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Siemens Industrial Turbomachinery Ltd Budget Technical Tender

SGT400 Gas Turbine Mobile Generator Set 12.9 MW(e) Revision 0

SGT400 Mobile Generator Set Standard Tender Compliance Culture with Customers and Partners Siemens is committed to being one of the world’s best companies in terms of transparency and compliance. We are driving this through both our leadership culture and the application of clear Business conduct guidelines.

Our Business Conduct guidelines are applicable to all Siemens employees and as such every employee makes a personal contribution thorough their observance and adherence. Accordingly we have a zero tolerance policy for any illegal or unethical behaviour.

Acting with responsibility and integrity is decisive for building and sustaining the highest relationships with our customers and business partners based on trust. If you detect any misconduct on the part of our employees, please inform us to this effect immediately. Simply contact our Internet helpdesk “Tell us” or access the Internet Website www.siemens.com/tell-us at any time around the clock.

Revision

Date

Description

Name

Initial

0

June 2011

First Issue to Client

Steve Bee

SRB

Proprietary Information All intellectual property rights in this tender and in the goods and services offered therein belong to Siemens Industrial Turbomachinery Ltd, or to third parties. The information contained in the tender or provided by Siemens Industrial Turbomachinery Ltd, in support of the tender is to be used only for the purpose of assessing our offer and is to be kept confidential. Such information and any copies made are to be returned or destroyed in the event that our offer is not accepted.

© Copyright Siemens Industrial Turbomachinery Ltd 2011

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Table of Contents Section A – Technical Proposal............................................................................................ 4 1.

Scope of Supply ......................................................................................................... 5

2.

Exclusions................................................................................................................. 11

3.

Technical Data .......................................................................................................... 12

4.

Drawings ................................................................................................................... 27

5.

Quality ....................................................................................................................... 36

6.

Installation and Commissioning Summary............................................................ 40

7.

Project Plan............................................................................................................... 41

8.

Reference .................................................................................................................. 42

9.

Service Support ........................................................................................................ 55

10.

Comments ................................................................................................................. 58

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Section A – Technical Proposal

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1. Scope of Supply Siemens Industrial Turbomachinery Ltd hereinafter “Siemens” offer to design, manufacture, package and despatch the following equipment listed within this scope of supply. 1 x SGT400 gas turbine mobile generator package, comprising :

1.1 Driven Unit 1.1.1 Generator • AC Generator, 13.8kV, 3 phase, 4 pole, 50 / 60Hz, 0.8 power factor, salient pole brushless type • Other ratings may be available on request • Closed air circuit air cooled ( CACA ) • Class ‘F’ insulation with class ‘B’ total temperature rise • Generator bearing temperature detectors • Lubricating oil piping from gas turbine to driven unit • Pfisterer MV connectors

1.2 Gas Turbine Package 1.2.1 Gas Turbine Engine • Core Engine – twin shaft design • Gas Generator • Air Inlet Casing • Compressor Rotor • Compressor Stator with Variable Guide Vanes • Centre casing • Dual Fuel Combustion System – Dry Low Emissions (DLE) • Compressor Turbine Rotor • Compressor Turbine Stator • Power Turbine • Hot Gas Interduct • Power Turbine Rotor • Power Turbine Stator • Output Shaft Drive • Exhaust Outlet Casing • Engine Bearing Temperature Instrumentation • Engine Vibration Instrumentation • Engine arranged for hot end drive

1.2.2 Underbase • Turbine underbase – fabricated carbon steel construction, arranged for multi-point mounting • Integral lubricating oil tank – carbon steel • Generator and gearbox underbase – fabricated carbon steel construction, arranged for multi-point mounting • Support legs – underbase to ground, fixed on installation to carry all static and dynamic loads

1.2.3 Trailers • 3 Axle gooseneck trailer for mounting of: • Gas turbine package • Lube oil cooler • Fire extinguishant cabinet • Water wash module • 5 Axle gooseneck trailer for mounting of: • Generator • Gearbox

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SGT400 Mobile Generator Set Standard Tender 1.2.4 Start System • Hydraulic Motor and Pump - AC electric motor driven

1.2.5 Gears, Couplings and Guards • Main speed reducing gearbox – epicyclic type, output shaft speed 1500 / 1800 rpm • Acoustic Enclosure – painted carbon steel, fitted over the gearbox • Doors for personnel access • Internal lighting • Natural Ventilation • Auxiliary gearbox incorporating drives for start system and lubricating oil pump • Generator and Gearbox, seismic vibration monitoring - Bently Nevada 1701 system • Drive coupling – high speed - flexible element dry type – Turbine to gearbox • Drive coupling – low speed - flexible element dry type – Gearbox to generator • Coupling guard – high speed (brass) – Turbine to gearbox • Coupling guard – low speed (brass) – Gearbox to driven unit

1.2.6 Lubricating Oil System • • • • • •

• • • •

Gas turbine lubrication system utilises mineral oil Lubricating Oil System serving the turbine, gearbox and driven unit Lubricating Oil Pump Main – Turbine gearbox driven Lubricating Oil Pump Auxiliary – AC motor driven Lubricating Oil Pump Emergency – DC motor driven Lubricating oil system filter • Duplex filter arrangement • Continuous flow transfer valves • Conforms to API 614 • Filter body carbon steel • Differential pressure indicator Lub oil module transmitters – Siemens standard smart type - aluminium Lubricating oil tank immersion heater Lubricating oil system breather • Lubricating oil breather oil mist eliminator • Lubricating oil breather ducting – austenitic stainless steel Lubricating oil system cooler • Airblast Simplex Lubricating Oil Cooler – non API • Cooler Fan – single 100% duty • Suitable for a non-hazardous area • Lubricating oil cooler piping supply and return – austenitic stainless steel

1.2.7 Gas Fuel System • • • • •

Pilot fuel flow control system with actuator Main fuel flow control system with actuator Rapid-acting gas shut-off valves ( 2-off ) Pressure transmitters - Siemens standard smart type - aluminium Gas fuel block and vent valve assembly - off package

1.2.8 Liquid Fuel System • • • • • •

Liquid fuel pump, AC motor driven – Zone 2 motor High pressure fuel filter Fuel flow control valve Liquid fuel purge system Pressure transmitters – Siemens standard smart type - aluminium Block and thermal relief valves – Siemens standard – off package

1.2.9 Acoustic Enclosure • • • • •

Acoustic Enclosure – painted carbon steel, fitted over gas turbine and auxiliaries Doors for personnel access and maintenance Integral lifting beam for maintenance Internal lighting Acoustic system transmitters - Siemens standard smart type – aluminium TN---- QN----

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SGT400 Mobile Generator Set Standard Tender • Controls Weather Protection Canopy - Aluminium • DU Controls Weather Protection Canopy - Aluminium

1.2.10 Acoustic Enclosure Ventilation System • • • • • • •

Ventilation air inlet filter – inertial type – carbon steel galvanized Ventilation inlet and outlet dampers – carbon steel galvanized – air release operated Ventilation fan – single – AC electric motor driven – Zone 2 Ventilation air system – negative pressure Ventilation air silencer – carbon steel galvanized Ventilation air inlet and outlet ducting – carbon steel galvanized Integral support for turbine enclosure ventilation system

1.2.11 Gas Detection System • Gas Detection equipment, comprising :• 2 - Gas Detectors (vent outlet)

1.2.12 Fire Protection System • Fire Protection equipment, comprising :• 3 - IR Flame Detectors • 2 - Heat Detectors • Single Sounder • Status Indicator (end of package) • Single MAC (Manual Alarm Contact) • Breakglass Unit

1.2.13 Combustion Air Inlet System • • • • •

Combustion air filter – automatic pulse type, self cleaning – horizontal elements - painted carbon steel Combustion air filter weather hood Combustion air silencer – painted carbon steel Combustion air inlet ducting – painted carbon steel Integral support for combustion air inlet system

1.2.14 Combustion Exhaust System • • • •

Exhaust diffuser – 304 stainless steel Exhaust silencer – 304 stainless steel Exhaust stack – 304 stainless steel – vertical orientation Thermal insulation and aluminium cladding – personnel protection only

1.2.15 Local Equipment Room • Container (12.2m Long x 3.0m wide x 3.2m High) of carbon steel construction • External walls of corrugated carbon steel sheet • Internal rockwool insulation • containing the following equipment: • Motor Control Centre – for package motors • Fire Suppression and Alarm Panel – including extinguishant bottle • Battery Cabinet • Batteries - lead acid type, sized to ensure a safe rundown of the turbine and driven unit in an emergency • Battery Tripping Unit and Batteries • Inter Panel Cabling • Auxiliary Transformer • Medium Voltage Switchgear • Neutral Earthing Resistor • Main Control Room Dual Incomer Distribution Board • Auxiliary Control Panel • Power and Lighting Distribution Board and Transformer • Diesel Generator for LER power distribution • GPS Enclosure/Junction Box • Fibre Optic Panel • LV Connector Junction Boxes • Elliott Bushings for feeders TN---- QN----

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SGT400 Mobile Generator Set Standard Tender • Pfisterer MV connectors for generator incomer and NER

1.2.16 Package Auxiliaries • • • • • •

Turbine compressor cleaning system for on line and off line wash Drains Tank on package Auxiliary module transmitters Siemens standard smart type – aluminium Instrument tagging – Arrow tags - Siemens standard P&ID references Package finish to Siemens onshore standard Access steps to trailer

1.2.17 Cabling • Site plug and socket interconnecting cables between Siemens equipment

1.3 Control System 1.3.1 Package Control System Hardware • • • • • • • • •

Unit Control System – simplex, incorporating a Siemens SIMATIC PLC platform Control and monitoring of the package systems Control system located on-package Climate control incorporated Emergency stop function – on-package control panel mounted Operator display language in English Turbine Vibration displacement monitoring - Bently Nevada 1701 system Remote cabinet mounted PC, VDU, keyboard and mouse Generator Control Panel ( Safe Area ), package mounted, containing :• Automatic voltage regulator (Dual Redundant) • Synchronising facility – automatic & manual with check synchroniser • Generator metering equipment and electrical protection • Active / Reactive Load Share Controller

1.3.2 Siemens Turbomachinery Applications – Remote Monitoring System – STA-RMSTM • Provision for data collection and remote communication from site allowing access to the following services:• Connection via broadband internet connection (customer supply) • Automatic recording of data values within the Control System • Analysis of events • Analysis of downtime • Predictive trending • Anomaly detection • Software updates • Accelerated troubleshooting support • Customer notification reports • Access to historic data • Fleet and unit performance overview • Driven unit monitoring

1.4 Testing 1.4.1 Testing Gas Turbine • • • •

Gas turbine frame and systems test (completed) Gas turbine core engine test (completed) Emissions test during gas turbine core engine test (completed) Site verification test in accordance with Siemens test procedure TSP00174A

1.4.2 Driven Unit Test • Manufacturer’s standard works acceptance test of AC Generator

1.5 Installation and Maintenance 1.5.1 Installation and Commissioning • Supervision of installation and commissioning is offered on a daily rate basis TN---- QN----

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SGT400 Mobile Generator Set Standard Tender 1.5.2 Installation and Maintenance Equipment • • • • • •

Roll-off equipment - Gas Turbine power turbine Roll-off trolley – Gas Turbine core engine removal (1 off total) ‘A’ Frame Gantry (1 off total) Installation Tools (1 off total) Holding down fixings Selection of paints for site repairs

1.6 Drawings and Documentation • • • • •

Standard set of certified information and approval drawings in the English language Operator Manual – In English language - CD Maintenance Manual – In English language - CD Illustrated Parts Catalogue – In English language - CD Driven Unit Manual – In English language - CD

1.7 Packing and Delivery 1.7.1 Packing • Packing and preservation to suit destination and transport method

1.7.2 Standard Delivery Terms • Delivered Free Carrier (FCA), in accordance with ICC INCOTERMS 2000 edition

1.8 Spares 1.8.1 Commissioning Equipment and Tools • Commissioning equipment and tools

1.8.2 Commissioning Spares • Commissioning spares

1.8.3 Consumable Spares • Consumable spares

1.9 Quality Assurance • Contract quality assurance programme – English language

1.10 Additional Items (Optional) 1.10.1 Black Start Diesel Generator • A 4 axle trailer mounted diesel generator package (1 off sized for 2 x SGT400) comprising: • Diesel • Generator • Fuel tank • Neutral Grounding Resistor • Batteries • Distrubution Panel • Interconnecting cables to LER

1.10.2 Instrument Air Compressor • A self contained instrument air compressor package comprising: • Instrument Air Compressor • Controls for local and remote operation • Duplex filter • Duplex dessicant drier TN---- QN----

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SGT400 Mobile Generator Set Standard Tender • Instrument air receiver • Interconnecting cables to LER

1.10.3 Step Down Transformer • A Step Down Transformer • 18 MVA, 13.8 kV / 6.9 kV, 2 ± 2.5% OFLTC • Other ratings available on request • Delta / Delta connection • Block differential protection

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2. Exclusions The Seller does not accept any responsibility for items which are outside its scope of supply, section 1 of this document. Where design of the installation is to be provided by the purchaser, the Seller requests the opportunity to see the general arrangement. It is particularly important for safe and proper operation to ensure that the ductwork is compatible with the gas turbine. The following items are specifically excluded from this Tender: • Anything not specifically listed in this tender • Civil engineering design of any kind • Building and civil works • Site facilities. • First fill of lubricating oil • Liquid fuel storage tank • Liquid fuel forwarding skid • Propane bottles for liquid fuel propane start skid • Off package liquid fuel piping between tanks, forwarding skid etc and turbine underbase • Off package gas fuel piping between main high pressure line, block valves etc and turbine underbase • Drains and/or vent piping from the gas turbine package to a remote point. • Training • Long Term Maintenance Agreement • Exhaust plume study • Power management system study • Power management system

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3. Technical Data

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3.1 Driven Unit Performance Please refer to the following attachment

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3.2 Gas Turbine Performance

The following performance data is included in this tender:Liquid Fuel Performance 100 % Load Liquid Fuel Performance 75 % Load Liquid Fuel Performance 50 % Load Gas Fuel Performance 100 % Load Gas Fuel Performance 75 % Load Gas Fuel Performance 50 % Load Engine Inlet Temperature Vs Generator Power Output Curve Engine Inlet Temperature Vs Fuel Flow Curve Engine Inlet Temperature Vs Exhaust Gas Flow / Exhaust Gas Velocity (Liquid Fuel) Engine Inlet Temperature Vs Exhaust Gas Flow / Exhaust Gas Velocity (Gas Fuel)

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SGT400 Mobile Generator Set Standard Tender 3.2.1 Gas Turbine Performance Guarantee 1.

2.

Datum Conditions Inlet air temperature

15 °C

Ambient pressure

1013 mbar

Relative humidity

60 %

Assumed intake duct losses

100 mm H2O

Assumed exhaust duct losses

75 mm H2O

Power turbine speed

100%

P.T Speed

9500 rpm

Gearbox efficiency

99 %

Generator efficiency

97 %

Gas Fuel

Standard Siemens Composition

Liquid Fuel

Standard Siemens Composition

Guarantee Conditions a.) The tests to establish the guaranteed performance shall be conducted at Siemens and be generally in accordance with ISO 2314. Any amendments to the procedure or method of measurement shall be agreed before commencement of the tests. b.)

If the tests are made anywhere other than at Siemens, then they shall be conducted in accordance with Siemens’ site test procedure.

c.)

Methods of correction for varying duct losses, ambient temperature, ambient pressure, and tolerance to cover errors in observation and measurement shall be agreed before commencement of the tests.

d.)

Any site performance tests shall, unless otherwise agreed, be completed within 750 fired hours in accordance with a mutually agreed site performance test procedure. Such tests shall be carried out by Siemens when the goods are in a new and clean condition and in proper working order using the fuel(s) as agreed in the Contract and reflected in the procedure. Immediately prior to commencement of the performance test(s) the gas generator shall be cleaned by a cold crank wash in a manner acceptable to Siemens unless this requirement has been waived in writing. During the site performance test, the pressure drop across key components such as the combustion air inlet filter, downstream air inlet ductwork, and other major items of equipment must be measured.

e.)

If the plant fails to achieve the guarantee figures, Siemens shall be given every facility to make good such failure at the earliest opportunity, and the plant shall be made available to Siemens for such purposes.

f.)

The output of the gas turbine excludes the power consumed by all separately mounted gas turbine auxiliaries.

g.)

Inlet air temperature means the average air temperature recorded by the RTD’s in the turbine inlet casing.

3

Liability As defined in the commercial section ‘Performance Guarantee’.

4

Guarantees Power Output Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens’ guarantee that the base rated power output at full load of the gas turbine generating set TN---- QN----

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SGT400 Mobile Generator Set Standard Tender on test when operating at the datum conditions as set out in Paragraph number 1 above shall be as follows: Output at Generator Terminals 12908 kW tolerance on gas fuel = -3 % 11677 kW tolerance on liquid fuel = -3 % as measured at the generator terminals and subject to agreed additional tolerances to cover errors in observation and measurement. Heat Rate Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens guarantee that the heat rate at base rated full load output of the gas turbine generator set on test when operating at the datum conditions as set out in Paragraph number 1 above shall be as follows: 10409 kJ/kW.h Heat Rate tolerance on gas fuel = +3 % 10760 kJ/kW.h Heat Rate tolerance on liquid fuel = +3 % Emissions Subject to the conditions set out in Paragraphs number 1 and 2 above, Siemens guarantee that the exhaust emissions of the gas turbine set on test when operating on the fuel specified in the datum conditions in Paragraph number 1 above shall not exceed the following: Gas Fuel (ppmv)

Liquid Fuel (ppmv)

NOx

25

60

CO

10

10

All values are referenced to dry exhaust gas at 15% Oxygen, and are in addition to any background levels of the pollutants being measured. Liquid fuel guarantees are valid for fuels where Fuel Bound Nitrogen (FBN) does not exceed 0.015% by mass, as determined by ASTM D5792. The range of ambient temperatures and loads for which these guarantees are valid is given in document 65-0053 DLE Bidding Document. Measurements will be made in accordance with EN14792 : 2005 (NOx), EN15058 : 2006 (CO) and EN14789 : 2005 (O2), or later versions of these standards. The equipment and procedures will also comply with BS ISO 11042-1 1996 and US EPA methods where possible.

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3.3 Package Noise Level Definition Outdoor Location Package Each gas turbine package, as reflected in the Siemens’ scope of supply, has an average package noise level of 85 dB(A), assuming free field conditions, and a background noise level at least 10 dB(A) below the measured average. This figure is the Average Sound Pressure Level (SPL), measured at various points equispaced around the package, at a distance of 1m from the package plan view envelope, and a height of 1.5m from the datum bottom flange of the package underbase.

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3.4 Package Ambient Temperature Requirements Unless stated otherwise this Gas Turbine package has been configured to operate within an ambient temperature range of: • Minimum • Maximum

-20° C +43° C

Care must be taken with the placement of any package equipment with respect to solar radiation and other factors contributing to a variation in temperature outside of this range.

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3.5 Electrical Utilities (Typical) 480 V MOTOR CONTROL CENTRE (Located in Turbine LER) Description

Phases

Type

Load (kW)

Start

Run

Stop

-

-

3

Star/Delta Starter

123

X

Auxiliary Lub Oil Pump Motor XM1

3

DOL Starter

17.3

X

-

X

Oil Mist Eliminator Fan XM46(2)

3

DOL Starter

8.7

-

X

-

3 3

DOL Starter Feeder

35 12

X

3

DOL Starter

6.3

X

X

X

Ventilation Air Inlet Filter Scavenge Fan XM42

3

DOL Starter

1.7

X

X

X

Air Blast Lub Oil Cooler Fan1 XM11(2)

3

DOL Starter

13.2

X

X

-

(2)

Generator CACA fan1 XM52

3

DOL Starter

5.16

X

X

-

Generator CACA fan2 XM53(2)

3

DOL Starter

5.16

X

X

-

Liquid Fuel Pump Motor XM5(2) Air Compressor (By Houston)

3 3

DOL Starter Feeder

25.3 50

X X

X X

X X

Lub Oil Tank Heater No. 1

3

Contactor Feeder

X 361.7 600.1

188.2 226.3.

169.5 203.9

Start X 50.0 60.1

Run X 50.0 60.1

Stop 0.0 0.0

220 V Auxiliaries (Located in Motor Control Centre) Phases Type Load (kW) Start 1 Feeder

Run

Stop

Starter Motor (1) (2)

(2)

Enclosure Vent Outlet Fan 1 XM6 Water Wash Skid Combustion Air Inlet Filter Scavenge Fan XM19(2) (2)

9 Total kVA Total Current

X Wash Cycle

X

480 V Dist. Board (Located in Turbine LER) Description Auxiliary Supplies Spare

Description Spare 24V Battery Charger System(3) Motor Control centre Anti con heaters Generator Control Panel Turbine Enclosure Lighting On skid gas fuel trace heating JB72 Anti Condensation Heaters Motor Control Centre Control voltage Motor Anti-Condensation Heaters MV Switchgear Supply Control Room F&G System Supply LER Node JB76 supply Battery Tripping unit supply Transformer Room Vent Fan Transformer Room Vent Fan NER Supply Liquid Fuel Forwarding Skid (By Houston) Spare HVAC Supply (Turbine LER)

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Phases 3 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3

Type Feeder Feeder

Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder Feeder

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Load (kW) 50 10 Total kVA Total Current

4.4 1.4 3 0.3 1.5 0.2 1.2 1.5 1 1.5 1.5 1.5 1 1 0.6 6.59

X X X

3

X

X X X X X X

X X

X X X Occasional X Occasional X Occasional X X X X Occasional Occasional X X X

X X X X X X X X X

X X X

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Description Control Room LightingSupplies (6 off) Control Room Socket Outlets (3 off) External Lighting

3

Feeder

3 Total kVA Total Current

X 34.6 122.7

X 34.6 122.7

X 34.6 122.7

208 V Auxiliaries (Located in Turbine LER) Phase s Type Load (kW) 1 Feeder 3.6 1 Feeder 6 1 Feeder 3 Total kVA Total Current

Start X X X 14.4 69.5

Run X X X 14.4 69.5

Stop X X X 14.4 69.5

24V DC On Package Loads JB72 VGV Supply JB72 Supply Main Fuel Gas Control Valve Actuator Pilot Fuel Gas Control Valve Actuator Primary Liquid Fuel Actuator Supply Secondary Liquid Fuel Actuator Supply ISPSU 1 Core Module (JB68) DC Ignitor On skid GCP Supply JB72 Fire & Gas Supply

Load (A) 7 16 2 2 2.5 2.5 2.3 8 12 5

MCB 20 32 10 10 6 6 6 10 16 16

MCB 2 1 6 7 16 17 12 8 3 4 Total Current

Start X X X X

24V DC Off Package Loads GT Emergency Lub Oil Pump XM2

Load (A) 47

MCB 63

Total Current

Start

Auxilairy Control Panel JB76 loads (From Battery Charger) JB72 Supply 1 5 JB72 Supply 2 (EMS) 3 JB72 Supply 4 (EMS) 3 Auxiliary Control Panel Supply 22

X X X X 54.3

6

16 10 10 32

Run Shutdown 6

X X X X 33

Total Current (1)

Starter motor (110kW) short time rated. Start system governs load and is rated at approx. 220kW

(2)

Rating To Be Confirmed Reducing battery charger rated at 4.4 kVA nominal, maximum input current = 15.5 A @ 254 V

(3)

Run Stop X X X X X X X Occasional Occasional X X X X X 46.3 42

Stop 6

X X X X 33

X X X X 33

For mechanical utilities schedule refer to contract document NA0209-C03-001 Voltage variation for MCC during normal operation according to BS EN 60439, i.e. rated input voltage ±10 % Frequency variation for MCC during normal operation according to BS EN 60439, i.e. rated frequency ±2 % Voltage variation for AC Motors during normal operation according to BS EN 60034, i.e. rated voltage ±10 % Frequency variation for AC Motors during normal operation according to BS EN 60034, i.e. rated frequency +3 % & -5 % Voltage variation for package DC loads to be between 18 and 28 V

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3.6 Lubricating Oil Data For lubricating oil specification, please refer to Siemens’ Fluids Specification 65/0027 which is available upon request. The required grade of oil is ISO VG46, further details of which can be found in the Fluids Specification. Oils of other viscosities should only be used with prior reference to Siemens. Lubricating oil capacities Maximum operating level ( Running )

5,118 Litres

Minimum operating ( Retention )

4,290 Litres

Working capacity

2,599 Litres

• Maximum operating level – Maximum oil level in the tank when running (does not include run down capacity) • Minimum operating level – Minimum oil level in the tank when running (used to calculate retention time). This is the level quoted when a “retention time” is stated. • Working capacity – Volume of oil between minimum operating level and pump suction.

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3.7 Air Data For air specification, please refer to the Siemens’ fluids specification 65/0027 which is available upon request Purge and Seal Air Off line compressor wash

Operating condition

Turbine Start

Duration

10 min*

1 min

20 min

Until GT cool

1 hour

X

X

X

X

X

70 Nm3/h

Seal Air

Turbine Shutdown

Burner Purge Air ( liquid fuel and dual fuel only )

Phase 1 Phase 2 Phase 3 •

230 Nm3/h 3

150 Nm /h

X X

X

3

90 Nm /h

X X

Dependent on purge time

Off Package Block and Bleed Valves Flow rate

20 Nm3/h

Duration

0.5 seconds

Frequency

Every gas fuel start

Pulse Clean Filter Flow rate

9.34 Nm3/h

Duration / Frequency

100ms per pulse, 1 pulse per 40s during cleaning cycle, 66 pulses per cycle

Total Flow

Negligible

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3.8 Fluid Data Fluids must be in accordance with the Siemens’ Fluids Specification 65/0027 which is available upon request. Wash Module Recommended frequency – (on line wash)

Every 72 hours running time typical **

Recommended frequency – (off line wash)

During engine shutdown. Usually required every 3 months with regular on line washing, every week for off line wash only.

Quantity of wash fluid

42 litres

Recommended cleaning fluids: a)

ZOK-MX

b)

R-MC Power Guard

Cleaning fluid dilute with demineralised water in a ratio of 1 part fluid to 4 parts water, to make up the above quantity Following off line wash, a rinse cycle is carried out with the same quantity of demineralised water only. ** Wash frequency dependent on site conditions, running regime and combustion filter selection.

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3.9 Fuel Data Fuel must be provided in accordance with the Siemens’ Fluids Specification 65/0027 which is available upon request. Gas Fuel Supply Requirements Supply pressure – maximum

28 bar g

Supply pressure – minimum

To be advised when all fuel conditions known

Temperatures shall be as follows:Supply temperature – maximum (design)

120°C

Supply temperature – minimum

2.5°C or 20°C above hydrocarbon dew point, whichever is the greater

Nominal Lower calorific value (LCV)

35 MJ/Nm3

Wobbe index range (at gas supply temperature)

37 – 49 MJ/Nm3

Max flow on standard gas fuel

2905 kg/h

Liquid Fuel Supply Requirements Supply pressure - maximum

2.06 bar g

Supply pressure - minimum

1.03 bar g

Temperatures shall be as follows:Supply temperature - maximum

60°C

Supply temperature - minimum

0°C

Max flow on standard liquid fuel

3301 kg/h

TN---- QN----

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3.10 Sub-Vendor List Sub-Vendor List AC Generator ( driven unit )

Converteam

GCP

Actemium

NER

Electrotel

AVR

Basler

Gas Turbine

Siemens Rilmac

Underbase

Comelf Flenco

Gearbox - Main

Allen Gears

Gearbox - Auxiliary

Dresser Artec Weiss Bibby

Drive Coupling

Euroflex John Crane Siemens

Electric Motors

Precilec Heinzmann

Wash Module

Juniper Moog

Acoustic Enclosure

AAF

Fire Extinguishant Equipment

Tyco

Fire & Gas Detection Equipment

Det-tronics

Fire & Gas Equipment Control

Det-tronics

Ventilation System

AAF

Ventilation Filter

AAF Elta

Ventilation Fan

Comet

Ventilation Silencers

AAF

Ventilation Dampers

Flamgard

Ventilation Ducting

AAF

Combustion Air System

TN---- QN----

AAF

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SGT400 Mobile Generator Set Standard Tender Combustion Air Filter

AAF

Combustion Air Silencer

AAF

Combustion Air Ducting

AAF

Combustion Air Heating / Anti-Icing

AAF

Combustion Exhaust System

AAF

Combustion Exhaust Silencer

AAF

Combustion Exhaust Ducting

AAF

Combustion Exhaust Stack

AAF

Control System

Siemens

Motor Control Centre

Electrotel

Batteries

Erskine

Battery Charger

Erskine

Transformer

Siemens

Gas Fuel Block & Vent

Kinetrol

Liquid Fuel Block & Thermal Relief

Kinetrol

Lub Oil Cooler

Specialist Heat Exchangers

Trailer

Broshuis

Local Equiipment Room

Electrotel Airdyne

Instrument Air Compressor

Ingersol Rand

Diesel Generator

Lynx Power Systems

The foregoing list is typical only. Siemens reserve the right to select other sub-vendors in preference to those listed if necessary.

TN---- QN----

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4. Drawings

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4.1 Mechanical Drawings

The following typical drawings are included in this tender:NA0209/B01/004

Maintenance Equipment

NA0209/B01/005

Trailer Foundation Loads

NA0209/B01/015

Generator General Arrangement

NA0209/B01/042

Local Equipment Room

NA0209/B02/001

Site Layout

NA0209/B02/011

Recomended Cable Trench (By Others)

NA0209/U02/001

Control Schematic

8398 A0001 000

Local Equipment Room Foundation

LPS-01145

Diesel Generator General Arrangement (Option)

5121G01

Instrument Air Compressor General Arrangement (Option)

Q018XXA

Step Down Transformer (Option) Hazardous Area Drawing SGT400 Sectional Arrangement

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4.2 Piping and Instrumentation Diagram’s – (P&ID’s)

The following typical drawings are included in this tender:NA0209/C01/001

Gas Fuel System

NA0209/C01/002

Liquid Fuel Metering - Purge Module

NA0209/C01/004

Air Distribution System

NA0209/C01/005

Lubricating Oil System Generator Package

NA0209/C01/007

Core Instrumentation

NA0209/C01/008

Turbine Package Instrumentation

NA0209/C01/009

Fire and Gas System

NA0209/C01/012

Hydraulic Start System

NA0209/C01/016

Waterwash Module

NA0209/C01/017

Extinguishant Module

NA0209/C01/018

Generator Instrumentation

NA0209/C01/025

Legend Sheet

NA0209/C01/031

Engine Auxiliary Module

NA0209/C01/032

Core Auxiliary Module

NA0209/C01/034

P&ID Parts List

NA0209/C01/036

P&ID Combustion Intake System

5121P01

Instrument Air Compressor (Option)

TN---- QN----

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4.3 Tie - in Schedule ( Fluids )

The following typical documents are included in this tender:CT48041N/C04/001

TN---- QN----

(NA0209/C04/001) Vent, Drain and Tie In Schedule

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4.4 Electrical Drawings

The following typical drawings are included in this tender:NA0209/E02/001

Plug & Socket Off Package Cables

NA0209/E02/002

Plug & Socket Package Cables

NA0209/E05/001

Single Line Diagram

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4.5 Project Documentation 4.5.1 Introduction The Siemens document schedule lists the documentation which will be supplied as standard during the course of the project. The documents will be supplied to the Customer either for approval or as certified information, as noted in the schedule. The documents will be in the English language and based on Siemens standard equipment and document format. The submission dates indicated reflect a project commencement based on full and final instructions to proceed, and are based on all relevant information being available from the Customer. Where any equipment is non-standard, or where the Customer has specific documentation requirements, the submission dates will be reviewed. Any requirement to show information beyond the scope of Siemens’ supply will be subject to negotiation post order placement, and will affect submission dates.

4.5.2 Approval Documents Siemens’ price includes for a maximum of three submitted issues of Approval Drawings including finals. If the Customer requests any further amendments to the drawings then Siemens may provide further revisions which shall be at the Customer's cost. Siemens shall be responsible for any errors, omissions or discrepancies in the drawings unless they are due to incorrect drawings, samples, patterns, models or information supplied by the Customer. First issues are ‘Preliminary’, indicating Siemens design and scope of supply for the contract, and are dependent on Siemens receiving the necessary Customer information with the contract order. Customer to approve or comment on the scope and layout on that basis. Second issue will follow 10 weeks after approval of the first issue, and will incorporate agreed comments. A final submission will then be made if necessary to incorporate any additional changes arising during the engineering phase of the contract. When each document is approved by the Customer without comments, the latest issue is considered to be “final”. No further issues will be supplied unless further engineering changes occur which affect the document content. No formal dossier of final drawings is compiled by Siemens as standard, but can be arranged at additional cost.

4.5.3 Certified Information Certified Information drawings contain information required by the Customer to complete his design and engineering work. Siemens include a maximum of one issue for any certified information drawings. These drawings will only be re-issued where modifications to scope of supply affect the content of the document. Customer comments will not be considered unless the information is found to be technically incorrect, or insufficient for Customer design work.

4.5.4 Manuals Manuals are submitted with delivery of the main equipment, and are for information. Operator’s Manual The Operator’s Manual is divided into preliminary pages, safety information and three chapters as follows: Preliminary pages - consists of the Title Page, Amendment Issue Register, Foreword, Introduction, Glossary of Terms, Notes to Readers and Contents List. Safety information - consists of three separate documents detailing Safety Instructions, Hazardous Materials and Package Warning Signs. Chapter 1 - a brief description of the equipment and systems within the Siemens package. TN---- QN----

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SGT400 Mobile Generator Set Standard Tender Chapter 2 - detailed information and instructions for the safe operation and control of the equipment. Chapter 3 - consists of a user Maintenance Schedule and procedures for maintenance tasks of a routine nature up to a period of 12 months. Under CE regulations this manual will be translated into the user’s language. Illustrated Parts Catalogue The purpose of this parts catalogue is to facilitate identification and ordering of parts required for the GT Package. It should be recognised that many of these items, although included in the parts list, may not be fitted without the use of specialist tooling and equipment. This publication covers the Siemens package and the basic equipment supplied by the company. Package Maintenance Manual The manual contains information of a technical nature which will give guidance to an engineer or technician who is involved in preventative or corrective maintenance of the package equipment. This manual covers tasks not included in the Operators manual, and maintenance tasks required after the first 12 months of operation. Driven Unit Manual (if applicable) The manual consists of information of a technical nature provided by the driven unit supplier, and will give guidance to an engineer or technician who is involved in preventive or corrective maintenance of the equipment. The information contained within the manual may have been provided by several sub–vendors. For this reason, the format and style throughout the Driven Unit Manual may not be consistent. Sub-Suppliers’ Manual When requested, a separate manual can be provided containing the complete manuals provided by sub-suppliers for items used within the package. Note that the sub-supplier information required for routine operation and maintenance is already included in the Operator’s Manual and Package Maintenance Manual. The sub-suppliers’ manual is only supplied on request, and at additional cost. Installation & Commissioning Manual The Installation and Commissioning Manual is compiled to provide a record of gas turbine package installation and commissioning up to, and including, hand over to the Customer. The Manual is assembled by the insertion of individual and uniquely marked documents that have been configured to meet the requirements of the particular gas turbine.

4.5.5 Format Documents for approval or certified information are submitted to Customer electronically as standard in Adobe Acrobat .pdf format, via email. Document files copied to CD, and/or paper prints submitted by postal systems, can be supplied although at additional cost and extended timescales. Electronic copies of documentation in native format will only be supplied by special arrangement. Customer title blocks/numbers can be supplied at additional cost.

4.5.6 Customer Response Times Where Customer comment or approval is not received following the expected review time (in any case no greater than 14 days), documents will be considered approved. This is in order to enable subsequent design/procurement activities to continue, and to avoid project schedule delays.

4.5.7 Siemens Internal Procedures and Qualifications Siemens internal procedures and operative qualifications (e.g. weld procedures and welder qualifications) are not submitted, but are available for inspection at the manufacturing facility on request.

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SGT400 Mobile Generator Set Standard Tender 4.5.8 Document Schedule DOC NO.

Wks after order

DOCUMENT DESCRIPTION

A/ I/ NR

DOCUMENT CONTENT

B01/003

Package General Arrangement

4

A

External dimensions of package including Driven Unit, Combustion air inlet system, Gas turbine exhaust system, Enclosure and Ventilation system. Piping connections. Shows electrical connections and Control equipment/ Generator Control Panels, package Weights & C of G.

B01/004

Maintenance Equipment General Arrangement

4

A

Access requirements for maintenance activities.Weights of equipment and loads on customer offskid structures

B01/005

Package Foundations General Arrangement

4

A

Location and size of all foundation interfaces required for GT Package including Driven Unit . Magnitude and location of all anticipated static and dynamic loads on civil interface. Jacking loads & positions

B01/009

Lubricating Oil Cooler General Arrangement

12

I

Supplier Drawing showing dimensions, connection sizes and locations, footprint, weight and mounting requirements/interfaces.

16

I

Supplier Drg showing dimensions and interface details

16

I

Supplier Drg showing dimensions and interface details

B01/024 B01/025

Combustion Filter General Arrangement Ventilation Filter General Arrangement

B01/035

Fire and Gas Extinguishant Cabinet Layout

16

I

Supplier Drawing showing dimensions, connection sizes and locations, footprint, weight and mounting requirements/interfaces.

B01/036

Battery System General Arrangement

22

I

Supplier Drawing showing dimensions, connection sizes and locations, footprint, weight and mounting requirements/interfaces.

B02/001

Layout of Siemens Supplied Equipment

4

A

External dimensions of GT installation including Driven Unit. Location of all auxiliary equipment relative to gas turbine package

B03/001

Auxiliary Equipment Foundations General Arrangement

4

A

Magnitude and location of anticipated static and dynamic loads from auxiliary equipment

C01/001

Gas Fuel System P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/004

Air Distribution P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/005

Lube Oil System P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/007

Core Instrumentation P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/008

Turbine Package P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/009

Fire And Gas System P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/012

Hydraulic Start P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/016

Water Wash Module P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/017

Extinguishant Bottle Rack P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/018

Generator P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/031

Engine Auxiliary Module P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

C01/032

Core Auxiliary Module P&ID

6

A

Piping & Instrumentation Diagrams for the Gas Turbine Package & auxiliary equipment

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Utilities List for Siemens Supplied Equipment

8

I

Electrical Load list, Requirements for fuel supplies, instrument air, lubricating oil and wash water.

C03/002

Fluids Specification

8

I

Specification for gas fuel, liquid fuel, lub oil, wash water, instrument air

C04/001

Piping Design Specification and Tie in Schedule

8

A

The tie in schedule lists the line conditions, size and ratings of all piping connections to the gas turbine package and auxiliary equipment

C10/003

AC Generator Data Sheets

40

I

AC Generator data sheets in Siemens format

E01/002

Site Electrical Interconnection Diagram

12

I

Showing recommended cabling types and installation guidelines for offskid cables

E02/001

Interconnection Cable List

12

I

List of offskid cables

E03/003

Motor Control Centre Drawings

22

A

Book of Drawings showing dimensions, footprint, weight and mounting requirements/interfaces.

E05/001

Single Line Diagram

8

I

Single line representation of the electrical system at relevant voltage levels.

R01/001 R02/001 R02/002 R02/003

Operators Manual Package Maintenance Manual Illustrated Parts Catalogue Installation & Comissioning Manual

DLY DLY DLY I+C

I I I I

U02/001

Control System Deployment Diagram

12

I

Siemens internally produced block diagrams showing distribution of all Control System elements

U03/001

Unit Control I/O & Supervisory System Interface

12

I

Siemens internally produced drawing defining the interface between the Control System and all external interfaces.

TN---- QN----

See text for details See text for details See text for details See text for details

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5. Quality

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5.1 Quality Certification

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5.2 Quality Plan Please refer to the attached Quality Plan for further details Note: The equipment offered are stock units and have already undergone rigorous inspection and testing. No additional tests and inspections are included.

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6. Installation and Commissioning Summary The following programme is indicative and for tendering purposes only. Individually tailored programmes are available.

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7. Project Plan A project plan is not currently included for this project as all equipment is already designed, manufactured and tested. The standard equipment is packed and ready for shipment. A project plan will be developed once the Purchase Order is received in order to clarify any minor modifications and additional equipment required to suit a particular customer’s requirements.

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8. Reference

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8.1 Product Profile

TN---- QN----

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8.1.1 Product Brochure

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8.1.2 Experience List

Current Gas Turbine Range Engine

Package

Sold Units

Lead Unit Hours

Fleet Hours

SGT100

Generator

> 320

> 150,000

> 18,500,000

SGT100

Mechanical Drive

> 50

> 80,000

> 1,250,000

SGT200

Generator

> 230

> 190,000

> 19,450,000

SGT200

Mechanical Drive

> 170

> 165,000

> 4,700,000

SGT300

Generator

> 90

> 80,000

> 2,500,000

SGT400

Generator

> 50

> 65,000

> 425,000

SGT400

Mechanical Drive

> 85

> 40,000

> 370,000

Total

>1020

> 47,195,000

Classic Gas Turbine Range Engine

Package

Sold Units

Lead Unit Hours

Fleet Hours

TA

All

> 880

> 395,000

> 115,500,000

TB

All

> 870

> 250,000

> 75,000,000

TD

All

> 45

> 285,000

> 4,900,000

Misc

All

> 730

> 200,000

> 55,000,000

Total

> 2,530

Cumulative Fleet Total

TN---- QN----

> 3,500

> 245,400,000

Cumulative Fleet Hours

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> 300,000,000

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SGT400 Mobile Generator Set Standard Tender 8.1.3 Reference List

Industry Type

GD or MD

End User/Operator

2

Refinery

GD

BP Oil

2000

1

Oil & Gas onshore

MDc

Unocal Canada Ltd

2000

1

Power Generation

GD

Guernsey Electricity

2000

1

Chemical

GD

National Power Ltd (NPL)

2000

3

Oil & Gas offshore

GD

Iraq

2000

4

Power Generation

GDmob

Total/Adma-opco General Company for Electrical Projects

Iran United Kingdom United Kingdom

2000

3

Gas Pipeline

MDc

NIGC

2000

1

Oil & Gas onshore

MDc

Transco

2000

2

Oil & Gas onshore

MDc

Costain Oil and Gas Process

Nigeria Equatorial Guinea

2001

2

FPSO

MDc

ExxonMobil

2001

1

FPSO

MDc

ExxonMobil

2001

2

Oil & Gas onshore

MDc

Iroquois Gas

2001

2

Oil & Gas onshore

MDc

Transco

2001

1

Chemical

GD

Dalkia Utility

Falkirk Scotland

USA United Kingdom United Kingdom United Kingdom

2002

2

Oil & Gas onshore

MDc

Transco

FPSO Atlantic, Xkomba Field

Angola

2002

2

FPSO

MDc

Exxon Lease

FPSO Mystras

Nigeria

2002

2

FPSO

MDc

Agip

Kharg Island

Iran

2002

1

Oil & Gas onshore

MDc

Matep

USA

2002

2

Buildings&Institutes

GD

Kharg Petrochemical Co Medical Area Total Energy Plant (MATEP)

Erlangen Stadtwerke

Germany

2003

1

Power Generation

GD

Salman

Iran

2003

1

Oil & Gas offshore

MDc

Erlangen Stadtwerke Petroiran Development Co (PEDCO)

Alyeska

USA

2004

3

Gas Pipeline

GD

Alyeska Pipeline Co

Alyeska

USA

2004

2

Gas Pipeline

GD

Alyeska Pipeline Co

Persian Gulf Rosa Lirio FPSO Girassol

Iran

2004

6

Gas processing

MDc

Petropars

Angola

2004

2

FPSO

MDp

Thai Ceramics

Thailand

2004

1

Ceramic

GD

Total Angola Thai German Ceramics Industry plc

Anaco/Santa Rosa

Venezuela

2005

10

Oil & Gas onshore

MDc

PDVSA

Bridgestone Esfandiar Development

Japan

2005

1

General Manufact

GD

Bridgestone Tyres

Iran

2005

2

Gas Gathering

MDc

National Iraniain Oil Company

Gunashli

Azerbaijan

2005

2

Oil & Gas offshore

MDc

SOCAR

Otsuka

Japan

2005

1

Chemical

GD

Otsuka Chemical

Uralkaliy

Russia

2005

4

Chemical

GD

JSC Uralkaliy

Wingas

Germany Burma (Myanmar)

2005

2

HP Gas Transmission

MDc

Wingas

2005

2

Gas Export

MDc

Total E&P Myanmar

India

2006

5

Oil & Gas offshore

MDc

India

2006

4

Gas Export

MDc

Oil & Natural Gas Corporation Oil and Natural Gas Commission (ONGC)

Nigeria

2006

3

Power Generation

GD

Shell

Project Name

Site Country

Year

Qty

Bulwer Island

Australia

1999

Aitken Creek

Canada United Kingdom United Kingdom

Khuff Gas Mobile Cyclones / site x

UAE

Tabriz

Guernsey Electric Huntsman Tioxide

Transco Cambridge Transco Nether Kellet FPSO Falcon, Yoho Field FPSO Serpentina, Zafiro Field Iroquois Gas Kings Lynn Zeneca Macclesfield

Yadana Bassein Field, BCP-B Platform BCP-B2 Offshore Platform Gbaran Ubie, Southern Swamp Gbaran Ubie, Southern Swamp

Nigeria

2006

2

Gas Gathering

MDc

Shell

ICO

Venezuela

2006

10

Gas Pipeline

MDc

PDVSA

Nar Compressor

Iran

2006

4

Gas Pipeline

MDc

National Iraniain Oil Company

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Riverbay

USA

2006

2

Power Generation

GD

RIverbay Corporation Co-oP / FMMC

Ahlstrom Mahti

Italy

2007

1

Pulp & Paper

GD

Ahlstrom Turin SpA

Kandhkot - CPECC (H)

Pakistan

2007

3

Oil & Gas offshore

MDc

China Petroleum Engineering Contracting Co.

Maruti Suzuki

India

2007

1

Automotives

GD

Maruti Udyog Limited

Maruti Suzuki 2 & 3

India

2007

2

Automotives

GD

Maruti Udyog Limited

Psyttalia

Greece

2007

1

Water treatment

GD

Athena SA

Sirri Island

Iran

2007

2

Oil & Gas

GD

IOOC

Tema Power

Ghana

2007

2

Power Generation

GD

Atholl Energy Ltd

ASESA

Spain

2008

1

Refinery

GD

Asfaltos Espanoles SA

Burullus

Egypt

2008

2

Oil & Gas

MDc

Camisea ll

Peru

2008

4

HP Gas Transmission

MDc

Burullus Gas Company Transportadora de Gas del Peru (TGP)/Technit

Ebla

Syria

2008

4

Gas processing

GD

Petro Canada Palmyra BV

Gulf LNG

USA

2008

2

Power Generation

GD

Jihar

Syria

2008

3

Gas processing

GD

Gulf LNG Clean Energy LLC Syrian Petroleum Company / INA Industija Nafte

Kievsky Paper

Ukraine

2008

3

Pulp & Paper

GD

Komatipoort

South Africa

2008

2

Gas Pipeline

MDc

Kievsky Cardboard & Paper Mill Republic of Mozambique Pipeline Company

Modovecement #2

Russia

2008

2

Cement

GD

Ulyanovskshifer Ltd

Salman (Foroozan)

Iran

2008

3

FPSO

MDc

National Iraniain Oil Company

Severodonetsk

Ukraine

2008

1

Chemical

GD

Severodonetsk Azot

H&A Engineers

USA

2009

3

Buildings&Institutes

GD

Confidential

Kharg Onshore 1-6

Iran

2009

6

Gas Gathering

MDc

Kharg Petrochemical Co

MHSRP II

India

2009

1

Power Generation

GD

ONGC

Papelera de Aralar Bhogat Terminal (Cairn) Gassi Touil LPG Recovery

Spain

2009

1

Pulp & Paper

GD

Papelera de Aralar SA

India

2010

3

Gas Pipeline

GD

Carin Energy India Pty Ltd

Algeria

2010

2

Gas Gathering

MDc

Sonatrach

Golden Sugar

Nigeria

2010

1

Sugar&Ethanol

GD

Golden Sugar

PDVSA Mobile Units Rhourde Nouss SNC Lavalin

Venezuela

2010

16

Oil Well

GDmob

Petroleos de Venezuela (PDVSA)

Algeria Burma (Myanmar)

2010

3

Gas Processing

MDc

2010

3

Gas Export

MDc

Sonatrach Daewoo International Corporationn

Total

186

SHWE

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Siemens Industrial Turbomachinery Ltd Revision 1

SGT400 Mobile Generator Set Standard Tender

8.2 Facility Profile 8.2.1 Lincoln Oil and Gas projects within Siemens are managed from five major locations: Duisburg, Germany; Finspong, Sweden; Hengelo, The Netherlands; Lincoln, England; and Houston, USA. Lincoln is a cathedral city with a population of around 81,000. It is located about three hours car journey north of London and is easily accessed from Birmingham (120mins), Humberside (45mins) or East Midlands (75mins) Airports. There is also a good rail link with London Kings Cross station. The Lincoln site has a long and varied manufacturing history. Established in 1857 building agricultural machinery, it developed in many areas. The company sold its first industrial gas turbine for an oil and gas application in 1952. This unit was developed by Mr G B R Fielden who was part of the team that worked on the original Whittle jet engine. The facility has continued to develop and produce new industrial gas turbines under different ownership until 2003 when it became part of Siemens.

The factory now manufactures the SGT100, 200, 300 and 400 small industrial gas turbine ranges for power generation, gas compression and oil pumping applications in the Oil and Gas industry. Siemens occupies three sites in the city. Ruston Works is the main design, manufacturing and office facility located in the city centre. Our Firth Road site is located about fifteen minutes walk away and houses the service division, a modern Product Training Facility and engine development test bays. Lindum House is used primarily as a conference facility. We have included a ‘How to find us’ map on the following page.

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Siemens Industrial Turbomachinery Ltd Revision 1

SGT400 Mobile Generator Set Standard Tender

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Siemens Industrial Turbomachinery Ltd Revision 1

SGT400 Mobile Generator Set Standard Tender

8.3 Manufacturing Facilities 8.3.1 Lincoln Siemens small gas turbine facility at Lincoln has an experience base of more than 3,300 gas turbines operating in 88 countries, with a total of 172 million operating hours. Gas turbine production has a current potential for 120 units per year with full shift working. A further increase in production is possible with an increase in the workforce. Quality Management Systems comply with ISO 9001:2000

Site Statistics • • • •

Shop floor area – 66,250 m2 Office area – 24,200m2 Yard area – 74,900m2 Total – 165,350m2

Capabilities

Production Equipment

• Core engine • Core engine research & development, including: • Component test rigs • Full engine test beds • Core engine manufacture, including: • Compressor/Turbine blades and segments • Compressor and Turbine discs and shafts • Gas turbine casings; seals and bearing encasements • Combustion chambers covering wide range of fuel applications. • Core engine overhaul / retrofit • Core engine assembly • Core engine testing • Product training • Service centre

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• • • • • • • • • • • • • • •

CNC vertical and horizontal lathes Vertical / horizontal boring machines Manual horizontal lathes Vertical and horizontal CNC machining centres Vertical Broaching machines CNC creep feed grinders Cylindrical CNC and manual grinders Reciprocal CNC grinders Shot peening machines CNC deep hole drill EDM CNC (Electrical discharge machining) CNC Laser hole drilling CNC Laser cutting Welding CNC machines CNC Power press and metal forming machines

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Siemens Industrial Turbomachinery Ltd Revision 1

SGT400 Mobile Generator Set Standard Tender

8.4 Test Facilities 8.4.1 Lincoln • Core Engine Testing

Core engine test beds covering the entire engine range are available at Ruston Works and are predominantly used for production testing. Each Test Bed has its own dynamometer providing power absorption capacity up to the full rating of the test bed.

• Rotor Testing

Balancing and over-speeding of compressor and turbine rotors is carried out on-site at Ruston Works.

• Component Testing

In addition to conventional measuring equipment, both component-specific hard gauging and a number of co-ordinate measuring machines are available. A fully equipped metrology laboratory calibrates most equipment on-site.

• NDT Techniques • • • • • •

Liquid penetrant inspection Magnetic particle inspection Eddy Current inspection Ultrasonic testing Radiographic testing Leak detection

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Siemens Industrial Turbomachinery Ltd Revision 1

SGT400 Mobile Generator Set Standard Tender

9. Service Support Introduction Siemens fully supports it’s packaged gas turbine fleet by providing a complete service capability for the current SGT100 (Typhoon); SGT200 (Tornado); SGT300 (Tempest) and SGT400 (Cyclone) gas turbines, and classic TA , TB, and TD machines. Siemens Industrial Turbomachinery Ltd is the current owner of the Ruston & Hornsby, Ruston Gas Turbines, ALSTOM, ABB ALSTOM and ALSTOM Power gas turbine technologies manufactured in Lincoln, England. The only source of Siemens approved parts and labour is via the Siemens network of companies’ world-wide, and through a number of authorised agents. Services provided are as detailed on the following pages.

OEM Service Facilities Factory Support • •

Overhaul facility expertise ISO9001:2000 and ISO14001:1996 Certified



Argentina, Australia, Denmark, India, Iran, Mexico, Russia, UAE, UK and USA

Global Network of Authorised Service Centres Archives •

Original Turbine Build records dating back to 1950 available for reference

Emergency Service • • •

Priority service on parts supply 24 hour / 365 days per year technical assistance helpdesk for LTP customers Remote Monitoring & Diagnostic tool available to assist helpdesk engineers

Training & Consulting •

New Product Training Centre in Lincoln

OEM Supplied Materials Spares Stockholding •

• • •

Factory available • 15,000 frequently used items available for immediate despatch • Spares finder web based application allows stock availability to be checked • Priority delivery service available on stock parts • 365 days a year coverage • OEM guaranteed Selected range of Repaired / Refurbished components OEM guaranteed Selection of pre-defined kits of parts, available to satisfy the preventive and corrective maintenance requirements of all gas turbines Local stocks also available world-wide via the Siemens Global Network of Approved Service Centres in Argentina, Australia, Denmark, India, Iran, Mexico, Russia, UAE, UK and USA

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SGT400 Mobile Generator Set Standard Tender Core Engine Pool • •

Performance tested and OEM guaranteed Selected cores available for immediate despatch

Modernisation and Upgrade Products •

Wide range of upgrades available to extend economic viability of asset

OEM Supplied Specialist Manpower Field Staff • • • •

OEM trained Specialist product knowledge Aware of latest product updates All work covered by OEM guarantees

Customer Support Manager • •

Single point contact for operational matters within Siemens Personal knowledge of customer site, organisation and application

Factory Support • Full Technical & Commercial Support available Service Exchange •

The replacement of a customer’s existing gas generator, power turbine or core engine with a factory overhauled exchange unit of the same type and rating. The displaced unit from the customer is returned to Siemens Lincoln, is overhauled and tested prior to re-instatement into the service exchange pool fleet.

Fired Hour Service Exchange •

This product is essentially a contractual commitment to perform an overhaul by service exchange at a time convenient to the operator and at a price determined by an agreed formula.

Minimum Scope Overhaul •

The overhaul and performance testing of a customer’s existing gas generator or core engine at the Siemens overhaul facility Lincoln. A predefined scope of work for each engine type will be performed at a set price. In the event that additional materials and labour are required, these are quoted as an option following strip, clean and inspection.

On Condition Siemens Facility Lincoln Overhaul •

The overhaul and performance testing of a customer’s existing gas generator, power turbine or core engine at the Siemens overhaul facility Lincoln. Prior to commencement of overhaul, the customer’s unit will be stripped, cleaned and inspected to establish the exact scope of work to be quoted.

On Condition Site Overhaul Inspection •

The overhaul inspection of a customer’s existing package, gas generator, power turbine or core engine at site. Parts and field service labour will be provided to perform the work without the need to transport the customer’s existing equipment to a service facility.

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Siemens Industrial Turbomachinery Ltd Revision 1

SGT400 Mobile Generator Set Standard Tender Modernisation & Upgrades •



A wide range of pre-engineered retrofit products to support and extend the economic viability of the Siemens gas turbine fleet encompassing: • Health & Safety compliance • Environmental compliance • Increase availability • Improve efficiency • Increase power output Vast OEM experience providing bespoke retrofit products tailored to specific customer requirements

Long Term Programmes •

Siemens provides a comprehensive portfolio of Long Term Program (LTP) products designed to suit the wide ranging needs of its customers in keeping their gas turbine fleet operating, all of them using the maintenance plan as a solid base. The scope of these Long Term Programs can be tailored to suit specific customer requirements, the cost of which is spread over the duration of the contract. Standard options are:

Support Contract •

This contract is aimed at those operators who are capable and confident in operating and maintaining their gas turbine package but recognise the benefit associated with having easy access to technical support and priority service as required. This contract includes priority service on parts and manpower, access to the Helpdesk who can benefit from information provided online via the Remote Monitoring System, where fitted and connected.

Preventive Contract •

This contract is aimed at those operators who would also like the costs associated with all scheduled maintenance to be known and fixed for a specific period of time. This contract includes the same scope as the Support Contract plus all parts and manpower required to undertake scheduled maintenance.

Corrective Contract •

This contract is aimed at those operators who would like the benefit associated with a fully inclusive type contract with costs of all technical support, scheduled and unscheduled maintenance to be known and fixed for a specific period of time. This contract includes the same scope as the Preventive Contract plus all parts and manpower required to undertake unscheduled maintenance. For added peace of mind, a number of optional guarantees can be added to this level of cover

Field Service Available Services A range of field services are available via a global network of service personnel, including:• The supervision or execution of installation on new or relocated equipment • Long or short term operation and maintenance services • Routine service work • Troubleshooting service • Hands on site training for operators and maintenance personnel All field service personnel are • In house trained and qualified to ISO 9002 • Engineers specialised in at least one engine type or range, and experienced second to none in the repair and maintenance of the customers equipment • Strategically located to respond immediately to customer requests • The only source of OEM supported field service personnel to fully support the Siemens range of gas turbine packages.

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SGT400 Mobile Generator Set Standard Tender

10. Comments Comments and exceptions to International API standards applicable to gas turbines can be provided if required. No customer specifcations have been received and therefore no consideration has been given to these.

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