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BS IV
BS IV
Bajaj Auto Limited Akurdi Pune 411 035 India
Tel +91 20 27472851 Fax +91 20 27407385 www.bajajauto.com CIN L65993PN2007PLC130076
Spare Parts Catalogue
Notice
BS IV
All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited accepts no liability for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. All procedures and specifications subject to change without prior notice. The right is reserved to make such changes at any time without prior notice and without incurring an obligation to make such changes to product manufactured previously. Contact your authorized Bajaj Dealer for the latest information on product improvements incorporated after this manual was issued.
DOC. NO.: 71112317
REV. 13, AUG 17
Copy rights : All rights reserved. No part of this publicatin may be reproduced, stored in a retrival system, Or transmitted in any form or by any means, electromic mechanical photocopying, recording or otherwise, without the prior written permission of Bajaj Auto LTD.
Foreword
BS IV
We have pleasure in presenting the Spare Parts Catalogue for ‘Avenger 150 Street’ Motorcycle. This catalogue has been specially designed to assist you in selecting the correct parts for procurement to maintain 100% availability. The Bajaj spares are subjected to the stringent quality control standards to ensure longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used. In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the description in this Spare Parts Catalogue cannot therefore be final and binding on us. The modifications / alterations which are carried out after the issue of catalogue, will be conveyed to you through our Service Circulars. You requested to make necessary corrections in the Parts Catalogue as per circulars so as to keep your catalogue up-to-date. This will ensure appropriate and speedy delivery of the Spare Parts as the order placed bear the latest part numbers.
this are the the will
In case, if you need any technical assistance contact the concerned Regional Office or write to us on the following address : Bajaj Auto Limited Service Department Akurdi, Pune 411 035 India
Instructions
BS IV
1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the group in which the part you want to find is present. Turn over to the concerned page number (as given by pictorial index). Now find out the figure of the part you wish to order. Write down the part number against that particular figure number from the text. In case, if you have the part number and you need the other details, the part index can be used. The part index (at the end of the catalogue) will give you the figure and page number of the part you wish to order. 2. How to Order Spare Parts : The part number and the description of the part required should be invariably mentioned in the order as per the catalogue text. The latest part number as conveyed through our service circulars should only appear on the order. In case of ordering painted components, colour shade of the components should be mentioned. The quantity shown against the part number is the quantity per vehicle for that group so that particular quantity should be multiplied by the number of sets required. 3. Part Number System : We have used 8 digit system for part numbers. The model or hardware item is indicated by first two digits or alphanumeric, the next two or four digits indicate main group and the last four or two digits indicate serial number in main group or serial number or subgroup of fastener respectively. Thus the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to identify the spare parts easily. 4. Abbreviations : The following abbreviations are used in this catalogue. Assly Assembly V Volts N.I. Not illustrated W Watts C'case Crankcase Accl. Accelerator Cyl Cylinder Comp. Complete O/s Over size Fr. Front Rr. Rear Std. Standard L Length A/t. Alternate R.H. Right hand L.H. Left hand Hex. Hexagonal AR As required
Revision No. & Change Details REV. NO., MM YY
PART NUMBER
01 FEB 16
PD351604
02 MAR 16
03 APR 16
BS IV A: Add
SHORT DESCRIPTION
Starter Motor
QTY.
PART NUMBER
11
42
D
Alternate DH111084
12 JUL 17
30201029
13 AUG 17 DH 1111 15 Starter motor part added
Reason for change
52DH0153
Cover Starter Motor
1
13
42
C
Changed from PD351601
DK101133
Fork Gear Shift Input
1
1
18
C
Changed to DK101159
DK101134
Fork Gear Shift output
2
2
18
C
Changed to DK101160
PD581009
Tube Breather
1
6
38
C
Changed from PD581008
DG151060
Lever Brake Cam
1
5
62
C
Changed from DG151059
36DJ4017
Clutch Cover
1
1
26
C
Changed from 36PD0012
DG181099
Bracket Number Plate Front
1
38
76
A
Added
36DS1002
Valve Kit
1
7
6
C
Changed from DK101327
52DG0268
Fender Rear
1
11
54
A
Added
PD111036
Frame Assembly
1
1
44
C
Changed to PD111035
DG181044
Bolt
2
30
76
C
Changed to DG181025
DG181026
O Ring
2
30A
76
A
DK101248
Sprocket Camshaft Drive
1
13
12
A
Painted Parts - New Color
6
-
108
A
-
-
-
A
2
5
70
C
Scheme. 04 SEP 16
BS IV Parts, Tubeless Tyres
05 OCT 16
DG181010
Fork Inner Pipe
Changed to Dv181013
06 JAN 17
Vibrant Red BSIV petrol
07 FEB 17
Petrol Tank Cap Made non serviceable & included in Lock set
08 FEB 17
tank part number added
DT402006
Light Control Module
1
9A
102
A
AHO Model
PD401409
Control Switch RH
1
21A
72
A
AHO Model
PD402005
Regulator DC 3 Phase
1
14A
42
A
AHO Model
Wiring Harness
1
7A
102
A
AHO Model
109
A
Consumable Plates Added
54
C
Alternate part updated
PD402235 09 APR 17
Alternate Part Number Updated
10 JUN 17
Consumable Plates Added
11 JUN 17
36DV0005
Kit Holder Step Fr.
1
10
BS IV A: Add
REV. NO., MM YY
SR. PAGE D: Delete NO. NO. C: Change
1
Revision No. & Change Details
SHORT DESCRIPTION
Bulb 4W
QTY.
SR. PAGE D: Delete NO. NO. C: Change
Reason for change
2
18
96
C
Changed from DG201040
1
11
44
A
Starter motor assly part no. added
Revision No. & Change Details REV. NO., MM YY
PART NUMBER
BS IV A: Add
SHORT DESCRIPTION
QTY.
SR. PAGE D: Delete NO. NO. C: Change
Reason for change
Revision No. & Change Details REV. NO., MM YY
PART NUMBER
BS IV A: Add
SHORT DESCRIPTION
QTY.
SR. PAGE D: Delete NO. NO. C: Change
Reason for change
Index Plate No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
BS IV Description Cover Cylinder Head Cylinder Head SAI System Valve Camshaft / Tensioner Cylinder and Piston Crankshaft Balancer & Balancer Idler Gear Transmission Change Drum / Shift Fork Gear Change Mechanism Engine Assembly & Crankcase RH Crankcase LH Cover Clutch Cover Magneto Clutch Assembly Oil Pump Carburettor Silencer Assembly Air Cleaner Magneto, CDI, Spark Plug & H.T. Coil Starter Motor & Starter Assembly Frame & Frame Fitting Frame Fitting Swing Arm Rear Shock Absorber Foot Rest Mudguard - Front & Rear Side Stand & Center Stand Assembly Tyre, Tube & Wheel Rim Front Hub
Page No. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62
Index Plate No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
BS IV Description
Page No.
Rear Hub - Alloy Wheel Rear Brake Pedal Front Master Cylinder Front Brake - Caliper & Disc Handle Bar Assembly Front Fork Fuel Tank EVAP Mechanism Seat / Grip Frame Rear / Cover Grip Frame Speedometer Cables Side Covers / Chain Covers Guards Head Light Tail Light / Reflector Reflex Indicator Light Electrical Equipment Ignition Switch & Control Switch Tool Kit & Wind Shield Kit Painted Parts and Decals Consumable Parts
64 66 68 70 72-74 76-78 80-82 84 86 88 90 92 94 96 98 100 102 104 106 108 109 - 112
Kits List Amendment Sheet (Parts Added) Amendment Sheet (Parts Deleted) Part Index
113 - 116 117 118 119
Pictorial Index
BS IV
Pictorial Index
BS IV
PLATE NO. : 1 COVER CYLINDER HEAD
PAGE NO. 1
PLATE NO. : 2 CYLINDER HEAD
PAGE NO. 3
PLATE NO. : 5 CAMSHAFT / TENSIONER
PAGE NO. 9
PLATE NO. : 6 CYLINDER AND PISTON
PAGE NO. 11
PLATE NO. : 3 SAI System
PAGE NO. 5
PLATE NO. : 4 VALVE
PAGE NO. 7
PLATE NO. : 7 CRANKSHAFT
PAGE NO. 13
PLATE NO. : 8 BALANCER & BALANCER IDLER GEAR
PAGE NO. 15
Pictorial Index
BS IV
Pictorial Index
BS IV
PLATE NO. : 9 TRANSMISSION
PAGE NO. 17
PLATE NO. : 10 CHANGE DRUM / SHIFT FORK
PAGE NO. 19
PLATE NO. : 13 CRANKCASE LH
PAGE NO. 25
PLATE NO. : 14 COVER CLUTCH
PAGE NO. 27
PLATE NO. : 11 GEAR CHANGE MECHANISM
PAGE NO. 21
PLATE NO. : 12 ENGINE ASSEMBLY & CRANKCASE RH
PAGE NO. 23
PLATE NO. : 15 COVER MAGNETO
PAGE NO. 29
PLATE NO. : 16 CLUTCH ASSEMBLY
PAGE NO. 31
Pictorial Index
BS IV
Pictorial Index
BS IV
PLATE NO. : 17 OIL PUMP
PAGE NO. 33
PLATE NO. : 18 CARBURETTOR
PAGE NO. 35
PLATE NO. : 21 MAGNETO, CDI, SPARK PLUG & H.T. COIL
PAGE NO. 41
PLATE NO. : 22 STARTER MOTOR & STARTER ASSLY.
PAGE NO. 43
PLATE NO. : 19 SILENCER ASSEMBLY
PAGE NO. 37
PLATE NO. : 20 AIR CLEANER
PAGE NO. 39
PLATE NO. : 23 FRAME & FRAME FITTING
PAGE NO. 45
PLATE NO. : 24 FRAME FITTING
PAGE NO. 47
Pictorial Index
BS IV
Pictorial Index
BS IV
PLATE NO. : 25 SWING ARM
PAGE NO. 49
PLATE NO. : 26 REAR SHOCK ABSORBER
PAGE NO. 51
PLATE NO. : 29 PAGE NO. SIDE STAND & CENTER STAND ASSLY. 57
PLATE NO. : 30 TYRE, TUBE & WHEEL RIM
PAGE NO. 59
PLATE NO. : 27 FOOT REST
PAGE NO. 53
PLATE NO. : 28 MUDGUARD - FRONT & REAR
PAGE NO. 55
PLATE NO. : 31 FRONT HUB
PLATE NO. : 32 REAR HUB - ALLOY WHEEL
PAGE NO. 63
PAGE NO. 61
Pictorial Index
BS IV
Pictorial Index
BS IV
PLATE NO. : 33 REAR BRAKE PEDAL
PAGE NO. 65
PLATE NO. : 34 FRONT MASTER CYLINDER
PAGE NO. 67
PLATE NO. : 37 FRONT FORK
PAGE NO. 77-79
PLATE NO. : 38 FUEL TANK
PAGE NO. 81
PLATE NO. : 35 FRONT BRAKE - CALIPER & DISC
PAGE NO. 69-71
PLATE NO. : 36 HANDLE BAR ASSEMBLY
PAGE NO. 73-75
PLATE NO. : 39 EVAP MECHANISM
PAGE NO. 83
PLATE NO. : 40 SEAT / GRIP FRAME REAR / COVER GRIP FRAME
PAGE NO. 85
Pictorial Index
BS IV
Pictorial Index
BS IV
PLATE NO. : 41 SPEEDOMETER
PAGE NO. 87
PLATE NO. : 42 CABLES
PAGE NO. 89
PLATE NO. : 45 HEAD LIGHT
PAGE NO. 95
PLATE NO. : 46 TAIL LIGHT / REFLECTOR REFLEX
PAGE NO. 97
PLATE NO. : 43 SIDE COVERS / CHAIN COVERS
PAGE NO. 91
PLATE NO. : 44 GUARDS
PAGE NO. 93
PLATE NO. : 47 INDICATOR LIGHT
PAGE NO. 99
PLATE NO. : 48 ELECTRICAL EQUIPMENT
PAGE NO. 101
Pictorial Index
BS IV
PLATE NO. : 49 PAGE NO. IGNITION SWITCH & CONTROL SWITCH 103
PLATE NO. : 50 TOOL KIT & WIND SHIELD KIT
PAGE NO. 105
PLATE NO. : 51 PAINTED PARTS AND DECALS
PLATE NO. : 52 CONSUMABLE PARTS
PAGE NO. 109
PAGE NO. 107
Pictorial Index PLATE NO. : 52 CONSUMABLE PARTS
BS IV PAGE NO. 111
Brand ID: 001MC698
Plate No.: 1 BS IV
Cover Cylinder Head No. 1 8
6
9
7 5
3
PD 5110 36 PD00 PD 5110 36 DS10 DS 1011 DS 1010
54 62 25 01 66 96
Description
Qty. Remarks
Head Cylinder with Cover Kit Head Cylinder with Cover Cover Tappet Kit ‘O’ Ring for Cover Cyl Head Silent Bush (V) Camshaft Cap
1 1 2 1 1 1
6 39 2647 15 7 DS 1010 84 8 59 0400 23 9 39 1075 04 10 DH 1012 72
Domed Cap Nut Copper Gasket (Washer) Hex. Bolt with Flange Hex. Bolt with Flange M6 x 35 Plug
4 4 2 4 2
11
Gasket (Washer)
2
2 3 4 5
4
2
Part No.
31 1011 06
Refer Page No. 106 BS IV Refer Page No. 106
2
11
3
10 10 11
1
1
Front Wheel Direction
2
Brand ID: 001MC698
Plate No.: 2 BS IV
Cylinder Head No.
Part No.
1
Description
Qty. Remarks
PD 5110 54 36 PD00 62 2 39 1660 05 3 DH 1016 80 4 DH 1015 08 5 JM 1010 16 5A PD 5814 10
Head Cylinder with Cover Kit Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Damper Cylinder Head Manifold Assembly Intake Manifold SAI
1 1 2 1 5 1 1
6 DJ 1210 30 7 DH 1210 38 8 39 1674 04 9 DH 1110 12 10 39 2608 01
Insulator Rubber Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw
1 2 2 1 1
Refer Page No. 106 BS IV
BS IV
9 1
10
5A
11 2
8
11 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head
1
Refer Page No. 106
5
4
6
7
3 7 14
3
Front Wheel Direction
2 4
Brand ID: 001MC698
Plate No.: 3 BS IV
SAI System No.
9
1 2 3 4 5
3 12 2
10
4
8
16
Part No. PD PD PD PD DH
5822 5824 5824 5824 1021
00 00 01 02 74
Description
Qty. Remarks
SAI Unit Hose SAI Unit To Manifold Hose SAI Unit To Air Filter Hose SAI Unit To SAI Pipe Metal Pipe SAI
1 1 1 1
6 DH 1021 80 7 KA EG06 14 8 33 1410 08 9 JE 5810 39 10 JL 5810 66
Gasket Metal Pipe Flanged Bolt Clamp Band Clip Clamp SAI Pipe
1 2 2 1 1
11 12 13 14 15
Clamp Clip Swivel Spacer Grommet SAI Unit Sleeve SAI Unit Bolt
1 1 2 4 2
JL 5810 65 AA 1410 67 JD 1138 14 JD 1138 15 KA DQ06 30
15 16 KC GF06 06 Nut
1 13 14
5
2
11 5 7
6
Front Wheel Direction
2 6
Brand ID: 001MC698
Plate No.: 4 BS IV
Valve
9 4 2 8 1
Description
No.
Part No.
1 2 3 4 5
DK 1017 48 DK 1017 51 DK 1017 55 DG 1010 29 39 2017 19
Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm Assembly Cotter valve Seal valve stem
1 1 2 4 2
6 7 8 9
DK 1013 26 36 DS10 02 DH 1012 95 39 2440 11
Valve Repair Kit Valve Kit Wave washer Plain washer
1 1 2 4
Qty. Remarks
Refer Page No. 106 Refer Page No. 105
3
6
5
7
7
Front Wheel Direction
2 8
Brand ID: 001MC698
Plate No.: 5 BS IV
Camshaft / Tensioner
4
3
7
6
8
9
2
1
Description
No.
Part No.
1 2 3 4 5
39 2669 21 PD 5112 24 39 2542 20 39 2617 20 36 DH40 30
Ring ‘O’ Tension assly Camshaft Assembly Bearing Ball -15X42X13 Bearing Ball 6002 C3 Guide chain Kit
1 1 1 1 1
6 7 8 9 10
PD 5112 29 DH 1014 12 DH 1010 48 59 0400 31 JC 1010 35
Sprocket cam Driven Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain
1 1 1 1 1
11 12 13 14 15
DH 1013 92 JC 1010 34 39 1673 04 CS 1011 28 DD 1010 62
Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Tensioner assly. gasket Bolt
1 1 2 1 1
Qty. Remarks
Refer Page No.105
15
5 10
12 11
13 14
9
Front Wheel Direction
10 2
Brand ID: 001MC698
Plate No.: 6 BS IV
Cylinder and Piston
2
6
Description
No.
Part No.
1 2 3 4 5
DH 1010 16 39 2181 06 DH 1014 14 36 DJ40 08 DH 1016 71
Gasket Cylinder Pin dowel Damper Ring Set Piston Ring Snap
1 4 6 1 2
6 7 8 9
DH 1018 64 DK 1015 92 DD 1210 07 31 1210 06
Kit Cylinder Block / Piston Assly. Oil cooler pipe Bolt special Washer copper (Gasket)
1 1 2 4
Qty. Remarks
2
3 1
4 7
5
8 5 9
11
Front Wheel Direction
12 2
Brand ID: 001MC698
Plate No.: 7 BS IV
Crankshaft
13 5
8
4
9 6
1 12 3
No.
Part No.
1 2 3 4 5
JM 1010 08 39 2183 04 39 2165 11 31 1011 73 DS 1011 54
Description Crankshaft assly. comp. Bolt Plain washer Key woodruff Parallel key
Qty. Remarks 1 1 1 1 1
6 39 1931 20 Bearing Ball 7 36 DK00 07 Kit centrifugal over screw oil filter 8 39 2203 07 Parallel pin 9 36 DK00 38 Kit Gear Primary Drive & Driven 10 DH 1010 64 Body centrifugal oil filter
2 1 1 1 1
11 DH 1011 95 Nut primary drive 12 DH 1010 65 Cover centrifugal oil filter 13 DK 1012 48 Sprocket Camshaft Drive
1 1 1
Refer Page No. 106 Refer Page No. 106
11
2
7 10
13
Front Wheel Direction
14 2
Brand ID: 001MC698
Plate No.: 8 BS IV
Balancer & Balancer Idler Gear
1
12
10
3 2
8
9
Part No.
1 2 3 4 5
DH 1021 04 DH 1010 72 DH 1013 85 DJ 1011 34 39 2152 20
Description
Qty. Remarks
Body Balancer Assly. Bearing stopper Bolt stopper Gear Complete Balancer Idler Needle roller bearing
1 1 1 1 2
6 DH 1014 24 7 39 2557 17 8 39 1686 06 9 39 1620 11 10 52 DH01 77
Spring torsion Balancer Circlip ext. Dowel Pin Spring steel washer (Plain Washer) Balancer Idler Holder
2 2 2 2 1
11 12
Hex bolt with flange Bearing Balancer
3 1
39 1674 04 59 2000 28
11
5 7
No.
8
6 6 7 5
15
9
4
Front Wheel Direction
16 2
Brand ID: 001MC698
Plate No.: 9 BS IV
Transmission
1
5 2
4 4 5 7
8
4 5
6
10 17
19
15
14
3 12
9
16
11 22
18
21
23
No.
Part No.
1 2 3 4 5
PD 5510 33 39 2158 11 DK 1011 03 DH 1010 79 DH 1012 35
Description
Qty. Remarks
Shaft Input Trans Sub Assly Washer plain Gear 4th Drive Washer Spline External Circlip
1 1 1 3 4
DK 1011 02 DK 1011 04 DH 1010 84 DH 1020 13 9 39 2160 11 10 DK 1011 44
Gear 3rd Drive Gear 5th drive Gear 2nd drive Gear 2nd drive Plain washer Shaft Output Trans Sub Assly
1 1 1 1 1 1
11 12 13 14 15
39 2166 11 DH 1011 08 AA 1014 37 PD 5512 03 DH 1011 11
Washer Plain Gear 3rd Driven Screw Pre - Coated Gear 4th Driven Bush 1st driven
2 1 2 1 1
16 17 18 19 20
PD PD DH PD DK
Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket
1 1 1 1 1
6 7 8
BS IV
11 20 5 13
5512 5512 1013 5512 1012
01 04 19 02 45
21 DK 1013 52 ‘O’ Ring Sprocket Collar 22 DV 1010 48 Sprocket Drive 23 DJ 1010 63 Plate Drive Sprocket 17
Front Wheel Direction
1 1 1 18 2
Brand ID: 001MC698
Plate No.: 10 BS IV
Change Drum / Shift Fork No.
1
8
7
5
4 6
Part No.
1 2 3 4 5
DK DK DH DH DK
1011 1011 1011 1014 1017
59 60 46 93 32
6 7 8 9
39 2639 04 39 2606 07 DH 1021 89 DH 1014 96
Description
Qty. Remarks
Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Assly Drum Comp. Gear Shift
1 2 1 1 1
Bolt Socket Parallel pin Guide Gear Shifter Spacer
1 1 1 1
9
2
2 3
19
Front Wheel Direction
20
Brand ID: 001MC698
Plate No.: 11 BS IV
Gear Change Mechanism No. 1 2 3 4 13
14
6 12 8
11 5
10
13
15 17
1
16 7
21
Qty. Remarks
5
05 14 44 52 40 39
Lever comp. Gear Shifter Spring Gear Shift Spring Gear Shifter return Lever comp. change Lever Change Damper change pedal (Rear)
1 1 1 1 1 1
6 7 8 9 10
DG DH DK DK DH
87 93 25 53 94
Bolt Pivot lever Bolt Gear Shift drum Stopper Stopper Drum Spring gear shifter drum stopper Bolt shift change pre coated
1 1 1 1 1
Domed cap Nut Washer Oil Seal Damper Rod assly. Tie
1 1 2 1 1
1011 1013 1017 1012 1013
11 39 2228 15 12 39 2400 11 13 39 1998 19 14 31 1011 08 15 DV 1010 34
2
Description
DH 1017 DH 1017 DH 1011 52 DV00 DV 1010 DG 1013
9
4
Part No.
16 52 DV00 51 Lever Assly. Change 17 39 2354 04 Hex. Bolt / Flange
1 1
3
Front Wheel Direction
22
Brand ID: 001MC698
Plate No.: 12 BS IV
Engine Assembly & Crankcase RH
3
No.
Part No.
1
PD 5010 09 PD 5010 22 36 PD00 14 59 0500 02 AA 1014 37 DH 1018 96
2 3 4 5
3
8 2
6
6 39 2583 20 7 39 2601 20 8 39 2180 06 9 59 2000 27 10 DH 1014 87
Description
Qty. Remarks
Engine Assly Engine Assly Kit Assly Crankcase RH Stud Screw Pre - Coated Gasket Crankcase
1 1 1 2 1 1
Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin NRB (Bearing NRB NK) Plate Stopper
1 1 2 1 1
BS IV Refer Page No.105
8 9
7 5 10 4
23
Front Wheel Direction
24
Brand ID: 001MC698
Plate No.: 13 BS IV
Crankcase LH
13 2
2 18
10
23 19
4
20
8
6 5
7
9
25
11
15 14
21
3
17
16 24
1 22
12
25
Front Wheel Direction
No.
Part No.
1 2 3 4 5
36 PD00 13 59 0500 02 DK 1010 94 39 2188 19 59 2100 06
Description
Qty. Remarks
Kit Assly Crankcase LH Stud Guide starter assly Oil Seal ‘O’ Ring
1 2 1 1 1
6 DK 1010 97 7 39 0752 01 8 39 2603 20 9 59 2000 06 10 39 2185 20
Damper C’ Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing
1 3 1 1 1
11 30 1010 14 12 39 2190 19 13 DH 1012 03 14 DH 1016 61 15 31 1011 06
Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe fitting Plug (Drain Bolt) Washer (Gasket For Drain Bolt)
1 1 1 1 1
16 DK 1013 80 17 KJ AB10 19 18 39 1677 04 19 39 2305 04 20 39 2448 11
Switch comp. (Neutral) ‘O’ ring Bolt Bolt Plain Washer
1 1 8 1 1
21 DJ 2010 21 22 39 2180 06 23 39 2181 06 24 DH 1013 85
Cable assly. (Battery to Earth) Hallow dowel pin Hallow dowel pin Bolt M6X16 (Neutral Switch)
1 2 2 1
Refer Page No.105
26
Brand ID: 001MC698
Plate No.: 14 BS IV
Cover Clutch
11
16 17
3 18 6
8 7
5
2 10 12
4
14
1
9
13 19
27
Part No.
1 2 3 4 5
36 DJ40 17 DH 1011 97 39 1041 19 DH 1011 41 DH 1011 42
Kit Assly Cl Cover Grommet Breather Oil Seal Rack Shaft clutch release
1 1 1 1 1
6 7 8 9 10
DK 1012 51 DG 1014 18 DS 1012 15 DS 1013 53 39 0999 06
Parallel pin Gauge Wire circlip Bolt Pin Dowel
1 1 1 10 2
11 12 13 14 15
DH DH DK DH DH
Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint ‘A’
1 1 1 1 1
Spring torsion clutch lever Washer NRB (Bering Needle) Decal Clutch Cover Holder Clutch
1 1 2 1 1
1010 1011 1014 1210 1210
18 54 80 11 12
16 DH 1015 44 17 39 2443 11 18 39 1990 20 19 DK 1017 38 20 DK 1013 38
15
Front Wheel Direction
Description
No.
Qty. Remarks Refer Page No.105
28
Brand ID: 001MC698
Plate No.: 15 BS IV
Cover Magneto
2
1
7
3
4
5
12 8
6
Description
No.
Part No.
1 2 3 4 5
52 PD01 35 DV 1010 42 39 1677 04 39 0999 06 52 PD01 09
Assly Cover Magneto Gasket Magneto cover Bolt Pin Dowel Assly Cover LH RR
1 1 8 2 1
6 7 8 9 10
DJ 1612 28 AP 1010 43 JE 5412 12 DH 1012 92 DH 1012 93
Gear Shift Label NR bearing Decal Magneto Cover Damper A Cover LH RR Plate Damper A Cover LH RR
1 1 1 1 1
11 12 13 14
DH JM JM DH
Damper B Cover LH RR Damper C Cover LH RR Plate Damper Cover LH RR Bolt
1 1 1 4
1012 1000 1000 1013
94 40 41 88
Qty. Remarks
13
14 9 11 10
29
Front Wheel Direction
30
Brand ID: 001MC698
Plate No.: 16 BS IV
Clutch Assembly No. 1 2 3 4 5
4 2 6
Part No. PD 5514 DK 1015 DH 1018 36 DK00 DK 1015
00 71 62 38 69
Description
Qty. Remarks
Clutch assembly comp. Spring Judder Clutch Center Kit Gear Primary Drive & Driven Plate Clutch pressure
1 1 1 1 1
36 PD00 55 DK 1015 65 PD 5514 39 8 PD 5514 27 9 DK 1015 74 10 39 2617 20
Friction Plate Kit Plate Clutch Plate Clutch Spring Clutch Bolt Bearing Clutch lifter thrust
1 4 4 5 5 1
11 DK 1015 12 DH 1011 DK 1010 13 DK 1011 14 DH 1016 15 DK 1016
Holder Clutch (Plate Clutch Lifter) Rack Clutch Push Clutch Lifter Rod Spacer Clutch Nut Primary drive lock Lever Assly. Clutch
1 1 1 1 1 1
Seat Judder Spring Nut Washer Bolt
1 1 1 1
Refer Page No.106
7
16
7 1
6 7
3
6
6 7
9
5 11 13
8 6 17
19
15
18
16 DK 1015 70 17 DH 1012 75 18 39 2200 11 19 39 1674 04
12 10 14
31
73 41 72 26 48 36
Front Wheel Direction
Modified-13.06.16
LH Thread
32 2
Brand ID: 001MC698
Plate No.: 17 BS IV
Oil Pump
4
Description
No.
Part No.
1 2 3 4 5
52 DH01 69 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35
Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter
1 3 1 1 1
6
39 2194 21
‘O’ Ring
1
Qty. Remarks
2
1
6
3
5
33
Front Wheel Direction
34
Brand ID: 001MC698
Plate No.: 18 BS IV
Carburettor No. 1 1
10
Part No.
2 3 4 5
PD 5812 PD 5812 36 PD00 DH 1211 DH 1211 DH 1210
15 17 34 68 73 57
6 7 8 9 10
JA 5812 33 DH 1211 62 36 PD00 33 DH 1211 67 DH 1211 70
Description
Qty. Remarks
Carburettor Assly. Carburettor Assly. Vacuum Piston Kit Idling Screw Kit Jet Needle(jn) “O” Ring
1 1 1 1 1 1
Screw Float Assly. Jet Kit Float Body Assly Kit Top Cap Assly Kit
2 1 1 1 1
BS IV
12
4
9 13 3 11 7
5
11 DH 1211 69 Pilot Screw 12 DJ 1210 59 Plunger Assembly 13 DH 1210 93 Needle Assembly
1 1 1
2 6 6
35
Front Wheel Direction
36
Brand ID: 001MC698
Plate No.: 19 BS IV
Silencer Assembly
5 3 4 16
16 8
14
15
9 13
9
7 8
16
16
1 10
2
Description
No.
Part No.
1 2 3 4 5
YP D020 01 JM 1010 27 DG 1014 17 DG 1012 85 39 2228 15
Silencer without Shields Shield Exhaust Rear Gasket Exhaust Bolt Domed cap Nut
1 1 1 1 2
6 7 8 9 10
39 1225 15 DG 1012 49 PD 5911 00 DG 1014 19 DG 1611 24
Nut flanged Washer Washer Shield Bushing Rubber Damper
1 1 4 2 1
Plain Washer Bolt Guard Muffler Shield Exhaust Front Shield Exhaust Rider
1 1 1 1 1
Exhaust chamber Exhaust chamber
6
Shield Mounting
11 39 2492 11 12 39 2754 04 13 PD 2312 04 14 JM 1010 22 15 PD 5910 23
16 PD 5911 01 Truss Screw
Qty. Remarks
Shield Mounting
6
37
Front Wheel Direction
38
Brand ID: 001MC698
Plate No.: 20 BS IV
Air Cleaner No. 1
7 8
12
1
Part No.
2 3 4 5
PD PD DG DG DV DG
5810 5810 1210 1210 1010 1210
13 33 10 12 59 14
6 7 8 9 10
PD 5810 09 JM 1010 17 DG 1210 20 DG 1210 23 39 2044 01
Description
Qty. Remarks
Air Filter Assly. Air Filter Assly. Element Air filter Gasket Air filter Tube Drain Air Filter Plate Element
1 1 1 1 1 1
Tube Breather Connecting tube Tube Drain Flame Arrester Screw
1 1 1 1 5
Screw Clamp Clamp Plug
5 2 1 1
BS IV
6
12 4 12 9 10
11 39 2044 01 12 JK 5110 02 13 DG 1210 02 14 DS 1211 26
11
2
5
3
39
Front Wheel Direction
40
Brand ID: 001MC698
Plate No.: 21 BS IV
Magneto, CDI, Spark Plug & H.T. Coil
10
16
11 16
9
15
7
15 12
8
Part No.
1 2 3 4 5
JC 1110 28 PD 3510 02 39 1674 04 DH 1013 81 DH 1011 99
Rotor Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness)
1 1 1 2 1
6 7 8 9 10
DH 1013 DG 1110 PD 3512 DH 1110 PD 3512 PD 3512
80 08 15 13 20 35
Screw Pan head Spark plug C.D.I Assly. / Damper Grommet Spark Plug cap H.T. Coil With Cable LH H.T. Coil With Cable LH
1 2 1 2 1 1
DH AP PD PD PD DD
16 12 02 04 05 12
Grommet Sleeve Spark Plug Cap Spark Plug Capacitor with bracket Regulator Voltage Regulator DC 3 Phase Grommet H.T. Cable
1 2 1 1 1 2
H.T. Coil With Cable RH H.T. Coil With Cable RH Bolt Bracket HT Cable Cover Regulator Bolt Flanged
1 1 2 1 1 1
6 12
5
17
3
9 14
1
13
4
7 19
18
2 14A
20
41
Front Wheel Direction
Description
No.
11 12 13 14 14A 15
1110 1110 4020 4020 4020 1110
16 PD 3512 22 PD 3512 37 17 39 19500 4 18 PD 5111 29 19 PD 1138 07 20 KA EA06 10
Qty. Remarks
BS IV
AHO Model
BS IV BS IV BS IV BS IV
42
Brand ID: 001MC698
Plate No.: 22 BS IV
Starter Motor & Starter Assembly
12 11 14
3 13
7
9
1 2
6
10 4
8 18
No.
Part No.
1 2 3 4 5
36 DK00 76 DK 1016 05 JC 1011 14 DH 1015 81 DH 1013 85
Description
Qty. Remarks
Body comp. starter clutch Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt
1 1 1 1 1
6 DK 1011 76 7 DH 1011 72 8 JC 1011 15 9 59 2000 07 10 39 0972 04
Shaft starter counter Collar starter counter Gear comp. starter counter assly. Needle roller bearing Bolt socket M6
1 1 1 1 3
11 DH 1110 DH 1111 12 DS 1013 13 52 DH01 14 DH 1013 15 36 DK00
Starter Motor Starter Motor Assembly - 325 W Bolt Cover starter motor Slotted c’sunk screw Kit Spring comp st. clutch
1 1 2 1 1 1
84 15 53 53 89 77
Stopper plate For stopper plate
16 5 15
43
Front Wheel Direction
16 DH 1011 63 Roller 17 36 DK00 45 Molicoat grease 18 39 0849 14 Star Washer
5 1 3
N.I.
44
Brand ID: 001MC698
Plate No.: 23 BS IV
Frame & Frame Fittings No.
Part No.
1
PD 1110 36 PD 1110 41 PD 1510 06 59 0400 05 36 DV00 07 DG 1810 48 DK 1810 75
2 3 4 5
3 5 2
Description
Qty. Remarks
Frame Assembly comp. Frame Assembly Cap Steering Bolt With Washer M16 x 28L Steering Cone Kit Nut Steering Nut
1 1 1 1 1 1 1
BS IV
Ball Steel Damper Bracket Throttle Cable Routing Screw Truss
39 2 1 1
BS IV BS IV
BS IV BS IV Refer Page No.106
6
6 30 1012 36 7 DF 1411 28 8 PD 1138 14 9 KB UC06 14
4 1 6
7
8
45
Front Wheel Direction
46
Brand ID: 001MC698
Plate No.: 24 BS IV
Frame Fitting
1
3 4
5
Description
No.
Part No.
1 2 3 4 5
59 0400 42 JM 1610 03 39 1970 15 JM 1610 02 39 1967 04
Bolt, Flanged Bracket, Engine Mtg. Front RH Hex Nut Bracket, Engine Mtg. Front LH Bolt
1 1 11 1 4
6 6A 7 8 9
JM 1610 23 PD 1134 13 59 0400 43 PD 1134 10 PD 1134 11
Bracket, Engine Bracket, Engine Bolt, Allen Bracket, Engine Bracket, Engine
1 1 1 1 1
10 39 2455 04 11 39 2157 04 12 DG 1611 54 13 DG 1611 65
Bolt Bolt Cap, Pivot Cap, Tool case
Qty. Remarks
2 16
Rear Rear Top LH Top RH
BS IV
18 9 3 10 13
4 1 2 1
8 11
7 12 6
6A
47
Front Wheel Direction
48
Brand ID: 001MC698
Plate No.: 25 BS IV
Swing Arm No.
5 10
9
10
3 10
Part No.
1 2 3 4 5
PD JM DG JM DG
6 7 8 9 10 11 12
1220 1710 1710 1710 1710
00 04 15 03 16
Description
Qty. Remarks
Arm Comp. Swing Cap chain Adjuster Shaft Swing Arm Adjuster Chain Sleeve
1 2 1 2 2
DG 1710 34 39 1053 15 DG 1710 22 DG 1710 18 DG 1710 19
Guard, Chain Nut - Hexagon With Flange - M14 Nut Bearing Needle Seal Oil
1 1 2 2 4
39 1997 15 39 1224 11
Nut Hex small Washer Plain small
2 2
9 5 7
10
1
6
12 4
11 2
49
8
Front Wheel Direction
50
Brand ID: 001MC698
Plate No.: 26 BS IV
Rear Shock Absorber No.
6 1 7
5
Part No. 1220 1710 1710 1710 1710
05 35 37 36 39
Description
1 2 3 4 5
PD DG DG DG DG
Rear Shock Absorber Collar, shock Absorber Damper, Lower Damper, Upper Nut cap
6 7 8
DG 1710 25 Washer 39 1829 12 Spring Washer DG 1710 38 Bolt Flanged
Qty. Remarks 2 2 2 2 2 2 2 2
4 7 6
5
8
3 2
8
51
Front Wheel Direction
52
Brand ID: 001MC698
Plate No.: 27 BS IV
Foot Rest
2 6
Description
No.
Part No.
1 2 2A 3 4 5
DV 1610 46 PD 1130 00 PD 1130 03 PD 2312 06 39 2204 04 JM 1610 37
Holder Step Front LH Footrest Rider LH - Avenger Rubber Rider Step Guard Step LH Bolt Flanged small Holder Step Front RH
1 1 2 1 1 1
6 7 8 9 10
PD 1130 36 PD00 DG 1611 DG 1611 36 DV00
Footrest Rider RH - Avenger Kit Hardware Holder Step Front Bolt socket Pin Spring LH
1 1 2 2 1
11 12 13 14 15
DG 1611 47 39 1937 17 DG 1611 89 PD 1130 02 PD 1130 04
Spring RH Circlip Pin Step Rubber Rear Rubber Main Step
1 2 2 2 2
Holder Step Rear RH Bracket Pillion Step Holder With Stud Washer Split Pin Guard Step RH Bolt
2 2 2 2 1 1
Qty. Remarks
1 9
10
11
23
12 2
01 60 53 45 05
2A 5
23
8
3 4
16
13
19 16 52 DV 00 24 PD 1130 10 17 DG 1611 50 18 39 0146 08 19 PD 2312 05 20 39 2204 04
17 14
15
18
22 DG 1611 53 Bolt Socket 23 KA CF06 12 Bolt
53
Front Wheel Direction
2 4
54
Brand ID: 001MC698
Plate No.: 28 BS IV
Mudguard - Front & Rear No.
11
Part No.
1 2 3 4 5
DG DG DG DP DG
1612 1612 1611 1611 1611
67 06 10 45 08
6 7 8 9 10
39 1943 04 DG 1611 13 KC GA06 06 DZ 1612 65 PD 1814 01
Description
Qty. Remarks
Flap Stay rear fender Bolt Number Plate Damper
1 1 2 1 1
Hex. head Bolt Bolt Hex. Nut Bkt. Rear Number Plate Damper Rear Mud Guard
2 4 2 1 1
5
7
10
3 9
11 52 Dg02 68 Fender Rear
1
2 4
8
6 1
55
Front Wheel Direction
56
Brand ID: 001MC698
Plate No.: 29 BS IV
Side Stand & Center Stand Assembly No. 1 2 3 4 5
3 2
4
5
5
DV DG DG DD DV
1610 1612 1611 1610 1610
Description Side Stand Spring Bolt Lock Nut Stand Centre
1 1 1 1 1
DG 1612 30 39 0797 08 DG 1611 24 DV 1610 60 DG 1612 19 10 39 2423 11
Shaft Stand Pin Cotter Damper Spring Spring Plain washer
1 1 1 1 1 1
11 DG 1612 76 Damper Side Stand
7
Qty. Remarks
17 19 29 71 33
6 7 8 9
1
Part No.
BS IV
1
6 11
57
9
8
Front Wheel Direction
58
Brand ID: 001MC698
Plate No.: 30 BS IV
Tyre, Tube & Wheel Rim No. 1 1A 2 2A 3 4 5 5A
1/1A
3
5/5A
6/6A
4
Part No. DG 1510 PD 1310 DG 1510 PD 1312 DG 1510 DG 1510 52 PD01 PD 1310
97 04 70 11 21 71 50 07
Description Tyre Front Tyre Front Tubeless 90/90-17 49P Tyre Rear Tyre Rear Tubeless Rear 130/90-15 66P Tube for Tyre Front Tube for Tyre Rear Wheel Front 1.85X17 Wheel Front Tubeless
6 52 PD01 51 Wheel Rear 2.50X15 6A PD 1312 18 Wheel Rear Tubeless 7 DK 1510 26 Valve
Qty. Remarks 1 1 1 1 1 1 1 1
BS IV-Tubeless
1 1 2
BS IV-Tubeless BS IV-Tubeless
BS IV-Tubeless BS IV-Tubeless
2/2A
7
59
Note : Tyre & Tube are not supplied through BAL spare parts.
Front Wheel Direction
60
Brand ID: 001MC698
Plate No.: 31 BS IV
Front Hub
1 8 7 6 6
Description
No.
Part No.
1 3 4 5
DG 1510 06 JC 1510 20 DH 1710 19 DG 1510 04
Axle, Front Case Meter Housing W/O Sensor Nut Collar
1 1 1 1
6 7 8 9
KP BC62 02 DG 1510 05 DG 1510 07 DG 1510 08
Ball Bearing Seal oil Collar Front Axle Washer
2 1 1 1
Qty. Remarks
5
4
61
9
3
Front Wheel Direction
62
Brand ID: 001MC698
Plate No.: 32 BS IV
Rear Hub - Alloy Wheel No.
19
20
17 2
5 21
7
3
1 2 3 4 5
16
Part No. PD PD DG DG DG
1312 1318 1510 1510 1510
12 10 96 59 60
15 13
1
Qty. Remarks
Coupling Panel Brake Rear Shoe Brake Rear (Pair) Cam Brake Lever Brake Cam
1 1 1 1 1
JM 1510 05 30 1510 05 30 1510 76 JL 1312 32 9 PD 1312 12 10 36 PD00 09
Axle Rear Indicator Brake Shoe Damper Rear Hub Shock Damper Rear Hub Shock Coupling Rear Hub Chain - Sprocket - Kit
1 1 1 1 1 1
11 12 13 14 15
DV 1510 06 30 1510 82 KP BC62 02 DG 1510 95 DG 1510 58
Nut Flanged lock Seal Oil Bearing Ball Joint Chain Spring Brake Shoe
6 1 1 1 1
16 17 18 19 20
30 1510 69 DH 1710 19 DG 1510 85 DG 1510 62 DG 1510 08
Spring Brake Shoe Nut Collar Rear Brake Drum Collar Rear Axle Washer
1 1 1 1 2
21 22 23 24 25
39 1069 01 KP BC60 04 KP BC63 02 DG 1510 65 DG 1510 68
Screw Bearing Ball Bearing Ball Sleeve Bolt
1 1 1 1 6
6 7 8
4
Description
BS IV Refer Page No.105
23 24 18 9
14
8
12
22 25
6 11
63
10
Front Wheel Direction
Deleted
To be confirm
64
Brand ID: 001MC698
Plate No.: 33 BS IV
Rear Brake Pedal No.
Part No.
Description
Qty. Remarks
4
1
11 10
9 12,14
7
15
5,6
8
2 3
13
17 16
19
20
21 18
65
23
1 JM 1610 37 Stay RH assly. 2 KA AC06 30 Hexagon head bolt M6X1 3 39 1513 15 Hexagon Nut-M6X1 4 JM 1910 11 Lever Brake 5 39 0805 11 Washer
1 1 1 1 1
6 7 8 9 10
LE C000 01 JM 1910 12 JM 1910 13 DG 1910 51 39 1211 11
Circlip E type Spring Rear brake cable Pin Washer Plain
1 1 1 1 1
11 12 13 14 15
39 0146 08 PD 2312 05 KB UA06 12 LB U000 08 JM 1910 14
Slip Pin Guard Brake pedal Mushroom Head screw - M6-L12 Mushroom Head screw - M6-L4 Spring Brake Switch
1 1 1 1 1
Torque Rod Bolt Torque Rod Nut Washer Spring Washer Plain
1 1 1 1 2
16 PD 1220 03 17 PD 1220 04 18 39 0694 15 19 39 0789 12 20 39 1540 11
21 39 0807 08 Pin Snap 22 39 1225 15 Hex Nut 23 DG 1910 49 Bolt
22
Front Wheel Direction
2 1 1
66
Brand ID: 001MC698
Plate No.: 34 BS IV
Front Master Cylinder No.
8 3 10 11
5
5 9
12 15
4
2
1
14 1A 13
Part No.
Description
1 1A 2 3 4 5
36 PD00 36 PD00 PD 1318 DV 1910 36 PD00 DJ 1910
50 51 08 07 54 26
Major Kit - Master Cylinder Minor Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Kit Washer Copper
1 1 1 1 1 4
6 7 8 9 10
DJ DJ DJ DJ DJ
27 28 29 30 31
Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw
1 2 1 1 2
11 12 13 14 15
DJ 1910 34 DJ 1910 35 36 PD00 53 DJ 2011 09 DH 1910 62
Reservoir Cover Diaphragm Kit Master Cylinder Seals Front brake switch Oil Window Kit
1 1 1 1 1
1910 1910 1910 1910 1910
16 PD 1318 07 Master Cylinder 5
Qty. Remarks
1
7 6
67
Front Wheel Direction
68
Brand ID: 001MC698
Plate No.: 35 BS IV
Front Brake - Caliper & Disc No. 1 2 3 4 5
5 6
7
8
2
Part No. PD 1318 PD 1318 PD 1318 DG 1510 36 PD00
04 06 03 88 49
Description Disc, Front Caliper Assly. Front Bolt, Disc Plate Bolt Flanged Anker Pin Kit
Qty. Remarks 1 1 6 2 1
6 36 PD00 48 Kit Caliper Mini 7 DJ 1510 70 Bleeder Cap 8 JW 1318 07 Disc Pad Set 9 36 JF00 16 Minor Kit - Caliper 10 36 JF00 15 Major Kit - Caliper
1 1 1 1 1
11 DH 1510 39 Bolt - Flange :- Pre-coated (M8)
2
Caliper Mounting
9 3
1 10
69
Front Wheel Direction
70
Brand ID: 001MC698
Plate No.: 36 BS IV
Handle Bar Assembly
16 15
2 9
14 19
13 12 18
11 1
30
17 20
33
31
26
8 27
32
29
22
23
31
21 7
6
10
21A
4
25 28 24
2 23
5
71
Front Wheel Direction
Description
No.
Part No.
1 2 3 4 5
PD 1510 00 DJ 1810 11 DG 1810 69 PD 1510 03 PD 1138 03
Handle Weight, Handle Plate Upper Bracket Bracket Speedo Cable
6 7 8 9 10
PD PD PD PD PD
Holder Handle Upper Holder Handle Lower LH Holder Handle Lower RH Grip RH Grip LH
1 1 1 1 1
11 12 13 14 15
DG 1910 10 DG 1910 12 DG 1910 10 DG 1910 13 30 1910 24
Lever Assly. Grip Clutch LH Lever Grip Lever Assembly Grip LH Bolt Clutch Lever Screw cable Adjust
1 1 1 1 1
16 30 1910 17 17 DG 1910 14 18 39 1995 01 19 39 1993 04 20 DG 2010 30
Nut Cable Adjust Lock Nut Lock Screw CSK Cross Bolt Upset Clutch Switch
1 1 2 1 1
21 21A 22 23 24 25
Control Switch RH Control Switch RH Control Switch LH Bolt - Hexagon Socket Head Cap - M6 Nut Cap Damper
1 1 1 2 2 4
1510 1510 1510 1610 1610
01 04 05 04 01
PD 4014 01 PD 4014 09 PD 4014 04 39 2427 04 DG 1810 87 DG 1810 54
Qty. Remarks
-
1 2 1 1 1
AHO Model
72
Brand ID: 001MC698
Plate No.: 36 BS IV
Handle Bar Assembly No.
16 15
2 9
14 19
13 12 18
11 1
30
17 20
33
31
26
31
Description
Qty. Remarks
26 39 1953 04 27 39 1952 04 28 39 0789 12 29 PD 2316 04
Bolt Flanged small Bolt Flanged small Washer spring Mirror Assembly LH (Plastic Housing)
2 4 2 1
30 31 32 33 35
Mirror Assembly RH (Plastic Housing) Mirror Rubber boot Nut Mirror LH Nut Mirror RH Lever Boot - Clutch Lever
1 2 1 1 1
PD JM JM JM JM
2316 2210 2210 2210 1910
05 04 05 06 10
N.I.
8 27
32
29
22
23
Part No.
21 7
6
10
21A
4
25 28 24
2 23
5
73
Front Wheel Direction
74
Brand ID: 001MC698
Plate No.: 37 BS IV
Front Fork No.
37
17 10
2
31
8 34
29
20 23 18
27
12 9
38 26
27
39
30
30 24 22 21 19 14
11
32
Description
Qty. Remarks
1 2 3 4 5
PD DG PD PD DV
1210 1810 1210 1210 1810
07 34 09 10 13
Front Fork Grommet, Hose Clamp Tube Outer LH Tube Outer LH Fork Pipe Inner
1 2 1 1 2
6 7 8 9 10
DG DG PD PD PD
1810 1810 1812 1210 1510
14 15 16 15 03
Spring Front Fork Seat Fork Spring Bracket Fork Cover Under Bracket Assly Holder Fork Upper
2 2 1 1 1
15 28
22
24 21 14
7 6
7 6
11
25
19
4 3
5
33 16A 16
Part No.
13
5 13 16
27
36
11 DG 1810 22 Ring, Oil Seal Stopper 12 39 1943 04 Bolt Flange 13 DG 1810 11 Bushing - Front Fork, Inner Pipe 14 DG 1810 13 Bushing - Front Fork, Outer Tube 15 39 1950 04 Bolt Flanged small
2 3 2 2 2
16 16A 17 18 19 20
KA CF08 30 30 1810 26 DG 1810 85 DG 1810 03 DG 1810 24 DG 1810 05
Bolt, Fork Cylinder Gasket Nut, Cap Washer Spacer Race, Steering Stem Bearing
2 2 2 1 2 1
21 22 23 24 25
DG DG DG DG PD
Seal Oil, Fork Outer Tube Ring 'O' Fork Top Seal Oil, Steering Stem Seal, Fork Outer Tube Leg Assly. RH
2 2 1 2 1
35
75
Front Wheel Direction
1810 1810 1810 1810 1210
23 26 04 21 12
76
Brand ID: 001MC698
Plate No.: 37 BS IV
Front Fork No.
37
17 10
2
31
8 34
29
20 23 18
27
12
Part No.
26 27 28 29 30 30A
PD DG DG DG DG DG
1210 1810 1810 1810 1810 1810
11 36 06 08 25 26
31 32 33 34 35
DP 1611 44 DG 1810 41 36 3140 04 DG 1810 40 PD 1210 06
Description
Qty. Remarks
Leg Assly. LH Bolt Bolt Socket Bolt Bolt Fork Top O Ring
1 4 2 2 2 2
Plate Number Front Clamp S’ cable clamp Front Fork oil Bottle 160ml Clamp Bellow
1 1 1 2 2
9 38 26
27
39
30
30 24 22 21 19 14
11
32
15 28
22
24 21 14
7 6
7 6
11
25
19
36 PD 1210 14 Clamp Bellow 37 DG 1810 99 Bracket Front Number Plate 38 DG 1810 28 Cylinder Complete Fork
2 1 2
4 3
5
33 16A 16
13
5 13 16
27
36 35
77
Front Wheel Direction
78
Brand ID: 001MC698
Plate No.: 38 BS IV
Fuel Tank
21 6 29
4 10 12 16 18
26
5
13
19 1
Part No.
1 2 3 4
DG 1410 20 PD 1710 08 DJ 1410 56 PD 1716 01 PD 1716 12 DG 1410 59
5
2
9
No.
20
14
7
14
15
3
32
Description Bracket Fuel Tank Cover Cover Fuel Tank Satin Black Fuel Cock Assly. Cap Tank Fuel Cap Tank Fuel Trim
Qty. Remarks 1 1 1 1 1 1
6 39 2179 24 Washer 7 PD 1710 03 Collar 8 DG 1410 28 Clamp 9 DG 1410 43 Clamp, Tube 10 30 1410 31 Ring 'O'
2 2 1 1 2
11 30 1410 39 12 DG 1410 24 13 DG 1410 25 14 30 1410 26 15 DG 1410 19
1 2 2 2 2
Ring 'O' Fuel Tap Packing Plug Damper Damper Fuel Tank Damper
BS IV
11 8 23 17
28 34 33
79
27
24 25
Front Wheel Direction
16 DG 1410 26 Bolt 17 DG 1410 29 Tube 18 DG 1410 27 Washer 19 39 1912 04 Bolt Flanged 20 39 1913 04 Bolt Flanged
2 1 2 2 2
21 39 0761 01 22 PD 1710 08 23 PD 4026 04 PD 4026 07 24 30 1410 28 25 30 1410 32
2 1 1 1 1 4
Screw Pan Cross Cover with fuel gauge Fuel gauge sender Fuel Level Sensor Gasket Tank Unit Bolt for tank Unit
BS IV
80
Brand ID: 001MC698
Plate No.: 38 BS IV
Fuel Tank No.
26 PD 4026 06 PD 4026 09 27 DJ 1410 06 JM 1410 09 28 30 1410 15 29 52 PD01 17 30 PA 4010 18
21 6 29
4 10 12 16 18
26
2
9
20
14
Description Fuel gauge (Meter) Fuel Gauge And Tell Tale Indicator Fuel Cock Tube Fuel Pipe Clip for Tube Cover Assembly With Fuel Gauge LED Bulb
31 GF 2010 50 Bulb 12V, 1.7 W 32 PD 1710 23 Damper Tank Resting 33 DD 1412 27 Bolt Fuel Cock Mounting 34 39 0740 11 Washer
5
13
19 1
Part No.
Qty. Remarks 1 1 1 1 1 1 4 1 1 2 2
BS IV
N.I. N.I.
7
14
15
3
32
11 8 23 17
28 34 33
81
27
24 25
Front Wheel Direction
82
Brand ID: 001MC698
Plate No.: 39 BS IV
EVAP Mechanism
16
Description
No.
Part No.
1 2 3 4 5
PF 1710 30 PD 1716 04 JY 1138 42 PD 1716 03 PD 1716 11
Canister Tube Y Connector To Canister Connector Y Shape Tube Inline Connector To Y Con. Tube Y to Drain
1 1 1 1 1
6 7 8 9 10
PD PD PD JH JG
Tube Canister to Purge Valve Tube Purge Valve To Carburettor Valve Purge Grommet Purge Valve Connector Tube EVAP
1 1 1 1 1
11 12 13 14 15
JH 1710 25 PD 1716 09 JY 1718 25 PD 1716 02 JY 1710 90
Tube Canister Drain Tube Canister Breather Plug Fuel Drain Tube Tank To Inline Connector Spring Band Clamp 13x12
1 1 1 1 6
16 17 18 19
JG 1710 29 JY 1710 70 DG 1210 40 PD 1138 02
Spring Band Clip 10 Mm Spring Band Clamp 9 X8.4 Spring Band Clamp 15x10 Strap Canister Mounting
3 3 1 1
Qty. Remarks
14
15 10
9 2
17
1716 1716 1716 1710 1710
05 06 16 48 86
6 7
4 15
15
3
8 16 16
17
18
1
12
19
5
17 11 13
83
Front Wheel Direction
84
Brand ID: 001MC698
Plate No.: 40 BS IV
Seat / Grip Frame Rear / Cover Grip Frame
15 8 1
4 6
16 11 13 3
5 18
1
12
21
Part No.
1 2 3 4 5
PD 1910 02 PD 1910 01 39 1942 04 39 1949 04 PD 2314 12
Seat Assly. Washer Nylon Bolt Flanged Bolt Flanged Small Nail
1 1 2 1 4
6 7 8 9 10
KB UF06 14 PD 1812 12 PD 1812 15 PD 2314 01 PD 1812 14
Screw Truss Cover Grab Rear LH Side Plate Grip RH Grab Rear Side Plate Grip LH
4 1 1 1 1
Qty. Remarks
11 PD 1812 13 Cover Grip Rear RH 12 PD 2314 02 Grip frame LH 13 PD 2314 03 Grip frame RH
1 1 1
15 16 17 18 20
4 4 4 1 1
9
16
15
Description
No.
17
KD BA06 13 39 1952 04 LA C000 90 DG 2110 06 PD 2314 11
Washer Plain Bolt flanged Small Bolt flanged Seat Damper Cap Grab Rail RH
21 PD 2314 04 Cap Grab Rail LH
1
7 10
20
6 21
85
Front Wheel Direction
86
Brand ID: 001MC698
Plate No.: 41 BS IV
Speedometer No. 1 2 3
Part No.
Description
PD 4024 00 Meter Assly. DV 1810 08 Bracket Speedo 39 1953 04 Bolt
Qty. Remarks 1 1 2
N.I. N.I.
1
87
Front Wheel Direction
88
Brand ID: 001MC698
Plate No.: 42 BS IV
Cables
2
12
No.
Part No.
1 2 3 4 5
30 1910 35 DK 2010 98 JM 1910 13 DV 1910 02 DV 1910 04
6 39 0146 08 7 30 1910 36 8 39 1211 11 9 DG 1910 50 10 DG 1910 51
4
5
Description
Qty. Remarks
Spring, Brake Rod Cable- Speedometer Cable Brake Cable Clutch Cable Throttle
1 1 1 1 1
Pin Cotter Nut Brake Rod Washer Plain Pin Brake Rod Pin
1 1 1 1 1
10
6
3 9 1 8
89
7
Front Wheel Direction
90
Brand ID: 001MC698
Plate No.: 43 BS IV
Side Covers / Chain Cover
1 5 7
5 5
Description
No.
Part No.
1 2 3 4 5
DG 1612 20 DG 1611 20 DG 1611 21 39 1076 01 DG 1611 17
Cover - Side Right Hand Front Case Chain Screw Tapping Screw Screw
1 1 3 2 3
6 7 8 9
31 1610 78 DG 1611 18 DD 1610 22 DG 1612 25
Washer Grommet Damper Damper
2 2 2 1
Qty. Remarks
7 8 9 8 6
4 4 6 2
3 3
91
3
Front Wheel Direction
92
Brand ID: 001MC698
Plate No.: 44 BS IV
Guards No.
Part No.
1 PD 2312 01 2 PD 2312 02 3 39 1940 04 4 KA DU08 40 5 KA DU08 55
2
Description Guard Sari Guard- Front Bumper Bolt Flanged Bolt Flanged Bolt Flanged M8
Qty. Remarks 1 2 4 1 2
2
3
3 5
5 4
93
1
Front Wheel Direction
94
Brand ID: 001MC698
Plate No.: 45 BS IV
Head Light
1 2 21 15
Description
No.
Part No.
1 2 3 4 5
YP D020 02 DG 2010 66 39 0790 12 YP D030 01 30 2010 33
Head lamp Without Bulb Screw Pan Cross Spring Washer Head Lamp Housing - Lumax Washer
1 1 2 1 2
6 7 8 9 10
YP D010 DG 2010 DG 2010 DG 2010 DG 1910
09 69 43 70 64
Cap for Head lamp-Lumax Screw Focus Adjust Screw Nut Nut Flanged
1 2 2 1 1
11 12 13 14 15
DG PD DG DG DG
57 14 72 12 73
Collar Bulb H4 Blue Tinge- 55/60W Spring Focus Adjust Clamp Harness Tube
2 1 2 1 2
Qty. Remarks
7 9 13 20
14 10
4 3
10
2010 4010 2010 2010 2010
For Head Light Mtg.
11 5 8 18
1 12
6
16 39 2029 04 Bolt Flanged 17 YP D010 08 Harness Head Lamp18 30 2010 29 Lamp 12V - 4W 19 YP D020 03 Rim Headlight 20 YP D020 04 Reflector Headlight
2 1 1 1 1
17
95
Front Wheel Direction
96
Brand ID: 001MC698
Plate No.: 46 BS IV
Tail Light / Reflector Reflex No.
6 7 9
1
Part No.
1 2 3 4 5
DG PD DG DG DG
6 7 8 9 10 11
2010 4010 2010 2010 2010
75 01 49 50 76
Description
Qty. Remarks
Gasket Tail Lamp Lens Tail Lamp Assly. Lens Tail Lamp- Red Lens Tail Lamp- Clear Screw Tapping
1 1 1 1 2
DG 1910 64 31 2010 01 AA 2012 27 DG 2010 15 JG 4010 36
Nut Flanged Collar Lamp 12V - 21/5W Damper Reflector Reflex
3 3 1 3 1
39 1972 15
Nut Flanged
1
8 3
4
11 10
97
2 5
Front Wheel Direction
98
Brand ID: 001MC698
Plate No.: 47 BS IV
Indicator Light
4
4
2
1 6
7
6
Description
No.
Part No.
1 2 3 4 5
PD 4010 04 PD 4010 05 PD 4010 06 39 1971 15 39 1225 15
Indicator Assly FR. LH Indicator Assly FR. RH Indicator Assly Rear. LH Nut Cap Nut Flanged
1 1 1 2 2
6 31 2010 01 7 39 1950 04 8 PD 4010 07 9 GH 2010 12 10 YP D010 10
Collar Bolt Flanged Small Indicator Assly Rear RH Lamp 12V-10W Lens Signal Light
2 2 1 4 4
Qty. Remarks
8 7
11 DG 2010 77 Screw Signal Light 12 DG 2010 78 Washer Signal Light Light
8 8
10
3 5
9 12 5
99
11
Front Wheel Direction
100
Brand ID: 001MC698
Plate No.: 48 BS IV
Electrical Equipment
9A 3
Description
No.
Part No.
1 2 3 4 5
PD 4016 01 39 1912 04 30 1910 48 PD 1810 00 31 2010 21
Horn Bolt Flanged Band Battery Box Clamp wiring harness
1 2 2 1 1
JF 4018 03 PD 4022 12 PD 4022 26 PD 4022 35 8 DV 2010 16 9 DS 2010 25 9A DT 4020 06 10 DV 1610 36
Battery 4 Ah VRLA Wiring Harness Wiring Harness Wiring Harness Starter Relay Assly. Flasher Light Control Module Band Battery Bracket
1 1 1 1 1 1 1 1
11 12 13 14 15
Mat Battery Fuse 10A Spring Rear Brake Switch Fuse 15A Cable Assly. (Motor to St. Rly.)
1 2 1 2 1
16 PD 4022 13 Cable Assly. (Battery to Earth) 17 DG 2010 61 Rear Brake Switch 18 JD 4022 17 Band (L 150)
1 1 2
Qty. Remarks
8 6 7
18 7 12
14
5
2
17 9 13
1
4 6 10
15
16
DG AK JM AP PD
2010 2010 1910 2010 4022
27 12 14 25 14
BS IV AHO Model
AHO Model
11
101
Note : Battery is not supplied through BAL spare parts.
Front Wheel Direction
102
Brand ID: 001MC698
Plate No.: 49 BS IV
Ignition Switch & Control Switch No. 7
3
1 2
10
13
8 11
12 4
5
Part No.
Description
1 2 3 4 5
DG DG PD PD DG
1810 1410 4014 2326 2210
55 17 00 03 09
Cap, Steering Lock Rotor, Lock, Tank Cap Switch Assly. Ignition Lock Assly Steering Lock Assly Helmet
1 1 1 1 1
6 7 8 9 10
DG PD DG DG DG
1611 2326 1810 2210 2010
68 02 57 10 23
Lock Assly Side Cover Lock Set (5 in 1) Screw Screw Plug
1 1 1 1 1
11 12 13 14 15
DG 1810 58 DG 1810 59 39 1975 04 PD 4014 04 PD 4014 01
Washer Wave Spring Steering Lock Bolt Socket Control Switch LH Control Switch RH
1 1 1 1 1
16 DG 2010 30 Clutch Switch 17 DJ 2011 09 Front Brake Switch
6
Qty. Remarks
1 1
9
14
103
15
Front Wheel Direction
104
Brand ID: 001MC698
Plate No.: 50 BS IV
Tool Kit & Wind Shield Kit No. 1 2
Part No.
Description
JM 2210 03 Tool Kit 52 JM00 18 Wind Shield Kit
Qty. Remarks 1 1
1
2
105
Front Wheel Direction
106
Brand ID: 001MC698
Plate No.: 51 BS IV
Painted Parts and Decals No.
Part No.
Description
Qty. Remarks
1 1 5
2/3
PD01 Pd03 PD03 PD03 PD01 PD03 PD01 PD03 PD01 PD01
49 79 80 41 54 31 55 32 66 56
Tank fuel with decal PD Fuel Tank Vibrant Red With 3D Decal Dark Blue Fuel Tank BS IV With 3D Tank Fuel vibrant red with decal - BS IV Cover side LH with decal Cover side LH vibrant red assly. comp. Cover side RH with decal Cover side RH vibrant red assly. comp. Fender assly. Front - Black Fender rear
1 1 1 1 1 1 1 1 1 1
36 PD00 36 PD00 7 36 PD00 8 PD 2330 PD 2330 9 PD 2330 10 PD 2330
15 63 17 02 03 22 30
Kit tank decal Kit tank decal Vibrant Red Kit side cover decal 3D decal tank LH 3D decal tank RH Decal rear fender center Decal rim front
1 1 1 1 1 1 2
11 12 13 14 15
31 01 20 53 54
Decal rim rear Avenger branding holder handle Decal front fender center Decal cover side LH vibrant red Decal cover side RH vibrant red
2 1 1 1 1
4 2 3 4 5
52 52 52 52 52 52 52 52 52 52
6
6
7
8
12 10/11
107
Front Wheel Direction
PD PD PD PD PD
2330 2330 2330 2330 2330
N.I.
N.I.
108
Brand ID: 001MC698
Plate No.: 52 BS IV
1
4
7
10
109
2
5
8
11
Consumable Parts 3
6
9
12
Front Wheel Direction
Description
Supply Unit
36 0010 61 83 0204 11 83 0203 34
Bajaj Genuine Oil 10W50 Bajaj Genuine Oil 10W30 Bajaj Genuine Oil 20W50 (BGO to be ordered to HPCL)
1.5 Ltr. Dominar 400 1 Ltr. 100cc Models 1 Ltr. 125cc and above models
2
36 0010 58
Bajaj Coolant Koolex
3
36 DH40 61 Brake Fluid DOT4 83 0203 25 Brake Fluid DOT3
4
36 0010 52
Silicon grease
5
83 0204 73 83 0203 68
Grease Petamo GHY 441 Grease Molycoat
3 gm Water Pump Seals 200 gm For Starter Clutch Lubrication
6
36 0010 52
HP Lithon RR Grease
10 gm Steering Race
7
83 0201 73
Multi Purpose Grease (Local Purchase)
8
36 0010 55
Chain Lubricant HP Make
1 kg
9
36 0010 62
Liquid gasket L5910
50 ml Crankcase Joining
10
36 3140 04
Fork oil
160 ml Front Fork Top-up/Replace\
No.
Part No.
1
1 Ltr.
Application
Coolant Top-up/Replace
100 ml Disc Brake Top-up/Replace 100 ml Disc Brake Top-up/Replace 3 gm
--
Caliper Pin
Lubrication of Clutch Lever, Brake Lever, Brake Pedal & Side Stand Non - Sealed Chain Lubrication
11 36 DH40 29 Kit Spray Chain Lub
100 ml Sealed Drive Chain
12 36 DH40 71 Wonderfill Chain Spray
100 ml Sealed Drive Chain 110
Brand ID: 001MC698
Plate No.: 52 BS IV
13
16
14
17
Consumable Parts 15
18
No.
Part No.
Description
Supply Unit
Application
13 36 DH40 72 Rust Remover Spray Make Zorric 88 & Wonder fill easiner
100 ml For Removing Rust from Components
14
76 0109 36
Loctite Thread locker 243
50 ml For Screws & Bolts
15
76 0109 37
Loctite retaining compound 638
50 ml For Screws & Bolts
16
37 0043 52
Touch up paint slate grey
440 ml Touch up of Frame, Swing Arm & Step Holder
17
37 0043 53
Touch up paint Matte Silk black 440 ml Touch up of Grab Handle, Handle Bar & Handle Holder
19
22
111
20
23
21
24
Front Wheel Direction
18
36 0010 60
Kibatsu touch up paint
19
37 2240 18
Paint Bottle Schwartz Black
20
75 6802 36 NA
Petroleum Jelly (Local Purchase) -Distilled Water (Local Purchase) 1 Ltr.
21
NA
22
62 3050 84
WD40 Spray (Local Purchase)
23
36 0010 56
Carburetor Cleaning Spray
24
37 2540 39
Corrosion Protection Spray Proto quick LTP902 (To be ordered on Vendor)
SAE 90 oil (Local Purchase)
400 cc Touch up of Cylinder head, Block & Alloy Wheels --
P-200NS Frame Touch-up For Battery Terminals For Battery Level Top-up
– 400 ml Electrical Contact Cleaning Spray For Cleaning Carburetor --
For Preventing vehicle parts from rusting
112
Kit List Kit Sr No Part No.
BS IV
Kit List
Qty/Kit
Kit Sr No Part No.
Consisting of Following Parts
Kit Description Part No.
Description
1
36PD0015
TANK DCL-DARK BLUE-A101
PD233017 PD233016 PD233021
TANK DECAL RH (DARK BLUE) TANK DECAL LH (DARK BLUE) DECAL TANK CENTER (DARK BLUE)
1 1 1
2
36PD0017
S COVER DCL DARK BLUE-A101
PD233018 PD233019
SIDE COVER DECAL LH (DARK BLUE) SIDE COVER DECAL RH (DARK BLUE)
1 1
3
36PD0012
ASSLY CL COVER-A102
PD541228 DK101738 39199020 39104119 31101060
CLUTCH COVER DECAL COVER RH BEARING - NEEDLE SEAL OIL PLUG
1 1 1 1 2
BS IV Consisting of Following Parts
Kit Description Part No.
Description
39260320 59200006 39218520 30101014 39219019 DH101203
Ball Bearing BRG Ball 6204Z HN3 (20*47*14) Deep Groove Ball Bearing Seal-Oil Oil Seal Breather Pipe
1 1 1 1 1 1
Qty/Kit
11
PD511054
COVER CYLINDER HEAD
PD511101 PD511021
COVER CYLINDER HEAD CYLINDER HEAD
1 1
12
DH101864
Block - Piston
DH101665 DH101878
ASSEMBLY PISTON CYL BLOCK (K1UG4 THICK LINER)
1 1
4
36DS1002
Valve Kit
DH101611 DS101024
VALVE - INTAKE VALVE - EXHAUST
1 1
13
36DS1001
Cyl. Head O Ring Kit
39239121 39128321
O Ring (Cover Tappet) O ring
2 2
5
36DH4030
KIT CHAIN GUIDE PULSAR-150
DK101059 DH101923
GUIDE CHAIN (SLACK) GUIDE CAM CHAIN TIGHT SIDE
1 1
14
DK101326
Valve Repair Kit
6
36DJ4008
Ring Set Piston
DH101666 DH102054 DH101669
RING PISTON TOP PISTON RING 2ND-CHROME PLATED RING PISTON OIL
1 1 1
DK101247 DK101108 DK101110 DK101246
Retainer Valve Spring Spring Valve Inner Spring Valve Outer Seat Valve Spring
2 2 2 2
15
36DK0007
Kit Centrifugal Oil Filter
Kit Friction Plate
DK101566 PK551419 DK101568
DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH
3 1 1
39220011 DH101234 39226701 DH101066 DH101067 39219908
Washer Gasket Centrifugal Oil Filter Oval Screw Join Oil Deliver Spring Oil Deliver Pin Oil Deliver Joint
1 1 3 1 1 1
Chain Sprocket-A101
JM151001 DT141005 DV101048
Sprocket (38 T) Chain 110 Link Sprocket (14 T)
1 1 1
16
36DV0007
Steering Cone Kit
PD541018 59050002 39258320 59200027 39260120 39215220
Crankcase RH (JC) Stud Bolt (M10) Bearing Ball6004-SKF Bearing NRB HK 1516 (15*21*16) Bearing Ball Needle Roller Bearing
1 1 1 1 1 1
DG181045 DG181046 DG181047 DG181005
Bearing Bearing Bearing Bearing
1 1 1 1
17
36DK0038
Set Primary Drive/Driven
DK101561 DH101628
Clutch Housing Gear Primary Drive
1 1
18
36DK0077
KIT for Starter Clutch DK101595
DK101596
Spring Starter Clutch
5
PD541017 CB101220 59050002
Crankcase LH Plug Stud Bolt (M10)
1 1 1
7
8
9
10
113
36PD0009
36PD0014
36PD0013
Assly C'case RH-A101
Assly C'case LH-A101
Cone Upper race Upper race Lower Cone Lower
114
Kit List Kit Sr No Part No.
Kit Description
19
36DK0076
20
BS IV
Kit List
Qty/Kit
Kit Sr No Part No.
Consisting of Following Parts Part No.
Description
KIT Starter Clutch Assly DK101595
DK101595 DK101596 39084914
Body Starter Clutch Spring Starter Clutch Washer - Lock :- Toothed
1 5 3
36DV0005
Kit Holder Step FR. Serviceable
DG161146 DG161147 DG161144 39198204 39220404 39195404 39150611 39193717 DG161222 DG161223
Spring - L Spring - R Bolt Bolt - Hexagon Socket Head :- M5 Bolt - Hexagon Head With Flange :- M6 Bolt - Flanged :- Small Washer - Plain Circlip Bolt :- Pre-Coated Bolt - Pre-Coated
1 1 2 4 1 1 2 2 3 1
21
36PD0055
Kit Friction Plate
DK101566 PK551419 DK101568
DISK A FRICTION CLUTCH DISK C FRICTION CLUTCH DISK B FRICTION CLUTCH
3 1 1
22
36PD0012
Kit Assly Clutch
Pd541228 Dk101738 39199020 39104119 31101060
CLUTCH COVER DECAL COVER Rh BEARING - NEEDLE SEAL OIL PLUG
1 1 1 1 2
23
52DH0169
OIL PUMP ASSEMBLY
DH121001 DH121010 39219421 DH121035
PUMP ASSEMBLY - OIL MESH - FILTER :- OIL PUMP RING - O CLIP MESH OIL FILTER
1 1 1 1
24
36PD0062
A102 HEAD COVER + COVER BSIV
DH102191 DH101272 PD511101 DS101166 39166005
CYLINDER HEAD COMPLETE_ SAI PLUG COVER CYLINDER HEAD SILENT BUSH STUD-M8
1 2 1 2 2
115
BS IV Consisting of Following Parts
Kit Description Part No.
Description
Qty/Kit
116
Amendment Sheet
BS IV
Amendment Sheet
AMENDMENT SHEET (PARTS ADDED) SR. NO.
117
PART NUMBER
DESCRIPTION
BS IV
AMENDMENT SHEET (PARTS DELETED) QTY.
PAGE NO.
FIGURE NO.
SR. NO.
PART NUMBER
DESCRIPTION
QTY.
PAGE NO.
FIGURE NO.
118
Parts Index
119
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
30 1010 14
11
26
31 2010 01
6
100
36 PD00 48
6
70
39 0999 06
10
28
30 1012 36
6
46
31 2010 21
5
102
36 PD00 49
5
70
39 0999 06
4
30
30 1410 15
28
82
33 1410 08
8
6
36 PD00 50
1
68
39 1041 19
3
28
30 1410 26
14
80
36 3140 04
33
78
36 PD00 51
1A
68
39 1053 15
7
50
30 1410 28
24
80
36 DH40 30
5
10
36 PD00 53
13
68
39 1069 01
21
64
30 1410 31
10
80
36 DJ40 08
4
12
36 PD00 54
4
68
39 1075 04
9
2
30 1410 32
25
80
36 DJ40 17
1
28
36 PD00 55
6
32
39 1076 01
4
92
30 1410 39
11
80
36 DK00 07
7
14
36 PD00 60
7
54
39 1211 11
10
66
30 1510 05
7
64
36 DK00 38
9
14
36 PD00 62
1
2
39 1211 11
8
90
30 1510 69
16
64
36 DK00 38
4
32
36 PD00 62
1
4
39 1224 11
12
50
30 1510 76
8
64
36 DK00 45
17
44
36 PD00 63
6
108
39 1225 15
6
38
30 1510 82
12
64
36 DK00 76
1
44
39 0146 08
18
54
39 1225 15
22
66
30 1810 26
16A
76
36 DK00 77
15
44
39 0146 08
11
66
39 1225 15
5
100
30 1910 17
16
72
36 DS10 01
3
2
39 0146 08
6
90
39 1513 15
3
66
30 1910 24
15
72
36 DS10 01
11
4
39 0694 15
18
66
39 1540 11
20
66
30 1910 35
1
90
36 DS10 02
7
8
39 0740 11
34
82
39 1620 11
9
16
30 1910 36
7
90
36 DV00 07
4
46
39 0752 01
7
26
39 1660 05
2
4
30 1910 48
3
102
36 JF00 15
10
70
39 0761 01
21
80
39 1673 04
13
10
30 2010 33
5
96
36 JF00 16
9
70
39 0789 12
19
66
39 1674 04
8
4
31 1011 06
11
2
36 PD00 09
10
64
39 0789 12
28
74
39 1674 04
11
16
31 1011 06
15
26
36 PD00 13
1
26
39 0790 12
3
96
39 1674 04
19
32
31 1011 08
14
22
36 PD00 14
2
24
39 0797 08
7
58
39 1674 04
2
34
31 1011 73
4
14
36 PD00 15
6
108
39 0805 11
5
66
39 1674 04
3
42
31 1210 06
9
12
36 PD00 17
7
108
39 0807 08
21
66
39 1677 04
18
26
31 1610 78
6
92
36 PD00 33
8
36
39 0849 14
18
44
39 1677 04
3
30
31 2010 01
7
98
36 PD00 34
2
36
39 0972 04
10
44
39 1686 06
8
16 120
Parts Index
121
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
39 1686 06
4
34
39 1995 01
18
72
39 2204 04
20
54
52 Dg02 68
11
56
39 1829 12
7
52
39 1997 15
11
50
39 2228 15
11
22
52 DH01 53
13
44
39 1912 04
19
80
39 1998 19
13
22
39 2228 15
5
38
52 DH01 69
1
34
39 1912 04
2
102
39 2017 19
5
8
39 2305 04
19
26
52 DH01 77
10
16
39 1913 04
20
80
39 2029 04
16
96
39 2354 04
17
22
52 DV 00 24
16
54
39 1931 20
6
14
39 2044 01
10
40
39 2400 11
12
22
52 DV00 51
16
22
39 1937 17
12
54
39 2044 01
11
40
39 2423 11
10
58
52 DV00 52
4
22
39 1940 04
3
94
39 2152 20
5
16
39 2427 04
23
72
52 JM00 18
2
106
39 1942 04
3
86
39 2157 04
11
48
39 2440 11
9
8
52 PD01 09
5
30
39 1943 04
6
56
39 2158 11
2
18
39 2443 11
17
28
52 PD01 17
29
82
39 1943 04
12
76
39 2160 11
9
18
39 2448 11
20
26
52 PD01 35
1
30
39 1949 04
4
86
39 2165 11
3
14
39 2455 04
10
48
52 PD01 49
1
108
39 1950 04
15
76
39 2166 11
11
18
39 2492 11
11
38
52 PD01 50
5
60
39 1950 04
7
100
39 2179 24
6
80
39 2542 20
3
10
52 PD01 51
6
60
39 19500 4
17
42
39 2180 06
8
24
39 2557 17
7
16
52 PD01 54
2
108
39 1952 04
27
74
39 2180 06
22
26
39 2583 20
6
24
52 PD01 55
3
108
39 1952 04
16
86
39 2181 06
2
12
39 2601 20
7
24
52 PD01 56
5
108
39 1953 04
26
74
39 2181 06
23
26
39 2603 20
8
26
52 PD01 66
4
108
39 1953 04
3
88
39 2183 04
2
14
39 2606 07
7
20
52 PD03 31
2
108
39 1967 04
5
48
39 2185 20
10
26
39 2608 01
10
4
52 PD03 32
3
108
39 1970 15
3
48
39 2188 19
4
26
39 2617 20
4
10
52 PD03 41
1
108
39 1971 15
4
100
39 2190 19
12
26
39 2617 20
10
32
52 PD03 79
1
108
39 1972 15
11
98
39 2194 21
6
34
39 2639 04
6
20
52 PD03 80
1
108
39 1975 04
13
104
39 2200 11
18
32
39 2647 15
6
2
59 0400 05
3
46
39 1990 20
18
28
39 2203 07
8
14
39 2669 21
1
10
59 0400 23
8
2
39 1993 04
19
72
39 2204 04
4
54
39 2754 04
12
38
59 0400 31
9
10 122
Parts Index
123
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
59 0400 42
1
48
DG 1011 87
6
22
DG 1510 04
5
62
DG 1611 21
3
92
59 0400 43
7
48
DG 1012 49
7
38
DG 1510 05
7
62
DG 1611 24
10
38
59 0500 02
3
24
DG 1012 85
4
38
DG 1510 06
1
62
DG 1611 24
8
58
59 0500 02
2
26
DG 1013 39
5
22
DG 1510 07
8
62
DG 1611 29
3
58
59 2000 06
9
26
DG 1014 17
3
38
DG 1510 08
9
62
DG 1611 45
9
54
59 2000 07
9
44
DG 1014 18
7
28
DG 1510 08
20
64
DG 1611 46
10
54
59 2000 27
9
24
DG 1014 19
9
38
DG 1510 21
3
60
DG 1611 47
11
54
59 2000 28
12
16
DG 1110 08
7
42
DG 1510 58
15
64
DG 1611 50
17
54
59 2100 06
5
26
DG 1210 02
13
40
DG 1510 59
4
64
DG 1611 53
8
54
AA 1014 37
13
18
DG 1210 10
2
40
DG 1510 60
5
64
DG 1611 53
22
54
AA 1014 37
4
24
DG 1210 12
3
40
DG 1510 62
19
64
DG 1611 54
12
48
AA 1410 67
12
6
DG 1210 14
5
40
DG 1510 65
24
64
DG 1611 65
13
48
AA 2012 27
8
98
DG 1210 20
8
40
DG 1510 68
25
64
DG 1611 68
6
104
AK 2010 12
12
102
DG 1210 23
9
40
DG 1510 70
2
60
DG 1611 89
13
54
AP 1010 43
7
30
DG 1210 40
18
84
DG 1510 71
4
60
DG 1612 06
2
56
AP 1110 12
12
42
DG 1410 17
2
104
DG 1510 85
18
64
DG 1612 19
2
58
AP 2010 25
14
102
DG 1410 19
15
80
DG 1510 88
4
70
DG 1612 19
9
58
CS 1011 28
14
10
DG 1410 20
1
80
DG 1510 95
14
64
DG 1612 20
1
92
DD 1010 62
15
10
DG 1410 24
12
80
DG 1510 96
3
64
DG 1612 25
9
92
DD 1110 12
15
42
DG 1410 25
13
80
DG 1510 97
1
60
DG 1612 30
6
58
DD 1210 07
8
12
DG 1410 26
16
80
DG 1611 08
5
56
DG 1612 67
1
56
DD 1412 27
33
82
DG 1410 27
18
80
DG 1611 10
3
56
DG 1612 76
11
58
DD 1610 22
8
92
DG 1410 28
8
80
DG 1611 13
7
56
DG 1710 15
3
50
DD 1610 71
4
58
DG 1410 29
17
80
DG 1611 17
5
92
DG 1710 16
5
50
DF 1411 28
7
46
DG 1410 43
9
80
DG 1611 18
7
92
DG 1710 18
9
50
DG 1010 29
4
8
DG 1410 59
5
80
DG 1611 20
2
92
DG 1710 19
10
50 124
Parts Index
125
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
DG 1710 22
8
50
DG 1810 36
27
78
DG 2010 23
10
104
DH 1010 65
12
14
DG 1710 25
6
52
DG 1810 40
34
78
DG 2010 27
11
102
DH 1010 72
2
16
DG 1710 34
6
50
DG 1810 41
32
78
DG 2010 30
16
104
DH 1010 79
4
18
DG 1710 35
2
52
DG 1810 48
5
46
DG 2010 30
20
72
DH 1010 84
8
18
DG 1710 36
4
52
DG 1810 54
25
72
30 2010 29
18
96
DH 1011 08
12
18
DG 1710 37
3
52
DG 1810 55
1
104
DG 2010 43
8
96
DH 1011 11
15
18
DG 1710 38
8
52
DG 1810 57
8
104
DG 2010 49
3
98
DH 1011 41
4
28
DG 1710 39
5
52
DG 1810 58
11
104
DG 2010 50
4
98
DH 1011 41
12
32
DG 1810 03
18
76
DG 1810 59
12
104
DG 2010 57
11
96
DH 1011 42
5
28
DG 1810 04
23
76
DG 1810 69
3
72
DG 2010 61
17
102
DH 1011 44
3
22
DG 1810 05
20
76
DG 1810 85
17
76
DG 2010 66
2
96
DH 1011 46
3
20
DG 1810 06
28
78
DG 1810 87
24
72
DG 2010 69
7
96
DH 1011 54
12
28
DG 1810 08
29
78
DG 1810 99
37
78
DG 2010 70
9
96
DH 1011 63
16
44
DG 1810 11
13
76
DG 1910 10
11
72
DG 2010 72
13
96
DH 1011 72
7
44
DG 1810 13
14
76
DG 1910 10
13
72
DG 2010 73
15
96
DH 1011 95
11
14
DG 1810 14
6
76
DG 1910 12
12
72
DG 2010 75
1
98
DH 1011 97
2
28
DG 1810 15
7
76
DG 1910 13
14
72
DG 2010 76
5
98
DH 1011 99
5
42
DG 1810 21
24
76
DG 1910 14
17
72
DG 2010 77
11
100
DH 1012 03
13
26
DG 1810 22
11
76
DG 1910 49
23
66
DG 2010 78
12
100
DH 1012 35
5
18
DG 1810 23
21
76
DG 1910 50
9
90
DG 2110 06
18
86
DH 1012 72
10
2
DG 1810 24
19
76
DG 1910 51
9
66
DG 2210 09
5
104
DH 1012 75
17
32
DG 1810 25
30
78
DG 1910 51
10
90
DG 2210 10
9
104
DH 1012 92
9
30
DG 1810 26
22
76
DG 1910 64
10
96
DH 1010 16
1
12
DH 1012 93
10
30
DG 1810 26
30A
78
DG 1910 64
6
98
DH 1010 18
11
28
DH 1012 94
11
30
DG 1810 28
38
78
DG 2010 12
14
96
DH 1010 48
8
10
DH 1012 95
8
8
DG 1810 34
2
76
DG 2010 15
9
98
DH 1010 64
10
14
DH 1013 19
18
18 126
Parts Index
127
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
DH 1013 80
6
42
DH 1018 64
6
12
DH 1710 19
4
62
DK 1011 02
6
18
DH 1013 81
4
42
DH 1018 96
5
24
DH 1710 19
17
64
DK 1011 03
3
18
DH 1013 85
3
16
DH 1020 13
8
18
DH 1910 62
15
68
DK 1011 04
7
18
DH 1013 85
24
26
DH 1021 04
1
16
DJ 1010 63
23
18
DK 1011 26
13
32
DH 1013 85
5
44
DH 1021 74
5
6
DJ 1011 34
4
16
DK 1011 44
10
18
DH 1013 88
14
30
DH 1021 80
6
6
DJ 1210 30
6
4
DK 1011 59
1
20
DH 1013 89
14
44
DH 1021 89
8
20
DJ 1210 59
12
36
DK 1011 60
2
20
DH 1013 92
11
10
DH 1110 12
9
4
DJ 1410 06
27
82
DK 1011 76
6
44
DH 1013 93
7
22
DH 1110 13
9
42
DJ 1410 56
3
80
DK 1012 45
20
18
DH 1013 94
10
22
DH 1110 16
11
42
DJ 1510 70
7
70
DK 1012 48
13
14
DH 1014 12
7
10
DH 1110 84
11
44
DJ 1612 28
6
30
DK 1012 51
6
28
DH 1014 14
3
12
DH 1111 15
11
44
DJ 1810 11
2
72
DK 1012 53
9
22
DH 1014 24
6
16
DH 1210 10
3
34
DJ 1910 26
5
68
DK 1013 26
6
8
DH 1014 87
10
24
DH 1210 11
14
28
DJ 1910 27
6
68
DK 1013 38
20
28
DH 1014 93
4
20
DH 1210 12
15
28
DJ 1910 28
7
68
DK 1013 52
21
18
DH 1014 96
9
20
DH 1210 35
5
34
DJ 1910 29
8
68
DK 1013 80
16
26
DH 1015 08
4
4
DH 1210 38
7
4
DJ 1910 30
9
68
DK 1014 80
13
28
DH 1015 44
16
28
DH 1210 57
5
36
DJ 1910 31
10
68
DK 1015 65
7
32
DH 1015 81
4
44
DH 1210 93
13
36
DJ 1910 34
11
68
DK 1015 69
5
32
DH 1016 48
14
32
DH 1211 62
7
36
DJ 1910 35
12
68
DK 1015 70
16
32
DH 1016 61
14
26
DH 1211 67
9
36
DJ 2010 21
21
26
DK 1015 71
2
32
DH 1016 71
5
12
DH 1211 68
3
36
DJ 2011 09
14
68
DK 1015 73
11
32
DH 1016 80
3
4
DH 1211 69
11
36
DJ 2011 09
17
104
DK 1015 74
9
32
DH 1017 05
1
22
DH 1211 70
10
36
DK 1010 72
12
32
DK 1015 92
7
12
DH 1017 14
2
22
DH 1211 73
4
36
DK 1010 94
3
26
DK 1016 05
2
44
DH 1018 62
3
32
DH 1510 39
11
70
DK 1010 97
6
26
DK 1016 36
15
32 128
Parts Index
129
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
DK 1017 25
8
22
DV 1510 06
11
64
JE 5810 39
9
6
JM 1710 04
2
50
DK 1017 32
5
20
DV 1610 17
1
58
JF 4018 03
6
102
JM 1910 10
35
74
DK 1017 38
19
28
DV 1610 33
5
58
JG 1710 29
16
84
JM 1910 11
4
66
DK 1017 48
1
8
DV 1610 36
10
102
JG 1710 86
10
84
JM 1910 12
7
66
DK 1017 51
2
8
DV 1610 46
1
54
JG 4010 36
10
98
JM 1910 13
8
66
DK 1017 55
3
8
DV 1610 60
9
58
JH 1710 25
11
84
JM 1910 13
3
90
DK 1510 26
7
60
DV 1810 08
2
88
JH 1710 48
9
84
JM 1910 14
15
66
DK 1810 75
5
46
DV 1810 13
5
76
JK 5110 02
12
40
JM 1910 14
13
102
DK 2010 98
2
90
DV 1910 02
4
90
JL 1312 32
8
64
JM 2210 03
1
106
DP 1611 44
31
78
DV 1910 04
5
90
JL 5810 65
11
6
JM 2210 04
31
74
DP 1611 45
4
56
DV 1910 07
3
68
JL 5810 66
10
6
JM 2210 05
32
74
DS 1010 84
7
2
DV 2010 16
8
102
JM 1000 40
12
30
JM 2210 06
33
74
DS 1010 96
5
2
DZ 1612 65
9
56
JM 1000 41
13
30
JW 1318 07
8
70
DS 1011 54
5
14
GF 2010 50
31
82
JM 1010 08
1
14
JY 1138 42
3
84
DS 1011 66
4
2
GH 2010 12
9
100
JM 1010 16
5
4
JY 1710 70
17
84
DS 1012 15
8
28
JA 5812 33
6
36
JM 1010 17
7
40
JY 1710 90
15
84
DS 1013 53
9
28
JC 1010 34
12
10
JM 1010 22
14
38
JY 1718 25
13
84
DS 1013 53
12
44
JC 1010 35
10
10
JM 1010 27
2
38
KA AC06 30
2
66
DS 1211 26
14
40
JC 1011 14
3
44
JM 1410 09
27
82
KA CF06 12
23
54
DS 2010 25
9
102
JC 1011 15
8
44
JM 1510 05
6
64
KA CF08 30
16
76
DT 4020 06
9A
102
JC 1110 28
1
42
JM 1610 02
4
48
KA DQ06 30
15
6
DV 1010 34
15
22
JC 1510 20
3
62
JM 1610 03
2
48
KA DU08 40
4
94
DV 1010 40
4
22
JD 1138 14
13
6
JM 1610 23
6
48
KA DU08 55
5
94
DV 1010 42
2
30
JD 1138 15
14
6
JM 1610 37
5
54
KA EA06 10
20
42
DV 1010 48
22
18
JD 4022 17
18
102
JM 1610 37
1
66
KA EG06 14
7
6
DV 1010 59
4
40
JE 5412 12
8
30
JM 1710 03
4
50
KB UA06 12
13
66 130
Parts Index
131
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
KB UC06 14
9
46
PD 1138 03
5
72
PD 1318 10
2
64
PD 1812 13
11
86
KB UF06 14
6
86
PD 1138 07
19
42
PD 1510 00
1
72
PD 1812 14
10
86
KC GA06 06
8
56
PD 1138 14
8
46
PD 1510 01
6
72
PD 1812 15
8
86
KC GF06 06
16
6
PD 1210 06
35
78
PD 1510 03
4
72
PD 1812 16
8
76
KD BA06 13
15
86
PD 1210 07
1
76
PD 1510 03
10
76
PD 1814 01
10
56
KJ AB10 19
17
26
PD 1210 09
3
76
PD 1510 04
7
72
PD 1910 01
2
86
KP BC60 04
22
64
PD 1210 10
4
76
PD 1510 05
8
72
PD 1910 02
1
86
KP BC62 02
6
62
PD 1210 11
26
78
PD 1510 06
2
46
PD 2312 01
1
94
KP BC62 02
13
64
PD 1210 12
25
76
PD 1610 01
10
72
PD 2312 02
2
94
KP BC63 02
23
64
PD 1210 14
36
78
PD 1610 04
9
72
PD 2312 04
13
38
LA C000 90
17
86
PD 1210 15
9
76
PD 1710 03
7
80
PD 2312 05
19
54
LB U000 08
14
66
PD 1220 00
1
50
PD 1710 08
2
80
PD 2312 05
12
66
LE C000 01
6
66
PD 1220 03
16
66
PD 1710 08
22
80
PD 2312 06
3
54
PA 4010 18
30
82
PD 1220 04
17
66
PD 1710 23
32
82
PD 2314 01
9
86
PD 1110 36
1
46
PD 1220 05
1
52
PD 1716 01
4
80
PD 2314 02
12
86
PD 1110 41
1
46
PD 1310 04
1A
60
PD 1716 02
14
84
PD 2314 03
13
86
PD 1130 00
2
54
PD 1310 07
5A
60
PD 1716 03
4
84
PD 2314 04
21
86
PD 1130 01
6
54
PD 1312 11
2A
60
PD 1716 04
2
84
PD 2314 11
20
86
PD 1130 02
14
54
PD 1312 12
1
64
PD 1716 05
6
84
PD 2314 12
5
86
PD 1130 03
2A
54
PD 1312 12
9
64
PD 1716 06
7
84
PD 2316 04
29
74
PD 1130 04
15
54
PD 1312 18
6A
60
PD 1716 09
12
84
PD 2316 05
30
74
PD 1130 10
16
54
PD 1318 03
3
70
PD 1716 11
5
84
PD 2326 02
7
104
PD 1134 10
8
48
PD 1318 04
1
70
PD 1716 12
4
80
PD 2326 03
4
104
PD 1134 11
9
48
PD 1318 06
2
70
PD 1716 16
8
84
PD 2330 01
12
108
PD 1134 13
6A
48
PD 1318 07
16
68
PD 1810 00
4
102
PD 2330 02
8
108
PD 1138 02
19
84
PD 1318 08
2
68
PD 1812 12
7
86
PD 2330 03
8
108 132
Parts Index
133
BS IV
Parts Index
BS IV
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
Part Number
Figure No.
Page No.
PD 2330 20
13
108
PD 4020 04
14
42
PD 5514 27
8
32
PD 2330 22
9
108
PD 4020 05
14A
42
PD 5514 39
7
32
PD 2330 30
10
108
PD 4022 12
7
102
PD 5810 09
6
40
PD 2330 31
11
108
PD 4022 13
16
102
PD 5810 13
1
40
PD 2330 53
14
108
PD 4022 14
15
102
PD 5810 33
1
40
PD 2330 54
15
108
PD 4022 26
7
102
PD 5812 15
1
36
PD 3510 02
2
42
PD 4022 35
7
102
PD 5812 17
1
36
PD 3512 15
8
42
PD 4024 00
1
88
PD 5814 10
5A
4
PD 3512 20
10
42
PD 4026 04
23
80
PD 5822 00
1
6
PD 3512 22
16
42
PD 4026 06
26
82
PD 5824 00
2
6
PD 3512 35
10
42
PD 4026 07
23
80
PD 5824 01
3
6
PD 3512 37
16
42
PD 4026 09
26
82
PD 5824 02
4
6
PD 4010 01
2
98
PD 5010 09
1
24
PD 5910 23
15
38
PD 4010 04
1
100
PD 5010 22
1
24
PD 5911 00
8
38
PD 4010 05
2
100
PD 5110 25
2
2
PD 5911 01
16
38
PD 4010 06
3
100
PD 5110 54
1
2
PF 1710 30
1
84
PD 4010 07
8
100
PD 5110 54
1
4
YP D010 08
17
96
PD 4010 14
12
96
PD 5111 29
18
42
YP D010 09
6
96
PD 4014 00
3
104
PD 5112 24
2
10
YP D010 10
10
100
PD 4014 01
21
72
PD 5112 29
6
10
YP D020 01
1
38
PD 4014 01
15
104
PD 5510 33
1
18
YP D020 02
1
96
PD 4014 04
22
72
PD 5512 01
16
18
YP D020 03
19
96
PD 4014 04
14
104
PD 5512 02
19
18
YP D020 04
20
96
PD 4014 09
21A
72
PD 5512 03
14
18
YP D030 01
4
96
PD 4016 01
1
102
PD 5512 04
17
18
PD 4020 02
13
42
PD 5514 00
1
32
Part Number
Figure No.
Page No.
134