Prep.:
I
Documenr No:
VGR
rppr.: fQ\r/
Revis¡on:
320827-02
0
07.O7.2017
Visuol lnspeclion & PhysicolVerificolion Description
Item
l.l
Component check
Moin componenls
1.2
Cobinet configurotion
dimensions door hinges cut outs
1.3
Cobinet colors
.4
Proteclion Degree
.5
Cobinet steel thickness
1.6
Coble Entry Glond plotes
1.7
Rotíng Plote
Wire color code
Notes
Check
Specified
Rémorks
refer to single line
diogrom
(SLD)
see drowings
{
inside
RAL ZO32 RAL 7032
bose frome
{
RALTOI 2
outside
1.8
Lost Vers.: 2/28/2015
tP4l lP20 open doors
IV
l.Smm
bottom stondord
{
(yes)
{ Phose Ll Phqse L2 Phose L3
Yellow
Neutrol Protective eorth
block green/yellow
DC+ DC-
block
l¿'
Red Blue
Red
t.w Poge
2 /27
STATRON (
Monogemenl Sysfem
Title: Foclory Acceptonce Tesl PKE Appr.: GEI
Ref. No. Q_07-00_ló-E
Doïe:12/08/2016
Prep.:
orderNo.:320827
System
sysrem: I l0BDT500
Prep.:
log:
Lost Vers.: 2/28/2015 Documenl No:
Appr.: YRV
VGR
Rev¡sion:
320827-02 07.07.2017
0
2 Meosurement orrongement 2.1 Block diogrom
Uuot
-
2.2 legend Symbol U¡n
AC input voltoge
tvl
Uo"
DC voltoge
tvl
lrn
AC input cunent
tAI
lo.
DC current
tAl
[kVA/kW]
Po.
DC power
lkwl
Ur¡p
:DC voltoge ripple
Sin/Pin
Pfin
fn
Notes:
I
Symbol Description
Description
AC înput
power
AC input power AC input
foctor
frequency
tl [Hz]
tvl
Uoot
DC boTtery
voltoge
tvl
l¡ot
DC boltery
current
tAl
¿4
1' Poge
3 /27
(
STATRON
Monogement Syslem
Title: Foclory Acceptonce Tesl PKE Appr.: GEI
Ref. No. Q-07-00-16_E
Dote: l2/O8/2O16
Prep.:
order No.:
Lost Vers.: 2/2812015 Document No:
Syslem Tog:
320827
syslem: I l0BDT500
Prep.:
Appr.: YRV
VGR
Revis¡on:
320827-02
0
07.O7.2017
3 High Volloge & lnsulolion Test 3.1 Test description on 3.1.1 High
3.1.2
Remorks
Test
voltoge {HV) IECóO14ó
lnsulotion tesl ofler HV rEcóor4ó
2.8 kV DC / I min Q_08_00_25_E
ocTive / eorth
Tesl
500vDc > 500kQ
octive / eorth
I
Test 2
Q_08_00_2s_E
-løPa/
/¡æ.Jn'tnu ^v
"\
3.t.3 Eorth continuiiy test
lcheck of eorlh connections
visuol check
Tesl 3
3.1.4 Eorth scheme
DC circuil
none - flooting
Test 4
--.-)#)l-'t
3.2 System comporlmenfs
Comportment Chorger I
Test
320827-j2-CHG-O\
tr
I
Tesi 2
Test 3
T
T
Chorger 2
DVR
Remorks
l
320827-02-CHG-O2
I / Distribution
320827-02-DVR-0
Test 4
T
I
r
T
DVR 2/ Distribulion 320827-O2-DVR-02
ñ
Fuse Box I
T
320827-O2-BPB-O1
Fuse Box 2 320827-02-BPB-02
Notes:
T
T
J ^þw:f \t Poge
4 /27
('
STATRON
Monogement Syslem
Title: Foclory Accepionce Tesl Prep.: PKE Apor.: GEI
Ref. No. Q_07_00_16_E Lost Vers.: 2/28/2O15
Dote: l2/O8/2O16
crderNo.: 320827
Syslem Tog:
ìyslem: I l0BDT500
Prep.:
DocumenlNo: Appr.: YRV
VGR
Revision:
320827-02 07.07.2017
0
4 Setlings Chorger I
4.1
Descri
Item
Specified
Porometers of Boosl Dolo
Disploy Menu
enobled
Boost voltoge 4.2
Porometers of rMonuol Dolo iMqx. Equqlize Voltoge
Check",'
139.3 vd"
Disploy Menu
42.O
V
\åfrÛ u"
ot filier /O%lood
(
enobled 1
t
Remorks
for inlo
d.
i
4.3
Porometers of Botlerv Dolq
122.9 Ydc !.2.2:?. vo. otfilter /0%laad 320.0 Ad" .:32.n...0.
Floot voltoge
4. ./
Mox. bottery current 4.4
Porometers of Dqtq Nominol currenT Mox current limitotion Emergency voltoge
Nofes:
É
Disolov Menu
Disploy Menu 450 Auc 459 fuc 21.0 vd"
100% 102% low (OFF
volue)
lã
t,
bt \1
l-ï /27
(
Monogement System
STATRON Title: Foclory Acceplonce Tesl Appr.: GEI PKE
Ref. No. Q-07-00-16-E
Prep.:
Lost Vers.: 2/28/2015
Dote:12/O8/2O16
crderNo.: 320827
System Tog:
ìystem: I l0BDï500
Prep.:
Document No:
Appr.: YRV
VGR
Rev¡sion:
320827-02 07.07.2017
0
5 Options Chorger I 5.1 Options Descriplion
Setting
rTYPe
Bottery room
Blocking of boost chorge
HMI
\/
ventilotion
Monitoring Door Term.
{
thermostot controlled
Remorks
Y
a/
Supply: 240V AC Cobinet spoce heoter
Check
Supply: 240V AC Setting: 25'C
{
Supply:240V AC
5.2 Anolog or Digitol lnslrumenls lDescriplion
Ronge
Dimension
72x72/90" lxl.5%
/ config
Check
Item
AC lnput Volloge
0-500 Voc
-Pl
AC lnput Current
0-250 Aoc
-Pt2
V
Phose Selector Switch
V/A-Selector
-SV/SA
Jrz
DC Volloge
0-200 Vdc
-Pl
V
DC Current
0-800 Adc
-P2
Boltery Cunent
400-0-400
-P3
Limit
Meosure
Remg¡ks-
I
V
5.3 Noise Level Description Mox. sound pressure
ol
Notes:
1m dislonce, I m h
Check
Remorks
t
¿
Poge
6 /27
Monogement Syslem
STATRON Tiile: Foctory Accepfonce Tesl PKE Appr.: GEI
Ref. No. Q_07-00_ló-E
Dote: 8/12/2016
Prep.:
orderNo.: 320827
System
syslem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2015
fog:
Document No:
nppr.; fQ\rr
VGR
Revis¡on:
320827-02 07.07.2017
0
5.4 Botlery Breqker Box I 5.4.1 Mecqnicol
/ vísuql check
tDescription
pecified
llem
Dimensions
Check
ó00x800x300 RAL 7032
oulside with open doors
Protection degree
Coble entry component stickers
ÌLobeling
posilion numbers
{ (
tP20
IT
botiom
(
spot check
IY
tP54
RC¡mcrKs
5.4.2 Elechicol check Description Bottery
breoker
Type F
I +S I
Fuse+switc h
Roting Selting 400 A
HMI
Monitoring Door Term-
Irh: NA
l-:
NA
L.¿'
"/
Check
R
emork"
{
Aux/Sig.
Check
Remqd
5.4.3 Anolog or Digitol lnshumenls n
Dimension
Bottery Voltoge
Ronge
/ confiq
Item
Y
72x72/90"/!1.5% 0-200 Vdc
-Pl
5.5 Lomp indicqllons BAÏÏERY ISOLATOR ON/FUSE OK
Notes:
LAMP
GREEN
Hì
-1 t
\-w
t¡'o\tt
l-ï /27
STATRON
Monogement System
Title: Foclory Acceptonce Tesl PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
Dote: l2/O8/2Q16
Prep.:
order No.:
Document No:
Syslem Tog:
320827
system: I l0BDT500
Prep.:
Lost Vers.: 2/28/2015
Appr.: YRV
VGR
ó Humon Mochine lnlerfoce (HMl) Chorger
Revis¡on:
320827-02 07.07.2017
0
1
ó.1 Mimic diogrom
v2 V1
V3
V5
v4
rDescr¡
on Rectifier Moins lnput
v2
Rectífier
OK Rectîfier moins inpul foilure Reclifier operoting conectly
Reclifier Operotion
Rectifier foilure, blocked or OFF Lit-u red Flool chorge operofion Lit-up green
Pos.
Mode v4
V5
Notes:
Bottery
Rectifier Output
Function Rectifier moins inpuï
Check
VI
Boosl chorge operotion Monuol c Bottery OK ond BCB closed
Lit-up green Lit-up red Lit-up green
Lit-up oronge
Option
red Lit-up green
Option
Bottery in dischorge or in test Lit-up oronge red Bott.disconnected or test foiled Rectifier output OK Lit-up green Rectifier o not OK Lit-up red
.-¿':::::
Þ
1 CJ
\+
Poge
8 /27
(
STATR'N
Monogemenl System
Title: Foclory Acceplonce Tesl PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
Dofe: 8/12/2016
Prep.:
crder No.:
Lqst Vers.: 2/28/2015 DocumentNo: 320827-O2
System Tog:
320827
iysfem: I l0BDT500
Prep.:
nppr.:
VGR
fft\r/
Revision:
0
07.07.2017
ó.2 tED qnd Disploy Item
Description LED Test
Test-builon on HMI
Disploy meosurments
lnpul / Outpul
6.3 tED pqnel
Color
(.
Description
LEDI
red
LED2
green
AC Moins ON
LED3
green
Flool Chorge
LED4
yellow Boosi Chorge
ú
it
funclion
AC moins foilure
/ Heollhy
Chorger Foilure
red
Chorger High DC Voltoge
LEDT
red
Chorger Overlood
LEDS
red
Rect. / Bottery Fuse Foilure
LED9
red
Chorging Foult
LEDIO
red
Bottery Test Foilure
;
Deloy 'Check Remork
Deioils
red
LEDS
Noles
function test LEDI -LEDI 0 (octivoted) LED
/ Alorm configurqtion
LED
LEDó
Check Remork
Specified
configurotion:
0
AI
configurotion: n
configurotion
0
s3l
configurotion
0
s32
configurotion +A93+nlSl
configurotion A5
configurotion A4
configurolion A2+49
configurotion A7
configurolion A19
)+Al7
30 30 30 0 0 0
Hord coded
obj.file
1. Ì"$+ \+ Poge
9 /27
Monogement System
STATRON Title: Foclory Acceptonce Test PKE Appr.: GEI
Ref. No. Q-07-00-16-E
Dote: 8/12/2016
Prep.:
orderNo.: 320827
System Tog:
syslem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2015 Document No:
Appr.: YRV
VGR
Revision:
320827-02 07.07.2017
0
ó.4 Alorm Reloy cord
Descriplion 6.4.1
Alorm reloy cord
Reloy
I
(ARCI)
Detoils
instolled
[sec]
Rectifier ok
RLI:t-./-
lMoins Foult
Rl2
U/V Level for chonge over
RL3:
t-z á
AI
configurotion: s22
inslolled
l-'
configurotion
RLI
Dischorge level 3
U./ s23 configurotion: RL3: c-/ a -All
BotTery foulty
RL4:.
U./'
Bollery chorger foilure
RLS:
C--
BtO:
/
Bottery room venlilolion
Notes
4\ffi" ç\o*\'"
A1
configurotion
Rl2:.
foilure
0
[sec]
Mqins foult
'/
n
configurotion
RLó:
Common Alorm
U
configurotion
RL5:
2 (ARC2)
configurotion: sl configurotion:
configurotion
RL4:
6.4.2 Alorm reloy cqrd
Deloy Check Remork
configurotion A12
configurotion
Al3 configurotíon
Al4
0 0
0 0 0 0
€=-
Poge
r0 /
27
Monogement Syslem
STATR,ON Title: Foctory Acceptonce Test PKE Appr.: GEI
Ref. No. Q-07_00_ló_E
Dole: l2/08/2016
Prep.:
order No.:
Uin
no.
Uin
t.r
= -
Document No:
System Tog:
320827
system: I l0BDï500
Dolo
Losl Vers.: 2/28/2015
Prep.:
3x 415
+10%
Toleronces il_ vdc
!1
/
-10%
1.1"..-
=
%
flol
)
Voc
/
50
Ud" no,n
Hz
2 % (rmsl
Udc r¡nnte <
Appr.: YRV
VGR
full
lood
Revision:
1]0 vdc 450 A.r"
Ubot rtoot
Uh.î h...t
320827-02 07.07.2017
0
= =
122.1 Y¿. 137.6 Y ¿.
80.0 %
fll.l"r..".
- 3.1 % Õcc.tlc 6ot46-t-t
/7.4
7 Stotic Meosuremenls Chorger I 7.1 Slotic Meosuremenl lour
=
l0O% Lood
:
@
AC input volloge nom. qnd DC floot volloge
450.0
fu.
lConditions:
Reclifier
Uin
no,
=
3x 415
Vo"
/
122.1 V,t",
Uoor Root
System
i
P
ì { \
M
+
4I
rôb
+
(3
lo
T +
t3
1oe
cfl
s
6q-+k L+,+t,. 77 'fi wvl
0
lz
85't1 Pross
Reclifier Uoot [Va.]
l7L,
l¿. [A¿.] I
[kw]
7 ,tI r
Pd" [kw]
55'38'2- l t,\?v
æNotes:
Z
I
"
C
þs#
r,.1.t\r* Poge
il /27
Monogemenl Sysfem
STATRON
("
Title: Foclory Acceplonce ïest PKE Aopr.: GEI
Ref. No. Q-07-00-ló-E
Dote: 8/l 2/2016
Prep.:
order No.:
U¡"
Prep.:
3x415Vo.7
U¡n nom
+10%
+^l
Toleronces
/
tt udc
_
!1
U^.
<
2
',^^,^
Document No:
System Tog:
320827
system: I l0BDT500
Dolo
Lost Vers.: 2/28/2O15
50Hz
Appr.: YRV
VGR
-10%
Ud" not In-
%
loI
1
^^-
7 kmsl
full
l0
450
lood à
Revision:
vdc
Ubot ftoot
A¡.
Uh^i h.^.t
320827-02 07.07.2017
0
= =
122.1 Y¿c
137-6Y¿"
80.0 % - 3.1 %
occ. tÉC óot
4ó-I -t
/7.4
7.2 Check of exlreme condilions: Un
lnput Voltoqe
Ui. -¡n
+
[V""1
l0%
2t6
)2t['
Uin
no-
240
2+o
Uin
-o"
264
2-lol*
l0
Noles
d
/o
OP
Modei Lood
floqt 122.1V
mqnuol 141 .9
floot 22
V
[%l
r00 r00 100
U¡.t
[V.1"
It-l."V
lzs"1
l¿" A._
U¿. n""r" [V] Ud",ioor"
[%]
Check
e
/¡ço 0.ß?l
4so l,ool o'î\y''l q-
lzz,T +so
I,gl2 l.
a-rr\*\t\ þ$q Poge
12/27
STATRON
Monogement Syslem
Title: Foclory Acceplonce Test PKE Appr.: GEI
Ref. No. Q*07-00-ló-E
Doie: l2/08/2016
Prep.:
orderNo.: 320827
System Tog:
system: I l0BDT500
Prep.:
Losl Vers.: 2/28/2015 Documenl No:
Appr.: YRV
VGR
Revision:
320827-O2
0
07.07.2017
8 Setlings Chorger 2 Descripiion Porometers of 8.t Boosl Dqlq
Item
Specîfied
Disploy Menu
enobled
Boost voltoge
8.2
138.3 Vdc
8.4
{
.\fitj
vo" ot filter / 0% lood
Porometers of
Monuol Dolo
Disploy Menu
Mox. Equolize Volioge 8.3
Rem
enobled |
Porometers of
Dqlq
for info
42.0 v d"
{
Displov Menu
Floot voltoge
122.9 vdc
Mox. bottery current
320.0
..r.!¡c.f
vo. ot filler / 0% lood
fu.
"å')r""'
ru'
450 Adc 459 fuc l2l .o V¿.
ftf-1.-
o".
Porometers of
Dqlq Nominol currenl Mox current limitotion Emergency volloge
Notes:
Displov Menu 100% 102%
low
[OFF
volue)
\+
'oge
l3 /
27
STATRON I
Monogement Syslem
Title: Foclory Acceplonce Tesl PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
Dote: l2/O8/2O16
Prep.:
crderNo.: 320827
Syslem
iystem: I l0BDT500
Prep.:
Lost Vers.: 2/28/2015
fog:
Document No:
Appr.: YRV
VGR
Revision:
320827-02 07.07.2017
0
9 Options Chorger 2 ?.1 Moin Breokers:
Description Chorger
inpuf
Roling Setting
Type Fl0+S
I
Fuse+swilc
200 A
h
HMI
Monitorino Door Term
rlh' NA
l.j
Mimíc
NA
NO Xì0:45,4ó-
Check
v
Remorks
ferminols in DCDB
9.2 Options
Descriplion Blocking of boosl chorge
Type
S
etlin s
HMI
Monitoring Door Term
Boltery room
Check
Remorks
{
ventilotion
Cobinet interior light
with door switch
Supply: 240V AC
Cobinet spoce heoter
thermostot controlled
Supply: 240Y AC Setting: 25oC
Power plug
brilish stondord
Supply:240V AC
V (
9.3 Anolog or Digilol lnslrumenls Ro
DimensÌon
Notes:
Check
Item
( (
72x72/90"/!1.5%
AC lnpul Voltoge
0-500 Voc
-Pl
AC lnput Cunent
0-250 Aoc
-Pt2
{
Phose Selector Switch
V/A-Selector
-sv/sA
É
DC Voltoge
0-200 Vdc
-Pl
V
DC Current
0-800 Adc
-P2
Bollery Current
400-0-400
-P3
ÈÐ
Remorks
I
t 1
\'1r
Poge
14/27
(
STATRON
Monogement System
Tille: Foctory Acceplonce Ïesl PKE Appr.: GEI
Ref. No. Q-07-00_16-E
Dote: 8/l 2/2016
Prep.:
order No.:
Syslem
320827
system: I l0BDT500
Lost Vers.: 2/28/20l'5
log:
Prep.:
Document No:
nppr.:
VGR
Revision:
!Q\,/
320827-02 07.07.2017
0
9.4 Noise Level
Description Mox. sound pressure
Meosure
Limit
Remqrks
Check
Remorks
G\"t Y
70 dB(A)
ot lm distonce, lm height
Check
?.5 Botlery Breqker Box 2 9.5.1 Meconicol
/ vlsuql check
Description
Item
Dimensions
ó00x800x300
Breoker box color
RAL 7032
outside with n doors
Protection degree
6
r
tP54
tP20
Coble entry
tr'
bottom component stickers
Lobeling
on numbers
spol check
9.5.2 Electricql check
,Description Bottery
breoker
Type
Fl+Sl
Fuse+switc h
Roting Selting 400 A
HMI
Monitorino Door Term
Ir¡i NA I
NA
Check
Remorks
{
Aux/Sig.
Check
Remorks
?.5.3 Anolog or Digilol lnslrumenls
Description
Ronqe / confiq
Dimension
72x72/90" /!1.5%
Bottery Voltoge
0-200 Vdc
Item
-P
9.ó Lomp indicqlions BATTERY ISOLATOR ON/FUSE OK
LAMP
GREEN
HI
Noles:
<)
\ \\\D?\ ''
Poge
rs /
27
(
STATRON
Monogemenl Syslem
Title: Foclory Accepfonce Test Prep.:
Ref. No. Q-07-00_ló_E
Dote: I 2/08/2016
.: GEI
PKE
orderNo.: 320827
Syslem Tog:
syslem: I l0BDI500
Prep.:
l0 l0.l
Lqst Vers.: 2/28/2015 Document No:
Appr.: YRV
VGR
Rev¡sion:
320827-O2
0
07.07.2017
Humqn Mochine lnlerfoce (HMl) Chorger 2 Mimic diogrom
v2 V1
V3
v4
Pos
D
VI
Rectifier Moins lnput
v2
Rectifier
V3
Rectifier Operotion
Mode v4
Bo ttery
V5
Rectifier Oulpul
Notes:
Funciion Rectifier moins inpul OK Rectifier moins in foilure Rectifier operoting conectly Rectifier foilure, blocked or OFF Floot chorge operotion Boost chorge operotion
Check Remork Lit-up green Lit-u red Lil-up green Lil-up red
LiÌ-up Lit-up Lit-up Lit-up Lit-up
green oronge red green oronge
Monuol chorge operolion Bottery OK ond BCB closed Bottery in dischorge or in lest Bott.disconnected or test foiled red Rectifier oulput OK Lit-up green Rectifíer nol OK red
€
{ Option
ã
l';ï /27
(
Monogement Syslem
STATRON Title: Foclory Acceptonce Tesl Prep.:
PKE
Ref. No. Q-07-00_ló-E
Dole: 8/l 2/2016
Appr.: GEI
orderNo.: 320827
System
system: I l0BDT500
Prep.:
log:
Lost Vers.: 2/28/2015 Document No:
Appr.: YRV
VGR
Rev¡sion:
320827-02 07.07.2017
0
10.2 LED ond Disploy
Description
Item Test-bulton on HMI
LED Test
lnput / Output
lDisploy meosurmenls
10.3 LED ponel
LED
Noles
ipecified function tesl
ChecklRçmqrk
LED
LEDI-LEDIO
¿4
function
/ Alorm confígurqlíon Color
Description
Deloils
LEDI
red
AC moins foilure
LED2
green
AC Moins ON
LED3
green
Floot Chorge
LED4
yellow
Boost Chorge
LED5
red
Chorger Foilure
LEDó
red
Chorger High DC Voltoge
tÊD7
red
Chorger
LEDS
red
Recf.
LED9
red
Chorging Foult
LED I 0
red
Bottery Test Fqilure
configurolion
/
n
configurotion s3l configurotion
Check Remork
0 0 0
s32
Overloqd ./
/ Bottery
AI
Deloy
Fuse Foilure
configurotion configurotion A5
configurotion A4
configurotion: A2+A9
configurotion: configurotion:
Al9
30 30 30 0 0
coded
0
obj.file
\"
Poge
17 /27
STATRIN
Monogement System
Title: Foctory Acceplonce Test PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
Dote: 8/12/2016
Prep.:
orderNo.: 320827
Syslem Tog:
sysrem: I l0BDï500
Prep.:
Lost Vers.: 2/28/2015 Document No:
Appr.: YRV
VGR
Revision:
320827-02 07.07.2017
0
10.4 Alorm Reloy cord
Description
Reloy
Detoils
instolled
10.4.1
Rectifier ok
RLI
Mqins Foult
RL2:
U/V Level for chonge over
RL3: RL4: RL5 RLó
10.4.2 Alorm reloy cord
2 (ARC2)
RLI
Dischorge level 3
RL2
Common Alorm
RL3
Bottery foully
RL4:
Bottery chorger foilure
RL5
Bottery room ventilotion foilure
RLó
Notes:
Remork
[sec]
configurotion SI
figurolion
-/
A]
0 0
configurotion s22
configurotion configurotion configurolion
instolled
Moins foult
I Deloy
lsecl
configurotion AI
configurotion s23
0 0
configurolion
)/'
All configurotion A12
ø
configurotion
Al3 configurotion: 414
{>
0
aw Poge
18 /
27
Monogement Syslem
STATRON Title: Foctory Acceptonce Tesl PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
Dote: I 2/O8/2O16
Prep.:
order No.:
System Tog:
320827
system: I l0BDT500
Dolo Uin
= =
not
U,^ r^,
Prep.:
3x 415 +107"
Toleronces tt_ udc
U¡.,in^l^
I I
I
l.l
lo.r
Losl Vers.: 2/28/2O15 Document No: 320827-02
/
Vo.
/
t1
50
Hz
Ud.
no,,n
-10%
In...-
%
lot
2% lrmsl
<
Appr.: YRV
VGR
full
Revision:
= ll0 V¿. = 450 A¿"
lood à
f'ìi^t.r.^"o
B0.o % - 3,1 %
0
tt_ ubot floot ttUhdf hôôçt -
occ. tEc
601
07.O7.2017
Yd.
122.1 137
.6 v d"
46-t-t /7.4
Stqtic Meosuremenls Chorger 2 Slqlic Meqsurement
=
100%
Lood
:
@
AC inpul volloge nom. ond DC floot volloge
450.0
fu" lCondilions:
Uin
no.
=
3x 415
Vo. /
122.1 Vd"
Uuor r¡oot
Rectifier input P
P
ilf
r5' I
t*r
t#
?-:1. å
(,3
V
o,g¿
\o?
6Þ'\
\
\OE Rectifier U
tzì- Ì
Notes:
460
o2Èo
tvI
s ,\ st¡
\ ,o5
a
6 *\
Poge
19/27
STATR'N
Monogement System
Title: Foclory Acceplonce Tesl PKE Appr.: GEI
\
Ref. No. Q-07_00_16-E
Dole:.8/12/2016
Prep.:
orderNo.: 320827
System Tog:
system: I l0BDT500
Prep.:
Doto
= =
not
Uin
U,^ *^'
3x 4'l5
rlOT
Toleronces tt_ udc
Vo.
/
!1
/
50
Hz
-1O% %
2% kmsl
Ud" ,¡..to <
Lost Vers.: 2/28/2015 Documenr No:
eppr.:
VGR
l"^ ^^*
=
lol
)
Ud. no.
full
lood
l'lf.lo....o
ll0
Revision:
|Q\,/
vdc
Uborloot
450 A^^
U^^r
^^^",
320827-02 07.07.2017
0
= =
122.1 Ya" 137 -6 Y"-
BO.0 %
- 3.1 %
occ.tlcóot46-t-117.4
I1.2 Check of exheme condilions: U¡n
lnput Volloge [V""]
Uin min a7
10
+
/o
Uin
no-
Uin
*o*
r0
Notes
d
/o
2t6
fråk
240
?31"S
264
-zát;
U¡ot [V¿"]
OP
floot 122.1v monuol 141.9 V
floot I
22. I
r00
tz? g
100
\a2
100
\LZ}
l¿" [fu"]
{ut ¿
U¿. ,iool" [V] Udcdoore
oal
ù
Açs to(
\
++8 jrrl
ú
[%] Check
v
ßbl
t
\,b
t \+ Poge
20/27
("
SÌATRON
Monogemenl System
Tille: Foctory Acceplcnce Test PKE Appr.: GEI
Ref. No. Q-07-00-16-E
Dote: l2/O8/2O16
Prep.:
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
12 Diode Volloge Regulolors
l2.l
Diode Volloge Regulotor
Chorger
Lood
(DVR)
320827-02 07.07.2017
0
Mqin Dotq
l0
vdc
l0
Remork 122.1 Yd"
Udc ftool Udc boost
I37.ó Vdc
Ubot.no-.
103.2 vdc
U¡ot.¿¡r"¡'.
87.72 Vd. 93.5 Vdc I2l .0 v,r"
Utooa
I
Vdc
Ulood min.
ll..¿
ló0 Ad" ló0 fu.
Ul...l -."
-15%
+lo%
ló Adc : min (= min lood through DVR to prove V-drop)
ltood
3 Steps
Steps
l2.l.l
Revision:
|Q\rr
CondiTions/Limits I
lovn
DVR
Document Not
,lppr.:
VGR
(DVR) I
Rotings Ud" no-
System
Lost Vers.: 2/28/2015
Sketch U¿.
U¡oo¿
It'.,'
l2.l.2lesl
I
Mode
minimum condition
moximum condition
Mode Floot
Mode
122.1
137.6
Mode
uo" [V¿.]
mode
r¿2,0
tt¿,6
¿c]
lrooa [Au.]
122.1
l?l,t
\\1.6
137.6
t3+.1
t\5,t
Uroo¿
lroo¿
lv
Boost
Bottery
Notes
Utooc
chk Remork
103.2
l3 ?.5 Uroo¿
[Vo.l
\03.\
l2l, lroo¿
\ [Ar.]
\o3
u¿. [V¿.] r03.2
[Vo.]
toz.?
[Ar.]
lot.¿Ê
<.>
ð.
\\\
"
Poge
21/27
(-
STATRON
Monogement Syslem
Title: Foclory Acceptonce Ïesl PKE Appr.: GEI
order No.:
Ref. No. Q-07-00-ló_E Vers.: 2/28/2015
Dote:8/12/2016
Prep.:
Syslem
320827
system: ll0BDT500
fog:
Prep.:
12.2 Diode Volloge Regulolor (DVR)
LosT
Document No:
Appr.: YRV
VGR
320827-02
0
Revision:
07.O7.2017
-2Moin Dqtq Conditions/Limits
Chorger
I
Ud. no-
l0 vd.
Remork 122.1 137.ó 103.2 87.72
Udc rtoot Udc boost
Ubot.no-. Ubrot.li,"h
Lood DVR
l0
vdc
Utood
I
ll...l
ló0 A"r" ló0 fu.
loun
3 Steps
Steps
vdc Vd"
vd" Vd"
-1s% +10%
93.5 Vdc
Ulood min.
12].0 vdc
Ulood mox.
lroodm¡n
ló4,¿.
:
l= min lood lhrough DVR to prove V-drop)
12.2.3 Sketch U¡r:
Utoou I'ooo
12.2.4lesl Mode
minimum condition
Mode
ua. [V¿.]
Floot
122.1
Mode Boost
mode
[V¿.]
Iv
U
I T,1
U
122.1
tza.( I l?3
137.6
li*i{t13.
tE5
U
U
Mode Bottery
Uroo¿
chk Remork
moximum condition
137.6
lt
ú,o
\5?
s
l6l
tv
tæ.2
4
to32
\:+
ì
03.2
lol
Õ
Notes:
\-_
1'wPoge
22
/27
Monogement Syslem
STATRON Tille: Foclory Acceplonce Test
PKE
Prep.:
Appr.:
Ref. No. Q-07-00-ló-E
Dote: I 2/O8/2O16
GEI
orderNo.: 320827
System Tog:
syslem: I l0BDT500
Prep.:
Losl Vers.: 2/28/2015 Document No:
VGR
Appr.: YRV
Revis¡ón:
320827-02 07.07.2017
0
13 Distributions I
l3.l
Dishibution t lOV
DC
Description Moin input breoker Type Auxiliory Bus
Specified
Roting/qty
Motorízed MCCB
ló0 A
ú
ró0 A
V
ósA/s
w
32A/52
{
Check
Aus./Slg. cont.
Coupler
Type Auxiliory Feeder type Type
Molorized MCCB Aus./Sig. cont. I
Auxili
MCB Sig. Contoct
Feeder lype 2 Type Auxiliory
l3.l.l
Remorks
MCB Siq.
Contocl
Oplions Description iDC Eorth Foult DC Voltoge Reloy
Check
Specified lT
30 mA
moins
Remorks
(
lndividuol
lower/upper limit
v l2l .0 v
over voltoge limit over volfoge return under volloge limit return under
123.0
93.5 V 98.5 V
rÞ-
\ E\. \
Cobinet interior light
with door switch
Supply: 240V AC
Cobinel spoce heoter
thermo + hygro control
Supply: 240V AC Setlinq: 25"C/80%
Power plug
british stondord
24OV AC
å
,{
t t
13.1.2 Melers ond monitoring
Description Dimension
/ Confiq 72x72/90"1tl.5% Ronqe
llem
Check Remqrks
{
Distribulion volloge
0-r50
v
-P4
Distribution cunent
0-250 A
-P5
f
Notes
Poge
23
/27
('
Monogemenl Syslem
STATRON Title: Foclory Acceptonce Ïesl PKE Appr.: GEI
Ref. No. Q-07-00-ló-E
DoIe:8/12/201ó
Prep.:
order No.:
Lost Vers.: 2/28/2015 Document No:
Syslem Tog:
320827
system: I l0BDT500
Prep.:
Appr.: YRV
VGR
Revision:
320827-02 07.07.2017
0
13.1.3 lomp lndicolions
Check ,Remorks
Lomp / color
lfem
INCOMERÏRIP
Lomp
RED
Hll
I
Lomp
RED
Ht2/St2
Lomp
RED
Hl3
FAIL
Lomp
RED
Ht4
V
DCDB
I
LOW DC VOLTAGE
Lomp
RED
Hr5
(
DCDB
I
HIGH DC VOLTAGE
Lomp
RED
Hló
DCDB
I
FEEDER TRIP
Lomp
RED
Ht7
DCDB I +VE EARÏH FAULÏ
Lomp
RED
Hl8
DCDB I _VE EARTH FAULT
Lomp
RED
Hr9
LAMP TEST/RESET DVR FAIL ALARM
BLACK
D
,DCDB
I
BATTERY
ELECÏROLYTE LEVEL
ILOW /RESET BATTERY
DVR
I
I
CIRCUIT FAULT
sl
V
T> t í
I
t
I
13.1.4 Tronsducers
Description Trqnsducer
lnput OV
ull
-ult
\.
4mA
OA
-u12
ltAtl ls A ø
{
Output
lnpu't
tll
Notes
4mA
20 mA Meosurement 2 points mA V mA
Dislribution
Dislribulion
Remorks
Output
t50 v
volloge
cunent
Check
Ro
250 A 20 mA Meosurement 2 points mA A mA A
Õ
{
\+
Poge
24
/27
Monogement System
STATRON Title: Foctory Acceptonce Test Appr.: GEI Preo.: PKE
Ref. No. Q-07-00-16-E
Dote: 8/12/2016
orderNo.: 320827
Syslem Tog:
system: I l0BDT500
Prep.:
I
Lost Vers.: 2/28/2015 DocumentNo:
VGR
Appr.: YRV
Revis¡on:
320827-02 07.07.2017
0
3.2 Dislribution I lOV DC Description Moin input breoker Auxi
Check IóO A
Motorized MCCB
Type
Feeder type
Roting/qty
Specified
Remorks
N-
cont
Aus I
ïype
MCCB
Auxi
Si
ó3A/3
Confocf
Feeder type 2 Type Auxi
si
ß-'
32A/52
MCB
Contoct
13.2.5 Oplions
Check
Description
Specified
DC Eorth Foult
lï moins
IDC Voltoge Reloy
lower/upper limit
30 mA
Y
lndividuol
(
over voltoge limii over voltoge return under voltoge limit under e return
123.0
12t.0
v v
93.5 V ?8.5 V
\f-.t ' 1. v \.2.\.s.)... v ..Ç\$.,.b. v .1..k..rSr v
wifh door switch
Supply:
Cobinet spoce heoter
thermo + hygro control
Supply: 240v AC Setling: 25'C/80%"C
Power plug
british stondord
240V AC
Cobinet inlerior light
Remorks
24OV AC
V
w
v
13.2.ó Melers ond monitoring
Descriplion
Ro
Item
Dimension
72x72/90"1!1.5%
Distribution voltoge
0-l 50
v
-P4
Distribulion cunent
0-250 A
-P5
Remorks
Notes
\\ \'
''
Poge
2s/27
ST TR,ON
Monogemenl System
Title: Foctory Acceplonce Test PKE Appr.: GEI
Ref. No. Q-07_00-ló-E
Prep.:
order No.:
Dole: 8/l 2/2016
Lost Vers.: 2/28/2015 Document No:
System Tog:
320827
system: I l0BDï500
Prep.:
eppr.:
VGR
fB\,/
Revision:
320827-02 07.07.2017
0
13.2.7 Lomp indicollons
/ color
on
Check
Item
Lomp
RED
H21
Lomp
RED
H22/522
BATÏERY 2 CIRCUIT FAULT
Lomp
RED
H23
DVR 2 FAIL
Lomp
RED
H24
DCDB 2 LOW DC VOLTAGE
Lomp
RED
H25
DCDB 2 HIGH DC VOLTAGE
Lomp
RED
H26
V
DCDB 2 FEEDER
Lomp
RED
H27
{
DCDB 2 +VE EARTH FAULT
Lomp
RED
H28
DCDB 2-VE EARTH FAULT
Lomp
RED
H29
DCDB 2 INCOMER
TRIP
BAÏTERY 2 ELECTROLYTE LEVEL LOW/RESET
TRIP
iLAMP TEST/RESET DVR FAIL ALARM
Ell"
t t
{
V
s2l
BLACK
Remorks
13.2.8 lronsducers
Ronqe / Config
Description Tronsducer
lnput OV
ull
-u21
Distribution
Dislribution
4mA
v
Vi VI
lnput OA
tll
-u22
cunent
Remorks
20 mA Meosurement 2 points mA mA 150
voltoge Tronsducer
Check Output
/1
ls
A¡ Aø
Output
4mA
250 A 20 mA Meosurement 2 points mA A A mA
Notes:
s>
\\
\*
l';î /27
Monogemenl System
STATRON Tille: Foctory Acceplonce Tesl Prep.: PKE Appr.: GEI order No.:
Ref. No. Q-07-00_16-E
Dofe: l2/08/2016 System
320827
sysrem: I l0BDï500
Lost Vers.: 2/28/2015
log:
Prep.:
Documenl No:
VGR
Appr.: YRV
Revision:
320827-02 07.07.2017
0
l4 lnslrumenf lisl lnstrument Nome
Clomp Meter / Fluke 345
(-2t"2
Col. Expire Dote
Seriol No
WZ
ÕL,\2'!s\&
lAKro'4;
I
Clomp Meter / Chouvin Arnoux Fl5 Clomp Meter / Chouvin ArnouxF2T Multimeler
/
Fluke 87
Multimeter tluke 177
()L{
f'Qtf '2ô\1
Multimeter / Fluke 23 Multimeter
/
Fluke 175
Multimeter
/
Fluke 87V
Multimeter
/
Fluke
,l87
Multimeter Fluke 177 Multimeler
/
Scopemeter
Fluke 87
/
Fluke 125 001
rAgileni 31472A Oscilloscope I
le Croy
Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo Wfl30 MefrelMl2094 l
ETL ATS 4OO
I I
Notes
ù
Page
27/27
('
Annexure-1 Fronl PonelMlMlC Flow.
i..t
-H.:
-H.,:
-H.i..
: -H:.)
-H
i
i) -H.t
t;;
Jr r;
_H -.r
:.':
-H.!d -H
jA
i--ì
r-'-'
:)
llem H3l
RECTIFIERHEALTHY.CHARGER I
Green
H32
52 CLOSED-CHARGER
Green
H33
Green Green
H34
BYPASSED
Green
H3ó
BYPASSED
Green
H37
Green
H38
Green
H39
S1 CLOSED.CHARGER 2
Green
H3r
RECTIFIERHEALTHY.CHARGER 2
Green
H32
52 CLOSED-CHARGER 2
Green
H33
53 CLOSED-BPB 2
Green
H34
Green
H35
BYPASSED
Green
H3ó
BYPASS SÏEP 3 DVR 2 BYPASSED
Green
H37
DCDB lncomer 2 on
Green
H3B
I
53 CLOSED-BPB I DVR 1 BYPASSED
BYPASS STEP 2 DVR BYPASS SÏEP 3 DVR
I I
DCDB Incomer 1 on BUS COUPLER INCOMER
BYPASS STEP
]
BYPASS STEP
2DVR 2
ON
DVR 2 BYPASSED
H35
Check
n
Remorks
ú
rT Ø ty l-v
w V
V
a1/
n/ V ú
ty
ú v, V
") h^\è ',t\o+\rt
('..'
-H.J :-:
-H!:)
-H!:'t
Lomp color I
.r
'": -14.,';
-H.:t'::j
Green
Descriolion SI CLOSED-CHARGER
I
-Hiij
'-L¡l.
.
-H i,l
BYPASS STEP
?
|:
I
ANNEXURE-2
INÏERLOCK CHECK
SlNo
Condition of operolion
Selection of s2
QA
QC
QB
l
Normol operoiion
Aulo
ON
ON
OFF
2
Under volloge ot chorger l+ Bolteryl bus
Auto
OFF
ON
ON
Auto
ON
ON
OFF
Chorgerl + Bolteryl bus voltoge reoches 3
nominol floot voltoge ofter under voltoge
Check
Remorks
W
Monuol reset
S2-
Monuol reset
V
Monuol reset
situotion 4
Under volloge ot DCDB busl
Aufo
OFF
ON
ON
5
DCDB I bus voltoge reoches nominol voltoge ofter under voltoge siiuotion
Aulo
ON
ON
OFF
6
Moins foilure (Bofh Chorgers)
Auto
ON
ON
OFF
7
Under voltoge ol chorger 2+ Bottery 2 bus
Auto
ON
OFF
ON
Chorger 2 + Bottery 2 bus voltoge reoches nominol floot volToge ofter under voltoge
Aulo
ON
ON
OFF
sifuotion
I
Under volfoge ot DCDB bus 2
Auto
ON
OFF
ON
t0
DCDB 2 bus volloge reoches nom¡nol voltoge ofter under voltoge sifuotion
Auto
ON
ON
OFF
il
When chorger
with 54 to feed Lood
Monuol
ON
OFF
ON
12
When chorger 2
selected with 54 to feed Lood
Monuol
OFF
ON
ON
I is selected is
r
w w w
tr-.
\.^$+
¡(o ,r\
r+
"
Monuol resei