Steel Structures Specification

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OWNER REFERENCE Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

1/7

CONTRACTOR REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

PROJECT SPECIFICATION

STEEL STRUCTURES (Supplement to PTS 34.28.00.31 dated Feb. 2008)

OWNER Approval: Name: Date (DD-MMM-YY):

PETRONAS

Signature:

Document Class:

Z

Pages modified under this revision:

5

60987R-0001-FOR-0003_F

Eduardo Benito 2012.12.21 14:54:44 +08'00'

ChooiFoong Chang 2012.12.26 11:18:36 +08'00'

Jean-Marc Maurice 2013.01.02 08:24:47 +01'00'

SiangYoong Ng 2012.12.26 09:46:04 +08'00'

DineshChandra Agarwal 2012.12.27 09:50:03 +08'00'

1

21-Dec-12

IFE – Issued for Execution

E Benito

SY Ng/CF Chang

0

16-Aug-12

IFE – Issued for Execution

E Benito

SY Ng/CF Chang

B

07-May-12

IFA1 – Issued for Approval

E Benito

SY Ng/CF Chang

A

16-Mar-12

IFA – Issued for Approval

E Benito

SY Ng/CF Chang

REV.

DATE DD-MMM-YY

STATUS – REVISION MEMO

WRITTEN BY (name & visa)

CHECKED BY (name & visa)

DC Argawal/JM Maurice DC Argawal/JM Maurice DC Argawal/JM Maurice DC Argawal/JM Maurice APPROVED BY (name & visa)

Sections changed in last revision are identified by a vertical line in the margin. Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization Electronic Filename: RAPID-FE1-TPX-CVS-SPN-0001-0009_1.docx

OWNER REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

2/7

CONTRACTOR REFERENCE Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

CONTENTS

1.

PURPOSE ............................................................................................................................................................................ 3

2.

REFERENCE DOCUMENTS ........................................................................................................................................... 3

3.

ACRONYMS AND DEFINITIONS .................................................................................................................................. 3

4.

CODES AND STANDARDS .............................................................................................................................................. 5 4.1 4.2

5.

APPLICABLE CODES & STANDARDS .............................................................................................................................. 5 ORDER OF PRECEDENCE ................................................................................................................................................ 5

AMENDMENTS TO PETRONAS TECHNICAL STANDARD .................................................................................... 5

Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization

OWNER REFERENCE Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

3/7

CONTRACTOR REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

1.

PURPOSE This Project Specification covers the minimum requirements for Steel Structures to be used for the RAPID (Refinery And Petrochemical Integrated Development) Project. It has been developed on the basis of the PETRONAS Technical Standard n° PTS 34.28.00.31 dated February 2008, amended herein (the Project Specification therefore supplements the initial PTS). These requirements shall be used throughout all steps of the Project and by all parties: CONTRACTOR, SUBCONTRACTORS, LICENSORS, EPCC CONTRACTORS, Vendors, etc.

2.

REFERENCE DOCUMENTS RAPID-FE1-TPX-ENG-PRC-0001-0104 (60987R-0001-PP-0104), Project Procedure – Glossary of Terms and Abbreviations. RAPID-FE1-TPX-ENG-PRC-0001-0205 (60987R-0001-PP-0205), Project Procedure - Project Specifications and Procedures supplementing PETRONAS Technical Standards (PTS) RAPID-FE1-TPX-CVS-DES-0001-0002 (60987R-0001-JSD-1700-9001), Project Specifications – Minimum Requirement for Structural Design Engineering, supplementing to PETRONAS Technical Standards (PTS 34.00.01.30 dated Nov 2010)

3.

ACRONYMS AND DEFINITIONS This section defines the type of amendments to the PETRONAS Technical Specification (PTS) named above for PETRONAS purpose: (Dev.) Deviation - Any departure from PTS mandatory requirement that has impact on technical integrity or safety of the facilities. (Supp.)

Supplement/ Amendment - Any addition, deletion or enhancement of PTS requirement based on lesson learnt, engineering best practices and experiences to enhance the technical integrity or safety of the facilities.

(Spec.)

Project Specific Requirement/ Instruction - Any specific requirement or instruction for RAPID PROJECT as a result of particular geography, climate, special process, etc. that is unique to the PROJECT.

For user’s readability purpose, the words used to identify amendments to PTS are defined as follows: (Add ) Adds the requirement(s) tot the referenced paragraph of the PTS. (Mod.)

Changes the referenced paragraph sentence of the PTS as indicated.

(Clarif.)

Provides interpretation of the referenced paragraph / sentence of the PTS.

Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization

OWNER REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

4/7

CONTRACTOR REFERENCE Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

(New )

Indicates the addition of a new paragraph compared to the PTS.

(Canc.)

Cancel the requirement to the referenced paragraph of the PTS.

The following terms used in this document have the meaning defined below: CONTRACT

CONTRACTOR

OWNER

PROJECT SCOPE OF WORK

WORK

SUBCONTRACTOR LICENSOR EPCC CONTRACTORS

The Form Of Agreement together with the documents in order of priority, including the exhibits, drawings, specifications and documents referred to and in the order of precedence listed in the Form of Agreement. Company(ies), joint ventures or consortium appointed by OWNER with specified authority to perform the WORK in accordance with the CONTRACT, here the Consortium of Technip France and Technip Geoproduction (M) Sdn Bhd. Petroliam Nasional Berhad (PETRONAS) which includes its representative, successors, nominees and permitted assigns and shall where the context so admits and requires, also include its employees, agents and designated representative. Refinery And Petrochemicals Integrated Development (RAPID) Project in the State of Johor, Malaysia. The scope of work to be performed and services to be rendered by CONTRACTOR under the CONTRACT in relation to the realization of the PROJECT. Works, tasks and WORK to be performed by CONTRACTOR as specified in or to be inferred from the CONTRACT, more specially set out in the SCOPE OF WORK which may be modified by CHANGE ORDER. Any third party Subcontractor engaged by CONTRACTOR in connection with the WORK. Process Licensors selected by OWNER for the process of LICENSED UNITS of the FACILITIES. The person or persons, company, join venture or consortium whose proposal has been accepted by OWNER for Engineering, Procurement, Construction and Commissioning Contract for the PROJECT including its personnel, representatives, successors and permitted assignee.

The acronyms used in this document have the meaning defined below: - FEED Front-End Engineering Design - PTS PETRONAS Technical Standard - RAPID Refinery And Petrochemicals Integrated Development - EPCC Engineering Procurement Construction and Commissioning Contract - MS EN Malaysia Euro Norms - BS British Standard

Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization

OWNER REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

5/7

CONTRACTOR REFERENCE Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

4.

CODES AND STANDARDS

4.1

Applicable Codes & Standards This list of codes comes in addition to the codes listed into the PTS. MS 1553 : 2002

Malaysian Standard - Code of Practice on Wind Loading for Building Structure

MS EN 1990-2010

Malaysian Standard National Annex - Malaysian National Annex to Eurocode - Basis of Structural Design

MS EN 1991-1-1:2010

Malaysian National Annex to Eurocode 1: Actions on structure - Part 1-1: General Actions - Densities, SelfWeight, Imposed Loads for Buildings

MS EN 1993-1-1:2010

Malaysian National Annex to Eurocode 3, Design of Steel Structures-Part 1-1, General Rules and Rules for Buildings

BS EN 1990 Eurocode

Basis of Structural Design

BS EN 1991 Eurocode 1

Actions on Structures

BS EN 1993 Eurocode 3

Design of Steel Structures

BS EN 1998 Eurocode 8

Basis of Structure for Earthquake Resistance

BS 5950, Part 1 to Part 12

Structural Use of Steelwork in Building

UBBL 1984

Uniform Building By-Laws

AISC

Steel Construction Manual 14TH Edition-2010

Unless otherwise specified, the latest applicable revision of codes and standards shall be considered. 4.2

Order of precedence In case of conflict between Laws, Project Specifications and Codes & Standards, the following order of precedence shall be considered: - 1. Malaysian Laws and applicable regulatory requirements, - 2. Project Specifications and supplemented PTS, - 3. Applicable Malaysian Codes and Standards, - 4. Applicable International Codes and Standards. If a Lower Level requirement is more stringent than an upper one in the above documents, a request shall be raised to OWNER for written decision before proceeding with the Design, Manufacture or Construction.

5.

AMENDMENTS TO PETRONAS TECHNICAL STANDARD The table below defines the amendments to be considered to the PTS 34.28.00.31 dated Feb 2008 , Steel Structures. When the amended PTS refers to other PTS, please refer to the Project Procedure - Project Specifications and Procedures Supplementing PETRONAS Technical Standards (PTS), RAPIDFE1-TPX-ENG-PRC-0001-0205 (60987R-0001-PP-0205), that provides the equivalence with applicable Project Specifications.

Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization

OWNER REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

6/7

CONTRACTOR REFERENCE Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

Type

Word

(Supp.) (Mod.)

Description of Amendment §2.2.1 General Modify “ENV 1993-1-1” with “ EN 1993-1-1”

(Supp.) (Add.)

§2.2.5 Deflection and displacement Add: new paragraph : “ The following criteria for horizontal displacement of pipe rack and process structure frame shall apply for load combination B and C of section 3.14 of PTS 34.00.01.30 ” “Pipe rack :

max. 1/100th of the height.”

“Process structure : max. 1/200th of the height and can be further limited to accommodate equipment requirements by mechanical /process.” (Supp.) (Add.)

§2.3 CONSTRUCTION MATERIALS After the word “taking weldability,” add : “and the required finished weldment mechanical properties” into consideration.… Modify “ Table 3.2 and Annex C of ENV 1993-1-1” with “ Table 2.1 of EN 1993-1-10” Add new paragraph “ The use of alternative material not listed in EN 10025 shall be submitted to Principal for review and comments. Alternative material shall be selected in accordance with applicable codes and regulations.”

(Supp.)

(Mod.)

§2.4.1 General Modify sentences “ or shall be otherwise protected” with “ and shall be protected against corrosion according to Section 4.0”

(Supp.)

(Mod.)

§2.4.4 Walkways, platforms, staircases, ladders and hand railing After the third paragraph, add : “A handrails shall be fitted on both side of the staircase when the width is 750mm or more.” Modify “ (see 4.)” with “ (see Section 4.)” Modify “ toe plates 75 x 6mm” with “ toe plates 100 x 6mm “ §2.4.5 Flooring and grating Add new paragraph “ The method of fastening grating and floor plate shall be per Project Standard drawings. A minimum of four fasteners per panel shall be used at its support.” Modify “ P 28.022” with “S 28.022

(Supp.)

(Mod.)

§3.2 WELDING AND WELDING INSPECTION Modify sentences “AWS D1.1 shall apply” with “All welding and welding procedure shall be in accordance to ANSI / AWS D1.1.”

(Supp.)

(Add.)

§5.1 GENERAL Add new paragraph “The contractor shall propose an inspection and test plan for each phase of the design, fabrication and erection of structural steel material.”

(Supp.)

(Mod.)

§6.0 REFERENCES STANDARD DRAWINGS

Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization

OWNER REFERENCE

PETRONAS RAPID PROJECT FEED PHASE

Project

Package

RAPID

FE1

Originator

TPX

Discipline

Doc. Type

Unit n°

Serial n°

CVS

SPN

0001

0009

Rev.

Page

1

7/7

CONTRACTOR REFERENCE Project

Unit n°

Doc. Type

Doc. Code

Sequent. n°

60987R

0001

JSS

1800

9001

Project Specification – Steel Structures

Modify “ Grating

P 28.022 “ with “Grating

S 28.022 “

Modify “AWS D1.1” with “ ANSI /AWS D1.1” Modify “ENV 1993-1-1” with “EN 1993-1-1”

Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.

CONFIDENTIAL – Not to disclose without authorization

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