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Qatar Petroleum PROJECT/ CONTRACT REF.:

3513 / GC12105200

CONTRACT TITLE: -

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED

DOCUMENT TITLE :

INSPECTION AND TEST PLAN - ELECTRICAL (')

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DATE

REV.

REVISION DESCRIPTION

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PREPARED CHECKED BY BY

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APPROVED BY

APPROVED BYQP

DOPET

DOCUMENT NUMBER

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3513-MJGE-2-25-0019

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OF I 29

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COMMENTS RESOLUTION SHEET[ CRS ] CONTRACT NUMBER

GC12105200

CONTRACT TITLE

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED

QP EXTERNAL TRANSMITTAL REFERENCE

EDM/GC12105200/EXT/TN/0318

DATE

07‐08‐2013

DOCUMENT NUMBER

3513‐M3GE‐2‐25‐0019

DOCUMENT REVISION

2

DOCUMENT TITLE

INSPECTION AND TEST PLAN ‐ ELECTRICAL

No. 1

QP COMMENTS Approved ‐ May Proceed (Re‐submission Required)

QP PROJECT NUMBER

3513

CONTRACTOR RESPO NSE Approved For Construction

Page 1 of 1

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Qatar Petroleum PROJECT/ CONTRACT REF.:

3513 / GC12105200

CONTRACT TITLE: -

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGLJ, MESAIEED

DOCUMENT TITLE :

INSPECTION AND TEST PLAN - ELECTRICAL

EPIC CONTRACTOR:

DOHA PETROLEUM CONSTRUCTION COMPANY LTD., DOPET PO BOX: 1744, DOHA, STATE OF QATAR TEL: +974 4460 0350 / FAX: +974 44601066 WEB: WWW.DOPET.COM

13-08-13

A

APPROVED FOR CONSTRUCTION

25-07-13

2

ISSUED FOR APPROVAL

01-07-13

1

RE- ISSUED FOR COMMENTS

28-05-13

0

ISSUED FOR COMMENTS

DATE

REV.

REVISION DESCRIPTION

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PREPARED BY

CHECKED BY

APPROVED BY

APPROVED BYQP

DOPET

DOCUMENT NUMBER '

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OF

29

I REV.

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

1

Process Description

Quality Control Activity

QC Procedure/ Spec. Reference

ELECTRICAL

Value

Acceptance Criteria Code/Standard

Verifying Documents

Responsibility

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 2 of 29

Inspection Points DOPET QP Remarks

Material Receiving

Compliance with Specifications/ Datasheets

Receiving Inspection Request Cum Report Material and Equipment Certificates

Material Controller, QC Inspector (E&I)

H

W

19200-01-16-13 R3 Electrical bulk materials

Receiving Inspection Request Cum Report Material and Equipment Certificates

Material Controller, QC Inspector (E&I)

H

W

Procedure for material control 3513-M3GE-025-0005

19200-01-16-13 R3 Electrical bulk materials

Receiving Inspection Request Cum Report Material and Equipment Certificates

Material Controller, QC Inspector (E&I)

H

W

Procedure for material control 3513-M3GE-025-0005

19200-01-16-13 R3 Electrical bulk materials

Receiving Inspection Request Cum Report

Material Controller, QC Inspector (E&I)

H

W

1.1

Receiving inspection of all electrical equipments including UPS, DB’s, Panels and all accessories

Visual inspection for any physical damage /defect & verification against delivery note/contract requirements/ certification

Procedure for material control 3513-M3GE-025-0005

1.2

Receiving inspection of Power & Control Cables, Grounding Cables & materials, Glands, Connectors and accessories

Visual inspection for any physical damage /defect & verification against delivery note/contract requirements/ certification

Procedure for material control 3513-M3GE-025-0005

1.3

Receiving inspection of Lighting Fixtures and Accessories

Visual inspection for any physical damage /defect & verification against delivery note/contract requirements/ certification

1.4

Receiving inspection of Cable Tray and Conduits

Visual inspection for any physical damage /defect & verification against delivery note/contract requirements/ certification

2

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513

Pre-Installation

DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 2 OF 29

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

2.1

3

3.1

3.2

3.3

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513 Process Description

Pre installation inspection of cables

ELECTRICAL Acceptance Criteria Code/Standard

Quality Control Activity

QC Procedure/ Spec. Reference

Witness/Verification of cable test including insulation resistance and continuity checks/test results compliance with Project Specifications

Procedure for Electrical Installations 3513-M3GE-205-0020 Project Spec. 3513-M3GE-2 14-0003

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

Procedure for Electrical Installations 3513-M3GE-205-0020

Procedure for Electrical Installations 3513-M3GE-205-0020

Value

IR Value LV Cable 600/1000V – min 10MΩ

ES.2.06.0001 Electrical Installation Recommended Practices ES.2.14.0070 Electrical Power, Control Cables and Cable Glands

Verifying Documents

Test Certificates/ Data sheets Inspection Report EI-E/001 EI-E/012

Responsibility

Site Superintendent QC Inspector (E&I)

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 3 of 29

Inspection Points DOPET QP Remarks

H

W

AFC Drawings

Site Superintendent QC Inspector (E&I)

W

S

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/002

Site Superintendent QC Inspector (E&I)

W

S

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/003A

Site Superintendent QC Inspector (E&I)

W

S

Installation Fabrication and Installation of Support/Frame for equipment installation

Cable tray/ladder installation

Cable Trench inspection

DOC NO : 3513-M3GE-2-25-0019

Witness/Verification of installation activity compliance to project specifications /approved drawings

Verification of cable trench for dimensions/ activity compliance to project specifications /approved drawings

REV. A

PAGE 3 OF 29

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513 Process Description

Quality Control Activity

QC Procedure/ Spec. Reference

ELECTRICAL

Value

Acceptance Criteria Code/Standard

Verifying Documents

Responsibility

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 4 of 29

Inspection Points DOPET QP Remarks

3.4

Cable Laying in Trench/Cable tray/Ladder

Witness/Verification of cable laying/warning tape/cable tile installation & cable dressing including glanding/termination activity

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-I/003B EI-E/008A

Site Superintendent QC Inspector (E&I)

W

W

3.5

Lighting Fixtures/Area lighting/Lighting Circuit/Convenience socket outlet circuit installation

Witness/Verification of compliance to zone classification /supports/ alignment /grounding & installation activity

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/004A

Site Superintendent QC Inspector (E&I)

W

S

Installation of Junction Box and accessories

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/005

Site Superintendent QC Inspector (E&I)

W

S

Installation of Conduits

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/006

Site Superintendent QC Inspector (E&I)

W

S

3.6

3.7

DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 4 OF 29

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

3.8

3.9

3.10

3.11

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513 Process Description

Quality Control Activity

QC Procedure/ Spec. Reference

ELECTRICAL

Value

Acceptance Criteria Code/Standard

Verifying Documents

Responsibility

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 5 of 29

Inspection Points DOPET QP Remarks

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/007A

Site Superintendent QC Inspector (E&I)

W

W

Installation of Distribution Board

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020 / Project Specifications: 3513-M3GE-214-0004, 3513M3GE-2-14-0005

ES.2.06.0001 Electrical Installation Recommended Practices

AFC Drawing Inspection Report No. EI-E/009A

Site Superintendent QC Inspector (E&I)

W

W

Installation of UPS

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices/ Installation Manual

AFC Drawing Inspection Report No. EI-E/010

Site Superintendent QC Inspector (E&I)

W

W

Installation of Battery

Witness/Verification of installation activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices/ Installation Manual

AFC Drawing Inspection Report No. EI-E/011

Site Superintendent QC Inspector (E&I)

W

W

Installation of Earthing system

DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 5 OF 29

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

Process Description

3.12

Phasing Check and Bolt Torque Test for Cable Termination/ Connection

4

4.1

4.2

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513 Quality Control Activity

Witness/Verification of cable connection bolt tightness compliance to project specifications /approved drawings

QC Procedure/ Spec. Reference

ELECTRICAL

Value

Acceptance Criteria Code/Standard

Procedure for Electrical Installations 3513-M3GE-205-0020

Verifying Documents

Responsibility

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 6 of 29

Inspection Points DOPET QP Remarks

ES.2.06.0001 Electrical Installation Recommended Practices/ Installation Manual

Inspection Report No. EI-E/013

Site Superintendent QC Inspector (E&I)

W

W

Compliance with Project Specifications and AFC Drawing

Inspection Report No. EI-E/008B EI-E/008C

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

Inspection Report No. EI-E/007B

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

Testing and Commissioning

Cable meggering and continuity test

Witness/Verification of dressing including glanding/termination activity & cable insulation resistance / continuity test / test results compliance to project specifications

Procedure for Electrical Installations 3513-M3GE-205-0020 Project Spec. 3513-M3GE-2 14-0003

Testing of Earth loop/Grounding System

Check and verify the earth loop resistance & rod/grid resistance compliance to project specifications

Procedure for Electrical Installations 3513-M3GE-205-0020

DOC NO : 3513-M3GE-2-25-0019

IR Value LV Cable 600/1000V – min 10MΩ

ES.2.06.0001 Electrical Installation Recommended Practices

REV. A

PAGE 6 OF 29

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

4.3

4.4

4.5

4.6

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513 Process Description

Quality Control Activity

QC Procedure/ Spec. Reference

ELECTRICAL

Value

Acceptance Criteria Code/Standard

Check and verify the insulation resistance of circuit compliance with project specification

Procedure for Electrical Installations 3513-M3GE-205-0020

Check and verify the illumination level against project specification

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.03.0001 RA Electrical Engineering Philosophy

Pre-commissioning Test of Distribution Board

Witness/Verification of precommissioning activity compliance to project specifications /approved drawings

Procedure for Electrical Installations 3513-M3GE-205-0020

ES.2.06.0001 Electrical Installation Recommended Practices

Pre-commissioning Test of UPS

Witness/Verification of pre-commissioning activity compliance to project specifications /approved drawings

Lighting & convenience socket outlet System testing

Illumination level measuring of Lighting System

DOC NO : 3513-M3GE-2-25-0019

IR Value – min. 10MΩ

IR Value – min. 10MΩ

ES.2.06.0001 Electrical Installation Recommended Practices

Specification For AC/DC Uninterruptible Power Supply Systems ES.2.14.0040 ES.2.14.0044

Project Specification 3513-M3GE-214-0001, 3513M3GE-2-14-0002

REV. A

Verifying Documents

Responsibility

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 7 of 29

Inspection Points DOPET QP Remarks

Inspection Report No. EI-E/004B

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

Inspection Report No. EI-E/004C

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

Inspection Report No. EI-E/009B

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

SAT Reports/Vendor Documents

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

PAGE 7 OF 29

Doha Petroleum Construction Co. Ltd Post Box 1744, Doha - Qatar. Tel: 4600350 - Fax: 4601066 Project Contract No. Project No. Item No.

INSPECTION & TEST PLAN

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED GC12105200 3513 Process Description

Quality Control Activity

4.7

Pre-commissioning Test of Battery

Witness/Verification of pre-commissioning activity compliance to project specifications /approved drawings

5

Quality Document Review

Verification of inspection checklist/test report and other relevant documents

QC Procedure/ Spec. Reference

ELECTRICAL

Value

Acceptance Criteria Code/Standard

Specification For AC/DC Uninterruptible Power Supply Systems ES.2.14.0040 ES.2.14.0044

Project Specification 3513-M3GE-214-0001, 3513M3GE-2-14-0002

Verifying Documents

Responsibility

Job No, Ref. No. Revision Date Page

J 24555 3513-M3GE-2-25-0019 A 13-08-2013 8 of 29

Inspection Points DOPET QP Remarks

SAT Reports/Vendor Documents

Project Engineer/ Commissioning Coordinator QC Inspector (E&I)

H

W

All Associated Documents

QA/QC Engineer/ QC Inspector

H

R

Hold Point (H) Hold Points are operational points of Inspection that require witnessing or releasing and where any subsequent work is not to proceed without approval/clearance. Other fabrication activities may proceed that are not related to the Hold Point approval. Witness Point (W) A Witness Point is a significant operational point requiring sighting and scrutinizing of the activity, however, the activity and any subsequent activity proceeds as planned. Notifications to witness these activities are required. Review (R) To check specific data/documentation to determine conformity of an item activity. Surveillance Point (S) To inspect activities at random.

Note: Sections changed in last revision are identified by ” bold Italic”

DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 8 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

ELECTRICAL CABLE PRE-INSTALLATION TEST SHEET EI-E/001

DOC. NO.

GC12105200

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TEST VOLTAGE

MANUFACTURER

DRAWING NO. TEST SHEET DESCRIPTION TEST DATA Cable Drum Cable Cable Size Cable Type Number Manufacturer

Cable Insulation Resistance (MΩ) Length R-Y

Y-B

R-B

R-N

Y-N

B-N

RYBNArmour Armour Armour Armour

Continuity proved for all cores : TEST EQUIPMENT DETAILS Test equipment used Cert.No / ID No. Make / Model Serial No. Calibration Date Expiry Date Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date

DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 9 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

CABLE TRAY/LADDER INSTALLATION CHECKLIST EI-E/002

DOC NO.:

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

DRAWING NO.

AREA

FROM LOCATION

TO LOCATION

ITEM

CHECKLIST DESCRIPTION

1

Materials are in accordance with project specification

2

Cable ladder and tray installation as per standard installation and layout drawings without clashes with pipe runs or other equipment

3

Check cable tray/ladder is undamaged

4

Cable tray and protectors are properly supported and right materials are used

5

Check cable seggregation in accordance with drawings

6

Check repair where cuts, spacing and fabrication have been made good

7

Check if thermal expansions are provided for straight cable tray run

8

Check if cable tray cover provided for vertical runs

9

Check if expansion guide and hod down clips are placed as per standard installation drawing

10

Check for deflection of tray after cable installation

11

Check tray size,radius and elevation as per layout drawings

12

To ensure no sharp edges

13

Check electrical continuity

14

Check clearance from heat sources

15

Check earthing & bonding against drawings

16

Check insulation pads are adapted to stainless steel or aluminium cable tray/ladder

17

Cover (if required) is fitted properly

18

Check the capacity of cable tray/ladder against bunching, size of cables etc.

19

Check cover installation,if any against drawings

20

Produce marked-up documents in accordance with installation

21

Produce list of defects for punchlist issue

GC12105200

RESULT

REMARKS

Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 10 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

CABLE TRENCH CHECKLIST EI-E/003A

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

LENGTH

DESCRIPTION

CABLE TAG NO.

LOCATION

GC12105200

DRAWING NO. ITEM

CHECKLIST DESCRIPTION

RESULT

REMARKS

BEFORE CABLE LAYING 1

Warning signs posted

2

Trench Depth (mm)

3

Trench Width

4

Other services safely supported

5

Ducts correct size and clean

6

Bedding sand free of stones and foreign objects

7

Rollers correctly placed

8

Corner rollers correctly positioned

9

Adequate manpower available

10

Check that cables are as per specifications and material is accepted after drum testing

Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 11 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

CABLE LAYING IN TRENCH CHECKLIST EI-E/003B

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

LENGTH

DESCRIPTION

CABLE TAG NO.

LOCATION

GC12105200

DRAWING NO. ITEM

CHECKLIST DESCRIPTION

RESULT

REMARKS

AFTER CABLE LAYING IN TRENCH 1

Check cable spacing

2

Inspect cable for damage

3

Cable bending radius within acceptable limits

4

Cable pulled to correct marks

5

Cable tags provided along the length

6

Cable protection tiles and caution tapes are installed

7

Trench filled and compacted

8

Other services restored to normal condition

9

Backfill the trench (after placing the cover) and compact

10

Cable route markers installed

11

Trench route drawing marked up (As- built mark-up)

12

Check that all the ducts have been sealed properly (if applicable)

Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 12 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE: LIGHTING CIRCUIT AND CONVENIENCE SOCKET OUTLET CIRCUIT INSTALLATION CHECKLIS EI-E/004A

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

CIRCUIT REF.

DISTRIBUTION BOARD

LOCATION

RATING

GC12105200

DRAWING NO. ITEM

CHECKLIST DESCRIPTION

1

Check circuit is de-energized and safe

2

Check luminiaries / sockets rating and tagging against drawings

3

Check luminiaries / sockets are correctly mounted and accesible

4

Check installation of fittings is as per project specification & drawings

5

Check light fittings and sockets are suitable for area

6

Check for mechanical damage and security

7

Check cable terminated correctly

8

Check spare cable entries are plugged correctly

9

Check cable glands are in accordance with specification

10

Check earthing & bonding of all equipments is as per project specification

11

Check that light fitting is the correct type / standard for voltage

12

Check that supports for light fittings are as per specification & drawings

13

Confirm installed numbers of light fittings and sockets in circuit agrees with drawings

14

Produce marked-up documents in accordance with installation

15

Produce list of defects for punchlist issue

RESULT

REMARKS

Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 13 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

LIGHTING CIRCUIT AND CONVENIENCE SOCKET OUTLET CIRCUIT TEST SHEET EI-E/004B

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

CIRCUIT REF.

DISTRIBUTION BOARD

VOLTAGE

RATING

DRAWING NO.

LOCATION

GC12105200

TEST DESCRIPTION Insulation Resistance Test (IR) Test Voltage: Circuit Number

Circuit Number

Insulation Resistance (MΩ)

Insulation Resistance (MΩ)

Test Equipment Details Test equip. Used Cert.No / ID No. Make / Model Serial No. Cal. Date Exp. Date Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 14 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

LIGHT FITTING ILLUMINATION TEST SHEET EI-E/004C

DOC NO.

GC12105200

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

FITTING TYPE

MANUFACTURER

CIRCUIT REF.

DISTRIBUTION BOARD

LOCATION

RATING

DRAWING NO. TEST SHEET DESCRIPTION TEST DATA Illumination Level Area of Measurement

Actual measured (Lux)

As per Project Spec. (Lux)

Remarks

RESULT TEST EQUIPMENT DETAILS Test equipment used Cert.No / ID No. Make / Model Serial No. Calibration Date Expiry Date Remarks:-

Dopet Construction

Dopet QA/QC

QP

Name Position Signature Date DOC NO : 3513-M3GE-2-25-0019

REV. A

PAGE 15 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE: JUNCTION BOX INSTALLATION CHECKLIST EI-E/005

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TAG DESCRIPTION

TAG NO.

MANUFACTURER

MODEL NO.

SERIAL NO.

DRAWING NO.

GC12105200

LOCATION ITEM

CHECKLIST DESCRIPTION

1

Junction box is in good condition and compliant with data sheet and data plate

2

Junction box installation as per standard installation and layout drawings & easily accesible

3

Terminal box is adequately supported and protected against vibration

4

Check flameproof joints are clean and greased with approved lubricants

5

Check for missing bolts and gaskets

6

Check all bolts are fitted and correctly tightened

7

Check all unused entries are suitably plugged

8

Check for proper glanding of all cables

9

Check termination as per termination diagrams.

10

Check for mechanical tension of cable in Junction box

11

Check that core ferruling and core crimped termination’s are correct and terminal box layout satisfactory

12

Tag & name plate is correct and properly attached

13

Terminal box and installed equipment is grounded in accordance with specification and drawings

14

Check terminal blocks seggregation barriers are fitted where necessary

15

Terminal box and cable glands are in accordance with hazardous area classification

16

Environmental protection/classification is suitable for service

17

Produce marked-up documents in accordance with installation

18

Produce list of defects for punchlist issue

RESULT

REMARKS

Remarks-

Dopet Construction

Dopet QA/QC

QP

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PAGE 16 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

CONDUIT & FITTINGS INSTALLATION CHECKLIST EI-E/006

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

MANUFACTURER

TYPE

LOCATION

DRAWING NO.

ITEM

CHECKLIST DESCRIPTION

1

Conduit material/accessories as per project specification

2

Surface mounted conduits shall be laid in straight lines with neat bends & sets permits ease drawing in cables

3

No conduit shall have more than two right angle bends without a draw-in box

4

Conduit shall be installed in accordance with manufacturer's installation instructions

5

All conduits shall be installed with fish wires to permit ease of wiring

6

Conduits arranged such that running couples are minimum

7 8

Check if underground conduit is not less than 2 inch diameter

10

Check if underground conduit rising from ground has concrete encasement

11

Proper sockets/bushes shall be provided for conduit entry to enclosures.

12

Cables shall run in conduit with min space factor of 40%

14 15

RESULT

REMARKS

Conduits shall be fastened with heavy duty spacing saddles fixed at intervals not exceeding 1.2m Check if underground conduit bending radius not less than cable manufacturer bending radius.

9

13

GC12105200

Damaged coating shall be properly repaired with protective paint as per project specifications. All metallic conduit couplings/joints shall be properly repaired with protective paint as per project specifications. Conduit in plaster/concrete shall be secured by holdfasts or crampits

Remarks:-

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PAGE 17 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TILTLE:

EARTHING SYSTEM INSTALLATION CHECKLIST EI-E/007A

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TAG NO.

TAG DESCRIPTION

TYPE

DRAWING NO.

GC12105200

LOCATION ITEM

CHECKLIST DESCRIPTION

1

Check all earth bars and ground electrode are installed in accordance with project drawings.

2

Check earth cables installation and tagging against drawings

3

Check all connections are clean, tight and coated with an approved anticorrosive grease

4

Check for earth pit tagging for traceability

5

Verify segregation of the various earthing networks actually conforms to specification

6

Check electrode driven to correct depth

7

Produce marked-up documents in accordance with installation

8

Produce list of defects for punchlist issue

RESULT

REMARKS

Remarks:-

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PAGE 18 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

EARTHING SYSTEM TEST SHEET EI-E/007B

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TAG NO.

TAG DESCRIPTION

TYPE

DRAWING NO.

GC12105200

LOCATION: TEST DESCRIPTION Earth Resistance Test for Earth Rod / Pit Earth Resistance (Ω)

Location / ID

Remarks

GRID EARTH RESISTANCE

ohms

Test for grounding cables EQUIPMENT NO. (FROM)

EARTH DISPATCHER (TO)

LOOP RESISTANCE

ASSOCIATED CABLE NO.

Test Equipment Details Test equip. Used Cert.No / ID No. Make / Model Serial No. Cal. Date Exp. Date Remarks:-

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PAGE 19 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED

TITLE:

LOW VOLTAGE CABLE LAYING CHECKLIST EI-E/008A

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

LENGTH

DRAWING NO.

LOCATION

RATING

TAG NO.

CABLE SCHEDULE NO.

ITEM

CHECKLIST DESCRIPTION

1

Check cable against cable schedule and data sheet.

2

Check cables are as per specs and cable is accepted after drum test

3

Check cable for any physical damage

4

Check that cables are routed correctly as per approved drawings

5

Check that cables are adequately supported and fixed to tray as per specification

6

Ensure no sharp edges in cable tray

7

Check all cable bends are within manufacturers specified limits

8 9

GC12105200

RESULT

REMARKS

Check that cables are correctly loomed and segregated as per project specification Check cable and core marking are as per cable schedule and installation specification

10

Check cable glands and earthing are in accordance with specification

11

Check that cable types are as specified in the project cable schedule

12

Produce marked-up documents in accordance with installation

13

Produce list of defects for punchlist issue

Remarks:-

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PAGE 20 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

LOW VOLTAGE CABLE TEST SHEET EI-E/008B

DOC NO.

GC12105200

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

LENGTH

DRAWING NO.

LOCATION

RATING

TAG NO.

CABLE SCHEDULE NO.

FROM EQUIPMENT

TO EQUIPMENT

TEST SHEET DESCRIPTION TEST DATA Lowest Megger Test Reading (MΩ)

L1-L2

L2-L3

L1-L3

L1-N

L2-N

L3-N

L1 -

L2 -

L3 -

N-

ARMOUR

ARMOUR

ARMOUR

ARMOUR

Continuity Test Continuity Proved Proved for all Voltage for all Armour Conductor (V)

TEST EQUIPMENT DETAILS Test equipment used Cert.No / ID No. Make / Model Serial No. Calibration Date Expiry Date Remarks:-

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PAGE 21 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

MULTI CORE CABLE TEST SHEET EI-E/008C

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

LENGTH

DRAWING NO.

LOCATION

RATING

TAG NO.

CABLE SCHEDULE NO.

FROM EQUIPMENT

TO EQUIPMENT

GC12105200

TEST SHEET DESCRIPTION Test Voltage: INSULATION TESTS (MΩ) Cable CORE-CORE

CORE-ARMOUR

CORE-EARTH

Continuity proved for all cores and armour: TEST EQUIPMENT DETAILS Test equipment used Cert.No / ID No. Make / Model Serial No. Calibration Date Expiry Date Remarks:Dopet Construction

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PAGE 22 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

LOW VOLTAGE DISTRIBUTION BOARD/CONTROL PANEL INSTALLATION CHECKLIST EI-E/009A

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

MODEL NO.

SERIAL NO.

RATING

IP RATING

TAG NO.

TAG DESCRIPTION

LOCATION

DRAWING NO.

ITEM

CHECKLIST DESCRIPTION

1

Check equipment is de-energized and safe

2

Equipment is in good condition and compliant with data sheet and specification

3

Check preservation status and anti-condensation heaters are ready to be energized

4

Check equipment is correctly aligned, level, rigid and secured with correct bolting

5

Equipment has been installed in accordance with manufacturer's installation instructions

6

Check all panel mounted devices are undamaged and correctly labeled as per drawing

7

Check busbars are correctly aligned

8

Check bus bars and supports are clean and clear of debris

9

Check earthing & bonding of all equipments is as per project specification

10

Check that all isolators / circuit breakers are mechanically operational and undamaged. Prove all mechanical interlocks

11

Check functionality and ensure operation as per scheme

12

Check all internal wiring is correctly loomed and clearly identified

13

Check that all fuses are installed in accordance with the data sheet

14

Check that all gland plates and terminations are suitable for external cables

15

Check that all spare cable entries are correctly plugged

16

Produce marked-up documents in accordance with installation

17

Produce list of defects for punchlist issue

GC12105200

RESULT

REMARKS

Remarks-

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PAGE 23 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

LOW VOLTAGE DISTRIBUTION BOARD/CONTROL PANEL TEST SHEET EI-E/009B

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

MODEL NO.

SERIAL NO.

RATING

IP RATING

TAG NO.

TAG DESCRIPTION

VOLTAGE

CURRENT

FREQUENCY

SWBD & CUB REF.

DATA SHEET

DRAWING NO.

GC12105200

LOCATION TEST DESCRIPTION Insulation Resistance Test Test Voltage

Insulation Resistance (MΩ)

Remarks

R-Y Y-B R-B R-N Y-N B-N RYB - EARTH Test Equipment Details Test equip. Used Cert.No / ID No. Make / Model Serial No. Cal. Date Exp. Date Remarks-

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PAGE 24 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE: UPS INSTALLATION CHECKLIST EI-E/010

DOC. NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TAG DESCRIPTION

TAG NO.

MANUFACTURER

SERIAL NO.

RATING

MODEL

INPUT VOLTAGE

INPUT CURRENT

OUTPUT VOLTAGE

OUTPUT CURRENT

FREQUENCY

SWBD. & CUB. REF.

IP RATING

UNIT/AREA Check List

Item

GC12105200

Result

1

Equipment is in good condition and compliant with data sheet and data plate

2

Check equipment is correctly aligned, level, and securely bolted down.

3

Equipment has been installed in accordance with manufacturer's installation instructions

4

Check all panel mounted devices are undamaged and correctly labeled as per drawing.

5

Check all busbar bolted connections and verify all busbar joint torque setting are correct.

6

Panel clean and free from dust

7

Check earth bonding of all equipments, doors etc is to project specification

8

Check that all isolators / circuit breakers are mechanically operational and undamaged.

9

Check access for maintenance is satisfactory.

Remarks

10 Check that all protection relays are as per data sheets and installed correctly. 11 Check all internal wiring is correctly loomed and clearly identified 12 Check that all fuses are installed in accordance to the data sheet 13 Check that all gland plates and terminations are suitable for incoming cables. 14 Check that all spare cable entries are correctly plugged

Remarks-

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PAGE 25 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE: BATTERY INSTALLATION CHECKLIST DOC. NO.

EI-E/011

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TAG DESCRIPTION

TAG NO.

MANUFACTURER

TYPE

NUMBER OF BANKS

CELLS PER BANK

VOLTS PER CELL

VOLTS PER BANK

OVERALL VOLTAGE

OVERALL RATING

FULL LOAD CURRENT

UNIT/AREA

Check List

Item

GC12105200

Result

1

Check that battery rack is correctly assembled and installed.

2

Check that batteries are correctly installed in accordance with manufacturers instructions with sufficient clearance and accessibility

3

Battery system clean and secure. Terminal and interconnectors covered with protective base.

4

Check cell type and battery make up in accordance with data.

5

Check all battery posts, links, nuts are clean, fitted, tightened and greased.

6

Where applicable, check all electrolyte levels are correct.

7

Check that battery room is clean and adequately ventilated.

8

Earthing completed as per drawing

Remarks

Remarks-

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PAGE 26 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED TITLE:

MULTI CORE CABLE PRE-INSTALLATION TEST SHEET EI-E/012

DOC. NO.

GC12105200

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TEST VOLTAGE

MANUFACTURER

DRAWING NO. TEST SHEET DESCRIPTION TEST DATA Cable Insulation Resistance (MΩ) Cable Drum Number

Cable Manufacturer

Cable Size Cable Type Length Core to Core

Core to Armour

Core to Earth

Continuity proved for all cores and armour: TEST EQUIPMENT DETAILS Test equipment used Cert.No / ID No. Make / Model Serial No. Calibration Date Expiry Date Remarks:-

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PAGE 27 OF 29

EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED

TITLE: CABLE TERMINATION CHECKLIST EI-E/013

DOC NO.

CONTRACT NO.

PROJECT NO.

SYSTEM/SUB-SYSTEM NO.

TYPE

MANUFACTURER

LENGTH

DRAWING NO.

LOCATION

RATING

TAG NO.

CABLE SCHEDULE NO.

ITEM

CHECKLIST DESCRIPTION

1

Check cable against cable schedule, size/type correct and accepted.

2

Check cable gland/termination accessories are as per specifications and accepted

3

Check cable for any physical damage

4

Check that cables are routed correctly as per approved drawing

5

Check any support is required for cable

6

Check cable bending radius are within manufacturers specified limits

7

Check that cables are correctly loomed and segregated as per project specification

8

Check cable identification tag provided for control cables

9

Check cable and core markings are as per cable schedule and project specification

10

Cable color coding checked and accepted

11

Check cross reference ferruling provided for control cables

12

Cable termination accepted

13

Cable lugs/connector used are correct and crimping accepted

14

Check cable glands and earthing are in accordance with specification

15

Cable connection done properly and bolt tightness checked by using calibrated torque wrench, torque value is as per specification/standards

GC12105200

RESULT

REMARKS

Remarks:-

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PAGE 28 OF 29

PLF NO:

Page 1 of 1

PUNCH LIST FORM (PLF)

PLF NO: CONTRACT NO. GC12105200

CONTRACT TITLE : EPIC FOR UPGRADATION OF AC UPS UNITS IN NGL3, MESAIEED

3513

PROJECT NO.

CONTRACTOR DOPET

SYSTEM NO.

LOCATION:

DISCIPLINE: MECH. (M)

DESCRIPTION:

CIVIL (C)

PART I PUNCH LIST TYPE

INST. (I)

HVAC (H)

OTHER (X)

PART II

PUNCH LIST ITEMS ITEM No.

ELEC. (E)

CLEARED AND ACCEPTED ITEMS MPL.NO

RAISED BY

DESCRIPTION REF.IND/NAME

INITIAL

CAT. DATE

CLEARED BY REF.IND/NAME

INITIAL

ACCEPTED BY DATE

CATEGORY 'A' ITEMS:

Item shall be repaired, completed or corrected before the equipment/system can progress to the next stage

CATEGORY 'B' ITEMS:

Item shall be repaired, completed or corrected at later date and which allow the equipment/system to be operated without jeopardizing plant, personnel or the environment

PUNCH LIST TYPE:

(1) CONSTRUCTION PUNCH LIST

(2) COMMISSIONING PUNCH LIST

REF.IND/NAME

INITIAL

DATE

(3) PLANT OPERATIONAL HANDOVER PUNCH LIST

Note: Punch List Numbering Nomeclature: Contract No. (GCyyxxxxxx)/Type(1-2-3)/Sequential No; Example (GC07102800/1-001)

All Construction / Commissioning / Plant Operational Handover (Strike out the one not applicable) Category "A" Punch List Items cleared and accepted in above list Signature

Date:

Commissioning Team Leader : Punch List Item if not Categorised, i.e. left blank, would be considered as an ‘Exception Item’ to be resolved as per procedure IP-ENG-027

DOC NO : 3513-M3GE-2-25-0019

REV. A

IP-ENG-037PAGE - Punch29List OFForm.xls 29