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CLIENTE - CUSTOMER
DOCUMENT CODE
GROUPMENT SONATRACH AGIP
SOX0051136
LOCALITA' - PLANT LOCATION
BIRREBAA NORD OIL CENTRE (ALGERIA)
COMMESSA - JOB IMPIANTO - PLANT
ROD INTEGRATED DEVELOPMENT (RE-INJECTION UNITS)
284.3134
Field Modification Instruction
MS5002C conversion to MS5002D Power Crystal
NOTE This document provides customers with information concerning the major steps and responsibilities of unit installation. It does not detail installation methods. The purpose is to enhance users understanding of the installation process. This document is GE Company proprietary information.
TITLE:
DOCUMENT CODE
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: DATE
ISSUE
26-Feb-14
REVISION
SOX0051136 APPROVED
Electronically Stored
CHECKED
Electronically Stored
DRAWN
SIME
0 SECURITY CODE
N
SCALE
REPLACES/DERIVED FROM
1st ISSUE
ORIGINAL JOB
SIZE
N/A
N/A
26-Feb-14
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
1 of 2
GE NuovoPignone-Electronically Approved Drawing-Checked: Andro' R., Approved: Alvino G.-Internal DT-'N'
SONATRACH – AGIP ALGERIA
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
INDEX 1.
SCOPE OF WORK __________________________________________________________________ 4
2.
GENERAL _______________________________________________________________________ 5 2.1. 2.2. 2.3. 2.3.1 2.3.2 2.3.3 2.4. 2.5.
3.
REQUIREMENTS AND LIMITATIONS TO BE RESPECTED ____________________________________________ 5 SAFETY INSTRUCTION _____________________________________________________________ 5 PRE-CONVERSION CHECKS __________________________________________________________ 6 Material Checks ____________________________________________________________6 Documentation & Procedures ___________________________________________________6 Common & Special Tools ______________________________________________________6 REFERENCE DOCUMENTS ___________________________________________________________ 7 ACTIVITIES LIST (FOR REFERENCE ONLY) __________________________________________________ 10
DESCRIPTION OF UP-GRADE ACTIVITIES ___________________________________________________ 12 3.1. 3.1.1. 3.1.2. 3.1.3. 3.1.4. 3.1.5. 3.1.6. 3.2. 3.2.1. 3.2.2. 3.2.3. 3.2.4. 3.2.5. 3.2.6. 3.2.7. 3.2.8. 3.2.9. 3.2.10. 3.2.11. 3.2.12. 3.2.13. 3.2.14. 3.3. 3.3.1. 3.3.2. 3.3.3. 3.3.4. 3.3.5. 3.4. 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5
Preliminary Disassembly Activities _________________________________________________ 12 Electrical cables, fire-fighting system and Instruments removal _____________________________ 12 Ventilation Ducts Removal _______________________________________________________ 13 Inlet Ducts Removal ___________________________________________________________ 16 Ladders, Walkways & Support Structures Removal ______________________________________ 18 Interconnecting Piping Removal____________________________________________________ 20 Turbine and Accessory Compartment Removal _________________________________________ 21 MS5002C Module Removal Activities ________________________________________________ 23 Load Coupling Guard Removal_____________________________________________________ 23 Load Coupling Removal ________________________________________________________ 24 Auxiliary Coupling Guard Removal __________________________________________________ 25 Auxiliary Coupling Removal ______________________________________________________ 26 Load & Auxiliary Gear Alignment Check ______________________________________________ 27 Gas Turbine Instruments Removal__________________________________________________ 27 Upper Half Inlet Plenum Removal __________________________________________________ 28 Upper Half Exhaust Plenum Removal ________________________________________________ 29 Internal Compartment Piping Removal _______________________________________________ 30 Combustion Cover Area Instrumentation Removal _______________________________________ 31 IGV Actuator Removal _________________________________________________________ 32 2nd Stage Nozzle Actuator Removal _______________________________________________ 33 MS5002C Gas Turbine Module Removal______________________________________________ 34 Lower Half Inlet Plenum Removal __________________________________________________ 37 Starting System Replacement ____________________________________________________ 38 Old Starting System and Clutch Removal _____________________________________________ 38 Auxiliary Basepalte Modification __________________________________________________ 40 Pre-Installation of New Starting System ___________________________________________ 40 Installation of New Starting System ________________________________________________ 41 New Starting System Piping Assembly _____________________________________________ 43 New MS5002D Power Crystal Installation ____________________________________________ 44 Turbine baseplate modification ___________________________________________________ 44 Mobile crane trucks positioning inside the building _____________________________________ 44 Lower Half Inlet Plenum Assembly ________________________________________________ 45 New Turbine MS5002D Handling __________________________________________________ 45 Inlet Plenum Connection to Compressor Casing ________________________________________ 47 TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
2 of 3
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 3.4.13 3.4.14 3.4.15 3.4.16 3.4.17 3.4.18 3.5. 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 3.5.10
Exhaust Plenum Connection to GT Exhaust Frame ______________________________________ 48 2nd Stage Nozzle Actuator Assembly _____________________________________________ 48 IGV Actuator Assembly ________________________________________________________ 49 Combustion Cover Area Instrumentation Assembly ______________________________________ 50 Internal Compartment Piping Assembly ______________________________________________ 51 Upper Half Inlet Plenum Assembly _________________________________________________ 52 Upper Half Exhaust Plenum Assembly _______________________________________________ 53 Gas Turbine Instruments Assembly ________________________________________________ 54 Load & Auxiliary Gear Alignment Check ______________________________________________ 55 Auxiliary Coupling Assembly _____________________________________________________ 55 Auxiliary Coupling Guard Assembly _________________________________________________ 56 Load Coupling Assembly ________________________________________________________ 57 Load Coupling Guard Assembly ____________________________________________________ 57 Final Assembly Activities _______________________________________________________ 58 Turbine and Accessory Compartment Assembly ________________________________________ 58 Ladders, Walkways & Support Structures Assembly _____________________________________ 59 Inlet Duct Assembly ___________________________________________________________ 62 Ventilation Duct Assembly _____________________________________________________ 64 IGV Actuator and 2nd Stage Nozzle Calibration ________________________________________ 65 Interconnecting Piping Re-assembly ________________________________________________ 66 Electrical cables, Fire –Fighting system and Instruments Re-assembly ________________________ 69 Building modification ___________________________________________________________ 70 New Ventilation Pulse Jet Filter House Assembly_______________________________________ 72 UCP (Mark VI TMR) Hardware & Software Modification ___________________________________ 75
4.
CONSUMABLE MATERIALS ____________________________________________________________ 76
5.
CLASSIFIED DOCUMENTATION __________________________________________________________ 77
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
3 of 4
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
1.
SCOPE OF WORK Purpose of the present FMI is to provide description & instruction for MS5002C conversion to MS5002D Power Crystal and relative auxiliary system upgrade activities. The scope of supply includes also the new pulse jet filter house for the ventilation system, the new starting system and the upgrade of the control room. The following table lists the details of the relevant Job Numbers:
Old Unit Model MS5002C 2BCL406/A BCL306/C
New Unit Model MS5002D Power Crystal 2BCL406/A BCL306/C
Old S/N G06707 KA303/4 KA305
New S/N G08821 KA303/4 KA305
Old Unit J.N. 160.5760 110.1743 110.1743
New J.N. [GT] 284.3134 -
NOTES The FMI includes instructions and relevant drawings part number required for the installation of the parts included in the scope. The instructions supplied have been written for persons with a good working knowledge of GE design, their control system and General Electric’s model list documentation system. This document is not intended to be a step by step instruction, nor it is intended to be a scheduling or work activity list and is issued for reference purposes only. Some of the reference documents/drawings listed in this FMI are “GE Strictly Confidential” (see para. 5 for the relative details) and are intended “For Internal Use Only”. This document does not contain information about the commissioning and start-up.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
2.
GENERAL
2.1.
Requirements and Limitations to be Respected Availability of local workshop for modification activities. Availability of spaces on the materials warehouses for recovery all new parts for modification and for recovery the old components removed from the train. Availability of lifting and transfer of the necessary materials. Availability of man power and supervisor following the required number and skill of the job activities plan. Detailed engineering and final test procedures. All items that interfere with lifting and positioning operations are removed.
2.2.
Safety Instruction
WARNING REMOVE AND TAG OUT ELECTRICAL POWER FROM ALL SYSTEM/CIRCUITS UPON WHICH WORK IS PERFORMED. PROVIDE ALTERNATIVE FIRE PROTECTION MEANS WHEN THE UNIT FIRE PROTECTION SYSTEM HAS BEEN DISABLED. IN GENERAL, OPERATORS MUST UTILIZE THE PERSONNEL PROTECTION DEVICES SUITABLE FOR THE DANGERS PRESENT IN THE ZONE TO WHICH THEY ACCEDE AND CARRY OUT ALL OPERATIONS. THE OPERATOR CLOTHING MUST BE ADEQUATE TO THE HAZARD PRESENT IN THE MACHINERY AREA. PURGE THE TURBINE OF POTENTIALLY HAZARDOUS VAPOUR. USE EXTREME CARE TO ISOLATE AND VENT GAS. BEFORE WORKING ON THE GAS TURBINE OR ON THE LINES FOR MODIFICATION, PUT THE MACHINE AND ITS AUXILIARIES IN SAFE CONDITIONS BY ISOLATING THEM FROM ANY SOURCE OF EXTERNAL INCOMING (ELECTRICAL, LIQUID FUEL, GAS AND OTHER DANGEROUS FEEDS). ADEQUATE PRECAUTIONS SHALL BE TAKEN TO PREVENT DAMAGE TO EXTERNAL PIPING AND ELECTRICAL LEADS DURING HANDLING OF WEIGHTLIFTING. DO NOT CLIMB OR STEP ONTO ANY PARTS OF TURBINE OR ITS PIPING.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
2.3.
Pre-conversion Checks Materials, documentation, tools and equipment necessary for the upgrade activities shall be checked before starting the operations for the FMI application at site.
2.3.1
Material Checks Packing materials list: check the components on each packing at site. Checks the availability of parts required (on site & last delivered) for FMI activities on site. Check the correct preservation / status of all materials at site suitable for the correct installation.
2.3.2
Documentation & Procedures Check all documents and drawing in order to verify the quality of the modifications and the correct release of revision. Bill of materials available for all components described in the Purchase Order Main Material List. Instruction Operation and Maintenance Manual available at site. Verification of the Safety requirements during all phases of the modification, special personal protection and hot & cold permit procedure requirements.
2.3.3
Common & Special Tools Check at site the available special tools and common tools.
Check at site the availability of the equipment, scaffoldings; container for stocking the materials and tools.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
6 of 7
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
2.4.
Reference Documents CODE
DESCRIPTION
ITM40101
SSS Clutch
ITN02163
Bolts and Nuts Tightening Torques Gas Turbine
RIC8990002
Blind Disks Management
RM 0474926
Starting System Electric Motor
RV-30971
V/GCV for GT Fuel Gas Control/Stop
RV-65121
Compressed Air Extraction Valve (6”)
SM 4550101
Auxiliary Coupling Guard Assembly
SM 4593582
MS5002D – On Base Enclosure Modification Drawing
SM 7741844
Pulse Jet Piping
SM 8318539
Support Structure Modification for New Inlet Duct
SM 8318540
MS5002D – Inlet Duct Support Structure Modification Drawing
SM-41383 SM-4550101
Filter House Outline Auxiliary Coupling guard
SM-8415900
Pulse Jet Interconnecting Piping Supports
SM-83236
MS5002D - Inlet Ventilation Duct Modifications Details
SM-84266
Expansion Joint
SM-84267
Inlet Duct Elbow
SMO0115916
IGV Servo Valve
SMO0384589
Baseplate Modification Drawing
SMO0385068
Baseplate Accessories Construction
SMO0388509
Feed And Drain Oil Bearing Piping
SMO0480502 SMO0683076
Spark Plug Assembly Inlet Plenum
SMO0733126
Auxiliary Coupling Guard
SMO0733414
Load Coupling Guard Assembly
SMO0869900
Exhaust Plenum
SMO0891100
Inlet Plenum
SMO1508457
Off-Line Washing Manifold
SMO1734314
Gas Turbine Nozzle Arrangement Control
SMO9510106
Grounding System for Gas Turbine and Auxiliary Systems
SMO9620490
MS5002D Starting Motor Installation Drawing
SMO9620539
Starting Motor Installation Drawing
SMO9628097
Starting Motor Soleplate
SMO9628098
Starting Motor Soleplate
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
7 of 8
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
CODE
DESCRIPTION
SMO9715041
MS5002D Bearings Instrumentation
SMO9721041
Wheel Spaces thermocouples Cable Arrangement
SMO9723715
Flame Detectors Conduit Arrangement
SMO9723739
Flame Detectors
SMO9727707
Conduit arr. Lighting, fire and gas detectors
SMO9860055
Baseplate Interconnecting Piping
SMO9868078 SMO9870101
Lube Oil Piping to Bearings MS5002 Load Coupling Drainage Oil Piping
SMO9875558
Fuel Gas Piping
SMO9876265
MS5002C/D Fuel Gas Piping Turbine Side
SMO9886676
Lube Oil Piping At Torque Converter
SMO9886677
Torque Converter Oil Piping
SMO9890807 SMO9897452
Water Wash Piping Vent Piping on Package
SMO9903552
Air Cooling probes piping
SMO9920254 SMO9921303
Cooling & Sealing Piping Interconnecting Piping
SMO9962033
Axial compressor Water Washing “On/Off” Piping
SMO9977505
Pulse Jet Air Interconnecting Piping
SMO9977515
Plant Interconnecting Piping
SMO9985069
MS5002D Cooling And Sealing Air Piping
SOM00108
Outline Load Coupling
SOM02882
Shaft Alignment specification
SOM09978
P&ID
SOM10922
Auxiliary Coupling
SOM18067
Ultraviolet Flame Detector
SOM22662
IGV Actuator System
SOM38208 SOM44953
IGV Actuator for MS5002D Instruction for storage, handling and assembly of aero-derivative heavy duty gas turbine inlet system components
SOM45219
On-Line Washing Manifold
SOM5461606
MS5002D Cross Section Drawing
SOM62463
MS5002C General Arrangement
SOM6600632
MS5002C Cross Section Drawing
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
8 of 9
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
CODE
DESCRIPTION
SOM6601250
MS5002C Enclosure with Exhaust Plenum On Right side
SOM6600686
Piping Connection List
SOM6601339
Ladders & Walkways Assembly
SOM6601376
Interconnecting Piping
SOM6601961
CO2 Fire Fighting System
SOM6602024
Instrument Electrical Hook-Up
SOM6602121
Instrument Primary/Pneumatic Hook-Up
SOM6602853
Load Coupling
SOM6617686 SOM6630901
Electric Actuated Valve (20CB) Lifting Sketch For MS5002D HP + LP Module
SOM6639604
Ventilation Filter House Foundation Loads
SOM6640249
MS5002D General Arrangement
SOM6640252
Inlet Duct Modification Drawing
SOM6640293
MS5002D – Inlet Ventilation Duct Modification Drawing
SOM6640372
Building Modification
SOM6656637
MS5002D Water Washing System
SOM6657033
MS5002D Product Structuring - Filter House Outline Drawing T-01
SOM6759993
Technical specification Low voltage cables And MCC panel Modification
SOM6760504 SOM6761094
Painting Specification Electrical packaging specification – conversion from MS5002C to MS5002D power crystal
VTO25346
Inlet Duct Supporting Structure Outline
VTO25412
Inlet Duct Manufactory Drawing
VTO54092
Ventilation Duct Assembly Drawing
VTO56153
Inlet Duct Assembly Drawing
VTO62510
MS5002C Exhaust Duct Layout
VTO64010
Ventilation Duct MS5002C Outline
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
9 of 10
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
2.5.
Activities List (For Reference Only)
Preliminary disassembly activities Electrical cables, fire fighting system and Instruments removal Ventilation ducts removal Inlet duct removal Supports, ladders and walkway removal Interconnecting piping removal Enclosure roof and panels removal MS5002C module removal activities Mobile crane trucks positioning inside the building Load coupling guard and coupling removal Auxiliary coupling guard and auxiliary coupling removal Load and auxiliary gear alignment check GT instruments removal Upper half inlet and exhaust plenum removal Internal compartment piping removal Combustion cover area instruments removal IGV actuator removal 2nd stage nozzle actuator removal MS5002C module removal activities Lower half inlet plenum removal Starting system replacement Electric starting motor system removal Starting system baseplate modification New electric starting motor system installation Piping assembly New MS5002D Power Crystal Installation Turbine baseplate modification Mobile crane trucks positioning inside the building Lower half inlet plenum installation New turbine positioning Inlet and exhaust plenum connection 2nd stage nozzle actuator installation IGV actuator installation Combustion cover area instruments installation Internal compartment piping installation Upper half inlet and exhaust plenum installation Gas turbine instruments installation TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
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10 of 11
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Load & auxiliary gear alignment check Auxiliary coupling and guard assembly Load coupling and guard assembly Turbine and accessory compartment assembly Ladders & walkway and support structures assembly Inlet duct assembly Ventilation duct assembly IGV actuator and 2nd stage nozzle calibration Interconnecting piping re-assembly Electrical cables, anti-fire system and instrument re-assembly Building modification Pulse jet filter house assembly UCP (Mark VI TMR) hardware & software modification
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
A SHEET
11 of 12
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.
DESCRIPTION OF UP-GRADE ACTIVITIES The following chapters contain a list of actions to carry out during the assembly phase and a list of main materials (shown in the sketches) necessary to the modification, with suggested quantity needed in case of emergency as breaking or damaging of items during the works. The list below is only for strictly required materials to be used for the modification activities, and should be taken just as general recommendation. Please refer to the original GE bill of materials for the complete and fully inclusive items list.
3.1.
Preliminary Disassembly Activities
3.1.1.
Electrical cables, fire-fighting system and Instruments removal 1.
Disconnect the lighting inside the turbine and accessory compartment.
2. Disconnect the fire fighting system inside the turbine and accessory compartment. 3. Disconnect all conduits and any other fixtures, as JB or TB attached to the roof and side panels of the Gas Turbine and accessory compartment. 4. Coil up all free wires and hang them near the pull boxes taking care to provide the adequate protection. 5. Remove the section of conduits as needed to avoid any interference during the removal operations of the turbine and starting motor.
WARNING CHECK AND IDENTIFY THE CONDUIT OF THE LIGHTING, FIRE FIGHTING, GAS DETECTION SYSTEM AND ANY OTHER FIXTURE ATTACHED TO THE ROOF AND SITE PANELS THAT HAVE TO BE REMOVED. Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM6602121 SOM6602024 SOM6601961
P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up CO2 Fire Fighting System
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.1.2.
Ventilation Ducts Removal 1.
Disconnect the electrical cables from the fan motors.
2. Sling the two ventilation fan motors and operate the bridge crane in order to support them before their removal. Refer to figure 2 below. 3. Unscrew the bolts connecting between the fan motors and their supports. 4. One by one, lift the motors and put them in dedicated area. 5. Identify and mark the ventilation components location to be removed. Refer to figure 1 below. 6. One by one, sling the ducts sections to be removed and operate the bridge crane in order to support them before their removal. 7. Unscrew the bolts connecting the ventilation ducts to the enclosure roof. 8. Remove the ducts sections above the enclosure roof. 9. Remove the bolts connecting each duct section and the bolts at the base of relative supports. 10. Remove the ducts sections using the bridge crane; transport the ducts to dedicate area. Drawing List DRAWING CODE
DESCRIPTION
SOM62463 VTO64010 VTO54092
MS5002C General Arrangement Ventilation Duct MS5002C Outline Ventilation Duct Assembly Drawing
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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A SHEET
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 1 – Ventilation Components to Remove (see dwg VTO64010 & VTO54092)
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
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SECURITY CODE
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N/A ORIGINAL JOB
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284.3134
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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
VENTILATION FAN MOTORS INLET ELBOW DUCT TO REMOVE
VENTILATION DUCT TO REMOVE
Figure 2 – Fan Motors and Ventilation Duct to Remove
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.1.3.
Inlet Ducts Removal 1.
Identify and mark the inlet duct component location to be removed. Refer to figure 3 below and figure 2 above.
Figure 3 – Inlet Duct to Remove (see dwg VTO56153 & SOM62463)
2. Sling the elbow inlet duct and operate the bridge crane in order to support it before removal. Refer to VTO56153, mark 2 and figures 2, 3 above. 3. Unscrew the bolts connection among the elbow duct, the horizontal inlet duct and the expansion joint; then remove the elbow inlet duct and transport it to dedicated area.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
4. Sling and remove the expansion joint. Transport it to dedicated area (Insert bolts in order to permit the right expansion joint disassembly). Refer to VTO56153, mark 1. 5. Optional operation: remove the horizontal inlet duct in order to allow the lifting and replacement of the starting system motor and relative clutch. This operation will be executed only if it will be not used the dedicated lift equipment for starting system. Drawing List DRAWING CODE
DESCRIPTION
SOM62463 VTO56153 VTO25412
MS5002C General Arrangement Inlet Duct Assembly Drawing Inlet Duct Manufactory Drawing
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.1.4.
Ladders, Walkways & Support Structures Removal 1.
Remove the ladder highlighted with green color in the figure 4 below. This is necessary in order to guarantee the free access to the lifting trucks inside the building. See figure 5 below.
Figure 4 – Ladder and Support Structures to Remove (see dwg SOM62463)
2. Check that the support structures to be removed are completely free (highlighted with red color in figure 4 above), then proceed to remove the structures transporting each part to dedicated area. Refer to the figures 4, 5. 3. Remove the ladders and the walkways positioned in front of the Gas Turbine compartment as shown in the figure 5 below.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
SUPPORT STRUCTURES TO REMOVE
LADDERS&WALKWAYS TO REMOVE
LADDER TO REMOVE
Figure 5 – Ladders, Walkways and Support Structures to Remove
Drawing List DRAWING CODE
DESCRIPTION
SOM62463 VTO25346 SOM6601339
MS5002C General Arrangement Inlet Duct Supporting Structure Outline Ladders & Walkways Assembly
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
LANGUAGE
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.1.5.
Interconnecting Piping Removal
WARNING WARNING: ALL BLIND FLANGES/DISKS SHALL BE REGISTERED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”, IN ORDER TO REMOVE THEM DURING THE REASSEMBLY PHASE. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES TO THE MACHINES AND TO RELATED SYSTEMS 1.
Identify and mark the components location to be removed to facilitate their reassembling.
2. Remove load coupling drainage piping (see SMO9870101). 3. Remove auxiliary coupling guard drain piping (see SM-4550101 and SMO0733126). 4. Remove fuel gas interconnecting piping (3”-FG) between fuel gas valve and GT fuel gas piping (Item 0911) inside accessory compartment (see SMO9860055). 5. Remove interconnecting pulse jet system piping on the enclosure and TP-210 (see SOM6601376 and SMO9921303). 6. Remove auxiliary and turbine enclosure vents interconnecting piping TP-101, TP-276 and TP-335 (see SOM6601376 and SMO9897452).
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM6601376 SOM6600686 SMO9870101 SM-4550101 SMO0733126 SMO9860055 SMO9921303 SMO9897452 SOM62463 RIC8990002
P&ID Interconnecting Piping Piping Connection List MS5002 Load Coupling Drainage Oil Piping Auxiliary Coupling guard Auxiliary Coupling Guard Baseplate Interconnecting Piping Interconnecting Piping Vent Piping on Package MS5002C General Arrangement Blind Disks Management
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.1.6.
Turbine and Accessory Compartment Removal 1.
Check and verify that the conduit of the lighting, fire fighting, gas detection systems and any other fixtures attached to the roof and side panels has been completely removed.
2. Identify and mark the location of compartments to be removed to facilitate their reassembling. 3. Prepare to lift the roof panels (turbine and accessory) using the relative eye bolts. Unbolt the roof from the side wall frames. 4. Remove all roof bolting. 5. Lift the roof panels of the turbine and accessory compartment. 6. Lay the panels down on the truck and transport them to the dedicated area. 7. Prepare to lift the turbine compartment panels (both side) using the relative eye bolts and unbolt them from their supports. 8. Lift the turbine panels and lay them down on the truck to transport them to dedicated area and lay them down on wooden blocks. 9. Remove all turbine compartment beams and transport them to dedicated area. 10. The points below have to be executed only if it will be used the dedicated equipment for starting system (see figure 6 below). 11. Prepare to lift the accessory compartment panels (front side) using the relative eye bolts and unbolt them from their supports. 12. Lift the accessory panels and lay them down on the truck to transport them to dedicated area and lay them down on wooden blocks. 13. Remove auxiliary compartment beams (roof and front side) and transport them to dedicated area.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
GAS TURBINE COMPARTMENT
ACCESSORY COMPARTMENT
Figure 6 – Gas Turbine and Accessory Compartments Drawing List DRAWING CODE
DESCRIPTION
SOM62463 SOM6601250
MS5002C General Arrangement MS5002C Enclosure with Exhaust Plenum On Right side
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.
MS5002C Module Removal Activities
3.2.1.
Load Coupling Guard Removal 1.
Remove the vertical joint bolts between the expansion joint and the spacer guard.
2. Remove the upper half vertical joint bolts between the spacer guard and the coupling guard gas turbine side. 3. Compress expansion joint and remove the spacer guard horizontal joint bolts. 4. Lift the upper half spacer guard. 5. Remove the lower half vertical connection bolts between the spacer guard and the coupling guard gas turbine side. 6. Remove the lower half spacer guard. 7. Remove the vertical joint bolts between the expansion joint and the coupling guard gear box side. 8. Slide the expansion joint in order to allow the disassembling of the coupling bolts and gently rest the expansion joint on the coupling shaft. 9. Sustain with temporary supports the coupling guard gas turbine side and remove the vertical joint bolts between the coupling guard and the gas turbine. 10. Remove the coupling guard horizontal joint bolts. 11. Lift the upper half coupling guard. 12. Remove the lower half coupling guard. 13. Sustain with temporary supports the coupling guard gear box side and remove the vertical joint bolts between the coupling guard and the gear box. 14. Remove the coupling guard horizontal joint bolts. 15. Lift the upper half coupling guard. 16. Remove the lower half coupling guard. 17. Clean all flanges surfaces and remove any residual anti-seize compound from the bolts.
Drawing List DRAWING CODE
DESCRIPTION
SMO0733414
Load Coupling Guard Assembly
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.2.
Load Coupling Removal 1.
Match mark the coupling flanges.
2. Sling the coupling to the lifting device using the appropriate rope (nylon or similar) and lift to support it. 3. Remove the bolts on the vertical flanges of the coupling and separate the flanges (refer to SOM6602853, pos.3) using appropriate jack bolts. 4. Separate diaphragm and spacer from the flanges using appropriate jack bolts. 5. Lift the coupling carefully in order to get it clear from the unit avoiding any damage to the flanges surfaces.
WARNING LOWER THE COUPLING ON WOODEN SUPPORT IN THE SAFETY AREA TAKING CARE TO PROVIDE ADEQUATE PROTECTION. COUPLING MUST BE SUPPORTED ON THE SPACER SURFACE; IT MUST NOT BE SUPPORTED ON THE DIAPHRAGM SURFACE.
6. Check the counter marking of the bolts that lock the coupling spacer, because they must be reassembled in the same position to maintain proper balancing. 7. Remove the turbine end half coupling by unscrewing the bolts from gas turbine shaft. 8. Put all bolts in a separate box; clean, check all parts and prepare for reassembling. 9. Provide for eventual replacement of damaged components.
Drawing List DRAWING CODE
DESCRIPTION
SOM00108 SOM6602853 SMO9870101
Outline Load Coupling Load Coupling MS5002 Load Coupling Drainage Oil Piping
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.3.
Auxiliary Coupling Guard Removal
COUPLING DRENAGE PIPING
Figure 7 – Auxiliary Coupling Guard
1.
Remove the vertical joint bolts between the expansion joint and the coupling guard.
2. Remove the upper half vertical joint bolts between the coupling guard and the accessory gear. 3. Compress expansion joint and remove the auxiliary coupling guard horizontal joint bolts. 4. Lift the upper half coupling guard. 5. Disconnect the oil feed and drain lines to/from the oil spray nozzles taking care to protect all open oil lines. 6. Remove the lower half vertical connection bolts between the coupling guard and the accessory gear. 7. Remove the lower half coupling guard. 8. Remove the vertical joint bolts between the expansion joint and the turbine.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
9. Slide the expansion joint in order to allow the disassembling of the accessory coupling bolts and lay gently the expansion joint on the accessory coupling shaft. 10. Clean all flanges surfaces and remove any residual old anti-seize compound from the bolts.
Drawing List DRAWING CODE
DESCRIPTION
SM 4550101
Auxiliary Coupling Guard Assembly
3.2.4.
Auxiliary Coupling Removal 1.
Match mark the coupling flanges.
2. Sling the coupling with the lifting device using the appropriate rope and lift to support it. 3. Loose and remove the bolts on the vertical flanges of the coupling and separate the coupling flanges. 4. Mark bolts position. 5. Lift the coupling, lower it on wooden supports in the safety area, and provide for adequate protection. 6. Clean, check all parts and prepare for reassembling. 7. Check for teeth excessive wearing. Drawing List DRAWING CODE
DESCRIPTION
SOM10922
Auxiliary Coupling
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.5.
Load & Auxiliary Gear Alignment Check 1.
Install the alignment fixture on turbine shaft together with all prescribed dial indicators.
2. Take the dial indicators readings on load flange and carry out the alignment check. 3. Record all prescribed alignment readings in maintenance form.
Drawing List DRAWING CODE
DESCRIPTION
SOM02882
Shaft Alignment specification
Special tool PART NUMBER
DESCRIPTION
DRAWING
Alignment Fixture Alignment Fixture
SMO0328400 SMO0328949
SMO0328400 SMO0328949
3.2.6.
POS. Q.TY NEEDED -
1 1
Gas Turbine Instruments Removal 1.
Disconnect the turbine casing instruments (wheel space thermocouples wiring).
2. Disconnect the bearing instruments. 3. Disconnect the inlet plenum instruments. 4. Remove the cover from box located on top of the turbine casing. 5. Disconnect the wires and remove conduit from CB bleed valve limit switch. 6. Disconnect and tag the wiring from the over-speed trip on low pressure shaft, vibration detectors, magnetic pick-up speed sensor of HP and LP modules and thermocouples of the exhaust plenum. 7. Pull wiring out of the conduit run, coil up and hang the wires near the pull boxes well protected. 8. Disconnect and remove the conduit section and any other fixtures attached to the turbine module interfering with the module removal operation. Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM6602121 SOM6602024
P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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27 of 28
DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.7.
Upper Half Inlet Plenum Removal
WARNING VERIFY THAT ALL INSTRUMENTATION WIRING THAT COULD INTERFERE WITH THE UPPER HALF INLET PLENUM DISASSEMBLING ACTIVITIES ARE REMOVED. 1.
Sling the upper half of inlet plenum with the chain block using eyebolts inserted into lifting lugs of inlet plenum walls.
2. Remove all bolts on vertical flanges (front and rear of inlet air compressor casing). 3. Remove all bolts on the horizontal split line of the upper half inlet plenum. 4. Remove lateral panels. 5. Lift the upper half inlet plenum until it is clear from suction casing flange, then move it out of the unit with crane. 6. Clean all flanges from residual sealing compound and all bolts from residual anti-seize compound. 7. Bag bolting and identify for reassembly. 8. Discard all used gaskets. 9. Protect the suction area of the air inlet casing.
Drawing List DRAWING CODE
DESCRIPTION
SOM62463 SOM6600632 SMO0891100
MS5002C General Arrangement MS5002C Cross Section Drawing Inlet Plenum
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.8.
Upper Half Exhaust Plenum Removal
WARNING CAUTION: BE CAREFUL WHEN REMOVING INSULATION FROM THE COVERS DUE TO OF MINERAL WOOL CONTAINED INSIDE 1.
Loose and remove the locking screws between the exhaust plenum and the expansion joint.
2. Compress the expansion joint working on the tie bolts previously installed to free the exhaust plenum. 3. Unbolt the 2nd reduction duct upper flange (that one connected to the silencer). 4. Lower the 1st reduction duct, the 2nd reduction duct and the expansion joint assembled, operating on the four trolleys located on the 2nd reduction duct corners. 5. Utilizing two chain blocks and the dedicated lugs (located on the 2nd reduction duct) pull the duct away. 6. Remove partially the aluminum heat insulation from upper and lateral extensor of the exhaust plenum to get access to the joining bolts. 7. Remove the upper extensor by the overhead crane and transport to a dedicated area. 8. Remove the lateral extensor by the overhead crane and transport to dedicated area. Mark the heat shields plates and segments before disassembling. 9. Remove heat shields and segments from both sides of the plenum (HP side and PT side). 10. Remove the bolting from the upper half exhaust plenum and rig to lift the plenum. 11. Before lifting the plenum make sure that all instrumentation on the PT side has been removed. 12. Remove the upper half exhaust plenum lay down into the loading bay and transport to a dedicated area.
Drawing List DRAWING CODE
DESCRIPTION
SOM62463 SOM6600632 VTO62510 SMO0869900
MS5002C General Arrangement MS5002C Cross Section Drawing MS5002C Exhaust Duct Layout Exhaust Plenum
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.9.
Internal Compartment Piping Removal
WARNING WARNING: ALL BLIND FLANGES/DISKS SHALL BE REGISTERED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”, IN ORDER TO REMOVE THEM DURING THE REASSEMBLY PHASE. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES TO THE MACHINES AND TO RELATED SYSTEMS 1.
Remove on-line and off-line washing piping (see SMO9890807).
2. Remove on-line and off-line washing manifold (see SMO1508457 and SOM45219). 3. Remove feed and drainage oil bearing piping (see SMO9868078). 4. Remove cooling probes piping (see SMO9903552). 5. Remove fuel gas piping, between fuel gas valve and turbine fuel nozzles. Where necessary sustain in proper way the piping will be not removed. (see SMO9875558 and SMO9860055). 6. Remove the cooling and sealing piping (see SMO9920254). 7. Remove the pulse jet air piping. Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM6601376 SMO9890807 SMO1508457 SOM45219 SMO9875558 SMO9860055 SMO9920254 SM 7741844 SMO9903552 SMO9868078 SOM6600686 SOM62463 RIC8990002
P&ID Interconnecting Piping Water Wash Piping Off-Line Washing Manifold On-Line Washing Manifold Fuel Gas Piping Baseplate Interconnecting Piping Cooling & Sealing Piping Pulse Jet Piping Air Cooling Probes Piping Lube Oil Piping to Bearings Piping Connection List MS5002C General Arrangement Blind Disks Management
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.10. Combustion Cover Area Instrumentation Removal 1.
Disconnect and protect the cables of the spark plugs and flame detectors.
2. Remove the spark plugs from the combustion casing #1 & #12 taking care not to overturn the component to avoid the possible accidental damage of the inner electrode. Protect all parts and store them in the dedicated area. 3. Loose and remove all bolts from 4 flame detectors connection flanges (located on the combustion casing #3, 4, 9, 10). 4. Remove them from the combustion casing and store them in the dedicated area.
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SMO9723739 SMO0480502 SOM6602024
P&ID Flame Detectors Spark Plug Assembly Instrument Electrical Hook-Up
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.11. IGV Actuator Removal 1.
Support the connecting rod and remove the higher pin connecting the rod to the IGV actuator ring on the compressor casing, making free the actuator.
2. Remove the actuator from the base-plate by losing the fixing bolts. 3. Sling the actuator and lay down into the loading bay to be transported to a dedicated area. Refer to figure 8 below.
Drawing List DRAWING CODE
DESCRIPTION
SOM22662 SOM6600632
IGV Actuator System MS5002C Cross Section Drawing
Figure 8 – IGV Actuator System
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.12. 2nd Stage Nozzle Actuator Removal 1.
Remove the pin connecting the 2nd stage nozzles actuator with the nozzles control ring on the turbine casing.
2. Remove the actuator and the accumulators from the base plate by losing the fixing bolts. 3. Sling the actuator/accumulators, lift and transport to the dedicated area. Drawing List DRAWING CODE
DESCRIPTION
SMO1734314 SOM6600632
Gas Turbine Nozzle Arrangement Control MS5002C Cross Section Drawing
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.2.13. MS5002C Gas Turbine Module Removal 1.
The first operation to do to remove the GT module is to let enter into the building the two crane trucks and the transport trolley where to lay down the turbine. Please refer to the figure 9 and 10 below.
GAS TURBINE TO REMOVE
CRANE TRUCKS
TRANSPORT TROLLEY
Figure 9 – Gas Turbine Movimentation Scheme TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 10 – Building Free Area for GT Movimentation 2. When the trucks are positioned inside the building proceed to sling appropriately the gas turbine and operate the crane trucks in order to support it before its removal. Refer to figure 11 below. 3. Proceed to loose and remove the bolts and pins connecting the module supports to the turbine baseplate. 4. Operate the crane trucks to lift the module as much needed to remove the shims located under the plate. 5. Verify that the module to be removed from the baseplate is completely free from any obstruction. 6. After having verified that the working area is completely free, lift the module and move it slowly up to the transport trolley. Lay it down over and transport it to dedicated area. Refer to figure 12 below.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 11 – GT Module Lifting System
GT MODULE ON TRANSPORT TROLLEY
Figure 12 – GT Module Removal TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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A SHEET
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Drawing List DRAWING CODE
DESCRIPTION
SOM62463 SOM6600632
MS5002C General Arrangement MS5002C Cross Section Drawing
3.2.14. Lower Half Inlet Plenum Removal
1.
Remove the lower half inlet plenum. Refer to SMO0891100.
2. Sling the lower half inlet plenum, lift and transport it to the dedicated area.
Drawing List DRAWING CODE
DESCRIPTION
SOM62463 SOM6600632 SMO0891100
MS5002C General Arrangement MS5002C Cross Section Drawing Inlet Plenum
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.3.
Starting System Replacement
3.3.1.
Old Starting System and Clutch Removal 1.
Remove cables and instrumentation from electrical motor and clutch.
2. Remove hydraulic ratchet piping. 3. Remove lube oil piping at torque converter. 4. Cut out without damage the support, item 3 - SMO9620539. See figure 14 below. 5. Disassemble the clutch system. 6. Remove electric motor and torque converter using the appropriate bridge crane. 7. Remove all sequence solenoid and control valve from torque converter. Cleaning and functionality check of these. 8. Remove the two starting motor soleplates (SMO9620539, pos.1 and 2).
Figure 13 – Electrical Starting Motor to Remove
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
SUPPORT TO CUT
Figure 14 – Electrical Starting Motor to Remove Drawing List DRAWING CODE
DESCRIPTION
SMO9620539 SMO9628097 SMO9628098 SOM62463 SMO0385068
Starting Motor Installation Drawing Starting Motor Soleplate Starting Motor Soleplate MS5002C General Arrangement Baseplate Accessories Construction
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.3.2.
Auxiliary Basepalte Modification 1.
Weld the item 5 (see dwg SMO0384589) to the existing starting system support.
2. Weld the items 6 and 7 (see dwg SMO0384589) to the existing starting system support.
Drawing List DRAWING CODE
DESCRIPTION
SMO0384589
Baseplate Modification Drawing
Main Material List
3.3.3.
REF. DOCUMENT
PART NUMBER
DESCRIPTION
SMP8500303 SMP8500304
Starting Motor Support Starting Motor Soleplate Starting Motor Soleplate
DRW MARK
DRAWING
SMO0384589 SM-8500303 SM-8500304
SMO0384589 SMO0384589 SMO0384589
5 6 7
Pre-Installation of New Starting System 1.
Pre-assemble new electric motor and torque converter in the work-shop.
2. Sling the group “new electric motor and torque converter”. 3. Lift up the group using the crane within the shelter. 4. Assemble the group previously pre-assembled, on the auxiliary baseplate. 5. Shim and dowel electric motor in order to align it with auxiliary baseplate.
WARNING THE GROUP ELECTRIC MOTOR AND TORQUE CONVERTER MAY HAVE TO BE MOVED DURING THE INSTALLATION OF THE CLUTCH, REQUIRING ITS FINAL POSITION WITH THE DRIVING SHAFT TO BE DETERMINED BEFORE THE CLUTCH IS FITTED. IT IS THEREFORE IMPORTANT THAT THE ELECTRIC MOTOR IS SHIMMED AND DOWELLED SO THAT THE DRIVING SHAFT IS CONCENTRIC AND SQUARE WITH DRIVEN SHAFT.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Drawing List DRAWING CODE
DESCRIPTION
SMO0384589 RM 0474926 SMO9620490
Baseplate Modification Drawing Starting System Electric Motor MS5002D Starting Motor Installation Drawing
Main Material List
3.3.4.
PART NUMBER
DESCRIPTION
REF. DOCUMENT
RMO0474926 RTO42144
Starting System Electric Motor Torque Converter
RM 0474926 ITM40102
DRW MARK
DRAWING -
-
Installation of New Starting System 1.
Shift the group in order to consent the SSS clutch assembly.
2. Fit the half coupling on the driving shaft. 3. Fit the adaptor plate on the auxiliary gearbox. 4. Fit the clutch output sleeve on the auxiliary gearbox shaft. 5. Fit the helical sliding component together with pawl and ratchet mechanisms and clutch ring as an assembly on the output sleeve. 6. Fit the stop ring on the end face of the output sleeve. 7. Slide the helical sliding component. 8. Move electric motor in the position previously determined and secures it. 9. Gently put the clutch ring towards the input half coupling. 10. Align the bolts holes and bolt the two components together. 11. Check that the distance between the adjacent ends faces of the clutch driving and driven teeth is correct. 12. Align and fit the bottom half of the casing and gasket. 13. Fit the two oil seals. 14. Fit the proximity switch and seal lower half of the casing. Set the gap between the tip of the probe and the outside diameter of the swing ring.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
WARNING CHECK THE CLUTCH FOR CORRECT OPERATION BY TURNING THE CLUTCH INPUT IN ITS DIRECTION OF ROTATION TO ENGAGE AND AGAINST ITS DIRECTION OF ROTATION TO DISENGAGE
15. Align and fit the top half of the casing. 16. Re-assemble the original torque converter support. Drawing List DRAWING CODE
DESCRIPTION
ITM40101 SMO9620490
SSS Clutch MS5002D Starting Motor Installation Drawing
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
RMO0474926 RGO34801 RTO42144
Starting System Electric Motor SSS Clutch Torque Converter
RM 0474926 ITM40101 ITM40102
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING -
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.3.5.
New Starting System Piping Assembly 1.
Install the pipes between ratchet pump to sequenced valve group hydraulic.
2. Install lube oil piping torque converter.
Drawing List DRAWING CODE
DESCRIPTION
SMO9886676 SMO9886677
Lube Oil Piping At Torque Converter Torque Converter Oil Piping
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO9886676 SMO9886677
Lube Oil Piping At Torque Converter Torque Converter Oil Piping
-
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING -
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.
New MS5002D Power Crystal Installation
3.4.1
Turbine baseplate modification 1.
Locate plate item 1 (see dwg SMO0384589) and the support item 4 for new I.G.V.
2. Make holes 10mm and 100mm on channel’s wall and then mount item 4 and 2. Refer to SMO0384589. 3. Weld the plates item 3 (see dwg SMO0384589). Drawing List DRAWING CODE
DESCRIPTION
SMO0384589
Baseplate Modification Drawing
Main Material List
3.4.2
PART NUMBER
DESCRIPTION
REF. DOCUMENT
DRAWING
DRW MARK
SMO9628034 SMP79487 NA
I.G.V. Support Cover Plate
SMO9628034 SM-79487 SMO0384589
SMO0384589 SMO0384589 SMO0384589
1 2 3
Mobile crane trucks positioning inside the building
1.
Position the new MS5002D turbine module on the trailer platform outside the building in a dedicated area.
2. Move slowly the new module inside the building and place it in the correct area as per the previously dismantling phase, refer to fig. 9. 3. Position the crane truck inside the building. 4. Sling properly the turbine module before proceed to lift it. Refer to fig. 11.
Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606
MS5002D General Arrangement MS5002D Cross Section Drawing
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.3
Lower Half Inlet Plenum Assembly
1.
Prepare the item 1 for the assembly. Refer to SMO0683076.
2. Assemble the lower half inlet plenum. Refer to SMO0683076. 3. Tighten the connection bolts as per ITN02163.
Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606 SMO0683076 ITN02163
MS5002D General Arrangement MS5002D Cross Section Drawing Vertical Inlet Plenum Assy MS5002D Bolts and Nuts Tightening Torques Gas Turbine
Main Material List REF. DOCUMENT
PART NUMBER
DESCRIPTION
SMO0683074(*)
Vertical inlet plenum With Lateral Extensions MS5002D
DRW MARK
DRAWING
-
SMO0683074
-
*Note: This code contains all necessary items for inlet plenum installation (lower and upper halves).
3.4.4
New Turbine MS5002D Handling
WARNING BEFORE PROCEED WITH THE UNIT POSITIONING ON THE BASEPLATE ENSURE THAT 2nd BEARING FEEDING PIPING AND IGV PIPING LINES HAVE BEEN CORRECTLY CLEANED AND FLUSHED AS INDICATED ON INSTALLATION MANUALS
1.
Check the cleanliness of the coupling flange surfaces and clean up them if necessary.
2. Check the afterward-forward inclination and the vertical flanges inclination and adjust it if necessary. 3. Proceed to lift the turbine module and move it slowly toward its location, check the correct lifting of the module, refer to fig. 9. TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
4. Slowly move down the module in position and continue to operate with the cranes to sustain it. During this operation check the module alignment. 5. Prepare the bolts and eccentric dowel pins by coating them with anti-seize compound. 6. Install the dowels and bolts without tightening them and carry out the roughly module alignment referring to the base-plate centerline (see dwg SMO0421405). 7. Then lay down definitely the module on the base-plate (see dwg SMO0421405). 8. Remove the lifting equipment and proceed to move out from the building the trucks crane and the trailer platform. See fig. 9. 9. Install the bolts without tightening them (see dwg SMO0421405). 10. Tight the bolts of the GT legs at the required torque. Refer to ITN02163. 11. Insert in the proper holes the eccentric dowels (see dwg SMO0421405). 12. Tack weld the eccentric dowels as required by the relevant drawing. Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606 SOM6630901 ITN02163
MS5002D General Arrangement MS5002D Cross Section Drawing Lifting Sketch For MS5002D HP + LP Module Bolts and Nuts Tightening Torques Gas Turbine
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO9870557 SMR7950310 SMR7950311
Bolting & Doweling GT-Baseplate Shims Shims
SMO0421405 SM-7950310 SM-7950311
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.5
Inlet Plenum Connection to Compressor Casing
1.
Inspect the lower half inlet plenum and bell-mouth of compressor inlet casing for cleanliness and free of all foreign material.
WARNING THIS INSPECTION IS CRITICAL AND THE AREA MUST BE MONITORED AT ALL TIMES DURING THE REASSEMBLY OF THE INLET PLENUM 2. Apply joint compound and assemble to mating flanges. 3. Install and bolt the screws after greasing them with anti-seize compound. 4. Tight the screw at required torque. Refer to ITN02163. Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606 ITN02163 SMO0683076
MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Inlet Plenum
Main Material List PART NUMBER
DESCRIPTION
SMO0683074(*)
Vertical inlet plenum With Lateral Extensions MS5002D
REF. DOCUMENT
DRW MARK
DRAWING
SMO0683074
*Note: This code contains all necessary items for inlet plenum installation (lower and upper halves).
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.6
Exhaust Plenum Connection to GT Exhaust Frame
1.
Clean the mating joint flanges.
2. Install the bolts tightening them at required torque. Refer to ITN02163. 3. Install the flex heat shields plates to the forward and afterward positions between the exhaust plenum and exhaust frame. 4. Install the retainers segment for flex plates.
Drawing List
3.4.7
DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606 ITN02163 SMO0869900
MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Exhaust Plenum
2nd Stage Nozzle Actuator Assembly
1.
Before connecting the ring to the hydraulic cylinder move manually the ring from the complete closing to the complete opening executing the complete stroke.
2. Sling the actuator/accumulators and lay down on the base-plate. 3. Install the locking bolts and tighten at proper torque. Refer to ITN02163. 4. Install the pin connecting the 2nd stage nozzles actuator with the nozzles control ring on the turbine casing.
Drawing List DRAWING CODE
DESCRIPTION
SMO1734314 SOM5461606 ITN02163
Gas Turbine Nozzle Arrangement Control MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO9726159
Assy Material For 2nd Stg Nozzle Assy & Lever Arrgmt
SOM98950
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.8
IGV Actuator Assembly 1.
Before connecting the ring to the hydraulic cylinder move manually the ring to check the free complete course from the close to the open position referring to the relevant mobile index compared to the scale tag.
2. Verify the mechanical stops of the IGV actuator. 3. Take the connection pin before cleaned, coat with anti-seize compound, and insert the pin connecting the new hydraulic cylinder rod to the IGV actuator ring on the compressor inlet casing. Lock the pin as per relevant drawing. 4. Move manually the IGV ring and check the correct minimum and maximum position of the index in comparison with the scale.
Drawing List DRAWING CODE
DESCRIPTION
SOM5461606 SOM38208 SMO0115916
MS5002D Cross Section Drawing IGV Actuator for MS5002D IGV Servo Valve
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO0111076 SMO0212490
IGV Actuator for MS5002D IGV Servo Valve
SOM38208 SMO0115916
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
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N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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3.4.9
Combustion Cover Area Instrumentation Assembly
1.
Install the 4 flame detectors, install the relative bolts on the flanges, then tighten them as required.
2. Install the spark plugs on combustion casing #1. 3. Carry out the connection on the spark plugs, the 4 flame detectors, and their relative JBs.
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SMO9723715 SOM18067 SMO0480502 SOM6602024
P&ID Flame Detectors Conduit Arrangement Flame Detectors Spark Plug Assembly Instrument Electrical Hook-Up
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO0621513 RRO63368
Flame Detectors Conduit Arrangement Flame Detectors
SMO9723715 SOM18067
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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3.4.10 Internal Compartment Piping Assembly
WARNING ALL BLIND FLANGES/DISKS INSTALLED DURING THE DISASSEMBLY PHASE SHALL BE REMOVED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES AT THE MACHINES AND TO RELATED SYSTEM.
1.
Install on-line and off-line washing piping (see SOM6656637).
2. Install on-line and off-line washing manifold (see SMO9962033). 3. Install feed and drainage oil bearing piping (see SMO0388509). 4. Install cooling probes piping (see SMO9903552). 5. Install fuel gas piping, between fuel gas valve and turbine fuel nozzles (see SMO9876265). 6. Replace the fuel gas valves SRV-GCV (see RV-30971). 7. Install the cooling and sealing piping (see SMO9985068 and SMO9985069). 8. Install the pulse jet air piping. 9. Install the Anti-Surge piping and related antisurge valves.
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM5461606 SOM6656637 SMO9962033 SMO0388509 SMO9903552 SMO9876265 SMO9985068 SMO9985069 SM 7741844 RV-65121 RV-30971 SOM6617686
P&ID MS5002D Cross Section Drawing MS5002D Water Washing System Axial compressor Water Washing “On/Off” Piping Feed And Drain Oil Bearing Piping Air Cooling probes piping MS5002C/D Fuel Gas Piping Turbine Side MS5002D Cooling And Sealing Air Piping MS5002D Cooling And Sealing Air Piping Pulse Jet Piping Compressed Air Extraction Valve (6”) V/GCV for GT Fuel Gas Control/Stop Electric Actuated Valve (20CB)
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Main Material List DESCRIPTION
SMO9972173
MS5002D Water Washing System Axial compressor Water Washing “On/Off” Piping Feed And Drain Oil Bearing Piping Air Cooling probes piping MS5002C/D Fuel Gas Piping Turbine Side MS5002D Cooling And Sealing Air Piping MS5002D Cooling And Sealing Air Piping Pulse Jet Piping Compressed Air Extraction Valve (6”) Electric Actuated Valve (20CB) V/GCV for GT Fuel Gas Control/Stop
SMO9962033 SMO0388509 SMO0388510 SMO9876265 SMO9985068 SMO9985069 SMR7741844 RVO65121 REO05566 RVO30971
3.4.11
REF. DOCUMENT
PART NUMBER
DRW MARK
DRAWING
SOM6656637
-
-
SMO9962033
-
-
SMO0388509 SMO9903552 SMO9876265 SMO9985068 SMO9985069 SM 7741844 RV-65121 SOM6617686 RV-30971
-
-
Upper Half Inlet Plenum Assembly
WARNING FOLLOW THE INSTRUCTIONS LISTED ON SOM44953 IN ORDER TO PRESERVE THE CLEAN CONDITION OF THE GAS TURBINE INLET SYSTEM COMPONENTS. 1.
Accurately check the internal cleanliness of the lower half (on the unit) and upper half inlet plenum (to be assembled), for the absence of any foreign objects.
2. Sling using the eyebolts inserted into lifting lugs of upper inlet plenum walls, lift it with chain block then move it on the unit 3. Lower the Upper Inlet Plenum on the Lower Half, then install all horizontal bolts on the split line and tight them. 4. Install and tighten all bolts on vertical flanges (front and rear of Inlet Air Compressor casing). 5. Install new gaskets on Upper and Vertical Inlet Plenum coupling flanges, assemble the Upper and Lateral Extensions then install and tighten all bolts.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606 ITN02163
MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Instruction for storage, handling and assembly of aero-derivative heavy duty gas turbine inlet system components Inlet Plenum
SOM44953 SMO0683076
Main Material List PART NUMBER
DESCRIPTION
SMO0683074(*)
Vertical inlet plenum With Lateral Extensions MS5002D
REF. DOCUMENT
DRW MARK
DRAWING
SMO0683074
*Note: This code contains all necessary items for inlet plenum installation (lower and upper halves).
3.4.12 Upper Half Exhaust Plenum Assembly
1.
Transport the exhaust plenum with the trailer from the storage to the unit area under the overhead crane.
2. Rig to lift the upper half exhaust plenum. 3. Clean the mating joints and install new fiberglass gaskets. 4. Coat all the bolts to be installed on the exhaust plenum with anti-seize compound before installing. 5. Lift the upper half plenum into position. Install the bolts and torque to proper tightness. Refer to ITN02163. 6. Install the flex heat shield plates to the forward and afterward positions between the exhaust plenum and exhaust frame. 7. Apply anti-seize compound to the bolting. 8. Install the retainers segment for flex plates. 9. Reinstall the exhaust thermocouples. 10. Reconnect wiring and make up conduit runs. 11. Install top and side exhaust expansion pieces interposing the proper gaskets. TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM5461606 ITN02163 SMO0869900
MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Exhaust Plenum
3.4.13 Gas Turbine Instruments Assembly 1.
Install conduit for wheel space thermocouple wiring in same location from which it was removed. Use anti-seize compound on threaded conduit fittings and covers (see dwg SMO9721041).
2. Connect the bearing instruments (see dwg SMO9715041). 3. Connect the inlet plenum instruments. 4. Install the conduit and reconnect the wires to CB bleed valve limit switch. 5. Reconnect the wiring to the over-speed trip on LP shaft, vibration detectors and magnetic pick-up speed sensors (HP & LP rotor). 6. Reconnect the wiring to the exhaust and trip thermocouples. 7. Reinstall the conduit sections previously removed and any other fixtures removed for GT module change.
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM6602121 SOM6602024 SMO9721041 SMO9715041
P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up Wheel Spaces thermocouples Cable Arrangement MS5002D Bearings Instrumentation
Main Material List PART NUMBER SMO9721041 SMO0898003
DESCRIPTION Wheel Spaces thermocouples Cable Arrangement MS5002D Bearings Instrumentation
REF. DOCUMENT SMO9721041
-
-
SMO9715041
-
-
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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3.4.14 Load & Auxiliary Gear Alignment Check 1.
Install the alignment fixture on turbine shaft together with all prescribed dial indicators.
2. Take the dial indicators readings on load flange and carry out the alignment check. 3. Record all prescribed alignment readings in maintenance form. Drawing List DRAWING CODE
DESCRIPTION
SOM02882 (*)
Shaft Alignment specification
*Note: this code could be reviewd or replaced with SOM6760703. Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO0329442 SMO0329441
Alignment Fixture Alignment Fixture
SMO0329442 SMO0329441
DRW MARK
DRAWING
-
-
3.4.15 Auxiliary Coupling Assembly
1.
Sling to lift the coupling and move it between the turbine and auxiliary gear.
2. Position the coupling aligning it with the hubs flanges.
WARNING VERIFY THE CORRECT INSTALLATION OF THE AUXILIARY COUPLING TAKING CARE TO FOLLOW THE MATCH MARKS RECORDED DURING DISASSEMBLING. 3. Slide the expansion joint in order to allow the assembling of the coupling bolts, then install and tighten the vertical joint bolts between the expansion joint and the turbine. 4. Install and tighten all bolts of the coupling vertical flanges.
Drawing List DRAWING CODE
DESCRIPTION
SOM10922
Auxiliary Coupling
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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3.4.16 Auxiliary Coupling Guard Assembly
1.
Sling to lift the upper half coupling guard, then move it in position on the auxiliary coupling.
2. Install and tighten the coupling guard horizontal joint bolts. 3. Install and tighten the upper half vertical joint bolts between the coupling guard and the auxiliary gear. 4. Install the vertical joint bolts between the expansion joint and the coupling guard. 5. Reassemble and connect the oil feed and drain lines to/from the oil spry nozzles. 6. Install auxiliary coupling drainage piping.
Drawing List DRAWING CODE
DESCRIPTION
SM 4550101
Auxiliary Coupling Guard Assembly
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.4.17 Load Coupling Assembly
1.
Assemble the turbine end half coupling hub by screwing the bolts on gas turbine shaft.
2. Gently rest the expansion joint on the coupling spacer. 3. Properly support the group (SOM6602853, pos. 1÷3) while mounting to prevent damage. 4. Assemble the group by connecting the screws of the diaphragm. Drawing List DRAWING CODE
DESCRIPTION
SOM00108 SOM6602853
Outline Load Coupling Load Coupling
3.4.18 Load Coupling Guard Assembly 1.
Lift and install the lower half coupling guard gear box side.
2. Lift and install the upper half coupling guard gear box side. 3. Lift and install the lower half coupling guard turbine side. 4. Lift and install the upper half coupling guard turbine side. 5. Install the expansion joint. 6. Install the lower half spacer. 7. Install the upper half spacer. 8. Install load coupling drainage piping. Drawing List DRAWING CODE
DESCRIPTION
SMO0733414
Load Coupling Guard Assembly
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.
Final Assembly Activities
3.5.1
Turbine and Accessory Compartment Assembly 1.
Check the scaffolding around the compartment in order to allow the safe and correct installation of the lateral panels of the enclosure.
2. Install turbine and accessory beams previously removed. 3. Lift the turbine lateral panels of the enclosure (both side) using the relative eyebolts then fasten them to their supports using their relative bolts. 4. Lift the accessory lateral panels of the enclosure (front side) using the relative eyebolts then fasten them to their supports using their relative bolts. 5. Lift the roof panels of the turbine and accessory enclosure using the relative eyebolts then fasten them to the side wall frames using their relative bolts. 6. Install the roof bolts. 7. Install the plates and bolts to join the turbine compartment and inlet plenum. Refer to SM 4593582. 8. Install the plates and bolts to join the accessory compartment and inlet plenum. Refer to SM 4593582. 9. Replace the enclosure gaskets whit new ones if damaged.
Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SM 4593582 SMO0683076 SOM6601250
MS5002D General Arrangement MS5002D – On Base Enclosure Modification Drawing Inlet Plenum MS5002C Enclosure with Exhaust Plenum On Right side
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO8416004
Enclosure Modification
SM-8416004
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.2
Ladders, Walkways & Support Structures Assembly
1.
Re-assemble walkway and ladders on the front side of the turbine and accessory compartment previously removed (see dwg SOM6601339).
2. Re-assemble the structures previously removed and modify them to sustain the new inlet elbow duct and new ventilation ducts. Refer to dwg SM-8318539 and SM-8318540 and figure 15 and 16 below.
WARNING THE CUT HEAD OF THE BEAM SURFACE WILL BE COLD GALVANIZED WITH ZINC-RICH COLD CALVANIZING COATING. TO RECONDITION THE PAINTING SURFACE REFER TO SOM6760504. Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SM 8318539 SM 8318540 SOM6640252 SOM6640293 SOM6601339 SOM6760504
MS5002D General Arrangement Support Structure Modification for New Inlet Duct MS5002D – Inlet Duct Support Structure Modification Drawing Inlet Duct Modification Drawing MS5002D – Inlet Ventilation Duct Modification Drawing Ladders & Walkways Assembly Painting Specification
Main Material List PART NUMBER SMO8318539 SMO8318554 SMO8318555
DESCRIPTION Support Structure Modification for New Inlet Duct Support Structure for Ventilation System Bolts & Gasket For Ventilation
REF. DOCUMENT SM-8318539
-
-
SOM6627386
-
-
SOM6627386
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 15 – New Inlet Elbow Duct Structure Modification (see SM-8318539)
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 16 – New Ventilation Duct Structure Modification (see SM-8318540) TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.3
Inlet Duct Assembly
Inlet Duct Elbow Pre-assembly
WARNING THE NEW ELBOW SHALL BE SPLITTED IN 6 PIECES BECAUSE OF SHIPPING DIMENSION LIMITS. THE SUPPLIER SHALL ASSEMBLE THE ELBOW BEFORE SHIPPING, IN ORDER TO PERFORM A FITTING TEST.
WARNING THE 6 PIECES OF THE ELBOW MUST BE STORAGE IN ORDER TO AVOID DAMAGE FROM RAIN AND OIL CONTAMINATION. 1.
Put in touch the parts, without inserting any gasket between flanges, pairs by pairs.
2. Align each part with the others. 3. Tight the bolting connection. 4. Weld the connection flanges.
WARNING WELDINGS ACCORDING TO APPLICABLE RULES 5. Execute pickling (material brush or grinding) 6. Check the integrity of wire net before the final installation.
WARNING PAY ATTENTION AT THE ELBOW INSULATION DURING WELDING OPERATIONS. PREVENT INCLUSION OF SPLINTERS INTO THE INSULATION. TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Inlet Duct Elbow Assembly 7. Sling and assemble the inlet duct elbow previously pre-assembled. 8. Sling and assemble the expansion joint. Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SM 8318539 SOM6640252 SM-84267 SM-84266
MS5002D General Arrangement Support Structure Modification for New Inlet Duct Inlet Duct Modification Drawing Inlet Duct Elbow Expansion Joint
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO8500136
Inlet Duct Modification
SM-8500136
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.4
Ventilation Duct Assembly
1.
Re-assemble the ventilation duct parts previously removed that have not to be replaced (see dwg SOM6640293).
2. Sling the new duct sections (only inside building), lift and move them on their relative position on their supports. Refer to SOM6640293 and SM 83236. 3. Install and tighten all bolts at the base of the duct section supports. 4. Install and tighten all bolts connecting the duct sections to the enclosure roof.
Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SM 8318540 SOM6640293 SM-83236
MS5002D MS5002D MS5002D MS5002D
General Arrangement – Inlet Duct Support Structure Modification Drawing – Inlet Ventilation Duct Modification Drawing - Inlet Ventilation Duct Modifications Details
Main Material List PART NUMBER SMO8500177 SMO8500178
DESCRIPTION
REF. DOCUMENT
MS5002D - Ventilation Duct For Final SOM6646007 Destination MS 5002D SOM6646007 Kit Bolts & Gasket For Final Destination
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.5
IGV Actuator and 2nd Stage Nozzle Calibration 1.
Set the IGV and 2nd stage nozzle calibration from the control panel.
2. Control the correct setting of the system by reading the relative indicators directly on field and communicate step by step by radio the values shown on the field indicators. 3. Continue to set the panel until the mechanical and electronically values are coincident.
Drawing List DRAWING CODE
DESCRIPTION
SOM5461606 SOM38208 SMO0115916
MS5002D Cross Section Drawing IGV Actuator for MS5002D IGV Servo Valve
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO0111076 SMO0212490
IGV Actuator for MS5002D IGV Servo Valve
SOM38208 SMO0115916
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
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N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.6
Interconnecting Piping Re-assembly
WARNING ALL BLIND FLANGES/DISKS INSTALLED DURING THE DISASSEMBLY PHASE SHALL BE REMOVED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES AT THE MACHINES AND TO RELATED SYSTEM.
1.
Re-install load coupling drainage piping (see SMO9870101).
2. Re-install auxiliary coupling guard drain piping (see SM-4550101 and SMO0733126). 3. Re-install fuel gas interconnecting piping (3”-FG) between fuel gas valves and Item 0911 inside accessory compartment (see SMO9860055). 4. Re-install interconnecting pulse jet system piping on the enclosure TP-210 (see SOM6601376 and SMO9921303). 5. Re-install auxiliary and turbine enclosure vents interconnecting piping TP-101, TP-276 and TP-335 (see SOM6601376 and SMO9897452). 6. Install the new interconnecting piping. Refer to SMO9977515 and figure 17 and 18 below.
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 17 – Interconnecting Piping (see SMO9977515)
Figure 18 – Interconnecting Piping (see SMO9977515) TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SMO9977515 SOM5461606 RIC8990002 SOM6601376 SOM6600686 SMO9870101 SM-4550101 SMO0733126 SMO9860055 SMO9921303 SMO9897452
P&ID Plant Interconnecting Piping MS5002D Cross Section Drawing Blind Disks Management Interconnecting Piping Piping Connection List MS5002 Load Coupling Drainage Oil Piping Auxiliary Coupling guard Auxiliary Coupling Guard Baseplate Interconnecting Piping Interconnecting Piping Vent Piping on Package
Main Material List PART NUMBER
DESCRIPTION
REF. DOCUMENT
SMO9977515 SMO8313289
Plant Interconnecting Piping Interconnecting Piping Support
SMO9977515 SM-8313289
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.7
Electrical cables, Fire –Fighting system and Instruments Re-assembly 1.
Verify the presence of calibration certificate (where required) for the instruments.
2. Restore all supports on the baseplate, compartment and external instrument rack. 3. Install all instruments according to pneumatic hook-up. 4. Verify the correct slope according to P&ID or/and (where indicated) all pressure connections on the air/gas piping shall be sloped in the direction of process connection or seal pot. 5. Verify the seal of the connections with help of instrument air where possible. 6. Restore and connect all cables according to wiring and electrical hook-up. 7. Execute loop check for each instrument. 8. Make resining procedure on all seal fitting inserted. 9. Perform the plant ground system according to SMO9510106.
Drawing List DRAWING CODE
DESCRIPTION
SOM09978 SOM6602121 SOM6602024 SMO9727707 SMO9510106
P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up Conduit arr. Lighting, fire and gas detectors Grounding System for Gas Turbine and Auxiliary Systems
Main Material List PART NUMBER SMO0699553 SMO9712605 SMO0387989 SMO1459678
DESCRIPTION Conduit arr. Lighting, fire and gas detectors Grounding System for Gas Turbine and Auxiliary Systems Purchase Cables Accessory Instrumentation for Turbine Baseplate
REF. DOCUMENT SMO9727707
-
-
SMO9510106
-
-
-
-
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.8
Building modification
Building Door Modification 1.
Remove the existing building door that will be replaced with a new one so the old door has to be disposed (see SOM6640372).
2. Remove the door guides (see dwg SOM6640372). Refer to figure 19 below. 3. Cut and remove the existing door frame as shown in figure 20 below (see dwg SOM6640372).
BUILDING GUIDES DOOR TO REMOVE
Figure 19 – Building Door to Remove 4. Install new door frames (see SOM6640372). 5. Install new door (see SOM6640372).
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
Figure 20 –Door Frame to Remove
Building Front Panel Modification 6. Modify the building structure in order to perform the building front panel modification (see dwg SOM6640372). 7. Execute four opening for new ventilation ducts, refer to SOM6640372.
Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SOM6640372 SOM6640293
MS5002D General Arrangement Building Modification MS5002D – Inlet Ventilation Duct Modification Drawing
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.9
New Ventilation Pulse Jet Filter House Assembly
New Foundation Installation
1.
Prepare the dedicated area for the new foundation. Remove any obstacles and clean the area.
2. Install the foundation anchor bolts as shown in figures 21 and 22 below. Refer to SOM6639604.
Figure 21 – New Filter House Foundation
Figure 22 – Foundation Details
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
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N
N/A ORIGINAL JOB
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284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
New Ventilation Pulse Jet Filter House Assembly 3. Install the pulse jet filter house main structure. Refer to SM-41383. 4. Install service walkway and ladders. Refer to SM-41383. 5. Install the pulse jet filtering module. Refer to SM-41383. 6. Complete the install of the filter house. Refer to SM-41383. 7. Install the two fan motors in the correct position. Refer to SM-41383 and RV-6361550. 8. Complete the ventilation ducts installation between the fan motors and the inside building ventilation ducts previously installed. Refer to SOM6640293 and SM-83236. 9. Install new pulse jet interconnecting piping for the overall filter house system. Refer to SMO9977505 and figure 23 below.
Figure 23 – New Pulse Jet Filter House. Refer to SMO9977505 TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
Drawing List DRAWING CODE
DESCRIPTION
SOM6640249 SMO9977505 SOM6640293 SM-83236 SM-41383 SOM6639604 SOM6657033 SM-8415900
MS5002D General Arrangement Pulse Jet Air Interconnecting Piping MS5002D – Inlet Ventilation Duct Modification Drawing MS5002D - Inlet Ventilation Duct Modifications Details Filter House Outline Ventilation Filter House Foundation Loads MS5002d Product Structuring - Filter House Outline Drawing T-01 Pulse Jet Interconnecting Piping Supports
Main Material List PART NUMBER
DESCRIPTION
SMO9977505 SMO9894700 SMO83365
Pulse Jet Air Interconnecting Piping Filtering Elements For Filter House Filter House For Final Destination Kit-bolts & Gaskets of FH Casing for Final Destination
SMO83366
REF. DOCUMENT SMO9977505 SOM6657033 SOM6645305
-
-
SOM6645305
-
-
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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DOCUMENT CODE SOX0051134
Field Modification Instruction – SONATRACH AGIP - ALGERIA
3.5.10 UCP (Mark VI TMR) Hardware & Software Modification
1.
The UCP will be update in order to manage the new signals from the new system installed like the starting system.
2. Perform the upgrade of the UCP as per job specification (see RQ-5031435). 3. Perform the upgrade activities for the MCC panel (see SOM6759993). 4. Perform the replacement of the HMI system. 5. Perform the update of the software system (for Starting system, C to D upgrade, Logics for Power and Torque limitation, new/different I/O configuration).
Drawing List DRAWING CODE
DESCRIPTION
SOM6759993
Technical specification Low voltage cables And MCC panel Modification Electrical packaging specification – conversion from MS5002C to MS5002D power crystal
SOM6761094
Main Material List REF. DOCUMENT
PART NUMBER
DESCRIPTION
RQO5031435 RCO5303382 SMO1646517
UCS Purchase Specification RQ-5031435 Low Voltage Power Cables RC-5303382 Core & Safety Controller Expansion Kits -
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DRW MARK
DRAWING
-
-
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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Field Modification Instruction – SONATRACH AGIP - ALGERIA
4.
CONSUMABLE MATERIALS
List of Consumables SERVICE
DESCRIPTION
Q.TY SUGGESTED
Hylomar SQ 32M or similar
Sealing compound
2 kg
Dow Corning 111 or similar
Silicon grease
1 flacon
Molycote or similar
Paste G finish friction surface
5 kg
Roll with Teflon
enough
Gasket foil
enough
Solvent cleaning
Solvent cleaning is useful for removing organic contaminants, such as oils and greases. The solvent should be Petroleum Spirits.
enough
Solvent cleaning
Spray the parts thoroughly, using an inhibitor such as TURCO or similar.
enough
Abrasive cleaning
Abrasive cleaning (in different abrasive grade) can be used to remove almost any deposit.
enough
Hand cleaning methods
Wire brushes - Emery cloth - Carborundum stones Steel wool - Flat brush.
enough
Loctite Capillar No 290 or similar
Locking and sealing of threaded fasteners
20 pieces
Liquid penetrant
For test
enough
Liquid for leak detector LOCTITE 272
enough Sealing compound
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
enough
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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5.
CLASSIFIED DOCUMENTATION
WARNING SOME OF THE REFERENCE DOCUMENTS/DRAWINGS LISTED IN THIS FMI ARE GE STRICTLY CONFIDENTIAL AND CRITICAL FOR GE BUSINESS (GE NUOVO PIGNONE 'C' CLASS DOCUMENTS). CODE NUMBERS ARE SUPPLIED FOR REFERENCE ONLY AND/OR FOR INTERNAL INSTALLATION/SUPERVISION PURPOSES. THESE DOCUMENTS ARE LISTED IN THE FOLLOWING TABLES: DO NOT DISTRIBUTE - SUPPLY TO GE ADRESSESS ONLY.
DRAWING CODE
DESCRIPTION
ITN02163 SM 4550101 SMO0480502
Bolts and Nuts Tightening Torques Gas Turbine Auxiliary Coupling Guard Assembly Spark Plug Assembly
SOM00108 SOM6600632 SOM6600686 SOM6601961 SOM6760504
Outline Load Coupling MS5002C Cross Section Drawing Piping Connection List CO2 Fire Fighting System Painting Specification
TITLE:
FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE
DOCUMENT CODE
REVISION
SOX0051136
0
PAGE MARKER
SECURITY CODE
N
N/A ORIGINAL JOB
SIZE
284.3134
4
THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.
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