Deliverable List

S.No. 1. 2. 3. 4. 5. 6. 7.

8.

9.

10. 11. 12. 13. 14. 15. 16.

Deliverables Contents of Instrument & Control System Documents. Design basis for instrumentation system. General specification for Instrumentation General specification of automation system General Specifications for Fire, Gas & Smoke detection system General Specifications for Analyzers & analyzer system Instrument systems' block diagram and system architectures.

Control and Instrumentation System Architecture Drawings for: • DCS • PLC • SIS • FGS Instrumentation calculations for: • Control valve. • Safety/relief device. • D/p type flow measurement calculation, including Restriction Orifices. • D/p type level measurement calculation • Rota meter sizing calculation • Analyzer sample loop calculation • Ex i loop calculation • Voltage drops calculation for all instrument signal and power cables. • Level Sketches for all vessels/ equipment level measurement. • Instrument air consumption calculation. • Complex loop algorithm, all constant & variables, with sample calculations and all tuning parameters. Power and Heat Dissipation Calculations. Instrument Index, I/O point database for DCS/ESD & FGS. Instrument Configuration Index, programming sheets. Range, alarm, timer and trip setting (RATTS) list. DCS, PLC, SIS, FGS I/O List DCS, PLC, SIS, FGS Supervision Datasheet Specifications for: • Plant automation system (DCS/ESD) • Fire Smoke and Gas detection system • Analyzer houses, analyzer systems and local analyzers • Process analyzer. Gas Chromatography' specification. • Field instruments (flow/ level/ pressure/ temperature) • Flow metering system • Machine monitoring /control / trip system • Control valves — globe type / butterfly type / contoured ball type Self-regulating valves • On/off valves - ball type / butterfly /globe / gate type • Instrument cable (single/ multi pair) • Junction boxes. Duct. Cable trays. Cable glands • Push buttons (Local field mounted and control room aux console)

17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33.

Bimetallic Thermometer Data Sheet Temperature Element Data Sheet Temperature Transmitter Data Sheet Pressure Gauge Data Sheet Pressure Transmitter Data Sheet DP transmitter data sheet. Orifice Plate Data Sheet Level Gauge Data Sheet Tank Level Transmitter Datasheet Local Level Indicator Data Sheet Control Valve Data Sheet Pressure Regulating Valve Data Sheet On Off Valve Data Sheet Analyzer Data Sheet Flow measurement instrument data sheet. Combustible & Toxic Gas Detecting Alarm Indicator Data Sheet

34.

Process control diagrams (PCD's) or Functional Loop schematics with control narratives/explanation for all complex loops: to be given to System vendor for implementation in DCS. Instrument Interlock/logic diagrams in FBD format. Which will be given to System vendor for implementation of detail logic/interlock. Instrument cause and effect diagrams with control. Interlock/logic narratives. Detailed Logic diagrams in ESD systems (as built in ESD by vendor) Sequential diagrams for any process control sequence with narratives. DCS graphic display information and philosophy. Central Control Room Equipment Layout Drawing PIB Equipment Layout Drawing

35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53.

Control System functional design specification (DCS/ESD/FGS. Package unit control systems. Etc.)

Main Cable Transfer (MCT) Layout Central Control Room Cable Layout PIB Cable Layout PIB earthing Layout Instrument installation/erection schedule Field Instrument Location Drawing Gas Detector Layout Drawing Combustible and Toxic Gas Detector Layout Drawing Fire. Gas and Smoke detection layout along with Manual Call Point location layouts. Fire, Gas and Smoke and gas detection installation details along with Manual call point. Fire. Gas and Smoke mimic layout/Graphics. Instrument field location layout (including all field instruments. JB. Instrument air manifold. Analyzers. PA system field call stations. Etc.)

54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72.

Instrument location layout for field ESD-switches in field and AUX consoles located at control room /aux room. Analyzer GA/IA drawings, panel wiring drawings and SHS drawings. Instrument Field Cable Layout Drawing Instrument Cable Tray Layout Instrument process piping details. Instrument Air Pipe Layout Instrument air piping details Instrument Heat Tracing Drawing Instrument installation details with primary/secondary sketches. Instrument hook up drawings. Instrument nameplate schedule. Instrument local panel/skid layout. I&C MTO Instrument Material Takeoff Connection list instrument field side including JB schedule/Local panels. Connection list instrument Plant Interface Building (PIB) side for all DCS/ESD and all third party control system (i.e. Unit Control Panels) Filed Instrument Cabling Details. Cable Drum Schedule Junction Box Wiring Diagram Marshalling Cabinet Termination Drawing

73.

Cable Connection Diagram

74. 75. 76. 77. 78. 79. 80. 81. 82. 83.

Instrument Earthing Philosophy Diagram Grounding System Drawing Instrument Loop Diagram Instrument Power Supply System Drawing Electrical instrumentation interface. SIL/HAZOP reports (with HSE) Commissioning Manual (for instrument and control system) Operational Manual (for instrument and control system) Maintenance manual (for instrument and control system) Equipment part list.

84.

DCS/ESD/FGS System Documents • Specifications • System architecture, Inst. Block Diagrams for various and party control systems architecture and its interface with DCS • DCS/ESD/FGS I/O List • System sizing and loading (both in terms of hardware and software load) • Nest Loading & Channel Allocation • All Panels' GA/IA and wiring details • Wiring Diagram and marshalling philosophy • Cabinet room and control room GA/IA • Power consumption and Heat Dissipation Calculation • System FAT/SAT procedure • Vendor documents • As-built drawings & documents. • Software and programming for maintenance.