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MMI System/Data Concentrator for Petronet LNG Unit

FUNCTIONAL DESIGN SPECIFICATION

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1. REVISION INDEX Revision Description 00

Date 04/06/07

Status/Revision First

2. APPROVAL Internal Company/Dept.

Function

Person

ABB / PS-SA ABB / PS-SA

Application Engineer / Arunachalam K Project Manager / Padmabahan S

Date

Signature

04/06/07 04/06/07

3. DISTRIBUTION

Company/Dept.

Person

Date

Signature

TOYO Petronet

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TABLE OF CONTENTS

1. ...............SYSTEM OVERVIEW

4

1.1.............STATION LEVEL

5

1.2 BAY LEVEL

5

2. ...............SCOPE OF SUPPLY 2.1. ........ EQUIPMENT IN MMI ROOM

6

2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 2.1.7

6

Data Concentrator / Front End Processor Front End Processor Data Flow Operator Workstation Printers Ethernet LAN Data Communication Network

6 6 6 8 8 8 8

3 ................SYSTEM DESCRIPTION 3.1. ........ SCADA SYSTEM 3.1 ......... MICROSCADA BASE SYSTEM 3.2 ......... EXISTING OPERATOR WORKSTATION 3.2 ......... APPLICATION SOFTWARE 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10

8 8 8 9 9

Pictures Picture Editing and Maintenance Alarms Reports Microscada Measurement Reports User Authorisation Printouts Data Archiving Documentation Communication System

10 11 13 15 16 18 19 19 19 19

4 ................SYSTEM CONFIGURATION

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION

1. System Overview The Petronet LNG Unit, Dahej is proposed to have state-of-the-art protection and data acquisition system. It consists of 11kV Switchboard, 11kV Switchboard extension, 6.6kV Switchboard with 81 numbers of numerical digital protections. It consists of HT switchboards with around 81 numbers of digital protection relays communicating with a data concentrator and MMI through SPA Bus, 39 numbers of meters communicating through modbus. And It have Existing 95 relays and 60 meters in 11KV & 6.6KV switchboard and 8 no’s relays for 220KV which communicating through LON protocol. This document describes for functionality of the data concentrator / MMI system for HT switch board only. The system includes the following equipment: •



Numerical relays type SPAJ140C, SPAJ115C, SPAM 150C, SPAU130C, SPAU140C, SPAS348C2, SPAD346C3. SPA protocol based Fiber Optic communication network for communication with Numerical relays Data concentrators for HT



HMI systems



HMI in Existing Laptop for local configuration



ABB make MicroSCADA is used as the Master Supervisory Data Acquisition system and is located in the substation control room. MicroSCADA is a modular system with open system architecture and remote network communication. The system can be extended both physically and functionally without affecting the original application. It has a unique user-friendly definition language – SCIL (Supervisory Control Implementation Language) that facilitates integration of the system by the customers without detailed knowledge of real-time systems. The System as seen from the configuration drawing is divided into two levels: -

Station Level

-

Bay Level

MicroSCADA updates substation electrical parameters and status on various graphical Pictures on the HMI system. The following measurements are configured for monitoring. 11 or 6.6 kV Incomer Æ Current, Voltage, MW, MVAR, Frequency, PF, MWH, MVA, MVAH. 11 or 6.6 kV Line PT Æ Voltage 11 or 6.6 kV Transformer Fdr Æ Current, MW and MWH. 11 or 6.6 KV Motor Fdr Æ Current, KWH. Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 11 or 6.6 kV Bus PT Æ Voltage The digital signals include equipment status and trip signals. The system supports operation of Circuit Breakers also.

1.1 Station Level The Station level includes a

Data Concentrators: Pentium IV based industrial grade system with communication interfaces. It constitutes the main computing power of the automation system. The SYS 500 Application software is installed on the Data Concentrator. All the functions are controlled by the active system, which is provided with Ethernet ports. The data concentrator provides data to the MMI Stations through TCP/IP network. The Data Concentrator Unit controls the acquisition of the real-time data from the offered ABB make relays and provides a framework for monitoring this data over workstation.

b

Printersi. Dot matrix printer Make -TVS/EPSON (Existing, not in the present scope of supply)

c

Substation communication bus-SPA, which connects the Numerical Relay to Data Concentrator.

d

Meter LAN communication MODBUS, which connects the Meters to Data Concentrator.

1.2 Bay Level The Bay level consists of the Numerical type Protection Devices. All the process data including analog measurements, the Data Concentrator through protection relays acquires status signals, alarms etc only. Wherever the data is not acquired through numerical relays, it is acquired through DI module located in data concentrator panel.

Acquisition of Binary Status & Analog Parameters Binary inputs of Breaker Open & Close status are acquired from the Data Acquisition unit, RTU 211 providing status indication of each breaker viz. within the Incomer, Bus coupler and out going breaker. The ON / OFF position of each breaker is constantly supervised. Fault alarm binary input is acquired from the Numerical relays (SPA relays) every detected change causes a change in the status of objects in the single-line diagram, notation in the event list. Event List: By event, the operator shall be able to identify which switch board / Feeder it belong to and time of occurrence of the event. Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION Communication between Numerical relay in different bay units occurs via SPA communication bus.

2. Scope of Supply 2.1. Equipment in MMI Room The equipment pertaining to the Substation Automation system consists of: 1. Data Concentrator ( MicroSCADA base system server ) 2. Front End Processor 3. Ethernet LAN 4. Data Communication Hardware for SPA protocol 5. Panel for housing data concentrator and communication hardware

2.1.1

Data Concentrator / Front End Processor

The Data Concentrator consists of having the following configuration: Qty 1 Nos

Unit description Server Grade Dataconcentrator (Make :Portwel Laxons) Pentium IV processor, 2.4 Ghz 1GB RAM, 52X CD READ WRITER 80GB Hard disk drive Communication Interface card Network Interface cards

1 sets

Software comprising Application software: MicroSCADA V8.4.5 Consists of 1.SYS 500 2.LIB 500 3.LIB 510 4.LIB 520

The above data concentrator are also provided with the following interfaces a. 1 Number of Serial port extender having 16 serial ports for connectivity with the communicable equipment with suitable interfaces like RS232/485.

This will collect the Data from Numerical Relays and Meters of the existing Relays/Meters and give the data to Existing HMI system.

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION

2.1.2

Front end processor The Front End Processor consists of having the following configuration: Qty 1 Nos

Unit description Server Grade Dataconcentrator (Make :Portwel Laxons) Pentium IV processor, 2.4 Ghz 1GB RAM, 52X CD READ WRITER 80GB Hard disk drive Communication Interface card Network Interface cards

1 sets

Software comprising Application software: MicroSCADA V8.4.5 Consists of 1.SYS 500 2.LIB 500 3.LIB 510 4.LIB 520

The above Front End Processor are also provided with the following interfaces a. 1 Number of Serial port extender having 16 serial ports for connectivity with the communicable equipment with suitable interfaces like RS232/485.

This will collect the Data from Numerical Relays and Meters of the new 11/6.6/0.415kV systems and give the data to Existing HMI system. 2.1.3 Data Flow: The Data Concentrator, Front End Processor & MMI are connected to an Ethernet (TCP/IP) Network operating at 10 Mbps. All of them are connected in redundant configuration, where in even if one cable is removed or Ethernet switch is down, the communication will switch over to the redundant line. The Data from the Existing system Relays will flow to the Data Concentartor, from where the HMI receives the data on request. The Data from the New System Relays/Meters will flow to the Front End Processor and kept stored there. These data are provided to the MMI on request from the Main Software (MicroSCADA), which service the MMI request.

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 2.1.4 Operator Workstation It consists of existing Operator workstation. This shall be connecting to a new Data concentrator system through the Ethernet network (TCP/IP) by the two Ethernet switches. 2.1.5

Printers

The system is connecting to an Existing Dot matrix printer, for printing the events.

2.1.6

Ethernet LAN

The TCP/IP based Ethernet LAN is provided. The Unshielded Twisted Pair (UTP) cable forms the backbone of the Ethernet network. The Data concentrators and Operator Workstation are connected to this network.

2.1.7 •

3

Data Communication Network SPA Network: Configuration drawing indicates the connectivity of the Numerical Relays with data concentrator on fiber optic ring network between Data concentrator panel and switchboard. The SPA protocol is designed for communication in control networks. These networks are characterized by short messages (few bytes), multiple communication media, low bandwidth and low maintenance.

System Description

3.1.

SCADA System The SCADA system includes the following: 1. MicroSCADA Base system 2. Operator Workstation 3. Application software Self-diagnostic messages are displayed in the MicroSCADA notification window. The information like the communication line healthiness with the Numerical relays etc. the engineer can see the communication polling attributes in the line diagnostic window in the MicroSCADA tool manager.

3.1 MicroSCADA Base System The MicroSCADA base system is composed of the base program, the central processing unit needed for the program and peripheral devices. The base program includes basic functions necessary for data collection from the process units such as relays. The collected information is then available for MMI display, archiving, calculations, printing etc. Hence the base program handles picture, process and reporting databases. The MicroSCADA base system software consists of: SYS 500 It provides services for supervisory control and data acquisition of the distribution network. Alarm and event handling is also included. Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION Visual SCIL A powerful application language designed for building application functions in MicroSCADA. It provides means for: •

Process supervision



Single Line Diagram Picture handling



Database management

• System configuration and management LIB 500 Application software package, which includes common application platform functionality. LIB 510 Application software package for single line process applications, Trend reports and measurement reports LIB 520 Application software package for relay groups

3.2 Existing Operator Workstation The Existing workstations support display of pictures and dialogs. The following data will be displayed on the monitor for this application. • Mimic diagrams of all the switchboards. • Event and Alarm list • Reports The operator can carry out selection of objects on mimic diagram, alarm acknowledgement etc. This workstation supports the display of the pictures and dialogs Development of Mimic Single Line Diagrams Modification of the Process Database Engineer the Trends Development of Event and Alarm List Engineer the Reports.

3.2 Application Software MicroSCADA system is used for data acquisition and supervision of 11/6.6kV switchgear. The application created contains all information and means needed for the supervision of the process. It also includes tools for configuring the system and programming the process functions. The application has one picture database, one process database and one report database, as application files. Each application has its own directory tree in the file organization of MicroSCADA base system. The databases of an application reside in the subdirectories of corresponding application. Programming an application in MicroSCADA implies creation of a framework and interface for the users of the system wherein the target process is supervised in the most convenient and efficient way. This is achieved by means of pictures, objects and SCIL programming for that particular application. The application creation involves the following: Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 1. Pictures 2. Function keys 3. Picture Editing & Maintenance 4. Event list 5. Alarm list 6. Reports 7. User Authorization 8. Printouts 9. Data Archiving 10. Documentation

3.2.1

Pictures

The MicroSCADA communicates to the operator through pictures. Though the pictures contain standardized function blocks, the picture assembly routines allow illustrative figures, dialogues, windows, data and function keys to be placed practically anywhere in the pictures. The operator can use pictures to communicate with the process: • Pictures visualize the process with symbols and colors. • The dead band settings and alarm settings for analog values can be changed from the operating screen • Pictures inform the operator about alarms and events. • Pictures illustrate process data and historical data as tables and graphs. • Menu pictures help the user to select new pictures to the screen. The following pictures will be built using the MicroSCADA software for this project a. 11/6.6kV Single Line Diagrams b. Overview of the whole substation Single Line Diagram. c. Alarms list, which will display the alarms in a tabular form, Access to alarms list is given in every picture in MMI. Additionally, corresponding to each of the above pictures, a picture containing the analog parameters (three phase currents, voltage etc) of all feeders in a system, can be invoked through a function key provided for this purpose. Given below is a typical overview of the whole substation single line diagram with bus bars

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION FUNCTION KEYS

The function keys are the operator's means of making interventions in the pictures. They are rectangular areas, visible or invisible, on the screen. This is used especially for navigation purposes like single line diagram navigation etc.

Typical Single Line diagram

3.2.2

Picture Editing and Maintenance

The on-line programming feature of MicroSCADA allows the pictures to be edited any time (provided that the operator has the correct authority), for instance: Based on

o The layout can be modified, e.g., lines, symbols, and texts. MicroSCADA

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION o

Windows can be moved, added and deleted, and the object or expression displayed in a window can be exchanged.

o

Function keys can be moved, added, deleted and reprogrammed.

o

SCIL programs i.e. process procedures or routines can be modified.

o

Picture functions can be moved and, in some cases, deleted.

2

1

3

4

13

5

6

7

8

12 11

10

9

Legend: 1. Tools menu 2. Date stamp for events presented on current page 3. Date for first event to last event that can be accessed by scrollbar functions, (11-13) 4. Actual page listed 5. Line with event specific data 6. Status sign for corresponding event 7. Settings information, used filters, 8. Settings information, mode for event list 9. Settings information, amount of pages loaded when scrolling 10.Settings information, time scroll 11.Scroll arrows for events, downwards Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 12.Scrollbar for scrolling events 13.Scroll arrow for events, upwards

3.2.3

Alarms

A process object can be equipped with alarm attributes if an alarm is required when the value of the process object changes. A printout is also obtained when an alarm is activated. An alarm can activate the following functions: •

An alarm line showing the latest unacknowledged alarm in each process picture

• Printout on the alarm/event printer The alarms are shown in chronological order, so that the latest alarm is located at the bottom of the first page. The alarm list is divided into two fields. The upper field shows all active alarms, both acknowledged and unacknowledged ones. An unacknowledged alarm that disappears is automatically moved to the lower field where it remains until it is acknowledged. An alarm is acknowledged by pointing at the alarm line. After that a window appears and the key 'Acknowledge' is pressed. The menu window shows keys for browsing through the list. A sample alarm list is shown in the figure below. Filtering Options are available for alarms. Alarms can be prioritised for filtering by specifying the alarm classes while configuring the object. Each alarm is shown on one line with the following information: •

Date



Time



Object text



Acknowledgement state

Following is a sample picture wherein some of the alarms shown in the alarm list, which are simulated through software:

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 3.2.4

Reports

The data for the reports are collected and calculated at certain point of time. Raw data is fetched from the process, defined and stored in the report database of dataconcentrator. Collection and calculation of report database as well as print out of reports will be initiated in the following ways • at predefined time intervals • In addition to the standard time related reports, MicroSCADA also supports the Quick report on daily basis. The Quick report is basically a report browser, which shows all the report objects defined within the report application in the same report picture. The objects to be shown at a time can be selected through a report basket or from the report page list (the combo box in the upper right part of the picture) where all the pre-configurations are shown, provided that one has been saved. When exiting from the Quick report, the current setup is saved as user specific. Next time when the user opens up the Quick report, the last set-up is shown by default. The last setup is marked with the character * on the report page list.

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 3.2.5

Microscada Measurement Reports

Measurement reports like for MW, MVAR, Voltage, current etc are configured for the analysis purpose. However specification doesn’t call for all these. Only up to 10 parameters can be displayed in a single screen. Navigation is possible from a report screen to the other screens, which are pre configured. The following are the possible types of report screens available in MICROSCADA .The logging of each measurements are made at the end of the resolution time of the corresponding screen in which it is displayed. The Measurement Report supports the following time related formats: • Hourly report (time resolution: 3 minutes) Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION • • • • • •

Daily report (time resolution: 15 minutes) Daily report (time resolution: 30 minutes) Daily report (time resolution: 60 minutes) Weekly report (time resolution: 1 day) Monthly report (time resolution: 1 day) Yearly report (time resolution: 1 month)

Historical trending of the measurements, which are present in the report base, is possible. Any combination of those trends, which are in the same screen, can be viewed, keeping the corresponding buttons ON. The displayed values can be selected from the database online in the process display. Scrolling between days, etc is possible. Report configurations will be done according to the available formats in MicroSCADA. Based on

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 3.2.6

User Authorisation

The application software provides an application framework upon which the customer application can be built. This framework includes an authorization mechanism with four authorization levels. These levels are: View Level: Users belonging to this group are allowed to view the application. They are not allowed to make Engineering operations or to use programming tools. Engineering Level: All rights are granted, excluding user management. System Management Level: System manager, all rights granted, including the rights to add and remove users. The MMI system shall have two levels of password protection ;one read only and other for authorization for modifying relay settings etc. The authorization mechanism restricts the use of the system in the following way: •

Only one active user at a time may be assigned to each monitor of the system.



The authorization level is zeroed automatically when 8 hours have elapsed from last log-in.



The system manager adds and removes users from the system using a tool picture called Change Password in the Accessories menu.



All users log in to the system by entering a password in the start-up picture.



A new user has no password. At first log-in he types his name and presses Enter for the password. Then he chooses his own password and enters it with the Change Password tool in the accessories menu.



Only the user himself may change his password.

The MicroSCADA system keeps a record of the users allowed to log into the system. This record is automatically edited when the system manager adds or removes users. The record can be read and printed out, but it can be edited only in the manner described above. The user authorization level together with the user name is used, for instance, in supervisory pictures to prevent unauthorized operations and in printouts as an identifier. For the present application, one user will be provided for each of the authorization levels i.e. View, Engineering and System Management.

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION 3.2.7

Printouts

The MicroSCADA system produces printouts both automatically and on manual request. The main printout types are as follows: - Event / Alarm Lists Event list and alarm list based on process events, such as passing alarm or warning limits, changed or updated process information, system messages, etc. can be printed out. Every process object can be treated individually for registration in the alarm or event list. - Reports Value reports involve collection and storage of selected measure and at defined intervals of time and printout of the same on demand. Alarm/events, Reports, Trends and Pictures are printed on request by the user through the Dot matrix printer

3.2.8

Data Archiving

Data archiving is an integral part of MicroSCADA, it is recommended to take a backup of the historical data related to the application. Other than the historical event archiving, we are storing the day wise events in the text file

3.2.9

Documentation

MicroSCADA system is equipped with automatic on-line documentation functions for documenting the application. Documentation can be produced totally or selectively. Documents are stored on the hard disk under a user given name and can be printed out. A complete document covers all the details of the application. The documents have a predefined layout. Documentation is produced from the tool picture by means of which the user defines the subject matter that will be documented. Documentation covers the following items: •

Pictures



Library representations



Process objects etc.

3.2.10 Communication System The base system uses a communication system called PC-NET, which is installed in the base system computer. PC-NET stands for communication software, which runs on the main processor of a Windows 2000 computer in parallel with the base system. The task of PC-NET is to convert the external protocols used for communicating with process units such as relays to the ACP protocol, which is used between PC-NET and the MicroSCADA base system. As communication channels, the PC-NET software utilises the serial line COM ports of the PC.

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TOYO PETRONET LNG, DAHEJ. MicroSCADA Based MMI System FUNCTION DESCRIPTION

4

System Configuration

Refer Overall System Configuration YN1M100 112 – EAA.

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