Adco Vendor List - 2018

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FINAL

- 09.02.2017.

SOHAR REFINERY IMPROVEMENT PROJECT JOB NO : 120476 / JI-2022

Inspection and Test Plan Project: SOHAR REFINERY IMPROVEMENT PROJECT (SRIP) Owner : Oman Refineries and petroleum development Industries SAOC ( ORPIC)

PO No.: 4100-P-615Z-451-P01-A01

Contractor: Dealim -Petrofac SRIP JV

Crane Equipment 1

Kick Off Meeting

N/A

Project Documents

Project manager& manufacturer representative

2

GA Drawing

Project engineering drawings

Approvals from DPJV

Design

DPJV

R

R

R

3

WPS PQR Hoist

Material Certificate

EN 10204 3.1

QC

DPJV

R

R

R

4

Procedure NDE

ASME 8

Approved Inspector

NDT Report

R

R

R

5

Procedure FAT

Lifting Procedure & Plan

QC

FAT Report

R

R

R

6

Hook

Hook Inspection & Test plan

Visual Checking/Quantity check

QC

Hook Inspected Certificate

R

R

R

7

Rope

Rope Inspection & Test plan

Measuring

QC

EN 10204 certificate

R

R

R

Electromagnetic, Magnetic particle test & white contrast Load test & Overload test

MOM

R

R

R

3.1

Remarks

OWNER

DPJV

BYT

Konecranes for Equipment & Al Barakah for Girder

ITEM/EQUIPMENT DESCRIPTION :ME 7110, 8810,8820, 7610 & 1810

Verification Document. (Quality Control Form, Inspection Record etc)

S. N.

Activity Description

Sheet 01 of 03

Supplier’s Verification Personnel

Reference Document (Supplier’s Procedure, Contract Specification, Standard, Codes, drawings)

Rev no: F

Acceptance Criteria (Specified Test Requirements etc.) + Frequency of Test

Doc.No. : V-615Z-451-00000-Q03-001

Drum Inspection & Test plan

Visual Checking & Operation test

QC

Drum Inspected Certificate

R

R

R

Trolley

Trolley Inspection & Test plan

Visual Checking & Operation test

QC

Crane FAT report

R

R

R

10

Motor

Motor Inspection & Test plan

Functional test

QC

Motor Inspected Certificate

R

R

R

11

Panel

Panel Inspection & Test plan

Main Dimension check

QC

Inspection certificate

R

R

R

12

Gearbox

Gear box Inspection & Test plan

Main Dimension check

QC

Report in ERP system

R

R

R

14

Material receiving inspection

Factory Inspection & Test plan

Visual Checking/Quantity check

QC

Report in ERP system

R

R

R

15

Drum manufacturing

Factory Inspection & Test plan

Measuring

QC

Drum Inspected Certificate

R

R

R

16

Hoist pre-assembly (FAT-inspection point)

Factory Inspection & Test plan

Visual Checking & Operation test

QC

Inspection Certificate

R

R

W

17

Test drive (FATinspection point)

Factory Inspection & Test plan

Visual Checking & Operation test

QC

Inspection Certificate

R

R

W

FAT (crane workshop)

Functional test

QC

Crane FAT report

R

R

W

FAT (crane workshop)

Main Dimension check

QC

Crane FAT report

R

R

W

8

Drum

9

18 19

Hoist final assembly (FAT inspection point) Final inspection (FATinspection point)

Remarks

Petrofac ( Nominated TPI ) Company ( Nominated TPI )

Main Supplier

Sub Supplier ( If Applicable )

Verification Document. (Quality Control Form, Inspection Record etc)

Supplier’s Verification Personnel

Acceptance Criteria (Specified Test Requirements etc.) + Frequency of Test

Reference Document (Supplier’s Procedure, Contract Specification, Standard, Codes, drawings)

S. N.

Activity Description

20

C-testing

Procedure

Operational test

QC

Report

21

Hoist speed verification

SAT

Operational test

QC

Crane SAT

22

Effectiveness of brakes

SAT

Operational test

QC

23

Effectiveness of safety devices

SAT

Operational test

QC

Visual Inspection & measurement

QC

R

R

W

R

R

W

Crane SAT report

R

R

W

Crane SAT report

R

R

W

R

R

R/W

R

R

R

R

R

R

report

Girder

24

Receiving material inspection structural steel, Steel Plates etc Dimensional inspection visual inspection Test certificate

25

26

1. Specification for Plates: BS EN 10058 & 10059:2003, BS EN 10056-1&2, BS EN 10025, BS EN 10025-2, EN 10025 & EN 10025-1,2: 2004. (S275 JR & S275 JR+AR) Rails: DIN 17100 Gr.ST52.3 Material Test Certificate(MTC)

Before welding & fit up stage: Fit up stage

V-615Z-415-ME7110-B01-001 REV.E V-615Z-415-ME8810-B01-002 REV.E V-615Z-415-ME8820-B01-003 REV.E V-615Z-415-ME7610-B01-004 REV.E

Welding & Fit up Stage: Fit up components

V-615Z-415-ME7110-B01-001 REV.E V-615Z-415-ME8810-B01-002 REV.E V-615Z-415-ME8820-B01-003 REV.E V-615Z-415-ME7610-B01-004 REV.E

Verify drawings Material Inspection as per job # & Special buy out items

QC

Components dimensional checks alignments check, holes, and stamp markings.

QC

Material Receiving Inspection Report – & Material Test Certificate (EN 10204/ 3.1) Daily Report – Fabrication – Marking & Cutting QC Check as per Drawing. Fabrication Process Report

Remarks

Petrofac ( Nominated TPI ) Company ( Nominated TPI )

Main Supplier

Sub Supplier ( If Applicable )

Verification Document. (Quality Control Form, Inspection Record etc)

Supplier’s Verification Personnel

Acceptance Criteria (Specified Test Requirements etc.) + Frequency of Test

Reference Document (Supplier’s Procedure, Contract Specification, Standard, Codes, drawings)

S. N.

Activity Description

27

Weld preparation of weld joint

ASME Sec. IX&AWSD1.1

28

Weld Procedure Qualification

WPS & PQR

29

Welder Qualification

Welder performance qualification record

30

Visual check of weld

V-615Z-415-ME7110-B01-001 REV.E V-615Z-415-ME8810-B01-002 REV.E V-615Z-415-ME8820-B01-003 REV.E V-615Z-415-ME7610-B01-004 REV.E

Weld joints visual Inspection Verify with procedure

QC

QC

Fabrication Process Report& Welding Reports. WPS-S01& WPS – S02 PQR – S01 & PQR – S02

R

R

R

R

R

H

Check Certified Welder documents

QC

W-001 & W-003

R

R

R

Visual Random check

QC

General Inspection Report - FAB

R

R

R

Related Equipment’s

Approved Inspector TPI

R

R

R/W

32

NDE

Electromagnetic, Magnetic particle test & white contrast Butt Welds-100% RT Fillet Welds(Primary Member)100% MPT Fillet Welds(Secondary Member)-10%

33

Surface Treatment – Sand Blasting

Painting Procedure

RANDOM Inspection

QC

Final Inspection Report -B & P

R

R

R

34

Painting- Primer, Intermediate & Top coat

Painting Procedure

RANDOM

QC

Final Inspection Report -B & P

R

R

W

35

Non- Conformity Management

Non Conformity Report

100% clearance

QC

R

R

H

36

Final Inspection Record

Records

100% clearance

QC

Non Conformance Report Final Inspection Fabrication

R

R

H

37

Full load test

100% Load

Visual Inspection & Certification by TPI

QC

Certificate by TPI

R

R

W

38

Sound level Check

100% Load

Visual Inspection & Certification by TPI

QC

R

R

W

Inspection Report

Certificate by TPI

Remarks

Petrofac ( Nominated TPI ) Company ( Nominated TPI )

Main Supplier

Sub Supplier ( If Applicable )

Verification Document. (Quality Control Form, Inspection Record etc)

Supplier’s Verification Personnel

Acceptance Criteria (Specified Test Requirements etc.) + Frequency of Test

Reference Document (Supplier’s Procedure, Contract Specification, Standard, Codes, drawings)

S. N.

Activity Description

39

Dynamic Load test

100% Load

Visual Inspection & Certification by TPI

QC

Certificate by TPI

R

R

W

40

Bridge deflection test

Allowed deflection in accordance with the Span

Record the allowance

QC

Certificate by TPI

R

R

W

41

Overload test

125% Load

Visual Inspection & Certification by TPI

QC

Certificate by TPI

R

R

W

42

Final Inspection

TPI

Visual Check

QC

Certificate by TPI

R

R

H

43

Issue of IRN

Project IRN

Visual Check

QC

Client Issue record

R

R

H

44

Packing Inspection

Packing procedure

Visual Inspection

QC

R

R

H

45

Site load test

Method Statement

Witness, Inspection & Certification by TPI & Client

QC

R

R

H

W = Witness

R = Review

M = Monitoring

V-615Z-451-00000H27-001

SAT Project Record

Remarks

Petrofac ( Nominated TPI ) Company ( Nominated TPI )

Main Supplier

Sub Supplier ( If Applicable )

Verification Document. (Quality Control Form, Inspection Record etc)

Supplier’s Verification Personnel

Acceptance Criteria (Specified Test Requirements etc.) + Frequency of Test

Reference Document (Supplier’s Procedure, Contract Specification, Standard, Codes, drawings)

S. N.

Activity Description

H = Hold Point

W-DPJV/Owner representative chooses to be present throughout the scheduled activity. Vendor must give due notice of the start of this activity. If DPJV/Owner Representative fails to attend, Vendor reserves the right to start without the DPJV/ORPIC representative presence, and the activity can be validated by DPJV/ORPIC representative through the documents review. R-DPJV/Owner representative will review the records previously agreed upon to verify conformance with the requirements. Presence of DPJV/Owner representative or previous notification of the scheduled activity is not required. M-DPJV/Owner representative shall be informed in advance about starting scheduled activity, nevertheless, that activity may be carried out without DPJV/Owner representative presence. H-DPJV/Owner representative shall be present during the activity. The activity shall not be performed without his presence. If customer representative fails to attend,

Note: ITP clause # 20, 37 to 45 will be performed at site after installation.