6687-b

Installation Manual Installation Manual

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Hydril I-P Series Pulsation Dampeners

Hydril I-P Series Pulsation Dampeners

Manual 6687B

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Installation Manual

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Hydril I-P Series Pulsation Dampeners

PREFACE Hydril makes no warranties of any kind, expressed or implied, including any warranty of mechanical fitness for any particular purpose that the work performed pursuant to this manual will be free from defects in workmanship or material. Hydril retains for itself all propriety rights in and to all designs, engineering details, data, and procedures set forth herein. This manuals is intended for the sole use of Hydril customers, and they shall strictly control copying of same, as this manual and all copies thereof may be recalled by Hydril at any time. This manual makes recommendations only. The

customer is at all times responsible for actual disassembly, inspection, reassembly, and testing of the pulsation dampener vessel. The customer also is solely responsible for providing competent and qualified persons; equipment and facilities to perform such operations; and for workmanship and safety. If at any time the customer is unable to understand recommendations made in this manual or is unable to follow those recommendations, they should consult the nearest Hydril location. Refer to Hydril website www.hydril.com for complete list of locations, including addresses, telephone numbers, and FAX numbers.

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Hydril I-P Series Pulsation Dampeners

CONTENTS

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0

INSTALLATION

1.1 1.2

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Precharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.0

MAINTENANCE

2.1 2.2 2.3 2.4

Precharge . . . . . . Troubleshooting . . . Diaphragm Removal . Diaphragm Installation

3.0

INSTALLATION DATA AND MATERIALS CONSTRUCTION

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

275 PSI Pressure Rating . . 1440 PSI Pressure Rating . 2250 PSI Pressure Rating . 3600 PSI Pressure Rating . 6000 PSI Pressure Rating . 10,000 PSI Pressure Rating I-P Series Bottom Plates . . I-P Series Diaphragms . . . Notes . . . . . . . . . . . .

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11 12 13 14 15 16 17 19 19

Please contact Hydril Pressure Control Equipment for any assistance or questions concerning the information in this manual. All information contained in this manual is the exclusive property of Hydril Company.

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HYDRIL COMPANY / P.O. BOX 60458 / HOUSTON, TEXAS 77205 TELEPHONE: (281) 449-2000; 1-800-231-0023 (Toll Free in U.S.A. and Canada) / FAX: (281) 985-2828 / Website: www.hydril.com

©2001 Hydril Company, All Rights Reserved.

Printed In The U.S.A.

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Hydril I-P Series Pulsation Dampeners

1.0 INSTALLATION 1.1 Mounting CAUTION: Do not attempt to precharge any I-P dampener prior to mounting the unit into the piping system. All I-P pulsation dampeners mount on standard ANSI and API flanges and can be supplied to mate with ring joint or raised-face connections. NPT connections are also available. Refer to Figure 1-2 for recommended installation piping for discharge dampeners and Figure 1-3 for installing a dampener used as a suction stabilizer. Refer to Section 3 for applicable flange size and pressure class.

1.2 Precharging Instructions The correct precharge is vital for maximizing efficiency of the pulsation dampener. Generally, precharge pressure is based on the average operating pressure of the system (see General Precharging Instructions below), but precharge can be affected by other system parameters. For these applications, consult qualified Hydril personnel for correct precharging instructions. 1.2.1 Discharge Dampeners For normal operating conditions, set the precharge pressure at 50 to 60 percent of the average operating system pressure or 3000 PSIG, which ever is lower. The precharge pressure can be as low as 30 percent or as high as 75 percent of system operating pressure;

however, these precharge settings may shorten diaphragm life. 1.2.2 Suction Dampeners Generally, unless the suction system is being pressurized by a booster pump, no additional precharging of a suction dampener is required. When using a booster pump, set the precharge to approximately, but no more than, 40-50 percent of the available suction pressure. 1.2.3 Precharge Procedure Precharging a Hydril I-P pulsation dampener requires standard hand tools, regulator, a charging hose assembly (available from Hydril - see Figure 1-1), and a torque tool capable of applying 120-150 lb-in torque. 1. Unscrew the lifting eye counterclockwise to expose the charging valve. 2. Connect the nitrogen source to the charging valve. 3. Open the charging valve by turning the top hex nut 3 to 4 full turns counterclockwise (see Figure 1-4 on page 5). 4. Install nitrogen precharge. 5. After precharge is installed, close the charging valve and tighten it using 120-150 lb-in torque. 6. Remove nitrogen source and install lift eye. NOTE: (1) All I-P units are shipped with no precharge. (2) The precharge is based on absolute pressure values. (3) Always use a regulator when precharging.

Charging Hose Assy. PN: 1920080-01 (0-600 PSIG) 1920080-02 (0-1000 PSIG) 1920080-03 (0-2000 PSIG)

Regulator (Not Part of Charging Hose Assy.)

Hose Coupling PN 1920082 Charging Valve (See Pg. 10)

Nitrogen

Dampener

Figure 1-1. Precharging IP Series Dampener

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Hydril I-P Series Pulsation Dampeners

Discharge Dampener Vertical Pump Discharge

Discharge Dampener Horizontal Pump Discharge

Mounting Flange

Mounting Flange

Discharge Line

Discharge Line

Pump Discharge Flange

Pump Discharge Flange

Figure 1-2. Recommended Installation Piping, I-P Series Discharge Dampeners

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Hydril I-P Series Pulsation Dampeners

Suction Stabilizer Horizontal Pump Suction

Mounting Flange

Suction Line

Pump Suction Flange

Figure 1-3. Recommended Installation Piping, I-P Series Suction Stabilizer

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Hydril I-P Series Pulsation Dampeners

CHARGING VALVE OPERATION Top Hex Nut

Clockwise To Close

Counterclockwise To Open

Counterclockwise To Remove

Lift Eye

Charging Valve

Body

Diaphragm

Jam Nut Stud Nut

Bottom Plate

Figure 1-4. Pulsation Dampener Precharging

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Hydril I-P Series Pulsation Dampeners

2.0 MAINTENANCE 2.1 Precharge The I-P series pulsation dampener is virtually maintenance free when it has been installed properly and precharged. However, the vessel should be checked periodically for proper precharge and leaks. Unless conditions indicate otherwise, checking the unit every six months should be sufficient. Remember: The precharge is based on the average pressure in the system. If this pressure changes, adjust the precharge.

medium-size screw driver or pry bar. 5. Take care not to damage the sealing surfaces in the throat of the dampener body. 6. Remove the diaphragm in one of the following two ways: a. Cut around the metal insert and remove the top portion of the diaphragm. Remove the remaining portion by folding it and pulling it out. b. Screw an eyebolt (refer to Table 2-1 for eyebolt size) into the diaphragm insert. Invert the diaphragm with a crowbar or similar tool.

2.2 Troubleshooting

Table 2-1 Eyebolt Data

Refer to Figure 2-1 for I-P series fault analysis tree.

2.3 Diaphragm Removal 1. Remove all pressure from the pulsation dampener. System pressure and precharge pressure must be zero PSIG before removing the pulsation dampener from the line. To remove precharge pressure, open the charging valve and bleed it off.

WARNING: STAND CLEAR OF ESCAPING PRESSURE TO AVOID INJURY. 2. Remove the pulsation dampener from the line. 3. Remove the jam nuts from the studs or the cap screws if applicable. 4. Remove the bottom plate by prying it loose with a

Diaphragm

Thread Size

1. 1/2 Gallon

NA

2. 1 Gallon

5/16"-18 UNC-2B

3. 2 1/2 Gallon

3/8"-16 UNC-2B

4. 5 Gallon

3/8"-16 UNC-2B

5. 10-Gallon

7/8"-9UNC-2B

6. 20-Gallon

1"-8UNC-2B

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Hydril I-P Series Pulsation Dampeners

Charging Valve

Diaphragm

Dampener Assy.

System Fluid Is At Charging Valve.

and/or

Dampener Fails To Hold Nitrogen Precharge.

Replace Diaphragm.

Figure 2-1. I-P Series Fault Analysis Tree

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Hydril I-P Series Pulsation Dampeners

2.4 Diaphragm Installation

Thread: 0.3125"-32UNEF

1. Clean all interior surfaces of the vessel paying particular attention to all sealing surfaces. Remove all scale and/or rust around the mouth with fine sandpaper if necessary. 2. Clean and inspect the bottom plate for damage and corrosion. Replace or repair if the sealing capability of the bottom plate is in doubt. Remove all scale and/or rust with fine sandpaper if necessary. 3. Lubricate the bottom plate and all interior surfaces of the vessel with a castor oil or equivalent. 4. Take the new diaphragm in the at rest position and roll one side toward the other forming a crude football shape. A thin belt or strap may be helpful in holding this shape. 5. Apply lubricant (castor oil or equivalent) to the diaphragm and insert it longways into the body of the vessel as far as possible (the diaphragm should go over half way into the body). Fold the remainder of the diaphragm into the vessel and allow it to open inside the body. Position the diaphragm within the neck of the vessel. 6. If the vessel is equipped with a teflon back-up ring,

Top Hex Nut

Lower Hex Nut

O-Ring

Figure 2-3. Charging Valve Assembly

Counterclockwise To Remove

7. Charging Valve Lift Eye

8. 9.

Body

10. Diaphragm

Metal Insert

11.

Bottom Plate Jam Nut

12.

Stud Nut

Back-Up Ring

Figure 2-2. Pulsation Dampener Assembly

Stem Thread: 0.500"-20UNF-3A

13.

install it over the bottom plate. Insert the bottom plate into the diaphragm neck taking particular precaution not to push the diaphragm back into the body. Thread the jam nuts over each stud and tighten the nuts until bottom plate is snug against the body. Clean and inspect the mounting flange. Repair if necessary. Install a new gasket and mount the dampener. Secure flange studs and nuts. Remove, clean, and inspect the charging valve and the O-ring seal. Replace valve if damaged or worn sufficiently to cause doubt in its ability to seal either at the O-ring or stem. Clean and inspect the charging valve adapter on the body. Remove all scale or rust with fine sandpaper if necessary. Install the charging valve using commercially available thread lubricant. CAUTION: DO NOT USE TEFLON TAPE! Tighten the lower hex nut on the charging valve using 50 to 60 lb-ft torque. Precharge the dampener with nitrogen only. Proper precharging is vital for maximizing the efficiency and life of the diaphragm. Refer to Section 1 for precharging instructions.

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Hydril I-P Series Pulsation Dampeners

3.0 INSTALLATION DATA AND MATERIALS OF CONSTRUCTION 3.1 275 PSI Pressure Rating 5

5

4

4 1

1

3

3

C

C B

B

9

6

2

A

7

A

CAP SCREW (CS)

JAM NUT (JN)

1 2 3 4 5 6 7 8 9

6 8

8

Item

2

9

7

Part Name Body Bottom Plate Diaphragm Charging Valve Lifting Eye Insert** Stud Nut Jam Nut/Cap Screw

Qty

Materials Of Construction

1 1 1 1 1 1 *** *** ***

SA 105; *SA 350 LF2 SA 350 LF2 See "I-P Series Diaphragms" (Section 3.8) Stainless Steel Carbon Steel 316 Stainless Steel ASTM A193, Grade B7 ASTM A194, Grade 2H ASTM A194, Grade 2H

* Refers to 20 gallon model. ** Integral with diaphragm. *** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

.

Capacity (Gal)

Model No.

1/2 1 2 1/2 5 10 *20

See Note IP-1-275 IP-2 1/2-275 IP-5-275 See Note SS-20-275

A

Dimensions (In) B

C

Weight (Lb)

10 1/2 12 3/4 16 1/4

10 11 1/2 14 1/2

16 1/4 17 1/2 20 5/8

70 85 130

24

20 3/4

27

450

NOTE: For 10-gallon units, use IP-10-1440 with ANSI 150 connections. For 1/2-gallon units, use IP-1/2-3600 with ANSI 150 connections.

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Hydril I-P Series Pulsation Dampeners

3.2 1440 PSI Pressure Rating

5

5 4

4

1

1 3

3

C

C

B

B

6

10 9

Item

2

10

8 7

6 9

7

2

8

A

A

JAM NUT (JN)

CAP SCREW (CS)

Part Name

Qty

Materials Of Construction

1 2 3 4 5 6 7 8 9

Body Bottom Plate Diaphragm Charging Valve Lifting Eye Insert *** Back-Up Ring Stud Nut

1 1 1 1 1 1 **** **** ****

*SA 105; **SA 350 LF2 SA 350 LF2 See "I-P Series Diaphragms" (Section 3.8) Stainless Steel Carbon Steel 316 Stainless Steel Teflon ASTM A193, Grade B7 ASTM A194, Grade 2H

10

Jam Nut/Cap Screw

****

ASTM A194, Grade 2H

* Refers to 1-gallon model. ** Refers to 2 1/2 and 5-gallon models. ***Integral with diaphragm. **** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity (Gal)

Model No.

1/2 *1 **2 1/2 **5 10

See Note IP-1-1440 IP-2 1/2-1440 IP-5-1440 IP-10-1440

A

Dimensions (In) B

C

Weight (Lb)

10 1/2 14 1/4 17 1/2 20 1/4

10 1/4 13 16 1/4 20 1/8

16 1/2 18 1/2 22 1/2 25

75 220 310 410

NOTE: For 1/2-Gallon unit, see IP-1/2-3600 with ANSI 600 connections.

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Hydril I-P Series Pulsation Dampeners

3.3 2250 PSI Pressure Rating 6

4

5

1

3

C

B

10 7

2

9

8 A

STUD & NUT (S/N)

Item 1 2 3 4 5 6 7 8 9 10

Part Name Body Bottom Plate Diaphragm Charging Valve O-Ring Lift Eye Stud Nut Stud Nut

Qty 1 1 1 1 1 1 * * * *

Materials Of Construction SA 350 LF2 SA 350 LF2 See "I-P Series Diaphragms" (Section 3.8) Stainless Steel Buna-N Carbon Steel ASTM A193, Grade B7 ASTM A193, Grade B7 ASTM A194, Grade 2H ASTM A194, Grade 2H

* Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity (Gal) 20

Model No. IP-20-2250

A

Dimensions (In) B

C

Weight (Lb)

25 1/2

23 15/16

30 3/16

877

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Hydril I-P Series Pulsation Dampeners

3.4 3600 PSI Pressure Rating

5

5

4

4

1

1 3

3

C C B B

6 6 10

2

7

8

10

A

A

CAP SCREW (CS)

JAM NUT (JN)

1 2 3 4 5 6 7 8 9 10

Part Name Body Bottom Plate Diaphragm Charging Valve Lifting Eye Insert* Back-Up Ring Stud Nut Jam Nut/Cap Screw

9

7

9

Item

8

2

Qty

Materials Of Construction

1 1 1 1 1 1 1 ** ** **

SA 350 LF2 SA 350 LF2 See "I-P Series Diaphragms" (Section 3.8) Stainless Steel Carbon Steel 316 Stainless Steel Teflon ASTM A193, Grade B7 ASTM A194, Grade 2H ASTM A194, Grade 2H

* Integral with diaphragm. ** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity (Gal)

Model No.

1/2 1 2 1/2 5 10

IP-1/2-3600 IP-1-3600 IP-2 1/2-3600 IP-5-3600 IP-10-3600

A

Dimensions (In) B

C

Weight (Lb)

8 1/4 11 1/4 14 1/4 17 1/2 21 3/8

9 11 13 1/4 16 1/2 21 1/4

14 17 19 1/2 22 5/8 27 1/2

60 165 220 305 708

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Hydril I-P Series Pulsation Dampeners

3.5 6000 PSI Pressure Rating

5

5

4

4

1

1 3

3

C

C B

B

6

6 10

10 8

2

7

8

2

9

7

9 A

A

CAP SCREW (CS)

JAM NUT (JN)

Item 1 2 3 4 5 6 7 8 9 10

Part Name Body Bottom Plate Diaphragm Charging Valve Lifting Eye Insert* Back-Up Ring Stud Nut Jam Nut/Cap Screw

Qty

Materials Of Construction

1 1 1 1 1 1 1 ** ** **

SA 350 LF2 SA 350 LF2 See "I-P Series Diaphragms" (Section 3.8) Stainless Steel Carbon Steel 316 Stainless Steel Teflon ASTM A193, Grade B7 ASTM A194, Grade 2H ASTM A194, Grade 2H

* Integral with diaphragm. ** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity (Gal)

Model No.

1 2 1/2 5

IP-1-6000 IP-2 1/2-6000 IP-5-6000

A

Dimensions (In) B

C

Weight (Lb)

12 5/8 15 5/8 20

12 3/4 15 1/4 17 1/2

19 21 1/2 23 3/4

200 330 600

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Hydril I-P Series Pulsation Dampeners

3.6 10,000 PSI Pressure Rating

5

4 1

3 C B

6 10

2 7 8

9

A

CAP SCREW (CS)

Item

Part Name

1 2 3 4 5 6 7 8 9 10

Body Bottom Plate Diaphragm Charging Valve Lifting Eye Insert* Back-Up Ring Stud Nut Cap Screw

Qty

Materials Of Construction

1 1 1 1 1 1 1 ** ** **

SA 350 LF2 SA 350 LF2 See "I-P Series Diaphragms" (Section 3.8) Stainless Steel Carbon Steel 316 Stainless Steel Teflon ASTM A193, Grade B7 ASTM A194, Grade 2H A320, Grade L7

* Integral with diaphragm. ** Refer to "I-P Series Bottom Plates" Table 3.7 for quantity.

Capacity (Gal) 2 1/2 5

Model No.

IP-2 1/2-10000 IP-5-10000

A

Dimensions (In) B

C

Weight (Lb)

18

16

22 1/2

520

22 1/2

19 5/8

26

1160

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Hydril I-P Series Pulsation Dampeners 3.7 I-P Series Bottom Plates

IP-1/2-3600-3121391 2" NPT 1 3121390 2" ANSI 900/1500 RF 2 3121393 1 1/2" ANSI 900/1500 RF 3 3121394 1 1/2" ANSI 900/1500 RTJ 4 3122804 2" ANSI 900/1500 RTJ 5 3126847 2" ANSI 600 RTJ 6 3126462 1 1/2" ANSI 300 RF 7 2" ANSI 300 RF 8 1 1/2" ANSI 600 RF 9 2" ANSI 150 RF 10 3130658 1 “ ANSI 600 RF 11 1 1/2" ANSI 150 RF 12 3/4" ANSI 600 RF 13 3/4" ANSI 150 RF 14 1" ANSI 900/1500 RF 15 3128420 2" ANSI 600 RF 16 1" NPT 17 3/4" ANSI 900/1500 RTJ 18 1" ANSI 900/1500 RTJ 19 IP-1-275-3102790 3" ANSI 150 RF 1 3102787 2" ANSI 150 RF 2 3111412 1 1/2" ANSI 150 RF 3 3111413 2" NPT 4 3111373 1" NPT 5 3" NPT 6 3128296 IP-1-1440-3102791 3" ANSI 600 RF 1 3102656 3" ANSI 600 RTJ 2 3106414 1 1/2" ANSI 600 RF 3 3108673 2" ANSI 600 RF 4 3109339 1" ANSI 600 RF 5 3109340 2" NPT 6 3111369 1 1/2" ANSI 600 RTJ 7 3111027 3" ANSI 300 RF 8 2" ANSI 300 RF 9 2 1/2" ANSI 600 RF 10 3128292 2" ANSI 600 RTJ 11 IP-1-3600-3111030 3" ANSI 1500 RF 1 3111036 3" ANSI 1500 RTJ 2 3111038 2" NPT 3 3111409 2" ANSI 900/1500 RTJ 4 3111929 2" ANSI 900/1500 RF 5 3111037 1 1/2" ANSI 900/1500 RF 6 3111066 1 1/2" ANSI 900/1500 RTJ 7 3111018 3" ANSI 900 RF 8 3111374 3" ANSI 900 RTJ 9 3121395 IP-1-6000-3111040 3" ANSI 2500 RTJ 1 3111046 2 1/2" ANSI 2500 RTJ 2 3111047 2" ANSI 2500 RTJ 3 3111048 2" NPT 4 3125951 1" ANSI 2500 RF 5 IP-2 1/2-275-3102237 & IP-5-275-3102784 4" ANSI 150 RF 1 3111056 3" ANSI 150 RF 2 3111414 2" NPT 3 3111410 2" ANSI 150 RF 4 3109883 IP-2 1/2-1440-3111060 & IP-5-1440-3111100 4" ANSI 600 RF 1 3111106 4" ANSI 600 RTJ 2 3111107 3" ANSI 600 RF 3 3111415 2" NPT 4 3111411 2" ANSI 600 RF 5 3130638

N/A N/A N/A 1900095-07044 8 1900036-07 1900095-08044 8 1900036-08 1900095-08044 8 1900036-04 1900095-07044 8 1900036-07 19000095-05030 8 1900036-05

CS

N/A

1900095-05026

4

CS

N/A

1900095-07032

4

JN CS CS S/N

N/A N/A N/A N/A

1900095-05030 4 1900036-05 1900095-05024 4 1900036-05 1900095-04024 4 1900036-04 N/A N/A N/A

CS

N/A

JN CS CS CS CS S/N CS

3102542 3102542 3102542 3102542 3102542 3102542 3102542

1900095-06038 8 1900036-06 1900095-06040 8 1900036-06 1900095-06030 4 1900036-06 1900095-05026 8 1900036-05 1900095-05026 4 1900036-05 N/A N/A N/A 1900095-06030 4 1900036-06

CS

3102542

1900095-06028

JN CS S/N CS CS CS CS CS CS

3102542 3102542 3102542 3102542 3102542 3102542 3102542 3102542 3102542

1900096-09052 8 1900035-09 1900096-09059 8 1900035-09 N/A N/A N/A 1900095-07036 8 1900036-07 1900095-07036 8 1900036-07 1900095-08036 4 1900036-08 1900095-08036 4 1900036-08 1900095-07036 8 1900036-07 1900095-07036 8 1900036-07

JN CS CS JN

3102542 3102542 3102542 3102542

1900096-10064 1900096-09048 1900095-08046 1900096-10044

JN CS S/N CS

3102230 N/A N/A N/A

JN JN CS S/N CS

3102230 3102230 3102230 3102230 3102230

JAM NUT PN QTY

CS OR STUD PN

NUT PN QTY

N/A N/A N/A N/A N/A N/A

NUT PN

QTY

SN JN CS CS JN CS

STUD PN

QTY

BACK-UP RING PN

QTY

BOTTOM PLATE PN

BODY CONNECTION BOLTING

PIPING CONNECTION BOLTING FLNG TYP

MODEL & DISCRIPTION

DASH NO

ASSEMBLY

N/A 8 8 8 8 8

N/A 1900163-14 N/A N/A 1900163-14 N/A

N/A 8 N/A N/A 8 N/A

1900095-07044 N/A 1900205-14010 1900205-14010 N/A 1900205-14010

8 N/A 8 8 N/A 8

1900036-07 N/A N/A N/A N/A N/A

8 N/A N/A N/A N/A N/A

1900036-05

4

N/A

N/A

1900205-14010

8

N/A

N/A

1900036-07

4

N/A

N/A

1900205-14010

8

N/A

N/A

4 4 4 N/A

1900164-10 N/A N/A N/A

4 N/A N/A N/A

N/A 1900205-10010 1900205-10010 1900095-05022

N/A 4 4 4

N/A N/A N/A 1900036-05

N/A N/A N/A 4

N/A

N/A

N/A

1900205-10014

4

N/A

N/A

8 8 4 8 4 N/A 4

1900164-12 N/A N/A N/A N/A N/A N/A

8 N/A N/A N/A N/A N/A N/A

N/A 1900205-12010 1900205-12010 1900205-12010 1900205-12010 1900095-06024 1900205-12010

N/A 4 4 4 4 8 4

N/A N/A N/A N/A N/A 1900036-06 N/A

N/A N/A N/A N/A N/A 8 N/A

8

N/A

N/A

1900205-12010

4

N/A

N/A

8 8 N/A 8 8 4 4 8 8

1900167-09 N/A N/A N/A N/A N/A N/A N/A N/A

8 N/A N/A N/A N/A N/A N/A N/A N/A

N/A 1900205-14017 1900096-09038 1900205-14017 1900205-14017 1900205-14017 1900205-14017 1900205-14017 1900205-14017

N/A 8 8 8 8 8 8 8 8

N/A N/A 1900035-09 N/A N/A N/A N/A N/A N/A

N/A N/A 8 N/A N/A N/A N/A N/A N/A

8 8 8 8

1900167-10 N/A N/A 1900167-10

8 N/A N/A 8

N/A 1900022-20024 1900022-20024 N/A

N/A 8 8 N/A

N/A N/A N/A N/A

N/A N/A N/A N/A

1900095-05030 8 1900036-05 1900095-05024 4 1900036-05 N/A N/A N/A 1900095-05024 4 1900036-05

8 4 N/A 4

1900164-10 N/A N/A N/A

8 N/A N/A N/A

N/A 1900205-10017 1900095-05024 1900205-10017

N/A 8 8 8

N/A N/A 1900036-05 N/A

N/A N/A 8 N/A

1900095-07048 8 1900036-07 1900095-07048 8 1900036-07 1900095-06032 8 1900036-06 N/A N/A N/A 1900095-05028 8 1900036-05

8 8 8 N/A 8

1900164-14 1900164-14 N/A N/A N/A

8 8 N/A N/A N/A

N/A N/A 1900205-14018 1900095-07032 1900205-14018

N/A N/A 8 8 8

N/A N/A N/A 1900036-07 N/A

N/A N/A N/A 8 N/A

N/A

N/A

8

8 8 8 8

N/A

1900035-06

1900035-10 1900035-09 1900036-08 1900035-10

(Continued on next page.)

Hydril I-P Series Pulsation Dampeners 3.7 I-P Series Bottom Plates (Continued)

IP-2 1/2-1440-3111060 & IP-5-1440-3111100 (continued from previous page) 1" ANSI 300 RF 6 3" ANSI 300 RF 7 3" ANSI 600 RTJ 8 3128177 CS 3102230 1900095-06032 8 4" ANSI 300 RF 9 IP-2 1/2-3600-3111070 & IP-5-3600-3111110 4" ANSI 1500 RF 1 3111076 JN 3102230 1900096-10058 8 4" ANSI 1500 RTJ 2 3111078 CS 3102230 1900096-10062 8 2 1/2" ANSI 1500 RF 3 3111117 CS 3102230 1900096-08037 8 2" ANSI 900/1500 RTJ 4 3111138 CS 3102230 1900095-07038 8 1 1/2" ANSI 900/1500 RF 5 3111065 CS 3102230 1900095-08034 4 2" ANSI 900/1500 RF 6 3111064 CS 3102230 1900095-07036 8 4" ANSI 900 RF 7 3111116 CS 3102230 1900096-09042 8 3" ANSI 1500 RF 8 3111063 CS 3102230 1900096-09040 8 2 1/2" ANSI 1500 RTJ 9 3120745 CS 3102230 1900096-08037 8 65mm DIN PN160 10 3126483 CS 3102230 3124458 8 65mm DIN PN40 11 3126719 CS 3102230 3126701 8 4" ANSI 900 RTJ 12 3127064 CS 3102230 1900096-09042 8 3" ANSI 900 RTJ 13 3130257 CS 3102230 1900095-07040 8 3" NPT 14 3" ANSI 1500 RTJ 15 3" ANSI 900 RF 16 3122986 CS 3102230 1900095-07036 8 IP-2 1/2-6000-3111080 & IP-5-6000-3111120 4" ANSI 2500 RTJ 1 3111086 JN 3102230 1900096-12076 8 4" ANSI 2500 RF 2 3111087 JN 3102230 1900096-12076 8 3" ANSI 2500 RTJ 3 3125903 CS 3102230 1900096-10056 8 3" ANSI 2500 RF 4 2" ANSI 2500 RF 5 IP-2 1/2-10000-3111130 & IP-5-10000-3111140 4 1/6" API 10000 BX-155 1 3111136 CS 3102230 1900096-09050 8 2 1/16" API 10000 BX-152 2 3111965 CS 3102230 1900095-06044 8 1 1/2" ANSI 2500 RF 3 1 13/16" API 10000 BX-151 4 3130826 CS 3102230 1900095-06036 8 IP-10-1440-3121660 4" ANSI 600 RF 1 3121665 CS 1900095-07046 8 1 1/2" ANSI 150 RF 2 4" ANSI 300 RF 3 4" ANSI 150 RF 4 3130590 CS 1900095-05030 8 1" ANSI 300 RF 5 IP-10-3600-3118168 4" ANSI 1500 RF 1 3118174 CS N/A 1900096-10046 8 4" ANSI 1500 RTJ 2 3125956 CS N/A 1900096-10046 8 4 1/16" API 3000 RTJ 3 3118176 CS N/A 1900096-09046 8 4" ANSI 900 RF 4 3" ANSI 900 RTJ 5 3" ANSI 1500 RJ 6 3131054 CS N/A 1900096-09044 8 IP-20-2250-3120888 4" ANSI 900 RF 1 3120894 S/N N/A 1900096-09046 8 4" ANSI 900 RTJ 2 3120895 S/N N/A 1900096-09046 8 3" ANSI 900 RF 3 3" ANSI 900 RTJ 4 4" ANSI 600 RF 5 3120898 S/N N/A 1900095-07046 8 3" ANSI 300# RF 6 4" ANSI 300# RF 7 1" ANSI 300# RF 8 SS-20-275-3111000 4" ANSI 150 RF 1 3111006 S/N N/A 1900095-05022 8 2" NPT 2 3111008 S/N N/A N/A N/A 1 1/2" ANSI 150 RF 3

JAM NUT PN

CS OR STUD PN

NUT PN QTY

NUT PN

QTY

STUD PN

QTY

BACK-UP RING PN

QTY

BOTTOM PLATE PN

QTY

MODEL & DISCRIPTION

BODY CONNECTION BOLTING

PIPING CONNECTION BOLTING FLNG TYP

ASSEMBLY DASH NO

PAGE 18

Installation Manual

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1900036-06

8

N/A

N/A

1900205-14018

8

N/A

N/A

1900035-10 1900035-10 1900036-08 1900036-07 1900036-08 1900036-07 1900035-09 1900035-09 1900036-08 3124459 3126702 1900035-09 1900036-07

8 8 8 8 4 8 8 8 8 8 8 8 8

1900167-10 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

8 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017 1900022-16017

N/A 8 8 8 8 8 8 8 8 8 8 8 8

N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A N/A

N/A N/A

1900036-07

8

N/A

N/A

1900022-16017

8

N/A

N/A

1900035-12 1900035-12 1900035-10

8 8 8

1900167-12 1900167-12 N/A

8 8 N/A

N/A N/A 1900022-24020

N/A N/A 8

N/A N/A N/A

N/A N/A N/A

1900035-09 1900036-06

8 8

N/A N/A

N/A N/A

1900022-24032 1900022-24032

8 8

N/A N/A

N/A N/A

1900036-06

8

N/A

N/A

1900022-24032

8

N/A

N/A

1900036-07

8

N/A

N/A

1900205-16016

12

N/A

N/A

1900036-05

8

N/A

N/A

1900205-16016

12

N/A

N/A

1900035-10 1900035-10 1900035-09

8 8 8

N/A N/A N/A

N/A N/A N/A

1900022-18022 1900022-18022 1900022-18022

16 16 16

N/A N/A N/A

N/A N/A N/A

1900035-09

8

N/A

N/A

1900022-18022

16

N/A

N/A

1900035-09 1900035-09

8 8

N/A N/A

N/A N/A

1900096-09046 1900096-09046

12 16

1900035-09 1900035-09

12 16

1900036-07

8

N/A

N/A

1900096-09046

16

1900035-09

16

1900036-05 N/A

8 N/A

N/A N/A

N/A N/A

1900095-07026 1900096-07026

12 12

1900036-07 1900036-07

12 12

LEGEND: STUD - AABBB. . . AA x .125 = DIAMETER . . . BBB x .125 = Length NUT - AA . . . AA x .125 = DIAMETER . . . JAM NUT WILL BE THE SAME DIAMETER AS NUT CAP SCREW - AABBB . . . AA x .0625 = DIAMETER . . .BBB x .125 = LENGTH FLANGE TYPE: . . . JN - JAM NUT . . . CS - Cap Screw . . . S/N - STUDS & NUTS

Installation Manual

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PAGE 19

Hydril I-P Series Pulsation Dampeners 3.8 I-P Series Diaphragms Material

AA-Dash No.

Temperature Range Continuous o

o

o

Intermittent

Nitrile Buna-N

-01

0 F-212 F (-18 C-100 C)

250o F (121o C)

Butyl

-02

-40o F-212o F (-40o C-100o C)

275o F (135o C)

EPDM

-03

-40o F-250o F (-40o C-121o C)

300o F (149o C)

Hydrin

-04

-40o F-250o F (-40o C-121o C)

275o F (135o C)

Hypalon

-05

-10o F-250o F (-23o C-121o C)

275o F (135o C)

Natural Rubber

-06

-40o F-158o F (-40o C-70o C)

250o F (121o C)

Hydrogenated Nitrile

-07

Flurocarbon (Viton)

-08

20o F-375o F (-7o C-191o C)

400o F (204o C)

Vistalon

-09

-40o F-250o F (-40o C-121o C)

300o F (149o C)

Neoprene

-10

-20o F-212o F (-29o C-100o C)

250o F (121o C)

3.9 NOTES:

o

0o F-250o F (-18o C-121o C)

300o F (149o C)

PAGE 20

Installation Manual

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Hydril I-P Series Pulsation Dampeners

R

Hydril Company P.O. Box 60458 • Houston, TX 77205-0458 3300 N. Sam Houston Parkway E. • Houston, TX 77032-3411 Telephone: (281) 449-2000 • Fax: (281) 985-2828

1-800-231-0023 Toll Free in the U.S.A. and Canada For nearest sales and service location, please contact Hydril website www.hydril.com.