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JCB INDIA LTD.

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAU L KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV01

~

JCB INDIA LTD.

9800/2962P

V1-21-1

ISSUE- 6

ENGINE, COMPLETE, 320/45001 ITEM

PART NO.

1.

320/45001

CHANGE NO. DESCRIPTION Engine complete 9bhp-12v

USAGECODE

QTY. 1

turbo W300 TIC

2

~

JeB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV04

~

JCB INDIA LTD.

9800/2962P

V4-1-1

SEAL KIT, ROCKER COVER

0--

7

ISSUE- 6

ITEM

PART NO.

1

320/09200

Kit-Seal rocker cover

1

2

320/07504

Seal Fuel injector

4

3

320/07580

Seal rocker cover

1

4

320/06587

Cap fuel injector

4

5

320/06588

Cap fuel pipe

8

6

320/07034

4

7

320/04092

o Ring o Ring

CHANGE NO. DESCRIPTION

USAGE CODE

Oil filler cap

QTY.

1

.

I

4

~

JCB INDIA LTD.

9800/2962P

V4-4-1

SEAL KIT, OIL PAN

r

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/09219

Kit-oil pan HEALTH & SAFETY WARNING

1

2

320/04050

o Ring

2

c

2

735351

5

~

JCB INDIA LTD.

9800/2962P

V4-5-1

GASKET SET, TOP OVERHAUL

16

4/~

11~

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

aTY.

ITEM

PART NO.

1

320/09280

Kit-top gasket turbo engine

1

2

320/09200

Kit-seal rocker cover

1

3

320/07504

Seal fuel injector

1

4

320/07580

Seal rocker cover

1

5

320/06587

Cap fuel injector

1

6

320/06588

Cap fuel pipe

1

7

320/07034

1

8

320/04092

o Ring o Ring oil filler cap

9

320/04113

Gasket oil cooler cover

1

10

320/05512

Gasket intake heater

1

11

320/06053

Gasket single tc to manifold

1

12

320/06035

Gasket heatshield

1

13

320/05550

Gasket inlet manifold

1

14

320/04543

SealC

1

15

320/03533

Seal valve stem

16

16

320/02608

Gasket cylinder head

1

17

320/06530

Washer fuel injector

4

18

320/06524

Seal injector

4

19

823/00372

Washer

4

20

320/00851

o Ring

1

21

320/06012

Washer sealing

1

22

320/04040

o Ring

2

23

320/04501

Gasket water inlet pipe

1

24

320/04179

o Ring

2

25

320/04057

Seal bonded

1

1

6

~

JCB INDIA LTD.

9800/2962P

V4-5-1

GASKET SET, TOP OVERHAUL

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

26

320104521

Seal bonded

2

27

320/04551

Washer bonded seal

1

28

320107051

o Ring

1

29

320100852

Gasket drain pipe to turbo

1

12

7

~

9800/2962P

i

V4-6-1

JCB INDIA LTD.

qASKET SET, BOTTOM OVERHAUL

~----------

5)

,

~

8 9 10

d 3

e

6~

c

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ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/09281

Kit-bottom gasket turbo engine

1

2

320/04510

Gasket water pump

1

3

320/03119

Seal front oil

1

4

320/03029

Seal rear oil

1

5

320/09219

Kit-oil pan HEALTH & SAFETY WARNING

1

6

320/04050

o Ring

2

7

320/00831

Sealant 518, See Note 1

0

8

320/04208

Gasket blk to o/drain pipe

1

9'

320/05140·

o Ring

1

10

320/06519

Seal injection pump to timing case

1

11

320/08007

1

12

320/08009

o Ring o Ring

1

d"CY'

cy:'~ ~

7

735381

8

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05 .

OVERHAUL KITS

V28

LIFTING BRACKETS

eV06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS. & PUSH-RODS

V22

TURBOCHARGER

. OIL PUMP & OIL RELIEF VALVE

~

JCB INDIA LTD.

9800!2962P

V6-1-1

FUEL FILTER

ISSUE- 6

~ ~

ITEM

PART NO.

1

320/07155

Filter Fuel - 5 Micron SELF COLOUR CAN

1

2

320/04114

Retainer fuel filter

1

3

2102/0407

Pin tension

1

4

1317/3305Z

Bolt flange head M8 x 20 Ig

1

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

i1f 2

1

10

~

JCB INDIA LTD.

p

9800/2

V6-2-1

OIL FILTER

6 ITEM 1

PART NO. 320/04133

CHANGE NO. DESCRIPTION Filter Engine Oil

USAGE CODE

QTY. 1

734830

11

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

.V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

JCB INDIA LTD.

9800!2962P

V8-1-1

CRANKSHAFT PULLEY

ISSUE- 6

ITEM

PART NO.

1

320/03143

Pulley crankshaft

1

2

320/03069

Bolt torx head flange M12x65x 12.9

3

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

735371

14

~

JCB INDIAiLTD.

9800!2962P

V8-2-1

AUTO-TENSIONER, DRIVE BELT

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320108584

Adjuster auto-tension

1

2

1319/0308Z

Screw star drive M8 x 30

3

.

15

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTJON PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

.V09

~

9800/2962P

V9-1-3

JCB INDIA LTD.

STARTER MOTOR, 12.VOLT ITEM

~(]~'/ f~ ..

:?/~.k~~ Q'

'\ , '" -"<;~/Q::l

(

"'/

'.i.

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

320/09032

Motor starter 12v with earth stud

1

2

714/40302

Switch starter solenoid 12 Volt

1

3

714/40303

Kit-sundry parts

1

4

714/40305

Brush holder assembly 12volt

1

5

714/40306

Kit-brush 12 Volt

1

6

1319/0408Z

Screw star drive M10 x 30

3

1 I

PART NO.

ISSUE- 6

,

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"I.J....)

h";, -, /~/(;:~?r I,~;'V;~l ,~\J-' tci

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.

"<~'i}j(] k\ ;1m 1~-'4;:-' ,~,-::;'i"'l\

,,~, '<:

3)

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'~;:~~;:.>.",-"

11'/ ",·,,,;;,f,' /'

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,,~?~,",-,<:~, --; \ !l~ <,.!o)

!!

,"f,IJ..

, ti''*

~L~~

734470

18

~

JCB INDlfA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKERASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV10

~

JCB INDI~ LTD.

9800/2962P

V10-1-1

ISSUE- 6

ALTERNATOR, '12VOLT - 95AMP

.>

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/08560

Alternator 12V-95AMP

1

2

714/40310

Kit-through bolt

1

3

714/40312

Pulley alternator

1

4

714/40311

Kit-nut & spacer

1

5

714/40313

Regulator & brush box assembly

1

6

714/40314

Kit-brush

1

7

1319/3422Z

Bolt star drive M10 x 120

1

8

1319/0408Z

Screw star drive M10 x 30

1

734460

20

~

JCB

INmA I

LTD.

V01

ENGINE ASSEMBLY

V23

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV11

. TURBO PIPEWORK

~

JCB INDIA LTD.

982010110P

V11-1-1

SWITCHES & SENDERS, 12VOLT ITEM

·t'

flfl-3 ~ -4 ~ 7

~

PART NO.

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

1

320/04046

Switch oil pressure

1

2

320/04057

Seal bonded

1

3

320/04554

Switch cold start advance

1

4

320/04521

Seal bonded

1

5

320/04545

Switch temperature sender

1

5

320/04558

Switch sender coolant temperature

1

Superseded

BLACK M12 x 1.25 8

5A

320/04588

g/

.

Switch sender coolant BLUE temperature M12 x 1.5 See Note 1

1

6

320/04521

Seal bonded

1

7

716/30255

Solenoid fuel pump - ESOS cold start advance

2

8

17/105202

Seal Ring

1

Note 1: This switch is Only used when a replacement Cylinder Head has been fitted. See section V27.

,~ 735620

22

~

9800/2962P

JCB INDIA FD.

Ii.

EL,

6'~ ~

V11-1-2

SWITCHES & SENDERS, 12VOLT

J1a-3

~ _4 ~

't·

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/04046

Switch oil pressure

1

2

320/04057

Seal bonded

1

3

320/04554

Switch cold start advance

1

4

320/04521

Seal bonded

1

5

320/04588

Switch sender coolant BLUE temperature M12 x 1.5

1

6

320/04521

Seal bonded

1

7

716/30255

Solenoid fuel pump - ESOS cold start advance

2

8

17/105202

Seal Ring

1

1

r~ 735620

23

~

JCB INDIA lTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

eV12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

JCB INDIA LTD.

9800/2962P

V12·1·1

FUEL PIPEWORK,i HIGH PRESSURE, TC

ISSUE· 6

PART NO.

1

320/06551

Pipe fuel assembly No.1 & 2 injectors

1

2

320/06511

Clip f.i.p. 2 way

2

3

320/06554

Pipefuel Assembly No.3 & 4 injectors

1

4

320/06511

Clip f.i.p. 2 way

2

,----...,---------,--{( 3

CHANGENO. DESCRIPTION

USAGE CODE

OTY.

ITEM

i

! i i

i

i i

734780 7)

26

~

9800/2962P

V12·3·3

JCB IND'IA LTD.

FUEL PIPEWORK, LOW PRESSURE IrEM

PARr NO.

CHANGE NO. DESCRIPrlON

USAGECODE

cry.

320107059

Pipe fuel lift pump to fuel filter

1

320107087

Pipe fuel fuel filter to fuel injection pump

1

Pipe assembly fuel leak-off

1

3

320107019

4

320107034

o Ring

4

5

320/07033

Ring snap

4

6

320/07055

Clip pipe

3

2

~

~

tJ

ISSUE· 6

742090 ..

'I,

,

~

JCB INDIA LTD.

V12-4-1

FUEL PIPE, BOOST CONTROL ITEM

PARTNO.

CHANGE NO.

ISSUE- 6 DESCRIPTION

USAGE CODE

QTY.

1

320/06576

Pipe assembly fuel boost control

1

2

320/07035

Gland boost control

1

I

I

'-+¥ ~,

735000

28

~

JCB INDIA LTD.

V01

ENGINE ASSENIBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTO'H

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION ',pUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS

V22

TURBOCHARGER

eV13

&: PUSH-RODS

~

• JCB INDIA LTD.

V13·1·1

FUEL INJECTOR,TC

ISSUE- 6 CHANGE NO. DESCRIPTION

OTY.

ITEM

PARTNO.

1

320106528

Injector fuel assembly 74.5Kw

4

2

320106524

Seal injector

1

3

320106530

Washer fuel injector

1

4

320102639

Clamp fuel injector

4

5

320/02593

Bolt injector clamp

4

USAGE CODE

L~

~l3 ~

734681

30

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV14

~

JeB INDIA LTD.

9800/2962P

V14-1-1

FUEL LIFT PUMP

\:n

\\~~ 4

-'

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/07040

Pump fuel lift

1

2

320/07051

o Ring

1

3

320/07056

Rod push low pressure fuel pump

1

4

1319/0307Z

Screw star drive M8 x 25

3

I

I

I

1

i 734140

32

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SEN'DERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASiSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV15

~

JCB INDIA LTD.

FUEL INJECTION PUMP, 12V . 68.6KW

V15·1·2

3

USAGE CODE

OTY.

ITEM

PART NO.

1

320/06602

Pump fuel injection 68.6k intemal PRV

1

1A

320/06738

Pump fuel injection 68.6kW Supersession pump must be ordered with fuel pipe item 1B

1

1B :

320/07052

Pipe fuel filter to fuel injection pump

1

2 :

320106519

Seal injection pump to timing case

1

3 ;

320/06578

Gear injection pump 65T

1

4

320/06577

Nut M14 fuel injection pump gear

1

5

320/07063

Stud M8 X 1.25

3

6

320/06564

Nut M8 flange head

3

; ;

CHANGE NO. DESCRIPTION

ISSUE· 6

;

,

742080

34

~

rca

INDIA LTD.

9800!2962P

FUEL INJECTION PUMP, 12V • 68.6KW

V15·1·3

ITEM PART NO.

3 4

734561

CHANGE NO. DESCRIPTION

ISSUE· 6 USAGE CODE

QTY.

1

320/06738

Pump fuel injection 68.6kW

1

2

320/06519

Seal injection pump to timing case

1

3

320/06578

Gear injection pump 65T

1

4

320/06577

Nut M14 fuel injection pump gear

1

5

320107063

Stud M8 X 1.25

3

320/06564

Nut M8 flange head

3

~

V15-50-1

JCB INDIA LTD.

INJECTION PUMP, SERVICE PARTS, 12 VOLT

§--19

~-#'

;; :]

~ ;;':.

8,9

1

~\ t'r-'

~

39

17~16

4;

2"4." ,

15~",

"

1

716/30255

Solenoid fuel pump - ESOS cold start advance

1

2

17/110701

Ring seal

1

~.i;.,

3

716/30255

Solenoid fuel pump - ESOS cold start advance

1

~'

4

17/110701

Ring seal

1

~j

5

17/922429

Connector inlet

1

6

17/922402

o Ring

1

7

N.S.P

None serviced part

1

8

17/922412

Screw governor cover

1

9

17/922411

Washer sealing

1

10

17/922415

Plate clamping

1

1:1

17/108701

Connector fuel pressure

4

1:2

17/922416

Nut

4

13

17/922426

Lever throttle

1

14

17/105222

Washer cup

1

15

17/108709

Bush flanged

1

16

17/108710

Bush

1

17

17/110903

Spring return lever

1

18

17/110904

Guide spring

1

19

17/108715

Nut lock

1

20

17/922409

Washer

1

21

17/922428

Adapter leakback

1

)22

17/922404

1

23

17/922403

o Ring o Ring

24

17/922430

Pipe fuel leakback

1

25

17/922407

Seal washer

1

25

13~ 14

31

PART NO.

223 ,~2

-@

29

~28

5)·~"~

.~ 7,:-{JQ ~

~

'

~:

~\>, .,.;.: \

..

12~

3~

10

,,\~ ~~ ~J;cJj '\5

11

/

,;p

~ \ ~~;~" , '

.

3

4

36

35 743022

USAGE CODE

QTY.

ITEM

21'"

~

20~ .....' ) - . . 18

CHANGE NO. DESCRIPTION

ISSUE· 6

1

36

~

9800!2962P

V15-50-1

JCB INDIA LTD.

INJECTION PUMP, SERVICE PARTS, 12 VOLT ITEM

r -;~ ~ -- I ..------.,

l

~

l'

8-- 2

24

~

17 16

15~ . \

13

21~~

~.~3

..

,~

"., "

-,

:\
-----0 '

25

G'.

14------(6

29

~28

PARTNO.

CHANGENO. DESCRIPTION

ISSUE- 6 USAGE CODE

OW.

26

17/922408

Screw governor cover

1

27

17/922403

o Ring

1

28

17/922423

Plug blanking

1

29

17/922422

Washer

1

30

17/922418

Bolt

1

31

17/922419

o Ring

1

32

17/922420

Screw

1

33

17/922404

o Ring

1

34

17/922421

Washer

1

35

17/922431

Screw

4

36

17/922432

Plate pressure cover

1

37

17/922433

o Ring

1

38

17/922440

Plate advance cover

1

39

17/922441

o Ring

1

27-:>

26

37'c()r 36 3

35 743022

37

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

eV16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

JCB INDIA LTD.

980072962P

V16·1·1

WATER PUMP

ISSUE· 6 CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

ITEM

PART NO.

1

320104542

Pump water assembly

1

2

320104510

Gasket water pump

1

3

320104514

Screw pan head M8 x 25

4

734450

40

\l\\l

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

eV17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

JCB INDIA LTD.

V17-1-1

WATERINLE~

CONNECTOR

ITEM

PART NO.

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

1

320104547

Connector water inlet assembly

1

2

320104501

Gasket water inlet pipe

1

3

1319/0307Z

Screw star drive M8 x 25

4

1

734850

42

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

. V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE.

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

.V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

THERMOSTAT & HOUSING

V1S-1-1

JCB INDIA LTD.

ISSUE· 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320104540

Housing thermostat

1

2

320104552

Thermostat assembly

1

3

320104543

Seale

1

4

1319/0305Z

Screw star drive M8 x 20

3

2

o @

0<5

734340

44

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

eV19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

JeB INDIA LTD.

::JOUU1L:Ju""r

V19·3·1

ROCKER COVER ITEM

ISSUE- 6 PART NO.

CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

1

320/07630

Cover rocker assembly

1

2

128/16691

Cap oil filler

1

3

320/04092

o

1

4

320/07602

Cover Diaphragm Valve

1

5

320/07606

Diaphragm CCV

1

6

320/07578

Plate spring support

1

7

320/07573

Spring CCV Valve

1

8

320/07613

Screw pan head M6 x 12

5

9

320/07632

Filter CCV mesh

2

10

320/07611

Cover gauze filter

1

11

826/11362

Screw flange head M6x16

5

12

320/09200

Kit-seal rocker cover

1

13

320/07615

Bolt isolated

6

Ring oil filler cap

46

~

JCB INDIA LTD.

9800/2962P

V19-11-1

COVER INJECTOR SEAL

ISSUE- 6

ITEM

PART NO.

1

320/07616

Cover injector seal

1

2

320/07617

Insert injector seal cover

4

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

~

741200

47

.~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

eV20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

~

9800!2962P

V20-1-1

JCB INDIA LTD.

4

ROCKER SHAFT ASSEMBLY

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320103624

Shaft rocker assembly

1

2

320103617

Shaft rocker

1

3

320103619

Arm exhaust rocker assembly

4

4

320103620

Arm inlet rocker assembly

4

5

320103523

Washer spring

4

6

320103622

Pedestal rocker

7

7

320103644

Pedestal rocker oil feed

1

8

320103602

Bolt M8 x 55

7

9

1319/3316Z

Screw star drive M8 x 70

1

10

320103666

Adjuster valve lash

8

11

320103632 .

Piece bridge

8

50

~

9800/2962P

V20-2-1

JCB INDIA LTD.

ROCKER SHAFT ASSEMBLY ITEM

r 4 ~,

PART NO.

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

1

320/03667

Shaft rocker assembly

1

2

320/03617

Shaft rocker

1

3

320/03673

Arm rocker exhaust

4

4

320/03672

Arm rocker inlet

4

5

320/03523

Washer spring

4

6

320/03622

Pedestal rocker

7

7

320/03644

Pedestal rocker oil feed

1

8

320/03602

Bolt M8 x 55

7

9

1315/3316Z

Bolt M8 x 70

1

10

320103666

Adjuster valve lash

8

11

320103632

Piece bridge

8

11

o~

~o e>

@

734190

51

~

9800/2962P

V20-3-1

JeB INDIA LTD.

ROCKER SHAFT ASSEMBLY

9

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320103649

Shaft rocker assembly

1

2

320103617

Shaft rocker

1

3

320103650

Arm exhaust rocker TIER 3

4

4

320103653

Arm inlet rocker TIER 3

4

5

320103523

Washer spring

4

6

320103656

Pedestal rocker shafy

7

7

320103657

Pedestal rocker shaft oil feed

1

8

1317/3312Z

Bolt M8 x 50

7

9

1317/3315Z

Bolt flange head M8 X 65

1

10

320103666

Adjuster valve lash

8

11

320103647

Piece bridge

8

11

~

i~O <:>

@

734190

52

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

eV21 V22

VALVE TAPPETS & PUSH-RODS TURBOCHARGER

~

JCB INOtA LTD.

9800/2962P

V21-1-1

PUSHRODS & TAPPETS

ISSUE- 6

ITEM

PART NO.

1

320/03515

Rod push

8

2

320103524

Tappet valve

8

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

734350

54

~. JCB INDIA LTD.

9800!2962P

V21-2-1

PUSHRODS & TAPPETS ITEM

PART NO.

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

1

320/03677

Rod push

8

2

320/03524

Tappet valve

8

e

734350

Co

55

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO· PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

eV22

TURBOCHARGER

~

TURBOCHARGER,TC

V22-4-1

JCB INDIA LTD.

2

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/06047

Turbocharger 75kW

1

2

320/09050

Kit-hose turbo wastegate

1

3

NSP

None serviced part Use item 2

1

4

320/06053

Gasket single tc to manifold

1

5

320/06007

Stud M8 x 75

4

.6

320/06008

Nut lock M8 special

4

7

826/11384

Stud M10 X 37

3

-

4

787801

58

.~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD .

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV23

TURBO PIPEWORK

~

. JCB INDIA LTD.

V23-4-1

TURBO PIPEWORK

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGECODE

OTY.

ITEM

PART NO.

1

320104207

Pipe turbo oil feed

1

2

320106039

Bolt banjo M12

2

3

823/00372

Washer

4

4

320/00853

Clip P

1

5

320/04206

Pipe turbo oil drain T2 block

1

5

320/04206

Pipe turbo oil drain T3 block introduction into T2 builds

1

6

320/04205

Adapter oil drain

1

7

320/00852

Gasket drain pipe to turbo

1

8

1319/0203Z

Screw M6x16

2

9

320100851

o Ring

2

10

320104208

Gasket blk to o/drain pipe

1

11

1319/0305Z

Screw star drive M8 x 20

2

12

320/00849

Clip pipe

1

From19-D7-G9

7874Z1

60

~

9800J2962P

JCB INDIA LTD.

V23-5-1

TURBO CROSSOVER TUBE

ISSUE- 6

ITEM

PART NO.

CHANGE NO. DESCRIPTION

1

320/05533

Tube turbo crossover

1

2

320/05536

Hose 49.5mm x 55mm

2

3

320/05569

Clamp hose

4

USAGE CODE

QTY.

4

787780

61

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V02

SERVICE TOOLS

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAU L KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

. V14

FUEL LIFT PUMP

V37

PISTON .& CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

V23 eV25

TURBO PIPEWORK INDUCTION MANIFOLD

~

JeB INDIA LTD.

V25·1·1

INDUCTION MANIFOLD

2

ISSUE· 6 CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

ITEM

PART NO.

1

320105551

Manifold air induction turbo

1

2

320105550

Gasket inlet manifold

1

3

1319/0307Z

Screw star drive M8 x 25

8

4

320105511

Plate blanking intake heater

1

5

320105512

Gasket intake heater

1

6

1319/0307Z

Screw star drive M8 x 25

2

o'J /

::%:

6

734420

64

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

"11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV26

EXHAUST MANIFOLD

~

JCB INDIA LTD.

9800/2962P

V26-1-1

EXHAUST MANIFOLD

~~

~

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

ITEM

PART NO.

1

320106000

Manifold exhaust

1

2

320106035

Gasket heatshield

1

3

320106045

BoltM10x57

8

~~

~~

.

3

734210

66

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV27

CYLINDER HEAD

~

JCB INDIA LTD.

9800!2962P

V27-1-1

CYLINDER HEAD, ASSEMBLY, TC

nS330

ISSUE· 6

CHANGE NO. DESCRIPTION

USAGE CODE

ITEM

PART NO.

1

320109225

Superseded Head cylinder assembly NA/TC

1

1

M.S.S

Multi Supersession Part N.L.A use 1A with 18A

1

1A

320109246

Head cylinder assembly For Service Parts, Refer to frame V27-1-2

1

2

320102594

Seat valve inlet

8

3

320102596

Seat exhaust valve

8

4

320103612

Valve inlet

8

5

320103616

Valve exhaust

8

6

320103531

Spring valve

16

7

320103533

Seal valve stem

16

8

320103565

Retainer valve spring

16

9

320103528

Valve cotter

16

10

320102611

Sleeve injector

4

11

320102595

o Ring injector

4

12

320100803

Plug core d=40mm

2

13

320100834

Seal 243 threadlocker Health & Safety Warning

0

14

320100828

Sealant 620 See Note 1

0

15

320100829

Lubricant 0 ring P8 See Note 1

0

16

320102608

Gasket cylinder head

1

17

320102521

Bolt cylinder head M12 x 140mm

18

320104545

18

320104558

. Superseded

OTY.

18

Switch temperature sender

1

Switch sender coolant temperature BLACK M12 x 1.25

1

68

~

JCB INDIA LTD.

9800/2962P

V27·1·1

CYLINDER HEAD, ASSEMBLY; TC ITEM

776330

PART NO.

18A

320104588

19

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY. 1

320104521

Switch sender coolant BLUE temperature M12 x 1.5 Used Only with item 1A Seal bonded

20

320/04546

Connector water outlet

1

21

320104551

Washer bonded seal

1

22

816/90783

Plug M16 Heaterless Builds Only

1

23

1406/0015

Washer seal . Used Only with item 22

1

1

~ JCB INDIA LTD.

V27-1-2

CYLINDER HEAD, ASSEMBLY, TC

16

778330

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/09246

Head cylinder assembly

1

2

320/02594

Seat valve inlet

8

3

320/02596

Seat exhaust valve

8

4

320/03612

Valve inlet

8

5

320/03616

Valve exhaust

8

6

320/03674

Spring valve

16

7

320/03533

Seal valve stem

16

8

320/03565

Retainer valve spring

16

9

320/03528

Valve cotter

16

10

320/02611

Sleeve injector

4

11

320/02595

o Ring injector

4

12

320/00803

Plug core d=40mm

2

13

320/00834

Seal 243 threadlocker Health & Safety Warning

0

14

320/00828

Sealant 620 See Note 1

0

15

320/00829

Lubricant 0 ring P80 See Note 1

0

16

320/02608

Gasket cylinder head

1

16

320/02612

Gasket cylinder head oversize +0.25

0

16

320/02613

Gasket cylinder head oversize +0.50

1

17

320/02521

Bolt cylinder headM 12 x 140mm

18

18

320/04588

Switch sender coolant BLUE temperature M 12 x 1.5

1

19

320/04521

Seal bonded

1

20

320/04546

Connector water outlet

1

21

320/04551

Washer bonded seal

1

70

~

JCB INDIA :LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OILSUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV28

LIFTING BRACKETS

~

JCB INDIA LTD.

V28-1-1

BRACKETS, ENGINE LIFTING

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/09020

Bracket engine lifting

2

2

1319/0408Z

Screw star drive M10 x 30

4

3

320/09039

Label front lifting eye

1

4

320/09040

Label rear lifting eye

1

734262

72

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

eV29

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

OIL COOLER

~

OIL COOLER

V29-2-1

JCB INDIA LTD.

~

I

2

ISSUE· 6 CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

ITEM

PART NO.

1

320104209

Cooler assembly 6-PLATE TCrrCA

1

2

320104115

Element engine oil cooler 6 plate

1

3

320104113

Gasket oil cooler cover

1

4

320/04154

Insert threaded M22 x 1"-12unf

1

5

320104042

Plug beta

2

6

320104040

o Ring

2

7

131713305Z

Bolt flange head M8 x 20 19

4

8

320104078

Plug ZL M22 x 1.5

1

9

320104179

o Ring

1

10

128/16691

Cap oil filler

1

11

320104092

o Ring oil filler cap

12

320104178

Plug drain M22-1.5

1

13

320104179

o Ring

1,

14

320104114

Retainer fuel filter

11

15

2102/0407

Pin tension

1

16

131713305Z

Bolt flange head M8 x 20 Ig

1

17

320104046

Switch oil pressure

1

18

320104057

Seal bonded

1

19

1319/0307Z

Screw star drive M8 x 25

10

14

19

18.....

(Q,~~' .:s ~ ~ \: <, 17

-

1

11

855551

74

'P

9800/2962P

V29·3·1

JCB INDIA LTD.

OIL COOLER

ISSUE· 6 ITEM

2

3

<, 19

4

14

12

18 ---

. ""er~' <,

17 734515

PART NO.

CHANGE NO. DESCRIPTION

USAGE CODE

DTY.

1

320104212

Cooler assembly 6-PLATE TCrrCA

1

2

320104138

Element 6 plate cooler

1

3

320104113

Gasket oil cooler cover

1

4

320/04154

<E.TBA

Insert threaded M22 x 1"-12unf

1

5

320/04042

<E.TBA

Plug beta

2.

5

320/00805

Plug core d=16mm

2

6

320/04040

o Ring

2

7

1317/3305Z

Bolt flange head M8 x 20 Ig

4

B

320104078

Plug ZL M22 x 1.5

1

9

320/04179

o Ring

1

10

320/04090

Cap oil filler assembly

1

11

320/04092

o Ring oil filler cap

1

12

320/04178

Plug drain M22-1.5

1

13

320104179

o Ring

1

14

320/04114

Retainer fuel filter

11

15

2102/0407

Pin tension

1

16

1317/3305Z

Bolt flange head M8 x 20 Ig

1

17

320104046

Switch oil pressure

1

18

320104057

Seal bonded

1

19

1317/3307Z

Bolt MBx 25 flange reduced hex

11

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

eV31

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET,

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

OIL SUMP

~

JCB INDIA LTD.

9800/2962P

V31-1-1

OIL SUMP

ISSUE- 6 ITEM PART NO.

USAGE CODE

QTY.

1

320104170

Sump oil assembly

1

2

320104013

Plug oil drain

2

3

320/04050

o Ring

2

4

320109219

Kit-oil pan Health & Safety Warning

1

5

1319f0303Z

Screw star drive M8 x 16

2

3

dO

CHANGE NO. DESCRIPTION

1

734481

78

~

JCB INDIA LTD.

9800!2962P

V31-2-1

SUMP, OIL, DRAIN

ISSUE- 6 ITEM

PART NO.

CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

2

1406/0019

Seal Dowty

1

3

320/00849

Clip pipe

1

4

25/222662

Plug oil drain

1

5

332/C3428

Tube oil sump drain

1

, 79

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON·ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV32

OIL PUMP & OIL RELIEF VALVE

~

JCB INDIA LTD.

9800/2962P

'.'32- ;- I

ISSUE· 6

PART NO.

CHANGE NO. I DESCRIPTION

320/04131

Pump engine oil

1319/0312Z

Screw star drive M8 x 50

~

~

~~

~

c c:

<,

Cl

\ 735090

82

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV33

FLYWHEEL ASSEMBLY

~

res

INDIA LTD.

9800!2962P

V33-1-1

FLYWHEEL ASSEMBLY, W300 TIC ITEM

PART NO.

1

320/03136

2

320/03102

3

320/03042

ISSUE- 6

CHANGE NO. DESCRIPTION

-

USAGE CODE

QTY.

Flywheel assembly W300­ T/convertor

1

Gear flywheel ring T=122

1

Bolt M14 x 108mm

8

734540

84

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV34

FLYWHEEL HOUSING

~

JCB INDIA LTD.

V34-5-1

FLYWHEEL HOUSING, FH3

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

ITEM

PART NO.

1

320/05187

Housing flywheel

1

2

320/01527

Dowel M10 x 25

1

3

320/01528

Dowel M12 x 25

1

4

1319/3416Z

Bolt star drive M10 x 70

4

5

1319/3420Z

Bolt star drive M10 x 100

2

6

1319/0307Z

Screw star drive M8 x 25

4

7

1319/0312Z

Screw star drive M8 x 50

8

8

1319/3316Z

Screw star drive M8 x 70

1

9

320/00831

Sealant 518 Health & Safety Warning

0

10

320/03029

Seal rear oil

1

11

320105021

Cover flywheel access

1

12

1319/0303Z

Screw star drive M8 x 16

2

13

320/05183

Cover f.i.p gear

1

14

320/05140

o Ring

1

Cover F.I.P Gear

1

99

734521

86

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

eV35

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

CAMSHAFT & TIMING GEARS

~

JCB INDIA LTD.

'3UVV, ............ _ .

V35-1-1

CAMSHAFT, & TIMING GEARS ITEM

..-­

PART NO.

ISSUE- 6 CHANGE NO. DESCRIPTION

USAGE CODE

QTY.

1

320103630

Camshaft assembly TCITCA

1

2

320105115

Hub idler gear

1

3

320105118

Dowel ring 10 x 10

1

4

320105137

Gear HDPTO camshaft idler assembly

1

5

320105117

Bolt pan head M10 x 60mm

3

6

-

'See Remark' See, Fuel Pump

1

7

-

'See Remark' Refer to Machine Part Book

1

8

-

'See Remark' Refer to Machnie Part Book

1

9

-

'See Remark' See, Oil Pump

1

10

-

'See Remark' See, Crankshaft Assembly

1

735070

88

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

. FLYWHEEL ASSEMBLy

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

·V36

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

TIMING CASE & COVERS

~

JCB INOIALTO.

9800!2962P

V36-5-1

TIMING CASE & COVERS, IDLER BLANKING CHANGE NO. DESCRIPTION

ISSUE- 6 USAGECODE

QTY.

ITEM

PART NO.

1

320/05179

2

320/00825

Sealant LOCTITE 5182

0

3

320/05125

Setscrew M8 x 20

19

4

320/05136

Plug idler gear blanking M8 x 18

1

5

320/08006

Plate blanking Idpto access

1

6

320/08009

o Ring

1

7

1319/0407Z

Screw star drive M10 x 25

2

8

320108008

Plate blanking hdpto access

1

9

320/08007

o Ring

1

10

1319/0509Z

Screw star drive M12 x 35

2

. Casing timing gear

1

8

734231

90

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V2S

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

VOS

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V15

FUEL INJECTION PUMP

V38

CRANKSHAFT ASSEMBLY

V16

WATER PUMP

V39

CYLINDER BLOCK ASSEMBLY

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV37

PISTON & CON-ROD ASSEMBLIES

~

'O;"VVvr

JCB INDIA LTD.

V37-1-1

PISTON & CON-ROD, ASSEMBLIES, TC

11f-------------------,

_

ISSUE- 6

CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

ITEM

PART NO.

1

320109211

Kit-piston standard turbo

4

1

320109238

Kit-piston oversize - 0.50mm turbocharged

0

1

320/09239

Kit-piston oversize - 1.0mm turbocharged

0

2

NSP

None serviced part

1

3

320/03050

Circlip

2

4

320109213

Kit-piston ring standard

1

4

320109214

Kit-piston ring oversize - 0.50mm

0

4

320109215

Kit-piston ring oversize - 1.0mm

0

5

320/03114

Rod connecting

4

6

320/03017

Bush small end

1

7

.320103040

Bolt con-rod M8 x 57

2

8

320109205

Kit-big-end bearing standard

1

8

320109206

Kit-big end bearing undersize 0.25mm

0

"8

320109207

Kit-big end bearing undersize 0.50mm

0

734531

92

~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAU L KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

OIL PUMP & OIL RELIEF VALVE

V10

ALTERNATOR

V33

FLYWHEEL ASSEMBLY

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V15

FUEL INJECTION PUMP

V16

WATER PUMP

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV38 V39

CRANKSHAFT ASSEMBLY CYLINDER BLOCK ASSEMBLY

~

JCB INDIA LTD.

;:'OUU/£.;;IV&...

V38-1-1

CRANKSHAFT ASSEMBLY

7

ISSUE- 6 CHANGE NO. DESCRIPTION

orv.

ITEM

PART NO.

1

320/09201

Kit-crankshaft assembly

1

2

320/09202

Kit-main bearing standard

1

2

320/09203

Kit-main bearing undersize - 0.25mm

0

2

320/09204

Kit-main bearing undersize - O.50mm

0

3

320109208

Kit-thrust washer standard

1

3

320109209

Kit-thrust washer oversize - 0.20mm

0

4

320/04080

Plug ZL M12 x 1.5

1

5

320103132

Gear crankshaft assembly

1

6

2105/1405

Dowel pin

2

7

320/03133

Hub flywheel

1

8

1319/0411Z

Screw star drive M10 x 45

1

9

320/03119

Seal front oil

1

-

USAGE CODE

734220

94

~

JCB INDIA LTD.

9800/2962P

V38-2-1

CRANKSHAFT ASSEMBLY

5

ISSUE- 6 CHANGE NO. DESCRIPTION

PART NO.

1

320/09244

Kit-crankshaft

1

2

320/09202

Kit-main bearing standard

1

2

320/09203

Kit-main bearing undersize-O.25mm

0

2

320/09204

Kit-main

3

320/09208

Kit-thrust washer standard

1

3

320/09209

Kit-thrust washer oversize-O.20mm

0

4

320/04080

Plug ZL M12 x 1.5

1

5

320/03132

Gear crankshaft assembly

1

6

2105/1405

Dowel pin

2

7

320/03133

Hub flywheel

1

8

1319/0411 Z

Screw star drive M10 x 45

1

9

320/03119

Seal front oil

1

b~ring

undersize-O.50mm

USAGE CODE

QTY.

ITEM

0

734220

95

~

JCB INDIA LTD.

980072962P

V38-4-1

CRANKSHAFT ASSEMBLY ITEM

1) ) - - - - ' - - - - - - - - - - - - - - - - - - - - - - - - - ,

734220

CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

1

320109256

Kit-crankshaft

1

2

320109253

Kit-main bearing Standard

1

2

320109254

Kit-main bearing undersize -0.25mm

0

Kit-main bearing undersize -0.50mm

0

2

7

PART NO.

ISSUE- 6

320109255

3

320109208

Kit-thrust washer standard

1

3

320109209

Kit-thrust washer oversize - 0.20mm

0

4

320104080

Plug ZL M12 x 1.5

1

5

320103132

Gear crankshaft assembly

1

6

2105/1405

Dowel pin

2

7

320103133

Hub flywheel

1

8

1319/0411 Z

Screw star drive M10 x 45

1

9

320103119

Seal front oil

1

.

96

·.~

JCB INDIA LTD.

V01

ENGINE ASSEMBLY

V23

TURBO PIPEWORK

V02

SERVICE TOOLS

V25

INDUCTION MANIFOLD

V03

LUBRICANTS, PRIMERS, SEALANTS

V26

EXHAUST MANIFOLD

V04

GASKET SETS

V27

CYLINDER HEAD

V05

OVERHAUL KITS

V28

LIFTING BRACKETS

V06

FILTER ELEMENTS

V29

OIL COOLER

V08

FRONT END DRIVE

V31

OIL SUMP

V09

STARTER MOTOR

V32

V10

ALTERNATOR

V33

V11

SWITCHES & SENDERS

V34

FLYWHEEL HOUSING

V12

FUEL PIPEWORK

V35

CAMSHAFT & TIMING GEARS

V13

FUEL INJECTORS

V36

TIMING CASE & COVERS

V14

FUEL LIFT PUMP

V37

PISTON & CON-ROD ASSEMBLIES

V38

CRANKSHAFT ASSEMBLY

V15

. FUEL INJECTION PUMP

V16

WATER PUMP

V17

WATER INLET

V18

THERMOSTAT & HOUSING

V19

ROCKER COVER

V20

VALVE ROCKER ASSEMBLY

V21

VALVE TAPPETS & PUSH-RODS

V22

TURBOCHARGER

eV39

... OIL PUMP & OIL RELIEF VALVE

FLYWHEEL ASSEMBLY

CYLINDER BLOCK ASSEMBLY

•

JCB INDIA LTD.

~t1UU'.£~O.£1'"

V39·4·1

CYLINDER BLOCK, ASSEMBLY ITEM

ISSU~

QTY.

PART NO.

CHANGE NO. DESCRIPTION

1

320101782

SUPERSEDED Block cylinder & bedplate assembly BY

1

1

320101794

Block cylinder & bedplate assembly

1

2

320101519

Bush camshaft

1

3

320104082

Plug zero leak M18 X 1.5

1

4

320100802

Plug core d=36mm

2

5

320100801

Plug core d=25mm

1

6

320100812

Sealant omnifit 100M Health & Safety Warning

0

7

320101717

Dowel 16 x 30

2

8

320102006

Bolt main bearing M14 x 164mm

10

9

320104080

Plug ZL M12 x 1.5

2

10

320100804

Plug core d=62mm

1

11

320100812

Sealant omnifit 100M See Note 1

0

12

320101722

Jet piston cooling

4

13

320101526

Dowel flatted M10 x 25

1

14

320101528

Dowel M12 x 25

1

15

320102525

Dowel ring

2

16

320100805

Plug core d=16mm

1

17

320100825

Sealant LOCTITE 5182 See Note 1

1

18

320101772

o Ring

1

19

1319/3318Z

Bolt star drive M8 x 80

20

320105136

Plug idler gear blanking M8 x 18

1

21

320104554

Switch cold start advance

1

22

320104521

Seal bonded

1

USAGECODE

16

98

~

9800/2962P

JCB INDIA LTD.

.

931590

V39·11·1

CYLINDER BLOCK, ASSEMBLY ITEM

PART NO.

1

320101802

ISSUE· 6 CHANGE NO. DESCRIPTION

USAGE CODE

OTY.

Block cylinder & bedplate assembly mT3

1

2

320/04082

Plug zero leak M18 x 1.5

1

3

320/00802

Plug core d=36mm

2

4

320/07715

Valve CCV drain

1

5

320100812

Sealant omnifit 100M Health And Safety Warning

1

6

320101717

Dowel 16 x 30

2

7

320/02006

Bolt main bearing M14 x 164mm

10

8

320/04080

Plug ZL M12 x 1.5

2

9

320/00804

Plug core d=62mm

1

10

320100812

Sealant omnifit 100M See Note 1

0

11'

320101722

Jet piston cooling

4

12

320101.526

Dowel flatted M10 x 25

1

13

320101528

Dowel M12 x 25

1

14

320/02525

Dowel ring

2

15

320/00805

Plug core d= 16mm

1

16

320100825

Sealant LOCTITE 5182 Sec Note 1

0

17

320101772

o Ring

1

18

1317/3318Z

Bolt M8 x 80 flange reduced hex

16

19

320105136

Plug idler gear blanking M8 x 18

1

20

320/04554

Switch cold start advance

1

. 21

320/04521

Seal bonded

1

99