Lubrication Chart Template V2.1 (1)
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Lubrication Chart Release:November 2018 Version:2.1 Holcim Technology Ltd. CIP and PME - Maintenance and Material Handling Im Schachen 5113 Holderbank Switzerland © Holcim Technology Ltd 2018. The copyright for this document and all appendices is reserved by HolcimTechnology Ltd.
hart
by HolcimTechnology Ltd.
Lubrication Chart Lubricant
ACS
Equipment Description
Element to Lubricate
Type of Lubricant
Plant: Revision Date:
Regreasing [g]
Regreasing
Breather
Oil Filter
Grease Level
Application Method
ACTIVITY TYPE FREQUENCY Inspection Grease Points Oil Level
Quantity
Fitting
Designation
Unit of Measurement
Lubricant
Lubricating Points No. of Lube pt
Application Method
Oil Filteration
Oil Change
Oil Analysing Company
Oil Sampling
ITY TYPE FREQUENCY
Oil
Comments ROUTE
ROUTE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
HRS
ROUTE / TASK DESCRIPTION
29 30 31 32 33 34 35 36 37 38 39 40
FREQUENCY INTERVAL WEEK
MAINTENANCE PLAN DAY
Maintenance Item
WO #
DMS #
Status
Good practice value 0.45 to 0.85 Only volume of oil installed over 5 liters shall be taken into consideration Mobile equipment as e.g. trucks used in the quarry shall not be considered for the calculation
12
Consumed OCR
10
10
8
8
6
6
4
4
2
2
0
2014
2015
2016
2017
OCR Yearly Values [liters] Installed Consumed 2014 2015 2016 2017 2018 2019
1,200 Consumed 4,000 Installed
2018
2019
Liters
12
liters liters
OCR
Total volume of oil consumed Total volume of oil installed
1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 -
Dec Jan Feb Mar Apr May Jun 2018 Jul Aug Sep Okt Nov Dec Jan Feb Mar
OCR
OCR 12-month Rolling Consumed 12m Rolling 2017 Jan 200 Feb 300 Mar 300 Apr 300 May 300 Jun 100 Jul 100 Aug 100 Sep 100 Okt 100 Nov 100 Dec 200 0.55 2018 Jan 150 0.54 Feb 200 0.51 Mar 200 0.49 Apr 100 0.44 May 200 0.41 Jun 200 0.44 Jul 80 0.43 Aug 60 0.42 Sep 100 0.42 Okt 80 0.42 Nov 0.39 Dec 0.34 2019 Jan 0.31 Feb 0.26 Mar 0.21 Apr 0.18 May 0.13 Jun 0.08 Jul 0.06 Aug 0.05 Sep 0.02 Okt Nov Dec -
Always insert a whole year above the gray line (by copy/ Calculation can only start when 12 values are available Once this is achieved, simply extend the formulas Total volume of oil installed from cell "C16" is taken for c
250 Mon Consumpt.
May Jun 2018 Jul Aug Sep Okt Nov Dec Jan Feb Mar Apr May Jun 2019 Jul Aug Sep Okt Nov Dec
OCR 12mRol
above the gray line (by copy/paste; shift cells down) hen 12 values are available y extend the formulas from cell "C16" is taken for calculation
200
150
100
50
0
Centralized lubrication units show EXCELLENT housekeeping (no spillages, level indicators with min/max levels etc.) and are protected against dusty environment #
ACS
1 311RE01 2 311RE01 3 562HS01 4 5 6 562SR01 7 311BM01 8 9 10 11 12 13 14 15 16 17 18 19 20
Name Reclaimer lubrication unit Reclaimer lubrication unit VCM Main Roller Unit VCM Main gearbox unit VCM grinding pressure unit VCM Separator seal lubrication unit Raw mill inlet and outlet units
Lubricant consumption Grease Normal Oil Normal Hydraulic Normal Oil Normal Oil Normal Grease Normal Oil Lubricant
Spills No No Minor Minor No No No
Dust Protected Enclosed Enclosed Enclosed Enclosed Enclosed No prot. Enclosed
Oil indicated No Yes Yes Yes No Yes Yes
Level marked No Yes Yes Yes No Yes Yes
Operational ranges on Gauges marked No Yes Yes Yes Yes Yes No
List of possible answers Lubricant Lubricant consumption Grease Normal Oil Increased Hydraulic High
Spills No Minor Important
Dust Protected Enclosed No prot.
Oil indicated No Yes
Level marked No Yes
Operational ranges on Gauges marked No Yes
Type of oil to be indicated at filling spout Min. Max. Max. in operation
No. of Lube pt
Application Method
Unit of Measurement
Quantity
Designation
Type of Lubricant
Element to Lubricate
Equipment Description
ACS
Download IH08 Download IH08
Oil
grams
Bath & Splash
1
Grease Hydraulic
liters
Centralized Circulating Manual Greasing Auto Greasing Spray System
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1p,1b
2p,2b 6w 6w 6w 6w 6w 3p,2b 8w 8w 8w 8w 8w 4p,4b 12w 12w 12w 12w 12w button flush type pointed 4w 4w 4w 4w 4w 3m Shell
6m Noria 1y 2y 3y
OC 3m 6m
Route
Comments
Oil Filteration
Oil Change
Oil ANALYST
Oil Sampling
Regreasing [g]
Regreasing
Breather
Oil Filter
Grease Level
Oil Level
Fitting
hart
by HolcimTechnology Ltd.
Lubrication Chart Lubricant
ACS
Equipment Description
Element to Lubricate
Type of Lubricant
Plant: Revision Date:
Regreasing [g]
Regreasing
Breather
Oil Filter
Grease Level
Application Method
ACTIVITY TYPE FREQUENCY Inspection Grease Points Oil Level
Quantity
Fitting
Designation
Unit of Measurement
Lubricant
Lubricating Points No. of Lube pt
Application Method
Oil Filteration
Oil Change
Oil Analysing Company
Oil Sampling
ITY TYPE FREQUENCY
Oil
Comments ROUTE
ROUTE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
HRS
ROUTE / TASK DESCRIPTION
29 30 31 32 33 34 35 36 37 38 39 40
FREQUENCY INTERVAL WEEK
MAINTENANCE PLAN DAY
Maintenance Item
WO #
DMS #
Status
Good practice value 0.45 to 0.85 Only volume of oil installed over 5 liters shall be taken into consideration Mobile equipment as e.g. trucks used in the quarry shall not be considered for the calculation
12
Consumed OCR
10
10
8
8
6
6
4
4
2
2
0
2014
2015
2016
2017
OCR Yearly Values [liters] Installed Consumed 2014 2015 2016 2017 2018 2019
1,200 Consumed 4,000 Installed
2018
2019
Liters
12
liters liters
OCR
Total volume of oil consumed Total volume of oil installed
1.00 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 -
Dec Jan Feb Mar Apr May Jun 2018 Jul Aug Sep Okt Nov Dec Jan Feb Mar
OCR
OCR 12-month Rolling Consumed 12m Rolling 2017 Jan 200 Feb 300 Mar 300 Apr 300 May 300 Jun 100 Jul 100 Aug 100 Sep 100 Okt 100 Nov 100 Dec 200 0.55 2018 Jan 150 0.54 Feb 200 0.51 Mar 200 0.49 Apr 100 0.44 May 200 0.41 Jun 200 0.44 Jul 80 0.43 Aug 60 0.42 Sep 100 0.42 Okt 80 0.42 Nov 0.39 Dec 0.34 2019 Jan 0.31 Feb 0.26 Mar 0.21 Apr 0.18 May 0.13 Jun 0.08 Jul 0.06 Aug 0.05 Sep 0.02 Okt Nov Dec -
Always insert a whole year above the gray line (by copy/ Calculation can only start when 12 values are available Once this is achieved, simply extend the formulas Total volume of oil installed from cell "C16" is taken for c
250 Mon Consumpt.
May Jun 2018 Jul Aug Sep Okt Nov Dec Jan Feb Mar Apr May Jun 2019 Jul Aug Sep Okt Nov Dec
OCR 12mRol
above the gray line (by copy/paste; shift cells down) hen 12 values are available y extend the formulas from cell "C16" is taken for calculation
200
150
100
50
0
Centralized lubrication units show EXCELLENT housekeeping (no spillages, level indicators with min/max levels etc.) and are protected against dusty environment #
ACS
1 311RE01 2 311RE01 3 562HS01 4 5 6 562SR01 7 311BM01 8 9 10 11 12 13 14 15 16 17 18 19 20
Name Reclaimer lubrication unit Reclaimer lubrication unit VCM Main Roller Unit VCM Main gearbox unit VCM grinding pressure unit VCM Separator seal lubrication unit Raw mill inlet and outlet units
Lubricant consumption Grease Normal Oil Normal Hydraulic Normal Oil Normal Oil Normal Grease Normal Oil Lubricant
Spills No No Minor Minor No No No
Dust Protected Enclosed Enclosed Enclosed Enclosed Enclosed No prot. Enclosed
Oil indicated No Yes Yes Yes No Yes Yes
Level marked No Yes Yes Yes No Yes Yes
Operational ranges on Gauges marked No Yes Yes Yes Yes Yes No
List of possible answers Lubricant Lubricant consumption Grease Normal Oil Increased Hydraulic High
Spills No Minor Important
Dust Protected Enclosed No prot.
Oil indicated No Yes
Level marked No Yes
Operational ranges on Gauges marked No Yes
Type of oil to be indicated at filling spout Min. Max. Max. in operation
No. of Lube pt
Application Method
Unit of Measurement
Quantity
Designation
Type of Lubricant
Element to Lubricate
Equipment Description
ACS
Download IH08 Download IH08
Oil
grams
Bath & Splash
1
Grease Hydraulic
liters
Centralized Circulating Manual Greasing Auto Greasing Spray System
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1p,1b
2p,2b 6w 6w 6w 6w 6w 3p,2b 8w 8w 8w 8w 8w 4p,4b 12w 12w 12w 12w 12w button flush type pointed 4w 4w 4w 4w 4w 3m Shell
6m Noria 1y 2y 3y
OC 3m 6m
Route
Comments
Oil Filteration
Oil Change
Oil ANALYST
Oil Sampling
Regreasing [g]
Regreasing
Breather
Oil Filter
Grease Level
Oil Level
Fitting
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