Qcpc Bracket Bumper
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PT YOSKA PRIMA INTI
SUPPLIER
QUALITY CONTROL PROCESS CHART
CUSTOMER
NO DOK. : QCPC - QC - 00
REVISI NO. : 01
TANGGAL DOK. : 08 DESEMBER 2006
13 Juli 2007
PART NAME
: BRACKET BUMPER RH/LH
SUPPLIER
: PT YOSKA PRIMA INTI
PART NO.
: 52147-1053A (RH)/52148-1023A (LH)
CUSTOMER
: PT HMMI
MODEL
:
NO
PROCESS NAME & SKETCH
ITEM CHECK PACKING APPEARANCE APPEARANCE
1
PENERIMAAN RAW MATERIAL
SHEARING
ALL
A
B
C
C
VISUAL
SETIAP PACKING
SURAT JALAN
PPC QC
IK PENERIMAAN
CLAIM KE
RAW MATERIAL
CUSTOMER
SPEC. MAT
SPH270C-OD t=6,0
MILL SHEET
WIDTH OF MAT. WIDTH OF MAT.
PART LENGTH OF MAT.
BLANK - PIERCHING
PIC
PART LENGTH OF MAT.
B
CHECK SHEET
WIDTH OF MAT.
TIDAK karat, + Penyok, Burry - dan retak Baret, Pecah
VISUAL
6,0
±
10%
CALLIPER
±
1,0
ROLL METER
±
1,0
ROLL METER
1296
±
1,0
ROLL METER
91
±
1,0
CALLIPER
680
±
1,0
ROLL METER
85
±
1,0
CALLIPER
VISUAL
ALL 3 Pcs Awal Process 50 Stroke 1 Pcs
REJECT, DISPOSISI DATA BLANK SIZE
±
0,5
109,8
±
0,5
POSITION OF HOLE
30
±
0,5
CALLIPER
POSITION OF HOLE
157
±
0,5
POSITION OF HOLE
126,5
±
0,5
PART
POSITION OF HOLE
13
±
0,5
A
PITCH OF HOLE
82
±
0,5
PITCH OF HOLE
54,5
±
0,5
H. GAGE
PITCH OF HOLE
64,6
±
0,5
PITCH OF HOLE
3,0
±
0,5
DIAMETER OF HOLE 2 Ø
13
±
0,5
CALLIPER
DIAMETER OF HOLE Ø
10,2
±
0,5
DIAMETER OF HOLE 2 Ø
16
±
0,5
DIAMETER OF HOLE Ø
13
±
0,5
LENGTH OF PANEL
147
±
1,0
WIDTH OF PANEL
76
±
1,0
PITCH OF HOLE
44,5
±
0,5
POSITION OF HOLE
14,7
±
0,5
PITCH OF HOLE
92,2
±
0,5
POSITION OF HOLE
40
±
0,5
DIAMETER OF HOLE Ø
12,5
±
0,5
DIAMETER OF HOLE Ø
15
±
0,5
PART B
CHECK SETTNG
QC & OPR STP
152,8
PART B
IK-PRO-01-01
INSPECTION SHEET HARIAN
POSITION OF HOLE
3
QC
MESIN
POSITION OF HOLE PART A
REACTION PLAN
QC & OPR SHR
ALL
1288
H. GAGE
METHODS
3 Pcs Awal Process 50 CUT 1 Pcs
186,5
APPEARANCE
CONTROL
INTERVAL
Roll meter, Calliper & Micrometer
APPEARANCE
APPROVED
INSTRUMENT
LABEL MATERIAL
PART LENGTH OF MAT. A
PACKING LIST TIDAK karat, Penyok, Burry Baret, Pecah dan retak
CHECKED HAL : 1/1
DIMENSION
MAT. THICKNESS 2
STANDARD
APPROVED
NOTE
DATE
INSPECTION
MADE BY
QC
IK-PRO-01-02
REJECT/REWORK/ CHECK DIE & SETTING MESIN
15x12,5
±
0,5
LENGTH OF BRACKET
95,5
±
1,0
WIDTH OF BRACKET
33
±
1,0
DIAMETER OF SLOT PART C PART C ASSY WELDING BRACKET APPEARANCE CONDITION OF WELD
RESTICK
APPEARANCE
TIDAK karat, Penyok, Burry Baret, Pecah dan retak Tidak keropos, kuat, menyatu dan rapi
VISUAL
ALL
CICEL TEST
VISUAL
ALL
INSPECTION SHEET HARIAN
INSPECTION SHEET HARIAN
PACKAGING
REPAIR WELD
IK-PRO-01-02
REJECT/REWORK/
QC & OPR STP
CICEL TEST
1°
BUSUR DERAJAT
POSITION OF HOLE
158,8
±
1,0
H. GAGE
POSITION OF HOLE
115,8
±
1,0
POSITION OF HOLE
36
±
1,0
POSITION OF HOLE
13
±
1,0
CHECK DIE &
POSITION OF HOLE
163
±
1,0
SETTING MESIN
PICH OF HOLE
9,2
±
0,5
VISUAL
ALL
APPEARANCE
NUT TIDAK mata gareng,
LENGTH OF BOLT
50
POSITION OF BOLT
132,5
POSITION OF BOLT
13
INSPECTION SHEET HARIAN
0,5
CALLIPER
1,0
+
0,3
-
0
±
M 10
PRECISION GAGE
SIZE. NUT
M 10
BLACK
VISUAL
ALL
VISUAL
ALL PCS
PRE DELIVERY
APPEARANCE
APPEARANCE
TIDAK Terkelupas, Tergores dan gelembung
Paint No Defect LABEL OK / LOT TIDAK karat, Penyok, Burry Baret, Pecah dan retak
QC
QC & OPR WELD
SIZE. BOLT
CONDITION OF PAINT QUANTITY 5
IK WELDING
±
COLOUR PAINTING
90°
Kuat, Tdk Keropos dan rapi
4
QC & OPR WELD
ANGLE PROTECTOR
CONDITION OF WELD
ASSY BOLT & NUT
TIDAK karat, Penyok, Burry Baret, Pecah dan retak TIDAK keropos, kuat, menyatu dan rapi
QC
IK SPOT & WELDING
REPAIR WELD
IK PAINTING
REPAIR PAINT
INSPECTION SHEET HARIAN
QC QC & OPR GDG
IK PERSIAPAN PRODUK & PEMBUATAN DN
6
DELIVERY
SURAT JALAN
DELIVERY
CHECK SHEET & DATA
PPC
REVISION NOTE : NO
DATE
DESCRIPTION
APPROVED
NOTE
TUKAR
PT YOSKA PRIMA INTI
QUALITY CONTROL PROCESS CHART ±
0,5
CALLIPER
PART
POSITION OF HOLE
14,7
±
0,5
B
PITCH OF HOLE
92,2
±
0,5
POSITION OF HOLE
40
±
0,5
DIAMETER OF HOLE Ø
12,5
±
0,5
DIAMETER OF HOLE Ø
15
±
0,5
15x12,5
±
0,5
3
DIAMETER OF SLOT
ASSY WELDING BRACKET
PART
LENGTH OF BRACKET
95,5
±
1,0
C
WIDTH OF BRACKET
33
±
1,0
APPEARANCE CONDITION OF WELD
4
RESTICK
APPEARANCE CONDITION OF WELD
5
ASSY BOLT & NUT
INSPECTION SHEET HARIAN
44,5
PIERCHING
BLANK
HAL :2/2 3 Pcs Awal Process 50 Stroke 1 Pcs
PITCH OF HOLE
VISUAL
ALL
CICEL TEST
TIDAK karat, Penyok, Burry Baret, Pecah dan retak Tidak keropos, kuat, menyatu dan rapi
VISUAL
ALL
CICEL TEST
INSPECTION SHEET HARIAN
INSPECTION SHEET HARIAN
90°
±
1°
BUSUR DERAJAT
POSITION OF HOLE
158,8
±
1,0
H. GAGE
POSITION OF HOLE
115,8
±
1,0
POSITION OF HOLE
36
±
1,0
POSITION OF HOLE
13
±
1,0
POSITION OF HOLE
163
±
1,0
PICH OF HOLE
9,2
±
0,5
VISUAL
ALL
NUT TIDAK mata gareng,
INSPECTION SHEET HARIAN
Kuat, Tdk Keropos dan rapi
6
PAINTING
LENGTH OF BOLT
50
±
0,5
CALLIPER
132,5
±
1,0
POSITION OF BOLT
13
±
1,0
SIZE. BOLT
M 10
PRECISION GAGE
SIZE. NUT
M 10
BLACK
VISUAL
ALL
VISUAL
ALL PCS
PRE DELIVERY
APPEARANCE CONDITION OF PAINT QUANTITY
8
PACKAGING
APPEARANCE
9
DELIVERY
DELIVERY
TIDAK Terkelupas, Tergores dan gelembung
Paint No Defect LABEL OK / LOT TIDAK karat, Penyok, Burry Baret, Pecah dan retak
QC & OPR WELD
IK WELDING
QC & OPR STP
REJECT/REWORK/ QC
IK-PRO-01-02
CHECK DIE & SETTING MESIN
QC &
QC
IK SPOT & WELDING
REPAIR WELD
QC
IK PAINTING
REPAIR PAINT
QC & OPR GDG
IK PERSIAPAN PRODUK & PEMBUATAN DN
CHECK SHEET & DATA
PPC
REVISION NOTE : DATE
REPAIR WELD
INSPECTION SHEET HARIAN
SURAT JALAN
NO
CHECK DIE & SETTING MESIN
OPR WELD
POSITION OF BOLT
COLOUR 7
IK-PRO-01-02
TIDAK karat, Penyok, Burry Baret, Pecah dan retak TIDAK keropos, kuat, menyatu dan rapi
ANGLE PROTECTOR
APPEARANCE
REJECT/REWORK/ QC
DESCRIPTION
APPROVED
NOTE
TUKAR
SUPPLIER
QUALITY CONTROL PROCESS CHART
CUSTOMER
NO DOK. : QCPC - QC - 00
REVISI NO. : 01
TANGGAL DOK. : 08 DESEMBER 2006
13 Juli 2007
PART NAME
: BRACKET BUMPER RH/LH
SUPPLIER
: PT YOSKA PRIMA INTI
PART NO.
: 52147-1053A (RH)/52148-1023A (LH)
CUSTOMER
: PT HMMI
MODEL
:
NO
PROCESS NAME & SKETCH
ITEM CHECK PACKING APPEARANCE APPEARANCE
1
PENERIMAAN RAW MATERIAL
SHEARING
ALL
A
B
C
C
VISUAL
SETIAP PACKING
SURAT JALAN
PPC QC
IK PENERIMAAN
CLAIM KE
RAW MATERIAL
CUSTOMER
SPEC. MAT
SPH270C-OD t=6,0
MILL SHEET
WIDTH OF MAT. WIDTH OF MAT.
PART LENGTH OF MAT.
BLANK - PIERCHING
PIC
PART LENGTH OF MAT.
B
CHECK SHEET
WIDTH OF MAT.
TIDAK karat, + Penyok, Burry - dan retak Baret, Pecah
VISUAL
6,0
±
10%
CALLIPER
±
1,0
ROLL METER
±
1,0
ROLL METER
1296
±
1,0
ROLL METER
91
±
1,0
CALLIPER
680
±
1,0
ROLL METER
85
±
1,0
CALLIPER
VISUAL
ALL 3 Pcs Awal Process 50 Stroke 1 Pcs
REJECT, DISPOSISI DATA BLANK SIZE
±
0,5
109,8
±
0,5
POSITION OF HOLE
30
±
0,5
CALLIPER
POSITION OF HOLE
157
±
0,5
POSITION OF HOLE
126,5
±
0,5
PART
POSITION OF HOLE
13
±
0,5
A
PITCH OF HOLE
82
±
0,5
PITCH OF HOLE
54,5
±
0,5
H. GAGE
PITCH OF HOLE
64,6
±
0,5
PITCH OF HOLE
3,0
±
0,5
DIAMETER OF HOLE 2 Ø
13
±
0,5
CALLIPER
DIAMETER OF HOLE Ø
10,2
±
0,5
DIAMETER OF HOLE 2 Ø
16
±
0,5
DIAMETER OF HOLE Ø
13
±
0,5
LENGTH OF PANEL
147
±
1,0
WIDTH OF PANEL
76
±
1,0
PITCH OF HOLE
44,5
±
0,5
POSITION OF HOLE
14,7
±
0,5
PITCH OF HOLE
92,2
±
0,5
POSITION OF HOLE
40
±
0,5
DIAMETER OF HOLE Ø
12,5
±
0,5
DIAMETER OF HOLE Ø
15
±
0,5
PART B
CHECK SETTNG
QC & OPR STP
152,8
PART B
IK-PRO-01-01
INSPECTION SHEET HARIAN
POSITION OF HOLE
3
QC
MESIN
POSITION OF HOLE PART A
REACTION PLAN
QC & OPR SHR
ALL
1288
H. GAGE
METHODS
3 Pcs Awal Process 50 CUT 1 Pcs
186,5
APPEARANCE
CONTROL
INTERVAL
Roll meter, Calliper & Micrometer
APPEARANCE
APPROVED
INSTRUMENT
LABEL MATERIAL
PART LENGTH OF MAT. A
PACKING LIST TIDAK karat, Penyok, Burry Baret, Pecah dan retak
CHECKED HAL : 1/1
DIMENSION
MAT. THICKNESS 2
STANDARD
APPROVED
NOTE
DATE
INSPECTION
MADE BY
QC
IK-PRO-01-02
REJECT/REWORK/ CHECK DIE & SETTING MESIN
15x12,5
±
0,5
LENGTH OF BRACKET
95,5
±
1,0
WIDTH OF BRACKET
33
±
1,0
DIAMETER OF SLOT PART C PART C ASSY WELDING BRACKET APPEARANCE CONDITION OF WELD
RESTICK
APPEARANCE
TIDAK karat, Penyok, Burry Baret, Pecah dan retak Tidak keropos, kuat, menyatu dan rapi
VISUAL
ALL
CICEL TEST
VISUAL
ALL
INSPECTION SHEET HARIAN
INSPECTION SHEET HARIAN
PACKAGING
REPAIR WELD
IK-PRO-01-02
REJECT/REWORK/
QC & OPR STP
CICEL TEST
1°
BUSUR DERAJAT
POSITION OF HOLE
158,8
±
1,0
H. GAGE
POSITION OF HOLE
115,8
±
1,0
POSITION OF HOLE
36
±
1,0
POSITION OF HOLE
13
±
1,0
CHECK DIE &
POSITION OF HOLE
163
±
1,0
SETTING MESIN
PICH OF HOLE
9,2
±
0,5
VISUAL
ALL
APPEARANCE
NUT TIDAK mata gareng,
LENGTH OF BOLT
50
POSITION OF BOLT
132,5
POSITION OF BOLT
13
INSPECTION SHEET HARIAN
0,5
CALLIPER
1,0
+
0,3
-
0
±
M 10
PRECISION GAGE
SIZE. NUT
M 10
BLACK
VISUAL
ALL
VISUAL
ALL PCS
PRE DELIVERY
APPEARANCE
APPEARANCE
TIDAK Terkelupas, Tergores dan gelembung
Paint No Defect LABEL OK / LOT TIDAK karat, Penyok, Burry Baret, Pecah dan retak
QC
QC & OPR WELD
SIZE. BOLT
CONDITION OF PAINT QUANTITY 5
IK WELDING
±
COLOUR PAINTING
90°
Kuat, Tdk Keropos dan rapi
4
QC & OPR WELD
ANGLE PROTECTOR
CONDITION OF WELD
ASSY BOLT & NUT
TIDAK karat, Penyok, Burry Baret, Pecah dan retak TIDAK keropos, kuat, menyatu dan rapi
QC
IK SPOT & WELDING
REPAIR WELD
IK PAINTING
REPAIR PAINT
INSPECTION SHEET HARIAN
QC QC & OPR GDG
IK PERSIAPAN PRODUK & PEMBUATAN DN
6
DELIVERY
SURAT JALAN
DELIVERY
CHECK SHEET & DATA
PPC
REVISION NOTE : NO
DATE
DESCRIPTION
APPROVED
NOTE
TUKAR
PT YOSKA PRIMA INTI
QUALITY CONTROL PROCESS CHART ±
0,5
CALLIPER
PART
POSITION OF HOLE
14,7
±
0,5
B
PITCH OF HOLE
92,2
±
0,5
POSITION OF HOLE
40
±
0,5
DIAMETER OF HOLE Ø
12,5
±
0,5
DIAMETER OF HOLE Ø
15
±
0,5
15x12,5
±
0,5
3
DIAMETER OF SLOT
ASSY WELDING BRACKET
PART
LENGTH OF BRACKET
95,5
±
1,0
C
WIDTH OF BRACKET
33
±
1,0
APPEARANCE CONDITION OF WELD
4
RESTICK
APPEARANCE CONDITION OF WELD
5
ASSY BOLT & NUT
INSPECTION SHEET HARIAN
44,5
PIERCHING
BLANK
HAL :2/2 3 Pcs Awal Process 50 Stroke 1 Pcs
PITCH OF HOLE
VISUAL
ALL
CICEL TEST
TIDAK karat, Penyok, Burry Baret, Pecah dan retak Tidak keropos, kuat, menyatu dan rapi
VISUAL
ALL
CICEL TEST
INSPECTION SHEET HARIAN
INSPECTION SHEET HARIAN
90°
±
1°
BUSUR DERAJAT
POSITION OF HOLE
158,8
±
1,0
H. GAGE
POSITION OF HOLE
115,8
±
1,0
POSITION OF HOLE
36
±
1,0
POSITION OF HOLE
13
±
1,0
POSITION OF HOLE
163
±
1,0
PICH OF HOLE
9,2
±
0,5
VISUAL
ALL
NUT TIDAK mata gareng,
INSPECTION SHEET HARIAN
Kuat, Tdk Keropos dan rapi
6
PAINTING
LENGTH OF BOLT
50
±
0,5
CALLIPER
132,5
±
1,0
POSITION OF BOLT
13
±
1,0
SIZE. BOLT
M 10
PRECISION GAGE
SIZE. NUT
M 10
BLACK
VISUAL
ALL
VISUAL
ALL PCS
PRE DELIVERY
APPEARANCE CONDITION OF PAINT QUANTITY
8
PACKAGING
APPEARANCE
9
DELIVERY
DELIVERY
TIDAK Terkelupas, Tergores dan gelembung
Paint No Defect LABEL OK / LOT TIDAK karat, Penyok, Burry Baret, Pecah dan retak
QC & OPR WELD
IK WELDING
QC & OPR STP
REJECT/REWORK/ QC
IK-PRO-01-02
CHECK DIE & SETTING MESIN
QC &
QC
IK SPOT & WELDING
REPAIR WELD
QC
IK PAINTING
REPAIR PAINT
QC & OPR GDG
IK PERSIAPAN PRODUK & PEMBUATAN DN
CHECK SHEET & DATA
PPC
REVISION NOTE : DATE
REPAIR WELD
INSPECTION SHEET HARIAN
SURAT JALAN
NO
CHECK DIE & SETTING MESIN
OPR WELD
POSITION OF BOLT
COLOUR 7
IK-PRO-01-02
TIDAK karat, Penyok, Burry Baret, Pecah dan retak TIDAK keropos, kuat, menyatu dan rapi
ANGLE PROTECTOR
APPEARANCE
REJECT/REWORK/ QC
DESCRIPTION
APPROVED
NOTE
TUKAR
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