Sox0051136_a_0ms5002c Conversion To Ms5002d Power Crystal

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CLIENTE - CUSTOMER

DOCUMENT CODE

GROUPMENT SONATRACH AGIP

SOX0051136

LOCALITA' - PLANT LOCATION

BIRREBAA NORD OIL CENTRE (ALGERIA)

COMMESSA - JOB IMPIANTO - PLANT

ROD INTEGRATED DEVELOPMENT (RE-INJECTION UNITS)

284.3134

Field Modification Instruction

MS5002C conversion to MS5002D Power Crystal

NOTE This document provides customers with information concerning the major steps and responsibilities of unit installation. It does not detail installation methods. The purpose is to enhance users understanding of the installation process. This document is GE Company proprietary information.

TITLE:

DOCUMENT CODE

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: DATE

ISSUE

26-Feb-14

REVISION

SOX0051136 APPROVED

Electronically Stored

CHECKED

Electronically Stored

DRAWN

SIME

0 SECURITY CODE

N

SCALE

REPLACES/DERIVED FROM

1st ISSUE

ORIGINAL JOB

SIZE

N/A

N/A

26-Feb-14

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

1 of 2

GE NuovoPignone-Electronically Approved Drawing-Checked: Andro' R., Approved: Alvino G.-Internal DT-'N'

SONATRACH – AGIP ALGERIA

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

INDEX 1.

SCOPE OF WORK __________________________________________________________________ 4

2.

GENERAL _______________________________________________________________________ 5 2.1. 2.2. 2.3. 2.3.1 2.3.2 2.3.3 2.4. 2.5.

3.

REQUIREMENTS AND LIMITATIONS TO BE RESPECTED ____________________________________________ 5 SAFETY INSTRUCTION _____________________________________________________________ 5 PRE-CONVERSION CHECKS __________________________________________________________ 6 Material Checks ____________________________________________________________6 Documentation & Procedures ___________________________________________________6 Common & Special Tools ______________________________________________________6 REFERENCE DOCUMENTS ___________________________________________________________ 7 ACTIVITIES LIST (FOR REFERENCE ONLY) __________________________________________________ 10

DESCRIPTION OF UP-GRADE ACTIVITIES ___________________________________________________ 12 3.1. 3.1.1. 3.1.2. 3.1.3. 3.1.4. 3.1.5. 3.1.6. 3.2. 3.2.1. 3.2.2. 3.2.3. 3.2.4. 3.2.5. 3.2.6. 3.2.7. 3.2.8. 3.2.9. 3.2.10. 3.2.11. 3.2.12. 3.2.13. 3.2.14. 3.3. 3.3.1. 3.3.2. 3.3.3. 3.3.4. 3.3.5. 3.4. 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5

Preliminary Disassembly Activities _________________________________________________ 12 Electrical cables, fire-fighting system and Instruments removal _____________________________ 12 Ventilation Ducts Removal _______________________________________________________ 13 Inlet Ducts Removal ___________________________________________________________ 16 Ladders, Walkways & Support Structures Removal ______________________________________ 18 Interconnecting Piping Removal____________________________________________________ 20 Turbine and Accessory Compartment Removal _________________________________________ 21 MS5002C Module Removal Activities ________________________________________________ 23 Load Coupling Guard Removal_____________________________________________________ 23 Load Coupling Removal ________________________________________________________ 24 Auxiliary Coupling Guard Removal __________________________________________________ 25 Auxiliary Coupling Removal ______________________________________________________ 26 Load & Auxiliary Gear Alignment Check ______________________________________________ 27 Gas Turbine Instruments Removal__________________________________________________ 27 Upper Half Inlet Plenum Removal __________________________________________________ 28 Upper Half Exhaust Plenum Removal ________________________________________________ 29 Internal Compartment Piping Removal _______________________________________________ 30 Combustion Cover Area Instrumentation Removal _______________________________________ 31 IGV Actuator Removal _________________________________________________________ 32 2nd Stage Nozzle Actuator Removal _______________________________________________ 33 MS5002C Gas Turbine Module Removal______________________________________________ 34 Lower Half Inlet Plenum Removal __________________________________________________ 37 Starting System Replacement ____________________________________________________ 38 Old Starting System and Clutch Removal _____________________________________________ 38 Auxiliary Basepalte Modification __________________________________________________ 40 Pre-Installation of New Starting System ___________________________________________ 40 Installation of New Starting System ________________________________________________ 41 New Starting System Piping Assembly _____________________________________________ 43 New MS5002D Power Crystal Installation ____________________________________________ 44 Turbine baseplate modification ___________________________________________________ 44 Mobile crane trucks positioning inside the building _____________________________________ 44 Lower Half Inlet Plenum Assembly ________________________________________________ 45 New Turbine MS5002D Handling __________________________________________________ 45 Inlet Plenum Connection to Compressor Casing ________________________________________ 47 TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

2 of 3

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.4.11 3.4.12 3.4.13 3.4.14 3.4.15 3.4.16 3.4.17 3.4.18 3.5. 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.5.7 3.5.8 3.5.9 3.5.10

Exhaust Plenum Connection to GT Exhaust Frame ______________________________________ 48 2nd Stage Nozzle Actuator Assembly _____________________________________________ 48 IGV Actuator Assembly ________________________________________________________ 49 Combustion Cover Area Instrumentation Assembly ______________________________________ 50 Internal Compartment Piping Assembly ______________________________________________ 51 Upper Half Inlet Plenum Assembly _________________________________________________ 52 Upper Half Exhaust Plenum Assembly _______________________________________________ 53 Gas Turbine Instruments Assembly ________________________________________________ 54 Load & Auxiliary Gear Alignment Check ______________________________________________ 55 Auxiliary Coupling Assembly _____________________________________________________ 55 Auxiliary Coupling Guard Assembly _________________________________________________ 56 Load Coupling Assembly ________________________________________________________ 57 Load Coupling Guard Assembly ____________________________________________________ 57 Final Assembly Activities _______________________________________________________ 58 Turbine and Accessory Compartment Assembly ________________________________________ 58 Ladders, Walkways & Support Structures Assembly _____________________________________ 59 Inlet Duct Assembly ___________________________________________________________ 62 Ventilation Duct Assembly _____________________________________________________ 64 IGV Actuator and 2nd Stage Nozzle Calibration ________________________________________ 65 Interconnecting Piping Re-assembly ________________________________________________ 66 Electrical cables, Fire –Fighting system and Instruments Re-assembly ________________________ 69 Building modification ___________________________________________________________ 70 New Ventilation Pulse Jet Filter House Assembly_______________________________________ 72 UCP (Mark VI TMR) Hardware & Software Modification ___________________________________ 75

4.

CONSUMABLE MATERIALS ____________________________________________________________ 76

5.

CLASSIFIED DOCUMENTATION __________________________________________________________ 77

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

3 of 4

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

1.

SCOPE OF WORK Purpose of the present FMI is to provide description & instruction for MS5002C conversion to MS5002D Power Crystal and relative auxiliary system upgrade activities. The scope of supply includes also the new pulse jet filter house for the ventilation system, the new starting system and the upgrade of the control room. The following table lists the details of the relevant Job Numbers:

Old Unit Model MS5002C 2BCL406/A BCL306/C

New Unit Model MS5002D Power Crystal 2BCL406/A BCL306/C

Old S/N G06707 KA303/4 KA305

New S/N G08821 KA303/4 KA305

Old Unit J.N. 160.5760 110.1743 110.1743

New J.N. [GT] 284.3134 -

NOTES The FMI includes instructions and relevant drawings part number required for the installation of the parts included in the scope. The instructions supplied have been written for persons with a good working knowledge of GE design, their control system and General Electric’s model list documentation system. This document is not intended to be a step by step instruction, nor it is intended to be a scheduling or work activity list and is issued for reference purposes only. Some of the reference documents/drawings listed in this FMI are “GE Strictly Confidential” (see para. 5 for the relative details) and are intended “For Internal Use Only”. This document does not contain information about the commissioning and start-up.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

4 of 5

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

2.

GENERAL

2.1.

Requirements and Limitations to be Respected  Availability of local workshop for modification activities.  Availability of spaces on the materials warehouses for recovery all new parts for modification and for recovery the old components removed from the train.  Availability of lifting and transfer of the necessary materials.  Availability of man power and supervisor following the required number and skill of the job activities plan.  Detailed engineering and final test procedures.  All items that interfere with lifting and positioning operations are removed.

2.2.

Safety Instruction

WARNING REMOVE AND TAG OUT ELECTRICAL POWER FROM ALL SYSTEM/CIRCUITS UPON WHICH WORK IS PERFORMED. PROVIDE ALTERNATIVE FIRE PROTECTION MEANS WHEN THE UNIT FIRE PROTECTION SYSTEM HAS BEEN DISABLED. IN GENERAL, OPERATORS MUST UTILIZE THE PERSONNEL PROTECTION DEVICES SUITABLE FOR THE DANGERS PRESENT IN THE ZONE TO WHICH THEY ACCEDE AND CARRY OUT ALL OPERATIONS. THE OPERATOR CLOTHING MUST BE ADEQUATE TO THE HAZARD PRESENT IN THE MACHINERY AREA. PURGE THE TURBINE OF POTENTIALLY HAZARDOUS VAPOUR. USE EXTREME CARE TO ISOLATE AND VENT GAS. BEFORE WORKING ON THE GAS TURBINE OR ON THE LINES FOR MODIFICATION, PUT THE MACHINE AND ITS AUXILIARIES IN SAFE CONDITIONS BY ISOLATING THEM FROM ANY SOURCE OF EXTERNAL INCOMING (ELECTRICAL, LIQUID FUEL, GAS AND OTHER DANGEROUS FEEDS). ADEQUATE PRECAUTIONS SHALL BE TAKEN TO PREVENT DAMAGE TO EXTERNAL PIPING AND ELECTRICAL LEADS DURING HANDLING OF WEIGHTLIFTING. DO NOT CLIMB OR STEP ONTO ANY PARTS OF TURBINE OR ITS PIPING.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

5 of 6

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

2.3.

Pre-conversion Checks Materials, documentation, tools and equipment necessary for the upgrade activities shall be checked before starting the operations for the FMI application at site.

2.3.1

Material Checks Packing materials list: check the components on each packing at site. Checks the availability of parts required (on site & last delivered) for FMI activities on site. Check the correct preservation / status of all materials at site suitable for the correct installation.

2.3.2

Documentation & Procedures Check all documents and drawing in order to verify the quality of the modifications and the correct release of revision. Bill of materials available for all components described in the Purchase Order Main Material List. Instruction Operation and Maintenance Manual available at site. Verification of the Safety requirements during all phases of the modification, special personal protection and hot & cold permit procedure requirements.

2.3.3

Common & Special Tools Check at site the available special tools and common tools.

Check at site the availability of the equipment, scaffoldings; container for stocking the materials and tools.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

6 of 7

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

2.4.

Reference Documents CODE

DESCRIPTION

ITM40101

SSS Clutch

ITN02163

Bolts and Nuts Tightening Torques Gas Turbine

RIC8990002

Blind Disks Management

RM 0474926

Starting System Electric Motor

RV-30971

V/GCV for GT Fuel Gas Control/Stop

RV-65121

Compressed Air Extraction Valve (6”)

SM 4550101

Auxiliary Coupling Guard Assembly

SM 4593582

MS5002D – On Base Enclosure Modification Drawing

SM 7741844

Pulse Jet Piping

SM 8318539

Support Structure Modification for New Inlet Duct

SM 8318540

MS5002D – Inlet Duct Support Structure Modification Drawing

SM-41383 SM-4550101

Filter House Outline Auxiliary Coupling guard

SM-8415900

Pulse Jet Interconnecting Piping Supports

SM-83236

MS5002D - Inlet Ventilation Duct Modifications Details

SM-84266

Expansion Joint

SM-84267

Inlet Duct Elbow

SMO0115916

IGV Servo Valve

SMO0384589

Baseplate Modification Drawing

SMO0385068

Baseplate Accessories Construction

SMO0388509

Feed And Drain Oil Bearing Piping

SMO0480502 SMO0683076

Spark Plug Assembly Inlet Plenum

SMO0733126

Auxiliary Coupling Guard

SMO0733414

Load Coupling Guard Assembly

SMO0869900

Exhaust Plenum

SMO0891100

Inlet Plenum

SMO1508457

Off-Line Washing Manifold

SMO1734314

Gas Turbine Nozzle Arrangement Control

SMO9510106

Grounding System for Gas Turbine and Auxiliary Systems

SMO9620490

MS5002D Starting Motor Installation Drawing

SMO9620539

Starting Motor Installation Drawing

SMO9628097

Starting Motor Soleplate

SMO9628098

Starting Motor Soleplate

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

7 of 8

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

CODE

DESCRIPTION

SMO9715041

MS5002D Bearings Instrumentation

SMO9721041

Wheel Spaces thermocouples Cable Arrangement

SMO9723715

Flame Detectors Conduit Arrangement

SMO9723739

Flame Detectors

SMO9727707

Conduit arr. Lighting, fire and gas detectors

SMO9860055

Baseplate Interconnecting Piping

SMO9868078 SMO9870101

Lube Oil Piping to Bearings MS5002 Load Coupling Drainage Oil Piping

SMO9875558

Fuel Gas Piping

SMO9876265

MS5002C/D Fuel Gas Piping Turbine Side

SMO9886676

Lube Oil Piping At Torque Converter

SMO9886677

Torque Converter Oil Piping

SMO9890807 SMO9897452

Water Wash Piping Vent Piping on Package

SMO9903552

Air Cooling probes piping

SMO9920254 SMO9921303

Cooling & Sealing Piping Interconnecting Piping

SMO9962033

Axial compressor Water Washing “On/Off” Piping

SMO9977505

Pulse Jet Air Interconnecting Piping

SMO9977515

Plant Interconnecting Piping

SMO9985069

MS5002D Cooling And Sealing Air Piping

SOM00108

Outline Load Coupling

SOM02882

Shaft Alignment specification

SOM09978

P&ID

SOM10922

Auxiliary Coupling

SOM18067

Ultraviolet Flame Detector

SOM22662

IGV Actuator System

SOM38208 SOM44953

IGV Actuator for MS5002D Instruction for storage, handling and assembly of aero-derivative heavy duty gas turbine inlet system components

SOM45219

On-Line Washing Manifold

SOM5461606

MS5002D Cross Section Drawing

SOM62463

MS5002C General Arrangement

SOM6600632

MS5002C Cross Section Drawing

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

8 of 9

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

CODE

DESCRIPTION

SOM6601250

MS5002C Enclosure with Exhaust Plenum On Right side

SOM6600686

Piping Connection List

SOM6601339

Ladders & Walkways Assembly

SOM6601376

Interconnecting Piping

SOM6601961

CO2 Fire Fighting System

SOM6602024

Instrument Electrical Hook-Up

SOM6602121

Instrument Primary/Pneumatic Hook-Up

SOM6602853

Load Coupling

SOM6617686 SOM6630901

Electric Actuated Valve (20CB) Lifting Sketch For MS5002D HP + LP Module

SOM6639604

Ventilation Filter House Foundation Loads

SOM6640249

MS5002D General Arrangement

SOM6640252

Inlet Duct Modification Drawing

SOM6640293

MS5002D – Inlet Ventilation Duct Modification Drawing

SOM6640372

Building Modification

SOM6656637

MS5002D Water Washing System

SOM6657033

MS5002D Product Structuring - Filter House Outline Drawing T-01

SOM6759993

Technical specification Low voltage cables And MCC panel Modification

SOM6760504 SOM6761094

Painting Specification Electrical packaging specification – conversion from MS5002C to MS5002D power crystal

VTO25346

Inlet Duct Supporting Structure Outline

VTO25412

Inlet Duct Manufactory Drawing

VTO54092

Ventilation Duct Assembly Drawing

VTO56153

Inlet Duct Assembly Drawing

VTO62510

MS5002C Exhaust Duct Layout

VTO64010

Ventilation Duct MS5002C Outline

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

9 of 10

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

2.5.

Activities List (For Reference Only)

Preliminary disassembly activities Electrical cables, fire fighting system and Instruments removal Ventilation ducts removal Inlet duct removal Supports, ladders and walkway removal Interconnecting piping removal Enclosure roof and panels removal MS5002C module removal activities Mobile crane trucks positioning inside the building Load coupling guard and coupling removal Auxiliary coupling guard and auxiliary coupling removal Load and auxiliary gear alignment check GT instruments removal Upper half inlet and exhaust plenum removal Internal compartment piping removal Combustion cover area instruments removal IGV actuator removal 2nd stage nozzle actuator removal MS5002C module removal activities Lower half inlet plenum removal Starting system replacement Electric starting motor system removal Starting system baseplate modification New electric starting motor system installation Piping assembly New MS5002D Power Crystal Installation Turbine baseplate modification Mobile crane trucks positioning inside the building Lower half inlet plenum installation New turbine positioning Inlet and exhaust plenum connection 2nd stage nozzle actuator installation IGV actuator installation Combustion cover area instruments installation Internal compartment piping installation Upper half inlet and exhaust plenum installation Gas turbine instruments installation TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

10 of 11

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

Load & auxiliary gear alignment check Auxiliary coupling and guard assembly Load coupling and guard assembly Turbine and accessory compartment assembly Ladders & walkway and support structures assembly Inlet duct assembly Ventilation duct assembly IGV actuator and 2nd stage nozzle calibration Interconnecting piping re-assembly Electrical cables, anti-fire system and instrument re-assembly Building modification Pulse jet filter house assembly UCP (Mark VI TMR) hardware & software modification

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

11 of 12

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

3.

DESCRIPTION OF UP-GRADE ACTIVITIES The following chapters contain a list of actions to carry out during the assembly phase and a list of main materials (shown in the sketches) necessary to the modification, with suggested quantity needed in case of emergency as breaking or damaging of items during the works. The list below is only for strictly required materials to be used for the modification activities, and should be taken just as general recommendation. Please refer to the original GE bill of materials for the complete and fully inclusive items list.

3.1.

Preliminary Disassembly Activities

3.1.1.

Electrical cables, fire-fighting system and Instruments removal 1.

Disconnect the lighting inside the turbine and accessory compartment.

2. Disconnect the fire fighting system inside the turbine and accessory compartment. 3. Disconnect all conduits and any other fixtures, as JB or TB attached to the roof and side panels of the Gas Turbine and accessory compartment. 4. Coil up all free wires and hang them near the pull boxes taking care to provide the adequate protection. 5. Remove the section of conduits as needed to avoid any interference during the removal operations of the turbine and starting motor.

WARNING CHECK AND IDENTIFY THE CONDUIT OF THE LIGHTING, FIRE FIGHTING, GAS DETECTION SYSTEM AND ANY OTHER FIXTURE ATTACHED TO THE ROOF AND SITE PANELS THAT HAVE TO BE REMOVED. Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM6602121 SOM6602024 SOM6601961

P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up CO2 Fire Fighting System

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

LANGUAGE

A SHEET

12 of 13

DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

3.1.2.

Ventilation Ducts Removal 1.

Disconnect the electrical cables from the fan motors.

2. Sling the two ventilation fan motors and operate the bridge crane in order to support them before their removal. Refer to figure 2 below. 3. Unscrew the bolts connecting between the fan motors and their supports. 4. One by one, lift the motors and put them in dedicated area. 5. Identify and mark the ventilation components location to be removed. Refer to figure 1 below. 6. One by one, sling the ducts sections to be removed and operate the bridge crane in order to support them before their removal. 7. Unscrew the bolts connecting the ventilation ducts to the enclosure roof. 8. Remove the ducts sections above the enclosure roof. 9. Remove the bolts connecting each duct section and the bolts at the base of relative supports. 10. Remove the ducts sections using the bridge crane; transport the ducts to dedicate area. Drawing List DRAWING CODE

DESCRIPTION

SOM62463 VTO64010 VTO54092

MS5002C General Arrangement Ventilation Duct MS5002C Outline Ventilation Duct Assembly Drawing

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Figure 1 – Ventilation Components to Remove (see dwg VTO64010 & VTO54092)

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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VENTILATION FAN MOTORS INLET ELBOW DUCT TO REMOVE

VENTILATION DUCT TO REMOVE

Figure 2 – Fan Motors and Ventilation Duct to Remove

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.1.3.

Inlet Ducts Removal 1.

Identify and mark the inlet duct component location to be removed. Refer to figure 3 below and figure 2 above.

Figure 3 – Inlet Duct to Remove (see dwg VTO56153 & SOM62463)

2. Sling the elbow inlet duct and operate the bridge crane in order to support it before removal. Refer to VTO56153, mark 2 and figures 2, 3 above. 3. Unscrew the bolts connection among the elbow duct, the horizontal inlet duct and the expansion joint; then remove the elbow inlet duct and transport it to dedicated area.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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4. Sling and remove the expansion joint. Transport it to dedicated area (Insert bolts in order to permit the right expansion joint disassembly). Refer to VTO56153, mark 1. 5. Optional operation: remove the horizontal inlet duct in order to allow the lifting and replacement of the starting system motor and relative clutch. This operation will be executed only if it will be not used the dedicated lift equipment for starting system. Drawing List DRAWING CODE

DESCRIPTION

SOM62463 VTO56153 VTO25412

MS5002C General Arrangement Inlet Duct Assembly Drawing Inlet Duct Manufactory Drawing

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.1.4.

Ladders, Walkways & Support Structures Removal 1.

Remove the ladder highlighted with green color in the figure 4 below. This is necessary in order to guarantee the free access to the lifting trucks inside the building. See figure 5 below.

Figure 4 – Ladder and Support Structures to Remove (see dwg SOM62463)

2. Check that the support structures to be removed are completely free (highlighted with red color in figure 4 above), then proceed to remove the structures transporting each part to dedicated area. Refer to the figures 4, 5. 3. Remove the ladders and the walkways positioned in front of the Gas Turbine compartment as shown in the figure 5 below.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

SUPPORT STRUCTURES TO REMOVE

LADDERS&WALKWAYS TO REMOVE

LADDER TO REMOVE

Figure 5 – Ladders, Walkways and Support Structures to Remove

Drawing List DRAWING CODE

DESCRIPTION

SOM62463 VTO25346 SOM6601339

MS5002C General Arrangement Inlet Duct Supporting Structure Outline Ladders & Walkways Assembly

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.1.5.

Interconnecting Piping Removal

WARNING WARNING: ALL BLIND FLANGES/DISKS SHALL BE REGISTERED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”, IN ORDER TO REMOVE THEM DURING THE REASSEMBLY PHASE. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES TO THE MACHINES AND TO RELATED SYSTEMS 1.

Identify and mark the components location to be removed to facilitate their reassembling.

2. Remove load coupling drainage piping (see SMO9870101). 3. Remove auxiliary coupling guard drain piping (see SM-4550101 and SMO0733126). 4. Remove fuel gas interconnecting piping (3”-FG) between fuel gas valve and GT fuel gas piping (Item 0911) inside accessory compartment (see SMO9860055). 5. Remove interconnecting pulse jet system piping on the enclosure and TP-210 (see SOM6601376 and SMO9921303). 6. Remove auxiliary and turbine enclosure vents interconnecting piping TP-101, TP-276 and TP-335 (see SOM6601376 and SMO9897452).

Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM6601376 SOM6600686 SMO9870101 SM-4550101 SMO0733126 SMO9860055 SMO9921303 SMO9897452 SOM62463 RIC8990002

P&ID Interconnecting Piping Piping Connection List MS5002 Load Coupling Drainage Oil Piping Auxiliary Coupling guard Auxiliary Coupling Guard Baseplate Interconnecting Piping Interconnecting Piping Vent Piping on Package MS5002C General Arrangement Blind Disks Management

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.1.6.

Turbine and Accessory Compartment Removal 1.

Check and verify that the conduit of the lighting, fire fighting, gas detection systems and any other fixtures attached to the roof and side panels has been completely removed.

2. Identify and mark the location of compartments to be removed to facilitate their reassembling. 3. Prepare to lift the roof panels (turbine and accessory) using the relative eye bolts. Unbolt the roof from the side wall frames. 4. Remove all roof bolting. 5. Lift the roof panels of the turbine and accessory compartment. 6. Lay the panels down on the truck and transport them to the dedicated area. 7. Prepare to lift the turbine compartment panels (both side) using the relative eye bolts and unbolt them from their supports. 8. Lift the turbine panels and lay them down on the truck to transport them to dedicated area and lay them down on wooden blocks. 9. Remove all turbine compartment beams and transport them to dedicated area. 10. The points below have to be executed only if it will be used the dedicated equipment for starting system (see figure 6 below). 11. Prepare to lift the accessory compartment panels (front side) using the relative eye bolts and unbolt them from their supports. 12. Lift the accessory panels and lay them down on the truck to transport them to dedicated area and lay them down on wooden blocks. 13. Remove auxiliary compartment beams (roof and front side) and transport them to dedicated area.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Field Modification Instruction – SONATRACH AGIP - ALGERIA

GAS TURBINE COMPARTMENT

ACCESSORY COMPARTMENT

Figure 6 – Gas Turbine and Accessory Compartments Drawing List DRAWING CODE

DESCRIPTION

SOM62463 SOM6601250

MS5002C General Arrangement MS5002C Enclosure with Exhaust Plenum On Right side

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.

MS5002C Module Removal Activities

3.2.1.

Load Coupling Guard Removal 1.

Remove the vertical joint bolts between the expansion joint and the spacer guard.

2. Remove the upper half vertical joint bolts between the spacer guard and the coupling guard gas turbine side. 3. Compress expansion joint and remove the spacer guard horizontal joint bolts. 4. Lift the upper half spacer guard. 5. Remove the lower half vertical connection bolts between the spacer guard and the coupling guard gas turbine side. 6. Remove the lower half spacer guard. 7. Remove the vertical joint bolts between the expansion joint and the coupling guard gear box side. 8. Slide the expansion joint in order to allow the disassembling of the coupling bolts and gently rest the expansion joint on the coupling shaft. 9. Sustain with temporary supports the coupling guard gas turbine side and remove the vertical joint bolts between the coupling guard and the gas turbine. 10. Remove the coupling guard horizontal joint bolts. 11. Lift the upper half coupling guard. 12. Remove the lower half coupling guard. 13. Sustain with temporary supports the coupling guard gear box side and remove the vertical joint bolts between the coupling guard and the gear box. 14. Remove the coupling guard horizontal joint bolts. 15. Lift the upper half coupling guard. 16. Remove the lower half coupling guard. 17. Clean all flanges surfaces and remove any residual anti-seize compound from the bolts.

Drawing List DRAWING CODE

DESCRIPTION

SMO0733414

Load Coupling Guard Assembly

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.2.

Load Coupling Removal 1.

Match mark the coupling flanges.

2. Sling the coupling to the lifting device using the appropriate rope (nylon or similar) and lift to support it. 3. Remove the bolts on the vertical flanges of the coupling and separate the flanges (refer to SOM6602853, pos.3) using appropriate jack bolts. 4. Separate diaphragm and spacer from the flanges using appropriate jack bolts. 5. Lift the coupling carefully in order to get it clear from the unit avoiding any damage to the flanges surfaces.

WARNING LOWER THE COUPLING ON WOODEN SUPPORT IN THE SAFETY AREA TAKING CARE TO PROVIDE ADEQUATE PROTECTION. COUPLING MUST BE SUPPORTED ON THE SPACER SURFACE; IT MUST NOT BE SUPPORTED ON THE DIAPHRAGM SURFACE.

6. Check the counter marking of the bolts that lock the coupling spacer, because they must be reassembled in the same position to maintain proper balancing. 7. Remove the turbine end half coupling by unscrewing the bolts from gas turbine shaft. 8. Put all bolts in a separate box; clean, check all parts and prepare for reassembling. 9. Provide for eventual replacement of damaged components.

Drawing List DRAWING CODE

DESCRIPTION

SOM00108 SOM6602853 SMO9870101

Outline Load Coupling Load Coupling MS5002 Load Coupling Drainage Oil Piping

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.3.

Auxiliary Coupling Guard Removal

COUPLING DRENAGE PIPING

Figure 7 – Auxiliary Coupling Guard

1.

Remove the vertical joint bolts between the expansion joint and the coupling guard.

2. Remove the upper half vertical joint bolts between the coupling guard and the accessory gear. 3. Compress expansion joint and remove the auxiliary coupling guard horizontal joint bolts. 4. Lift the upper half coupling guard. 5. Disconnect the oil feed and drain lines to/from the oil spray nozzles taking care to protect all open oil lines. 6. Remove the lower half vertical connection bolts between the coupling guard and the accessory gear. 7. Remove the lower half coupling guard. 8. Remove the vertical joint bolts between the expansion joint and the turbine.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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9. Slide the expansion joint in order to allow the disassembling of the accessory coupling bolts and lay gently the expansion joint on the accessory coupling shaft. 10. Clean all flanges surfaces and remove any residual old anti-seize compound from the bolts.

Drawing List DRAWING CODE

DESCRIPTION

SM 4550101

Auxiliary Coupling Guard Assembly

3.2.4.

Auxiliary Coupling Removal 1.

Match mark the coupling flanges.

2. Sling the coupling with the lifting device using the appropriate rope and lift to support it. 3. Loose and remove the bolts on the vertical flanges of the coupling and separate the coupling flanges. 4. Mark bolts position. 5. Lift the coupling, lower it on wooden supports in the safety area, and provide for adequate protection. 6. Clean, check all parts and prepare for reassembling. 7. Check for teeth excessive wearing. Drawing List DRAWING CODE

DESCRIPTION

SOM10922

Auxiliary Coupling

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.5.

Load & Auxiliary Gear Alignment Check 1.

Install the alignment fixture on turbine shaft together with all prescribed dial indicators.

2. Take the dial indicators readings on load flange and carry out the alignment check. 3. Record all prescribed alignment readings in maintenance form.

Drawing List DRAWING CODE

DESCRIPTION

SOM02882

Shaft Alignment specification

Special tool PART NUMBER

DESCRIPTION

DRAWING

Alignment Fixture Alignment Fixture

SMO0328400 SMO0328949

SMO0328400 SMO0328949

3.2.6.

POS. Q.TY NEEDED -

1 1

Gas Turbine Instruments Removal 1.

Disconnect the turbine casing instruments (wheel space thermocouples wiring).

2. Disconnect the bearing instruments. 3. Disconnect the inlet plenum instruments. 4. Remove the cover from box located on top of the turbine casing. 5. Disconnect the wires and remove conduit from CB bleed valve limit switch. 6. Disconnect and tag the wiring from the over-speed trip on low pressure shaft, vibration detectors, magnetic pick-up speed sensor of HP and LP modules and thermocouples of the exhaust plenum. 7. Pull wiring out of the conduit run, coil up and hang the wires near the pull boxes well protected. 8. Disconnect and remove the conduit section and any other fixtures attached to the turbine module interfering with the module removal operation. Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM6602121 SOM6602024

P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.7.

Upper Half Inlet Plenum Removal

WARNING VERIFY THAT ALL INSTRUMENTATION WIRING THAT COULD INTERFERE WITH THE UPPER HALF INLET PLENUM DISASSEMBLING ACTIVITIES ARE REMOVED. 1.

Sling the upper half of inlet plenum with the chain block using eyebolts inserted into lifting lugs of inlet plenum walls.

2. Remove all bolts on vertical flanges (front and rear of inlet air compressor casing). 3. Remove all bolts on the horizontal split line of the upper half inlet plenum. 4. Remove lateral panels. 5. Lift the upper half inlet plenum until it is clear from suction casing flange, then move it out of the unit with crane. 6. Clean all flanges from residual sealing compound and all bolts from residual anti-seize compound. 7. Bag bolting and identify for reassembly. 8. Discard all used gaskets. 9. Protect the suction area of the air inlet casing.

Drawing List DRAWING CODE

DESCRIPTION

SOM62463 SOM6600632 SMO0891100

MS5002C General Arrangement MS5002C Cross Section Drawing Inlet Plenum

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.8.

Upper Half Exhaust Plenum Removal

WARNING CAUTION: BE CAREFUL WHEN REMOVING INSULATION FROM THE COVERS DUE TO OF MINERAL WOOL CONTAINED INSIDE 1.

Loose and remove the locking screws between the exhaust plenum and the expansion joint.

2. Compress the expansion joint working on the tie bolts previously installed to free the exhaust plenum. 3. Unbolt the 2nd reduction duct upper flange (that one connected to the silencer). 4. Lower the 1st reduction duct, the 2nd reduction duct and the expansion joint assembled, operating on the four trolleys located on the 2nd reduction duct corners. 5. Utilizing two chain blocks and the dedicated lugs (located on the 2nd reduction duct) pull the duct away. 6. Remove partially the aluminum heat insulation from upper and lateral extensor of the exhaust plenum to get access to the joining bolts. 7. Remove the upper extensor by the overhead crane and transport to a dedicated area. 8. Remove the lateral extensor by the overhead crane and transport to dedicated area. Mark the heat shields plates and segments before disassembling. 9. Remove heat shields and segments from both sides of the plenum (HP side and PT side). 10. Remove the bolting from the upper half exhaust plenum and rig to lift the plenum. 11. Before lifting the plenum make sure that all instrumentation on the PT side has been removed. 12. Remove the upper half exhaust plenum lay down into the loading bay and transport to a dedicated area.

Drawing List DRAWING CODE

DESCRIPTION

SOM62463 SOM6600632 VTO62510 SMO0869900

MS5002C General Arrangement MS5002C Cross Section Drawing MS5002C Exhaust Duct Layout Exhaust Plenum

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.9.

Internal Compartment Piping Removal

WARNING WARNING: ALL BLIND FLANGES/DISKS SHALL BE REGISTERED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”, IN ORDER TO REMOVE THEM DURING THE REASSEMBLY PHASE. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES TO THE MACHINES AND TO RELATED SYSTEMS 1.

Remove on-line and off-line washing piping (see SMO9890807).

2. Remove on-line and off-line washing manifold (see SMO1508457 and SOM45219). 3. Remove feed and drainage oil bearing piping (see SMO9868078). 4. Remove cooling probes piping (see SMO9903552). 5. Remove fuel gas piping, between fuel gas valve and turbine fuel nozzles. Where necessary sustain in proper way the piping will be not removed. (see SMO9875558 and SMO9860055). 6. Remove the cooling and sealing piping (see SMO9920254). 7. Remove the pulse jet air piping. Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM6601376 SMO9890807 SMO1508457 SOM45219 SMO9875558 SMO9860055 SMO9920254 SM 7741844 SMO9903552 SMO9868078 SOM6600686 SOM62463 RIC8990002

P&ID Interconnecting Piping Water Wash Piping Off-Line Washing Manifold On-Line Washing Manifold Fuel Gas Piping Baseplate Interconnecting Piping Cooling & Sealing Piping Pulse Jet Piping Air Cooling Probes Piping Lube Oil Piping to Bearings Piping Connection List MS5002C General Arrangement Blind Disks Management

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.10. Combustion Cover Area Instrumentation Removal 1.

Disconnect and protect the cables of the spark plugs and flame detectors.

2. Remove the spark plugs from the combustion casing #1 & #12 taking care not to overturn the component to avoid the possible accidental damage of the inner electrode. Protect all parts and store them in the dedicated area. 3. Loose and remove all bolts from 4 flame detectors connection flanges (located on the combustion casing #3, 4, 9, 10). 4. Remove them from the combustion casing and store them in the dedicated area.

Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SMO9723739 SMO0480502 SOM6602024

P&ID Flame Detectors Spark Plug Assembly Instrument Electrical Hook-Up

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.11. IGV Actuator Removal 1.

Support the connecting rod and remove the higher pin connecting the rod to the IGV actuator ring on the compressor casing, making free the actuator.

2. Remove the actuator from the base-plate by losing the fixing bolts. 3. Sling the actuator and lay down into the loading bay to be transported to a dedicated area. Refer to figure 8 below.

Drawing List DRAWING CODE

DESCRIPTION

SOM22662 SOM6600632

IGV Actuator System MS5002C Cross Section Drawing

Figure 8 – IGV Actuator System

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.12. 2nd Stage Nozzle Actuator Removal 1.

Remove the pin connecting the 2nd stage nozzles actuator with the nozzles control ring on the turbine casing.

2. Remove the actuator and the accumulators from the base plate by losing the fixing bolts. 3. Sling the actuator/accumulators, lift and transport to the dedicated area. Drawing List DRAWING CODE

DESCRIPTION

SMO1734314 SOM6600632

Gas Turbine Nozzle Arrangement Control MS5002C Cross Section Drawing

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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N

N/A ORIGINAL JOB

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.2.13. MS5002C Gas Turbine Module Removal 1.

The first operation to do to remove the GT module is to let enter into the building the two crane trucks and the transport trolley where to lay down the turbine. Please refer to the figure 9 and 10 below.

GAS TURBINE TO REMOVE

CRANE TRUCKS

TRANSPORT TROLLEY

Figure 9 – Gas Turbine Movimentation Scheme TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

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Figure 10 – Building Free Area for GT Movimentation 2. When the trucks are positioned inside the building proceed to sling appropriately the gas turbine and operate the crane trucks in order to support it before its removal. Refer to figure 11 below. 3. Proceed to loose and remove the bolts and pins connecting the module supports to the turbine baseplate. 4. Operate the crane trucks to lift the module as much needed to remove the shims located under the plate. 5. Verify that the module to be removed from the baseplate is completely free from any obstruction. 6. After having verified that the working area is completely free, lift the module and move it slowly up to the transport trolley. Lay it down over and transport it to dedicated area. Refer to figure 12 below.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Figure 11 – GT Module Lifting System

GT MODULE ON TRANSPORT TROLLEY

Figure 12 – GT Module Removal TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Drawing List DRAWING CODE

DESCRIPTION

SOM62463 SOM6600632

MS5002C General Arrangement MS5002C Cross Section Drawing

3.2.14. Lower Half Inlet Plenum Removal

1.

Remove the lower half inlet plenum. Refer to SMO0891100.

2. Sling the lower half inlet plenum, lift and transport it to the dedicated area.

Drawing List DRAWING CODE

DESCRIPTION

SOM62463 SOM6600632 SMO0891100

MS5002C General Arrangement MS5002C Cross Section Drawing Inlet Plenum

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.3.

Starting System Replacement

3.3.1.

Old Starting System and Clutch Removal 1.

Remove cables and instrumentation from electrical motor and clutch.

2. Remove hydraulic ratchet piping. 3. Remove lube oil piping at torque converter. 4. Cut out without damage the support, item 3 - SMO9620539. See figure 14 below. 5. Disassemble the clutch system. 6. Remove electric motor and torque converter using the appropriate bridge crane. 7. Remove all sequence solenoid and control valve from torque converter. Cleaning and functionality check of these. 8. Remove the two starting motor soleplates (SMO9620539, pos.1 and 2).

Figure 13 – Electrical Starting Motor to Remove

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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SOX0051136

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N/A ORIGINAL JOB

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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SUPPORT TO CUT

Figure 14 – Electrical Starting Motor to Remove Drawing List DRAWING CODE

DESCRIPTION

SMO9620539 SMO9628097 SMO9628098 SOM62463 SMO0385068

Starting Motor Installation Drawing Starting Motor Soleplate Starting Motor Soleplate MS5002C General Arrangement Baseplate Accessories Construction

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

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N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.3.2.

Auxiliary Basepalte Modification 1.

Weld the item 5 (see dwg SMO0384589) to the existing starting system support.

2. Weld the items 6 and 7 (see dwg SMO0384589) to the existing starting system support.

Drawing List DRAWING CODE

DESCRIPTION

SMO0384589

Baseplate Modification Drawing

Main Material List

3.3.3.

REF. DOCUMENT

PART NUMBER

DESCRIPTION

SMP8500303 SMP8500304

Starting Motor Support Starting Motor Soleplate Starting Motor Soleplate

DRW MARK

DRAWING

SMO0384589 SM-8500303 SM-8500304

SMO0384589 SMO0384589 SMO0384589

5 6 7

Pre-Installation of New Starting System 1.

Pre-assemble new electric motor and torque converter in the work-shop.

2. Sling the group “new electric motor and torque converter”. 3. Lift up the group using the crane within the shelter. 4. Assemble the group previously pre-assembled, on the auxiliary baseplate. 5. Shim and dowel electric motor in order to align it with auxiliary baseplate.

WARNING THE GROUP ELECTRIC MOTOR AND TORQUE CONVERTER MAY HAVE TO BE MOVED DURING THE INSTALLATION OF THE CLUTCH, REQUIRING ITS FINAL POSITION WITH THE DRIVING SHAFT TO BE DETERMINED BEFORE THE CLUTCH IS FITTED. IT IS THEREFORE IMPORTANT THAT THE ELECTRIC MOTOR IS SHIMMED AND DOWELLED SO THAT THE DRIVING SHAFT IS CONCENTRIC AND SQUARE WITH DRIVEN SHAFT.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Drawing List DRAWING CODE

DESCRIPTION

SMO0384589 RM 0474926 SMO9620490

Baseplate Modification Drawing Starting System Electric Motor MS5002D Starting Motor Installation Drawing

Main Material List

3.3.4.

PART NUMBER

DESCRIPTION

REF. DOCUMENT

RMO0474926 RTO42144

Starting System Electric Motor Torque Converter

RM 0474926 ITM40102

DRW MARK

DRAWING -

-

Installation of New Starting System 1.

Shift the group in order to consent the SSS clutch assembly.

2. Fit the half coupling on the driving shaft. 3. Fit the adaptor plate on the auxiliary gearbox. 4. Fit the clutch output sleeve on the auxiliary gearbox shaft. 5. Fit the helical sliding component together with pawl and ratchet mechanisms and clutch ring as an assembly on the output sleeve. 6. Fit the stop ring on the end face of the output sleeve. 7. Slide the helical sliding component. 8. Move electric motor in the position previously determined and secures it. 9. Gently put the clutch ring towards the input half coupling. 10. Align the bolts holes and bolt the two components together. 11. Check that the distance between the adjacent ends faces of the clutch driving and driven teeth is correct. 12. Align and fit the bottom half of the casing and gasket. 13. Fit the two oil seals. 14. Fit the proximity switch and seal lower half of the casing. Set the gap between the tip of the probe and the outside diameter of the swing ring.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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WARNING CHECK THE CLUTCH FOR CORRECT OPERATION BY TURNING THE CLUTCH INPUT IN ITS DIRECTION OF ROTATION TO ENGAGE AND AGAINST ITS DIRECTION OF ROTATION TO DISENGAGE

15. Align and fit the top half of the casing. 16. Re-assemble the original torque converter support. Drawing List DRAWING CODE

DESCRIPTION

ITM40101 SMO9620490

SSS Clutch MS5002D Starting Motor Installation Drawing

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

RMO0474926 RGO34801 RTO42144

Starting System Electric Motor SSS Clutch Torque Converter

RM 0474926 ITM40101 ITM40102

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING -

-

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.3.5.

New Starting System Piping Assembly 1.

Install the pipes between ratchet pump to sequenced valve group hydraulic.

2. Install lube oil piping torque converter.

Drawing List DRAWING CODE

DESCRIPTION

SMO9886676 SMO9886677

Lube Oil Piping At Torque Converter Torque Converter Oil Piping

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO9886676 SMO9886677

Lube Oil Piping At Torque Converter Torque Converter Oil Piping

-

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING -

-

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.

New MS5002D Power Crystal Installation

3.4.1

Turbine baseplate modification 1.

Locate plate item 1 (see dwg SMO0384589) and the support item 4 for new I.G.V.

2. Make holes 10mm and 100mm on channel’s wall and then mount item 4 and 2. Refer to SMO0384589. 3. Weld the plates item 3 (see dwg SMO0384589). Drawing List DRAWING CODE

DESCRIPTION

SMO0384589

Baseplate Modification Drawing

Main Material List

3.4.2

PART NUMBER

DESCRIPTION

REF. DOCUMENT

DRAWING

DRW MARK

SMO9628034 SMP79487 NA

I.G.V. Support Cover Plate

SMO9628034 SM-79487 SMO0384589

SMO0384589 SMO0384589 SMO0384589

1 2 3

Mobile crane trucks positioning inside the building

1.

Position the new MS5002D turbine module on the trailer platform outside the building in a dedicated area.

2. Move slowly the new module inside the building and place it in the correct area as per the previously dismantling phase, refer to fig. 9. 3. Position the crane truck inside the building. 4. Sling properly the turbine module before proceed to lift it. Refer to fig. 11.

Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606

MS5002D General Arrangement MS5002D Cross Section Drawing

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.3

Lower Half Inlet Plenum Assembly

1.

Prepare the item 1 for the assembly. Refer to SMO0683076.

2. Assemble the lower half inlet plenum. Refer to SMO0683076. 3. Tighten the connection bolts as per ITN02163.

Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606 SMO0683076 ITN02163

MS5002D General Arrangement MS5002D Cross Section Drawing Vertical Inlet Plenum Assy MS5002D Bolts and Nuts Tightening Torques Gas Turbine

Main Material List REF. DOCUMENT

PART NUMBER

DESCRIPTION

SMO0683074(*)

Vertical inlet plenum With Lateral Extensions MS5002D

DRW MARK

DRAWING

-

SMO0683074

-

*Note: This code contains all necessary items for inlet plenum installation (lower and upper halves).

3.4.4

New Turbine MS5002D Handling

WARNING BEFORE PROCEED WITH THE UNIT POSITIONING ON THE BASEPLATE ENSURE THAT 2nd BEARING FEEDING PIPING AND IGV PIPING LINES HAVE BEEN CORRECTLY CLEANED AND FLUSHED AS INDICATED ON INSTALLATION MANUALS

1.

Check the cleanliness of the coupling flange surfaces and clean up them if necessary.

2. Check the afterward-forward inclination and the vertical flanges inclination and adjust it if necessary. 3. Proceed to lift the turbine module and move it slowly toward its location, check the correct lifting of the module, refer to fig. 9. TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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4. Slowly move down the module in position and continue to operate with the cranes to sustain it. During this operation check the module alignment. 5. Prepare the bolts and eccentric dowel pins by coating them with anti-seize compound. 6. Install the dowels and bolts without tightening them and carry out the roughly module alignment referring to the base-plate centerline (see dwg SMO0421405). 7. Then lay down definitely the module on the base-plate (see dwg SMO0421405). 8. Remove the lifting equipment and proceed to move out from the building the trucks crane and the trailer platform. See fig. 9. 9. Install the bolts without tightening them (see dwg SMO0421405). 10. Tight the bolts of the GT legs at the required torque. Refer to ITN02163. 11. Insert in the proper holes the eccentric dowels (see dwg SMO0421405). 12. Tack weld the eccentric dowels as required by the relevant drawing. Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606 SOM6630901 ITN02163

MS5002D General Arrangement MS5002D Cross Section Drawing Lifting Sketch For MS5002D HP + LP Module Bolts and Nuts Tightening Torques Gas Turbine

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO9870557 SMR7950310 SMR7950311

Bolting & Doweling GT-Baseplate Shims Shims

SMO0421405 SM-7950310 SM-7950311

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

-

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.5

Inlet Plenum Connection to Compressor Casing

1.

Inspect the lower half inlet plenum and bell-mouth of compressor inlet casing for cleanliness and free of all foreign material.

WARNING THIS INSPECTION IS CRITICAL AND THE AREA MUST BE MONITORED AT ALL TIMES DURING THE REASSEMBLY OF THE INLET PLENUM 2. Apply joint compound and assemble to mating flanges. 3. Install and bolt the screws after greasing them with anti-seize compound. 4. Tight the screw at required torque. Refer to ITN02163. Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606 ITN02163 SMO0683076

MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Inlet Plenum

Main Material List PART NUMBER

DESCRIPTION

SMO0683074(*)

Vertical inlet plenum With Lateral Extensions MS5002D

REF. DOCUMENT

DRW MARK

DRAWING

SMO0683074

*Note: This code contains all necessary items for inlet plenum installation (lower and upper halves).

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.6

Exhaust Plenum Connection to GT Exhaust Frame

1.

Clean the mating joint flanges.

2. Install the bolts tightening them at required torque. Refer to ITN02163. 3. Install the flex heat shields plates to the forward and afterward positions between the exhaust plenum and exhaust frame. 4. Install the retainers segment for flex plates.

Drawing List

3.4.7

DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606 ITN02163 SMO0869900

MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Exhaust Plenum

2nd Stage Nozzle Actuator Assembly

1.

Before connecting the ring to the hydraulic cylinder move manually the ring from the complete closing to the complete opening executing the complete stroke.

2. Sling the actuator/accumulators and lay down on the base-plate. 3. Install the locking bolts and tighten at proper torque. Refer to ITN02163. 4. Install the pin connecting the 2nd stage nozzles actuator with the nozzles control ring on the turbine casing.

Drawing List DRAWING CODE

DESCRIPTION

SMO1734314 SOM5461606 ITN02163

Gas Turbine Nozzle Arrangement Control MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO9726159

Assy Material For 2nd Stg Nozzle Assy & Lever Arrgmt

SOM98950

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

-

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.8

IGV Actuator Assembly 1.

Before connecting the ring to the hydraulic cylinder move manually the ring to check the free complete course from the close to the open position referring to the relevant mobile index compared to the scale tag.

2. Verify the mechanical stops of the IGV actuator. 3. Take the connection pin before cleaned, coat with anti-seize compound, and insert the pin connecting the new hydraulic cylinder rod to the IGV actuator ring on the compressor inlet casing. Lock the pin as per relevant drawing. 4. Move manually the IGV ring and check the correct minimum and maximum position of the index in comparison with the scale.

Drawing List DRAWING CODE

DESCRIPTION

SOM5461606 SOM38208 SMO0115916

MS5002D Cross Section Drawing IGV Actuator for MS5002D IGV Servo Valve

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO0111076 SMO0212490

IGV Actuator for MS5002D IGV Servo Valve

SOM38208 SMO0115916

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

-

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.9

Combustion Cover Area Instrumentation Assembly

1.

Install the 4 flame detectors, install the relative bolts on the flanges, then tighten them as required.

2. Install the spark plugs on combustion casing #1 . 3. Carry out the connection on the spark plugs, the 4 flame detectors, and their relative JBs.

Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SMO9723715 SOM18067 SMO0480502 SOM6602024

P&ID Flame Detectors Conduit Arrangement Flame Detectors Spark Plug Assembly Instrument Electrical Hook-Up

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO0621513 RRO63368

Flame Detectors Conduit Arrangement Flame Detectors

SMO9723715 SOM18067

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

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SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.10 Internal Compartment Piping Assembly

WARNING ALL BLIND FLANGES/DISKS INSTALLED DURING THE DISASSEMBLY PHASE SHALL BE REMOVED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES AT THE MACHINES AND TO RELATED SYSTEM.

1.

Install on-line and off-line washing piping (see SOM6656637).

2. Install on-line and off-line washing manifold (see SMO9962033). 3. Install feed and drainage oil bearing piping (see SMO0388509). 4. Install cooling probes piping (see SMO9903552). 5. Install fuel gas piping, between fuel gas valve and turbine fuel nozzles (see SMO9876265). 6. Replace the fuel gas valves SRV-GCV (see RV-30971). 7. Install the cooling and sealing piping (see SMO9985068 and SMO9985069). 8. Install the pulse jet air piping. 9. Install the Anti-Surge piping and related antisurge valves.

Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM5461606 SOM6656637 SMO9962033 SMO0388509 SMO9903552 SMO9876265 SMO9985068 SMO9985069 SM 7741844 RV-65121 RV-30971 SOM6617686

P&ID MS5002D Cross Section Drawing MS5002D Water Washing System Axial compressor Water Washing “On/Off” Piping Feed And Drain Oil Bearing Piping Air Cooling probes piping MS5002C/D Fuel Gas Piping Turbine Side MS5002D Cooling And Sealing Air Piping MS5002D Cooling And Sealing Air Piping Pulse Jet Piping Compressed Air Extraction Valve (6”) V/GCV for GT Fuel Gas Control/Stop Electric Actuated Valve (20CB)

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Main Material List DESCRIPTION

SMO9972173

MS5002D Water Washing System Axial compressor Water Washing “On/Off” Piping Feed And Drain Oil Bearing Piping Air Cooling probes piping MS5002C/D Fuel Gas Piping Turbine Side MS5002D Cooling And Sealing Air Piping MS5002D Cooling And Sealing Air Piping Pulse Jet Piping Compressed Air Extraction Valve (6”) Electric Actuated Valve (20CB) V/GCV for GT Fuel Gas Control/Stop

SMO9962033 SMO0388509 SMO0388510 SMO9876265 SMO9985068 SMO9985069 SMR7741844 RVO65121 REO05566 RVO30971

3.4.11

REF. DOCUMENT

PART NUMBER

DRW MARK

DRAWING

SOM6656637

-

-

SMO9962033

-

-

SMO0388509 SMO9903552 SMO9876265 SMO9985068 SMO9985069 SM 7741844 RV-65121 SOM6617686 RV-30971

-

-

Upper Half Inlet Plenum Assembly

WARNING FOLLOW THE INSTRUCTIONS LISTED ON SOM44953 IN ORDER TO PRESERVE THE CLEAN CONDITION OF THE GAS TURBINE INLET SYSTEM COMPONENTS. 1.

Accurately check the internal cleanliness of the lower half (on the unit) and upper half inlet plenum (to be assembled), for the absence of any foreign objects.

2. Sling using the eyebolts inserted into lifting lugs of upper inlet plenum walls, lift it with chain block then move it on the unit 3. Lower the Upper Inlet Plenum on the Lower Half, then install all horizontal bolts on the split line and tight them. 4. Install and tighten all bolts on vertical flanges (front and rear of Inlet Air Compressor casing). 5. Install new gaskets on Upper and Vertical Inlet Plenum coupling flanges, assemble the Upper and Lateral Extensions then install and tighten all bolts.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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N

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606 ITN02163

MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Instruction for storage, handling and assembly of aero-derivative heavy duty gas turbine inlet system components Inlet Plenum

SOM44953 SMO0683076

Main Material List PART NUMBER

DESCRIPTION

SMO0683074(*)

Vertical inlet plenum With Lateral Extensions MS5002D

REF. DOCUMENT

DRW MARK

DRAWING

SMO0683074

*Note: This code contains all necessary items for inlet plenum installation (lower and upper halves).

3.4.12 Upper Half Exhaust Plenum Assembly

1.

Transport the exhaust plenum with the trailer from the storage to the unit area under the overhead crane.

2. Rig to lift the upper half exhaust plenum. 3. Clean the mating joints and install new fiberglass gaskets. 4. Coat all the bolts to be installed on the exhaust plenum with anti-seize compound before installing. 5. Lift the upper half plenum into position. Install the bolts and torque to proper tightness. Refer to ITN02163. 6. Install the flex heat shield plates to the forward and afterward positions between the exhaust plenum and exhaust frame. 7. Apply anti-seize compound to the bolting. 8. Install the retainers segment for flex plates. 9. Reinstall the exhaust thermocouples. 10. Reconnect wiring and make up conduit runs. 11. Install top and side exhaust expansion pieces interposing the proper gaskets. TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM5461606 ITN02163 SMO0869900

MS5002D General Arrangement MS5002D Cross Section Drawing Bolts and Nuts Tightening Torques Gas Turbine Exhaust Plenum

3.4.13 Gas Turbine Instruments Assembly 1.

Install conduit for wheel space thermocouple wiring in same location from which it was removed. Use anti-seize compound on threaded conduit fittings and covers (see dwg SMO9721041).

2. Connect the bearing instruments (see dwg SMO9715041). 3. Connect the inlet plenum instruments. 4. Install the conduit and reconnect the wires to CB bleed valve limit switch. 5. Reconnect the wiring to the over-speed trip on LP shaft, vibration detectors and magnetic pick-up speed sensors (HP & LP rotor). 6. Reconnect the wiring to the exhaust and trip thermocouples. 7. Reinstall the conduit sections previously removed and any other fixtures removed for GT module change.

Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM6602121 SOM6602024 SMO9721041 SMO9715041

P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up Wheel Spaces thermocouples Cable Arrangement MS5002D Bearings Instrumentation

Main Material List PART NUMBER SMO9721041 SMO0898003

DESCRIPTION Wheel Spaces thermocouples Cable Arrangement MS5002D Bearings Instrumentation

REF. DOCUMENT SMO9721041

-

-

SMO9715041

-

-

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.14 Load & Auxiliary Gear Alignment Check 1.

Install the alignment fixture on turbine shaft together with all prescribed dial indicators.

2. Take the dial indicators readings on load flange and carry out the alignment check. 3. Record all prescribed alignment readings in maintenance form. Drawing List DRAWING CODE

DESCRIPTION

SOM02882 (*)

Shaft Alignment specification

*Note: this code could be reviewd or replaced with SOM6760703. Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO0329442 SMO0329441

Alignment Fixture Alignment Fixture

SMO0329442 SMO0329441

DRW MARK

DRAWING

-

-

3.4.15 Auxiliary Coupling Assembly

1.

Sling to lift the coupling and move it between the turbine and auxiliary gear.

2. Position the coupling aligning it with the hubs flanges.

WARNING VERIFY THE CORRECT INSTALLATION OF THE AUXILIARY COUPLING TAKING CARE TO FOLLOW THE MATCH MARKS RECORDED DURING DISASSEMBLING. 3. Slide the expansion joint in order to allow the assembling of the coupling bolts, then install and tighten the vertical joint bolts between the expansion joint and the turbine. 4. Install and tighten all bolts of the coupling vertical flanges.

Drawing List DRAWING CODE

DESCRIPTION

SOM10922

Auxiliary Coupling

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.16 Auxiliary Coupling Guard Assembly

1.

Sling to lift the upper half coupling guard, then move it in position on the auxiliary coupling.

2. Install and tighten the coupling guard horizontal joint bolts. 3. Install and tighten the upper half vertical joint bolts between the coupling guard and the auxiliary gear. 4. Install the vertical joint bolts between the expansion joint and the coupling guard. 5. Reassemble and connect the oil feed and drain lines to/from the oil spry nozzles. 6. Install auxiliary coupling drainage piping.

Drawing List DRAWING CODE

DESCRIPTION

SM 4550101

Auxiliary Coupling Guard Assembly

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.4.17 Load Coupling Assembly

1.

Assemble the turbine end half coupling hub by screwing the bolts on gas turbine shaft.

2. Gently rest the expansion joint on the coupling spacer. 3. Properly support the group (SOM6602853, pos. 1÷3) while mounting to prevent damage. 4. Assemble the group by connecting the screws of the diaphragm. Drawing List DRAWING CODE

DESCRIPTION

SOM00108 SOM6602853

Outline Load Coupling Load Coupling

3.4.18 Load Coupling Guard Assembly 1.

Lift and install the lower half coupling guard gear box side.

2. Lift and install the upper half coupling guard gear box side. 3. Lift and install the lower half coupling guard turbine side. 4. Lift and install the upper half coupling guard turbine side. 5. Install the expansion joint. 6. Install the lower half spacer. 7. Install the upper half spacer. 8. Install load coupling drainage piping. Drawing List DRAWING CODE

DESCRIPTION

SMO0733414

Load Coupling Guard Assembly

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.

Final Assembly Activities

3.5.1

Turbine and Accessory Compartment Assembly 1.

Check the scaffolding around the compartment in order to allow the safe and correct installation of the lateral panels of the enclosure.

2. Install turbine and accessory beams previously removed. 3. Lift the turbine lateral panels of the enclosure (both side) using the relative eyebolts then fasten them to their supports using their relative bolts. 4. Lift the accessory lateral panels of the enclosure (front side) using the relative eyebolts then fasten them to their supports using their relative bolts. 5. Lift the roof panels of the turbine and accessory enclosure using the relative eyebolts then fasten them to the side wall frames using their relative bolts. 6. Install the roof bolts. 7. Install the plates and bolts to join the turbine compartment and inlet plenum. Refer to SM 4593582. 8. Install the plates and bolts to join the accessory compartment and inlet plenum. Refer to SM 4593582. 9. Replace the enclosure gaskets whit new ones if damaged.

Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SM 4593582 SMO0683076 SOM6601250

MS5002D General Arrangement MS5002D – On Base Enclosure Modification Drawing Inlet Plenum MS5002C Enclosure with Exhaust Plenum On Right side

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO8416004

Enclosure Modification

SM-8416004

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

-

DOCUMENT CODE

REVISION

SOX0051136

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PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.2

Ladders, Walkways & Support Structures Assembly

1.

Re-assemble walkway and ladders on the front side of the turbine and accessory compartment previously removed (see dwg SOM6601339).

2. Re-assemble the structures previously removed and modify them to sustain the new inlet elbow duct and new ventilation ducts. Refer to dwg SM-8318539 and SM-8318540 and figure 15 and 16 below.

WARNING THE CUT HEAD OF THE BEAM SURFACE WILL BE COLD GALVANIZED WITH ZINC-RICH COLD CALVANIZING COATING. TO RECONDITION THE PAINTING SURFACE REFER TO SOM6760504. Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SM 8318539 SM 8318540 SOM6640252 SOM6640293 SOM6601339 SOM6760504

MS5002D General Arrangement Support Structure Modification for New Inlet Duct MS5002D – Inlet Duct Support Structure Modification Drawing Inlet Duct Modification Drawing MS5002D – Inlet Ventilation Duct Modification Drawing Ladders & Walkways Assembly Painting Specification

Main Material List PART NUMBER SMO8318539 SMO8318554 SMO8318555

DESCRIPTION Support Structure Modification for New Inlet Duct Support Structure for Ventilation System Bolts & Gasket For Ventilation

REF. DOCUMENT SM-8318539

-

-

SOM6627386

-

-

SOM6627386

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Figure 15 – New Inlet Elbow Duct Structure Modification (see SM-8318539)

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Figure 16 – New Ventilation Duct Structure Modification (see SM-8318540) TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.3

Inlet Duct Assembly

Inlet Duct Elbow Pre-assembly

WARNING THE NEW ELBOW SHALL BE SPLITTED IN 6 PIECES BECAUSE OF SHIPPING DIMENSION LIMITS. THE SUPPLIER SHALL ASSEMBLE THE ELBOW BEFORE SHIPPING, IN ORDER TO PERFORM A FITTING TEST.

WARNING THE 6 PIECES OF THE ELBOW MUST BE STORAGE IN ORDER TO AVOID DAMAGE FROM RAIN AND OIL CONTAMINATION. 1.

Put in touch the parts, without inserting any gasket between flanges, pairs by pairs.

2. Align each part with the others. 3. Tight the bolting connection. 4. Weld the connection flanges.

WARNING WELDINGS ACCORDING TO APPLICABLE RULES 5. Execute pickling (material brush or grinding) 6. Check the integrity of wire net before the final installation.

WARNING PAY ATTENTION AT THE ELBOW INSULATION DURING WELDING OPERATIONS. PREVENT INCLUSION OF SPLINTERS INTO THE INSULATION. TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

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N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Inlet Duct Elbow Assembly 7. Sling and assemble the inlet duct elbow previously pre-assembled. 8. Sling and assemble the expansion joint. Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SM 8318539 SOM6640252 SM-84267 SM-84266

MS5002D General Arrangement Support Structure Modification for New Inlet Duct Inlet Duct Modification Drawing Inlet Duct Elbow Expansion Joint

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO8500136

Inlet Duct Modification

SM-8500136

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

-

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.4

Ventilation Duct Assembly

1.

Re-assemble the ventilation duct parts previously removed that have not to be replaced (see dwg SOM6640293).

2. Sling the new duct sections (only inside building), lift and move them on their relative position on their supports. Refer to SOM6640293 and SM 83236. 3. Install and tighten all bolts at the base of the duct section supports. 4. Install and tighten all bolts connecting the duct sections to the enclosure roof.

Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SM 8318540 SOM6640293 SM-83236

MS5002D MS5002D MS5002D MS5002D

General Arrangement – Inlet Duct Support Structure Modification Drawing – Inlet Ventilation Duct Modification Drawing - Inlet Ventilation Duct Modifications Details

Main Material List PART NUMBER SMO8500177 SMO8500178

DESCRIPTION

REF. DOCUMENT

MS5002D - Ventilation Duct For Final SOM6646007 Destination MS 5002D SOM6646007 Kit Bolts & Gasket For Final Destination

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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DOCUMENT CODE SOX0051134

Field Modification Instruction – SONATRACH AGIP - ALGERIA

3.5.5

IGV Actuator and 2nd Stage Nozzle Calibration 1.

Set the IGV and 2nd stage nozzle calibration from the control panel.

2. Control the correct setting of the system by reading the relative indicators directly on field and communicate step by step by radio the values shown on the field indicators. 3. Continue to set the panel until the mechanical and electronically values are coincident.

Drawing List DRAWING CODE

DESCRIPTION

SOM5461606 SOM38208 SMO0115916

MS5002D Cross Section Drawing IGV Actuator for MS5002D IGV Servo Valve

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO0111076 SMO0212490

IGV Actuator for MS5002D IGV Servo Valve

SOM38208 SMO0115916

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

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DRAWING

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REVISION

SOX0051136

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.6

Interconnecting Piping Re-assembly

WARNING ALL BLIND FLANGES/DISKS INSTALLED DURING THE DISASSEMBLY PHASE SHALL BE REMOVED, ACCORDING TO “RIC8990002 BLIND DISKS MANAGEMENT”. THE MISSING REMOVAL OF A BLIND DISK DETERMINATES BIG DAMAGES AT THE MACHINES AND TO RELATED SYSTEM.

1.

Re-install load coupling drainage piping (see SMO9870101).

2. Re-install auxiliary coupling guard drain piping (see SM-4550101 and SMO0733126). 3. Re-install fuel gas interconnecting piping (3”-FG) between fuel gas valves and Item 0911 inside accessory compartment (see SMO9860055). 4. Re-install interconnecting pulse jet system piping on the enclosure TP-210 (see SOM6601376 and SMO9921303). 5. Re-install auxiliary and turbine enclosure vents interconnecting piping TP-101, TP-276 and TP-335 (see SOM6601376 and SMO9897452). 6. Install the new interconnecting piping. Refer to SMO9977515 and figure 17 and 18 below.

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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SOX0051136

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N

N/A ORIGINAL JOB

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Figure 17 – Interconnecting Piping (see SMO9977515)

Figure 18 – Interconnecting Piping (see SMO9977515) TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SMO9977515 SOM5461606 RIC8990002 SOM6601376 SOM6600686 SMO9870101 SM-4550101 SMO0733126 SMO9860055 SMO9921303 SMO9897452

P&ID Plant Interconnecting Piping MS5002D Cross Section Drawing Blind Disks Management Interconnecting Piping Piping Connection List MS5002 Load Coupling Drainage Oil Piping Auxiliary Coupling guard Auxiliary Coupling Guard Baseplate Interconnecting Piping Interconnecting Piping Vent Piping on Package

Main Material List PART NUMBER

DESCRIPTION

REF. DOCUMENT

SMO9977515 SMO8313289

Plant Interconnecting Piping Interconnecting Piping Support

SMO9977515 SM-8313289

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

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-

DOCUMENT CODE

REVISION

SOX0051136

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N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.7

Electrical cables, Fire –Fighting system and Instruments Re-assembly 1.

Verify the presence of calibration certificate (where required) for the instruments.

2. Restore all supports on the baseplate, compartment and external instrument rack. 3. Install all instruments according to pneumatic hook-up. 4. Verify the correct slope according to P&ID or/and (where indicated) all pressure connections on the air/gas piping shall be sloped in the direction of process connection or seal pot. 5. Verify the seal of the connections with help of instrument air where possible. 6. Restore and connect all cables according to wiring and electrical hook-up. 7. Execute loop check for each instrument. 8. Make resining procedure on all seal fitting inserted. 9. Perform the plant ground system according to SMO9510106.

Drawing List DRAWING CODE

DESCRIPTION

SOM09978 SOM6602121 SOM6602024 SMO9727707 SMO9510106

P&ID Instrument Primary/Pneumatic Hook-Up Instrument Electrical Hook-Up Conduit arr. Lighting, fire and gas detectors Grounding System for Gas Turbine and Auxiliary Systems

Main Material List PART NUMBER SMO0699553 SMO9712605 SMO0387989 SMO1459678

DESCRIPTION Conduit arr. Lighting, fire and gas detectors Grounding System for Gas Turbine and Auxiliary Systems Purchase Cables Accessory Instrumentation for Turbine Baseplate

REF. DOCUMENT SMO9727707

-

-

SMO9510106

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-

-

-

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

-

DOCUMENT CODE

REVISION

SOX0051136

0

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N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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3.5.8

Building modification

Building Door Modification 1.

Remove the existing building door that will be replaced with a new one so the old door has to be disposed (see SOM6640372).

2. Remove the door guides (see dwg SOM6640372). Refer to figure 19 below. 3. Cut and remove the existing door frame as shown in figure 20 below (see dwg SOM6640372).

BUILDING GUIDES DOOR TO REMOVE

Figure 19 – Building Door to Remove 4. Install new door frames (see SOM6640372). 5. Install new door (see SOM6640372).

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

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SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Figure 20 –Door Frame to Remove

Building Front Panel Modification 6. Modify the building structure in order to perform the building front panel modification (see dwg SOM6640372). 7. Execute four opening for new ventilation ducts, refer to SOM6640372.

Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SOM6640372 SOM6640293

MS5002D General Arrangement Building Modification MS5002D – Inlet Ventilation Duct Modification Drawing

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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SOX0051136

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284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Field Modification Instruction – SONATRACH AGIP - ALGERIA

3.5.9

New Ventilation Pulse Jet Filter House Assembly

New Foundation Installation

1.

Prepare the dedicated area for the new foundation. Remove any obstacles and clean the area.

2. Install the foundation anchor bolts as shown in figures 21 and 22 below. Refer to SOM6639604.

Figure 21 – New Filter House Foundation

Figure 22 – Foundation Details

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

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SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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New Ventilation Pulse Jet Filter House Assembly 3. Install the pulse jet filter house main structure. Refer to SM-41383. 4. Install service walkway and ladders. Refer to SM-41383. 5. Install the pulse jet filtering module. Refer to SM-41383. 6. Complete the install of the filter house. Refer to SM-41383. 7. Install the two fan motors in the correct position. Refer to SM-41383 and RV-6361550. 8. Complete the ventilation ducts installation between the fan motors and the inside building ventilation ducts previously installed. Refer to SOM6640293 and SM-83236. 9. Install new pulse jet interconnecting piping for the overall filter house system. Refer to SMO9977505 and figure 23 below.

Figure 23 – New Pulse Jet Filter House. Refer to SMO9977505 TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

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SOX0051136

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Field Modification Instruction – SONATRACH AGIP - ALGERIA

Drawing List DRAWING CODE

DESCRIPTION

SOM6640249 SMO9977505 SOM6640293 SM-83236 SM-41383 SOM6639604 SOM6657033 SM-8415900

MS5002D General Arrangement Pulse Jet Air Interconnecting Piping MS5002D – Inlet Ventilation Duct Modification Drawing MS5002D - Inlet Ventilation Duct Modifications Details Filter House Outline Ventilation Filter House Foundation Loads MS5002d Product Structuring - Filter House Outline Drawing T-01 Pulse Jet Interconnecting Piping Supports

Main Material List PART NUMBER

DESCRIPTION

SMO9977505 SMO9894700 SMO83365

Pulse Jet Air Interconnecting Piping Filtering Elements For Filter House Filter House For Final Destination Kit-bolts & Gaskets of FH Casing for Final Destination

SMO83366

REF. DOCUMENT SMO9977505 SOM6657033 SOM6645305

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SOM6645305

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-

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

DRAWING

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

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N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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Field Modification Instruction – SONATRACH AGIP - ALGERIA

3.5.10 UCP (Mark VI TMR) Hardware & Software Modification

1.

The UCP will be update in order to manage the new signals from the new system installed like the starting system.

2. Perform the upgrade of the UCP as per job specification (see RQ-5031435). 3. Perform the upgrade activities for the MCC panel (see SOM6759993). 4. Perform the replacement of the HMI system. 5. Perform the update of the software system (for Starting system, C to D upgrade, Logics for Power and Torque limitation, new/different I/O configuration).

Drawing List DRAWING CODE

DESCRIPTION

SOM6759993

Technical specification Low voltage cables And MCC panel Modification Electrical packaging specification – conversion from MS5002C to MS5002D power crystal

SOM6761094

Main Material List REF. DOCUMENT

PART NUMBER

DESCRIPTION

RQO5031435 RCO5303382 SMO1646517

UCS Purchase Specification RQ-5031435 Low Voltage Power Cables RC-5303382 Core & Safety Controller Expansion Kits -

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DRW MARK

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DOCUMENT CODE

REVISION

SOX0051136

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N

N/A ORIGINAL JOB

SIZE

284.3134

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THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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4.

CONSUMABLE MATERIALS

List of Consumables SERVICE

DESCRIPTION

Q.TY SUGGESTED

Hylomar SQ 32M or similar

Sealing compound

2 kg

Dow Corning 111 or similar

Silicon grease

1 flacon

Molycote or similar

Paste G finish friction surface

5 kg

Roll with Teflon

enough

Gasket foil

enough

Solvent cleaning

Solvent cleaning is useful for removing organic contaminants, such as oils and greases. The solvent should be Petroleum Spirits.

enough

Solvent cleaning

Spray the parts thoroughly, using an inhibitor such as TURCO or similar.

enough

Abrasive cleaning

Abrasive cleaning (in different abrasive grade) can be used to remove almost any deposit.

enough

Hand cleaning methods

Wire brushes - Emery cloth - Carborundum stones Steel wool - Flat brush.

enough

Loctite Capillar No 290 or similar

Locking and sealing of threaded fasteners

20 pieces

Liquid penetrant

For test

enough

Liquid for leak detector LOCTITE 272

enough Sealing compound

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

enough

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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5.

CLASSIFIED DOCUMENTATION

WARNING SOME OF THE REFERENCE DOCUMENTS/DRAWINGS LISTED IN THIS FMI ARE GE STRICTLY CONFIDENTIAL AND CRITICAL FOR GE BUSINESS (GE NUOVO PIGNONE 'C' CLASS DOCUMENTS). CODE NUMBERS ARE SUPPLIED FOR REFERENCE ONLY AND/OR FOR INTERNAL INSTALLATION/SUPERVISION PURPOSES. THESE DOCUMENTS ARE LISTED IN THE FOLLOWING TABLES: DO NOT DISTRIBUTE - SUPPLY TO GE ADRESSESS ONLY.

DRAWING CODE

DESCRIPTION

ITN02163 SM 4550101 SMO0480502

Bolts and Nuts Tightening Torques Gas Turbine Auxiliary Coupling Guard Assembly Spark Plug Assembly

SOM00108 SOM6600632 SOM6600686 SOM6601961 SOM6760504

Outline Load Coupling MS5002C Cross Section Drawing Piping Connection List CO2 Fire Fighting System Painting Specification

TITLE:

FIELD MODIFICATION INSTRUCTION – SONATRACH AGIP ALGERIA REVISION DESCRIPTION: ISSUE

DOCUMENT CODE

REVISION

SOX0051136

0

PAGE MARKER

SECURITY CODE

N

N/A ORIGINAL JOB

SIZE

284.3134

4

THIS DOCUMENT IS AND CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF NUOVO PIGNONE S.r.l WHICH SHALL NOT BE USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN PERMISSION OF NUOVO PIGNONE S.r.l . UNPUBLISHED WORK ©2014 NUOVO PIGNONE S.r.l. ALL RIGHTS RESERVED.

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