Inspection

Index B, 11/2012 · Id. - Nr. 14996668

11/12

DE EN

Inspection

www.ringfeder.de

Inhalt | Content 2

Inhalt | Content

3

Zeichenerklärungen | Signs and Symbols

4

Kupplungsübersicht | Overview Couplings

5

Tabellen | Tables

5

Identifizierung der Kupplung | Identification of coupling

6

Diagnosetabellen - mögliche Ursachen | diagnosis tables – possible causes

7

Übersicht Reparaturanleitung | Overview of repair instructions

Explosionsdarstellungen | Exploded diagrams

Reparaturen sollten nur in einer Fachwerkstatt durchgeführt werden.

8

Gruppe I. | Group I.

9

Gruppe II. | Group II.

10

Gruppe III. | Group III.

Bei jedem Versplinten der Kronenmutter ist ein neuer, korrosionsgeschützter Splint zu verwenden! Beim Austausch von Bauteilen der Anhängekupplung sind nur Original RINGFEDERErsatzteile zu verwenden, da ansonsten keine sichere Funkton gewährleistet ist und keinerlei Gewährleistungsanspüche bestehen.

Fahrzeug | Vehicle 12

Demontage vom Fahrzeug | Dismantling from vehicle

13

Montage am Fahrzeug | Fitting on vehicle

Reparaturanleitung | Repair instructions Repairs should only be carried out by a professional workshop.

14

Gruppe I. | Group I.

To fix the castellated nut with a cotter pin attend to always using new, corrosion-resisting cotter pin!

24

Gruppe II. | Group II.

38

Gruppe III. | Group III.

When replacing component parts of the trailer coupling only original RINGFEDER spare parts are to be used, since otherwise a safe performance cannot be safe guarded and every guarantee ceases.

59

Montage Schwenkwinkelwarnanzeige | Fitting the collision alert

60

Demontage des Sensors | Dismantling the sensor

62

Montage des Sensors | Fitting the sensor

2

Inspection 01/2012

Zeichenerklärung | Signs and Symbols Explosionsdarstellung Explosion diagram

Demontage Dismantling

Montage Fitting

!

Schweißen! Elektrode Ø 3,25 mm Heftstelle 15 mm, a = 3 mm Weld! Electrode Ø 3.25 mm Tack weld 15 mm, a = 3 mm ENIBG3 / ENIGB2 (1), DIN 8573!

Verletzungsgefahr – Hand wird gequetscht Risk of injury – Hand is crushed

Visuelle Kontrolle Visual control

Lochbild (e1 x e2) Hole pattern (e1 x e2)

Verschleißteil entsorgen und nicht wiederverwenden Dispose the wear part and do not reuse it

Schraube, Scheibe, Mutter Screw, washer, nut

Reinigen Cleaning

Schlüsselweite Spanner opening

Schweißpunkt mit Flex trennen Disconnect spotweld with angle grinder

Achtung! Caution!

Tabelle beachten! (Seite 5) Follow the table! (Page 5)

Kronenmutter Castle nut

Erst Druckluftzufuhr stoppen First cut off supply of compressed air

Anzugsmoment Tightening torque

Fetten (Bechem Berolub FR 16) Lubricate (Bechem Berulub FR 16)

Intervall 1 x pro Monat Interval 1 x per month

www.ringfeder.de

+ -

Schaltplan zur Montage LED und Steuereinheit Wiring scheme for fitting LED and control unit

Prüfung visuelle Kontrolle Inspection of visual control

V (- +)

Kabel optional Id. - Nr. 14996737 Cable optional ID no.14996737

Kabel vom Kunden Cable from customer

3

Kupplungsübersicht | Overview Couplings Gruppe Group

I.

Seite Page

Ø 50 mm Typ|Type …

8

Gruppe Group

II.

Ø 40 mm Typ|Type …

86 G/110

Seite Page

80 A/B

Ø 40 mm

Ø 50 mm

Typ|Type …

Typ|Type …

9

4040 A/B

5050 A/B

4040 AM

5050 AM

4045 A/B

4045 AM

Gruppe Group

III.

Seite Page

10

Ø 40 mm

Ø 50 mm

Typ|Type …

Typ|Type …

–

5055 A

5055 AM

5055 AP

5055 AW

4

Inspection 01/2012

Tabellen | Tables

e1 x e2 (mm) 83 x 56

Ø d2 (mm) 10,5

M 10 (≥ 8.8)

ISO 7089

ISO 7042

≥ 200 HV

≥8

Nm (± 5%)

mm

47

17 (16)

120 x 55

15

M 14 (≥ 8.8)

≥ 200 HV

≥8

130

22

140 x 80

17

M 16 (≥ 8.8)

≥ 200 HV

≥8

200

24

160 x 100

21

M 20 (≥ 8.8)

≥ 200 HV

≥8

390

30

1

Nm

mm

M 30

≥ 250

46

M 36 x 3

≥ 350

55

M 45 x 3

≥ 500

70

2

Identifizierung der Kupplung | Identification of coupling Zugstange | Connecting rodt

Typenschild | Type plate

selbsttätige Bolzenkupplung Typ 4040 G/150 A zur Verbindung mit Zugösen 40 DIN 74054 oder ISO 8755 10069978

Fabr.-Nr.

XXXXXX

Klasse S EG-Typg. e11 00-6292

Bj.

D 137 kN Dc 92 kN

XXXXXX S 1000 kg V 40 kN

www.ringfeder.de

XXXXXX

Der auf der Zugstange eingestanzte Code kann auch zur Identifizierung des Kupplungstypen dienen The code stamped into the connecting rod can also serve to identify the coupling type

www.ringfeder.de

5

Diagnosetabellen | Diagnosis tables Kuppelmechanismus löst nicht aus | Coupling mechanism does not release Bauteil | Component

Rep.-Nr. | Rep-No

Verschleißplatte | Wear plate

1

Zugösenauge am Anhänger verschlissen | Hitch ring eye on the trailer is worn

zuviel Spiel in Stangenführung | Too much play in rod guidance system Bauteil | Component

Rep.-Nr. | Rep-No

Gummifedern | Rubber springs

6

Lagerbuchsen Stangenführung | Guide bushings on rod guidance system

7

Führungsbuchsen | Guide bushings

10

Kuppelbolzen bleibt nicht oben | Coupling bolt does not stay up Bauteil | Component

Rep.-Nr. | Rep-No

4

Abschlussdeckel | End cap

Öffnungs- und Schließvorgang ist gestört |Opening and closing process is faulty Bauteil | Component

Rep.-Nr. | Rep-No

Handhebel - Sperrhebel | Hand lever – locking lever

8

Signalstift bleibt trotz geschlossener Kupplung draußen | Signal pin stays out despite closed coupling Bauteil | Component

Rep.-Nr. | Rep-No

Sicherung | Safety device

9

Sensor | Sensor

15

Kupplung öffnet nicht richtig | Coupling does not open properly Bauteil | Component

Rep.-Nr. | Rep-No

Kuppelkörper | Coupling body

11

Rückstellfeder | Return spring

3

Bei Typ 5055 Verschleißplatte | On type 5055 wear plate

1

Höhenspiel in Stangenführung | Vertical play in rod guidance system Bauteil | Component

Rep.-Nr. | Rep-No

7

Lagerbuchsen | Guide bushings Dämpfungspaket falsch eingebaut | Damping assembly fitted incorrectly

Seite | Page

13

Funktionsstörung der Fernbetätigung | Function fault in remote control Bauteil | Component

Rep.-Nr. | Rep-No

4

Abschlussdeckel | End cap

6

Inspection 01/2012

Reparaturanleitung | Repair instructions Rep.-Nr. Rep-No

Reparatur / Austausch Repair / exchange

Gruppe Group

1

Verschleißplatte Wear plate

2

Nasenscheibe Tab washer Rückstellfeder Return spring

4

Abschlussdeckel End cap

5

Kuppelbolzen Coupling bolt

6

Gummifedern Rubber springs

7

Lagerbuchsen / Stangenführung Guide bushings / rod guidance system

8

Handhebel / Sperrhebel Hand lever / locking lever

9

Sicherung Safety device

10

Obere / untere Führungsbuchse Upper / lower guide bushing

11

Kuppelkörper Coupling body

16 26 45 16 26 – 16 26 39 15 25 39 15 25 39 17 28 46 18 28 46 15 26 40 15 26 44 16 27 45 17 27 45

(I.1-7) (II.1-10) (III.1-37) (I.1-9) (II.1-12)

3

I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III. I. II. III.

12

Besonderheiten bei 4045 Special features on 4045

II.

29

13

Besonderheiten bei AM, AP, AW Special features on AM, AP, AW

II.

14 15

Seite (Abb.) Page (Fig)

Seite (Abb.) Page (Fig) 21 33 50 21 33 – 21 34 52 23 36 52 23 35 51 21 32 48 19 31 48 22 35 51 22 35 51 19 33 49 20 33 50

(I.39-48) (II.55-61) (III.67-77) (I.37-48) (II.53-61)

(II.26-31)

31 32

(II.37-39) (II.43-45)

25

(II.2-4)

36

(II.62-II.65)

III.

40

(III.8-33)

53

(III.78-106)

Schwenkwinkelwarnanzeige Swivel angle indicator

III.

-

59

(III.107)

Demontage / Montage Sensor Dismantling / fitting of sensor

-

62

(S5-8)

www.ringfeder.de

61

(I.1-9) (II.1-12) (III.1-3) (I.1) (II.1) (III.1-4) (I.1-3) (II.1-6) (III.1-4) (I.1-8) (II.1-21) (III.1-46) (I.1-21) (II.1-25) (III.1-50) (I.1-4) (II.1-7) (III.1-7) (I.1-6) (II.1-9) (III.1-34) (I.1-15) (II.1-18) (III.1-43) (I.1-13) (II.1-16) (III.1-43)

(S1-4)

(I.37-48) (II.53-61) (III.75-77) (I.48) (II.61) (III.74-77) (I.46-48) (II.59-61) (III.72-77) (I.34-48) (II.40-61) (III.56-77) (I.22-48) (II.32-61) (III.51-77) (I.45-48) (II.58-61) (III.71-77) (I.40-48) (II.56-61) (III.69-77) (I.27-48) (II.46-61) (III.59-77) (I.29-48) (II.48-61) (III.66-77)

7

I. Typen | Types: 86 G/110 · 80 A/B

nur fürTypen only for Types:

86 G 110 80 G 3

4 6 7 5

9

6

7

10

11

3

1

Ausführung | Design B

10

8

2 8

Ausführung | Design A 8 8

8

Inspection 01/2012

II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

4

4040/5050

13 5 9

10

6

7

7

6

Ausführung | Design AM 11

10

1 3

4045

2

12

8

Ausführung | Design A 8

Ausführung | Design B

www.ringfeder.de

9

III. Typen | Types: 5055 A/AM 4 9

13

8

Ausführung | Design A Ausführung | Design AM

5 7

3

6

6

7

10

11 10

1

III. Typen | Types: 5055 AP

Ausführung | Design AP 13

10

Inspection 01/2012

III. Typen | Types: 5055 AW

Ausführung | Design AW

13

www.ringfeder.de

11

Fahrzeug | Vehicle

1

2

mit Dämpfungspaket | with damping assembly 2

1

12

Inspection 01/2012

Fahrzeug | Vehicle

1

1

2

2

mit Dämpfungspaket | with damping assembly 3

1

4

4

2

2

1

3

Splint | Splint 2

www.ringfeder.de

13

Gruppe | Group I. Seite Page

Ø 40 mm

Ø 50 mm

Typ|Type …

Typ|Type …

8

86 G/110

14

Inspection 01/2012

80 A/B

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.1

I.2

4

3

2 3

1a

2 1

1

Demontage Abschlussdeckel | Dismantling of end cap

Demontage Schließfedern | Dismantling of closing spring

I.3

I.4

3

1 2 2

1

Demontage Kuppelbolzen | Dismantling of coupling bolt

I.5

Demontage Handhebel, Demontage Sperrhebel Dismantling of hand lever, dismantling of locking lever

I.6

Ausbau der Sicherung (1) | Removal of safety device (1)

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Ausbau der Sicherung (2) | Removal of safety device (2)

15

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.7

I.8 180°

2

1

Demontage Verschleißplatte | Dismantling of wear plate

Drehung der Kupplung | Rotation of coupling

I.9

I.10

Demontage der Nasenscheibe, Demontage der Rückstellfeder Dismantling of the tab washer, dismantling of the return springs

Demontage der unteren Führungsbuchse und des Kuppelkörpers (1) Dismantling of the lower guide bushing and the coupling assembly (1)

I.11

I.12

Demontage der unteren Führungsbuchse und des Kuppelkörpers (2) Dismantling of the lower guide bushing and the coupling assembly (2)

16

Demontage der unteren Führungsbuchse und des Kuppelkörpers (3) Dismantling of the lower guide bushing and the coupling assembly (3)

Inspection 01/2012

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.13

I.14

Demontage der unteren Führungsbuchse und des Kuppelkörpers (4) Dismantling of the lower guide bushing and the coupling assembly (4)

I.15

Demontage der oberen Führungsbuchse (1) Dismantling of the upper guide bushing (1)

I.16

2

1

3

Demontage der oberen Führungsbuchse (2) Dismantling of the upper guide bushing (2)

Demontage der Gummifedern (1) Dismantling of the rubber springs (1)

I.17

I.18

Demontage der Gummifedern (2) Dismantling of the rubber springs (2)

Demontage der Gummifedern (3) Dismantling of the rubber springs (3)

www.ringfeder.de

17

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.19

I.20

Demontage der Lagerbuchsen / Stangenführung (1) Dismantling of the bearing bushing /rod guidance system (1)

Demontage der Lagerbuchsen / Stangenführung (2) Dismantling of the bearing bushing /rod guidance system (2)

I.21

Demontage der Lagerbuchsen / Stangenführung (3) Dismantling of the bearing bushing /rod guidance system (3)

18

Inspection 01/2012

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.22

I.23 2

!

Montage der Lagerbuchsen / Stangenführung (1) Fitting of the bearing bushing/rod guidance system (1)

I.24

Montage der Lagerbuchsen / Stangenführung (2) Fitting of the bearing bushing/rod guidance system (2)

I.25

Montage der Lagerbuchsen / Stangenführung (3) Fitting of the bearing bushing/rod guidance system (3)

I.26

Montage der Lagerbuchsen / Stangenführung (4) Fitting of the bearing bushing/rod guidance system (4)

I.27

Position Zugstange | Position of the pull rod

Montage der oberen Führungsbuchse (1) Fitting of the upper guide bushing (1)

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19

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.28

Montage der oberen Führungsbuchse (2) Fitting of the upper guide bushing (2)

I.29

Montage des Kuppelkörpers Fitting of the coupling assembly

I.30

Montage der unteren Führungsbuchse (1) Fitting of the lower guide bushing (1)

I.31

Montage der unteren Führungsbuchse (2) Fitting of the lower guide bushing (2)

I.32

Montage der unteren Führungsbuchse (3) Fitting of the lower guide bushing (3)

20

I.33

Montage der unteren Führungsbuchse (4) Fitting of the lower guide bushing (4)

Inspection 01/2012

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.34

I.35

Montage der Gummifedern (1) Fitting of the rubber springs (1)

I.36

Montage der Gummifedern (2) Fitting of the rubber springs (2)

I.37

2

30 Nm

3 4

1

2

Seite / page 5 Montage der Gummifedern (3) Fitting of the rubber springs (3)

Montage der Nasenscheibe, Montage der Rückstellfeder Fitting of the tab washer, fitting of the return springs

I.38

I.39

1

2

180° (Zurück-) Drehung der Kupplung Rotate the coupling (back)

Montage Verschleißplatte Fitting of wear plate

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21

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.40

I.41

!

1 – 1,5 mm

Montage der Sicherung (2) Fitting of safety device (2)

Montage der Sicherung (1) Fitting of safety device (1)

I.42

I.43

Funktionsprüfung der Sicherung vor dem Verschweißen (1) Function test on safety device before welding (1)

Funktionsprüfung der Sicherung vor dem Verschweißen (2) Function test on safety device before welding (2)

I.44

I.45

1

2

3

Montage der Sicherung (3) Fitting of safety device (3)

22

Montage Handhebel, Montage Sperrhebel Fitting of hand lever, fitting of locking lever

Inspection 01/2012

Gruppe | Group I. Typen | Types 86 G/110 · 80 A/B

I.46

I.47 ~25°

3

!

2

1a

1 Montage Schließfedern Fitting of closing spring

Montage Kuppelbolzen Fitting of coupling bolt

I.48 1

2 1,5 – 3 mm

3 4

Montage Abschlussdeckel Fitting of end cap

www.ringfeder.de

23

Gruppe | Group II. Seite Page

Ø 40 mm

Ø 50 mm

Typ|Type …

Typ|Type …

9

4040 A/B

5050 A/B

4040 AM

5050 AM

9

9

4045 A/B

9

4045 AM

24

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.1

II.2

4

AM

AM 1

3

2

! 2 1

Demontage Abschlussdeckel Dismantling of end cap

Druckluftleitung lösen | Release compressed air supply

II.3

II.4

4

AM

1

AM 3

2

2 1

1

Spiralspannstift austreiben Drive out spiral pin

II.5

Demontage AM Deckel | Dismantling of AM cap

II.6

2

1

1 2

Demontage Kuppelbolzen Dismantling of coupling bolt

Demontage Schließfedern Dismantling of closing springs

www.ringfeder.de

25

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.7

II.8

3

2

2

1 1

Demontage Handhebel, Demontage Sperrhebel Dismantling of hand lever, dismantling of locking lever

Ausbau der Sicherung (1) Removal of safety device (1)

II.10

II.9

2

3

1 Demontage Verschleißplatte Dismantling of wear plate

Ausbau der Sicherung (2) Removal of safety device (2)

II.12

II.11 180°

Drehung der Kupplung Rotate coupling

26

Demontage der Nasenscheibe, Demontage der Rückstellfeder Dismantling of tab washer, dismantling of return spring

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.13

II.14

Demontage der unteren Führungsbuchse und des Kuppelkörpers (1) Dismantling of lower guide bushing and of the coupling assembly (1)

II.15

Demontage der unteren Führungsbuchse und des Kuppelkörpers (2) Dismantling of lower guide bushing and of the coupling assembly (2)

II.16 2

1

Demontage der unteren Führungsbuchse und des Kuppelkörpers (3) Dismantling of lower guide bushing and of the coupling assembly (3)

Demontage der unteren Führungsbuchse und des Kuppelkörpers (4) Dismantling of lower guide bushing and of the coupling assembly (4)

II.18

II.17

Demontage der oberen Führungsbuchse (2) Dismantling of the upper guide bushing (2)

Demontage der oberen Führungsbuchse (1) Dismantling of the upper guide bushing (1)

www.ringfeder.de

27

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.19

2

II.20 4045

4045

1 3

Demontage der Gummifedern (2) Dismantling of rubber springs (2)

Demontage der Gummifedern (1) Dismantling of rubber springs (1)

II.21

II.22 4045

4045

Demontage der Lagerbuchsen / Stangenführung (1) Dismantling of bearing bushing /rod guidance system (1)

Demontage der Gummifedern (3) Dismantling of rubber springs (3)

II.23

II.24 4045

4045

Demontage der Lagerbuchsen / Stangenführung (2) Dismantling of bearing bushing /rod guidance system (2)

28

Demontage der Lagerbuchsen / Stangenführung (3) Dismantling of bearing bushing /rod guidance system (3)

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.25

II.26 4045

2

4045

1

3

Demontage der Lagerbuchsen / Stangenführung (4) Dismantling of bearing bushing/rod guidance system (4)

II.27

Demontage der Gummifedern (1) Dismantling of the rubber springs (1)

II.28

4045

4045

Demontage der Gummifedern (3) Dismantling of the rubber springs (3)

Demontage der Gummifedern (2) Dismantling of the rubber springs (2)

II.29

II.30

4045

Demontage der Lagerbuchsen / Stangenführung (1) Dismantling of bearing bushing/rod guidance system (1)

www.ringfeder.de

4045

Demontage der Lagerbuchsen / Stangenführung (2) Dismantling of bearing bushing/rod guidance system (2)

29

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.31

4045

Demontage der Lagerbuchsen / Stangenführung (3) Dismantling of bearing bushing/rod guidance system (3)

30

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.32

II.33 4045

4045

! Montage der Lagerbuchsen / Stangenführung (1) Fitting of bearing bushing/rod guidance system (1)

Montage der Lagerbuchsen / Stangenführung (2) Fitting of bearing bushing/rod guidance system (2)

II.34

II.35 4045

Montage der Lagerbuchsen / Stangenführung (3) Fitting of bearing bushing/rod guidance system (3)

4045

Montage der Lagerbuchsen / Stangenführung (4) Fitting of bearing bushing/rod guidance system (4)

II.36

II.37 4045

4045

! Montage der Lagerbuchsen / Stangenführung (5) Fitting of bearing bushing/rod guidance system (5)

www.ringfeder.de

Montage der Lagerbuchsen / Stangenführung (1) Fitting of bearing bushing/rod guidance system (1)

31

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.38

II.39

4045

4045

Montage der Lagerbuchsen / Stangenführung (3) Fitting of bearing bushing/rod guidance system (3)

Montage der Lagerbuchsen / Stangenführung (2) Fitting of bearing bushing/rod guidance system (2)

II.40

II.41 4045

4045

2

1

Montage der Gummifedern (1) Fitting of the rubber springs (1)

II.42

Montage der Gummifedern (2) Fitting of the rubber springs (2)

II.43

2

4045

4045

3 4

1

2

Seite / page 5 Montage der Gummifedern (3) Fitting of the rubber springs (3)

32

Montage der Gummifedern (1) Fitting of the rubber springs (1)

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.44

II.45 2

4045

4045 3

4

1

2

Seite / page 5 Montage der Gummifedern (2) Fitting of the rubber springs (2)

Montage der Gummifedern (3) Fitting of the rubber springs (3)

II.47

II.46

Montage der oberen Führungsbuchse (1) Fitting of the upper guide bushing (1)

Montage der oberen Führungsbuchse (2) Fitting of the upper guide bushing (2)

II.48

II.49

Montage des Kuppelkörpers Fitting of the coupling assembly

Montage der unteren Führungsbuchse (1) Fitting of the lower guide bushing (1)

www.ringfeder.de

33

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.50

II.51

Montage der unteren Führungsbuchse (2) Fitting of the lower guide bushing (2)

Montage der unteren Führungsbuchse (3) Fitting of the lower guide bushing (3)

II.52

II.53 30 Nm

Montage der unteren Führungsbuchse (4) Fitting of the lower guide bushing (4)

Montage der Nasenscheibe, Montage der Rückstellfeder Fitting of the tab washer, fitting of the return springs

II.55

II.54

2

1

180° (Zurück-) Drehung der Kupplung) Rotate the coupling (back)

34

3 Montage Verschleißplatte Fitting of wear plate

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.56

II.57

Montage der Sicherung (2) Fitting of safety device (2)

Montage der Sicherung (1) Fitting of safety device (1)

II.59

1

2

~25°

II.58

!

2 1

3

Montage Kuppelbolzen Fitting of coupling bolt

Montage Handhebel, Montage Sperrhebel Fitting of hand lever, fitting of locking lever

II.60

!

Montage Schließfedern Fitting of closing springs

www.ringfeder.de

35

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.61

1

AM 2 1,5 – 3 mm

3

4

! Montage Abschlussdeckel Fitting of end cap

II.62

1

AM 2 1,5 – 3 mm

3

4

! AM Abschlussdeckel montieren Fit AM end cap

36

Inspection 01/2012

Gruppe | Group II. Typen | Types: 4040 A/B/AM · 4045 A/B/AM · 5050 A/B/AM

II.63

II.64

AM

AM x

=

x

Spiralspannstift eintreiben (2) Drive in spiral pin (2)

Spiralspannstift eintreiben (1) Drive in spiral pin (1)

II.65

AM 2 1

!

Druckluftleitung anschliessen Connect compressed air supply

www.ringfeder.de

37

Gruppe | Group III. Seite Page

10

Ø 40 mm

Ø 50 mm

Typ|Type …

Typ|Type …

–

5055 A

10

–

5055 AM

10

–

5055 AP

11

–

5055 AW

38

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.1

III.2

A

Demontage Kopfeinheit (1) Dismantling of head unit (1)

A

Demontage Kopfeinheit (2) Dismantling of head unit (2)

III.4

III.3

3

A

A

1

1

1 2

2

2 Demontage Abschlussdeckel Dismantling of end cap

Demontage Rückstellfeder Dismantling of return springs

III.5

III.6

2

A 1

A 1 2

Demontage Kuppelbolzen Dismantling of coupling bolt

Demontage Schließfedern Dismantling of closing springs

www.ringfeder.de

39

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.7

III.8

3

A

AM 1 2

2

!

1

Demontage Handhebel, Demontage Sperrhebel Dismantling of hand lever, dismantling of locking lever

Druckluftleitung lösen Release compressed air supply

III.9

III.10

AM

Demontage Kopfeinheit (1) Dismantling of head unit (1)

AM

Demontage Kopfeinheit (2) Dismantling of head unit (2)

III.11

III.12

AM

AM 1

1 2 1

1 2 2 Demontage Rückstellfedern Dismantling of return springs

40

Demontage Spiralspannstift Dismantling of spiral pin

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.13

III.14 3

2

AM

AM

1

1

2

Demontage Schließfedern Dismantling of closing springs

Demontage AM-Deckel Dismantling of AM cap

III.15

III.16

3

AM

AM

1 2

2

1

Demontage Kuppelbolzen Dismantling of coupling bolt

Demontage Handhebel, Demontage Sperrhebel Dismantling of hand lever, dismantling of locking lever

III.17

III.18

AP

AP 1

2

Demontage Power Actuator Dismantling of power actuator

Demontage Kopfeinheit (1) Dismantling of head unit (1)

www.ringfeder.de

41

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.19

III.20

AP

AP

1

1 2

2

Demontage Kopfeinheit (2) Dismantling of head unit (2)

III.21

Demontage Rückstellfeder Dismantling of return springs

III.22

3

AP

2

AP

1 2

1

Demontage AP-Deckel Dismantling of AP cap

Demontage Schließfedern Dismantling of closing springs

III.23

III.24

3

AP

AP

2

1

1

2

Demontage Kuppelbolzen Dismantling of coupling bolt

42

Demontage Handhebel, Demontage Sperrhebel Dismantling of hand lever, dismantling of locking lever

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.25

III.26

4

AW

AW

3

1

2 1

2 Demontage Gegenlager-/ Adaptersatz Dismantling of counter-bearing / adapter set

Seilzug lösen Release cable pull

III.28

III.27

AW

AW

Demontage Kopfeinheit (2) Dismantling of head unit (2)

Demontage Kopfeinheit (1) Dismantling of head unit (1)

III.29

III.30

AW

1

3

AW 2

1 1

2

2

Demontage Rückstellfeder Dismantling of return springs

Demontage AW-Deckel Dismantling of AW cap

www.ringfeder.de

43

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.31

III.32

2

AW

1

AW 2

1

Demontage Kuppelbolzen Dismantling of coupling bolt

Demontage Schließfedern Dismantling of closing springs

III.33

III.34

3

2

AW

1

1

2

Demontage Handhebel, Demontage Sperrhebel Dismantling of hand lever, dismantling of locking lever

Demontage Sicherung (1) Dismantling of safety device (1)

III.35

III.36 2

1 Demontage Sicherung (2) Dismantling of safety device (2)

44

Demontage Verschleißplatte (1) Dismantling of wear plate (1)

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.37

III.38

1 2

Demontage Verschleißplatte (2) Dismantling of wear plate (2)

Demontage des Kuppelkörpers Dismantling of coupling assembly

III.40

III.39 180°

Drehung der Zugstange Turning of pull rod

Demontage der unteren Führungsbuchse (1) Dismantling of the lower guide bushing (1)

III.41

III.42

Demontage der unteren Führungsbuchse (2) Dismantling of the lower guide bushing (2)

Demontage der oberen Führungsbuchse (1) Dismantling of the upper guide bushing (1)

www.ringfeder.de

45

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.43

III.44

2

1 3

Demontage der Gummifedern (1) Dismantling of the rubber springs (1)

Demontage der oberen Führungsbuchse (2) Dismantling of the upper guide bushing (2)

III.45

III.46

Demontage der Gummifedern (2) Dismantling of the rubber springs (2)

Demontage der Gummifedern (3) Dismantling of the rubber springs (3)

III.47

III.48

Demontage der Lagerbuchsen / Stangenführung (1) Dismantling of bearing bushing/rod guidance system (1)

46

Demontage der Lagerbuchsen / Stangenführung (2) Dismantling of bearing bushing/rod guidance system (2)

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.49

III.50

Demontage der Lagerbuchsen / Stangenführung (3) Dismantling of bearing bushing/rod guidance system (3)

www.ringfeder.de

Demontage der Lagerbuchsen / Stangenführung (4) Dismantling of bearing bushing/rod guidance system (4)

47

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.51

III.52 2

!

1

Montage der Lagerbuchsen / Stangenführung (1) Fitting of bearing bushing/rod guidance system (1)

Montage der Lagerbuchsen / Stangenführung (2) Fitting of bearing bushing/rod guidance system (2)

III.53

III.54

Montage der Lagerbuchsen / Stangenführung (3) Fitting of bearing bushing/rod guidance system (3)

Montage der Lagerbuchsen / Stangenführung (4) Fitting of bearing bushing/rod guidance system (4)

III.55

III.56

Montage der Lagerbuchsen / Stangenführung (5) Fitting of bearing bushing/rod guidance system (5)

48

Montage der Gummifedern (1) Fitting of the rubber springs (1)

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.57

III.58

2

3 4

1

2

Seite / page 5 Montage der Gummifedern (3) Fitting of the rubber springs (3)

Montage der Gummifedern (2) Fitting of the rubber springs (2)

III.59

III.60

Position Zugstange Position of pull rod

Montage der unteren Führungsbuchse (1) Fitting of lower guide bushing (1)

III.61

III.62

Montage der unteren Führungsbuchse (2) Fitting of lower guide bushing (2)

Montage der unteren Führungsbuchse (3) Fitting of lower guide bushing (3)

www.ringfeder.de

49

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.63

III.64

Montage der oberen Führungsbuchse (1) Fitting of the upper guide bushing (1)

Montage der unteren Führungsbuchse (4) Fitting of lower guide bushing (4)

III.65

III.66

Montage der oberen Führungsbuchse (2) Fitting of the upper guide bushing (2)

Montage des Kuppelkörpers Fitting of the coupling assembly

III.67

III.68 1

2 1 2 Montage Verschleißplatte (1) Fitting of wear plate (1)

50

Montage Verschleißplatte (2) Fitting of wear plate (2)

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.69

III.70

1 2

Montage Sicherung (1) Fitting of safety device (1)

III.71

Montage Sicherung (2) Fitting of safety device (2)

III.72

1

2

A

~25°

A

2 1

!

3

Montage Handhebel, Montage Sperrhebel Fitting of hand lever, fitting of locking level

Montage Kuppelbolzen Fitting of coupling bolt

III.73 2

A 1

Montage Schließfedern Fitting of closing springs

www.ringfeder.de

51

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.74

1

A

3

2

! 1,5 – 3 mm

Montage Abschlussdeckel Fitting of end cap

III.75

III.76

A

A

1

1 2

2 Montage Rückstellfeder Fitting of return springs

52

Montage Kopfeinheit (1) Fitting of head unit (1)

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.77

III.78 85 – 90 Nm

1

A

AM

2

3

Montage Handhebel, Montage Sperrhebel Fitting of hand lever, fitting of locking lever

Montage Kopfeinheit (2) Fitting of head unit (2)

III.79

III.80

2

AM

AM

~25°

2

1

1

! Montage Kuppelbolzen Fitting of coupling bolt

Montage Schließfedern Fitting of closing springs

III.81

1

AM 3

! 1,5 – 3 mm

2

Montage AM-Deckel Fitting of AM cap

www.ringfeder.de

53

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.83

III.82

AM

AM 2 1 1 2

1 2 2

Montage Spiralspannstift Fitting of spiral pin

Montage Rückstellfedern Fitting of return springs

III.84

III.85

AM

AM

85 – 90 Nm

Montage Kopfeinheit (2) Fitting of head unit (2)

Montage Kopfeinheit (1) Fitting of head unit (1)

III.87

III.86

1

AP

AM 2 1

3

! 2

Montage Kopfeinheit (3) Fitting of head unit (3)

54

Montage Handhebel, Montage Sperrhebel Fitting of hand lever, fitting of locking lever

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.88

III.89

AP

1

AP

1

~25°

2

2

! Montage Schließfedern Fitting of closing springs

Montage Kuppelbolzen Fitting of coupling bolt

III.90

1

AP

3

1,5 – 3 mm

2

! Montage AP-Deckel Fitting of AP cap

www.ringfeder.de

55

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.91

III.92

AP

AP

1

1 2

2

Montage Rückstellfeder Fitting of return springs

Montage Kopfeinheit (1) Fitting of head unit (1)

III.94

III.93

AP

AP

85 – 90 Nm

85 – 90 Nm

2

1

Montage Power Actuator Fitting of power actuator

Montage Kopfeinheit (2) Fitting of head unit (2)

III.95

III.96

1

AW

AW

~25°

2

3

1 2

Montage Handhebel, Montage Sperrhebel Fitting of hand lever, fitting of locking lever

56

Montage Kuppelbolzen Fitting of coupling bolt

Inspection 01/2012

!

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.97

III.98

2

AW

AW

1

1,5 – 3 mm

1

Montage Schließfedern Fitting of closing springs 3

2

! Montage AP-Deckel Fitting of AP cap

III.99

III.100

AW

1

AW

1 2

2

Montage Rückstellfeder Fitting of return springs

Montage Kopfeinheit (1) Fitting of head unit (1)

www.ringfeder.de

57

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.101

III.102

AW

AW 85 – 90 Nm

85 – 90 Nm

2

1

Montage Kopfeinheit (2) Fitting of head unit (2)

Montage Gegenlager-/ Adaptersatz Fitting of counter-bearing / adapter set

III.103

III.104

AW

AW

≤ 1 mm ≥ 10 mm

Justage (2) Adjustment (2)

Justage (1) Adjustment (1)

III.105

III.106

AW

1

AW 4

+/-

3

2 Justage (3) Adjustment (3)

58

Seilzug anbringen Attach rope pull

Inspection 01/2012

Gruppe | Group III. Typen | Types: 5055 A/AM/AP/AW

III.107

Schwenkwinkelwarnanzeige | Collision Alert

STOP

0.5 – 1 mm

Einstellung der Schwenkwinkelwarnanzeige Adjustment of the Collision Alert

braun | brown

schwarz | black

blau | blue Spannung | Voltage = 24 V

Position der Gewindebohrung im Kuppelmaul M8 x 20 tief Position of the tapped hole in the coupling mouth M8 x 20 deep

Schaltplan | Wiring scheme

www.ringfeder.de

59

Sensor | Sensor

60

Inspection 01/2012

Sensor | Sensor

S1

S2

Wechseln des Sensors (1) Change of sensor (1)

Wechseln des Sensors (2) Change of sensor (2)

S3

S4

1

2

Wechseln des Sensors (3) Change of sensor (3)

Wechseln des Sensors (4) Change of sensor (4)

www.ringfeder.de

61

Sensor | Sensor

S5

S6

90° 1

Wechseln des Sensors (5) Change of sensor (5)

2

Wechseln des Sensors (6) Change of sensor (6)

S7

m

0,5 m

Wechseln des Sensors (7) Change of sensor (7)

62

Inspection 01/2012

Sensor | Sensor

+ -

S8

1

LED 1234 56 7 1 5 1 +

4

- 2

3

12/24 V 2 6 7

a

b 2

Wechseln des Sensors (8) Change of sensor (8)

www.ringfeder.de

63

Montage, Bedienung, Wartung Installation, Operation, Maintenance www.ringfeder.de

RINGFEDER® 86/G 110, 4040, 4045 80/G3-G5, 5050

RINGFEDER® 5055 A, B, AM, AP, AW

RINGFEDER® 4040 AM, 4045 AM 5050 AM, 5055 AM

Sensoreinbau · Fitting sensor

VBG GROUP TRUCK EQUIPMENT GMBH E-Mail: [email protected]

www.ringfeder.de