9820-sp-pi-001~1 Piping & Valve General Specification

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 1 of 166

OYONG DEVELOPMENT PROJECT PHASE II ONSHORE PROCESSING FACILITIES (OPF) GRATI



DOCUMENT TITLE : PIPING AND VALVES GENERAL SPECIFICATION

DOCUMENT NO: 9820-SP-PI-001

THIS DOCUMENT CONSISTS OF TOTAL :

166

UNAUTHORIZED COPYING OF THIS DOCUMENT IS NOT PERMITTED.

PAGES PROJECT ENGR

REV

DATE

PURPOSE

ORIGINATOR

CHECKER

A

3-Mar- 08

IDC

BRO

TJ

ALD/JB

PS/ ES

B

19-Mar-08

IFR

BRO

TJ

ALD/ JB

PS/ ES

C

21-Apr-08

IFA

BRO

TJ

ALD/ JB

PS/ ES

C1

07-May-08

RE-IFA

BRO

TJ

ALD/ JB

PS/ ES

0

26-May-08

AFC

BRO

TJ

ALD/ JB

PS/ ES

VH/ NEB

1

19-Jan-10

AS-BUILT

TG

RD

PS / LC

JN/ LC

NEB

CONTRACTOR

COMPANY

DATE

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 2 of 166

RECORD OF REVISIONS THE REVISIONS LISTED BELOW HAVE BEEN INCORPORATED IN THIS COPY OF THE DOCUMENT REV. No.

SECTION

PAGE NO.

DESCRIPTION OF CHANGES by

A

All

All

ALD, PLG, BD, TJ, IMP, PS, RDW, and STR

B

All

All

DNK

C

5.0,

20, 28, 33, 37, 38, 45

DNK

65, 165 1

25, 39

AS BUILT

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 3 of 166

CONTENTS 1.0

SCOPE .................................................................................................................................. 5

2.0 2.1

REFERENCES ...................................................................................................................... 5 CODES & STANDARDS .............................................................................................. 5 2.1.1 American Society of Mechanical Engineer ...................................................... 5 2.1.2 American Society for Testing and Material ...................................................... 5 2.1.3 American Petroleum Institute ........................................................................... 6 2.1.4 British Standard ................................................................................................. 6 2.1.5 Manufacturers’ Standardization Society .......................................................... 7

2.2 2.3

2.1.6 National Association of Corrosion Engineers ................................................. 7 SANTOS ENGINEERING STANDARD ........................................................................ 7 PROJECT DELIVERABLE ........................................................................................... 7

3.0 3.1 3.2

TECHNICAL REQUIREMENTS............................................................................................. 9 GENERAL .................................................................................................................... 9 PIPES ......................................................................................................................... 10 3.2.1 Carbon Steel Pipes .......................................................................................... 10 3.2.2 Austenitic Stainless Steel Pipe ....................................................................... 11

3.3 3.4

3.2.3 Galvanized Steel Pipe...................................................................................... 11 PIPE FITTINGS .......................................................................................................... 11 FLANGES AND FLANGES JOINT............................................................................. 12 3.4.1 Flanges ............................................................................................................. 12 3.4.2 Bolting .............................................................................................................. 13

3.5

3.4.3 Gaskets ............................................................................................................ 13 VALVES ..................................................................................................................... 14 3.5.1 General ............................................................................................................. 14 3.5.2 Ball Valves ....................................................................................................... 15 3.5.3 Globe Valves .................................................................................................... 15 3.5.4 Check Valves ................................................................................................... 16 3.5.5 Gate Valves and Through Conduit Gate Valves ............................................ 16

3.6

3.5.6 Butterfly Valves ............................................................................................... 16 SANTOS ACCEPTANCE OF PIPE, VALVES AND FITTINGS .................................. 17

4.0

VALVE SPECIFICATION – NUMBERING SYSTEM ........................................................... 18

5.0

PIPE SPECIFICATION AND SERVICE SUMMARY ............................................................ 20

6.0

PIPING BRANCH CONNECTION ....................................................................................... 22

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 4 of 166

APPENDIXES: APPENDIX – A ............................................................................................................................. 23 APPENDIX – B ............................................................................................................................. 68 APPENDIX – C ........................................................................................................................... 158 APPENDIX – D ........................................................................................................................... 161

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 5 of 166

1.0

SCOPE This specification defines the minimum requirement for design, material selection, inspection and testing of piping and valve materials for Wellhead Platform (WHP) and Onshore Processing Facility (OPF) of the Oyong Phase-2 Development Project, in addition to company available specification.

2.0

REFERENCES The latest edition of the following Codes, Standards and Project Specification shall form part of this specification.

2.1

CODES & STANDARDS

2.1.1

American Society of Mechanical Engineer

2.1.2

-

ASME B1.20.1

Pipe Threads, General Purpose

-

ASME B16.5

Pipe Flanges and Flanged Fittings (NPS ½ Through 24)

-

ASME B16.9

Factory Made Wrought Steel Buttwelding Fitting

-

ASME B16.10

Face-to-face and End-to-end Dimension of Valves

-

ASME B16.11

Forged Steel Fittings, Socket Welding and Threaded

-

ASME B16.20

Metallic Gaskets for Pipe Flanges – Ring Joint, Spiral-wound and Jacketed

-

ASME B16.21

Non Metallic Flat Gasket for Pipe Flanges

-

ASME B16.25

Buttwelding Ends

-

ASME B16.34

Valves – Flanged, Threaded and Welding End

-

ASME B16.36

Orifice Flanges

-

ASME B31.3

Process Piping

-

ASME B31.8

Gas Transmission and Distribution Piping System

-

ASME B36.10

Welded and Seamless Wrought Steel Pipe

-

ASME B36.19

Stainless Steel Pipe

American Society for Testing and Material -

ASTM A53

Standard Specification for Pipe, Steel, Black & Hot Dipped, ZincCoated Welded and Seamless.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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REV. 1 Page 6 of 166

2.1.3

2.1.4

-

ASTM A105

Carbon Steel Forging for Piping Components

-

ASTM A182

Forged or Rolled Alloy Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High Temp. Service

-

ASTM A193

Alloy Steel and Stainless Bolting Materials for High Temperature Service

-

ASTM A194

Carbon and Alloy Steel Nuts for Bolts for High Pressure & High Temperature Service

-

ASTM A216

Carbon Steel Casting Suitable for Fusion Welding for High Temperature Service

-

ASTM A234

Pipe Fittings of Wrought Carbon Steel for Moderate and Elevated Temperatures

-

ASTM A269

Seamless Stainless Tubing

-

ASTM A312

Seamless and Welded Austenitic Stainless Steel Pipes

-

ASTM A358

Austenitic Cr-Ni Pipe for High Temperature service

-

ASTM A403

Wrought Austenitic Stainless Steel Piping Fittings

American Petroleum Institute -

API Spec 6D

Specification for Pipeline Valves (Gate, Plug, Ball and Check Valves)

-

API Spec 6FA

Specification for Fire Test for Valves

-

API Std 594

Wafer and Wafer-Lug Check Valves

-

API Std 598

Valve Inspection and Testing

-

API Std 599

Steel and Ductile Iron Plug Valves

-

API Std 600

Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries.

-

API Std 602

Compact Steel Gate Valves

-

API Std 607

Fire Test for Soft-Seated Quarter Turn Valves

British Standard -

BS 2995

Specification for Socket and Screwed Valves

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 7 of 166

2.1.5

2.3

MSS SP-99

Instrument Valves

National Association of Corrosion Engineers -

2.2

Specification for Steel Ball Valve

Manufacturers’ Standardization Society -

2.1.6

BS 5351

MR 0175

Sulphide Stress Cracking Resistant Metallic Materials for Oil Field Equipment

SANTOS ENGINEERING STANDARD -

1515-50-G001

Design Guide for Piping

-

1515-50-G002

Design Guide for Valves

-

1515-50-G003

Pipe Support System

-

1515-50-G006

Design Guide for Hot Tapping

-

1515-50-G007

Gas and Oil Gathering System

-

1515-50-G008

Tie In (Golden) Welds

-

1515-50-S001

General Piping and Valves

-

1515-50-S002

Specification for Plant Pipe

-

1515-50-S003

Specification for Hot Bends

-

1515-50-S004

High Pressure Line Pipe

PROJECT DELIVERABLE -

9820-SP-PR-006 Corrosion Estimation and Materials Selection Study

In case of conflict between this specification, its associated specification, data sheet, the codes and standards, the Vendor shall bring the matter to Purchaser‟s attention for resolution and approval in writing. Should any conflict occur as the application of these regulations, data sheets and specifications, the order of precedence shall be as follows: -

Government Legislation, statutory Codes and Regulations

-

Data Sheets and Drawings

-

This Specification

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 8 of 166

-

Project Specifications

-

Industry Standards and Codes

Any deviation from the requirements of this specification, its attachments and the referenced codes and standards shall be stated in the quotation. In absence of such a statement, full compliance shall be assumed.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 9 of 166

3.0 3.1

TECHNICAL REQUIREMENTS GENERAL Pressure/temperature ratings of flanged components DN15 through DN600 are based on ASME B16.5 and ASME B31.3. All pressures indicated in the Piping Class Specification are gauge values unless noted otherwise. Piping shall be designed to suit the most efficient and economical layout equipment. Arrangements shall provide for servicing or removal of instruments, pump casings and rods, exchanger bundles, compressor pistons, and other integral equipment parts, as well as to provide access to manholes and access openings. All piping component wall thicknesses stated in the Piping Class Specification (refer Appendix A) are calculated in accordance with ASME B31.3 (unless stated otherwise) and are based on internal design pressure, design temperature, specified corrosion allowance, the manufacturing minus/under tolerance allowance as applicable. All piping subject to any additional loading such as external pressure, thermal loading, live loads, seismic, transportation, drag (due to blast), etc., shall be individually assessed to ensure full compliance with ASME B31.3 and company related specification. All valves and instruments shall have maximum accessibility. The Fabrication/ Installation Contractor shall orient valves and instrument so that passageways are not blocked. Control valves, relief valves and lubricated valves shall be located where they can be serviced services conveniently. Gauge glasses shall be arranged so that they are visible from a suitable access way. All drain and vent valves shall be located as conveniently as possible, at or near operating levels. All Welded piping/ fittings/ flanges and other welded material shall be forged material. All uninsulated lines shall be located so that bottom (BOP) or top (TOP) of pipes are at the same elevation, depending upon the method of support. Insulated lines shall have bottom of shoes at the same elevation as bottom (BOP) or top (TOP), of pipes as adjacent uninsulated lines, whichever is the reference. The high and low points of all lines shall be provided with vent and drain connections which may be plugged. Vents and drains required for startup or during operating shall be provided with a valve and screwed plug. A drain with valve and plug shall be provided where liquid can be trapped between isolating valves. Minimum size for vents and drains shall be DN25 for hydrocarbon systems and DN20 for utility systems. Pipe, valves and fittings in sizes DN32, DN65, DN90, DN125 and DN 550 shall not be used in this project. Temporary strainers shall be installed in suction lines to all major equipment (compressors, pumps, etc.) for removal of dirt, trash, and other foreign material. Piping shall be arranged so that these screens can be removed from flanged joints without altering the piping or supports.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 10 of 166

Unconnected branch connections DN50 and smaller on reciprocating compressor and reciprocating pump suction and discharge lines shall be schedule 160 nipple (100mm long maximum) regardless of the schedule specified in the Piping Class Specification. Screwed piping connections are non-preferred for all services and are not permitted for hydrocarbon service. Threaded joints shall only be used where specified in the relevant piping class or on instruments connection, as per company specification All piping systems, including valves, DN50 and above shall be flanged except SS valves DN 50 which are available with flanged ends or without flanged ends in accordance with the Valves Specification (refer Appendix B). Generally all piping systems DN15 to DN40 shall be: - Socket welded both ends or - Socket welding one end and threaded at the other end. Bolt holes of flanges shall straddle the normal horizontal and vertical centerline of the pipe, unless noted otherwise. Reducers at pump suctions shall be eccentric with the top flat (TF), unless approved by the COMPANY. 3.2

PIPES

3.2.1

Carbon Steel Pipes All carbon steel pipe shall be specified with the nominal size and schedule number as per ASME B36.10 / B36.10M or as code calculated wall thickness when it is more economic. Corrosion allowance shall be as per 9800-SP-PR-006 “Corrosion Estimation and Material Study” and shall be reflected on the relevant Piping Class Specification. Selected wall thickness shall be thicker than the thickness calculated as per ASME B31.3 equation 316.1.1 and 316.1.2 (3b).

Tm t Where :

t

c

P D 2 SE Tm t c P D S E

= minimum required thickness = pressure design thickness = sum of mechanical allowances plus corrosion allowance and mill tolerance = design pressure = outside diameter = Allowable stress as per ASME B31.3 table A-1 = quality factor from table ASME B31.3 A-1A or A1-B

(mm) (mm) (mm) (MPa) (mm) (Mpa)

Allowances for each materials are as follows:

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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REV. 1 Page 11 of 166

-

CS pipe; Mill allowance 12.5% for size up to DN300 and 10% for size DN350 and above. SS pipe; No mill allowance considered for stainless steel pipe. SS Tube; No mill allowance considered, 0.125 inch mechanical allowance due to wall thickness reduction on bends since elbow is not prepared on the tube installation. CS material shall have a maximum Carbon content of 0.23% by product analysis. Maximum Carbon Equivalent (CE) shall be 0.43% by product analysis according to the formula:

CE = C + Mn/6 + (Cr + Mo + V) /5 + (Ni + Cu)/15 Pipe shall be seamless up to and including DN300 and seamless or SAW with 100% radiography for DN350 and larger (unless otherwise noted on the Piping Class Specification or govern by the codes). CS pipe may be supplied in single or double random lengths. Each length of pipe shall be subjected to hydrostatic test in accordance with the relevant code. 3.2.2

Austenitic Stainless Steel Pipe All stainless steel pipes shall be specified with the nominal size and schedule number as per ASME B36.19 / B36.19M and company specification. All materials shall be in accordance with ASTM A312 type 316 and shall be supplied in the solution heat treated condition, de-scaled, pickled, and passivated.

3.2.3

Galvanized Steel Pipe All galvanized pipes shall be specified with nominal size as per ASME B36.19 and schedule number shall be minimum sch. 40 The pipe spools compressing of this components shall be galvanized in galvanizing pool after fabrication. Galvanizing specification and procedure shall follow ASTM A123, A153, and ASTM A365.

3.3

ASTM A143, ASTM

PIPE FITTINGS Carbon Steel pipe fittings shall be supplied with wall thickness and nominal sizes that meet ASME B36.10 / B36.10M. Carbon Steel fittings shall meet the requirements of ASTM A234 WPB or ASTM A105 as applicable. Stainless steel fittings shall conform to ASTM A182 F316 for forged fittings and ASTM A403 TP316 for buttweld fittings as specified in section 3.2.2 above. Positive Material Identification (PMI) shall be carried out for all stainless steel pipes and fitting materials.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

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Dimensions of metallic butt weld fittings (elbows, concentric reducers, eccentric reducers, tees, etc) shall be in accordance with ASME B16.9, with socket weld and threaded fittings to ASME B16.11. All 90° and 45° buttweld elbows shall be long radius (1.5D). Fittings larger than DN40 and swage nipples shall not be manufactured from bar stock. Swage nipples shall be manufactured from pipe as per the applicable material class. “O‟let” type fitting shall be dimensioned to meet branch reinforcement requirements of ASME B31.3. “Over reinforcement” shall be avoided by the appropriate selection of design to match both the nominated run and branch wall thicknesses as opposed to machining of heavier wall design fittings. O‟let fittings to be Bonney Forge type or equivalent with weld line indication. Over reinforcement shall be limited to 150% of the minimum ASME B31.3 requirements. Design and fitting profile shall minimize local stress concentration effects. Repair by welding of wrought fittings is not permitted. Elbow-lets are non-preferred and shall only be used with the Clients approval. Galvanized malleable iron threaded fittings shall comply with ASME B16.3. Galvanized malleable iron threaded pipe unions with brass to iron seats shall comply with ASME B16.39. These fittings shall only be used in galvanized piping systems for air and water services. Galvanized pipe nipples may be ASTM A 53, Type F. Galvanized steel pipe shall use threaded fitting for connection below 50DN, use threaded boss or threodolet to connect galvanized steel fittings on and pipe. Do not weld unless galvanizing coating is ground off weld before hand. 3.4

FLANGES AND FLANGES JOINT

3.4.1

Flanges All flanges in butt weld piping shall be weld-neck (WN) type unless specific requirements dictate otherwise. Socket weld (SW) or WN flanges may be used on SW piping. Carbon steel materials shall be as indicated on the respective Piping Specifications (Appendix A) and shall meet the requirements of respective material specification. Carbon steel materials shall comply with the Carbon and Carbon equivalent (CE) requirements for pipe fittings as stated in Section above. Austenitic SS flanges shall conform to ASTM A182 F316 and shall comply with the appropriate material requirements specified in Section 3.2.2 above. The Manufacturers recommendations for bolt torque valves shall be followed. Spades, spacers and blinds shall be in accordance with the Standard Construction Drawings in Appendix D. Flange facings of Class 150, 300 and 600 flanges shall be raised face except where specified otherwise on the related piping specification or on P&IDs.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 13 of 166

Flange facings of Class 900 and 1500 flanges shall be ring type joint (RTJ), except where specified otherwise on the related piping specification or on P&IDs. Flange gasket surface finishes shall be in accordance with ASME B16.5 and the following: Class 150 - 600 RF :

Smooth finish, roughness between Ra 3.2 µm and 6.3 µm for spiral wound gaskets

Instrument connections shall generally be DN50 ball valve assemblies per the relevant Piping class specification. Orifice flanges to be supplied in accordance with ASME B16.36, complete with plugs and jacking screws. The orifice plates will be supplied by others (Instruments). Orifice flanges shall be ANSI Class 300 minimum. Flange tapings to be suitable for socket welding or threaded as applicable.

3.4.2

Bolting Flange bolting for all size of carbon steel lines and stainless steel lines above DN200 shall be in accordance with ASTM A193-B7 with nuts to ASTM A194-2H, both shall be fluorocarbon coated to protect from corrosion. ASTM A193-B8 with nuts to ASTM A194-.8H shall use for Stainless steel flanges up to DN200. Studs 1” diameter and smaller shall be UNC with those 1-1/8” diameter and larger being UN8 series. Stud bolts lengths shall be in accordance with ASME B16.5 (refer Appendix C). Where spectacle blinds, etc are installed, the stud bolt length shall be increased by the thickness of such devices plus the extra gasket. Studs 1-1/4” diameter and larger are to be increased in length by a minimum of one bolt diameter to allow the use of hydraulic bolt tensioning equipment. Exposed bare threads are to be suitably protected against corrosion and minor mechanical damage.

3.4.3

Gaskets Spiral wound gaskets shall be used for all size of flanged joints 150#, 300# and 600# ratings. Spiral wound gaskets shall conform to the following: 4.4 mm nominal thickness SS316 windings Graphite filler SS inner and CS outer (guide) rings, 3.2 mm thick Spiral wound gasket design to ASME B16.20 and shall suitable for ASME B16.5 flanges. Ring type gasket shall be used for 900# and 1500# with dimensions to comply with ASME B16.20. “R” number shall be referred. For general service, use soft iron oval or octagonal ring, cadmium plated.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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For raw gas, corrosive or erosive service, add PTFE inner ring to match flange space and pipe bore. 3.5

VALVES

3.5.1

General Valves selection for all systems excluding instrumentation shall be in accordance with the relevant Piping Specification and associated Valve Specifications. Additional requirements for valves designated with individual instrument tag numbers shall be as per the specific Instrument Data Sheet. Isolation valves for main gas stream of the Onshore Processing Facility (OPF) Plant piping shall be ball valves except other process stream may use gate valves. Valves upstream of pig receiver shall be full bore ball valves. Operating temperature across OPF Plant shall be considered for appropriate isolation valve application. Valves shall be designed to meet the pressure/temperature ratings as defined by ASME B16.34 as a minimum. Valve designs shall adequately provide for the corrosion allowance indicated on the Piping Class Specification against the respective piping class. All flanged valves shall have integral flanges. Flange and flange gasket surfaces shall be in accordance with the requirement for the piping flanges. Fugitive emissions are to be minimized. The Supplier shall state the design features and relevant testing that ensure this requirement is met. More accurate manufacturing and the use of graphite packing or Garlok EVS 9000 or similar are the minimum requirements. Auxiliary connections such as vents, drains and lubrication points are a potential source of leakage and shall be avoided wherever possible. When size / design permits, valves shall incorporate stem sealant injection point with a positive isolation valve. Valve actuators shall be in accordance with the Valve Data Sheet. Manual actuators shall be selected to allow operation at the valve‟s rated pressure differential with a force no greater than 350 N. Gearbox operators shall be sized to provide an output torque of at least 150% of the maximum required valve operating torque. Gearbox ratios shall be 60:1 maximum for valves DN200 and smaller and 120:1 maximum for valves DN250 and larger. Gearboxes shall be fitted with position indicators, have self-locking mechanisms and fully sealed and protected to suit a corrosive marine environment. The design of all valves shall be such that self-closing of the valve due to vibrations, etc., shall not occur. Material for stainless steel valves shall conform to the requirements of section 3.2.2. Materials of valve trim components (ball, gate, stem, etc) shall be suitable for the working fluid and valve duty. The Supplier may offer for approval a superior alternative to those specified on the Valve Data Sheets having regard for service conditions and the required operating characteristics. Differential hardness between the valve materials shall be maintained to prevent galling.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

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DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 15 of 166

Seats and seals shall have good resistance to the process fluids specified on the Valve Data Sheets and shall be resistant to explosive decompression. All valves shall be provided with a stainless steel nameplate and be marked in accordance with MSS-SP-25. Valves shall be painted in accordance with the applicable specification. All valves shall be tested base on API STD 598 and certified base on BS EN10204 Type B3.1B.

3.5.2

Ball Valves Lock Open / Lock Close facility shall be provided with ball valves when indicated on P&ID. (Pad locks by others). Where required on the Valve Specification, the valves shall be supplied certified as fire safe and performance tested to BS 6755 Part 2. Alternatively, fire safe certification to API 607 or API 6FA may be furnished. Ball valves shall be split body (minimum pieces) construction, full or reduced bore as specified on the Valve Data Specification. Ball valves shall be of trunnion mounted design for: - Class 150 valves DN150 and larger - Class 300 valves DN150 and larger - Class 600 valves DN50 and larger. - Class 900 valves DN50 and larger - All Actuated valves All other sizes shall be “floating ball” type unless specified otherwise on the relevant Piping Class Data Specification. All ball valve designs shall include anti-static devices and meet the dimensional, design and test requirements of API 6D or BS 5351 depending on the design and size. Trunnion mounted balls shall be designed as double block & bleed and have automatic body cavity relief. Where metal seated ball valves are required, they shall be fitted with tungsten-coated (or approved alternative) ball and seats.

3.5.3

Globe Valves Valves shall be designed to meet the requirements of BS 5352 and ASME B16.34 and valves above DN 50 shall be generally compliant to BS 5352. Valves shall be OS&Y, BB and rising stem. The disc shall be a plug type and hard faced. Seats shall also be hard faced with renewable seats on valves DN50 and larger. Valve dimensions shall meet the requirements of ASME B16.10. Valve ends shall be in accordance with the Valve Data Sheet. Pressure/temperature ratings and valve design shall meet the requirements of ASME B16.34.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

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3.5.4

Check Valves Check valves shall comply with the requirements of BS 5352 for sizes up to DN40 and API 594/ASME B16.10 for sizes DN50 and larger. For DN 50 and larger, swing check valves shall be used, shall meet the requirements of BS 1868 or API 6D. Dual plate wafer check wherever specified shall be designed with spring return wafer pattern valves. All wafer check valves shall be drilled through lugged type and of retainer less design. Ball type check valves shall be used for horizontal installation only. Wherever Non Slam type check valves are specified, the Supplier shall prove the non-slam capability of the valve by necessary calculations and valve characteristic plots.

3.5.5

Gate Valves and Through Conduit Gate Valves Gate valves, up to DN40 shall be of forged body construction and meet the requirements of BS 5352. Valves shall be OS&Y, BB, rising stem, back seated and of solid wedge construction. Gate valves, DN50 and larger shall be in accordance with ASME B16.10 and meet the requirements of BS 1414. Valve construction shall be OS&Y, BB, rising stem, back seated and the valves have a solid wedge with renewable seat rings. Through conduit gate valves wherever specified shall meet the requirements of API 6D. Valves shall be designed to provide “double block and bleed” if specified on the Valve Data Sheet. The seats shall be designed to ensure positive sealing at low differential pressures and cavity relief via seat. If specified, valves shall be provided with removable seat skirts.

3.5.6

Butterfly Valves Butterfly valves shall generally have resilient seats and be of “non-lugged” design unless specifically stated otherwise. Valve design shall meet the requirements of ASME B16.34 or BS 5155. Valves shall allow the use of lever, gearbox or pneumatic actuators. The actuator will be nominated on the Valve Specification. Valves shall be of double offset design unless the Valve Data Sheet states otherwise.

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PIPING AND VALVES GENERAL SPECIFICATION

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3.6

SANTOS ACCEPTANCE OF PIPE, VALVES AND FITTINGS In general, all materials shall be sourced from reputable manufacturers within the Oil & Gas Industry and also shall refer to OPF Approved Vendor List (AVL) document For manufacturers accredited to ISO 9001 and/or ISO 9002: - Material may be sourced from all locations including Mainland China or Taiwan. For manufacturer not accredited to ISO quality standard: - Santos will not accept material sources from Mainland China. - Santos will not accept material sources from Taiwan. - Material sourced from all other locations require internationally recognized equivalent to ISO accreditation. These requirements do not remove responsibility of supplier or third party contractors to supply material in accordance with Santos Specifications, and to file and retain nominated certificates against each item and Santos Purchase Order Number. Acceptable certificates are: - Material property and chemical analysis for pipe and fittings by heat. - Material property and chemical analysis for valve by batch - Hydrostatic test certificate for valves by valve or batch Supplier of materials from Mainland China and Taiwan shall provide details to Santos that ISO 9000 manufacturer quality controls are in place. Supplier of materials from locations that deviate from ISO accreditation must provide detail to Santos that necessary manufacturer quality controls are in place. Santos may periodically audit the supplier or manufacturer to ensure all systems comply with Quality Control Certification.

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PIPING AND VALVES GENERAL SPECIFICATION

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4.0

VALVE SPECIFICATION – NUMBERING SYSTEM The valve specification numbering system is the same as the valve number – VALVEXXXX. A four digit alphanumeric symbol defines valve number: eg. 4C02 The first digit define the type of valve

The second digit, a letter define the ASME flange classification or pressure rating

The last two digits define the specific valve and the trim

3

Gate

A

150

01

4

Globe

B

300

02

5

Check

C

600

03

6

Ball

D

900

04

7

Plug

E

1500

05

8

Butterfly

07

9

Needle

08 09 10 11

41 42 43 44 45 46 47

DN 15 - 40 Flanged Carbon Steel valves for General service. DN 50 - 600 Flanged Carbon Steel valves for General service. DN 15 - 40 Flanged Carbon Steel valves for Raw Gas. DN 50 - 600 Flanged Carbon Steel valves for Raw Gas DN 15 - 40 Threaded x Flanged Galvanized Carbon Steel valves for General Service DN 15 - 40 Socket welded Carbon steel valves for General service and Raw Gas DN 15 - 40 SW x Threaded Carbon steel valves for General service and Raw Gas DN 15 - 40 Threaded Carbon steel valves for General service and Raw Gas DN 15 - 25 Threaded M x F Carbon Steel valves for General service and Raw Gas DN 15 - 25 Threaded 20M x 15F Carbon Steel valves for General service and Raw Gas DN 15 - 40 Flanged Stainless Steel valves for General service and Raw Gas DN 50 - 600 Flanged Stainless Steel valves for General service and Raw Gas DN 15 - 40 Socket welded Stainless Steel valves for General service and Raw Gas DN 15 - 40 SW x Threaded Stainless Steel valves for General service and Raw Gas DN 15 - 40 Threaded Stainless Steel valves for General service and Raw Gas DN 15 - 25 Threaded M x F Stainless Steel valves for General service and Raw Gas DN 15 - 25 Threaded 20M x 15F Stainless Steel valves for General service and Raw Gas

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The first digit define the type of valve

The second digit, a letter define the ASME flange classification or pressure rating G 800

The last two digits define the specific valve and the trim

01 02 03 05 10 11

41 42 43 46 47

DN 15 - 40 Socket welded Carbon steel valves for General service and Raw Gas DN 15 - 40 SW x Threaded Carbon steel valves for General service and Raw Gas DN 15 - 40 Threaded Carbon steel valves for General service and Raw Gas DN 15 - 80 Threaded Galvanized Carbon Steel valves for General Service DN 15 - 25 Threaded M x F Carbon Steel valves for General service and Raw Gas DN 15 - 25 Threaded 20M x 15F Carbon Steel valves for General service and Raw Gas DN 15 - 40 Socket welded Stainless Steel valves for General service and Raw Gas DN 15 - 40 SW x Threaded Stainless Steel valves for General service and Raw Gas DN 15 - 40 Threaded Stainless Steel valves for General service and Raw Gas DN 15 - 25 Threaded M x F Stainless Steel valves for General service and Raw Gas DN 15 - 25 Threaded 20M x 15F Stainless Steel valves for General service and Raw Gas

Thus a valve type 4C02 is a globe valve, of 600# rating, manufactured in Carbon Steel, suitable for general service. More precise details require reference to individual Valve Specification as Appendix - B

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PIPING AND VALVES GENERAL SPECIFICATION

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PIPE SPECIFICATION AND SERVICE SUMMARY SERVICE

PIPE SPEC. CODE A FG RV RG SG GU IG VA 001

GL HC DF DR DC FW PW SW DO

003

FG RV RG SG CD GL HC

006

RV RG SG CD HC

010

RV RG SG CD HC

015

RG

CORROSION ASME FLANGE MATERIAL ALLOWANCE RATING FACING

DESCRIPTION COMPRESSED AIR FUEL GAS PLANT RELIEF RAW GAS SALES GAS GAS UTILITY INSTRUMENT GAS VENT TO ATMOSPHERE GLYCOL HYDROCARBON CONDENSATE DIESEL FUEL PLANT DRAIN CLOSED DRAIN FIRE MAINS PROCESS WATER SERVICE WATER OPEN DRAIN FUEL GAS PLANT RELIEF RAW GAS SALES GAS CHEMICAL DOSING GLYCOL HYDROCARBON CONDENSATE PLANT RELIEF RAW GAS SALES GAS CHEMICAL DOSING HYDROCARBON CONDENSATE PLANT RELIEF RAW GAS SALES GAS CHEMICAL DOSING HYDROCARBON CONDENSATE

RAW GAS

3 MM

SYSTEM DESIGN CONDITION O

TEMP C (MIN/MAX)

PRESSURE KPAG

150#

RF

-29 / 350

1960 / 840

3 MM

A 53 GR. B OR A106 GR. B, CS

300#

RF

-29 / 350

5110 / 3700

3 MM

A 53 GR. B OR A106 GR. B, CS

600#

RF

-29 / 350

10210 / 7390

3 MM

A 53 GR. B OR A106 GR. B, CS

900#

RTJ

-29 / 350

13910 / 11090

3 MM

A 53 GR. B OR A106 GR. B, CS

1500#

RTJ

-29 / 350

23190 / 18480

A 53 GR. B OR A106 GR. B, CS

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SERVICE

PIPE SPEC. CODE

CORROSION ASME FLANGE MATERIAL ALLOWANCE RATING FACING

DESCRIPTION

SYSTEM DESIGN CONDITION O

TEMP C (MIN/MAX)

PRESSURE KPAG

CHEMICAL DOSING

NIL

A312 GR 316, SS

150#

RF

-100 / 100

1570 / 1390

CHEMICAL DOSING

NIL

A312 GR 316, SS

300#

RF

-100 / 100

4090 / 3630

CD

CHEMICAL DOSING

NIL

A312 GR 316, SS

600#

RF

-100 / 150

10163 / 7270

CD

CHEMICAL DOSING

NIL

A312 GR 316, SS

900#

RF

-100 / 150

10163 / 7270

600#

RF

-29 / 350

10210 / 7390

150#

RF

0/ 150

1960 / 840

201

CD

203

CD

206

209

606

RG

RAW GAS

701

AI

AIR INSTRUMENT

6 MM

NIL

A 53 GR. B OR A106 GR. B, CS A 53 GR. B OR A106 GR. B, CS + ZINC (GALV.)

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6.0

PIPING BRANCH CONNECTION All Piping

Header size

15

20

25

700 600 500 450 400 350 300 250 200 150 100 80 50 40 25 20 15

TS TS TS TS TS TS TS TS TS TS TS TS TS TR TR TR T

TS TS TS TS TS TS TS TS TS TS TS TS TS TR TR T

TS TS TS TS TS TS TS TS TS TS TS TS TS TR T

BRANCH SIZE 40 50 80 100 150 200 250 300 350 400 450 500 600 700 TS TS TS TS TS TS TS TS TS TS TS TS TR T

TW TW TW TW TW TW TW TW TW TW TW TR T

TW TW TW TW TW TW TW TW TW TW TR T

TW TW TW TW TW TW TW TW TW TR T

TW TW TW TW TW TW TW TW TR T

TW TW TW TW TW TR TR TR TR TR TR TR TR TR TR T T

TR TR TR TR TR TR T

TR TR TR TR TR T

TR TR TR TR T

TR TR TR T

TR TR T

TR T

T

Symbols TS TW TR T

SOCKOLET WELDOLET REDUCING TEE EQUAL TEE

Notes: 1. If reducing tees are not available, weldolets may be used with the approval of design engineer. 2. All pipe branch connections DN25 and smaller size shall be gusseted in two planes back onto main pipe. This shall apply to DN40 and smaller branches near reciprocating equipment.

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PIPING AND VALVES GENERAL SPECIFICATION

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APPENDIX – A PIPE SPECIFICATIONS

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PIPE SPEC – 001 ASME 150# CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Amine, Ethane, PotCarb Solution, Boiler Feed Water, Hydrocarbon condensate, Glycol, LP Steam, Crude oil, Oily Water, Plant Relief, Raw Gas, Sweet Gas, Sales gas, Instrument gas, Chemical dosing, Diesel fuel, Plant drain, Close drain, fire mains, Process water, Service water. DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

CORROSION ALLOWANCE 3 mm ENDS

Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B ASTM A105 ASTM A234 Gr WPB ASTM A193 Gr B7 with fluorocarbon coated ASTM A194 Gr 2H with fluorocarbon coated 1.5 mm thick CF up to DN250, 3 mm thick CF for DN300 & above ASTM A269 Gr TP316 Carbon Steel – see valve specifications

PIPING AND FITTINGS (Size range)

(wall thickness, material, end preparation)

PIPE

Dimensions to ASME B36.10 15 Sch 80 25 Sch 80 20 Sch 80 40 Sch 80 Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 40 300 Sch 30 80 Sch 40 350 Sch 30 100 Sch 40 400 Sch 20 150 Sch 40 450 Sch 20 200 Sch 40 500 Sch 20 250 Sch 40 600 Sch 20 Seamless carbon steel ASTM A53 Gr. B or ASTM A106 Gr. B, beveled ends

PIPE SPEC – 001 (Continued)

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REV. 1 Page 25 of 166

FLANGES 15 – 40 50 – 600

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 150# RF socket weld Match pipe bore, forged carbon steel ASTM A105, 150# RFWN

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME B16.11. 50 – 600 Match pipe bore, for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt weld, per ASME B16.9. JOINTS 15 – 40 50 – 600

Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or 3000# socket weld coupling. Match pipe bore, carbon steel ASTM A105, 150# RFWN flanged or butt weld.

SMALL FITTINGS (Size range) (Wall thickness, material, end preparation) SWAGE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends. PIPE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. PLUGS 15 – 40 BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, 3000# solid hex head bull plug, NPT threaded to ASME B16.11.

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1-¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated.

4.4 mm thick 316 s/s spiral wound with graphite filler and carbon steel guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore may be required 5 mm thick neoprene rubber gasket for flat face flange and water service

PIPE SPEC – 001 (Continued)

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PIPING AND VALVES GENERAL SPECIFICATION

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INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA. PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range) (type, frequency) MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100%. WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. NON DESTRUCTIVE TESTING All sizes Radiography, 5% (weld will be selected by Company Representative) HYDROSTATIC TEST All sizes 2,660 kPag for 1 hour. Leak check only required on atmospheric vents and drains. FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test VALVES

(Valve spec size, service, ends)

GATE

3A02 3G01 3G02 3G03

50 – 600, All service, 150# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded 15 – 40, All service, 800# threaded F x F

PIPE SPEC – 001 (Continued)

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PIPING AND VALVES GENERAL SPECIFICATION

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GLOBE

4A02 50 – 600, All service, 150# RF flanged 4G01 15 – 40, All service, 800# socket weld 4G03 15 – 40, All service, 800# threaded F x F

CHECK

5A02 50 – 600, All service, 150# RF flanged 5G01 15 – 40, All service, 800# socket weld 5G03 15 – 40, All service, 800# threaded F x F

BALL

6A02 6G01 6G02 6G03

50 – 600, All service, 150# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded 15 – 40, All service, 800# threaded F x F

BUTTERFLY 8A02 50 – 600, Gen service, 150# RF flangeless NEEDLE

9G10 15 – 25, All service, 800# threaded 20 M x F 9G11 15 – 25, All service, 800# threaded 20M x 15F

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PIPE SPEC – 003 ASME 300# CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Amine, Ethane, PotCarb Solution, Boiler Feed Water, Hydrocarbon condensate, Glycol, HP Steam, Oil, Oily Water, Plant Relief, Raw Gas, Sweet Gas, Fuel gas, Sales gas. DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

CORROSION ALLOWANCE ENDS

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

3 mm

Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY Pipe Flanges SW Fittings BW Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B ASTM A105 ASTM A105 ASTM A234 Gr WPB ASTM A193 Gr B7 with fluorocarbon coated ASTM A194 Gr 2H with fluorocarbon coated 4.4 mm thick 316 SS spiral wound ASTM A269 Gr TP316 Carbon Steel – see valve specifications

PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation) PIPE

Dimensions to ASME B36.10 15 Sch 80/XS 25 Sch 80/XS 20 Sch 80/XS 40 Sch 80/XS Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 80 300 Sch 40 80 Sch 80 350 Sch 40 100 Sch 80 400 Sch 40 150 Sch 40 450 Sch 40 200 Sch 40 500 Sch 40 250 Sch 40 600 Sch 40 Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

PIPE SPEC – 003 (Continued)

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REV. 1 Page 29 of 166

FLANGES 15 – 40 50 – 600

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 300# socket weld Match pipe bore, forged carbon steel ASTM A105, 300# RFWN

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME B16.11. 50 – 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt weld, per ASME B16.9. JOINTS 15 – 40 50 – 600

Match pipe bore, carbon steel ASTM A105, 300# RFWN flanged or 3000# socket weld coupling. Match pipe bore, carbon steel ASTM A105, 300# RFWN flanged or butt welded.

SMALL FITTINGS (Size range) (Wall thickness, material, end preparation) SWAGE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53 Gr B, beveled ends. PIPE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. PLUGS 15 – 25

BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, 3000# solid hex head bull plug, NPT threaded to ASME B16.11.

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1-¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated.

4.4 mm thick 316 s/s spiral wound with graphite filler and carbon steel guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore may be required.

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PIPING AND VALVES GENERAL SPECIFICATION

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PIPE SPEC – 003 (Continued) INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, forged carbon steel ASTM A105, 300# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA. PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range) (type, frequency) MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography, 20% (weld to be selected by company representative) HYDROSTATIC TEST All sizes 6,960 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, hydrostatic test VALVES

(Valve spec size, service, ends)

GATE

3B01 3B02 3G01 3G02 3G03

15 – 40, Gen service, 300# RF flanged 50 – 600, Gen service, 300# RF flanged 15 – 40, Gen service, 800# socket weld 15 – 40, Gen service, 800# socket weld x threaded F 15 – 40, Gen service, 800# threaded F x F

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PIPE SPEC – 003 (Continued) GLOBE 4B01 15 – 40, Gen service, 300# RF flanged 4B02 50 – 600, Gen service, 300# RF flanged 4G01 15 – 40, Gen service, 800# socket weld 4G03 15 – 40, Gen service, 800# threaded F x F CHECK

5B01 5B02 5G01 5G03

15 – 40, Gen service, 300# RF flanged 50 – 600, Gen service, 300# RF flanged 15 – 40, Gen service, 800# socket weld 15 – 40, Gen service, 800# threaded F x F

BALL

6B01 6B02 6G01 6G02 6G03

15 – 40, Gen service, 300# RF flanged 50 – 600, Gen service, 300# RF flanged 15 – 40, Gen service, 800# socket weld 15 – 40, Gen service, 800# socket weld x threaded 15 – 40, Gen service, 800# threaded F x F

NEEDLE

9G10 15 – 25, all service, 800# threaded 20 M x F 9G11 15 – 25, all service, 800# threaded 20 M x 15F

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PIPE SPEC – 006 ASME 600# CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Boiler Feed Water, Condensate, Glycol, Oil, Oily Water, Raw Gas, Sweet Gas, Plant relief, Chemical Dosing. DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

CORROSION ALLOWANCE 3 mm ENDS

Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B ASTM A105 ASTM A234 Gr WPB ASTM A193 Gr B7 with fluorocarbon coated ASTM A194 Gr 2H with fluorocarbon coated 4.4 mm thick 316 SS spiral wound ASTM A269 Gr TP316 Carbon steel – see valve specifications

PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation) PIPE

Dimension to ASME B36.10 15 Sch 160 25 Sch 160 20 Sch 160 40 Sch 160 Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 80 300 Sch 80 80 Sch 80 350 Sch 80 100 Sch 80 400 Sch 80 150 Sch 80 450 Sch 80 200 Sch 80 500 Sch 80 250 Sch 80 600 Sch 80 Seamless or SAW with 100 % radiography carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

FLANGES 15 – 40 50 – 600

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 600# socket weld Match pipe bore, forged carbon steel ASTM A105, 600# RFWN

PIPE SPEC – 006 (Continued)

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FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME B16.11 50 – 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt weld, per ASME B16.9. JOINTS 15 – 40 50 – 600

Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or 6000# socket weld coupling. Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or butt welded.

SMALL FITTINGS (Size range)

(Wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch 160, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends PIPE NIPPLES 15 – 40 Sch 160, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. PLUGS 15 – 25 BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME B16.11.

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1-¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated. 4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore may be required.

INSTRUMENT CONNECTION FITTINGS 15 – 40 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail. PIPE SPEC – 006 (Continued)

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ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, forged carbon steel ASTM A105, 600# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA. PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range)

(type, frequency)

MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. WT > 19 mm Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography, 100% WT > 19 mm Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 13,920 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test VALVES

(Valve spec size, service, ends)

GATE

3C01 3C02 3G01 3G02 3G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded F 15 – 40, All service, 800# threaded F x F

GLOBE

4C01 4C02 4G01 4G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# threaded F x F

PIPE SPEC – 006 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 35 of 166

CHECK

5C01 5C02 5G01 5G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# threaded F x F

BALL

6C01 6C02 6G01 6G02 6G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded 15 – 40, All service, 800# threaded F x F

NEEDLE

9G10 15 – 25, All service, 800# threaded 20 M x F 9G11 15 – 25, All service, 800# threaded 20 M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 36 of 166

PIPE SPEC 010 ASME 900# CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Raw Gas, Sweet Gas DESIGN

Pressure @ Maximum Temperature 11,090 kPag @ 350 DegC Pressure @ 100 DegC 13,910 kPag @ 100 DegC Pressure @ Minimum Temperature 13,910 kPag @ -29 DegC or DMT MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE ENDS

3 mm

Ring type joint and socket weld

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B ASTM A105 ASTM A234 Gr WPB ASTM A193 Gr B7 with fluorocarbon coated ASTM A194 Gr 2H with fluorocarbon coated Soft iron oval or octagonal ring, cadmium plated ASTM A269 Gr 316 Carbon steel - see valve specifications

PIPING AND FITTINGS (Size range) (wall schedule, material, end preparation) PIPE

Dimensions to ASME B36.10, Design Minimum Temperature to B31.3 15 Sch 160 25 Sch 160 20 Sch 160 40 Sch 160 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends 50 Sch 160 300 Sch 120 80 Sch 160 350 Sch 120 100 Sch 120 400 Sch 120 150 Sch 120 450 Sch 120 200 Sch 120 500 Sch 120 250 Sch 120 600 Sch 120 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), bevelled ends

PIPE SPEC – 010 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 37 of 166

FLANGES 15 - 40 50 - 600

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 900# socket weld Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME B16.11 50 - 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt-weld, per ASME B16.9 JOINTS 15 - 40 50 - 600

Match pipe bore, carbon steel ASTM A105, 900# RFWN flanged or 6000# socket weld coupling Match pipe bore, carbon steel ASTM A105, 900# RFWN flanged or welded

SMALL FITTINGS (Size range) (wall schedule, material, end preparation) SWAGE NIPPLES 15 - 40 Sch 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends, fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A106 Gr B (or A53 Gr B), plain end / bevelled end PIPE NIPPLES 15 - 40 Sch 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends, fabrication to ASTM A733 PLUGS 15 - 25

BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME B16.11

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than standard Dimensions to ASME B16.20. To order quote “R” number. General service - Soft iron oval or octagonal ring, cadmium plated. For raw gas, corrosive or erosive service - add PTFE inner ring to match flange space and pipe bore. Engineer to specify on P&ID. For gas well-head #1 spool connections - 316 stainless steel rings are permitted.

PIPE SPEC – 010 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 38 of 166

INSTRUMENT CONNECTION FITTINGS 15 - 40 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11 Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.34 25 - 600 Match pipe bore, forged carbon steel ASTM A105, 900# RTJ WN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify PROCESS TUBING 8 - 15 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 8 - 15 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography 100% >19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 20,870 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test

PIPE SPEC – 010 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 39 of 166

VALVES

(Valve spec Size, service, ends)

GATE

3D01 15 - 40, Gen service, 900# RTJ flanged 3D02 50 - 600, Gen service, 900# RTJ flanged 3D03 15 - 40, Raw gas, 900# RTJ flanged 3D04 50 - 600, Raw gas, 900# RTJ flanged 3E07 15 - 40, Gen service, 1500# socket weld 3E08 15 - 40, Gen service, 1500# socket weld x threaded

GLOBE

4D01 15 - 40, Gen service, 900# RTJ flanged 4D02 50 - 600, Gen service, 900# RTJ flanged 4D03 15 - 40, Raw gas, 900# RTJ flanged 4D04 50 - 600, Raw gas, 900# RTJ flanged 4E07 15 - 40, Gen service, 1500# socket weld

CHECK

5D01 15 - 40, Gen service, 900# RTJ flanged 5D02 50 - 600, Gen service, 900# RTJ flanged 5D03 15 - 40, Raw gas, 900# RTJ flanged 5D04 50 - 600, Raw gas, 900# RTJ flanged 5E07 15 - 40, Gen service, 1500# socket weld

BALL

6D01 15-40, Gen service, 900# RTJ flanged 6D02 50 - 600, Gen service, 900# RTJ flanged 6D03 15 – 40, Raw gas, 900# RTJ flanged 6D04 50 - 600, Raw gas, 900# RTJ flanged 6E07 15 – 40, Gen Service, 1500# SW 6E08 15 – 40, Gen Service, 1500# socket weld x threaded

PLUG

7D02 50 - 600, Gen service, 900# RTJ flanged 7D04 50 - 600, Raw gas, 900# RTJ flanged

NEEDLE

9E10 15 – 25, all service, 1500# threaded 20 M x F 9E11 15 – 25, all service, 1500# threaded 20 M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 40 of 166

PIPE SPEC 015 ASME 1500# CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300

PROCESS FLUIDS Condensate, Ethane, Oil, Oily Water, Raw Gas, Sweet Gas DESIGN

Pressure @ Maximum Temperature 18,480 kPag @ 350 DegC Pressure @ 100 DegC 23,190 kPag @ 100 DegC Pressure @ Minimum Temperature 23,190 kPag @ -29 DegC or DMT MAOP or WT calculation is required for flange limit conditions.

CORROSION ALLOWANCE ENDS

3 mm

Ring type joint and socket weld

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B ASTM A105 ASTM A234 Gr WPB ASTM A193 Gr B7 ASTM A194 Gr 2H Soft iron oval or octagonal ring, cadmium plated ASTM A269 Gr 316 Carbon steel - see valve specifications

PIPING AND FITTINGS (Size range) (Minimum wall schedule, material, end preparation) PIPE

Dimensions to ASME B36.10, Design Minimum Temperature to B31.3 15 Sch 160 25 Sch 160 20 Sch 160 40 Sch 160 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain ends 50 Sch 160 200 Sch 160 80 Sch 160 250 Sch 160 100 Sch 160 300 Sch 160 150 Sch 160 Seamless carbon steel ASTM A106 Gr B (or A53 Gr B), bevelled ends

FLANGES 15 - 40 50 - 300

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 1500# RTJ socket weld Match pipe bore, forged carbon steel ASTM A105, 1500# RTJWN,

PIPE SPEC 015 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 41 of 166

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged carbon steel ASTM A105, 6000# socket weld as per ASME B16.11 50 - 300 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt-weld, per ASME B16.9 JOINTS 15 - 40 50 - 300

Match pipe bore, carbon steel ASTM A105, 1500# RTJWN flanged or 6000# socket weld coupling Match pipe bore, carbon steel ASTM A105, 1500# RTJWN flanged or welded

SMALL FITTINGS (Size range) (wall schedule, material, end preparation) SWAGE NIPPLES 15 - 40 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends, fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A106 Gr B (or A53 Gr B), plain end / bevelled end PIPE NIPPLES 15 - 40 160, seamless carbon steel ASTM A106 Gr B (or A53 Gr B), plain both ends, fabrication to ASTM A733 PLUGS 15 - 25

BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME B16.11

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1 1/4” and over to be one diameter longer than standard Dimensions to ASME B16.20. To order quote “R” number. General service - Soft iron oval or octagonal ring, cadmium plated. For raw gas, corrosive or erosive service - add PTFE inner ring to match flange space and pipe bore. Engineer to specify on P&ID. For gas well-head #1 spool connections - 316 stainless steel rings are permitted.

PIPE SPEC 015 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 42 of 166

INSTRUMENT CONNECTION FITTINGS 15 - 40 6000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11 Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.34 25 - 300 Match pipe bore, forged carbon steel ASTM A105, 1500# RTJWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify PROCESS TUBING 6.5 - 9.5 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 6.5 - 9.5 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography 100%, >19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 34,790 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test

PIPE SPEC 015 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 43 of 166

VALVES

(Valve spec Size, service, ends)

GATE

3E01 15 - 40, Gen service, 1500# RTJ flanged 3E02 50 - 300, Gen service, 1500# RTJ flanged 3E03 15 - 40, Raw gas, 1500# RTJ flanged 3E04 50 - 300, Raw gas, 1500# RTJ flanged

GLOBE

4E01 15 - 40, Gen service, 1500# RTJ flanged 4E02 50 - 300, Gen service, 1500# RTJ flanged 4E03 15 - 40, Raw gas, 1500# RTJ flanged 4E04 50 - 300, Raw gas, 1500# RTJ flanged

CHECK

5E01 15 - 40, Gen service, 1500# RTJ flanged 5E02 50 - 300, Gen service, 1500# RTJ flanged 5E03 15 - 40, Raw gas, 1500# RTJ flanged 5E04 50 - 300, Raw gas, 1500# RTJ flanged

BALL

6E01 15-40, Gen service, 1500# RTJ flanged 6E02 50 - 300, Gen service, 1500# RTJ flanged 6E03 15-40, Raw gas, 1500# RTJ flanged 6E04 50 - 300, Raw gas, 1500# RTJ flanged

PLUG

7E02 50 - 300, Gen service, 1500# RTJ flanged 7E04 50 - 300, Raw gas, 1500# RTJ flanged

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 44 of 166

PIPE SPEC – 606 ASME 600# CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS PotCarb Solution, Boiler Feed Water, Condensate, Glycol, Oil, Oily Water, Raw Gas, Sweet Gas DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

CORROSION ALLOWANCE 6 mm ENDS

Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B ASTM A105 ASTM A234 Gr WPB ASTM A193 Gr B7 with fluorocarbon coated ASTM A194 Gr 2H with fluorocarbon coated 4.4 mm thick 316 SS spiral wound ASTM A269 Gr TP316 Carbon steel – see valve specifications

PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation) PIPE

Dimension to ASME B36.10 15 Sch XXS 25 Sch XXS 20 Sch XXS 40 Sch XXS Seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain ends 50 Sch 160 300 19.060 mm WT 80 Sch 160 350 19.814 mm WT 100 Sch 120 400 21.702 mm WT 150 Sch 120 450 23.582 mm WT 200 Sch 100 500 25.478 mm WT 250 Sch 100 600 29.268 mm WT Seamless or SAW with 100% radiography carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

PIPE SPEC – 606 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 45 of 166

FLANGES 15 – 40 50 – 600

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 600# socket weld Match pipe bore, forged carbon steel ASTM A105, 600# RFWN

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged carbon steel ASTM A105, 3000# socket weld as per ASME B16.11 50 – 600 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt weld, per ASME B16.9. JOINTS 15 – 40 50 – 600

Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or 3000# socket weld coupling. Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged or butt welded.

SMALL FITTINGS (Size range)

(wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends PIPE NIPPLES 15 – 40 Sch XXS, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733. PLUGS 15 – 25 BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME B16.11.

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated.

4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore required.

PIPE SPEC – 606 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 46 of 166

INSTRUMENT CONNECTION FITTINGS 15 – 40

3000#, forged carbon steel ASTM A105, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail.

ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, forged carbon steel ASTM A105, 600# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA . PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range)

(type, frequency)

MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography, 100% > 19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 15,310 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test PIPE SPEC – 606 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 47 of 166

VALVES

(Valve spec size, service, ends)

GATE

3C01 3C02 3G01 3G02 3G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded 15 – 40, All service, 800# threaded F x F

GLOBE

4C01 4C02 4G01 4G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# threaded F x F

CHECK

5C01 5C02 5G01 5G03

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# threaded F x F

BALL

6C02 6G01 6G02 6G03

50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded F 15 – 40, All service, 800# threaded F x F

NEEDLE

9G10 15 – 25, all service, 800# threaded 20 M x F 9G11 15 – 25, all service, 800# threaded 20 M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 48 of 166

PIPE SPEC – 701 ASME 150# GALVANIZED CARBON STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350

PROCESS FLUIDS Air and water DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

840 kPag @ 150 oC 1770 kPag @ 100 oC 1960 kPag @ -29 to 38 oC

CORROSION ALLOWANCE NIL ENDS

Raised face, threaded up to DN 80 and butt weld for DN 100 and above.

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A53 Gr B or ASTM A106 Gr. B, Hot Dip Galvanized ASTM A105, Hot Dip Galvanized ASTM A234 Gr WPB, Hot Dip Galvanized ASTM A193 Gr B7, Hot Dip Galvanized ASTM A194 Gr 2H, Hot Dip Galvanized 4.4 mm thick 316 SS spiral wound ASTM A269 Gr TP316 Carbon steel – see valve specifications

PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation) PIPE

Dimension to ASME B36.10 15 Sch 80 25 Sch 80 20 Sch 80 40 Sch 40 Galvanized seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, Threaded End ASME B1.20.1 50 Sch 40 300 Sch 40 80 Sch 40 350 Sch 40 100 Sch 40 150 Sch 40 200 Sch 40 250 Sch 40 Galvanized seamless or SAW with 100% radiography carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends

PIPE SPEC – 701 (Continued)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 49 of 166

FLANGES 15 – 40 50 – 350

Dimensions to ASME B16.5 Match pipe bore, forged carbon steel ASTM A105, 150# threaded, Galvanized Match pipe bore, forged carbon steel ASTM A105, 150# RF WN, Galvanized

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, forged galvanized carbon steel ASTM A105, 3000# threaded as per ASME B16.11, Galvanized 50 – 350 Match pipe bore for branch connection size limits, seamless carbon steel ASTM A234 Gr WPB, butt weld, per ASME B16.9, Galvanized. JOINTS 15 – 40 50 – 350

Match pipe bore, carbon steel ASTM A105, 3000# threaded, Galvanized. Match pipe bore, carbon steel ASTM A105, 600# RFWN flanged, Galvanized.

SMALL FITTINGS (Size range)

(wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, threaded both ends, fabrication to ASTM A733, Galvanized. 50 – 350 Bevelled end to be same schedule as pipe of same size, carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, beveled ends, Galvanized. PIPE NIPPLES 15 – 40 Sch 80, seamless carbon steel ASTM A53 Gr B or ASTM A106 Gr. B, plain both ends, fabrication to ASTM A733, Galvanized. PLUGS 15 – 25

BOLTS All sizes

GASKETS All sizes

Forged carbon steel ASTM A105, solid hex head bull plug, NPT threaded to ASME B16.11, Galvanized.

Stud bolts alloy steel ASTM A193 Gr B7, each with two hex nuts alloy steel ASTM A194 Gr 2H, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard. Stud bolt & nuts shall be fluorocarbon coated or galvanized.

4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore required.

INSTRUMENT CONNECTION FITTINGS 15 – 40

3000#, forged carbon steel ASTM A105, threaded, Galvanized. Dimensions per ASME B16.11, Galvanized. Use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.36 50 – 350 Match pipe bore, forged galvanized carbon steel ASTM A105, 150# RFWN, furnished with jack screws and drilled for DN 15 drilled and tapped 15 NPT per AGA. PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range)

(type, frequency)

MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. > 19 mm wt Post weld heat treatment required NON DESTRUCTIVE TESTING All sizes Radiography, 20% > 19 mm wt Ultrasonic 100%, Magnetic particle 5% HYDROSTATIC TEST All sizes 2,660 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test VALVES

(Valve spec size, service, ends)

GATE

3G03 15 – 80, All service, 800# threaded 3A02 100 – 600, All service, 150# RF flanged

GLOBE

4A02 50 – 600, All service, 150# RF flanged 4G03 15 – 40, All service, 800# threaded F x F

CHECK

5A02 50 – 600, All service, 600# RF flanged 5G03 15 – 40, All service, 800# threaded F x F

BALL

6A02 50 – 600, All service, 600# RF flanged 6G03 15 – 40, All service, 800# threaded F x F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

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NEEDLE

9G10 15 – 25, all service, 800# threaded 20 M x F 9G11 15 – 25, all service, 800# threaded 20 M x 15F

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PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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REV. 1 Page 52 of 166

PIPE SPEC 201 ASME 150# STAINLESS STEEL PIPING

CODE

ASME B31.3, ASME B16.5

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Extra Low Temperature Hydrocarbons, Potassium Carbonate Solution (high velocity) DESIGN

Pressure @ Maximum Temperature 1,390 kPag @ 150 DegC Pressure @ 100 DegC 1,570 kPag @ 100 DegC Pressure @ Minimum Temperature 1,570 kPag @ -100 DegC MAOP or WT calculation is required for flange limit conditions. MDT of -120 DegC is possible by application of design to B31.3 Cl 323.2.2.

WT ALLOWANCE Nil corrosion allowance, 12½ % manufacture tolerance on seamless only ENDS

Raised face and socket weld

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Tubing Valves

ASTM A312 or ASTM A358, Gr 316 (or Gr 316) ASTM A182 Gr F316 (or F316) ASTM A403 Gr WP316 (or WP316) ASTM A320 Gr L7 ASTM A320 Gr L7 ASTM A269 Gr 316 Stainless steel - see valve specifications

PIPING AND FITTINGS (Size range) (Minimum wall thickness, material, end preparation) PIPE

Dimensions to ASME B36.19 15 Sch 40s 25 Sch 40s 20 Sch 40s 40 Sch 40s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or Gr 316 Cl1), plain ends 50 Sch 10s 300 Sch 10s * 80 Sch 10s 350 Sch 10s * 100 Sch 10s 400 Sch 10s * 150 Sch 10s 450 Sch 10s * 200 Sch 10s 500 Sch 10s * 250 Sch 10s * 600 Sch 10s * Seamless stainless steel ASTM A312 Gr 316 or Welded stainless steel ASTM A358 Gr 316 Cl1 (or 316 Cl1), bevelled ends * In low pressure systems over 200

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

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DOCUMENT NO.

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diameter, thinner wall pipes of welded construction may be used. Select pipe thickness and material for economy FLANGES 15 - 40 50 - 600

Dimensions to ASME B16.5 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 150# RF socket weld Match pipe bore, forged stainless steel ASTM A182 Gr F316, 150# RFWN.

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 3000# socket weld as per ASME B16.11 50 - 600 Match pipe bore for branch connection size limits, seamless stainless steel ASTM A403 Gr WP316, butt-weld, per ASME B16.9 JOINTS 15 - 40 50 - 600

Match pipe bore, stainless steel ASTM A182 Gr F316, 150# RFWN flanged or 3000# socket weld coupling Match pipe bore, stainless steel ASTM A182 Gr F316, 150# RFWN flanged or welded

SMALL FITTINGS (Size range) (Minimum wall thickness, material, end preparation) SWAGE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends, fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, stainless steel ASTM A312 Gr 316 (smls), plain end / bevelled end PIPE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends, fabrication to ASTM A733 PLUGS 15 - 40 BOLTS All sizes

GASKETS All sizes

Forged stainless steel ASTM A182 Gr F316, solid hex head bull plug, NPT threaded to ASME B16.11

Stud bolts alloy steel ASTM A320 Gr L7, each with two hex nuts alloy steel ASTM A320 Gr L7, all threaded. Note: MDT of -120 DegC is possible for spec 201 piping by application of bolt tensioning design to B31.3 Cl 323.2.2. ASTM A193 Gr B7 / ASTM A194 Gr 2H permitted only in PotCarb service not subject to low temperatures. Sizes 1 1/4” and over to be one diameter longer than standard

4.5 mm thick GR 316 s/s spiral wound, graphite filler and stainless steel guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore may be required

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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INSTRUMENT CONNECTION FITTINGS 15 - 40 3000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.34 25 - 600 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify PROCESS TUBING 8 - 15 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 8 - 15 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Parker Hannifin CPI preferred for Moomba and SA satellites Swagelok for Pt Bonython, Qld, NT, Vic and other sites TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography 5% HYDROSTATIC TEST All sizes 2,360 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test VALVES (Valve spec Size, service, ends) GATE

3A41 15 - 40, stainless steel, 150# RF flanged 3A42 50 - 600, stainless steel, 150# RF flanged 3G41 15 - 40, stainless steel, 800# socket weld

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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3G42 15 - 40, stainless steel, 800# socket weld x threaded 3G43 15 - 40, stainless steel, 800# threaded F x F GLOBE

4A41 15 - 40, stainless steel, 150# RF flanged 4A42 50 - 600, stainless steel, 150# RF flanged 4G41 15 - 40, stainless steel, 800# socket weld 4G43 15 - 40, stainless steel, 800# threaded F x F

CHECK

5A41 15 - 40, stainless steel, 150# RF flanged 5A42 50 - 600, stainless steel, 150# RF flanged 5G41 15 - 40, stainless steel, 800# socket weld 5G43 15 - 40, stainless steel, 800# threaded F x F

BALL

6G41 15 – 40, stainless steel, 800# socked welded 6G42 15 – 40, stainless steel, 800# socked welded x threaded F 6G43 15 – 40, stainless steel, 800# threaded F

BUTTERFLY 8A42 50 - 600, stainless steel, 150# RF flangeless NEEDLE

9G46 15 – 25, all service, 800# threaded 20 M x F 9G47 15 – 25, all service, 800# threaded 20 M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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PIPE SPEC 203 ASME 300# STAINLESS STEEL PIPING

CODE

ASME B31.3, ASME B16.5

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Extra Low Temperature Hydrocarbons, Potassium Carbonate Solution (high velocity) DESIGN

Pressure @ Maximum Temperature 3,630 kPag @ 150 DegC Pressure @ 100 DegC 4,090 kPag @ 100 DegC Pressure @ Minimum Temperature 4,090 kPag @ -100 DegC MAOP or WT calculation is required for flange limit conditions. MDT of -120 DegC is possible by application of design to B31.3 Cl 323.2.2.

WT ALLOWANCE Nil corrosion allowance, 12½ % manufacture tolerance on seamless only ENDS

Raised face and socket weld

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Tubing Valves

ASTM A312 or ASTM A358, Gr 316 (or Gr 316) ASTM A182 Gr F316 ASTM A403 Gr 316 ASTM A320 Gr L7 ASTM A320 Gr L7 ASTM A269 Gr 316 Stainless steel - see valve specifications

PIPING AND FITTINGS (Size range) (Minimum wall thickness, material, end preparation) PIPE

Dimensions to ASME B36.19 15 Sch 40s 25 Sch 40s 20 Sch 40s 40 Sch 40s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or Gr 316 Cl1), plain ends 50 Sch 10s 300 6.35 mm 80 Sch 10s 350 7.14 mm 100 Sch 10s 400 7.92 mm 150 Sch 10s 450 8.74 mm 200 4.78 mm 500 9.52 mm 250 5.16 mm 600 11.13 mm Seamless stainless steel ASTM A312 Gr 316 or Welded stainless steel ASTM A358 Gr 316 Cl1, bevelled ends * In low pressure systems over 200 diameter,

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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REV. 1 Page 57 of 166

thinner wall pipes of welded construction may be used. Select pipe thickness and material for economy FLANGES 15 - 40 50 - 600

Dimensions to ASME B16.5 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RF socket weld Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RFWN.

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 3000# socket weld as per ASME B16.11 50 - 600 Match pipe bore for branch connection size limits, seamless stainless steel ASTM A403 Gr WP316, butt-weld, per ASME B16.9 JOINTS 15 - 40 50 - 600

Match pipe bore, stainless steel ASTM A182 Gr F316, 300# RFWN flanged or 3000# socket weld coupling Match pipe bore, stainless steel ASTM A182 Gr F316, 300# RFWN flanged or welded

SMALL FITTINGS (Size range) (Minimum wall thickness, material, end preparation) SWAGE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends, fabrication to ASTM A733 50 - 150 Bevelled end to be same schedule as pipe of same size, stainless steel ASTM A312 Gr 316 (smls), plain end / bevelled end PIPE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends, fabrication to ASTM A733 PLUGS 15 - 40 BOLTS All sizes

GASKETS All sizes

Forged stainless steel ASTM A182 Gr F316, solid hex head bull plug, NPT threaded to ASME B16.11

Stud bolts alloy steel ASTM A320 Gr L7, each with two hex nuts alloy steel ASTM A320 Gr L7, all threaded. Note: MDT of -120 DegC is possible for spec 201 piping by application of bolt tensioning design to B31.3 Cl 323.2.2. ASTM A193 Gr B7 / ASTM A194 Gr 2H permitted only in PotCarb service not subject to low temperatures. Sizes 1 1/4” and over to be one diameter longer than standard

4.5 mm thick 316 s/s spiral wound, graphite filler and stainless steel guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore may be required

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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REV. 1 Page 58 of 166

INSTRUMENT CONNECTION FITTINGS 15 - 40 3000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.34 25 - 600 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 300# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify PROCESS TUBING 8 - 15 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 8 - 15 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Parker Hannifin CPI preferred for Moomba and SA satellites Swagelok for Pt Bonython, Qld, NT, Vic and other sites TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography 5% HYDROSTATIC TEST All sizes 6140 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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REV. 1 Page 59 of 166

PIPE SPEC – 203 (Continued) VALVES

(Valve spec Size, service, ends)

GATE

3B41 15 - 40, stainless steel, 300# RF flanged 3B42 50 - 600, stainless steel, 300# RF flanged 3G41 15 - 40, stainless steel, 800# socket weld 3G42 15 - 40, stainless steel, 800# socket weld x threaded 3G43 15 - 40, stainless steel, 800# threaded F x F

GLOBE

4B41 15 - 40, stainless steel, 300# RF flanged 4B42 50 - 600, stainless steel, 300# RF flanged 4G41 15 - 40, stainless steel, 800# socket weld 4G43 15 - 40, stainless steel, 800# threaded F x F

CHECK

5B41 15 - 40, stainless steel, 300# RF flanged 5B42 50 - 600, stainless steel, 300# RF flanged 5B45 50 - 600, stainless steel, 300# RF flangeless 5G41 15 - 40, stainless steel, 800# socket weld 5G43 15 - 40, stainless steel, 800# threaded F x F

BALL

6G41 15 – 40, stainless steel, 800# socked welded 6G42 15 – 40, stainless steel, 800# socked welded x threaded F 6G43 15 – 40, stainless steel, 800# threaded F

BUTTERFLY 8B42 50 - 600, stainless steel, 300# RF flangeless NEEDLE

9G46 15 – 25, all service, 800# threaded 20 M x F 9G47 15 – 25, all service, 800# threaded 20 M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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PIPE SPEC – 206 ASME 600# STAINLESS STEEL PIPING CODE

ASME B31.3

SIZES

DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

PROCESS FLUIDS Chemical Dosing. DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

CORROSION ALLOWANCE ENDS

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 10,163 kPag @ -100 to 38 oC

NIL

Raised face, socket weld up to DN 40 and butt weld for DN 50 and above.

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Gasket Tubing Valves

ASTM A312 TP316 or ASTM A358 TP316 Cl1 ASTM A182 GR316 ASTM A403 GR WP404 ASTM A320 Gr B8 class 2 ASTM A194 Gr 8 heavy duty 4.4 mm thick 316 SS spiral wound ASTM A269 Gr TP316 Stainless steel – see valve specifications

PIPING AND FITTINGS (Size range) (wall thickness, material, end preparation) PIPE

Dimension to ASME B36.19 15 Sch 40s 25 Sch 40s 20 Sch 40s 40 Sch 40s Seamless stainless steel ASTM A312 TP316 (smls) or ASTM A358 TP316 Cl1 (welded), plain ends 50 Sch 40s 300 12.70 mm WT 80 Sch 40s 350 14.27 mm WT 100 Sch 40s 400 15.88 mm WT 150 Sch 40s 450 17.48 mm WT 200 Sch 40s 500 19.05 mm WT 250 11.13 mm WT 600 22.57 mm WT Seamless stainless steel ASTM A312 TP316(smls) or ASTM A358 TP316 Cl1 (welded), beveled ends

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

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PIPE SPEC – 206 (Continued) FLANGES Dimensions to ASME B16.5 15 – 40 Match pipe bore, Stainless Steel ASTM A182 GR F316, 600# socket weld 50 – 600 Match pipe bore, Stainless Steel ASTM A182 GR F316, 600# RFWN FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 – 40 Match pipe bore, Stainless Steel ASTM A182 GR F316, 3000# socket weld as per ASME B16.11 50 – 600 Match pipe bore for branch connection size limits, seamless Stainless Steel ASTM A403 GR WP316, butt weld, per ASME B16.9. JOINTS 15 – 40 50 – 600

Match pipe bore, stainless steel ASTM A182 GR F316, 600# RFWN flanged or 3000# socket weld coupling. Match pipe bore, stainless steel ASTM A182 GR F316, 600# RFWN flanged or butt welded.

SMALL FITTINGS (Size range)

(Wall thickness, material, end preparation)

SWAGE NIPPLES 15 – 40 Sch 40s, seamless Stainless Steel ASTM A312 TP316 (smls), plain both ends, fabrication to ASTM A733. 50 – 150 Bevelled end to be same schedule as pipe of same size, Stainless Steel ASTM A312 TP316 (smls), beveled ends PIPE NIPPLES 15 – 40 Sch 40s, Stainless Steel ASTM A312 TP316 (smls), plain both ends, fabrication to ASTM A733. PLUGS 15 – 25 BOLTS 15 – 200 250 – 600

GASKETS All sizes

Stainless Steel ASTM A182 GR F316, solid hex head bull plug, NPT threaded to ASME B16.11.

Stud bolts stainless steel ASTM A320 Gr B8, each with two heavy hex nuts alloy steel ASTM A194 Gr 8, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard. Stud bolts stainless steel ASTM A320 Gr B8, each with two heavy hex nuts alloy steel ASTM A194 Gr 8, all threaded. Sizes 1 ¼” and over to be one diameter longer than standard.

4.4 mm thick 316 SS spiral wound with graphite filler and carbon steel guide ring per ASME B16.5 Group 1B and ASME B16.20. For raw gas service, stainless steel inner rings to match pipe bore may be required.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

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PIPE SPEC – 206 (Continued) INSTRUMENT CONNECTION FITTINGS 15 – 40 3000#, Stainless Steel ASTM A182 GR F316, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11. Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-D001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.36 25 – 600 Match pipe bore, stainless steel ASTM A182 GR316, 600# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA. PROCESS TUBING 8 – 15 OD 0.9 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. 20 OD 1.25 mm wall thickness, seamless stainless steel ASTM A269 GR TP316. PROCESS TUBING FITTINGS 8 – 20 Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Swagelok for Sampang. TESTING AND CERTIFICATION (Size range)

(type, frequency)

MATERIAL CERTIFICATES – With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100%. NON DESTRUCTIVE TESTING All sizes Radiography, 100% HYDROSTATIC TEST All sizes 12,270 kPag for 1 hour FIELD INSTALLATION CHECK LIST All sizes Weld procedure, NDT, Hydrostatic test VALVES

(Valve spec size, service, ends)

GLOBE

4C41 4C42 4G41 4G43

15 – 40, All service, 600# RF flanged 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# threaded F x F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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PIPE SPEC – 206 (Continued) CHECK 5C41 15 – 40, All service, 600# RF flanged 5C42 50 – 600, All service, 600# RF flanged 5G41 15 – 40, All service, 800# socket weld 5G43 15 – 40, All service, 800# threaded F x F 50 – 600, All service, 600# RF flanged 15 – 40, All service, 800# socket weld 15 – 40, All service, 800# socket weld x threaded 15 – 40, All service, 800# threaded F x F

BALL

6C42 6G41 6G42 6G43

NEEDLE

9G46 15 – 25, all service, 800# threaded 20 M x F 9G47 15 – 25, all service, 800# threaded 20 M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

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PIPE SPEC 209 ASME 900# STAINLESS STEEL PIPING

CODE

ASME B31.3, ASME B16.5

SIZES

DN 15, 20, 25, 40, 50, 80

PROCESS FLUIDS Extra Low Temperature Hydrocarbons, Potassium Carbonate Solution (high velocity) DESIGN

Pressure @ Maximum Temperature 11,090 kPag @ 200 DegC Pressure @ Minimum Temperature 13910 kPag @ -45 to 100 DegC MAOP or WT calculation is required for flange limit conditions. MDT of -120 DegC is possible by application of design to B31.3 Cl 323.2.2.

WT ALLOWANCE Nil corrosion allowance, 12½ % manufacture tolerance on seamless only ENDS

Ring Type Joint and socket weld

MATERIAL SUMMARY Pipe Flanges Fittings Studs Nuts Tubing Valves

ASTM A312 or ASTM A358, Gr 316 (or Gr 316) ASTM A182 F316 ASTM A403 Gr WP316 ASTM A320 Gr L7 ASTM A320 Gr L7 ASTM A269 Gr 316 Stainless steel - see valve specifications

PIPING AND FITTINGS (Size range) (Minimum wall thickness, material, end preparation) PIPE

Dimensions to ASME B36.19 15 Sch 80s 25 Sch 80s 20 Sch 80s 40 Sch 80s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or Gr 316 Cl1), plain ends 50 Sch 40s 80 Sch 10s Seamless stainless steel ASTM A312 Gr 316 (or 316) or Welded stainless steel ASTM A358 Gr 316 Cl1 (or 316 Cl1), bevelled ends * In low pressure systems over 200 diameter, thinner wall pipes of welded construction may be used. Select pipe thickness and material for economy

FLANGES 15 - 40

Dimensions to ASME B16.5 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 900# RF socket weld

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PIPING AND VALVES GENERAL SPECIFICATION

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DOCUMENT NO.

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50 - 80

Match pipe bore, forged stainless steel ASTM A182 Gr F316, 900# RFWN.

FITTINGS AND BRANCH CONNECTIONS Refer Piping Branch Connections table 15 - 40 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 6000# socket weld as per ASME B16.11 50 - 80 Match pipe bore for branch connection size limits, seamless stainless steel ASTM A403 Gr WP316, butt-weld, per ASME B16.9 JOINTS 15 - 40 50 - 80

Match pipe bore, stainless steel ASTM A182 Gr F316, 900# RFWN flanged or 6000# socket weld coupling Match pipe bore, stainless steel ASTM A182 Gr F316, 900# RFWN flanged or welded

SMALL FITTINGS (Size range) (Minimum wall thickness, material, end preparation) SWAGE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends, fabrication to ASTM A733 50 - 80 Bevelled end to be same schedule as pipe of same size, stainless steel ASTM A312 Gr 316 (smls), plain end / bevelled end PIPE NIPPLES 15 - 40 Sch 80s, seamless stainless steel ASTM A312 Gr 316 (smls), plain both ends, fabrication to ASTM A733 PLUGS 15 - 40

BOLTS All sizes

GASKETS All sizes

Forged stainless steel ASTM A182 Gr F316, solid hex head bull plug, NPT threaded to ASME B16.11

Stud bolts alloy steel ASTM A320 Gr L7, each with two hex nuts alloy steel ASTM A320 Gr L7, all threaded. Note: MDT of -120 DegC is possible for spec 201 piping by application of bolt tensioning design to B31.3 Cl 323.2.2. ASTM A193 Gr B7 / ASTM A194 Gr 2H permitted only in PotCarb service not subject to low temperatures. Sizes 1 1/4” and over to be one diameter longer than standard

4.5 mm thick 316 s/s spiral wound, graphite filler and stainless steel guide ring per ASME B16.5 Group 1B and ASME B16.20. Colour code to ASME B16.20. For corrosive or erosive service s/s inner rings to match pipe bore may be required - Engineer to specify on P&ID.

INSTRUMENT CONNECTION FITTINGS 15 - 40 6000#, forged stainless steel ASTM A182 Gr F316, thermowell, sockolet, thredolet or threaded elbolet. Dimensions per ASME B16.11.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

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DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 66 of 166

Fabricated connections use fully welded or flanged fittings up to the first isolation valve. Otherwise, use isolation valves with integral welding attachment to pipe. Addition of gusseting or bracing is required near vibrating machinery. Use of 20 mm needle valve directly connected to thredolet is permitted only in locations remote from collision and vibration and corrosion hazards. Refer 1515-50-G001 for further detail. ORIFICE FLANGES Dimensions to ASME B16.34 25 - 80 Match pipe bore, forged stainless steel ASTM A182 Gr F316, 900# RFWN, furnished with jack screws and drilled for DN 15 socket weld or drilled and tapped 15 NPT per AGA - Engineer to specify PROCESS TUBING 8 - 15 OD 0.9 mm min wall thickness, seamless stainless steel ASTM A269 Gr 316 PROCESS TUBING FITTINGS 8 - 15 OD Forged stainless steel ASTM A182 Gr F316, flareless compression type connection: Parker Hannifin CPI preferred for Moomba and SA satellites Swagelok for Pt Bonython, Qld, NT, Vic and other sites TESTING AND CERTIFICATION (Size range) (Type, frequency) MATERIAL CERTIFICATES - With material supply All sizes Mill chemical analysis, mill material properties, 100% WELD PROCEDURE All sizes Weld procedure qualified, welder qualified, 100% NON DESTRUCTIVE TESTING All sizes Radiography 5% HYDROSTATIC TEST All sizes 12260 kPag for 1 hour FIELD INSTALLATION CHECKLIST All sizes Weld procedure, NDT, hydrostatic test VALVES (Valve spec Size, service, ends) GATE

3D41 15 - 40, stainless steel, 900# RF flanged 3D42 50 - 600, stainless steel, 900# RF flanged 3E43 15 - 40, stainless steel, 1500# Socket Weld 3E44 15 - 40, stainless steel, 1500# Socket Weld x THRD 3E45 15 - 40, stainless steel, 1500# THRD

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 67 of 166

GLOBE

4D41 15 - 40, stainless steel, 300# RF flanged 4D42 50 - 600, stainless steel, 300# RF flanged 4E43 15 - 40, stainless steel, 1500# Socket Weld 4E45 15 - 40, stainless steel, 1500# THRD

CHECK

5D41 15 - 40, stainless steel, 900# RF flanged 5D42 50 - 600, stainless steel, 900# RF flanged 5E43 15 - 40, stainless steel, 1500# Socket Weld 5E45 15 - 40, stainless steel, 1500# THRD

BALL

6E43 15 – 40, stainless steel, 1500# socked welded 6E44 15 – 40, stainless steel, 1500# socked welded x threaded F 6E45 15 – 40, stainless steel, 1500# threaded F

BUTTERFLY 8D42 50 - 600, stainless steel, 900# RF flangeless NEEDLE

9E46 15 - 25, all service, 1500# threaded 20 M x F 9E47 15 - 25, all service, 1500# threaded 20M x 15F

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 68 of 166

APPENDIX – B

VALVE SPECIFICATIION

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 69 of 166

GATE VALVES Valve size and rating

General Service

Remarks

150# 15 – 40 flanged 50 – 600 flanged

3A01 3A02

CS CS

300# 15 – 40 flanged 50 – 600 flanged

3B01 3B02

CS CS

600# 15 – 40 flanged 50 – 600 flanged

3C01 3C02

CS CS

800# 15 – 40 Socket weld 15 – 40 SW x Threaded F 15 – 40 Threaded F x F

3G01 3G02 3G03

CS CS CS

900# 15 – 40 flanged 50 – 600 flanged

3D01 3D02

CS CS

1500# 15 – 40 flanged 50 – 600 flanged

3E01 3E02

CS CS

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 70 of 166

VALVE SPEC – 3A01 ASME 150# DN 15-40 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600, BS 1414

SIZES

DN 15, 20, 25, 40

CORROSSION ALLC.

3 mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS & Y, rising stem, bolted bonnet

END DESIGN

RF Flanged

INTERNAL DESIGN

Solid disc, renewable seat rings

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105 or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 71 of 166

VALVE SPEC – 3A02 ASME 150# DN 50-600 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

50 80 100 150

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS & Y, rising stem, bolted bonnet, renewable seat rings. All welds full penetration butt weld, NDT certified.

END DESIGN

RF flanged

INTERNAL DESIGN

Solid disc DN 50 – DN 150, flexible disc DN 200 – DN 600, renewable seats 100 – 600. Plug Disc.

OPERATOR

Hand wheel DN 50 – DN 250, gear operator DN 300 –DN 600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104382 104484 104485 104486

200 250 300 400

104393 104493 104395 104398

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 72 of 166

VALVE SPEC – 3B01 ASME 300# DN 15-40 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS & Y, rising stem, bolted bonnet

END DESIGN

RF FLanged

INTERNAL DESIGN

Solid disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105 or cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 73 of 166

VALVE SPEC – 3B02 ASME 300# DN 50 – 600 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

250

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, HP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Solid disc DN50 – DN150, flexible disc DN200 – DN600, renewable seats DN100 – DN600.

OPERATOR

Hand wheel DN50 – DN200 gear operator DN250 – DN600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats and disc seats, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

133382

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 74 of 166

VALVE SPEC – 3C01 ASME 600# DN 15-40 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

40

PROCESS FLUIDS

Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS & Y, rising stem, bolted bonnet

END DESIGN

RF Flange

INTERNAL DESIGN

Solid disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105 or cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104583

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 75 of 166

VALVE SPEC – 3C02 ASME 600# DN 50 – 600 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

100 150

PROCESS FLUIDS

Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water, Potassium Carbonate Solution, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Solid disc DN50 – DN150, flexible disc DN200 – DN600, renewable seats DN100 – DN600

OPERATOR

Hand wheel DN50 – DN150 gear operator DN200 – DN600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seats and disc seats

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104415 133341

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 76 of 166

VALVE SPEC – 3G01 API 800# DN 15 – 40 Carbon Steel Socket Welded Gate Valve

CODE

API 602

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

15 20 25 40

CORROSSION ALWC.

3mm

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

END DESIGN

Socket weld, or Integral weld x socket weld

INTERNAL DESIGN

Solid disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104432 104433 104434 104435

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,620 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 77 of 166

VALVE SPEC – 3G02 API 800# DN 15 – 40 CS Welded x Threaded Gate Valve

CODE

API 602

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

END DESIGN

Socket weld x threaded NPT female, or Integral weld x threaded NPT female

INTERNAL DESIGN

Solid disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,620 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 78 of 166

VALVE SPEC – 3G03 API 800# DN 15 – 40 Carbon Steel Threaded Gate Valve

CODE

API 602

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

15 20 25 40

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Solid disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seats, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104426 104427 104428 104429

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,620 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 79 of 166

VALVE SPEC – 3D01 ASME 900# DN 15 – 40 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Potassium Carbonate Solution (low velocity), Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp max limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner ring

END DESIGN

RTJ flanged

INTERNAL DESIGN

Solid disc

OPERATOR

Handwheel

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seats and disc seats All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350oC 13910 kPag @ -29oC-100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 80 of 166

VALVE SPEC – 3D02 ASME 900# DN 50 – 600 Carbon Steel Gate Valve CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Potassium Carbonate Solution (low velocity), Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp max limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner ring

END DESIGN

RTJ flanged

INTERNAL DESIGN

Solid disc DN50 – DN150, flexible disc DN200 – DN600, renewable seats DN100 – DN600

OPERATOR

Handwheel DN50 – DN150, gear operator DN200 – DN600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seats and disc seats

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350oC 13910 kPag @ -29oC-100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 81 of 166

VALVE SPEC – 3E01 ASME 1500# DN 15 – 40 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp max limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner ring

END DESIGN

RTJ flanged

INTERNAL DESIGN

Solid disc

OPERATOR

Handwheel

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seats and disc seats All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

18480 kPag @ 350oC 23190 kPag @ -29oC-100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 82 of 166

VALVE SPEC – 3E02 ASME 1500# DN 50 – 300 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 50, 80, 100, 150, 200, 250, 300

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

100

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp max limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ Flanged

INTERNAL DESIGN

Solid disc DN50-150, flexible disc DN200-300, renewable seats DN100-300

OPERATOR

Handwheel DN50 – 150, Gear operator DN200-300

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr. WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seats and disc seats

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

157110

18480 kPag @ 350oC 23190 kPag @ -29oC-100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 83 of 166

VALVE SPEC – 3E07 ASME 1500# DN 15 – 40 Carbon Steel Gate Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 600

SIZES

DN 15, 20, 25, 40

CORROSSION ALWC.

3mm

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp max limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Solid disc

OPERATOR

Handwheel

BODY MATERIAL

Carbon steel - Cast ASTM A105

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seats and disc seats

STEM SEAL MATERIAL

Graphite

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

18480 kPag @ 350oC 23190 kPag @ -29oC-100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 84 of 166

GLOBE VALVES Valve size and rating

General Service

Remarks

150# 15 – 40 Flanged 50 – 600 Flanged

4A01 4A02

CS CS

300# 15 – 40 Flanged 50 – 600 Flanged

4B01 4B02

CS CS

600# 15 – 40 Flanged 50 – 600 Flanged 15 – 40 Flanged 50 – 600 Flanged

4C01 4C02 4C41 4C42

CS CS SS SS

800# 15 – 40 Socket weld 15 – 40 SW x Threaded 15 – 40 Threaded F x F 15 – 40 Socket weld 15 – 40 Threaded F x F

4G01 4G02 4G03 4G41 4G43

CS CS CS SS SS

900# 15 – 40 Flanged 50 – 600 Flanged 50 – 600 Flanged

4D01 4D02 4D04

CS CS CS

1500# 15 – 40 Flanged 50 – 600 Flanged 15 – 40 Socket weld 15 – Threaded 15 – 40 Socket weld

4E01 4E02 4E07 4E09 4E43

CS CS CS CS SS

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 85 of 166

VALVE SPEC – 4A01 ASME 150# DN 15 – 40 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Amine, Boiler Feed Water, Condensate, Ethanem Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet, NDT Certified

END DESIGN

RF Flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 86 of 166

VALVE SPEC – 4A02 ASME 150# DN 50 – 600 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

50 80 150

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel 50 – 250 gear operator 300 – 600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104596 104597 104598

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 87 of 166

VALVE SPEC – 4B01 ASME 300# DN 15 – 40 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol HP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat and disc seat, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 o 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 88 of 166

VALVE SPEC – 4B02 ASME 300# DN 50 – 600 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, HP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel 50 – 200 gear operator 250 – 600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat and disc seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 89 of 166

VALVE SPEC – 4C01 ASME 600# DN 15 – 40 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water, Potassium Carbonate Solution, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit 7,390 kPag @ 350 oC Pressure @ 100 oC 9,280 kPag @ 100 oC Pressure @ temp min limit 10,210 kPag @ -29 to 38 oC

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat.

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 90 of 166

VALVE SPEC – 4C02 ASME 600# DN 50 – 600 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 500, 600

SIZE, FMIS ITEM

100

PROCESS FLUIDS

Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water, Potassium Carbonate Solution, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel 50- 150 gear operator 200 – 600

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

104450

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 91 of 166

VALVE SPEC – 4C41 ASME 600# DN 15 – 40 Stainless Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316 with stellite faced body seat and disc seat.

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 14895 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

The following valve may be substituted for this duty; 4C41 600# SS check valve.

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 92 of 166

VALVE SPEC – 4C42 ASME 600# DN 50 – 600 Stainless Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel 50- 150, gear operator 200 – 600

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316 with stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 14895 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

The following valve may be substituted for this duty; 4C41 600# SS check valve.

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 93 of 166

VALVE SPEC – 4G01 ASME 800# DN 15 – 40 Carbon Steel Socket Weld Globe Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Stream, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

Socket weld

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20445 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

The following valve may be substituted for this duty; 4G41 800# SS socket weld check valve.

PAINTING and COATING

By Specification 9820-SP-ME-007

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,630 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 94 of 166

VALVE SPEC – 4G03 ASME 800# DN 15 – 40 Carbon Steel Threaded Globe Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Stream, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Plug disc

OPERATOR

Hand wheel

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite).

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20445 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

The following valve may be substituted for this duty; 4G43 800# SS socket weld check valve.

PAINTING and COATING

By Specification 9820-SP-ME-007

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,630 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 95 of 166

VALVE SPEC – 4G41 ASME 800# DN 15 – 40 Stainless Steel Socket Weld Globe Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

Socket weld

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316with stellite faced body seats

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

9,720 kPag @ 150 oC 11,030 kPag @ 100 oC 13,240 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 96 of 166

VALVE SPEC – 4G43 ASME 800# DN 15 – 40 Stainless Steel Threaded Globe Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316with stellite faced body seats

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

9,720 kPag @ 150 oC 11,030 kPag @ 100 oC 13,240 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 97 of 166

VALVE SPEC – 4D01 ASME 900# DN 15 – 40 RTJ Flanged, Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

25

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Sweet Gas, Potassium Carbonate Solution (low velocity)

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

133361

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 98 of 166

VALVE SPEC – 4D02 ASME 900# DN 50 – 600 RTJ Flanged, Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Sweet Gas, Potassium Carbonate Solution (low velocity)

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel 50-150 gear operator 200-600

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 99 of 166

VALVE SPEC – 4D04 ASME 900# DN 50 – 600 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel 50-150 gear operator 200-600

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 100 of 166

VALVE SPEC – 4E01 ASME 1500# DN 15 - 40 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bolted bonnet

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner ring

END DESIGN

RTJ flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

18480 kPag @ 350 oC 23190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 101 of 166

VALVE SPEC – 4E02 ASME 1500# DN 50 – 300 Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300

SIZE, FMIS ITEM

50

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel 50-150 gear operator 200-300

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007.

104455

18480 kPag @ 350 oC 23190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 102 of 166

VALVE SPEC – 4E07 ASME 1500# DN 50 – 300 Socked Welded, Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

Socket Weld

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel 50-150 gear operator 200-300

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007 .

18480 kPag @ 350 oC 23190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 103 of 166

VALVE SPEC – 4E09 ASME 1500# DN 50 – 300 Threaded, Carbon Steel Globe Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

Threaded

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel 50-150 gear operator 200-300

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007 .

18480 kPag @ 350 oC 23190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 104 of 166

VALVE SPEC – 4E43 ASME 1500# DN 15 – 40 Stainless Steel Socket Weld Globe Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity).

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

OS&Y, rising stem, welded or bottled bonnet

END DESIGN

Socket weld

INTERNAL DESIGN

Plug disc

OPERATOR

Handwheel

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316with stellite faced body seats

STEM SEAL MATERIAL

Graphite or Garlok EVS 9000 or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34,785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

18480 kPag @ 350 oC 23190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 105 of 166

CHECK VALVES

Valve size and rating

General Service

Remarks

150# 15 – 40 flanged 50 – 600 flanged

5A01 5A02

CS CS

300# 15 – 40 flanged 50 – 600 flanged

5B01 5B02

CS CS

600# 15 – 40 flanged 50 – 600 flanged 15 – 40 flanged 50 – 600 flanged

5C01 5C02 5C41 5C42

CS CS SS SS

800# 15 – 40 Socket weld 15 – 40 Threaded F x F 15 – 40 Socket weld 15 – 40 Threaded F x F

5G01 5G03 5G41 5G43

CS CS SS SS

900# 15 – 40 flanged 50 – 600 flanged 50 – 600 flanged

5D01 5D02 5D04

CS CS CS

1500# 15 – 40 flanged 50 – 600 flanged

5E01 5E02

CS CS

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 106 of 166

VALVE SPEC – 5A01 ASME 150# DN 15 – 40 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

25 40

PROCESS FLUIDS

Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

133364 104469

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 107 of 166

VALVE SPEC – 5A02 ASME 150# DN 50 – 600 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

200

PROCESS FLUIDS

Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

133371

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 108 of 166

VALVE SPEC – 5B01 ASME 300# DN 15 – 40 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Process Water, Sweet Gas, Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check/ wafer

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 109 of 166

VALVE SPEC – 5B02 ASME 300# DN 50 – 600 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50 to 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Process Water, Sweet Gas,

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check/ wafer

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 110 of 166

VALVE SPEC – 5B04 ASME 300# DN 50 – 600 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50 to 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check/ wafer

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 7665 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

NIL

PAINTING and COATING

By Specification 9820-SP-ME-007

3,700 kPag @ 350 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 111 of 166

VALVE SPEC – 5C01 ASME 600# DN 15 – 40 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat.

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

The following valve may be substituted for this duty; 5C41 600# Stainless steel swing check valve

PAINTING and COATING

By Specification 9820-SP-ME-007

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 112 of 166

VALVE SPEC – 5C02 ASME 600# DN 50 – 600 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B 16.10, ASME B 16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Boiler Feed Water, Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel – Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

The following valve may be substituted for this duty; 5C42 600# Stainless steel swing check valve

PAINTING and COATING

By Specification 9820-SP-ME-007

7,390 kPag @ 350 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 113 of 166

VALVE SPEC – 5C41 ASME 600# DN 15 – 40 Stainless Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity)

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316, stellite faced body seat and disc seat.

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 14895 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 114 of 166

VALVE SPEC – 5C42 ASME 600# DN 50 – 600 Stainless Steel Swing Check Valve

CODE

ASME B16.5, ASME B 16.10, ASME B 16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity)

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316, stellite faced body seat and disc seat.

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 14895 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 115 of 166

VALVE SPEC – 5D01 ASME 900# DN 15 - 40 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Lift check or swing check - Engineer to specify on P&ID

OPERATOR

None

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 116 of 166

VALVE SPEC – 5D02 ASME 900# DN 50 – 600 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES SIZE, FMIS ITEM

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 -

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 117 of 166

VALVE SPEC – 5D04 ASME 900# DN 50 – 600 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES SIZE, FMIS ITEM

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 -

PROCESS FLUIDS

Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20865 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required.

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 118 of 166

VALVE SPEC – 5G01 API 800# DN 15 – 40 Carbon Steel Socket Weld Check Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40 (50 in oil flow line duty )

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Sweet Gas, Oil, Condensate, Oily Water, Glycol, Potassium Carbonate Solution, Boiler Feed Water, Plant Relief, Process Water, LP Steam, Air, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

Socket weld

INTERNAL DESIGN

Lift check or swing check – Engineer to specify

OPERATOR

None

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 5G41 800# Stainless steel socket weld check valve

PAINTING and COATING

By Specification 9820-SP-ME-007

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,620 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 119 of 166

VALVE SPEC – 5G03 API 800# DN 15 – 40 CS Threaded Check Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40 (50 in oil flow line duty )

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Sweet Gas, Oil, Condensate, Oily Water, Glycol, Potassium Carbonate Solution, Boiler Feed Water, Plant Relief, Process Water, LP Steam, Air, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Lift check or swing check – Engineer to specify

OPERATOR

None

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – 13% chrome AISI type 410 with stellite faced body seat, or 18% chrome AISI type 316 (no stellite)

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 5G43 800# Stainless steel threaded check valve

PAINTING and COATING

By Specification 9820-SP-ME-007

9,860 kPag @ 350 oC 12,410 kPag @ 100 oC 13,620 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 120 of 166

VALVE SPEC – 5G41 API 800# DN 15 – 40 Stainless Steel Socket Weld Check Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity)

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

Socket weld

INTERNAL DESIGN

Lift check or swing check – Engineer to specify

OPERATOR

None

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, forged ASTM A182 Gr F316 or cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316, stellite faced body seat.

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 14895 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 121 of 166

VALVE SPEC – 5G43 API 800# DN 15 – 40 Stainless Steel Threaded Check Valve

CODE

BS 5352

SIZES

DN 15, 20, 25, 40 (50 in oil flow line duty )

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Potassium Carbonate Solution (high velocity)

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Lift check or swing check – Engineer to specify

OPERATOR

None

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stainless steel – 18% chrome AISI type 316 or 316, stellite faced body seats.

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 122 of 166

VALVE SPEC – 5E01 ASME 1500# DN 15 – 40 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner ring

END DESIGN

RTJ flanged

INTERNAL DESIGN

Lift check or swing check - Engineer to specify on P&ID

OPERATOR

None

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

18,480 kPag @ 150 oC 23,190 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 123 of 166

VALVE SPEC – 5E02 ASME 1500# DN 50 – 300 Carbon Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 50, 80, 100, 150, 200, 250, 300

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Swing check

OPERATOR

None

BODY MATERIAL

Carbon steel - Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

18,480 kPag @ 150 oC 23,190 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 124 of 166

VALVE SPEC – 5E43 ASME 1500# DN 15 – 40 Stainless Steel Swing Check Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Bolted bonnet All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

STUD BOLT SS A 320 Gr B8 Class 2 C/W 2 HEAVY HEX NUTS A 194 Gr 8

GASKETS

Soft iron oval or octagonal ring, cadmium plated PTFE or S/S inner ring

END DESIGN

Socket Welded

INTERNAL DESIGN

Lift check or swing check - Engineer to specify on P&ID

OPERATOR

None

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB

TRIM MATERIAL

Stainless steel - 13% chrome AISI type 410 or 18% chrome AISI type 316, stellite faced body seat and disc seat All materials to meet requirements of NACE STD MR-01-75

STEM SEAL MATERIAL

N/A

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 20430 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

18,480 kPag @ 150 oC 23,190 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 125 of 166

BALL VALVES

Valve size and rating

General Service

Remarks

150# 50 – 600 Flanged

6A02

CS

300# 50 – 600 Flanged

6B02

CS

600# 50 – 600 Flanged 50 – 600 Flanged

6C02 6C42

CS SS

800# 15 – 40 Socket Weld 15 – 40 SW x Threaded F 15 – 40 Threaded F x F 15 – 40 Socket Weld 15 – 40 SW x Threaded F 15 – 40 Threaded F x F

6G01 6G02 6G03 6G41 6G42 6G43

CS CS CS SS SS SS

900# 50 - 600 Flanged 25 – 40 Flanged 50 - 600 flanged

6D02 6D03 6D04

CS CS CS

1500# 50 - 600 Flanged 15 – 40 Falnged 15 – 40 Socket Welded 15 – 40 SW x Threaded F 15 – 40 Socket Welded

6E02 6E03 6E07 6E08 6E43

CS CS CS CS CS

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 126 of 166

VALVE SPEC – 6A02 ASME 150# DN 50 – 600 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

80 100

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore 50 – 100 mm trunnion mounted or floating ball 150 – 600 mm trunnion mounted ball.

OPERATOR

50 – 200 mm wrench or hand wheel 250 – 600 mm weatherproof gear operator

BODY MATERIAL

Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Carbon steel – plasma applied nickel overlay, or Electroless nickel plating (ENP) of min thickness 0.075 mm, Min. hardness 900 VHN (67 RC). All free of porosity. Ball (alternate): Stainless steel – AISI type 316 Seat seals.: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: Viton

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

105687 105692

1,690 kPag @ 120 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 127 of 166

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 128 of 166

VALVE SPEC – 6B02 ASME 300# DN 50 – 600 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

50

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Process Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore, 50 – 100 mm trunnion mounted or floating ball 150 – 600 mm trunnion mounted ball.

OPERATOR

50 – 200 mm wrench or hand wheel 250 – 600 mm weatherproof gear operator

BODY MATERIAL

Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Carbon steel – plasma applied nickel overlay, or Electroless nickel plating (ENP) of min thickness 0.075 mm, Min. hardness 900 VHN (67 RC). All free of porosity. Ball (alternate): Stainless steel – AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: Viton

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 2940 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

134800

4,590 kPag @ 120 oC 4,640 kPag @ 100 oC 5,110 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 129 of 166

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 130 of 166

VALVE SPEC – 6C02 ASME 600# DN 50 – 600 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore, trunnion mounted ball

OPERATOR

DN 50 – DN200 wrench or hand wheel DN250 – DN600 weatherproof gear operator

BODY MATERIAL

Carbon steel – Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Carbon steel – plasma applied nickel overlay, or Electroless nickel plating (ENP) of min thickness 0.075 mm, Min. hardness 900 VHN (67 RC). All free of porosity. Ball (alternate): Stainless steel – AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: Viton

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 6C42 600# Stainless steel ball valve

PAINTING and COATING

By Specification 9820-SP-ME-007

9,180 kPag @ 120 oC 9,280 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 131 of 166

VALVE SPEC – 6C42 ASME 600# DN 50 – 600 Stainless Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry fire safe and antistatic All welds full penetration butt weld, NDT certified

END DESIGN

RF flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore, trunnion mounted ball

OPERATOR

50 – 200 mm wrench or handwheel 250 – 600 mm weatherproof gear operator

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316 or A351 – CF8 or CF8M Min. hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: Viton

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 14895 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

7,270 kPag @ 150 oC 8,180 kPag @ 100 oC 9,930 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 132 of 166

VALVE SPEC – 6G01 API 800# DN 15 – 50 Carbon Steel Welded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry, fire safe and antistatic

END DESIGN

Socket weld, or Integral weld x socket weld

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – AISI type 316, Seat seals reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 6G41 800# Stainless steel socket weld ball valve

PAINTING and COATING

By Specification 9820-SP-ME-007

5,000 kPag @ 120 oC 5,500 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 133 of 166

VALVE SPEC – 6G02 API 800# DN 15 – 50 Carbon Steel Welded x Threaded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry, firesafe and antistatic

END DESIGN

Socket weld x threaded NPT female, or Integral weld x threaded NPT female

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – AISI type 316, Seat seals reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 6G42 800# Stainless steel socket weld x threaded ball valve

PAINTING and COATING

By Specification 9820-SP-ME-007

5,000 kPag @ 120 oC 5,500 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 134 of 166

VALVE SPEC – 6G03 API 800# DN 15 – 50 Carbon Steel Threaded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry, firesafe and antistatic

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – AISI type 316, Seat seals reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 6G43 800# Stainless steel threaded ball valve

PAINTING and COATING

By Specification 9820-SP-ME-007

5,000 kPag @ 120 oC 5,500 kPag @ 100 oC 10,210 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 135 of 166

VALVE SPEC – 6G41 API 800# DN 15 – 50 Stainless Steel Socket Welded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry, fire safe and antistatic

END DESIGN

Socket weld, or Integral weld x socket weld

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316. Min hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

9,720 kPag @ 150 oC 11,030 kPag @ 100 oC 13,240 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 136 of 166

VALVE SPEC – 6G42 API 800# DN 15 – 50 Stainless Steel Welded x Threaded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry, firesafe and antistatic

END DESIGN

Socket weld x threaded NPT female, or Integral weld x threaded NPT female

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316. Min hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

9,720 kPag @ 150 oC 11,030 kPag @ 100 oC 13,240 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 137 of 166

VALVE SPEC – 6G43 API 800# DN 15 – 50 Stainless Steel Threaded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing.

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Split body or top entry, firesafe and antistatic

END DESIGN

Threaded NPT female x female

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316. Min hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

9,720 kPag @ 150 oC 11,030 kPag @ 100 oC 13,240 kPag @ -100 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 138 of 166

VALVE SPEC – 6D02 ASME 900# DN 50 - 600 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

80 150

PROCESS FLUIDS

Amine, Condensate, Ethane, Glycol, Methanol, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, Sealant injection, body vent plug firesafe and antistatic to prevent electric shocks, arcing All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore trunnion mounted ball

OPERATOR

50-200 mm wrench or handwheel, 250-600 mm weatherproof gear operator

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel - 13% chrome AISI type 410 Ball: Carbon steel - plasma applied nickel overlay, or electroless nickel plating (ENP) of min thickness 0.075 mm, min hardness 900 VHN (67 RC). All free of porosity Ball (alternate): Stainless steel - AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: viton AED

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

157102 157113

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 139 of 166

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 140 of 166

VALVE SPEC – 6D03 ASME 900# DN 15 - 40 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, Sealant injection, body vent plug firesafe and antistatic to prevent electric shocks, arcing All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore trunnion mounted ball

OPERATOR

50-200 mm wrench or handwheel, 250-600 mm weatherproof gear operator

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel - 13% chrome AISI type 410 Ball: Carbon steel - plasma applied nickel overlay, or electroless nickel plating (ENP) of min thickness 0.075 mm, min hardness 900 VHN (67 RC). All free of porosity Ball (alternate): Stainless steel - AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: viton AED

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 141 of 166

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 142 of 166

VALVE SPEC – 6D04 ASME 900# DN 50 - 600 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600

SIZE, FMIS ITEM

80 150

PROCESS FLUIDS

Raw Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, Sealant injection, body vent plug firesafe and antistatic to prevent electric shocks, arcing All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore trunnion mounted ball

OPERATOR

50-200 mm wrench or handwheel, 250-600 mm weatherproof gear operator

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel - 13% chrome AISI type 410 Ball: Carbon steel - plasma applied nickel overlay, or electroless nickel plating (ENP) of min thickness 0.075 mm, min hardness 900 VHN (67 RC). All free of porosity Ball (alternate): Stainless steel - AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: viton AED or equal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 19860 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

157102 157113

11090 kPag @ 350 oC 13,910 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 143 of 166

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 144 of 166

VALVE SPEC – 6E02 ASME 1500# DN 50 – 300 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300

SIZE, FMIS ITEM

150

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, Sealant injection, body vent plug firesafe and antistatic to prevent electric shocks, arcing All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore trunnion mounted ball

OPERATOR

50-150 mm wrench or handwheel, 150-300 mm weatherproof gear operator

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel - 13% chrome AISI type 410 Ball: Carbon steel - plasma applied nickel overlay, or electroless nickel plating (ENP) of min thickness 0.075 mm, min hardness 900 VHN (67 RC). All free of porosity Ball (alternate): Stainless steel - AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: viton AED

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34,785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

104352

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 145 of 166

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 146 of 166

VALVE SPEC – 6E03 ASME 1500# DN 15 – 40 Carbon Steel Ball Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Oil, Oily Water, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, Sealant injection, body vent plug firesafe and antistatic to prevent electric shocks, arcing All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RTJ flanged

INTERNAL DESIGN

Renewable seats and seals: Full bore trunnion mounted ball

OPERATOR

50-150 mm wrench or handwheel, 150-300 mm weatherproof gear operator

BODY MATERIAL

Carbon steel - Forged ASTM A105, or Cast ASTM A216 Gr WCB or WCC

TRIM MATERIAL

Stem, seats: Stainless steel - 13% chrome AISI type 410 Ball: Carbon steel - plasma applied nickel overlay, or electroless nickel plating (ENP) of min thickness 0.075 mm, min hardness 900 VHN (67 RC). All free of porosity Ball (alternate): Stainless steel - AISI type 316 Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

Stem seals: viton AED

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34,785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 147 of 166

OTHER VALVES

Nil

PAINTING and COATING

By Specification 9820-SP-ME-007

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 148 of 166

VALVE SPEC – 6E07 API 800# DN 15 – 40 Carbon Steel Welded Ball Valve

CODE

BS 5351

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, fire safe and antistatic

END DESIGN

Socket weld, or Integral weld x socket weld

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – AISI type 316, Seat seals reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 6G41 800# Stainless steel socket weld ball valve

PAINTING and COATING

By Specification 9820-SP-ME-007

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 149 of 166

VALVE SPEC – 6E08 API 1500# DN 15 – 40 Carbon Steel Welded x Threaded Ball Valve

CODE

-

SIZES

DN 15, 20, 25, 40

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Condensate, Ethane, Glycol, Oil, Oily Water, Sweet Gas, Raw Gas.

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, firesafe and antistatic

END DESIGN

Socket weld x threaded NPT female, or Integral weld x threaded NPT female

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Carbon steel – Forged ASTM A105

TRIM MATERIAL

Stainless steel – AISI type 316, Seat seals reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

-

PAINTING and COATING

By Specification 9820-SP-ME-007

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 150 of 166

VALVE SPEC – 6G43 API 1500# DN 15 – 40 Stainless Steel Socket Welded Ball Valve

CODE

-

SIZES

DN 15, 20, 25, 40, 50

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing.

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Split body or top entry, fire safe and antistatic

END DESIGN

Socket weld, or Integral weld x socket weld

INTERNAL DESIGN

Floating ball, full bore or reduced bore – Engineer to specify

OPERATOR

Wrench, padlockable open or closed

BODY MATERIAL

Stainless steel – 18% Chrome AISI type 316 or 316, Cast ASTM A351 Gr CF8 or CF8M

TRIM MATERIAL

Stem, seats: Stainless steel – 13% chrome AISI type 410 Ball: Stainless steel ASTM A182 F316. Min hardness 900 VHN (67 RC). All free of porosity. Seat seals: reinforced PTFE or Devlon V

STEM SEAL MATERIAL

PTFE or Graphite with CNAF upper seal

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 15315 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 151 of 166

NEEDLE VALVE

Valve size and rating

General Service

Remarks

1500# 15 – 25 NPT M x F 20 x 15 NPT 20M x 15F 15 – 25 NPT M x F 20 x 15 NPT 20M x 15F

9E10 9E11 9E46 9E47

CS CS SS SS

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 152 of 166

VALVE SPEC – 9E10 M x F Carbon Steel Needle Valve for Pipe and Tubing

CODE

MSS SP-99

SIZES

DN 15, 20, 25

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Air, Amine, Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Potassium Carbonate Solution, Process Water, Raw Gas, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

9,5 mm orifice, 20 – 25 mm valve 4.8 mm orifice, 15 mm valve threaded bonnet

END DESIGN

Threaded NPT male x female

INTERNAL DESIGN

Equivalent to : Anderson Greenwood H1VC-44Q, H1VC-66Q, H1VC-88Q Precision General V507-CDT, V3-5XX-CDT, V3-545-CDT Use for sample points, gas blow down for small lines

OPERATOR

Handle

BODY MATERIAL

Carbon steel – Forged ASTM A105 or AS 1443/12l14, cadmium or chrome plated

TRIM MATERIAL

18/8 chrome/nickel spindle and plug, metal seat Soft seat permitted on DN 25 for use in service ratings to 1500#

STEM SEAL MATERIAL

Teflon

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34,785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 9E41 Stainless steel M x F needle valve

PAINTING and COATING

By Specification 9820-SP-ME-007

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 153 of 166

VALVE SPEC – 9E11 M x F Carbon Steel Needle Valve for Vertical Pressure Gauges

CODE

MSS SP-99

SIZES

DN 15, 20

SIZE, FMIS ITEM

20 M x 15 F

PROCESS FLUIDS

Boiler Feed Water, Condensate, Ethane, Glycol, LP Steam, Oil, Oily Water, Plant Relief, Process water, Raw Gas, Sweet Gas

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Fitted with bleed valve, threaded bonnet

END DESIGN

Threaded NPT male x 15 mm female, or Integral weld x 15 mm NPT female

INTERNAL DESIGN

Equivalent to : Anderson Greenwood M9VC-44, M9VC-46 Precision General V526-CCT Use for pressure gauge isolation

OPERATOR

Handle

BODY MATERIAL

Carbon steel – Forged ASTM A105 or AS 1443/12l14, cadmium or chrome plated

TRIM MATERIAL

18/8 chrome/nickel spindle and plug, metal seat

STEM SEAL MATERIAL

Teflon

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34,785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

The following valve may be substituted for this duty; 9E42 Stainless steel M x F needle valve

PAINTING and COATING

By Specification 9820-SP-ME-007

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 154 of 166

VALVE SPEC – 9E46 M x F Stainless Steel Needle Valve for Pipe and Tubing

CODE

MSS SP-99

SIZES

DN 15, 20, 25

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Extra Low Temperature Hydrocarbons, Natural Gas Liquids, Propane, Sweet Gas. (Also used on extra low temperature carbon steel piping)

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

9,5 mm orifice, 20 – 25 mm valve 4.8 mm orifice, 15 mm valve threaded bonnet

END DESIGN

Threaded NPT male x female

INTERNAL DESIGN

Equivalent to : Anderson Greenwood H1VS-44Q, H1VS-66Q, H1VS-88Q Precision General V507-SDT, V3-5XX-SDT, V3-545-SDT Use for sample points, gas blow down for small lines

OPERATOR

Handle

BODY MATERIAL

Stainless steel – type 316

TRIM MATERIAL

18/8 chrome/nickel spindle and plug, metal seat Soft seat permitted on DN 25 for use in service ratings to 1500#

STEM SEAL MATERIAL

Teflon

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 34,785 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 155 of 166

VALVE SPEC – 9E47 M x F Stainless Steel Needle Valve for Vertical Pressure Gauges

CODE

MSS SP-99

SIZES

DN 15, 20

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Chemical Dosing, Extra Low Temperature Hydrocarbons, Natural Gas Liquids, Propane, Sweet Gas. (Also used on extra low temperature carbon steel piping)

DESIGN

Pressure @ temp max limit Pressure @ temp min limit

BODY DESIGN

Fitted with bleed valve, threaded bonnet

END DESIGN

Threaded NPT male x 15 mm female, or Integral weld x 15 mm NPT female

INTERNAL DESIGN

Equivalent to : Anderson Greenwood M9VS-44, M9VS-46 Precision General V526-CCT Use for pressure gauge isolation

OPERATOR

Handle

BODY MATERIAL

Stainless steel – type 316

TRIM MATERIAL

18/8 chrome/nickel spindle and plug, metal seat

STEM SEAL MATERIAL

Teflon

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

18,480 kPag @ 350 oC 23,190 kPag @ -29 to 100 oC

Certificate required with supply. Pressure test maximum = 34,785 kPag. IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 156 of 166

BUTTERFLY VALVE

Valve size and rating

150# 50 – 600 Flanged

General Service

Remarks

8A02

CS

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 157 of 166

VALVE SPEC – 8A02 ASME 1500# DN 50 – 300 Carbon Steel Butterfly Valve

CODE

ASME B16.5, ASME B16.10, ASME B16.34, API 6D, API 607

SIZES

DN 50, 80, 100, 150, 200, 250, 300

SIZE, FMIS ITEM

-

PROCESS FLUIDS

Produced Water

DESIGN

Pressure @ temp max limit Pressure @ 100 oC Pressure @ temp min limit

BODY DESIGN

Wafer-full lugged All welds full penetration butt weld, NDT certified.

STUDS AND NUTS

Studs and Bolts ASTM A193 Gr B7, Nuts ASTM A194 Gr 2H

GASKETS

Soft iron oval or octagonal ring, cadmium plated

END DESIGN

RF flanged

INTERNAL DESIGN

One piece, bidirectional

OPERATOR

50-100 mm lever operation with lock, 100-300 mm weatherproof gear operator with position indicator

BODY MATERIAL

Forged – ATM A105 N or Cast – ASTM A216 GR WCB

TRIM MATERIAL

13 % Cr. Secondary seat shall be Inconel 625

STEM SEAL MATERIAL

Stem seals: PTFE

MATERIAL CERT‟S

Mill chemical analysis and mill material properties with supply

HYDROSTATIC TEST

Certificate required with supply. Pressure test maximum = 1960 kPag.

IDENTIFICATION

SS 316 name plate and be marked accordance with MSS-SP-25. Number required

OTHER VALVES

Nil

840 kPag @ 350 oC 1,770 kPag @ 100 oC 1,960 kPag @ -29 to 38 oC

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 158 of 166

APPENDIX – C

STUD BOLT LENGTH

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PIPING AND VALVES GENERAL SPECIFICATION

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STUD BOLT LENGTH Pipe Size DN (mm) 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

Pipe Size DN (mm) 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

ASME Class 150 Length Dia. Nos (mm) RF ½” 65 4 ½” 65 4 ½” 70 4 ½” 75 4 5/8” 85 4 5/8” 95 4 5/8” 95 8 ¾” 100 8 ¾” 110 8 7/8” 120 12 7/8” 120 12 1” 135 12 1” 140 16 1-1/8” 150 16 1-1/8” 160 20 * 1-1/4” 215 20

ASME Class 300 Length Dia. Nos (mm) RF ½” 70 4 5/8” 75 4 5/8” 85 4 ¾” 95 4 5/8” 90 8 ¾” 110 8 ¾” 115 8 ¾” 125 12 7/8” 140 12 1” 160 16 1-1/8” 170 16 1-1/8” 180 20 * 1-1/4” 225 20 * 1-1/4” 230 24 * 1-1/4” 245 24 * 1-1/2” 275 24

ASME Class 600 Length Dia. Nos (mm) RF ½” 85 4 5/8” 90 4 5/8” 95 4 ¾” 110 4 5/8” 110 8 ¾” 125 8 7/8” 145 8 1” 170 12 * 1-1/8” 195 12 * 1-1/4” 250 16 * 1-1/4” 255 20 * 1-3/8” 270 20 * 1-1/2” 295 20 * 1-5/8” 320 20 * 1-5/8” 335 24 * 1-7/8” 380 24

ASME Class 900 Length Dia. Nos (mm) RTJ ¾” 105 4 ¾” 115 4 7/8” 125 4 1” 140 4 7/8” 145 8 7/8” 145 8 1-1/8” 170 8 1-1/8” 230 12 * 1-3/8” 250 12 * 1-3/8” 275 16 * 1-3/8” 290 20 * 1-1/2” 318 20 * 1-5/8” 331 20 * 1-7/8” 382 20 * 2” 410 20 * 2-1/2” 520 20

Pipe Size DN (mm) 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

Pipe Size DN (mm) 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600

Notes: 1.

* Denotes increased bolt length for Hydrotensioners purpose.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 160 of 166

2.

Bolt lengths are as per ASME B16.5 and rounded off to nearest higher 10mm. Gasket thickness is considered as per piping specifications.

3.

To arrive at total bolt length for use with spectacle blinds, spacers, and wafer valves etc., thickness of these items plus 1 gasket thickness shall be added and rounded off to nearest 5 mm.

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 161 of 166

APPENDIX – D

STANDARD CONSTRUCTION DRAWINGS

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PIPING AND VALVES GENERAL SPECIFICATION

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Guideline for Installation of Valves (Valves Stem Straight Up is Preferred Orientation)

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

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DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 163 of 166

Guideline for Installation of Valves with Horizontal Valves Stem

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PIPING AND VALVES GENERAL SPECIFICATION

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Valve Arrangement for Access from Walkways

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PIPING AND VALVES GENERAL SPECIFICATION

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DOCUMENT NO.

9820-SP-PI-001

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Typical Process Connection for Pressure Instrument

Note: 1.

For Branch connection types and details refer the typical Process Piping Branch Connection

2.

Keyblock refers to „double block and bleed‟ piping installation

FILE NAME: 9820-SP-PI-001~0

PIPING AND VALVES GENERAL SPECIFICATION

SANTOS (SAMPANG ) PTY LTD

DOCUMENT NO.

9820-SP-PI-001

REV. 1 Page 166 of 166

Typical Process Piping Connection for Pressure Instrument

Note:

1.

Deleted

2.

Connection type 5 is non-preferred.

3.

For carbon steel only. For stainless steel use clamp restraints

4.

Use of short pipe pup piece between tee and flange is not preferred.

FILE NAME: 9820-SP-PI-001~0