Oil Analysis
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CRITICAL CRITICAL
Machine Condition: Lubricant Condition:
B ID FAN BEARING LUBE OIL Tel: 216-251-2510, Fax: 216-251-2515
BBV2543-6
Analysis Report Lube Type:
CONOCO AW 46
Received:
2/21/2003 12:00:00AM
ATTN: Jack Boilerman
Machine MFG:
AIR PROD INC B175A Anti-Friction Bearing
Report:
16-Nov-05 11:55:02AM 19 - 1 - 4 - 4 MPB
Lake Rd Plant 1643 Fastcatte Rd McMacken, IN 60543
Machine MOD: MachineType:
Sample No: Analyst:
Problems: Customer Notes: Filter change 1/5/03 *** HIGH IRON. *** HIGH LEAD. *** High WATER CONTENT. *** EXCESSIVE PARTICLE COUNT. Water content at .689% (6890 ppm) is likely the result of condensation or water ingression. Water contamination can lead to oil degradation, corrosion and reduction in load carrying capacity. If specific source of moisture cannot be located, inspect or install desiccant breathers. The particulate contamination exceeds our limits for a bearing (19/17/16). High particulate contamination will lead to abrasive wear and damage internal components. Reducing particle levels will significantly extend component life. Fluid contamination is a possible contributor to elevated wear metals.
Lab No Oil Chng / Mach / Lube
Reference
1/11/2003
12/7/2002
11/2/2002
10/19/2002
107391
168113 N/C/C
168112 N/N/M
168111 N/N/N
168110 N/N/N
VIS 40 60.00 56.00 52.00 48.00
SPECTROSCOPIC ANALYSIS (ppm) ASTM D 5185 Iron Copper Lead Aluminum Tin Nickel Chromium Titanium Vanadium Silver Silicon Boron Calcium Magnesium Phosphorous Zinc Barium Molybdenum Sodium Potassium
0 2 1 1 1 0 1 0 0 1 1 3 57 8 287 437 1 0 0
86 0 50 0 0 0 0 0 0 0 14 0 50 0 329 495 0 0 0 0
44.00
26 0 10 0 0 0 0 0 0 0 7 0 44 0 318 495 0 0 0 0
6 0 3 0 0 0 0 0 0 0 9 0 39 0 341 472 0 0 0 0
2 0 3 0 0 0 0 0 0 0 6 0 41 0 321 484 0 0 0 0
40.00 36.00 32.00 10/19/2002
45.6
46.1
45.1
1/11/2003
12/7/2002
1/11/2003
12/7/2002
1/11/2003
100.00 80.00 60.00 40.00 20.00 0.00 10/19/2002
11/2/2002
COPPER 60.00 50.00 40.00 30.00 20.00 10.00 0.00 10/19/2002
45.9
12/7/2002
IRON
VISCOSITY (centistokes) ASTM D 445 Vis 40
11/2/2002
11/2/2002
ACID NUMBER
45.9 2.40 2.00 1.60
FTIR SPECTROSCOPY (indexing numbers) JOAP Method Anti Wear Nitration Other Fluid Oxidation
12 3 117 2
12 2 118 2
12 2 118 3
1.20
12 2 117 2
12 2 117 2
0.80 0.40 0.00 10/19/2002
11/2/2002
12/7/2002
1/11/2003
PARTICLE COUNT (particles per ml) ISO 4406:99 ISO Code >4 Micron >6 Micron >14 Micron >50 Micron >100 Micron
15/ 14/ 11 311 114 12 0 0
21/ 19/ 17 10156 2695 1256 25 12
19/ 17/ 15 2518 789 198 5 2
18/ 17/ 13 1456 654 78 2 0
17/ 16/ 13 899 401 52 1 0
SINGLE COMPONENT TESTS Acid # mg KOH/g Water %
Page 1 of 2
0.56 0.001
0.35 0.689
0.31 0.325
0.27 0.043
0.25 0.009
Insight Services - 12703 Triskett Rd - Cleveland, OH 44111
Lab No. 168113
Machine Condition: Lubricant Condition:
CRITICAL CRITICAL
B ID FAN BEARING LUBE OIL Tel: 216-251-2510, Fax: 216-251-2515
BBV2543-6
Lube Type:
CONOCO AW 46
Received:
2/21/2003 12:00:00AM
ATTN: Jack Boilerman
Machine MFG:
AIR PROD INC B175A Anti-Friction Bearing
Report:
16-Nov-05 11:55:02AM 19 - 1 - 4 - 4 MPB
Lake Rd Plant 1643 Fastcatte Rd McMacken, IN 60543
Machine MOD: MachineType:
Sample No: Analyst:
Wear Particle Analysis Report Trace
Light
Moderate
Heavy
Max. Size
Rubbing Wear
4
4
4
4
Rolling Contact
0
0
0
0
Sliding Wear
2
2
2
2
Rolling/Sliding Wear
0
0
0
0
Cutting Wear
0
0
0
0
Chunks
0
0
0
Spheres
0
0
0
0
Corrosion
1
1
1
1
Dark Metallic Oxides
3
3
3
3
Red Oxides
2
2
2
2
Dust/Dirt
3
3
3
3
Other Contaminants
0
0
0
0
Oxidaton By-Products
0
0
0
0
0
Particle Composition
15-30
Ferrous
>100
Ferrous
Observations: Analytical ferrography has discovered the following abnormalities. Heavy levels of ferrous rubbing wear particles up to 30 microns in size. Rubbing wear particles are generated as the result of normal sliding wear in a machine. Excessive particulate contamination in the lubricating system can significantly increase the generation of rubbing wear particles. Light levels of ferrous sliding wear particles over 100 microns in size. Severe sliding wear occurs under excessive load and/or speed. These particles are distinguished by linear striations indicating sliding contact.
Microns
100x
Low alloy and dark metallic oxides.
Microns
200x
Severe ferrous sliding wear particle.
GREAT LAKES GEN. STATION assumes sole responsibility for the application of and reliance upon results and recommendations reported by Insight Services, whose obligation is limited to good faith performance.
Page 2 of 2
Insight Services - 12703 Triskett Rd - Cleveland, OH 44111
Lab No. 168113
Machine Condition: Lubricant Condition:
B ID FAN BEARING LUBE OIL Tel: 216-251-2510, Fax: 216-251-2515
BBV2543-6
Analysis Report Lube Type:
CONOCO AW 46
Received:
2/21/2003 12:00:00AM
ATTN: Jack Boilerman
Machine MFG:
AIR PROD INC B175A Anti-Friction Bearing
Report:
16-Nov-05 11:55:02AM 19 - 1 - 4 - 4 MPB
Lake Rd Plant 1643 Fastcatte Rd McMacken, IN 60543
Machine MOD: MachineType:
Sample No: Analyst:
Problems: Customer Notes: Filter change 1/5/03 *** HIGH IRON. *** HIGH LEAD. *** High WATER CONTENT. *** EXCESSIVE PARTICLE COUNT. Water content at .689% (6890 ppm) is likely the result of condensation or water ingression. Water contamination can lead to oil degradation, corrosion and reduction in load carrying capacity. If specific source of moisture cannot be located, inspect or install desiccant breathers. The particulate contamination exceeds our limits for a bearing (19/17/16). High particulate contamination will lead to abrasive wear and damage internal components. Reducing particle levels will significantly extend component life. Fluid contamination is a possible contributor to elevated wear metals.
Lab No Oil Chng / Mach / Lube
Reference
1/11/2003
12/7/2002
11/2/2002
10/19/2002
107391
168113 N/C/C
168112 N/N/M
168111 N/N/N
168110 N/N/N
VIS 40 60.00 56.00 52.00 48.00
SPECTROSCOPIC ANALYSIS (ppm) ASTM D 5185 Iron Copper Lead Aluminum Tin Nickel Chromium Titanium Vanadium Silver Silicon Boron Calcium Magnesium Phosphorous Zinc Barium Molybdenum Sodium Potassium
0 2 1 1 1 0 1 0 0 1 1 3 57 8 287 437 1 0 0
86 0 50 0 0 0 0 0 0 0 14 0 50 0 329 495 0 0 0 0
44.00
26 0 10 0 0 0 0 0 0 0 7 0 44 0 318 495 0 0 0 0
6 0 3 0 0 0 0 0 0 0 9 0 39 0 341 472 0 0 0 0
2 0 3 0 0 0 0 0 0 0 6 0 41 0 321 484 0 0 0 0
40.00 36.00 32.00 10/19/2002
45.6
46.1
45.1
1/11/2003
12/7/2002
1/11/2003
12/7/2002
1/11/2003
100.00 80.00 60.00 40.00 20.00 0.00 10/19/2002
11/2/2002
COPPER 60.00 50.00 40.00 30.00 20.00 10.00 0.00 10/19/2002
45.9
12/7/2002
IRON
VISCOSITY (centistokes) ASTM D 445 Vis 40
11/2/2002
11/2/2002
ACID NUMBER
45.9 2.40 2.00 1.60
FTIR SPECTROSCOPY (indexing numbers) JOAP Method Anti Wear Nitration Other Fluid Oxidation
12 3 117 2
12 2 118 2
12 2 118 3
1.20
12 2 117 2
12 2 117 2
0.80 0.40 0.00 10/19/2002
11/2/2002
12/7/2002
1/11/2003
PARTICLE COUNT (particles per ml) ISO 4406:99 ISO Code >4 Micron >6 Micron >14 Micron >50 Micron >100 Micron
15/ 14/ 11 311 114 12 0 0
21/ 19/ 17 10156 2695 1256 25 12
19/ 17/ 15 2518 789 198 5 2
18/ 17/ 13 1456 654 78 2 0
17/ 16/ 13 899 401 52 1 0
SINGLE COMPONENT TESTS Acid # mg KOH/g Water %
Page 1 of 2
0.56 0.001
0.35 0.689
0.31 0.325
0.27 0.043
0.25 0.009
Insight Services - 12703 Triskett Rd - Cleveland, OH 44111
Lab No. 168113
Machine Condition: Lubricant Condition:
CRITICAL CRITICAL
B ID FAN BEARING LUBE OIL Tel: 216-251-2510, Fax: 216-251-2515
BBV2543-6
Lube Type:
CONOCO AW 46
Received:
2/21/2003 12:00:00AM
ATTN: Jack Boilerman
Machine MFG:
AIR PROD INC B175A Anti-Friction Bearing
Report:
16-Nov-05 11:55:02AM 19 - 1 - 4 - 4 MPB
Lake Rd Plant 1643 Fastcatte Rd McMacken, IN 60543
Machine MOD: MachineType:
Sample No: Analyst:
Wear Particle Analysis Report Trace
Light
Moderate
Heavy
Max. Size
Rubbing Wear
4
4
4
4
Rolling Contact
0
0
0
0
Sliding Wear
2
2
2
2
Rolling/Sliding Wear
0
0
0
0
Cutting Wear
0
0
0
0
Chunks
0
0
0
Spheres
0
0
0
0
Corrosion
1
1
1
1
Dark Metallic Oxides
3
3
3
3
Red Oxides
2
2
2
2
Dust/Dirt
3
3
3
3
Other Contaminants
0
0
0
0
Oxidaton By-Products
0
0
0
0
0
Particle Composition
15-30
Ferrous
>100
Ferrous
Observations: Analytical ferrography has discovered the following abnormalities. Heavy levels of ferrous rubbing wear particles up to 30 microns in size. Rubbing wear particles are generated as the result of normal sliding wear in a machine. Excessive particulate contamination in the lubricating system can significantly increase the generation of rubbing wear particles. Light levels of ferrous sliding wear particles over 100 microns in size. Severe sliding wear occurs under excessive load and/or speed. These particles are distinguished by linear striations indicating sliding contact.
Microns
100x
Low alloy and dark metallic oxides.
Microns
200x
Severe ferrous sliding wear particle.
GREAT LAKES GEN. STATION assumes sole responsibility for the application of and reliance upon results and recommendations reported by Insight Services, whose obligation is limited to good faith performance.
Page 2 of 2
Insight Services - 12703 Triskett Rd - Cleveland, OH 44111
Lab No. 168113
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