Avenger-150-bs4-spare-parts-catalog

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BS IV

BS IV

Bajaj Auto Limited Akurdi Pune 411 035 India

Tel +91 20 27472851 Fax +91 20 27407385 www.bajajauto.com CIN L65993PN2007PLC130076

Spare Parts Catalogue

Notice

BS IV

All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued.

DOC. NO.: 71112317

REV. 13, AUG 17

Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.

Foreword

BS IV

We have pleasure in presenting the Spare Parts Catalogue for ‘Avenger 150 Street’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of catalogue, will be conveyed to you through our Service Circulars. You requested to make necessary corrections in the Parts Catalogue as per circulars so as to keep your catalogue up-to-date. This will ensure appropriate and speedy delivery of the Spare Parts as the order placed bear the latest part numbers.

this are the the will

In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 411 035 India

Instructions

BS IV

1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System : We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required

Revision No. & Change Details REV. NO., MM YY

PART NUMBER

01 FEB 16

PD351604

02 MAR 16

03 APR 16

BS IV A: Add

SHORT DESCRIPTION

Starter Motor

QTY.

PART NUMBER

11

42

D

Alternate DH111084

12 JUL 17

30201029

13 AUG 17 DH 1111 15 Starter motor part added

Reason for change

52DH0153

Cover Starter Motor

1

13

42

C

Changed from PD351601

DK101133

Fork Gear Shift Input

1

1

18

C

Changed to DK101159

DK101134

Fork Gear Shift output

2

2

18

C

Changed to DK101160

PD581009

Tube Breather

1

6

38

C

Changed from PD581008

DG151060

Lever Brake Cam

1

5

62

C

Changed from DG151059

36DJ4017

Clutch Cover

1

1

26

C

Changed from 36PD0012

DG181099

Bracket Number Plate Front

1

38

76

A

Added

36DS1002

Valve Kit

1

7

6

C

Changed from DK101327

52DG0268

Fender Rear

1

11

54

A

Added

PD111036

Frame Assembly

1

1

44

C

Changed to PD111035

DG181044

Bolt

2

30

76

C

Changed to DG181025

DG181026

O Ring

2

30A

76

A

DK101248

Sprocket Camshaft Drive

1

13

12

A

Painted Parts - New Color

6

-

108

A

-

-

-

A

2

5

70

C

Scheme. 04 SEP 16

BS IV Parts, Tubeless Tyres

05 OCT 16

DG181010

Fork Inner Pipe

Changed to Dv181013

06 JAN 17

Vibrant Red BSIV petrol

07 FEB 17

Petrol Tank Cap Made non serviceable & included in Lock set

08 FEB 17

tank part number added

DT402006

Light Control Module

1

9A

102

A

AHO Model

PD401409

Control Switch RH

1

21A

72

A

AHO Model

PD402005

Regulator DC 3 Phase

1

14A

42

A

AHO Model

Wiring Harness

1

7A

102

A

AHO Model

109

A

Consumable Plates Added

54

C

Alternate part updated

PD402235 09 APR 17

Alternate Part Number Updated

10 JUN 17

Consumable Plates Added

11 JUN 17

36DV0005

Kit Holder Step Fr.

1

10

BS IV A: Add

REV. NO., MM YY

SR. PAGE D: Delete NO. NO. C: Change

1

Revision No. & Change Details

SHORT DESCRIPTION

Bulb 4W

QTY.

SR. PAGE D: Delete NO. NO. C: Change

Reason for change

2

18

96

C

Changed from DG201040

1

11

44

A

Starter motor assly part no. added

Revision No. & Change Details REV. NO., MM YY

PART NUMBER

BS IV A: Add

SHORT DESCRIPTION

QTY.

SR. PAGE D: Delete NO. NO. C: Change

Reason for change

Revision No. & Change Details REV. NO., MM YY

PART NUMBER

BS IV A: Add

SHORT DESCRIPTION

QTY.

SR. PAGE D: Delete NO. NO. C: Change

Reason for change

Index Plate No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

BS IV Description Cover Cylinder Head Cylinder Head SAI System Valve Camshaft / Tensioner Cylinder and Piston Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum / Shift Fork Gear Change Mechanism Engine Assembly & Crankcase RH Crankcase LH Cover Clutch Cover Magneto Clutch Assembly Oil Pump Carburettor Silencer Assembly Air Cleaner Magneto, CDI, Spark Plug & H.T. Coil Starter Motor & Starter Assembly Frame & Frame Fitting Frame Fitting Swing Arm Rear Shock Absorber Foot Rest Mudguard - Front & Rear Side Stand & Center Stand Assembly Tyre, Tube & Wheel Rim Front Hub

Page No. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62

Index Plate No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

BS IV Description

Page No.

Rear Hub - Alloy Wheel Rear Brake Pedal Front Master Cylinder Front Brake - Caliper & Disc Handle Bar Assembly Front Fork Fuel Tank EVAP Mechanism Seat / Grip Frame Rear / Cover Grip Frame Speedometer Cables Side Covers / Chain Covers Guards Head Light Tail Light / Reflector Reflex Indicator Light Electrical Equipment Ignition Switch & Control Switch Tool Kit & Wind Shield Kit Painted Parts and Decals Consumable Parts

64 66 68 70 72-74 76-78 80-82 84 86 88 90 92 94 96 98 100 102 104 106 108 109 - 112

Kits List Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted) Part Index

113 - 116 117 118 119

Pictorial Index

BS IV

Pictorial Index

BS IV

PLATE NO. : 1 COVER CYLINDER HEAD

PAGE NO. 1

PLATE NO. : 2 CYLINDER HEAD

PAGE NO. 3

PLATE NO. : 5 CAMSHAFT / TENSIONER

PAGE NO. 9

PLATE NO. : 6 CYLINDER AND PISTON

PAGE NO. 11

PLATE NO. : 3 SAI System

PAGE NO. 5

PLATE NO. : 4 VALVE

PAGE NO. 7

PLATE NO. : 7 CRANKSHAFT

PAGE NO. 13

PLATE NO. : 8 BALANCER & BALANCER IDLER GEAR

PAGE NO. 15

Pictorial Index

BS IV

Pictorial Index

BS IV

PLATE NO. : 9 TRANSMISSION

PAGE NO. 17

PLATE NO. : 10 CHANGE DRUM / SHIFT FORK

PAGE NO. 19

PLATE NO. : 13 CRANKCASE LH

PAGE NO. 25

PLATE NO. : 14 COVER CLUTCH

PAGE NO. 27

PLATE NO. : 11 GEAR CHANGE MECHANISM

PAGE NO. 21

PLATE NO. : 12 ENGINE ASSEMBLY & CRANKCASE RH

PAGE NO. 23

PLATE NO. : 15 COVER MAGNETO

PAGE NO. 29

PLATE NO. : 16 CLUTCH ASSEMBLY

PAGE NO. 31

Pictorial Index

BS IV

Pictorial Index

BS IV

PLATE NO. : 17 OIL PUMP

PAGE NO. 33

PLATE NO. : 18 CARBURETTOR

PAGE NO. 35

PLATE NO. : 21 MAGNETO, CDI, SPARK PLUG & H.T. COIL

PAGE NO. 41

PLATE NO. : 22 STARTER MOTOR & STARTER ASSLY.

PAGE NO. 43

PLATE NO. : 19 SILENCER ASSEMBLY

PAGE NO. 37

PLATE NO. : 20 AIR CLEANER

PAGE NO. 39

PLATE NO. : 23 FRAME & FRAME FITTING

PAGE NO. 45

PLATE NO. : 24 FRAME FITTING

PAGE NO. 47

Pictorial Index

BS IV

Pictorial Index

BS IV

PLATE NO. : 25 SWING ARM

PAGE NO. 49

PLATE NO. : 26 REAR SHOCK ABSORBER

PAGE NO. 51

PLATE NO. : 29 PAGE NO. SIDE STAND & CENTER STAND ASSLY. 57

PLATE NO. : 30 TYRE, TUBE & WHEEL RIM

PAGE NO. 59

PLATE NO. : 27 FOOT REST

PAGE NO. 53

PLATE NO. : 28 MUDGUARD - FRONT & REAR

PAGE NO. 55

PLATE NO. : 31 FRONT HUB

PLATE NO. : 32 REAR HUB - ALLOY WHEEL

PAGE NO. 63

PAGE NO. 61

Pictorial Index

BS IV

Pictorial Index

BS IV

PLATE NO. : 33 REAR BRAKE PEDAL

PAGE NO. 65

PLATE NO. : 34 FRONT MASTER CYLINDER

PAGE NO. 67

PLATE NO. : 37 FRONT FORK

PAGE NO. 77-79

PLATE NO. : 38 FUEL TANK

PAGE NO. 81

PLATE NO. : 35 FRONT BRAKE - CALIPER & DISC

PAGE NO. 69-71

PLATE NO. : 36 HANDLE BAR ASSEMBLY

PAGE NO. 73-75

PLATE NO. : 39 EVAP MECHANISM

PAGE NO. 83

PLATE NO. : 40 SEAT / GRIP FRAME REAR / COVER GRIP FRAME

PAGE NO. 85

Pictorial Index

BS IV

Pictorial Index

BS IV

PLATE NO. : 41 SPEEDOMETER

PAGE NO. 87

PLATE NO. : 42 CABLES

PAGE NO. 89

PLATE NO. : 45 HEAD LIGHT

PAGE NO. 95

PLATE NO. : 46 TAIL LIGHT / REFLECTOR REFLEX

PAGE NO. 97

PLATE NO. : 43 SIDE COVERS / CHAIN COVERS

PAGE NO. 91

PLATE NO. : 44 GUARDS

PAGE NO. 93

PLATE NO. : 47 INDICATOR LIGHT

PAGE NO. 99

PLATE NO. : 48 ELECTRICAL EQUIPMENT

PAGE NO. 101

Pictorial Index

BS IV

PLATE NO. : 49 PAGE NO. IGNITION SWITCH & CONTROL SWITCH 103

PLATE NO. : 50 TOOL KIT & WIND SHIELD KIT

PAGE NO. 105

PLATE NO. : 51 PAINTED PARTS AND DECALS

PLATE NO. : 52 CONSUMABLE PARTS

PAGE NO. 109

PAGE NO. 107

Pictorial Index PLATE NO. : 52 CONSUMABLE PARTS

BS IV PAGE NO. 111

Brand ID: 001MC698

Plate No.: 1 BS IV

Cover Cylinder Head No. 1 8

6

9

7 5

3

PD 5110 36 PD00 PD 5110 36 DS10 DS 1011 DS 1010

54 62 25 01 66 96

Description

Qty. Remarks

Head Cylinder with Cover Kit Head Cylinder with Cover Cover Tappet Kit ‘O’ Ring for Cover Cyl Head Silent Bush (V) Camshaft Cap

1 1 2 1 1 1

6 39 2647 15 7 DS 1010 84 8 59 0400 23 9 39 1075 04 10 DH 1012 72

Domed Cap Nut Copper Gasket (Washer) Hex. Bolt with Flange Hex. Bolt with Flange M6 x 35 Plug

4 4 2 4 2

11

Gasket (Washer)

2

2 3 4 5

4

2

Part No.

31 1011 06

Refer Page No. 106 BS IV Refer Page No. 106

2

11

3

10 10 11

1

1

Front Wheel Direction

2

Brand ID: 001MC698

Plate No.: 2 BS IV

Cylinder Head No.

Part No.

1

Description

Qty. Remarks

PD 5110 54 36 PD00 62 2 39 1660 05 3 DH 1016 80 4 DH 1015 08 5 JM 1010 16 5A PD 5814 10

Head Cylinder with Cover Kit Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Manifold Assembly Intake Manifold SAI

1 1 2 1 5 1 1

6 DJ 1210 30 7 DH 1210 38 8 39 1674 04 9 DH 1110 12 10 39 2608 01

Insulator Rubber Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw

1 2 2 1 1

Refer Page No. 106 BS IV

BS IV

9 1

10

5A

11 2

8

11 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head

1

Refer Page No. 106

5

4

6

7

3 7 14

3

Front Wheel Direction

2 4

Brand ID: 001MC698

Plate No.: 3 BS IV

SAI System No.

9

1 2 3 4 5

3 12 2

10

4

8

16

Part No. PD PD PD PD DH

5822 5824 5824 5824 1021

00 00 01 02 74

Description

Qty. Remarks

SAI Unit Hose SAI Unit To Manifold Hose SAI Unit To Air Filter Hose SAI Unit To SAI Pipe Metal Pipe SAI

1 1 1 1

6 DH 1021 80 7 KA EG06 14 8 33 1410 08 9 JE 5810 39 10 JL 5810 66

Gasket Metal Pipe Flanged Bolt Clamp Band Clip Clamp SAI Pipe

1 2 2 1 1

11 12 13 14 15

Clamp Clip Swivel Spacer Grommet SAI Unit Sleeve SAI Unit Bolt

1 1 2 4 2

JL 5810 65 AA 1410 67 JD 1138 14 JD 1138 15 KA DQ06 30

15 16 KC GF06 06 Nut

1 13 14

5

2

11 5 7

6

Front Wheel Direction

2 6

Brand ID: 001MC698

Plate No.: 4 BS IV

Valve

9 4 2 8 1

Description

No.

Part No.

1 2 3 4 5

DK 1017 48 DK 1017 51 DK 1017 55 DG 1010 29 39 2017 19

Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm Assembly Cotter valve Seal valve stem

1 1 2 4 2

6 7 8 9

DK 1013 26 36 DS10 02 DH 1012 95 39 2440 11

Valve Repair Kit Valve Kit Wave washer Plain washer

1 1 2 4

Qty. Remarks

Refer Page No. 106 Refer Page No. 105

3

6

5

7

7

Front Wheel Direction

2 8

Brand ID: 001MC698

Plate No.: 5 BS IV

Camshaft / Tensioner

4

3

7

6

8

9

2

1

Description

No.

Part No.

1 2 3 4 5

39 2669 21 PD 5112 24 39 2542 20 39 2617 20 36 DH40 30

Ring ‘O’ Tension assly Camshaft Assembly Bearing Ball -15X42X13 Bearing Ball 6002 C3 Guide chain Kit

1 1 1 1 1

6 7 8 9 10

PD 5112 29 DH 1014 12 DH 1010 48 59 0400 31 JC 1010 35

Sprocket cam Driven Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain

1 1 1 1 1

11 12 13 14 15

DH 1013 92 JC 1010 34 39 1673 04 CS 1011 28 DD 1010 62

Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt

1 1 2 1 1

Qty. Remarks

Refer Page No.105

15

5 10

12 11

13 14

9

Front Wheel Direction

10 2

Brand ID: 001MC698

Plate No.: 6 BS IV

Cylinder and Piston

2

6

Description

No.

Part No.

1 2 3 4 5

DH 1010 16 39 2181 06 DH 1014 14 36 DJ40 08 DH 1016 71

Gasket Cylinder Pin dowel Damper Ring Set Piston Ring Snap

1 4 6 1 2

6 7 8 9

DH 1018 64 DK 1015 92 DD 1210 07 31 1210 06

Kit Cylinder Block / Piston Assly. Oil cooler pipe Bolt special Washer copper (Gasket)

1 1 2 4

Qty. Remarks

2

3 1

4 7

5

8 5 9

11

Front Wheel Direction

12 2

Brand ID: 001MC698

Plate No.: 7 BS IV

Crankshaft

13 5

8

4

9 6

1 12 3

No.

Part No.

1 2 3 4 5

JM 1010 08 39 2183 04 39 2165 11 31 1011 73 DS 1011 54

Description Crankshaft assly. comp. Bolt Plain washer Key woodruff Parallel key

Qty. Remarks 1 1 1 1 1

6 39 1931 20 Bearing Ball 7 36 DK00 07 Kit centrifugal over screw oil filter 8 39 2203 07 Parallel pin 9 36 DK00 38 Kit Gear Primary Drive & Driven 10 DH 1010 64 Body centrifugal oil filter

2 1 1 1 1

11 DH 1011 95 Nut primary drive 12 DH 1010 65 Cover centrifugal oil filter 13 DK 1012 48 Sprocket Camshaft Drive

1 1 1

Refer Page No. 106 Refer Page No. 106

11

2

7 10

13

Front Wheel Direction

14 2

Brand ID: 001MC698

Plate No.: 8 BS IV

Balancer & Balancer Idler Gear

1

12

10

3 2

8

9

Part No.

1 2 3 4 5

DH 1021 04 DH 1010 72 DH 1013 85 DJ 1011 34 39 2152 20

Description

Qty. Remarks

Body Balancer Assly. Bearing stopper Bolt stopper Gear Complete Balancer Idler Needle roller bearing

1 1 1 1 2

6 DH 1014 24 7 39 2557 17 8 39 1686 06 9 39 1620 11 10 52 DH01 77

Spring torsion Balancer Circlip ext. Dowel Pin Spring steel washer (Plain Washer) Balancer Idler Holder

2 2 2 2 1

11 12

Hex bolt with flange Bearing Balancer

3 1

39 1674 04 59 2000 28

11

5 7

No.

8

6 6 7 5

15

9

4

Front Wheel Direction

16 2

Brand ID: 001MC698

Plate No.: 9 BS IV

Transmission

1

5 2

4 4 5 7

8

4 5

6

10 17

19

15

14

3 12

9

16

11 22

18

21

23

No.

Part No.

1 2 3 4 5

PD 5510 33 39 2158 11 DK 1011 03 DH 1010 79 DH 1012 35

Description

Qty. Remarks

Shaft Input Trans Sub Assly Washer plain Gear 4th Drive Washer Spline External Circlip

1 1 1 3 4

DK 1011 02 DK 1011 04 DH 1010 84 DH 1020 13 9 39 2160 11 10 DK 1011 44

Gear 3rd Drive Gear 5th drive Gear 2nd drive Gear 2nd drive Plain washer Shaft Output Trans Sub Assly

1 1 1 1 1 1

11 12 13 14 15

39 2166 11 DH 1011 08 AA 1014 37 PD 5512 03 DH 1011 11

Washer Plain Gear 3rd Driven Screw Pre - Coated Gear 4th Driven Bush 1st driven

2 1 2 1 1

16 17 18 19 20

PD PD DH PD DK

Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket

1 1 1 1 1

6 7 8

BS IV

11 20 5 13

5512 5512 1013 5512 1012

01 04 19 02 45

21 DK 1013 52 ‘O’ Ring Sprocket Collar 22 DV 1010 48 Sprocket Drive 23 DJ 1010 63 Plate Drive Sprocket 17

Front Wheel Direction

1 1 1 18 2

Brand ID: 001MC698

Plate No.: 10 BS IV

Change Drum / Shift Fork No.

1

8

7

5

4 6

Part No.

1 2 3 4 5

DK DK DH DH DK

1011 1011 1011 1014 1017

59 60 46 93 32

6 7 8 9

39 2639 04 39 2606 07 DH 1021 89 DH 1014 96

Description

Qty. Remarks

Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Assly Drum Comp. Gear Shift

1 2 1 1 1

Bolt Socket Parallel pin Guide Gear Shifter Spacer

1 1 1 1

9

2

2 3

19

Front Wheel Direction

20

Brand ID: 001MC698

Plate No.: 11 BS IV

Gear Change Mechanism No. 1 2 3 4 13

14

6 12 8

11 5

10

13

15 17

1

16 7

21

Qty. Remarks

5

05 14 44 52 40 39

Lever comp. Gear Shifter Spring Gear Shift Spring Gear Shifter return Lever comp. change Lever Change Damper change pedal (Rear)

1 1 1 1 1 1

6 7 8 9 10

DG DH DK DK DH

87 93 25 53 94

Bolt Pivot lever Bolt Gear Shift drum Stopper Stopper Drum Spring gear shifter drum stopper Bolt shift change pre coated

1 1 1 1 1

Domed cap Nut Washer Oil Seal Damper Rod assly. Tie

1 1 2 1 1

1011 1013 1017 1012 1013

11 39 2228 15 12 39 2400 11 13 39 1998 19 14 31 1011 08 15 DV 1010 34

2

Description

DH 1017 DH 1017 DH 1011 52 DV00 DV 1010 DG 1013

9

4

Part No.

16 52 DV00 51 Lever Assly. Change 17 39 2354 04 Hex. Bolt / Flange

1 1

3

Front Wheel Direction

22

Brand ID: 001MC698

Plate No.: 12 BS IV

Engine Assembly & Crankcase RH

3

No.

Part No.

1

PD 5010 09 PD 5010 22 36 PD00 14 59 0500 02 AA 1014 37 DH 1018 96

2 3 4 5

3

8 2

6

6 39 2583 20 7 39 2601 20 8 39 2180 06 9 59 2000 27 10 DH 1014 87

Description

Qty. Remarks

Engine Assly Engine Assly Kit Assly Crankcase RH Stud Screw Pre - Coated Gasket Crankcase

1 1 1 2 1 1

Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB (Bearing NRB NK) Plate Stopper

1 1 2 1 1

BS IV Refer Page No.105

8 9

7 5 10 4

23

Front Wheel Direction

24

Brand ID: 001MC698

Plate No.: 13 BS IV

Crankcase LH

13 2

2 18

10

23 19

4

20

8

6 5

7

9

25

11

15 14

21

3

17

16 24

1 22

12

25

Front Wheel Direction

No.

Part No.

1 2 3 4 5

36 PD00 13 59 0500 02 DK 1010 94 39 2188 19 59 2100 06

Description

Qty. Remarks

Kit Assly Crankcase LH Stud Guide starter assly Oil Seal ‘O’ Ring

1 2 1 1 1

6 DK 1010 97 7 39 0752 01 8 39 2603 20 9 59 2000 06 10 39 2185 20

Damper C’ Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing

1 3 1 1 1

11 30 1010 14 12 39 2190 19 13 DH 1012 03 14 DH 1016 61 15 31 1011 06

Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe fitting Plug (Drain Bolt) Washer (Gasket For Drain Bolt)

1 1 1 1 1

16 DK 1013 80 17 KJ AB10 19 18 39 1677 04 19 39 2305 04 20 39 2448 11

Switch comp. (Neutral) ‘O’ ring Bolt Bolt Plain Washer

1 1 8 1 1

21 DJ 2010 21 22 39 2180 06 23 39 2181 06 24 DH 1013 85

Cable assly. (Battery to Earth) Hallow dowel pin Hallow dowel pin Bolt M6X16 (Neutral Switch)

1 2 2 1

Refer Page No.105

26

Brand ID: 001MC698

Plate No.: 14 BS IV

Cover Clutch

11

16 17

3 18 6

8 7

5

2 10 12

4

14

1

9

13 19

27

Part No.

1 2 3 4 5

36 DJ40 17 DH 1011 97 39 1041 19 DH 1011 41 DH 1011 42

Kit Assly Cl Cover Grommet Breather Oil Seal Rack Shaft clutch release

1 1 1 1 1

6 7 8 9 10

DK 1012 51 DG 1014 18 DS 1012 15 DS 1013 53 39 0999 06

Parallel pin Gauge Wire circlip Bolt Pin Dowel

1 1 1 10 2

11 12 13 14 15

DH DH DK DH DH

Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint ‘A’

1 1 1 1 1

Spring torsion clutch lever Washer NRB (Bering Needle) Decal Clutch Cover Holder Clutch

1 1 2 1 1

1010 1011 1014 1210 1210

18 54 80 11 12

16 DH 1015 44 17 39 2443 11 18 39 1990 20 19 DK 1017 38 20 DK 1013 38

15

Front Wheel Direction

Description

No.

Qty. Remarks Refer Page No.105

28

Brand ID: 001MC698

Plate No.: 15 BS IV

Cover Magneto

2

1

7

3

4

5

12 8

6

Description

No.

Part No.

1 2 3 4 5

52 PD01 35 DV 1010 42 39 1677 04 39 0999 06 52 PD01 09

Assly Cover Magneto Gasket Magneto cover Bolt Pin Dowel Assly Cover LH RR

1 1 8 2 1

6 7 8 9 10

DJ 1612 28 AP 1010 43 JE 5412 12 DH 1012 92 DH 1012 93

Gear Shift Label NR bearing Decal Magneto Cover Damper A Cover LH RR Plate Damper A Cover LH RR

1 1 1 1 1

11 12 13 14

DH JM JM DH

Damper B Cover LH RR Damper C Cover LH RR Plate Damper Cover LH RR Bolt

1 1 1 4

1012 1000 1000 1013

94 40 41 88

Qty. Remarks

13

14 9 11 10

29

Front Wheel Direction

30

Brand ID: 001MC698

Plate No.: 16 BS IV

Clutch Assembly No. 1 2 3 4 5

4 2 6

Part No. PD 5514 DK 1015 DH 1018 36 DK00 DK 1015

00 71 62 38 69

Description

Qty. Remarks

Clutch assembly comp. Spring Judder Clutch Center Kit Gear Primary Drive & Driven Plate Clutch pressure

1 1 1 1 1

36 PD00 55 DK 1015 65 PD 5514 39 8 PD 5514 27 9 DK 1015 74 10 39 2617 20

Friction Plate Kit Plate Clutch Plate Clutch Spring Clutch Bolt Bearing Clutch lifter thrust

1 4 4 5 5 1

11 DK 1015 12 DH 1011 DK 1010 13 DK 1011 14 DH 1016 15 DK 1016

Holder Clutch (Plate Clutch Lifter) Rack Clutch Push Clutch Lifter Rod Spacer Clutch Nut Primary drive lock Lever Assly. Clutch

1 1 1 1 1 1

Seat Judder Spring Nut Washer Bolt

1 1 1 1

Refer Page No.106

7

16

7 1

6 7

3

6

6 7

9

5 11 13

8 6 17

19

15

18

16 DK 1015 70 17 DH 1012 75 18 39 2200 11 19 39 1674 04

12 10 14

31

73 41 72 26 48 36

Front Wheel Direction

Modified-13.06.16

LH Thread

32 2

Brand ID: 001MC698

Plate No.: 17 BS IV

Oil Pump

4

Description

No.

Part No.

1 2 3 4 5

52 DH01 69 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35

Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter

1 3 1 1 1

6

39 2194 21

‘O’ Ring

1

Qty. Remarks

2

1

6

3

5

33

Front Wheel Direction

34

Brand ID: 001MC698

Plate No.: 18 BS IV

Carburettor No. 1 1

10

Part No.

2 3 4 5

PD 5812 PD 5812 36 PD00 DH 1211 DH 1211 DH 1210

15 17 34 68 73 57

6 7 8 9 10

JA 5812 33 DH 1211 62 36 PD00 33 DH 1211 67 DH 1211 70

Description

Qty. Remarks

Carburettor Assly. Carburettor Assly. Vacuum Piston Kit Idling Screw Kit Jet Needle(jn) “O” Ring

1 1 1 1 1 1

Screw Float Assly. Jet Kit Float Body Assly Kit Top Cap Assly Kit

2 1 1 1 1

BS IV

12

4

9 13 3 11 7

5

11 DH 1211 69 Pilot Screw 12 DJ 1210 59 Plunger Assembly 13 DH 1210 93 Needle Assembly

1 1 1

2 6 6

35

Front Wheel Direction

36

Brand ID: 001MC698

Plate No.: 19 BS IV

Silencer Assembly

5 3 4 16

16 8

14

15

9 13

9

7 8

16

16

1 10

2

Description

No.

Part No.

1 2 3 4 5

YP D020 01 JM 1010 27 DG 1014 17 DG 1012 85 39 2228 15

Silencer without Shields Shield Exhaust Rear Gasket Exhaust Bolt Domed cap Nut

1 1 1 1 2

6 7 8 9 10

39 1225 15 DG 1012 49 PD 5911 00 DG 1014 19 DG 1611 24

Nut flanged Washer Washer Shield Bushing Rubber Damper

1 1 4 2 1

Plain Washer Bolt Guard Muffler Shield Exhaust Front Shield Exhaust Rider

1 1 1 1 1

Exhaust chamber Exhaust chamber

6

Shield Mounting

11 39 2492 11 12 39 2754 04 13 PD 2312 04 14 JM 1010 22 15 PD 5910 23

16 PD 5911 01 Truss Screw

Qty. Remarks

Shield Mounting

6

37

Front Wheel Direction

38

Brand ID: 001MC698

Plate No.: 20 BS IV

Air Cleaner No. 1

7 8

12

1

Part No.

2 3 4 5

PD PD DG DG DV DG

5810 5810 1210 1210 1010 1210

13 33 10 12 59 14

6 7 8 9 10

PD 5810 09 JM 1010 17 DG 1210 20 DG 1210 23 39 2044 01

Description

Qty. Remarks

Air Filter Assly. Air Filter Assly. Element Air filter Gasket Air filter Tube Drain Air Filter Plate Element

1 1 1 1 1 1

Tube Breather Connecting tube Tube Drain Flame Arrester Screw

1 1 1 1 5

Screw Clamp Clamp Plug

5 2 1 1

BS IV

6

12 4 12 9 10

11 39 2044 01 12 JK 5110 02 13 DG 1210 02 14 DS 1211 26

11

2

5

3

39

Front Wheel Direction

40

Brand ID: 001MC698

Plate No.: 21 BS IV

Magneto, CDI, Spark Plug & H.T. Coil

10

16

11 16

9

15

7

15 12

8

Part No.

1 2 3 4 5

JC 1110 28 PD 3510 02 39 1674 04 DH 1013 81 DH 1011 99

Rotor Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness)

1 1 1 2 1

6 7 8 9 10

DH 1013 DG 1110 PD 3512 DH 1110 PD 3512 PD 3512

80 08 15 13 20 35

Screw Pan head Spark plug C.D.I Assly. / Damper Grommet Spark Plug cap H.T. Coil With Cable LH H.T. Coil With Cable LH

1 2 1 2 1 1

DH AP PD PD PD DD

16 12 02 04 05 12

Grommet Sleeve Spark Plug Cap Spark Plug Capacitor with bracket Regulator Voltage Regulator DC 3 Phase Grommet H.T. Cable

1 2 1 1 1 2

H.T. Coil With Cable RH H.T. Coil With Cable RH Bolt Bracket HT Cable Cover Regulator Bolt Flanged

1 1 2 1 1 1

6 12

5

17

3

9 14

1

13

4

7 19

18

2 14A

20

41

Front Wheel Direction

Description

No.

11 12 13 14 14A 15

1110 1110 4020 4020 4020 1110

16 PD 3512 22 PD 3512 37 17 39 19500 4 18 PD 5111 29 19 PD 1138 07 20 KA EA06 10

Qty. Remarks

BS IV

AHO Model

BS IV BS IV BS IV BS IV

42

Brand ID: 001MC698

Plate No.: 22 BS IV

Starter Motor & Starter Assembly

12 11 14

3 13

7

9

1 2

6

10 4

8 18

No.

Part No.

1 2 3 4 5

36 DK00 76 DK 1016 05 JC 1011 14 DH 1015 81 DH 1013 85

Description

Qty. Remarks

Body comp. starter clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt

1 1 1 1 1

6 DK 1011 76 7 DH 1011 72 8 JC 1011 15 9 59 2000 07 10 39 0972 04

Shaft starter counter Collar starter counter Gear comp. starter counter assly. Needle roller bearing Bolt socket M6

1 1 1 1 3

11 DH 1110 DH 1111 12 DS 1013 13 52 DH01 14 DH 1013 15 36 DK00

Starter Motor Starter Motor Assembly - 325 W Bolt Cover starter motor Slotted c’sunk screw Kit Spring comp st. clutch

1 1 2 1 1 1

84 15 53 53 89 77

Stopper plate For stopper plate

16 5 15

43

Front Wheel Direction

16 DH 1011 63 Roller 17 36 DK00 45 Molicoat grease 18 39 0849 14 Star Washer

5 1 3

N.I.

44

Brand ID: 001MC698

Plate No.: 23 BS IV

Frame & Frame Fittings No.

Part No.

1

PD 1110 36 PD 1110 41 PD 1510 06 59 0400 05 36 DV00 07 DG 1810 48 DK 1810 75

2 3 4 5

3 5 2

Description

Qty. Remarks

Frame Assembly comp. Frame Assembly Cap Steering Bolt With Washer M16 x 28L Steering Cone Kit Nut Steering Nut

1 1 1 1 1 1 1

BS IV

Ball Steel Damper Bracket Throttle Cable Routing Screw Truss

39 2 1 1

BS IV BS IV

BS IV BS IV Refer Page No.106

6

6 30 1012 36 7 DF 1411 28 8 PD 1138 14 9 KB UC06 14

4 1 6

7

8

45

Front Wheel Direction

46

Brand ID: 001MC698

Plate No.: 24 BS IV

Frame Fitting

1

3 4

5

Description

No.

Part No.

1 2 3 4 5

59 0400 42 JM 1610 03 39 1970 15 JM 1610 02 39 1967 04

Bolt, Flanged Bracket, Engine Mtg. Front RH Hex Nut Bracket, Engine Mtg. Front LH Bolt

1 1 11 1 4

6 6A 7 8 9

JM 1610 23 PD 1134 13 59 0400 43 PD 1134 10 PD 1134 11

Bracket, Engine Bracket, Engine Bolt, Allen Bracket, Engine Bracket, Engine

1 1 1 1 1

10 39 2455 04 11 39 2157 04 12 DG 1611 54 13 DG 1611 65

Bolt Bolt Cap, Pivot Cap, Tool case

Qty. Remarks

2 16

Rear Rear Top LH Top RH

BS IV

18 9 3 10 13

4 1 2 1

8 11

7 12 6

6A

47

Front Wheel Direction

48

Brand ID: 001MC698

Plate No.: 25 BS IV

Swing Arm No.

5 10

9

10

3 10

Part No.

1 2 3 4 5

PD JM DG JM DG

6 7 8 9 10 11 12

1220 1710 1710 1710 1710

00 04 15 03 16

Description

Qty. Remarks

Arm Comp. Swing Cap chain Adjuster Shaft Swing Arm Adjuster Chain Sleeve

1 2 1 2 2

DG 1710 34 39 1053 15 DG 1710 22 DG 1710 18 DG 1710 19

Guard, Chain Nut - Hexagon With Flange - M14 Nut Bearing Needle Seal Oil

1 1 2 2 4

39 1997 15 39 1224 11

Nut Hex small Washer Plain small

2 2

9 5 7

10

1

6

12 4

11 2

49

8

Front Wheel Direction

50

Brand ID: 001MC698

Plate No.: 26 BS IV

Rear Shock Absorber No.

6 1 7

5

Part No. 1220 1710 1710 1710 1710

05 35 37 36 39

Description

1 2 3 4 5

PD DG DG DG DG

Rear Shock Absorber Collar, shock Absorber Damper, Lower Damper, Upper Nut cap

6 7 8

DG 1710 25 Washer 39 1829 12 Spring Washer DG 1710 38 Bolt Flanged

Qty. Remarks 2 2 2 2 2 2 2 2

4 7 6

5

8

3 2

8

51

Front Wheel Direction

52

Brand ID: 001MC698

Plate No.: 27 BS IV

Foot Rest

2 6

Description

No.

Part No.

1 2 2A 3 4 5

DV 1610 46 PD 1130 00 PD 1130 03 PD 2312 06 39 2204 04 JM 1610 37

Holder Step Front LH Footrest Rider LH - Avenger Rubber Rider Step Guard Step LH Bolt Flanged small Holder Step Front RH

1 1 2 1 1 1

6 7 8 9 10

PD 1130 36 PD00 DG 1611 DG 1611 36 DV00

Footrest Rider RH - Avenger Kit Hardware Holder Step Front Bolt socket Pin Spring LH

1 1 2 2 1

11 12 13 14 15

DG 1611 47 39 1937 17 DG 1611 89 PD 1130 02 PD 1130 04

Spring RH Circlip Pin Step Rubber Rear Rubber Main Step

1 2 2 2 2

Holder Step Rear RH Bracket Pillion Step Holder With Stud Washer Split Pin Guard Step RH Bolt

2 2 2 2 1 1

Qty. Remarks

1 9

10

11

23

12 2

01 60 53 45 05

2A 5

23

8

3 4

16

13

19 16 52 DV 00 24 PD 1130 10 17 DG 1611 50 18 39 0146 08 19 PD 2312 05 20 39 2204 04

17 14

15

18

22 DG 1611 53 Bolt Socket 23 KA CF06 12 Bolt

53

Front Wheel Direction

2 4

54

Brand ID: 001MC698

Plate No.: 28 BS IV

Mudguard - Front & Rear No.

11

Part No.

1 2 3 4 5

DG DG DG DP DG

1612 1612 1611 1611 1611

67 06 10 45 08

6 7 8 9 10

39 1943 04 DG 1611 13 KC GA06 06 DZ 1612 65 PD 1814 01

Description

Qty. Remarks

Flap Stay rear fender Bolt Number Plate Damper

1 1 2 1 1

Hex. head Bolt Bolt Hex. Nut Bkt. Rear Number Plate Damper Rear Mud Guard

2 4 2 1 1

5

7

10

3 9

11 52 Dg02 68 Fender Rear

1

2 4

8

6 1

55

Front Wheel Direction

56

Brand ID: 001MC698

Plate No.: 29 BS IV

Side Stand & Center Stand Assembly No. 1 2 3 4 5

3 2

4

5

5

DV DG DG DD DV

1610 1612 1611 1610 1610

Description Side Stand Spring Bolt Lock Nut Stand Centre

1 1 1 1 1

DG 1612 30 39 0797 08 DG 1611 24 DV 1610 60 DG 1612 19 10 39 2423 11

Shaft Stand Pin Cotter Damper Spring Spring Plain washer

1 1 1 1 1 1

11 DG 1612 76 Damper Side Stand

7

Qty. Remarks

17 19 29 71 33

6 7 8 9

1

Part No.

BS IV

1

6 11

57

9

8

Front Wheel Direction

58

Brand ID: 001MC698

Plate No.: 30 BS IV

Tyre, Tube & Wheel Rim No. 1 1A 2 2A 3 4 5 5A

1/1A

3

5/5A

6/6A

4

Part No. DG 1510 PD 1310 DG 1510 PD 1312 DG 1510 DG 1510 52 PD01 PD 1310

97 04 70 11 21 71 50 07

Description Tyre Front Tyre Front Tubeless 90/90-17 49P Tyre Rear Tyre Rear Tubeless Rear 130/90-15 66P Tube for Tyre Front Tube for Tyre Rear Wheel Front 1.85X17 Wheel Front Tubeless

6 52 PD01 51 Wheel Rear 2.50X15 6A PD 1312 18 Wheel Rear Tubeless 7 DK 1510 26 Valve

Qty. Remarks 1 1 1 1 1 1 1 1

BS IV-Tubeless

1 1 2

BS IV-Tubeless BS IV-Tubeless

BS IV-Tubeless BS IV-Tubeless

2/2A

7

59

Note : Tyre & Tube are not supplied through BAL spare parts.

Front Wheel Direction

60

Brand ID: 001MC698

Plate No.: 31 BS IV

Front Hub

1 8 7 6 6

Description

No.

Part No.

1 3 4 5

DG 1510 06 JC 1510 20 DH 1710 19 DG 1510 04

Axle, Front Case Meter Housing W/O Sensor Nut Collar

1 1 1 1

6 7 8 9

KP BC62 02 DG 1510 05 DG 1510 07 DG 1510 08

Ball Bearing Seal oil Collar Front Axle Washer

2 1 1 1

Qty. Remarks

5

4

61

9

3

Front Wheel Direction

62

Brand ID: 001MC698

Plate No.: 32 BS IV

Rear Hub - Alloy Wheel No.

19

20

17 2

5 21

7

3

1 2 3 4 5

16

Part No. PD PD DG DG DG

1312 1318 1510 1510 1510

12 10 96 59 60

15 13

1

Qty. Remarks

Coupling Panel Brake Rear Shoe Brake Rear (Pair) Cam Brake Lever Brake Cam

1 1 1 1 1

JM 1510 05 30 1510 05 30 1510 76 JL 1312 32 9 PD 1312 12 10 36 PD00 09

Axle Rear Indicator Brake Shoe Damper Rear Hub Shock Damper Rear Hub Shock Coupling Rear Hub Chain - Sprocket - Kit

1 1 1 1 1 1

11 12 13 14 15

DV 1510 06 30 1510 82 KP BC62 02 DG 1510 95 DG 1510 58

Nut Flanged lock Seal Oil Bearing Ball Joint Chain Spring Brake Shoe

6 1 1 1 1

16 17 18 19 20

30 1510 69 DH 1710 19 DG 1510 85 DG 1510 62 DG 1510 08

Spring Brake Shoe Nut Collar Rear Brake Drum Collar Rear Axle Washer

1 1 1 1 2

21 22 23 24 25

39 1069 01 KP BC60 04 KP BC63 02 DG 1510 65 DG 1510 68

Screw Bearing Ball Bearing Ball Sleeve Bolt

1 1 1 1 6

6 7 8

4

Description

BS IV Refer Page No.105

23 24 18 9

14

8

12

22 25

6 11

63

10

Front Wheel Direction

Deleted

To be confirm

64

Brand ID: 001MC698

Plate No.: 33 BS IV

Rear Brake Pedal No.

Part No.

Description

Qty. Remarks

4

1

11 10

9 12,14

7

15

5,6

8

2 3

13

17 16

19

20

21 18

65

23

1 JM 1610 37 Stay RH assly. 2 KA AC06 30 Hexagon head bolt M6X1 3 39 1513 15 Hexagon Nut-M6X1 4 JM 1910 11 Lever Brake 5 39 0805 11 Washer

1 1 1 1 1

6 7 8 9 10

LE C000 01 JM 1910 12 JM 1910 13 DG 1910 51 39 1211 11

Circlip E type Spring Rear brake cable Pin Washer Plain

1 1 1 1 1

11 12 13 14 15

39 0146 08 PD 2312 05 KB UA06 12 LB U000 08 JM 1910 14

Slip Pin Guard Brake pedal Mushroom Head screw - M6-L12 Mushroom Head screw - M6-L4 Spring Brake Switch

1 1 1 1 1

Torque Rod Bolt Torque Rod Nut Washer Spring Washer Plain

1 1 1 1 2

16 PD 1220 03 17 PD 1220 04 18 39 0694 15 19 39 0789 12 20 39 1540 11

21 39 0807 08 Pin Snap 22 39 1225 15 Hex Nut 23 DG 1910 49 Bolt

22

Front Wheel Direction

2 1 1

66

Brand ID: 001MC698

Plate No.: 34 BS IV

Front Master Cylinder No.

8 3 10 11

5

5 9

12 15

4

2

1

14 1A 13

Part No.

Description

1 1A 2 3 4 5

36 PD00 36 PD00 PD 1318 DV 1910 36 PD00 DJ 1910

50 51 08 07 54 26

Major Kit - Master Cylinder Minor Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Kit Washer Copper

1 1 1 1 1 4

6 7 8 9 10

DJ DJ DJ DJ DJ

27 28 29 30 31

Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw

1 2 1 1 2

11 12 13 14 15

DJ 1910 34 DJ 1910 35 36 PD00 53 DJ 2011 09 DH 1910 62

Reservoir Cover Diaphragm Kit Master Cylinder Seals Front brake switch Oil Window Kit

1 1 1 1 1

1910 1910 1910 1910 1910

16 PD 1318 07 Master Cylinder 5

Qty. Remarks

1

7 6

67

Front Wheel Direction

68

Brand ID: 001MC698

Plate No.: 35 BS IV

Front Brake - Caliper & Disc No. 1 2 3 4 5

5 6

7

8

2

Part No. PD 1318 PD 1318 PD 1318 DG 1510 36 PD00

04 06 03 88 49

Description Disc, Front Caliper Assly. Front Bolt, Disc Plate Bolt Flanged Anker Pin Kit

Qty. Remarks 1 1 6 2 1

6 36 PD00 48 Kit Caliper Mini 7 DJ 1510 70 Bleeder Cap 8 JW 1318 07 Disc Pad Set 9 36 JF00 16 Minor Kit - Caliper 10 36 JF00 15 Major Kit - Caliper

1 1 1 1 1

11 DH 1510 39 Bolt - Flange :- Pre-coated (M8)

2

Caliper Mounting

9 3

1 10

69

Front Wheel Direction

70

Brand ID: 001MC698

Plate No.: 36 BS IV

Handle Bar Assembly

16 15

2 9

14 19

13 12 18

11 1

30

17 20

33

31

26

8 27

32

29

22

23

31

21 7

6

10

21A

4

25 28 24

2 23

5

71

Front Wheel Direction

Description

No.

Part No.

1 2 3 4 5

PD 1510 00 DJ 1810 11 DG 1810 69 PD 1510 03 PD 1138 03

Handle Weight, Handle Plate Upper Bracket Bracket Speedo Cable

6 7 8 9 10

PD PD PD PD PD

Holder Handle Upper Holder Handle Lower LH Holder Handle Lower RH Grip RH Grip LH

1 1 1 1 1

11 12 13 14 15

DG 1910 10 DG 1910 12 DG 1910 10 DG 1910 13 30 1910 24

Lever Assly. Grip Clutch LH Lever Grip Lever Assembly Grip LH Bolt Clutch Lever Screw cable Adjust

1 1 1 1 1

16 30 1910 17 17 DG 1910 14 18 39 1995 01 19 39 1993 04 20 DG 2010 30

Nut Cable Adjust Lock Nut Lock Screw CSK Cross Bolt Upset Clutch Switch

1 1 2 1 1

21 21A 22 23 24 25

Control Switch RH Control Switch RH Control Switch LH Bolt - Hexagon Socket Head Cap - M6 Nut Cap Damper

1 1 1 2 2 4

1510 1510 1510 1610 1610

01 04 05 04 01

PD 4014 01 PD 4014 09 PD 4014 04 39 2427 04 DG 1810 87 DG 1810 54

Qty. Remarks

-

1 2 1 1 1

AHO Model

72

Brand ID: 001MC698

Plate No.: 36 BS IV

Handle Bar Assembly No.

16 15

2 9

14 19

13 12 18

11 1

30

17 20

33

31

26

31

Description

Qty. Remarks

26 39 1953 04 27 39 1952 04 28 39 0789 12 29 PD 2316 04

Bolt Flanged small Bolt Flanged small Washer spring Mirror Assembly LH (Plastic Housing)

2 4 2 1

30 31 32 33 35

Mirror Assembly RH (Plastic Housing) Mirror Rubber boot Nut Mirror LH Nut Mirror RH Lever Boot - Clutch Lever

1 2 1 1 1

PD JM JM JM JM

2316 2210 2210 2210 1910

05 04 05 06 10

N.I.

8 27

32

29

22

23

Part No.

21 7

6

10

21A

4

25 28 24

2 23

5

73

Front Wheel Direction

74

Brand ID: 001MC698

Plate No.: 37 BS IV

Front Fork No.

37

17 10

2

31

8 34

29

20 23 18

27

12 9

38 26

27

39

30

30 24 22 21 19 14

11

32

Description

Qty. Remarks

1 2 3 4 5

PD DG PD PD DV

1210 1810 1210 1210 1810

07 34 09 10 13

Front Fork Grommet, Hose Clamp Tube Outer LH Tube Outer LH Fork Pipe Inner

1 2 1 1 2

6 7 8 9 10

DG DG PD PD PD

1810 1810 1812 1210 1510

14 15 16 15 03

Spring Front Fork Seat Fork Spring Bracket Fork Cover Under Bracket Assly Holder Fork Upper

2 2 1 1 1

15 28

22

24 21 14

7 6

7 6

11

25

19

4 3

5

33 16A 16

Part No.

13

5 13 16

27

36

11 DG 1810 22 Ring, Oil Seal Stopper 12 39 1943 04 Bolt Flange 13 DG 1810 11 Bushing - Front Fork, Inner Pipe 14 DG 1810 13 Bushing - Front Fork, Outer Tube 15 39 1950 04 Bolt Flanged small

2 3 2 2 2

16 16A 17 18 19 20

KA CF08 30 30 1810 26 DG 1810 85 DG 1810 03 DG 1810 24 DG 1810 05

Bolt, Fork Cylinder Gasket Nut, Cap Washer Spacer Race, Steering Stem Bearing

2 2 2 1 2 1

21 22 23 24 25

DG DG DG DG PD

Seal Oil, Fork Outer Tube Ring 'O' Fork Top Seal Oil, Steering Stem Seal, Fork Outer Tube Leg Assly. RH

2 2 1 2 1

35

75

Front Wheel Direction

1810 1810 1810 1810 1210

23 26 04 21 12

76

Brand ID: 001MC698

Plate No.: 37 BS IV

Front Fork No.

37

17 10

2

31

8 34

29

20 23 18

27

12

Part No.

26 27 28 29 30 30A

PD DG DG DG DG DG

1210 1810 1810 1810 1810 1810

11 36 06 08 25 26

31 32 33 34 35

DP 1611 44 DG 1810 41 36 3140 04 DG 1810 40 PD 1210 06

Description

Qty. Remarks

Leg Assly. LH Bolt Bolt Socket Bolt Bolt Fork Top O Ring

1 4 2 2 2 2

Plate Number Front Clamp S’ cable clamp Front Fork oil Bottle 160ml Clamp Bellow

1 1 1 2 2

9 38 26

27

39

30

30 24 22 21 19 14

11

32

15 28

22

24 21 14

7 6

7 6

11

25

19

36 PD 1210 14 Clamp Bellow 37 DG 1810 99 Bracket Front Number Plate 38 DG 1810 28 Cylinder Complete Fork

2 1 2

4 3

5

33 16A 16

13

5 13 16

27

36 35

77

Front Wheel Direction

78

Brand ID: 001MC698

Plate No.: 38 BS IV

Fuel Tank

21 6 29

4 10 12 16 18

26

5

13

19 1

Part No.

1 2 3 4

DG 1410 20 PD 1710 08 DJ 1410 56 PD 1716 01 PD 1716 12 DG 1410 59

5

2

9

No.

20

14

7

14

15

3

32

Description Bracket Fuel Tank Cover Cover Fuel Tank Satin Black Fuel Cock Assly. Cap Tank Fuel Cap Tank Fuel Trim

Qty. Remarks 1 1 1 1 1 1

6 39 2179 24 Washer 7 PD 1710 03 Collar 8 DG 1410 28 Clamp 9 DG 1410 43 Clamp, Tube 10 30 1410 31 Ring 'O'

2 2 1 1 2

11 30 1410 39 12 DG 1410 24 13 DG 1410 25 14 30 1410 26 15 DG 1410 19

1 2 2 2 2

Ring 'O' Fuel Tap Packing Plug Damper Damper Fuel Tank Damper

BS IV

11 8 23 17

28 34 33

79

27

24 25

Front Wheel Direction

16 DG 1410 26 Bolt 17 DG 1410 29 Tube 18 DG 1410 27 Washer 19 39 1912 04 Bolt Flanged 20 39 1913 04 Bolt Flanged

2 1 2 2 2

21 39 0761 01 22 PD 1710 08 23 PD 4026 04 PD 4026 07 24 30 1410 28 25 30 1410 32

2 1 1 1 1 4

Screw Pan Cross Cover with fuel gauge Fuel gauge sender Fuel Level Sensor Gasket Tank Unit Bolt for tank Unit

BS IV

80

Brand ID: 001MC698

Plate No.: 38 BS IV

Fuel Tank No.

26 PD 4026 06 PD 4026 09 27 DJ 1410 06 JM 1410 09 28 30 1410 15 29 52 PD01 17 30 PA 4010 18

21 6 29

4 10 12 16 18

26

2

9

20

14

Description Fuel gauge (Meter) Fuel Gauge And Tell Tale Indicator Fuel Cock Tube Fuel Pipe Clip for Tube Cover Assembly With Fuel Gauge LED Bulb

31 GF 2010 50 Bulb 12V, 1.7 W 32 PD 1710 23 Damper Tank Resting 33 DD 1412 27 Bolt Fuel Cock Mounting 34 39 0740 11 Washer

5

13

19 1

Part No.

Qty. Remarks 1 1 1 1 1 1 4 1 1 2 2

BS IV

N.I. N.I.

7

14

15

3

32

11 8 23 17

28 34 33

81

27

24 25

Front Wheel Direction

82

Brand ID: 001MC698

Plate No.: 39 BS IV

EVAP Mechanism

16

Description

No.

Part No.

1 2 3 4 5

PF 1710 30 PD 1716 04 JY 1138 42 PD 1716 03 PD 1716 11

Canister Tube Y Connector To Canister Connector Y Shape Tube Inline Connector To Y Con. Tube Y to Drain

1 1 1 1 1

6 7 8 9 10

PD PD PD JH JG

Tube Canister to Purge Valve Tube Purge Valve To Carburettor Valve Purge Grommet Purge Valve Connector Tube EVAP

1 1 1 1 1

11 12 13 14 15

JH 1710 25 PD 1716 09 JY 1718 25 PD 1716 02 JY 1710 90

Tube Canister Drain Tube Canister Breather Plug Fuel Drain Tube Tank To Inline Connector Spring Band Clamp 13x12

1 1 1 1 6

16 17 18 19

JG 1710 29 JY 1710 70 DG 1210 40 PD 1138 02

Spring Band Clip 10 Mm Spring Band Clamp 9 X8.4 Spring Band Clamp 15x10 Strap Canister Mounting

3 3 1 1

Qty. Remarks

14

15 10

9 2

17

1716 1716 1716 1710 1710

05 06 16 48 86

6 7

4 15

15

3

8 16 16

17

18

1

12

19

5

17 11 13

83

Front Wheel Direction

84

Brand ID: 001MC698

Plate No.: 40 BS IV

Seat / Grip Frame Rear / Cover Grip Frame

15 8 1

4 6

16 11 13 3

5 18

1

12

21

Part No.

1 2 3 4 5

PD 1910 02 PD 1910 01 39 1942 04 39 1949 04 PD 2314 12

Seat Assly. Washer Nylon Bolt Flanged Bolt Flanged Small Nail

1 1 2 1 4

6 7 8 9 10

KB UF06 14 PD 1812 12 PD 1812 15 PD 2314 01 PD 1812 14

Screw Truss Cover Grab Rear LH Side Plate Grip RH Grab Rear Side Plate Grip LH

4 1 1 1 1

Qty. Remarks

11 PD 1812 13 Cover Grip Rear RH 12 PD 2314 02 Grip frame LH 13 PD 2314 03 Grip frame RH

1 1 1

15 16 17 18 20

4 4 4 1 1

9

16

15

Description

No.

17

KD BA06 13 39 1952 04 LA C000 90 DG 2110 06 PD 2314 11

Washer Plain Bolt flanged Small Bolt flanged Seat Damper Cap Grab Rail RH

21 PD 2314 04 Cap Grab Rail LH

1

7 10

20

6 21

85

Front Wheel Direction

86

Brand ID: 001MC698

Plate No.: 41 BS IV

Speedometer No. 1 2 3

Part No.

Description

PD 4024 00 Meter Assly. DV 1810 08 Bracket Speedo 39 1953 04 Bolt

Qty. Remarks 1 1 2

N.I. N.I.

1

87

Front Wheel Direction

88

Brand ID: 001MC698

Plate No.: 42 BS IV

Cables

2

12

No.

Part No.

1 2 3 4 5

30 1910 35 DK 2010 98 JM 1910 13 DV 1910 02 DV 1910 04

6 39 0146 08 7 30 1910 36 8 39 1211 11 9 DG 1910 50 10 DG 1910 51

4

5

Description

Qty. Remarks

Spring, Brake Rod Cable- Speedometer Cable Brake Cable Clutch Cable Throttle

1 1 1 1 1

Pin Cotter Nut Brake Rod Washer Plain Pin Brake Rod Pin

1 1 1 1 1

10

6

3 9 1 8

89

7

Front Wheel Direction

90

Brand ID: 001MC698

Plate No.: 43 BS IV

Side Covers / Chain Cover

1 5 7

5 5

Description

No.

Part No.

1 2 3 4 5

DG 1612 20 DG 1611 20 DG 1611 21 39 1076 01 DG 1611 17

Cover - Side Right Hand Front Case Chain Screw Tapping Screw Screw

1 1 3 2 3

6 7 8 9

31 1610 78 DG 1611 18 DD 1610 22 DG 1612 25

Washer Grommet Damper Damper

2 2 2 1

Qty. Remarks

7 8 9 8 6

4 4 6 2

3 3

91

3

Front Wheel Direction

92

Brand ID: 001MC698

Plate No.: 44 BS IV

Guards No.

Part No.

1 PD 2312 01 2 PD 2312 02 3 39 1940 04 4 KA DU08 40 5 KA DU08 55

2

Description Guard Sari Guard- Front Bumper Bolt Flanged Bolt Flanged Bolt Flanged M8

Qty. Remarks 1 2 4 1 2

2

3

3 5

5 4

93

1

Front Wheel Direction

94

Brand ID: 001MC698

Plate No.: 45 BS IV

Head Light

1 2 21 15

Description

No.

Part No.

1 2 3 4 5

YP D020 02 DG 2010 66 39 0790 12 YP D030 01 30 2010 33

Head lamp Without Bulb Screw Pan Cross Spring Washer Head Lamp Housing - Lumax Washer

1 1 2 1 2

6 7 8 9 10

YP D010 DG 2010 DG 2010 DG 2010 DG 1910

09 69 43 70 64

Cap for Head lamp-Lumax Screw Focus Adjust Screw Nut Nut Flanged

1 2 2 1 1

11 12 13 14 15

DG PD DG DG DG

57 14 72 12 73

Collar Bulb H4 Blue Tinge- 55/60W Spring Focus Adjust Clamp Harness Tube

2 1 2 1 2

Qty. Remarks

7 9 13 20

14 10

4 3

10

2010 4010 2010 2010 2010

For Head Light Mtg.

11 5 8 18

1 12

6

16 39 2029 04 Bolt Flanged 17 YP D010 08 Harness Head Lamp18 30 2010 29 Lamp 12V - 4W 19 YP D020 03 Rim Headlight 20 YP D020 04 Reflector Headlight

2 1 1 1 1

17

95

Front Wheel Direction

96

Brand ID: 001MC698

Plate No.: 46 BS IV

Tail Light / Reflector Reflex No.

6 7 9

1

Part No.

1 2 3 4 5

DG PD DG DG DG

6 7 8 9 10 11

2010 4010 2010 2010 2010

75 01 49 50 76

Description

Qty. Remarks

Gasket Tail Lamp Lens Tail Lamp Assly. Lens Tail Lamp- Red Lens Tail Lamp- Clear Screw Tapping

1 1 1 1 2

DG 1910 64 31 2010 01 AA 2012 27 DG 2010 15 JG 4010 36

Nut Flanged Collar Lamp 12V - 21/5W Damper Reflector Reflex

3 3 1 3 1

39 1972 15

Nut Flanged

1

8 3

4

11 10

97

2 5

Front Wheel Direction

98

Brand ID: 001MC698

Plate No.: 47 BS IV

Indicator Light

4

4

2

1 6

7

6

Description

No.

Part No.

1 2 3 4 5

PD 4010 04 PD 4010 05 PD 4010 06 39 1971 15 39 1225 15

Indicator Assly FR. LH Indicator Assly FR. RH Indicator Assly Rear. LH Nut Cap Nut Flanged

1 1 1 2 2

6 31 2010 01 7 39 1950 04 8 PD 4010 07 9 GH 2010 12 10 YP D010 10

Collar Bolt Flanged Small Indicator Assly Rear RH Lamp 12V-10W Lens Signal Light

2 2 1 4 4

Qty. Remarks

8 7

11 DG 2010 77 Screw Signal Light 12 DG 2010 78 Washer Signal Light Light

8 8

10

3 5

9 12 5

99

11

Front Wheel Direction

100

Brand ID: 001MC698

Plate No.: 48 BS IV

Electrical Equipment

9A 3

Description

No.

Part No.

1 2 3 4 5

PD 4016 01 39 1912 04 30 1910 48 PD 1810 00 31 2010 21

Horn Bolt Flanged Band Battery Box Clamp wiring harness

1 2 2 1 1

JF 4018 03 PD 4022 12 PD 4022 26 PD 4022 35 8 DV 2010 16 9 DS 2010 25 9A DT 4020 06 10 DV 1610 36

Battery 4 Ah VRLA Wiring Harness Wiring Harness Wiring Harness Starter Relay Assly. Flasher Light Control Module Band Battery Bracket

1 1 1 1 1 1 1 1

11 12 13 14 15

Mat Battery Fuse 10A Spring Rear Brake Switch Fuse 15A Cable Assly. (Motor to St. Rly.)

1 2 1 2 1

16 PD 4022 13 Cable Assly. (Battery to Earth) 17 DG 2010 61 Rear Brake Switch 18 JD 4022 17 Band (L 150)

1 1 2

Qty. Remarks

8 6 7

18 7 12

14

5

2

17 9 13

1

4 6 10

15

16

DG AK JM AP PD

2010 2010 1910 2010 4022

27 12 14 25 14

BS IV AHO Model

AHO Model

11

101

Note : Battery is not supplied through BAL spare parts.

Front Wheel Direction

102

Brand ID: 001MC698

Plate No.: 49 BS IV

Ignition Switch & Control Switch No. 7

3

1 2

10

13

8 11

12 4

5

Part No.

Description

1 2 3 4 5

DG DG PD PD DG

1810 1410 4014 2326 2210

55 17 00 03 09

Cap, Steering Lock Rotor, Lock, Tank Cap Switch Assly. Ignition Lock Assly Steering Lock Assly Helmet

1 1 1 1 1

6 7 8 9 10

DG PD DG DG DG

1611 2326 1810 2210 2010

68 02 57 10 23

Lock Assly Side Cover Lock Set (5 in 1) Screw Screw Plug

1 1 1 1 1

11 12 13 14 15

DG 1810 58 DG 1810 59 39 1975 04 PD 4014 04 PD 4014 01

Washer Wave Spring Steering Lock Bolt Socket Control Switch LH Control Switch RH

1 1 1 1 1

16 DG 2010 30 Clutch Switch 17 DJ 2011 09 Front Brake Switch

6

Qty. Remarks

1 1

9

14

103

15

Front Wheel Direction

104

Brand ID: 001MC698

Plate No.: 50 BS IV

Tool Kit & Wind Shield Kit No. 1 2

Part No.

Description

JM 2210 03 Tool Kit 52 JM00 18 Wind Shield Kit

Qty. Remarks 1 1

1

2

105

Front Wheel Direction

106

Brand ID: 001MC698

Plate No.: 51 BS IV

Painted Parts and Decals No.

Part No.

Description

Qty. Remarks

1 1 5

2/3

PD01 Pd03 PD03 PD03 PD01 PD03 PD01 PD03 PD01 PD01

49 79 80 41 54 31 55 32 66 56

Tank fuel with decal PD Fuel Tank Vibrant Red With 3D Decal Dark Blue Fuel Tank BS IV With 3D Tank Fuel vibrant red with decal - BS IV Cover side LH with decal Cover side LH vibrant red assly. comp. Cover side RH with decal Cover side RH vibrant red assly. comp. Fender assly. Front - Black Fender rear

1 1 1 1 1 1 1 1 1 1

36 PD00 36 PD00 7 36 PD00 8 PD 2330 PD 2330 9 PD 2330 10 PD 2330

15 63 17 02 03 22 30

Kit tank decal Kit tank decal Vibrant Red Kit side cover decal 3D decal tank LH 3D decal tank RH Decal rear fender center Decal rim front

1 1 1 1 1 1 2

11 12 13 14 15

31 01 20 53 54

Decal rim rear Avenger branding holder handle Decal front fender center Decal cover side LH vibrant red Decal cover side RH vibrant red

2 1 1 1 1

4 2 3 4 5

52 52 52 52 52 52 52 52 52 52

6

6

7

8

12 10/11

107

Front Wheel Direction

PD PD PD PD PD

2330 2330 2330 2330 2330

N.I.

N.I.

108

Brand ID: 001MC698

Plate No.: 52 BS IV

1

4

7

10

109

2

5

8

11

Consumable Parts 3

6

9

12

Front Wheel Direction

Description

Supply Unit

36 0010 61 83 0204 11 83 0203 34

Bajaj Genuine Oil 10W50 Bajaj Genuine Oil 10W30 Bajaj Genuine Oil 20W50 (BGO to be ordered to HPCL)

1.5 Ltr. Dominar 400 1 Ltr. 100cc Models 1 Ltr. 125cc and above models

2

36 0010 58

Bajaj Coolant Koolex

3

36 DH40 61 Brake Fluid DOT4 83 0203 25 Brake Fluid DOT3

4

36 0010 52

Silicon grease

5

83 0204 73 83 0203 68

Grease Petamo GHY 441 Grease Molycoat

3 gm Water Pump Seals 200 gm For Starter Clutch Lubrication

6

36 0010 52

HP Lithon RR Grease

10 gm Steering Race

7

83 0201 73

Multi Purpose Grease (Local Purchase)

8

36 0010 55

Chain Lubricant HP Make

1 kg

9

36 0010 62

Liquid gasket L5910

50 ml Crankcase Joining

10

36 3140 04

Fork oil

160 ml Front Fork Top-up/Replace\

No.

Part No.

1

1 Ltr.

Application

Coolant Top-up/Replace

100 ml Disc Brake Top-up/Replace 100 ml Disc Brake Top-up/Replace 3 gm

--

Caliper Pin

Lubrication of Clutch Lever, Brake Lever, Brake Pedal & Side Stand Non - Sealed Chain Lubrication

11 36 DH40 29 Kit Spray Chain Lub

100 ml Sealed Drive Chain

12 36 DH40 71 Wonderfill Chain Spray

100 ml Sealed Drive Chain 110

Brand ID: 001MC698

Plate No.: 52 BS IV

13

16

14

17

Consumable Parts 15

18

No.

Part No.

Description

Supply Unit

Application

13 36 DH40 72 Rust Remover Spray Make Zorric 88 & Wonder fill easiner

100 ml For Removing Rust from Components

14

76 0109 36

Loctite Thread locker 243

50 ml For Screws & Bolts

15

76 0109 37

Loctite retaining compound 638

50 ml For Screws & Bolts

16

37 0043 52

Touch up paint slate grey

440 ml Touch up of Frame, Swing Arm & Step Holder

17

37 0043 53

Touch up paint Matte Silk black 440 ml Touch up of Grab Handle, Handle Bar & Handle Holder

19

22

111

20

23

21

24

Front Wheel Direction

18

36 0010 60

Kibatsu touch up paint

19

37 2240 18

Paint Bottle Schwartz Black

20

75 6802 36 NA

Petroleum Jelly (Local Purchase) -Distilled Water (Local Purchase) 1 Ltr.

21

NA

22

62 3050 84

WD40 Spray (Local Purchase)

23

36 0010 56

Carburetor Cleaning Spray

24

37 2540 39

Corrosion Protection Spray Proto quick LTP902 (To be ordered on Vendor)

SAE 90 oil (Local Purchase)

400 cc Touch up of Cylinder head, Block & Alloy Wheels --

P-200NS Frame Touch-up For Battery Terminals For Battery Level Top-up

– 400 ml Electrical Contact Cleaning Spray For Cleaning Carburetor --

For Preventing vehicle parts from rusting

112

Kit List Kit Sr No Part No.

BS IV

Kit List

Qty/Kit

Kit Sr No Part No.

Consisting of Following Parts

Kit Description Part No.

Description

1

36PD0015

TANK DCL-DARK BLUE-A101

PD233017 PD233016 PD233021

TANK DECAL RH (DARK BLUE) TANK DECAL LH (DARK BLUE) DECAL TANK CENTER (DARK BLUE)

1 1 1

2

36PD0017

S COVER DCL DARK BLUE-A101

PD233018 PD233019

SIDE COVER DECAL LH (DARK BLUE) SIDE COVER DECAL RH (DARK BLUE)

1 1

3

36PD0012

ASSLY CL COVER-A102

PD541228 DK101738 39199020 39104119 31101060

CLUTCH COVER DECAL COVER RH BEARING - NEEDLE SEAL OIL PLUG

1 1 1 1 2

BS IV Consisting of Following Parts

Kit Description Part No.

Description

39260320 59200006 39218520 30101014 39219019 DH101203

Ball Bearing BRG Ball 6204Z HN3 (20*47*14) Deep Groove Ball Bearing Seal-Oil Oil Seal Breather Pipe

1 1 1 1 1 1

Qty/Kit

11

PD511054

COVER CYLINDER HEAD

PD511101 PD511021

COVER CYLINDER HEAD CYLINDER HEAD

1 1

12

DH101864

Block - Piston

DH101665 DH101878

ASSEMBLY PISTON CYL BLOCK (K1UG4 THICK LINER)

1 1

4

36DS1002

Valve Kit

DH101611 DS101024

VALVE - INTAKE VALVE - EXHAUST

1 1

13

36DS1001

Cyl. Head O Ring Kit

39239121 39128321

O Ring (Cover Tappet) O ring

2 2

5

36DH4030

KIT CHAIN GUIDE PULSAR-150

DK101059 DH101923

GUIDE CHAIN (SLACK) GUIDE CAM CHAIN TIGHT SIDE

1 1

14

DK101326

Valve Repair Kit

6

36DJ4008

Ring Set Piston

DH101666 DH102054 DH101669

RING PISTON TOP PISTON RING 2ND-CHROME PLATED RING PISTON OIL

1 1 1

DK101247 DK101108 DK101110 DK101246

Retainer Valve Spring Spring Valve Inner Spring Valve Outer Seat Valve Spring

2 2 2 2

15

36DK0007

Kit Centrifugal Oil Filter

Kit Friction Plate

DK101566 PK551419 DK101568

DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH

3 1 1

39220011 DH101234 39226701 DH101066 DH101067 39219908

Washer Gasket Centrifugal Oil Filter Oval Screw Join Oil Deliver Spring Oil Deliver Pin Oil Deliver Joint

1 1 3 1 1 1

Chain Sprocket-A101

JM151001 DT141005 DV101048

Sprocket (38 T) Chain 110 Link Sprocket (14 T)

1 1 1

16

36DV0007

Steering Cone Kit

PD541018 59050002 39258320 59200027 39260120 39215220

Crankcase RH (JC) Stud Bolt (M10) Bearing Ball6004-SKF Bearing NRB HK 1516 (15*21*16) Bearing Ball Needle Roller Bearing

1 1 1 1 1 1

DG181045 DG181046 DG181047 DG181005

Bearing Bearing Bearing Bearing

1 1 1 1

17

36DK0038

Set Primary Drive/Driven

DK101561 DH101628

Clutch Housing Gear Primary Drive

1 1

18

36DK0077

KIT for Starter Clutch DK101595

DK101596

Spring Starter Clutch

5

PD541017 CB101220 59050002

Crankcase LH Plug Stud Bolt (M10)

1 1 1

7

8

9

10

113

36PD0009

36PD0014

36PD0013

Assly C'case RH-A101

Assly C'case LH-A101

Cone Upper race Upper race Lower Cone Lower

114

Kit List Kit Sr No Part No.

Kit Description

19

36DK0076

20

BS IV

Kit List

Qty/Kit

Kit Sr No Part No.

Consisting of Following Parts Part No.

Description

KIT Starter Clutch Assly DK101595

DK101595 DK101596 39084914

Body Starter Clutch Spring Starter Clutch Washer - Lock :- Toothed

1 5 3

36DV0005

Kit Holder Step FR. Serviceable

DG161146 DG161147 DG161144 39198204 39220404 39195404 39150611 39193717 DG161222 DG161223

Spring - L Spring - R Bolt Bolt - Hexagon Socket Head :- M5 Bolt - Hexagon Head With Flange :- M6 Bolt - Flanged :- Small Washer - Plain Circlip Bolt :- Pre-Coated Bolt - Pre-Coated

1 1 2 4 1 1 2 2 3 1

21

36PD0055

Kit Friction Plate

DK101566 PK551419 DK101568

DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH

3 1 1

22

36PD0012

Kit Assly Clutch

Pd541228 Dk101738 39199020 39104119 31101060

CLUTCH COVER DECAL COVER Rh BEARING - NEEDLE SEAL OIL PLUG

1 1 1 1 2

23

52DH0169

OIL PUMP ASSEMBLY

DH121001 DH121010 39219421 DH121035

PUMP ASSEMBLY - OIL MESH - FILTER :- OIL PUMP RING - O CLIP MESH OIL FILTER

1 1 1 1

24

36PD0062

A102 HEAD COVER + COVER BSIV

DH102191 DH101272 PD511101 DS101166 39166005

CYLINDER HEAD COMPLETE_ SAI PLUG COVER CYLINDER HEAD SILENT BUSH STUD-M8

1 2 1 2 2

115

BS IV Consisting of Following Parts

Kit Description Part No.

Description

Qty/Kit

116

Amendment Sheet

BS IV

Amendment Sheet

AMENDMENT SHEET (PARTS ADDED) SR. NO.

117

PART NUMBER

DESCRIPTION

BS IV

AMENDMENT SHEET (PARTS DELETED) QTY.

PAGE NO.

FIGURE NO.

SR. NO.

PART NUMBER

DESCRIPTION

QTY.

PAGE NO.

FIGURE NO.

118

Parts Index

119

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

30 1010 14

11

26

31 2010 01

6

100

36 PD00 48

6

70

39 0999 06

10

28

30 1012 36

6

46

31 2010 21

5

102

36 PD00 49

5

70

39 0999 06

4

30

30 1410 15

28

82

33 1410 08

8

6

36 PD00 50

1

68

39 1041 19

3

28

30 1410 26

14

80

36 3140 04

33

78

36 PD00 51

1A

68

39 1053 15

7

50

30 1410 28

24

80

36 DH40 30

5

10

36 PD00 53

13

68

39 1069 01

21

64

30 1410 31

10

80

36 DJ40 08

4

12

36 PD00 54

4

68

39 1075 04

9

2

30 1410 32

25

80

36 DJ40 17

1

28

36 PD00 55

6

32

39 1076 01

4

92

30 1410 39

11

80

36 DK00 07

7

14

36 PD00 60

7

54

39 1211 11

10

66

30 1510 05

7

64

36 DK00 38

9

14

36 PD00 62

1

2

39 1211 11

8

90

30 1510 69

16

64

36 DK00 38

4

32

36 PD00 62

1

4

39 1224 11

12

50

30 1510 76

8

64

36 DK00 45

17

44

36 PD00 63

6

108

39 1225 15

6

38

30 1510 82

12

64

36 DK00 76

1

44

39 0146 08

18

54

39 1225 15

22

66

30 1810 26

16A

76

36 DK00 77

15

44

39 0146 08

11

66

39 1225 15

5

100

30 1910 17

16

72

36 DS10 01

3

2

39 0146 08

6

90

39 1513 15

3

66

30 1910 24

15

72

36 DS10 01

11

4

39 0694 15

18

66

39 1540 11

20

66

30 1910 35

1

90

36 DS10 02

7

8

39 0740 11

34

82

39 1620 11

9

16

30 1910 36

7

90

36 DV00 07

4

46

39 0752 01

7

26

39 1660 05

2

4

30 1910 48

3

102

36 JF00 15

10

70

39 0761 01

21

80

39 1673 04

13

10

30 2010 33

5

96

36 JF00 16

9

70

39 0789 12

19

66

39 1674 04

8

4

31 1011 06

11

2

36 PD00 09

10

64

39 0789 12

28

74

39 1674 04

11

16

31 1011 06

15

26

36 PD00 13

1

26

39 0790 12

3

96

39 1674 04

19

32

31 1011 08

14

22

36 PD00 14

2

24

39 0797 08

7

58

39 1674 04

2

34

31 1011 73

4

14

36 PD00 15

6

108

39 0805 11

5

66

39 1674 04

3

42

31 1210 06

9

12

36 PD00 17

7

108

39 0807 08

21

66

39 1677 04

18

26

31 1610 78

6

92

36 PD00 33

8

36

39 0849 14

18

44

39 1677 04

3

30

31 2010 01

7

98

36 PD00 34

2

36

39 0972 04

10

44

39 1686 06

8

16 120

Parts Index

121

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

39 1686 06

4

34

39 1995 01

18

72

39 2204 04

20

54

52 Dg02 68

11

56

39 1829 12

7

52

39 1997 15

11

50

39 2228 15

11

22

52 DH01 53

13

44

39 1912 04

19

80

39 1998 19

13

22

39 2228 15

5

38

52 DH01 69

1

34

39 1912 04

2

102

39 2017 19

5

8

39 2305 04

19

26

52 DH01 77

10

16

39 1913 04

20

80

39 2029 04

16

96

39 2354 04

17

22

52 DV 00 24

16

54

39 1931 20

6

14

39 2044 01

10

40

39 2400 11

12

22

52 DV00 51

16

22

39 1937 17

12

54

39 2044 01

11

40

39 2423 11

10

58

52 DV00 52

4

22

39 1940 04

3

94

39 2152 20

5

16

39 2427 04

23

72

52 JM00 18

2

106

39 1942 04

3

86

39 2157 04

11

48

39 2440 11

9

8

52 PD01 09

5

30

39 1943 04

6

56

39 2158 11

2

18

39 2443 11

17

28

52 PD01 17

29

82

39 1943 04

12

76

39 2160 11

9

18

39 2448 11

20

26

52 PD01 35

1

30

39 1949 04

4

86

39 2165 11

3

14

39 2455 04

10

48

52 PD01 49

1

108

39 1950 04

15

76

39 2166 11

11

18

39 2492 11

11

38

52 PD01 50

5

60

39 1950 04

7

100

39 2179 24

6

80

39 2542 20

3

10

52 PD01 51

6

60

39 19500 4

17

42

39 2180 06

8

24

39 2557 17

7

16

52 PD01 54

2

108

39 1952 04

27

74

39 2180 06

22

26

39 2583 20

6

24

52 PD01 55

3

108

39 1952 04

16

86

39 2181 06

2

12

39 2601 20

7

24

52 PD01 56

5

108

39 1953 04

26

74

39 2181 06

23

26

39 2603 20

8

26

52 PD01 66

4

108

39 1953 04

3

88

39 2183 04

2

14

39 2606 07

7

20

52 PD03 31

2

108

39 1967 04

5

48

39 2185 20

10

26

39 2608 01

10

4

52 PD03 32

3

108

39 1970 15

3

48

39 2188 19

4

26

39 2617 20

4

10

52 PD03 41

1

108

39 1971 15

4

100

39 2190 19

12

26

39 2617 20

10

32

52 PD03 79

1

108

39 1972 15

11

98

39 2194 21

6

34

39 2639 04

6

20

52 PD03 80

1

108

39 1975 04

13

104

39 2200 11

18

32

39 2647 15

6

2

59 0400 05

3

46

39 1990 20

18

28

39 2203 07

8

14

39 2669 21

1

10

59 0400 23

8

2

39 1993 04

19

72

39 2204 04

4

54

39 2754 04

12

38

59 0400 31

9

10 122

Parts Index

123

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

59 0400 42

1

48

DG 1011 87

6

22

DG 1510 04

5

62

DG 1611 21

3

92

59 0400 43

7

48

DG 1012 49

7

38

DG 1510 05

7

62

DG 1611 24

10

38

59 0500 02

3

24

DG 1012 85

4

38

DG 1510 06

1

62

DG 1611 24

8

58

59 0500 02

2

26

DG 1013 39

5

22

DG 1510 07

8

62

DG 1611 29

3

58

59 2000 06

9

26

DG 1014 17

3

38

DG 1510 08

9

62

DG 1611 45

9

54

59 2000 07

9

44

DG 1014 18

7

28

DG 1510 08

20

64

DG 1611 46

10

54

59 2000 27

9

24

DG 1014 19

9

38

DG 1510 21

3

60

DG 1611 47

11

54

59 2000 28

12

16

DG 1110 08

7

42

DG 1510 58

15

64

DG 1611 50

17

54

59 2100 06

5

26

DG 1210 02

13

40

DG 1510 59

4

64

DG 1611 53

8

54

AA 1014 37

13

18

DG 1210 10

2

40

DG 1510 60

5

64

DG 1611 53

22

54

AA 1014 37

4

24

DG 1210 12

3

40

DG 1510 62

19

64

DG 1611 54

12

48

AA 1410 67

12

6

DG 1210 14

5

40

DG 1510 65

24

64

DG 1611 65

13

48

AA 2012 27

8

98

DG 1210 20

8

40

DG 1510 68

25

64

DG 1611 68

6

104

AK 2010 12

12

102

DG 1210 23

9

40

DG 1510 70

2

60

DG 1611 89

13

54

AP 1010 43

7

30

DG 1210 40

18

84

DG 1510 71

4

60

DG 1612 06

2

56

AP 1110 12

12

42

DG 1410 17

2

104

DG 1510 85

18

64

DG 1612 19

2

58

AP 2010 25

14

102

DG 1410 19

15

80

DG 1510 88

4

70

DG 1612 19

9

58

CS 1011 28

14

10

DG 1410 20

1

80

DG 1510 95

14

64

DG 1612 20

1

92

DD 1010 62

15

10

DG 1410 24

12

80

DG 1510 96

3

64

DG 1612 25

9

92

DD 1110 12

15

42

DG 1410 25

13

80

DG 1510 97

1

60

DG 1612 30

6

58

DD 1210 07

8

12

DG 1410 26

16

80

DG 1611 08

5

56

DG 1612 67

1

56

DD 1412 27

33

82

DG 1410 27

18

80

DG 1611 10

3

56

DG 1612 76

11

58

DD 1610 22

8

92

DG 1410 28

8

80

DG 1611 13

7

56

DG 1710 15

3

50

DD 1610 71

4

58

DG 1410 29

17

80

DG 1611 17

5

92

DG 1710 16

5

50

DF 1411 28

7

46

DG 1410 43

9

80

DG 1611 18

7

92

DG 1710 18

9

50

DG 1010 29

4

8

DG 1410 59

5

80

DG 1611 20

2

92

DG 1710 19

10

50 124

Parts Index

125

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

DG 1710 22

8

50

DG 1810 36

27

78

DG 2010 23

10

104

DH 1010 65

12

14

DG 1710 25

6

52

DG 1810 40

34

78

DG 2010 27

11

102

DH 1010 72

2

16

DG 1710 34

6

50

DG 1810 41

32

78

DG 2010 30

16

104

DH 1010 79

4

18

DG 1710 35

2

52

DG 1810 48

5

46

DG 2010 30

20

72

DH 1010 84

8

18

DG 1710 36

4

52

DG 1810 54

25

72

30 2010 29

18

96

DH 1011 08

12

18

DG 1710 37

3

52

DG 1810 55

1

104

DG 2010 43

8

96

DH 1011 11

15

18

DG 1710 38

8

52

DG 1810 57

8

104

DG 2010 49

3

98

DH 1011 41

4

28

DG 1710 39

5

52

DG 1810 58

11

104

DG 2010 50

4

98

DH 1011 41

12

32

DG 1810 03

18

76

DG 1810 59

12

104

DG 2010 57

11

96

DH 1011 42

5

28

DG 1810 04

23

76

DG 1810 69

3

72

DG 2010 61

17

102

DH 1011 44

3

22

DG 1810 05

20

76

DG 1810 85

17

76

DG 2010 66

2

96

DH 1011 46

3

20

DG 1810 06

28

78

DG 1810 87

24

72

DG 2010 69

7

96

DH 1011 54

12

28

DG 1810 08

29

78

DG 1810 99

37

78

DG 2010 70

9

96

DH 1011 63

16

44

DG 1810 11

13

76

DG 1910 10

11

72

DG 2010 72

13

96

DH 1011 72

7

44

DG 1810 13

14

76

DG 1910 10

13

72

DG 2010 73

15

96

DH 1011 95

11

14

DG 1810 14

6

76

DG 1910 12

12

72

DG 2010 75

1

98

DH 1011 97

2

28

DG 1810 15

7

76

DG 1910 13

14

72

DG 2010 76

5

98

DH 1011 99

5

42

DG 1810 21

24

76

DG 1910 14

17

72

DG 2010 77

11

100

DH 1012 03

13

26

DG 1810 22

11

76

DG 1910 49

23

66

DG 2010 78

12

100

DH 1012 35

5

18

DG 1810 23

21

76

DG 1910 50

9

90

DG 2110 06

18

86

DH 1012 72

10

2

DG 1810 24

19

76

DG 1910 51

9

66

DG 2210 09

5

104

DH 1012 75

17

32

DG 1810 25

30

78

DG 1910 51

10

90

DG 2210 10

9

104

DH 1012 92

9

30

DG 1810 26

22

76

DG 1910 64

10

96

DH 1010 16

1

12

DH 1012 93

10

30

DG 1810 26

30A

78

DG 1910 64

6

98

DH 1010 18

11

28

DH 1012 94

11

30

DG 1810 28

38

78

DG 2010 12

14

96

DH 1010 48

8

10

DH 1012 95

8

8

DG 1810 34

2

76

DG 2010 15

9

98

DH 1010 64

10

14

DH 1013 19

18

18 126

Parts Index

127

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

DH 1013 80

6

42

DH 1018 64

6

12

DH 1710 19

4

62

DK 1011 02

6

18

DH 1013 81

4

42

DH 1018 96

5

24

DH 1710 19

17

64

DK 1011 03

3

18

DH 1013 85

3

16

DH 1020 13

8

18

DH 1910 62

15

68

DK 1011 04

7

18

DH 1013 85

24

26

DH 1021 04

1

16

DJ 1010 63

23

18

DK 1011 26

13

32

DH 1013 85

5

44

DH 1021 74

5

6

DJ 1011 34

4

16

DK 1011 44

10

18

DH 1013 88

14

30

DH 1021 80

6

6

DJ 1210 30

6

4

DK 1011 59

1

20

DH 1013 89

14

44

DH 1021 89

8

20

DJ 1210 59

12

36

DK 1011 60

2

20

DH 1013 92

11

10

DH 1110 12

9

4

DJ 1410 06

27

82

DK 1011 76

6

44

DH 1013 93

7

22

DH 1110 13

9

42

DJ 1410 56

3

80

DK 1012 45

20

18

DH 1013 94

10

22

DH 1110 16

11

42

DJ 1510 70

7

70

DK 1012 48

13

14

DH 1014 12

7

10

DH 1110 84

11

44

DJ 1612 28

6

30

DK 1012 51

6

28

DH 1014 14

3

12

DH 1111 15

11

44

DJ 1810 11

2

72

DK 1012 53

9

22

DH 1014 24

6

16

DH 1210 10

3

34

DJ 1910 26

5

68

DK 1013 26

6

8

DH 1014 87

10

24

DH 1210 11

14

28

DJ 1910 27

6

68

DK 1013 38

20

28

DH 1014 93

4

20

DH 1210 12

15

28

DJ 1910 28

7

68

DK 1013 52

21

18

DH 1014 96

9

20

DH 1210 35

5

34

DJ 1910 29

8

68

DK 1013 80

16

26

DH 1015 08

4

4

DH 1210 38

7

4

DJ 1910 30

9

68

DK 1014 80

13

28

DH 1015 44

16

28

DH 1210 57

5

36

DJ 1910 31

10

68

DK 1015 65

7

32

DH 1015 81

4

44

DH 1210 93

13

36

DJ 1910 34

11

68

DK 1015 69

5

32

DH 1016 48

14

32

DH 1211 62

7

36

DJ 1910 35

12

68

DK 1015 70

16

32

DH 1016 61

14

26

DH 1211 67

9

36

DJ 2010 21

21

26

DK 1015 71

2

32

DH 1016 71

5

12

DH 1211 68

3

36

DJ 2011 09

14

68

DK 1015 73

11

32

DH 1016 80

3

4

DH 1211 69

11

36

DJ 2011 09

17

104

DK 1015 74

9

32

DH 1017 05

1

22

DH 1211 70

10

36

DK 1010 72

12

32

DK 1015 92

7

12

DH 1017 14

2

22

DH 1211 73

4

36

DK 1010 94

3

26

DK 1016 05

2

44

DH 1018 62

3

32

DH 1510 39

11

70

DK 1010 97

6

26

DK 1016 36

15

32 128

Parts Index

129

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

DK 1017 25

8

22

DV 1510 06

11

64

JE 5810 39

9

6

JM 1710 04

2

50

DK 1017 32

5

20

DV 1610 17

1

58

JF 4018 03

6

102

JM 1910 10

35

74

DK 1017 38

19

28

DV 1610 33

5

58

JG 1710 29

16

84

JM 1910 11

4

66

DK 1017 48

1

8

DV 1610 36

10

102

JG 1710 86

10

84

JM 1910 12

7

66

DK 1017 51

2

8

DV 1610 46

1

54

JG 4010 36

10

98

JM 1910 13

8

66

DK 1017 55

3

8

DV 1610 60

9

58

JH 1710 25

11

84

JM 1910 13

3

90

DK 1510 26

7

60

DV 1810 08

2

88

JH 1710 48

9

84

JM 1910 14

15

66

DK 1810 75

5

46

DV 1810 13

5

76

JK 5110 02

12

40

JM 1910 14

13

102

DK 2010 98

2

90

DV 1910 02

4

90

JL 1312 32

8

64

JM 2210 03

1

106

DP 1611 44

31

78

DV 1910 04

5

90

JL 5810 65

11

6

JM 2210 04

31

74

DP 1611 45

4

56

DV 1910 07

3

68

JL 5810 66

10

6

JM 2210 05

32

74

DS 1010 84

7

2

DV 2010 16

8

102

JM 1000 40

12

30

JM 2210 06

33

74

DS 1010 96

5

2

DZ 1612 65

9

56

JM 1000 41

13

30

JW 1318 07

8

70

DS 1011 54

5

14

GF 2010 50

31

82

JM 1010 08

1

14

JY 1138 42

3

84

DS 1011 66

4

2

GH 2010 12

9

100

JM 1010 16

5

4

JY 1710 70

17

84

DS 1012 15

8

28

JA 5812 33

6

36

JM 1010 17

7

40

JY 1710 90

15

84

DS 1013 53

9

28

JC 1010 34

12

10

JM 1010 22

14

38

JY 1718 25

13

84

DS 1013 53

12

44

JC 1010 35

10

10

JM 1010 27

2

38

KA AC06 30

2

66

DS 1211 26

14

40

JC 1011 14

3

44

JM 1410 09

27

82

KA CF06 12

23

54

DS 2010 25

9

102

JC 1011 15

8

44

JM 1510 05

6

64

KA CF08 30

16

76

DT 4020 06

9A

102

JC 1110 28

1

42

JM 1610 02

4

48

KA DQ06 30

15

6

DV 1010 34

15

22

JC 1510 20

3

62

JM 1610 03

2

48

KA DU08 40

4

94

DV 1010 40

4

22

JD 1138 14

13

6

JM 1610 23

6

48

KA DU08 55

5

94

DV 1010 42

2

30

JD 1138 15

14

6

JM 1610 37

5

54

KA EA06 10

20

42

DV 1010 48

22

18

JD 4022 17

18

102

JM 1610 37

1

66

KA EG06 14

7

6

DV 1010 59

4

40

JE 5412 12

8

30

JM 1710 03

4

50

KB UA06 12

13

66 130

Parts Index

131

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

KB UC06 14

9

46

PD 1138 03

5

72

PD 1318 10

2

64

PD 1812 13

11

86

KB UF06 14

6

86

PD 1138 07

19

42

PD 1510 00

1

72

PD 1812 14

10

86

KC GA06 06

8

56

PD 1138 14

8

46

PD 1510 01

6

72

PD 1812 15

8

86

KC GF06 06

16

6

PD 1210 06

35

78

PD 1510 03

4

72

PD 1812 16

8

76

KD BA06 13

15

86

PD 1210 07

1

76

PD 1510 03

10

76

PD 1814 01

10

56

KJ AB10 19

17

26

PD 1210 09

3

76

PD 1510 04

7

72

PD 1910 01

2

86

KP BC60 04

22

64

PD 1210 10

4

76

PD 1510 05

8

72

PD 1910 02

1

86

KP BC62 02

6

62

PD 1210 11

26

78

PD 1510 06

2

46

PD 2312 01

1

94

KP BC62 02

13

64

PD 1210 12

25

76

PD 1610 01

10

72

PD 2312 02

2

94

KP BC63 02

23

64

PD 1210 14

36

78

PD 1610 04

9

72

PD 2312 04

13

38

LA C000 90

17

86

PD 1210 15

9

76

PD 1710 03

7

80

PD 2312 05

19

54

LB U000 08

14

66

PD 1220 00

1

50

PD 1710 08

2

80

PD 2312 05

12

66

LE C000 01

6

66

PD 1220 03

16

66

PD 1710 08

22

80

PD 2312 06

3

54

PA 4010 18

30

82

PD 1220 04

17

66

PD 1710 23

32

82

PD 2314 01

9

86

PD 1110 36

1

46

PD 1220 05

1

52

PD 1716 01

4

80

PD 2314 02

12

86

PD 1110 41

1

46

PD 1310 04

1A

60

PD 1716 02

14

84

PD 2314 03

13

86

PD 1130 00

2

54

PD 1310 07

5A

60

PD 1716 03

4

84

PD 2314 04

21

86

PD 1130 01

6

54

PD 1312 11

2A

60

PD 1716 04

2

84

PD 2314 11

20

86

PD 1130 02

14

54

PD 1312 12

1

64

PD 1716 05

6

84

PD 2314 12

5

86

PD 1130 03

2A

54

PD 1312 12

9

64

PD 1716 06

7

84

PD 2316 04

29

74

PD 1130 04

15

54

PD 1312 18

6A

60

PD 1716 09

12

84

PD 2316 05

30

74

PD 1130 10

16

54

PD 1318 03

3

70

PD 1716 11

5

84

PD 2326 02

7

104

PD 1134 10

8

48

PD 1318 04

1

70

PD 1716 12

4

80

PD 2326 03

4

104

PD 1134 11

9

48

PD 1318 06

2

70

PD 1716 16

8

84

PD 2330 01

12

108

PD 1134 13

6A

48

PD 1318 07

16

68

PD 1810 00

4

102

PD 2330 02

8

108

PD 1138 02

19

84

PD 1318 08

2

68

PD 1812 12

7

86

PD 2330 03

8

108 132

Parts Index

133

BS IV

Parts Index

BS IV

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

Figure No.

Page No.

PD 2330 20

13

108

PD 4020 04

14

42

PD 5514 27

8

32

PD 2330 22

9

108

PD 4020 05

14A

42

PD 5514 39

7

32

PD 2330 30

10

108

PD 4022 12

7

102

PD 5810 09

6

40

PD 2330 31

11

108

PD 4022 13

16

102

PD 5810 13

1

40

PD 2330 53

14

108

PD 4022 14

15

102

PD 5810 33

1

40

PD 2330 54

15

108

PD 4022 26

7

102

PD 5812 15

1

36

PD 3510 02

2

42

PD 4022 35

7

102

PD 5812 17

1

36

PD 3512 15

8

42

PD 4024 00

1

88

PD 5814 10

5A

4

PD 3512 20

10

42

PD 4026 04

23

80

PD 5822 00

1

6

PD 3512 22

16

42

PD 4026 06

26

82

PD 5824 00

2

6

PD 3512 35

10

42

PD 4026 07

23

80

PD 5824 01

3

6

PD 3512 37

16

42

PD 4026 09

26

82

PD 5824 02

4

6

PD 4010 01

2

98

PD 5010 09

1

24

PD 5910 23

15

38

PD 4010 04

1

100

PD 5010 22

1

24

PD 5911 00

8

38

PD 4010 05

2

100

PD 5110 25

2

2

PD 5911 01

16

38

PD 4010 06

3

100

PD 5110 54

1

2

PF 1710 30

1

84

PD 4010 07

8

100

PD 5110 54

1

4

YP D010 08

17

96

PD 4010 14

12

96

PD 5111 29

18

42

YP D010 09

6

96

PD 4014 00

3

104

PD 5112 24

2

10

YP D010 10

10

100

PD 4014 01

21

72

PD 5112 29

6

10

YP D020 01

1

38

PD 4014 01

15

104

PD 5510 33

1

18

YP D020 02

1

96

PD 4014 04

22

72

PD 5512 01

16

18

YP D020 03

19

96

PD 4014 04

14

104

PD 5512 02

19

18

YP D020 04

20

96

PD 4014 09

21A

72

PD 5512 03

14

18

YP D030 01

4

96

PD 4016 01

1

102

PD 5512 04

17

18

PD 4020 02

13

42

PD 5514 00

1

32

Part Number

Figure No.

Page No.

134

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