C4000 Spare Parts Manual

SPARE PARTS MANUAL C4000

COMBI-LIFT Ltd., COMBILIFT Forklift Manufacturer, Clontibret, Co. Monaghan, Ireland.

Tel: + 353 47 80500 Fax: + 353 47 80501 E-Mail: [email protected] Website: www.combilift.com

CONTENTS SECTION 1. MAINFRAME 2. REAR ARM ASSEMBLY 3. RADIATOR AND OIL COOLER 4. DIESEL TANK AND BONNET 5. HYDRAULIC TANK 6. DIVERTER VALVE 7. CABIN / HEATER ASSEMBLY 8. CABIN ASSEMBLY 9. EXHAUST 10. AIR FILTER 11. WATER TANK AND DIESEL FILTER 12. STEERING MOTOR 13. FRONT WHEEL MOTOR 13.1 REAR WHEEL MOTOR 14. GEAR PUMP 15. DASH (CONTROLS) 16. DASH (INTERNAL COMPONANTS) 17. FUSES 18. WHEELS 19. CARRIAGE 20. FORKS 21. TILT CYLINDER HYDRAULICS 22. CARRIAGE CYLINDER HYDRAULICS 22.1 (Long Wheel Base) CARRIAGE HYDRAULICS 22.2 (Short Wheel Base) CARRIAGE HYDRAULICS 23. STEERING HYDRAULICS 23.1 (Long Wheel Base) STEERING HYDRAULICS 23.2 (Short Wheel Base) STEERING HYDRAULICS 24. STEERING HYDRULICS CONT’D 25. VALVE CHEST FEED AND RETURN LINES 26. GEAR PUMPMSUCTION LINE 27. REAR HUB HYDRAULICS 28. FRONT HUB HYDRAULICS 28.1 (Long Wheel Base) FRONT HUB HYDRAULICS 28.2 (Short Wheel Base) FRONT HUB HYDRAULICS 29. OIL COOLER HYDRAULICS 30. FEED LINES TO PUMP BLOCK 31. PUMP TO INCHING AND BRAKE VALVE 32. VALVE CHEST TO MAST 33. MAST

COMBI-LIFT

Ref No. ????????-??

?????

Section ?

Drawing reference number in which the last two digits represents a change to the drawing or parts list

ITEM QTY DESCRIPTION 1 1 ???????

REF NO ????????-??

SERIAL BREAK ???? ONWARDS

Identifies part number of item selected

Name of item selected Quantity of item selected Item number corresponds with balloon number on drawing

Identifies machine serial number when part change occurred

COMBI-LIFT

1 17

11 9 8

3

34

25 10

33

6

32

4

3 5

30

27

26 31 4 7

12

24

19

3 21 13

18

1 14

16

2 22

20

29

35

23

28 10

37 7

20 7 36 16

Drg Ref. CM35001-06 Section 1

28

23

15

MAIN FRAME ASSEMBLY

10

COMBI-LIFT

MAIN FRAME ASSEMBLY

Drg Ref. CM35001-06 Section 1

ITEM

QTY

DESCRIPTION

REF NO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

6 1 21 4 2 6 34 3 2 56 4 4 2 2 3 20 1 24 24 4 1 1 4 2 2 9 6 2 4 1 2 1 2 3 2 2 2 3

M8 X 20 FOOT PLATE M8WASHER CAB RUBBERMOUNTS WASHER M16 X100 M16 LOCKNUT ENGINE RUBBER MOUNTS M10 X 50 M10NUT M10 X 35 WEARPAD BEARING SPACER BEARING WHEEL MOTOR M16 X 55 RADPANEL M10 X 60 M10 X 65 CYL.WASHER R.H.STEERING CYLINDER L.H.STEERING CYLINDER M12X40 CHANGEOVERVALVE M8X55 M8NUT M8X25 PROXIMITY SWITCH M12WASHER DIVERTER VALVE RUBBER BLOCK STEERING VALVE BRACKET M8X90 M8X45 M20 X 80 M20 LOCKNUT M20 NUT M12 X 100 BOLT

CPB00012-00 CMF00029-00 CPB00015-00 CPC00001-00 CMC00007-00 CPB00062-00 CPB00013-00 CPV00005-00 CPB00014-00 CPB00005-00 CPB00018-00 CPMC0001-00 CMS00013-00 CPS00005-00 CPHY0017-00 CPB00002-00 CMP00001-00 CPB00004-00 CPB00003-00 CMR00006-00 CMR00001-03 CMR00002-02 CPB00008-00 CPHY0005-00 CPB00042-00 CPB00049-00 CPB00040-00 CPE00001-00 CPB00080-00 CPHY0001-00 CPMC0004-00 CMF00059-00 CPB00103-00 CPB00041-00 CPB00114-00 CPB00121-00 CPB00090-00 CPB00012-00

SERIAL BREAK

COMBI-LIFT

REAR ARM ASSEMBLY

Ref No. CM35002-03 Section 2

7

10 8 14

13 3

10

12

2

9

18 16

4 15

1

5

6 17

11

7

COMBI-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY 1 1 1 1 1 10 20 10 10 2 1 2 2 2 1 1 1 1

REAR ARM ASSEMBLY

DESCRIPTION BACKARM BEARING SPACER S SPACER L WHEEL MOTOR M16X55 M16NUT M16X80 M16X110 PROXIMITY SWITCH STEERING CYLINDER CYLINDER WASHER M12WASHER M12X40 M20X60 WHEEL NUT WHEEL STUD M20NUT

Ref No. CM35002-03 Section 2

REF NO CMS00000-00 SPS00001-00 CMS00019-00 CMS00018-00 CPHY0018-00 CPB00002-00 CPB00013-00 CPB00120-00 CPB00074-00 CPE00001-00 CMR00013-02 CMR00006-00 CPB00082-00 CPB00008-00 CPB00130-00 CPW00007-00 CPW00008-00 CPB00090-00

SERIAL BREAK 9279 ONWARDS 9279 ONWARDS 9279 ONWARDS 9279 ONWARDS

9279 ONWARDS

9279 ONWARDS

COMBI-LIFT

Drg Ref. CM35003-01 Section 3

RADIATOR/OIL COLLER 5 4

3 21

19

5 11 12 20

4

1

5

13

9 3

15

8 16

6

17

24

22

23

14 10 18

7

2

COMBI-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY 1 2 4 2 6 1 3 3 2 1 4 4 8 2 1 1 1 1 1 2 1 1 2 1

RADIATOR/OIL COOLER

DESCRIPTION RADPANEL M8 X 20 M8NUT M8X25 M8WASHER HYDRAULIC OIL COOLER M10X20 M10WASHR 1NPT3X4JICADMM RADIATOR M6X20 M6WASHER HOSE CLIP HOSE BEND HOSE 1 HOSE 2 HOSE 3 HOSE 4 BATTERY BATTERY ROD BATTERY SUPPORT TEMPERATURE SWITCH 350 Watt FAN (GAS & DIESEL) 450 Watt FAN (TURBO ONLY)

Drg Ref. CM35003-01 Section 3

REF NO CMP00001-00 CPB00012-00 CPB00049-00 CPB00040-00 CPB00015-00 CPHY0013-00 CPB00081-00 CPB00032-00 CPF00004-00 CPV00024-00 CPB00044-00 CPB00060-00 CPV00029-00 CPV00030-00 CPV00025-00 CPV00026-00 CPV00027-00 CPV00028-00 CPE00034-00 CME00002-00 CME00005-00 CPV00038-00 CPV00034-00 CPV00043-00

SERIAL BREAK

14

1

11 10 17 12 13

5

12

9

8 4

6

2 3

8

16 15

7

50

16

5 49

18

3

1

19

COMBI-LIFT

17

4

2 20 27 26

8 51

30 32

28

21

40

29

47

10

31

7

15

6

HYDRAULIC TANK

48

22

25

24

33 39

12

35

11

41

13 45

42

36 34

38

46 37

44

Section 5

43

14

Drg Ref. CM35005-04

23

9

COMBI-LIFT ITEM 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

QTY 1 1 1 2 3 1 2 4 1 1 1 2 1 1 1 2 1 1 2

HYDRAULIC TANK DESCRIPTION 3/4BSP1'116MM BRAKE VALVE 3/8BSP9/16JICMF 3/8BSP7/16JICMM 3/8INSEAL 7/16JICTMMF 1/14INSEAL 3/4INSEAL BVSPOOL RETURN FILTER SUCTION FILTER 0RING SOLENOID BVNUT TANK BAFFLE 1/2" SEAL FITTING AIR BREATHER O RING

Drg Ref. CM35005.1-04 Section 5

REF NO. CPF00019-00 CPHY0006-00 CPF00026-00 CPF00020-00 CPF00055-00 CPF00001-00 CPF00059-00 CPF00057-00 CPHY0006-00 CPHY0014-00 CPHY0012-00 CPHY0042-00 CPHY0006-00 CPHY0028-00 CMH00003-00 CPF00056-00 CPF00071-00 CPHY0040-00 CPHY0044-00

SERIAL BREAK

9173,74,76 ON 9173,74,76 ON 9173,74,76 ON 9173,74,76 ON

Drg Ref. CM35006-01

COMBI-LIFT 6 PORT DIVERTER VALVE

Section 6

11

13

9

12

10

8 3

7 3

5

4 5

2

7

7 6 1 5 6

7

COMBI-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

6 PORT DIVERTER VALVE

QTY DESCRIPTION 1 6.PORT DIVERTER VALVE 1 SOLENOID 2 O-RING 1 CAP 10 1/2INSEAL 2 9/16JICMFM 10 1/2BSP9/16JICMM 1 STEERING VALVE BRACKET 2 M8X90 8 M8WASHER 3 M8X45 3 M8NUT 1 CHANGEOVERVALVE

Drg Ref. CM35006-01

Section 6

REF NO. SERIAL BREAK CPHY0001-00 CPHY0026-00 CPHY0027-00 CPHY0028-00 CPF00056-00 CPF00003-00 CPF00014-00 CMF00059-00 CPB00103-00 CPB00015-00 CPB00041-00 CPB00029-00 CPHY0005-00

Ref No. CM35007.1-00 Section 7

COMBI-LIFT HEATER ASSEMBLY(Diesel)

6 7

10

8

5

9

11 6

10

1 11 4

3

2

WATER TANK

9 10

THERMOSTAT

COMBI-LIFT ITEM

QTY

1 2 3 4 5 6 7 8 9 10 11

1 1 4 4 4 1 2 2 4 3 2

HEATER ASSEMBLY

DESCRIPTION

HEATER FAN MOTOR M8X20 M8WASHER M8NUT TEMPERATURE CONTROL M4 X 12 VENT CLIP16MM WATER HOSE Ø15MM AIR HOSE

Ref No. CM35007.1-00 Section 7 REF NO

CPC00059-00 CPC00051-00 CPB00012-00 CPB00015-00 CPB00029-00 CPC00058-00 CPB00109-00 CPC00025-00 CPV00103-00 CPC00057-00 CPC00033-00

SERIAL BREAK