5s Check Sheet
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Location
5S Check Sheet Score 1 2 3 2 2 3 1 2 1 Equipment 1 and 2 Machines 2 3 1 1 3 Location
3 4 5 6 7 8 9 10 11 12 13 Totals
2
16
2
Tooling Cabinet 0
4
3
2 Activity Board
2
5 10 9
3
Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
64%
Avg.
24
39
1.85
7
15
1.40
4
9
1.33
17
18
2.83
17
Totals
0
Totals
3 3 3
24 25 26 27
3 28 3 29 0
81
Score
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted
2
General
52
Items
22 2
Total Score
21
1 1 2
Tuesday, August 12, 2008
# 1
Date
2 15
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
52 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.85 Form # TBD Prod QA
SW
DB 12/05/2009
Location
5S Check Sheet Location
CNC Machines
Score 1 2 3 2 2 3 2 2 3 2 3 3 3 2 3 3 0 12 21
3 3 3 3
Tooling Cabinet
2 0
2 12
2
0
2
3 4 5 6 7 8 9 10 11 12 13
2
Items
81
Score
Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) CNC parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
89%
Avg.
33
39
2.54
14
15
2.80
8
9
2.67
17
18
2.83
Totals
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check 16 17
Totals
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22
24 25 26 27
3 28 3 29 0
72
Avg.
6 Totals
3 3 3 General
2
Total Score
21
3 3
Activity Board
Tuesday, August 12, 2008
# 1
Date
2 15
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
72 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 2.71 Form # TBD Prod QA
SW
DB 12/05/2009
Location
5S Check Sheet Score 1 2 3 2 2 2 2 3 3 3 Equipment 3 3 2 2 2 3 0 14 18 3 2 Activity Board 3 Location
0
2
2 3 4 5 6 7 8 9 10 11 12 13
Items
66
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed Forklift check sheet has been filled out on a daily basis Parts to be used have proper Staging Area that is identified and labeled Shelving has bin locations marked Miscellaneous items are not left out, floor, etc. All necessary items are identified and have designated area which are labeled Forklifts are clean and in good condition Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not in work area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22
6
Totals
24 25 26 27
2 15
57
Avg.
86%
Avg.
32
39
2.46
8
9
2.67
17
18
2.83
21
3 28 3 29 0
Total Score
Totals
3 3 3 2
General
Tuesday, August 12, 2008
# 1
Date
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
57 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
66 2.65 Form # TBD Prod QA
SW
DB
12/05/2009
Location
5S Check Sheet Location
Tooling Cabinet
Score 1 2 3 2 2 2 1 2 1
8
Activity Board 0
0
35
Items
42
Score
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
83%
Avg.
17
0
Totals
21
9
Totals
3 3 3
24
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22
25 26 27
2 15
Total Score
16
3 28 3 29 0
Tuesday, August 12, 2008
#
3 3 3
2
General
Date
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
9
15
1.80
9
9
3.00
17
18
2.83
Totals
35 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
42 2.54 Form # TBD Prod QA
SW
DB
12/05/2009
Location
5S Check Sheet Location
Machines
Score 1 2 3 2 3 2 2 1 2 2 1 1 2 3 2 3
4 5 6 7 8 9 10 11 12 13
2
16
6
0
1 1 1 3
81
Score
Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Avg.
60%
Avg.
26
39
2.00
8
15
1.60
3
9
1.00
12
18
2.00
Totals
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 21 22 0
0
Totals
3 3
24
2
25 26
1
27
2
28
1 2
49
Items
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
2 2 2
Total Score
17
1
General
3
Totals
1
Activity Board
2
3 14 9
Tooling Cabinet
Thursday, August 14, 2008
# 1
Date
29 4
6
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
49 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.65 Form # TBD Prod QA
RM
DB 12/05/2009
Location
5S Check Sheet Location
Machines
Score 1 2 3 2 2 2 2 1 1 2 2 2 2 2 2 2
Activity Board
2 3 4 5 6 7 8 9 10 11 12 13
2 22 0
Totals
2 2 2 2 2
16
0 10 0
Totals
Tooling Cabinet
0
51
Items
81
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
63%
Avg.
24
39
1.85
10
15
2.00
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted
3
9
1.00
14
18
2.33
21 22 0
0
Totals
3 3
24
2 2 2 2
General
Total Score
17
1 1 1 3
Thursday, August 14, 2008
# 1
Date
8
25 26 27 28
29 6
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
51 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.79 Form # TBD Prod QA
RM
DB 12/05/2009
Location
5S Check Sheet Score 1 2 3 3 3 3 2 2 2 2 Equipment 2 2 2 2 2 2 Location
0 20 9
Activity Board
1 1 1 3
0
2 3 4 5 6 7 8 9 10 11 12 13
Total Score
47
Items
66
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed Forklift check sheet has been filled out on a daily basis Parts to be used have proper Staging Area that is identified and labeled Shelving has bin locations marked Miscellaneous items are not left out, floor, etc. All necessary items are identified and have designated area which are labeled Forklifts are clean and in good condition Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not in work area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Avg.
71%
Avg.
29
39
2.23
3
9
1.00
15
18
2.50
Totals
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 21 22 0
0
Totals
3 3 3
24
2 2 2
General
Thursday, August 14, 2008
# 1
Date
6
25 26 27 28
29 9
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
47 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
66 1.91 Form # TBD Prod QA
LP
DB
12/05/2009
Location
5S Check Sheet Score 1 2 3 2 3 2 2 2 2 2 Equipment 2 2 2 2 2 2 Location
Activity Board
2 3 4 5 6 7 8 9 10 11 12 13
0 24 3
Totals
2 2 2 2 2
16
0 10 0
Totals
Tooling Cabinet
0
54
Items
81
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
67%
Avg.
27
39
2.08
10
15
2.00
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted
3
9
1.00
14
18
2.33
21 22 0
0
Totals
3 3
24
2 2 2 2
General
Total Score
17
1 1 1 3
Thursday, August 14, 2008
# 1
Date
8
25 26 27 28
29 6
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
54 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.85 Form # TBD Prod QA
MR
DB 12/05/2009
5S Check Sheet Score 1 2 3 2 2 3 1 2 1 Equipment 1 and 2 Machines 2 3 1 1 3 Location
3 4 5 6 7 8 9 10 11 12 13 Totals
2
16
2
Tooling Cabinet 0
4
3
2 Activity Board
2
5 10 9
3
Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
64%
Avg.
24
39
1.85
7
15
1.40
4
9
1.33
17
18
2.83
17
Totals
0
Totals
3 3 3
24 25 26 27
3 28 3 29 0
81
Score
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted
2
General
52
Items
22 2
Total Score
21
1 1 2
Tuesday, August 12, 2008
# 1
Date
2 15
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
52 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.85 Form # TBD Prod QA
SW
DB 12/05/2009
Location
5S Check Sheet Location
CNC Machines
Score 1 2 3 2 2 3 2 2 3 2 3 3 3 2 3 3 0 12 21
3 3 3 3
Tooling Cabinet
2 0
2 12
2
0
2
3 4 5 6 7 8 9 10 11 12 13
2
Items
81
Score
Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) CNC parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
89%
Avg.
33
39
2.54
14
15
2.80
8
9
2.67
17
18
2.83
Totals
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check 16 17
Totals
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22
24 25 26 27
3 28 3 29 0
72
Avg.
6 Totals
3 3 3 General
2
Total Score
21
3 3
Activity Board
Tuesday, August 12, 2008
# 1
Date
2 15
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
72 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 2.71 Form # TBD Prod QA
SW
DB 12/05/2009
Location
5S Check Sheet Score 1 2 3 2 2 2 2 3 3 3 Equipment 3 3 2 2 2 3 0 14 18 3 2 Activity Board 3 Location
0
2
2 3 4 5 6 7 8 9 10 11 12 13
Items
66
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed Forklift check sheet has been filled out on a daily basis Parts to be used have proper Staging Area that is identified and labeled Shelving has bin locations marked Miscellaneous items are not left out, floor, etc. All necessary items are identified and have designated area which are labeled Forklifts are clean and in good condition Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not in work area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22
6
Totals
24 25 26 27
2 15
57
Avg.
86%
Avg.
32
39
2.46
8
9
2.67
17
18
2.83
21
3 28 3 29 0
Total Score
Totals
3 3 3 2
General
Tuesday, August 12, 2008
# 1
Date
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
57 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
66 2.65 Form # TBD Prod QA
SW
DB
12/05/2009
Location
5S Check Sheet Location
Tooling Cabinet
Score 1 2 3 2 2 2 1 2 1
8
Activity Board 0
0
35
Items
42
Score
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
83%
Avg.
17
0
Totals
21
9
Totals
3 3 3
24
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 22
25 26 27
2 15
Total Score
16
3 28 3 29 0
Tuesday, August 12, 2008
#
3 3 3
2
General
Date
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
9
15
1.80
9
9
3.00
17
18
2.83
Totals
35 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
42 2.54 Form # TBD Prod QA
SW
DB
12/05/2009
Location
5S Check Sheet Location
Machines
Score 1 2 3 2 3 2 2 1 2 2 1 1 2 3 2 3
4 5 6 7 8 9 10 11 12 13
2
16
6
0
1 1 1 3
81
Score
Machine & Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Avg.
60%
Avg.
26
39
2.00
8
15
1.60
3
9
1.00
12
18
2.00
Totals
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 21 22 0
0
Totals
3 3
24
2
25 26
1
27
2
28
1 2
49
Items
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
2 2 2
Total Score
17
1
General
3
Totals
1
Activity Board
2
3 14 9
Tooling Cabinet
Thursday, August 14, 2008
# 1
Date
29 4
6
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
49 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.65 Form # TBD Prod QA
RM
DB 12/05/2009
Location
5S Check Sheet Location
Machines
Score 1 2 3 2 2 2 2 1 1 2 2 2 2 2 2 2
Activity Board
2 3 4 5 6 7 8 9 10 11 12 13
2 22 0
Totals
2 2 2 2 2
16
0 10 0
Totals
Tooling Cabinet
0
51
Items
81
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
63%
Avg.
24
39
1.85
10
15
2.00
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted
3
9
1.00
14
18
2.33
21 22 0
0
Totals
3 3
24
2 2 2 2
General
Total Score
17
1 1 1 3
Thursday, August 14, 2008
# 1
Date
8
25 26 27 28
29 6
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
51 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.79 Form # TBD Prod QA
RM
DB 12/05/2009
Location
5S Check Sheet Score 1 2 3 3 3 3 2 2 2 2 Equipment 2 2 2 2 2 2 Location
0 20 9
Activity Board
1 1 1 3
0
2 3 4 5 6 7 8 9 10 11 12 13
Total Score
47
Items
66
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed Forklift check sheet has been filled out on a daily basis Parts to be used have proper Staging Area that is identified and labeled Shelving has bin locations marked Miscellaneous items are not left out, floor, etc. All necessary items are identified and have designated area which are labeled Forklifts are clean and in good condition Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not in work area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Avg.
71%
Avg.
29
39
2.23
3
9
1.00
15
18
2.50
Totals
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted 21 22 0
0
Totals
3 3 3
24
2 2 2
General
Thursday, August 14, 2008
# 1
Date
6
25 26 27 28
29 9
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
47 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
66 1.91 Form # TBD Prod QA
LP
DB
12/05/2009
Location
5S Check Sheet Score 1 2 3 2 3 2 2 2 2 2 Equipment 2 2 2 2 2 2 Location
Activity Board
2 3 4 5 6 7 8 9 10 11 12 13
0 24 3
Totals
2 2 2 2 2
16
0 10 0
Totals
Tooling Cabinet
0
54
Items
81
Score
Floor is clean with NO trash, dirt, oil/air leak, dropped parts, and etc. All Hazardous areas are labeled and safety covers are installed General appearance of machine is good (No damage, wires tangled, etc…) Parts to be used have proper Staging Area that is identified and labeled Defect / Rework locations are clearly identified with proper color and labeled Unused Tooling/Miscellaneous items are not left out on machine, floor, etc. All necessary items are identified and have designated area which are labeled Inspection Device are kept at individual storage location that is labeled Binders / Paperwork's have proper labels/titles and have proper filing location Work Tables are in good condition, organized, and unnecessary materials are not kept Unnecessary items are not kept at the machine and surrounding area Processed Parts have proper staging location with labels All Chemicals are clearly identified
Required Dies/Tooling to be kept at this area has been identified Unnecessary Dies/Tooling are not kept 18 Dies/Tooling have individual storage location that is labeled 19 Dies/Tooling Inventory level (Max-Min) is identified at storage location 20 Dies/Tooling Inventory level is very easy to check
Avg.
67%
Avg.
27
39
2.08
10
15
2.00
Activity Boards are in good condition Activity Boards and items posted are organized and all have proper titles/labels 23 Activity Boards are up to date and unnecessary materials are not posted
3
9
1.00
14
18
2.33
21 22 0
0
Totals
3 3
24
2 2 2 2
General
Total Score
17
1 1 1 3
Thursday, August 14, 2008
# 1
Date
8
25 26 27 28
29 6
Fire Extinguishers location are identified and not blocked with any objects Lightings for the area are in great condition All Flammable chemicals are stored properly in Flammable Storage Cabinet Unnecessary items are not kept in this Area Cleaning Supplies are in good condition & has designated storage area that is labeled Carts/Hand Lifts have proper storage location that is labeled
Totals
54 1
2
3
Room for big improvement 2 or more lines need improved System should be created System should be reviewed
Needs some improvement only 1 line needs improved Good system in place but not carried out
Meets or surpasses requirement All lines meets requirement
81 1.85 Form # TBD Prod QA
MR
DB 12/05/2009
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