Apqp_eng_siemens

QMS APQP Advanced Product Quality Planning Projectmanagement and Control Plan Restricted © Siemens AG 2016

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APQP : Background and requirements Complete documentation • APQP was developed within the automotive industry • Support of various standards (i. a. DIN EN ISO 9000, QS 9000, TS 16949) • Support of various guidelines (u.a. VDA) • Fulfilment of customer requirements regarding • Consistent and transparent project planing • Quality planing including minimization of stand-alone solutions Restricted © Siemens AG 2016 Page 2

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Siemens PLM Software

QMS APQP Advanced Product Quality Planning Effective Project Management and Quality Management • Systematic approach • Increase of transparence and on schedule

• Appealing visualization for intuitive data capturing • Supports the merge of product and process development data • Ensuring a consistent documentation of relevant quality data Restricted © Siemens AG 2016 Page 3

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Siemens PLM Software

Advanced Product Quality Planning schedule Concept/ Introduction/Release

Release/Advance development

Prototype

Pilot production

Serial production

APQP – Advanced Product Quality Planning Project management Planning

Project management Planning

Design FMEA Product-design and -development

Process flowchart

Design-/ Process FMEA

Control Plan

Process FMEA Process design and -development Inspection plan

Process flowchart, Control plan Product design and -development Inspection planning Serial production Feedback, evaluation and corrective measurements

Complaint management

Action management

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Siemens PLM Software

Project management as an integral part of APQP Project Management

Head data

Project information and indicators

Project phase, milestones

Project plan (Gantt) Checklists

Activities Parts data (Bill of materials)

LOP - ProjektActions

Actions incl. controlling

Escalation Management

Linking to other CAQ-Data Management of all relevant documents

Aquisition of project costs Project history Restricted © Siemens AG 2016 Page 5

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Siemens PLM Software

QMS APQP : Head data • Project tree incl. Subprojects and state

• Head data of the project together with navigation inside the project file • Project Team with contact data • Additional: Entering project information or free actions • Attachment of documents • Directly to the head data • Within the checklists • Free on the documents tab Restricted © Siemens AG 2016 Page 6

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Siemens PLM Software

QMS APQP: Checklist • Tasks inside the checklist • Colored mark regarding the state of the checklist • Actions with • • • • • •

Responsibilities Start date End date Initiator State Escalation management

• Colored mark regarding the state of the action • Phase model • Overall action management incl. Notifications (QDX-Mail) Restricted © Siemens AG 2016 Page 7

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Siemens PLM Software

QMS APQP: Gantt-Chart • Gantt chart based on checklists incl. actions and progress

• Direct Access into the checklists via the Gantt chart • Import and Export from and to MS Project possible • Possibility to compare different projects (Multiprojectmanagement) • Creation of milestones inside the Gantt chart

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Siemens PLM Software

QMS APQP: CAQ-Data • APQP Project management as a central module allows the entry to all areas of Quality Planning • Adaptions are directly visible via the integrated Change Management • Direct navigation to the involved modules (FMEA for Product/ Process, Inspections plan, Complaint etc.) • Simple navigation between the different elements of the Quality Planning Restricted © Siemens AG 2016 Page 9

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Siemens PLM Software

QMS APQP: Process Flow Chart • Import/Export of Process Flow Charts out of the master data e.g. routing, Control Plan and FMEA • Manuel creation or extension of Process Flow Charts • The existing data can be used to create Process FMEA, Control Plan or Inspections Plan • Complex visualizations of process flows are possible Restricted © Siemens AG 2016 Page 10

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Siemens PLM Software

QMS APQP: Control Plan • Creation of the Control Plan manually or based on master data

• Import out of Process-FMEA, Process Flow Chart or Inspection Plans • Combination of characteristics and Process steps via simple copy and paste • All relevant information are included: • • • • •

Characteristics Inspection devices Control methods Response plans Attached documents

• Included Reporting e.g. Process Flow Diagram Restricted © Siemens AG 2016 Page 11

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Siemens PLM Software

Advantages and Benefits

 Appealing visualization for intuitive handling of complex projects  Project monitoring through automatic indications of deadlines  Ensuring a consistent documentation of all relevant quality data  Linkage to other IBS QMS Professional modules such as QMS FMEA, QMS Control Plan  Integrated Process Flow Chart and Gantt Diagram  Easy adoption of appointments to the Gantt Chart Restricted © Siemens AG 2016 Page 12

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Siemens PLM Software