Piping Material Specification Rev C

PIPING MATERIAL SPECIFICATION

C1

31/05/2007

YD

Re-Issued for Approval

AR

PP

C

03/05/2007

YD

Issued for Approval

AR

PP

B

05/04/2007

YD

Issued for Review

AR

PP

A

28/03/2007

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Issued for IDC

AR

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REV

DATE

BY

CHECK

APPR

DESCRIPTION

BP West Java Rehab Project Arcadia Building, Tower D, Jl. TB. Simatupang Kav 88, Jakarta 12520

ENGINEER APPROVAL

THIS DOCUMENT IS THE PROPERTY OF BPWJ AND IT IS NOT TO BE COPIED NOR SHOWN TO A THIRD PARTY WITHOUT PRIOR CONSENT

MM REHABILITATION PROJECT - FEED CONTRACT NO: STC-0244 REHAB-MM-X-SPE-2002 TABULATION OF REVISED PAGES

SPEC.

RESP.

COMPANY APPROVAL

Custodian:

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

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REVISIONS A

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D

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51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

TABLE OF CONTENTS BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

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BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005 Doc. Title :

1.0 INTRODUCTION 1.1 Scope

PIPING MATERIAL SPECIFICATION

Page 3 of 44

.................……………………………………………………………………….………..

4

...............………………………………………………………………………………………

4

1.2 Code Specification

……………………………………………………………………………………………..

5

1.3 Applicable Code

……………………………………………………………………………………………..

5

1.4 Company Specification ……………………………………….…………………………………………………

6

2.0 GENERAL REQUIREMENTS..................................................................................................................

6

2.1 Material Identification

………………………………………………………………………………………...

6

2.2 Method of Marking …………………………………………………………………………….…………………..

6

2.3 Certification

7

………………………………………………………………………………………………………

2.4 Maximum Strength ………………………………………………………………………….……………….……. 7 2.5 Pipe ………........................................…………………………………………………………………………… 7 2.6 Fitting ………………………………………..…….................................................................................……. 9 2.7 Flange …………………………………………………………………………………………………………......… 9 2.8 Gasket ….............………………………………………………………………………………………………….. 9 2.9 Bolting Material ……..................…………………………………………………………………………………

9

2.10 Inspection and Testing ………………………………………………………………………………………….. 10 2.11 Exclusion …………………………………......................…………………………………………………….... 10 2.12 Wall Thickness Calculation ........………......................…………………………………………………….... 10 2.13 Inspection and Testing........………......................……………………………………………........……….... 11 3.0 MATERIAL AND SPECIFICATION……………………………………………………………………..….. …. 12 3.1 Copper and Copper Alloys ...................................................................................................................... 3.2 Carbon and Carbon Manganese

12

..................................................................................................... 12

3.3 Chromium Molybdenum Steel .................................................................................................................... 12 3.4 Branch Connections .................................................................................................................................... 13

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BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005 Doc. Title :

PIPING MATERIAL SPECIFICATION

Page 4 of 44

1.0 INTRODUCTION BP West Java Ltd. intends to rehabilitate the production facilities at Offshore North West Java. The Java Rehabilitation Project are initiated to achieve main objective to reduce the Major Accident Risk (MAR) of Java Performance Unit (PU) to the acceptable level below MAR Group’s Reporting Line as stipulated in the IM Management Report updated in 2005. The Java Rehabilitation Project is initiated for achievement of the following objectives: 1. 2. 3. 4.

Substantial Major Accident Risk reduction, Substantial Major Hazard Register reduction, Sustainability production reliability through minimizing unplanned production losses and providing a secure growth base, Conformance with the Group IM Standard, including the Group MAR Reporting Criteria.

The risk reduction is focused on the following five key areas as recommended by IM report 2005, as follows: 1. 2. 3. 4. 5.

updated

MAR studies and reports MAHAR/HAZOP reports Texas City Follow Up Integrity/Defects findings ETP Conformance

1.1 SCOPE Engineering requirements of this Code, while considered necessary and adequate for safe design, generally employ a simplified approach to the BP West Java Rehabilitation. Rules for the Process Piping Code Section B31.3 have been developed considering piping typically found in petroleum refineries; chemical, cryogenic plants; and related processing plants and terminals. This Specification adopts from GP 42-10 Guidance on Practise with certain modifications to ASME B31.3 to allow for the use of BP and British Standard Specifications to cover situations where BP practice does not follow. Piping Material Specification defines the minimum technical requirements for BP West Java Rehabilitation Project. This specification shall be read in conjunction with the Guidance on Practice for ASME B31.3 Piping System (GP-42-10). Contractor shall obtain Company written approval for any deviations from the requirements of this Specification or specifications, standards and drawings referenced herein or elsewhere in the Contract. Content and Coverage (a) This Code prescribes requirements for materials and components, design, fabrication, assembly, erection, examination, inspection, and testing of piping. (b) This Code applies to piping for all fluids, including raw, intermediate, and finished chemicals (1) (2) (3) (4) (5)

petroleum products gas, steam, air, and water fluidized solids refrigerants cryogenic fluids

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PIPING MATERIAL SPECIFICATION

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1.2 CODES, SPECIFICATIONS, AND REFERENCES The latest editions of all applicable codes, specifications and references shall define the minimum requirements applicable to the subject work and no statement contained in this Specification shall be construed as limiting the work to such minimum requirements. Wherever conflicts or omissions between codes, specifications and contract occur, the most onerous condition shall apply. Contractor is responsible for reviewing the list below and informing the Company of any omissions. All conflicts shall be formally brought to the attention of the Company. 1.3 Applicable Codes ASME B31.3

Process Piping Design (Modified on GP 42-10)

ASME B31.4

Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids

ASME B31.8

Gas Transmission and Distribution Piping Systems

MSS SP-44

Manufacturers Standardization Society Standard Practice

(For Topside pipeline flanges not covered by ASME B16.5) ASME B 1.1

Unified Screw Threads

ASME B 1.2

Gages and Gauging for Unified Screw Threads

ASME B 1.20.1

Pipe Threads, general purpose (inch)

ASME B 16.5

Pipe Flanges and Flanged Fittings

ASME B 16.9

Factory Made Wrought Steel Butt-welding Fittings

ASME B 1 6 . 1 0 ASME B 16.11

Face to Face and End to End Dimensions of Valves

ASME B 16.20

Metallic Gaskets for Pipe Flanges - Ring-Joint, Spiral-Wound, and Jacketed

ASME B 16.21

Non-metallic Gaskets for Pipe Flanges

ASME B 16.34

Steel Valves

ASME B 16.36

Steel Orifice Flanges

ASME B 16.47

Large diameter steel flanges NPS 26 Through NPS 60

ASME B 18.2.1

Square and Hexagonal Bolts and Screws

ASME B 18.2.2

Square and Hexagonal Nuts

ASME B 36.10M

Welded and SEAMLESS Wrought Steel Pipe

ASME B 36.19M

Stainless Steel Pipe

MSS SP 25

Standard Marking System for Valves, Fittings, Flanges and Unions

MSS SP 97

integrally reinforced forged branch outlet fittings - Socket welding, threaded and butt welding end

API 5 L

Line Pipe

API 6D

Specification for Pipeline valves

API 6FA

Fire test for Valves

API 594

Wafer-Type Check Valves

API 598

Valves Inspection and Test

Forged Steel Fittings, Socket-Welding and Threaded

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1.4

2.0

PIPING MATERIAL SPECIFICATION

API 600

Steel Gate Valves Flanged or Butt-welding Ends

API 602

Compact Steel Gate Valves

API 605

Large Diameter Carbon Steel Flanges

API 607

Fire Test for Soft-Seated Quarter-Turn Valves

API 609

Butterfly Valve Lug type and Wafer type

Page 6 of 44

Company Specifications 

GP-42-10

Guidance on Practice for ASME B31.3 Piping System



GP-62

Valve Guidance Practice



GIS 62

Valve Industrial Standard

General Requirements Contractor shall provide all piping materials with the exception of those furnished by Company, and specifically noted as Company furnished items. Unless noted otherwise, all materials furnished by the Contractor shall be new, unused and undamaged. Unless otherwise noted, all piping components shall be supplied in accordance with the applicable codes referenced here-in and this specification. Substitution of materials by Contractor may not be made without prior written approval of Company.

2.1 Material Identification Piping shall have continuous longitudinal marking of material grade and cast number when specified by BP. If not specified, marking shall be carried out in accordance with the manufacturing standard (e.g. ASME B16.5 etc.). Piping components e.g. elbows, spool pieces, flanges and reducers shall have the following additional information marked upon them using the appropriate coding system and method of marking: (i)

Manufacturer’s name or trademark.

(ii)

Nominal size.

(iii) Nominal wall thickness in millimetres (inches) or schedule number. For cast fittings the melt reference should also be indicated if possible. Normally only stainless steel pipe is continuously stencilled for the full length. Carbon steel pipe greater than DN 50 (NPS 2) is normally stencilled or stamped at one end and pipe under this size has only bundle labelling with no marking on individual pipes. 2.2

Methods of marking Pipe and piping components shall be legibly marked for identification using an indelible, heat resistant ink, electrical engraving or titanium oxide pigmented paint. For austenitic and nickel base steels, the mark shall be such that it shall have a life of at least a year in unheated storage under cover. The dried film shall not contain more than 250 ppm of lead, zinc, tin or copper and paints shall be as free as practicable from sulphur and halogens. Limits on these elements will be specified by BP. Adhesive tapes shall not be used.

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PIPING MATERIAL SPECIFICATION

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Certification Materials shall be supplied with the certification called for in the relevant codes and standards and in the purchase specifications. Certificates shall refer to the specific items purchased. All piping materials shall be supplied with certified material test reports and certificates to identify the type of steel, composition, heat number, and special tests. The Contractor or Supplier shall allow access for Company Inspector’s review of all mill certificates for Contractor/Supplier purchased materials.

2.4

Maximum Strength The actual ultimate tensile strength of any steel component shall not exceed the minimum required by the relevant specification by more than 150 MPa (22 000 psi).

2.5 Pipe 2.5.1 Process pipe shall be seamless up to specified size in the piping material table. 2.5.2 Welded pipe ERW (Electric Resistance Welded) will be used with the following condition; a)

Unless restricted by c) below, use of ERW piping is permitted only in the following services: i) Category D service, or ii) Normal Fluid Service, at design temperatures less than 200°C (400°F). ERW is prone to accelerated corrosion in hot oil service.

b)

If the use of ERW piping is permitted, it shall be: i) Used only on a Project basis, and shall not to be used for maintenance, except for clearly defined projects as determined by BP. ii) Inventory controlled and removed upon completion of project. Procedures for control of ERW pipe shall be submitted to BP Inspector for review and approval prior to onsite delivery.

c)

ERW pipe is not permitted in the following services: i) Aggressive Environmental Service, which is defined as any process stream that can cause stress corrosion cracking or hydrogen attack. Due to ERW is not furnished to a weld hardness requirement. ii) Design conditions exceeding rating of PN 50 (ASME Class 300).

iii)

Services containing water (including service water), unless an evaluation shows that preferential corrosion along the weld seam will not occur.

2.5.3 Seam welded (EFW) pipe may be used for severe cyclic duty, only when a weld factor of 1 (0.9 for non toxic duty) can be applied to the longitudinal weld, i.e. 100% NDE of the weld is performed. 2.5.4 Pipe incorporating longitudinal or spiral welded seams shall meet the material, thickness and service requirements as specified by GIS 42-2 This testing should be carried out at the pipe mill. 2.6

Fitting

2.6.1 Only seamless Fitting shall be used. BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

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PIPING MATERIAL SPECIFICATION

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2.6.2 Fitting wall thickness shall be match to pipe schedule. 2.6.3 The thickness of reducing fitting shall match to the wall thickness of the pipe wall at larger end. The smaller end then shall be tapered on a 1 : 4 to ensure fitting wall thickness matches the pipe wall. 2.6.4 Fitting shall confirm to the requirement of ASME B16.9 and ASME B16.11. Fitting shall not be manufactured from bar stock. 2.7

Flange

2.7.1 Flange shall be welding Neck for size 2” and above and socket weld for 11/2” and smaller. 2.7.2 The bore of the weld neck flanges shall be the same as the ID of the pipe to which it is to be welded. 2.7.3 Where metallic flange are bolted to non metallic flange both flange face shall be flat face and provide with full face gasket. 2.7.4 Flange shall be in accordance with ASME B16.5 for size up to DN 600 (NPS 24”) while steel flange DN 650 (NPS 26”) through DN 1500 (NPS 60”), up to and including PN 150 (Class 900) shall be specified as confirming to ASME B16.47 series B (API 605), except series A flange (same as MSS SP-44) shall be specified as required to meet with valve or equipment flange. 2.8

Gasket

2.8.1 Use of asbestos gasket is prohibited. 2.8.2 Spiral wound gasket with flexible graphite filler, inner and outer ring shall be used in conjunction with rise face flange up to PN 150 (Class 900). Inner ring material shall be suitable for the specified service fluid. 2.8.3 Graphite should not be used on process with Sulphuric Acid, Nitric Acid, Hypochlorites, Permanganate and Oxygen above 500 oC (930 oF). The used of plain Graphite Gasket is not recommended in Oxygenated Seawater handling system. 2.8.4 High Performance Nitrile Rubber base reinforced sheet, containing Non-respirable Glass Faiber maybe use in utility service PN 20 and 50 (class 150 and 300), where the temperature is below than 100 oC. 2.8.5 Metallic oval ring type joint should be used for PN 260 and PN 420 (class 1500 and 2500) flanges. For hydrogen service PN 150 (class 900) flange should also have ring type joint unless otherwise specified by BP. Soft iron or Carbon Steel ring joint should be cadmium or zinc plated. 2.9 Bolting Material. Particular attention shall be given in bolting design and material selection to prevent relaxation or overstressing of the bolting when: (a)

Different materials for bolting and flanges are used at elevated or low temperatures.

(b)

The flange assembly is subject to cyclic temperature conditions.

(c)

The flange assembly or through bolting is used at temperatures above 260°C (500°F), and below –50°C (–60°F). Alloy steel B7 bolts should be specified as the minimum grade for use on chemical, refinery and offshore services. Threading should be UNC up to and including 25 mm (1 in) diameter, and 8 TPI (8 UN series) for sizes 29 mm (1 1/8 in) and above.

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PIPING MATERIAL SPECIFICATION

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Bolting in sour service shall not be denied atmospheric exposure (e.g. flanges insulated). If insulation is required, alternative bolting, resistant to sour service, shall be used and lower strengths, if applicable, shall be taken into consideration in the flange joint design. (d) Bolting for carbon steel, stainless steel and high-alloy steel flanges and piping components, with temperature ranges from –254°C (–425°F) to 540°C (1 000°F), shall be in accordance with Table 309. (e)

Bolting for austenitic stainless steel flanges and piping components operating above 400°C (750F) shall be: 1. ASTM A193, Gr. B8M Class 2 studs. 2. ASTM A194, Gr. 8A or 8M nuts.

Table 309 - Bolting for flanges Allowable Temperature Range °C (°F)

Insulated Flanges

Uninsulated Flanges

–250 to 540 (–425 to 1 000)

ASTM A320, Gr. B8, Cl. 1 studs ASTM A194, Gr. 8 nuts

N/A

–200 to 40 (–325 to 100)

ASTM A320, Gr. B8 studs ASTM A194, Gr. 8 nuts

N/A

–100to 370 (–150 to 700)

ASTM A320, Gr. L7 studs ASTM A194, Gr. 4 nuts

N/A

–45 to 400 (–50 to 750)

ASTM A193, Gr. B7M studs* ASTM A194, Gr. 2H nuts*

N/A

–40 to 370 (–40 to 700)

ASTM A193, Gr. B7 studs** ASTM A194, Gr. 2H nuts

N/A

–30 to 425 (–20 to 800)

ASTM A193, Gr. B16 studs ASTM A194, Gr. 4 or 7 nuts

ASTM A193, Gr. B7 or B16 studs ASTM A194, Gr. 2H, 4, or 7 nuts

–30 to 480 (–20 to 900)

N/A

ASTM A193, Gr. B16 studs ASTM A194, Gr. 4 or 7 nuts

* May also use ASTM A320, Gr. L7 studs with ASTM A194, Gr. 4 nuts ** If furnished in a quenched and tempered condition, this material may be used at a temperature not lower than –45°C (–50F) temperature, without impact testing. Irrespective of other references of stud and bolts coating requirement in other reference specifications, the following requirement must be followed: 

Supplier shall use Hot dipped spun galvanized alloy steel stud bolts in accordance with ASTM A-193, grade B7M (HDG). The Hot dipped spun galvanized alloy steel nuts for stud bolts shall be in accordance with A-194, grade 2HM (HDG). Stud bolts shall have a full continuous thread and be long enough to extend one thread outside each nut.



The galvanized coating for American threads shall be as per ASTM 153 class-C (1.25 oz/ft² or 381 g/m² minimum average) spun galvanized.

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2.10

PIPING MATERIAL SPECIFICATION

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The galvanized coating for metric threads shall be as per BS EN ISO 1461 per table 3. The thickness shall be 55 micron (396 g/m² ) minimum average spun zinc coating for bolts >20 mm in diameter and 45 micron (325 g/m² ) minimum average spun zinc coating for bolts 6 mm to 20 mm in diameter.

Material protection, painting & corrosion under insulation (CUI) External environmental considerations should be taken into account at all stages. Special attention is drawn to the need to protect against corrosion under insulation. BP may specify protection of austenitic stainless steel piping against chloride attack.

2.11

Exclusions Low melting point materials including brasses, aluminium, and brittle materials including cast, nodular or malleable iron are not acceptable for hydrocarbon, other flammable or toxic duty or for fire mains unless specified otherwise by BP. Brittle materials shall not be used on steam or other gaseous duty. Because of the possibility of failure in the event of fire or shock loading.

2.12

Wall Thickness Calculations

2.12.1 The pipe schedules given on the piping material specification sheets attached hereto are based on the following assumptions: 

Design pressure equal to the flange cold working pressure rating per ASME B16.5, except where specifically noted otherwise. In other words, the flanges shall be the "weak link" in the piping system (not the pipe), unless otherwise noted.



Corrosion allowance as detailed on the piping material specification sheets.



Threading allowance, where applicable, per ASME B1.20.1 and API-RP 14E, and as shown in paragraph 2.4.2 below.



Pipe OD as detailed by the nominal pipe size on the piping material specification sheets.



Mill tolerance of 12.5% on wall thickness of SEAMLESS A-106-B pipe and API-5L Grade B SEAMLESS pipe. The mill tolerance is 10% on wall thickness of API-5L Grade B welded pipe 20 inches and above.

2.12.2 The required pipe wall thickness for pipe sizes, materials, design pressures, corrosion allowance, other than those detailed on the piping material specification sheets, shall be determined by the following formula, and in no case should be less than 0.375" (9,52 mm). Note that pipe wall thickness less than 0.375" (9,52 mm) is allowed, if it is in accordance with the attached Material Specification Sheets.

T  tm

1 MT

tm 

where

PD c 2( SE  PY ) Where:

  1 PD T   c  2( SE  PY )  MT

T = Pipe wall thickness (measured/ minimum per purchase spec.)

tm

=

minimum required wall thickness (inches).

P

=

internal design pressure (psig).

D

=

outside diameter of pipe (inches).

S

=

allowable stresses for pipe material (psi), per tables in ASME B31.3 (Appendix A)

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PIPING MATERIAL SPECIFICATION

E

=

longitudinal weld joint factor, per tables in ASME B31.3 (Appendix A - normally 1.0 for SEAMLESS pipe).

Y

=

temperature factor, per Table 304.1.1 in ASME B31.3 (Normally 0.4).

c

=

the sum of mechanical allowances (groove depth and threading) plus allowances for corrosion and erosion (inches).

MT

=

factor to account for mill tolerance on pipe wall thickness. 0.875 for SEAMLESS A-106 Gr. B pipe and SEAMLESS API-5L Gr. B pipe. 0.90 for API-5L Gr. B welded 20 inch NPS and above.

Notes: (1)

This formula should only be used for t less than D/6 and for P/SE less than or equal to 0.385.

(2)

This formula is derived from the basic formula for internal pressure design thickness from ASME B31.3 (ASME B31.4 and B31.8 have different formulae). A minimum corrosion allowance of 0.0625" (1/16") is recommended for all carbon steel piping. A higher corrosion allowance would be appropriate for known corrosive or erosive services.

(3)

Threading allowances are as follows (from ASME B1.20.1, ASME B31.3, Sections 304.1.1 and 314): DN 15 – 20 (½" - ¾" NPS)

2.13

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0.0571" (1.45 mm) thread allowance

Inspection and Testing

2.13.1 INSPECTION 2.13.2 All fabrication shall be subject to inspection. CONTRACTOR shall submit for COMPANY approval, a QA/QC plan to inspect piping systems. 2.13.3 All welds shall be visually inspected. No cracks, undercut, slag inclusions, other defects, or evidence of poor workmanship shall be permitted. Liquid penetrant inspection per ASME Specification SE-165 or ASTM E-165 may be used in addition to visual inspection in critical areas. 2.13.4 Radiography shall be required as per individual piping specifications. N.B.: For process hydrocarbons 100% RTof all welds is required. 2.13.5 Special care shall be taken in the inspection of branch welds and reinforcing pad welds. For flange ratings, ASME 900# and higher, all welds shall merge smoothly with the surface of the pipe with no notches or undercut permitted. Sharp corners of reinforcing pads shall be ground off. 2.13.6 Testing procedures, schedules and Hydrotest - Pneumatic Test Mechanical Flow Diagrams shall be submitted for approval during the design phase. These procedures and documents shall be specifically related to each project. 2.13.7 All material shall be suitable for the hydrostatic test temperatures. Special consideration shall be given to the possibility of brittle fracture. 2.13.8 Packing shall be replaced in equipment such as valves when leaks cannot be stopped by normal tightening of the packing glands.

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PIPING MATERIAL SPECIFICATION

Doc. Title : 3.0

Material and Specification

3.1

Copper and Copper Alloys

Page 12 of 44

Copper pipe shall be solid drawn to ASTM B42 with maximum bismuth content of 0.003%, normally in the hard condition. Copper nickel alloy pipe shall be SEAMLESS solid drawn to ASTM B466 up to DN 400 (NPS 16) and seam welded to ASTM B467 for larger sizes. 3.2 Carbon and Carbon Manganese Steel Fittings in certain materials (e.g. cupro-nickel) are not normally covered by international standards. These should only be used where there is evidence of proof testing acceptable to BP. EEMUA Publications No. 144, 145 and 146 provide guidance for Cu - Ni piping components for offshore applications. The chemical composition, by check analysis, of steels to be welded shall be restricted as follows: a. Carbon

0.23% max. (pipe) 0.25% max. (forgings and castings)

Carbon equivalent (C.E.) 0.45% max. where C.E. = C + + + Note: If necessary to achieve minimum specified strengths, the maximum manganese content may be a maximum of 1.60% provided the maximum permitted C.E. is not exceeded. Forged components shall be normalised or normalised and tempered. 3.3 Chromium-Molybdenum Steel a. Carbon content: Steels with less than 2% Cr. (nominal): carbon content 0.17% max. Steels with more than 2% Cr. (nominal): carbon content 0.15% max. b. Residual elements: Copper Nickel Tungsten Tin Phosphorous

0.30% max. 0.40% max. 0.10% max. 0.015% max. 0.015% max.

c. Forged components shall be normalised or normalised and tempered. 3.4 Branch Connections Branch connections shall be made in accordance with the branch connection tables as shown on the Piping Material Specification Datasheets.

Table 3.4.A NOMINAL RUN SIZE (In)

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OL OL OL OL W W W W W W RT RT RT RT RT T

OL OL OL OL W W W W W RT RT RT RT RT T

OL OL OL OL W W W W W RT RT RT RT T

OL OL OL OL W W W W RT RT RT RT T

OL OL OL OL W W W W RT RT RT T

OL OL OL OL W W W RT RT RT T

OL OL OL OL W W W RT RT T

OL OL OL OL W W RT RT T

Page 14 of 44

OL OL OL OL W RT RT T

OL OL OL OL W RT T

OL OL OL OL RT T

OL OL OL RT T

RT RT RT T

RT RT T

RT T

T

T RT W OL

: Tee : Reducing Tee : Weldolet (Thread Olet for Galv line) : Sockolet (Thread Olet for Galv line)

Note 1. For a header and branch of different schedule, the respective header and branch weight designations shall be indicated accordingly. 2. Exceptions to this chart are listed in the individual piping specifications.

Table 3.4.B NOMINAL RUN SIZE (Inch)

B R A

24

20

18

16

14

12

10

8

6

4

3

2

1½

1

¾

½

½

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

RT

RT

RT

T

¾

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

RT

RT

T

SB RT F

RT

T

1

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

1½

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

SB

22

S

S

S

S

S

S

S

S

RT/ S

RT/ S

RT/ S

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

T

T

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

N

3

S

S

S

S

S

S

S

RT/ S

RT/ S

RT/ S

C

4

X

X

X

X

X

RT

RT

RT

RT

T

H

6

X

X

X

RT

RT

RT

RT

RT

T

8

RT

X

RT

RT

RT

RT

RT

T

S

10

RT

RT

RT

RT

RT

RT

T

T

I

12

RT

RT

RT

RT

RT

Z

14

RT

RT

RT

RT

T

E

16

RT

RT

RT

T

18

RT

RT

T

20

RT

T

24

T

Page 15 of 44

T

T=

Tee

RT =

Reducing tee

SB =

Saddle w/90-10 Cu-Ni bushed outlet (1½ & Smaller) Bondstrand Saddle

X=

Tee w/nipple & reducer

S=

Bondstrand Saddle (2” and Larger)

RTF =

Reducing Tee with 1-1/2” Flange

Table 3.4.C NOMINAL RUN SIZE (Inch) 24

20

18

16

14

12

10

8

6

4

3

2

1½

1

¾

½

¾

OL

OL

OL

OL

OL

OL

OL

OL

OL

OL

OL

OL

Y

Y

T

T

1

OL

OL

OL

OL

OL

OL

OL

OL

OL

OL

OL

RT

Y

T

B

1½

OL

OL

OL

OL

OL

OL

OL

OL

OL

OL

RT

RT

T

R

2

W

W

W

W

W

W

W

W

W

RT

RT

T

A

3

W

W

W

W

W

W

W

RT

RT

RT

T

N

4

W

W

W

W

W

W

RT

RT

RT

T

C

6

W

W

W

W

W

RT

RT

RT

T

H

8

W

W

W

W

RT

RT

RT

T

10

W

W

W

RT

RT

RT

T

S

12

W

W

RT

RT

RT

T

I

14

W

RT

RT

RT

T

Z

16

RT

RT

RT

T

E

18

RT

RT

T

20

RT

T

24

T

T= RT =

Design Code

Rev. C1

Weldolet

Y=

Reducing Tee with Insert Sockolet/Threadolet

Material: Carbon Steel

Service

ASME B31.3

100 % All weld

Hydrotest

450 psig

Rating

Class

0.1"

RF ANSI 150

A

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

½

PROJECT NO.

Corr. Allowance

PROCESS HYDRO CARBON, PRESSURE DRAIN

Radiography

Size

Reducing tee

W=

OL =

PIPE SPEC “A” ANSI 150 PROCESS

Tee

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

-20 to 100

200

300

400

500

600

285

260

230

200

170

140

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24-36

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction

Page 16 of 44

Socket Weld

Butt Welded

Sch 80

Std. Wt.

sch Pipe

ASTM A106 GR.B SEAMLESS

Swage

(Note 2)

API-5L Gr B, WELD

A234 WPB

Nipple (Note 2) ASTM A106 GR.B SW Fittings (Note 2) SW 3000 Lbs A105 Threaded Fitting (Note 1) Refer to (ASME B16.11)

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

SEAMLESS A-234 WPB

(Notes 3, 4)

150# RF SW A-105

150# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2009 Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Threaded joints not allowable for Hydrocarbon and Chemical service, Corrosive fluid and Steam service 2) Schedule to match with pipe sch 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) MDMT limit as per ASME B31.3 Table 323.2.2A

Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “B” ANSI 300 PROCESS Design Code ASME B31.3

Rev. C1

Material: Carbon Steel

Service

100 % All weld

Hydrotest

1125 psig

0.1"

½

Class

RF ANSI 300

B

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

Size

Rating

Corr. Allowance

PROCESS HYDRO CARBON

Radiography

PROJECT NO.

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

-20 to 100

200

300

400

500

600

740

675

655

635

600

550

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24-36

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction

Socket Weld

sch

Butt Welded

Sch 80

Pipe

(Note 6)

Swage

(Note 2)

Nipple SW Fittings

(Note 2) (Note 2)

Page 17 of 44

Std. Wt. ASTM A106 GR.B SEAMLESS

30 API-5LGr B, WELD

A234 WPB ASTM A106 GR.B SW 3000 Lbs A105

Threaded Fitting (Note 1) Refer to (ASME B16.11)

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

SEAMLESS A-234 WPB

(Notes 3, 4)

300# RF SW A-105

300# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2009 Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat)

Notes: 1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service 2) Schedule to match with pipe sch 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) MDMT limit as per ASME B31.3 Table 323.2.2A 6) Pipe 24” To 36” API 5L Gr.B SAW

SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “D” ANSI 600 PROCESS Design Code ASME B31.3

Rev. C1

Material: Carbon Steel

Service

0.1"

PROCESS HYDRO CARBON

Radiography

100 % All weld

Hydrotest

2225 psig

½

Class

RF ANSI 600

D

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

Size

PROJECT NO.

Rating

Corr. Allowance

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

-20 to 100

200

300

1480

1350

1315

4

6

8

10

12

400 1270

14

Doc. No: Rev. Date

16

500 1200

18

20

24-36

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction

Socket Weld

Page 18 of 44

Butt Welded

sch

Sch 80

Pipe

ASTM A106 GR.B SEAMLESS

Swage

(Note 2)

Nipple SW Fittings

(Note 2) (Note 2)

API-5LGr.B, WELD

A234 WPB ASTM A106 GR.B SW 3000 Lbs A105

Threaded Fitting (Note 1) Refer to (ASME B16.11)

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

SEAMLESS A-234 WPB

(Notes 3, 4)

600# RF SW A-105

600 # RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2009 Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat)

Notes: 1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service 2) Schedule to match with pipe sch 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) MDMT limit as per ASME B31.3 Table 323.2.2A

SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat), Swage

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “E” ANSI 900 PROCESS

Rev. C1

Design Code

Material: Carbon Steel

Service

ASME B31.3

100 % All weld

Hydrotest

3350 psig

0.1"

Joint Construction sch

½

Class

E

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

Size

Rating RF ANSI 900

Corr. Allowance

PROCESS HYDRO CARBON

Radiography

PROJECT NO.

¾

1

Socket Weld Sch 160

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

-20 to 100

200

300

400

500

2250

2025

1970

1900

1795

4

6

8

10

12

14

16

18

20

24-36

Butt Welded 80 (XS)

120

100 Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Pipe

Page 19 of 44

ASTM A106 GR.B SEAMLESS

Nipple SW Fittings

(Note 2) (Note 2)

ASTM A106 GR.B SW 3000 Lbs A105

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

API-5LGr.B WELD

SEAMLESS A-234 WPB

(Notes 3, 4)

1500# RF SW A-105

900# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick, Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 or approval equal.

Notes: 1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service 2) Schedule to match with pipe sch unless for ½ to 11/2” Swage use sch XXS 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) MDMT limit as per ASME B31.3 Table 323.2.2A

Nipple A 106 Gr.B PE,

(Note 2)

SW Fittings (Refer to ASME B16.11) Cap, Coupling, Elbow, Tee, Olet, Reducer, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “F” ANSI 1500 PROCESS Design Code

Rev. C1

Material: Carbon Steel

Service

ASME B31.3

100 % All weld

Hydrotest

5575 psig

0.1"

Joint Construction

½

Class

RTJ 1500 #

F

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

Size

Rating

Corr. Allowance

PROCESS HYDRO CARBON

Radiography

PROJECT NO.

¾

1

Socket Weld

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

-20 to 100

200

300

400

500

3705

3375

3280

3170

2995

4

6

8

10

12

14

16

18

20

24-36

Butt Welded Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : sch

Page 20 of 44

Sch 160

Pipe

ASTM A106 GR.B SEAMLESS

Swage Nipple SW Fittings

A234 WPB

(Note 2) (Note 2) (Note 2, 6)

ASTM A106 GR.B SW 3000 Lbs A105

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

API-5L Gr.B, WELD

SEAMLESS A-234 WPB

(Notes 3, 4)

1500# RF SW A-105

1500# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

Metallic Oval Ring joints R type Low Carbon Steel Cadmium plated. John-Manlle 950 or equal. Thrd. Fitting: (Instrument Notes: connection only) 1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service Cap, Coupling, Elbow, Tee, Olet, 2) Schedule to match with pipe sch Hex Plug Union (GJ Integral Seat) 3) For piping 2” and larger, use 2" RTJ WN flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. SW Fittings 5) MDMT limit as per ASME B31.3 Table 323.2.2A Cap, Coupling, Elbow, Tee, Olet, 6) Line vents and drains shall use valves socket weld one end thrd one end complete with 6000# hex plug. Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “H” 150 WOG Utility

Rev. C1

Design Code

Material: PVC

Service

ASTM D 1785 (PIPE) ASTM D 2467 (FITTING) Radiography

None

Hydrotest

150 psig

Rating

Class

FF ANSI 150

H

Corr. Allowance

POTABLE WATER, CLORINATE SEAWATER

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

110 125

Allow Press (psig) Size

PROJECT NO.

½

¾

1

Joint Construction BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

4

6

8

10

12

14

16

18

20

24-36

Socket type

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : sch

Sch 80

Pipe

ASTM 1785 P 1120 (P TYPE-1 GRADE-1

Taper Socket Fitting

P TYPE-1 ASTM D 2467

Screwed Fitting (Note 1)

P TYPE-1 ASTM D 2467 NPT-F

Flanges

150# FF Socket type

V

Ball

A

Check

Page 21 of 44

Refer to Data Sheet REHAB-MM-X-PDS2001 Refer to Data Sheet REHAB-MM-X-PDS2010 (Up to 2”) & REHAB-MM-X-PDS-2005

Miscellaneous Gasket

1/8" thick soft neoprene rubber, Flat 1/8" thick soft neoprene rubber, Flat faced type, Garlock 8312 or approved equal faced type

Bolt & Nut

ASTM A193 Gr B7 Nuts, ASTM A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

SEALER

Socket Screwed Welded

Clean thoroughly with P primer before applying P Cement, Celanese heavy duty industrial grade or equal. Teflon Tape ALL joints 3" and larger shall be back-welded after cementing in place using a heat gun and PVC rod.

Notes:

Socket Type Fitting:

1) Fittings with screwed end may be furnished to mate with the connections of Vendor Furnished equipment or instrumentation. 2) A heat gun and suitable quantity of PVC rod shall be supplied on site and shall be used for for welded welded joins and/or the repair of leaks detected during testing. Used

Cap, Coupling, Elbow, Tee, Union, Plug, Reducer

3) Long exposed runs of PVC piping shall be run in structural channel of sufficient size and banded every 6’-0” to channel using SS-316 banding material. 4) 2" PVC pipe and smaller shall be supported at a maximum distance of 6'-0" between supports. the use of angle pick-ups shall be permitted. 5) 3" PVC end Larger shall be supported at a maximum distance of 9'-0" between Supports. The use of angle pick-ups shall be permitted 6) The mechanical contractor shall be responsible to see that minimum stresses are imposed on the PVC pipe due to testing, operating conditions, thermal expansion, mechanical equipment connection, and platform and equipment vibration.

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Branch Connection: Refer to Table 3.4 B With exception : All size Reducing Tee use Socket taper without Saddle & Bushed Outlet.

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

PIPE SPEC “K” ANSI 150 UTILITY Design Code

20 % All weld

Hydrotest

450 psig

Size

½

Joint Construction sch

Nipple (Note 1, 2) Threaded Fitting (Note 1) Refer to (ASME B16.11)

0.1"

Temp (F)

100

Allow Press (psig)

285

¾

1

1½

2

3

4

Class

RF ANSI 150

K

ASME B16.5

6

8

10

12

14

Thrd / Coupled (T & C)

Butt Welded

Sch 80

Sch 40

16

ASTM A106 GR.B SEAMLESS

18

20

24-36

API-5LGr.B, WELD

A234 WPB ASTM A106 GR.B Thrd 3000 Lbs A105 (Galv).

(Note 2)

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

Rating

PRESSURE DESIGN CONDITION

(Note 1) (Note 1, 2)

PROJECT NO.

Corr. Allowance

POTABLE WATER (Outside Quarter)

Radiography

Swage

Material: Carbon Steel (Galv)

Service

ASME B31.3

Pipe

Rev. C1

Page 22 of 44

SEAMLESS A-234 WPB

(Notes 3, 4) 150# RF Thrd A-105 (Galv)

150# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Hot dip Spun Galvanized for ½” to 2” 2) Schedule match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 and 1” to 1 ½” sch XS for Thrd Swage 3) Raise Face finish flanges 120 to 140 RMS

Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet,

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : PIPE SPEC “L” ANSI 150 UTILITY Design Code

Rev. C1

Material: Carbon Steel (Galv)

Service

ASME B31.3

20 % All weld

Hydrotest

450 psig

Size

½

Joint Construction

PROJECT NO.

Rating

Class

RF ANSI 150

L

Corr. Allowance

0.1"

Utility, Salt Water & Firewater

Radiography

Page 23 of 44

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

100

Allow Press (psig)

285

¾

1

1½

2

3

4

6

8

Thrd / Coupled (T & C)

sch

10

12

14

16

(Note 1)

Swage

(Note 1, 2)

Nipple SW Fittings

(Note 1, 2) (Note 2)

ASTM A106 GR.B

Threaded Fitting (Note 1) Refer to (ASME B16.11)

(Note 2)

(Note 2) Refer (ASME B16.9) & (MSS SP-97) (Notes 3, 4)

API-5LGr.B, WELD.

Thrd 3000 Lbs A105 (Galv)

BW Fitting

Flanges V Ball

24-36

Sch 60

ASTM A106 GR.B SEAMLESS A234 WPB

20

Butt Welded

Sch 80

Pipe

18

SEAMLESS A-234 WPB 150# RF Thrd A-105 (Galv)

150# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Hot dip Spun Galvanized for ½” t0 2” 2) Schedule to match with pipe sch except for ½ to 3/4” Thrd Nipple use sch 160 and 1” to 1 ½” sch 80 for Thrd Swage size ½” to 2” use sch XS 3) Raise Face finish flanges 120 to 140 RMS.

Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

PIPE SPEC “M” ANSI 300 UTILITY Design Code

Rev. C1

Material: Carbon Steel (Galv)

Service

ASME B31.3

20 % All weld

Hydrotest

1125 psig

Size

½

Joint Construction

PROJECT NO.

Rating

Class

RF ANSI 300

M

Corr. Allowance

0.1"

Fire Water, Utility & Salt Water

Radiography

Page 24 of 44

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

100

Allow Press (psig)

740

¾

1

1½

2

3

4

6

8

Thrd / Coupled (T & C)

10

12

14

16

Sch 80 (Note 1)

Swage

(Note 1, 2)

Nipple SW Fittings

(Note 1, 2) (Note 2)

Threaded Fitting (Note 1) Refer to (ASME B16.11)

API-5L Gr .B, WELD.

A234 WPB ASTM A106 GR.B Thrd 3000 Lbs A105 (Galv)

(Note 2)

(Note 2) Refer (ASME B16.9) & (MSS SP-97) (Notes 3, 4)

24-36

Sch 60

ASTM A106 GR.B SEAMLESS

BW Fitting

Flanges V Ball

20

Butt Welded

sch Pipe

18

SEAMLESS A-234 WPB 300# RF Thrd A-105 (Galv)

300# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Hot dip Spun Galvanized for ½” t0 2” 2) Schedule to match with pipe sch for Nipple size ½ to ¾” use sch 160 , 1” to 2” use sch XS and sch XS for Swage 3) Raise Face finish flanges 120 to 140 RMS.

Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : PIPE SPEC “N” ANSI 150 UTILITY Design Code

Rev. C1

Material: Carbon Steel (Galv)

Service

ASME B31.3

0.1"

INSTRUMENT AIR, UTILITY AIR

20 % All weld

Pneumatic test

100 psig

Temp (F)

100

Hydrotest

450 psig

Allow Press (psig)

285

½

PROJECT NO.

Rating

Class

RF ANSI 150

N

Corr. Allowance

Radiography

Size

Page 25 of 44

ASME B16.5

PRESSURE DESIGN CONDITION

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24-36

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction sch Pipe

Thrd / Coupled (T & C)

Butt Welded

Sch 80

Sch 40

(Note 1)

ASTM A106 GR.B SEAMLESS

Swage

(Note 1, 2)

A234 WPB

Nipple SW Fittings

(Note 1, 2) (Note 2)

ASTM A106 GR.B

Threaded Fitting (Note 1) Refer to (ASME B16.11)

(Note 2)

(Note 2) Refer (ASME B16.9) & (MSS SP-97) (Notes 3, 4)

API-5L-Gr.B, WELD.

Thrd 3000 Lbs A105 (Galv)

BW Fitting

Flanges V Ball

Page 26 of 44

SEAMLESS A-234 WPB 150# RF Thrd A-105 (Galv)

150# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Hot dip Spun Galvanized for ½” t0 2” 2) Schedule to match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 and 1” to 1 ½” sch XS for Thrd Swage 3) Raise Face finish flanges 120 to 140 RMS.

Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

PIPE SPEC “P” ANSI 150 Utility

Rev. C1

Design Code

Material: Cu-Ni

Service

EEMUA 144, 145, 146

Radiography

None

Hydrotest

None

POTABLE WATER, UTILITY SALT WATER (Inside Ling Quarter)

Rating

Class

NONE

P

PRESSURE DESIGN CONDITION Temp (F)

½

Joint Construction

PROJECT NO.

Corr. Allowance

200 100

Allow Press (psig) Size

Page 27 of 44

¾

1

1½

2

3

4

6

8

10

12

14

16

18

20

24-36

SW / Thrd

sch Pipe / Tubing SW Fitting

(Note 1)

ASTM B 466 Annealed, SMLS SW 90-10 Cu-Ni

Screwed Fitting

Flanges V

Ball

A

Check

L

Gate

V

Globe

S

Plug

FF WN Flange EMUA 145 90-10 Cu-Ni UNS 7060X Refer to Data Sheet REHABMM-X-PDS-2001 Refer to Data Sheet REHABMM-X-PDS-2010 (Up to 2”) Refer to Data Sheet REHABMM-X-PDS-2010 (Up to 2”) Refer to Data Sheet REHABMM-X-PDS-2010 (Up to 2”)

Miscellaneous Gasket

1/8" thick soft neoprene rubber, Flat 1/8" thick soft neoprene rubber, Flat faced type, Garlock 8312 or approved equal faced type

Bolt & Nut

ASTM A193 Gr B7 Nuts, ASTM A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Notes:

1) Use insulating union for connecting Copper to ferrous material

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Branch Connection: Refer to Table 3.4.C

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

PIPE SPEC “Q” ANSI 150 UTILITY

Rev. C1

Design Code

Material: Carbon Steel (Galv)

Service

ASME B31.3

0.1"

Radiography

20 % All weld

Hydro test

450 psig

Temp (F)

100

Pneumatic test

100 psig

Allow Press (psig)

285

½

Joint Construction Sch

PROJECT NO.

Rating

Class

RF ANSI 150

Q

Corr. Allowance

INSTRUMENT GAS, UTILITY GAS

Size

Page 28 of 44

ASME B16.5

PRESSURE DESIGN CONDITION

¾

1

1½

2

3

4

6

8

10

12

14

16

18

20

24-36

Thrd / Coupled (T & C) Sch 80

Pipe

(Note 1)

ASTM A106 GR.B SMLS

Swage

(Note 1, 2)

A234 WPB

Nipple SW Fittings

(Note 1, 2)

ASTM A106 GR.B

Threaded Fitting (Note 1) Refer to (ASME B16.11)

Thrd 3000 Lbs A105 (Galv)

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges

(Notes 3, 4)

V

Ball

A

Check

L

Gate

150# RF Thrd A-105 (Galv) Refer to Data Sheet REHABMM-X-PDS-2001 Refer to Data Sheet REHABMM-X-PDS-2010 (Up to 2”) Refer to Data Sheet REHABMM-X-PDS-2010 (Up to 2”)

V

Globe

Refer to Data Sheet REHABMM-X-PDS-2010 (Up to 2”)

E

Butterfly

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Hot dip Spun Galvanized for ½” to 2” 2) Schedule to match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 and 1” to 2” sch XS for Thrd Swage

Thrd. Fitting: (Instrument connection only) Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : PIPE SPEC “R ” ANSI 600 PROCESS

Rev. C1

Design Code

Material: Carbon Steel

Service

ASME B31.3

100 % All weld

Hydrotest

2225 psig

½

Joint Construction sch

Temp (F)

¾

1

1½

Socket Weld XXS

Pipe

Rating

Class

NONE

RF ANSI 600

R

ASME B16.5

PRESSURE DESIGN CONDITION -20 to 100

200

300

400

500

1480

1350

1315

1270

1200

Allow Press (psig) Size

PROJECT NO.

Corr. Allowance

PROCESS HYDRO CARBON (Well Head Piping)

Radiography

Page 29 of 44

2

3

4

6

Butt Welded Sch 80

ASTM A106 GR.B SEAMLESS

Swage

(Note 2)

Nipple SW Fittings

(Note 2) (Note 2)

A234 WPB ASTM A106 GR.B SW 6000 Lbs A105

Threaded Fitting (Note 1) Refer to (ASME B16.11)

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

(Notes 3, 4)

SEAMLESS A-234 WPB 600# RF SW A-105

600# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service 2) Schedule to match with pipe sch. 3) Raise Face finish flanges 120 to 140 RMS or MSS SP44 4) MDMT limit as per ASME B31.3 Table 323.2.2A

Thrd. Fitting: (Instrument connection only) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : PIPE SPEC “S” UTILITY

Rev. C1

Design Code ASME B31.3

Material: ASTM A269 F316

Service

PROJECT NO.

Rating

Class

No Flange

S

Corr. Allowance

None

CHEMICAL INJECTION, SAMPLE LINE

Radiography

PRESSURE DESIGN CONDITION

Hydrotest

Temp (F)

100

Allow Press (psig)

2240

1/8

1/4

5/16

sch

0.028

0.035

0.035

Pipe / Tubing (Note-1)

Annealed SMLS ASTM A269 F316

Size

Page 30 of 44

Joint Construction

3/8

1/2

5/8

3/4

0.083

0.083

FLARELESS TYPE 0.049

0.065

Swage Nipple Fittings

Flareless type SS 316 Swagelok or equal

Threaded Fitting BW Fitting Flanges V Ball

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

V

Globe

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2008

Miscellaneous Bolt & Nut Gaskets Notes:

Branch Connection:

1) Hardness Rb 80 or less Tubing to be free scratches and suitable for banding

Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : PIPE SPEC “T” ANSI 150 PROCESS

Rev. C1

Material: Stainless Steel SS 316

Design Code

Service

Corr. Allowance

ASME B31.3

CHEMICHAL INJECT. SUCTION PIPING,BRINE WATER (CONCENTRATED) HELICOPTER JET FUEL

None

Radiography

20 % All weld

Pneumatic test

100 psig

Size

½

Page 31 of 44 PROJECT NO.

Rating

Class

RF ANSI 150

T

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

100

Allow Press (psig)

285

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24-36

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction

Socket Weld

Butt Welded

Sch 80

Sch 40

sch Pipe

ASTM A312 F316 SEAMLESS

Swage

(Note 1,2)

ASTM A182 F316

Nipple SW Fittings

(Note 1,2) (Note 2)

ASTM A312 F316

ASTM A312 F316 WELD

SW 3000 Lbs A182 F316

BW Fitting

(Note 2) Refer (ASME B16.9) & (ASME B16.28)

Flanges V Ball

(Notes 3)

Page 32 of 44

ASTM A182 F316 150# RF SW SS-F316

150# RF WN A182 F316

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Miscellaneous Bolt & Nut Gaskets

ASTM A193 B8M CL.2 / A194 8M Heavy Hex (API 601)

0.175” Thick , Spiral Wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20

Notes: 1) Threaded joints allowable for Instrument Connection only 2) Schedule to match with pipe sch for Swage use sch XS 3) Raise Face finish flanges 120 to 140 RMS 4) MDMT limit as per ASME B31.3 Table 323.2.2A

Thrd. Fitting: (Instrument connection only) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat) General Note

Bleed ring shall be 316 SS RF Ring Drilled & Tapped for ¾” NPT Branch Connection: Refer to Table 3.4.A

PIPE SPEC “U” ANSI 150 UTILITY

Rev. C1

Material: Carbon Steel

PROJECT NO.

Design Code

Service

Corr. Allowance

ASME B31.3

OPEN DRAIN, CLOSE HYDROCARBON DRAIN (Down stream of last block Valve when allowed by PFD)

0.1"

Radiography

Not Required

Hydrotest

450 psig

Size

½

Rating

Class

RF ANSI 150

U

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

100

Allow Press (psig)

285

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24-36

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction sch

Socket Weld

Butt Welded

Sch 80

Std. Wt.

Pipe

Page 33 of 44

ASTM A106 GR.B SEAMLESS

Swage

(Note 2)

Nipple SW Fittings

(Note 2) (Note 2)

A234 WPB ASTM A106 GR.B SW 3000 Lbs A105

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

(Notes 3, 4)

API-5L-Gr.B, SAW.

SEAMLESS A-234 WPB 150# RF Thrd A 105

150# RF WN A-105

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

E

Butterfly

S

Plug

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 Thrd. Fitting: (Instrument connection only)

Notes: 1) Threaded joints not allowable for Hydrocarbon and Chemical Service, Corrosive fluid and Steam Service 2) Schedule to match with pipe sch for ½ to ¾ Thrd Nipple use sch 160 & sch XS for Thrd Swage 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) MDMT limit as per ASME B31.3 Table 323.2.2A

Cap, Coupling, Elbow, Tee, Olet, Hex Plug Union (GJ Integral Seat) SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “V” ANSI 150 UTILITY

Rev. C1

Material: FRP

Design Code

Service

ASME B31.3

COOLING WATER, UTILITY WATER, FIREWATER, DRAIN

Radiography

None

Hydrotest

225 psig

PROJECT NO.

Rating

Class

RF ANSI 150

V

Corr. Allowance

None

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

200

200

Allow Press (psig)

150

225

Size Joint Construction BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

2

3

4

6

8

10

12

14

16

18

20

24-36

Epoxy type adhesive bonded Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : sch

Page 34 of 44

Dimension, Length and Wall Thickness shall follow API 15LR

Pipe

(Notes 1)

Glass Filament reinforced thermosetting Epoxy resin Polymers with glass Fiber Reinforced to ASTM D2996 or ASTM D2310

Fitting

(Notes 1)

Glass Filament reinforced thermosetting Epoxy resin Polymers with glass Fiber Reinforced to ASTM D1599

(Notes 2, 3, 4)

Glass Filament reinforced thermosetting Epoxy resin Polymers with glass Fiber Reinforced to ASTM D2996 or ASTM D2310

Flanges

V

Ball

A

Check

L

Gate

V

Globe

E

Butterfly

S

Plug

Refer to Data Sheet REHAB-MM-X-PDS-2009

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

1/8” thick flat ring butyl rubber

Notes: 1) Joining method for fitting to pipe and fitting to fitting shall be by elastomeric “O” ring nylon key lock. Bell and Spigot, epoxy-type adhesive bonded fittings may also be utilized. 2) Flange shall be drilled to ASME B16.5 Class 150 lb pattern and shall be flat face with raised sealing ring for flat face gasket .with Elastomeric “O” Ring nylon key lock. 3) Filament Reinforce plastic lap Flange with steel backing rings may be utilized for connecting FRP system to RF Steel Flange system if required 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) Up to 11/2” size refer to piping class W

PIPE SPEC “W” ANSI 150

Rev. C1

Design Code

Material: 90-10 Copper Nickel

Service

Radiography

100 % All weld

Hydrotest

None

Joint Construction

½

PROJECT NO.

Rating

Class

RF ANSI 150

W

Corr. Allowance

None

FIRE WATER, UTILITY WATER

Size

Handling, fabrication & installation to be carry out strictly in accordance With manufacture’s recommendation FRP Piping shall be protected from Ultraolet degradation and shall Be coating / protection Flange shall be capable of with standing bolt load imposed by installation of wafer type valve between flange with out detrimental distortion

Branch Connection: Refer to Table 3.4.B

ASME B31.3

Elbow, Tees, Lateral, Reducer, Nipples, Couplings, Cap and adaptors shall be proprietary item.

ASME B16.5

PRESSURE DESIGN CONDITION

¾

Temp (F)

200

Allow Press (psig)

200

1

Threaded

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

4

6

8

10

12

Butt weld

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : sch

(MM)

1.5

1.5

1.5

1.5

1.5

2.0

2.5

2.5

3.5

4.0

Page 35 of 44

5.0

90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872

Pipe

(Note-1,4) 90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872

Fittings Flanges

(Note-2)

V

Ball

A

Check

L

Gate

V

Globe

E

Butterfly

S

Plug

90-10 Forge Fe Cu-Ni Refer to Data Sheet REHAB-MM-X-PDS-2001 Refer to Data Sheet REHAB-MM-X-PDS-2010 & REHAB-MM-X-PDS-2005

Refer to Data Sheet REHAB-MM-X-PDS-2010 & REHAB-MM-X-PDS-2004

Miscellaneous Bolt & Nut Gaskets

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal (Note-3)

High performance Nitrile Rubber based reinforced sheet containing non-respirable glass fibres.

Notes: 1. Elbow 1,5 x Diameter one piece forging dimension to DIN 2602 2. Carbon Steel outer surface normalize to ASTM A105 Galv. And painted with Poliamide epoxy Paint Composite weld neck with CuNi inner Flange & CS outer flange, Inner flange dimension to DIN 86037 Composite Slip On with Cu Ni inner Flange & CS outer flange, Inner flange dimension to BS 4504 part 2 And Table 16/23 of DIN 86036, Slip On Forged 90-10 Fe Cu Ni Blind CS with Fe-Cu Ni disk, Spectacle, Ring / Blind spade flange CS Clading with 90:10 Fe-CuNi 3. Insulating gasket c/w bolt sleeves between. 90-10 Fe CuNi piping and Steel Piping System, Gasket to be Maloney or equal 4. Reducer concentric SEAMLESS one piece forging dimension to ASME B16.9, BS-1640 table 8. thickness to match tube.

INTEGRALLY REINFORCED FITTING

-

12 X 1 12 X 2 12 X 1 12 X 3 12 X 4 12 X 6

TE and SW TE and SW Butt Welding type Butt Welding type Butt Welding type Butt Welding type

(Weldolet) (Weldolet) (Weldolet) (Weldolet)

REDUCED AVAILABLE

PIPE SPEC “FW” ANSI 150

Rev. C1

Design Code

MAIN

REDUCED

MAIN

12 10 8

10 , 8 , 6 8 ,6,4 6 ,4,3

6 4 3

Material: Cu-Ni & FRP

Service

None

FIRE WATER SERVICE

REDUCED

4,3,2 3,2 2

PROJECT NO.

Rating

Class

FF ANSI 150

FW

Corr. Allowance

Radiography Hydrotest

W : Welded Saddle

2 4 2 3 4 8

Branch Connection: Refer to Table 3.4.C

ASME B31.3 / EMUA 144, 145, 146

Tee refer to table bellow; 12 10 8 6 4 3 2 2 S S S S S S S 3 S S S S S S 4 S S S S S 6 S S S S 8 WS S S S : SEAMLESS 10 WS S WS : Welded Saddle 12 W or SEAMLESS

PRESSURE DESIGN CONDITION 225 psig

Size Joint Construction

½

¾

Temp (F)

100

Allow Press (psig)

150

1

Screwed

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

4

6

8

10

12

14

16

18

20

24-36

adhesive, straight taper Butt and wrap or semi thread taper

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

1.5

Sch

(MM)

Pipe Fittings

(Note 1) (Note 2)

Fireproofing

(Note 3)

Flanges

EMUA 144 90-10 Cu Ni ASTM B 466 Annealed 90-10 Fe Cu-Ni CN 102 DIN 17664 Alloy 2.0872

Page 36 of 44

All piping shall have a minimum wall thickness of 5mm For all unprotected pipe and at least 3 mm wall thickness for pipe with external fire protection Glass filament wound / reinforced thermosetting epoxy or epoxy Vinyl ester resin pipe accordance with ASTM D3567. Glass filament wound/reinforced thermosetting epoxy or hand lay-up epoxy Vinyl ester resin couplings Epoxy intumescent-type coating or an approved alternate fireproof coating shall be utilised on all dry FRP piping and all joint areas on wet FRP piping (except within quarters ling areas or on the butt and wrap joints

(Notes 2, 4)

Fixed type, glass filament wound/reinforced or land lay'-up weld neck

Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal (washers should always be placed behind each stud head and nut prior to milting)

Gaskets

Gaskets shall he manufactured from Buna-N Nitrite, EPDM, or a fluorocarbon based elastemer.

Notes:

Approved Manufacture;

1) Dimensions of piping shall be determined accordance with ASTM D3567 for ID, OD., weight, and total wall thickness. Approved FRP firewater piping products and their recommended jointing system are listed. 2) Minimum wall thicknesses of at least 5mm for unprotected components and at least 3mm wall thickness for components with external fire protection. Elbows, tees, nipples, couplings, nozzle couplings, and adapters shall all be proded by the FRP pipe manufacturer and are considered proprietary items. The only allowable nozzle coupling for sprinkler head installation will be a 36t] degree coupling to the pipe that is fitted with a stainless steel NPT threaded insert that can accept a sprinkler head. No saddle clamp nozzle couplings are allowable.

Pipe – Fitting / Coupling; Ameron (Bonstrand 2000M) Specialty (Fiberbond 20-FR-E) Plastics. Smith. (Red Thread II, Green Thread) Fireproofing; PPG (Pitt-Char) Textron (Chartek-4) Thermal Designs (K-Mass) Carboline (Intumastic 285)

3) Coating materials shall prode a standard hydrocarbon fire endurance of at least twenty minutes. An approved alternate fireproof coating shall be defined as one which (a) has been proven a an ARCO or 3rd party-witnessed Fire test to adhere to FRP pipe in a hydrocarbon fire at a thickness which is sufficient to keep the dry pipe surface temperature below 300F for 20 minutes (b) does not require additional reinforcement such as wire mesh, steel banding, etc. to maintain adherence to the pipe and (0) does not add sufficient weight to the pipe such that additional pipe supports will be necessary.

Branch Connection: Refer to Table 3.4.B

4) Fixed flanges shall be flat faced with the flange face perpendicular to the axis within 1 / 2 degree. Filament reinforced plastic lap flanges with steel backing rings may be utilized for connecting PRP systems to raised face steel flanged systems, Dimensions of RFP flanges should be compatible with existing steel flanges according to the dimension, in ANSI B16.5. 5) Design, Handling, shipping, fabrication & installation to be carry out strictly in accordance with manufacture’s recommendation and engineering system requirements.

PIPE SPEC “XA” ANSI 150 PROCESS Design Code ASME B31.4 (LIQUID) ASME B31.8 (GAS) ASME B31.3 (PIG LAUNCER) Radiography

Material: Carbon Steel

Service

100 % All weld 450 psig

Joint Construction

Allow Press (psig) ½

Rating

Class

0.1"

RF ANSI 150

XA

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

Size

PROJECT NO.

Corr. Allowance

DECK PIPING SUBSEA PIPELINE

Pneumatic test Hydrotest

Rev. C1

¾

1 SW

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

-20 to 100

200

300

400

500

600

285

260

230

200

170

140

4

6

8

10

12

14

16

18

20

24

Butt Welded Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : sch

Sch 160

Pipe

(Note 1)

Swage

(Note 2)

ASTM A105 or A234 WPB

Nipple SW Fittings

(Note 2) (Note 2)

ASTM A106 GR.B ASTM A105

120

XS

API 5LX Gr X52 SEAMLESS

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97)

Flanges V Ball

Page 37 of 44

SEAMLESS ASTM A-860 Gr. WPHY 52

(Notes 3)

150# SW RF A-694 F52

150# WN RF ASTM A-694 F52

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Refer to Data Sheet REHAB-MM-X-PDS-2009

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 Thrd. Fitting: (Instrument connection only) A105, 3000 lb Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Notes: 1) 24” Above API 5LX Gr X52 Weld 2) Schedule to match with pipe sch . 3) Raise Face finish flanges 120 to 140 RMS.

SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “XB” ANSI 300 PROCESS Design Code ASME B31.4 (LIQUID) ASME B31.8 (GAS) ASME B31.3 (PIG LAUNCER) Radiography

Material: Carbon Steel

Service

100 % All weld 1125 psig

Joint Construction

½

Class

0.1"

RF ANSI 300

XB

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F)

Size

PROJECT NO.

Rating

Corr. Allowance

DECK PIPING SUBSEA PIPELINE

Pneumatic test Hydrotest

Rev. C1

Allow Press (psig) ¾

1 SW

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1½

2

3

-20 to 100

200

300

400

500

600

740

675

655

635

600

550

4

6

8

10

12

14

16

18

20

24

Butt Welded Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : sch

Sch 160

Pipe

(Note 1)

Swage

(Note 2)

ASTM A105 or A234 WPB

Nipple SW Fittings

(Note 2) (Note 2)

ASTM A106 GR.B ASTM A105

120

(Note 2) Refer (ASME B16.9) & (MSS SP-97) (Notes 3)

XS

API 5LX Gr X52 SEAMLESS

BW Fitting

Flanges V Ball

Page 38 of 44

SEAMLESS ASTM A-860 Gr. WPHY 52 300# SW RF A-694 F52

300# WN RF ASTM A-694 F52

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 Thrd. Fitting: (Instrument connection only) A105, 3000 lb Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Notes: 1) 24” Above API 5LX Gr X52 Weld 2) Schedule to match with pipe sch . 3) Raise Face finish flanges 120 to 140 RMS.

SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title :

PIPE SPEC “XD” ANSI 600 PROCESS Design Code ASME B31.4 (LIQUID) ASME B31.8 (GAS) ASME B31.3 (PIG LAUNCER) Radiography

2225 psig ½

Allow Press (psig) ¾

1

1½

RF ANSI 600

XD

ASME B16.5

2

3

200

300

400

500

1480

1350

1315

1270

1200

4

6

8

10

12

14

16

18

20

24

Butt Welded

(Note 1)

120

XS

API 5LX Gr X52 SEAMLESS

Swage

(Note 2)

ASTM A105 or A234 WPB

Nipple SW Fittings

(Note 2) (Note 2)

ASTM A106 GR.B ASTM A105

BW Fitting

(Note 2) Refer (ASME B16.9) & (MSS SP-97) (Notes 3)

Class

-20 to 100

Sch 160

Flanges V Ball

0.1"

SW

sch Pipe

Rating

PRESSURE DESIGN CONDITION Temp (F)

Joint Construction

PROJECT NO.

Corr. Allowance

DECK PIPING SUBSEA PIPELINE

100 % All weld

Size

Material: Carbon Steel

Service

Pneumatic test Hydrotest

Rev. C1

Page 39 of 44

SEAMLESS A-860 Gr. WPHY 52 600# SW RF A-694 F52

600# WN RF A-694 F52

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut

ASTM A193 Gr B7 / A194 Gr 2H Heavy Hex (Hot Dip Galvanized) or equal

Gaskets

0.175” Thick , Spiral Wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20 Thrd. Fitting: (Instrument connection only) A105, 3000 lb Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Notes: 1) 24” Above API 5LX Gr X52 WELD 2) Schedule to match with pipe sch . 3) Raise Face finish flanges 120 to 140 RMS.

SW Fittings ; Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat)

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : PIPE SPEC “SA” ANSI 150 HIGH CO2

Rev. C1

Design Code

Material: Duplex Stainless Steel

Service

ASME B31.3

100 % All weld

Hydrotest

345 psig

Temp (F)

½

Rating

Class

None

RF ANSI 150

SA

ASME B16.5

PRESSURE DESIGN CONDITION Allow Press (psig)

Size

PROJECT NO.

Corr. Allowance

HIGH CO2 PROCESS HYDRO CARBON

Radiography

Page 40 of 44

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

-20 to 100

200

300

400

500

230

195

175

160

145

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Joint Construction

Page 41 of 44

Socket Weld

Butt Welded

Sch 80

Designed to system Pressure

sch Pipe

DUPLEX 2205 or ASTM A312 F316L (for temp Below 160 oF)

Swage

(Note 1,2) ASTM A182 F316L 3000 lb

Nipple SW Fittings

(Note 1,2) (Note 2)

ASTM A312 F316L SW 3000 Lbs A182 F316L

BW Fitting

(Note 2) Refer (ASME B16.9) & (ASME B16.28)

Flanges V Ball

(Notes 3, 4 & 5)

ASTM A182 F316L 150# RF SW A182-F316L

150# RF WN A182 F316L

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Miscellaneous Bolt & Nut Gaskets

ASTM A193 B8M CL.2 / A194 8M Heavy Hex (API 601)

0.175” Thick , Spiral Wound, 316L SS Windings Flexible graphite filler 316L SS inner & outer ASME B16.20

Notes: 1) Threaded joints allowable for Instrument Connection only 2) Schedule to match with pipe 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’. 5) All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected or bolted to 316L SS flanges.

Thrd. Fitting: (Instrument connection only) A182 F316L, 3000 lb SW Fittings Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat) General Note Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each specific application

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “SB” ANSI 300 HIGH CO2

Rev. C1

Design Code

Material: Duplex Stainless Steel

Service

ASME B31.3

None

HIGH CO2 PROCESS HYDRO CARBON

Radiography

100 % All weld

Hydrotest

900 psig

PROJECT NO.

Rating

Corr. Allowance

Class

RF ANSI 300

SB

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

-20 to 100

200

300

400

500

600

505

455

415

380

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Size

½

Joint Construction

¾

1

1½

2

3

4

6

8

10

12

Page 42 of 44 14

16

Socket Weld

Butt Welded

Sch 80

Designed to system Pressure

sch Pipe

18

20

24

DUPLEX 2205 or ASTM A312 F316L (for temp Below 160F)

Swage

(Note 1,2) ASTM A182 F316L 3000 lb

Nipple SW Fittings

(Note 1,2) (Note 2)

ASTM A312 F316L SW 3000 Lbs ASTM A182-F316L

BW Fitting

(Note 2) Refer (ASME B16.9) & (ASME B16.28)

Flanges V Ball

(Notes 3, 4 & 5)

ASTM A182 F316L 300# RF SW A182-F316L

300# RF WN A182 F316

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

S

Plug

Miscellaneous Bolt & Nut Gaskets

ASTM A193 B8M CL.2 / A194 8M Heavy Hex (API 601)

0.175” Thick , Spiral Wound, 316L SS Windings Flexible graphite filler 316L SS inner & outer ASME B16.20

Notes: 1) Threaded joints allowable for Instrument Connection only 2) Schedule to match with pipe 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’.

Thrd. Fitting: (Instrument connection only) A182 F316L, 3000 lb SW Fittings

5) All 316 SS flanges or 316 SS flanged valves shall have Isolating 10 when connected or bolted to 316L SS flanges. carbon steel or other dissimilar metals.

Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat) General Note Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each specific application

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “SD” ANSI 600 HIGH CO2

Rev. C1

Design Code ASME B31.3

Material: Duplex Stainless Steel

Service

None

HIGH CO2 PROCESS HYDRO CARBON

Radiography

100 % All weld

Hydrotest

1800 psig

PROJECT NO.

Rating

Corr. Allowance

Class

RF ANSI 600

SD

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

-20 to 100

200

300

400

500

1200

1015

910

825

765

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005

PIPING MATERIAL SPECIFICATION

Doc. Title : Size

½

Joint Construction

¾

1

1½

2

3

4

6

8

10

12

Page 43 of 44 14

16

Socket Weld

Butt Welded

Sch XS

Designed to system Pressure

sch Pipe

18

20

24

ASTM A312 F316L

Swage

(Note 1,2) ASTM A182 F316L 3000 lb

Nipple SW Fittings

(Note 1,2) (Note 2)

ASTM A312 F316L SW 3000 Lbs A182 F51 or ASTM A182-F316L

BW Fitting

(Note 2) Refer (ASME B16.9) & (ASME B16.28)

Flanges V Ball

(Notes 3, 4 & 5)

ASTM A182 F316L 900# RF SW A182-F316L

900# RF WN A182 F316L

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut Gaskets

ASTM A193 B8M CL.2 / A194 8M Heavy Hex (API 601)

0.175” Thick , Spiral Wound, 316L SS Windings Flexible graphite filler 316L SS inner & outer ASME B16.20

Notes: 1) Threaded joints allowable for Instrument Connection only 2) Schedule to match with pipe 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’.

Thrd. Fitting: (Instrument connection only) A182 F316L, 3000 lb SW Fittings

5) All 316 SS flanges or 316 SS flanged valves shall have Isolating 10 when connected or bolted to 316L SS flanges. carbon steel or other dissimilar metals.

Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat) General Note Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each specific application

Branch Connection: Refer to Table 3.4.A

PIPE SPEC “SE” ANSI 900 HIGH CO2

Rev. C1

Design Code ASME B31.3

Material: Duplex Stainless Steel

Service

100 % All weld

Hydrotest

2700 psig

½

Class

RF ANSI 900

None

SE

ASME B16.5

PRESSURE DESIGN CONDITION Temp (F) Allow Press (psig)

Size

Rating

Corr. Allowance

HIGH CO2 PROCESS HYDRO CARBON

Radiography

PROJECT NO.

¾

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

1

1½

2

3

-20 to 100

200

300

400

500

1800

1520

1360

1240

1145

4

6

8

10

12

14

Doc. No: Rev. Date

16

18

20

24

REHAB-MM-X-SPE-2002 C1 31-May 2007

BP WEST JAVA – REHABILITATION PROJECT CTR NO.1005 Doc. Title : Joint Construction sch

PIPING MATERIAL SPECIFICATION

Page 44 of 44

Socket Weld

Butt Welded

Sch XS

Designed to system Pressure

Pipe

ASTM A312 F316L

Swage

(Note 1,2) ASTM A182 F316L 6000 lb

Nipple SW Fittings

(Note 1,2) (Note 2)

ASTM A312 F316L SW 6000 Lbs A182 F51 or ASTM A182-F316L

BW Fitting

(Note 2) Refer (ASME B16.9) & (ASME B16.28)

Flanges V Ball

(Notes 3, 4 & 5)

ASTM A182 F316L 900# RF SW A182-F316L

900# RF WN A182 F316L

Refer to Data Sheet REHAB-MM-X-PDS-2001

A

Check

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2005

L

Gate

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2006

V

Globe

Refer to Data Sheet REHAB-MM-X-PDS-2010 (Up to 2”) & REHAB-MM-X-PDS-2004 (2” above)

E

Butterfly

Miscellaneous Bolt & Nut Gaskets

ASTM A193 B8M CL.2 / A194 8M Heavy Hex (API 601)

0.175” Thick , Spiral Wound, 316L SS Windings Flexible graphite filler 316L SS inner & outer ASME B16.20

Notes: 1) Threaded joints allowable for Instrument Connection only 2) Schedule to match with pipe 3) Raise Face finish flanges 120 to 140 RMS 4) Flanges larger than 24” shall be in accordance with ASME B16.47 Series ‘B’.

Thrd. Fitting: (Instrument connection only) A182 F316L, 3000 lb SW Fittings

5) All 316 SS flanges or 316 SS flanged valves shall have Isolating 10 when connected or bolted to 316L SS flanges. carbon steel or other dissimilar metals.

Cap, Coupling, Elbow, Tee, Olet, Union (GJ Integral Seat) General Note Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each specific application

Branch Connection: Refer to Table 3.4.A

BP WEST JAVA REHABILITATION PROJECT STC-0244 CTR-1005

Doc. No: Rev. Date

REHAB-MM-X-SPE-2002 C1 31-May 2007