Diagrama Detallado_s20

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Contents

Electrical Symbols and Drawing Numbering System

Detailed Circuit Diagrams

SIPLACE

80S-20 / OPTIONS

Circuit Diagrams

Detailed Circuit Diagram Folder Options Placement system prepared for GEM option

Function status

SIPLACE 80S-20

00116950-02

Printed Circuit Boards

Pneumatic Diagrams

05/2002 US Edition

UNIX is a trade mark of AT&T Windows is a trade mark of Microsoft

(The reproduction, transmission or use of this document or its contents is not permitted without written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.)

(We have checked the contents of the printed documentation to ensure that it is in agreement with the hardware and software described therein. However, since discrepancies cannot be ruled out, we cannot assume responsibility for complete agreement. The information given in this printed documentation is however regularly reviewed and necessary corrections included in subsequent editions. We would appreciate any suggestions for improvements.)

SIEMENS AG 2002 All rights reserved

Subject to change without prior notice

Order No.: 00191151-02

SIEMENS Aktiengesellschaft

To be ordered from SIEMENSDEMATIC AG SD EA 1 GS GC DOCU Printed in the Federal Republic of Germany

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

Table of Contents

3

Table of Contents 1 Electrical Symbols and Drawing Numbering System 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.1.5

1.1.23 1.1.24 1.1.25 1.1.26 1.1.27 1.1.28

Legende/Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Arten von Strömen und Spannungen / Kind of current and voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Impulsformen / Signal waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Mechanische Stellteile / Mechanical controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Antriebsarten / Operating devices and methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Erde, Masse, Äquipotential / Earth and frame connections, equipotentiality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Leiter / Conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Anschlüsse und Leiterverbindungen / Terminals and connections of conductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Verbinder / Connecting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Widerstände / Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Kondensatoren / Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Induktivitäten / Inductors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Besondere Kennzeichen für Halbleiterelemente / Qualifying symbols particular to semiconductor devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Beispiele für Halbleiterdioden / Examples of semiconductor diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Beispiele für Transistoren / Examples of transistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Beispiele für licht- und magnetfeldempfindliche Elemente / Examples of photo-sensitive and magnetic field sensitive devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Intern verbundene Wicklungen / Internally connected windings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Maschinenarten / Types of machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Allgemeine Symbole / General symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Beispiele für Transformatoren mit getrennten Wicklungen / Examples of transformers with separate windings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Blocksymbole für Leistungsumrichter / Block symbols for power converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Primärzellen und Akkumulatoren / Primary cells and accumulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Kontakte mit zwei oder drei Schaltstellungen / Contacts with two or three positions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Voreilende und nacheilende Kontakte / Early and late operating contacts . . . . . . . . . . . . . . . . . . . . . . . . 9 Handbetätigte Schalter / Single-pole switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Elektromechanische Antriebe / Operating devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Sicherungen und Sicherungsschalter / Fuses and fuse-switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Leuchtmelder und Signaleinrichtungen / Lamps and signalling devices . . . . . . . . . . . . . . . . . . . . . . . . . 10 Verstärker / Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.2

Structure of the Technical Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.1.6 1.1.7 1.1.8 1.1.9 1.1.10 1.1.11 1.1.12 1.1.13 1.1.14 1.1.15 1.1.16 1.1.17 1.1.18 1.1.19 1.1.20 1.1.21 1.1.22

2 SIPLACE 80S-20 Detailed Circuit Diagrams NOTS20-1 NOTS20-2 X1-S20 X2-S20 Y1-S20 Y2-S20

EMERG.-STOP circuit, SIPLACE 80S-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EMERG.-STOP circuit - signaling circuit - SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . X-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 13 14 15 16 17

DR1-S20 DR2-S20 Z1-S20 Z2-S20 DP1-S20 DP2-S20 ZM1-S20 ZM2-S20 SERVS201 SERVS202 LP1-S20 LP2-S20 LP3-S20 LP4-S20 LP5-S20 LP6-S20 LP7-S20 LP8-S20 LP9-S20 BT1-S20 BT2-S20 GS1-S20 GS2-S20 PW1-S20

12-segment Collect&Place head / star-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . .18 12-segment Collect&Place head / star-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . .19 12-segment Collect&Place head / Z-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . . .20 12-segment Collect&Place head / Z-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . . .21 12-segment Collect&Place head / DP-axis, gantry 1, SIPLACE 80S-20 . . . . . . . . . . .22 12-segment Collect&Place head / DP-axis, gantry 2, SIPLACE 80S-20 . . . . . . . . . . .23 12-segment Collect&Place head / feed motors / CAN bus, gantry 1 . . . . . . . . . . . . . .24 12-segment Collect&Place head / feed motors / CAN bus, gantry 2 . . . . . . . . . . . . . .25 Power supply for servo amplifier, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . .26 Power supply for servo amplifier, SIPLACE 80S-20 . . . . . . . . . . . . . . . . . . . . . . . . . .27 PCB conveyor 1 + 2, power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 PCB conveyor 1, conveyor motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 PCB conveyor 1, lifting table control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 PCB conveyor 1, width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Ceramic substrate centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 PCB conveyor 2, conveyor motor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 PCB conveyor 2, lifting table control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 PCB conveyor 2, width adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 PCB conveyor 2, ceramic substrate centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Component table, mobile, right-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Component table, mobile, left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Tape cutter, pneumatically operated, right-hand side . . . . . . . . . . . . . . . . . . . . . . . . .39 Tape cutter, pneumatically operated, left-hand side . . . . . . . . . . . . . . . . . . . . . . . . . .40 Nozzle changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

3 SIPLACE 80S-20 Circuit Diagrams 00116950-010101LD3 00116950-010101LD3 00116950-010101LD3 00116950-010101LD3 00116950-010101LD3 00116950-010101LD3 00116950-010101LD3 00116900-020101FD3 00116900-020101FD3 00321086-050101FD3 00321086-050101FD3 00321086-050101FD3 00321086-050101LD3 00321086-050101LD3 00321086-050101TD3 00321086-050101TD3 00321086-050101TD3 00321086-050101TD3 00300272-050101LD3 00300272-050101TD3 00324087-070101LD3 00324087-070101LD3

Z-diagram, gantry 1 (Sh. 1 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Z-diagram, gantry 2 (Sh. 2 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Z-diagram, power supply (Sh. 3 of 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Z-diagram, machine wiring 1 (Sh. 4 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Z-diagram, machine wiring 2 (Sh. 5 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Z-diagram, PCB conveyor 1 (Sh. 6 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Z-diagram, PCB conveyor 2 (Sh. 7 of 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Input/output assignment, SIPLACE 80S20 (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . .49 Input/output assignment, SIPLACE 80S20 (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . .50 SIPLACE 80S20/F4 safety concept (power unit) (Sh. 1 of 3) . . . . . . . . . . . . . . . . . . .51 Siplace 80S20/F4 safety concept overview (safety circuit) (Sh. 2 of 3) . . . . . . . . . . . .52 Siplace 80S20/F4 safety concept overview (signaling circuit) (Sh. 3 of 3) . . . . . . . . .53 SIPLACE 80S20/F4 power supply (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 SIPLACE 80S20/F4 power supply (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Power supply (Sh. 1 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Power supply (Sh. 2 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Power supply (Sh. 3 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Power supply (Sh. 4 of 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Service socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Service socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 80S-20 control unit (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 80S-20 control unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

00324087-070101TD3 00347286-010101FD4 00347286-010101FD4 00347286-010101FD4 00347286-010101TD3 00347286-010101TD3 00321480-020701LD3 00321480-020701LD3 00321480-020701TD3 00321480-020701TD3 00321693-030201LD3 00321693-030201LD3 00321693-030201LD3 00321693-030201LD3 00321693-030101TD3 00321693-030101TD3 00321693-030101TD3 00321785-020102LD3 00321510-070201LD3 00321510-070201TD3 00344265-020101LD3 00344265-020101LD3 00344265-020101TD3 00200034-040101LD3 00116046-020101LD4 00331465-010101TD3 00331465-010101TD3 00328647-010101LD3 00116226-010101LD3

80S-20 control unit (viewed from the front). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control unit (wrap connections) (Sh. 1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control unit (wrap connections) (Sh. 2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control unit (wrap connections) (Sh. 3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control unit S20B/F4B, basic module, (viewed from the front) (Sh. 1 of 2) . . . . . . . . Control unit S20B/F4B, basic module, (viewed from the back) (Sh. 2 of 2) . . . . . . . . 80S20 servo unit (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80S20 servo unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servo unit, viewed from the front (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80S20 servo unit (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circuit diagram, 80S-20 servo unit, basic module (Sh. 1 of 4) . . . . . . . . . . . . . . . . . . Circuit diagram, 80S-20 servo unit, basic module (Sh. 2 of 4) . . . . . . . . . . . . . . . . . . 80S-20 servo unit, basic module, power supply (Sh. 3 of 4). . . . . . . . . . . . . . . . . . . . 80S-20 servo unit, basic module, power supply (Sh. 4 of 4). . . . . . . . . . . . . . . . . . . . 80S20 servo unit, basic module, plug assignment (Sh. 1 of 3). . . . . . . . . . . . . . . . . . 80S20 servo unit, basic module, viewed from the front (Sh. 2 of 3) . . . . . . . . . . . . . . 80S20 servo unit, basic module, viewed from the back (Sh. 3 of 3) . . . . . . . . . . . . . . Potential distributor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal panel (right-hand side) (voltage rectification). . . . . . . . . . . . . . . . . . . . . . . . Terminal panel (right-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal panel (left-hand side) (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal panel (left-hand side) (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal panel (left-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optical decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Siplace 80S20/F4, single conveyor, stationary side, left-hand side/right-hand side . . Control unit, single conveyor (viewed from the front/back), assemblies overview (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control unit, single conveyor, (viewed from the front/back), assemblies overview (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tape cutter, max. tape height 15 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component table, mobile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

64 65 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

4 80S-20/OPTIONS Circuit Diagrams 00303636-020101LD3 00116025-020101LD3 00327615-020101TD3 00117185-010101FD4 00117185-010101FD4 00117185-010101LD3 00117185-010101LD3 00117185-010101LD3 00116161-020102LD4 00116161-020102LD4 00347474-010102LD4 00343635-010101LD4 00343635-010101ND4 00345332-010101LD4 00345333-010101LD4

Cable connecting SIPLACE stations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Dual conveyor, stationary side left-hand side/right-hand side . . . . . . . . . . . . . . . . . . 93 Control unit, dual conveyor (viewed from the front/back) (assemblies overview) . . . . 94 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 2) . . . . . . . . . 95 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 2) . . . . . . . . . 95 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 3) . . . . . . . . . 96 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 3) . . . . . . . . . 97 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 3 of 3) . . . . . . . . . 98 Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 1 of 2). . . . . . . . . . . . . . . . . 99 Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 2 of 2). . . . . . . . . . . . . . . . . 99 PCB barcode, top/bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 PCB barcode distributor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 886 PCB, distributor - PCB barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Cable: power supply, PCB barcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Cable: PCB barcode distributor - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

4

5 SIPLACE 80S-20 Printed Circuit Boards 00200034-040101ND4 00300167-020101ND4 00300168-020101ND4 00300169-020101ND4 00300398-030105ND4 00308443-050101ND4 00319076-020102ND3 00320854-020202MD4 00320855-010202MD4 00321036-010101FD4 00321037-010101FD4 00321189-030101ND4 00321189-030101ND4 00321190-030101ND3 00321213-040101ND4 00321214-090101ND3 00321214-090101ND3 00321215-080101ND3 00321469-040101ND3 00321470-030101ND4 00321470-030101ND4 00321524-040101ND4 00321525-020102ND4 00322100-030102ND4 00322333-010304MD4 00322822-030101ND3 00323583-030101ND3 00323583-030101ND3 00323584-010202ND3 00325460-010101ND4 00325579-020101ND4 00325579-020101ND4 00325581-030101MD4 00326142-070101ND3 00327250-010101MD4 00327251-010101MD4 00327252-010101MD4 00327283-010101MD4 00327284-010101MD4 00329699-020101ND3 00329699-020101ND3 00330573-010101ND4 00342582-020101ND3 00347857-020101ND4 00347857-020101ND4

871 PCB, signal decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Recitifier board, 30V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 Recitifier board, 6V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Recitifier board, 60V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105 Gantry distributor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Discharge board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106 Axis rear panel (axis 166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107 745 PCB, backplane-servo unit Y1002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Backplane-servo unit Y1003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108 Axis rear panel I (axis 166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 Axis rear panel II (axis 166) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109 820 PCB, conversion board, large axis (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . .110 820 PCB, conversion board, large axis (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . .110 Gantry conversion board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111 Adjustment unit, SP6_12 placement head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112 SP6_12 head board (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 SP6_12 head board (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114 SP6-12 adapter board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 Vision assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 740 PCB, three-phase current for star-axis (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . .117 740 PCB, three-phase current for star-axis (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . .117 Sensor, Z-axis, bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Component illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 Anticrash board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Video multiplexer, manually controlled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 Servo controller, component mounting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 SMD component table control board (Sh. 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . .121 SMD component table control board (Sh. 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . .122 Component table conversion board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 774 PCB, half bridge board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124 775 PCB, step motor control, power circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 776 PCB, step motor control, control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 Conversion board, PCB conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126 KSP-COM351 communications assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127 A1 I/O terminal board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 A2 I/O terminal board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 A3 I/O terminal board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 A4 signal decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129 A6 signal decoupling unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130 HS50 tape cutter control board (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131 HS50 tape cutter control board (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132 DP-motor interference suppression board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133 S23 backplane, component mounting diagram, wired components, side 1 . . . . . . . .134 922 PCB, vacuum board 2 (Sh. 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 922 PCB, vacuum board 2 (Sh. 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

6 SIPLACE 80S-20 Pneumatic Diagrams 00329027-010202XD1 00328647-010201XD3 00329906-010101EX3

SIPLACE 80S-20 pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136 SIPLACE tape cutter, pneumatically operated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137 Pneumatic symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

1 Electrical Symbols and Drawing Numbering System

1

Electrical Symbols and Drawing Numbering System

1.1

Legende/Symbols

1.1.3 Nr. / No.

1.1.1 Nr. / No.

Arten von Strömen und Spannungen / Kind of current and voltage Schaltzeichen / Symbol

Beschreibung Gleichstrom

Direct current

02-02-03

Gleichstrom Anmerkung: Das Schaltzeichen 02-02-03 muß angewendet werden, wenn das Schaltzeichen 02-02-01 zu Verwechslungen führt.

Direct current Note: Symbol 02-02-03 is to be used if symbol 02-02-01 causes confusion.

Wechselstrom

Alternating current

Wechselstrom, 50 Hz

Alternating current of 50 Hz

Dreiphasen-Vierleitersystem mit drei Außenleitern und einem Neutralleiter, 50 Hz, 400 V (230 V zwischen jedem Außenleiter und dem Neutralleiter). 3N darf durch 3/N ersetzt werden.

Alternating current: three-phase with neutral, 50 Hz, 400 V (230 V between phase and neutral). 3N may be replaced by 3 + N.

Dreiphasen-Fünfleitersystem mit drei Außenleitern, einem Neutralleiter und einem Schutzleiter, 50 Hz, direkte Erdung eines Punktes, Neutral- und Schutzleiter getrennt.

Alternating current, three-phase, 50 Hz: system having one point directly earthed and separate neutral and protective conductors throughout.

50 Hz

02-02-05

02-02-07

02-02-08

1.1.2 Nr. / No.

3N

3/N/PE

50 Hz 400/230 V

50 Hz / TN - S

Schaltzeichen / Symbol

Beschreibung

Description

02-12-01

Wirkverbindung, allgemein

Mechanical connection (link)

02-12-02

Mechanische Verbindung mit Angabe der Richtung von Kraft oder Bewegung

Mechanical connection with indication of direction of force or motion

02-12-03

Mechanische Verbindung mit Angabe der Drehrichtung

Mechanical connection with indication of direction of rotation

02-12-07

Selbsttätiger Rückgang

Automatic return

02-12-08

Raste Nicht selbsttätiger Rückgang Einrichtung zum Beibehalten einer gegebenen Stellung

Detent Non-automatic return Device for maintaining a given position

02-12-09

Raste, nicht eingerastet

Detent, disengaged

02-12-10

Raste, eingerastet

Detent, engaged

02-12-12

Sperre, nicht verklinkt

Latching device, disengaged

02-12-13

Sperre, verklinkt

Latching device, engaged

02-12-20

Bremse

Brake

Description

02-02-01

02-02-04

Mechanische Stellteile / Mechanical controls

02-12-21

M

Elektromotor mit eingelegter Bremse

Electric motor with brake applied

02-12-22

M

Elektromotor mit gelöster Bremse

Electric motor with brake released

Impulsformen / Signal waveforms Schaltzeichen / Symbol

Beschreibung

Description

1.1.4

Antriebsarten / Operating devices and methods

02-10-01

Positiver Impuls

Positive-going pulse

02-10-02

Negativer Impuls

Negative-going pulse

02-10-04

Positive Schrittfunktion

Positive-going step function

02-13-01

Handantrieb, allgemein

Manually operated control, general symbol

02-10-05

Negative Schrittfunktion

Negative-going step function

02-13-04

Betätigung durch Drehen

Operated by turning

Sägezahn

Saw-tooth

02-13-08

Notschalter

Emergency switch (mushroom-head safety feature)

02-10-06

Nr. / No.

Schaltzeichen / Symbol

Beschreibung

Description

5

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

Nr. / No.

1 Electrical Symbols and Drawing Numbering System

Schaltzeichen / Symbol

Beschreibung

Description

1.1.6

02-13-13

Betätigung durch Schlüssel

Operated by key Drive, general symbol Operated by stored mechanical energy Note: Information showing the form of stored energy may be added in the square.

03-01-01

02-13-20

Kraftantrieb, allgemein Betätigung durch gespeicherte mechanische Energie Anmerkung: Hinweise auf die Art der gespeicherten Energie dürfen in das Quadrat eingetragen werden (z. B. Formelzeichen nach DIN 1304).

02-13-22

Betätigung durch pneumatische oder hydraulische Steuerung in beiden Richtungen

Operated by pneumatic or hydraulic control, double acting

03-01-07

02-13-23

Betätigung durch elektromagnetischen Antrieb

Operated by electromagnetic actuator

02-13-25

Betätigung durch thermischen Antrieb, z. B. Bimetallrelais Thermischer Überstromschutz

Operated by thermal actuator, for example thermal relay, thermal overcurrent protection

Betätigung durch Motor

Operated by electric motor

02-13-26

M

Nr. / No.

Nr. / No. 02-15-01

02-15-02

02-15-03

02-15-04

Erde, Masse, Äquipotential / Earth and frame connections, equipotentiality Schaltzeichen / Symbol

Beschreibung

Description

Erde, allgemein

Earth, general symbol Ground, general symbol

Fremdspannungsarme Erde

Noiseless earth Noiseless ground

Schutzerde

Protective earth Protective ground

Masse Gehäuse Anmerkung: Die Schraffur darf entfallen, wenn keine Unklarheit besteht. Die Linie, die das Gehäuse repräsentiert, muß dann breiter dargestellt werden:

Frame Chassis Note: The hatching may be completely or partly omitted if there is no ambiguity. If the hatching is omitted, the line representing the frame or chassis shall be thicker as shown below:

Äquipotential

50 Hz 400 V

03-01-05 3 x 120 x 1 x 50

1.1.7

Beschreibung

Description

Leiter

Conductor

Dreiphasen-Vierleitersystem mit drei Außenleitern und einem Neutralleiter, 50 Hz, 400 V, Außenleiter 120 mm2, Neutralleiter 50 mm2

Three-phase circuit, 50 Hz, 400 V, three conductors of 120 mm2, with neutral of 50 mm2

Leiter, geschirmt

Screened conductor

Anschlüsse und Leiterverbindungen / Terminals and connections of conductors Schaltzeichen / Symbol

Beschreibung

Description

03-02-01

Verbindung von Leitern

Connection of conductors

03-02-02

Anschluß (z. B. Klemme) Anmerkung: Der Kreis darf ausgefüllt werden.

Terminal Note: The circle may be filled in.

Anschlußleiste, dargestellt mit Anschlußbezeichnungen

Terminal strip, example shown with terminal markings

03-02-04

Abzweig von Leitern

Junction of conductors

03-02-05

Abzweig von Leitern

Junction of conductors

03-02-08

Leiter-Verbindungsstück

Conductor joint

03-02-03

1.1.8 Nr. / No.

02-15-05

Schaltzeichen / Symbol

3N

Nr. / No.

1.1.5

Leiter / Conductors

11 12 1314 15 16

Verbinder / Connecting devices Schaltzeichen / Symbol

Beschreibung

Description

Equipotentiality 03-03-01

Buchse Pol einer Steckdose

Socket (female) Pole of a socket

03-03-03

Stecker Pol eines Steckers

Plug (male) Pole of a plug

6

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

Nr. / No.

1 Electrical Symbols and Drawing Numbering System

Schaltzeichen / Symbol

Beschreibung Buchse und Stecker Steckverbindung

03-03-05

Description Plug and socket (male and female)

Steckverbindung, vielpolig (6polig dargestellt) allpolige Darstellung

Multipole plug and socket, shown with six poles: multi-line representation

03-03-16

Stirnkontaktverbindung

Butt-connector

03-03-20

Steckverbindung, zwei Buchsen durch einen Stecker verbunden, z. B. U-Stecker

Plug and socket-type connector, for example U-link: male-male

03-03-07

1.1.11 Nr. / No.

Nr. / No.

Widerstände / Resistors Schaltzeichen / Symbol

Beschreibung

Schaltzeichen / Symbol

Beschreibung

Description

04-03-01

Induktivität Spule Wicklung Drossel

Inductor Coil Winding Choke

04-03-02

Induktivität Spule Wicklung Drossel

Inductor Coil Winding Choke

1.1.12

Nr. / No.

1.1.9

Induktivitäten / Inductors

Besondere Kennzeichen für Halbleiterelemente / Qualifying symbols particular to semiconductor devices Schaltzeichen / Symbol

Beschreibung

Description

05-02-01

Schottky-Effekt

Schottky effect

Description

05-02-02

Tunnel-Effekt

Tunnel effect

04-01-01

Widerstand, allgemein

Resistor, general symbol

05-02-03

Durchbruch-Effekt in einer Richtung

Unidirectional breakdown effect

04-01-03

Widerstand, veränderbar, allgemein

Variable resistor Adjustable resistor, general symbol

05-02-04

Durchbruch-Effekt in beiden Richtungen

Bidirectional breakdown effect

04-01-07

Widerstand mit Schleifkontakt Potentiometer

Potentiometer with sliding contact

05-02-05

Backward-Effekt Rückwärts-Effekt Unitunnel-Effekt

Backward effect (unitunnel effect)

04-01-12

Heizelement

Heating element

1.1.13 1.1.10 Nr. / No.

Kondensatoren / Capacitors Schaltzeichen / Symbol

Nr. / No. Beschreibung

Description

Beispiele für Halbleiterdioden / Examples of semiconductor diodes Schaltzeichen / Symbol

Beschreibung

Description

05-03-01

Halbleiterdiode, allgemein

Semiconductor diode, general symbol

04-02-01

Kondensator, allgemein

Capacitor, general symbol

05-03-02

Leuchtdiode, allgemein

Light emitting diode, general symbol

04-02-03

Durchführungskondensator

Lead-through capacitor Feed-through capacitor

05-03-06

Polarized capacitor, for example electrolytic

Breakdown diode, unidirectional Voltage regulator diode Esaki-diode

04-02-05

Kondensator, gepolt, z. B. Elektrolyt-Kondensator

Diode für Betrieb im Durchbruch z-Diode Esaki-Diode

05-03-09

Zweirichtungsdiode Diac

Bidirectional diode Diac

7

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

1.1.14 Nr. / No.

1 Electrical Symbols and Drawing Numbering System

Beispiele für Transistoren / Examples of transistors Schaltzeichen / Symbol

Beschreibung

1.1.17 Description

05-05-01

PNP-Transistor

PNP transistor

05-05-02

NPN-Transistor, bei dem der Kollektor mit dem Gehäuse verbunden ist

NPN transistor with collector connected to the envelope

05-05-09

Sperrschicht-Feldeffekt-Transistor (JFET) mit N-Kanal

Junction field effect transistor with N-type channel

05-05-10

Sperrschicht-Feldeffekt-Transistor (JFET) mit P-Kanal

Junction field effect transistor with P-type channel

1.1.15

Nr. / No.

Beispiele für licht- und magnetfeldempfindliche Elemente / Examples of photo-sensitive and magnetic field sensitive devices Schaltzeichen / Symbol

Beschreibung Diode, lichtempfindlich Photodiode

05-06-02

Transistor, lichtempfindlich Phototransistor, PNP-Typ dargestellt

05-06-04

Nr. / No.

Nr. / No.

Beschreibung

Beschreibung

Description

Maschine, allgemein An die Stelle des Sterns (*) muß eines der folgenden Kennzeichen eingetragen werden: C Umformer G Generator GS Synchrongenerator M Motor MG Als Generator oder als Motor nutzbare Maschine MS Synchronmotor Anmerkung: Die Schaltzeichen 02-02-01und 02-0204 dürfen hinzugefügt werden.

Machine, general symbol The asterisk * shall be replaced by a letter designation as follows: C synchronous converter G generator GS synchronous generator M motor MG machine capable of use as a generator or motor MS synchronous motor Note: Symbols 02-02-01 and 02-02-04 may be added.

06-04-02

M

Linearmotor, allgemein

Linear motor, general symbol

06-04-03

M

Schrittmotor, allgemein

Stepping motor, general symbol

1.1.18

Allgemeine Symbole / General symbols

Description Photodiode Photo-conductive device with asymmetrical conductivity

Nr. / No.

Schaltzeichen / Symbol

06-09-02

Beschreibung Transformator mit zwei Wicklungen

Description Transformer with two windings

Phototransistor, PNP type shown

Intern verbundene Wicklungen / Internally connected windings Schaltzeichen / Symbol

Schaltzeichen / Symbol

06-04-01

1.1.19 1.1.16

Maschinenarten / Types of machines

Description

06-02-05

Dreiphasenwicklung, Dreieckschaltung

Three-phase winding, delta

06-02-07

Dreiphasenwicklung, Sternschaltung

Three-phase winding, star

Nr. / No.

06-10-08

Beispiele für Transformatoren mit getrennten Wicklungen / Examples of transformers with separate windings Schaltzeichen / Symbol

Beschreibung

Drehstromtransformator, Stern / Dreieckschaltung

Description

Three-phase transformer, connection star-delta

8

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

1.1.20

Nr. / No.

Blocksymbole für Leistungsumrichter / Block symbols for power converters Schaltzeichen / Symbol

06-14-03

06-14-04

1.1.21 Nr. / No.

Nr. / No.

07-04-03

Break contact (of a multiple contact assembly) which is late to open relative to the other contacts of the assembly

07-04-04

Break contact (of a multiple contact assembly) which is early to open relative to the other contacts of the assembly

Description

Gleichrichter

Rectifier

Gleichrichter in Brückenschaltung

Rectifier in full wave (bridge) connection

Voreilender Öffner (eines Kontaktsatzes), der relativ zu anderen Kontakten des Kontaktsatzes früher öffnet

Beschreibung

Description

Primärzelle Anmerkung: Die längere Linie kennzeichnet den positiven Pol, die kürzere den negativen. Die kürzere Linie darf zur Verdeutlichung breiter gezeichnet werden.

Primary cell or accumulator Note: The longer line represents the positive pole, the short line the negative pole. The short line may be thickened for emphasis.

Schaltzeichen / Symbol

07-02-03

07-04-01

Make contact (of a multiple contact assembly) which is late to close relative to the other contacts of the assembly

1.1.24 Nr. / No.

Handbetätigte Schalter / Single-pole switches Schaltzeichen / Symbol

Beschreibung

Description

07-07-01

Handbetätigter Schalter, allgemein

Manually operated switch, general symbol

07-07-02

Druckschalter (nicht rastend) Taster

Push-button switch (non-locking)

07-07-04

Drehschalter (rastend)

Turn-switch (locking)

Kontakte mit zwei oder drei Schaltstellungen / Contacts with two or three positions

07-02-02

Nr. / No.

07-04-02

Nacheilender Schließer (eines Kontaktsatzes), der relativ zu anderen Kontakten des Kontaktsatzes später schließt Nacheilender Öffner (eines Kontaktsatzes), der relativ zu anderen Kontakten des Kontaktsatzes später öffnet

Schaltzeichen / Symbol

07-02-01

1.1.23

Beschreibung

Primärzellen und Akkumulatoren / Primary cells and accumulators

06-15-01

1.1.22

1 Electrical Symbols and Drawing Numbering System

Beschreibung

Description

1.1.25

Schließer Schaltfunktion, allgemein Schalter

Make contact

Schließer Schaltfunktion, allgemein Schalter

Make contact

Öffner

Nr. / No.

Schaltzeichen / Symbol

Beschreibung Voreilender Schließer (eines Kontaktsatzes), der relativ zu anderen Kontakten des Kontaktsatzes früher schließt

Description Make contact (of a multiple contact assembly) which is early to close relative to the other contacts of the assembly

Beschreibung

Description

07-15-01

Elektromechanischer Antrieb, allgemein Relaisspule, allgemein

Operating device, general symbol

07-15-21

Elektromechanischer Antrieb eines Thermorelais

Actuating device of a thermal relay

Break contact

Voreilende und nacheilende Kontakte / Early and late operating contacts Schaltzeichen / Symbol

Elektromechanische Antriebe / Operating devices

1.1.26 Nr. / No. 07-21-01

Sicherungen und Sicherungsschalter / Fuses and fuse-switches Schaltzeichen / Symbol

Beschreibung Sicherung, allgemein

Description Fuse, general symbol

9

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

1.1.27 Nr. / No.

1 Electrical Symbols and Drawing Numbering System

Leuchtmelder und Signaleinrichtungen / Lamps and signalling devices Schaltzeichen / Symbol

Beschreibung

Description

08-10-01

Lampe, allgemein Leuchtmelder, allgemein RD rot YE gelb GN grün BU blau WH weiß

Lamp, general symbol Signal lamp, general symbol RD = red YE = yellow GN = green BU = blue WH = white

08-10-02

Leuchtmelder, blinkend

Signal lamp, flashing type

1.1.28 Nr. / No.

Verstärker / Amplifiers Schaltzeichen / Symbol

Beschreibung

Description

10-15-01

Verstärker, allgemein dargestellt mit Ein- und Ausgang Anmerkung: Die Spitze des Dreiecks muß in die Übertragungsrichtung zeigen.

Amplifier, general symbol Repeater, general symbol shown with input and output Note: The triangle is pointed in the direction of transmission.

10-15-02

Verstärker, allgemein dargestellt mit Ein- und Ausgang Anmerkung: Die Spitze des Dreiecks muß in die Übertragungsrichtung zeigen.

Amplifier, general symbol Repeater, general symbol shown with input and output Note: The triangle is pointed in the direction of transmission.

10

SIPLACE 80S-20 Detailed Circuit Diagrams Folder 05/2002 US Edition

1.2

1 Electrical Symbols and Drawing Numbering System

Structure of the Technical Numbering System

Document number Item number

R

Product description

S

Parts list

T

Parts drawing

U

Documentation overview

V

Construction specifications, mechanical

W

Hydraulics diagram

X

Pneumatics diagram

Z

Assembly, mechanical

Language

Example

00324139

-

02

01

04

Z

D

3

D

German

E

English

Pattern

NNNNNNNN

-

NN

NN

NN

A

A

N

F

French

I

Italian

S

FS

PS

DS

DT

L

F

N

Dutch

S

Spanish

X

German/English

Y

German/Italian

Main number Separator = - for standard part Separator = S for service part

Format

Function status as per SN 10370, Part 1 Product status as per SN 10370, Part 1

0

A0

1

A1

Document status as per SN 10370, Part 1

2

A2

3

A3

Document type

4

A4

Language Format

N = Numerical counting position A = Alphabetic counting position

Document number A document number consists of an item number, product status, document status, document type, language and format. Item number An item number consists of master number and function status Function status (FS) = versions relevant to function All documents pertaining to an item number have the same functions status. The versions of a product relevant to function are determined by the totality of the features describing the function and documented in the corresponding documentation. Product status (PS) The versions of a product not relevant to function are determined by the totality of the remaining features (no features with relevance to function) and documented in the corresponding documentation. Document status (DS) The status of the contents of a technical document. Document type A

Installation diagram, electrical

B

Construction specifications, electrical

E

Adjustment specifications, testing and inspection instructions, setting specifications

F

Movement diagram, general functions drawing

G

Machine identification plate

K

Terminal diagram, cable diagram, wires list

L

Circuit Diagram

M

Assembly diagram, installation diagram, mechanical

N

Master pattern, layout, inscription

P

Program documentation

11

2

SIPLACE 80S-20 Detailed Circuit Diagrams

NOTS20-1

EMERG.-STOP circuit, SIPLACE 80S-20

To power supply 00321086-xx 24VAC

2 SIPLACE 80S-20 Detailed Circuit Diagrams

See page 54

Note: X211/10

00321113-W1 wh + br

X211/2

X211/5

00321574-W1 ye

00322069-W1 br

00321433-W1 wh Input conveyor EMERG.-STOP push-button 00321528-S1

Protective cover switch 00321417-S1 righthand side

1a 00322063/X37a

1

Component table, lefthand side

21

00321433-W1 br X211/3

22 00305815-W1 ye

X211/6

00321573-W1 ye

X211/11

22

Protective cover switch 00321416-S1 lefthand side

1a 00322064/X37b

OPTION: Cover switch, preceding machine Connect cable 00305816-W1 to X211/11 gn - X211/12 ye Warning: If you install the option remove jumper X211/11 - X211/12.

X211/12

21

Component table, righthand side

00321573-W1 gn

2c 00322064/X37b

2

See page 83

00322069-W1 lbl

00322070-W1 br

1

21

00321574-W1 gn X211/9

X211/7 00321436-W1 wh

X211 terminal strip (lefthand side) 00344265-xx

00305815-W1 gn

Protective cover switch 00303614-S1 Input conveyor

22

2c 00322063/X37a

2

Output conveyor EMERG.-STOP push-button 00321529-S1

12

00321436-W1 br X211/4

00305818-W1 gn Protective cover switch 00303617-S1 Output conveyor

00322070-W1 lbl X211/8

21

22

00321113-W1 bk

00321086-K1

3

Key-operated switch 00321529-S4

00305818-W1 ye

53

00321434-W1 brgn

OPTION: Cover switch, succeeding machine Connect cable 00305817-W1 to X211/13 gn - X211/14 ye Warning: If you install the option remove jumper X211/13 - X211/14.

X211/13 X211/14

4 00321434-W1 whye

00321113-W1 gn X211/16

X211/15 54

00321113-W1 vio

00321434-W1 gr

00321113-W1 grpk 43

00321086-K3 Monitoring software release signal for machine 'ON'

X211/18 00321434-W1 gn

Push-button On output conveyor 00321529-S2

44

24V AC

3

4

00321113-W1 rdbl

00321432-W1 gn

Push-button On input conveyor 00321528-S2

3

00321086-K3 Monitoring software release signal for machine 'ON'

24V AC

L1

X1

X2

X3

X4 X5

K1'

X6

13

00321434-W1 ye

23

33

K2'

57

00321434-W1 pk

3

4 00321432-W1 pk

14 X211/17

L1

X1

X4

X5

X3

13

23

33

43

53

65

14

24

34

44

54

66

65

00321086-K1 Safety protection unit See page 52

K2'

H1

K3'

K3'

K1'

K3'

K2'

H3

K2'

K2' K2'

K1' K1'

4

On push-button input conveyor 00321528-S2

K1 43

K3' K1'

K3'

3

00321113-W1 ye

00321432-W1 ye

K3' K1'

13

4

X211/19

00321086-K2 Safety protection unit See page 52

On push-button output conveyor 00321529-S2

00321113-W1 bl

See page 52

00321432-W1 gr

K3'

K1'

K1'

K3'

H2

K1'

K2' H2' K2'

K1'

H1' 14

L2 H2': LED ready 02.

Function status

01.08.01

Hi

Date

10.01.98

01.

Product status

01.08.01

Hi

Author

Hi

01.

Doc. status

01.08.01

Hi

Check.

Modified

Date

Name

Stand.

Status

X6

L2

K3' 24

34

44

58

66

Mat. no.:

Orig./Repl.f/Replaced by

H3: LED channel 1

POWER SUPPLY

H2+H3 = release

H2: LED channel 2

UNIT

H1': LED release

CAD file:

H1: LED MAIN

NOTS20-1.DWG

SIEMENS SD EA

EMERG.-STOP circuit

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

NOTS20-020101LD3

Sh. 1 2

Sh.

NOTS20-2

EMERG.-STOP circuit - signaling circuit - SIPLACE 80S-20

2 SIPLACE 80S-20 Detailed Circuit Diagrams

13

Note: X210 X211 X212

EMERG.-STOP signaling circuits, ON/OFF push-buttons, key-operated switches

terminal strip (lefthand side) terminal strip (lefthand side) terminal strip (lefthand side) 00344265-xx See page 83

X2KD + (+24V)

X2XD + (+24VDC)

blbk

00321434-W1 rd

X210/1 00321433-W1 gn

00321436-W1 gn

00321433-W1 rd rd

EMERG.-STOP push-button input conveyor 00321528-S1

3 EMERG.-STOP push-button output conveyor 00321529-S1 4

3

00321433-W1 ye

00321436-W1 ye

4

3

Push-button ON input conveyor 00321528-S2

4

Push-button ON output conveyor 00321529-S2

00321433-W1 grpk

X210/2

3

4

rd Push-button OFF output conveyor 00321529-S3

00321432-W1 grpk

X210/4

blbk X2KD/2

rd

2

Push-button OFF input conveyor 00321528-S3

On button (S5 input)

2

00321434-W1 vi X210/5

1

Signaling circuits monitoring of control ON and software release signal

1

Key-operated switch 00321529-S4

00321433-W1 bk

blbk X2KD/4

EMERG. STOP (S5 input)

1

00321434-W1 bk X2KD/6 + 24V Key-operated switch (S5 input)

2

+ 24V X212/4

X212/4

X2KC/8 (S5 output)

00321113-W1 whye

00321113-W1 whye

00321113-W1 whgn

00321113-W1 grbr

57

43

00321432-W1 vi X2KD/5 00321086-K1

Off button (S5 input)

+ 24V

X212/4

21

00321086-K1 58

44

00321113-W1 yebr

00321113-W1 brgn

X211/22 blbk

X211/21 blbk

X2KD/1 (S5 input)

X2KD/8 (S5 input)

00321086-K3 22

A1 00321113-W1 whgr

Cover switch signaling circuit

X2KD+ (+24V)

00321086-K3 A2

00321573-W1 br

Cover protective switch lefthand side 00321416-S1

00321574-W1 br

00305815-W1 br

00305816-W1 br

13 Cover protective switch righthand side 14 00321417-S1

13 Cover protective switch input conveyor 14 00321614-S1

Cover protective 13 switch preceding machine (Option) 14 00321421-S1

Cover protective 13 switch succeeding machine (Option) 14 00321421-S1

13 Cover protective switch output conveyor 14 00303617-S1

00321573-W1 wh

00321574-W1 wh

00305815-W1 wh

00305816-W1 wh

00305817-W1 wh

00305817-W1 br 00305818-W1 br 13

X2KB/7 (S5 input) Signaling circuit Software release Monitoring K3

14

Signaling circuit Control On Monitoring K2

Signaling circuit Control On K1

00305818-W1 wh

Signaling circuit Software release to GND S5 output X2KC/M

X210/3 blbk X2KD/3 (S5 input) Cover open

02.

Function status

01.08.01

Hi

Date

10.01.98

01.

Product status

01.08.01

Hi

Author

Hi

01.

Doc. status

01.08.01

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

NOTS20-2.DWG

SIEMENS SD EA

EMERG.-STOP circuit - signaling circuit

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

NOTS20-020101LD3

Sh. 2 2

Sh.

X-axis, gantry 1, SIPLACE 80S-20

00321538-xx (Cable)

Machine controller M44 A1 (sa) 00320927-xx

See page 64

X15aa 2

A

3

A

X11su

I NOM END SIGNAL COUNT A COUNT B INDEX

RxD RxD1 TxD1

TxD

+5V +15V

5

Axis board 00321617-xx A6 (sm)

6

X2sm X axis nom. values

7

See page 64

X22

8 9 rd

10

X2sz 1

11

2

12

3

20

4

34

5 6

35

7

37

8 9 10 11

See page 68

Terminal strip (lefthand side) 00344265-xx Crash signal gantry 1

X1sz 2 3

30

Track B

6

B

29

29

Track B

8

N

27

27

Track N

9

N

26

26

Track N

X2kf

8 9 10 12 13

+24V

X12aa 1 pk

1

wh

2

-15V

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

X11a 1

2

yebk

2

EN 3

yebk

3

+15V 4

yebk

4

T-

2 pkbk

M-

5 brbk 6

L2

X4va 1

GND

10

12

12

+15V

2

pkbk

01.08.01 Date

Hi

Check.

Name

Stand.

bk

bk

A1

1

bn

bn

+

3

bl

bl

-

Mat. no.: CAD file: Orig./Repl.f/Replaced by

X1-S20.DWG

+24V

X2ab 24

LED screen

X8ab 1

00321577-xx (Cable) bn

3

wh

X9ab 1

bn

3

wh

00321578-xx (Cable)

See page 110

See page 111

00321537-xx (W2) (cable)

Conversion board large axis

Gantry conversion board 00321190-xx (aa)

X11aa 23

00321557-xx (cable)

00321189-xx (ab)

T+

vi

5 bn

X36aa 4

T-

bn

6 wh

5

24

3

1,10,11,12,13,14,15,16,17,18,19,34

bk

T+

X1ab 23

T-

24

22d

M+

pk

1 bn

1 M+

3,5,7,9

M+

4z

M-

bn

3 wh

2 M-

2,4,6,8

M-

10d

6d

24z 26d

Dynamic brake X axis (gantry 1) 00302849-xx, A11

See page 71

00321420-xx (W2) (cable)

X3ab 4

bn

5

bk

00321537-xx (W1) (cable)

M+

1

bn

M-

2

bl

3

yegr

4

Potential distributor +0/100VDC pk

SIEMENS SD EA

00321420-xx (W1) (cable)

X2ab

X10aa 2,4,6,8,10,12,14,16,18

1,20,34

See page 26

X12 18

3,5,7,9 2,4,6,8

3,5,7,9,11,13,15,17,19

X13 StP 009 vi c2,c4,c6,c8

wh GND StP 007 wh a2,a4,a6,a8

See page 71

Modified

X16ac 2

00321557-xx (cable)

X axis, gantry 1

See page 71

X1

4d

Doc. status

gnwh

11

8z

X1

pkgr

01.

4

See page 113

6

4 X6va 1

Status

bk

00321214-xx (ac)

GND

X11e 1

Brake signal

-15V

Hi

rd

8

SP6-12 head board

+24V

18d

wh

4z

10.01.98

7

+15V

00321558-xx (cable)

1,20,34

Ballast cicuit 00302850, A16

+V MOT

26+28d,b,z

10

X1/X7 20z

Power supply A17 +/-15V 00302841-xx

22+24d,b,z

19

bn

pkbk

4

6z

12z

19

pk

L1

3

10d

16,31

00321547-xx (cable)

X7/X1 16z

See page 71

M+

GND

Author

+5V

-15V

1

Brake signal

8b

25

LED Signal GND +5V

M

12d

Date

bl

Zero pulse (Track N)

T

X1

X-axis servo amplifier A1, 00321732-xx TDS 120 / 12.5 X

16z

22

25

X5

30+32d,b,z

Hi

9

X34aa 6

yebk

X7va 1

Hi

U/2

+5V

End position proximity switch B1, B2, Y axis

X1

8z

01.08.01

wh

+5V

X3va T+ 1

18+20d,b,z

01.08.01

bn

6

Track B

9

9

T-

Product status

5

+15V

X1

16d

Function status

N

-15V

X5va T+ 3

01.

ye

X20:3

X10aa 24

+24V

X8

8d

02.

3

GND

Limit switch 2 X axis 00321425-xx

4

5

Anti-crash board A15 00322100-xx

14d

See page 71

B

Track A

X2va

2d

6d

pk

Limit switch 1 X axis 00321423-xx

3

rd

14 screen

13 Force Tachometer 12 std or f/V

11 Analog GND

V nom

screen

Ia monitor Sensor control stop

I²t

Servo ready

Servo Enable Servo Enable (EN)

10 Servo GND

9

8

7

6

5

4

3

2

Servo unit

A18 (va) 00320855

screen

2z

2

X20:2

00300609-xx (Cable)

See page 71 1

00321480-xx

14z

gn

+5V

See page 79

Servo unit backplane X-axis (gantry 1)

1

S2

gn

7

22

End pos. proximity switch 11

00321439-xx (cable)

X1va 14b

A

S1

3

13,28

16,31

GND

+24V

See page 64

screen

+15V

1

Cable 00321511-xx

X15aa: 1+4+7+17+20

13

-15V

(cable) 00321587-xx

+5V

13,28

+5V

X35aa 2

wh

1

6

GND

GND

End pos. proximity switch 1

X18 6

1+4+7+17+20

14

30

13 Reference point

5

12

B

12 X-axis rel. sign.

See page 83

Power supply 00344771-xx (A26)

36

Track A

5

10

X7sz

Control unit 00324087-xx

-15V

4

32

32

X15ac

End pos. prox. switch B1

GND

X1sm

Axis rear panel, gantry 1 A27 (sz) 00321036-xx

IREG

3

X axis, axis tracks

TRIG

X5su

Track A

00300911-xx (Cable)

See page 67

SMP bus A32 (su)

2

See page 111

X3ac 33

14

X-axis incremental shaft encoder

AGND V NOM

00321554-xx (Cable)

X3aa 33

00321190-xx (aa)

X1sa

X3sm 1

X20:1

Gantry conversion board

T

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams

T

X1-S20

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

X1-020101LD3

Sh. 1 1

Sh.

X-axis, gantry 2, SIPLACE 80S-20

00321564-xx (Cable)

Machine controller M44 A1 (sa) 00320927-xx

See page 64

X15ba 2

A

3

A

X11su

I NOM END SIGNAL COUNT A COUNT B INDEX

RxD RxD1 TxD1

TxD

+5V +15V

5

Axis board 00321617-xx A8 (tq)

6

X2tq X axis nom. values

7

See page 64

X24

8 9 rd

10

X2uc 1

11

2

12

3

20

4

34

5 6

35

7

37

8 9 10 11

See page 68

Terminal strip (lefthand side) 00344265-xx Distance sensor gantry 2

X1uc 2 3

30

Track B

6

B

29

29

Track B

8

N

27

27

Track N

9

N

26

26

Track N

X2kf

8 9 10 12 13

+24V

X12ba 1

pk

1

wh

2

-15V

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

yebk

X11c 1

2

yebk

2

EN 3

yebk

3

+15V 4

yebk

4

T-

8b

M+

2 pkbk

M-

5 brbk

L6

X4vm 1

GND

10

10

12

12

+15V

2

pkbk

01.08.01 Date

Hi

Check.

Name

Stand.

bk

bk

A1

1

bn

bn

+

3

bl

bl

-

Mat. no.: CAD file: Orig./Repl.f/Replaced by

X2-S20.DWG

+24V

X2bb 24

LED screen

X8bb 1

00321577-xx (Cable) bn

3

wh

X9ab 1

bn

3

wh

00321563-xx (W2) (cable)

Conversion board large axis

Gantry conversion board 00321190-xx (ba)

00321578-xx (Cable)

See page 110

See page 111

X11ba 23

00321557-xx (cable)

00321189-xx (bb)

T+

vi

5 bn

X36ba 4

T-

bn

6 wh

5

24

3

1,10,11,12,13,14,15,16,17,18,19,34

bk

T+

X1bb 23

T-

24

22d

M+

pk

1 bn

1 M+

3,5,7,9

M+

4z

M-

bn

3 wh

2 M-

2,4,6,8

M-

10d

6d

24z 26d

Dynamic brake X axis (gantry 2) 00302849-xx, A13

See page 71

00321420-xx (W2) (cable)

X3bb 4

bn

5

bk

00321563-xx (W1) (cable)

M+

1

bn

M-

2

bl

3

yegr

8

Potential distributor +0/100VDC pk

SIEMENS SD EA

00321420-xx (W1) (cable)

X2bb

X10ba 2,4,6,8,10,12,14,16,18

1,20,34

See page 26

X12 22

3,5,7,9 2,4,6,8

3,5,7,9,11,13,15,17,19

X13 StP 009 vi c2,c4,c6,c8

wh GND StP 007 wh a2,a4,a6,a8

See page 71

Modified

X16bc 2

00321557-xx (cable)

X axis, gantry 2

See page 71

X1

4d

Doc. status

gnwh

11

8z

X1

pkgr

01.

4

See page 113

6

4 X6vm 1

Status

bk

00321214-xx (bc)

GND

X11f 1

Brake signal

-15V

Hi

rd

8

SP6-12 head board

+24V

18d

wh

4z

10.01.98

7

+15V

00321558-xx (cable)

1,20,34

Ballast cicuit 00302850, A16

+V MOT

26+28d,b,z

19

X1/X72 20z

Power supply A17 +/-15V 00302841-xx

22+24d,b,z

19

bn

pkbk

4

6z

12z

16,31

pk

L5

3

GND

Author

+5V

-15V

00321547-xx (cable)

X72/X1 16z

See page 71

6

10d

25

LED Signal GND +5V

1

Brake signal

Date

bl

M

12d

Hi

9

Zero pulse (Track N)

T

X1

X-axis servo amplifier A6, 00321732-xx TDS 120 / 12.5 X

30+32d,b,z 16z

22

25

X70

X7vm 1

Hi

U/2

+5V

X34ba 6

8z

01.08.01

wh

End position proximity switch B1, B2, Y axis

X1

X3vm T+ 1

18+20d,b,z

01.08.01

bn

6

Track B

9

9

T-

Product status

5

+5V

X1

16d

Function status

N

+15V

X5vm T+ 3

01.

ye

X20:3

-15V

X8

8d

02.

3

GND

X10ba 24

+24V

Anti-crash board A15 00322100-xx

14d

See page 71

B

Track A

Limit switch 2 X axis 00321425-xx

4

5

X2vm

2d

6d

pk

Limit switch 1 X axis 00321423-xx

3

rd

14 screen

13 Force Tachometer 12 std or f/V

11 Analog GND

V nom

screen

Ia monitor Sensor control stop

I²t

Servo ready

Servo Enable Servo Enable (EN)

10 Servo GND

9

8

7

6

5

4

3

Servo unit

A23 (vm) 00320855

2

screen

2z

2

X20:2

00300609-xx (Cable)

See page 71 1

00321480-xx

14z

gn

+5V

See page 79

Servo unit backplane X-axis (gantry 2)

1

S2

gn

7

22

End pos. proximity switch 11

00321440-xx (cable)

X1vm 14b

A

S1

3

13,28

16,31

GND

+24V

See page 64

screen

+15V

1

Cable 00321517-xx

X15ba: 1+4+7+17+20

13

-15V

(cable) 00321588-xx

+5V

13,28

+5V

X35ba 2

wh

2

6

GND

GND

End pos. proximity switch 1

X19 6

1+4+7+17+20

14

30

13 Reference point

5

12

B

12 X-axis rel. sign.

See page 83

Power supply 00344771-xx (A26)

36

Track A

5

10

X7uc

Control unit 00324087-xx

-15V

4

32

32

X15bc

End pos. prox. switch B1

GND

X1tq

Axis rear panel, gantry 2 A29 (uc) 00321036-xx

IREG

3

X axis, axis tracks

TRIG

X7su

Track A

00300911-xx (Cable)

See page 67

SMP bus A32 (su)

2

See page 111

X3bc 33

15

X-axis incremental shaft encoder

AGND V NOM

00321554-xx (Cable)

X3ba 33

00321190-xx (ba)

X1sa

X3tq 1

X20:1

Gantry conversion board

T

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams

T

X2-S20

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

X2-020101LD3

Sh. 1 1

Sh.

Y-axis, gantry 1, SIPLACE 80S-20

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams Gantry conversion board

Machine controller M44 A1 (sa) 00320927-xx

See page 64

00321536-xx (Cable)

X23aa 2

A

3

A

X1sa X11su

V NOM I NOM END SIGNAL COUNT A COUNT B

TRIG TxD

GND +5V +15V

X2sm

17

See page 64

X22 Y axis nom. values

18 19

rd

20 21

X4sz 1

22 23 34

See page 68

2 3 4 5 6

35

7

36

8

37

11

Terminal strip (lefthand side) 00321478-xx Crash signal gantry 1

X3sz 2 3

30

Track B

6

B

29

29

Track B

8

N

27

27

Track N

9

N

26

26

Track N

GND -15V

13 Reference point

X2kf

+15V

End pos. prox. switch 1 Y axis

X35aa 2

wh

1

X18

8 9 10 12 13 1+4+7+17+20 X23aa: 1+4+7+17+20

6 1

wh

2

3

gn

3

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

See page 64

screen

9

GND

15V

-15V

28,31

21

21 +24V

20

20 GND

X10aa 24

-15V

23

pk

3

ye

5

bn

6

wh

U/2

9

bl

End position prox. switch 1 End position prox. switch 2

+5V

9

X34aa 7

5

6

+5V

7

rd

+15V

8

bk

4

gnwh

X5ab 3

bk

bk

A1

1

bn

bn

+

5

bl

bl

-

X6ab 3

bk

bk

A1

1

bn

bn

+

5

bl

bl

-

Track A GND

Conversion board large axis

X2ab 24

X11b 1

T-

2

2

yebk

EN 3

yebk

3

+15V 4

yebk

4

26

26

27

27

Brake signal

8b

GND

Anti-crash board A15 00322100-xx

6 T-

wh

9

bk

8

bk

8

bk

5

bl

bn

M+

vi

1 M+

1

1

bk

22d

M+

vi

2 M+

2

4

bk

bn

8z

4z

M-

bn

3 M-

3

3

bn

bn

10d

6d

M-

bn

4 M-

4

6

bl

3

pkbk

24z

gnye

2

gnye

4

wh

26d

2 vibk

M-

5 brbk

X8/X1 16z

L4

vi

L3

00321419-xx(W2)

4d

+15V

2

pkgr pkbk

00321419-xx(W1)

See page 71

Potential distributor +0/100VDC

4

vi

StP 009 vi

wh GND StP 007 wh

See page 71 PE PE X13 c2,c4,c6,c8 a2,a4,a6,a8

X1

-15V

X12 18

X1

4z

00321535-xx (W1)

screen

See page 26

Brake signal

4 X6vb 1

Dynamic brake Y axis (gantry 1) 00302849-xx, A12

Ballast cicuit

GND

rd

00321535-xx (W2)

18d

M+

vi

See page 71

A16 00302850-xx

26+28d,b,z

X31a 7

X6aa 5 T+

T-

Power supply A17 +/-15V 00302841-xx

+V MOT

bn

pk

X1/X8 20z

X4vb 1

22+24d,b,z

00300905-xx (Cable)

00321557-xx (cable)

1

6z

12z

00300601-xx (Cable)

X1

6 brbk

10d

screen

M

6d

LED

T

12d

LED Signal GND +5V

00321547-xx (cable)

T+

X7vb 1 vibk

30+32d,b,z

X1

Y axis servo amplifier A2, 00321733-xx TDS 120 / 25 Y

18+20d,b,z

16z

Zero pulse (Track N)

See page 71

T-

8z

Limit switch X axis loop

23

X5vb T+ 3

16d

See page 110

Track B

X11e 7

yebk

5

6

X3vb T+ 1

X8

8d

5V

+15V

X1

14d

See page 71

25

+24V

X2vb

2d

14 screen

13 Force Tachometer 12 std or f/V

11 Analog GND

V nom

screen

Ia monitor Sensor control stop

I²t

Servo ready

Servo Enable Servo Enable (EN)

10 Servo GND

9

8

7

6

5

4

3

2

screen

Servo unit

A19 (va) 00320855

1

00321480-xx

2z

2

+5V

See page 79

14z

22

25

28,31

+24V

00321439-xx (cable)

Servo unit backplane Y axis (gantry 1)

gn

00321189-xx (ab)

X12aa pk 1

+5V

13

X1vb 14b

22

(cable) 00321587-xx

6

12

14

30

5

GND

1

End pos. prox. switch B2 Y axis

10

B

12 X axis rel. sign. for Y

See page 83

Control unit 00324087-xx

9

5

10

X7sz

Power supply 00344771-xx

-15V

16

Track A

00300608-xx (Cable)

X4ab

End pos. prox. switch B1 Y axis

IREG

Axis board 00321617-xx A6 (sm)

Axis rear panel gantry 1 A27 (sz) 00321036-xx

TxD2

14 15

Cable 00321513-xx

RxD2

X1sm

Y axis axis tracks

INDEX

13

32

32

T

RxD

X5su

Track A

See page 67

SMP bus A32 (su)

9

See page 111

X1ab 33

16

Y axis incremental shaft encoder

AGND

X3sm 1

X11aa 33

00321190-xx (aa)

00321558-xx (Cable)

T

Y1-S20

X206

Terminal strip righthand side 00321510-xx

See page 81

See page 71 02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

Y1-S20.DWG

SIEMENS SD EA

Y axis, gantry 1

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

Y1-020101LD3

Sh. 1 1

Sh.

Y-axis, gantry 2, SIPLACE 80S-20

2 SIPLACE 80S-20 Detailed Circuit Diagrams Conversion board, gantry

Control unit 00324087-xx

Machine controller M44 A1 (sa) 00320927-xx

See page 64

00321562-xx (Cable)

X23ba 2

A

3

A

X1sa X11su

V NOM I NOM END SIGNAL COUNT A COUNT B

TRIG TxD

GND +5V +15V

X2tq

17

X24

Y axis nom. values

18 19

rd

20 21 22 23 34

See page 64

X4uc 1

See page 68

2 3 4 5 6

35

7

36

8

37

11

Terminal strip (lefthand side) 00321478-xx Distance sensor gantry 2

X3uc 2 3

30

Track B

6

B

29

29

Track B

8

N

27

27

Track N

9

N

26

26

Track N

GND -15V

13 Reference point

X2kf

+15V

End position prox. switch 1 Y axis

X35ba 2

wh

2

(cable) 00321588-xx X19 6

6 8

10 12 13 1+4+7+17+20 X23ba: 1+4+7+17+20

13

wh

2

3

gn

3

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

See page 64

screen

X12ba pk 1

1

+5V

9

12

14

30

+24V GND

28

28

31

31

15V

-15V

20

20 GND

23

25

25

End position prox. switch 3

+15V

End position prox. switch 1 End position prox. switch 2

+5V

2

pk

3

ye

5

bn

6

wh

U/2

9

bl

+5V

7

rd

+15V

8

bk

4

gnwh

X5bb 3

bk

bk

A1

1

bn

bn

+

5

bl

bl

-

X6bb 3

bk

bk

A1

1

bn

bn

+

5

bl

bl

-

00321189-xx (bb)

27

Track A GND

8b

GND

X1 Anti-crash board A15 00322100-xx

GND

+

gn

bk

bk

-

X31b 7

rd

6 T-

wh

9

bk

8

bk

8

bk

5

bl

5 T+

bn

00321561-xx (W2)

vi

1 M+

1

1

bk

18d

22d

M+

vi

2 M+

2

4

bk

bn

8z

4z

M-

bn

3 M-

3

3

bn

bn

10d

6d

M-

bn

4 M-

4

6

bl

3

pkbk

24z

gnye

2

gnye

4

wh

26d

2 vibk

M-

5 brbk

L8

L7

4d

+15V

2

00321419-xx(W2)

pkgr pkbk

00321561-xx (W1)

screen

00321419-xx(W1)

See page 71

8

Potential distributor +0/100VDC vi

StP 009 vi

wh GND StP 007 wh

See page 71 PE PE X13 c2,c4,c6,c8 a2,a4,a6,a8

X1

-15V

X12 22

X1

4z

wh A1

See page 26

Brake signal

4 X6vn 1

Dynamic brake Y axis (gantry 2) 00302849-xx, A14

Ballast cicuit

26+28d,b,z

rd

vi

M+

A16 00302850-xx

+V MOT

rd

X1/X73 20z M+

See page 71

Power supply A17 +/-15V 00302841-xx

22+24d,b,z

bn

X73/X1 vi 16z

X4vn 1

12z

00321471-xx (Cable)

wh

bn

pk

1

6z

00300905-xx (Cable)

wh

X71

T-

6 brbk

10d

00300601-xx (Cable)

Distance light barrier B1 Y axis

Brake signal

screen

M

6d

LED

T

12d

LED Signal GND +5V

X40

X1

Y axis servo amplifier A7, 00321733-xx TDS 120 / 25 Y

16z

Zero pulse (Track N)

T+

X7vn 1 vibk

30+32d,b,z

bn

8z 18+20d,b,z

wh

00321576-xx (Cable)

See page 71

T-

Track B

X7bb 1

00321571-xx (cable)

00321557-xx (cable)

3

4

27

Key

yebk

26

gn

3

+15V 4

26

Limit switch X axis loop

5

yebk yebk

X2bb 24

X5vn T+ 3

16d

See page 110

X11f 7

2

2

EN 3

5

X11d 1

9

6

yebk

X8

8d

5V

Conversion board large axis

6

X34ba 7

5

9

6

T-

21 +24V

23

X1

14d

X3vn T+ 1

21

-15V

X2vn

2d

See page 71

25

X10ab 24

9

9

14 screen

13 Force Tachometer 12 std or f/V

11 Analog GND

V nom

screen

Ia monitor Sensor control stop

I²t

Servo ready

Servo Enable Servo Enable (EN)

10 Servo GND

9

8

7

6

5

4

3

Servo unit

A24 (vn) 00320855

2

screen

2z

1

00321480-xx

14z

22

25

+24V

See page 79

Servo unit backplane Y axis (gantry 2)

gn

+5V

00321440-xx (cable)

X1vn 14b

22

5

GND

1

End pos. prox. switch B2 Y axis

10

B

12 Limit switch release: X axis for Y

See page 83

Control unit 00324087-xx

9

5

10

X7uc

Power supply 00344771-xx

-15V

16

Track A

00300608-xx (Cable)

X4bb

End pos. prox. switch B1 Y axis

IREG

Axis board 00321617-xx A8 (tq)

Axis rear panel gantry 2 A29 (uc) 00321036-xx

TxD2

14 15

Cable 00321518-xx

RxD2

X1tq

Y axis axis tracks

INDEX

13

32

32

T

RxD

X7su

Track A

See page 67

SMP bus A32 (su)

9

See page 111

X1bb 33

17

Y axis incremental encoder

AGND

X3tq 1

X11ba 33

00321190-xx (ba)

00321558-xx (Cable)

T

Y2-S20

X206

Terminal strip, righthand side 00321510-xx

See page 81

See page 71 02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

Y2-S20.DWG

SIEMENS SD EA

Y axis, gantry 2

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

Y2-020101LD3

Sh. 1 1

Sh.

DR1-S20

12-segment Collect&Place head / star-axis, gantry 1, SIPLACE 80S-20

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams X18 6

pk

X12aa 1

1

wh

2

3

gn

3

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

Machine controller M44 A1 (sa) 00320927-xx

See page 64

X1sa

+5V

X11su

RxD TxD V NOM I NOM END SIGNAL COUNT A COUNT B INDEX TRIG

+5V +15V -15V

X1sm

24 25

Axis board 00321617-xx A6 (sm)

26

X2sm

27

X22

Star axis nom. values

28 29

rd

30 31 32 33 34

See page 64 See page 64

9

X6sz 1

See page 68

2 3 4 5

35

6

36

7

37

8 9 10 11

-15V +15V +5V

Track A

See page 113

Conversion board, Portal 00321190-xx (aa) X16aa

00321540-xx (Cable)

See page 111

2

33

X13ac

X2

X12

Track A

Track A

3

32

32

Track A

Track B

5

30

30

Track B

Track B

6

29

29

Track B

Track A

33

X5sz 2

31

3 5

Track B

31

+LED

6 Track N

8

Track N

screen 1+4+7+17+20

8

27

26

+24V 19

19

16

16

31

31

22

22

25

25

13

13

28

28

10

10

4

34

34

1+4+7+17+20 T -15V +15V X28aa X2vc 14

13

12

11

10

9

8

7

6

5

4

3

2

1

Key

16c 12c

1

-15V +15V +5V GND

1

1

5

2

2

W1+

3

W1-

bn

6

3

3

W1-

4

W2+

wh

7

4

4

W2+

6

W2-

ye

8

5

5

W2-

9

X1

Star-axis servo amplifier A5, 00321736-xx TBS 120 / 2,5 S

10

X3aa

Key

R31 L1

X3ac

2

2

3

3

4

4

5

5

gn

1

pk

10

wh

9

bn

6

bk

7

rd

29

Track N

29

3

bn

28

U/2

28

2

ye

Track A

Track B LED +5V Track N U/2

Y0400-W1 (Cable)

3

00321539-xx (Cable)

whgn

5

+24V

gn

L3

32a, c

Track N

W1+

8

12a

+5V

5

7

10c

GND

Track N

4

+5V +LED

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

24

24

30

30

1

1

11 34

X5 W1+

2

bn

W1-

3

orwh

W2+

8

rd

W2-

9

yewh

1

or

4

bnwh

7

ye

11

10

rdwh

34

6

screen

+5V +LED

M

I soll W2

Analog GND

I soll W1

I²t

Servo ready

Servo Enable

(+15V)

Servo Enable

Servo unit 00321480-xx

2

8c

30a, c

+5V

1

X3vc

27

26

9

14

14c

X4ac

33

13

X1vc

SP 6-12 intermed. distrib. board 00321215-xx

SP 6-12 head bpard 00321214-xx (ac)

00321556-xx (Cable) X4aa

See page 115

33

9

12

+24V

9 00321439-xx (Cable)

X7sz

+5V

Incremental shaft encoder

GND

20

Star axis axis tracks

IREG

X5su

See page 67

Axis rear panel gantry 1 A27 (sz) 00321036-xx

TxD3

9

Cable 00321514-xx

RxD3

SMP bus A32 (su)

Power supply 00344771-xx

GND

X3sm 1

18

Y0400-W2 (Cable)

R11 26a, c + 28a, c

L2 R21

See page 71

18a, c + 20a, c

See page 79

22a, c + 24a, c

4

pk

GND

3

wh

-15V

2

pkgr

+15V

1

pkbk

See page 26

X12 20 6

X1

4a

+V MOT

Power supply A12 +/-15V 00302841-xx

Servo unit, backplane star-axis (gantry 1) A22 (vc) 00321470-xx

4c

00321554-xx (Cable)

X4vc

Potential distributor +10/70V= pk

StP 001

wh GND StP 007

See page 71

02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

DR1-S20.DWG

SIEMENS SD EA

12-segment C&P head / star axis,

SMD Placement System SIPLACE 80S20

gantry 1 SIPLACE 80S20 Stromlaufplan/Circuit diagram

DR1-020101LD3

Sh. 1 1

Sh.

DR2-S20

12-segment Collect&Place head / star-axis, gantry 2, SIPLACE 80S-20

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams X19 6

pk

X12ba 1

1

wh

2

3

gn

3

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

Machine controller M44 A1 (sa) 00320927-xx

See page 64

X1sa

+5V

X11su

RxD TxD V NOM I NOM END SIGNAL COUNT A COUNT B INDEX TRIG

+5V +15V -15V

X1tq

24 25

Axis board 00321617-xx A6 (tq)

26

X2tq

27

X24

Star axis nom. values

28 29

rd

30 31 32 33 34

See page 64 See page 64

9

X6uc 1

See page 68

2 3 4 5

35

6

36

7

37

8 9 10 11

-15V +15V +5V

Track A

See page 113

Conversion board, Portal 00321190-xx (ba) X16ba

00321566-xx (Cable)

See page 111

2

33

X13bc

X2

X12

Track A

Track A

3

32

32

Track A

Track B

5

30

30

Track B

Track B

6

29

29

Track B

Track A

33

X5uc 2

31

3 5

Track B

31

+LED

6 Track N

8

Track N

screen 1+4+7+17+20

8

27

26

+24V 19

19

16

16

31

31

22

22

25

25

13

13

28

28

10

10

4

34

34

1+4+7+17+20 T -15V +15V X28ba X2vo 14

13

12

11

10

9

8

7

6

5

4

3

2

1

Key

16c 12c

1

-15V +15V +5V GND

1

1

5

2

2

W1+

3

W1-

bn

6

3

3

W1-

4

W2+

wh

7

4

4

W2+

6

W2-

ye

8

5

5

W2-

9

X1

Star-axis servo amplifier A10, 00321736-xx TBS 120 / 2,5 S

10

X3ba

Key

R31 L1

X3bc

2

2

3

3

4

4

5

5

gn

1

pk

10

wh

9

bn

6

bk

7

rd

29

Track N

29

3

bn

28

U/2

28

2

ye

Track A

Track B LED +5V Track N U/2

Y0400-W1 (Cable)

3

00321565-xx (Cable)

whgn

5

+24V

gn

L3

32a, c

Track N

W1+

8

12a

+5V

5

7

10c

GND

Track N

4

+5V +LED

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

24

24

30

30

1

1

11 34

X5 W1+

2

bn

W1-

3

orwh

W2+

8

rd

W2-

9

yewh

1

or

4

bnwh

7

ye

11

10

rdwh

34

6

screen

+5V +LED

M

I soll W2

Analog GND

I soll W1

I²t

Servo ready

Servo Enable

(+15V)

Servo Enable

Servo unit 00321480-xx

2

8c

30a, c

+5V

1

X3vo

27

26

9

14

14c

X4bc

33

13

X1vo

SP 6-12 intermed. distrib. board 00321215-xx

SP 6-12 head bpard 00321214-xx (bc)

00321556-xx (Cable) X4ba

See page 115

33

9

12

+24V

9 00321440-xx (Cable)

X7uc

+5V

Incremental shaft encoder

GND

20

Star axis axis tracks

IREG

X7su

See page 67

Axis rear panel gantry 2 A29 (uc) 00321036-xx

TxD3

9

Cable 00321519-xx

RxD3

SMP bus A32 (su)

Power supply 00344771-xx

GND

X3tq 1

19

Y0400-W2 (Cable)

R11 26a, c + 28a, c

L2 R21

See page 71

18a, c + 20a, c

See page 79

22a, c + 24a, c

4

pk

GND

3

wh

See page 26

-15V

2

pkgr

X12 24

+15V

1

pkbk

10

X1

4a

+V MOT

Power supply A12 +/-15V 00302841-xx

Servo unit, backplane star-axis (gantry 2) A27 (vo) 00321470-xx

4c

00321554-xx (Cable)

X4vo

Potential distributor +10/70V= pk

StP 001

wh GND StP 007

See page 71

02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

DR2-S20.DWG

SIEMENS SD EA

12-segment C&P head / star axis,

SMD Placement System SIPLACE 80S20

gantry 2 SIPLACE 80S20 Stromlaufplan/Circuit diagram

DR2-020101LD3

Sh. 1 1

Sh.

Z1-S20

12-segment Collect&Place head / Z-axis, gantry 1, SIPLACE 80S-20

2 SIPLACE 80S-20 Detailed Circuit Diagrams See page 111

Control unit 00324087-xx

See page 64

X1sa X11su X3sn 1

GND

X1sn Axis board 00314849-xx A7 (sn)

6

COUNT B

9

RxD

rd

TxD1

12

IREG

-15V

4

-15V

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

X2ta 1 screen

2

00321439-xx (Cable)

9

14

14

4

11

11

5

35

6

36

7

37

8 9

11 12

X2aa 22

Track N

21

Z axis bottom (sensor stop)

15

15

13

13

1

GND

HI=TRUE

Output

6

+5V -15V

X10 6

24

24

7

GND +5V Light barrier

18

Track N

Track N

9

14

14

Track N

Track A

2

21

21

Track A

Track A

3

20

20

Track A

Track B

5

18

18

Track B

X14ac 29

29 1

+15V

X4 GND

+5V

Output

10

+15V

X1 Track N

+5V

9

18

+5V X4ac 15

GND

8

2

3 IP1

1

wh

3

bn

GND n.c. Zero pulse

10 4

6

33

Track A

33

31

Track B

31

5

gn

7

ye

9

gy

Track A

+5V

See page 68

14

Track B

6

See page 79

-15V X2vd 14 screen

X3vd 2

(W2) T+

bn

X29aa 1

+5V

17

17

22

22

25

25

13+28

13+28

+5V

Track B +5V -15V

+15V

15

15

13

13

+5V Track B

Y0500 (Cable)

+5V +15V

+15V +5V

X3

11

11

Tacho +

18

18

9

wh

T+

12

12

Tacho -

17

17

10

be

T-

z motor +

2

2

1

rd

M+

3

3

4

4

2

bk

M-

4 1

T-

wh

2

T

13 Force Tacho-std 12 or f/V

11 Analog GND

V nom

screen

Ia monitor Sensor control stop

I²t

Servo ready

Servo Enable Servo Enable (+15V)

screen

10 Servo GND

9

8

7

6

5

4

3

1

2

Servo unit 00321480-xx

+15V

2c

3

2a X5

14a

8c

4

M+

bn

5

6

6

8

M+

gn

7

8

8

3

M-

wh

6

7

7

7

M-

ye

8

9

z motor -

9

5

Y0401 (Cable)

5

16c

8

7

7

10c

9

X13

9

+V MOT

X4vd 4

bnbk

26a, c + 28a, c

GND

3

wh

4c

-15V

2

pkgr

4a

+15V

1

pkbk

See page 26

6

X1

20

Power supply A17 +/-15V 00302841-xx

X12

4

9

13

Track A

22a, c + 24a, c

6 Track B

18a, c + 20a, c

8 +5V

30a, c + 32a, c

14

Zero pulse (Track N)

(Cable) 00321554-xx

12a

R

8

6a

R

12c

R

X3ac 6

R

X3aa 6

16a

X1

Z axis servo amplifier TDS 120 / 2,5 Z A4, 00334541-xx

00321541-xx (W1-Cable)

8a

M

14c

See page 71

+15V

7

X2ac 22 25

X4aa 15

8

GND

2

ENABLE

5

13

Servo unit backplane Z axis gantry 1 A21 (vd) X1vd 00320854-xx

LO=RESET

Z axis top (reference point)

9

3

21

-15V

25

8

2

Light barrier +5V

13

13

X11 20

Incremental shaft encoder

10

+5V

1+4+7+17+20

X2

Z axis bottom - RESET

+15V

9

3

X13ac 20

Light barrier

-15V

X17aa

00321542-xx (Cable)

X1ta 1+4+7+17+20

+24V

(Track N)

+15V

rd

5

Zero pulse

+5V

7

+5V

00321556-xx (Cable)

34

GND

3

Z axis axis tracks

Axis rear panel gantry 1 A28 (ta) 00321037-xx

20

TxD

gn

See page 64

X7ta

Cable 00321515-xx

11

3

See page 115

Light barrier "Z axis top" 00321213-xx

10

RxD1

See page 113

00321553-xx (Cable)

TRIG

X23

Z axis nom. values

8

2

+24V

X2sn

7

INDEX

1

wh

Light barrier "Z axis bottom" 00321524-xx

5

COUNT A

pk

1

Interm. distrib. board SP6-12 00321215-xx

LOGIC

See page 64

4

END SIGNAL

X6su

Power supply 00344771-xx

See page 67

3

I NOM

X18 6

Head board SP6-12 00321214-xx (ac)

+5V

SMP bus A32 (su)

2

V NOM

Conversion board gantry 00321190-xx X12aa (aa)

Machine controller M44 A1 (sa) 00320927-xx

20

Potential distributor +30V= bnbk

StP 002

wh GND StP 007

See page 71 02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

Z1-S20.DWG

SIEMENS SD EA

12-segment C&P head / Z axis, gantry 1

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

Z1-020101LD3

Sh. 1 1

Sh.

Z2-S20

12-segment Collect&Place head / Z-axis, gantry 2, SIPLACE 80S-20

2 SIPLACE 80S-20 Detailed Circuit Diagrams See page 111

Control unit 00324087-xx

See page 64

X1sa X11su X3tr 1

GND

X1tr Axis board 00314849-xx A9 (tr)

6

COUNT B

9

RxD

rd

TxD1

12

IREG

-15V

4

-15V

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

X2ud 1 screen

2

00321440-xx (Cable)

9

14

14

4

11

11

5

35

6

36

7

37

8 9

11 12

X2ba 22

Track N

21

Z axis bottom (sensor stop)

15

15

13

13

1

GND

HI=TRUE

Output

6

+5V -15V

X10 6

24

24

7

GND +5V Light barrier

18

Track N

Track N

9

14

14

Track N

Track A

2

21

21

Track A

Track A

3

20

20

Track A

Track B

5

18

18

Track B

X14bc 29

29 1

+15V

X4 GND

+5V

Output

10

+15V

X1 Track N

+5V

9

18

+5V X4bc 15

GND

8

2

3 IP1

1

wh

3

bn

GND n.c. Zero pulse

10 4

6

33

Track A

33

31

Track B

31

5

gn

7

ye

9

gy

Track A

+5V

See page 68

14

Track B

6

See page 79

-15V X2vp 14 screen

X3vp 2

(W2) T+

bn

X29ba 1

+5V

17

17

22

22

25

25

13+28

13+28

+5V

Track B +5V -15V

+15V

15

15

13

13

+5V Track B

Y0500 (Cable)

+5V +15V

+15V +5V

X3

11

11

Tacho +

18

18

9

wh

T+

12

12

Tacho -

17

17

10

be

T-

z motor +

2

2

1

rd

M+

3

3

4

4

2

bk

M-

4 1

T-

wh

2

T

13 Force Tacho-std 12 or f/V

11 Analog GND

V nom

screen

Ia monitor Sensor control stop

I²t

Servo ready

Servo Enable Servo Enable (+15V)

screen

10 Servo GND

9

8

7

6

5

4

3

1

2

Servo unit 00321480-xx

+15V

2c

3

2a X5

14a

8c

4

M+

bn

5

6

6

8

M+

gn

7

8

8

3

M-

wh

6

7

7

7

M-

ye

8

9

z motor -

9

5

Y0401 (Cable)

5

16c

8

7

7

10c

9

X13

9

+V MOT

X4vp 4

bnbk

26a, c + 28a, c

GND

3

wh

4c

-15V

2

pkgr

4a

+15V

1

pkbk

See page 26

10

X1

24

Power supply A17 +/-15V 00302841-xx

X12

4

9

13

Track A

22a, c + 24a, c

6 Track B

18a, c + 20a, c

8 +5V

30a, c + 32a, c

14

Zero pulse (Track N)

(Cable) 00321554-xx

12a

R

8

6a

R

12c

R

X3bc 6

R

X3ba 6

16a

X1

Z axis servo amplifier TDS 120 / 2,5 Z A9, 00334541-xx

00321567-xx (W1-Cable)

8a

M

14c

See page 71

+15V

7

X2bc 22 25

X4ba 15

8

GND

2

ENABLE

5

13

Servo unit backplane Z axis gantry 2 A26 (vp) X1vp 00320854-xx

LO=RESET

Z axis top (reference point)

9

3

21

-15V

25

8

2

Light barrier +5V

13

13

X11 20

Incremental shaft encoder

10

+5V

1+4+7+17+20

X2

Z axis bottom - RESET

+15V

9

3

X13bc 20

Light barrier

-15V

X17ba

00321568-xx (Cable)

X1ud 1+4+7+17+20

+24V

(Track N)

+15V

rd

5

Zero pulse

+5V

7

+5V

00321556-xx (Cable)

34

GND

3

Z axis axis tracks

Axis rear panel gantry 2 A30 (ud) 00321037-xx

20

TxD

gn

See page 64

X7ud

Cable 00321520-xx

11

3

See page 115

Light barrier "Z axis top" 00321213-xx

10

RxD1

See page 113

00321553-xx (Cable)

TRIG

X25

Z axis nom. values

8

2

+24V

X2tr

7

INDEX

1

wh

Light barrier "Z axis bottom" 00321524-xx

5

COUNT A

pk

1

Interm. distrib. board SP6-12 00321215-xx

LOGIC

See page 64

4

END SIGNAL

X8su

Power supply 00344771-xx

See page 67

3

I NOM

X19 6

Head board SP6-12 00321214-xx (bc)

+5V

SMP bus A32 (su)

2

V NOM

Conversion board gantry 00321190-xx X12ba (ba)

Machine controller M44 A1 (sa) 00320927-xx

21

Potential distributor +30V= bnbk

StP 002

wh GND StP 007

See page 71 02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

Z2-S20.DWG

SIEMENS SD EA

12-segment C&P head / Z axis, gantry 2

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

Z2-020101LD3

Sh. 1 1

Sh.

DP1-S20

12-segment Collect&Place head / DP-axis, gantry 1, SIPLACE 80S-20

2

X3sn 1

3

gn

3

SMP bus A32 (su)

9

RxD

See page 67

13

V NOM

END SIGNAL COUNT A COUNT B

15

Axis board 00314849-xx A7 (sn)

16

X2sn

17

X23

See page 64

DP axis nom. values

18

INDEX

19

TRIG

rd

20

TxD

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

TxD2

23

IREG

34

GND +5V +15V -15V

9

X4ta 1

See page 68

00321546-xx (Cable)

2 3 4 5

35

6

36

7

37

8 9 10 11

X3ta 2 3 5

14

6

4

9

13

-15V +15V +5V

See page 113

See page 111

Gantry conversion board 00321190-xx (aa)

X7aa 33

+5V

X5ac 33 Track A

X13ac

32

32 Track A

Track B

5

30

30 Track B

Track B

6

29

29 Track B

Track N

8

27

27 Track N

Track N

9

26

26 Track N

1

1

34

34

10

10

13

13

28

28

16

16

31

31

22

22

25

25

23

23

Tacho +

24

24

Tacho -

Incremental shaft encoder DP axis

X7

SP6-12 head board 00321214-xx (ac)

3

X2

7

rd

1

pk

10

wh

Track A

27

27

5

gn

Track B

25

25

9

ye

Track N

23

23

3

bn

U/2

22

22

2

bl

6

bk

4

whgn

+5V

Track A

Track B

6 8 9

1+4+7+17+20

13 14

GND +5V

See page 79 5

6

7

8

9

Servo ready

I²t

Ia monitor Sensor control stop

screen

V nom

X2vf 14 screen

4

Servo Enable Servo Enable (+15V)

13 Force Tacho-std 12 or f/V

3

screen

11 Analog GND

2

10 Servo GND

1

Servo unit 00321480-xx

Servo unit backplane DP axis gantry 1 A20 (vf) X1vf 00320854-xx

8

+24V

Track A

screen 1+4+7+17+20

12

X18aa 2

Track A

DP axis, axis tracks

X15

9 00321439-xx (Cable)

Axis rear panel gantry 1 A28 (ta) 00321037-xx

22

See page 64

X7ta

Cable 00321516-xx

21

RxD2

X6su X1sn

14

I NOM

Power supply 00344771-xx

GND

+5V

R

wh

+5V

22

Track A

1

X1sa X11su

R

X12aa 1

R

pk

R

X18 6

Track B

Machine controller M44 A1 (sa) 00320927-xx

Track N

See page 64

U/2

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams

-15V 00321544-xx (W2)

X3vf 2

T+

bn

1

T-

wh

X30aa 1

U/2 LED

GND

SP6-12 intermediate distribution board 00321215-xx

+5V

See page 115 -15V +15V X12ac 9

X3 bl

3

wh

4

bl

7

wh

6

bk

5

rd

4

2a X5

14a

2

10

4

M+

bn

5

2

2

8c

8

M+

gn

7

4

4

16c

3

M-

wh

6

3

3

8a

7

M-

ye

8

5

5

00321544-xx (W1-Cable)

dp motor +

1

bk

2

DP-motor 00330573-xx See page 133

dp motor -

2 6

00321555-xx (Cable)

7

rd

1

M

14c

12c

Interference suppression board

3

16a

X1

DP-axis servo amplifier A3, 00321734-xx TDS 120 / 1 D

8

T

2c

+15V

+LED

Track N

Key Key

6a 10c 12a 30a, c + 32a, c

See page 71

18a, c + 20a, c

X4vf 4

bnbk

26a, c + 28a, c

GND

3

wh

4c

-15V

2

pkgr

4a

+15V

1

pkbk

See page 26

X12

20 6

X1

+V MOT

Power supply A17 +/-15V 00302841-xx

22a, c + 24a, c

Potential distributor +30V= bnbk

StP 002

wh GND StP 007

See page 71 02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

DP1-S20.DWG

SIEMENS SD EA

12-segment C&P head / DP axis, gantry 1

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

DP1-020101LD3

Sh. 1 1

Sh.

DP2-S20

12-segment Collect&Place head / DP-axis, gantry 2, SIPLACE 80S-20

2

X3tr 1

3

gn

3

SMP bus A32 (su)

9

RxD

See page 67

13

V NOM

END SIGNAL COUNT A COUNT B

15

Axis board 00314849-xx A9 (tr)

16

X2tr

17

X25

See page 64

DP axis nom. values

18

INDEX

19

TRIG

rd

20

TxD

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8

TxD2

23

IREG

34

GND +5V +15V -15V

9

X4ud 1

See page 68

00321570-xx (Cable)

2 3 4 5

35

6

36

7

37

8 9 10 11

X3ud 2 3 5

14

6

4

9

13

-15V +15V +5V

See page 113

See page 111

Gantry conversion board 00321190-xx (ba)

X7ba 33

+5V

X5bc 33 Track A

X13bc

32

32 Track A

Track B

5

30

30 Track B

Track B

6

29

29 Track B

Track N

8

27

27 Track N

Track N

9

26

26 Track N

1

1

34

34

10

10

13

13

28

28

16

16

31

31

22

22

25

25

23

23

Tacho +

24

24

Tacho -

Incremental shaft encoder DP axis

X7

SP6-12 head board 00321214-xx (bc)

3

X2

7

rd

1

pk

10

wh

Track A

27

27

5

gn

Track B

25

25

9

ye

Track N

23

23

3

bn

U/2

22

22

2

bl

6

bk

4

whgn

+5V

Track A

Track B

6 8 9

1+4+7+17+20

13 14

GND +5V

See page 79 5

6

7

8

9

Servo ready

I²t

Ia monitor Sensor control stop

screen

V nom

X2vr 14 screen

4

Servo Enable Servo Enable (+15V)

13 Force Tacho-std 12 or f/V

3

screen

11 Analog GND

2

10 Servo GND

1

Servo unit 00321480-xx

Servo unit backplane DP axis gantry 2 A25 (vr) X1vr 00320854-xx

8

+24V

Track A

screen 1+4+7+17+20

12

X18ba 2

Track A

DP axis, axis tracks

X15

9 00321440-xx (Cable)

Axis rear panel gantry 2 A30 (ud) 00321037-xx

22

See page 64

X7ud

Cable 00321521-xx

21

RxD2

X8su X1tr

14

I NOM

Power supply 00344771-xx

GND

+5V

R

wh

+5V

23

Track A

1

X1sa X11su

R

X12ba 1

R

pk

R

X19 6

Track B

Machine controller M44 A1 (sa) 00320927-xx

Track N

See page 64

U/2

Control unit 00324087-xx

2 SIPLACE 80S-20 Detailed Circuit Diagrams

-15V 00321569-xx (W2)

X3vr 2

T+

bn

1

T-

wh

X30ba 1

U/2 LED

GND

SP6-12 intermediate distribution board 00321215-xx

+5V

See page 115 -15V +15V X12bc 9

X3 bl

3

wh

4

bl

7

wh

6

bk

5

rd

4

2a X5

14a

2

10

4

M+

bn

5

2

2

8c

8

M+

gn

7

4

4

16c

3

M-

wh

6

3

3

8a

7

M-

ye

8

5

5

00321569-xx (W1-Cable)

dp motor +

1

bk

2

DP-motor 00330573-xx See page 133

dp motor -

6

00321555-xx (Cable)

rd

2

7

1

M

14c

12c

Interference suppression board

3

16a

X1

DP-axis servo amplifier A8, 00321734-xx TDS 120 / 1 D

8

T

2c

+15V

+LED

Track N

Key Key

6a 10c 12a 30a, c + 32a, c

See page 71

18a, c + 20a, c

X4vr 4

bnbk

26a, c + 28a, c

GND

3

wh

4c

-15V

2

pkgr

4a

+15V

1

pkbk

See page 26

X12

24 10

X1

+V MOT

Power supply A17 +/-15V 00302841-xx

22a, c + 24a, c

Potential distributor +30V= bnbk

StP 002

wh GND StP 007

See page 71 02.

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

DP2-S20.DWG

SIEMENS SD EA

12-segment C&P head / DP axis, gantry 2

SMD Placement System SIPLACE 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

DP2-020101LD3

Sh. 1 1

Sh.

ZM1-S20

12-segment Collect&Place head / feed motors / CAN bus, gantry 1

2 SIPLACE 80S-20 Detailed Circuit Diagrams

24

See page 111 00321555-xx (Cable)

Conversion board gantry 00321190-xx (aa)

X31aa

X7aa

X5ac

wh

1

11

11

bn

2

12

12

SP 6-12 head board

3 gn

Terminal strip

X212

(lefthand side)

00321787-xx (Cable)

5

+24V

6

6

gy

ye

6

+24V

7

7

00344265-xx

pk

gy

7

+24V

8

8

pk

8

+24V

9

9

bl

9

14

14

rd

10

15

15

See page 83

See page 112

(ac)

gn

ye

4

00321214-xx

4

See page 113 +Vs

X19ac 82C55A J21

+24V

UDN2916B J37 1 PCx

21 2 24

5

00321213-xx OUT1A

1

OUT1B

2

OUT2A

3

OUT2B

4

1

Gantry 1: Jumper 1-2 Gantry 2: Jumper 2-3

12OR

2

JP1

4 5

7 8

X3aa

9

CAN bus

See page 62

X10su

X7sd

X1sd

CANH CANL GND RESET POWERFAIL +Vs INT

3

6

2

5

1

4

Jumper 2-3 Jumper 5-6 Loop (for add. CAN connections) Jumper 1-2 Jumper 4-5

14 CAN(OUT+) 7

24

24 CAN(in-)

6

15

15 CAN(OUT-)

bk

2

7

bn

3

2

wh

4

6

bk

5

8

pk

6

4

ye

7

9

gy

8

5

gn

9

82C250 J15 TxD RxD Ref

1

3

1

CAN bus

33

1

CANTX 13

4

CANRX0 19

5

PCA82C200 J32

Power supply 00344771-xx

See page 68

M44 machine controller A1 (sa)

See page 64

wh

2

3

gn

3

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8 9

9

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

+5V

GND

+24V -15V +15V +5V

+5V +24V +15V -15V

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Orig./Repl.f/Replaced by

X18ac 82C55A J21

8

ADx

ADx

PBx

21

P0.X

CANRX1 20

P4.5

P3.2 23

2 7

24

5

32

POWERFAIL

"Pickup" 00321213-xx

OUT1A

1

OUT1B

2

OUT2A

3

OUT2B

4

Key

6

M

5 6

+Vs

P3.3 24

7 +5V

CANRESET

LED

adjstmt. unit

UDN2916B J36 1

8

Lightbarrier for

9

"Pickup placement station"

10

X2ac 33

Output

+15V

+5V Output LED

31

CANINT

X17ac UDN2916B J35 1

X3ac

1

1

34

34

10

10

16

16

31

31

13

13

28

28

19

19

25

25

22

22

PAx

21 2 24

GND

5

dp axis adjstmt. unit 00321213-xx

OUT1A

1

OUT1B

2

OUT2A

3

OUT2B

4

M

5 6 +Vs

7 +5V

+5V +24V

8

Light barrier for

9

dp-station adjustment unit

10

+15V

+15V

+5V Output LED

-15V

00321554-xx (Cable)

Mat. no.: CAD file:

+15V

82C55A J21

00321439-xx (Cable)

02.

P4.6

25

31

X12aa

1

+5V

10

See page 112

X3aa

1

80C535 J30

P3.4

32

X1sa

pk

"reject station"

+5V

See page 112

X11su

6

3

9

26

P4.4

X2aa

8

+5V Light barrier for +5V

10

X18

2

6 7

P3.5

23 CAN(in+)

00321553-xx (Cable)

See page 64

SMP bus A32 (su)

See page 67

Communications assembly A13 (sd)

GND

End of loop

X27aa

1

CANADR JP2

X3ac

23

10

00321585-xx (Cable)

14

00321554-xx (Cable)

6

00324087-xx

Key

+Vs

R135

3

Control unit

M

5

X26aa

n.c.

"Reject" adjstmt. unit

ZM1-S20.DWG

SIEMENS SD EA

12-segment C&P head/adjustment drive motors, CAN bus, gantry 1 SIPLACE 80S20 Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

ZM1-020101LD3

Sh. 1 1

Sh.

ZM2-S20

12-segment Collect&Place head / feed motors / CAN bus, gantry 2

2 SIPLACE 80S-20 Detailed Circuit Diagrams

25

See page 111 00321555-xx (Cable)

Conversion board gantry 00321190-xx (ba)

X31ba

X7ba

X5bc

wh

1

11

11

bn

2

12

12

3

Terminal strip

X212

(lefthand side)

00321788-xx (Cable)

5

+24V

6

6

gy

ye

6

+24V

7

7

00344265-xx

pk

gy

7

+24V

8

8

pk

8

+24V

9

9

bl

9

14

14

rd

10

15

15

See page 83

See page 112

00321214-xx

gn

ye

4

SP 6-12 head board

4

gn

(bc) +Vs

X19bc

See page 113 82C55A J21

+24V

UDN2916B J37 1 PCx

21 2 24

5

00321213-xx OUT1A

1

OUT1B

2

OUT2A

3

OUT2B

4

1

Gantry 1: Jumper 1-2 Gantry 2: Jumper 2-3

12OR

2

JP1

4 5

7 8

X3ba

9

CAN bus

See page 62

X10su

X1sd

X6sd

CANH CANL GND RESET POWERFAIL +Vs INT

3

6

2

5

1

4

Jumper 2-3 Jumper 5-6 Loop (for add. CAN connections) Jumper 1-2 Jumper 4-5

14 CAN(OUT+) 7

24

24 CAN(in-)

6

15

15 CAN(OUT-)

bk

2

7

bn

3

2

wh

4

6

bk

5

8

pk

6

4

ye

7

9

gy

8

5

gn

9

82C250 J15 TxD RxD Ref

1

3

1

CAN bus

33

1

CANTX 13

4

CANRX0 19

5

PCA82C200 J32

Power supply 00344771-xx

See page 68

M44 machine controller A1 (sa)

See page 64

wh

2

3

gn

3

+24V

7

rd

4

-15V

5

gy

5

+15V

4

ye

6

+5V

2

bn

7

8

bl

8 9

9

Function status

18.03.02

Hi

Date

10.01.98

01.

Product status

18.03.02

Hi

Author

Hi

+5V

+24V

GND +5V

-15V +15V +5V

+24V +15V -15V

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Orig./Repl.f/Replaced by

X18bc 82C55A J21

8

ADx

ADx

PBx

21

P0.X

CANRX1 20

P4.5

P3.2 23

2 7

24

5

32

POWERFAIL

"Pickup" 00321213-xx

OUT1A

1

OUT1B

2

OUT2A

3

OUT2B

4

Key

6

M

5 6

+Vs

P3.3 24

7 +5V

CANRESET

LED

adjstmt. unit

UDN2916B J36 1

8

Lightbarrier for

9

"Pickup placement station"

10

X2bc 33

Output

+15V

+5V Output LED

31

CANINT

X17bc UDN2916B J35 1

X3bc

1

1

34

34

10

10

13

13

28

28

16

16

31

31

19

19

25

25

22

22

PAx

21 2 24

GND

5

dp axis adjstmt. unit 00321213-xx

OUT1A

1

OUT1B

2

OUT2A

3

OUT2B

4

M

5 6

+5V

+Vs

7 +5V

+24V

8

Light barrier for

9

dp-station adjustment unit

10

+15V

+15V

+5V Output LED

-15V

00321554-xx (Cable)

Mat. no.: CAD file:

+15V

82C55A J21

00321439-xx (Cable)

02.

P4.6

25

31

X12ba

1

+5V

10

See page 112

X3ba

1

80C535 J30

P3.4

32

X1sa

pk

"reject station"

+5V

See page 112

X11su

6

3

9

26

P4.4

X2ba

8

+5V Light barrier for +5V

10

X19

2

6 7

P3.5

23 CAN(in+)

00321553-xx (Cable)

See page 64

SMP bus A32 (su)

See page 67

Communications assembly A13 (sd)

GND

End of loop

X27ba

1

CANADR JP2

X3bc

23

10

00321586-xx (Cable)

14

00321554-xx (Cable)

6

00324087-xx

Key

+Vs

R135

3

Control unit

M

5

X26ba

n.c.

"Reject" adjstmt. unit

ZM2-S20.DWG

SIEMENS SD EA

12-segment C&P head/adjustment drive motors, CAN bus, gantry 2 SIPLACE 80S20 Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

ZM2-020101LD3

Sh. 1 1

Sh.

SERVS201

Power supply for servo amplifier, SIPLACE 80S-20

2 SIPLACE 80S-20 Detailed Circuit Diagrams See page 71

80S20:

Terminal strip righthand side

See page 54

To power supply unit 00321086-xx 11,4

00324356-W1

F4:2

X207 16

1,2

F4:2

See page 81

X207 15

17

(Cable) 3

00324356-W1

F5:2

See page 82

Servo unit

Terminal strip (lefthand side)

Terminal strip (righthand side)

00321480-xx

00344265-xx

00321510-xx

Potential distribution board

(Cable)

00324356-W1

See page 85

18

00300163-xx (Cable)

X2

00300398-xx

1,5mm²

1

1

15

2

13

6

14

V1:-

K2:14 F9:2

10

A4/X1:1

A4/X2:2

(Cable) 00324356-W1

9

A4/X1:5

00306880-xx

gn

+0/100V

vi

+0VDC/100VDC +0VDC/100VDC

Star point 009

pk

X7vm 3

3

4

vi

+0VDC/100VDC

1L+/5L+

wh

4

14

4

5

vi

+0VDC/100VDC

18

5

6

pk

70VDC

008 2L+

pk

X7vb 3

wh

4

pk

X7vn 3

wh

4

pk

X4vc 4

wh

3

pk

X4vo 4

wh

3

GND

brbk

X4vf 4

+30V

wh

3

GND

brbk

X4vr 4

+30V

wh

3

GND

brbk

X4vd 4

+30V

wh

3

GND

brbk

X4vp 4

+30V

wh

3

GND

00324359-W1 10mm²

00300164-xx (Cable)

GND

007 1L-

X3 +30VDC switched

003 7L+

+30VDC unswitched

002 6L+

1

1

gy

A4/X2:8

2

2

brbk

A3/X2:9

3

3

pk

X207:2

4

4

yebk

A4/X2:5

5

5

wh

GND 70V

A2/X2:5

6

6

wh

GND 10V

See page 84

+10VDC/70VDC +12VDC unswitched

001 2L+/5L+ 005 +12V 007 1L-

Backplane A18, x axis, gantry 1

GND

vi

(Cable)

X212:7

4

3

(Cable)

To terminal strip lefthand side

wh

2

(Cable)

00324356-W1

X7va 3

+0VDC/100VDC

19

19

bk

pk

vi

(Cable) 00324358-W1

See page 106

26

+0/100V

Backplane A23, x axis, gantry 2

GND

+0/100V

Backplane A19, y axis, gantry 1

GND

+0/100V

Backplane A24, y axis, gantry 2

GND

+10/70V

Backplane A22, star axis, gantry 1

GND

+10/70V

Backplane A27, star axis, gantry 2

1,0mm²

See page 84

Terminal strip lefthand side

X5ki U X5ki G

br + bk

X212 2

gy

1

wh

X211:1

See page 68

00300182-xx (Cable)

X4 bl

1

gy

rd

2

brbk

+30VDC switched +30VDC unswitched

3

wh + br

5

wh

GND

3

gr + pk

6

wh

GND

003 7L+ 002 6L+

00321426-xx (Cable) 00321113-xx

To power supply unit

bl + rd

10

whye + whgn

gn + ye bk

4

4

grbk

+5VDC

blbk

+24VDC

(Cable)

00321086-xx K1:43, K2:57

006 +5V

See page 126

Zur Conversion board Dual conveyor 00325581-xx

02.

Function status

01.08.01

Hi

Date

10.01.98

01.

Product status

01.08.01

Hi

Author

Hi

01.

Doc. status

01.08.01

Modified

Date

Hi

Check.

Name

Stand.

Mat. no.: CAD file: Orig./Repl.f/Replaced by

SERVS201.DWG

X14 1

gy

+30VDC switched

2

wh

GND

3

pkbk

+15VDC

4

grbk

+5VDC

5

wh

6

blbk

+24VDC

7

pk

+70VDC

8

wh

GND

9

brbk

GND

+30VDC unswitched

SIEMENS SD EA

Power supply for servo amplifier

Backplane A21 z axis, gantry 1

004 +24V

1,0mm²

See page 55

Status

3

Backplane A25 dp1 axis, gantry 2

007 1L-

To control unit X17:1 + 2

Backplane A20 dp1 axis, gantry 1

Backplane A26 z axis, gantry 2

003 7L+ 007 1LX12:4 006 +5V 007 1L004 +24V 008 2L+ 007 1L002 6L+

Servo unit See page 77

SMD Placement System SIPLACE 80S20

anti-crash board, SIPLACE 80S20 Stromlaufplan/Circuit diagram

SVS20-020101LD3

Sh. 1 2

Sh.

SERVS202

Power supply for servo amplifier, SIPLACE 80S-20

2 SIPLACE 80S-20 Detailed Circuit Diagrams

pkbk

X6va 2

+15V

pkgr

1

-15V

Power supply

pkbk

X6vm 2

+15V

+/-15V A17

pkgr

1

-15V

4

pkbk

X6vb 2

+15V

18

pkgr

1

-15V

8

pkbk

X6vn 2

+15V

22

pkgr

1

-15V

6

pkbk

X4vc 1

+15V

20

pkgr

2

-15V

10

pkbk

X4vo 1

+15V

24

pkgr

2

-15V

pkbk

X4vf 1

+15V

pkgr

2

-15V

pkbk

X4vr 1

+15V

pkgr

2

-15V

To star point 006

pkbk

X4vd 1

+15V

To pin 18 of power supply unit A17

pkgr

2

-15V

pkbk

X4vp 1

+15V

pkgr

2

-15V

Potential distribution board 00300398-xx Starpoint 002, 6L+ 30V unswitched

X12

X12 32

+30V

Starpoint 007 1L-, GND

5,6

30

GND

16

To terminal strip righthand side

Backplane A18, x axis, gantry 1

See page 74

See page 106

X3 2

27

Backplane A23, x axis, gantry 2

Backplane A19, y axis, gantry 1

Backplane A24, y axis, gantry 2

C0510

X207:19 See page 81

X11g 1

Anti-crash board 00322100-xx A15 See page 77

+15V

pkbk

2

+24V

blbk

3

GND

wh

4

+5V

grbk

5

-15V

pkgr

To pin 4 of power supply unit A17

Backplane A22, star axis, gantry 1

Backplane A27, star axis, gantry 2

Backplane A20, dp1 axis, gantry 1

Backplane A25, dp1 axis, gantry 2

To star point 004 To star point 007

Backplane A21, z axis, gantry 1

Backplane A26, z axis, gantry 2

Servo unit See page 77

02.

Function status

01.08.01

Hi

Date

10.01.98

01.

Product status

01.08.01

Hi

Author

Hi

01.

Doc. status

01.08.01

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

SERVS202.DWG

SIEMENS SD EA

Servo amplifier power supply

SMD Placement System SIPLACE 80S20

anti-crash board, SIPLACE 80S20 Stromlaufplan/Circuit diagram

SVS20-020101LD3

Sh. 2 2

Sh.

LP1-S20

PCB conveyor 1 + 2, power supply

2 SIPLACE 80S-20 Detailed Circuit Diagrams

See page 88

Control unit - single conveyor 00331465-xx or Control unit - dual conveyor 00327615-xx

See page 94

X5c

X1c 1

21b

2

21a

3

22b

4

22a

wh

5

23b

pk

6

23a

gn

7

24b

8

24a

Not used Not used Key

bn gn

See page 126

See page 77

ye pk

Conversion board 'dual conveyor' 00325581-xx

Servo unit 00321480-xx

6-channel Half-bridge board 00325460-xx

Not used +5V GND

See page 124

30V switched Key

Backplane, lifting table, width adjustment

X5b wh

28

X2b

PCB conveyor 2 (Option) 00325580-xx

1

Spare

3

70V switched

24a/c, 26a/c

4

30V switched

28a/c

5

30V unswitched

32a/c

2

GND

22a/c

J1

X1

X14 +30VDC switched

1

ye

bl

7

GND

2

wh

pk

6

3

+15VDC

70V switched

5

gn

2

bn

ye

3

gn

bn

gn

3

30V unswitched

4

ye

6

bl

bn

2

GND

5

gy

7

gy

wh

1

6

pk

7

bl

+24VDC +70VDC switched

8 9

+30VDC unswitched

wh

30V switched

5

GND

1

4

pk

GND

+24VDC

ye

4

+5VDC

00326070-xx (Cable)

gy

bn

X2 +5VDC

GND

gn

+24VDC

Backplane, lifting table, width adjustment

X5a

X25/27/29/31/33/35/37/39/ 41/43/45/47/49/51/53/55 (Conveyor 2)

00326063-xx (Cable)

gy

1

Spare

3

70V switched

24a/c, 26a/c

4

30V switched

28a/c

5

30V unswitched

32a/c

2

GND

22a/c

X5d gy

1

bl

2 3 4

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP1-S20.DWG

X2a

PCB conveyor 1 00325580-xx

SIEMENS SD EA

PCB conveyor 1 + 2

M Fan unit E1

SMD Placement System SIPLACE 80S20

Power supply Stromlaufplan/Circuit diagram

LP1-020101LD3

Sheet

1 1 Sh.

LP2-S20

PCB conveyor 1, conveyor motor control

2 SIPLACE 80S-20 Detailed Circuit Diagrams

See page 64

See page 126

See page 85

Control unit 00324087-xx

Terminal panel, left-hand side 00344265-xx

I/O boards X2se 11

Port A1.6

00321497-xx (Cable)

A1

X1ka 11

Conversion board 'dual conveyor' 00325581-xx

X2ka 7

00326068-xx (Cable)

Valve 'Extend stopper 1'

pk

X13 6

X42

GND

X4se 10

Port E1.5

00321499-xx (Cable)

A1

X1kb 10

X2kb 6

00326069-xx (Cable)

Sensor switch 'Stopper 1 retracted'

pk

X12 6

GND

Port E4.6

00321504-xx (Cable)

A4

X2kg 11

X6kg 7

00326069-xx rd-bl (Cable)

Sonar switch 'output conveyor 1'

GND

Port E3.6

00321503-xx (Cable)

A3

X1kf 11

X2kf 7

00326069-xx (Cable)

Sonar switch 'center conveyor 1'

8

GND

Port E4.4

00321504-xx (Cable)

A4

X2kg 9

X6kg 5

00326069-xx (Cable)

Sonar switch 'input conveyor 1'

Control unit single conveyor 00331465-xx Control unit dual conveyor 00327615-xx

See page 126

Conversion board dual conveyor 00325581-xx

X2sf +30VDC switched GND Port A3.2 Port A3.3 Port A3.4 Port A3.5 Port A3.6 Port A3.7

X3'

00329283-xx (Cable)

1,2,3,4

1,2,3,4

13,14

13,14

13,14

7

7

7

X6

00331297-xx (Cable)

X1c

1,2,3,4,16,17,18

+30VDC switched

13,14,23,24

GND Center conv. 1 'slow'

5

5

1 3

7b/a,12b/a

27a

4

10

3b

28b

5

11

Center conv. 1 'fast'

6

6

3a

28a

6

7

7

4b

29b

7

10

10

10

Output conv. 1 'fast'

8

8

4a

29a

8

11

11

11

Input conv. 1 'slow'

9

9

5b

30b

9

12

12

12

Input conv. 1 'fast'

10

10

5a

30a

10

32b

13

32a

14

Date

18.03.02

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP2-S20.DWG

SIEMENS SD EA

bk

A1

bn

bn

+

6

bl

bl

-

2

bk

3

bn

6

bl

2

bk

3

bn

6

bl

2

bk

3

bn

6

bl

Sensor switch, stopper 1 00326025-xx

00327657-xx (Cable)

Sonar switch, output conveyor 1 00326024-xx

00327656-xx (Cable)

Sonar switch, center conveyor 1 00326023-xx

00327655-xx (Cable)

Sonar switch, input conveyor 1 00326022-xx

+br

7 +30VDC switched

Center conveyor 1

Conveyor motor, output conveyor 1 00326030-xx

-wh

X7

27b

Output conv. 1 'slow'

Hi

00326067-xx (Cable)

26b

9

Hi

bk

3

2

1a/b,2a/b,8a,9a/b

8

18.03.02

2

6 X4c

9

18.03.02

-wh

X22

8

Product status

+24VDC

See page 124

8

Function status

bl

Valve, stopper 1 00326026-xx

See page 94

9

01.

10

GND

X1c X2c

6

X34 vio

See page 88

6-channel halfbridge board 00325460-xx

X3

1,2,3,4

02.

Status

00321501-xx (Cable)

+br

X36 rd

+24VDC

X5sf 9

bk

X38 12 +24VDC

X4sf 11

2

X40

+24VDC

X5sf 11

29

X1:4

X20

9

+br

2

-wh

6

12

Conveyor motor, center conveyor 1 00326031-xx

13 Output conveyor 1

14

X18

15 Input conveyor 1

PCB conveyor 1

2

+br

16

Conveyor motor, input conveyor 1 00326032-xx

19 GND

20

GND

6

-wh

SMD Placement System SIPLACE 80S20

Conveyor motors control Stromlaufplan/Circuit diagram

LP2-020101LD3

Sheet

1 1 Sh.

LP3-S20

PCB conveyor 1, lifting table control

2 SIPLACE 80S-20 Detailed Circuit Diagrams

30

See page 126

Conversion board 'dual conveyor' 00325581-xx

Sensor switch, lifting table 1 bottom 00326021-xx

X28

See page 88

Control unit - single conveyor 00331465-xx Control unit - dual conveyor 00327615-xx

See page 94

+24VDC GND

Terminal panel left-hand side 00344265-xx

I/O cards

6

Port A1.1

Port E1.0

6

ye

6

2

gy

00321499-xx (Cable)

Port E1.1

1

6

12

A1

bn

bn

+

6

bl

bl

-

Function status

18.03.02

Hi

Date

18.03.02 29.01.01

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Sensor switch, lifting table 1 top 00326020-xx

X26

X8 10

12

bk

3

+24VDC GND

2

bk

bk

A1

3

bn

bn

+

6

bl

bl

-

X2ka

X13 4

Lifting table 1 up conveyor 1 Lifting table 1 down conveyor 1

X2kb 1

wh

2

bn

5

X12 1

End signal Lifting table 1 top End signal Lifting table 1 bottom

2

X8 3

Backplane Dual stepping motor board 00325580-xx

Motor lifting table 1 00326034-01

X3a

X1a 3

Lifting table 1 up

13c

4

4

Lifting table 1 down

14a

5

5

Lifting table 1 fast/slow

14c

19

19

End signal, lifting table 1 bottom

22a

20

20

End signal, lifting table 1 top

22c

Stroke 1 A-

X2a 4a,4c

1

wh

Stroke 1 A+

6a,6c

2

bn

Stroke 1 B-

8a,8c

3

Stroke 1 B+

10a,10c

4

X4a

X9

X14

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP3-S20.DWG

SIEMENS SD EA

PCB conveyor 1

+ -

or

+

orwh

-

bn

5

Stroke 1 A+

wh

6

Stroke 1 A-

2

gn

ye

7

Stroke 1 B+

3

rd

+

ye

gn

8

Stroke 1 B-

4

rdwh

-

ye

+

yewh

-

A

A

M B

B

SMD Placement System SIPLACE 80S20

Lifting table control Stromlaufplan/Circuit diagram

bn brwh

1

00326069-xx (Cable)

02.

Status

Conversion board 'Dual conveyor' 00325581-xx

00326068-xx (Cable)

X1ka 5

X1kb 5

X4se 5

18a

X3a 10

bk

See page 126

A1

00321497-xx (Cable)

X2se 5

Sensor switch Lifting table top

X1a 17a

00326061-xx (Cable)

Control unit 00324087-xx

Port A1.0

Sensor switch Lifting table bottom

00326064-xx (Cable)

See page 85

00326064-xx (Cable)

See page 64

Backplane Dual stepping motor board 00325580-xx

Dual stepping motor board 00325579-xx

See page 125

2

LP3-020101LD3

Sheet

1 1 Sh.

LP4-S20

PCB conveyor 1, width adjustment

2 SIPLACE 80S-20 Detailed Circuit Diagrams

31

See page 126

Limit switch width adjustment 1 narrower 00326019-xx

Conversion board 'dual conveyor' 00325581-xx See page 88

Control unit - single conveyor 00331465-xx Control unit - dual conveyor 00327615-xx

See page 94

X32

+24VDC

Port A4.4

X3sf 9

Port A4.5 Port A4.6

See page 126

Terminal panel left-hand side 00344265-xx

Conversion board 'Dual conveyor' 00325581-xx

00326068-xx (Cable)

A4 X1kg

X5kg

9

5

wh

10

10

6

bn

11

11

7

gn

Motor, width adjustment fast, conveyor 1 Motor, width adjustment narrower, conveyor 1

X13 1

X8 6

X1a 17c

End position: width adjustment 1 wider

18c

00326064-xx (Cable)

End position: width adjustment 1 narrower

X3a 11

3

wh

X30

Port E1.3

9

4

ye

9

5

gy

00321499-xx (Cable)

Port E1.4

X1kb 8

+24VDC

wh

3

X16

X3a

Width 1 A+

X2a 14a/c

X1a Width adjstm. 1 fast

15a

X4a 5

gy

X9 rd

1

Width 1 A+

1

bn

+

2

brwh

-

3

or

+

4

orwh

-

5

rd

+

2

8

Width adjstm. 1 wider

16a

Width 1 A-

6

pk

bl

2

Width 1 A-

6

rdwh

-

3

9

9

Width adjstm. 1 narrower

16c

Width 1 B+

18a/c

7

bl

pk

3

Width 1 B+

7

ye

+

17

17

End pos., width adjstm. 1

21a

Width 1 B-

20a/c

8

rd

gy

4

Width 1 B-

8

yewh

-

X12 4

End signal: width adjstm. conveyor 1

5

bk

bk

A1

+24VDC

3

bn

bn

+

GND

6

bl

bl

-

A

A

M B

B

Motor width adjustment 1 00326033-xx

X24 2

4

wh

15a/c

Sensor switch: position width adjstm., conveyor 1

1

2

gn

Sensor switch, Position width adjustment 1 00326017-xx

00326069-xx (Cable)

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

X2kb

4

bn

gn

2

13

8

Motor, width adjustment wider, conveyor 1

1

2

gn wh

A1 X4se 8

bn

Limit switch width adjustment 1 wider 00326018-xx

Backplane Dual stepping motor board 00325580-xx

6

gn

X8 11

13

00326061-xx (Cable)

I/O cards

00321502-xx (Cable)

Control unit 00324087-xx

See page 85

00326064-xx (Cable)

See page 64

Backplane Dual stepping motor board 00325580-xx

Dual stepping motor board 00325579-xx

See page 125

2

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP4-S20.DWG

SIEMENS SD EA

PCB conveyor 1

SMD Placement System SIPLACE 80S20

Width adjustment Stromlaufplan/Circuit diagram

LP4-020101LD3

Sheet 1 1 Sh.

LP5-S20

Ceramic substrate centering

2 SIPLACE 80S-20 Detailed Circuit Diagrams

See page 64

See page 85

Control unit 00324087-xx

Terminal panel left-hand side 00344265-xx

32

See page 126

Conversion board 'dual conveyor' 00325581-xx

A1 X4se 12

Port E1.7

00321499-xx (Cable)

X1kb 12

X2kb 8

00326069-xx (Cable)

X46

X12 bl

7

Sensor switch Ceramic substrate centering 1

+24VDC GND

2

bk

bk

A1

3

bn

bn

+

6

bl

bl

-

B1 Sensor switch Ceramic substrate centering 1

00326028-xx

A1 X2se 12

Port A1.7

00321497-xx (Cable)

X1ka 12

X2ka 8

00326068-xx (Cable)

7

Valve, ceramic substrate centering 1

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP5-S20.DWG

SIEMENS SD EA

X40

X48

X13 bl

GND

PCB conveyor 1 Ceramic substrate centering Stromlaufplan/Circuit diagram

2

bn

6

bk

00326029-xx (Cable)

bn

1

wh

2

Valve Ceramic substrate centering 1

SMD Placement System SIPLACE 80S20

LP5-020101LD3

Sheet

1 1 Sh.

LP6-S20

PCB conveyor 2, conveyor motor control

2 SIPLACE 80S-20 Detailed Circuit Diagrams

See page 64

See page 126

See page 85

Control unit 00324087-xx

Terminal panel, left-hand side 00344265-xx

I/O boards X2se 10

Port A1.5

00321497-xx (Cable)

A1

X1ka 10

Conversion board 'dual conveyor' 00325581-xx

X2ka 6

00326068-xx (Cable)

Valve 'Extend stopper 2'

gr-pk

X13 11

X43

GND

X4se 7

Port E1.2

00321499-xx (Cable)

A1

X1kb 7

X2kb 3

00326069-xx (Cable)

Sensor switch 'Stopper 2 retracted'

gn

X12 3

GND

Port E4.7

00321504-xx (Cable)

A4

X2kg 11

X6kg 8

00326069-xx wh-gn (Cable)

Sonar switch 'output conveyor 2'

GND

Port E3.7

00321503-xx (Cable)

A3

X1kf 12

X2kf 8

00326069-xx (Cable)

Sonar switch 'center conveyor 2'

9

GND

Port E4.5

00321504-xx (Cable)

A4

X2kg 10

X6kg 6

00326069-xx (Cable)

Sonar switch 'input conveyor 2'

+br

6

bl

-wh

2

bk

bk

A1

3

bn

bn

+

6

bl

bl

-

2

bk

3

bn

6

bl

X37 bk

+24VDC

X5sf 10

bk

X39 13 +24VDC

X4sf 12

2

2

bk

3

bn

6

bl

X35 gr-pk

Valve, stopper 2 00326045-xx

X41

+24VDC

X5sf 12

33

11 +24VDC GND

2

bk

3

bn

6

bl

Sensor switch, stopper 2 00326044-xx

00327660-xx (Cable)

Sonar switch, output conveyor 2 00326043-xx

00327659-xx (Cable)

Sonar switch, center conveyor 2 00326042-xx

00327658-xx (Cable)

Sonar switch, input conveyor 2 00326041-xx

See page 94

Control unit dual conveyor 00327615-xx

See page 126

X2sg +24VDC GND Port A5.2 Port A5.3 Port A5.4 Port A5.5 Port A5.6 Port A5.7

00321505-xx (Cable)

X5'

00329285-xx (Cable)

Conversion board dual conveyor 00325581-xx X5

1,2,3,4

1,2,3,4

1,2,3,4

13,14

13,14

13,14

7

7

7

X1c

X6 +30VDC switched

+24VDC

X23

00331297-xx (Cable)

26b,27b/a X2c

1,2,3,4,16,17,18 13,14,23,24

GND Center conv. 2 'slow'

11

11

X1c

+br

2

00326067-xx (Cable)

X7

+30VDC switched

7,9,10

X4c 1,3,4

31b

11

1a/b,2a/b,8a,9a/b

31a

12

7b/a,12b/a

32b/a

13,14

GND

X21

18 19,20

-wh

6 X1:4

17 Center conveyor 2

Conveyor motor, output conveyor 2 00326054-xx

+br

2 GND

Conveyor motor, center conveyor 2 00326053-xx

6b

8

8

8

Center conv. 2 'fast'

12

12

6a

9

9

9

Output conv. 2 'slow'

19

19

10b

17b

1

10

10

10

Output conv. 2 'fast'

20

20

10a

17a

2

11

11

11

Input conv. 2 'slow'

21

21

11b

18b

3

12

12

12

Input conv. 2 'fast'

22

22

11a

18a

4

-wh

6

X3c 1 Output conveyor 2

2 3

Input conveyor 2

6-channel halfbridge board 00325460-xx

X19 2

+br

4

6

Conveyor motor, input conveyor 2 00326052-xx

-wh

See page 124

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP6-S20.DWG

SIEMENS SD EA

PCB conveyor 2

SMD Placement System SIPLACE 80S20

Conveyor motors control Stromlaufplan/Circuit diagram

LP6-020101LD3

Sheet 1 1 Sh.

LP7-S20

PCB conveyor 2, lifting table control

2 SIPLACE 80S-20 Detailed Circuit Diagrams

34

See page 126

Conversion board 'dual conveyor' 00325581-xx

Sensor switch, lifting table 2 bottom 00326039-xx

X29

See page 94

See page 125

+24VDC GND

Backplane Dual stepping motor board 00325580-xx

Dual stepping motor board 00325579-xx

See page 64

Sensor switch Lifting table bottom

Control unit 00324087-xx

Sensor switch Lifting table top

X1b 17a 18a

00326065-xx (Cable)

Control unit dual conveyor 00327615-xx

X3b 10

12

Port E5.0

6

6

5

6

6

X5 5 6

End signal Lifting table 2 top End signal Lifting table 2 bottom

X10 3

X3b 3

4

4

5

5

5

19

6

20

X4

A1

bn

bn

+

6

bl

bl

-

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP7-S20.DWG

Sensor switch, lifting table 2 top 00326038-xx

2

bk

bk

A1

3

bn

bn

+

6

bl

bl

-

Lifting table 2 up

Motor lifting table 2 00326058-01 X1b 13c

Lifting table 2 down

14a

Lifting table 2 fast/slow

14c

19

End signal, lifting table 2 bottom

22a

20

End signal, lifting table 2 top

22c

Stroke 2 A-

X2b 4a,4c

1

wh

Stroke 2 A+

6a,6c

2

bn

Stroke 2 B-

8a,8c

3

Stroke 2 B+

10a,10c

4

X4b

X11

X15

SIEMENS SD EA

PCB conveyor 2

+ -

or

+

orwh

-

bn

5

Stroke 2 A+

wh

6

Stroke 2 A-

2

gn

ye

7

Stroke 2 B+

3

rd

+

ye

gn

8

Stroke 2 B-

4

rdwh

-

ye

+

yewh

-

A

A

M B

B

SMD Placement System SIPLACE 80S20

Lifting table control Stromlaufplan/Circuit diagram

bn brwh

1

00329284-xx (Cable)

02.

Status

Lifting table 2 up conveyor 2 Lifting table 2 down conveyor 2

X4'

X4sg 5

00321507-xx (Cable)

Port E5.1

X5' 5

bk

3

Backplane Dual stepping motor board 00325580-xx

00326062-xx (Cable)

Port A5.1

X2sg 5

00321505-xx (Cable)

Port A5.0

Conversion board 'Dual conveyor' 00325581-xx

00329285-xx (Cable)

00326065-xx (Cable)

I/O cards

+24VDC GND

See page 126

bk

X27

X10 10

12

2

LP7-020101LD3

Sheet

1 1 Sh.

LP8-S20

PCB conveyor 2, width adjustment

2 SIPLACE 80S-20 Detailed Circuit Diagrams

35

See page 126

Limit switch width adjustment 2 narrower 00326037-xx

Conversion board 'dual conveyor' 00325581-xx X33

See page 125

See page 126

I/O cards Port A6.4

X3sg 9

Port A6.5 Port A6.6

Port E5.3

00321506-xx (Cable)

Control unit 00324087-xx

Terminal panel left-hand side 00344265-xx

Conversion board 'Dual conveyor' 00325581-xx

A6 X1ki

X5ki

9

5

10

6

bk

11

11

7

vi

X4' 8

9

9

00321507-xx (Cable)

Motor, width adjustment fast, conveyor 2 Motor, width adjustment narrower, conveyor 2

X13 8

X10 6

End signal: width adjstm. conveyor 2

X1b 17c

End position: width adjustment 1 wider

18c

X3b 11

wh

X10 11

13

X31

+24VDC

bn

gn

2

13

wh

3

wh

Width 1 A+

X2b 14a/c

X1b Width adjstm. 2 fast

15a

X4b 5

gy

X11 rd

1

Width 1 A+

1

bn

+

2

brwh

-

3

or

+

4

orwh

-

5

rd

+

9

8

Width adjstm. 2 wider

16a

Width 1 A-

6

pk

bl

2

Width 1 A-

6

rdwh

-

9

9

Width adjstm. 2 narrower

16c

Width 1 B+

18a/c

7

bl

pk

3

Width 1 B+

7

ye

+

17

17

End pos., width adjstm. 2

21a

Width 1 B-

20a/c

8

rd

gy

4

Width 1 B-

8

yewh

-

bk

bk

A1

+24VDC

3

bn

bn

+

GND

6

bl

bl

-

A

A

M B

B

Motor width adjustment 2 00326056-xx

X25 9

4

X17

X3b

2

1

2

gn

10

8

4

wh

15a/c

X4

1

2

gn

Limit switch width adjustment 2 wider 00326036-xx

Backplane Dual stepping motor board 00325580-xx

6

3

bn

8

Motor, width adjustment wider, conveyor 2

Sensor switch: position width adjstm., conveyor 2

End position: width adjustment 1 narrower

gn

Sensor switch, Position width adjustment 2 00326035-xx

00329284-xx (Cable)

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

rd

10

X4sg 8

Port E5.4

00326068-xx (Cable)

Backplane Dual stepping motor board 00325580-xx

Dual stepping motor board 00325579-xx

00326062-xx (Cable)

See page 85

See page 64

00326065-xx (Cable)

Control unit dual conveyor 00327615-xx

+24VDC

00326065-xx (Cable)

See page 94

2

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP8-S20.DWG

SIEMENS SD EA

PCB conveyor 2

SMD Placement System SIPLACE 80S20

Width adjustment Stromlaufplan/Circuit diagram

LP8-020101LD3

Sheet 1 1 Sh.

LP9-S20

PCB conveyor 2, ceramic substrate centering

2 SIPLACE 80S-20 Detailed Circuit Diagrams

See page 64

See page 126

Control unit 00324087-xx

Conversion board 'dual conveyor' 00325581-xx

X4sg 12

Port E5.7

00321507-xx (Cable)

00329284-xx (Cable)

X4' 12

X47

X4 bl

12

Sensor switch Ceramic substrate centering 2

+24VDC GND

2

bk

bk

A1

3

bn

bn

+

6

bl

bl

-

36

B1 Sensor switch Ceramic substrate centering 2

00326049-xx

A6 X3sg 12

Port A6.7

00321506-xx (Cable)

X1ki 12

X5ki 8

00326068-xx (Cable)

rd-bl

Valve, ceramic substrate centering 2

X40

X49

X13 12 GND

2

bn

6

bk

00326051-xx (Cable)

bn

1

wh

2

Valve Ceramic substrate centering 2

Terminal panel left-hand side 00344265-xx See page 85

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

LP9-S20.DWG

SIEMENS SD EA

PCB conveyor 2 Ceramic substrate centering Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

LP9-020101LD3

Sheet

1 1 Sh.

BT1-S20

Component table, mobile, right-hand side

2 SIPLACE 80S-20 Detailed Circuit Diagrams See page 121

See page 64

Control unit 00324087-xx

Interface for comp.-handling (righthand side) 00322064-xx

Communications assembly 00326142-xx See page 127 TxD RxD GND

00321429-xx (Cable)

X3sd 2

bn

3

gn

5

wh

V-24

X37b

2a

bn

RxD

3a

gn

brrd&whbk

1

bn

4a

TxD

4a

ye

brbl&whrd

2

5a

gr&pk

pkbr

3

6a

bl

whbl

4

7a

rd&bk

whpk

5

1b

vi

2b

grpk

3b

rdbl

4b

whgn

5b

brgn

6b

B C

Y6 Y7 GE GND (30V)

See page 85

Terminal panel, lefthand side 00344265-xx

to tape cutter, mechanically operated

+30VDC Limit switch, lefthand side Limit switch, righthand side M+

X37b bn

1a

lbr

2a

Conversion board, comp. table 00323584-xx

X21dp

A1

GND (5V)

X21:C1

TxD

+30VDC

M-

X9do

X21:A2

M+ Limit switch, lefthand side Limit switch, righthand side +30VDC

to tape cutter, mechanically operated

+30VDC GND

A17/A18/B17/B18/C17/C18

+30VDC

A15/A16/B14/B15/C14/C15

GND 24VAC

A19/B18/B19/C18

24VAC

C32

whgr

2

vi

3

whye

grpk

4

7b

yebr

rdbl

5

1c

whgr

whgn

6

3c

whpk

brgn

7

4c

pkbr

whye

8

5c

whbl

yebr

9

6c

brbl&whrd

gr&pk

13

7c

brrd&whbk

bl

14

GND (5V) GND (30V)

5 Output 1

6

Output 2

7

1

GND Input 1

X1do +30VDC

B to tape cutter, pneumatically or mechanically operated

C Y5 Y6

GND

X23dp

1

28VAC

2

8VAC

3

0V

4

8VAC

5

28VAC

Y7

X21:B3 X21:A3

+5VDC

5 Output 1

6

Output 2

7

1

GND Input 1

+5VDC

X21:C19

+30VDC

24VAC X21:C20 X21:B20

Input 2

5 6

Output 2

7

X2dp 1

GND 5

See page 82

11

Terminal panel, righthand side 00321510-xx

bn 4 X206 L3 N

bl

PE

gnye

00322068-xx (Cable)

230V 115V

X36b

X36b bn

28V/3A

230V

bn

L3

bl gnye

bn

N

bl

PE

gnye

3

00300379-xx (Cable)

bl

+5%

2

0V

1

-5%

10

5

8V/2A

9

0V

8

3

8V/2A

7

2

28V/3A

6

4

X22dp 1 00301069-xx (Cable)

1

X21:C30 28VAC

2

2

8VAC

3

3

0V

4

4

8VAC

5

28VAC

5

Input 1

X21:B30

Input 2

X21:A31

Output 1

6

Output 2

7

1 X1dp

Transformer cover

PE

X21:A32

1 Input 1

Input 2

gnye

X21:B32

gnye

4 5

24VAC X21:C32

2 3

+30VDC X21:C31

1.5mm²

4 5

24VAC X21:B31

2 3

+30VDC

GND gnye

4

Output 1

F1 = 3.15 AT at 230VAC F1 = 6.3 AT at 115VAC

F1

2 3

+30VDC

2c

4

X10dp

X21:A20

GE

2 3

Input 2

24VAC

A

4

X19dp

X21:B2

+24VAC

2 3

Input 2

+30VDC

1

1a EMERGENCY-STOP loop

X21:C1

X21:C2

X7do rd&bk

00328753-xx (Cable)

Input 1

24VAC M-

X20dp 1

GND

RxD

X21:A1

GND (5V)

Y5

lbr

4

3a

to tape cutter, pneumatically or mechanically operated

25

ye

2a

A

00322070-xx (Cable)

6

gn

GND (5V)

bn

gn

wh

+30VDC

X211

3

X2do

X37b

+5VDC

7

bn

See page 123

Control board, component table 00323583-xx

X4do

37

Output 1

6

Output 2

7

1.5mm²

to table crosshead

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

BT1-S20.DWG

SIEMENS SD EA

Component table, mobile, righthand side Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

BT1-020101LD3

Sh. 1 1

Sh.

BT2-S20

Component table, mobile, left-hand side

2 SIPLACE 80S-20 Detailed Circuit Diagrams See page 121

See page 64

Control unit 00324087-xx

Interface for comp.-handling (lefthand side) 00322063-xx

Communications assembly 00326142-xx See page 127 TxD RxD GND

00321428-xx (Cable)

X5sd 2

bn

3

gn

5

wh

V-24

X37a

2a

bn

RxD

3a

gn

brrd&whbk

1

bn

4a

TxD

4a

ye

brbl&whrd

2

5a

gr&pk

pkbr

3

6a

bl

whbl

4

7a

rd&bk

whpk

5

1b

vi

2b

grpk

3b

rdbl

4b

whgn

5b

brgn

6b

B C

Y6 Y7 GE GND (30V)

See page 85

Terminal panel, lefthand side 00344265-xx

to tape cutter, mechanically operated

+30VDC Limit switch, lefthand side Limit switch, righthand side M+

X37a bn

1a

lbr

2a

Conversion board, comp. table 00323584-xx

X21dp

A1

GND (5V)

X21:C1

TxD

+30VDC

M-

X9do

X21:A2

M+ Limit switch, lefthand side Limit switch, righthand side +30VDC

to tape cutter, mechanically operated

+30VDC GND

A17/A18/B17/B18/C17/C18

+30VDC

A15/A16/B14/B15/C14/C15

GND 24VAC

A19/B18/B19/C18

24VAC

C32

whgr

2

vi

3

whye

grpk

4

7b

yebr

rdbl

5

1c

whgr

whgn

6

3c

whpk

brgn

7

4c

pkbr

whye

8

5c

whbl

yebr

9

6c

brbl&whrd

gr&pk

13

7c

brrd&whbk

bl

14

GND (5V) GND (30V)

5 Output 1

6

Output 2

7

1

GND Input 1

X1do +30VDC

B to tape cutter, pneumatically or mechanically operated

C Y5 Y6

GND

X23dp

1

28VAC

2

8VAC

3

0V

4

8VAC

5

28VAC

Y7

X21:B3 X21:A3

+5VDC

5 Output 1

6

Output 2

7

1

GND Input 1

+5VDC

X21:C19

+30VDC

24VAC X21:C20 X21:B20

Input 2

5 6

Output 2

7

X2dp 1

GND 5

See page 82

11

Terminal panel, righthand side 00321510-xx

bn 4 X206 L2 N

bl

PE

gnye

00322067-xx (Cable)

230V 115V

X36a

X36a bn

28V/3A

230V

bn

L2

bl gnye

bn

N

bl

PE

gnye

3

00300379-xx (Cable)

bl

+5%

2

0V

1

-5%

10

5

8V/2A

9

0V

8

3

8V/2A

7

2

28V/3A

6

4

X22dp 1 00301069-xx (Cable)

1

X21:C30 28VAC

2

2

8VAC

3

3

0V

4

4

8VAC

5

28VAC

5

Input 1

X21:B30

Input 2

X21:A31

Output 1

6

Output 2

7

1 X1dp

Transformer cover

PE

X21:A32

1 Input 1

Input 2

gnye

X21:B32

gnye

4 5

24VAC X21:C32

2 3

+30VDC X21:C31

1,5mm²

4 5

24VAC X21:B31

2 3

+30VDC

GND gnye

4

Output 1

F1 = 3.15 AT at 230VAC F1 = 6.3 AT at 115VAC

F1

2 3

+30VDC

2c

4

X10dp

X21:A20

GE

2 3

Input 2

24VAC

A

4

X19dp

X21:B2

+24VAC

2 3

Input 2

+30VDC

1

1a EMERGENCY-STOP loop

X21:C1

X21:C2

X7do rd&bk

00328753-xx (Cable)

Input 1

24VAC M-

X20dp 1

GND

RxD

X21:A1

GND (5V)

Y5

lbr

4

3a

to tape cutter, pneumatically or mechanically operated

6

ye

2a

A

00322069-xx (Cable)

6

gn

GND (5V)

bn

gn

wh

+30VDC

X211

3

X2do

X37a

+5VDC

5

bn

See page 123

Control board, component table 00323583-xx

X4do

38

Output 1

6

Output 2

7

1,5mm²

to table crosshead

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

BT2-S20.DWG

SIEMENS SD EA

Component table, mobile, lefthand side Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

BT2-020101LD3

Sheet

1 1 Sh.

GS1-S20

Tape cutter, pneumatically operated, right-hand side

2 SIPLACE 80S-20 Detailed Circuit Diagrams

39

See page 132

Interface for comp.-handling (righthand side) 00322064-xx

Control board, tape cutter 00329699-xx X37b

+5VDC

X3dq

00322072-xx (Cable)

5a

bn

LOGIC

Left valve X5dq GND

1

2

bk

5

rd

00332901-xx (Cable)

X1 1 2

Sensor switch piston retracted 00332900-xx

X7dq

See page 64

+5VDC

Control unit 00324087-xx

Y7

gn

6b

2

2

rd

3

bk

Signal

Sensor switch piston extended 00332900-xx

Communications assembly 00326142-xx See page 127

00321429-xx (Cable)

X3sd bn

2

TxD RxD GND

3

gn

5

wh

V-24

X37b wh

X8dq

2a

gn

3a

bn

4a

+5VDC C

ye

3b

3

2

rd

3

bk

Signal

Left cylinder

Right comp. table 00116226-xx

Right valve X6dq GND

Control board component table 00323583-xx

B

X4do

See page 121 TxD RxD GND (5V)

gy

2b

4

2

bk

5

rd

00332901-xx (Cable)

ye

6

gn

3a

3

bn

2a

1 2

00328753-xx (Cable)

4

X1

Sensor switch piston retracted 00332899-xx

4a

X9dq +5VDC

X7do Y7 C B A GE GND (5V) GND (30V) +5VDC +30VDC

whye

6b

5

rdbl

3b

4

grpk

2b

3

vi

1b

9

yebr

7b

1

rd&bk

7a

2

whgr

1c

13

gr&pk

5a

14

bl

6a

8

A

pk

1b

GE

bl

7b

5

2

rd

3

bk

Signal

Sensor switch piston extended 00332899-xx

6

GND (5V)

X10dq

GND (30V)

+5VDC

2

rd

3

bk

+5VDC +30VDC

wh

7a

GND (5V)

10

Signal

Right cylinder X207

Terminal panel righthand side 00321510-xx

8

bn

4 10

00313400-xx (Cable)

X1dq bn

1

gn

gn

2

wh

wh

3

See page 82

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

GS1-S20.DWG

SIEMENS SD EA

+30VDC switched

GND

Tape cutter, pneumatically operated, righthand side Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

GS1-020101LD3

Sheet 1 1 Sh.

GS2-S20

Tape cutter, pneumatically operated, left-hand side

2 SIPLACE 80S-20 Detailed Circuit Diagrams

40

See page 132

Interface for comp.-handling (lefthand side) 00322063-xx

Control board, tape cutter 00329699-xx X37a

+5VDC

X3dq

00322071-xx (Cable)

5a

bn

LOGIC

Left valve X5dq GND

1

2

bk

5

rd

00332901-xx (Cable)

X1 1 2

Sensor switch piston retracted 00332900-xx

X7dq

See page 64

+5VDC

Control unit 00324087-xx

Y7

gn

6b

2

2

rd

3

bk

Signal

Sensor switch piston extended 00332900-xx

Communications assembly 00326142-xx See page 127

00321428-xx (Cable)

X5sd bn

2

TxD RxD GND

3

gn

5

wh

V-24

X37a wh

X8dq

2a

gn

3a

bn

4a

+5VDC C

ye

3b

3

2

rd

3

bk

Signal

Left cylinder

Left comp. table 00116226-xx

Right valve X6dq GND

Control board component table 00323583-xx

B

X4do

See page 121

TxD

RxD GND (5V)

gy

2b

4

2

bk

5

rd

00332901-xx (Cable)

ye

6

gn

3a

3

bn

2a

1 2

00328753-xx (Cable)

4

X1

Sensor switch piston retracted 00332899-xx

4a

X9dq +5VDC

X7do Y7 C B A GE GND (5V) GND (30V) +5VDC +30VDC

whye

6b

5

rdbl

3b

4

grpk

2b

3

vi

1b

9

yebr

7b

1

rd&bk

7a

2

whgr

1c

13

gr&pk

5a

14

bl

6a

8

A

pk

1b

GE

bl

7b

5

2

rd

3

bk

Signal

Sensor switch piston extended 00332899-xx

6

GND (5V)

X10dq

GND (30V)

+5VDC

2

rd

3

bk

+5VDC +30VDC

wh

7a

GND (5V)

10

Signal

Right cylinder X207

Terminal panel righthand side 00321510-xx

8

bn

4 10

00313400-xx (Cable)

X1dq bn

1

gn

gn

2

wh

wh

3

See page 82

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

Mat. no.: CAD file: Orig./Repl.f/Replaced by

GS2-S20.DWG

SIEMENS SD EA

+30VDC switched

GND

Tape cutter, pneumatically operated, lefthand side Stromlaufplan/Circuit diagram

SMD Placement System SIPLACE 80S20

GS2-020101LD3

Sheet 1 1 Sh.

PW1-S20

Nozzle changer

2 SIPLACE 80S-20 Detailed Circuit Diagrams

41

See page 85

Terminal panel lefthand side 00344265-xx Nozzle changer 1

See page 64 00317579-xx / W1 (Cable)

A3

Control unit 00321087-xx

X4kf -

Control board - nozzle changer 00317353-xx X1eb

wh

GND

9

bn

+24VDC

1

GND

I/O boards X3kf +

X4sf 9

Port E3.4

00321503-xx (Cable)

10

Port E3.5

+24VDC

X2kf

X1kf 9

5

rd

Nozzle changer closed

7

10

6

ye

Nozzle changer open

3

A1 X2se 8

Port A1.3

00321497-xx (Cable)

13,14

GND

Valve V1

X1ka

X2eb

X2ka

8

4

bl

+ Valve

6

1

bn

13,14

-

pk

- Valve

5

3

wh

00317578-xx (Cable)

X60 1 2

Nozzle changer 2 00317579-xx / W2 (Cable)

A3

X1ec

X4kf -

Control board - nozzle changer 00317353-xx

wh

GND

9

bn

+24VDC

1

GND

X3kf +

X4sf 7

Port E3.2

00301503-xx (Cable)

8

Port E3.3

X1kf

+24VDC

X2kf

7

3

rd

Nozzle changer closed

7

8

4

ye

Nozzle changer open

3

A1 X2se 7

Port A1.2

13,14

GND

02.

Function status

18.03.02

Hi

Date

18.03.02

01.

Product status

18.03.02

Hi

Author

Hi

01.

Doc. status

18.03.02

Hi

Check.

Modified

Date

Name

Stand.

Status

00321497-xx (Cable)

X1ka 7 13,14

Mat. no.: CAD file: Orig./Repl.f/Replaced by

Valve V1

PW1-S20.DWG

X2ec

X2ka 3

bl

+ Valve

-

pk

- Valve

SIEMENS SD EA

6 5

Nozzle changer

Stromlaufplan/Circuit diagram

1

bn

3

wh

00317578-xx (Cable)

X60 1 2

SMD Placement System SIPLACE 80S20

PW1-020101LD3

Sheet

1 1 Sh.

SIPLACE 80S-20 Circuit Diagrams

Z-diagram, gantry 1 (Sh. 1 of 7)

X7fb

X1fc

X2fc

X4fc

X6fb

X12fb

X5fb

X11fb

X10fb

X4fb

X3fb

X7fb

See page 115

SP6-12 adapter board 00321215-xx (fb) X2fb

X1fb X1fb

X10ac

X11ac

X15ac

X16ac

X19ac

X18ac

X17ac

X12ac

X8ac

X3ab

X4ab

X5ab

X6ab

X15ac

X16ac

X19ac

X18ac

X17ac

X12ac

X8ac

X3ab

X4ab

X5ab

X6ab

X3fa

X4fa

See page 113

SP6-12 head board 00321214-xx

See page 118

See page 118

X2ab

X1ab

X4ac

X5ac

X6ac

X2ab

X1ab

00321556-xx

00321555-xx

DP1-axis

X2aa

X3aa

X4aa

X7aa

X2aa

X3aa

X4aa

X7aa

X-axis

End contact 2

X-axis

X9ab

C

See page 110

n.c.

X10aa

X11aa

X14aa

X10aa

X11aa

D

Test points

Conversion board – gantry 1

CAN bus out

CAN bus in

X25aa

X26aa

X27aa

X12aa

X35aa

X31aa

X24aa

X25aa

n.c.

X27aa

X12aa

X35aa

X31aa

X24aa

00321190-xx (aa) X36aa

X28aa

X38aa

X29aa

X30aa

X34aa

X32aa

X33aa

X31aa

X22aa

X23aa

X15aa

X16aa

X17aa

X18aa

X13aa

X36aa

X28aa

n.c.

X29aa

X30aa

X34aa

n.c.

n.c.

n.c.

n.c.

X23aa

X15aa

X16aa

X17aa

X18aa

X13aa

00321536-xx Track Y1-axis

Track X1-axis

Track Star 1-SP/IC1

Track Z1-SP/IC1

00321546-xx Track DP1

E

X9ab

X8ab

00321787-xx

See page 111

X8aa

X8ab

00321587-xx Anti-crash signal

Head axes

00321553-xx

X1aa X1aa

00321558-xx

X6ac

X3ac

00321557-xx

X5ac

X2ac

Star 1/1-axis

X4ac

X1ac

00321554-xx

X3ac

X1 track / CAN bus

X2ac

00321550-xx

X1ac

Optical system

D

X7ab

Conversion board - large axis 00321189-xx (ab)

Vision module 00321525-xx (fa)

(ac)

C459

X-motor / Y-track

Vision module 00321525-xx (fa)

C458

00321439-xx Power supply

X14ac

X-motor

X14ac

X13ac

S2

00321585-xx

X13ac

S1

I

See page 116 C

End contact 1

Y-axis

End pos. proximity switch 1

Y-axis

Y-axis

Increments

X-axis T

B

(fc) X2fb

End pos. proximity switch 2

M

00321578-xx

X3fb

00321577-xx

X4fb

Distance Light barrier n.c.

X10fb

00300905-xx

X11fb

00300601-xx

X5fb

00300608-xx

X12fb

Tachometer

Motor

X6fb

00321420-xx(W1)

X4fc

PCB illumination

X2fc

12

00315224-xx

under gantry

Camera M

(fg)

(fh) X1fc

Illumination control CO camera 00321469-xx

DP-axis 00321218-xx T

00321213-xx

00321213-xx

42

A

M

M 00321213-xx

B

Adjust 00321217-xx

Pick-up 00321217-xx

Reject 00321217-xx

End pos. proximity switch X-axis 00300609-xx

Increments X-axis 00300911-xx

M

11

10

00321420-xx(W2)

T

M

9

8

X-axis

I

Measuring system DP-axis 00321222-xx

Z-axis

M

7

Camera

I

6

5

4

Light barrier Z-axis, down 00321524-xx

Star axis 00321223-xx

Forced air Valve 00321219-xx

CO camera 00320925-xx

CO illumination flat / middle 00326222-xx

CO illumination steep 00332971-xx

A

3

2

Light barrier Z-axis, up 00321213-xx

1

3 SIPLACE 80S-20 Circuit Diagrams

00321220-xx

00116950-010101LD3

X20aa

X21aa

X24aa

n.c. n.c. IC2 head

IC2 head

E

X5

X3vc

X3vd

X3vf

X11e

X2va

X2vb

X2vc

X2vd

X2vf

X4ta

X2ta

X6sz

X4sz

X2sz

X3sz

X1sz

X5sz

X1ta

X5

X3vc

X3vd

X3vf

X11e

X2va

X2vb

X2vc

X2vd

X2vf

X4ta

X2ta

X6sz

X4sz

X2sz

X3sz

X1sz

X5sz

X1ta

S20 servo unit

00321789-xx

Illumination I, power supply

Power supply

CAN bus

Flash mode

00321583-xx

To operator interface

DP1-axis nom. value

G

F

LAN

ICOS

00321548-xx (W2)

ICOS

00321542-xx

00321548-xx (W1)

00321525-xx Z1-axis, nominal value 00321516-xx

00321540-xx

00321514-xx Star 1-axis, nominal value

00321538-xx

00321513-xx Y1-axis, nominal value

Crash

00321547-xx

DP1-tachometer

00321544-xx (W2)

DP1-motor

X1-axis, nominal value 00321544-xx (W1)

00321541-xx (W2)

Z1-SP/IC1 tachometer

Motor Z1-SP/IC1

00321541-xx (W1)

00321539-xx

Star 1-motor – SP/IC1

X1-axis tachometer

00321537-xx (W2)

F

X1-axis motor

00321537-xx (W1)

00321511-xx

See page 77

X6sc

X3ta X3ta

X6sc

X5ab

X4sc

X2sp

X20

X7sd

X18

X2sp

X20

X7sd

X18

See page 83 Terminal panel

See page 67

S20 control unit 00324087-xx

00321480-xx

lefthand side

G

X5se

M X31a X31a

1

X1ki

X2ki

X1kg

X1kf

X2kg

X1ka

X1kc

Xkb

X1kd

X1ki

X2ki

X1kg

X1kf

X2kg

X1ka

X1kc

X1kb

X1kd

Terminal panel, lefthand side

00321419-xx (W1) T

00321500-xx

X5se

X4se 00321499-xx

X4se

X3se 00321498-xx

X3se

X2se 00321497-xx

X2se

X5sf 00321504-xx

X5sf

X4sf 00321503-xx

X4sf

X3sf 00321502-xx

X3sf

X5sg 00321508-xx

X5sg

X3sg 00321506-xx

H

X3sg

X6 Y1-tachometer

Motor/tachometer Y1-axis

X6

Y1-motor

00321535-xx (W1)

00344265-xx

00321535-xx (W2)

3

See page 83 01 01 01 Stat.

00344265-xx

00321419-xx (W2)

2

3

4

5

6

7

Date Author 23.09.98 Check. Stand.

8

Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date

Wer Wer Leh

Name Werner

SIEMENS AG

PL EA1 E

Name (Orig.)

SMD-Placement System SIPLACE 80S20

Sheet 1 7 Sh.

00116950-010101LD3 (Repl. f.)

10

H

Z-diagram, gantry 1

(Replaced by) 11

12

Z-diagram, gantry 2 (Sh. 2 of 7)

X5gb

X11gb

X10gb

X4gb

X3gb

X7gb

X1gc

X2gc

X4gc

X6gb

X12gb

X5gb

X11gb

X10gb

X4gb

X3gb

X7gb

See page 115

X10bc

X11bc

See page 113

X8bc

X3bb

X4bb

X5bb

X6bb

X7bb

X8bb

X9bb

X12bc

X8bc

X3bb

X4bb

X5bb

X6bb

X7bb

X8bb

X9bb

X4ga

SP6-12 head board 00321214-xx (bc)

See page 118

Conversion board - large axis, gantry 2

Vision module 00321525-xx (ga)

X2ba

X3ba

X4ba

X5ba

X2ba

X3ba

X4ba

X5ba

X8ba

n.c.

X10ba

X11ba

X14ba

X10ba

X11ba

Conversion board - gantry 2 00321190-xx

CAN bus CAN bus out in

X30ba

X34ba

X15ba

X16ba

X17ba

X18ba

X13ba

X23ba

X15ba

X16ba

X17ba

X18ba

X13ba

X20ba X21ba n.c. n.c. IC2 head

X25ba

X26ba n.c.

E

X27ba

X12ba

X35ba

X35ba

X24ba

X27ba

X12ba

X35ba

X31ba

X31ba

X6uc

X4uc

X2uc

X3uc

X1uc

X5uc

X1ud

X3ud

X7sc

X2ud

X6uc

X4uc

X2uc

X3uc

X1uc

X5uc

X1ud

X3ud

X7sc

Crash

See page 77

S20 servo unit G

X5tk

X21

X6sd

X19

X21

X6sd

X19

F

See page 83 Terminal panel

See page 67

S20 control unit

00321480-xx

X4tm

00321790-xx

X2ud

X4ud

Flash mode

X4ud

X2vr

00321584-xx

X2vr

X2vp

ICOS

X2vp

X2vo

ICOS

X2vo

X2vn

00321572-xx (W2)

00321572-xx (W1)

00321570 Track DP2

X2vn

X2vm

00321520-xx Z2-axis nom. value 00321521-xx DP2-axis nom. value

00321568

X2vm

X11f

00321519-xx Star 2-axis nom. value

00321566

X11f

X3vr

Y2-axis nom. value

00321564

X3vr

X3vp

00321571-xx

X3vp

X3vc

DP2-tachometer

X3vc

X70

DP2-motor

Track Z2-SP/IC1

00321569-xx (W2)

00321518-xx

X70

00321565-xx

X25ba

X2-axis nom. value 00321569-xx (W1)

Z2-SP/IC1 tachometer

Z2-SP/IC1 motor

00321567-xx (W1)

DR-motor, SP/IC1

00321563-xx (W2)

X2-axis tachometer

F

X2-axis motor

00321563-xx (W1)

00321517-xx

X24ba n.c. Power supply Spare

Illumination I, power supply

X29ba

X23ba

00321789-xx Power supply

n.c.

X22ba n.c.

Track Star 2-SP/IC1

X28ba

X31ba n.c.

Track X2-axis

X36ba

X32ba X33ba n.c. n.c. IC2 head

00321562 Track Y2-axis

(ba) X34ba

D

00321588-xx Anti-crash signal

E X30ba

See page 110

Test points

See page 111

X29ba

00322264-xx

00321553-xx

X1ba X1ba

C

X-motor / Y-track

X1bb

00322262-xx

X1bb

X2bb

Star 2/2-axis

X2bb

X6bc

00321554-xx

X6bc

X5bc

X2 track / CAN bus

X5bc

X4bc

Head axes

X4bc

X3bc

00321550-xx

X3bc

00321555-xx DP2-axis

00321189-xx (bb)

X2bc

X38ba

End contact 2 X-axis

X12bc

X17bc

X2bc

X28ba

X-axis

X17bc

X18bc

X1bc

X36ba

End contact 1

X18bc

X19bc

X1bc

Optical system

D

Y2-axis

X19bc

X16bc

00321556-xx

See page 118

Light barrier

X16bc

X15bc

X3fa Vision module 00321525-xx (fa)

Distance

00321578-xx

X10bc

X14bc

Y-axis

00321577-xx

X14bc

X13bc

End pos. proximity switch 1 00300905-xx

X13bc

CAN bus

C

Y-axis

X15bc

See page 116

00321586-xx Power supply

X1gb

00300601-xx

X2gb

B

X7bb

X-motor

X1gb

C459

00321584-xx

X2gb

C458

00300608-xx

00321469-xx (gc)

00337065-xx (W1)

SP6-12 adapter board 00321215-xx (gb)

CO camera

S2

00321471-xx

X12gb

00321576-xx

X6gb

S1

I

00337065-xx (W2)

X4gc

T

A

Camera

X2gc

PCB illumination

X1gc

Illumination control

X-axis

(fg)

M

B

Increments

M

Y-axis

Camera under gantry 00315224-xx

T 00321213-xx

43

12

11

M

M 00321213-xx

10

End pos. proximity switch 2

M

9

DP-axis 00321218-xx

Adjust 00321217-xx

Reject 00321217-xx M 00321213-xx

(fh)

8

Pick-up 00321217-xx

7 End pos. proximity switch X-axis 00300609-xx

Increments X-axis 00300911-xx

Vacuum Measuring board 00321216-xx

Measuring system DP-axis 00321222-xx

T

6

Tachometer

I

M

00321220-xx

Z-axis

5

Motor X-axis

I

4

Light barrier Z-axis, down 00321524-xx

Forced air Valve 00321219-xx

CO camera 00320925-xx

CO illumination flat / middle 00326222-xx

CO illumination steep 00332971-xx

A

3

Star axis 00321223-xx

2

1

3 SIPLACE 80S-20 Circuit Diagrams

Light barrier Z-axis, up 00321213-xx

00116950-010101LD3

lefthand side

00324087-xx

G

00344265-xx X71

H

M

Y2-tachometer

Y2-axis

00321561-xx (W2)

Motor/tachometer

Y2-motor

00321561-xx (W1)

X71

Date Author 23.09.98 Check. Stand.

X31b

Name Werner

SMD-Placement System SIPLACE 80S20 H

Z-diagram, gantry 2

X31b 01 01 01 Stat.

00321419-xx (W1) T 1

00321419-xx (W2)

2

3

4

5

6

7

8

Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date

Wer Wer Leh

SIEMENS AG

PL EA1 E

Name (Orig.)

(Repl. f.) 10

Sheet 2 7 Sh.

00116950-010101LD3 (Replaced by) 11

12

00116950-010101LD3

Z-diagram, power supply (Sh. 3 of 7)

1

2

3 SIPLACE 80S-20 Circuit Diagrams

3

6

5

4

A

7

gnye / 6mm²

gnye / 6mm²

00321582-xx

00321581-xx

9

See page 68

S20 control unit To term. panel 00321510-xx

00321480-xx

12

A

See page 77

S20 servo unit

11

10

Ground

Ground

To term. panel 00321510-xx

00324087-xx

X16

X17

X5sc

X4sa

X5sa

X3sa

00321798-xx (W2)

00300170-xx

00300182-xx

00301485-xx

Voltage

00301486-xx

Control

X6az

X1az

X3az

X4az

X6az

X1az

X3az

X4az

00321691-xx Keyboard cable (not to be connected)

X4

B

00322463-xx V24 For SITEST only

X3

M44 VGA cable

X2

Vision VGA cable

X3sa

00321426-xx

X5sa

Voltage (5V-30V)

X4sa

Voltage, power supply unit 1

X5sc

Voltage (5V-30V)

X17

00300164-xx

X16

Voltage (6V, 30V)

X4

00300163-W1

X3

Voltage (80V-55V)

X2

00321798-xx (W1)

B

C

8

44

X103

X33

X103

X33

C

X2az

X43

X101

X43

Serial 2

Keyboard

Mouse

VGA Serial 1 PC

Main power supply

00328348-xx

X42

C797-W1 *

X44

X101

X106

X44

X106

X105 R1

D

*

00321495-xx

00322009-xx

PC VGA cable

Close to keyboard X105

X103

X102

00322064-xx

X103

X104

lefth. side 00322063-xx

LAN

Interface righth. side

X102

00337690-xx

X5az X5az

X104

00337690-xx E

Interface

X103

Tape cutter

00322333-xx

See page 39

Main power board

Tape cutter

See page 40

X100

See page 39

00321858-xx

See page 40

Video multiplexer

See page 119 00321957-xx

D

Trackball 00321623-xx

LAN (from M44)

To succeeding machine

Barcode

X2az

Keyboard and

Touchscreen

VGA E

Monitor and touchscreen 00329585-xx R2

Voltage *

* Supplied with monitor Power

00322068-xx

Power

00322067-xx

Supply

00313400-xx

gnye / 2.5mm²

Supply

00313400-xx

X42 00321496-xx

PC voltage gnye / 2.5mm²

F

F

Ground Mounting plate

Ground Mounting plate

See page 81

Terminal panel

Terminal panel Ground Machine frame

righthand side

Ground Machine frame

00321510-xx

See page 83

lefthand side 00344265-xx

G

X1

Infeed

H

3x400V / 50Hz

00342916-xx

Service socket and main power filter

00321113-xx

Voltage (+8V-12V)

00342917-xx

S20 power supply

00300272-xx

Date Author 23.09.98 Check. Stand.

See page 54

00321086-xx 01 01 01 Stat.

See page 60 1

2

K1-K5 signal

00306880-xx

Power

00300161-xx

(30V-80V)

00300382-xx Voltage

G

3

4

5

6

7

8

Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date

Wer Wer Leh

Name Werner

SIEMENS AG

PL EA1 E

Name (Orig.)

SMD-Placement System SIPLACE 80S20 H

Power supply, Z-diagram

(Repl. f.) 10

Sheet 3 7 Sh.

00116950-010101LD3 (Replaced by) 11

12

00116950-010101LD3

Z-diagram, machine wiring 1 (Sh. 4 of 7)

3

2

1

3 SIPLACE 80S-20 Circuit Diagrams 5

4

7

6

9

8

11

10

45

12

A

A

S20 control unit

See page 64

X5sd

X3sd

X5sd

X3sd 00321429-xx V24

B

00321428-xx V24

00324087-xx

B

00322069-xx

C

C

00322070-xx

See page 37

X37a

X37b

X37a

X37b 00300380-xx

Signal

Signal Tape cutter

Tape cutter 00315060-xx

00321528-xx

00321529-xx

D

00306380-xx

00315060-xx

00301251-xx

Power

See page 40

00321432-xx

E

See page 39

00321436-xx

00322064-xx

Operator panel 2 "Output conveyor"

Emerg.-stop loop

Control signals

Operator panel 1 "Input conveyor"

00321434-xx

Control signals 00322063-xx

00301251

righth. side

Control signals

00322072-xx

00321433-xx

Power

D

00322071-xx

Emerg.-stop loop

00300379-xx

Component table 00300379-xx

Control signals

righth. side

X36b

Interface

lefth. side X36a

Interface

lefth. side

X36a

Component table

See page 37

X36b

See page 38

See page 38

E

F

F

Terminal panel lefthand side 00344265-xx

G

X4kg

X3kg

X4kg

X3kg

See page 83

G To preceding station

00303636-xx Communications signals

To succeeding station

00303636-xx Communications signals Date Author 23.09.98 Check. Stand.

H

01 01 01 Stat. 1

2

3

4

5

6

7

8

Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date

Wer Wer Leh

Name Werner

SIEMENS AG

PL EA1 E

Name (Orig.)

SMD-Placement System SIPLACE 80S20 H

Z-Plan Maschinenverdrahtung 1

(Repl. f.) 10

Sheet 4 7 Sh.

00116950-010101LD3 (Replaced by) 11

12

00116950-010101LD3

1

Z-diagram, machine wiring 2 (Sh. 5 of 7)

2

3 SIPLACE 80S-20 Circuit Diagrams

3

4

5

8

7

6

9

10

11

46

12

A

A

S20 servo unit

See page 77

S20 control unit

00321480-xx

X14

X2sf

X4sg

X2sg

X2sg

X4sg

X14

X2sf

X4sg

X2sg

X2sg

X4sg

00321501-xx

00321507-xx

00321505-xx

Option

Hood switch

Hood switch

Hood switch

Output conveyor

To preceding

To succeeding

Input conveyor

station

station

00303617-xx

00321421-xx

00321421-xx

00321505-xx

00321507-xx

X3

X4

X5

X3

X4

X5

00325581-xx

X12 X12

PCB conveyor

X13 X13

PCB handling

Conversion board

PCB handling

Conversion board

Conversion board

Protection

Protection

Pneumatic system

(Hood switch

(Hood switch

lefth. side)

righth. side

00300912-xx

00321416-xx

00321417-xx

D Main fault indicator 00318689

00321575-xx

00303614-xx

X1 X1

Dual conveyor

00321580-xx

Option Hood switch

C

*) Only applies to

X5` *)

X5`

X4`

B

E

X34a X34a

Part of

X2kd

See page 83

Date Author 23.09.98 Check. Stand.

H

01 01 01 Stat. 1

2

3

4

5

6

To operator interface 00300371-xx

00321579-xx

Hood switch from preceding station

00321580-xx

Hood switch from succeeding station

F

Lamp, right main fault indicator Lamp, ready status Lamp, left main fault indicator GND Icos MC1 M44 GND

G

Control

X2kc 1 X2kc 2 X2kc 3 X2kc X2kc 5 X2kc 6 X2kc -

X2kd

Terminal panel lefthand side 00344265-xx

00301486-xx

wh gn ye bn bn gn wh

00321509-xx

Voltage/signal

00321574-xx

Voltage/signal

00321573-xx

Compressed air sensor

00322356-xx

00326068-xx

00326069-xx

00305815-xx

00305818-xx

the modules parts list

F

E

Lamp

D

X4`

X3`

00329285-xx

station

X3`

00329283-xx

station

00321579-xx

To succeeding

*)

C

00329284-xx

00326070-xx

B

To preceding

See page 64

00324087-xx

7

8

Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date

Wer Wer Leh

Name Werner

SIEMENS AG

PL EA1 E

Name (Orig.)

G

SMD-Placement System SIPLACE 80S20 H

Z-diagram, machine wiring 2

(Repl. f.) 10

Sheet 5 7 Sh.

00116950-010101LD3 (Replaced by) 11

12

1 2 X4'

3 4

G

5 X1

X14

6 X2

Halfbridge

7 X1

Stroke/Width 2

00326025-xx

00326026-xx

00326028-xx

00326029-xx

00326032-xx

00326031-xx

00326030-xx

00326033-xx

00326034-xx

00330944-xx

X2

8

Motor Width adjustment (Conveyor 1)

Motor Hubtisch (Conveyor 1)

M M M M

X1 X3 X4 X5 X12 X13 X6 X7 X10 X11 X8 X9 X2

X1 X3 X4 X5 X12 X13 X6 X7 X10 X11 X8 X9 X2

See page 28 X2 X3 X4 X5 X3 X4 X5 X3 X4 X5

X2 X3 X4 X5 X3 X4 X5 X3 X4 X5

H See

sheet 5 01 01 01 Stat. Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date Wer Wer Leh Date Author 23.09.98 Check. Stand.

Name (Orig.)

10

Name Werner

SIEMENS AG

PL EA1 E

10

Bosch special design (Conveyor 1)

Light barrier, output conveyor (Conveyor 1)

Light barrier, center conveyor (Conveyor 1)

9

X24 X26 X28 X30 X32 X34 X36 X38 X40 X42 n. c. X46 X48 X18 X20 X22 X16 X14 X50 X52 X54 X56

X24 X26 X28 X30 X32 X34 X36 X38 X40 X42 X44 X46 X48 X18 X20 X22 X16 X14 X50 X52 X54 X56

00330950-xx

Motor Output conveyor (Conveyor 1)

Z-diagram, PCB conveyor 1 (Sh. 6 of 7)

00330946-xx

Motor Center conveyor (Conveyor 1)

M

Light barrier, input conveyor (Conveyor 1)

Motor Input conveyor (Conveyor 1)

Valve Ceramic substrate centering (Conveyor 1)

Prox. switch Ceramic substrate centering (Conveyor 1)

Valve Stopper (Conveyor 1)

Prox. switch Stopper (Conveyor 1)

Sonar prox. switch Output conveyor (Conveyor 1)

8

00330945-xx

00326024-xx

Sonar prox. switch Center conveyor (Conveyor 1)

7

00326063-xx

00326061-xx

00326064-xx

00326023-xx

Sonar prox. switch Input conveyor (Conveyor 1)

6

00326062-xx

See page 126

00326065-xx

00326022-xx

Limit switch Switch: width narrower (Conveyor 1)

5

00326067-xx

00326019-xx

Limit switch Switch: width wider (Conveyor 1)

4

00331297-xx

00326068-xx

00326069-xx

00326018-xx

Prox. switch Lifting table, bottom (Conveyor 1)

3

X5d

X3' 00329285-xx

00326021-xx

Prox. switch Lifting table, top (Conveyor 1)

2

00329284-xx

00329283-xx

00326020-xx

1

X5d

F 00326070-xx

Prox. switch Lifting table width (Conveyor 1)

B

00326017-xx

00116950-010101LD3

3 SIPLACE 80S-20 Circuit Diagrams 11

00116950-010101LD3

(Repl. f.) 11 (Replaced by) 12

47

12

A A

B

substrate centering

Ceramic

C C

D D

E PCB 1 conveyor control E

00325581-xx

F

X5'

G

X1 Fan

Stroke/Width 1

Step motor control 00327615-xx

SMD-Placement System SIPLACE 80S20

Z-diagram, PCB conveyor 1 H

Sheet 6 7 Sh.

1 2 00326036-xx

00326037-xx

3 00326041-xx

00326042-xx

00326043-xx

4 00326044-xx

00326045-xx

*X

See page 126

5 00326049-xx

00326051-xx

6 7

00326053-xx

00326054-xx

00326056-xx

00326058-xx

00330947-xx

8 M

H

01 01 01 Stat. Function status Product status Doc. status Modified 9

16.09.98 16.09.98 23.09.98 Date Wer Wer Leh Date Author 23.09.98 Check. Stand.

Name (Orig.)

10

Name Werner

SIEMENS AG

PL EA1 E

10

Bosch special design (Conveyor 2)

Light barrier, output conveyor (Conveyor 2)

Light barrier, center conveyor (Conveyor 2)

9

X25 X27 X29 X31 X33 X35 X37 X39 X41 X43 n. c. X47 X49 X19 X21 X23 X17 X15 X51 X53 X55 X57

X25 X27 X29 X31 X33 X35 X37 X39 X41 X43 X45 X47 X49 X19 X21 X23 X17 X15 X51 X53 X55 X57

00330951-xx

M

Light barrier, input conveyor (Conveyor 2)

8

Motor Hubtisch (Conveyor 2)

Motor Width adjustment (Conveyor 2)

Z-diagram, PCB conveyor 2 (Sh. 7 of 7)

00330949-xx

M

Motor Output conveyor (Conveyor 2)

7

00330948-xx

M

Motor Center conveyor (Conveyor 2)

Motor Input conveyor (Conveyor 2)

6

Valve Ceramic substrate centering (Conveyor 2)

5

Prox. switch Ceramic substrate centering (Conveyor 2)

Valve Stopper (Conveyor 2)

4

Prox. switch Stopper (Conveyor 2)

Sonar prox. switch Output conveyor (Conveyor 2)

3

Sonar prox. switch Center conveyor (Conveyor 2)

Sonar prox. switch Input conveyor (Conveyor 2)

Limit switch Switch: width narrower (Conveyor 2)

Limit switch Switch: width wider (Conveyor 2)

Prox. switch Lifting table, bottom (Conveyor 2)

2

00326052-xx

00326039-xx

1

Prox. switch Lifting table, top (Conveyor 2)

Prox. switch Lifting table width (Conveyor 2)

B

00326038-xx

00326035-xx

00116950-010101LD3

3 SIPLACE 80S-20 Circuit Diagrams 11

M

00116950-010101LD3

(Repl. f.) 11 (Replaced by) 12

48

12

A A

Ceramic B

substrate centering

C C

D D

E E

PCB 2 conveyor control 00325581-xx

See page 28

F * In case of a dual conveyor F

jumper X has to be fitted.

G G

SMD-Placement System SIPLACE 80S20

Z-diagram, PCB conveyor 2 H

Sheet 7 7 Sh.

Input/output assignment, SIPLACE 80S20 (Sh. 1 of 2)

3 SIPLACE 80S-20 Circuit Diagrams

Plug desig.

I/O terminal

Plug desig.

X2se: 1-4

A1/X2ka:P

+24VDC

X2se: 5

A1/X2ka:1

Extend lifting table, PCB clamping, conveyor 1

Port A1.0

X2sf: 5

X2se: 6

A1/X2ka:2

Retract lifting table, PCB release, conveyor 1

Port A1.1

X2sf: 6

X2se: 7

A1/X2ka:3

Valve, nozzle changer 2 opened

Port A1.2

X2sf: 7

X2se: 8

A1/X2ka:4

Valve, nozzle changer 1 opened

Port A1.3

X2sf: 8

X2se: 9

A1/X2ka:5

Compressed air on/off

Port A1.4

X2se:10

A1/X2ka:6

Valve, extend stopper 2, conveyor 2

Port A1.5

X2se:11

A1/X2ka:7

Valve, extend stopper 1, conveyor 1

X2se:12

A1/X2ka:8

Valve, ceramic substrate centering, conveyor 1

X2se:13-14

A1/X2ka:M

GND

X3se: 1-4

A2/X2kc:P

+24VDC

X3sf: 1-4

A4/X5kg:G

+30VDC switched

X3se: 5

A2/X2kc:1

Lamp, main fault indicator righthand side (white)

Port A2.0

X3sf: 5

A4/X3kg:15

'Permission' to previous station from conveyor 1

Port A4.0

Conversion

board,

PCB handling

X2sf: 9

Motor, spare, on slow

Port A3.0

Motor, spare, on fast

Port A3.1

Motor, center conveyor on slow, conveyor 1

Port A3.2

Motor, center conveyor on fast, conveyor 1

Port A3.3

Motor, output conveyor on slow 1, conveyor 1

Port A3.4

X2sf:10

Motor, output conveyor on fast, conveyor 1

Port A3.5

Port A1.6

X2sf:11

Motor, output conveyor on slow 2, conveyor 1

Port A3.6

Port A1.7

X2sf:12

Motor, PCB input conveyor on fast, conveyor 1

Port A3.7

X2sf:13-14

GND

A2/X2kc:2

Lamp, main fault indicator ready (green)

Port A2.1

X3sf: 6

A4/X3kg:14

'Received' to previous station from conveyor 1

Port A4.1

A2/X2kc:3

Lamp, main fault indicator lefthand side (white)

Port A2.2

X3sf: 7

A4/X4kg:19

'Request' to following station from conveyor 1

Port A4.2

X3se: 8

A2/X2kc:4

Command 'read PCB barcode' 2 (contactor relay)

Port A2.3

X3sf: 8

A4/X4kg:18

'Transferred' to following station from conveyor 1

Port A4.3

X3se: 9

A2/X2kc:5

Icos MC1

Port A2.4

X3sf: 9

A4/X5kg:5

Motor, width adjustment fast, conveyor 1

Port A4.4

X3se:10

A2/X2kc:6

MC1 (M44)

Port A2.5

X3sf:10

A4/X5kg:6

Motor, width adjustment narrower, conveyor 1

Port A4.5

X3se:11

A2/X2kc:7

Command 'read PCB barcode' 1 (contactor relay)

Port A2.6

X3sf:11

A4/X5kg:7

Motor, width adjustment wider, conveyor 1

Port A4.6

X3se:12

A2/X2kc:8

Software release, control on

Port A2.7

X3sf:12

A4/X5kg:8

Component counter

Port A4.7

X3se:13-14

A2/X2kc:M

GND

X3sf:13-14

A4/X5kg:M

GND

X4se: 1-4(*)

A1/X2kb:P

+24VDC

X4sf: 1-4(*)

A3/X2kf:P

+24VDC

X4se: 5

A1/X2kb:1

Bero, lifting table top pos., conveyor 1

Port E1.0

X4sf: 5

A3/X2kf:1

Crash, portal I

Port E3.0

X4se: 6

A1/X2kb:2

Bero, lifting table bottom pos. conveyor 1

Port E1.1

X4sf: 6

A3/X2kf:2

Distance sensor

Port E3.1

X4se: 7

A1/X2kb:3

Bero, stopper 2 retracted, conveyor 2

Port E1.2

X4sf: 7

A3/X2kf:3

Bero, nozzle changer SP portal 2 closed

Port E3.2

X4se: 8

A1/X2kb:4

Bero, position width adjustment, conveyor 1

Port E1.3

X4sf: 8

A3/X2kf:4

Bero, nozzle changer SP portal 2 opened

Port E3.3

X4se: 9

A1/X2kb:5

Limit switch, width adjustment, conveyor 1

Port E1.4

X4sf: 9

A3/X2kf:5

Bero, nozzle changer SP portal 1 closed

Port E3.4

X4se:10

A1/X2kb:6

Bero, stopper 1 retraced, conveyor 1

Port E1.5

X4sf:10

A3/X2kf:6

Bero, nozzle changer SP portal 1 opened

Port E3.5

X4se:11

A1/X2kb:7

Contactor monitoring (software release)

Port E1.6

X4sf:11

A3/X2kf:7

Ultrasonic sensor, center conveyor, conveyor 1

Port E3.6

X4se:12

A1/X2kb:8

Bero, ceramic substrate centering, conveyor 1

Port E1.7

X4sf:12

A3/X2kf:8

Ultrasonic sensor, center conveyor, conveyor 2

Port E3.7

X4se:13-14

A1/X2kb:M

GND

X4sf:13-14

A3/X2kf:M

GND

X5se: 1-4(*)

A2/X2kd:P

+24VDC

X5se: 5

A2/X2kd:1

Control on, 1 -> K3/K4 on

X5se: 6

A2/X2kd:2

X5se: 7

A2/X2kd:3

X5se: 8

Input

Output

X3se: 6

A4/X5kg:P

+24VDC

X5sf: 5

A4/X3kg:19

'Request' to conveyor 1 from previous station

Port E4.0

EMERG-.STOP button, 1 -> actuated

Port E2.1

X5sf: 6

A4/X3kg:18

'Transferred' to conveyor 1 from previous station

Port E4.1

Protective cover, 1 -> opened

Port E2.2

X5sf: 7

A4/X4kg:15

'Permission' to conveyor 1 from following station

Port E4.2

A2/X2kd:4

'On' button, 1 -> actuated

Port E2.3

X5sf: 8

A4/X4kg:14

'Received' to conveyor 1 from following station

Port E4.3

X5se: 9

A2/X2kd:5

'Off' button, 0 -> actuated

Port E2.4

X5sf: 9

A4/X6kg:5

Ultrasonic sensor, input conveyor, conveyor 1

Port E4.4

X5se:10

A2/X2kd:6

Key-operated switch, 0 -> actuated

Port E2.5

X5sf:10

A4/X6kg:6

Ultrasonic sensor, input conveyor, conveyor 2

Port E4.5

X5se:11

A2/X2kd:7

Compressed air sensor, 1 -> compressed air available

Port E2.6

X5sf:11

A4/X6kg:7

Ultrasonic sensor, output conveyor, conveyor 1

Port E4.6

X5se:12

A2/X2kd:8

Control on, 1 -> K1/K2 on

Port E2.7

X5sf:12

A4/X6kg:8

Ultrasonic sensor, output conveyor, conveyor 2

Port E4.7

X5se:13-14

A2/X2kd:M

GND

X5sf:13-14

A4/X5kg:M

GND

Input

X5sf: 1-4(*) Port E2.0

2

Pins marked with an '*' are not hard-wired !

3

2.

Function status

13.01.97

Wer

Date

14.08.1995

1.

Product status

13.01.97

Wer

Author

Haas

1.

Documentation status

13.01.97

Wer

Check.

Date

Name Stand.

Output

Output

Address

X3se: 7

1

Modified

Signal designation

+30VDC switched

X2sf: 1-4

Pins marked with an '*' are not hard-wired.

Status

I/O terminal

Output

Address

Input

Signal designation

49

Input

00116900-020101FD3

4

5

6

Mat. no.:

00116900

CAD file:

116900F1

Orig./Repl.f/Replaced by

7

8

9

SIEMENS AUT 5

10

11

Input/output assignment

12

13

14

15

16

18

SMD Placement System Siplace 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

17

00116900-020101FD3

Sh. 1 2

Sh.

Input/output assignment, SIPLACE 80S20 (Sh. 2 of 2)

I/O terminal

Signal designation

Address

X2sg: 1-4

+24VDC

X2sg: 5

Extend lifting table, PCB clamping, conveyor 2

Port A5.0

X2sg: 6

Retract lifting table, PCB release, conveyor 2

Port A5.1

X2sg: 7

Motor, center conveyor on slow, conveyor 2

Port A5.2

X2sg: 8

Motor, center conveyor on fast, conveyor 2

Port A5.3

X2sg: 9

Motor, output conveyor on slow 1, conveyor 2

Port A5.4

X2sg:10

Motor, output conveyor on fast, conveyor 2

Port A5.5

X2sg:11

Motor, output conveyor on slow 2, conveyor 2

Port A5.6

X2sg:12

Motor, input conveyor on fast, conveyor 2

Port A5.7

X2sg:13-14

GND

Conversion

board,

PCB handling

X3sg: 1-4

A6/X5ki:G

+30VDC switched

X3sg: 5

A6/X5ki:15

'Permission' to previous station from conveyor 2

X3sg: 6

A6/X5ki:14

'Received' to previous station from conveyor 2

Port A6.1

X3sg: 7

A6/X5ki:19

'Request' to following station from conveyor 2

Port A6.2

X3sg: 8

A6/X5ki:18

'Transferred' to following station from conveyor 2

Port A6.3

X3sg: 9

A6/X5ki:5

Motor, width adjustment fast, conveyor 2

Port A6.4

X3sg:10

A6/X5ki:6

Motor, width adjustment narrower, conveyor 2

Port A6.5

X3sg:11

A6/X5ki:7

Motor, width adjustment wider, conveyor 2

Port A6.6

X3sg:12

A6/X5ki:8

Valve, ceramic substrate centering, conveyor 2

Port A6.7

X3sg:13-14

A6/X5ki:M

GND

Port A6.0

X4sg: 1-4(*)

+24VDC

X4sg: 5

Bero, lifting table top position, conveyor 2

Port E5.0

Bero, lifting table bottom position, conveyor 2

Port E5.1

Conversion

X4sg: 6

50

Output

Plug desig.

3 SIPLACE 80S-20 Circuit Diagrams

Output

00116900-020101FD3

board,

X4sg: 8 X4sg: 9

Bero, position width adjustment, conveyor 2

Port E5.3

Limit switch, width adjustment, conveyor 2

Port E5.4

PCB handling

X4sg:10

Input

Port E5.2

X4sg: 7

Port E5.5 Port E5.6

X4sg:11 Bero, ceramic substrate centering, conveyor 2

X4sg:13-14

GND

Port E5.7

X5sg: 1-4(*)

A6/X5ki:P

+24VDC

X5sg: 5

A6/X5ki:19

'Request' to conveyor 2 from previous station

Port E6.0

X5sg: 6

A6/X5ki:18

'Transferred' to conveyor 2 from previous station

Port E6.1

X5sg: 7

A6/X5ki:15

'Permission' to conveyor 2 from following station

Port E6.2

X5sg: 8

A6/X5ki:14

'Received' to conveyor 2 from following station

Port E6.3

X5sg: 9

A6/X6ki:5

Port E6.4

X5sg:10

A6/X6ki:6

Port E6.5

X5sg:11

A6/X6ki:7

Port E6.6

X5sg:12

A6/X6ki:8

Port E6.7

X5sg:13-14

A6/X5ki:M

Input

X4sg:12

GND

Pins marked with an '*' are not hard-wired !

1

2

3

2.

Function status

13.01.97

Wer

Date

14.08.1995

1.

Product status

13.01.97

Wer

Author

Haas

1.

Doc. status

13.01.97

Wer

Check.

Status

Modified

Date

Name Stand.

4

5

6

Mat. no.:

00116900

CAD file:

116900F2

Orig./Repl.f/Replaced by

7

8

9

SIEMENS AUT 5

10

11

Input/output assignment

12

13

14

15

16

18

SMD Placement System Siplace 80S20

SIPLACE 80S20 Stromlaufplan/Circuit diagram

17

00116900-020101FD3

Sh. 2 2

Sh.

00321086-050101FD3

SIPLACE 80S20/F4 safety concept (power unit) (Sh. 1 of 3)

3 SIPLACE 80S-20 Circuit Diagrams

L1

L1

L2

L2

L3

L3

N

N

PE

PE

F2

51

F3

T1

K1

V4

V5

F10

F11

Inrush current limiter

A1 F8

F9

24VAC To safety circuit

150VAC To control unit

T2 13

23 K2

K2

1

2

3

05.

Function status

23.01.98

Leh

Date

21.07.98

01.

Product status

23.01.98

Leh

Author

Tuth

01.

Doc. status

23.01.98

Leh

Check.

Modified

Date

Status

Name Stand.

2L+

1L-

4

24VAC (ext. WPC)

3L+

5

6

Mat. no.:

00321086-05

CAD file:

00321086-050101FD3_SH1

Orig./Creat. f./Creat.by

14

2L-

7

8

9

SIEMENS AUT 5

10

2L-

5L+

4L+ switched 11

12

Circuit diagram overview Safety concept (power unit) Stromlaufplan/Circuit diagram

(Lifting table)

24

(tape cutter)

(x, y axes) 1L+

F7

(dp1/Z axes)

F6

(x, y slow)

F5

V3

(star/lifting table)

F4

V2

(star slow)

V1

6L+

13

7L+ switched 14

15

16

17

18

SMD Placement System Siplace 80S20/F4

00321086-050101FD3

Sh. 1 3

Sh.

00321086-050101FD3

Siplace 80S20/F4 safety concept overview (safety circuit) (Sh. 2 of 3)

3 SIPLACE 80S-20 Circuit Diagrams

52

Safety circuit ~24VAC

00321528-S1

EMERG.-STOP button (input)

00321029-S1

EMERG.-STOP button (output)

X211 Connection for external safety loops

X211

53

00321416-S1

K1

00321029-S4 Cover switches (1-n)

00303617-S1

Key-operated switch

54 Software release for machine ON 43

00321086-K3 44

00321528-S2 (input) (ON button)

00321086-K3 00321029-S2

(output) 24V AC

24V AC

L1

X1

X4

X3

13

X5

23

33

43

53

L1

65

K1

K3'

K3'

K1'

K2'

H3

K3'

K2'

K2' K2' K1'

K1'

X2

X3

X4 X5

K1' K2 3TK2804-0AC2

K1 3TK2805-0AC2

H1

X1

K3'

13

23

33

43

57

65

14

24

34

44

58

66

K3' K3'

K1' K2'

K1'

K3'

K2' K1' K1'

K3' K2'

K1'

H2

X6

H2' K1'

K2'

K3' H1'

X6

L2

14

H1: LED MAIN

H3: LED channel 1

POWER SUPPLY

H2+H3 = release

24

34

44

54

66

L2

H2: LED channel 2

H2': LED ready

H1': LED release

UNIT 1

2

3

05.

Function status

23.01.98

Leh

Date

21.07.98

01.

Product status

23.01.98

Leh

Author

Tuth

01.

Doc. status

23.01.98

Leh

Check.

Modified

Date

Name

Stand.

Status

4

5

6

Mat. no.:

00321086-05

CAD file:

00321086-050101FD3_SH2

Orig./Creat. f./Creat.by

7

8

9

SIEMENS AUT 5

10

11

Safety concept overview (safety circuit) Stromlaufplan/Circuit diagram

12

13

14

15

16

17

18

SMD Placement System Siplace 80S20/F4

00321086-050101FD3

Sh. 2 3

Sh.

00321086-050101FD3

Siplace 80S20/F4 safety concept overview (signaling circuit) (Sh. 3 of 3)

3 SIPLACE 80S-20 Circuit Diagrams

+24VDC

53

Signaling circuit

00321086-K1 Monitoring K1

Control ON

Laser (SIPLACE 80F)

00321086-K2 Monitoring K2

Control ON

00321528-S1 Monitoring EMERG.-STOP button

Input

00321529-S1 Output

X210

external

00321416-S1 Monitoring cover switches

Cover switches (1-n)

00303617-S1

Cover switches

00321528-S2 Monitoring ON button

Input

00321529-S2 Output

00321528-S3

00321529-S3 Monitoring OFF button

Input/output

00321529-S4 Monitoring key-operated switch

Key-operated switch

00321086-K3 Monitoring software release

Software release

1

2

3

05.

Function status

23.01.98

Leh

Date

21.07.98

01.

Product status

23.01.98

Leh

Author

Tuth

01.

Doc. status

23.01.98

Leh

Check.

Modified

Date

Name

Stand.

Status

4

5

6

Mat. no.:

00321086-05

CAD file:

00321086-050101FD3_SH3

Orig./Creat. f./Creat.by

7

8

9

SIEMENS AUT 5

10

11

Safety concept overview (signaling circuit) Stromlaufplan/Circuit diagram

12

13

14

15

16

17

18

SMD Placement System Siplace 80S20/F4

00321086-050101FD3

Sh. 3 3

Sh.

00321086-050101LD3

SIPLACE 80S20/F4 power supply (Sh. 1 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

54

8 rd gy bk

bk

A

bn

bn

00300161-06

wh

wh

bl

bl

To Terminal panel 00321510

gnye

gnye

A

bk

bl

gnye

bl 2.5mm²

gnye

1.5mm²

2.5mm²

bk

bk

bk

bk

bk

bk

B

bk

bk

bk

bk

bk

B

1.0mm²

2.5mm²

bk

bk

bk

bk

bk

bk

PE

bk

bk To sheet 2 24V AC

bk

N bk

C

2.5mm²

bk

C

1.5mm² bk

PE

bk

bk

2.5mm²

To sheet 2 GND

1.0mm²

bk

bk

2.5mm²

bk

2.5mm²

2.5mm²

2.5mm²

10.0mm²

00342917-W3

4.0mm²

bk

Main switch

bk

bk

D

Remove jumper, if required (IT net) (France / Italy / Japan / USA) Jumper is part of the main switch

1.5mm² bk

D

2 wires in each sleeve

05 01 01 Status

Function status Product status Document status Modified 1

23.01.98 23.01.98 23.01.98

Leh Leh Leh

Date

Name

Date 21.07.98 Author Tuth Check. Stand. 2

SIEMENS AG

PL EA1 E Orig.

Creat. f. 3

(Star, slow)

bk (DP1/Z-axes)

(Lifting table)

bk

bk

bk

bk

This document will

# 5

not be replaced when modifications are made !

SMD Placement System SIPLACE 80S20/F4

Circuit diagram, power supply

Creat. by 4

E

FOR INFORMATION ONLY

To Terminal panel 00321510

To Terminal panel 00321510

F

(X, Y slow)

bk (Tape cutter)

bk

To sheet 2 Emerg.-stop, ext. C0508-W1 gr

00324356-W1

1L- 00324358-W1

Warning! If the machine is operated with 230 V connect the inrush current limiter in parallel (i.e. disconnect wire 3 from 13 and connect it to 14, disconnect wire 2 from 12 and connect it to 13, for the other phases apply this system as appropriate)

(Star/lifting table)

bk

bk

(X/Y-axes)

Inrush current limiter

To Cover Power supply

To Base main power filter 1 Power supply

bk

A1

bk

2.5mm²

E

00342193

00342917-W1

gnye

PE

gnye

bl

gnye

bk

bn

bk

2.5mm²

6

= + Sheet 1 2 Sh.

00321086-050101LD3 7

8

F

00321086-050101LD3

SIPLACE 80S20/F4 power supply (Sh. 2 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

6

5

7

55

8

A

A

C

To sheet 1

F7:2

24V AC

switched

ye&bn

wh&ye

rd&bl

gr&pk

vi

B

To S5 input X2kd:1

+24V DC

From On button

To On button

To keyswitch

To GND, S5 assembly X2kc:M

To S5 output X2kc:8

To S5 input X2kb:7

From On button

To S5 input X2kd:8

+24V DC

From EMERG.-STOP circuit (to K1)

To On button

24V AC

24V AC

To ext. EMERG.-STOP circuit (WPC)

B

(to K2)

From EMERG.-STOP circuit

bk

pk&bn

gr/bn

wh&gr

ye

bn&gn

wh&gn

bl

gn

bn

gy

wh

00321113-W1

To terminal panel 00344265

C

To sheet 1

F10:2

1.0mm²

Software release

Software release

43 K3 To sheet 1

44

24V24V ACAC F10:2 F10:2

21

bk

24V AC

D

Signaling circuit

Control On

14

Software release

K3

Signaling circuit

13

1.0mm²

K3

D

22 L1

K1

X1

X3

X5

13

23

33

43

53

65

L1

3TK2805

X1

K2

X2

X3

X4 X5 X6

13

23

33

43

57

65

14

24

34

44

58

66

3TK2804

A1

K3 L2

X2

X4 X6

14

24

34

44

54

A2

66

L2

E

To sheet 1

1.0mm²

bk

E

1.0mm²

GND

MP1

FOR INFORMATION ONLY This document will not be replaced when modifications are made !

F 05 01 01 Status

Function status Product status Document status Modified 1

15.07.98 15.07.98 15.07.98

Leh Leh Leh

Date

Name

Date 21.07.98 Author Tuth Check. Stand. 2

PL EA1 E

SIEMENS AG

Orig.

Creat. f. 3

Circuit diagram, power supply

SMD Placement System SIPLACE 80S20/F4 #

Creat. by 4

5

6

= + Sheet 2 2 Sh.

00321086-050101LD3 7

8

F

Netz Power Ein On Frei Ready

TS35 top hat rail l=130mm

TS35 top hat rail l=164mm

TS35 top hat rail l=146mm

TS35 top hat rail l=146mm

TS35 top hat rail l=160mm

8 7 6 5 4 3

Kanal 1 Channel 1 Kanal 2 Channel 2

Please note! Make sure that the X200 terminals on the upper top hat rail are seated with their right end flush with the stop Make sure that the main switch can be moved on the top hat rail for max. 2mm to the left or to the right.

Name

2 1

+ Date Status

(This lateral play ensures optimum freedom of movement when pushing the switch through the front cover.)

E E

F modifications are made ! F

Sheet 1 4 Sh.

00321086-050101TD3 # Creat. by Creat. f. Orig.

=

SMD Placement System SIPLACE 80S20/F4 Power supply structure SIEMENS AG

PL EA1 E Leh Leh Leh

D D

Date 21.07.98 Author Tuth Check. Stand. 23.01.98 23.01.98 23.01.98

Function status Product status Document status Modified 05 01 01

C C

8 7 6 5 4 3 2 1

56 3 SIPLACE 80S-20 Circuit Diagrams Power supply (Sh. 1 of 4) 00321086-050101TD3

A

A

B

B

FOR INFORMATION ONLY

not be replaced when

This document will

00321086-050101TD3

Power supply (Sh. 2 of 4)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

57

8

A

A

Connections may not protrude from the terminals!

B

B

A1

C

K4

Three-phase transformer T2

Single-phase transformer T1

C Cables must not protrude from the upper edge of the frame! Fit K4 protection flush with the right! Combine the cable using cable ties.

D

D

Fit both cable ducts using additional rivets

Point to fit the cable harness to the machine

E

E

FOR INFORMATION ONLY This document will not be replaced when modifications are made !

F 05 01 01 Status

Function status Product status Document status Modified 1

23.01.98 23.01.98 23.01.98

Leh Leh Leh

Date

Name

21.07.98 Date Author Tuth Check. Stand. 2

PL EA1 E

SIEMENS AG

Orig.

Creat. f. 3

Power supply structure

SMD Placement System SIPLACE 80S20/F4 #

Creat. by 4

5

6

= + Sheet 2 4 Sh.

00321086-050101TD3 7

8

F

00321086-050101TD3

Power supply (Sh. 3 of 4)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

58

8

A

A

Oval-shaped cable duct: dia.=30mm l=100mm

B

B

Inrush current limiter

T1

A1

N

The following labels have to be applied:

208 400 400

T2

C

24

8

0

Cable duct: dia.=20mm l=110mm

208 400 400 208 400 400 SC

8 24 230 230 150 120 -5% N +5% PE

69 69

D

48

Edge protection

69 48

Three-phase transformer

A: identification label, assembly inscription acc. to VA-F-510-001 AUT5

SIEMENS PLEA1

PLEA1 Serial No.: ...

Mat. no.: 00321086-05

D

Type 4AV1301-3CT Serial No. ES 1 2 3 4 5 6 7 8 9 10

B: inspection label, inspection inscription of products acc. to guideline VA-F-510-001

C

Single-phase transformer

48 42 42 42 0V

E

E

FOR INFORMATION ONLY This document will not be replaced when modifications are made !

F 05 01 01 Status

Function status Product status Document status Modified 1

13.02.98 13.02.98 13.02.98

Leh Leh Leh

Date

Name

21.07.98 Date Author Tuth Check. Stand. 2

PL EA1 E

SIEMENS AG

Orig.

Creat. f. 3

Power supply structure

SMD Placement System SIPLACE 80S20/F4 #

Creat. by 4

5

6

= + Sheet 3 4 Sh.

00321086-050101TD3 7

8

F

00321086-050101TD3

Power supply (Sh. 4 of 4)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

59

8

Cover for V1 bridge rectifier

A

A

B

B

2 x 10 cm shrink sleeve

C

C

Material: Makrolon, transparent, 1.5mm Holes: symmetrical

2 x dia. = 4.5mm 5 x dia. = 6mm

Break and chamfer edges

00342917 00324356-W1 00300161-06 00321113-W1 00324358-W1

Protective sleeve

D

D 2 x fastening clip

Please note! The cover for the V1 bridge rectifier is to be fitted using a distance bolt of 50 mm length and M4 thread. To increase the diameter of the fastening clip, 3 distance plates have to be inserted when fitting the clip.

E

E

FOR INFORMATION ONLY This document will not be replaced when modifications are made !

F 05 01 01 No.

Function status Product status Document status Modified 1

23.01.98 23.01.98 23.01.98

Leh Leh Leh

Date

Name

21.07.98 Date Author Tuth Check. Stand. 2

PL EA1 E

SIEMENS AG

Orig.

Creat. f. 3

SMD Placement System SIPLACE 80S20/F4

Power supply structure

#

Creat. by 4

5

6

= + Sheet 4 4 Sh.

00321086-050101TD3 7

8

F

00300272-050101LD3

Service socket

3 SIPLACE 80S-20 Circuit Diagrams

1

2

3

4

5

7

6

60

8

Service socket

A1

A

L

PE

gnye

1x2.5mm² bl

1x2.5mm² br l=100mm

N

A

00342916-01 (W5) gnye

2

B

B

(W1)

4

bk

l=210mm

1

bk

l=350mm

2 3

bk bk

C

Ground machine frame

(W2)

1

00342916-01 (W3) gnye

1

br 1x2.5mm²

N

Ground U profile

PE

Main power filter

gnye PE

N

N

L1

L1

L2

L2

Z1

L3

bl bk

00342917-01

(W1)

bn

To main switch in power supply unit S20/S2/F4 (00321086-xx/00336812-xx)

To main power plug

00342916-01

N

bl 1x2.5mm²

gnye

D

bk

X216

Ground carrying bracket

Ground machine frame 00342916-01 (W2) gnye

C

00342917-01 gnye

1x2.5mm² br l=100mm

1

D

bk

L3

00321112-xx

(W2) Ground machine frame

E

gnye PE

bl

N

bk

L1

00321112-xx

(W1)

bn

L2

To main switch in power supply unit S15/F3/G2 (00315975-xx)

l=160mm

00342916-01 (W4) gnye

F20

E

bk

L3

F

F 05 01

Function status Product status

17.07.98 17.07.98

Leh Leh

Date Author

01

Document status

17.07.98

Leh

Check.

Modified

Date

Name

Stand.

Status

1

20.07.98 Haas

2

PL EA1 E Orig.

3

SIEMENS AG Repl. f.

Replaced by 4

SMD Placement System SIPLACE 80S

Service socket 5

# 6

= + Sheet 1 1 Sh.

00300272-050101LD3 7

8

Ground U profile

E

Status 05 01 Function status Product status 17.07.98 17.07.98 Leh Leh Date Author

01 Document status 17.07.98 Leh Check.

Modified Date Name Stand.

1 20.07.98 Haas

2 Urspr. br

bk

PL EA1 E

3 Ers. f.

A1

Ers. d. 4

SIEMENS AG

5

PG screw fitting

1

Service socket #

6 N

gnye

X216

1x2.5mm² bl bk

1 bk

3 bk

2 bk

00342916-01 gnye (W1) gnye 00342916-01 To (W3) main power plug

4

3

N N

00342916-01 (W2)

Ground machine frame

Ground main power filter

Ground carrying bracket

5

2

gnye

00342916-01 (W4)

1x2.5mm² each br

1

1

N N

gnye

1

1

1

N

4

PE

F20

2

2

Ground main power filter

3

L

bk

1x2.5mm² br

3

br

1x2.5mm² bl

bk

Warning......

bl

1

bk

N

bl

3

gnye

To main switch in power supply unit (00315975-xx) S15/F3/G2

2

Service socket

N

00342917-01 (W1)

2

(W2)

00321112-xx

00321112-xx (W1)

1

Ground main power filter

C

(W2)

gnye

Ground machine frame

A

00342917-01

D To main switch in power supply unit (00321086-xx/00336812-xx) S20/S23/F4

1

gnye

Ground machine frame

00300272-050101TD3 Service socket

3 SIPLACE 80S-20 Circuit Diagrams

6 7

B

F SMD Placement System SIPLACE 80S

7

= +

00300272-050101TD3 Sheet 1 1 Sh.

8

61

8

A

B

C

D

E

00342916-01 (W5)

gnye

F

00324087-070101LD3

80S-20 control unit (Sh. 1 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

8

LAN

A

62

A

X3sd

X2sd

Communications assembly

TCP/IP Interface A14 ( sp )

AMS bus (5-pole)

A13

A36 ( rz )

( sd )

X4sa

X1rz X6sa

X2sp X2sp

X3sa

X6sa

B

X7sa

M44 machine controller A1 ( sa )

X1sd X10su

X1sp X9su

X5sa

Winchester / Floppy

X9sa

X4sd

C0938-W1/W2

X8sa

V24-1 Interface

X5sd

Serial Interface

V24-2 Interface

X6sd

Serial Interface

V24-3 Interface

X7sd

Monitor

V24-4 Interface

X92 X8sd

CAN bus Interface

Transceiver cable

CAN bus Interface

B

HS3L Interface

00324196

X1ry X1ry

Keyboard

A23 ( ry )

Printer

COM 1

Transceiver

COM 2

X2ry

A11 ( th )

Data lines

X1th X12su

X1sa X11su

SMP bus

C

C

( 12-pole ) A32 ( su )

X3tr

Axis service

X3tq

A29 (uc)

Nominal values

Z

X2ud

E

X6ud

DP

Axis rear panel 00321037

X4ud

X1ud Z X3ud DP X5ud

Axes tracks

X6uc

Nominal values

Y

X4uc

Star

Axis rear panel 00321036

X

X2tr X25 X7ud

X2uc

X1uc X

X Axis rear panel 00321036

Axis service

X3sn

Axis service

X3sm X5sz Star

X3sz Y

Axes tracks

X3uc Y

Inputs

The A27 – A30 axes rear panels are part of the external cable harness !

A28 (ta)

X5uc Star

Inputs

A27 (sz)

D

A9 (tr)

X2tq X24 X7uc

Axes tracks

Outputs

E

A8 (tq)

X2sn X23 X7ta

Nominal values

Outputs

X2sm X22 X7sz

Z

X5sg

X2ta

X4sg

A7 (sn)

DP

X3sg

(Gantry 2)

X4ta

X2sg

Axis controller

(Gantry 2)

X6ta

X5sf

Star axis

(Gantry 1)

Axis rear panel 00321037

X4sf

Axis controller

X1ta Z

X3sf

X8su X1tr

X3ta DP

X2sf

X7su X1tq

X5ta

X5se

Axes tracks

X4se

A6 (sm)

X1sz X

X3se

Inputs

Axis service

X2se

Inputs

( sg )

Outputs

( sf )

Outputs

( se )

Inputs

A5

Inputs

A4

Outputs

A3

Outputs

D

Star axis (Gantry 1)

Spare A10

Nominal values

I/O board

X6su X1sn

X2sz

I/O board

X5su X1sm

Y

I/O board

X4su

X4sz

X3su X1sg

X6sz

X2su X1sf

Star

X1su X1se

A30 (ud)

F

F 07. 01. 01. Status

Function status Product status Document status Modified 1

19.03.99 19.03.99 19.03.99

Tek Tek Tek

Date

Date

Name

Stand.

19.03.99 Wollgarten

Author

SIEMENS AG

PL EA1 E

SMD Placement System SIPLACE 80S20

S20B control unit

Check. Orig. 2

Creat. f. 3

#

Creat. by 4

5

6

= + Sheet 1 2 Sh.

00324087-070101LD3 7

8

00324087-070101LD3

80S-20 control unit (Sh. 2 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

63

8

A

Serial Interface

Serial Interface

X3sb

X4sb

X5sb

X6sb

Applies to GEM option only !

Printer

Monitor

COM 2

Keyboard

COM 1

A

X7sb LAN

LAN

X2ts

X2tt

TCP/IPInterface A15 ( ts )

TCP/IPInterface A16 ( tt )

X1ts X4tb

X1tt X5tb

A36 ( rz )

M44 machine controller GEM

X9sb

X4rz X2sb

AMS bus (5-pole)

A12 ( sb )

X8sb

B

C0938-W1/W2

Winchester / Floppy A17 ( tc )

Data lines

X1sb X1tb

X1tc X2tb

X3tb

B

SMP bus ( 5-pole )

C

C

X6sc

X7sc

D

X1sc X8sv

X1ss X1ts

X2sc X9sv

MVS rear panel board A33 ( sv )

E

X1

X2

X3

X4

X5

1

2

E

X1ue

Fan unit

A35

( ue )

X11sv

0V

+ 5V

0V

+ 5V

+ 12V

Power supply backplane A27 (ts)

X6 X10sv

- 12V

X3ss X3ts

X2ss X2ts

GND

S23 power supply unit A26 (ss) +24VDC

Vision module A2 ( sc )

X4ts

X5sc

Camera 2 / 4

X4sc

Camera 1 / 3

S-Com 2

X3sc

D

Display

S-Com 1

A31 ( tb )

F

F 07. 01. 01. Status

Function status Product status Document status Modified 1

11.11.99 11.11.99 11.11.99

Tek Tek Tek

Date

Date

Name

Stand.

05.06.1999 Tekin

Author

PL EA1 E

SIEMENS AG

S20B control unit

SMD Placement System SIPLACE 80S20

Check. Orig. 2

Creat. f. 3

#

Creat. by 4

5

6

= + Sheet 2 2 Sh.

00324087-070101LD3 7

8

00324087-070101TD3

80S-20 control unit (viewed from the front)

3 SIPLACE 80S-20 Circuit Diagrams

* Please note

(se)

I/O board A4 assembly

(sf)

I/O board A5 assembly

(sg)

X5se

X4se

X3se

X2se

See page 49

X5sf

X4sf

X3sf

X2sf

See page 49

X5sg

X4sg

X3sg

X2sg

See page 50

Battery 3.8V

I/O board A3 assembly

Spare S-COM 2

S-COM 1

Reset

VGA

fan unit

(sc)

Transceiver A23 assembly

(tv)

(ue)

Servo Off

Vision module A2 assembly

A35

Servo Off

AUI X2sp

(sp)

(sd)

S-COM 1

S-COM 2

S-COM 3

S-COM 4

CAN bus

CAN bus

X2sd

X3sd

X4sd

X5sd

X6sd

X7sd

LPT

S-COM 2

S-COM 1

X7sa

X6sa

X5sa

X4sa

Coplanarity analysis unit

(te)

A19 assembly

Tast

(sa)

Reserved for

Reset

VGA Floppy

Hard disk

Fail

(th)

S23 power supply unit A26 assembly (ss)

(sb) GND +24V -15V +15V -12V +12V +5V

Reserved for E290 LAN board A16 assembly

Servo Off

Reserved for E290 LAN board A15 assembly

Servo Off

Reserved for Winchester/floppy, GEM A17 assembly

Servo Off

Reserved for GEM machine controller A12 assembly

Servo Off

Winchester/M54 floppy A11 assembly

X3tr

Servo Off

(tr)

X3tq

Servo Off

Axis controller A9 assembly

M44 machine controller A1 assembly

Servo Off

(sn) (tq)

Communications assembly A13 assembly

Servo Off

(sm)

Axis - Star A8 assembly

E223 LAN board A14 assembly

X3sn

Servo Off

Axis controller A7 assembly

X3sm

Servo Off

Axis - Star A6 assembly

Camera 1/3

Abort

Camera 2/4

(tc)

(ts) Reserve (tt)

* Please note Apply the following labels on the outside (flush with the front plate): A: identification label

Function status (FS) in compliance with the current parts list

Assembly inscription acc. to VA-F-510-001 Font size 2.5mm, material Scotchal 3698-E (color Al RAL 9006)

Dimensional variations: Degree of accuracy medium acc. to ISO 2768 mH

SIEMENS PL EA 00324087 / FS AA-BBBB-CCCC

B: inspection label

Identification: testing engineer, month, year

Date

Series number Date (year/month/day) acc. to SN 01007 Manufacturer/location acc. to SN 37040

Author Check.

Name

05.06.1996 Tekin 12.04.99

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

07. 01. 01. Status

Function status Product status Document status

12.04.99 Tek 12.04.99 Tek 11.11.99 Tek

Modified

Date

Name

Format

A3

(Material, semifinished products) (Unmachined part no.) (Model or swage no.)

SMD Placement System SIPLACE 80S20 S20B control unit

Stand. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte fuer den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Scale

SIEMENS PL EA

(Drawing number)

00324087-070101TD3 Main no.

FS

ES

US UA S F

Sheet 1 1 Sh.

64

00347286-010101FD4 00347286-010101FD4

Control unit (wrap connections) (Sh. 1 of 3) Control unit (wrap connections) (Sh. 2 of 3)

Siemens AG

3 SIPLACE 80S-20 Circuit Diagrams

Cable harness Document number: Designation:

PL EA 1 E2

00347286-010101FD4

Siemens AG

S20 / F4B control unit, base

S20B / F4B Control unit, Wrap connections incl. M44

Axis no. 0 (module 1)

⇔ C31 ⇔ B7

Axis no. 2 (module 3)

Document number: Designation:

PL EA 1 E2

00347286-010101FD4 S20 / F4B control unit, base

Coding for I/O-boards 1 - 3 (SMP16-A12):

SMP16-A12 Coding, axis board 1 (SP5): Axis no. 1 (module 2)

Cable harness



SP1/C31

I/O board 2

SP2 / C31

⇔ SP2 / C23 ⇔ SP2 / C25 (IREQ9=0 / IREQ10=0 / IREQ11=1)

I/O board 3

SP3 / C31

⇔ SP3 / C23 ⇔ SP3 / C27 (IREQ9=0 / IREQ10=1 / IREQ11=0)

B16 B19

SP1/C23 ⇔ SP1/C25 ⇔ SP1/C27 (IREQ9=0 / IREQ10=0 / IREQ11=0)

I/O board 1

Coding, axis board 2 (SP6):

⇔ B3 ⇔ B4 B16 ⇔ B9 C31 ⇔ B18 ⇔ B20

Axis no. 3 (module 1)

Interrupt I/O boards 1 - 3 (SMP16-A12):

C2

Axis no. 4 (module 2) Axis no. 5 (module 3)

Coding, axis board 3 (SP7):

⇔ B4 ⇔ B5 B16 ⇔ B7 ⇔ B8 ⇔ C31 ⇔ B21

Axis no. 6 (module 1)

I/O board 1

SP11/C19



SP1/C15

Int. I/O board 1 SMP-IREQ5

I/O board 2

SP1 / C15



SP2 / C15

Int. I/O board 2 SMP-IREQ5

I/O board 3

SP2 / C15



SP3 / C15

Int. I/O board 3 SMP-IREQ5

C2

Axis no. 7 (module 2) Axis no. 8 (module 3)

B9

Communications assembly interrupts:

Coding, axis board 4 (SP8):

a. on SMP16-A12 bus

⇔ B3 ⇔ B6 B16 ⇔ B8 ⇔ B10 C31 ⇔ B18 ⇔ B19 ⇔

Axis no. 9 (module 1)

C2

Axis no. 10 (module 2) Axis no. 11 (module 3)

SP11/C21 SP11/C23

⇔ ⇔

SP10/C23 SP10/C25

Int CAN bus Int HS3L

B21 b. between AMS bus and SMP16-A12:

Interrupt axis boards SP11/C15



SP8/C15



SP8/C17



AMS-SP1/C8 AMS-SP1/B8 AMS-SP1/A8 AMS-SP1/C7

SP8/C19 Int. axis 4 on SMP_IREQ3

SP8/C19



SP7/C19



SP7/C17



SP7/C15

Int. axis 3 on SMP_IREQ3

SP7/C15



SP6/C15



SP6/C17



SP6/C19

Int. axis 2 on SMP_IREQ3

SP6/C19



SP5/C19



SP5/C17



SP5/C15

Int. axis 1 on SMP_IREQ3

⇔ SMP-SP10/C21 ⇔ SMP-SP10/C19 ⇔ SMP-SP10/C17 ⇔ SMP-SP10/C15

AMS bus: AMS-SP1 / A4 AMS-SP1 / A3

Author :

PL EA 1 E6 Ref Wollgarten

Signature

Int COM6 Int COM5 Int COM4 Int COM3

Testing

Development

Page Date

1 of 3 29.03.01

Author :

⇔ ⇔

PL EA 1 E6 Ref Wollgarten

AMS-SP4 / A3 AMS-SP1 / B13

Signature

(Bus priority)

Testing

Development

Page Date

2 of 3 29.03.01

65

00347286-010101FD4

Control unit (wrap connections) (Sh. 3 of 3)

3 SIPLACE 80S-20 Circuit Diagrams

Siemens AG

Cable harness Document number: Designation:

PL EA 1 E2

00347286-010101FD4 S20 / F4B control unit, base

DMA TCP/IP (SMP16-A12) SP9/B5 ⇔ SP11/B19 SP9/B7 ⇔ SP11/B18 SP9/C15 ⇔ SP11/A19

DMA Request DMA Acknowledge Interrupt-LAN

Interrupt GEM computer (SMP16-A5) SP1/C15 ⇔ SP4/C15 SP1/C19 ⇔ SP5/C19 SP1/B3 ⇔ SP4/B3 ⇔ SP5/B3

IRQ3 IRQ5 AEN

Connection between communications assembly and ICOS: Flat ribbon cable, 20-pin EMC backplane COM – ICOS backplane Plug on EMC backplane COM: b a 1   Pin 1 on b1 2   3   4   5   6   7   8   9   10   Key 11   Pins pinched off M M

Author :

PL EA 1 E6 Ref Wollgarten

Signature

ICOS1 rear panel X10

Testing

Development

Page Date

3 of 3 29.03.01

66

00347286-010101TD3

Control unit S20B/F4B, basic module, (viewed from the front) (Sh. 1 of 2)

3 SIPLACE 80S-20 Circuit Diagrams

X1su

001 Battery 3.8V

X2su

002 X3su

X9sv

005 X22

X6su

X23

MVS backplane A33 A35

X5su

X24

A32

003

(ue)

X25

X8su

Edge protection

fan unit

SMP bus board X7su

X8sv

X9su

004 X10su

X92

X11su

X1rz

AMS bus board X12su

A36

X2rz

X1ts

X2ts

Power supply backplane A27

X3ts

006

* Please note

005

* Please note On the inside (flush with the front plate), apply the following labels: A: identification label

Function status (FS) in compliance with the current parts list

Assembly inscription acc. to VA-F-510-001 Font size 2.5mm, material Scotchal 3698-E (color Al RAL 9006)

Dimensional variations: Degree of accuracy

40 SIEMENS PL EA 00347286 / FS AA-BBBB-CCCC

B: inspection label

Identification: testing engineer, month, year

Scale

medium acc. to ISO 2768 mH

18

Date

Series number Date (year/month/day) acc. to SN 01007 Manufacturer/location acc. to SN 37040

Author Check.

Name

11.11.1999 Tekin 11.11.1999

Stand.

new

S20B/F4B

11.11.99 Tek

Status

Modified

Date

Name

1:2

Format

A3

(Material, semifinished products) (Unmachined part no.) (Model or swage no.)

SIEMENS PL EA

SMD Placement System SIPLACE 80S20/F4

Control unit S20B/F4B, basic module (viewed from the front) (Drawing number)

00347286-010101TD3 Main no.

FS

ES

US UA S F

Sheet 1 2 Sh.

67

00347286-010101TD3

Control unit S20B/F4B, basic module, (viewed from the back) (Sh. 2 of 2)

2

+5V

0V

SENSE

0V

SENSE

008 +24V

9

+24V

+24V

+15V

+15V

+15V

PE PE PE

21 25

X2ts

17

GND

GND

GND

GND

-12V

GND

GND

-12V

GND

DCGOOD

-12V

GND

GND

-12V

P5

GND

Power supply backplane

P5

GND

( ts )

P5

GND

GND

P5

GND

P5

P5

GND

GND

P5

GND

P5

P5

X1ts

13

+12V

+12V

+12V

+12V

PF

A27

P5

-15V

-15V

-15V

-15V

-

A35

+12V 27

assembly

31

Reserved for Coplanarity analysis unit

-15V 46

-12V 6

X2

X2

X2

013

38

0V

7

A29 assembly (uc) X6

X3

X4

X1

A28 assembly (ta) X5

X6

X3

+3.3V

+3.3V

X2

51

X1

47

X4

43

X3

39

X6

( ue )

35

A30 assembly (ud) X5

X5

Axis controller

X4

X1

A27 assembly (sz) X5

X6

X3

X4

X1

X10sv

A33

X5sv

X6sv

X1sv

X11sv

X9sv

X2sv

X3sv

X4sv

Vision module

X8sv

4

55

(sv)

55

+5V 54

0V

SENSE

+3.3V

0V

SENSE

Spare

+5V

1

+5V 38

8

+12V

+15V

Axis controller

N L1 PE

+5V

9

0V

( su )

Axis controller

19

2

+3.3V

0V

SENSE

009

+5V

Axis controller

Fan unit

+5V

0V

SENSE

-12V

0V 26

X92

10

+3.3V

0V

SENSE

E223 LAN board

+5V

+5V

59

2

X17

010

X18

X20

0V 62

0V

I/O board

X19

016

3

I/O board

017

X21 67

67

1

X1ue

-15V

-12V

+12V

+15V

I/O board

( rz )

11

+3.3V

A32 SMP bus

Communications assembly

SENSE

0V

3

0V

12

0V

Machine controller

X4ts

4

+5V

1

-15V 18

-12V

Winchester/Floppy

X3ts

11

5

0V

0V

A36 AMS bus

2

+12V

+15V

Reserved for GEM machine controller

+15V

+

SENSE

+5V

0V

( tb )

3

A32 SMP bus

7

4

+3.3V

Reserved for Winchester/floppy, GEM

Ground point

007

5

Reserved for E290 LAN board Reserved for E290 LAN board

3 SIPLACE 80S-20 Circuit Diagrams

Ground point

SMP and AMS rear panels to be protected using the 011 cover plate.

012 Dimensional variations: Degree of accuracy

Scale

medium acc. to ISO 2768 mH Date Author Check.

Name

11.11.1999 Tekin 11.11.1999

Stand.

new

S20B/F4B

11.11.99 Tek

Status

Modified

Date

Name

1:2

Format

A3

(Material, semifinished products) (Unmachined part no.) (Model or swage no.)

SIEMENS PL EA

SMD Placement System SIPLACE 80S20/F4

Control unit S20B/F4B, basic module (viewed from the back) (Drawing number)

00347286-010101TD3 Main no.

FS

ES

US UA S F

Sheet 2 2 Sh.

68

00321480-020701LD3

80S20 servo unit (Sh. 1 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams 3

2

5

4

6

7

69

8

A

X2vn

Nominal values

X3vn

Anti-crash board

X4vn

Brake signal

X5vn

Y-axis backplane (Gantry 2)

+/-15V voltages

X1

Tachometer

X1vn

X4vm

Brake signal

Y-axis servo amplifier (Gantry 2)

X2vm X3vm

Anti-crash board

X5vm

1L+/4L+ Nominal values

X6vm

X-axis backplane (Gantry 2)

+/-15V voltages

X1

Tachometer

X1vm

X4vb

Brake signal

X-axis servo amplifier (Gantry 2)

X2vb X3vb

Anti-crash board

X5vb

1L+/4L+ Nominal values

X6vb

Y-axis backplane (Gantry 1)

+/-15V voltages

X1

Tachometer

X1vb

X4va

Brake signal

Y-axis servo amplifier (Gantry 1)

X2va X3va

Anti-crash board

X5va

X-axis backplane (Gantry 1)

X1

X1va

X-axis servo amplifier (Gantry 1)

B

1L+/4L+ Nominal values

X6va

1L+/4L+

Tachometer

X6vn

A

+/-15V voltages

B

C A19 (vb)

A2

Motor

A23 (vm)

A6

Motor

A24 (vn)

A7

X7vn

Motor

X7vm

A18 (va)

A1

X7vb

X7va

C Motor

D

A11

A12

A13

X73

X1

Dynamic brake Y-axis (Gantry 1)

X72

X1

Dynamic brake X-axis (Gantry 1)

X8

X1

Dynamic brake Y-axis (Gantry 1)

X7

X1

Dynamic brake X-axis (Gantry 1)

D

A14

E

E

F

F 02 07

Function status Product status

22.09.98 22.09.98

Deu Deu

Date

01

Document status Modified

22.09.98

Deu

Check.

Date

Name

Stand.

Status

1

22.09.98 Author Haas

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

80S20 servo unit

SMD Placement System SIPLACE 80S20 #

Creat. by 4

5

6

= + Sheet 1

00321480-020701LD3 7

2 Sh. 8

00321480-020701LD3

80S20 servo unit (Sh. 2 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

70

8

A

(Gantry 2)

Servoverstaerker DP1-axis

X1

X1vr

SP-head

X1

X1vp

Backplane Z-axis (Gantry 2)

(Gantry 2)

3L+

Z-axis

A8

Servoverstaerker

(vr)

C

(vp)

A9

2L+/5L+

SP-head

Servoverstaerker Star (Gantry 2)

A26

X1

Voltage

X1vo

X3vo

X2vo

Tachometer

X4vo

Voltage

X1

Tachometer

X13

X3vc

Motor

Motor

B

A25

Backplane Star (Gantry 2)

X3vp

Voltage

X4vp

X1

Tachometer

Nominal values

Nominal values

Ballast circuit

A5

Motor

A17

X4vc

Backplane Star (Gantry 1)

X1

X1vc

A22 (vc)

Tachometer

Nominal values

X12

Voltage

Power supply unit (+/-15V)

X4vf X2vd

2L+/5L+

X3vd

SP-head

Motor

X2vc

A4

A21 (vd)

Nominal values

X4vd

Backplane Z-axis (Gantry 1)

X1

3L+

X1vd

SP-head

Voltage

Voltage

Backplane DP1-axis (Gantry 2)

X2vr X3vr

Tachometer

Tachometer

X4vr

Motor

Motor

SP-head

X2vp

X1

X2vf X3vf

Backplane DP1-axis (Gantry 1)

X1

X1vf

Servoverstaerker DP1-axis (Gantry 1) A3

Servoverstaerker Z-axis (Gantry 1)

D

Nominal values

A15 A20 (vf)

Servoverstaerker Star (Gantry 1)

C

Nominal values

3L+

X11

3L+

SP-head

B

Anti-crash board

A

D

A27 A10

(vo)

A16 E

E

F

F 02 07

Function status Product status

22.09.98 22.09.98

Deu Deu

Date

01

Document status Modified

22.09.98

Deu

Check.

Date

Name

Stand.

Status

1

22.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

80S20 servo unit

SMD Placement System SIPLACE 80S20 #

Creat. by 4

5

6

= + Sheet 2 2 Sh.

00321480-020701LD3 7

8

00321480-020701TD3

Servo unit, viewed from the front (Sh. 1 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

71

8

A

A DP1-axis I A3

L1/L2

L3/L4

Z-axis I A4

Dynamic brake Y I A12

Dynamic brake X I A11

Gantry I

B

B

Star I A5 Y-axis I A2

X-axis I A1

A28 Power supply unit A17 Anti-crash board A15

Star II A10

C

C

fan unit

A16 ballast circuit Y-axis II A7

X-axis II A6

Dynamic brake X II A13

008

D

24V

005 1L+

12V

006

5V

009

L5/L6

L7/L8

004

GND

007

7L+

DP1-axis II A8

2L+/5L+ 6L+

Dynamic brake Y I A14

002 003 2L+

Gantry II

D

001

Z-axis II A9

E

E

Please note : On the outside (flush with the front plate) apply the following labels:

A: identification label, assembly inscription acc. to VA-F-510-001

40 SIEMENS PLEA 00321480-02 AA - BBBB - CCCC

B: inspection label

Series number Date (year/month/day) acc. to SN 01007 Manufacturer/location acc. to SN 37040

Identification: testing engineer, month, year

F 02 07

Function status Product status

22.09.98 22.09.98

Deu Deu

Date

01

Document status Modified

22.09.98

Deu

Check.

Date

Name

Stand.

Status

1

22.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

SMD Placement System SIPLACE 80S20

Servo unit (viewed from the front)

#

Creat. by 4

5

18

6

F = + Sheet 1

00321480-020701TD3 7

2 Sh. 8

00321480-020701TD3

80S20 servo unit (Sh. 2 of 2)

1

3 SIPLACE 80S-20 Circuit Diagrams 3

2

Z-axis servo board DP1-axis servo board

4

5

7

6

72

8

Power supply unit

TDS120/A2,5Z TDS120/1D

Star-axis servo board

TBS120/2,5S

A

A +15V -15V

Ready status

Ready status Output stage, enable

Output stage, enable (I² x t signal)

I r.m.s limiting

I r.m.s limiting

Fault

(I² x t signal)

+15V

Fault

-15V GND

Please note: Heat sink installed in Z-axis only

Tachometer P-gain

B

Is (U) Current nom. value

Scaling: 10V correspond to device max. current

Is (W) Current nom. value Iact (U) Current actual value Iact (W) Current actual value

Scaling: 10V correspond max. motor volt.

Vnom (U) Current regulator output

Ns Nominal speed

Vnom (W) Current regulator output

Ie Nominal power input

B

Spare

Ta tachometer (real tachometer voltage)

0V Reference potential

Is Nominal current (speed controller output) IA Motor manipulated variable (current contr. output) Ii Actual current value C

C

Ss Sensor-stop signal 0V Amplifier electronics GND

TDS120/12,5X TDS120/25Y

X-axis servo board Y-axis servo board

Anti-crash board

Ready status D

Reset button

Output stage, enable I r.m.s limiting

D

(I² x t signal)

Fault Zero point, distance sensor Tachometer P-gain

Gain, distance sensor Analog voltage, distance sensor AGND

E

E Ns Nominal speed

X-axis, gantry I

Ie Nominal power input

X-axis, gantry II

Ta tachometer (real tachometer voltage) Is Nominal current (speed controller output)

Y-axis, gantry I

IA Motor manipulated variable (current contr. output) Y-axis, gantry II

Ii Actual current value Ss Sensor-stop signal

Distance sensor

0V Amplifier electronics GND

F

F 02 07

Function status Product status

22.09.98 22.09.98

Deu Deu

Date

01

Document status Modified

22.09.98

Deu

Check.

Date

Name

Stand.

Status

1

22.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

Creat. by 4

80S20 servo unit

SMD Placement System SIPLACE 80S20 #

(Assemblies overview) 5

6

= + Sheet 2

00321480-020701TD3 7

2 Sh. 8

00321693-030201LD3

Circuit diagram, 80S-20 servo unit, basic module (Sh. 1 of 4)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

6

5

4

7

73

8

See page 119

Anti-crash board

yebk yebk yebk yebk

TT+ EN EN 15V

TT+ EN EN 15V

pkbk wh 0.4mH

L8

0.4mH

L7

Brake signal

bn bn vi vi MMM+ M+

1.0mm² ** 1.0mm² **

4z 6d 20z 22d

24z 26d

D

Dynamic brake Y-axis (Gantry II)

bn bn vi vi

bn pk

bn vi

pk

bn

X73

1.0mm² E

6 5

3 4 1 2

Y-axis (Gantry II)

MMM+ M+

TT+ X71

Motor Motor Motor + Motor +

6 5

Tacho Tacho +

1

X-axis (Gantry II)

TT+

3

Tacho Tacho +

X70

Motor +

M-

Twist wires in pairs and keep cable routing short Wires marked with * or ** have to be separated when fitting them Also refer to the illustration in the servo rear panel of the construction specs

M+

**

Motor -

/

C

0.25mm²

8z 10d 16z 18d

X73

1.0mm² *

1 4

1.0mm² * 1.0mm² *

TT+

TT+

M+ 8z 10d 16z 18d

M-

X4vn

bnbk bnbk vibk vibk 0.25mm²

0.4mH

L6

0.25mm²

A24

5 6 1 2

X7vn

pk

L5 bn

1 3

B

1 2 3 4

Backplane Y-axis (Gantry II)

bn pk

bn vi

pkbk

bnbk

pkbk wh Brake signal

Brake signal 24z 26d

(Gantry II) X72

Y-axis (Gantry I)

X6

MMM+ M+ 3 4 1 2

Motor Motor Motor + Motor +

TT+ 6 5

Tacho Tacho +

Tacho Tacho +

X-axis (Gantry I)

Motor +

TT+

M+

Motor -

M-

6 5

X5vn

1 3

X3vn

Dynamic brake X-axis

NOTE with respect to

1

X6vn

1.0mm² **

1.0mm²

3

X5vm

4z 6d 20z 22d

4z 6d 20z 22d

1.0mm²

X2vn

See page 108

1.0mm² *

bn bn vi vi

bn pk

bn vi

pk

X8

Dynamic brake Y-axis (Gantry I)

X1vn

1L+/4L+

0.25mm²

X72

X1vm A23

5 6 1 2

X7vm

0.4mH

L4

MMM+ M+

8z 10d 16z 18d

TT+

1.0mm² ** 1.0mm² **

E

X5

1 4

bn bn vi vi

L3

0.4mH

M+

M-

8z 10d 16z 18d

X8

4z 6d 20z 22d bn

X4vm

0.25mm²

1.0mm² * 1.0mm² *

Dynamic brake X-axis (Gantry I) X7

1 4

X2vm

Backplane X-axis (Gantry II)

See page 108

pkbk wh

bnbk bnbk vibk vibk 0.25mm²

0.25mm²

X4vb

0.25mm²

X6vm

1 2 3 4

1L+/4L+

5 6 1 2

X7vb

pk

L2

1 3

X3vm

A19

1.0mm² **

24z 26d

X7

X5vb

bn vi

pkbk

bnbk

Brake signal

bn

0.4mH

1.0mm² *

L1

0.25mm²

D

1 3

TT+

C

1L+/4L+ X5va

1 2 3 4

X3vb

Backplane Y-axis (Gantry I)

See page 108

A18

5 6 1 2

X7va

1 4

pkbk wh

X4va

X6vb

X2vb

bn pk

1L+/4L+

X1vb

0.4mH

Backplane X-axis (Gantry I)

See page 108

X1va

X2va

X6va

1 2 3 4

X3va

1 2 3 4

X11d

0.25mm²

TT+ EN EN 15V

0.25mm²

TT+ EN EN 15V

0.25mm²

B

1 2 3 4

X11c

yebk yebk yebk yebk

yebk yebk yebk yebk

1 2 3 4

0.4mH

X11b

1 2 3 4

24z 26d

X11a

A

yebk yebk yebk yebk

A

F

F 03 02

Function status Product status

28.09.98 27.10.98

Deu Leh

Date

01

Document status Modified

28.09.98

Deu

Check.

Date

Name

Stand.

Status

1

28.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

Circuit diagram, S20 servo unit, basic module SMD Placement System SIPLACE 80S20 #

Creat. by 4

5

6

= + Sheet 1

00321693-030201LD3 7

4 Sh. 8

00321693-030201LD3

Circuit diagram, 80S-20 servo unit, basic module (Sh. 2 of 4)

2

1

3 SIPLACE 80S-20 Circuit Diagrams 3

4

5

6

74

8

7

A

A

1L+/4L+

c2 c4 c6 c8

(vf)

Voltage

Input

Voltage

X1vp

A26

2L+/5L+

Tachometer Voltage

X1vo

Motor

D

X2vo

Nominal values

Backplane Star (Gantry II)

Tachometer

C

(vp)

X3vo

Motor

Voltage

X4vo

X2vc

Nominal values

X3vc

Output

X4vc

Backplane Star (Gantry I)

+15V +15V +15V +15V +15V +15V 1L-15V -15V -15V -15V -15V -15V 1L6L+

4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

X3vp

X12

Voltage

Tachometer

X4vp

Motor

Tachometer

Backplane Z-axis (Gantry II)

Motor

X2vp

Nominal values

Power supply unit (+/-15V)

X2vd X3vd X4vd

Backplane Z-axis (Gantry I)

X1vd

Nominal values

2L+/5L+ D

X1vc

A25

3L+

A21 (vd)

A17 (vc)

B

(vr)

3L+

C

X1vr

Tachometer

Backplane DP1-axis (Gantry II)

X2vr

Motor

X3vr

Voltage

Tachometer

Nominal values

X4vr

Motor

X13 a2 a4 a6 a8

1L-

Ballast circuit

X2vf A20

X3vf

B

Nominal values

X4vf

3L+

Backplane DP1-axis (Gantry I)

X1vf

3L+

A27 (vo)

E

E

F

F 03 02

Function status Product status

28.09.98 27.10.98

Deu Leh

Date

01

Document status Modified

28.09.98

Deu

Check.

Date

Name

Stand.

Status

1

28.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

Circuit diagram, S20 servo unit, basic module SMD Placement System SIPLACE 80S20 #

Creat. by 4

5

6

= + Sheet 2

00321693-030201LD3 7

4 Sh. 8

00321693-030201LD3

80S-20 servo unit, basic module, power supply (Sh. 3 of 4)

1

2

3 SIPLACE 80S-20 Circuit Diagrams 3

4

5

Star point 001 2L+/5L+

6

7

75

8

Star point 007 1L-

Star point 004 +24V

A

A Backplane, star I

A22

Backplane, star II

A27

Meas. socket

MB1

X4vc:4

pk / 0.5mm²

X4vo:4

pk / 0.5mm² pk / 0.25mm²

X3:3

From plug

pk / 1.0mm²

Fan terminal

X80

Anti-crash board

A15

Meas. socket

MB4

From plug To plug

blbk / 0.5mm² X11g:2

Fan terminal

wh / 0.5mm²

X80

blbk / 0.25mm²

1LAnti-crash board

blbk / 0.25mm²

X4:4

blbk / 1.0mm²

X14:6

blbk / 1.0mm²

A15

To plug

B

X11g:3

X14:5

From plug

X4:5

From plug

X4:6

Meas. socket

MB7

wh / 0.25mm²

wh / 1.0mm² wh / 1.0mm² wh / 1.0mm² B

wh / 0.25mm² 1L-

Star point 002

Star point 005 +12V

6L+ Power supply unit C

Backplane, dp1-axis I

A20

Backplane, Z-axis I

A21

Backplane, dp1-axis II

A25

Backplane, Z-axis II

A26

X12:32

bnbk / 1.0mm²

X4vf:4

bnbk / 0.5mm²

X4vd:4

bnbk / 0.5mm²

X4vr:4

bnbk / 0.5mm²

X4vp:4

bnbk / 0.5mm²

X3:4

From plug

Power supply unit

A17

yebk / 1.0mm²

X12:16

wh / 1.0mm²

X12:30

wh / 1.0mm²

X14:2

yebk / 0.25mm²

MB5

Meas. socket

A17

To plug

bnbk / 0.25mm²

MB2

Meas. socket

D

A17

Power supply unit

Backplane, dp1-axis I

A20

Backplane, Z-axis I

A21

Backplane, star I

A22

Backplane, dp1-axis II

A25

Backplane, Z-axis II

A26

Backplane, star II

A27

wh / 1.0mm²

X4vf:3

wh / 0.5mm²

X4vd:3

wh / 0.5mm²

X4vc:3

wh / 0.5mm²

X4vr:3

wh / 0.5mm²

X4vp:3

wh / 0.5mm²

X4vo:3

wh / 0.5mm²

From plug

X3:2

bnbk / 1.0mm²

X4:2

bnbk / 1.0mm²

From plug

X3:5

wh / 1.0mm²

To plug

X14:9

bnbk / 1.0mm²

From plug

X3:6

wh / 1.0mm²

To plug

C

D

1L-

Star point 003 7L+ E

X14:1

From plug Meas. socket

Star point 006 +5V

gy / 1.0mm² gy / 0,25mm²

MB3

From plug

X3:1

gy / 1.0mm²

To plug

X4:1

gy / 1.0mm²

Anti-crash board

A15

Meas. socket

MB6

From plug To plug

gybk / 0.5mm² gybk / 0.25mm²

X4:3

gybk / 1,0mm²

X14:4

gybk / 1,0mm²

Backplane, X-axis I

A18

Backplane, Y-axis I

A19

Ballast circuit

A16

Backplane, X-axis II

A23

Backplane, Y-axis II

A24

To plug

To terminal panel *903

X7va:4

wh / 1.5mm²

X7vb:4

wh / 1.5mm²

X13:a2

wh / 1.0mm²

X7vm:4

wh / 1.5mm²

X7vn:4

wh / 1.5mm²

X14:8

X207:19

E

wh / 1.5mm²

bk / 10mm² C510-W1

F

F 03 02

Function status Product status

28.09.98 27.10.98

Deu Leh

Date

01

Document status Modified

28.09.98

Deu

Check.

Date

Name

Stand.

Status

1

28.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

SMD Placement System SIPLACE 80S20

80S20 servo unit, basic module (Power supply)

#

Creat. by 4

5

6

= + Sheet 3

00321693-030201LD3 7

4 Sh. 8

00321693-030201LD3

80S-20 servo unit, basic module, power supply (Sh. 4 of 4)

1

2

3 SIPLACE 80S-20 Circuit Diagrams 3

4

5

6

7

76

8

A

A

Star point 008 2L+

To plug

B

pk / 1.0mm²

X14:7

pk / 0.25mm²

MB8

Meas. socket

Power supply unit +15V

From plug

Star point 009 1L+/5L+ C

D

Backplane, X-axis I

A18

Backplane, X-axis II

A23

Backplane, Y-axis I

A19

Backplane, Y-axis II

A24

Ballast circuit

A17

Meas. socket

X7va:3

pk / 1.5mm²

X7vm:3

pk / 1.5mm²

X7vb:3

vi / 1.5mm²

X7vn:3

vi / 1.5mm²

X13:c2

vi / 1.0mm²

MB9

A18

Backplane, Y-axis I

A19

Anti-crash board

A15

Backplane, dp1-axis I

A20

Backplane, Z-axis I

A21

Backplane, star I

A22

Backplane, X-axis II

A23

Backplane, Y-axis II

A24

Backplane, dp1-axis II

A25

Backplane, Z-axis II

A26

Backplane, star II

A27

X6vb:2

pkbk / 0.25mm²

X11g:1

pkbk / 0.25mm²

Pin 4

pkbk / 0.25mm²

X4vf:1

pkbk / 0.25mm²

X4vd:1

pkbk / 0.25mm²

X4vc:1

pkbk / 0.25mm²

X6vm:2

pkbk / 0.25mm²

X6vn:2

pkbk / 0.25mm²

X4vr:1

pkbk / 0.25mm²

X4vp:1

pkbk / 0.25mm²

X4vo:1

pkbk / 0.25mm²

Pin 6

Pin 8

Pin 10 C

Power supply unit -15V

Backplane, X-axis I

A18

Backplane, Y-axis I

A19

vi / 0.25mm²

Anti-crash board

A15

X2:1

vi / 1.5mm²

Backplane, dp1-axis I

A20

From plug

X2:2

vi / 1.5mm²

Backplane, Z-axis I

A21

Backplane, star I

A22

From plug

X2:3

vi / 1.5mm²

From plug

X2:4

vi / 1.5mm²

Backplane, X-axis II

A23

From plug

X2:5

vi / 1.5mm²

Backplane, Y-axis II

A24

Backplane, dp1-axis II

A25

Backplane, Z-axis II

A26

Backplane, star II

A27

E

00321582-xx Ground litz

pkbk / 0.25mm²

B

From plug

MP1

X6va:2

X14:3

To plug

pk / 1.5mm²

X2:6

Backplane, X-axis I

gnye / 1.5mm²

MP3

pkgy / 0.25mm² pkgy / 0.25mm²

X11g:5

pkgy / 0.25mm²

X4vf:2

pkgy / 0.25mm²

X4vd:2

pkgy / 0.25mm²

X4vc:2

pkgy / 0.25mm²

X6vm:1

pkgy / 0.25mm²

X6vn:1

pkgy / 0.25mm²

X4vr:2

pkgy / 0.25mm²

X4vp:2

pkgy / 0.25mm²

X4vo:2

pkgy / 0.25mm²

Pin 18

D

Pin 20

Pin 22

E

Pin 24

gnye / 1.5mm²

MP2

To Terminal panel 00321510-xx

X6va:1 X6vb:1

MP4

Front plate

F

F 03 02

Function status Product status

28.09.98 27.10.98

Deu Leh

Date

01

Document status Modified

28.09.98

Deu

Check.

Date

Name

Stand.

Status

1

28.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

80S20 servo unit, basic module (Power supply)

SMD Placement System SIPLACE 80S20 #

Creat. by 4

5

6

= + Sheet 4

00321693-030201LD3 7

4 Sh. 8

00321693-030101TD3

80S20 servo unit, basic module, plug assignment (Sh. 1 of 3)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

6

5

7

77

8

X2 *

1L+

1

4

1L+

2

5

1L+

Pin

1L+

3

6

2L+

1

1L+ A

A b

zw

a

2

1

Tachometer -

X11a

2 5

3

Axis enable 6

4

X14 *

X3 *

1

5

5

7

6L+

+12V

4

1 2

7L+

1

1L-

+5V

2L+

8

7

9 11

2L+/5L+

3

6

1L-

3

+15V

+24V

6L+

13

6L+ +5V

1 2

Tachometer Axis enable

6

+24V

5

n.c.

n.c.

Anti-crash prox. switch 1, X-axis

key

18

Anti-crash prox. switch 2, X-axis

n.c.

19

Anti-crash prox. switch 1, Y-axis

"Crash" signal for S5 ->

20

Anti-crash prox. switch 2, Y-axis Distance sensor

1

2

X11e

21

1L-

10

9

n.c.

22 3

6

1L-

1

2

n.c. key

25

Anti-crash prox. switch 2, X-axis

n.c.

26

Anti-crash prox. switch 1, Y-axis

"Crash" signal for S5 ->

27

X11f

Distance sensor

10

9

28

Anti-crash prox. switch 2, Y-axis n.c.

4

1

30

M-

2

5

T+

3

6

T-

2

+15V

X11g

31 5

32

T

1

Distance sensor

n.c.

29 M+

C

n.c.

Anti-crash prox. switch 1, X-axis

23

X5/X70 *

Axis Enable (+15V) n.c.

17

4

Tachometer +

key

24

D

n.c.

2

T

7L+

n.c. 1

T

C

Axis Enable (+15V) n.c.

5

B

Tachometer +

key

16

X4 *

n.c.

Axis enable

X11d

15

n.c.

6

14

6

n.c.

5

12

9

Axis Enable (+15V)

key Tachometer -

X11c

10

8

2

2

1

Tachometer +

T

7L+

n.c.

T

B

n.c.

n.c. Axis enable 6

Axis Enable (+15V)

key Tachometer -

X11b

6

4

2

Tachometer +

6

-15V

D Distance sensor

n.c. +24V +5V key

* Connector designation Please note!

E

X6/X71 *

M+

1

4

M-

M+

2

5

T+

M-

3

6

T-

X2

Pins 1-3: male connector, 0.5-2.1mm² Pin 4-6 Buchsenkontake 0,5-2,1mm²

X3

Male connectors: 0.5-2.1mm²

X4

Female connectors: 0.5-2.1mm²

X5/X70

Male connectors: 0.5-2.1mm²

X6/X71

Female connectors: 0.5-2.1mm²

X14

Female connectors: 0.5-2.1mm²

E

All pins marked with a cross have to be cut out.

F

F 03 01

Function status Product status

30.09.98 30.09.98

Deu Deu

Date

01

Document status Modified

30.09.98

Deu

Check.

Date

Name

Stand.

Status

1

30.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

SMD Placement System SIPLACE 80S20

80S20 servo unit, basic module (Plug assignment)

#

Creat. by 4

5

6

= + Sheet 1 3 Sh.

00321693-030101TD3 7

8

00321693-030101TD3

80S20 servo unit, basic module, viewed from the front (Sh. 2 of 3)

1

2

3 SIPLACE 80S-20 Circuit Diagrams 3

5

4

A

6

A20

Z-axis I

A21

Star I

A22

8

7

A

L1/L2

L3/L4

DP1-axis I

78

Dynamic brake X I

X8

X7

Gantry I

Dynamik brake Y I

B

A28

Y-axis I A19

B

X-axis I A18

Power supply unit X12

fan unit

Anti-crash board X11

C

Star II

A27 Ballast circuit C X13

GND

5V

D

007

12V

009

L5/L6

L7/L8

24V

DP1-axis II A25

7L+

D

2L+/5L+ 6L+

X72

A26

006

X73

Z-axis II

005 1L+

Dynamic brake X II

004

Dynamik brake Y II

002 003 2L+

A23

001

X-axis II

A24

008

Gantry II

Y-axis II

Please note: Installation sequence of the chokes as seen from the front: L2 behind L1; L4 behind L3; L6 behind L5; L8 behind L7;

E

Inscription label D

Fit inscription labels A-C acc. to drawing 00323329

Inscription label C

Inscription label B

Inscription label A E

* Please note

40

On the inside (flush with the front plate) apply the following labels: A: identification label, assembly inscription acc. to VA-F-510-001 Font size 2.5mm Material Scotchal 3698-E (color Al RAL 9006)

SIEMENS PLEA 00321693 /03 AA-BBBB-CCCC

18 Series number Date (year/month/day) acc. to SN 01007 Manufacturer/location acc. to SN 37040

B: inspection label

F 03 01 01 Status

Function status Product status Document status Modified 1

30.09.98 30.09.98

Deu Deu

Date

30.09.98

Deu

Check.

Date

Name

Stand.

30.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Identification: testing engineer, month, year

Creat. f. 3

F

80S20 servo unit, basic module (viewed from the front)

SMD Placement System SIPLACE 80S20 #

Creat. by 4

5

6

= + Sheet 2

00321693-030101TD3 7

3 Sh. 8

00321693-030101TD3

80S20 servo unit, basic module, viewed from the back (Sh. 3 of 3)

1

2

3 SIPLACE 80S-20 Circuit Diagrams 4

3

6

5

79

8

7

A

A

X80

Cable channel

004

30x30

l=250mm

5 X2

10

X70

Y-motor X71

Y-motor

10

DP1-axis II A25

15

X1 (vr)

B X72

(II)

21

X4 X3

Power supply unit

Anti-crash board

X2

60x30

Z-axis I A21

D

l=300mm

55

X1 (vc)

X2

56

X4

Dynamic X brake

X3

l=300mm

(I)

Star I A22

X4

51

X7

60x30

X6

X1 (va)

l=300mm

56

Gantry I

Dynamic Y brake

X4 X3 X5

51 (I)

60x30

X6

X8

A18

X-axis X7

X4 X3 X5

A19

Y-axis X7

X1 (vb) D

X2

X-axis I

X2

Y-axis I

C

X12

39

38

X1 (vo)

Ballast circuit

38

001

002

003

fan unit

X11

X13

29

Cable channel

32

32

Star II A27

X2

X6

X6

C

X3

X14

23

X4 X3 X5

A23

X-axis X7

X7

Cable channel

X4 X3 X5

A24

Y-axis

A28

X1 (vm)

B

X3 X1 (vp)

Cable channel

X-axis II

X4

19

Y-axis II

X2

Dynamic X brake

X2

Dynamic Y brake

X1 (vn)

Z-axis II A26

X2

(II)

19

Gantry II

X73

X2

X4

X4

X3

X3

63

63

X2

DP1-axis I A20

X5

X-motor X6

X-motor

X1 (vd)

X4

68

X3

71

X1 (vf) E

E

F

F 03 01

Function status Product status

30.09.98 30.09.98

Deu Deu

Date

01

Document status Modified

30.09.98

Deu

Check.

Date

Name

Stand.

Status

1

30.09.98 Haas

Author

PL EA1 E

SIEMENS AG

Orig. 2

Creat. f. 3

SMD Placement System SIPLACE 80S20

80S20 servo unit, basic module (viewed from the back)

#

Creat. by 4

5

6

= + Sheet 3

00321693-030101TD3 7

3 Sh. 8

00321785-020102LD3

Potential distributor board

3 SIPLACE 80S-20 Circuit Diagrams

Stp

Stp

Stp

Stp

Stp

Stp

Stp

Stp

Stp

Stp

Stp

Stp

Stp

009

008

007

003

002

001

005

007

006

004

007

007

008

1L-

7L+

6L+

2L+/5L+

+12V

1L-

+5V

+24V

1L-

1L-

2L+

1L+/5L+

80

2L+

Potential distribution board

1.0mm²

1.5mm²

1.5mm²

10mm²

C510-W1

1710460-Y0026-000

1.0mm²

1.0mm²

1.0mm²

0.25mm²

wh

brbk

wh

pk

blbk

0.25mm²

wh

gybk

pkbk

wh

gy

wh

wh

blbk

gybk

brbk

gy

wh

wh

yebk

pk

brbk

gy

pk

vi

vi

vi

vi

vi

+15V Pin4

X2

1

3

2

5

4

2.

2. Status

Product status

2 28.02.96

Doc. status

28.02.96

Modified

Date

Die

Die

3 Date

15.08.1995

Author

Heuberger

Check.

Name Stand.

X3

1

2

To terminal strip *903 X207:19

To terminal strip *903

1

6

4

3

4

5

X4

6

1

To terminal strip *903

5

6

Mat. no.:

00 321 785

CAD file:

c0902l02_d

Orig./Repl.f/Replaced by

2

3

4

5

6

X14

1

2

3

To terminal strip *904

7

8

9

SIEMENS AUT 5

10

11

5

6

7

8

9

12

13

14

MB7

GND/007 Ground measurement socket

To PCB handling H0101

Potential distribution board

Stromlaufplan/Circuit diagram

4

15

16

17

18

SMD Placement System Siplace 80S20

00321785-020102LD3

Sh. 1 1

Sh.

Terminal panel (right-hand side) (voltage rectification)

3 SIPLACE 80S-20 Circuit Diagrams

N PE

bl

4

When using a UPS, connect the cables and remove jumper X206:4-5 !

gn&ye

bn

bl

X206:L3

gn&ye

C708

X206:N

Option:

To servo unit 00321480

X206:PE

00344540

5

N PE

A

C709

gn&ye

bl

bn

gy

rd

gn&ye

wh

bn

bk

bl

gn&ye

From UPS

00344539 To control unit 00324087

00321496-W1

gn&ye

00300161-06

81

8 To UPS

To cable X31

00322068

gn&ye

bl

gn&ye

bn

2

1

bl

gn&ye

bk

bn

bk

bl

gn&ye

bk

To Power supply 00321086

bn

bk

To Power supply VI rectifier

To Power supply

00322110-W1

00322109-W1

A

00322067

7

bk

00300170-W1

6 To Power supply SC

bn

5 To interface righth. side 00322064

bl

WPC interface: in SIPLACE 80F4 machines only

4 To interface lefth. side 00322063

To Control unit 00324087/X16

To WPC interface righth. side 00322105

To cable 00321535

3 To WPC interface lefth. side, 00322104

gn&ye

2

1

bn

00321510-070201LD3

X206:PE

6mm²

6mm²

X206:L1

00324356-W1

L1 L1 L1 L1

L2 L2 L2 L2

L3 L3 L3 L3

1mm²

PE PE PE PE PE

6

PE

PE

gn&ye

gn&ye

gn&ye

5

gn&ye

4

2

gy

wh

bn

bn

bn

bk N

rd

N

N

PE PE

PE

B

6L+ 9

7L+ 10

7

6

2L- 8

(K1) 3L+ 5

2L+ 3

1L+ 2

1L+ 1

1L+ 4

1L+ 11

1L-

bk

N

bn

N

X206

2L+

X206:L1

B

bl

2

X206:L2

bl

X206:L3

gn&ye

gn&ye

X206:N bl

00324358-W1

X206:L2

bk bk 1mm²

6

1

(re)

1

2

3

4

5

6

7

1

8 9

X2

gy

3

ye

gn

wh

wh

wh

gn

wh

6

wh

bk

gn

2L-

1mm²

2L+/5L+

1mm²

2L-

2L+/5L+

1mm²

1mm²

1.0mm²

1.5mm²

10mm²

1.5mm²

21.10.98 01.06.00

Leh Tu.

Date

01

Document status Modified

08.06.98

Leh

Check.

Date

Name

Stand.

6

7

8 9

1

2

3

9

bk

8

7

11

6

X1

6L+ unswitched +7L switched

D

bl&bk

(K2)

bl&bk

(+24V)

bl&bk

gy

pk

bl

wh

4

5

ye

2

6

1

bl&bk 5

3

bl&bk

4

6

bl&bk

3

Spare

4

1mm²

0.5mm²

E

7

00306880-W1

00300164-W1

gn

00324359-W1

2

To Servo unit 00321480/X3

PL EA1 E

SIEMENS AG Creat. f.

3

6L+ unswitched

(K1)

To Terminal panel *904/X211,X212

To Servo Star point 007

Orig.

2

5

wh

1

gn

12

bn

8

bk

1L-

11

bk 10mm²

00313400 To Tape cutter 2 00315060

21.10.98 Tuth

Author

19

wh

gn

2

gn

bn

Function status Product status

1

1 9 10 10 10

4

00313400

07 02 Status

3

4

2L-

1mm²

F

To Tape cutter 1 00315060

bk

2L8

bn

5

1 00300163-W1

3 2

4

6

To Servo unit 00321480/X2

wh

gy

5

bk

1L+

2L+ 3

18 18 8

17

wh

16

2

1L+ 1

1L+

1L+ 15

4

11

bk 13 14

3

+7L switched

12V

X207

2

X2

pk

8 9

1mm²

E

gy

(rd)

2L+

7

(rc)

wh

6

A5

5

2L-

5

A4

bn

4

A3

4

10

X1

(K2)

3

6

(+24V)

2

5

(K1)

1 X2

4

2

(rb)

3

2

X1

ye

5

6L+ 9

pk

bk 4

bn

A2

D

3

2

C

2L+/5L+

1 X1

gy

6

wh

wh

7 5

4

5

3

X1

wh

2

2

R1

1

1

wh

wh

1

6

C

wh

4.7 Ohm / 5W 4L+ (K2)

7L+ 10

5L+

F SMD Placement System SIPLACE 80S20/F4

Terminal panel, righthand side

#

Creat. by

4

5

6

= + Sheet 1

00321510-070201LD3 7

1 Sh.

8

00321510-070201TD3

Terminal panel (right-hand side)

1

3 SIPLACE 80S-20 Circuit Diagrams

2

3

4

5

6

7

8

A

80.0mm

A

82

B

X

190,0mm

X

230.0mm

C

X

Please note: Break off one rib at each X !

C

420,0mm

X

X

X

X

X Cable duct: 65x46 l=400mm

X

30.0mm

Cable duct: 65x66 l=340mm

END

Please note: break off one rib at each X !

19

18 18

11 12 13 14 15 16 17

9 X207

1 2 3 4 5 6 7 8 8

N N N N N N PE PE PE PE PE PE PE PE PE PE

6

4 5

L3 L3 L3 L3

L2 L2 L2 L2

L1 L1 L1 L1 X206

252,0mm

X

A

D

10 10 10

B

X

Please note: Break off one rib at each X !

X

Cable duct: 65x46 l=400mm

315,0mm

X

X

X

X

X

110.0mm

B

116,0mm

X1rc

A2

X1rd

A3

X2rc

A5

X2rd

X1re

X

X2rb

A4

X

X1rb

D

D

Ground connection acc. to constructions specs 00343603, sh.2

X

DIN 439 nut DIN 7980 split washer

C

X

X

Cable duct: 65x66 l=460mm

DIN 125 washer

35.0mm

X

X

Annular cable lug

Please note: Break off one rib at each X !

DIN 439 nut SN 70093 contact washer Screw 0.0mm

Please note:

500,0mm

- when commissioning the X,Y axes the first time

E

The following labels have to be applied:

remove the jumper from X207 13-14-15-16-17 and insert it at X207 11-12-13-14-15.

Assembly inscription acc. to VA - F - 510 - 001 guideline

A: identification label

This way you will switch from 1L+ (100V)

Font size: 2.5mm, material: Scotchcal 3698-E (color: A1 RAL 9006)

SIEMENS PLEA 1

to 4L+ (8V),

20

E

00321510-07

thus reducing the crash risk.

AA-BBBB-CCCC

BBBB = date (year/month/day) acc. to SN 01007 CCCC = series number

40 B: inspection label

AA = manufacturer/location acc. to SN 37040

Identification: testing engineer, month, year

Please note:

C: ground label

F

Length for cable ducts +/- 5mm !

F

D: space for voltage label from NAFTA – label set (for USA only)

07 01 01 Status

Function status Product status Document status Modified 1

21.10.98 08.06.98

Leh Leh

Date

08.06.98

Leh

Check.

Date

Name

Stand.

21.10.98 Tuth

Author

SIEMENS AG

PL EA1 E Orig.

2

Creat. f. 3

SMD Placement System SIPLACE 80S20/F4

Terminal panel, righthand side

#

Creat. by 4

5

6

= + Sheet 1 1 Sh.

00321510-070101TD3 7

8

E 0.5mm²

Status 1

02 01 Function status Product status 02.09.99 02.09.99 Ha Ha Date

01

Document status Modified 02.10.98 Leh Check.

Date Name Stand.

Author

2

bl/bk

To Operator panel (Output conveyor) 00321529-xx

02.09.99 Haas Orig. 3

PL EA1 E5

Creat. f. 4

SIEMENS AG

To Component table Operator panel Interfaces To lefth. side righth. side (Input conveyor) Operator panel 00322069 00322070 00321528-xx (Output conveyor) -xx -xx 00321529-xx

5 To Operator panel (Input conveyor) 00321528-xx Hood switch lefth. side 00321416-xx

Circuit diagram, terminal panel lefthand side

Creat. by #

6

Hood switch righth. side 00321417-xx

7

X211

SMD Placement System SIPLACE 80S20/S23

8 9 9 10 10 11 11 12

Hood switch Input conveyor 00303614-xx

F

+24V +24V

vio gy&pk rd&bl wh&gn

1

3 3

+ X2kd + X2kd

GND

5 6 7 8

X211

bn bn

X6kg X6kg X6kg X6kg

Ultrasonic sensor, input conveyor 1 Ultrasonic sensor, input conveyor 2 Ultrasonic sensor, output conveyor 1 Ultrasonic sensor, output conveyor 2

From signaling circuit, protective switch 3 From signaling circuit, protective switch 4

To control circuit, prot. switch 1 From control circuit, prot. switch 1 To control circuit, prot. switch 2 From control circuit, prot. switch 2 To control circuit, prot. switch 3 From control circuit, prot. switch 3 To control circuit, prot. switch 4 From control circuit, prot. switch 4

rd bk vio rd&bl

wh bn gn

To Conversion board PCB 1/2 conveyor control Lifting table, X12

wh wh

X5ki X5ki X5ki X5ki Motor, width adjustment 2, fast Motor, width adjustment 2, narrower Motor, width adjustment 2, wider Valve, ceram. substr. centering 2

GND

5 6 7 8

X5kg X5kg X5kg Motor, width adjustment 1, fast Motor, width adjustment 1, narrower Motor, width adjustment 1, wider

00326069-01

Terminal panel (left-hand side) (Sh. 1 of 2)

00305816-xx

00305815-xx

+ X2kd + X2kd

rd bk

6

ye gn ye

+24V +24V

3 3

ye gn ye gn

X210

gn

5 6 7

X2kf X2kf

Ultrasonic sensor, center conveyor 1 Ultrasonic sensor, center conveyor 2

From signaling circuit, protective switch 1 From signaling circuit, protective switch 2

STOP button

16 17 18 19

5 X2kd

To control circuit 2, START button From control circuit 2, START button To control circuit 1, START button From control circuit 1, START button

wh bn gn ye gy pk bl

00326068-01

To Conversion board Gantry 1 To Conversion board Gantry 2

5

00321574-xx

X211

wh wh

2 1 1 4 5

bn bn

X210

vio

7 8

X2kb X2kb X2kb X2kb X2kb X2kb X2kb

Signal "lifting table 1 up" Signal "lifting table 1 down" Prox. switch, stopper 2 ON Prox. switch, pos. width adjustment 1 Signal: end width adjustment 1 Prox. switch, stopper 1 ON Prox. switch, ceram. substrate centering 1

From signaling circuit, Emerg.-stop button To signaling circuit, Emerg.-stop button To signaling circuit, Start button From signaling circuit, Start button From control circuit, Start button

ye gy gy&pk pk bl

00321587-xx *(00344226-xx) 00321588-xx *(00344225-xx)

To Control board Nozzle changer 2

To Control board Nozzle changer 1

To Conversion board PCB 1/2 conveyor control Lifting table, X13

00321573-xx

00321432-xx

3 4 8 15 16 17 18 19 5 6 7 25 2 3

gy

1 2 6 7 8

X2ka X2ka X2ka X2ka X2ka Lifting table 1, up Lifting table 1, down Extend stopper 2 valve Extend stopper 1 valve Valve, ceramic substrate centering 1

wh bn wh bn

00317579-xx W2

00317579-xx W1

To video multiplexer 00322333-xx

To Pneumatic system 00300912-xx

To main fault indicator 00318689-xx

4

pk gn ye

X211

1 2 3 4 5 6 8

1 + 2 +

X2kf X2kf X2kf X2kf Crash, gantry 1 +24V Distance sensor +24V

To control circuit, Emerg.-stop button To control circuit, Emerg.-stop button To keyswitch From keyswitch To control circuit 2, START button From control circuit 2, START button To control circuit 1, START button From control circuit 1, START button From WP changer (E-S-L) From CO-table (E-S-L) To CO-table (E-S-L) From feeder crash sensor, left CO-table, S1 To control circuit, Emerg-stop button From control circuit, Emerg.-stop button

GND 24V +24V Keyswitch

wh bn rd ye bl pk wh bn rd ye bl pk

00301486-xx

A

rd gy&pk bk

ye gn

+ 5 6 4 + 3 4 3 -

X2kf X2kf X2kf X2kf X2ka X2ka X2kf X2kf X2kf X2kf X2ka X2ka

GND +24V Nozzle changer 1, shut Nozzle changer 1, open Valve, nozzle changer 1 GND GND +24V Nozzle changer 2, shut Nozzle changer 2, open Valve, nozzle changer 2 GND

bn gn wh

00322356-xx

00321509-xx

3

00321433-xx

bl/bk

- X2kd + X2kd 6 X2kd

1 3 4 2 2 1 4 5

00322070-xx

X210

wh bn bn&gn wh&ye gy pk gn ye bn lbl bn lbl wh bn

5 6 -

X2kc X2kc X2kc

IcosMC1 M44 GND

gn bn wh

wh gn ye bn

2

00322069-xx

bl/bk bl/bk

rd&bl rd bk

7 + -

X2kd X2kd X2kd

Compressed air sensor +24V GND

1 2 3 -

GND

C

X2kc X2kc X2kc X2kc

Fault indicator lamp Fault indicator lamp Fault indicator lamp

1

00321434-xx

00321436-xx

Emerg.-stop button Start button Cover open +24V

D

From signaling circuit, Emerg.-stop button +24V (CO-table 1-4) From signaling circuit, Start button From control circuit, Stop button

X2kd X2kd X2kd X2kd

B

ye gn gy&pk vio

2 4 3 +

00344265-020101LD3

3 SIPLACE 80S-20 Circuit Diagrams

7

The numbers in brackets apply to the F5-HM machine.

X212

Warning! If the cable is connected the jumper (connection rail) 11-12 X211 has to be removed.

=

+

00344265-020101LD3 Sheet 1

8 2 Sh.

83

8

* Please note: A

wh 1.5mm²

3 B

C

Continued on sheet 2

D

X210

E

Hood switch option preceding station (00321421-xx)

F

Status 1 * Please note:

The numbers in brackets apply to the F5-HM machine.

02 01 Function status Product status 02.09.99 02.09.99 Ha Ha Date

01

Document status Modified 02.10.98 Leh Check.

Date Name Stand.

Author 02.09.99 Haas

2

To Power supply, switched 00321086-xx

Orig. 3

PL EA1 E

Creat. f. 4

SIEMENS AG

5

Circuit diagram, terminal panel lefthand side

Creat. by 6

4 4

To Control unit To Conversion board Gantry 1 To Conv. board Gantry 2 To Conv. board Gantry 2 To Conv. board Gantry 1

F

#

25 26 27 28 28 29

Option: Option: Feeder Feeder Crash Crash Sensor Sensor CO-table, le CO-table, le S1 switch S2 switch

SMD Placement System SIPLACE 80S20/S23

7

Option: Feeder Crash Sensor CO-table, ri S3 switch

29 30 30 31 31 32

00344265-020101LD3 8

From CO-table (E-S-L)

X5ki X5kg X2kf X2kd X2kc X2kb X2ka X5ki X5kg X2kf X2ke X2kd X2kc X2kb X2ka

+24V +24V +24V +24V +24V +24V +24V GND GND GND GND GND GND GND GND

M M M M M M M M

P P P P P P P

G G P

X5ki X5kg X2ke +30V switched +30V switched +30V switched

wh gn bn

gy pk

00301485-xx

00322112-xx

To video multiplexer 00322333-xx

*** To WPC interface righthand side 00322105-xx

*** To WPC interface lefthand side 00322104-xx

7

To feeder crash sensor, Spare 4

To feeder crash sensor, Spare 3 From feeder crash sensor, Spare 3

To feeder crash sensor, Spare 2 From feeder crash sensor, Spare 2

To feeder crash sensor, Spare 1 From feeder crash sensor, Spare 1

To feeder crash sensor, right CO-table, S4 From feeder crash sensor, right CO-table, S4

26 27

To feeder crash sensor, right CO-table, S3 From feeder crash sensor, right CO-table, S3

To feeder crash sensor, left CO-table, S2 From feeder crash sensor, left CO-table, S2

U U

X5ki X5kg

4

+30V unswitched +30V unswitched

3

+30V switched +30V unswitched

+24V

GND

GND -15V +5V

3 6 10

To feeder crash sensor, left CO-table, S1 From feeder crash sensor, left CO-table, S1

+24V

4 3 10

0.5mm²

00xxxxxx-xx

X212

+24V

To signaling circuit, Emerg.-stop button From signaling circuit, Emerg.-stop button

wh bn gn ye wh bn gn ye

00322111-xx

Terminal panel (left-hand side) (Sh. 2 of 2)

wh bn

4 3 10

+24V GND +5V

+24V GND +5V

External emerg-stop GND External emerg.-stop To WP changer (E-S-L) From WP changer (E-S-L) External emerg-stop GND External emerg.-stop To WP changer (E-S-L) From WP changer (E-S-L)

gy pk

To terminal panel righthand side

00300182-xx To Servo unit

00306880-xx

6

00xxxxxx-xx

0.5mm² X212

X212

wh bn

7 8 10

1 2

00xxxxxx-xx

4 4 5 6

X210

wh bn

+24V

1 20 4 5 1 20 6 7

00xxxxxx-xx

3

X211

wh bn

GND bus bar

5

gn ye gy pk

3

00321787-xx *(00344276-xx)

Ground (Frame) 3

00321788-xx *(00344277-xx)

3

1 2

gn ye gy pk

4

To signaling circuit, Emerg.-stop button From signaling circuit, Emerg.-stop button

gn bn pk bk rd bl gn&ye gy&pk wh&br gn&ye

Option Hood switch succeeding machine (00321421-xx)

Hood switch Output conveyor 00303617-xx

4

wh/gn/gy/bl ye/pk/rd bn

X212

00321789-xx *(00344260-xx)

+24V

GND

+5V X210

wh/gn/gy/bl ye/pk/rd bn

+24V

+30V unswitched +30V switched

7 9 4 4 1 2 3 3 3 10

+15V -15V +12V -12V +5V

+12V +8V

gn ye gn ye ye gy

00305817-xx

00305818-xx

3

wh bn ye bk bl&rd

Control On, K1

X212

00321790-xx *(00344261-xx)

0.5mm² 21 21

8 X2kd

bn bn

12 13 13 14 21 22

gy&pk rd&bl pk

8 14 15 16 17 18 19 20

Control On, K1 signaling circuit Control On, K1 signaling circuit

External emerg.-stop circuit (WPC)

To Start button from K2 From Start button to K2

To control circuit, prot. switch 5 From control circuit, prot. switch 5 To control circuit, prot. switch 6 From control circuit, prot. switch 6 K1 signaling circuit K2 signaling circuit

X211

bk gn vio gy

2

Warning! If a hood switch is connected the jumper (connection rail) 13-14 X211 has to be removed.

wh&ye wh&gn

22 22

bl&bk

X211

From software relay K3 To Start button from K1 From Start button to K1

+ +

3 3

From emerg.-stop circuit to K2 To software relay K3

X2kd X2kd

wh wh

2

00321426-xx *(00344213-xx)

E

+24V +24V

X210

+24V

C

From signaling circuit, protective switch 6 From signaling circuit, protective switch 5

A

bl&bk

D

Software release signaling circuit (K3 monitoring) K3 software release K3 safety contactor, GND Control ON, K2 signaling circuit

B

Control ON, K2 signaling circuit Control ON, K2 signaling circuit

X2kb X2kc X2kc X2kd

1

6.0mm²

00321113-xx

7 8 1

Continued on sheet 1

bl&bk ye&br bn wh bk bl vio gn ye gy&pk rd&bl gy bn&gn

wh&gr gy&br pk&bn bl/bk

00344265-020101LD3

3 SIPLACE 80S-20 Circuit Diagrams

In SIPLACE 80S23 machines both WPW interfaces *** are available. In SIPLACE 80S20 machines these cables are not available. Jumpers X211 4-5 and X211 6-7 have to be inserted when wiring the module.

Option: Feeder Crash Sensor CO-table, ri S4 switch =

+ Sheet 2 2 Sh.

84

8

Please note:

A

wh wh bl/bk bl/bk gy bn&bk B

2 1

C

D

X212 32 8

E

Please note: 4 more feeder crash sensors can be connected. Terminals X212/25 to X212/32 are jumpered (factory setting).

F

Terminal panel (left-hand side)

3 SIPLACE 80S-20 Circuit Diagrams

2

1

3

4

X1kf

A3

X1ke

A

4 4 5 6

3 3 3 3

2 2 2

1 1 1 X210

X2ke

X2kd

X2kc

X2kb

X2ka

X2kf

X2ke

X2kd

X2kc

X2kb

X2ka

X2kf

X2ke

X2kd

X2kc

X2kb

X2ka

30mm

240mm

X

X

80mm

X1ki

X7ki

X2ki

B

30mm

X1kg

X7kg

Note 1:

The following labels have to be fitted:

X2kg

A4

A6 X3ki

X4ki

X5ki

A: identification label

X3kg

X6ki

X4kg

X5kg

Siemens PLEA 00344265-02 AA-BBBB-CCCC

X6kg

20

X

X

Cable duct: 65x46 l=425mm (Please note: X means to break off one rib from the cable duct) X

X

8

A

X2kf

X

X

A

85

X1ka

E

X

X

A1

X1kb A

X

(Please note: XXX means to break off three ribs from the cable duct)

X1kc

E

7

X

C

A

6

X

B

A2

X1kd

E

A

5

X

00344265-020101TD3

C

40

420mm

B: inspection label

Assembly inscription acc. to VA-F-510-001 guideline

X

X

Cable duct: 65x46 l=425mm

Font size: 2.5mm, material Scotchcal 3698-E (Color A1 RAL 9006)

D

9

10 10 10 10

8 8

7 7

6 6

5 5

4 4 4 4 4 4

3 3 3 3 3 3 3

1

BBBB = date (year/month/day) acc. to SN 01007 CCCC = series number

0V 0V 0V 0V 0V 0V 0V

END

X212

2

20 21 22 24 26 28 30 32

AA = manufacturer/location acc. to SN 37040

19 19 20 21 22 23 25 27 29 31

18 18

17 17

13 14 15 16 16

8 8 9 10 11 12

6 7

1 1 2 3 4 5 X211

X X

Cable duct: 65x30 l=325mm

D

(ye&gn)

X

X

C: ground label

B Ground connection acc. to construction specs 00343603, sh. 2

X

Cable duct: 65x30 l=425mm (Please note: X means to break off one rib from the cable duct)

35mm

E

130mm

DIN 439 nut DIN 7980 split washer DIN 125 washer Annular cable lug DIN 439 nut SN 70093 contact washer Screw

C

Cable duct: 65x30 l=400mm

E

500mm Note 3: Length for cable ducts +/- 5mm ! F

F 02 01

Function status Product status

02.09.99 02.09.99

Ha Ha

Date

01

Document status Modified

02.10.98

Leh

Check.

Date

Name

Stand.

Status

1

02.09.99 Haas

Author

PL EA1 E5

SIEMENS AG

Orig. 2

Creat. f. 3

SMD Placement System SIPLACE 80S20/S23

Terminal panel, lefthand side

#

Creat. by 4

5

6

= + Sheet 1

00344265-020101TD3 7

1 Sh. 8

Optical decoupling unit

Input 4 X6 8

Input 3

Input 2

X6

X6 6

7

Input 1 X6 5

+24VDC

GND 24V X6

X6 +

GND 24V

GND 24V

-

20

X6

19

X6

18

GND 24V

14

-

13

-

15

Request

12

Transferred

11

Received

6

GND n+1

5

Permission

+24VDC

4

Loop

GND 24V

8

Fault signal

+30VDC unswitched

Spare X7 6

Spare

Spare X7 5

Spare

Spare X7 4

X4 10 9

Spare

Spare X7 3

10

Spare

9

Spare

8

X7

1

X7

2

2

Spare

11 3

1

Spare

12

Spare

+30VDC unswitched

+30VDC unswitched X5 U

18

GND 24V

+30VDC unswitched X5 U

20

86

To succeeding station

+24VDC

GND 24V X5 M

19

loop

GND 24V X5 M

15

Fault signal

+24VDC X5 P

14

Transferred

+24VDC X5 P

X3 13

GND n-1

+30VDC switched X5 G

Request

Output 4 X5 8

Permission

Output 3 X5 7

Received

Output 2 X5

To preceding station

GND 24V

Output 1 X5

6

3 SIPLACE 80S-20 Circuit Diagrams

5

00200034-040101LD3

D1

1

1K5 1.1W

2

R4

JP1 1

7

1K5 1.1W

D3 R3

K1

1K5 1.1W

R2

1K5 1.1W

R1

D2

3

C1

C2

C3

C4

0.1uF

0.1uF

0.1uF

0.1uF

JP2

U1

1

2

3

4

U2

1

2

3

4

U3

4

3

3

04.05.99

Deu Date

04.05.1999

04.05.99

Deu Author

Haas

04.05.99

Deu Check.

Modified

Date

Name Stand.

4

PL EA 1E Urspr./Ers.f./Ers.d.

5

6

gn

Request

V8 -

ye

MP8

2K7

6

GND 24V

7

7

8

8

9

SIEMENS AG

10

11

12 See page 104

Optical decoupling unit

13

14

X1 8

7

15

X2 13 14 1

2

3

4

16

17

9

10 11 12 Input 4

+

Transferred

2K7 R12

Input 3

V4

ye

Input 2

-

Input 1

gn

MP7

2K7 R11

V7

+24VDC

+

Received

+24VDC

V3

gn

+24VDC

-

MP6

+24VDC

ye

2K7 R10

GND 24V

+

gn V6

GND 24V

X2 5

V2

Permission

+30VDC switched

Function status Product status Document status

5

-

Permission

Transferred

+30VDC switched

2

6

Request

+30VDC switched

13 14

Permission

4

Received

3

GND 24V

2

GND 24V

1 +30VDC switched

Output 4

Output 3

Output 2

Output 1

01 Status

1

Request

2K7

GND 24V

04 01

2

Transferred

Request

2K7 R8

MP4

ye

-

Transferred

2K7 R7

+

R9

+

Received

2K7 R6

V5

-

GND 24V

1

3

U4

MP5

V1

+

R5

-

Permission

MP3

10 11 12

4

MP9

13 MP2

X1 9

1

Received

MP1 9

2

+24VDC

K1 6

+

3

-

2

+

1

18

SMD Placement System Siplace 80S20

00200034-040101LD3

Sh. 1 1

Sh.

Siplace 80S20/F4, single conveyor, stationary side, left-hand side/right-hand side

87

Fan

3 SIPLACE 80S-20 Circuit Diagrams

00326017-02

Lift/width 1

X3a

To terminal strip

Prox. switch, pos. of width adjustm. 1

00326069-01

To S5 I/O boards

00326020-02

00326068-01

X1

00326070-01

11604621.vsd Author Check. Stand.

1.

Funktionsstand Erzeugnisstand

1.

Unterlagenstand

Stat.

Modified

2.

X2sf

Format A4

Scale

File name:

X14

00321501-04(S4/F4) X3´ X3´

X3

00329283-01

To servo unit

00326021-02

Prox. switch, lifting table top 1

Step motor control 00331465-xx

Prox. switch, lifting table bottom 1

Half bridge

00326018-02

X1c

Switch, width wider 1

X5c

00326019-02

X4c

Switch, width narrower 1

X3c

00326022-01

X2c

Sonar prox. switch, input conveyor 1

X10

00326023-01

X7

Sonar prox. sws, center conveyor 1

X6

Sonar prox. sw., output conveyor 1

00326024-01

00325581-03

00326025-02

X13

00326026-02

Proximity switch, stopper 1

X12

Valve, stopper 1

X5

00326027-01

00331297-01

X4

Adhesive wiper facility 1

Conversion board

00326028-01

X54

Prox. switch, cer. substr. centering 1

X52

00326029-01

X50

Valve, ceramic substrate centering 1

X14

00326032-01

00326067-01

X16

Motor, input conveyor 1

X22

00326031-02

X20

Motor, center conveyor 1

X18

00326030-02

X48

Motor, output conveyor 1

X46

00326033-02

X44

Motor, Breitenverstellung 1

X42

Motor, lifting table 1

00326034-01

X40

00330944-01

X38

Light barrier, input conveyor 1

X36

00330945-01

X34

Light barrier, center conveyor 1

X32

00330946-01

X30

Light barrier, output conveyor 1

X28

00330950-01

X26

Conveyor 1

Ceramic substrate centering 1

X24

Fluxing option

Special Bosch design

X56

X11

X5b

X8

00326064-01

X2a

X4a

X9

00326061-01

X1a

X5a

00326063-01

X2

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

X5d

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

00116046-020101LD4

25.03.97

Ha.

25.03.97

Ha.

25.03.97

Date

Date

Name

25.03.1997

Haas

25.03.1997

SIEMENS

Ha.

Aktiengesellschaft

Name

AUT 5

Siplace 80S4/F4 SMD Placement System Single conveyor, stationary side, left/right (Drawing number)

00116046-020101LD4 Drawing no.: FS PS DS S/F

Sheet

1/1

00331465-010101TD3

Control unit, single conveyor (viewed from the front/back), assemblies overview (Sh. 1 of 2)

1

2

3 SIPLACE 80S-20 Circuit Diagrams 3

4

5

6

7

88

8

A

A

Pin

b

a

1 2

30V

30V

3

Center conv. 1 slow

Center conv. 1 fast

4

Output conv. 1 slow

Output conv. 1 fast

5

Input conv. 1 slow

Input conv. 1 fast

6

30-pole flat ribbon cable

Center conv. 2 slow

Center conv. 2 fast

to conversion board

T

8

n.c.

30V 30V

9

30V

10

Output conv. 2 slow

11

Input conv. 2 slow

15

16

29

30

B

00331297-XX

Input conv. 2 fast

T

13

Light barr. center conv. 1

14

Light barr. input conv. 2

Light barr., output conv. 1

15

Light barr. output conv. 2

Light barr., center conv.2

T Light barr., input conv. 1

16

n.c.

17

Motor output conv.2

Motor output conv.2

18

Motor input conv.2

Motor input conv.2

C

n.c. 1

6-pole flat ribbon cable

2

X3C

to conversion board

5

6

00326067-XX

n.c.

1

2

Round cable

n.c.

n.c.

3

4

voltage supply

5V

T

n.c.

n.c.

20

n.c.

n.c.

21

n.c.

22 23

X2C

Output conv. 2 fast

12

19

D

2

30V

7

C

1

30V

T

B

6x half-bridge board, digital

24

30V

n.c.

25

n.c.

n.c.

26

+30V

n.c.

27

+30V

+30V

28

Motor center conv.1

Motor center conv.1

29

Motor output conv.1

Motor output conv.1

30

Motor input conv.1

Motor input conv.1

31

Motor center conv.2

Motor center conv.2

32

GND 30V

X5C

00326063-XX

7

8

1

2

D

14-pole flat ribbon cable motor distributor

X4C

I/O terminal boards 00326067-XX

GND 30V

13

E

Cut off pin Coding pin

14

Mat.-Nr.:

331465-01

CAD file:

80S4/DCTA/ 33146511_d

Scale

SMD Placement System Siplace 80S/F/G

F

Date

27.03.1997

Author

Haas

Stand.

1

2

3

4

1.

Function status

27.03.97

Ha

1.

Product status

27.03.97

Ha

Siemens AG

1.

Doc. status

27.03.97

Ha

Stat.

Modified

AUT 5

Date

Name

Control unit, single conveyor (viewed from the front/back) (assemblies overview)

Check.

00327615-020101TD3

Sh. Sh.

00331465-010101TD3

Control unit, single conveyor, (viewed from the front/back), assemblies overview (Sh. 2 of 2)

1

2

3 SIPLACE 80S-20 Circuit Diagrams 3

4

5

6

7

8

Viewed from the front

A

89

A

See page 125

See page 124

Twin step motor board, conveyor 1

Half-bridge board

Board guide in module rail hole no.

7/8

B Center conveyor 1, fast Center conveyor 1, slow

Half-bridge board

B

11/12

Center conveyor 1, Output conveyor 1, fast Output conveyor 1, slow 1 Output conveyor 1,

25/26

Input conveyor 1, fast Output conveyor 1, slow 2 Input conveyor 1,

C

C

Center conveyor 2, fast Center conveyor 2, slow Center conveyor 2,

Viewed from the back

Multi-pole connector / backplane in internal threaded hole no. of module rail

26

10

Output conveyor 2, fast Output conveyor 2, slow 1

6

Output conveyor 2, Input conveyor 2, fast Output conveyor 2, slow 2

D

D

Input conveyor 2,

X2c

X3b

X4b

Backplane, twin-step motor board, conveyor 1

X5c X4c

Half-bridge board

X3c

X5b

E

Mat.-Nr.:

331465-01

CAD file:

80S4/DCTA/ 33146511_d

Maßstab

SMD Placement System Siplace 80S/F/G

F

Date

27.03.1997

Author

Haas

Stand.

1

2

3

4

1.

Function status

27.03.97

Ha

1.

Product status

27.03.97

Ha

Siemens AG

1.

Doc. status

27.03.97

Ha

Stat.

Modified

AUT 5

Date

Name

Control unit, single conveyor (viewed from the front/back) (assemblies overview)

Check.

00331465-020101TD3

Sh. Sh.

Tape cutter, max. tape height 15 mm

3 SIPLACE 80S-20 Circuit Diagrams

Front

Front

proximity switch

proximity switch Right

X7dq X7dq

00332901

00332900

Proximity switch with cable for tape cutter II

00332900

Proximity switch with cable for tape cutter II

Cable: control board tape cutter - valve

X5dq X5dq

X8dq X8dq

Rear proximity switch

X6dq X6dq

See page 39

00332899

valve

proximity switch

cylinder

Cable: control board tape cutter - valve

valve

00332901

Right

Rear

00332899

cylinder

Left

X9dq X9dq

Proximity switch with cable for tape cutter I

Left

Proximity switch with cable for tape cutter I

00328647-010101LD3

X10dq X10dq

See page 39

Control board, tape cutter

See page 131

00329699 (dq)

X1dq X1ak

X4dq

X3dq X4ak See page 39

To power supply / T2 00300243 (2x24VAC / 0V)

00313400 Cable: power supply unit - tape cutter

To interface component supply left / right 00322063 / 00322064

01. 01. 01. Status

Function status Product status Doc. status Modified

10.07.97 10.07.97 25.11.97 Date

Tek Tek Tek Name

Date 10.07.1997 Author Eschenweck Check. Stand.

PL EA1 E2 Urspr.

00322071 / 00322072 Cable: interface (left / right) - tape cutter

SIEMENS AG Ers. f.

Ers. d.

Tape cutter Max. tape height: 15 mm

SIPLACE #

00328647-010101LD3

Sheet 1 1 Sh.

90

Component table, mobile

3 SIPLACE 80S-20 Circuit Diagrams

X36

X37*

00300379

Cable: CO-table power supply

Proprietary data, company confidential. All rights reserved. Confie a titre de secret d'entreprise. Tous droits reserves. Comunicado como segredo empresarial. Reservados todos os direitos. Confiado como secrete industrial. Nos reservamos todos los derechos.

CO-table transformer 1.5mm gnye

00301239

2

7

A

LED

Section :

B

Communications unit 00316265

X4do X4do

00301069

Cable: transformer power supply

Bauteilangaben nur zur Information

See page 37

X7do X7do

X9do X9do

CO-table control board, SMD

See page 121

C

Feeder extensions X3do

CAN bus

Test points

X5do

X6do

X8do X8do

00323583

( do )

D

See page 37

X2do X21dp

CO-table conversion board, SMD

See page 123

00323584

X22dp X22dp

Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdruecklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte vorbehalten, insbesondere fuer den Fall der Patenterteilung oder GM-Eintragung.

See page 37

D

See page 37

X1do X23dp

E

8

Table ground

C

91

00328703

To Interface

6

5

00328753

To Interface

A

B

4

3

Cable: CO-table – LED SMD

2

1

Cable: control signals – CO-table SMD

00116226-010101LD3

*

( dp )

E X1dp

*

X2dp

X3dp

X4dp

X5dp

X6dp

X7dp

X8dp

X9dp

X10dp

X11dp

X12dp

X13dp

X14dp

X15dp

X16dp

X17dp

X18dp

X19dp

X20dp

The label of the old CO-table is inscripted with Plug ID "X21ar".

F

F 01. 01. 01. Status

Function stat. Product stat. Document stat. Modified

1

10.09.98 Tek 10.09.98 Tek 10.09.98 Tek Date Name

10.09.1998 Date Author Eschenweck Check. Stand.

2

PL EA1 E2 Orig.

SIEMENS AG Repl. f.

3

=

SIPLACE SMD Placement System + 00116226-010101LD3

CO-changeover table 80, mobile

Replaced by

4

5

6

7

Sheet1 1 Sh.

8

4

80S-20/OPTIONS Circuit Diagrams

00303636-020101LD3

4 80S-20/OPTIONS Circuit Diagrams

Cable connecting SIPLACE stations

2

1

4

3

5

6

7

92

8

A

A

B

Preceding station

Succeeding station

X1

X2

+30V unsw. GND (24V) +24V +30V unsw. GND (24V) +24V Spare Spare Spare Spare Fault signal loop Fault signal loop GND (24V) --> Board arrived --> Permission Spare Spare <-- Board transferred <-- Request GND (24V)

C

B

+30V unsw. GND (24V) +24V +30V unsw. GND (24V) +24V Spare Spare Spare Spare Fault signal loop Fault signal loop GND (24V) --> Board arrived --> Permission Spare Spare <-- Board transferred <-- Request GND (24V)

00303636 1 = 6.0m / 20x0.09mm²

C

D

D

E

E

F

F 02 01 01 Status

Function stat. Product stat. Document stat. Modified

1

__.__. Date

Name

Date __.__. Author Check. Stand.

2

SIEMENS AG

PLEA1 E Orig.

3

Repl. f.

Replaced by

4

=

SIPLACE SIPLACE --> SIPLACE 5

# 6

+

00303636-020101LD3 7

8

Sheet Sh.

Dual conveyor, stationary side left-hand side/right-hand side

To terminal strip 00321780-03 (F4)

00329283-01

00321501-04(S4/F4)

00326070-01

Format

Scale

File name:

To S5-I/O boards

00321507-03 (S4)

To servo

00326017-02

X2sg

Bero, position width adjustment 1

00329284-01

X4sg

00326020-02

00321505-03 (S2) 00321778-03 (F4)

X2sf

Bero, lifting table top pos. 1

00329285-01

X14

00326021-02

Step motor control 00 327 615-xx

Bero, lifting table bottom pos. 1

Fan

00326018-02

Lift/width 1

switch, width wider 1

Lift/width 2

00326019-02

Half bridge

Switch, width narrower 1

X1

00326022-01

X2

Sonar bero, input conveyor 1

X1

00326023-01

X2

Sonar bero, center conveyor 1

X1

00326024-01

X5

Sonar bero, output conveyor 1

X4

00326025-02

X3

Bero, stopper 1

X5

00326026-02

X4

Valve, stopper 1

X3

00326027-01

X5

Adhesive wiper facility 1

X4

00326028-01

X3

Bero, ceram. subst. centering 1

X2

00326029-01

X5´ X5´

Valve, ceram. subst. centering 1

X4´ X4´

00326032-01

00326069-01

X3´ X3´

Motor, input conveyor 1

X2

00326031-02

X9

Motor, center conveyor 1

X8

Motor, output conveyor 1

00326030-02

X11

00326033-02

X10

Motor, width adjustment 1

X7

00326034-01

X6

Motor, lifting table 1

00325581-03

00330944-01

X13

Light barrier, input conveyor 1

00326068-01

X12

00330945-01

X5

Light barrier, center conveyor 1

See page 126

X4

00330946-01

00331297-01

X3

Light barrier, output conveyor 1

00326067-01

X1

00330950-01

Conversion board

Ceramic substrate centering 1

X55

00326035-02

X53

Bero, position width adjustment 2

X51

00326038-01

X15

Bero, lifting table top pos. 2

X17

00326039-01

X23

Bero, lifting table bottom pos. 2

X21

00326036-01

X19

Switch, width adjust. wider 2

X49

00326037-01

X47

Switch, width adjust. narrower 2

X45

00326041-01

X43

Sonar bero, input conveyor 2

X41

00326042-01

00326065-01

X39

Sonar bero, center conveyor 2

X37

00326043-01

00326062-01

X35

Sonar bero, output conveyor 2

X33

Bero, stopper 2

00326044-02

X31

00326045-02

X29

Valve, stopper 2

X27

00326047-01

X25

Adhesive wiper facility 2

X56

00326049-01

X54

Bero, ceram. subst. centering 2

X52

00326051-01

X50

Valve, ceram. subst. centering 2

00326064-01

X14

00326052-01

X16

Motor, input conveyor 2

00326061-01

X22

00326053-02

X20

Motor, center conveyor 2

X18

00326054-02

X48

Motor, output conveyor 2

00326063-01

X46

00326056-02

X44

Motor, width adjustment 2

X42

00326058-01

X40

Motor, lifting table 2

X5d

X38

Light barrier, input conveyor 2

00330947-01

X36

00330948-01

X34

Light barrier, center conveyor 2

X32

00330949-01

X30

Light barrier, output conveyor 2

X28

00330951-01

X26

Conveyor 1

Option fluxing

Special design Bosch

Ceramic substrate centering 2

93

X24

Conveyor 2

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

Option, fluxing

Special design Bosch

X57

4 80S-20/OPTIONS Circuit Diagrams

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

00116025-020101LD3

A4

SMD Placement System 80S20/F4

0011602521.vsd

(a1_1to1.vsd)

Author Check. Stand.

1.

Function status Product status

1.

Document status

Stat.

Modified

2.

16.05.97 16.05.97 16.05.97

Date

Tu. Tu.

Date

Name

05.11.1996 05.11.1996

Dietel

SIEMENS

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

Dual conveyor, stationary side left-hand / right-hand side (Drawing number)

Sheet

00116025-020101LD3 Drawing no.:

FS

PS

DS

S/F

1/1

00327615-020101TD3

Control unit, dual conveyor (viewed from the front/back) (assemblies overview)

1

2

4 80S-20/OPTIONS Circuit Diagrams

3

4

5

6

7

8

Viewed from the front

A

94

A

See page 125

See page 124

Board rail in module rail hole no.

7/8

11/12

18/19

22/23

B Half bridge board

B

Twin step motor board, conveyor 1

Twin step motor board, conveyor 2

Half bridge board

Center conveyor 1 fast Center conveyor 1 slow Center conveyor 1 Output conveyor 1 fast Output conveyor 1 slow 1 Output conveyor 1

25/26

Input conveyor 1 fast Output conveyor 1 slow 2

C

C

Input conveyor 1 Center conveyor 2 fast Center conveyor 2 slow Center conveyor 2

Viewed from the back

Multipole connector / backplane in internally threaded hole no. of module rail.

26

21

17

10

Output conveyor 2 fast Output conveyor 2 slow 1

6

Output conveyor 2 Input conveyor 2 fast Output conveyor 2 slow 2

D X3b

X2c

X3a

D

Input conveyor 2

X4b

Backplane, twin step motor board, conveyor 2

X4a

X5b

Backplane, twin step motor board, conveyor 1

X3c

X5c X4c

Half bridge board

X5a

E

Scale

Mat.-Nr. : CAD file:

SMD-Placement System Siplace 80S20

80S20/DCTA/ 32761521_d

F

Date

26.06.1996

Author

Dietel

Check. Stand.

1

2

3

4

2.

Function status

14.05.97

Wer

1.

Product status

14.05.97

Wer

Siemens AG

Doc. status

14.05.97

Wer

AUT5-BSM

1. Stat.

Modified

Date

Name

Control unit, dual conveyor (viewed from the front/back) (assemblies overview) 00327615-020101TD3

Sh. Sh.

00117185-010101FD4 00117185-010101FD4

110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 2) 110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 2)

4 80S-20/OPTIONS Circuit Diagrams

a)

Instructions for converting SIPLACE 80 S20 / S23 / F4 / F5

a)

Terminal panel (right side) Terminal panel (right side) S20/F4: Terminal panel (right side) S23 : - BR3/4 jumpers

00321510 00337342 ↔

N terminal

PE terminal

Note re BR3/4 : BR3/4 jumpers should only be used in a 4-wire system. TN-C system: Neutral and protective earth functions are combined in a single conductor throughout the system - the PEN conductor.

Grounding of system

b)

Power supply for S20 / S23 / F4 / F5 Power supply for S20/F4: Power supply for S23 :

00321086 00336812

- Transformer

T1

- Transformer

T2

-

Fuse Fuse Fuse Inrush current limiter

F1 F2 F3 A1

Pin 6 ⇒ Pin 1 ⇒

Pin 4 Pin 7

( 400



208 )

Pin 2 ⇒

Pin 8

( 400



208 )

Pin 3 ⇒

Pin 9

( 400



208 )

16A 16A 10A 400V ⇒

230V

b)

Transformer for component table

00301239

- Transformer

T1

Pin 5



Pin 4

- Fuse

F1

3.16AT



6.30AT

- Adhesive label 6.3AT/110V

c)

Power supply for WPC - Transformer

00320064 ⇒

T1

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

L1 L2 L3 N PE

00300272

- Plug-in adapter X1 Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

from 230/400V to 110/208V

Service socket

From FS05 onwards (power supply for S20/F4 00321510) and from FS02 onwards (power supply for S23 00336812), follow the instructions on the 3rd page of the circuit diagram when carrying out the conversion: - Inrush current limiter ESP-S20 (Material number: 00342988-01 )

A1

400V ⇒

230V

Format

Scale

Filename:

SMD Placement Systems 80 S20 / S23 / F4 / F5

00117185.vsd

Filename:

A4

SMD Placement Systems 80 S20 / S23 / F4 / F5

00117185.vsd

(a1_1zu1.vsd)

(a1_1zu1.vsd)

Author Check. Stand.

Date

Name

14.01.1999 09.02.99

Berger

01.

Function status Product status

14.01.99 14.01.99

Tek

SIEMENS

01.

Document status

14.01.99

Tek

Aktiengesellschaft

Stat.

Modified

Name

PL EA 1 E2

01.

Format

Scale

A4

Date

Tek

Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Drawing number)

Sheet

00117185-010101FD4 Drw. no.:

Author Check. dp

FS

PS

DS

S/F

1/2

01.

Function status Product status

01.

Document status

Stat.

Modified

01.

Date

Name

14.01.1999 09.02.99

Berger

14.01.99

Tek

14.01.99

Tek

SIEMENS

Tek

Aktiengesellschaft

Name

PL EA 1 E2

14.01.99

Date

Conversion kit 110/208V for SIPLACE 80 S20 / S23 / F4 / F5 (Drawing number)

Sheet

00117185-010101FD4 Drw. no.:

FS

PS

DS

S/F

2/2

95

00117185-010101LD3

110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 1 of 3)

2

1

4 80S-20/OPTIONS Circuit Diagrams

3

4

5

6

7

96

8

Section a): A

A

Terminal panel ( right-hand side )

X206

B

L1 L1

L2 L2

L3 L3

5

N

N N

PE PE PE

B

Power supply unit (control unit) 150V / 60Hz rd 2 2,5mm

BR4

BR3

gnye 2 2,5mm

gnye 2 2,5mm C

C

Please note TN-C system In a four-wire TN-C system, the neutral and PE conductor functions must be combined in a single conductor the PEN conductor throughout the entire system (jumpers BR3/BR4).

D

D

Please note TN-S system Jumpers BR3/BR4 must not be used in a five-wire TN-S system. (The neutral and PE conductors are kept separate throughout the system).

E

E

F

F 01. 01. 01. Issue

Function status Product status Document status Modification 1

14.10.98 14.10.98 10.03.99 Date

Wa Wa Tek Name

14.10.1998 Berger

Date Bearb. Gepr. Norm

=

PL EA1 E2 Urspr.

2

SIEMENS AG Ers. f.

3

Ers. d. 4

SIPLACE 80 S20 / S23 / F4 / F5 SMD Placement System

110/208V Conversion Kit for SIPLACE 80 S20 / S23 / F4 / F5 5

# 6

+ Sheet

00117185-010101LD3 7

1 3

8

Sh.

00117185-010101LD3

110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 2 of 3)

2

1

Section b):

4 80S-20/OPTIONS Circuit Diagrams 4

3

5

7

6

8

S20 / F4 power supply unit 00321086 from FS05 and S23 power supply unit 00336812 from FS02

rd gr bk br wh bl gnye

bk br wh bl gnye 1,5mm

2

bl

5

6 150

4

120

3 +5%

2

2

6A

1

in case of 110/208VAC/60Hz Pin6 => Pin4

6

8

9

10

11

Combine the strands 2 in a 2.5mm two-wire ferrule

~ 42

0V

42

42

~ ~ ~

~ ~ ~

-

V2 + 10A -

V3 + 10A -

Function status Product status Document status Modification 1

14.10.98 14.10.98 10.03.99 Date

Wa Wa Tek Name

Date Bearb. Gepr. Norm

14.10.1998 Berger

2,5mm

2

C bk

F8

1

F9

1

10A

2

10A

2

24V AC

bk 2

13

D

K2

bk

1,0mm

2

zu GND

2,5mm

2

2,5mm

2

2,5mm

bk

3

2L+

2 1L+ bk (X,Y axes)

bk

7L+

(Lifting table)

10

bk

6L+ (dp1/Z axes)

9

bk

2L-

Ext. EMERG-STOP C0508-W1 gr

8

2

bk 5L+ (Star, slow motion)

10A

14

7

2

1

4L+ bk (X,Y slow motion)

10A

F7

6

24V AC 2

5 3L+ bk (Tape cutter)

10A bk

2

(Star/lifting table)

20A

1L+ bk

1

1L+ bk

F6

1

1

1L+ bk

F5

Always combine 2 wires in one ferrule

To terminal panel

E

To terminal panel

F =

PL EA1 E2 Urspr.

2

6A

+ 36A -

24

F 01. 01. 01. Issue

1

C506-W1

To Base of cover of power supply power supply unit

If the machine is operated with 208VAC/60Hz the inrush current limiter is to be connected in parallel: Disconnect wire 3 from 13 and connect it to 14, disconnect wire 2 from 12 and connect it to 13, apply this system as appropriate to the wires of the other phases. This will free up terminals 12/22/32.

1

4

Warning !

F4

11

25R

56R

56R

25R

A1

ESP-S20 inrush current limiter

F10

2

2

4,0mm

34

bk

9 33

~

V5

bk 23

bk

32

2

10,0mm

2

31

~

bk

K2 bk

24

8

7

6 23

V3(-) 2L-(0V)

2,5mm

~

2

56R

22

Wire 8

25R

21

56R

14

5

4

3 13

25R

12

Wire 5

2

2

bk

V4

+ 36A -

bk

bk

bk

48

48 bk

bk

bk

bk

bk

19

~ ~ ~ V1 + 40A

1L- C511-W1

C502-W1

2

Y631-W2

To main power filter 1

16 17 18

2

Y631-W1

bk br bk bl E

11

gnye

2,5mm

Wire 2

25R

L1 L2 L3 N

1,5mm

56R

T1 T2 T3 N'

1,5mm

2

5

13 14 15

2,5mm

PE

1

Q1

3

PE

25R

1

6

56R

16A

4

gnye PE

2

48

10 11 12

N

F1

105

X200

105

105

2

bk

2,5mm

Main power switch

D

1,0mm

T2

Remove jumper if necessary (IT protective system) (France / Italy/ Japan / USA) Jumper is part of the main switch

C

Component specification for information only

bk

A2(-)

7

24

9

bk

3

8

6

0

Pin3 => Pin9 8

2

24

5

N

7

bk

400

1

bk

A1(+)

Pin2 => Pin8

4

208

Wire 3 Wire 6 Wire 9

400

14 24 34

10A

F11

B Pin1 => Pin7

Wire 1 Wire 4 Wire 7

1

T1

208

6

400

5

1

bk bk bk

400

4

208

2

3

400

1

in the case of 110/208VAC/60Hz

2

PE

2,5mm

bk

K4

bk bk bk

K1

B

2

400

2,5mm

bl

13 23 33

F3

A

To terminal panel

bk

6 gnye

4

gnye

2

PE

16A

2

00300161

230

5

8

3

N

1

-5%

F2

230

A

97

SIEMENS AG Ers. f.

3

Ers. d. 4

SIPLACE 80 S20 / S23 / F4 / F5 SMD Placement System

110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 5

# 6

+ Blatt

00117185-010101LD3 7

2 3

8

Bl.

00117185-010101LD3

110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 (Sh. 3 of 3)

2

1

4 80S-20/OPTIONS Circuit Diagrams 4

3

6

5

8

7

Section c):

Section d):

Section e):

Service socket

CO table transformer

WPC power supply unit

98

A

A

To rectifier G1/G2

4

3

2

1

10

9

8

7

6

2

C

N

bl

1

1

bk

N

Z1

2 3

2,5mm

L2

L2

L3

L3

PE

PE

bk

5

4

3

2

1

12

BR7 br

BR6

BR5

65

65 rd

1,5mm

Pin5 --> Pin4

bk

2

gnye

2

To Main power connector

C

bl

gnye

Y501-W1

gnye D

N

Main power L1 filter L1

Y501-W2

4

65 rd

65 rd

Delta connection

Transformer T1

PE

5

gnye

PE

U1

A1

U2

N gnye

2

B

bk

Plug adapter X1

socket

bl

2,5mm

Service

V1

L

V2

N

2

bk

br 1

W1

br

W2

1

W2-U1 ==> BR5 W1-V2 ==> BR6 V1-U2 ==> BR7

Y545-W1

F1 C6A

X216

2,5mm

110V/208V

bk

B

65

W2-V2 U2-V2

To processor board of component table

65

230V/400V

Adhesive label: 6,3AT / 110V

1,5mm

To main power switch .917

2

F1

1,5mm

6,30AT

gnye

D

2

Table ground

Cover ground

F1 C6A

gnye

bl

br

11

4

6

1

3

5

E

Y558-W1

E

2

To power connection 110V / 60Hz

To power supply infeed 208V / 60Hz F

F 01 01. 01 Issue

Function status Product status Document status Modification 1

14.10.98 14.10.98 10.03.99 Date

Wa Wa Tek Name

Date Bearb. Gepr. Norm

14.10.1998 Berger

=

PL EA1 E2 Urspr.

2

SIEMENS AG Ers. f.

3

Ers. d. 4

SIPLACE 80 S20 / S23 / F4 / F5 SMD Placement System

110/208V conversion kit for SIPLACE 80 S20 / S23 / F4 / F5 5

# 6

+ Sheet

00117185-010101LD3 7

3 3

8

Sh.

00116161-020102LD4 00116161-020102LD4

Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 1 of 2) Nozzle changer for Collect&Place head 80S-20/F4 (Sh. 2 of 2)

1

4

Valve

Valve

X60

X60

1

X2eb

X2ec

X2eb

00317578-02 (W1)

X2ec

B

Control board, nozzle changer

Control board, nozzle changer

Control board, nozzle changer

00317353-02

00317353-02

00317353-02

(ec)

(eb)

X1ec

X1eb

X1ec

X1eb X1eb

C

00317579-01 (W1)

pk

bl

rd

bn

wh

pk

bl

D

Siplace 80F4

ye

00317579-01 (W2)

Siplace 80S20

ye

rd

bn

wh

pk

bl

ye

rd

wh

bn

00317579-01 (W1)

C

D

Nozzle changer 1

Nozzle changer 2

A1/X2ka:-

A1/X2ka:4

A3/X2kf:6

00321479-04

A3/X2kf:5

A3/X2kf:-

A1/X2ka:-

A3/X2kf:4

A1/X2ka:3

A3/X2kf:3

A3/X2kf:+

A3/X2kf:-

A1/X2ka:-

A1/X2ka:4

A3/X2kf:6

A3/X2kf:5

A3/X2kf:+

A3/X2kf:-

00321478-03

terminal strip

A3/X2kf:+

Section:

Section: terminal strip

Nozzle changer 1

E

E

Scale

Mat. no.: 00116161-02

Date

08.11.1994

Author

Dax

Check.

2.

Function status

09.08.95

Sz

1.

Product status

09.08.95

Sz

Doc. status Modified

28.11.96

Tek

Date

Name

Stand.

Nozzle changer for revolver head S20/F4

00116161-020102LD4

Date

08.11.1994

Author

Dax

2.

Function status

09.08.95

Sz

1.

Product status

09.08.95

Sz

2.

Doc. status

28.11.96

Tek

1 2

Sh.

Stat.

Modified

Date

Name

Nozzle changer for revolver head S20/F4

Check.

Sheet

AUT5-BSM

SMD Placement System Siplace 80S

CAD file: 11616122

(section: SIPLACE 80S20)

Siemens AG

Scale

Mat. no.: 00116161-02

SMD Placement System Siplace 80S

CAD file: 11616122

Stat.

4

X60

X2eb

X1eb

3

99

Valve

A

X2eb

(eb)

2.

2

00317578-02 (W2)

B

3

00317578-02 (W1)

A

2

4 80S-20/OPTIONS Circuit Diagrams

Stand.

(section: SIPLACE 80F4) Sheet

Siemens AG AUT5-BSM

00116161-020102LD4

2 2

Sh.

00347474-010102LD4

PCB barcode, top/bottom

4 80S-20/OPTIONS Circuit Diagrams

Barcode reader

Barcode reader

Barcode reader

Barcode reader

1

2

3

4

X1

X2

X3

X4

X1

X2

X3

X4

100

Barcode reader 3 and 4 on dual conveyor only in conjunction with GEM option

PCB barcode distribution board 00343635

X5

X6

X5

X6

To the terminal panel (left-hand side) wh+br

(control unit)

X*sa

To the machine controller

gn+ye

00345333

00345332

Cable: PCB barcode/MC distribution board

Cable: PCB barcode power supply

gr+pk bl+rd

X*sa M44

X6sa

M54

X8sa

03.

Function status

04.12.98

Tek

Date

26.10.1998

01.

Product status

04.12.98

Tek

Author

Fux

01.

Doc. status

22.02.99

Tek

Check.

Modified

Date

Name

Stand.

Status

PL EA1 E2 Orig.

SIEMENS AG Repl. f.

Replaced by

PCB barcode, top/bottom

at X212/4

(+24V)

at X2kc:7

I/O panel A2 A2

at X212/3

(GND)

at X2kc:4

I/O panel A2 A2

SMD-Placement System Siplace

00347474-010102LD4

Sheet

1 1 Sh.

00343635-010101LD4 00343635-010101ND4

PCB barcode distributor board 886 PCB, distributor - PCB barcode

4 80S-20/OPTIONS Circuit Diagrams

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

GND

9

9

RxD

10

10

RxD

TxD

11

11

TxD

JP1

JP3

12

X1

12

13

13

Start 1

14

14

Start 2

GND

15

15

GND

GND

Socket

X2

X4

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9 RxD

10

TxD

11

X2

JP3

Socket

24V

GND

X4

9

JP2 JP4

10

RxD

11

TxD

12

13

13

Start 1

14

14

Start 2

GND

15

15

GND

X6

7

8

9

X6

1

2

3 GND

6

4 Start 2

5

+24V

4

Start 1

3

GND

RxT

2 TxD

1

Pin

Socket

Pin

Socket

X5

A

12

X5

X3

JP4

24V

A - identification label

24V

JP2

GND

X3

1

JP1

X1 24V

101

Component mounting diagram, component side Scale

Four-layer PCB

01

Function status

30.09.98

KD

01

Product status

30.09.98

KD

01 Stat.

Doc. status

30.09.98

KD

Modified

Date

Name

Date

30.09.98

Name

DORFNER SIEMENS AG FSZ MCHN

ATD TD E

Distribution board PCB barcode

00343635-010101LD4

All documents viewed from the component side

Date

11.11.98

Name

DORFNER

866 PCB

SIEMENS AG

01

G32918-K0099-A010-01-11

1:1

Sheet 1-

Stat.

Modified

11.11.98

KD

Date

Name

FSZ MCHN

ANL TD FSZ E

Distributor - PCB barcode G32918-K0099-B001-*-53 00343635-010101ND4

Sheet 1-

00345332-010101LD4

Cable: power supply, PCB barcode

4 80S-20/OPTIONS Circuit Diagrams

102

Cable ferrules 0.75 mm²

X6

To terminal panel (left-hand side) at X212/4

(+24V)

at X2kc:7 I/O panel A2 at X212/3

(GND)

at X2kc:4 I/O panel A2

wh+br

wh+br 1

gn+ye

gn+ye 2

W1

gr+pk

gr+pk 3 bl+rd 4

bl+rd

1000mm

To PCB barcode distribution board

50mm

50mm

30mm

l = 5 m ± 0.05 m / 8 x 0.34 mm²

Pin assignment of the Phoenix COMBICON FRONT-MC plug

1 2 3 4

The arrow always points to the top left-hand corner of the labeling field. Information on the printing and appearance of the labels is given in the labeling guidelines for made-up cables specified in the parts list.

01.

Function status

04.12.98

Tek

Date

26.10.1998

01.

Product status

04.12.98

Tek

Author

Fux

01.

Doc. status

04.12.98

Tek

Check.

Modified

Date

Name

Stand.

Status

PL EA1 E2 Orig.

SIEMENS AG Repl. f.

Replaced by

Cable: PCB barcode power supply

SMD-Placement System Siplace

00345332-010101LD4

Sheet Sh.

00345333-010101LD4

Cable: PCB barcode distributor - MC

4 80S-20/OPTIONS Circuit Diagrams

X5

X*sa

X5

Sub-D socket, 9-pin

X*sa

Sub-D socket, 9-pin

103

W1 X*sa

70mm

M44

X6sa

M54

X8sa

70mm

l = 5m

The arrow always points to the top left-hand corner of the labeling field. Information on the printing and appearance of the labels is given in the labeling guidelines for made-up cables specified in the parts list.

01.

Function status

04.12.98

Tek

Date

26.10.1998

01.

Product status

04.12.98

Tek

Author

Fux

01.

Doc. status

22.02.99

Tek

Check.

Modified

Date

Name

Stand.

Status

PL EA1 E2 Orig.

SIEMENS AG Repl. f.

Replaced by

Cable : PCB barcode - MC distribution board

SMD-Placement System Siplace

00345333-010101LD4

Sheet

1 1 Sh.

SIPLACE 80S-20 Printed Circuit Boards

00200034-040101ND4 00300167-020101ND4

871 PCB, signal decoupling unit Recitifier board, 30V

5 SIPLACE 80S-20 Printed Circuit Boards

104

X1ki

X2ki

X3ki

X4ki

X1

A 1

V1

V2 X1ra

72 mm

X7ki

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

A = identification label B = inspection label C = assembly designation

A1 X2ra

X2 B

1

X6ki

65 mm

The following labels have to be stuck on: Assembly inscription acc. to recommendation VA-F-510-001 font size 1,5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A: Identification label

Siemens AUT5 00300167-02 AA-BBBB-CCCC

10

X5ki

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

5

15

X1ki - X4ki = Plug designation

B: Inspection label

Product inspection certification acc. to recommendation VA Q 509-001

X5ki - X7ki = Terminal designation 1 : Assembly designation

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5x12mm, font size 3 mm or engrave on the heat sink.

2 : Plug designation A1

X1ra

X2ra

Component mounting diagram, component side PC board 2-layer

05

01.12.99

KD

04

05.02.99

KD

Stat. Change notice

Date

Name

Date

05.02.99

Name

Dorfner

Scale

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

Format

Scale

1:1

Filename:

A4

SMD Placement System Siplace

00300167-020101ND4.vsd

(a1_1zu1.vsd)

Date Author Check. Stand.

Printed circuit board 871

Name

28.05.1996 28.05.1996

Rectifier board 30V

SIEMENS AG

MCHN R/Tu ATD TD E

Optical decoupling unit G32918 - K0109 - B001 - * - 53 00200034-040101ND4

Sheet 1-

2.

Function status

28.05.96

Tu.

1.

Product status

28.05.96

Tu.

1.

Document status

Stat.

Modified

28.05.96

Date

SIEMENS

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

(Drawing number)

Sheet

00300167-020101ND4 Drawing-No.:

FS PS

DS

S/F

1/1

Recitifier board, 6V Recitifier board, 60V

5 SIPLACE 80S-20 Printed Circuit Boards

A 1

V1

V2

72 mm

X1rb A2 X2rb

X1

A

V1

V2 X1rc A3

X2rc

X2

X2

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

65 mm

The following labels have to be stuck on: A: Identification label

Siemens AUT5 00300168-02 AA-BBBB-CCCC

10

Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

B: Inspection label

65 mm

The following labels have to be stuck on:

Siemens AUT5 00300169-02 AA-BBBB-CCCC

A2

B: Inspection label

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5x12mm, font size 3 mm or engrave on the heat sink

2 : Plug designation X1rb

Product inspection certification acc. to recommendation VA Q 509-001

1 : Assembly designation

A3

File name:

Format

Date Author Check. Stand.

28.05.1996

Function status

28.05.96

Tu.

1.

Product status

28.05.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

Modified

28.05.96

Date

X2rc

File name:

Author Check. Stand.

Rectifier board 6V

Sheet

00300168-020101ND4 Drw. no.:

FS

PS

DS

S/F

1/1

Name

28.05.1996

Function status

28.05.96

Tu.

1.

Product status

28.05.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Stat.

Modified

Name

AUT 5 BPB BS1

28.05.96

Rectifier board 60V

28.05.1996

2.

Date

A4

SMD Placement System Siplace

00300169-020101ND4.vsd

(a1_1zu1.vsd)

Date

(Drawing number)

Format

Scale

Name

28.05.1996

2.

Stat.

X1rc

A4

SMD Placement System Siplace

00300168-020101ND4.vsd

(a1_1zu1.vsd)

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5x12mm, font size 3 mm or engrave on the heat sink

2 : Plug designation

X2rb

Scale

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

Product inspection certification acc. to recommendation VA Q 509-001

1 : Assembly designation

Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A: Identification label

10

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

B

1

B

1

105

1

72 mm

X1

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

00300168-020101ND4 00300169-020101ND4

(Drawing number)

Sheet

00300169-020101ND4 Drw. no.:

FS

PS

DS

S/F

1/1

Gantry distributor board Discharge board

5 SIPLACE 80S-20 Printed Circuit Boards 2

3

A

4

C5

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

1 +8/55V

2 +30V

3 +30V switch.

4

C3

+24V

5 +12V

6 +5V

Max. clamping height 52 mm

GND

Ident.

C2

D

Manufacturer/location according to SN 37040

BBBB Date (year/month/day) according to SN 01007 CCCC Numerals

Siemens AUT5 00308443-05 AA-BBBB-CCCC 30 SIEMENS AUT 5 00300398 1 2 3 4 5 6 7 8 9 AA-BBBB-CCCC

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

B: Inspection label

Product inspection certification acc. to recommendation VA Q 509-001

15

Scale

Y0026N04

V2 R4 R5

Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A: Identification label

Font size 2.5 mm, material Scotchcal 3698-E (color Al RAL 9006)

CAD file:

V1

V9 V10 V11 V6 V7 V8

The following labels have to be stuck on:

Assembly inscription according to recommendation VA-F-510-001AUT5

00300398

X2

75 mm

The following identification label has to be stuck on:

Mat.-Nr. :

K3

8/55V

8/85V

E

K2

R3

V5 V4 V3

X1

1

9

AA

R2

A

C4

8

C1

R1

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

Max. component height 50 mm

7

PCB size 145*109*3 mm

1710460-Y0026-000-03-N

C

C6

K1

10

B

106

B

1

72 mm

00300398-030105ND4 00308443-050101ND4

File name:

SMD Placement System Siplace

Format

Scale

Old drawing no.: 1710470-Y0034-000-04 00308443-050101ND4.vsd

A4

SMD Placement System Siplace

(a1_1zu1.vsd) Date

28.01.1992

Author

Sz

Potential distribution board

Date Author Check. Stand.

Check. Stand.

3.

Product status

22.6.93

Sz.

SIEMENS 4. Stat.

Doc. status Modified

9.10.95 Date

Tu. Name

AUT 5

00300398-030105ND4

Name

Sheet

5.

Function status

28.05.96

Tu.

1

1.

Product status

28.05.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

1 Sh.

Stat.

Modified

28.05.96

Date

Discharge board

28.05.1996 28.05.1996

(Drawing number)

Sheet

00308443-050101ND4 Drw. no.:

FS

PS

DS

S/F

1/1

00319076-020102ND3

Axis rear panel (axis 166)

5 SIPLACE 80S-20 Printed Circuit Boards

107

The following labels have to be stuck on ! A: Identification label B: Inspection label Maximum component height: top = 9.0 mm; bottom = 2.0 mm

X2

X4

X1

X6

X3

X5

X7

1

2. 2. Status

Product status

2

3

27.09.95 Sz

Date

Doc. status

27.09.95 Sz

Author Check.

Modified

Date

Name Stand.

12.01.1995 Dax

4

5

Mat. no.:

6

319078-02

Orig./Repl.f/Replaced by

7

8

9

Siemens AG AUT5-BSM

10

11

Axis rear panel

12

13

14

15

16

17

18

19

SMD Placement System Siplace 80S20

(axis 166) Stromlaufplan/Circuit diagram

00319076-020102ND3

Sh. 1 1 Sh.

00320854-020202MD4 00320855-010202MD4

745 PCB, backplane-servo unit Y1002 Backplane-servo unit Y1003

5 SIPLACE 80S-20 Printed Circuit Boards

Apply the following labels:

Apply the following labels:

A: Identification label B: Inspection label

A: Identification label B: Inspection label

Max. component height:

Max. component height:

Top = 19mm Bottom = 34 mm

Top = 51 mm Bottom = 20 mm

Remove pins marked 'x'

Remove pins marked 'x'

Component diagram, top

108

Component diagram, top

X6 +

1

1

X5

1

X3 Wire infeed

X8

X7

X4 1

1

X2

X7 *)

Component diagram, bottom

Wire infeed

Component diagram, bottom X1

*) C1 option only not inserted!

02

Function status

15.04.96

DO

Date

03.07.95

02

Product status

15.04.96

DO

Name

MS-Dorn SIEMENS AG

02 Stat.

Doc. status

15.04.96

Modified

Date

DO Name

Scale 1:1

Scale 1:1

SIPLACE

SIPLACE Date

745 printed circuit board

Name

backplane - servo Y1002

FSZ MUENCHEN

Sheet

ANL A441 TD FSZ E

00320854-020202MD4

1-

02

Product status

03.06.97

Tek

02

Doc. status

03.06.97

Tek

Modified

Date

Stat.

26.09.1995 Goller SIEMENS AG

backplane - servo Y1003

AUT5-BSM

Sheet

Name

00320855-010202MD4

1-

00321036-010101FD4 00321037-010101FD4

Axis rear panel I (axis 166) Axis rear panel II (axis 166)

1

5 SIPLACE 80S-20 Printed Circuit Boards

2

3

4

1

Remove all key pins marked with

X axis

B

Y axis

X3

C

X2

1 X

2

4

3

4

1

2

3

Z-SP axis

X1

X5

1 X

2

3

4

3

4

5

6

5

6

5

6

5

6

8

7

8

7 X

8

7

8

9

10

9

10

9

10

9

10

11

12

11

12

11

12

11

12

13

14

13

14

13

14

13

14

15

16

16X 15X X X

17

18

17

18

19

20

19

20

1

2

1

2

1 X

2

3

3

4

3

4

5

5

6

5

6 8

X4

B

Rotate SP axis

X3

X4

1 X

2

4

3

4

6

5

6

7 X

8

7

8

7 X

8

7

9

10

9

10

9

10

9

10

11

12

11

12

11

12

11

12

13

14

13

14

13

14

13

14

15

16

15

16

17

18

17

18

19

20

19

20

C

X6

1

2

1 X

2

3

4

3

4

5

6

5

6

7

X

8

7

8

9

10

9 X

10

11

12

11

12

13

14

XX

14

13

16X 15X X X

E

17

18

19

20

Scale

Mat. no.: 321036-01

E

Scale

1:1

Mat. no.:

SMD Placement System Siplace 80S20

Date

18.07.1995

Author

Sz

Check.

Product status Doc. status Modified

18.07.95

Axis rear panel I

Date

18.07.1995

Author

Sz

(axis 166)

Check.

Siemens AG Sz

Date

Name

Axis rear panel II (axis 166)

Stand.

Sz

18.07.95

1:1

SMD Placement System Siplace 80S20

321037-01

Stand.

1.

2

D

Star axis

Stat.

X2

1

7 X

D

1.

4

an X from the axis rear panel.

A

X1

3

Remove all key pins marked with

an X from the axis rear panel.

A

2

109

AUT5-BSM

00321036-010101FD4

Sh.

1

1 Sh.

1. 1. Stat.

Product status Doc. status Modified

18.07.95 18.07.95 Date

Sz Sz Name

Siemens AG AUT5-BSM

00321037-010101FD4

Sh. 1 1 Sh.

00321189-030101ND4 00321189-030101ND4

820 PCB, conversion board, large axis (Sh. 1 of 2) 820 PCB, conversion board, large axis (Sh. 2 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

110

Remove all pins marked with an X A = identification label B = inspection label

Document identification

Component mounting diagram, component side PC board 4-layer

04 03 Stat. Modified

09.10.97

KD

27.03.97

KD

Date

Name

Date

12.02.97

Name

Dorfner

Scale

PC board

Component mounting diagram, solder side

1:1

PC board

820

SIEMENS AG

FSZ MCHN TD E E

Conversion board, large axis G32918 - J2 - B001 - * - 17 00321189-030101ND4

Sheet 1+

04

09.10.97

KD

03

27.03.97

KD

Date

Name

Stat. Modified

Date

12.02.97

Name

Dorfner

Scale

PC board

1:1

820

SIEMENS AG

FSZ MCHN TD E E

Conversion board, large axis G32918 - J2 - B001 - * - 17 00321189-030101ND4

Sheet 2-

00321190-030101ND3

Gantry conversion board

5 SIPLACE 80S-20 Printed Circuit Boards

111

*) Insert dummy plug in post plug X8

X25

X26

X27

X28

X29

X30

X31

X32

X33

1

1

1

1

1

1

1

1

1

1

X35

X36

1

X11

X10

X7

1

1

X12

X8

1

X34

1

*)

1

1

X4

1

X3

1

X2

1

X1

1

1

X24

A 1

1

1

1

1

1

1

1

1

1

B X23

X22

X21

X20

X19

X18

X17

X16

X15

X14

1

X13

The following labels have to be applied: A: Identification label, assembly inscription acc. to VA-F-510-001

Maximum component height on top = 19 mm

40

(plug with locking lever) Maximum leads height on bottom = 1 mm

SIEMENS AUT 5

(except for the plug X12, X13 = 2.5 mm)

00321190 P 1 2 3 4 5 6 7 8 9

PCB thickness = 1.7 mm

25

AA-BBBB-CCCC Numerals Date (year/month/day) according to SN 01007 Manufacturer/location of plant according to SN 37040

Pinch off this pin B: Inspection label

1

2

3

03.

Function status

29.08.2000

Haas

Date

29.08.2000

01.

Product status

29.08.2000

Haas

Author

Haas

01.

Doc. status

29.08.2000

Haas

Check.

Date

Name

Stand.

Status

Modified

4

5

6

7

PLEA1 E Orig.

8

9

SIEMENS AG Repl. f.

Repl. by

10

11

Conversion board

12

13

14

15

16

17

18

SMD Placement System Siplace 80S

gantry Stromlaufplan/Circuit diagram

00321190-030101ND3

Sh. 1 1

Sh.

E

Status

D

Modified

1

2

R2

4. Function status Date

1. Product status Author

1. Doc. status Check.

Date Name Stand. 2

R2 R2

R2 R2

Orig. 3

V1

1 3 4

A

1 2 3 4 5 6 7 8 9 10

19.06.97

PL EA1 E2 SIEMENS AG

Replacement for 4 5

h2

h1

V2

Bauteilangaben nur zur Information

Proprietary data , company confidential . All rights reserved. Confie a titre de secret d'entreprise. Tous droits reserves. Comunicado como segredo empresarial. Reservados todos os direitos. Confiado como secrete industrial. Nos reservamos todos los derechos.

B

Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet, soweit nicht ausdruecklich zugestanden. Alle Rechte vorbehalten, insbesondere fuer den Fall der Patenterteilung oder GM-Eintragung.

00321213-040101ND4 Adjustment unit, SP6_12 placement head

5 SIPLACE 80S-20 Printed Circuit Boards

5 6

X2 A1-motor B1-motor A2-motor B2-motor AGND AGND GND +5V LED output signal + 15 V

Adjustment unit SP6_12 placement head

Replaced by 6

7

1 2 3 4

SMD Placement System SIPLACE HS50

00321213-040101ND4 7

Sheet 1

8

112

8

X3 A1-motor B1-motor A2-motor B2-motor A

B

C C

X3

X2 D

E

F F

=

+ Sh.

1

SP6_12 head board (Sh. 1 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

I21 I26

1

I22

X13

C1

L4

C25

R69

1

R12

1

1

X16

X8

G1 JP2 1

R142

I35

R141

C84

R144

I36

R146 R143

I37

C140

C101

R145

X12

X19

I30

C146 C147 C148

C54

C41

C43

R49

L5

R50

R56

R93

R62

R72

R51

A

I3

C24

Track B A 0 Track A

I4

C142

R55

C40

C23

I8

R67

0

R45 R46 R47

B

I1

R71

1

C133

I33

C141

C12

X20

A

R135

MP1- 5

V167 V166 V165 V164 V163 V162

C6

C86

X14

MP17- 24

C104 C120

1

1

C70

R194 R193

1

I2

C85

C69

R4

I9

I32

I31

C64

H2017-6

X11

V161 V160

G2

MP6 - 16

C110

19 riveted

R182

Component side

113

Plug fitted female multipole connector on X11 male connector Multipole connector has to be connected from pin 16 to pin 30

1 JP3

00321214-090101ND3

1

X18

1

X17

1

1

X10

1

X15

= KEYPIN (pinch off)

The following labels have to be applied A: Identification label B: Inspection label C: ESD label

Maximum component height: 20 mm

Supply distance bolts in the package for each assembly 9. 1. 1. Status

Function status Product status Doc. status

Modified

Date Author

7.10.98 7.10.98 7.10.98

TE TE TE

Date

Name Stand.

Check.

11.02.1998 TE - Ne

SIEMENS AG AUT5-BSM

Head board SP6-12 SIPLACE 80S20

= + 00321214-090101ND3

Sheet 1 2 Sh.

00321214-090101ND3

SP6_12 head board (Sh. 2 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

114

1

1

X1

X2

X4

X3

C10

C14

X5

I23

C11

C15

R198

C128

R197

C127

R196

C126

R3

R1

C119

I20

X6

C9

I25

R2

C2

JP4

I27

R163

I15

C7

R161

C107

C3

JP5 R162

1

R130 C105

1

C124

1

R160

C123

1

Solder side

I24

C46

R199

C129 C130

R37

R31

R15 R21 R23 R22

R20

C20

C45 C13

C19 R5

R25

R13 R14

R24

R30

R11

R6

C5

R32

R28 R10

R38

L1

C47 R19

R59

C22

R27

R29

R39

C49

R41

R40

R34

R42

R94

C89

R35

R70 R44

C90

C51

C48

L2

C50

R43

R61

R57 R53

X5

I13

R48

R18

R58

C29

R8

R54

R7

L3

C17

C18 R60

C31 C30

R52 C56

R16

R33 C28

Plug fitted female multipole connector on X6 male connector

R26

L6

C53

R88

I5

R63

X6

I18

R36

C57

C44

C42

R108 R65

R111

R139 R104 R103 R138 I10

R95

C21

C52

I16

R87

C55

R109

R107

C58

C63

R136 R101 R102 R137

C79

R64

R152 R151 C99

C100

R150 C96 R149 C95 C77

C125

C93

R195

R169 R171 R172 R173 R174 R175 R176 C117 R177 C118 R178

C32

C75

R9

R148 C92 R147 C91

R184 R183 V1

C106

R154

C111 C112 C113 C114 C115 C116

I29

C60

R110 R66

R189

R185 R168

C27

I14

C83

R188

R157 C80

C102

R156 C97

R155 C78

C98

C81

R187

C109

R153 C76

R181

C82

C121

C122

C94

R158

R186

C132

C16

C131

I19

R191 R190

R79

R192

I28

R17

C26

R167

R201

C103 C59

R200

R84

C4

I17

R166

R85

C8

R165

C108

X7

R164

E1

X7

X4

X3

X2

X1

Warning: Cut pins of X1 and X3 to a length of 6.7 mm

Maximum component height: 15 mm 9. 1. 1.

Function status

Status

Modified

Product status Doc. status

Date

7.10.98 7.10.98 7.10.98

TE TE TE

Date

Name Stand.

Author Check.

11.02.1998 TE - Ne

SIEMENS AG AUT5-BSM

Head board SP6_12 SIPLACE 80S20

= + 00321214-070101ND3

Sheet2 2 Sh.

00321215-080101ND3

SP6-12 adapter board

5 SIPLACE 80S-20 Printed Circuit Boards

X8

C31

X3 X4

J1

V1 MP4

V3

L1

C16

C28 R31

A

C25

R38

X12

X14

R47 R48 R50 R40 R41 R42

R43 R44 R46

1

R45

J6

R17

R19 C27

C

C21 R30 R14

R27 C15

R9 R8 R7

BOTTOM

C14 C29 R28 R32

X7 = KEYPIN (PINCH OFF)

J5 C19

C5

J7

R20 V2 C26 R18

TOP

J4

R51 R52 R13 C20 R29

L4

C10

V6

V5

C24 R22 C30

R33 R36 R34 R35

R26

R12 R11 R10

X11

1

X13

1

R49

C9

1

J3

C4

C3

C22 R15 R21 C18

X6

J2 ON VULCANIZED RUBBER DISK

C37

C36 C35

C34

L3

R24 R16 C23 R25 R23

X10

X2

C13 C12

MP1MP2

C17

X9

X5

C7

J2

V4

X1

R6 R5 R4

C1 C8

C6

R3 R2 R1

R37

C2

MP3

R39

C33

L2

C32

C11

115

X15

B

C32, C33, C36 C37 will not be fitted!

The following labels have to be applied! A: Identification label B: Inspection label Maximum component height: on top: 25 mm, on bottom: 10 mm

C: ESD label 7.

Function status

29.4.98

BMK Date

1.

Product status

12.9.96

BMK Author

1.

Doc. status

12.9.96

BMK Check.

Status

Modified

Date

Name

Stand.

SIEMENS AG WMW SMD E

Adapter board SP6-12 SIPLACE 80S Comp.mount.diag.

= +

00321215-080101ND3

Sheet Sh.

00321469-040101ND3

Vision assembly

5 SIPLACE 80S-20 Printed Circuit Boards

Connector

The following labels have to be stuck on! A: Identification label B: Inspection label C: ESD label

X1 X2 X3 X4

Remove all pins marked with an x. C1 to C3 have to be glued!

116

Assembly To component illumination, steep angle To component illumination, flat, middle angle To X9 head board 00331451 To component camera 00320925

Maximum component height: ON TOP 10.0 mm, ON BOTTOM 14.0 mm

C11

C4 C6 C7

X3

C5

X1

V1 J5

V22

R1

J1

R58

V19

R53 R5

R2

J3

R3

V9

V7

V6

V5

V4

P1

V18

1

2

04.

Function status

25.11.98

01.

Product status

25.11.98

01.

Document. status

25.11.98

Modified

Date

Status

V16

3

Dorn Date Hi

V17

Author Check.

Name Stand.

V15

4

V14

V13

5

25.11.98

R55

C3 R56

P2 P3

V20

R52

R49 R51 R46

V3

R31 R13 R21 R30 R39 R12 R20 R29 R38 R11 R19 R28 R37 R10 R18 R27 R36 R9 R17 R26 R35 R8 R16 R25 R34 R7 R15 R24 R33

V8

C2

R48

R32 R14

V10

R57

X2 R43

R41 R40

V2

R42 R47

V11

C10

V23

R50

J2

V24

R44 R45

C13

J4

R54

C9

C1

V21

J6

R22 R23 R4

C8

X4

C12

R6

V12

6

7

8

9

Siemens AG

MS-Elektronik Orig./Repl.f/Replaced by

PL EA 1

10

11

12

Components illumination Stromlaufplan/Circuit diagram

13

14

15

16

17

18

19

SIPLACE HS50 00321469-040101ND3

Sh. 1 1 Sh.

00321470-030101ND4 00321470-030101ND4

740 PCB, three-phase current for star-axis (Sh. 1 of 2) 740 PCB, three-phase current for star-axis (Sh. 2 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

117

A Identification label 11 x 13 B Inspection label C ESD label

Wire entry

1) Pin 1 cut out

Mounting diagram, component side PC BOARD

MASSSTAB

Component layout, solder side

1:1

PC BOARD

MASSSTAB

1:1

All documents viewed from component side

03

24,08.99

KD

02

15.04.96

KD

ZUST.

MODIFIED

DATE

NAME

DATE

24.07.95

NAME

Dorfner SIEMENS AG

MCH R/Tu

ATD TD E

PCB 740 STAR-AXIS THREE-PHASE CURRENT G32918-F0040-B001-*-53

00321470-030101ND4

Sheet

1+

03

24,08.99

KD

02

15.04.96

KD

ZUST.

MODIFIED

DATE

NAME

DATE

24.07.95

NAME

Dorfner SIEMENS AG

PCB 740

MCH R/Tu

STAR-AXIS THREE-PHASE CURRENT

ATD TD E

G32918-F0040-B001-*-53

00321470-030101ND4

Sheet

2-

Sensor, Z-axis, bottom Component illumination

2

3

4

1

The following labels have to be stuck on! A: Identification label B: Inspection label Maximum component height: 7 mm

A

BAU

TE

V1

B

B

*

V1

X4

X3 X4

C

X11

Maximum component height: on top 12 mm, on bottom 10 mm = KEY

1

7

X11

E

* : refer to 00321524-040101LD4

J1

V2

V4

V6

V5

V3

J3

X1 C3

E

R4 R3

R2 R1

C9 C5

= KEY

3 8

V7

V1

C1 C4

20 mm

KEY KEY

2 1

J2

C2

View onto cable side

A

7 12 X11

D

C8

B

X2

Splice 25 mm

D

4

X5

210mm Silicone hose

360 mm

C

3

A: Identification label B: Inspection label C: ESD label

C7

A

2

118

Top side

1

5 SIPLACE 80S-20 Printed Circuit Boards

Bottom side

00321524-040101ND4 00321525-020102ND4

C6

Solder cable from mounting side and do not bend. Scale

Mat.-Nr.: 321524

2:1

Scale

SMD Placement System Siplace 80S/20 Date

06.05.1996

Author TE - Ne

SMD PLACEMENT SYSTEM SIPLACE 80S/20 Date 06.09.1995 Author TECheck. Stand.

Sensor z axis bottom

Check. Stand. 4.

Funct. status

01.04.98

bmk

3. 1. 1. Stat.

Funct. status Prod. status Doc. status Modified

06.05.96 06.05.96 06.05.96 Date

TE TE TE Name

Siemens AG

AUT-BSM

00321524-040101ND4

1.5:1

Sheet 1 1

Vision assembly Sheet

Siemens AG

Sh.

WMW-Muenchen Status Modified

Date

Name

00321525-020102ND4

1

1

Sh.

00322100-030102ND4 00322333-010304MD4

Anticrash board Video multiplexer, manually controlled

1

5 SIPLACE 80S-20 Printed Circuit Boards

2

3

A

X1

4

B A = Identification label B = Inspection label

TP5 C22

C23

C = ESD label

R18 R21 R22 R64 R65

TP7

R19 R20

TP4

R87 R86 R16

R76 R77

R78 R79 R81 R80

C24

TP3

119

TP6

C21

TP8

V8

V9

R67 R68 R49 R48

R42 R41

V5

V25

R47

R7 R39 R38

V6

R43 R33

R13 R92 R14

R6 R31 R32

V24

R3 R35 R34

V3

R66 R50

R60 R61 R45 R46

V23

R37 R74 R89 R88

R2 R26 R27

V21

R91 R90 R75 R40

V22

R82 R83 R84 R73 R85 R72 R30 R29

V20 V19

R5 R4 R23 R24

R56 R57 R15 R70

R58 R59 R17 R71

A

B

C20

C17 IC3

IC2

C16

C13

C12

C9 IC1

C8

TP9

C

R1 R69

IC12

IC9

C19

C18

V7

R62 R51 R93

V4

V12

IC10

C14

R44 R55

V2

V11

IC8

IC6

C1

C15

R98 R28 R53 R97

V26

R25 R52 R99

C10

C25

D

C2

R96 R36 R54

C11

IC5

C3

IC7

V1

V10

IC14

IC16

IC18

IC13

IC15

IC17

V27

IC19

IC11 R8

R9

R10 V15

V14 +

R11 V17 V18

V16 +

R63

+

+

R12 +

R95

EGB

TA1 R94

V13

TP1

TP2

C

TP10

Pinch off PIN

E A = Identification label B = Inspection label C = ESD label

Scale

CAD file: 00322100-030102ND4

MSTB Drawing no.:

SMD Placement System Siplace 80S

Scale 1:1

1710470-Y1025-000

3.

Function status

04.03.97

Sz

1.

Product status

04.03.97

Sz

Date

02.09.1992

Author

Goller

Anti-crash board

01

Doc. status

05.06.97

Tek

Date

Name

Siemens AG AUT5-BSM

Status

Modified

Function status

Check. Stand.

2.

Siplace 80S/F

00322100-030102ND4

Sh. 1 1

Sh.

02

Product status

11.10.95

KL

02

Doc. status

11.10.95

KL

Modified

Date

Name

Stat.

Date

11.10.95

Name

KLOSE

SIEMENS AG

Video multiplexer manually controlled G32918-F0050-B001-*-17

ANL A441 EPGM

Sheet 1-

00322333-010304MD4

00322822-030101ND3

Servo controller, component mounting diagram

5 SIPLACE 80S-20 Printed Circuit Boards

120

I26

I25

I24

I22

I23

I30

I3

I2

I1

I29

= Cut PCB track

I19

R28

I20

I4

I8

I6

I16

Viewed from the components side

R8

I27

I28

I10

I18

I13

I11

C

I21

B

Pinched-off pins

C51 C26 C61 R63 R62 C64 C60

C27

C25

C24

C22

Function status

15.7.96

1. 1.

Product status

15.7.96

Doc. status

15.7.96

Modified

Date

Status

TE Date TE Author TE Check. Name Stand.

15.07.96

TE - BR

C19

C20

A

1710470-Y1021

R12 R4

R3

C48

C28

The following labels have to be stuck on ! A: Identification label B: Inspection label C: ESD label 3.

C23

C29

C5 R21 R7 R10 R5 R6 R51 C47

C10

C18

C49

C40 C21

C50

R34 C43

R65 C33 C32 R11 C4 C63

C7 C6 C35 R22 R19

C3 R61 C14 R35 R39 R36 R37

V2 R14 C36 R15 R16 R23

V1 C9 R26 R24

A1 R9

C1 C34

C2

C44 C13 R41 C41

R30 R31 C12 R38 R32 R33

C42 C11 R40

Nut Spacer Vulcanized rubber disk PCB Vulcanized rubber disk

Comp. side

Spacer bolt

Max. component height top: Max. component height bottom: SIEMENS AG WMW SMD E

C37 R13 R17 R25 C8 R18

X2

C53 C52

Soldered pins

Pin14

Connection to SMD pad

X1

Pin1

Viewed from the solder side

Servo controller

thick thin

6 mm 8 mm

= + 00322822-030101ND3

SIPLACE 80S20 Comp. mounting diagram

Sheet 1 1

Sh.

00323583-030101ND3

SMD component table control board (Sh. 1 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

121

SMD placement system Siplace 80S

03

Function status

01

Product status

Check. Stand.

00323583-030101ND3

01 Stat. Modified

Component table control board, SMD

Date

Name

Sh. Sh.

00323583-030101ND3

SMD component table control board (Sh. 2 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

SMD placement system Siplace 80S Date Author

03

Function status

01

Product status

Check. Stand.

00323583-030101ND3

01 Stat. Modified

Component table control board, SMD

Date

Name

122

00323584-010202ND3

Component table conversion board

5 SIPLACE 80S-20 Printed Circuit Boards

123

Scale

SMD placement system Siplace 80S Date Author Check. Stand.

Function status Product status

Component table conversion board, SMD

00323584-010202ND3

Doc. status Stat. Modified

Name

Date

Name

Sh. Sh.

00325460-010101ND4

774 PCB, half bridge board

5 SIPLACE 80S-20 Printed Circuit Boards

A = IDENTIFICATION LABEL B = INSPECTION LABEL C = ESD LABEL

124

B = SOLDER SIDE

Scale 1:1 4-LAYER PCB COMPONENT MOUNTING DIAGRAM

Date Name

Stat.

Modified

Date

Name

PCB 774 HALF BRIDGE BOARD G32918-H0005-B001-*-0017 00325460-010101ND4

Sheet

00325579-020101ND4 00325579-020101ND4

775 PCB, step motor control, power circuit 776 PCB, step motor control, control unit

5 SIPLACE 80S-20 Printed Circuit Boards

125

A = IDENTIFICATION LABEL B = INSPECTION LABEL C = ESD LABEL

A = IDENTIFICATION LABEL ON THE BACK B = INSPECTION LABEL ON THE BACK C = ESD LABEL ON THE BACK LABELS A, B, C ON PLUG X1

Scale 1:1

Scale 1:1 6-LAYER PCB COMPONENT MOUNTING DIAGRAM

4-LAYER PCB COMPONENT MOUNTING DIAGRAM

Date Name

Stat.

Modified

Date

Name

PCB 775 STEP MOTOR CONTROL POWER CIRCUIT G32918-H0006-B001-*-0017

Date Name

Sheet Stat.

1 8. 05 .00 10 :16

0 03 2 5 57 9- 02 01 01 ND 4_ LT .d wg

Date

Name

00325579-020101ND4

00325579-020101ND4 T ec hn isc h e Do ku me n tat oi n Hick , Te ch n isc he Dok u me ntatio nHick

Modified

PCB 776 STEP MOTOR CONTROL CONTROL UNIT G32918-H0007-B001-*-17

T ec hn isc h e Do ku me n tat oi n Hick , Te ch n isc he Dok u me ntatio nHick

1 8. 05 .00 10 :10

0 0 3 25 57 9 -02 01 0 1 ND4_ ST.d wg

Sheet

1.

.1 Combi. 4pole

X14

60 mm Key 1 .1

1.

Combi. 4pole

X15

130 mm

Key 2 Key 1

Combicon 8pole.

X9

Combicon 8pole

X11

6 holes: dia.=4.5 mm Tolerances: +/- 0.1mm

B Inspection label

Siemens AUT 5 00325581-01

A

1.

5

Combicon 7pole.

X2

B

Combicon 7pole

X1

Plug designation and coding (pin no.)

X45

Pin 1

.1

94 mm X7

20 pole AMP

15

20pole AMP

X5

14

J1

BK mod. 14pole

X3

BK mod. 14pole

X4

BK mod. 14pole

129 mm

100 mm

6 mm

123 mm

Drawing no.: FS

270 mm

258 mm

X12

X13

BK mod. 26pole

A Inscription label

X8

Plugs X12, X13, X16 - X49 viewed from top

BK mod. 26pole

J1 Jumper on pins 1-2

X56

1 + 14

104 mm

1 5

Combicon plug coding Codierreiter CR-MSTB Item no.: 1734401

X10

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

X6

2 und 13 5

X46

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

BK mod. 30pole

5

X57

X55

1

3 4

X43

X41 X45

X47 4

X53

X19

1

X49

4 4

4

X21

5 1

X35

X37

1

X39

X40

1

X51

X54

X23 1

X29

1 1

5

X31

X33

4

X36

X34

4

9

X17 5

25 X27 X28

4

X44 X52

AUT 5 EBS 8

1

Name

X50

Modified

4

Stat.

X48

Aktiengesellschaft

3

Tu.

X18

10.04.97

X38

Document. status

5

1.

X42

SIEMENS

1

Tu.

X32

10.04.97 10.04.97

X20

Name

1

Function status Product status

Date

X26

Date

X30

1. Tu. 02.07.1996

5

Author Check. Stand.

X24

3.

Key 1

X22

File name:

10

Conversion board, PCB conveyor

X16

BK mod. 20pole

00325581-030101MD4

5 SIPLACE 80S-20 Printed Circuit Boards

Scale Format

(Drawing number)

00325581-030101MD4 PS DS S/F

126

135mm 6 mm

Key 2

Key 2 48mm

A4

00325581-030101MD4.vsd

02.07.1996

Siplace 80S20/F4 SMD placement system

Conversion board, PCB conveyor Sheet

1/1

00326142-070101ND3

KSP-COM351 communications assembly

1

5 SIPLACE 80S-20 Printed Circuit Boards

2

3

5

4

6

7

127

8

X8

X1

KSP-COM351 LB XXXXXX 6AR1313-0FA03-0AA0 KS:XX TZ AUT5 00326142-XX

MADE IN GERMANY

TESTED

Male multipoint connector, 64-pole

Male multipoint connector, 96-pole

C109 R9

47p

R85

R79

R80 R94 R78

R83 R82 R81

1k

C5

100n

100n 1k

R23

10k

R41 1k

R28

100n

1k

R19

1k

100n

100n

100n

C7

X10

10k

C118

74HCT273

C16

R48 R12

100n

C6

100n

C23

74HCT86

0

R4

0

R2

10k

R39

D47

D7

D8

100n

C8

100n

C9

100n

100n

C10

C11

D

N82510

N82510

R24

100n

1u/ 35V

C24

C28

C46

C42 C102

C29

C104 C106

C12

47p

1u/ 35V

47p

47p

1u/ 35V

C31

C105

C13

C95 C97

1u/ 35V

47p

100n

47p

1u/ 35V

C25

47p

MAX209

1u/ 35V

C43

C14

C96

100n

1u/ 35V

C30

MAX209

1k

1k

C47

1u/ 35V

100n

1u/ 35V

C32

C33

1u/ 35V

C98 C100

100n

47p 47p

1u/ 35V

C26

C99

D12

R25

1k

1u/ 35V

47p

MAX209

C48

C15

C94

100n

C35

1u/ 35V

1u/ 35V

47p

100n

C27

47p

C44

1u/ 35V

C34

1u/ 35V

100n

MAX209

D13

R15

1k

R16

C49

C45

1u/ 35V

C88

120

X9

R10

C92

D14

47p

47p

47p

Right angle female multipoint connector

Right angle male multipoint connector

Right angle male multipoint connector

Right angle male multipoint connector

Right angle male multipoint connector

Right angle male multipoint connector

D-SUB, 9-pole

D-SUB, 9-pole

D-SUB, 9-pole

D-SUB, 9-pole

D-SUB, 9-pole

D-SUB, 9-pole

X6

X7

C

D16

1k

1k

1k

R52

R51

R67

R69 1k R13 47k R3 0 R5 0

C119

1k

74HCT86

D9

N82510

R17

R18 1k C4 100n

100n

C18

100n

100n

R42

R53

1u/ 35V

C89

C91 C90

C17

C50

10k

10k

10k

R7 NB R1 NB 100n R6 0 C21 R76 R71 R75 R77

100n

C62

47p

3n3

N82510

74HCT245

D48

74LS06

D10

PCA 82C250T

47p

C115

74HCT04

D11

D15

D21

74HCT244

18,432MHz

100n

C22

MA-505 16.00 MHz

74HCT573

D4

22p

1k

22p

C86

R26

G3

200031810

10k

10k

R38

D38 V1.0

74HCT245

D6

SG615

74HCT74

C20 R40 C87 100n

100n

C58

PCA82C200T oder SJA1000T

R37

1k

10k

R46 D20

200031810

D45

D22

R27

100n

C56

100n

C19

200031810

G1

D19 V2.0

GAL26VC12

1k

R36

GAL20V8

D18

D17

D23 V1.0

R47 10k R43 10k

R35

1k

100n

C60

74HCT174

R64

1k

C2

C59

R32 1k R33 1k

47p

C81

74HCT164

1k

1k

R21 R22

GAL26VC12 74HCT245

100n

47p

C82

100n

C61

D19

D35

R20

100n

C1

100n

100n

74HCT245

GAL16V8

D38

47p

D5

D5 V1.0

200031810

D41

B

D2

D23

C

E

74HCT245

D27 V1.0

D43

C93

C3

C52

200031810

R45

1k

10k

R49

10k R60 10k R56 10k R61 10k R62 10k R63 R55 R34

1k

10k

74HCT02

D3

GAL18V10

1k

R29

47p

1k

1k

R31

R50

C83

D40

100n

R30

100n

C53

D27 1k

100n

IDT7202

C63

D29

20MHz

10k

R44

10k

10k

10k

1k

R11 C51

47p

R57 R58 R59

C84

SG615

74HCT151

IDT7202

C37

100n

D1 G2

D25

10u/ 25V

74HCT245

C54

75179

C36

100

R72 R73 R70 R71

100n

C55

75179

D46

D31

10u/ 25V

R54

100

120

47p

NB C114

120

C110 C108 C107

NB C113

120

120

47p

NB C112

47p

NB C111

D32

B

D

A

LB 98 1 2 3 4 5 6A I MR 60 7 8 9 ON DH S L V M4

SIEMENS

A

X5

X4

X3

C101 C103

E

X2

F

F

7.

Function status

12.01.99

Die

Date

12.01.99

1.

Product status

07.07.98

LA

Author

Seer

1.

Doc. status

27.03.98

Die

Check.

Modified

Date

Name

Stand.

Status

1

PL EA1 E2 Orig.

2

SIEMENS AG Creat. f.

3

=

Communication assembly

SMD Placement System SIPLACE HS50

KSP-COM351 5

Sheet

00326142-070101ND3

Creat. by 4

+

6

7

1 8

1 Sh.

A1 I/O terminal board A2 I/O terminal board

5 SIPLACE 80S-20 Printed Circuit Boards

X1kb

X1ka A

A1

2

33

P

++

++

++

M M

-

--

--

44

11

22

33

P

++

++

++

M M

-

--

--

55 6 6 7 7 8 8

44

55 6 6 7 7 8 8

++ + + + + + + + + P P

--

- -

- -

- - - - MM

++ + + + + + + + + P P

--

- - - -

Siemens AUT5 00327250-01 AA-BBBB-CCCC

10

Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A : Identification label

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

B : Inspection label

Product inspection certification acc. to recommendation VA Q 509-001

1 : Assembly designation

A1

X1ka

X1kb

3:

X2ka

X2kb

Terminal designation

Format

P

++

++

++

M M

-

--

--

44

11

22

33

P

++

++

++

M M

-

--

--

55 6 6 7 7 8 8

++ + + + + + + + + P P

--

- -

- -

- - - - MM

Date

Siemens AUT5 00327251-01 AA-BBBB-CCCC

1.

Function status

11.06.96

Tu.

1.

Product status

11.06.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

11.06.96

Date

Drw. no.:

FS

PS

DS

S/F

1/1

- - - -

- - - - MM

1 : Assembly designation

A2

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5X12mm, font size 3mm

2 : Plug designation

X1kc

X1kd

3:

X2kc

X2kd

Terminal designation

Attach the terminal designation to the terminals.

Format

Scale

Name

11.06.1996 11.06.1996

1.

Function status

11.06.96

Tu.

1.

Product status

11.06.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

Stat.

Modified

11.06.96

Date

A4

SMD Placement System Siplace

00327251-010101MD4.vsd

Date

00327250-010101MD4

--

Product inspection certification acc. to recommendation VA Q 509-001

Author Check. Stand. Sheet

++ + + + + + + + + P P

B : Inspection label

I/O terminal board A1

(Drawing number)

55 6 6 7 7 8 8

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

Name

11.06.1996 11.06.1996

44

Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A : Identificaction label

(a1_1zu1.vsd)

Author Check. Stand.

Modified

33

File name:

(a1_1zu1.vsd)

Stat.

2

A4

SMD Placement System Siplace

00327250-010101MD4.vsd

1

The following labels have to be stuck on:

Attach the terminal designation to the terminals.

Scale

File name:

A2

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5X12mm, font size 3mm

2 : Plug designation

X1kc A

- - - - MM

The following labels have to be stuck on:

X2kc

X1kd

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

B

1

X2kd

10

X2ka

128

B

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

X2kb

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

00327250-010101MD4 00327251-010101MD4

I/O terminal board A2 (Drawing number)

Sheet

00327251-010101MD4 Drw. no.:

FS

PS

DS

S/F

1/1

A3 I/O terminal board A4 signal decoupling unit

5 SIPLACE 80S-20 Printed Circuit Boards

X7kg

2

33

44

11

55 6 6 7 7 8 8

22

33

44

55 6 6 7 7 8 8

B

1

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

M M

++

++

-

--

++

--

P

++ + + + + + + + + P P

--

- -

- -

- - - - MM

++

M M

++

-

++

--

--

++ + + + + + + + + P P

--

- - - -

10

Siemens AUT5 00327252-01 AA-BBBB-CCCC

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

B : Inspection label

Product inspection certification acc. to recommendation VA Q 509-001

1 : Assembly designation

A3

X1ke

X1kf

3 : Terminal designation

X2ke

X2kf

Format

File name:

R5 R6 C3

C2

MP6

V6 V7

C4

R7 R8

K1

B

R9 R10 C1

MP9

GG

UU

V8

UU MM MM 5 5 6 6 7 7 8

MP7

X4kg

R11 R12

V4 PP

MP5

A

--

8

---

1 2 3

1 2 3

JP1

JP2

---

-- +

X5kg

MP8

55 5 66 6 77 7 88 8

X6kg

The following labels have to be stuck on: Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A : Identification label

Siemens AUT5 00327283-01 AA-BBBB-CCCC

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

B : Inspection label

Product inspection certification acc. to recommendation VA Q 509-001

A4

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. ca. 5X12mm, font size 3mm

2 : Plug designation

X1kg

X2kg

X3kg

3 : Terminal designation

X5kg

X6kg

X7kg

X4kg

Attach the terminal designation to the terminals.

Format

Scale

File name:

A4

SMD Placement System Siplace

00327283-010101MD4.vsd

(a1_1zu1.vsd)

Date Author Check. Stand. Function status

11.06.96

Tu.

1.

Product status

11.06.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

11.06.96

Date

Date

Name

11.06.1996 11.06.1996

1.

Modified

R3 R4 V5

A4

(a1_1zu1.vsd)

Stat.

R1 R2

1 : Assembly designation

SMD Placement System Siplace

00327252-010101MD4.vsd

V1

V3

MP4

Attach the terminal designation to the terminals.

Scale

66

MP3

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5X12mm, font size 3mm

2 : Plug designation

55

X3kg

P

Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A : Identification label

44

V2

- - - - MM

The following labels have to be stuck on:

33

A4

MP2

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

P

MP1

22

10

A3

1

U4

X1ke A

129

X2kg

U3

X1kf

X1kg

U1

X2ke

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

X2kf

U2

00327252-010101MD4 00327283-010101MD4

Author Check. Norm

I/O terminal board A3

(Drawing number)

Sheet

00327252-010101MD4 Drw. no.:

FS

PS

DS

S/F

1/1

Name

11.06.1996 11.06.1996

1.

Function status

11.06.96

Tu.

1.

Product status

11.06.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

Stat.

Modified

11.06.96

Date

Optical decoupling unit A4

(Drawing number)

Sheet

00327283-010101MD4 Drw. no.:

FS

PS

DS

S/F

1/1

A6 signal decoupling unit

5 SIPLACE 80S-20 Printed Circuit Boards

55

66

V1

A6

MP2

R1 R2

R3 R4 V5

R5 R6

X3ki

V2

R9 R10 C1

V3

MP3

C2

MP6

V6 V7

C4

R7 R8

K1

MP4

C3

MP9

PP

GG

UU

V8

UU MM MM 5 5 6 6 7 7 8

--

8

MP7

X4ki

R11 R12

V4 P

MP5

A

B

44

U4

33

130

X2ki

U3

MP1

22

U2

1

X1ki

U1

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of the utility model or design.

X7ki

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder GMEintragung vorbehalten.

---

1 2 3

1 2 3

JP1

JP2

---

-- +

X5ki

MP8

55 5 66 6 77 7 88 8

X6ki

The following labels have to be stuck on: Assembly inscription acc. to recommendation VA-F-510-001 font size 1.5 mm, mat. Scotchcal 3698-E ( color A1 Ral 9006 )

A : Identification label

Siemens AUT5 00327284-01 AA-BBBB-CCCC

10

00327284-010101MD4

AA = manufacturer/location acc. to SN 37040 BBBB = date (year/month/day) acc. to SN 01007 CCCC = numeral

15

B : Inspection label

Product inspection certification acc. to recommendation VA Q 509-001

1 : Assembly designation

A6

Assembly inscription acc. to recommendation VA-F-510-001 Labels: size approx. 5X12mm, font size 3mm

2 : Plug designation

X1ki

X2ki

X3ki

3 : Terminal designation

X5ki

X6ki

X7ki

Attach the terminal designation to the terminals.

Scale

Format

File name:

X4ki

A4

SMD Placement System Siplace

00327284-10101MD4.vsd

(a1_1zu1.vsd)

Date Author Check. Stand.

Name

11.06.1996 11.06.1996

1.

Function status

11.06.96

Tu.

1.

Product status

11.06.96

Tu.

SIEMENS

1.

Document status

Tu.

Aktiengesellschaft

Name

AUT 5 BPB BS1

Stat.

Modified

11.06.96

Date

Optical decoupling unit A6

(Drawing number)

Sheet

00327284-010101MD4 Drw. no.:

FS

PS

DS

S/F

1/1

00329699-020101ND3

HS50 tape cutter control board (Sh. 1 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

Jumper configuration, CAN bus coupler, tape cutter Tape cutter 1

Tape cutter 2

Tape cutter 3

Tape cutter 4

X12

Scale

Date Name

Stat. Modified

Date

Control board HS50 tape cutter Sheet

Name

00329699-020101ND3

131

00329699-020101ND3

HS50 tape cutter control board (Sh. 2 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

Scale

Date Name

Stat. Modified

Date

Control board HS50 tape cutter Sheet

Name

00329699-020101ND3

132

00330573-010101ND4

DP-motor interference suppression board

5 SIPLACE 80S-20 Printed Circuit Boards

2

1

4

3

5

6

133

8

7

A

B

B

C1

J9

J10

A

C

C5 J2

R1

R2

J6

C2

J1

J5

C

D

C6

J7

C3

J3

D

J4

J8

C4

E

E

F

F

01.

Function status

Date

06.06.1997

01.

Product status

Author

L. Bader

01.

Doc. status

Check.

Status

Modified 1

Date

Name

SIEMENS AG AUT-BSM Orig.

Stand. 2

Creat. f. 3

=

Interference suppression board

+

dp motor #

Creat. by 4

5

6

Sheet

00330573-010101ND4 7

Sh. 8

00342582-020101ND3

S23 backplane, component mounting diagram, wired components, side 1

1

2

5 SIPLACE 80S-20 Printed Circuit Boards

3

4

5

6

7

134

8

a) space for identification label b) space for inspection label A

A

B

B

C

C

D

D

E

E

F

F

B1 Status

Date

08.10.98

Author

Krieg

5156/2

08.10.98

Kg

Check.

Modified

Date

Name

Stand.

1

SIEMENS AG Orig.

2

Repl. f. 3

#

Replaced by 4

5

=

Backplane S23

Component diagram wired component side 1

6

+ Sheet

00342582-020101ND3 7

Sh. 8

00347857-020101ND4 00347857-020101ND4

922 PCB, vacuum board 2 (Sh. 1 of 2) 922 PCB, vacuum board 2 (Sh. 2 of 2)

5 SIPLACE 80S-20 Printed Circuit Boards

X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

+ 15 V - 15 V N.u. N.u. Placement circuit AGND Placement circuit AGND Placement circuit AGND GND AGND Holding circuit AGND GND

A = IDENTIFICATION LABEL ON THE SIDE OF P1-P4 B = INSPECTION LABEL ON PRESSURE SENSORS C = ESD LABEL

Scale 1 : 1

Scale 1 : 1

4-LAYER PC BOARD COMPONENT LAYOUT, COMPONENT SIDE DATE NAME

STAT.

MODIFIED

DATE

NAME

SIEMENS AG ATD TD MCH 2

4-LAYER PC BOARD COMPONENT LAYOUT, SOLDER SIDE DATE

BOARD 922 VACUUM BOARD 2 G32918-M0006-B001-*-0017 00347857-020101ND4

NAME

SIEMENS AG

Sheet STAT.

MODIFIED

DATE

NAME

ATD TD MCH 2

BOARD 922 VACUUM BOARD 2 G32918-M0006-B001-*-0017 00347857-020101ND4

135

SIPLACE 80S-20 Pneumatic Diagrams

SIPLACE 80S-20 pneumatic diagram

Connecting Bulk Case Feeder (Option)

Table lefth. side

Ø 40 ; stroke 30

Valve 2

Valve 1

Valve 2

4 a

4

2 b

5

1

a

5

3

4

2 b

1

a

5

3

4

2 b

a

3

1

Forced air

nozzle dia. 1.5mm

nozzle dia. 1mm

nozzle dia. 1.5mm

nozzle dia. 1mm

2 b

5

1

3

3

4

5

6

7

3

5

4

6

7 5.1 bar

Valve 1

B1

PU3/2800

Cyl.2

401

5.1 bar

Cyl.1

B1

PU3/1500

Cyl.2

401

Placement circuit

Cyl.1

Table righth. side

Nozzle changer (lefth. side)

Reject circuit

Ø 40 ; stroke 30

Nozzle changer (righth. side)

PCB stopper (Option)

136

Holding circuit

Ø 40 ; stroke 30

PCB stopper

Forced air

Ø 40 ; stroke 30

Speed-Placer 6-12

Forced air

EZH-2,5/9-10

Speed-Placer 6-12

Placement circuit

Tape cutter pneumatically operated righth. side

Reject circuit

Tape cutter pneumatically operated lefth. side

Holding circuit

Substrate centering (Option)

6 SIPLACE 80S-20 Pneumatic Diagrams

Forced air

00329027-010202XD1

7-fold hose - 7

PU3/2800

PU3/2800

A7

7-fold hose - 6

7-fold hose - 3 E1

A6

Distributor for Gantry 1

PU6/2400

PU6/2400

Trailing cable for gantry 1

B10

B11

B12

A3

7-fold hose - 5 E2

A5

7-fold hose - 4 A4

7-fold hose - 2

E3

PU6/1200

PU6/1200

A2

7-fold hose - 1 A1

7-fold hose - 6

7-fold hose - 7 A7

Distributor for Gantry 2

E1

A6

7-fold hose - 3 A3

7-fold hose - 5 A5

7-fold hose - 4

7-fold hose - 2

Trailing cable for gantry 2

B3

B1

B2

B7

B8

P

Gantry 1

a

R

Gantry 2

b

B13

PU4/1900

PU4/2800

E3

PUN6/1500 B16

B9

B6

B14

B5

B15

B4

E2

22

A4

A1

23

A2

7-fold hose - 1

24

PUN6/2600

6

3

p = 2.3 ± 0.2 bar

p = 5.0 - 5.3 bar

digital 8 Bit NOMINAL value internal external p = 2.3 ± 0.2 bar

p = 5.2 ± 0.1 bar

p max. = 6 bar

6. 20

19

18

17

12

11

Dimension. variations: Degree of accuracy medium acc. to ISO 2768 mH

4

5

Date Author

01.10.96

---------

Name

Debatin

Check. Stand.

US 02 ÄM 10960 03.09.01 Fu. PS 02 9955 shut-off valve 26.09.00 De. FS 01 5568/5456 (S20) 01.10.96 Deg. Status

Modified

Date

Name

SIEMENS AUT 5

Format

Scale (Material, semifinished products) (Unmachined part no.) (Model or swage no.)

SIPLACE

S20 pneumatic diagram (Drawing number)

Sheet

00329027-010202XD1 Main no.

FS

ES

US UA S F

1

1 Sh.

00328647-010201XD3

SIPLACE tape cutter, pneumatically operated

6 SIPLACE 80S-20 Pneumatic Diagrams

Ø 40 ; Stroke 30

Ø 40 ; Stroke 30

Cyl.1

Cyl.2

Valve 1

137

Valve 2

Compressed air supply of servicing unit machine

<6 ±0,1 >6...30 ±0,2 ±0,3 >30...120 ±0,5 >120...400 ±0,8 >400...1000 Freimasstoleranzen Freimasstoleranzen: Genauigkeitsgrad

Zeichnungen2/A

Datum

Name

14.04.97

Berndl

Zustand

Mitteilung

nn.nn.nn ---Datum

Name

gehaertet HRc NN ± N einsatzgehaertet

Rz 25

()

Hierzu gehoert Koordinatenliste:

Tiefe:0,3/ 1710xxx Xxxxx xxx xx P Format

A3

Siplace Tape cutter, pneumatically operated

Norm

neu

R z1

2-5 um chemisch vernickelt

(Werkstoff,Halbzeug) (Rohteil-Nr) (Modell- oder Gesenk-Nr)

Gepr.

US 01

Rz100

Oberfl.:

Massstab

mittel nach ISO 2768 mH Bearb.

Rz 6,3

SIEMENS AUT 5

Sheet

00328647-010201XD3 Stamm-Nr.

Sh.

00329906-010101EX3

Pneumatic symbols

6 SIPLACE 80S-20 Pneumatic Diagrams

1

2 4

2

5

3

A 1

4

4

5

6

7

8

5/2-way solenoid valve without manual override with pneumatic spring return

Filter with water separator with manual draining

Double acting cylinder

5/2-way solenoid valve with manual override with mechanical spring return

Pressure gauge

Air reservoir

A

2

5

B

3

138

3

B

1 A a

b P

3/2-way solenoid valve without manual override with mechanical spring return

Pressure source

Silencer

3/2-way valve, manually operated with mechanical spring return

Quick acting coupling uncoupled, closed by non-return valve

Analog / digital converter

R

A2 b

a R3

C

P1

C 3/2-way valve, manually operated by push-button

Shut-off valve

Pressure / voltage converter

2/2-way solenoid valve with manual override with mechanical spring return

Plug

Regulator with exhaust

D

D

Electrical switch

Flow control valve, adjustable

E

E

Flow control valve Author

Date

Name

01.07.2001

Hi

Pneumatic symbols

Check. Stand.

F

Flow control valve with flow adjustable in one direction

1

2

3

4

DS 01

new

01.07.01

Hi

Status

Modified

Date

Name

5

SIEMENS SD EA 6

Sheet 1

(Drawing number)

00329906-010101EX3 FS

Main no.

7

ES

1 Sh.

US UA S F

8

F

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