Client Project Test Plan Pressure Vessel Fabrication Site

Client Project PRESSURE VESSEL

Test Plan Fabrication Site

Stages of Inspection / Inspection Activity

ITEM 1.0

2.0

Characteristics/ Properties to check.

DOCUMENTS 1.1

Quality Assurance Plan QAP

As per Doc No: QAP Rev0

1.2

WPS & PQR

a. Welding Procedures, W.R.T. Approved Drawing.

DOCUMENT CONTROL 2.1 Receive Documents from Client

3.0

MATERIAL CONTROL 3.1 Plates -Material Receiving Inspection a) Check Packing Condition for damage b) Check Material Physical condition c) Check Quantity d) Attach Material Traceability Identification

a. Visual & Dimensional. b. Verification of Mill Test Report & correlation with Heat Marks & stamping, if available OR Check Test for Physical & Chem. Prop

e) Unpacking Inspection

3.2 Flanges -Material Receiving Inspection

FM-QAS-62 (Rev.0, 05/17/2010)

Client Project Test Plan

PRESSURE VESSEL

Fabrication Site

ITEM

Stages of Inspection / Inspection Activity

Characteristics/ Properties to check.

a) Check Packing Condition for damage b) Check Material Physical condition c) Check Quantity d) Attach Material Traceability Identification

a. Visual & Dimensional. b. Verification of Manufacturer Test certificate & correlation with Heat Marks & stamping

e) Unpacking Inspection

3.3 Nozzle Pipes -Material Receiving Inspection a) Check Packing Condition for damage b) Check Material Physical condition c) Check Quantity d) Attach Material Traceability Identification

a. Visual & Dimensional. b. Verification of Manufacturers T.C. Correlation with Heat Marks & Stamping / Check Test for Physical & Chem. Prop

e) Unpacking Inspection

3.4 Fasteners -Material Receiving Inspection a) Check Packing Condition for damage a. Visual & Dimensional. b. Verification of Manufacturer Test

FM-QAS-62 (Rev.0, 05/17/2010)

Client Project Test Plan

PRESSURE VESSEL

Fabrication Site

ITEM

Stages of Inspection / Inspection Activity b) Check Material Physical condition c) Check Quantity d) Attach Material Traceability Identification

Characteristics/ Properties to check. a. Visual & Dimensional. b. Verification of Manufacturer Test Certificate & correlation with Heat Marks & stamping

e) Unpacking Inspection

3.5 Gaskets -Material Receiving Inspection a) Check Packing Condition for damage b) Check Material Physical condition c) Check Quantity

a. Visual & Dimensional. b. Verification of Manufacturers TC Approved

d) Attach Material Traceability Identification e) Unpacking Inspection

FM-QAS-62 (Rev.0, 05/17/2010)

Client Project PRESSURE VESSEL

Test Plan

a. Visual & Dimensional. b. Verification of Manufacturers TC Approved

Fabrication Site

Stages of Inspection / Inspection Activity

ITEM

Characteristics/ Properties to check.

3.6 Supports -Material Receiving Inspection a) Check Packing Condition for damage b) Check Material Physical condition c) Check Quantity

a. Visual & Dimensional. b. Chemical Analysis.

d) Attach Material Traceability Identification e) Unpacking Inspection

4.0

FABRICATION STAGES 4.1 Dishend forming

a. Visual & Dimensional Insp. b. D.P. Tets on Knuckle & S.F. c. Minimum Thickness.

4.2 Shell long seam setup

a. V-groove Dimensional & Joint alignment b. Curvature / Ovality c. Circumference & other Dimensions.

4.3 Long seam back chip a. D.P. Test

FM-QAS-62 (Rev.0, 05/17/2010)

Client Project Test Plan

PRESSURE VESSEL

Fabrication Site

Stages of Inspection / Inspection Activity

ITEM

Characteristics/ Properties to check.

Circumseam setup of

4.4 main shell

a. V-groove Dimensional, Joint alignment & shell alignment b. Straightness

4.5 Circumseam backchip of main shell a. D.P.Test.

4.6 Nozzle to Shell/. Dishend Setup

a. Nozzle Size & Flange dimensions b. V-groove Dimensions c. Orientation, Projection & Elevation

4.7 Backchip of Nozzle to Shell /Dishend a. D.P.Test.

4.8 Circumference Setup of Shell to Dishend

a. V-groove Dimensional & Joint alignment b. Straightness

4.9 Circumference Back chip of Shell to Dishend a. D.P.Test.

4.10 Radiography (Spot = .’T’ joints) a. Weld Defects

4.11 Shell to Skirt Setup

a. V-groove Dimensional & Joint alignment b. Straightness

FM-QAS-62 (Rev.0, 05/17/2010)

Client Project PRESSURE VESSEL

Test Plan Fabrication Site

Stages of Inspection / Inspection Activity

ITEM

5.0

Characteristics/ Properties to check. a. V-groove Dimensional & Joint alignment b. Straightness

FINAL INSPECTION 5.1 Visual & Dimensional before Hydro Test a. Visual & Dimension Check

5.2 Hydraulic test - shell side

a. Leakage b.Pressure Guage Test Certificate c. Hold Time – 1 Hr. Min

FM-QAS-62 (Rev.0, 05/17/2010)

Client Project PRESSURE VESSEL

Test Plan Fabrication Site

Stages of Inspection / Inspection Activity

ITEM 6.0

Characteristics/ Properties to check.

SURFACE TREATMENT & FINAL PAINTING 6.1

Sand Blasting /Mechanical cleaning finish & Painting

a. Inspection of Surface cleaning before painting b. Check humidity condition c. Check curing time a. DFT Check – 25 Micros DFT

7.0

FINAL STAMPING ON EQUIPMENT a. Name Plate Data b. Rub Off Marking c. Spares & loose items bolted on job

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Approved DrAWINg As per ASME, Sec- IX,

Verifying Document)

Acceptance Criteria

As per ASME, Sec- VIII DIV-1, Edition 2013

Edition 2013 As per ASME, Sec- IX,

Edition 2013

Record/Form

Control Sheet WPS & PQR Checklist

P WPS & PQR

Distribution Matrix

Approved Drawing

ASME Sec-II

PO Pack

Material Control Procedure

Part A

and

Manufacturer

P

H

Material Receiving Inspection Reports Check Test Certificate

H

Material Receive List Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Acceptance Criteria

Verifying Document)

Record/Form

Manufacturer

Approved Drawing

ASME Sec-II

PO Pack

Material Receiving Inspection Reports

W

Material Control Procedure

Part A

and

Material Receiving Inspection Reports

H

Material Receive List Equipment Drawing

Approved Drawing

ASME Sec-II

PO Pack

Material Control Procedure

Part A

and Material Receive List Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Acceptance Criteria

Verifying Document)

Record/Form

Manufacturer

Approved Drawing

ASME Sec-II

PO Pack

Material Receiving Inspection Reports

R

Material Control Procedure

Part A

and

Material Receiving Inspection Reports

R

Material Receive List Equipment Drawing

Approved Drawing Material Control Procedure

MOC : As per Approved Drawing

PO Pack and Material Receive List Equipment Drawing

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Approved Drawing

Acceptance Criteria

Verifying Document)

Record/Form

Manufacturer

MOC:

PO Pack

Material Receiving Inspection Reports

H

Material Control Procedure

and Material Receive List Equipment Drawing

Approved Drawing

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

H

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013

H

Inspection Report As per ASME, Sec- V, Edition 2013

H

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Acceptance Criteria

Approved Drawing

Verifying Document)

Record/Form

Manufacturer

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013

H

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

H

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

H

Inspection Report As per ASME, Sec- V, Edition 2013

Approved Drawing

H

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

ASME, Sec- V, Edition 2013

H

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing &

H

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

H

ASME, Sec- V, Edition 2013 Approved Drawing

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

H

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Acceptance Criteria As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Verifying Document)

Record/Form

Inspection Report As per ASME, Sec- VIII DIV-1, Edition 2013

Approved Drawing

Manufacturer H

As per ASME, Sec- VIII DIV-1, Edition 2013. (No leakage)

H

Inspection Report H

FM-QAS-62 (Rev.0, 05/17/2010)

Purchase Order No:

Documen

TAG No:

Rev

Drawing No:

Date

INSPECTION AND TEST PLAN Surveillance

Project Specification Procedure/ Document Reference

Acceptance Criteria

Manufacturer Specification Approved Drawing

Approved Drawing

As per Drawing (Painting Specification) / ASME, Sec- VIII DIV1, Edition 2013.

As per Drawing

Verifying Document)

Record/Form

Equipment Drawing

Painting Inspection Report

Manufacturer

W

and Manual

Rub off H

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant)

A R/W

Remarks

Existing relevant WPS/PQR, will be reviewed In case any new WPS/PQR required, it will be done under QA (Consultant)

H

H

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant)

Remarks

R

H

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant)

Remarks

R

R

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant)

Remarks

R

W

RN

RN

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant)

Remarks

RN

RN

RN

RN

RN

RN

RN

W

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant) W

Remarks

H

H

FM-QAS-62 (Rev.0, 05/17/2010)

Document No. Rev: Date:

Surveillance Inspection

QA (Consultant)

Remarks

M

H

FM-QAS-62 (Rev.0, 05/17/2010)