938g+ii+hydraulic+system

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RENR6079-01 August 2005

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS MAIN AUX.

PUMP or MOTOR

2

1

4

3

6

5

2

7

3

TWO POSITION

ONE POSITION

4

5

7

6

8

PUMP: VARIABLE and PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

VALVES

VALVE ENVELOPES

8

LINE RESTRICTION (FIXED)

RESTRICTION

PRESSURE COMPENSATION

LINE RESTRICTION (VARIABLE)

SPRING (ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

ATTACHMENT

LINE RESTRICTION VARIABLE and PRESSURE COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

A 9

P T SHIFTED POSITION

P T NORMAL POSITION

11

MEASUREMENT

10

A

SHUTTLE

SPRING LOADED

BASIC SYMBOL

INFINITE POSITION

PILOT CONTROLLED

ROTATING SHAFTS

AA PRESSURE

FLOW

TEMPERATURE

12 61

60

16

17

18

19 15

21

20

B

B

BB

22

23

24

1

25

26

938G II: B9Y1-UP CRD1-UP PHN1-UP RTB1-UP

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

938G Series II Wheel Loader IT38G Series II Integrated Toolcarrier Hydraulic System

14

13

UNIDIRECTIONAL

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID or MANUAL

SOLENOID

IT38G II: CSX1-UP JAN1-UP

SERVO

SOLENOID and PILOT or MANUAL

SOLENOID and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

27 EXTERNAL RETURN

30

29

28 31

SPRING LOADED

GAS CHARGED

FIXED DISPLACEMENT

38 36

39

40

42

D

46

47

48

Item No.

51

E

52

53 54 55

56

57

GG

HH

F

F

JJ

58

59

IT38G Series II Wheel Loader Hydraulic Schematic

G g00953118

2

3

4

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

TWO POSITION

THREE POSITION

INFINITE POSITIONING

CROSS FLOW

PARALLEL FLOW

FLOW IN ONE DIRECTION

FLOW ALLOWED IN EITHER DIRECTION

Printed in U.S.A.

Chart C (cont.) IT38G Series II Hydraulic Component Locations

Component

5

6

7

Schematic Location

Item No. 31

1

Stem (Fourth Function)

B3

2

Tilt Cylinders

A4

3

Lift Cylinders

4

Solenoid Valve (Ride Control) #

5

Solenoid Valve (Ride Control) #

6

Ride Control Accumulator

A5 A6

Component

Left Pedal Assembly

Schematic Location C6

32

Right Pedal Assembly

C7

33

Service Brakes Control Valve

C8

34

Hydraulic Oil Cooler

C2

35

Auxiliary Control Valve

C3

36

Tilt Control Valve

C4

7

Service Brake Oil Pressure Switch

A7

37

Lift Control Valve

C5

8

Accumulator Charging Valve

A8

38

Solenoid Valve (Hydraulic Fan)

C3

9

Main Control Valve %

A2

39

Hydraulic Oil Cooler Bypass Valve

C2

10

Main Relief Valve

A3

40

Rear Sevice Brakes

C6

11

Ride Control Check Valves #

A4

41

Front Service Brakes

C8

12

Inverse Shuttle Valve

A6

42

Steering Control Valve

D5

13

Flow Control Valve

A7

43

Steering Crossover Relief Valve

D6

14

Pressure Relief Valve

A8

44

Secondary Steering Pressure Switch *

15

Load Sensing Spool

A7

45

Primary Steering Pressure Switch

16

Line Relief Valve (Aux. Cylinder Rod End) @

17

Line Relief Valve (Aux. Cylinder Head End) @

18

Line Relief Valve (Tilt Cylinder Rod End)

19

Line Relief Valve (Tilt Cylinder Head End)

B3

46

Pressure and Flow Control Valve

D2

47

Secondary Steering Pump and Electric Motor *

D3

48

Diverter Valve (Secondary Steering) *

D4

B4

49

Steering Cylinders

D8

Make-up Valve

B5

50

Piston Pump (Hydraulic Fan)

E1

21

Diverter Valve (Ride Control) #

B6

51

Breaker Relief Valve (Hydraulic Tank)

E3

22

Pilot Selector and Pressure Control Valve

B1

52

Steering Metering Pump

E4

23

Ball Valve (Hydraulic Lever Lock)

B2

53

Hydraulic Oil Tank

E1

24

Stem (Auxiliary)

B3

54

Steering Pump

E3

25

Stem (Tilt)

B4

55

Check Valve (Pilot)

E4

26

Stem (Lift)

56

Steering Backup Relief Vavle

E6 F2

B5

27

Control Group (Pilot Valve)

57

Hydraulic Oil Filter

28

Fan Drive Motor

C1

58

Implement Pump

29

Rear Service Brakes Accumulator

C7

59

Braking Pump

30

Front Service Brakes Accumulator

C8

60

Line Relief Valve (Fourth Function Rod End)

61

Line Relief Valve (Fourth Function Head End)

51, 53, 57

34, 39

CC, DD, HH 12, 13, 14, 24, 25, 26,

40 AA, 29, 30

11, 21

31, 32, 33

49

28

51, 53, 57

GG, JJ, 22, 54, 55, 58, 59

23, 25, 36, 37

42, 43, 56

AA, 29, 30

44, 45, 48 23, 35, 36, 37

41

10, 16, 17, 18, 19, 20

31, 32 CC, DD, HH, 12, 13, 14, 24, 25, 26, 33

FF

F3 A3

40

38, 46, 50

BB, 47

28

4, 5, 6, 11, 21

2

3

# Ride Control is an optional attachment. @ Auxiliary Cylinders are an optional attachment

G

8

% The one stem valve (third function) is an optional attachment field conversion. The two valve stem is standard. Chart D IT38G Series II Hydraulic Pressure Tap Locations Pressure Tap

Description

Schematic Location

AA

Service Brake Accumulator Pressure

A7

BB

Implement Pilot Pump Pressure

B2

CC

Rear Service Brake Pressure

DD

Front Service Brake Pressure

C7

FF

Fan Drive Pump Pressure

C2

GG

Steering Pump Pressure

F4

HH

Hand Metering Unit Supply Pressure

F5

JJ

Implement Pump Pressure

F4

1

2

3

41

52

47

FF

10, 16, 17, 18, 19, 20

4, 5, 6,

D4

20

201-9068-00

1

VARIABLE DISPLACEMENT NON-COMPENSATED

D

Chart C IT38G Series II Hydraulic Component Locations

E

FIXED DISPLACEMENT

© 2005 Caterpillar All Rights Reserved

43

49

50

INTERNAL PASSAGEWAYS

41

45

44

VARIABLE DISPLACEMENT NON-COMPENSATED

DOUBLE ACTING

38, 46, 50 34, 39

40

GG, JJ 22, 54, 55, 58, 59

42, 43, 56

44, 45, 48 BB, 47

49

52

41

1

20 Page

FF

SINGLE ACTING

HYDRAULIC MOTORS

UNIDIRECTIONAL

DD

CC

37

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

LINES CROSSING

HYDRAULIC PUMPS

C

34

35

CROSSING AND JOINING LINES

INTERNAL SUPPLY PRESSURE

COMPLETE

RENR6079-01

C

SIMPLIFIED

ACCUMULATORS

33

32

INTERNAL RETURN

2

1

4

3

3

2

1

6

5

4

5

7

8 51, 53, 57

34, 39

6

7

40 AA, 29, 30

8

10, 16, 17, 18, 19, 20

4, 5, 6, 11, 21

31, 32, 33

1

2

3

41

52

47

FF

A 9

CC, DD, HH 12, 13, 14, 24, 25, 26,

11

10

A

AA

12 14

13 15

49

16

17

20

19

18

28

21

BB

22

23

24

25

27

26

40

38, 46, 50

B

B

GG, JJ, 22, 54, 55, 58, 59

51, 53, 57

23, 25, 36, 37

BB, 47 42, 43, 56

AA, 29, 30

31

C

41

10, 16, 17, 18, 19, 20 4, 5, 6, 11, 21

CC, DD, HH, 12, 13, 14, 24, 25, 26, 33

28

30

29

23, 35, 36, 37

31, 32

FF

28

44, 45, 48

2

3

1

33

32

C

34 36

35

37

38

DD

CC 39

FF

40

42

41

43

38, 46, 50 34, 39

D

47

Item No.

48 49

51

E

E

52

53 54 55

56

57

20 Page

RENR6079-01

50

GG

HH

F

F

JJ

58

59

938G Series II Wheel Loader Hydraulic Schematic

G g00953117

2

BB, 47

49

52

41

Chart C 938G Series II Hydraulic Component Locations

46

1

44, 45, 48

D

45

44

40

42, 43, 56

GG, JJ 22, 54, 55, 58, 59

3

4

5

6

7

Chart C (cont.) 938G Series II Hydraulic Component Locations Schematic Location

Item No.

1

Auxiliary Cylinders @

A3

31

Left Pedal Assembly

Schematic Location C6

2

Tilt Cylinders

A4

32

Right Pedal Assembly

C7

33

Service Brakes Control Valve

C8

34

Hydraulic Oil Cooler

C2

35

Auxiliary Control Valve

C3

Component

3

Lift Cylinders

4

Solenoid Valve (Ride Control) #

5

Solenoid Valve (Ride Control) #

6

Ride Control Accumulator

7

Service Brake Oil Pressure Switch

8

A5 A6

36

Tilt Control Valve

C4

A7

37

Lift Control Valve

C5

Accumulator Charging Valve

A8

38

Solenoid Valve (Hydraulic Fan)

C3

9

Main Control Valve %

A2

39

Hydraulic Oil Cooler Bypass Valve

C2

10

Main Relief Valve

A3

40

Rear Sevice Brakes

C6

11

Ride Control Check Valves #

A4

41

Front Service Brakes

C8

12

Inverse Shuttle Valve

A6

42

Steering Control Valve

D5

13

Flow Control Valve

A7

43

Steering Crossover Relief Valve

D6

14

Pressure Relief Valve

A8

44

Secondary Steering Pressure Switch *

15

Load Sensing Spool

A7

45

Primary Steering Pressure Switch

16

Line Relief Valve (Aux. Cylinder Rod End) @

17

Line Relief Valve (Aux. Cylinder Head End) @

18

Line Relief Valve (Tilt Cylinder Rod End)

B3

8

46

Pressure and Flow Control Valve

D2

47

Secondary Steering Pump and Electric Motor *

D3

48

Diverter Valve (Secondary Steering) *

D4

Line Relief Valve (Tilt Cylinder Head End)

B4

49

20

Make-up Valve

B5

50

Piston Pump (Hydraulic Fan)

E1

21

Diverter Valve (Ride Control) #

B6

51

Breaker Relief Valve (Hydraulic Tank)

E3

B1

52

Steering Metering Pump

E4

Hydraulic Oil Tank

E1

Steering Pump

E3

Steering Cylinders

D8

22

Pilot Selector and Pressure Control Valve

23

Ball Valve (Hydraulic Lever Lock)

B2

53

24

Stem (Auxiliary)

B3

54

25

Stem (Tilt)

B4

55

Check Valve (Pilot)

E4

26

B5

56

Steering Backup Relief Vavle

E6

27

Stem (Lift) Control Group (Pilot Valve)

28

Fan Drive Motor

29 30

57

Hydraulic Oil Filter

C1

58

Implement Pump

Rear Service Brakes Accumulator

C7

59

Braking Pump

Front Service Brakes Accumulator

C8

Pressure Tap

G

D4

19

Description

# Ride Control is an optional attachment. @ Auxiliary Cylinders are an optional attachment

Chart D 938G Series II Hydraulic Pressure Tap Locations

192-9949-00

Component

Schematic Location

AA

Service Brake Accumulator Pressure

A7

BB

Implement Pilot Pump Pressure

B2

CC

Rear Service Brake Pressure

DD

Front Service Brake Pressure

FF

Fan Drive Pump Pressure

C2

GG

Steering Pump Pressure

F4

HH

Hand Metering Unit Supply Pressure

F5

JJ

Implement Pump Pressure

F4

C7

% The one stem valve (third function) is an optional attachment field conversion. The two valve stem is standard.

F2 F3

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