Inspection Test Plan- Piping Fabrication

Inspection and Test Plan Piping Fabrication Document Number:

XXXX XXXX XXXXX

XXXXXX—XXXX--XXXXX Piping and Mechanical Works Contract No. XXXXXXXXX X

Approval and Change History Issue

Description Date

Piping Fabrication

0

Issued for Approval

1

Revised to Incorporate Client Comments

Page 1 of 5

Quality

Approval Proj. Man.

Inspection & Test Plan

Contract No. XXXXXXX ITP Number XXXX XXXXX

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication No.

Operation Document Number

1.0

Standard, Spec or Drawing

Verifying Document/ Report

AS4041

Inspection

Remarks

Response .

Workshop Fabricator

Fabricato r

Client

PE/QC

H

H/R

R

PE/QC

H

H/R

M/R

Approvals

1.1

Welding Procedure Specification (WPS) approval

1.2

Qualify welders to approved WPS

AS4041

Approved WPS/PQR WQR

1.3

Prepare WPS and Approved Welder Registers

AS4041

Registers

PE/QC

H

H/R

R

1.4

Review Subcontractors ITP’s

XXXXXXXX

ITP

PE/QC

H

H/R

R

AS4041

D/Dkt/PO

WF/ST

M

M

M

D/Dkt/PO

WF/ST

V/D

M

M

2.0

(May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Project Quality Plan

Not required if this pre-approved ITP is used

Materials

2.1

Receive materials

2.1

Inspect materials: • quantities • conformance to requirements • dimensional • damage • material certification

Project Quality Plan

XXXXXX

Inspection Codes Key

Piping Fabrication

H W M

Hold Point Witness Monitor

V D R

Visual Inspection Dimension Inspection Review & Approve Documentation Page 2 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Inspection & Test Plan

Contract No. XXXXXXX ITP Number XXXX XXXXX

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication No.

Operation Document Number

3.0

Standard, Spec or Drawing

Verifying Document/ Report

AS4041

Inspection

Remarks

Response .

Workshop Fabricator

Fabricato r

Client

Current Revision Documents

WF/QC

M

M

M

AS4041

AFC Dwg

WF/EX

V/M

M

M

AS4041 & WPS AS4041/ AS4037

AFC Dwg

WF/QC

V/M

M

M

EC-F-054

WF/QC

V/D

M

R

(May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Shop Fabrication

3.1

Approved WPS available at work station

3.2

Check material for item, type, material, size, rating & unique number

3.3

Check weld preparations

3.4

Calculate NDT % Requirements on Piping – Confirm Piping Class

3.5

Check welding consumables

WPS

WPS

WF/QC

V/M

M

M

3.6

Check fit up, configuration, dimension and orientation

WPS

AFC Dwg

WF/QC

V/M

M

M

3.7

Check for spool and sub spool identification

Project Quality Plan

AFC Dwg

WF/QC

V/M

M

M

Register/WQR

WF/QC

R

M

M

WPS

WF/QC

M

M

M

Weld Maps

WF/QC

V/M

M

M

WPS

WF/QC

V/M

M

M

3.8

Check welder qualification

AFC Drawings Welder Register

3.9

Check welding parameters

WPS

3.10

Check weld marking (welder’s ID, date and consumable)

3.11

Check weld root and hot pass

3.12

Check removal of slag, spatter, scale and flux

AS4041

ITP

WF/QC

V/M

M

M

3.13

Check completed weld

AS4041

ITP

WF/QC

V/M

M

M

Inspection Codes Key

Piping Fabrication

H W M

Hold Point Witness Monitor

V D R

Visual Inspection Dimension Inspection Review & Approve Documentation Page 3 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Nominate on Subcontractors NDT% Form amount and type of NDT required. i.e PT/MT or UT/RT - Construction code acceptance criteria shall be SPEC 000-S-0011 on all NATA NDT testing reports

Verify & accept by signing section 4.6 of this ITP Verify & accept by signing section 4.6 of this ITP

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Inspection & Test Plan

Contract No. XXXXXXX ITP Number XXXX XXXXX

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication No.

Operation Document Number

Standard, Spec or Drawing

Verifying Document/ Report

Response .

Workshop Fabricator

Fabricato r

Client

Inspection

Remarks

3.14

Record welding traceability information

AS4041

Not Report

WF/QC

R

M

M

3.15

Final dimensional check

AS4041

AFC Dwg

WF/Ex

V/D/M

M

M

AS4041

This ITP

WF/QC

V

M

M

H

R

W

Punch list

M

M

M

Engineering Drawing marked in red pen NDT Reports

R

R

H

R

R

Ex/PE Ex/PE

M H

M H/W

M M

PE/Ex

H/R

H/R

R

Ex Ex

M H/R

M M

M M/R

4.0

Inspection and Testing

4.1

All Welds 100% Visual

4.2

NDE as per AS4041 • 5% RT and MPI for Class 2A Piping • Exempt for Class 3 Piping

Project Quality Plan

4.3

Pipework marking and identification correct

4.4

Mark up drawings as built as necessary

4.5

Veryify NDT% has been completed

5.0 5.1 5.2

6.0

(May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Verify & Accept by signing section 4.1 of this ITP

NATA Report Engineering Drawings

AS 4041

Final Inspection Inspect delivery dockets to ensure that they record every item Final inspection and release

Project Quality Plan

AS4041

Project Management Plan

AS4041 AFC Drwgs P. O./ Scope

This ITP

Verify & Accept by signing section 5.2 of this ITP

Delivery

6.1

Ensure that all inspections and tests are completed, all reports and documentation are available and all results comply with requirements

6.2 6.3

Check tagging/marking is in place, correct and secure Check Delivery Docket completed and forwarded to projects office

Reports/ Checklists

AS4041 Delivery Docket

Inspection Codes Key

Piping Fabrication

H W M

Hold Point Witness Monitor

V D R

Visual Inspection Dimension Inspection Review & Approve Documentation Page 4 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

Every item shall be marked and listed on the Delivery Docket

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor

Inspection & Test Plan

Contract No. XXXXXXX ITP Number XXXX XXXXX

Authorised: XXXXX XXXXX Date: XXX XXX XXX

Piping Fabrication No.

Operation Document Number

6.4

6.5

6.6

7.0 7.1

Ensure that all items are loaded with sufficient dunnaging to allow safe transport and unloading and prevent damage to material and surface coatings Weights and dimensions of the load shall comply with statutory requirements. Compliance is the responsibility of the approved transport contractor Deliver product and documentation to nominated location

Standard, Spec or Drawing

Verifying Document/ Report

Inspection

Remarks

Response .

Workshop Fabricator

Fabricato r

Client

Ex

M

M

M

Ex

M

M

M

Contract/ Purchase Order

D/Dkt

Ex/PE

R

R

R

AS4041 SEP.70

MDR Records

PE/QC

R

R

R/H

(May be used as a sign off column by xxxxxxxxxxx or the Client to indicate that the activity has been satisfactorily completed)

Records Project Quality Plan

Check MDR complete and available.

Inspection Codes Key

Piping Fabrication

H W M

Hold Point Witness Monitor

V D R

Visual Inspection Dimension Inspection Review & Approve Documentation Page 5 of 5

PE WF TR QC

Project Engineer Workshop Foreman Tradesman Quality Inspector

MPDJV Rep to review completed MDR at source (MEA or Subcontractor facility) covering SOW

Responsibility ST EX SC

Storeman Inspection/Expeditor Sub-Contractor