CE3166: R Liew
CE3166 Part I Structural Steel Design and System J Y Richard Liew Professor PhD, FSEng, PE, CEng, ACPE, StEr
National University of Singapore Department of Civil & Environmental Engineering E-MAIL:
[email protected] TEL: 65162154 Room: E1A-05-13 1
CE3166: R Liew
Introduction to Eurocodes for Steel Design
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Objectives
This module introduces the limit-state design of structural steel frame and components based on Eurocode 3, EN 1993-1-1. At the end of the module, you should be able to DESIGN a structure like this: beams trusses connections
columns Frames
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10/8/2016
Intended Learning Outcomes
CE3166: R Liew
Upon successful completion of the course, students should be able to (a) understand response of various structural steel systems under typical loads. (b) identify and appreciate the behaviour and purpose of different elements/components in a steel structure. (c) perform safe, economical and efficient designs of structural steel systems and various structural elements/components to suit their intended functions and according to current design codes. (d) be aware of typical constraints in engineering design and come up with different solutions/options to achieve the desired outcomes. (e) communicate relevant thoughts and ideas effectively to others in verbal and written forms. (f) understand the impact of engineering solutions in a societal context and to be able to respond effectively to the needs for sustainable development. (g) understand professional, ethical and moral responsibility as engineers. (h) engage in continuous and life-long learning and seek relevant information to solve engineering problems beyond materials covered in this module. 4
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Course Outline (1) First part of CE3166 is covered by Prof. Richard Liew
• • • • • • •
Introduction to limit state design Local buckling & Section classification Compression members Tension members Restrained Beams Laterally unrestrained beams Quiz 1.
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Course Outline (2) Second part of CE3166 is covered by Prof. Pang Sze Dai • beam-columns • Multi-Storey Frames • Plate Girders • Connections – welded and bolted
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References 1. 2. 3. 4. 5. 6. 7. 8. 9.
BS EN 1993-1-1: 2005 Eurocode 3: Design of steel structures – Part 1-1: General rules and rules for buildings. (IVLE) BS EN 1993-1-5:2006 Eurocode 3: Design of steel structures – Part 1-5: Plated structural elements. (IVLE) BS EN 1993-1-8:2005 Eurocode 3: Design of steel structures – Part 1-8: Design of joints. (IVLE) BS EN 1994-1-1:2004 Eurocode 4: Design of composite steel and concrete structures – Part 1-1: General rules and rules for buildings. (IVLE) BS EN 1991-1-1: 2002 Eurocode 1: Actions on structures – Part 1-1: General actions – Densities, self-weight, imposed loads for buildings. (IVLE) BS EN 1990:2002 Eurocode – Basis of structural design. (IVLE) Buick Davison & Graham Owens (Editors), Steel designers’ manual, WileyBlackwell, 2012. Gardner, L. and Nethercot, D. A. (2005). Designers’ guide to Eurocode 3: Design of steel structures. Thomas Telford Limited. TA684 Gar 2005 (RBR). Trahair, N.S., Bradford, M. A., Nethercot, D. A. and Gardner, L. (2008). The behavior and design of steel structures to EC3. Fourth Edition. Taylor & Francis. TA 684 Tra 2008 7
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Final Examination • Items allowed in the exam
mandatory
– – – – – –
Lecture notes EN 1993-1-1 EN 1993-1-5 EN 1993-1-8 Section tables Tutorials and Homeworks
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Overview on Structural Eurocodes 10 Structural Eurocodes EN1990: Basis of structural design EN1991: Actions on structures EN1992: Design of concrete structures EN1993: Design of steel structures EN1994: Design of composite steel and concrete structures EN1995: Design of timber structures EN1996: Design of masonry structures EN1997: Geotechnical design EN1998: Design of structures for earthquake resistance EN1999: Design of aluminium structures
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Standards relating to EC3 and EC4
(4Parts)
(3 Parts)
(21 Parts)
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Overview on Eurocode 3 (EN1993) Part 1 (General) Part 1-1: General rules and rules for buildings Part 1-2: Structural fire design Part 1-3: Supplementary rules for cold formed members and sheeting Part 1-4: Supplementary rules for stainless steel Part 1-5: Plated structural elements Part 1-6: Strength and stability of shell structures Part 1-7: Plated structures subject to out of plane loading Part 1-8: Design of joints Part 1-9: Fatigue Part 1-10: Material toughness and through thickness properties Part 1-11: Design of structures with tension components Part 1-12: Additional rules for the extension of EN1993 up to steel grades S700 11
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Advantages of Structural Steel • High strength: reduced weight • Uniformity: isotropic properties do not change appreciably with time • Elasticity : Hook’s law applies up to fairly high stresses • Ductility : offer additional safety • Toughness: ability to absorb large amount of energy; ease of fabrication and erection • Speed of Construction: no formwork, speed of erection, low self-weight, modifications (strengthening, extensions), good dimensional control.
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Conventions Property
Symbol
Subscript Definition
area
A
k
characteristic
section modulus
W
d
design
radius of gyration
i
E
effect
second moment of area
I
Rd
design resistance
el
elastic
pl
plastic
Loads
Symbol
Permanent action
G
Variable action
Q
Accidental action
A
z y
Member axes y
z
z–z y–y x–x
Minor axis Major axis Longitudinal axis
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Material Properties & Notation (EC3) EN 1993-1-1 Clause 3.2.6
Modulus of elasticity:
E 210 GPa
Poisson’s ratio:
0.3
Coefficient of thermal expansion:
Shear Modulus
G = 81 GPa
12 10 6 / o C b
z r
tw y
y
h
d
x-x axis: along member axis z
tf 14
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Mechanical Properties of Steel Stress f
E 210 GPa
fu
fy
1
• fu = ultimate tensile strength • fy = yield strength • E = Young’s modulus • u = ultimate strain • y = yield strain • Elongation measured in percentage
Est
E 1
Elastic Plastic
y
Strain hardening
sh
Necking and failure
u
Strain
Elongation at failure, f 15
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Nominal values of yield strength fy & ultimate strength fu for non-alloy structural steel EN 10025-2:2004
Nominal Thickness [mm]
S235
S275
S355
S450
fy [MPa]
fu [MPa]
fy [MPa]
fu [MPa]
fy [MPa]
fu [MPa]
fy [MPa]
fu [MPa]
t ≤ 16
235
360
275
410
355
470
450
550
16 < t ≤ 40
225
360
265
410
345
470
430
550
40 < t ≤ 63
215
360
255
410
335
470
410
550
63 < t < 80
215
360
245
410
325
470
390
550
80 < t < 100
215
360
235
410
315
470
380
550
100 < t < 150
195
350
225
400
295
450
380
530
150 < t < 200
185
340
215
380
285
450
-
-
200 < t < 250
175
340
205
380
275
450
-
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An Example (*) S275 UB 457×191×98
19.6 mm
11.4 mm
fy = 275 MPa for web fy = 265 MPa for flange
S275 Thickness range (mm)*
fy (MPa)
16
275
40
265
63
255
80
245
100
235
What is the strength of the entire section?
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Design Philosophies • Conceptual development – Recognize the main structural system – Trace the “load paths” through elements to the foundation Gravity load: self weight + Imposed load
wind
Deflected shape
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Industrial Buildings Portal frames
Truss types
Warren truss
Fink truss
Pratt truss
Vierendeel truss (fixed joint, large opening)
Bowstring truss 19
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Bridges Cable stayed bridge
Sutong Bridge (China) Longest cable-stayed bridge (longest span = 1108m, total length = 8206 m)
Suspension bridge Main span L ~ L/11 Truss bridge
Golden gate bridge,1937 (longest span = 1280 m, total length = 2737 m)
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Multi-Storey Buildings Rigid
Moment frame
Moment connection
Pinned
Braced frame
Shear wall frame
Pin connection 21
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Structural Members • Tension member – subjected to tensile axial loads only • Column (or compression) member – subjected to compressive axial loads only • Beam member – subjected to flexural loads, i.e., shear force and bending moment only. The axial force in a beam member is negligible • Beam-column member – subjected to combined axial force and flexural loads. • Connections • Plate girders 22
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Common Steel Sections Hot-rolled sections
Build up by plates
UB
UC
RHS
CHS
A Connections A
Section A-A 23
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Ultimate Limit state design Design Resistance
m Characteristic resistance ÷ Partial factor for resistance (Decrease characteristic resistance)
Design Effect x G
Characteristic action × Partial factor for action (Increase characteristic action)
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Design Approach of Eurocodes The approach in Eurocode is based on Limit State Design and the following are the three main types of limit states: Ultimate Limit States states associated with collapse or with other similar forms of structural failure yielding buckling overturning Serviceability Limit States states that correspond to conditions beyond which specified service requirements for a structure or structural member are no longer met. excessive deflection excessive vibration
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Combination of actions Fundamental combination of actions can be determined from Eqs. 6.10, 6.10a or 6.10b of EN1990.
j 1
G, j
Gk , j Q ,1Qk ,1 Q ,i 0,i Qk ,i
Permanent actions
(6.10)
i 1
Leading variable action
Accompanying variable actions
ψ : combinations factors Details for γ and ψ in EN 1990: 2002.
Examples Dead Load or Self weight = permanent action. Wind load, imposed load = variable action
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Actions 3 types: permanent (G), variable (Q) and accidental (A). Partial factors for actions γ :
Actions
ULS
Unfavourable conditions: Permanent action (G) / Dead load (DL) Variable action (Q) / Imposed load (IL)
1.35 1.5
Favourable conditions: Permanent action (G) / Dead load (DL) Variable action (Q) / Imposed load (IL)
1.0 0
Favourable: action results in lower load resultant/effect. Unfavourable: action results in higher load resultant/effect. Load resultant/effect: bending moment, shear, tension, compression, overturning, etc.
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Load Combinations for ULS EN 1990 Clause 6.4.3.2
The fundamental combination for ULS is given as follows:
j 1
G, j
Gk , j Q ,1Qk ,1 Q ,i 0,i Qk ,i
(6.10)
i 1
NON‐LEADING variable action
Example for Unfavourable Condition
1.35G j 1
k, j
LEADING variable action
1.5Qk ,1 1.5 0,i Qk ,i
Examples
i 1
Values of 0,i are found in NA to SS EN 1990: 2008+A1: 2010): Action Imposed loads Category A: domestic, residential areas Category B: office areas Category C: congregation areas Category D: shopping areas Category E: storage areas Category H: roofs Wind loads on buildings *
ψ0 0.7 0.7 0.7 0.7 1.0 0.7
For permanent + imposed action,
1.35Gk 1.5Qk For permanent + imposed action + other variable action,
1.35Gk 1.5Qk 1.5 0Qk , i
0.5 28
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Typical ULS combinations: For beam and floor slab design 1.35DL + 1.5IL (unfavourable DL and IL) For frame design 1.35DL + 1.5IL + 0.75WL+EHF (unfavourable DL, IL and WL; IL dominant) 1.35DL + 1.5WL + 1.05IL + EHF (unfavourable DL, IL and WL; WL dominant) EHF = Equivalent horizontal forces (to be covered in Lecture 9: frames)
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Serviceability Limit States (SLS) Deflection: • should not affect the appearance of the structure • should not cause discomfort to the users • should not affect the function of the structure (including functioning of machines or services) • should not cause damage to finishes or non-structural members Vibration and oscillation • should not cause discomfort to people • should not limit the functional effectiveness of the structure Other damages: • should not adversely affect appearance • should not adversely affect durability • should not adversely affect the functioning of the structure 30
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Load Combinations for SLS EN 1990 Clause 6.5.3
Leading variable action
Qk ,1
0 , i Qk , i
i 1
If the leading variable action is the imposed load, Qk, we can simplfy it as follows:
Qk 0.5Wk
0 = 0.5 based on SS NA
If the leading variable action is the wind load, Wk, we can simplify it as follows:
Wk 0.7Qk SS National Annex ignores the permanent action in evaluating serviceability Note: Equivalent Horizontal Force (EHF) needs to be considered for SLS design 31
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Load Combinations for SLS Partial Factor for Serviceability Limit State (SLS) Action
Partial Factor
Permanent Action (G)
G=0.00
Variable Action (Q)
Q=1.00
The combination of variable actions for serviceability limit states is given as follows:
Qk ,1
i 1
Beam Design Frame design
Action
ψ0
Imposed loads Category A: domestic, residential areas Category B: office areas Category C: congregation areas Category D: shopping areas Category E: storage areas Category H: roofs
0.7 0.7 0.7 0.7 1.0 0.7
Wind loads on buildings
0.5
0 , i Qk , i
Typical SLS combinations:
1.0IL (Imposed load is the only variable) 1.0IL + 0.5WL (Imposed load is the leading variable 1.0WL+0.7IL (wind load is leading variable) 32
Deflection Check
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(a) Vertical deflection due to imposed load Cantilevers
Length/180
Internal beams carrying plaster or other brittle finish
Span/360 or 40mm
Other beams (except purlins and sheeting rails)
Span/200 or 40mm
Edge beam
Span/300 to span/500 or 20mm
(b) Horizontal deflection of columns due to imposed load and wind load Tops of columns in single-storey buildings, except portal frames In each storey of a building with more than one storey
Height/300 Height of that storey/300
(c) Crane girders Vertical deflection due to static vertical wheel loads from overhead traveling cranes
Span/600
Horizontal deflection (calculated on the top flange properties alone) due to horizontal crane loads
Span/500 33
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Classification of Actions Actions (loads) shall be classified by their variation in time as follows: - Permanent actions (G), e.g., self-weight of structures, fixed equipment and road surfacing, prestressing force, indirect actions (e.g., settlement of supports). - Variable actions (Q), e.g., imposed loads on building floors, beams and roofs, wind action and snow actions, indirect actions (e.g., temperature effects).
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Permanent Actions, Gk, (EN 1991-1-1) Materials
Also refer to as dead load Density (kN/m3)
Light weight concrete
9.0 to 20.0
Normal weight concrete
24.0 to 25.0
Cement mortar
19.0 to 23.0
Gypsum mortar
12.0 to 18.0
Wood
3.5 to 10.8
Plywood
4.5 to 7.0
Particle boards
7.0 to 12.0
Fibre building board
4.0 to 10.0
Steel
77.0 to 78.5
Glass
22.0 to 25.0
Acrylic sheet
12.0
Hot rolled asphalt
23.0
(refer to BS EN 1991- 1 - 1 : 2002 Annex A for full details) 35
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Imposed Loads (EN 1991-1-1) Uniformly distributed load
Point load
qk (kN/m2)
Qk (kN)
Residential - Floors - Stairs - Balconies
1.5 to 2.0 2.0 to 4.0 2.5 to 4.0
2.0 to 3.0 2.0 to 4.0 2.0 to 3.0
Office
2.0 to 3.0
1.5 to 4.5
Cafe, restaurant
2.0 to 3.0
2.0 to 4.0
Theatres
3.0 to 4.0
2.5 to 7.0 (4.0)
Shopping mall
4.0 to 5.0
3.5 to 7.0
Usage
Recommended values are underlined!
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Some values of imposed loads on floors, balconies and stairs in buildings qk (kN/m2)
Qk (kN)
Bedrooms and dormitories except those in hotels and motels
1.5
2.0
Bedrooms in hotels and motels; hospital wards; toilet areas
2.0
2.0
Office area (At or below ground floor level)
3.0
2.7
Office area (Above ground floor level)
2.5
2.7
Public, institutional and communal dining rooms and lounges, cafes and restaurants
2.0
3.0
Reading rooms with no book storage
2.5
4.0
Classrooms
3.0
3.0
Assembly areas with fixed seating
4.0
3.6
Places of worship
3.0
2.7
Corridors, hallways, aisles in institutional type buildings (not subjected to crowding)
3.0
4.5
Stairs, landings in institutional type buildings not subjected to crowding
3.0
4.0
Corridors, hallways, aisles in all buildings (subjected to crowding)
4.0
4.5
Stairs, landings in all buildings (subjected to crowding)
4.0
4.0
Walkways – Light duty
3.0
2.0
Walkways – General duty
5.0
3.6
Walkways – Heavy duty
7.5
4.5
Museum floors and art galleries for exhibition purposes
4.0
4.5
Dance halls and studios, gymnasia, stages
5.0
3.6
Assembly areas without fixed seating, concert halls, bars and places of worship
5.0
3.6
Balconies in hotels and motels
7.5
4.5
Areas in general retail shop, department stores
4.0
3.6
Specific Use
(refer to NA to SS for full details)
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Some values of imposed loads due to storage qk (kN/m2)
Qk (kN)
General areas for static equipment not specified elsewhere (institutional and public buildings)
2.0
1.8
Reading rooms with book storage, e.g. libraries
4.0
4.5
General storage other than those specified
2.4 per metre of storage height
7.0
File rooms, filing and storage space (offices)
5.0
4.5
Stack rooms (books)
2.4 per metre of storage height but with a minimum of 6.5
7.0
Paper storage for printing plants and stationery stores
4.0 per metre of storage height
9.0
Dense mobile stacking (books) on mobile trolleys, in public and institutional buildings
4.8 per metre of storage height but with a minimum of 9.6
7.0
Dense mobile stacking (books) on mobile trucks, in warehouse
4.8 per metre of storage height but with a minimum of 15.0
7.0
Cold storage
5.0 per metre of storage height but with a minimum of 15.0
9.0
Specific Use
(refer to NA to SS for full details) 38
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Example 1 A beam of span 9 m is simply supported at its ends. It is loaded by two concentrated loads at its third-points. Calculate the moment and shear forces required for beam design. The dead and imposed loads are given as follows: DL
Distributed load Concentrated load
3 kN/m 40 kN
IL
Concentrated load
60 kN
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Design loads 54 kN + 90 kN
54 kN + 90 kN 4.05 kN/m
162 kN
3m
3m
3m
Design loads: DL Distributed load Concentrated load
3 × 1.35 = 4.05 kN/m 40 × 1.35 = 54 kN
IL
60 × 1.5 = 90 kN
Concentrated load
162 kN
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Load resultants/effects 54 kN + 90 kN
54 kN + 90 kN
4.05 kN/m
162 kN
3m
3m
3m
162 kN
Maximum bending moment occurs at mid-span: MEd = 162×4.5 – 4.05×4.5×4.5/2 – (54+90)×1.5 = 472 kNm. Maximum shear force occurs at the supports: VEd = 162 kN.
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Example 2: Design of primary beam with one-way spanning slabs (office building) Determine the design loads on Beam 1 supporting one-way spanning slabs. The uniformly distributed dead and imposed load are 5kN/m2 and 3kN/m2 respectively. 7m
Design permanent loads 1.35Gk = 1.35*5*4 = 27kN/m Beam 1
Design imposed loads 1.5Qk = 1.5*3*4 = 18kN/m
4m
4m
Design loads 1.35Gk + 1.5Qk = 45kN/m 45kN/m MEd = (45x72 )/8 kNm Beam 1
158kN
7m
158kN
VEd = 158kN
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One-Way Spanning versus Two-Way Spanning Slab L D
C w
kN/m2
wL/2 kN/m A
0 C
C
D Beam CD
Beam AC & Beam BD B A One-way spanning slab L C
H
D w kN/m2
wL/2 kN/m A
C Beam AC
A B Two-way spanning slab
wH/2 C
D Beam CD
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Example 3
One-way spanning
One-way spanning F
One-way spanning B
A 4m
Balcony Extension
5.0 m
D
One-way spanning E
2.0 m
The architect decided to extend beams AD, BE and CF to support a balcony of 2 m width under the same distributed loading (a dead load of 4 kN/m2 and an imposed of 5 kN/m2) and an imposed load of 160 kN at point H. The architect requires no columns to be located below G, H and I. Evaluate the design load on beam BEH. I H G
C 4m
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Example 3 Design load for BE: Permanent: 1.35 × 4 × 4= 21.6 kN/m; Imposed: 1.5 × 5 × 4= 30 kN/m Point load? ? kN
21.6 + 30 = 51.6 kN/m
? kN
E E ? kN
H 5.0 m
B
2.0 m
H
B 4m
4m 45
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Example 3
4m H
• Due to one-way spanning, there is no distributed load on HE • Point load at H = the load intensity × area of upper rectangle • Point load at E = the load intensity × area of lower rectangle
1m 1m E
Design load for EH: Permanent at H or E: 1.35 × 4 × 4 × 1 = 21.6 kN; Imposed at H: 1.5 × 5 × 4 × 1 + 1.5 × 160 = 270 kN; Imposed at E: 1.5 × 5 × 4 × 1 = 30 kN
B 12.4 kN
E 588.8 kN (max)
2.0 m
E 291.6 kN
5.0 m
51.6 kN 21.6 + 30 = 51.6 kN/m
H
H B 4m
4m
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Example 3 Minimize the contribution of loads on span BE, which are counteracting the overturning moment caused by the force at point H: (γf = 1.0 for DL on span BE)
76.6 kN (Uplift)
291.6 kN
E 499.8 kN
Favorable loading condition
f
Permanent action Variable action
1.0 0.0
H
H
2.0 m
B
51.6 kN
E
5.0 m
16 + 0 = 16 kN/m
B 4m
4m
Proper design is required to resist the uplifting force at B, i.e. to anchor the beam at B. 47
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Wind Loads (EN 1991-1-4) Wind loads on external surfaces of the building:
We q p ze ceq
q p ze peak velocity pressure
ze ceq
reference height for the external pressure pressure coefficient for the external pressure
qp v
2 m
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Load combinations – Example 4 A gantry structure experiences the following loads. Evaluate the load combinations that need to be considered in the ultimate limit state design of the legs. G = 3, , Q = 3.5
Permanent action G Self-weight of beam Self-weight of each column
= 3 kN = 2 kN
Imposed action on beam Q
= 3.5 kN
Wind load W
= 5 kN
W =5
7m
2
2
4m
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Maximum compression at support A G, Q 1.35×3
1.5 x 3.5
Unfavorable – increases RA. Favorable – reduces RA. G and Q are unfavorable while W = 0 is favorable.
W=0
7m
1.35×2
Use equilibrium of moments about right support to calculate RA: RA×4 + 0×5×7 = 1.35×2×4 + 1.35×3×2 + 1.5×3.5×2 RA = 7.35 kN.
4m RA
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Maximum tension at support A • •
Unfavorable – increases RA. Favorable – reduces RA.
G = 1.0×3 Q =0 x 3.5
W= 1.5x5
7m
•
W is unfavorable while G and Q are favorable.
• •
Use equilibrium of moments about right support to calculate RA:
1.0×2
4m
• • •
RA×4 + 1.0×2×4 + 1.0×3×2 + 0×3.5×2 = 1.5×5×7 RA = 9.63 kN.
RA must be designed for both compression and tension.
RA
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Maximum compression at support B 1.35×3 1.5 x 3.5
• •
Unfavorable – increases RB. Favorable – reduces RB.
W= 1.5x0.5x5
7m
•
G, Q and W are unfavorable.
• •
Use equilibrium of moments about left support to calculate RB:
1.35×2
4m
• • •
Imposed load as leading variable action: RB×4 = 1.35×2×4 + 1.35×3×2 + 1.5×3.5×2 + (1.5×0.5)×5×7
•
RB = 13.9 kN.
RB
Reduction factor for wind load
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Maximum compression at support B
G = 1.35×3 Q =1.5x 0.7x 3.5
W= 1.5x5 Unfavorable – increases RB. Favorable – reduces RB. 7m
G, Q and W are unfavorable.
1.35×2
Use equilibrium of moments about left support to calculate RB: 4m
Wind load as leading variable action: RB×4 = 1.35×2×4 + 1.35×3×2 + (1.5×0.7)×3.5×2 + 1.5×5×7 RB = 19.7 kN.
Wind load as leading variable action is the critical case for maximum RB in compression.
RB
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Maximum tension at support B
G = 1.0×3 Q = 0 x 3.5
W= 0x5
• •
Unfavorable – increases RB. Favorable – reduces RB.
•
G, Q and W are favorable.
• •
Use equilibrium of moments about left support to calculate RB:
7m
1.0×2
4m
•
RB×4 + 1.0×2×4 + 1.0×3×2 + 0×3.5×2 + 0×5×7
•
RB = -3.50 kN.
RB only needs to be designed for compression.
RB
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Summary • • • •
Reaction at support A: Support A must be designed for both compression and tension. Maximum compression = 7.35 kN. Maximum tension = 9.63 kN.
• • •
Reaction at support B: Support B only needs to be designed for compression. Maximum compression = 19.7 kN.
Summary: Since wind loads can act in reverse direction, the design forces for the supports are: Compression = 19.7 kN Tension: 9.63 kN
CE3166: R Liew
Additional Problem The roof structure is subject to the following characteristic loads: Dead Load, Live Load (or imposed load), Wind Load, Rain Load. Determine the design loads (factored loads). They are three variable loads. Need to find suitable load combination depending whether they are favaourable or unfavourable. Dead load Live load Rain load Wind load downward)
Wind load ( upward)
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