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FUJI MEDICAL DRY LASER IMAGER
DRYPIX PRIMA FM-DL 100
SERVICE MANUAL
Copyright © 2008, 2009 FUJIFILM Corporation. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of FUJIFILM Corporation.
Document No. 020-201-01(1)E First Edition Sep. 20, 2008 Revised Edition May 20, 2009 Printed in Japan
0.1
1. HANDLING THIS SERVICE MANUAL 1.1
About This Service Manual
n Scope This Service Manual applies to the Fuji Medical Dry Imager DRYPIX PRIMA FM-DL 100.
n Notation of Unit Symbols For notation of unit symbols, metric units set forth in the International Systems of Units (SI) are used, as a rule. However, some metric units that are not allowed in the SI but are permitted under the Measurement Law are partially used.
1.2
Service Manual Appropriations
1. All rights are reserved by the FUJIFILM Corporation (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment related technical and service personnel. 3. This manual contains information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILM's prior consent is required in regard to the following. • Manual copying in whole or in part. • Disclosure of manual contents to unauthorized personnel. • Manual uses for purposes other than technical service. 5. The contents of this manual are subject to changes for product improvement.
1.3
About Notation in the Manual
n Notation of Cautions, Warning, etc. The notation formats of "WARNING", "CAUTION", "INSTRUCTIONS", "NOTE", "REMARKS" and "REFERENCE" are shown below.
WARNING Indicated where failure to observe the instruction given may result in death or serious injuries.
CAUTION Indicated where failure to observe the instruction given may result in light or moderate injuries, or serious malfunction (unrecoverable or difficult to recover) of the equipment.
Indicated where failure to observe the instruction given may result in damage to the equipment, or other problems.
Indicated where special attention is required during a work procedure. Indicated where description of the term used or supplementary explanation is given.
n Indication of Refer To The " " mark is used to indicate the chapter or section you should refer to. Its format is as indicated below. {MC:1.1_Cover}
020-201-01(1)E
FM-DL 100 Service Manual
0.1
0.2 1.4
Servicing Instruments and Tools That Require Inspection/Calibration
The machine should be installed and serviced by use of servicing instruments and tools that have been regularly inspected and calibrated as appropriate. If the machine were serviced using servicing instruments and tools that have not been inspected and calibrated, proper performance of the machine could not be guaranteed. Servicing instruments and tools that require inspection/calibration are as listed below. The inspection/calibration should be planned and performed in accordance with the specifications and instruction manuals of the applicable servicing instruments and tools.
n Instruments and Tools That Require Inspection/Calibration Name
Inspection
Calibration
Digital multimeter
Densitometer
Steel ruler (300 mm)
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FM-DL 100 Service Manual
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GENERAL CONTENTS SAFETY PRECAUTION
SAFETY PRECAUTION 1. SAFETY PRECAUTION.................. SAFETY PRECAUTION-1 1.1
General Precautions.................................SAFETY PRECAUTION-1
1.2
Precautions Against Laser Radiation.......SAFETY PRECAUTION-3
2. LABELS......................................... SAFETY PRECAUTION-5 2.1
Laser Caution Labels...............................SAFETY PRECAUTION-5
2.2
Other Labels.............................................SAFETY PRECAUTION-7
2.3
Additional Protective Grounding Earth Mark..............................................SAFETY PRECAUTION-10
2.4
Power Cable Caution Label....................SAFETY PRECAUTION-10
3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION........... SAFETY PRECAUTION-11 4. CONNECTABLE PERIPHERALS... SAFETY PRECAUTION-13 5. CLASSIFICATION........................ SAFETY PRECAUTION-13
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FM-DL 100 Service Manual
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0.4
GENERAL CONTENTS SPECIFICATIONS
SPECIFICATIONS 1. SPECIFICATIONS................................ SPECIFICATIONS-1 1.1
Part Name.........................................................SPECIFICATIONS-1
1.2
List of Optional Parts.........................................SPECIFICATIONS-2
1.3
General Specifications......................................SPECIFICATIONS-3
1.4
Dimensions and Weight....................................SPECIFICATIONS-5
1.5
Environmental Requirements............................SPECIFICATIONS-6
1.6
Electrical Requirements....................................SPECIFICATIONS-7
1.7
Equipment Installation Space............................SPECIFICATIONS-8 1.7.1 1.7.2
1.8
020-201-01(1)E
Installation Space..........................................................SPECIFICATIONS-8 Space Required for Maintenance Work........................ SPECIFICATIONS-8
Disposing the Equipment..................................SPECIFICATIONS-8
FM-DL 100 Service Manual
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GENERAL CONTENTS DESCRIPTION OF EQUIPMENT (MD)
DISCRIPTION OF EQUIPMENT (MD) 1. OUTLINE OF EQUIPMENT................................... MD-1 1.1
Functions of Equipment.............................................................MD-1
1.2
System Configuration................................................................MD-2
1.3
Overall Configuration and Names of Parts................................MD-3 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5
External View........................................................................................ MD-3 Operation Panel.................................................................................... MD-4 Layout of Units...................................................................................... MD-5 Layout of I/O Parts and Description of Functions................................. MD-6 Layout of Boards................................................................................. MD-13
3.2
3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6
3.3
Power ON Operations.............................................................MD-14
2.2
Error Processing......................................................................MD-15
2.3
Power OFF Operations...........................................................MD-16
3. DESCRIPTION OF MECHANICAL OPERATIONS..................................................... MD-17 3.1
3.4
3.1.1 3.1.2 3.1.3 3.1.4 3.1.5
Film Sizes............................................................................................ MD-17 Film Tray Detection/Film Size Identification........................................ MD-17 Film Pack/Shutter Detection............................................................... MD-18 Shutter Lock Mechanism.................................................................... MD-18 Tray Detection/Tray Lock.................................................................... MD-19
3.6
Heat Development.............................................................................. MD-29 Temperature Control........................................................................... MD-29
Film Release Unit....................................................................MD-30 3.7.1 3.7.2
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Scanner Unit....................................................................................... MD-27 Laser Exposure................................................................................... MD-27 Density Measurement Section............................................................ MD-28 Temperature Correction...................................................................... MD-28
Heat Development Unit...........................................................MD-29 3.6.1 3.6.2
3.7
Sub-scanning Conveyance................................................................. MD-26 Recording Conveyance....................................................................... MD-26
Scanning Optics Unit...............................................................MD-27 3.5.1 3.5.2 3.5.3 3.5.4
Film Loading Unit....................................................................MD-17
Conveyance........................................................................................ MD-23 Striking against Stopper...................................................................... MD-23 Gripping by Conveyor Unit Exit Roller................................................ MD-24 Film Edge Sensor................................................................................ MD-24 Pre-recording Conveyance................................................................. MD-25
Sub-scanning Unit...................................................................MD-26 3.4.1 3.4.2
3.5
Suction Cup Arm Home Position......................................................... MD-20 Film Suction........................................................................................ MD-20 Film Flapping Operations.................................................................... MD-21 Film Release....................................................................................... MD-21 Removal Conveyance......................................................................... MD-22 Returning to Home Position................................................................ MD-22
Conveyor Unit..........................................................................MD-23 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5
2. STARTING UP AND ENDING THE EQUIPMENT.............................................. MD-14 2.1
Removal Unit...........................................................................MD-20
Film Discharge.................................................................................... MD-30 High Speed Discharge........................................................................ MD-30
FM-DL 100 Service Manual
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GENERAL CONTENTS TROUBLESHOOTING (MT)
TROUBLESHOOTING (MT) 1. ERROR CODE TABLE........................................... MT-1
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FM-DL 100 Service Manual
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GENERAL CONTENTS REMOVAL AND ADJUSTMENT (MC)
REMOVAL AND ADJUSTMENT (MC) PRECAUTIONS ON INSPECTIONS, REPLACEMENTS, AND ADJUSTMENTS.................... MC-1
4. REMOVAL UNIT................................................. MC-22 4.1
Removal Unit...........................................................................MC-22
CONTENTS................................................................ MC-2
4.2
Suction Cup Arm.....................................................................MC-24
1. COVERS............................................................... MC-4
4.3
Removal Drive Cam................................................................MC-25
4.4
Suction Cup.............................................................................MC-29
4.5
Bellows....................................................................................MC-30
4.6
Removal Unit Conveyance Motor (MB2).................................MC-32
4.7
Film Removing Motor (MB1)...................................................MC-33
4.8
Film Surface Detection Sensor (SB2).....................................MC-34
4.9
Suction Cup Arm HP Detection Sensor (SB1).........................MC-35
1.1
Covers which can be Removed Individually..............................MC-4 1.1.1 1.1.2
1.2
Rear Cover............................................................................................ MC-4 Belt Cover............................................................................................. MC-4
Covers which Need to be Removed in Certain Order...............MC-5 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6
Left Cover.............................................................................................. MC-5 Upper Cover.......................................................................................... MC-6 Film Release Unit Cover....................................................................... MC-6 Film Loading Unit Cover....................................................................... MC-7 Lower Right Cover................................................................................ MC-7 Right Cover........................................................................................... MC-8
5. CONVEYOR UNIT.............................................. MC-37 5.1
Conveyor Unit Exit Assembly..................................................MC-37
5.2
Conveyor Unit Exit Grip Roller Assembly................................MC-39
5.3
Conveyor Unit Exit Guide (Lower)...........................................MC-40
Interlock Switch Assembly.........................................................MC-9
5.4
Stopper Assembly...................................................................MC-41
3. FILM LOADING UNIT......................................... MC-11
5.5
Stopper Solenoid (SOLD1)......................................................MC-42
5.6
Conveyor Unit Exit Roller (Lower)...........................................MC-43
5.7
Film Edge Sensor (SD5).........................................................MC-44
5.8
Upper Conveyor Unit Open/Close Guide................................MC-45
5.9
Conveyor Unit Turn Roller.......................................................MC-46
5.10
Film Conveyance Motor (MD1)...............................................MC-47
5.11
Conveyance Gear...................................................................MC-49
2. FRAME................................................................. MC-9 2.1
3.1
Removal Unit/Film Loading Unit...........................................................MC-11
3.2
Film Tray..................................................................................MC-13
3.3
Tray Detection Switch (SA2)...................................................MC-14
3.4
Tray Lock Assembly................................................................MC-18
3.5
Shutter Lock Mechanism.........................................................MC-19
3.6
Squeezing Roller (Upper)........................................................MC-20
3.7
Film Pack/Shutter Detection Sensor (SA1).............................MC-21
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GENERAL CONTENTS REMOVAL AND ADJUSTMENT (MC)
6. SUB-SCANNING UNIT....................................... MC-50
10. CONTROLLER.................................................... MC-79
6.1
Sub-Scanning Unit/Upper Conveyor Unit................................MC-50
10.1
PSU27A/PSU28B Board.........................................................MC-79
6.2
Sub-Scanning Unit Roller........................................................MC-53
10.2
PRN28A Board........................................................................MC-81
6.3
Sub-Scanning Motor (ME1).....................................................MC-56
10.3
CPU28A Board........................................................................MC-83
10.4
DIMM.......................................................................................MC-84
6.3.1 6.3.2
Removal/Reinstallation....................................................................... MC-56 Adjusting when Replacing Sub-Scanning Motor................................. MC-57
6.4
Flywheel..................................................................................MC-58
6.5
Film Leading Edge Detection Sensor (SE1)............................MC-61
7. SCANNING OPTICS UNIT........................................... MC-65 7.1
Scanner Unit............................................................................MC-65 7.1.1 7.1.2
Removal/Reinstallation....................................................................... MC-65 Adjustments in Replacement of Scanner Unit.................................... MC-67
8. HEAT DEVELOPMENT UNIT.............................. MC-68 8.1
Film Cooling Section...............................................................MC-68
8.2
Heat Development Rack Assembly.........................................MC-69
8.3
Heat Development Roller........................................................MC-71
8.4
Thermal Protector....................................................................MC-72
8.5
Heat Development Unit Conveyance Motor (MG1).................MC-74
8.6
Heat Development Unit Entrance Guide.................................MC-75
10.5 CF (Compact Flash Memory)..................................................MC-85
11. INSTALLING THE MAIN UNIT SOFTWARE....... MC-86 11.1
Installing from the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)..........................................MC-87
11.1.1 11.1.2 11.1.3
Copying Main Unit Software to the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)...................................................... MC-87 Upgrading the Version from the PC for Servicing............................... MC-88 Full Installation from the PC for Servicing........................................... MC-89
12. RESTORING THE COMPACT FLASH MEMORY (CF).................................................................... MC-91 12.1
Copying the Main Unit Software to the PC for Servicing (Or CR-IR 391CL/CR-IR 391V CL).........................................MC-91
12.2
Copying the Main Unit Software to the CF..............................MC-92
9. FILM RELEASE UNIT......................................... MC-76 9.1
Film Release Unit....................................................................MC-76
9.2
Density Measurement Light-Emitting Board (LED28A)...........MC-78
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FM-DL 100 Service Manual
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GENERAL CONTENTS SERVICE MODE (MU)
SERVICE MODE (MU) 1. U-UTILITY (USER-UTILITY)................................MU-1 1.1
U-Utility Menu Tree....................................................................MU-1
1.2
Starting and Ending the U-Utility...............................................MU-1
1.3
Details of U-Utility Commands..................................................MU-1 [1] [2] [3] [4] [5]
Automatically Calibrating the Film Density..................................... MU-1 Outputting QC Test Pattern............................................................ MU-1 Reset Film Counters...................................................................... MU-1 Setting the Sensitive Material Correction Parameter..................... MU-1 Setting the Date and Time............................................................. MU-1
2. PC-UTILITY.........................................................MU-2 2.1
Preparations for Using the PC for Servicing..............................MU-2 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6
2.2
Environment of PC for Servicing........................................................... MU-2 Preparations for Using the PC for Servicing......................................... MU-3 Setting the FTP Site Directory of the PC............................................... MU-3 Setting Grouping Symbols.................................................................... MU-5 Creating the Data Storage Folder......................................................... MU-7 Precaution and Settings in the Use of Windows XP PC for Servicing............................................................................................... MU-8
Flow of PC-Utility Operations..................................................MU-12 2.2.1 2.2.2 2.2.3 2.2.4
2.3
020-201-01(1)E
Connecting PC for Servicing to the Network....................................... MU-12 Connecting to the Equipment (Starting PC-Utility).............................. MU-12 PC-Utility Operations........................................................................... MU-14 Disconnecting the Equipment............................................................. MU-16
PC-Utility Menu Tree...............................................................MU-17
2.4
Details of PC-Utility Commands..............................................MU-19 [1]
System information and setup..................................................... MU-19 [1-1] Setting1.............................................................................. MU-19 [1-1-1] Check Version......................................................... MU-19 [1-1-1a] Input Serial No........................................................ MU-19 [1-1-2] Set DICOM............................................................. MU-19 [1-1-2-1] AE Title.......................................................... MU-19 [1-1-2-2] Port No.......................................................... MU-19 [1-1-3] Set Network............................................................ MU-20 [1-1-3-1] IP Address..................................................... MU-20 [1-1-3-2] Subnet Mask................................................. MU-20 [1-1-3-3] Gateway........................................................ MU-20 [1-1-3-4] Host Name.................................................... MU-20 [1-1-4] Mac Address........................................................... MU-21 [1-1-5] Registration service pc........................................... MU-21 [1-2] Setting2.............................................................................. MU-21 [1-2-1] Set Rem.Films........................................................ MU-21 [1-2-2] Set Trays................................................................. MU-21 [1-2-3] Enable QC.............................................................. MU-21 [1-2-4] Set Target Den........................................................ MU-22 [1-2-5] Printing Dmax......................................................... MU-22 [1-2-6] Auto F.D.C.............................................................. MU-22 [1-2-7] Set Film infomation................................................. MU-22 [1-2-8] Display indv. data.................................................... MU-22 [1-3] Setting3.............................................................................. MU-23 [1-3-1] Set Date.................................................................. MU-23 [1-3-2] Ele Save Mode....................................................... MU-23 [1-3-3] Set Alarm................................................................ MU-23 [1-3-4] Reboot.................................................................... MU-23 [1-3-5] Film Characteristic ID............................................. MU-23 [1-3-6] Power Supply Voltage............................................. MU-23 [1-4] Initialize.............................................................................. MU-24 [1-4-1] Save Data............................................................... MU-24 [1-4-2] Initialize................................................................... MU-24 [1-4-3] Recover.................................................................. MU-24
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GENERAL CONTENTS SERVICE MODE (MU)
[2] [3]
[4] [5]
[6]
020-201-01(1)E
[1-5] Log data............................................................................. MU-24 [1-5-1] Display Error Log.................................................... MU-24 [1-5-2] Clear Error Log....................................................... MU-24 [1-5-3] Display DICOM Log................................................ MU-24 [1-5-4] Logging Mode......................................................... MU-25 Transfer Indv. Data....................................................................... MU-26 File Transfer................................................................................. MU-27 [3-1] Single file .......................................................................... MU-27 [3-2] Analysis Data..................................................................... MU-27 [3-3] Scanner Data..................................................................... MU-27 [3-4] Operation Data.................................................................. MU-27 Upgrading.................................................................................... MU-28 [4-1] Full Install........................................................................... MU-28 [4-2] Upgrading.......................................................................... MU-28 Output Film.................................................................................. MU-30 [5-1] 24-Steps............................................................................ MU-30 [5-2] 17-Steps............................................................................ MU-30 [5-3] Cleaning Film..................................................................... MU-30 [5-4] Flat pattern......................................................................... MU-30 [5-5] Grid.................................................................................... MU-30 [5-6] Uniformity........................................................................... MU-30 F.D.C............................................................................................ MU-31 [6-1] AUTO F.D.C....................................................................... MU-31 [6-2] Check Density.................................................................... MU-31 [6-3] 24-Steps............................................................................ MU-32 [6-4] Display 24-Steps................................................................ MU-32 [6-5] Manual F.D.C..................................................................... MU-32 [6-6] Set Collect.T....................................................................... MU-32 [6-7] Clear Collect.T................................................................... MU-32 [6-8] Uniformity........................................................................... MU-32 [6-8-1] Clear....................................................................... MU-32 [6-8-2] Manual Input........................................................... MU-32 [6-9] DM Sensor Monitor............................................................ MU-32
[7]
Check Scanner............................................................................ MU-33 [7-1] Adjusting Main Scanner..................................................... MU-33 [7-1-1] Scanning Width....................................................... MU-33 [7-1-2] Scanning Position................................................... MU-33 [7-1-3] Initialize Scanner.................................................... MU-33 [7-2] Edge Sensor Monitor......................................................... MU-33 [7-3] Reset Scanner Data.......................................................... MU-33 [8] Heat-Developer............................................................................ MU-34 [8-1] Temperature....................................................................... MU-34 [8-2] Set Heater Cond. Temp..................................................... MU-34 [9] Check Mechanism....................................................................... MU-34 [9-1] Adjusting Subscanner........................................................ MU-34 [9-2] Other Actuator.................................................................... MU-34 [9-3] Sensor Monitor.................................................................. MU-34 [9-4] Interlock Function.............................................................. MU-34
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GENERAL CONTENTS SERVICE PARTS LIST (SP)
SERVICE PARTS LIST (SP) How to Use Service Parts List..................................SP-1
06A SUB-SCANNING UNIT 1...................................SP-17
INDEX.........................................................................SP-2
06B SUB-SCANNING UNIT 2...................................SP-18
01A COVER 1............................................................SP-3
07
01B COVER 2............................................................SP-4
08A HEAT DEVELOPMENT UNIT 1.........................SP-20
01C COVER 3............................................................SP-5
08B HEAT DEVELOPMENT UNIT 2.........................SP-21
02A FRAME 1............................................................SP-6
08C HEAT DEVELOPMENT UNIT 3.........................SP-22
02B FRAME 2............................................................SP-7
08D HEAT DEVELOPMENT UNIT 4.........................SP-23
03A FILM LOADING UNIT 1......................................SP-8
09A FILM RELEASE UNIT 1....................................SP-24
03B FILM LOADING UNIT 2......................................SP-9
09B FILM RELEASE UNIT 2....................................SP-25
04A REMOVAL UNIT 1............................................SP-10
10
CONTROLLER..................................................SP-26
04B REMOVAL UNIT 2............................................SP-11
11
CIRCUIT DIAGRAM..........................................SP-27
04C REMOVAL UNIT 3............................................SP-12
12
PARTS NOS. SEARCH TABLE..........................SP-33
05A CONVEYOR UNIT 1..........................................SP-13
13
List of Service Parts for Securing and Wiring...............................................................SP-35
05B CONVEYOR UNIT 2..........................................SP-14 05C CONVEYOR UNIT 3..........................................SP-15 05D CONVEYOR UNIT 4..........................................SP-16 020-201-01(1)E
SCANNING OPTICS UNIT................................SP-19
1. 2. 3. 4. 5.
Service Parts for Securing and Wiring.................................................SP-35 Screws.................................................................................................SP-35 Stopper Rings, Washers, Nuts.............................................................SP-38 Wiring Parts..........................................................................................SP-39 [Parts Code] to [Symbol] Conversion Table.........................................SP-40
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GENERAL CONTENTS PREVENTIVE MAINTENANCE (PM)
PREVENTIVE MAINTENANCE (PM) 1. PREVENTIVE MAINTENANCE ITEMS................. PM-1 1.1
List of Preventive Maintenance Items....................................... PM-1
1.2
Symbols on Maintenance Cycle................................................ PM-2
3.17
Work Completion Report......................................................... PM-26
2. PREVENTIVE MAINTENANCE FLOW.................. PM-3 3. PREVENTIVE MAINTENANCE............................. PM-4 3.1
Checking, Saving, and Deleting Error Logs.............................. PM-4
3.2
Printing/Checking Conveyance/Checking Images.................... PM-5
3.3
Checking the Interlock Function................................................ PM-7
3.4
Checking the Fan Operation..................................................... PM-8
3.5
Checking the Tray Periphery..................................................... PM-9
3.6
Cleaning/Replacing the Cleaning Roller, Removing the Cover................................................................ PM-10
3.7
Cleaning/Replacing the Air Filter............................................. PM-11
3.8
Cleaning the Removal Unit, Cleaning Inside the Equipment......................................................................... PM-12
3.9
Checking/Cleaning the Rubber Belt, Cleaning Dust-proof Glass, Cleaning Sub-scanning Conveyance Roller................. PM-14
3.10
Cleaning the Density Measurement Section........................... PM-19
3.11
Cleaning the Heat Development Unit...................................... PM-20
3.12
Reinstalling/Cleaning Covers.................................................. PM-21
3.13
Final Operation Checks/Checking Images.............................. PM-22
3.14
Setting Date and Time............................................................. PM-23
3.15
Checking for Improper Protective Grounding.......................... PM-24
3.16
Replacing the Cutter................................................................ PM-25
020-201-01(1)E
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GENERAL CONTENTS INSTALLATION (IN)
INSTALLATION (IN) 1. INSTALLATION CONDITIONS.............................. IN-1 1.1
Dimensions and Weight..............................................................IN-1
1.2
Environmental Requirements......................................................IN-2
1.3
Electrical Requirements..............................................................IN-3
1.4
Other Specifications....................................................................IN-4
1.5
Equipment Installation Space......................................................IN-4 1.5.1 1.5.2
Installation Space.................................................................................... IN-4 Space Required for Maintenance Work.................................................. IN-4
2. INSTALLATION PROCEDURE FLOW..................... IN-5 3. WORK BEFORE INSTALLATION........................... IN-8 3.1
Precautions on Installation..........................................................IN-8
3.2
Preparing the PC for Servicing..................................................IN-10
3.3
Embedding Anchor Nuts............................................................ IN-11
3.4
Specifications of Installation Table............................................IN-12
3.5
Cautions on Electromagnetic Waves.........................................IN-12 3.5.1
5. REMOVING SHIPPING FIXTURES AND INSTALLING OPTIONS....................................... IN-19 5.1
Removing Shipping Fixtures.....................................................IN-19
5.2
Setting Film Tray.......................................................................IN-21 5.2.1 5.2.2 5.2.3
Affixing the Film Size Label................................................................... IN-21 Changing the Film Tray Size................................................................. IN-22 Setting the Tray Number....................................................................... IN-23
5.3
Installing the Cleaning Roller (Option).......................................IN-24
5.4
Installing the Cart (Option)........................................................IN-24
6. CONNECTING CABLES...................................... IN-27 6.1
Connecting the Network Cable..................................................IN-27
6.2
Connecting the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) to the Network....................IN-28
6.3
Connecting the Power Cable and Checking the Resistance.....IN-28
Electromagnetic Compatibility (EMC)................................................... IN-12
4. TEMPORARY INSTALLATION............................. IN-15 4.1
Carrying.....................................................................................IN-15
4.2
Unpacking and Unloading.........................................................IN-15 4.2.1
4.3
020-201-01(1)E
Equipment Main Body........................................................................... IN-16
Checking Components..............................................................IN-17
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GENERAL CONTENTS INSTALLATION (IN)
7. SETTINGS OF THE EQUIPMENT........................ IN-30
9. CHECKING CONNECTION.................................. IN-46
7.1
Creating the Data Storage Folder.............................................IN-30
9.1
Checking the Start-up of the Equipment ..................................IN-46
7.2
DRYPIX PRIMA Monitor Tool Settings (When Connecting CR-IR 391CL/CR-IR 391V CL)...................IN-31
9.2
Checking Film Output and Images from Connected Equipment.................................................................................IN-46
7.3
Setting the Firewall in CR-IR 391CL/CR-IR 391V CL (When using CR-IR 391CL/CR-IR 391V CL)............................IN-32
9.3
Checking the Termination of the Equipment..............................IN-46
7.4
Power ON..................................................................................IN-34
7.5
Connecting to the Equipment (Starting PC-Utility)....................IN-35
10.1
Backing Up Individual Data.......................................................IN-47
7.6
System Settings........................................................................IN-36
10.2
Checking Error Logs Which Occur at Installation......................IN-47
10.3
Installing the Equipment............................................................IN-48
7.6.1 7.6.2 7.6.3
7.7
Setting 1................................................................................................ IN-36 Setting 2................................................................................................ IN-38 Setting 3................................................................................................ IN-39
Rebooting the Equipment..........................................................IN-40
8. CHECKING EQUIPMENT OPERATIONS............. IN-41 8.1
Checking Automatic Density Correction and Conveyance Operations.................................................................................IN-41
8.2
Checking Density......................................................................IN-41
8.3
Checking Recording Image Format, and for Image Unevenness and Scratches......................................................IN-42
8.3a
Check when Using Multiple Film Trays.....................................IN-42
8.4
Checking the Interlock Function................................................IN-43 8.4.1 8.4.2
10.3.1 10.3.2 10.3.3
10.4
Installing the Equipment on the Floor without Using Fixtures............... IN-48 Installing the Equipment on the Table and Securing with Fixtures........ IN-48 Securing the Cart with Fixtures............................................................. IN-49
Cleaning the Equipment............................................................IN-50
APPENDIX 1. SPECIFIED VALUE FOR EACH FILM SIZE................................................... IN-51 APPENDIX 2. ADDITIONAL PROTECTIVE GROUNDING...................................... IN-52
Front Cover, Right Cover Interlock Check............................................ IN-43 Checking the Film Tray Interlock........................................................... IN-44
8.5
Checking Fan Operation...........................................................IN-44
8.6
Image QC Function...................................................................IN-45
8.7
Power OFF................................................................................IN-45
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10. INSTALLING THE EQUIPMENT.......................... IN-47
FM-DL 100 Service Manual
0.14
0.15
GENERAL CONTENTS PERFORMANCE CHECK (PC)
PERFORMANCE CHECK (PC) INSTALLATION OF THE FM-DL 100 - Checklist.........PC-1
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0.15
CONTROL SHEET
FM-DL 100 SERVICE MANUAL
Issue Date
Revision Number
09.20.2008 11.25.2008 03.20.2009 04.20.2009 05.20.2009
00 00 00 01 01(1)
Reason
New release for HHS (00 (0) Edition) (FM5418) New release for UL (00 (1) Edition) (FM5451) New release (00 (2) Edition) (FM5501) Revised edition release (FM5532) New release for the field (FM5546)
SAFETY PRECAUTION
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Pages Affected
All pages All pages All pages All pages All pages
SAFETY PRECAUTION-1
1. SAFETY PRECAUTION To avoid accidents, observe the following precautions.
1.1
General Precautions
Power Supply • Be sure to turn OFF the power of the main power switch and switch board before starting operation. Starting operations with the power ON may result in electric shock, fire hazards, or machine malfunction. Some parts are not fully discharged and other parts (e.g. heater) remain heated immediately after power OFF. Be careful not to touch such parts. When performing steps (e.g. voltage measurement) that cannot be completed with the power OFF, observe the instructions set forth in this manual and operate with care to avoid electric shock and other hazards. • When restarting the machine, turn OFF the power, wait for more than 10 seconds, and then turn it ON. If the interval from power OFF to ON is too short, the machine may not be properly started.
Ventilation of Installation Site The ventilation of the equipment and film is accompanied by a slight smell. Be sure to ventilate the room during and after operation.
Drive Section Inspection To avoid accidents, be sure to turn OFF the power before initiating inspection or adjustment procedures. When performing an inspection or adjustment procedure that cannot be completed with the power OFF, operate carefully while observing the instructions set forth in this manual.
Safety Devices Ensure that the accident prevention functions of fuses, interlock switches, panels, covers, and other safety devices are always operative. Also refrain from introducing such modifications which may impair the safety device functions.
020-201-01(1)E
Heavy Weights • When installing or removing heavy weights, complete it with an assistant or a hoisting or other appropriate device. Weights above 20 kg must be lifted by more than two persons. • The weight of this equipment is approximately 85 kg. Take the following precautions when moving the equipment, etc. • To prevent injuries resulting in back pain, pay attention to your posture during the work. • Be careful not to drop the equipment as this may cause serious injuries.
Optical Parts Handling Precautions When handling any optical parts, observe the following precautions. Failure to observe these precautions may result in a deterioration in image quality. • Never touch the surfaces of optical parts. • When removing dirt from optical parts, use the specified procedure only. • Scanning optics unit removal must be carried out in a clean environment. Also do not remove the scanning optics unit protective housing.
Heat Development Unit Handling Precautions A heater is used for the rack. Touching it during operations may result in burns. Turn the power OFF and wait until the heater temperature drops before handling the unit.
Grounding Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and by securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to the original states upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts.
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SAFETY PRECAUTION-2
Other General Precautions • When servicing the board for maintenance, be sure to wear a wrist band to ground yourself. Failure to do so may result in damage of electronic components on the board due to static electricity from your body. • Do not stain or peel off the product nameplates, labels of safety standards, or product No. indications attached on the machine, and do not attach other labels over them. • After completion of operation, return the protective enclosure, fixing screws, and other removed components to the original positions and fix fully.
Interlock Release Tool To operate the equipment with the front cover and right cover of the equipment opened, use the special tool provided with this equipment to release the interlock. To avoid danger, do not touch rotating parts. Also take precautions against getting your hands, feet, hair, and clothes caught by the equipment. After completing servicing return the tool back to its original position.
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SAFETY PRECAUTION-2
SAFETY PRECAUTION-3
1.2
Precautions Against Laser Radiation
As indicated in the Certification and Identification Label attached on the left cover of the machine, this is the machine of Class 1, which complies with the “Laser Products – Conformance with IEC 60825-1 and IEC 60601-2-22; Guidance for Industry and FDA staff (Laser Notice No. 50)” and “EN60825-1 (Amendment 2)”. The image recorder incorporates a laser (Class 3B, semiconductor laser wavelength of 658 to 659 nm, red visible light) with a maximum output of 52.8 to 64.9 mW (maximum output of 143 mW under fault conditions), but you will not be exposed to any hazard if you perform tasks as instructed in the service manual.
Laser Output Circuit Interlock An interlock function is provided for this equipment for turning OFF the laser output circuit to prevent laser exposure when the front cover or right cover is opened. Before turning ON the power with these covers open and performing services, be sure to release the interlock with the special tool provided. After completion of the service procedures, return the tool to the original position.
To Open Front Cover and Right Cover
How to Avoid Laser Radiation Exposure To avoid laser radiation exposure, observe the following precautions.
Steps Requiring Precautions Against Laser Radiation Exposure When performing the following procedures, thoroughly comply with the instructions set forth in this manual to avoid laser radiation exposure. • Removing the scanning optics unit and accomplishing its reassembly • Replacing or cleaning the components of the conveyor unit , entrance of the heat development unit or the sub scanning unit After completion of the above procedures, restore the removed protective housing and retaining screws to their original states to prevent the laser beam from leaking out from the equipment.
To Open Front Cover
Periodical Maintenance for Keeping Equipment Conditions Compliant with Standards To keep the equipment compliant with the laser safety requirements, perform the preventive maintenance programs at specified intervals (See “Preventive Maintenance (PM)” Volume.)
Avoid Laser Radiation Exposure When performing installation procedures, observe the following precautions to avoid laser radiation exposure. • Do not attempt to perform any steps other than those stated in this manual because laser radiation exposure may result. • Do not position a mirror or other reflective article in the laser beam optical path. • Do not change the laser beam optical path. • Optical axis adjustments must not be made in the field. Although the semiconductor laser beam is visible red light, no one is allowed to make optical axis adjustments in the field.
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FM-DL 100 Service Manual
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SAFETY PRECAUTION-4 To Open Right Cover
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SAFETY PRECAUTION-5
2. LABELS 2.1
Laser Caution Labels
Locations of Laser Caution Labels The following illustrates the locations of the protective housing and laser caution labels specified in “Laser Products – Conformance with IEC 60825-1 and IEC 60601-2-22; Guidance for Industry and FDA staff (Laser Notice No. 50)” and “EN60825-1 (Amendment 2)”.
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FM-DL 100 Service Manual
SAFETY PRECAUTION-5
SAFETY PRECAUTION-6
List of Laser Caution Labels HHS Certification and Identification Label
IEC 60825-1:1993 +A1:1997 +A2:2001/EN 60825-1:1994 +A1:2002 +A2:2001 Class 3B Panel Label #2
IEC 60825-1:1993 +A1:1997 +A2:2001/EN 60825-1:1994 +A1:2002 +A2:2001 Class 3B Panel Label #1
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FM-DL 100 Service Manual
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SAFETY PRECAUTION-7
2.2
Other Labels
Locations of Other Labels
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SAFETY PRECAUTION-8
List of Labels Rating Information Label 100 VAC Specifications
The mark “ ～ ” means AC power supply.
200 VAC Specifications
The mark “ ～ ” means AC power supply.
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FM-DL 100 Service Manual
SAFETY PRECAUTION-8
SAFETY PRECAUTION-9 Manufacturer Label
l Left Cover Do not touch metal part and the patient at the same time under normal operation or service.
Scanning Optics Unit Manufacturer Label Caution Label
l LAN Connector Do not connect telephone lines to the network cable connector of this equipment. Only IEC60950/UL60950 specification cables are suitable for connection to this connector.
High Temperature Caution Label Be aware that the temperature may be high in the area where the following label is affixed.
l Power Cable Use a power cable that complies with the requirements stated below.
m For U.S. and Canada • • • • •
Cable wire diameter: 16 AWG or larger, 3-conductor Rated voltage: 125 VAC or higher Rated amperage: minimum 15 A Cable Type: SJT Cable length: 3 m or less
m For U.S. Only • Label for receptacle grounding reliability according to UL60601-1 • UL-listed detachable power supply cable • Hospital Grade Plug
m For Canada Only • Plug: If molded on type – hospital grade complying with CSA C22.2, No.21. If hospital grade disassemble type – complying with CSA C22.2, No.42. • Cable: Complies with CSA C22.2 No. 21.
m For Europe • • • • • • •
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Label for receptacle grounding reliability according to UL60601-1 Cable certified by a country in which the equipment is to be installed Cable wire diameter: 1.0 mm2 or larger, 3-conductor Rated voltage: 250 VAC or higher Rated amperage: 6 A Cable type: H05VV-F Cable length: 3 m or less
FM-DL 100 Service Manual
SAFETY PRECAUTION-9
SAFETY PRECAUTION-10
2.3
Additional Protective Grounding Earth Mark
2.4
Power Cable Caution Label
Power Cable Caution Label (Only Hospital Grade Power Cable for U.S.A.)
Earth Mark (Imprint)
FPCI0215.AI
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FM-DL 100 Service Manual SAFETY PRECAUTION-10
SAFETY PRECAUTION-11
3. PROTECTIVE HOUSING FOR LASER RADIATION EXPOSURE PREVENTION Even if the protective housing is removed for servicing purpose, the laser beam will not possibly leak out of the equipment unless its optical path is intentionally changed. However, if the optical path is inadvertently changed during optical system installation, the service engineer or other persons near the equipment may be exposed to laser radiation. Optical system related installation procedures must be carefully performed while observing the instructions set forth in this manual. After completion of installation, thoroughly restore the removed protective housing to its original state.
Protective Housing of Equipment The following shows laser exposure protective housing parts of the equipment.
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SAFETY PRECAUTION-12
Protective Housing of Scanning Optics Unit Never remove the upper cover of scanning optics unit.
This equipment can be used 839Y100047 or 839Y0060 scanning optics unit.
l When Using 839Y100047 Upper cover
FPEI0114.AI
l When Using 839Y0060
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FM-DL 100 Service Manual SAFETY PRECAUTION-12
SAFETY PRECAUTION-13
4. CONNECTABLE PERIPHERALS Accessory equipment connected to the analog and digital interfaces must be certified according to the respective IEC standards (i.e. IEC60950 for data processing equipment and IEC60601-1 for medical equipment). Furthermore all configurations shall comply with the system standard IEC60601-1-1. Everybody who connects additional equipment to the signal input part or signal output part configures a medical system, and is therefore responsible that the system complies with the requirements of IEC60601-1-1. If in doubt, consult the technical services department or your local representative.
5. CLASSIFICATION 1) According to the type of protection against electrical shock CLASS 1 EQUIPMENT
2) According to the degree of protection against electrical shock NO APPLIED PART
3) Protection against harmful ingress of water IPXO
4) According to the degree of safety of application in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide. Equipment not suitable for use in the presence of a flammable anesthetics mixture with air or with oxygen or nitrous oxide.
5) According to the mode of operation CONTINUOUS OPERATION
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CONTROL SHEET
FM-DL 100 SERVICE MANUAL
Issue Date
Revision Number
11.25.2008 03.20.2009 04.20.2009 05.20.2009
00 00 01 01(1)
Reason
New release for UL (00 (1) Edition) (FM5451) New release (00 (2) Edition) (FM5501) Revised edition release (FM5532) New release for the field (FM5546)
SPECIFICATIONS
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FM-DL 100 Service Manual
Pages Affected
All pages All pages All pages All pages
SPECIFICATIONS-1
1. SPECIFICATIONS 1.1
Product Code
DRYPIX PRIMA Overseas specifications 200 STRONG = main unit E Film tray
Part Name
Product Code
Contents
DRYPIX PRIMA Overseas specifications 100 = E main unit Film tray
Parts No.
Remarks 100 - 120 VAC specifications (Packaged in cardboard box) Tray setting: 35 x 43 cm size
Main unit software CD: 1
Remarks 200 - 240 VAC specifications (Packaged in wooden crate) Tray setting: 35 x 43 cm size
Main unit software CD: 1 Operation Manual: 1 Quick Guide: 1
Film tray
Operation Manual: 1
Parts No.
Individual data CD: 1
DRYPIX PRIMA Overseas specifications 200 = CN E main unit
Individual data CD: 1
200 - 240 VAC specifications for China (Packaged in cardboard box) Tray setting: 35 x 43 cm size
Individual data CD: 1
Quick Guide: 1 DRYPIX PRIMA Overseas specifications 100 STRONG = main unit E Film tray
Contents
100 - 120 VAC specifications (Packaged in wooden crate) Tray setting: 35 x 43 cm size
Main unit software CD: 1 Operation Manual: 1 Quick Guide: 1
Individual data CD: 1 Main unit software CD: 1 Operation Manual: 1 Quick Guide: 1 DRYPIX PRIMA Overseas specifications 200 = E main unit Film tray
200 - 240 VAC specifications (Packaged in cardboard box) Tray setting: 35 x 43 cm size
Individual data CD: 1 Main unit software CD: 1 Operation Manual: 1 Quick Guide: 1
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FM-DL 100 Service Manual
SPECIFICATIONS-1
SPECIFICATIONS-2
1.2
List of Optional Parts
The following List of Components enumerate items required for each configuration, so they do not correspond to units (quantities) of orders or packages. Use the product codes (Product Code) indicated only as a reference for unpacking and follow the order lists provided separately when placing orders.
List of Options for FM-DL 100 Product Code DPX PRIMA TRAY = E
Product
Parts No.
Additional option tray
898Y100546
Cleaning roller
334Y0097
DPX PRIMA CART = E
Cart
888Y100004
DPX PRIMA FLOOT FIX KIT =E
Fall prevention fixture kit
898Y100545
Remarks
For securing equipment
Reference Guide CD
020-201-01(1)E
Power cable (U.S.A. hospital grade)
136Y9138
Power cable (EU)
136N0449
Power cable (U.K.)
136N0450
FM-DL 100 Service Manual
SPECIFICATIONS-2
SPECIFICATIONS-3
1.3
General Specifications
Maximum Number of Recording Pixels 35 x 43 cm size : 3520 x 4280 35 x 35 cm size : 3520 x 3520 26 x 36 cm size : 2540 x 3600 25 x 30 cm size : 2506 x 3016 20 x 25 cm size : 2000 x 2510
Recording Method Laser exposure heat development method
Laser Light Source Red semiconductor source (Class 3B, Wavelength: 658 to 659 nm, Maximum output: 52.8 to 64.9 mW) x1
First Printing Time Approximately 101 seconds (35 x 43 cm size, test printing)
Processing Ability 35 x 43 cm size: Approx. 55 films/hour 35 x 35 cm size: Approx. 60 films/hour 26 x 36 cm size: Approx. 70 films/hour 25 x 30 cm size: Approx. 70 films/hour 20 x 25 cm size: Approx. 70 films/hour
Start-up Time Approx. 15 minutes (When ambient temperature is 25 ˚C) Approx. 10 minutes (When ambient temperature is 25 ˚C/ power save mode)
Image Quality Exposure Resolution 14 bits
Maximum Density (Dmax) 3.0
Recording Pixel Size 100 µm
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Image Compression Rate 100 ±0.5%
Curl After Processing Floating from Shaukasten below 20 mm
Film Applicable Types DI-HL (Blue base) (35 x 43, 26 x 36, 25 x 30, 20 x 25 cm size)
Applicable Film Size/Number of Sheets in One Pack 35 x 43 cm size
: 101 sheets (including one sheet for reducing dusts) 26 x 36, 25 x 30, 20 x 25 cm sizes : 151 sheets (including one sheet for reducing dusts)
Number of Supplies • One supply • Up to five film trays can be used (Changed by the user) • Film tray size setting is user setting
Loading Method Daylight conditions loading
Maximum Ejected Film Capacity 50 films
FM-DL 100 Service Manual
SPECIFICATIONS-3
SPECIFICATIONS-4
Input I/F DICOM Network input from CR-IR 391CL/CR-IR 391V CL only
Network Connection Interface 10Base-T, 100Base-TX
DICOM Connection Specifications
Noise Printing Stand-by
: Approx. 55 dB (excluding transient noises) : Approx. 45 dB
Earthquake Measures Fall prevention fixture kit (Optional mounting accessory kit)
Supported DICOM services • • • • • •
Verification SOP Class Basic GrayScale Print Management Meta SOP Class Print Job SOP Class Basic Annotation Box SOP Class Print Queue Management SOP Class Presentation LUT SOP Class
l Maximum Input Image Size Row: 3520, Column: 4280
Image Processing Interpolation N/A
Tone Processing N/A
Format 1-frame format only
Image Spooling Received image data is spooled in the DRAM until completion of printing. Image spool amount: Two images
Density Correction Automatic density correction function (AUTO F. D. C.)
Annotation N/A
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SPECIFICATIONS-4
SPECIFICATIONS-5
1.4
Dimensions and Weight
Dimensions Main Unit Only 610 mm x 630 mm x 620 mm (W x D x H)
Weight Main Unit Only Approx. 85 kg
Main Unit with Cart Approx. 110 kg
Main Unit with Cart 610 mm x 630 mm x 1080 mm (W x D x H)
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FM-DL 100 Service Manual
SPECIFICATIONS-5
SPECIFICATIONS-6
1.5
Environmental Requirements
Temperature, Relative Humidity and Atmospheric Pressure Operating Temperature : 15 ˚C (40%RH) to 30 ˚C (70%RH) Relative humidity : 15%RH (30 ˚C) to 70%RH (30 ˚C) (No condensation) Atmospheric pressure : 750 to 1060 hPa
Floor (installation surface) Vibration Requirement Frequency Amplitude
: 10 to 55 Hz : 0.0075 mm or less
Floor Levelness 10 mm/m (1/100 of inclination) or less all around
Floor Flatness 10 mm or less
Non-operating (not including film) Temperature : 0 to 45 ˚C Relative humidity : 10 to 90%RH (No dew condensation) Atmospheric pressure : 750 to 1060 hPa
Transit or Storage Temperature/Relative humidity : -10 (10%RH) to 50 ˚C (90%RH) (No freezing/No condensation) Atmospheric pressure : 500 to 1060 hPa
Exhaust Air of Equipment Maximum Exhaust Air in Standby State 31.3 m3/hour
Maximum Exhaust Air in Printing 63 m3/hour
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SPECIFICATIONS-6
SPECIFICATIONS-7
1.6
Electrical Requirements
100/110/120 V ～ 200/220/230/240 V ～
Frequency 50-60 Hz Acceptable variation: ±3%
Line Voltage 100/110/120 V ～ Acceptable variation: ±10% Single-phase (2 lines or 3 lines) 200/220/230/240 V ～ Acceptable variation: ±10% Single-phase (2 lines or 3 lines) The mark “ ～ ” means AC power supply.
Capacity 1.2 kVA
: 15 A : 10 A
n Power Cable Use a power cable that complies with the requirements stated below.
l For U.S. and Canada • • • • •
Cable wire diameter: 16 AWG or larger, 3-conductor Rated voltage: 125 VAC or higher Rated amperage: minimum 15 A Cable Type: SJT Cable length: 3 m or less
l For U.S. Only • Label for receptacle grounding reliability according to UL60601-1 • UL-listed detachable power supply cable • Hospital Grade Plug
l For Canada Only
Rated Current 100/110/120 V ～ : 12 A 200/220/230/240 V ～ : 6 A
• Plug: If molded on type – hospital grade complying with CSA C22.2, No.21. If hospital grade disassemble type – complying with CSA C22.2, No.42. • Cable: Complies with CSA C22.2 No. 21.
l For Europe
Power Consumption Maximum 1.5 kW
Electric Energy Printing Ready Power saving mode
Overload Protection
: Approx. 350 Wh : Approx. 180 Wh : Approx. 110 Wh
Maximum Heat Generation Printing : Approx. 1300 kJ Ready : Approx. 700 kJ
Grounding Resistance
• • • • • • •
Label for receptacle grounding reliability according to UL60601-1 Cable certified by a country in which the equipment is to be installed Cable wire diameter: 1.0 mm2 or larger, 3-conductor Rated voltage: 250 VAC or higher Rated amperage: 6 A Cable type: H05VV-F Cable length: 3 m or less
Network Cable {IN:6.1_Connecting Network Cable}
100 Ω or less
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SPECIFICATIONS-8
1.7 1.7.1
Equipment Installation Space Installation Space
1.8
Disposing the Equipment
When disposing the equipment, remove the CPU board first. Be sure to return the removed CPU board to the Service Parts Center.
When Not Fixed with Fixtures Front: Rear: Left: Right:
More than 800 mm More than 0 mm More than 50 mm More than 200 mm
When Fixed with Fixtures Front: Rear: Left: Right:
1.7.2
More than 800 mm More than 50 mm More than 250 mm More than 250 mm
Space Required for Maintenance Work
To rotate the equipment, one side requires more than 1000 mm of space. Front: Rear: Left: Right: Top:
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More than 1000 mm More than 600 mm More than 800 mm More than 800 mm More than 400 mm
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SPECIFICATIONS-8
SPECIFICATIONS-9
BLANK PAGE
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SPECIFICATIONS-9
CONTROL SHEET
FM-DL 100 SERVICE MANUAL
Issue Date
Revision Number
11.25.2008 03.20.2009 04.20.2009 05.20.2009
00 00 01 01(1)
Reason
New release for UL (00 (1) Edition) (FM5451) New release (00 (2) Edition) (FM5501) Revised edition release (FM5532) New release for the field (FM5546)
DISCRIPTION OF EQUIPMENT (MD)
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MD-1
1. OUTLINE OF EQUIPMENT 1.1
Functions of Equipment
n Outline of Equipment • This equipmet is a network printer dedicated to DICOM protocol, and adopts the laser exposure heat development method. • Film sizes 35 x 43 cm, 35 x 35 cm, 26 x 36 cm, 25 x 30 cm and 20 x 25 cm can be used. • It has a processing ability of 55 sheets/hour for 35 x 43 cm size film, 60 sheets/hour for 35 x 35 cm size film, 70 sheets/hour for 26 x 36, 20 x 25 and 25 x 30 cm size film. • This equipment has one film tray insert slot which can recognize up to seven different film trays. By replacing the film trays, various types of films can be used. Data identified at each film tray include film size, number of remaining films, and density correction data. • Films can be loaded with the film tray set in the equipment in a completely bright room. • The equipment has an automatic density measurement function which automatically outputs image patterns required for density measurement and measures density. • Power consumption of the equipment can be saved by setting the power saving mode. • The following DICOM protocols are supported. • Verification SOP Class (SCP) • Basic Grayscale Print Management SOP Class (SCP) • Basic Annotation Box SOP Class (SCP) • Print Job SOP Class (SCP) • Print Queue Management SOP Class (SCP) • User Preference LUT SOP Class (SCP) • The various settings of this equipment are performed on the externally connected PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
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MD-1
MD-2 1.2
System Configuration
n Connecting the BASE system (One to one connection) (Without connecting to hospital network
020-201-01(1)E
n Modality Connection The present specifications of the equipment do not allow it to be connecting directly to the modality.
FM-DL 100 Service Manual
MD-2
MD-3 1.3
Overall Configuration and Names of Parts
1.3.1
External View
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MD-3
MD-4 1.3.2
Operation Panel
l Example Display Display
Meaning Indicates that the equipment is currently starting up. (From power ON to initialization) Indicates that the equipment is currently initializing
Indicates the remaining number of film (61 sheets in this example) Indicates that the film tray is open. Error code (203 in this example)
No. 1
Name Utility button
Function Pressing this button switches to U-Utility. U-Utility can be set only when the equipment is in the ready state.
2
Enter button
• Pressing this button releases the tray lock. • For executing the menu displayed. If a lower menu exists, shifts to the next menu.
3
Display panel
• 7-segment LED indicating the status of the equipment. (See “l Example Display” in the right table.) • Blinks when film jam occurs.
Pilot Lamp
Lights up when the main power switch is ON and goes off then the switch is turned OFF.
Stand-by switch
• Turn ON/OFF the equipment power. • Press five seconds longer to turn OFF the equipment power.
4
Indicates sleep state Indicates currently service utility mode. Indicates currently service utility mode. Indicates that the equipment is currently being terminated
There is a buzzer at the back of the operation panel board.
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MD-4
MD-5 1.3.3
Layout of Units
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MD-5
MD-6 1.3.4
Layout of I/O Parts and Description of Functions
n Film Loading Unit
Unit
Symbol
Film load- SOLA1 ing unit (A) SA1
Name
Type
Remarks
Tray lock solenoid
Linear solenoid
Releases tray lock
Film pack/shutter detection sensor
Reflection type sensor
ON in presence of film pack/shutter
SA2
Tray detection switch
Microswitch
Conduction state when tray is loaded
SA3
Film size detection sensor 1
Penetration type sensor (PI: 5mm)
SA4
Film size detection sensor 2
Penetration type sensor (PI: 5mm)
• Film tray detection • Detection of tray number by combination of sensor state
SA5
Film size detection sensor 3
Penetration type sensor (PI: 5mm)
The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator
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MD-6
MD-7 n Removal Unit
Unit Removal unit (B)
Symbol
Name
Type
Remarks
MB1
Film removing motor
2-phase pulse motor
Drives suction cup arm
MB2
Removal unit conveyance motor
2-phase pulse motor
Film conveyance motor at upper removal unit
SB1
Suction cup arm HP detection sensor
Penetration type sensor (PI: 5mm)
ON when suction cup arm is at home position.
SB2
Film surface detection sensor
Penetration type sensor (PI: 5mm)
ON when suction cup reaches on film/OFF when detects film suction
The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator
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MD-8 n Conveyor Unit
Unit Conveyor unit (D)
Symbol
Name
Type
Remarks
MD1
Film conveyance motor
2-phase pulse motor
Drives conveyor unit rollers, and conveys film
MD2
Conveyor unit exit roller gripping release motor
2-phase pulse motor
Drives conveyor unit exit grip roller up/down
SOLD1
Stopper solenoid
Linear solenoid
Ups/downs the stopper
SD1
Conveyor unit entrance sensor
Reflection type sensor
ON when film is at conveyor entrance
SD2
Conveyor unit exit sensor
Reflection type sensor
ON when film is at conveyor exit
SD3
Stopper release detection sensor
Penetration type sensor (PI: 5mm)
ON when stopper is at release position
SD4
Grip roller position detection sensor
Penetration type sensor (PI: 5mm)
ON when conveyor unit exit grip roller is at gripping position
SD5
Film edge sensor
Photo-interruputer
–
The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator
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FM-DL 100 Service Manual
MD-8
MD-9 n Sub-scanning Unit
Unit Sub-scanning unit (E)
020-201-01(1)E
Symbol
Name
Type
ME1
Sub-scanning motor
5-phase pulse motor
SE1
Film leading edge detec- Laser detection tion sensor (SED28A) sensor
FM-DL 100 Service Manual
Remarks Sub-scans and conveys film ME1 driver board comes as a set with ME1 Detects leading edge and trailing edge of film
MD-9
MD-10 n Heat Development Unit
Unit Heat Development unit (G)
020-201-01(1)E
Symbol
Name
Type
Remarks
MG1
Heat development unit conveyance motor
2-phase pulse motor
Heat develops and conveys film
FANG1
Cooling fan 1
DC fan
Ventilates and cools near heat development unit
HG1, HG2
Heater 1, Heater 2
Silicon rubber heater
Heat 1st rack development heat plate
HG3, HG4
Heater 3, Heater 4
Silicon rubber heater
Heat 2nd rack development heat plate
THG1, THG2
Heat development thermistor 1, Heat development thermistor 2
Thermistor
Detects 1st rack temperature
THG3, THG4
Heat development thermistor 3, Heat development thermistor 4
Thermistor
Detects 2nd rack temperature
THG5
Film cooling section thermistor
Thermistor
Detects film cooling section temperature
TPG1, TPG2
Thermal protector 1, Thermal protector 2
Manual recovery type
Shuts off power supply for heaters in overheating of 1st rack heater
TPG3, TPG4
Thermal protector 3, Thermal protector 4
Manual recovery type
Shuts off power supply for heaters in overheating of 2nd rack heater
FM-DL 100 Service Manual
MD-10
MD-11 n Film Release Unit
Unit Film release unit (J)
Symbol
Name
Type
Remarks
SJ1
Film release unit entrance sensor
Reflection type sensor
ON when film is at film release unit entrance
SJ2
Film release sensor
Reflection type sensor
ON when film is at film release unit exit
The ON of each sensor and switch means the following • Penetration type sensor : Light-tight state • Reflection type sensor : Film present/Detects actuator
020-201-01(1)E
FM-DL 100 Service Manual
MD-11
MD-12 n Frame
020-201-01(1)E
Unit
Symbol
Name
Type
Frame (K)
SK1, SK2
Front cover/right cover interlock switch
Microswith
ON when upper front cover is opened
THK1
Film recording seciton thermistor
Thermistor
Detects film recording seciton temperature
FM-DL 100 Service Manual
Remarks
MD-12
MD-13 1.3.5
Layout of Boards
020-201-01(1)E
Name
Main function
LED28A (Density measurement section light-emitting board)
Light is emitted for density measurement
LDD28A (Laser drive board)
Scanner laser drive
PDD28A (Density measurement section light-sensing board)
Receives penetrating light for density measurement
CPU28A (CPU board)
Overall control of equipment, network input, image processing
PSU27A (Power supply unit)
Converts the input AC power to +24VDC and supplies to the PSU28B board
PSU28B (Power supply unit)
Generates +5V and ±12V from the +24VDC power supplied from the power supply unit and supplies to the SND board
SND28A (Sensor driver board)
Mechanical drive parts drive/control, I/O parts control, signal counter of film edge sensor signal, thermistor signal/ density measurement section data AD conversion, interlock control, heat development heater control, operation panel control
Main power switch
Supplies AC power to the power supply unit
CF (Compact flash memory)
Main program storage, log writing (logs are not saved), 128 MB
DIMM (Memory)
Main memory of CPU28A board, 512 MB
PRN28A (Print control board)
DA converts processed image signals from CPU28A board and sends to scanner, laser power strength control, exposure output timing control
HTD28A (Heater drive board)
Drives heat development unit heaters based on the control signal from SND board.
FM-DL 100 Service Manual
MD-13
MD-14
2. STARTING UP AND ENDING THE EQUIPMENT 2.1
Power ON Operations
The equipment starts up in the following conditions when the main power switch is ON. Method
Conditions
Remarks
Stand-by switch on the operation panel
Press stand-by switch on the operation panel.
-
WakeOnLAN function
Receive WakeOnLAN packet from network connected device
The network equipment needs to correspond to the WakeOnLAN function.
020-201-01(1)E
FM-DL 100 Service Manual
MD-14
MD-15 2.2
Error Processing
When errors occur during initialization or in the routine mode, this equipment performs the following processes.
n When Films Run Out When the remaining number of films counter becomes 0, the equipment determines that films have run out and shows a display prompting replenishing of films. Information that films have run out will be sent to externally connected devices at the point a printing request is made. The replenishing of films by the user is determined by the opening/closing of film trays, and by the ON/OFF of the film pack/shutter detection sensor.
n When Level 1 Errors Occur When level 1 errors occur, for errors which can be recovered by the user, displays on user recovery operations are shown. Initialization was performed after recovery by the user, and if printing is currently being performed printing will be continued. If recovered by retry operations of the equipment, only error logs are performed. Error logs are also only performed for reference information for design analysis.
l Cover Open/Tray Open/Shutter Detection When these errors are detected, operations of the equipment are stopped, the error notification screen appears on the operation panel, and operations of the equipment are continued after errors have been removed by the user.
n When Level 0 Errors Occur When level 0 errors occur, the equipment completes the current process as much as possible, stops temperature control, and the error display is shown. The equipment then becomes system down and the power must be turned ON/OFF. It is possible to shift to the M-Utility in this state. Level 0 errors consists of the following. • Conveyance system fatal error • Temperature control system fatal error • Scanner system fatal error • Image processing fatal error • Fatal errors determined by the software • Failed in reading external files when equipment is started. • Discovered contradiction of various software environment when equipment is started. • Discovered contradiction in service settings when equipment is started. • Discovered malfunction of various electric parts when equipment is initialized.
n Degeneration When the density measurement section malfunction, this is taken as degeneration, and operations are continued without using the function.
l When Films Jam When films jam, printing of films ahead of the jammed position are completed, and the film jam screen appears. Images which have not been printed will be re-output automatically after recover.
020-201-01(1)E
FM-DL 100 Service Manual
MD-15
MD-16 2.3
Power OFF Operations
When the power of this equipment is ON, it can be ended in the following conditions. Method
Conditions
Remarks
Stand-by switch on the operation panel
Press the stand-by switch for five seconds on the operation panel.
-
Main power switch
Turn OFF the main power switch.
All power supplies are cut off regardless the state of the equipment.
CR-IR 391CL / CRIR391V CL power OFF
Monitor Tool must be running on CR-IR 391CL/CR-IR 391V CL
When the equipment is ended, the equipment log is transferred to CR-IR 391CL/CR-IR 391V CL
• Shut down the software before turning off the power when ending the equipment. • The conditions for the equipment to shut down or not shut down when the power of CR-IR 391CL/CR-IR 391V CL is turned OFF are as follows; • Conditions for shutting down together When the equipment is in the standby mode/when level 0 error has occurred (V1.2 or later)/during the energy saving mode (V1.2 or later) • Conditions for not shutting down together When the equipment is currently printing/currently receiving images/when level 0 error has occurred/during use of the U-Utility/during use of the PC-Utility
020-201-01(1)E
FM-DL 100 Service Manual
MD-16
MD-17
3. DESCRIPTION OF MECHANICAL OPERATIONS 3.1
Film Loading Unit
3.1.1
Film Sizes
3.1.2
Film Tray Detection/Film Size Identification
The presence of film tray is detected by the film size detection sensors (SA3/SA4/ SA5). When a film tray is inserted into the equipment, the actuator attached to the tray turn ON the sensors to detect the tray. The attached position of these actuators can be varied between tray No. 1 to 5. (service setting) When a tray is inserted into the equipment, film size is identified from the combination of the ON/OFF status of the three film size detection sensors.
This equipment is compatible with film sizes 35 x 43 cm, 26 x 36 cm, 25 x 30 cm, and 20 x 25 cm. The following figure shows the arrangement of guide pins and guide plates for each film size.
The following procedures are required to change the film size. • Change the position for attaching the guide pin and guide plate in the film tray • Change the film size at the configuration setting of the PC-Utility {IN:5.2_Setting the Film Tray}
020-201-01(1)E
Sensor
Film tray
SA3
SA4
SA5
No film tray is loaded
OFF
OFF
OFF
35x43 cm size film
ON
OFF
OFF
35x35 cm size film
ON
ON
OFF
26x36 cm size film
ON
ON
ON
25x30 cm size film
OFF
ON
ON
20x25 cm size film
OFF
OFF
ON
FM-DL 100 Service Manual
MD-17
MD-18 3.1.3
Film Pack/Shutter Detection
To prevent exposure of films in trays when trays are opened, this equipment is provided with sensors to detect film packs in the trays or the shutter. The tray open operation via the operation panel can be received only when reflected light from the film pack or shutter is detected by the film pack/shutter detection sensor (SA1: reflection type sensor).
020-201-01(1)E
3.1.4
Shutter Lock Mechanism
This equipment is provided with a shutter lock mechanism to prevent exposure of film to light when the shutter is disconnected during film tray removal to replace film. A pin which moves up and down according to the insertion and removal movements of the film tray is attached to the left back side of the film tray. This pin moves down when the film tray is inserted and moves up when removed. When the pin enters the hole on the shutter, it locks the shutter so that the shutter does not disconnect when the film tray is removed.
FM-DL 100 Service Manual
MD-18
MD-19 3.1.5
Tray Detection/Tray Lock
Film tray detection is performed by the tray detection switch (SA2). When a film tray is inserted, SA2 turns OFF, thereby detecting the film tray presence. SA2 also serves as an interlock function, which cuts off the +24V power of the film removing motor (MB1) and removal unit conveyance motor (MB2) when tray is opening. Tray lock is released by SOLA11. By the tray open operation via the operation panel, SOLA1 turns ON and the tray lock is released.
020-201-01(1)E
FM-DL 100 Service Manual
MD-19
MD-20 3.2
Removal Unit
3.2.1
Suction Cup Arm Home Position
In the standby state, the suction cup arm is positioned at the suction cup arm home position. The suction cup arm home position is the position at which the suction cup arm HP detection sensor (SB1) switches from ON to OFF. At this time, the removal conveyance roller (upper) is not touching the removal unit conveyance roller (lower).
3.2.2
Film Suction
The film removing motor (MB1) rotates at high speed in the reverse direction (CCW) by the removal enable signal, and the suction cup arm starts moving. The suction cup arm curves according to the groove on the removal unit frame and passes the upper dead-point.
When the removal unit conveyance roller (upper) reaches the film surface turning ON the film surface detection sensor (SB2), MB1 switches to low speed rotation.
020-201-01(1)E
FM-DL 100 Service Manual
MD-20
MD-21 After MB1 switches to low speed rotation, it continues to rotate in the reverse direction until SB2 goes OFF. At this time, the suction cup arm pushes the bellows in, and generates negative pressure so that the film is suctioned to the suction cup.
3.2.4
Film Release
After flapping operations complete, MB1 rotates in the normal direction, and moves the film to the removal conveyance roller (lower). If SB1 turns ON while it is moving, MB1 switches to low speed, and continues rotating in the normal direction for the specified number of pulses.
3.2.3
Film Flapping Operations
With the suction cup suctioning the film, MB1 rotates in the normal direction for the specified pulse at low speed, the suction cup arm rises and stops once. From this position, MB1 switches to middle speed, and performs flapping operations which repeat rising/lowering of suction cup arm five times. Flapping operations supply air to the trailing edge of the film by moving the leading edge up and down, to prevent improper conveyance due to adherence of the trailing edges of the films. In addition, the films stuck together due to static are separated while they are moving after fanning operations by fanning the lead edge of the film with the claw provided on the film loading unit.
020-201-01(1)E
After the film reaches the removal conveyance roller (lower), the bellows is pushed in even further, which pushes the air inside out. The film separates from the suction cup. Upon release of film from the suction cup, the removal unit conveyance roller (upper) falls by its own weight, and the film is gripped by the removal unit conveyance roller (upper) and removal unit conveyance roller (lower).
FM-DL 100 Service Manual
MD-21
MD-22 3.2.5
Removal Conveyance
After film separation, the removal unit conveyance motor (MB2) rotates, conveying the film until it stops at the conveyer unit entrance sensor (SD1). At this time, if SD1 does not turn ON within the specified time, the film is detected as having been dropped or film jam occured, and an error code is displayed. When the trailing edge of the preceding film passes the film leading edge detection sensor (SE1), film conveyance resumes.
3.2.6
Returning to Home Position
When SD1 detects the leading edge of the film via the conveyance operation, MB1 rotates in the normal and reverse direction, returning the suction cup arm to the home position, and waits for the next removal enable signal.
020-201-01(1)E
FM-DL 100 Service Manual
MD-22
MD-23 3.3
Conveyor Unit
3.3.1
Conveyance
Upon receiving the conveyance start signal, conveyance into the conveyor unit starts. The film conveyance motor (MD1) and removal unit conveyance motors (MB2) rotates to feed the film until its leading edge is detected by the conveyor unit exit sensor (SD2).
3.3.2
Striking against Stopper
Upon the start of conveyance, the stopper solenoid (SOLD1) turns ON and raises the stopper located at the conveyor unit exit. The stopper release detection sensor (SD3) detects whether the stopper is raised or lowered.
This equipment does not have a sensor for detecting cleaning roller. Therefore in the event users forget to reinstall back the cleaning roller after cleaning, film will not be conveyed to the conveyor, resulting in film jamming at the removal unit.
020-201-01(1)E
The film that has been temporarily at rest after being detected at SD2 is conveyed at low speed until it strikes against the stopper. Because the conveyance by the motor is still continued, the film gets arched to correct skew with respect to the conveyance direction.
FM-DL 100 Service Manual
MD-23
MD-24 3.3.3
Gripping by Conveyor Unit Exit Roller
When the predetermined time has passed since the film struck the stopper, MD1 and MB2 stop. Then, the conveyor unit exit roller gripping release motor (MD2) rotates in the reverse direction (CCW), allowing the conveyor unit exit roller to grip the film. The grip roller position detection sensor (SD4) detects whether the conveyor unit exit roller is in the gripped or released state. When the film is completely gripped, SOLD1 turns OFF and the stopper is lowered.
020-201-01(1)E
3.3.4
Film Edge Sensor
Film edge sensor (SD5) is provided in the conveyor unit exit to optimize the start position of main scanning/writing (the number of pixels to be skipped). When the film passes the conveyor unit exit, the edge sensor arm of the film edge sensor assembly provided on the front side of the conveyor unit is pushed, thereby allowing the sector gear concentric to the edge sensor arm to rotate the encoder plate. The film edge sensor (SD5) measures the distance from the reference position to the film edge by counting the number of slits on this rotating encoder plate.
FM-DL 100 Service Manual
MD-24
MD-25 3.3.5
Pre-recording Conveyance
After transfer of image data to the print buffer in the formatter, film conveyance to the sub-scanning unit is started (pre-recording conveyance). In pre-recording conveyance, MD1 is rotated in the reverse direction (CCW) at high speed for the specified number of pulses, and is switched to low speed in the reverse direction in synchronization with the sub-scanning conveyance roller to send the film to the sub-scanning unit. After conveying the film for the specified time, MD1 is rotated in the normal direction (CW) to disengage the conveyor gears in the rear of the conveyor unit to free the conveyor unit exit roller, thereby preventing . Thereafter, when image recording is started and SD2 goes OFF, the conveyor unit exit grip roller is released.
020-201-01(1)E
FM-DL 100 Service Manual
MD-25
MD-26 3.4
Sub-scanning Unit
3.4.1
Sub-scanning Conveyance
Upon film conveyance from the conveyer unit, the sub-scanning motor (ME1) rotates driving the sub-scanning conveyance roller via the flat belts (rear/front). When performing service, the sub-scanning motor shall be replaced as a set because it consists of the pulse motor and ME1 driver board. {MC:6.3_Sub-Scanning Motor (ME1)}
3.4.2
Recording Conveyance
When the leading edge of film is detected by the film leading edge detection sensor (SE1), image recording by means of the laser light from the scanner unit starts. After Image recording ends, and the film is conveyed for a distance according to the film length, ME1 stops. The drive speed of ME1 is corrected according to the temperature measured by the recording unit thermistor (THK1) near the sub-scanning unit.
020-201-01(1)E
FM-DL 100 Service Manual
MD-26
MD-27 3.5
Scanning Optics Unit
3.5.1
Scanner Unit
The scanning optics unit is composed of the LDD board (laser diode control board), LDA board(laser diode emission board), SYN board (start-point detection board) of the scanner unit, SED board of the sub-scanning unit (film leading edge detection sensor: SE1), polygon motor, LED board and PDD board of the density measurement section. The LDD board, LDA board, SYN board, and SED board are controlled by the PRN board, while the polygon motor and density measurement section are controlled by the SND board. These controls are synchronized with film conveyance to record images. The digital data sent from the MTH board is D/A converted in the PRN board, and sent to the LDD board as analog image signal.
3.5.2
Laser Exposure
Red laser of maximum power 52.8 to 64.9 mW/658 to 659 nm is radiated to the sixface polygon mirror from the laser diode mounted to the laser unit of the scanner unit. The laser light scanned in the main scanning direction via the polygon mirror is synchronized by detecting the scan start timing at the main scanning sync sensor of the SYN board.
l When Using 839Y100047
This equipment can be used 839Y100047 or 839Y0060 scanning optics unit.
l When Using 839Y0060
020-201-01(1)E
FM-DL 100 Service Manual
MD-27
MD-28 The laser light reflected from the polygon mirror passes through the scanning lens and is directed via the reflecting mirror to the surface of the film at the bottom of the scanning optics unit. The exposed film is conveyed to the heat development unit and is heat developed.
l When Using 839Y100047
3.5.3
Density Measurement Section
The density measurement section measures film density after development, and compiles density correction tables to correct image density. The film (17-steps pattern/24-steps pattern) printed via the density measurement menu on the operation panel is read for the light penetration amount when it passes between the light-emitting side of the LED board and light-sensing side of the PDD board of the film release unit to measure the density data.
l When Using 839Y0060
3.5.4
Temperature Correction
Film image density varies depending on the cooling temperature after heat development and the temperature of the equipment. For this reason, the temperature of the film cooling section and temperature near the sub-scanning unit are detected by the thermistor, and based on this temperature data, image data before D/A conversion are corrected.
020-201-01(1)E
FM-DL 100 Service Manual
MD-28
MD-29 3.6
Heat Development Unit
3.6.1
Heat Development
3.6.2
Provided in the heat development unit are two heat development rack assemblies: 1st rack and 2nd rack. Temperature control is performed by the temperature detection signal from the thermistors (THG) attached to the heat plate of each rack. In addition, thermal protectors (TPG) are attached to each heat plate as a protection against overheating.
The exposed image on the film conveyed from the sub-scanning unit is heat developed by passing through the heat plate and heat development roller of the heat development unit. The heat development unit conveyance motor (MG1) starts rotating (CW) upon the start of removal operation. There is no sensor for detecting the conveyance state of the film at the heat development unit, and it is determined as jam at the heat development unit when film does not reach the ejection unit entrance sensor (SJ1). The film that has undergone the heat development process is uncurled while being gradually cooled down by the film cooling section, and conveyed to the film release unit. After the last film is released, MG1 stops.
Temperature Control
ろ
This equipment performs heat development by changing the pulse width of the heater ON time according to the voltage value selected via the [Power Supply Voltage] of M-Utility. {MU:2.4 [1-3-6]_Power Supply Voltage}
When this equipment is idling, MG1 performs intermittent drive. (Drive time: 30 seconds, stop time: 30 seconds)
020-201-01(1)E
FM-DL 100 Service Manual
MD-29
MD-30 3.7
Film Release Unit
3.7.1
Film Discharge
The film that has undergone the heat development is conveyed to the film release unit and discharged outside the equipment. When the film release unit entrance sensor (SJ1) turns OFF after the trailing edge of film passes the film cooling section, the heat development unit conveyance motor (MG1) swithces to high speed (CW). When the film is discharged, MG1 stops concurrently upon expiry of the prescribed time from the passage of film trailing edge through SJ1 to the exit of film trailing edge from the equipment.
3.7.2
High Speed Discharge
When the trailing edge of film passes SJ1 and the following conditions are satisfied, MG1 switches to high speed normal rotation to allow the film to be discharged at high speed. Conditions
High speed shift
Normal film output (film cooling secShifted to high speed release upon SJ1-OFF tion temperature is low) Normal film output (film cooling secShifted to high speed release upon expiry of tion temperature is high) the prescribed time after SJ1-OFF Cleaning film output Density measurement film output
020-201-01(1)E
Not available
FM-DL 100 Service Manual
MD-30
MD-31 BLANK PAGE
020-201-01(1)E
FM-DL 100 Service Manual
MD-31
CONTROL SHEET
FM-DL 100 SERVICE MANUAL
Issue Date
Revision Number
11.25.2008 03.20.2009 04.20.2009 05.20.2009
00 00 01 01(1)
Reason
New release for UL (00 (1) Edition) (FM5451) New release (00 (2) Edition) (FM5501) Revised edition release (FM5532) New release for the field (FM5546)
TROUBLESHOOTING (MT)
020-201-01(1)E
FM-DL 100 Service Manual
Pages Affected
All pages All pages All pages All pages
MT-1
1. ERROR CODE TABLE LED Display
Error Code
Detailed Information
Component
Close the front cover.
1212
2-A-4
FLH
Close the cover.
Close the tray.
1225
2-A-1
FLH
285RU: IP TRAPPED INSIDE READER.
1227
2-A-1
FLH
Pull out the shutter.
The shutter is inserted (degenerated state). Or malfunction of the SA1 sensor or SA1 port of the SND board. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
02C0
2-A-1
FLH
Pull out the shutter.
Error Name
Significance
201
Front cover open
The front cover is open.
203
Tray open error
The tray was open in initialization and removal.
204
Tray shutter present error
The shutter was inserted in the tray Remove the shutter of the tray. in initialization and removal.
The shutter is inserted in the tray (degenerated state) at startup initialization by user operations. Or all trays cannot be used due to the corresponding error.
Probable Cause and Remedy
Error Message
205
Tray shutter present error at startup
206
Tray shutter uninserted Attempted to open the tray, but the error shutter was not inserted.
After inserting the shutter, open the tray.
1233
2-A-1
FLH
Insert the shutter and open the film tray.
207
Density measurement error
The automatically measured density value is incorrect.
Execute automatic density measurement again. If the error persists, contact your dealer.
1801
None
DEN
290RU: IP TRAPPED INSIDE READER.
208
QC failure
The measured density of the QC printed film is abnormal.
Execute QC output again. If the error persists, contact your dealer.
1802
None
DEN
291RU: IP TRAPPED INSIDE READER.
209
Laser lifespan notice
The laser lifespan is about one month.
Contact your dealer to replace the laser unit.
1803
FFFF
SCN
292RU: IP TRAPPED INSIDE READER.
020-201-01(1)E
FM-DL 100 Service Manual
MT-1
MT-2 LED Display
Error Name
Error Code
Detailed Information
Component
210
Laser lifespan warning
The laser lifespan has been exceeded.
Contact your dealer to replace the laser unit.
1804
FFFF
SCN
293RU: IP TRAPPED INSIDE READER.
Film size differences
The size of the film on which received images are printed and that of the film in the currently set tray are different.
Change to the tray loaded with 35x43 cm size film.
1811
None
MAIN
289RU: IP TRAPPED INSIDE READER.
Film size differences
The size of the film on which received images are printed and that of the film in the currently set tray are different.
Change to the tray loaded with 35x35 cm size film.
1812
None
MAIN
289RU: IP TRAPPED INSIDE READER.
Film size differences
The size of the film on which received images are printed and that of the film in the currently set tray are different.
Change to the tray loaded with 26x36 cm size film.
1813
None
MAIN
289RU: IP TRAPPED INSIDE READER.
Film size differences
The size of the film on which received images are printed and that of the film in the currently set tray are different.
Change to the tray loaded with 25x30 cm size film.
1814
None
MAIN
289RU: IP TRAPPED INSIDE READER.
215
Film size differences
The size of the film on which received images are printed and that of the film in the currently set tray are different.
Change to the tray loaded with 20x25 cm size film.
1815
None
MAIN
289RU: IP TRAPPED INSIDE READER.
219
Unregistered tray inserted
An unregistered tray has been inserted.
Changed to a registered tray.
1819
None
MAIN
289RU: IP TRAPPED INSIDE READER.
211
212
213
214
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-2
MT-3 LED Display
220
221
222
Error Name
Significance
Probable Cause and Remedy Film dropped during removal. Or malfunction of SD1 sensor or MB2 motor. Or mechanism error, malfunction of the SD1 port of the SND board, or malfunction of the MB2 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
Error Code
Detailed Information
Component
1291
2-A-1
FLH
A film jams in the removal unit.Please removing Film.
Error Message
Tray removal unit jam error
At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Retryover)
Tray removal unit jam error (Discharge remainder)
The remainder is not discharged normally from the removal unit. Or malfunction of the SD1 sensor, or MB2 motor. Or mechanism error, malfunction of the SD1 ports of the SND board, or malfunction of the MB2 Conveyed film to the conveyor unit controller. by discharge remainder, but did not 1. Check if film has dropped. detect SD1 CLOSE (film leading 2. Using PC-Utility, check sensors, motors, and edge detection). perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
12A9
2-A-1
FLH
A film jams in the removal unit.Please removing Film.
Conveyor unit jam error
Jam occurred during conveyance. Open the right cover, and remove the jammed film. Conveyed film to the conveyor unit, 1. Using PC-Utility, check sensors, motors, and but did not detect SD2 CLOSE (film perform mechanism adjustments. leading edge detection). SD2, MD1, MB2 (Currently retrying) 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2294
2-A-4
FLH
A film jams in the conveyor unit.Please removing Film.
020-201-01(1)E
FM-DL 100 Service Manual
MT-3
MT-4 LED Display
Error Name
Significance
Probable Cause and Remedy
Jam occurred during conveyance. Open the right cover, and remove the jammed film. Conveyed film to the conveyor unit, 1. Using PC-Utility, check sensors, motors, and but did not detect SD2 CLOSE (film perform mechanism adjustments. leading edge detection). SD2, MD1, MB2 (Retryover) 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board
223
Conveyor unit jam error
224
The remainder is not discharged normally from the conveyor unit. Or malfunction of the SD2 sensor, or MD1, MB2 motors. Or mechanism error, malfunction of the SD2 port Conveyed film to the conveyor unit of the SND board, or malfunction of the MD1, MB2 Conveyor unit jam by discharge remainder, but did not controller. error 1. Check if film has dropped. detect SD2 CLOSE (film leading (Discharge remainder) edge detection). 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
225
Sub-scanning unit jam error
020-201-01(1)E
Conveyed film to the sub-scanning unit, but did not detect SD2 OPEN (film trailing edge detection).
Jam occurred during recording conveyance. Open the upper front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SD2, MD1, ME1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
Error Code
Detailed Information
Component
1295
2-A-4
FLH
A film jams in the conveyor unit.Please removing Film.
12B1
2-A-4
FLH
A film jams in the conveyor unit.Please removing Film.
FLH
A film jams in the subscanning unit.Please removing Film.
1296
2-A-4
FM-DL 100 Service Manual
Error Message
MT-4
MT-5 LED Display
226
227
228
Error Name
Sub-scanning unit jam error
Significance
Probable Cause and Remedy
Jam occurred during recording conveyance. Open the upper front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and Conveyed film to the sub-scanning perform mechanism adjustments. unit, but did not detect SG1 CLOSE SG1, MD1, ME1 (film leading edge detection). 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
Conveyed film to the sub-scanning Sub-scanning unit jam unit by discharge remainder, but error did not detect SD2 OPEN (film (Discharge remainder) trailing edge detection).
The remainder is not discharged normally from the sub-scanning unit. Or malfunction of the SD2 sensor, or MD1, ME1 motors. Or mechanism error, malfunction of the SD2 port of the SND board, or malfunction of the MD1, ME1 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
Conveyed film to the sub-scanning Sub-scanning unit jam unit by discharge remainder, but error did not detect SG1 CLOSE (film (Discharge remainder) leading edge detection).
The remainder is not discharged normally from the sub-scanning unit. Or malfunction of the SG1 sensor, or MD1, ME1 motors. Or mechanism error, malfunction of the SG1 port of the SND board, or malfunction of the MD1, ME1 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
020-201-01(1)E
Error Code
1297
12B2
12B3
Detailed Information
2-A-4
2-A-4
2-A-4
Component
Error Message
FLH
A film jams in the subscanning unit.Please removing Film.
FLH
A film jams in the subscanning unit.Please removing Film.
FLH
A film jams in the subscanning unit.Please removing Film.
FM-DL 100 Service Manual
MT-5
MT-6 LED Display
Error Name
Significance
Probable Cause and Remedy
229
Jam occurred during heat development conveyance. Open the front cover, and remove the jammed film. Conveyed film to the heat 1. Using PC-Utility, check sensors, motors, and Heat development unit development unit, but did not detect perform mechanism adjustments. jam error SJ1 CLOSE (film leading edge SJ1, ME1, MG1 detection). 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
230
The remainder is not discharged normally from the heat development unit. Or malfunction of the SG1 sensor, or ME1, MG1 motors. Or mechanism error, malfunction of the SG1 port Conveyed film to the heat of the SND board, or malfunction of the ME1, Heat development unit development unit by discharge MG1 controller. jam error 1. Check if film has dropped. remainder, but did not detect SG1 (Discharge remainder) OPEN (film trailing edge detection). 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
231
The remainder is not discharged normally from the heat development unit. Or malfunction of the SJ1 sensor, or MG1 motor. Or mechanism error, malfunction of the SJ1 port of the SND board, or malfunction of the MG1 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
Conveyed film to the heat Heat development unit development unit by discharge jam error remainder, but did not detect (Discharge remainder) SJ1 CLOSE (film leading edge detection).
020-201-01(1)E
Error Code
1299
12B4
12B5
Detailed Information
2-A-4
2-A-4
2-A-4
Component
Error Message
FLH
A film jams in the heat development unit.Please removing Film.
FLH
A film jams in the heat development unit.Please removing Film.
FLH
A film jams in the heat development unit.Please removing Film.
FM-DL 100 Service Manual
MT-6
MT-7 LED Display
232
233
234
Error Name
Film release unit jam error
Film release unit jam error
Film release unit jam error
020-201-01(1)E
Error Code
Detailed Information
Component
Error Message
Conveyed film to the film release unit, but did not detect SJ1 OPEN (film trailing edge detection).
Jam occurred during film release conveyance. Open the front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SJ1, MG1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
12A0
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Conveyed film to the film release unit, but did not detect SJ2 CLOSE (film leading edge detection).
Jam occurred during film release conveyance. Open the front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SJ2, MG1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
12A1
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Conveyed film to the film release unit, but did not detect SJ2 OPEN (film trailing edge detection).
Jam occurred during film release conveyance. Open the front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SJ2, MG1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
12A2
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
MT-7
MT-8 LED Display
235
236
237
Error Code
Detailed Information
Component
Error Message
Conveyed film to the film release Film release unit jam unit by discharge remainder, but error did not detect SJ1 OPEN (film (Discharge remainder) trailing edge detection).
The remainder is not discharged normally from the film release unit. Or malfunction of the SJ1 sensor, or MG1 motor. Or mechanism error, malfunction of the SJ1 port of the SND board, or malfunction of the MG1 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
12B6
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Conveyed film to the film release Film release unit jam unit by discharge remainder, but error did not detect SJ2 CLOSE (film (Discharge remainder) leading edge detection).
The remainder is not discharged normally from the film release unit. Or malfunction of the SJ2 sensor, or MG1 motor. Or mechanism error, malfunction of the SJ2 port of the SND board, or malfunction of the MG1 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
12B7
2-A-4
FLH
310RU: IP TRAPPED INSIDE READER.
Conveyed film to the film release Film release unit jam unit by discharge remainder, but error did not detect SJ2 OPEN (film (Discharge remainder) trailing edge detection).
The remainder is not discharged normally from the film release unit. Or malfunction of the SJ2 sensor, or MG1 motor. Or mechanism error, malfunction of the SJ2 port of the SND board, or malfunction of the MG1 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
12B8
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Error Name
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
MT-8
MT-9 LED Display
238
239
240
241
Probable Cause and Remedy
Error Code
Detailed Information
Component
Error Message
Conveyed film to the film release unit, but did not detect SJ1 OPEN (film trailing edge detection).
A jam occurred during discharge conveyance. Open the front cover and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SJ1, MG1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
22D6
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Conveyed film to the film release unit, but did not detect SJ2 CLOSE (film leading edge detection).
A jam occurred during discharge conveyance. Open the front cover and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SJ2, MG1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
22D7
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Film release unit exit jam error
Conveyed film to the film release unit, but did not detect SJ2 OPEN (film trailing edge detection).
A jam occurred during discharge conveyance. Open the front cover and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SJ2, MG1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
22D8
2-A-4
FLH
A film jams in the film release unit.Please removing Film.
Conveyor unit jam error
Although film was conveyed to the recording unit, failed to detect SD2 CLOSE (film leading edge detection). (Currently retrying) Error occurred again due to motor stop. (Maybe already stopped)
Jam occurred during front conveyance. Open the right covers and remove the film. 1. Using the PC-Utility, perform sensor check, motor check, and mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace SND board.
22E0
2-A-4
FLH
A film jams in the conveyor unit.Please removing Film.
Error Name
Film release unit entrance jam error
Film release unit exit jam error
020-201-01(1)E
Significance
FM-DL 100 Service Manual
MT-9
MT-10 LED Display
242
Error Name
Conveyor unit jam error
020-201-01(1)E
Significance Although film was conveyed to the recording unit, failed to detect SD2 CLOSE (film leading edge detection). (Retry-over) Error occurred again due to motor stop. (Maybe already stopped)
Probable Cause and Remedy Jam occurred during front conveyance. Open the right (upper and lower) covers and remove the film. 1. Using the PC-Utility, perform sensor check, motor check, and mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace SND board.
Error Code
Detailed Information
Component
12E1
2-A-4
FLH
FM-DL 100 Service Manual
Error Message
A film jams in the conveyor unit.Please removing Film.
MT-10
MT-11 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
Semaphore table initialization error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0001
StartUp
Contact the Fujifilm service personnel.
251
Message ID acquisition error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0002
StartUp
Contact the Fujifilm service personnel.
252
SND connection board disconnected
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0003
StartUp
Contact the Fujifilm service personnel.
253
Driver error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0004
StartUp
Contact the Fujifilm service personnel.
254
Folder generation error from RAMDISK
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0005
StartUp
Contact the Fujifilm service personnel.
File copy error to RAMDISK
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0006
StartUp
Contact the Fujifilm service personnel.
ISC thread start error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0007
StartUp
Contact the Fujifilm service personnel.
DBG thread start error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0008
StartUp
Contact the Fujifilm service personnel.
258
MFC thread start error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0009
StartUp
Contact the Fujifilm service personnel.
259
Image processing memory initialization error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
000A
StartUp
Contact the Fujifilm service personnel.
250
255 256 257
020-201-01(1)E
FM-DL 100 Service Manual
MT-11
MT-12 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
PNL thread error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
000B
StartUp
Contact the Fujifilm service personnel.
7-segment LED display error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
000C
StartUp
Contact the Fujifilm service personnel.
Message error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
000D
StartUp
Contact the Fujifilm service personnel.
Th2ONFLG deletion error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
200C
000E
StartUp
Contact the Fujifilm service personnel.
Unexpected message error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
000F
StartUp
Contact the Fujifilm service personnel.
Install processing error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0010
StartUp
Contact the Fujifilm service personnel.
266
Disc flash error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
200C
0011
StartUp
Contact the Fujifilm service personnel.
267
Occurred inconsistency in the file system.
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
000C
0012
StartUp
Contact the Fujifilm service personnel.
268
File open error during file open checking
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
200C
0013
StartUp
Contact the Fujifilm service personnel.
Disc unmount error
1. Install the software. 2. Check that the CF is set correctly. 3. Replace the CF.
None
200C
0014
StartUp
Contact the Fujifilm service personnel.
260 261 262 263 264 265
269
020-201-01(1)E
FM-DL 100 Service Manual
MT-12
MT-13 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
300
Failed in securing area for communication processing.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0001
Main
Contact the Fujifilm service personnel.
301
Mounted memory does not satisfy operating conditions of the system.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0002
Main
Contact the Fujifilm service personnel.
302
Invalid parameter was specified.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0003
Main
Contact the Fujifilm service personnel.
303
Failed in DICOM control execution start request.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0004
Main
Contact the Fujifilm service personnel.
304
Failed in communication end request to DICOM control.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0005
Main
Contact the Fujifilm service personnel.
305
Failed in calling GUI method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0006
Main
Contact the Fujifilm service personnel.
306
Failed in JOB completion communication processing.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0007
Main
Contact the Fujifilm service personnel.
307
Failed in calling the print request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0008
Main
Contact the Fujifilm service personnel.
308
Failed in image initializing request.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0009
Main
Contact the Fujifilm service personnel.
309
Failed in calling image processing request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
000A
Main
Contact the Fujifilm service personnel.
310
Failed in re-reading instruction of density correction table.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
000B
Main
Contact the Fujifilm service personnel.
311
Failed in calling JOB generation request (SMPTE/execution) method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
000C
Main
Contact the Fujifilm service personnel.
312
Failed in calling JOB generation request (scanner diagnosis) method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
000D
Main
Contact the Fujifilm service personnel.
313
Failed in calling JOB generation request (flat pattern) method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008 8000E
Main
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-13
020-201-01(1)E
MT-14 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
314
Failed in calling JOB generation request (cleaning) method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
000F
Main
Contact the Fujifilm service personnel.
315
Failed in calling JOB priority order change completion method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0010
Main
Contact the Fujifilm service personnel.
316
Failed in initializing output control unit.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0011
Main
Contact the Fujifilm service personnel.
317
Failed in calling utility request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0012
Main
Contact the Fujifilm service personnel.
318
Failed in calling energy-saving instruction method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0013
Main
Contact the Fujifilm service personnel.
319
Failed in calling print request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0014
Main
Contact the Fujifilm service personnel.
320
Failed in calling transfer request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0015
Main
Contact the Fujifilm service personnel.
321
Failed in calling output control end instruction method
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0016
Main
Contact the Fujifilm service personnel.
322
Failed in calling removal permission Re-install the software, replace the CD (remake the notification method. CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0017
Main
Contact the Fujifilm service personnel.
323
Failed in calling end request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0018
Main
Contact the Fujifilm service personnel.
324
Failed in calling PC-Utility method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0019
Main
Contact the Fujifilm service personnel.
325
Failed in calling image processing completion setting request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
001A
Main
Contact the Fujifilm service personnel.
326
Failed in calling removal process JOB acquisition request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
001B
Main
Contact the Fujifilm service personnel.
327
Failed in calling image processing JOB acquisition request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
001C
Main
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-14
020-201-01(1)E
MT-15 LED Display
Significance
Remedy
Error Code
Detailed Component Code
328
Failed in calling RAW data transfer JOB acquisition request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
001D
Main
Contact the Fujifilm service personnel.
329
Failed in calling tray information renewal notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
001E
Main
Contact the Fujifilm service personnel.
330
Failed in calling output processing completion notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
001F
Main
Contact the Fujifilm service personnel.
331
Failed in spooler control execution start request.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0020
Main
Contact the Fujifilm service personnel.
332
Failed in spooler control transfer completion notification.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0021
Main
Contact the Fujifilm service personnel.
333
Failed in calling JOB spool request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0022
Main
Contact the Fujifilm service personnel.
334
Failed in calling unprocessed JOB recovery request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0023
Main
Contact the Fujifilm service personnel.
335
Failed in calling JOB priority order change request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0024
Main
Contact the Fujifilm service personnel.
336
Failed in calling deletion request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0025
Main
Contact the Fujifilm service personnel.
337
Failed in calling initialization method Re-install the software, replace the CD (remake the of output control. CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0026
Main
Contact the Fujifilm service personnel.
338
Failed in calling Queue deletion request results notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0027
Main
Contact the Fujifilm service personnel.
339
Failed in calling JOB start notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0028
Main
Contact the Fujifilm service personnel.
340
Failed in calling preprint response notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0029
Main
Contact the Fujifilm service personnel.
341
Failed in calling printer information request response method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
002A
Main
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-15
020-201-01(1)E
Detailed Information
Error Message
MT-16 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
342
Failed in calling image reception completion notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
002B
Main
Contact the Fujifilm service personnel.
343
Failed in calling system information printing method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
002C
Main
Contact the Fujifilm service personnel.
344
Request in unexpected mode.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
002D
Main
Contact the Fujifilm service personnel.
345
Failed in calling uniformity table rereading method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
002E
Main
Contact the Fujifilm service personnel.
346
Failed in calling printer image correction mode setting method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
002F
Main
Contact the Fujifilm service personnel.
347
Failed in calling tray state change notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0030
Main
Contact the Fujifilm service personnel.
348
Failed in calling delete all JOB request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0031
Main
Contact the Fujifilm service personnel.
355
Failed in reprint verification request.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0038
Main
Contact the Fujifilm service personnel.
356
Failed in reprint spool request.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0039
Main
Contact the Fujifilm service personnel.
357
Failed in calling QC test pattern output method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
003A
Main
Contact the Fujifilm service personnel.
358
Failed in calling printer state change Re-install the software, replace the CD (remake the notification method. CF), repalce CPU/memory board.
Place of occurrence in source code
0008
003B
Main
Contact the Fujifilm service personnel.
369
Failed in calling system information acquisition method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0046
Main
Contact the Fujifilm service personnel.
370
Failed in copying file.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0047
Main
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-16
020-201-01(1)E
MT-17 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
371
Failed in loading file.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0048
Main
Contact the Fujifilm service personnel.
372
Failed in calling resistance correction reloading method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0049
Main
Contact the Fujifilm service personnel.
373
Failed in calling main scanning image position adjustment parameter table reloading method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
004A
Main
Contact the Fujifilm service personnel.
374
Failed in calling resistance correction reloading method
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
004B
Main
Contact the Fujifilm service personnel.
375
Failed in calling setting method of the number of films remaining in tray.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
004C
Main
Contact the Fujifilm service personnel.
376
Failed in loading setting file of the energy-saving.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
004D
Main
Contact the Fujifilm service personnel.
377
Failed in calling direction method of the energy-saving.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
004E
Main
Contact the Fujifilm service personnel.
378
Failed in calling transferring request Re-install the software, replace the CD (remake the method of the energy-saving. CF), repalce CPU/memory board.
Place of occurrence in source code
0008
004F
Main
Contact the Fujifilm service personnel.
379
Failed in calling recovering request method of the energy-saving.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0050
Main
Contact the Fujifilm service personnel.
380
Failed in calling control notification method of the status lamp.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0051
Main
Contact the Fujifilm service personnel.
383
Failed in renewing number of the accumulated used films.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0054
Main
Contact the Fujifilm service personnel.
384
Failed in calling power off request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0055
Main
Contact the Fujifilm service personnel.
385
Failed in copying installation data.
Recheck the software to be installed and replace the CF.
Place of occurrence in source code
0008
0056
Main
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-17
020-201-01(1)E
MT-18 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
386
Failed in creating the version up direction file.
Recheck the software to be installed and replace the CF.
Place of occurrence in source code
0008
0057
Main
Contact the Fujifilm service personnel.
387
Failed in creating the full installation Recheck the software to be installed and replace direction file. the CF.
Place of occurrence in source code
0008
0058
Main
Contact the Fujifilm service personnel.
388
Failed in deleting log files.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0059
Main
Contact the Fujifilm service personnel.
389
Failed in creating normal completed Re-install the software, replace the CD (remake the flag file. CF), repalce CPU/memory board.
Place of occurrence in source code
0008
005A
Main
Contact the Fujifilm service personnel.
390
Failed in starting up the Web task.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
005B
Main
Contact the Fujifilm service personnel.
391
Notified unknown state.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
005C
Main
Contact the Fujifilm service personnel.
392
Occurred inconsistency in the file system.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
005D
Main
Contact the Fujifilm service personnel.
393
Did not end normally the last time.
Reboot the system and observe conditions.
Place of occurrence in source code
0008
005E
Main
Contact the Fujifilm service personnel.
394
Failed in deleting pas log.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
005F
Main
Contact the Fujifilm service personnel.
395
Failed in acquiring log acquisition mode.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0060
Main
Contact the Fujifilm service personnel.
396
Failed in creating initialization skip flag file.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0061
Main
Contact the Fujifilm service personnel.
397
Failed in calling display information update notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0062
Main
Contact the Fujifilm service personnel.
398
Failed in calling PNL/ART notification method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0063
Main
Contact the Fujifilm service personnel.
399
Failed in calling file transfer request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0064
Main
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-18
020-201-01(1)E
MT-19 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
400
Failed in calling equipment termination notification request method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0065
Main
Contact the Fujifilm service personnel.
401
Failed in calling termination response method.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0066
Main
Contact the Fujifilm service personnel.
402
Print stop notification method calling Re-install the software, replace the CD (remake the error CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0067
Main
Contact the Fujifilm service personnel.
403
Options.txt read error
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0068
Main
Contact the Fujifilm service personnel.
404
Tray open request method calling error
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0069
Main
Contact the Fujifilm service personnel.
405
Tray open response method calling error
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
006A
Main
Contact the Fujifilm service personnel.
406
Alert open response method calling error
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
006B
Main
Contact the Fujifilm service personnel.
407
JOB in time request method calling error
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
006C
Main
Contact the Fujifilm service personnel.
408
Tray constant monitoring start instruction method calling error
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
006D
Main
Contact the Fujifilm service personnel.
409
Failed in bc_sbc.txt file reading.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
006E
Main
Contact the Fujifilm service personnel.
410
Failed in bc_sbc/txt file reading.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
006F
Main
Contact the Fujifilm service personnel.
411
Failed in film_information.txt file reading.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0008
0070
Main
Contact the Fujifilm service personnel.
420
Failed in starting DICOM main thread.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
None
0001
0001
DICOM
Contact the Fujifilm service personnel.
421
Invalid Dicom.dat contents
Save equipment individual data (requires Dicom.dat analysis).
Tag number with error
0001
0002
DICOM
Contact the Fujifilm service personnel.
020-201-01(1)E
FM-DL 100 Service Manual
MT-19
MT-20 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
Failed in starting DICOM communication main thread.
Save equipment individual data (requires Netinf.prm Port number analysis).
0001
0003
DICOM
Contact the Fujifilm service personnel.
Invalid Netinf.prm contents
1:No file Save equipment individual data (requires Netinf.prm 2:Non existing keyword analysis). 3:Non existing value
0001
0004
DICOM
Contact the Fujifilm service personnel.
424
Invalid UserImageNum.txt
Save equipment individual data (requires UserImageNum.txt).
1:No file 2:Non existing keyword 3:Non existing value
0001
0005
DICOM
Contact the Fujifilm service personnel.
425
Insufficient virtual memory
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
None
0001
FFFF
DICOM
Contact the Fujifilm service personnel.
430
Failed in creating thread. (Internal error)
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0001
Spooler
Contact the Fujifilm service personnel.
431
Failed in sending messages. (Internal error)
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0002
Spooler
Contact the Fujifilm service personnel.
432
Failed in securing memory. (Internal Re-install the software, replace the CD (remake the error) CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0003
Spooler
Contact the Fujifilm service personnel.
433
Failed in creating Print Job objects in recovering unprocessed JOBs.
Acquire error job information ( requires xxx.job/xxx. flm analysis).
Place of occurrence in source code
0002
0004
Spooler
Contact the Fujifilm service personnel.
434
Failed in reading PrintJob files.
Acquire error job information ( requires xxx.job/xxx. flm analysis).
Place of occurrence in source code
0002
0005
Spooler
Contact the Fujifilm service personnel.
435
Failed in acquiring PrintJob and FILM object data.
Acquire error job information ( requires xxx.job/xxx. flm analysis).
Place of occurrence in source code
0002
0007
Spooler
Contact the Fujifilm service personnel.
436
Failed in registering spooler queue.
Acquire error job information ( requires xxx.job/xxx. flm analysis).
Place of occurrence in source code
0002
0008
Spooler
Contact the Fujifilm service personnel.
437
Invalid film object, or insufficient data
Acquire error job information ( requires xxx.job/xxx. flm analysis).
Place of occurrence in source code
0002
0009
Spooler
Contact the Fujifilm service personnel.
438
Invalid status
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code, status
0002
000B
Spooler
Contact the Fujifilm service personnel.
422 423
020-201-01(1)E
FM-DL 100 Service Manual
MT-20
MT-21 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
439
Failed in accessing PrintJob.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
000C
Spooler
Contact the Fujifilm service personnel.
440
Specified Film number is invalid.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
000D
Spooler
Contact the Fujifilm service personnel.
441
Could not find Print Job deleted when requesting queue deletion.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
000E
Spooler
Contact the Fujifilm service personnel.
442
Specified change priority level is invalid.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0010
Spooler
Contact the Fujifilm service personnel.
443
Failed in setting PrintJob and FILM object data.
Acquire error job information ( requires xxx.job/xxx. flm analysis).
Place of occurrence in source code
0002
0011
Spooler
Contact the Fujifilm service personnel.
444
Failed in opening and creating files.
Save equipment individual data (requires log analysis).
Place of occurrence in source code, file name
2002
0012
Spooler
Contact the Fujifilm service personnel.
445
Requested print ID is illegal.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0013
Spooler
Contact the Fujifilm service personnel.
446
Failed in moving file.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0014
Spooler
Contact the Fujifilm service personnel.
447
Unexpected case occurred.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0002
0015
Spooler
Contact the Fujifilm service personnel.
450
Error occurred due to system call.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0003
0001
ImgPrc
Contact the Fujifilm service personnel.
451
Failed in acquiring memory.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0003
0002
ImgPrc
Contact the Fujifilm service personnel.
452
Failed in creating image processing objects.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0003
0003
ImgPrc
Contact the Fujifilm service personnel.
453
Data to be acquired was not found Save equipment individual data (requires imginf. Place of occurrence in in PrintJOB, FILM object, nor image prm analysis), acquire error job information (requires source code processing parameter. xxx.job/xxx.flm).
2003
0004
ImgPrc
Contact the Fujifilm service personnel.
020-201-01(1)E
FM-DL 100 Service Manual
MT-21
MT-22 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
454
Failed in opening and creating files.
Save equipment individual data (requires imginf. Place of occurrence in prm analysis), acquire error job information (requires source code, file name xxx.job/xxx.flm).
455
Execution of image processing resulted in error.
Save equipment individual data (requires imginf. Place of occurrence in prm analysis), acquire error job information (requires source code xxx.job/xxx.flm).
2003
0006
ImgPrc
Contact the Fujifilm service personnel.
456
As the leading edge margin parameter is outside the range, use the default value.
Equipment individual data save (TOP_MARGIN.txt) analysis is required.
2003
0007
ImgPrc
Contact the Fujifilm service personnel.
457
Re-executed format calculation without annotation information
Save equipment individual data (requires imginf. Place of occurrence in prm analysis), acquire error job information (requires source code xxx.job/xxx.flm).
2003
0008
ImgPrc
Contact the Fujifilm service personnel.
460
Failed in starting output main thread.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
None
0004
1EB1
Output
Contact the Fujifilm service personnel.
461
Level 0 error occurred in formatter.
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
None
0004
1F7C
Output
Contact the Fujifilm service personnel.
462
Density correction calculation results are abnormal.
Save equipment individual data (requires log analysis), reboot system, and observe conditions.
None
0004
1F84
Output
Contact the Fujifilm service personnel.
463
Unable to continue operations due to internal error.
Save equipment individual data (requires log analysis), reboot system, and observe conditions.
Detailed information
0004
1F85
Output
Contact the Fujifilm service personnel.
470
Failed in creating thread (internal error).
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0007
0001
JobMake
Contact the Fujifilm service personnel.
471
Failed in sending message (internal error).
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code
0007
0002
JobMake
Contact the Fujifilm service personnel.
472
Failed in securing memory (internal error).
Re-install the software, replace the CD (remake the CF), repalce CPU/memory board.
Place of occurrence in source code, request size
0007
0003
JobMake
Contact the Fujifilm service personnel.
473
Failed in opening and creating files.
Save equipment individual data (requires log analysis), reboot system, and observe conditions.
Place of occurrence in source code, file name
0007
000A
JobMake
Contact the Fujifilm service personnel.
474
Invalid status
Save equipment individual data (requires log analysis), reboot system, and observe conditions.
Place of occurrence in source code, status
0007
000B
JobMake
Contact the Fujifilm service personnel.
020-201-01(1)E
Type, outside range value
2003
0005
ImgPrc
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-22
MT-23 LED Display
Significance
Remedy
Detailed Information
Error Code
Detailed Component Code
Error Message
Failed in FTP data transfer.
Check LAN cable and HUB connection, reboot the equipment, and observe conditions.
Name of file which failed transfer
200A
0001
PCUTL
Contact the Fujifilm service personnel.
481
FTP port does not open.
Check LAN cable and HUB connection, check the path and user of the FTP directory of the PC for servicing, and observe conditions.
None
200A
0002
PCUTL
Contact the Fujifilm service personnel.
482
Searched for corresponding file but did not exist.
Reinstall or add the corresponding file again.
Name of file which failed transfer
200A
0003
PCUTL
Contact the Fujifilm service personnel.
483
Failed in FTP data transfer.
Check LAN cable and HUB connection, reboot the equipment, and observe conditions.
Name of file which failed transfer
200D
0001
Satellite
Contact the Fujifilm service personnel.
484
FTP port does not open.
Check LAN cable and HUB connection, check the path and user of the FTP directory of the PC for servicing, and observe conditions.
None
200D
0002
Satellite
Contact the Fujifilm service personnel.
485
Searched for corresponding file but did not exist.
Reinstall or add the corresponding file again.
Name of file which failed transfer
200D
0003
Satellite
Contact the Fujifilm service personnel.
486
Failed in FTP data transfer.
Check LAN cable and HUB connection, reboot the equipment, and observe conditions.
Name of file which failed transfer
200B
0001
Installer
Contact the Fujifilm service personnel.
487
FTP port does not open.
Check LAN cable and HUB connection, check the path and user of the FTP directory of the PC for servicing, and observe conditions.
None
200B
0002
Installer
Contact the Fujifilm service personnel.
488
Searched for corresponding file but did not exist.
Reinstall or add the corresponding file again.
Name of file which failed transfer
200B
0003
Installer
Contact the Fujifilm service personnel.
480
020-201-01(1)E
FM-DL 100 Service Manual
MT-23
MT-24 LED Display
Error Code
Detailed Information
Component
FLH-SS start timeout
Incorrect software installation error, malfunction of No response from FL-SS that it has the CPU board or CF. completed start even after a certain 1. Re-install the software. period of time. 2. Replace the CF. 3. Replace the CPU board.
0332
FFFF
MFC
Contact the Fujifilm service personnel.
SCN-SS start timeout
No response from SCN-SS that it has completed start even after a certain period of time.
Incorrect software installation error, malfunction of the CPU board or CF. 1. Re-install the software. 2. Replace the CF. 3. Replace the CPU board.
0335
FFFF
MFC
Contact the Fujifilm service personnel.
No response from DEV-SS that it has completed start even after a certain period of time.
Incorrect software installation error, malfunction of the CPU board or CF. 1. Re-install the software. 2. Replace the CF. 3. Replace the CPU board.
0339
FFFF
MFC
Contact the Fujifilm service personnel.
Failed in reading the heat development control parameter file when the system was started up.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF. 3. Replace the CPU board.
0901
9-D
DEV
Contact the Fujifilm service personnel.
611
Failed in TMS driver (temperature TMS driver setup error measurement task) setup when system was started up.
Incorrect software installation error, malfunction of the CF or CAN communication error. 1. Re-install the software. 2. Replace the CF. 3. Replace the CAN cable.
0902
9-F
DEV
Contact the Fujifilm service personnel.
612
Heat development calculation parameter file reading error
Failed in reading the heat development control parameter file when the system was started up.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0903
9-D
DEV
Contact the Fujifilm service personnel.
613
Temperature conversion table file reading error
Failed in reading the temperature conversion table file when the system was started up.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0904
9-D
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-24
600
601
602
610
Error Name
DEV-SS start timeout
Heat development control parameter file reading error
020-201-01(1)E
Significance
Probable Cause and Remedy
Error Message
MT-25 LED Display
614
615
Probable Cause and Remedy
Error Code
Detailed Information
Component
Plate setup error
Failed in starting the plate control task when the system was started up.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0905
9-E
DEV
Contact the Fujifilm service personnel.
Fan setup error
Failed in starting the fan control task when the system was started up.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0906
9-E
DEV
Contact the Fujifilm service personnel.
0907
None
DEV
Contact the Fujifilm service personnel.
Error Name
Significance
Error Message
616
Power voltage setting file reading error
Failed in power voltage setting file reading when starting the system.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
617
Sensitivity correction (SBC) file reading error
Failed in sensitivity correction (SBC) file reading when starting the system.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0908
None
DEV
Contact the Fujifilm service personnel.
618
Sensitivity correction (KBC) file reading error
Failed in sensitivity correction (KBC) file reading when starting the system.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0909
None
DEV
Contact the Fujifilm service personnel.
Equipment individual data file reading error
Failed in equipment individual data file reading when starting the system.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0910
None
DEV
Contact the Fujifilm service personnel.
Detected that the current temperature of a heater dropped below -20°C for three times continuously (detection interval: 600 ms), and deter
Disconnection of the I/F cable between the SND board and thermistor, or malfunction of the thermistor or thermistor port of the SND board, or disconnection of the CAN cable. 1. Check that the thermistor connector, I/F cable to the thermistor, and connector of the SND board are set correctly. 2. Replace the thermistor. 3. Replace the SND board. 4. Replace the cable between the thermistor and SND board. 5. Replace the CAN cable.
0911
9-B
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-25
619
620
Plate thermistor disconnection error
020-201-01(1)E
MT-26 LED Display
621
Error Name
Initialization time timeout
Significance
Probable Cause and Remedy
The plate temperature is abnormal. Malfunction of the temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND board, reset of heater by the thermal protector, or malfunction of the heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND board are set correctly, and check that the thermal protector reset has been cleared. The temperature of all plates 2. Check the operations of each heater using the did not become the appropriate PC-Utility. Check the peripheral temperature of each temperature (within target heater with the hand. temperature ±1°C) even after the If hot, the heater is OK. specified time from the start of The thermistor/CAN/SND board may be faulty. initialization. Proceed to step 5. If not hot, the heater/CAN/SND board may be Note: faulty. Proceed to step 4. 1. Generally, as the low 3. Check the operations of the heat development temperature error (2911) and unit fan using the PC-Utility. heater disconnection error The FAN is OK if operations are normal. (0961), etc. occur before this The film cooling section and recording section error, the rate of occurrence of thermistors/CAN/SND board may be faulty. this error is low. Proceed to step 5. 2. The target temperature (approx. If operations are abnormal, the connector or 90°C to 130°C) varies according fan is defective. to internal conditions. Replace the connector and heat development unit fan. <Specified time> 4. Replace the heater. 5. Replace the PRN board. 100 V model: 30 minutes 7. Replace the thermistor. 200 V model: 25 minutes 6. Replace the SND board. 8. Replace the cooling section thermistor. 9. Replace the I/F cable between the heater and SND board. 10. Replace the CAN cable.
Error Code
Detailed Information
Component
0920
9-F
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-26
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF. 020-201-01(1)E
MT-27 LED Display
622
Error Name
Overheat 2 error
Significance
Detected that the current temperature of a heater exceeded 138°C for three times continuously (detection interval: 600ms).
Probable Cause and Remedy The plate temperature is high. Malfunction of the CF, temperature detection thermistor, heat development unit fan, heater, or heater port. 1. Check if the CF is controlled properly according to the state LEDs, etc. (hang up, bus error, etc.). 2. Check that the heater connector, I/F cable to the heater, and connector of the SND board are set correctly. 3. Check the operations of the heat development unit fan using the PC-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND board may be faulty. Proceed to step 4. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 4. Check the operations of each heater using the PC-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND board may be faulty. Proceed to step 7. If hot, the heater/CF/SND board may be faulty. Proceed to step 5. 5. Replace the heater. 6. Replace the CF. 7. Replace the thermistor. 8. Replace the SND board. 9. Replace the recording section thermistor. 10. Replace the I/F cable between the heater and SND board.
Error Code
Detailed Information
Component
0951
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-27
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-28 LED Display
623
Error Name
Heater disconnection error
Significance
Probable Cause and Remedy
The plate temperature is low. Disconnection of the heater, malfunction of the temperature detection thermistor, disconnection of the heater or I/F cables between the heater and SND board, reset of heater by the thermal protector, or malfunction of the heater port. 1. Check that the heater connector, I/F cable to The temperature of a heater the heater, and connector of the SND board remained lower than the target are set correctly, and check that the thermal temperature even after the specified protector reset has been cleared. time from the start of temperature 2. Check the operations of each heater using the control (detection interval: 600ms, PC-Utility. measured 2000 times continuously) Check the peripheral temperature of each and did not become the appropriate heater with the hand. temperature. If hot, the heater is OK. The thermistor/CF/SND board may be faulty. Note: Proceed to step 4. 1. The target temperature (approx. If not hot, the heater/CF/SND board may be 90 °C to 130 °C) varies according faulty. Proceed to step 3. to internal conditions. 3. Replace the heater. 4. Replace the CF. <Specified time> 5. Replace the thermistor. 100 V model: 20 minutes 6. Replace the SND board. 200 V model: 15 minutes 7. Replace the I/F cable between the heater and SND board.
Error Code
Detailed Information
Component
0961
9-A
DEV
Contact the Fujifilm service personnel.
09A0
9-H
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-28
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
624
Heat development control parameter value error
020-201-01(1)E
Incorrect software installation error, malfunction of Abnormal heat development control the CF. parameter was detected when the 1. Re-install the software. system was started up. 2. Replace the CF.
MT-29 LED Display
625
Error Name
Cold start timeout error
Significance
Probable Cause and Remedy
The average rising temperature of the plate remained less than 10 °C even after 5 minutes from system start-up.
Abnormal rise in the plate temperature. Connector malfunction, temperature detection thermistor malfunction, disconnection of the I/F cable between heaters or between the heater and SND board, heater reset by the thermal protector, or malfunction of the heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND board are correctly set, and the thermal protector reset is cleared. 2. Check the operations of each heater using the PC-Utility. Check the peripheral temperature of the each heater with the hand. If hot, the heater is OK. The thermistor/CF/SND board may be faulty. Proceed to step 4. If not hot, the heater/CF/SND board may be faulty. Proceed to 3. 3. Replace the heater. 4. Replace the CF. 5. Replace the thermistor. 6. Replace the SND board. 7. Replace the I/F cable between the heater and SND board.
Note: Error which occurs when heater control fails due to electric malfunctions.
Error Code
Detailed Information
Component
09B0
9-F
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-29
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-30 LED Display
626
Error Name
Temperature measurement error
Significance
At system start, the initial measured value (average of four) of the temperature of a heater was outside the -15°C to 150°C range approximately 5 seconds after the setup of the TMS driver
Probable Cause and Remedy The plate temperature measurement is abnormal. Malfunction of plate temperature detection thermistor, disconnection of the I/F cable between the thermistor and SND board. 1. Check that the connectors of the thermistor and SND board are set properly. 2. Check the temperature of each thermistor using the PC-Utility. Check the temperature of each thermistor visually. Check if the temperature is a feasible value (about 0°C to 130°C). The thermistor/SND may be faulty. Proceed to step 3. 3. Replace the thermistor. 4. Replace the SND board. 5. Replace the I/F cable between the thermistor and SND board.
Error Code
Detailed Information
Component
2907
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-30
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-31 LED Display
627
Error Name
Low temperature error
Significance
The temperature of a heater remained lower than the target temperature even after the specified time from the start of temperature control (detection interval: 600ms, measured 1000 times continuously) and did not become the appropriate temperature. Note: 1. The target temperature (approx. 90°C to 130°C) varies according to internal conditions. <Specified time> 100 V model: 15 minutes 200 V model: 10 minutes
Probable Cause and Remedy The plate temperature is low. Disconnection of the heater, malfunction of the temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND board, reset of heater by the thermal protector, or malfunction of the heater port. 1. Check that the heater connector, I/F cable to the heater, and connectors of the SND board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the PC-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK. The thermistor/CF/SND board may be faulty. Proceed to step 4. If not hot, the heater/CF/SND board may be faulty. Proceed to step 3. 3. Replace the heater. 4. Replace the CF. 5. Replace the thermistor. 6. Replace the SND board. 7. Replace the I/F cable between the heater and SND.
Error Code
Detailed Information
Component
2911
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-31
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-32 LED Display
628
629
Error Name
Film cooling section thermistor disconnection error
Recording section thermistor disconnection error
020-201-01(1)E
Significance
Probable Cause and Remedy
Error Code
Detailed Information
Component
The film cooling section thermistor has disconnected (Detected temperature dropped below -20°C.).
Disconnection of the I/F cable between the SND board and thermistor, or malfunction of the thermistor or thermistor port of the SND board. 1. Check that the thermistor connector, I/F cable to the thermistor, and connector of the SND board are set correctly. 2. Replace the thermistor. 3. Replace the SND board. 4. Replace the cable between the thermistor and SND board.
2918
9-C
DEV
Contact the Fujifilm service personnel.
The recording section thermistor has disconnected (Detected temperature dropped below -20°C.).
Disconnection of the I/F cable between the SND board and thermistor, or malfunction of the thermistor or thermistor port of the SND board. 1. Check that the thermistor connector, I/F cable to the thermistor, and connector of the SND board are set correctly. 2. Replace the thermistor. 3. Replace the SND board. 4. Replace the cable between the thermistor and SND board.
2919
9-C
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-32
Error Message
MT-33 LED Display
630
Error Name
Temperature control abnormally low error
Significance
Probable Cause and Remedy
Disconnection of the heater, malfunction of the temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND board, reset of heater by the thermal protector, or malfunction of the heater port. 1. Check that the heater connector, I/F cable to the heater, and connectors of the SND board are set correctly, and check that the thermal During temperature control, the protector reset has been cleared. temperature of a heater dropped 2. Check the operations of each heater using the below the appropriate temperature PC-Utility. range (within target temperature Check the peripheral temperature of each ±1°C), and did not return to the heater with the hand. appropriate temperature even If hot, the heater is OK. after 5 minutes (detection interval The thermistor/CF/SND board may be faulty. 600ms, measured 500 times Proceed to step 4. continuously). If not hot, the heater/CF/SND board may be faulty. Proceed to step 3. Note: 3. Replace the heater. 1. The target temperature (approx. 4. Replace the CF. 90°C to 130°C) varies according 5. Replace the thermistor. to internal conditions. 6. Replace the SND board. 7. Replace the I/F cable between the heater and SND.
Error Code
Detailed Information
Component
2921
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-33
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-34 LED Display
Error Name
Significance
The temperature of all plates did not become the appropriate temperature (within target temperature ±1°C) even after 20 minutes from the start of initialization.
631
Temperature control timeout
Note: 1. Generally, as the temperature control abnormally low error (2921) and heater disconnection error (0961), etc. occur before this error, the rate of occurrence of this error is low. 2. The target temperature (approx. 90°C to 130°C) varies according to internal conditions.
Probable Cause and Remedy The plate temperature is abnormal. Disconnection of the plate temperature detection thermistor, disconnection of the heater or I/F cable between the heater and SND board, reset of heater by the thermal protector, or malfunction of the heater port. 1. Check that the heater connector, I/F cable to the heater, and connectors of the SND board are set correctly, and check that the thermal protector reset has been cleared. 2. Check the operations of each heater using the PC-Utility. Check the peripheral temperature of each heater with the hand. If hot, the heater is OK. The thermistor/CF/SND board may be faulty. Proceed to step 5. If not hot, the heater/CF/SND board may be faulty. Proceed to step 4. 3. Check the operations of the heat development unit fan using the PC-Utility. The FAN is OK if operations are normal. The film cooling section and recording section thermistor/CF/SND board may be faulty. Proceed to step 5. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 4. Replace the heater. 5. Replace the CF. 6. Replace the thermistor. 7. Replace the SND board. 8. Replace the film cooling section thermistor. 9. Replace the I/F cable between the heater and SND board.
Error Code
Detailed Information
Component
2930
9-F
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-34
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-35 LED Display
632
Error Name
Temperature abnormally high error
020-201-01(1)E
Significance
Probable Cause and Remedy
The plate temperature is high. Malfunction of the CF, heat development unit fan, temperature detection thermistor, heater, or heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND board are set correctly. 2. Check the operations of the heat development unit fan using the PC-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND board may be During temperature control, the faulty. Proceed to step 3. temperature of a heater exceeded If operations are abnormal, the connector or the appropriate temperature fan is defective. range (within target temperature Replace the connector and heat development ±1°C), and did not return to the unit fan. appropriate temperature even 3. Check the operations of each heater using the after 5 minutes (detection interval PC-Utility. 600ms, measured 500 times Check the peripheral temperature of each continuously). heater with the hand. If not hot, the heater is OK. Note: The thermistor/SND board may be faulty. 1. The target temperature (approx. Proceed to step 6. 90°C to 130°C) varies according If hot, the heater/CF/SND board may be faulty. to internal conditions. Proceed to step 4. 4. Replace the heater. 5. Replace the CF. 6. Replace the thermistor. 7. Replace the SND board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board. Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
Error Code
Detailed Information
Component
2931
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-35
Error Message
MT-36 LED Display
633
Error Name
Temperature control abnormally high 2 error
Significance
During temperature control, the temperature of a heater exceeded the appropriate temperature range (within target temperature ±1°C), and did not return to the appropriate temperature even after 10 minutes (detection interval 600ms, measured 1000 times continuously).
Probable Cause and Remedy The plate temperature is high. Malfunction of the CF, heat development unit fan, temperature detection thermistor, heater, or heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND board are set correctly. 2. Check the operations of the heat development unit fan using the PC-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND board may be faulty. Proceed to step 3. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 3. Check the operations of each heater using the PC-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND board may be faulty. Proceed to step 6. If hot, the heater/CF/SND board may be faulty. Proceed to step 4. 4. Replace the heater. 5. Replace the CF. 6. Replace the thermistor. 7. Replace the SND board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board.
Error Code
Detailed Information
Component
2932
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-36
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-37 LED Display
634
Error Name
Overheat 1 error
Significance
Probable Cause and Remedy
The plate temperature is high. Malfunction of the CF, heat development unit fan, temperature detection thermistor, heater, or heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND board are set correctly. 2. Check the operations of the heat development unit fan using the PC-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND board may be faulty. Proceed to step 3. The temperature of a heater If operations are abnormal, the connector or remained higher than the target fan is defective. temperature even after 5 minutes Replace the connector and heat development from the start of temperature unit fan. control (detection interval: 600ms, 3. Check the operations of each heater using the measured 500 times continuously) PC-Utility. and did not become the appropriate Check the peripheral temperature of each temperature. heater with the hand. If not hot, the heater is OK. Note: The thermistor/SND board may be faulty. 1. The target temperature (approx. Proceed to step 6. 90°C to 130°C) varies according If hot, the heater/CF/SND board may be faulty. to internal conditions. Proceed to step 4. 4. Replace the heater. 5. Replace the CF. 6. Replace the thermistor. 7. Replace the SND board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board.
Error Code
Detailed Information
Component
2941
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-37
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-38 LED Display
635
Error Name
Overheat 1-2 error
Significance
Probable Cause and Remedy
The temperature of a heater remained higher than the target temperature even after 10 minutes from the start of temperature control (detection interval: 600ms, measured 1000 times continuously) and did not become the appropriate temperature.
The plate temperature is high. Malfunction of the CF, heat development unit fan, temperature detection thermistor, heater, or heater port. 1. Check that the heater connector, I/F cable to the heater, and connector of the SND board are set correctly. 2. Check the operations of the heat development unit fan using the PC-Utility. The FAN is OK if operations are normal. The heater/thermistor/SND board may be faulty. Proceed to step 3. If operations are abnormal, the connector or fan is defective. Replace the connector and heat development unit fan. 3. Check the operations of each heater using the PC-Utility. Check the peripheral temperature of each heater with the hand. If not hot, the heater is OK. The thermistor/SND board may be faulty. Proceed to step 6. If hot, the heater/CF/SND board may be faulty. Proceed to step 4. 4. Replace the heater. 5. Replace the CF. 6. Replace the thermistor. 7. Replace the SND board. 8. Replace the recording section thermistor. 9. Replace the I/F cable between the heater SND board.
Note: 1. The target temperature (approx. 90°C to 130°C) varies according to internal conditions.
Error Code
Detailed Information
Component
2942
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-38
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-39 LED Display
636
Error Name
Temperature measurement noise (Level 2)
Significance
Difference between two continuous temperature measurements (detection interval: 600 ms) > 2°C
Probable Cause and Remedy The plate temperature measurement is abnormal. Malfunction of the plate temperature detection thermistor, disconnection of the I/F cable with the SND board. 1. Check that the connectors of the thermistor and SND board are set properly, and if the AD converter for temperature measurement is affected by unidentifiable noise. 2. Check the temperature of each thermistor using the PC-Utility. Check the temperature of each thermistor visually. Check that the measured value becomes the feasible value (about 0°C to 130°C) and if there is a difference of 2°C within one second. The thermistor/SND may be faulty. Proceed to step 3. 3. Replace the thermistor. 4. Replace the SND board. 5. Replace the I/F cable between the thermistor and SND board.
Error Code
Detailed Information
Component
2971
9-A
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-39
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
020-201-01(1)E
MT-40 LED Display
637
Error Name
Heat development control parameter value error
Significance
Probable Cause and Remedy
The target temperature is abnormal or the film compensation information parameter is abnormal, or malfunction of the barcode reader. 1. If the target temperature is abnormal, set the target temperature using the PC-Utility again. The target temperature (individual 2. If the film compensation information parameter data) or film compensation (SBC) is abnormal, enter the correct barcode. information value obtained from the 3. If the barcode reader has malfunctioned, barcode are abnormal. replace the barcode reader.
Error Code
Detailed Information
Component
29A0
9-H
DEV
Contact the Fujifilm service personnel.
2991
9-D
DEV
Contact the Fujifilm service personnel.
2992
None
DEV
Contact the Fujifilm service personnel.
09FD
Upper 2 bytes: Fixed Lower 2 bytes: Returned value from motor reset API.
DEV
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-40
Error Message
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF. Failed in creating data file when acquiring temperature data.
638
Temperature data writing error
639
Density drop prevention file writing error
640
CAN related error
020-201-01(1)E
Incorrect software installation error, malfunction of Note: the CF. As “Acquiring temperature data” is 1. Re-install the software. a function for design and evaluation 2. Replace the CF. (PC-Utility only), this error does not occur in actual user operations. Failed in creating density drop prevention file when initialization completed.
Automatic notification of temperature from SND board stopped.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
Board malfunction/CAN communication error 1. Check the CAN cable. 2. Replace the CPU board/SND board.
MT-41 LED Display
641
642
643
Error Code
Detailed Information
Component
Software logic error
Incorrect software installation error, malfunction of the CF. Failed in software control sequence 1. Re-install the software. 2. Replace the CF.
09FE
None
DEV
Contact the Fujifilm service personnel.
Software logic error
Incorrect software installation error, malfunction of the CF. Failed in software control sequence 1. Re-install the software. 2. Replace the CF.
29FE
None
DEV
Contact the Fujifilm service personnel.
09FF
Upper two bytes: Processing Lower two bytes: Return value from API
DEN
Contact the Fujifilm service personnel.
29FF
Upper two bytes: Processing Lower two bytes: Return value from API
DEN
Contact the Fujifilm service personnel.
Error Name
Significance
API/driver related error Return value from API is error.
Probable Cause and Remedy
Board malfunction/CAN communication error 1. Check the CAN cable. 2. Replace the CPU board/SND board.
Error Message
644
API/driver related error Return value from API is error.
Board malfunction/CAN communication error 1. Check the CAN cable. 2. Replace the CPU board/SND board.
645
Density measurement control parameter file read error
Failed in reading density measurement control parameter files at system start.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0401
None
DEN
Contact the Fujifilm service personnel.
Density measurement sequence error
Incorrect software installation error, malfunction of Failed in software control sequence the CF. 1. Re-install the software. during density measurement. 2. Replace the CF.
2402
None
DEN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-41
646
020-201-01(1)E
MT-42 LED Display
647
648 649
650
Error Name
Density measurement data error
Density measurement data write error
No density measurement data
Density measurement staring point detection error
Significance
The density value measured by the density measurement section is abnormal.
Probable Cause and Remedy The density value measured by the density measurement section is abnormal. 1. Check if the density measurement sections such as density measurement LED, LED board, PDD board, connectors between boards, density measurement sensor power fuse, etc. are normal. 2. Check if the film sensitivity is normal.
Error Code
Detailed Information
Component
2403
None
DEN
Contact the Fujifilm service personnel.
Error Message
Incorrect software installation or malfunction of the SND board or CF. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND board. 5. Replace the CF.
Failed in creating files when writing density measurement AD data.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
2404
4-A
DEN
Contact the Fujifilm service personnel.
No density measurement AD data in the DRAM of the PRT.
No density measurement data as density measurement was not performed. After performing density measurement, acquire AD data.
2405
None
DEN
Contact the Fujifilm service personnel.
2406
None
DEN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-42
1. Check if the density pattern of the film is normal. 2. Check if the film conveyance position and speed are correct. Failed to detect starting point of the density pattern from the number of Incorrect software installation or malfunction of the effective AD data measured by the SND board or CF. density measurement section. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND board. 5. Replace the CF.
020-201-01(1)E
MT-43 LED Display
651
Error Name
Density measurement ending point detection error
Significance
Probable Cause and Remedy
Error Code
Detailed Information
Component
2407
None
DEN
Contact the Fujifilm service personnel.
2408
4-B
DEN
Contact the Fujifilm service personnel.
04FF
Upper two bytes: Processing Lower two bytes: Return value from API
DEN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-43
Error Message
1. Check if the density pattern of the film is normal. 2. Check if the film conveyance position and speed are correct.
Failed to detect the ending point of the density pattern from the number Incorrect software installation or malfunction of the of effective AD data measured by SND board or CF. the density measurement section. 3. Re-install the software. 4. Replace the LED board, PDD board, and SND board. 5. Replace the CF. The number of effective AD data measured by the density measurement section is less than the minimum number of effective data (Note). 1. Check if the density of the film is normal. 2. Check if the film conveyance position and speed are correct.
652
Insufficient number of effective density measurement data
Incorrect software installation or malfunction of the The number of effective density SND board or CF. measurement data measured by 3. Re-install the software. the density measurement section is 4. Replace the LED board, PDD board, and SND insufficient. board. 5. Replace the CF. Note: The number of effective data is 90% of the number of data logically measured. The number of effective data required for 24-steps pattern is above 3105, that for 17-steps pattern is above 2300, and that for QC pattern is above 864.
653
API/driver related error Return value from API is error.
020-201-01(1)E
Board malfunction/CAN communication error 1. Check the CAN cable. 2. Replace the CPU board/SND board.
MT-44 LED Display
Error Code
Detailed Information
Component
24FF
Upper two bytes: Processing Lower two bytes: Return value from API
DEN
Contact the Fujifilm service personnel.
Incorrect software installation error, malfunction of Failed in reading the polygon control the CF. parameter file during system start. 1. Re-install the software. 2. Replace the CF.
0502
FFFF
POL
Contact the Fujifilm service personnel.
Detected polygon rotation error for three times continuously during scanner initialization diagnosis.
Malfunction of the scanner unit, PRN board, or LDD board Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit, LDD board, etc. and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board. 4. Replace the LDD board.
0510
FFFF
POL
Contact the Fujifilm service personnel.
Polygon error (WARNING)
Detected polygon rotation error during scanner initialization diagnosis.
Malfunction of the scanner unit, PRN board, or LDD board Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit, LDD board, etc. and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board. 4. Replace the LDD board.
2510
Number of diagnosis
POL
Contact the Fujifilm service personnel.
Parameter file reading failure
Incorrect software installation error, malfunction of Failed in reading the film edge the CF. sensor control parameter file during 1. Re-install the software. system startup. 2. Replace the CF.
0810
FFFF
ESN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-44
Error Name
Significance
654
API/driver related error Return value from API is error.
655
Polygon control parameter file read error
656
657
660
Polygon error (FATAL)
020-201-01(1)E
Probable Cause and Remedy
Board malfunction/CAN communication error 1. Check the CAN cable. 2. Replace the CPU board/SND board.
Error Message
MT-45 LED Display
661
662
663
664
665
666
Significance
Probable Cause and Remedy
Error Code
Detailed Information
Component
Edge sensor average value data error
The average value read by the film edge sensor is abnormal (outside range).
Film is not conveyed to the correct position, malfunction of the film edge sensor LED, malfunction of the film edge sensor, malfunction of the SND board. 1. Check the film edge sensor by sensor monitoring. 2. Replace the film edge sensor if operations are unstable in the above. 3. If the problem still persists, replace the SND board. 4. If the problem still persists, check the mechanism if film conveyance is carried out properly.
2811
8-B
ESN
Contact the Fujifilm service personnel.
No acquired data
No data or cannot create file when acquiring film edge sensor related data files.
Data file cannot be created because printing was not carried out once or there is no data acquired from the film edge sensor. After printing, acquire the file.
2812
8-C
ESN
Contact the Fujifilm service personnel.
Data write failure
Failed in data write when creating film edge sensor related data file.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
2813
FFFF
ESN
Contact the Fujifilm service personnel.
PLL initial value illegal data acquisition
Value of the PLL initial value data received from the SCN unit during system start was 0.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
2814
0
ESN
Contact the Fujifilm service personnel.
PLL current value illegal data acquisition
Value of the PLL current value data received from the SCN unit during system start was 0.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
2815
0
ESN
Contact the Fujifilm service personnel.
File open failure
Failed in opening the file when creating film edge sensor related data file.
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
2816
FFFF
ESN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-45
Error Name
020-201-01(1)E
Error Message
MT-46 LED Display
667
668
680
681
Probable Cause and Remedy
Error Code
Detailed Information
Component
The film edge sensor read value (data) was abnormal (outside range).
Film is not conveyed to the correct position, malfunction of the film edge sensor LED, malfunction of the film edge sensor, malfunction of the SND board. 1. Check the film edge sensor by sensor monitoring. 2. If operations are still unstable after the above, replace the film edge sensor. 3. If the problem still persists, replace the SND board. 4. If the problem still persists, check the mechanism if film conveyance is carried out properly.
2819
8-B
ESN
Contact the Fujifilm service personnel.
Film edge sensor acquisition value data error (Pre-reading home position check)
Value was abnormal (outside range) in the home position check before film edge sensor data reading.
Film edge sensor has not returned to home position. Or malfunction of film edge sensor LED, film edge sensor, SND board. 1. Check the film edge sensor by sensor monitoring. 2. If operations are still unstable after the above, replace the film edge sensor. 3. If the problem still persists, replace the SND board.
2820
8-B
ESN
Contact the Fujifilm service personnel.
Scanner control system file error
Scanner control system related external file access error • File read error • File write error • File conversion error • File line specification error • File column specification error
Incorrect software installation error, malfunction of the CF. 1. Re-install the software. 2. Replace the CF.
0501
FFFF
SCN
Contact the Fujifilm service personnel.
Scanner control driver setup error
Incorrect software installation error, malfunction of Failed in scanner control driver the CF. setup when system was started up. 1. Re-install the software. 2. Replace the CF.
0504
FFFF
SCN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-46
Error Name
Film edge sensor acquired value data error
020-201-01(1)E
Significance
Error Message
MT-47 LED Display
682
683
684
685
686
Probable Cause and Remedy
Error Code
Detailed Information
Component
Detected frame memory error during memory diagnosis.
Incorrect software installation error, malfunction of the PRN board. 1. Re-install the software. 2. Replace the PRN board.
0505
FFFF
SCN
Contact the Fujifilm service personnel.
Detected line memory error during memory diagnosis.
Incorrect software installation error, malfunction of the PRN board. 1. Re-install the software. 2. Replace the PRN board.
0506
FFFF
SCN
Contact the Fujifilm service personnel.
Detected LD error for three times continuously during scanner initialization diagnosis.
Malfunction of the scanner unit or PRN board. Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board.
0512
FFFF
SCN
Contact the Fujifilm service personnel.
Detected starting point detection starting point detection error for three times continuously error during scanner initialization diagnosis.
Malfunction of the scanner unit or PRN board. Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board.
0513
FFFF
SCN
Contact the Fujifilm service personnel.
Detected leading edge detection error for three times continuously during scanner initialization diagnosis.
Malfunction of the scanner unit or PRN board. Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board.
0514
FFFF
SCN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-47
Error Name
Frame memory error
Line memory error
LD error
Leading edge detection error
020-201-01(1)E
Significance
Error Message
MT-48 LED Display
687
Error Name
Leading edge detection timeout
Significance
Failed in detecting film leading edge during recording.
Probable Cause and Remedy Jam occurred during recording conveyance. Open the upper front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SD2, MD1, ME1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
Error Code
Detailed Information
Component
0515
FFFF
SCN
Contact the Fujifilm service personnel.
0516
FFFF
SCN
Contact the Fujifilm service personnel.
FM-DL 100 Service Manual
MT-48
Error Message
Malfunction of the scanner unit or PRN board. Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board.
688
Image recording completion timeout
Failed in detecting image recording completion during recording.
Jam occurred during recording conveyance. Open the upper front cover, and remove the jammed film. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. SD2, MD1, ME1 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board. Malfunction of the scanner unit or PRN board. Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board.
020-201-01(1)E
MT-49 LED Display
Error Name
Probable Cause and Remedy
Error Code
Detailed Information
Component
Failed in setting of leading edge search power. (Laser amount fault)
Malfunction of the scanner unit or PRN board. Perform re-diagnosis in scanner check of the PCUtility, and if errors are detected, perform the following. 1. Check and replace the wiring connector between the scanner unit and PRN board. 2. Replace the scanner unit. 3. Replace the PRN board.
0517
FFFF
SCN
Contact the Fujifilm service personnel.
Malfunction of the PRN board. Perform the following. 1. Check and replace the PRN board fuse.
0518
FFFF
SCN
Contact the Fujifilm service personnel.
Significance
Error Message
689
Leading edge search power setting error
690
PRN board fuse disconnection
PRN board fuse disconnection
691
Main scanning width adjustment error
Input number of PLL value is illegal. Re-enter PLL value.
1521
FFFF
SCN
Contact the Fujifilm service personnel.
692
Scanning position adjustment error
Input number of start point pixels is illegal.
Re-enter the start point pixels.
1523
FFFF
SCN
Contact the Fujifilm service personnel.
695
PDM task panel driver initialization error
PDM task panel driver initialization error
Reboot the system or reinstall and observe the conditions. If no improvements are seen, replace the CF.
0701
arbitrary value
PNL
Contact the Fujifilm service personnel.
696
PNL task setting information file read error
PNL task setting information file read error
Reboot the system or reinstall and observe the conditions. If no improvements are seen, replace the CF.
2701
arbitrary value
PNL
Contact the Fujifilm service personnel.
697
PNL task setting information file description error
PNL task setting information file description error
Reboot the system or reinstall and observe the conditions. If no improvements are seen, replace the CF.
2705
arbitrary value
PNL
Contact the Fujifilm service personnel.
Device set error
Setup error of sensor driver, FPMC driver • FPMC time monitoring setting error • Message ID specification error
Error caused by software bug and incorrect settings which essentially does not occur.
02FF
2-D-1
FLH
Contact the Fujifilm service personnel.
700
020-201-01(1)E
FM-DL 100 Service Manual
MT-49
MT-50 LED Display
Error Name
Significance
Probable Cause and Remedy
Error Code
Detailed Information
Component
Incorrect software installation error, malfunction of the CF, inappropriate data, or insufficient data. 1. Re-install the software. 2. Replace the CF.
0201
2-B-1
FLH
Contact the Fujifilm service personnel.
Error caused by software bug and incorrect control timing which essentially does not occur.
3202
2-C-1
FLH
Contact the Fujifilm service personnel.
Error Message
701
Conveyance system file error
Conveyance system related external file access error • File read error • File write error • File conversion error • File line specification error • File column specification error
702
FPMC error (At start)
FPMC motor drive failure
Power supply fuse (F08) disconnection
Disconnection of the power supply fuse (F08). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F08). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
0215
2-A-5
FLH
Contact the Fujifilm service personnel.
Power supply fuse (F06) disconnection
Disconnection of the power supply fuse (F06). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F06). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
2216
2-A-5
FLH
Contact the Fujifilm service personnel.
Power supply fuse (F07) disconnection
Disconnection of the power supply fuse (F07). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F07). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
2217
2-A-5
FLH
Contact the Fujifilm service personnel.
Power supply fuse (F01) disconnection
Disconnection of the power supply fuse (F015). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F01). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
0219
2-A-5
FLH
Contact the Fujifilm service personnel.
Power supply fuse (F02) disconnection
Disconnection of the power supply fuse (F02). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F02). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
0220
2-A-5
FLH
Contact the Fujifilm service personnel.
703
704
705
706
707
020-201-01(1)E
FM-DL 100 Service Manual
MT-50
MT-51 LED Display
708
709
710
711
712
Error Code
Detailed Information
Component
Power supply fuse (F03) disconnection
Disconnection of the power supply fuse (F03). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F03). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
0221
2-A-5
FLH
Contact the Fujifilm service personnel.
Power supply fuse (F04) disconnection
Disconnection of the power supply fuse (F04). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F04). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
0222
2-A-5
FLH
Contact the Fujifilm service personnel.
Power supply fuse (F05) disconnection
Disconnection of the power supply fuse (F05). 1. Using the PC-Utility, perform monitoring and Disconnection of power supply fuse mechanism adjustments (F05). 2. If the problem persists, replace the fuse. 3. If the problem still persists, replace the board.
0223
2-A-5
FLH
Contact the Fujifilm service personnel.
Attempted to check the tray open/ close state in initialization and removal, but failed.
Malfunction of SA2 sensor or malfunction of SA2 port of SND board. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0224
2-A-1
FLH
Contact the Fujifilm service personnel.
Attempted to check whether the tray shutter is present in initialization and removal, but failed.
Malfunction of SA1 sensor or malfunction of SA1 port of SND board. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0226
2-A-1
FLH
Contact the Fujifilm service personnel.
Error Name
Tray detection sensor error
Tray shutter detection sensor error
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-51
MT-52 LED Display
713
714
715
Error Name
Tray lock release error
Tray removal unit HP deviation detection error
Tray removal unit HP deviation detection error
020-201-01(1)E
Probable Cause and Remedy
Error Code
Detailed Information
Component
Attempted to open the tray, but SA3 did not become OPEN.
Malfunction of the SA3 sensor, or SOLA1 solenoid. Or malfunction of the SA3 port of the SND board, or malfunction of SOLA1. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0232
2-A-1
FLH
Contact the Fujifilm service personnel.
Attempted to deviate the removal arm from HP (home position) in initialization, but SB1 does not become OPEN. (Currently retrying)
Malfunction of SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2236
2-A-1
FLH
Contact the Fujifilm service personnel.
Malfunction of SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0237
2-A-1
FLH
Contact the Fujifilm service personnel.
Significance
Attempted to deviate the removal arm from HP (home position) in initialization, but SB1 does not become OPEN. (Retryover)
FM-DL 100 Service Manual
Error Message
MT-52
MT-53 LED Display
716
717
718
719
Error Name
Tray removal unit HP return detection error
Tray removal unit HP return detection error
Grip HP detection error
Grip HP detection error
020-201-01(1)E
Error Code
Detailed Information
Component
Attempted to return the removal arm to HP (home position) in initialization, but SB11 does not become CLOSE. (Currently retrying)
Malfunction of SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2238
2-A-1
FLH
Contact the Fujifilm service personnel.
Attempted to return the removal arm to HP (home position) in initialization, but SB11 does not become CLOSE. (Retryover)
Malfunction of SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0239
2-A-1
FLH
Contact the Fujifilm service personnel.
Attempted to set grip roller to HP (home position) in initialization, but SD4 does not become OPEN. (Currently retrying)
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2244
2-A-4
FLH
Contact the Fujifilm service personnel.
Attempted to set grip roller to HP (home position) in initialization, but SD4 does not become OPEN. (Retryover)
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0245
2-A-4
FLH
Contact the Fujifilm service personnel.
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-53
MT-54 LED Display
720
721
722
723
Error Code
Detailed Information
Component
Grip detection error
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port Attempted to set grip roller from HP of the SND board, or malfunction of the MD2 controller. (home position) to gripping position 1. Using PC-Utility, check sensors, motors, and in initialization, but SD4 does not perform mechanism adjustments. become CLOSE. 2. If the problem still persists, replace sensors/ (Currently retrying) motors. 3. If the problem still persists, replace the SND board.
2246
2-A-4
FLH
Contact the Fujifilm service personnel.
Grip detection error
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port Attempted to set grip roller from HP of the SND board, or malfunction of the MD2 controller. (home position) to gripping position 1. Using PC-Utility, check sensors, motors, and in initialization, but SD4 does not perform mechanism adjustments. become CLOSE. 2. If the problem still persists, replace sensors/ (Retryover) motors. 3. If the problem still persists, replace the SND board.
0247
2-A-4
FLH
Contact the Fujifilm service personnel.
Stopper plate release detection error
Malfunction of the SD3 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD3 port Attempted to set stopper plate from of the SND board, or malfunction of the SOLD1. stop position to release position 1. Using PC-Utility, check sensors, motors, and in initialization, but SD3 does not perform mechanism adjustments. 2. If the problem still persists, replace sensor/ become CLOSE. solenoid. (Currently retrying) 3. If the problem still persists, replace the SND board.
2248
2-A-4
FLH
Contact the Fujifilm service personnel.
Stopper plate release detection error
Malfunction of the SD3 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD3 port Attempted to set stopper plate from of the SND board, or malfunction of the SOLD1. stop position to release position 1. Using PC-Utility, check sensors, motors, and in initialization, but SD3 does not perform mechanism adjustments. 2. If the problem still persists, replace sensor/ become CLOSE. solenoid. (Retryover) 3. If the problem still persists, replace the SND board.
0249
2-A-4
FLH
Contact the Fujifilm service personnel.
Error Name
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-54
MT-55 LED Display
724
725
726
727
Error Code
Detailed Information
Component
Stopper plate detection error
Malfunction of the SD3 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD3 port Attempted to set stopper plate from of the SND board, or malfunction of the SOLD1. release position to stop position 1. Using PC-Utility, check sensors, motors, and in initialization, but SD3 does not perform mechanism adjustments. 2. If the problem still persists, replace sensor/ become OPEN. solenoid. (Currently retrying) 3. If the problem still persists, replace the SND board.
2250
2-A-4
FLH
Contact the Fujifilm service personnel.
Stopper plate detection error
Malfunction of the SD3 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD3 port Attempted to set stopper plate from of the SND board, or malfunction of the SOLD1. release position to stop position 1. Using PC-Utility, check sensors, motors, and in initialization, but SD3 does not perform mechanism adjustments. 2. If the problem still persists, replace sensor/ become OPEN. solenoid. (Retryover) 3. If the problem still persists, replace the SND board.
0251
2-A-4
FLH
Contact the Fujifilm service personnel.
0253
FFFF
FLH
Contact the Fujifilm service personnel.
2258
2-A-1
FLH
Contact the Fujifilm service personnel.
Error Name
Significance
Probable Cause and Remedy
Set film trays or check files. 1. Using the PC-Utility, check settings of film used. 2. If no problem, check the files.
All film trays notmounted error
Error when all film trays were set as unmounted
Tray film surface detection error
Malfunction of the SB2 sensor or MB1 motor. Or mechanism error, malfunction of the SB2 port Attempted to lower the removal of the SND board, or malfunction of the MB1 arm from upper dead point detection controller. position to surface detection 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. position in removal, but SB12 does 2. If the problem still persists, replace sensors/ not become CLOSE. motors. (Currently retrying) 3. If the problem still persists, replace the SND board.
020-201-01(1)E
FM-DL 100 Service Manual
Error Message
MT-55
MT-56 LED Display
728
729
730
731
Error Code
Detailed Information
Component
Tray film surface detection error
Malfunction of the SB2 sensor or MB1 motor. Or mechanism error, malfunction of the SB2 port Attempted to lower the removal of the SND board, or malfunction of the MB1 arm from upper dead point detection controller. position to surface detection 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. position in removal, but SB12 does 2. If the problem still persists, replace sensors/ not become CLOSE. motors. (Retryover) 3. If the problem still persists, replace the SND board.
0259
2-A-1
FLH
Contact the Fujifilm service personnel.
Tray film suction detection error
Malfunction of the SB2 sensor or MB1 motor. Or mechanism error, malfunction of the SB2 port Attempted to lower the removal of the SND board, or malfunction of the MB1 arm from surface detection position controller. to suction detection position in 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. removal, but SB2 does not become 2. If the problem still persists, replace sensors/ OPEN. motors. (Currently retrying) 3. If the problem still persists, replace the SND board.
2262
2-A-1
FLH
Contact the Fujifilm service personnel.
Tray film suction detection error
Malfunction of the SB2 sensor or MB1 motor. Or mechanism error, malfunction of the SB2 port Attempted to lower the removal of the SND board, or malfunction of the MB1 arm from surface detection position controller. to suction detection position in 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. removal, but SB2 does not become 2. If the problem still persists, replace sensors/ OPEN. motors. (Retryover) 3. If the problem still persists, replace the SND board.
0263
2-A-1
FLH
Contact the Fujifilm service personnel.
Tray removal unit HP rise detection error
Malfunction of the SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port Attempted to rise the removal arm of the SND board, or malfunction of the MB1 from upper dead point detection controller. position to HP (home position) in 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. removal, but SB1 does not become 2. If the problem still persists, replace sensors/ CLOSE. motors. (Currently retrying) 3. If the problem still persists, replace the SND board.
2270
2-A-1
FLH
Contact the Fujifilm service personnel.
Error Name
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-56
MT-57 LED Display
732
733
734
735
Error Code
Detailed Information
Component
Tray removal unit HP rise detection error
Malfunction of the SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port Attempted to rise the removal arm of the SND board, or malfunction of the MB1 from upper dead point detection controller. position to HP (home position) in 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. removal, but SB1 does not become 2. If the problem still persists, replace sensors/ CLOSE. motors. (Retryover) 3. If the problem still persists, replace the SND board.
0271
2-A-1
FLH
Contact the Fujifilm service personnel.
Tray removal unit HP deviation detection error
Attempted to deviate the removal arm from HP (home position) after removal operation, but SB11 does not become OPEN. (Currently retrying)
Malfunction of the SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2274
2-A-1
FLH
Contact the Fujifilm service personnel.
Attempted to deviate the removal arm from HP (home position) after removal operation, but SB11 does not become OPEN. (Retryover)
Malfunction of the SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0275
2-A-1
FLH
Contact the Fujifilm service personnel.
Attempted to return the removal arm to HP (home position) after removal operation, but SB1 does not become CLOSE. (Currently retrying)
Malfunction of the SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2276
2-A-1
FLH
Contact the Fujifilm service personnel.
Error Name
Tray removal unit HP deviation detection error
Tray removal unit HP return detection error
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-57
MT-58 LED Display
736
737
738
739
Error Code
Detailed Information
Component
Attempted to return the removal arm to HP (home position) after removal operation, but SB1 does not become CLOSE. (Retryover)
Malfunction of the SB1 sensor or MB1 motor. Or mechanism error, malfunction of the SB1 port of the SND board, or malfunction of the MB1 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0277
2-A-1
FLH
Contact the Fujifilm service personnel.
Although the grip roller is in the HP (home position) state, but SD4 is already closed.
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2282
2-A-4
FLH
Contact the Fujifilm service personnel.
Grip absent error
Although the grip roller is in the gripping state, but SD4 is already open.
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2283
2-A-4
FLH
Contact the Fujifilm service personnel.
Grip HP detection error
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. Attempted to set grip roller to HP 1. Using PC-Utility, check sensors, motors, and (home position) in printing, but SD4 perform mechanism adjustments. does not become OPEN. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2284
2-A-4
FLH
Contact the Fujifilm service personnel.
Error Name
Tray removal unit HP return detection error
Grip HP absent error
020-201-01(1)E
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-58
MT-59 LED Display
740
741
742
Error Name
Grip HP detection error
Grip detection error
Grip detection error
020-201-01(1)E
Error Code
Detailed Information
Component
Attempted to set grip roller to HP (home position) while checking the gripping operation using PC-Utility, but SD4 does not become OPEN.
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0285
2-A-4
FLH
Contact the Fujifilm service personnel.
Attempted to set grip roller from HP (home position) to gripping position in printing, but SD4 does not become CLOSE.
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
2286
2-A-4
FLH
Contact the Fujifilm service personnel.
Attempted to set grip roller from HP (home position) to gripping position while checking the gripping operation using PC-Utility, but SD4 does not become CLOSE.
Malfunction of the SD4 sensor or MD2 motor. Or mechanism error, malfunction of the SD4 port of the SND board, or malfunction of the MD2 controller. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace sensors/ motors. 3. If the problem still persists, replace the SND board.
0287
2-A-4
FLH
Contact the Fujifilm service personnel.
Significance
Probable Cause and Remedy
FM-DL 100 Service Manual
Error Message
MT-59
MT-60 LED Display
743
744
745
746
Error Code
Detailed Information
Component
Stopper plate release detection error
Malfunction of the SD3 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD3 port of the SND board, or malfunction of the SOLD1. Attempted to set stopper plate from 1. Using PC-Utility, check sensors, motors, and stop position to release position in perform mechanism adjustments. printing, but SD3 does not become 2. If the problem still persists, replace sensor/ CLOSE. solenoid. 3. If the problem still persists, replace the SND board.
2288
2-A-4
FLH
Contact the Fujifilm service personnel.
Stopper plate detection error
Malfunction of the SD3 sensor or SOLD1 solenoid. Or mechanism error, malfunction of the SD3 port of the SND board, or malfunction of the SOLD1. Attempted to set stopper plate from 1. Using PC-Utility, check sensors, motors, and release position to stop position in perform mechanism adjustments. printing, but SD3 does not become 2. If the problem still persists, replace sensor/ OPEN. solenoid. 3. If the problem still persists, replace the SND board.
2289
2-A-4
FLH
Contact the Fujifilm service personnel.
2290
2-A-1
FLH
Contact the Fujifilm service personnel.
22D5
2-F-4
FLH
Contact the Fujifilm service personnel.
Error Name
Significance
Probable Cause and Remedy
Tray conveyor unit entrance detection error
At completion of removal process, did not detect normal SD1 CLOSE (film leading edge detection). (Currently retrying)
Film dropped during removal. Or malfunction of SD1 sensor or MB2 motor. Or mechanism error, malfunction of the SD1 port of the SND board, or malfunction of the MB2 controller. 1. Check if film has dropped. 2. Using PC-Utility, check sensor, motor, and perform mechanism adjustments. 3. If the problem still persists, replace sensors/ motors. 4. If the problem still persists, replace the SND board.
Sub-scanning speed correction calculation error
A sub-scanning speed correction calculation was performed based on the film recording section temperature before recording, but the result is out of tolerance range of speed.
The thermistor in the recording section is not in stable operation. Or the machine temperature fluctuates greatly. 1. Check the recording section thermistor. 2. Collect the internal temperature data. 3. Review the correction calculation.
020-201-01(1)E
FM-DL 100 Service Manual
Error Message
MT-60
MT-61 LED Display
747
Error Name
Tray removal unit motor drive error
020-201-01(1)E
Significance Failed in driving motor due to muting of MB1 with initialization of removal unit.
Probable Cause and Remedy Malfunction of the SND board. 1. Using PC-Utility, check sensors, motors, and perform mechanism adjustments. 2. If the problem still persists, replace SND board.
Error Code
Detailed Information
Component
22E2
2-A-4
FLH
FM-DL 100 Service Manual
Error Message
Contact the Fujifilm service personnel.
MT-61
CONTROL SHEET
FM-DL 100 SERVICE MANUAL
Issue Date
Revision Number
11.25.2008 03.20.2009 04.20.2009 05.20.2009
00 00 01 01(1)
Reason
New release for UL (00 (1) Edition) (FM5451) New release (00 (2) Edition) (FM5501) Revised edition release (FM5532) New release for the field (FM5546)
REMOVAL AND ADJUSTMENT (MC)
020-201-01(1)E
FM-DL 100 Service Manual
Pages Affected
All pages All pages All pages All pages
MC-1
PRECAUTIONS ON INSPECTIONS, REPLACEMENTS, AND ADJUSTMENTS This chapter does not describe parts which require no special note or adjustments in removal and installation. For details on the removal of these parts, refer to the Service Parts List. Also follow the precautions below when performing inspections, replacements, and adjustments of parts.
WARNING To prevent electrical shocks, be sure to turn OFF the power of this equipment before starting work.
The diagrams in this manual display the CHECK and FIT ON icons where necessary. When removing/reinstalling, following these icons. • CHECK icon
: When reinstalling removed parts, this is indicated if reinstalling positions must be checked or adjusted. This symbol is shown in illustrations of parts removal procedures. Whenever this is shown, be sure to refer to “n CHECK/Adjusting procedure”. • FIT ON icon
: When installing parts, this is indicated if alignment to the boss is required. However, this is not indicated on bosses used for enhancing assembly and preventing assembly accidents.
WARNING/CAUTION Observe the warnings and cautions described in “SAFETY PRECAUTION”. {SAFETY PRECAUTION}
CAUTION • Be sure to wear a wristband for grounding when performing maintenance of boards and optical units. Otherwise static electricity in the body may cause damage to electronic parts on the boards and optical units. • Never remove the screws painted in red. • Never remove the upper cover of the optical unit.
• The screws painted in yellow must be adjusted after the installation of parts. When installing parts, follow the check/adjustment procedure provided. • When removing the covers, insert shutter into the film tray to prevent exposure of film to light. • Safety provided by grounding is assured by properly establishing power cable and additional protective ground wire connections and by securing the parts with retaining screws. To maintain safety, ensure that the parts and retaining screws removed for servicing purposes are restored to the original states upon installation. After the parts and retaining screws are restored to the above-mentioned states, follow the procedures set forth in this service manual to verify that the retaining screws are securely tightened to properly secure the parts. 020-201-01(1)E
FM-DL 100 Service Manual
MC-1
MC-2
CONTENTS 1.
COVERS
4.
1. 1.1 1.2
COVERS Covers which can be Removed Individually Covers which Need to be Removed in Certain Order
REMOVAL UNIT
4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9
MC-4 MC-4 MC-5
REMOVAL UNIT Removal Unit Suction Cup Arm Removal Drive Cam Suction Cup Bellows Removal Unit Conveyance Motor (MB2) Film Removing Motor (MB1) Film Surface Detection Sensor (SB2) Suction Cup Arm HP Detection Sensor (SB1)
MC-22 MC-22 MC-24 MC-25 MC-29 MC-30 MC-32 MC-33 MC-34 MC-35
FPEC004A.AI
5.
FPEC001A.AI
2.
FRAME
2. 2.1
FRAME Interlock Switch Assembly
CONVEYOR UNIT
MC-9 MC-9
FPEC005A.AI
6.
FPEC002A.AI
3.
FILM LOADING UNIT
3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7
FILM LOADING UNIT Removal Unit/Film Loading Unit Film Tray Tray Detection Switch (SA2) Tray Lock Assembly Shutter Lock Mechanism Squeezing Roller (Upper) Film Pack/Shutter Detection Sensor (SA1)
MC-11 MC-11 MC-13 MC-14 MC-18 MC-19 MC-20 MC-21
SUB-SCANNING UNIT
5. CONVEYOR UNIT 5.1 Conveyor Unit Exit Assembly 5.2 Conveyor Unit Exit Grip Roller Assembly 5.3 Conveyor Unit Exit Guide (Lower) 5.4 Stopper Assembly 5.5 Stopper Solenoid (SOLD1) 5.6 Conveyor Unit Exit Roller (Lower) 5.7 Film Edge Sensor (SD5) 5.8 Upper Conveyor Unit Open/Close Guide 5.9 Conveyor Unit Turn Roller 5.10 Film Conveyance Motor (MD1) 5.11 Conveyance Gear
MC-37 MC-37 MC-39 MC-40 MC-41 MC-42 MC-43 MC-44 MC-45 MC-46 MC-47 MC-49
6. 6.1 6.2 6.3 6.4 6.5
MC-50 MC-50 MC-53 MC-56 MC-58 MC-61
SUB-SCANNING UNIT Sub-Scanning Unit/Upper Conveyor Unit Sub-Scanning Unit Roller Sub-Scanning Motor (ME1) Flywheel Film Leading Edge Detection Sensor (SE1)
FPEC006A.AI
FPEC003A.AI
020-201-01(1)E
FM-DL 100 Service Manual
MC-2
MC-3 7.
SCANNING OPTICS UNIT
7. 7.1
SCANNING OPTICS UNIT Scanner Unit
MC-65 MC-65
10.
FPEC007A.AI
8.
HEAT DEVELOPMENT UNIT
CONTROLLER
10. CONTROLLER 10.1 PSU27A/PSU28B Board 10.2 PRN28A Board 10.3 CPU28A Board 10.4 DIMM 10.5 CF (Compact Flash Memory)
MC-79 MC-79 MC-81 MC-83 MC-84 MC-85
FPEC010A.AI
8. 8.1 8.2 8.3 8.4 8.5 8.6
HEAT DEVELOPMENT UNIT Film Cooling Section Heat Development Rack Assembly Heat Development Roller Thermal Protector Heat Development Unit Conveyance Motor (MG1) Heat Development Unit Entrance Guide
9. 9.1 9.2
FILM RELEASE UNIT Film Release Unit Density Measurement Light-Emitting Board (LED28A)
MC-68 MC-68 MC-69 MC-71 MC-72
11.
INSTALLING THE MAIN UNIT 11. INSTALLING THE MAIN UNIT SOFTWARE SOFTWARE 11.1 Installing from the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)
MC-86 MC-87
MC-74 MC-75
FPEC008A.AI
9.
FILM RELEASE UNIT
MC-76 MC-76 MC-78
12.
RESTORING THE COMPACT 12. RESTORING THE COMPACT FLASH FLASH MEMORY (CF) MEMORY (CF) MC-91 12.1 Copying the Main Unit Software to the PC for Servicing (Or CR-IR 391CL/CR-IR 391V CL) MC-91 12.2 Copying the Main Unit Software to the CF MC-92
FPEC009A.AI
020-201-01(1)E
FM-DL 100 Service Manual
MC-3
MC-4
1. COVERS 1.1
Covers which can be Removed Individually
1.1.1
Rear Cover
n Removing Procedure
1.1.2
Belt Cover
n Removing Procedure
1. Open the front cover. 2. Remove the belt cover. FPEC0110.AI
1. Remove the rear cover.
n Reinstalling Procedure Reinstall in the reverse order of removal.
n Reinstalling Procedure Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-4
MC-5 1.2 1.2.1
Covers which Need to be Removed in Certain Order
n Reinstalling Procedure Reinstall in the reverse order of removal.
Left Cover
Removing Procedure n
FPEC0111.AI
1. Remove the rear cover. 2. Remove the left cover.
020-201-01(1)E
FM-DL 100 Service Manual
MC-5
MC-6 1.2.2
Upper Cover
Removing Procedure n
1. Remove the rear cover. 2. Remove the left cover. 3. Open the front cover. 4. Open the right cover. 5. Remove the upper cover.
n Reinstalling Procedure Reinstall in the reverse order of removal. 020-201-01(1)E
1.2.3
Film Release Unit Cover
Removing Procedure n
1. Remove the rear cover. 2. Remove the left cover. 3. Open the front cover. 4. Open the right cover. 5. Remove the upper cover. 6. Remove the film release unit cover.
n Reinstalling Procedure Reinstall in the reverse order of removal.
FM-DL 100 Service Manual
MC-6
MC-7 1.2.4
Film Loading Unit Cover
Removing Procedure n
1.2.5
Lower Right Cover
Removing Procedure n
1. Remove the film tray.
1. Remove the film tray.
2. Open the front cover. 3. Remove the film loading unit cover.
2. Open the front cover. 3. Remove the film loading unit cover. 4. Remove the lower right cover.
{MC:3.2_Film Tray}
{MC:3.2_Film Tray}
n Reinstalling Procedure Reinstall in the reverse order of removal.
n Reinstalling Procedure Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-7
MC-8 1.2.6
Right Cover
Removing Procedure n
1. Remove the film tray. {MC:3.2_Film Tray}
2. Open the front cover. 3. Remove the film loading unit cover. 4. Remove the lower right cover. 5. Remove the right cover.
n Reinstalling Procedure Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-8
MC-9
2. FRAME 2.1
To remove the interlock switch assembly, disconnect the connector (faston terminal) by pressing in the unlocking latch located on the connector as shown below.
Interlock Switch Assembly
Removing Procedure n
1. Remove the following covers. • Rear cover • Right cover • Upper cover
2. Remove the interlock switch assembly.
FPEC0210.AI
n Reinstalling Procedure Reinstall in the reverse order of removal.
If the interlock switch has been removed from the interlock switch assembly, refer to “n CHECK/Adjusting Procedure” and adjust the attaching position. {n CHECK/Adjusting Procedure}
020-201-01(1)E
FM-DL 100 Service Manual
MC-9
MC-10 n CHECK/Adjusting Procedure
1. Temporarily secure the interlock switch assembly.
2. Close the right cover and front cover. 3. Adjust the attached position of the interlock switch assembly.
Move the interlock switch assembly to the very back and temporarily secure it.
• After confirming the “click” sound of the interlock switch, move it by another 1 mm towards the front of the equipment. • When moving the interlock switch assembly to the front at #2 in the following figure, move it horizontally.
4. Open and close the front cover, and check that the interlock switch turns ON/OFF from the sounds made.
5. Using the PC Utility, check that the interlock function is working normally.
{MU:2.4 [9-4]_Interlock Function}
020-201-01(1)E
FM-DL 100 Service Manual
MC-10
MC-11
4. Remove the removal unit/film loading unit.
3. FILM LOADING UNIT 3.1
Removal Unit/Film Loading Unit
Removing Procedure n
1. Remove the film tray. {MC:3.2_Film Tray}
FPEC0340.AI
2. Remove the film loading unit cover. 3. Move the vertical conveyor unit drive transmission gear assembly.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-11
MC-12 Engagement Adjustment of Vertical Conveyance Unit Drive n Transmission Gear When the bracket of the vertical conveyance unit drive transmission gear has been removed or when the fixing screws have been loosened, follow the steps below to adjust the engagement of the vertical conveyance unit drive transmission gear. The fixing screws (TP3x6) of the bracket of the vertical conveyance unit drive transmission gear are painted in yellow.
1. Loosen the fixing screws of the vertical conveyance unit drive transmission gear.
2. Align the flanges of the vertical conveyance unit drive transmission
gear and vertical conveyance roller gear, and secure the fixing screws.
020-201-01(1)E
FM-DL 100 Service Manual
MC-12
MC-13 3.2
Film Tray
The manual release arm can be operated with moderate force, and may damage if pushed in too strongly or pushed with a screwdriver.
Removing Procedure n When pulling out the film tray from the equipment, insert the shutter into the film tray to prevent exposure of film to light.
FPEC0341.AI
1. Insert the shutter into the film tray. 2. Remove the following covers. • Rear cover • Left cover
3. Remove the film tray. The length from the hole for inserting a screwdriver to the manual release arm is 120 mm horizontally and 15 mm vertically.
Reinstalling Procedure n Reinstall in the reverse order of the removal. Note that there is no need to move the manual release arm with a screwdriver, simply push in the film tray.
020-201-01(1)E
FM-DL 100 Service Manual
MC-13
MC-14 3.3
Tray Detection Switch (SA2)
Reinstalling Procedure n
1. Temporarily secure the tray detection switch bracket.
Removing Procedure n
1. Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit}
FPEC0342.AI
Temporarily secure with the tray detection switch bracket moved to the very end.
2. Remove the film tray detection switch (SA2).
To disconnect the connectors (faston terminal) of SA2, press in the unlocking latch located on the connector as shown below.
020-201-01(1)E
2. Insert the film tray into the film loading unit. • If the switch clicks with a sound when pushing in the tray, perform steps 3 to 6. • If it does not click with a sound, perform only step 8.
FM-DL 100 Service Manual
MC-14
MC-15
3. At the point when the switch clicks with a sound, measure the length
5. Measure the length from the rear end of the film tray to the film loading
4. Push in the film tray and check that it locks, and then pull out the tray.
6. Perform one of the following procedure using the value obtained by
from the rear end of the film tray to the film loading unit frame (A).
The film tray may shake slightly even when locked. To improve the precision of attaching the tray detection switch, pull out the film tray towards the front of the equipment in the locked state, and then proceed to the next step.
020-201-01(1)E
unit frame again (B).
subtracting (B) from the measured value (A). • When above 0mm : Step 7 • When value is negative : Step 8
FM-DL 100 Service Manual
MC-15
MC-16
7. Push the tray detection switch in the arrow direction as shown in the following figure, and tighten the screw firmly.
8. Push the tray detection switch in the arrow direction as shown in the following figure, and tighten the screw firmly.
If the value obtained by subtracting (B) from the measured value (A) in step 6 is as follows, completely tighten the screw at the indicated position. • 0 mm : Move the film detection switch by 2mm in the arrow direction, and completely tighten the screw. • +1 mm : Move the film detection switch by 1 mm in the arrow direction, and completely tighten the screw. • +2 mm : Completely tighten the screw there.
Tighten the screw after pushing the tray detection switch by another 2 mm after pushing it in the arrow direction and the actuator releases the switch button with a click sound.
020-201-01(1)E
FM-DL 100 Service Manual
MC-16
MC-17 n CHECK/Adjusting Procedure • Check that when the tray is pushed in the locked state, there is still extra actuator stroke. • Check that when the tray is pulled in the locked state, the switch does not make a click sound.
When connecting the connectors (faston terminal) of SA2, ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc.
020-201-01(1)E
FM-DL 100 Service Manual
MC-17
MC-18 3.4
Tray Lock Assembly
Reinstalling Procedure n Reinstall in the reverse order of removal.
Removing Procedure n
1. Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit}
FPEC0343.AI
When connecting the connectors (faston terminal) of SA2, ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc.
2. Remove the tray lock assembly.
To disconnect the connectors (faston terminal) of SA2, press in the unlocking latch located on the connector as shown below.
020-201-01(1)E
FM-DL 100 Service Manual
MC-18
MC-19 3.5
Shutter Lock Mechanism
Reinstalling Procedure n Reinstall in the reverse order of the removal procedure.
Removing Procedure n
1. Remove the film tray.
FPEC0344.AI
This shutter lock mechanism works to lock in the shutter when it is inserted to pull out the tray by moving the pin into the hole on the shutter.
{MC:3.2_Film Tray}
2. Remove the shutter lock mechanism.
020-201-01(1)E
FM-DL 100 Service Manual
MC-19
MC-20 3.6
Squeezing Roller (Upper)
Removing Procedure n
1. Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit}
FPEC0345.AI
When removing the squeezing roller, be sure to not drop or lose the roller.
2. Remove the squeezing roller (upper).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-20
MC-21 3.7
Film Pack/Shutter Detection Sensor (SA1)
Removing Procedure n
1. Insert the shutter into the film tray. 2. Remove the film tray.
FPEC0346.AI
{MC:3.2_Film Tray}
3. Remove the film loading unit cover 4. Remove the film pack/shutter detection sensor (SA1).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-21
MC-22
3. Disconnect the connectors, and release the clamps.
4. REMOVAL UNIT
4.1
Removal Unit
To disconnect the connectors (faston terminal) of SA2, press in the unlocking latch located on the connector as shown below.
Removing Procedure n
1. Remove the removal unit/film loading unit.
FPEC0440.AI
{MC:3.1_Removal Unit/Film Loading Unit}
2. Remove the removal exit cover.
020-201-01(1)E
FM-DL 100 Service Manual
MC-22
MC-23
4. Remove the removal unit.
Reinstalling Procedure n
Reinstall in the reverse order of removal.
When removing part and/or adjusting the removal unit removed, place it on the film loading unit to prevent deformation of the bottom part of the removal unit.
• When reinstalling the removal unit, first attach the following circled screw.
• When connecting the connectors (faston terminal) of SA2, ensure that they are facing as shown below. Otherwise, the faston terminal will be hard to disconnect when performing periodic maintenance, etc.
020-201-01(1)E
FM-DL 100 Service Manual
MC-23
MC-24 4.2
3. Remove the suction cup arm.
Suction Cup Arm
Removing Procedure n
1. Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit}
FPEC0441.AI
2. Move the suction cup arm.
When the suction cup arm is at its home position, as the auxiliary plate is touching the suction cup arm and is therefore difficult to remove, move the suction cup arm in the arrow direction.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-24
MC-25 4.3
5. Disconnect the connectors from the gear fixing cover (front inner). 6. Remove the gear fixing cover (front inner).
Removal Drive Cam
Removing Procedure n
1. Remove the removal unit. {MC:4.1_Removal Unit}
FPEC0442.AI
2. Move the suction cup arm to the home position. 3. Remove the removal unit conveyance motor (MB2). {MC:4.6_Removal Unit Conveyance Motor (MB2)}
4. Remove the gear fixing cover (front outer).
020-201-01(1)E
FM-DL 100 Service Manual
MC-25
MC-26
7. Remove the removal drive cam (front) together with the crank.
Reinstalling Procedure n
When removing the removal drive cam (front), be careful not to drop or lose the suction cup arm assembly bearing.
• As the procedure for installing the removal drive cam is the same for the front and rear, only the installing procedure for the front is described. • When performing the following procedure, move the suction cup arm to the home position.
1. Reinstall the removal drive cam to the removal unit together with the crank.
2. Reinstall the idle gear to the shaft. 3. Reinstall the link gear to the gear fixing cover (front inner). At this time, the two holes on gear 1 should be at the following positions (top).
8. Remove the removal drive cam (rear) in the same way as removal drive came (front). If removing the front and rear removal drive cams together, it will be necessary to adjust the phases of these cams.
020-201-01(1)E
FM-DL 100 Service Manual
MC-26
MC-27
4. Insert the pins into the two holes on link gear, adjust the phase of the removal drive cam, and reinstall the gear fixing cover (front inner). • Do not install the bearing of the idle gear at this time. • The pins to be used must not be extremely thin or easy to deform and should fit the holes on the gear as closely as possible.
5. Pull out the pin, and check that the link gear is attached correctly. The two holes on link gear should be aligned to the holes on the removal drive cam.
Any gear in position of the removal drive cam can be checked by visually checking the mark on the cam from the long hole of the link gear.
020-201-01(1)E
FM-DL 100 Service Manual
MC-27
MC-28
6. If with the phases of the front removal drive cam and that of the rear
removal drive cam corresponding, disengage idle gear, align the rib position of idle gear and that of link gear, and adjust the front and rear phases.
9. Reinstall the gear fixing cover (front outer). 10. Reinstall the removal unit conveyance motor (MB2). CHECK/Adjusting Procedure n After reinstalling the removal drive cam, check that the suction cup arm moves smoothly. Also visually check that the suction cup arm is horizontal. When moving the suction cup arm, rotate the shaft by a slotted screwdriver as shown in the following figure.
After checking the operation, move the suction cup arm to the home position.
7. Reinstall the bearing to the shaft of idle gear. 8. Reinstall the exit roller gear. 020-201-01(1)E
FM-DL 100 Service Manual
MC-28
MC-29 4.4
Suction Cup
Removing Procedure n
1. Remove the suction cup arm. {MC:4.2_Suction Cup Arm}
FPEC0443.AI
2. Remove the suction cup.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-29
MC-30 4.5
3. Remove the bellows.
Bellows
n Removing Procedure
1. Remove the suction cup arm. {MC:4.2_Suction Cup Arm}
When removing the bellows, be sure to not lose the springs. FPEC0444.AI
2. Remove the suction cup unit.
020-201-01(1)E
FM-DL 100 Service Manual
MC-30
MC-31 n Reinstalling Procedure Reinstall in the reverse order of removal.
• When reinstalling, insert the second groove from the top of the bellows into the plate. • Leave a clearance of about 1.5 to 2.0 mm between the bellows anf holder.
020-201-01(1)E
nCHECK/Adjusting Procedure Check for air leak by the following steps.
1. Suction the film with the suction cup manually and check that the film does not drop off for about 60 seconds.
2. Press the suction cup arm against the film until the bottommost
position of the actuator for detection SB2 passes the SB2 detection point.
FM-DL 100 Service Manual
MC-31
MC-32 4.6
Removal Unit Conveyance Motor (MB2)
Removing Procedure n
1. Remove the removal unit/film loading unit.
FPEC0445.AI
{MC:3.1_Removal Unit/Film Loading Unit}
2. Remove the removal unit conveyance motor (MB2).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-32
MC-33 4.7
Film Removing Motor (MB1)
Removing Procedure n
1. Remove the removal unit/film loading unit. {MC:3.1_Removal Unit/Film Loading Unit}
FPEC0446.AI
2. Remove the film removing motor (MB1).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-33
MC-34 4.8
Film Surface Detection Sensor (SB2)
Removing Procedure n
1. Remove the suction cup arm.
FPEC0447.AI
{MC:4.2_Suction Cup Arm}
2. Remove the film surface detection sensor (SB2).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-34
MC-35 4.9
3. Remove the suction cup arm HP detection sensor (SB1).
Suction Cup Arm HP Detection Sensor (SB1)
Removing Procedure n
1. Remove the removal unit/film loading unit.
FPEC0448.AI
{MC:3.1_Removal Unit/Film Loading Unit}
2. Move the suction cup arm from the home position.
020-201-01(1)E
FM-DL 100 Service Manual
MC-35
MC-36 Reinstalling Procedure n Reinstall in the reverse order of removal.
After installing the sensor, if the cable in the removal unit is loose, pull it outside slightly without disconnecting the connector, and secure with the clamp.
020-201-01(1)E
FM-DL 100 Service Manual
MC-36
MC-37
2. Remove the conveyor unit exit assembly.
5. CONVEYOR UNIT 5.1
Conveyor Unit Exit Assembly
Removing Procedure n
1. Remove the following covers. • Belt cover • Rear cover
020-201-01(1)E
FPEC0530.AI
FM-DL 100 Service Manual
MC-37
MC-38 Reinstalling Procedure n Reinstall in the reverse order of removal.
CHECK/Adjusting Procedure n Check that the hook of the rear gear is hooked onto the groove of the shaft.
• When installing the conveyor unit exit assembly to the sub-scanning unit/ upper conveyor unit, insert the protrusion on the conveyor unit exit assembly base into the slide guide hole and slide to the end.
• Attach the rear gear while pressing the shaft shown below from the front of the equipment.
020-201-01(1)E
FM-DL 100 Service Manual
MC-38
MC-39 5.2
Conveyor Unit Exit Grip Roller Assembly
Removing Procedure n
1. Remove the conveyor unit exit assembly.
FPEC0531.AI
{MC:5.1_Conveyor Unit Exit Assembly}
2. Remove the conveyor unit exit grip roller assembly.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-39
MC-40 5.3
Conveyor Unit Exit Guide (Lower)
Removing Procedure n
1. Remove the conveyor unit exit assembly.
FPEC0532.AI
{MC:5.1_Conveyor Unit Exit Assembly}
2. Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly}
3. Remove the conveyor unit exit guide (lower).
Reinstalling Procedure n Reinstall in the reverse order of removal. 020-201-01(1)E
FM-DL 100 Service Manual
MC-40
MC-41 5.4
Stopper Assembly
Removing Procedure n
1. Remove the conveyor unit exit assembly. {MC:5.1_Conveyor Unit Exit Assembly}
FPEC0533.AI
2. Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly}
3. Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}
4. Remove the stopper assembly.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-41
MC-42 5.5
4. Remove the stopper solenoid (SOLD1).
Stopper Solenoid (SOLD1)
Removing Procedure n
1. Remove the conveyor unit exit assembly. {MC:5.1_Conveyor Unit Exit Assembly}
FPEC0534.AI
2. Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly}
3. Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-42
MC-43 5.6
Conveyor Unit Exit Roller (Lower)
Reinstalling Procedure n Reinstall in the reverse order of removal.
Removing Procedure n
1. Remove the conveyor unit exit assembly.
FPEC0535.AI
{MC:5.1_Conveyor Unit Exit Assembly}
2. Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly}
3. Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}
4. Remove the stopper assembly. {MC:5.4_Stopper Assembly}
5. Remove the conveyor unit exit roller (lower).
020-201-01(1)E
FM-DL 100 Service Manual
MC-43
MC-44 5.7
5. Remove the film edge sensor (SD5).
Film Edge Sensor (SD5)
Removing Procedure n
1. Remove the conveyor unit exit assembly. {MC:5.1_Conveyor Unit Exit Assembly}
FPEC0536.AI
2. Remove the conveyor unit exit grip roller assembly. {MC:5.2_Conveyor Unit Exit Grip Roller Assembly}
3. Remove the conveyor unit exit guide (lower). {MC:5.3_Conveyor Unit Exit Guide (Lower)}
4. Remove the stopper assembly. {MC:5.4_Stopper Assembly}
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-44
MC-45 5.8
Upper Conveyor Unit Open/Close Guide
Engagement Adjustment of Conveyance Unit Drive n Transmission Gear When the bracket of the conveyance unit drive transmission gear has been removed or when the fixing screws have been loosened, follow the steps below to adjust the engagement of the conveyance unit drive transmission gear.
Removing Procedure n
1. Open the front cover. 2. Open the right cover. 3. Remove the upper conveyor unit open/close guide.
FPEC0537.AI
The fixing screws (TP3x6) of the bracket of the conveyance unit drive transmission gear are painted in yellow.
1. Remove the rear cover. 2. Loosen the fixing screws. 3. While ensuring appropriate backlash between the conveyance unit drive transmission gear and turn roller gear shown in the figure, secure the fixing screws.
Reinstalling Procedure n Reinstall in the reverse order of removal. 020-201-01(1)E
FM-DL 100 Service Manual
MC-45
MC-46 5.9
Conveyor Unit Turn Roller
Removing Procedure n
1. Remove the upper conveyor unit open/close guide. {MC:5.8_Upper Conveyor Unit Open/Close Guide}
FPEC0538.AI
2. Remove the conveyor unit turn roller.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-46
MC-47
4. Remove the plate of the sub-scanning unit/upper conveyor unit
5.10 Film Conveyance Motor (MD1) Removing Procedure n
1. Remove the sub-scanning unit/upper conveyor unit. {MC:6.1_Sub-Scanning Unit/Upper Conveyor Unit}
FPEC0540.AI
2. Remove the scanner unit. {MC:7.1_Scanner Unit}
3. Turn over the sub-scanning unit/upper conveyor unit. When turning over the sub-scanning unit/upper conveyor unit, do so while rotating it in the direction which does not add load on the upper conveyor unit open/close guide.
020-201-01(1)E
FM-DL 100 Service Manual
MC-47
MC-48
5. Remove the film conveyance motor (MD1).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-48
MC-49 5.11 Conveyance Gear n Engagement Adjustment of the Conveyer Unit Exit Gear When the bracket of the conveyer unit exit gear has been removed or when the fixing screws have been loosened, follow the steps below to perform engagement adjustment of the conveyer unit exit gear.
FPEC0541.AI
The fixing screws (TP3x6) for the bracket of the conveyer unit exit gear are painted in yellow.
1. Loosen the fixing screws of the conveyer unit exit gear. 2. Insert a 0.5mm-thick spacer between the conveyer unit exit gear and the conveyer unit exit assembly gear, and tighten the fixing screws. The spacer must be inserted between the flanges of both gears. The thickness of a 150mm steel ruler is 0.5mm.
3. Remove the spacer. Check that the spacer comes out easily. If the spacer does not come out easily, the gear engagement may be too tight.
4. After attaching the removed parts, power on the equipment. 5. After the equipment started up, output a flat pattern from the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL). {MU:2.4 [5-4]_Flat Pattern}
6. Check that there is no horizontal streak unevenness in 55mm pitch on the output film. The unevenness above is caused by tight gear engagement. If the unevenness appears, perform the adjustment again.
020-201-01(1)E
FM-DL 100 Service Manual
MC-49
MC-50
4. Remove the sub-scanning unit/upper conveyance unit fixing brackets.
6. SUB-SCANNING UNIT 6.1
Sub-Scanning Unit/Upper Conveyor Unit
Removing Procedure n
1. Remove the film tray.
FPEC0630.AI
{MC:3.2_Film Tray}
2. Remove the following covers. • Rear cover • Film loading unit cover • Rear cover
3. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide}
020-201-01(1)E
FM-DL 100 Service Manual
MC-50
MC-51
5. Disconnect the connectors.
020-201-01(1)E
FM-DL 100 Service Manual
MC-51
MC-52
6. Remove the sub-scanning unit/upper conveyance unit. Move the sub-scanning unit/upper conveyance unit along the slide guide holes on the unit base by 37 mm to the front and by 57 mm to the heat development unit, and remove it towards the front.
WARNING As the stopper has been removed, make sure that the sub-scanning unit/upper conveyor unit does not fall while pulling it out.
When removing the sub-scanning unit/upper conveyance unit, hold the following areas with both hands.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-52
MC-53 6.2
4. Remove the flat belt (front).
Sub-Scanning Unit Roller
Removing Procedure n
1. Remove the following covers. • Rear cover • Belt cover
FPEC0631.AI
2. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide}
3. Remove the jam removing handle.
020-201-01(1)E
FM-DL 100 Service Manual
MC-53
MC-54
5. Remove the pulleys (left/right).
6. Remove the sub-scanning unit entrance roller.
• As the removal procedure of the pulleys is the same for the left and right sides, only the procedure for the right side is described. • By rotating the #5 TP4x8, the pulley removing tool and pulley can be removed together. • Use the tool only when removing the pulley. It is not required when reinstalling.
7. Remove the sub-scanning unit exit roller.
020-201-01(1)E
FM-DL 100 Service Manual
MC-54
MC-55 Reinstalling Procedure n Reinstall in the reverse order of removal.
The flat belt has a front and back side. When attaching it to the pulley, place the marked side out.
CHECK/Adjusting Procedure n
1. After reinstalling, rotate the jam removing handle four or five times
and check that the sub-scanning unit rollers rotate smoothly, and the flat belt does not disconnect from the pulley.
• When attaching the sub-scanning unit roller, be careful not to forget to attach the waveform washer. • The pulley has a front and back side. Make sure that the tapered side of the pulley coincides with the tapered side of the shaft attaching portion.
020-201-01(1)E
FM-DL 100 Service Manual
MC-55
MC-56 6.3
Sub-Scanning Motor (ME1)
6.3.1
Removal/Reinstallation
Removing Procedure n
2. Remove the sub-scanning motor (ME1).
FPEC0632.AI
When replacing the sub-scanning motor (ME1), also replace the ME1 driver board at the same time.
1. Remove the sub-scanning unit/upper conveyor unit.
{MC:6.5_Film Leading Edge Detection Sensor (SE1) steps 1 to 6}
020-201-01(1)E
FM-DL 100 Service Manual
MC-56
MC-57
3. Remove the ME1 driver board.
6.3.2
Adjusting when Replacing Sub-Scanning Motor
If the sub-scanning motor (ME1) has been replaced, check/adjust the film conveyance amount as follows.
1. Print the grid pattern. {MU:2.4 [5-5]_Grid}
2. Measure and calculate “F” and “G” of the output film and check that it is within the specified value.
{IN:APPENDIX1_SPECIFIED VALUE FOR EACH FILM SIZE}
3. If the measured value is out of the specified value, perform “Adjusting Sub Scanner” of the M-Utility.
{MU:2.4 [9-1]_Adjusting Sub Scanner}
Reinstalling Procedure n Reinstall in the reverse order of removal.
Reinstall the sub-scanning motor so that the WP is at the D cut side of the motor shaft.
020-201-01(1)E
FM-DL 100 Service Manual
MC-57
MC-58 6.4
Flywheel
Removing Procedure n
1. Remove the following covers. • Rear cover • Belt cover
FPEC0633.AI
2. Remove the flat belt (rear).
020-201-01(1)E
FM-DL 100 Service Manual
MC-58
MC-59
3. Remove the flywheel.
Reinstalling Procedure n
Reinstall in the reverse order of removal.
• By rotating the #5 TP4x8, the pulley removing tool and flywheel can be removed together. • Use the tool only when removing the flywheel. It is not required when reinstalling.
The flat belt has a front and back side. When attaching it to the flywheel, place the marked side out.
020-201-01(1)E
FM-DL 100 Service Manual
MC-59
MC-60 The flywheel has a front and back side. Make sure that the tapered side of the flywheel coincides with the tapered side of the shaft attaching portion.
CHECK/Adjusting Procedure n
1. After reinstalling, rotate the jam removing handle four or five times and check that the flat belt does not disconnect from the flywheel.
020-201-01(1)E
FM-DL 100 Service Manual
MC-60
MC-61 6.5
4. Remove the sub-scanning unit/upper conveyance unit fixing brackets.
Film Leading Edge Detection Sensor (SE1)
Removing Procedure n
1. Remove the film tray.
FPEC0634.AI
{MC:3.2_Film Tray}
2. Remove the following covers. • Rear cover • Film loading unit cover • Rear cover
3. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide}
020-201-01(1)E
FM-DL 100 Service Manual
MC-61
MC-62
5. Disconnect the connectors.
020-201-01(1)E
FM-DL 100 Service Manual
MC-62
MC-63
6. Draw the sub-scanning unit/upper conveyance unit. Move the sub-scanning unit/upper conveyance unit along the slide guide holes on the unit base by 37 mm to the front and by 57 mm to the heat development unit, and draw it towards the front.
When moving the sub-scanning unit/upper conveyance unit, hold the following areas with both hands.
020-201-01(1)E
FM-DL 100 Service Manual
MC-63
MC-64
7. Remove the film leading edge detection sensor (SE1).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-64
MC-65
7. SCANNING OPTICS UNIT 7.1
7.1.1
Removal/Reinstallation
Removing Procedure
Scanner Unit
1. Remove the sub-scanning unit/upper conveyor unit. {MC:6.1_Sub-scanning Unit/Upper Conveyor Unit}
CAUTION • The LD/IC may damage due to static electricity. When removing/reinstalling it, take anti-static measures by wearing a wrist band, etc. • Do not remove the upper cover of the scanner unit. • Do not place your finger inside the laser beam window (at the bottom of the scanner unit). • Handle the optical unit gently, making sure not to subject it to shock.
FPEC0710.AI
2. Remove the scanner unit.
As the positioning part shown below is mounted accurately by tool, never attempt to loosen the screws nor remove it even if not painted in red.
l When Using 839Y100047
This equipment can be used 839Y100047 or 839Y0060 scanner unit.
020-201-01(1)E
FM-DL 100 Service Manual
MC-65
MC-66 l When Using 839Y0060
Reinstalling Procedure Reinstall in the reverse order of the removing procedure. However perform the following when installing the scanner unit to the sub-scanning unit/upper conveyor unit.
When pushing the scanner unit against the positioning plate, push gently without subjecting it to shock.
1. Align the scanner unit to the reinstalling position of the sub-scanning unit/upper conveyor unit, and secure temporarily with the screws.
2. Push the two positioning brackets and protruded part on the scanner unit against the sub-scanning unit/upper conveyor unit at the positions shown in the following figure.
3. Secure the scanner unit with the screws. l When Using 839Y100047
020-201-01(1)E
FM-DL 100 Service Manual
MC-66
MC-67 l When Using 839Y0060
7.1.2
Adjustments in Replacement of Scanner Unit
If the scanner unit has been replaced, the data in the scanner unit data CD-R provided with the scanner unit needs to be sent to the equipment.
1. Turn ON the power of the equipment. 2. Start the PC-Utility.
{MU:2.2_Flow of PC-Utility Operation}
3. Insert the main unit software CD-R provided with the scanner unit into the CD-ROM drive of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
4. Transfer scanner unit data to this equipment. {MU:2.4 [3-3]_Scanner Data}
5. After transfering the scanner unit data, reboot the equipment and start the PC-Utility.
6. Output the grid pattern using the PC-Utility. {MU:2.4 [5-5]_Grid}
7. Measure “C” of the output film and check that it is within the specified CHECK/Adjusting Procedure • Make sure that there is no gap between the sub-scanning unit/upper conveyor unit positioning plate and scanner unit positioning parts. • Make sure that the connectors are connected properly.
value.
{IN:APPENDIX 1_SPECIFIED VALU FOR EACH FILM SIZE}
8. If the measured value is out of the specified value, change the value of “Scanning Width” of the PC-Utility. {MU:2.4 [7-1-1]_Scanning Width}
9. Measure “B” of the output film and check that it is within the specified value.
{IN:APPENDIX 1_SPECIFIED VALU FOR EACH FILM SIZE}
10. If the measured value is out of the specified value, change the value of “Scanning Position”.
{MU:2.4 [7-1-2]_Scanning Position}
11. Perform automatic density correction. {MU:2.4 [6-1]_Auto F.D.C.}
12. Check the film density.
{MU:2.4 [6-2]_Check Density}
020-201-01(1)E
FM-DL 100 Service Manual
MC-67
MC-68
8. HEAT DEVELOPMENT UNIT
Reinstalling Procedure n
8.1
Engagement Adjustment of Film Cooling Section Drive n Transmission Gear
Reinstall in the reverse order of removal.
Film Cooling Section
When the bracket of the film cooling section drive transmission gear has been removed or when the fixing screws have been loosened, follow the steps below to adjust the engagement of the film cooling section drive transmission gear.
Removing Procedure n
1. Remove the following covers. • Rear cover • Left cover • Upper cover
2. Remove the film cooling section.
FPEC0820.AI
The fixing screws (TP3x6) of the bracket of the film cooling section drive transmission gear are painted in yellow.
1. Loosen the fixing screws of the film cooling section drive transmission gear.
2.
020-201-01(1)E
2. While ensuring appropriate backlash between the film cooling section drive transmission gear and heat development unit large gear shown in the figure, secure the fixing screws.
FM-DL 100 Service Manual
MC-68
MC-69 8.2
3. Remove the heat development harness bracket.
Heat Development Rack Assembly
Removing Procedure n
1. Remove the film cooling section.
FPEC0821.AI
{MC:8.1_Film Cooling Section}
2. Remove the heat development cover.
020-201-01(1)E
FM-DL 100 Service Manual
MC-69
MC-70
4. Remove the heat development rack assembly. When removing the heat development rack assembly, removing the front and rear fixing pins will separate the heater assembly and roller assembly. Therefore do not remove these pins.
Place the removed heat development rack assembly in the direction shown below.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-70
MC-71 8.3
Heat Development Roller
Reinstalling Procedure n Reinstall in the reverse order of removal.
Removing Procedure n
1. Remove the heat development rack assembly.
FPEC0822.AI
{MC:8.2_Heat Development Rack Assembly}
2. Remove the heat development roller.
• Heat development rollers and bearings may drop if the heat development rack assembly is tilted with the heater assembly removed. • Do not touch the rubber portion of the removed heat development rollers and heater side of the heater assembly with bare hand.
020-201-01(1)E
FM-DL 100 Service Manual
MC-71
MC-72 8.4
3. Remove the thermal protector.
Thermal Protector
Removing Procedure n
1. Remove the heat development rack assembly.
FPEC0825.AI
{MC:8.2_Heat Development Rack Assembly}
2. Remove the heater assembly.
• Heat development rollers and bearings may drop if the heat development rack assembly is tilted with the heater assembly removed. • Do not touch the rubber portion of the removed heat development rollers and heater side of the heater assembly with bare hand.
020-201-01(1)E
FM-DL 100 Service Manual
MC-72
MC-73 Reinstalling Procedure n Reinstall in the reverse order of removal.
• When attaching the thermal protector, visually check that the tip of the screw is not protruding out to the film conveyance side. (Reference screw tightening torque: 0.6Nm = 6kgcm)
• Take note that the attaching direction of the thermal protector connectors differ between 1st rack assembly and 2nd rack assembly. • For 1st rack assembly, attach so that the connectors line up in a straight line. • For 2nd rack assembly, attach so that connectors line up diagonally.
020-201-01(1)E
FM-DL 100 Service Manual
MC-73
MC-74 8.5
Heat Development Unit Conveyance Motor (MG1)
Removing Procedure n
1. Remove the following covers.
FPEC0823.AI
• Rear cover • Left cover
2. Remove the heat development unit entrance guide. {MC:8.6_Heat Development Unit Entrance Guide}
3. Remove the heat development unit conveyance motor (MG1).
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-74
MC-75 8.6
Heat Development Unit Entrance Guide
Removing Procedure n
1. Remove the heat development unit entrance guide.
FPEC0824.AI
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-75
MC-76
3. Remove the stay.
9. FILM RELEASE UNIT 9.1
Film Release Unit
Removing Procedure n
1. Remove the covers. • • • •
Rear cover Left cover Upper cover Film release unit cover
FPEC0910.AI
2. Remove the operation panel.
020-201-01(1)E
FM-DL 100 Service Manual
MC-76
MC-77
4. Remove the film release unit.
Reinstalling Procedure n Reinstall in the reverse order of removal.
Secure the table to the clamp so that the table does not slack around the density measurement light-emitting board and on the stay when reinstalling the removal unit. 020-201-01(1)E
FM-DL 100 Service Manual
MC-77
MC-78 9.2
Density Measurement LightEmitting Board (LED28A)
Reinstalling Procedure n Reinstall in the reverse order of removal.
Removing Procedure n
1. Remove the covers. • • • •
FPEC0911.AI
Rear cover Left cover Upper cover Film release unit cover
2. Remove the density measurement light-emitting board (LED28A).
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FM-DL 100 Service Manual
MC-78
MC-79
4. Remove the PSU27A/PSU28B board assembly.
10. CONTROLLER 10.1 PSU27A/PSU28B Board CAUTION Be sure to wear a wristband for grounding when performing maintenance of boards. Otherwise static electricity in the body may cause damage to electronic parts on the boards.
FPEC1020.AI
Removing Procedure n
1. Insert the shutter into the film tray. 2. Remove the following covers. • Rear cover • Left cover
3. Remove the left shield plate.
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FM-DL 100 Service Manual
MC-79
MC-80
5. Remove the PSU27A board and PSU28B board. Reinstalling Procedure n Reinstall in the reverse order of removal.
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FM-DL 100 Service Manual
MC-80
MC-81
4. Remove the PRN28A board assembly.
10.2 PRN28A Board CAUTION Be sure to wear a wristband for grounding when performing maintenance of boards. Otherwise static electricity in the body may cause damage to electronic parts on the boards.
FPEC1021.AI
Removing Procedure n
1. Insert the shutter into the film tray. 2. Remove the rear cover. 3. Remove the rear shield plate.
020-201-01(1)E
FM-DL 100 Service Manual
MC-81
MC-82 The PRN28A board is connected to the CPU28A board by the CN7 connector. When disconnecting the CN7 connector, be careful not to damage the board.
Reinstalling Procedure n Reinstall in the reverse order of removal.
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FM-DL 100 Service Manual
MC-82
MC-83 10.3 CPU28A Board
Reinstalling Procedure n Reinstall in the reverse order of removal.
CAUTION
• Replace the CPU board if the lithium battery has worn out. • Return the old CPU board to the Parts Center (factory). • Improper replacement of the battery may result in explosion. Do not remove or replace the lithium battery by itself. • Be sure to wear a wristband for grounding when performing maintenance of boards. Otherwise static electricity in the body may cause damage to electronic parts on the boards.
The connecting position of the CPU-J33 connector is as follows.
FPEC1022.AI
Removing Procedure n
1. Remove the PRN28A board. {MC:10.2_PRN28A Board}
2. Remove CPU28A board.
020-201-01(1)E
FM-DL 100 Service Manual
MC-83
MC-84 10.4 DIMM CAUTION Be sure to wear a wristband for grounding when performing maintenance of boards and optical units. Otherwise static electricity in the body may cause damage to electronic parts on the boards and optical units.
FPEC1023.AI
Removing Procedure n
1. Remove the CPU28A board. {MU:10.3_CPU28A board}
2. Remove the DIMM.
Reinstalling Procedure n Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-84
MC-85 10.5 CF (Compact Flash Memory) CAUTION Be sure to wear a wristband for grounding when performing maintenance of boards. Otherwise static electricity in the body may cause damage to electronic parts on the boards.
FPEC1024.AI
n Removing Procedure
1. Remove the CPU28A board. {MU:10.3_CPU28A board}
2. Remove the CF.
n Reinstalling Procedure Reinstall in the reverse order of removal.
020-201-01(1)E
FM-DL 100 Service Manual
MC-85
MC-86
11. INSTALLING THE MAIN UNIT SOFTWARE The main unit software is provided on CD-R. The DPX PRIMA Copy Tool included in this main unit software CD-R is required for installing the main unit software.
n Installing the Main Unit Software Copy the main unit software in the main unit software CD-R to the FTP folder of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL), and install in the equipment via the network. The main unit software can be installed from the PC for servicing or from CR-IR 391CL/CR-IR 391V CL connected to the equipment.
n Types of Main Unit Software Installations • Version upgrade: The concerned files excluding individual data of the currently installed software are overwritten. • Full installation: The concerned files including individual data of the currently installed software are overwritten.
CAUTION Do not perform settings, etc. of the equipment during the installation of the main unit software.
• As performing full installation will clear the individual data in the CF (Compact Flash memory), the individual data needs to be installed after completing full installation. Use the latest individual data for installation. • In version upgrades, individual data will be preserved.
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MC-87 11.1 Installing from the PC for Servicing (or CRIR 391CL/CR-IR 391V CL) Perform full installation or version upgrading of the main unit software using the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL). Use the main unit software copied to the FTP folder in the PC for servicing when performing full installation or version upgrading of the equipment.
3. Enter the drive name into [Input drive]. 4. Click [Copy] of [CD->PC (Installation data copy from CD.)].
To prepare for times when the PC for servicing does not have a CD drive or the main unit software CD-R was not brought to the place where the equipment is installed, it is recommended that “11.1.1 Copying the Main Unit Software to the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)” is performed beforehand at the service center or service station beforehand, etc.
11.1.1 Copying Main Unit Software to the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) Insert the latest main unit software CD-R in the CD-ROM drive of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL), and copy the main unit software to the FTP folder of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
1. Turn ON the power of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
2. Load the main unit software CD-R into the CD-ROM drive.
→ “DPXPRICopyTool.exe” starts automatically and [DPX PRIMA Copy Tool] window is displayed.
If it does not start automatically, double-click “DPXPRICopyTool.exe” in the CD-R and start it.
“DPXPRICopyTool.exe” must be started from the CD-ROM drive. “DPXPRICopyTool.exe” may not function properly if started from a copy on the desktop, etc.
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→ The main unit software will be copied in the FTP folder (C:\Program Files\ FujiFilm\DRYPIX\DRYPIXPRIM). When completed, the [Success.] screen appears.
5. [OK] 6. Click [EXIT] to close [DPX PRIMA Copy Tool] window. 7. Unload the main unit software CD-R form the CD-ROM drive.
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MC-88 11.1.2 Upgrading the Version from the PC for Servicing
1. Copy the latest main unit software to the FTP folder of the PC for
6. [Upgrading] → [Execute]
Servicing (or CR-IR 391CL/CR-IR 391V CL).
{MC:11.1.1_Copying Main Unit Software to the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)}
2. Check that the preparations of the PC for servicing have been completed. (Only when using the PC for servicing)
{MU:2.1_Preparations for Using the PC for Servicing}
3. Connect network cable of the PC for servicing to the network to which the equipment is connected. (Only when using the PC for servicing)
4. Turn ON the power of the equipment. 5. Connect the communication of the PC for Servicing (or CR-IR 391CL/ CR-IR 391V CL) to the equipment.
{MU:2.2.2_Connecting to the Equipment (Starting PC-Utility)}
→ The main unit software is transferred (version upgrade) in the equipment. When transferring completed, the [Command completed.] screen appears.
7. End the PC-Utility by clicking the [Logout] button on the maintenance tree.
→ PC-Utility terminates and the logout window opens indicating [It logged out from the printer. Please close this page.].
, unless the pop-up blocker setting of If the PC-Utility is ended by clicking the browser is canceled, the logout screen will not be displayed. {MU:2.1.1_Environment of PC for Servicing}
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8. Close the logout window. 9. Reboot the equipment so that the software is upgraded. 10. Check that the equipment whose software version has been upgraded starts and operates normally.
11. End the PC-Utility. 12. Shutdown the PC for servicing. (Only when using the PC for servicing) 13. Disconnect the network cable of the PC for servicing from the network to which the equipment is connected. (Only when using the PC for servicing)
11.1.3 Full Installation from the PC for Servicing
1. Copy the latest main unit software to the FTP folder of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
{MC:11.1.1_Copying Main Unit Software to the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)}
2. Check that the preparations of the PC for servicing have been completed. (Only when using the PC for servicing)
{MU:2.1_Preparations for Using the PC for Servicing}
3. Connect network cable of the PC for servicing to the network to which the equipment is connected. (Only when using the PC for servicing)
4. Turn ON the power of the equipment. 5. Connect the communication of the PC for Servicing (or CR-IR 391CL/ CR-IR 391V CL) to the equipment.
{MU:2.2.2_Connecting to the Equipment (Starting PC-Utility)}
6. If the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) does not
contain the latest individual data, import the individual data from the equipment. {MU:2.4 [PC2]_Transfer Indv. Data}
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7. [Full Install] → [Execute]
11. Connect the communication of the PC for Servicing (or CR-IR 391CL/ CR-IR 391V CL) to the equipment.
12. Restore the individual data saved in the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) prior to the full installation. {MU:2.4 [PC2]_Transfer Indv. Data}
The individual data restored will become effective after the equipment is rebooted.
13. End the PC-Utility by clicking the [Logout] button on the maintenance tree.
→ PC-Utility terminates and the logout window opens indicating [It logged out from the printer. Please close this page.].
14. Close the logout window. 15. Reboot the equipment so that the individual data becomes effective. 16. Connect the communication of the PC for Servicing (or CR-IR 391CL/ CR-IR 391V CL) to the equipment.
17. Execute [PC1-3-1.Set Date] of the PC-Utility to set the system date and time.
→ The main unit software is transferred (full installation) in the equipment. When transferring completed, the [Command completed.] screen appears.
8. End the PC-Utility by clicking the [Logout] button on the maintenance tree.
→ PC-Utility terminates and the logout window opens indicating [It logged out from the printer. Please close this page.].
, unless the pop-up blocker setting of If the PC-Utility is ended by clicking the browser is canceled, the logout screen will not be displayed. {MU:2.1.1_Environment of PC for Servicing}
9. Close the logout window. 10. Reboot the equipment so that the changes made in the main unit
{MU:2.4 [1-3-1]_Set Date}
18. Execute [1-2-1.Set Rem.Films] of the PC-Utility to set the remaining number of films.
{MU:2.4 [1-2-1]_Set Rem. Films>}
19. Check that the equipment which has been fully installed starts and operates normally.
20. End the PC-Utility. 21. Shutdown the PC for servicing. (Only when using the PC for servicing) 22. Disconnect the network cable of the PC for servicing from the network to which the equipment is connected. (Only when using the PC for servicing)
software become effective.
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12. RESTORING THE COMPACT FLASH MEMORY (CF) When the CF becomes defective while the equipment is running, it can be restored by writing the main unit software.
• The CF cannot be restored if it is physically damaged. • As all settings are initialized after restoring, there is a need to restore the equipment individual data. • Do no use the main unit software copied to the FTP folder of the PC for servicing (or CR-IR 391CL/CR-IR 391V CL). Instead copy from the CD-R containing the main unit software.
l What to Prepare • CD-ROM drive • CF reader/writer
12.1 Copying the Main Unit Software to the PC for Servicing (Or CR-IR 391CL/CR-IR 391V CL) If the PC for servicing does not have a CD-ROM drive or the CD-R containing the main unit software is not available at the site of installation, perform this procedure beforehand on the service center or service station, etc.
1. Connect the CF reader/writer to the PC for servicing (or CR-IR 391CL/ CR-IR 391V CL).
2. Turn ON the power of the PC for servicing (or CR-IR 391CL/CR-IR 391V CL).
3. Insert the CD-R with the main unit software into the CD-ROM drive.
→ DThe DPX PRIMA Copy Tool automatically starts, and the [DPX PRIMA Copy Tool] screen appears.
4. Click [EXIT] to quit the DPX PRIMA Copy Tool. 5. Open Windows Explorer of the PC for servicing (or CR-IR 391CL/CR-IR 391V CL).
6. Create a new folder anywhere in the PC for servicing (or CR-IR 391CL/ CR-IR 391V CL).
7. Copy and paste “CFImage.zip” and “DDWin.exe” in the CD-R containing the main unit software to this new folder.
8. Double-click the “CFImage.zip” copied to decompress it. → The “CFImage.img” file is created.
9. To enable use of “CFImage.img”, copy the “CFImage.img” file to the desired folder.
10. Remove the CD-R containing the main unit software from the PC for servicing (or CR-IR 391CL/CR-IR 391V CL).
This ends the procedure for copying the software to the PC for servicing (or CR-IR 391CL/CR-IR 391V CL).
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MC-92 12.2 Copying the Main Unit Software to the CF
8. Click [Open].
1. Remove the CF from the equipment. 2. Insert the CF into the CF reader/writer connected to the PC for servicing (or CR-IR 391CL/CR-IR 391V CL).
3. Double-click “DDWin.exe” in the PC for servicing (or CR-IR 391CL/CRIR 391V CL) to start DD for Windows.
4.
Click [Choose disk].
9. Click [Restore].
→ The [Choosing a disk] screen appears.
5. Select the CF reader/writer disk, and click [OK].
6. Click [Choose file]. 7. Select [All files] at [Files of type], and select [CFImage.img].
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10. Click [Yes] twice until writing starts.
→ When writing ends, the following screen appears.
11. Click [Verify]. 12. Click [Yes] twice until comparison starts.
→ When comparison ends, the following screen appears.
13. Execute [Safely Remove Hardware] and remove the CF. 14. Load the CF in the equipment. 15. Start the equipment and then the PC-Utility. 16. Restore the equipment data in the equipment. {MU:2.4 [2]_Transfer Indv. Data}
17. Reboot the equipment and check that it operates normally. 020-201-01(1)E
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CONTROL SHEET
FM-DL 100 SERVICE MANUAL
Issue Date
Revision Number
11.25.2008 03.20.2009 04.20.2009 05.20.2009
00 00 01 01(1)
Reason
New release for UL (00 (1) Edition) (FM5451) New release (00 (2) Edition) (FM5501) Revised edition release (FM5532) New release for the field (FM5546)
SERVICE MODE (MU)
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Pages Affected
All pages All pages All pages All pages
MU-1
1. U-UTILITY (USER-UTILITY) The U-Utility functions are intended for both the user and service engineer.
Menus which can be executed differ according to the state before transition.
1.3 [1]
Details of U-Utility Commands Automatically Calibrating the Film Density
Outputs the 24-steps density pattern and performs automatic density correction.
1.1
U-Utility Menu Tree
[2]
Outputting QC Test Pattern
U-Utility [U-1]
Automatically Calibrating the Film Density
[U-2]
Outputting a QC Test Pattern
[U-3]
Reset Film Counters
[U-4]
Setting the Sensitive Material Correction Parameter
[U-5]
Setting the Date and Time
Every time the Utility button is pressed, the display changes to the next menu. After [U-5], the display exits the Utility menu and displays the number of films remaining.
1.2
Starting and Ending the U-Utility
n Starting the U-Utility In the stand-by mode, press the [Utility] button on the operation panel.
n Ending the U-Utility U-Utility ends when its execution is completed.
Outputs the QC test pattern and performs density measurement for image evaluation of this equipment.
[3]
Reset Film Counters
Resets the number of films remaining on the tray to the default value (number of films in the film pack). Use this function to replace films which have been accidentally exposed during tray exchange, etc. (The total number of films used will not be reset.)
[4]
Setting the Sensitive Material Correction Parameter
Used for setting the sensitivity information of film. If this setting has been changed, the changes made will not be valid unless "[U-1] automatic density correction” is executed. Consequently, if the execution timing of automatic density correction is set to “Every film pack”, perform this setting with no films on the tray. If this setting is performed after executing automatic density correction after replacing film, there will be a need to execute automatic density correction again.
[5]
Setting the Date and Time
Set the date and time of this equipment. Change the time accordingly when using in countries with summer time.
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2. PC-UTILITY PC-Utility is used for changing the settings of the equipment by directly accessing setup files in the equipment and editing them using FTP communication as interface. Edit this setup file on the browser of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
This chapter describes only an outline of the PC-Utility. For details on the functions of the PC-Utility, refer to the separate “CR-IR 391CL/ CR-IR 391V CL Service Manual”.
2.1
Preparations for Using the PC for Servicing
In order to use the DI Tool (DPX7 PC Tool function), the Service Center or Service Station, etc. must first install the DI Tool in the PC for servicing and set the directory of the FTP site.
The 10BASE-T/100BASE-TX straight cable is required for connecting the PC for servicing.
2.1.1
Environment of PC for Servicing
OS l Microsoft Windows 2000 (SP4), Windows XP Professional (SP2), or Windows Vista
Accessories l CD-ROM drive
Network Interface l Ethernet port should be usable.
External Connecting Device l CD-ROM drive
Browser l Internet Explorer version 6 or 7 should be installed.
When any pop-up blocker tool such as Google Toolbar is installed, the pop-up blocker feature must be disabled.
Others l The FTP of the Internet Information Service should be operating.
This manual describes the procedure for connecting the PC for servicing to this equipment via the network, but it is also possible to directly connect the PC for servicing to this equipment using the 10BASE-T/100BASE-TX crossing cable.
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MU-3 2.1.2
Preparations for Using the PC for Servicing
l Setting a Windows Account for the PC for Servicing The userrname and password should be registered. • User: dryprinter • Password: fujifilm • Access permission: Administrator The above are already set and need not be set for PCs for servicing using DI Tools for FUJIFILM imager equipment other than this equipment.
l Setting the FTP Site Directory The FTP site directory should be set as follows “Any drive name”:\Program Files\fujifilm\DRYPIX” {MU:2.1.3_Setting the FTP Site Directory of the PC}
2.1.3
Setting the FTP Site Directory of the PC
To perform transmission and reception of various data with the equipment, there is a need to set the FTP site directory of the PC for servicing. Described here is the setting method for an example of Windows 2000. Settings are performed in the same way basically for Windows XP, however precautionary items and addition setup items may be provided. {MU:2.1.6_Precaution and Settings in the Use of Windows XP PC for Servicing}
To set the FTP site directory of the PC, Internet Information Services (IIS) function (one of the Windows 2000 components) is required. This Internet Information Services (IIS) will not be installed in the standard installation of Windows 2000. If not installed in the PC used, install it as follows.
Installing the Internet Information Services (IIS) n
1. Click [Start] from the Windows taskbar, then [Settings] → [Control Panel].
2. Double-click the [Add/Remove Programs] icon. 3. Click [Add/Remove Windows Components]. 4. Select the checkbox of [Internet Information Services (IIS)] from the [Components:] list, and click [Next].
5. Follow the instructions of the [Windows Components Wizard] dialog to install the Internet Information Services (IIS).
If the message [Insert Disk] appears halfway through to prompt for the “Windows 2000 CD-ROM” to be inserted, insert the CD-ROM into the CD-ROM drive and click [OK]. If the [Microsoft Windows 2000 CD] window appears upon inserting the “Windows 2000 CD-ROM”, click [Exit] to close the window.
6. After completing installation, click [Finish]. 7. Close all windows opened on the Windows desktop.
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MU-4 Setting the FTP Site Directory of the PC n
1. Click [Start] from the Windows taskbar, then [Settings] → [Control
9. Set the directory of the FTP site (C:\Program Files\FujiFilm\DRYPIX) at [Local Path:] , and select the checkboxes of [Read], [Write], and [Log visits].
Panel].
2. Double-click the [Administrative Tools] icon. 3. Double-click the [Internet Services Manager] icon. 4. Double-click the computer name of the PC used from the [Computer]
If the directory of the FTP site is not set to “C:\Program Files\FujiFilm\ DRYPIX”, the PC-Utility will not operate properly. If using other applications on the same PC, after using the PC-Utility, return to the settings noted down at step 8. In addition, “C:\inetpub\ftproot” is the default value of Windows 2000 and can be changed.
list.
5. Check that [Default FTP Site] is set to [Running]. If set to [Stopped] or [Pause], right-click [Default FTP Site] and select [Start].
6. Right-click [Default FTP Site], and click [Properties] from the pop-up menu.
7. Click the [Home Directory] tab. 8. Note down the path set at [Local Path:].
As Windows 2000 has only one home directory for all accounts, if another directory (folder name) has already been specified for [Local Path:], other applications may be using it.
10. Click [OK]. 11. Close all windows opened on the Windows desktop.
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MU-5 2.1.4
Setting Grouping Symbols
When the [Regional Options] of the PC for servicing is not English, check the setting of the grouping symbol, and change it if different from below.
5. Click the [Time] tab. 6. Check that [Time separator] is “ : ” (colon).
n Checking Procedure
1. Click [Start] from the Windows taskbar, then [Settings] → [Control Panel].
2. Double-click the [Regional Options] icon. 3. Click the [Numbers] tab. 4. Check that [Decimal symbol] is “ . ” (period).
If as a result of the above selection, the same symbol is selected for [Digit grouping symbol] and [Decimal symbol], change the symbol for [Digit grouping symbol].
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7. Click the [Date] tab. 8. Check that [Date separator] is “ / ” (slash).
9. Click [OK]. 10. Close the [Control Panel] window.
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MU-7 2.1.5
Creating the Data Storage Folder
Create the storage folder for various data of the equipment.
4. [Make]
1. Load the main unit software CD-R into the CD-ROM drive.
→ The “DPXPRICopyTool.exe” starts automatically and [DPX PRIMA Copy Tool] window is displayed.
If it does not start automatically, double-click “DPXPRICopyTool.exe” in the CD-R and start it.
→ Data strage folder is created and the [Success.] screen appears.
2. Enter the FTP site root directory at [Input drive of FTP-Home]. {MU:2.1.3_Setting the FTP Site Directory of the PC}
3. Enter [Establish name] and [Printer host name].
• Data strage folder: “C:\Program Files\Fujifilm\DRYPIX\DRYPIXPRIMA\Printers\Establish name_ Printer name” • The data storage folder contains the following four empty folders: • “Indv” folder: Location for storing individual data • “Log” folder: Location for storing log data • “Operation” folder: Location for storing equipment operation data • “Scanner” folder: Location for storing scanner data
5. [OK] 6. Close all windows, and unload the main unit software CD-R.
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MU-8 2.1.6
Precaution and Settings in the Use of Windows XP PC for Servicing
When using the Windows XP (SP2) PC for servicing, the following precautions and additional settings are required for operating the service tool software.
n Precautions on Installing Internet Information Services (IIS) If IIS has not been installed in the Windows XP PC for servicing to be used, perform the additional install in the same way. Also, during the installing procedure, check the following.
1. Select the checkmark in the [Internet Information Services (IIS)]
checkbox from the [Components:] list at [Add/Remove Windows Components], and click [Details...].
2. Check that the checkmark is selected in the [File Transfer Protocol
(FTP) Service] checkbox from the [Subcomponents of Internet Information Services (IIS):] list. If not selected, select the checkmark, and click [OK]. If [File Transfer Protocol (FTP) Service] is not selected at the [Subcomponents of Internet Information Services (IIS):] list, [Default FTP Site] will be disabled, disabling directory settings of the FTP site hereafter.
n Windows Firewall Settings Like the Windows 2000 PC for servicing, implement FTP site directory settings, Windows XP will also require additional setting of the TCP Port number used by the [Default FTP Site] to the Windows Firewall Exceptions. Set as follows.
1. Click [Start] from the Windows taskbar, then [Settings] →[Control Panel].
2. Double-click the [Administrative Tools] icon. 3. Double-click the [Internet Information Services] icon. 4. Double-click the computer name of the PC used from the [Computer] list.
5. Double-click the [FTP Sites] folder from the [Name] list. 6. Right-click [Default FTP Site], and select [Properties]. 7. At the [FTP Site] tab, note down the number displayed at [TCP Port:] of [Identification] (“21” in the following screen example).
3. Proceed with the installation procedure according to the instructions displayed.
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8. Click [Cancel]. 9. Close all windows opened on the Windows desktop. 10. Click [Start] from the Windows taskbar, then [Settings] → [Control
14. Enter “FTP” in [Name:], and enter the number noted down at step 7. in [Port number:] (“21” in the following screen example).
Panel].
11. Double-click the [Windows Firewall] icon. 12. Click the [Exceptions] tab.
15. Click [OK].
13. Click [Add Port...].
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16. Check that the checkmark of the [FTP] checkbox has been added in the [Programs and Services:] list of the [Exceptions] tab.
17. Click the [Advanced] tab. 18. Click [Settings] of [Network Connection Settings].
The contents of the [Programs and Services:] list of the [Exceptions] tab of the Windows Firewall shown below are just an example, and actual contents displayed will differ according to the state of use of the PC for servicing (different programs and service names may be registered).
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19. Select the checkbox of [FTP Server] of [Advanced Settings] window.
→ This will display the [Service Settings] window.
20. Check that host name is entered at [Name or IP address (for example 192.168.0.12) of the computer hosting this service on your network:] then click [OK].
21. Click [OK] of the [Advance Settings] window.
22. 23.
Click [OK]. Close all windows opened on the Windows desktop.
n Disabling Browser’s Pop-up Blocker When the PC for servicing runs Windows XP (SP2 or later), the browser’s pop-up blocker must be disabled.
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MU-12 2.2
Flow of PC-Utility Operations
2.2.1
Connecting PC for Servicing to the Network
Connect PC for servicing to the network. (When using the PC for servicing)
1. Connect network cable of the PC for servicing to the network to which the equipment is connected.
2.2.2
Connecting to the Equipment (Starting PC-Utility)
Connect the communication of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) to the equipment.
1. Turn ON the power of the equipment. 2. Start Internet Explorer on the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
3. Enter the following address in the address bar, and then press the <ENTER> key on the key board.
http://default IP address of this equipment:20051/USER/Login.htm
When entering the address, discriminate between upper and lower cases. → The login screen is displayed.
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3. Enter the following username and password, select the language (English) and click [Login].
• Starting the PC-Utility displays the "oFL" on the operation panel.
Login: dryprinter Password: fujifilm • Entering an incorrect user name or password displays “Login failure (Illegal login name)” or “(Login failure (Illegal password)”.
→ The PC-Utility starts and the maintenance tree is displayed.
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MU-14 2.2.3
PC-Utility Operations
Select PC-Utility menu, and perform equipment settings, etc.
n Selecting Menu Command
1. In the maintenance tree in the left frame of the PC-Utility, click the command name.
n Executing Command l To Change the Equipment Settings
1. To change the equipment settings, select/enter the setting values in the command execution window, and click [Execute]. When one of [Setting1] through [Setting3] is selected, scroll the command execution window until the command is visible.
→ The command execution window appears in the upper right frame of the window.
→ When the equipment settings have been changed successfully, [Command completed.] is displayed.
When one of [Setting1] through [Setting3] is selected, the setting values already set for the equipment are displayed in the command execution window.
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MU-15 l To Operate the Equipment
1. To check the operation of the equipment, select/enter the operation
conditions, etc. in the command execution window, and click [Execute].
→ The equipment operates according to the operation conditions. When the operation has completed successfully, [Command completed.] is displayed.
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MU-16 2.2.4
Disconnecting the Equipment
1. After completing settings, click [Logout] button of the maintenance
2. Close the logout window after the logout screen shows “It logged out from the printer. Please close this page.”
tree.
→ The equipment performs reinitialization and [oFL] disappears. → PC-Utility terminates and the logout window opens indicating [Now logging out from the printer. Please wait.].
, the logout screen will not be If the PC-Utility was ended by clicking displayed unless the pop-up blocked setting of the browser is canceled. {MU:2.1.1_Environment of PC for Servicing}
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MU-17 2.3
PC-Utility Menu Tree
A
PC-Utility [PC1]
B
[PC1-3] Setting3
System information and setup
[PC1-3-1] Set Date
[PC1-1] Setting1
[PC1-3-2] Ele Save Mode
[PC1-1-1] Check Version
[PC1-3-3] Set Alarm
[PC1-1-1a] Input Serial No.
[PC1-3-4] Reboot
[PC1-1-2] Set DICOM [PC1-1-2-1]
AE Title
[PC1-1-2-2]
Port No.
[PC1-3-5] Film Characteristic ID [PC1-3-6] Power Supply Voltage [PC1-4] Log data
[PC1-1-3] Set Network [PC1-1-3-1]
IP Address
[PC1-1-3-2]
Subnet Mask
[PC1-1-3-3]
Gateway
[PC1-1-3-4]
Host Name
[PC1-4-1] Display Error Log [PC1-4-2] Clear Error Log [PC1-4-3] Display DICOM Log [PC1-4-4] Logging Mode
[PC1-1-4] Display Mac address [PC1-1-5] Registration service pc
[PC2]
Transfer Indv. Data
[PC3]
File Transfer
[PC3-1] Single File
[PC1-2] Setting2
[PC3-2] Analysis Data
[PC1-2-1] Set Rem. Films
[PC3-3] Scanner Data
[PC1-2-2] Set Tray
[PC3-4] Operation Data
[PC1-2-3] Enable QC
[PC4]
[PC1-2-4] Set Target Den.
Upgrading
[PC4-1] Full Install
[PC1-2-5] Printing Dmax
[PC4-2] Upgrading
[PC1-2-6] Auto F.D.C. [PC1-2-7] Set Film infomation [PC1-2-8] Display indv. data
A 020-201-01(1)E
B
C
FM-DL 100 Service Manual
MU-17
MU-18 D
C
[PC5]
Output Film
[PC9]
Check Mechanism
[PC5-1] 24-Steps
[PC9-1] Adjusting Sub Scanner
[PC5-2] 17-Steps
[PC9-2] Other Actuators
[PC5-3] Cleaning Film
[PC9-3] Sensor Monitor
[PC5-4] Flat pattern
[PC9-4] Inter Lock Check
[PC5-5] Grid [PC5-6] Uniformity [PC6]
F.D.C.
[PC6-1] Auto F.D.C. [PC6-2] Check Density [PC6-3] 24-Steps [PC6-4] Display 24-Steps [PC6-5] Manual F.D.C. [PC6-6] Set Collect.T. [PC6-7] Clear Collect.T. [PC6-7] Uniformity [PC6-7-1] Clear [PC6-7-2] Manual Input [PC6-8] DM Sensor Monitor [PC7]
Check Scanner
[PC7-1] Adjusting Main Scanner [PC7-2] Film Characteristic ID [PC7-3] Edge Sensor Monitor [PC7-4] Reset Scanner Data [PC8]
Heat- Developer
[PC8-1] Temperature [PC8-2] Set Heater Cond. Temp. [PC8-3] Power Supply Voltage D 020-201-01(1)E
FM-DL 100 Service Manual
MU-18
MU-19 2.4 [1] [1-1]
Details of PC-Utility Commands System information and setup Setting1
Confirm details such as IP address and subnet mask with the network administrator of the installation site. [1-1-1] Check Version
Command for displaying various versions of the equipment. [1-1-1a] Input Serial No.
Command for setting the serial number of the equipment and scanner unit.
Do not change the values set.
[1-1-2] Set DICOM [1-1-2-1] AE Title
Command for setting the AE Title of the printer.
“DRYPIX” • The allowable characters for the AE Title are symbols from 20h to 7Eh of the 1-byte code table. • If the number of digits entered does not add up to 16, spaces are set for the remaining number of digits. • The following are not accepted. • All spaces • Space for the first digit • First character is a number [1-1-2-2] Port No.
Command for setting the port number used on the network.
“17238”
Do not set the following port numbers as they are reserved. • 23 : Telnet port • 135, 445, 5000 : OS port • 20051, 20052 : PC-Utility port Input range: 0 to 65535
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FM-DL 100 Service Manual
MU-19
MU-20 [1-1-3] Set Network
[1-1-3-3] Gateway
[1-1-3-1] IP Address
Command for setting the IP address used on the network.
“172.16.1.30” • •
Input range: 0 to 255 The following are not accepted. • “0.0.0.0” • “255.255.255.255” • No value is entered.
[1-1-3-2] Subnet Mask
Command for setting the subnet mask used on the network.
“255.255.0.0”
1. Enter the subnet mask (decimal).
Command for setting the gateway address used on the network.
“0.0.0.0” • Input range: 000 to 255 • Invalid input: “255.255.255.255” • If no value is entered or “0.0.0.0” is entered, it will be taken as incomplete setting. [1-1-3-4] Host Name
Command for setting the host name used on the network.
“fujiprinter” • The allowable characters for the host name are alphabets (upper and lower cases), numbers, and hyphen “-”. • The following are unaccepted. • Space • Less than 2 characters • First character is a number.
• Input range: 0 to 255 • Out of input range if no value is input.
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FM-DL 100 Service Manual
MU-20
MU-21 [1-1-4] Mac Address
[1-2]
[1-2-1] Set Rem.Films
The MAC address of the CPU board is displayed. [1-1-5] Registration service pc
Command for registering the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) to enable file transfer. Any unregistered PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) are limited in function and does not support “Transfer Indv. Data” and “File Transfer” of PC-Utility. Only one PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) can be registered. Only the one registered last supports file transfer.
“172.16.1.20”
Setting2
Command for resetting the number of films remaining in each film tray.
The number is reset to the default number of films in the film pack of the corresponding size, instead of being set to a random number of films. [1-2-2] Set Trays
Command for setting whether film trays mounted on the equipment are used or not.
All “ON”
[1-2-3] Enable QC
Default IP address of CR-IR 391CL/CR-IR 391V CL: “172.16.1.20”
Command for enabling/disabling the image QC function of the U-Utility.
“ON”
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FM-DL 100 Service Manual
MU-21
MU-22 [1-2-4] Set Target Den.
[1-2-7] Set Film infomation
Command for setting the density of each step wedge used when recording the image QC pattern of U-Utility.
Command for setting the printing position of film information.
The density step to be set is the middle wedge (1 to 3). "Density 4” (Dmax) and “Density 0” (Fog) cannot be set.
[1-2-8] Display indv. data
• [Density 1] : Density of the first step (Range: 20 to 250 (
“Upper Left”
Command for displaying system file list.
“Density 1: 48, Density 2: 120, Density 3: 192” [1-2-5] Printing Dmax
Command for setting whether to enable/disable the “density 4” step wedge for density measurement in the QC test pattern of U–Utility.
“Density4” means the uppermost wedge (density=Dmax). If set to disable, the guide number (4) is not shown and the density is Fog.
“OFF” [1-2-6] Auto F.D.C.
Command for setting the automatic execution timing of automatic density correction.
“every pack”
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FM-DL 100 Service Manual
MU-22
MU-23 [1-3]
Setting3
[1-3-1] Set Date
Command for setting the system date and time. [1-3-2] Ele Save Mode
Command for setting the timer value when this equipment shifts into the power save mode. • This software stops the following loads in the running state. • Heat development section temperature decrease • Motor excitation OFF • Polygon motor OFF • Under the following conditions, the equipment recovers from the power consumption mode and sets into the standby state. • Image transfer from external equipment • When level 1 error occurs
“15” [1-3-3] Set Alarm
Command for setting the ON/OFF of the operation panel alarm.
“ON”
[1-3-5] Film Characteristic ID
Command for setting film sensivity correction value.
Film size 14x17 14x14 10x14 10x12 8x10
Correction information 3 0 0 2 2 2
Correction information 4 2 2 2 2 2
Do not change the settings until instructed by the Servicing Department. [1-3-6] Power Supply Voltage
Command for setting the power voltage of the heater.
• As 100V models are equipped with a different heater from 200V models, even if 200V/220V/230V/240V is set, there is no risk of overheating of the heater. • If the wrong voltage is set, the equipment may set into the stand-by state earlier or later than expected, resulting in change in recording density for the first few films immediately after Ready. This equipment performs heat development control by changing the pulse width of the heater ON time according to the voltage selected.
“100V”
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Correction information 2 2 2 2 2 2
CAUTION
[1-3-4] Reboot
If the equipment needs to be rebooted after completing command settings, execute this menu and reboot or shut down the equipment. Even if the “Abnormal Operations” errors occurred, execute this menu and reboot the equipment.
Correction information 1 2 2 2 2 2
The default value of the 200V model is “200V”.
FM-DL 100 Service Manual
MU-23
MU-24 [1-4]
Initialize
[1-5]
Log data
[1-4-1] Save Data
[1-5-1] Display Error Log
Command for saving various configuration settings (system state after installation).
Do not select [Manufact]. The various configuration settings saved on this menu can be returned to the state when saved, using “[1-4-3] Recover”. [1-4-2] Initialize
Command for executing initialization of various setting information and returning default values set at shipment.
Executing this menu initializes the following data other than the data initialized using “[1-4-3] Recover”. • Various configuration data • Data on whether I/O tracer is executed
Command for displaying error log list. [1-5-2] Clear Error Log
Command for deleting error logs. [1-5-3] Display DICOM Log
Monitors the operating state of the software on the equipment in DICOM communication (communication between software tasks, calculation results, etc.) saved in the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL). • The data for analysis which will be displayed. • Error logs and text files of various setting information • Communication logs (external input/formatter/formatter to printer/printer ISC) • The time stamp of the analysis data is not guaranteed, but is of the date of execution. • The I/O tracer is also saved when jams occur in addition to when this menu is executed.
[1-4-3] Recover
Command for returning configuration settings to their saved state when [Service] of “[1-4-1] Save Data”is selected. Also initializes some data managed by the system.
• To execute this menu, save the various configuration settings beforehand using “[1-4-1] Save Data”. • The initialized data are as follows. • Remaining film count • User counter • Error log
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FM-DL 100 Service Manual
MU-24
MU-25 [1-5-4] Logging Mode
• If there is a need to acquire logs for analysis of problems, set this setting to [ON], reproduce the phenomenon, and acquire the required log. • This setting differs according to the time the equipment was ended (End display). When function is [ON]: Within 35 seconds When function is [OFF]: Within 5 seconds
Command for setting whether to save log data for equipment analysis in the PC for servicing or CR-IR during termination of the equipment.
Analysis log
Operation data log
Log type
Log acquisition mode
: Log to be seved, -: Log not to be saved Non-log acquiDetails sition mode
Error log
Records equipment failures. Cover open is also recorded as error. Magazine open is not taken as error.
IOT
Records ON/OFF state of sensors and motors in timechart format. Special viewer is required for referencing.
ISC
Records reception of messages between tasks of conveyance and print functions.
Mechanism log
Records control of ON/OFF of sensors and motors, etc.
Edge sensor log
Records edge sensor reading values.
PFIF log
Records message transmission/reception between the formatter and printer.
Jam log
Collects logs related to jams when jams occur.
DICOM log
-
DICOM communication log with connected part. Log volume is heavy.
Main log
-
Log on control of all applications. Records start and termination time, control transition time with each subsystem, etc.
Output log
-
Records progress to printing after image processing completes.
PCUTL log
-
PC-Utility function processing trace.
Spooler log
-
Records results of printing request. Also records information such as remaining films when printing is requested.
Trace log
-
Records start state between sub-systems on chart.
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FM-DL 100 Service Manual
MU-25
MU-26 [2]
Transfer Indv. Data
Command for transferring individual data files. The files to be transferred are the files in the “Indv” folder (C:\Program Files\Fujifilm\ DRYPIX\DRYPIXPRIMA\Printers\Establish name_Printer name\Indv).
To perform File Transfer, there is a need to perform “[PC1-1-5] Registration service pc”. Executing [PC->Printer] transfers the file “CLTInfo.csv” in the “Indv” folder of the PC for serving (or CR-IR 391CL/CR-IR 391V CL). This file is written in the format in which the setup information of each client is partitioned by a comma like “Setting item name, setting value”.
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FM-DL 100 Service Manual
MU-26
MU-27 [3]
File Transfer
Transfer data files between the equipment and PC for servicing.
To perform file transfer, “[PC1-1-5] Registration service pc” must have been performed in advance.
[3-1]
[3-3]
Command for transferring scanner data file to the equipment. After the scanner unit is replaced, the files in the “Scanner Data CD-R” supplied with the scanner unit must be transferred to the equipment.
1. Check that the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) is registered.
Single file
Command for transferring manually selected data file to the equipment.
{MU:2.4 [1-1-5]_Registration service pc}
2. Copy the files in the Scanner Data CD-R to the “Scanner” folder (C:\
Program Files\Fujifilm\DRYPIX\DRYPIXPRIMA\Printers\Establish name_Printer name\Scanner) in the PC for Servicing (or CR-IR 391CL/ CR-IR 391V CL).
Files which can be sent to the equipment include parameter files and program files.
[3-2]
Analysis Data
3. Input the serial number of the label affixed on a new scanner unit. 4. [Execute]
→ File transfer starts. When file transfer is completed, the [Command completed.] is displayed. If the file transfer fails, [Command incompleted.] is displayed
Command for transferring analysis data files from the equipment. A log file for analysis is transferred to the “Log” folder (C:\Program Files\Fujifilm\ DRYPIX\DRYPIXPRIMA\Printers\Establish name_Printer name\Log) of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
Scanner Data
[3-4]
Operation Data
Command for transferring operation data files from the equipment. A CSV format file is transferred to the “Operation” folder (C:\Program Files\Fujifilm\ DRYPIX\DRYPIXPRIMA\Printers\Establish name_Printer name\Operation) of the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL).
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FM-DL 100 Service Manual
MU-27
MU-28 [4]
Upgrading
Perform full installation or version upgrading of the main unit software. Use the main unit software copied to the FTP folder in the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL) when performing full installation or version upgrading of the equipment. For details on version upgrading or full installation procedure using the PC for servicing, refer to “REMOVAL AND ADJUSTMENT (MC)”. {MC:11_INSTALLING THE MAIN UNIT SOFTWARE}
2. Enter the drive name into [Input drive]. 3. Click [Copy] of [Please specify the drive of FTP-Home].
Before starting this procedure, the individual data should be backed up because it will be initialized by [Full Install].
[4-1]
Full Install
[4-2]
Upgrading
n Copying Main Unit Software to the PC for Servicing (or CR-IR 391CL/CR-IR 391V CL)
1. Load the main unit software CD-R into the CD-ROM drive.
→ “DPXPRICopyTool.exe” starts automatically and [DPX PRIMA Copy Tool] window is displayed.
If it does not start automatically, double-click “DPXPRICopyTool.exe” in the CD-R and start it.
“DPXPRICopyTool.exe” must be started from the CD-ROM drive. “DPXPRICopyTool.exe” may not function properly if started from a copy on the desktop, etc.
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→ The main unit software will be copied in the FTP folder (C:\Program Files\ FujiFilm\DRYPIX\DRYPIXPRIMA\CD-Image). → When completed, the [Success.] screen appears.
4. [OK] 5. Click [EXIT] to close [DPX2 Copy Tool] window. 6. Unload the main unit software CD-R from the CD-ROM drive.
FM-DL 100 Service Manual
MU-28
MU-29 n Transferring the Main Unit Software to the Equipment (Full Install/Upgrading)
1. Start the PC-Utility. 2. When performing full installation, save individual data first. 3. [Full Install] or [Upgrading] → [Execute]
→ The main unit software is transferred (version upgrade or full installation) in the equipment. When transferring completed, the [Command completed.] screen appears.
4. Select
[Reboot] of the PC-Utility menu.
Reboot the equipment so that the changes made in the main unit software become effective.
5. [Reboot] → [Execute]
→ [End] is displayed on the operation panel. [End] means termination processing is currently being carried out. The equipment will reboot after about 75 seconds. → “System off. Please close this page.” is displayed on the PC Utility.
6. Close the PC-Utility window. 7. If full installation has been performed, perform the following procedure as well. • • • •
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Restoring the individual data Reboot the equipment Setting the system date and time Setting the number of remaining films
FM-DL 100 Service Manual
MU-29
MU-30 [5]
Output Film
[5-1]
24-Steps
Command for printing the 24-steps pattern.
[5-2]
17-Steps
Command for printing the 17-steps pattern.
[5-3]
Cleaning Film
Command for printing the cleaning film.
[5-4]
Flat pattern
Command for printing the flat pattern.
[5-5]
Grid
Command for printing the grid pattern.
[5-6]
Uniformity
Command for printing the uniformity measurement pattern.
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FM-DL 100 Service Manual
MU-30
MU-31 [6] [6-1]
F.D.C. AUTO F.D.C.
Command for printing 24-steps patterns and calculating the 24-steps density correction value from the density data measured by the density measurement section. The number of prints is fixed at 1.
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[6-2]
Check Density
Command for printing 17-steps pattern, and displaying 17-steps data measured by the density measurement section. The number of prints is fixed at 1.
l Specified Values Step
Dmax 3.0
1
fog
2
Density should be between densities of step 1 and step 3.
3
Density should be between densities of step 2 and step 4.
4
0.30±0.07
5
0.48±0.07
6
0.66±0.07
7
0.84±0.07
8
1.02±0.07
9
1.20±0.07
10
1.38±0.07
11
1.56±0.07
12
1.74±0.07
13
1.92±0.07
14
2.10±0.09
15
2.40±0.09
16
2.70±0.11
17
3.00±0.11
FM-DL 100 Service Manual
MU-31
MU-32 [6-3]
24-Steps
Command for outputting the 24-steps pattern using the current setting value.
[6-4]
Display 24-Steps
Command for displaying the 24-steps density data measured by “[6-1] AUTO F.D.C.”.
If the equipment is rebooted after executing “[6-1] AUTO F.D.C.”, this density data will be deleted.
[6-5]
Manual F.D.C.
Command for entering the 24-steps density value measured using the external densitometer, and creating density correction information.
[6-6]
Set Collect.T.
Command for creating densitometer calibration tables for calibrating the built-in densitometer.
To execute this menu, “[6-3] 24-Steps” needs to be executed first.
[6-7]
Clear Collect.T.
Command for initializing densitometer calibration tables.
[6-8]
Uniformity
[6-8-1] Clear
Command for returning the uniformity correction data to the state at shipment (?default value) or clearing the data to zero for all specified film sizes or all sizes.
l Clear Type [Single]/[All]
l Clear data type [Manufacture] [Zero]
: Returns to state at shipment : Clears to zero.
l Film Size (When “Single” is selected at “Clear Type”) [14x17]/[14x14]/[10x14]/[10x12]/[8x10] [6-8-2] Manual Input
Measure the uniformity measurement pattern output at “[PC6-8] Uniformity” using an external densitometer, and repeatedly enter the required number of measurement data. (Number=Low Density/High Density: 15 each)
Correction is carried out on the film size set on the equipment. Make sure that the film size to be measured and film size set on the equipment are the same before executing this command.
[6-9]
DM Sensor Monitor
Command for monitoring whether the density measurement sensor of the internal densitometer is operating normally or not.
After completing monitoring, execute ?[Quit] to end communication with the equipment. If communication is not ended, it may not be possible to execute other menus.
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FM-DL 100 Service Manual
MU-32
MU-33 [7] [7-1]
Check Scanner Adjusting Main Scanner
[7-1-1] Scanning Width
[7-2]
Edge Sensor Monitor
Command for monitoring changes in the film edge sensor (SD5) used in the correction of the scanning position. This monitoring of changes allows checking of the quantitative film tilt degree during printing, and checking of the film edge sensor alone.
[7-1-2] Scanning Position
The following are displayed: • Current value (pixel value and counter value, average value during printing) • Maximum value (pixel value and counter value: maximum value during monitoring, value only during printing) • Minimum value (pixel value and counter value: minimum value during monitoring, value only during printing) • Starting Position (Reference value) • Start position adjustment value (Reference value)
Command for setting the main scanning width (compression rate in the main scanning direction). Measure the output “[5-5] Grid” pattern “B”, and adjust.
Command for setting the scanning position in the main scanning direction. Measure the output “[5-5] Grid” pattern “C”, and adjust. [7-1-3] Initialize Scanner
Command for initializing the scanning width adjusting values and scanning position adjusting values.
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After completing monitoring, execute ?[Quit] to end communication with the equipment. If communication is not ended, it may not be possible to execute other menus.
[7-3]
Reset Scanner Data
Command for resetting the total running time of the scanner unit to “0”. Reset the time at this menu when replacing the scanner unit.