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بسم هللا الرحمن الرحيم
PRESTRESSED CONCRETE STRUCTURES (CE 407) 1
LECTURE #3
Flexural Analysis of Prestressed Beams-II By
CE 407-Prestressed Concerte Structures
Alghrafy 2016
Contents 2
Objectives of the present lecture Cracking load and cracking moment Flexural strength analysis Failure of Prestressed beams Flexural strength estimation by strain compatibility Unbonded tendons
Approximate equations for unbonded tendons Code provisions for bonded tendons Further reading
CE 407-Prestressed Concerte Structures
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Objectives of the Present lecture 3
To calculate cracking moment at a given section of
a prestressed concrete beam. To estimate flexural strength of prestressed concrete beams.
CE 407-Prestressed Concerte Structures
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Cracking Load 4 The relation between applied load and steel stress in a typical wellbonded pretensioned beam is shown in a qualitative way. Performance of a grouted post-tensioned beam is similar.
When the jacking force is first applied and the strand is stretched between abutment, the steel stress is fpj. Upon transfer of force to the concrete member, there is an immediate reduction of stress to the initial stress level fpi, due to elastic shortening of the concrete. At the same time, the self weight of the member is caused to act as the beam cambers upward. It will be assumed here that all timedependent losses occur prior to superimposed loading, so that the stress is further reduced to the effective prestress level fpe. CE 407-Prestressed Concerte Structures
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Cracking moment 5
The moment causing cracking may easily be found for a typical beam by writing the equation for the concrete stress at the bottom face, based on the homogeneous section, and setting it equal to the modulus of rupture:
ct
2
h
e
cb
Concrete centroid
1
1 2
fr
f2
Pe ec2 M cr fr 1 2 Ac r Sb
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0
Pe Pe M cr
Pe ec2 1 2 Ac r
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Contd. 6
P ec M f b e 1 2b cr f r Ac r Zb
M cr P ec f r e 1 2b S2 Ac r P Z ec M cr f r Z b e r b 1 2b Ac r
M cr total moment at cracking (including moment due to self - weight and superimposed dead and partial live loads) f r mod ulus of rupture.
Since Z b I c / cb Ac r / cb 2
Factor of safety against cracking
It is defined as a live load factor which may be
r2 M cr f r Z b Pe e cb
less than, equal to, or larger than unity. Then
Zb M cr f r Z b Aps f pe e Ac
Fcr
CE 407-Prestressed Concerte Structures
M D M d Fcr M l M cr M cr M D M d Ml Alghrafy 2016
Problem-1
30 10
7
Calculate the cracking moment and find the factor of safety against cracking for the 5 simply supported I-beam shown in cross section and elevation. The beam has to carry 15 a uniformly distributed service Concrete centroid superimposed load totaling 8 kN/m over the 13.2 15 12 m span, in addition to its own weight. Steel centroid Normal concrete having density of 24 5 kN/m3 will be used. The beam will be pretensioned using multiple seven-wire 10 strands; eccentricity is constant and equal Dimensions in cm to 13.2 cm. The prestressing force wd wl 8 kN/m immediately after transfer (after elastic shortening loss) is 750 kN. Time – e 13.2 dependent lasses due to shrinkage, creep, and relaxation total 15% of the initial P prestressing force. Find the concrete flexural stresses at mid span and support sections under initial and final conditions. The modulus of rupture of the concrete is 12 m 2.4 MPa. 10
P P
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Solution 8
For pretensioned beams using stranded cables, the difference between section properties based on the gross and transformed section is usually small. Accordingly, all calculations will be based on properties of the gross concrete section. Average flange thickness will be used. 30 10
Area Propeties : 10
12.5
5 17.5
15
60 17.5
13.2
15
Ac 2 (30 12.5) 35 10 1100 cm 2 110 103 mm 2 1 I c 2 30 12.53 30 12.5 (17.5 12.5 / 2) 2 12 Concrete centroid 1 3 5 4 9 4 10 35 I c 4.69 10 cm 4.69 10 mm 12 Steel centroid
5 12.5
10 Dimensions in cm
CE 407-Prestressed Concerte Structures
I c 4.69 109 Zb Zt 15.6 106 mm3 ct 30 10 r2
I c 4.69 109 42.6 103 mm 2 3 Ac 110 10
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Contd. Pe 0.85 Pi 0.85 750 637.5 kN
9
3 r2 6 3 42.6 10 M cr f r Z b Pe e 2.4 15.6 10 637.5 10 132 300 cb M cr 37.44 106 174.68 106 212.1106 N.mm 212.1 kN.m
w0 self weight Ac 24 kN/m 3 110 103 10-6 24 2.64 kN/m w0l 2 2.64 12 2 MD 47.52 kN.m 8 8 wl 8 kN/m (assumed that the entire supeimposed load is due to live load) wl l 2 8 12 2 Ml 144 kN.m 8 8
The safety factor against cracking, expressed with respect to an increase in the live load is Fcr
M cr M D M d M cr M D 0 212.1 47.52 0 1.14 Ml Ml 144
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Flexural Strength Analysis…..
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Stress-strain curve for Prestressing steel 11
Prestressing steels do not show a definite yield plateau. Yielding develops gradually and , in the inelastic range, the stress-strain curve continues to rise smoothly until the tensile strength is reached.
In the absence of a well-defined yield stress for prestressing steels of wire and strand type, the yield stress is defined as the stress at which a total extension of 1% is attained. For alloy bars, the yield stress is taken as equal to the stress producing an extension of 0.7%. CE 407-Prestressed Concerte Structures
fpe, εpe = stress and strain in the steel due to effective prestress force Pe after all losses. fpy, , εpy = yield stress and yield strain fpu, εpu=ultimate tensile strength and ultimate strain of the steel fps, εps = stress and strain in the steel when the beam fails.
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Failure of Prestressed Beams 12
For under-reinforced beams, failure is initiated by yielding of the tensile steel. The associated large tensile strains permit widening of flexural cracks and upward migration of the neutral axis. The increased concrete stresses acting on the reduced compressive area result in a “secondary” compression failure of the concrete, even though the failure is initiated by yielding. The stress in steel at failure will be between points A and B. The large steel strains produce visible cracking and considerable deflection of the member before the failure load is reached. This is an important safety consideration. CE 407-Prestressed Concerte Structures
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Failure of Prestressed Beams (contd.) 13
Over-reinforced beams fail when the compressive strain limit of the concrete is reached (0.003 according to ACI and SBC), at a load when the steel is still below its yield stress, between points O and A. This type of failure is accompanied by a downward movement of the neutral axis, because the concrete is stressed into its nonlinear range although the steel response is still linear. This type of failure occurs suddenly with little warning. CE 407-Prestressed Concerte Structures
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computation of nominal moment resistance, Mn 14
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Minimum reinforcement for flexural members 15
Minimum reinforcement for flexural members
For statically determinate members with a flange of width b in tension, ACI specifies that bw in the equation giving As,min shall be replaced by b or 2bw whichever is smaller. When the flange is in compression, bw is sued. CE 407-Prestressed Concerte Structures
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Flexural Strength Estimation By Strain-Compatibility 16
ASSUMPTIONS
The variation of strain on the cross-section is linear i.e.
strains in the concrete and the bonded steel are calculated on the assumption that plane sections remain plane. Concrete carries no tensile stress, i.e. the tensile strength of the concrete is ignored. The stress in the compressive concrete and in the steel reinforcement are obtained from actual or idealized stress-strain relationships for the respective materials. CE 407-Prestressed Concerte Structures
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Notations 17
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Notations 18
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Notations 19
ACI Code Provisions for Tension-Controlled, Transition, and Compression-Controlled Sections at Increasing Levels of Reinforcement Sections are tension-controlled when the net tensile strain in the extreme tension steel is equal to or greater than 0.005 just as the concrete in compression reaches its assumed strain limit of 0.003 Sections are compression-controlled when the net tensile strain in the extreme tensile steel is equal to or less than the 0.002 at the time the concrete in compression reaches its assumed strain limit of 0.003
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Idealized Stress Diagram 20
b
cu
A' a
dp
f
0.85 f c'
' c
1c
c
a/2 C
Neutral Axis
ps Section
Strain
CE 407-Prestressed Concerte Structures
f ps Actual stresses
f ps
T
Idealized stresses (ACI 318 )
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b
cu
A' a
dp
f
0.85 f c'
' c
1c
c
a/2
C
Neutral Axis
f ps
ps
f ps
T
Idealized stresses (ACI 318 ) In the above figure, an under-reinforced section at the ultimate moment is shown. The section has a single layer of bonded prestressing steel. At the ultimate moment, the extreme fiber compressive strain εcu is taken in ACI 318 to be cu 0.003 The depth of the ACI318' s rectangular stress block is c Section
Strain
Actual stresses
1
and the uniform stress intensity is 0.85 f . The parameter 1 depends on the ' c
concrete strength and may be taken as
1 0.85 for f c' 28 MPa....1 0.65 for f c' 56 MPa 1 0.85 - 0.008 ( f c' 28) 0.65 for 56MPa f c' 28 MPa 0.65 1 0.85 CE 407-Prestressed Concerte Structures
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b
cu
A' a
dp
f
0.85 f c'
' c
a/2
1c
c
C
Neutral Axis
Ap
l
f ps
ps
Section
Strain
f ps
Actual stresses
T
Idealized stresses
Resultant compressive force C Volume of the rectangular stress block C stress hatched area 0.85 f c' b( 1c) C 0.85 f c'b1c
T f ps Ap
C will act at the centroid of the hatched area A’.
where f ps stress in the bonded tendons.
a The nominal flexural strength : M n Tl Ap f ps d p 2 And the design moment : M M n ; Capacity reduction factor In ACI 318, 0.9 for member is tension controlled . ps CE 407-Prestressed Concerte Structures
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0.005 Alghrafy 2016
b
cu
A' a
dp
f
0.85 f c'
' c
a/2
1c
c
C
Neutral Axis
Ap
Section
l
f ps
ps Strain
Actual stresses
f ps
T
Idealized stresses
a The nominal flexural strength : M n Tl Ap f ps d p 2
Assuming sectional and material properties are given, above equation contain three unknowns, a, f ps and Mn
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Strains and stresses as beam load is increased to failure 24
Strain distribution (1) results from application of effective prestress force Pe, acting alone, after all losses. At intermediate load stage (2) decompression of the concrete takes place. Due to bond the increase in steel strain is the same as the decrease in concrete strain at that level in the beam. When the member is overloaded to the failure stage (3), the neutral axis is at a distance c below the top of the beam.
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Strain in the prestressing tendon at the ultimate load condition 25
The strain in the prestressing tendon at the ultimate load condition may be obtained from ps
1
2
3
where ps Tensile strain in the prestressing steel at ultimate
1 Strain in the prestressing steel pe
f pe Ep
Pe / Ap Ep
2 The strain in the concrete at the prestressing steel level when externally applied moment is zero (the increase in steel strain as the concrete at its level is decompressed) Pe Pe e 2 Ic Ac 3 The concrete strain at the prestressing steel level at ultimate load condition 1 Ec
dp c cu c CE 407-Prestressed Concerte Structures
Strain in the prestressing tendon at the ultimate load condition (Contd.) 26
ps 1 2 3 Note - 1 : In general, the magnitude of 2 in above equation is very much less than either 1 or 3 , and may usually be ignored without introducing serious errors.
ps 1 3 Note - 2 : ps can be determined in terms of the position of the neutral axis at failure c and the extreme compressive strain cu . If ps is known, the stress in the prestressing steel at ultimate f ps can be determined from the stres - strain diagram for the prestressing steel. With the area of prestressing steel known, the tensile force at ultimate can be calculated.
Note - 3 : In general, however, the steel stress is not known at failure and it is necessary to equate the tensile force in the steel tendon (plus the tensile force in any non - prestressed tensile steel) with the concrete compressive force (plus the compressive force in any non - prestressed compressive steel) in order to locate the neutral axis depth, and hence find ε ps . CE 407-Prestressed Concerte Structures
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Determination of Mn for a singly reinforced section with bonded tendons 27 1.
Select an appropriate trial value of c and determine εps (= ε1 + ε2 + ε3). By equating the tensile force in the steel to the compressive force in the concrete, the stress in the tendon may be determined:
0.85 f c'b1c T Ap f ps C 0.85 f b1c f ps Ap Plot the point εps and fps on the graph containing the stress-strain curve for the prestressing steel. If the point falls on the curve, the value of c selected in step 1 is the correct one. If the point is not on the curve, then the stress-strain relationship for the prestressing steel is not satisfied and the value of c is not correct. If the point εps and fps obtained in step 2 is not sufficiently close to the stressstrain curve for the steel, repeat steps 1 and 2 with a new estimate of . A larger value of c is required if the point plotted in step 2 is below the stress-strain curve and a smaller value is required if the point is above the curve. ' c
2.
3.
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Contd.. 28 4. 5.
Interpolate between the plots from steps 2 and 3 to obtain a close estimate for εps and fps and the corresponding value for c. With the correct values of fps and c, determined in step 4, calculate the ultimate nominal moment Mn and find the design strength.
a M n Ap f ps d p 2 where a 1c
Ɛt=Ɛps
Design strength M n
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0.85 f c'b1c f ps Ap If f ps is more than actual c is also more than actual.
Trial c (mm)
εps
fps (MPa)
Point plotted
230
0.0120
1918
1
210
0.0128
1751
2
220
0.0124
1835
3
Reduce c in the next trial.
Point 3 lies sufficiently close to the stress-strain curve for the tendon and therefore the correct value for c is close to 220 mm.
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Problem-2 30 Calculate the ultimate flexural strength Mn of the rectangular section shown below. The steel tendon consists of ten 12.7 mm diameter strands (Ap = 1000 mm2) with an effective prestress Pe = 1200 kN. The stress-strain relationship for prestressing steel is also given below and the elastic modulus is Ep = 195 × 103 MPa. The concrete properties are fc’ = 35 MPa and Ec= 29800 MPa.
650 750
(a) Section CE 575: Dr. N. A. Siddiqui
Stress (MPa)
350
Ap
fpu=1910 MPa
200 fpy=1780 MPa 0 1500 100 0
500 0
0
0.005
0.01 0.015 Strain
0.02 Alghrafy 2016
Solution 31
Given: Ap = 1000 mm2 ;Effective prestress Pe = 1200 kN; modulus Ep =on 195 103 MPa; fc’ = 35 MPa Ec= 29800 TheElastic parameter 1 depends the×concrete strength and mayand be taken as 1 MPa. 0.85 - 0.008 ( f c' 28) 0.65 for f c' 28 MPa
1 0.80
0.85 f c'
cu 0.003
350
c
1c
a/2 C
650 750
2
Ap (a) Section
(b) Strain due to Pe
CE 407-Prestressed Concerte Structures
3 (c) Strain at ultimate
f ps
T
(d) Concrete stress block at ultimate Alghrafy 2016
Solution (contd.) Tensile strain in the prestressing steel at ultimate : ps 1 2 3 The initail strain in the tendons due to the effective prestressis given by Pe 1200 103 1 0.00615 E p Ap 195 103 1000
2 The strain in the concrete at the prestressing steel level when externally applied moment is zero (the increase in steel strain as the concrete at its level is decompressed) 3 3 2 1 Pe Pe e 1 1200 10 1200 10 275 0.00040 Ec Ac I c 29800 750 350 1 3 350 750 12 3 The concrete strain at the prestressing steel level at ultimate load condition 2
d c 650 c 0.003 cu p c c Tensile strain in the prestressing steel at ultimate :
650 c c
ps 1 2 3 0.00655 0.003 CE 407-Prestressed Concerte Structures
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Solution (contd.) 33
650 c ps 0.00655 0.003 c
The magnitude of resultant compressive force C : C 0.85 f c'b1c 0.85 35 350 0.801 c 8340c The resultant tensile force T is given by T f ps Ap 1000 f ps Horizontal equilibriu m requires that C T and hence f ps 8.34c
Trial values of c can now be selected and the corresponding values of ε ps and f ps are plotted on the stress - strain curve for the steel as shown. CE 407-Prestressed Concerte Structures
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2000
fpy=1780 MPa
fpu=1910 MPa
1 3 2
Stress (MPa)
1500 1000
500 0
0
0.005
0.01 0.015
0.02
Strain Trial c (mm)
ps
f ps
Point plotted
230
0.0120
1918
1
210
0.0128
1751
2
220
0.0124
1835
3
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34
Point 3 lies sufficiently close to the stress-strain curve for the tendon and therefore the correct value for c is close to 220 mm (0.34 c)
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dp c 650 220 cu t 0.003 0.00586 0.005 220 c The member is tension controlled and 0.9 1c The ultimate moment : M n f ps Ap d p 2 0.801 220 6 M n 1835 1000 650 10 1035 kN.m 2 The design moment : M n 0.9 1035 931.5 kN.m
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Sections containing non-prestressed reinforcement and bonded tendons 36
cu
b d
'
a
Asc
dp
c
f
0.85 f c'
' c
fy
sc
Cs
1c
Cc
Neutral Axis
ds Ap
lc l s
f ps
ps
Ast Section
st
Strain
fy Actual stresses
From T p Ts Cc C s we have : Cc T p Ts C s 0.85 f c'b1c f ps Ap f y ( Ast Asc ) c f ps
0.85 f c'b1c f y ( Ast Asc )
f ps
Tp
Ts Idealized stresses (ACI318)
Ap f ps Ast f y Asc f y 0.85 f c'b1
M n Cs ls Cc lc Tp d s d p
Ap
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Unbonded Tendons 37
When the prestressing steel is not bonded to the concrete, the stress in the
tendon at ultimate, fps, is significantly less than that predicted for bonded tendons. Accurate determination of the ultimate flexural strength is more difficult than for a section containing bonded tendons. This is because final strain in the tendon is more difficult to determine accurately. The ultimate strength of a section containing unbonded tendons may be as low as 75% of the strength of an equivalent section containing bonded tendons. Hence, from a strength point of view, bonded construction is to be preferred.
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38
Flexural Strength Analysis Approximate Methods
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Approximate code-oriented procedures bonded tendons 39
Method 1 1) p
Aps f ps bd p f c'
0 .3
Aps f p Ast Asc Rectangle, I or T section with x in fling c M n Aps f ps d p 1 A f d hf ps ps p bdf c' 2 Apsf 0.85 f c' b bw Aps f ps hf c M n Apsw f ps d p 0.85 f c' b bw h f d I or T section with x out the fling 2 2 hf Apsf 0.85 f c' b bw Aps Apsw Aps Apsf f ps Aps f p Ast Asc f ps f pu 1 0.5 ' bdf c
2) p
Aps f ps bd p f c'
0.3
M n 0.25 f c'bd p2
Rectangle, I or T section with x in fling
M n 0.25 f c'bw d p2 0.85 f c' (b bw )h f (d 0.5h f )
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I or T section with x out the fling
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Approximate code-oriented procedures bonded tendons 40
Method 2 (AASHTO LRFD 2003) f ps
k k f pu 1 1 2 1
k2
Aps f pu Ast Asc
k1 0.4 k1 0.28
0.85
f py f pu
f py f pu
0 .9
0.9
b d p f c'
Aps f pu Ast Asc Rectangle, I or T section with x in fling c Aps f ps d p M n Aps f ps d p 1 hf ' bdf c 2 Apsf 0.85 f c' b bw Aps f ps hf c M n Apsw f ps d p 0.85 f c' b bw h f d I or T section with x out the fling 2 2 hf Apsf 0.85 f c' b bw Aps Apsw Aps Apsf f ps
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Approximate code-oriented procedures bonded tendons Method 3 (2002 ACI Code)
41
𝛾𝑝 = 0.28 for 𝑓𝑝𝑦 ≥ 0.9 𝑓𝑝 [low relaxation] 𝛾𝑝 = 0.40 for 𝑓𝑝𝑦 ≥ 0.85 𝑓𝑝 [stress relieved] 𝛾𝑝 = 0.55 for 𝑓𝑝𝑦 ≥ 0.80 𝑓𝑝 [bar] CE 407-Prestressed Concerte Structures
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Approximate code-oriented procedures bonded tendons Method 3 (2002 ACI Code)
42
Aps f p Ast Asc Rectangle, I or T section with x in fling c M n Aps f ps d p 1 A f d hf ps ps p ' ' bdf 2 A 0 . 85 f b b Aps psf c w c f ps h c f M n Apsw f ps d p 0.85 f c' b bw h f d I or T section with x out the fling 2 2 hf Apsf 0.85 f c' b bw Aps Apsw Aps Apsf f ps
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Approximate code-oriented procedures unbonded tendons Method 1 (2002 ACI Code) 1) p
Aps f ps bd p f c'
43
0 .3
Aps f pu Ast Asc Rectangle, I or T section with x in fling c Aps f ps d p M n Aps f ps d p 1 hf ' bdf c 2 Apsf 0.85 f c' b bw Aps f ps hf c M n Apsw f ps d p 0.85 f c' b bw h f d I or T section with x out the fling 2 2 hf Apsf 0.85 f c' b bw Aps Apsw Aps Apsf f ps CE 407-Prestressed Concerte Structures
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Approximate code-oriented procedures unbonded tendons Method 1 (2002 ACI Code) 2) p
Aps f ps bd p f c'
44
0.3
M n 0.25 f c'bd p2
Rectangle, I or T section with x in fling
M n 0.25 f c'bw d p2 0.85 f c' (b bw )h f (d 0.5h f )
I or T section with x out the fling
Method 2 (AASHTO LRFD 2003)
f ps f pe 105 Aps f pu Ast Asc Rectangle, I or T section with x in fling c Aps f ps d p M n Aps f ps d p 1 hf ' bdf c 2 Apsf 0.85 f c' b bw Aps f ps hf c M n Apsw f ps d p 0.85 f c' b bw h f d I or T section with x out the fling 2 2 hf Apsf 0.85 f c' b bw Aps Apsw Aps Apsf f ps CE 407-Prestressed Concerte Structures
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Problem-3 45 Calculate the ultimate flexural strength Mn of the rectangular section shown below. The beam is a simply supported post-tensioned beam which spans 12 m and contains single unbonded cable. The steel tendon consists of ten 12.7 mm diameter strands (Ap = 1000 mm2) with an effective prestress Pe = 1200 kN. The stress-strain relationship for prestressing steel is also given below and the elastic modulus is Ep = 195 × 103 MPa. The concrete properties are fc’ = 35 MPa and Ec= 29800 MPa.
350
650 750
Ap
Section CE 407-Prestressed Concerte Structures
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Solution 46
Given: Ap = 1000 mm2 ;Effective prestress Pe = 1200 kN; Elastic modulus Ep = 195 × 103 MPa; fc’ = 35 MPa and Ec= 29800 MPa.
1 0.85 - 0.008 ( f c' 28) 0.65 for f c' 28 MPa The stress in the tendon caused by the effective prestressing force Pe : f pe
Pe 1200 MPa Ap
With the span - to - depth ratio equal to 16, the stress in the unbonded tendon at ultimate f ps f pe 69
f c' bd p 6.9 KAp
f ps 1200 69
35 350 650 1280 MPa 6.9 100 1000
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Contd. 47
c
Ap f ps Ast f y Asc f y 0.85 f c'b1
1000 1280 0 0 154 mm 0.85 35 350 0.801
c The ultimate moment : M n Tl f ps Ap d p 1 2 0.801153 6 M n 1280 1000 650 10 754 kN.m 2
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Further Reading 48
Read more about the ultimate flexural strength of prestressed concrete beams from: • Design of Prestressed Concrete by A. H. Nilson, John Wiley and Sons, Second Edition, Singapore. • Design of Prestressed Concrete by R. I. Gilbert and N. C. Mickleborough, First Edition, 2004, Routledge.
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Thank You 49
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