Injection Molding Part Costing

PURGE POUNDS:

8 QUANTITY

MATERIAL COSTS: PART WEIGHT W/SPRUE (oz) PART WEIGHT IN LBS MATERIAL PRICE PER LB ADDITIVE COST PER LB LBS. MATERIAL REQU. PURCHASED COMPONENTS PART COST MATERIAL ONLY REJECT RATE % MAT'L COST W/REJECTS % OF TOTAL PRICE FACTORY OVERHEAD IM MACHINE COST MACHINE SIZE (TONS) MACHINE RATE CYCLE TIME, SEC. CYCLES PER HOUR NUMBER OF CAVITIES MACHINE HOURS REQUIRED SHRT. RN. CHRG. REJECT RATE MACHINE COST W/REJECTS % OF TOTAL PRICE SECONDARY OPERATION COST MACHINE RATE CYCLE TIME, SEC. CYCLES PER HOUR NUMBER OF PARTS/CYCLE MACHINE HOURS REQUIRED SHRT. RN. CHRG. REJECT RATE MACHINE COST W/REJECTS % OF TOTAL PRICE SET UP COST % OF TOTAL PRICE PACKAGING/SHIPPING COST % OF TOTAL PRICE TOTAL FACTORY O/H % OF TOTAL PRICE DIRECT LABOR NUMBER OF OPERATORS LABOR COST TOTAL DIRECT LABOR % OF TOTAL PRICE TOTAL GROSS COST GROSS MARGIN

500

1000

R&D PART # 5000

25000

100000

0.32 0.020 $1.85

$1.85

$1.85

$1.78

$1.60

19 $0.060 $0.127

29 $0.060 $0.112

114 $0.060 $0.100

540 $0.060 $0.097

2134 $0.060 $0.093

$0.134 20.0%

$0.118 22.1%

$0.106 24.0%

$0.102 24.2%

$0.097 23.7%

$40.00

$40.00

$40.00

$40.00

$40.00

2.56 $0.000

5.12 $0.000

26 $0.000

128 $0.000

512 $0.000

$0.205 30.6%

$0.205 38.3%

$0.205 46.5%

$0.205 48.7%

$0.205 49.7%

$25.00

$25.00

$25.00

$25.00

$25.00

0.29 $0.000

0.57 $0.000

2.86 $0.000

14.32 $0.000

57.27 $0.000

$0.014 2.1%

$0.014 2.7%

$0.014 3.3%

$0.014 3.4%

$0.014 3.5%

$0.160 23.9%

$0.080 15.0%

$0.016 3.6%

$0.003 0.8%

$0.001 0.2%

$0.000 0.0% $0.379 56.7%

$0.000 0.0% $0.285 53.3%

$0.000 0.0% $0.221 50.1%

$0.000 0.0% $0.208 49.5%

$0.000 0.0% $0.205 49.9%

$0.033 5.0% $0.546 20.0%

$0.033 6.2% $0.436 20.0%

$0.033 7.5% $0.360 20.0%

$0.033 7.9% $0.343 20.0%

$0.033 8.1% $0.336 20.0%

$0.029 $0.061 $0.033 $0.123 $0.669 $0.000 $0.669 $334

$0.023 $0.048 $0.027 $0.098 $0.534 $0.000 $0.534 $534

$0.019 $0.040 $0.022 $0.081 $0.441 $0.000 $0.441 $2,203

$0.018 $0.038 $0.021 $0.077 $0.420 $0.000 $0.420 $10,499

$0.018 $0.037 $0.021 $0.076 $0.412 $0.000 $0.412 $41,176

5.0%

80 35 103 2 0 5.0%

2 1800 1 0 3.0%

$80

0.5 $13.00

S,G+A AND PROFIT SALES GENERAL + ADMINISTRATIVE PROFIT TOTAL S, G + A TOTAL COST SALES REP SELLING PRICE SET/EACH TOTAL SALES

TOOLING QUOTATION From: R&D PLASTICS LLC 7275 N.E Evergreen Pkwy Hillsboro, OR 97124

Quote no.: 0 Date: 0 Respond by: Refer questions to: Person preparing quote: 0 Please send your quotation for an injection mold per the following specifications and drawings. To:

Customer Name: 0 Material: 0

Project Name: Shrink factor:

Name 1 of 2 parts 3

P/N: P/N: P/N:

MOLD CONSTRUCTION: Standard 3 plate Stripper Hot runner Insulated runner Other (specify) #1 steel #2 steel #3 steel Aluminum Insert mold Retainer

E/C: E/C: E/C:

SPECIAL FEATURES: Leader pins Spring loaded K.O. Inserts molded in place K.O. on stationary side Accelerated K.O. Positive K.O. return Hyd. operated K.O. bar Parting line locks Double ejection Other (specify)

Cav. Cav. Cav. MATERIAL: Cavities Cores Tool steel Aluminum Stainless Other (specify) HARDNESS: Cavities Cores Hardened Pre-hard Other (specify)

KLD 93

FINISH: Cavities Cores SPE/SPI# Mach. finish Chrome plate Texture TEXTURE #

COOLING: Cavities Cores Inserts Retainer plates Other plates Bubblers Other (specify)

TYPE OF GATE: Edge Center sprue Sub-gate Pin point Other (specify)

EJECTION: K.O. pins Blade K.O. Sleeve Stripper Air Special Lifts Unscrewing (auto) Removable inserts (hand) Guided Other (specify)

SLIDE ACTION: Angle pins Hydraulic plate Air cylinder Positive lock Cam K.O. activated spring Ltd. Other (specify)

FIXTURE: Drilling Tapping Holding Other (specify)

Design by: Design level Heaters Supplier: Limit switches:

Family mold yes no

Mold maker Detailed design Mold maker Supplied by:

Customer Layout (3 copies) Molder

Third party

Mounted by mold maker

Notes:

Quoted price:

Quoted by:

Quoted delivery:

Company name:

7275 NW EVERGREEN PARKWAY, BLDG F, SUITE 200, HILLSBORO, OR 97124 PHONE (503) 693-7993 FAX (503) 693-8798

R&D PLASTICS LLC

=========================QUOTATION======================= CUSTOMER ATTENTION: NAME: ADDRESS: CITY/STATE/ZIP:

0 0 0 0

MATERIAL : COLOR:

0 0

PART DESCRIPTION

DATE: QUOTE NO: RFQ NO:

1/1/1904 0 0

QUANTITY

PRICE

U/M

500 1,000 5,000 25,000 100,000

$0.669 $0.534 $0.441 $0.420 $0.412

SET/EACH SET/EACH SET/EACH SET/EACH SET/EACH

0 0

ALL PRICES ARE FOB HILLSBORO

$0

MOLD DESCRIPTION:

MOLD PRICE:

0

LEAD TIME:

0

TEXTURE:

0

FIXTURES INCLUDED IN MOLD PRICE:

0 0 0 0 MOLD AND FIXTURE TERMS:

50% DOWN WITH ORDER/40% AT MOLD DELIVERY/10% UPON APPROVAL OF SAMPLE PARTS

SUBMITTED BY: (SEE SEPARATE SHEET FOR TERMS AND CONDITIONS)

R&D PLASTICS MOLD TEST CONTROL SHEET BACKGROUND INFORMATION COMPANY: MAILING ADDRESS: CITY, STATE, ZIP ATTN: PART NAME: CUSTOMER PART NUMBER: MATERIAL: MOLDMAKER DESIGNER

0 0 0 0 0 0 0

R&D Q/N DATE: RFQ # FILE NAME QUOTER R&D PART# COLOR # TEXTURE: SHRINK:

0 0 0 0 0 0 0 0 0

TEST NUMBER : QUOTE INFORMATION CYCLES PER HOUR PART WEIGHT W/SPRUE SHOT WEIGHT MOLD INFORMATION MOLD SIZE # CAVITIES R&D MOLD # OR INSERT # TEST INFORMATION TEST ENGINEER PURPOSE OF TEST NO. OF PARTS NEEDED CUSTOMER PRESENT TEST DUE DATE

103 0.324

0.05 80

REJECT RATE MACHINE SIZE MOLD PO #: PO RECEIVED: DOWN RECEIVED: TEST PO # TEST NO. MACHINE SIZE: LBS MATERIAL: REV LEVEL:

80 0 0

TEST RESULTS # SAMPLES TO CUSTOMER # SAMPLES TO QA

DATE OF TEST MACHINE # MACHINE HOURS OPERATOR HOURS MAT. LBS. USED

OUTSIDE VENDOR NAME OF VENDOR OPERATION WRITTEN COMMENTS

# PARTS NEEDED SPECIAL INSTRUCTIONS MOLD CHECK LIST

GATES SEALOFFS VENTING EJECTION COOLING

SPECIFIC MOLD CHANGES 1 2 3 4 5 6 7 8