320827_110v_bdt_o&m Manual.pdf

Confidentiality Notice:

Ref. Documents

This Documents and the Information in it are provided in Confidence , for the sole purpose of the work being performed, and shall not be disclosed to any third party or used for any other purpose without the written permission of The Director General , Federal Electricity and Water Authority , U.A.E.

REVISIONS

DOCUMENT No.

0 Rev. No

DESCRIPTION

STATUS

Issued for approval

17.09.17

LNR

DSP

DSP

DESCRIPTION

DATE

PREP.

CHKD.

APPD.

Client

ELECTRICITY SECTOR , P.O BOX: 1672 , DUBAI Consultant:

P.O. BOX: 49782 , DUBAI , U.A.E TEL: +971-4-420 3993 , FAX: +971-4-4204110 Main Contractor:

P.O. BOX: 36365 , DUBAI , U.A.E TEL: +971-4-236 4488 , FAX: +971-4-250 0311 Project:

FEWA CONTRACT NO.:71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES Manufacturer:

Substation Name.

132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN

Statron AG Industrie Nord CH-5506 Maegenwil Scale: NTS

Doc. Size: A4 Date

Name

Prepared:

17.09.17

LNR

Checked:

17.09.17

DSP

Approved

17.09.17

DSP

Manufacturer / Sub Contractor Ref. 320827-100_O & M

Drawing No. Signature

71E/2015/MELCO/COMN/E45/14411 Drawing Title:

O&M manual for DC System Rev

CAD Ref.

---

00

This Sheet

1

Next Sheet 2

Qty Sheets

412

Operation & Maintenance Manual Industrial Chargers / Rectifiers Type BDT

Customer : MITSUBISHI ELECTRIC CORPORATION Project

: 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES

End User

: FEWA

Location

: UAE

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0

Description

Emission

Date

30.08.2017

Issued

NST

Checked

PSK

Approved

GNS

Page / of

1 / 411

M320827-6200E100-C

BDT Manual

LIST OF DOCUMENTS Chapter Description

Chapter Number

Cover Sheet / List of Contents BDT

0

General & Service Contact Information

1 1.1

General Description of Industrial BDT Safety Information

2

System Data

3

Technical Data

3.1

Technical Data Battery

3.2

Transporting, Unpacking & Installation Instructions

4

Transporting, Unpacking & Storage

4.1

Installation of Industrial systems BDT

4.2 5

Commissioning Instructions Commissioning Procedure & Instructions BDT

5.1 6

Operation Operation Instructions BDT

6.1

Front Panel Display BDT

6.2

Configuration of Indication & Alarm LED’s

6.3

Troubleshooting BDT

6.4 7

Maintenance Maintenance of Industrial Power Supply systems

7.1 8

Project Specific Documents Single Line & GA drawing, Schematic & Wiring diagram, Part list

8.1

Factory Routine Test Report

8.2

Factory Acceptance Test Report

8.3

Page 2

M320827-6200E-100-C

BDT Manual

CHAPTER 1

\

GENERAL & SERVICE CONTACT INFORMATION

General Information

Content 1

ABOUT STATRON

2

2

QUALITY & ADVANCEMENT

2

3

GENERAL INFORMATION

3

4

SYMBOLS – ABBREVIATIONS - GLOSSARY

4

5

CONTACT INFORMATION

5

5.1

Service Hotline

5

5.2

Maintenance and service contracts

5

5.3

Detailed system Training

5

5.4

Statron’s Worldwide Subsidiaries

6

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0 A B

Description

Date

Emission Subsidiaries Contact No. Updated

25.06.2013 A. Fischer D. Karrer M. Dreier 12.05.2014 A. Fischer J. Hunger M. Dreier 31.08.2015 Syam

Issued

Checked

Approved

Page / of

1/6

M6000E-B  STATRON 2016

General Information

1

ABOUT STATRON Thousands of Statron AC and DC Power Supply Systems are installed worldwide, frequently in the harshest of environments. With our wide range of products, from battery chargers, standard UPS systems to customized complicated UPS systems and industrial batteries, we provide a great flexibility in offering the right product for every customer requirement and application, providing safe power supply for critical loads. Each UPS application has its own specific requirement. Statron offers a comprehensive range of products and solutions for your individual needs:  Power Generation / T&D / Utilities  Oil & Gas / Petrochemical / Chemical  General Industry / Transportation / Airports / Tunnels / Hospitals  Datacenter / IT / Telecommunication Over 35 years of research, development and manufacturing experience ensures a user and environmental friendly product of the highest quality and reliability.

2

QUALITY & ADVANCEMENT Established in 1976, Statron is today a leading international provider of secured power supply solutions. With over 35 years of continuous research and development we set new industry standards when it comes to reliability and availability. Using the newest technology our products insure quality, safety and serviceability. With headquarters and production in Mägenwil, Switzerland, Statron has its subsidiary offices and representatives all around the world providing a unique global service network. All our systems, products and processes meet the highest quality standards and our company is conscious of our environmental responsibility. Statron AG is ISO 9001 quality standard and ISO 14001 environmental standards certified; covering the development, manufacturing and trade of systems, equipment and components to improve secure and adapt the power supply. Statron is committed to creating and maintaining close customer relationships built on a foundation of trust, excellence and total support.

1/2

M6000E-B

General Information

3

GENERAL INFORMATION The scope of this manual is to give information and instructions for the correct installation & operation of the system. To ensure the safe and correct operation of the system, the user should study these instructions carefully. All the information contained therein must be observed! This avoids:  Danger during operation  Risks to the operator  Downtime, and enhances the reliability and lifespan of the system. These instructions should be kept in a safe place for consultation! The installer and the user will have to read this manual carefully with attention and correctly follow the instructions provided, especially those relevant to safety according to the country standards in force. The manufacturer declines all responsibility for damages to people or equipment deriving from non-fulfilment of the above.

1/3

M6000E-B

General Information

4

SymbolS – AbbreviationS - Glossary The following symbols are used in this manual and on the equipment:

Denotes instructions, which if not observed could present a risk to health, functional capability or safety. Warning when handling batteries.

Warning against dangerous electrical voltage.

Do not extinguish with water.

Denotes additional information and instructions.

Recycling mark.

Identification of assemblies, which are subject to electronic scrapping regulations. Identification of assemblies or parts, which must be disposed of in a specific manner. Never dispose of these components in the household waste. Protect against the effects of the weather.

Fragile.

This way up.

1/4

M6000E-B

General Information

5

CONTACT INFORMATION

5.1

Service Hotline Our representatives will be pleased to provide information on UPS systems or other products within our product range, or contact Statron AG Industrie Nord CH5506 Mägenwil Switzerland Phone: +41 62 887 4 887 Fax: +41 62 887 4 888 E-Mail: [email protected]

5.2

Maintenance and service contracts If you require a system check at regular intervals for safety reasons, e.g. an annual inspection, please contact us. We will be pleased to submit a quotation for an appropriate contract. For customer service requirements our service centre can be contacted under following phone number: Customer service Phone: +41 62 887 4 887

5.3

Detailed system Training If you require detailed system training, please contact us. We will be pleased to submit a quotation for an appropriate training. For customer service requirements our service centre can be contacted under following phone number: Customer service Phone: +41 62 887 4 887

1/5

M6000E-B

General Information 5.4

Statron’s Worldwide Subsidiaries

Internet:

http://www.statron.com

Switzerland Head Office / Production Statron AG Industrie Nord CH-5506 Mägenwil Phone +41 (0) 62 887 4 887 Fax +41 (0) 62 887 4 888 E-mail [email protected]

Switzerland French Part André Technologies & Statron SA En Villaire Ouest D7 CH-1024 Ecublens Phone +41 (0) 21 691 08 80 Fax +41 (0) 21 691 08 81 E-mail [email protected]

Austria Statron GmbH Gewerbepark 11 A-7423 Grafenschachen

The Netherlands Statron B.V. New Yorkstraat 29-33 NL-1175 RD Lijnden Postbus 157 NL-1170 AD Badhoevedrop Phone +31 (0) 20 44 99 424 Fax +31 (0) 20 65 99 899 E-mail [email protected]

Phone Fax E-mail

+43 (0) 33 59 32 0 90 +43 (0) 33 59 32 0 90 40 [email protected]

Hungary Statron Hungary Power Systems Ltd. Szölökert u. 4 HU-1033 Budapest Phone Fax E-mail

Malaysia Statron Asia Pacific Sdn Bhs Lot B&C, Level 10 Tower 2 Etiqa Twins 11 Jalan Pinang 50450 Kuala Lumpur Phone +60 32 166 12 90 Fax +60 32 166 12 91 E-mail [email protected]

+36 (0) 1 250 0974 +36 (0) 1 439 1497 [email protected]

Slovakia Statron s.r.o. Vranovská 27 SK-851 01 Bratislava Phone +421 (0) 263 81 2935 Fax +421 (0) 263 81 2813 E-mail [email protected]

United Kingdom Statron (UK) Ltd. Unit 5, Godwin Road Corby, NN17 4DS Phone +44 (0) 1536 445 485 Fax +44 (0) 1536 401 164 E-mail [email protected]

Middle East Statron ME FZCO Dubai Airport Free Zone P.O Box 54596 Dubai – United Arab Emirates Phone +971 (4) 2045 231 Fax +971 (4) 2045 236 E-mail [email protected]

Germany STAVOLT NON STOP POWER GmbH Pforzheimer Strasse 134 DE-76275 Ettlingen Phone Fax E-mail

+49 (0) 7243 72 555 0 +49 (0) 7243 72 555 20 [email protected]

India Statron India Private Limited Building no. 8-2-120/86/9/A30,2nd floor Road no. 2, Banjara Hills, Hyderabad, Andhra Pradesh E-mail

[email protected] 1/6

M6000E-B

BDT Manual

CHAPTER 1.1

\

GENERAL DESCRIPTION OF INDUSTRIAL BDT

General Description Industrial Chargers / Rectifiers Type BDT Content 1

TYPOLOGY

2

2

MAIN COMPONENTS

3

3

FUNCTIONAL DESCRIPTION

4

3.1

Rectifier

3.1.1 3.1.2 3.1.3

3.2

4

4

6 pulse configuration 12 pulse configuration (optional) Protection

4 4 5

Human / Machine Interface

6

OPERATING MODES

7

4.1

Float charge

7

4.2

Boost charge

8

4.2.1 4.2.2

4.3

Current Boost Mode Voltage Boost Mode

9 10

Manual charge (optional)

11

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

Description

Date

0

Emission

25.06.2013 A. Fischer D. Karrer

Issued

Checked

Approved

Page / of

M. Dreier

1 / 11

M6201E-0  STATRON 2016

General BDT Description

1

TYPOLOGY The BDT system consists of a 6 or 12 pulse rectifier with thyristor technology developed for general use. It can be used as a rectifier without battery to supply for continuous loads, or as a battery charger. The main system parameters can be customized to the specific application requirements. However the general control structure, the user interface and the main operating procedure remain the same. As the functions of control and regulation are carried out completely digitally, by means of a 16 bit microprocessor, the user interface (front panel), allows adjusting of operating parameters such as the output voltage, battery current and more. Only trained personnel are allowed to alter/adjust the operating parameters, in order to protect the load equipment connected to the BDT system. WARNING The BDT can be connected to a battery system and therefore harmful voltages may be present during the absence of mains. Ensure that no voltages are present, both AC and DC, before working inside the BDT system.

Figure 1 – Block diagram

NOTE: A detailed single line diagram can be found in the projectspecific diagrams in chapter 8!.

1.1 / 2

M6201E-0

General BDT Description

2

MAIN COMPONENTS The BDT consists of following main components: (Refer to Figure 1) Short term

Description

EMI Filter

High frequency emission filter

RICB

Rectifier input circuit breaker (Q1)

T1

Input transformer (if present)

SCR Bridge

Thyristor bridge, fans, fuses

L-C Filter

Rectifier DC filter (ripple)

ROCB

Rectifier output circuit breaker (Q2)

BCB

Battery circuit breaker (Q10)

Battery

Lead-Acid, or NiCd battery

Rack

BDT control electronics

PS-DR16

Power supply (AC & DC)

DR16

System control board (P)

BP-DR16

Interconnection panel

RTF

Thyristor firing board

ITOT

Rectifier current measure element

IBAT

Battery current measure element

Panel

BDT user interface panel

INFORMATION The LC display together with the keyboard, the alarm panel and the analog meters (if present) shall be referred as “front panel” from hereafter. The front panel constitutes the human-machine-interface of the BDT System.

1.1 / 3

M6201E-0

General BDT Description

3

FUNCTIONAL DESCRIPTION

3.1

Rectifier The BDT rectifier converts the three phase alternating voltage of the mains input, whose frequency and amplitude varying according to the technical specification, into a continuous DC output voltage that is stabilized in voltage and controlled in current, by means of a three phase controlled rectifier bridge(s). The galvanic isolation of the input mains (if provided) is carried out by means of an input transformer. Input AC and output DC filters limit the high frequency noise and the DC ripple respectively, within acceptable limits. The input RICB, output ROCB and battery breaker BCB are used to operate the BDT system according to the instructions given in chapter 6. The BDT system limits the total output current and the battery current according to the different modes of operation by means of the measured values ITOT and IBAT respectively.

3.1.1 6 pulse configuration The standard configuration of the BDT is a 6 pulse three phase thyristor bridge. It is designed to supply a continuous load and to recharge the battery at the maximum recharging current provided in the technical specification. The value of current harmonic distortion (THD) injected into the mains by a 6 pulse rectifier is < 27%.

3.1.2 12 pulse configuration (optional) The 12 pulse configuration is used to reduce the harmonic current distortion (THD) injected into the mains to a value of <12%. This prevents “pollution” of the mains, respecting the other loads, and avoids overheating of the cables due to the circulation of the harmonics. It is formed by two controlled rectifier bridges which, by the means of a phase shifting transformer, work with 30° phase shift, thereby cancelling the typical harmonics of 6 pulses bridges, namely the 5th and 7th. Consequently the harmonics present are the higher ones the 11th and 13th and the multiples. This system is mainly recommended for equipment of high power, or where the mains must not be excessively perturbed, or in order not to overload an eventual diesel generator when used to supply the system.

1.1 / 4

M6201E-0

General BDT Description

Figure 2 – 12 pulse configuration

3.1.3 Protection The main protection functions of the BDT are listed below:  The thermal protection of the bridge is carried out by thermo switches which are placed on each heat sink and additionally by calculation of the thermal image (see next paragraph).  The thermal image (option) is calculated by measuring the output current. If this exceeds by 100% of the nominal output current but remains less that 120%, the overload is accepted for 20 minutes before shutting down the BDT. Above 120% the output current limitation intervenes and the BDT works as a current generator. If the output current is between 120 % and 150 % the over-current is accepted for 2 minutes before shutting down the BDT. Above 150% the over-current is accepted for 20 seconds only.  The electrical protection of the bridges is carried out by means of fuses placed on each input phase and in series to the thyristors. In addition, the output current limitation limits the peak current supplied by each thyristor.  The correct operation of voltage and current control loop are assured through the monitoring of rectifier output voltage and current (when working as charger) and battery voltage and current.  Each step of the battery recharge is controlled and supervised by a safety timer.

1.1 / 5

M6201E-0

General BDT Description Human / Machine Interface The front panel of the BDT, consisting of a 4 lines alphanumeric LC display plus keyboard, a mimic display with indicating LED’s and a separate alarm panel with customer defined status and alarm indications, allows the complete monitoring of the BDT status. The BDT system is operated by means of keyboard with 16 keys. The mimic flow helps to comprehend the operating status of the BDT. The LC display is also used to obtain additional information or for operational guidance by means of the menu. Important menu items are protected by a password.

V2

V1

~

V3

V5

RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = xxx A

=

3.2

V4

S

S

S

S

ON / OFF

CLOCK

MEASURES

ALARMS

3

1

2

EXIT

BOOST

NOR/MAN

4

5

6

RESET

+

-

ESC

8

9

0

PARAMETER

STATUS

HISTORY

7

Figure 3 – Front panel

In addition to the front panel the BDT can be optionally fitted with a serial RS232 interface and relay cards with potential-free contacts. NOTE: Please refer to chapters 6 for detailed description and chapter 8 for the project specific configuration of the front panel and relay cards!

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M6201E-0

General BDT Description

4

OPERATING MODES

4.1

Float charge In the automatic float mode (=normal) the rectifier is fixed on float charge level. After a (partial) discharge of the battery it recharges the battery on float level with a limited current (for values refer to “Test Reports” in the technical documentation). The recharge cycle undergoes two phases (see Figure 4):  

Phase 1: the current I is constant and the voltage U increases. Phase 2: the current I decreases and the voltage U is constant.

When the recharge current goes below a certain value the battery is assumed to be fully charged and the cycle ends. Consequently the output voltage is kept at the float charge level. The float charge voltage minimum value is set in order to avoid undesirable discharges and the maximum value in order to avoid excessive heating of the electrolyte. NOTE The “thermal compensation” of the float charge voltage in accordance with the battery temperature (option) avoids undesirable discharges and excessive heating of the electrolyte with varying battery temperature.

Float voltage

Figure 4 – Float charge

1.1 / 7

M6201E-0

General BDT Description 4.2

Boost charge Boost charge is used after a full discharge of the battery or during a service break if required (see battery operating manual). The boost charge voltage is higher than the float charge voltage and allows a faster recharge of the battery and also an equalization of the single cell state of charge and acid density. WARNING DC loads connected to downstream DC distribution panels may not accept the boost voltage. To prevent damage to these loads, boost charge can be interlocked with the feeder position of the DC distribution. UPS/Inverters and DC/DC converters can normally be operated with boost voltage; therefore they don’t need to be switched off. Boost operation is initiated via the front panel or automatically after a mains outage of a certain minimum time, and controlled either by the battery current (Current Boost) or by the battery voltage (Voltage Boost). All parameters involved can be set via the PARAMETERS Menu.

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M6201E-0

General BDT Description 4.2.1 Current Boost Mode After a (partial) discharge of the battery the BDT recharges the battery with a limited current. If the duration of the mains failure was shorter than a preset value (normally set to 5 minutes), the voltage will be limited to the float voltage level (for values refer to “Test Reports” in the technical documentation). After a longer mains failure if the recharge current is higher than a certain limit I 1, the charger will start a boost charge cycle. The recharge cycle undergoes three phases (see Figure 5):  Phase 1: the current I is constant and the voltage U increases.  Phase 2: the current I decreases and the voltage U is constant. After the recharge current drops below a preset value I 2 the battery is assumed to be nearly fully charged and the last phase starts.  Phase 3: A timer is started which keeps the battery under boost charge conditions for a preset time. After this time has elapsed, the rectifier switches back to float charge automatically. All parameters involved can be set via the PARAMETERS Menu.

U/I U

boost voltage level float voltage level

I

batt. current limit float to boost I1 current level boost to float I2 current level >min. time

phase 2 delay

phase 1 safety time

phase 3

mains return

Figure 5 – Boost charge; current controlled

1.1 / 9

M6201E-0

General BDT Description 4.2.2 Voltage Boost Mode In Voltage Boost mode first the BDT measures the battery voltage. If this voltage does not exceed a certain limit U1, the rectifier switches to boost charge operation. The recharge cycle undergoes three phases (see Figure 6), of which the first two are:  Phase 1: the current I is constant and the voltage U increases.  Phase 2: the current I decreases and the voltage U is constant. After the battery voltage exceeds a preset value U2 the battery is assumed to be nearly full charged and the last phase starts.  Phase 3: A timer is started which keeps the battery under boost charge conditions for a preset time. After this time has elapsed, the rectifier switches back to float charge automatically. All parameters involved can be set via the PARAMETERS Menu.

Boost to float level

Float voltage

Float to boost level Boost start (u
Boost Timer (Phase 3)

Figure 6 – Boost charge; voltage controlled

NOTE A safety timer is active during boost charge and stops the boost cycle after a preset time, if boost operation does not terminate automatically. This is to protect the battery. The safety timer generates an alarm if active. It is possible to apply the automatic (current or voltage controlled) or a time limited boost charge cycle frrom the front panel.

1.1 / 10

M6201E-0

General BDT Description 4.3

Manual charge (optional) WARNING Read instructions in chapter 6 carefully before switching to manual mode. Some loads connected to the charger may be harmed if not switched OFF before! Do not switch to “MANUAL” mode during normal operation of the system!

Manual charge is mainly used for commissioning charge of the batteries and test purposes. In manual mode the output voltage can be controlled by an optional potentiometer or by the front panel keys between the preset start value and a preset maximum value of the BDT. During manual charge a current limit is active and can be altered. NOTE A safety timer is active during manual charge and stops the manual cycle after a preset time. This is to protect the battery, and can be used to apply a predefined charge level and time to the battery. If the safety timer becomes active an alarm will be generated. Also in manual charge mode the boost charge interlock as mentioned in section 4.2 is active. This is to prevent the DC loads from damage due to high or low voltage.

1.1 / 11

M6201E-0

BDT Manual

CHAPTER 2

SAFETY INFORMATION

Safety Information

Content 1

GENERAL

2

2

PROTECTIVE EARTHING

2

3

SPECIAL CONDITIONS CONCERNING FIRE FIGHTING

2

4

INSTALLATION

3

5

PERSONELL SAFETY

4

6

PRODUCT SAFETY

4

7

SPECIAL PRECAUTIONS

5

8

SAFETY INSTRUCTIONS FOR THE HANDLING OF BATTERIES

6

9

BATTERY LABELS

8

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0 A

Description

Date

Emission General revised

25.06.2013 A. Fischer D. Karrer M. Dreier 25.07.2013 A. Fischer M. Eigenmann M. Dreier

Issued

Checked

Approved

Page / of

1/8

M6001E-A  STATRON 2016

Safety Information

1

GENERAL Refer to the installation and commissioning instructions before connecting the equipment to the power supply!

The electrical installation and the connection of the inputs and outputs must be carried out in accordance with the local regulations. The system must be operated by trained personnel.

2

PROTECTIVE EARTHING WARNING The protective earth must be connected before the supply cables are connected. The system must not be operated without a protective earth!

3

SPECIAL CONDITIONS CONCERNING FIRE FIGHTING DANGER Dangerous voltages are present within the UPS even when fuses have blown. In case of fire, DO NOT USE WATER to extinguish the fire.

2/2

M6001E-A

Safety Information

4

INSTALLATION This system must be installed by qualified specialists. Do not connect any loads to the UPS, which could overload the unit. Connecting cables should be kept as short as possible. Connect the system using cables of adequate cross section and meeting the local regulations. Check the cables for damage to the insulation. Refer to the data sheet for the rating of the backup fuse. Pay attention to the polarity of the DC cable connections. Make sure that a clockwise phase sequence is maintained. Connect inter-panel wiring according to the schematic diagram and observe polarity / phase indication. All cables must be fixed to the cable clamp rails to relieve from stress. Check that all connectors are secure. Hazards such as tripping, crushing, pinching etc. must be avoided. CAUTION 

 

   



A suitable isolating device must be provided in all supply circuits. The isolating devices for the AC mains must interrupt all external conductors / connections simultaneously. The battery circuit protection device must be able to isolate all poles. Generally the system must be used on star networks with an earthed neutral conductor / star point. Once the unit has been installed and commissioned, never the earthed mains point or neutral conductor must be disconnected from the system (no upstream switching). In special application with special designed systems only also isolated networks may be used. As standard, the UPS system is suitable only for mounting on fire-resistant surfaces. Unused module shafts must be closed with a blank cover. (for modular systems only) Please note that the modules must always be fitted from bottom to top! (for modular systems only) The mains connection to the system must be protected by a fuse or circuit breaker. We do not recommend the use of residual current detection devices (RCD) for the incoming supply to the system. As a result of the RFI interference filter used, the leakage current to earth is fairly high and may possibly trigger the protective mechanism. Be sure to observe all the safety instructions!

2/3

M6001E-A

Safety Information

5

PERSONELL SAFETY CAUTION 





The system must be installed in a room with restricted access rights (qualified personnel as defined in IEC / EN62040-1-2). The system has its own internal power source (battery). The output connections can consequently be live even when the unit is disconnected from the mains supply. If the isolator for the primary supply cable is not located in the same room as the unit, a warning notice must be attached to the unit with the inscription: Isolate the system before working on this equipment!

DANGER Dangerous voltages levels are present within the equipment. It should be opened exclusively by qualified service personnel. DANGER A dangerous voltage is still present on the battery isolator if the system is switched off. WARNING The system must be properly earthed.

6

PRODUCT SAFETY  A protection circuit breaker must be installed upstream and be easily accessible.  Never install the unit near liquids or in an excessively damp environment.  Never let a liquid or foreign body penetrate inside the UPS.  Never block the ventilation grates of the UPS.  Never expose the unit to direct sunlight or a source of heat.

2/4

M6001E-A

Safety Information

7

SPECIAL PRECAUTIONS The connection instructions contained in this manual must be followed in the indicated order. Check that the indications on the rating plate correspond to your system and to the actual electrical consumption of all the equipment to be connected to the unit. If the UPS must be stored prior to installation, storage must be in a dry place. The admissible storage temperature range is -20° C to +70° C. If the unit remains de-energised for a long period, we recommend that you energise the system for a period of 24 hours, at least once every month. This charges the battery, thus avoiding possible irreversible damage. The system is designed for normal climatic and environmental operating conditions as defined in the technical data: altitude, ambient operating temperature, relative humidity and ambient transport and storage conditions. Using the system within the given limits guarantees its operation, but may affect the service life of certain components, particularly that of the battery and its autonomy. The maximum storage time of the UPS is limited due to the need to recharge its integrated battery (if any). Unusual operating conditions like the below mentioned may require justify special design or protection measures:          

harmful smoke, dust, abrasive dust, humidity, vapour, salt air, bad weather or dripping, explosive dust and gas mixture, extreme temperature variations, bad ventilation, conductive or radiant heat from other sources, strong electromagnetic fields, radioactive levels higher than those of the natural environment, fungus, insects, vermin, etc., Battery operating conditions. The unit must always be installed in compliance with:  The requirements of HD 384.4.42 S1/A2 - Chapter 42: Protection from thermal effects.  Standard IEC 60364-4-482 - Chapter 482: Fire protection. The manufacturer declines all responsibility for damages to people or equipment deriving from non-fulfilment of the above. 2/5

M6001E-A

Safety Information

8

Safety instructions for handling of the batteries CAUTION Batteries may only be charged, maintained and changed by personnel who have been trained for this work. Attention must be paid to this operating manual and the battery manufacturer's instructions when carrying out these tasks. WARNING 





Do not smoke or use an open flame when handling batteries. In the area where batteries are placed for charging, no inflammable materials or equipment that may cause sparks (e.g. machine tools) should be located within a distance of at least 2 m. The use of equipment with high surface temperature (e.g. soldering irons, hot air fans, etc.) is forbidden. Explosive gases are produced when batteries are charged. Ventilation must be guaranteed during the charging process and for at least one hour after completion of charging. Do not bring batteries into contact with heat sources or throw them into the fire. There is a risk of explosion!

CAUTION 

The room must be ventilated. The operation of any existing ventilation systems must be checked each time before charging is carried out. Fire prevention equipment must be provided.



Parts, which can be drawn in by the suction of the ventilation fans, must not be stored in the vicinity of the system. Blocking of the ventilation slots will lead to overheating and the risk of fire.



Do not cool overheated units with water.

WARNING Risk of electric shock and burns. Batteries can cause electric shocks and have high short-circuit currents, which in turn can lead to burns. Unauthorised personnel must be kept away from batteries. 2/6

M6001E-A

Safety Information

WARNING Do not open or destroy batteries. The fumes of electrolyte are very dangerous for humans and the environment (risk of irritation to the skin and eyes, poisonous). CAUTION 

Defective batteries must be disposed of in an environmentally friendly manner. Do not put batteries into the domestic waste under any circumstances.



Local disposal regulations must be followed observed!



When changing batteries, the battery configuration data must be checked before switching on the battery.

2/7

M6001E-A

Safety Information

9

BATTERY LABELS CAUTION The battery rating label and a warning notice must be fitted in a position, where they can be clearly read by the service personnel. They must be chosen with regard to the following proposal:

Battery rating label: Battery type: Number of battery blocks/cells: Rated voltage of overall battery: Rated capacity of overall battery:

Warning notice: Caution – Risk of electric shock and burns. Batteries can cause electric shocks and have high short-circuit currents, which in turn can lead to burns. Unauthorised personnel must be kept away from batteries. Do not open or destroy batteries. The fumes of electrolyte are very dangerous for humans and the environment (risk of irritation to the skin and eyes, poisonous). Defective batteries must be disposed in an environmentally friendly manner. Do not put batteries into the domestic waste under no circumstances. Servicing and disposal regulations must be observed!

2/8

M6001E-A

BDT Manual

CHAPTER 3

\

SYSTEM DATA

BDT Manual

CHAPTER 3.1

TECHNICAL DATA

Confidentiality Notice:

Ref. Documents

This Documents and the Information in it are provided in Confidence , for the sole purpose of the work being performed, and shall not be disclosed to any third party or used for any other purpose without the written permission of The Director General , Federal Electricity and Water Authority , U.A.E.

 

REVISIONS

DOCUMENT No.

0 Rev. No

DESCRIPTION

STATUS

Issued for approval

18.12.2016

LNR

DSP

DSP

DESCRIPTION

DATE

PREP.

CHKD.

APPD.

Client

ELECTRICITY SECTOR , P.O BOX: 1672 , DUBAI Consultant:

Main Contractor:

P.O. BOX: 36365 , DUBAI , U.A.E TEL: +971-4-236 4488 , FAX: +971-4-250 0311 Project:

FEWA CONTRACT NO.:71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES Substation Name.

Manufacturer:

132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN Scale: NTS

Doc. Size: A4 Date

Name

Prepared:

18.12.2016

LNR

Checked:

18.12.2016

DSP

Approved

18.12.2016

DSP

Manufacturer / Sub Contractor Ref. ----

Drawing No. Signature

71E/2015/MELCO/COMN/E45/14401 Drawing Title:

Technical data sheet for 110V DC Battery and Charger Rev

CAD Ref.

---

0

This Sheet

00

Next Sheet 01

Qty Sheets

10

BDT Manual

CHAPTER 3.2

\

TECHNICAL DATA BATTERY

Ni-Cd Block battery range Proven back-up performance and reliability for industrial applications

Meeting industry’s power back-up challenges

Make Saft your long term partner

Saft Block batteries: flexible solutions for a wide range of industrial applications

Saft has been a trusted battery partner for the world’s leading industrial players for over 100 years, with a range of wellproven solutions that deliver secure energy for stationary applications. Saft's products are designed to meet the reliability, safety and security challenges of today’s industrial landscape where they provide power back-up, starting power and bulk energy storage. Saft’s commitment to research and development and innovative engineering ensures that our nickel-cadmium (Ni-Cd) batteries offer the very latest in design, quality and industrial process technology. They also come with comprehensive through-life global service support, from initial consultancy to volume delivery, including training, maintenance and expert technical back-up.

Reliable and robust batteries for back-up power Stationary batteries are used in refineries, power plants, onshore & offshore oil & gas industries, substations, airports & building infrastructure – locations where it is absolutely critical to have batteries that will work when they should, even under extreme operating conditions. Power is absolutely vital to Uninterruptible Power Supply (UPS) systems, switching and transmission functions, emergency and security

systems, industrial fire monitors and alarms, process control installations, substation switchgear, signaling systems and more. If the primary power source for these applications is suddenly unavailable, a back-up system provides a temporary source of power until primary power re-engages or while systems operators perform a controlled shutdown. But back-up power is only as good as the stationary battery that enables it!

Instant starting power

Refineries

Process control installations

Cranking up an emergency generator or switching on heaters, pumps or other equipment requires batteries that are very reliable, offer high discharge capabilities

and function properly in extreme temperatures. Saft batteries recover their voltage instantaneously, making them the ideal choice for starting applications.

Switching and transmission

UPS

Emergency and security systems

2

SCADA

Power generation DC back-up

Industrial fire monitors and alarms

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Saft LE/M/H Block battery range: a wide choice of capacity and performance Saft has developed the SBLE, SBM and SBH ranges of block batteries to offer the optimum, flexible solution for all stationary applications. The choice of low rate discharge, medium and high performance types makes it easy to select the ideal battery, based on the

required discharge time and end of discharge voltage. Thanks to the robust and reliable Saft Nife® pocket pocket plate technology they resist electrical abuse, shock and vibrations. Furthermore, a generous reserve of electrolyte means that the block

LE Type

M Type

H Type

58

68

51

7.5 – 1690 Ah

11 - 1445 Ah

8.3 – 920 Ah

For low rate discharge over long periods between 1 and 100 hours

For varied loads with low and high discharge rates between 30 minutes and 3 hours

For high rate discharge over short periods less than 30 minutes

Capacity steps Capacity Performance

batteries need only basic maintenance, while operating across a wide range of fluctuating temperatures. This ensures an optimized Total Cost of Ownership (TCO) over a life cycle that can last 20 years or more.

Power back-up applications

Applications

Power back-up and starting applications

From seconds to hours - every discharge need is covered Saft has a Block battery range to suit every discharge profile from 1 second to 100 hours 100 hours

SBLE

50 hours 10 hours 3 hours

1.00 V

SBM

1 hour

1.05 V

30 min. 10 min.

1.10 V

SBH 1.14 V

1 min. 1 sec.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

3

Saft Ni-Cd technology - the proven advantages of a safe and robust design

Specify the ideal battery for every application • Performance optimized for each application according to plate thickness. > LE type - Thicker plates - High energy - Low cost per Amp at low rates

Ni-Cd means proven reliability Saft’s robust Ni-Cd technology sets the benchmark for industrial batteries operating in difficult and demanding conditions. • Delivers performance, reliability and a long, totally predictable, service life – with no risk of sudden death failure. • Ensures a 20-year plus service life at + 25°C (+ 77°F). • Even at + 35°C (+ 95°F), lifetime falls by just 20% compared with a 50% reduction for a lead-acid battery.

> M type - Thinner plates - Medium power - Optimised between H and L design for mixed loads

• Optimized design boosts electrical performance by up to 10% depending on discharge time.

100

Percentage of + 25°C (+ 77°F) lifetime

> H type - Thinnest plate - High power - Low cost per Amp at high rates

Effect of temperature on lifetime

90 80 70 60 50 40 30 20 10 0 25 77

30 86

• Twice the number of capacity steps compared with previous designs enables accurate matching with calculated amp-hour requirements.

Improved performance and more capacity steps allow you to select the best, cost-effective battery for your application.

4

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

35 95

40 104 Temperature

Nickel-cadmium

45 113 Lead-acid

50 122

55 °C 131 °F

Block battery construction – essential features • The steel pocket plate structure does not suffer from « sudden death » or internal corrosion since there is no interaction between the active material and the electrolyte. 1

• Tough polypropylene casing ensures structural integrity throughout a long life. • An engineered electrolyte solution delivers optimum performance without causing degradation of plate materials.

2

3

4

• Plenty of space is allowed for a good reserve of electrolyte. • A special electrolyte is available for extremely low temperature applications.

5

• A specially designed flame arresting flip top vent ensures the battery does not produce corrosive emissions.

6

• The Block battery offers a long shelf life when stored under Saft’s recommended conditions and is easy to install.

1/ Protective cover In line with IEC 62485-2 / EN 50272-2 (safety) with IP2 level

6/ Separating grids

2/ Flame-arresting vents Compliant with UL 1989 - Section 7 Flame arrester vent cap tests

8/ Saft Nife® pocket plate technology

3/ Plate group bus 4/ Plate tab 5/ Plate frame

7

7/ Cell container

8

Note: The cells are welded together to form rugged blocks of 1-6 cells depending on the cell size and type. Saft cells fully comply with the requirements of the IEC 60623 standard.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

5

Setting the benchmark for industrial batteries

Low maintenance means lower lifetime costs

Higher chargeability minimises down time

• Topping-up intervals are now up to two times longer under standard conditions at + 20°C (+ 68°F) and at float voltage.

• Faster recharge time enables at least 80% recovery of capacity from fully discharged conditions in 15 hours at float voltage level.

• A simple annual maintenance exercise is recommended to check correct functioning of the charging system, battery and the auxiliary electronics. • Easy maintenance thanks to: - Visible electrolyte level - Simple bolted connector for fast installation and allowing the battery to be quickly commissioned

> For two level charge: - Float level: 1.42 ± 0.01 V/cell for SBLE 1.40 ± 0.01 V/cell for SBM and SBH

Typical topping up intervals at recommended charge voltage Topping-up interval (year) 12 SBLE Range SBM Range SBH Range

10 8

Recommended charging voltage:

- High level: 1.47 - 1.70 V/cell for SBLE 1.45 - 1.70 V/cell for SBM and SBH A high voltage will increase the speed and efficiency of the recharging. > For single level charge: 1.43 - 1.50 V/cell.

6 4 2 0 20 68

6

25 77

30 86 Temperature

35 95

40 °C 104 °F

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBLE Range – Available capacity after constant voltage charge at 1,42 V at + 20°C (+ 68°F)

Available capacity (% of C5 Ah) 100% 90% 80% 70% 60% 50%

Charging current 0.2 C5 A

40% 30%

Charging current 0.1 C5 A

20% 10% 0% 0

5

10

15

20

25 30 Charge time (hours)

SBM Range – Available capacity after constant voltage charge at 1,40 V at + 20°C (+ 68°F)

Available capacity (% of C5 Ah) 100% 90% 80% 70% 60% 50% Charging current 0.2 C5 A

40% 30%

Charging current 0.1 C5 A

20% 10% 0% 0

5

10

15

20

25 30 Charge time (hours)

SBH Range – Available capacity after constant voltage charge at 1,40 V at + 20°C (+ 68°F)

Available capacity (% of C5 Ah) 100% 90% 80% 70% 60% 50%

Charging current 0.2 C5 A

40% 30%

Charging current 0.1 C5 A

20% 10% 0% 0

5

10

15

20

25 30 Charge time (hours)

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

7

Quality built, quality tested for durability and performance

Saft Block batteries are designed in full compliance with the highest quality, safety and environmental standards Electrical characteristics:

Quality:

• Certified IEC 60623 - Secondary cells and batteries containing alkaline or other non-acid electrolytes - Vented nickel-cadmium prismatic rechargeable single cells.

• ISO 9001 and ISO 14001 • Saft world class continuous programme Environment & Recycling:

Safety: • Fully recyclable • Complies with EN 50272-2/ IEC 62485-2 - Safety requirements for secondary batteries and battery installations - Part 2: Stationary batteries - The protective covers for terminals and connectors, the insulated cables are compliant with IP2 level protection against electrical shocks according to safety standard. • Complies with UL 1989 - Section 7: Flame arrester vent cap tests - UL standard for safety for standby batteries.

8

• RoHS – Although batteries and accumulators are not within the scope of the RoHS directive, Saft has taken voluntary measures to make sure that the substances forbidden by RoHS are not present in the battery, with the exception of the electro-chemical core. • REACH – The Saft Group has adopted internal procedures to ensure conformity with the European REACH (Registration, Evaluation, Authorisation and Restriction of Chemical Substances) Regulation.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Providing a wide scope of support and services

Saft offers total end to end application support Saft’s stationary battery experts offer a comprehensive range of skills and expertise to help our global customers specify the ideal battery solution for their particular application. This end to end support starts at the design stage, such as advice on battery sizing, and carries customers through installation and commissioning.

Saft organizes battery training seminars for consultants, engineering teams and maintenance departments. To ensure that customers receive the optimum service, wherever they are in the world, we are continuing to expand and enhance our network of approved service stations in the Middle East, Asia, Europe and North America.

Saft’s after-sales service covers support, maintenance and diagnostics as well as end of life recycling.

Perform your own sizing Saft’s Battery Sizing and Configuration System, known as BaSiCs, helps our customers to quickly and easily find the right battery for their back-up or starting applications. BaSiCs helps users create the layout for one or more stands as well as the battery layout itself. To download the BaSICs application, search for “BaSiCs” on our web site:

www.saftbatteries.com

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

9

Connecting your batteries for optimum efficiency Standard layouts Saft has developed a series of standard layouts for ordering a battery. Whether the battery is being installed on a rack, in a cabinet or is simply freestanding, the same configuration principals can be applied.

Two ways to configure the battery Normal connection

Crosswise connection

SBLE

7.5 > 510

550 > 1690

SBM

11 > 392

415 > 1445

SBH

8.3 > 157

177 > 920

Length-to-length connection

Width-to-Width connection

The cell is turned through 90° and then connected width-to-width. This is referred to as "crosswise" mounted and its purpose is to minimize the installation’s over-all length. The cell's width is used to calculate the row length.

10

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Dimensions The dimensions of all available cell types are listed in the tables. The block length is determined by the cell length and the number of cells in the block. Notes: H

• All the tabulated dimensions are maximum values. • All block types with a cell weight exceeding 8.4 kg (18.5 lbs) have handles. The tabulated block length includes 6 mm for handles for these types. • All the cell heights given in the tables include the height of the IP2X terminal cover.

L

W

Position of terminals

L (5)

L (4)

L (3)

L (2)

W

W

W

SBLE 7.5 > 62

L (6)

Blocks of cells with single pole bolt

W

W

SBLE 75 > 275 SBM 11 > 241 SBH 8.3 > 118

L (1)

L (2)

L (3)

Blocks of cells with 2 poles bolt per poles

W

W

W

SBLE 300 > 510 SBM 250 > 392 SBH 137 > 157

SBLE 550 SBM 415 > 482 SBH 177 > 256 SBH 270 > 281 SBH 307

L (1)

L (1)

L (1)

L (1)

W

W SBLE 600 > 830 SBM 505 > 723 SBH 265 / 294 SBH 323 > 383 SBH 400 > 460

L (1)

Blocks of cells with 2 - 6 poles bolt per poles

W SBLE 890 > 1100 SBM 740 > 940 SBH 393 / 471 SBH 510 > 560 SBH 600 > 615

W SBLE 1150 > 1400 SBM 1009 > 1181 SBH 471 / 590 SBH 640 > 765

W SBLE 1450 > 1690 SBM 965 SBM 1220 > 1445 SBH 800 > 920

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

11

CROSSWISE CONNECTION

NORMAL CONNECTION

Connection

SBLE Capacities and dimensions - International System of units Length per block (mm) Cell type

SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690

Capacity Height* (mm) (C5 Ah)

7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

190 260 260 260 260 260 260 350 406 406 350 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410

1 cell

2 cells

3 cells

4 cells

5 cells

6 cells

Approx. weight per cell (kg)

146 146 159 159 171 171 171 183 206 219 232 244 256 268 292 305 317 329 329 341 353 378 390 402 413 426 438 463 487 499 511 523 523

79,0 79,0 79,0 103 103 103 127 127 159 159 159 183 183 229 229 253 253 253 279 279 305 305 329 329 329 -

115 115 115 151 151 151 187 187 232 232 232 268 268 337 337 373 373 373 -

101 101 143 143 239 191 239 -

125 125 178 178 298 238 298 -

149 149 212 212 356 284 356 -

0,80 1,10 1,70 1,80 3,00 2,50 3,20 4,10 4,90 4,90 5,60 6,70 6,70 8,40 8,40 10,2 10,2 10,2 11,9 11,9 14,8 14,8 16,5 16,5 16,5 18,0 18,0 19,8 19,8 21,8 21,8 21,8 23,4 26,1 27,6 29,4 31,4 33,4 35,0 37,2 39,0 41,0 43,0 43,0 45,0 46,6 48,6 50,6 52,6 54,8 56,6 58,2 60,2 64,2 66,2 68,1 69,8 69,8

Width (mm)

123 123 123 123 123 123 123 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195

Approx. electrolyte volume between level marks (cm3)

Solid (kg)

Liquid (L)

80 80 120 120 200 160 200 290 290 290 390 390 390 490 490 610 610 610 710 710 890 890 990 990 990 1110 1110 1220 1220 1320 1320 1320 1430 1610 1720 1830 1930 2040 2140 2330 2440 2550 2650 2650 2750 2860 3050 3160 3260 3360 3470 3570 3770 3980 4080 4190 4290 4290

0,08 0,11 0,17 0,15 0,29 0,19 0,23 0,32 0,45 0,45 0,49 0,58 0,58 0,71 0,71 0,84 0,84 0,84 0,97 0,97 1,26 1,26 1,39 1,39 1,39 1,52 1,52 1,68 1,68 1,81 1,81 1,81 1,94 2,20 2,37 2,49 2,62 2,75 2,88 3,18 3,34 3,47 3,60 3,60 3,73 3,86 4,18 4,31 4,41 4,54 4,67 4,80 5,12 5,38 5,51 5,64 5,77 5,77

0,24 0,35 0,53 0,46 0,90 0,59 0,70 1,00 1,40 1,40 1,50 1,80 1,80 2,20 2,20 2,60 2,60 2,60 3,00 3,00 3,90 3,90 4,30 4,30 4,30 4,70 4,70 5,20 5,20 5,60 5,60 5,60 6,00 6,80 7,30 7,70 8,10 8,50 8,90 9,80 10,3 10,7 11,1 11,1 11,5 11,9 12,9 13,3 13,6 14,0 14,4 14,8 15,8 16,6 17,0 17,4 17,8 17,8

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

12

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Electrolyte per cell

Cell Internal connection resistance bolt per (mOhm) pole

14,0 8,33 5,68 4,17 3,13 2,66 2,02 2,13 1,94 1,74 1,45 1,32 1,18 1,00 0,89 0,83 0,77 0,72 0,65 0,60 0,55 0,51 0,46 0,45 0,44 0,42 0,40 0,38 0,36 0,34 0,33 0,32 0,30 0,28 0,25 0,24 0,22 0,21 0,20 0,19 0,18 0,17 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,11 0,11 0,11 0,10 0,10 0,10

M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10

CROSSWISE CONNECTION

NORMAL CONNECTION

Connection

SBLE Capacities and dimensions - Imperial units Length per block (in) Cell type

SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690

Capacity Height* (in) (C5 Ah)

7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

7,48 10,2 10,2 10,2 10,2 10,2 10,2 13,8 16,0 16,0 13,8 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1

1 cell

2 cells

3 cells

4 cells

5 cells

6 cells

Approx. weight per cell (lbs)

5,75 5,75 6,26 6,26 6,73 6,73 6,73 7,20 8,11 8,62 9,13 9,61 10,1 10,6 11,5 12,0 12,5 13,0 13,0 13,4 13,9 14,9 15,4 15,8 16,3 16,8 17,2 18,2 19,2 19,6 20,1 20,6 20,6

3,11 3,11 3,11 4,06 4,06 4,06 5,00 5,00 6,26 6,26 6,26 7,20 7,20 9,02 9,02 10,0 10,0 10,0 11,0 11,0 12,0 12,0 13,0 13,0 13,0 -

4,53 4,53 4,53 5,94 5,94 5,94 7,36 7,36 9,13 9,13 9,13 10,6 10,6 13,3 13,3 14,7 14,7 14,7 -

3,98 3,98 5,63 5,63 9,41 7,52 9,41 -

4,92 4,92 6,99 6,99 11,7 9,35 11,7 -

5,87 5,87 8,35 8,35 14,0 11,2 14,0 -

1,76 2,43 3,75 3,97 6,61 5,51 7,05 9,04 10,8 10,8 12,3 14,8 14,8 18,5 18,5 22,5 22,5 22,5 26,2 26,2 32,6 32,6 36,4 36,4 36,4 39,7 39,7 43,7 43,7 48,1 48,1 48,1 51,6 57,5 60,8 64,8 69,2 73,6 77,2 82,0 86,0 90,4 94,8 94,8 99,2 103 107 112 116 121 125 128 133 142 146 150 154 154

Width (in)

4,84 4,84 4,84 4,84 4,84 4,84 4,84 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68

Approx. electrolyte volume between level marks (in3)

Solid (lbs)

Liquid (US Gal.)

4,88 4,88 7,32 7,32 12,2 9,76 12,2 17,7 17,7 17,7 23,8 23,8 23,8 29,9 29,9 37,2 37,2 37,2 43,3 43,3 54,3 54,3 60,4 60,4 60,4 67,7 67,7 74,4 74,4 80,6 80,6 80,6 87,3 98,2 105 112 118 124 131 142 149 156 162 162 168 175 186 193 199 205 212 218 230 243 249 256 262 262

0,18 0,24 0,37 0,33 0,64 0,42 0,51 0,71 1,00 1,00 1,07 1,29 1,29 1,57 1,57 1,86 1,86 1,86 2,14 2,14 2,79 2,79 3,07 3,07 3,07 3,36 3,36 3,71 3,71 4,00 4,00 4,00 4,29 4,86 5,21 5,50 5,79 6,07 6,36 7,00 7,36 7,64 7,93 7,93 8,21 8,50 9,21 9,50 9,71 10,0 10,3 10,6 11,3 11,9 12,1 12,4 12,7 12,7

0,06 0,09 0,14 0,12 0,24 0,16 0,18 0,26 0,37 0,37 0,40 0,48 0,48 0,58 0,58 0,69 0,69 0,69 0,79 0,79 1,03 1,03 1,14 1,14 1,14 1,24 1,24 1,37 1,37 1,48 1,48 1,48 1,59 1,80 1,93 2,03 2,14 2,25 2,35 2,59 2,72 2,83 2,93 2,93 3,04 3,14 3,41 3,51 3,59 3,70 3,80 3,91 4,17 4,39 4,49 4,60 4,70 4,70

Electrolyte per cell

Cell Internal connection resistance bolt per (mOhm) pole 14,0 8,33 5,68 4,17 3,13 2,66 2,02 2,13 1,94 1,74 1,45 1,32 1,18 1,00 0,89 0,83 0,77 0,72 0,65 0,60 0,55 0,51 0,46 0,45 0,44 0,42 0,40 0,38 0,36 0,34 0,33 0,32 0,30 0,28 0,25 0,24 0,22 0,21 0,20 0,19 0,18 0,17 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,11 0,11 0,11 0,10 0,10 0,10

M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

13

SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.00 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690

Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

Hours

Minutes

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

0,77 1,54 2,26 3,08 4,10 4,82 6,36 7,58 8,76 9,79 11,1 12,9 14,4 17,0 19,1 20,6 22,2 23,7 26,3 28,3 30,9 33,5 36,6 37,6 38,6 40,7 42,8 44,8 47,4 49,5 51,5 52,6 56,7 61,8 67,0 72,1 77,3 81,4 85,5 91,7 95,3 101 103 105 110 113 119 124 129 134 139 144 149 155 161 165 171 174

0,95 1,91 2,81 3,83 5,10 5,99 7,91 9,47 10,8 12,1 13,9 15,9 17,8 21,0 23,6 25,5 27,4 29,3 32,5 35,0 38,2 41,4 45,2 46,5 47,8 50,3 52,9 55,4 58,6 61,1 63,7 65,0 70,1 76,4 82,8 89,2 95,5 101 106 113 118 125 127 130 136 140 147 153 159 166 172 178 185 191 199 204 211 215

1,50 3,00 4,40 6,00 8,00 9,40 12,4 15,0 17,0 19,0 22,0 25,0 28,0 33,0 37,0 40,0 43,0 46,0 51,0 55,0 60,0 65,0 71,0 73,0 75,0 79,0 83,0 87,0 92,0 96,0 100 102 110 120 130 140 150 158 166 178 185 196 200 204 214 220 230 240 250 260 270 280 290 300 312 320 332 338

2,42 4,80 7,04 9,60 12,8 15,0 19,8 24,0 27,2 30,4 35,2 40,0 44,8 52,8 59,2 64,0 68,8 73,6 81,6 88,0 96,0 104 114 117 120 126 133 139 147 154 160 163 176 192 208 224 240 253 266 285 296 314 320 326 342 352 368 384 400 416 432 448 464 480 499 512 531 541

3,28 6,45 9,45 12,9 17,2 20,2 26,6 32,6 36,3 40,6 47,8 53,4 59,8 70,5 79,0 85,4 91,8 98,2 109 117 128 139 152 156 160 169 177 186 196 205 214 218 235 256 278 299 320 337 354 380 395 418 427 436 457 470 491 512 534 555 576 598 619 641 666 683 709 722

4,08 8,00 11,7 16,0 21,3 25,1 33,0 39,6 43,7 48,8 58,0 64,3 72,0 84,8 95,1 103 111 118 131 141 154 167 183 188 193 203 213 224 236 247 257 262 283 308 334 360 386 406 427 458 476 504 514 524 550 566 591 617 643 668 694 720 745 771 802 823 853 869

5,22 10,6 15,5 21,2 28,3 33,2 43,8 50,9 56,0 62,6 74,7 82,3 92,2 109 122 132 142 152 168 181 198 214 234 240 247 260 273 287 303 316 329 336 362 395 428 461 494 520 547 586 609 646 659 672 705 725 758 790 823 856 889 922 955 988 1028 1054 1093 1113

6,38 14,2 20,8 28,4 37,8 44,5 58,7 65,1 72,2 80,7 95,5 106 119 140 157 170 183 195 217 234 255 276 302 310 319 335 352 369 391 408 425 433 467 510 552 595 637 671 705 756 786 832 849 866 909 934 977 1019 1062 1104 1147 1189 1232 1274 1325 1359 1410 1435

7,15 16,0 23,5 32,1 42,8 50,3 66,3 73,5 81,0 90,5 108 119 133 157 176 190 205 219 243 262 286 310 338 348 357 376 395 414 438 457 476 486 524 571 619 667 714 752 791 848 881 933 952 972 1019 1048 1095 1143 1191 1238 1286 1333 1381 1429 1486 1524 1581 1610

7,67 17,4 25,5 34,8 46,4 54,5 71,9 78,0 86,9 97,2 114 128 143 169 189 205 220 235 261 281 307 332 363 373 384 404 424 445 471 491 511 522 563 614 665 716 767 808 849 910 946 1002 1023 1043 1094 1125 1176 1227 1279 1330 1381 1432 1483 1534 1596 1637 1698 1729

8,40 18,7 27,4 37,4 49,9 58,6 77,4 82,3 93,4 104 121 137 154 181 203 220 236 253 280 302 330 357 390 401 412 434 456 478 506 528 550 561 605 660 715 770 825 868 912 978 1017 1077 1099 1121 1176 1209 1264 1319 1374 1429 1484 1539 1594 1649 1715 1759 1825 1858

10,43 23,7 34,7 47,3 63,1 74,1 97,8 99,0 107 120 145 158 177 208 233 252 271 290 322 347 378 410 448 460 473 498 523 548 580 605 630 643 693 757 820 883 946 996 1046 1122 1166 1236 1261 1286 1349 1387 1450 1513 1576 1639 1702 1765 1828 1891 1967 2017 2093 2131

12,40 26,8 39,3 53,6 71,4 83,9 111 113 119 133 166 175 196 231 259 280 301 322 357 385 420 455 497 511 525 553 581 609 644 672 700 714 770 840 910 980 1050 1106 1162 1246 1295 1372 1400 1428 1498 1540 1610 1680 1750 1820 1890 1960 2030 2100 2184 2240 2324 2366

13,70 29,7 43,6 59,5 79,3 93,2 123 121 128 143 177 188 210 248 278 300 323 345 383 413 450 488 533 548 563 593 623 653 690 720 750 765 825 900 975 1050 1125 1185 1245 1335 1388 1470 1500 1530 1605 1650 1725 1800 1875 1950 2025 2100 2175 2250 2340 2400 2490 2535

15,50 38,3 56,1 76,5 102 120 158 154 153 171 226 225 252 297 333 360 387 414 459 495 540 585 639 657 675 711 747 783 828 864 900 918 990 1080 1170 1260 1350 1422 1494 1602 1665 1764 1800 1836 1926 1980 2070 2160 2250 2340 2430 2520 2610 2700 2808 2880 2988 3042

15,90 43,1 63,3 86,3 115 135 178 171 164 184 251 242 271 319 358 387 416 445 493 532 580 629 687 706 726 764 803 842 890 929 967 987 1064 1161 1258 1354 1451 1528 1606 1722 1790 1896 1935 1973 2070 2128 2225 2322 2418 2515 2612 2709 2805 2902 3018 3096 3212 3270

* Height including the IP2X terminal cover

14

Seconds

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.05 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690

Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

Hours

Minutes

Seconds

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

0,77 1,53 2,24 3,06 4,08 4,79 6,32 7,50 8,68 9,71 11,0 12,8 14,3 16,9 18,9 20,4 22,0 23,5 26,1 28,1 30,7 33,2 36,3 37,3 38,3 40,4 42,4 44,4 47,0 49,0 51,1 52,1 56,2 61,3 66,4 71,5 76,6 80,7 84,8 90,9 94,5 100 102 104 109 112 118 123 128 133 138 143 148 153 159 163 170 173

0,95 1,89 2,78 3,79 5,05 5,93 7,83 9,38 10,8 12,1 13,8 15,9 17,8 20,9 23,5 25,4 27,3 29,2 32,4 34,9 38,1 41,3 45,1 46,3 47,6 50,1 52,7 55,2 58,4 60,9 63,5 64,7 69,8 76,2 82,5 88,9 95,2 100 105 113 117 124 127 129 136 140 146 152 159 165 171 178 184 190 198 203 211 215

1,49 2,94 4,31 5,88 7,84 9,21 12,2 14,7 16,8 18,8 21,6 24,7 27,7 32,6 36,6 39,6 42,5 45,5 50,4 54,4 59,3 64,3 70,2 72,2 74,2 78,1 82,1 86,1 91,0 95,0 99 101 109 119 129 138 148 156 164 176 183 194 198 202 212 218 228 237 247 257 267 277 287 297 309 317 328 334

2,17 4,65 6,82 9,30 12,4 14,6 19,2 23,5 26,4 29,5 34,5 38,8 43,4 51,2 57,4 62,0 66,7 71,3 79,1 85,3 93,0 101 110 113 116 122 129 135 143 149 155 158 171 186 202 217 233 245 257 276 287 304 310 316 332 341 357 372 388 403 419 434 450 465 484 496 515 524

3,00 5,78 8,48 11,6 15,4 18,1 23,9 28,8 32,9 36,8 42,2 48,4 54,2 63,8 71,6 77,4 83,2 89,0 98,7 106 116 126 137 141 145 153 161 168 178 186 193 197 213 232 252 271 290 306 321 344 358 379 387 395 414 426 445 464 484 503 522 542 561 580 604 619 642 654

3,59 6,87 10,1 13,7 18,3 21,5 28,4 33,9 37,5 41,9 49,7 55,2 61,8 72,9 81,7 88,3 94,9 102 113 121 132 144 157 161 166 174 183 192 203 212 221 225 243 265 287 309 331 349 366 393 408 433 442 450 472 486 508 530 552 574 596 618 640 662 689 706 733 746

4,40 8,98 13,2 18,0 23,9 28,1 37,1 42,0 46,8 52,3 61,5 68,9 77,1 90,9 102 110 118 127 141 152 165 179 196 201 207 218 229 240 253 264 276 281 303 331 358 386 413 435 457 490 510 540 551 562 590 606 634 661 689 716 744 771 799 827 860 882 915 931

5,64 12,1 17,7 24,1 32,2 37,8 49,9 55,1 61,1 68,2 80,8 89,8 101 119 133 144 154 165 183 198 216 233 255 262 269 284 298 313 330 345 359 366 395 431 467 503 539 568 596 639 665 704 718 733 769 790 826 862 898 934 970 1006 1042 1078 1121 1149 1193 1214

6,33 14,1 20,7 28,2 37,6 44,1 58,2 62,6 67,5 75,4 91,8 99,2 111 131 147 159 171 183 202 218 238 258 282 290 298 314 329 345 365 381 397 405 437 476 516 556 595 627 659 707 734 778 794 810 850 873 913 953 992 1032 1072 1112 1151 1191 1239 1270 1318 1342

6,81 15,2 22,3 30,3 40,5 47,5 62,7 66,9 70,0 78,2 98,1 103 115 136 152 165 177 189 210 227 247 268 292 301 309 325 342 358 379 395 412 420 453 494 535 577 618 651 684 733 762 807 824 840 881 906 947 988 1030 1071 1112 1153 1194 1236 1285 1318 1367 1392

7,51 16,8 24,6 33,6 44,8 52,6 69,4 72,5 77,8 86,9 106 114 128 151 169 183 197 210 233 252 274 297 325 334 343 361 380 398 421 439 457 467 503 549 595 640 686 723 759 814 846 896 915 933 979 1006 1052 1098 1143 1189 1235 1281 1326 1372 1427 1464 1519 1546

8,29 17,1 25,0 34,1 45,5 53,5 70,5 78,2 88,8 99,2 115 131 146 172 193 209 224 240 266 287 313 339 371 381 392 412 433 454 480 501 522 533 574 626 679 731 783 825 867 929 966 1023 1044 1065 1117 1149 1201 1253 1305 1357 1410 1462 1514 1566 1629 1671 1733 1765

10,3 21,6 31,7 43,2 57,6 67,7 89,3 90,7 95,7 107 133 141 158 186 208 225 242 259 287 310 338 366 400 411 422 445 467 490 518 541 563 574 619 676 732 788 845 890 935 1002 1042 1104 1126 1149 1205 1239 1295 1351 1408 1464 1520 1577 1633 1689 1757 1802 1869 1903

11,1 24,3 35,6 48,5 64,7 76,0 100 100 105 117 147 154 172 203 228 246 265 283 314 338 369 400 437 449 461 486 511 535 566 591 615 628 677 738 800 861 923 972 1021 1095 1138 1206 1230 1255 1317 1353 1415 1477 1538 1600 1661 1723 1784 1846 1919 1969 2043 2079

12,8 31,7 46,4 63,3 84,4 99,2 131 127 126 140 186 185 207 244 273 296 318 340 377 407 443 480 525 540 554 584 613 643 680 710 739 754 813 887 961 1035 1109 1168 1227 1316 1367 1449 1478 1508 1582 1626 1700 1774 1848 1922 1996 2070 2143 2217 2306 2365 2454 2498

13,3 35,6 52,3 71,3 95,0 112 147 140 136 152 205 201 225 265 297 321 345 369 409 441 481 521 570 586 602 634 666 698 738 770 802 818 882 963 1043 1123 1203 1267 1332 1428 1484 1572 1604 1636 1717 1765 1845 1925 2005 2086 2166 2246 2326 2407 2503 2567 2663 2711

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

15

SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.10 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690

Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

Hours

Minutes

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

0,75 1,50 2,20 3,00 4,00 4,70 6,20 7,43 8,50 9,50 10,9 12,5 14,0 16,5 18,5 20,0 21,5 23,0 25,5 27,5 30,0 32,5 35,5 36,5 37,5 39,5 41,5 43,5 46,0 48,0 50,0 51,0 55,0 60,0 65,0 70,0 75,0 79,0 83,0 89,0 92,5 98,0 100 102 107 110 115 120 125 130 135 140 145 150 156 160 166 169

0,90 1,84 2,70 3,68 4,90 5,76 7,60 9,10 10,4 11,6 13,3 15,3 17,2 20,2 22,7 24,5 26,4 28,2 31,3 33,7 36,8 39,8 43,5 44,8 46,0 48,4 50,9 53,3 56,4 58,9 61,3 62,5 67,4 73,6 79,7 85,8 92,0 96,9 102 109 113 120 123 125 131 135 141 147 153 159 166 172 178 184 191 196 204 207

1,31 2,82 4,14 5,65 7,53 8,85 11,7 14,0 16,0 17,9 20,5 23,5 26,4 31,1 34,8 37,7 40,5 43,3 48,0 51,8 56,5 61,2 66,8 68,7 70,6 74,4 78,1 81,9 86,6 90,4 94,1 96,0 104 113 122 132 141 149 156 168 174 184 188 192 201 207 217 226 235 245 254 264 273 282 294 301 313 318

2,10 4,01 5,89 8,03 10,7 12,6 16,6 20,0 22,2 24,8 29,3 32,6 36,5 43,0 48,3 52,2 56,1 60,0 66,5 71,7 78,3 84,8 92,6 95,2 97,8 103 108 113 120 125 130 133 143 157 170 183 196 206 217 232 241 256 261 266 279 287 300 313 326 339 352 365 378 391 407 417 433 441

2,72 5,11 7,49 10,2 13,6 16,0 21,1 25,3 27,8 31,1 37,0 41,0 45,9 54,1 60,6 65,5 70,4 75,3 83,5 90,1 98,3 106 116 120 123 129 136 143 151 157 164 167 180 197 213 229 246 259 272 292 303 321 328 334 351 360 377 393 410 426 442 459 475 491 511 524 544 554

3,18 6,09 8,9 12,2 16,2 19,1 25,2 29,7 32,1 35,9 43,5 47,2 52,8 62,3 69,8 75,5 81,2 86,8 96,3 104 113 123 134 138 142 149 157 164 174 181 189 193 208 226 245 264 283 298 313 336 349 370 377 385 404 415 434 453 472 491 510 528 547 566 589 604 627 638

3,59 7,19 10,5 14,4 19,2 22,5 29,7 34,7 37,9 42,3 50,9 55,7 62,4 73,5 82,4 89,1 95,8 102 114 122 134 145 158 163 167 176 185 194 205 214 223 227 245 267 289 312 334 352 370 396 412 436 445 454 477 490 512 534 557 579 601 624 646 668 695 713 739 753

4,70 9,65 14,2 19,3 25,7 30,2 39,9 44,4 47,5 53,1 65,2 69,9 78,3 92,3 103 112 120 129 143 154 168 182 199 204 210 221 232 243 257 268 280 285 308 336 364 392 420 442 464 498 517 548 559 571 599 615 643 671 699 727 755 783 811 839 873 895 929 945

5,27 10,7 15,7 21,5 28,6 33,6 44,4 49,0 51,4 57,4 71,8 75,5 84,6 100 112 121 130 139 154 166 181 196 214 221 227 239 251 263 278 290 302 308 332 363 393 423 453 477 501 538 559 592 604 616 646 665 695 725 755 785 816 846 876 906 943 967 1003 1021

5,66 11,4 16,8 22,9 30,5 35,8 47,3 49,7 56,3 63,0 72,9 82,8 92,8 109 123 133 142 152 169 182 199 215 235 242 249 262 275 288 305 318 331 338 364 398 431 464 497 524 550 590 613 649 663 676 709 729 762 795 828 862 895 928 961 994 1034 1060 1100 1120

6,14 12,8 18,7 25,5 34,0 40,0 52,8 54,7 62,0 69,3 80,3 91,2 102 120 135 146 157 168 186 201 219 237 259 266 274 288 303 317 336 350 365 372 401 438 474 511 547 576 606 649 675 715 730 744 781 803 839 876 912 948 985 1021 1058 1094 1138 1167 1211 1233

7,12 15,1 22,1 30,1 40,2 47,2 62,3 64,6 65,1 72,8 94,7 95,8 107 126 142 153 165 176 195 211 230 249 272 280 287 303 318 333 352 368 383 391 421 460 498 536 575 605 636 682 709 751 766 781 820 843 881 919 958 996 1034 1073 1111 1149 1195 1226 1272 1295

8,33 17,4 25,6 34,9 46,5 54,6 72,1 73,4 78,0 87,2 108 115 128 151 170 183 197 211 234 252 275 298 326 335 344 362 381 399 422 440 459 468 505 550 596 642 688 725 761 816 849 899 917 936 982 1009 1055 1101 1147 1193 1238 1284 1330 1376 1431 1468 1523 1550

9,10 20,0 29,4 40,1 53,4 62,7 82,8 82,1 85,0 95,0 120 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

10,1 26,2 38,4 52,4 69,8 82,0 108 103 103 116 151 152 170 201 225 243 262 280 310 335 365 396 432 444 457 481 505 530 560 584 609 621 670 730 791 852 913 962 1010 1083 1126 1193 1217 1242 1303 1339 1400 1461 1522 1583 1643 1704 1765 1826 1899 1948 2021 2057

10,4 29,7 43,6 59,5 79,3 93 123 115 113 127 169 167 187 220 247 267 287 307 340 367 400 434 474 487 501 527 554 581 614 641 667 681 734 801 868 934 1001 1054 1108 1188 1235 1308 1335 1361 1428 1468 1535 1602 1668 1735 1802 1869 1935 2002 2082 2136 2216 2256

* Height including the IP2X terminal cover

16

Seconds

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBLE Performance after prolonged float charge of fully charged cells Final voltage: 1.14 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBLE 7,5 SBLE 15 SBLE 22 SBLE 30 SBLE 40 SBLE 47 SBLE 62 SBLE 75 SBLE 85 SBLE 95 SBLE 110 SBLE 125 SBLE 140 SBLE 165 SBLE 185 SBLE 200 SBLE 215 SBLE 230 SBLE 255 SBLE 275 SBLE 300 SBLE 325 SBLE 355 SBLE 365 SBLE 375 SBLE 395 SBLE 415 SBLE 435 SBLE 460 SBLE 480 SBLE 500 SBLE 510 SBLE 550 SBLE 600 SBLE 650 SBLE 700 SBLE 750 SBLE 790 SBLE 830 SBLE 890 SBLE 925 SBLE 980 SBLE 1000 SBLE 1020 SBLE 1070 SBLE 1100 SBLE 1150 SBLE 1200 SBLE 1250 SBLE 1300 SBLE 1350 SBLE 1400 SBLE 1450 SBLE 1500 SBLE 1560 SBLE 1600 SBLE 1660 SBLE 1690

Capacity (C5 Ah) 7,5 15 22 30 40 47 62 75 85 95 110 125 140 165 185 200 215 230 255 275 300 325 355 365 375 395 415 435 460 480 500 510 550 600 650 700 750 790 830 890 925 980 1000 1020 1070 1100 1150 1200 1250 1300 1350 1400 1450 1500 1560 1600 1660 1690

Hours

Minutes

Seconds

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

0,74 1,47 2,16 2,94 3,92 4,61 6,08 7,20 8,32 9,29 10,6 12,2 13,7 16,1 18,1 19,6 21,0 22,5 24,9 26,9 29,3 31,8 34,7 35,7 36,7 38,6 40,6 42,6 45,0 47,0 48,9 49,9 53,8 58,7 63,6 68,5 73,4 77,3 81,2 87,1 90,5 95,9 97,8 100 105 108 113 117 122 127 132 137 142 147 153 157 162 165

0,86 1,73 2,54 3,46 4,61 5,42 7,15 8,46 9,79 10,9 12,4 14,4 16,1 19,0 21,3 23,0 24,8 26,5 29,4 31,7 34,6 37,4 40,9 42,1 43,2 45,5 47,8 50,1 53,0 55,3 57,6 58,8 63,4 69,1 74,9 80,7 86,4 91,0 95,6 103 107 113 115 118 123 127 133 138 144 150 156 161 167 173 180 184 191 195

1,15 2,48 3,64 4,97 6,62 7,78 10,3 12,3 14,1 15,7 18,0 20,7 23,2 27,3 30,6 33,1 35,6 38,1 42,2 45,6 49,7 53,8 58,8 60,5 62,1 65,4 68,7 72,1 76,2 79,5 82,8 84,5 91,1 99,4 108 116 124 131 137 147 153 162 166 169 177 182 191 199 207 215 224 232 240 248 258 265 275 280

1,91 3,53 5,17 7,05 9,40 11,0 14,6 17,2 19,2 21,5 25,2 28,3 31,7 37,3 41,8 45,2 48,6 52,0 57,7 62,2 67,8 73,5 80,3 82,5 84,8 89,3 93,8 98,3 104 109 113 115 124 136 147 158 170 179 188 201 209 222 226 231 242 249 260 271 283 294 305 317 328 339 353 362 375 382

2,37 4,38 6,42 8,76 11,7 13,7 18,1 21,3 23,1 25,8 31,2 33,9 38,0 44,7 50,2 54,2 58,3 62,4 69,2 74,6 81,4 88,1 96,3 99,0 102 107 113 118 125 130 136 138 149 163 176 190 203 214 225 241 251 266 271 277 290 298 312 325 339 353 366 380 393 407 423 434 450 458

2,61 4,92 7,21 9,83 13,1 15,4 20,3 23,7 25,5 28,5 34,8 37,6 42,1 49,6 55,6 60,1 64,6 69,1 76,6 82,6 90,1 97,6 107 110 113 119 125 131 138 144 150 153 165 180 195 210 225 237 249 267 278 294 300 306 321 330 346 361 376 391 406 421 436 451 469 481 499 508

2,96 5,91 8,67 11,8 15,8 18,5 24,4 27,2 29,4 32,9 39,9 43,3 48,5 57,1 64,1 69,3 74,5 79,6 88,3 95,2 104 113 123 126 130 137 144 151 159 166 173 177 190 208 225 242 260 274 287 308 320 339 346 353 371 381 398 416 433 450 467 485 502 519 540 554 575 585

3,79 7,58 11,1 15,2 20,2 23,7 31,3 34,3 37,6 42,1 50,4 55,3 62,0 73,0 81,9 88,5 95,2 102 113 122 133 144 157 162 166 175 184 193 204 213 221 226 243 266 288 310 332 350 367 394 410 434 443 452 474 487 509 531 553 576 598 620 642 664 691 708 735 748

4,27 8,53 12,5 17,1 22,8 26,7 35,3 39,1 40,3 45,0 57,4 59,3 66,4 78,2 87,7 94,8 102 109 121 130 142 154 168 173 178 187 197 206 218 228 237 242 261 284 308 332 356 375 394 422 439 465 474 484 507 522 545 569 593 616 640 664 687 711 740 759 787 801

4,50 9,18 13,5 18,4 24,5 28,8 37,9 39,3 41,8 46,7 57,6 61,5 68,9 81,2 91,0 98,4 106 113 125 135 148 160 175 180 184 194 204 214 226 236 246 251 271 295 320 344 369 389 408 438 455 482 492 502 526 541 566 590 615 639 664 689 713 738 767 787 817 831

5,01 9,66 14,2 19,3 25,8 30,3 39,9 44,9 47,0 52,6 65,8 69,2 77,5 91,3 102 111 119 127 141 152 166 180 196 202 208 219 230 241 255 266 277 282 304 332 360 387 415 437 459 493 512 542 553 564 592 609 636 664 692 719 747 775 802 830 863 885 919 935

6,02 11,0 16,2 22,1 29,4 34,6 45,6 48,3 54,7 61,1 70,9 80,4 90,1 106 119 129 138 148 164 177 193 209 228 235 241 254 267 280 296 309 322 328 354 386 418 450 483 508 534 573 595 631 644 656 689 708 740 772 804 837 869 901 933 965 1004 1030 1068 1088

6,76 14,3 20,9 28,5 38,0 44,7 58,9 60,0 63,6 71,0 88,0 93,5 105 123 138 150 161 172 191 206 224 243 265 273 280 295 310 325 344 359 374 381 411 449 486 523 561 591 621 666 692 733 748 763 800 823 860 897 935 972 1010 1047 1084 1122 1167 1197 1241 1264

7,21 16,5 24,2 33,0 44,0 51,7 68,2 66,4 69,5 77,7 97,4 102 114 135 151 163 176 188 208 225 245 266 290 298 307 323 339 356 376 392 409 417 450 490 531 572 613 646 678 727 756 801 817 834 875 899 940 981 1022 1063 1103 1144 1185 1226 1275 1308 1357 1381

8,45 21,6 31,7 43,3 57,7 67,8 89,4 85,1 86,5 96,7 125 127 142 168 188 203 219 234 259 280 305 331 361 371 382 402 422 443 468 488 509 519 560 610 661 712 763 804 844 905 941 997 1017 1038 1089 1119 1170 1221 1272 1323 1373 1424 1475 1526 1587 1628 1689 1719

8,71 24,8 36,4 49,6 66,1 77,7 102 96,0 95,7 107 141 141 158 186 208 225 242 259 287 310 338 366 400 411 422 445 467 490 518 541 563 574 619 676 732 788 845 890 935 1002 1042 1104 1126 1149 1205 1239 1295 1351 1408 1464 1520 1577 1633 1689 1757 1802 1869 1903

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

17

CROSSWISE CONNECTION

NORMAL CONNECTION

Connection

SBM Capacities and dimensions - International System of units Length per block (mm) Cell type

SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445

Capacity Height* (mm) (C5 Ah)

11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445

190 190 260 260 344 344 400 350 350 406 406 406 406 406 350 406 350 406 350 406 406 406 406 406 406 406 406 406 406 406 406 406 406 406 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410

1 cell

2 cells

3 cells

Approx. weight per cell (kg)

146 159 171 183 183 183 183 213 213 232 232 244 268 268 268 268 268 305 305 317 353 353 353 353 353 373 402 438 438 438 438 438 511 511 523 523 523

64,0 74,0 64,0 74,0 69,0 69,0 69,0 79,0 79,0 79,0 79,0 94,0 94,0 94,0 127 115 159 127 183 159 159 183 183 183 183 183 229 229 229 241 253 279 305 329 -

93,5 109 93,5 109 100 100 100 115 115 115 115 138 138 138 187 169 232 187 268 232 232 268 268 268 268 268 337 337 337 355 373 -

0,90 1,20 1,50 1,80 3,60 3,60 4,30 4,40 4,40 5,10 5,10 6,40 6,40 6,40 7,50 7,80 8,90 8,80 10,1 10,5 10,5 12,0 12,0 12,0 12,5 12,5 15,5 15,5 15,5 16,5 17,5 18,8 20,4 22,2 23,7 24,2 24,7 24,7 27,6 27,6 30,3 30,3 32,1 35,4 35,4 35,9 37,0 37,0 40,2 40,2 42,0 47,1 47,1 47,6 49,2 48,7 51,9 53,7 58,8 58,8 59,3 61,4 60,9 69,0 69,0 71,0 73,7 73,7

Width (mm)

123 123 123 123 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195

Approx. electrolyte volume between level marks (cm3)

Solid (kg)

Liquid (L)

110 120 110 120 240 240 240 280 280 280 280 340 340 340 480 430 590 480 700 590 590 700 700 700 690 690 870 870 870 920 970 1 080 1 190 1 300 1 400 1 390 1 390 1 390 1 630 1 630 1 790 1 790 1 890 2 100 2 100 2 100 2 080 2 080 2 390 2 390 2 490 2 800 2 800 2 800 2 780 2 780 2 910 3 200 3 510 3 510 3 500 3 470 3 480 4 110 4 110 4 200 4 170 4 170

0,10 0,11 0,15 0,15 0,32 0,32 0,39 0,36 0,36 0,42 0,42 0,52 0,52 0,52 0,58 0,65 0,75 0,68 0,87 0,87 0,87 1,04 1,04 1,04 0,97 0,97 1,26 1,26 1,26 1,30 1,36 1,56 1,72 1,91 2,07 1,98 1,91 1,91 2,37 2,37 2,59 2,59 2,75 3,08 3,08 3,01 2,88 2,88 3,43 3,43 3,63 4,11 4,11 4,05 3,82 3,89 4,05 4,63 5,15 5,15 5,05 4,76 4,86 5,99 5,99 6,09 5,73 5,73

0,30 0,33 0,46 0,46 1,00 1,00 1,20 1,10 1,10 1,30 1,30 1,60 1,60 1,60 1,80 2,00 2,30 2,10 2,70 2,70 2,70 3,20 3,20 3,20 3,00 3,00 3,90 3,90 3,90 4,00 4,20 4,80 5,30 5,90 6,40 6,10 5,90 5,90 7,30 7,30 8,00 8,00 8,50 9,50 9,50 9,30 8,90 8,90 10,6 10,6 11,2 12,7 12,7 12,5 11,8 12,0 12,5 14,3 15,9 15,9 15,6 14,7 15,0 18,5 18,5 18,8 17,7 17,7

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

18

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Electrolyte per cell

Internal resistance (mOhm)

Cell connection bolt per pole

5,00 3,67 2,82 2,07 1,81 1,56 1,54 1,20 1,08 1,02 0,92 0,86 0,77 0,73 0,60 0,62 0,52 0,53 0,46 0,47 0,45 0,43 0,41 0,40 0,37 0,36 0,34 0,33 0,31 0,29 0,27 0,25 0,23 0,22 0,21 0,20 0,19 0,18 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,12 0,11 0,11 0,10 0,10 0,10 0,09 0,09 0,09 0,09 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,06 0,06 0,06

M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 6 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10

CROSSWISE CONNECTION

NORMAL CONNECTION

Connection

SBM Capacities and dimensions - Imperial units Length per block (in) Cell type

SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445

Capacity Height* (in) (C5 Ah)

11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445

7,48 7,48 10,2 10,2 13,5 13,5 15,7 13,8 13,8 16,0 16,0 16,0 16,0 16,0 13,8 16,0 13,8 16,0 13,8 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,0 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1

1 cell

2 cells

3 cells

Approx. weight per cell (lbs)

5,75 6,26 6,73 7,20 7,20 7,20 7,20 8,39 8,39 9,13 9,13 9,61 10,6 10,6 10,6 10,6 10,6 12,0 12,0 12,5 13,9 13,9 13,9 13,9 13,9 14,7 15,8 17,2 17,2 17,2 17,2 17,2 20,1 20,1 20,6 20,6 20,6

2,52 2,91 2,52 2,91 2,72 2,72 2,72 3,11 3,11 3,11 3,11 3,70 3,70 3,70 5,00 4,53 6,26 5,00 7,20 6,26 6,26 7,20 7,20 7,20 7,20 7,20 9,02 9,02 9,02 9,49 9,96 11,0 12,0 13,0 -

3,68 4,27 3,68 4,27 3,94 3,94 3,94 4,53 4,53 4,53 4,53 5,41 5,41 5,41 7,36 6,65 9,13 7,36 10,55 9,13 9,13 10,6 10,6 10,6 10,6 10,6 13,3 13,3 13,3 14,0 14,7 -

1,98 2,65 3,31 3,97 7,94 7,94 9,48 9,70 9,70 11,2 11,2 14,1 14,1 14,1 16,5 17,2 19,6 19,4 22,3 23,1 23,1 26,5 26,5 26,5 27,6 27,6 34,2 34,2 34,2 36,4 38,6 41,4 45,0 48,9 52,2 53,4 54,5 54,5 60,8 60,8 66,8 66,8 70,8 78,0 78,0 79,1 81,6 81,6 88,6 88,6 92,6 104 104 105 108 107 114 118 130 130 131 135 134 152 152 157 162 162

Width (in)

4,84 4,84 4,84 4,84 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68

Approx. electrolyte volume between level marks (in3)

Solid (lbs)

Liquid (US Gal.)

6,71 7,31 6,71 7,32 14,6 14,6 14,6 17,1 17,1 17,1 17,1 20,7 20,7 20,7 29,3 26,2 36,0 29,3 42,7 36,0 36,0 42,7 42,7 42,7 42,1 42,1 53,1 53,1 53,1 56,1 59,2 65,9 72,6 79,3 85,4 84,8 84,8 84,8 99,5 99,5 109 109 115 128 128 128 127 127 146 146 152 171 171 171 170 170 178 195 214 214 214 212 212 251 251 256 254 254

0,22 0,24 0,33 0,33 0,71 0,71 0,86 0,79 0,79 0,93 0,93 1,14 1,14 1,14 1,29 1,43 1,64 1,50 1,93 1,93 1,93 2,29 2,29 2,29 2,14 2,14 2,79 2,79 2,79 2,86 3,00 3,43 3,79 4,21 4,57 4,36 4,21 4,21 5,21 5,21 5,71 5,71 6,07 6,79 6,79 6,64 6,36 6,36 7,57 7,57 8,00 9,07 9,07 8,93 8,43 8,57 8,93 10,2 11,4 11,4 11,1 10,5 10,7 13,2 13,2 13,4 12,6 12,6

0,08 0,09 0,12 0,12 0,26 0,26 0,32 0,29 0,29 0,34 0,34 0,42 0,42 0,42 0,48 0,53 0,61 0,55 0,71 0,71 0,71 0,85 0,85 0,85 0,79 0,79 1,03 1,03 1,03 1,06 1,11 1,27 1,40 1,56 1,69 1,61 1,56 1,56 1,93 1,93 2,11 2,11 2,25 2,51 2,51 2,46 2,35 2,35 2,80 2,80 2,96 3,35 3,35 3,30 3,12 3,17 3,30 3,78 4,20 4,20 4,12 3,88 3,96 4,89 4,89 4,97 4,68 4,68

Electrolyte per cell

Internal resistance (mOhm)

Cell connection bolt per pole

5,00 3,67 2,82 2,07 1,81 1,56 1,54 1,20 1,08 1,02 0,92 0,86 0,77 0,73 0,60 0,62 0,52 0,53 0,46 0,47 0,45 0,43 0,41 0,40 0,37 0,36 0,34 0,33 0,31 0,29 0,27 0,25 0,23 0,22 0,21 0,20 0,19 0,18 0,17 0,16 0,15 0,15 0,14 0,14 0,13 0,13 0,12 0,12 0,12 0,11 0,11 0,10 0,10 0,10 0,09 0,09 0,09 0,09 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,06 0,06 0,06

M6 M6 M6 M6 M6 M6 M6 M8 M8 M8 M8 M8 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 4 x M 10 6 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

19

SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.00 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445

Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445

Hours

Minutes

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,11 1,52 2,23 3,04 4,37 5,08 5,70 6,60 7,31 8,55 9,47 10,2 11,4 12,0 13,2 14,0 15,2 16,4 17,1 18,7 19,5 20,4 21,2 22,0 23,5 24,5 25,4 26,5 28,2 30,5 32,9 35,2 37,6 39,9 42,2 44,6 46,9 49,1 51,4 53,5 56,5 58,6 61,1 63,6 66,1 68,6 70,2 73,6 75,3 78,2 80,6 84,5 87,5 90,6 93,6 95,7 98,2 103 106 110 113 117 120 124 130 135 141 147

1,39 1,89 2,77 3,78 5,42 6,3 7,1 8,2 9,1 10,6 11,7 12,6 14,1 14,9 16,4 17,4 18,9 20,3 21,2 23,2 24,2 25,2 26,2 27,2 29,1 30,3 31,5 32,7 34,9 37,8 40,7 43,6 46,5 49,4 52,2 55,1 58,0 60,7 64 66 70 73 76 79 82 85 87 91 93 97 100 104 108 112 116 118 121 127 131 136 139 145 149 154 160 167 175 182

2,20 3,00 4,40 6,00 8,60 10,0 11,2 13,0 14,4 16,8 18,6 20,0 22,4 23,6 26,0 27,6 30,0 32,2 33,6 36,8 38,4 40,0 41,6 43,2 46,2 48,2 50,0 52,0 55,4 60,0 64,6 69,2 73,8 78,4 83,0 87,6 92,2 96,4 101 105 111 115 120 125 130 135 138 145 148 154 158 166 172 178 184 188 193 202 208 216 221 230 236 244 255 265 278 289

3,60 4,91 7,19 9,81 14,1 16,4 18,3 21,3 23,6 27,5 30,4 32,7 36,6 38,6 42,6 45,1 49,2 52,6 55,1 60,1 62,7 65,4 68,0 70,6 75,5 78,8 81,7 85,0 90,5 98,0 106 113 121 128 136 143 151 158 165 172 181 188 196 204 212 220 225 236 242 251 259 271 281 291 301 307 315 330 340 354 362 376 386 399 416 433 454 472

5,24 7,14 10,5 14,3 20,6 23,9 26,8 31,1 34,4 40,1 44,4 47,8 53,5 56,4 62,2 65,9 71,8 76,9 80,4 87,9 91,7 95,5 99,4 103 110 115 119 124 132 143 154 165 176 187 198 209 220 230 241 251 265 275 287 299 310 322 330 345 353 367 378 396 411 425 439 449 461 482 497 517 529 549 564 583 609 632 664 690

6,47 8,82 13,0 17,7 25,5 29,7 33,3 38,6 42,8 50,0 55,3 59,5 66,6 70,2 77,2 82,1 89,1 95,7 100 109 114 119 124 128 137 143 149 155 165 178 192 206 219 233 247 260 274 287 300 313 330 343 357 372 386 401 410 430 440 457 471 494 511 529 547 559 574 600 618 643 658 684 702 725 758 787 827 859

9,02 12,3 18,2 24,9 36,1 42,0 47,0 54,5 60,4 70,5 78,0 83,9 94,0 99,0 109,1 115,8 126 135 141 154 161 168 175 181 194 202 210 218 232 252 271 290 310 329 348 367 387 404 424 441 466 483 503 524 545 565 579 607 621 644 664 696 722 747 772 789 810 847 873 908 929 965 991 1024 1069 1111 1166 1212

11,6 15,9 23,7 32,3 49,3 57,3 63,9 74,5 82,5 95,8 106 114 128 135 149 157 172 184 192 210 219 228 237 246 264 275 285 297 316 342 368 395 421 447 473 500 526 550 576 600 633 657 685 713 740 769 787 825 844 876 904 947 981 1015 1050 1072 1101 1151 1187 1234 1263 1312 1347 1392 1453 1511 1586 1649

13,6 18,5 27,6 37,6 57,3 66,6 74,0 86,6 95,9 111 123 132 148 156 173 182 200 213 224 243 254 264 275 286 305 319 331 344 366 397 427 457 488 518 549 579 610 637 668 695 734 762 793 826 858 891 912 956 978 1015 1047 1097 1137 1177 1216 1243 1276 1334 1375 1431 1464 1520 1561 1613 1684 1751 1838 1911

14,8 20,20 29,8 40,6 62,3 72,4 80,0 94 104 120 133 143 160 169 188 197 217 230 243 263 274 286 297 309 330 344 357 372 396 429 462 495 527 560 593 626 659 689 722 752 793 823 858 893 928 963 986 1033 1058 1098 1132 1186 1229 1272 1315 1344 1379 1442 1487 1547 1582 1644 1688 1744 1821 1893 1987 2066

17,0 23,13 34,0 46,3 71,1 82,7 91,3 108 119 137 152 163 183 192 215 225 248 263 278 300 313 326 339 352 377 393 408 424 452 489 527 564 602 639 677 714 752 786 823 858 905 939 978 1019 1058 1099 1125 1179 1207 1252 1291 1353 1402 1451 1500 1533 1574 1645 1696 1764 1805 1875 1926 1989 2077 2159 2267 2356

20,5 28,0 40,4 55,0 84,6 98,4 108 128 142 161 179 192 215 227 256 265 295 309 330 353 369 384 399 415 444 463 480 499 532 576 620 664 708 753 797 841 885 925 970 1010 1066 1106 1152 1200 1246 1294 1325 1388 1421 1475 1521 1594 1651 1709 1766 1805 1853 1937 1997 2077 2125 2208 2267 2342 2446 2542 2669 2774

29,5 40,2 55,7 76,0 116 135 145 175 194 218 241 259 290 306 351 358 404 417 453 477 498 518 539 560 599 625 648 674 718 777 837 897 956 1016 1075 1135 1195 1249 1309 1363 1438 1493 1555 1620 1682 1747 1788 1874 1918 1990 2052 2151 2229 2306 2384 2436 2501 2615 2695 2804 2869 2980 3061 3162 3302 3431 3602 3745

33,8 46,1 63,1 86,0 131 153 162 199 220 243 269 289 324 341 397 399 458 466 513 532 555 579 602 625 668 697 723 752 801 868 934 1001 1068 1134 1201 1267 1334 1394 1461 1522 1606 1666 1736 1808 1878 1950 1996 2092 2141 2222 2291 2401 2488 2575 2662 2719 2792 2919 3009 3130 3203 3327 3417 3529 3686 3830 4021 4180

42,5 58,0 75,5 103 160 186 193 241 267 290 321 345 387 407 482 476 557 556 623 635 663 691 718 746 798 832 863 898 956 1036 1115 1195 1274 1354 1433 1512 1592 1664 1744 1816 1916 1989 2072 2158 2241 2327 2382 2496 2555 2652 2735 2866 2969 3073 3177 3246 3332 3484 3591 3736 3822 3971 4078 4213 4399 4572 4800 4989

46,8 63,8 80,2 109 170 198 205 257 285 307 340 365 409 431 515 504 594 588 665 672 702 731 760 789 844 881 913 950 1 012 1 096 1 180 1 264 1 348 1 432 1 516 1 600 1 684 1 761 1 845 1 922 2 028 2 105 2 192 2 284 2 371 2 463 2 521 2 642 2 704 2 806 2 894 3 033 3 142 3 252 3 362 3 435 3 526 3 687 3 800 3 954 4 045 4 202 4 315 4 458 4 655 4 838 5 079 5 280

* Height including the IP2X terminal cover

20

Seconds

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.05 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445

Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445

Hours

Minutes

Seconds

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,11 1,51 2,21 3,02 4,33 5,04 5,65 6,55 7,26 8,48 9,38 10,1 11,3 11,9 13,1 13,9 15,1 16,2 16,9 18,6 19,4 20,2 21,0 21,8 23,3 24,3 25,2 26,2 27,9 30,3 32,6 34,9 37,2 39,6 41,9 44,2 46,5 48,6 51,0 53,1 56,0 58,1 60,5 63,1 65,5 68,0 69,6 72,9 74,7 77,5 79,9 83,7 86,8 89,8 92,8 94,8 97,4 102 105 109 112 116 119 123 129 134 140 146

1,38 1,88 2,75 3,75 5,38 6,25 7,00 8,13 9,01 10,5 11,6 12,5 14,0 14,8 16,3 17,3 18,8 20,1 21,0 23,0 24,0 25,0 26,0 27,0 28,9 30,1 31,3 32,5 34,6 37,5 40,4 43,3 46,1 49,0 51,9 54,8 57,6 60,3 63,1 65,8 69,4 72,0 75,0 78,1 81,1 84,3 86,3 90,4 92,5 96,0 99,0 104 108 111 115 118 121 126 130 135 138 144 148 153 159 166 174 181

2,18 2,97 4,36 5,94 8,53 9,92 11,1 12,9 14,3 16,6 18,4 19,8 22,2 23,4 25,8 27,4 29,8 31,9 33,3 36,5 38,1 39,6 41,2 42,8 45,8 47,8 49,6 51,5 54,9 59,5 64,0 68,6 73,1 77,7 82,3 86,8 91,4 95,5 100 104 110 114 119 124 129 134 137 143 147 152 157 165 170 176 182 186 191 200 206 214 219 228 234 242 253 262 275 286

3,54 4,83 7,08 9,66 13,9 16,2 18,1 21,0 23,3 27,2 30,1 32,3 36,2 38,1 42,0 44,6 48,5 52,0 54,3 59,5 62,1 64,6 67,2 69,8 74,7 77,9 80,8 84,0 89,5 97,0 104 112 119 127 134 142 149 156 163 170 179 186 194 202 210 218 223 234 239 248 256 268 278 288 297 304 312 326 336 350 358 372 382 394 412 428 449 467

4,90 6,68 9,85 13,4 19,3 22,4 25,1 29,2 32,3 37,7 41,8 44,9 50,3 53,0 58,3 62,0 67,3 72,3 75,4 82,6 86,2 89,8 93,4 97,0 104 108 112 117 124 135 145 155 166 176 186 197 207 216 227 236 249 259 269 281 291 303 310 325 332 345 356 373 386 400 413 422 433 453 467 486 497 516 530 548 572 594 624 649

6,18 8,43 12,5 17,0 24,7 28,7 32,1 37,3 41,3 48,2 53,3 57,3 64,2 67,7 74,5 79,1 86,0 92,3 96,3 105 110 115 119 124 132 138 143 149 159 172 185 198 212 225 238 251 264 276 290 302 318 330 344 358 372 386 396 415 424 440 454 476 493 510 527 539 553 578 596 620 635 659 677 699 730 759 797 828

7,91 10,8 16,0 21,8 32,5 37,8 42,3 49,1 54,4 63,5 70,3 75,6 84,7 89,2 98 104 113 122 127 139 145 151 157 163 175 182 189 197 209 227 244 262 279 296 314 331 349 364 382 398 420 436 454 473 491 510 522 547 560 581 599 628 650 673 696 711 730 763 786 818 837 870 893 923 963 1001 1051 1093

9,91 13,5 20,1 27,4 41,9 48,7 54,1 63,3 70,1 81,2 89,9 96,7 108 114 127 133 146 156 164 178 186 193 201 209 223 233 242 251 268 290 312 334 357 379 401 423 446 466 488 509 537 557 580 604 627 652 667 699 715 742 766 802 831 860 889 909 933 975 1005 1046 1070 1112 1142 1179 1232 1280 1344 1397

11,8 16,1 23,8 32,4 49,4 57,4 63,8 74,6 82,7 95,7 106 114 128 134 149 157 172 183 193 210 219 228 237 246 263 275 285 296 316 342 368 394 420 447 473 499 525 549 575 599 632 656 684 712 740 768 786 824 843 875 902 946 980 1014 1048 1071 1100 1150 1185 1233 1261 1310 1346 1390 1452 1509 1584 1647

12,9 17,6 26,0 35,4 53,7 62,4 69,5 81,2 89,9 104 115 124 139 147 162 171 187 200 210 228 238 248 258 268 287 299 310 323 344 372 401 430 458 487 515 544 572 598 627 653 689 715 745 776 806 837 857 898 919 954 983 1031 1068 1105 1142 1167 1198 1253 1291 1343 1374 1428 1466 1515 1582 1644 1726 1794

14,3 19,6 28,6 39,1 59,9 69,7 76,0 90,6 100 114 126 136 152 160 181 187 209 219 234 250 261 271 282 293 314 327 339 353 376 407 438 470 501 532 563 594 626 654 685 714 753 782 814 848 881 915 937 981 1004 1042 1075 1127 1167 1208 1249 1276 1310 1370 1412 1469 1503 1561 1603 1656 1729 1797 1887 1961

17,1 23,3 33,4 45,6 70,1 81,6 88 106 117 132 146 157 176 186 212 217 245 253 274 289 302 315 327 340 363 379 393 409 436 472 508 544 580 617 653 689 725 758 794 827 873 906 944 983 1021 1060 1085 1137 1164 1208 1246 1306 1353 1400 1447 1479 1518 1587 1636 1702 1741 1809 1858 1919 2004 2083 2187 2273

25,4 34,6 47,5 64,8 100 116 123 151 167 185 205 220 246 260 301 304 348 354 390 405 423 440 458 475 508 530 550 572 610 660 711 761 812 863 913 964 1015 1061 1111 1158 1221 1268 1320 1376 1428 1483 1519 1591 1629 1690 1743 1827 1893 1959 2025 2069 2124 2221 2289 2381 2436 2531 2599 2685 2804 2914 3059 3180

29,2 39,9 53,9 73,6 113 131 139 170 189 208 230 247 277 292 341 341 393 398 440 455 475 495 515 534 572 596 619 643 685 742 799 856 913 970 1027 1084 1141 1193 1249 1301 1373 1425 1484 1546 1606 1668 1707 1789 1831 1900 1960 2054 2128 2202 2276 2326 2388 2496 2573 2677 2739 2845 2922 3018 3152 3276 3439 3575

36,0 49,1 63,9 87,1 136 158 163 206 228 245 271 292 327 344 411 402 475 469 532 536 560 583 606 630 674 703 729 758 808 875 942 1009 1076 1143 1210 1277 1344 1405 1472 1534 1618 1679 1749 1822 1892 1965 2012 2108 2158 2239 2309 2420 2508 2595 2682 2741 2814 2942 3032 3155 3228 3353 3443 3557 3715 3860 4053 4213

38,9 53,1 69,1 94,2 145 169 176 220 243 264 292 314 352 371 440 433 507 506 568 578 603 628 653 678 725 757 785 816 870 942 1014 1086 1159 1231 1303 1375 1448 1513 1586 1652 1743 1809 1884 1963 2038 2116 2167 2270 2324 2412 2487 2606 2700 2795 2889 2952 3030 3168 3266 3397 3476 3611 3708 3831 4000 4157 4365 4 537

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

21

SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.10 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445

Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445

Hours

Minutes

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,09 1,49 2,18 2,97 4,26 4,95 5,55 6,44 7,13 8,33 9,22 9,91 11,1 11,7 12,9 13,7 14,9 16,0 16,6 18,2 19,0 19,8 20,6 21,4 22,9 23,9 24,8 25,8 27,5 29,7 32,0 34,3 36,6 38,9 41,1 43,4 45,7 47,8 50,0 52,1 55,0 57,1 59,5 61,9 64,3 66,8 68,4 71,7 73,3 76,1 78,5 82,3 85,2 88,2 91,2 93,2 95,6 100 103 107 110 114 117 121 126 131 138 143

1,36 1,85 2,71 3,69 5,29 6,15 6,90 8,00 8,86 10,4 11,5 12,3 13,8 14,5 16,0 17,0 18,5 19,8 20,7 22,7 23,7 24,6 25,6 26,6 28,5 29,7 30,8 32,0 34,1 37,0 39,8 42,6 45,5 48,3 51,1 54,0 56,8 59,4 62,2 64,8 68,4 71,0 73,9 77,0 80,0 83,0 85,0 89,1 91,2 94,6 97,6 102 106 110 113 116 119 124 128 133 136 142 146 150 157 163 171 178

2,15 2,93 4,29 5,85 8,40 9,77 10,9 12,7 14,1 16,4 18,1 19,5 21,8 23,0 25,4 26,9 29,3 31,3 32,8 35,8 37,4 38,9 40,5 42,0 45,0 46,9 48,7 50,6 53,9 58,4 62,9 67,3 71,8 76,3 80,8 85,3 89,7 93,8 98,3 102 108 112 117 122 126 131 134 141 144 149 154 162 167 173 179 183 188 196 202 211 215 224 230 237 248 258 271 281

3,31 4,51 6,61 9,02 12,9 15,0 16,9 19,6 21,7 25,4 28,1 30,2 33,8 35,6 39,1 41,7 45,1 48,6 50,6 55,6 58,0 60,4 62,8 65,2 69,8 72,8 75,5 78,5 83,7 90,6 97,5 104 111 118 125 132 139 146 153 159 168 174 181 189 196 204 208 218 223 232 239 251 260 269 278 284 291 305 314 327 334 347 357 368 385 400 420 436

4,54 6,20 9,13 12,4 18,0 20,9 23,4 27,2 30,2 35,2 38,9 41,9 46,9 49,4 54,5 57,8 62,8 67,4 70,4 77,0 80,4 83,7 87,1 90,4 96,7 101 105 109 116 126 135 145 154 164 174 183 193 202 211 220 232 241 251 262 272 282 289 303 310 322 332 347 360 373 385 394 404 422 435 453 463 481 494 511 533 554 582 605

5,41 7,37 10,9 14,9 21,8 25,3 28,3 32,9 36,5 42,5 47,1 50,6 56,7 59,7 65,9 69,9 76,0 81,5 85,1 93,1 97,2 101 105 109 117 122 127 132 140 152 164 175 187 198 210 222 233 244 256 266 281 292 304 316 329 341 349 366 375 389 401 420 435 451 466 476 489 511 526 548 560 582 598 618 645 670 704 732

6,43 8,77 13,0 17,7 26,5 30,8 34,5 40,1 44,4 51,7 57,3 61,6 69,0 72,7 80,1 85,0 92,5 99,2 104 113 118 123 128 133 142 148 154 160 171 185 199 213 227 241 256 270 284 297 311 324 342 355 370 385 400 415 425 445 456 473 488 511 530 548 567 579 594 622 641 667 682 708 727 752 785 816 856 890

8,04 11,0 16,2 22,1 33,4 38,8 43,1 50,4 55,9 64,6 71,5 76,9 86,2 90,8 101 106 116 124 130 142 148 154 160 166 178 185 192 200 213 231 248 266 284 302 319 337 355 371 388 405 427 443 462 481 499 519 531 556 569 591 609 639 662 685 708 723 742 776 800 832 852 885 909 939 980 1019 1069 1112

9,71 13,2 19,7 26,8 40,9 47,5 52,4 61,8 68,4 78,6 87,0 93,6 105 110 124 129 143 151 160 172 180 187 195 202 216 226 234 243 259 281 302 324 345 367 388 410 431 451 473 492 519 539 562 585 607 631 646 677 693 719 741 777 805 833 861 880 903 944 973 1013 1036 1076 1105 1142 1192 1239 1301 1352

10,3 14,0 20,6 28,1 42,8 49,8 54,5 64,8 71,7 81,7 90,5 97,3 109 115 130 134 149 157 167 179 187 195 202 210 225 234 243 253 270 292 314 337 359 381 404 426 449 469 491 512 540 560 584 608 631 656 671 703 720 747 771 808 837 866 895 915 939 982 1012 1053 1077 1119 1149 1187 1240 1288 1352 1406

11,9 16,2 23,5 32,0 48,9 56,8 62,2 73,9 81,9 93,3 103 111 124 131 148 153 171 179 191 204 213 222 231 240 257 268 278 289 308 333 359 384 410 436 461 487 512 536 561 584 617 640 667 694 721 749 767 803 822 853 880 922 956 989 1022 1045 1072 1121 1156 1202 1230 1278 1312 1356 1416 1471 1545 1606

14,6 19,9 28,4 38,7 59,3 69,0 74,6 89,7 99,3 112 124 133 149 157 179 184 207 214 232 245 256 266 277 288 308 321 333 346 369 400 430 461 492 522 553 583 614 642 673 701 739 767 799 833 864 898 919 963 986 1023 1055 1106 1146 1186 1225 1252 1285 1344 1385 1441 1475 1532 1573 1625 1697 1764 1852 1925

21,5 29,3 40,3 55,0 83,9 97,5 104 127 140 156 173 186 208 219 254 256 293 299 328 342 356 371 386 401 429 447 464 483 514 557 600 642 685 728 770 813 856 895 938 977 1030 1069 1114 1160 1205 1251 1281 1342 1374 1426 1470 1541 1597 1652 1708 1745 1792 1873 1931 2009 2055 2135 2193 2265 2365 2458 2581 2683

24,6 33,5 45,1 61,5 94,6 110 116 143 158 174 193 207 232 244 286 286 330 333 370 381 398 414 431 447 478 499 518 538 574 621 669 716 764 812 859 907 955 998 1046 1089 1149 1193 1242 1294 1344 1396 1429 1497 1532 1590 1640 1719 1781 1843 1905 1946 1998 2089 2153 2240 2292 2381 2445 2526 2638 2741 2878 2992

30,1 41,0 53,6 73,0 113 131 137 170 188 205 227 244 274 288 340 337 392 393 440 450 469 489 508 528 564 589 611 635 677 733 789 845 902 958 1014 1070 1126 1178 1234 1285 1356 1407 1466 1527 1586 1647 1686 1766 1808 1876 1935 2028 2101 2174 2248 2297 2358 2465 2541 2644 2705 2810 2885 2981 3113 3235 3396 3530

31,9 43,4 57,3 78,1 130 151 145 196 217 218 241 260 291 306 393 358 453 418 507 477 498 519 540 561 599 625 649 675 719 779 838 898 958 1017 1077 1137 1196 1251 1311 1365 1440 1495 1557 1622 1684 1749 1791 1876 1920 1993 2055 2154 2232 2310 2387 2439 2504 2618 2699 2808 2873 2984 3065 3166 3306 3436 3607 3750

* Height including the IP2X terminal cover

22

Seconds

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBM Performance after prolonged float charge of fully charged cells Final voltage: 1.14 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBM 11 SBM 15 SBM 22 SBM 30 SBM 43 SBM 50 SBM 56 SBM 65 SBM 72 SBM 84 SBM 93 SBM 100 SBM 112 SBM 118 SBM 130 SBM 138 SBM 150 SBM 161 SBM 168 SBM 184 SBM 192 SBM 200 SBM 208 SBM 216 SBM 231 SBM 241 SBM 250 SBM 260 SBM 277 SBM 300 SBM 323 SBM 346 SBM 369 SBM 392 SBM 415 SBM 438 SBM 461 SBM 482 SBM 505 SBM 526 SBM 555 SBM 576 SBM 600 SBM 625 SBM 649 SBM 674 SBM 690 SBM 723 SBM 740 SBM 768 SBM 792 SBM 830 SBM 866 SBM 890 SBM 920 SBM 940 SBM 965 SBM 1009 SBM 1040 SBM 1082 SBM 1107 SBM 1150 SBM 1181 SBM 1220 SBM 1274 SBM 1324 SBM 1390 SBM 1445

Capacity (C5 Ah) 11 15 22 30 43 50 56 65 72 84 93 100 112 118 130 138 150 161 168 184 192 200 208 216 231 241 250 260 277 300 323 346 369 392 415 438 461 482 505 526 555 576 600 625 649 674 690 723 740 768 792 830 866 890 920 940 965 1009 1040 1082 1107 1150 1181 1220 1274 1324 1390 1445

Hours

Minutes

Seconds

10

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,06 1,45 2,13 2,90 4,16 4,83 5,40 6,28 6,96 8,10 8,97 9,64 10,8 11,4 12,6 13,3 14,5 15,5 16,2 17,7 18,5 19,3 20,1 20,8 22,3 23,2 24,1 25,1 26,7 28,9 31,1 33,4 35,6 37,8 40,0 42,2 44,5 46,5 48,7 50,7 53,5 55,5 57,9 60,3 62,6 65,0 66,5 69,7 71,4 74,1 76,4 80,0 82,9 85,8 88,7 90,6 93,1 97,3 100 104 107 111 114 118 123 128 134 139

1,32 1,80 2,64 3,60 5,16 6,00 6,70 7,80 8,64 10,1 11,1 12,0 13,4 14,1 15,6 16,5 18,0 19,3 20,2 22,0 23,0 23,9 24,9 25,8 27,6 28,8 29,9 31,1 33,1 35,9 38,6 41,4 44,1 46,9 49,7 52,4 55,2 57,7 60,4 62,9 66,4 68,9 71,8 74,8 77,6 80,6 82,6 86,5 88,5 91,9 94,8 99,3 103 106 110 112 115 121 124 129 132 138 141 146 152 158 166 173

2,07 2,82 4,14 5,64 8,08 9,40 10,6 12,2 13,5 15,8 17,5 18,8 21,1 22,2 24,4 26,0 28,2 30,3 31,6 34,7 36,2 37,7 39,2 40,7 43,5 45,4 47,1 49,0 52,2 56,5 60,9 65,2 69,5 73,9 78,2 82,5 86,8 90,8 95,1 99,1 105 109 113 118 122 127 130 136 139 145 149 156 162 168 173 177 182 190 196 204 209 217 222 230 240 249 262 272

3,11 4,25 6,23 8,49 12,2 14,2 15,9 18,4 20,4 23,9 26,4 28,4 31,8 33,5 36,8 39,2 42,5 45,7 47,6 52,3 54,5 56,8 59,1 61,3 65,6 68,4 71,0 73,8 78,7 85,2 91,7 98,3 105 111 118 124 131 137 143 149 158 164 170 178 184 191 196 205 210 218 225 236 244 253 261 267 274 287 295 307 314 327 335 346 362 376 395 410

3,97 5,41 7,93 10,8 15,5 18,0 20,5 23,4 26,0 30,7 34,0 36,6 41,0 43,2 46,9 50,5 54,1 58,9 60,6 67,3 70,3 73,2 76,1 79,1 84,5 88,2 91,5 95,2 101 110 118 127 135 143 152 160 169 176 185 193 203 211 220 229 238 247 253 265 271 281 290 304 315 326 337 344 353 369 381 396 405 421 432 447 466 485 509 529

4,51 6,15 9,03 12,3 17,6 20,5 23,6 26,7 29,5 35,4 39,2 42,2 47,3 49,8 53,3 58,2 61,5 67,9 68,9 77,6 81,0 84,4 87,8 91,2 97,5 102 106 110 117 127 136 146 156 165 175 185 195 203 213 222 234 243 253 264 274 284 291 305 312 324 334 350 363 376 388 397 407 426 439 457 467 485 498 515 538 559 587 610

5,20 7,09 10,4 14,2 20,3 23,6 27,8 30,7 34,0 41,6 46,1 49,6 55,5 58,5 61,4 68,4 70,9 79,8 79 91,2 95,2 99,2 103 107 115 119 124 129 137 149 160 172 183 194 206 217 229 239 250 261 275 286 297 310 322 334 342 358 367 381 393 412 426 441 456 466 478 500 516 536 549 570 586 605 632 656 689 716

6,40 8,72 12,8 17,4 25,0 29,1 33,8 37,8 41,9 50,7 56,1 60,3 67,6 71,2 76 83,2 87 97,1 98 111 116 121 125 130 139 145 151 157 167 181 195 209 223 236 250 264 278 291 305 317 335 347 362 377 391 407 416 436 446 463 478 501 519 537 555 567 582 609 627 653 668 694 712 736 768 799 838 872

7,27 9,92 14,5 19,8 28,4 33,1 38,7 43,0 47,6 58,0 64,2 69,1 77,4 81,5 86 95,3 99 111 111 127 133 138 144 149 160 166 173 180 191 207 223 239 255 271 287 303 318 333 349 363 383 398 415 432 448 466 477 499 511 531 547 573 594 615 636 649 667 697 718 747 765 794 816 843 880 915 960 998

7,92 10,8 15,8 21,6 31,0 36,0 41,9 46,8 51,9 62,9 69,6 74,8 83,8 88,3 94 103 108 120 121 138 144 150 156 162 173 180 187 195 207 224 242 259 276 293 311 328 345 361 378 394 415 431 449 468 486 504 516 541 554 575 593 621 644 666 688 703 722 755 778 810 828 861 884 913 953 991 1040 1081

9,12 12,4 18,2 24,9 35,7 41,5 48,1 53,9 59,7 72,1 79,8 85,9 96,2 101 108 118 124 138 139 158 165 172 179 185 198 207 215 223 238 258 277 297 317 337 356 376 396 414 434 452 476 494 515 537 557 579 592 621 635 659 680 713 738 764 790 807 828 866 893 929 950 987 1014 1047 1094 1137 1193 1241

11,4 15,6 22,9 31,2 44,7 52,0 60,0 67,6 74,9 90,0 100 107 120 126 135 148 156 173 175 197 206 214 223 231 248 258 268 279 297 321 346 371 395 420 445 469 494 516 541 564 595 617 643 670 695 722 739 775 793 823 849 889 922 954 986 1007 1034 1081 1114 1159 1186 1232 1266 1307 1365 1419 1489 1548

16,1 22,0 32,3 44,0 63,1 73,3 83,9 95,3 106 126 139 150 168 177 191 207 220 241 246 276 287 299 311 323 346 361 374 389 415 449 484 518 553 587 621 656 690 722 756 788 831 862 898 936 972 1009 1033 1083 1108 1150 1186 1243 1288 1333 1378 1408 1445 1511 1557 1620 1658 1722 1768 1827 1908 1983 2081 2164

18,1 24,7 36,2 49,4 70,8 82,3 92,9 107 118 139 154 166 186 196 214 229 247 267 276 305 319 332 345 358 383 400 415 431 460 498 536 574 612 650 689 727 765 800 838 873 921 956 996 1037 1077 1118 1145 1200 1228 1274 1314 1377 1427 1477 1527 1560 1601 1674 1726 1796 1837 1908 1960 2025 2114 2197 2307 2398

21,1 28,7 42,2 57,5 82,4 95,8 107 125 138 161 178 192 215 226 249 265 287 309 322 353 368 384 399 414 443 462 480 499 531 576 620 664 708 752 796 840 885 925 969 1009 1065 1105 1151 1199 1245 1293 1324 1387 1420 1474 1520 1593 1650 1708 1765 1804 1852 1936 1995 2076 2124 2207 2266 2341 2444 2540 2667 2773

21,8 29,7 43,6 59,5 85,2 99,1 111 129 143 166 184 198 221 233 258 273 297 318 333 364 380 395 411 427 457 476 494 514 548 593 639 684 730 775 820 866 911 953 998 1040 1097 1139 1186 1236 1283 1333 1364 1429 1463 1518 1566 1641 1700 1760 1819 1858 1908 1995 2056 2139 2189 2274 2335 2412 2519 2618 2748 2857

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

23

CROSSWISE CONNECTION

NORMAL CONNECTION

Connection

SBH Capacities and dimensions - International System of units Length per block (mm) Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity Height* (mm) (C5 Ah)

8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

260 260 260 344 344 350 350 350 350 350 350 350 350 350 350 350 354 354 410 354 410 354 410 410 354 410 410 410 354 410 410 354 410 410 410 410 354 354 410 410 354 410 410 410 410 410 410 410 410 410 410

1 cell

2 cells

3 cells

Approx. weight per cell (kg)

159 159 133 183 159 232 171 183 232 183 206 232 268 232 232 305 244 268 268 268 353 378 305 353 438 353 353 378 390 402 438 438 463 498 523

53,0 64,0 74,0 57,0 69,0 79,0 94,0 103 127 127 159 159 183 183 253 253 -

77,0 93,5 109 82,0 100 115 138 151 187 187 232 232 268 268 373 373 -

1,10 1,50 1,80 2,80 3,70 4,50 5,40 6,20 7,30 7,70 9,10 9,40 10,6 11,0 14,5 15,3 17,6 18,3 18,0 21,4 21,7 26,1 23,4 24,8 27,2 25,6 28,1 30,9 31,8 31,3 32,2 36,1 33,9 37,0 37,4 38,3 42,2 45,1 42,7 49,2 52,6 50,6 51,0 53,2 55,0 56,7 61,5 63,7 65,9 72,6 76,4

Width (mm)

123 123 123 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195 195

Approx. electrolyte volume between level marks (cm3)

Solid (kg)

Liquid (L)

80 110 120 190 230 270 340 370 470 470 580 570 680 670 950 940 1170 1150 940 1350 1150 1750 1260 1360 1730 1350 1530 1750 2020 1740 1730 2310 1830 2040 2040 2020 2700 2890 2310 2720 3370 2700 2700 2890 2990 3100 3410 3370 3560 3850 4050

0,12 0,14 0,16 0,29 0,36 0,39 0,49 0,52 0,68 0,65 0,81 0,78 0,94 0,87 1,33 1,26 1,59 1,52 1,49 1,75 1,78 2,40 1,98 2,17 2,27 2,07 2,43 2,85 2,62 2,79 2,69 3,01 2,88 3,27 3,21 3,11 3,50 3,79 3,56 4,34 4,37 4,18 4,15 4,47 4,67 4,86 5,41 5,18 5,51 5,90 6,19

0,36 0,44 0,48 0,90 1,10 1,20 1,50 1,60 2,10 2,00 2,50 2,40 2,90 2,70 4,10 3,90 4,90 4,70 4,60 5,40 5,50 7,40 6,10 6,70 7,00 6,40 7,50 8,80 8,10 8,60 8,30 9,30 8,90 10,1 9,90 9,60 10,8 11,7 11,0 13,4 13,5 12,9 12,8 13,8 14,4 15,0 16,7 16,0 17,0 18,2 19,1

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

24

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Electrolyte per cell

Internal resistance (mOhm)

Cell connection bolt per pole

3,61 2,50 1,88 2,05 1,34 1,00 0,80 0,66 0,57 0,49 0,44 0,40 0,35 0,33 0,28 0,25 0,22 0,20 0,21 0,17 0,17 0,15 0,16 0,15 0,13 0,14 0,13 0,12 0,11 0,12 0,11 0,10 0,11 0,10 0,10 0,09 0,08 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,07 0,06 0,06 0,06 0,05 0,05 0,05

M6 M6 M6 M6 M6 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10

CROSSWISE CONNECTION

NORMAL CONNECTION

Connection

SBH Capacities and dimensions - Imperial units Length per block (in) Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity Height* (in) (C5 Ah)

8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

10,2 10,2 10,2 13,5 13,5 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,8 13,9 13,9 16,1 13,9 16,1 13,9 16,1 16,1 13,9 16,1 16,1 16,1 13,9 16,1 16,1 13,9 16,1 16,1 16,1 16,1 13,9 13,9 16,1 16,1 13,9 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1 16,1

1 cell

2 cells

3 cells

Approx. weight per cell (lbs)

6,26 6,26 5,24 7,20 6,26 9,13 6,73 7,20 9,13 7,20 8,11 9,13 10,6 9,13 9,13 12,0 9,61 10,6 10,6 10,6 13,9 14,9 12,0 13,9 17,2 13,9 13,9 14,9 15,4 15,8 17,2 17,2 18,2 19,6 20,6

2,09 2,52 2,91 2,24 2,72 3,11 3,70 4,06 5,00 5,00 6,26 6,26 7,20 7,20 9,96 9,96 -

3,03 3,68 4,27 3,23 3,94 4,53 5,41 5,94 7,36 7,36 9,13 9,13 10,6 10,6 14,7 14,7 -

2,43 3,31 3,97 6,17 8,16 9,92 11,9 13,7 16,1 17,0 20,1 20,7 23,4 24,3 32,0 33,7 38,8 40,3 39,7 47,2 47,8 57,5 51,6 54,7 60,0 56,4 61,9 68,1 70,1 69,0 71,0 79,6 74,7 81,6 82,5 84,4 93,0 99,4 94,1 108 116 112 112 117 121 125 136 140 145 160 168

Width (in)

4,84 4,84 4,84 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68 7,68

Approx. electrolyte volume between level marks (in3)

Solid (lbs)

Liquid (US Gal.)

4,88 6,71 7,32 11,6 14,0 16,5 20,7 22,6 28,7 28,7 35,4 34,8 41,5 40,9 58,0 57,4 71,4 70,2 57,4 82,4 70,2 107 76,9 83,0 106 82,4 93,4 107 123 106 106 141 112 124 124 123 165 176 141 166 206 165 165 176 182 189 208 206 217 235 247

0,26 0,31 0,35 0,64 0,79 0,86 1,07 1,14 1,50 1,43 1,79 1,71 2,07 1,93 2,93 2,79 3,50 3,36 3,29 3,86 3,93 5,29 4,36 4,79 5,00 4,57 5,36 6,29 5,79 6,14 5,93 6,64 6,36 7,21 7,07 6,86 7,71 8,36 7,86 9,57 9,64 9,21 9,14 9,86 10,3 10,7 11,9 11,4 12,1 13,0 13,6

0,10 0,12 0,13 0,24 0,29 0,32 0,40 0,42 0,55 0,53 0,66 0,63 0,77 0,71 1,08 1,03 1,29 1,24 1,22 1,43 1,45 1,95 1,61 1,77 1,85 1,69 1,98 2,32 2,14 2,27 2,19 2,46 2,35 2,67 2,62 2,54 2,85 3,09 2,91 3,54 3,57 3,41 3,38 3,65 3,80 3,96 4,41 4,23 4,49 4,81 5,05

Electrolyte per cell

Internal resistance (mOhm)

Cell connection bolt per pole

3,61 2,50 1,88 2,05 1,34 1,00 0,80 0,66 0,57 0,49 0,44 0,40 0,35 0,33 0,28 0,25 0,22 0,20 0,21 0,17 0,17 0,15 0,16 0,15 0,13 0,14 0,13 0,12 0,11 0,12 0,11 0,10 0,11 0,10 0,10 0,09 0,08 0,08 0,08 0,08 0,07 0,07 0,07 0,07 0,07 0,06 0,06 0,06 0,05 0,05 0,05

M6 M6 M6 M6 M6 M8 M8 M 10 M 10 M 10 M 10 M 10 M 10 M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 2 x M 10 3 x M 10 2 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 3 x M 10 3 x M 10 3 x M 10 3 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 4 x M 10 4 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 5 x M 10 6 x M 10 6 x M 10 6 x M 10

* Height including the IP2X terminal cover - The grey line distinguishes the normal mounted cells from the crosswise cells.

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

25

SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.00 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

Hours

Minutes

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,04 1,50 2,00 2,38 3,64 4,89 6,15 7,41 8,66 9,92 11,0 12,3 13,8 14,8 17,2 19,7 22,2 24,6 25,6 29,6 32,1 33,3 33,8 35,2 36,9 38,5 40,5 43,2 44,3 45,5 48,0 49,3 50,1 52,9 55,1 57,6 59,1 61,6 63,9 70,2 74,1 75,2 77,0 80,2 82,1 83,9 88,3 95,8 100 108 115

1,66 2,40 3,20 3,80 5,80 7,80 9,8 11,8 13,8 15,8 17,6 19,6 22,0 23,6 27,4 31,4 35,4 39,2 40,8 47,2 51,2 53,0 54,0 56,2 58,8 61,4 64,6 69,0 70,6 72,6 76,6 78,6 80,0 84,4 88,0 92,0 94,2 98,2 102 112 118 120 123 128 131 134 141 153 160 173 184

2,73 3,95 5,26 6,24 9,53 12,8 16,1 19,4 22,7 26,0 28,9 32,2 36,1 38,8 45,0 51,6 58,2 64,4 67,3 77,5 84,5 87,1 89,1 92,7 96,6 101 107 114 116 120 126 129 132 139 145 152 155 161 168 185 194 198 203 211 216 221 233 253 264 286 304

4,05 5,86 7,81 9,27 14,1 19,0 23,9 28,8 33,7 38,5 42,9 47,8 53,7 57,6 66,8 76,6 86,3 95,6 100 115 125 129 132 137 143 150 158 169 172 178 187 192 196 206 215 225 230 239 249 274 288 293 301 313 320 328 345 374 391 423 450

5,34 7,73 10,3 12,2 18,6 25,1 31,5 37,9 44,4 50,8 56,6 63,0 70,7 75,9 88,1 101 114 126 131 152 165 170 174 181 189 198 208 222 227 234 247 253 258 272 283 296 303 316 328 361 379 386 396 412 422 431 454 493 515 557 592

7,78 11,3 15,0 17,9 27,3 36,7 46,1 55,4 64,8 74,2 82,7 92,1 103 111 129 148 166 184 192 222 241 249 254 265 276 289 304 325 332 342 361 369 377 398 415 433 443 461 481 528 554 565 579 603 617 631 664 721 754 815 867

14,1 20,4 27,2 32,8 50,0 67,3 84,5 102 119 136 152 169 190 203 236 271 305 338 349 407 438 457 462 481 507 525 552 590 609 621 655 678 684 722 753 787 812 847 872 958 1017 1026 1052 1095 1120 1146 1206 1308 1368 1479 1573

18,8 27,2 36,3 44,0 67,2 90,3 114 137 160 183 204 227 255 273 317 364 410 454 469 547 588 614 621 646 681 706 742 793 818 834 880 910 919 970 1011 1057 1091 1137 1172 1287 1367 1379 1414 1471 1506 1540 1620 1758 1839 1988 2115

21,7 31,3 41,8 51,2 78,2 105 132 159 186 213 237 264 297 318 369 423 477 529 537 636 674 715 711 740 793 809 851 909 952 956 1009 1060 1054 1112 1159 1212 1270 1324 1343 1475 1591 1581 1620 1686 1725 1765 1857 2015 2107 2279 2424

25,8 37,3 49,8 61,0 93,1 125 157 189 221 253 282 314 353 379 440 504 568 629 635 757 797 850 840 874 943 955 1005 1074 1133 1130 1192 1261 1245 1313 1369 1432 1511 1575 1587 1743 1893 1867 1914 1992 2038 2085 2194 2381 2490 2692 2863

32,0 46,3 61,8 75,6 115 155 195 235 275 314 350 390 438 470 545 625 704 780 770 939 966 1055 1019 1061 1170 1159 1219 1302 1405 1370 1446 1564 1510 1593 1661 1736 1875 1954 1925 2114 2348 2265 2321 2416 2472 2529 2661 2888 3020 3265 3473

43,0 62,2 82,9 97,9 149 201 253 304 356 407 453 505 567 608 706 809 912 1010 967 1216 1213 1366 1279 1332 1515 1455 1531 1635 1819 1720 1815 2025 1895 2000 2085 2180 2427 2530 2417 2654 3040 2843 2914 3033 3104 3175 3341 3625 3791 4099 4359

48,6 70,2 93,6 112 170 229 288 347 406 464 517 576 647 694 805 923 1040 1152 1091 1387 1369 1558 1444 1503 1728 1642 1728 1845 2075 1942 2049 2310 2139 2257 2353 2460 2768 2886 2728 2995 3468 3209 3289 3423 3503 3584 3771 4092 4279 4627 4921

61,7 89,3 119 141 215 289 363 437 511 585 652 726 815 874 1015 1163 1311 1452 1327 1748 1665 1963 1756 1827 2178 1997 2101 2244 2615 2361 2491 2911 2601 2744 2861 2992 3489 3637 3317 3642 4371 3902 4000 4162 4260 4357 4585 4975 5203 5625 5983

65,4 94,5 126 155 236 317 399 480 561 642 716 797 895 960 1114 1277 1439 1594 1411 1919 1771 2155 1868 1944 2391 2124 2234 2386 2871 2511 2649 3196 2767 2919 3044 3182 3830 3993 3528 3874 4798 4150 4254 4427 4531 4635 4877 5292 5534 5983 6364

* Height including the IP2X terminal cover

26

Seconds

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.05 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

Hours

Minutes

Seconds

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,03 1,49 1,98 2,37 3,61 4,86 6,10 7,34 8,59 9,83 11,0 12,2 13,7 14,7 17,1 19,5 22,0 24,4 25,3 29,4 31,8 33,0 33,5 34,9 36,6 38,1 40,1 42,8 43,9 45,1 47,6 48,8 49,7 52,4 54,6 57,1 58,5 61,0 63,3 69,5 73,4 74,5 76,4 79,5 81,3 83,2 87,5 95,0 99,3 107 114

1,63 2,36 3,15 3,74 5,71 7,68 9,7 11,6 13,6 15,6 17,3 19,3 21,7 23,2 27,0 30,9 34,9 38,6 40,2 46 50 52 53 55 58 61 64 68 70 72 76 77 79 83 87 91 93 97 101 110 116 118 121 126 129 132 139 151 158 171 181

2,69 3,89 5,18 6,17 9,41 12,7 15,9 19,1 22,4 25,6 28,6 31,8 35,7 38,3 44,5 50,9 57,4 63,6 66,2 77 83 86 88 91 95 100 105 112 115 118 124 128 130 137 143 149 153 159 166 182 191 195 200 208 213 217 229 248 260 281 299

3,97 5,74 7,65 9,09 13,9 18,7 23,5 28,2 33,0 37,8 42,1 46,9 52,6 56,5 65,6 75,1 84,7 93,8 98,0 113 123 127 130 135 141 147 155 166 169 174 184 189 192 203 211 221 226 236 245 269 282 288 295 307 315 322 339 368 384 416 442

5,2 7,6 10,1 11,9 18,2 24,5 30,8 37,1 43 50 55 62 69 74 86 99 111 123 128 148 161 167 170 177 185 193 203 217 222 229 241 247 252 266 277 290 297 309 321 353 371 378 387 403 412 422 444 482 504 545 579

7,57 11,0 14,6 17,3 26,3 35,4 44,5 53,6 62,7 71,7 79,9 89,0 100 107 124 143 161 178 186 214 233 241 246 256 267 280 295 315 321 331 349 358 365 385 401 419 429 448 465 511 536 547 561 584 597 611 643 698 729 789 839

13,4 19,4 25,8 31,0 47,3 63,7 80,0 96,3 113 129 144 160 180 193 224 256 289 320 331 385 416 433 438 456 480 498 524 560 576 589 622 638 649 685 714 747 764 797 828 909 963 974 998 1039 1063 1087 1144 1242 1298 1404 1493

16,1 23,3 31,0 38,0 58,0 78,0 98,0 118 138 158 176 196 220 236 274 314 354 392 402 472 505 530 532 554 588 605 637 680 706 716 755 775 789 832 868 907 929 968 1006 1104 1180 1183 1213 1262 1291 1321 1390 1508 1577 1706 1814

18,6 26,9 35,8 43,8 66,9 90,0 113 136 159 182 203 226 254 272 316 362 408 452 457 544 574 611 605 630 678 688 724 773 814 814 859 881 897 946 986 1031 1056 1101 1143 1255 1361 1345 1379 1435 1468 1502 1580 1715 1793 1939 2062

22,0 31,8 42,4 52,0 79,3 107 134 161 189 216 241 268 301 323 375 430 484 536 538 646 675 725 712 741 804 809 851 909 966 957 1010 1036 1054 1112 1160 1213 1242 1294 1344 1476 1614 1582 1621 1687 1727 1766 1858 2017 2109 2280 2425

26,2 37,9 50,6 61,6 94,0 126 159 191 224 256 285 318 357 383 444 509 574 636 626 765 785 859 828 862 953 942 991 1058 1145 1114 1175 1206 1227 1295 1350 1411 1445 1506 1564 1718 1913 1841 1887 1963 2009 2055 2163 2347 2454 2653 2822

35,5 51,3 68,4 83,4 127 171 215 259 303 347 386 430 483 518 601 689 777 860 811 1036 1018 1163 1074 1117 1290 1221 1284 1372 1549 1443 1523 1563 1590 1678 1749 1829 1873 1952 2028 2227 2589 2386 2445 2545 2604 2664 2803 3042 3181 3439 3658

41,7 60,3 80,4 95,0 145 195 245 295 345 395 440 490 550 590 685 785 885 980 916 1180 1149 1325 1212 1261 1470 1378 1450 1548 1765 1629 1719 1764 1795 1894 1975 2064 2114 2204 2289 2513 2950 2693 2760 2872 2940 3007 3164 3433 3590 3882 4129

50,9 73,7 98,2 117 179 241 303 364 426 488 543 605 679 728 846 969 1093 1210 1104 1457 1386 1636 1462 1521 1815 1662 1749 1868 2179 1965 2074 2128 2166 2285 2382 2490 2550 2658 2761 3032 3642 3248 3330 3465 3546 3627 3817 4142 4331 4683 4981

55,0 79,5 106 126 192 258 325 391 457 523 583 649 728 781 907 1040 1172 1298 1151 1563 1445 1755 1524 1586 1947 1732 1823 1947 2338 2048 2161 2218 2257 2381 2483 2596 2658 2771 2878 3160 3907 3386 3470 3611 3696 3781 3978 4317 4514 4881 5191

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

27

SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.10 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

Hours

Minutes

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

1,01 1,46 1,94 2,31 3,52 4,74 5,95 7,16 8,38 9,59 10,7 11,9 13,4 14,3 16,6 19,1 21,5 23,8 24,7 28,7 31,0 32,2 32,6 34,0 35,7 37,1 39,1 41,7 42,9 43,9 46,3 47,7 48,4 51,0 53,2 55,6 57,2 59,4 61,7 67,7 71,3 72,5 74,4 77,4 79,2 81,0 85,2 92,5 96,7 105 111

1,59 2,30 3,07 3,64 5,56 7,48 9,4 11,3 13,2 15,2 16,9 18,8 21,1 22,6 26,3 30,1 34,0 37,6 39,3 45,3 49,4 50,8 52,1 54,2 56,4 59,2 62,3 66,5 67,7 70,0 73,8 75,4 77,1 81,4 84,8 88,7 90,4 94,7 98,3 108 114 116 119 123 126 129 136 148 154 167 177

2,61 3,78 5,04 5,99 9,14 12,3 15,5 18,6 21,8 24,9 27,7 30,9 34,7 37,2 43,2 49,5 55,8 61,8 64,4 74,4 80,9 83,6 85,3 88,8 92,7 97,0 102 109 111 115 121 124 126 133 139 145 149 155 161 177 186 190 194 202 207 212 223 242 253 273 291

3,84 5,56 7,41 8,80 13,4 18,1 22,7 27,3 32,0 36,6 40,8 45,4 51,0 54,7 63,5 72,7 82,0 90,8 94,7 109 119 123 125 130 136 142 150 160 164 168 178 182 186 196 204 213 218 228 237 260 274 278 285 297 304 311 327 355 371 401 427

5,02 7,26 9,68 11,5 17,6 23,6 29,7 35,8 41,8 47,9 53,3 59,4 66,7 71,5 83,0 95,2 107 119 124 143 155 161 164 170 178 186 196 209 214 220 232 238 243 256 267 279 285 298 309 340 358 364 373 388 397 407 428 464 485 525 558

7,09 10,2 13,7 16,4 25,0 33,6 42,2 50,8 59,5 68,1 75,8 84,4 94,8 102 118 135 153 169 176 203 221 228 233 242 253 265 279 298 304 313 330 339 345 364 380 397 406 424 440 483 509 518 531 552 565 578 608 660 690 746 794

10,8 15,6 20,8 25,3 38,7 52,0 65,3 78,7 92,0 105 117 131 147 157 183 209 236 261 269 315 337 353 356 370 392 405 426 455 471 478 505 524 527 556 580 606 628 647 672 738 778 791 811 844 863 883 929 1008 1054 1140 1213

12,9 18,6 24,8 30,4 46,4 62,4 78,4 94,4 110 126 141 157 176 189 219 251 283 314 315 378 396 424 417 434 470 475 499 533 565 561 592 629 618 652 680 711 753 759 788 866 912 927 951 989 1012 1036 1090 1182 1237 1337 1422

14,5 21,0 28,0 34,3 52,3 70,3 88,4 106 124 142 159 177 198 213 247 283 319 353 355 426 445 478 469 489 530 534 562 600 637 631 666 709 695 734 765 800 849 854 887 974 1026 1043 1069 1113 1139 1165 1226 1330 1391 1504 1599

16,5 23,9 31,9 38,8 59,2 79,7 100 121 141 161 180 200 225 241 280 321 362 400 399 482 501 541 529 550 601 601 632 676 721 711 750 803 783 826 862 901 962 961 999 1097 1155 1175 1204 1253 1283 1312 1381 1498 1567 1694 1802

20,5 29,6 39,5 47,8 72,9 98,1 123 148 174 199 221 247 277 297 345 395 445 493 482 594 604 667 637 663 740 725 762 814 888 857 904 989 944 996 1039 1086 1185 1159 1204 1322 1393 1416 1452 1511 1546 1582 1664 1806 1888 2042 2172

28,2 40,8 54,4 65,7 100 135 170 204 239 273 304 339 381 408 474 543 612 678 647 816 812 917 856 891 1017 973 1024 1094 1221 1151 1214 1359 1268 1338 1395 1458 1629 1556 1617 1775 1870 1902 1950 2029 2076 2124 2235 2425 2536 2742 2916

32,8 47,4 63,2 76,0 116 156 196 236 276 316 352 392 440 472 548 628 708 784 736 944 923 1060 974 1013 1176 1107 1165 1244 1412 1309 1381 1572 1442 1522 1586 1659 1884 1770 1839 2019 2127 2163 2217 2308 2362 2416 2542 2758 2885 3119 3317

41,5 60,0 80,0 93,1 142 191 240 289 338 387 431 480 539 578 671 769 867 960 876 1156 1099 1298 1159 1206 1440 1318 1386 1481 1729 1558 1644 1925 1717 1811 1888 1974 2307 2107 2189 2403 2532 2575 2640 2747 2811 2876 3026 3283 3434 3713 3949

43,7 63,2 84,2 104 159 214 269 324 379 434 483 538 604 648 752 862 972 1076 920 1296 1155 1455 1218 1267 1614 1385 1457 1556 1938 1637 1727 2157 1804 1903 1984 2075 2586 2214 2300 2525 2661 2706 2774 2886 2954 3022 3179 3450 3608 3901 4149

* Height including the IP2X terminal cover

28

Seconds

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

SBH Performance after prolonged float charge of fully charged cells Final voltage: 1.14 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

Hours

Minutes

Seconds

8

5

3

2

1,5

1

30

20

15

10

5

1

30

5

1

0,97 1,40 1,87 2,23 3,40 4,58 5,75 6,92 8,10 9,27 10,3 11,5 12,9 13,8 16,1 18,4 20,8 23,0 24,0 27,7 30,1 31,1 31,8 33,1 34,5 36,1 38,0 40,6 41,4 42,7 45,1 46,1 47,1 49,6 51,8 54,1 55,3 57,6 60,0 65,9 69,2 70,6 72,4 75,3 77,1 78,8 82,9 90,0 94,1 102 108

1,54 2,22 2,96 3,51 5,36 7,20 9,05 10,9 12,7 14,6 16,3 18,1 20,3 21,8 25,3 29,0 32,7 36,2 37,8 43,6 47,4 48,9 50,0 52,0 54,3 56,9 59,8 63,9 65,2 67,2 70,9 72,6 74,1 78,1 81,5 85,2 87,0 90,7 94,4 104 109 111 114 119 121 124 131 142 148 160 170

2,51 3,62 4,83 5,76 8,79 11,8 14,9 17,9 20,9 23,9 26,7 29,7 33,3 35,8 41,5 47,6 53,6 59,4 61,8 71,5 77,5 80,3 81,8 85,1 89,1 93,0 97,8 104 107 110 116 119 121 128 133 139 143 149 154 170 179 182 186 194 198 203 213 232 242 262 279

3,51 5,08 6,77 8,41 12,8 17,3 21,7 26,1 30,6 35,0 39,0 43,4 48,7 52,3 60,7 69,5 78,4 86,8 86,9 105 109 117 115 120 130 131 138 147 156 155 163 174 170 180 187 196 209 217 217 239 261 256 262 273 279 285 300 326 341 368 392

4,47 6,47 8,62 10,9 16,6 22,4 28,1 33,8 39,6 45,3 50,5 56,2 63,1 67,7 78,6 90,0 101,5 112 110 135 138 152 146 152 169 166 175 187 202 196 207 225 216 228 238 249 270 282 276 303 338 324 333 346 354 362 381 414 433 468 497

5,87 8,49 11,3 14,5 22,1 29,7 37,3 44,9 52,6 60,2 67,0 74,7 83,8 89,9 104 120 135 149 145 180 181 202 191 199 224 218 229 245 269 257 272 299 284 299 312 326 359 374 362 397 449 425 436 454 464 475 500 542 567 613 652

8,6 12,4 16,6 19,8 30,2 40,6 51,0 61,4 71,8 82,2 91,6 102 115 123 143 163 184 204 212 246 266 276 281 293 306 320 336 359 367 378 399 409 416 439 458 479 490 511 531 583 614 625 640 666 682 697 734 796 833 900 958

10,3 14,9 19,8 23,5 35,9 48,3 60,7 73,1 85,5 97,9 109 121 136 146 170 195 219 243 253 292 317 328 335 348 364 380 400 428 437 450 475 487 496 523 545 570 584 608 632 694 731 744 762 793 812 830 874 948 991 1072 1140

11,7 16,9 22,5 26,4 40,3 54,2 68,1 82,0 95,9 110 122 136 153 164 190 218 246 273 284 328 356 368 375 391 409 427 449 480 491 505 533 546 556 587 612 640 655 683 709 779 820 834 855 890 911 932 980 1064 1112 1203 1279

13,4 19,4 25,9 29,9 45,7 61,4 77,2 92,9 109 124 139 154 173 186 216 247 279 309 321 372 403 417 425 442 463 483 509 543 556 572 603 619 630 665 693 724 742 773 803 882 929 945 968 1008 1031 1055 1110 1205 1260 1362 1449

16,6 23,9 31,9 36,6 55,9 75,1 94,4 114 133 152 170 189 212 227 264 302 341 378 393 455 493 511 520 541 566 591 622 665 680 699 738 757 771 813 848 886 907 946 982 1079 1137 1156 1185 1233 1262 1291 1358 1474 1541 1666 1772

22,7 32,8 43,7 52,5 80,2 108 136 163 191 218 243 271 304 326 379 434 489 542 516 653 647 733 682 710 813 776 816 872 976 917 968 1087 1011 1066 1112 1163 1302 1358 1289 1415 1632 1516 1554 1617 1655 1693 1782 1933 2022 2186 2325

26,5 38,3 51,0 60,9 92,9 125 157 189 221 253 282 314 352 378 439 503 567 628 591 756 742 849 782 814 942 890 936 1000 1131 1052 1110 1259 1159 1223 1275 1333 1509 1573 1478 1623 1890 1739 1782 1854 1898 1941 2043 2217 2318 2506 2666

32,2 46,5 62,0 76,0 116 156 196 236 276 316 352 392 440 472 548 628 708 784 696 944 873 1060 921 958 1176 1047 1101 1176 1412 1238 1306 1572 1364 1439 1500 1568 1884 1964 1739 1909 2360 2046 2097 2182 2233 2284 2404 2608 2728 2949 3137

38,6 55,8 74,4 79,9 122 164 206 248 290 332 370 412 462 496 576 660 744 824 720 992 904 1114 953 992 1236 1084 1140 1218 1484 1281 1352 1652 1412 1489 1553 1624 1980 2064 1800 1976 2480 2118 2171 2259 2312 2365 2488 2700 2824 3053 3247

* Height including the IP2X terminal cover

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

29

SBH - Engine starting applications Performance for fully charged cells under a constant current charge according to IEC 60623 standard Final voltage: 0.65 V/cell

Available Amperes at + 20°C ± 5°C (+ 68°F ± 9°F)

Cell type

SBH 8,3 SBH 12 SBH 16 SBH 19 SBH 29 SBH 39 SBH 49 SBH 59 SBH 69 SBH 79 SBH 88 SBH 98 SBH 110 SBH 118 SBH 137 SBH 157 SBH 177 SBH 196 SBH 204 SBH 236 SBH 256 SBH 265 SBH 270 SBH 281 SBH 294 SBH 307 SBH 323 SBH 345 SBH 353 SBH 363 SBH 383 SBH 393 SBH 400 SBH 422 SBH 440 SBH 460 SBH 471 SBH 491 SBH 510 SBH 560 SBH 590 SBH 600 SBH 615 SBH 640 SBH 655 SBH 670 SBH 705 SBH 765 SBH 800 SBH 865 SBH 920

Capacity (C5 Ah) 8,3 12 16 19 29 39 49 59 69 79 88 98 110 118 137 157 177 196 204 236 256 265 270 281 294 307 323 345 353 363 383 393 400 422 440 460 471 491 510 560 590 600 615 640 655 670 705 765 800 865 920

Minutes

Final voltage: 0.85 V/cell

Seconds

Minutes

Seconds

1,5

1

30

15

5

1

1,5

1

30

15

5

1

90,8 131 175 215 328 441 554 667 780 893 942 1108 1244 1334 1549 1775 2001 2216 2183 2668 2739 2996 2889 3007 3324 3285 3478 3900 3991 3906 4098 4443 4280 4515 4708 4922 5325 5551 5457 5992 6670 6420 6581 6848 7009 7169 7544 8186 8560 9256 9844

98,1 142 189 230 351 472 593 714 835 956 993 1186 1331 1428 1658 1900 2142 2372 2302 2857 2889 3208 3047 3171 3559 3464 3667 4176 4273 4119 4322 4757 4514 4762 4965 5191 5701 5943 5755 6319 7141 6771 6940 7222 7391 7561 7956 8633 9028 9761 10382

109 158 210 253 386 519 652 785 918 1051 1084 1304 1463 1570 1822 2088 2355 2607 2513 3139 3154 3525 3326 3462 3911 3782 4004 4589 4696 4497 4718 5228 4928 5199 5420 5667 6265 6532 6283 6899 7848 7392 7576 7884 8069 8254 8685 9424 9855 10656 11334

119 171 229 275 420 565 710 855 1000 1145 1158 1420 1594 1710 1985 2275 2565 2840 2684 3420 3368 3840 3552 3697 4260 4039 4276 4999 5115 4802 5039 5694 5262 5552 5788 6052 6825 7114 6709 7367 8549 7893 8091 8419 8617 8814 9275 10064 10524 11379 12103

132 190 254 306 468 629 790 951 1112 1274 1275 1580 1773 1902 2209 2531 2854 3160 2955 3805 3709 4272 3912 4071 4740 4448 4708 5562 5691 5288 5549 6336 5795 6114 6374 6664 7594 7916 7389 8113 9512 8692 8910 9272 9489 9707 10214 11083 11590 12532 13328

149 216 287 341 521 700 880 1060 1239 1419 1382 1760 1976 2119 2460 2820 3179 3520 3203 4238 4020 4759 4240 4413 5280 4821 5103 6196 6340 5732 6014 7058 6281 6627 6909 7223 8459 8818 8009 8794 10596 9422 9657 10050 10286 10521 11071 12013 12562 13583 14447

64,1 92,6 123 151 231 311 390 470 550 629 654 781 876 940 1091 1250 1410 1561 1516 1880 1903 2111 2007 2088 2342 2282 2415 2748 2811 2713 2846 3130 2973 3136 3270 3419 3751 3911 3790 4162 4699 4459 4571 4756 4868 4979 5239 5685 5945 6428 6837

70,1 101 135 163 249 335 421 507 592 678 696 841 944 1013 1176 1348 1520 1683 1613 2026 2024 2275 2135 2222 2524 2427 2570 2962 3031 2886 3028 3374 3162 3336 3479 3637 4044 4215 4032 4427 5065 4744 4862 5060 5179 5297 5574 6048 6325 6839 7274

77,9 113 150 182 277 373 469 564 660 755 768 937 1052 1128 1310 1501 1693 1874 1780 2257 2234 2534 2357 2453 2811 2679 2837 3299 3376 3186 3343 3758 3491 3683 3840 4015 4504 4695 4451 4888 5642 5237 5368 5586 5717 5848 6153 6677 6982 7550 8030

91,5 132 176 209 320 430 540 650 760 871 848 1080 1212 1300 1510 1730 1951 2160 1966 2601 2468 2920 2603 2709 3240 2959 3133 3802 3890 3518 3692 4331 3856 4068 4241 4434 5191 5411 4916 5398 6502 5784 5928 6169 6314 6458 6796 7374 7712 8338 8868

102 148 198 235 358 482 605 728 852 975 936 1210 1358 1457 1692 1938 2185 2420 2170 2914 2724 3272 2873 2990 3630 3266 3458 4260 4358 3883 4075 4852 4256 4490 4681 4894 5815 6062 5426 5958 7285 6384 6543 6809 6969 7128 7501 8139 8511 9203 9788

112 162 216 256 391 525 660 795 929 1064 1020 1320 1482 1589 1845 2115 2384 2640 2365 3179 2968 3569 3131 3258 3960 3560 3768 4647 4755 4232 4441 5293 4638 4893 5102 5334 6344 6613 5914 6493 7947 6957 7131 7421 7595 7769 8175 8870 9276 10030 10668

* Height including the IP2X terminal cover

30

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

Note:

Ni-Cd Block battery range – Proven back-up performance and reliability for industrial applications

31

Saft is committed to the highest standards of environmental stewardship As part of this environmental commitment, Saft prioritises the use of recycled raw materials over virgin raw materials in all manufacturing processes. We also strive, year on year, to reduce air and water emissions from our plants, as well as minimizing water usage, reducing consumption of fossil energy consumption and associated CO2 emissions, and ensuring that all our customers have access to recycling solutions for their

Saft

12, rue Sadi Carnot 93170 Bagnolet - France Tel. : +33 1 49 93 19 18 Fax : +33 1 49 93 19 64 www.saftbatteries.com

spent batteries. To facilitate the end-of-life collection and recycling of industrial batteries, including our nickel & lithiumbased technologies, Saft has developed well-established partnerships with collection companies in most EU countries, in North America and in many other countries worldwide. This collection network receives spent batteries from our customers and dispatches them to fully approved recycling facilities, in compliance

with the laws governing trans-boundary waste shipments. This collection network is currently undergoing minor adaptations to meet the requirements of the EU batteries directive. A list of our battery collection points is available on our web site. In other countries, Saft will assist anyone using our batteries in finding environmentally sound recycling solutions. Please contact your sales representative for further information.

Document N° 21924-2-0515 Edition: May 2015 Data in this document is subject to change without notice and becomes contractual only after written confirmation. Photo credits: Saft, Fotolia – R411/2 Printed on FSC paper by GMK, an Imprim’ Green member © Saft – Société par Actions Simplifiée au capital de 31 944 000 € RCS Bobigny B 383 703 873

BDT Manual

CHAPTER 4

\

TRANSPORTING, UNPACKING & INSTALLATION INSTRUCTIONS

BDT Manual

CHAPTER 4.1

\

TRANSPORTING, UNPACKING & STORAGE

Transporting, Handling & Storage Industrial & Modular Systems

Content 1

RECEIPT OF THE SYSTEM

2

2

STORAGE

2

3

HANDLING

2

4

TRANSPORTING

4

4.1

Transporting by fork-lift truck

4

4.2

Transporting by crane

5

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

Description

Date

0

Emission

25.06.2013 A. Fischer D. Karrer

Issued

Checked

Approved

Page / of

M. Dreier

1/5

M6002E-0  STATRON 2016

Transporting, Handling & Storage

1

RECEIPT OF THE SYSTEM Even though each consignment is certified and inspected by the manufacturer before delivering, missing parts or damages could be caused by mishandling during transportation. When the unit is received, please attend immediately to its unpacking and carryout an accurate visual check to be sure that the equipment has not been damaged during transport. IMPORTANT Any damage or any specific problem found must be reported immediately by the consignee to the carrier and to the manufacturer for further insurance or legal actions.

2

STORAGE If the unit is not installed immediately it must be stored carefully in vertical position, as indicated on the packing and conserved in a dry and sheltered room in its box so that it is protected from dust. WARNING Sealed lead acid batteries can only be stored for a maximum time of 2 to 3 months. After that time the batteries must be re-charged else they will be damaged and must be replaced for correct operation of the unit. The maximum storage time limit for flooded lead acid batteries is 6 months and for NiCd batteries it is12 months.

3

HANDLING Before positioning the unit, in order to avoid risks of turnover, it is recommended to move the system on the wood pallet on which the unit is delivered. Before positioning in the final location, remove the unit from the pallet. The unit can be lifted and handled using a pallet truck or a forklift. It can be handled only after having taken-off (manually) the lower front panel, so that a pallet truck or a forklift can be inserted (see Figure 1).

4.1 / 2

M6002E-0

Transporting, Handling & Storage

Figure 1 - Handling

4.1 / 3

M6002E-0

Transporting, Handling & Storage

4

TRANSPORTING The unpacked cabinets can be transported by crane or fork-lift truck.

4.1

Transporting by fork-lift truck

Switchgear cubicles have to be transported only in the vertical position. Tilting and canting must be avoided.

Figure 2 - Transporting by fork-lift truck

Cubicles may easily tip over when transported with a hand-pulled truck. Therefore the distance between the wooden cross beam or the pallet and the underground should not be more than 3 mm

4.1 / 4

M6002E-0

Transporting, Handling & Storage 4.2

Transporting by crane

Figure 3 - Transporting by crane

4.1 / 5

M6002E-0

BDT Manual

CHAPTER 4.2

\

INSTALLATION OF INDUSTRIAL SYSTEMS BDT

Installation Instructions Industrial DC Supply Systems

Content 1

POSITIONING ..................................................................................................... 2

1.1

Dimensions, Base Plan, Static Load and Weights ................................................ 2

1.2

Distances to be observed ...................................................................................... 3

2

ERECTION OF THE CUBICLES ............................................................................. 4

2.1

Additional information for switchgear positioning .............................................. 5

2.2

Fastening methods for foundation ........................................................................ 5

2.3

Drip protected roof (optional) ............................................................................... 8

3

ELECTRICAL CONNECTION ............................................................................... 9

3.1

Terminal board ...................................................................................................... 10

3.2

Fuses & Cable Cross-Section ............................................................................... 10

3.3

Cable Connection ................................................................................................ 11

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0 A B

Description

Date

Emission Foundation details Joining kit details

25.06.2013 A.Fischer D.Karrer 12.05.2014 A.Fischer J.Hunger 13.01.2016 M.Eigenmann P.Keller

Issued

Checked

Approved

Page / of

M.Dreier M.Dreier M.Dreier

1 / 12

M6202E-B  STATRON 2016

Installation of Industrial DC Supply Systems

1

POSITIONING The unit must be installed in a clean and dry room, preferably not dusty. The user must ensure that there is enough air circulation in the room so that the equipment can be adequately cooled; if this is not guaranteed, the room must be adequately cooled. If the battery is installed inside the equipment or in the same room the amount of air circulation with the external ambient must be according to EN 50272-2. Special environmental conditions It is necessary to implement specific protective measures in case of unusual environmental conditions:       

1.1

harmful smoke, dust, abrasive dust; humidity, vapour, salt air, bad weather or dripping; explosive dust and gas mixture; extreme temperature variations; bad ventilation; conductive or radiant heat from other sources; fungus, insects, vermin.

Dimensions, Base Plan, Static Load and Weights The location has to be prepared according to the dimensions and weight of the system. The cables need to be routed according to the cable gland plates of the unit. Please refer to the project-specific drawings in chapter 8! There you can find exact dimensions, the position of the cable gland plates, base plan, weight and static load of the system.

4.2 / 2

M6202E-B

Installation of Industrial DC Supply Systems 1.2

Distances to be observed Unless otherwise specified in the project-specific drawings, we recommend a minimum distance of 100mm from walls or other cabinets for closed rear and side panels, or 200mm if ventilation openings are present, to ensure adequate air exchange for cooling of the unit. Between the top of the system and the ceiling of the room a minimum distance of 500mm must be kept. In front of the system there shall be adequate distance to walls or other cabinets, to ensure that the doors of the system can be opened without obstructions. IMPORTANT Safety regulations regarding escape way and accessibility must be considered, to fulfil safety requirements also in case of opened doors of the systems.

4.2 / 3

M6202E-B

Installation of Industrial DC Supply Systems

2

ERECTION OF THE CUBICLES The erection of the cubicles should be carried out, as described below: The shipping units which are to be erected in one row have to be aligned accurately and checked that they are vertical. Doors and panels must not be twisted or stressed. The erection can start at the left or at the right. The frames of the shipping units have to be screwed together. The vertical sections are already fitted on the front and rear with special nuts.

NOTES For protection class IP5x and higher or IPx1 and higher the rubber seal has to be attached between the frames. The “8x Bolt” are for temporary adjustment only; the Interconnection plate (Picture 3) is holding the system together. After adjustment the bolt can be removed 1

2

3A

3B

4x

16x M8 4x

8x 1x

Figure 1 – Erection of the cubicles 4.2 / 4

M6202E-B

Installation of Industrial DC Supply Systems Additionally to the vertical sections or if the access to the joints in the vertical sections is obstructed, the bottom and top sections can be screwed together using the frame connectors which are enclosed. The earth bar in the lower front of the cabinets must be linked together with the attached copper plates. The protective conductor (PE or PEN) is to be connected to the PE/PEN bar. Additional connections to the central earthing system can be made at any point of the perforated PE/PEN bar. Local regulations must be complied.

2.1

Additional information for switchgear positioning The area around the cubicles to be left clear should be at least 80 mm. To be able to mount the last (right) cubicle, the distance between the end cubicle and the (right) wall must be at least 150 mm. In case of left-mounted doors, the minimal distance between the (left) wall and the (left) end cubicle should be also 150 mm, such that the door can be opened in an angle of more than 90°. The distance from the upper edge of the (highest) cubicle to the ceiling should be at least 500 mm for cubicles with ventilation grids on the top.

2.2

Fastening methods for foundation The erection of switchgear having the cable entries at the bottom requires a foundation with an opening, a cable duct or a special base frame. The cubicles should preferably be erected on a base frame which is either embedded in the concrete floor or rests as false floor on supports. When erecting the base frame the following must be observed:  The base frame should be aligned and checked under the supervision of a supplier’s fitter.  The horizontal tolerance of the frame must not exceed +1 mm over a length of 1 m. This is to be ensured by using suitable levelling devices (e.g. spirit level, 1 m long surveyor’s rod).  The frame must not undulate.  The levelling of base frames can be performed e.g. with PRESTOJACK levelling spindles.

4.2 / 5

M6202E-B

Installation of Industrial DC Supply Systems

Figure 2 – Foundation details

4.2 / 6

M6202E-B

Installation of Industrial DC Supply Systems During erection the switchgear is welded or screwed to the base frame. The length of the weld seams at the front and rear of each cubicle should not be less than 20mm. All welding must be protected against corrosion by a coat of paint (e.g. zinc paint).The screwed connection is carried out through the socket. The mounting holes required for metal straddling dowels M10 must be drilled during erection. If false floors are used, ensure that:  Tolerances are the same as for the base frame.  The subsoil must be firm, so that the tolerances are not exceeded by setting of the soil (especially if using insulation layers and adhesives).  The false floor has to have a carrying capacity of p=20 kN/m2 (Compression load from top to bottom).  During erection the switchgear is welded or screwed to the false floor.  The length of the weld seams at the front and rear of each cubicle should not be less than 20mm. Then a reliable earth connection is provided. All welding must be protected against corrosion by a coat of paint (e.g. zinc paint).  If welding is not possible, the switchgear can be bolted to the false floor. The necessary mounting holes should be drilled on site.  Care should be taken to ensure that the base section of each cubicle rests evenly on the supports. Taking into account the bending radius of the cables and adequate accessibility, a minimum floor height of 500 mm is recommended.

4.2 / 7

M6202E-B

Installation of Industrial DC Supply Systems 2.3

Drip protected roof (optional) A drip proof top is only recommended if tubes containing water or other solvents are placed above the cubicles. The top shall be installed after the cubicles are placed and screwed together only. Mount the spacers or bolts as shown below; then install the tops or roofs.

Drip proof top

Spacer

Figure 3 – Drip protected roof

IMPORTANT The roof must be lifted by spacers or bolts for operation!

Installation: Take out the screws of the roof. Take out the roof; you may need to unscrew side and back walls a little bit. We recommend unscrewing the top screws of side and backing walls only. Drill in the bolt to the cabinet, place the roof on top of it and fix it with the screw you took out before. Air flow: It is mandatory to install the roof like written above to guarantee a proper air flow. Otherwise the system will overheat during operation. 4.2 / 8

M6202E-B

Installation of Industrial DC Supply Systems

3

ELECTRICAL CONNECTION DANGER A dangerously high battery voltage exists inside the unit even when the mains voltage is switched off! CAUTION All connection and commissioning work must only be carried out by a skilled electrician. Before starting work on the system, this specialist must familiarise himself with the particular features of this system by reading the manual and the installation instructions. All requirements for the environmental and operating conditions listed in the technical data must be adhered to in order to guarantee trouble-free operation of the system.

The electrical connection is part of the work which is normally provided by the supplier who carries out the electrical installation and not by the manufacturer of the power supply system. For this reason, the following recommendations are only an indication, as the manufacturer of the power supply system is not responsible for the electrical installation. In any case we recommend carrying out the installation and the electrical connections of the input and output in compliance with the local standards. During the electrical installation take particular care to check the phase sequence with a suitable instrument. CAUTION 

Cabling to and from the system must only be laid by qualified specialist personnel.



Be sure to observe the safety instructions in chapter 2.



You must be absolutely sure that the phase sequence of the AC mains connections (clockwise rotating field) and the polarity of the battery connections are correct, as any incorrect connections will cause damage to the system.

4.2 / 9

M6202E-B

Installation of Industrial DC Supply Systems 3.1

Terminal board The terminal boards are normally positioned at the lower front side and they can be accessed by opening the front door. For terminal details refer to the project-specific drawings in chapter 8!

3.2

Fuses & Cable Cross-Section The input circuit of the system must be protected by means of fuses, suitable for the rating. (Refer to Technical Data in chapter 3 for detailed information!) The cross-section for input / output cables shall be determined taking into account the respective current (heat generation), the cable length (voltage drop) and the kind of routing (de-rating factors). The maximum cross-section which can be connected to the terminals of the unit can be found in the project-specific drawings in chapter 8.

4.2 / 10

M6202E-B

Installation of Industrial DC Supply Systems 3.3

Cable Connection

3.3.1 Connection of power cables Connection of ground cable The grounding of the SYSTEM via the relevant terminal is mandatory. It is strongly recommended to connect the ground terminal as first terminal

For the electric connection of the system, connect the following cables:  AC supply from the rectifier supply mains;  DC supply from the battery breaker;  DC output to the loads. DANGER Very high voltages are present at the ends of the cables coming from the battery: 

Isolate the battery via DC circuit breakers before connecting it to the system;



Connect the ground cable to the relevant bar before carrying out any other connection inside the system.

Risk of damages to the device due to incorrect wiring To connect the system, follow the electrical drawings scrupulously and adhere to the polarity of cables.

4.2 / 11

M6202E-B

Installation of Industrial DC Supply Systems 3.3.2 Connection of auxiliary cables (optional) The DC supply systems can be connected to external controls/components specifically designed to improve the safety and reliability of the device.  Potential free contacts for remote indication;  Auxiliary contact from the battery breaker;  External contact for “Emergency Mode”;  Interconnection cables. Refer to the project-specific drawings / terminal lists in chapter 8 of this manual for details!

4.2 / 12

M6202E-B

BDT Manual

CHAPTER 5

\

COMMISSIONING INSTRUCTIONS

BDT Manual

CHAPTER 5.1

\

COMMISSIONING PROCEDURE & INSTRUCTIONS BDT

Commissioning procedure & instructions Industrial Chargers / Rectifiers Type BDT Content 1

CONNECTIONS

2

2

SWITCHING ON THE CHARGER FOR THE FIRST TIME

2

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

Description

Date

0

Emission

25.06.2013 A. Fischer D. Karrer

Issued

Checked

Approved

Page / of

M. Dreier

1/4

M320827-6203E100-0  STATRON 2017

BDT Commissioning

CONNECTIONS Before the charger is switched on for the first time after installation, the following checks of the power connections and control electronics must be carried out carefully. IMPORTANT This check must be made before any AC or DC voltage is applied to the charger!

Based on the terminal list (Refer to schematics in chapter 8), carefully check that the connections on the mains side and on the load side are correct and make sure that each connection, wire or cable is tightly connected. The check for correct polarity of the connections is particularly important. Check all elements for transportation damages and loose screws or cables. Check correct insertion of the multi-pin plugs on the PCB’s and of all plug-in relays and units.

SWITCHING ON THE CHARGER FOR THE FIRST TIME CONDITION The charger is considered to be completely voltage free and MCB's, switches and fuses in the following position:



External charger feeders in LV AC distribution are OFF.



Input breaker RICB (-S1) is OFF



Output breaker ROCB (-S2) is OFF.



Battery breaker BCB (-S1) is OPEN.



Load switches are OPEN.



All control fuses are inserted.

WARNING Do not close the battery breaker BCB before it’s required by the front panel. Serious damages to internal parts may occur if the breaker is closed before the rectifier is started-up.

5.1 / 2

M320827-6203E-100-0

BDT Commissioning For the BDT start-up, proceed as follows: (1)

Close external feeder.

(2)

Check the mains voltage on the input terminals to be within the specified limits.

(3)

Close input breaker RICB (-S1).

(4)

Close the output breaker ROCB (-S2)

(5)

Start the BDT control via ON-OFF menu.

(6)

After software start-up this screen shows up: RECTIFIER CHARGER CLOSE BCB

(7)

Check the polarity of the charger and battery voltage with a voltmeter on the battery fuse switch. The battery voltage should be min. 80% of the nominal voltage. If the voltage is below, check the correctness of inter-cell and inter-row wiring (the positive pole of one cell must be connected to the negative pole of the next cell).

WARNING If the battery has not yet been commissioned it is now time to proceed for the commissioning charge. Refer to the battery manual for the commissioning charge details. If the battery is already in operation, proceed with the next point.

(8)

Close the battery breaker BCB (-S1).

(9)

A decreasing current will flow into the battery depending on the state of charge. After the charging current has dropped below approx. 50% of the set value measure the float voltage on the battery terminals with a precise digital multimeter (accuracy <0.2%). If necessary readjust float voltage to the value specified in the test report or to the value recommended by the battery manufacturer.

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BDT Commissioning

NOTE If the ambient temperature deviates constantly from 20°C to 25°C the battery manufacturer normally recommend to adapt the float voltage to a level corresponding to the yearly average temperature (consult battery operating instructions).

(10)

The following screen should now be present on the display: RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A

(11)

The charger and battery are now ready to feed the loads. The connected loads may now be switched ON according to their manuals.

NOTE: Please refer to the operating instructions in chapters 6 for further information!

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M320827-6203E-100-0

BDT Manual

CHAPTER 6

\

OPERATION

BDT Manual

CHAPTER 6.1

\

OPERATION INSTRUCTIONS BDT

Operation Instructions Industrial Chargers / Rectifiers Type BDT Content 1

GENERAL

2

2

START-UP PROCEDURE

3

3

SHUT-DOWN PROCEDURE

5

4

FLOAT CHARGE OPERATION

5

5

BOOST CHARGE OPERATION

6

6

MANUAL CHARGE OPERATION (OPTION)

7

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

Description

Date

0

Emission

25.06.2013 A. Fischer D. Karrer

Issued

Checked

Approved

Page / of

M. Dreier

1/8

M6204E-0  STATRON 2016

BDT Operation Instructions

1

GENERAL Before carrying out the procedures described in this section, read carefully the instructions, in order to avoid possible damages to persons or things due to wrong maneuvers. It is assumed that commissioning is done according to chapter 5 and no changes have taken place, such as re-wiring, battery replacement and so on. CAUTION We recommend carrying out the functions described hereafter by trained personnel only. In order to protect the system from wrong programming the most sensitive menus are protected by password. The password will be communicated to the user after the installation.

The name and the type of the breakers could be different depending on the application. Following breaker designations are referred to in the operation procedures hereafter:

 RICB

BDT input circuit breaker

 ROCB

BDT output circuit breaker

 BCB

Battery circuit breaker

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M6204E-0

BDT Operation Instructions

2

START-UP PROCEDURE To start-up the BDT proceed as follows:  Close RICB and wait until the display starts up. The following screen is shown: RECTIFIER CHARGER [SW VER.: x.xx.xx] ---WAIT PLEASE  If the BDT control is set to ON it will start up automatically or if is set to OFF, the following screen is shown: RECTIFIER CHARGER SWITCHED OFF PRESS ON TO START  Follow the indications on the screen to switch ON the BDT. The charger starts up and the voltage increase. The following screen is shown: RECTIFIER CHARGER SWITCHED ON Wait Please Startup in progress  If the ROCB is open the following screen is shown: RECTIFIER CHARGER CLOSE ROCB  After the output circuit breaker has been closed, the rectifier start-up and the output voltage increase. The following screen is shown: RECTIFIER CHARGER SWITCHED ON Wait Please Startup in progress  When the output voltage is at the set-point level, it is requested to close the battery circuit breaker (only on systems with batteries): RECTIFIER CHARGER CLOSE BCB

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M6204E-0

BDT Operation Instructions  The last start-up sequence screen is the following one: RECTIFIER CHARGER SWITCHED ON Startup completed Wait Please  After the BDT start-up is successfully finished the following screen will be shown: RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A NOTE The output voltage & current measurement depends on the specification of the BDT. Please check the technical data!

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BDT Operation Instructions

3

SHUT-DOWN PROCEDURE WARNING Before shut-down of the BDT ensure that this operation does not cause any damage to the supplied loads.

To shut-down the BDT proceed as follows:  If the BDT is ON and no alarm is pending following screen is shown: RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A NOTE The output voltage & current measurement depends on the specification of the BDT. Please check the technical data!

 Press the key “ON/OFF” and follow the indications on the screen to shut down the BDT. The charger shuts down and shows the following screen: RECTIFIER CHARGER SWITCHED OFF PRESS ON TO START

 Open ROCB.  Open BCB.  Open RICB.

4

FLOAT CHARGE OPERATION The BDT starts automatically in float charge operation. As long as no other charging level (boost, manual or emergency level) is being selected, float charge operation will be maintained.

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BDT Operation Instructions

5

BOOST CHARGE OPERATION Normally boost charge is activated automatically after a mains failure of a certain minimum time. To activate a boost charge cycle manually, proceed as follow: (Refer to General Description in chapter 1!)  From the default screen press:

1 BOOST  The following screen appears: BOOST CHARGE MENU 1 -> AUTOMATIC BOOST 2 -> TIMED BOOST  By pressing the key:

1 BOOST The AUTOMATIC BOOST will be activated. The BDT raises the output voltage to the programmed boost charge level. The level maintains for 30 sec and returns to float charge level. If the conditions of boost charge are fulfilled during the 30 sec, the full boost charge cycle will start.  By pressing the key:

2 NOR/MAN The TIMED BOOST will be activated. The BDT raises the output voltage to the programmed boost charge level. This level is maintained for a programmable time from 1 minute to 36 hours. NOTE If the boost interlock function is active, boost charge can not be started. Please open the respective breaker(s) to enable boost charge.

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BDT Operation Instructions

6

MANUAL CHARGE OPERATION (Option) WARNING Manual charge cannot be used with all types of batteries. We recommend the use of the manual charge only by specialized personnel. For more information please consult the battery manual.

To activate a manual charge cycle, proceed as follow: (Refer to General Description in chapter 1!) (1)

Switch OFF the BDT control as per section 3, but do not open the breakers RICB and BCB.

(2)

Enter menu PARAMETERS / MANUAL CHARGE and set in the following order:  The start voltage in volts  The charging current limit in amps  The safety time in minutes NOTE: Please refer to the front panel description in chapter 6 for detailed info!

(3)

The regulation potentiometer is positioned at approx. 10%.

(4)

Enter the menu NORMAL-MANUAL and select the manual mode. With this the position of the potentiometer is assigned to the start voltage for the manual charge.

(5)

Start-up the BDT control. The voltage goes to the start value. By means of the potentiometer the voltage can be varied, controlling the recharge current in conformity with the battery specifications. The current however cannot go over the set limit. The display shows following screen: RECTIFIER CHARGER MANUAL CHARGE VDC = xxx V IDC = yyy A

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BDT Operation Instructions

NOTE If the BDT remains in this condition for a longer time than set in the safety timer, the voltage returns automatically to the start value.

(6)

At the end of the procedure shut down the BDT control again as per step 1 and after that in the menu NORMAL-MANUAL select the normal mode. With this the float recharge operation is enabled again.

(7)

Re-start the BDT control.

This procedure can be repeated several times to fraction the manual charge in several steps with different current limits and different times. NOTE If the boost/manual interlock function is active, manual charge can not be started. Please open the respective breaker(s) to enable manual charge.

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M6204E-0

BDT Manual

CHAPTER 6.2

\

FRONT PANEL DISPLAY BDT

Front Panel Description Industrial Chargers / Rectifiers Type BDT Content 1

GENERAL ............................................................................................................ 2

2

ALARM PANEL DESCRIPTION............................................................................. 3

3

MIMIC FLOW DESCRIPTION ............................................................................... 3

4

LC DISPLAY MANAGEMENT .............................................................................. 4

4.1

Default Screen and Key Menu .............................................................................. 4

4.2

Menu ON-OFF ......................................................................................................... 5

4.3

Menu Clock Settings .............................................................................................. 6

4.4

Menu Measures ...................................................................................................... 6

4.5

Menu Alarms – Status ............................................................................................. 8

4.6

Menu Boost ............................................................................................................ 10

4.7

Menu Normal – Manual ....................................................................................... 10

4.8

Menu Reset ............................................................................................................ 11

4.9

Menu Parameter ................................................................................................... 11

4.9.1 4.9.2 4.9.3 4.9.4 4.9.5 4.9.6 4.9.7 4.9.8

4.10

Menu Battery Status .............................................................................................. 24

4.10.1 4.10.2

4.11

Boost charge parameters...............................................................................................12 Manual charge parameters ...........................................................................................16 Battery Data (Float Charge) ..........................................................................................17 Input Data parameters ...................................................................................................19 Output Data parameters................................................................................................20 Battery Info parameters ..................................................................................................22 Default parameter (factory settings) ............................................................................23 Language settings ...........................................................................................................24 Battery Charge Test .....................................................................................................25 Battery Discharge Test .................................................................................................26

Menu History ......................................................................................................... 28

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0 A

Description

Date

Emission Update of alarms

25.06.2013 A. Fischer D. Karrer M. Dreier 19.03.2014 A. Fischer J. Hunger M. Dreier

Issued

Checked

Approved

Page / of

1 / 29

M6205E-A  STATRON 2016

BDT Front Panel

GENERAL The front panel of the UPS allows the complete monitoring of the status of the BDT system. The 4-line alphanumeric LC display with clear text indications allows for indications of measurement, status and alarm messages. With the 16 function keys the BDT can be operated from the front panel. Refer to chapter 4 of this document for details. The mimic flow helps to understand the operating status of the BDT. In addition, the LED's and blocks that constitute the BDT are clearly identified. The alarm panel allows for customized status and alarm indications. The button “LED TEST” is used to check the function of all LED’s of the alarm panel. Optionally there are voltage, current and frequency meters installed. Please refer to the schematic drawings for details.

Mimic Flow

LC Display

V2

~

V1

V3

V5

RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = xxx A

=

1

V4

Keyboard

S

S

S

S

ON / OFF

CLOCK

MEASURES

ALARMS

3

1

2

EXIT

BOOST

NOR/MAN

4

5

6

RESET

+

-

ESC

Alarm Panel

8

9

0

PARAMETER

STATUS

HISTORY

7

Figure 1 - Front panel

NOTE: For the project-specific configuration of the front panel refer to the separate document in this chapter!

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M6205E-A

BDT Front Panel

2

ALARM PANEL DESCRIPTION The 10 LED’s of the alarm panel are used to indicate special alarms and status according to request. The configuration and explanation of associated alarms and status of the alarm panel is given in the schematic drawings.

3

MIMIC FLOW DESCRIPTION The LED’s of the mimic symbolize different status of the BDT. See the following explanations for details: Pos.

Description

Function

LED 1

Rectifier Mains Input

Rectifier Mains Input OK

Lit-up green

Rectifier Mains Input Failure

Lit-up red

Rectifier operating correctly

Lit-up green

LED 2

Rectifier

Rectifier failure, blocked or OFF Lit-up red LED 3

LED 4

Rectifier Operation Mode

Battery

Float charge operation

Lit-up green

Boost charge operation

Lit-up orange

Manual charge operation

Lit-up red

Battery OK and BCB closed

Lit-up green

Battery in discharge or in test

Lit-up orange

Batt. disconnected or test failed Lit-up red LED 5

Rectifier Output

Rectifier output OK Rectifier output not OK

6.2 / 3

Lit-up green Lit-up red

M6205E-A

BDT Front Panel

4

LC DISPLAY MANAGEMENT

4.1

Default Screen and Key Menu RECTIFIER CHARGER FLOATING CHARGE VDC = xxx V IDC = yyy A The default screen is shown on the LCD panel when the BDT is operating normally (no submenu selected). It shows the equipment name, the charge status & measured values of the output voltage and current. If there is any alarm active “*“ is shown on the second row. By pressing an operating key the relevant menu is accessed directly and it is possible to see the status, alarms and measurement, to send commands and to carry out settings. The menu’s can be classified as follows:

1 BOOST

2 NOR/MAN

4 RESET

8 PARAMETER

9 STATUS

0 HISTORY

ENT

Menu: CALL BOOST CHARGE Type: COMMAND Password: NO It is accessed by pressing the key Menu: NORMAL-MANUAL Type: COMMAND Password: NO It is accessed by pressing the key Menu: RECTIFIER RESET Type: COMMAND Password: NO It is accessed by pressing the key Menu: PARAMETERS Type: SETTINGS Password: YES It is accessed by pressing the key Menu: BATTERY STATUS Type: VISUAL. & COMMAND Password: NO It is accessed by pressing the key Menu: HISTORY Type: SETTINGS Password: YES It is accessed by pressing the key Function: ENTER KEY Type: COMMAND Password: NO It is accessed by pressing the key 6.2 / 4

M6205E-A

BDT Front Panel Enter Key This key works as confirmation button whenever it is called for in the respective menus, and it is used to store settings in different menus.

S ON/OFF

S CLOCK

S MEASURES

S ALARMS

ESC

EXIT

Menu: ON-OFF MENU Type: SETTING Password: NO It is accessed by pressing the key Menu: CLOCK SETTINGS Type: SETTING Password: NO It is accessed by pressing the key Menu: MEASURES Type: VISUALISATION Password: NO It is accessed by pressing the key Menu: ALARMS-STATUS Type: VISUALISATION Password: NO It is accessed by pressing the key Function: ESCAPE AND SILENCE Type: COMMAND Password: NO It is carried out by pressing the key

Escape and Silence Key This key works as silencer button whenever the buzzer is activated for an alarm condition. Also it can be used to escape any menu or sub-menu entered, in order to step back to the default screen.

4.2

Menu ON-OFF This menu works as two position ON-OFF switch which remains locked on the last selected position. This means that if ON is selected, the BDT starts-up automatically until OFF is selected.  After selecting ON-OFF, following screen appears: ON-OFF MENU NOW SET AT: OFF PRESS 0 TO MODIFY

 Then follow the indications on the screen to switch ON or OFF the BDT.

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M6205E-A

BDT Front Panel 4.3

Menu Clock Settings The correct settings for date and time are important, as they allow to coordinate the events stored in the history with other events (like power outages, etc.)  After selecting CLOCK SETTINGS, the following screen appears: CLOCK SETTINGS da mo ye ho mi 00 00 00 00 00 12 12 11 15 52 30 The last line shows the present date, in the format “day month year” and the present time in the format “hours minutes second”.  Enter now the updated date and time by means of the alphanumeric keyboard. Enter the numbers from right to left in the third line (start with the day).  At the end of data entering press the following key to store the settings: ENT

4.4

Menu Measures This menu shows all relevant voltage, current, frequency, power and temperature readings available in the BDT system to the user.  After selecting MEASURES, the following screen appears: MEASURES Ph: L1 L2 L3 Vin: 230 229 231 V Iin: 100 102 101 A The second line shows which input phase the measurement refers to. The third and fourth line shows, the corresponding input voltages (phase-neutral) and the input currents of the BDT.

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M6205E-A

BDT Front Panel  Press the key:

7  The following measurements are accessed: MEASURES FREQUENCY:50.01 HZ IN. POWER:100.5 KVA P. FACTOR: 80 % The second line shows the frequency of the input mains in Hertz. The third line represents the total input power in kVA. The fourth line shows the BDT input power factor in % meaning that 80% indicate 0.8.  Press the key:

7  The following measurements are accessed: MEASURES Rect Batt Volt: 240 238 V Curr: 100 50 A The second line shows which point the measurement refers to, either the rectifier output or the battery terminals. The third line shows the relevant voltages. The fourth line shows the relevant currents in ampere.  Press the key:

7  The following measurements are accessed: MEASURES Battery Rech. Curr. ( Second Battery ) Curr: 56 A This measurement refers to the charging current of the second battery. In case only one battery is monitored this screen will be disabled and the following screen will be available: 6.2 / 7

M6205E-A

BDT Front Panel  The following measurements are accessed: MEASURES TEMPERATURE Internal: 40 °C Battery : 38 °C The third line shows the internal temperature of the BDT, the fourth line the battery temperature. These indications are options. NOTE The arrow up (key 3) is used for backward browsing. By using the ESCAPE key you can exit from any point.

4.5

Menu Alarms – Status This menu shows all pending alarms and the status of the BDT.  After selecting ALARMS - STATUS, the following screen appears: ALARMS-STATUSES Use Arrows Up & Down To Browse The Pages Press ESC To Exit  To scroll through the alarm and status list press:

7

3

The status and alarms are visualized in increasing order. Each new alarm activates a buzzer for 30 seconds. The alarms remain visible as long as they are present and they are registered automatically, together with the status, in the events history with date and hour at each change. Following is the list with all alarms and status of the BDT system. For troubleshooting guidelines referring to the individual alarms refer to chapter 6 of the technical manual.

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M6205E-A

BDT Front Panel

List of alarms

List of status

A1

Mains fault

S1

Rectifier OK

A2

Blown fuses

A3

High temperature

A4

Overload

A5

Max. output voltage

S2-1

Battery discharge level 1

A6

Min. output voltage

S2-2

Battery discharge level 2

A7

Charging fault

S2-3

Battery discharge level 3

A8

Fans failure

A9

Open circuit breaker

S3

A91

RICB (Input CB) open

S3-1

Floating charge

A92

BCB (Battery CB) open

S3-2

Boost charge

A93

ROCB (Output CB) open

S3-3

Manual charge

A10

Earth fault

A11

Programmable – 1

A12

Programmable – 2

A13

Programmable – 3

A14

Programmable – 4

A15

EEPROM Fault

A16

Emergency voltage

A17

Control loop error

A18

SW-R switched OFF

A32

Cumulative Alarm

N(S1) Rectifier not OK

S2

S4

Battery discharge

Battery on charge

Battery OK

N(S4) Battery not OK S5

Battery test

The optional alarms A11 to A14 are programmable and different for each project. Please refer to the configuration list or to the customer-specific documentation in chapter 8 of the technical manual for details. 6.2 / 9

M6205E-A

BDT Front Panel 4.6

Menu Boost This menu allows to manually changing the charging mode of the BDT from float charge to boost charge.  After selecting BOOST, the following screen appears: BOOST CHARGE MENU 1 -> AUTOMATIC BOOST 2 -> TIMED BOOST  To start the boost cycle press the key: 1 -> for Automatic Boost 2 -> for timed Boost

1 BOOST

2 NOR/MAN

4.7

Menu Normal – Manual This menu works as two position NORMAL-MANUAL switch which remains set in the last selected position. This means that if MANUAL is selected, the BDT remains in MANUAL mode until NORMAL is selected.  After selecting NORMAL-MANUAL, following appears: NORMAL-MANUAL MENU NOW SET AT:NORMAL PRESS 0 TO MODIFY

 Then follow the indications on the display to switch the BDT from MANUAL to NORMAL or vice versa.  To confirm the selection press: ENT

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M6205E-A

BDT Front Panel 4.8

Menu Reset This menu carries out a general reset of all memorized error conditions, meaning those that do not reset themselves automatically when the anomaly has terminated.  After selecting RESET, the following screen appears: RECTIFIER RESET MENU PRESS ENTER TO RESET Press ESC To Exit  To confirm the selection press the key: ENT

4.9

Menu Parameter In this menu all relevant parameters for the operation of the BDT are stored and can be altered. WARNING As there are sensitive settings inside the menu, only qualified personnel are allowed to change parameters. The settings are specific for each system; please refer to the project specific documents in chapter 8 of the technical documentation for details.

 After selecting PARAMETERS, the following screen appears: MENU PASSWORD PROT. INSERT THE PASSWORD **** AND PRESS ENTER  Now enter the password and press: ENT

NOTE The password is different for each BDT. For more information please consult the manufacturer. 6.2 / 11

M6205E-A

BDT Front Panel  Only if the correct password of 4 numbers is entered the next submenus will be displayed. Once entered, the correct password remains active for about 5 minutes.  The following submenus will be displayed after entering the correct password:

4.9.1 Boost charge parameters In this submenu all parameters relevant to the boost charge can be varied. At the end of this section there are two figures explaining the different variables. Depending on the boost mode selected only the relevant setting options may be shown and the order may differ from the order in the manual. PARAMETERS BOOST CHARGE ENTER FOR SETTING ARROWS TO SELECT

4.9.1.1 Operation settings Follow the indications on the display to set or change the respective values:  This screen allows to set the boost voltage, variable SETP_VDC_BOOST: BOOST CHARGE VOLTAGE NOW SET AT:259.0 PRESS 0 TO MODIFY ARROWS TO SELECT  This screen allows to set the present threshold for the start of the boost charge cycle (U1), variable VOLT_FLOAT_BOOST: FLOAT-BOOST VOLTAGE NOW SET AT:200.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE

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M6205E-A

BDT Front Panel  This screen allows to set the voltage threshold for the end of the boost charge cycle (U2), variable VOLT_BOOST_FLOAT: BOOST-FLOAT VOLTAGE NOW SET AT:230.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE

 This screen allows to set the current threshold for the start of the boost charge cycle (I 1), variable CORR_FLOAT_BOOST: FLOAT-BOOST CURRENT NOW SET AT:045.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE  This screen allows to set the current threshold for the end of the boost charge cycle (I 2), variable CORR_BOOST_FLOAT: BOOST-FLOAT CURRENT NOW SET AT:027.0 PRESS 0 TO MODIFY ARROWS TO NAVIGATE

4.9.1.2 Protection settings Follow the indications on the display to set or change the respective values:  This screen allows to select the time of intervention of the boost charge safety timer, after which the BDT forces the output voltage again to floating, variable SAFETY_TIME_B: SAFETY TIMER (MIN) NOW SET AT: 0600 PRESS 0 TO MODIFY ARROWS TO NAVIGATE  This screen allows to select the delay, after mains failure, with which the BDT forces the output voltage to boost charge, variable MAX_TIME_MAINS_FAULT: MAINS F. DELAY(SEC) NOW SET AT:0120 PRESS 0 TO MODIFY ARROWS TO SELECT

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M6205E-A

BDT Front Panel 4.9.1.3 Mode settings NOTE For a description of “Current Boost” and “Voltage Boost” operation please refer to “General BDT Description” (Doc. No. M6201E) in chapter 1 of the technical documentation. Normally “CURRENT BOOST” boost should be selected. Please refer to the battery manual for more details about correct charging of the battery.

 This screen allows selecting the boost mode with which the BDT performs the boost charge of the battery (Voltage or current controlled). BOOST CHARGE MODE CURRENT BOOST PRESS 0 TO MODIFY ARROWS TO SELECT  This screen allows to set the delay of return to float charge, after the battery voltage reached the switch-off criteria , variable MAXTEMPO_BOOST_FLOAT: D. BOOST-FLOAT (MIN) NOW SET AT:0200 PRESS 0 TO MODIFY ARROWS TO SELECT  The following window allows setting for how long voltage is kept to the boost charge value, in case the Boost Timed function is used. This function can be enabled via external contact ING0, ING1 or ING2, by programming via the software tool. When the contact is closed, the BDT reaches the boost voltage and remains there for the time set. In addition this function can be started in the BOOST CHARGE MENU too. TIMED BOOST T. (MIN) NOW SET AT:0480 PRESS 0 TO MODIFY ARROWS TO SELECT On the next page an illustration of the boost parameters is shown.

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M6205E-A

BDT Front Panel

Float voltage

MAXTEMPO_BOOST_FLOAT

Figure 2 – Boost charge parameters; current

Figure 3 – Boost charge parameters; voltage

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BDT Front Panel 4.9.2 Manual charge parameters In this submenu all parameters relevant to the manual charge can be set. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS MANUAL CHARGE ENTER FOR SETTING ARROWS TO SELECT

4.9.2.1 Operation settings Follow the indications on the display to set or change the respective values:  This screen allows to set the start voltage for the manual charge, variable SETP_VDC_EQUAL: EQUAL. START.VOLTAGE NOW SET AT:186.0 PRESS 0 TO MODIFY ARROWS TO SELECT  This screen allows to set the current limit for the manual charge cycle, variable CORR_LIM_EQUAL: EQUAL. MAX CURRENT NOW SET AT:030.0 PRESS 0 TO MODIFY ARROWS TO SELECT

4.9.2.2 Protection settings Follow the indications on the display to set or change the respective values:  This screen allows to select the intervention time of the manual charge safety timer, variable MAXTIME_EQUAL: EQUAL. TIMER (MIN) NOW SET AT:0300 PRESS 0 TO MODIFY ARROWS TO SELECT

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M6205E-A

BDT Front Panel 4.9.3 Battery Data (Float Charge) In this submenu all the relevant parameters for the automatic float charge operation can be set. The following parameter screens may not appear in the order as shown in the manual. NOTE The management of the described recharge modalities and discharge levels depend on the type of battery and application. For more information consult the battery specification.

4.9.3.1 Operation settings Follow the indications on the display to set or change the respective values: PARAMETERS BATTERY DATA ENTER FOR SETTING ARROWS TO SELECT

 This screen allows to set the battery float charge voltage, variable SETP_VDC_FLOAT: FLOATING VOLTAGE NOW SET AT:230.0 PRESS 0 TO MODIFY ARROWS TO SELECT

4.9.3.2 Discharge level settings Follow the indications on the display to set or change the respective values:  This screen allows to set the first discharge level, variable LEVEL1: DISCHARGE LEVEL1 NOW SET AT:210.0 PRESS 0 TO MODIFY ARROWS TO SELECT

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M6205E-A

BDT Front Panel  This screen allows to set the 2nd discharge level, variable LEVEL2: DISCHARGE LEVEL2 NOW SET AT:200.0 PRESS 0 TO MODIFY ARROWS TO SELECT

 This screen allows to set the 3rd discharge level, variable LEVEL3: DISCHARGE LEVEL3 NOW SET AT:190.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the battery voltage goes below any of the three discharge levels the related alarm is activated.

4.9.3.3 Protection settings Follow the indications on the display to set or change the respective values:  This screen allows to set the maximum recharging current of the battery during the automatic charge, variable CORR_LIM_AUTO: BAT. CURRENT LIMIT. NOW SET AT:103.0 PRESS 0 TO MODIFY ARROWS TO SELECT  This screen allows to set the maximum floating voltage, variable MAX_VBAT: HIGH FLOATING LEVEL NOW SET AT:250.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the battery voltage exceeds this threshold an alarm is generated and the BDT is shut down in permanent mode (it has to be RESET).

6.2 / 18

M6205E-A

BDT Front Panel  This screen allows to set the minimum floating voltage, variable MIN_VBAT: LOW FLOATING LEVEL NOW SET AT:190.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the battery voltage goes below this threshold and an alarm is generated.

 This screen allows to set the delay time for the intervention of the maximum floating voltage, variable MAX_TEMPO_MAX_BAT: HIGH FLOAT DELAY (S) NOW SET AT:0005 PRESS 0 TO MODIFY ARROWS TO SELECT

4.9.4 Input Data parameters In this submenu all parameters relating to the BDT input can be visualized. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS INPUT DATA ENTER FOR SETTING ARROWS TO SELECT NOTE These parameters can not be altered within the parameter menu, since they do not need to be changed once the unit is designed. These parameters can only be changed via the serial interface and a dedicated software tool.

 This screen shows the frequency and the upper/lower limits: INPUT FREQUENCY MAX 53.19 HZ NOM 50.00 HZ MIN 47.17 HZ

6.2 / 19

M6205E-A

BDT Front Panel  This screen shows the input voltage and the upper/lower limits: INPUT VOLTAGE MAX 440.0 Vac NOM 400.0 Vac MIN 360.0 Vac NOTE The upper/lower limits for input frequency and voltage show the switch-off limits. The switch-on limits are always 5% (of nominal value) lower or higher than the switch-off limits to have an appropriate hysteresis.

4.9.5 Output Data parameters In this submenu all parameters related to the BDT output can be visualized. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS OUTPUT DATA ENTER FOR SETTING ARROWS TO SELECT NOTE Some of these parameters can not be altered within the parameter menu, as they are fixed while designing the BDT.

 This screen shows the nominal output voltage: OUTPUT DATA NOMINAL VOLTAGE VALUE: 220.0 ARROWS TO SELECT

 This screen shows nominal output current of the BDT: OUTPUT DATA NOMINAL CURRENT VALUE: 500 ARROWS TO SELECT

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M6205E-A

BDT Front Panel  This screen shows maximum output current limit of the BDT: OUTPUT DATA MAX TOTAL CURRENT VALUE: 505 ARROWS TO SELECT  This screen allows to set the maximum output voltage limit of the BDT, variable MAX_VRECT: MAX OUTPUT VOLTAGE NOW SET AT:280.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the output voltage exceeds this limit an alarm is activated and the BDT is shut down in permanent mode (it has to be reset).

 This screen allows to set the minimum output voltage limit, variable MIN_VRECT: MIN OUTPUT VOLTAGE NOW SET AT:140.0 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE If the output voltage goes below this limit an alarm is generated.

 This screen allows to set the emergency voltage level, variable LEVEL4: EMERGENCY LEVEL NOW SET AT:195.0 PRESS 0 TO MODIFY ARROWS TO SELECT

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BDT Front Panel

NOTE If the external contact used to activate this function is closed, the output voltage is forced to the set emergency value and an alarm is generated. The presence of the emergency output level depends on the type of application. For more information please consult the technical documentation.

 This screen enables to adjust the delay time for the activation of the maximum output voltage limit, variable MAX_TEMPO_MAX_RAD: MAX VOUT DELAY (S) NOW SET AT:0005 PRESS 0 TO MODIFY ARROWS TO SELECT

4.9.6 Battery Info parameters In this submenu the battery parameters can be visualized and varied. The following parameter screens may not appear in the order as shown in the manual. PARAMETERS BATTERY INFO ENTER FOR SETTING ARROWS TO SELECT

 This screen allows to set the battery nominal capacity in Amperehours: BATTERY SIZE (Ah) NOW SET AT:0300 PRESS 0 TO MODIFY ARROWS TO SELECT NOTE The setting of the correct capacity is mandatory for a correct calculation of the residual battery autonomy. For more information please consult the battery specification.

6.2 / 22

M6205E-A

BDT Front Panel  This screen allows to set the battery installation date in format mm/yy (month/year): BATTERY INST. DATE NOW SET AT:08/12 PRESS 0 TO MODIFY ARROWS TO SELECT

4.9.7 Default parameter (factory settings) This submenu enables to recall all the default operating parameters of the BDT that were memorized in the factory. PARAMETERS DEFAULT PARAMETERS ENTER FOR SETTING ARROWS TO SELECT  This screen allows to recall the factory settings: [SW VERS.: x.xx.xx] PRESS 0 TO RELOAD DEFAULT PARAMETERS THEN RESTART SYSTEM

 To change the setting press:

0 HISTORY

 The BDT must now be shut down and restarted in order to restore the factory parameters. WARNING The restoration of the factory parameters cancels all settings done since the BDT left the factory. The use of this function is recommended only by authorized personnel.

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BDT Front Panel 4.9.8 Language settings This submenu enables change of the display language. English is always present as default next to one additional language (French, German, Italian or Spain). Refer to the technical specification for the second language. PARAMETERS LANGUAGE ENTER FOR SETTING ARROWS TO SELECT  This screen allows to select the language: LANGUAGE 1 --> ENGLISH 2 --> DEUTSCH

4.10 Menu Battery Status This menu shows information and status of the system battery. A battery test can be performed through this menu also. After selecting STATUS, if the BDT is in float charge operation, the following screen appears if the battery bank is not charged or this menu shows information and status of the system battery. A battery test can be performed through this menu also.  After selecting STATUS, if the BDT is in float charge operation, the following screen appears if the battery bank is not charged or under charge:  under charge: Battery Charged At 12 %

 After selecting STATUS, if the BDT is in float charge operation, the following screen appears if the battery bank is charged: Battery Charged At 100 % 1 --> QUICK TEST 2 --> DEEP TEST The second line shows the % capacity of the recharged battery. Lines 3 and 4 show the buttons for selection of the battery tests.

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M6205E-A

BDT Front Panel Only if the following three conditions are ok the test can be started (otherwise the display will not show the option to start the test): (1) Battery test is enabled (see jumper settings) (2) The last test was OK (3) The recharged autonomy is > 90%

4.10.1 Battery Charge Test By activating this test the boost voltage is applied for 5 seconds during the BDT will measure the current drawn by the battery. In case the current is zero the test will be declared not passed.  The battery test starts and the following screen is shown: BATTERY IN TEST Vbat: 190 Ibat: 050 PRESS 0 TO STOP TEST On the second row the battery voltage and current are shown.  If the battery test is NOT passed the following screen is shown and the LED 4 will become red: BATTERY STATUS Battery Test Not OK

 If the battery test is passed the following screen is shown: BATTERY STATUS Battery Test OK

NOTE The test can be cancelled at any time, by pressing the 0 Key. The BDT is then set back to float charge and the variable TEST_OK is not changed. IMPORTANT If the test fails, the variable TEST_OK = 0 is memorized until the BDT is reset (see chapter 4.8). The status S4 (Battery OK or Battery Not OK) depends on the value of the variable TEST_OK. 6.2 / 25

M6205E-A

BDT Front Panel 4.10.2 Battery Discharge Test If the Battery Discharge Test is activated it works as follows: 

The start voltage in volts



The charging current limit in amps



The safety time in minutes

Step 1:

The output voltage of the BDT is set at the first discharge level LEVELO1.

Step 2:

The battery discharges at the current Idisc which depends on the connected load.

Step 3:

The discharging current Idisc is compared to the output nominal current of the BDT Inom.

Step 4:

The battery is discharged for Tdisc = Inom / Idisc (minutes), up to the max time of Tdisc ≤ 3 (minutes).

Step 5:

If LEVELO1 is reached, the test is stopped, the floating voltage is restored and the test fails (TEST_OK = 0). If during Tdisc the battery voltage doesn’t reach LEVELO1 the BDT is set back to the floating and the test is successful (TEST_OK = 1). 

The battery test starts and the following screen is shown: BATTERY IN TEST Vbat: 190 Ibat: 050 Time: 5 End: 112 PRESS 0 TO STOP TEST On the second row the battery voltage and current are shown. The third row represents the remaining autonomy in minutes.



If the battery test is NOT passed the following screen is shown and the LED 4 will become red: BATTERY STATUS Battery Test Not OK



If the battery test is passed the following screen is shown: BATTERY STATUS Battery Test OK

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BDT Front Panel

NOTE The test can be cancelled at any time, by pressing the 0 Key. The BDT is then set back to float charge and the variable TEST_OK is not changed. IMPORTANT If the test fails, the variable TEST_OK = 0 is memorized until the BDT is reset (see section 4.8). The status S4 (Battery OK or Battery Not OK) depends on the value of the variable TEST_OK.

 If the battery is discharging the following screen is shown by pressing 9/STATUS: BATTERY STATUS Vbat: 190 Ibat: 070 Aut: 0020 (min) On the third row the battery voltage and current are shown. The fourth row represents the remaining autonomy in minutes.  If manual charge is selected the following screen is shown by pressing 9/STATUS: BATTERY STATUS Manual Charge Vbat: 170 Ibat: 060 Time: 0050 (min) On the third row the battery voltage and current are shown. The fourth row represents the recharging time in minutes.

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BDT Front Panel 4.11 Menu History The BDT memorizes up to 500 alarm events with date and time stamp. When the alarm 501 is memorized, the oldest alarm in the memory is removed on a First In First Out basis (FIFO).  After selecting STATUS, the following screen appears: MENU PASSWORD PROT. INSERT THE PASSWORD **** AND PRESS ENTER  Now enter the password and press: NOTE

ENT

The password is different for each BDT. For more information please consult the manufacturer.

 Only if the correct password of 4 numbers is entered the next submenus can be used. Once entered, the correct password remains active for about 5 minutes.  If the password is correct, the following screen is shown: 1. ALARMS HISTORY 2. RESET HISTORY Press ESC To Exit

 To enter the alarm history press:

1 BOOST  The following structure shows up:

Date

Code

Time *A11 *A12 A11 A12

05 05 05 05

01 01 01 01

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12 12 12 12

09:20 09:19 09:15 09:15

M6205E-A

BDT Front Panel  Use the following keys to browse through the list of alarms:

7

3

NOTE A star ”*” in front of the alarm code indicates when the alarm has ended, if there is no star, the alarm conditions are present. For explanations about the alarm and status codes used in the history, please refer to chapter 4.5

 To clear the history memory during the presence of the screen: 1. ALARMS HISTORY 2. RESET HISTORY Press ESC To Exit  Press the key:

2 NOR/MAN  Now the following screen shows up: RESET HISTORY PRESS ENTER TO CONTINUE ESC To EXIT

 To clear the history press:

IMPORTANT Cancelling of the alarm history causes irreversible loss of important information necessary for the service and maintenance of the BDT. This operation is therefore recommended to be carried out only by competent personnel during service.

ENT

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BDT Manual

CHAPTER 6.3

\

CONFIGURATION OF INDICATION & ALARM LED’S

LED & Relay Configuration Industrial Chargers / Rectifiers Type BDT Content 1

LIST OF INDICATION & ALARM LED’S

2

2

CONFIGURATION OF THE RELAY CARDS

3

2.1

Relay Card ARC1

3

2.2

Relay Card ARC2

4

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

Description

Date

0

Emission

25.06.2013 A. Fischer D. Karrer

Issued

Checked

Approved

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M. Dreier

1/4

M320827-6206E100-0  STATRON 2017

BDT LED & Relay Configuration

1

LIST OF INDICATION & ALARM LED’s The function of the 10 LED’s was programmed according to the customer’s requirements of the system. In addition each LED has an individual colour. RED

Danger or alarm

Warning of potential dangers or statuses which require immediate action or close observation of the status displayed.

YELLOW

Caution

Changes or imminent changes of the normal operating conditions

GREEN

Safety

Indicates safe operating conditions or further operational procedure release

LED No. LED colour Description 1

Red

AC mains failure

2

Red

AC mains ON / healthy

3

Green

Float charge

4

Yellow

Boost charge

5

Red

Charger failure

6

Red

Charger high DC voltage

7

Red

Charger overload

8

Red

Rect./battery fuse failure

9

Red

Charging fault

10

Red

Battery test failure

Table 1 – LED Configuration

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M320827-6206E-100-0

BDT LED & Relay Configuration

2

CONFIGURATION OF THE RELAY CARDS The ARC card is used to communicate the BDT status and alarms to a remote location, by means of SPDT (Single-Pole-Double-Throw) voltage free contacts. The contacts are rated for 250V AC / 8A.

Figure 1 - ARC board layout

Following ARC cards are used in the BDT system:

2.1

Relay Card ARC1 Relay Description

M1 Terminal / Status

LED

RL1

Rectifier OK

16-17 17-18

Alarm OK

D7

RL2

Mains fault

13-14 14-15

Alarm OK

D8

RL3

U/V level for change over

10-11 11-12

Alarm OK

D9

RL4

-

7-8 8-9

Alarm OK

D10

RL5

-

4-5 5-6

Alarm OK

D11

RL6

-

1-2 2-3

Alarm OK

D12

Table 2 – ARC1 Relay mapping

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BDT LED & Relay Configuration 2.2

Relay Card ARC2 Relay Description

M1 Terminal / Status

LED

RL1

Mains fault

16-17 17-18

Alarm OK

D7

RL2

Discharge level 3

13-14 14-15

Alarm OK

D8

RL3

Common alarm

10-11 11-12

Alarm OK

D9

RL4

Battery faulty

7-8 8-9

Alarm OK

D10

RL5

Battery charger fail

4-5 5-6

Alarm OK

D11

RL6

Battery room ventilation failure

1-2 2-3

Alarm OK

D12

Table 3 – ARC2 Relay mapping

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BDT Manual

CHAPTER 6.4

\

TROUBLESHOOTING BDT

Troubleshooting Industrial Chargers / Rectifiers Type BDT Content 1

GENERAL ............................................................................................................ 2

2

TROUBLESHOOTING – ALARM DESCRIPTION ................................................... 3

2.1

Alarm A1 – Mains Fault ........................................................................................... 3

2.2

Alarm A2 – Blown Fuses ......................................................................................... 3

2.3

Alarm A3 – High Temperature ............................................................................... 3

2.4

Alarm A4 – Overload .............................................................................................. 4

2.5

Alarm A5 – Max Out Voltage ................................................................................ 4

2.6

Alarm A6 – Min Out Voltage .................................................................................. 4

2.7

Alarm A7 – Charging Fault ..................................................................................... 5

2.8

Alarm A8 – Fans Failure (Option) .......................................................................... 5

2.9

Alarm A9 – Open C. Breaker ................................................................................. 6

2.10

Alarm A10 – Earth Fault (Option) ........................................................................... 6

2.11

Alarm A11/A12/A13/A14 – Programmable alarms (Option) ............................. 6

2.12

Alarm A15 – EEProm Error ....................................................................................... 6

2.13

Alarm A16 – Emergency Volt ................................................................................ 7

2.14

Alarm A17 – Control loop error.............................................................................. 7

2.15

Alarm A18 – SW-R switched OFF (Option) ............................................................ 7

2.16

Alarm A32 – Cumulative Alarm ............................................................................. 7

2.17

Status S1 – Rectifier OK ........................................................................................... 8

2.18

Status S2 – Battery Discharge ................................................................................ 8

2.19

Status S3 – Battery Charge ..................................................................................... 8

2.20

Status S4 – Battery OK ............................................................................................. 9

2.21

Status S5 – Battery Test ........................................................................................... 9

3

SERVICE HOTLINE ............................................................................................. 10

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0 A

Description

Date

Emission Update of alarms

25.06.2013 A. Fischer D. Karrer M. Dreier 19.03.2014 A. Fischer J. Hunger M. Dreier

Issued

Checked

Approved

Page / of

1 / 10

M6207E-A  STATRON 2016

BDT Troubleshooting

1

GENERAL WARNING Never clear the event history of the charger in case of a failure!

Operational disturbances often have quite simple causes; the following selection of disturbances and remedies will be limited to such cases. For correcting faults having less obvious causes, a thorough knowledge of the specific charger electronics is required. Therefore, if it is found impossible to correct the fault on the basis of the recommendations given here, then the nearest service representative must be consulted. When any operational disturbance occurs, make sure that all the prevailing conditions, such as blown fuses, LED alarms, etc., are noted before anything is done to the charger. NOTE If any parts of the charger must be replaced, first switch OFF the BDT and disconnect it from mains, from battery and from the load. Furthermore it is advisable to have the schematic and parts list at hand during trouble shooting.

The trouble shooting procedures mentioned hereunder result from fault descriptions shown on the text display on the front panel. Starting from a particular alarm, the technician is given possible problem causes to check and correct. If it is not possible to locate the failure the supplier of the BDT has to be contacted immediately. (Service Hotline: Refer to section 3!) For an efficient help it is very important to have the correct reference of the equipment in trouble and an exact failure description:  The serial and order number (shown on the rating plate)  Status of the LED’s on the front panel  Display reading of the current screen and the alarm menu The alphanumeric display offers a complete diagnosis of the system, by showing 15 alarms and 4 operating status descriptions. Each alarm is associated with a code which memorizes it in the events history and a description in order to facilitate the troubleshooting. 6.4 / 2

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BDT Troubleshooting

2

TROUBLESHOOTING – ALARM DESCRIPTION

2.1

Alarm A1 – Mains Fault A1: Mains Fault Wrong sequence Out Of Tolerance

 BDT mains input failure due to:  1. wrong sequence  2. out of tolerance

Depending on which cause is shown, check the input phase sequences, or the input voltage and frequency, comparing them with the operating limits allowed in the technical specification.

2.2

Alarm A2 – Blown Fuses A2: Blown Fuses Blown Fuses On Bridge1 Bridge2

 BDT input fuses blown on the:  SCR bridge number 1  SCR bridge number 2

The SCR bridge number 1 is always present (6 pulse configuration). The SCR bridge number 2 is present only in the double bridge configuration (12 pulses configuration). When one of the fuses is blown, the relevant bridge is shutdown.

2.3

Alarm A3 – High Temperature A3: High Temperature  High temperature of the heat sink relevant to High Temperature the SCR bridge number 1 and SCR bridge number 2 if a 12 pulse rectifier is installed . The SCR bridge number 1 is always present (6 pulse configuration). The SCR bridge number 2 is present only in the double bridge configuration (12 pulses configuration). When one of the fuses is blown, the relevant bridge is shutdown.

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BDT Troubleshooting 2.4

Alarm A4 – Overload A4: Overload Rectifier Current > Than Nominal Current

 Iout total current supplied by BDT exceeds In

 The overload is managed as follows: - In < Iout < In*1.2 overload kept for 20 min. - In*1.2 < Iout < In*1.5 overload kept for 2 min. - Iout > In*1.5 overload kept for 20 sec.

At the end of the above mentioned time the BDT shuts down for 20 minutes. In this case the following screen is shown: A4: Thermal Image Rectifier Stopped For 20 Minutes After The Overload After 20 minutes the BDT starts up again automatically. If overload continues the countdown starts again. The cause for the overload must be traced externally.

2.5

Alarm A5 – Max Out Voltage A5: Max Out Voltage  Vout exceeds programmed max threshold. Stop for Out Voltage  Threshold depends on var. MAX_VRECT as follows: > Than Output Max Voltage If Vout > MAX_VRECT, the alarm is delayed for a programmable time. At the end of the delay time the BDT shuts down automatically and does not restart until it is reset.

2.6

Alarm A6 – Min Out Voltage A6: Min Out Voltage  Vout goes below programmed min threshold. Output Voltage  Threshold depends on var. MIN_VRECT as follows: < Than Output Min Voltage If Vout < MIN_VRECT, the alarm is delayed for a programmable time. At the end of the delay time the alarm becomes active. The alarm resets automatically if the condition Vout > MIN_VRECT returns.

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M6207E-A

BDT Troubleshooting 2.7

Alarm A7 – Charging Fault A7:Charging Fault Wrong Floating High Wrong Floating Low Safety Timer Active

 BDT charging system failure due to:  1. high floating voltage  2. low floating voltage  3. safety timer activation Wrong Floating High: If, in float operation, V_battery > MAX_VBAT the alarm is delayed for a programmable time. At the end of the delay time the BDT shuts down automatically and does not restart until it is reset. Wrong Floating Low: If, in float operation, V_battery < MIN_VBAT the alarms is activated after the programmable delay. The alarm is disabled during the charging operations of the battery when the battery current control operates. Safety Timer Active: If the safety timer operates during the boost charge, the BDT will return to floating charge. An alarm will occur and remain stored until a RESET is made. The same happens during manual charge operations. In this case, once the safety timer has operated the BDT returns to the starting voltage pre-set.

2.8

Alarm A8 – Fans Failure (Option) A8: Fans Failure Alarm From Fans Monitor Card

 The fan cooling monitoring has intervened.

The presence of fans depends on the type of cooling (forced or natural ventilation). For more information consult the schematic drawings. All fans must be checked for free rotation and dirt; in case they are defective they must be replaced.

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M6207E-A

BDT Troubleshooting 2.9

Alarm A9 – Open C. Breaker A9: Open C. Breaker RICB Open BCB Open ROCB Open

 One of the breakers of the BDT is open:  1. mains input breaker  2. battery breaker  3. output breaker

The presence and the type of the breakers depend on the BDT configuration. For more information consult the schematic drawings. The respective switch(es) must be checked and closed.

2.10 Alarm A10 – Earth Fault (Option) A10: Earth Fault Alarm From Earth Fault Monitor Card

 The earth fault relay signal is activated due to a leakage towards earth from one of the controlled poles.

The presence and type of earth fault relay depends on the BDT configuration. For more information consult the schematic drawings. The earth fault must be traced by switching off loads (including battery & inverters / converters) one after another. If the earth fault lies within the charger please contact the supplier.

2.11 Alarm A11/A12/A13/A14 – Programmable alarms (Option) The alarms A11, A12, A13 and A14 are freely programmable (Option). For more information please refer to the customer-specific documentation in chapter 8.

2.12 Alarm A15 – EEProm Error A15: EEProm Error Internal Error Contact the Service

 An internal error has occurred.  It is necessary to contact the Supplier.

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BDT Troubleshooting 2.13 Alarm A16 – Emergency Volt A16: Emergency Level  The output voltage Vout of the BDT is forced Output Voltage to a programmed fixed level. Forced At  Such level depends on the programming The Emergency and is forced by means an external contact. The charger has been forced to emergency operation from external.

The reason for this alarm must be checked externally. The BDT automatically switches back to normal operation after the external activation has been switched off.

2.14 Alarm A17 – Control loop error A17: Control Loop Error

 The feed-back voltage measured for the control loop is not correctly read.

The BDT shuts down automatically and does not restart until it is reset. Check the feed-back protection.

2.15 Alarm A18 – SW-R switched OFF (Option) A18: SW-R switched OFF  The optional operation switch is in OFF position.

The BDT is switched OFF by the optional operation switch. Check the connection to M18:19-20 of the back panel.

2.16 Alarm A32 – Cumulative Alarm A32: Cumulative Alarm

 This common alarm is activated, if one of the alarms A1 to A17 is active.

Remove the active alarms from A1 to A17.

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BDT Troubleshooting 2.17 Status S1 – Rectifier OK S1: Rectifier OK No Active Alarms Present

 No alarms are active.

2.18 Status S2 – Battery Discharge S2:Battery Discharge Level1 Level2 Level3

 The battery is in discharge (e.g. mains failure)  the discharge has reached the 1st Level  the discharge has reached the 2nd Level  the discharge has reached the 3rd Level

During the battery discharge the BDT monitors the voltage and signals whenever the battery reaches one or more programmable discharge levels.

2.19 Status S3 – Battery Charge S3: Rectifier ON Float Charge Mode

S3: Rectifier ON Boost Charge Mode

S3: Rectifier ON

 The BDT operates in the following mode:  Floating Charge

 The BDT operates in the following mode:  Boost Charge

 The BDT operates in the following mode:

Timed Boost Charge  Timed Boost Charge

S3: Rectifier ON Manual Charge Mode

 The BDT operates in the following mode:  Manual Charge

The choices select out depend on the type of battery installed. For more information consult the battery specification. The recharging procedures are described in the “General BDT Description” in chapter 6. The actual charging mode is displayed.

6.4 / 8

M6207E-A

BDT Troubleshooting 2.20 Status S4 – Battery OK  The battery is healthy as:  1. it is connected to the load  2. the last battery test was OK.

S4: Battery OK Battery Connected Battery Test OK

The state of the battery is being displayed. The battery test can either be started manually or automatically, depending on the settings, the status of charge and the result of the previous test. In case one of the tested conditions is not ok, the status changes as follows: S4: Battery Not OK  The battery is not healthy as: Batt. Not Connect.  1. it is not connected to the load Battery Test Not OK  2. the last battery test was not OK. The alarm Battery Test not OK does not reset automatically. It is necessary to reset it, after checking and repairing the battery. The choices to carry out, depends on the type of battery installed. For more information consult the battery specification.

2.21 Status S5 – Battery Test S5: Battery Test

 The Battery test is in progress

6.4 / 9

M6207E-A

BDT Troubleshooting

3

SERVICE HOTLINE Our representatives will be pleased to provide information on BDT or other products within our product range, or contact Statron AG Industrie Nord CH5506 Mägenwil Switzerland Phone:

+41 62 887 4 887

Fax:

+41 62 887 4 888

E-Mail:

[email protected]

6.4 / 10

M6207E-A

BDT Manual

CHAPTER 7

\

MAINTENANCE

BDT Manual

CHAPTER 7.1

\

MAINTENANCE OF INDUSTRIAL POWER SUPPLY SYSTEMS

Maintenance Industrial Power Supply Systems

Content 1

GENERAL

2

2

PERIODIC CHECKS

3

3

TECHNICAL INSPECTION

4

4

COMPONENT REPLACEMENT SCHEDULE

4

5

SERVICE HOTLINE

5

5.1

MAINTENANCE & SERVICE CONTRACTS

5

5.2

CUSTOMISED TRAINING SESSIONS

5

Statron AG  Industrie Nord  CH-5506 Maegenwil  http//www.statron.com Rev.

0 1

Description

Date

Emission General update

25.06.2013 A. Fischer D. Karrer 23.03.2016 M.Eigenmann P.Keller

Issued

Checked

Approved

Page / of

M. Dreier M. Dreier

1/5

M6003E-1  STATRON 2016

Maintenance of industrial systems

1 GENERAL Industrial power supply systems are purely static systems (except fans); therefore they only require a limited scope of maintenance activities. The frequency of maintenance mainly depends on ambient conditions such as dust, aggressive atmosphere, heat and humidity. WARNING The system may only be maintained and repaired by trained and qualified personnel.

7/2

M6003E-1

Maintenance of industrial systems

2 PERIODIC CHECKS As a preventive measure it is recommended to perform the periodic checks annually for systems working under normal conditions and semiannually for systems under harsh environmental conditions. The periodic checks include the following: 

Visual check of the wiring, terminals and all other component / subassemblies for unusual signs of degradation (burned areas, leaking capacitors). Clean the cabinet air intakes and outlets if dust is accumulated. In case cleaning inside the cabinet is necessary this should be done only with the system switched off or on manual bypass. It is recommended to ensure proper filtering of the air which enters the room

CAUTION Do not use compressed air under any circumstances, as dust particles may get into the system and cause faults.



Measure and note all input, output & battery voltages/currents of the unit with a calibrated multi-meter and also record the respective voltages and the load current from the front panel.



Persisting alarm indications or incorrect operation conditions must be recorded and reset.



Measure and note the room temperature.



Make a simple functional check by simulating a mains failure. (Refer to the operating instructions!)



Perform battery maintenance according separate manufacturer manual.

It is recommended to note all periodic measurements and checks in a record book.

7/3

M6003E-1

Maintenance of industrial systems

3 TECHNICAL INSPECTION A full scale technical inspection is recommended to be made every 3 to 5 years. For this inspection the system has to be switched OFF and isolated. The technical inspection covers the following points: 

Scope as under “Periodic checks”



Checking of the wiring and tightening of all bolted connections.



Replace of components according the component replacement schedule.



Checking and adjustment (if deemed necessary) of the electronic circuits (to be done by well trained personnel only).



Full functional check according the corresponding procedures.

4 COMPONENT REPLACEMENT SCHEDULE Statron specifies the following components / subassemblies to be replaced during the service life due to wear and tear effects. Designation Schematic Reference

Replacement Cycle

Note

Fans

Exxx

3 - 5 years

Fan monitoring may apply

DC Filter Capacitor

Cxx

9 years

Valid for max. 40°C ambient temperature and 70% average load level. (*)

AC Filter Capacitor

Cxx

9 years

Valid for max. 40°C ambient temperature and 70% average load level. (*)

Controllers, Power supplies

Axx

10 years

Valid for max. 40°C ambient temperature. (*)

Power stacks /drivers

Axx

20 years

Valid for max. 40°C ambient temperature and 70% average load level. (*)

Dust Filters

-

Depending on contamination

If fitted

(*) Replacement should be sooner for higher operating temperature or higher average loading.

7/4

M6003E-1

Maintenance of industrial systems

5 SERVICE HOTLINE Consult the nearest Statron Customer Service Centre for an appropriate service / spare parts package. For details of your nearest service centre please go to www.statron.com or contact us at: Statron AG Industrie Nord CH5506 Mägenwil Switzerland Phone:

+41 62 887 4 887

Fax:

+41 62 887 4 888

E-Mail:

[email protected]

5.1 MAINTENANCE & SERVICE CONTRACTS If you require a system check at regular intervals, please contact us. We will be pleased to submit a detailed overview of the individual contracts with all the benefits offered. 

Contract PLUS



Contract PREMIUM



Contract PREMIUM +

5.2 CUSTOMISED TRAINING SESSIONS At one of our training centre several levels of UPS education are available. With the installed base of training units in our training rooms, practical system operation training is guaranteed for each individual lesson. 

Level 1 Operation training



Level 2 Commissioning and Maintenance training



Level 3 Service training



Customized / UPS design training

Please contact one of our service centers for more details.

7/5

M6003E-1

BDT Manual

CHAPTER 8

\

PROJECT SPECIFIC DOCUMENTS

BDT Manual

CHAPTER 8.1

 SINGLE LINE & GA DRAWING  SCHEMATIC AND WIRING DIAGRAM  PART LIST

B

C

D

3

4

5

6

7

8

A

110V DC GENERAL ARRANGEMENT DRAWING

71E / 2015 / MELCO / COMN / E45 / 14403

PART LIST FOR 110V DC SYSTEM

71E / 2015 / MELCO / COMN / E45 / 14402

110V DC SYSTEM SINGLE LINE DIAGRAM

C-2

71E / 2015 / MELCO / COMN / E45 / 14406

110V DC SYSTEM SCHEMATIC & TERMINAL DRAWING

C-2

C-1,2

B

SYSTEM CUSTOMER END USER PROJECT PLANT LOCATION

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

110 BDT 500, 450A@ 50°C MITSUBISHI ELECTRIC CORPORATION FEWA 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES UAE

C

ELECTRICITY SECTOR, P.O.BOX:1672, DUBAI

D

SERIAL-NO.

320827-01/02/03-CHG-01/02 CHARGER-01&02 320827-01/02/03-DVR-01/02 DVR+DCDB-01&02 320827-01/02/03-BPB-01/02 BATTERY PROTECTION BOX-01&02

FEWA CONTRACT NO: 71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES 132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN SWITZERLAND

F

Refer to protection notice ISO 16016

E

E

71E/2015/MELCO/COMN/E45/14405

AS DELIVERED

REVISION STATUS

09.01.2017

GVK

GVK

09.01.2017

PKE

PKE

09.01.2017

YRV

YRV

110V DC GENERAL ARRANGEMENT DRAWING

04 001 002 014 /

REV. 04 REV. 03 REV. 00 REV. STATUS

002 03.07.2017 27.04.2017 09.01.2017 DATE

1

BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

CUST. REF.:

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A320827-01-CHG-01 7

FUNCTION UNIT: SHEET

TOT. PAGES

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SHEET LIST SHEET

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A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

DESCRIPTION

REVISIONS

SHEET

DESCRIPTION

REVISIONS

00 01 02 03 04 X

001

TITLE SHEET

002

INDEX

X

003

SYMBOLS & LETTERS

X

004

SINGLE LINE DIAGRAM - CHARGER 1&2

X

005

SINGLE LINE DIAGRAM - DVR+DCDB 1&2

X

006

MECH. DRAWING SYSTEM - FRONT VIEW

X

007

MECH. DRAWING SYSTEM - SIDE VIEW

X

008

MECH. DRAWING SYSTEM - REAR VIEW

X

009

MECH. DRAWING SYSTEM - BASE PLANT

X

010

FRONT PANEL VIEW CHARGER

X

011

FRONT PANEL VIEW DVR + DCDB 1

X

012

FRONT PANEL VIEW DVR + DCDB 2

X

013

MECH. DRAWING BATTERY FUSE BOX 1&2

X

014

MIMIC DIAGRAM

X

00 01 02 03

B

C

D

F

E

Refer to protection notice ISO 16016

E

Note :

001

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

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003 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

CUST. REF.:

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TOT. PAGES

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© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

D

F

E

Refer to protection notice ISO 16016

E

002

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

1

004 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

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FUNCTION UNIT: SHEET

TOT. PAGES

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F

D

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F (=NE00+NE) (71E / 2015 / MELCO / COMN / E13 / 11205)

C

FROM DCDB-2 (=NL001+NL01)

(=NE00+NE) (71E / 2015 / MELCO / COMN / E13 / 11205)

REV. 04 REV. 03 REV. 00 REV. STATUS

1 TO DCDB-1 (=NK001+NK01)

=NF00+NE (-F17-16A) (71E / 2015 / MELCO / COMN / E14 / 11304)

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 2

03.07.2017 27.04.2017 09.01.2017 DATE BNB SRK GVK DRAWN PKE PKE PKE APPR.

2

3

YRV YRV YRV REL.

3

4

CONTRACT NO: 71E/2015 4

5

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

6

110 BDT 500 SINGLE LINE DIAGRAM - CHARGER 1&2

SWITZERLAND

6

7

CUST. REF.:

DOC-N0.

A320827-01-CHG-01 7

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C

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003 005

FUNCTION UNIT: SHEET

004

TOT. PAGES

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014

F

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5

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A

B

FROM CHARGER-1 (=NK00+G11)

B

3

TO DCDB-2 (=NL00+G11)

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

D

FROM DCDB-1 (=NK00+G11)

TO CHARGER-2 (=NL00+G11)

D

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

F

Refer to protection notice ISO 16016

E

E

004

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

1

006 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 SINGLE LINE DIAGRAM - DVR+DCDB 1&2 SWITZERLAND

CONTRACT NO: 71E/2015 3

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CUST. REF.: DOC-N0.

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TOT. PAGES

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SIDE SEGREGATION

SIDE SEGREGATION

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1

D

CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.1/ SHEET No. 6

CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.2/ SHEET No. 7

CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.3/ SHEET No. 8

CUT-OUT ACC. TO C320827-01-CHG-01 MECH. DWG No.1/ SHEET No. 6

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005

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

1

007 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 MECH. DRAWING SYSTEM - FRONT VIEW SWITZERLAND

CONTRACT NO: 71E/2015 3

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A320827-01-CHG-01 7

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TOT. PAGES

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1

D

F

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Refer to protection notice ISO 16016

E

006

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

1

008 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 MECH. DRAWING SYSTEM - SIDE VIEW SWITZERLAND

CONTRACT NO: 71E/2015 3

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Refer to protection notice ISO 16016

E

007

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

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009 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 MECH. DRAWING SYSTEM - REAR VIEW SWITZERLAND

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Ø12,5mm FIXING TO FLOOR

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A

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© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS

MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS

MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS

C

MODULAR ALLUMINIUM GLANDPLATE 3mm THICKNESS

D

F

E

Refer to protection notice ISO 16016

E

008

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

1

010 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 MECH. DRAWING SYSTEM - BASE PLANT SWITZERLAND

CONTRACT NO: 71E/2015 3

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TOT. PAGES

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014 8

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Analog instruments:

-P11

-P12

-SV

-SA

-P1

-P2

5

3

4

R

AC MAINS FAILURE

G

AC MAINS ON / HEALTHY

G

FLOAT CHARGE

Y

BOOST CHARGE

R

CHARGER FAILURE

R

CHARGER HIGH DC VOLTAGE

R

CHARGER OVERLOAD

R

RECT./BATTERY FUSE FAILURE

R

CHARGING FAULT

R

BATTERY TEST FAILURE

S

S

ON / OFF

CLOCK

1

ESC EXIT

BOOST

S MEASURES

2

4

5

6

+

-

8

9

0

PARAMETER

STATUS

S ALARMS

3

NOR/MAN

RESET

7 ENT

HISTORY

E

Refer to protection notice ISO 16016

-P11 -SV -P12 -SA -P1 -P2 -P3

-P3

2 1

LED TEST

F

7

A

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

: : : : : : :

AC INPUT VOLTAGE 0-500VAC ±1,5% VOLTMETER SELECTOR AC INPUT CURRENT 0-250AAC ±1,5% AMMETER SELECTOR DC OUTPUT VOLTAGE 0-200VDC ±1,5% DC OUTPUT CURRENT 0-800ADC ±1,5% BATTERY CURRENT 400-0-400ADC ±1,5%

C

ALARMS A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A32

DESCRIPTION Mains Fault Blown Fuses High Temperature Overload / Thermal Image Max. Output Voltage Min. Output Voltage Charging Fault Fans Failure Open Circuit Breaker Earth Fault Common Alarm Battery Faulty Battery Charger Fail Charger Output Fail EPROM Error Emergency Level Error Control Loop SW-R Off Battery Test Failure Common Alarm

STATUS S1 S2 S3 S4 S5

DESCRIPTION Rectifier OK Battery Discharge Level 1-3 Battery Charge Mode (Float/Boost/Manual) Battery OK Battery Under Test

D

MEASURE INPUT OUTPUT

DESCRIPTION 3xVac/ Iac, Hz, kVA, PF Output Vdc/ Idc, Battery Vdc/ Idc

Ing 0

Battery Room Ventilation Failure (Boost Inhibit) DVR Failure (Emergency Level) Battery Circuit Fault

Ing 1 Ing 2

E

009

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

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011 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

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5

6

B

A320827-01-CHG-01 7

FUNCTION UNIT: SHEET

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-P4 : LOAD VOLTAGE -P5 : LOAD CURRENT

8

0-150VDC ±1,5% 0-250ADC ±1,5%

B

-P5 C

-H11 -H12 -H13 -H14 -S11 -S12

D

Lamps: -H11 -H12/-S12 -H13 -H14 -S11 -H15 -H16 -H17 -H18 -H19 -S2 -S3 -S4

-H15 -H16 -H17 -H18 -H19 INSTALLED INSIDE THE CABINET

Refer to protection notice ISO 16016

E

F

7

Analog instruments:

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

6

A

-P4 C

5

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-S2

-S4

-S3

: : : : : : : : : : : : :

DCDB 1 INCOMER TRIP - RED BATTERY 1 ELECTROLYTE LEVEL LOW/RESET - RED BATTERY 1 CIRCUIT FAULT - RED DVR 1 FAIL - RED LAMP TEST/RESET DVR FAIL ALARM DCDB 1 LOW DC VOLTAGE - RED DCDB 1 HIGH DC VOLTAGE - RED DCDB 1 FEEDER TRIP - RED DCDB 1 +VE EARTH FAULT - RED DCDB 1 -VE EARTH FAULT - RED AUTO/MANUAL KEY LOCKED 2 POSITION SWITCH MANUAL RESET PUSH BUTTON CHARGER-1 FEED/ CHARGER-2 FEED KEY LOCKED 3 POSITION SWITCH

010

REV. 04 REV. 03 REV. 00 REV. STATUS

03.07.2017 27.04.2017 09.01.2017 DATE

1

012 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

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5

6

A320827-01-CHG-01 7

FUNCTION UNIT: SHEET

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-P4 : LOAD VOLTAGE -P5 : LOAD CURRENT

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0-150VDC ±1,5% 0-250ADC ±1,5%

B

-P5 C

-H21 -H22 -H23 -H24 -S21 -S22

D

Lamps: -H21 -H22/-S22 -H23 -H24 -S21 -H25 -H26 -H27 -H28 -H29

-H25 -H26 -H27 -H28 -H29

Refer to protection notice ISO 16016

E

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Analog instruments:

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

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A

-P4 C

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: : : : : : : : : :

DCDB 2 INCOMER TRIP - RED BATTERY 2 ELECTROLYTE LEVEL LOW/RESET - RED BATTERY 2 CIRCUIT FAULT - RED DVR 2 FAIL - RED LAMP TEST/RESET DVR FAIL ALARM DCDB 2 LOW DC VOLTAGE - RED DCDB 2 HIGH DC VOLTAGE - RED DCDB 2 FEEDER TRIP - RED DCDB 2 +VE EARTH FAULT - RED DCDB 2 -VE EARTH FAULT - RED

011

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013 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

CUST. REF.:

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5

6

A320827-01-CHG-01 7

FUNCTION UNIT: SHEET

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Refer to protection notice ISO 16016

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012

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03.07.2017 27.04.2017 09.01.2017 DATE

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014 BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 MECH. DRAWING BATTERY FUSE BOX 1&2 SWITZERLAND

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03.07.2017 27.04.2017 09.01.2017 DATE

1

/ BNB SRK GVK DRAWN

PKE PKE PKE APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO: 71E/2015 3

CUST. REF.:

110 BDT 500 MIMIC DIAGRAM 4

5

6

A320827-01-CHG-01 7

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FUNCTION UNIT: SHEET

TOT. PAGES

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2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

3

4

5

6

A

CAUTION COLOR CODE: POWER WIRE: R (L1) - PHASE: S (L2) - PHASE: T (L3) - PHASE: NEUTRAL: EARTH: DC POSITIVE: DC NEGATIV:

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

8

110V SCHEMATIC AND TERMINAL DRAWING BLACK MARKED WITH "RED" SHRINK TUBE AT BOTH END BLACK MARKED WITH "YELLOW" SHRINK TUBE AT BOTH END BLACK MARKED WITH "BLUE" SHRINK TUBE AT BOTH END BLACK GREEN / YELLOW BLACK MARKED WITH "RED" SHRINK TUBE AT BOTH END BLACK

CONTROL CIRCUIT (SIGNALS):

C

7

R (L1) - PHASE: S (L2) - PHASE: T (L3) - PHASE: NEUTRAL: SIGNALS: DC POSITIVE: DC NEGATIV:

BLACK BLACK BLACK BLACK BLACK BLACK BLACK

SYSTEM CUSTOMER END USER PROJECT PLANT LOCATION

110 BDT 500, 450A@ 50°C MITSUBISHI ELECTRIC CORPORATION CABLE SIZE: ALL NOT MARKED WIRES ARE 0.75 mm2 FEWA 132/33/11kV SUBSTATION WORKS IN NORTHERN EMIRATES UAE

SERIAL-NO.

320827-01/02/03-CHG-01/02 CHARGER-01&02 320827-01/02/03-DVR-01/02 DVR+DCDB-01&02 320827-01/02/03-BPB-01/02 BATTERY PROTECTION BOX-01&02

B 71E/2015/MELCO/COMN/E45/14405

110V DC GENERAL ARRANGEMENT DRAWING

C2

71E/2015/MELCO/COMN/E45/14403

PART LIST FOR 110V DC SYSTEM

C1

71E/2015/MELCO/COMN/E45/14402

110V DC SYSTEM SINGLE LINE DIAGRAM

C2

C

ELECTRICITY SECTOR, P.O.BOX:1672, DUBAI

D

FEWA CONTRACT NO: 71E/2015 132/33/11kV SUBSTATION WORKS IN NORTH EMIRATES 132/33/11kV SUBSTATIONS AT TAMN , JUMN & ECMN

F

Refer to protection notice ISO 16016

E

AS DELIVERED

REVISION STATUS

E

SWITZERLAND

71E/2015/MELCO/COMN/E45/14406 18.01.2017

SRK

SRK

18.01.2017

RKO

RKO

18.01.2017

YRV

YRV

110V DC SCHEMATIC AND TERMINAL DRAWING

04 001 002 085

/

REV.04 REV.03 REV.00 REV. STATUS

2 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 TITLE SHEET 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

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4

5

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SHEET LIST SHEET

DESCRIPTION

SHEET

REVISIONS

DESCRIPTION

REVISIONS

0 1 2 3 4 5 6 7 8 9

Refer to protection notice ISO 16016

E

F

2

A

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

0 1 2 3 4 5 6 7 8 9

1

TITLE SHEET

X

27

DVR01 : PLC CONTROL LOGIC

X

2

INDEX

X

28

DVR01 : INSTRUMENTS AND TRANSDUCERS

X

3

INDEX

X

29

DVR01 : LAMPS

X

4

SYMBOLS AND LEGENDS

X

30

DVR01 : LAMPS

X

5

SYMBOLS AND LEGENDS

X

31

DVR01 : FEEDERS

X

6

CHG01: BDT INPUT

X

32

DVR01 : SIGNALIZATION

X

7

CHG01: RECTIFIER BRIDGE

X

33

DVR01 : SIGNAL TO DCS

X

8

CHG01: OUTPUT BRIDGE

X

34

DVR01 : SIGNAL TO DCS

X

9

CHG01: BATTERY

X

35

DVR01 : INTERCONNECTIONS

X

10

CHG01: OUTPUT

X

36

DVR01 : INTERCONNECTIONS

X

11

CHG01: CONTROLLER

X

37

CHG02: BDT INPUT

X

12

CHG01: INTERFACE

X

38

CHG02: RECTIFIER BRIDGE

X

13

CHG01: INTERFACE

X

39

CHG02: OUTPUT BRIDGE

X

14

CHG01: INPUT

X

40

CHG02: BATTERY

X

15

CHG01: MEASURING

X

41

CHG02: OUTPUT

X

16

CHG01: HEATING, LIGHTING AND SOCKET

X

42

CHG02: CONTROLLER

X

17

CHG01: VENTILATION BRIDGE

X

43

CHG02: INTERFACE

X

18

CHG01: SIGNALS TO DCS

X

44

CHG02: INTERFACE

X

19

CHG01: SIGNALS TO DCS

X

45

CHG02: INPUT

X

20

BPB01: BATTERY PROTECTION BOX

X

46

CHG02: MEASURING

X

21

DVR01 : VOLTAGE DROPPER DIODES

X

47

CHG02: HEATING, LIGHTING AND SOCKET

X

22

DVR01 : VOLTAGE DROPPER CONTROLLER

X

48

CHG02: VENTILATION BRIDGE

X

23

DVR01: HEATING AND LIGHTING

X

49

CHG02: SIGNALS TO DCS

X

24

DVR01 : MEASURING AND ALARMS

X

50

CHG02: SIGNALS TO DCS

X

25

DVR01 : MULTIALARM BOARD

X

51

BPB02: BATTERY PROTECTION BOX

X

26

DVR01 : INCOMER & BUSCOUPLER

X

52

DVR02 : VOLTAGE DROPPER DIODES

X

B

C

D

E

Note :

3

1

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 INDEX 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

2

85 8

B

C

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4

5

6

7

8

SHEET LIST SHEET

DESCRIPTION

SHEET

REVISIONS

DESCRIPTION

REVISIONS

0 1 2 3 4 5 6 7 8 9

Refer to protection notice ISO 16016

E

F

2

A

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

0 1 2 3 4 5 6 7 8 9

53

DVR02 : VOLTAGE DROPPER CONTROLLER

X

79

DVR02: TERMINAL LIST

X

54

DVR02: HEATING AND LIGHTING

X

80

DVR02: TERMINAL LIST

X

55

DVR02 : MEASURING AND ALARMS

X

81

DVR02: TERMINAL LIST

X

56

DVR02 : MULTIALARM BOARD

X

82

DVR02: TERMINAL LIST

X

57

DVR02 : INCOMER

X

83

DVR02: TERMINAL LIST

X

58

DVR02 : INSTRUMENTS AND TRANSDUCERS

X

84

DVR02: TERMINAL LIST

X

59

DVR02 : LAMPS

X

85

DVR02: TERMINAL LIST

X

60

DVR02 : LAMPS

X

61

DVR02 : FEEDERS

X

62

DVR01&02 : INTER CONNECTIONS

X

63

DVR02 : SIGNALIZATION

X

64

DVR02 : SIGNAL TO DCS

X

65

DVR02 : SIGNAL TO DCS

X

66

DVR02 : INTER CONNECTIONS

X

67

DVR02 : INTER CONNECTIONS

X

68

CHG01: TERMINAL LIST

X

69

BPB01: TERMINAL LIST

X

70

CHG02: TERMINAL LIST

X

71

BPB02: TERMINAL LIST

X

72

DVR01: TERMINAL LIST

X

73

DVR01: TERMINAL LIST

X

74

DVR01: TERMINAL LIST

X

75

DVR01: TERMINAL LIST

X

76

DVR01: TERMINAL LIST

X

77

DVR01: TERMINAL LIST

X

78

DVR01: TERMINAL LIST

X

B

C

D

E

Note :

2

REV.04 REV.03 REV.00 REV. STATUS

4 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 INDEX 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

3

85 8

ARC2

1-10

1-10

1-10 ARC1

ARC3

UPS

POTM.

ING0

ING1

ING2

M-INP

TEMP

+24V

0V

TO UPS

-

U-OUT.

+

-

ON/OFF

TB1

TB2

6

Description

7

Symbol

File

8

A

Description

A2014-00

RECTIFIER BACK PANEL

F0031-00

CONTROL FUSE ISOLATOR

A2014-02

RECTIFIER CONTROLLER CARD

F0031-20

CONTROL FUSE ISOLATOR

RESET

PAR-SW

EARTH F.

FMC

FB1

ROCB

FB2

I-BATT.

BCB

I-DIFF. 12P

I-TOT. L3

RICB

AC-SYNC. L2

L1

+

L3

+

CI-R

MAINS PS L2

5

1-10

L1

1-10

A0033-00

1-10 COM

LED

U-BATT.

+

FP

1-10

1-10

1-20

3P SEL-SW SELECTOR SWITCH

INPUT

File

Symbol

+

CHARGER 2 FEED

CHARGER 1 FEED

Description CI-S

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

4

-

CONVERTER

OUTPUT

INPUT 3

GRD

INP4

INP5

INP3

INP2

INP1

GRD

INPUT 2

EFD -

EFD +

BAT -

MID

INPUT 1

PROGRAMING

POWER SUPPLY

BAT +

LOAD-

LOAD+

PS -ve

B PS +ve

B

File

Symbol

3

-

A

2

-

1

INPUT 4

J3 6 1

9 5

RS 232 INTERFACE RELAY CARD 1

1-10

A0298-00

MULTI ALARM BOARD WITH EARTH FAULT

A0299-00

DVR CARD

A0342-00

FAN MONITOR CARD

A0354-00

INPUT FILTER PCB

A2014_01 RECTIFIER POWER SUPPLY CARD

F0032-00

CONTROL FUSE ISOLATOR

H0037-00

LIGHTING

1-10

NO2

NC2

C2

C1

NO1

C2

NO2

NC1

NC2

C1

NO1

NC1

C2

NO2

NC2

C1

NO1

NC1

C2

NO2

NC2

C1

NO1

NC1

C2

NO2

NC2

C1

NO1

NC1

MULTI ALARM RELAY CARD

OK

FAIL

REL 1.1

1NO 1C 1NC

1-10

A2110-00

INTERFACE CARD

9

ING2

B0026-10

TEMPERATURE SENSOR

K33

ϑ

M

1-10

I

A M1 G

A M2 G

A M3 G

A M4 G

A M5 G

A M6 G

A M7 G

A2005-00

B0029-00

FIRING CARD

I

OFF

NO1

C1

NC1

2NO 2C 2NC

ING1

A2097-00

Relay with integrated block diode

C

6

ING0

RLY6

COM

N CH6 L

RLY5

ON

N CH5 L

FAIL

OK

N CH4 L

5

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

N CH3 L

RLY4

1

D

N CH2 L

RLY3

HIGH

LOW

C2

NO2

NC2

NO1

C1

NC1

C2

NO2

NC2

C1

NC1

NO1

C2

NO2

NC2

NO1

C1

NC1

C2

NO2

NC2

REL 1.2

N CH1 L

RLY2

RESET

L AC N

C

FP

RLY1

C2

5

NO2

9

NC2

J3 6 1

RS 232 INTERFACE

NO1

RLY1

NC1

INPUT 2

RLY2

RLY3

C1

INPUT 1

PROGRAMING

LOAD-

LOAD+

BAT +

BAT -

UB

UB

-0V

-0V

+24V

POWER SUPPLY

RLY4

XC

+24V

C

1-10

RELAY CARD 2

A1

A11 A2

U1 U2

Q103

Motorized MCCB

R7O

Shunt

I

THERMOSTAT

D

A2006-00

SNUBBER CARD

B3008-00

HYDROSTAT

S2

Push-Button Command NO

(FRONT PANEL)

ϑ

1-20

1-10

F

Refer to protection notice ISO 16016

E

RELAY CARD 1-10

RL6

RL5

RL4

RL3

RL2

RL1

A2008-00

RECTIFIER DISP. WITH KEY PAD

E0025-00

SOCKET

S102DX

A2009-00

RECTIFIER LED INTERFACE CARD

E0097-00

HEATER

S116

A2010-00

RECTIFIER RELAY CARD

E1148-00

BRIDGE FAN SMALL

M 1AC

Two position selector NO (return from right)

Fuse Load Isolator

S0014-00

E

DOOR SWITCH

3

REV.04 REV.03 REV.00 REV. STATUS

5 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 SYMBOLS AND LEGENDS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

4

85 8

A

B

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

2

Symbol 2

4

6

1

5

8

8

2

6

1

5

File

6

Description

7

Symbol

File

Description

S0015-00

V - SELECT SWITCH

_F102-00

MCB THERMAL AND MAGNETIC

_T003-50

TRANSFORMER

S0025-00

A - SELECT SWITCH

_F202-00

CONTROL FUSE ISOLATOR

_T901-01

CURRENT TRANSFORMER

8

A

B

T0037-00

TRANSFORMER

_K011-00

CONTACTOR WITH TRANSIL DIODE

_T901-03

CURRENT TRANSFORMER

T0330-00

TRANSFORMER

_L001-00

CHOKE

_U901-00

HALL CURRENT TRANSFORMER

U1055-00

DC/DC CONVERTER

I

_P001-00

AMMETER

_U901-10

HALL CURRENT TRANSFORMER

Z0002-00

OUTPUT RFI FILTER

U

_P005-10

VOLTMETER

_V001-00

DROPPING DIODES

Z0003-00

INPUT RFI FILTER

_Q003-00

MCCB

_V010-10

DROPPING DIODES

OUTPUT

I>

I>

C

I>

D

_C001-00

DC CAPACITOR

_R001-10

RESISTOR

_V101-00

_E001-00

HEAT SINK

_R860-00

POTENTIOMETER

_W004-00 BRIDGE BUS BAR

_F001-20

FUSE

_R907-10

SHUNT RESISTANCE

_W904-00 COPPER BAR

_F002-20

FUSE

_S002-00

LOAD SWITCH

THYRISTOR MODULES

E

M

Refer to protection notice ISO 16016

E

I

BLK127

I I A1

ON

A11 A2

OFF

Motorized MCCB

COM

U1 U2

F

Symbol

5

I

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

Description

4

U

INPUT

C

File

3

6

4

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 SYMBOLS AND LEGENDS 4

5

6

S320827-01-CHG-01 7

F

FUNCTION UNIT: SHEET

TOT. PAGES

5

85 8

4

5

6

7

8

A P1

-T13

-T11

P2

S2

S1

P1

-T14

-T001-P1 1

2

3

P2

S2

S1

P1

-T15 S2

S1 31

41 11.5D 42

11.5E 14 11.5E 22 11.5E 32

21

13

5 6

4

2

3

5

4

6

7.1D

4

7.1D

15.6B 15.6B

B

15.6B

1.5 mm2 [SC]

-S014-21 -S014-18 -S014-16 -S014-20

1

-X001-L3

1.5 mm2

15.4B 15.4B 15.4B 15.4B

12 14

ON

3

-T001-P3

-X001-L2

2

2

1.5 mm2 [SC]

-X001-L1

OFF

-T001-P2

P2

50 mm2

-S1

-T12 1

250/5A, 6VA

200A

4

80-130-180A/0.1A

250/5A, 6VA

-F10

7.1D

80-130-180A/0.1A

250/5A, 6VA

3

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

D

6

4

-F12 6A - Gg

C 5

3

CONT. FUSE

1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

LOAD SWITCH

2

14.6C 11

200A

D

PE

-X01

TRANSFORMER

N

2S3

1S3

2S2

-A061-M8-3 11.1D

-A061-M8-2 11.1D

11.1D

-A061-M8-1

-A061-M20-7 11.4E

-A061-M20-4 11.4E

-A061-M20-1 11.3E

-A061-M1-7 11.3E

11.3E

=NE00+NE -3Q3 250A

1S2

11.3E

3x415V AC +/- 10% ,50 Hz +/-5% TN, Icc = 32 kA

-A061-M1-4

PE

N

-X01

-X01 L3

-X01 L2

E -A061-M1-1

Refer to protection notice ISO 16016

L1

CHARGER INPUT

E

F

-X01

INPUT RFI FILTER

P3

P1

PB273

2S1

RI

-T10 1S1

RU

SI

1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

SU

TI

25 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

TU

RFI FILTER

-Z1

P2

2,5 mm2 [SC]

71E/2015/MELCO/COMN/E13/11205

R

Y

B

5

REV.04 REV.03 REV.00 REV. STATUS

7 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: BDT INPUT 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

6

85 8

4

5

6

7

8

-A061-CN5

A

-X1

A M7 G

-X4:2

-X5:2

-X6:2

-X7:2

-X8:2

-B1

-B2 2

ϑ

1

TEMP. °C

1

-U061-A2:M8-1

2

ϑ

BRIDGE BUS BAR

5

-F3

2 4

FUSE

2 4

550A

7.7F 1

C

1

550A

7.6F 1

-F2 1

7.5F 1

1

550A

8.1A

2

-V3

5

-V2

5

-V1

5

2

4

2

4

4

2

7.2D

1

1 3

1

120 mm2 [SC]

-T1 P1

S1

1

-T001-P2

P2

S2

1

-T001-P3

P3

S3

1

-U061-W03 THYRISTOR BUS BAR

3

2

4

-U061-W05 2

THYRISTOR BUS BAR

-

HEAT SINK

7 6

THYRISTOR

7 6 3

3

1

-W012-1

7

-U061-E01

8.1C

6

BRIDGE BUS BAR

RECTIFIER THYRISTOR SNUBBER CARD

E

5

4

3

2

-U061-W02

E

Refer to protection notice ISO 16016

3

L3

L2

+

-A4 1.5 mm2 [SC]

L1

70 mm2

HEAT SINK

2

TEMPERATURSENSOR TRANSFORMERWINDING

6

THYRISTOR

ϑ

7.2C 1

THYRISTOR

HEAT SINK

415/114V, 74.1kVA, DY11 7

PE

TRANSFORMER

D

4

-U061-W04 THYRISTOR BUS BAR

6.8B

4 3

-T001-P1

2

6.8A

6.8A

F

2

FUSE

2 4

2

4

3

2 2

FUSE

-F1

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

-L400-A

6

-T1 ϑ

7.8E

TEMP. °C

1

1

B

-B3 2

ϑ

TEMP. °C

-U061-W01

-X8:1

A M6 G

-X7:1

A M5 G

-X6:1

A M4 G

-X5:1

A M3 G

-X4:1

A M2 G

-X3:1

RECTIFIER FIRING CARD

Block Arrangement : _U160-10

A M1 G

-X3:2

1-10

-A5

Navision-No. : Fuse Size 300A: U1140 : 315A 400A: U1141 : 400A 500A: U1142 : 550A 600A: U1143 : 650A

1

C

11.2E

-U061

-X2:1

B

3

-X2:2

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-U061-E02

-U061-E03

-U061-A2:M8-1

7.8B

-B061-M18-13

-F1 1

-F2 2

2

4

4

7.5C

-B061-M18-14

2 1

1

7.6C

7.7C

8 03.07.2017 09.05.2017 18.01.2017 DATE

1

11.7E

4

6

REV.04 REV.03 REV.00 REV. STATUS

11.7E

-F3

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 WDR-1160-10-003

3

CUST. REF.:

110 BDT 500 CHG01: RECTIFIER BRIDGE 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

7

85 8

4

5

6

7

150 mm2[SC]

-L1

2

1

HALL I-TRANS

-15

M

+15 1

3

125V, 500A, 0.098mH CHOKE

A

800A/60mV

-R2

B

2

A

-U400

3

7.8C

-L400-A

8

150 mm2[SC]

4

1.5 mm2

2

3

4

4

B

AMMETER

3

-A061-M5-1

3

-A061-M5-2

-A061-M5-3

B 2

I

0-800 A A

1

-P2

-U400.

2.7kΩ RESISTOR

-R1

2x22000μF/220Vdc CAPACITOR

-D1

-U400.

K

-C1

+

RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

-U400.

A

1

2

-W401

-

B

3

50 mm2[SC]

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

7.8E

11.4E

-W012-1

11.4E

11.4E

-W402

12 14

22 24

11.6E 11

11.6E 21

4 3

-F4 FUSE

6A - Gg

C

150 mm2[SC] 3

1

CONT. FUSE ISOLATOR

A

21

33

-W404-1

E

9.2F

9.2F

9.8C

-F16:4

Refer to protection notice ISO 16016

-R404-A

VOLTMETER

E

23

13

LOAD SWITCH

2

U

11.6D 14 14.4C 24

630A

19.3D 34 19.3D 22

3

K

4

0-200 V

1

3

ON

-S2

-P1

OFF

3

1

550A BLOCKING DIODE

2

-A061-M15-1

-V1

2A

11.1C

-A061-M15-4 11.1C

4

D

-F16

F

1

630A

4

2

-F13

2

D

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

2

1.5 mm2 [SC]

7

REV.04 REV.03 REV.00 REV. STATUS

9 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: OUTPUT BRIDGE 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

8

85 8

4

5

6

7

8

A -Q411-2

11.5E 11.5E

-A061-M7-3

-U443.

3

-15

-A061-M7-2

-U443.

2

M

-A061-M7-1

-U443.

1

+15

10.1A

-U443

11.5E

HALL I-TRANS

B

3

-R3

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-P3

SHUNT 400/60mV

3

4 2

400-0-400 A

I

2

AMMETER

1.5 mm2

D

10.1C

C

-F16:4

8.7E

4 3

-F14

2

1.5mm2 [SC]

1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-Q411-6

6A - Gg U-BAT

120 mm2[SC]

RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

D

PE

PB269

RFI FILTER

-Z2 +

-

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

11.1C

-A061-M16-1

10

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

CUST. REF.:

110 BDT 500 CHG01: BATTERY

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

11.1C

L-

-A061-M16-4 YRV YRV YRV REL.

20.2F

-X03-L-

-X03-L+ 20.2F

8

REV.04 REV.03 REV.00 REV. STATUS

E

TO PROTECTION BOX-1 =NK00+NK11

-W404-1 8.7E

8.7E

-R404-A

Refer to protection notice ISO 16016

F

L+

E

-X03

2.5 mm2 [SC]

-X03

OUTPUT RFI FILTER

4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

9

85 8

B

2

5

6

9.8A

7

8

-Q411-2

B

-Q411-6

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

35 mm2[SC]

D

-X411

D

4

A

9.8C

C

3

-Q100-5

L-

E

21.1B

21.1A

-V081-A

Refer to protection notice ISO 16016

F

L+

E

-X411

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

TO DVR 1 9

REV.04 REV.03 REV.00 REV. STATUS

11 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: OUTPUT 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

10

85 8

F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE

1 BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4 11

10

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

-F10 6.3B

110 BDT 500 CHG01: CONTROLLER

SWITZERLAND

6

17.5E

-A061-M18-16

-N061-A01-M5-3

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

M18-24

M18-23

M18-22

M18-21

M18-20

RESET

EARTH F.

ON/OFF

PAR-SW

0V

M18-19

M18-18

FMC

FB1

M19-10

M19-9

M19-8

M19-7

M19-6

M19-5

M19-4

M19-3

M19-2

M19-1

M2-3

M2-2

M2-1

M14-3

M14-2

M14-1

M13-3

M13-3

-X100-7

-X100-6

62.2C

62.2B

62.2B

62.2B

-X10

6

M18-17

M18-16

M18-15

M18-14

M18-13

+24V

-B061-M18-14

TB1

PB280

RECTIFIER CONTROLLER CARD

M18-12

FB2

PB133

RECTIFIER POWER SUPPLY CARD

M18-11

M18-10

M18-9

M18-8

TB2

DR16-PS

M18-7

M18-6

ROCB

TEMP

-B061-M18-13

8.7E

M18-5

M-INP

17.5E

-K1

13

-S2

6.3B

8.7C

14

ING2

14

M12-3

M12-2

M12-1

-X100-5

-X100-4

2

1

-X10

BATTERY ROOM VENTILATION FAILURE

7.8F

13.5E

11

M13-1

M12

INPUT FILTER PCB

M11

M18-4

BCB

M12-3

M12-2

M12-1

M11-3

M11-2

M11-1

M10-3

M10-2

M10-1

-A10

2

13.3A

12.6C

12.1C

12.1B

12.1B

5

7.8E

-F10

M18-3

RICB

I-BATT.

M18-2

M18-1

M10

8.7C

21

6.3B

12

41

ING2

-F4

42

ING1

24

31

ING1

22

32

ING0

21

21

POTENTIOMETER

24

6.3B

22

-F10

-F4

13

M11-3

M11-2

M11-1

3

22

14

EN: Ribbon cable DE: Flachbandkabel

14

12

M7-3

ING0

9.3A

I-DIFF. 12P

M7-2

M10-3

M10-2

M10-1

M9-3

M9-2

M9-1

-A008-CN1

-A007-CN1

-A061.1-CN1

-A006-CN1

-A005-CN1

4

-A061-M7-3

+ M7-1

DR16-BP

-A061-M7-2

-A061-M7-1

POTM.

M6-3

+

I-TOT.

M6-2

M6-1

M5-3

M5-2

CN10

1-10

CN9

1-10

CN8

1-10

CN7

1-10

CN11

1-10

CN6

1-10

CN3

1-20

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

-R10

9.3B

9.3B

-A061-M5-3

+ M5-1

+

UPS

8.5B

-A061-M5-2

-A061-M5-1

M20-7

M20-6 L3

8.5B

8.5B

-A061-M20-7

M20-5

M20-4

M20-3

AC-SYNC. L2

6.6E

6.6E

M20-1

U-BATT.

ARC3

-A061-M20-4

L1

M20-2

L3

M1-7

MAINS PS L2

-A061-M20-1

PB134 ARC2

6.6E

RECTIFIER BACK PANEL

L1

-A061-M1-7

M8-1

6.5E

M8-2 ARC1

M1-6

-A061-M8-1

M1-5

-A061-M8-2

M1-4

-A061-M8-3

M1-3

M8-4 COM

-A061-M1-4

M8-5

M1-2

M15-1

M1-1

M15-2

-A061-M1-1

-A061-M15-1

1-10

M15-3

CN5

6.7E M15-4 LED

6.5E

E -A061-CN5

6.7E -A061-M15-4 FP

6.5E

7.8A

6.8E M16-1 -

M16-2

CN4

8.4D -A061-M16-1

+

M16-3

U-OUT.

8.4D M16-4

-

9.7F -A061-M16-4

CI-S

-A1

CI-R

9.6F

1-10

D

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

Refer to protection notice ISO 16016

EN: Ribbon cable DE: Flachbandkabel 1

-

B

3

-

A 2

-

1 7 8

ING:-1 - DVR FAILURE (EMERGENCY LEVEL) ING:-2 - BATTERY CIRCUIT FAULT

FUNCTION UNIT:

A

B

TO UPS

PB250

DR16-MC C

RECTIFIER MICRO-CONTROLLER CARD

DR16-DR

M8-3

D

-F10 E

14.6D

-K2

12

8

F

CHG01

SHEET TOT. PAGES

11 85

3

4

5

6

7

8

A EN: Special ribbon cable DE: Spezielles Flachbandkabel

-A006-CN1

CN1

PB177

TAST & LCD

-A2 1-20

11.2B

-A005-CN1

CN1

PB129

(RT) (GR) (GR) (YE) (RT) (RT) (RT) (RT) (RT) (RT)

AC MAINS FAILURE ACMAINS ON / HEALTHY FLOAT CHARGE BOOST CHARGE CHARGER FAILURE CHARGER HIGH DC VOLTAGE CHARGER OVERLOAD RECT / BATTERY FUSE FAILURE CHARGING FAULT BATTERY TEST FAILURE

B

11.3B

1-10

11.2B

RECTIFIER DISP. WITH KEY PAD

-A3

LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10

RECTIFIER LED INTERFACE CARD

-A004

(FRONT PANEL)

B

2

LED-DR16

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

C

-A061.1-CN1

-A7

EN: Special ribbon cable DE: Spezielles Flachbandkabel

-A6

CN1

EN: Special ribbon cable DE: Spezielles Flachbandkabel

RELAY CARD

1-10

M1-18

M1-17

M1-16

M1-15

M1-14

M1-13

RL1

RL 1:- RECTIFIER OK RL 2:- MAINS FAULT RL 3:- U/V LEVEL FOR CHANGE OVER RL 4:RL 5:RL 6:-

D

-A7:M1-18

E

14.3C

-A7:M1-17 13.2D

62.2C

62.2C

-A7:M1-14

-RL3-11

RECTIFIER RELAY CARD

E

Refer to protection notice ISO 16016

RL2 M1-12

M1-11

M1-10

RL3 M1-9

M1-8

M1-7

RL4 M1-6

M1-4

RL5 M1-3

6

9

PB031

M1-2

1

5

PB245

RL6

M1-5

SER-CAN

INTERFACE CARD

F

ARC

1-10

M1-1

D

11.3B

CN1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-A007-CN1

FRONTPANEL HMI

DETAILED ALARM / TERMINAL DESCRIPTION ACCORDING TERMINAL LIST

13

11

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: INTERFACE 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

12

85 8

5

6

- COMMON ALARM grouped as: (X10: 10...18) + Mains failure (A1) + Blown fuses (A2) + High temperature (A3) + Overload (A4) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1)) + DVR failure/Fan failure (I1)

-A008-CN1

RELAY CARD 3 (ALARM)

RL6 : Battery room ventilation failure RL5 : Battery charger fail RL4 : Battery faulty RL3 : Common alarm RL2 : Discharge level 3 RL1 : Mains fault

M1-18

M1-17

M1-16

RL1 M1-15

M1-14

RL2 M1-13

M1-10

RL3 M1-9

M1-8

M1-7

RL4 M1-6

M1-5

M1-4

RL5 M1-3

PB031

M1-2

M1-1

RL6

M1-12

RELAY CARD

1-10

B

-A8:M1-15

+24-0 +24-1

36.3D

36.3D

-A8:M1-14

-A8:M1-13 36.3D

-A8:M1-2

-A8:M1-3 36.3E

-A7:M1-17

36.3D

12.7E

36.3D

-A8:M1-1

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

-J01

+

-J01

-

62.2B 14.1B

D

18.3E 41

18.3C 21 18.3C 31

41

18.3B 21 18.3B 31

41

31 41

A1

-X061

11.6E 21

FROM BATTERY PROTECTION BOX

12

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

E 2

12 14 22 24 32 34 42 44

-X061

18.3A 11

-K1-14

12 14 22 24 32 34 42 44

-X04-2

18.3E 31

18.3B 11

20.7E

19.3B 41

18.3D 21

12 14 22 24 32 34 42 44

62.2B

20.8E

19.3B 31

18.3D 11

12 14 22 24 32 34 42 44

-X04-1

19.3B 21

12 14 22 24 32 34 42 44

14.1B

Refer to protection notice ISO 16016

19.3A 11

-24-0

1

14.5C 11

E

14.1E

A2

-K1

A2

A2

-K11

A1

A1

A1

-K13

A2

-K14

A2

-K15

A1

-24-1

F

- BATTERY CHARGER FAIL grouped as: (X10: 28...36) + Blown fuses (A2) + High temperature (A3) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1))

- BATTERY FAULTY grouped as: (X10: 19...27) + Battery breaker open (A92) + Charging fault (A7) + Battery discharge level 3 (S23) + Battery electrolyte level low + Battery circuit fault (I2)

RECTIFIER RELAY CARD

D

8

A

EN: Special ribbon cable DE: Spezielles Flachbandkabel

-A8

C

7

11.3B

4

M1-11

B

3

CN1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

CUST. REF.:

110 BDT 500 CHG01: INTERFACE

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

14

4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

13

85 8

6

7

8

B

+24-1

12

14 A1

11 LED 2

LED

D

A2

-K2

GREEN

X2

2

-H34

GREEN

X2

LED

C

X1

24

-H33

GREEN

X2

LED

14

6.3C

11

-S1

13.5E

X1

-H32

GREEN

X2

13.7D

-K1

8.7E

-A7:M1-18

12.7E

X1

-H31

-S2

X1

21

14.6D

2

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-A7:M1-17

14.1B

12

-A7:M1-17

-K2

62.2B

S3 CLOSED - BATTERY BOX 1

S2 CLOSED - CHARGER 1

RECTIFIER HEALTHY - CHARGER 1

S1 CLOSED - CHARGER 1

-K1-14

22

14.3C

D

5

23

13.5E

13.7D

C

4

A

2

B

3

24

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-X100-3

-24-1

F

E

Refer to protection notice ISO 16016

E

11.5F 11 14.2C 21 19.3C 31 19.3C 41

12 14 22 24 32 34 42 44

13

REV.04 REV.03 REV.00 REV. STATUS

15 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: INPUT 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

14

85 8

4

5

6

7

8

6.7B

6.7B

6.7B

6.4B

6.4B

6.4C

A

-X001-L3

-X001-L2

-X001-L1

-S014-21

-S014-20

-S014-16

B -S014-18

B

3

6.4B

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-L1-2

17.2A

6

4

-F15

2

-L2-4

17.2A

2A 5

3

1 6

1

5

8

A - SELECT SWITCH

0

8

2

6

2

4

6

D

5

1

V - SELECT SWITCH

5 U

2

I

-P12

4

1

1.5 mm2

3

2

1

-SV 8

2

-P11

2

2

-SA

L3-L1

1

L2-L3

11

L1-L2

1.5 mm2 3

0

D

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

F

E

Refer to protection notice ISO 16016

E

I

0-250 A

0-500 V

3

VOLTMETER

3

AMMETER

U

16

14

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: MEASURING 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

15

85 8

4

5

6

7

8

A

1.5 mm2

N N

B

-F090

2

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6A

2

N N

-F091

1

MCB

13A MCB

11 2

THERMOSTAT

1

12

DOOR SWITCH

D

2

N

PE

L

2

bl

2 -J091

-J090 T13 / 10A

-X090

SOCKET

E

PE

N

-X090

1 -J091

Refer to protection notice ISO 16016

L

-X090

AUXILIARY SUPPLY

E

150 W HEATER

1

8W LIGHTING

-E090

XC

1.5 mm2

br

C

-H090

F

-B090

-S090

1

D

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

R

N

71E/2015/MELCO/COMN/E14/11304

-X090-N 23.2F

-F17 16A

23.2F

=NF00+NF

-X090-L

230 Vac

TO DCDB 1 (=NK00+NK01)

15

REV.04 REV.03 REV.00 REV. STATUS

17 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 CHG01: HEATING, LIGHTING AND SOCKET SWITZERLAND

CONTRACT NO:71E/2015

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

16

85 8

5

6

7

8

A

-L2-4

-N061-F01

4

15.7C

4

-L1-2

6A - Gg

B 3

CONT. FUSE ISOLATOR

1

B

15.7B

3

2

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

1V

380

400

1U3

RAIL EARTHING:

2V

0

24

RAIL EARTHING:

-N061-L01

ISOSAFE 0,75 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

n=1

M6-1

FMC

D

M5-1

1NO 1C 1NC M5-3

M5-4

M5-5

M5-6

FAIL

OK

OK

2NO 2C 2NC

M8-1

M8-2

M8-3

M7-1

M7-3

M7-2

M4-3

M4-1

N CH6 L

M4-2

N CH5 L

-U061-E01

-U061-E02

-U061-E03

-N061-A01:M5-4

-N061-A01-M5-3 11.7E

BRIDGE FAN

36.3D

BRIDGE FAN

36.3D

BRIDGE FAN

-N061-A01:M5-5

M 1AC

36.3D

-N061-A01:M5-6

N

L

M3-1

N CH4 L

22VA

22VA

-N061-E31

M 1AC

M3-2

M3-3

M2-1

N

-N061-E21

N CH3 L

L

M2-3

M1-1 L

M1-2

M1-3 N

-N061-E11

M 1AC

22VA

Refer to protection notice ISO 16016

N CH2 L M2-2

FAN MONITOR CARD

N CH1 L

REL 1.1

FAIL

REL 1.2

M5-2

AC N

-A061-M18-16

L

E

11.7E

M6-2

-N061-A01

M6-3

HF-FILTER

E

F

PE

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

2U1

380/400/415Vac 230/24Vac 260 VA

C

ISOSAFE 1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

TRANSFORMER

-N061-T01

16

REV.04 REV.03 REV.00 REV. STATUS

18 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: VENTILATION BRIDGE 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

17

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

5

-K11 11

12

-X101:1

14

-X101:2

13.4E

-K11 21

-X101:3 22

-X101:4

24

-X101:5

13.4E

-K11 31

-X101:6 32

-X101:7

34

-X101:8

13.4E

-K13

-X101:9

12

-X102:1

14

-X102:2

13.3E

-K13 21

-X102:3 22

-X102:4

24

-X102:5

13.3E

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-K13

D

31

-X102:6 32

-X102:7

34

-X102:8

13.3E

-K14 11

13.3E

-X102:9

12

-X103:1

14

-X103:2 -X103:3

-K14 21

22

-X103:4

24

-X103:5

13.3E

-K14 31

-X103:6

32

-X103:7

34

-X103:8

13.3E

-K14 E

41

-X103:9

42

-X103:10

44

-X103:11

13.3E

Refer to protection notice ISO 16016

F

7

8

A

11

C

6

-X103:12

35.3A 35.3A 35.3A 35.3A 35.3B 35.3B 35.3B

B

35.3B 35.3B

35.3B 35.3B 35.3C 35.3C 35.3C 35.3C 35.3C

C

35.3C 35.3C

35.3D 35.3D 35.3D

35.3D

D

35.3D 35.3D

35.3D 35.3D 35.3D

35.3D

E

35.3E 35.3E

19

17

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: SIGNALS TO DCS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

18

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

5

-K15 11

12

-X104:1

14

-X104:2

13.2E

-K15 21

-X104:3 22

-X104:4

24

-X104:5

13.2E

-K15 31

-X104:6 32

-X104:7

34

-X104:8

13.2E

41

-X104:9 42

-X104:10

44

-X104:11

13.2E

32

8

-X104:12

-X105:1

31

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

14.6D

42

36.3A 36.3A 36.3A 36.3A 36.3B 36.3B 36.3B

B

36.3B 36.3B 36.3B 36.3B 36.3B

-K2

34

D

7

A

-K15

C

6

-X105:2

36.3C 36.3C

C

-K2

44

-X105:3

41 14.6D

-X105:4

36.3C 36.3C

-S2 33

-X105:5

34

-X105:6

8.7E

36.3C 36.3C

-S2 21

-X105:7

22 8.7E

-X105:8

36.3C

D

36.3C

F

E

Refer to protection notice ISO 16016

E

18

REV.04 REV.03 REV.00 REV. STATUS

20 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG01: SIGNALS TO DCS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG01

SHEET

TOT. PAGES

19

85 8

6

7

24VDC POWER SUPPLY FROM DVR 1

FROM DVR1

8

FROM +VE&-VE POLE OF 86th CELL

FROM +VE POLE OF 43rd CELL

2 -X05

1 -X05

5 -X06

4 -X06

4 -X61

3 -X61

L-X02

-X02

L+

120 mm2[SC]

-F11

-F12

2

24

22

-K1

-F13

20.3E 21

-X04

22 24

13

12 14 20.3D 11

4

FUSE

-X04

21

20.3E

3

1

-F1 400A

C

2A 1

-F15

2A 1

-F14

2A 1

1

-F17

2A

2

2

2

2

-F16

2A

1

2A

1

2A

20.3D 14

3

1

LOAD SWITCH

1

400A

2

13

2

4

ON

2

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-S1 1

2

D

14

120 mm2 [SC]mm2

12

20.2C

14

D

5

=NK00+G01

-S1 C

4

TO BATTERY BANK 1

2

B

3

A

OFF

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-K1

5

6

20.2C

SW

SW

LSI+

LSI-

24V+

24V-

A1

-F1

NO

NC

NC

C

C

7

8

9

10

11

12

E

-X06

-X06

-X06

TO CHARGER-1 (=NK00+G11)

3

-X03-L-

-X61

-X61

A2

U

VOLTMETER

20.6D 11 20.7C 21

9.4F

9.4F

NO

20.2C

L0-200 V

-X03-L+

-K1 21

L+

24

22

3

-P1

FROM CHARGER 1 (=NK00+G11)

2

-X03

-X03

1

F

Refer to protection notice ISO 16016

E

INDICATION LED

13.5E

11

ELECTROLYTE LEVEL SENSOR PCB

2A

-H1

-X04-2

4

13.6E

3

-X04-1

2

X1

1

X2

14

-A1

-F1 4

-F18

2

12

11

20.3E

31

1

12 14 22 24 32 34

2

1

2

3

TO BATTERY SYMMETRY CARD

TO DVR1

19

REV.04 REV.03 REV.00 REV. STATUS

21 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 BPB01: BATTERY PROTECTION BOX SWITZERLAND

CONTRACT NO:71E/2015

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

BPB01

SHEET

TOT. PAGES

20

85 8

A

B

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

2

3

4

5

6

7

35 mm2[SC]

8

35 mm2[SC]

-V11-V12-V13 10.7E

-V081-A

A

K

A

K

A

-R100-2

K

160A

-K21

35 mm2[SC]

-K22

10.8E

-K23

5

6

5

6

5

6

3

4

3

4

3

4

1

2

1

2

1

2

21.5E

21.6E

B

21.7E

-Q100-5

-QA-5

26.2A

-F41-2

24.1A

4

2

4

3

C 1

3

1

3

1

3

-F15 6A - GG

-K26

22.5E

22.4E

21.3B

21.4B

21.6B

21.3B

21.4B

21.6B

21.3B

21.4B

21.6B

29.2C

29.2C

29.3C

-A081-J3-2

E

25.3A

-A081-J3-1 25.3A

-V081-A01-J6-2 22.6B

22.5B

-V081-A01-J6-1

4 A1 A2

-K23

A2

A2

-K22

A1

4

4

22.4E

A1

-V081-A01-J7-2

-V081-A01-J7-1 22.4B

-24V-2

3

3

3

-K26

22.5E

-K21

22.3E

-24V-1 52.2E

22.2B

-K25

22.6E

22.4B

X06 5

-

-V081-J01

-V081-A01-J4-2

+

-V081-A01-J4-1 22.2B

22.3B

52.1E

+24V-1

Refer to protection notice ISO 16016

-V081-A01-J8-1

-V081-J01

X06 4

-K24 TO BPB01

K

E

D

-

-

A

2

-K25

22.6E

2

CONVERTER

-K24

2

OUTPUT

1

1

INPUT

1

-A13

-V14

F

2

-F14 6A - GG

24.1B

PE

1

CONT. FUSE ISOLATOR

3

CONT. FUSE ISOLATOR

N

CONT. FUSE ISOLATOR

1

6A - GG

4

-F13

6A - GG

L

2

4

2

-F12

6A - GG

+

D

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-F11

4

2

-F41-4

C

A

26.1A

20

REV.04 REV.03 REV.00 REV. STATUS

22 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 DVR01 : VOLTAGE DROPPER DIODES SWITZERLAND

CONTRACT NO:71E/2015

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

21

85 8

F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE

1 BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

E 21.2E

3

-K25

CONTRACT NO:71E/2015

4 C1

NO2 NC2 C2

NO1 NC1 C1

J1-7

J1-6 J1-5 J1-4

J1-3 J1-2 J1-1

1

RLY1

-K24

21.7D 2 21.7D 4

1

21.6D 2 21.6D 4

1

3 3 21.5D 2 21.5D 4

6 5 6 5 6 5

14 13 14 13 14 13

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN) 110 BDT 500 DVR01 : VOLTAGE DROPPER CONTROLLER

SWITZERLAND

5 6

HIGH

6

J5-1

RLY2

LOW

NC1 J1-8

J3 9 5

RS 232 INTERFACE

PROGRAMING

INPUT 1

J5-2

NO1 J1-9

LOAD-

LOAD+

BAT -

BAT +

2

J6-2

2

-V081-A01-J6 1 J6-1

J7-2

-V081-A01-J7 1 J7-1

-V081-A01-J6-2

-V081-A01-J6-1

-V081-A01-J7-2

-V081-A01-J7-1

-V081-A01-J8-1

-V081-A01-J4-2

-V081-A01-J4-1

21.7E

21.7E

21.4E

21.3E

21.2E

21.2E

21.2E

5

A1

-V081-A01-J1.1 2

-V081-A01-J1.3 2

RLY3

J1-10 C2

POWER SUPPLY

J1-11 NC2

J1-12 NO2

J8-2 UB

3

-V081-A01-J8 1 J8-1

J4-4

J4-3

J4-2

UB

-0V

-0V

+24V

-V081-A01-J4 1 J4-1

4

A2

-K26

J1-13 C1

J1-14 NC1

J1-15 NO1

J1-16 C2

RLY4

J1-17 NC2

J1-18 NO2

J1-19 C1

J1-20 NC1

J1-21 NO1

J1-22 C2

J1-23 NC2

+24V

3

A1

-V081-A01-J1.5 2

DVR CARD

J1-24 NO2

-A01

A1

D

2

A2

A2

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 6 7

INPUT 2

DVR

8

A

B

J2-1

J2-2

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

C

J2-3

J2-4

J2-5

J2-6

RESET

D

-24V-2

E

1

3

21 23

FUNCTION UNIT:

8

F

DVR01

SHEET TOT. PAGES

22 85

4

5

8

-F091-N

-F091-2

1.5 mm2

6A

54.2E

N N

54.2E

2

MCB

6A

1

N

-F090

N

B

MCB

TO DCDB 2 (=NL00+NL01)

-B091

2

-S090

-S091

DOOR SWITCH

DOOR SWITCH

-B090 ϑ

2

THERMOSTAT

1

1

HYDROSTAT

12

2

1

11

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

bl

2

br

C

-E090 150 W HEATER

bl

1

8W LIGHTING

2

2

-H091

XC

8W LIGHTING

XC

1.5 mm2

br

C

-H090

1

D

1

D

7

A

-F091

C

6

2

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

F

FROM CHARGER 1 (=NK00+G11)

22

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

16.3E

16.3E

-X090-L

-X090-N

E

Refer to protection notice ISO 16016

E

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

24

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01: HEATING AND LIGHTING 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

23

85 8

6

7

8

26.3A

5

A

-F31-4

26.3A -F31-2

4

-F41-2

21.8B

-F41-4

21.8C

4 3

B

-F41

2

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6A - Gg CONT. FUSE ISOLATOR

-K27 -A41

-K27 OUTPUT

-K27

-

-

+

24

31

34

12

X10 87 X10 88 X10 89 X10 90 X10 91 X10 92 X10 93 X10 94 X10 95

14 25.5E

-K30 21

22 24

25.5E

-K30

25.3E

-K28 BATTERY CIRCUIT FAIL

21

22 24

25.3E

-K28 31

32 34

25.3E

-K29 11

12

X10 78 X10 79 X10 80 X10 81 X10 82 X10 83 X10 84 X10 85 X10 86

14 25.4E

-K29 21

DVR FAILURE

22 24

25.4E

-K29 31

32 34

25.4E

C OVER VOLTAGE

-24VDC-9

31

32 34

25.5E

-K31 11

12 14

25.6E

-K31 UNDER VOLTAGE

21

22 24

25.6E

-K31 31

32 34

25.6E

X10 96 X10 97 X10 98 X10 99 X10 100 X10 101 X10 102 X10 103 X10 104

-K32 11

12

X10 105 X10 106 X10 107 X10 108 X10 109 X10 110 X10 111 X10 112 X10 113

14 25.7E

-K32 21

+EARTH FAULT

22 24

25.7E

-K32 31

32 34

25.7E

-EARTH FAULT

E

55.3E

-24VDC-7 62.6B

-24VDC-5 29.1E

-24VDC-4 28.1D

-24VDC-3 27.1C

-24VDC-1

-24VDC-2 25.1E

25.2A

25.2A

+24VDC-1

+24VDC-2 25.1D

+24VDC-3 27.1D

+24VDC-4 28.1D

+24VDC-5 29.1B

+24VDC-7 62.6B

+24VDC-8 27.7A

+24VDC-9

E

55.1E

14

X10 69 X10 70 X10 71 X10 72 X10 73 X10 74 X10 75 X10 76 X10 77

-U700-J01

-K30

Refer to protection notice ISO 16016

11

12

D

11

F

-K28

-

-U700-J01

32

25.2E

A

K

22

25.2E

CONVERTER

+

D

14

21

-V41

X10 60 X10 61 X10 62 X10 63 X10 64 X10 65 X10 66 X10 67 X10 68

25.2E

INPUT

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

PE

L

N

11

12

23

REV.04 REV.03 REV.00 REV. STATUS

25 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : MEASURING AND ALARMS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

24

85 8

5

6

7

FROM BPB01

8

-S11 3

A

30.7C

13

14

-X06

2 -X06

1 -X06

-A081-J3-1

21.8E

4

-A081-J3-2

21.8E

24.2E -24VDC-1

24.2E

3

J6-6

J6-5

J6-4

J6-3

J6-2

J6-1

J5-3

J5-2

J5-1

J4-3

J4-2

J4-1

J3-2

J12-1

J3-1

B

-A21

J12-2

B

+24VDC-1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

INPUT 2

INPUT 3

GRD

INP5

INP4

INP3

INP2

INP1

EFD -

GRD

EFD +

BAT -

MID

BAT +

INPUT 1

J9-5 PROGRAMING

POWER SUPPLY

LOAD-

PS +ve

PS -ve

LOAD+

J9-6

INPUT 4

J9-4 J9-3 J9-2

J3

LCD-DISPLAY

6 1

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

MAB W EF

J13

1-10

MULTI ALARM RELAY CARD

FP

ARC RLY1

RLY2

RLY3

RLY4

RLY5

RLY6

NO2 66

65

64

C2

NC2

NO1 63

C1 62

NC1 61

56

55

C2

NO2

NC2 54

NO1 53

C1 52

NC1 51

46

C2

NO2

45

44

NC2

NO1 43

42

C1

NC1 41

NO2 36

35

C2

NC2 34

33

32

31

C1

NO1

NC1

NO2 26

25

C2

NC2 24

NO1 23

22

C1

NC1 21

16

C2 15

14

NO2

NC2

NO1 13

12

11

C1

D

A1

-K32

E A2

-1J7-3 30.4C

-1J7-1

A2

30.4C

A1

-1J6-3

-K31

30.5C

-1J6-1

A1

30.5C

A2

114 115

-K30

A2

X10

X10

A1

A1

-1J3-3

-K29

A2

30.2C

-K28

30.2C

-1J3-1

A1 A2

62.6B

-K27

62.6C

-A12:J2-1

-A12:J2-3

+24VDC-2

E

Refer to protection notice ISO 16016

1-10

-A22

C

J14

J1

MULTI ALARM BOARD WITH EARTH FAULT

24.2E

F

1-10 RELAY CARD 2

NC1

D

J9-1

5

RS 232 INTERFACE RELAY CARD 1

C

9

RLY1: BATTERY CIRCUIT FAIL RLY2: DVR FAILURE RLY3: OVER VOLTAGE RLY4: UNDER VOLTAGE RLY5: +VE EARTH FAULT RLY6: -VE EARTH FAULT

-24VDC-2

24.2E

-K71-A2 24.4C 11 24.4C 21 24.4C 31 29.7C 41

12 14 22 24 32 34 42 44

24.5C 11 24.5C 21 24.5C 31 32.3B 41

12 14 22 24 32 34 42 44

24.6C 11 24.6C 21 24.6C 31

41

12 14 22 24 32 34 42 44

24.4E 11 24.4E 21 24.4E 31 29.8C 41

12 14 22 24 32 34 42 44

24.5E 11 24.5E 21 24.5E 31 30.6C 41

12 14 22 24 32 34 42 44

24.6E 11 24.6E 21 24.6E 31 30.7C 41

27.1E

12 14 22 24 32 34 42 44

24

REV.04 REV.03 REV.00 REV. STATUS

26 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : MULTIALARM BOARD 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

25

85 8

6A 1

-QA

3

22 24

26.1A

12 14 22 24 32 34 42 44

I

OFF

1

4

29.5C 41

29.3C 31

26.6A 21

-JA

26.5B 11

U2

U1 3

2

11

14

-K71

27.2E

27.2E

-QC-4

-QC OPEN

12 11

-QA CLOSE

14

X10 125 X10 126 X10 127

26.7C

-QC CLOSE

27.1B

-QC

3

R4

2

R2

-K71

27.2E

27.2E

160A 35 mm2[SC]

4

R3

-K71

-K71

35 mm2[SC]

C

6

-QC-1

3

-QC-3

5

-QC-5

57.8C

29.4C

57.8D

-V43

-F32 35 mm2[SC]

1

I

4

4

3

4

3

3

3

27.4E

-K74 27.4E

-K73 4

4

1

1

27.4E

-K74

2

C11 ON

A1

U1

4

2

3

1

2

1

1

2

-K73

1

26.7C

X10 122 X10 123 X10 124

B

2

U2

2

D

OFF

27.4E

-R100 250A/60mV

-U12-3 4 2

-JC 26.7B 11 26.7A 21 29.4C 31

E

Refer to protection notice ISO 16016

24

-QC X10 119 X10 120 X10 121

26.1A

6A

F

22

R1

I

1

I

6

160A

28.5A

21

-QA OPEN

-QA 12

A1

C11 ON

M

-U12-1 3

-QC

X10 116 X10 117 X10 118

5

3

1

4

28.5A

8

A

-F31

21

-QA

7

24.2A

24.2A

6

I

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

5

I

D

4

M

C

-F31-4

-F31-2

21.8B -QA-5

27.1B -QA-3

21.8A -R100-2

3

2

4

B

2

2

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

E

-F42-4

-F42-2

12-

17+

41

12 14 22 24 32 34 42 44

-V621-2

28.3A

28.3A

31.1B

31.1B

-V621-3

57.5D 57.5D

25

REV.04 REV.03 REV.00 REV. STATUS

27 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : INCOMER & BUSCOUPLER 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

26

85 8

7

8

24.1E

2

1

2

23

13

CH2 FEED

24

14

I4

I3

I2

C

-A20A

DM8

1

I1

M

L+

I8

I7

-A20

Q4

Q2

1

I6

L+ 2

I5

-A20:L+

D

2

-K74

E

A2

-K73

A2

A2

-K72

A2

-K71

27.1C

A1

-A20:L+

A1

+24VDC-3

E

Refer to protection notice ISO 16016

14

-24VDC-3

1

25.8E

14

AUTO

-X100-8

LOGO!

24.2E

MANUAL

-A20-I2

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

27.7D

-X100-9

I4

24.3E

-X200-8

Q3

62.6C

B

-A20-I4

A1

29.8D

-X200-9

I3

62.6E

-QA-3

I2

26.2A

-QB-4

I1

57.2C

-QC-4

M

26.6B

CH1 FEED

2

0

1

13

13

-S4

2

1

-S3

RESET

62.6C

F

6

A

62.6E

D

5

-S2

59.7D

C

4

+24VDC-8

Q1

B

3

A1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-K71-A2

-K81-A2 26.2B

57.2B

26.6D

26.6D

26.2C

57.2C

26.5D

26.5D

26.2B

57.2B

26.2C

57.2C

29.1E

26

REV.04 REV.03 REV.00 REV. STATUS

28 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : PLC CONTROL LOGIC 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

27

85 8

4

7

8

-U12-3

26.1E

26.1D

2A

-P5

2

8

3

B

0-150V

U

A

0-250A

C 3

5

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

24.1E

24.3E

+24VDC-4

-24VDC-4

I2

-

P 20 Z

U2

TRANSDUCER

9

0(4) - 20mA 8

9

I2

P 20 Z

0(4) - 20mA 8

U1

4

+

I1

3

~

2

~

-U12

U2

1

7

U1

4

-

I1

3

+

2

~

1

~

6

-U11

7

D

6

D

6

-U12-1

26.3F -F42-4 4

26.2F -F42-2

-F42

-P4

C

5

A

1

B

3

2

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

TRANSDUCER

F

X10 131

X10 130

X10 128

X10 129

E

Refer to protection notice ISO 16016

E

27

REV.04 REV.03 REV.00 REV. STATUS

29 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 DVR01 : INSTRUMENTS AND TRANSDUCERS SWITZERLAND

CONTRACT NO:71E/2015

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

28

85 8

4

5

6

7

8

24.1E

BATTERY CIRCUIT FAULT 1

ELECTROLYTE LEVEL LOW 1 ALARM RESET

DCDB INCOMER 1 TRIP

DCDB INCOMER 1 ON

BYPASS STEP 3 DVR 1 BYPASSED

+24VDC-5

BUS COUPLER INCOMER ON

A

BYPASS STEP 2 DVR 1 BYPASSED

B

3

BYPASS STEP 1 DVR 1 BYPASSED

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

B +24VDC-6

30.1B

C

-A20-I2

41

41

1

27.1B

RED

D

LED 2

4

LED

30.1C

44

42

44

42 1

X1

-H13

X2

2

X2

LED

-H12 -S12

RED

3

X61 3 X61 4

FROM BATTERY FUSE BOX 1

25.5E

2

RED

14

12

-K30

25.2E

11

-K27

29.5E

X1

X61 X61 1 2 FROM BATTERY FUSE BOX 1

-K81

-H12 -S12

1

X1

X5 LED 2

2

X2

LED

-H11

GREEN

X2

-H39

GREEN

X2

X1

1

X1

1

X1 LED

2

LED

-H38

GREEN

X2

2

-H37

GREEN

X2

LED

1

1

-H36

GREEN

2

-H35

X1

26.7C

41

26.1A

31

-QA

26.7C

44

42

34

32

-QC-3

-QC

31

14

26.1A

34

32

13

13

-QA

21.7E

14

-K23

21.6E

14

-K22

21.5E

X2

D

-K21

X1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

13

-K83-14

24.3E

F

Refer to protection notice ISO 16016

E 27.7E

A1

30.1D

A2

-K82

A2

-K81

A1

-S11-2

-24VDC-5

-24VDC-6

-K81-A2

30.1E

E

-K83-A2

29.6C 11 32.3B 21 32.3C 31 32.3C 41

12 14 22 24 32 34 42 44

32.3D 11

21 31 41

30.1E

12 14 22 24 32 34 42 44

28

REV.04 REV.03 REV.00 REV. STATUS

30 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : LAMPS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

29

85 8

6

7

8

LAMP TEST/DVR FAIL RESET DISTRIBUTION 1

-VE EARTH FAULT DISTRIBUTION 1

+VE EARTH FAULT DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

HIGH DC VOLTAGE DISTRIBUTION 1 25.5E

-1J6-1

RED

D

LED 2

2

X2

LED

1

X1

-H19

RED

X2

LED

1

X1

1

-H18

RED

2

LED 2

X2

LED

X1

1

-H17

RED

X2

-H16

RED

2

LED

1

X1

-H15

X2

X2

RED

X1

95

95

ALL TRIP CONTACTS OF THE DISTRIBUTION 1 CIRCUIT BREAKER CONNECTED IN PARALLEL

1

X1

-H14

C

13

-S11

1

44

42

44

25.7E

25.7A 14

-1J7-1

-K32

25.6E

2

25.6E

-K31

30.3E

41

-Q55A

-K83

41

-Q1A

42

-1J6-3

98

25.6E

14

-1J7-3

11

-1J3-1

96

25.7E

12

-1J3-3

96

25.3E

-S11-2

-S11-3

A2

-K83

62.6B

A1

29.8D

B

-K83-14

25.3E

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

LOW DC VOLTAGE DISTRIBUTION 1

+24VDC-6

98

29.8B

D

5

A

29.8B

C

4

2

B

3

DVR FAILURE 1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

29.8E

F

Refer to protection notice ISO 16016

E 29.8E

-24VDC-6

-K83-A2

-K83

22

21

24 30.3E

30.6C 11 30.3E 21 30.3E 31 30.3F 41

12 14 22 24 32 34 42 44

-K83

32

31

34 30.3E

-K83

42

41

44 30.3E

X10 132 X10 133 X10 134 X10 135 X10 136 X10 137 X10 138 X10 139 X10 140

E

OUTPUT FEEDER TRIP DISTRIBUTION 1

29

REV.04 REV.03 REV.00 REV. STATUS

31 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : LAMPS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

30

85 8

6

7

8

B

12-

-Q1A-Q55A

4

26.2F

17+

3

26.1F

Size and quantity of feeders and terminals see pages 78

C

X21 ...

D

X21 ...

D

5

A

2

C

4

1

B

3

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

F

E

Refer to protection notice ISO 16016

E

30

REV.04 REV.03 REV.00 REV. STATUS

32 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : FEEDERS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

31

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

5

6

A

-K28 41

42

-X100:4

44 25.3E

-X100:5

-K81

22

-K81:22

24

-K81:24

29.5E

-X10:21

-K81 31

32

-K81:32

34

-K81:34

29.5E

-X10:24

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-K81

D

8

DVR & DCDB 1

21

C

7

41

42

-K81:42

44

-K81:44

29.5E

-X10:27

-K82 11

12

-K82:12

14

-K82:14

29.6E

-X10:30

62.6B

62.6B

B

35.6D 33.3D

33.3D 35.6D 33.3D

33.3D 35.6D

C

33.3D

33.3E 35.6E 33.3E

33.3E

D

F

E

Refer to protection notice ISO 16016

E

31

REV.04 REV.03 REV.00 REV. STATUS

33 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01 : SIGNALIZATION 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

32

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

35.6A 35.6A 35.6A 35.6A 35.6B 35.6B 35.6B

35.6B

35.6B 35.6B 35.6C 35.6C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

35.6C

D

35.6C 35.6C 35.6C 35.6C

32.6B 35.6D 35.6D 32.6B 32.6C 35.6D 35.6D 32.6C 32.6C 35.6D 35.6D 32.6C 32.6D

E

35.6D

Refer to protection notice ISO 16016

F

6

7

8

A

CHARGER 1 ALARMS

35.6B

C

5

35.6E 32.6D

-X10:1 -X10:2 -X10:3 -X10:4 -X10:5 -X10:6 -X10:7 -X10:8 -X10:9

-X10:10 -X10:11 -X10:12 -X10:13 -X10:14 -X10:15 -X10:16 -X10:17 -X10:18

X10 1 X10 2 X10 3 X10 4 X10 5 X10 6 X10 7 X10 8 X10 9

MAINS FAULT

X10 10 X10 11 X10 12 X10 13 X10 14 X10 15 X10 16 X10 17 X10 18

COMMON ALARM

B

C

-K81:24 -X10:19

X10 19 X10 20 X10 21

-X10:20 -X10:21 -K81:34

D

-X10:22

X10 22 X10 23 X10 24

-X10:23 -X10:24

BATTERY FAULTY

-K81:44 -X10:25

X10 25 X10 26 X10 27

-X10:26 -X10:27 -K82:14 -X10:28

X10 28 X10 29 X10 30

-X10:29 -X10:30

E 110VDC STATION BATTERY 1 FAULT

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71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

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85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

36.6A 36.6A 36.6A

36.6A 36.6B

36.6B 36.6B 36.6B 36.6B 36.6B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

36.6B

D

36.6C 36.6C

36.6C 36.6C

36.6C 36.6C

36.6C 36.6C

36.6D 36.6D 36.6D

36.6D 36.6D

E

36.6D

Refer to protection notice ISO 16016

F

6

7

8

A

CHARGER 1 ALARMS

36.6B

C

5

36.6D 36.6D 36.6E

-X10:31

X10 31 X10 32 X10 33

-X10:32 -X10:33

-X10:34

X10 34 X10 35 X10 36 X10 37 X10 38 X10 39 X10 40 X10 41 X10 42

-X10:35 -X10:36 -X10:37 -X10:38 -X10:39 -X10:40 -X10:41 -X10:42

-X10:43 -X10:44

-X10:45 -X10:46

-X10:47 -X10:48

-X10:49 -X10:50

-X10:51 -X10:52 -X10:53

-X10:54 -X10:55 -X10:56

-X10:57 -X10:58 -X10:59

110VDC BATTERY CHARGER 1 FAULT

B

BATTERY CHARGER FAIL

C

X10 43 X10 44

S1 CLOSE

X10 45 X10 46

S1 OPEN

X10 47 X10 48

S2 OPEN

X10 49 X10 50

S2 CLOSE

D

X10 51 X10 52 X10 53

110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW

X10 54 X10 55 X10 56

RECTIFIER FAN FAILURE

X10 57 X10 58 X10 59

BATTERY ROOM VENTILATION FAILURE

E

33

REV.04 REV.03 REV.00 REV. STATUS

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2

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71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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5

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85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6

7

8

DVR - 1 A

18.6A 18.6A 18.6A 18.6B 18.6B 18.6B 18.6B 18.6B 18.6B

18.6B 18.6C 18.6C 18.6C 18.6C 18.6C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

5

CHARGER - 1

18.6B

C

4

18.6C 18.6C

18.6D 18.6D 18.6D 18.6D 18.6D 18.6D 18.6D 18.6E 18.6E 18.6E 18.6E 18.6E

-X101:1

-X101 1

-X10:1

-X101:2

2

-X10:2

-X101:3

3

-X10:3

-X101:4

4

-X10:4

-X101:5

5

-X10:5

-X101:6

6

-X10:6

-X101:7

7

-X10:7

-X101:8

8

-X10:8

-X101:9

9

-X10:9

-X102:1

-X102 1

-X10:10

-X102:2

2

-X10:11

-X102:3

3

-X10:12

-X102:4

4

-X10:13

-X102:5

5

-X10:14

-X102:6

6

-X10:15

-X102:7

7

-X10:16

-X102:8

8

-X10:17

-X102:9

9

-X10:18

-X103:1

-X103 1

-X10:19

-X103:2

2

-X10:20

-X103:3

3

-K81:22

-X103:4

4

-X10:22

-X103:5

5

-X10:23

-X103:6

6

-K81:32

-X103:7

7

-X10:25

-X103:8

8

-X10:26

-X103:9

9

-K81:42

-X103:10

10

-X10:28

-X103:11

11

-X10:29

-X103:12

12

-K82:12

33.3A 33.3B 33.3B 33.3B 33.3B 33.3B 33.3B 33.3B

B

33.3B

33.3C 33.3C 33.3C 33.3C 33.3C 33.3C 33.3C

C

33.3C 33.3C

33.3D 33.3D 32.6B 33.3D 33.3D

D

32.6C 33.3E 33.3E 32.6C 33.3E 33.3E 32.6C

F

E

Refer to protection notice ISO 16016

E

34

REV.04 REV.03 REV.00 REV. STATUS

36 03.07.2017 09.05.2017 18.01.2017 DATE

1

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RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6

7

8

DVR - 1 A

19.6A 19.6A 19.6A 19.6B 19.6B 19.6B 19.6B 19.6B 19.6B

19.6B 19.6B

19.6C 19.6C 19.6C 19.6C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

5

CHARGER - 1

19.6B

C

4

19.6D 19.6D 19.6D 19.6D

13.3D 13.3D 13.4D 17.4E 17.4E 17.4E 13.2D 13.2D 13.2D

-X104:1

-X104 1

-X10:31

-X104:2

2

-X10:32

-X104:3

3

-X10:33

-X104:4

4

-X10:34

-X104:5

5

-X10:35

-X104:6

6

-X10:36

-X104:7

7

-X10:37

-X104:8

8

-X10:38

-X104:9

9

-X10:39

-X104:10

10

-X10:40

-X104:11

11

-X10:41

-X104:12

12

-X10:42

-X105:1

-X105 1

-X10:43

-X105:2

2

-X10:44

-X105:3

3

-X10:45

-X105:4

4

-X10:46

-X105:5

5

-X10:47

-X105:6

6

-X10:48

-X105:7

7

-X10:49

-X105:8

8

-X10:50

-A8:M1-13

-X106 1

-X10:51

-A8:M1-14

2

-X10:52

-A8:M1-15

3

-X10:53

-N061-A01:M5-6

4

-X10:54

-N061-A01:M5-5

5

-X10:55

-N061-A01:M5-4

6

-X10:56

-A8:M1-1

7

-X10:57

-A8:M1-2

8

-X10:58

-A8:M1-3

9

-X10:59

34.3A 34.3B 34.3B 34.3B 34.3B 34.3B 34.3B 34.3B

B

34.3B 34.3C 34.3C 34.3C

34.3C 34.3C 34.3C 34.3C

C

34.3D 34.3D 34.3D 34.3D

34.3D 34.3D 34.3E

D

34.3E 34.3E 34.3E 34.3E 34.3E 34.3E

F

E

Refer to protection notice ISO 16016

E

35

REV.04 REV.03 REV.00 REV. STATUS

37 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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85 8

4

5

6

7

8

A P1

-T13

-T11

P2

S2

S1

P1

-T14

-T001-P1 1

2

3

P2

S2

S1

P1

-T15 S2

S1 31

41 42.5D 42

42.5E 14 42.5E 22 42.5E 32

21

13

5 6

4

2

3

5

4

6

38.1D

4

38.1D

46.6B 46.6B

B

46.6B

1.5 mm2 [SC]

-S014-21 -S014-18 -S014-16 -S014-20

1

-X001-L3

1.5 mm2

46.4B 46.4B 46.4B 46.4B

12 14

ON

3

-T001-P3

-X001-L2

2

2

1.5 mm2 [SC]

-X001-L1

OFF

-T001-P2

P2

50 mm2

-S1

-T12 1

250/5A, 6VA

200A

4

80-130-180A/0.1A

250/5A, 6VA

-F10

38.1D

80-130-180A/0.1A

250/5A, 6VA

3

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

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D

6

4

-F12 6A - Gg

C 5

3

CONT. FUSE

1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

LOAD SWITCH

2

45.6C 11

200A

D

PE

-X01

TRANSFORMER

N

2S3

1S3

2S2

-A061-M8-3 42.1D

-A061-M8-2 42.1D

42.1D

-A061-M8-1

-A061-M20-7 42.4E

-A061-M20-4 42.4E

-A061-M20-1 42.3E

-A061-M1-7 42.3E

42.3E

=NE00+NE -8Q6 250A

1S2

42.3E

3x415V AC +/- 10% ,50 Hz +/-5% TN, Icc = 32 kA

-A061-M1-4

PE

N

-X01

-X01 L3

-X01 L2

E -A061-M1-1

Refer to protection notice ISO 16016

L1

CHARGER INPUT

E

F

-X01

INPUT RFI FILTER

P3

P1

PB273

2S1

RI

-T10 1S1

RU

SI

1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

SU

TI

25 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

TU

RFI FILTER

-Z1

P2

2,5 mm2 [SC]

71E/2015/MELCO/COMN/E13/11205

R

Y

B

36

REV.04 REV.03 REV.00 REV. STATUS

38 03.07.2017 09.05.2017 18.01.2017 DATE

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71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

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85 8

4

5

6

7

8

-A061-CN5

A

-X1

A M7 G

-X4:2

-X5:2

-X6:2

-X7:2

-X8:2

-B1

-B2 2

ϑ

1

TEMP. °C

1

-U061-A2:M8-1

2

ϑ

BRIDGE BUS BAR

5 2 4

-F3

38.7F 1

1

550A

2

-V3

5

-V2

5

-V1

5

C

4

2

4

4

2

38.2D

550A

38.6F 1

-F2 1

38.5F 1

1

550A

2

39.1A

FUSE

2 4

2

FUSE

2 4

2

4

3

2 2

FUSE

-F1

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

1

1 3

1

120 mm2 [SC]

-T1 -T001-P1

P1

S1

1

-T001-P2

P2

S2

1

-T001-P3

P3

S3

1

-U061-W03 THYRISTOR BUS BAR

37.8A

TRANSFORMER

D

4

-U061-W04

3

2

THYRISTOR BUS BAR

4

-U061-W05 THYRISTOR BUS BAR

HEAT SINK

7 6

THYRISTOR

7 6

THYRISTOR

3

3

-W012-1

7 BRIDGE BUS BAR

RECTIFIER THYRISTOR SNUBBER CARD

-U061-E01

E

5

4

3

1

39.1C

6

Refer to protection notice ISO 16016

-

2

-U061-W02

E

F

3

L3

L2

-A4

L1

TEMPERATURSENSOR TRANSFORMERWINDING

+

70 mm2

2

6

ϑ

38.2C 1

THYRISTOR

7

HEAT SINK

415/114V, 74.1kVA, DY11

HEAT SINK

PE

2

37.8B

4 3

37.8A

2

D

-L400-A

6

-T1 ϑ

38.8E

TEMP. °C

1

1

B

-B3 2

ϑ

TEMP. °C

-U061-W01

-X8:1

A M6 G

-X7:1

A M5 G

-X6:1

A M4 G

-X5:1

A M3 G

-X4:1

A M2 G

-X3:1

RECTIFIER FIRING CARD

Block Arrangement : _U160-10

A M1 G

-X3:2

1-10

-A5

Navision-No. : Fuse Size 300A: U1140 : 315A 400A: U1141 : 400A 500A: U1142 : 550A 600A: U1143 : 650A

1

C

42.2E

-U061

-X2:1

B

3

-X2:2

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-U061-E02

-U061-E03

-U061-A2:M8-1

38.8B

-B061-M18-13

-F1 1

-F2 2

2

4

4

38.5C

-B061-M18-14

2 1

1

38.6C

38.7C

39 03.07.2017 09.05.2017 18.01.2017 DATE

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42.7E

4

37

REV.04 REV.03 REV.00 REV. STATUS

42.7E

-F3

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4

5

6

7

150 mm2[SC]

-L1

2

1

HALL I-TRANS

-15

M

+15 1

3

125V, 500A, 0.098mH CHOKE

A

800A/60mV

-R2

B

2

A

-U400

3

38.8C

-L400-A

8

150 mm2[SC]

4

1.5 mm2

2

3

4

4

B

AMMETER

3

-A061-M5-1

3

-A061-M5-2

-A061-M5-3

B 2

I

0-800 A A

1

-P2

-U400.

2.7kΩ RESISTOR

-R1

2x22000μF/220Vdc CAPACITOR

-D1

-U400.

K

-C1

+

RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

-U400.

A

1

2

-W401

-

B

3

50 mm2[SC]

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

38.8E

42.4E

-W012-1

42.4E

42.4E

-W402

12 14

22 24

42.6E 11

42.6E 21

4 3

-F4 FUSE

6A - Gg

C

150 mm2[SC] 3

1

CONT. FUSE ISOLATOR

A

21

33

-W404-1

E

40.2F

40.2F

40.8C

-F16:4

Refer to protection notice ISO 16016

-R404-A

VOLTMETER

E

23

13

LOAD SWITCH

2

U

42.6D 14 45.4C 24

630A

50.3D 34 50.3D 22

3

K

4

0-200 V

1

3

ON

-S2

-P1

OFF

3

1

550A BLOCKING DIODE

2

-A061-M15-1

-V1

2A

42.1C

-A061-M15-4 42.1C

4

D

-F16

F

1

630A

4

2

-F13

2

D

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

2

1.5 mm2 [SC]

38

REV.04 REV.03 REV.00 REV. STATUS

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4

5

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7

8

A -Q411-2

42.5E 42.5E

-A061-M7-3

-U443.

3

-15

-A061-M7-2

-U443.

2

M

-A061-M7-1

-U443.

1

+15

41.1A

-U443

42.5E

HALL I-TRANS

B

3

-R3

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-P3

SHUNT 400/60mV

3

4 2

400-0-400 A

I

2

AMMETER

1.5 mm2

D

41.1C

C

-F16:4

39.7E

4 3

-F14

2

1.5mm2 [SC]

1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-Q411-6

6A - Gg U-BAT

120 mm2[SC]

RAIL EARTHING: XXX mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

D

PE

PB269

RFI FILTER

-Z2 +

-

03.07.2017 09.05.2017 18.01.2017 DATE

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42.1C

-A061-M16-1

41

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42.1C

L-

-A061-M16-4 YRV YRV YRV REL.

51.2F

-X03-L-

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39

REV.04 REV.03 REV.00 REV. STATUS

E

TO PROTECTION BOX-2 =NL00+NL11

-W404-1 39.7E

39.7E

-R404-A

Refer to protection notice ISO 16016

F

L+

E

-X03

2.5 mm2 [SC]

-X03

OUTPUT RFI FILTER

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5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

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CHG02

SHEET

TOT. PAGES

40

85 8

B

2

5

6

40.8A

7

8

-Q411-2

B

-Q411-6

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

35 mm2[SC]

D

-X411

D

4

A

40.8C

C

3

-Q200-5

L-

E

52.1B

52.1A

-V081-A

Refer to protection notice ISO 16016

F

L+

E

-X411

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

TO DVR 2 40

REV.04 REV.03 REV.00 REV. STATUS

42 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

CUST. REF.:

110 BDT 500 CHG02: OUTPUT 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

41

85 8

F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE

1 BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

4 11

41

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

-F10 37.3B

110 BDT 500 CHG02: CONTROLLER

SWITZERLAND

6

48.5E

48.5E

-A061-M18-16

-N061-A01-M5-3

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

M18-24

M18-23

M18-22

M18-21

M18-20

RESET

EARTH F.

ON/OFF

PAR-SW

0V

M18-19

M18-18

FMC

FB1

M19-10

M19-9

M19-8

M19-7

M19-6

M19-5

M19-4

M19-3

M19-2

M19-1

M2-3

M2-2

M2-1

M14-3

M14-2

M14-1

M13-3

M13-3

-X200-7

-X200-6

-X200-5

-X200-4

62.2E

62.2D

62.2D

62.2D

2

1

BATTERY ROOM VENTILATION FAILURE -X10

-X10

6

M18-17

M18-16

M18-15

M18-14

M18-13

TB1

PB280

RECTIFIER CONTROLLER CARD

M18-12

FB2

TB2

PB133

RECTIFIER POWER SUPPLY CARD

M18-11

M18-10

M18-9

M18-8

M18-7

M18-6

ROCB

DR16-PS

+24V

-B061-M18-14

39.7E

M18-5

TEMP

38.8F

44.5E

13

-S2

M-INP

38.8E

-K1 39.7C

14

-F10

14

ING2

11

M13-1

M12-3

M12-2

M12-1

INPUT FILTER PCB

M12

M18-4

BCB

M12-3

M12-2

M12-1

M11

12

M18-3

I-BATT. RICB

ING1

M18-2

M18-1

M10

24

41

M11-3

M11-2

M11-1

M10-3

M10-2

M10-1

-A10

2

44.3A

43.6C

43.1C

43.1B

43.1B

5

-B061-M18-13

37.3B

42

ING2

-F4

37.3B

22

31

ING1

39.7C

21

32

ING0

24

-F10 21

21

37.3B

22

POTENTIOMETER

-F4

13

M11-3

M11-2

3

22

14

EN: Ribbon cable DE: Flachbandkabel

14

12

M7-3

ING0

40.3A

M11-1

M10-3

M10-2

M10-1

M9-3

M9-2

M9-1

-A008-CN1

-A007-CN1

-A061.1-CN1

-A006-CN1

-A005-CN1

4

-A061-M7-3

I-DIFF. 12P

M7-2

M7-1

DR16-BP

-A061-M7-2

+

POTM.

M6-3

+

I-TOT.

M6-2

M6-1

M5-3

M5-2

CN10

1-10

CN9

1-10

CN8

1-10

CN7

1-10

CN11

1-10

CN6

1-10

CN3

1-20

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

-R10

40.3B

40.3B

-A061-M7-1

-A061-M5-3

+ M5-1

+

UPS

39.5B

-A061-M5-2

-A061-M5-1

M20-7

M20-6 L3

39.5B

39.5B

-A061-M20-7

M20-5

M20-4

M20-3

AC-SYNC. L2

37.6E

37.6E

M20-1

U-BATT.

ARC3

-A061-M20-4

L1

M20-2

L3

M1-7

MAINS PS L2

-A061-M20-1

PB134 ARC2

37.6E

RECTIFIER BACK PANEL

L1

-A061-M1-7

M8-1

37.5E

M8-2 ARC1

M1-6

-A061-M8-1

M1-5

-A061-M8-2

M1-4

-A061-M8-3

M1-3

M8-4 COM

-A061-M1-4

M8-5

M1-2

M15-1

M1-1

M15-2

-A061-M1-1

-A061-M15-1

1-10

M15-3

CN5

37.7E M15-4 LED

37.5E

E -A061-CN5

37.7E -A061-M15-4 FP

37.5E

38.8A

37.8E M16-1 -

M16-2

CN4

39.4D -A061-M16-1

+

M16-3

U-OUT.

39.4D M16-4

-

40.7F -A061-M16-4

CI-S

-A1

CI-R

40.6F

1-10

D

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

Refer to protection notice ISO 16016

EN: Ribbon cable DE: Flachbandkabel 1

-

B

3

-

A 2

-

1 7 8

ING:-1 - DVR FAILURE (EMERGENCY LEVEL) ING:-2 - BATTERY CIRCUIT FAULT

FUNCTION UNIT:

A

B

TO UPS

PB250

DR16-MC C

RECTIFIER MICRO-CONTROLLER CARD

DR16-DR

M8-3

D

-F10 E

45.6D

-K2

43

8

F

CHG02

SHEET TOT. PAGES

42 85

3

4

5

6

7

8

A EN: Special ribbon cable DE: Spezielles Flachbandkabel

-A006-CN1

CN1

PB177

TAST & LCD

-A2 1-20

42.2B

-A005-CN1

CN1

PB129

(RT) (GR) (GR) (YE) (RT) (RT) (RT) (RT) (RT) (RT)

AC MAINS FAILURE ACMAINS ON / HEALTHY FLOAT CHARGE BOOST CHARGE CHARGER FAILURE CHARGER HIGH DC VOLTAGE CHARGER OVERLOAD RECT / BATTERY FUSE FAILURE CHARGING FAULT BATTERY TEST FAILURE

B

42.3B

1-10

42.2B

RECTIFIER DISP. WITH KEY PAD

-A3

LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8 LED 9 LED 10

RECTIFIER LED INTERFACE CARD

-A004

(FRONT PANEL)

B

2

LED-DR16

A

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

C

-A061.1-CN1

-A7

EN: Special ribbon cable DE: Spezielles Flachbandkabel

-A6

CN1

EN: Special ribbon cable DE: Spezielles Flachbandkabel

RELAY CARD

1-10

M1-18

M1-17

M1-16

M1-15

M1-14

M1-13

RL1

RL 1:- RECTIFIER OK RL 2:- MAINS FAULT RL 3:- U/V LEVEL FOR CHANGE OVER RL 4:RL 5:RL 6:-

D

-A7:M1-18

E

45.3C

-A7:M1-17 44.2D

62.2E

62.2E

-A7:M1-14

-RL3-11

RECTIFIER RELAY CARD

E

Refer to protection notice ISO 16016

RL2 M1-12

M1-11

M1-10

RL3 M1-9

M1-8

M1-7

RL4 M1-6

M1-4

RL5 M1-3

6

9

PB031

M1-2

1

5

PB245

RL6

M1-5

SER-CAN

INTERFACE CARD

F

ARC

1-10

M1-1

D

42.3B

CN1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-A007-CN1

FRONTPANEL HMI

DETAILED ALARM / TERMINAL DESCRIPTION ACCORDING TERMINAL LIST

42

REV.04 REV.03 REV.00 REV. STATUS

44 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

CUST. REF.:

110 BDT 500 CHG02: INTERFACE 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

43

85 8

5

6

- COMMON ALARM grouped as: (X10: 10...18) + Mains failure (A1) + Blown fuses (A2) + High temperature (A3) + Overload (A4) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1)) + DVR failure/Fan failure (I1)

-A008-CN1

RELAY CARD 3 (ALARM)

RL6 : Battery room ventilation failure RL5 : Battery charger fail RL4 : Battery faulty RL3 : Common alarm RL2 : Discharge level 3 RL1 : Mains fault

M1-18

M1-17

M1-16

RL1 M1-15

M1-14

RL2 M1-13

M1-10

RL3 M1-9

M1-8

M1-7

RL4 M1-6

M1-5

M1-4

M1-3

RL5

M1-2

PB031

M1-1

RL6

M1-12

RELAY CARD

1-10

B

-A8:M1-15

+24-0 +24-1

67.3D

67.3D

67.3D

-A8:M1-14

-A8:M1-13

-A8:M1-3

-A8:M1-2

67.3E

-A7:M1-17

43.7E

67.3D

67.3D

-A8:M1-1

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

-J01

+

-J01

-

62.2D 45.1B

D

41

49.3B 31

41

A1

-X061

FROM BATTERY PROTECTION BOX

43

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

E 2

41

-X04-2

49.3E 41

49.3C 31

49.3B 21

31

51.7E

50.3B 41

49.3E 31

49.3C 21

49.3A 11

62.2D

51.8E

50.3B 31

49.3D 21

49.3B 11

-X04-1

50.3B 21

49.3D 11

12 14 22 24 32 34 42 44

-K1-14

Refer to protection notice ISO 16016

50.3A 11

12 14 22 24 32 34 42 44

45.1B

E

12 14 22 24 32 34 42 44

-X061

42.6E 21

12 14 22 24 32 34 42 44

12 14 22 24 32 34 42 44

-24-0

1

45.5C 11

45.1E

A2

-K1

A2

A2

-K11

A1

A1

A1

-K13

A2

-K14

A2

-K15

A1

-24-1

F

- BATTERY CHARGER FAIL grouped as: (X10: 28...36) + Blown fuses (A2) + High temperature (A3) + Max output voltage (A5) + Min output voltage (A6) + Charging fault (A7) + Open circuit breakers (A9) + Input breaker open (A91) + Output breaker open (A93) + Not (Rectifier OK) (n(S1))

- BATTERY FAULTY grouped as: (X10: 19...27) + Battery breaker open (A92) + Charging fault (A7) + Battery discharge level 3 (S23) + Battery electrolyte level low + Battery circuit fault (I2)

RECTIFIER RELAY CARD

D

8

A

EN: Special ribbon cable DE: Spezielles Flachbandkabel

-A8

C

7

42.3B

4

M1-11

B

3

CN1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

CUST. REF.:

110 BDT 500 CHG02: INTERFACE

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

45

4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

44

85 8

6

7

8

B

+24-1

A1

11 2

X2

LED

D

A2

-K2

GREEN

LED

14

12

14 X1

24

-H34

GREEN

X2

LED 2

X2

LED

-H33

GREEN

C

11

-S1 37.3C

X1

-H32

GREEN

X2

44.7D

-K1 44.5E

-A7:M1-18

43.7E

X1

-H31

-S2 39.7E

X1

21

45.6D

2

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-A7:M1-17

45.1B

12

23

-A7:M1-17

-K2

62.2D

S3 CLOSED - BATTERY BOX 2

S2 CLOSED - CHARGER 2

-K1-14

22

45.3C

D

5

RECTIFIER HEALTHY - CHARGER 2

S1 CLOSED - CHARGER 2 44.5E

44.7D

C

4

A

2

B

3

24

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-X200-3

-24-1

F

E

Refer to protection notice ISO 16016

E

42.5F 11 45.2C 21 50.3C 31 50.3C 41

12 14 22 24 32 34 42 44

46

44

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

CUST. REF.:

110 BDT 500 CHG02: INPUT 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

45

85 8

4

5

6

7

8

37.7B

37.7B

37.7B

37.4B

37.4B

37.4C

A

-X001-L3

-X001-L2

-X001-L1

-S014-21

-S014-20

-S014-16

B -S014-18

B

3

37.4B

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-L1-2

48.1A

6

4

-F15

2

-L2-4

48.1A

2A 5

3

1 6

1

5

8

A - SELECT SWITCH

0

8

2

6

2

4

6

D

5

1

V - SELECT SWITCH

5 U

2

I

-P12

4

1

1.5 mm2

3

2

1

-SV 8

2

-P11

2

2

-SA

L3-L1

1

L2-L3

11

L1-L2

1.5 mm2 3

0

D

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

F

E

Refer to protection notice ISO 16016

E

I

0-250 A

0-500 V

3

VOLTMETER

3

AMMETER

U

45

REV.04 REV.03 REV.00 REV. STATUS

47 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

CUST. REF.:

110 BDT 500 CHG02: MEASURING 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

46

85 8

4

5

8

1.5 mm2

N N

MCB

2

MCB

1

N N

B

-F090

13A

6A

C

11

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

2

-B090

-S090

THERMOSTAT

1

12

DOOR SWITCH

D

8W

2

N

PE

L

LIGHTING

2

-E090

XC

1.5 mm2

br

150 W HEATER

bl

1

-H090

C

1

D

7

A

-F091

C

6

2

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-J090 T13 / 10A SOCKET

F

54.7B

54.7B

-F091-2

-F091-N

E

Refer to protection notice ISO 16016

E

FROM DCDB 2 (=NL00+NL01) 46

REV.04 REV.03 REV.00 REV. STATUS

48 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 CHG02: HEATING, LIGHTING AND SOCKET SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

47

85 8

4

5

2

4 3

6A - Gg CONT. FUSE ISOLATOR

B

RAIL EARTHING:

1V

380

400

TRANSFORMER

ISOSAFE 1,5 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

PE

C

2V

0

24

2U1

380/400/415Vac 230/24Vac 260 VA

RAIL EARTHING:

-N061-L01

ISOSAFE 0,75 mm2 EARTING WIRE (GN/YE) TO THE EARTH BUSBAR.

n=1

M6-1

FMC

D

M5-1

1NO 1C 1NC M5-3

M5-4

M5-5

M5-6

FAIL

OK

OK

2NO 2C 2NC

M8-1

M8-2

M8-3

M7-1

M7-3

M7-2

M4-3

M4-1

N CH6 L

M4-2

N CH5 L

-U061-E01

-U061-E02

-U061-E03

-N061-A01:M5-4

-N061-A01-M5-3 42.7E

BRIDGE FAN

67.3D

BRIDGE FAN

67.3D

BRIDGE FAN

-N061-A01:M5-5

M 1AC

67.3D

-N061-A01:M5-6

N

L

M3-1

N CH4 L

22VA

22VA

-N061-E31

M 1AC

M3-2

M3-3

M2-1

N

-N061-E21

N CH3 L

L

M2-3

M1-1 L

M1-2

M1-3 N

-N061-E11

M 1AC

22VA

Refer to protection notice ISO 16016

N CH2 L M2-2

FAN MONITOR CARD

N CH1 L

REL 1.1

FAIL

REL 1.2

M5-2

AC N

-A061-M18-16

L

E

42.7E

M6-2

-N061-A01

M6-3

HF-FILTER

E

F

8

A

-N061-F01

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

7

-L2-4

46.7C

-N061-T01

C

6

-L1-2

46.7B

1U3

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

49

47

REV.04 REV.03 REV.00 REV. STATUS

03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

CUST. REF.:

110 BDT 500 CHG02: VENTILATION BRIDGE 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

48

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

5

-K11 11

12

-X101:1

14

-X101:2

44.4E

-K11 21

-X101:3 22

-X101:4

24

-X101:5

44.4E

-K11 31

-X101:6 32

-X101:7

34

-X101:8

44.4E

-K13

-X101:9

12

-X102:1

14

-X102:2

44.3E

-K13 21

-X102:3 22

-X102:4

24

-X102:5

44.3E

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-K13

D

31

-X102:6 32

-X102:7

34

-X102:8

44.3E

-K14 11

44.2E

-X102:9

12

-X103:1

14

-X103:2 -X103:3

-K14 21

22

-X103:4

24

-X103:5

44.2E

-K14 31

-X103:6

32

-X103:7

34

-X103:8

44.2E

-K14 E

41

-X103:9

42

-X103:10

44

-X103:11

44.2E

Refer to protection notice ISO 16016

F

7

8

A

11

C

6

-X103:12

66.3A 66.3A 66.3A 66.3A 66.3B 66.3B 66.3B

B

66.3B 66.3B

66.3B 66.3B 66.3C 66.3C 66.3C 66.3C 66.3C

C

66.3C 66.3C

66.3D 66.3D 66.3D

66.3D

D

66.3D 66.3D

66.3D 66.3D 66.3D

66.3D

E

66.3E 66.3E

48

REV.04 REV.03 REV.00 REV. STATUS

50 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG02: SIGNALS TO DCS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

49

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

5

-K15 11

12

-X104:1

14

-X104:2

44.2E

-K15 21

-X104:3 22

-X104:4

24

-X104:5

44.2E

-K15 31

-X104:6 32

-X104:7

34

-X104:8

44.2E

41

-X104:9 42

-X104:10

44

-X104:11

44.2E

32

8

-X104:12

-X105:1

31

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

45.6D

42

67.3A 67.3A 67.3A 67.3A 67.3B 67.3B 67.3B

B

67.3B 67.3B 67.3B 67.3B 67.3B

-K2

34

D

7

A

-K15

C

6

-X105:2

67.3C 67.3C

C

-K2

44

-X105:3

41 45.6D

-X105:4

67.3C 67.3C

-S2 33

-X105:5

34

-X105:6

39.7E

67.3C 67.3C

-S2 21

-X105:7

22 39.7E

-X105:8

67.3C

D

67.3C

F

E

Refer to protection notice ISO 16016

E

49

REV.04 REV.03 REV.00 REV. STATUS

51 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 CHG02: SIGNALS TO DCS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

CHG02

SHEET

TOT. PAGES

50

85 8

6

7

24VDC POWER SUPPLY FROM DVR 2

FROM DVR 2

8

FROM +VE&-VE POLE OF 86th CELL

FROM +VE POLE OF 43rd CELL

2 -X05

1 -X05

5 -X06

4 -X06

4 -X71

3 -X71

L-X02

-X02

L+

120 mm2[SC]

-F11

-F12

2

24

22

-K1

-F13

51.3E 21

-X04

22 24

13

12 14 51.3D 11

4

FUSE

-X04

21

51.3E

3

1

-F1 400A

C

2A 1

-F15

2A 1

-F14

2A 1

1

-F17

2A

2

2

2

2

-F16

2A

1

2A

1

2A

51.3D 14

3

1

LOAD SWITCH

1

400A

2

13

2

4

ON

2

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-S1

1 12

51.2C

2

D

14

120 mm2[SC]

14

D

5

=NL00+G01

-S1 C

4

TO BATTERY BANK 2

2

B

3

A

OFF

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

-K1

5

6

51.2C

SW

SW

LSI+

LSI-

24V+

24V-

NC

C

C

9

10

11

12

E

-X06

-X06

-X06

3

-X71

-X71

VOLTMETER

-X03-L-

NC

8

TO CHARGER 2

A2

U

51.6D 11 51.7C 21

40.4F

40.4F

NO

7

51.2C

L0-200 V

A1

24

22

-K1

-F1

NO

21

L+ -X03-L+

=NL00+G11

3

-P1

FROM CHARGER 2

2

-X03

-X03

1

F

Refer to protection notice ISO 16016

E

INDICATION LED

44.5E

11

ELECTROLYTE LEVEL SENSOR PCB

2A

-H1

-X04-2

4

44.6E

3

-X04-1

2

X1

1

X2

14

-A1

-F1 4

-F18

2

12

11

51.3E

31

1

12 14 22 24 32 34

2

1

2

3

TO BATTERY SYMMETRY CARD

TO DVR2

50

REV.04 REV.03 REV.00 REV. STATUS

52 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 BPB02: BATTERY PROTECTION BOX SWITZERLAND

CONTRACT NO:71E/2015 BDT_C06_WDR_0.065

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

BPB02

SHEET

TOT. PAGES

51

85 8

A

B

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

2

3

4

5

6

7

35 mm2[SC]

8

35 mm2[SC]

-V11-V12-V13 41.7E

-V081-A

A

K

A

K

A

-R200-2

K

160A

-K21

35 mm2[SC]

-K22

41.8E

-K23

5

6

5

6

5

6

3

4

3

4

3

4

1

2

1

2

1

2

21.5E

21.6E

B

21.7E

-Q200-5

-QB-5

57.2A

-F41-2

55.1A

4 3

C 1

3

6A - GG 1

3

1

3

-F15

2

4

2

-F14 6A - GG

55.1B

PE

1

CONT. FUSE ISOLATOR

3

CONT. FUSE ISOLATOR

N

CONT. FUSE ISOLATOR

1

6A - GG

4

-F13

6A - GG

L

2

4

2

-F12

6A - GG

-A13 -K24

OUTPUT

53.6E

-K25

-K26

53.5E

53.4E

D 2

2

-

A

-

2

CONVERTER

1

1

1

INPUT

+

D

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-F11

4

2

-F41-4

C

A

57.1A

21.3B

21.4B

21.6B

21.3B

21.4B

21.6B

21.3B

21.4B

21.6B

59.2C

59.2C

59.3C

-A081-J3-2

E

56.3A

-A081-J3-1 56.3A

-V081-A01-J6-2 53.6B

-V081-A01-J6-1

4 A2

A2

-K23

A1

A1

A1

-K22

53.5B

53.4B

-24V-1

3

3

53.4E

4

-K26

53.5E

4

-K25

53.6E

-K21

21.2E

53.3E

-24V-2

-V081-A01-J4-2 53.2B

53.2B

-V081-A01-J4-1

-V081-A01-J8-1 53.3B

21.1E

+24V-1

Refer to protection notice ISO 16016

E

F

-K24

A2

-V081-A01-J7-1

-V081-J01

-

+

-V081-J01

X06 5

-V081-A01-J7-2

X06 4

53.4B

K

TO BPB02

3

-V14

51

REV.04 REV.03 REV.00 REV. STATUS

53 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 DVR02 : VOLTAGE DROPPER DIODES SWITZERLAND

CONTRACT NO:71E/2015

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

52

85 8

F REV.04 REV.03 REV.00 REV. STATUS 03.07.2017 09.05.2017 18.01.2017 DATE

1 BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

E 52.2E

3

-K25

CONTRACT NO:71E/2015

4 C1

NO2 NC2 C2

NO1 NC1 C1

J1-7

J1-6 J1-5 J1-4

J1-3 J1-2 J1-1

1

RLY1

-K24

21.7D 2 21.7D 4

1

21.6D 2 21.6D 4

1

3 3 21.5D 2 21.5D 4

6 5 6 5 6 5

14 13 14 13 14 13

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN) 110 BDT 500 DVR02 : VOLTAGE DROPPER CONTROLLER

SWITZERLAND

5 6

HIGH

6

J5-1

RLY2

LOW

NC1 J1-8

J3 9 5

RS 232 INTERFACE

PROGRAMING

INPUT 1

J5-2

NO1 J1-9

LOAD-

LOAD+

BAT -

BAT +

2

J6-2

2

-V081-A01-J6 1 J6-1

J7-2

-V081-A01-J7 1 J7-1

-V081-A01-J6-2

-V081-A01-J6-1

-V081-A01-J7-2

-V081-A01-J7-1

-V081-A01-J8-1

-V081-A01-J4-2

-V081-A01-J4-1

52.7E

52.7E

52.4E

52.3E

52.2E

52.2E

52.2E

5

A1

-V081-A01-J1.1 2

-V081-A01-J1.3 2

RLY3

J1-10 C2

POWER SUPPLY

J1-11 NC2

J1-12 NO2

J8-2 UB

3

-V081-A01-J8 1 J8-1

J4-4

J4-3

J4-2

UB

-0V

-0V

+24V

-V081-A01-J4 1 J4-1

4

A2

-K26

J1-13 C1

J1-14 NC1

J1-15 NO1

J1-16 C2

RLY4

J1-17 NC2

J1-18 NO2

J1-19 C1

J1-20 NC1

J1-21 NO1

J1-22 C2

J1-23 NC2

+24V

3

A1

-V081-A01-J1.5 2

DVR CARD

J1-24 NO2

-A01

A1

D

2

A2

A2

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 6 7

INPUT 2

DVR

8

A

B

J2-1

J2-2

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

C

J2-3

J2-4

J2-5

J2-6

RESET

D

-24V-2

E

1

3

52 54

FUNCTION UNIT:

8

F

DVR02

SHEET TOT. PAGES

53 85

4

5

8

-F091-N

-F091-2

1.5 mm2

6A

47.2E

N N

47.2E

2

MCB

6A

1

N

-F090

N

B

MCB

TO CHARGER 2 (=NL00+G11)

-B091

2

-S090

-S091

DOOR SWITCH

DOOR SWITCH

-B090 ϑ

2

THERMOSTAT

1

1

HYDROSTAT

12

2

1

11

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

bl

2

br

C

-E090 150 W HEATER

bl

1

8W LIGHTING

2

2

-H091

XC

8W LIGHTING

XC

1.5 mm2

br

C

-H090

1

D

1

D

7

A

-F091

C

6

2

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

F

23.7B

23.7B

-F091-2

-F091-N

E

Refer to protection notice ISO 16016

E

FROM DCDB1 (=NK00+NK01) 53

REV.04 REV.03 REV.00 REV. STATUS

55 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02: HEATING AND LIGHTING 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

54

85 8

6

7

8

57.3A

5

A

-F31-4

57.3A -F31-2

4

-F41-2

52.8B

-F41-4

52.8C

4 3

B

-F41

2

B

3

1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6A - Gg CONT. FUSE ISOLATOR

-K27 -A41

-K27 OUTPUT

24

-K27

-

-

+

22

56.2E

CONVERTER

31

32 34

56.2E

A

14 56.3E

-K28 BATTERY CIRCUIT FAIL

21

22 24

56.3E

-K28 31

32 34

56.3E

X10 69 X10 70 X10 71 X10 72 X10 73 X10 74 X10 75 X10 76 X10 77

-K29 11

12

X10 78 X10 79 X10 80 X10 81 X10 82 X10 83 X10 84 X10 85 X10 86

14 56.4E

-K29 21

DVR FAILURE

22 24

56.4E

-K29 31

32 34

56.4E

C OVER VOLTAGE

-U700-J01 -

-U700-J01

11

12

X10 87 X10 88 X10 89 X10 90 X10 91 X10 92 X10 93 X10 94 X10 95

14 56.5E

-K30 21

22 24

56.5E

-K30 -24VDC-9

31

32 34

56.5E

-K31 11

12 14

56.6E

-K31 UNDER VOLTAGE

21

22 24

56.6E

-K31 31

32 34

56.6E

X10 96 X10 97 X10 98 X10 99 X10 100 X10 101 X10 102 X10 103 X10 104

-K32 11

12

X10 105 X10 106 X10 107 X10 108 X10 109 X10 110 X10 111 X10 112 X10 113

14 56.7E

-K32 21

+EARTH FAULT

22 24

56.7E

-K32 31

32 34

56.7E

-EARTH FAULT

E

24.3E

-24VDC-6 62.6D

-24VDC-4 59.1E

-24VDC-3 58.1D

-24VDC-2 56.1E

-24VDC-1 56.2A

+24VDC-1 56.2A

+24VDC-2 56.1D

+24VDC-4

+24VDC-3 58.1D

62.6D

59.1B

+24VDC-6

+24VDC-7 57.2A

24.1E

+24VDC-9

E

Refer to protection notice ISO 16016

11

12

D

-K30

F

-K28

K

+

D

14

21

V41

X10 60 X10 61 X10 62 X10 63 X10 64 X10 65 X10 66 X10 67 X10 68

56.2E

INPUT

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

PE

L

N

11

12

54

REV.04 REV.03 REV.00 REV. STATUS

56 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02 : MEASURING AND ALARMS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

55

85 8

5

6

7

FROM BPB02

8

-S21 3

A

60.7C

13

14

-X06

2 -X06

1 -X06

-A081-J3-1

52.8E

4

-A081-J3-2

52.8E

55.2E -24VDC-1

55.2E

3

J6-6

J6-5

J6-4

J6-3

J6-2

J6-1

J5-3

J5-2

J5-1

J4-3

J4-2

J4-1

J3-2

J12-1

J3-1

B

-A21

J12-2

B

+24VDC-1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

INPUT 2

INPUT 3

GRD

INP5

INP4

INP3

INP2

INP1

EFD -

GRD

EFD +

BAT -

MID

BAT +

INPUT 1

J9-5 PROGRAMING

POWER SUPPLY

LOAD-

PS +ve

PS -ve

LOAD+

J9-6

INPUT 4

J9-4 J9-3 J9-2

J3

LCD-DISPLAY

6 1

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

MAB W EF

J13

1-10

MULTI ALARM RELAY CARD

FP

ARC RLY1

RLY2

RLY3

RLY4

RLY5

RLY6

NO2 66

65

64

C2

NC2

NO1 63

C1 62

NC1 61

56

55

C2

NO2

NC2 54

NO1 53

C1 52

NC1 51

46

C2

NO2

45

44

NC2

NO1 43

42

C1

NC1 41

NO2 36

35

C2

NC2 34

33

32

31

C1

NO1

NC1

NO2 26

25

C2

NC2 24

NO1 23

22

C1

NC1 21

16

C2 15

14

NO2

NC2

NO1 13

12

11

C1

D

A1

-K32

E A2

-2J7-3 60.4C

-2J7-1

A2

60.4C

A1

-2J6-3

-K31

60.5C

-2J6-1

A1

60.5C

A2

114 115

-K30

A2

X10

X10

A1

A1

-2J3-3

-K29

A2

60.2C

-K28

60.2C

-2J3-1

A1 A2

62.6D

-K27

62.6E

-A12:J2-1

-A12:J2-3

+24VDC-2

E

Refer to protection notice ISO 16016

1-10

-A22

C

J14

J1

MULTI ALARM BOARD WITH EARTH FAULT

55.2E

F

1-10 RELAY CARD 2

NC1

D

J9-1

5

RS 232 INTERFACE RELAY CARD 1

C

9

RLY1: BATTERY CIRCUIT FAIL RLY2: DVR FAILURE RLY3: OVER VOLTAGE RLY4: UNDER VOLTAGE RLY5: +VE EARTH FAULT RLY6: -VE EARTH FAULT

-24VDC-2

55.2E

-K81-A2 55.4C 11 55.4C 21 55.4C 31 59.7C 41

12 14 22 24 32 34 42 44

55.5C 11 55.5C 21 55.5C 31 63.3B 41

12 14 22 24 32 34 42 44

55.6C 11 55.6C 21 55.6C 31

41

12 14 22 24 32 34 42 44

55.4E 11 55.4E 21 55.4E 31 59.7C 41

12 14 22 24 32 34 42 44

55.5E 11 55.5E 21 55.5E 31 60.6C 41

12 14 22 24 32 34 42 44

55.6E 11 55.6E 21 55.6E 31 60.7C 41

59.1E

12 14 22 24 32 34 42 44

55

REV.04 REV.03 REV.00 REV. STATUS

57 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02 : MULTIALARM BOARD 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

56

85 8

4

5

6

2

6A

1

-QB

3

22 24

57.1B

X10 116 X10 117 X10 118

-QB OPEN

X10 119 X10 120 X10 121

-QB CLOSE

I

I

1

I

2

3

4

59.4C 41

59.4C 31

57.6A 21

-JB

57.5B 11

U2

U1

160A

A1

C11 ON

M

OFF

12 14 22 24 32 34 42 44

5

3

1

8

A

-F31

4

-QB

7

55.2A

55.2A -F31-2

-F31-4

52.8B -QB-5

55.1E +24VDC-7

-R200-2

3

21

-QB 12 11

14

1

R1

6

4

57.1B

2

B

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

A

2 52.8A

1

-K72

B

-K72

27.3E

R4

3

-QB-4

2

R2

27.3E

-K72

-K72

27.3E

D

R3

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

C

4

27.1B

27.3E

-QC-1

-QC-5

-V44

-F32 35 mm2[SC]

2

1

1

2

-V621-2

4

3

4

3

-V621-3

26.8C

26.8D

26.7F

26.7F

D

1

6A

58.5A

-U22-1 3

-R200 250A/60mV

2

58.5A

-U22-3 4

F

-F42-4 58.3A

58.3A

61.1B

61.1B

22-

27+

-F42-2

E

Refer to protection notice ISO 16016

E

56

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BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02 : INCOMER 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

57

85 8

4

7

8

-U22-3

57.1E

57.1D

2A

-P5

2

8

3

B

0-150V

U

A

0-250A

C 3

5

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

55.2E

55.3E

+24VDC-3

-24VDC-3

I2

-

P 20 Z

U2

TRANSDUCER

9

0(4) - 20mA 8

9

I2

P 20 Z

0(4) - 20mA 8

U1

4

+

I1

3

~

2

~

-U22

U2

1

7

U1

4

-

I1

3

+

2

~

1

~

6

-U21

7

D

6

D

6

-U22-1

57.3F -F42-4 4

57.2F -F42-2

-F42

-P4

C

5

A

1

B

3

2

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

TRANSDUCER

F

X10 125

X10 124

X10 122

X10 123

E

Refer to protection notice ISO 16016

E

57

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RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

110 BDT 500 DVR02 : INSTRUMENTS AND TRANSDUCERS SWITZERLAND

CONTRACT NO:71E/2015

3

4

5

6

CUST. REF.: DOC-N0.

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

58

85 8

4

5

6

7

8

55.1E

BATTERY CIRCUIT FAULT 2

DCDB INCOMER 2 TRIP

DCDB INCOMER 2 ON

BYPASS STEP 3 DVR 2 BYPASSED

+24VDC-4

ELECTROLYTE LEVEL LOW 2 ALARM RESET

A

BYPASS STEP 2 DVR 2 BYPASSED

B

3

BYPASS STEP 1 DVR 2 BYPASSED

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

B +24VDC-5

60.1B

41 1

27.1B

RED

D

LED 2

4

LED

C

-A20-I4

41 X1

-H23

X2

X2

FROM BATTERY FUSE BOX 2

1

-H22 -S22

RED

3

X71 3 X71 4

60.1C

44

42

44

42

14

12

56.5E

11

-K30

56.2E

2

1 LED 2

2

-K27

59.5E

-H22 -S22

RED

X2

LED

-K81

X1

X71 X71 1 2 FROM BATTERY FUSE BOX 2

41

-H21

GREEN

X2

X1

1

X1

1

X1 LED

2

LED

-H48

GREEN

X2

2

-H47

GREEN

2

LED

1

X1

1

-H46

GREEN

X2

-H45

31

57.1B

14

-QB

57.1B

44

42

34

32

13

13

-QB

21.7E

14

-K23

21.6E

14

-K22

21.5E

X2

D

-K21

X1

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

13

-K83-14

55.3E

F

Refer to protection notice ISO 16016

E 56.8E

A1

60.1D

A2

-K82

A2

-K81

A1

-S21-2

-24VDC-4

-24VDC-5

-K81-A2

60.1E

E

-K83-A2

59.5C 11 63.3B 21 63.3C 31 63.3C 41

12 14 22 24 32 34 42 44

63.3D 11

21 31 41

60.1E

12 14 22 24 32 34 42 44

58

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RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02 : LAMPS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

59

85 8

6

7

8

LAMP TEST/DVR FAIL RESET DISTRIBUTION 2

-VE EARTH FAULT DISTRIBUTION 2

+VE EARTH FAULT DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 1

HIGH DC VOLTAGE DISTRIBUTION 2 56.5E

-2J6-1

RED

D

LED 2

2

X2

LED

1

X1

-H29

RED

X2

LED

1

X1

1

-H28

RED

2

LED 2

X2

LED

X1

1

-H27

RED

X2

-H26

RED

2

LED

1

X1

-H25

X2

X2

RED

X1

95

95

ALL TRIP CONTACTS OF THE DISTRIBUTION 2 CIRCUIT BREAKER CONNECTED IN PARALLEL

1

X1

-H24

C

13

-S21

1

44

42

44

56.7E

56.7A 14

-2J7-1

-K32

56.6E

2

56.6E

-K31

60.3E

41

-Q55B

-K83

41

-Q1B

42

-2J6-3

98

56.6E

14

-2J7-3

11

-2J3-1

96

56.7E

12

-2J3-3

96

56.3E

-S21-2

-S21-3

A2

-K83

62.6D

A1

59.8D

B

-K83-14

56.3E

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

LOW DC VOLTAGE DISTRIBUTION 2

+24VDC-5

98

59.8B

D

5

A

59.8B

C

4

2

B

3

DVR FAILURE 1

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

59.8E

F

Refer to protection notice ISO 16016

E 59.8E

-24VDC-5

-K83-A2

-K83

22

21

24 60.3E

60.6C 11 60.3E 21 60.3E 31 60.3F 41

12 14 22 24 32 34 42 44

-K83

32

31

34 60.3E

-K83

42

41

44 60.3E

X10 126 X10 127 X10 128 X10 129 X10 130 X10 131 X10 132 X10 133 X10 134

E

OUTPUT FEEDER TRIP DISTRIBUTION 2

59

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2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

60

85 8

6

7

8

B

22-

-Q1B-Q55B

4

57.2F

27+

3

57.1F

Size and quantity of feeders and terminals see pages 85

C

X22 ...

D

X22 ...

D

5

A

2

C

4

1

B

3

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

F

E

Refer to protection notice ISO 16016

E

60

REV.04 REV.03 REV.00 REV. STATUS

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1

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2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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DVR02

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61

85 8

A

B

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

5

CHARGER 1

13.7C 13.7E 14.1D 11.5A

11.5A 11.5A 12.6E 12.6E

6

7

8

DVR & DCDB 1-2

+24-0

-X100 1

+24VDC-7

-24-0

2

-24VDC-7

-X100-3

3

-S11-3

-X100-4

4

-X100:4

-X100-5

5

-X100:5

-X100-6

6

-A12:J2-1

-X100-7

7

-A12:J2-3

-A7:M1-14

8

-X100-8

-RL3-11

9

-X100-9

24.1E 24.3E 30.8D

B

32.6B 32.6B 25.2E 25.2E 27.1C 27.1B

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

4

A

11.5A

C

3

CHARGER 2 44.7C 44.7E 45.1D 42.5A 42.5A 42.5A 42.5A 43.6E 43.6E

+24-0

-X200 1

+24VDC-6

-24-0

2

-24VDC-6

-X200-3

3

-S21-3

-X200-4

4

-X200:4

-X200-5

5

-X200:5

-X200-6

6

-A12:J2-1

-X200-7

7

-A12:J2-3

-A7:M1-14

8

-X200-8

-RL3-11

9

-X200-9

55.1E 55.3E 60.8D

D 63.6B 63.6B 56.2E 56.2E 27.1B 27.1B

F

E

Refer to protection notice ISO 16016

E

61

REV.04 REV.03 REV.00 REV. STATUS

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1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

62

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

5

6

A

-K28 41

42

-X200:4

44 56.3E

-X200:5

-K81

22

-K81:22

24

-K81:24

59.5E

-X10:21

-K81 31

32

-K81:32

34

-K81:34

59.5E

-X10:24

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

-K81

D

8

DVR & DCDB 2

21

C

7

41

42

-K81:42

44

-K81:44

59.5E

-X10:27

-K82 11

12

-K82:12

14

-K82:14

59.6E

-X10:30

62.6D 62.6D

B

66.6D 64.3D 64.3D

66.6D 64.3D 64.3D

66.6D

C

64.3D 64.3E

66.6E 64.3E 64.3E

D

F

E

Refer to protection notice ISO 16016

E

62

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RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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5

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S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

63

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

66.6A 66.6A 66.6A 66.6A 66.6B 66.6B 66.6B

66.6B

66.6B 66.6B 66.6C 66.6C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

66.6C

D

66.6C 66.6C 66.6C 66.6C

63.6B 66.6D 66.6D 63.6B 63.6C 66.6D 66.6D 63.6C 63.6C 66.6D 66.6D 63.6C 63.6D

E

66.6D

Refer to protection notice ISO 16016

F

6

7

8

A

CHARGER 2 ALARMS

66.6B

C

5

66.6E 63.6D

-X10:1 -X10:2 -X10:3 -X10:4 -X10:5 -X10:6 -X10:7 -X10:8 -X10:9

-X10:10 -X10:11 -X10:12 -X10:13 -X10:14 -X10:15 -X10:16 -X10:17 -X10:18

X10 1 X10 2 X10 3 X10 4 X10 5 X10 6 X10 7 X10 8 X10 9

MAINS FAULT

X10 10 X10 11 X10 12 X10 13 X10 14 X10 15 X10 16 X10 17 X10 18

COMMON ALARM

B

C

-K81:24 -X10:19

X10 19 X10 20 X10 21

-X10:20 -X10:21 -K81:34

D

-X10:22

X10 22 X10 23 X10 24

-X10:23 -X10:24

BATTERY FAULTY

-K81:44 -X10:25

X10 25 X10 26 X10 27

-X10:26 -X10:27 -K82:14 -X10:28

X10 28 X10 29 X10 30

-X10:29 -X10:30

E 110VDC STATION BATTERY 2 FAULT

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2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

64

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

4

67.6A 67.6A 67.6A

67.6A 67.6B

67.6B 67.6B 67.6B 67.6B 67.6B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

67.6B

D

67.6C 67.6C

67.6C 67.6C

67.6C 67.6C

67.6C 67.6C

67.6D 67.6D 67.6D

67.6D 67.6D

E

67.6D

Refer to protection notice ISO 16016

F

6

7

8

A

CHARGER 2 ALARMS

67.6B

C

5

67.6D 67.6D 67.6E

-X10:31

X10 31 X10 32 X10 33

-X10:32 -X10:33

-X10:34

X10 34 X10 35 X10 36 X10 37 X10 38 X10 39 X10 40 X10 41 X10 42

-X10:35 -X10:36 -X10:37 -X10:38 -X10:39 -X10:40 -X10:41 -X10:42

-X10:43 -X10:44

-X10:45 -X10:46

-X10:47 -X10:48

-X10:49 -X10:50

-X10:51 -X10:52 -X10:53

-X10:54 -X10:55 -X10:56

-X10:57 -X10:58 -X10:59

110VDC BATTERY CHARGER 2 FAULT

B

BATTERY CHARGER FAIL

C

X10 43 X10 44

S1 CLOSE

X10 45 X10 46

S1 OPEN

X10 47 X10 48

S2 OPEN

X10 49 X10 50

S2 CLOSE

D

X10 51 X10 52 X10 53

110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW

X10 54 X10 55 X10 56

RECTIFIER FAN FAILURE

X10 57 X10 58 X10 59

BATTERY ROOM VENTILATION FAILURE

E

64

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RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

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5

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F

DVR02

SHEET

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65

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6

7

8

DVR - 2 A

49.6A 49.6A 49.6A 49.6B 49.6B 49.6B 49.6B 49.6B 49.6B

49.6B 49.6C 49.6C 49.6C 49.6C 49.6C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

5

CHARGER - 2

49.6B

C

4

49.6C 49.6C

49.6D 49.6D 49.6D 49.6D 49.6D 49.6D 49.6D 49.6E 49.6E 49.6E 49.6E 49.6E

-X101:1

-X101 1

-X10:1

-X101:2

2

-X10:2

-X101:3

3

-X10:3

-X101:4

4

-X10:4

-X101:5

5

-X10:5

-X101:6

6

-X10:6

-X101:7

7

-X10:7

-X101:8

8

-X10:8

-X101:9

9

-X10:9

-X102:1

-X102 1

-X10:10

-X102:2

2

-X10:11

-X102:3

3

-X10:12

-X102:4

4

-X10:13

-X102:5

5

-X10:14

-X102:6

6

-X10:15

-X102:7

7

-X10:16

-X102:8

8

-X10:17

-X102:9

9

-X10:18

-X103:1

-X103 1

-X10:19

-X103:2

2

-X10:20

-X103:3

3

-K81:22

-X103:4

4

-X10:22

-X103:5

5

-X10:23

-X103:6

6

-K81:32

-X103:7

7

-X10:25

-X103:8

8

-X10:26

-X103:9

9

-K81:42

-X103:10

10

-X10:28

-X103:11

11

-X10:29

-X103:12

12

-K82:12

64.3A 64.3B 64.3B 64.3B 64.3B 64.3B 64.3B 64.3B

B

64.3B

64.3C 64.3C 64.3C 64.3C 64.3C 64.3C 64.3C

C

64.3C 64.3C

64.3D 64.3D 63.6B 64.3D 64.3D

D

63.6C 64.3E 64.3E 63.6C 64.3E 64.3E 63.6C

F

E

Refer to protection notice ISO 16016

E

65

REV.04 REV.03 REV.00 REV. STATUS

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RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02 : INTER CONNECTIONS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

66

85 8

A

B

2

3

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

6

7

8

DVR - 2 A

50.6A 50.6A 50.6A 50.6B 50.6B 50.6B 50.6B 50.6B 50.6B

50.6B 50.6B

50.6C 50.6C 50.6C 50.6C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

D

5

CHARGER - 2

50.6B

C

4

50.6D 50.6D 50.6D 50.6D

44.3D 44.4D 44.4D 48.4E 48.4E 48.4E 44.2D 44.2D 44.2D

-X104:1

-X104 1

-X10:31

-X104:2

2

-X10:32

-X104:3

3

-X10:33

-X104:4

4

-X10:34

-X104:5

5

-X10:35

-X104:6

6

-X10:36

-X104:7

7

-X10:37

-X104:8

8

-X10:38

-X104:9

9

-X10:39

-X104:10

10

-X10:40

-X104:11

11

-X10:41

-X104:12

12

-X10:42

-X105:1

-X105 1

-X10:43

-X105:2

2

-X10:44

-X105:3

3

-X10:45

-X105:4

4

-X10:46

-X105:5

5

-X10:47

-X105:6

6

-X10:48

-X105:7

7

-X10:49

-X105:8

8

-X10:50

-A8:M1-13

-X106 1

-X10:51

-A8:M1-14

2

-X10:52

-A8:M1-15

3

-X10:53

-N061-A01:M5-6

4

-X10:54

-N061-A01:M5-5

5

-X10:55

-N061-A01:M5-4

6

-X10:56

-A8:M1-1

7

-X10:57

-A8:M1-2

8

-X10:58

-A8:M1-3

9

-X10:59

65.3A 65.3B 65.3B 65.3B 65.3B 65.3B 65.3B 65.3B

B

65.3B 65.3C 65.3C 65.3C

65.3C 65.3C 65.3C 65.3C

C

65.3D 65.3D 65.3D 65.3D

65.3D 65.3D 65.3E

D

65.3E 65.3E 65.3E 65.3E 65.3E 65.3E

F

E

Refer to protection notice ISO 16016

E

66

REV.04 REV.03 REV.00 REV. STATUS

68 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02 : INTER CONNECTIONS 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

67

85 8

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

4 4 4 4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4

TERMINAL SIZE (mm2)

2

1

INPUT 400Vac

INPUT 400Vac

INPUT 400Vac

TO PROTECTION BOX-1

TO DVR 1

TO DVR 1

FROM BATTERY PROTECTON BOX-1

FROM BATTERY PROTECTON BOX-1

AUXILARY SUPPLY 230Vac

AUXILARY SUPPLY 230Vac

AUXILARY SUPPLY 230Vac

BATTERY ROOM VENTILATION FAILURE

BATTERY ROOM VENTILATION FAILURE

6.3E

6.3E

6.3E

6.4E

9.4E

9.4E

10.7E

10.8E

13.5E

13.6E

16.2E

16.2E

16.2E

11.5A

11.5A

SHEET / PATH

-X01

-X01

-X01

-X01

-X03

-X03

-X411

-X411

-X061

-X061

-X090

-X090

-X090

-X10

-X10

CHG01 - X10

CHG01 - -X090

CHG01 - -X061

CHG01 - -X411

CHG01 - -X03

5 6

TERMINAL GROUP INT

E

110 BDT 500 CHG01: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

INPUT 400Vac

6.3E

4

PE

4

N

120

L

120

2

INPUT 400Vac

TO PROTECTION BOX-1

DESCRIPTION

-X01

CHG01 - -X01

3

1

300

L-

300

L+

120

L-

120

L+

120

PE

120

N

L3

120

L2

L1

CHG01

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

67 69

8

F

CHG01

SHEET TOT. PAGES

68 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

4 4 4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5 4 4 4

TERMINAL SIZE (mm2)

4

3

4

2

FROM CHARGER 1

FROM CHARGER 1

TO CHARGER 1

TO CHARGER 1

FROM +VE POLE OF 43rd CELL

FROM +VE&-VE POLE OF 86th CELL

TO BATTERY SYMMETRY CARD

TO BATTERY SYMMETRY CARD

TO BATTERY SYMMETRY CARD

24VDC POWER SUPPLY FROM DVR 1

24VDC POWER SUPPLY FROM DVR 1

TO DVR 1

TO DVR 1

FROM DVR 1

FROM DVR 1

20.2E

20.2E

20.7D

20.8D

20.6B

20.7B

20.6E

20.6E

20.7E

20.5B

20.5B

20.4E

20.5E

20.4B

20.4B

-X03

-X03

-X04

-X04

-X05

-X05

-X06

-X06

-X06

-X06

-X06

-X61

-X61

-X61

-X61

BPB01 - -X61

BPB01 - -X06

BPB01 - -X05

BPB01 - -X04

5 6

TERMINAL GROUP INT

E

110 BDT 500 BPB01: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

TO BATTERY BANK 1

20.2B

-X02

BPB01 - -X03

4

1

4

5

4

4

4

3

4

2

TO BATTERY BANK 1

20.2B

SHEET / PATH

-X02

BPB01 - -X02

3

1

4

2

4

1

300

2

300

1

300

L-

L+

300

L-

L+

BPB01

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

68 70

8

F

BPB01

SHEET TOT. PAGES

69 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 120 4

CONTRACT NO:71E/2015

4

4 4 4

TERMINAL SIZE (mm2)

2

1

120

2

INPUT 400Vac

INPUT 400Vac

INPUT 400Vac

INPUT 400Vac

TO PROTECTION BOX-2

TO DVR 2

TO DVR 2

FROM BATTERY PROTECTION BOX 2

FROM BATTERY PROTECTION BOX 2

BATTERY ROOM VENTILATION FAILURE

BATTERY ROOM VENTILATION FAILURE

37.3E

37.3E

37.3E

37.3E

37.4E

40.4E

40.4E

41.7E

41.8E

44.5E

44.6E

36.5A

36.5A

SHEET / PATH

-X01

-X01

-X01

-X01

-X03

-X03

-X411

-X411

-X061

-X061

-X10

-X10

CHG02 - X10

CHG02 - -X061

CHG02 - -X411

CHG02 - -X03

4 5

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

6

TERMINAL GROUP INT

E

110 BDT 500 CHG02: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

INPUT 400Vac

TO PROTECTION BOX-2

DESCRIPTION

-X01

CHG02 - -X01

3

1

300

L-

300

L+

120

L-

120

L+

120

PE

120

N

L3

120

L2

L1

CHG02

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

69 71

8

F

CHG02

SHEET TOT. PAGES

70 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

4 4 4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5 4 4 4

TERMINAL SIZE (mm2)

4

3

4

2

FROM CHARGER 2

FROM CHARGER 2

TO CHARGER 2

TO CHARGER 2

FROM +VE POLE OF 43rd CELL

FROM +VE&-VE POLE OF 86th CELL

TO BATTERY SYMMWTRY CARD

TO BATTERY SYMMWTRY CARD

TO BATTERY SYMMWTRY CARD

24VDC POWER SUPPLY FROM DVR 2

24VDC POWER SUPPLY FROM DVR 2

TO DVR 2

TO DVR 2

FROM DVR 2

FROM DVR 2

51.2E

51.2E

51.7D

51.8D

51.6B

51.7B

51.6E

51.6E

51.7E

51.5B

51.5B

51.4E

51.5E

51.4B

51.4B

-X03

-X03

-X04

-X04

-X05

-X05

-X06

-X06

-X06

-X06

-X06

-X71

-X71

-X71

-X71

BPB02 - -X61

BPB02 - -X06

BPB02 - -X05

BPB02 - -X04

5 6

TERMINAL GROUP INT

E

110 BDT 500 BPB02: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

TO BATTERY BANK 2

51.2B

-X02

BPB02 - -X03

4

1

4

5

4

4

4

3

4

2

TO BATTERY BANK 2

51.2B

SHEET / PATH

-X02

BPB02 - -X02

3

1

4

2

4

1

300

2

300

1

300

L-

L+

300

L-

L+

BPB02

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

70 72

8

F

BPB02

SHEET TOT. PAGES

71 85

D

4

5

6

7

8

TO BPB01

TO BPB01

ELECTROLYTE LEVEL LOW

ELECTROLYTE LEVEL LOW

ELECTROLYTE LEVEL LOW RESET

ELECTROLYTE LEVEL LOW RESET

21.3D

21.3E

29.5C

29.5C

29.6C

29.6D

X06

X61

X61

X61

X61

DVR01 - X61

A

X06

DVR01 - X06

3

SHEET / PATH

TERMINAL GROUP INT

DESCRIPTION

INTERNAL

B

4

3

4

2

4

1

4

5

4

4

TERMINAL SIZE (mm2)

4

C

4

C

DVR01

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

TERMINAL NO INT

CABLE NO.

D

EXTERNAL

CABLE SECTION

TERMINAL GROUP EXT E

Refer to protection notice ISO 16016

F

E

TERMINAL NO EXT

DESTINATION

71

REV.04 REV.03 REV.00 REV. STATUS

73 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01: TERMINAL LIST 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

72

85 8

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4 4

110 BDT 500 DVR01: TERMINAL LIST

SWITZERLAND

6 4 4 4

E 4

TERMINAL SIZE (mm2)

28

27

4

26

4

25

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

110VDC STATION BATTERY 1 FAULT

33.6B

33.6B

33.6B

33.6B

33.6B

33.6B

33.6C

33.6C

33.6C

33.6C

33.6C

33.6C

33.6C

33.6C

33.6C

33.6D

33.6D

33.6D

33.6D

33.6D

33.6D

33.6E

33.6E

33.6E

33.6E

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

6

TERMINAL GROUP INT

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

INTERNAL

MAINS FAULT

33.6B

X10

5

24

4

23

4

22

4

21

4

20

4

19

MAINS FAULT

33.6B

X10

4

18

4

17

4

16

4

15

4

14

MAINS FAULT

33.6A

SHEET / PATH

X10

DVR01 - X10

3

13

4

12

4

11

4

10

4

9

4

8

4

7

4

6

4

5

4

4

3

4

2

1

DVR01

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

72 74

8

F

DVR01

SHEET TOT. PAGES

73 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4 4

110 BDT 500 DVR01: TERMINAL LIST

SWITZERLAND

6 4 4 4

E 4

TERMINAL SIZE (mm2)

56

55

4

54

4

53

110VDC BATTERY CHARGER 1 FAULT

110VDC BATTERY CHARGER 1 FAULT

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

S1 CLOSE

S1 CLOSE

S1 OPEN

S1 OPEN

S2 OPEN

S2 OPEN

S2 CLOSE

S2 CLOSE

110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW

110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW

110V DC STATION BATTERY 1 VOLTAGE LEVEL LOW

RECTIFIER FAN FAILURE

RECTIFIER FAN FAILURE

RECTIFIER FAN FAILURE

34.6B

34.6B

34.6B

34.6B

34.6B

34.6B

34.6B

34.6B

34.6C

34.6C

34.6C

34.6C

34.6C

34.6C

34.6C

34.6D

34.6D

34.6D

34.6D

34.6D

34.6D

34.6E

34.6E

34.6E

34.6E

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

6

TERMINAL GROUP INT

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

INTERNAL

110VDC BATTERY CHARGER 1 FAULT

34.6A

X10

5

52

4

51

4

50

4

49

4

48

4

47

110VDC STATION BATTERY 1 FAULT

33.6E

X10

4

46

4

45

4

44

4

43

4

42

110VDC STATION BATTERY 1 FAULT

33.6E

SHEET / PATH

X10

3

41

4

40

4

39

4

38

4

37

4

36

4

35

4

34

4

33

4

32

31

4

30

29

DVR01

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

73 75

8

F

DVR01

SHEET TOT. PAGES

74 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4 4

110 BDT 500 DVR01: TERMINAL LIST

SWITZERLAND

6 4 4 4

E 4

TERMINAL SIZE (mm2)

84

83

4

82

4

81

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

24.4C

24.4C

24.4C

24.4C

24.4C

24.4C

24.4C

24.4C

24.4C

24.5C

24.5C

24.5C

24.5C

24.5C

24.5C

24.5C

24.5C

24.5C

24.7C

24.7C

24.7C

24.7C

24.7C

24.7C

24.7C

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

6

TERMINAL GROUP INT

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

INTERNAL

BATTERY ROOM VENTILATION FAILURE

34.6E

X10

5

80

4

79

4

78

4

77

4

76

4

75

BATTERY ROOM VENTILATION FAILURE

34.6E

X10

4

74

4

73

4

72

4

71

4

70

BATTERY ROOM VENTILATION FAILURE

34.6E

SHEET / PATH

X10

3

69

4

68

4

67

4

66

4

65

4

64

4

63

4

62

4

61

4

60

59

4

58

57

DVR01

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

74 76

8

F

DVR01

SHEET TOT. PAGES

75 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 4 4 4

CONTRACT NO:71E/2015

4

4 4 4 4 4 4 4 4 4 4 4 4 4 4

TERMINAL SIZE (mm2)

100

101

102

103

104

105

106

107

108

109

110

111

112

4

99

98

OVER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

24.7C

24.4D

24.4E

24.4E

24.4E

24.4E

24.4E

24.4E

24.4E

24.4E

24.5D

24.5E

24.5E

24.5E

24.5E

24.5E

24.5E

24.5E

24.5E

24.7D

24.7E

24.7E

24.7E

24.7E

24.7E

24.7E

24.7E

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

4 5

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

6

TERMINAL GROUP INT

E

110 BDT 500 DVR01: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

OVER VOLTAGE

24.7C

SHEET / PATH

X10

3

97

4

96

4

95

4

94

4

93

4

92

4

91

4

90

4

89

4

88

87

4

86

85

DVR01

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

75 77

8

F

DVR01

SHEET TOT. PAGES

76 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

TERMINAL SIZE (mm2)

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

DVR01

RKO RKO RKO APPR.

2

+VE EARTH FAULT

+VE EARTH FAULT

-QA OPEN

-QA OPEN

-QA OPEN

-QA CLOSE

-QA CLOSE

-QA CLOSE

-QC OPEN

-QC OPEN

-QC OPEN

-QC CLOSE

-QC CLOSE

-QC CLOSE

VOLTAGE SIGNALIZATION

VOLTAGE SIGNALIZATION

CURRENT SIGNALIZTION

CURRENT SIGNALIZTION

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

MCB FEEDER TRIP DISTRIBUTION 1

25.4E

25.4E

26.6A

26.6A

26.6A

26.6B

26.6B

26.6B

26.8A

26.8A

26.8A

26.8B

26.8B

26.8B

28.3E

28.3E

28.5E

28.5E

30.4E

30.4E

30.4E

30.4E

30.4E

30.4E

30.4F

30.4F

30.4F

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

3

YRV YRV YRV REL.

3

4

CONTRACT NO:71E/2015

4

5

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

6

TERMINAL GROUP INT

E

110 BDT 500 DVR01: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

-EARTH FAULT

24.7E

SHEET / PATH

X10

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

76 78

8

F

DVR01

SHEET TOT. PAGES

77 85

B

C

D

3

4

5

6

7

8

A

B

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

D

F

E

Refer to protection notice ISO 16016

E

77

REV.04 REV.03 REV.00 REV. STATUS

79 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR01: TERMINAL LIST 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR01

SHEET

TOT. PAGES

78

85 8

D

4

5

6

7

8

TO BPB02

TO BPB02

ELECTROLYTE LEVEL LOW

ELECTROLYTE LEVEL LOW

ELECTROLYTE LEVEL LOW RESET

ELECTROLYTE LEVEL LOW RESET

52.3D

52.3E

59.5C

59.5C

59.6C

59.6D

X06

X71

X71

X71

X71

DVR02 - X71

A

X06

DVR02 - X06

3

SHEET / PATH

TERMINAL GROUP INT

DESCRIPTION

INTERNAL

B

4

3

4

2

4

1

4

5

4

4

TERMINAL SIZE (mm2)

4

C

4

C

DVR02

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

TERMINAL NO INT

CABLE NO.

D

EXTERNAL

CABLE SECTION

TERMINAL GROUP EXT E

Refer to protection notice ISO 16016

F

E

TERMINAL NO EXT

DESTINATION

78

REV.04 REV.03 REV.00 REV. STATUS

80 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02: TERMINAL LIST 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

79

85 8

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4 4

110 BDT 500 DVR02: TERMINAL LIST

SWITZERLAND

6 4 4 4

E 4

TERMINAL SIZE (mm2)

28

27

4

26

4

25

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

MAINS FAULT

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

COMMON ALARM

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

BATTERY FAULTY

110VDC STATION BATTERY 2 FAULT

64.6B

64.6B

64.6B

64.6B

64.6B

64.6B

64.6B

64.6C

64.6C

64.6C

64.6C

64.6C

64.6C

64.6C

64.6C

64.6C

64.6D

64.6D

64.6D

64.6D

64.6D

64.6E

64.6E

64.6E

64.6E

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

6

TERMINAL GROUP INT

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

INTERNAL

MAINS FAULT

64.6B

X10

5

24

4

23

4

22

4

21

4

20

4

18

BATTERY FAULTY

64.6D

X10

4

17

4

16

4

15

4

14

4

13

MAINS FAULT

64.6A

SHEET / PATH

X10

DVR02 - X10

3

12

4

11

4

10

4

9

4

8

4

7

4

6

4

5

4

4

4

3

2

4

19

1

DVR02

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

79 81

8

F

DVR02

SHEET TOT. PAGES

80 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4 4

110 BDT 500 DVR02: TERMINAL LIST

SWITZERLAND

6 4 4 4

E 4

TERMINAL SIZE (mm2)

56

55

4

54

4

53

110VDC BATTERY CHARGER 2 FAULT

110VDC BATTERY CHARGER 2 FAULT

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

BATTERY CHARGER FAIL

S1 CLOSE

S1 CLOSE

S1 OPEN

S1 OPEN

S2 OPEN

S2 OPEN

S2 CLOSE

S2 CLOSE

110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW

110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW

110V DC STATION BATTERY 2 VOLTAGE LEVEL LOW

RECTIFIER FAN FAILURE

RECTIFIER FAN FAILURE

RECTIFIER FAN FAILURE

65.6B

65.6B

65.6B

65.6B

65.6B

65.6B

65.6B

65.6B

65.6C

65.6C

65.6C

65.6C

65.6C

65.6C

65.6C

65.6D

65.6D

65.6D

65.6D

65.6D

65.6D

65.6E

65.6E

65.6E

65.6E

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

6

TERMINAL GROUP INT

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

INTERNAL

110VDC BATTERY CHARGER 2 FAULT

65.6A

X10

5

52

4

51

4

50

4

49

4

48

4

47

110VDC STATION BATTERY 2 FAULT

64.6E

X10

4

46

4

45

4

44

4

43

4

42

110VDC STATION BATTERY 2 FAULT

64.6E

SHEET / PATH

X10

3

41

4

40

4

39

4

38

4

37

4

36

4

35

4

34

4

33

4

32

31

4

30

29

DVR02

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

80 82

8

F

DVR02

SHEET TOT. PAGES

81 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 CONTRACT NO:71E/2015

4

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

4 4 4

110 BDT 500 DVR02: TERMINAL LIST

SWITZERLAND

6 4 4 4

E 4

TERMINAL SIZE (mm2)

84

83

4

82

4

81

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

BATTERY CIRCUIT FAIL

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

DVR FAILURE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

OVER VOLTAGE

55.4C

55.4C

55.4C

55.4C

55.4C

55.4C

55.4C

55.4C

55.4C

55.5C

55.5C

55.5C

55.5C

55.5C

55.5C

55.5C

55.5C

55.5C

55.7C

55.7C

55.7C

55.7C

55.7C

55.7C

55.7C

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

6

TERMINAL GROUP INT

CUST. REF.:

DOC-N0.

S320827-01-CHG-01 7

INTERNAL

BATTERY ROOM VENTILATION FAILURE

65.6E

X10

5

80

4

79

4

78

4

77

4

76

4

75

BATTERY ROOM VENTILATION FAILURE

65.6E

X10

4

74

4

73

4

72

4

71

4

70

BATTERY ROOM VENTILATION FAILURE

65.6E

SHEET / PATH

X10

3

69

4

68

4

67

4

66

4

65

4

64

4

63

4

62

4

61

4

60

59

4

58

57

DVR02

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

81 83

8

F

DVR02

SHEET TOT. PAGES

82 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN RKO RKO RKO APPR.

2 YRV YRV YRV REL.

3 4 4 4

CONTRACT NO:71E/2015

4

4 4 4 4 4 4 4 4 4 4 4 4 4 4

TERMINAL SIZE (mm2)

100

101

102

103

104

105

106

107

108

109

110

111

112

4

99

98

OVER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

UNDER VOLTAGE

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

+EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

-EARTH FAULT

55.7C

55.4D

55.4E

55.4E

55.4E

55.4E

55.4E

55.4E

55.4E

55.4E

55.5D

55.5E

55.5E

55.5E

55.5E

55.5E

55.5E

55.5E

55.5E

55.7D

55.7E

55.7E

55.7E

55.7E

55.7E

55.7E

55.7E

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

4 5

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

6

TERMINAL GROUP INT

E

110 BDT 500 DVR02: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

OVER VOLTAGE

55.7C

SHEET / PATH

X10

3

97

4

96

4

95

4

94

4

93

4

92

4

91

4

90

4

89

4

88

87

4

86

85

DVR02

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

82 84

8

F

DVR02

SHEET TOT. PAGES

83 85

D

F REV.04 REV.03 REV.00 REV. STATUS

1 03.07.2017 09.05.2017 18.01.2017 DATE BNB NST SRK DRAWN 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

TERMINAL SIZE (mm2)

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

DVR02

RKO RKO RKO APPR.

2

+VE EARTH FAULT

+VE EARTH FAULT

-QB OPEN

-QB OPEN

-QB OPEN

-QB CLOSE

-QB CLOSE

-QB CLOSE

VOLTAGE SIGNALIZATION

VOLTAGE SIGNALIZATION

CURRENT SIGNALIZATION

CURRENT SIGNALIZATION

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

MCB FEEDER TRIP DISTRIBUTION 2

56.4E

56.4E

57.6A

57.6A

57.6A

57.6B

57.6B

57.6B

58.3E

58.3E

58.5E

58.5E

60.4E

60.4E

60.4E

60.4E

60.4E

60.4E

60.4F

60.4F

60.4F

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

X10

3

YRV YRV YRV REL.

3

4

CONTRACT NO:71E/2015

4

5

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

5

6

TERMINAL GROUP INT

E

110 BDT 500 DVR02: TERMINAL LIST CUST. REF.:

SWITZERLAND DOC-N0.

6

S320827-01-CHG-01 7

INTERNAL

-EARTH FAULT

55.7E

SHEET / PATH

X10

2 7

TERMINAL NO INT

TERMINAL GROUP EXT

FUNCTION UNIT:

EXTERNAL

C

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

B

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

Refer to protection notice ISO 16016

1 8

A

DESCRIPTION

B

C

CABLE NO. D

CABLE SECTION

TERMINAL NO EXT E

DESTINATION

83 85

8

F

DVR02

SHEET TOT. PAGES

84 85

B

C

D

3

4

5

6

7

8

A

B

C

Tous droits réservés / All rights reserved Alle Rechte vorbehalten.

A

2

© Statron AG, Industrie Nord, CH-5506 Maegenwil TEL.: +41 62 887 4 887 FAX: +41 62 887 4 888

1

D

F

E

Refer to protection notice ISO 16016

E

84

REV.04 REV.03 REV.00 REV. STATUS

/ 03.07.2017 09.05.2017 18.01.2017 DATE

1

BNB NST SRK DRAWN

RKO RKO RKO APPR.

2

YRV YRV YRV REL.

71E/2015-132/33/11KV SUBSTATION WORKS IN NORTHERN EMIRATES (ECMN,TAMN,JUMN)

DOC-N0.

SWITZERLAND

CONTRACT NO:71E/2015

3

CUST. REF.:

110 BDT 500 DVR02: TERMINAL LIST 4

5

6

S320827-01-CHG-01 7

FUNCTION UNIT:

F

DVR02

SHEET

TOT. PAGES

85

85 8

System Type:

PA No: / Prod. Start Date: System Number: Part List Factor: Sub-System: Reference A1

A1.1 A1.2 A10 A2 A2 A2 A2 A2 A2 A3 A4 A5 A6 A7 A8

B090 B1 B2 B3

C1 D1

E090 F090 F091 F1 F1

F10 F10 F10 F10 F10 F10 F12 F12

Sheet Part No A2014 A1033 A0069 A0354 A2008

N0001 N1677 N1678 N1723 N1724 A2009 A0243 A2005 A2110 A2010 A2010 B0029 B0023 B0023 B0023

C0037 V0510 E0097 F0138 F0145 F1548 F1552 F2071 F2062 F2073 F0357 F0358 F1298 F0032 F1623

110BDT500

Part List

Name

PA04059 320827-01/02/03 - TAMN,JAMN,ECMN Substations 2 CHARGER 01 & 02 Quantity

Description

1.0

RECTIFIER BACK PANEL BP-DR16 PB134

1.0

BDT RECTIFIER CONTROL CARD DR16-COMP

1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 1.0 3.0

BDT DIGITAL INPUT FILTER PCB FOR ING0-2 TAST LCD BDT SCP PB129

FRONT PANEL ALUMINIUM SUPPORT BDT RACK

THYRISTOR FIRING BOARD 6-PULSE INTERFACE CARD RS 232

AEE

RELAY CARD ARC PB031

AEE AEE

MERKI + HITZ AG MERKI + HITZ AG AEE

STATRON/BTB

PB031

AEE

PB031

THERMOSTAT 0-60°C 1NC 10A/250VAC

AEE

547367

SP056683 PB245

RELAY CARD ARC PB031

AEE

PTRACK001

PB177

THYRISTOR SNUBBER CARD 800A

AEE

STATRON

D990008-383

LED INTERFACE CARD LED DR-16 PB177

Rev.B

A0354

D990008-382

COVER FRONTPANEL BDT LARGE

17-07-17

AEE

APMDG07131

SUPPORT PLATE FRONTPANEL LARGE BDT/IDS

MZU

08-03-17

PB133

KALMDG07001

FRONT PANEL FILM BDT RACK

Rev.0

Manufacturer

PB129

BDT CONTROL RACK ASSEMBLY

24.01.2017

Manufacturer Part No PB280

7T.81.0.000.2403

IF TEST AEE AEE

FINDER

THERMOSWITCH OPEN:90°C CLOSE:°C

R2803EP15103490+/-4

MICROTHERM

THERMOSWITCH OPEN:90°C CLOSE:°C

R2803EP15103490+/-4

MICROTHERM

THERMOSWITCH OPEN:90°C CLOSE:°C

R2803EP15103490+/-4

DC CAPACITOR 22000µF 200VDC

K02200223_M0JS

SINGLE DIODE 6A 800V

P600K-E3/54

HEATER 150W 230V WITH THERMOSTAT 65°C

112026

MCB S201 C NA 6A 1P+N ABB

2CDS251103R0064

MCB S201 C NA 13A 1P+N ABB

SEMICONDUCTOR FUSE 550A 690V M8 170M4465 MIKROSWITCH NH1..3 170H0069

SWITCH POS INDICATOR DIN1-3 1/3POL CASE KETO FUSE LOAD ISOLATOR DIN1 3P 250A KETO

MECH FUSE TRIP INDICATOR DIN1-3 1/3POLE KETO TERMINALCOVER 3P DIN1 1PCS TOP

TERMINALCOVER 3P DIN1 1PCS BOTTOM

2CDS251103R0134

ABB ABB

T8092170

JEAN MULLER

T100113000 T8190184

420006

Page 1 of 4

HORN

JEAN MULLER

1966080000

FUSE GG 6A ROUND 10X38 120KA

VISHAY

T8092010

N1085224

FUSEHOLDER 3P FOR 10x38 WSI25/3 690V 32A

KENDEIL

BUSSMANN

T8190185

FUSE 200A DIN1 M1GG200/69/K 690V STRIKER

MICROTHERM

170M4465 170H0069

Revision

YRV JSA

PB134

BDT PS/DR-16 POWER SUPPLY CARD PB133

Date

BUSSMANN

JEAN MULLER JEAN MULLER JEAN MULLER JEAN MULLER WEIDMULLER

DF

Rev.A

Part No Kit Remark

Reference F13 F13 F14 F14 F15 F15 F16 F16 F2 F2 F3 F3 F4 F4

H090

H31-H34 H31-H34 H31-H34 H31-H34 H31-H34 J090 K1 K1 K2 K2

K11 K11 K13 K13 K14 K14 K15 K15 L1

N001 N001 N001 N001 N001 N001 N001 N001 N001

Sheet Part No F0031 F1623 F0031 F1623 F0032 F1623 F0031 F1623 F1548 F1552 F1548 F1552 F0185 F2088

H0106 H0057 H0058 H0064 H0065 H0086 E0177

K0108 K0264 K0108 K0264 K0108 K0264 K0108 K0264 K0108 K0264 K0108 K0264

Quantity

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 3P FOR 10x38 WSI25/3 690V 32A

1966080000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

SEMICONDUCTOR FUSE 550A 690V M8 170M4465

170M4465

BUSSMANN

SEMICONDUCTOR FUSE 550A 690V M8 170M4465

170M4465

BUSSMANN

FUSE 630A DIN3 M3GL630K 500V STRIKER

N3016924

JEAN MULLER

LAMP3605

ALFA ELECTRIC

8 LM2T IL103

LOVATO

2.0 1.0 3.0 1.0 2.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 4.0 4.0 4.0 4.0 4.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

N0644

1.0

N0607 N1325 N0777 N1419 N2021 N1618

4.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

1966090000

Manufacturer

1.0

2.0

1.0 1.0

KI-N0001

Manufacturer Part No

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

L0306

N0598

Description

1.0

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA MIKROSWITCH NH1..3 170H0069 MIKROSWITCH NH1..3 170H0069

FUSE HOLDER DIN3 1P 690V 630A STRIKER

420006

170H0069 170H0069

U3311302

FLUORESCENT LAMP T5 8W/230V/50HZ MOUNTING ADAPTER LOVATO

8 LM2T AU120

INDICATOR LAMP GREEN ROUND LOVATO TEST DIODE FOR LAMPHOLDERS LOVATO

8 LM2T T100

LABELING HOLDER LOVATO 8LM2TAU105

8 LM2T AU105

LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8

8 LM2T LB8

POWER OUTLET UK M1363 FOR DIN RAIL

2CSM259343R0721

RELAY SOCKET 94.04SPA FOR SERIE 55.34

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

55.34.9.024.0094

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

55.34.9.024.0094

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

55.34.9.024.0094

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

55.34.9.024.0094

94.04SPA 94.04SPA 94.04SPA

RELAY SOCKET 94.04SPA FOR SERIE 55.34

94.04SPA

DC CHOKE 125V 500A 0.098mH

IS2-UPRIGHT WITH HINGES H=2000MM DISTANCE BOLTS 4PCS SET FOR ROOF

EV0003

U-BRACKET IS2 CABINET JOINING 54X60X10

BASE-TOP KIT W1000 D800 ABB BOTTOM RAL7032

2 PCS ALU CABLE ENTRY FLANGES W1000 D800 ABB

Page 2 of 4

LOVATO LOVATO LOVATO LOVATO

ABB

FINDER FINDER FINDER FINDER FINDER FINDER FINDER FINDER FINDER FINDER

ABB SACE

EV1007

CABINET JOINING KIT

JEAN MULLER

AM18-22IS2-2

AA9610

LIFTING REINFORCEMENTS M12 2PCS SET

BUSSMANN

VALLE TRAFOR

KI-N0001

LIFTING EYE BOLTS M12 4PCS SET

BUSSMANN

LD70-0.098-B500000000-0H-02N0-N 850534/15M

SET OF SCREWS ASSEMBLY HINGES

DF

FINDER

55.34.9.024.0094

RELAY SOCKET 94.04SPA FOR SERIE 55.34

DF

94.04SPA

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC RELAY SOCKET 94.04SPA FOR SERIE 55.34

DF

FINDER

55.34.9.024.0094

RELAY SOCKET 94.04SPA FOR SERIE 55.34

DF

94.04SPA

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC RELAY SOCKET 94.04SPA FOR SERIE 55.34

WEIDMULLER

ABB SACE STATRON

ABB SACE ABB SACE ABB SACE

10112414.0

STATRON/BTB

EF1080SPEC

ABB SACE

EK1080SPEC

ABB SACE

Part No Kit Remark

Reference N001 N001 N001 N001 N001 N001 N001 N001 N061

N061-A01 N061-A01 N061-E11 N061-E21 N061-E31 N061-F01 N061-F01 N061-L01 N061-T01 P1

P11 P12 P2 P3

R1

R10 R10 R2 R3

S090 S1 S1 S1 S1 S1 S1

SV

SA S2 S2 S2 S2 S2 T1

Sheet Part No

SO-N0415 N0097

SO-N0409 SO-N0410 N0872 N1080 N1082 N1378 U1145

A0342

N1543 E0148 E0148 E0148 F0031 F1623

Z0110 T0350

P0018 P0006 P0131 P0263 P0264

R0003 R0061 R0153 R0172 R0038 S0014

N1286

Q0129 Q0327 Q0328 Q0329 Q0508 S0015 S0025

N1564

Q0082 Q1233 Q1390 Q1392

SO-T0462

Quantity

Description

1.0

DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032

1.0

BACKPANEL 2MM NO CUTOUT H2000XW1000 RAL7032

1.0 0.5 1.0 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

SPECIAL METAL DOCUMENT POCKET DOOR 1000MM

2 SIDECOVER 2MM NO CUTOUT H2000XW800 RAL7032 SIDE SEGREGATION PLATE H2000 X W800MM

2.0 1.0 1.0 1.0 4.0 1.0 3.0 1.0 1.0 1.0

EL2080SPEC

CH102

EV1000

VENTILATION KIT 3 FANS

FAN MONITOR 6X 25-150VA AUX:100-240VAC

ZN1000

V-METER 0-200VDC 72x72MM 90° 1.5%

V-METER 0-500VAC 72x72MM 90° 1.5%

A-METER 0-800ADC/60mV 72X72MM 90° 1.5%

T100-00.26-B400023003-5H-8MN0-N APM-T72-N

ONESTO / COMPLEE

POTENTIOMETERGEAR 2696 10 TURN 6.3MM

2696

B2 60MV

1117.0206

D990008-221

31102

P220-61485-003M1

M220-61325-003M1

SCHNEIDER ELECTRIC SCHNEIDER ELECTRIC SCHNEIDER ELECTRIC SAELZER SAELZER ABB

1SCA105586R1001

Page 3 of 4

MERKI+HITZ AG

1SCA022353R4970

LOAD SWITCH 2P OT630E02K ABB

INPUT TRAFO 6P DY11 415/114V 74.1KVA

LUMEL

MARQUARDT

METECH AG

1SCA022456R7410

TERMINAL SHROUDS LONG 4PCS FOR OT630-800

VISHAY

D990008-355

AUX. CONTACT 1NC OT200-2500/OS16-2500 AUX. CONTACT 1NO FOR OT/OS 16-2500

ATE

BOURNS

SCHNEIDER ELECTRIC

LV429516

COPPER BAR 40X10 TINNED FOR OT630-800

ONESTO / COMPLEE

LV429236

TERMINAL COVER 1PCS INS250-100.250 SHORT A-SELECT SWITCH 0-L1-L2-L3 20A 90°

ONESTO / COMPLEE

SCHNEIDER ELECTRIC

LV429235

V-SELECT SWITCH 0-L1L2-L2L3-L3L1 20A 60°

ONESTO / COMPLEE

29450

REAR CONNECT SHORT 2PCS NS100-250/INV250 LOAD SWITCH 3P 200A 690VAC/63VDC INS250-200

VALLE TRAFOR

ONESTO / COMPLEE

3590S-2-502L

REAR CONNECT LONG 2PCS NS100-250/INV250

DF

APM-C72-N

10SR/2K7/13W

MCCB+LOADSWITCH AUX/TRIP CONTACT 1CO

SUNON EPCOS

RESISTOR 2.7KOHM 13W TYPE 10SR/2K7/13W

DOOR SWITCH 1NC 1117.0206

SUNON

B64290-L45-X830

APM-C72-N

POTENTIOMETER 3590S 5KOHM WITH 10 TURN

STATRON

WEIDMULLER

APM-C72-N

A-METER +-400ADC/60mV 72x72 90° 1.5%

ABB SACE

1966090000

APM-T72-N

A-METER 0-250/5AAC 72X72MM 90° 1.5%

ABB SACE

SUNON

420006

TRAFO 260VA IN:1X380/400/415 OUT:1X230/24V

ABB SACE

DP200A2123XBLGN DP200A2123XBLGN

RFI-FILTER EMC FERRITE N30 2.77 µH

ABB SACE

MERKI+HITZ

FAN SMALL FOR 3 VENTILATION KIT FUSE GG 6A ROUND 10X38 120KA

ABB SACE

D990008-342

DP200A2123XBLGN

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

ABB SACE

STATRON/BTB

FAN SMALL FOR 3 VENTILATION KIT FAN SMALL FOR 3 VENTILATION KIT

ABB SACE

10033074

A0342

MOUNTING PLATE FAN MONITOR CARD

MOUNTINGPLATE SMALL INS100-250 145X250

1.5

ABB SACE

CABINET DOOR CLOSING KIT

CABINET PLINTH FLANGES 100X1000MM HXW 2PCS

1.0 1.5

CH024

EP2010SPEC

ZN8000

SHUNT 400A/60mV

4.0

Manufacturer

EC2012SPEC

CABINET PLINTH FLANGES 100X800MM HXW 2PCS

1.0 1.0

Manufacturer Part No

1SCA022776R7970 SO-T0462

ABB ABB ABB

Part No Kit Remark

Reference T10 T11 T12 T13 T14 T15

U061 U1 U2

V1 V1 V2 V3 Z1 Z2

N100

Sheet Part No T0346 T0010 T0010 T0221 T0221 T0221

U1142 U1044 U1044

V0516 V0319 V0516 V0516 Z0003 Z0002

SO-N0448

Quantity

Description

1.0

TRAFO 150VA IN:3X415 OUT:3X230/3X110 DYN

1.0

CURRENT TRANSFORMER 80-130-180A/0.1A

1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.5

Manufacturer Part No

T3G0-00.15-B415022001-5H-8EN0-N

CURRENT TRANSFORMER 80-130-180A/0.1A

Manufacturer

VALLE TRAFOR

ACM7002

SPECIAL IND S.P.A.

CURRENT TRANSFORMER 250/5A, 6VA, cl.1

TAC040250X05

FRER

CURRENT TRANSFORMER 250/5A, 6VA, cl.1

TAC040250X05

ACM7002

CURRENT TRANSFORMER 250/5A, 6VA, cl.1

TAC040250X05

RECTIFIER BRIDGE KIT FORCED COOLING 564A CT 500A HALL CLOSE LOOP 4000:1 REO THYRISTOR MODULE 250A 1600V

WKO/AT/500: BV No. 62B11009

REO

BLOCC550A

THYRISTOR MODULE 250A 1600V THYRISTOR MODULE 250A 1600V FILTER RFI 2P EMIF-B_DER

320827-100 110V MIMIC DIAGRAMM ON DOOR

Page 4 of 4

REO

IXYS INTI

MCC255-16IO1

IXYS

PB273

AEE

MCC255-16IO1

RFI FILTER EMIF-H

FRER

STATRON/BTB

MCC255-16IO1

BLOCKING DIODE 550A 400V BD550A_NC

FRER

10032726

WKO/AT/500: BV No. 62B11009

CT 500A HALL CLOSE LOOP 4000:1 REO

SPECIAL IND S.P.A.

PB269

IXYS

AEE

Part No Kit Remark

System Type:

PA No: / Prod. Start Date: System Number: Part List Factor: Sub-System: Reference A1 F1 F1

F11-F17 F11-F17 F18 F18 H1 H1 H1 H1 K1

K1 N001 N001 P1 S1 S1 S1 S1 S1 S1

Sheet Part No A0035 F1227 F0448 F1530 F0016 F0031 F1623

110BDT500

2 BATTERY PROTECTION BOX 01 & 02 Quantity

7.0 1.0

1.0

K0108 N0483 N0025 P0018

Q0062 Q1399 Q1233 N1357 Q0445 Q0208

1.0 1.0 1.0 1.0 1.0 1.0 1.0

1.0 1.0 1.0

4.0 1.0 1.0

Rev.0

MZU

17-07-17

Rev.B

08-03-17

FUSE 400A DIN2 M2GL400K 500V STRIKER

N2016224

JEAN MULLER

FUSEHOLDER 1P FOR 10x38 500V 32A

5106305.1

FUSE HOLDER DIN2 1P 690V 400A STRIKER

7.0

24.01.2017

JSA

A0035

U2311302

FUSE C10G2 10x38 GL 500V 2A 120KA

C10G2

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A FUSE GG 6A ROUND 10X38 120KA

INDICATOR LAMP GREEN ROUND LOVATO

LOVATO

8 LM2T LB8

LOVATO

LABELING HOLDER LOVATO 8LM2TAU105

8 LM2T AU105

55.34.9.024.0094

RELAY SOCKET 94.04SPA FOR SERIE 55.34 BOX WITH PLATE 800x600x300 IP65 RAL7032

94.04SPA SRN8630SPEC

WALL MOUNTING KIT FOR SR 4 FIXATION EARS

AA1206

V-METER 0-200VDC 72x72MM 90° 1.5%

D990008-254

1SCA022325R6980

Page 1 of 1

FINDER

FINDER ABB ABB ABB

1SCA022353R4970

Handle for OT315..400../12mm

LOVATO

1SCA022736R9650

AUX. CONTACT 1NO FOR OT/OS 16-2500 SHAFT 12MM L=250MM FOR HANDLE

LOVATO

ONESTO / COMPLEE

1SCA022783R1730

COPPER BAR 25X5 TINNED FOR OT315-400

DF

APM-C72-N

LOAD SWITCH 2P OT400E02K ABB

TERMINALSHROUDS SHORT 4PCS FOR OT315-400

SIBA

BUSSMANN

8 LM2T IL103

8 LM2T AU120

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

JEAN MULLER WEIDMULLER

MOUNTING ADAPTER LOVATO

LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8

STATRON

1966090000 420006

Revision

YRV

Manufacturer

2.0

2.0

Date

Manufacturer Part No

SINGLE CELL LIQUID LEVEL SENSOR BOARD

H0086 K0264

Description

1.0

H0058 H0065

Name

PA04069 320827-01/02/03 - TAMN,JAMN,ECMN Substations

2.0 1.0

H0057

Part List

ABB ABB

METECH AG ABB

Rev.A

Part No Kit Remark

System Type:

PA No: / Prod. Start Date: System Number: Part List Factor: Sub-System: Reference A01 A01 A13 A20

A20A A21 A21 A22 A41

B090 B091 E090

F090,F091 F11 F11 F12 F12 F13 F13 F14 F14 F15 F15 F31 F31 F32 F32 F41 F41 F42 F42 H.. H.. H.. H..

Sheet Part No A0299 A0238 A0317 A0341 A0345 A0349 A0238 A2097 A0317 B0029 B0035 E0097 F0138 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623 F0031 F1623

110BDT500

2 DVR 1/DCDB & DVR 2/DCDB Quantity

Description

1.0

DVR P uP CONTROLLER V2.00 24-220V S24V

1.0

CONVERTER 85-264AC/85-375DC 24VDC 2.5A

1.0 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 1.0 2.0 4.5

H0086

4.5

H0064

Name

PA04068 320827-01/02/03 - TAMN,JAMN,ECMN Substations

H0058 H0057

Part List

4.5 4.5

PLC MODULE SIPLUS LOGO! 12/24RC COATED

PLC EXTENSION MODULE LOGO DM8 12/24R COATED MAB P V2.00 24-110V S24V 5DI3AISEFBS 12O

CARD HOLDER FOR MAB+DVR CONTROLLER CONVERTER 85-264AC/85-375DC 24VDC 2.5A

17-07-17

Rev.B

STATRON

STATRON ABB

6AG1052-1MD00-2BA6

SIEMENS

A0349

STATRON

STA-RC

STATRON

6AG1055-1MB00-2BY1

7T.81.0.000.2403

HYGROSTAT IGR35F 10-90% 1CO TS35

MZU

08-03-17

A0238

1SVR427032R0000

THERMOSTAT 0-60°C 1NC 10A/250VAC

Rev.0

Manufacturer

A0238

RELAY CARD MAB 6 CO

24.01.2017

Manufacturer Part No 1SVR427032R0000

SIEMENS

STATRON ABB

FINDER

IGR35F

FANDIS

MCB S201 C NA 6A 1P+N ABB FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

2CDS251103R0064 1966090000

ABB WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

FUSEHOLDER 2P FOR 10x38 WSI25/2 690V 32A

1966090000

WEIDMULLER

8 LM2T IL103

LOVATO

8 LM2T LB8

LOVATO

HEATER 150W 230V WITH THERMOSTAT 65°C

112026

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

FUSE GG 6A ROUND 10X38 120KA

420006

INDICATOR LAMP GREEN ROUND LOVATO MOUNTING ADAPTER LOVATO

8 LM2T AU120

LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 TEST DIODE FOR LAMPHOLDERS LOVATO

8 LM2T T100

Page 1 of 4

Revision

YRV JSA

A0299

CARD HOLDER FOR MAB+DVR CONTROLLER

Date

HORN DF DF DF DF DF DF DF DF DF

LOVATO LOVATO

Rev.A

Part No Kit Remark

Reference H.. H.. H.. H.. H.. H..

H090,H091 H12,H22 H12,H22 H12,H22 K21-K23 K21-K23 K24-K26 K24-K26 K27-K32 K27-K32 K71-K74 K71-K74 K81 K81 K82 K82 K83 K83

N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 N001 P4 P5

Q.. Q.. Q.. Q..

Sheet Part No H0065 H0062 H0057 H0086 H0064 H0065 H0106 H0086 H0064 H0065 K0525

N0785 K0255 K0109 K0264 K0108

Quantity

LABELING HOLDER LOVATO 8LM2TAU105

8.0

MOUNTING ADAPTER LOVATO

8.0 8.0 8.0 8.0 2.0 1.0 1.0 1.0 3.0 6.0 3.0 3.0 6.0

K0544

6.0 2.0

K0264

1.0

K0109 K0108 K0264 K0108 K0264 K0108

2.0 1.0 1.0 1.0 1.0

N0598

1.0 4.0

KI-N0001

1.0

N0644 N0777 N1419 N2021 N1618

SO-N0415 SO-N0415 N1082

SO-N0417 SO-N0418 N1378 P0100 P0031

Q0627 Q0727 Q0777 Q0781

Description

4.5

1.0 0.5 0.5 1.0 1.0 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0

3.0 3.0 3.0 3.0

Manufacturer Part No

Manufacturer

8 LM2T IL104

LOVATO

8 LM2T AU105

INDICATOR LAMP RED ROUND LOVATO

8 LM2T AU120

LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8

8 LM2T LB8

TEST DIODE FOR LAMPHOLDERS LOVATO

8 LM2T T100

LABELING HOLDER LOVATO 8LM2TAU105

8 LM2T AU105

FLUORESCENT LAMP T5 8W/230V/50HZ

LED 18-30VAC/DC WHITE LOVATO 8LM2TLB8 LABELING HOLDER LOVATO 8LM2TAU105

CONTACTOR 3P AF50-30-11 COIL:85-275VAC/DC PARALLEL CONNECTION 3P 250A 2XM10 AF45-75 CONTACTOR 3P AL9-30-10 24VDC-15/+10%

SURGE SUPPRESSOR TRANSIL DIODE 12-32VDC RELAY SOCKET 94.04SPA FOR SERIE 55.34

CONTACTOR 4P AL9-22-00 COIL:24VDC-15/+10% SURGE SUPPRESSOR TRANSIL DIODE 12-32VDC

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

LOVATO LOVATO LOVATO

ALFA ELECTRIC

8 LM2T T100

LOVATO

8 LM2T AU105

1SBL357001R7011

D990008-154

1SBL143001R8110

1SBN050020R1000

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

LOVATO

LAMP3605

8 LM2T LB8

TEST DIODE FOR LAMPHOLDERS LOVATO

LOVATO

LOVATO LOVATO

ABB

MECHTRONIK ABB ABB

55.34.9.024.0094

FINDER

1SBL143501R8100

ABB

94.04SPA

1SBN050020R1000

FINDER

ABB

55.34.9.024.0094

FINDER

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

55.34.9.024.0094

FINDER

POWERRELAY 55.34.9 24VDC 4CO 7A/250VAC

55.34.9.024.0094

RELAY SOCKET 94.04SPA FOR SERIE 55.34

94.04SPA

RELAY SOCKET 94.04SPA FOR SERIE 55.34

94.04SPA

RELAY SOCKET 94.04SPA FOR SERIE 55.34

94.04SPA

IS2-UPRIGHT WITH HINGES H=2000MM

850534/15M

SET OF SCREWS ASSEMBLY HINGES

AM18-22IS2-2

DISTANCE BOLTS 4PCS SET FOR ROOF

KI-N0001

CABINET JOINING KIT

EV0003

U-BRACKET IS2 CABINET JOINING 54X60X10

DOOR IS2 WITH OVERLAPPING RAL7032 H2000 X W500MM RIGHT CABINET DOOR CLOSING KIT

V-METER 0-150VDC 72x72MM 90° 1.5%

ABB SACE

STATRON

ABB SACE ABB SACE

EC2012SPEC

DOOR IS2 WITH OVERLAPPING RAL7032 H2000 X W500MM LEFT

FINDER

ABB SACE

EF1080SPEC

DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032

CABINET PLINTH FLANGES 100X1000MM HXW 2PCS

FINDER

STATRON/BTB

EK1080SPEC

DOOR 2.5MM WITH CUTOUT H2000X1000 RAL7032

FINDER

10112414

BASE-TOP KIT W1000 D800 ABB BOTTOM RAL7032

2 PCS ALU CABLE ENTRY FLANGES W1000 D800 ABB

FINDER

EC2012SPEC

ZN1000

ED2010SSPEC

EC2080FC5SPEC

EV1000

ABB SACE ABB SACE ABB SACE ABB SACE ABB SACE ABB SACE ABB SACE

APM-C72-N

ONESTO / COMPLEE

MCCB 3P 63A XT2N160 TMG63-200 FFC ABB

1SDA067722R1

ABB

TERMINAL COVER LOW FOR XT2 3P 2PCS

1SDA066657R1

A-METER 0-250ADC/60mV 72X72MM 90° 1.5%

APM-C72-N

BACK SIDE CONNECTION KIT 2 POLE FOR XT2

1SDA066942R1

1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC

1SDA066422R1

Page 2 of 4

ONESTO / COMPLEE ABB ABB ABB

Part No Kit Remark

Reference Q.. Q.. Q..

Sheet Part No N1341 F0968

QA

F0041 Q0631

QA

Q0777

QA QA QA QA QA QB QB QB QB QB QB QB

QC QC QC QC QC QC QC

R100,R200 S090,S091 S11,S21 S11,S21 S11,S21 S11,S21 S12,S22 S12,S22 S12,S22 S2 S2 S2 S2 S3 S3 S3 S3 S4 S4

Q0727 Q0781 N1341

Q1488 Q0770 Q0631 Q0727 Q0777 Q0781 N1341

Q1488 Q0770 Q0631 Q0727 Q0777 Q0781 N1341

Q1488 Q0770 R0029

Quantity 3.0

52.0 0.5

SIGNAL-/AUX CONTACT RIGHT 1CO S200 ABB

52.0 1.0 0.5 2.0 0.5 0.5 0.5 0.5 1.0 0.5 2.0 0.5 0.5 0.5 0.5 1.0 0.5 2.0 0.5 0.5 0.5

S0014

1.0 2.0

S0190

1.0

S0105 H0057 H0065 S0105 S0197

H0057 S0105 S0198

H0057 H0065 S0105 S0191

H0057 H0065 S0105 S0220

Description

MCCB MOUNTINGPLATE SMALL XT2 3P 145X250

2.0 1.0 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0 0.5

MCB S202 M C 32A 2P ABB

MCCB 3P 160A XT2N160 TMG160-480 FFC ABB

Manufacturer Part No

MERKI+HITZ AG

2CDS200922R0001

ABB

2CDS272001R0324 1SDA067726R1

BACK SIDE CONNECTION KIT 2 POLE FOR XT2

1SDA066942R1

TERMINAL COVER LOW FOR XT2 3P 2PCS

1SDA066657R1

1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC

MCCB MOUNTINGPLATE SMALL XT2 3P 145X250

1SDA066422R1

1SDA066942R1 1SDA066657R1

MCCB MOUNTINGPLATE SMALL XT2 3P 145X250

1SDA066422R1

1SDA066942R1 1SDA066657R1

MCCB MOUNTINGPLATE SMALL XT2 3P 145X250

MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 PAD LOCK LEVER LOCK ON&OFF XT2/XT4 SHUNT 250A/60mV

1SDA066422R1 D990008-239

1SDA066465R1 1SDA066592R1 B2 60MV

DOOR SWITCH 1NC 1117.0206

CONTACTOR ELEMENT 1NO LOVATO MOUNTING ADAPTER LOVATO

8 LM2T BL104

MOUNTING ADAPTER LOVATO

8 LM2T AU120

CONTACTOR ELEMENT 1NO LOVATO

8 LM2T C10

KEY SWITCH 1POLE 2POS

8 LM2T S321

MOUNTING ADAPTER LOVATO

8 LM2T AU120

LABELING HOLDER LOVATO 8LM2TAU105

8 LM2T AU105

CONTACTOR ELEMENT 1NO LOVATO

8 LM2T C10

PUSH BUTTON GREEN LENS

8 LM2T B103

MOUNTING ADAPTER LOVATO

8 LM2T AU120

LABELING HOLDER LOVATO 8LM2TAU105

8 LM2T AU105

CONTACTOR ELEMENT 1NO LOVATO

8 LM2T C10

KEY SWITCH ACTUATOR 3POS SPRING RETURN

8 LM2T S370

Page 3 of 4

ABB ABB ABB ABB

MERKI+HITZ AG ABB ABB

LUMEL

LOVATO

8 LM2T C10

PUSH BUTTON RED ILLUMINATED

ABB

8 LM2T B102

8 LM2T AU105

CONTACTOR ELEMENT 1NO LOVATO

ABB

MARQUARDT

8 LM2T AU120

LABELING HOLDER LOVATO 8LM2TAU105

ABB

1117.0206

8 LM2T C10

PUSH BUTTON BLACK LENS

ABB

ABB

1SDA067726R1

1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC

ABB

1SDA066592R1

MCCB 3P 160A XT2N160 TMG160-480 FFC ABB TERMINAL COVER LOW FOR XT2 3P 2PCS

ABB

MERKI+HITZ AG

1SDA066465R1

BACK SIDE CONNECTION KIT 2 POLE FOR XT2

ABB

D990008-239

MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 PAD LOCK LEVER LOCK ON&OFF XT2/XT4

ABB

ABB

1SDA067726R1

1X AUX/SIGNAL CONTACT XT1-4 250VAC/DC

ABB

1SDA066592R1

MCCB 3P 160A XT2N160 TMG160-480 FFC ABB TERMINAL COVER LOW FOR XT2 3P 2PCS

ABB

MERKI+HITZ AG

1SDA066465R1

BACK SIDE CONNECTION KIT 2 POLE FOR XT2

ABB

D990008-239

MOTOR OPERATOR MOE 110-125VAC/DC XT2/XT4 PAD LOCK LEVER LOCK ON&OFF XT2/XT4

Manufacturer

D990008-239

LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO LOVATO

Part No Kit Remark

Reference S4 S4

U11,U21 U12,U22 V14 V41

V43,V44

V11-V12-V13

Sheet Part No H0057 H0065 U1163 U1154

V0510 V0510 V0273 V0587

Quantity

Description

0.5

MOUNTING ADAPTER LOVATO

1.0

TRANSDUCER 0-150VDC/4-20mA U=20-40VUC

0.5 1.0 1.0 1.0 1.0 1.0

Manufacturer Part No

Manufacturer

8 LM2T AU105

LOVATO

8 LM2T AU120

LABELING HOLDER LOVATO 8LM2TAU105

P20H-7DG-2-2

TRANSDUCER 0-60mVDC/4-20mA U=20-40VUC

P20-2-2-59-00-8

SINGLE DIODE 6A 800V

P600K-E3/54

SINGLE DIODE 6A 800V

P600K-E3/54

DIODE MODULE 2 DIODE DSI 2X55-12A

DSI 2x55-12A

DROPPING DIODE 160A 16.8V ACC SSGZ0075

SSGZ 168/42-16,8/160-42/7

Page 4 of 4

LOVATO LUMEL LUMEL

VISHAY VISHAY IXYS

REO

Part No Kit Remark

BDT Manual

CHAPTER 8.2

FACTORY ROUTINE TEST REPORT

STATRON

Monogement Syslem

Title: Rouline Test Reporl PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dqte: l2/08/2O16

GEI

orderNo.: 320827

System Tog:

system: I l0BDT500

Prep.:

Appr.: YRV

VGR

Dote:

Test Eng¡neer

Lost Vers.: 2/28/2016 Document No: 320822-0 1 -CHG-01 Revision:

0

26.O4.2O17

Check:

74.

2.1 5.

2

tZ

Rouline Test Report r

.l0BDT500

132/33/l lkV TAMN Mitsubishi Electric Corporotion Description

SeriolNo

TAG No

Chorger I Chorger 2

320827-01-CHG-02

DVR I / Disiribution DVR 2/ DisTribution Fuse Box I Fuse Box 2

320827-01-DVR-0r 320827-01-DVR-02 320827-01-BPB-0r 320827-01-BPB-02

320827-01-CHG-01

MAIN DATA

lnpul voltoge lnput frequency Nominoloutpuf volloge Floot voltoge Boost voltoge Monuolchorge Nominoloutput current Bottery chorging current Bottery type No. of cells

3x 415 S0 I

Vo.

Hz

+10% +S%

/ -10% / -S%

l0 vd.

\22.1

V dc

137.ó V6"

l4l .9

Vdc

450 Adc 320.0 46" Ni-Cd

8ó cells

Poge

1/33

STATRON Title: Routine Tesl Reporl PKE Appr.:

Prep.:

Monogemenl System Ref. No. Q_07-00_14-E

Dote:12/08/2016

GEI

orderNo.: 320827

System Tog:

sysrem: I l0BDT500

Prep.:

I

Appr-:

YRV

Visuol lnspeclion & PhysicolVerificolion on

l.l

Component check

1.2

Cobinet configurotion

Cobinet colors

.3

Proiection Degree

1.4

Coble Entry Glond plotes 1.6

Worning lobels

1.7

Lobeling

1.8 Wire

Item

t.l 0 lnterconnection coble Screw tighiening check

Check

Specified

Moin componenis dimensions door hinges lcut outs

refer lo single line

diogrom

(SLD)

see drowings

outside

RAL 7032

inside

RAL 7032

bose frome

RAt70t 2

tP4t

boltom stondord

occording to

ú

spot check

d

Red Yellow

Neutrql Protective eorth

block green/yellow

DC+ DC-

block

power

lightening check wilh color morkings

ú

Q_08_00_2ó

Phose Ll Phqse L2 Phose L3

contro¡

ú

d

(yes)

Terminol Morking

t

Remorks

ú

lP20 open doors

color code

r.9 Wire morkings

I I

VGR

Lost Vers.: 2/28/2016 Documenl No: 320827-01 -CHG-01 Revis¡on: 0 26.04.2017

I

Blue

Red

spot check

see drowings

spot check

t

I t

Notes

2

33

ST TRON

Monogemenl System

Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

crder No.:

Dole: l2/08/2016

GEI System

320827

system: I l0BDT500

Prep.:

log: Appr.: YRV

VGR

Ref. No. Q_07_00_14_E Lqst Vers.: 2/28/2016 Documenf No: 320827-0 I -CHG-0 Revision: 0 26.04.2017

I

2 Meosurement orrongement 2.1 Block diogrom

U¡ot

2.2 Legend Symbol

Description

Symbol

Descriplion

U¡n

AC inpul volloge

vl

U¿"

DC voltoge

tvl

lin

AC input current

tAl

lo.

DC current

tAl

Pa"

DC power

lkwl

Urip

DC voltoge ripple

Uoot

DC bottery

voltoge

tvl

loot

DC botfery

currenl

tAl

e. /Þ.tn vtn/, Pfin fin

AC input

power

AC inpul power AC input

[kVA/kW]

foctor tl

frequency

[Hz]

tvI

Notes:

Poge

3 /33

Monogemenl Syslem

STATRON Title: Routine Test Reporl Prep.: PKE Aoor.:

Ref. No. Q_07-00_14*E

Dole: 12/O8/2016

GEI

orderNo.: 320827

System

sysrem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2016

log:

Document No: Appr-:

VGR

Revis¡on:

YRV

320827 -0 1 -C HG-O I

0

26.04.2017

3 High Voltoge & lnsulolion Tesl 3.1 Test descriplion rDescriplion 3.r.1 High voltoge (HV) IECóO14ó

3.1.2

lnsulotion test ofter HV ,lECóO14ó

3.r.3 Eorth continuity test

3.t.4 Eqrih scheme

Item

Specified

octive / eorth

2.8 kV DC / I min Q_08_00_2s_E

500vDc > 500ko

octive / eorth

Q_08_00_25_E

check of eorth connections DC circuit

Remorks

Test

Test

I

Test 2

visuol check

Test 3

none - flooting

Test 4

3.2 Syslem comporlmenls

Comportment Chorger I

I t

Test

Test 2

Test 3

t

ú

ø

d

320827-0 r-DVR-01

ú

d

t

d

DVR 2/ Distribution 320827-O1-DVR-02

ú

d

øtø

{

d

d

t

t

ú

ú

d

320827-0 r-CHG-0

r

Chorger 2 320827-01-CHG-O2 DVR

I / Distribution

Fuse Box 2 320827-01-BPB-02

I

t

Test 4

Remorks

Notes

Poge

4

33

Monogemenl Syslem

STATRON p

ne

Ref. No. Q-07_00-'14-E

Dote: 12.08.2016

.: GEI

PKE

P

No.:320827

Lost Vers.: 28.O2.2O16 Document No: 320827-0 l Revìsion: 0 26.04.2017

Syslem Tog: Prep.:

r 1 0BDT500

VGR

Appr.: YRV

4 Settings Chorger I DescripTîon 4.1 DIP

Switches ond Jumper

4.2 Firmwore

lÌem

Specified

Hordwore setiings

See jumper list

toolkil

5. r 0.0

DRI ó

ObjecT file

Soflwore PoromeTers of

4.3

Boosl Dqlo Boosl voltoge Floot to boost voltoge BoosT

to floot voltoge

Flool to boost current Boost to floot current Boost sofety timer

Moins foult deloy

Aulo boost control Deloy BoostFloot Timed Boost Time 4.4

ofter moins foult current or voltoge conlrolled time controlled time controlled

Version

enobled

High floot voltoge Low floot voltoge High floof deloy

qt filter l0%looO

3

CU RRE NT

5 min 480 min

Disploy Menu 122.9 vd" I I7.8 vdc I 10.0 vd.

Dischorge level Dischorge level2 Dischorge level3 Mox. botiery currenl

lrr

9ó Ad. 720 min l0 min

320.0 Adc 720 min

I

g

0.0 vd.

Mox. boltery current Equolize sofety timer

Floot volloge

.t.tii.åc2

256 Ad.

Equolize stort voltoge

Poromelers of Botlery Dolo

ø

999.0 vdc

enobled 142.0 vd. I03.9 vd.

Voltoge

Remorks

4.19.O

I38.3 vd"

voltoge controlled voltoge controlled current controlled current controlled

Disploy Menu

Mox. Equ

4.5

Disploy Menu

Check

94.6 Yd" 320.0 Ad" ,l25.0

ø for info Vo" ot filter /0%lood

,r9*L,

zu

d \¿LÌ

Ao.

.

3.21fl...

Vo" ot filter

lj%lood

no"

vdc

I 15.0 vd.

lime controlled

0 sec

Noies

l-i

/33

SÎATRON

Monogemeni Syslem Ref. No. Q_07_00_14_E LosI Vers.: 28.02.2016 Documenl No: 320822-0 I -CHG-0,ì Rev¡sion: 0 26.04.2017

Title: Rouline Test Report Prep.:

PKE

order No.:

320827

system: I l0BDT500 4.6

Dote: 12.08.2016

Appr.: GEI Syslem Tog: Prep.:

VGR

Appr.:

YRV

Porometers of

Dolo Frequency

ln

oltoge

ø

Disploy Menu

high (OFF volue) nominol low (OFF volue) high (OFF volue) nominol low (OFF volue)

53.0 50.0 47.0 477.2 415.0 352.7

Hz Hz

hysteresis l%

VÕ"

hysteresis 5%

v". V""

hysteresîs 5%

c

4.7

Nominol volloge lNominol currenï Mox current limitotion Mox. output voltoge Min. oulput voltoge

Emergency voltoge Mox output deloy 4.8 Disploy longuoge 4.9

hysteresis 1%

Hz

Poromelers of Porollel

Rectifier posiiion

100% 102%

shutdown olorm low (OFF volue) shutdown Disploy Menu

10.0 vdc 450 Ad"

459 Ad.

þ..9,8.. no"

140.0 vd" 94.0 vdc I21.0 vdc

5 sec English

V

Disploy Menu

0l

Noles:

6

33

Monogemenl Syslem

STATRON

Ref. No. Q-07-00-'14-E

TiTle: Rouline Test Report

Prep.: order No.:

PKE

Appr.:

Dote: 12.08.2016

GEI System

320827

system: I l0BDT500

log:

Prep.:

Appr.: YRV

VGR

Lost Vers.: 28.02.2016 ,ì Documenl No: 320827-0 -CHG-0 Revis¡on: 0 26.04.2017

1

5 Options Chorger I 5.1 Moin Breokers: Description Chorger

input

DC breoker

Type F

I Ò+S

F4+S2

l

Roting Seiting

Fuse+switc Fuse+switc

ó30

h

Moniforing Door Term

il,n: NA

200

h

HMI

l.:

NA

Ir¡'l

NA

lrl

NA

Check

Mimic

xl0:43,44-NO Xl0r¿5.4ó-ñC

ø

Mimic

Xì0:4/,4-NO

ø

Xì0:49,5GNc

Remorks Terminols in DCDB Terminols in DCDB

5.2 Optlons Description Blocking of boosi chorge

Cobinef interior light Cobinet spoce heoter Power plug

Type

Setting

HMI

MoniÌori Door

Term

Botlery Room Fon Foilure

with door switch thermostol controlled british stondord

Supply:

24OY AC

Supply

240Y AC

25"C

Supply:240V AC

Check

Remorks

t

V1 W

c

I

5.3 Anolog or Digilollnslrumenls on Dimension

R

72x72

/ confi

llem

/90' /!1.5%

Check

g d

AC lnput Voltoge

0-500 Voc

-Pll

AC lnput Current

i0-250 Aoc

-P12

ú

Phose Seleclor Switch

V/A-Selector

.SV/SA

ø

DC Voltoge

0-200 Vdc

-Pì

Ø

DC Cunent

0-800 Adc

DÔ 'tz

Bottery Current

400-0-400

-P3

Remorks

d d

Notes:

l'.ï /33

STATRON

Monogement System

Title: Routine Tesl Reporl

PKE

Prep.:

Dote: 8/12/2016

Appr.: GEI

crderNo.: 320827

SysÌem Tog:

sysrem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827-01 -CHG-01 Rev¡sion: 0 26.04.2017

5.4 Cooling Specified

Cooling method

check funct

cooling

of fqns

Check lRemorks

t

5.5 Botlery Breoker Box I 5.5.1 Mecqnicol Descri

/ visuol check llem

on

Specified

Check

Dimensions

ó00x800x300

ø

Breoker box color

RAL 7032

ú

tP54

ú

outside with

Protection degree

doors

'lP2O

Coble entry

Remorks

bottom component slickers

Lobel ng

spot check

ú

Monitorinq Door Term.

Check

Remorks

ú

Aux/Sig

Check

Remorks

numbers

5.5.2 Electricol check Description Bottery

breoker

Type

Fl+Sl

Fuse+switc h

Roiing Setting 400 A

lr¡ri

NA

l.l

NA

HMI

5.5.3 Anolog or Digitol lnshumenls Descri

n

Dimension

!q!gq 199¡1!s 72x72 / 90" / tl.5%

trem

ú

l

Bottery Voltoge

0-200 Vdc

P

W

5.ó Lomp indicotions BANERY ISOLATOR ON/FUSE OK

LAMP

GREEN

HI

ú

Notes

l'î

/33

STATRON

Monogement System

Title: Rouline Tesl Reporl Prep.: PKE Appr.:

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/201ó Document No: 320827-01 -CHG-0 Revision: 0 26.04.2017

Dqte: l2/08/2016

GEI

orderNo.: 320827

Syslem

sysrem: I l0BDT500

Prep-:

log:

VGR

Appr.: YRV

I

ó Humon Mochine Inlerfoce (HMl) Chorger I ó.1 Mimic diogrom

v2 V1

v4

VI

Rectifier Moins lnpul

v2

Reclifier

V3

Rectifier Operotion

Mode v4

V5

Bottery

lRectifier Output

Funclion Rectifier moins input OK Rectifier moins input foilure Rectifier operoiing correctly Rectifier foilure, blocked or OFF

Check Remork

Floot chorge operotion Boost chorge operotion

Lit-up Lit-up Lit-up Lit-up Lit-up Lit-up

Mqnuol

Lil-u

o erotion

green red green red green

oronge

red Lil-up green

Botlery OK ond BCB closed Botlery in dischorge or in tesl Lit-up oronge Bott.disconnected or lest foiled Lit-u red Rectifier outpul OK Lit-up green ul not OK Rectifier red

t ú

Option

ú

o

ú

d

Notes:

Poge

9 /33

ST ÎRON Title: Rouline Tesl Reporl Prep.: PKE Appr.:

Monogemenl System Ref. No. Q_07_00-14_E

Dote: 8/12/2016

GEI

orderNo.: 320827

System Tog:

syslem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01 Revision: 0 26.04.2017

ó.2 Alqrms Descri

Item AI

Moins Foult iFuse Blown High Temperoture

Overlood High Output Voltoge Low Outpui Voltoge Chorging Foult Fon Foilure Open Breoker

lnput

Br.

Output Br. Open Common Alorm

A3 A4 A5 Aó A7 A8 A9

A9l;LCD Row

Forced cooling

w

A92+A7+523+lng0+ln92

ú # ú ú út d ú ú

1

492;LCD Row 2 493;LCD Row 3 All sec A12 5ec

sec

+A93+n{St )+At 7

lng0

sec sec sec

J

sr S2

S2l;LCD Row

I

S22;LCD Row 2 S23;LCD Row 3

w,

53l;LCD

ú trL ú

ø

s3

Floot Chorge Boosl Chorge

532;LCD S33;LCD

Monuol Chorge Bottery OK Bottery under Test

Remork

d

Bottery Foulty Bottery Chorger Foil Ar3 Bottery room ventilotion foilure Al4 Á.17 Control Error Loop Common Alorm /.32 Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Boftery Chorge

Che

M

Open

Botiery Br. Open

ed

s4 s5 INGO

INGI ING2

w Botlery room venlilqlion foilure DVR f oilure (emergency level)

Notes

Poge

l0 /

33

STATRON

Monogement System

Title: Routine Tesl Reporl Prep.: order No.:

PKE

Ref. No. Q_07_00-14_E

Dole: 8/12/2016

Appr.: GEI

Lost Vers.: 2/28/2O16 DocumenÌ No:

SysÌem Tog:

320827

syslem: ì l0BDT500

Prep.:

Appr.: YRV

VGR

Revision:

320822-01 -CHG-0 l

0

26.04.2O17

ó.3 tED ond Disploy Item

on

ó.4

LED Test

Tesl-button on HMI

Disploy meosurments

lnpul / Outpul

LED

ified LED

Remork

funclion test

LEDI-LEDIO

ted

t

function

ponel / Alorm confígurolion

LED LED

1

Color red

Description AC moins foilure

LED2

green

AC Moins ON

LED3

green

Floot Chorge

LED4

yellow

Boost Chorge

LED5

red

Deloy Check

Detoils

/ Heolthy

Chorger Foilure

LEDó

red

Chorger High DC Voltoge

LEDT

red

Chorger Overloqd

LEDS

red

Rect.

LED9

red

Chorging Foult

LEDIO

red

Botiery Tesl Foilure

/ Bottery Fuse Foilure

configurotion

0

AI

configurotion n(Al) configurotion

tt

0

s3r

configurotion:

0

s32

configurotion:

l

A2{43+A5+Aó+A7+Æ+A9t +A93+ñ{Sl)+Aì 7

|

configurotion: A5

configurolion: A4

configurotion: M+A9 configurotion: A7

configurotion: Ar9

30 30 30 ô 0 0

Remork

ø

t t

ø ø ú ø ú ø

d

Hord

coded

obÌ.file

Notes:

il /33

ST TRON

Monogemenl Syslem Ref. No. Q-07_00-14_E

Title: Rouline Tesl Reporl

PKE

Prep.: order No.:

Dote: 8/12/2016

Appr.: GEI

Documenl No:

System Tq9:

320827

sysrem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2016

Appr.: YRV

VGR

Revision:

320822-01 -CHG-01

0

26.04.2017

ó.5 Alorm Reloy cord Descripiion ó.5.1

Alorm reloy cord

Reloy

I

(ARCI)

Deloils

instolled

Reclifier ok

RLI

Moins Foult

RL2:

U/V Level for chonge over

RL3: RL4: RL5: RLó:

6.5.2 Alorm reloy cqrd

2 (ARC2)

Common Alorm

RL3

Bottery room ventilotion

foilure

configurolion AI

configurotion s22

l

RL4: RL5 RLó

0 U

ô

configurotion configurotion:

d

configurotion:

lsecl AI

RL2

Boltery chorger foilure

sr

configurolion:

Dischorge level 3

Botiery fouliy

Isec]

configurotion

instolled

Moins foult

Deloy Check Remork

configurotion: s23

configurotion:

Ail configurotion: A12

configurotion: At3 configurotion ¡.14

0 U

0 0 0 0

I

Notes

l'ï; /33

STATRON

Monogemenf Syslem

Title: Rouline Test Reporl Preo.: order No.:

PKE

Ref. No. Q-07-00-14-E

Dqle: l2/08/201ó

Appr.: GEI Syslem Tog:

320827

syslem: I l0BDT500

Prep.:

Dolo Uin

Vo.

3x 415

no.

+10%

U,^ r.,

Toleronces

Uo.

U.,.,'^^'.

Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01

/

=

!1

<

2

7

50

Hz

Ud.

1.,.^.-

%

loi

full

Revision:

tt ubÕt

l0 vdc

I

no.n

-10%

7 îmsl

Appr.: YRV

VGR

_

tt Uh^l h^^ct _ -

450 A.{.

lood 2

floÕt

0

26.04.2017

122.1 Vd" 137 .6 V

".

80.0 % - 3.1 %

acc.tEC 60146-1-1/7.4

7 Stotic Meosuremenls Chorger I 7.1 Stolic Meosuremenl:

lo',t

=

0% Lood

@

AC ínpul volloge nom. qnd DC floot voltoge

0.0

A"i" lConditions:

Ui^

3x4l5V." /

=

^.-

U¡,.r¡..r

122.1 Y¿,"

R

ul" [v."1

z\v.(

J

N J (r)

J

In

[&.]

zlt"s

8.6 6.L

233.o

s-s

sin ror

-i

[kvA]

Pin

ror

[kw] i

PFin

[Vl

l%1

\

Reclifier output l.r" [A"r"l

Ur,.t [V.¡"]

Check

í22.s

Õ

50%Lood:

1.,,t

U¿"¡..a

P.,. lkwl

225.0

N.

"oZ

lCondilions: U¡n..-=

3x415

t

B"Ocl

V." /

ul" [v."1 J

N J (f)

J

t," [A-"1

z3S,g

et"o

233.3

s(.,

ZsV.L

s6,4

sin ror

[kvA]

Pìn

ror

[kw]

122.1 V.,"

Un.trr..r

Rectifier inpul PF¡n

System

_,_nw__;

i

42.l

Z33

0 6J4

33(

Rectifier output Un.t [Vn"]

lzl"Ê

O

Check

t

P,j" lkwl

In" [A."]

726.

I

2]

.r

f

-

|

o.J

Notes

Pode

13 /

33

SÎATRON

Monogement System Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827-01 -CHG-01 Rev¡sion: 0 26.04.2017

Title: Rouline Test Reporl Prep.: order No.:

PKE

Dote: 8/12/2016

Appr.; GEI SysÌem fog:

320827

sysrem: I l0BDT500

Prep.:

Dolo

nor U¡. ,.1 Uìn

= =

3x 415 +10%

/ t]

Toleronces tt vdc

-

100%

7

50

-10%

Ud. In.

%

lot

Hz

Lood

:

450.0

full

lood 2

A"r. lCondilions: Rectifier

uin [Vo"] J

zæ.3

N J

2.37 L

J

?3s.1

lin

lo

[&.]

s¡. f"r [kvA]

(.3

{os4

7S.

1

U¡.

80.0 % - 3.1 %

^^-

-

122.1 Vd" .6 V d.

137

occ.tEC 60146-1-1/7.4

=

3x

Pin

tkwl

_sì.6

41

5

V.. /

U¡,.r

122.1 Vt,"

r..r

PFin

?er

J6 .t

(os.6 t

Reclifier o P

lZs,9

tt_ ubol flool tt_ vhôt h^ô(t

l0 vdc 450 A¡. I

no..n

^.-

2% kmsl

U.l" ,¡..1o <

1.,,t

Vo.

Appr.: YRV

VGR

4Ss

ss.l

Check

tl

d:9

Z.L

ú

Notes

Poge

14/33

STATRON

Monogement System

Title: Rouline Tesl Report PKE Appr.:

Prep.:

orderNo.: 320827

System To9:

sysrem: I l0BDT500

Prep.:

Dqlq Uin

no.

U¡.

r.1

3x 415

+10%

Toleronces

Ua"

V". /

/

!1

=

50

Hz

Ud" no.n

lol

%

Appr.: YRV

VGR

-10%

2% kmsl

U.l" ri^^lo <

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320827-01 -CHG-0,l Revis¡on: 0 26.O4.2017

Dote: 8/12/2016

GEI

full

=

ll0 vdc 450 A"-

Uoqt

floot = 122.1 Vd"

¡t Vh^+ h^^c+ --

137

.6

V

"-

80.0 %

lood 2

Íìr^r..^^-.

- 3.1 %

occ.t1c

6o14ó-1-t/7.4

7.2 Check of exheme condilions: OP Uin min

lOi

%

U¡n nom

Utn mox

+

r0

/o

2t6

r6.$

240

z4t.O

264

I

Mode

floot I

22

monuol 141.9 V

floot 122.1V

Lood t%l

u¡qlG.l

l¿. [A.J

4sl

r00

lLl.¿l

r00

140

.s

Aso

t00

tzl"6

U¿s

u¿" ¡oor. [v] U¿.¡oo¡" [%]

o.ç

0,6s

7

ós

0

L

Check

d d

4.ct t

Notes:

is /

33

STATRON Title: Rouline ïest Report PKE Aopr.:

Prep.:

order No.:

320827

system: I l0BDT500

Monogemenl Syslem Ref. No. Q-07-00-14-E

DoIe: 12.O8.2016

GEI

Lost Vers.: 28.02.2016 Documenr No: 320827-Ol -CHG-o,l Rev¡s¡on: 0 26.04.2017

Syslem Tog: Prep.:

Appr.: YRV

VGR

8 Setlings Chorger 2 Description 8.1 DIP Switches ond Jumper

Item

lSpecified

Hordwore seltings

See jumper

DRIó toolkit

5.10.0

Objecl file

4. r 9.0

Sofiwore Porometers of 8.3 Boosl Doto

Disploy Menu

Boost voltoge

Floot to boost voltoge Boosl lo floot volloge Floot to boost current Boost to flool current Boost sofety timer Moins foult deloy

8.4

krs

c

enobled

"¿q

13.ü'2... vo" ot filter I Q%lood

dc

ggg.0 vdc 0.0 vd" 256 Ad. 9ó Ad. 72O min

Deloy Boost-Floot Timed Boosï Time

ofter moins foult currenl or voltoge conlrolled time conirolled time controlled

Porometers of Monuol Dolo

Disploy Menu

Auto boost conirol

Remorks

lisT

Version:

138.3

volloge conlrolled voltoge controlled current controlled current controlled

Check

l0

min

CURRENT

5 min 480 min

d

enobled |

42.0

Y

d.

\o.3.s å¿i,ç

103.9 Vd.

320.0 Ad.

for info

Vo. ot filter I O%lood Ao"

720 min

85]

t

Poromelers of Dolo 122.8 vd" I I7.9 vdc I 10.0 vd. 94.6 Vd.

Floot voltoge

iDischorge level I Dischorge level2 Dischorge level3 Mox. botlery current High floot voltoge Low floot volloge High floot deloy

lT.. l l l

I

320.0 Ad" 125.0 vdc I 15.0 vd"

time controlled

0 sec

V¿. ot filter I O%lood

l

I

i'

tP.:

A¿"

i I I I I

L

I

Notes:

16 /

33

Monogement Syslem

STATRON Title: Routine Test Report PKE Appr.:

Prep.:

order No.:

320827

syslem: I l0BDT500 8.ó

System Tog:

Prep.:

Porometers of ln Dolo

Disploy

Frequency

high

Appr.: YRV

VGR

Menu

[OFF volue)

nominol

low Volfoge

(OFF volue) high (OFF volue) nominol low (OFF volue)

d

l

53.0 Hz 50.0 Hz

hysteresis l%

47.O Hz

hysteresis 1%

.2 v ac 415.0 v". 352.7 V".

hysteresis 5%

477

hysteresis 5%

t

8.7 I I0.0 vd.

Nominolvoltoge Nominol current Mox current limitqtion Mox. oulput voltoge Min. outpul voltoge

Emergency volloge Mox oulput deloy 8.8 Disploy longuoge 8.9

Ref. No. Q_07_00_14_E Lost Vers.: 28.O2.2O16 ,| Documenr No: 320827-0 -CHG-0 Revis¡on: 0 26.04.2017

Dote: 12.08.2016

GEI

PoromeTers of

Porollel

Rectifier posilion

100% 102%

shuldown olorm low (OFF volue) shutdown Disploy Menu

450 Adc 459 Ad.

.1t.6.Çi.8.

n..

t40.0 vd. 94.0 vd. 121.0 vdc

5 sec English

ø

Disploy Menu 02

Notes:

Poge

17/33

1

STATRON

Monogemenl Syslem

Title: Routine Test Report Appr.:

Prep.:

order No.:

PKE

Ref. No. Q-07-00-14-E

Dole: 12.08.2016

GEI System Tog:

320827

system: I ì08DT500

Prep.:

Appr.:

VGR

YRV

Losi Vers.: 28.O2.2O16 Documenl No: 320822-0 I -CHG-0 Rev¡sion: 0 26.04.2017

I

9 Options Chorger 2 9.1 Moin Breokers:

Description Chorger inpuT

Type

Fl0+sl i

DC breoker

F4+S2

i

Roting Setling

se+swiIc

2OO

Fuse+switc

AiI*.

NA

lm: NA

ó30 A

h

HMI

Irnl

NA

l.i

NA

Monilorinq Door Term. Mimic

Xl0:€.44-NO

Mimic

Xì0:47,4ñO Xl0:49,SNC

Door

Term.

Check

ø

Xì0:6,4ó-NC

t

Remorks Terminols in DCDB Terminols in DCDB

9.2 Oplions Descriplion Blocking of boosl chorge

Selting

Type

HMI

Check

Boitery Room

Remorks

ø

Fon Foilure

CobineÌ interior light

with door switch

isupply: 240v AC

Cobinei spoce heoter

thermostot controlled

Supply: 240V AC Setting: 25"C

Power plug

british stondord

Supply:24OV AC

ø I

1

Ø

d

9.3 Anolog or Digitollnslrumenls

Ronge

/ config 72x72/90"/!15%

Item

Check

AC lnput Voltoge

0-500 Voc

-Plt

M.

AC lnpul Current

0-250 Aoc

-P12

ø

Phose Selector Switch

V/A-Selector

-SV/SA

DC Voltoge

0-200 Vdc

-Pl

Ø

DC Current

0-800 Adc

-P2

ú

Boliery Current

400-0-400

-P3

Description Dimension

d

Remorks

t

Notes:

l8 /

33

STATRON

Monogement System

Title: Routine Tesl Reporl Prep.:

PKE

Ref. No. Q_07_00_14_E Lost Vers.: 2128/2016 Document No: 320827-01 -CHG-01

Dote: 8/12/2016

Appr.: GEI

orderNo.: 320827

System

sysrem: I l0BDT500

Prep.:

log: Appr.: YRV

VGR

Revision:

0

26.04.2017

?.4 Cooling on

Descri

liem

Cooling method

Specified

check funct

Forced cooling

of fons

Check

Remorks

d

9.5 Bottery Breoker Box 2 9.5.1 Meconicql

/ visuol check

Description

Item

Specified

Check

Dimensions

ó00x800x300

d

Breoker box color

RAL 7032

ú

Proiection degree

outside

tP54

with open doors

tP20

Coble entry component stickers

Lobeling

posilion numbers

Remorks

t

botlom

d

spot check

E/

Monitoring Door ïerm.

Check

9.5.2 Electricol check Description Bottery

breoker

Type Fl +S I

Fuse+switc h

Roling Selting 400 A

HMI

l1¡: NA lm: NA

d

Remorks Aux/Sig

?.5.3 Anolog or Digitol lnshumenls

Descripiion Dimension

Bottery Voltoge

lRonoe / confiq

Item

Remorks

ú

72x72/90"/!15% 0-200 Vdc

Check

i-P

r

d

9.ó Lomp indicolions BANERY ISOLATOR ON/FUSE OK

LAMP

GREEN

HI

d

Notes:

l';ï /33

STATRON

Monogement System

Tille: Rouline Test Reporl PKE Appr.:

Prep.:

orderNo.: 320827

System Tog

sysrem: I I0BDT500

Prep.:

l0 l0.l

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320827 -01-CHG-0 Revision: 0 26.04.2017

Dole: l2/08/2016

GEI

VGR

Appr.: YRV

Humon Mochine lnlerfoce (HMl) Chorger 2 Mimic diogrom

v2 V1

V3

v4

V1

rRectifier Moins lnput

Check

Function Rectifier moins input OK Rectifier moins i foilure

Lit-up green Lit-up green

red

v2

Rectifier

Rectif ier operoting correclly

V3

Rectifier Operotion

Rectifier foilure, blocked or OFF LiT-up red Floot chorge operolion Lit-up green

v4

V5

Mode

Boost chorge operofion

Litup Lii-u

Bottery

Mon uql operotion Bottery o K o nd BCB closed

Rectifier Output

Lit-up Lit-up oronge

Bottery in dischorge or in test Bott.disconnecied or lesl fqiled Lit-u red Rectifier outpul OK Lit-up green Rectifier output nol OK Lit-up red

t t

Oplion on

M

d

Noles

Poge

20

/33

l

ST TRON Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

crder No.:

Monogemenl System Ref. No. Q-07-00-14-E

Dote: 8/12/2016

GEI Syslem Tog:

320827

iysrem: I 108DT500

Prep.:

Appr.: YRV

VGR

Lost Vers.: 2/28/2016 Document No: 320827-01 -CHG-0 l Revision: 0 26.04.2017

10.2 Alqrms Descri on Moins Foult Fuse Blown High Temperoture

Overlood High Output Volloge Low Output Voltoge Chorging Foull Fon Foilure

Open Breoker lnput Br. Open Bottery Br. Open Output Br. Open Common Alorm

Item AI

Specified

M A3 A4 A5 Aó A7 A8 A9

Forced cooling A9l;LCD Row

A92+ A7 +523+ I ng0+l

n92

Aó+A7+A8+A9l +A93+n{S I )+Al 7

lng0

v,

"t ,d ú

S

S2

52l;LCD Row

n n û

1

S22;LCD Row 2 S23;LCD Row 3

tú

s3

Floot Chorge Boost Chorge

53l;LCD S32;LCD S33;LCD

Monuol Chorge Bottery OK Bottery under Tesl

ú ú ú ø

I

A92;LCD Row 2 493;LCD Row 3 Al I sec Bottery Foulty Al2 sec Bottery Chorger Foil Al3 sec Bottery room venfilotion foilure Al4 sec r'.17 - sec Control Error Loop - sec A32 Common Alorm

Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Bottery Chorge

ChecktRemqrk

w

s4 s5 INGO

INGI ING2

Ø Bottery room venlilotion foilure DVR foilure(emergency level)

Notes:

lï; /33

STATRON

Monogemenl System

Title: Rouline Tesl Report Prep.:

PKE

Ref. No. Q-07-00-14-E

Dote: 8/12/2016

Appr.: GEI

orderNo.: 320827

Syslem Tog:

sysrem: 1 10BDï500

Prep.:

Losf Vers.: 2/28/2O16 Documenl No: 320827-01 -CHG-01

Appr.: YRV

VGR

Rev¡sion:

0

26.04.20l|7

10.3 tED ond Disploy Descri

Item

n

Test-button on HMI

LED Test

Disploy meosurments

10.4 LED ponel

LED i

lnput / Output

LED LED

ChecklRemork

d

function test I -LEDI 0 (octivoted)

Ø

function

/ Alorm configurqlion Color

Description

LED I

red

LED2

green

AC Moins ON

LED3

green

Floot Chorge

Deloy Check Remork

Detoils

AC moins foilure

/ Heolthy

LED4

yellow

LED5

red

Chorger Foilure

red

Chorger High DC Voltoge

LEDó

Specified

Boost Chorge

LEDT

red

Chorger Overlood

LEDS

red

Rect.

LED9

red

Chorging Foult

LEDIO

red

Bottery Tesl Foilure

/ Bottery Fuse Foilure

configurotion

0

AI

configurotion n

rl

r)

configuroiion

0

s3r

configuroiion configurotion configurotion A5

configurotion A4

configurotion: M+A9 configurotion: A7

configurotion: Ar9

ú

0

s32 A2+A3aA5+Aó+47+48+A9l +A93+n(Sl l+Al

ú ø

7

30

ø

30

ø

30

Ø

0

t

0

ø

tl

ø

Hord coded obj.file

Notes:

l'"î,

/33

STATRON

Monogemenl System

Title: Rouline Test Reporl PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dote: 8/12/2016

GEI

orderNo.: 320827

System Tog

sysrem: I l0BDT500

Prep.:

Appr.:

VGR

YRV

Lost Vers.: 2/28/2016 Document No: 320827-0.l -CHG-0 Revis¡on: 0 26.04.2017

10.5 Alorm Reloy cord

Descriplion

Reloy

r0.5.r Alorm reloy cord

I

(ARCI)

Detoils

instolled

Rectifier ok

RLl

Moins Foult

RL2:

U/V Level for chonge over

RL3: RL4: RL5: RL6:

10.5.2 Alorm reloy

cord2 (ARC2)

lMoins fouli Dischorge level 3

RL2:

Common Alorm

RL3:

tBotlery foulfy

lsecl

configurotion sr

configurotion: AI

configurotion: s22

RL4:

Bottery chorger foilure

RL5:

Bottery room ventilolion foilure

RLó:

U

U

0

configurolion: configurolion:

d

configurotion:

instolled RLI

Deloy Check Remork

lsecl

configurotion: AI

configurotion: s23

configurotion:

All configurotion:

At2 configurofion:

Al3 configurotion A.14

U

0 0 0

0 0

d

Notes:

23l3s

I

STATRON

Monogement System

Title: Rouline Tesl Report Prep.: PKE Appr.: order No.:

320827

sysrem:

1

System Tog:

l0BDï500

Dqto

Prep.:

3x415 Vo" 7 50 +lo% / -lo%

U¡n no.n

Ui. r.t

Tolerqnces

Uo" U¡lc

I I

!1

=

l.l

Hz

' j

%

2% kmsl

rinnle <

I

Ref. No. Q-07-00-14-E

Dole: l2/08/2016

GEI

Appr.: YRV

VGR

l0

vdc

Ud. no-

I

In.

^.-

450 An.

lol

full

lood à

l'ìr^r.,^^..

80.0 % - 3.1 %

Lost Vers.: 2/28/2016 Documenl No: 320827-01 -CHG-0 Revision: 0 26-04.2017

122.1 137 .6

Ubot ftoot tlUhôt h^ô
V

d"

V

".

I

occ.tEC óO146-1-t/7.4

Stotic Meosurements Chorger 2 Stqtic Meosurement: 0% Lood

lout

@

AC inpul volloge nom. ond DC floqt volloge

0.0

A,i" lCondÌtions: Ui...-

=

3x 4l 5

Pin ror

[kw]

V." /

122.1 v,t"

U¡,.r rr..r

Rectifier input u¡" [v."1 J

N J cr)

J

l¡n

?ss-1 Lql ,6

9.(

240.o

s.4

[&"]

|

sin

toi

[kvA]

PFin

5.1

6',3

kwl Rectifier output

l¿" [A¿"]

Un"t [Vn"l

P.|" lkwì

=

n..'"

[Vl

50% Lood

:

225.0

N"

lCondiiíons: U¡...-=

l%1 i

ô.02

ILL.I lour

Un"

0.o I 3x415

V"" /

Ur,.r¡..r

Reclifier inpul U'^ J

2

[V."]

3s.(

l¡" [A-"1

e

o"¡

c.i J

238"8

5?.?

t) J

L92

58s

tzt.4

'^*

[kVAl

P¡

'^'

zeI

lkWl

Dtr I iiñ

Ò,c83

nl%l

\93.e Pto,,

[kw]

Check

ut

[V¿"1

zz5.o

122.1 V¿,"

System

4t-.s Rectifier

U¡.r

S.

I

24.3

OJ

o.7

3

ú

Notes:

24/33

Monogemenl Syslem

STATR,ON Title: Rouline Test Reporl

PKE

Prep.: order No.:

Dqte: 8/12/2016

Appr.: GEI System Tog:

320827

sysrem: I l0BDT500

Prep.:

Doto

il. vrn ltUin

nom

_

ral

Tolerqnces tt vdc

-

3x415 Vo. +10%

!1

50

-10%

l"- ^^-

%

lorru, rood

l0

Vo. 450 A^-

Ud. no*

Hz

2% kmsl

U^..,^^,^ < lour

I

/

Appr.: YRV

VGR

I

>

nr^r^,^^^-

80.0 % - 3.1 %

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01 Rev¡sion: 0 26.04.2O17 tt _ vbol floot ltUh^+ h^^.+ --

^-

acc.t]C 6ot46-1-t/7.4

100%Lood: 450.0fu" lConditions: U¡nn.-= 3x415V." /

=

122.1 Vd" 137.6 V

Ur,.rr..r

122.1 V¿,"

Rectifier input U

J

Z

st.3

IOJ.Z

o6.3

N J

z3& e

{

í) J

23S.

{06,

1

7.ç"r

ss"L

ô'?c?-

I

Pro,.

Reclifier o

só

[kw]

t

Check

lv

Iz r"¿

0s(

'.54.S

O "-1

a"7

5,7

{

Notes:

25/33

STATRON

Monogement System

Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

Ref. No. Q-07-00_14_E

Dote: 8/12/2016

GEI

orderNo.: 320827

System Tog:

system: I l0BDT500

Prep.:

Doto

no-

U¡n

r.,

U,^

= =

3x415 Vo. +10%

Tolerqnces ttudc

/

!1

Un.,'^^'^ <

2

7

50

Hz

I l0 vdc 450 A^^

Ud" not

lr. ^^-

%

lot

7 îmsl

Appr.: YRV

VGR

-10%

full

Lost Vers.: 2/28/2016 Document No: 320827-0I -CHG-0l

lood à

Revision:

Ubot

0

26.04.2017

ftoot = 122.1 Vd"

tt Uh^t h^^cr _ -

137

.6

V

"-

80.0 % - 3.1 %

acc.tEC 60146-t-t/7.4

I 1.2 Check of exlreme condilions U¡" U¡n

l0

+

lnput Voltqge lV""l

-¡n

o7

/o

Uin

not

Uin

-o*

t0

%

2t6

¿f6.1

240

izss + 6q.l

264

OP

Moder Lood t%l

flool I

22.

monuol 141,9

v

floot 122.1V

Uoot [V¿"]

la. [Au.]

Uo" ¡oot. [V] U¿. ¡pp¡e [%];

r00

vl.o

4.4s

o¡

r00

ua.0

¿tsL

Õ

{zt .l

44s

-)^

0"6 0"5

l.L

d.\9

Check

ú ú ú

Noies:

Poge

26

/33

STATRON

Monogement System

Title: Rouline Tesl Report PKE Appr.:

Prep.:

orderNo.: 320827

Syslem Tog

sysrem: I l0BDT500

Prep.:

l2

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016

Dote: l2/0812016

GEI

Document No:

Appr.: YRV

VGR

Revision:

320827 -0 1 -C HG-O

0

26.O4.2017

Diode Voltoge Regulotors (DVR) I

l2.l

Diode Volloge Regulotor Syslem

Rotings

Chorger

Ud.

DVR

l2.l.l

Moin Dolo Conditions/Limits I

no.

Ulooo ltooo lovn Steps

Loo d

(DVR)

: : : :

l0

vdc

Udc boost Ub,or.no-. Uboi di

87

"h

Il0V6.

Ulood m¡n.

ló0_/,¿.

U,".n

ló0

ltood

&.

Remork 122.1 Vdc 137.ó Vd. 103.2 vd.

Udc tloot

]2

V

d"

-15%

93.5 Vdc 121 .0 v,r"

-."

ló A¡.

:

min

+1O%

(= min lood through DVR to prove V-drop)

3 Steps

Sketch Uo.

Ulooo

Þ'--r \ i../l

i---tt

\,a-

>\

[""¿

' .--

12.1.2 Test

Mode

minimum condition

moximum condition

ló Mode Floot

I l¡oo¿

122.1

7-

[Au.]

2L.5

u¿. [V¿"] 122.1

Uroo¿

tr5.í

ló

t

Uo.

Boost

137.6

lLo

\

Mode

u¿. [v¿.]

Uroo¿

[V¿.]

ZZ

$

ló mode

16o -o ró0

Mode

Bottery

lloo¿ [At:.]

[V¿.]

chk Remqrk

r03.2

tô2.5

lroo¿

l5

[Au"i

6

137.6

v 103.2

u6,ô v (ot .z

f

ss.s

r60

t6o,6

Notes

Poge

27/33

I

STATRON

Monogement System Ref. No. Q-07 00-14-E

Tesl Reporl . .. vLt ^cl

PKE

Dote

orderNo.: 320827

System Tog

system: I l0BDT500

Prep.:

12.2 Diode Voltoge Regulolor m

(DVR)

Rotin Ud. no.

Chorger

Lood

Appr.: YRV

Revision:

320822-0,| -CHG-01 0 26.04.2O17

Mqin Dqlq Condilions/Limits I

I

Ulooo

DVR

Documenr No:

VGR

ró

Losl Vers.

16

I

lovn

l0

vdc

l0 vd"

Ubor.no-. Uoot.¿¡r.n.

87

.72 V d. 93.5 Vdc

Ulood min.

-1s% +10%

t2t.0

ló0

U

ló0 fu.

ltoodmjn

3 Steps

Ste

Remork 122.1 Yd" 137.6 Vd" 103.2 Vd.

Uoc floot Uoc ooost

ló,\.

:

[= min lood Through DVR to prove V-drop)

12.2.3 Sketch Ucrc

Uloocr

+

\\

l

o

:

i.'-'

l-''

llooa -___->

1

o

12.2.4Îest Mode

min¡mum condition ltît!1

d Floot

moximum condilion

roo¿ [Au"]

22

=

6 Aoc*

u¿. [v¿.]

? g

\6

122.1

Uroo¿

Boost

137.6

[20.)

l( t

Ir¡ e

Bottery

mode

103.2

loz,5

I

[&.]

1"s-

.s

ló0 137.6

lls.

¿

= lroo¿

lsJ

U

tó Mode

lloo¿ [Ar:.]

[Vo.]

6 AÐc

Mode

chk Remork

ló0

u¿. [v¿.] 103.2

Uroo¿

d

ló0

[V¿.]

loo,

ls3 .4

ß

lroo¿

[A¿.]

IS ß,ø

Notes

Pqge

28

/33

ST TRON

Monogement Syslem

Title: Rouline Tesl Report PKE Appr.:

Prep.:

orderNo.:320827

System fog:

sysrem: 1 l0BDT500

Prep.:

l3 Distributions l3.l

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Document No: 320827-01 -CHG-01

Dote: l2/08/2016

GEI

Appr.: YRV

VGR

Revision:

26.O4.2017

I

Dislribulion I l0V

DC

DescripTion

Specified

Roting/qty

Type

Motorized MCCB

ló0 A

Auxili

Aus./Sig. cont.

Check Remorks

t

Moin input breoker

Bus

0

Coupler lMotorized MCCB

Type

ró0 A

cont Feeder type

I

Type Auxi

63Al3

d

Feeder type 2 Type Auxiliory

l3.l.l

32Als2

MCB Siq.

Conlqct

Opfions Descriplion

Specified

DC Eorth Foult

lT

DC Voltoge Reloy

lower/upper limit

Check 30 mA

moins

Remorks

lndividuol

ú

over voltoge limil over voltoge return under voltoge limit under relurn

ì23.0 V

v

.l?.t,.0

93.5 V 98.5 V

'3,5.:.i.

t2l

.0

JÍ,I

Cobinet interior light

with door swilch

Cobinet spoce heoter

Supply: 240V AC lhermo + hygro controlle Settinq: 25"C/80%

Power plug

brifish stondord

Supply: 240Y AC

240V AC

ú ú

13.1.2 Meters ond moniloring

Confiq

Description

Ronqe /

Dimension

72x72190o/!1.5%

iltem

Distribution voltoge

0-1

v

-P4

Dislribution current

0-2s0 A

-P5

50

Check jRemorks

t

ø

Notes

29/33

Monogemenl System

STATRON Title: Routine Tesl Reporl Prep.: PKE Apor.: order No.:

system:

I

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016

Dote: 8/12/2016

GEI Syslem

320827 1 l0BDT500

log:

Document No:

Prep.:

Appr.: YRV

VGR

Revision:

320827 -0 1 -CHG-}

0

1

26.04.2O17

3.1.3 Lomp indicqlions Descri

/ color

Lo

I

Check

Item iHt

ú

Lomp

RED

Lomp

RED

Ht2/512

Lomp

RED

Hl3

FAIL

Lomp

RED

Hl4

úi

DCDB

I

LOW DC VOLTAGE

Lomp

RED

Ht5

ú

DCDB

I

HIGH DC VOLTAGE

Lomp

RED

Hló

DCDB

I

FEEDER TRIP

Lomp

RED

Ht7

DCDB

I

+VE EARTH FAULT

Lomp

RED

Ht8

ú ú

DCDB I -VE EARTH FAULT

Lomp

RED

HI

I

ú

LAMP TEST/RESET DVR FAIL ALARM

BLACK

DCDB

INCOMER TRIP

BATTERY 1 ELECTROLYTE LEVEL

LOW/RESET

BANERY

DVR

I

I

CIRCUIT FAULT

Remorks

I

ú

t ú

sI

13.1.4 lronsducers Descri

Tronsducer

lnput OV

ull

-ull Distribution

lnput OA

t/l

-u12 Distribution

current

4mA

v

flß.3

I

250 A

/1

/s

An Aø

t

Output

4mA 20 mA r 2 poinls

4.0

o

(0.4

Remorks

Output

20 mA Meosurement 2 'q.ol ooints O.O V mA v 6.ø mA 150

rvoltoge Tronsducer

Check

Ron

A

mA mA

t

^to

Notes:

30 /33

ST TRON

Monogemenl Syslem

Tiïle: Routine Tesl Reporl

PKE

Prep.: order No.:

Ref. No. Q*07_00-14-E

Dole: 8/12/2016

Appr.: GEI

Lqst Vers.: 2/28/2016 Documenr No: 320822-01 -CHG-01

System Tog:

320827

sysrem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Rev¡sion:

0

26.04.2017

13.2 Dislribulion I l0V DC !S

ecified

RoIing/qly.

Check

Moin input breoker Motorized MCCB

Type Auxili

Feeder type

Aus./Si

ró0 A

MCCB

ó3A/3

ú

32A/52

ú

Contocl

Feeder lype 2 Type Auxilio

ú

cont

I

Type Auxilio

Remorks

MC B

Contoct

13.2.5 Options

t

Check

Description

Specified

DC Eorth Foult

lT

DC Voltoge Reloy

lower/upper limil

moins

30 mA

lndividuol

over voltoge limit over voltoge return under voltoge limit under return

Remorks

t

123.0 V

r2r.0 v 93.5 V 98.5 V

Cobinet interior lighl

with door switch

Supply: 240V AC

d

Cobinet spoce heoter

thermo + hygro controll

Supply: 240V AC Setting: 25"C180%"C

ú

Power plug

british slondord

240V AC

d

13.2.ó Meters ond moniloring

Config

Description

Ronge /

Dimension

72x72190o/tl.5%

ltem

Check

Remorks

ú

Distribution volloge

0-r 50

v

-P4

ú

Distribution currenl

0-250 A

-P5

d

Notes

Poge

3r /33

Monogemenl System

STATRON Title: Rouline Tesl Reporl Prep.:

PKE

Ref. No. Q-07-00-14-E

Dote: 8/121201ó

Appr.: GEI

crderNo.: 320827

Syslem Tog:

sysrem: I l0BDT500

Prep.:

I

Lost Vers.: 2/28/2016 Document No: 320822-01 -CHG-01 Revision: 0 26.04.2017

Appr.: YRV

VGR

3.2.7 lomp indicqlions Descri

/ color

n

Check iRemorks

Item

Lomp

RED

H21

wi

Lomp

RED

H22lS22

Ø

BAÏTERY 2 CIRCUIT FAULT

Lomp

RED

H23

w

DVR 2 FAIL

Lomp

RED

H24

ú

DCDB 2 LOW DC VOLTAGE

Lomp

RED

H25

ú

DCDB 2 HIGH DC VOLTAGE

Lomp

RED

H26

ú

DCDB 2 FEEDER TRIP

Lomp

RED

H27

ú

2 + VE EARTH F AUL T

Lomp

RED

H28

t

DCDB I2-VE EARTH FAULT

Lomp

RED

H29

ú

LAMP TEST/RESET DVR FAIL ALARM

BLACK

s2t

ú

DCDB 2 INCOMER TRIP BANERY 2 ELECTROLYTE LEVEL LOW/RESET

13.2.8 Trqnsducers

Description Trqnsducer

Check

Ro

lnput OV

u/l

-u2l

150

v

Distribution

I

lnput OA

ll

-u22

Distribuiion current

250 A

/1

/s

An Aø

mA

l6 "6&

I

Tronsducer

4mA 20 mA t 2 points

{"0

voltoge

A

65.0 ¡

Remorks

Output

w

Output^o

4mA 20 mA t 2 'ûr' ooìnts

o l4'f

mA

ma

t

Notes:

32/33

STATRON

Monogement System

Title: Routine Tesl Report PKE Appr.:

Prep.:

order No.:

Ref. No. Q-07-00-14-E Lost Vers.: 2/28/2016 Documenr No: 320822-0,I -CHG-0'| Rev¡sion: 0 26.04_2017

Syslem Tqg:

320827

system: I l0BDT500

l4

Doie: l2/08/2016

GEI Prep.:

VGR

Appr.: YRV

lnslrument lisl lnstrument Nome

Clomp Meter / Fluke 345

Seriol No

Z

tT

Col. Exoire Dote

1(.2o ¡6

Clomp Meter / Chouvin Arnoux Fl5 Clomp Meter / Chouvin NnouxF2T Multimeter

/

Fluke 87

Muliimeter tluke

177

l3z

s zôtg

ßøs

2 2qß

Mullimeler / Fluke 23 Multimeter

/

Fluke 175

Multimeter

/

Fluke 8ZV

Multimeter

/

Fluke 187

Multimeter Fluke 177 Multimeter

/

rScopemeter

Fluke 87

/

Fluke 125 001

Agilent 31472A Oscilloscope

/

Le Croy

Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo WI130

Metrel Ml2O94 ETL ATS 4OO

Notes

Poge

33

/33

Annexure-1 Fronl PonelMlMlC Flow

I

.r-Hi :-H.1,.'

',

-H.., i

-H

r'-H.r

-Ht';: t.'-H';':a -H

I;

-H

-ai,

-H

1:r:.ì

r,:

l- ,

Descriolion SI CLOSED-CHARGER

I

RECTIFIERHEALTHY-CHARGER

52 CLOSED-CHARGER

]

'I

-H..,

-a

-

Lomp color

llem

Green

H3l

Green

H32

Green

H33

g

ø ø Ø

H34 H35

BYPASSED

Green

H3ó

BYPASSED

Green

H37

Green

H38

Green

H39

SI CLOSFD-CHARGER 2

Green

H3t

RECTIFIERHEALTHY.CHARGER 2

H32

52 CLOSED.CHARGER 2

Green Green

H33

V

53 CLOSED-BPB 2

Green

H34

l7t

H35

BYPASS STEP 2 DVR 2 BYPASSËD

Green Green

BYPASS STEP 3 DVR 2 BYPASSED

DCDB lncomer 2 on

I

DVR

BYPASS STEP 2 DVR BYPASS STEP 3 DVR

DCDB lncomer

I

I I I

on

BUS COUPLER INCOMER

BYPASS SÏEP

I

ON

DVR 2 BYPASSED

-H

r:.,

Che¡k Remorks

Green

Ì

,.1

.ti,,

rr

-H.l r

ú ø

W

ú ø

tv1

g

tø

H3ó

lg

Green

N37

V]

Green

H38

ø

-H i.l

r'-H i ì -H'

Green

BYPASS STEP

-H

.;

BYPASSED

53 CLOSED.BPB

r

'.

'

!

ANNEXURE.2

INTERTOCK CHECK

SlNo

Seleclion

Condition of operolion

of 52

Normol operotion

l+ Botteryl

QA

QB

QC

Auto

ON

ON

OFF

Check

Remorks

t t

2

Under voltoge ot chorger

bus

Aulo

OFF

ON

ON

?

Chorgerl + Botteryl bus voltoge reoches nominol floof voltoge ofter under volioge

Aulo

ON

ON

OFF

ú

Auto

OFF

ON

ON

ú

Auto

ON

ON

OFF

ú

ON

ON

OFF

Monuol reset

siluotion 4

Ã

Under voltoge ot DCDB busl

DCDBI bus volfoge reoches nominol voltoge

ofler under volloge siluotion

t

ó

Moins foilure (Bofh Chorgers)

7

Under voltoge ot chorger 2+ Boitery 2 bus

Auto

ON

OFF

ON

Ø

o

Chorger 2 + Bottery 2 bus voltoge reoches nominol flooT volToge ofter under voltoge

Auto

ON

ON

otF

ú

Auto

ON

OFF

ON

ú

Auto

ON

ON

OFF

ø

Auto

Monuol reset

Monuol reset

siluoTion 9

t0

Under voltoge ot DCDB bus 2 DCDB 2 bus voltoge reoches nominol volÌoge

ofier under voltoge siTuotion

1t

When chorger

I

is

selected with 54 to feed Lood

Monuol

ON

OFF

ON

ú

12

When chorger 2

is

selected with 54

feed Lood

Monuol

EE

ON

ON

ú

To

Monuol resel

STATRON

Monogemenl System

Tiile: Routine Test Report .:

PKE

Ref

Dote:12/08/2016

Appr.: GEI

No.:

System Tog: Prep.:

Appr.: YRV

VGR

14E

o.

Losl Vers.: 2/28/2016 Documenr No: 320827 -02-C H G-0 I Revision: 0 26.04.2017 Dote:

lã¡-

l?Dtt

lA

.

€.?-ørj

Rouline Test Report I 108DT500

132/33/r rkV JUMN Mitsubishi Electric Corporotion Descdplion

SeriolNo

TAG No.

Chorger I Chorger 2

320827-02-CHG-01

I / Distribution DVR 2/ Dislribuiion

320827-02-DVR-0r 320827-02-DVR-02 320827-)2-BPB-Ot 320827-02-BPB-02

DVR

Fuse Box I Fuse Box 2

320827-02-CHG-02

MAIN DATA

lnpul voltoge lnpui frequency

Nominolouiput voltoge Flool voltoge Boost voltoge Monuolchorge Nominoloutput current Bottery chorging current Bollery type No. of cells

3x 415 50

Vo. +10% /

Hz

+5%

-107o

/ -5%

U0 Vo. 122.1 Vo"

137.6 Vo. 141 .9

vdc

450 Ad" 320.0 Ad. Ni-Cd Bó cells

1/3s

STATRON

Monogement System

Title: Rouline Tesl Reporl Prep.:

PKE

orderNo.: 320827

System Tog:

sysrem: I l0BDT500

Prep.:

I

Document No:

VGR

1.2

Appr.: YRV

Revision:

Check

Specified

Componenl check

Moin componenls

Cobinet configurotion

dimensions door hìnges

refer to single line

diogrom

(SLD)

H

G-0 I

26.04.2017

outside t.3 Cobinet colors

inside

bose frome

d

RAL ZO32 RAL ZO32 RALZOI 2

ø

1.4

Proteclion Degree

tP4l lP20 open doors

Ø

1.5

Coble Entry Glond ploles

bottom stondord

ø

1.6

Worning lobels

1.7

Lobeling

t.l0 lnterconnection coble Screw tighlening check

Q_08_00_2ó

t

spot check

w

Red

Ø

occording to

component slickers posilion numbers Phose Ll Phose L2 Phose L3

Yellow

Neulrol Protective eorth

block green/yellow

DC+ DC-

block

ì.8 Wire color code

ì.9 Wire morkings

(yes)

Remorks

ø

see drowings

cul ouls

1.1 I

320827 -02-C

0

Visuql lnspeclion & PhysicolVerificolion Item

1.1

Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016

DoIe: 12/08/2016

Appr.: GEI

Blue

Red

Ierminol Morking

spol check

d

power control

see drowings

ú

tighlening check with color morkings

spot check

ú

Notes:

2

33

STATRON

Monogement System

Title: Rouline Tesl Reporl Prep.: crder No.:

PKE

Ref. No. Q-07-00_14_E

Dole:12/08/2016

Appr.: GEI Sysiem

320827

iysrem: I l0BDT500

Prep.:

log Appr.: YRV

VGR

Lost Vers.: 2/2812016 Documenr Not 320827 -02-C HG-O Revision: 0 26.04.2017

1

2 Meosuremenl ollongement 2.1 Block diogrom

-

2.2 legend Symbol

Descriplion

il.

"tn

AC input voltoge

lin

AC inpul cunent

sin/Pin

Pf¡n fin

AC input

power

AC input power

AC inpui

Symbol

Description

tvl

Uo"

DC volloge

tvl

IA]

lo.

DC currenl

tAl

ldc

D

DC power

lkwl

Urip

DC voltoge

ripple

tvl

Uoor

DC bottery

volloge

IVI

loor

DC bottery

cunent

tAl

[kVA/kW]

foclor

frequency

t

I

[Hz]

Noles

3

33

STATR'N

Monogement System Ref. No. Q_07_00_14_E 2/28/2016

Title: Rouline Tesl Reporl Prep.: crder No.:

PKE

Doie: ì2/08/2016

Appr.: GEI

320827

Lost Vers.:

Document No:

Syslem Tag

iysrem: I 108DI500

Prep.:

VGR

Appr.: YRV

Revision:

320827 -02-C HG-Q

0

I

26.04.2017

3 High Voltoge & lnsulolion Tesl 3.1 lest descriplion Descriplion

Item

3.r.1 High voltoge (HV) IECóO14ó

3.1.2

Insulotion Test ofïer HV tECóO14ó

3.i.3 Eorlh conlinuity

Test

3.1.4 Eorth scheme

Specified 2.8 kV DC

octive / eorlh

/

ìmin

Q_08_00_25_E

500vDc > 500ko

oclive / eqrth

Remorks

Test

Test

I

Q080025E

Test 2

check of eorth connections

visuol check

Test 3

DC circuit

none - flooling

Test 4

3.2 System comporlmenls

Comportment Chorger

Test 2

ø

ø

lv

g

320827-02-CHG-02

ú

ú

ø

V

DVR I / Distribution 320827-02-DVR-01

t

g

t

d

DVR 2/ Disiribuiion 320827-02-DVR-02

t

d

ú

t

ú

ú

ú

ú

Ç

c

ú

M

320827-02-CHG-01

Test 3

Tesl 4

Test I

1

Chorger 2

Fuse Box I 320827-02-BPB-01 Fuse Box 2 320827-02-BPB-02

Remorks

Noles:

Poge

4

33

STATRON Title: Routine ïest Reporl PKE Appr.:

Prep.:

order No.:

Monogemenl Syslem Syslem

320827

sysrem: I l0BDT500

Ref. No. Q_07_00_14_E Lost Vers.: 28.02.2016 Document No: 320827 -02-CHG -0 Revision: 0 26.04.2017

Doie: ì2.08.2016

GEI log:

Prep.:

Appr.: YRV

VGR

4 Setlings Chorger I tion

D 4.1 DIP

Switches ond Jumper

4.2 Firmwore

Check

Item

Hordwore settings

See iumper list

DRI ó toolkit

5.

Objecï file

4. r 9.0

Soflwore Porometers of Boosl Doto

4.3

version: ..|tL3.,

139.3 vd"

to boost volloge Boosl io floot volloge Floot to boost current Boosf to flool current

voltoge controlled voltoge conlrolled currenl controlled current controlled

ggg.0 vd. 0.0 vd. 256 Ad.

ì0 min

Deloy Boost-FlooÌ Timed Boost Time

ofter moins foulf current or volfoge controlled lime controlled time controlled

Porometers of Monuol Dolo

Disploy Menu

Moins foult deloy

Auto boost control

/e

g

enobled

43ö.t

v_

ot filler

lj%lood

9ó Ad. 720 min

Boost sofeTy timer

4.4

r0.0

Boost voltoge FlooT

Remorks

CURRENT

5 min 480 min

ø

enobled

Mox. Equolize Voltoge

142.0

Equolize stort volloge Mox. botTery currenl Equolîze sofety timer

Vd" 320.0 Ad"

,l03.9

dc

for info

.4cr3.X

.ii.t,p

Vo. oi Ao.

filTer

I O%lood

720 min

ø

4.5

Floot voltoge

122.8 dc I I7.8 vdc I 10.0 vd"

Dischorge level I Dischorge level2 Dischorge level3 Mox. bottery currenl High floot volioge Low floot voltoge High floot deloy

94.6 Vd. 320.0 A¿"

&. w4.

dc

6

ot filter I O%lood

Ao"

125.0 vdc I

time controlled

,l5.0

vd.

0 sec

Noles

5 /33

1

Monogemenl Syslem

STATRON Title: Routine Tesl Report Appr.:

Preo.:

order No.:

PKE 320827

syslem: I I0BDT500 4.6

Syslem ïog: Prep.:

Documenr No:

VGR

Appr.: YRV

high Fv e) nominol low (OFF volue) high (OFF volue) nominol low (OFF volue)

53.0 50.0 47.0 477 .2 4,l5.0 352.7

Min. oulput voltoge

Emergency volloge Mox output deloy 4.8 Disploy longuoge

Hz

hysteresis l%

Y

hysteresis 5%

vac

hysteresis 5%

"" vo.

PoromeÌers of Porollel Rectifier position

1

ø I 10.0 vdc 450 Ad"

102%

459 Ad.

Disploy Menu

H G-0 26.04.2017

Hz

100%

shutdown olorm low (OFF volue) shutdown

320827 -02-C

0

hysteresis l%

Hz

Disploy Menu

Nominol volloge

Revision:

d

Disploy Menu

Porometers of

Oulpul Dolo Nominol current Mox currenl limitotion Mox. output voltoge

4.9

Lost Vers.: 28.02.2016

PoromeÌers of

Input Doto Frequency

Voltoge

4.7

Ref. No. Q_07-00-14_E

Dote: 12.08.2016

GEI

lL.{.K..

no"

I40.0 vd. 94.0 vdc

l2l .0 vdc 5 sec English

ø ø

Disploy Menu

0l

Notes:

6

33

Monogemenf Syslem

STATRON ô P

Ref. No. Q-07_00-14-E

ne

.:

PKE

No.t

A

Doie: 12.08.2016

GEI

320827

Syslem Tog

r r0BDT500

Prep.:

5 Options Chorger

Lost Vers.: 28.02.2016

-02-cHG-01

Documenf No: Appr.: YRV

VGR

Rev¡sion:

0

26.04.2O17

1

5.1 Moin Breokers: Type

,DescripTìon

Chorger inpuÌ DC breoker

F1

0+S

I

F4+52

Mo

Roting Seiting

Fuse+switc

200 A

h

Fuse+switc

ó30 A

h

Irh: NA

l-:

NA

lrn

NA

l-l

NA

Check Remorks

Term.

Mimi c

Xì0:4,44-NO

Mimic

XìO:4/,@NO Xl0:49 50-Nc

Xl0:45.4ó-NC

l

c ø

Terminols in DCDB Terminols in DCDB

5.2 Oplions Description Blocking of boost chorge

ïype

Check Remorks

Setti ng

Boflery Room

ø

Fon Foílure

Supply: 240V AC

Cobinet interior light

with door swifch

iCooinet spoce heoter

lhermostol controlled

Power plug

british stondord

Supply:

24OY AC

25"C

Supply:240v AC

d ø ø

5.3 Anolog or Digilol lnsfrumenls

/

Description

Ronge

Dimension

72x72l9Oo /!1.57o

Item

Check Remorks

w

AC lnpui Volloge

0-500 Voc

-Pll

ø

AC lnpuf Current

0-250 Aoc

l-Pi2

ø

Phose Selector Switch

V/A-Selector

-5V /SA

ø

DC Volloge

0-200 Vdc

-Pl

ø

DC Cunent

0-800 Adc

P2

ø

Bottery CurrenÌ

400-0-400

P3

d

Notes

l-ï /33

Monogement System

STATRON Title: Rouline Tesl Reporl Prep.:

PKE

lrderNo.: 320827

System

jystem: I l0BDT500

Ref. No. Q-07-00_14_E 2/28/2016

Dote: 8/12/2016

Appr.: GEI

Lost Vers.:

log:

Prep.:

Document No:

Appr: YRV

VGR

Revision:

H G-0 l 26.04.2017

320827 -02-C

0

5.4 Cooling Item

DescripTion

Cooling method

Specified

check funct

Forced cooling

of fons

Check

Remorks

{

5.5 Botlery Breoker Box I 5.5.1 Meconicol

/ visuol check llem

Descriplion Dimensions

ó00x800x300

Breoker box color

RAL 7032

Protection degree

outside

tP54

with open doors

tP20

t I

bottom

ú

spol check

W

Coble enlry component stickers

Lobeling

t

Check

posifion numbers

Remorks

5.5.2 Electdcol check Description Boitery

breoker

Type Fl +Sl

Fuse+switc h

Roling Setting 400 A

Irn

i

Monilorinq HMI

Door

NA

Iri NA

Term.

Check

Remorks

ú

Aux/Sig

5.5.3 Anolog or Digitol lnslrumenls

Description

Ronge / config

Dimension

72x72/90o/!1.5%

Bottery Voltoge

0-200 Vdc

Item

Check

Remorks

ú -Pt

d

Hì

d

5.ó Lomp indicqlions BAITERY ISOLATOR ON/FUSE OK

LAMP

GREEN

Noies:

l-; 133

STATRON

Monogemenl System

TiTle: Roufine Tesl Reporl Prep.: PKE Appr.: GEI

DoIe:12/08/2016

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

VGR

Appr.: YRV

Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Documeni Not 320827 -02-C HG-O I Revision: 0 26.04.2017

6 Humqn Mochine lnlerfoce (HMl) Chorger I ó.1 Mimic diogrom

v2 V1

V3

v4

Vì

Description Rectifier Moins lnput

v2

Rectifier

Pos.

V3

v4

Rectifier Operolion

Funclion Rectifier moins inpul OK Rectifier moins inpuf foilure Rectifier operoling correctly Rectifier foilure, blocked or OFF

Mode

Floot chorge operotion Boosl chorge operolion

Boltery

Monuol chorge operotion Bottery OK ond BCB closed Bollery in dischorge or in

V5

Rectifier Output

test

Bott.disconnecled or test foiled Rectifier output OK Rectifier oulpuT not OK

Check Remork Lit-up Lil-up Lil-up Lit-up Lil-up Lit-up Lit-up Lil-up Lit-up Lit-up Lit-up Lil-up

green red green red green

d d

oronge

d

red green

oronge red green red

Oplion Option

{

d

Noles:

Poge

9

33

STATRON Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

order No.:

Monogement Syslem Ref. No. Q-07_00_14_E

Dote:8/12/2016

GEI

320827

System

sysrem: I l0BDT500

lqg:

Prep.:

Appr.: YRV

VGR

Losi Vers.: 2/28/2016 Document No: 320827 -02-C HG-0 Revis¡on: 0 26.04.2017

ì

6.2 Alorms Moins Foull Fuse Blown

High Temperoture

Overlood High Oufput Volfoge Low Ouipui Voltoge Chorging Foult Fon Foilure

Open Breoker lnput Br. Open Bottery Br. Open Oulput Br. Open Common Alorm

Item AI

Specified

-d

ø

w d Forced cooling A?l;LCD Row

I

Y w ø

Aì

+Æ+Æ+44+45+Aó+Â/+48+49+A9l +493+n(Sl )+lñgì

¡.92+47+523+lng0+ln92 A2+43+45+Aó+AhA8+A9l +493+n(Sl )+A I 7

lng0

g Ø

d g g ø

d

S] S2

52l;LCD Row

ø w

I

S22;LCD Row 2 S23;LCD Row 3

d

S3

Floot Chorge Boost Chorge

'r '4

53l;LCD S32;LCD S33;LCD

Monuol Chorge Botlery OK Botfery under lest

w

d v

A2 A3 A4 A5 Aó A7 A8 A9

492;LCD Row 2 493;LCD Row 3 Aìl sec Bottery Foulty A12 sec Bottery Chorger Foil Aì3 sec Bottery room venfilotion foilure Al4 sec Control Enor Loop 4,17 - sec Common Alorm 432 - sec

Rectifier OK Bollery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Boltery Chorge

Check Remork

ø ø g

S4

s5 INGO

INGl ING2

Bottery room ventilotion foilure DVR foilure(emergency level) bottery symmetry

E

Z

V

Notes:

r0 /

33

Monogemenl System

STATRON

Ref. No. Q-07_00-14_E

Title: Rouline Tesl Report Prep.:

PKE

DoIe:8/12/201ó

Appr.: GEI

crderNo.: 320827

Syslem Tog:

iyslem: I l0BDT500

Prep.:

Losl Vers.: 2/28/2016 Documenr Not

Appr.: YRV

VGR

Revision:

H G-0 l 26.04.2Q17

320827 -02-C

0

ó.3 tED ond Disploy Description

6.4

Item

LED Test

Tesl-bulfon on HMI

Disploy meosurmenls

lnpul / Outpul

LED

Check Remork

Specified LED LED

function test I -LED I 0 (octivoted)

ø ú

function

ponel / Alorm configurolion

LED

LEDI

Color red

Descriplion AC moins foilure

LED2

green

AC Moins ON

LED3

9reen

FlooT

LED4

yellow

Boost Chorge

LED5

red

LEDó

red

/ Heollhy

Chorge

Chorger Foilure Chorger High DC Volloge

LEDT

red

Chorger Overlood

LEDS

red

Recl.

LED9

red

Chorging Foult

LEDIO

red

/

Deloy Check Remork

Deloils

Bottery Fuse Foilure

Bottery Tesi Foilure

configuroiion

0

AI

configurolion n(Aì) configurotion s3l configurotion configurotion A2+43+As+Aó+A/+Aa+A9l +493+nf

configurolion A5

configurotion A4

configurotion A2+A9

configurotion A7

configurotion

Al9

0

ø ø

0

ú

30

4

30

Ø

0

JJZ S

ì

)

+Al

7

d

30

d

0

ø

0

{,

0

t

Hord

coded

obj.file

Noles

Poge

ll I

33

SÎATRON

Monogemenl Syslem

Title: Rouline Tesl Report

PKE

Prep.: order No.:

Dole: 8/12/201ó

Appr.: GEI

320827

Syslem Tog:

sysrem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Ref. No. Q-07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827 -02-CHG-0 I Revision: 0 26.04.2017

ó.5 Alorm Reloy cord

Description ó.5.r Alorm reloy cord

Reloy

I

(ARCI)

Detoils

instolled

Rectifier ok Moíns Foult

RL2:

U/V Level for chonge over

RL3: RL4: RL5: RLó:

6.5.2 Alorm reloy cqrd

2

(ARC2)

Isec]

configurolion sl configurotion: Aì

configurotion: s22

RLI

Dischorge level 3

RL2

Common Alorm

RL3:

Bottery foully

RL4:

Botlery chorger foilure

RL5:

Bottery room ventilolion foilure

RLó:

U

0 0

configurolion: configurotion: configurolion

instolled

Moins foull

Deloy Check Remork

ø lsecl

configurotion AI

configurotion s23

configurotion

Alt configurolion A12

configurolion At3 configurotion: Aì4

0 0 r.J

0 U

0

d

Notes:

12l33

Monogemenl Syslem

STATRON Title: Routine Test Reporl

PKE

Prep.:

crderNo.: 320827

System Tog:

iystem: I l0BDT500

Prep.:

Dolo

il. v tn nom tt Uin lnl

_

3x415 Vo. +10%

Toleronces lt_ vdc

Udc

/

/

50

Appr.: YRV

VGR

=

Ud" no-

Hz

-10%

!1

lot

7o

2% (rmsl

rippte <

Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Documenr Not 320827 -02-CHG-0 Revision: 0 26.04.2017

Dote: 12/0812016

Appr.: GEI

full

lood

)

ll0

tt_ vbot floot tt_ Vh^l h^^.1 -

vdc

450 A"-

1

122.1 Vd" 137 .6 V

"-

80.0 % - 3 ,1 %

lio¡"r.n""

occ. tEc 6oi 4Gi

-1 /7

.4

7 Stotic Meosuremenls Chorger I 7.1 Stotic Meosurement lout

=

0% Lood

@

AC input volloge nom. ond DC floot volloge

0.0

A,i" lConditions:

U¡.

er u¡n [Vo"l

l¡n

J

233¡z-

taz

N J

zqz,.s

at4

(f)

zqo,4

6,L

J

sin

[Ao.]

^^-

r"i [kvA]

3x415

= Pin

ror

[kw]

o,a

/tis

V.. /

Un.rr^^r 122.1 System nl%1

PF¡n

o,l35

Reclifier output l.r" [A.l"l

Uuot

Check

Pd. [kw]

ua.,ioor.

A?Ls 50% Lood

lout

225.0

A¿. lConditions: R

U¡. [V""1 J

c{ J J

[v]

O'OU\

:

l¡n

[Ao.]

236,6

6'TrS

23ß.3 ?3,b,o

6s,6

Uin

n.-

=

3x415

I%l

o

rtL

V." /

o? System

lkvAl

q63

P¡n 1o1

[kW]

33,4

PFin

0r-1C¡k

6ft,3

nl%l

3h.

L

Pb.. lkw

Rectifier output Uoor [V¿"]

/fZ4,a

l.l" A-^

?s6,3

J

122.1 Vd.

Un.rr..r

I sin ior

V".

P,r"

lkwl

4,43'4

u¿. ¡oor"

[v]

/,ocs

Check l%l

Or3

/1r ?re'

d

Noles:

13/33

STATRON

Monogemenl System

Tille: Rouline Tesl Reporl Prep.: OrderNo.:

PKE

320827

Prep.:

3x415V".7

il_ uin nom iluin tôl

+10%

Toleronces tt_ udc

=

I

00% Lood

/

!1

:

Appr.: YRV

VGR

-10%

Ud" not In"

= ll0 Vo" = 450 A¿.

%

lol

)

50Hz

2 % (rms)

U.1",i..1. <

lo,,r

Document No: 32Q827

Syslem Tog:

sysrem: I 108DT500

Dolo

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016

Dote: 8/ì2/2016

Appr.: GEI

450.0

..full

lood

A¡" lCondilions:

80.0 % - 3,1 %

U¡.

.^-

=

Revision:

Ubot ftoot U n^+ n.^"+

occ. tEC

601

46-t -t

17

J

23q,O

lin

[Ao.l

loß,L

c.l

æqs

¿0.S\

)

23I,3

A06t\

J

L

sin ror

-02-C

= =

122.1 137.ó

3x415V.. /

/t'24,L

la. [Ao.]

tt\6

Y

¿.

Y

".

System

lkvAl

fEz

Pin

r.r [kW]

5?.?

PF¡n

nt%l

o,Tu tß,ß Pr^."

Pdc

G-0 I

122.1 V^.

Un.tn.^'

lkwl

Reclifier outpul Un"t [Vn.l

H

26.04.2017

.4

Rectifier input u¡n [Vo"]

0

Check [kw]

U¿.,ioor"

S9sss

A,OAG

[V]

l%l

OtKK

3,6\s

ú

Notes

14133

STATRON

Monogemenl System

: Rouline Tesl Reporl .:

148

Ref. No .: GEI

PKE

No.:32Q827

Dote

t6

I

Losf Vers. 2/28/2016

Syslem Tog:

I l0BDT500

Prep.:

Documenr Not

Appr.: YRV

VGR

Revision:

320827 -02-C HG-O l

0

2ó.04.2017

Dolo

3x415Vo. +l -l

U¡n no..n U

/

50Hz

I l0 vdc 450

Ud. no-

Uoot ftoot

122.1 Vd" 137.6 V

Toleronces

!1

Uo.

%

lorrulr rood

2

U

>

B0.O %

- 3.1

occ-lEC

60146-1-117.4

7.2 Check of exlreme condilions:

Volloge r0 U¡n

/o

Uin

+

l0

/o

floot

2tó 240

no.

OP Mode

264

t

122.1Y monuol 141.9 V

floot 122.1V

Lood [%l

Uoor [Vo.]

l¿. [A¿.]

Uo",ioot" [V] U¿" ,iool" [%]

Check

r00

M14

¿rqS

0,ØL

ac?

ø

100

A\o,x

qY6

Or?\

0,s2

r00

/T4,4

(tqs

At.1j:6,

ø ø

,A.o

Nofes

ls /

33

ST TRON

Monogemenl Syslem

Title: Rouline Tesl Report PKE Appr.:

Prep.:

order No.:

Prep.:

Appr.: YRV

VGR

I

Seftings Chorger 2 Description

8.1 DIP

Switches ond

ed

Item

Jumper

8.2 Firmwore

Hordwore settings DRIó toolkit

5.1

Object file

4.t9.0

Softwore Poromeiers of 8.3 rBoosl Dolo

jDisploy

Floot lo boost voltoge Boost to flooi voltoge Floot to boost current

lo floot current Boost sofety limer Moins foull deloy BoosT

Deloy Boost-Floot Timed Boost Time

ofter moins foult curreni or voltoge conlrolled iime controlled time controlled

Porometers of Monuol Dolo

Disploy Menu

Auto boost conlrol

8.4

ì

voltoge conTrolled voltoge controlled current controlled current controlled

138.3 Vd.

:f.3.Ë-.1

Va. qt filter / O%lood

9ó Ad. 720 min l0 min CURRENT

5 min 480 min

ø

enobled 142.0

Vd. 320.0 Ad.

,l03.9

dc

1.e3,3.

Va.

?4.,L..

A¿"

for info o1 filter / O%lood

720 min

g

Disploy Menu

Floof voltoge

122.8

Dischorge level ì Dischorge level2 Dischorge level3 Mox. botlery current

lt7.8v dc

High floot voltoge Low floot voltoge High floot deloy

I..ii\,Lq.

256 Ad"

Equolize stort voltoge

Porometers of Bqtlery Dolo

d

ggg.0 vd" 0.0 vd.

Mox. Equolize Volioge rMox. botlery current iEquolize sofety limer

Remorks

Ø

enobled l

Check

0.0

Version:

Menu

voltoge

8.5

Ref. No. Q_07_00_14_E Lost Vers.: 28.02.2016 Document no: J)Q$)/ -Q)-CHG-Q Revision: 0 26.04.2017

12.08.201 ó

System Tog:

320827

system: I l0BDT500

I

Dote:

GEI

r 10.0

dc

Á7L-A

Vo" ol filter I O%lood

vdc

94.6 Ydc 320.0 Ad. ,l25.0

lime controlled

vd. I 15.0 vd. 0 sec

Notes

l';î /33

Monogemenl Syslem

STATRON Title: Routine Test Report Appr.:

PKE

Prep.:

Ref. No. Q-07-00-14_E

Dote: 12.08.2016

GEI

No.:320827

Poromelers of ul Dolo Frequency

DocumenÌ No:

System Tog:

system: I l0BDT500 8.ó

VGR

Prep.:

high

(OFF

volue)

low (OFF volue) high (OFF volue) nominol

low o rlPoromelers of

8.9

Porometers of Porollel

Rectifíer posilion

volue)

320827-02-CHG-0

0

I

26.04.2017

ú 53.0 50.0 47.0 477 .2 415.0 352.7

hysteresis ì%

Hz Hz Hz

hysteresis l%

Y ac

hysteresis 5%

vo.

v""

hysleresis 5%

d

Disploy Menu

Oulpul Dolo

8.8 Disploy longuoge

(OFF

Revis¡on:

YRV

iDisploy Menu

olto ge

Nom'nol \ dloge Nominol current Mox current limiiotion Mox. ouipul voltoge iMin. outpul voltoge Emergency voltoge Mox output deloy

Appr.:

I

nominol

""

Losi Vers.: 28.02.2016

I 10.0 vd"

too%

),toz%

ishuldown iolorm ilow (OFF volue) I

ishuTdown Disploy Menu

450 Adc 459 Ad" 140.0 vd" 94.0 Va" 121.0 vdc

+s6- '\dc ^

....'....'.'

5 sec English

Disploy Menu

c

t

02

Noies

17

33

STATRON

Monogemenl Syslem

Title: Rouline Test Report Appr.:

Prep.:

order No.:

PKE

Ref. No. Q_07_00_14_E Lost Vers.: 28.O2.2O16 Document No: 320827 -02-C H G-0 Revision: 0 26.04-2017

Dote: 12.08.2016

GEI Syslem Tog:

320827

syslem: I l0BDT500

Prep.:

Appr.:

VGR

YRV

I

9 Options Chorger 2 9.1 Moin Breokers:

Description

Type

Chorger input

Flo+sl

DC breoker

t4+52

Monilorin

Roting Setlin s

lFuse+swilc

200 A

Fuse+switc

ó30 A

h

llrh: NA

it.:

N,q

lt'l NA

l.i

NA

Check

Mimic

Xl0:43,44 NO Xì0:45,¿ó-Nc

ø

Mimic

XìO:¿7,4-NO Xl0:49,5GNC

d

Remorks Terminols in DCDB Terminols in DCDB

9.2 Options

Description Blocking of boost chorge

Tvp ê

Setting

HMI

Monitori Door

Term

Check

Remorks

BoItery Room Fon Foilure

Cobinet interior light

with door swilch

Supply: 240V AC

ø

Cobinet spoce heoter

thermostol controlled

Supply: 24OY AC Settinq: 25'C

ø

Power plug

british stondord

Supply:240V AC

d

9.3 Anolog or Digitollnslrumenls

Descripiion

Ronqe / config

Dimension

72x72

Item

Check Remorks

ø

/90" /!1.5%

ø

AC lnput Voltoge

0-500 Voc

-Pl

AC lnput Curreni

0-250 Aoc

-P12

ú

Phose Selecfor Switch

V/A-Seleclor

-SV/SA

V

DC Voltoge

0-200 Vdc

i-P

ø

DC Curreni

0-800 Adc

-P2

Ø

BoTtery Curreni

400-0-400

-P3

d

I

I

Noles:

Poge

ì8 /

33

STATRON

Monogement Syslem

Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

Ref. No. Q-07-00_14-E

DoIe:8/12/2016

GEI

orderNo.: 320827

System Tqg:

sysrem: I l0BDT500

Prep.:

Losl Vers.: 2/28/2016 Documenr No:

Appr.: YRV

VGR

Revision:

320827 -02-C HG-O

0

26.04.2017

9.4 Cooling Item

Cooling method

Specified

check funct

Forced cooling

of fons

Check

Remorks

Ø

9.5 Botlery Breoker Box 2 9.5.1 Meconicol

/ visuol check

Description

Check

Item

tP20

t ú I

bottom

ø

spoi check

ø

Monitoring Door Term

Check

Remorks

I

Aux/Sig

Check

Remorks

Dimensions

ó00x800x300

Breoker box color

RAL ZO32

outside with open doors

Prolection degree

tP54

Coble enlry component slickers

Lobeling

posilion numbers

Remorks

9.5.2 Electricol check Descriplion Bollery

breoker

Type F1+Sì

Fuse+swítc h

Roting Selting 400 A

Irni

NA

l.l

NA

HMI

9.5.3 Anolog or Digilol lnslrumenls

Description

Ronqe / confi

Dimension

72x72/90o /!1.5%

Bollery Voltoge

0-200 Vdc

lTem

ú

-Pl

t

9.ó [omp indicqlions BATTERY ISOLATOR ON/FUSE OK

LAMP

GREEN

HI

d

Noles

Poge

19/33

I

STATRON

Monogemenl Syslem

Title: Rouline Tesl Reporl Prep.:

PKE

Ref. No. Q-07-00-14-E

orderNo.:

Syslem Ïog:

320827 system: I l0BDI500

l0 l0.l

ùole: l2/08/2016

Appr.: GEI Prep.:

VGR

Appr.: YRV

Losl Vers.: 2/28/2016 Documenr No: 320827 -02-C HG-O Revision: 0 26.04.2017

1

Humon Mqchine lnterfqce (HMl) Chorger 2 Mimic diogrom

v2 V1

V3

V5

v4

Vì

Descriplion Rectifier Moins lnput

v2

Rectifier

V3

Rectifier Operotion

Pos.

Y4

V5

Funclion Rectifier moins input OK Rectifier moins input foilure Rectifier operoiing correctly Reclifier foilure, blocked or OFF

Mode

Floot chorge operotion Boost chorge operoTion

Bollery

Monuol chorge operolion Bottery OK ond BCB closed

Rectifier Outpul

Bottery in dischorge or in tesl Bott.disconnecled or lest foiled

Rectifier oulpul OK Reclifier oulput not OK

Check Remork Lif-up Lit-up Lit-up Lit-up Lit-up

green red green red green

Litup oronge Lil-up Lil-up Lit-up Lit-up Lit-up Lil-up

red green

oronge red green red

ø

V Option

ø

OpTion

d .1

Notes:

20133

STATRON Title: Routine Test Reporl PKE Appr.:

Prep.:

Monogemenl Syslem Ref. No. Q-07_00_14_E

Dote: 8/ 2/2016

GEI

1

crderNo.: 320827

SysÌem

sysrem: 1 l0BDT500

Prep.:

lag Appr.:

VGR

YRV

Losi Vers.: 2/28/2016 Document Not 320827 -02-C HG-O Rev¡sion: 0 26.04.2017

I

10.2 Alorms

Description Moins Foult Fuse Blown

High Temperoture

Overlood High Output Volloge Low Oulpul Voltoge Chorging Foull Fon Foilure

Open Breoker lnput Br. Open

Item

Check Remork

Specified

ø "t

A1

A2 A3 A4 A5 Aó A7 A8 A9

Ø ø d

d l¿( -d

Forced cooling A9l;LCD Row

d "r/

I

"r

Boilery Br. Open Output Br. Open

492;LCD Row 2 493;LCD Row 3 Common Alorm All sec Bottery Foulty A12 sec Bottery Chorger Foil Al3 sec Boitery room ventilqfion foilure /.14 sec ¡.17 Conlrol Error Loop - sec - sec Common Alorm A32

Rectifier OK Boilery Dischorge Dischorge Level I, Dischorge Level 2 Dischorge Level 3 Boltery Chorge Flool Chorge

Al +Æ+Æ+A4+A5+Aó+A/+A8+A9+A9t

+A93+n(Sì )+tngl

492+A7+523+ lng0+lng2 A2+43+A5+Aó+A7+AB+49 I +493+n(S I )+A

IZ

lng0

sl S2

521;LCD Row l S22;LCD Row 2 S23;LCD Row 3 s3

53l ;LCD

Boosl Chorge

S32;LCD S33;LCD

Monuol Chorge BoTtery OK

S4

Bollery under Test

S5

INGO

INGI ING2

Bottery room ventiloiîon fqilure DVR foilure(emergency Ievel)

bottery symmelry

d

d d "d

vw g g g ø g g a 'ú ø w t*

7

Noles:

21

33

STATRON

Monogement Syslem

Title: Rouline Tesl Reporl

PKE

Prep.:

Dole:8/12/2016

Appr.: GEI

crderNo.: 320827

Syslem Tog

sysrem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Documenr No: 320827 _02-CHG-0 I Revis¡on: 0 26.04.2017

10.3 LED ond Disploy

Description

llem

Specified

LED Tesl

Test-buïton on HMI

Disploy meosurmenls

lnput / Outpul

10.4 LED ponel LED

LED]

Color red

Description

V

function

{

Detoils

AC moins foilure

green

AC Moins ON

LED3

9reen

Floot Chorge

LED4

yellow

Boosf Chorge

LEDó

function tesl LEDì -LED I 0 (octivofed)

/ Alorm configurolion

LED2

LED5

Check Remork

LED

/ Heollhy

Deloy Check Remork

configuroiion AI

configurotion n(Al) configurotion s3r

configurotion:

Chorger Foilure

red

Chorger High DC Voltoge

configurolion: A2+43+45+Aó+A7+A8+A9ì

+A93+n(Sì )+Aì

configurotion:

t

0

d

0

ú

0

s32

red

tt

/

30

d

30

w

^q

LED/

red

Chorger Overlood

/ Botlery

LEDB

red

Rect.

LED9

red

Chorging Foull

LEDìO

red

Fuse Foilure

Botfery Tesl Foilure

configurolion A4

configurotion A2+A9

configurolion A7

configurotion At9

t

30 (.,

n

0

t

ø

v d

Hord

coded

obj.file

Notes:

22133

ST TRON

Monogement Syslem

Title: Rouline Test Reporl

PKE

Prep.: OrderNo.:

Ref, No. Q_07_00_14_E

DoIe:8/12/2016

Appr.: GEI

320827

System

syslem: I l0BDT500

log:

Prep.:

Lost Vers.: 2128/2016 Documenr No:

Appr.: YRV

VGR

Revision:

320827 -02-C

0

H G-0 I 26.04.2017

10.5 Alorm Reloy cord

Description

Reloy

Alorm reloy cord

10.5.1

I

(ARCI)

Deïoils

inslolled

[sec]

configurolion

Recfifier ok

SI

Moins Foult

RL2

U/V Level for chonge over

RL3: RL4: RL5: RLó:

10.5.2 Alorm reloy

cotd2

(ARC2)

RLì

Dischorge level 3

RL2

Common Alorm

RL3

Bottery foulty

RL4

Bottery chorger foilure

RL5

Bottery room venlilolion

configurotion AI

configurotion s22

RLó:

0 U

U

configurolion configurotion

d

configurotion:

instolled

Moins foull

foilure

Deloy Check Remork

[sec]

configurotion: A1

configurolion: s23

configuroiion:

All configurotion A12

configurotion At3 configurolion Aì4

0

0 tt

0

0 0

d

Notes

23/33

STATRON

Monogemenl Syslem

Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

orderNo.: 320827

Syslem Tog:

sysrem: I ì08DT500

Prep.:

Dolo

= =

Uin no.n

U,. r.,

3x 415 +10%

Toleronces tt_ udc

I I

I

l.l

/

!1

/

50

Documenr No:

Appr.: YRV

VGR Ud" not

Hz

-10%

l^.

%

lol

2% tmsl

<

Ud".i..t^

Vo.

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016

DoIe:12/08/2016

GEI

^.full

= ll0 Vo" = 450 A¡^

lood 2

80.0

Rev¡sion:

il_ ubof floÕt il_ h^^.t vh^t

122.1

V

d"

.6

V

".

137

-

7

- 3.1 %

occ.tEC 60146-t-t /7.4

Stotic Meosurement 0% Lood

@

AC inpul volloge nom. ond DC flool volloge

A.i" lCondilions:

0.0

Uin

n.-

3x4l5 V.. /

=

U'n

[V..1

l¡n

[Ao.]

L\O,O

do,1

N J

{r+ä3

6,9

J

L\q,s

G,L

122.1 Yd"

Un.rn.^r

er

Syslem sin

r"r

lkvAl

s,6

Pin ror

[kw]

nÍ%1

PF¡n

O,,ß6

o.6

Rectifier oulpul l.l" A-^

Uuor [Va"]

Check

P,j" lkwl

=

50% Lood

uo" ¡oor"

[V]

o.o^8

^2L3 lour

:

225.0

Ad. lConditions:

Orèl

3x 4l 5

U¡nn.- =

o,(

Í%l

V." /

U¡,.t¡.-r

Re U¡. [V""1 J

N J J

I

26.04.2017

Stqtic Meqsuremenls Chorger 2

lour

J

320827 -02-CHG -0

0

?ßß.c2

Lqt,4

233,4

l'^

[4.",l

122.1 V,b

System sin ror

[kvA]

Pin ror

lkwl

kß,2

ßq,o

nl%l

PF¡n

6^1,L

6,o

awL

G6,3

q/o o

KVV

Reclifier oulput U¡or [V¿.]

/YLt,G

A-^

Lç:+'O

d

P,j" lkwl

3d¿Pl

Check Ua"

¡..ro

[Vl

/ftLL

l%]

",1,î)

ú

";]ß

Noles:

Poge

24/33

Monogemenl Syslem

STATRON Tille: Rouline Tesl Reporl Prep.: order No.:

PKE

Appr.:

320827

Syslem

syslem: ì ì08DT500

Dolo

= =

U¡n nom

Uin iol.

rl0%

Toleronces tt_ vdc

Udc

100%

Vo.

/

!1

Documenr No:

/

50

Lood

:

Hz

Ud.

no.

t_ lde

nom

%

lol

full

450.0

Appr.: YRV

VGR

-10%

2 % (rmsl

rioote <

lort

log:

Prep.:

3x 415

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016

Dote: 8/12/2016

GEI

lood

=

I

Rev¡sion:

l0 vd.

U

h'.t

h...t

l¡n

[Ao.]

23As

405,L

N J

L\,O,1

406,L

)

L38,,ç)

aa;,+

J

c.)

sin,or

137

.6 V,t.

80.0 %

)

- 3.1 %

F|1.1....""

Uin

n.-

occ.tEc

60146-1-t/7.4

3x 4,l 5

=

V"" /

U¡'.r

Reclifier inpul Ui. [V""1

26.04.2017

122.1 Vd.

Ubot ftool

450 A,j.

A¿" lCondilions:

320827 -02-C HG-O I

0

122.1 Vd"

r..r System

lkvAl

'-+6,3

Pin ror

[kw]

*S.o

PF¡n

O,?X

nl%l

r3.g Pr"..

[kw

Rectifier output Uoor [Vn"

4u&

l.l"

lA.¡"1

qq3

P.j" lkwl

scr,ct¡(

Check

[V] l%l A,o ArL43 U¿. ¡oor.

3,.S8¿

d

Noles

25133

Monogemenl Syslem

STATRON Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

order No.:

System Tog:

320827

system: I l0BDI500

Prep.:

Dolo

il. v tn nom ilv¡n tôl

3x415Vo. +10%

Toleronces tt_ udc

U.l" ri..l"

Ref. No. Q_07_00_14_E Losl Vers.: 2128/2016 Document No: 320827 -02-CHG-0 Rev¡sion: 0 26.04.2017

DoIe:8/12/2016

GEI

/

!1

/

50Hz

Ud.

no.n

-10%

In"

..-

%

lol

full

2% îmsl

<

Appr.: YRV

VGR

lood 2

l0 vd.

Ubor

450 An"

Un^r

I

80.0

1

froor = 122.1 Y ¿. n^^.* = 137.6 Y ¿"

%

- 3,1 %

occ.t1c

6O)46-1-t /7.4

I1.2 Check of exlreme condilions: OP Mode Uin min

10 Uin

il. vtn +

/o

mox

l0

2t6 240

no.

ø /o

flool

2ó4

122.1V

s

monuol 141.9 V

'L

floot 122.1V

Lood [%l

Un.t [Vn"l

In. [An.ì

Un.,'..'. [V] Un"¡"a"

t+\ß

q3gz

C,&

ì00

4?A,z

100

/qor

s

qq3

o.ßL\ 0,tå

r00

/tZ4,L

qqa

/rL

|

o, f5

[%l

Check

d Ø

I

Noles:

26133

STATRON

Monogement Syslem

Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

order No.:

Ref. No. Q-07-00-14-E

Dole: I 2/08/2016

GEI System

320827

sysrem: I l0BDT500

l2 l2.l

Lost Vers.: 2/28/2016 Documenr No: 320827 -02-C H G-0 Revision: 0 26.04.2017

log:

Prep.:

Appr.: YRV

VGR

Diode Volloge Regulotors (DVR) I Diode Volloge Regulotor System

Rotings

Chorger

Ud. no.

(DVR)

Moin Dolo Conditions/Limiïs

I

l0 vd"

Remork 122.1 Vdc ì32.ó Vd.

Uoc floot

Ud. boorl

Lood DVR

Utoo¿

I

lloo¿

I

l0

vdc

lovB

Ubot.no..

103.2 Vdc

Ubot.dir.h.

87

.72 V d. 93.5 Vd" l2l .0 vd.

Uloqd min. Utood mox.

ó0 Ad. I ó0 Adc

ltoqdmin

3 Steps

Steps

l2.l.l

I

-15% +10%

lóAdc

:

{= min lood throuoh DVR to prove V-drop)

Sketch Ua"

Ur""¿

î

lloo¿

o

12.1.2 ïest

Mode

m¡nimum condition

lr¡.¡-¡.=

Mode

Ur..a [V¡"

Flool

122.1

Mode

u¿. [V¿.]

Boosi

137.6

Mode

Un" [Vn"l

trd o

ll...l

An"l

u-L

Un" [Vn"l 122.1

[Vo.]

\70'L ltoodmin=

Bottery

mode

103.2

Ur..¡ [Va"]

I 02 "-5

L?-.8

u¿. [V¿.] 137.6

lóA¡6 lr...r [A¡.1

is,6

U.r. [V¡.1 103.2

ts(,] d

It3^î =

lrooc [A¿.]

lr...r IA.r.l

Ur..a [V¡"1

16 Urooa

chk Remork

moximum condition Iroqd mox = I ó0 Aoc

lóAnc

ló0

Uroo¿ [V¿.1

ils.

l

llood mo"

=

ßt I

U,..n [Vn.l

lo l-

lroo¿

I

[A¿.]

"6

ú

ó0 A¡6

l'..n [An.l

16'0 ,6

d

Nofes:

Poge

27133

Monogement System

STATRON

Ref. No. Q-07-00-14-E

Title: Rouline Test Reporl Prep.: 3rderNo.:

PKE

DaIe:8/12/2016

Appr.: GEI

Lost Vers.: 2/28/2016 Documenr r'to:

Syslem Tog:

320827

ìystem: I l0BDT500

Prep.:

12.2 Diode Volloge Regulolor System

Rotinqs

Chorger

Uo" no-

(DVR)

Appr.: YRV

VGR

Revision:

f,)Q$)/ -Q2-C H G-0

0

I

26.04.2017

Moin Dolq Conditions/LimiTs I

l0 vd.

Remork

Udc ftoot

122.1 Vd"

Ud. boort

I32.ó vdc

Ubol.no..

103.2 vd.

87.72 Vd. -15% Ulood min. 93.5 Vd. +10% Ul..¿ -., ì 2l .0 v,j" ltocd min 1ó A¿" : {= min lood through DVR to prove V-drop) U¡ot.¿iscn.

Lood DVR

l0 vdc ó0 Ad. I ó0 Ad"

Ulooo

I

Itooo

I

lovp

3 SleÞs

Steps

12.2.3 Sketch Ur""¿

Ua" loo¿

12.2.4

lesl Mode Mode

un" [Va"]

Flooi

122.1

Mode

ua. [Vo.]

Boost

137.6

Mode

ua" [Va"]

Uroo¿

t16

[V¿.]

zo"

=

Ió A¡6

U,..n [Vn.l

I Zð -C) Iroocrmin=

mode

103.2

Ur..¿ [V¿"]

ioz"

r

lr...j

lrooa [A¿.]

^2-

ltood min

Bollery

moximum condilion

minimum condilion Inocrmin= ló Anc 122.1

g

ló Anc lr..a [A¿"]

f?'f

-." =

Urooo

Un" [Vn"l 137.6

=

Ur..¡

lrooo

Ir.s"6 1r...,

-." =

u¿. [V¿.]

Uroo¿

ì03.2

\oo"

ó0 Aoc ll...l I (;o

ló0

[Vo.] E

[Ao.]

ßt.9 I

[V.¡.1

chk Remork

ó0 Aoc

[Va.]

{tf i lrood mox

1,..n [An"l

Lo.

u¿. [V¿.]

I

.4

ú

d

Aoc lrooa IA¿.]

lcr-¡

d

Notes:

"oge

28

133

ST TRON

Monogemenl Syslem

Tille: Routine Tesl Reporl

PKE

Prep.: orderNÕ.:

Ref. No. Q-07-00-14-E

Dote: l2/08/2016

Appr.: GEI System Tag:

320827 1 l0BDT500

syslem:

Prep.:

Appr.: YRV

VGR

Lost Vers.: 2/28/2016 Docu menr No: 320827 -02-CHG -0 Rev¡sion: 0 26.04.2017

1

13 Distribulions I

l3.l

Dislribulion ll0V

DC

Desc

Specified

Roting/qty

Motorized MCCB Aus./Sig. cont.

1ó0 A

ú

Motorized MCCB

1ó0 A

ø

63A/3

ú

32A/52

w

Moin input breoker Type Auxiliory Bus

Coupler

Type Auxiliory

Feeder type

Remorks

Aus./Sig. cont. I

Type Auxiliory

MCB Siq.

Contoct

Feeder lype 2 Type Auxiliory

l3.l.l

Check

MCB Sig.

Contoct

Options Description

Specified

DC Eorlh FoulI

lT

DC Volloge Reloy

lower/upper limit

Cheç

moins

lndividuol

30 mA

Remorks

ú ú

over voltoge limit over volloge return under volfoge limil under voltoqe reiurn

123.0 V ì21 .0 v 93.5 V

98.5 V

Cobinel inlerior lighl

wilh door swilch

Supply: 240Y AC

ú

Cobinef spoce heoter

thermo + hygro conlrolle

Supply:, 240V AC

ú

Power plug

british stondord

Settins: 25'C/80% 24OV AC

V

13.1.2 Meters ond moniloring

Description

Ronqe / Config

Dimension

72x72/90 1tl5%

llem

Checl

Remorks

ú

Distribulion voltoge

0-ì 50

v

-P4

Dislribution currenl

0-250 A

-P5

t ú

Noles:

Poge

29

133

STATRON

Monogemenl Syslem

Title: Rouline Tesl Reporl

PKE

Prep.: order No.:

DoIe:8/12/2016

Appr.: GEI System Tog:

320827

sysrem: I ì08DT500

Prep.;

Appr.: YRV

VGR

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr No: 320827 -02-CHG -0 Revision: 0 26.04.2017

13.1.3 lomp indicolions Lomp / color

Item

Check

Lomp

RED

Hll

ú

Lomp

RED

H12/512

ú

Lomp

RED

Hl3

FAIL

Lomp

RED

Hì4

DCDB

]

LOW DC VOLTAGE

Lomp

RED

Hts

DCDB

]

HIGH DC VOLTAGE

Lomp

RED

H1ó

Lomp

RED

Ht7

Lomp

RED

HIB

t

DCDB I .VE EARTH FAULT

Lomp

RED

Hl9

ú

LAMP TEST/RESET DVR FAIL ALARM

BLACK

s]ì

d

D

DCDB

ì

BAIIERY

INCOMER TRIP

]

ELECTROLYTE LEVEL

LOW/RESET BATTERY

DVR

]

I CIRCUII

DCDB 1 FEEDER DCDB

I

FAULT

TRIP

+VE EARTH FAULT

Remorks

t t t ú ú

13.1.4 Tronsducers

Tronsducer

lnput OV

ull

-uil

150

Distribution

o

voltoge

It4Tronsducer Distribution

d

v

4mA 20 mA nt 2 points

4.c

v

250 A

/14

ls

0

A

I I

Remorks

Output

le

lnput OA

t/l

-u|2 currenf

Check

/ Confi

Ron

mA mA

t

OuÍpuÍ

4mA 20 mA t 2 points

4"o

i4

mA mA

NoTes

30/33

1

STATRON

Monogement System

Tille: Rouline Tesl Reporl

PKE

Prep.: order No.:

Appr.:

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenr Not 320827 -02-C HG-O I Revision: 0 26.04.2011

Dole: 8/12/2016

GEI

320827

Syslem Tog

sysrem: I l0BDT500

Prep.:

Appr.:

VGR

YRV

13.2 Distribution I l0V DC Descripiion Moin input breoker

Specified

Type Auxiliory Feeder lype Type Auxiliory Feeder lype 2 Type Auxiliory

Molorized MCCB

Roting/qly

Check Remorks

ló0A

t t

Aus./Siq. conl.

1

MCCB Sig.

ó3A/3

Conloct

MCB Siq.

ú

32A/52

Contocl

13.2.5 Options

Description

Check Remorks

DC Eorlh Foult

lT

moins

DC Volloge Reloy

lower/upper limil

t

lndividuol

30 mA

ú

over volloge limiT over volloge return under volloge limit under voltoqe return

r

23.0

v

l2r .0 v

.21...!l

93.5 V 98.5 V

SJ .::s. "Sr

Ø

Cobinet interior lighl

with door swilch

Cobinel spoce heoter

Supply: 240v AC thermo + hygro controlle Settinq: 25"C/80%"C

ú

Power plug

british slondord

ú

Supply: 240V AC

24OV AC

13.2.ó Meters ond moniloring

Ronqe / Confiq

Item

72x72

/90'/!1.5%

Distribuiion voltoge

0-l 50

v

P4

Distribution currenl

0-250 A

-P5

Dimension

Check

Remorks

ú ø ú

Notes:

Poge

3l /33

STATRON

Monogemenl Syslem

Title: Routine Test Reporl Prep.:

PKE

Ref. No. Q_07_00_14_E Losl Vers.: 2/28/2016 Document No: 320827 -02-C H G-0 I Revision: 0 26.04,2017

Dote: 8/12/2016

Aopr.: GEI

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

Appr.: YRV

VGR

13.2.7 [omp indicqlions

Description

Lomp / color

Item

DCDB 2 INCOMER TRIP

Lomp

RED

H21

Lomp

RED

H22/522

Lomp

RED

H23

DVR 2 FAIL

Lomp

RED

H24

ø ø

DCDB 2 LOW DC VOLIAGE

Lomp

RED

H25

ú

DCDB 2 HIGH DC VOLTAGE

Lomp

RED

H26

ø

DCDB 2 FEEDER TRIP

Lomp

RED

H27

d

DCDB 2 +VE EARTH FAULT

Lomp

RED

H28

V

DCDB ]2-VE EARTH FAULT

Lomp

RED

H29

LAMP TEST/RESET DVR FAIL ALARM

BLACK

BAÏTERY

2

ELECTROLYTE LEVEL

LOW/RESET BATTERY

2 CIRCUIT FAULT

Check Remorks

ú ú

t

t

s2r

13.2.8 Trqnsducers

Description Tronsducer

Ronge / Config

lnput OV

ull

-u2l Distribution

o

4-ôLme

Ct

I g 3 lnput OA I

Tronsducer

t/l

-u22 Dislribufion

current

CI

/1 /5

A! Aø

4mA

v

20 mA Meosurement 2 ooinfs 150

volloge

Check Remorks Output

i(.|fme Output

4mA

250 A 20 mA Meosure ment 2 poìnts

o'zA I

IfiJ

w

4.6

i¡ L4.0S

mA

m¡

d

Notes:

Poge

32

/33

Monogemenl Syslem

STATRON Title: Routine Tesl Report PKE Appr.:

Prep.:

Ref. No. Q-07-00-14_E

crderNo.: 320827

Lost Vers.: 2/2812016 Documenr No: 320827 -02-C HG-Q

Syslem Tog:

jysrem: I l0BDT500

l4

Dole: l2/08/201ó

GEI Prep.:

VGR

Appr.: YRV

Revision:

0

26.04.2017

lnslrumenl lisl lnstrument Nome

Clomp Meler / Fluke 345

Seriol No

Col. Expire Dote

Z\V

Z .t..ot(

13L

{.7ot6'

3ôg

z za6

Clomp Meter / Chouvin Arnoux Fl5 Clomp Meier / Chouvin Arnouxt2T Multîmeter

/ tluke

87

Multimeler Fluke 177 Mullimeter

/

Fluke 23

Multimeler/Fluke lZ5 Mullimeter

/

Fluke 87V

Mulfimeter /Flvke 187

Mullimeter Flvke Multimeter

177

/ tluke

Scopemeter

/

87

Fluke I25 00ì

Agilent 31472A Oscilloscope

/

Le Croy

Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo WTl30

Metrel M12094 ETL ATS 4OO

Notes:

Poge

33/33

ì

Annexure'1 Fronl PonelMlMlC Flow

'lr

-H '., ':

-H.:

rt

-H:"i.

-H':

1'

-H

1¡:.

@,,-H,:,':

-

-H ''.r

i.,

-H ti:'.

\1

l

i

,

llem H3l

RECTIFIERHEA LTHY-CHA RGER I

Green

H32

52 CLOSED.CHARGER

Green

H33

Green

H34

BYPASSED

Green

H35

ø

BYPASSED

Green

H3ó

v1

BYPASSED

Green Green

H37 H38

Green

t

H39

17,

Green

H3l

2

Green

H32

52 CLOSED-CHARGER 2

Green

H33

53 CLOSED.BPB 2

H34

DVR 2 BYPASSED

Green Green

BYPASS STEP 2 DVR 2 BYPASSED

Green

H3ó

53 CLOSED-BPB

I

DVR

BYPASS STEP 2 DVR BYPASS STEP 3 DVR

DCDB

]

1

I I I

lncomer I on

BUS COUPLER INCOMER

ON

SI CLOSED-CHARGER 2 RECÏIFIERHEALTHY-CHARGER

BYPASS STEP

BYPASS STEP

I

3 DVR 2

DCDB Incomer 2 on

BYPASSED

-H.-i .

,:

-H i,i

-H.',

-H.:

:-l

[omp color 1

';i;

-lJ

Green

Descriplion SI CLOSED-CHARGER

ij

-H.ii.

r; -H

-H,.;

BYPASS STEP

-H"i,j

H35

Green

H37

Green

H38

Check Remorks

E ú

fTt

n n lvl

ø ø

vt

lz ø ú ø

I

ANNEXURE.2

INTERLOCK CHECK

SlNo

Condilion of operolion

ì

Normol operotion

2

Under voltoge ot chorger

l+ Botteryl bus

Seleclion of 52

QA

QB

QC

Remorks

t

Auto

ON

ON

OFF

Auto

OFF

ON

ON

Auto

ON

ON

OFF

ú ú

Auto

OFF

ON

ON

ú

Auto

ON

ON

OFF

ON

ON

OFF

Chorgerl+ BoTtery'l bus volloge reoches nominol floot volfoge ofter under voltoge

Check

Monuol reset

siluotion 4

Under voltoge ot DCDB bus

5

DCDBI bus voltoge reoches nominol volloge ofter under voltoge situolion

6

Moins foilure (Both Chorgers)

7

Under voltoge ot chorger 2+ Boltery 2 bus

Auto

ON

OFF

ON

B

Chorger 2 + Bottery 2 bus voltoge reoches nominol flool volioge ofter under voltoge

Auto

ON

ON

OFF

tt

Auto

ON

OFF

ON

úl

Aulo

ON

ON

OFF

ø

l

Auto

situotion 9

Under voltoge ot DCDB bus

t0

DCDB 2 bus voltoge reoches nominol volioge ofter under volloge situotion

ll

When chorger

I

is

selected wÌlh 54 to feed Lood

Monuol

ON

OFF

ON

l2

When chorger 2

is

selecTed with 54 Io feed Lood

Monuol

OFF

ON

ON

2

tt

Monuol reset

tø

fi

rt

Monuol reset

Monuol reset

ST TRON

Monogement Syslem

Title: Rouline Tesl Reporl PKE Appr.:

Prep.:

order No.:

Ref. No. Q-07-00-14-E

Dote: l2/08/2016

GEI

Lost Vers.: 2/28/2016 Documenl No: 320822-03-CHG-0 Revision: 0 26.04.2017

System Tog:

320827

syslem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Dote:

/

s.

s.

þ"í.t

l?-

Routine Tesl Report r l0BDT500

132/33/I I KV ECMN SS Mitsubishi Electric Corporotion Description

SeriolNo

TAG No

Chorger I Chorger 2

320827-03-CHG-0r 320827-03-CHG-02

DVR I / Distribution DVR 2/ Distribution

320827-03-DVR-0r 320827-03-DVR-02

Fuse Box I Fuse Box 2

320827-03-BPB-02

MAIN DATA lnput voltoge lnput frequency Nominol output voltoge Floot voltoge Boost voltoge Monuolchorge Nominoloutput current Botlery chorging current

Bottery type No. of cells

320827-03-BPB-0 l

3x 415 Vo" +10% I

50

Hz

l0

vd.

+S%

/ /

-10% _S%

122.1 Vdc 137.ó Vd.

l4l .9 vd. 450 Ad. 320.0 Ad" Ni-Cd Bó cells

Poge

1/3s

I

ST TRON Title: Rouline Tesl Report Prep.: PKE Aopr.: order No.:

Monogemenl Syslem Ref. No. Q-07-00-14-E

Dqte: l2/08/2016

GEI System Tog:

320827

syslem: I l0BDT500

I

LI Component check Cobinel configurotion

t.3 Cobinet colors

Item

1.4

Prolection Degree

1.5

Coble Entry Glond plotes

1.6

Worning lobels

1.7

Lobeling

1.8 Wire

Moin components dìmensions door hinges cut outs

l.l0

lnterconnection coble

l.l

Screw lightening check

1

refer to single line

diogrom

(SLD)

see drowings

outside

RAL ZO32

inside

RAL ZO32 RALTOI 2

I

ú

t c

bottom stondord

I

(yes)

occording to Q_08_00_2ó

component slickers posilion numbers

spot check Red

Phose Ll Phose L2 Phose L3

Yellow

Neutrol Protective eorth

block green/yellow Red

DC_

block

power control

tightening check with color morkings

d

I ú

Blue

DC+

Terminol Morking

Remorks

d

lP20 open doors

tP41

color code

Wire morkings

Check

Specified

bose frome

1.9

Appr.: YRV

Visuol lnspeclion & PhysicolVerificolion Description

1.2

VGR

Prep.:

Lost Vers.: 2/28/2016 Documenl No: 320822-03-CHG-o Rev¡sion: 0 26.04.2017

spol check

{

see drowings

{

spot check

t

Notes

2 /33

Monogemenl System

STATRON

Ref. No. Q-07-00-14-E

Title: Rouline Tesl Reporl Prep.:

PKE

Dqle: l2/08/2016

Apor.: GEI

orderNo.: 320827

System Tog:

sysrem: I l0BDT500

Prep.:

Lost Vers.: 2128/2016 Documenl No:

Appr.: YRV

VGR

Revision:

320827-03-CHG-0 l

0

26.04.2017

2 Meosurement orrongement 2.1 Block diogrqm

2.2 legend Symbol

Description

Symbol

Descriplion

U¡n

AC input voltoge

tvl

Uo.

DC volloge

tvl

lin

AC input current

lAl

la.

DC current

tAl

D

rdc

DC power

lkwl

tI

Urip

DC voltoge ripple

[Hz]

Uoot

DC bottery

voltoge

tvl

loot

DC botlery

current

tAl

S¡¡/P¡¡

Pfin fin

AC input

power

AC inpul power AC input

[kVA/kW]

foctor

frequency

tvl

Notes:

Poge

3

33

STATRON

Monogement System Ref. No. Q-07-00-14-E

Title: Rouline Test Report Prep.:

PKE

Dqle: l2/08/2016

Appr.: GEI

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

Lost Vers.: 2/28/2016 Ðocument No:

Appr.: YRV

VGR

Revision:

320827-03-CHG-0

0

I

26.04.2017

3 High Volloge & lnsulotion Tesl 3.1 lest descriplion Description 3.1.1 High

3.1.2

voltoge (HV)

IECóO14ó

lnsulolion test ofter HV tECó0t 4ó

3.1.3 Eorth continuity test

3. .4 Eorth

scheme

Item

Specified

octive / eorth

2.8 kV DC / I min Q_08_00_25_E 500vDc > 500ko

octive / eorth

Remorks

Test

Q_08_00_25_E

Test I

Test 2

check of eorth connections

visuol check

ïest

DC circuit

none - flooting

Tesl 4

3

3.2 Syslem comporlments

Comportmenl Chorger

Tesl 2

Test 3

Test 4

ø

ø

ø

ú

ú

t

d

ø

d

d

¿

DVR 2/ Distribution 320827-03-DVR-02

ú

d

ø

ú

Fuse Box I 320822-03-BPB-0

d

ø

d

Test

1

320822-03-CHG-0

r

Chorger 2 320827-03-CHG-02 DVR

I / Distribution

320822-03-DVR-0

r

r

Fuse Box 2 320827-O3-BPB-02

t

ø

I

Ø

Remorks

d

Notes

4 /33

Monogemenl Syslem

STATRON

Ref. No. Q-07_00-14-E

ne order No.:

Dote: 12.08.2016

GEI

PKE

320827

Syslem Tog:

r I 0BDT500

Prep.:

VGR

Losl Vers.: 28.02.2016 No: 320827-03-C HG-O Revision: 0 26.04.2017

Appr.: YRV

I

4 Seftings Chorger I Description 4.1 DIP

Swilches ond Jumper

4.2 Firmwore

Item

Specified

Hordwore settings

See jumper list

DRIó toolkii

5.10.0

Objecl file

4.19.0

Soflwore 4.3

Porometers of Boosl Dqlo

Disploy Menu

Boost voltoge

Floot lo boosi voltoge BoosI to floot voltoge Floof to boost current Boost to floot current Boost sofety limer

Moins foull deloy

Auto boosl control Deloy BoostFloot Timed Boost Time 4.4

ofter moins foull current or voltoge controlled time conlrolled time conlrolled Disploy Menu

Mox. Equolize Voltoge

enobled V¿. of filfer /O%loqd

999.0 vd" 0.0 vd"

256 Adc 9ó Ad" 720 min l0 min CURRENT

5 min 480 min enobled

I

Mox. boltery current Equolize sofety timer Porometers of Dolo

ø

Version:

42.0 dc 03. Va. 320.0 Aa" 720 m tn

Equolize stort voltoge

4.5

Remorks

138.3 Vd"

voltoge controlled volioge controlled current conlrolled currenf conlrolled

Poromelers of

Monuol Dolo

Check

Ee::¿:

122.8 Vd" I 17.8 Vd" I I0.0 vd"

!¿.È.

94.6vdc

'lw

Dischorge level l Dischorge level2 Dischorge level3 Mox. bottery current

320.0 Ad"

High flool voltoge Low floot voltoge High flool deloy

125.0 vd" I I5.0 vd" 0 sec

time controlled

lcì 6

for info V¿. ol filter Ao"

lj%lood

ú

Disploy Menu

Floot voltoge

ú

dc

¿_

ot filter I O%lood

Ao"

Notes:

l'"ï /33

Monogemenl Syslem

STATR,ON

Ref. No. Q-07_00-'14-E

Tiile: Rouline Test Report

PKE

Prep.: order No.:

320827

syslem: I 10BDÏ500

Pqromelers of Dqlo Frequency

4.6

Dote: 12.08.2016

Appr.: GEI System Tog:

Prep.:

VGR

Appr.:

YRV

I

Disploy Menu

high

(OFF

volue

nominol VoItoge

Lost Vers.: 28.02.2016 Document No: 320827-03-CHG-0 Revision: 0 26.04.2017

low (OFF volue) high (OFF volue) nominol

low

(OFF

volue)

53.0 Hz 50.0 Hz

hysteresis l%

47.O Hz

hysleresis ì%

.2 V "" 415.0 voc 352.7 V""

hysteresis 5%

477

hysteresis 5%

d

4.7 I 10.0 vd.

Nominolvoltoge Nominol currenf Mox current limitofion Mox. oulput voltoge Min. output volloge Emergency voltoge Mox output deloy 4.8 Disploy longuoge

iPorometers of 4.9 Pqrollel Rectifîer position

100%

l02%

shutdown olorm low (OFF volue) shuldown Disploy Menu Disploy Menu

450 Ad. 459 Adc

*5.'J.*.

no"

I40.0 vdc 94.0 vd. 121.0 vd.

5 sec English

w Ø

Notes

Poge

6 /33

Monogemenl Syslem

STATRON

Ref. No. Q-07-00-14-E

Title: Routine Tesl Report Prep.:

PKE

order No.:

320827

Dote: 12.08.2016

Appr.: GEI

Lost Vers.: 28.02.2016 Documenf No: 320827-03-CHG-0 Revision: 0 26.04.2017

Sys'lem Tog:

sysrem: I l0BDT500

Prep.:

Appr.:

VGR

YRV

I

5 Oplions Chorger I 5.1 Moin Breokers: Type

,Description Chorger

inpul

DC breoker

F

I

0+S I

F4+52

Roting Setling

Fuse+switc

200 A

h

Fuse+swilc

NA

i

NA

l.l

NA

Ir¡'

ó30

h

Iti l.i

HMI

NA

Monitorin Door Term. Mimi

xt0:43,44-NO Xì0r45,4ó-Nc

Mimic

Xl0:47,4-ño

Xìo:49.sNc

Check Remorks

ø

Terminols in

ú

Terminols in

DCDB DCDB

5.2 Options Descríplion Blocking of boost chorge

ïype

Setting

Mo HMI

Door

Term.

Bottery Room

Ø

Fon Foilure

with door switch

Supply: 240V AC

Cobinet spoce heoter

lhermoslot controlled

Supply: 240V AC Setting: 25"C

Power plug

bríÌish sfondord

Supply:240V AC

Cobinet inlerior light

Check Remorks

t ø

5.3 Anolog or Digitollnslrumenls Descripfion Dimension

I

iRonge / config 72x72

Item

Check Remorks

ú

/90" / tl.5%

Ø

AC lnput Volloge

0-500 Voc

-Pl

AC lnput Current

0-250 Aoc

-P12

Ø

Phose Selector Switch

V/A-Selector

-SV/SA

ø'

DC Voltoge

0-200 Vdc

-Pt

w

DC Current

0-800 Adc

-P2

4

Bottery Current

400-0-400

-P3

r

Notes:

7

33

Monogement System

STATRON e

Ref. No. Q-07-00-14-E

Reporl Dote: 8/12/2016

.: GEI

PKE

No.:320827

Lost Vers.: 2/28/2016 Þocument No:

System Tog: Prep.:

r r 0BDT500

Appr.:

VGR

Revision:

YRV

0

26.04.2017

5.4 Cooling Item

Description Cooling method

Specified

check funct

Forced cooling

of fons

t

Check Remorks

5.5 Bottery Breqker Box I 5.5.1 Meconicol

/ visuol check Item

Descriplion

Specified

Check Remorks

Dimensions

ó00x800x300

ú

Breoker box color

RAL 7032

ú ú

outside with open doors

Protection degree

tP54

tP20

t

bollom

Coble entry component stickers

Lobeling

position numbers

spot check

t

5.5.2 Eleclricql check Description Bottery

breoker

Type

Fl+Sl

Fuse+switc h

Roling Seiting 400 A

Moniloring HMI

Door

Ir¡l NA

l.j

Term.

Check Remorks

ú

NA

Aux/Sig.

5.5.3 Anolog or Digitol lnslrumenls

Description

Ronge / config

Dimension

72x72/90"/!15%

Bottery Voltoge

0-200 Vdc

Item

Check Remorks

ú -Pl

ø

HI

d

5.ô lomp indicolions BATTERY ISOLATOR ON/FUSE OK

LAMP

GREEN

Notes:

l'"ï /33

Monogemenl System

STATRON Title: Routine Tesl Report Prep.: PKE Appr.:

Ref. No. Q-07-00-14-E

DoÌe:12/08/2016

GEI

orderNo.: 320827

System fog:

system: I l0BDT500

Prep-:

Lost Vers.: 2/28/2016 Documenl No:

VGR

Appr.: YRV

Revision:

320827-03-CHG-0ì

0

26.O4.2017

ó Humon Mochine lnlerfoce (HMl) Chorger I ó.1 Mimic diogrom

v2 V1

V3

V5

v4

Vi

Description Rectifier Moins lnput

v2

Rectifier

Pos.

V3

v4

V5

Rectifier Operotion

Function Rectifier moins input OK Rectifier moins input foilure Rectifier operoting correctly Rectifier foilure, blocked or OFF

Mode

Floot chorge operotion Boost chorge operolion

Bottery

Monuol chorqe ooerolion Bottery OK ond BCB closed

Rectifier Output

Bottery in dischorge or in test BoTl.disconnected or test foiled Reciifier oulput OK Rectifier output not OK

Check Remork Lit-up green LiT-up

Lit-up Lit-up Lit-up Lit-up Lii-up Lit-up Lit-up Lit-up Lit-up Lit-up

red green red green

oronge red green

oronge red green red

ø

t

Option Option

ø ú

d

Notes

Poge

I /33

ST TRON

Monogement System Ref. No. Q-07-00-14-E

Title: Routine Tesl Reporl Prep.:

PKE

DaIe:8/12/20\6

Appr.: GEI

orderNo.:320827

System Tog:

syslem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2016 Documenl No:

Appr.: YRV

VGR

Rev¡sion:

320827-03-CHG-0 l

0

26.04.2017

ó.2 Alorms iDescriplion

Item AI

Moins Foult Fuse Blown High Temperoture

A2

Overlood

A4

High Outpui Volloge Low Output Volloge Chorging Foult Fon Foilure Open Breoker

A5 Aó A7 A8 A9

ø Ø tñ

A3

Input Br. Open Bottery Br. Open Output Br. Open Common Alorm

d

t ã( "c

Forced cooling A9l;LCD Row

I

492;LCD Row 2 493;LCD Row 3 Al I sec BotTery Foulty Al2 sec Bottery Chorger Foil Al3 sec Botiery room ventilolion foilure Al4 sec - sec A17 Control Error Loop A32 - sec Common Alorm

Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Bottery Chorge

Check Remork

Specified

ø w ú .{ !

Al +Æ+43+44+45+Aó+47+48+49+49

ì

+493+n(S

I

l+lng I

A92+A7+523+lng0+lng2 A2+43+45+Aó+47+A8+49

I

+493+n

(S I

)+A I 7

lng0

w ø

sr s2

S2l;LCD Row

I

S22;LCD Row 2 S23;LCD Row 3

{ ú

Floot Chorge

53l;LCD

W

Boost Chorge

S32;LCD S33;LCD

S3

Monuol Chorge Botlery OK BotTery under Test

ñ

w -ú

S4

s5 INGO

INGI ING2

Botlery room venlilotion foilure DVR foilure (emergency level)

botterv svmmetry

v,

Notes:

r0 /

33

Monogement Syslem

STATRON Title: Routine Tesl Reporl Prep.: order No.:

PKE

Ref. No. Q-07-00-14-E

Dole: 8/12/2016

Appr.: GEI System Tog:

320827

system: I l0BDï500

Prep.:

Appr.: YRV

VGR

Lqst Vers.: 2/28/2016 Document No: 320827-03-CHG-0 Rev¡sion: 0 26.04.2017

I

ó.3 tED ond Disploy Description

Item

LED Test

Tesl-butTon on HMI

Disploy meosurments

lnpul / Output

Check Remork

Specified

function test LED I -LED I 0 foctivoted) LED

ú

d

funciion

ó.4 tED ponel / Alorm configurolion LED LED I

Color red

Description AC moins foilure

LED2

green

AC Moins ON

LED3

green

Floot Chorge

LED4

yellow

Boost Chorge

/ Heolthy

red

Chorger Foilure

LEDó

red

Chorger High DC Voltoge

LEDT

red

Chorger Overlood

LEDS

red

Rect.

LED9

red

Chorging Foult

LED5

LEDIO

red

Deloy Check Remork

Deloils

/ Bottery Fuse Foilure

Botlery Tesl Foilure

configurotion: AI

configurotion: n(Al) configurotion: s31

configurotion: s32

configurotion: Æ+A3+A5+Aó+A7+48+A9 | +493+n{S | )+Al

configurotion: A5

configuroTion: A4

configurotion: M+A9 configurotion: A7

configurotion: At9

7

0

ú

0 0

ú ø

0

ø

30 30 30 n 0 0

ø ø ú Ø

Hord

coded

obj.file

Notes

lr /

33

STATRON

Monogemenl Syslem

Title: Rouline Ïest Report Appr.:

PKE

Prep.:

crder No.:

Ref. No. Q-07-00-'14-E System

320827 1 ì08DT500

syslem:

Dote: 12.08.2016

GEI Ìog:

Prep.:

Appr.:

VGR

YRV

Losl Vers.: 28.O2.2O16 Documenr No: 320827-03-CHG-O Revision: 0 26.04.2017

6.5 Alorm Reloy cord DeÌoils

n ó.5.1 Alorm reloy

cord

I

(ARCI)

¡inslolled

[sec]

Reclifier ok

RLI

Moins Foult

RL2:

U/V Level for chonge over

RL3: RL4: RL5: RLó:

6.5.2 Alorm reloy cord

2

(ARC2)

Deloy Check Remork

configurotion st

confígurotion AI

configurotion: s22

RL]:

Dischorge level3

RL2:

Common Alorm

RL3

Bottery foulty

RL4:

Bottery chorger foilure

RL5

BoItery room ventilotion foilure

RLó

0 U

configurotion: configurolion: configurotíon:

instolled

Moins foult

IJ

ø [sec]

configurotion: AI

configurotion: s23

configurotion:

All confígurotion: A12

configurotion:

Al3 configurotion: A14

0 0 0 0 0 U

d

Notes

12/33

I

Monogemenl Syslem

SÎATR,ON

Ref. No. Q-07-00-14-E

Title: Rouline Tesl Reporl Prep.: order No.:

PKE

System Tog:

320827

syslem: I I0BDT500

Prep.:

Dolo Uin

3x 415

no.

+lOV

U,^ *^,

Toleronces tt udc

Doie: l2/08/2016

Appr.: GEI

_

Vo"

/

tI

Ud" r¡.^to <

/

50

Hz

Ud. no.

-1O%

l"^

t7

lot

/o

d

Appr.: YRV

VGR

full

= =

lood 2

l'lf.t.r.^""

2 /o lrms)

Il0

Lost Vers.: 2/28/2016 Document No: 320822-03-CHG-o Rev¡sion: 0 26.04.2017

Voc

Ubot

450 A"^

U^^,

80.0 % - 3.1 %

1

122.1 Vdc 137 .6 V

ftooT

".

^^^*

occ.tEc6ot46-t-1/7.4

7 Stotic Meosurements Chorger I 7.1 Stotic Meosurement

l^,,r

=

@

O%Lood

0.0

c\ J (t) J

4". lConditions: RecTifier input

Ui^ [V."1 J

AC input volloge nom. qnd DC floql volloge

l¡^

[A."]

S¡"

U¡^

^^-

r"r [kVA]

=

3x 4,l5

P¡. 1.1 [kW

V^. /

122.1 V¿'"

Un.r n^-r

PFrn

tl.ç

239.o ?-ß.c

8.4

239.5

8.q

P

Chec

Reclifier output l¿" [fu"]

Uo., [V¿"]

Pd" [kw]

50%Lood:

=

[V]

225.O

N.

lConditions: U¡^^^-= 3x4]5 V^" /

Rectifier input U'^ J c.l J (f) J

[V."]

lr [A'"]

el.3

23r. z 23ß.¡

s8. L

2_be .l

ss.3

S¡n

Pin

r.r [kWì

zs.s

PFin

0.?ol

t21.3

l¿.

nÍ%l

J 3.8 Pr"."

lfu.ì

zzt .7

Pd. [kw]

7.7 ,7

[kw]

Check

Rectifier oulput Unor [V¿.]

122.1 V¿'"

Ur,.rrr^.r

System

r.t lkvAl

4z.o

c

l%1

6,L

0. o3

tî.2.t l^,r

U¿" ¡ool"

u¿",ioor.

f

.3>

[V]

l%l

l.t

t

t

Noles

13/33

Monogement System

STATRON Title: Routine Tesl Report PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dote: 8/12/2016

GEI

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

Doto

/ / -10% lt%

3x415 Vo.

Uin no'.n

Toleronces

2

l^,,+

=

'l

O0%

Lood

:

N J (r)

J

Hz

Ud" no.n

loi

full

A"- Conditions: I

l'^

lct.r

z3s. a

lô

234.s

los-5

=

lood 2

Rectifier input

z?3.s

Appr.: YRV

VGR

l¡.

7 kmsl

450.0

uh [v..1 J

50

+10%

U,^ *^,

Ui^

ll0 vdc 450 An. 80.0 % - 3.1 %

^^-

=

7S .o

122.1 Vd. 137 .6 V d.

Ubot ftoot Un^+

¡'^^.t

occ.tlcó0t46-1-1/7.4

3x 41 5

V^. /

122.1 Vd"

U¡^r n^"r

Syslem Pi"

g^.1-

Lqst Vers.: 2/28/2016 Document No: 320822-03-CHG-0.l Rev¡sion: 0 26.O4.2017

r"t [kw]

5?.r

PF'n

o. +73

nl%l

Js.o Pr"..

[kw]

Check

Rectifier output Un"t [Vn"l

trl.ô

In" [4""1

4qe .o

P,r" [kw]

s3.

5

U¿",ioor"

t.3

[Vl

l%] I

o

4.o

t

Notes

14/33

Monogement Syslem

STATR.ON Title: Routíne Tesl Reporl PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dqie: 8/1212016

GEI

crderNo.: 320827

System Tog:

syslem: I l0BDT500

Prep.:

Dolo

= =

U¡n no..n

U,-

*^,

3x

*ljy I

Toleronces

Uo.

4]5 V".

!1

=

/

50

-1O% %

lot

2% îmsl

U.l" rì..1o <

Document No:

Appr.: YRV

VGR

Ud. not l^^

Hz

l'ì

Lost Vers.: 2/28/2016

full

"

tt vbot

= ll0 Vo" = 450 A"^

lood 2

t.to...

o

80.0 % - 3.1 %

Rev¡s¡on:

flool

320827-03-CHG-0

0

26.04.2017

-

122.1 Vd" 137 .6 V

U¡^rr^^"r =

I

"-

acc.tEc60146-1-t/7.4

7.2 Check of exfeme cond¡l¡ons: U¡n Uin

l0 Uin

Ui"

+

r0

lnpul Voltoge [V""]

-in

@

/o

2t6 240

no.

-"" ø

/a

264

t6.3

OP Mode

floot 122.1V

monuol

lz¡¡t.t

f3s

141.9

v

floot 122.1V

Lood

[%l

Uoor [V¿"]

r00

tZl'o

100

140.

r00

lzo.r

t

la" [4,¿.]

44s 447 44e

Uo",ioor. [V] U¿" ¡ppl" [%]

Check

t.o

ô,8

ú

0"9

o.G

ú

6

t.g

ú

I

Notes:

Poge

15 /

33

STATRON

Monogemenl Syslem

Title: Rouline ïest Report Prep.: order No.:

PKE

Apor.:

320827

system: I l0BDT500

Dote:

GEI

Ref. No. Q_07_00_'14_E Lost Vers.: 28.02.2016 Documenl No: 320827-03-CHG-0 Rev¡s¡on: 0 26.04.2017

12.08.201 ó

System log: Prep.:

VGR

Appr.: YRV

8 Seftings Chorger 2 Description 8.1 DIP Swilches ond Jumper 8.2 Firmwore

Item

rSpecified

Hordwore settings

See jumper list

IDR I ó

tootkil

Objecl file Softwore 8.3

Porometers of Boosl Doto

Disploy Menu

Version:

Deloy Boost-Floot Timed Boost Time Poromeiers of Monuol Doto

Disploy Menu

dc

343.

i0

Vo" qt filTer lO%lood

min

CURR

5 min 480 min

enobled

d

142.0 Vd" 103.9 Vd" ..v2;1,.$. 320.0 Ad" .å7¡,3....

Mox. Equolize Volloge Equolize stort voltoge

Mox. botlery current Equolize sofety timer

for info

Va. ot filter /0%lood Ao.

720 min

ø

Disploy Menu

Floot voltoge

122.8 Vd"

Díschorge level I Dischorge level2 Dischorge level3 Mox. bottery current

I 17.8 V¿" I I0.0 vdc

94.6 Vd. 320.0 Ad.

High floof voltoge Low floot voltoge

125.0 vd" I ]5.0 vd"

lHigh flool deloy

...t,t.I, Z::

72O min

ofter moins foult current or voltoge conlrolled tîme conlrolled time conirolled

Poromelers of Doto

I

ú

enobled

Floqf to boost volioge Boost to flool voltoge Floot lo boosl current Boost to flooi current

Auto boost control

8.5

4.19.0

138.3

Boost sofely Iimer

c

.,-'.- ..'.'--.:

ggg.o vd" 0.0 vd" 25ó Ad. 9ó Ad.

volloge conÌrolled ,voltoge conlrolled rcurrent controlled icurrent controlled

Remorks

0.0

Boost voltoge

Moins foult deloy

8.4

5.1

Check

time conlrolled

.lP.".h... vo. ot filter ll%lood

åà,3....

oo"

0 sec

Noles:

l';ï /33

I

Monogemenl Syslem

STATRON

Ref. No. Q-07-00-14-E

Title: Routine Tesl Reporl

PKE

Prep.: order No.:

Dote: 12.08.2016

Appr.: GEI

320827

syslem: I l0BDT500

Losl Vers.: 28.02.2016 Documenr No: 320827-03-CHG-0

System Tog:

Prep.:

Appr.: YRV

VGR

Poromelers of Dolo

8.ó

Volloge

high

(OFF volue) nominol low (OFF volue) high (OFF volue) nominol low (OFF volue)

53.0 50.0 47.0 477.2 415.0 352.7

I

26.04.2O17

hysteresis l%

Hz Hz Hz

hysteresis l%

V""

hysleresis 5%

v"" vac

hysteresis 5%

ø

8.7

Nominol voltoge Nominol current Mox current limilotion Mox. output voltoge Min. outpul voltoge Emergency voltoge Mox outpul deloy 8.8 Disploy longuoge 8.9

0

ø

I

Frequ ency

Revision:

lPorometers of Porollel

1

\oo% 102%

shutdown olorm low (OFF volue) shutdown Disploy Menu Disploy Menu

10.0

dc

450 Ao. 459 Aa.

40.0 94.0 21.0 5

t,!1,?,. no.

V¿. Vo"

Vo. sec

Englísh

ø ú

Notes

17

33

Monogement System

STATRON

Ref. No. Q-07-00_14_E

Title: Routine Test Report Prep.: order No.:

PKE

Dote: 12.08.2016

Appr.: GEI

Options Chorger

Documenl no:

Syslem Tog:

320827

sysrem: 1 I0BDT500

I

Lost Vers.: 28.02.2016

Prep.:

Appr.: YRV

VGR

Rev¡sion:

f,fQ$l/-Qf,-CHG-0

0

I

26.04.2017

2

9.1 Moin Breokers:

ïype

Description

Chorger input DC breoker

Fuse+switc

F10+Sl

F4+52

RoIing Selting 200 A

h

Fuse+switc 1

ó30 A

h

HMI

Irh: NA

lm: NA Irh: NA

l.:

NA

Monitoring Door Term Mimic

X10:4,44-NO

Mimic

xl0:4/,4&No

Xì0:6,4ó

NC

xì0:49jGNc

Check

t

Remorks Terminols in DCDB Terminols in DCDB

ø

9.2 Options Description Blocking of boost chorge

Type

Setting

HMI

Monitoring Door Term.

Bottery Room

Check

Remorks

ø

Fon Foilure

Cobinet interior lighl

with door swilch

Supply: 240V AC

Cobinel spoce heoter

lhermostot conlrolled

Supply: 240V AC Setting: 25"C

ø

Power plug

british stondord

Supply:24OV AC

ø

9.3 Anolog or Digilol lnslrumenls Descriplion

Ronge / config

Dimension

72x72

Item

Check

Remorks

g

l90" / !15%

w

AC lnput Voltoge

0-500 Voc

-Plt

AC lnpui Current

0-250 Aoc

-P12

Phose Selector Swiich

V/A-Seleclor

-SV/SA

ø

DC Voltoge

0-200 Vdc

-Pt

M

DC Curreni

0-800 Adc

-P2

ú

Bottery Current

400-0-400

-P3

ø

Notes:

Poge

18 /

33

STATRON

Monogemenl System

Title: Rouline Tesl Reporl PKE Appr.;

Preo.:

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/201ó

Dote: 8/12/2016

GEI

orderNo.: 320827

system Tog

syslem: I 108DT500

Prep.:

Documenr No:

Appr.: YRV

VGR

Revision:

320822-03-CHG-0 i

0

26.O4.2O17

9.4 Cooling Description

Item

Cooling method

Specified

Forced cooling

check funct of fons

Chec! Remorks

d

9.5 Bottery Breoker Box 2 9.5.1 Meconicol

/ visuol check

Description

Item

Specified

Dimensions

ó00x800x300

Breoker box color

RAL 7032

Protection degree

outside

tP54

wilh open doors

tP20

Coble entry component stickers

Lobeling

position numbers

t

Check

Remorks

t

bottom

ø ú

spot check

ø

9.5.2 Elechicol check

Descriplion Bottery

breoker

Type

Fl+Sl

Fuse+switc h

Roting Setting 400 A

Moni Door

lrh: NA

Check Remorks

ø

lm: NA

Aux/Sig

9.5.3 Anolog or Digilol lnslrumenls

Description

Ronqe / confio

Dimension

72x72190o/!1.5%

Boltery Voltoge

0-200 Vdc

Item

Check

Remorks

ú -Pl

9.ó Lomp indicolions BATTERY ISOLATOR ON/FUSE OK

LAMP

GREEN

HI

ø

Notes

Poge

19i3s

STATRON

Monogement System

Title: Rouline Test Report Prep.: PKE Appr.:

Ref. No. Q_07-00-14-E

Dote: l2/08/2016

GEI

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

l0 l0.l

Lost Vers.: 2/28/2016 Documenl No:

Appr.: YRV

VGR

Rev¡sion:

320822-03-CHG-0

0

26.04.2O17

Humon Mochine lnlerfoce (HMl) Chorger 2 Mimic diogrom

v2 V1

V3

V5

v4

Pos.

Vì

v2 V3

Descri

iRectifier Moins lnput Rectifier Rectifier Operotion

Mode Y4

V5

Boltery

Rectifier Outpul

Function Rectifier moins input OK Rectifier moins input foilure

Check Remork

Lit-up Lit-up Rectif ier operoling correcTly Lit-up Rectifier foilure, blocked or OFF Lit-up Floot chorge operotion Lif-up Boost chorge operolion Lit-up Monuol chorqe oþerotion Lit-up Bottery OK ond BCB Lit-up Bottery in dischorge or in Lit-up Botl.disconnected or tesi foiled Lit-up

closed

tesT

Rectifier oulpul OK Rectifier output noi OK

green red green red green

oronge red green

Ø

ø ø

Option Option

oronge

red Li l-up green LI t-up red

ø

Notes:

20/33

I

STATRON Title: Routíne Tesl Report Prep.: PKE Appr.:

Monogemenl Syslem Ref. No. Q-07-00-14-E

Dole: 8/12/2016

GEI

orderNo.: 320827

System Tog:

syslem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2016 Document No:

Appr.: YRV

VGR

Rev¡s¡on:

320827-03-CHG-0

0

26.04.2017

10.2 Alorms

Description Moins Foult Fuse Blown High Temperoture

Overlood High Output Voltoge Low Output VolÌoge Chorging Foult Fon Foilure Open Breoker

lnput

Item AI

V m ú ø, td ú,

M A3 A4 A5 Aó A7 A8 A9

Open Open Output Br. Open

w

Forced cooling A9l;LCD Row

Br.

Botlery

Check Remork

Specified

I

492;LCD Row 2 A93;LCD Row 3 Al I sec Common Alorm Boltery Foulty Al2 sec Bottery Chorger Foil Al3 sec Bottery room ventilolion foilure Al4 sec A.17 - sec Control Error Loop - sec A32 Common Alorm Br.

Rectifier OK Bottery Dischorge Dischorge Level I Dischorge Level 2 Dischorge Level 3 Bottery Chorge

I

+A93+n{S

I

l+tng

I

A92+A7+523+lng0+ln92 A2+A3+A5rAó+A7+A8+A9

|

lng0 tv1

ø

d

SI

S2l;LCD Row

ø

I

S22;LCD Row 2 S23;LCD Row 3

w

S3

53I;LCD

Boost Chorge

S32;LCD S33;LCD

Monuol Chorge

.w

+A93+n(SÌ )+Al 7

s2

Floot Chorge

Bottery OK Bottery under Test

At +A2+A3+A4+A5+Aó+A7+A8+A9+A9

ø ú r't Ø

d ø

ø

d

s4 s5 INGO

INGI ING2

V Bottery room ventilotion foilure DVR foilure (emergency level)

boltery symmetry

ú.

w

Notes

21/33

I

STATRON

Monogemenl Syslem

Title: Rouline Tesl Report PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dqte: 8/12/2016

GEI

orderNo.: 320827

System Tog:

sysfem: I 108DT500

Prep.:

Lost Vers.: 2/28/2016 Document No:

Appr.: YRV

VGR

Rev¡s¡on:

320827-03-CHG-0

0

I

26.04.2017

10.3 tED ond Disploy

Description

Item

Specified

LED Test

Disploy meosurments

10.4 tED ponel LED

Check Remork

Test-button on HMI

LED

funclion test LEDI -LED I 0 loctivoted)

ú

lnpul / Output

function

ú

/ Alorm configurqlion Color

LED I

red

LED2

green

Detoils

n

AC moins foilure AC Moins ON

/ Heolthy

LED3

green

Floot Chorge

LED4

yellow

Boost Chorge

LED5

red

Chorger Foilure

LEDó

red

Chorger High DC Voltoge

LEDT

red

Chorger Overlood

LEDS

red

Rect.

LED9

red

Chorging Foult

LEDIO

red

Bottery Tesl Foilure

/ Bottery Fuse Foilure

configurotion AI

configurotion n

I

configurotion: s3r

configurotion: s32

configurolion: A2+A3+A5+Aó,A7+A8+A9t +A93+n(S I )*Aì 7

configurotion: A5

configurotion: A4

configurotion: M+A9 configurotion: A7

configurotion: At9

Deloy Check Remork U

ú

0

ú

0

Ø

0

ø

30

IZ

30

ø ø

30 0 0 0

ø Hord coded obj.file

Notes

Poge

22

/33

STATRON

Monogement System

Title: Roufine Test Reporl Prep.: PKE Appr.: order No.:

Ref. No. Q-07-00-14-E

Dote: 8/12/2016

GEI System Tog:

320827

system: I l0BDT500

Prep.:

Appr.:

VGR

YRV

Lost Vers.: 2/28/2016 Document No: 320827-03-CHG-0 Rev¡sion: 0 26.04.2017

I

10.5 Alorm Reloy cord DescripTion r

0.5.r Alorm reloy cord

K

Detoils

Reloy

I

(ARCI)

instolled

lsecl

Reclifier ok

RLI

Moins Foull

RL2

U/V Level for chonge over

RL3

( RL4: RL5 RLó

r

0.5.2 Alorm reloy

ca¡d2

(ARC2)

Deloy Check Remork

configurolion sl configurotion AI

configurotion s22

RLI

Dischorge level 3

RL2

Common Alorm

RL3

Bottery foully

RL4

Bottery chorger foilure

RL5:

Bottery room ventilotion foilure

RLó:

0 0

configurolion configurotion

d

configurolion

instolled

Moins foult

rl

lsecl

configurotion AI

configurotion s23

configurotion

All configurotion A12

configurotion A13

configurotion A.14

0

0 0 0

0 0

d

Notes:

Poge

23

/s3

STATRON

Monogement System

Title: Routine Test Report PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dote: 12/08/2016

GEI

orderNo.: 320827

System Tog:

sysrem: I l0BDT500

Prep-:

Dolq

It. vtn U,^

=

+10%

Toleronces

Uo. Ud.

I I

/

t1

=

I

7

50

%

lot

Stotic Meosurement:

=

0% Lood

@

full

fìt^lo.

[V""]

lì"

I

? (

246,1

6.6

J

U^^*

lood à

80.0 %

^.o

- 3.1 % acc.t]c

A^^ lConditions:

lt.

lÀ"l

U¡^

^^-

=

3x

U¡.t [Va"]

tzz.

s,,.* lkvAl

60146-1-t17.4

4]5 V^^

l¿" [4.r"]

Pl"

r.r lkwl

P,r"

U¿"¡..r"

lkwl

[Vl

225.0

Þtr.

n

A". lConditions:

U'" [V""]

(Ð J

l%1

U¡^^^-

=

Check l%1

ú

3x4]5 V^-

/

Si^

r"r [kVA

z,l

24,.4

G

244-8

rs. L

24?,7

.1$.t

4s.e

122.1 YA.

Un^,n^^,

Rectifier input

J

122.1 Y^-

U^^, u^^,

ô.¿

0-ôe :

/

Pb,, [kw]

I 50% Lood

l^'n

c.l

"-

^^^"*

Sysfem

Rectifier oulput

J

122.1 Vd" 137 .6 V

Ubot ftoot

AC inpul volloge nom. qnd DC floot volloge

0.0

24s.1 z{e .q

(.)

vdc

I

450 A^^

I

Stotic Meosuremenls Chorger 2

Ui^

N J

l0

Ud" no-

ln-

Hz

Rectifier input J

Appr.: YRV

VGR

-10%

2 % kmsl

,i^.to <

l.l

l^,+

Vo.

3x 415

nom

*^,

Lost Vers.: 2/28/2016 Document No: 320827-03-CHG-0 Revis¡ôn: 0 26.O4.2017

System Pi^r"r [kWl

a(

PFi.

,,€7ç

n[%l

\t3.J P,"..

Rectifier output Uoor [V¿.]

rcl-e

la. [4,¿.]

22e.9

Pd. [kw]

27. I

fkwl

Check U¿.,¡oot"

r-?-

[VI

f%]

r. ¿l

g

d

Noles

24/33

Monogemenl System

STATRON

Ref. No. Q-07-00-14-E

Title: Routine Tesl Report Prep.:

PKE

Dole: 8/12/2016

Appr.: GEI

orderNo.: 320827

System Tog:

system: I l0BDT500

Prep.:

Dqlo Uin

no.

U,^ r^,

Toleronces

= =

/

=

l0O% Lood

:

450.0

I

lorfur rood >

Fìr^r-.^^^^

A"^ lConditions:

Revision:

tt vbot flool tt \Jhñt h^^.t

l0 vdc

450 A"-

In-

2% kmsl

U^^.,^^,- <

Document No:

Appr.: YRV

VGR

Ud. no.

lt%

ttvdc

l^,r

/

3x 415 Voc 50 Nz +lOT -lO%

Lost Vers.: 2/28/2016

lr [A."l

J

23s.6

t0s.8

c\ J

?42-.

ló6.s

J

246.7

E

si^ r"r

78-

[V¿"]

U,^^^-

=

3x 415

V^- /

tzr,L

137

.6

V

^.

122.1

Un^,n^^,

vd.

lkvAl

o

P¡^r"r

lkwl

çs.z

PF¡'

o.?qc

nl%1

ü5.+ Ph.. [kwl

[A."1 ]

44s

\22.1 Vd"

SvsTem

lol,L In"

_ -

I

26.04.2017

Õcc.tÉC 6)t4ó-1-t17.4

Recfifier output

U¡.t

0

8O.O %

- 3.1 %

Rectifier inpul U'" [V."1

320822-03-CHG-0

P.," [kwl

54.

4

U¿"

¡..r"

t-T

[Vl

Check l%1

f.4

3,9

ø

Notes

2sl33

STATRON

Monogemenl System Ref. No. Q-07-00-14-E

Title: Routine Tesl Report Prep.:

PKE

Dole: 8/1212016

Appr.: GEI

orderNo.:320827

system

sysrem: I l0BDT500

Prep.:

Dolo

3x4ì5 Vo"

Uin no.n U,^ *^,

+10%

/

/

50

Hz

Lost Vers.: 2/28/2016

fog:

Document No:

Appr.: YRV

VGR

l"^

o7

lot

320827-03-CHG-0

0

tt vbot flool ¡t _ Uh^+ h^^c+ -

I l0 vdc 450 A"^

Ud. no.

-10%

Rev¡sion:

122.1 Vd" 137

,6

V

Toleronces

Uo. Ud"

1

=

ri..to <

1

/o

2 ú /o lrms)

full

lood 2

80.0 % - 3.1 %

l'lt^¡o.^^"o

I

26.04.2017

"^

occ.tEC óO146-1-t/7.4

I1.2 Check of exheme condilions: lnpuf Vo U¡n

l0

+

-in /o

Uin

no.

U¡"

-."

r0

/o

OP Mode

Lood [%l

L

floot 122.1v

r00

tzl-L

240

.s

monuol

r00

14c)

2ó4

,J

100

ru\.2

216

141.9 V

floot 122_t V

Ur,.r [V.¡"]

3

la" [Ac"]

U¿. ,iool" [V] U¿. ¡ool. [%]

45ç

d.s

o.7

4q+

1.3

0.0

4qq

l'-9

l.t

Check

ú ú

t

Notes

26/33

STATRON

Monogement System

Title: Rouline Tesl Report Prep.: PKE Appr.:

Ref. No. Q-07-00-14-E

Dote: l2/08/2016

GEI

orderNo.: 320827

System Tqg

sysrem: I l0BDT500

Prep.:

l2 l2.l

Appr.: YRV

VGR

Diode Volloge Regulotor

(DVR)

Moin Dolo Conditions/Limils

Rotinqs Ud. no-

Lood

I

Ulooo lloo¿

lovr Steps

l0

vdc

122.1 Vd"

Ud.

l3z.ó vd.

boosl

Ubol.no-.

103.2 Vdc

U¡,.r .l¡."¡

87.72 V¿," 93.5 Vdc

I l0 vd. 1ó0 fu.

Uloqd min. Ulood mox.

ló0 fu.

llood

3 Steps

Remork

Udc noot

I

:

min

-15% +10%

2l .0 vd. 1ó ,\.

l= min lood throuoh DVR to Þrove V-drop)

Sketch Uo.

î l

o-

12-1-2

I

Diode Voltoge Regulotors (DVR) I

System

l2.l.l

Lost Vers.: 2/28/2016 Document tro: 320822-03-CHG-0 Revision: 0 26.04.2017

Ulooo

t\ ', l./l

l

Itoo¿

lesl Mode

minimum conditíon

moximum condition ré0

6

Mode

U

FIoot

122.1

Mode

u¿. [V¿.]

Boost

137.6

{t6

-o

z\.1

122.1

t\s.6

ló Urooa [V¿.]

ì20 .o

[A*i.]

23.?

u¿. [V¿.] 137.6

Uroo¿

[V¿.]

Irt'. >

t6 mode

tss--9

V

-l

lroo¿

lrooa

[Ac.]

ts(.s tó0

Mode ;Bottery

chk Remork

U

103.2

\o3-o

2.o,ç

103.2

l0l .L

tTS.¡

Notes:

Poge

27

/33

STATROil

Monogemenl System

Title: Routine Tesl Reporl PKE Appr.:

Prep.:

order No.:

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016 Documenl No: 320827-03-CHG-0 Revis¡on: 0 26.04.2017

Dole:8/12/2016

GEI Syslem Tog:

320827

syslem: I l0BDï500

Prep.:

12.2 Dlode Volloge Regulotor

(DVR)

Rotings Ud" not

System

Chorger

Lood DVR

Appr.: YRV

VGR

Moln Dolo Conditions/Limits

I

l0

vdc

Remork

Ubot.no..

122.1 Yd" 137.ó Vdc 103.2 vdc

Uoot.¿iscn

8772 Yd"

Udc ftool Udc boost

Ulooa

I l0 vdc

Ulood min.

93.5 Vdc

-ts%

lloo¿

I

ó0 A*j" ló0 Au.

Ul...l -."

l2l .0 V,r" ló fu.

+10%

lovn

ltoodmin :

l= min lood throuoh DVR lo prove V-drop)

3 Steos

Steps

1

12.2.3 Sketch U¿"

Utoo¿

llood

12.2.4Tesi

Mode

m¡nimum condiïion

Mode

Un" [Vn"l

Floot

122.1

Mode

u¿" [va"]

Boost

137.6

Mode

U.r" [V.r.l

Bottery

mode

r

03.2

Ur^.¡ [Va"l

It6-el U¡oo¿

[V¿.]

(¿o"o _u'""0 [Vqc]*

moximum condition

l'^"n [4""1

22.7' lloo¿ [A.1"]

25.6

122,1

ua" [v¿"] 137.6

l'.^, [4".1

lsZ.: Zo.L

U^" [Vn.l

t

U.r" [V¿.1

103.2

U,"^" fVn"l

Ir5.L Ul.o.l [V.1"]

Ite.o

oI

1,.^" [4".1

1.16. o

lro.¿

[Ar"l

ls9

Ur^.¡ [Va.l

I

chk Remork

0

ú

ú

In^¡ [A¡"1

t53

J

ú

Notes:

Poge

28

/33

SI TRON

Monogement System

Title: Routine Tesl Reporl

PKE

Prep.:

orderNo.: 320827

System Tog:

system: I l0BDT500

Prep.:

I

Ref. No. Q_07_00_14_E Lost Vers.: 2/28/2016

Dote: 8/12/2016

Appr.: GEI

Document No:

Appr.: YRV

VGR

Revision:

320827-03-CHG-0

0

I

2ó.O4.2017

3.1.3 lomp indicolions Lomp / color

llem

Check

INCOMER TRIP

Lomp

RED

Hil

I

Lomp

RED

Hl2/St2

ú ú

Lomp

RED

Hr3

FAIL

Lomp

RED

Hl4

ú ú

DCDB

]

LOW DC VOLTAGE

Lomp

RED

Hl5

ú

DCDB

I HIGH DC VOLTAGE

Lomp

RED

Hló

d

DCDB

I

FEEDER TRIP

Lomp

RED

Hl7

DCDB

I

+VE EARTH FAULT

Lomp

RED

Hr8

t

DCDB I -VE EARTH FAULT

Lomp

RED

Hl9

ø

LAMP TESI/RESET DVR FAIL ALARM

BLACK

sil

ú

Description DCDB

]

BATTERY

ELECTROLYTE LEVEL

LOW/RESET BATTERY

DVR

I

I

CIRCUIT FAULT

Remorks

t

13.1.4 Tronsducers

Tronsducer

-ul

lnput OV

ull

.3S.L v 118,0 v

voltoge

lnput

tll

Distribufion

current

'4mA

CT

r4's-.nn

16

-se

mn Output

/1 A¡ /5 Aø

t

4mA

OA

-u12

Remorks

Output

150 v 20 mA Meosuremen t 2 ooints

I

Dislribution

Tronsducer

Check

Ronge / Config

on

20 mA 250 A Meosurement 2 points

O.
l¿lg

aA

4

r3.z'

mA mA

w

Notes

30 /33

STATRON

Monogemenl Syslem

Title: Rouline Test Reporl Prep.: order No.:

PKE

Ref. No. Q-07-00-14-E

Dote: 8/12/2016

Apor.: GEI System

320827

system: I l0BDT500

13.2 Distribution

log:

Prep.:

ll0V

Lqst Vers.: 2128/2016 Document No:

Appr.: YRV

VGR

Revision:

320822-03-CHG-0

0

I

26.04.2017

DC

Roting/qly.

Descriplion Moin input breoker

Specified

Type Auxiliory Feeder type I Type Auxiliory Feeder ïype 2

Motorized MCCB

Check ró0 A

Aus./Sig. cont. MCCB Siq.

Remorks

ú

ó3A/3

t

32A/52

d

Contoct

ïype

MCB

Auxiliory

Siq.

Contoct

13.2.5 Options

Description

Specified

DC Eorth Foult

lT

DC Voltoge Reloy

lower/upper limil

Check

moins

30 mA

ú ø

lndividuol

over volToge limil over voltoge return under volioge limit under voltoqe return

t23.0

Remorks

v

r2t.0 v 93.5 V 98.5 V

ú

Cqbinel interior lighl

with door swilch

Cobinet spoce heoter

Supply: 240V AC thermo + hygro controlle Settinq: 25"C/80%"C

ú

Power plug

british stondqrd

ú

Supply: 240Y AC

240V AC

13.2.ó Meters ond monitoring

Description

Ronge / Confiq

Dimension

72x72/90a1!1.5%

Item

Check

Remorks

d

Distribution voltoge

0-l 50

v

-?4

ú

Dislribulion currenT

0-250 A

-P5

ú

Notes:

Poge

3r /33

STATRON

Monogemenl Syslem Ref. No. Q-07-00-14-E

Title: Rouline Tesl Report

PKE

Preo.:

DaIe:8/12/2016

Appr.: GEI

orderNo.: 320827

System Tog:

sysrem: I l0BDT500

Prep.:

Lqst Vers.: 2/28/2016 Documenl No: 320827-03-CHG-0 Revision: 0 26.04.2O17

Appr.: YRV

VGR

13.2.7 Lomp indicolions

Lomp / color

Item

Check

Lomp

RED

H21

ú

Lomp

RED

H22lS22

d

BATTERY 2 CIRCUIT FAULÏ

Lomp

RED

H23

ø

DVR 2 FAIL

Lomp

RED

H24

DCDB 2 LOW DC VOLTAGE

Lomp

RED

H25

DCDB 2 HIGH DC VOLTAGE

Lomp

RED

H26

DCDB 2 FEEDER ÏRIP

Lomp

RED

H27

DCDB 2 +VE EARTH FAULT

Lomp

RED

H28

DCDB I2_VE EARTH FAULT

Lomp

RED

H29

LAMP TEST/RESET DVR FAIL ALARM

BLACK

Desc DCDB 2INCOMER BATTERY

TRIP

2 ELECTROLYTE LEVEL

LOWRESET

Remorks

ø ø ø ú

s2l

13.2.8 lronsducers

Ronqe / Confiq

Description Tronsducer

lnput OV

ull

-u21

Distribution

"9J-5v

ttf .6 v lnput OA

tll

-u22 Distribution

current

cl

/1

/s

Afl Aø

Remorks

4mA

v

20 mA Meosurernent 2 ooints 150

voltoge Tronsducer

Check Output

14-6 m¡

ß"2

mA

d

Output

4mA

250 A 20 mA Meosurement 2 points

ôA i 4rnn i46.s¡ i rs.; mA

{

Notes

32/33

I

Monogemenl System

STATRON

Ref. No. Q-07_00-14-E

Title: Rouline Tesl Report Prep.:

PKE

Dole: 12/0812016

Aopr.: GEI

orderNo.:320827

System Tog:

syslem: I 108DT500

Prep.:

l3 Distributions

Lost Vers.: 2128/201 6 Documenl No: 320822-03-CHG-O Rev¡sion: 0 26.04.2017

Appr.: YRV

VGR

I

I

l3.l Distribution I l0V DC Des

Specified

Rolinq/qly

Motorized MCCB

ló0 A

t

Motorized MCCB Aus./Siq. cont.

ró0 A

ú

MCB

63A/3

ø

32A/s2

t

Check Remorks

Moin input breoker Type Auxiliory Bus

Aus./Sig. cont.

Coupler

Type Auxiliory

Feeder type

I

Type Auxiliqry

Sig.

Contoct

Feeder lype 2 Type Auxiliory

MCB Sig. ConToct

13.1.1 Oplions

Description

Specified

DC Eorth Foull

lT

DC Voltoge Reloy

lower/upper limit

t

Check Remorks 30 mA

moins

lndividuol

ø

over voltoge limit over voltoge return under volloge limil under voltoge return

123.0

12t.0

v v

93.5 V 98.5 V

LZ.I..:.9....... V

!L!.:..e..

$å.'.{. J..8..,S

Cqbinet interior lighl

with door switch

Cobinet spoce heoler

Supply: 240v AC thermo + hygro controlle Seiting: 25'C/80%

Ø ø

Power plug

british stondord

ø

Supply: 240V AC

240V AC

13.1.2 Meters ond moniloring

Description

Ronge / Config

Dimension

72x72/90"/!1.5%

Item

Check

Remorks

ú

Distribution voltoge

0-r 50

v

-P4

Distribulion current

0-250 A

-P5

t ú

Notes:

Poge

29

/33

Monogemenl System

STATRON Title: Routine Test Reporl PKE Appr.:

Prep.:

Ref. No. Q-07-00-14-E

Dole: l2/0812016

GEI

crderNo.: 320827

System Tog:

system: I 108DT500

Prep-:

l4

VGR

Appr,: YRV

Losf Vers.: 2/28/2016 Document No: 320822-03-CHG-0,| Revision: 0 26.04.2017

lnslrumenl lisl lnsfrument Nome

Clomp Meter / Fluke 345

Seriol No

Col. Expire Dote

217

2. /or I

13L

5.zo(s

5or

Z, Cotl

Clomp Meter / Chouvin Arnoux Fl5 Clomp Meier / Chouvin NnouxF2T Mullimeter / tluke 87 Multimeter Flvke 177 Multimeter / Fluke 23 Multimeter

/ tluke

175

Multimeter / Fluke 8ZV Mulfimeter / Fluke 187

Multimeler Flvke

177

Multimeler / tluke 87 Scopemeter

/

Fluke 125 001

Agilent 31472A Oscilloscope / Le Croy Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo WIl30

Metrel M12094 ETL ATS 4OO

Notes:

Poge

33

/33

Annexure-1 Fronl PonelMlMlC Flow

ir-H.,r

:.:

-H:l ":ì

t-:.-H.|¡,:

-HJr,,;:

-H.i

-H.1t.r.r

-H

li

r.r

-H

_1,::1

-H.l i

r_,

r.

llem H31

RECTIFIERHEALÏHY.CHARGER'I

Green

H32

52 CLOSED-CHARGER

Green

H33 H34

BYPASSED

Green Green

BYPASSED

Green

H3ó

BYPASSED

Green

H37

Green

H38

Green

H39

Green Green

H31

RECTIFIERHEALTHY-CHARGER 2

52 CLOSED-CHARGER 2

Green

H33

53 CLOSED-BPB 2

Green

H34 H35

BYPASS STEP 2 DVR 2 BYPASSED

Green Green

BYPASS STEP 3 DVR 2 BYPASSED

Green

53 CLOSED-BPB

]

I

]

DVR

BYPASS STEP 2 DVR BYPASS STEP 3 DVR

I I I

lncomer I on

BUS COUPLER INCOMER

ON

SI CLOSED-CHARGER 2

BYPASS STEP

I

-H.:ilj

;i

-H.lir

ii-HiI

DVR 2 BYPASSED

DCDB Incomer 2 on

ii

-H.1

-HJ:

-HJ"1

lomo color

DCDB

rJ

j-H',t

Green

Descriolion SI CLOSED-CHARGER

I

-H.j i

,.i

-t.i

BYPASS SÏEP

C'

H35

H32

H3ó N37 H38

Check Remorks

E ú ú

[1

ø

tû

g ø ø

rn

ø ø

FI

ø ø

g g

ANNEXURE-2

INTERTOCK CHECK

Condilion of operotion

Sl No

Seleclion of 52

OA

Auto

ON

ON

OFF

QB

QC

Check

Ø

I

Normol operoTion

2

Under voltoge ol chorger

bus

Aulo

OFF

ON

ON

3

Chorgerl+ Botteryì bus voltoge reqches nominol floot voltoge ofter under voltoge

Auto

ON

ON

OFF

ú) ú

Under voltoge ot DCDB busl

Aufo

OFF

ON

ON

ú

DCDB I bus volloge reoches nominol volloge ofler under volloge situotion

Auto

ON

ON

OFF

m

ON

ON

OFF

l+ Botteryl

Remorks

Monuol resel

situotion 4

t

6

Moins foilure (Both Chorgers)

7

Under voltoge of chorger 2+ Bofiery 2 bus

Auto

ON

OFF

ON

ú

Chorger 2 + Bottery 2 bus voltoge reoches nominol floot volloge ofter under volloge situoiion

Aulo

ON

ON

OFF

rú

Under voltoge ot DCDB bus 2

Auto

ON

OFF

ON

Ø

Aulo

ON

ON

OFF

I t0

Auto

DCDB 2 bus voltoge reoches nominol vol.toge

ofler under voltoge siiuotion

tt

it

When chorger

Lood

Monuol

ON

OFF

ON

ú

12

When chorger 2 is selected with 54 to feed Lood

Monuol

OFF

ON

ON

ú

I is selected with 54 to feed

Monuol resei

Monuol reset

Monuol reset

BDT Manual

CHAPTER 8.3

FACTORY ACCEPTANCE TEST REPORT

(

STATRON

Monogemenl System

Title: Foclory Acceplonce Test PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

Dote: | 2/O8/2O16

Prep.:

crderNo.: 320827

LosT

ìystem: I l0BDT500

Prep.:

Tesl Eñg¡neer

Appr.: YRV

VGR

Dote:

Vers.: 2128/2015 320827-02

Document No:

Syslem Tog:

Revision:

OA Check:

0

07.07 -2017

Þole:

Foctory Acceplonce Tesl Report r r 0BDT500

132/33/r rkV JUMN SS Mitsu bishi Electric Description

SeriolNo

Chorger Chorger 2

320827-02-CHG-01

1

DVR

Corporotion

y'aeNo. ¡"/*

320827-02-CHG-02

I / Distribution

320827-02-DVR-0 r 320827-02-DVR-02

DVR 2/ Dislribution Fuse Box I Fuse Box 2

320827-02-BPB-01

320827-02-BPB-02

MAIN DATA

lnput voltoge lnput frequency

3x 415 50

Vo.

Hz

I l0 vdc 122.1 Vd. 137.6 Vd.

Nominol outpul voltoge Floot voltoge Boost voltoge

Monuolchorge Nominoloutput current Boifery chorging cunent

141 .9

+10% +5%

t

È\rytF? :,lÉh EKXÅ!-arJ Signoture: ' {;U runcrron

-5%

Vo.

320.0 Ad. Ni-Cd

8ó cells

Dote:

Acceplonce fesls performed Stotron AG

-10%

450

Bottery type No. of cells

Nome: _

/ /

Client /Gonsultenf Nome: AL&red A\suutùdi

Function: ptaoei^s Signoture:

t:Ë:rt

lO /

o:rl\ r:-

Client / Enduser Se-n$Uf ,J.,lome:

J.

t p.

!il:f,] 1.$*$+ A

\+ Poge

1/27

STATRON

Monogement System

Tifle: Foclory Acceplonce Test

PKE

Prep.:

Ref. No. Q-07-00-ló_E

Dote: l2/08/2016

Appr.: GEI

crderNo.: 320827

System Tog:

tystem: I l0BDT500

Prep.:

I

Documenr No:

VGR

rppr.: fQ\r/

Revis¡on:

320827-02

0

07.O7.2017

Visuol lnspeclion & PhysicolVerificolion Description

Item

l.l

Component check

Moin componenls

1.2

Cobinet configurotion

dimensions door hinges cut outs

1.3

Cobinet colors

.4

Proteclion Degree

.5

Cobinet steel thickness

1.6

Coble Entry Glond plotes

1.7

Rotíng Plote

Wire color code

Notes

Check

Specified

Rémorks

refer to single line

diogrom

(SLD)

see drowings

{

inside

RAL ZO32 RAL 7032

bose frome

{

RALTOI 2

outside

1.8

Lost Vers.: 2/28/2015

tP4l lP20 open doors

IV

l.Smm

bottom stondord

{

(yes)

{ Phose Ll Phqse L2 Phose L3

Yellow

Neutrol Protective eorth

block green/yellow

DC+ DC-

block

l¿'

Red Blue

Red

t.w Poge

2 /27

STATRON (

Monogemenl Sysfem

Title: Foclory Acceptonce Tesl PKE Appr.: GEI

Ref. No. Q_07-00_ló-E

Doïe:12/08/2016

Prep.:

orderNo.:320827

System

sysrem: I l0BDT500

Prep.:

log:

Lost Vers.: 2/28/2015 Documenl No:

Appr.: YRV

VGR

Rev¡sion:

320827-02 07.07.2017

0

2 Meosurement orrongement 2.1 Block diogrom

Uuot

-

2.2 legend Symbol U¡n

AC input voltoge

tvl

Uo"

DC voltoge

tvl

lrn

AC input cunent

tAI

lo.

DC current

tAl

[kVA/kW]

Po.

DC power

lkwl

Ur¡p

:DC voltoge ripple

Sin/Pin

Pfin

fn

Notes:

I

Symbol Description

Description

AC înput

power

AC input power AC input

foctor

frequency

tl [Hz]

tvl

Uoot

DC boTtery

voltoge

tvl

l¡ot

DC boltery

current

tAl

¿4

1' Poge

3 /27

(

STATRON

Monogement Syslem

Title: Foclory Acceptonce Tesl PKE Appr.: GEI

Ref. No. Q-07-00-16_E

Dote: l2/O8/2O16

Prep.:

order No.:

Lost Vers.: 2/2812015 Document No:

Syslem Tog:

320827

syslem: I l0BDT500

Prep.:

Appr.: YRV

VGR

Revis¡on:

320827-02

0

07.O7.2017

3 High Volloge & lnsulolion Test 3.1 Test description on 3.1.1 High

3.1.2

Remorks

Test

voltoge {HV) IECóO14ó

lnsulotion tesl ofler HV rEcóor4ó

2.8 kV DC / I min Q_08_00_25_E

ocTive / eorth

Tesl

500vDc > 500kQ

octive / eorth

I

Test 2

Q_08_00_2s_E

-løPa/

/¡æ.Jn'tnu ^v

"\

3.t.3 Eorth continuiiy test

lcheck of eorlh connections

visuol check

Tesl 3

3.1.4 Eorth scheme

DC circuil

none - flooting

Test 4

--.-)#)l-'t

3.2 System comporlmenfs

Comportment Chorger I

Test

320827-j2-CHG-O\

tr

I

Tesi 2

Test 3

T

T

Chorger 2

DVR

Remorks

l

320827-02-CHG-O2

I / Distribution

320827-02-DVR-0

Test 4

T

I

r

T

DVR 2/ Distribulion 320827-O2-DVR-02

ñ

Fuse Box I

T

320827-O2-BPB-O1

Fuse Box 2 320827-02-BPB-02

Notes:

T

T

J ^þw:f \t Poge

4 /27

('

STATRON

Monogement Syslem

Title: Foclory Accepionce Tesl Prep.: PKE Apor.: GEI

Ref. No. Q_07_00_16_E Lost Vers.: 2/28/2O15

Dote: l2/O8/2O16

crderNo.: 320827

Syslem Tog:

ìyslem: I l0BDT500

Prep.:

DocumenlNo: Appr.: YRV

VGR

Revision:

320827-02 07.07.2017

0

4 Setlings Chorger I

4.1

Descri

Item

Specified

Porometers of Boosl Dolo

Disploy Menu

enobled

Boost voltoge 4.2

Porometers of rMonuol Dolo iMqx. Equqlize Voltoge

Check",'

139.3 vd"

Disploy Menu

42.O

V

\åfrÛ u"

ot filier /O%lood

(

enobled 1

t

Remorks

for inlo

d.

i

4.3

Porometers of Botlerv Dolq

122.9 Ydc !.2.2:?. vo. otfilter /0%laad 320.0 Ad" .:32.n...0.

Floot voltoge

4. ./

Mox. bottery current 4.4

Porometers of Dqtq Nominol currenT Mox current limitotion Emergency voltoge

Nofes:

É

Disolov Menu

Disploy Menu 450 Auc 459 fuc 21.0 vd"

100% 102% low (OFF

volue)

lã

t,

bt \1

l-ï /27

(

Monogement System

STATRON Title: Foclory Acceplonce Tesl Appr.: GEI PKE

Ref. No. Q-07-00-16-E

Prep.:

Lost Vers.: 2/28/2015

Dote:12/O8/2O16

crderNo.: 320827

System Tog:

ìystem: I l0BDï500

Prep.:

Document No:

Appr.: YRV

VGR

Rev¡sion:

320827-02 07.07.2017

0

5 Options Chorger I 5.1 Options Descriplion

Setting

rTYPe

Bottery room

Blocking of boost chorge

HMI

\/

ventilotion

Monitoring Door Term.

{

thermostot controlled

Remorks

Y

a/

Supply: 240V AC Cobinet spoce heoter

Check

Supply: 240V AC Setting: 25'C

{

Supply:240V AC

5.2 Anolog or Digitol lnslrumenls lDescriplion

Ronge

Dimension

72x72/90" lxl.5%

/ config

Check

Item

AC lnput Volloge

0-500 Voc

-Pl

AC lnput Current

0-250 Aoc

-Pt2

V

Phose Selector Switch

V/A-Selector

-SV/SA

Jrz

DC Volloge

0-200 Vdc

-Pl

V

DC Current

0-800 Adc

-P2

Boltery Cunent

400-0-400

-P3

Limit

Meosure

Remg¡ks-

I

V

5.3 Noise Level Description Mox. sound pressure

ol

Notes:

1m dislonce, I m h

Check

Remorks

t

¿

Poge

6 /27

Monogement Syslem

STATRON Tiile: Foctory Accepfonce Tesl PKE Appr.: GEI

Ref. No. Q_07-00_ló-E

Dote: 8/12/2016

Prep.:

orderNo.: 320827

System

syslem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2015

fog:

Document No:

nppr.; fQ\rr

VGR

Revis¡on:

320827-02 07.07.2017

0

5.4 Botlery Breqker Box I 5.4.1 Mecqnicol

/ vísuql check

tDescription

pecified

llem

Dimensions

Check

ó00x800x300 RAL 7032

oulside with open doors

Protection degree

Coble entry component stickers

ÌLobeling

posilion numbers

{ (

tP20

IT

botiom

(

spot check

IY

tP54

RC¡mcrKs

5.4.2 Elechicol check Description Bottery

breoker

Type F

I +S I

Fuse+switc h

Roting Selting 400 A

HMI

Monitoring Door Term-

Irh: NA

l-:

NA

L.¿'

"/

Check

R

emork"

{

Aux/Sig.

Check

Remqd
5.4.3 Anolog or Digitol lnshumenls n

Dimension

Bottery Voltoge

Ronge

/ confiq

Item

Y

72x72/90"/!1.5% 0-200 Vdc

-Pl

5.5 Lomp indicqllons BAÏÏERY ISOLATOR ON/FUSE OK

Notes:

LAMP

GREEN

Hì

-1 t

\-w

t¡'o\tt

l-ï /27

STATRON

Monogement System

Title: Foclory Acceptonce Tesl PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

Dote: l2/O8/2Q16

Prep.:

order No.:

Document No:

Syslem Tog:

320827

system: I l0BDT500

Prep.:

Lost Vers.: 2/28/2015

Appr.: YRV

VGR

ó Humon Mochine lnlerfoce (HMl) Chorger

Revis¡on:

320827-02 07.07.2017

0

1

ó.1 Mimic diogrom

v2 V1

V3

V5

v4

rDescr¡

on Rectifier Moins lnput

v2

Rectífier

OK Rectîfier moins inpul foilure Reclifier operoting conectly

Reclifier Operotion

Rectifier foilure, blocked or OFF Lit-u red Flool chorge operofion Lit-up green

Pos.

Mode v4

V5

Notes:

Bottery

Rectifier Output

Function Rectifier moins inpuï

Check

VI

Boosl chorge operotion Monuol c Bottery OK ond BCB closed

Lit-up green Lit-up red Lit-up green

Lit-up oronge

Option

red Lit-up green

Option

Bottery in dischorge or in test Lit-up oronge red Bott.disconnected or test foiled Rectifier output OK Lit-up green Rectifier o not OK Lit-up red

.-¿':::::

Þ

1 CJ

\+

Poge

8 /27

(

STATR'N

Monogemenl System

Title: Foclory Acceplonce Tesl PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

Dofe: 8/12/2016

Prep.:

crder No.:

Lqst Vers.: 2/28/2015 DocumentNo: 320827-O2

System Tog:

320827

iysfem: I l0BDT500

Prep.:

nppr.:

VGR

fft\r/

Revision:

0

07.07.2017

ó.2 tED qnd Disploy Item

Description LED Test

Test-builon on HMI

Disploy meosurments

lnpul / Outpul

6.3 tED pqnel

Color

(.

Description

LEDI

red

LED2

green

AC Moins ON

LED3

green

Flool Chorge

LED4

yellow Boosi Chorge

ú

it

funclion

AC moins foilure

/ Heollhy

Chorger Foilure

red

Chorger High DC Voltoge

LEDT

red

Chorger Overlood

LEDS

red

Rect. / Bottery Fuse Foilure

LED9

red

Chorging Foult

LEDIO

red

Bottery Test Foilure

;

Deloy 'Check Remork

Deioils

red

LEDS

Noles

function test LEDI -LEDI 0 (octivoted) LED

/ Alorm configurqtion

LED

LEDó

Check Remork

Specified

configurotion:

0

AI

configurotion: n

configurotion

0

s3l

configurotion

0

s32

configurotion +A93+nlSl

configurotion A5

configurotion A4

configurolion A2+49

configurotion A7

configurolion A19

)+Al7

30 30 30 0 0 0

Hord coded

obj.file

1. Ì"$+ \+ Poge

9 /27

Monogement System

STATRON Title: Foclory Acceptonce Test PKE Appr.: GEI

Ref. No. Q-07-00-16-E

Dote: 8/12/2016

Prep.:

orderNo.: 320827

System Tog:

syslem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2015 Document No:

Appr.: YRV

VGR

Revision:

320827-02 07.07.2017

0

ó.4 Alorm Reloy cord

Descriplion 6.4.1

Alorm reloy cord

Reloy

I

(ARCI)

Detoils

instolled

[sec]

Rectifier ok

RLI:t-./-

lMoins Foult

Rl2

U/V Level for chonge over

RL3:

t-z á

AI

configurotion: s22

inslolled

l-'

configurotion

RLI

Dischorge level 3

U./ s23 configurotion: RL3: c-/ a -All

BotTery foulty

RL4:.

U./'

Bollery chorger foilure

RLS:

C--

BtO:

/

Bottery room venlilolion

Notes

4\ffi" ç\o*\'"

A1

configurotion

Rl2:.

foilure

0

[sec]

Mqins foult

'/

n

configurotion

RLó:

Common Alorm

U

configurotion

RL5:

2 (ARC2)

configurotion: sl configurotion:

configurotion

RL4:

6.4.2 Alorm reloy cqrd

Deloy Check Remork

configurotion A12

configurotion

Al3 configurotíon

Al4

0 0

0 0 0 0

€=-

Poge

r0 /

27

Monogement Syslem

STATR,ON Title: Foctory Acceptonce Test PKE Appr.: GEI

Ref. No. Q-07_00_ló_E

Dole: l2/08/2016

Prep.:

order No.:

Uin

no.

Uin

t.r

= -

Document No:

System Tog:

320827

system: I l0BDï500

Dolo

Losl Vers.: 2/28/2015

Prep.:

3x 415

+10%

Toleronces il_ vdc

!1

/

-10%

1.1"..-

=

%

flol

)

Voc

/

50

Ud" no,n

Hz

2 % (rmsl

Udc r¡nnte <

Appr.: YRV

VGR

full

lood

Revision:

1]0 vdc 450 A.r"

Ubot rtoot

Uh.î h...t

320827-02 07.07.2017

0

= =

122.1 Y¿. 137.6 Y ¿.

80.0 %

fll.l"r..".

- 3.1 % Õcc.tlc 6ot46-t-t

/7.4

7 Stotic Meosuremenls Chorger I 7.1 Slotic Meosuremenl lour

=

l0O% Lood

:

@

AC input volloge nom. qnd DC floot volloge

450.0

fu.

lConditions:

Reclifier

Uin

no,

=

3x 415

Vo"

/

122.1 V,t",

Uoor Root

System

i

P

ì { \

M

+

4I

rôb

+

(3

lo

T +

t3

1oe

cfl

s

6q-+k L+,+t,. 77 'fi wvl

0

lz

85't1 Pross

Reclifier Uoot [Va.]

l7L,

l¿. [A¿.] I

[kw]

7 ,tI r

Pd" [kw]

55'38'2- l t,\?v

æNotes:

Z

I

"

C

þs#

r,.1.t\r* Poge

il /27

Monogemenl Sysfem

STATRON

("

Title: Foclory Acceplonce ïest PKE Aopr.: GEI

Ref. No. Q-07-00-ló-E

Dote: 8/l 2/2016

Prep.:

order No.:

U¡"

Prep.:

3x415Vo.7

U¡n nom

+10%

+^l

Toleronces

/

tt udc

_

!1

U^.

<

2

',^^,^

Document No:

System Tog:

320827

system: I l0BDT500

Dolo

Lost Vers.: 2/28/2O15

50Hz

Appr.: YRV

VGR

-10%

Ud" not In-

%

loI

1

^^-

7 kmsl

full

l0

450

lood à

Revision:

vdc

Ubot ftoot

A¡.

Uh^i h.^.t

320827-02 07.07.2017

0

= =

122.1 Y¿c

137-6Y¿"

80.0 % - 3.1 %

occ. tÉC óot

4ó-I -t

/7.4

7.2 Check of exlreme condilions: Un

lnput Voltoqe

Ui. -¡n

+

[V""1

l0%

2t6

)2t['

Uin

no-

240

2+o

Uin

-o"

264

2-lol*

l0

Noles

d

/o

OP

Modei Lood

floqt 122.1V

mqnuol 141 .9

floot 22

V

[%l

r00 r00 100

U¡.t

[V.1"

It-l."V

lzs"1

l¿" A._

U¿. n""r" [V] Ud",ioor"

[%]

Check

e

/¡ço 0.ß?l

4so l,ool o'î\y''l q-

lzz,T +so

I,gl2 l.

a-rr\*\t\ þ$q Poge

12/27

STATRON

Monogement Syslem

Title: Foclory Acceplonce Test PKE Appr.: GEI

Ref. No. Q*07-00-ló-E

Doie: l2/08/2016

Prep.:

orderNo.: 320827

System Tog:

system: I l0BDT500

Prep.:

Losl Vers.: 2/28/2015 Documenl No:

Appr.: YRV

VGR

Revision:

320827-O2

0

07.07.2017

8 Setlings Chorger 2 Descripiion Porometers of 8.t Boosl Dqlq

Item

Specîfied

Disploy Menu

enobled

Boost voltoge

8.2

138.3 Vdc

8.4

{

.\fitj

vo" ot filter / 0% lood

Porometers of

Monuol Dolo

Disploy Menu

Mox. Equolize Volioge 8.3

Rem

enobled |

Porometers of

Dqlq

for info

42.0 v d"

{

Displov Menu

Floot voltoge

122.9 vdc

Mox. bottery current

320.0

..r.!¡c.f

vo. ot filler / 0% lood

fu.

"å')r""'

ru'

450 Adc 459 fuc l2l .o V¿.

ftf-1.-

o".

Porometers of

Dqlq Nominol currenl Mox current limitotion Emergency volloge

Notes:

Displov Menu 100% 102%

low

[OFF

volue)

\+

'oge

l3 /

27

STATRON I

Monogement Syslem

Title: Foclory Acceplonce Tesl PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

Dote: l2/O8/2O16

Prep.:

crderNo.: 320827

Syslem

iystem: I l0BDT500

Prep.:

Lost Vers.: 2/28/2015

fog:

Document No:

Appr.: YRV

VGR

Revision:

320827-02 07.07.2017

0

9 Options Chorger 2 ?.1 Moin Breokers:

Description Chorger

inpuf

Roling Setting

Type Fl0+S

I

Fuse+swilc

200 A

h

HMI

Monitorino Door Term

rlh' NA

l.j

Mimíc

NA

NO Xì0:45,4ó-

Check

v

Remorks

ferminols in DCDB

9.2 Options

Descriplion Blocking of boosl chorge

Type

S

etlin s

HMI

Monitoring Door Term

Boltery room

Check

Remorks

{

ventilotion

Cobinet interior light

with door switch

Supply: 240V AC

Cobinet spoce heoter

thermostot controlled

Supply: 240Y AC Setting: 25oC

Power plug

brilish stondord

Supply:240V AC

V (

9.3 Anolog or Digilol lnslrumenls Ro

DimensÌon

Notes:

Check

Item

( (

72x72/90"/!1.5%

AC lnpul Voltoge

0-500 Voc

-Pl

AC lnput Cunent

0-250 Aoc

-Pt2

{

Phose Selector Switch

V/A-Selector

-sv/sA

É

DC Voltoge

0-200 Vdc

-Pl

V

DC Current

0-800 Adc

-P2

Bollery Current

400-0-400

-P3

ÈÐ

Remorks

I

t 1

\'1r

Poge

14/27

(

STATRON

Monogement System

Tille: Foctory Acceplonce Ïesl PKE Appr.: GEI

Ref. No. Q-07-00_16-E

Dote: 8/l 2/2016

Prep.:

order No.:

Syslem

320827

system: I l0BDT500

Lost Vers.: 2/28/20l'5

log:

Prep.:

Document No:

nppr.:

VGR

Revision:

!Q\,/

320827-02 07.07.2017

0

9.4 Noise Level

Description Mox. sound pressure

Meosure

Limit

Remqrks

Check

Remorks

G\"t Y

70 dB(A)

ot lm distonce, lm height

Check

?.5 Botlery Breqker Box 2 9.5.1 Meconicol

/ vlsuql check

Description

Item

Dimensions

ó00x800x300

Breoker box color

RAL 7032

outside with n doors

Protection degree

6

r

tP54

tP20

Coble entry

tr'

bottom component stickers

Lobeling

on numbers

spol check

9.5.2 Electricql check

,Description Bottery

breoker

Type

Fl+Sl

Fuse+switc h

Roting Selting 400 A

HMI

Monitorino Door Term

Ir¡i NA I

NA

Check

Remorks

{

Aux/Sig.

Check

Remorks

?.5.3 Anolog or Digilol lnslrumenls

Description

Ronqe / confiq

Dimension

72x72/90" /!1.5%

Bottery Voltoge

0-200 Vdc

Item

-P

9.ó Lomp indicqlions BATTERY ISOLATOR ON/FUSE OK

LAMP

GREEN

HI

Noles:

<)

\ \\\D?\ ''

Poge

rs /

27

(

STATRON

Monogemenl Syslem

Title: Foclory Accepfonce Test Prep.:

Ref. No. Q-07-00_ló_E

Dote: I 2/08/2016

.: GEI

PKE

orderNo.: 320827

Syslem Tog:

syslem: I l0BDI500

Prep.:

l0 l0.l

Lqst Vers.: 2/28/2015 Document No:

Appr.: YRV

VGR

Rev¡sion:

320827-O2

0

07.07.2017

Humqn Mochine lnlerfoce (HMl) Chorger 2 Mimic diogrom

v2 V1

V3

v4

Pos

D

VI

Rectifier Moins lnput

v2

Rectifier

V3

Rectifier Operotion

Mode v4

Bo ttery

V5

Rectifier Oulpul

Notes:

Funciion Rectifier moins inpul OK Rectifier moins in foilure Rectifier operoting conectly Rectifier foilure, blocked or OFF Floot chorge operotion Boost chorge operotion

Check Remork Lit-up green Lit-u red Lil-up green Lil-up red

LiÌ-up Lit-up Lit-up Lit-up Lit-up

green oronge red green oronge

Monuol chorge operolion Bottery OK ond BCB closed Bottery in dischorge or in lest Bott.disconnected or test foiled red Rectifier oulput OK Lit-up green Rectifíer nol OK red

€

{ Option

ã

l';ï /27

(

Monogement Syslem

STATRON Title: Foclory Acceptonce Tesl Prep.:

PKE

Ref. No. Q-07-00_ló-E

Dole: 8/l 2/2016

Appr.: GEI

orderNo.: 320827

System

system: I l0BDT500

Prep.:

log:

Lost Vers.: 2/28/2015 Document No:

Appr.: YRV

VGR

Rev¡sion:

320827-02 07.07.2017

0

10.2 LED ond Disploy

Description

Item Test-bulton on HMI

LED Test

lnput / Output

lDisploy meosurmenls

10.3 LED ponel

LED

Noles

ipecified function tesl

ChecklRçmqrk

LED

LEDI-LEDIO

¿4

function

/ Alorm confígurqlíon Color

Description

Deloils

LEDI

red

AC moins foilure

LED2

green

AC Moins ON

LED3

green

Floot Chorge

LED4

yellow

Boost Chorge

LED5

red

Chorger Foilure

LEDó

red

Chorger High DC Voltoge

tÊD7

red

Chorger

LEDS

red

Recf.

LED9

red

Chorging Foult

LED I 0

red

Bottery Test Fqilure

configurolion

/

n

configurotion s3l configurotion

Check Remork

0 0 0

s32

Overloqd ./

/ Bottery

AI

Deloy

Fuse Foilure

configurotion configurotion A5

configurotion A4

configurotion: A2+A9

configurotion: configurotion:

Al9

30 30 30 0 0

coded

0

obj.file

\"

Poge

17 /27

STATRIN

Monogement System

Title: Foctory Acceplonce Test PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

Dote: 8/12/2016

Prep.:

orderNo.: 320827

Syslem Tog:

sysrem: I l0BDï500

Prep.:

Lost Vers.: 2/28/2015 Document No:

Appr.: YRV

VGR

Revision:

320827-02 07.07.2017

0

10.4 Alorm Reloy cord

Description

Reloy

Detoils

instolled

10.4.1

Rectifier ok

RLI

Mqins Foult

RL2:

U/V Level for chonge over

RL3: RL4: RL5 RLó

10.4.2 Alorm reloy cord

2 (ARC2)

RLI

Dischorge level 3

RL2

Common Alorm

RL3

Bottery foully

RL4:

Bottery chorger foilure

RL5

Bottery room ventilotion foilure

RLó

Notes:

Remork

[sec]

configurotion SI

figurolion

-/

A]

0 0

configurotion s22

configurotion configurotion configurolion

instolled

Moins foult

I Deloy

lsecl

configurotion AI

configurotion s23

0 0

configurolion

)/'

All configurotion A12

ø

configurotion

Al3 configurotion: 414

{>

0

aw Poge

18 /

27

Monogement Syslem

STATRON Title: Foctory Acceptonce Tesl PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

Dote: I 2/O8/2O16

Prep.:

order No.:

System Tog:

320827

system: I l0BDT500

Dolo Uin

= =

not

U,^ r^,

Prep.:

3x 415 +107"

Toleronces tt_ udc

U¡.,in^l^

I I

I

l.l

lo.r

Losl Vers.: 2/28/2O15 Document No: 320827-02

/

Vo.

/

t1

50

Hz

Ud.

no,,n

-10%

In...-

%

lot

2% lrmsl

<

Appr.: YRV

VGR

full

Revision:

= ll0 V¿. = 450 A¿"

lood à

f'ìi^t.r.^"o

B0.o % - 3,1 %

0

tt_ ubot floot ttUhdf hôôçt -

occ. tEc

601

07.O7.2017

Yd.

122.1 137

.6 v d"

46-t-t /7.4

Stqtic Meosuremenls Chorger 2 Slqlic Meqsurement

=

100%

Lood

:

@

AC inpul volloge nom. ond DC floot volloge

450.0

fu" lCondilions:

Uin

no.

=

3x 415

Vo. /

122.1 Vd"

Uuor r¡oot

Rectifier input P

P

ilf

r5' I

t*r

t#

?-:1. å

(,3

V

o,g¿

\o?

6Þ'\

\

\OE Rectifier U

tzì- Ì

Notes:

460

o2Èo

tvI

s ,\ st¡

\ ,o5

a

6 *\

Poge

19/27

STATR'N

Monogement System

Title: Foclory Acceplonce Tesl PKE Appr.: GEI

\

Ref. No. Q-07_00_16-E

Dole:.8/12/2016

Prep.:

orderNo.: 320827

System Tog:

system: I l0BDT500

Prep.:

Doto

= =

not

Uin

U,^ *^'

3x 4'l5

rlOT

Toleronces tt_ udc

Vo.

/

!1

/

50

Hz

-1O% %

2% kmsl

Ud" ,¡..to <

Lost Vers.: 2/28/2015 Documenr No:

eppr.:

VGR

l"^ ^^*

=

lol

)

Ud. no.

full

lood

l'lf.lo....o

ll0

Revision:

|Q\,/

vdc

Uborloot

450 A^^

U^^r

^^^",

320827-02 07.07.2017

0

= =

122.1 Ya" 137 -6 Y"-

BO.0 %

- 3.1 %

occ.tlcóot46-t-117.4

I1.2 Check of exheme condilions: U¡n

lnput Volloge [V""]

Uin min a7

10

+

/o

Uin

no-

Uin

*o*

r0

Notes

d

/o

2t6

fråk

240

?31"S

264

-zát;

U¡ot [V¿"]

OP

floot 122.1v monuol 141.9 V

floot I

22. I

r00

tz? g

100

\a2

100

\LZ}

l¿" [fu"]

{ut ¿

U¿. ,iool" [V] Udcdoore

oal

ù

Açs to(

\

++8 jrrl

ú

[%] Check

v

ßbl

t

\,b

t \+ Poge

20/27

("

SÌATRON

Monogemenl System

Tille: Foctory Acceplcnce Test PKE Appr.: GEI

Ref. No. Q-07-00-16-E

Dote: l2/O8/2O16

Prep.:

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

12 Diode Volloge Regulolors

l2.l

Diode Volloge Regulotor

Chorger

Lood

(DVR)

320827-02 07.07.2017

0

Mqin Dotq

l0

vdc

l0

Remork 122.1 Yd"

Udc ftool Udc boost

I37.ó Vdc

Ubot.no-.

103.2 vdc

U¡ot.¿¡r"¡'.

87.72 Vd. 93.5 Vdc I2l .0 v,r"

Utooa

I

Vdc

Ulood min.

ll..¿

ló0 Ad" ló0 fu.

Ul...l -."

-15%

+lo%

ló Adc : min (= min lood through DVR to prove V-drop)

ltood

3 Steps

Steps

l2.l.l

Revision:

|Q\rr

CondiTions/Limits I

lovn

DVR

Document Not

,lppr.:

VGR

(DVR) I

Rotings Ud" no-

System

Lost Vers.: 2/28/2015

Sketch U¿.

U¡oo¿

It'.,'

l2.l.2lesl

I

Mode

minimum condition

moximum condition

Mode Floot

Mode

122.1

137.6

Mode

uo" [V¿.]

mode

r¿2,0

tt¿,6

¿c]

lrooa [Au.]

122.1

l?l,t

\\1.6

137.6

t3+.1

t\5,t

Uroo¿

lroo¿

lv

Boost

Bottery

Notes

Utooc

chk Remork

103.2

l3 ?.5 Uroo¿

[Vo.l

\03.\

l2l, lroo¿

\ [Ar.]

\o3

u¿. [V¿.] r03.2

[Vo.]

toz.?

[Ar.]

lot.¿Ê

<.>

ð.

\\\

"

Poge

21/27

(-

STATRON

Monogement Syslem

Title: Foclory Acceptonce Ïesl PKE Appr.: GEI

order No.:

Ref. No. Q-07-00-ló_E Vers.: 2/28/2015

Dote:8/12/2016

Prep.:

Syslem

320827

system: ll0BDT500

fog:

Prep.:

12.2 Diode Volloge Regulolor (DVR)

LosT

Document No:

Appr.: YRV

VGR

320827-02

0

Revision:

07.O7.2017

-2Moin Dqtq Conditions/Limits

Chorger

I

Ud. no-

l0 vd.

Remork 122.1 137.ó 103.2 87.72

Udc rtoot Udc boost

Ubot.no-. Ubrot.li,"h

Lood DVR

l0

vdc

Utood

I

ll...l

ló0 A"r" ló0 fu.

loun

3 Steps

Steps

vdc Vd"

vd" Vd"

-1s% +10%

93.5 Vdc

Ulood min.

12].0 vdc

Ulood mox.

lroodm¡n

ló4,¿.

:

l= min lood lhrough DVR to prove V-drop)

12.2.3 Sketch U¡r:

Utoou I'ooo

12.2.4lesl Mode

minimum condition

Mode

ua. [V¿.]

Floot

122.1

Mode Boost

mode

[V¿.]

Iv

U

I T,1

U

122.1

tza.( I l?3

137.6

li*i{t13.

tE5

U

U

Mode Bottery

Uroo¿

chk Remork

moximum condition

137.6

lt

ú,o

\5?

s

l6l

tv

tæ.2

4

to32

\:+

ì

03.2

lol

Õ

Notes:

\-_

1'wPoge

22

/27

Monogement Syslem

STATRON Tille: Foclory Acceplonce Test

PKE

Prep.:

Appr.:

Ref. No. Q-07-00-ló-E

Dote: I 2/O8/2O16

GEI

orderNo.: 320827

System Tog:

syslem: I l0BDT500

Prep.:

Losl Vers.: 2/28/2015 Document No:

VGR

Appr.: YRV

Revis¡ón:

320827-02 07.07.2017

0

13 Distributions I

l3.l

Dishibution t lOV

DC

Description Moin input breoker Type Auxiliory Bus

Specified

Roting/qty

Motorízed MCCB

ló0 A

ú

ró0 A

V

ósA/s

w

32A/52

{

Check

Aus./Slg. cont.

Coupler

Type Auxiliory Feeder type Type

Molorized MCCB Aus./Sig. cont. I

Auxili

MCB Sig. Contoct

Feeder lype 2 Type Auxiliory

l3.l.l

Remorks

MCB Siq.

Contocl

Oplions Description iDC Eorth Foult DC Voltoge Reloy

Check

Specified lT

30 mA

moins

Remorks

(

lndividuol

lower/upper limit

v l2l .0 v

over voltoge limit over volfoge return under volloge limit return under

123.0

93.5 V 98.5 V

rÞ-

\ E\. \

Cobinet interior light

with door switch

Supply: 240V AC

Cobinel spoce heoter

thermo + hygro control

Supply: 240V AC Setlinq: 25"C/80%

Power plug

british stondord

24OV AC

å

,{

t t

13.1.2 Melers ond monitoring

Description Dimension

/ Confiq 72x72/90"1tl.5% Ronqe

llem

Check Remqrks

{

Distribulion volloge

0-r50

v

-P4

Distribution cunent

0-250 A

-P5

f

Notes

Poge

23

/27

('

Monogemenl Syslem

STATRON Title: Foclory Acceptonce Ïesl PKE Appr.: GEI

Ref. No. Q-07-00-ló-E

DoIe:8/12/201ó

Prep.:

order No.:

Lost Vers.: 2/28/2015 Document No:

Syslem Tog:

320827

system: I l0BDT500

Prep.:

Appr.: YRV

VGR

Revision:

320827-02 07.07.2017

0

13.1.3 lomp lndicolions

Check ,Remorks

Lomp / color

lfem

INCOMERÏRIP

Lomp

RED

Hll

I

Lomp

RED

Ht2/St2

Lomp

RED

Hl3

FAIL

Lomp

RED

Ht4

V

DCDB

I

LOW DC VOLTAGE

Lomp

RED

Hr5

(

DCDB

I

HIGH DC VOLTAGE

Lomp

RED

Hló

DCDB

I

FEEDER TRIP

Lomp

RED

Ht7

DCDB I +VE EARÏH FAULÏ

Lomp

RED

Hl8

DCDB I _VE EARTH FAULT

Lomp

RED

Hr9

LAMP TEST/RESET DVR FAIL ALARM

BLACK

D

,DCDB

I

BATTERY

ELECÏROLYTE LEVEL

ILOW /RESET BATTERY

DVR

I

I

CIRCUIT FAULT

sl

V

T> t í

I

t

I

13.1.4 Tronsducers

Description Trqnsducer

lnput OV

ull

-ult

\.

4mA

OA

-u12

ltAtl ls A ø

{

Output

lnpu't

tll

Notes

4mA

20 mA Meosurement 2 points mA V mA

Dislribution

Dislribulion

Remorks

Output

t50 v

volloge

cunent

Check

Ro

250 A 20 mA Meosurement 2 points mA A mA A

Õ

{

\+

Poge

24

/27

Monogement System

STATRON Title: Foctory Acceptonce Test Appr.: GEI Preo.: PKE

Ref. No. Q-07-00-16-E

Dote: 8/12/2016

orderNo.: 320827

Syslem Tog:

system: I l0BDT500

Prep.:

I

Lost Vers.: 2/28/2015 DocumentNo:

VGR

Appr.: YRV

Revis¡on:

320827-02 07.07.2017

0

3.2 Dislribution I lOV DC Description Moin input breoker Auxi

Check IóO A

Motorized MCCB

Type

Feeder type

Roting/qty

Specified

Remorks

N-

cont

Aus I

ïype

MCCB

Auxi

Si

ó3A/3

Confocf

Feeder type 2 Type Auxi

si

ß-'

32A/52

MCB

Contoct

13.2.5 Oplions

Check

Description

Specified

DC Eorth Foult

lï moins

IDC Voltoge Reloy

lower/upper limit

30 mA

Y

lndividuol

(

over voltoge limii over voltoge return under voltoge limit under e return

123.0

12t.0

v v

93.5 V ?8.5 V

\f-.t ' 1. v \.2.\.s.)... v ..Ç\$.,.b. v .1..k..rSr v

wifh door switch

Supply:

Cobinet spoce heoter

thermo + hygro control

Supply: 240v AC Setling: 25'C/80%"C

Power plug

british stondord

240V AC

Cobinet inlerior light

Remorks

24OV AC

V

w

v

13.2.ó Melers ond monitoring

Descriplion

Ro

Item

Dimension

72x72/90"1!1.5%

Distribution voltoge

0-l 50

v

-P4

Distribulion cunent

0-250 A

-P5

Remorks

Notes

\\ \'

''

Poge

2s/27

ST TR,ON

Monogemenl System

Title: Foctory Acceplonce Test PKE Appr.: GEI

Ref. No. Q-07_00-ló-E

Prep.:

order No.:

Dole: 8/l 2/2016

Lost Vers.: 2/28/2015 Document No:

System Tog:

320827

system: I l0BDï500

Prep.:

eppr.:

VGR

fB\,/

Revision:

320827-02 07.07.2017

0

13.2.7 Lomp indicollons

/ color

on

Check

Item

Lomp

RED

H21

Lomp

RED

H22/522

BATÏERY 2 CIRCUIT FAULT

Lomp

RED

H23

DVR 2 FAIL

Lomp

RED

H24

DCDB 2 LOW DC VOLTAGE

Lomp

RED

H25

DCDB 2 HIGH DC VOLTAGE

Lomp

RED

H26

V

DCDB 2 FEEDER

Lomp

RED

H27

{

DCDB 2 +VE EARTH FAULT

Lomp

RED

H28

DCDB 2-VE EARTH FAULT

Lomp

RED

H29

DCDB 2 INCOMER

TRIP

BAÏTERY 2 ELECTROLYTE LEVEL LOW/RESET

TRIP

iLAMP TEST/RESET DVR FAIL ALARM

Ell"

t t

{

V

s2l

BLACK

Remorks

13.2.8 lronsducers

Ronqe / Config

Description Tronsducer

lnput OV

ull

-u21

Distribution

Dislribution

4mA

v

Vi VI

lnput OA

tll

-u22

cunent

Remorks

20 mA Meosurement 2 points mA mA 150

voltoge Tronsducer

Check Output

/1

ls

A¡ Aø

Output

4mA

250 A 20 mA Meosurement 2 points mA A A mA

Notes:

s>

\\

\*

l';î /27

Monogemenl System

STATRON Tille: Foctory Acceplonce Tesl Prep.: PKE Appr.: GEI order No.:

Ref. No. Q-07-00_16-E

Dofe: l2/08/2016 System

320827

sysrem: I l0BDï500

Lost Vers.: 2/28/2015

log:

Prep.:

Documenl No:

VGR

Appr.: YRV

Revision:

320827-02 07.07.2017

0

l4 lnslrumenf lisl lnstrument Nome

Clomp Meter / Fluke 345

(-2t"2

Col. Expire Dote

Seriol No

WZ

ÕL,\2'!s\&

lAKro'4;

I

Clomp Meter / Chouvin Arnoux Fl5 Clomp Meter / Chouvin ArnouxF2T Multimeler

/

Fluke 87

Multimeter tluke 177

()L{

f'Qtf '2ô\1

Multimeter / Fluke 23 Multimeter

/

Fluke 175

Multimeter

/

Fluke 87V

Multimeter

/

Fluke

,l87

Multimeter Fluke 177 Multimeler

/

Scopemeter

Fluke 87

/

Fluke 125 001

rAgileni 31472A Oscilloscope I

le Croy

Oscilloscope / Yokogowo DL ló40 Powermeter / Yokogowo Wfl30 MefrelMl2094 l

ETL ATS 4OO

I I

Notes

ù

Page

27/27

('

Annexure-1 Fronl PonelMlMlC Flow.

i..t

-H.:

-H.,:

-H.i..

: -H:.)

-H

i

i) -H.t

t;;

Jr r;

_H -.r

:.':

-H.!d -H

jA

i--ì

r-'-'

:)

llem H3l

RECTIFIERHEALTHY.CHARGER I

Green

H32

52 CLOSED-CHARGER

Green

H33

Green Green

H34

BYPASSED

Green

H3ó

BYPASSED

Green

H37

Green

H38

Green

H39

S1 CLOSED.CHARGER 2

Green

H3r

RECTIFIERHEALTHY.CHARGER 2

Green

H32

52 CLOSED-CHARGER 2

Green

H33

53 CLOSED-BPB 2

Green

H34

Green

H35

BYPASSED

Green

H3ó

BYPASS SÏEP 3 DVR 2 BYPASSED

Green

H37

DCDB lncomer 2 on

Green

H3B

I

53 CLOSED-BPB I DVR 1 BYPASSED

BYPASS STEP 2 DVR BYPASS SÏEP 3 DVR

I I

DCDB Incomer 1 on BUS COUPLER INCOMER

BYPASS STEP

]

BYPASS STEP

2DVR 2

ON

DVR 2 BYPASSED

H35

Check

n

Remorks

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w V

V

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n/ V ú

ty

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Lomp color I

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Green

Descriolion SI CLOSED-CHARGER

I

-Hiij

'-L¡l.

.

-H i,l

BYPASS STEP

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I

ANNEXURE-2

INÏERLOCK CHECK

SlNo

Condition of operolion

Selection of s2

QA

QC

QB

l

Normol operoiion

Aulo

ON

ON

OFF

2

Under volloge ot chorger l+ Bolteryl bus

Auto

OFF

ON

ON

Auto

ON

ON

OFF

Chorgerl + Bolteryl bus voltoge reoches 3

nominol floot voltoge ofter under voltoge

Check

Remorks

W

Monuol reset

S2-

Monuol reset

V

Monuol reset

situotion 4

Under volloge ot DCDB busl

Aufo

OFF

ON

ON

5

DCDB I bus voltoge reoches nominol voltoge ofter under voltoge siiuotion

Aulo

ON

ON

OFF

6

Moins foilure (Bofh Chorgers)

Auto

ON

ON

OFF

7

Under voltoge ol chorger 2+ Bottery 2 bus

Auto

ON

OFF

ON

Chorger 2 + Bottery 2 bus voltoge reoches nominol floot volToge ofter under voltoge

Aulo

ON

ON

OFF

sifuotion

I

Under volfoge ot DCDB bus 2

Auto

ON

OFF

ON

t0

DCDB 2 bus volloge reoches nom¡nol voltoge ofter under voltoge sifuotion

Auto

ON

ON

OFF

il

When chorger

with 54 to feed Lood

Monuol

ON

OFF

ON

12

When chorger 2

selected with 54 to feed Lood

Monuol

OFF

ON

ON

I is selected is

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Monuol resei