ENERGIA VERDE ASSOCIATES (Making India a Better Place)
OPERATION & MAINTENANE MANUAL ROOFTOP SOLAR PV
Contact Details +91-9205967852-53 E-mail –
[email protected] Darbaripur Road, Opposite Tulip, Sector-69, Gurugram, Haryana
Solar Rooftop PV Plant A rooftop photovoltaic power station, or rooftop PV system, is a photovoltaic system that has its electricity-generating solar panels mounted on the rooftop of a residential or commercial building or structure. The various components of such a system include photovoltaic modules, mounting systems, cables, solar inverters and other electrical accessories. Rooftop mounted systems are small compared to ground-mounted photovoltaic power stations with capacities in the megawatt range. Rooftop PV systems on residential buildings typically feature a capacity of about 5 to 20 kilowatts (kW), while those mounted on commercial buildings often reach 100 kilowatts or more. Block Flow Diagram for Solar Rooftop PV Solar Panels
DC MCB
Bi-Directional Meter (Net Meter)
Solar PCU/ Inverter
AC MCB & AC Surge Protection
Main Distribution Panel
Gross Meter
Electricity Grid
Net Metering: - The purpose of net metering is explained in the image below:-
Components of Solar Rooftop PV A. Solar Panels 1. Make- ADANI (Mundra Solar Pvt. Ltd.) 2. Model No. ASP-7-AAA 3. Module Type – 72 cells, Polycrystalline 4. Module Peak Watt – 320 watts 5. Serial nos. of modules used (Attached as Annexure-A) B. Solar Inverter 1. Make- Polycab Wires Pvt Ltd. 2. Model No. PSIT-6K 3. Inverter Capacity – 6 KW C. Structure- GI steel D. Electrical Accessories like DC cable (4 sq.mm copper), DC MCB, AC MCB, AC Surge Protection device, AC Cable (4 core Al), Earthing cable, LA etc. E. Chemical Earthing
OPERATION OF THE SOLAR ROOFTOP PV SYSTEM 1. Start the Inverter
Switch the Supply Main Switch (AC) ON first.
Switch the DC MCB ON. If the voltage of PV arrays are higher than start up voltage, the inverter will turn on. The red LED power will light, and the LCD shows the company's name and the inverter model
When both the DC and the AC grid sides supply to the inverter, it will be ready to generate power. Initially, the inverter will check both its internal parameters and the parameters of the AC grid, to ensure that they are within the acceptable limits. At the same time, the green LED will flash and the LCD displays the information of INITIALIZING
After 30-180 seconds (depending on local requirement), the inverter will start to generate power. The green LED will be on continually and the LCD displays GENERATING.
Following are the light indications in the LED of the inverter LIGHT POWER OPERATION
ALARM
STATUS ON OFF ON OFF FLASHING ON OFF
DESCRIPTION The inverter can detect DC power No DC power or low DC power The inverter is operating properly. The inverter has stopped to supply power. The inverter is initializing. Alarm or fault condition is detected. The inverter is operating properly.
2. STOP THE INVERTER
Switch the Grid Supply Main Switch (AC) OFF.
Wait 30 seconds. Switch off the DC MCB or pull out the DC input cable. All the LEDs of the inverter will be off in a minute.
3. TROUBLE SHOOTING In case of failure, the LCD screen will display an alarm message. In this case, the inverter may stop feeding into the grid. The failure descriptions and their corresponding alarm messages are listed belowAlarm Message
Failure description
Solution
OV-G-V
Over grid voltage
Resistance of AC cable is too high. Change bigger size grid cable
UN-G-V
Under grid voltage
OV-G-F
Over grid frequency
UN-G-F
Under grid frequency
G-IMP
High grid impedance
NO-GRID
No grid voltage
OV-DC
Over DC voltage
OV-BUS
Over DC bus voltage
UN-BUS
Under DC bus voltage
GRID-INTF.
Grid interference
OV-G-I
Over grid current
IGBT-OV-I
Over IGBT current
INI-FAULT
Initialization system fault
Restart inverter otherwise contact installer
OV-TEM
Over Temperature
GROUND-FAULT
Ground fault
Check inverter surrounding ventilation Restart the inverter after few minutes Contact the installer
ILeak-FAULT
High Grid leakage current
Relay-FAULT
Relay check fault
Check AC/ DC connection cable Check inverter side cable connection Restart the inverter or Contact the installer
DCinj-FAULT
High DC injection current
Restart the inverter or Contact the installer
Use user defined function to adjust the protection limit if it’s allowed by electrical company
Check connections & grid switch Check grid voltage inside the inverter terminal Reduce the module numbers in series Check inverter inductor connection Check driver connection
Restart the inverter Change power board
*If the inverter displays any alarm message as listed in Table above; please turn off the inverter as mentioned above and wait for 5 minutes before restarting it. If the failure persists, please contact your local distributor or the service center. Please keep ready with you the following information before contacting us. 4. MAINTENANCE OF INVERTER
Solar PCU does not require any regular maintenance. However, clean the heat-sink will help inverter dissipating heat and increase the life time of inverter. The dirt on the inverter can be cleaned with a soft brush.
The LCD and the LED status indicator lights can be cleaned with cloth if they are too dirty to be read. DO’S
DON’TS
Solar PCU Use soft brush o clean the surface of the
Solar PCU Do not touch the surface when the inverter
inverter.
Solar Panels Use water and wiper to clean the solar panels. The panels sould be cleaned with water when they are cool.
Solar PV System Before disconnecting any string, use a dc clamp-on meter to confirm there is no current passing through the string. Use the appropriate connector unlocking tool to disengage the module connector. Repeat for each module to be isolated from the system If the modules are removed from a system, even temporarily, technicians must ensure that the equipment grounding system remains intact for the remaining modules. GI STRUCTURE Visual inspection of the structure for any rusting
is operating. Some parts may be hot and cause burns. Turn OFF your inverter and let it cool down before you do any maintenance or cleaning of inverter. Never use any solvents, abrasives or corrosive materials to clean the inverter. Solar Panels Never clean the panels with water during sunshine. Never touch the surface of the panels in day light as they may be very hot and cause burns. The panels should not be cleaned with water in the daylight as they may be very hot and there are chances of glass breaking. Solar PV System Do not open a string (also known as a source circuit) combiner fuse holder without first confirming that there is no current flowing on the circuit. Do not disconnect (unplug) module leads, jumpers, or homerun wires under load.
GI STRUCTURE Avoid touching the structure with bare hands while the rooftop plant is in operation.
Warranty/Guarantee and Declaration Certificate It is Certified that the SPV Power Plant of capacity 6 kWp installed by us at Surinder Kumar Yadav, 121/A, WARD NO. 12, LANE-3, KRISHNA COLONY, GURUGRAM is Warranted /Guaranteed for five years from the date of commissioning with five-year AMC of complete system and with the warranty of modules for their output peak watt capacity, which would not be less than 90% at the end of 10 years and 80% at the end of 25 years. It is also certified that the SPV Power Plant installed is in compliance with the MNRE/HAREDA. The details of major components and their test reports are as under: Sr.No.
Item
Make
Capacity of item Tested
Test Laboratory
Test Report No. & Date
1.
Module
Mundra Solar Pvt. Ltd.
320 Watt
TUV Rheinland
PV 60115898 & 8/12/2016 PV 60116188 & 19/12/2016 US821700201 & 7/3/2017
2.
Inverter/ PCU
POLYCAB WIRES PVT. LTD.
6 KW
EMTEK (SHENZHEN) CO. LTD.
ES160105019P & 19/9/2016 ES160826017P & 19/9/2016 ES160826019P & 19/9/2016 ES160826029P & 19/9/2016
Supplies Name – ENERGIA VERDE ASSOCIATES GSTIN of the Supplier – 06AAGFE4259B1ZR
TUV
B16099733501 & 28/9/2016
Intertek Testing Services
131101655SHA & 28/12/2016
WARRANTY EXCLUSIONS – These conditions shall cause the system warranty to become void.
Any service required to electrical wiring. Major variations or faults in electrical energy supply, causing damage to the Inverter or other supplied equipment.
If the system is sold, repaired or altered by any third party without the consent of Energia Verde Associates
Accidental breakage is not covered by this warranty and should be added separately to your general household insurance policy.
CUSTOMER OBLIGATION – The customer agrees to the following:
Periodically clean the PV panels and especially after dust storms.
Periodically remove any branches or droppings affecting the output of the panels.
Periodically observe of any shading by trees on the Installation Site or nearby trees or buildings which could affect the performance of the System.
Periodically check the inverter display for output performance particularly the total energy (kWh) generated to date.
Refrain from switching on and off the DC or AC circuit breakers and follow proper start-up and shut -down procedures as indicated.
Annexure-A
Following are serial numbers of the solar Panels/ Modules of Mundra Solar Pvt. Ltd. (Model - 72 cells Polycrystalline, 320 Watts) installed at Surinder Kumar Yadav, 121/A, WARD NO. 12, LANE-3, KRISHNA COLONY, GURUGRAM S.No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.
Panel/Module Serial No. AS1712034C0545 AS1712034C0603 AS1712034C0604 AS1712034C0605 AS1712034C0607 AS1712034C0611 AS1712034C0612 AS1712034C0614 AS1712034C0615 AS1712034C0618 AS1712034C0619 AS1712034C0632 AS1712034C0634 AS1712034C0635 AS1712034C0651 AS1712034C0652 AS1712034C0653 AS1712034C0654 AS1712034C0669