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SELECTION OF CIRCUIT BREAKERS

CB SWITCHING CAPABILITIES OPERATION CKT. CONDITION

MAKE

CARRY BREAK

NORMAL







OVERLOAD







SHORT-CIRCUIT







 : LIMITED CAPABILITY

CB TYPES AIR CIRCUIT BREAKER (A.C.B.) MOULDED CASE CIRCUIT BREAKER (M.C.C.B.) MOTOR PROTECTIVE CIRCUIT BREAKER (M.P.C.B.) MINIATURE CIRCUIT BREAKER (M.C.B.)

ACB MAIN APPLICATION AREA  AS A SWITCHING & PROTECTION DEVICE FOR POWER DISTRIBUTION (AS INCOMER, BUSCOUPLER & O/G FEEDER) - FOR TRANSFORMER PROTECTION - FOR BUSBAR/CABLE PROTECTION  SWITCHING & PROTECTION OF MOTORS  SWITCHING & PROTECTION OF LIGHTING LOADS  SWITCHING & PROTECTION OF HEATING LOADS  SWITCHING & PROTECTION OF CAPACITORS

WHY ACB ?  WIDE RANGE : 400 A TO 6400 A  HIGH MAKING & BREAKING CAPACITIES  HIGH SHORT TIME WITHSTAND CURRENT RATING  DISCRIMINATION BETWEEN VARIOUS LEVELS  VARIOUS TYPES OF OVERCURRENT RELEASES

WHY ACB ?  OVERCURRENT RELEASES ARE FIELD ADJUSTABLE OVER WIDE RANGE  VARIOUS ACCESSORIES - U/V, SHUNT OR E/F RELEASE - LOCKS & INTERLOCKS - ELECTRICAL INDICATIONS  DESIGNED FOR ACCESSIBLE MAINTENANCE & REPAIR

SELECTION OF ACB PARAMETERS  TYPE  RATED CURRENT, In  RATED VOLTAGE, Ue  RATED S/C BREAKING CAPACITY, Icu & Ics (ULTIMATE & SERVICE S/C BREAKING CAPACITY)  RATED S/C MAKING CAPACITY, Icm  RATED SHORT TIME WITHSTAND CURRENT, Icw  UTILIZATION CATEGORY  DISCRIMINATION

SELECTION OF ACB PARAMETERS  TYPE OF OVERCURRENT RELEASES  O/L & S/C SETTINGS  ACCESSORIES - U/V, SHUNT, E/F RELEASE - LOCKS & INTERLOCKS - ELECTRICAL INDICATIONS  OPERATIONAL LIFE  EASE OF MAINTENANCE  AVAILABILITY OF SPARES  CONTROL VOLTAGE  VOLUME/WEIGHT

SELECTION PARAMETERS TYPE

TYPE OF ACB

MANUALLY OPERATED

FIXED

DRAW-OUT

ELECTRICALLY OPERATED

FIXED

DRAW-OUT

SELECTION PARAMETERS ULTIMATE & SERVICE S/C BREAKING CAPACITY  AS PER EARLIER IS : 2516 (NOW SUPERSEDED BY IS 13947) : P1 & P2 CATEGORIES  AS PER IS 13947 PART 2 : RATED ULTIMATE S/C BREAKING CAPACITY (Icu)

& RATED SERVICE S/C BREAKING CAPACITY (Ics) Ics SHOULD BE 25% or 50% or 75% or 100% of Icu

SELECTION PARAMETERS RATED S/C MAKING CAPACITY RATIO ‘n’ BETWEEN S/C MAKING CAPACITY & S/C BREAKING CAPACITY & RELATED POWER FACTOR S/C BREAKING CAPACITY ‘I’ (KA rms) 4.5  I  6 6  I  10 10  I  20 20  I  50 50  I

POWER FACTOR

MINIMUM VALUE OF ‘n’

0.7 0.5 0.3 0.25 0.2

1.5 1.7 2.0 2.1 2.2

SELECTION PARAMETERS UTILIZATION CATEGORY TYPE APPLICATION WITH RESPECT TO SELECTIVITY

A

CBs NOT SPECIFICALLY INTENDED FOR SELECTIVITY UNDER S/C CONDITIONS WITH RESPECT TO OTHER SCPDs IN SERIES ON THE LOAD SIDE, i.e WITHOUT AN INTENTIONAL SHORT TIME DELAY PROVIDED FOR SELECTIVITY UNDER S/C CONDITIONS, & THEREFORE WITHOUT A ‘Icw’ RATING

B

CBs SPECIFICALLY INTENDED FOR SELECTIVITY UNDER S/C CONDITIONS WITH RESPECT TO OTHER SCPDs IN SERIES ON THE LOAD SIDE, i.e WITH AN INTENTIONAL SHORT TIME DELAY PROVIDED FOR SELECTIVITY UNDER S/C CONDITIONS, & THEREFORE HAVE A ‘Icw’ RATING

SELECTION PARAMETERS DISCRIMINATION WHAT IS DISCRIMINATION ? IN CASE OF FAULT IN THE SYSTEM, THE NEAREST UPSTREAM CB/FUSE SHOULD CLEAR THE FAULT

THUS ISOLATING FAULTY PART OF THE SYSTEM WHILE HEALTHY PART REMAINS UNAFFECTED

VARIOUS FAULTS FOR WHICH DISCRIMINATION IS REQUIRED • SHORT CIRCUIT

• OVERLOAD • EARTH FAULT

TYPES OF DISCRIMINATION POSSIBLE BETWEEN ACBs

 TIME BASED  CURRENT BASED

TIME BASED DISCRIMINATION IN CASE OF S/C FOR TIME BASED DISCRIMINATION  THE FINAL ACB BEFORE THE LOAD MUST TRIP IMMEDIATELY UNDER S/C CONDITIONS (AS IT DOES NOT REQUIRE TIME DELAY)  ALL UPSTREAM ACBs ARE TIME-DELAYED WITH PROGRESSIVE DELAY TIMES FOR S/C TRIPPING

CURRENT BASED DISCRIMINATION IN CASE OF S/C FOR COMPLETE CURRENT BASED DISCRIMINATION PICK-UP SETTING OF S/C PROTECTIVE RELEASE OF IMMEDIATE UPSTREAM ACB SHOULD BE > FAULT LEVEL AT THE LOCATION OF DOWNSTREAM ACB

SELECTION PARAMETERS OVERCURRENT RELEASE

THERMO MAGNETIC

ANALOG SOLID STATE

MICRO-PROCESSOR BASED

I-t CH. OF A TYPICAL THERMO-MAGNETIC RELEASE 10000 OPERATING LIMITS THERMAL

TRIP TIME IN SECONDS

1000

100 ZONE OF S / C OPERATION ( M1 / M2)

10

T. O. T. AT MAX. OF DN2 SETTING M.I.T. AT MAX. OF DN2 SETTING M.I.T. AT MIN. OF DN2 SETTING

1 0.20 0.10

DN 2 (CONT. 100 - 300 mS ) DN 1 (25 mS) TOTAL OPERATING TIME MIN. IMPULSION TIME

0.01 1

2

3 4 5 6 7 8 9 10

20

30 40 50

100

MULTIPLES OF SET CURRENT

400

1000

TRIP TIME

I-T CH. OF A TYPICAL SOLID STATE RELEASE

LONG TIME (O/L) SHORT TIME (S/C) INSTANTANEOUS (S/C) EARTH FAULT

MULTIPLES OF CURRENT

SELECTION PARAMETERS O/L & S/C SETTINGS WHAT IS PICK-UP SETTING FOR CB ?

IT IS THAT CALIBRATED VALUE OF MINIMUM CURRENT, (SUBJECT TO CERTAIN TOLERENCES) WHICH WILL CAUSE A TRIP DEVICE (e.g.OVERCURRENT RELEASE) TO ULTIMATELY TRIP THE CB IT IS NORMALLY EXPRESSED AS MULTIPLES OR PERCENTAGE OF CT TAP OR THE LONG-TIME DELAY PICK-UP

OVERLOAD SETTING  PICK-UP SETTING : NO HIGHER THAN NECESSARY & WHICH MEET APPLICABLE STANDARDS WITHOUT CAUSING NUISANCE TRIPPING

 TIME DELAY SETTING (WHERE APPLICABLE) : NO HIGHER THAN NECESSARY TO OVERRIDE TRANSIENT & STEADY STATE OVERCURRENTS ASSOCIATED WITH ENERGIZING OF LOAD EQUIPMENTS & TO COORDINATED WITH DOWNSTREAM PROTECTION DEVICES

SHORT CIRCUIT SETTING  PICK-UP SETTING : NO HIGHER THAN NECESSARY TO AVOID NUISANCE TRIPPING & SHOULD NOT BE MORE THAN THE AVAILABLE S/C CURRENT AT LOCATION OF THE CB  TIME DELAY SETTING (WHERE APPLICABLE) : THAT MINIMUM, WHICH IS REQUIRED FOR DOING TIME BASED DISCRIMINATION WITH DOWNSTREAM CBs

SELECTION PARAMETERS ACCESSORIES - U/V RELEASE • VERSIONS : 1) INSTANTANEOUS & 2) TIME DELAY • FOR - PERMITS CLOSING OF CB IF THE VOLTAGE IS  85% & TRIPS UNDER EXTREME U/V - ELECT. INTERLOCKING - REMOTE TRIPPING • OPERATION : 70% TO 35% OF Vn • PICK-UP :  85% OF Vn

SELECTION PARAMETERS ACCESSORIES - SHUNT RELEASE • VERSIONS : 1) A.C. COIL & 2) D.C. COIL

• FOR - REMOTE TRIPPING - ELECT. INTERLOCKING • OPERATION : 70% TO 110% OF Vn FOR A.C. COIL

SELECTION PARAMETERS ACCESSORIES - E/F RELEASE • VERSIONS : 1) FIXED SETTINGS OF 10%, 20% OF In & 2) FIXED SETTINGS OF 30%, 40%, 50% OF In • FOR E/F PROTECTION • ONLY IN CONJUNCTION WITH THERMOMAGNETIC RELEASE • FOR 3 PHASE 4 WIRE SYSTEM, FOURTH CT REQUIRED

SELECTION PARAMETERS ACCESSORIES - LOCKS & INTERLOCKS • LOCKABLE TRIP PUSH BUTTON (CAN ALSO BE USED FOR INTERLOCKING TWO OR MORE CBs) • ISOLATED/ANY POSITION LOCK (CAN ALSO BE USED FOR INTERLOCKING TWO OR MORE CBs) • RACKING INTERLOCK

SELECTION PARAMETERS MECHANICAL INTERLOCKING BY LTPB • FOR - TWO I/C + ONE B/C SYSTEM - THREE I/C + TWO B/C SYSTEM • SUITABLE FOR ALL TYPES OF ACBs (MF, MDO, EF & EDO)

SELECTION PARAMETERS MECHANICAL INTERLOCKING BY LTPB TWO I/C + ONE B/C SYSTEM TRANSFORMER 1600 KVA

G

PCC

)A 

21 

) 

22 

) 

13

) 

11 

A

12 



STANDBY GENERATOR 1250 KVA

)A 23 

) 

24 

TWO A TYPE KEYS ARE PROVIDED



)

SELECTION PARAMETERS MECHANICAL INTERLOCKING BY LTPB THREE I/C + TWO B/C SYSTEM

G

PCC

)A 

21 

) 

22 

) 

23 

) 

14

) 

11 

A

STANDBY G GENERATORS

12 

)A 

24 

) 

15

) 

TRANSFORMER 1600 KVA

B

13 



)B

25 

) 

26 

TWO A TYPE KEYS & ONE B TYPE KEY ARE PROVIDED



)

SELECTION PARAMETERS MECHANICAL INTERLOCKING BY ISOLATED POSITION LOCK • FOR - TWO I/C + ONE B/C SYSTEM - THREE I/C + TWO B/C SYSTEM • SUITABLE FOR ONLY DRAW-OUT ACBs (MDO & EDO)

SELECTION PARAMETERS ACCESSORIES - MICROSWITCHES FOR ELECT. INDICATIONS • SERVICE/TEST/ISOLATED POSITION INDICATION

• UNDER VOLTAGE/SHUNT/EARTH FAULT RELEASE TRIP INDICATION • O/L & S/C TRIP INDICATION - COMMON & SEPARATE

SELECTION OF ACB BASIC CRITERIA CB SHOULD HAVE ADEQUATE : • • • • •

RATED VOLTAGE, Ue RATED CURRENT, In RATED S/C BREAKING CAPACITY, Icu /Ics RATED S/C MAKING CAPACITY, Icm RATED SHORT TIME WITHSTAND CURRENT, Icw • DISCRIMINATION WITH OTHER CBs & FUSES

EXAMPLE OF ACB SELECTION SELECTION OF ACB ‘11’, ‘21’ & ‘31’ IN THE SHOWN

SINGLE LINE DIAGRAM

SINGLE LINE DIAGRAM TRANSFORMER 1600 KVA

PCC

) 

22 

) 

) 

12  13

F1

350 A



) 

11  21 

STANDBY GENERATOR 1250 KVA

G

F2

) 23 

24 

300 A

300 A

) 



MCC

BUSBAR U/G CABLE 



 F3

) 





31







)   

M1

50HP

)

M2

M3

M4

100HP

30HP

150HP

CB SDF STARTER

SYSTEM DATA  TRANSFORMER : 11/0.433 KV 1600 KVA

 STANDBY GENERATOR : UrG = 415 V 1250 KVA  INDUCTION MOTORS : M1, IrM = 70A M2, IrM = 135A M3, IrM = 40A M4, IrM = 200A

AIR CIRCUIT BREAKER ‘11’ REQUIRED CURRENT RATING TRANSFORMER FL CURRENT = 1600 × 1000  3 × 433 =

2134 A

CONSIDERING 10% OVERLOADING, TOTAL CURRENT = 1.1 × 2134 = 2347 A

 In OF CB ‘11’  2347 A

AIR CIRCUIT BREAKER ‘11’ REQUIRED S/C BREAKING CAPACITY

Icu OF CB ‘11’  IK SUPPLIED BY TRANSFORMER AT F1  38.77 KA

AIR CIRCUIT BREAKER ‘11’ REQUIRED S/C MAKING CAPACITY

Icm OF CB ‘11’  IP SUPPLIED BY TRANSFORMER AT F1  87.71 KA(PEAK)

AIR CIRCUIT BREAKER ‘21’ REQUIRED CURRENT RATING SAME AS FOR ACB ‘31’

REQUIRED S/C MAKING & BREAKING CAPACITY SAME AS FOR ACB ‘11’

AIR CIRCUIT BREAKER ‘31’ REQUIRED CURRENT RATING

In OF CB ‘31’   (IrM)  (70 + 135 + 40 + 200)  445 A

AIR CIRCUIT BREAKER ‘31’ REQUIRED S/C BREAKING CAPACITY

Icu OF CB ‘31’  IK SUPPLIED BY TRANSFORMER AT F3  15.67 KA

AIR CIRCUIT BREAKER ‘31’ REQUIRED S/C MAKING CAPACITY

Icm OF CB ‘31’  IP SUPPLIED BY TRANSFORMER AT F3  27.7 KA(PEAK)

TIME BASED DISCRIMINATION SETTING OF DELAY TIMES FOR UPSTREAM ACBs MINIMUM IMPULSION TIME OF IMMEDIATE

UPSTREAM ACB SHOULD BE > TOTAL OPERATING TIME OF DOWNSTREAM ACB

TIME BASED DISCRIMINATION BETWEEN ACBs ‘11’, ‘21’ & ‘31’ SUPPOSE FOR ACB ‘31’  M.I.T. = 25 mSEC &  T.O.T = 90 mSEC  ACB ‘21’    ACB ‘11’  

M.I.T. = 100 mSEC T.O.T. = 165 mSEC M.I.T. = 200 mSEC T.O.T = 265 mSEC

CURRENT BASED DISCRIMINATION BETWEEN ACBs ‘11’, ‘21’ & ‘31’  CURRENT BASED DISCRIMINATION IS NOT POSSIBLE BETWEEN ACB ‘11’ & ‘21’ SINCE FAULT LEVEL AT THEIR LOCATIONS ARE SAME  CURRENT BASED DISCRIMINATION IS POSSIBLE BETWEEN ACB ‘21’ & ‘31’ IF S/C PICKUP SETTING OF ACB ‘21’ > IK AT F3

ACB SELECTION CHART OF VALUES OBTAINED CHARACTERISTICS

In

CB ‘11’

 2347 A

CB ‘21’

 445 A

CB ‘31’

 445 A

Icu (RMS)

 38.77 KA  38.77 KA  15.67 KA

Icm (PEAK)

 87.71 KA  87.71 KA  27.7 KA

T.O.T. (mSEC) Icw

265 mSEC 165 mSEC 90 mSEC (38.77 KA FOR (38.77 KA FOR (15.67 KA FOR HT CB T.O.T.)

265 mSEC )

165 mSEC)

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