Inspection And Test Plant
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ENI - IRAQ ZUBAIR OIL FIELD DEVELOPMENT PROJECT
MOD WATER TREATMENT PROJECT INSPECTION & TEST PLAN EX-DE
03
11/06/2020
Issued for Approval
Najm Raad
EX-DE
02
27/05/2020
Issued for Approval
Najm Raad
EX-DE
01
10/05/2020
Issued for Approval
Najm Raad
EX-DE
00
20/03/2020
Issued for Comments
Najm Raad
Validity Status
Rev. Number
Date
Prepared by
Description
Revision index Company logo and business name
Mouayed Zeadan Mouayed Zeadan Mouayed Zeadan Mouayed Zeadan
Approved by
Contractor Approval
Talal Ali Talal Ali
Checked by
Project name
Mazin Farman
Haqi Hassan Haqi Hassan Haqi Hassan Haqi Hassan
Talal Ali
Company Document ID
ZUBAIR OIL FIELD DEVELOPMENT PROJECT
eni iraq b.v.
Company Approval
252100DBQA00007 Job n. Contractor Document ID
Contractor logo and business name
Iraq General Company for Execution of Irrigation Projects
MOD_QA_IGC_ENI_0001 Contract n. 4600039760
Vendor logo and business name
Vendor Document ID Order n.
Facility Name
Location
ZUBAIR FIELD -MOD WATER INTAKE AND TREATMENT PLANT Document Title
Scale ONSHORE
Inspection & Test Plan
Sheet of Sheets
N.A. Supersedes N. Supersedes by N. Plant area 2521
1 of 121
Plant unit N.A.
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
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EX-DE
03
Sheet of Sheets
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REVISION HISTORY No. of sheets Description 105 ISSUED FOR COMMENTS 117 ISSUED FOR APPROVAL 121 ISSUED FOR APPROVAL 121 ISSUED FOR APPROVAL U
Rev. EX‐DE 00 EX‐DE 01 EX‐DE 02 EX‐DE 03
Date 20‐03‐2020 10‐05‐2020 27‐05‐2020 11‐06‐2020
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
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Rev. No.
EX-DE
03
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INDEX
1. INTRODUCTION ................................................................................................................................................................. 4 2. DEFINITIONS ...................................................................................................................................................................... 4 3. PROJECT SPECIFICATION DOCUMENTS AND STANDARDS ................................................................................................ 4 3.1 Hierarchy of Regulations .............................................................................................................................................. 5 3.2 Codes and Standards .................................................................................................................................................... 5 3.3 Contract Documents .................................................................................................................................................... 6 3.4 Quality Requirements .................................................................................................................................................. 6 3.5 Eni Iraq BV Specifications ............................................................................................................................................. 6 4. RESPONSIBILITIES .............................................................................................................................................................. 7 4.1 Contractor ................................................................................................................................................................. 7 4.2 Subcontractor ............................................................................................................................................................ 7 5. MEETING ........................................................................................................................................................................... 8 5.1 General Pre‐Inspection Meeting .................................................................................................................................. 8 5.2 Regular Inspection and Test Meeting .......................................................................................................................... 8 5.3 Special Quality Meeting ................................................................................................................................................ 8 6. INSPECTION / TEST CONTROL ........................................................................................................................................... 9 6.1 Inspection/Test Schedule ............................................................................................................................................ 9 6.2 Performance of the inspections .................................................................................................................................. 9 7. WITNESS INSPECTION ..................................................................................................................................................... 10 8. WITNESSING GENERAL PRINCIPLES ................................................................................................................................ 11 9. INSPECTION TEST / REPORT ............................................................................................................................................ 12 9.1 Document review items ............................................................................................................................................. 12 9.2 Inspection Report ........................................................................................................................................................ 12 9.3 Field Inspection Records .............................................................................................................................................. 12 10. APPENDIXES: .................................................................................................................................................................. 13 Appendix 1: Civil Work .................................................................................................................................................... 14 Appendix 2: Steel Structure Works ................................................................................................................................. 27 Appendix 3: Mechanical Works ..................................................................................................................................... 31 Appendix 4: Piping Works .............................................................................................................................................. 41
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
Company Logo and business name
Company Identification
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Revision Index
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Appendix 5: Electrical Works ......................................................................................................................................... 50 Appendix 6: Instrument Works ...................................................................................................................................... 67 Appendix 7: Pipelines Works .......................................................................................................................................... 82 Appendix 8: Painting Works ........................................................................................................................................... 92 Appendix 9: Inspection and Test Records (ITR) .............................................................................................................. 96
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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1. INTRODUCTION This document shall apply to field inspection and test procedure / plan (ITP) for quality control during construction for the EPC Projects. Contractor already issued QAP. (Ref. 252100DBQA00003) which approved by ENI. and Considering: ‐ ‐ ‐ ‐
All applicable discipline ITP’s; All applicable inspection and testing procedures; Control of Non Conformances; Mechanical Completion & punch list management
2. DEFINITIONS
Company
ENI IRAQ B.V. & ZFOD
Contractor
IGC
Subcontractor
To Be Specified Later
ITP
Inspection Test Plan
NCR
Non Conformance Report
ITR
Inspection Test Report
QA
Quality Assurance
QC
Quality Control
QMS
Quality Management System
QAP
Quality Assurance Plan
QCP
Quality Control Plan
NDE
Non Destructive Examination
WPS
Welding Procedure Specification
PQR
Procedure Qualification Record
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
_______________________________________________________________________________________________ _
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
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Sheet of Sheets
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3. PROJECT SPECIFICATION DOCUMENTS AND STANDARDS The Project specification's / International codes and standards will be mentioned clearly in the specified ITP for each activity in accordance with project design documents include all the working steps with codes and standards. This specified ITP will be submitted to the Company for approval before commencement of the work. The specified ITP's are included, but not limited to, the following listed activities:
Description of the activities. Inspection points for each of the activities. Applicable reference documents. Applicable check procedures and methods. Acceptance criteria. The frequency of inspection. Remedial actions. Persons required to be present at the inspections.
3.1 Hierarchy of Regulations Contractor will consider following regulations: 1. Local Regulations of the Country where the equipment is installed. 2. Project Specifications and Data Sheets. 3. Company General Specifications. 4. International Codes & Standards.
3.2 Codes and Standards
The codes and standards that are to be applicable to this project are, but not limited to: This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
__________________________________________________________________________________________ ______
Company Logo and business name
Company Identification
252100DBQA00007
Code ISO9001
Revision Index
Validity Status
Rev. No.
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Description Quality Management System ISO
Sheet of Sheets
6 of 120
Edition 2015
Standard and requirements OHSAS18007
Occupational Health and Safety
2007
Management Systems Requirements International Finance Corporation:
Community Health and Safety
04.2007
Environmental, Health and
Noise Management (Impacts of Noise
2007
Safety(EHS) Guidelines
Beyond the Property Boundary of The
General EHS Guidelines:
Facilities)
General EHS Guidelines
Environmental Noise Management Iraqi Standard Adopted of Ambient Air
Standard Adopted Project Air Quality
Quality
Standard
Iraqi Standard Maximum Allowable
Maximum Allowable Emission Limits of Air
Emission
Pollutants Emitted from Stationary
No reference No reference
Limits of Air Pollutants Iraqi Environmental Instruction Article
Regulation of Rivers Conservation/
16 and 25-1967
Regulations for Protecting Public Rivers
1967
and Water from Pollution Iraqi Regulation for the Preservation of
Regulation of Water Resources
Water Sources (Act Nub(2)-2001
Conservation
2001
Amendment)
3.3 Contract Documents All Project activates will be comply with the Contract No. is 4600039760 and its appendixes.
3.4 Quality Requirements The Quality Requirements as in Appendix F – QUALITY REQUIREMENT of CONTRACT # 4600039760 “MOD CONSTRUCTION, OPERATION and MAINTENANCE”
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3.5 Eni Iraq BV Specifications The following Eni Iraq BV Specifications: 20189.COO.GEN.SDS
IDENTIFICATION AND TITLE BLOCKS (IDENTIFICATION TABLES) [Eni]
20198.COO.GEN.SDS
ITEM NUMBERING [Eni]
27608.DOC.GEN.SDS
Management and approval of technical documentation
20203.DOC.GEN.SDS
Handover of plant component data and key documents for DBIMP
06215.DOC.GEN.SDS
Facility Functional Units
4. RESPONSIBILITIES
4.1 Contractor 1) Contractor shall perform all required activities in contract. 2) Coordination of inspection with Company for control witness inspection, and for evaluation of its records and results to verify conformance to any specific requirements. 3) Review and approval of the inspection schedule which is prepared and submitted by Sub‐ contractor. 4) Witness the inspection performed by Sub‐contractor at specific points, and for review of the records and results to verify conformance to the specific requirements. 5) Assur all the inspection procedures will be done related to the Project specifications and Company standards (and/or) International codes and standards.
4.2 Subcontractor
1) Perform all tests and inspections according to approved ITP. 2) Prepare all necessary for tests and inspections including scaffolding for the witness of 3) Contractor and/or Company. 4) Submit the inspection and/or test records required for verifying conformance with specified requirements to project. 5) Employ qualified inspection and test personnel to control the inspection, measuring and test for material, equipment’s and construction. 6) Sub‐contractor under contractor responsibility, So the responsibilities in the plan are the same for them This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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5. MEETING
5.1 General Pre-Inspection Meeting
Contractor shall hold a general Pre‐Inspection Meeting with Subcontractor prior to beginning any specific inspection and test to mutual understand any specific requirements of project as follow:
System method for communication between Contractor and Subcontractor
Position and titles of key personnel in the communication channel
Responsibilities of key personnel for conducting the witness inspection, reviewing result and solving problems during construction
5.2 Regular Inspection and Test Meeting
Contractor shall hold a regular inspection meeting on a monthly or any agreed period with Sub‐
contractor to discuss the following items:
Any problems found during inspection, examination or test
Improvement of quality control system
Comments on the inspection procedures
Acceptance or rejection of qualified personnel
Evaluation of inspection results
Corrective actions for non‐conformance to preclude recurrence.
5.3 Special Quality Meeting
If required, Contractor will hold a Special Quality Meeting with Sub‐contractor to discuss the following;
Special requirements/procedures for inspection and test of critical items
A serious accident and/or damaged item during the construction stages
Cause of the problem found during the inspection
Disposition for the problem items found, etc.
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6. INSPECTION / TEST CONTROL 6.1 Inspection/Test Schedule
1) Sub‐contractor shall prepare the Inspection/Test Schedule for the following week and/or month based on the construction progress and submit it to Contractor for review 2) QA/QC Manager shall assign QC Inspector to witness inspection of any item based on the Inspection/Test Schedule submitted by Sub‐contractor.
6.2 Performance of the inspections
1) Subcontractor shall perform the inspection required to verify conformance and prepare and maintain the records of inspected items. Inspection records will, as a minimum, identify following: Item inspected
Number of reference specification or drawing
Date of inspection
Name of inspector or operator
Name of witness inspectors of Contractor and Company
Type of observation
Results of acceptability
2) Contractor shall evaluate the inspection results in accordance with acceptance criteria to verify conformance of an item to the specific requirements and sign and date the records for an acceptable item. 3) When required, Contractor may check the control sheets to verify that inspections have been performed sequentially and to ensure that an unacceptable or non‐conforming item is inadvertently installed, used or preceded to further construction sequence.
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7. WITNESS INSPECTION
1) Contractor may select a witness item depending on a required quality level, past performance and site condition. For a witness item, Contractor shall inform Subcontractor of the items according to the approved Inspection & Test Plan 2) When a witness point is specified in construction sequence, Subcontractor shall submit the inspection application for specific items to Contractor at least two (2) working days prior to the inspection. 3) Contractor shall submit the inspection application to Company at least one (1) working day prior to the inspection, and Company shall notify Contractor minimum 12 hours prior to the inspection whether Company will attend the witness or not. 4) If there is no written confirmation of Company attendance within given period to Contractor, the inspection of Company shall be automatically considered as waiver of Company inspection. 5) The QC Inspector shall witness the inspection and verification of the following:
Adequate and calibrated measuring and test equipment are used
Trained and qualified personnel conduct and perform with qualified equipment according to the approved and qualified procedures.
Necessary monitoring is performed
Suitable environmental conditions are maintained for the duration of the testing
Required date and result of inspection are correctly documented
6) The QC Inspector who witness inspection shall review records and results to verify conformance of only for acceptable inspection criteria. 7) Contractor shall also have Company signature on the inspection records for Company witness inspection items.
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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8. WITNESSING GENERAL PRINCIPLES The following are the most common categories of inspection / test activity. Suggested abbreviations are included in brackets:
1) Hold Point (H): U
Inspection, examination or test shall be notified by the inspection application in advance and shall be performed under witness by Contractor and/or Company or his Representative while the activity is performed. Witnessing and approval of inspection/testing activity performed by Contractor is mandatory prior to proceed.
2) Witness (W): U
Contractor must notify when inspection/testing activity is performed in due time to allow Company or his Representative as a witness to the satisfactory completion of the item. Company or his Representative may decide not to witness the activity allowing Contractor to proceed.
3) Surveillance (S): U
Company or his Representative maintains the right to witness inspection/testing activities at its own convenience. Every week Contractor shall issue two weeks look ahead inspection/testing activities schedule for Company or his Representative follow up.
4) Reports Review (R): U
Company or his Representative shall review inspection/testing record or certificate after activity is performed by Contractor.
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9. INSPECTION TEST / REPORT
9.1 Document review items
1) Subcontractor shall submit copies of the inspection records to Contractor within two (2) working days after inspection. 2) QA/QC Engineer shall evaluate the inspection records and certificated against acceptance criteria to verify conformance to specified requirements
3) For an unacceptable item, QA/QC Engineer shall immediately notify the reason to the Subcontractor
4) Contractor shall also have Company review on the inspection records when specified or required.
9.2 Inspection Report
For the Inspection Reports being issued whenever specific inspection or test is performed according to approved Inspection & Test Plan, Sub‐contractor shall submit the copies of it to Contractor within 2 working days after inspection or test.
9.3 Field Inspection Records
Subcontractor shall compile all of Inspection and Test Records which have been issued According to the Inspection & Test Plan after completion of all of specific inspection and test, and submit it to Contractor within ten (10) days from the date of the final inspection or test. As a minimum, the following items will be included: 1. Cover sheet 2. Table of Contents 3. Mill certificates 4. Each inspection NDE/Test record, as specified 5. Heat treatment charts, as specified 6. Pressure test record (Hydrostatic, Pneumatic, etc.) 7. Other inspection and test records, as specified 8. WPS/PQR 9. Attachments
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10. APPENDIXES: Field Inspection and Test Plan and Records (examples): 1. Civil Works 2. Steel Structure Works 3. Mechanical Works 4. Piping Works 5. Electrical Works 6. Instrumentation Works 7. Pipeline Installation 8. Painting Works 9. Inspection and Test Records
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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Appendix 1: Civil Work
a) Concrete Mix b) Earth Works c) Borrow Pit Certification d) Blinding, Concreting, Coating Foundation and Backfilling e) Precast Concrete f) Inspection of Asphalt Roads Works g) Underground Pipe & Backfill of Underground Service h) Concrete Pavement i) External & Internal Building Finishes
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Page
INSPECTION AND TEST PLAN Concrete Mix
Unit No No.
Contract No:
Activity Description
Work Pack No : Test/Inspection Requirements
Contractor Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility Contractor
Company
ITR ‐ Report or Document: (Note 1)
1
2
3
Established a satisfactory quality supply of water check that this is in full accordance with standards and regulation about the limits for chlorides, sulphates, alkali, sugars, phosphates, nitrates, lead, zinc and total salt contents of the concrete
Periodically tests with a portable electrical conductivity probe calibrated against the satisfactory supply. Chemical tests shall be performed if the conductivity exceed the satisfactory supply
Cement
Manufacturer’s test certification supplied for each delivery of cement Manufacturer’s test certification shall confirm the cement complies and shall be submitted by the CONTRACTOR Test certification for coarse aggregate Test certification for fine aggregate Test certification for sources
Project Specification and Drawings (note 3) Code & Standard Laboratory certificates
Aggregates
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Procedure (note 3) Laboratory Certificate
Project Specification and Drawings (note 3) Code & Standard Laboratory certificates
W/R
W/R
(B) Water chemical analysis
W/R
W/R
W/R
W/R
(B) Materials Certificate (A) Aggregate Particle Size Report (A) Los Angeles Abrasion Test Report (A) Soundness of Rock Test Report
(B) Materials Certificate
4
Admixtures (for air entraining, hot or cold concreting as/if applicable)
Review of datasheet and certificate
Project Specification and Drawings (note 3)
H/R
W/R
(B) Material Certificate
5
Concrete Mix Design
Review of documents
Project Specification and Drawings (note 3)
H/R
W/R
(A) Mix Qualification
6
Trial Mixes
Qualification
Project Specification and Drawings (note 3) Code & Standard Laboratory certificates
H
W
(C) Inspection check list (B) Mix Qualification
7
Crushing Strength Testing (7 and 28 days)
Laboratory testing
Project Specification
H/R
W/R
(A) Laboratory report
8
Tests on the production
Production Review
Project Specification and Drawings. (Note 3) Tests Results.
H/R
W/R
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
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Rev. No.
EX-DE
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Sheet of Sheets
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INSPECTION AND TEST PLAN Earth Works
Unit No
Contract No
Work Pack No :
Contractor
No.
Test/Inspection Requirements
Activity Description
Page
Reference Document
1 of 1
SYSTEM No Inspection and Acceptance Responsibility
Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Evaluation of In‐Situ Fill Material for suitability
Evaluation Tests Liquid &Plastic Limits
Project Specification and Drawings (note 3) Code, Standard & Procedures Quality Control Plan
Compaction Tests 95% MDD Moisture content percent of the optimum moisture content
Project Specification and Drawings (note 3) Code, Standard & Procedures, Quality Control Plan
Surveyor inspection for setting out
Review of Survey Report
Latest revision of Drawings
Final visual check & earthwork release
Visual
2
Earthworks Compaction
3
4
R
W/S
W/R
W
S/R
S
H/R
W/R
(B) Laboratory report (A) Evaluation of in‐situ fill materials
(A) Earth Work Compaction Records
(A) Surveyor report
Document review of the inspection and testing records
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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INSPECTION AND TEST PLAN
Page 1 of 1
Borrow Pit Site Selection Unit No No.
1 1.1 1.2
2
Contract No:
Work Pack No
Contractor
Activity Description
Test/Inspection Requirements
Reference Document
SYSTEM No Inspection and Acceptance Responsibility (2)
Contractor
Company
ITR ‐ Report or Document: (Note 1)
Borrow pit location
Specified and Define Location Borrow pit coordinates provide distance for the following boundary: grazing area settlements main graded and tarmac road archaeological site protected area Location on very sloping terrain Earthworks Compaction
Review of Surveyor’s setting out
Relevant Job Drawings
R
S/R
(A) Survey Report
Visual
Survey Report
R
S/R
(A) Survey Report
Project Specification and Drawings (note 3) Code, Standard & Procedures, Quality Control Plan Latest revision of Drawings Project Specification and Drawings (note 3) Code, Standard & Procedures Quality Control Plan
W/R
W/S
S/R
S
R
W/S
H/R
W/S
3
Surveyor inspection for setting out
Compaction Tests 95% MDD Moisture content percent of the optimum moisture content Review of Survey Report
4
Final depth of excavation and final grade of slopes
Evaluation Tests Liquid &Plastic Limits
5
Final visual check & earthwork release
Visual
(A) Earth Work Compaction Records (A) Surveyor report (B) Laboratory report (A) Evaluation of in‐situ fill materials
Document review of the inspection and testing records Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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INSPECTION AND TEST PLAN
1 of 2
Blinding, concreting, coating foundation and backfilling Unit No No.
Contract No :
Work Pack No :
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
SYSTEM No Inspection and Acceptance Responsibility (2) Contractor
Company
ITR ‐ Report or Document: (Note 1)
1. Concrete mix design and qualification 2. Blinding Concrete 2.1 Verify surveying setting out of Base location and blinding concrete level is as per drawings
Review of Surveyor’s setting out
Relevant Job Drawings
R
S/R
Specifications (note3) Project Procedure (note 3)
S
S
Visual
Drawings
H
W
Visual Material Conformity Certificate review
Project Specification and Drawings (note 3) S
S
S
S
Project Specification and Drawings (note3) Code & Standard Quality Control Plan Project Procedures (note 3)
H/R
W
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Project Procedures (note 3)
W
S
H/R
W/R
S/R
S
2.2
Blinding Concrete receipt & placement
Adequate conveying & depositing As per construction drawing
2.3
inspection Release for foundation
Construction of
Concrete
3. Concreting 3.1
Membrane application (if applicable)
3.2
Check blinding and application of membrane in full accordance with manufacturer’s instructions
3.3
Pre‐Pour inspection of forms, rebar, embeds etc. Release for Concrete Order by Construction and release for pouring. Verify surveyors signature
3.4
Concrete receipt & placement inspection
3.5
Verify concrete field test results conforming to Specifications.
3.6
Concrete curing and protection
Verify (Blinding Concrete) complete Apply sheeting waterproof membrane (polyethylene or other) Rebar Certificate check Rebar free from rust, damage and installed as per drawings Embedded items installed as per drawing Adequate conveying & depositing Concrete vibration and surface finishing Correct placement (e.g. pumping, height)
(A) Pre Pour Report
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Project Procedures (note 3)
Correct mix design ID Max and Min concrete and ambient temperature (ideal 30ºC ‐ 25ºC for mass concrete) Slump test
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Project Procedures (note 3)
Temperature measuring and control if applicable Wet curing minimum 7 days Curing water shall comply with Job Specifications
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Project Procedures (note 3)
(B) Material Certificate of Conformity
S
(B) Materials Certificate (A) Rebar Inspection Report (A) Pre Pour Report (A) Concrete Pour Card (A) Concrete Test Log Mix Qualification
(A) Concrete Test Log
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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INSPECTION AND TEST PLAN
Blinding, concreting, coating foundation and backfilling
Unit No No.
Contract No : 4600039760
Work Pack No :
Contractor
Test/Inspection Requirements
Page
2 of 2
SYSTEM No
Activity Description
Inspection and Acceptance Responsibility Contractor ( Company
Reference Document
ITR ‐ Report or Document: (Note 1)
3.7
3.8
Compressive crush strength test results conforming to Specification
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Project Procedures (note 3)
Major repairs completed after form removal
Form striking, surface inspection and release for repair, if required.
Project Specification and Drawings (note 3) Code & Standard Quality Control Plan Project Procedures (note 3)
Achieving the minimum compressive 28‐ d a y strength result to the required concrete grade
H
W
H/R
(C) Inspection check list
W/R
(B) Laboratory report
4. 4. Coating Foundation and backfilling
Underground Structure released for coating. For Pre‐cast items Note the serial Nos. of them relevant Concrete Test Log
Check inspection forms in structural and precast concrete ITPs are properly signed off.
4.2
Coating applied as specified.
Coating, including thickness, is applied Specifications (note 3) as per the Manufacturer’s detailed installation procedure Quality control plan Coat material certificate review
4.3
Top of foundation and anchor (bolts and plates as applicable) dimensional check
Dimensional measurements
4.4
Backfill & Compaction as per requirements.
4.1
R
Project specifications (note 3) and ITPs
S
(A) Concrete Test Log
W/R
W/R
Drawings
W/R
W/R
Verify compliance with specified requirements.
Project Specification and Drawings (note 3)
W/R
S/R
(A) Earth Work Compaction Record
Documents completeness
Project Procedures (note 3)
H
H
(A) Mechanical Completion Dossier
(A) Concrete Coating Report
5. Mechanical Completion 5.1
Mechanical completion dossier completion and approval. See Mechanical Completion Procedure
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis S PD – Standard Proctor Density, MPD – Modified Proctor Density, MDD – Maximum Dry Density, OMC – Optimum Moisture Content, MC – Moisture Content Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
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INSPECTION AND TEST PLAN
Precast Concrete
Unit No No.
Contract No :
Work Pack No :
Activity Description
Test/Inspection Requirements
Reference Document
Contractor Inspection and Acceptance Response Contractor
1 of 1
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
1
Pre‐Pour inspection of forms, rebar, embeds etc. Rebar free from rust, damage and Release for Concrete Order by Construction and installed as per drawings. Embedded release for pouring. items installed as per
Specifications (note 3) Relevant Project Drawings Quality Control Plan
W
W
(A) Pre‐Pour Check‐list
2
Concrete receive & placement inspection
Specifications (note 3) Quality Control Plan
H/R
W/R
(A) Concrete Pour Card
3
Verify concrete field test results conforming to Correct mix Design ID Max concrete Specifications. temp. 30ºC (25ºC for mass concrete)
Specifications (note 3) Quality Control Plan
H/R
W/R
4
Form striking, surface inspection and release for repair, if required.
Major repairs completed after form removal
Specifications (note 3) Quality Control Plan
H
W
5
Concrete curing and protection
Wet curing minimum 7 days Curing water shall comply with Job Specifications
Specifications (note 3) Quality Control Plan
S/R
S/R
Achieving the minimum compressive 28 day strength result to the required concrete grade
Specifications (note 3) Quality Control Plan
Adequate conveying depositing
(A) Concrete Pour Card
6
Compressive strength test results conforming to Specification
(A) daily surveillance inspection record for curing
H/R
W/R
(A) concrete test result log
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend : S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
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Page
INSPECTION AND TEST PLAN Inspection of Asphalt Roads Works Unit No No.
Contract No : Activity Description
Work Pack No :
Contractor Inspection and Acceptance
Test/Inspection Requirements
Reference Document
Contractor
Company
1 of 1
SYSTEM No ITR ‐ Report or Document: (Note 1)
1. Inspection of Asphalt Roads Works 1.1
Setting out of road.
Visual
Survey Report
R
R
(A) Survey Report
1.2
Earth works compaction conformant
Verify lab. Test result
Quality Control Plan
R
R
(A) Earth Works compaction Report
1.3
Release for Geotextile and sand‐gravel laying
Visual
ITP‐714‐252
W
R
1.4
Aggregate base course complete and conformant. Release for prime coat Prime coat applied as required. Release for application of asphalt binder course
Correct level, slope, etc.
ITP‐714‐252
R
R
(A) Earth Works compaction Report
W
W
(A) Asphalt receive and laying Report
Application of asphalt binder course complete and conformant , Paving is permitted after a period of minimum 24 hrs. from prime coat application.
Joints prepared correctly
Project Specifications (note 3) Quality Control Plan
W/R
W/R
(A) Asphalt core and density Report
Asphalt temp., weather conditions
Approved design mix
1.7
Asphalt paving materials for binder course conformant
1.8
Application of tack coat complete and conformant. Release for asphalt surface course
C l l l Project Specifications (note 3) Laboratory results in line with spec. Mix Design review li C l Pl Rate and temperature of application as Q Project Specifications (note 3) Quality Control Plan
1.5 1.6
gutters, manholes, etc. covered with thin Project Specifications (note3) , Quality Control uniform coat of liquid asphalt. Plan
ifi i Joints prepared correctly, Asphalt temp, Project Specifications (note 3) Quality Control weather conditions, Correct slope, level, Plan, Approved design mix etc. 1.10 Asphalt paving materials for Surface course Laboratory results in line with spec Project Specifications (note 3) Quality Control Plan conformant Approved design mix 1.9
Application of asphalt surface course complete and conformant
1.11 Asphalt paving conformant. All repairs complete, Correct slope, level, smoothness, etc. if required
Project Specification (note
(A) Asphalt receive and laying R
R
R (A) Test results of asphalt laying Report
W
S
(A) Asphalt receive and laying Report
W
S
R
R
(A) Asphalt core and density report (A) Asphalt receive and laying Report (A) Asphalt smoothness Report (A) Test results of asphalt laying report
H/R
H/W
2. Mechanical Completion 2.1
Project Procedures H H (A) Mechanical Completion Dossier Mechanical completion dossier completion and Documents completeness approval. See Mechanical Completion Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one item or group of items. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
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Underground Pipe & Backfill of Underground Service
Unit No No.
Contract No :
Work Pack No :
Contractor
Test/Inspection Requirements
Activity Description
1 of 2
SYSTEM No Inspection and Acceptance
Reference Document
Contractor
ITR - Report or Document:
Company
(Note 1)
1. Underground Pipe Check concrete manhole installation is complete and conformant
As per Drawings
1.2
Check Lines / Levels / Slopes
Lines & Levels as per DWGs
Manufacturer’s Manual
1.3
Pipe Preparation and Jointing
Manufacturer’s Recommendations
1.4
Anchor supports/thrust installed(if applicable)
1.5
1.1
Survey Report
R
S
H/R
W/R
(A) Check-List
Drawings
H
W
(A) Check-List
As per Drawings
Drawings
W
W
(A) Check-List
Manhole Ladders Installed
Visual
Civil Underground Piping & Manholes ITP
W
W
(A) Check-List
1.6
Cleaning & Flushing
Visual
W
W/R
(A) Check-List
1.7
Release for Water leak Testing
Visual
Civil Underground Piping & Manholes
H
W
(A) Check-List
Water leak test of Manhole
Contract Specifications and ITP
Project specification (note 3) Civil Underground Piping &
H/R
W/R
(A) Check-List (A) Test Report
1.9
Water leak test of Pipes
Contract Specifications and ITP
H/R
W/R
(A) Check-List (A) Test Report
1.10
Reinstatement completed after test & Release for backfill compaction operations.
Visual
H
W
1.11
Marker / Posts installed. (if applicable)
Visual
W/R
W/R
1.12
Ensure that there is no water in pit and water disposed properly
Visual
W
S
1.13
Pipe & Manhole system Released
Visual
H
W/R
1.8
blocks
Manholes ITP
Rev. No.
INSPECTION AND TEST PLAN
Revision Index
Validity Status
ITP
(A) Survey Report
(A) Check-List
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
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Rev. No.
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Sheet of Sheets
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INSPECTION AND TEST PLAN
Underground Pipe & Backfill of Underground Service Unit No
Contract No :
No.
Work Pack No :
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
2 of 2
SYSTEM No Inspection and Acceptance Responsibility (Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
2. Backfill of Underground Service 2.1
Ensure underground services have been released for backfill and compaction
2.2
Bedding material suitable and placed around service as per requirements
Imported bedding material specification as per drawings
Protection devices (Warning tapes etc.) to be available and placed
Bedding as per drawings around the pipe or conduits Clean sand to be used for bedding material for coated & wrapped pipes, GRE pipes, PVC pipes U/G electrical & instrument cables
2.3
Suitable material used for backfill
Visual inspection
Imported fill materials for underground services specification Relevant project drawings (note 3)
2.4
Backfill material placed and compacted as per
Fill layers of maximum admissible Thoroughly compacted
Imported Fill materials for Underground Services specification
R
W/R
W
W
W
S
W
S/R
H
H/R
As per Manufacturer’s recommendations
(A) Earth Works compaction report
requirement above initial backfill for piping 2.5
Backfilling and compaction operations
Visual
(A) Release Report
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one item or group of item. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
This document is property of eni iraq b.v. It shall neither be shown to Third Parties, nor used for purposes other than those for which it has been sent.
________________________________________________________________________________________________
Company Logo and business name
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Rev. No.
EX-DE
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Sheet of Sheets
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Page
INSPECTION AND TEST PLAN
Concrete Pavement Unit No
Contract No :
No.
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
1 of 1
SYSTEM No Inspection and Acceptance
ITR ‐ Report or Document
Responsibility (Note 2)
(Note 1)
Reference Document
Contractor
Company
1
2
3
All underground services such as piping vents, drains cables, etc. Complete & conformant. Base course layer is released for concrete pouring Check that polyethylene film vapor / moisture barrier is placed on base course to the required specification.
Compacted to 95% MDD
Quality control plan
See Relevant ITP for service if
Relevant project drawings
Polyethylene as per spec. requirement. Overlap not less than 300mm at all joints & intersections.
Specifications (note 3) Relevant project drawings
Pre‐pour inspection of forms, rebar, embeds, slope, screeds, joints, etc.
Rebar free from rust, damage and installed as per drawing Embedded items installed as per drawing
Quality control plan
R
R
(A) Earthworks compaction record
W
W
H/R
W
(A) Pre Pour Inspection for concrete
Specifications (note 3)
Kerbstones Expansion & Construction joints Cold weather precautions 4
Concrete receive & placement inspection
Adequate conveying & depositing
Quality control plan
S
S
(A) Concrete Pour Card
5
Verify concrete field test results
Correct Mix design ID
Quality control plan
R
R
(A) Concrete Pour Card
6
Concrete curing, protection, clean up and drainage.
Wet curing minimum 7 days
Quality control plan
S/R
S/ R
(A) Daily surveillance Inspection Record for Curing
7
Compressive strength test results items conformant
Quality control plan
H/R
W/ R
(A) Concrete Test Log
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion Note 2: Case A ‐ ITP is assigned to one item or group of items. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
24
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Page
INSPECTION AND TEST PLAN
External & Internal Building Finishes Unit No No.
Contract No :
Work Pack No Test/Inspection Requirements
Activity Description
Contractor Reference Document
Inspection and Acceptance Responsibility ( Note 2) Contractor
1 of 2
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
1. Material Acceptance 1.1
Material conforms to specification and drawings
Review of material certificates and as built Material Lists Construction Drawings Project drawings for prefabricated items Specifications Product standards
H/R
S/R
2. External Building Finishes 2.1 Inspection of Expansion /Contraction Joints
Project specification and Drawings (note 3)
H/R
S
(A) External building check‐lists and Inspection Reports (A) External building check‐lists and Inspection Reports
2.2
Inspection of Roof and Wall panels Visual & Dimensional ,Review of installation for buildings (Insulation ,Flashing documentations And water repellent)
Project specification and Drawings (note 3)
H/R
S
2.3
Inspection of Built up Roof Covering for Buildings
Visual & Dimensional, Review of documentations
Project specification and Drawings (note 3)
H/R
S
(A) External building check‐lists and Inspection Reports
2.4
Inspection of Painting / Clear Finish for the External of Buildings
Visual & Dimensional, Review of documentations
Project specification and Drawings (note 3)
H/R
W
(A) External building check‐lists and Inspection Reports
Internal building check‐lists and Inspection Reports Internal building check‐lists and Inspection Reports Internal building check‐lists and Inspection Reports
3. Internal Building Finishes 3.1
Concrete pavement
Project specification and Drawings (note 3)
H/R
S
3.2
Inspection of Masonry
Project specification and Drawings (note 3)
H/R
S
3.3
Inspection for joints in concrete and Masonry
Project specification and Drawings (note 3)
H/R
S
3.4
Inspection of Plastering
Project specification and Drawings (note 3)
H/R
S
3.5
Inspection of Gypsum drywall partition walls
Project specification and Drawings (note 3)
H/R
S
3.6
Inspection of floor and wall tile installation
Visual & Dimensional, Review of documentations
Project specification and Drawings (note 3)
H/R
S
3.7
Inspection of painting /clear Finish
Visual & Dimensional, Review of documentations
Project specification and Drawings (note 3)
H/R
W
Internal building check‐lists and Inspection Reports
3.8
Inspection of window installation
Visual & Dimensional, Review of documentations
Project specification and Drawings (note 3)
H/R
S
Internal building check‐lists and Inspection Reports
3.9
Inspection of door installation
Visual & Dimensional, Review of documentations
Project specification and Drawings (note 3)
H/R
S
Internal building check‐lists and Inspection Reports
Internal building check‐lists and Inspection Reports Internal building check‐lists and Inspection Reports Internal building check‐lists and Inspection Reports
Company Logo and business name
Company Identification
Revision Index
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Rev. No.
EX-DE
03
Sheet of Sheets
26 of 120
Page
INSPECTION AND TEST PLAN
External & Internal Building Finishes
Unit No No.
Contract No :
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
2 of 2
SYSTEM No Inspection and Acceptance Responsibility(Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
Project specification and Drawings (note 3)
H/R
W
Internal building check‐lists and Inspection Reports
Inspection of sanitary fixtures & fittings
Visual & Dimensional review of documentations Leak Visual & Dimensional review of documentations
Project specification and Drawings (note 3)
H/R
S
3.12
Inspection Record for Cavity/Raised Floor
Visual & Dimensional
Project specification and Drawings (note 3)
H/R
S
3.13
Inspection Record for False/Suspended Ceiling
Visual & Dimension
Project specification and Drawings (note 3)
H/R
S
Internal building check‐lists and Inspection Reports Internal building check‐lists and Inspection Reports Internal building check‐lists and Inspection Reports
3.14
Inspection of Duct work Installation and other components (Supports etc.) Inspection of Insulation
Visual & Dimensional review of documentations
Project specification and Drawings (note 3)
W/R
W/R
Internal building check‐lists and Inspection Reports
Visual & Dimensional review of documentations
Project specification and Drawings (note 3)
W/R
W/R
Internal building check‐lists and Inspection Reports
Installation of HVAC equipment and Control Cables Installation of Air Terminal Devices (Grilles, Diffusers)
Visual & Dimensional review of documentations
Vendor Manual specification Project Drawings
W/R
W/R
Internal building check‐lists and Inspection Reports
Visual & Dimensional review of documentations
Vendor Manual specification Project Drawings
W/R
W/R
Internal building check‐lists and Inspection Reports
Punch list review
Punch List Form
W/R
W/R
Internal building check‐lists and Inspection Reports
Review of as built drawings
Construction drawings Project Specification (note 3) Project Procedures (note 3)
R
R
H
H/R
Mechanical Completion Dossier
Procedure
H
H/R
3.10 3.11
3.15 3.16 3.17 3.18
Inspection & testing of plumbing works
Punch list items to be prepared
4. Mechanical Completion 4.1
As Built drawings preparation
4.2
Mechanical completion dossier completion and Documents completeness approval. See Mechanical Completion P d Test Run for HVAC system Visual/ Test
4.3
(A) As Built Drawings
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion Note 2: Case A ‐ ITP is assigned to one item or group of items. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Appendix 2: Steel Structure Works
a) Structural Steel Erection
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Sheet of Sheets
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INSPECTION AND TEST PLAN
Structural Steel Erection Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
SYSTEM No Inspection and Acceptance Responsibility(2)
Reference Document
Contractor
1. Material Acceptance and Control Material conforms to specification and drawings: ‐ Prefabricated items (frames, panels) ‐ Steel structural profiles, beams, columns, 1.1 flange and anchor plates and others ‐ Bolts, nuts and washers (including anchor bolts) ‐ Grouting materials ‐ Any other loose material (e.g. gratings, Material and elements identification (e.g. 1.2 lots) and labeling/marking including preassembly marks if applicable Material and elements dimensions 1.3 and status (e.g. straightness, absence of transportation damages, coating)
Review of material certificates and as built drawings for prefabricated items
Material Lists Construction Drawings Project Specifications (note 3) Product Standards
Check marking for correspondence with material certificate and preassembly scheme if applicable Check dimensions, packing storing and status
1 of 3
ITR ‐ Report or Document: (Note 1)
Company
H/R
S/R
Material Certificate Preassembly Scheme
W
S
Construction Drawings Project Specifications (note 3)
W
S
B‐MTCs B‐As Built for prefabricated items
B‐Preassembly scheme and/or report
2. Preparatory activities 2.1 2.2 2..3
2.4
2.5 2.6 2.7
Check that drawings are latest revision Check release of foundation. Mechanical Completion Dossier from ENI‐ITP‐CIV‐003.
Review of applicable drawings
Check that temporary bolts have color marked heads.
R R
Review of Mechanical Completion Report
Check elevation & alignment of anchor bolts Visual & shims Ensure that center lines & levels are marked Review of survey report on each foundation. Ensure that surface of foundation is scabbed & Visual Inspection pockets are clean. Check rust is removed from anchor bolt threads & nut/bolt threads are in Check that joint contact surfaces are cleaned to bright metal. Check that primed surfaces are intact
H/R H/R
S
S
B‐Foundation Mechanical Completion (A) Survey Report (A) Check Lists
Latest revision of Drawings Mechanical Completion Applicable Check List
S
S
(A) Check Lists
H
W
(A) Check Lists
S
S
S
S
Visual check for cleanliness
3. Assembly and Inspection 3.1
Assemble items & carry out dimensional checks
Dimensional check
W
W
3.2
Check that foundation is released by QC
Survey within tolerance
H
H
(A) Check Lists
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Company Identification
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Revision Index
Sheet of Sheets
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Rev. No.
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29 of 120
Page
INSPECTION AND TEST PLAN
Structural Steel Erection Unit No
Contract No :
Work Pack No
Contractor
No.
Activity Description
Test/Inspection Requirements
Reference Document
2 of 3
SYSTEM No Inspection and Acceptance
ITR ‐ Report or Document: (Note 1)
Responsibility(Note 2) Contract Company
3.3
Check that plumpness/level & location of columns is within tolerance.
3.4
Check that all interconnecting beams & bracings Visual check are installed correctly to the drawings.
3.5
If field welding necessary, ensure qualified welder and correct WPS.
3.6
Dimensional Survey
3.9
3.10
S
(A) Check Lists
W/R
Visual examination of completed weld(s), seal welds, as applicable.
Welding Inspection as per WPS
Applicable welding code Project Specification (note 3)
H
S
RT, UT, DP and MPI (as applicable).
NDT Procedures are approved NDT operators are qualified NDT results are acceptable
Project Specifications (note 3) NDT Project procedures
H
W/R
Visual
Project Specification (note 3)
S
S
Visual Check Curing time completed
Mechanical Checklist
S
S
Check torqueing system calibration Review torqueing report
Project Specification (note 3) Applicable Drawings Torque system datasheet
S/R
S/R
Applicable Drawings
H/R
W/R
Bolts tightening to the correct torque with a calibrated wrench, if applicable.
Visual and dimensional Review of survey and dimensional reports
Final visual and dimensional inspection
4 Mechanical Completion 4.1 As Built drawings preparation
4.2
W
(A) Survey Report (A) Check Lists
H
3.11
W
Project Standards & Specification (note 3)
Check that all temporary bolts have been replaced Grouting pouring, curing and final check
3.8
H
Review of Welder ID, Welder Qualification Table and WPS
3.7
Latest revision of Drawings Mechanical Completion Applicable Check List
Mechanical completion dossier completion and approval. See Mechanical Completion Procedure.
(A) Check Lists
(A) NDT Reports
(A) Check Lists (A) Torqueing Report (A) Survey Report (A) Dimensional Report
Review of as built drawings
Construction drawings Project Specification (note 3)
R
R
Documents completeness
Project Procedures (note 3)
H
H/R
(A) Check Lists
(A) As Built Drawings Mechanical Completion Dossier
5. Material Acceptance and Control 5.1
5.2
Material conforms to specification and drawings: ‐ Prefabricated items (frames, panels) ‐ Steel structural profiles, beams, columns, flange and anchor plates and others ‐ Bolts, nuts and washers (including anchor bolts) ‐ Grouting materials ‐ Any other loose material (e.g. gratings, handrails) Material and elements identification (e.g. lots) and labeling/marking including preassembly marks if applicable
Review of material certificates and as built Material Lists drawings for prefabricated items Construction Drawings Project Specifications (note 3) Product Standards
Check marking for correspondence with material certificate and preassembly scheme if applicable
Material Certificate Preassembly Scheme
H/R
S/R
W
S
B‐MTCs B‐As Built for prefabricated items
B‐Preassembly scheme and/or report
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
30 of 120
Page
INSPECTION AND TEST PLAN Unit No No.
5.3
Contract No:
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Check dimensions, packing storing and status
Material and elements dimensions and status (e.g. straightness, absence of transportation damages, coating)
Construction Drawings Project Specifications (note 3)
3 of 3
SYSTEM No
Inspection and Acceptance Responsibility (2)
Reference Document
Contractor
Company
W
S
ITR ‐ Report or Document: (Note 1)
6. Preparatory activities 6.1
Check that drawings are latest revision
6.2
Check release of foundation. Mechanical Completion Dossier from ENI‐ITP‐CIV‐003.
6..3
6.4
6.5 6.6 6.7
Review of applicable drawings Review of Mechanical Completion Report Visual Review of survey report
Check elevation & alignment of anchor bolts & shims Ensure that center lines & levels are marked on each foundation. Ensure that surface of foundation is scabbed & pockets are clean. Check rust is removed Visual Inspection from anchor bolt threads & nut/bolt threads are in good condition. Check that joint contact surfaces are cleaned to bright metal. Check that primed surfaces are intact Check that temporary bolts have color marked heads.
H/R
R
H
H/R
B‐Foundation Mechanical Completion
Dossier.
S
(A) Survey Report
S
(A) Check Lists
Latest revision of Drawings Mechanical Completion Applicable Check List
S
S
H
W
S
S
S
S
Visual check for cleanliness
(A) Check Lists
(A) Check Lists
7. Assembly and Inspection 7.1
Assemble items & carry out dimensional checks
Dimensional check
W
W
7.2
Check that foundation is released by QC
Survey within tolerance
H
H
(A) Check Lists
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion Note 2: Case A ‐ ITP is assigned to one item or group of items. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
31 of 120
Appendix 3: Mechanical Works
a. Pressure Vessel and Pressure Retaining Component – Installation b. Rotating Equipment Installation c. Fire Fighting System‐ Installation d. Package Equipment
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
32 of 120
Page
INSPECTION AND TEST PLAN
Pressure Vessel and Pressure Retaining Component - Installation Unit No No.
Contract No :
Work Pack No Test/Inspection Requirements
Activity Description
Contractor Reference Document
1 of 3
SYSTEM No
Inspection and Acceptance Responsibility (2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1 1.1 1.2 1.3
General Activities Check foundations released for equipment erection Ensure technical passport with equipment
Visual / Review of As‐Built Survey Report Document Review
Foundation Drawings As‐Built Survey Report Project Procedure
H
W
A‐Installation Check List
W
S
A‐Installation Check List
Vender Manual, Equipment Technical Passport
W
S
A‐Installation Check List
1.4
Check name plate for correctness and secure attachments, check flanges, facings, and gaskets Visual are clean. Installed a t correct elevation and orientation Visual/Survey Report
Survey Report
H
S
A‐Installation Check List
1.5
Foundation bolts tight and grouting complete
Visual
Vender drawing & Specification ITP
H
W
A‐Installation Check List
1.6
Preservation to be as per manufacturer’s procedure
Visual/Document Review
Manufacturer’s procedure Project Specification (Note3)
W
S
A‐Installation Check List
1.7
Visual
Vendor and Project Drawing
W
S
A‐Installation Check List
1.8
Verify installation of ladders access, platforms etc. Slide plate for horizontal equipment only
Visual
Vendor and Project Drawing
W
S
A‐Installation Check List
1.9
Davit unobstructed movement and greased
Visual
Vendor and Project Drawing
W
S
A‐Installation Check List
1.10
Check installation and cleanliness of internals per checklist specific for vessel internals as necessary.
Visual
Vendor and Project Drawing
H
W/R
A‐Installation Check List
1.11
Cleanliness
Visual
Project Procedures
W
W/R
A‐Installation Check List
1.12
External opening closed with new gaskets after pressure test of piping. Weep holes in reinforcing pads filled with suitable compound.
Visual
Vendor and Project Drawing
H
S
A‐Installation Check List
Visual
Project Specification(Note3) ITP for grounding
W
S
A‐Installation Check List
1.14
Grounding connection installed
Visual
Project Procedures
H
S
A‐Installation Check List
1.15
Final visual inspection Conduct temporary/final closure checklist and
Visual
Project Procedures
H
H/R
A‐Installation Check List
1.13
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
33 of 120
INSPECTION AND TEST PLAN
2 of 3
Pressure Vessel and Pressure Retaining Component - Installation Unit No No.
2
Contract No:
Work Pack No Test/Inspection Requirements
Activity Description
Columns & Towers
Visual Review of Documents
Vessel, Drum, Filter & Tanks
Visual Review of Documents
Heat Exchangers
Visual Review of Documents
Fire equipment and Flare
Visual Review of Documents
Hydro‐cyclone / Inertial Separator
Visual Review of Documents
Air Drier and Package equipment
Visual Review of Documents
2.2
2.3
2.4
2.5
2.6
3 3.1 3.2
Contractor
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility (2)
Reference Document
Contractor
Company
H
W
W
W
W
W
A‐Specific Component Check list
H
W
A‐Specific Component Check list
H
W
A‐Specific Component Check list
W
W
Specific Components (as applicable)
2.1
Page
Specific Activities Paint work touch‐up/trace heating complete Release for insulation(where applicable) Loss Prevention(Safety) Equipment (as applicable) Automatic Sprinkler/Deluge System Safety Showers and Eye baths Hose Reel Fire Water/Foam Monitors Hydrant and Hydrant Cabinet Dry Powder System Portable Fire Extinguishers Fireman’s Cabinet Breathing Apparatus Safety Signs
Visual and Review of Documents Visual Review of Documents
Project Procedure Specification (Note3) Manufacturer Installation Manual Project Procedure Specification (Note3) Manufacturer Installation Manual Project Procedure Specification (Note3) Manufacturer Installation Manual Project Procedure Specification (Note3) Manufacturer Installation Manual Project Procedure Specification (Note3) Manufacturer Installation Manual Project Procedure Specification (Note3) Manufacturer Installation Manual
A‐Specific Component Check list
A‐Specific Component Check list
Project Procedure and Specification (Note3) ITP for Coating and Painting
Project Procedure and Specification (Note3)
Local Regulation as applicable Manufacturer Installation Manual
W
S
H
A‐Specific Component Check list
A‐Paint Application Report
W
A‐Installation and Testing Report (as applicable) B‐Equipment Passport or Certificate
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
34 of 120
Page
INSPECTION AND TEST PLAN
3 of 3
Pressure Vessel and Pressure Retaining Component - Installation Unit No No.
Contract No :
Work Pack No Test/Inspection Requirements
Activity Description
Contractor
SYSTEM No
Inspection and Acceptance Responsibility (2)
Reference Document
Contractor
ITR ‐ Report or Document: (Note 1)
Company
4
4.1
4.2
Pre-Commissioning Pre‐Commissioning activities for pressure retaining components are defined in accordance with Project Specific design (piping spec, and fluid service). Note 3. Here below a selected and not exhaustive listing Chemical Cleaning
Review of chemicals certificate Cleaning parameters
Chemical Datasheet
Leak Testing (N or He)
Review of gas certificate
Project Procedures
Project Procedures H/R
H/R
A‐Inspection Report
H/R
W/R
A‐Leak Test Report
Testing parameters Type, size, rating, Material certificate
P&I Project Procedures
W/R
S/R
A‐P&I ‐ Red Line Mark Up
4.4
Installation or verification of miscellaneous items (e.g. orifice flanges, spectacles blinds, blinds) Functional test of miscellaneous items (e.g. valves)
Correct functionality
Project procedures
W/R
W/R
A‐Test Report
4.5
Preservation re‐instatement or application
Visual
Project Procedures, Manufacturer procedure
W/R
S/R
A‐Preservation report
Interim Mechanical Completion
Inspection reports and documentation to be included in the Mechanical Completion package of the relevant system or sub‐system. See Mechanical Completion Procedure.
Documents completeness
4.3
5 5.1
Project Procedures
H
H
Mechanical Completion Dossier
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
35 of 120
Page
INSPECTION AND TEST PLAN
1 of 3
Rotating Equipment Installation Unit No
Contract No :
No.
Activity Description
Work Pack No
Contractor
SYSTEM No Inspection and Acceptance
Test/Inspection Requirements
Reference Document
Responsibility(Note 2) Contractor Company
ITR ‐ Report or Document: (Note 1)
1
Preparation activities
1.1
Check foundations released for equipment erection
Visual / As‐Built Survey Report
Foundation As‐Built Survey Report
1.2
Ensure technical passport with equipment
Document Review
Equipment Technical Passport
2 2.1
H/R
R
A‐Installation Check List
W
S
A‐Installation Check List
H
W
A‐Installation Report, A‐ Installation Check List
Equipment Installation Check base plate leveling and equipment installed. Check name plate for correctness and secure
Visual Check / Survey Report
2.2
Foundation bolts tight
Visual or torqueing dynamometer (as
2.3
Preliminary alignment complete and release for grouting Preservation reinstatement or application
Vendor Manual, Project Standards (see Note 3) Equipment Regulatory Standard
H
S
Visual and dimensional
Vendor Manual, Project Standards (see Note 3) Equipment Regulatory Standard Vendor Manual
H
S
A‐Installation Check List, A‐ Torqueing Report (if applicable) A‐Installation Report
Visual Document Review
Vendor Manual
W
S
A‐Preservation Report
Visual and minimum time elapsed
Project Procedure
H
S
A‐Installation Check List
2.6
Grouting completed (remove jack screws after grout Grounding check
Visual or grounding resistivity measure (as applicable)
Project Procedure
H/R
R
A‐Installation Check List
2.7
Auxiliary piping installed correctly.
Visual
Vendor Manual
W
W
A‐Installation Check List
2.8
Verify cleanliness of suction and discharge piping Lube oil system flushed clean and filled with correct
Visual
Vendor Manual
H
W/R
A‐Installation Check List
Visual/Test
Vendor Manual, Technical Data Sheet
W
W/R
A‐Installation Check List
Visual/Test
Vendor Manual
W
W
A‐Installation Check List
Visual/Test
Vendor Manual
H/R
W
A‐Installation Check List
2.12
Mechanical seal or packing correctly installed. Check seal oil system Checking gear box casing cleanliness and filled with correct lubricants Connection of pipe work to equipment nozzles
Visual/Test
Vendor Manual
H
S
A‐Installation Check List
2.13
Machinery piping installation flange alignment
Visual/Test
Vendor Manual
H
S
A‐Dimensional Report
2.14
Paint work touch‐up/trace heating complete
Visual
Vendor Manual & Drawings
H
H
A‐Installation Check List
2.4 2.5
2.9 2.10 2.11
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
36 of 120
Page
INSPECTION AND TEST PLAN
2 of 3
Rotating Equipment Installation Unit No
Contract No :
No.
Activity Description
Work Pack No
Contractor
Test/Inspection Requirements
Reference Document
SYSTEM No
Inspection and Acceptance Responsibility (2) Contractor
Company
ITR ‐ Report or Document: (Note 1)
3
Pre-commissioning
3.1 3.2
Shaft rotates freely and in correct direction Visual/Test Check Vibration systems installed and functional Visual/Test
H
W
Vendor Manual, Data Sheet, Project Standards (see Note 3)
3.3
Coupling and guards installed
A‐ Pre‐commissioning Check List A‐ Pre‐commissioning Check List
H
W
Visual/Test
Vendor Manual, Project Standards (see Note 3)
S
S
Vendor Manual
H
W
A‐Pre‐Commissioning Report
H
H
A‐ Pre‐commissioning Check List
Procedure
H
W/R
A‐Pre‐Commissioning Report
Check belt tensions and pulley alignment on belt 3.4
Final alignment pipe work loose tight
Visual/Test
3.5
Final Visual inspection
Visual
3.6
Test Run (no load run), check vibration, temp
Visual/Test
4
Specific Equipment (below listing in indicative only)
4.1
Submersible Pump
Visual and Project Drawings
Mechanical Construction Checklist
H
H
A‐ Mechanical Construction Check List
4.2
Air Compressors
Visual and Project Drawings
Mechanical Construction Checklist
H
H
A‐ Mechanical Construction Check List
4.3
Centrifugal Compressors
Visual and Project Drawings
Mechanical Construction Checklist
H
H
A‐ Mechanical Construction Check List
4.4
Centrifugal Pumps
Visual and Project Drawings
Mechanical Construction Checklist
H
H
A‐ Mechanical Construction Check List
4.5
Gear Box
Visual and Project Drawings
Mechanical Construction Checklist
H
H
A‐ Mechanical Construction Check List
4.6
Positive Displacement Pump
Visual and Project Drawings
Mechanical Construction Checklist
H
H
A‐ Mechanical Construction Check List
4.7
Diesel Engine
Visual and Project Drawings
Project Standards (see Note 3)
H
H
A‐ Mechanical Construction Check List
4.8
Gas Turbine
Visual and Project Drawings
Project Standards (see Note 3)
H
H
A‐ Mechanical Construction Check List
4.9
Fan and Air Cooler
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List
4.10
Overhead Travelling Crane (Lifting Equipment)
Visual and Project Drawings
Project Standards (see Note 3)
H
H
A‐ Mechanical Construction Check List
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
37 of 120
INSPECTION AND TEST PLAN
Page
3 of 3
Rotating Equipment Installation Unit No
Contract No :
Work Pack No
No.
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
SYSTEM No
Inspection and Acceptance Responsibility(Note 2) Contractor
Company
ITR ‐ Report or Document: (Note 1)
Steam Turbine
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
Belt Conveyor
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.13
Centrifuge
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.14
In‐line Strainer/Filter
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.15
Bellows
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.16
Constant Load Pipe Supports
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.17
A C Units
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.18
Reciprocating compressors
Visual and Project Drawings
Vendor Manuals and Drawings
H
H
A‐ Mechanical Construction Check List (Specific for the equipment)
4.11 4.12
5 5.1
Interim Mechanical Completion Inspection report and documentation to be included in the Mechanical Completion Documents completeness package of the relevant piping line or system. See Mechanical Completion
Project Procedures
H
H
Mechanical Completion Dossier
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend : S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R‐ Record Revie
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
38 of 120
INSPECTION AND TEST PLAN
Page 1 of 2
Fire Fighting System- Installation Unit No
Contract No:
No.
Work Pack No
Contractor
Activity Description
Test/Inspection Requirements
Reference Document
Inspection and Acceptance Responsibility (2) Contractor
1
Documents Review
Company
SYSTEM No ITR ‐ Report or Document: (Note 1)
1.1
Review of Installation Drawings, Vendor's Manual & Document Review
Drawing & Vendor Manual
W
S
A‐Installation report
1.2
Installation of Equipment Method Statement Review & Approval
Visual/Document Review
Project Standards (see Note 3) Drawing & Vendor Manual
W
S
A‐Installation report (B) Material Certificate
2 2.1
Material Receipt Check Equipment Tag Number Identification
Visual/Document Review
Packing Lists
2.2
Check Incoming Material
Visual/Specifications
Material Test Reports
Installation Activities
3 3.1
3.2 3.3
3.4 4
Pipe Physical Cleaning: Free from dirt and foreign material. The pipe end Cap/Seal will not be removed until the pipe is to be installed. At openings for branches in pipe, all material, which falls into the pipe, will be removed before Grooving/Threading in the branch fittings. Internal and external part of pipe and pipe fittings will be clean and free from oil, rust, scale, and other material, the ends of all pipes being installed shall be sealed. Installation of Fire Fighting Equipment
Visual Inspection
Project Standards (see Note 3) Drawing & Vendor Manual Method Statement
W
S
H/R
W/R
H
W
A‐Installation report (B) Material Certificate A‐Installation report Material Test Reports C‐Installation Check List
Visual/ leveling Reports
Project Standards (see Note 3) Method Statement & Equipment Drawing
H
W
A‐Installation report C‐Installation Check List
Piping works: Piping network Valves and Instruments Installation Pipe Support painting Identification and Labeling Pipe and fittings, valve etc. by tagged or label.
Visual
Method Statement & P&ID drawing Piping Isometric Drawing Instruments hookup drawings Valve Installation Report Pipe Support Report
H
W
A‐Installation report C‐Installation Check List
Visual
Project documents
W/R
S
A‐Installation report
Pressure Test
test procedure
Method Statement & Pressure Test Report
H/R
W/R
A‐Pressure Test Report
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
39 of 120
INSPECTION AND TEST PLAN
Page 2 of 2
Fire Fighting System- Installation Unit No No.
5
Contract No:
Work Pack No
Contractor
Activity Description
Test/Inspection Requirements
Reference Document
Visual
6
Check Functional Operational Tests: Detection circuits (alarm functions) Second alarm circuit, if present Manual release Test all valves, unless testing the valve will release agent or damage the valve. Test time delay to check time limit Complete closer of dampers in time Check doors; check for any doors blocked open. Verify equipment shutdown properly Remote Monitoring Operations
Visual
7
Check Control Panel (Primary Power Source)
Visual
8
Check Emergency Power: battery condition charger operation automatic changeover Ensure all Mechanical Completion Check List is Completed Punch List Clearance
Visual
Method Statement & Project documents
Documents completeness Check List Documents completeness Punch List
9 10
Inspection and Acceptance Responsibility (2) Contractor Company
SYSTEM No ITR ‐ Report or Document: (Note 1)
W
W
Method Statement & Project documents
W
W
Method Statement & Project documents
W
W
A‐ Pre‐commissioning Check List
W
W
A‐ Pre‐commissioning Check List
As Per Mechanical Completion Check List
H/R
W/R
Mechanical Completion Dossier
AS Per Punch List
H/R
W/R
Punch List
Method Statement Vendor Manual
A‐ Pre‐commissioning Check List
Data Sheet Project Standards (see Note 3)
A‐ Pre‐commissioning Check List
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
40 of 120
Page 1 of 1
INSPECTION AND TEST PLAN
Package Equipment- Installation Unit No No.
Contract No:
Work Pack No
Activity Description
Contractor Test/Inspection Requirements
SYSTEM No Inspection and Acceptance Responsibility
Reference Document
Company
1
Documents Review
1.1
Drawing & Vendor Manual
W
S
(B) Material Certificate
Drawing & Vendor Manual
W
S
A‐Installation report
2
Review of Installation Drawings, Vendor's Document Review Manual & Technical Documents Installation of Equipment Method Statement Visual/Document Review Review & Approval Material Receipt
2.1
Check Equipment Tag Number Identification
Visual/Document Review
Packing Lists
A‐Installation report
2.2
Check Incoming Material
Visual/Specifications
Packing Lists & Material certificates
3
Pre-Installation Activities
3.1
3.3
Check Foundation for Location & Orientation Visual/Survey Report of Anchor Bolts, Bolt Pocket Leveling, Sole Plates, Axis Marks of Foundation Check Chipping & Brushing of Foundation Visual/Grout Report Surface under Base Plates Check Cleanliness of Pocket Visual/Grout Report
3.4
Check Base Plate Elevation
Visual/Leveling Report
Equipment Drawing
4
Installation of Equipment
4.1
Check Verticality, Orientation & Leveling after Tightening of Anchor Bolts
Visual/Leveling Report
4.2
Equipment Base Grouting
Visual/Grout Report
4.3
Ensure all Mechanical Completion Check List is Completed Punch List Clearance
1.2
3.2
Contractor
ITR ‐ Report or Document: (Note 1)
W
S
H/R
W/R
(B) Material Certificate
Installation Drawings
H
W
A‐Installation Check List
Method Statement
H
W
A‐Installation Check List
Method Statement
H
W
A‐Installation Check List
H
W
(A) Survey Report
Equipment Drawing
H
W
A‐Installation report
Equipment Drawing & Method Statement
H
W
A‐Installation Check List
Documents completeness As Per Mechanical Completion Check List Mechanical Completion Dossier H W Check List 5 Documents completeness AS Per Punch List A‐Punch List Punch List Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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Sheet of Sheets
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Appendix 4: Piping Works
a) Piping Fabrication & Erection Plan b) Installation of PSV Valves c) Process Piping Pressure Test
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Sheet of Sheets
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Page
Piping Fabrication & Erection Plan
Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
1 of 5
SYSTEM No
Inspection and Acceptance bl Contractor Company
ITR ‐ Report or Document: (Note 1)
Material Acceptance - Control - Preparation
1
As per applicable isometric DWG material list and piping specification
Mill Certificates, Manufacturer Material Certificate or other as applicable
Correct isometric drawings
Check isometric is controlled copy and latest revision
Isometric index
1.3
Material (pipe and pipe fittings) marking
Check marking for correspondence with material certificate
1.4
Check dimensions
1.5
Material rating and dimensions (diameter / thickness / schedule) Pipe Material Mark up for cutting (if applicable)
1.6
Transfer of markings (if applicable)
1.7
Cutting and beveling (as applicable)
INSPECTION AND TEST PLAN
1.1
Material conforms to specification (pipe and pipe fittings)
1.2
Correct Markings Correct cutting, cleaning and testing procedure
H/R
S/R
H/R
S/R
Material Certificate
H
S
Isometric material list and piping specification
H
S
B‐MTCs A‐Isometric Control Sheet ,Weld Register A‐Isometric Control Sheet, Weld Register
A‐Isometric Control Sheet, Weld Register
Project Procedure
S/R
Project Procedure
S/R
Project Procedure
S
Welding Book Project Procedure Welders Qualification List and Welders’ Certifications
H
H
B‐WPSs/PQRs
H
W
B‐WQTR (welder qualification) B‐ Welders List
Project Procedure
W
S
C‐Consumable control log B‐Consumable Certificate
S
Welding
2 2.1
Welding procedures appropriately qualified
Review of the applicable WPS/PQR's
2.2
Check welder is qualified
Review of the Welders Qualification and validity
2.3
Electrode control, for holding and storage temperature, and storage conditions
Check storage and conditions and log book
Check joint fit up for cleanliness, geometry and alignment. Internal gas purge as applicable WPS
Visual and dimensional check as per Applicable WPS
Project Procedure Register
W
S
A‐Isometric Control Sheet, Weld Register
2.5
Preheat (if required)
Visual as per applicable WPS.
W
R
A‐Isometric Control Sheet, Weld Register
2.6
Check production welding for environmental conditions, correct consumables, inter‐pass temperatures, welding parameters. Weld identification as to welder, weld N° and other weld identification data
Visual
Project Procedure Applicable WPS Project Procedure Applicable WPS
W
S
Project Procedure Marked up ISO’s
W/R
S
Project Procedure
2.4
2.7
Visual
treatment
A‐Isometric Control Sheet –Weld Register
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Company Identification
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02
Sheet of Sheets
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Page
INSPECTION AND TEST PLAN
Piping Fabrication & Erection Plan
2 of 5
Unit No No.
Contract No : Activity Description
Work Pack No Test/Inspection Requirements
Contractor Reference Document
SYSTEM No
Inspection and Acceptance Responsibility(2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
2.8
Welds completed and cleaned for NDT
Visual acceptance
Project Procedure Applicable WPS, Applicable code
W
S
A‐Isometric Control Sheet –Weld Register
2.9
Weld repairs completed in a satisfactory manner
As per applicable WPS
Project Procedure Applicable WPS
W
S
A‐Isometric Control Sheet –Weld Register
2.10
Post weld heat treatment (If required ‐ see point Correct parameters as per WPS 2.11) In case of project specific additional essential variables or requirements a separate ITP shall be prepared and referred to or additional inspection line item shall be added e.g. : non‐conventional welding process, special fluid service, PWHT, hardness test, chemical passivation and others.
Project Procedure Applicable WPS
W/R
S/R
A‐Isometric Control Sheet –Weld Register
2.11
Project Standards (see Note 3)
3 3.1
Non-Destructive Testing NDT procedures appropriately approved and qualified
Review of the applicable NDT Procedures
Project Procedure NDT Procedures
H
R
3.2
Check NDT operators are qualified
Review of the NDT operators certificates and validity
NDT operators Qualification List and Certifications Project Procedure
H
R
B‐NDT Operators List B‐NDT Operators Certification
3.3
Check NDT equipment and consumables
Review of documents, calibration and NDT Project Procedures conformity certificates, labels Applicable codes
H
R
B‐List of NDT Equipment B‐Calibration Certificates
3.4
Visual Inspection
Inspection and reporting
H
S/R
3.5
R.T/U.T/P.T/M.T, as applicable and results acceptable
W/R
W/R
3.6
Witness NDT execution (done by NDT company) and/or Review of NDT reports for weld acceptance As per applicable WPS
Weld repairs completed in a satisfactory manner. See point 2.9 Witness NDT execution (done by NDT R.T/U.T/P.T/M.T, after weld repair as applicable company) and/or Review of NDT reports and results acceptable for weld acceptance In case of project specific requirements or non‐conventional NDT method/technique a separate ITP shall be prepared and referred to e.g. : UT phased array, TOFD, automated system, digital radiography, defect sizing for ECA and others
Project Procedure Applicable WPS
W
S
NDT Project Procedure
H
W/R
H
W/R
3.7 3.8
NDT Project Procedure NDT Project Procedure
B‐NDT Procedure List
A‐Isometric Control Sheet –Weld Register A‐NDT Test Reports A‐Isometric Control Sheet –Weld Register A‐NDT Test Reports
Project Standards (see Note 3)
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
44 of 120
INSPECTION AND TEST PLAN
Page
Piping Fabrication & Erection Plan
3 of 5
Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
SYSTEM No Inspection and Acceptance Responsibility (2)
Reference Document
Contractor
ITR ‐ Report or Document: (Note 1)
Company
Final Inspection of spool
4 4.1 4.2
Dimensional control for tolerances and flange alignments
As per isometric drawing
Preliminary pressure test if applicable. See point 12.1.
Visual
Final release for painting, store and erection, as applicable. Spool tag No. correct and flanges /
4.3
Isometric
H
S/R
A‐Red Line Mark Up (update)
H/R
W/R
A‐Pressure Test Report
Project Procedures
Project Procedures
Visual
Project Procedures
H/R
S/R
Visual
Project Procedures
W
S
Visual
Project Procedures
W
S
Isometric index Project Procedures
H/R
S/R
A‐Inspection Release Note (IRN)
open ends protection Painting
5
Spool painting is controlled by a separate ITP
5.1
Storing and transportation
6
Spool temporary storing and transportation are controlled if applicable by a separate ITP to be prepared by project organization
6.1
Spool Erection
7
As per isometric drawing
7.1
Check isometric is controlled copy and latest revision
7.2
Check spool release identification and painting
Visual. As per installation drawings
Drawings. Fabrication report
W
S
7.3
Check spool for internal cleanliness. Check flange facings (where applicable)
Visual Project Procedures
Project Procedures
W
S
8.1
A‐Isometric Control Sheet –Weld Register
Welding in Spool Erection
8
B‐Inspection Release Note and ITRs from Painting
Repeat from point 2.1 to 2.11
Review of the applicable WPS PQR's
Project Procedures
W
S
A‐Form‐001 B‐WPSs/PQRs B‐WQTR (welder qualifications) B‐Welders List
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
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02
Sheet of Sheets
45 of 120
Contract No :
Work Pack No
4 of 5
Page
Piping Fabrication & Erection Plan Unit No
INSPECTION AND TEST PLAN
Contractor
SYSTEM No
No.
Test/Inspection Requirements
Activity Description
Inspection and Acceptance
Reference Document
ITR ‐ Report or
Responsibility (2) Contractor
Document: Company
Non Destructive Testing
9
B‐NDT Procedure List B‐NDT Operators List B‐NDT Operators Certification B‐List of NDT Equipment B‐Calibration Certificates A‐Form‐001 A‐NDT Test Reports
9.1
Repeat from point 3.1 to 3.6
Installation and welding of supports
10 10.1
Material conforms to specification
As per applicable isometric and typical Mill Certificates DWG
10.2
Cutting and beveling (as applicable)
Correct cutting
10.3
Check of prefabricated supports Welding. Repeat from point 2.1 to 2.11 as applicable
As per applicable typical DWG
See point 2.1 to 2.10 as applicable
Repeat from point 3.1 to 3.6 as applicable
See point 3.1 to 3.6 as applicable
10.4 10.5
H/R
S/R
Project Procedure
S
S
Typical DWG
S
S
Installation of spools (flanged joint) and miscellaneous items
11 11.1
Fit loose items, blinds, Spacers, Valves installed
As per Isometric drawing
Isometric drawing
W
S
11.2
Flange bolting installation
Dimensions and tolerances
Isometric drawings Project Standards (see Note 3)
W
S/R
and
temporary gasket
Special items and valves with specific requirements are controlled if applicable by a separate ITP to be prepared by project organization
11.3
12
B‐MTCs
Flange management ‐ Torqueing
B‐MTCs A‐Red Line Mark Up (update) A‐Installation record
Torqueing sequence and parameters Gasket rating, type, material and certificate
Project Procedure Torqueing tables
H/ R
W/R
A‐Torqueing report A‐Flange management log
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Company Identification
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02
Sheet of Sheets
46 of 120
Page
INSPECTION AND TEST PLAN
Piping Fabrication & Erection Plan Unit No
Contract No :
No.
Work Pack No Test/Inspection Requirements
Activity Description
Contractor Reference Document
5 of 5
SYSTEM No Inspection and Acceptance Responsibility (Note 2)
Contractor
ITR ‐ Report or Document: (Note 1)
Company
Final Inspection 13 Release for Pressure Testing
Visual and Review of Pressure Test Packs
Project Procedure
H/ R
H/R
A‐Red Line Mark Up (final) A‐Test Package Release A‐Pre Test Component Removal A‐Punch List
14 15
Flushing and/or Flashing
Visual on fluid at piping discharge end
Project Procedure
H/R
H/R
Pressure test performed and completed
Joints and fittings inspected 100% visually for leaks
Project Procedure
H/R
H/R
15.1
16
Visual and Review of Pressure Test document
Project Procedure
H/ R
H/R
Post Test / Reinstatement completed
Visual inspection and document review
Project Procedure and Check List
H/R
W/R
A‐Pipe Cleaning Flushing Report A‐Post Test Reinstatement Report
H/R
W/R
B‐Inspection Release Note and ITRs from Painting
H
H
Weld Joint Painting and Paint Touch Up See point 5.1
Mechanical Completion
18 18.1
C‐Pre‐Test Checklist A‐Pressure Test Record A‐Pressure Recording Chart B‐Gauge Calibration Certificate
Pressure testing is controlled by a separate ITP
17 17.1
A‐Inspection Report
Mechanical completion dossier completion and approval. See Mechanical Completion Procedure
Documents completeness
Project Procedures
Mechanical Completion Dossier
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis” Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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Sheet of Sheets
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Page
Installation of PSV Valves Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
Contractor 1.1
Company
Valve Passport
Project Standards (see Note 3) AFC Drawings
Review for Compliance
H/R
R
Code & Standard Project Procedure
Calibration of safety relief valve.
Review for Compliance form
1.3
Safety relief valve installed correctly
As for P&ID Tag No. correct Visual Inspection
1.4
Verify shipping stoppers are removed
Visual Inspection
1.5
Calibration tampers proof seal intact
1.6
Final inspection for correct bolt material, size and gaskets
1.7
Safety relief valve installation complete and conformant. Vent piping complete and correct.
1.2
2 2.1
3 3.1
ITR ‐ Report or Document: (Note 1)
Valve Installation
1
1 of 1
SYSTEM No Inspection and Acceptance Responsibility(2)
INSPECTION AND TEST PLAN
As above
H/R
B‐Passport and material certificate
R
B‐Manufacturer Calibration Certificate A‐Site Calibration Certificate
As above
H
W
A‐Installation report C‐Installation Check List
As above
W
W
C‐Installation Check List
Visual Inspection
As above
W
W
C‐Installation Check List
As per requirements Isometric‐BOM
As above
W
W
C‐Installation Check List
As per drawings Release
As above
H
H
A‐Installation report
Project Procedures
H
H
Mechanical Completion Dossier
Project Procedures
W/R
Interim Mechanical Completion Inspection report and documentation to be included in the Mechanical Completion package of the relevant piping line or vessel. See Mechanical Completion Procedure Pre-commissioning
Documents Completeness
Functional test or recalibration if required Correct functionality before turn‐over to commissioning (e.g. valves)
S/R
A‐Test Report
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend : S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
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Sheet of Sheets
48 of 120
INSPECTION AND TEST PLAN
Process Piping Pressure Test
Unit No No.
Contract No :
Work Pack No
Contractor
Activity Description
Reference Document
1 of 2
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility (2) Test/Inspection Requirements
Page
Contractor
Company
H/R
H/R
H
W
H/R
W/R
H/R
R
A‐Pre‐Test Check List B‐Calibration Certificate
H
H
A‐Punch List
H/R
R
B‐Laboratory certificate
Pressure Test Procedure Pressure Test Scheme
W
S
C‐Check List
Pre-test checks
1 1.1
Test pack acceptance
Test pack review
1.2
Installation of piping spool/line in accordance With pressure test approved scheme.
Visual inspection
1.3
Main and miscellaneous materials for pressure testing inspection (pumps, valves, hoses, coupling, blinds, bolts/nuts)
Visual inspection Review of material certificates for correct rating
Project Standards (see Note 3) Project Procedures
1.4
Pressure and temperature gauges and recorders are correct and installed in the correct position
Visual inspection Review of calibration certificates Correct measuring range
Pressure Test Procedure Pressure Test Scheme
1.5
Punching of the test section complete
Visual As per drawings
Pressure Test Procedure Pressure Test Scheme
1.6
Test medium certificate
Review of laboratory analysis certificate
Project Standards (see Note 3) Pressure Test Procedure
Project Standards (see Note 3) Project Procedures Pressure Test Procedure Pressure Test Scheme P&I mark‐up
B‐Test Package Release
A‐Pre‐Test Check List A‐Pre‐Test Check List
Test preparation
2 2.1
All valves in the section of the line are in the correct (open/close) position. (Part or fully opened Visual inspection dependent of valve type).
2.2
Pre‐test removal of components
Visual inspection
Pressure Test Procedure Pressure Test Scheme
W
S
A‐Pre‐test Components Removal
2.3
Piping Line filling complete. Control rate and air content check.
Visual inspection
Pressure Test Procedure Pressure Test Scheme
W
S
C‐Check list
H
H
Test pressure execution
3
3.1
Hydro testing operations as per limits of test package
Rate of pressurization Strength test ‐ Pressure Holding Time and leak absence Sign on test chart
Project Standards (see Note 3) Project Procedures
C‐Check List
Company Logo and business name
Company Identification
Revision Index
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Rev. No.
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Sheet of Sheets
49 of 120
INSPECTION AND TEST PLAN
Page
Process Piping Pressure Test Unit No No.
Contract No :
Activity Description
Work Pack No
Contractor
Test/Inspection Requirements
Reference Document
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility (Note 2) Contractor
2 of 2
Company
3.2
Pressure test complete
3.3
De‐watering activities complete
3.4
Drying (if required)
4
Pressure Test Acceptance
4.1
Final Acceptance of Test Package
4.2
Controlled rate of depressurization sign of Project Standards (see Note 3) Project Procedures charts Project Standards (see Note 3) Visual Project Procedures
H
H
A‐Pressure Test Report
H
W
A‐Pressure Test Report
Check of air at pipe end for drying (dew point)
Pressure Test Procedure Piping Specification
H
W
A‐Pressure Test Report
Signature of Pressure Test Report and Test Package front page
Project Standards (see Note 3) Project Procedures
H
H
A‐Test Package
H
H/R
Test Package to be included in the Mechanical Completion package of the relevant piping line See Documents completeness Mechanical Completion Procedure
Project Procedures
Test Package Dossier
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
252100DBQA00007
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Appendix 5: Electrical Works
a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p)
Installation of Generators Installation of Batteries, Battery Charger & UPS Systems Installation of Lighting System Installation of Earthling & Lightning Protection System Installation of Low and High Voltage Motors Installation of Power Transformer Installation of Switchgear and Motor Control Center Installation of Small Power Distribution Equipment Installation of Cable Racks, Trays and Conduit System Cable Pulling Termination Jointing and Conduit ‐ Installation Jointing, Glanding and Termination of Power and Control Cables Installation of Motor Operated Valves Installation of Neutral Earth Resistors Installation of Electrical Heat Tracing Pin Brazing of Cable Connection Installation of Cathodic Protection System
Company Logo and business name
Company Identification
Revision Index
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Rev. No.
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Sheet of Sheets
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INSPECTION AND TEST PLAN
Page
Installation of Generators Unit No
Contract No :
No.
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility(Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Equipment specification and rating correct
Data sheets
Data sheets
S
S
A‐Generator inspection
2
Equipment fixing and Mounting checked
Visual
Details layout
S
S
A‐Generator inspection
3
Glanding and termination correct
Visual
Termination, details / vendors documents
W
W
4
Anti‐condensation heaters installed as per design Design specification
Vendor documents
S
S
A‐Generator inspection
5
Equipment earthling completed and tested
Note 3
W
W
A‐Equipment earth inspection
Visual/Test
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
52 of 120
Page
INSPECTION AND TEST PLAN
1 of 1
Installation of Batteries, Battery Charger & UPS Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
SYSTEM No
Inspection and Acceptance Responsibility (Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Equipment Classification and IP rating checked
Visual Design Drawings
Vendor Data Sheet
S
S
A‐ Batteries charger & Ups Inspection
2
Name plate checked against datasheets and equipment checked for external damage
Vendor Data Sheet
Note 3
S
S
A‐ Batteries charger & Ups Inspection
3
Equipment fixing and mounting are secure and aligned
Visual
Installation details and layout
W
S
A‐ Batteries charger & Ups Inspection
4
Earthling checked against design requirement
Testing
Note 3
W
W/R
5
Inside of the equipment checked for cleanliness and any damage
Visual
Note 3
S
S
6
All connections, cable marking, glanding and identifications checked
Vendor Data Sheet
Note 3
W
W
A‐ Batteries charger & Ups Inspection
7
Batteries polarity checked Ensure outgoing isolators/MCBs are isolated and main isolator is lockable Door gaskets and seals checked Doors openings are not obstructed
Test
Note 3
W
S
A‐Batteries Inspection
Visual
Note 3
W
W
Visual
Specifications and drawings
S
S
A‐Batteries & Ups Inspection
10
Battery stands installation checked
Visual
Vendor documents recommendation
W
W
A‐Batteries Inspection
11
Battery links fitted, grease applied and electrolyte level is correct
Visual
Vendor document and specifications
W
W
A‐Batteries Inspection
8 9
A‐Equipment earth inspection A‐ Batteries charger & Ups Inspection
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
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Sheet of Sheets
53 of 120
Unit No
Contract No :
No.
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
1
Insulation resistance Test on Drums
Cable Schedule Note 3
Megger and Continuity Tests
SYSTEM No
Inspection and Acceptance Responsibility(Note 2) Contractor
1 of 1
Page
Installation of Power and Control
INSPECTION AND TEST PLAN
W
ITR ‐ Report or Document: (Note 1)
Company S/R
A‐Cable drum inspection protocol for measurement of power cables over and up to 1000V insulation resistance on the drum A‐Cable drum inspection protocol for measurement control cables insulation resistance on the drum
2
Check Trench depth and correct bedding for Cable Installation
Visual Inspection
Note 3
W
S
A‐ Cable trench inspection
3
Check Cable and Cutting Schedules to latest Revision prior Installation
Visual Inspection
Note 3
S
S
B‐ Cable Schedule to last Revision
4
Check Cable Dressing, Marking, Segregation and Spacing as per Project Procedures/Specs Visual Inspection
Standard Installation Details
W
W/S
5
Continuity and Meggering Test for Cables prior Megger and Continuity Tests to Backfilling
Note 3
S
W/R
6
Perform Continuity, Meggering Test after Glanding and check final Installation
Megger and Continuity Tests
Note 3
W
W
7
High Voltage Injection test only for HV Cables after Glanding
High ‐Pot Test
Note 3
W
W/R
8
Final Inspection for Closed Trench including Cable Markers, and warning signs
Visual Inspection
Note 3
S
S
A‐ Cable inspection before covering
A‐HV power cables (above 1000V) A‐LV power and control cables Protocol for measurements of power cables up to 1000Vand control cables A‐Insulation resistance after glanding A‐HV test record
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
54 of 120
INSPECTION AND TEST PLAN
Installation of Lighting System
Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
Page
1 of 1
SYSTEM No Inspection and Acceptance Responsibility (Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Equipment checked for any damages
Visual
Note 3
S
S
A‐Lighting circuit
2
Equipment rating and specification checked
Visual
Layout drawing and zone classification
S
S
A‐Lighting circuit
3
Equipment installation, orientation and alignment checked against design drawings
Visual
Standard details
W/S
S
A‐Lighting circuit
4
Check Final Installations for all lighting devices
Visual
Note 3
W
W
A‐Lighting circuit A‐Control station/Junction
5
Cable and wire connections checked at JB’s
Visual
Note 3
W
W
A‐Lighting circuit
6
Cables tested and laying checked per circuit
Visual
Note 3
W
W/S
7
Check lighting distribution panel termination and installation are completed
Visual
Note 3
W/S
S
8
Earthling completed and tested
Visual
Note 3
W
W/R
9
Circuit list and labels installed
Visual
Standard details and specifications
S
S
Visual /physical installation checks
Standard details and specifications (Note 3)
W
W/R
Visual
Standard details and specifications
W
W/R
10
Verify equipment installation in accordance with Ex requirements (Example: Switches, lights, fittings, junction boxes, etc.). Where
11
lighting illumination test is controlled by a separate ITP shall be prepared and referred to e.g. Adequate illumination during the night and Glare from light source.
A‐Lighting and distribution board
A‐Lighting circuit A‐Hazardous area equipment, ex type enclosures
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
55 of 120
INSPECTION AND TEST PLAN
Installation of Earthling & Lightning Protection System
Unit No No.
Contract No:
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
Page
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility (Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company A‐Equipment earth cables inspection A‐Earth network inspection and resistance measurement A‐Earthling pit inspection A‐Test record of earthling system
1
Earth Cable and pits located correctly as per drawings and to specified depth
Visual
Design drawings
W
W
2
Earth conductor size is correct
Visual
Design drawings
S
S
A‐Test record of earthling system
3
Cad weld and connections checked, joints greased
Visual
Note 3
W
S
A‐Test record of earthling system
4
Check Earth Bar installed correctly as location and service where required
Visual
Design drawings
S
S
A‐Test record of earthling system A‐Equipment earth inspection
5
Underground work Inspection completed
Inspection
Project Specifications
W
W
A‐Circuit inspection between earthling conductors and earthling elements
6
Pit inspection completed
Inspection
Project Specifications
W
W
A‐Earth pit inspection prior to backfilling
Inspection
Project Specifications
S
S
Test
Note 3
H
W
7
Earthling conductor and earthling element completed
8
Earth rod and network earth resistance checked
A‐Circuit inspection between earthling conductors and earthling elements A‐Test record of earthling system A‐Test record of earthling system
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
56 of 120
Page
INSPECTION AND TEST PLAN
Installation of Low and High Voltage Motors Unit No
Contract No :
No.
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility (Note 2) Contractor
Company
ITR ‐ Report or Document: (Note 1)
1
Name plate, equipment classification and IP rating checked
Visual Data sheets
Data Sheet Note 3
S
S
A‐Inspection and Test Record for Electric Motor
2
Equipment checked for any damages and carries correct circuit identification
Visual
Note 3
W
S
A‐Inspection and Test Record for Electric Motor
3
Equipment fixing and mounting are secure
Visual
Note 3
W
S
A‐Inspection and Test Record for Electric Motor
4
Earthling completed and checked against design requirements
Visual/ Design specifications
Note 3
W
S
A‐Inspection and Test Record for Electric Motor
5
All connections including RTD or thermostats checked
Visual
Note 3
W
W
A‐Inspection and Test Record for Electric Motor
6
Fan is free to rotate and motor shaft rotated by hand
Test
Note 3
W
W
7
Terminal box gaskets and seals are present and not damaged
Visual
Note 3
W
W
8
Glanding completed, spare entries plugged and bolts are correct
Visual
Note 3
W
W
9
Motor Solo Run (uncoupled) to check vibrations, temp., rpm, etc..
visual/Test
Procedure
H
W/R
A‐Inspection and Test Record for Electric Motor A‐Inspection and Test Record for Electric Motor A‐Inspection and Test Record for Electric Motor A‐Inspection and Test Record for Electric Motor
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
57 of 120
Page
INSPECTION AND TEST PLAN
Installation of Power Transformer
Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
1 of 1
SYSTEM No Inspection and Acceptance Responsibility (Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Transformer specification & name plate checked against data sheets
Visual Inspection Data Sheet
Data Sheet and specification
S
S
A‐Inspection and Test Record for Power Transformer
2
Transformers checked for any damage
Visual Inspection
Note 3
S
S
A‐Inspection and Test Record for Power Transformer
3
Correct orientation, alignment and installation
Layout and standard details Vendor Drawing
Vendor Drawings
S
W
A‐Inspection and Test Record for Power Transformer
4
Manual operation of tap changer in all positions correct
Vendor Drawings
Vendor Drawings Note 3
W
W/S
A‐Inspection and Test Record for Power Transformer
5
Primary, Secondary and wiring connection correct
Visual Inspection
Visual Inspection Note 3
W
W/S
A‐Inspection and Test Record for Power Transformer
6
Equipment earthling completed
Visual Inspection
Testing Note 3
W
W/S
A‐Equipment earth inspection
7
Check oil level
Visual Inspection
Data Sheet and specification
W
S
A‐Inspection and Test Record for Power Transformer
8
Check resistance between phases Check auxiliary wiring if connection correctly completed prior commissioning
Visual Inspection Vendor’s Drawings Visual Inspection
Data Sheet and specification
W
S
A‐Inspection and Test Record for Power Transformer
Visual Inspection Note 3
W
S
A‐Inspection and Test Record for Power Transformer
10
Check and Verify the color of silica gel prior commissioning
Visual Inspection
Visual Inspection Data Sheet
S
S
A‐Inspection and Test Record for Power Transformer
11
Testing of transformer
Test
Procedure
W
W/R
A‐Inspection and Test Record for Power Transformer
9
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed of f and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”.
Legend : S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
58 of 120
INSPECTION AND TEST PLAN
Installation of Switchgear and Motor Control Center Unit No
Contract No:
No.
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
Page
1 of 1
SYSTEM No Inspection and Acceptance Responsibility (Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Check equipment is suitable for area classification and IP rating
Visual Inspection
Specification/Data sheet
S
S/R
2
Name plate checked against data sheets
Visual Inspection
Data sheet
W
S
3
Orientation, alignment and fixation correct
Visual Inspection
Installation details
W
W
4
Equipment checked for internal damage and cleanliness
Visual Inspection
Note 3
W
S
5
Equipment earthling completed and tested
Visual Inspection
Note 3
W
W/R
6
Identification and labeling correct
Visual Inspection
Installation Layout Drawings
S
S
7
Bus Duct correctly installed and Duct test completed on bus bar joints
Testing
Note 3
H/W
W/R
Testing of MCC
Test
Procedure
W
W/R
8
A‐Inspection and Test Record for switchgear A‐Inspection and Test Record for motor control A‐Inspection and Test Record for switchgear A‐Inspection and Test Record for motor control A‐Inspection and Test Record for switchgear A‐Inspection and Test Record for motor control A‐Inspection and Test Record for switchgear A‐Inspection and Test Record for motor control A‐Equipment earth inspection A‐Inspection and Test Record for switchgear A‐Inspection and Test Record for motor control A‐Inspection and Test Record for switchgear A‐Inspection and Test Record for motor control
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis” Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
59 of 120
INSPECTION AND TEST PLAN
Installation of Small Power Distribution Equipment Unit No No.
Contract No : Activity Description
Work Pack No
Contractor
Test/Inspection Requirements
Installation of Panel Completed Power Distribution Board Installation completed Misc. Visual / Test Equipment. Installation completed
2
230V AC/16A, Check Socket Outlet Installation and circuit is completed and checked Visual / Test
3
Check Welding Socket Outlet Installation. (400V/63A)
4
Check All Equipment including Junction Boxes for Hazardous Classification
Page
1 of 1
SYSTEM No Inspection and Acceptance Responsibility (Note 2) Contractor Company
Reference Document
1
Note 3
S
A‐Distribution Board A‐Miscellaneous equipment A‐Hazardous area equipment‐ex type enclosures A‐Hazardous area equipment‐ex type enclosures A‐Small power circuit Inspection A‐230V AC socket outlets
W
ITR ‐ Report or Document: (Note 1)
Note 3
W
S
Visual / Test
Note 3
W
S
A‐Hazardous area equipment‐ex type enclosures A‐Welding socket outlets
Visual
Note 3
W
W
A‐Hazardous area equipment‐ex type enclosures A‐Miscellaneous equipment
5
Check if all fuse links/ MCB/ Protection devices Visual are correct
Note 3
S
S
6
Confirm Earthling Connections
Note 3
W
S
Visual
A‐Distribution board A‐Small power circuit A‐Miscellaneous equipment A‐Equipment earth inspection
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
60 of 120
Installation of Cable Racks, Trays and Conduit System Unit No No.
Contract No :
Work Pack No
Activity Description
Contractor
SYSTEM No
Test/Inspection Requirements
Inspection and Acceptance Responsibility (Note 2)
Reference Document
Contractor As per construction drawings and project Standard details specifications
1
Support Installed As required
2
As per standard drawings Cable trays/racks, clamps, fittings, connectors, hanger clamps, expansion guides are installed as specified Project Specifications and tray layout Check if cable trays/racks installation correctly
3
completed and can be released for cable
Standard details Note 3
1 of 1
Page
INSPECTION AND TEST PLAN
Company
S
S
A‐Cable ladder & tray/dressing / transits A‐Cable ladder & tray/dressing / transits A‐Cable ladder & tray/dressing / transits
S
S
ITR ‐ Report or Document: (Note 1)
Note 3
W
S
4
Cable Tray/Rack Release for installation of covers
Check cables are installed as per specifications and drawings
Note 3
W
W/S
A‐Cable inspection before covering
5
Cable tray/rack covers installed as per requirement
Drawings and Specification
Standard details
R
S/R
A‐Cable ladder & tray/dressing / transits
6
Cable tray/rack system bonding to the main earthling system
the main Note 3
S
S
A‐Cable ladder & tray/dressing / transits
7
Conduit support structure secure
Check continuity with earthling system Installation Drawings
Note 3
S
S
8
Conduit Routing clear from heat sources
Installation Drawings
Note 3
S
S
9
Conduit Junction Boxes/Pull Boxes installed where required Conduit ends are free from sharp edges
Installation Drawings
Note 3
S
S
Visual Inspection
Note 3
S
S
A‐Cable ladder & tray/dressing / transits A‐Cable ladder & tray/dressing / transits A‐Cable ladder & tray/dressing / transits A‐Cable ladder & tray/dressing / transits
10
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis” Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
61 of 120
INSPECTION AND TEST PLAN
Page 1 of 1
Cable Pulling Termination Jointing and Conduit - Installation Unit No
Contract No:
No.
Work Pack No
Activity Description
1
GENERAL
1.1 1.2
Review of Technical Documents (Drawings, Specs, Method statements etc.) Material Inspection
2
Cable Conduit Installation
2.1
Contractor Test/Inspection Requirements
Reference Document
Inspection and Acceptance Responsibility (2)
Contractor
Company
SYSTEM No ITR ‐ Report or Document: (Note 1)
Document Review
Standard Installation Details
W
W/S
Visual& Dimension Inspection
Material Certificate Submission
W
S
(B) Material Certificate
Visual Inspection
Installation Drawings (Note 3)
S
S
A‐cable insulation Drawings
3
Cable conduit route and box installation check for lPower and Control Cable Installation bl ll k
3.1
Cable route readiness check for cable installation
Visual Inspection
Installation Drawings (Note 3)
S
S
A‐cable insulation Drawings
3.2
Cable installation check
Visual and Dimensional
Installation Drawings (Note 3)
S
S
A‐cable insulation Drawings
4
Cable Tests
4.1
Insulation resistance checks
Controlling Test Results
Test Report Submission
W
W
A‐cable test report
W
A‐cable insulation and continuity test report
A‐ Cable inspection Check List
4.2
Point to point and Continuity check
Controlling Test Results
Megger and Continuity Tests
W
4.3
High pot test for HV cables
Controlling Test Results
Test Report Submission
W
W
A‐cable test report
4.4
Megger test for LV cables
Controlling Test Results
Test Report Submission
W
W
A‐cable test report
4.5
Termination Point Bolt Torque Test
Visual
Termination, details / vendors documents
W
W
A‐cable insulation report
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
62 of 120
Page
Jointing, Glanding and Termination of Power and Control Cables
Unit No No.
Contract No :
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
INSPECTION AND TEST PLAN
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility (Note 2) Contractor
Company
1 of 1
1
Check if material type, size comply with certification
Visual Inspection
Note 3
W
S
2
Check joints installation at terminations, if done properly
Visual Inspection
Note 3 Manufacturer Sheets
W
S
Visual Inspection
Note 3
W
S
Visual Inspection
Note 3
W
S
A‐HV power cables (Above 1000V) A‐LV power and control cables
A‐Material list
4
Check terminations and color of heat shrinks‐if applicable Check if cable glands sealed, tightened and correctly installed.
5
Check Installation of gland earth tag and IP washer
Visual Inspection
Note 3
W
W
A‐HV power cables (Above 1000V) A‐LV power and control cables
6
Check cables if no loose connection at terminals and torque as per Vendor's and Engineering Recommendations
Torque Test / Visual Inspection
Note 3
W
W
A‐HV power cables (Above 1000V) A‐LV power and control cables
7
Check Cables and Termination Wiring ‐ Tags, Labels, Ferrules
Visual Inspection
Note 3
W
W
A‐HV power cables (Above 1000V) A‐LV power and control cables
3
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
63 of 120
INSPECTION AND TEST PLAN
Installation of Motor Operated Valves Unit No
Contract No :
Work Pack No
No.
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
Inspection and Acceptance Responsibility (Note 2) Contractor
Page
1 of 1
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
1
Name plate, equipment classification and IP rating checked
Visual Data sheets
QCP‐714‐321 Data Sheet
W
S
A‐Equipment installation check list
2
Equipment checked for any damages and carries correct circuit identification
Visual
PP‐714‐409
W
S
A‐Equipment installation check list
3
Equipment fixing and mounting are secure
Visual
By Mechanical Group
W
S
A‐Equipment installation check list
4
Earthling completed and checked against design requirements
Visual/ Design specifications
QCP‐714‐309
W
S
5
Check all connections are correct including cable Testing and marking
Visual
QCP‐714‐312
W
S
6
Check and verify if all installations conform to data sheet
Data Sheets and Specifications
Data Sheet/Specifications
W
W
A‐Equipment installation check list
7
Function test
Visual/Test
Vendor Manual
W
W
A‐ Pre‐commissioning Check List
Data Sheet Project Standards (see Note 3) Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed of f and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
64 of 120
Page
INSPECTION AND TEST PLAN
Installation of Neutral Earth Resistors Unit No No.
Contract No :
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility(Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Equipment classification, IP rating and name Visual Data Sheet plate checked against data sheets
Data Sheet and Specifications
S
S
A‐Equipment earth inspection
2
Equipment inspection for external damage
Visual
Note 3
S
S
A‐Equipment earth inspection
3
Fixing, orientation and mounting are secure
Visual
Layout Drawings and vendor details
W
W/S
A‐Equipment earth inspection
4
All connections checked and correct labels installed
Visual/ Drawings
Vendor Details
W
W
A‐Equipment earth inspection
5
Earthling checked against design requirements
Visual
Note 3
W
W
A‐Equipment earth inspection
6
Gasket and seals are not damaged, bolts are correct
Visual
Note 3
W
S
A‐Equipment earth inspection
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”.
legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Sheet of Sheets
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INSPECTION AND TEST PLAN
Pin Brazing of Cable Connection
Unit No No.
Contract No :
Work Pack No
Contractor
Reference Document
Test/Inspection Requirements
Activity Description
Material Inspected for mage and according to Specification
2
Attachments for Pin Brazing 1. Brazing Procedure Specification to be approved 2. Pin Brazer to be qualified 3. Pin to be correct size & type 4. Preheating to be as per BPS
QCP‐ 714‐409
Visual Inspection
Check BPS is approved Check Brazer ID Card / Certificate Check Pin size & type is correct Check Preheating is correct
Appropriate WPS ID Card / Certificate As BPS As BPS
Distance of Pins from weld and between Pins is correct Pipe Coating at connection removed properly and exposed area cleaned
Visual Inspection
Page
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility (Note 2) Contractor
1
ITR ‐ Report or Document: (Note 1)
Company
S
S
H
H
‐
S
S
S
S
S
S
Note 3
W
W
A‐Pin brazing record inspection
Visual Inspection
Note 3
S
S
A‐Pin brazing record inspection
Brazed Pin checked for fastness and quality of joint Perform holiday test on repair portion of pipe line and stud checked (if applicable)
Test
Note 3
W
W
A‐Pin brazing record inspection
Test
Note 3
W
W
A‐Pin brazing record inspection
7
Coating reinstatement carried out properly
Visual Inspection
Note 3
W
W
A‐Pin brazing record inspection
8
Holiday Test carried out
W
A‐Pin brazing record inspection
3 4 5 6
9
Test Check Insulation Resistance Test / Continuity Test test/ for power supply cables to transformer rectifier
Note 3 Note 3
W
W
W/S
A‐Protocol of measurements of power cables up to 1000V Insulation resistance after laying A‐Protocol of measurements of power cables up to 1000V Insulation resistance after glanding (Use forms as applicable)
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Rev. No.
EX-DE
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Sheet of Sheets
66 of 120
Page
INSPECTION AND TEST PLAN
Installation of Cathodic Protection System Unit No
Contract No :
No.
Activity Description
1
Equipment checked for damages and name plate verified against data sheets Equipment IP rating and hazardous area classification checked.
2
Work Pack No
Contractor
Test/Inspection Requirements
SYSTEM No
Inspection and Acceptance Responsibility(2) Contractor Company
Reference Document
Note 3
S
S
A‐Cathodic Protection Inspection and test record
Visual Inspection
Note 3 Data Sheets
W
S
A‐Cathodic Protection Inspection and test record
Equipment earthling completed to rectifier
Visual Inspection
Note 3
W
W/S
4
Anode vertical well bed installed properly and correct depth and coke breeze backfilled properly
Visual Inspection
Note 3 Detail Drawing
H
W/R
5
Sacrificial buried anode installed to correct depth and distance from structure
Visual Inspection
W
W/S
6
Anode cable routing, bonding and depth checked
Visual Inspection
W
W/S
7
Sacrificial immersed anodes fixing points checked
Visual Inspection
Note 3 Detail Drawing
W
W/S
8
Reference electrode installation, cable routing and depth are correct
Visual Inspection
W
W/S
9
Junction boxes and test posts installation, cable routing and connection checked.
Visual Inspection
Note 3 Detail Drawing Note 3 Connection Diagram Drawings
W
S
10
Isolating joints installed properly and insulation efficiency checked
Visual Inspection
W
W/S
W
W
W
W/S
W
W/R
12 13
Check and verify Cathodic Protection Installation Vendor Check List completion and conformance to Vendor Documents and Check Cable Installations for Underground Work and/or Tray Applications. Confirm Installation Visual Inspection Requirements Testing of cathodic protection
ITR ‐ Report or Document: (Note 1)
Visual Inspection
3
11
1 of 1
Test
Note 3 Detail Drawing Note 3 Detail Drawing
Note 3 Detail Drawing Vendor Detail Drawings
Note 3
Procedure
A‐Cathodic Protection Inspection and test record A‐Cathodic Protection Inspection and test record A‐Cathodic Protection Inspection and test record A‐Cathodic Protection Inspection and test record A‐Cathodic Protection Inspection and test record A‐Cathodic Protection Inspection and test record A‐Cathodic Protection Inspection and test record
A‐Underground work inspection A‐Cable trench inspection A‐Cable inspection before covering
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis” Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
67 of 120
Appendix 6: Instrument Works
a) Installation of Field Mounted Instruments b) Installation of Instrument Cables c) Installation of Instrument Interface Panels & Junction Boxes d) Installation of Instrument Panels, Consoles & Desks e) Installation of Fiber Optic Cables f) Installation of Fire & Gas Detection System g) Instrument Loop Continuity Check h) Installation of Actuated Valves (control valves, on/off valves) i) Installation of Water analyzer j) Field Instruments – Installation k) Installation of PAGA System l) Telecommunication and Security Systems ‐ Installation
Company Logo and business name
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Sheet of Sheets
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Page
INSPECTION AND TEST PLAN
Installation of Field Mounted Instruments Unit No
Contract No :
No.
Work Pack No
Activity Description
Contractor
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(Note 2)
Test/Inspection Requirements
Reference Document
Contractor
1 of 1
Company
1 2 3 4 5 6 7 8 9
10
Instrument inspected for external damage, classification and IP rating checked before Check instrument calibration completed prior to installation. Instrument supports installation and grounding checked Check instrument installation, mounting, orientation, position and elevations. Check instrument if will required for Sunshade Check instrument installed clear of obstructions and accessible. Impulse and hydraulic lines supporting and installation Impulse, hydraulic and air lines tested Instrument installation complete,
Visual
note 3
Testing
note 3
Visual
note 3
Visual
note 3
Visual
note 3
Visual
note 3
Visual
note 3
Testing
note 3
Visual
note 3
conformant and proper label installed Verify Equipment Installation in accordance with requirements (Example: Pressure, Switches, Junction Boxes and Other field devices / Instruments) Where
W
S
S
S
S
S
A‐instrument installation checklist
S
S
A‐instrument installation checklist
S
S
A‐instrument installation checklist
S
S
A‐instrument installation checklist
S
S
A‐instrument installation checklist
W/R
W/R
A‐instrument installation checklist tubing/hose pressure test/flush
W
W
A‐instrument installation checklist
W
W/R
note 3 Visual/ Physical Installation Checks Standard detailed and specification
A‐hazardous area equipment Ex) type enclosures
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
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Rev. No.
EX-DE
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Sheet of Sheets
69 of 120
Page
INSPECTION AND TEST PLAN
Installation of Instrument Cables Unit No
Contract No :
No.
Work Pack No
Contractor Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility(Note 2)
Test/Inspection Requirements
Activity Description
Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Cable drums checked for any damage
2
Cable insulation resistance and continuity checked on drum before laying
3
Trench and soft sand bedding inspected.
4 5
Visual inspection
note 3
S
S
Test
note 3
W/R
S/R
note 3
S
S
Visual Check instrument installation, mounting, Visual orientation, position and elevations and installation Check cable insulation resistance and continuity Test after laying. (only in trench application)
note 3 Detailed standards
W
W/S
note 3
W/R
S/R
A‐cable insulation and continuity test report A‐cable trench inspection
A‐cable insulation and continuity test report
Visual Perform Activities only when applicable
note 3
W
W/S
A‐cable inspection before covering
7
Soft sand and tile backfilling checked before final backfilling and cable route marker tape installed Glanding and termination checked
Visual
note 3
W
W/S
A‐ LV power and control cables
8
Confirm earth tag and IP washer are installed, where applicable
Visual
note 3
W
W/S
A‐ LV power and control cables
Visual
Detailed Drawings
W
W
A‐ LV power and control cables
Visual
note 3
W
W
A‐ LV power and control cables
Test
note 3
W/R
W/R
6
9 10 11
Confirm spare cores and screens are earthed Check termination is correct and conformant Final I/R Test then Reconnect Cables
A‐cable insulation and continuity test report
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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Rev. No.
EX-DE
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Sheet of Sheets
70 of 120
Page
INSPECTION AND TEST PLAN
Installation of Instrument Interface Panels & Junction Boxes Unit No
Contract No :
No.
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
SYSTEM No
Inspection and Acceptance Responsibility(Note 2) Contractor
1 of 1
ITR ‐ Report or Document: (Note 1)
Company
1
Pre‐installation equipment check of console and system cabinets
Visual Checks for damage
S
S
A‐Control of relay panel / cubicle control station / junction box
W
S
A‐ Control of relay panel / cubicle control station / junction box hazardous area equipment, Ex) Type Enclosures
Layout drawing note 3
W
S
A‐Equipment earth inspection
Layout drawing and specs note 3
Check for correct tag no
2
3
4 5 6
As per specifications note 3 Control panel/ Racks/ Junction box installed correctly and fully complied to Project Specifications As per installation details Holding down Vendor Drawings clamp tightened Air conditioning operational Check all electrical connection to grounding system correctly installed and clean earth is bounded to the specified network
As per vendor instructions
Confirm spare cores are terminated and screens are earthed as per approved drawing Check Pneumatic / Hydraulic lines are installed correctly as applicable
As per specification Wiring details
Termination Detail
W
W/S
As per vendor information Applicable Specifications
Vendor details
S
S
Check final installations for acceptance
Release for pre‐commissioning
H
W/S
As per installation details
Layout drawing
A‐Control of relay panel / cubicle control station / junction box A‐Control of relay panel / cubicle control station / junction box
Vendor data sheet Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
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Rev. No.
EX-DE
02
Sheet of Sheets
71 of 120
Page
INSPECTION AND TEST PLAN
Installation of Instrument Panels, Consoles & Desks Unit No No.
Contract No :
Work Pack No Test/Inspection Requirements
Activity Description
Contractor
Reference Document
1 of 1
SYSTEM No Inspection and Acceptance Responsibility(Note 2) Contractor
ITR ‐ Report or Document:
Company
(Note 1)
1
Control room inspected prior to installation
Visual
note 3
S
S
A‐cabinet & panels inspection
2
Pre‐installation equipment checked for any damages
Visual
note 3
S
S
A‐cabinet & panels inspection
3
Check all electrical connection to grounding system.
Visual
note 3
W
S
A‐cabinet & panels inspection
4
Interconnecting wiring completed
Visual
Wiring Diagram
W
S
A‐cabinet & panels inspection
5
Check fuses, protection devices, switches and indicating lamps
Visual
note 3
W
S
A‐cabinet & panels inspection
6
Check installation is rigid and secure
Visual
note 3
W
W/S
A‐cabinet & panels inspection
Visual
note 3 Detailed drawings
H/W
W
A‐cabinet & panels inspection
7
Check orientation and alignment of equipment
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are include in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis”
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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Rev. No.
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Sheet of Sheets
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Page
INSPECTION AND TEST PLAN
Installation of Fiber Optic Cables Unit No
Contract No :
Work Pack No
No.
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility(Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1 2
Cable drums inspected for external damage
Visual
NOTE 3
W
S
Cables tested on drum prior to installation
Test
NOTE 3
W
W/R
Visual
NOTE 3 Detail drawing
W
S
NOTE 3
W
S
Test
NOTE 3 Vendor document
H
W/R
(OTDR Test)
3
Trench, depth, layout and soft sand bedding inspected prior to cable pulling
4
Cable laying correct, marking installed, segregation Visual correct
5
OTDR test of the cable after laying carried out.
6
First layer backfill and cable tiles/warning tape placed.
Visual
NOTE 3
W
S
7
OTDR test of cable after backfill
Test
NOTE 3
H
W/R
8
Insertion loss measurement carried out
Visual
NOTE 3
W
W/R
9
Field cable installation checked
Visual
NOTE 3
W
S
A‐cable installation inspection
10
Confirm transits and cable tray/ladder installation
Visual
NOTE 3 Vendor document
W
S
A‐cable installation inspection
Visual
NOTE 3
W
S
Visual
NOTE 3 Vendor document
W
S
Visual
NOTE 3
W
S
is correct 11
Confirm that pulling tension is as per specification
12
Check that EMS installed where required
13
Cable route marker installation, with installation of
B‐Reflect graphs B‐Reflect graphs B‐Reflect graphs
warningly tape before backfill for buried cables. Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
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Validity Status
Rev. No.
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Sheet of Sheets
73 of 120
Page
INSPECTION AND TEST PLAN
Installation of Fire & Gas Detection System Unit No
Contract No :
No.
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
1 of 1
SYSTEM No Inspection and Acceptance Responsibility(Note 2) Contractor
ITR ‐ Report or Document: (Note 1)
Company
1
Equipment checked for any damages
Visual
NOTE 3
S
S
2
Support fabrication and Installation correct
Visual
NOTE 3
S
S
A‐cabinet & panels inspection
Data Sheets
A‐cabinet & panels inspection hazardous area equipment
3
Detectors / Manual Call Points Tag No. and
Visual
type checked against area classification and IP
NOTE 3
W
W/S
Visual
NOTE 3
W
W/S
5
Confirm all equipment installations if they are correct and complied with Project Specifications Visual and audible alarm installation correct
Visual
NOTE 3
W
W/S
6
Sunshade installed where applicable
Visual
NOTE 3
S
S
7
Check cable glanding and termination
Visual
NOTE 3
W
W/S
A‐LV power and control cables
8
Check IP washer and earthling tag installation
Visual
NOTE 3
W
W/S
9
Confirm spare cores are terminated and screens are earthed as per approved drawing
Visual
NOTE 3
W
W
10
Confirm earthling of equipment is correct
Visual/ Testing
NOTE 3
W
W/S
11
Confirm cables have been tested
Visual
NOTE 3
S/R
S/R
12
Loop Check
Test
Procedure
W
W/R
13
Function test
Test
Procedure
W
W/R
4
A‐hazardous area equipment Ex. Type Enclosures cabinet & panels inspection A‐hazardous area equipment Ex. Type Enclosures cabinet & panels inspection A‐cabinet & panels inspection
A‐equipment earth inspection
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
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Sheet of Sheets
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Page
INSPECTION AND TEST PLAN
Calibration of Instruments Unit No
Contract No :
No.
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
SYSTEM No Inspection and Acceptance Responsibility(Note 2) Contractor
1
Instrument inspected for external damage.
2
3
Check instrument certification and tag number
Company
Visual
note 4
S
S
Visual
Data Sheets P&ID
W
S
note 4 Data Sheets
W
S/R
Check calibration of instrument, operation and range Test setting according to process data
1 of 1
ITR ‐ Report or Document: (Note 1)
B‐inspection & calibration B‐valve & ancillaries B‐orifice plate inspection B‐instruments calibration report B‐inspection & calibration B‐valve & ancillaries B‐orifice plate inspection B‐instruments calibration report
4
Check calibration test certificate and labeling
Visual
Test Certificates (Note 3)
R
S/R
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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Sheet of Sheets
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Page
INSPECTION AND TEST PLAN
Instrument Loop Continuity Check Unit No
Contract No :
No.
2
4
Contractor
Test/Inspection Requirements
Activity Description
1
3
Work Pack No
Reference Document
1 of 1
SYSTEM No
Inspection and Acceptance Responsibility (Note 2) Contractor
Company
ITR ‐ Report or Document: (Note 1)
Loop components installation completion check
Test
note 3
W/R
W/S
A‐Inspection & test report for loop checks
Termination and core identification correct
Visual
note 3
W
W/R
A‐Inspection & test report for loop checks
Instrument Loop Continuity check
Test
note 3
W
W/R
A‐Inspection & test report for loop checks
Test
Procedure
W
W/R
Instrument control function test
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
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252100DBQA00007
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Rev. No.
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Sheet of Sheets
76 of 120
INSPECTION AND TEST PLAN
Page 1 of 1
Actuated Valves (control valves, on/off valves) - Installation Unit No
Contract No:
No.
Work Pack No
Contractor
Activity Description
Test/Inspection Requirements
Reference Document
Inspection and Acceptance Responsibility (2) Contractor Company
SYSTEM No ITR ‐ Report or Document: (Note 1)
1
Documents Review
1.1
Review of Installation Drawings, Vendor's Manual, Technical Documents & Vendor's Inspection
Document Review
Drawing, certificates & Vendor Manual
W
S
A‐Installation report
1.2
Material and Test certificates for body, trim, seat, plug, disc or ball, bolting, gasket/packing & actuator
Document Review
Drawing, certificates & Vendor Manual
W
S
(B) Material Certificate
2
Material Receipt
2.1
Check Equipment Tag Number Identification
Visual/Document Review
Packing Lists
2.2
Check Incoming Material
Visual/Specifications
Packing Lists & Material certificates
3
Check of Non- Destructive Examination
3.1
Pressure test of body
Visual/Test
Project Procedures
H/R
W/R
3.2
Pneumatic test
Visual/Test
Project Procedures
H/R
W/R
A‐Pressure Test Report
3.3
Seat leakage test
Visual/Test
Project Procedures
H/R
W/R
3.4
Calibration test
Visual/Test
H/R
S/R
3.5
Performance/function test
Visual/Test
W
W
A‐ Pre‐commissioning Check List
3.6
Stroke test
Visual/Test
Test Certificates (Note 3) Vendor Manual Data Sheet Project Standards (see Note 3) Project Procedures
A‐Pressure Test Report Visual/Test
H/R
W/R
3.7 3.8 3.9
Air failure test Linearity check and stabilization time and hysteresis Insulation resistance test
Visual/Test Visual/Test Visual/Test
Project Procedures Project Procedures Project Procedures
H/R H/R H/R
W/R W/R W/R
A‐Pressure Test Report
3.10
Final visual / Dimension Inspection
Visual/Document Review inspection and testing records
Applicable Drawings
H/R
W/R
Mechanical Completion Dossier
W
S
H/R
W/R
A‐Installation report (B) Material Certificate A‐Pressure Test Report
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
77 of 120
Unit No
INSPECTION AND TEST PLAN Water Analyzer- Installation Contract No:
No.
Work Pack No
Activity Description
Page 1 of 1
Contractor
Test/Inspection Requirements
SYSTEM No
Reference Document
Inspection and Acceptance Responsibility (2) Contractor
1
Documents Review
Review of Installation Drawings, Vendor's Manual, Technical Documents & Vendor's Inspection
Document Review
Drawing, certificates & Vendor Manual
Material Receipt
2.1
Check Equipment Tag Number Identification
Visual/Document Review
Packing Lists
2.2
Check Incoming Material
Visual/Specifications
Packing Lists & Material certificates
Check of Non- Destructive Examination
3.1
Checking of Analyzer characteristics including Inlet and outlet connection of the water sample
Visual and Project Drawings
Vendor Manuals and Drawings
3.2
Pressure test, if applicable
Visual/Test
3.3
Pneumatic test
1.1 2
3
3.4
Performance test including function test
3.5
Final visual / Dimension Inspection
4
Check calibration test certificate and labeling
Company
W
S
(B) Material Certificate
W
S
H/R
W/R
ITR ‐ Report or Document: (Note 1)
A‐Installation report (B) Material Certificate A‐ Mechanical Construction Check List (Specific for the equipment)
H
H
Project Procedures
H/R
W/R
A‐Pressure Test Report
Visual/Test
Project Procedures
H/R
W/R
A‐Pressure Test Report
Visual/Test
Vendor Manual Data Sheet Project Standards (see Note 3)
W
W
A‐ Pre‐commissioning Check List
Visual/Document Review inspection and testing records
Applicable Drawings
H/R
W/R
Mechanical Completion Dossier
Visual/Test
Test Certificates (Note 3)
H/R
S/R
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
78 of 120
Unit No No.
Contract No:
INSPECTION AND TEST PLAN Field Instruments - Installation Work Pack No
Activity Description
Page 1 of 1
Contractor Test/Inspection Requirements
Reference Document
Inspection and Acceptance Responsibility (2) Contractor Company
SYSTEM No ITR ‐ Report or Document: (Note 1)
Instrument type and class per P&ID and specification (data sheets)
As for P&ID Visual Inspection
Project Standards (see Note 3) Drawing & Vendor Manual
H
W
A‐Installation report C‐Installation Check List
2
Instrument checked for any damage
Visual Inspection
Project Standards (see Note 3)
H
W
A‐Installation report
3
Instrument tag(s) installed and correct
As for P&ID Visual Inspection
Project Standards (see Note 3) Drawing & Vendor Manual
H
W
A‐Installation report C‐Installation Check List
4
Installation of sensor complete and correct
Visual Inspection
Drawing & Vendor Manual
H
W
C‐Installation Check List
5
Block and drain valves ; check position, elevation, direction and orientation
Visual Inspection
Drawing & Vendor Manual
H
W
6
Pneumatic / hydraulic tubing leak tested
Visual/Test
Project Procedures
H/R
W/R
7
Heat tracing / insulation / instrument housing
Visual/Test
W
W
8
Impulse lines pressure tested
Visual/Test
Vendor Manual Data Sheet Project Procedures
H/R
W/R
9
Wiring correct; check cable proper installation with loop, check gland to be tighten and earth connection.
Visual Inspection
H
W
10
Drawings marked up as‐built
H
W
A‐Installation Check List
11
HMI Graphic symbol and tag correct
Visual / Review of As‐ Built Visual Inspection
Project Standards (see Note 3)
H
W
C‐Installation Check List
12
check if required for canopy or supports when required.
Visual Inspection
Project Standards (see Note 3)
H
W
C‐Installation Check List
1
Drawing & Project Standards (see Note 3) As‐Built Drawings
C‐Installation Check List A‐Pressure Test Report A‐ Pre‐commissioning Check List A‐Pressure Test Report C‐Installation Check List
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
79 of 120
INSPECTION AND TEST PLAN
Page 1 of 1
Installation of PAGA System Unit No
Contract No:
No.
Work Pack No Activity Description
1
Equipment checked for any damages
2
Support fabrication and Installation correct
3 4
Contractor
Speakers Tag No. and type checked against area classification and IP rating (indoor/outdoor) Confirm all equipment installations if they are correct and complied with Project Specifications
Test/Inspection Requirements
Reference Document
Visual
NOTE 3
Visual
NOTE 3
Visual
Data Sheets NOTE 3 Vendor Documents
Visual Visual
Inspection and Acceptance Responsibility (2) Contractor Company S
S
S
SYSTEM No ITR ‐ Report or Document: (Note 1)
S
W
W/S
NOTE 3
W
W/S
NOTE 3
W
W/S
A‐cabinet & panels inspection A‐cabinet & panels inspection hazardous area equipment A‐ Ex. Type Enclosures A‐hazardous area equipment Ex. Type Enclosures cabinet & panels inspection
5
Visual and audible alarm installation correct elevation, location as per design.
6
Sunshade installed where applicable
Visual
NOTE 3
S
S
A‐cabinet & panels inspection
7
Check cable glanding and termination ,Junction Boxes.
Visual
NOTE 3
W
W/S
A‐LV power and control cables
8
Check IP washer and earthling tag installation
Visual
NOTE 3
W
W/S
9
Confirm spare cores are terminated and screens are earthed as per approved drawing
Visual
NOTE 3
W
W
10
Confirm earthling of equipment is correct
Visual/ Testing
NOTE 3
W
W/S
A‐equipment earth inspection
11
Confirm cables have been tested
Visual
NOTE 3
S/R
S/R
Loop Check
Test
Procedure
W
W/R
Function test
Test
Procedure
W
W/R
12 13
A‐hazardous area equipment Ex. Type Enclosures cabinet & panels inspection
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
80 of 120
Unit No
Contract No:
No.
1
INSPECTION AND TEST PLAN Telecommunication and Security Systems - Installation Work Pack No
Page 1 of 2
Contractor
Activity Description
Test/Inspection Requirements
SYSTEM No ITR ‐ Report or Document: (Note 1)
Reference Document
Documents Review
Inspection and Acceptance Responsibility (2) Contractor
Company
1.1
Review of Installation Drawings, Vendor's Manual & Technical Documents
Document Review
Drawing & Vendor Manual
W
S
A‐Installation report
1.2
Installation of Equipment Method Statement Review & Approval
Visual/Document Review
Project Standards (see Note 3) Drawing & Vendor Manual
W
S
A‐Installation report (B) Material Certificate
Material Receipt
2.1
2
Check Equipment Tag Number Identification
Visual/Document Review
Packing Lists
2.2
Check Incoming Material
Visual/Specifications
2.3
Material Certificates received for all components
Visual/Document Review
3 3.1
3.2
Visual Inspection
Install Cable Pathways: Type of cable tray, conduits, ladders, junction boxes & fittings are to meet area classification requirements and specification. Installation of cable tray (routing and elevation) is as per the drawings
Visual Inspection
W
S
Material Test Reports
H/R
W/R
(B) Material Certificate
Packing Lists & Material certificates
H/R
W/R
(B) Material Certificate
Installation Activities Install Communications Equipment (Rack): Prepare room/area for installation of data, communications and security equipment Installation of data, communications rack as per construction drawings Fixing and alignment of data/ communications rack Earthing and bonding of equipment Final inspections of installation, per room/area.
Project Standards (see Note 3) Drawing & Vendor Manual Method Statement
H
W
Project Standards (see Note 3) Method Statement & Equipment Drawing H
W
A‐Installation report
A‐Installation report C‐Installation Check List
A‐Installation report C‐Installation Check List
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
81 of 120
Unit No
Contract No:
INSPECTION AND TEST PLAN Telecommunication and Security Systems - Installation Work Pack No
No.
Activity Description
3.3
Install & Terminate Communications Cables: Check cable type, size & tag No. check cable not damaged or snagged before and during cable pulling. Check cable segregation and separations requirement are as per the drawings and Specification Check CAT6A F/UTP and fiber optical cable‐bending radius as per specification Complete cable fiber optical terminations. Check mechanical protection is installed to both ends. Check the cable separation as per drawing and specification Check clearance as per drawings and specification Ensuring installation of PA/GA, security cable (2 core, 4 core and 6 core) and MATV cable is undamaged, has correct support and segregation. Carry out Site Acceptance test for all cable types and components as per required drawing and specification
3.4
Completion and Handover / Delivery: Final visual inspection Ensure the tests under Specification ‐ Structured Cabling and Equipment Rooms for CAT6A F/UTP, Fiber optic and PA/GA cables are all performed, complete and recorded accordingly. Completion and handover/delivery of relevant QA documentation.
Page 2 of 2
Contractor Test/Inspection Requirements
Visual Inspection
Visual/Document Review inspection and testing records
Reference Document
Project Standards (see Note 3) Method Statement & Equipment Drawing
Project documents Applicable Drawings
Inspection and Acceptance Responsibility (2) Contractor
Company
H
W
H/R
W/R
SYSTEM No ITR ‐ Report or Document: (Note 1)
A‐Installation report C‐Installation Check List
Mechanical Completion Dossier
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
82 of 120
Appendix 7: Pipelines Works
a) b)
Pipelines Installation Cleaning, Gauging, Hydro‐testing, Dewatering, Drying & Purging of Pipeline
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
83 of 120
INSPECTION AND TEST PLAN Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation Work Pack No Contractor
Unit No No.
Test/Inspection Requirements
Activity Description
Reference Document
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(Note 2) Contractor
Company
H/R
S/R
Material Acceptance - Control - Preparation
1
Contract No :
Page 1 of 7
Pipe and bends conforms to specification
As per applicable pipeline material list and specification
Mill Certificates, Manufacturer Material Certificate and other as applicable
1.2
Pipe and bends marking
Check marking for correspondence with material certificate
Material Certificate
H
S
C‐Check List
1.3
Material rating and dimensions (diameter / thickness
Check dimensions
Isometric material list and piping specification
H
S
C‐Check List
1.4
Transfer of markings (if applicable)
Correct Markings
Project Procedure
S/R
S
C‐Check List
1.5
Cutting and re‐beveling (as applicable)
Correct cutting, cleaning and testing procedure
Project Procedure
S
S
1.6
Long radius bend ‐ Cold bending
procedure
Project Procedure
S
S
C‐Check List C‐Check List
1.1
1.7
Offloading and handling utilizing correct lifting
Visual
Project Procedure
S
S
Visual
Project Procedure
S
S
1.8
Storing as per storing plan. Number of maximum row Sawdust bags or wood timber
2
ROW and Trenching
2.1
ROW and Trench bench marked by Surveyor
Review of Survey Report Review of Surveyed route as staked
Latest revision of applicable Drawings
R
S
Top soil stripping to the specified depth and ROW width and level
Visual for depth and absence of mineral soil Review of survey
Applicable Drawings Local Regulations
W
R
Top soil and excavated material stored in designated areas, as applicable
Visual for absence of mineral soil
Applicable Drawings Local Regulations
S
S
Excavated trench is to the required dimensions / shape and trench bottom free from debris. Rocks to be excavated.
Visual inspection Review of survey
Applicable Drawings (Typical drawings for R.O.W. and trench)
H
W
2.2
2.3 2.4
B‐MTCs
C‐Check List
C‐Check List Closed Out
B‐Survey report C‐Check List
C‐Check List C‐Check List
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
84 of 120
INSPECTION AND TEST PLAN Pipelines Installation
Page 2 of 7
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation Unit No No.
Contract No : Activity Description
Work Pack No Test/Inspection Requirements
Contractor Reference Document
Contractor 2.4
Bedding material suitable and placed as per Visual Inspection Bedding material free from sharp requirements objects, debris, etc. Trench released for installation of pipelines
Visual
2.5 3 3.1
Stringing Stringing of pipeline pipes and bends as per approved stringing plan Positioning pipes and bends at correct level from ground (sawdust bags or wood timber) and distance from trench border)
Visual Correct pipe handling and protection from debris. No rolling, dropping, dragging of pipes.
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(2) Company
Latest revision of applicable Drawings Project Standards (see Note 3)
S
S
Latest revision of applicable Drawings Project Standards (see Note 3)
H
H
S
S
Stringing Plan
S
S
Project Standards (see Note 3) Project Procedures Stringing Plan
Inspection of stringed pipes and bends 3.2
3.3
Visual for correct dimension (diameter/thickness) and end protection. Any additional requirements for crossings (road, river, railways, OH lines, pipelines, others). See dedicated ITPs
4
Preparatory works
4.1
Re‐bevel, when necessary ‐ beveling machine
Visual
Project Standards (see Note 3) Project Procedures
S
S
4.2
Check bevel visually
Visual
Project Standards (see Note 3) Project Procedures
S
S
4.3
Visual, MPI, check of bevel
Visual
Project Standards (see Note 3) Project Procedures
S/R
S/R
4.4
Lamination check if pipe end cut(dimensions to be specified)
UT testing
Project Standards (see Note 3) Project Procedures
S/R
S
4.5
Cleaning (swabbing)
Visual
Project Standards (see Note 3) Project Procedures
W
S
C‐Check List
C‐Check List Closed Out
C‐Check List
C‐Check List
A‐Inspection Report A‐Inspection Report C‐Check List
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
85 of 120
INSPECTION AND TEST PLAN Pipelines Installation
Page 3 of 7
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Unit No No.
Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation Contractor Work Pack No Inspection and Acceptance Test/Inspection Requirements Reference Document Responsibility(2)
Contract No : Activity Description
Contractor Stringing
4.6 5
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
Visual Record on Pipe Book
Project Standards (see Note 3) Project Procedures
S
S
A‐Pipe Book C‐Check List Closed Out
Welding
5.1
Fit‐up of pipes for welding
Compliance with WPS
Project Standards (see Note 3) WPS
S
S
5.2
WPS applicability
WPS & Welding Book Review
Project Standards (see Note 3) Project Procedures
H/R
H
B‐WPS A‐Pipe Book
5.3
Welders qualifications
Qualifications and List review
Project Standards (see Note 3) Project Procedures
H/R
W
B‐Welders Qualifications and List A‐Pipe Book
5.4
Welding Consumables Control
Visual Review of consumable records
Project Standards (see Note 3) Project Procedures
S
S
C‐Consumable control log B‐Consumable Certificate
5.5
Pre‐heat of joint
Visual Temperature check
Project Procedures WPS
S
S
A‐Pipe Book
5.6
Cartridge control, for automatic welding as well as parameter checking
Visual Welding Machine
Project Procedures WPS
W/R
S/R
5.7
Welding
Correct sequence Welding parameters
Project Procedures WPS
S
S
5.8
Visual joint inspection
Visual
Project Standards (see Note 3) Project Procedures & WPS
H
S/R
In case of project specific additional essential variables or requirements a separate ITP shall be prepared and referred to or an additional inspection line item shall be added
5.9
C‐Welding Machine Print out A‐Pipe Book A‐Pipe Book A‐Inspection report
Project Standards (see Note 3)
e.g. : automated welding process, internal line‐ 6
Non-Destructive Testing
6.1
NDT procedures appropriately approved and qualified
Review of the applicable NDT Procedures
Project Procedure NDT Procedures
H
R
B‐NDT Procedure List
Check NDT operators are qualified
Review of the NDT operators certificates and validity
NDT operators Qualification List and Certifications Project Procedure
H
R
B‐NDT Operators List B‐NDT Operators Certification
6.2
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
86 of 120
INSPECTION AND TEST PLAN
Page 4 0f 7
Pipelines Installation
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation Unit No
Contract No :
No.
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
Contractor
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(Note 2) Company
Check NDT equipment and consumables
Review of documents, calibration and conformity certificates, labels
NDT Project Procedures Applicable codes
H
R
B‐List of NDT Equipment
Visual Inspection
Inspection and reporting
NDT Project Procedure
H
S/R
B‐Calibration Certificates A‐Inspection report A‐Pipe Book
6.5
R.T/U.T/P.T/M.T, as applicable and results acceptable
Witness NDT execution (done by NDT company) and/or Review of NDT reports NDT Project Procedure for weld acceptance
W/R
W/R
A‐NDT Test Reports
6.6
Weld repairs completed in a satisfactory manner. See point 5
S
S
H/R
W/R
S/R
S/R
6.3 6.4
R.T/U.T/P.T/M.T, after weld repair as applicable Witness NDT execution (done by NDT company) and/or Review of NDT reports NDT Project Procedure and results acceptable for weld acceptance In case of project specific requirements or non‐ conventional NDT method/techniques a separate Project Standards (see Note 3) ITP shall be prepared and referred to
6.7 6.8
7
A‐Pipe Book A‐NDT Test Reports
e.g. : UT phased array, TOFD, automated system, di i l di h d f i i f C d Joint Coating
Blast‐cleaning or other approved cleaning method (e.g. wire brush)
Anchor Pattern Free from dust and oil
Project Standards (see Note 3) Project Procedures Manufacturer datasheet
Field Joint (coat and sleeve or wrap) application
Visual
Project Procedures Manufacturer datasheet
S
S
A‐Field Joint Coating Report A‐Joint Coating Log
7.3
Field Joint Coating thickness and overlap check
Thickness on weld bead and on pipe wall. Overlap on pipe coating
Project Standards (see Note 3) Project Procedures Manufacturer datasheet
W
W
A‐Field Joint Coating Report A‐Joint Coating Log
7.4
Holiday Detection on sleeves
No holidays and all holidays repaired and retested
Project Procedures Manufacturer datasheet
W/R
W
A‐Holiday Test Report
7.1
7.2
C‐Check List
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
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02
Sheet of Sheets
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INSPECTION AND TEST PLAN Pipelines Installation
Page 5 of 7
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation
Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(Note 2) Contractor
Company
8
Release for lowering
8.1
Holiday Detection on Pipeline Coating Coating Repairs if applicable
No holidays and all holidays repaired and retested
Project Procedures Coat Repair Manufacturer instructions
W/R
W/R
A‐Inspection Report
8.2
Pipeline section released for lowering‐in
Review of interim pipe book and inspection reports for completeness
Project Standards (see Note 3) Project Procedures
H/R
H/R
A‐Check List ‐ Closed out A‐Pipe Book
9
Lowering
9.1
Lowering equipment (side‐boom and lifting loose gears ‐ roll cradle‐canvass belt)
Correct type, size, positioning, number
Method Statement
S
S
9.2
Holiday Detection during lowering‐in (pipe bottom section)
No holidays and all holidays repaired and retested
Project Procedures Coat Repair Manufacturer instructions
W/R
W/R
Trench and Bedding as completed and released. No deterioration occurred (e.g. debris, rocks, Visual Inspection stones, water, collapse)
9.3 9.4
Lowering execution in accordance with approved method statement and scheme: ‐ Lowered section length ‐ Distance between side booms ‐ Control of S‐curve and maximum sagging ‐ Correct positioning at trench bottom ‐ Distance from trench edges ‐ Radius of curvature at long radius bend
9.5
Lowering and laying at crossings (road, river, railways, OH lines, pipelines, others). See
9.6
Project Standards (see Note 3)
Visual
Visual
S
Visual Release for lowering complete
Method statement and scheme Applicable Drawings
Method statement and scheme Applicable Drawings Project Standards (see Note 3) Project Procedure Applicable Drawings
A‐Holiday Test Report
S
C‐Check List
S
S
S
S
S
S
C‐Check List C‐Check List
C‐Check List A‐Check List ‐ Closed Out A‐Survey Report A‐Pipe Book Released A‐Test Pack
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
88 of 120
INSPECTION AND TEST PLAN Pipelines Installation
Page 6 of 7
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation
Unit No No.
Contract No :
Work Pack No
Contractor
Test/Inspection Requirements
Activity Description
Reference Document
Inspection and Acceptance Responsibility(Note 2) Contractor
10
Backfilling
10.1
Confirm pipeline has been released for backfill and compaction
Check ITP phases up to 17.6 are closed, Mechanical Completion Procedure signed off and Mechanical Completion
10.2
Bedding material available and suitable Placed with correct layer thickness
Visual Documents review
Backfilling material suitable (mineral soil and top soil from ROW excavation) Any additional material is approved Backfill material placed and compacted as per requirement, above initial backfill for pipeline and for any cables, conduit etc. Verify compaction test results are conformant
Visual inspection Document review
10.5
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
R
R
W/R
W/R
Imported fill materials for underground services
W
S
C‐Check List B‐Material Certificate
Fill layers’ thickness Compaction rate
Imported Fill materials for Underground Services Specification
W
S/R
A‐Compaction Reports
Warning tapes etc. to be available and placed
Visual and dimensional
Project Standards (see Note 3)
10.6
Backfilling and compaction operations complete and conformant
Visual
Project Standards (see Note 3) Project Procedure
H
H/R
11
Flushing, Pressure Testing, Dewatering
11.1
See dedicated ITPs
12
Installation of valves, fittings, cathodic protection, signalization systems and other parts or utilities
10.3 10.4
12.1
See dedicated ITPs.
13
Mechanical Completion
13.1
Mechanical completion dossier completion and approval See Mechanical Completion Procedure
Project Procedure
Documents completeness
Project Procedures
H
H
C‐Check List
A‐Backfilling report and release
A‐Test Pack completed
Mechanical Completion Dossier
Company Logo and business name
Company Identification
Revision Index
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INSPECTION AND TEST PLAN Pipelines Installation
Page 7 of 7
ROW & Top Soil Stripping, Trench Excavation, Material Acceptance, Stringing, Welding, NDT, Joint Coating, Lowering, Holiday Testing, Pressure Testing, Mechanical Completion, Reinstatement & Re‐cultivation
Unit No No.
Contract No :
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
Inspection and Acceptance R ibili (N 2) Contractor Company
SYSTEM No ITR ‐ Report or Document: (N t 1)
14 Reinstatement and Recultivation 14.1
Reinstatement of ROW and any affected areas
Visual and dimensional Review of documents
Project Standards (see Note 3) Applicable Drawings
14.2
Recultivation
Visual and dimensional
Project Standards (see Note 3) Local
S
S
W/R
W/R
H
H/R
A‐Reinstatement Report A‐ Survey A‐Recultivation Report
15 Final Mechanical Completion 15.1
Mechanical Completion Dossier
Review of documents
Mechanical Completion Procedure
Mechanical Completion Dossier
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis” Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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INSPECTION AND TEST PLAN
Cleaning, Gauging, Hydro testing, Dewatering, Drying
Page 1 of 2
& Purging of Pipeline Unit No
Contract No :
No.
Work Pack No Test/Inspection Requirements
Activity Description
Contractor
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(Note 2)
Reference Document
Contractor
Company
1
Cleaning and Gauging
1.1
Installation of pipeline section complete and conformant. Review of Pipe Book and Test Pack
1.2 1.3
Water source identified and approved Temporary test head connection checked Correct type and number of pigs are used Gauging plate inspected visual and dimensional Pipeline test section released for cleaning.
1.4
1.5
Project Standards (see Note 3) Project Procedures
H/R
Review laboratory analysis Visual & Dimensional Review of document
Cleaning of test section satisfactory
Flushing time respected Visual volume of debris checked
Gauging/Pigging of test section complete
H/R
H/R
W/R
Project Standards (see Note 3) Project Procedures
H
W
A‐Pipeline Pig Report A‐Cleaning and Gauging report
Visual Reports of gauging plates and dimensional check
Project Standards (see Note 3) Project Procedures
H
H
A‐Cleaning and Gauging report
Water analysis certificate Project Standards (see Note 3) Project Procedures Testing Scheme
Procedures Testing Scheme
C‐Check List
Pressure Test
2.1
Verify all required instruments are fitted Valves in the line are in the open position Line filling complete. 2nd gauge plate if applicable.
Testing scheme correct Pressure gauge, thermometers, charts calibration certificates Air content checked Temperature stabilization period achieved
Verify that all required instruments are fitted at each pressure reading point.
Sign on test charts Controlled rate of pressurization
Project Standards (see Note 3) Project Procedures
2.2
Project Standards (see Note 3) Project Procedures
H/R
H/R Project Standards (see Note 3) Project
2
Review of document
H/R
H/R
C‐Check List
H
C‐Check List A‐Pressure Test Report
H
W
C‐Check List A‐Pressure Test Report
H
S/R
H
Pressurizing activity 2.3
Hydro testing Operations Including pre‐test or tests on above ground items.
Strength test 4/12/24 hour holds. No pressure drops. No leaks.
2.4
Pressure test complete
Controlled rate of depressurization sign of Project Standards (see Note 3) Project charts Procedures
C‐Check List A‐Pressure Test Report and Charts
Company Logo and business name
Company Identification
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INSPECTION AND TEST PLAN
Page 2 of 2
Cleaning, Gauging, Hydro testing, Dewatering, Drying & Purging of Pipeline Unit No
Contract No :
Work Pack No
No.
Activity Description
Contractor
Test/Inspection Requirements
Reference Document
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(Note 2) Contractor
Company
Dewatering Drying Purging
3
De‐watering Activity Inspect 2nd gauge plate where applicable
Visual Check dimensions and for damage
Project Standards (see Note 3) Project Procedures
3.2
Drying
Verify foam pigs Compressed Air (humidity and T) Air at pipeline end
Project Standards (see Note 3) Project Procedures
3.3
Final drying (If applicable)
Purge with super‐dry air soak for 24 Hrs check dew point.
3.4
Soak for 24 Hrs and re‐check dew point
Filling by Nitrogen
3.1
3.5
H
C‐Check List A‐Dewatering Report
H
H
W
A‐Air Drying Log
Project Standards (see Note 3) Project Procedures
H
W
A‐Air Drying Report
Check Dew Point
Project Standards (see Note 3) Project Procedures
H
W
A‐Drying Report
Pipe containing a positive pressure of dry air and filling by nitrogen
Project Standards (see Note 3) Project Procedures
Review of N certificate
Nitrogen Certificate
H
H
A‐Purging Report
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
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Company Identification
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Appendix 8: Painting Works
a) Painting of Steel Surfaces
Company Logo and business name
Company Identification
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Sheet of Sheets
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INSPECTION AND TEST PLAN Painting of Steel Surfaces Unit No No.
Contract No : Activity Description
Work Pack No
Page 1 of 3
Contractor
Test/Inspection Requirements
SYSTEM No ITR ‐ Report or Document: (Note 1)
Inspection and Acceptance Responsibility(2)
Reference Document
Contractor
Company
1
Pre-activity checks
1.1
Paint, components and thinner type, brand name, Review of material certificate lot number and material certificate as per Review of paint labels approved paint cycle
Project Standards (see Note 3) Project Procedures
Blasting material (sand, grit, slag) and/or wire Review of material certificate brushing tools as per approved paint cycle and Review of material labels specifications
Project Standards (see Note 3) Project Procedures
Storing conditions of paint and blasting material
Visual check Review ambient conditioning records
Project Standards (see Note 3) Project Procedures
Paint shelf life and expiring date / First in‐First out
Visual check
Project Standards (see Note 3) Project Procedures
1.2 1.3
H/R
B‐Material Certificates
H/R
Vendor Data Sheet/Recommendation
H/R
B‐Material Certificates
H/R
Vendor Data Sheet/Recommendation
W
S
Vendor Data Sheet/Recommendation 1.4
Measuring equipment availability, compliance with specification and calibration validity
1.5
(thermometer humidity gauge, dew point gauge, thickness tester rugose meter, press‐o‐test, surface salt tester, adhesion tester and any other as applicable)
Surfaces clear of oil, grease, contaminates, Visual Inspection sand, dust, cleaned with solvent, brush or air, if Salt tests necessary
2.1
2.2
Visual check for availability and status Review of equipment datasheet and calibration certificates/ labels/ ID
R
B‐Material Certificates
S/R
Vendor Data Sheet/Recommendation Project Standards (see Note 3) Project Procedures
Project Standards (see Note 3) Project Procedures
H/R
B‐Measuring Equipment List B‐Calibration Certificates
W/R
Surface preparation
2
Review of storing records, material certificate and labels
Ambient conditions
S
S
Vendor Data Sheet/Recommendation
Ambient conditions (temperature Project Standards (see Note 3) Project Procedures humidity) within specified ranges
S/R
A‐Surface Preparation Report
H
W/R
A‐Surface Preparation Report A‐Press‐o‐test strip (if applicable)
S
S
R
Steel surface T > 00 above dew point 2.3
2.4
Blasted/wire brushed surface meets profile requirements and surface preparation level (e.g. SA 3) Area masked appropriately
One profile measurement per batch Surface preparation level for each surface/area
Project Standards (see Note 3) Project Procedures
Masked to prevent overspray on uncoated surfaces (e.g. weld bevels)
Project Procedures
Vendor Data Sheet/Recommendation
Company Logo and business name
Company Identification
Revision Index
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Sheet of Sheets
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INSPECTION AND TEST PLAN
Page 2 of 3
Painting of Steel Surfaces
Unit No No.
Contract No :
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Inspection and Acceptance Responsibility(Note 2)
Reference Document
Contractor
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
Paint application (to be repeated for primer, first coat, second/final coat)
3 3.1
Primer /Paint mixed, agitated, used within specified pot life, correct paint and thinner, etc.
Visual inspection
Project Standards (see Note 3) Project Procedures Vendor Data Sheet/Recommendation
3.2
For primer ‐ Surface preparation to correct level and time after blasting not exceeded
Visual / Pictorial comparator Check of time from blast finish
Project Standards (see Note 3) Project Procedures
W
A‐Painting Application Report
S
A‐Painting Application Report
Vendor Data Sheet/Recommendation
Ambient conditions
3.3
Ambient conditions (temperature humidity) within specified ranges Steel
Project Standards (see Note 3) Project Procedures
Project Standards (see Note 3) Project Procedures
R
S/R
A‐Painting Application Report
surface T > 00 above dew point
For paint ‐ Surface status (clean from dust and salt) and correct time (min/max) elapsed after
3.4
Visual / Salt Test Curing time
Primer/paint applied as per specification
3.5
Curing time, ambient conditions and protection
3.6
3.7
Final paint acceptable. Release for erection, insulation testing, as applicable
Test Panel (if applicable)
4.1
Test panel preparation and painting as per points from 2.1 to 3.7.
Project Standards (see Note 3) Project Procedures
WFT within min/max DFT within min/max Adhesion test
Total DFT within min/max of specified value
Visual
H
W
A‐Painting Application Report
H
W
A‐Painting Application Report
Vendor Data Sheet/Recommendation
Visual
Adhesion test Area cleaned properly and protected/covered up as required
4
A‐Painting Application Report
S/R
Vendor Data Sheet/Recommendation
previous layer application.
R
Project Standards (see Note 3) Project Procedures Vendor Data Sheet/Recommendation
Project Standards (see Note 3)
H
W/R
A‐Painting Application Report
H
W/R
A‐Test Panel Report
Company Logo and business name
Company Identification
Revision Index
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Rev. No.
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02
Sheet of Sheets
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INSPECTION AND TEST PLAN Painting of Steel Surfaces Unit No
Contract No :
No.
Work Pack No
Activity Description
Contractor
Test/Inspection Requirements
Page 3 of 3
Reference Document
Inspection and Acceptance Responsibility (Note 2) Contractor
SYSTEM No ITR ‐ Report or Document: (Note 1)
Company
Interim Mechanical Completion
5 5.1
Final Acceptance paint document package
Signature of documents
Project Standards (see Note 3) Project Procedures
H
H/R
A‐Paint Package
5.2
Test Package to be included in the Mechanical Completion package of the relevant line or system. See Mechanical Completion Procedure
Documents completeness
Project Procedures
H
H/R
A‐Paint Package
Note 1: (A) ITR & As‐Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and (B) are included in Mechanical Completion. Note 2: Case A ‐ ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually signed off and dated here below for completion. Case B ‐ The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes. Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis. Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R‐ Record Review
Company Logo and business name
Company Identification
252100DBQA00007
Revision Index
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Rev. No.
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Sheet of Sheets
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Appendix 9: Inspection and Test Records (ITR)
a) Inspection and Test Record (ITR) for Blinding, concreting, coating foundation and backfilling. b) Inspection and Test Record (ITR) for Cable Trays/Ladders/Conduit. c) Inspection and Test Record (ITR) for Concrete Mix. d) Inspection and Test Record (ITR) for Concrete Pavement. e) Inspection and Test Record (ITR) for Earthing & Lightning Protection System. f)
Inspection and Test Record (ITR) for Earth Works.
g) Inspection and Test Record (ITR) for External & Internal Building Finishes. h) Inspection and Test Record (ITR) for HV/LV Cables i) Inspection and Test Record (ITR) for Pre‐Cast Concrete. j)
Inspection and Test Record (ITR) for Steel Structures.
k) Inspection and Test Record (ITR) for Underground Pipe & Backfill of Underground Service l)
Inspection and Test Record (ITR) for Generators.
m) Inspection and Test Record (ITR) for Installation of Low and High Voltage Motors. n) Inspection and Test Record (ITR) for Installation of Power Transformer. o) Inspection and Test Record (ITR) for Installation of Switchgear and Motor Control Centre. p) Inspection and Test Record (ITR) for Jointing, Glanding and Termination of Power and Control Cables. q) Inspection and Test Record (ITR) for Lighting Installation. r) Inspection and Test Record (ITR) for Pipelines Installation. s) Inspection and Test Record (ITR) for Installation of Field Instruments t) Inspection and Test Record (ITR) for Loop‐Check of Field Instruments
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
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02
Sheet of Sheets
97 of 120
Inspection and Test Record (ITR) for Blinding, concreting, coating foundation and backfilling CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name: Reference Document:
Record No.: –––––
Contractor\tester
Items to inspect
Contractor QA/QC Hold inspected* Point initials/date
inspected initials/date 1.0 Concrete mix design and qualification 2.0 Blinding Concrete 2.1 Review of Surveyor’s setting out 2.2 Adequate conveying & depositing 2.3 Release for Construction of Concrete Foundation Visual 3.0 Concreting 3.1 Membrane application 3.2 Check blinding and application of membrane 3.3 Pre‐Pour inspection of forms, rebar, embeds etc. 3.4 Concrete receipt & placement inspection 3.5 Verify concrete field test results conforming to Specifications. 3.6 Concrete curing and protection 3.7 Form striking, surface inspection 3.8 Compressive crush strength test results 4.0 Coating Foundation and backfilling 4.1 Underground Structure released for coating 4.2 Coating applied as specified 4.3 Top of foundation and anchor (bolts and plates as applicable) dimensional check 4.4 Backfill & Compaction as per requirements 5.0 Mechanical completion and approval.
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Remarks
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
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98 of 120
Record No.: –––––
Inspection and Test Record (ITR) for Cable Trays/Ladders/Conduit CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Additional Information: Reference Document: U
U
Contractor\tester
Items to inspect
Contractor QA/QC
inspected initials/date 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0
9.0
10.0 11.0 12.0
13.0
Specified material used Location, routing, spacing, width Vertical runs plumb and parallel Cut edges painted Assembly correctly bolted up Supports, hot‐dip galvanized Covers on HV cable trays Tray and ladder runs adequately supported Trays, ladders and supports bonded and earthed Conduit Support Structure Secure Conduit Routing clear from heat sources Conduit Junction Boxes/Pull Boxes installed where required 13.0 Conduit ends are free from sharp edges
Remarks
Hold Inspected Point initials/date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. Attachments, No. of pages: h ‐ QA/QC Inspector's presence is mandatory. Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
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Sheet of Sheets
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Rev. No.
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99 of 120
Inspection and Test Record (ITR) for Concrete Mix
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document: Contractor\tester
Items to inspect
Contractor QA/QC
Inspected Initials/Date
1.0 Water chemical analysis
Hold Point
Remarks
Inspected Initials/Date
Periodically tests with a portable electrical conductivity probe calibrated against the satisfactory supply. Chemical tests shall be performed if the conductivity exceed the satisfactory supply 2.0 Cement Manufacturer’s test certification complies with approved submittal. 3.0 Aggregates Test certification for coarse aggregate Test certification for fine aggregate Test certification for sources 4.0 Admixtures (for air entraining, hot or cold concreting as/if applicable) Review of datasheet and certificate 5.0 Concrete Mix Design Review of documents 6.0 Trial Mixes Mix Qualification 7.0 Crushing Strength Testing (7 and 28 days) Lab Tests 8.0 Tests on the production Production Review
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor
Approved By Contractor QC
Approved By Company
Name:
Name:
Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
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100 of 120
Inspection and Test Record (ITR) for Concrete Pavement
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect
Inspected Initials/Date
1.0 All underground services such as piping vents, drains cables, etc, are complete & conformant. Authorization in place
Contractor QA/QC Inspected Hold Initials/Date Point
Remarks
for base course layer concrete pouring – earthworks compaction to 95% MDD. 2.0 Check that polyethylene film moisture barrier is placed on base course to the required specification. 3.0 Pre‐pour inspection of formwork, rebar, embeds, slope, screeds, joints, etc. 4.0 Concrete receive & placement inspection 5.0 Verify concrete field test results conformant 6.0 Concrete curing, protection, clean up and drainage. W et curing, minimum 7 days 7.0 Compressive strength test results items conformant
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
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101 of 120
Inspection and Test Record (ITR) for Earthing & Lightning Protection System
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect
Inspected Initials/Date
1.0 Earth Cable and pits located correctly as per drawings and to specified depth ‐ visual 2.0 Earth conductor size is correct – visual 3.0 Cad weld and connections checked, joints greased – visual 4.0 Check Earth Bar installed correctly as location and service where required – visual 5.0 Underground work Inspection completed – inspection 6.0 Pit inspection completed – inspection 7.0 Earthing conductor and earthling element completed – inspection 8.0 Earth rod and network earth resistance checked – test
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Contractor QA/QC Inspected Hold Initials/Date Point
Remarks
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
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102 of 120
Inspection and Test Record (ITR) for Earth Works
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect 1.0 Evaluation of In‐Situ Fill Material for suitability
Contractor QA/QC Hold Inspected Point Initials/Date
Inspected Initials/Date
Remarks
1.1 Evaluation Tests Liquid & Plastic Limits Project Specification & Drawings Code, Standard & Procedures QC Plan 2.0 Earthworks Compaction 2.1 Compaction Tests 95% MDD Project Specification & Drawings Code, Standard & Procedures QC Plan 3.0 Surveyor inspection for setting out 3.1 Review of Survey Report Latest revision of Drawings 4.0 Final visual check & earthwork release Visual Document review of the inspection and testing
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
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103 of 120
Inspection and Test Record (ITR) for External & Internal Building Finishes
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name: Reference Document:
Contractor\tester Contractor QA/QC Inspected Hold Inspected Initials/Date Point Initials/Date
Items to inspect
Material Acceptance U
Remarks
1.0 Material conforms to specification and drawings
External Building Finishes U
2.0 Inspection of Expansion /Contraction Joints 2.1 Inspection of Roof and W all panels installation for buildings (Insulation, Flashing and water repellent) 2.2 Inspection of Built up Roof Covering for Buildings 2.3 Inspection of Painting / Clear Finish for the External of Buildings Internal Building Finishes U
3.0 Concrete pavement – Refer Concrete Paving ITP 3.1 Inspection of Masonry 3.2 Inspection for joints in concrete and Masonry 3.3 Inspection of Plastering 3.4 Inspection of Gypsum drywall partition walls 3.5 Inspection of floor and wall tile installation 3.6 Inspection of painting /clear Finish 3.7 Inspection of window installation 3.8 Inspection of door installation 3.9 Inspection & testing of plumbing works 3.10 Inspection of sanitary fixtures & fittings 3.11 Inspection Record for Cavity/Raised Floor 3.12 Inspection Record for False/Suspended Ceiling 3.13 Inspection of Duct Work Installation and other components (Supports etc) 3.14 Inspection of Insulation 3.15 Installation of HVAC equipment and Control Cables 3.16 Installation of Air Terminal Devices (Grilles, Diffusers) 3.17 Punch list items to be prepared Mechanical Completion U
4.0 As Built drawings preparation 4.1 Mechanical completion dossier completion and approval. See Mechanical Completion Procedure.
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Tested By Contractor Name:
Name:
Signature: Date:
Signature: Date:
Attachments, No. of pages:
Approved By Contractor QC
Approved By Company Name: Signature: Date:
Company Logo and business name
Company Identification
Revision Index
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COMPANY: Project No.: Project Name: CONTRACTOR: Location of works:
Record No.: page ––––– of –––––
Inspection and Test Record for HV/LV Cables
Manufacturer Test Voltage
Cable Tag No / Cable Drum No
Cable Type
Continuity
Rated voltage
No of cores & Size
Ambient temperature Humidity INSULATION RESISTANCE OF POWER CABLES Three Phase/Single Phase L2‐all other L3‐All other N‐All other Cores +E Cores +E Cores +E
L1‐All other Cores +E
IR of control cables (XΩ) Shield –E/A
CORE‐CORE
All Core‐E
Test Equipment Type
Reference Document:
Make
Model no.
Sl. no.
Calibration Date
Cable identification checked at both ends............................ Grounding of cable checked .............................................. Remarks:
Attachments, No. of pages:
Tested By Contractor
Approved By Contractor QC
Approved By Company
Name:
Name:
Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
EX-DE
02
105 of 120
Inspection and Test Record (ITR) for Record No.: –– Pre-cast Concrete CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Items to inspect
–––––
Contractor\tester Contractor QA/QC Hold inspected* Point initials/date
inspected initials/date 1.0 Pre‐Pour inspection of forms, rebar, embeds etc. Rebar free from rust, damage Embedded items installed as per drawing. 2.0 Concrete receive & placement inspection Adequate conveying depositing 3.0 Verify concrete field test results 4.0 Form striking, surface inspection and release for repair, if required. 5.0 Concrete curing and protection 6.0 Compressive strength test results conforming to Specification
Remarks
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Name:
Approved By Company
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
106 of 120
Inspection and Test Record (ITR) for Record No.: –– Steel Structures CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester Contractor QA/QC
Items to inspect
inspected initials/date 1.0 Steelwork inspected and released from prefabrication shop 2.0 Check foundation and anchor bolts for levels, positions, configuration and 3.0 Primary steelwork 3.1 Conformity to drawing 3.2 Verticality 3.3 Elevations 3.4 Bolted field joints; torqueing 3.5 Welded field joints 3.6 Shimming and grouting 3.7 Anchor bolts; torqueing 4.0 Secondary steelwork 4.1 Structures 4.2 Hand railing, ladders, stairs 4.3 Floor grating 5.0 Painting 5.1 Repairs 5.2 Final coat
Remarks
Hold inspected* Point initials/date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Name:
Approved By Company
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
EX-DE
02
107 of 120
Inspection and Test Record (ITR) for Record No.: –– Underground Pipe & Backfill of Underground Service CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\test
Items to inspect
Underground Pipe 1. Check concrete manhole installation is complete and conformant, as per Drawings 2. Check Lines & Levels (As per Drawings) / Slopes 3. Pipe Preparation and Jointing 4. Anchor supports/thrust blocks installed (if applicable) 5. Manhole Ladders Installed ‐ visual 6. Cleaning & Flushing ‐ visual 7. Release for Water Leak Testing ‐ visual 8. Water leak test of Manhole – contract specs & ITP 9. Water leak test of Pipes – contract specs & ITP 10. Reinstatement completed after test & Release for backfill compaction operations ‐ visual 11. Marker / Posts installed (if applicable) ‐ visual 12. Ensure that there is no water in pit and water disposed properly ‐ visual 13. Pipe & Manhole system Released ‐ visual Backfill of Underground Service 1. Ensure underground services have been released for backfill and compaction. 2. Bedding material suitable and placement as required. Protection devices (Warning tapes etc.) to be available and placed (if required) – refer drawings and manufacturer 3. Suitable material used for backfill – visual 4. Backfill material placed and compacted as per Requirement. Verify compaction test results are conformant 5. Backfilling and compaction operations complete and conformant ‐ visual U
Remarks
Contractor QA/QC
inspected initials/date
Hold Point
inspected initials/date
U
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory. Tested By Contractor Name: Signature: Date:
Attachments, No. of pages:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
EX-DE
02
108 of 120
Record No.: –––––
Inspection and Test Record (ITR) for Generators
page 1 of 2
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name: Additional information : U
U
Reference Document: Contractor\tester
Sequential inspection list
inspected initials/date 9.3.1 Nameplate date in accordance with drawings, specifications and requisitions 9.3.2 Location and orientation 9.3.3 Access and fixing correct 9.3.4 Check diesel, generator panels and enclosure for any visible signs of damage 9.3.5 Measure insulation resistance prior to starting and record 9.3.6 Check electrical panel labelling 9.3.7 Check pilot lamp test 9.3.8 All connections are tight 9.3.9 Grounding connected and tight 9.3.10 Check make and type of battery 9.3.11 Check load circuit 9.3.12 Make visual inspection during test run and record any unusual vibration and unusual noise in “Remarks” space
Contractor
Remarks
Hold inspected Point initials/date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
EX-DE
02
109 of 120
Record No.: –––––
Inspection and Test Record (ITR) for Generators
page 2 of 2
CONTRACTOR:
COMPANY: Project No.: Project Name:
Location of works:
Additional information: Reference Document: Contractor\tester Contractor QA/QC
Sequential inspection list
inspected initials/date 9.3.13 All the starting systems, protections, alarms, functional tests to be checked (see manufacturer’s forms attached) when installation is completed with vendor and Company’s Supervisor
Remarks
Hold inspected Point initials/date
9.3.14 Check and record details: Alternator: U
Make and type: Output:
KVA:
Voltage: Frequency : RPM: Cos phi: Winding connections: H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
110 of 120
Inspection and Test Record (ITR) for Installation of Low and High Voltage Motors
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name: Reference Document:
Contractor\tester
Items to inspect 1.0 Name plate, equipment classification and IP rating checked – visual / datasheet 2.0 Equipment checked for any damages and carries correct circuit identification – visual 3.0 Equipment fixing and mounting are secure – visual 4.0 Earthling completed and checked against design requirements – visual / spec 5.0 All connections including RTD or thermostats Checked – visual 6.0 Fan is free to rotate and motor shaft rotated by hand – test 7.0 Terminal box gaskets and seals are present and not damaged – visual 8.0 Glanding completed, spare entries plugged and bolts are correct ‐visual
Contractor QA/QC
Inspected Initials/Date
Hold Point
Remarks
Inspected Initials/Date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
111 of 120
Inspection and Test Record (ITR) for Installation of Power Transformer
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect 1.
2. 3. 4.
5.
6. 7.
8.
Contractor QA/QC
Transformer specification & name plate checked against data sheets Transformers checked for any damage Correct orientation, alignment and installation Manual operation of tap changer in all positions correct Primary, Secondary and wiring connection correct Equipment earthing completed Check auxiliary wiring if connection correctly completed prior commissioning Check & verify the cooler of silica gel prior commissioning
Remarks
Inspected Initials/Date
Hold Point
Inspected Initials/Date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
112 of 120
Inspection and Test Record (ITR) for Installation of Switchgear and Motor Control Centre
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect 1.
2. 3. 4.
5. 6.
Check equipment is suitable for area classification and IP rating Name plate checked against data sheets Orientation, alignment and fixation correct Equipment checked for internal damage and cleanliness Equipment earthing completed and tested Identification and labelling correct
Contractor QA/QC
Remarks
Inspected Initials/Date
Hold Point
Inspected Initials/Date
7.
Bus Duct correctly installed and Duct test completed on bus bar joints
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
113 of 120
Inspection and Test Record (ITR) for Jointing, Glanding and Termination of Power and Control Cables
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect 1.
2.
3.
4.
5.
6.
7.
Check if material type, size comply with certification Check joints installation at terminations, if done properly Check terminations and color of heat shrinks‐if applicable Check if cable glands sealed, tightened and correctly installed. Check Installation of gland earth tag and IP washer Check cables if no loose connection at terminals and torque as per Manufacturers and Engineering Recommendations Check Cables and Termination Wiring ‐ Tags, Labels, Ferrules
Contractor QA/QC
Remarks
Inspected Initials/Date
Hold Point
Inspected Initials/Date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
EX-DE
02
114 of 120
Record No.: –––––
Inspection and Test Record (ITR) for Lighting Installation
page 1 of 2
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Additional information : Reference Document: U
U
Items to inspect
Contractor\tester
Contractor QA/QC
inspected initials/date
Inspected Hold Point initials/date
Note: Tests marked (C) and (M) are required
Remarks
for pre‐ commissioning and/or maintenance inspections only. 1.1 Lighting distribution board 1.2 Establish and record the following:
area classification type of ex‐protection type of enclosure protection circuit fuse size
1.3 Test the insulation resistance at 500 V (C) (M) R‐E Mohm, R‐S Mohm, R‐N Mohm S‐E Mohm, S‐T Mohm, S‐N Mohm T‐E Mohm, R‐T Mohm, T‐N Mohm 1.4 Check the following items and note any deviations/defects under remarks:
correct labelling good general condition ‐ no mechanical damage no unauthorized modifications no undue accumulation of dust and dirt adequate protection of board and cables against corrosion ‐ the weather, vibration etc.
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Sheet of Sheets
Validity Status
Rev. No.
EX-DE
02
115 of 120
Record No.: –––––
Inspection and Test Record (ITR) for Lighting Installation
page 2 of 2
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name: Additional information:
Contractor\tester
Items to inspect
Contractor QA/QC
inspected initials/date 1. 2. 3. 4. 5. 6.
correct wiring Earthing in good condition correct operation earth leakage protection Lighting fittings and receptacles Inspection list lighting fittings and receptacles Remedial action completed
Remarks
inspected Hold Point initials/date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
116 of 120
Inspection and Test Record (ITR) for Painting of Steel Surfaces
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect
Inspected Initials/Date
1.0 Pre-activity checks U
Contractor QA/QC Hold Point
Remarks
Inspected Initials/Date
1.1 Paint, components and thinner type, brand name, lot number and material certificate as per approved paint cycle 1.2 Blasting material (sand, grit, slag) and/or wire brushing tools as per approved paint cycle and specifications 1.3 Storing conditions of paint and blasting material 1.4 Paint shelf life and expiring date / First in‐First out 1.5 Measuring equipment availability, compliance with specification and calibration validity. 2.0 Surface preparation U
2.1 Surfaces clear of oil, grease, contaminates, sand, dust, cleaned with solvent, brush or air, if necessary 2.2 Ambient conditions 2.3 Blasted/wire brushed surface meets profile requirements and surface preparation level (e.g. SA 3) 2.4 Area masked appropriately 3.0 Paint application (to be repeated for primer, first coat, second/final coat) 3.1 Primer /Paint mixed, agitated, used within specified pot life, correct paint and thinner, etc. 3.2 For primer ‐ Surface preparation to correct level and time after blasting not exceeded U
U
U
3.3 Ambient conditions 3.4 For paint ‐ Surface status (clean from dust and salt) and correct time (min/max) elapsed after previous layer application. 3.5 Primer/paint applied as per specification 3.6 Curing time, ambient conditions and protection 3.7 Final paint acceptable. Release for erection, insulation testing, as applicable 4.0 Test Panel (if applicable) U
4.1 Test panel preparation and painting as per points from 2.1 to 3.7. 5.0 Interim Mechanical Completion 5.1 Final Acceptance paint document package U
5.2 Test Package to be included in the Mechanical Completion package of the relevant line or system.
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
117 of 120
Inspection and Test Record (ITR) for Pipelines Installation
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect Material Acceptance - Control - Preparation 1. Pipe and bends conforms to specification 2. Pipe and bends marking 3. Material rating and dimensions (diameter/thickness/schedule) 4. Transfer of markings (if applicable) 5. Cutting and re‐beveling (as applicable) 6. Long radius bend ‐ Cold bending 7. Offloading and handling utilizing correct lifting gears 8. Storing as per storing plan. Number of maximum row Sawdust bags or wood timber ROW and Trenching 1. ROW and Trench bench marked by Surveyor 2. Top soil stripping to the specified depth and ROW width and level 3. Top soil and excavated material stored in designated areas, as applicable 4. Excavated trench is to the required dimensions / shape and trench bottom free from debris. Rocks to be excavated. 5. Bedding material suitable and placed requirements 6. Trench released for installation of pipelines Stringing 1. Stringing of pipeline pipes and bends as per approved stringing plan; Positioning pipes and bends at correct level from ground (sawdust bags or wood timber) and distance from trench border); Longitudinal weld position (if applicable) 2. Inspection of stringed pipes and bends 3. Any additional requirements for crossings (road, river, railways, OH lines, pipelines, others). Preparatory works 1. Re‐bevel, when necessary ‐ beveling machine 2. Check bevel visually 3. Visual, MPI, check of bevel 4. Lamination check if pipe end cut (dimensions to be specified) 5. Cleaning (swabbing) 6. Stringing U
Inspected Initials/Date
Remarks
Contractor QA/QC
Hold Point
Inspected Initials/Date
U
U
U
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
Signature: Date:
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
118 of 120
Inspection and Test Record (ITR) for Pipelines Installation
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect
Contractor QA/QC
Lowering 1. Lowering equipment (side‐boom and lifting loose gears ‐ roll cradle‐canvass belt) 2. Holiday Detection during lowering‐in (pipe bottom section) 3. Trench and Bedding as completed and released. See 2.5. No deterioration occurred (e.g. debris, rocks, stones, water, collapse) 4. Lowering execution in accordance with approved method statement and scheme (refer ITP) 5. Lowering and laying at crossings (road, river, railways, lines, pipelines, others). 6. Release for lowering complete Backfilling 1. Confirm pipeline has been released for backfill and compaction 2. Bedding material available and suitably placed with correct layer thickness 3. Backfilling material suitable (mineral soil and top soil from ROW excavation). Any additional material is approved 4. Backfill material placed and compacted as per requirement, above initial backfill for pipeline and for any cables, conduit etc. Verify compaction test results are conformant 5. Warning tapes etc. to be available and placed as necessary 6. Backfilling and compaction operations complete and conformant
U
Remarks
Inspected Initials/Date
Hold Point
Inspected Initials/Date
U
Flushing, Pressure Testing, Dewatering Refer relevant ITP, as applicable U
Installation of valves, fittings, cathodic protection, signalization systems and other parts or utilities Refer relevant ITP, as applicable U
Mechanical Completion Mechanical completion dossier completion and Approval. U
Reinstatement and Re-cultivation 1. Reinstatement of ROW and any affected areas 2. Re‐cultivation U
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Attachments, No. of pages:
Tested By Contractor Name:
Approved By Contractor QC Name:
Name:
Signature: Date:
Signature: Date:
Signature: Date:
Approved By Company
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
119 of 120
Inspection and Test Record (ITR) for Installation of Field Instruments
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor\tester
Items to inspect
Contractor QA/QC
1. Instrument type and class per P&ID and specification (data sheets) 2‐ Instrument checked for any damage 3. Instrument tag(s) installed and correct 4. Installation of sensor complete and correct 5. Block and drain valves 6. Pneumatic / hydraulic tubing leak tested 7. Heat tracing / insulation / instrument housing 8. Impulse lines pressure tested 9. Wiring correct 10. Drawings marked up as‐built 11. HMI Graphic symbol and tag correct
Remarks
Inspected Initials/Date
Hold Point
Inspected Initials/Date
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. Attachments, No. of pages: h ‐ QA/QC Inspector's presence is mandatory.
Tested By Contractor Name:
Approved By Contractor QC Name:
Name:
Signature: Date:
Signature: Date:
Signature: Date:
Approved By Company
Company Logo and business name
Company Identification
Revision Index
252100DBQA00007
Validity Status
Rev. No.
EX-DE
02
Sheet of Sheets
120 of 120
Inspection and Test Record (ITR) for Loop-Check of Field Instruments
Record No.:
CONTRACTOR: Location of works:
COMPANY: Project No.: Project Name:
Reference Document:
Contractor QA/QC
Contractor\tester
Items to inspect Visual Inspection: 1.Check all the instruments are installed properly 2.Check wiring is done correctly 3.Check wiring is done with wiring rule & electrical requirements Earth & Continuity test: 1.Check all the points of electrical installation are connected to earth 2.Check the resistance value of protective earthling conductor using ohm meter 3.Resistance between earthing electrode & main earthing conductor should not exceed 5 ohm 4.Check continuity of each circuit Insulation resistance test: 1.Check the insulation resistance b/w live parts & earth contacts is above 0.01mega ohm 2.If the insulation resistance is less than 0.01mega ohm, check the circuit insulation and appliances insulation separately: 1) Circuit insulation 2) Appliances insulation resistance 3.Reconnect the circuit 4.Recheck the insulation resistance Circuit correction and Polarity check: 1.Check earthing conductor do not carry current 2.Conform there is no short circuit 3.Check the polarity of devices connected in the circuit Fault impedance test: Measure the impedance using fault loop impedance meter: Less than the maximum values as the U
Inspected Initials/Date
Hold Point
Remarks
Inspected Initials/Date
U
U
U
U
H ‐ QA/QC Inspector's presence is mandatory for all activities in section. h ‐ QA/QC Inspector's presence is mandatory.
Tested By Contractor Name: Signature: Date:
Attachments, No. of pages:
Approved By Contractor QC
Name:
Approved By Company Name:
Signature: Date:
Signature: Date:
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