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Basic Cementing Calculation PT. COSL INDO 2016. 10
Cement Plug TOC
Plug in casing
Plug in open hole
Plug in open hole & casi
Cement Plug TOC
Ite m 1
Unit Cap
2
Cap
3
Cap
4
Cap
5
Plug
6
Plug
(Drill Pipe ID)2/1029.4
bbl/ft
CSG
(Casing ID)2/1029.4
bbl/ft
OH
(Open Hole ID)2/1029.4 bbl/ft
TUB
(Tubing ID)2/1029.4
bbl/ft
(Drill Pipe OD)2/1029.4
bbl/ft
(Tubing OD)2/1029.4
bbl/ft
DP
DP TUB
Diameter unit: inch
Cement Plug TOC Plug Volume=(D1-D2) x Cap
CSG
TOC D2 Plug Volume TOC=D1Cap CSG – Plug DP + Cap D1 Plug in casing
DP
Cement Plug TOC Plug Volume=(D1-D2) x Cap
OH
x (1+EOC)
TOC D2
TOC=D1 Cap D1
Plug in open hole
OH
Plug Volume x (1+EOC)– Plug DP + Cap
DP
Cement Plug TOC
Plug Volume=(D1-D2) x Cap OH x (1+EOC) + (D2-D3) x Cap CSG TOC Plug Volume OH=(D1-D2) x (Cap OH x (1+EOC D3 - Plug DP + Cap DP) D2
Volume - Plug Volume(OH) TOC=D2 Plug Cap CSG- Plug DP + Cap DP D1
ug in open hole & casing
Cement Plug TOC Plug Volume=(D1-D2) x Cap
CSG
Plug Volume 1=(D1-DT) x (Cap TOC + Cap TUB)
CSG
– Plug
TUB
D2
DTubing 1
D1 Plug in casing
TOC=DT - Plug Volume – Plug Volume 1 Cap CSG – Plug DP + Cap DP
Cement Plug TOC Plug Volume=(D1-D2) x Cap
OH
x (1+EOC)
Plug Volume 1=(D1-DT) x (Cap OH X(1+EOC) TOC Plug TUB + Cap TUB) D2
DTubing 1
D1
Plug in open hole
TOC=DT - Plug Volume – Plug Volume 1 Cap OH x(1+EOC)– Plug DP + Cap
Cement Plug TOC Plug Volume=(D1-D2) x Cap OH x (1+EOC) + (D2-D3) x Cap CSG TOC
Plug Volume 1=(D1-DT) x (Cap OH X(1+EOC) D3 Plug TUB + Cap TUB) D2 2
Plug Volume 2=(DT-D2) x (Cap OH X(1+EOC)– Plug DP + Cap DP)
DTubing 1
D1
Plug Volume – Plug Volume (1+2 TOC=D2 Cap CSG – Plug DP + Cap DP
ug in open hole & casing
Flusher ahead & Flusher behind Flusher Volume Flusher Ahead Column= Cap CSG- Plug DP D2
D1 TOC
Flusher in casing
Flusher behind volume= Column x Cap
DP
Flusher ahead & Flusher behind Flusher Ahead Column= Flusher ahead volume Cap OH X (1+EOC)- Plug DP D1 Flusher behind = Column x Cap TOC
lusher in open hole
DP
Flusher ahead & Flusher behind Flusher Ahead Volume1= ( TOC - D1) x (Cap 2
OH
X (1+EOC)- Plug
D2 Flusher Ahead Volume2=Total volume - Volu D1
1
Flusher column 2= Volume 2 Cap CSG- Plug DP
TOC Flusher behind = Column (1+2) x Cap
sher in open hole and casing
DP
Flusher ahead & Flusher behind Flusher Ahead Volume1= ( TOC - DT) x (Cap D2 3 2 1
OH
X (1+EOC)- Plug
Flusher Ahead Volume2=
D1
(DT – D1) x (Cap
OH
X (1+EOC)- Plug
D
DTubing
TOC Flusher column 3= Volume- Volume(1+2) Cap CSG- Plug DP
Flusher behind = Column 1 x Cap TUB + Flusher in open hole Column(2+3) x Cap
DP
Casing Standoff
A=open hole diameter B= casing outside diamete
Pressure Calculation
psi=0.052 x ppg x ft
Psf Calculation
Velocity Calculation
V=open hole velocity, m/s Rm=Mud pump rate, gpm Rc=Cementing rate, bpm Dd=Drilling collar diameter, in Dc=casing diameter, in Do=Open hole diameter, in
PY YP Mud, Flusher
PV=R600-R300, cps
YP=R300-PV, lbs/100ft2 Spacer
V=R600-R300, cps
P=(0.511*R600-1.022*PV)*2.0904, lbs/100ft2 Cement
PV=(R300-R100)*1.5, cps
YP=R300-PV, lbs/100ft2
PY YP
YP→ pump pressure of starting to pump slurry PV→ pump pressure gradient of increasing pump rate
BHST BHCT BHST=TVD x PsTG + AST…………………………….. (B.1)
BHST ── estimated bottom-hole static temperature, expressed in centigrade(℃).
AST ── assumed constant-temperature-layer temperature/sea bottom mud line temperature, expressed in centigrade(℃). PsTG ── geothermal gradient, expressed in centigrade per one hundred meter(℃/100 m). TVD ── actual vertical well depth below constant-temperature-layer /vertical depth below the mud line, expressed in meters(m).
BHST BHCT
T=Ki x BHSTi……………………………………….. (B.2) Ki──conversion factor between wireline logging bottom-hole temperature after i hours static and 24 h bottom-hole static temperature (see Table B.1); BHSTi──bottom-hole static temperature measured after i hours static, expressed in centigrade (℃). after i hours static
Ki
0-11
1.15
12-14
1.13
15-21
1,08
21-23
1.03
24
1.00
BHST BHCT
PsTG=(BHST-AST)/TVD………………………………….. (B.3 )
PsTG ── geothermal gradient, expressed in centigrade per one hundred meter (℃/100 m).
BHCT=F x BHST………………………………………….. (B.4)
BHCT ──bottom-hole circulation temperature, expressed in centigrade (℃). F ──empirical factor of local area,0.70 ~ 0.85, the deeper the well is and the smaller the annular space outside the pipe is, the larger the factor is.
BHST BHCT Question:
Current drilling BHCT -- √
Current TVD -- √
AST -- √
TD BHCT -- ???