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INSPECTION & TEST PLAN Contractor:SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION., LTD.
EPC Contractor : Sub-Contractor Name :
SEPCOIII Electric Power Construction Co., Ltd. /
Owner: Lucky Electric Power Company Limited
Item
Sl. No.
Activity / Process
ITP No. :
LEPCL-10-ZZZ-MQA200001-S01-D
Project Name :
LEPCL 660MW CFPP, Karachi
Rev. No. :
B
Owner Name :
Lucky Electric Power Company Ltd.
Consultant Name:
FICHTNER
Date :
Responsibility
Characteristics to be checked
Method of Check / Instrument
Quantum / Frequency of Check
Ref. Doc. / Acceptance Standard
Format of Record
Material/ Quantity / Diemension
V/M
As Tech. Spec.
Paking list/ Receiving Report
Remark Sub-contractor
Contractor
Consultant
Material receiving inspection record(where applicable)
H
W
S
1. INSPECTION AND PREPARATION
1.1
Receiving inspection of structure steel maerials
1.2
Ensure the tools and equipment used for erection are calibrated
As Tech. Spec.
Tech. Spec.
Calibration Report
H
R
R
1.3
Review qualification license for special type of worker
As Tech. Spec.
Tech. Spec.
Qualification license
H
R
R
2. SUBSEQUENT WORKS HANDOVER Foundation and anchor bolt verification
2.1
Diemension/ Elevation
V/M
Once
Approved Drg.
Survey Report
H
W
S
3. STEEL STRUCTURE ERECTION 3.1
Aligned and plumbness inspection
Plumbness/ Diemension
V/M
Each floor
Approved Drg.
Check List / Survey Report
H
W
H
3.2
Connection bolt final tightening inspection and testing
Torque
M
10% of each joints
Approved Drg.
Check List / Survey Report
H
W
H
3.3
Anchor bolt tightening prior to grouting
Tightness
As Tech. Spec.
Tech. Spec. /Approved Drg.
Report
H
W
W
3.4
Installation & fixing of grating and checkered plate
Flatness
V
Each floor
Approved Drg.
Check List
H
W
W
3.5
Handrail, ladder and staircase alignment and installation
Alignment
V
Each floor
Approved Drg.
Check List
H
W
W
4. WELDING AND VERIFICATION
Consultant: FICHTNER GMBH & CO KG
INSPECTION & TEST PLAN Contractor:SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION., LTD.
EPC Contractor : Sub-Contractor Name :
SEPCOIII Electric Power Construction Co., Ltd. /
Owner: Lucky Electric Power Company Limited
Item
Sl. No.
Activity / Process
ITP No. :
LEPCL-10-ZZZ-MQA200001-S01-D
Project Name :
LEPCL 660MW CFPP, Karachi
Rev. No. :
B
Owner Name :
Lucky Electric Power Company Ltd.
Consultant Name:
FICHTNER
Date :
Consultant: FICHTNER GMBH & CO KG
Responsibility
Characteristics to be checked
Method of Check / Instrument
Quantum / Frequency of Check
Ref. Doc. / Acceptance Standard
Format of Record
Dimesion/ Qaulity
V
As Tech. Spec.
Tech. Spec. /Approved Drg.
Remark Sub-contractor
Contractor
Consultant
Check List
H
W
H
4.1
Weld visual inspection including repair
4.2
Magnetic particle testing/Dye penetrant testing on lifting lugs
As Tech. Spec.
Tech. Spec.
MT/PT Report
H
R
H
4.3
Ultrasonic testing for butt weld joints (T>10mm)
As Tech. Spec.
Tech. Spec.
UT Report
H
R
H
5. painting work (Indoor)
5.1
Inspection of surface preparation
surface preparation
V
Each floor
Approved Drg.
Check List
H
W
H
5.2
Verify Dry film thickness(DFT) after primer
DFT
M
Each floor
Approved Drg.
Check List / Survey Report
H
W
S
5.3
Verify Dry film thickness(DFT) after Intermediate
DFT
M
Each floor
Approved Drg.
Check List / Survey Report
H
W
W
6.1
Inspection of surface preparation
surface preparation
V
Each floor
Approved Drg.
Check List
H
W
H
6.2
Verify Dry film thickness(DFT) after primer
DFT
M
Each floor
Approved Drg.
Check List / Survey Report
H
W
S
6.3
Verify Dry film thickness(DFT) after Intermediate
DFT
M
Each floor
Approved Drg.
Check List / Survey Report
H
W
S
6.4
Verify Dry film thickness(DFT) after preiner after final paint
DFT
M
Each floor
Approved Drg.
Check List / Survey Report
H
W
W
6. painting work (Outdoor)
INSPECTION & TEST PLAN Contractor:SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION., LTD.
EPC Contractor : Sub-Contractor Name :
SEPCOIII Electric Power Construction Co., Ltd. /
Owner: Lucky Electric Power Company Limited
Item
Sl. No.
Activity / Process
ITP No. :
LEPCL-10-ZZZ-MQA200001-S01-D
Project Name :
LEPCL 660MW CFPP, Karachi
Rev. No. :
B
Owner Name :
Lucky Electric Power Company Ltd.
Consultant Name:
FICHTNER
Date : Characteristics to be checked
Method of Check / Instrument
Quantum / Frequency of Check
Ref. Doc. / Acceptance Standard
Consultant: FICHTNER GMBH & CO KG
Responsibility Format of Record
Remark Sub-contractor
Contractor
Consultant
Legend: H: Hold Point
H: QA/QC organization shall be noticed of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance. (RFI is required to submit.)
W:Witness Point W:QA/QC organization shall be notified of the timing of inspection or test in advance. However, the inspection of test shall be performed as scheduled if the QA/QC organization representative is not present. (RFI is rquired to submit.)
R: Report Review
R: Document/Reprot review. (RFI is not rquired to submit.)
S: Surveillance
S: QA/QC organization to monitor work in progress without notice from construction organization. (RFI is not required to submit.)