Lifting Side

RAW MILL - 2 CONDITION MONITORING REPORT 14

13

Pressing Side

Date:19/09/2007 16

11

15

20(Base Frame)

12

Time:11AM Feed:

17

18

19(Base Frame)

4

3

6

5 10(Base Frame)

8 1

9(Base Frame)

Lifting Side Sl. Descrip No tion 1

1

2 3

H

7

2

Vibration V

A

H

Displacement V A

Code

Bearing Condition Colour Lub.No. Cond.No.

LR

HR

Remarks

0.1

0.5

0.8

-19

-19

2

1

1.1

1.2

-13

-19

3

1.7

1.9

1.2

4

4

2.3

2

1.6

5

5

6

6

1.3

1.5

1.4

7

7

1.2

2

1.6

8

8

1

1.2

2.1

9

9

1.3

1.4

0.1

10

10

0.8

1.2

0.1

11

11

2.9

1.5

0.8

A

Green

12

12

2.3

2.1

1.3

D

Red

13

13

1.5

1.7

1.7

14

14

1.8

1.9

1.8

15

15

1.8

1.9

1.3

16

16

1.3

1.6

1

17

17

1.4

1.9

1.4

18

18

1.7

1.9

1.5

19

19

1.1

1.3

0.1

20

20

0.1

0.3

0.3

Checked by

Section Incharge

Page 1 of 9

1 … …

47

5

-1

2

-18

Dept.Head

RAWMILL AREA CONDITION MONITORING REPORT Date: 02/07/07 Sl. No Description 1 Rawmill-1 Vent Bagfilter Fan D.E 2 Rawmill-1 Vent Bagfilter Fan N.D.E 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Rawmill-2 Vent Bagfilter Fan D.E Rawmill-2 Vent Bagfilter Fan N.D.E Rawmill-1 O-Sepa Fan D.E Rawmill-1 O-Sepa Fan N.D.E Rawmill-2 O-Sepa Fan D.E Rawmill-2 O-Sepa Fan N.D.E RABH fan D.E RABH fan N.D.E Rawmill-1 Circulating Elevator D.E Rawmill-1 Circulating Elevator N.D.E Rawmill-2 Circulating Elevator D.E Rawmill-2 Circulating Elevator N.D.E Blending Silo feeding Elevator D.E Blending Silo feeding Elevator N.D.E Pinion Bearings Rawmill-1 Lifting side D.E Rawmill-1 Lifting side N.D.E Rawmill-1 Pressing side D.E Rawmill-1 Pressing side N.D.E Rawmill-2 Lifting side D.E Rawmill-2 Lifting side N.D.E Rawmill-2 Pressing side D.E Rawmill-2 Pressing side N.D.E

Checked by

Time: 08:00AM H 4.1 1.8 6.6 3 1.6 2.3 1 1 2.8 0.6 0.9 0.9 8.9 10.5 8.3 7 1.3 2.2

Vibration V 1.7 0.8 2.5 1.1 1 1.6 0.8 0.5 1.9 0.4 0.8 1 5.1 6.5 6.2 9.5 1.5 1.3

A 2.1 0.9 2.1 1.1 1.3 1.2 1.6 1.5 2.5 1 1.6 1.2 7.3 6.4 4.8 4.7 1.1 1.2

1.5 1.3 1.9 2.1 1.6 1.6 1.9 3.6

1.4 0.7 1.5 1.2 3.2 0.8 2.3 2.1

0.9 0.6 0.7 0.7 1.2 0.9 1.6 1.5

Bearing Condition Code Colour Lub.No. Cond.No. A

Green

3

A

Green

3

A A A A A A

Green Green Green Green Green Green

4 4 2 4 2 2

D A

Red Green

Section Incharge

41 4

LR 35 44 38 31 25 41 25 26 30 24 24 19 20 17 17 13 -18 -19

HR 31 40 33 27 19 37 20 21 26 20 19 15 -5 -11 0 -7 -19 -19

11 8

-7 -1

Remarks 16/07/2007 5:30PM 16/07/2007 5:30PM

Dept.Head

7

19

16

M16 x 2

34

22

20

Bolt

22

25

RAWMILL MAIN DRIVE GEAR BOX AND MOTOR VIBRATION REPORT Output shaft

Date: 03/07/07

6

4

2

5

3

1

Time: 10:30AM

Input Shaft

Sl. No 1 2 3 4 5 6 7 8

Description Gear box Rawmill-1 Lifting side Rawmill-1 Pressing side Rawmill-2 Lifting side Rawmill-2 Pressing side Motor Rawmill-1 Lifting side Rawmill-1 Pressing side Rawmill-2 Lifting side Rawmill-2 Pressing side

H 2 1.4 1.9 2.2

1 V

1.6 1.6 2.9 2.2 Bearing 2.2 1.2 2 1.5 1.7 2.1 1 0.6

Checked by

A 1.6 2 2.2 2.1 1.2 1.4 1.4 1

H

2 V

A

H

3 V

A

H

2.2 1.7 1.5 1.9 2 1.3 1.9 1.8 1.9 1.3 2.6 1.5 1.6 3.5 2.9 3.1 1.8 2.2 3.6 2.2 2.7 2.2 1.5 2 1.5 2.2 Motor Base frame Gearbox Base frame 1 0.7 0.9 1.7 1.4 1.2 0.6 1.1 1.1 1.5 1.5 1.6 1.3 1.4 0.5 1.9 2.2 1 0.7 0.5 0.4 1.5 1.9 1.4

Section Incharge

4 V

A

2.2

1.8

2.4

1.8

H

5 V

A

H

6 V

A

2.1 1.5 2.8 1.6

1.5 1.3 2.7 2.6

2 1.3 2.8 1.7

2.1 1.4 1.6 2.1

2.4 2 2.5 2.4

1.7 1.2 2.7 2

Dept.Head

RAW MILL - 1 CONDITION MONITORING REPORT 14

13

Pressing Side

Date:19/09/2007 15

11

16

20(Base Frame)

12

Time:9AM Feed:

17

18

19(Base Frame)

4

3 6

5

10(Base Frame)

8 1

9(Base Frame)

Lifting Side Sl. Descrip No tion

H

7

2

Vibration V

1

1

0.8

0.4

2

2

0.4

3

3

0.9

4

4

5

5

6

A

H

Displacement V A

Code

Bearing Condition Colour Lub.No. Cond.No.

LR

HR

Remarks

0.6

-18

-19 E3

0.9

1

-17

-19 E3

1

1.2

2.2

0.9

1.2

6

1

1.5

1.3

7

7

1.4

1.3

1.2

8

8

1.3

1.4

1.4

9

9

1.5

1.9

1.2

10

10

0.9

0.5

0.3

11

11

1.2

0.9

0.6

D

Red

…

44

1

-18

12

12

0.2

1.4

0.7

C

Yellow

…

32

-1

-16

13

13

1.3

1.3

1.5

14

14

0.1

0.2

0.3

15

15

2

1.4

0.2

16

16

1.3

1.4

0.2

17

17

1.4

1.1

1.1

18

18

1.6

1.1

1.3

19

19

1.3

0.9

1.4

20

20

1.1

0.7

0.3

Checked by

Section Incharge

Page 6 of 9

Dept.Head

RAWMILL AREA FANS CONDITION MONITORING REPORT Date: Time: Mill Feed: 1

Sl. No

2

Temperat ure

Description

H

Vibration V

A

H

Displacement V A

Code

Bearing Condition Colour Lub.No. Cond.No.

LR

1 Rawmill-1 Vent Bag filter Fan 1

2.1

0.8

0.9

2

2.8

1.3

1.1

2.8

1

2.6

1.5

2 Rawmill-2 Vent Bag filter Fan 1 2 3 Rawmill-1 O-Sepa Fan 1 2 4 Rawmill-2 O-Sepa Fan 1 2 5 RABH Fan 1 2

Checked by

Section Incharge

Dept.Head

HR

Remarks

RAWMILL AREA BUCKET ELEVATORS CONDITION MONITORING REPORT Date: Time:

1

2 Mill Feed:

Sl. No

Description

H

Vibration V

A

H

Displacement V A

Code

Bearing Condition Colour Lub.No. Cond.No.

LR

HR

1 Rawmill-1 Circulating Elevator 1 2 2 Rawmill-2 Circulating Elevator 1 2 3 BlendingSilo Feeding Elevator 1 2 4 Dust Silo Elevator 1 2

Checked by

Section Incharge

Dept.Head

Remarks

RAWMILL O-SEPA SEPARATOR CONDITION MONITORING REPORT 4(Base Frame)

Date: Time: 3 2

5(Base Frame)

Mill Feed:

1

Sl. No

Description

H

Vibration V

A

H

Displacement V A

Code

Bearing Condition Colour Lub.No. Cond.No.

LR

HR

1 Rawmill-1 O-Sepa 1 2 3 4 5 2 Rawmill-2 O-Sepa 1 2 3 4 5

Checked by

Section Incharge

Dept.Head

Remarks