Assignment 1-gantt Chart Only

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Production of Vinyl Chloride Monomer Team A / Group 2 1. Kayshni A/P Lingeswaran (K) 2. Lum Xu Wen (L) 3. Nalliisha A/P Rajesvara Rao (N) 4. Pang Yi Wen (Y) 5. Pern Zhui Er (Z) 10/6/2019 4/9/2019

* The arrows used to indicate dependency are multicoloured for better illustration.

Assignment 2: Feasibility Study on Process Plant

15 days

10/6/2019

24/6/2019

Research on the background and production of Vinyl Chloride Monomer (VCM)

2 days

10/6/2019

11/6/2019

5

Market and business analysis

2 days

12/6/2019

13/6/2019

2

Estimation of annual plant capacity

1 day

14/6/2019

14/6/2019

2

N, Y Z

1 day

14/6/2019

14/6/2019

1

2 days

15/6/2019

16/6/2019

5

All

Analysis of gross profit of each potential reaction pathway

2 days

15/6/2019

16/6/2019

5

All

2 days

17/6/2019

18/6/2019

5

2 days

19/6/2019

20/6/2019

3

K, L, N

Suggestion of safety measures for each identified hazards

1 day

20/6/2019

20/6/2019

2

Y, Z

Comparison of the various aspects of potential plant locations and selection of the most suitable plant location

3 days

21/6/2019

23/6/2019

5

All

Compilation of completed tasks

1 day

23/6/2019

23/6/2019

1

K

Submission of Assignment 2

1 day

24/6/2019

24/6/2019

1

Assignment 3: Preliminary Process Synthesis and Heuristics

35 days

24/6/2019

29/7/2019

Assembly of necessary data for preliminary database creation

3 days

24/6/2019

26/6/2019

5

Findings on the raw materials and products specifications

2 days

27/6/2019

28/6/2019

5

Assembling the process operations for reactor

11 days

29/6/2019

9/7/2019

5

Elimination of differences of molecular types between raw materials and product streams Comparison of different types of reactor and selection of the most appropriate reactor for each reaction system

3 days

29/6/2019

1/7/2019

5

4 days

2/7/2019

5/7/2019

5

Identification of appropriate material of construction for each reaction system

2 days

7/7/2019

5

6/7/2019

2 days

8/7/2019

9/7/2019

5

Assembling the process operations for separation equipment

8 days

10/7/2019

17/7/2019

3

Elimination of differences in composition between effluent streams and desired products Identification of suitable separation operations and their respective placements

3 days

10/7/2019

12/7/2019

3

3 days

13/7/2019

15/7/2019

3

Selection of suitable material of construction for each separation equipment

1 day

16/7/2019

16/7/2019

3

Insertion of the selected separation system into the created flowsheet

1 day

17/7/2019

17/7/2019

3

Application of heuristics to determine the suitability of pumps, compressors, heat exchangers, and other equipment Elimination of differences in temperature, pressure and phase between feed and product streams of the reaction and separation systems Determination of other suitable equipment to be used and their respective placements

8 days

18/7/2019

25/7/2019

2

3 days

18/7/2019

20/7/2019

2

3 days

21/7/2019

23/7/2019

2

Selection of appropriate material of construction for each equipment

1 day

24/7/2019

24/7/2019

1 day

25/7/2019

25/7/2019

2

Preparation of the entire block flow diagram (BFD)

4 days

26/7/2019

27/7/2019

4

Construction of BFD for the overall process

1 day

26/7/2019

26/7/2019

2

Identification and label of five core systems

1 day

27/7/2019

27/7/2019

2

Compilation of completed tasks

1 day

28/7/2019

28/7/2019

1 1

1 day

29/7/2019

29/7/2019

Assignment 4: HYSYS Simulation

23 days

22/7/2019

13/8/2019

Study on the property packages for HYSYS simulation

2 days

22/7/2019

23/7/2019

5

Selection of the most appropriate property package for HYSYS simulation of VCM production

1 day

24/7/2019

24/7/2019

5

Construction of individual core system(s)

2 days

25/7/2019

26/7/2019

5

1 day

27/7/2019

27/7/2019

5

Compilation of all core systems HYSYS simulation of VCM production and optimization of system

13 days

28/7/2019

9/8/2019

5

Estimation of pipe sizes of selected large flow rate streams

1 day

10/8/2019

10/8/2019

5

Revision and correction of BFD (if any)

1 day

11/8/2019

11/8/2019

5

Compilation of completed tasks

1 day

12/8/2019

12/8/2019

1 1

1 day

13/8/2019

13/8/2019

16 days

29/7/2019

13/8/2019

Introduction on the function of selected core systems

1 day

29/7/2019

29/7/2019

Manual calculation on material and energy balances for the core systems

9 days

Comparison between the results of simulation and manual calculation

4 days

8/8/2019

11/8/2019

5

Compilation of completed tasks

1 day

12/8/2019

12/8/2019

1 1

Submission of Assignment 4 Assignment 5: Manual Calculation on Material and Energy Balances

30/7/2019

7/8/2019

1 day

13/8/2019

13/8/2019

Assignment 6: Process Flow Diagram (PFD)

15 days

7/8/2019

21/8/2019

Revision and correction of HYSYS simulation (if any)

6 days

7/8/2019

12/8/2019

Submission of Assignment 5

5 5

5

N, Y, Z, K N, Y Z, K L L

All -

All All All

All All All N N

All All All Y Y

All

Z

1 day

21/8/2019

21/8/2019

1

7 days

17/8/2019

23/8/2019

Preparation of slides

2 days

17/8/2019

18/8/2019

12 days

23/8/2019

3/9/2019

5

1 day

4/9/2019

4/9/2019

1

K, L

Z

All All All

All Z

6-Sep

5-Sep

Z, K

Oral Presentation

Submission of corrected Assignment 5

4-Sep

Z, K

Submission of Assignment 6

Revision and correction of Assignment 5 (if any)

3-Sep

Z, K

N, Y, Z

5

2-Sep

Z, K Z, K

3

5

1-Sep

L, N, Y

1

4/9/2019

31-Aug

L, N, Y

15/8/2019

22/8/2019

30-Aug

L, N, Y

20/8/2019

23/8/2019

29-Aug

L, N, Y L, N, Y

19/8/2019

23/8/2019

28-Aug

All

16/8/2019

19/8/2019

27-Aug

All

13/8/2019

23/8/2019

26-Aug

All

20/8/2019

1 day

25-Aug

All All

1 day

4 days

24-Aug

All

3 days

13 days

23-Aug

All

4 days

Assignment 5 Correction

W15

K

Compilation of completed tasks

Presentation

W14

All

Construction of stream tables

5

22-Aug

21-Aug

20-Aug

19-Aug

18-Aug

17-Aug

W13 16-Aug

15-Aug

14-Aug

13-Aug

12-Aug

9-Aug

11-Aug

8-Aug

W12 10-Aug

7-Aug

6-Aug

5-Aug

4-Aug

3-Aug

W11 2-Aug

1-Aug

31-Jul

30-Jul

29-Jul

28-Jul

27-Jul

26-Jul

W10

Construction of completed PFD

Rehearsal

2

25-Jul

24-Jul

23-Jul

22-Jul

21-Jul

20-Jul

W9 19-Jul

18-Jul

17-Jul

16-Jul

15-Jul

14-Jul

13-Jul

W8 12-Jul

9-Jul

11-Jul

8-Jul

10-Jul

7-Jul

6-Jul

5-Jul

4-Jul

3-Jul

2-Jul

1-Jul

30-Jun

29-Jun

28-Jun

27-Jun

26-Jun

W7

2

Insertion of selected equipment into the created flowsheet

Submission of Assignment 3

W6

K, L

Study of potential reaction pathways for preliminary process synthesis of VCM

Creation of flowsheet for reaction systems

25-Jun

24-Jun

23-Jun

19-Jun

W5

All

Identification of objectives of the project

Comparison of the characteristics of the reaction pathways and determination of the most feasible reaction pathway Analysis of the chemical properties and associated hazards from the SDS data of the identified chemicals

18-Jun

17-Jun

16-Jun

15-Jun

W4 14-Jun

Number of Persons-InCharge

13-Jun

Finish

12-Jun

Start

11-Jun

Duration

10-Jun

W3 Task Name

22-Jun

Plant Design I Start Date Plant Design I End Date

Legend : Task bar Progression bar Project Milestones Dependency* Subset of activities for main task

21-Jun

Group members

20-Jun

Project Name Team / Group No.

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