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To: Holders of AC2000 Life Preserver (P/N 63600-Series) Component Maintenance Manual 25-64-02.
Revision No. 11, Dated: 22 September 2006 HIGHLIGHTS Revision No. 11 of Component Maintenance Manual 25-64-02 constitutes a complete manual, including pages which have been revised, relocated, or added. The revisions are outlined below. Please discard the manual now in your possession, substitute the revised and enter your initials for Revision No. 11 dated 22 Sep 2006 to the Record of Revisions. CHAPTER/SECTION AND PAGE NUMBER TITLE PAGE T-1
RECORD OF REVISIONS RR-1 SERVICE INFORMATION LETTER SIL-1
DESCRIPTION OF CHANGE
EFFECTIVITY
Added Revision 11 and new date. Added new configurations -191, -193, -195, -591, -593 and -595 to title. Added -175 which was omitted in error at last revision.
63600-Series
Added Revision 11.
63600-Series
Updated revision to S.I.L. 25-102; removed S.I.L. 25-203 (limited distribution); S.I.L. 25-210 (Spare Adhesive Nomenclature and Packaging) newly added.
63600-Series
25-64-02
HIGHLIGHTS Page 1 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
LIST OF EFFECTIVE PAGES LEP-1 through LEP-4
Revised to reflect this revision.
63600-Series
TABLE OF CONTENTS T/C-1
Updated to latest format.
63600-Series
INTRODUCTION INTRO-1
Removed “Glossary of” from Section 4.
63600-Series
INTRO-6
Paragraph 4: removed “Glossary of”.
63600-Series
DESCRIPTION AND OPERATION 3 through 5
Table 2: added Maximum Weight.
63600-Series
6
Table 2: added Maximum Weight and incorporated -191 (ref. ECN 63600 Rev. CF), -193 and -195 (ref. ECNs 63600 Rev. CH and CJ).
63600-Series
7 through 9
Table 2: added Maximum Weight.
63600-Series
10
Table 2: added Maximum Weight and incorporated -591 (ref. ECN 63600 Rev. CF), -593 and -595 (ref. ECNs 63600 Rev. CH and CJ).
63600-Series
Table 101: updated to latest format.
63600-Series
105
Paragraph 3.A.(2).(a): added metric conversion; Paragraph 3.A.(2).(b): added metric conversions to table.
63600-Series
106
Paragraph 3.B.(3), NOTE: “functional” was “inflatable...”.
63600-Series
TESTING 102 and 103
25-64-02
HIGHLIGHTS Page 2 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
TESTING (Cont’d) 107
Table 102: “Table” was “Figure”.
63600-Series
108
Table 102: “Table” was “Figure”.
63600-Series
DISASSEMBLY 302
Table 301: updated to latest format.
63600-Series
CLEANING 402
Table 401: updated to latest format.
63600-Series
Paragraph 2.A, WARNING, CAUTION and Paragraph 2.B: updated to latest format.
63600-Series
Table 601: updated to latest format.
63600-Series
Table 601: updated to latest format; added “-5” to Patching Fabric, Red/ Orange, M12088; removed “-5” from Orange/Yellow M12088.
63600-Series
Updated page listings for Sections 11 and 12.
63600-Series
702 and 703
Table 701: updated to latest format.
63600-Series
704
Table 701: updated to latest format and added EDR Kit 90-1257-119 (ref. ECN 25-64-02 Rev. 10b).
63600-Series
710
Paragraph 7.B: “Table” was “Figure”.
63600-Series
714
Paragraph 10: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
403
REPAIR 602 603
ASSEMBLY 701
25-64-02
HIGHLIGHTS Page 3 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Folding Procedure A: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
716 through 729
Page relocation only.
63600-Series
730
Folding Procedure C: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
731
Folding Procedure C: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
732 through 737
Page relocation only.
63600-Series
738
Folding Procedure D: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
739
Folding Procedure D: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
740 through 743
Page relocation only.
63600-Series
744
Folding Procedure E: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
745
Folding Procedure E: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
746 through 749
Text relocation only.
63600-Series
ASSEMBLY (Cont’d) 715
25-64-02
HIGHLIGHTS Page 4 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Folding Procedure F: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
751
Folding Procedure F: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
752 through 759
Page relocation.
63600-Series
760
Folding Procedure G: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
761
Folding Procedure G: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
762
Page relocation.
63600-Series
763 through 767
Folding Procedure G: “G” was “F”.
63600-Series
768 through 776
Folding Procedure H: newly added (ref. ECN 25-64-02 Rev. 10b).
63600-Series
777
Paragraph 11.A: “Table” was “Figure”.
63600-Series
778 through 788
Page relocation.
63600-Series
789
Packing Procedure L: newly added (Ref. ECN 25-64-02 Rev. 10b).
63600-Series
790
Paragraph 12.B: “9°C” was “10°C”.
63600-Series
SPECIAL TOOLS, FIXTURES AND EQUIPMENT 902
Table 901: updated to latest format.
63600-Series
ASSEMBLY (Cont’d) 750
25-64-02
HIGHLIGHTS Page 5 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Table 901: updated to latest format and added “Inflator/Manifold Replacement” and “Oral Tube Replacement”.
63600-Series
ILLUSTRATED PARTS LIST 1001
Section 3: updated page listing.
63600-Series
1002 through1004
Text relocation.
63600-Series
1005
Paragraph 4.A: updated to latest format; Paragraph 4.B: newly added.
63600-Series
1006
Table 1001: updated vendor addresses; Paragraph 7: “1025” was “1022”.
63600-Series
1007 through 1010
Updated to reflect this revision.
63600-Series
1011
IPL Figure 1: updated illustrations of Items 100D and 100E (ref. ECN MC17,028), newly added Item 100G (ref. ECN 63600 CJ).
63600-Series
1013
Added “-Item Not Illustrated”.
63600-Series
1014
Item 1AV Nomenclature: newly added (ref. ECN 63600 Rev. CF); Item 1AW Nomenclature: newly added (ref. ECN 63600 Rev. CH); added “-Item Not Illustrated”.
63600-Series
1015
Item 1AY Nomenclature: newly added (ref. ECN 63600 Rev. CJ); Item 30 Eff. Code: added “AV, AW”, Item 50 Eff. Code: added “AV, AW, AY” (ref. ECNs 63600 Revs. CH and CJ); Added “-Item Not Illustrated”.
63600-Series
SPECIAL TOOLS, FIXTURES AND EQUIPMENT (Cont’d) 903
25-64-02
HIGHLIGHTS Page 6 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Item 100B Nomenclature: deleted (ref. ECN 63600 Rev. BU); Item 100D Eff. Code: “E-K” was “E-J” and added “AV, AW, AY” (ref. ECNs 63600 Revs. CH and CJ); Item 100G Nomenclature: newly added (ref. ECN 63600 CJ); added “-Item Not Illustrated”.
63600-Series
1017
Text relocation.
63600-Series
1018
Newly added Intentionally left blank page.
63600-Series
1019
IPL Figure 2: updated illustrations of Items 100D and 100E (ref. ECN MC17,028), newly added Item 100G (ref. ECN 63600 CJ).
63600-Series
1020
Page relocation.
63600-Series
1021
Added “-Item Not Illustrated”.
63600-Series
1022
Item 1AU Nomenclature: newly added (ref. ECN 63600 Rev. CF); Item 1AV Nomenclature: newly added (ref. ECN 63600 Rev. CF); added “-Item Not Illustrated”.
63600-Series
1023
Item 1AW Nomenclature: newly added (ref. ECN 63600 Rev. CJ); Item 30 Eff. Code: Item 30 Eff. Code: added “AV”, Item 50 Eff. Code: added “AU, AV, AW, AY” (ref. ECNs 63600 Revs. CF, CH and CJ); Added “-Item Not Illustrated”.
63600-Series
ILLUSTRATED PARTS LIST (Cont’d) 1016
25-64-02
HIGHLIGHTS Page 7 of 8
CHAPTER/SECTION AND PAGE NUMBER ILLUSTRATED PARTS LIST (Cont’d) 1024
1025
DESCRIPTION OF CHANGE
EFFECTIVITY
Item 100A Eff. Code: added “U”; 100C Eff. Code: deleted (ref. ECN 63600 Rev. BU); Item 100D Eff. Code: added “AV, AW” (ref. ECNs 63600 Revs. CH and CJ); Item 100G Nomenclature: newly added (ref. ECN 63600 CJ).
63600-Series
Item 150: “507” was “107”; added “-Item Not Illustrated”.
63600-Series
25-64-02
HIGHLIGHTS Page 8 of 8
P.O. BOX 180 BELMAR, NEW JERSEY 07719-0180 SITA-BLMACXD Tel (732) 681-3527
AC-2000 LIFE PRESERVER P/N 63600-101,-103,-105,-111,-113,-115,-117, -119,-121,-125,-127,-129,-131,-133,-135,-137,-139, -141,-143,-145,-147,-149,-153,-155,-157,-159,-161, -163,-165,-169,-167,-171,-173,-175,-177,-179,-181,-183, -185,-187,-189,-191,-193,-195,-501,-503,-505,-511,-513, -515,-517,-519,-521,-523,-525,-527,-529,-531,-533,-535, -537,-539,-541,-543,-545,-547,-549,-555,-557,-559,-561, -563,-565,-567,-569,-571,-573,-575,-577,-579,-581, -583,-585,-587,-589,-591,-593,-595
COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST ORIGINAL ISSUE: 12 July 1996 REVISION NO. 11, DATED: 22 September 2006 Air Cruisers Company, Copyright 2006
T-1
25-64-02
COMPONENT MAINTENANCE MANUAL 63600
RECORD OF REVISIONS
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF A REVISION, INSERT THE REVISED PAGES INTO THE MANUAL, AND ENTER THE DATE INSERTED, AND YOUR INITIALS. REVISION NO.
REVISION DATE
ENGINEER INITIALS
WRITERS INITIALS
1
16 Jan 1998
JOD
2
13 Feb 1998
DJK
3
11 Jun 1999
LR
4
18 Aug 2000
LR
MAL
5
22 Nov 2000
LR
MAL
6
20 Apr 2001
LR
MAL
7
20 Jun 2002
LR
MAL
8
19 Apr 2004
LR
MAL
9
22 Apr 2005
LR
MAL
10
3 Apr 2006
LR
MLS
11
22 Sep 2006
LR
MLS
25-64-02
DATE INITIALS INSERTED
RR-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
TEMPORARY REVISION RECORD TEMP. REV. NO.
ISSUE DATE
DATE INCORPORATED INTO CMM
INSERTED DATE
25-64-02
BY
REMOVED DATE
BY
TR-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SERVICE BULLETIN RECORD
SERVICE BULLETIN / ISSUE DATE REVISION NUMBER 50-25-05
25 July 2003
DATE INCORPORATED 19 Apr 2004
TITLE Vacuum Bag Re-Inspection Due Dates
25-64-02
SB-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SERVICE INFORMATION LETTER RECORD
SERVICE INFORMATION LETTER / REVISION NUMBER
ISSUE DATE
DATE INCORPORATED
25-102/R20
2 May 2006
22 Sep 2006
Approved Service Facilities
25-108
8 Sep 1997
20 Jun 2002
Vacuum Packaging
25-148
19 Apr 2000
18 Aug 2000
Implementation of Improved Vacuum Bag
25-193/R1
24 Nov 2004
3 Apr 2006
Pentabromodiphenyl and Octabromodiphenyl Ether
25-210
20 Mar 2006
22 Sep 2006
Spare Adhesive Nomenclature and Packaging
SUBJECT
25-64-02
SIL-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
LIST OF EFFECTIVE PAGES SECTION
PAGE
SECTION
PAGE
DATE
Introduction (Cont’d)
INTRO-9 INTRO-10 INTRO-11
22 Sep 2006 22 Sep 2006 Customer Feedback
Description and Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 14
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Testing and Fault Isolation
101 102 103 104 105 106 107 108
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Disassembly
301 302 303
22 Sep 2006 22 Sep 2006 22 Sep 2006
DATE
Title Page
T-1
22 Sep 2006
Record of Revisions
RR-1
22 Sep 2006
Temporary Revision
TR-1
22 Sep 2006
Service Bulletin Record
SB-1
22 Sep 2006
Service Information Letter Record
SIL-1
22 Sep 2006
List of Effective Pages
LEP-1 LEP-2 LEP-3 LEP-4
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Table of Contents
T/C-1
22 Sep 2006
Introduction
INTRO-1 INTRO-2 INTRO-3 INTRO-4 INTRO-5 INTRO-6 INTRO-7 INTRO-8
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
25-64-02
LEP-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SECTION
PAGE
DATE
SECTION
PAGE
DATE
Disassembly (Cont’d)
304
22 Sep 2006
Repair (Cont’d)
618
Blank
Cleaning
401 402 403 404
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Assembly
Check
501 502 503 504 505 506
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Repair
601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
25-64-02
LEP-2 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SECTION
PAGE
DATE
SECTION
PAGE
DATE
Assembly (Cont’d)
730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 757 758 759 760 761
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Assembly (Cont’d)
762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 779 780 781 782 783 784 785 786 787 789 790
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Fits and Clearances
801 802
22 Sep 2006 Blank
25-64-02
LEP-3 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SECTION
PAGE
DATE
SECTION
PAGE
DATE
Special Tools, Fixtures and Equipment
901 902 903 904 905 906
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 Blank
Illustrated Parts List (Cont’d)
1026
Blank
Illustrated Parts List
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
25-64-02
LEP-4 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS Page INTRODUCTION
INTRO-1
DESCRIPTION AND OPERATION
1
TESTING AND FAULT ISOLATION
101
DISASSEMBLY
301
CLEANING
401
CHECK
501
REPAIR
601
ASSEMBLY, FOLDING
701
FITS AND CLEARANCES
801
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
901
ILLUSTRATED PARTS LIST
1001
25-64-02
T/C-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS INTRODUCTION Page 1. General Information
INTRO -2
2. Qualification Dates
INTRO -4
3. AC-2000 Life Preserver Maintenance Recommendations
INTRO -5
4. Abbreviations and Symbols
INTRO -6
5. Listing of Authorized Service Centers
INTRO -9
6. Identifying Revised Material
INTRO -9
7. Customer Feeback
INTRO -11
25-64-02
INTRO - 1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1. General Information A. This manual provides Description and Operation, Disassembly, Assembly, and Testing Instructions, and an Illustrated Parts List for the AC-2000 Life Preservers. The equipment is manufactured by Air Cruisers Company, P.O. Box 180, Belmar, New Jersey 07719-0180, or 269 Main Street, Liberty, Mississippi 39645, United States of America CAGE Code V70167. B. The conditions and test required for TSO-C13f approval of this article are minimum performance standards. It is the responsibility of those desiring to install the article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO-C13f standards, the article may be installed only if further evaluation by the applicant documents an acceptable installation and is approved by the Administrator or local airworthiness authority. C. To facilitate use of this manual, data that is particular to a specific configuration(s) is presented separately by subsection within each major section of the manual. The Table of Contents at the beginning of the manual tabulates all major sections. A more detailed Table of Contents is provided at the beginning of each section. D. Throughout the manual pay particular attention to the WARNINGS, CAUTIONS, and NOTES; their intentions are as follows: WARNING: TO CALL ATTENTION TO METHODS AND PROCEDURES WHICH MUST BE FOLLOWED PRECISELY TO AVOID INJURY TO PERSONS. CAUTION: TO CALL ATTENTION TO METHODS AND PROCEDURES WHICH MUST BE FOLLOWED TO AVOID DAMAGE TO EQUIPMENT. NOTE: To call attention to methods which make the job easier. E. Pages INTRO-6 through INTRO-8 consist of a list of Abbreviations and Symbols used throughout this manual.
25-64-02
INTRO - 2 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
F.
Comments regarding this manual including those of an editorial nature can be made on the Customer Feedback page (INTRO-11) and sent to: Air Cruisers Company
Technical Publications Department, P. O. Box 180, Belmar, NJ 07719-0180 Highway 34 South at Allaire Airport Tel. (732) 681-3527, Fax. (732) 681-9163 SITA-BLMACXD E-mail - [email protected] www.aircruisers.com
25-64-02
INTRO - 3 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
2. Qualification Dates: VERIFICATION
DATE
Testing and Fault Isolation
15 July 1996
Disassembly
15 July 1996
Assembly
15 July 1996
25-64-02
INTRO - 4 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
3. AC-2000 Life Preserver Maintenance Recommendations A. Life preservers should be re-certified at regular intervals during its service life. The intervals between re-certification, per (or corresponding governmental regulatory agency) ATA100, is to be determined between the FAA and each carrier. B. The AC-2000 Life Preservers have been tested to verify that the vacuum packed life preserver can maintain its integrity over a 10 year maintenance interval. Thus, the following maintenance practices are recommended by Air Cruisers Company. C. Periodically perform the following check on the life preserver installed on the aircraft. As discussed in Paragraph A, the frequency of the onaircraft check is to be determined between each carrier and their governmental regulatory agency. RECOMMENDATION
REFERENCE
Verify integrity of the life preserver package
See Check section.
D. Perform the following to the vacuum packed life preserver every 10 years. Perform the following to the life preserver that is packed in a sewn closed package every 5 years. RECOMMENDATION
REFERENCE
Inflatable integrity verification tests; overpressure and leakage test.
See Testing section.
Check locator light.
See Check section.
Disassemble system to the extent necessary to comply with Check section.
See Disassembly and Check sections.
Verify incorporation of all outstanding Service Bulletins.
Air Cruisers Company EDN 1626, Technical Publication Index.
25-64-02
INTRO - 5 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
4. Abbreviations and Symbols AD AR Assy. Approx. @ BKDN cc CFE CFM CFR CGA CL cm CMM Cont’d CO2 Csk. Cu. Ft. Cu. In. DCR Dia. DOT ECN EFF ELT etc.
Airworthiness Directive As Required Assembly Approximate At Breakdown Cubic Centimeters Customer Furnished Equipment Customer Furnished Material Code of Federal Regulations Compressed Gas Association Centerline Centimeter Component Maintenance Manual Continued Carbon Dioxide Countersunk Cubic Feet Cubic Inch Document Change Request Diameter Department of Transportation Engineering Change Notice Effectivity Emergency Locator Transmitter Etcetera
oC
Degrees Centigrade
o
Degrees Fahrenheit Federal Aviation Administration Federal Aviation Regulation Figure Feet, Foot Foot Pounds Gram Mercury Interstate Commerce Commission
F FAA FAR FIG. Ft. Ft. Lb. g Hg ICC
25-64-02
INTRO - 6 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
I. D. In. In. Hg In. Lb. IPL kg kg/sec Lb. Lb./Sec L. H. L. S. m Max. MEK Min. MIL STD mm mm Hg MS N N/A
Inside Diameter Inch Inches of Mercury Inch Pounds Illustrated Parts List Kilograms Kilograms per Second Pound or Pounds Pounds per Second Left Hand Left Side Meter Maximum Methyl Ethyl Ketone Minimum Military Standard Millimeter Millimeter of Mercury Military Standard Newton Not Applicable
N/cm2 N-m NAS NHA NO. NP O. D. P/N Para. PERM Post Pre psig QTY R Rd. Hd. REE
Newtons per Square Centimeter Newton-Meter National Aircraft Standard Next Higher Assembly Number Not Procurable Outside Diameter Part Number Paragraph Permanent Subsequent to Prior to Pounds per Square Inch Gage Quantity Revised Round Head Rejection Elastic Expansion
25-64-02
INTRO - 7 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
REV RF or REF. R. H. R. S. S. B. (SB) SCFM Sec. S. I. L. (SIL) S/N SRB Subs Supsd Supsds Temp. Rev. or T. R. TSO Ty. TYP. V ***
Δ
Revision Reference Right Hand Right Side Service Bulletin Standard Cubic Feet per Minute Seconds Service Information Letter Serial Number Survival Radio Beacon Subsequent Superseded Supersedes Temporary Revision Technical Standard Order Type Typical Vendor Denotes end of Attaching Hardware Denotes Item Not Shown Denotes Intentionally Left Blank
25-64-02
INTRO - 8 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
5. Listing of Authorized Service Centers For a complete list of authorized service centers refer to S.I.L. 25-102. 6. Identifying Revised Material NOTE: A revision to a page is defined as any change to the printed matter that existed previously. A. Revisions, additions, and deletions shall be identified by a vertical black line along the left hand margin of the page opposite only that portion of the printed matter that has changed. B. A black line in the left hand margin opposite the page number and date, will indicate that the text was unchanged but the material was relocated to a different page. C. For the detailed parts listing an individual code letter “R”, instead of a vertical black line, shall be used on each line to identify revisions. D. Each page of a complete manual change is assigned the new revision date.
25-64-02
INTRO - 9 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
This page is intentionally left blank.
25-64-02
INTRO - 10 22 Sep 2006
7. Customer Feeback We encourage you to submit any written comments or recommendations for improving this document, or to suggest new items or subjects for incorporation at the next revision. Also if you find an error, please tell us about it. Additional pages may be used for your response. To: Technical Publications Department SUBJECT DOCUMENT: An error (procedural or typographical) has been noted in paragraph _____on page_____ Recommend paragraph_____on page_____be changed as follows:
In a future change to this document, please include coverage on the following subject (briefly describe what you want added):
Other Comments:
I would like to discuss the above. Please contact me. Thank you for your input. Submitted by:___________________________________________Date:_________________ Company:___________________________________________________________________ Telephone:________________Fax. No.___________________E-Mail:___________________
P. O. Box 180, Belmar, New Jersey 07719-0180 USA Highway 34 South at Allaire Airport TEL: (732) 681-3527 FAX: (732) 681-9163 E-Mail: [email protected]
INTRO-11, Feedback, 25-64-02
COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS DESCRIPTION AND OPERATION Page 1. Leading Particulars
2
2. Life Preserver Applicability Index
3
3. Life Preserver Description
12
4. Installation
13
5. Operation
13
25-64-02
Page 1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1. Leading Particulars
ITEM
DESCRIPTION
Type of System
Type I (Inflatable) Life Preserver which conforms to TSO-C13f
Construction
Dielectrically heat sealed seams
Fabric
Single coated nylon cloth
Color Passenger -(100 series) Crew -(500 series)
International Orange/Yellow Red/Orange
Donning
“Open harness system”
Mechanical Inflation
CO2 cylinder connected to an inflator/ manifold with pull tab
Oral Inflation
Oral tube with unidirectional flow control (check valve)
Survivor Locator Light
Water activated, conforms to TSO-C85 LEADING PARTICULARS TABLE 1
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-101
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-103
AC-2000 Orange/Yellow
B*
**A, C
1.45 Lb. (.657 kg)
Adult or Child (Basic with sea dye marker)
63600-105
AC-2000 Orange/Yellow
B*
**A, C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-111
AC-2000 Orange/Yellow
D
**A, D
1.35 Lb. (.612 kg)
Adult or Child (Basic)
63600-113
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-115
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-117
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-119
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-121
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-125
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
DESCRIPTION
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 1 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d)
LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-127
AC-2000 Orange/Yellow
E
H
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-129
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-131
AC-2000 Orange/Yellow
B*
**A,C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-133
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic with sea dye marker)
63600-135
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic with whistle)
63600-137
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-139
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-141
AC-2000 Orange/Yellow
B*
**A, E
1.35 Lb. (.612 kg)
Adult or Child (Basic)
63600-145
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-147
AC-2000 Orange/Yellow
B*
G
1.37 Lb. (.621 kg)
Adult or Child (Basic)
DESCRIPTION
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 2 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
DESCRIPTION
63600-149
AC-2000 Orange/Yellow
B*
**A, F
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-153
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-155
AC-2000 Orange/Yellow
B*
**A, C
1.25 Lb. (.567 kg)
Adult or Child (Basic)
63600-157
AC-2000 Orange/Yellow
B*
**A, C
1.3 Lb. (.589 kg)
Adult or Child (Basic)
63600-159
AC-2000 Orange/Yellow
B
A, G
1.3 Lb. (.589 kg)
Adult or Child (Basic)
63600-161
AC-2000 Orange/Yellow
B
A, G
1.3 Lb. (.589 kg)
Adult or Child (Basic with sea dye marker)
63600-163
AC-2000 Orange/Yellow
B
A, G
1.3 Lb. (.589 kg)
Adult or Child (Basic with whistle)
63600-165
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-167
AC-2000 Orange/Yellow
B
G
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-169
AC-2000 Orange/Yellow
E
I
1.3 Lb. (.589 kg)
Adult or Child (Basic)
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 3 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-171
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-173
AC-2000 Orange/Yellow
B
C
1.5 Lb. (.680 kg)
Adult or Child (Basic with whistle and Sea Dye Marker)
63600-175
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-177
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-179
AC-2000 Orange/Yellow
F
J
1.35 Lb. (.612 kg)
Adult or Child (Basic with Whistle)
63600-181
AC-2000 Orange/Yellow
B
G
1.3 Lb. (.589 kg)
Adult or Child (Basic with Whistle)
63600-183
AC-2000 Orange/Yellow
G
K
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-185
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with Whistle)
63600-187
AC-2000 Orange/Yellow
B
C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-189
AC-2000 Orange/Yellow
A
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with Whistle)
63600-191
AC-2000 Orange/Yellow
E
I
1.3 Lb. (.589 kg)
Adult or Child (Basic with Whistle)
63600-193
AC-2000 Orange/Yellow
B
C
1.37 Lb. (.621 kg)
Adult or Child (Basic with Whistle)
63600-195
AC-2000 Orange/Yellow
H
L
1.37 Lb. (.621 kg)
Adult or Child (Basic)
DESCRIPTION
LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 4 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
63600-501
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
AC-2000 Red/Orange AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg) 1.45 Lb. (.657 kg)
DESCRIPTION
Crew (Basic) 63600-503 B* **A, C Crew (Basic with sea dye marker) 63600-505 AC-2000 B* **A, C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) 63600-511 AC-2000 D **A, D 1.35 Lb. Crew Red/Orange (.612 kg) (Basic) 63600-513 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-515 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-517 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-519 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-521 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-523 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-525 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-527 AC-2000 E H 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) *Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 5 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d)
LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-529
AC-2000 Red/Orange
B*
**A, C
1.35 Lb. (.612 kg)
Crew (Basic)
63600-531
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-533
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic with sea dye marker)
63600-535
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic with whistle)
63600-537
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-539
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-541
AC-2000 Red/Orange
B*
**A, E
1.35 Lb. (.612 kg)
Crew (Basic)
63600-545
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-547
AC-2000 Red/Orange
B*
G
1.37 Lb. (.621 kg)
Crew (Basic)
DESCRIPTION
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 6 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
63600-549
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
AC-2000 Red/Orange
B*
**A, F
1.35 Lb. (.612 kg)
DESCRIPTION
Crew (Basic with whistle) 63600-555 AC-2000 B* **A, C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic) 63600-557 AC-2000 B* **A, C 1.3 Lb. Crew Red/Orange (.589 kg) (Basic) 63600-559 AC-2000 B A, G 1.3 Lb. Crew Red/Orange (.589 kg) (Basic) 63600-561 AC-2000 B* A, G 1.3 Lb. Crew Red/Orange (.589 kg) (Basic with sea dye marker) 63600-563 AC-2000 B* A, G 1.3 Lb. Crew Red/Orange (.589 kg) (Basic with whistle) 63600-565 AC-2000 B C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) 63600-567 AC-2000 B G 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) 63600-569 AC-2000 E I 1.3 Lb. Crew Red/Orange (.589 kg) (Basic) 63600-571 AC-2000 B C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) *Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 7 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-573
AC-2000 Red/Orange
B
C
1.5 Lb. (.680 kg)
63600-575
AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange
B
C
B
C
F
J
B
G
G
K
B
C
B
C
A
C
B
C
H
L
1.35 Lb. (.612 kg) 1.35 Lb. (.612 kg) 1.35 Lb. (.612 kg) 1.3 Lb. (.589 kg) 1.37 Lb. (.621 kg) 1.35 Lb. (.612 kg) 1.37 Lb. (.621 kg) 1.35 Lb. (.612 kg) 1.3 Lb. (.589 kg) 1.37 Lb. (.621 kg) 1.37 Lb. (.621 kg)
63600-577 63600-579 63600-581 63600-583 63600-585 63600-587 63600-589 63600-591 63600-593 63600-595
DESCRIPTION
Crew (Basic with whistle and Sea Dye Marker) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic) Crew (Basic with whistle) Crew (Basic) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic) Crew (Basic)
LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 8 OF 8)
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COMPONENT MAINTENANCE MANUAL 63600
ANTI THEFT STRIPS
LIFE PRESERVER ASSEMBLY
SURVIVOR LOCATOR LIGHT (LAMP) ORAL TUBE
ORAL TUBE
CYLINDER CYLINDER INFLATOR/ MANIFOLD INFLATOR/ MANIFOLD SEA DYE MARKER (IF APPLICABLE) WHISTLE (IF APPLICABLE)
INFLATOR PULL TAB
BATTERY
INFLATOR PULL TAB
HARNESS ASSEMBLY
LIFE PRESERVE FIGURE 1
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3. Life Preserver Description NOTE: See Figure 1 for typical life preserver. A. Life preservers are intended for use by passengers and crew for emergency flotation in the event of aircraft evacuation over water. B. The AC-2000 Life Preserver conforms to the latest FAA Regulation (TSO-C13f). The life preserver is made up of two independently inflatable twin cells. The cells have approximately a U-shaped configuration and are identically constructed. The periphery of each cell is heat sealed to provide superior air retention capabilities. Each cell has a neck-encircling gusset opening design for donning capabilities. The life preserver is equipped with a single attachment, single adjustment waist strap which extends about the waist of the wearer when the device is donned. C. As required by FAA regulation, the respective cells are equipped with a CO2 cylinder connected to an inflator/manifold with a pull tab as the primary inflation method. Oral inflation tubes are provided as back up inflation. An automatic, water activated survivor locator light is mounted to the life preserver. D. The life preserver is folded and vacuum packed in a easy open bag, which complies with F.A.R. 25.853(a), to provide ten year maintenance interval. NOTE: Magnetic anti-theft strip is no longer procurable on life preservers serial number L227550 and subsequent, E. Each life preserver is equipped with a magnetic anti-theft strip which can be used in conjunction with electronic article surveillance systems to reduce pilferage of life preservers from aircraft.
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COMPONENT MAINTENANCE MANUAL 63600
4. Installation A. The conditions and test required for TSO approval of this article are minimum performance standards. It is the responsibility of those desiring to install the article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards, the article may be installed only if further evaluation by the applicant documents an acceptable installation and is approved by the Administrator. (1). The AC-2000 Life Preservers are intended for installation under the seats of passenger airplanes, or in the overhead P.S.U. (Passenger Service Unit). (2). The minimum size of the retaining pocket must be the maximum dimensions of the packaged life preserver. (3). The life preserver is capable of inflation after exposure to temperatures ranging from -65°F to +160°F. 5. Operation A. Under emergency conditions, the operating sequence is as follows: (1). For the optional sewn pack life preserver. (a). Pull a tear strip to open the bag. (b). Remove the life preserver. (c). Don the life preserver by pulling it over your head. (d). Wrap the webbing around your body, attach the buckle, and tug on the adjustment strap to draw the life preserver firmly against your body. (e). Pull sharply on the red “T” handles to inflate the cells. (f). For oral inflation, oral tubes may be employed by the user to maintain buoyancy capability. (2). For the vacuum pack life preserver (a). Place a finger in each hole, grasp and open the bag by pulling in the direction indicated by the arrows. (b). Remove the life preserver. (c). Don the life preserver by pulling it over your head.
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COMPONENT MAINTENANCE MANUAL 63600
(d). Wrap the webbing around your body, attach the buckle, and tug on the adjustment strap to draw the life preserver firmly against your body. (e). Pull sharply on the red “T” handles to inflate the cells. (f). For oral inflation, oral tubes may be employed by the user to maintain buoyancy capability.
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COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS TESTING AND FAULT ISOLATION Page 1. Test Equipment/Materials
102
2. Test Setup
104
3. Testing of Life Preserver
104
4. Fault Isolation
107
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1. Test Equipment/Materials (Figure 101) NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION Leak Test Solution, Clear Ivory liquid Detergent ♦
QUANTITY As Required
SOURCE
USE
Commercially Determines leakage of Available inflatable assemblies.
One ounce (29.6 milliliters) of detergent mixed to every 64 ounces (1.9 liters) of water Manometer (water) 0 to 5.0 psig (0 to 3.45 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly.
Manometer (Meriam Fluid) 0.5 to 5.0 psig (.34 to 3.45 N/cm2) [9.4 in. (238.8 mm) M. F. per 1.0 psig (.69 N/cm2)] * ♦
1
Commercially Measures pressure of Available inflatable assembly.
Pressure Gage (Mechanical/Digital) Scale Range 0 to 15 psig (0 to 10.34 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly.
Barometer (Mercury) [Scale increments not more than 0.10 In. (2.54 mm)] ♦
1
Commercially Measures ambient Available pressure.
*Alternatives TESTING EQUIPMENT/MATERIALS TABLE 101 (SHEET 1 OF 2)
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COMPONENT MAINTENANCE MANUAL 63600
ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Thermometer [Scale increments not more than 1°F (0.56 °C)] ♦
1
Adapter, Oral Tube Test 63687-1
1
Air Cruisers Company
Connects oral tube to vacuum for deflating purposes.
Electronic Precision Balances, Weigh-in Device Precisa 3000C Readability 0.01 g Reproducability 0.01± g
1
Air Cruisers Company
A scale used to check weight of cylinder.
Commercially Measures ambient Available temperature.
TESTING EQUIPMENT/MATERIALS TABLE 101 (SHEET 2 OF 2)
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2. Test Setup A. Testing of components is accomplished on the inflatable with all components assembled as an operational system (I.E. CO2 cylinders installed). B. Perform the following according to the recommended practices detailed in Intro section. 3. Testing of Life Preserver A. Inflatable Integrity Verification Tests CAUTION: SHOP AIR SHOULD BE REGULATED TO ENSURE A MAXIMUM PRESSURE OF 30 PSIG (20.7 N/CM2). NOTE: Use a compressor equipped with a 20-micron filter and a moisture and oil separator to inflate life preservers. NOTE: Inflate each cell of the life preserver through the oral tubes using the adapter (Table 101). CAUTION: INSERTING TOOLS, INCLUDING AIR CHUCKS, OTHER THAN THE ADAPTER (TABLE 101) INTO THE ORAL TUBE MAY DAMAGE OR DISLODGE THE ORAL TUBE CHECK VALVE. NOTE: Measure the pressure with a manometer or gage calibrated in increments not greater than 0.1 psig (0.07 N/cm2) (Figure 101) connected to the oral tube via the adapter (Table 101). (1). Overpressure Test (a). Inflate each cell to 4 psig (2.76 N/cm2) for a period of not less than five minutes or more than ten minutes. (b). There shall be no evidence of fabric or seam failure. Following successful completion of this test, perform the Leakage Test.
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COMPONENT MAINTENANCE MANUAL 63600
(2). Leakage Test (Figure 101) NOTE: This test shall be performed after the overpressure test, Paragraph (1). (a). Adjust pressure in both cells to 2.0 psig (0.14 N/cm2). (b). Record life preserver pressure, temperature, barometric pressure, and time of day. (c). Allow the life preserver to remain undisturbed for 4 to 24 hours. NOTE: Correct for barometric changes. If the barometric pressure decreased subtract 0.1 psig (0.07 N/cm2) to the final gage reading for every 0.2 inches (5.08 mm) of mercury decrease. If the barometric pressure increased add 0.1 psig (0.07 N/cm2) to the final gage reading for every 0.2 inches (5.08 mm) of mercury increase. Correct for temperature change by subtracting 0.1 psig for every 3°F rise, or adding 0.1 psig (0.07 N/cm2) for every 3°F drop in temperature. (d). After the test interval, check pressure in both cells, record the life preserver pressure, temperature, barometric pressure, and time of day at the end of the pressure test. The allowable drop in 12 hours, corrected for temperature and barometric change, is 0.5 psig (0.034 N/cm2). The allowable drop for a test interval less or greater than 12 hours shall be determined from Figure 101, after correcting for temperature and barometric changes is as follows:
TIME INTERVAL
MINIMUM ALLOWABLE PRESSURE
4 Hours
1.80 psig (1.24 N/cm2)
6 Hours
1.70 psig (1.17 N/cm2)
12 Hours
1.50 psig (1.03 N/cm2)
18 Hours
1.40 psig (0.96 N/cm2)
24 hours
1.25 psig (0.86 N/cm2)
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(e). Life preservers which fail this test should be reinflated and immersed in clear water to isolate any leaks present; repair in accordance with Repair section and then retest. B. Functional Test (If Required) (1). With the life preserver fully assembled and deflated, discharge the CO2 cylinders into the cells. (2). If the life preserver does not “round out” to it’s design shape, isolate the cause and correct the problem. See Testing and Fault Isolation section. (3). Exhaust all CO2 thoroughly prior to conducting the next test. NOTE: CO2 Cylinders must be replaced subsequent to successful completion of the functional test of Paragraph B. See Assembly section.
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COMPONENT MAINTENANCE MANUAL 63600
4. Fault Isolation A. Refer to Figure 102 for the fault, most probable cause, and remedy. The faulty component is determined by isolating the fault to a particular assembly, and then to the defective part. NOTE: When the disposition is replace refer to the Disassembly section for the disassembly of the component and to the Assembly section for the assembly of the component.
FAULT Failure to inflate
PROBABLE CAUSE
REMEDY
Loose CO2 cylinder.
Tighten. See Assembly section.
Underweight CO2 cylinder.
Check cylinder weight using weigh-in device (Table 101) per Check section. Replace as necessary, see Assembly section.
Discharge CO2 cylinder.
Replace. See Assembly section.
Defective inflator/manifold.
Repair. See Repair section.
FAULT ISOLATION TABLE 102 (SHEET 1 OF 2)
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COMPONENT MAINTENANCE MANUAL 63600
FAULT
PROBABLE CAUSE
REMEDY
Rapid loss of air after inflation
Defective inflator/manifold.
Repair. See Repair section.
Loose CO2 cylinder
Replace. See Assembly section.
Check valve in oral tube defective, dislodged, or missing.
Replace valve. See Assembly section.
Leaks at oral tube attachment.
Repair. See Repair section.
Leaks at inflator/manifold attachment.
Repair. See Repair section.
Seam leaks.
Replace life preserver.
Cell puncture or tear.
Repair. See Repair section.
Cell Leaks
Repair. See Repair section.
FAULT ISOLATION TABLE 102 (SHEET 2 OF 2)
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COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS DISASSEMBLY Page 1. Disassembly Tools
302
2. General Information
303
3. Remove Locator Light
303
4. Remove Cylinder
303
5. Remove Check Valve in Oral Tube
303
6. Remove Whistle (If applicable)
304
7. Remove Sea Dye Marker (If applicable)
304
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1. Disassembly Tools NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION Oral Check Valve, Extractor Tool T730EX
QUANTITY
SOURCE
1
Halkey Roberts Corp. V98021
USE Used to extract check valve in oral tube.
TABLE OF DISASSEMBLY TOOLS TABLE 301
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2. General Information A. Decision to disassemble generally should be based on presence of leaks, visible damage, or functional discrepancies discovered in performance of procedures outlined in Check or Testing and Fault Isolation sections. Disassemble only to the extent necessary to complete local repair or replacement. Replacement of other items should be guided by sound examination criteria, see Check section. B. The cell assembly, or harness assembly are not separated in the course of a normal overhaul; therefore, no disassembly procedures are included for these items. C. The working area should be covered with clean carpeting or other suitable material and be free of hardware, tools, and sharp projections. Do not stand or walk on the inflatable. 3. Remove Locator Light (IPL Figures 1 and 2) A. Place life preserver on work surface. B. Remove and discard tape securing battery of replacement locator light to harness assembly. C. Remove locator light (10) by working base patch material over lamp housing. 4. Remove Cylinder (IPL Figures 1 and 2) A. Place life preserver on work surface. B. Remove CO2 cylinder (20) from inflator/manifold by unscrewing turning to the left. 5. Remove Check Valve in Oral Tube (IPL Figures 1 and 2) A. Place life preserver on work surface. B. Extract check valve (80) in oral tube using check valve extract tool (Table 301).
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6. Remove Whistle (If applicable) (IPL Figures 1 and 2) A. Un-loop whistle and cord from base patches. B. Remove whistle assembly (30). 7. Remove Sea Dye Marker (If applicable) (IPL Figures 1 and 2) A. Un-loop sea dye marker and cord from base patches. B. Remove sea dye marker (40).
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TABLE OF CONTENTS CLEANING Page 1. Cleaning Materials
402
2. General Information
403
3. Life Preserver Fabric
403
4. Metal Parts
404
5. Plastic Parts
404
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1. Cleaning Materials CAUTION: SUBSTITUTES FOR LISTED CLEANING MATERIALS MUST BE APPROVED BY AIR CRUISERS COMPANY. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
As Fabric Cleaning Solution Moderate Duty: Required Clear Ivory Liquid Detergent ♦
Commercially Moderate cleaning of Available fabric surfaces.
Fabric Cleaning Solution Heavy Duty: 50% Isopropyl Alcohol ((CH3)2CHOH) and 50% Toluene (C6H5CH3) by Volume
As Required
Commercially Heavy duty cleaning Available of fabric surfaces.
Dry Cleaning Solvent for Metal Parts: Federal Specification P-D-680/Clear Mineral Spirits ♦
As Required
Commercial Cleaning of metal Standard surfaces.
Clean soft cloth ♦
1
Commercially Application of soluAvailable tions/solvent; drying.
Soft Bristle Brush ♦
1
Commercially Application of soluAvailable tions/solvents.
CLEANING MATERIALS TABLE 401
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2. General Information A. Observe all shop safety precautions and practices. WARNING: USE CLEANING SOLVENT AND SOLUTION ONLY IN WELL VENTILATED AREAS. CAUTION: WHEN WASHING THE LIFE PRESERVER FABRIC, DO NOT ALLOW EXCESS SOLUTION TO COLLECT AT EDGES OF SEAMS. AVOID WASHING OVER DECALS (WHEN POSSIBLE) AS THEY WILL BE REMOVED BY THE SOLUTION. B. The shop compressed air source for drying purposes should be free of oil and moisture and incorporate a 20-micron filter. 3. Life Preserver Fabric A. For removal of light to moderate concentrations of dust and dirt use a solution of detergent (Table 401) and water. (1). Apply solution with a soft bristle brush (Table 401) or a clean cloth. (2). Thoroughly rinse with clean water and blow dry with compressed air. B. For removal of heavy concentrations of dirt and grease use the cleaning solution (Table 401). CAUTION: DO NOT ALLOW PUDDLING OR DRIPPING OF SOLUTION, AS LIFTING OF CEMENTED AREAS MAY RESULT. (1). Apply solution with a clean, soft cloth or a soft bristle brush (Table 401) for local areas of oil, dust, or dirt. (2). Immediately remove excess solution with a clean cloth and dry using compressed air.
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4. Metal Parts A. Normally, these parts can be wiped clean using a clean cloth, or dust may be removed using compressed air. B. For heavy dirt or grease deposits, clean metal parts by immersing in dry cleaning solvent for metal parts (Table 401). Wipe dry with a clean cloth or blow dry, using compressed air. 5. Plastic Parts A. Normally, these parts can be wiped clean using a clean cloth, or dust may be removed using compressed air. B. For heavy dirt or grease deposits clean plastic parts by immersing them in detergent (Table 401) and water solution. Wipe dry with a clean cloth or blow dry, using compressed air.
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TABLE OF CONTENTS CHECK Page 1. Life Preserver Check
502
2. Life Preserver Package Check
502
3. Life Preserver Cells Check
503
4. Locator Light Check
503
5. Oral Tube Check
503
6. Inflator/Manifold Check
503
7. Webbing Check
504
8. Visual Check and Disposition
505
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1. Life Preserver Check NOTE: Refer to Table 501 for disposition of Check Conditions. NOTE: When the disposition is replace refer to the Disassembly section for the disassembly of the component and to the Assembly section for the assembly of the component. A. The work area must be covered with a clean tarpaulin, carpeting, or other protective material and must be clean and well lighted. B. The check can be made without the aid of special optical devices, unless otherwise indicated herein. 2. Life Preserver Package Check NOTE: A softening of the vacuum packed life preserver over time is not unusual. A. Check the packaging (vacuum packed or sewn closed) for visible holes, tears, or rips. NOTE: Visible holes, tears, or rips are an indication that the inflatable integrity of the life preserver has been damaged, See paragraph 3, Life Preserver Cells Check.
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3. Life Preserver Cells Check A. Examine stitching for broken or loose threads. B. Examine fabric for punctures, abrasion, and tears. C. Examine heat sealed seams for openings and for signs of separation. 4. Locator Light Check A. Check the cell unit for swelling. The cell case thickness should not exceed 0.475 In. (12 mm). A swollen cell unit indicates that it has been seriously affected by water and rendered useless. B. According to ACR’s Assurance standards, a comprehensive electrical test is performed when manufactured and is not required in the field. C. An optional lamp test may be made using ACR Test Set #3499 which energizes the lamp via cable pin probes. 5. Oral Tube Check A. Check oral tube for damage and fatigue cracks, particularly at base attachment patch. B. Examine oral tube check valve for damage and proper functioning. 6. Inflator/Manifold Check A. Examine inflator/manifold for wear, looseness, threads clogged with foreign matter, defective threads, and damaged surfaces. NOTE: If cylinder gross weight is below the minimum acceptable gross weight marked on cylinder, replace cylinder. B. Examine CO2 cylinder for evidence of misfire and defective seal. Weigh cylinders using minimum gross weight marked on cylinders to verify that it is fully charged. C. Operate inflator mechanism to check for proper functioning. Check pin for point and presence of rubber gasket seal in good position.
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7. Webbing Check A. Examine life preserver webbing for tears and fraying. B. Examine for secure attachment of components.
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8. Visual Check and Disposition (Table 501) COMPONENT Life Preserver Packaging
CONDITION
DISPOSITION
Visible holes, tears, or rips in package (vacuum packed or sewn closed).
Re-certify life preserver per CMM. Replace package, see Assembly section.
Apparent loss of vacuum packaging (if applicable)
Immerse in water bath and apply pressure by hand to compress vest package. The release of bubbles indicates vacuum loss. If bubbles are present, recertify life preserver per Assembly section. Replace package, see Assembly section. Otherwise, return to service (provided no visible holes, tears or rips).
NOTE: Life preservers that are re-certified and re-vacuumed packed have a 10 year maintenance interval. Life preservers that are re-certified and packed sewn closed have a 5 year maintenance interval. Life Preserver
Broken or loose stitching.
Re-stitch using V-T-295 Type ll Class 1 Size F or Air Cruisers Co. M11944-1 thread.
Puncture, abrasion or tears.
Repair or Replace. See Repair section.
Separated heat sealed seams.
Replace life preserver.
VISUAL CHECK AND DISPOSITION TABLE 501 (SHEET 1 OF 2)
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8. Visual Check and Disposition (Cont’d) COMPONENT Oral Tube
Inflator/manifold
Locator Light
CONDITION
DISPOSITION
Cracks, particularly at base attachment patch.
Replace. See Repair section.
Damaged or leaking oral tube check valve.
Replace. See Repair section.
Worn, looseness, defective threads.
Replace. See Repair section.
Cylinder below minimum weight of 60.5 grams.
Replace. See Assembly section.
Broken pin on inflator. Malfunctioning of inflator mechanism.
Replace. See Repair section.
Damaged or missing gasket.
Replace. See Assembly section.
Swollen cell unit, exceeding 0.475 thickness.
Replace. See Assembly section.
VISUAL CHECK AND DISPOSITION TABLE 501 (SHEET 2 OF 2)
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TABLE OF CONTENTS REPAIR Page 1. Repair Materials
602
2. General Information
604
3. Patching Cell Punctures
606
4. Patching Cell Tears
611
5. Stitching Repairs
611
6. Oral Tube Replacement
611
7. Inflator/Manifold Replacement
616
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1. Repair Materials CAUTION: SUBSTITUTES FOR LISTED REPAIR SOLVENTS AND CEMENTS MUST BE APPROVED BY AIR CRUISERS COMPANY. NOTE: Variation in fabric color shades is normal and acceptable. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Urethane Cement Specification No. M11628
As Air Cruisers Co. Fabric bonding adheRequired V70167 sive.
Solvent, Washing Urethane Ethyl Acetate (CH3COOC2H5)
As Required
Commercially Cleans fabric. Available
Activating Agent, Urethane Methyl Ethyl Ketone (MEK) (CH3COC2H5) *
As Required
Commercially Activates urethane Available cement for bonding.
Activating Agent, Urethane Ethyl Acetate/Acetone Solution (CH3COOC2H5)/ (CH3COCH3) *
As Required
Commercially Activates urethane Available cement for bonding.
* Two parts Ethyl Acetate one part Acetone by volume; may be used as an alternative to Methyl Ethyl Ketone. Toluene (C6H5CH3)
As Required
Commercially Thinner for reflective Available coating compound.
Leak Test Solution, Clear Ivory Liquid Detergent ♦
As Required
Commercially Determines leakage of Available inflatable assemblies.
One ounce (29.6 milliliters) of detergent mixed to every 64 (1.9 liters) ounces of water. REPAIR MATERIALS TABLE 601 (SHEET 1 OF 2)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Thread, Nylon V-T-295 Type II, Class 1 Size FF or M11944-6
As Required
Commercially Sewing repair. Available or Air Cruisers Co. V70167
Patching Fabric, Red/Orange M12088-5
As Air Cruisers Co. Life Preserver fabric. Required V70167
Patching Fabric, International Orange/Yellow M12088
As Air Cruisers Co. Life Preserver fabric. Required V70167
Inflator/Manifold Replacement 63680-101
1
Air Cruisers Co. Used to replace InflaV70167 tor/Manifold.
Oral Tube Replacement 63679-101
1
Air Cruisers Co. Used to replace Oral V70167 Tube.
Hand Roller/Castor Wheel (2 In. (50.8 mm) dia. x 2 In. (50.8 mm) wide with handle) ♦
1
Commercially Distributes pressure Available along bonded fabric repairs. (Repair, Assembly)
Spatula (Pusher) PA-1 ♦
1
Air Cruisers Co. Evenly distributes, and V70167 removes wrinkles from, bonded fabric repairs.
Talc or Powdered Soapstone
As Required
Commercially Prevents joining of Available areas of exposed cement, reflective coating compound, or stencil ink.
Cloth, Cotton ♦
As Required
Commercially Applies solvents/soluAvailable tions.
REPAIR MATERIALS TABLE 601 (SHEET 2 OF 2)
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2. General Information -Limits (In Field) NOTE: If doubt exists as to the capability of local facilities to accomplish satisfactory repairs, it is recommended that the life preserver or components be returned to Air Cruisers Company for repair. A. In general, repairs to the life preserver will be confined to the patching of tears or punctures in the airholding panels. Although slightly damaged areas in the fabric can be repaired in the field, replacement of a complete section such as a cell or cell seam should not be attempted, since the operating integrity of the inflatable could be compromised. CAUTION: WHEN INSPECTING FOR LEAKS, USE LEAK TEST SOLUTION (TABLE 601) OR AN ELECTRONIC LISTENING DEVICE. B. Following repairs to the life preserver, an inflatable integrity verification test must be accomplished. See Testing section. NOTE: Subsequent to repair, wash off leak test solution with clean water. C. Facility Conditions for Repairs (1). Work areas used for cementing must be clean, free of dust and dirt. CAUTION: COLD TEMPERATURES WHERE DEW OR FROST IS PRESENT CAN CAUSE A PROBLEM OF MOISTURE ON THE FABRIC, WHICH WOULD PROHIBIT PROPER BOND FROM BEING MADE. HIGH HEAT AND/OR HUMIDITY CAN RESULT IN EFFECTS OF CONDENSATION OF MOISTURE (WHITE AREAS ON CEMENT) CAUSED BY EVAPORATING SOLVENTS. (2). Recommended temperature to apply the cement should be between 55 - 80°F (13 - 27°C) with relative humidity (65% maximum).
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D. Cement/Accelerator Storage (1). Cement/accelerator shall be stored under conditions where excessive heat, humidity or cold are not present. Once opened, if the accelerator is exposed to moisture present in high humidity areas, it will cause flake like particles in the product. Accelerator should not be used if flake like particles are present indicating degradation. It is suggested to use what is opened, because resealed containers may contain enough moisture to react with the accelerator.
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3. Patching Cell Punctures A. Tube Punctures up to 2 In. (50 mm) in diameter. NOTE: Use a round patch on the outer fabric surface only. Repair patches should be die cut, when size permits. (1). Cut a patch large enough to allow an 1/2 In. (13 mm) overlap beyond the puncture edges. Do not patch any puncture which exceeds 1/2 In. (13 mm). CAUTION: WHEN WASHING THE LIFE PRESERVER, DO NOT ALLOW EXCESS SOLVENT TO COLLECT AT THE EDGES OF SEAMS. DO NOT APPLY SOLVENT TO DECALS (WHENEVER POSSIBLE) SINCE THEY CAN BE REMOVED BY THE SOLVENT. (2). Thoroughly wash the fabric around the puncture and the yellow coated side of patch (Figure 601) with a solvent dampened cloth (Table 601). Do not damage the fabric.
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LIFE PRESERVER FABRIC
WASH BOTTOM OF PATCH
PUNCTURE IN FABRIC
WASH AREA AROUND PUNCTURE
PATCHING LIFE PRESERVER PUNCTURES FIGURE 601
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CAUTION: DISCARD UNUSED CEMENT 4 HOURS (POT LIFE) AFTER MIXING. NOTE: The cement line must be even and uniform to within one-half inch beyond the edge of repair. (3). Brush three coats of cement (Table 601) around the puncture covering an area slightly larger than the patch. Apply cement in medium, even coats. Allow 15 minutes drying time between coats. Remove effects of condensation (white areas on cement) by swabbing with a cloth lightly dampened in solvent (Table 601).
CEMENT BOTTOM OF PATCH (3 COATS)
LIFE PRESERVER FABRIC
BRUSH CEMENT AREA AROUND PUNCTURE (3 COATS)
PATCHING LIFE PRESERVER PUNCTURES FIGURE 602
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CAUTION: DO NOT EXCEED ONE HOUR BETWEEN CEMENT APPLICATION AND JOINING OF SURFACE. APPLY A FOURTH COAT TO SURFACES IF TIME IS EXCEEDED. (4). Within one hour after cement application, dampen a clean cloth with activating agent (Table 601). Wipe cemented surfaces to make them tacky and ready for joining. NOTE: Fabric weave on patch and life preserver fabric do not have to be in alignment. CAUTION: JOIN SURFACES IMMEDIATELY (WITHIN 60 SECONDS) AFTER ACTIVATING TO MAXIMIZE BOND. (5). Immediately join the cemented patch to the cemented life preserver fabric. (6). The patch should be laid on gradually from the center to the edges (Figure 603) to minimize the possibility of air bubbles being trapped beneath the patch. LIFE PRESERVER FABRIC
PATCH
CENTER LINE OF CEMENTED AREA
CEMENTED AREA
PATCHING LIFE PRESERVER PUNCTURES FIGURE 603
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NOTE: Pressure is important for a good bond. (7). Apply pressure evenly with a spatula (Table 601) to eliminate entrapped air bubbles and wrinkles to ensure firm attachment (Figure 604). (8). When all wrinkles and air bubbles are eliminated, uniformly roll the joined areas (Figure 605) using a hand roller (Table 601).
SPATULA (PUSHER)
PATCH LIFE PRESERVER FABRIC
PATCHING LIFE PRESERVER PUNCTURES FIGURE 604
HAND ROLLER
PATCH LIFE PRESERVER FABRIC
PATCHING LIFE PRESERVER PUNCTURES FIGURE 605
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(9). Inflate cell to 0.25 psig (.172 N/cm2) (maximum) to prevent blocking of repaired area during curing. (10). Allow cement to cure for a minimum of four hours. 4. Patching Cell Tears A. Repair tears in accordance with procedure for patching punctures. B. For tears up to maximum of 1 1/2 In. (38 mm) in length, cut patch to overlap tear edges by 3/4 In. (19 mm). Radius all corners of cut patch a minimum of 1/8 In. (3.175 mm). 5. Stitching Repairs A. Stitching in need of repair may be sewn by machine. B. Remove any trim loose threads. Sew using single needle with equivalent threads per inch as on original and nylon thread (Table 601). 6. Oral Tube Replacement (Figure 606) CAUTION: WHEN REMOVING THE ORAL TUBE, USE EXTREME CARE NOT TO CUT THROUGH THE UNDERSIDE OF THE LIFE PRESERVER. DO NOT EXCEED THE HOLE DIAMETER. A. Mark direction of existing oral tube on life preserver with pencil. B. Use a sharp knife or curved bladed type scissors to cut cell assembly around base of the oral tube. Remove existing oral tube and discard. C. Cut a 3 x 3 In. (76 mm) piece of polyethylene or other suitable nonstick material to use as a cement mask and insert into the hole to protect the opposite side of the life preserver cell while cementing. D. Clean area around hole and replacement oral tube assembly (Table 601) with solvent (Table 601). E. Center replacement oral tube assembly (Table 601) over hole and trace around attachment patch with pencil to establish cement area. F.
Apply three coats of cement (Table 601) slightly larger than marked area on life preserver and on replacement oral tube assembly. Allow each coat to dry thoroughly before applying the next coat.
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CAUTION: ENSURE THE 3 X 3 In. (76 mm) POLYETHYLENE CEMENT MASK IS REMOVED FROM THE HOLE. G. Remove the 3 x 3 In. (76 mm) piece of polyethylene cement mask from the hole. H. Within one hour after cement application, dampen a clean cloth with activating agent (Table 601) and wipe cemented surfaces. Join attached patch on oral tube to cemented area on life preserver. Ensure oral tube is aligned with markings. I.
Press the joined surfaces firmly together to ensure a firm bond.
J.
Dust lightly with talc or powdered soapstone (Table 601) and allow cement to cure for a minimum of 4 hours.
K. After cement has cured, inflate to 2.0 psig (138 N/cm2) and immerse into water to check for leaks. L. If leaks are present, indicated by bubbling, remove oral tube assembly, clean, and re-cement. M. After replacement, perform a regular maintenance check.
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ORAL TUBE
ORAL TUBE
ORAL TUBE REPLACEMENT FIGURE 606 (SHEET 1 OF 3)
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CUT CELL ASSEMBLY AROUND BASE
REMOVE ORAL TUBE ASSEMBLY
LIFE PRESERVER CELL FABRIC
POLYETHYLENE MASK BETWEEN LIFE PRESERVER CELL PANELS
ORAL TUBE REPLACEMENT FIGURE 606 (SHEET 2 OF 3)
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ORAL TUBE ASSEMBLY REPLACEMENT TRACE AROUND ATTACHMENT PATCH
APPLY CEMENT
REMOVE POLYETHYLENE MASK BEFORE PLACEMENT OF ORAL TUBE
ORAL TUBE REPLACEMENT FIGURE 606 (SHEET 3 OF 3)
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7. Inflator/Manifold Replacement NOTE: If a replacement inflator/manifold is already installed because of a previous repair (recognized by an approximate 2 1/2 In. (64 mm) diameter patch encircling the manifold stem), it can be removed by dissolving the cement bond using solvent (Table 601) and lifting the manifold stem and patch from the life preserver cell. Clean all residual cement from the cell surface. If the inflator/manifold is an original installation, proceed with the following. A. Mark direction of existing inflator/manifold on life preserver with pencil. B. Use a sharp knife or curved bladed type scissors to cut cell assembly around base of the inflator/manifold. Remove existing inflator/manifold and discard. C. Cut a 3 x 3 In. (76 mm) piece of polyethylene or other suitable nonstick material to use as a cement mask and insert into the hole to protect the opposite side of the life preserver cell while cementing. D. Clean area around hole and replacement inflator/manifold assembly (Table 601) with solvent (Table 601). E. Center replacement inflator/manifold assembly (Table 601) over hole and trace around attachment patch with pencil to establish cement area. F.
Apply three coats of cement (Table 601) slightly larger than marked area on life preserver and on replacement inflator/manifold assembly. Allow each coat to dry thoroughly before applying the next coat.
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CAUTION: ENSURE THE 3 X 3 In. (76 mm) POLYETHYLENE CEMENT MASK IS REMOVED FROM THE HOLE. G. Remove the 3 x 3 In. (76 mm) piece of polyethylene cement mask from the hole. H. Within one hour after cement application, dampen a clean cloth with activating agent (Table 601) and wipe cemented surfaces. Join attached patch on inflator/manifold to cemented area on life preserver. Ensure inflator/manifold is aligned with markings. I.
Press the joined surfaces firmly together with a spatula (Table 601) to ensure a firm bond.
J.
Dust lightly with talc or powdered soapstone (Table 601) and allow cement to cure for a minimum of 4 hours.
K. After cement has cured, inflate to 2.0 psig (1.38 N/cm2) and immerse into water to check for leaks. L. If leaks are present, indicated by bubbling, remove inflator/manifold assembly, clean, and re-cement. M. After replacement, perform a regular maintenance check.
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TABLE OF CONTENTS ASSEMBLY Page 1. Assembly Materials
702
2. Installation of Clip to Inflator/Manifold
705
3. Installation of Manifold Gasket
706
4. Installation of Cylinder Cover (If applicable)
707
5. Installation of Cylinder
708
6. Installation of Oral Tube Check Valve
709
7. Installation of Locator Light
710
8. Installation of Whistle (If Applicable)
712
9. Installation of Sea Dye Marker (If Applicable)
713
10. Folding Life Preserver
714
11. Packaging Life Preserver
777
12. Storage Instructions
790
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1. Assembly Materials NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦. ITEM/DESCRIPTION
QUANTITY
Thread, Nylon V-T-295 Type II, Class 1 Size F or M11944-1
As Required
SOURCE
USE
Commercially Breakaway tying; Available or sewing repair. Air Cruisers Co. V70167
Clip V87400
1
Halkey Roberts Installed into inflator/ V98021 or manifold. Air Cruisers Co. V70167
Manifold Gasket 849AM
1
Halkey Roberts Seated against the V98021 or base of threads within Air Cruisers Co. the inflator/manifold. V70167
Large Rubber Band 14A19028-0
As Required
Small Rubber Band, No. 8
As Required
Commercially Used to secure harAvailable ness assembly in place.
1
Air Cruisers Co. Connects oral tube to V70167 vacuum for deflating purposes.
Adapter, Oral Tube Test 63687-1 Tape, Battery to Harness Assembly PPP-T-97-llA-1/2
Commercially Used to secure life Available or preserver in place. Air Cruisers Co. V70167
As Air Cruisers Co. Used to secure batRequired V70167 tery in place.
ASSEMBLY MATERIALS TABLE 701 (SHEET 1 OF 3)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
EDR Kit 90-1257-101 Consisting of: Poly Bag, 63786-1 Identification and Maintenance Record Tag, 63704-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-103 Consisting of: Poly Bag, 64205-101 Identification and Maintenance Record Tag, 63704-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-105 Consisting of: Poly Bag, 64826-1 Identification and Maintenance Record Tag, 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-107 Consisting of: Poly Bag, 64205-101 Identification and Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-109 Consisting of: Poly Bag, 64205-103 Identification and Maintenance Record Tag, 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
1
1
1 1
1
1 1
ASSEMBLY MATERIALS TABLE 701 (SHEET 2 OF 3)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
EDR Kit 90-1257-111 Consisting of: Poly Bag, 64205-105 Identification and Maintenance Record Tag, 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-113 Consisting of: Poly Bag 64826-1 Maintenance Due Placard 64859-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-115 Consisting of: Poly Bag 64826-2 Restoration Due Placard 65012-103 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-119 Consisting of: Poly Bag 67229-1 Maintenance Record Tag 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
1 1
1 1
1 1
1 1
ASSEMBLY MATERIALS TABLE 701 (SHEET 3 OF 3)
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2. Installation of Clip to Inflator/Manifold (Figure 701) (IPL Figures 1 and 2) A. Install clip (Table 701) into inflator/manifold by pressing the clip into the body of the inflator/manifold.
INFLATOR/MANIFOLD CLOSE HANDLE PULL TAB
CLIP
INSTALLATION OF INFLATOR/MANIFOLD FIGURE 701
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3. Installation of Manifold Gasket (Figure 702) (IPL Figures 1 and 2) A. Install manifold gasket (Table 701) into inflator/manifold by pressing the manifold gasket into the body at the threaded end. The manifold gasket should seat against the base of the threads.
INFLATOR/MANIFOLD
GASKET
GASKET
INSTALLATION OF MANIFOLD GASKET FIGURE 702
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4. Installation of Cylinder Cover (IPL Figure 1, 2) (Figure 703) (If applicable) A. Position cylinder cover (120, IPL Figure 1 and 2) over inflator manifold so that the slit in the cover faces the outside edge of the life preserver. B. Install cylinder onto inflator manifold per the instructions in Paragraph 5. C. Fold cylinder cover over the inflator manifold and cylinder and insert cover tab through slit.
CYLINDER COVER OPEN POSITION
INFLATOR/MANIFOLD
LIFE PRESERVER
INFLATOR/MANIFOLD CYLINDER COVER CLOSED POSITION
LIFE PRESERVER
INSTALL CYLINDER COVER FIGURE 703
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5. Installation of Cylinder (Figure 704) (IPL Figures 1 and 2) A. Assemble cylinder (20) to inflator/manifold by attaching cylinder threads to the threaded port of the inflator/manifold. Turn cylinder clockwise until snug against gasket. Continue turning an additional 1/2 turn.
CYLINDER
MANIFOLD/INFLATOR
INSTALLATION OF CYLINDER FIGURE 704
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6. Installation of Oral Tube Check Valve (Figure 705) (IPL Figures 1 and 2) A. Install oral inflation check valve (80) by placing the tapered end of the check valve against the open end of the oral tube (70) and pressing in with fingers until top of valve is flush with end of oral tube. CAUTION: AVOID INTRODUCING DIRT INTO THE END OF THE ORAL TUBE. ORAL INFLATION CHECK VALVE
INSTALL CHECK VALVE TO BE FLUSH WITH END OF ORAL TUBE
ORAL TUBE
INSTALLATION OF ORAL TUBE CHECK VALVE FIGURE 705
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7. Installation of Locator Light (Figures 706 and 707) (IPL Figures 1 and 2) A. Pull plug from locator light battery (10), see Figure 706. B. Cut a length of tape (Table 701) 3 1/2 In. (89 mm). C. Position battery on harness assembly as shown in Figure 707. D. Wrap tape around battery and harness assembly centered along length of battery. E. Route locator light wire between cells and toward base patch. F.
Align holes in the two base patches and push light through hole.
G. Position excess wire lead next to the inflator/manifold.
PLUG
LOCATOR LIGHT
BATTERY
INSTALLATION OF LOCATOR LIGHT FIGURE 706
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MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED OUT) FACING DOWN
BASE PATCHES
LOCATOR LIGHT
LOCATOR LIGHT WIRE
INFLATOR/ MANIFOLD TAPE BATTERY
HARNESS ASSEMBLY
3/4 ± 1/2 In. (19 ± 13 mm)
INSTALLATION OF LOCATOR LIGHT FIGURE 707
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8. Installation of Whistle (If Applicable) (Figure 708) (IPL Figures 1 and 2) A. Align holes in base patches by folding one over the other. B. Route cord of whistle assembly (30) through holes. C. Route whistle through cord loop and pull taut. BASE PATCH
BASE PATCH
HOLE WHISTLE CORD
A VIEW A-A
A
WHISTLE CORD
WHISTLE
INSTALLATION OF WHISTLE FIGURE 708
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9. Installation of Sea Dye Marker (If Applicable) (Figure 709) (IPL Figures 1 and 2) A. Align holes in base patches by folding one over the other. B. Route cord on sea dye marker (40) through holes. C. Route sea dye marker through cord loop and pull taut.
BASE PATCH
BASE PATCH
HOLE SEA DYE MARKER CORD A VIEW A-A A
SEA DYE MARKER
INSTALLATION OF SEA DYE MARKER FIGURE 709
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10. Folding Life Preserver A. Folding Procedure A, prior to S/N L38592 STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the right side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on the left side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LIFE PRESERVER
DESSUS NUCA
LEFT SIDE
RIGHT SIDE LOCATOR LIGHT
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN
UNMARKED IDENTIFICATION DECAL
SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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A. Folding Procedure A (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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A. Folding Procedure A (Cont.) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
TUCK PULL TAB
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A. Folding Procedure A (Cont.) STEP 3 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
DESSUS NUCA WHISTLE (IF APPLICABLE SEA DYE MARKER (IF APPLICABLE)
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A. Folding Procedure A (Cont.) STEP 4 (a). Fold life preserver once again. Ensure locator light is on right side of the life preserver.
FOLD APPROX. 7 In. (178 mm)
LOCATOR LIGHT
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A. Folding Procedure A (Cont.) STEP 5 (a). Fold the locator light side of the preserver from right to left. (b). Position locator light with base flat and lens up. (c). Position sea dye marker and whistle into center of pack as shown (if applicable).
APPROX. 5½ In. (140 mm)
SEA DYE MARKER
WHISTLE
RIGHT SIDE
LEFT SIDE
LOCATOR LIGHT
FOLD
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A. Folding Procedure A (Cont.) STEP 6 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (a). Fold the life preserver material from left to right. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packing life preserver.
APPROX. 5.5 In. (140 mm)
MARKED ID PLACARD APPROX. 7 In. (178 mm)
LEFT SIDE
RIGHT SIDE
FOLD
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B. Folding Procedure B, S/N L38592 and Subsequent STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
DESSUS NUCA
LOCATOR LIGHT
LIFE PRESERVER
LEFT SIDE
RIGHT SIDE
ORAL TUBES
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC.) FILLED IN FACING DOWN
UNMARKED IDENTIFICATION DECAL
SEA DYE MARKER (IF APPLICABLE) HARNESS ASSEMBLY WHISTLE (IF APPLICABLE)
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B. Folding Procedure B (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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B. Folding Procedure B (Cont). STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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B. Folding Procedure B (Cont.) STEP 3 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
DESSUS NUCA WHISTLE (IF APPLICABLE
SEA DYE MARKER (IF APPLICABLE)
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B. Folding Procedure (Cont.) STEP 4 (a). Fold life preserver once again. Ensure locator light is on left side of the life preserver.
FOLD APPROX. 7 In. (178 mm)
LOCATOR LIGHT
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B. Folding Procedure B (Cont.) STEP 5 (a). Fold the locator light side of the preserver from left to right. (b). Position locator light with base flat and lens up. (c). Position sea dye marker and whistle into center of pack as shown (if applicable).
APPROX. 5½ In. (140 mm)
SEA DYE MARKER
WHISTLE
LEFT SIDE
RIGHT SIDE
LOCATOR LIGHT
FOLD
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B. Folding Procedure B (Cont.) STEP 6 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIDE. (a). Fold the life preserver material from right to left. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packaging life preserver.
APPROX. 5.5 In. (140 mm) MARKED IDENTIFICATION DECAL APPROX. 7 In. (178 mm)
LEFT SIDE
RIGHT SIDE
FOLD
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C. Folding Procedure C NOTE: For folding life preserver with customer logo visible when packaged. STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the right side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on the left side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LIFE PRESERVER
DESSUS NUCA
LEFT SIDE
RIGHT SIDE LOCATOR LIGHT
CUSTOMER LOGO FACING DOWN
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN
SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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C. Folding Procedure C (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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C. Folding Procedure C (Cont.) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
TUCK PULL TAB
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C. Folding Procedure C (Cont.) STEP 3 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
DESSUS NUCA WHISTLE (IF APPLICABLE SEA DYE MARKER (IF APPLICABLE)
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C. Folding Procedure C (Cont.) STEP 4 (a). Fold life preserver once again. Ensure locator light is on right side of the life preserver.
FOLD APPROX. 7 In.
(178 mm)
LOCATOR LIGHT
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C. Folding Procedure C (Cont.) STEP 5 (a). Fold the locator light side of the preserver from right to left. (b). Position locator light with base flat and lens up. (c). Position sea dye marker and whistle into center of pack as shown (if applicable).
APPROX. 5.5 In. (140 mm)
SEA DYE MARKER
WHISTLE
RIGHT SIDE
LEFT SIDE
LOCATOR LIGHT
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FOLD
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C. Folding Procedure C (Cont.) STEP 6 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (a). Fold the life preserver material from left to right. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packing life preserver.
APPROX. 5.5 In. (140 mm)
CUSTOMER LOGO APPROX. 7 In. (178 mm)
LEFT SIDE
RIGHT SIDE
FOLD
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D. Folding Procedure D STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
DESSUS NUCA
LOCATOR LIGHT
LIFE PRESERVER
LEFT SIDE
RIGHT SIDE MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC.) FILLED IN FACING DOWN
ORAL TUBES UNMARKED IDENTIFICATION DECAL
HARNESS ASSEMBLY
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D. Folding Procedure D (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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D. Folding Procedure D (Cont). STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells. (b). Position buckle as shown in Detail “A” then as shown in Detail “B”.
LIFE PRESERVER
DESSUS NUCA
POSITION BUCKLE AS SHOWN
DETAIL “A”
DETAIL “B”
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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D. Folding Procedure D (Cont’d) STEP 3 (a). Fold over the upper portion of the life preserver until the fold aligns with the cylinder.
CYLINDER
CYLINDER
FOLD
PRESERVER LIFE
DESSUS NUCA
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D. Folding Procedure D (Cont’d) STEP 4 (a). Fold bottom third of life preserver up.
DESSUS NUCA
FOLD
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D. Folding Procedure D (Cont’d) STEP 5 (a). Fold the left side of the life preserver to the dimensions shown. CAUTION: MAKE SURE INFLATOR/MANIFOLDS ARE NOT POSITIONED ON TOP OF ONE ANOTHER. (b). Fold the right side of the life preserver as shown, making sure the right side inflator/manifold is positioned to the left of the left side inflator/manifold. (c). Proceed to paragraph 11 for packing life preserver. APPROX. 7 In. (178 mm)
FOLD
LEFT SIDE INFLATOR/MANIFOLD
RIGHT SIDE INFLATOR/MANIFOLD LOCATOR LIGHT
APPROX. 5 In. (127 mm) RIGHT SIDE INFLATOR/MANIFOLD FOLD
LOCATOR LIGHT LEFT SIDE INFLATOR/MANIFOLD
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E. Folding Procedure E STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Figure 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Figure 701) as shown.
DESSUS NUCA
LOCATOR LIGHT
LIFE PRESERVER
LEFT SIDE
RIGHT SIDE MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC.) FILLED IN FACING DOWN
ORAL TUBES UNMARKED IDENTIFICATION DECAL
HARNESS ASSEMBLY
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E. Folding Procedure E (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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E. Folding Procedure E (Cont). STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells. (b). Position buckle as shown in Detail “A” then as shown in Detail “B”.
LIFE PRESERVER DESSUS NUCA
POSITION BUCKLE AS SHOWN
DETAIL “A”
DETAIL “B”
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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E. Folding Procedure E (Cont’d) STEP 3 (a). Fold over the upper portion of the life preserver until the fold aligns with the cylinder.
CYLINDER
CYLINDER
FOLD
PRESERVER LIFE
DESSUS NUCA
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E. Folding Procedure E (Cont’d) STEP 4 (a). Fold bottom third of life preserver up.
DESSUS NUCA
FOLD
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E. Folding Procedure E (Cont’d) STEP 5 (a). Fold the left side of the life preserver to the dimensions shown. CAUTION: MAKE SURE INFLATOR/MANIFOLDS ARE NOT POSITIONED ON TOP OF ONE ANOTHER. MAKE SURE DONNING DECAL IS VISIBLE. (b). Fold the right side of the life preserver as shown, making sure the right side inflator/manifold is positioned over the battery. (c). Proceed to paragraph 11 for packing life preserver. APPROX 4 1/2 In. (114 mm)
BATTERY DESSUS NUCA
FOLD
RIGHT SIDE INFLATOR/MANIFOLD LOCATOR LIGHT ADJACENT BATTERY
LEFT SIDE INFLATOR/MANIFOLD
APPROX. 7 In. (178 mm)
BATTERY RIGHT SIDE INFLATOR/MANIFOLD
FOLD APPROX. 7 In. (178 mm)
LOCATOR LIGHT
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F.
Folding Procedure F STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LEFT SIDE
RIGHT SIDE LIFE PRESERVER
DESSUS NUCA
LOCATOR LIGHT
UNMARKED IDENTIFICATION DECAL
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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F. Folding Procedure F (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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F. Folding Procedure F (Cont’d) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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F. Folding Procedure F (Cont’d) STEP 3 (a). Fold the webbing side of the harness assembly down and along side of the locator light battery as shown.
DESSUS NUCA
LIFE PRESERVER
NOTE: BUCKLE CANNOT HANG OVEREDGE OF VEST.
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F. Folding Procedure F (Cont’d) STEP 4 (a). Fold under the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
WHISTLE (IF APPLICABLE
SEA DYE MARKER (IF APPLICABLE)
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F. Folding Procedure F (Cont’d) STEP 5 (a). Fold top portion of life preserver on top of harness assembly. Ensure locator light is on left side of the life preserver.
FOLD DESSUS NUCA
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F. Folding Procedure F (Cont’d) STEP 6 (a). Position sea dye marker and whistle into center of pack as shown (if applicable).
WHISTLE (IF APPLIABLE) SEA DYE MARKER (IF APPLICABLE)
DESSUS NUCA
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F. Folding Procedure F (Cont’d) STEP 7 (a). Fold the locator light side of the preserver from left to right. (b). Position locator light with base flat and lens up. (c). Adjust the fold so that the inflator assemblies are side by side.
APPROX. 8 In. (203 mm)
FOLD
LOCATOR LIGHT
INFLATOR ASSEMBLIES (SIDE BY SIDE)
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F. Folding Procedure F (Cont’d) STEP 8 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (a). Fold the life preserver material from right to left. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packaging the preserver.
APPROX. 3.8 In. (97 mm) MARKED IDENTIFICATION DECAL APPROX. 7.3 In. (185 mm) RIGHT SIDE
LEFT SIDE
INFLATOR ASSEMBLY
FOLD
LOCATOR LIGHT
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G. Folding Procedure G STEP 1 (a). Each life preserver shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LEFT SIDE
RIGHT SIDE LIFE PRESERVER
DESSUS NUCA
LOCATOR LIGHT
UNMARKED IDENTIFICATION DECAL
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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G. Folding Procedure G (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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G. Folding Procedure G (Cont’d) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells. (a). Position buckle as shown in Detail “A” then as shown in Detail “B”.
LIFE PRESERVER
DESSUS NUCA
POSITION BUCKLE AS SHOWN
DETAIL “A”
DETAIL “B”
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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G. Folding Procedure G (Cont’d) STEP 3 (a). Fold life preserver from left to right to dimension shown.
6.5 In. (165 mm) AT THE TOP
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G. Folding Procedure G (Cont’d) STEP 4 (a). Fold back light.
FOLD LOCATOR LIGHT
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G. Folding Procedure G (Cont’d) STEP 5 (a). Fold life preserver left to right. (b). Tuck excess to the inside. Width will be five inches.
TUCK
FOLD
5 In. (127 mm)
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G. Folding Procedure G (Cont’d) STEP 6 (a). Turn life preserver over so the neck hole is facing up.
DESSUS NUCA
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G. Folding Procedure G STEP 7 (a). Fold top of life preserver one third of the way down. (b). Fold bottom third of life preserver on top of previous fold so identification is facing up. CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (c). Adjust the fold to dimension shown. (d). Proceed to paragraph 11 for packaging life preserver.
FOLD
MARKED IDENTIFICATION DECAL
APPROX. 5.0 In. (127 mm)
APPROX. 7.3 In. (185 mm)
FOLD
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H. Folding Procedure H STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LEFT SIDE
RIGHT SIDE LIFE PRESERVER
DESSUS NUCA
LOCATOR LIGHT
UNMARKED IDENTIFICATION DECAL
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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H. Folding Procedure H (Cont’d)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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H. Folding Procedure H (Cont’d) STEP 2 Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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H. Folding Procedure H (Cont’d) STEP 3 (a). Fold the webbing side of the harness assembly down and along side of the locator light battery as shown.
DESSUS NUCA
LIFE PRESERVER
NOTE: BUCKLE CANNOT HANG OVEREDGE OF VEST.
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H. Folding Procedure H (Cont’d) STEP 4 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD
DESSUS NUCA
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H. Folding Procedure H (Cont’d) STEP 5 (a). Tuck in the light. (b). Fold the vest 3.5 In. (89 mm).
ORAL TUBES
APPROX. 3.5 In. (89 mm)
FOLD
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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H. Folding Procedure H (Cont’d) STEP 6 (a). Fold the vest over approximately 3.5 In.
APPROX. 3.5 In. (89 mm)
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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H. Folding Procedure H (Cont’d) STEP 7 (a). Fold the vest approximately 3.5 In.
APPROX. 3.5 In. (89 mm)
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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H. Folding Procedure H (Cont’d) STEP 8 (a). Fold the vest approximately 3.5 In. (b). Fold over excess material.
APPROX. 3.5 In. (89 mm)
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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11. Packaging Life Preserver NOTE: Refer to Life Preserver Applicability Index, paragraph 2 in the Description and Operation section for applicable folding and packaging procedures. NOTE: Life preservers that are re-certified and re-vacuum packed have a 10 year maintenance interval. Life preservers that are re-certified and packed in a sewn closed package have a 5 year maintenance interval. A. Packaging Procedure A - Vacuum pack using Replacement Kit, EDR 90-1257-101 (for -111 and 511 use EDR 90-1257-103, Table 701) Superseded by Packaging Procedure C, D, E, or F. (1). Vacuum pack per ACC specification P-12095. B. Packaging Procedure B - Alternate method sewing the package closed using Replacement Kit, EDR 90-1257-Series (Table 701). (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Secure life preserver with large rubber band (Table 701). NOTE: Maintenance record tag is used for re-packs only. (3). Insert life preserver and tag (Table 701) into poly bag (Table 701) as shown. (4). Stitch closed using nylon thread (Table 701) just above figure holes used for opening the bag. NOTE: The Life Preserver part number and TSO must be visible through the package.
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POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE POLY BAG
RUBBER BAND POLY BAG
STITCH HERE A
TAG
FINGER HOLES
POLY SHEET
LIFE PRESERVER 10.5 In. (267 mm)
6 In. (152 mm) MAX
7.5 In. (191 mm) MAX
VACUUM BAG
A
2½ In. (64 mm) MAX. LIFE PRESERVER SECTION A-A
ILLUSTRATION OF PACKAGING LIFE PRESERVER PROCEDURE B
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C. Packaging Procedure C - Vacuum pack using Replacement Kit, EDR 90-1257-105 (Supersedes Packaging Procedure A) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12181. NOTE: The life preserver part number and TSO must be visible through the package.
7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A 6.0 In. (152 mm) MAX.
VACUUM BAG
LIFE PRESERVER POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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D. Packaging Procedure D, Vacuum pack using Replacement Kit, EDR 90-1257-107 (Supersedes Packaging Procedure A for Life Preserver -111, -511) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701). NOTE: The month and year of packaging or re-packing after maintenance, will establish the date of manufacture. The “Maintenance Due” date shall be ten years from the date of manufacture. Mark date using indelible black ink. NOTE: The life preserver part number and TSO must be visible through the package.
MARK MAINTENANCE DUE DATE 8.0 In. (203 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A
LIFE PRESERVER
5.0 In. (127 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
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E. Packaging Procedure E, Vacuum pack using Replacement Kit, EDR 90-1257-107 (Supersedes Packaging Procedure A for Life Preserver 63600-141 and -541) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701). NOTE: The month and year of packaging or re-packing after maintenance, will establish the date of manufacture. The “Maintenance Due” date shall be ten years from the date of manufacture. Mark date using indelible black ink. NOTE: The life preserver part number and TSO must be visible through the package.
MARK MAINTENANCE DUE DATE 7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A
LIFE PRESERVER
6.0 In. (152 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
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F.
Packaging Procedure F, Vacuum pack using Replacement Kit, EDR 90-1257-111 (Supersedes Packaging Procedure A for Life Preserver 63600-149 and -549) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A
LIFE PRESERVER
6.0 In. (152 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
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G. Packaging Procedure G, Vacuum pack using Replacement Kit, EDR 90-1257-113 (1). Install maintenance due placard (Table 701) on bag as shown. NOTE: The month and year of packaging or re-packing after maintenance, will establish the date of manufacture. The “Maintenance Due” date shall be ten years from the date of manufacture. Mark date using indelible black ink. (2). Wrap polyethylene sheet (Table 701) around life preserver. (3). Insert into bag (Table 701). (4). Vacuum pack per Air Cruisers Company Specification P-12181. NOTE: The life preserver part number and TSO must be visible through the package.
7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A
LIFE PRESERVER
6.0 In. (152 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
MAINTENANCE DUE PLACARD MARK MAINTENANCE DUE DATE POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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H. Packaging Procedure H, Vacuum pack using Replacement Kit, EDR 90-1257-115 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701). NOTE: Restoration Due Placard used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
8.0 In. (203 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A VACUUM BAG LIFE PRESERVER
7.0 In. (178 mm) MAX.
RESTORATION DUE PLACARD
2.0 In. (51 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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I.
Packaging Procedure I, Vacuum pack using Replacement Kit, EDR 901257-105 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
8.0 In. (203 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A VACUUM BAG LIFE PRESERVER
7.0 In. (178 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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J.
Packaging Procedure J - Vacuum pack using Replacement Kit, EDR 90-1257-105 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company specification P-12181. NOTE: The life preserver part number and TSO must be visible through the package. (4). Place the packed life preserver into the pouch (150, IPL Figure 1). (5). Fold side flap with Velcro pile over. (6). Fold side flap with Velcro hook over and join with Velcro pile. (7). Fold top flap over and join Velcro fasteners. (8). Check final pack dimensions.
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FOLDED PERSERVER IN VACUUM BAG
POUCH
FOLD
VELCRO PILE
VELCRO HOOK FASTENER VELCRO HOOK
FLAP
CONNECT FASTENERS
CONNECT VELCRO PILE FASTENERS
3.9 In. (99 mm) MAX.
2.7 In. (69 mm) MAX.
7.6 In. (193 mm) MAX.
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K. Packaging Procedure K - Vacuum pack using Replacement Kit, EDR 90-1257-105 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
7.3 In. (185 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A
LIFE PRESERVER
5.0 In. (127 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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L. Packaging Procedure L - Vacuum pack using Replacement Kit, EDR 90-1257-119 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package. 3.5 In. (88.9 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
A
A POLY SHEET LIFE PRESERVER
15.4 In. (391 mm) MAX.
SECTION A-A VACUUM BAG
LIFE PRESERVER
3.2 In. (81.3 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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12. Storage Instructions WARNING: INFLATION ASSEMBLY IS ARMED AND CHARGED, HANDLE WITH EXTREME CARE. A. Store life preserver in a dry location in original shipping container. B. Desirable storage temperatures are normal room conditions, temperatures of 75°F ± 15°F (24°C ± 9°C). However, the permissible storage temperature extremes are -40°F to +160°F (-40°C to +71°C). C. A periodic check of the life preserver package is recommended particularly when equipment is subjected to extremes of permissible storage conditions. D. Handling should be minimized. Exercise reasonable care and precautions necessary for treatment of high-pressure gas storage equipment. E. Individual components should be protected by suitable dust and moisture free packing such as polyethylene bags. F.
For shipment, pack the life preserver assembly in the original container, or equivalent, and suitably mark in accordance with best commercial shipping practices. Observe all Department of Transportation (DOT, (U.S.A.) and International Air Transport Association (I.A.T.A.) requirements for shipment of charged gas cylinders.
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FITS AND CLEARANCES
This section is not applicable.
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TABLE OF CONTENTS SPECIAL TOOLS, FIXTURES, AND EQUIPMENT Page 1. General Information
902
2. Special Tools, Fixtures, and Equipment Table
902
3. Special Tools, Fixtures, and Equipment Illustrated
904
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1. General Information A. The tools, fixtures, and equipment listed in Table 901 are recommended for use during Test Operations, Disassembly, Cleaning, Repairs, and Assembly. 2. Special Tools, Fixtures, and Equipment Table NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦. ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Manometer (water) 0 to 5.0 psig (0 to 3.45 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly. (Testing)
Manometer (Meriam Fluid) 0.5 to 5.0 psig (.34 to 3.45 N/cm2) [9.4 in. (238.8 mm) M. F. per 1.0 psig (.69 N/cm2)] * ♦
1
Commercially Measures pressure of Available inflatable assembly. (Testing)
Pressure Gage (Mechanical/Digital) Scale Range 0 to 15 psig (0 to 10.34 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly. (Testing)
Barometer (Mercury) [Scale increments not more than 0.10 In. (2.54 mm)] ♦
1
Commercially Measures ambient Available pressure. (Testing)
Thermometer [Scale increments not more than 1°F (0.56 °C)] ♦
1
Commercially Measures ambient Available temperature. (Testing)
*Alternatives SPECIAL TOOLS, FIXTURES, AND EQUIPMENT TABLE 901 (SHEET 1 OF 2)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Adapter, Oral Tube Test 63687-1
1
Air Cruisers Company
Connects oral tube to vacuum for deflating purposes. (Testing, Assembly)
Electronic Precision Balances, Weigh-in Device Precisa 3000C Readability 0.01 g Reproducability 0.01± g
1
Air Cruisers Company
A scale used to check weight of cylinder. (Testing)
Oral Check Valve, Extractor Tool T730EX
1
Halkey Roberts Used to extract check Corp. valve in oral tube. V98021 (Disassembly)
Inflator/Manifold Replacement 63680-101
1
Air Cruisers Co. To replace Inflator/ V70167 Manifold. (Repair)
Oral Tube Replacement 63679-101
1
Air Cruisers Co. To replace Oral Tube. V70167 (Repair)
Hand Roller/Castor Wheel (2 In. (50.8 mm) dia. x 2 In. (50.8 mm) wide with handle) ♦
1
Commercially Distributes pressure Available along bonded fabric repairs. (Repair)
Spatula (Pusher) PA-1 ♦
1
Air Cruisers Co. Evenly distributes, and V70167 removes wrinkles from, bonded fabric repairs. (Repair)
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT TABLE 901 (SHEET 2 OF 2)
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3. Special Tools, Fixtures, and Equipment Illustrated
HAND ROLLER
SPATULA/PUSHER (PA-1)
ORAL TUBE TEST ADAPTER
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED FIGURE 901 (SHEET 1 OF 2)
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MANOMETER
ORAL CHECK VALVE EXTRACTOR
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED FIGURE 901 (SHEET 2 OF 2)
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TABLE OF CONTENTS ILLUSTRATED PARTS LIST Page 1. General
1002
2. Material Arrangement
1002
3. How to Use the Parts List
1004
4. List of Abbreviations/Symbols/Definitions
1005
5. Vendor Codes
1006
6. Alphanumerical List
1006
7. Detailed Parts List
1006
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1. General This illustrated parts list (IPL) contains the complete listing of all replaceable parts of the life preserver. 2. Material Arrangement This IPL is comprised of the following sections. A. Introduction The introduction contains all the information necessary for the use of this IPL. It also contains a list of abbreviations used in the detailed parts list, and a list of manufactures codes, names, and addresses. B. Numerical Index This section has a list of all part numbers in the detailed parts list in alpha-numerical sequence with cross-reference to the IPL Fig./Item numbers as well as how many parts are used on each life preserver. Sequence as follows: (1). Letters A through Z (“O” to be considered zero). (2). Numerals 0 through 9. C. Detailed Parts List The detailed parts list illustrates all parts attached by means other than riveting, sewing, or cementing. Parts attached by these means are included when the next higher assembly is replaced. (1). Column FIG/ITEM The first number in the first line of a page indicates the number of the first figure illustrating the part. The second number indicates the item number by which the part is identifiable on the illustration. A dash (-) placed before the item number indicates that the part is not illustrated. (2). Column PART NUMBER The part number column contains the original manufacturer part number. When standard parts are used, the standard part
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number is listed in this column. (3). Column AIRLINE PART NUMBER This column is left blank for airline use. (4). Column NOMENCLATURE (a). Indenture System The indenture system shows the relationship of parts and assemblies to next higher assemblies or installations, as follows: 1234567 Assembly or installation assembly (RF) number Attaching parts for assembly or installation .Detail parts for assembly Sub-assembly Attaching parts for sub assembly ..Detailed parts for sub-assembly Sub-sub-assembly Attaching parts for sub-sub-assembly ...Detailed parts for sub-sub-assembly (b). Attaching Parts Attaching parts are captioned ATTACHING PARTS and are listed immediately following the parts attached. The *** symbol follows the last item of the attaching parts group. (c). Vendor Code Parts manufactured by companies other than Air Cruisers Company are identified by an appropriate vendor code following the nomenclature. Vendor codes are in accordance with current issues of Federal Supply Codes for Manufacturers Catalog handbooks H4-1, H4-2, and H4-3, and are preceded by the letter “V”. Standard parts such as AN, MS, etc. are not identified by vendor code.
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(5). Column EFF CODE The Effectivity Code Column establishes part relationships with units or assemblies which are essentially the same but have minor deviations. These units or assemblies are assigned reference letters such as A, B, C, etc. Parts which are not common to all configurations but are associated with one or more of the coded lead items carry the letter or letters assigned to the lead item with which it is associated. Where a part is common to all lead items, the effectivity column is left blank. (6). Column UNITS PER ASSEMBLY This column contains the quantity of a specific catalog sequence numbered part required in the build sequence of only one (where more than one exists), next higher sub-subassembly, sub-assembly, assembly or installation level as applicable. For bulk items, the letters “AR” are inserted in the quantity column to indicate “as required”. Where items are listed for reference purposes, “RF” is inserted. 3. How to Use the Parts List A. The part number is known (1). Find the part number in the Numerical Index. Note the Figure and item number. (2). Turn to the Figure. (3). Locate the part on the illustration and in the parts list by item number. B. The part number is unknown (1). Refer to the applicable Figure and look for the illustration of the part. (2). Note the item number. (3). Turn to the applicable parts list and refer to the corresponding item number.
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4. List of Abbreviations/Symbols/Definitions A. Abbreviations/Symbols The following abbreviations/symbols are the more commonly used in this IPL. This list is to be used in conjunction with the Glossary of Abbreviations and Symbols, Introduction section.
AR
As Required
NP
Not Procurable
ASSY.
Assembly
R
Revised
BKDN
Breakdown
RF.
Reference
CMM
Component Maintenance Manual
R.H.
Right Hand
EFF.
Effectivity
R.S.
Right Side
FIG.
Figure
Subs
Subsequent
IPL
Illustrated Parts List
Supsd
Superseded
L.H.
Left Hand
Supsds
Supersedes
L.S.
Left Side
***
End of Attaching Hardware
NHA
Next Higher Assembly
-
Item Not Illustrated
NO.
Number
B. Definitions Superseded by: The part is superseded by the item number variant noted in the nomenclature and will not be available for future procurement. Supersedes: The part supersedes the item number variant noted in the nomenclature and is available for future procurement.
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5. Vendor Codes Table 1001 lists data for manufactures whose code appears in the Nomenclature Column of the Detailed Parts List. Absence of a vendor code following a part number identifies an Air Cruisers Company part. A part number in parenthesis following a vendor code identifies the corresponding Air Cruisers Company part number when applicable. CODE
NAME/ADDRESS
V98021
Halkey Roberts Corporation 11600 9th Street North St. Petersburg, FL 33716-6239 USA
V18560
ACR Electronics, Incorporated 5757 Ravenswood Road Fort Lauderdale, FL 33312-6645 USA
V2W134
Leland Limited, Incorporated 2614 S Clinton Ave. South Plainfield, NJ 07080-0142 USA VENDOR INFORMATION TABLE 1001
6. Alphanumerical List A. Alphanumerical listed on pages 1007 through 1010. 7. Detailed Parts List A. Detailed parts listed on pages 1011 through 1025.
25-64-02
Page 1006 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
PART NUMBER D21369-107 D21369-507 L8-4
AIRLINE IPL PART NUMBER FIGURE 1 2 2 1
63577-103 Supsd by 63977-101 63577-503 Suspd by 63977-501 63578-101 63578-103 63578-501 63578-503 63583-1 Supsd by 65419-1 63600-101 63600-103 63600-105 63600-111 63600-113 63600-115 63600-117 63600-119 63600-121 63600-125 63600-127 63600-129 63600-131 63600-133 63600-135 63600-137 63600-139 63600-141 63600-143 Deleted 63600-145
25-64-02
150 150 10 10
TOTAL REQUIRED 1 1 1 1
1
60
2
2
60
2
1 1 2 2 2 1
50 50A 50 50A 70 70
1 1 1 1 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1A 1B 1C 1D 1E 1F 1G 1H 1J 1K 1L 1M 1N 1P 1Q 1R 1S 1T
RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF
1
1U
RF
ITEM
Page 1007 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
PART NUMBER 63600-147 63600-149 63600-153 63600-155 63600-157 63600-159 63600-161 63600-163 63600-165 63600-167 63600-169 63600-171 63600-173 63600-175 63600-177 63600-179 63600-181 63600-183 63600-185 63600-187 63600-189 63600-191 63600-193 63600-501 63600-503 63600-505 63600-511 63600-513 63600-515 63600-519 63600-521 63600-523 63600-525 63600-527 63600-529 63600-531 63600-533 63600-535
AIRLINE IPL PART NUMBER FIGURE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
25-64-02
ITEM 1V 1W 1X 1Y 1AA 1AD 1AB 1AC 1AE 1AG 1AF 1AH 1AJ 1AK 1AL 1AM 1AN 1AP 1AR 1AT 1AU 1AV 1AW 1 1A 1B 1C 1D 1E 1G 1H 1J 1K 1L 1M 1N 1P 1Q
TOTAL REQUIRED RF RF RF RF RF RF RF Rf RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 1008 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
PART NUMBER 63600-537 63600-539 63600-541 63600-543 Deleted 63600-545 63600-547 63600-549 63600-555 63600-557 63600-559 63600-561 63600-563 63600-565 63600-567 63600-569 63600-571 63600-573 63600-575 63600-577 63600-579 63600-581 63600-583 63600-585 63600-587 63600-589 63600-591 63600-593 63675-1
AIRLINE IPL PART NUMBER FIGURE 2 2 2 2
Supsd by 63786-1 63745-1 63746-1 63786-1
ITEM 1R 1S 1T 1U
TOTAL REQUIRED RF RF RF
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2
1V 1W 1X 1Y 1Z 1AA 1AB 1AC 1AD 1AF 1AE 1AG 1AH 1AJ 1AK 1AL 1AM 1AN 1AP 1AR 1AT 1AU 1AV 90 90
RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF 1 1
2 1 2 1 2 1
40 40 30 30 100 100
1 1 1 1 1 1
Supsd by 64826-1
25-64-02
Page 1009 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
PART NUMBER 63977-101 Supsds 63577-103 63977-103 Supsds 63577-503 63977-503 64205-101 64205-101 64205-103 DELETED 64205-105 64826-1
AIRLINE IPL PART NUMBER FIGURE 1
Supsds 63786-1 64826-2 64826-3 64859-1 64952-1 64972-101 65012-101 65419-1 Supsds 63583-1 67229-1 730ROA 821222Z
25-64-02
65
TOTAL REQUIRED 2
1
65A
2
2 2 1 1 2 2 2 1
65A 100A 100a 100B 100C 100B 100D 100D
2 1 1
1 2 1 2 1 2 2 1 1 2 2 1 1 2 2 2 1 1 2
100E 100E 100F 100F 130 130 110 110 120 120 140 140 70A 70A 100G 80 80 20 20
1 1 1 1 1 1 2 1 2 2 1 1 2 2 1 2 2 2 2
ITEM
1 1 1
Page 1010 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
100 PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 67229-1
TEL: 732-681-3527
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more
100G
FAA TSO-C13f BAG P/N 63786-1
PULL
www.aircruisers.com
100D PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 64826-1
TEL: 732-681-3527
www.aircruisers.com
PULL
110
130 For persons weighing 35 lbs. (15.9 kg) or more
100E
PULL
BAG P/N 64826-2
TEL: 732-681-3527
www.aircruisers.com
LIFE PRESERVER ADULT/CHILD
PULL
PROPERTY OF AMERICAN AIRLINES
140
150
LIFE PRESERVER IPL FIGURE 1 (SHEET 1 OF 2)
25-64-02
Page 1011 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1A, 1B
50 80
80
10
120 20 20
40
30
LIFE PRESERVER IPL FIGURE 1 (SHEET 2 OF 2)
25-64-02
Page 1012 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
1 -1
63600-101
Life Preserver
A
RF
1A
63600-103
Life Preserver
B
RF
1B
63600-105
Life Preserver
C
RF
-1C
63600-111
Life Preserver
D
RF
-1D
63600-113
Life Preserver
E
RF
-1E
63600-115
Life Preserver
F
RF
-1F
63600-117
Life Preserver
G
RF
-1G
63600-119
Life Preserver
H
RF
-1H
63600-121
Life Preserver
J
RF
-1J
63600-125
Life Preserver
K
RF
-1K
63600-127
Life Preserver
L
RF
-1L
63600-129
Life Preserver
M
RF
-1M
63600-131
Life Preserver
N
RF
-1N
63600-133
Life Preserver
P
RF
-1P
63600-135
Life Preserver
Q
RF
-1Q
63600-137
Life Preserver
R
RF
-1R
63600-139
Life Preserver
S
RF
-1S
63600-141
Life Preserver
T
RF
-1T
63600-143
Deleted
-1U
63600-145
Life Preserver
V
RF
-1V
63600-147
Life Preserver
W
RF
- Item Not Illustrated
25-64-02
Page 1013 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
1 -1W
63600-149
Life Preserver
X
RF
-1X
63600-153
Life Preserver
Y
RF
-1Y
63600-155
Life Preserver
Z
RF
-1AA
63600-157
Life Preserver
AA
RF
-1AB
63600-161
Life Preserver
AB
RF
-1AC
63600-163
Life Preserver
AC
RF
-1AD
63600-159
Life Preserver
AD
RF
-1AE
63600-165
Life Preserver
AE
RF
-1AF
63600-169
Life Preserver
AF
RF
-1AG
63600-167
Life Preserver
AG
RF
-1AH
63600-171
Life Preserver
AH
RF
-1AJ
63600-173
Life Preserver
AJ
RF
-1AK
63600-175
Life Preserver
AK
RF
-1AL
63600-177
Life Preserver
AL
RF
-1AM
63600-179
Life Preserver
AM
RF
-1AN
63600-181
Life Preserver
AN
RF
-1AP
63600-183
Life Preserver
AP
RF
-1AR
63600-185
Life Preserver
AR
RF
-1AT
63600-187
Life Preserver
AT
RF
-1AU
63600-189
Life Preserver
AU
RF
R -1AV
63600-191
Life Preserver
AV
RF
R -1AW
63600-193
Life Preserver
AW
RF
- Item Not Illustrated
25-64-02
Page 1014 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
AY
RF
1 R -1AY
R
R
63600-195
Life Preserver
10
L8-4
.Locator Light, Survivor (V18560)
1
20
82122Z
.Cylinder, CO2 (V2W134)
2
30
63746-1
.Whistle
40
63745-1
.Sea Dye Marker
50
63578-101
-50A
C, X, AC,AE AG-AN AR,AU AV,AW
1
B,AB, AJ
1
.Life Jacket Assembly
A-K, MAT, AU,AV AW,AY
1
63578-103
.Life Jacket Assembly
L
1
-60
63577-103
..Single Cell Assembly (Not Procurable) (Supsd by Item 65)
-65
63977-101
..Single Cell Assembly (Not Procurable) (Supsds Item 60)
A-K, MAL
2
-65A
63977-103
..Single Cell Assembly (Not Procurable)
L
2
63583-1
...Oral Tube (Not Procurable) Supsd by Item 70A
-70
2
2
- Item Not Illustrated
25-64-02
Page 1015 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
1 -70A
65419-1
...Oral Tube (Not Procurable) (Supsds Item 70)
2
80
730ROA
....Check Valve, Oral Tube (V98021)
2
-90
63675-1
.Bag (Supsd by Item 100)
1
100
63786-1
.Bag (Supsds Item 90) (Supsd by Item 100D)
-100A 64205-101 R -100B 64205-103 -100C 64205-105
.Bag
A, B, C E-W
1
D, T
1
X
1
A-C, E-K,MS,V,W, Y-AR, AU,AV, AW,AY
1
.Deleted .Bag
R 100D
64826-1
.Bag (Supsds Item 100)
100E
64826-2
.Bag
L
1
-100F
64826-3
.Bag
AT
1
R 100G
67229-1
.Bag
AY
1
110
64952-1
.Sheet, Polyethylene
120
64972-101
.Cover, Cylinder
130
64859-1
.Placard, Maintenance Due
1 W
2
W, AB, AC,AD, AG,AN
1
- Item Not Illustrated
25-64-02
Page 1016 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
L
1
AM
1
1 140
65012-101
.Placard, Restoration Due
150
D21369-107
.Pouch, P.S.U.
25-64-02
Page 1017 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
This page intentionally left blank.
25-64-02
Page 1018 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
100 PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 67229-1
TEL: 732-681-3527
100G
FAA TSO-C13f BAG P/N 63786-1
PULL
www.aircruisers.com
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more
100D PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 64826-1
TEL: 732-681-3527
www.aircruisers.com
PULL
110
130 For persons weighing 35 lbs. (15.9 kg) or more
100E
PULL
BAG P/N 64826-2
TEL: 732-681-3527
www.aircruisers.com
LIFE PRESERVER ADULT/CHILD
PULL
PROPERTY OF AMERICAN AIRLINES
140
150
LIFE PRESERVER IPL FIGURE 2 (SHEET 1 OF 2)
25-64-02
Page 1019 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1A, 1B
50 80
80
10 120 20
20
40
30
LIFE PRESERVER IPL FIGURE 2 (SHEET 2 OF 2)
25-64-02
Page 1020 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
2 -1
63600-501
Life Preserver
A
RF
1A
63600-503
Life Preserver
B
RF
1B
63600-505
Life Preserver
C
RF
-1C
63600-511
Life Preserver
D
RF
-1D
63600-513
Life Preserver
E
RF
-1E
63600-515
Life Preserver
F
RF
-1F
63600-517
Life Preserver
G
RF
-1G
63600-519
Life Preserver
H
RF
-1H
63600-521
Life Preserver
J
RF
-1J
63600-523
Life Preserver
K
RF
-1K
63600-525
Life Preserver
L
RF
-1L
63600-527
Life Preserver
M
RF
-1M
63600-529
Life Preserver
N
RF
-1N
63600-531
Life Preserver
P
RF
-1P
63600-533
Life Preserver
Q
RF
-1Q
63600-535
Life Preserver
R
RF
-1R
63600-537
Life Preserver
S
RF
-1S
63600-539
Life Preserver
T
RF
-1T
63600-541
Life Preserver
U
RF
-1U
63600-543
Deleted
-1V
63600-545
Life Preserver
W
RF
- Item Not Illustrated
25-64-02
Page 1021 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
2 -1W
63600-547
Life Preserver
X
RF
-1X
63600-549
Life Preserver
Y
RF
-1Y
63600-555
Life Preserver
Z
RF
-1Z
63600-557
Life Preserver
AA
RF
-1AA
63600-559
Life Preserver
AB
RF
-1AB
63600-561
Life Preserver
AC
RF
-1AC
63600-563
Life Preserver
AD
RF
-1AD
63600-565
Life Preserver
AE
RF
-1AE
63600-569
Life Preserver
AF
RF
-1AF
63600-567
Life Preserver
AG
RF
-1AG
63600-571
Life Preserver
AH
RF
-1AH
63600-573
Life Preserver
AJ
RF
-1AJ
63600-575
Life Preserver
AK
RF
-1AK
63600-577
Life Preserver
AL
RF
-1AL
63600-579
Life Preserver
AM
RF
-1AM
63600-581
Life Preserver
AN
RF
-1AN
63600-583
Life Preserver
AP
RF
-1AP
63600-585
Life Preserver
AR
RF
-1AR
63600-587
Life Preserver
AT
RF
-1AT
63600-589
Life Preserver
AU
RF
R -1AU
63600-591
Life Preserver
AV
RF
R -1AV
63600-593
Life Preserver
AW
RF
- Item Not Illustrated
25-64-02
Page 1022 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
AY
RF
2 R 1AW
R
R
R
63600-595
Life Preserver
10
L8-4
.Locator Light, Survivor (V18560)
1
20
82122Z
.Cylinder, CO2 (V2W134)
2
30
63746-1
.Whistle
C, Y, AD,AE, AG-AN AR,AU AV
1
40
63745-1
.Sea Dye Marker
B, AC, AJ
1
50
63578-501
.Life Jacket Assembly
A-L, N-AT, AU,AV, AW,AY
1
-50A
63578-503
.Life Jacket Assembly
M
1
-60
63577-503
..Single Cell Assembly (Not Procurable) (Supsd by Item 65)
-65
63977-501
..Single Cell Assembly (Not Procurable) (Supsds Item 60)
A-L, N-AT, AU,AV, AW,AY
2
-65A
63977-503
..Single Cell Assembly (Not Procurable)
M
2
63583-1
...Oral Tube (Not Procurable) (Supsd by Item 70A)
-70
- Item Not Illustrated
25-64-02
2
2
Page 1023 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
2 -70A
65419-1
...Oral Tube (Not Procurable) (Supsds Item 70)
2
80
730ROA
....Check Valve, Oral Tube (V98021)
2
-90
63675-1
.Bag (Supsd by Item 100)
1
100
63786-1
.Bag (Supsds Item 90) (Supsd by Item 100D)
A, B, C, E-X
1
R -100A 64205-101
.Bag
D,U
1
-100B 64205-105
.Bag
Y
1
R -100C 64205-103
.Deleted
U
R 100D 64826-1
.Bag (Supsds Item 100)
A-C, E-T, W,X, Z-AR, AU,AV, AW
1
100E 64826-2
.Bag
M
1
-100F 64826-3
.Bag
AT
1
R 100G 67229-1
.Bag
AY
1
110 64952-1
.Sheet, Polyethylene
120 64972-101
.Cover, Cylinder
130 64859-1
.Placard, Maintenance Due
1 X
2
X,AB, AC,AD AG,AN
1
- Item Not Illustrated
25-64-02
Page 1024 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
140 65012-101
.Placard, Restoration Due
M
1
150 D21369-507
.Pouch, P.S.U.
AM
1
FIG. PART NUMBER ITEM
AIRLINE PART NO.
2
R
25-64-02
Page 1025, 22 Sep 2006 Page 1026, Blank
Revision No. 11, Dated: 22 September 2006 HIGHLIGHTS Revision No. 11 of Component Maintenance Manual 25-64-02 constitutes a complete manual, including pages which have been revised, relocated, or added. The revisions are outlined below. Please discard the manual now in your possession, substitute the revised and enter your initials for Revision No. 11 dated 22 Sep 2006 to the Record of Revisions. CHAPTER/SECTION AND PAGE NUMBER TITLE PAGE T-1
RECORD OF REVISIONS RR-1 SERVICE INFORMATION LETTER SIL-1
DESCRIPTION OF CHANGE
EFFECTIVITY
Added Revision 11 and new date. Added new configurations -191, -193, -195, -591, -593 and -595 to title. Added -175 which was omitted in error at last revision.
63600-Series
Added Revision 11.
63600-Series
Updated revision to S.I.L. 25-102; removed S.I.L. 25-203 (limited distribution); S.I.L. 25-210 (Spare Adhesive Nomenclature and Packaging) newly added.
63600-Series
25-64-02
HIGHLIGHTS Page 1 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
LIST OF EFFECTIVE PAGES LEP-1 through LEP-4
Revised to reflect this revision.
63600-Series
TABLE OF CONTENTS T/C-1
Updated to latest format.
63600-Series
INTRODUCTION INTRO-1
Removed “Glossary of” from Section 4.
63600-Series
INTRO-6
Paragraph 4: removed “Glossary of”.
63600-Series
DESCRIPTION AND OPERATION 3 through 5
Table 2: added Maximum Weight.
63600-Series
6
Table 2: added Maximum Weight and incorporated -191 (ref. ECN 63600 Rev. CF), -193 and -195 (ref. ECNs 63600 Rev. CH and CJ).
63600-Series
7 through 9
Table 2: added Maximum Weight.
63600-Series
10
Table 2: added Maximum Weight and incorporated -591 (ref. ECN 63600 Rev. CF), -593 and -595 (ref. ECNs 63600 Rev. CH and CJ).
63600-Series
Table 101: updated to latest format.
63600-Series
105
Paragraph 3.A.(2).(a): added metric conversion; Paragraph 3.A.(2).(b): added metric conversions to table.
63600-Series
106
Paragraph 3.B.(3), NOTE: “functional” was “inflatable...”.
63600-Series
TESTING 102 and 103
25-64-02
HIGHLIGHTS Page 2 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
TESTING (Cont’d) 107
Table 102: “Table” was “Figure”.
63600-Series
108
Table 102: “Table” was “Figure”.
63600-Series
DISASSEMBLY 302
Table 301: updated to latest format.
63600-Series
CLEANING 402
Table 401: updated to latest format.
63600-Series
Paragraph 2.A, WARNING, CAUTION and Paragraph 2.B: updated to latest format.
63600-Series
Table 601: updated to latest format.
63600-Series
Table 601: updated to latest format; added “-5” to Patching Fabric, Red/ Orange, M12088; removed “-5” from Orange/Yellow M12088.
63600-Series
Updated page listings for Sections 11 and 12.
63600-Series
702 and 703
Table 701: updated to latest format.
63600-Series
704
Table 701: updated to latest format and added EDR Kit 90-1257-119 (ref. ECN 25-64-02 Rev. 10b).
63600-Series
710
Paragraph 7.B: “Table” was “Figure”.
63600-Series
714
Paragraph 10: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
403
REPAIR 602 603
ASSEMBLY 701
25-64-02
HIGHLIGHTS Page 3 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Folding Procedure A: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
716 through 729
Page relocation only.
63600-Series
730
Folding Procedure C: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
731
Folding Procedure C: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
732 through 737
Page relocation only.
63600-Series
738
Folding Procedure D: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
739
Folding Procedure D: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
740 through 743
Page relocation only.
63600-Series
744
Folding Procedure E: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
745
Folding Procedure E: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
746 through 749
Text relocation only.
63600-Series
ASSEMBLY (Cont’d) 715
25-64-02
HIGHLIGHTS Page 4 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Folding Procedure F: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
751
Folding Procedure F: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
752 through 759
Page relocation.
63600-Series
760
Folding Procedure G: adjusted layout of illustration to incorporate revision (ref. ECN MC17104 Rev. 10a).
63600-Series
761
Folding Procedure G: incorporated illustration of harness assembly for S/N L604201 and Subsequent (ref. ECN MC17104 Rev. 10a).
63600-Series
762
Page relocation.
63600-Series
763 through 767
Folding Procedure G: “G” was “F”.
63600-Series
768 through 776
Folding Procedure H: newly added (ref. ECN 25-64-02 Rev. 10b).
63600-Series
777
Paragraph 11.A: “Table” was “Figure”.
63600-Series
778 through 788
Page relocation.
63600-Series
789
Packing Procedure L: newly added (Ref. ECN 25-64-02 Rev. 10b).
63600-Series
790
Paragraph 12.B: “9°C” was “10°C”.
63600-Series
SPECIAL TOOLS, FIXTURES AND EQUIPMENT 902
Table 901: updated to latest format.
63600-Series
ASSEMBLY (Cont’d) 750
25-64-02
HIGHLIGHTS Page 5 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Table 901: updated to latest format and added “Inflator/Manifold Replacement” and “Oral Tube Replacement”.
63600-Series
ILLUSTRATED PARTS LIST 1001
Section 3: updated page listing.
63600-Series
1002 through1004
Text relocation.
63600-Series
1005
Paragraph 4.A: updated to latest format; Paragraph 4.B: newly added.
63600-Series
1006
Table 1001: updated vendor addresses; Paragraph 7: “1025” was “1022”.
63600-Series
1007 through 1010
Updated to reflect this revision.
63600-Series
1011
IPL Figure 1: updated illustrations of Items 100D and 100E (ref. ECN MC17,028), newly added Item 100G (ref. ECN 63600 CJ).
63600-Series
1013
Added “-Item Not Illustrated”.
63600-Series
1014
Item 1AV Nomenclature: newly added (ref. ECN 63600 Rev. CF); Item 1AW Nomenclature: newly added (ref. ECN 63600 Rev. CH); added “-Item Not Illustrated”.
63600-Series
1015
Item 1AY Nomenclature: newly added (ref. ECN 63600 Rev. CJ); Item 30 Eff. Code: added “AV, AW”, Item 50 Eff. Code: added “AV, AW, AY” (ref. ECNs 63600 Revs. CH and CJ); Added “-Item Not Illustrated”.
63600-Series
SPECIAL TOOLS, FIXTURES AND EQUIPMENT (Cont’d) 903
25-64-02
HIGHLIGHTS Page 6 of 8
CHAPTER/SECTION AND PAGE NUMBER
DESCRIPTION OF CHANGE
EFFECTIVITY
Item 100B Nomenclature: deleted (ref. ECN 63600 Rev. BU); Item 100D Eff. Code: “E-K” was “E-J” and added “AV, AW, AY” (ref. ECNs 63600 Revs. CH and CJ); Item 100G Nomenclature: newly added (ref. ECN 63600 CJ); added “-Item Not Illustrated”.
63600-Series
1017
Text relocation.
63600-Series
1018
Newly added Intentionally left blank page.
63600-Series
1019
IPL Figure 2: updated illustrations of Items 100D and 100E (ref. ECN MC17,028), newly added Item 100G (ref. ECN 63600 CJ).
63600-Series
1020
Page relocation.
63600-Series
1021
Added “-Item Not Illustrated”.
63600-Series
1022
Item 1AU Nomenclature: newly added (ref. ECN 63600 Rev. CF); Item 1AV Nomenclature: newly added (ref. ECN 63600 Rev. CF); added “-Item Not Illustrated”.
63600-Series
1023
Item 1AW Nomenclature: newly added (ref. ECN 63600 Rev. CJ); Item 30 Eff. Code: Item 30 Eff. Code: added “AV”, Item 50 Eff. Code: added “AU, AV, AW, AY” (ref. ECNs 63600 Revs. CF, CH and CJ); Added “-Item Not Illustrated”.
63600-Series
ILLUSTRATED PARTS LIST (Cont’d) 1016
25-64-02
HIGHLIGHTS Page 7 of 8
CHAPTER/SECTION AND PAGE NUMBER ILLUSTRATED PARTS LIST (Cont’d) 1024
1025
DESCRIPTION OF CHANGE
EFFECTIVITY
Item 100A Eff. Code: added “U”; 100C Eff. Code: deleted (ref. ECN 63600 Rev. BU); Item 100D Eff. Code: added “AV, AW” (ref. ECNs 63600 Revs. CH and CJ); Item 100G Nomenclature: newly added (ref. ECN 63600 CJ).
63600-Series
Item 150: “507” was “107”; added “-Item Not Illustrated”.
63600-Series
25-64-02
HIGHLIGHTS Page 8 of 8
P.O. BOX 180 BELMAR, NEW JERSEY 07719-0180 SITA-BLMACXD Tel (732) 681-3527
AC-2000 LIFE PRESERVER P/N 63600-101,-103,-105,-111,-113,-115,-117, -119,-121,-125,-127,-129,-131,-133,-135,-137,-139, -141,-143,-145,-147,-149,-153,-155,-157,-159,-161, -163,-165,-169,-167,-171,-173,-175,-177,-179,-181,-183, -185,-187,-189,-191,-193,-195,-501,-503,-505,-511,-513, -515,-517,-519,-521,-523,-525,-527,-529,-531,-533,-535, -537,-539,-541,-543,-545,-547,-549,-555,-557,-559,-561, -563,-565,-567,-569,-571,-573,-575,-577,-579,-581, -583,-585,-587,-589,-591,-593,-595
COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST ORIGINAL ISSUE: 12 July 1996 REVISION NO. 11, DATED: 22 September 2006 Air Cruisers Company, Copyright 2006
T-1
25-64-02
COMPONENT MAINTENANCE MANUAL 63600
RECORD OF REVISIONS
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF A REVISION, INSERT THE REVISED PAGES INTO THE MANUAL, AND ENTER THE DATE INSERTED, AND YOUR INITIALS. REVISION NO.
REVISION DATE
ENGINEER INITIALS
WRITERS INITIALS
1
16 Jan 1998
JOD
2
13 Feb 1998
DJK
3
11 Jun 1999
LR
4
18 Aug 2000
LR
MAL
5
22 Nov 2000
LR
MAL
6
20 Apr 2001
LR
MAL
7
20 Jun 2002
LR
MAL
8
19 Apr 2004
LR
MAL
9
22 Apr 2005
LR
MAL
10
3 Apr 2006
LR
MLS
11
22 Sep 2006
LR
MLS
25-64-02
DATE INITIALS INSERTED
RR-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
TEMPORARY REVISION RECORD TEMP. REV. NO.
ISSUE DATE
DATE INCORPORATED INTO CMM
INSERTED DATE
25-64-02
BY
REMOVED DATE
BY
TR-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SERVICE BULLETIN RECORD
SERVICE BULLETIN / ISSUE DATE REVISION NUMBER 50-25-05
25 July 2003
DATE INCORPORATED 19 Apr 2004
TITLE Vacuum Bag Re-Inspection Due Dates
25-64-02
SB-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SERVICE INFORMATION LETTER RECORD
SERVICE INFORMATION LETTER / REVISION NUMBER
ISSUE DATE
DATE INCORPORATED
25-102/R20
2 May 2006
22 Sep 2006
Approved Service Facilities
25-108
8 Sep 1997
20 Jun 2002
Vacuum Packaging
25-148
19 Apr 2000
18 Aug 2000
Implementation of Improved Vacuum Bag
25-193/R1
24 Nov 2004
3 Apr 2006
Pentabromodiphenyl and Octabromodiphenyl Ether
25-210
20 Mar 2006
22 Sep 2006
Spare Adhesive Nomenclature and Packaging
SUBJECT
25-64-02
SIL-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
LIST OF EFFECTIVE PAGES SECTION
PAGE
SECTION
PAGE
DATE
Introduction (Cont’d)
INTRO-9 INTRO-10 INTRO-11
22 Sep 2006 22 Sep 2006 Customer Feedback
Description and Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 14
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Testing and Fault Isolation
101 102 103 104 105 106 107 108
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Disassembly
301 302 303
22 Sep 2006 22 Sep 2006 22 Sep 2006
DATE
Title Page
T-1
22 Sep 2006
Record of Revisions
RR-1
22 Sep 2006
Temporary Revision
TR-1
22 Sep 2006
Service Bulletin Record
SB-1
22 Sep 2006
Service Information Letter Record
SIL-1
22 Sep 2006
List of Effective Pages
LEP-1 LEP-2 LEP-3 LEP-4
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Table of Contents
T/C-1
22 Sep 2006
Introduction
INTRO-1 INTRO-2 INTRO-3 INTRO-4 INTRO-5 INTRO-6 INTRO-7 INTRO-8
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
25-64-02
LEP-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SECTION
PAGE
DATE
SECTION
PAGE
DATE
Disassembly (Cont’d)
304
22 Sep 2006
Repair (Cont’d)
618
Blank
Cleaning
401 402 403 404
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Assembly
Check
501 502 503 504 505 506
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Repair
601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
25-64-02
LEP-2 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SECTION
PAGE
DATE
SECTION
PAGE
DATE
Assembly (Cont’d)
730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 757 758 759 760 761
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Assembly (Cont’d)
762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 779 780 781 782 783 784 785 786 787 789 790
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
Fits and Clearances
801 802
22 Sep 2006 Blank
25-64-02
LEP-3 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
SECTION
PAGE
DATE
SECTION
PAGE
DATE
Special Tools, Fixtures and Equipment
901 902 903 904 905 906
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 Blank
Illustrated Parts List (Cont’d)
1026
Blank
Illustrated Parts List
1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025
22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006 22 Sep 2006
25-64-02
LEP-4 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS Page INTRODUCTION
INTRO-1
DESCRIPTION AND OPERATION
1
TESTING AND FAULT ISOLATION
101
DISASSEMBLY
301
CLEANING
401
CHECK
501
REPAIR
601
ASSEMBLY, FOLDING
701
FITS AND CLEARANCES
801
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
901
ILLUSTRATED PARTS LIST
1001
25-64-02
T/C-1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS INTRODUCTION Page 1. General Information
INTRO -2
2. Qualification Dates
INTRO -4
3. AC-2000 Life Preserver Maintenance Recommendations
INTRO -5
4. Abbreviations and Symbols
INTRO -6
5. Listing of Authorized Service Centers
INTRO -9
6. Identifying Revised Material
INTRO -9
7. Customer Feeback
INTRO -11
25-64-02
INTRO - 1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1. General Information A. This manual provides Description and Operation, Disassembly, Assembly, and Testing Instructions, and an Illustrated Parts List for the AC-2000 Life Preservers. The equipment is manufactured by Air Cruisers Company, P.O. Box 180, Belmar, New Jersey 07719-0180, or 269 Main Street, Liberty, Mississippi 39645, United States of America CAGE Code V70167. B. The conditions and test required for TSO-C13f approval of this article are minimum performance standards. It is the responsibility of those desiring to install the article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO-C13f standards, the article may be installed only if further evaluation by the applicant documents an acceptable installation and is approved by the Administrator or local airworthiness authority. C. To facilitate use of this manual, data that is particular to a specific configuration(s) is presented separately by subsection within each major section of the manual. The Table of Contents at the beginning of the manual tabulates all major sections. A more detailed Table of Contents is provided at the beginning of each section. D. Throughout the manual pay particular attention to the WARNINGS, CAUTIONS, and NOTES; their intentions are as follows: WARNING: TO CALL ATTENTION TO METHODS AND PROCEDURES WHICH MUST BE FOLLOWED PRECISELY TO AVOID INJURY TO PERSONS. CAUTION: TO CALL ATTENTION TO METHODS AND PROCEDURES WHICH MUST BE FOLLOWED TO AVOID DAMAGE TO EQUIPMENT. NOTE: To call attention to methods which make the job easier. E. Pages INTRO-6 through INTRO-8 consist of a list of Abbreviations and Symbols used throughout this manual.
25-64-02
INTRO - 2 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
F.
Comments regarding this manual including those of an editorial nature can be made on the Customer Feedback page (INTRO-11) and sent to: Air Cruisers Company
Technical Publications Department, P. O. Box 180, Belmar, NJ 07719-0180 Highway 34 South at Allaire Airport Tel. (732) 681-3527, Fax. (732) 681-9163 SITA-BLMACXD E-mail - [email protected] www.aircruisers.com
25-64-02
INTRO - 3 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
2. Qualification Dates: VERIFICATION
DATE
Testing and Fault Isolation
15 July 1996
Disassembly
15 July 1996
Assembly
15 July 1996
25-64-02
INTRO - 4 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
3. AC-2000 Life Preserver Maintenance Recommendations A. Life preservers should be re-certified at regular intervals during its service life. The intervals between re-certification, per (or corresponding governmental regulatory agency) ATA100, is to be determined between the FAA and each carrier. B. The AC-2000 Life Preservers have been tested to verify that the vacuum packed life preserver can maintain its integrity over a 10 year maintenance interval. Thus, the following maintenance practices are recommended by Air Cruisers Company. C. Periodically perform the following check on the life preserver installed on the aircraft. As discussed in Paragraph A, the frequency of the onaircraft check is to be determined between each carrier and their governmental regulatory agency. RECOMMENDATION
REFERENCE
Verify integrity of the life preserver package
See Check section.
D. Perform the following to the vacuum packed life preserver every 10 years. Perform the following to the life preserver that is packed in a sewn closed package every 5 years. RECOMMENDATION
REFERENCE
Inflatable integrity verification tests; overpressure and leakage test.
See Testing section.
Check locator light.
See Check section.
Disassemble system to the extent necessary to comply with Check section.
See Disassembly and Check sections.
Verify incorporation of all outstanding Service Bulletins.
Air Cruisers Company EDN 1626, Technical Publication Index.
25-64-02
INTRO - 5 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
4. Abbreviations and Symbols AD AR Assy. Approx. @ BKDN cc CFE CFM CFR CGA CL cm CMM Cont’d CO2 Csk. Cu. Ft. Cu. In. DCR Dia. DOT ECN EFF ELT etc.
Airworthiness Directive As Required Assembly Approximate At Breakdown Cubic Centimeters Customer Furnished Equipment Customer Furnished Material Code of Federal Regulations Compressed Gas Association Centerline Centimeter Component Maintenance Manual Continued Carbon Dioxide Countersunk Cubic Feet Cubic Inch Document Change Request Diameter Department of Transportation Engineering Change Notice Effectivity Emergency Locator Transmitter Etcetera
oC
Degrees Centigrade
o
Degrees Fahrenheit Federal Aviation Administration Federal Aviation Regulation Figure Feet, Foot Foot Pounds Gram Mercury Interstate Commerce Commission
F FAA FAR FIG. Ft. Ft. Lb. g Hg ICC
25-64-02
INTRO - 6 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
I. D. In. In. Hg In. Lb. IPL kg kg/sec Lb. Lb./Sec L. H. L. S. m Max. MEK Min. MIL STD mm mm Hg MS N N/A
Inside Diameter Inch Inches of Mercury Inch Pounds Illustrated Parts List Kilograms Kilograms per Second Pound or Pounds Pounds per Second Left Hand Left Side Meter Maximum Methyl Ethyl Ketone Minimum Military Standard Millimeter Millimeter of Mercury Military Standard Newton Not Applicable
N/cm2 N-m NAS NHA NO. NP O. D. P/N Para. PERM Post Pre psig QTY R Rd. Hd. REE
Newtons per Square Centimeter Newton-Meter National Aircraft Standard Next Higher Assembly Number Not Procurable Outside Diameter Part Number Paragraph Permanent Subsequent to Prior to Pounds per Square Inch Gage Quantity Revised Round Head Rejection Elastic Expansion
25-64-02
INTRO - 7 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
REV RF or REF. R. H. R. S. S. B. (SB) SCFM Sec. S. I. L. (SIL) S/N SRB Subs Supsd Supsds Temp. Rev. or T. R. TSO Ty. TYP. V ***
Δ
Revision Reference Right Hand Right Side Service Bulletin Standard Cubic Feet per Minute Seconds Service Information Letter Serial Number Survival Radio Beacon Subsequent Superseded Supersedes Temporary Revision Technical Standard Order Type Typical Vendor Denotes end of Attaching Hardware Denotes Item Not Shown Denotes Intentionally Left Blank
25-64-02
INTRO - 8 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
5. Listing of Authorized Service Centers For a complete list of authorized service centers refer to S.I.L. 25-102. 6. Identifying Revised Material NOTE: A revision to a page is defined as any change to the printed matter that existed previously. A. Revisions, additions, and deletions shall be identified by a vertical black line along the left hand margin of the page opposite only that portion of the printed matter that has changed. B. A black line in the left hand margin opposite the page number and date, will indicate that the text was unchanged but the material was relocated to a different page. C. For the detailed parts listing an individual code letter “R”, instead of a vertical black line, shall be used on each line to identify revisions. D. Each page of a complete manual change is assigned the new revision date.
25-64-02
INTRO - 9 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
This page is intentionally left blank.
25-64-02
INTRO - 10 22 Sep 2006
7. Customer Feeback We encourage you to submit any written comments or recommendations for improving this document, or to suggest new items or subjects for incorporation at the next revision. Also if you find an error, please tell us about it. Additional pages may be used for your response. To: Technical Publications Department SUBJECT DOCUMENT: An error (procedural or typographical) has been noted in paragraph _____on page_____ Recommend paragraph_____on page_____be changed as follows:
In a future change to this document, please include coverage on the following subject (briefly describe what you want added):
Other Comments:
I would like to discuss the above. Please contact me. Thank you for your input. Submitted by:___________________________________________Date:_________________ Company:___________________________________________________________________ Telephone:________________Fax. No.___________________E-Mail:___________________
P. O. Box 180, Belmar, New Jersey 07719-0180 USA Highway 34 South at Allaire Airport TEL: (732) 681-3527 FAX: (732) 681-9163 E-Mail: [email protected]
INTRO-11, Feedback, 25-64-02
COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS DESCRIPTION AND OPERATION Page 1. Leading Particulars
2
2. Life Preserver Applicability Index
3
3. Life Preserver Description
12
4. Installation
13
5. Operation
13
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Page 1 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1. Leading Particulars
ITEM
DESCRIPTION
Type of System
Type I (Inflatable) Life Preserver which conforms to TSO-C13f
Construction
Dielectrically heat sealed seams
Fabric
Single coated nylon cloth
Color Passenger -(100 series) Crew -(500 series)
International Orange/Yellow Red/Orange
Donning
“Open harness system”
Mechanical Inflation
CO2 cylinder connected to an inflator/ manifold with pull tab
Oral Inflation
Oral tube with unidirectional flow control (check valve)
Survivor Locator Light
Water activated, conforms to TSO-C85 LEADING PARTICULARS TABLE 1
25-64-02
Page 2 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-101
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-103
AC-2000 Orange/Yellow
B*
**A, C
1.45 Lb. (.657 kg)
Adult or Child (Basic with sea dye marker)
63600-105
AC-2000 Orange/Yellow
B*
**A, C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-111
AC-2000 Orange/Yellow
D
**A, D
1.35 Lb. (.612 kg)
Adult or Child (Basic)
63600-113
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-115
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-117
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-119
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-121
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-125
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
DESCRIPTION
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 1 OF 8)
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Page 3 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d)
LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-127
AC-2000 Orange/Yellow
E
H
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-129
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-131
AC-2000 Orange/Yellow
B*
**A,C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-133
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic with sea dye marker)
63600-135
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic with whistle)
63600-137
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-139
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-141
AC-2000 Orange/Yellow
B*
**A, E
1.35 Lb. (.612 kg)
Adult or Child (Basic)
63600-145
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-147
AC-2000 Orange/Yellow
B*
G
1.37 Lb. (.621 kg)
Adult or Child (Basic)
DESCRIPTION
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 2 OF 8)
25-64-02
Page 4 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
DESCRIPTION
63600-149
AC-2000 Orange/Yellow
B*
**A, F
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-153
AC-2000 Orange/Yellow
B*
**A, C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-155
AC-2000 Orange/Yellow
B*
**A, C
1.25 Lb. (.567 kg)
Adult or Child (Basic)
63600-157
AC-2000 Orange/Yellow
B*
**A, C
1.3 Lb. (.589 kg)
Adult or Child (Basic)
63600-159
AC-2000 Orange/Yellow
B
A, G
1.3 Lb. (.589 kg)
Adult or Child (Basic)
63600-161
AC-2000 Orange/Yellow
B
A, G
1.3 Lb. (.589 kg)
Adult or Child (Basic with sea dye marker)
63600-163
AC-2000 Orange/Yellow
B
A, G
1.3 Lb. (.589 kg)
Adult or Child (Basic with whistle)
63600-165
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-167
AC-2000 Orange/Yellow
B
G
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-169
AC-2000 Orange/Yellow
E
I
1.3 Lb. (.589 kg)
Adult or Child (Basic)
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 3 OF 8)
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2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-171
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-173
AC-2000 Orange/Yellow
B
C
1.5 Lb. (.680 kg)
Adult or Child (Basic with whistle and Sea Dye Marker)
63600-175
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-177
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with whistle)
63600-179
AC-2000 Orange/Yellow
F
J
1.35 Lb. (.612 kg)
Adult or Child (Basic with Whistle)
63600-181
AC-2000 Orange/Yellow
B
G
1.3 Lb. (.589 kg)
Adult or Child (Basic with Whistle)
63600-183
AC-2000 Orange/Yellow
G
K
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-185
AC-2000 Orange/Yellow
B
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with Whistle)
63600-187
AC-2000 Orange/Yellow
B
C
1.37 Lb. (.621 kg)
Adult or Child (Basic)
63600-189
AC-2000 Orange/Yellow
A
C
1.35 Lb. (.612 kg)
Adult or Child (Basic with Whistle)
63600-191
AC-2000 Orange/Yellow
E
I
1.3 Lb. (.589 kg)
Adult or Child (Basic with Whistle)
63600-193
AC-2000 Orange/Yellow
B
C
1.37 Lb. (.621 kg)
Adult or Child (Basic with Whistle)
63600-195
AC-2000 Orange/Yellow
H
L
1.37 Lb. (.621 kg)
Adult or Child (Basic)
DESCRIPTION
LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 4 OF 8)
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2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
63600-501
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
AC-2000 Red/Orange AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg) 1.45 Lb. (.657 kg)
DESCRIPTION
Crew (Basic) 63600-503 B* **A, C Crew (Basic with sea dye marker) 63600-505 AC-2000 B* **A, C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) 63600-511 AC-2000 D **A, D 1.35 Lb. Crew Red/Orange (.612 kg) (Basic) 63600-513 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-515 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-517 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-519 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-521 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-523 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-525 AC-2000 B* **A, C 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) 63600-527 AC-2000 E H 1.37 Lb. Crew Red/Orange (.621 kg) (Basic) *Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 5 OF 8)
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2. Life Preserver Applicability Index (Cont’d)
LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-529
AC-2000 Red/Orange
B*
**A, C
1.35 Lb. (.612 kg)
Crew (Basic)
63600-531
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-533
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic with sea dye marker)
63600-535
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic with whistle)
63600-537
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-539
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-541
AC-2000 Red/Orange
B*
**A, E
1.35 Lb. (.612 kg)
Crew (Basic)
63600-545
AC-2000 Red/Orange
B*
**A, C
1.37 Lb. (.621 kg)
Crew (Basic)
63600-547
AC-2000 Red/Orange
B*
G
1.37 Lb. (.621 kg)
Crew (Basic)
DESCRIPTION
*Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 6 OF 8)
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2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
63600-549
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
AC-2000 Red/Orange
B*
**A, F
1.35 Lb. (.612 kg)
DESCRIPTION
Crew (Basic with whistle) 63600-555 AC-2000 B* **A, C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic) 63600-557 AC-2000 B* **A, C 1.3 Lb. Crew Red/Orange (.589 kg) (Basic) 63600-559 AC-2000 B A, G 1.3 Lb. Crew Red/Orange (.589 kg) (Basic) 63600-561 AC-2000 B* A, G 1.3 Lb. Crew Red/Orange (.589 kg) (Basic with sea dye marker) 63600-563 AC-2000 B* A, G 1.3 Lb. Crew Red/Orange (.589 kg) (Basic with whistle) 63600-565 AC-2000 B C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) 63600-567 AC-2000 B G 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) 63600-569 AC-2000 E I 1.3 Lb. Crew Red/Orange (.589 kg) (Basic) 63600-571 AC-2000 B C 1.35 Lb. Crew Red/Orange (.612 kg) (Basic with whistle) *Use Folding Procedure A prior to S/N L38592 and Folding Procedure B S/N L38592 and subsequent. **Packaging Procedure A is superseded by Packaging Procedure C, D, E, or F for new production S/N L116872 and L117653 and subsequent LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 7 OF 8)
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2. Life Preserver Applicability Index (Cont’d) LIFE PRESERVER P/N
TYPE AND COLOR
FOLDING PROCEDURE
PACKAGING PROCEDURE
MAXIMUM WEIGHT
63600-573
AC-2000 Red/Orange
B
C
1.5 Lb. (.680 kg)
63600-575
AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange AC-2000 Red/Orange
B
C
B
C
F
J
B
G
G
K
B
C
B
C
A
C
B
C
H
L
1.35 Lb. (.612 kg) 1.35 Lb. (.612 kg) 1.35 Lb. (.612 kg) 1.3 Lb. (.589 kg) 1.37 Lb. (.621 kg) 1.35 Lb. (.612 kg) 1.37 Lb. (.621 kg) 1.35 Lb. (.612 kg) 1.3 Lb. (.589 kg) 1.37 Lb. (.621 kg) 1.37 Lb. (.621 kg)
63600-577 63600-579 63600-581 63600-583 63600-585 63600-587 63600-589 63600-591 63600-593 63600-595
DESCRIPTION
Crew (Basic with whistle and Sea Dye Marker) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic) Crew (Basic with whistle) Crew (Basic) Crew (Basic with whistle) Crew (Basic with whistle) Crew (Basic) Crew (Basic)
LIFE PRESERVER APPLICABILITY INDEX TABLE 2 (SHEET 8 OF 8)
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ANTI THEFT STRIPS
LIFE PRESERVER ASSEMBLY
SURVIVOR LOCATOR LIGHT (LAMP) ORAL TUBE
ORAL TUBE
CYLINDER CYLINDER INFLATOR/ MANIFOLD INFLATOR/ MANIFOLD SEA DYE MARKER (IF APPLICABLE) WHISTLE (IF APPLICABLE)
INFLATOR PULL TAB
BATTERY
INFLATOR PULL TAB
HARNESS ASSEMBLY
LIFE PRESERVE FIGURE 1
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3. Life Preserver Description NOTE: See Figure 1 for typical life preserver. A. Life preservers are intended for use by passengers and crew for emergency flotation in the event of aircraft evacuation over water. B. The AC-2000 Life Preserver conforms to the latest FAA Regulation (TSO-C13f). The life preserver is made up of two independently inflatable twin cells. The cells have approximately a U-shaped configuration and are identically constructed. The periphery of each cell is heat sealed to provide superior air retention capabilities. Each cell has a neck-encircling gusset opening design for donning capabilities. The life preserver is equipped with a single attachment, single adjustment waist strap which extends about the waist of the wearer when the device is donned. C. As required by FAA regulation, the respective cells are equipped with a CO2 cylinder connected to an inflator/manifold with a pull tab as the primary inflation method. Oral inflation tubes are provided as back up inflation. An automatic, water activated survivor locator light is mounted to the life preserver. D. The life preserver is folded and vacuum packed in a easy open bag, which complies with F.A.R. 25.853(a), to provide ten year maintenance interval. NOTE: Magnetic anti-theft strip is no longer procurable on life preservers serial number L227550 and subsequent, E. Each life preserver is equipped with a magnetic anti-theft strip which can be used in conjunction with electronic article surveillance systems to reduce pilferage of life preservers from aircraft.
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4. Installation A. The conditions and test required for TSO approval of this article are minimum performance standards. It is the responsibility of those desiring to install the article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards, the article may be installed only if further evaluation by the applicant documents an acceptable installation and is approved by the Administrator. (1). The AC-2000 Life Preservers are intended for installation under the seats of passenger airplanes, or in the overhead P.S.U. (Passenger Service Unit). (2). The minimum size of the retaining pocket must be the maximum dimensions of the packaged life preserver. (3). The life preserver is capable of inflation after exposure to temperatures ranging from -65°F to +160°F. 5. Operation A. Under emergency conditions, the operating sequence is as follows: (1). For the optional sewn pack life preserver. (a). Pull a tear strip to open the bag. (b). Remove the life preserver. (c). Don the life preserver by pulling it over your head. (d). Wrap the webbing around your body, attach the buckle, and tug on the adjustment strap to draw the life preserver firmly against your body. (e). Pull sharply on the red “T” handles to inflate the cells. (f). For oral inflation, oral tubes may be employed by the user to maintain buoyancy capability. (2). For the vacuum pack life preserver (a). Place a finger in each hole, grasp and open the bag by pulling in the direction indicated by the arrows. (b). Remove the life preserver. (c). Don the life preserver by pulling it over your head.
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(d). Wrap the webbing around your body, attach the buckle, and tug on the adjustment strap to draw the life preserver firmly against your body. (e). Pull sharply on the red “T” handles to inflate the cells. (f). For oral inflation, oral tubes may be employed by the user to maintain buoyancy capability.
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TABLE OF CONTENTS TESTING AND FAULT ISOLATION Page 1. Test Equipment/Materials
102
2. Test Setup
104
3. Testing of Life Preserver
104
4. Fault Isolation
107
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1. Test Equipment/Materials (Figure 101) NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION Leak Test Solution, Clear Ivory liquid Detergent ♦
QUANTITY As Required
SOURCE
USE
Commercially Determines leakage of Available inflatable assemblies.
One ounce (29.6 milliliters) of detergent mixed to every 64 ounces (1.9 liters) of water Manometer (water) 0 to 5.0 psig (0 to 3.45 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly.
Manometer (Meriam Fluid) 0.5 to 5.0 psig (.34 to 3.45 N/cm2) [9.4 in. (238.8 mm) M. F. per 1.0 psig (.69 N/cm2)] * ♦
1
Commercially Measures pressure of Available inflatable assembly.
Pressure Gage (Mechanical/Digital) Scale Range 0 to 15 psig (0 to 10.34 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly.
Barometer (Mercury) [Scale increments not more than 0.10 In. (2.54 mm)] ♦
1
Commercially Measures ambient Available pressure.
*Alternatives TESTING EQUIPMENT/MATERIALS TABLE 101 (SHEET 1 OF 2)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Thermometer [Scale increments not more than 1°F (0.56 °C)] ♦
1
Adapter, Oral Tube Test 63687-1
1
Air Cruisers Company
Connects oral tube to vacuum for deflating purposes.
Electronic Precision Balances, Weigh-in Device Precisa 3000C Readability 0.01 g Reproducability 0.01± g
1
Air Cruisers Company
A scale used to check weight of cylinder.
Commercially Measures ambient Available temperature.
TESTING EQUIPMENT/MATERIALS TABLE 101 (SHEET 2 OF 2)
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2. Test Setup A. Testing of components is accomplished on the inflatable with all components assembled as an operational system (I.E. CO2 cylinders installed). B. Perform the following according to the recommended practices detailed in Intro section. 3. Testing of Life Preserver A. Inflatable Integrity Verification Tests CAUTION: SHOP AIR SHOULD BE REGULATED TO ENSURE A MAXIMUM PRESSURE OF 30 PSIG (20.7 N/CM2). NOTE: Use a compressor equipped with a 20-micron filter and a moisture and oil separator to inflate life preservers. NOTE: Inflate each cell of the life preserver through the oral tubes using the adapter (Table 101). CAUTION: INSERTING TOOLS, INCLUDING AIR CHUCKS, OTHER THAN THE ADAPTER (TABLE 101) INTO THE ORAL TUBE MAY DAMAGE OR DISLODGE THE ORAL TUBE CHECK VALVE. NOTE: Measure the pressure with a manometer or gage calibrated in increments not greater than 0.1 psig (0.07 N/cm2) (Figure 101) connected to the oral tube via the adapter (Table 101). (1). Overpressure Test (a). Inflate each cell to 4 psig (2.76 N/cm2) for a period of not less than five minutes or more than ten minutes. (b). There shall be no evidence of fabric or seam failure. Following successful completion of this test, perform the Leakage Test.
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(2). Leakage Test (Figure 101) NOTE: This test shall be performed after the overpressure test, Paragraph (1). (a). Adjust pressure in both cells to 2.0 psig (0.14 N/cm2). (b). Record life preserver pressure, temperature, barometric pressure, and time of day. (c). Allow the life preserver to remain undisturbed for 4 to 24 hours. NOTE: Correct for barometric changes. If the barometric pressure decreased subtract 0.1 psig (0.07 N/cm2) to the final gage reading for every 0.2 inches (5.08 mm) of mercury decrease. If the barometric pressure increased add 0.1 psig (0.07 N/cm2) to the final gage reading for every 0.2 inches (5.08 mm) of mercury increase. Correct for temperature change by subtracting 0.1 psig for every 3°F rise, or adding 0.1 psig (0.07 N/cm2) for every 3°F drop in temperature. (d). After the test interval, check pressure in both cells, record the life preserver pressure, temperature, barometric pressure, and time of day at the end of the pressure test. The allowable drop in 12 hours, corrected for temperature and barometric change, is 0.5 psig (0.034 N/cm2). The allowable drop for a test interval less or greater than 12 hours shall be determined from Figure 101, after correcting for temperature and barometric changes is as follows:
TIME INTERVAL
MINIMUM ALLOWABLE PRESSURE
4 Hours
1.80 psig (1.24 N/cm2)
6 Hours
1.70 psig (1.17 N/cm2)
12 Hours
1.50 psig (1.03 N/cm2)
18 Hours
1.40 psig (0.96 N/cm2)
24 hours
1.25 psig (0.86 N/cm2)
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(e). Life preservers which fail this test should be reinflated and immersed in clear water to isolate any leaks present; repair in accordance with Repair section and then retest. B. Functional Test (If Required) (1). With the life preserver fully assembled and deflated, discharge the CO2 cylinders into the cells. (2). If the life preserver does not “round out” to it’s design shape, isolate the cause and correct the problem. See Testing and Fault Isolation section. (3). Exhaust all CO2 thoroughly prior to conducting the next test. NOTE: CO2 Cylinders must be replaced subsequent to successful completion of the functional test of Paragraph B. See Assembly section.
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4. Fault Isolation A. Refer to Figure 102 for the fault, most probable cause, and remedy. The faulty component is determined by isolating the fault to a particular assembly, and then to the defective part. NOTE: When the disposition is replace refer to the Disassembly section for the disassembly of the component and to the Assembly section for the assembly of the component.
FAULT Failure to inflate
PROBABLE CAUSE
REMEDY
Loose CO2 cylinder.
Tighten. See Assembly section.
Underweight CO2 cylinder.
Check cylinder weight using weigh-in device (Table 101) per Check section. Replace as necessary, see Assembly section.
Discharge CO2 cylinder.
Replace. See Assembly section.
Defective inflator/manifold.
Repair. See Repair section.
FAULT ISOLATION TABLE 102 (SHEET 1 OF 2)
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FAULT
PROBABLE CAUSE
REMEDY
Rapid loss of air after inflation
Defective inflator/manifold.
Repair. See Repair section.
Loose CO2 cylinder
Replace. See Assembly section.
Check valve in oral tube defective, dislodged, or missing.
Replace valve. See Assembly section.
Leaks at oral tube attachment.
Repair. See Repair section.
Leaks at inflator/manifold attachment.
Repair. See Repair section.
Seam leaks.
Replace life preserver.
Cell puncture or tear.
Repair. See Repair section.
Cell Leaks
Repair. See Repair section.
FAULT ISOLATION TABLE 102 (SHEET 2 OF 2)
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TABLE OF CONTENTS DISASSEMBLY Page 1. Disassembly Tools
302
2. General Information
303
3. Remove Locator Light
303
4. Remove Cylinder
303
5. Remove Check Valve in Oral Tube
303
6. Remove Whistle (If applicable)
304
7. Remove Sea Dye Marker (If applicable)
304
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1. Disassembly Tools NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION Oral Check Valve, Extractor Tool T730EX
QUANTITY
SOURCE
1
Halkey Roberts Corp. V98021
USE Used to extract check valve in oral tube.
TABLE OF DISASSEMBLY TOOLS TABLE 301
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2. General Information A. Decision to disassemble generally should be based on presence of leaks, visible damage, or functional discrepancies discovered in performance of procedures outlined in Check or Testing and Fault Isolation sections. Disassemble only to the extent necessary to complete local repair or replacement. Replacement of other items should be guided by sound examination criteria, see Check section. B. The cell assembly, or harness assembly are not separated in the course of a normal overhaul; therefore, no disassembly procedures are included for these items. C. The working area should be covered with clean carpeting or other suitable material and be free of hardware, tools, and sharp projections. Do not stand or walk on the inflatable. 3. Remove Locator Light (IPL Figures 1 and 2) A. Place life preserver on work surface. B. Remove and discard tape securing battery of replacement locator light to harness assembly. C. Remove locator light (10) by working base patch material over lamp housing. 4. Remove Cylinder (IPL Figures 1 and 2) A. Place life preserver on work surface. B. Remove CO2 cylinder (20) from inflator/manifold by unscrewing turning to the left. 5. Remove Check Valve in Oral Tube (IPL Figures 1 and 2) A. Place life preserver on work surface. B. Extract check valve (80) in oral tube using check valve extract tool (Table 301).
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6. Remove Whistle (If applicable) (IPL Figures 1 and 2) A. Un-loop whistle and cord from base patches. B. Remove whistle assembly (30). 7. Remove Sea Dye Marker (If applicable) (IPL Figures 1 and 2) A. Un-loop sea dye marker and cord from base patches. B. Remove sea dye marker (40).
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TABLE OF CONTENTS CLEANING Page 1. Cleaning Materials
402
2. General Information
403
3. Life Preserver Fabric
403
4. Metal Parts
404
5. Plastic Parts
404
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1. Cleaning Materials CAUTION: SUBSTITUTES FOR LISTED CLEANING MATERIALS MUST BE APPROVED BY AIR CRUISERS COMPANY. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
As Fabric Cleaning Solution Moderate Duty: Required Clear Ivory Liquid Detergent ♦
Commercially Moderate cleaning of Available fabric surfaces.
Fabric Cleaning Solution Heavy Duty: 50% Isopropyl Alcohol ((CH3)2CHOH) and 50% Toluene (C6H5CH3) by Volume
As Required
Commercially Heavy duty cleaning Available of fabric surfaces.
Dry Cleaning Solvent for Metal Parts: Federal Specification P-D-680/Clear Mineral Spirits ♦
As Required
Commercial Cleaning of metal Standard surfaces.
Clean soft cloth ♦
1
Commercially Application of soluAvailable tions/solvent; drying.
Soft Bristle Brush ♦
1
Commercially Application of soluAvailable tions/solvents.
CLEANING MATERIALS TABLE 401
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2. General Information A. Observe all shop safety precautions and practices. WARNING: USE CLEANING SOLVENT AND SOLUTION ONLY IN WELL VENTILATED AREAS. CAUTION: WHEN WASHING THE LIFE PRESERVER FABRIC, DO NOT ALLOW EXCESS SOLUTION TO COLLECT AT EDGES OF SEAMS. AVOID WASHING OVER DECALS (WHEN POSSIBLE) AS THEY WILL BE REMOVED BY THE SOLUTION. B. The shop compressed air source for drying purposes should be free of oil and moisture and incorporate a 20-micron filter. 3. Life Preserver Fabric A. For removal of light to moderate concentrations of dust and dirt use a solution of detergent (Table 401) and water. (1). Apply solution with a soft bristle brush (Table 401) or a clean cloth. (2). Thoroughly rinse with clean water and blow dry with compressed air. B. For removal of heavy concentrations of dirt and grease use the cleaning solution (Table 401). CAUTION: DO NOT ALLOW PUDDLING OR DRIPPING OF SOLUTION, AS LIFTING OF CEMENTED AREAS MAY RESULT. (1). Apply solution with a clean, soft cloth or a soft bristle brush (Table 401) for local areas of oil, dust, or dirt. (2). Immediately remove excess solution with a clean cloth and dry using compressed air.
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4. Metal Parts A. Normally, these parts can be wiped clean using a clean cloth, or dust may be removed using compressed air. B. For heavy dirt or grease deposits, clean metal parts by immersing in dry cleaning solvent for metal parts (Table 401). Wipe dry with a clean cloth or blow dry, using compressed air. 5. Plastic Parts A. Normally, these parts can be wiped clean using a clean cloth, or dust may be removed using compressed air. B. For heavy dirt or grease deposits clean plastic parts by immersing them in detergent (Table 401) and water solution. Wipe dry with a clean cloth or blow dry, using compressed air.
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TABLE OF CONTENTS CHECK Page 1. Life Preserver Check
502
2. Life Preserver Package Check
502
3. Life Preserver Cells Check
503
4. Locator Light Check
503
5. Oral Tube Check
503
6. Inflator/Manifold Check
503
7. Webbing Check
504
8. Visual Check and Disposition
505
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1. Life Preserver Check NOTE: Refer to Table 501 for disposition of Check Conditions. NOTE: When the disposition is replace refer to the Disassembly section for the disassembly of the component and to the Assembly section for the assembly of the component. A. The work area must be covered with a clean tarpaulin, carpeting, or other protective material and must be clean and well lighted. B. The check can be made without the aid of special optical devices, unless otherwise indicated herein. 2. Life Preserver Package Check NOTE: A softening of the vacuum packed life preserver over time is not unusual. A. Check the packaging (vacuum packed or sewn closed) for visible holes, tears, or rips. NOTE: Visible holes, tears, or rips are an indication that the inflatable integrity of the life preserver has been damaged, See paragraph 3, Life Preserver Cells Check.
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3. Life Preserver Cells Check A. Examine stitching for broken or loose threads. B. Examine fabric for punctures, abrasion, and tears. C. Examine heat sealed seams for openings and for signs of separation. 4. Locator Light Check A. Check the cell unit for swelling. The cell case thickness should not exceed 0.475 In. (12 mm). A swollen cell unit indicates that it has been seriously affected by water and rendered useless. B. According to ACR’s Assurance standards, a comprehensive electrical test is performed when manufactured and is not required in the field. C. An optional lamp test may be made using ACR Test Set #3499 which energizes the lamp via cable pin probes. 5. Oral Tube Check A. Check oral tube for damage and fatigue cracks, particularly at base attachment patch. B. Examine oral tube check valve for damage and proper functioning. 6. Inflator/Manifold Check A. Examine inflator/manifold for wear, looseness, threads clogged with foreign matter, defective threads, and damaged surfaces. NOTE: If cylinder gross weight is below the minimum acceptable gross weight marked on cylinder, replace cylinder. B. Examine CO2 cylinder for evidence of misfire and defective seal. Weigh cylinders using minimum gross weight marked on cylinders to verify that it is fully charged. C. Operate inflator mechanism to check for proper functioning. Check pin for point and presence of rubber gasket seal in good position.
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7. Webbing Check A. Examine life preserver webbing for tears and fraying. B. Examine for secure attachment of components.
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8. Visual Check and Disposition (Table 501) COMPONENT Life Preserver Packaging
CONDITION
DISPOSITION
Visible holes, tears, or rips in package (vacuum packed or sewn closed).
Re-certify life preserver per CMM. Replace package, see Assembly section.
Apparent loss of vacuum packaging (if applicable)
Immerse in water bath and apply pressure by hand to compress vest package. The release of bubbles indicates vacuum loss. If bubbles are present, recertify life preserver per Assembly section. Replace package, see Assembly section. Otherwise, return to service (provided no visible holes, tears or rips).
NOTE: Life preservers that are re-certified and re-vacuumed packed have a 10 year maintenance interval. Life preservers that are re-certified and packed sewn closed have a 5 year maintenance interval. Life Preserver
Broken or loose stitching.
Re-stitch using V-T-295 Type ll Class 1 Size F or Air Cruisers Co. M11944-1 thread.
Puncture, abrasion or tears.
Repair or Replace. See Repair section.
Separated heat sealed seams.
Replace life preserver.
VISUAL CHECK AND DISPOSITION TABLE 501 (SHEET 1 OF 2)
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8. Visual Check and Disposition (Cont’d) COMPONENT Oral Tube
Inflator/manifold
Locator Light
CONDITION
DISPOSITION
Cracks, particularly at base attachment patch.
Replace. See Repair section.
Damaged or leaking oral tube check valve.
Replace. See Repair section.
Worn, looseness, defective threads.
Replace. See Repair section.
Cylinder below minimum weight of 60.5 grams.
Replace. See Assembly section.
Broken pin on inflator. Malfunctioning of inflator mechanism.
Replace. See Repair section.
Damaged or missing gasket.
Replace. See Assembly section.
Swollen cell unit, exceeding 0.475 thickness.
Replace. See Assembly section.
VISUAL CHECK AND DISPOSITION TABLE 501 (SHEET 2 OF 2)
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TABLE OF CONTENTS REPAIR Page 1. Repair Materials
602
2. General Information
604
3. Patching Cell Punctures
606
4. Patching Cell Tears
611
5. Stitching Repairs
611
6. Oral Tube Replacement
611
7. Inflator/Manifold Replacement
616
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1. Repair Materials CAUTION: SUBSTITUTES FOR LISTED REPAIR SOLVENTS AND CEMENTS MUST BE APPROVED BY AIR CRUISERS COMPANY. NOTE: Variation in fabric color shades is normal and acceptable. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦.
ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Urethane Cement Specification No. M11628
As Air Cruisers Co. Fabric bonding adheRequired V70167 sive.
Solvent, Washing Urethane Ethyl Acetate (CH3COOC2H5)
As Required
Commercially Cleans fabric. Available
Activating Agent, Urethane Methyl Ethyl Ketone (MEK) (CH3COC2H5) *
As Required
Commercially Activates urethane Available cement for bonding.
Activating Agent, Urethane Ethyl Acetate/Acetone Solution (CH3COOC2H5)/ (CH3COCH3) *
As Required
Commercially Activates urethane Available cement for bonding.
* Two parts Ethyl Acetate one part Acetone by volume; may be used as an alternative to Methyl Ethyl Ketone. Toluene (C6H5CH3)
As Required
Commercially Thinner for reflective Available coating compound.
Leak Test Solution, Clear Ivory Liquid Detergent ♦
As Required
Commercially Determines leakage of Available inflatable assemblies.
One ounce (29.6 milliliters) of detergent mixed to every 64 (1.9 liters) ounces of water. REPAIR MATERIALS TABLE 601 (SHEET 1 OF 2)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Thread, Nylon V-T-295 Type II, Class 1 Size FF or M11944-6
As Required
Commercially Sewing repair. Available or Air Cruisers Co. V70167
Patching Fabric, Red/Orange M12088-5
As Air Cruisers Co. Life Preserver fabric. Required V70167
Patching Fabric, International Orange/Yellow M12088
As Air Cruisers Co. Life Preserver fabric. Required V70167
Inflator/Manifold Replacement 63680-101
1
Air Cruisers Co. Used to replace InflaV70167 tor/Manifold.
Oral Tube Replacement 63679-101
1
Air Cruisers Co. Used to replace Oral V70167 Tube.
Hand Roller/Castor Wheel (2 In. (50.8 mm) dia. x 2 In. (50.8 mm) wide with handle) ♦
1
Commercially Distributes pressure Available along bonded fabric repairs. (Repair, Assembly)
Spatula (Pusher) PA-1 ♦
1
Air Cruisers Co. Evenly distributes, and V70167 removes wrinkles from, bonded fabric repairs.
Talc or Powdered Soapstone
As Required
Commercially Prevents joining of Available areas of exposed cement, reflective coating compound, or stencil ink.
Cloth, Cotton ♦
As Required
Commercially Applies solvents/soluAvailable tions.
REPAIR MATERIALS TABLE 601 (SHEET 2 OF 2)
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2. General Information -Limits (In Field) NOTE: If doubt exists as to the capability of local facilities to accomplish satisfactory repairs, it is recommended that the life preserver or components be returned to Air Cruisers Company for repair. A. In general, repairs to the life preserver will be confined to the patching of tears or punctures in the airholding panels. Although slightly damaged areas in the fabric can be repaired in the field, replacement of a complete section such as a cell or cell seam should not be attempted, since the operating integrity of the inflatable could be compromised. CAUTION: WHEN INSPECTING FOR LEAKS, USE LEAK TEST SOLUTION (TABLE 601) OR AN ELECTRONIC LISTENING DEVICE. B. Following repairs to the life preserver, an inflatable integrity verification test must be accomplished. See Testing section. NOTE: Subsequent to repair, wash off leak test solution with clean water. C. Facility Conditions for Repairs (1). Work areas used for cementing must be clean, free of dust and dirt. CAUTION: COLD TEMPERATURES WHERE DEW OR FROST IS PRESENT CAN CAUSE A PROBLEM OF MOISTURE ON THE FABRIC, WHICH WOULD PROHIBIT PROPER BOND FROM BEING MADE. HIGH HEAT AND/OR HUMIDITY CAN RESULT IN EFFECTS OF CONDENSATION OF MOISTURE (WHITE AREAS ON CEMENT) CAUSED BY EVAPORATING SOLVENTS. (2). Recommended temperature to apply the cement should be between 55 - 80°F (13 - 27°C) with relative humidity (65% maximum).
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D. Cement/Accelerator Storage (1). Cement/accelerator shall be stored under conditions where excessive heat, humidity or cold are not present. Once opened, if the accelerator is exposed to moisture present in high humidity areas, it will cause flake like particles in the product. Accelerator should not be used if flake like particles are present indicating degradation. It is suggested to use what is opened, because resealed containers may contain enough moisture to react with the accelerator.
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3. Patching Cell Punctures A. Tube Punctures up to 2 In. (50 mm) in diameter. NOTE: Use a round patch on the outer fabric surface only. Repair patches should be die cut, when size permits. (1). Cut a patch large enough to allow an 1/2 In. (13 mm) overlap beyond the puncture edges. Do not patch any puncture which exceeds 1/2 In. (13 mm). CAUTION: WHEN WASHING THE LIFE PRESERVER, DO NOT ALLOW EXCESS SOLVENT TO COLLECT AT THE EDGES OF SEAMS. DO NOT APPLY SOLVENT TO DECALS (WHENEVER POSSIBLE) SINCE THEY CAN BE REMOVED BY THE SOLVENT. (2). Thoroughly wash the fabric around the puncture and the yellow coated side of patch (Figure 601) with a solvent dampened cloth (Table 601). Do not damage the fabric.
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LIFE PRESERVER FABRIC
WASH BOTTOM OF PATCH
PUNCTURE IN FABRIC
WASH AREA AROUND PUNCTURE
PATCHING LIFE PRESERVER PUNCTURES FIGURE 601
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CAUTION: DISCARD UNUSED CEMENT 4 HOURS (POT LIFE) AFTER MIXING. NOTE: The cement line must be even and uniform to within one-half inch beyond the edge of repair. (3). Brush three coats of cement (Table 601) around the puncture covering an area slightly larger than the patch. Apply cement in medium, even coats. Allow 15 minutes drying time between coats. Remove effects of condensation (white areas on cement) by swabbing with a cloth lightly dampened in solvent (Table 601).
CEMENT BOTTOM OF PATCH (3 COATS)
LIFE PRESERVER FABRIC
BRUSH CEMENT AREA AROUND PUNCTURE (3 COATS)
PATCHING LIFE PRESERVER PUNCTURES FIGURE 602
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CAUTION: DO NOT EXCEED ONE HOUR BETWEEN CEMENT APPLICATION AND JOINING OF SURFACE. APPLY A FOURTH COAT TO SURFACES IF TIME IS EXCEEDED. (4). Within one hour after cement application, dampen a clean cloth with activating agent (Table 601). Wipe cemented surfaces to make them tacky and ready for joining. NOTE: Fabric weave on patch and life preserver fabric do not have to be in alignment. CAUTION: JOIN SURFACES IMMEDIATELY (WITHIN 60 SECONDS) AFTER ACTIVATING TO MAXIMIZE BOND. (5). Immediately join the cemented patch to the cemented life preserver fabric. (6). The patch should be laid on gradually from the center to the edges (Figure 603) to minimize the possibility of air bubbles being trapped beneath the patch. LIFE PRESERVER FABRIC
PATCH
CENTER LINE OF CEMENTED AREA
CEMENTED AREA
PATCHING LIFE PRESERVER PUNCTURES FIGURE 603
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NOTE: Pressure is important for a good bond. (7). Apply pressure evenly with a spatula (Table 601) to eliminate entrapped air bubbles and wrinkles to ensure firm attachment (Figure 604). (8). When all wrinkles and air bubbles are eliminated, uniformly roll the joined areas (Figure 605) using a hand roller (Table 601).
SPATULA (PUSHER)
PATCH LIFE PRESERVER FABRIC
PATCHING LIFE PRESERVER PUNCTURES FIGURE 604
HAND ROLLER
PATCH LIFE PRESERVER FABRIC
PATCHING LIFE PRESERVER PUNCTURES FIGURE 605
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(9). Inflate cell to 0.25 psig (.172 N/cm2) (maximum) to prevent blocking of repaired area during curing. (10). Allow cement to cure for a minimum of four hours. 4. Patching Cell Tears A. Repair tears in accordance with procedure for patching punctures. B. For tears up to maximum of 1 1/2 In. (38 mm) in length, cut patch to overlap tear edges by 3/4 In. (19 mm). Radius all corners of cut patch a minimum of 1/8 In. (3.175 mm). 5. Stitching Repairs A. Stitching in need of repair may be sewn by machine. B. Remove any trim loose threads. Sew using single needle with equivalent threads per inch as on original and nylon thread (Table 601). 6. Oral Tube Replacement (Figure 606) CAUTION: WHEN REMOVING THE ORAL TUBE, USE EXTREME CARE NOT TO CUT THROUGH THE UNDERSIDE OF THE LIFE PRESERVER. DO NOT EXCEED THE HOLE DIAMETER. A. Mark direction of existing oral tube on life preserver with pencil. B. Use a sharp knife or curved bladed type scissors to cut cell assembly around base of the oral tube. Remove existing oral tube and discard. C. Cut a 3 x 3 In. (76 mm) piece of polyethylene or other suitable nonstick material to use as a cement mask and insert into the hole to protect the opposite side of the life preserver cell while cementing. D. Clean area around hole and replacement oral tube assembly (Table 601) with solvent (Table 601). E. Center replacement oral tube assembly (Table 601) over hole and trace around attachment patch with pencil to establish cement area. F.
Apply three coats of cement (Table 601) slightly larger than marked area on life preserver and on replacement oral tube assembly. Allow each coat to dry thoroughly before applying the next coat.
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CAUTION: ENSURE THE 3 X 3 In. (76 mm) POLYETHYLENE CEMENT MASK IS REMOVED FROM THE HOLE. G. Remove the 3 x 3 In. (76 mm) piece of polyethylene cement mask from the hole. H. Within one hour after cement application, dampen a clean cloth with activating agent (Table 601) and wipe cemented surfaces. Join attached patch on oral tube to cemented area on life preserver. Ensure oral tube is aligned with markings. I.
Press the joined surfaces firmly together to ensure a firm bond.
J.
Dust lightly with talc or powdered soapstone (Table 601) and allow cement to cure for a minimum of 4 hours.
K. After cement has cured, inflate to 2.0 psig (138 N/cm2) and immerse into water to check for leaks. L. If leaks are present, indicated by bubbling, remove oral tube assembly, clean, and re-cement. M. After replacement, perform a regular maintenance check.
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ORAL TUBE
ORAL TUBE
ORAL TUBE REPLACEMENT FIGURE 606 (SHEET 1 OF 3)
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CUT CELL ASSEMBLY AROUND BASE
REMOVE ORAL TUBE ASSEMBLY
LIFE PRESERVER CELL FABRIC
POLYETHYLENE MASK BETWEEN LIFE PRESERVER CELL PANELS
ORAL TUBE REPLACEMENT FIGURE 606 (SHEET 2 OF 3)
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ORAL TUBE ASSEMBLY REPLACEMENT TRACE AROUND ATTACHMENT PATCH
APPLY CEMENT
REMOVE POLYETHYLENE MASK BEFORE PLACEMENT OF ORAL TUBE
ORAL TUBE REPLACEMENT FIGURE 606 (SHEET 3 OF 3)
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7. Inflator/Manifold Replacement NOTE: If a replacement inflator/manifold is already installed because of a previous repair (recognized by an approximate 2 1/2 In. (64 mm) diameter patch encircling the manifold stem), it can be removed by dissolving the cement bond using solvent (Table 601) and lifting the manifold stem and patch from the life preserver cell. Clean all residual cement from the cell surface. If the inflator/manifold is an original installation, proceed with the following. A. Mark direction of existing inflator/manifold on life preserver with pencil. B. Use a sharp knife or curved bladed type scissors to cut cell assembly around base of the inflator/manifold. Remove existing inflator/manifold and discard. C. Cut a 3 x 3 In. (76 mm) piece of polyethylene or other suitable nonstick material to use as a cement mask and insert into the hole to protect the opposite side of the life preserver cell while cementing. D. Clean area around hole and replacement inflator/manifold assembly (Table 601) with solvent (Table 601). E. Center replacement inflator/manifold assembly (Table 601) over hole and trace around attachment patch with pencil to establish cement area. F.
Apply three coats of cement (Table 601) slightly larger than marked area on life preserver and on replacement inflator/manifold assembly. Allow each coat to dry thoroughly before applying the next coat.
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CAUTION: ENSURE THE 3 X 3 In. (76 mm) POLYETHYLENE CEMENT MASK IS REMOVED FROM THE HOLE. G. Remove the 3 x 3 In. (76 mm) piece of polyethylene cement mask from the hole. H. Within one hour after cement application, dampen a clean cloth with activating agent (Table 601) and wipe cemented surfaces. Join attached patch on inflator/manifold to cemented area on life preserver. Ensure inflator/manifold is aligned with markings. I.
Press the joined surfaces firmly together with a spatula (Table 601) to ensure a firm bond.
J.
Dust lightly with talc or powdered soapstone (Table 601) and allow cement to cure for a minimum of 4 hours.
K. After cement has cured, inflate to 2.0 psig (1.38 N/cm2) and immerse into water to check for leaks. L. If leaks are present, indicated by bubbling, remove inflator/manifold assembly, clean, and re-cement. M. After replacement, perform a regular maintenance check.
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TABLE OF CONTENTS ASSEMBLY Page 1. Assembly Materials
702
2. Installation of Clip to Inflator/Manifold
705
3. Installation of Manifold Gasket
706
4. Installation of Cylinder Cover (If applicable)
707
5. Installation of Cylinder
708
6. Installation of Oral Tube Check Valve
709
7. Installation of Locator Light
710
8. Installation of Whistle (If Applicable)
712
9. Installation of Sea Dye Marker (If Applicable)
713
10. Folding Life Preserver
714
11. Packaging Life Preserver
777
12. Storage Instructions
790
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1. Assembly Materials NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦. ITEM/DESCRIPTION
QUANTITY
Thread, Nylon V-T-295 Type II, Class 1 Size F or M11944-1
As Required
SOURCE
USE
Commercially Breakaway tying; Available or sewing repair. Air Cruisers Co. V70167
Clip V87400
1
Halkey Roberts Installed into inflator/ V98021 or manifold. Air Cruisers Co. V70167
Manifold Gasket 849AM
1
Halkey Roberts Seated against the V98021 or base of threads within Air Cruisers Co. the inflator/manifold. V70167
Large Rubber Band 14A19028-0
As Required
Small Rubber Band, No. 8
As Required
Commercially Used to secure harAvailable ness assembly in place.
1
Air Cruisers Co. Connects oral tube to V70167 vacuum for deflating purposes.
Adapter, Oral Tube Test 63687-1 Tape, Battery to Harness Assembly PPP-T-97-llA-1/2
Commercially Used to secure life Available or preserver in place. Air Cruisers Co. V70167
As Air Cruisers Co. Used to secure batRequired V70167 tery in place.
ASSEMBLY MATERIALS TABLE 701 (SHEET 1 OF 3)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
EDR Kit 90-1257-101 Consisting of: Poly Bag, 63786-1 Identification and Maintenance Record Tag, 63704-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-103 Consisting of: Poly Bag, 64205-101 Identification and Maintenance Record Tag, 63704-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-105 Consisting of: Poly Bag, 64826-1 Identification and Maintenance Record Tag, 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-107 Consisting of: Poly Bag, 64205-101 Identification and Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-109 Consisting of: Poly Bag, 64205-103 Identification and Maintenance Record Tag, 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
1
1
1 1
1
1 1
ASSEMBLY MATERIALS TABLE 701 (SHEET 2 OF 3)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
EDR Kit 90-1257-111 Consisting of: Poly Bag, 64205-105 Identification and Maintenance Record Tag, 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-113 Consisting of: Poly Bag 64826-1 Maintenance Due Placard 64859-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-115 Consisting of: Poly Bag 64826-2 Restoration Due Placard 65012-103 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
EDR Kit 90-1257-119 Consisting of: Poly Bag 67229-1 Maintenance Record Tag 63704-1 Polyethylene Sheet, 64952-1
As Air Cruisers Co. Used to package life V70167 preserver. Required 1
1 1
1 1
1 1
1 1
ASSEMBLY MATERIALS TABLE 701 (SHEET 3 OF 3)
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2. Installation of Clip to Inflator/Manifold (Figure 701) (IPL Figures 1 and 2) A. Install clip (Table 701) into inflator/manifold by pressing the clip into the body of the inflator/manifold.
INFLATOR/MANIFOLD CLOSE HANDLE PULL TAB
CLIP
INSTALLATION OF INFLATOR/MANIFOLD FIGURE 701
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3. Installation of Manifold Gasket (Figure 702) (IPL Figures 1 and 2) A. Install manifold gasket (Table 701) into inflator/manifold by pressing the manifold gasket into the body at the threaded end. The manifold gasket should seat against the base of the threads.
INFLATOR/MANIFOLD
GASKET
GASKET
INSTALLATION OF MANIFOLD GASKET FIGURE 702
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4. Installation of Cylinder Cover (IPL Figure 1, 2) (Figure 703) (If applicable) A. Position cylinder cover (120, IPL Figure 1 and 2) over inflator manifold so that the slit in the cover faces the outside edge of the life preserver. B. Install cylinder onto inflator manifold per the instructions in Paragraph 5. C. Fold cylinder cover over the inflator manifold and cylinder and insert cover tab through slit.
CYLINDER COVER OPEN POSITION
INFLATOR/MANIFOLD
LIFE PRESERVER
INFLATOR/MANIFOLD CYLINDER COVER CLOSED POSITION
LIFE PRESERVER
INSTALL CYLINDER COVER FIGURE 703
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5. Installation of Cylinder (Figure 704) (IPL Figures 1 and 2) A. Assemble cylinder (20) to inflator/manifold by attaching cylinder threads to the threaded port of the inflator/manifold. Turn cylinder clockwise until snug against gasket. Continue turning an additional 1/2 turn.
CYLINDER
MANIFOLD/INFLATOR
INSTALLATION OF CYLINDER FIGURE 704
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6. Installation of Oral Tube Check Valve (Figure 705) (IPL Figures 1 and 2) A. Install oral inflation check valve (80) by placing the tapered end of the check valve against the open end of the oral tube (70) and pressing in with fingers until top of valve is flush with end of oral tube. CAUTION: AVOID INTRODUCING DIRT INTO THE END OF THE ORAL TUBE. ORAL INFLATION CHECK VALVE
INSTALL CHECK VALVE TO BE FLUSH WITH END OF ORAL TUBE
ORAL TUBE
INSTALLATION OF ORAL TUBE CHECK VALVE FIGURE 705
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7. Installation of Locator Light (Figures 706 and 707) (IPL Figures 1 and 2) A. Pull plug from locator light battery (10), see Figure 706. B. Cut a length of tape (Table 701) 3 1/2 In. (89 mm). C. Position battery on harness assembly as shown in Figure 707. D. Wrap tape around battery and harness assembly centered along length of battery. E. Route locator light wire between cells and toward base patch. F.
Align holes in the two base patches and push light through hole.
G. Position excess wire lead next to the inflator/manifold.
PLUG
LOCATOR LIGHT
BATTERY
INSTALLATION OF LOCATOR LIGHT FIGURE 706
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MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED OUT) FACING DOWN
BASE PATCHES
LOCATOR LIGHT
LOCATOR LIGHT WIRE
INFLATOR/ MANIFOLD TAPE BATTERY
HARNESS ASSEMBLY
3/4 ± 1/2 In. (19 ± 13 mm)
INSTALLATION OF LOCATOR LIGHT FIGURE 707
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8. Installation of Whistle (If Applicable) (Figure 708) (IPL Figures 1 and 2) A. Align holes in base patches by folding one over the other. B. Route cord of whistle assembly (30) through holes. C. Route whistle through cord loop and pull taut. BASE PATCH
BASE PATCH
HOLE WHISTLE CORD
A VIEW A-A
A
WHISTLE CORD
WHISTLE
INSTALLATION OF WHISTLE FIGURE 708
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9. Installation of Sea Dye Marker (If Applicable) (Figure 709) (IPL Figures 1 and 2) A. Align holes in base patches by folding one over the other. B. Route cord on sea dye marker (40) through holes. C. Route sea dye marker through cord loop and pull taut.
BASE PATCH
BASE PATCH
HOLE SEA DYE MARKER CORD A VIEW A-A A
SEA DYE MARKER
INSTALLATION OF SEA DYE MARKER FIGURE 709
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10. Folding Life Preserver A. Folding Procedure A, prior to S/N L38592 STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the right side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on the left side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LIFE PRESERVER
DESSUS NUCA
LEFT SIDE
RIGHT SIDE LOCATOR LIGHT
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN
UNMARKED IDENTIFICATION DECAL
SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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A. Folding Procedure A (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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A. Folding Procedure A (Cont.) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
TUCK PULL TAB
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A. Folding Procedure A (Cont.) STEP 3 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
DESSUS NUCA WHISTLE (IF APPLICABLE SEA DYE MARKER (IF APPLICABLE)
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A. Folding Procedure A (Cont.) STEP 4 (a). Fold life preserver once again. Ensure locator light is on right side of the life preserver.
FOLD APPROX. 7 In. (178 mm)
LOCATOR LIGHT
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A. Folding Procedure A (Cont.) STEP 5 (a). Fold the locator light side of the preserver from right to left. (b). Position locator light with base flat and lens up. (c). Position sea dye marker and whistle into center of pack as shown (if applicable).
APPROX. 5½ In. (140 mm)
SEA DYE MARKER
WHISTLE
RIGHT SIDE
LEFT SIDE
LOCATOR LIGHT
FOLD
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A. Folding Procedure A (Cont.) STEP 6 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (a). Fold the life preserver material from left to right. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packing life preserver.
APPROX. 5.5 In. (140 mm)
MARKED ID PLACARD APPROX. 7 In. (178 mm)
LEFT SIDE
RIGHT SIDE
FOLD
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B. Folding Procedure B, S/N L38592 and Subsequent STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
DESSUS NUCA
LOCATOR LIGHT
LIFE PRESERVER
LEFT SIDE
RIGHT SIDE
ORAL TUBES
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC.) FILLED IN FACING DOWN
UNMARKED IDENTIFICATION DECAL
SEA DYE MARKER (IF APPLICABLE) HARNESS ASSEMBLY WHISTLE (IF APPLICABLE)
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B. Folding Procedure B (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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B. Folding Procedure B (Cont). STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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B. Folding Procedure B (Cont.) STEP 3 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
DESSUS NUCA WHISTLE (IF APPLICABLE
SEA DYE MARKER (IF APPLICABLE)
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B. Folding Procedure (Cont.) STEP 4 (a). Fold life preserver once again. Ensure locator light is on left side of the life preserver.
FOLD APPROX. 7 In. (178 mm)
LOCATOR LIGHT
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B. Folding Procedure B (Cont.) STEP 5 (a). Fold the locator light side of the preserver from left to right. (b). Position locator light with base flat and lens up. (c). Position sea dye marker and whistle into center of pack as shown (if applicable).
APPROX. 5½ In. (140 mm)
SEA DYE MARKER
WHISTLE
LEFT SIDE
RIGHT SIDE
LOCATOR LIGHT
FOLD
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B. Folding Procedure B (Cont.) STEP 6 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIDE. (a). Fold the life preserver material from right to left. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packaging life preserver.
APPROX. 5.5 In. (140 mm) MARKED IDENTIFICATION DECAL APPROX. 7 In. (178 mm)
LEFT SIDE
RIGHT SIDE
FOLD
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C. Folding Procedure C NOTE: For folding life preserver with customer logo visible when packaged. STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the right side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on the left side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LIFE PRESERVER
DESSUS NUCA
LEFT SIDE
RIGHT SIDE LOCATOR LIGHT
CUSTOMER LOGO FACING DOWN
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN
SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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C. Folding Procedure C (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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C. Folding Procedure C (Cont.) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
TUCK PULL TAB
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C. Folding Procedure C (Cont.) STEP 3 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
DESSUS NUCA WHISTLE (IF APPLICABLE SEA DYE MARKER (IF APPLICABLE)
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C. Folding Procedure C (Cont.) STEP 4 (a). Fold life preserver once again. Ensure locator light is on right side of the life preserver.
FOLD APPROX. 7 In.
(178 mm)
LOCATOR LIGHT
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C. Folding Procedure C (Cont.) STEP 5 (a). Fold the locator light side of the preserver from right to left. (b). Position locator light with base flat and lens up. (c). Position sea dye marker and whistle into center of pack as shown (if applicable).
APPROX. 5.5 In. (140 mm)
SEA DYE MARKER
WHISTLE
RIGHT SIDE
LEFT SIDE
LOCATOR LIGHT
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FOLD
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C. Folding Procedure C (Cont.) STEP 6 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (a). Fold the life preserver material from left to right. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packing life preserver.
APPROX. 5.5 In. (140 mm)
CUSTOMER LOGO APPROX. 7 In. (178 mm)
LEFT SIDE
RIGHT SIDE
FOLD
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D. Folding Procedure D STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
DESSUS NUCA
LOCATOR LIGHT
LIFE PRESERVER
LEFT SIDE
RIGHT SIDE MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC.) FILLED IN FACING DOWN
ORAL TUBES UNMARKED IDENTIFICATION DECAL
HARNESS ASSEMBLY
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D. Folding Procedure D (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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D. Folding Procedure D (Cont). STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells. (b). Position buckle as shown in Detail “A” then as shown in Detail “B”.
LIFE PRESERVER
DESSUS NUCA
POSITION BUCKLE AS SHOWN
DETAIL “A”
DETAIL “B”
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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COMPONENT MAINTENANCE MANUAL 63600
D. Folding Procedure D (Cont’d) STEP 3 (a). Fold over the upper portion of the life preserver until the fold aligns with the cylinder.
CYLINDER
CYLINDER
FOLD
PRESERVER LIFE
DESSUS NUCA
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D. Folding Procedure D (Cont’d) STEP 4 (a). Fold bottom third of life preserver up.
DESSUS NUCA
FOLD
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D. Folding Procedure D (Cont’d) STEP 5 (a). Fold the left side of the life preserver to the dimensions shown. CAUTION: MAKE SURE INFLATOR/MANIFOLDS ARE NOT POSITIONED ON TOP OF ONE ANOTHER. (b). Fold the right side of the life preserver as shown, making sure the right side inflator/manifold is positioned to the left of the left side inflator/manifold. (c). Proceed to paragraph 11 for packing life preserver. APPROX. 7 In. (178 mm)
FOLD
LEFT SIDE INFLATOR/MANIFOLD
RIGHT SIDE INFLATOR/MANIFOLD LOCATOR LIGHT
APPROX. 5 In. (127 mm) RIGHT SIDE INFLATOR/MANIFOLD FOLD
LOCATOR LIGHT LEFT SIDE INFLATOR/MANIFOLD
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E. Folding Procedure E STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Figure 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Figure 701) as shown.
DESSUS NUCA
LOCATOR LIGHT
LIFE PRESERVER
LEFT SIDE
RIGHT SIDE MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC.) FILLED IN FACING DOWN
ORAL TUBES UNMARKED IDENTIFICATION DECAL
HARNESS ASSEMBLY
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E. Folding Procedure E (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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E. Folding Procedure E (Cont). STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells. (b). Position buckle as shown in Detail “A” then as shown in Detail “B”.
LIFE PRESERVER DESSUS NUCA
POSITION BUCKLE AS SHOWN
DETAIL “A”
DETAIL “B”
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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COMPONENT MAINTENANCE MANUAL 63600
E. Folding Procedure E (Cont’d) STEP 3 (a). Fold over the upper portion of the life preserver until the fold aligns with the cylinder.
CYLINDER
CYLINDER
FOLD
PRESERVER LIFE
DESSUS NUCA
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E. Folding Procedure E (Cont’d) STEP 4 (a). Fold bottom third of life preserver up.
DESSUS NUCA
FOLD
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E. Folding Procedure E (Cont’d) STEP 5 (a). Fold the left side of the life preserver to the dimensions shown. CAUTION: MAKE SURE INFLATOR/MANIFOLDS ARE NOT POSITIONED ON TOP OF ONE ANOTHER. MAKE SURE DONNING DECAL IS VISIBLE. (b). Fold the right side of the life preserver as shown, making sure the right side inflator/manifold is positioned over the battery. (c). Proceed to paragraph 11 for packing life preserver. APPROX 4 1/2 In. (114 mm)
BATTERY DESSUS NUCA
FOLD
RIGHT SIDE INFLATOR/MANIFOLD LOCATOR LIGHT ADJACENT BATTERY
LEFT SIDE INFLATOR/MANIFOLD
APPROX. 7 In. (178 mm)
BATTERY RIGHT SIDE INFLATOR/MANIFOLD
FOLD APPROX. 7 In. (178 mm)
LOCATOR LIGHT
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F.
Folding Procedure F STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LEFT SIDE
RIGHT SIDE LIFE PRESERVER
DESSUS NUCA
LOCATOR LIGHT
UNMARKED IDENTIFICATION DECAL
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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F. Folding Procedure F (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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F. Folding Procedure F (Cont’d) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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F. Folding Procedure F (Cont’d) STEP 3 (a). Fold the webbing side of the harness assembly down and along side of the locator light battery as shown.
DESSUS NUCA
LIFE PRESERVER
NOTE: BUCKLE CANNOT HANG OVEREDGE OF VEST.
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F. Folding Procedure F (Cont’d) STEP 4 (a). Fold under the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD APPROX. 7 In. (178 mm)
WHISTLE (IF APPLICABLE
SEA DYE MARKER (IF APPLICABLE)
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F. Folding Procedure F (Cont’d) STEP 5 (a). Fold top portion of life preserver on top of harness assembly. Ensure locator light is on left side of the life preserver.
FOLD DESSUS NUCA
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F. Folding Procedure F (Cont’d) STEP 6 (a). Position sea dye marker and whistle into center of pack as shown (if applicable).
WHISTLE (IF APPLIABLE) SEA DYE MARKER (IF APPLICABLE)
DESSUS NUCA
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F. Folding Procedure F (Cont’d) STEP 7 (a). Fold the locator light side of the preserver from left to right. (b). Position locator light with base flat and lens up. (c). Adjust the fold so that the inflator assemblies are side by side.
APPROX. 8 In. (203 mm)
FOLD
LOCATOR LIGHT
INFLATOR ASSEMBLIES (SIDE BY SIDE)
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F. Folding Procedure F (Cont’d) STEP 8 CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (a). Fold the life preserver material from right to left. Adjust the fold to dimension shown. (b). Proceed to paragraph 11 for packaging the preserver.
APPROX. 3.8 In. (97 mm) MARKED IDENTIFICATION DECAL APPROX. 7.3 In. (185 mm) RIGHT SIDE
LEFT SIDE
INFLATOR ASSEMBLY
FOLD
LOCATOR LIGHT
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G. Folding Procedure G STEP 1 (a). Each life preserver shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LEFT SIDE
RIGHT SIDE LIFE PRESERVER
DESSUS NUCA
LOCATOR LIGHT
UNMARKED IDENTIFICATION DECAL
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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G. Folding Procedure G (Cont.) STEP 1 (Cont.)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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G. Folding Procedure G (Cont’d) STEP 2 (a). Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells. (a). Position buckle as shown in Detail “A” then as shown in Detail “B”.
LIFE PRESERVER
DESSUS NUCA
POSITION BUCKLE AS SHOWN
DETAIL “A”
DETAIL “B”
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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G. Folding Procedure G (Cont’d) STEP 3 (a). Fold life preserver from left to right to dimension shown.
6.5 In. (165 mm) AT THE TOP
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G. Folding Procedure G (Cont’d) STEP 4 (a). Fold back light.
FOLD LOCATOR LIGHT
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G. Folding Procedure G (Cont’d) STEP 5 (a). Fold life preserver left to right. (b). Tuck excess to the inside. Width will be five inches.
TUCK
FOLD
5 In. (127 mm)
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G. Folding Procedure G (Cont’d) STEP 6 (a). Turn life preserver over so the neck hole is facing up.
DESSUS NUCA
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G. Folding Procedure G STEP 7 (a). Fold top of life preserver one third of the way down. (b). Fold bottom third of life preserver on top of previous fold so identification is facing up. CAUTION: KEEP ALL FOLDS TIGHT TO MAINTAIN PACK SIZE. (c). Adjust the fold to dimension shown. (d). Proceed to paragraph 11 for packaging life preserver.
FOLD
MARKED IDENTIFICATION DECAL
APPROX. 5.0 In. (127 mm)
APPROX. 7.3 In. (185 mm)
FOLD
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H. Folding Procedure H STEP 1 (a). Each vest shall be completely evacuated by inserting adapter (Table 701) into oral tube and attaching a vacuum. (b). Place the life preserver out flat on the work surface as shown, with the locator light placed on the left side of the life preserver and the part number and serial number identification facing down. Fold the harness assembly (as shown in Detail “A”) to an approximate seven-inch width, approximately four folds, and position male end of the buckle on right side of the folded harness. Secure with small rubber bands (Table 701) as shown.
LEFT SIDE
RIGHT SIDE LIFE PRESERVER
DESSUS NUCA
LOCATOR LIGHT
UNMARKED IDENTIFICATION DECAL
MARKED IDENTIFICATION DECAL (SERIAL NUMBER, PART NUMBER, ETC. FILLED IN) FACING DOWN SEA DYE MARKER (IF APPLICABLE)
HARNESS ASSEMBLY
WHISTLE (IF APPLICABLE)
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H. Folding Procedure H (Cont’d)
DETAIL “A” BUCKLE (MALE END)
HARNESS ASSEMBLY
RUBBER BANDS 7 In. (178 mm)
PRIOR TO S/N L604201
RUBBER BAND
7 In. (178 mm)
A
VIEW A -A A
S/N L604201 AND SUBSEQUENT
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H. Folding Procedure H (Cont’d) STEP 2 Fold the harness assembly on top of the life preserver. Tuck pull tabs between life preserver cells.
DESSUS NUCA
LIFE PRESERVER
TUCK PULL TAB
FOLD HARNESS ASSEMBLY
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H. Folding Procedure H (Cont’d) STEP 3 (a). Fold the webbing side of the harness assembly down and along side of the locator light battery as shown.
DESSUS NUCA
LIFE PRESERVER
NOTE: BUCKLE CANNOT HANG OVEREDGE OF VEST.
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H. Folding Procedure H (Cont’d) STEP 4 (a). Fold over the upper portion of the life preserver to dimension shown. Edge of fold to align with ends of the oral tubes.
ORAL TUBES
FOLD
DESSUS NUCA
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H. Folding Procedure H (Cont’d) STEP 5 (a). Tuck in the light. (b). Fold the vest 3.5 In. (89 mm).
ORAL TUBES
APPROX. 3.5 In. (89 mm)
FOLD
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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H. Folding Procedure H (Cont’d) STEP 6 (a). Fold the vest over approximately 3.5 In.
APPROX. 3.5 In. (89 mm)
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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H. Folding Procedure H (Cont’d) STEP 7 (a). Fold the vest approximately 3.5 In.
APPROX. 3.5 In. (89 mm)
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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H. Folding Procedure H (Cont’d) STEP 8 (a). Fold the vest approximately 3.5 In. (b). Fold over excess material.
APPROX. 3.5 In. (89 mm)
DESSUS NUCA APPROX. 15.0 In. (381 mm)
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11. Packaging Life Preserver NOTE: Refer to Life Preserver Applicability Index, paragraph 2 in the Description and Operation section for applicable folding and packaging procedures. NOTE: Life preservers that are re-certified and re-vacuum packed have a 10 year maintenance interval. Life preservers that are re-certified and packed in a sewn closed package have a 5 year maintenance interval. A. Packaging Procedure A - Vacuum pack using Replacement Kit, EDR 90-1257-101 (for -111 and 511 use EDR 90-1257-103, Table 701) Superseded by Packaging Procedure C, D, E, or F. (1). Vacuum pack per ACC specification P-12095. B. Packaging Procedure B - Alternate method sewing the package closed using Replacement Kit, EDR 90-1257-Series (Table 701). (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Secure life preserver with large rubber band (Table 701). NOTE: Maintenance record tag is used for re-packs only. (3). Insert life preserver and tag (Table 701) into poly bag (Table 701) as shown. (4). Stitch closed using nylon thread (Table 701) just above figure holes used for opening the bag. NOTE: The Life Preserver part number and TSO must be visible through the package.
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POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE POLY BAG
RUBBER BAND POLY BAG
STITCH HERE A
TAG
FINGER HOLES
POLY SHEET
LIFE PRESERVER 10.5 In. (267 mm)
6 In. (152 mm) MAX
7.5 In. (191 mm) MAX
VACUUM BAG
A
2½ In. (64 mm) MAX. LIFE PRESERVER SECTION A-A
ILLUSTRATION OF PACKAGING LIFE PRESERVER PROCEDURE B
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C. Packaging Procedure C - Vacuum pack using Replacement Kit, EDR 90-1257-105 (Supersedes Packaging Procedure A) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12181. NOTE: The life preserver part number and TSO must be visible through the package.
7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A 6.0 In. (152 mm) MAX.
VACUUM BAG
LIFE PRESERVER POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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D. Packaging Procedure D, Vacuum pack using Replacement Kit, EDR 90-1257-107 (Supersedes Packaging Procedure A for Life Preserver -111, -511) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701). NOTE: The month and year of packaging or re-packing after maintenance, will establish the date of manufacture. The “Maintenance Due” date shall be ten years from the date of manufacture. Mark date using indelible black ink. NOTE: The life preserver part number and TSO must be visible through the package.
MARK MAINTENANCE DUE DATE 8.0 In. (203 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A
LIFE PRESERVER
5.0 In. (127 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
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E. Packaging Procedure E, Vacuum pack using Replacement Kit, EDR 90-1257-107 (Supersedes Packaging Procedure A for Life Preserver 63600-141 and -541) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701). NOTE: The month and year of packaging or re-packing after maintenance, will establish the date of manufacture. The “Maintenance Due” date shall be ten years from the date of manufacture. Mark date using indelible black ink. NOTE: The life preserver part number and TSO must be visible through the package.
MARK MAINTENANCE DUE DATE 7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A
LIFE PRESERVER
6.0 In. (152 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
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F.
Packaging Procedure F, Vacuum pack using Replacement Kit, EDR 90-1257-111 (Supersedes Packaging Procedure A for Life Preserver 63600-149 and -549) (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER
0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A
LIFE PRESERVER
6.0 In. (152 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG TAG (LOCATION DEPENDS ON CONFIGURATION NUMBER)
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G. Packaging Procedure G, Vacuum pack using Replacement Kit, EDR 90-1257-113 (1). Install maintenance due placard (Table 701) on bag as shown. NOTE: The month and year of packaging or re-packing after maintenance, will establish the date of manufacture. The “Maintenance Due” date shall be ten years from the date of manufacture. Mark date using indelible black ink. (2). Wrap polyethylene sheet (Table 701) around life preserver. (3). Insert into bag (Table 701). (4). Vacuum pack per Air Cruisers Company Specification P-12181. NOTE: The life preserver part number and TSO must be visible through the package.
7.5 In. (191 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A
LIFE PRESERVER
6.0 In. (152 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
MAINTENANCE DUE PLACARD MARK MAINTENANCE DUE DATE POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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H. Packaging Procedure H, Vacuum pack using Replacement Kit, EDR 90-1257-115 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701). NOTE: Restoration Due Placard used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
8.0 In. (203 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A VACUUM BAG LIFE PRESERVER
7.0 In. (178 mm) MAX.
RESTORATION DUE PLACARD
2.0 In. (51 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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I.
Packaging Procedure I, Vacuum pack using Replacement Kit, EDR 901257-105 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
8.0 In. (203 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
POLY SHEET LIFE PRESERVER
A
A
SECTION A-A VACUUM BAG LIFE PRESERVER
7.0 In. (178 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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2.0 In. (51 mm) MAX.
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J.
Packaging Procedure J - Vacuum pack using Replacement Kit, EDR 90-1257-105 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company specification P-12181. NOTE: The life preserver part number and TSO must be visible through the package. (4). Place the packed life preserver into the pouch (150, IPL Figure 1). (5). Fold side flap with Velcro pile over. (6). Fold side flap with Velcro hook over and join with Velcro pile. (7). Fold top flap over and join Velcro fasteners. (8). Check final pack dimensions.
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FOLDED PERSERVER IN VACUUM BAG
POUCH
FOLD
VELCRO PILE
VELCRO HOOK FASTENER VELCRO HOOK
FLAP
CONNECT FASTENERS
CONNECT VELCRO PILE FASTENERS
3.9 In. (99 mm) MAX.
2.7 In. (69 mm) MAX.
7.6 In. (193 mm) MAX.
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K. Packaging Procedure K - Vacuum pack using Replacement Kit, EDR 90-1257-105 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package.
7.3 In. (185 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
A
POLY SHEET LIFE PRESERVER
A
SECTION A-A
LIFE PRESERVER
5.0 In. (127 mm) MAX.
VACUUM BAG
2.5 In. (64 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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L. Packaging Procedure L - Vacuum pack using Replacement Kit, EDR 90-1257-119 (1). Wrap polyethylene sheet (Table 701) around life preserver. (2). Insert into bag (Table 701) with maintenance record tag. NOTE: Maintenance Record Tag used for re-packs only. (3). Vacuum pack per Air Cruisers Company Specification P-12198. NOTE: The life preserver part number and TSO must be visible through the package. 3.5 In. (88.9 mm) MAX.
BAG FOR ORIENTATION OF LIFE PRESERVER 0.8 In. (20.32 mm) MIN.
A
A POLY SHEET LIFE PRESERVER
15.4 In. (391 mm) MAX.
SECTION A-A VACUUM BAG
LIFE PRESERVER
3.2 In. (81.3 mm) MAX.
POLYETHYLENE SHEET WRAPPED AROUND LIFE PRESERVER PRIOR TO INSERTING INTO THE VACUUM BAG
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12. Storage Instructions WARNING: INFLATION ASSEMBLY IS ARMED AND CHARGED, HANDLE WITH EXTREME CARE. A. Store life preserver in a dry location in original shipping container. B. Desirable storage temperatures are normal room conditions, temperatures of 75°F ± 15°F (24°C ± 9°C). However, the permissible storage temperature extremes are -40°F to +160°F (-40°C to +71°C). C. A periodic check of the life preserver package is recommended particularly when equipment is subjected to extremes of permissible storage conditions. D. Handling should be minimized. Exercise reasonable care and precautions necessary for treatment of high-pressure gas storage equipment. E. Individual components should be protected by suitable dust and moisture free packing such as polyethylene bags. F.
For shipment, pack the life preserver assembly in the original container, or equivalent, and suitably mark in accordance with best commercial shipping practices. Observe all Department of Transportation (DOT, (U.S.A.) and International Air Transport Association (I.A.T.A.) requirements for shipment of charged gas cylinders.
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FITS AND CLEARANCES
This section is not applicable.
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COMPONENT MAINTENANCE MANUAL 63600
TABLE OF CONTENTS SPECIAL TOOLS, FIXTURES, AND EQUIPMENT Page 1. General Information
902
2. Special Tools, Fixtures, and Equipment Table
902
3. Special Tools, Fixtures, and Equipment Illustrated
904
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1. General Information A. The tools, fixtures, and equipment listed in Table 901 are recommended for use during Test Operations, Disassembly, Cleaning, Repairs, and Assembly. 2. Special Tools, Fixtures, and Equipment Table NOTE: Drawings of equipment/tools manufactured by Air Cruisers Company are available from Air Cruisers Company upon request. NOTE: Equivalent substitutes may be used for the items noted with this symbol ♦. ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Manometer (water) 0 to 5.0 psig (0 to 3.45 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly. (Testing)
Manometer (Meriam Fluid) 0.5 to 5.0 psig (.34 to 3.45 N/cm2) [9.4 in. (238.8 mm) M. F. per 1.0 psig (.69 N/cm2)] * ♦
1
Commercially Measures pressure of Available inflatable assembly. (Testing)
Pressure Gage (Mechanical/Digital) Scale Range 0 to 15 psig (0 to 10.34 N/cm2) * ♦
1
Commercially Measures pressure of Available inflatable assembly. (Testing)
Barometer (Mercury) [Scale increments not more than 0.10 In. (2.54 mm)] ♦
1
Commercially Measures ambient Available pressure. (Testing)
Thermometer [Scale increments not more than 1°F (0.56 °C)] ♦
1
Commercially Measures ambient Available temperature. (Testing)
*Alternatives SPECIAL TOOLS, FIXTURES, AND EQUIPMENT TABLE 901 (SHEET 1 OF 2)
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ITEM/DESCRIPTION
QUANTITY
SOURCE
USE
Adapter, Oral Tube Test 63687-1
1
Air Cruisers Company
Connects oral tube to vacuum for deflating purposes. (Testing, Assembly)
Electronic Precision Balances, Weigh-in Device Precisa 3000C Readability 0.01 g Reproducability 0.01± g
1
Air Cruisers Company
A scale used to check weight of cylinder. (Testing)
Oral Check Valve, Extractor Tool T730EX
1
Halkey Roberts Used to extract check Corp. valve in oral tube. V98021 (Disassembly)
Inflator/Manifold Replacement 63680-101
1
Air Cruisers Co. To replace Inflator/ V70167 Manifold. (Repair)
Oral Tube Replacement 63679-101
1
Air Cruisers Co. To replace Oral Tube. V70167 (Repair)
Hand Roller/Castor Wheel (2 In. (50.8 mm) dia. x 2 In. (50.8 mm) wide with handle) ♦
1
Commercially Distributes pressure Available along bonded fabric repairs. (Repair)
Spatula (Pusher) PA-1 ♦
1
Air Cruisers Co. Evenly distributes, and V70167 removes wrinkles from, bonded fabric repairs. (Repair)
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT TABLE 901 (SHEET 2 OF 2)
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3. Special Tools, Fixtures, and Equipment Illustrated
HAND ROLLER
SPATULA/PUSHER (PA-1)
ORAL TUBE TEST ADAPTER
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED FIGURE 901 (SHEET 1 OF 2)
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MANOMETER
ORAL CHECK VALVE EXTRACTOR
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT ILLUSTRATED FIGURE 901 (SHEET 2 OF 2)
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TABLE OF CONTENTS ILLUSTRATED PARTS LIST Page 1. General
1002
2. Material Arrangement
1002
3. How to Use the Parts List
1004
4. List of Abbreviations/Symbols/Definitions
1005
5. Vendor Codes
1006
6. Alphanumerical List
1006
7. Detailed Parts List
1006
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1. General This illustrated parts list (IPL) contains the complete listing of all replaceable parts of the life preserver. 2. Material Arrangement This IPL is comprised of the following sections. A. Introduction The introduction contains all the information necessary for the use of this IPL. It also contains a list of abbreviations used in the detailed parts list, and a list of manufactures codes, names, and addresses. B. Numerical Index This section has a list of all part numbers in the detailed parts list in alpha-numerical sequence with cross-reference to the IPL Fig./Item numbers as well as how many parts are used on each life preserver. Sequence as follows: (1). Letters A through Z (“O” to be considered zero). (2). Numerals 0 through 9. C. Detailed Parts List The detailed parts list illustrates all parts attached by means other than riveting, sewing, or cementing. Parts attached by these means are included when the next higher assembly is replaced. (1). Column FIG/ITEM The first number in the first line of a page indicates the number of the first figure illustrating the part. The second number indicates the item number by which the part is identifiable on the illustration. A dash (-) placed before the item number indicates that the part is not illustrated. (2). Column PART NUMBER The part number column contains the original manufacturer part number. When standard parts are used, the standard part
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number is listed in this column. (3). Column AIRLINE PART NUMBER This column is left blank for airline use. (4). Column NOMENCLATURE (a). Indenture System The indenture system shows the relationship of parts and assemblies to next higher assemblies or installations, as follows: 1234567 Assembly or installation assembly (RF) number Attaching parts for assembly or installation .Detail parts for assembly Sub-assembly Attaching parts for sub assembly ..Detailed parts for sub-assembly Sub-sub-assembly Attaching parts for sub-sub-assembly ...Detailed parts for sub-sub-assembly (b). Attaching Parts Attaching parts are captioned ATTACHING PARTS and are listed immediately following the parts attached. The *** symbol follows the last item of the attaching parts group. (c). Vendor Code Parts manufactured by companies other than Air Cruisers Company are identified by an appropriate vendor code following the nomenclature. Vendor codes are in accordance with current issues of Federal Supply Codes for Manufacturers Catalog handbooks H4-1, H4-2, and H4-3, and are preceded by the letter “V”. Standard parts such as AN, MS, etc. are not identified by vendor code.
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(5). Column EFF CODE The Effectivity Code Column establishes part relationships with units or assemblies which are essentially the same but have minor deviations. These units or assemblies are assigned reference letters such as A, B, C, etc. Parts which are not common to all configurations but are associated with one or more of the coded lead items carry the letter or letters assigned to the lead item with which it is associated. Where a part is common to all lead items, the effectivity column is left blank. (6). Column UNITS PER ASSEMBLY This column contains the quantity of a specific catalog sequence numbered part required in the build sequence of only one (where more than one exists), next higher sub-subassembly, sub-assembly, assembly or installation level as applicable. For bulk items, the letters “AR” are inserted in the quantity column to indicate “as required”. Where items are listed for reference purposes, “RF” is inserted. 3. How to Use the Parts List A. The part number is known (1). Find the part number in the Numerical Index. Note the Figure and item number. (2). Turn to the Figure. (3). Locate the part on the illustration and in the parts list by item number. B. The part number is unknown (1). Refer to the applicable Figure and look for the illustration of the part. (2). Note the item number. (3). Turn to the applicable parts list and refer to the corresponding item number.
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4. List of Abbreviations/Symbols/Definitions A. Abbreviations/Symbols The following abbreviations/symbols are the more commonly used in this IPL. This list is to be used in conjunction with the Glossary of Abbreviations and Symbols, Introduction section.
AR
As Required
NP
Not Procurable
ASSY.
Assembly
R
Revised
BKDN
Breakdown
RF.
Reference
CMM
Component Maintenance Manual
R.H.
Right Hand
EFF.
Effectivity
R.S.
Right Side
FIG.
Figure
Subs
Subsequent
IPL
Illustrated Parts List
Supsd
Superseded
L.H.
Left Hand
Supsds
Supersedes
L.S.
Left Side
***
End of Attaching Hardware
NHA
Next Higher Assembly
-
Item Not Illustrated
NO.
Number
B. Definitions Superseded by: The part is superseded by the item number variant noted in the nomenclature and will not be available for future procurement. Supersedes: The part supersedes the item number variant noted in the nomenclature and is available for future procurement.
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5. Vendor Codes Table 1001 lists data for manufactures whose code appears in the Nomenclature Column of the Detailed Parts List. Absence of a vendor code following a part number identifies an Air Cruisers Company part. A part number in parenthesis following a vendor code identifies the corresponding Air Cruisers Company part number when applicable. CODE
NAME/ADDRESS
V98021
Halkey Roberts Corporation 11600 9th Street North St. Petersburg, FL 33716-6239 USA
V18560
ACR Electronics, Incorporated 5757 Ravenswood Road Fort Lauderdale, FL 33312-6645 USA
V2W134
Leland Limited, Incorporated 2614 S Clinton Ave. South Plainfield, NJ 07080-0142 USA VENDOR INFORMATION TABLE 1001
6. Alphanumerical List A. Alphanumerical listed on pages 1007 through 1010. 7. Detailed Parts List A. Detailed parts listed on pages 1011 through 1025.
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PART NUMBER D21369-107 D21369-507 L8-4
AIRLINE IPL PART NUMBER FIGURE 1 2 2 1
63577-103 Supsd by 63977-101 63577-503 Suspd by 63977-501 63578-101 63578-103 63578-501 63578-503 63583-1 Supsd by 65419-1 63600-101 63600-103 63600-105 63600-111 63600-113 63600-115 63600-117 63600-119 63600-121 63600-125 63600-127 63600-129 63600-131 63600-133 63600-135 63600-137 63600-139 63600-141 63600-143 Deleted 63600-145
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150 150 10 10
TOTAL REQUIRED 1 1 1 1
1
60
2
2
60
2
1 1 2 2 2 1
50 50A 50 50A 70 70
1 1 1 1 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1A 1B 1C 1D 1E 1F 1G 1H 1J 1K 1L 1M 1N 1P 1Q 1R 1S 1T
RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF
1
1U
RF
ITEM
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PART NUMBER 63600-147 63600-149 63600-153 63600-155 63600-157 63600-159 63600-161 63600-163 63600-165 63600-167 63600-169 63600-171 63600-173 63600-175 63600-177 63600-179 63600-181 63600-183 63600-185 63600-187 63600-189 63600-191 63600-193 63600-501 63600-503 63600-505 63600-511 63600-513 63600-515 63600-519 63600-521 63600-523 63600-525 63600-527 63600-529 63600-531 63600-533 63600-535
AIRLINE IPL PART NUMBER FIGURE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
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ITEM 1V 1W 1X 1Y 1AA 1AD 1AB 1AC 1AE 1AG 1AF 1AH 1AJ 1AK 1AL 1AM 1AN 1AP 1AR 1AT 1AU 1AV 1AW 1 1A 1B 1C 1D 1E 1G 1H 1J 1K 1L 1M 1N 1P 1Q
TOTAL REQUIRED RF RF RF RF RF RF RF Rf RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF Page 1008 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
PART NUMBER 63600-537 63600-539 63600-541 63600-543 Deleted 63600-545 63600-547 63600-549 63600-555 63600-557 63600-559 63600-561 63600-563 63600-565 63600-567 63600-569 63600-571 63600-573 63600-575 63600-577 63600-579 63600-581 63600-583 63600-585 63600-587 63600-589 63600-591 63600-593 63675-1
AIRLINE IPL PART NUMBER FIGURE 2 2 2 2
Supsd by 63786-1 63745-1 63746-1 63786-1
ITEM 1R 1S 1T 1U
TOTAL REQUIRED RF RF RF
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 2
1V 1W 1X 1Y 1Z 1AA 1AB 1AC 1AD 1AF 1AE 1AG 1AH 1AJ 1AK 1AL 1AM 1AN 1AP 1AR 1AT 1AU 1AV 90 90
RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF RF 1 1
2 1 2 1 2 1
40 40 30 30 100 100
1 1 1 1 1 1
Supsd by 64826-1
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PART NUMBER 63977-101 Supsds 63577-103 63977-103 Supsds 63577-503 63977-503 64205-101 64205-101 64205-103 DELETED 64205-105 64826-1
AIRLINE IPL PART NUMBER FIGURE 1
Supsds 63786-1 64826-2 64826-3 64859-1 64952-1 64972-101 65012-101 65419-1 Supsds 63583-1 67229-1 730ROA 821222Z
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65
TOTAL REQUIRED 2
1
65A
2
2 2 1 1 2 2 2 1
65A 100A 100a 100B 100C 100B 100D 100D
2 1 1
1 2 1 2 1 2 2 1 1 2 2 1 1 2 2 2 1 1 2
100E 100E 100F 100F 130 130 110 110 120 120 140 140 70A 70A 100G 80 80 20 20
1 1 1 1 1 1 2 1 2 2 1 1 2 2 1 2 2 2 2
ITEM
1 1 1
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COMPONENT MAINTENANCE MANUAL 63600
100 PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 67229-1
TEL: 732-681-3527
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more
100G
FAA TSO-C13f BAG P/N 63786-1
PULL
www.aircruisers.com
100D PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 64826-1
TEL: 732-681-3527
www.aircruisers.com
PULL
110
130 For persons weighing 35 lbs. (15.9 kg) or more
100E
PULL
BAG P/N 64826-2
TEL: 732-681-3527
www.aircruisers.com
LIFE PRESERVER ADULT/CHILD
PULL
PROPERTY OF AMERICAN AIRLINES
140
150
LIFE PRESERVER IPL FIGURE 1 (SHEET 1 OF 2)
25-64-02
Page 1011 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1A, 1B
50 80
80
10
120 20 20
40
30
LIFE PRESERVER IPL FIGURE 1 (SHEET 2 OF 2)
25-64-02
Page 1012 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
1 -1
63600-101
Life Preserver
A
RF
1A
63600-103
Life Preserver
B
RF
1B
63600-105
Life Preserver
C
RF
-1C
63600-111
Life Preserver
D
RF
-1D
63600-113
Life Preserver
E
RF
-1E
63600-115
Life Preserver
F
RF
-1F
63600-117
Life Preserver
G
RF
-1G
63600-119
Life Preserver
H
RF
-1H
63600-121
Life Preserver
J
RF
-1J
63600-125
Life Preserver
K
RF
-1K
63600-127
Life Preserver
L
RF
-1L
63600-129
Life Preserver
M
RF
-1M
63600-131
Life Preserver
N
RF
-1N
63600-133
Life Preserver
P
RF
-1P
63600-135
Life Preserver
Q
RF
-1Q
63600-137
Life Preserver
R
RF
-1R
63600-139
Life Preserver
S
RF
-1S
63600-141
Life Preserver
T
RF
-1T
63600-143
Deleted
-1U
63600-145
Life Preserver
V
RF
-1V
63600-147
Life Preserver
W
RF
- Item Not Illustrated
25-64-02
Page 1013 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
1 -1W
63600-149
Life Preserver
X
RF
-1X
63600-153
Life Preserver
Y
RF
-1Y
63600-155
Life Preserver
Z
RF
-1AA
63600-157
Life Preserver
AA
RF
-1AB
63600-161
Life Preserver
AB
RF
-1AC
63600-163
Life Preserver
AC
RF
-1AD
63600-159
Life Preserver
AD
RF
-1AE
63600-165
Life Preserver
AE
RF
-1AF
63600-169
Life Preserver
AF
RF
-1AG
63600-167
Life Preserver
AG
RF
-1AH
63600-171
Life Preserver
AH
RF
-1AJ
63600-173
Life Preserver
AJ
RF
-1AK
63600-175
Life Preserver
AK
RF
-1AL
63600-177
Life Preserver
AL
RF
-1AM
63600-179
Life Preserver
AM
RF
-1AN
63600-181
Life Preserver
AN
RF
-1AP
63600-183
Life Preserver
AP
RF
-1AR
63600-185
Life Preserver
AR
RF
-1AT
63600-187
Life Preserver
AT
RF
-1AU
63600-189
Life Preserver
AU
RF
R -1AV
63600-191
Life Preserver
AV
RF
R -1AW
63600-193
Life Preserver
AW
RF
- Item Not Illustrated
25-64-02
Page 1014 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
AY
RF
1 R -1AY
R
R
63600-195
Life Preserver
10
L8-4
.Locator Light, Survivor (V18560)
1
20
82122Z
.Cylinder, CO2 (V2W134)
2
30
63746-1
.Whistle
40
63745-1
.Sea Dye Marker
50
63578-101
-50A
C, X, AC,AE AG-AN AR,AU AV,AW
1
B,AB, AJ
1
.Life Jacket Assembly
A-K, MAT, AU,AV AW,AY
1
63578-103
.Life Jacket Assembly
L
1
-60
63577-103
..Single Cell Assembly (Not Procurable) (Supsd by Item 65)
-65
63977-101
..Single Cell Assembly (Not Procurable) (Supsds Item 60)
A-K, MAL
2
-65A
63977-103
..Single Cell Assembly (Not Procurable)
L
2
63583-1
...Oral Tube (Not Procurable) Supsd by Item 70A
-70
2
2
- Item Not Illustrated
25-64-02
Page 1015 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
1 -70A
65419-1
...Oral Tube (Not Procurable) (Supsds Item 70)
2
80
730ROA
....Check Valve, Oral Tube (V98021)
2
-90
63675-1
.Bag (Supsd by Item 100)
1
100
63786-1
.Bag (Supsds Item 90) (Supsd by Item 100D)
-100A 64205-101 R -100B 64205-103 -100C 64205-105
.Bag
A, B, C E-W
1
D, T
1
X
1
A-C, E-K,MS,V,W, Y-AR, AU,AV, AW,AY
1
.Deleted .Bag
R 100D
64826-1
.Bag (Supsds Item 100)
100E
64826-2
.Bag
L
1
-100F
64826-3
.Bag
AT
1
R 100G
67229-1
.Bag
AY
1
110
64952-1
.Sheet, Polyethylene
120
64972-101
.Cover, Cylinder
130
64859-1
.Placard, Maintenance Due
1 W
2
W, AB, AC,AD, AG,AN
1
- Item Not Illustrated
25-64-02
Page 1016 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
L
1
AM
1
1 140
65012-101
.Placard, Restoration Due
150
D21369-107
.Pouch, P.S.U.
25-64-02
Page 1017 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
This page intentionally left blank.
25-64-02
Page 1018 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
100 PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 67229-1
TEL: 732-681-3527
100G
FAA TSO-C13f BAG P/N 63786-1
PULL
www.aircruisers.com
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more
100D PULL
LIFE PRESERVER ADULT/CHILD For persons weighing 35 lbs. (15.9 kg) or more BAG P/N 64826-1
TEL: 732-681-3527
www.aircruisers.com
PULL
110
130 For persons weighing 35 lbs. (15.9 kg) or more
100E
PULL
BAG P/N 64826-2
TEL: 732-681-3527
www.aircruisers.com
LIFE PRESERVER ADULT/CHILD
PULL
PROPERTY OF AMERICAN AIRLINES
140
150
LIFE PRESERVER IPL FIGURE 2 (SHEET 1 OF 2)
25-64-02
Page 1019 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
1A, 1B
50 80
80
10 120 20
20
40
30
LIFE PRESERVER IPL FIGURE 2 (SHEET 2 OF 2)
25-64-02
Page 1020 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
2 -1
63600-501
Life Preserver
A
RF
1A
63600-503
Life Preserver
B
RF
1B
63600-505
Life Preserver
C
RF
-1C
63600-511
Life Preserver
D
RF
-1D
63600-513
Life Preserver
E
RF
-1E
63600-515
Life Preserver
F
RF
-1F
63600-517
Life Preserver
G
RF
-1G
63600-519
Life Preserver
H
RF
-1H
63600-521
Life Preserver
J
RF
-1J
63600-523
Life Preserver
K
RF
-1K
63600-525
Life Preserver
L
RF
-1L
63600-527
Life Preserver
M
RF
-1M
63600-529
Life Preserver
N
RF
-1N
63600-531
Life Preserver
P
RF
-1P
63600-533
Life Preserver
Q
RF
-1Q
63600-535
Life Preserver
R
RF
-1R
63600-537
Life Preserver
S
RF
-1S
63600-539
Life Preserver
T
RF
-1T
63600-541
Life Preserver
U
RF
-1U
63600-543
Deleted
-1V
63600-545
Life Preserver
W
RF
- Item Not Illustrated
25-64-02
Page 1021 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
2 -1W
63600-547
Life Preserver
X
RF
-1X
63600-549
Life Preserver
Y
RF
-1Y
63600-555
Life Preserver
Z
RF
-1Z
63600-557
Life Preserver
AA
RF
-1AA
63600-559
Life Preserver
AB
RF
-1AB
63600-561
Life Preserver
AC
RF
-1AC
63600-563
Life Preserver
AD
RF
-1AD
63600-565
Life Preserver
AE
RF
-1AE
63600-569
Life Preserver
AF
RF
-1AF
63600-567
Life Preserver
AG
RF
-1AG
63600-571
Life Preserver
AH
RF
-1AH
63600-573
Life Preserver
AJ
RF
-1AJ
63600-575
Life Preserver
AK
RF
-1AK
63600-577
Life Preserver
AL
RF
-1AL
63600-579
Life Preserver
AM
RF
-1AM
63600-581
Life Preserver
AN
RF
-1AN
63600-583
Life Preserver
AP
RF
-1AP
63600-585
Life Preserver
AR
RF
-1AR
63600-587
Life Preserver
AT
RF
-1AT
63600-589
Life Preserver
AU
RF
R -1AU
63600-591
Life Preserver
AV
RF
R -1AV
63600-593
Life Preserver
AW
RF
- Item Not Illustrated
25-64-02
Page 1022 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
AY
RF
2 R 1AW
R
R
R
63600-595
Life Preserver
10
L8-4
.Locator Light, Survivor (V18560)
1
20
82122Z
.Cylinder, CO2 (V2W134)
2
30
63746-1
.Whistle
C, Y, AD,AE, AG-AN AR,AU AV
1
40
63745-1
.Sea Dye Marker
B, AC, AJ
1
50
63578-501
.Life Jacket Assembly
A-L, N-AT, AU,AV, AW,AY
1
-50A
63578-503
.Life Jacket Assembly
M
1
-60
63577-503
..Single Cell Assembly (Not Procurable) (Supsd by Item 65)
-65
63977-501
..Single Cell Assembly (Not Procurable) (Supsds Item 60)
A-L, N-AT, AU,AV, AW,AY
2
-65A
63977-503
..Single Cell Assembly (Not Procurable)
M
2
63583-1
...Oral Tube (Not Procurable) (Supsd by Item 70A)
-70
- Item Not Illustrated
25-64-02
2
2
Page 1023 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
FIG. PART NUMBER ITEM
AIRLINE PART NO.
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
2 -70A
65419-1
...Oral Tube (Not Procurable) (Supsds Item 70)
2
80
730ROA
....Check Valve, Oral Tube (V98021)
2
-90
63675-1
.Bag (Supsd by Item 100)
1
100
63786-1
.Bag (Supsds Item 90) (Supsd by Item 100D)
A, B, C, E-X
1
R -100A 64205-101
.Bag
D,U
1
-100B 64205-105
.Bag
Y
1
R -100C 64205-103
.Deleted
U
R 100D 64826-1
.Bag (Supsds Item 100)
A-C, E-T, W,X, Z-AR, AU,AV, AW
1
100E 64826-2
.Bag
M
1
-100F 64826-3
.Bag
AT
1
R 100G 67229-1
.Bag
AY
1
110 64952-1
.Sheet, Polyethylene
120 64972-101
.Cover, Cylinder
130 64859-1
.Placard, Maintenance Due
1 X
2
X,AB, AC,AD AG,AN
1
- Item Not Illustrated
25-64-02
Page 1024 22 Sep 2006
COMPONENT MAINTENANCE MANUAL 63600
NOMENCLATURE 1234567
EFF. CODE
UNITS PER ASSY.
140 65012-101
.Placard, Restoration Due
M
1
150 D21369-507
.Pouch, P.S.U.
AM
1
FIG. PART NUMBER ITEM
AIRLINE PART NO.
2
R
25-64-02
Page 1025, 22 Sep 2006 Page 1026, Blank
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