Inspection Report Sgs

INSPECTION REPORT SGS Report No.

IN-QD-5501-140118-13603

SGS Order No.

IN-QD-5501-140118

Client

PEMBANGKITAN JAWA BALI PT.

Client Contact Information

Contact Person

Mr. Bambang Anggono

Email

[email protected]

Contact Person

Anna Bi

Telephone

86-532-689991 68999143

Email

@sgs.com [email protected]

SGS Contact Information

Supplier

WUXI HUAGUANG BOILER CO., LTD

Supplier Contact Information

Contact Person

Terence Zhang

Telephone

13918187151

Manufacturer

WUXI HUAGUANG BOILER CO., LTD

Manufacturer Contact Information

Contact Person

Terence Zhang

Telephone

13918187151

Equipment / Material Inspected

Boiler tubes

Technical Specification

N/A

Inspection Location

Wuxi city, Jiangsu

DO. No.

DO:

Manufacturer Order No.

N/A

042/DO/SDKIS/2016 L/C No.

N/A

Date of Issue

N/A

Date of inspection

Dec17, 2016

Inspector

Wolfgang Peng

- Nature Of Inspection:

Item

Comment

Quantity check

Conformity

Visual quality check

Pending

Dimension check

Pending

Instrument checklist During the inspection, the following instrument calibration status had been checked for inspection: No .

MEASURING INSTRUMENT DESCRIPTION (Including measuring range and equipment No.)

CALIBRATION STATUS

CERTIFICATE NO. (OPTIONAL)

Disclaimer This document is issued by the Company under its General Conditions of Service accessible at http://www.sgs.com/terms_and_conditions.htm. http://www.sgs.com/terms_and_conditions.htm drawn to the limitation of liability, indemnification and jurisdiction issues defined therein.

Attention is

Any other holder of this document is advised that information contained hereon reflects the Company’s findings at the time of its intervention only and within the limits of Client’s instructions, if any. The Company’s sole responsibility is to its Client and this document does not exonerate parties to a transaction from exercising all their rights and obligations under the transaction documents. Any unauthorized alteration, forgery or falsific falsification ation of the content or appearance of this document is unlawful and offenders may be prosecuted to the fullest extent of the law.

SGS-CSTC Standards Technical Services Co., Ltd. Industrial Services

SGS Center, No. 143, Zhuzhou Road, Hi Hi-Tech Tech Industrial Park, Qingdao, China 266101 t: +86(0) +86(0)532-68999888 f +86(0)532 83884152 www.sgs.com

Member of the SGS Group (Société Générale de Surveillance)

1

Vernier Caliper (0-200mm) 200mm)

Valid

LS18-0782 LS18

2

Steel tape(0-10m) 10m)

Valid

LS36 36-09-122

3

Coating thickness instrument(4500)

Valid

LG10-0090 LG10

4

Ultrasonic thickness gauge(TT130)

Valid

LG10-0067 LG10

Inspection Finding: Tube Boiler Boiler, diameter 38mm, thickness 6mm, length 5.9, SA-210 210-A1) is shorter Due to the length for tube boiler (Tube about 900mm than client’s requirement during last time inspection. Client Client’s s required SGS inspector performed re-checking after manufacturer replaced them with new tubes. 1. Quantity Check: s

Reference documents: à

s

[DO. 042/DO/SDKIS/2016]

Method of quantity check DESCRIPTION

Item No. 1

REQ.

ACT.

QUANTITY

QUANTITY

40

40

Tube Boiler, diameter 38mm, thickness 6mm 6mm, length 5.9(SA-210-A1)

Remark: The result of the quantity check is Conformity with DO. 042/DO/SDKIS/2016. 2. Visual Quality Check: s

Reference document: [DO. 042/DO/SDKIS/2016]

SGS inspector performed visual quality check on site. No corrosion was found on tubes s surface, No defect was found on nozzles surface. Scratched Painting surface of some tubes were found during this inspection. Manufacturer anufacturer claimed they will repair these scratched painting surface before delivery. These scratched painting surfaces were not repaired until SGS inspector left manufacturer. Remark: The result is pending. 3. Dimension Check: s

Reference document: [DO. 042/DO/SDKIS/2016]

SGS inspector performed dimension check on site. The details see below table and attached photos. 1). Tube Boiler, diameter 38mm, thickness 6mm 6mm, length 5.9(SA-210-A1) No.

Diameter (mm)

Thickness (mm)

length (m)

Painting thickness(μm)

value

38

6

5900

N/A

1

38.2

6.53

5903

248

2

38.5

6.42

5900

127

3

38.2

6.53

5902

58

4

38.1

6.53

5903

88.8

5

38.3

6.42

5901

113

6

38.2

6.60

5900

99.5

7

38.4

6.41

5902

63.3

8

38.2

6.22

5904

135

Required

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9

38

6.24

5902

75.3

10

38.2

6.12

5902

88.5

11

38.4

6.32

5902

63.5

12

38.3

6.42

5901

84.6

13

38.2

6.41

5901

95.4

14

38.2

6.32

5901

98.8

15

38.2

6.23

5900

135

16

38.1

6.33

5901

167

17

38.2

6.25

5901

123

18

38.1

6.18

5902

84.4

19

38.2

6.29

5903

93.5

20

38.1

6.20

5900

75.4

21

38.3

6.16

5902

95.4

22

38.1

6.13

5901

183

23

38.2

6.22

5901

104

24

38.2

6.10

5900

115

25

38.1

6.14

5900

99.9

26

38.3

6.45

5900

104

27

38.1

6.33

5900

96

28

38.2

6.26

5902

93.5

29

38

6.49

5903

175

30

38.2

6.16

5902

113

31

38.2

6.33

5902

92.6

32

38.2

6.26

5902

90.8

33

38

6.53

5902

89.5

34

38.2

6.49

5902

82.4

35

38.1

6.27

5900

86.9

36

38.2

6.32

5900

214

37

38.2

6.47

5900

93.5

38

38.2

6.22

5901

83.5

39

38.1

6.16

5901

93.5

40

38.5

6.36

5901

102

Remark: 1) During last inspection found tube boiler(Tube Boiler, diameter 38mm, thickness 6mm, length 5.9(SA-210-A1), A1), The length was required 5900mm, but the actual measured value was 5001~5011mm. SGS inspector performed re-checking according to client’s requirement. 2) The tolerance for dimensions was not noted in drawings. SGS inspector just records the actual actu found on site. The result is pending for dimension check check. Attachment: Photos during inspection

Page 3 of 6

Quantity check

Quantity check

Visual quality check

Visual quality check

Dimension check

Dimension check

Page 4 of 6

Dimension check

Dimension check

Dimension check

Coating thickness check

Calibration certificate

Calibration certificate

Time Sheet Inspector Name: Wolfgang Peng Used this visit for Inspection Total used this visit

Date

Working Hours

Over Time

Dec Dec.17

8 hrs

0

1 day

8 hrs

0

Page 5 of 6

Remarks 1.

This report only reflects our findings at time and place indicated above only and does not refer to any other matters.

2.

This inspection has been carried out to the best of our knowledge and ability and our responsibility is limited to the exercise of reasonable care.

3.

All orders are accepted and all reports and certificates issued subject to the General Conditions of Service. (copy available upon request)

Issued by

Reviewed by

Wolfgang Peng

Halom Qin

Inspector

Project Manager

Industrial Services

Industrial Services

SGS-CSTC Qingdao Office

SGS-CSTC Qingdao Office

2016.12.18

2016.12.18

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