5000l 3layers Blow Moulding Machine

Weifang Xinhengda Machine Co., Ltd. Shibu Industrial Park Changyi City Shandong Province China www.sehenda.com Tel:+86 135 8362 9013

E-mail:[email protected] Fax:+86 536 7701 777

5000L 3layers blow moulding machine 1.Product Name SKJ 5000L 1-3 layers Full automatic Plastic blow molding machine -The screw adopts IKV design, with high potency melt to make sure the material well mixed. -Adopt frequency control of motor system to reduce the power consumption. -Adopt Parison thickness controller Moog 100 points, to make thickness even and adjust the tank weight in big span. -Fully automatic, easy to operate, two women can operate machine, whole production line need 3 or 4 person only. -High output versus Roto molding machine -Save raw material 25% - 35% versus Roto tanks. -Perfect impact resistance versus Roto tanks. -Multi layers co-extrusion. -The mechanical arm can take out the product automatically.

2.Price

Price list 名称（Name） Blow moulding machine

型号（Model） SKJ5000L three layers Mold price 1000L Steel mold （Vertical Tank） 1000L Steel mold （Horizontal tank） 1500L Steel mold （Vertical Tank） 1500L Steel mold （Horizontal tank） 2000L Steel mold （Vertical Tank） 2000L Steel mold （Horizontal tank） 2500 Steel mold （Vertical Tank） 2500 Steel mold （Horizontal tank） 3000L Steel mold （Vertical Tank） 3000L Steel mold （Horizontal tank） 4000L Steel mold （Vertical Tank） 4000L Steel mold （Horizontal tank） 5000L Steel mold （Vertical Tank） Auxiliary machine price Air compressor and air tank 37KW and 5m³ Cooling machine 60HP Crusher 37KW

价格（Price）USD 600000 10,800 12,000 12,500 14,500 14,000 16,500 17,000 19,800 20,000 23,000 25,750 30,000 30,000 5000 17000 7000

CIF to SALALAH PORT/OMAN shipping fee 10000$. 3.Certificate CE and ISO9001:2008 4.Payment Term 30% advance payment by T/T, the balance will be paid by T/T or L/C at sight after check the prdered machine before shipping. 5.Delivery time 5 month after receive deposit 6.Packaging Four 40’OH open top containers. 7.Installation and warranty We take responsible for debugging of machine and all molds before shipment. Engineer Installing machine and training workers at customer’s site . 8.Guarantee

1 year warranty after installation for machine and molds. 9.Specification 使用条件 Working Condition 车间室内使用，通风良好 Indoor, ventilated 行车高度 Bridge crane height ≥9m 工作环境

车间地基混凝土 10cm 以上 Plant foundation Concrete ≥10cm

Working Envionment

远离磁场 Be avoid of magic field 空气湿度 Humidity degree ≤90% 室内温度 Indoor temperature 0-45℃

电力 Power

三相四线 3-phase 4 wires 50Hz，380V-415V

Source 水温 Water temperature ≤20℃ 冷却水 Cooling

水压 Water pressure ≥0.3Mpa

Water 水用量 Water consumption 50T/H 气源压力 Air source pressure 0.8Mpa

气源 Air Source

成型气压 Air pressure for product forming 0.2-0.4 mpa

原料 Raw

高密度聚乙烯 HDPE/HMW-HDPE

Material II. 设备概况 Overview 序号 No.

项目 Item

1

挤出机 Extruder

3 套单螺杆 120mm 挤出机 3 sets single screw 120mm extruder

2

机头 Machine die head

220 升三层储料缸式机头 220L Three layers accumulator type die head

3

合模机 Clamping Unit

三片式双拉杆合模机 3 pieces type clamping unit with 2 pull bars

4

机架 Machine Frame

5

上料装置 Material loader

升降机架 machine frame with elevator 三台弹簧式上料机 Three Spring feeding machine

6

气座 Blow Unit

多功能气座 multifunction blow seat

7

机械手 Robert

可调节机械手 adjustable robot 台达伺服控制主液压站+壁厚控制小液压站

8

9

10

液压系统 Hydraulic System

Delta servo main hydraulic unit and Wall thickness control small hydraulic unit

气动控制系统 Pneumatic

新恒达气动系统 新恒达 pneumatic control

System

system

电气系统 Electric System

西门子 PLC 电气系统 Siemens PLC electric system

11

机器功率 Power

总功率 569.25 kw, 平均能耗 380kw Total load569.25 kw with380 average consumption

12

整机尺寸 Machine Dimension

14*5*8

(L x W x H) 13

整机重量 Machine Weight

＞80TON

14

制品范围 Product Pange

1000-5000L Tank

15

塑化能力 Melting Capacity

700 KGS / Hour

16

制品层数 Layers

1 to 3

III. 详细说明 Technical Details

挤出机 Extruder 螺杆直径 Screw Diameter

120/120/120

螺杆机筒

螺杆长径比 Screw L/D

30:1

Screw and Barrel

螺杆材质 Screw Material

38CrMoAl

机筒材质 Barrel Material

38CrMoAl

电机品牌型号 Motor Brand

西门子电机 Siemens motor 不是贝得

电机功率 Power

90KW/90KW/90KW

变频器 Inverter

ABB AC580

品牌 Brand

国茂 GUOMAO 选用大一型号

驱动及控制 Driving Motors and Inverter

齿轮箱 Gear 硬齿面硬度 Hard Surface and Box

315

Hardness 水冷 Water Cooling Unit

独立片式水冷 Seperated heat exchanger 铸铝加热圈 Cast aluminum heating ring 成本

加热片 Heaters

加热区 Heating Zone

为陶瓷的两倍 120 机筒 7 区 x 3

120MM Barrel 7 zone x 3

温度控制

加热功率 Heating Power

75KW

Temperature Control

水路设计 Cooling Hoses

配套分水器，熟路整洁 With manifold，tidy

Design

and won't block the way. 机筒加热区带风罩风冷，机筒进料部分水套

冷却系统 Cooling System

水冷 Barrel heating zone with cover and cooling fan, feeding zone with water cooling unit

机头部分 Machine die head 储料缸类型 Style 储料缸 Accumulator

220L/165KG

材质 Material

38CrMoAl & 45# steel

溢料孔 overflow hole

侧置式溢料孔 side mounted overflow hole 二合一整体油缸。2-in-1 cylinder for material pushing and thickness control

注料及调厚

Material Pushing and Thickness Control Cylinder

Three layers accumulator

储料缸容量 Volume

类型 Model

油缸

三层储料缸

工作压力 Working Pressure 工作温度 Working

≤16 mpa ≤70°C

Temperature 水冷平板，降低注料油缸温度 water-cooled 油温控制 oil temperature control unit

plate，reduction of temperature，keeping cylinder working with good temperature

口模及芯模

材质 Material

45# steel

Die Pin and Core Pin

尺寸 Size

Matching products

温度控制

加热片类型 Heaters Style

高效陶瓷加热圈 High efficient ceramic heating ring

Temperature Control

功率 Power

120KW

合模机 Clamping Unit 类型 Unit

三片式双拉杆合模机 3 pieces type clamping

Style

unit with 2 pull bars

合模板 Clamping Board

背板样式 Board Type

多排螺孔背板，方便夹具固定 Multi-row screw template, easy to clamp fixing

背板尺寸 Platen Size

H2250 x W2500

，

。

组 Wall thickness control unit

皖南电机 WANNAN motor 5.5KW 售价高 电机 Motor

泵阀 Pump & Valve 储能器 Pressure Storage

于贝德 台湾品牌 Taiwan brand 国产知名品牌 China famous brand

Device 气动系统 Pneumatic system 气动及吹排气控制阀组置于一个独立箱体 气动系统 Pneumatic System

独立气站 Separate Pneumatic 内，方便 检修操作。 pneumatic valves are in Station

气动阀 Pneumatic Valve

the same station, convenient for maintainance and operation. Smc 和国产名牌 SMC and Chinese top brand

电气控制系统 Electric Control System

电气控制 Electric Control

PLC

西门子 Siemens

触摸屏 Touch screen

Proface Japan

多语种界面 Multi Language

可使用客户母语操作。Chinese + English +

Operating Screen

Customer's local language

接触器和断路器 Contactor

西门子 Siemens

and Breaker 其他低压电器 Other Low

正泰 Chint

Voltage Electronic Parts 温度控制程 序 Temperature

错峰递进加热方式 Peak Shifting and Progressive Heating Method

智能加热，减少能耗，PLC 自动控制 机头 先行加温，螺杆后加温 Intelligent heating to reduce energy consumption

Control Program

施耐德，根据实际情况选用，如果客户所在 地区气温较高将选用交流接触器。高温环境 固态继电器控制方式 Heating control by SSR

下 SSR 易损。Schneider According to the actual situation. If the customer is in a higher temperature range, we will use an AC contactor.Because SSR in high temperature environment is easy to damage.

壁厚控制 Wall thickness control

轴向壁厚控制器 Axis

穆格 MOOG 200 point

direction thickness controllor

配置 Machine part

LOW-VOLTAGE APPARATUS SIEMENS PNEMATIC TIANGONG &AIRTAC HYDRAULIC COMPONENT YUKEN SEAL DICHTOMATIK GERMANY AND TAIWAN DZ SCREW MOTOR SIEMENS PROXIMITY SWITCH OMRON PLC SIEMENS OR GEFRAN TEMPERATURE CONTROL SIEMENS OR GEFRAN TOUCH SCREEN PROFACE JAPAN OR GEFRAN LINEAR GUIDEWAY HIWIN TAIWAN WALL THINKNESS CONTRAL MOOG OR GEFRAN SYSTEM FREQUENCY CONVERTERS ABB（AC580） REDUCTION BOX HAOKE Electronic scale GEFRAN ITILY SERVO SYSTEM (STANDARD CONFIGURATION) SERVO OLI MOTOR DELTA TAIWAN OR PHASE ITALY SERVO CONTRAL DELTA TAIWAN OR PHASE ITALY SERVO OIL PUMP SUMITOMO JAPAN Quality assurance: The products and services are made available with an assurance of top quality and performance. We are guided by a stringent quality control policy adopted by our management. According to the aforesaid policy all our products are tested on different parameters to ensure their flawless quality.

Trainning Buyer could dispatch their operators to the seller's factory for training, including machine operation, maintenance & simple repairs; Or against the requests of the buyer, the seller's technician could train the buyer's operators in the buyer's factory in the periods of installing & adjusting; The training is free of charge; Installation & adjustment: The seller could dispatch an engineer against the requests of the buyer to install and adjust the machines for one week in the buyer's factory. The buyer should make a reservation in advance before delivery of the machines; The buyer should pay for the engineer's visa application cost, round air tickets, food & board before his departure; Guarantee: The guarantee time is one year after the machines normally works in the buyer's factory, if only the problem is cause due to quality control or any reason by the seller. We will supply replaced parts free of charge and our engineers will guide you how to solve the problems.

潍坊市新恒达机械有限公司 WEIFANG XINHENGDA MACHINE CO.,LTD