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SULPHUR RECOVERY SYSTEM 270-PK-001 CLIENT PLANT LOCATION P.O. N° ITEM N° UNIT(S)/PACKAGE(S) SIIRTEC NIGI JOB REFERENCE N°
LUKOIL MID-EAST LTD SULPHUR RECOVERY UNIT WEST QURNA 2 - IRAQ CY-14-8015-0008 270-PK-001 A42501
EQUIPMENT LIST
REVISION RECORD REV
CODE
DATE
DESCRIPTION
PREP’D
CHECK’D
APPR’D
A B 0 1 2
IFR IFA AFU AFU AFU
27-Jan-2014 28-Feb-2014 17-Mar-2014 8-Apr-2014 9-Jun-2014
ISSUE FOR REVIEW ISSUE FOR APPROVAL APPROVED FOR USE APPROVED FOR USE APPROVED FOR USE
MG MG MG MG MG
CS CS CS CS CS
GP GP GP GP GP
PROJECT DOCUMENT NO.
REV
2
Client no: Siirtec Nigi no:
8015-0151-SINI-21-270-PC-EL-00001 A42501-270-000-P-000A-EQ-0001
PAGE 1 OF 19
REVISION INDEX SHEET SHEET
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
0 X X X X X X X X X X X X X X X X X X X X
COVER REVISION INDEX NOTES BLOWERS AND FANS HEAT EXCHANGERS HEAT EXCHANGERS AIR COOLERS CENTRIFUGAL PUMPS CENTRIFUGAL PUMPS EJECTORS FILTERS VESSELS AND COLUMNS VESSELS AND COLUMNS REACTORS DESUPERHEATERS THERMAL REACTOR BURNERS HYDRAULIC SEALS CONCRETE BASINS PACKAGES
PROJECT DOCUMENT NO.
REV
2
REVISIONS
DESCRIPTION
Client no: Siirtec Nigi no:
8015-0151-SINI-21-270-PC-EL-00001 A42501-270-000-P-000A-EQ-0001
1
2
X
X
X X
X X
X
X
3
4
5
6
7
8
9
CLIENTE - Customer
LUKOIL MID-EAST LTD
LOCALITA' - Plant location
WEST QURNA 2 - IRAQ
IMPIANTO - Unit
SULPHUR RECOVERY UNIT 270-PK-001
COMM - Job
P.O. N°
A42501
CY-14-8015-0008
A42501-270-000-P-000A-EQ-0001 8015-0151-SINI-21-270-PC-EL-00001
EQUIPMENT DATASHEET
Sheet 3
Revision
of /
19
2
NOTES 1-
FV = Full Vacuum; CS = Carbon Steel; SS = 316 L Stainless Steel
2-
When indicated material is SS, all internals shall be SS minimum.
3-
Preliminary installed power and overall size are herebelow listed and shall be confirmed by EPC contractor during detailed engineering phase: Installed Power (kW)
Overall dimensions L x W (mm x mm)
271-G0-E-604 (1 bay)
2 motors x 25 kW
9100 (tube length) x 7000
271-G0-E-603 (1 bay)
2 motors x 25 kW
9100 (tube length) x 7000
270-G0-E-001 (1 bay)
2 motors x 5 kW
6000 (tube length) x 1000
Item
4-
5-
Sizing case:
Design Case
Motive Fluid:
L.P. Steam
Sweep gas design flowrate (kg/h):
90.1
Motive fluid design flowrate (kg/h):
23
Process side suction pressure (barg):
-0.03
Process side discharge pressure (barg):
0.15
Motive Fluid operating temperature (°C):
144
Motive Fluid operating pressure (barg):
3.0
(to be confirmed by EPC contractor during detail engineering phase after ejector selection)
Due to Vendor/Model design variability, thermal rating shall be performed by EPC contractor during detailed engineering phase based on the following data: Sizing case:
Check Case #2
Amine solution:
Acqueous MDEA solution 45% wt.
Cold side operating pressure:
6.0 barg
Cold side operating temperature (in/out):
54 / 101 °C
Cold side design flowrate (kg/h):
104234 kg/h
Hot side operating pressure:
7.5 barg
Hot side operating temperature (in/out):
126 / 79 °C
Hot side design flowrate (kg/h):
101689 kg/h
6-
Instrument air used as motive medium. Instrument air consumption to be defined by EPC contractor during detail engineering phase.
7-
Values to be confirmed by EPC contractor during detail engineering phase after item selection.
8-
The package consists of the following items: Tri-sodium phosphate Storage Tank
I.D. x H (mm)
1000 x 1000
Tri-sodium phosphate Dosing Pump
Des. Capacity (l/h)
7
Caustic Soda Storage Tank
I.D. x H (mm)
1100 x 1500
Caustic Soda Dosing Pump
Des. Capacity (l/h)
150
Antifoam agent Storage Tank
I.D. x H (mm)
1000 x 1000
Antifoam agent Dosing Pump
Des. Capacity (l/h)
10
Tanks dimensions, pumps capacity figures and overall package dimensions are preliminary and shall be confirmed by EPC contractor during detailed engineering phase. 9-
Item is part of a Package and shall be evaluated by EPC contractor during detailed engineering phase based on the following preliminary data: Sizing case:
10-
11-
By-pass of section 500
Maximum saturated HP steam production @ 48 barg:
4300 kg/h
HP BFW blowdown:
3%
Duty:
2745 kW
(to be confirmed by EPC contractor)
(to be confirmed by EPC contractor)
Item sizes shall be confirmed/evaluated by EPC contractor during detailed engineering phase based on the following preliminary data: Sizing case:
Check Case #1
Liquid inlet (Demi water + LP BFW):
642 kg/h @ 55°C + 5179 kg/h @ 78.5°C
LP steam inlet:
508 kg/h @ 3.0 barg (saturated)
Maximum LP BFW import:
155 kg/h @ 120.5°C
Maximum saturated LP steam production:
6300 kg/h @ 3.0 barg
12-
Dimensions are referred to external side of concrete walls and shall be confirmed by EPC contractor during detail engineering phase.
13-
Item a Package or part of one Package and shall be evaluated by EPC contractor during detail engineering phase.
14-
Expected maximum saturated LP steam production is 10.5 ton/h @ 3.5 barg with an expected maximum fuel gas consumption of 650 kg/h.
15-
Spare pump in warehouse.
Item is part of a Package and above data shall be confirmed/verified by EPC contractor during detail engineering phase.
1
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
UNIT
A42501
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
WEST QURNA 2 - IRAQ IMPIANTO
SHEET 4
BLOWERS AND FANS
SULPHUR RECOVERY UNIT 270-PK-001
R E V
2
ITEM
DESCRIPTION
271-G0-K-201 / 301 A/B COMBUSTION AIR BLOWERS
271-G0-K-501A/B
271-G0-K-701A/B
RECYCLE FANS
INCINERATOR AIR FANS
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
ABS. POWER
CAPACITY
CASING DESIGN TEMPERATURE
CASING DESIGN PRESSURE
°C
bar[g]
(NOTE 7) kW
Nm3/h
47
1300
-4.7
160
1.0
-
13.3
1783.3
-4.7
160
5.2
FV
26.8
5291
-4.7
85
0.15
-
MATERIAL Casing/machine Cas. Mac. Cas. Mac. Cas. Mac.
MFR STD MFR STD SS SS
of 19
REV. 2
Notes
Only blowers A are in normal operation. Differential pressure from ATM = 0.75 bar. Shown consumption is for one blower only. Power consumption is continuous only at turndown conditions and during TGT section 500 catalyst preparation.
MFR STD Only fan A is in normal operation.
MFR STD
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 5
EXCHANGERS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
271-G0-E-101
271-G0-E-201 / 301
271-G0-E-202 / 302
271-G0-E-206 / 306
271-G0-BX-201 / 301
271-G0-E-203 / 303
271-G0-E-504
271-G0-E-204 / 304
271-G0-E-205 / 305
271-G0-E-501
271-G0-BX-501
271-G0-E-502
271-G0-E-503
DESCRIPTION
SOUR GAS COOLER
COMBUSTION AIR PREHEATER
ACID GAS PREHEATER
CLAUS BLOW DOWN COOLER
WASTE HEAT BOILER
SULPHUR CONDENSERS
TGT BLOWDOWN COOLER
FIRST REHEATER
SECOND REHEATER
PROCESS GAS REHEATER
TGT WHB
PUMPAROUND COOLER
RECYCLE GAS HEATER
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
ID
Tube Length
mm
mm
400
4877
430
380
2438
2438
3" sch XS
3660
1500
7000
1600
5500
1-1/2" sch STD
1500
560
2438
480
700
960
430
6" sch XS
2438
2438
4877
6096
2000
of 19
REV. 2
PROCESS DUTY
ZONE
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
kW
123.3
68.1
68.5
13.3
962.8
Shell
-4.7
Tubes Shell
MATERIAL
5.5
SS
-
7
Super Duplex
-
3.5
CS
130
FV
-4.7
85
-4.7
270
83.0
58.5
152.7
215.0
-4.7
270
FV
55
Shell
-4.7
270
FV
3.5
CS
Tubes
-4.7
270
FV
55
CS
TEMA type: BEU; 38 "U" tubes OD 19.05mm
Shell
-4.7
85
-
7
CS
Tubes
-4.7
150
-
3.5
CS
Shell
-4.7
270
FV
55
CS
Tubes
-4.7
343
-
5.2
CS
Shell
-4.7
160
FV
5
CS
Tubes
-4.7
343
-
5.2
CS
Shell
-4.7
85
-
7
CS
Tubes
-4.7
150
-
3.5
CS
Shell
-4.7
343
-
5.2
CS
Tubes
-4.7
270
FV
55
CS
Shell
-4.7
343
-
5.2
CS
Tubes
-4.7
270
FV
55
CS
Shell
-4.7
343
-
5.2
CS
Tubes
-4.7
270
FV
55
CS
Shell
-4.7
160
FV
5
CS
Tubes
-4.7
343
-
5.2
CS
Shell
-4.7
160
-
10
SS
Tubes
-4.7
85
-
7
Super Duplex
Shell
-4.7
270
FV
5.2
CS
Tubes
-4.7
270
FV
55
CS
TEMA type: Double Pipe; 1 "U" finned tube OD 2" sch STD Outlet channel refractory lined; n° 48 1.5" Sch. XS tubes; Overall lenght: 8500 mm. 3 passes in one shell; LP steam traced demister on each outlet; First pass inlet channel refractory lined; outlet channels LP steam traced (bottom part refractory lined); 1 1/4" BWG 12 tubes (1st pass: 91, 2nd pass: 89, 3rd pass: 75); Overall item length: 8000 mm. TEMA type: Double Pipe; 1 "U" finned tube OD 1" sch STD
TEMA type: BEU; 127 "U" tubes OD 19.05mm
TEMA type: BEU; 76 "U" tubes OD 19.05mm
TEMA type: BEU; 161 "U" tubes OD 19.05mm
485
22
TEMA type: AJU; 43 "U" tubes OD 19.05mm Channel: CS Tubesheet: Super Duplex
TEMA type: BEU; 68 "U" tubes OD 19.05mm
Tubes
CS
333.3
1.1
Notes
TEMA type: NEN; 98 tubes OD 38.18mm. Overall length: 6900 mm Shell design pressure to be defined by EPC contractor after 271-G0-P-502A/B selection. Channel: CS; Tubesheet: Super Duplex; TEMA type: BEU; 81 "U" tubes OD 19.05mm TEMA type: Double Pipe; 1 "U" finned tube OD 2" sch STD
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 6
EXCHANGERS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
271-G0-E-605
271-G0-E-601 A/B
271-G0-E-602 A/B
271-G0-E-701
271-G0-BX-701
DESCRIPTION
LEAN AMINE TRIM COOLER
LEAN/RICH MDEA EXCHANGER
REGENERATOR REBOILERS
INCINERATOR BLOW DOWN COOLER
INCINERATOR WASTE HEAT BOILER
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
ID
Tube Length
mm
mm
850
6096
(NOTE 5)
(NOTE 5)
1450 / 1800
6096
3" sch XS
4877
(NOTE 9)
(NOTE 9)
of 19
REV. 2
PROCESS DUTY
ZONE
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
kW
1873.6
5338.4
7110.2
19.4
1610.0
130
-
MATERIAL
Notes
12
CS
Tubes design pressure to be defined by EPC contractor after 271-G0-P-602A/B selection. TEMA type: BEU; 357 "U" tubes OD 19.05mm
Shell
-4.7
Tubes
-4.7
85
-
7
CS
HOT
-4.7
150
FV
12
SS
COLD
-4.7
150
FV
10
SS
Shell
-4.7
150
FV
3.5
CS / SS (CLAD)
Tubes
-4.7
160
FV
5
SS
Shell
-4.7
85
-
7
CS
Tubes
-4.7
150
-
3.5
CS
Plate type exchanger. Design pressures to be defined by EPC contractor after 271-G0-P-601/602 A/B selection. TEMA type: BKU; 1005 "U" tubes OD 19.05mm
Shell
-4.7
343
-
0.1
CS
Tubes
-4.7
270
FV
55
CS
TEMA type: Double Pipe; 1 "U" finned tube OD 2" sch STD
Water tube type.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 7
AIR COOLERS
SULPHUR RECOVERY UNIT 270-PK-001
DESIGN TEMPERATURE
TUBES DESIGN PRESSURE
°C
bar[g]
PROCESS
ITEM (NOTE 3)
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
DUTY
DESCRIPTION kW
MATERIAL
of 19
REV. 2
Notes
HEADERS
TUBES
FINS
271-G0-E-604
LEAN AMINE AIR COOLER
1920
-4.7
150
-
12
CS
CS
Al "G" Type
271-G0-E-603
REGENERATOR OVERHEAD CONDENSER
3458
-4.7
150
FV
3.5
SS
SS
Al "G" Type
270-G0-E-001
RECYCLE WATER COOLER
267
-4.7
150
FV
13
CS
CS
Al "G" Type
Tubes design pressure to be defined by EPC contractor after 271-G0-P-602A/B selection.
Tubes design pressure to be defined by EPC contractor after 270-G0-P-002A/B selection.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 8
CENTRIFUGAL PUMPS
SULPHUR RECOVERY UNIT 270-PK-001
2
ITEM
270-G0-P-001A/B
DESCRIPTION
HP BFW PUMPS
270-G0-P-002A/B
LP BFW PUMPS
271-G0-P-601A/B
ABS. POWER
RATED CAPACITY
DIFF. HEAD
DESIGN TEMPERATURE
DESIGN PRESSURE
(NOTE 7) kW
m³/h
m
°C
(NOTE 7) bar[g]
34
8.5
613.6
-4.7
150
-
75
13.1
19
72.4
-4.7
150
-
13
RICH AMINE PUMPS
25
110.1
48.9
-4.7
150
-
10
271-G0-P-602A/B
LEAN AMINE PUMPS
31.3
115.9
65.5
-4.7
150
-
12
271-G0-P-603A/B
REGENERATOR OVERHEAD PUMPS
2.4
5.6
40.0
-4.7
130
-
9
2
271-G0-P-604A/B (NOTE 15)
AMINE CLOSED DRAIN DRUM PUMPS
4.6
5
63.5
-4.7
150
-
12.5
2
271-G0-P-605A/B
AMINE LOADING PUMPS
2.5
15
29.4
-4.7
85
-
5
271-G0-P-606
AMINE MAKE-UP PUMP
see note 6
5
20.3
-4.7
85
-
3
2
271-G0-P-402A/B
SULPHUR DELIVERY PUMPS
0.8
0.6
25.8
-4.7
200
-
6
2
271-G0-P-401A/B
SULPHUR TRANSFER PUMPS
0.7
0.3
15.9
-4.7
200
-
3.5
271-G0-P-503A/B
TGT RICH AMINE PUMPS
6.1
54.5
25.7
-4.7
160
-
9.5
271-G0-P-501A/B
WASTE WATER PUMPS
13.2
34.2
68.8
-4.7
160
-
14
271-G0-P-502A/B
PUMPAROUND PUMPS
4.7
33.5
30.1
-4.7
160
-
10
2
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
of 19
REV. 2
MATERIAL Notes Casing Impeller See note See note See note See note See note See note See note See note See note See note See note See note See note See note SS SS
Multistage Pump or Integrally Geared Centrifugal Pump. API 610 Annex G Table H-1 Class S-8 min. API 610 Annex G Table H-1 Class S-8 min. API 610 Annex G Table H-1 Class A-8 min. API 610 Annex G Table H-1 Class A-8 min. API 610 Annex G Table H-1 Class A-8 min. Vertical discontinuous pump; API 610 Annex G Table H-1 Class A-8 min. API 610 Annex G Table H-1 Class S-8 min; discontinuous pump. Discontinuous pump. Air driven diaphragm material by MFR (note 6)
MFR STD Vertical LP steam jacketed pump.
MFR STD MFR STD Vertical LP steam jacketed pump.
MFR STD See note See note See note See note See note See note
API 610 Annex G Table H-1 Class A-8 min. API 610 Annex G Table H-1 Class A-8 min. API 610 Annex G Table H-1 Class A-8 min.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 9
CENTRIFUGAL PUMPS
SULPHUR RECOVERY UNIT 270-PK-001
2
ITEM
DESCRIPTION
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
ABS. POWER
RATED CAPACITY
DIFF. HEAD
DESIGN TEMPERATURE
DESIGN PRESSURE
(NOTE 7) kW
m³/h
m
°C
(NOTE 7) bar[g]
271-G0-P-201 / 301 A/B
ACID GAS KO DRUM PUMPS
0.8
0.5
45.3
-4.7
130
-
10
271-G0-P-102A/B
AGE WASTE WATER PUMPS
0.8
1
51
-4.7
130
-
10
271-G0-P-101A/B
AGE RICH AMINE PUMPS
6.6
55.6
24.7
-4.7
130
-
8
of 19
REV. 2
2
MATERIAL Notes Casing Impeller See note See note See note See note See note See note
MFR Standard - Dosing Pump or Partial Emission Pump or Side Channel Pumps; discontinuous. MFR Standard - Dosing Pump or Partial Emission Pump or Side Channel Pumps; continuous. API 610 Annex G Table H-1 Class A-8 min.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
A42501
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
EJECTORS
SULPHUR RECOVERY UNIT 270-PK-001
ITEM
271-G0-J-401A/B
DESCRIPTION
STEAM EJECTORS (NOTE 4)
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
-4.7
160
FV
5
SHEET 10
of 19
REV. 2
Notes
CS chamber and diffuser; SS 400 series nozzle; fully LP steam jacketed.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
UNIT
A42501
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
WEST QURNA 2 - IRAQ IMPIANTO
SHEET
FILTERS
11
SULPHUR RECOVERY UNIT 270-PK-001
R E V
ITEM
271-G0-FL-501A/B
271-G0-FL-601A/B
271-G0-FL-602
271-G0-FL-603A/B
271-G0-FL-604
DESCRIPTION
WASTE WATER FILTERS
LEAN AMINE FILTERS
AMINE CARBON FILTERS
AMINE PARTICULATE FILTERS
AMINE SUMP FILTER
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
RATED CAPACITY
DESIGN TEMPERATURE
DESIGN PRESSURE
m³/h
°C
(NOTE 7) bar[g]
31.1
20
20
20
5
-4.7
-4.7
-4.7
-4.7
-4.7
160
130
130
130
150
-
-
-
-
-
14
12
12
12
12.5
SHELL MATERIAL
of
REV. 19
2
Notes
SS
SS internals; Basket type; design pressure to be defined by EPC contractor after 271-G0-P-501A/B selection. Filtration grade: > 50 µm. Preliminary size (ID x H): 10" x 1500 mm (to be confirmed by EPC contractor during detail engineering phase).
CS
Cartridge type; design pressure to be defined by EPC contractor after 271-G0-P-602A/B selection. Filtration grade: > 5 µm. Preliminary size (ID x H): 20" x 1500 mm (to be confirmed by EPC contractor during detail engineering phase).
CS
Design pressure to be defined by EPC contractor after 271-G0P-602A/B selection. Activated carbon amount: 8.4 m3. Preliminary size (ID x H): 1700 x 5100 mm (to be confirmed by EPC contractor during detail engineering phase).
CS
Cartridge type; design pressure to be defined by EPC contractor after 271-G0-P-602A/B selection. Filtration grade: > 10 µm. Preliminary size (ID x H): 20" x 1500 mm (to be confirmed by EPC contractor during detail engineering phase).
CS
Cartridge type; design pressure to be defined by EPC contractor after 271-G0-P-604A/B selection. Filtration grade: > 10 µm. Preliminary size (ID x H): 10" x 1460 mm (to be confirmed by EPC contractor during detail engineering phase).
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 12
VESSELS AND COLUMNS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
DESCRIPTION ID
T/T
mm
mm
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
of 19
MATERIAL
REV. 2
Notes
271-G0-V-101
SOUR GAS KO DRUM
850
2600
-4.7
130
FV
3.5
SS (CLAD)
Vertical vessel; with SS demister and vortex breaker.
271-G0-T-101
AGE AMINE ABSORBER
1100
19500
-4.7
130
FV
3.5
SS (CLAD)
Column with demister, vortex breaker, 15 bubble cap trays, gas and liquid distributor and additional liquid injection points. SS internals.
271-G0-V-201 / 301
ACID GAS KO DRUM
600
2450
-4.7
130
FV
3.5
CS
Vertical LP steam traced vessel; with demister and vortex braker. SS internals.
271-G0-V-202 / 302
FUEL GAS KO DRUM
500
2100
-4.7
160
FV
8
CS
Vertical vessel with demister. SS internals.
271-G0-V-502
RECYCLE GAS SEPARATOR
600
2450
-4.7
160
FV
5.2
CS
Vertical vessel with demister and vortex breaker. SS internals.
271-G0-T-501
WATER REMOVAL TOWER
1050
15900
-4.7
160
FV
5.2
SS (CLAD)
Column with demister, vortex brakers, 7 trays (2 sieve, 5 fixed), chimney tray, random packing 2" pall rings (2.5 m), gas and liquid distributor.
271-G0-T-502
TGT AMINE ABSORBER
1200
13500
-4.7
160
FV
5.2
CS
Column with demister, gas and liquid distributor, structured packing (4 m), vortex braker. SS internals.
271-G0-V-602
RICH AMINE SURGE DRUM
2300
10000
-4.7
150
FV
3.5
SS
Horizontal drum with vortex breaker and hydrocarbon condensate pot; nitrogen blanketed.
271-G0-V-603
REGENERATOR OVERHEAD SEPARATOR
900
3000
-4.7
130
FV
3.5
SS (CLAD)
271-G0-V-601
REBOILER CONDENSATE DRUM
850
3100
-4.7
160
FV
5
CS
Vertical vessel.
271-G0-V-604
AMINE CLOSED DRAIN DRUM
1600
4800
-4.7
150
-
3.5
CS
Horizontal drum located in pit below grade; nitrogen blanketed.
271-G0-T-601
AMINE REGENERATOR
1800/2600
22800
-4.7
150
FV
3.5
CS/SS (CLAD)
271-G0-TK-601
AMINE STORAGE TANK
3500
5500
-4.7
85
-
HYDRO
CS
Vertical vessel with SS demister and vortex breaker.
#22 fixed valve type trays, liquid distributor, chimney tray; SS from tray #18 to top, from bottom to tray #1 and all internals. Swaged bottom. Vortex breakers.
Nitrogen blanketed fixed roof.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 13
VESSELS AND COLUMNS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
DESCRIPTION ID
T/T
mm
mm
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
of 19
MATERIAL
REV. 2
Notes
271-G0-V-701
INCINERATOR STEAM DRUM (NOTE 9)
850
2600
-4.7
270
FV
55
CS
Horizontal drum with provisions for risers and downcomers connections.
271-G0-V-203 / 303
MP FLASH DRUM
500
1500
-4.7
210
FV
18
CS
Vertical vessel.
271-G0-V-501
TGT MP FLASH DRUM
500
1450
-4.7
210
FV
18
CS
Vertical vessel.
270-G0-V-002
LP FLASH DRUM
600
1750
-4.7
160
FV
5
CS
Vertical vessel.
270-G0-T-001
BFW DEGASSING TOWER (NOTE 10)
500
1500
-4.7
150
FV
3.5
SS
Vertical column to be mounted on top of 271-G0V-001, with SS packing and SS liquid and gas distributors (EPC contractor to confirm).
270-G0-V-001
BFW SURGE DRUM
1600
4100
-4.7
150
FV
3.5
CS
Horizontal drum with CS vortex brakers and LP steam CS internal sparger.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 14
REACTORS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
DESCRIPTION ID
T/T
mm
mm
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
VESSEL MATERIAL
of 19
REV. 2
Notes
271-G0-RX-201 / 301
REACTION FURNACE
860
2600
-4.7
343
-
5.2
CS
Refractory lined horizontal chamber.
271-G0-R-201 / 301
FIRST CONVERTER
2000
2000
-4.7
343
-
5.2
CS
Horiz. vessel; btm. section/nozzle refractory lined, catalyst support SS beams and nets, catalyst+inert layers; common shell with 271-G0-R-202/302.
271-G0-R-202 / 302
SECOND CONVERTER
2000
2300
-4.7
343
-
5.2
CS
Horiz. vessel; btm. section/nozzle refractory lined, catalyst support SS beams and nets, catalyst+inert layers; common shell with 271-G0-R-201/301.
271-G0-R-501
REDUCING REACTOR
2000
2600
-4.7
343
FV
5.2
CS
Vertical vessel; bottom section and nozzle refractory lined, catalyst support SS beams and nets, inclusive of catalyst+inert layers.
271-G0-RX-701
INCINERATOR FURNACE (NOTE 7)
2850
8200
-4.7
343
-
0.15
CS
Refractory lined horizontal chamber; tail and other gases distributor.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
UNIT
A42501
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
WEST QURNA 2 - IRAQ IMPIANTO
ITEM
270-G0-Y-001
DESCRIPTION
LP STEAM DESUPERHEATER (NOTE 11)
S I D E
DESIGN TEMPERATURE
of 19
SHEET 15
DESUPERHEATERS
SULPHUR RECOVERY UNIT 270-PK-001
R E V
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
DESIGN PRESSURE
REV. 2
MATERIAL Notes
MIN
MAX
°C
°C
Steam
-4.7
210
FV
5
Body
CS
Water
-4.7
150
-
13
Injection
SS
bar[g] Design pressure to be defined by EPC contractor after 270G0-P-002A/B selection.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
SHEET 16
THERMAL REACTOR BURNERS
SULPHUR RECOVERY UNIT 270-PK-001
ITEM
DESCRIPTION
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
BURNER DESIGN TEMPERATURE °C
271-G0-FX-201 / 301
REACTION FURNACE BURNER
-4.7
Acid gas: 270°C Fuel Gas side: 160°C Air side: 270°C
271-G0-FX-701
INCINERATOR BURNER
-4.7
Fuel Gas side: 160°C Air side: 85°C
BURNER DESIGN PRESSURE
of 19
REV. 2
MATERIAL
Notes
bar[g] Acid gas: 3.5/FV barg Fuel Gas side: 8.0 barg Air side: 1 barg
MFR STD
Combined fuel gas / acid gas burner; provided with 100 kW min. pilot burner and local panels.
Fuel Gas side: 8.0 barg Air side: 0.15 barg
MFR STD
Fuel gas burner with 140 kW min. pilot burner and local panels; design heat release = 3.1 MW (NOTE 7).
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
A42501
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
HYDRAULIC SEALS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
DESCRIPTION ID
H
mm
mm
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
SHEET
of
17
19
MATERIAL
REV. 2
Notes
271-G0-X-201 / 301
n°1 SULPHUR SEAL
200
6100
-4.7
200
-
5.2
CS
LP steam jacketed seals with SS filter.
271-G0-X-202 / 302
n°2 SULPHUR SEAL
200
6100
-4.7
200
-
5.2
CS
LP steam jacketed seals with SS filter.
271-G0-X-203 / 303
n°3 SULPHUR SEAL
200
6100
-4.7
200
-
5.2
CS
LP steam jacketed seals with SS filter.
271-G0-X-204 / 304
n°4 SULPHUR SEAL
200
6100
-4.7
200
-
5.2
CS
LP steam jacketed seals with SS filter.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
CONCRETE BASINS
SULPHUR RECOVERY UNIT 270-PK-001
DIMENSION ITEM
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
A42501
DESCRIPTION L
W
H
mm
mm
mm
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
SHEET
of
18
19
REV. 2
Notes
271-G0-TK-402
DEGASSING BOX (NOTE 12)
5100
2100
2500
-4.7
200
-
HYDRO
Horizontal concrete box mounted on top of 271-G0-TK-401, SS internals and LP steam coils, antiacid bricks, #6 SS perforated trays (20 mm); #2 SS stripping air distributors.
271-G0-TK-401
SULPHUR PIT (NOTE 12)
10300
5600
4500
-4.7
200
-
HYDRO
Underground concrete basin with SS LP steam coils and antiacid bricks.
JOB
CLIENTE - Customer LUKOIL MID-EAST LTD
A42501
EQUIPMENT LIST
LOCALITA' - Plant location
CLIENT Nr. 8015-0151-SINI-21-270-PC-EL-00001
IMPIANTO
PACKAGES
SULPHUR RECOVERY UNIT 270-PK-001
2
DIMENSION ITEM
DESCRIPTION
270-G0-PK-001
AUXILIARY BOILER PACKAGE (NOTE 14)
270-G0-PK-002
CHEMICALS PACKAGE (NOTE 8)
276-G0-PK-101
SULPHUR PELLETTIZING PACKAGE
270-G0-Y-701
INCINERATOR STACK
270
SPEC. Nr. A42501-270-000-P-000A-EQ-0001
WEST QURNA 2 - IRAQ
R E V
UNIT
DESIGN TEMPERATURE
DESIGN PRESSURE
°C
bar[g]
L
W
H
mm
mm
mm
(NOTE 13)
(NOTE 13)
(NOTE 13)
-4.7
Air: 85°C LPS: 160°C FG: 160°C
Air: LPS: FV FG: -
Air: 0.1 barg LPS: 5 barg FG: 8 barg
6000
3000
3000
-4.7
85
-
10
(NOTE 13)
(NOTE 13)
(NOTE 13)
-4.7
200
-
6
-
I.D. (top side) = 800mm
50000
-4.7
343
-
ATM
SHEET
of
19
19
REV. 2
Notes
Provided with ancilleries, control panels and all relevant controls and instrumentation.
O2 scavenger, caustic and glycol or silicon based antifoam agent SS tanks and SS delivery pumps, piping and instrumentation. Design pressure and overall lay-out dimension to be defined by EPC contractor after internal pumps selection. Facilities for sulphur pellettizing, direct loading into trucks by telescopic loading chute and storage silos. Design pressure to be defined by EPC contractor after 271-G0-P402A/B selection.
CS refractory lined, SS top section. Stack dimensions are preliminary and shall be confirmed by EPC contractor during detail engineering phase.