Safe Work Method Statement

AL-MAGWA ENGINEERING & CONT.COMPANY (W.L.L) MAA - KNPC PROJECT CA-4079 SAFE WORK METHOD STATEMENT No

Job Name

SWMS Ref. No

Rev

1

Scaffold work

AM/CA4079/SWMS - 01

0

2

Vessel Isolation , Desludging & Cleaning

AM/CA4079/SWMS - 02

0

3

Removal of Rafter/ Roof plate of tank.

AM/CA4079/SWMS - 03

0

4

Tank Top Shell Erection

AM/CA4079/SWMS - 04

0

5

Internal Sand/Abrasive blasting & Painting Vessel/Tank

AM/CA4079/SWMS - 05

0

6

Tank Isolation , Desludging & Cleaning

AM/CA4079/SWMS - 06

0

7

Erection of Rafter/ Roof plate of tank.

AM/CA4079/SWMS - 07

0

8

Tank Top Shell removal

AM/CA4079/SWMS - 08

0

9

Installation of nozzle on tank

AM/CA4079/SWMS - 09

0

10

Oil Recovery & Supplying Cutter Stock for Willacy

AM/CA4079/SWMS - 10

0

11

External Grit blasting & Painting Vessel/Tank

AM/CA4079/SWMS - 11

0

12

Erection of oil spreader supporting structure

AM/CA4079/SWMS - 12

0

13

Hot Tapping on existing Tank

AM/CA4079/SWMS - 13

0

14

Removal of compression rings of tank.

AM/CA4079/SWMS - 14

0

15

Erection of compression rings of tank.

AM/CA4079/SWMS - 15

0

16

Removal of bottom plate of tank

AM/CA4079/SWMS - 16

0

17

Erection of bottom plate of tank.

AM/CA4079/SWMS - 17

0

18

Hydrostatic testing on vessels.

AM/CA4079/SWMS - 18

0

19

Erection of oil spreader pipes

AM/CA4079/SWMS - 19

0

20

Removal of oil spreader pipes

AM/CA4079/SWMS - 20

0

21

Hot Tapping on live pipe line.

AM/CA4079/SWMS - 21

0

22

Box up using crane & man basket.

AM/CA4079/SWMS - 22

0

23

Replacement of valves at different elevation

AM/CA4079/SWMS - 23

0

24

Repair of foam pourer

AM/CA4079/SWMS - 24

0

25

Replacement of above ground pipe line

AM/CA4079/SWMS - 25

0

AL-MAGWA ENGINEERING & CONT.COMPANY (W.L.L) MAA - KNPC PROJECT CA-4079 SAFE WORK METHOD STATEMENT No

Job Name

JSA Ref. No

Rev

26

Replacement of under ground line

AM/CA4079/SWMS - 26

0

27

Cold cutting of pipes

AM/CA4079/SWMS - 27

0

28

Gas cutting and grinding

AM/CA4079/SWMS - 28

0

29

Loading/Unloading of pipes using crane

AM/CA4079/SWMS - 29

0

30

Removal & Fixing of trays inside vessels.

AM/CA4079/SWMS - 30

0

31

Removal & Installation of PSV & Emergency Hatch in tank

AM/CA4079/SWMS - 31

0

32

Fiber glass removal and application

AM/CA4079/SWMS - 32

0

33

Erection of preflash column.

AM/CA4079/SWMS - 33

0

34

Abrasive blasting & Painting for pipeline

AM/CA4079/SWMS - 34

0

35

Abrasive blasting & Painting for water tank stand/steel structure.

AM/CA4079/SWMS - 35

0

36

Hydrostatic testing on tank / vessel.

AM/CA4079/SWMS - 36

0

37

Abrasive blasting, Painting & external wrapping for pipes

AM/CA4079/SWMS - 37

0

38

Internal Abrasive blasting & coating for pipes

AM/CA4079/SWMS - 38

0

39

Maintenance of flare stack

AM/CA4079/SWMS - 39

0

40

Dismantling of foam pourer & pipes

AM/CA4079/SWMS - 40

0

41

Tank Shell removal

AM/CA4079/SWMS - 41

0

42

Tank Shell Erection

AM/CA4079/SWMS - 42

0

43

Loading/Unloading of pipes using forklift

AM/CA4079/SWMS - 43

0

44

Excavation

AM/CA4079/SWMS - 44

0

45

Removal of spade & box up.

AM/CA4079/SWMS - 45

0

46

Replacement of flanges at different elevation inside & outside of vessels

AM/CA4079/SWMS - 46

0

47

Fixing of anode & pipes inside vessels.

AM/CA4079/SWMS - 47

0

48

Isolation / Spading of lines

AM/CA4079/SWMS - 48

0

49

Repair of tank shell.

AM/CA4079/SWMS - 49

0

Remark

Remark

SAFE WORK METHOD STATEMENT Job Name: - SCAFFOLDING WORK

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -1

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, hand Other safety / Emergency Equipment required; H2S Monitor, fire gloves, safety harness and lanyard. extinguishers ,first aid kit.

Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Check stability / strength of ground B) Use Hand gloves. C) Use Safety Harness. D) Scaffold leveling.

A) Hand injury. 2) Scaffold erection

E) Use bracing. B) Falling from height. F) Use hand tool bag. C) Scaffold G)Tightening of metal planks(no space collapse. D) between them) wherever not possible to avoid gaps use warning Material falling. tapes or signs E) Tripping Hazards H) Make hand rails. I) Use green tag approved by Safety. J)Ensure that the scaffold materials are held tightly while shifting K)Barricade the area.

Sequence of basic steps

Potential Accidents or Hazards

A) Falling from height. 3) Working with scaffold

B) Scaffold

collapse. C) Material falling.

A) Hand injury. 4) Dismantling.

B) Falling from height. C) Scaffold collapse. D) Material falling. E) Tripping Hazards

Recommendation to Eliminate/Reduce Hazard A) Vertical ladder should extend 2 feet above platform. B) Use safety harness hooked on to above level. C) Ensure no heavy materials carried above the platform. D) Signalman to be provided for working with crane. E) Keep all hand tools and consumables in order. F) Provide adequate lighting for confined space. G) Periodical inspection and ensure suitability of use. H) Platform should have metal planks closely placed (min.m space between them) wherever not possible to avoid gaps use warning tapes or signs A) Use Hand gloves. B) Use Safety Harness. C) Use hand tool bag. D) Use red tag approved by Safety. E) Ensure the stability of scaffolding is not effected while removing any parts of existing scaffold. F) Barricade the area. G) Make sure the working platform is stable, free of gaps & never leave scaffold in unstable condition.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Vessel Isolation , Desludging & Cleaning

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and lanyard. Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -2

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers ,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Barricade the scaffold area.

2) Scaffold for the top flanges.

3) Hot Bolting.

A) Fall from height. B) Injury due to improper handling of tools.

A) Danger of gas leaking. B) Hand injury C) Chance of Fire due to hammering spark.

Page 7 of 176

B) Use of Safety harness. C) Use hand tool bags. D) Inspect the scaffold and put Green Tag. A) Use Gas Monitor. B) Use air mask, if required. C) Use hand gloves. D) Use non sparking tools. E) Use proper hand tools.

Sequence of basic steps

4) Isolation of Vessel.

Potential Accidents or Hazards

A) Hand injury. B) Danger of gas leak.

5) Vessel de gassing.

A) Exposure to toxic gases B) Fire hazard.

6) Man hole opening.

A) Liquid spillage. B) Gas Hazard.

7) Manual Desludging.

8) High pressure water Cleaning.

A) Gas Hazard. B) Worker injury. C) Giddiness of personnel working inside confined space.

A) Potential injuries to all exposed body parts. B) Exposure to chemical additives.

Recommendation to Eliminate/Reduce Hazard A) Use Hand Gloves. B) Use proper hand tools. C) Use gasket for spading. Use correct thickness of spade. E) Use gas monitor. F) Breathing apparatus.

D)

A) Open all the manholes where ever it is possible. B) Exhaust fan. C) Gas Checking using multigas detector. D) Check the wind direction. E) Use breathing apparatus. F) Use of fire extinguishers. A) Use proper safety coverall. B) Use Vacuum tanker. C) Use Gas monitor. A) Use breathing apparatus if it is required. B) Use Gas monitor. C) Use proper Foot protection and proper cover all. D) Giving frequent breaks and exposure to fresh air atmosphere to workers. A) Use skilled Labour for hydro jet cleaning. B) Use Proper clear face shield. C) Use gum boot to prevent slipping. D) Ensure that MSDS is available.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required. Page 8 of 176

SAFE WORK METHOD STATEMENT Job Name: -Removal of Roof plate of tank.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and lanyard. Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Positioning of manpower for cutting and removal of rafter beams / roof plates.

Fall from height

3) Positioning and using of crane

Doc. No:AM/CA4079/SWMS -3

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers,water hose ,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

A) Check crane is in level A) Loss of stability due to ground condition and wind. B) Check ground condition and use B) Crane spreader mat. boom hitting Scaffold. / Tank Shell C) Check wind speed and direction. D) Assign a signal man.

Sequence of basic steps 4) Slinging to hold the rafter beams/roof plates.

5) Oxy - Acetylene cutting of steel structure/ plates

6) Lifting and removal of rafter/roof plates.

Potential Accidents or Hazards Hand injury to rigger/slinger

Use of hand gloves by rigger/slinger.

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses. D) Fall of cut structure/plates.

A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene cylinders. C) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. D) Cutting crew to use face shield and apron. E) Remove all combustible / flammable material from work area. F) Provide appropriate support/holding by crane.

A) Fall of Rafter beams due to improper slinging. B) Beams hitting workers and scaffolding due to un-controlled swinging. C) Crane tipping due to load exceeding lifting capacity.

7) Placing the Rafter beam/plates on ground and stacking.

Recommendation to Eliminate/Reduce Hazard

Injury to workers.

A) Ensure that the sling wire/ soft belt properly tight with rafter beam. B) Checking of slings, belts and D-shackle. C) Use tag line to control movement of rafter. D) Keep non essential people out of lift area and post warning signs for safe lifting. E) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator).

A) Use hand gloves and keep body parts out of pinch area during removal of slings and placing rafter beam on ground. B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Tank Top Shell Erection

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and lanyard. Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -4

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers,water hose ,first aid kit. Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

2) Positioning of manpower for erection

Fall from height

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

3) Positioning / using of crane

A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold. / Tank Shell

4) Slinging to hold erection material

Hand injury to rigger/slinger

5) Erection and fit up.

A) Fall of Erection material. B) Erection material hitting workers and scaffolding due to un-controlled swinging. C) Crane tipping due to load exceeding lifting capacity.

A) Check crane is in level B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man on top of scaffold platform.

Use of hand gloves by rigger/slinger. A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator). C) Use tag line to control movement of Erection material. D) Keep non - essential people out of lift area and post warning signs for safe lifting.

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. 6) Welding

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety, guard, safety goggles hand gloves etc.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Internal Sand/Abrasive blasting & Painting Vessel/Tank

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses, safety harness, Sandblasting Helmet & breathing mask. Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Entry to Vessel / Tank internally.

A) Exposure to toxic gases. B) Lack of visibility. C) Poor communication. D) Entry to non isolated vessel / Tank E) Poor Ventilation

Doc. No: AM/CA4079/SWMS -5

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose, first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Ensure the vessel is isolated.

B) Gas te C) Adequate lighting. D) Stand by person. E) Adequate ventilation by providing pneumatic fan

Potential Accidents or Hazards

Sequence of basic steps

A) Breathing trouble due to no Fresh air B) Falling injury due to Darkness C) Injury due to loosing the control of blasting hose. 3) Grit blasting

D) Unrelated persons and properties exposed to blasting. E) Getting injury by blasting medium.

Recommendation to Eliminate/Reduce Hazard

A) Ensure all air hoses of gritblasting helmet are in god condition. B) Proper Ventilation is provided

C) Installation of exhaust fan D) Use dead man handle for gritblasting nozzle. E) Replace breathing air filter as required. F) Proper Shielding of properties providing warning sign board and isolation of the location. G) Ensure a couplings connected are tied up by metal wire. H) Using gritblasting suit. A) Use of Pneumatic Exhaust fan

4) Removal of used grit.

A) Breathing trouble due to no Fresh air B) Falling injury due to Darkness C) Injury due to improper handling of tools.

5) Blasting and Painting at Higher Location

A) Injury due to falling from height B) Injury due to loosing control of blasting hose.

B) Us the suitable cleaning hand tools C) Dumping of grit at one location. D) Use Dust mask. E) Provide adequate ventilation. F) Daily remove used grit from top of scaffold to avoi any overload. A) Use approved scaffold. B) Use of Safety harness. C) Use deadman handle. D) Replace breathing air filter as required. E) Provide potman.

Sequence of basic steps

6) Painting

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Proper breathing apparatus.

B) Adequate A) Breathing trouble due to no Fresh air ventilation. B) Fire Hazard. C) Fire Extinguisher. C) Exposure to paint material D) D) Removal of source of ignition. Unrelated persons and properties exposed to Painting D) use proper coverall and eye Material. protection. E) Refe and follow instructions of Material Safety Data Sheet.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safe supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo crew and implement the recommendations as required.

RK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -5 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose, first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Ensure the vessel is isolated. B) Gas test. C) Adequate lighting. D) Stand by person. E) Adequate ventilation by providing pneumatic fan

Recommendation to Eliminate/Reduce Hazard A) Ensure all air hoses of gritblasting helmet are in god condition. B) Proper Ventilation is provided. C) Installation of exhaust fan D) Use dead man handle for gritblasting nozzle. E) Replace breathing air filter as required. F) Proper Shielding of properties providing warning sign board and isolation of the location. G) Ensure all couplings connected are tied up by metal wire. H) Using gritblasting suit. A) Use of Pneumatic Exhaust fan B) Use the suitable cleaning hand tools C) Dumping of grit at one location. D) Use Dust mask. E) Provide adequate ventilation. F) Daily remove used grit from top of scaffold to avoid any overload. A) Use approved scaffold. B) Use of Safety harness. C) Use deadman handle. D) Replace breathing air filter as required. E) Provide potman.

Recommendation to Eliminate/Reduce Hazard

A) Proper breathing apparatus.

B) Adequate ventilation. C) Fire Extinguisher. D) Removal of source of ignition. D) use proper coverall and eye protection. E) Refer and follow instructions of Material Safety Data Sheet.

been identified. However, concerned site supervisor / Foreman along with the safety related issues related to the specific job requirements, document it , educate the work

SAFE WORK METHOD STATEMENT Job Name: -Tank Isolation , Desludging & Cleaning

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses & safety harness, breathing apparatus . Sequence of basic steps

1) Job preparation

Doc. No: AM/CA4079/SWMS -6

Other safety / Emergency Equipment as required; H2S Monitor, fire extinguishers & water hose, first aid kit.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out. A) Barricade the scaffold area. B) Use of Safety harness.

2) Work on scaffold for isolate the flanges at higher elevation.

A) Fall from height. hand tool bags. B) Injury due to improper handling of tools.

C) Use D) Inspect the scaffold and provide Green

Tag. A) Use Gas Monitor. B) Use air mask, if required.

A) Danger of gas leaking. B) Hand injury 3) Hot Bolting.

C) Use hand gloves D)

C) Chance of Fire due to hammering spark.

Use non sparking tools. E) Use proper hand tools. F) Fire extinguishers. A) Use Hand Gloves B) Use proper hand tools. C) Use gasket for

4) Isolation of Tank.

A) Hand injury.

spading. B) Danger of gas leak.

Page 18 of 176

D) Use correct thickness of spade. E) Use gas monitor. F) Breathing apparatus.

Sequence of basic steps

5) Tank de gassing.

Potential Accidents or Hazards

A) Open all the manholes where ever it is possible. B) By providing forced ventilation (Exhaust fan). C) Gas Checking using multigas detector. D) Check the wind direction E) Use breathing apparatus. F) Use of fire extinguishers.

A) Exposure to toxic gases B) Fire hazard.

A) Liquid spillage. B) Gas Hazard. 6) Man hole and Clean out door opening.

C) Poor communication. D) Poor visibility.

B) Worker injury. C) Accident by vacuum tanker. D) Poor communication. E) Poor visibility. F) Giddiness of personnel working inside confined space.

8) High pressure water Cleaning

A) Use Gas monitor. B) Use proper safety coverall. C) Use Vacuum tanker D) Assign standby person. E) Use explosion proof lights

A) Use breathing apparatus. B) Use Gas monitor.

A) Gas Hazard.

7) Desludging.

Recommendation to Eliminate/Reduce Hazard

A) Potential injuries to all exposed body parts. B) Exposure to chemical additives.

C) Use gum boot and disposable coverall. D) Assign signal man when tanker is reverse driven. E) Assign standby person. F) Use explosion proof lights. G) Giving frequent break and exposure to fresh air atmosphere to workers. A) Use skilled Labour for hydro jet cleaning. B) Use clear face shield. C) Use gum boot to prevent slipping. D) Make Material Safety Data Sheet available.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

Page 19 of 176

SAFE WORK METHOD STATEMENT Job Name: - Erection of Rafter/ Roof plate of tank.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Positioning of manpower for erection.

Fall from height

Doc. No: AM/CA4079/SWMS

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazar

Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access lad B) Use of Safety harness

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazar

A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold. / Tank Shell. C) Overloading of crane. 3) Positioning and using of crane

4) Slinging to hold the rafter beams/roof plates.

5) Erection

Hand injury to rigger/slinger

A)Check crane is on level ground. B)Check ground condition and us spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully exten F) Ensure load is within SWL of crane and valid third party inspec certificate.

Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight wit Erection material. A) Fall of lifted material. B) Check load chart of Crane and B) Erection material hitting workers and that the load is within SWL for the boom length and lift scaffolding due to uncontrolled swinging. radius.(by crane operator) C) Crane tipping due C) Use ta to load exceeding lifting capacity. control movement of Erection material. D) Keep non - esse people out of lift area and post warning signs for safe l

Sequence of basic steps

Potential Accidents or Hazards

A) Fire Hazard 6) Welding

spark due to grinding

B) Burn injury due to welding C) Injury

Recommendation to Eliminate/Reduce Hazar

A) Assign fire-watch and spray water in the area below welding location to quench the sparks. B) Provide fire extinguish near the welding location. C) Welding crew to use face shield and ap D) Lay welding cable away sharp edges. E) Use grindin machine safety, guard, safety goggles hand gloves etc F) Remove all flammable/combustible material from areas.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wor and implement the recommendations as required.

RK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -7 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

Recommendation to Eliminate/Reduce Hazard A)Check crane is on level ground. B)Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate.

Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius.(by crane operator) C) Use tag line to control movement of Erection material. D) Keep non - essential people out of lift area and post warning signs for safe lifting.

Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety, guard, safety goggles hand gloves etc. F) Remove all flammable/combustible material from nearby areas.

been identified. However, concerned site supervisor / Foreman along with the safety elated issues related to the specific job requirements, document it , educate the work crew

SAFE WORK METHOD STATEMENT Job Name: -Tank Top Shell removal

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -8

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

2) Positioning of manpower for removal of plate.

Fall from height

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

A) Loss of stability due to ground condition and wind. 3) Positioning / using of crane

B) Crane boom hitting Scaffold. / Tank Shell

A) Check crane is in level ground. B) Check ground condition and use spreader mat. C) Check wind speed and direction.

Sequence of basic steps 4) Slinging to hold shell plate.

5) Oxy - Acetylene cutting of plates.

6) Lifting and removal of shell plate.

7) Placing the shell plate on ground and stacking.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Hand injury to rigger/slinger

Use of hand gloves by rigger/slinger.

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses. D) Fall of cut structure/plates.

A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene cylinders. C) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. D) Cutting crew to use face shield and apron. E) Remove all combustible / flammable material from work area. F) Provide appropriate support/holding by crane.

A) Ensure that the sling wire/ soft belt properly tight with rafter beam. B) A) Fall of shell plate due to improper slinging. Checking of slings, belts and D-shackle. B) Beams hitting C) Use tag line to control movement of rafter. workers and scaffolding due to un-controlled swinging. D) Keep non - essential people out of lift area and post C) Crane warning signs for safe lifting. tipping due to load exceeding lifting capacity. E) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator).

Injury to workers.

A) Use hand gloves and keep body parts out of pinch area during removal of slings and placing rafter beam on ground. B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Installation of nozzle on tank

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield

Sequence of basic steps 1) Job preparation

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

A) Hazardous environment inside tank. 2) Scaffold erection (Inside and outside tank)

3) Marking location for nozzle installation.

Falling from height. Scaffold collapse. D) Dropping of material. E) Hand injury.

A) Fall from scaffold. B) Tools falling.

Doc. No: AM/CA4079/SWMS -9

B) C)

A) Professional/qualified scaffolders to be assigned and use of safety harness. B) Use safety wires for securing hand tools. C) Use chinstrap for helmets. D) Proper communication between scaffolders. E) Use hand gloves.

A) Scaffold platform with hand rails and toe boards. B) Barricade drop area.

Sequence of basic steps

Potential Accidents or Hazards

A) Fire Hazard B) Burn injury due to cutting spark. C) Damage to oxygen and Acetylene 4) Cutting for tank shell opening and edge preparation by hoses. D) Eye injury. grinding. E) Cutting sparks and hot slag falling down and causing fire.

5) Lifting and positioning of nozzle and reinforcement pad using crane.

A) Crane losing stability due to ground condition or load. B) Crane boom, or lifted load hitting people, scaffold or tank shell. C) Hand injury while positioning nozzle.

Recommendation to Eliminate/Reduce Hazard A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers accessible. C) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. D) Use appropriate gloves. E) Remove all combustible / flammable material from work area. F) Use cutting goggles and face shield. A) Position crane on a suitable location on a level & solid/hard ground. B) Fully extend outriggers and place spreader mats under outrigger jacks. C) Assign a signal man on top of scaffold platform. D) Keep non - essential people out of lift area and post warning signs for safe lifting. E) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator). F) Use tag line to control lifted load. G) Keep hand out of nip points and use hand gloves.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Nozzle should not be released from crane until it is fixed properly in position. B) Provide temporary support for nozzle until full welding is completed.

A) Nozzle falling down from position. 6) Fit up of nozzle and reinforcement pad by tack welding.

B) Fire/spark injury during tack welding for fit up. C) Electric shock to people from electrical welding equipment.

A) Fire/spark injury during welding. 7) Full welding of nozzle on the tank shell.

B) Electric shock to people from electrical welding equipment.

C) Use welding helmet and gloves. D) Check condition of welding cables and lay them away from sparks. E) Ground welding machine. F) Keep fire extinguishers accessible. G) Remove all flammable & combustible material from the work area and below. H) Assign fire-watch and spray water in the area below the cutting to quench the sparks and hot slag.

A) Use welding helmet and gloves. B) Check condition of welding cables and lay them away from sparks. C) Ground welding machine. D) Keep fire extinguishers accessible. E) Remove all flammable & combustible material from the work area and below. F) Assign fire-watch and spray water in the area below the cutting to quench the sparks and hot slag.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Oil Recovery & Supplying Cutter Stock for Willacy

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield

Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Transportation.

A) Road traffic accidents. B) Movement of load. A) Trapped fingers.

3) Loading/Unloading

4) Isolation of Tank.

B) Head injury. C) Equipment damage.

A) Hand injury. B) Danger of gas leak.

Doc. No: AM/CA4079/SWMS -10

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Clear instructions to be given to drivers. B) All loads will be firmly strapped. A) Gloves to be worn. B) Hard hats at all times. C) Assign signal man. D) Fork lift, crane, boom truck are to be used according to manufacturers guidelines and operating limits. A) Use Hand Gloves B) Use proper hand tools. C) Use gasket for spading. D) Use correct thickness of spade. E) Use gas monitor. F) Breathing apparatus.

Sequence of basic steps

5) Tank de gassing.

Potential Accidents or Hazards

A) Open all the manholes where ever it is possible. B) By providing forced ventilation (Exhaust fan). C) Gas Checking using multigas detector. D) Check the wind direction E) Use breathing apparatus. F) Use of fire extinguishers.

A) Exposure to toxic gases B) Fire hazard.

A) Oil spills. B) Gas leaks.

6) Connecting hoses & piping including removal of spools & blinds for equipment hook up.

Recommendation to Eliminate/Reduce Hazard

C) Finger injuries. D)

A) All spills cleaned immediately. B) Gas monitoring during flange opening using multigas monitor. C) Fresh air mask as required. D) Gloves to be worn.

Splashes

7) Man hole and Clean out door opening.

E) Goggles to be worn. A) Use Gas monitor. B) Use proper safety coverall.

A) Liquid spillage. B) Gas Hazard. C) Poor communication. D) Poor visibility.

C) Assign standby person. D) Use explosion proof lights A) Use breathing apparatus. B) Use Gas monitor.

A) Gas Hazard. B) Worker injury. 8) Tank entry and Desludging.

C) Poor communication. D) Poor visibility. E) Giddiness of personnel working inside confined space.

9) High pressure water Cleaning

A) Potential injuries to all exposed body parts. B) Exposure to chemical additives.

C) Use gum boot and disposable coverall. D) Assign signal man when tanker is reverse driven. E) Assign standby person. F) Use explosion proof lights. G) Giving frequent break and exposure to fresh air atmosphere to workers. A) Use skilled Labour for hydro jet cleaning. B) Use clear face shield. C) Use gum boot to prevent slipping. D) Make Material Safety Data Sheet available.

10) Supplying cutter stock for Willacy

A) Accidental rupture of under ground pipe line B) Manhole might

A) Excavation to place penn & Cutter stock tank B) Open Manhole C) Sludge supply

be under sludge pressure. May Fly loose. C) Sludge may come out under high pressure D) Dilute with oil so that sludge thins out and can be sucked into Willacy Recovery Tank.

A) Excavate with caution B) Stay clear of manhole. C) Dig a pit around manhole to contain sludge.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -External Grit blasting & Painting Vessel/Tank

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -11

Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses, safety harness, blasting suit & face Other safety / Emergency Equipment required; H2S Monitor, shield. fire extinguishers & water hose, first aid kit.

Sequence of basic steps 1) Job preparation

2) Grit / Garnet blasting

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Breathing trouble due to air contamination. B) Injury due A) Ensure all air hoses of blasting helmet are in good condition. to loosing the control of blasting hose. C) Unrelated persons and B) Use deadman handle for blasting nozzle. properties exposed to blasting. C) Replace breathing air filter as D) Getting injury by blasting required. D) medium. Proper shielding of properties providing warning sign board and isolation of the location. E) Ensure all couplings connected are tied up by metal wire. F) Using blasting suit.

Sequence of basic steps

3) Removal of used Grit / Garnet .

4) Painting

5) Blasting and Painting at Higher Location

Potential Accidents or Hazards

A) Injury due to improper handling of tools.

Recommendation to Eliminate/Reduce Hazard A) Use the suitable cleaning hand tools like shovel, wheel barrow,plastic brooms. B) Dumping of used Grit / Garnet at approved area(NCC). C) Use dust mask.

A) Proper breathing apparatus as recommended by paint manufacturer. B) Adequate ventilation. C) Fire extinguisher. A) Breathing trouble due to air contamination by spray D) Removal of source paint. of ignition. E) B) Fire Hazard. Use proper coverall and eye protection. C) Exposure to paint F) Refer and follow instruction of Material material Safety Data Sheet. D) Unrelated persons and properties G) Storage/mixing of paint at controlled temperature exposed to painting material. as recommended by manufacturer. H) Proper shielding of properties providing warning sign board and isolation of the location. I) Ensure that there is no hot work in nearby area.

A) Injury due to falling from height B) Injury due to loosing the control of blasting hose.

A) Use approved scaffold. B) Use of Safety harness. C) Use deadman handle. D) Replace breathing air filters as required. E) Assign potman.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Use Hand Gloves.

6) Preparation of painted surface using sand paper.

7) Housekeeping

A) Hand injury.

A) Fire hazard.

A) Removal of used paint/solvent drums from the job site. B) Remove/store balance paint/solvent material at appropriate storage location. C) Clean all painting equipment like spray machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Erection of oil spreader supporting structure

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

A) Loss of stability due to ground condition and wind. 2) Positioning / using of crane for shifting pipe supports to B) Crane boom hitting Tank Shell C.O.D.

3) Slinging to hold shifting material

Hand injury to rigger/slinger

Doc.No:AM/CA4079/SWMS -12

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Check crane is in level B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Ensure outrigger is fully extended. Use of hand gloves by rigger/slinger.

4) Rolling the pipe supports from out side to inside to be in position for lifting up

5) Hanging of chain block to roof/rafter using Mobile Scaffolding

Worker injury.

a) Fall from height b) Unbalance Scaffold. C) Hand injury.

A) Use hand gloves. B) Use proper illumination. C) Use Ventilation. D) Use proper hand tools for rolling pipes E) Pipes to be rolled on 3" or 4" Dia pipes F) Proper communication with workers while rolling pipes. G) Keep body out of pinch area. A) Use of scaffold platform with handrails & access ladders. B) Use of safety harness. C) Use approved scaffold by Safety (use green tag). D )Scaffold platform should be tied with ropes E) Height must match with base of Scaffold. F) Scaffold should not be moved with workers on top. G) Proper illumination. H) Using hand gloves. A) Ensure that the sling wire/ soft belt properly I) Ensure tightcastor with support wheel ofpipes. mobile scaffold locked.

A) Worker injury B) Fall of Erection support. 6) Erection and fit up of 12" Dia vertical supports.

C) Erection material hitting workers and scaffolding due to uncontrolled swinging. D) Chain block sling wire E) Buckling of existing roof structure

B) Use two tag line to control movement of Erection material top end side. C) Keep non - essential people out of lift area D) Weld temporary bracing if required to hold the pipe in vertical / horizontal position. E) Utilize a professional rigger. F) Use proper illumination. G) Identify location for hooking chain block as per JO. instruction.

A) Fire Hazard 7) Welding of pipes to base.

spark grinding

B) Burn injury due to welding C) Injury due to

A) Fall of erection pipe 8) Erection and fit up of horizontal pipe using chain block.

B) Erection material hitting workers and scaffoldings due to un controlled swinging. C) Fire hazards due to welding. D) Eye injury due to welding or grinding.

A) Assign fire-watch in the area B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield . D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Welding machine must be grounded. G) No loose cloths, chains, bracelets to be used by worker while grinding.

A) Assign fire-watch in the area B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield . D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Welding machine must be grounded. G) No loose cloths, chains, bracelets to be used by worker while grinding. I) Use tag line for stop winging.

A) Fall of erection pipe 9) Erection and fit up of lower level horizontal pipe.

B) Erection material hitting workers and scaffoldings due to un controlled swinging. C) Fire hazards due to welding. D) Eye injury due to welding or grinding.

A) Assign fire-watch in the area B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield . D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Welding machine must be grounded. G) No loose cloths, chains, bracelets to be used by worker while grinding. H) Ensure top level horizontal pipe is fully welded to hook chain block. I) Use tag line to stop swinging.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Hot Tapping on existing Tank

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -13

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard A) Obtain work permit. B) Ensure gas test is carried out.

1)Job preparation.

2) Positioning of man power scaffold for hot tap

Performing unauthorized job in hazardous area

Fall from height (Scaffold)

C) Ensu that concerned supervisor and safety officer is at site until completion of job.

A) Use of Scaffold platform with hand rails and access ladders. B) Use of Safety harness. C) Scaffolding checked and tagge by authorized person.

Sequence of basic steps

Potential Accidents or Hazards A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold.

3) Positioning of Crane.

4) Lifting, fit up and welding of nozzle.

A) Fire Hazard (burn through). B) Leakage. C) Falling of nozzle. D) Nozzle hitting workers.

Recommendation to Eliminate/Reduce Hazard

A) Check ground condition and use spreader beam and ma

B) Check wind speed and direction. C) Assign a signa man on top of scaffold platform. D) Check load chart of crane and ensur that the load is within SWL for the boom length and lifting radius ( by crane operator) and valid third party certificate.

A) Ensure oil level is three feet above hot tapping area of th tank. B) Ensure thickness survey is carried out and thickness acceptable. C) Hot tapping location is marked and identified by authorized personnel. D) Provi fire extinguishers. E) Enclose area with fire blanke

F) Inform fire station and arrange f fire truck.

G) Check rigging and use of ta line to move equipment. A) Use hand gloves B) Use Proper size of spanners and no sparking hammers. A) Hand injury C) Chec B) Fire Hazard due to hammering the rigging and use tag line to move the equipment. 5) Installation of valve and Hot tap machine using crane. bolt / nut. D) C) Falling of hot tapping machine. Enclose the area with fire blanket. E) Assign a signal man. F) Use approved and tested valve.

Sequence of basic steps

Potential Accidents or Hazards A) Fire Hazard B) Machine cutter stuck damaging the existing pipe / tank. C) Gas leak

6) Hot Tapping D) Oil Leak.

E) Loose hose

connection causing whipping.

Recommendation to Eliminate/Reduce Hazard

A) Operation must keep flow inside the existing line or three feet liquid above Hot tapping of existing tank B) Fire Water C) Use fire extinguisher. D) Use multigas monitor. E) Check the size blade with weld neck. F) Use proper size and type of gasket. G) Ensu positive connection for the coupling by tying wire. A) Use hand gloves

B) Use Proper size of spanners and no sparking hammers. A) Hand injury

C) Chec B) Fire Hazard due to hammering the rigging and use tag line to move the equipment.

7) Removal of hot tap machine using crane.

bolt / nut. C) Falling of hot tapping machine.

D) Enclose the area with fire blanket. E) Assign a signal man.

F) Use approved and tested valve.

A) Use hand gloves A) Hand injury 8) Blinding the valve.

B) Use Proper size of spanners and no B) Fire Hazard due to hammering sparking hammers.

bolt / nut.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo crew and implement the recommendations as required.

RK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -13 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard A) Obtain work permit. B) Ensure gas test is carried out. C) Ensure that concerned supervisor and safety officer is at site until completion of job. A) Use of Scaffold platform with hand rails and access ladders. B) Use of Safety harness. C) Scaffolding checked and tagged by authorized person.

Recommendation to Eliminate/Reduce Hazard A) Check ground condition and use spreader beam and mat. B) Check wind speed and direction. C) Assign a signal man on top of scaffold platform. D) Check load chart of crane and ensure that the load is within SWL for the boom length and lifting radius ( by crane operator) and valid third party certificate.

A) Ensure oil level is three feet above hot tapping area of the tank. B) Ensure thickness survey is carried out and thickness is acceptable. C) Hot tapping location is marked and identified by authorized personnel. D) Provide fire extinguishers. E) Enclose area with fire blanket. F) Inform fire station and arrange for fire truck. G) Check rigging and use of tag line to move equipment. A) Use hand gloves B) Use Proper size of spanners and non sparking hammers. C) Check the rigging and use tag line to move the equipment. D) Enclose the area with fire blanket. E) Assign a signal man. F) Use approved and tested valve.

Recommendation to Eliminate/Reduce Hazard A) Operation must keep flow inside the existing line or three feet liquid above Hot tapping of existing tank B) Fire Water C) Use fire extinguisher. D) Use multigas monitor. E) Check the size of blade with weld neck. F) Use proper size and type of gasket. G) Ensure positive connection for the coupling by tying wire. A) Use hand gloves B) Use Proper size of spanners and non sparking hammers. C) Check the rigging and use tag line to move the equipment. D) Enclose the area with fire blanket. E) Assign a signal man. F) Use approved and tested valve.

A) Use hand gloves B) Use Proper size of spanners and non sparking hammers.

Recommendation to Eliminate/Reduce Hazard

been identified. However, concerned site supervisor / Foreman along with the safety related issues related to the specific job requirements, document it , educate the work

SAFE WORK METHOD STATEMENT Job Name: - Removal of compression rings of tank.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps 1) Job preparation

2) Positioning of manpower on scaffold platform for cutting and removal of compression rings.

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Fall from height

A) Loss of stability due to ground condition and wind. 3) Positioning and using of crane

B) Crane boom hitting Scaffold. / Tank Shell

Doc. No: AM/CA4079/SWMS

Other safety / Emergency Equipment required; H2S Mo extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladder B) Us Safety harness Scaffolding checked and tagged by authorized person.

A) Check crane is in level

B) Che ground condition and use spreader beam and mat.

C) Check wind speed and directio D) Assign a signal man.

Sequence of basic steps

4) Welding eye-hooks on compression rings.

5) Oxy - Acetylene cutting of compression rings.

6) Slinging to hold the compression rings.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

A) Assign fire-watch and spray water in the area below the location to quench the sparks. B) Provide fire extinguishers near the weld location. C Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety g hand gloves etc. F) Remove all flammable/combustible material from areas.

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses. D) Fall of cut structure.

A) Assign fire-watch and spray water in the area below the location to quench the sparks. B) Provide fire extinguishers near the cuttin location and Oxy-Acetylene cylinders. C) Lay Oxygen and Acetylen away from sharp edges and cutting splatter. D) Cutting crew to use shield and apron. E) Remove all combustible / flammable material work area. F) Ensure that the slings are in tension.

A) Hand injury to rigger/slinger. B) Sling and D-shackle failure.

A) Use of hand gloves by rigger/slinger. B) Check sling and D-shackle for safe work load.

Sequence of basic steps

7) Lifting and removal of compression rings.

8) Placing the compression rings on ground and stacking.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Ensure that the sling wire/ soft belt properly tight with compression rings. A) Fall of compression rings due to improper slinging. B) Checking of slings, belts and D-shackle. B) C) Use tag line to control movement of compres Beams hitting workers and scaffolding due to unring. controlled swinging. D) Keep non - essential people out of lift area an C) Crane tipping due to load warning signs for safe lifting. exceeding lifting capacity. E) Check load chart of Crane and ensure that is within SWL for the boom length and lifting radius (by cra operator).

Injury to workers.

A) Use hand gloves and keep body parts out of pinch area removal of slings and placing compression rings on ground B) Barricade area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo and implement the recommendations as required.

ORK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -14 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness Scaffolding checked and tagged by authorized person.

A) Check crane is in level B) Check ground condition and use spreader beam and mat. C) Check wind speed and direction. D) Assign a signal man.

C)

Recommendation to Eliminate/Reduce Hazard A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Remove all flammable/combustible material from nearby areas. A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene cylinders. C) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. D) Cutting crew to use face shield and apron. E) Remove all combustible / flammable material from work area. F) Ensure that the slings are in tension.

A) Use of hand gloves by rigger/slinger. B) Check sling and D-shackle for safe work load.

Recommendation to Eliminate/Reduce Hazard A) Ensure that the sling wire/ soft belt properly tight with compression rings. B) Checking of slings, belts and D-shackle. C) Use tag line to control movement of compression ring. D) Keep non - essential people out of lift area and post warning signs for safe lifting. E) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator).

A) Use hand gloves and keep body parts out of pinch area during removal of slings and placing compression rings on ground. B) Barricade the area.

e been identified. However, concerned site supervisor / Foreman along with the safety related issues related to the specific job requirements, document it , educate the work crew

SAFE WORK METHOD STATEMENT Job Name: -Erection of compression rings of tank.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps 1) Job preparation

2) Positioning of manpower for erection.

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Fall from height

Doc. No: AM/CA4079/SWMS -15

Other safety / Emergency Equipment required; H2S Mon fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders. B) U of Safety harness. C) Scaffold checked and tagged by authorized person.

Sequence of basic steps

Potential Accidents or Hazards A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold. / Tank Shell. C) Overloading of crane.

3) Positioning and using of crane

4) Slinging to hold the compression rings.

A) Hand injury to rigger/slinger. B) Sling and D-shackle failure.

A) Fall of lifted material. 5) Erection of compression rings.

B) Erection material hitting workers and scaffolding due to uncontrolled swinging. C) Crane tipping due to load exceeding lifting capacity.

Recommendation to Eliminate/Reduce Hazard

A) Check crane is on level ground. B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load within SWL of crane and valid third party inspection certifica

A) Use of hand gloves by rigger/slinger. B) Check sling capacity for safe work l and condition of sling & D-shackle.

A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the loa within SWL for the boom length and lifting radius (by crane operator). C) Use tag line to control movem compression rings. D) Keep non - essential people out of lift area post warning signs for safe lifting.

Sequence of basic steps

6) Welding

Potential Accidents or Hazards

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers nea the welding location. C) Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Remove all flammable/combustible material from nearby areas.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the w crew and implement the recommendations as required.

ORK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -15 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness. C) Scaffold checked and tagged by authorized person.

Recommendation to Eliminate/Reduce Hazard A) Check crane is on level ground. B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate.

A) Use of hand gloves by rigger/slinger. B) Check sling capacity for safe work load and condition of sling & D-shackle.

A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator). C) Use tag line to control movement compression rings. D) Keep non - essential people out of lift area and post warning signs for safe lifting.

Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Remove all flammable/combustible material from nearby areas.

e been identified. However, concerned site supervisor / Foreman along with the safety E related issues related to the specific job requirements, document it , educate the work

SAFE WORK METHOD STATEMENT Job Name: - Removal of bottom plate of tank

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -16

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit, exhaust fan and approved cutting plan is available. Recommendation to Eliminate/Reduce Hazard A)Obtain work permit.

1) Job preparation

Performing unauthorized jobs in hazardous area

B) Ensure gas test is carried out.

C) Ensure tank is cleaned and water

washed. 2) Marking the bottom plate.

A) Injury due to darkness. B) Lack of fresh air.

A) Use proper illumination. B) Open all manways & installing exhaust fan if required.

Sequence of basic steps

3) Welding supports to the existing shell plate to keep it on position.

Potential Accidents or Hazards

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

Recommendation to Eliminate/Reduce Hazard A) Assign fire-watch in the area B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield . D) Lay welding cable away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Welding machine must be grounded. A) Open all the manholes where ever it is possible. G) No loose cloths, chains, bracelets to be used by B) By providing forced worker while grinding. ventillation (Exhaust fan). C) Gas Checking using multigas detector. D) Use breathing apparatus, if it is required. E) Use of fire extinguishers.

4) Drill holes on damage bottom plate.

A) Fire hazards. F) Use double B) Exposure to toxic gas leak. insulated electrical cable or pnuematic machine. C) Hazards due to drilling G) machine. No loose cloths, chains, bracelets to be used by worker while grinding.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Use hand gloves B) Use Proper hand tools. 5) Fiber glass removal from existing bottom plate by chipping.

Hand injury

A) Fire Hazard 6) Cutting of plates by grinding.

A) Assign fire-watch in the area B) Provide fire extinguishers near the cutting location. C) Cutting crew to use face shield . D) Lay grinding cables away from sharp B) Burn edges and sparks.

injury due to grinding. cables.

C) Damage to grinding E) Use grinding machine safety guard, safety goggles hand gloves etc. D) Eye injury. F) Remove all combustible / flammable material from work area. G) No loose cloths, chains, bracelets to be used by worker while grinding.

Sequence of basic steps

7) Cutting old bottom plates in small pieces to exit from C.O.D by oxy-acetylene cutting.

8) Manually shifting bottom plates outside tank and stacking.

Potential Accidents or Hazards

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses.

Injury to workers.

Recommendation to Eliminate/Reduce Hazard A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene cylinders. C) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. D) Cutting crew to use face shield and apron. E) Remove all combustible / flammable material from work area.

A) Use hand gloves and keep body parts out of pinch area during removal and placing bottom plate on ground. B) Barricade the area. C) Ensure proper lifting practices and good communication between workers.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Erection of bottom plate of tank.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps 1) Job preparation

2) Positioning and using of crane to unload new bottom plate outside the tank.

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -17

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit, exhaust fan and approved welding plan is available. Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

A) Loss of stability due to ground condition and wind.

A)Check crane is on level ground. B)Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate.

B) Crane boom hitting Tank Shell. C) Overloading of crane.

Sequence of basic steps

3) Placing new plate on the removed section using chain block from outside the tank.

4)Fit up and welding.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Use of hand gloves and keep body parts out of pinch area.

A) Hand injury. B) Chain block failure.

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding D) Hand injury.

B) Use approved chain block with certificate.

A) Provide fire extinguishers near the welding location. B) Welding crew to use face shield and apron. C) Lay welding cable away from sharp edges. D) Use grinding machine safety guard, safety goggles hand gloves etc. E) Remove all flammable/combustible material from nearby areas. F) Use of hand gloves.

Sequence of basic steps

Potential Accidents or Hazards

A) Fire Hazard 5) Remove the temporary supports by cutting(grinding) and housekeeping.

B) Burn injury due to grinding. C) Damage to grinding cables.

Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch in the area B) Provide fire extinguishers near the cutting location. C) Cutting crew to use face shield or safety goggles . D) Lay grinding cables away from sharp edges. E) Use grinding machine safety guard, safety goggles hand gloves etc. F) Remove all combustible / flammable material from work area. G) No loose cloths, chains, bracelets to be used by worker while grinding. H) Clean the area and remove all waste material from site.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Hydrostatic testing on vessels.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -18

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard A) Obtain work permit.

1) Job preparation

Performing unauthorized jobs in hazardous area

B) Ensure gas test is carried out. C) Barricade the area & place sign board. A) Use Hand Gloves B) Use proper hand tools.

2) Isolation of required nozzles & boxing up of manhole and install PSV.

C)

A) Hand injury. B) Exposure to toxic gases.

Use gasket for spading. D) Use correct thickness of spade. E) Use multigas monitor.

Page 67 of 176

Sequence of basic steps

Potential Accidents or Hazards

due to whipping of hose. 3) Filling of water.

4) Boxing up of vent nozzle and filling point.

Spillage of water.

Recommendation to Eliminate/Reduce Hazard A) Keep all top (vent) nozzle open. B) Ensure filling of water is from bottom A) Worker injury nozzles. C) Continuous monitoring of level of water. D) No sharp bend in the B) hose of water filling. E) Proper end connection and positive lock for hose.

A) Use Hand Gloves B) Use proper hand tools.

Hand injury while installing blinds and spades.

A) Ensure that the pressure is gradually increased. B) Use calibrated pressure gauges and PSV approved by J.O. A) Worker injury

C) Use professional technicians.

B) Vessel damage. C) Bending of

5) Pressurizing the vessel to required psi by manual pump.

D) Use proper size of spades and blinds.

spades.

A) Leakage from joints. 6) Holding the vessel under pressure.

B) Leakage from flanges.

Page 68 of 176

E) Area to be barricaded and place sign board. F) Keep non-essential people out of work area. A) Only inspector is allowed inside hydrotest area. B) Any leakage is noted, the pressure has to be reduced immediately.

Sequence of basic steps

Potential Accidents or Hazards

A) Worker injury. 7) Depressurizing of vessel by opening vent. vacuum.

8) Draining the vessel

Recommendation to Eliminate/Reduce Hazard

A) Open vent valves slowly and keep body parts out away from vent while depressurizing. B) Keep all non essential people B) Vessel damage due to out of work area. C) Continuous monitoring of pressure gauge.

A) Worker injury by bottom valve. B) Hand injury.

A) Open all vent valve before draining. B) Ensure continuous monitoring while draining. C) Use hand gloves and proper hand tools.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

Page 69 of 176

SAFE WORK METHOD STATEMENT Job Name: -Erection of oil spreader pipes

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps 1) Job preparation

Doc. No: AM/CA4079/SWMS -19

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out. A) Check crane is in level

2) Positioning / using of crane for shifting pipes to C.O.D.

A) Loss of stability due to ground condition and use spreader mat. wind. B) Crane boom hitting Tank Shell direction.

B) Check ground condition and C) Check wind speed and D) Use professional

rigger. E) Ensure outrigger is fully extended. F) Use of professional rigger

3) Slinging to hold shifting material

Hand injury to rigger/slinger

Use of hand gloves by rigger/slinger. A) Use hand gloves. B) Use proper illumination. C) Use Ventilation (Pneumatic exhaust fan). D) Use

4)Rolling the pipe from out side to inside the tank to the position for lifting up

Worker injury.

proper hand tools for rolling pipes E) Pipes to be rolled on 3" or 4" Dia pipes F) Proper communication with workers while rolling pipes. G) Keep body out of pinch area. A) Use of scaffold platform with handrails & access ladders. B) Use of safety harness. C) Use approved scaffold by Safety (use green tag). D) Scaffold platform should be tied with ropes

5) Hanging of chain block to roof/rafter using Mobile Scaffolding

a) Fall from height b) Unbalance Scaffold. C) Hand injury.

E) Height must match with base of Scaffold. F) Scaffold should not be moved with workers on top. G) Proper illumination. H) Using hand gloves. I) Ensure castor wheel of mobile scaffold locked.

6) Erection of spreader pipe spools using chain block and tirfor.

A) Fall of erection pipe

A) Ensure coordination between erection groups.

B) Erection material hitting workers and scaffoldings due to uncontrolled swinging.

tools for tightening flange joints.

B) Use proper hand C) Use of non sparking hammer.

C) Fall of erection materials (nuts, bolts & hand tools).

D) All nuts and bolts to be kept in small container. E) Use of approved sling wire & lifting equipment with certificate.

A) Provide fire extinguishers near the welding location. A) Fire Hazard 7) Welding of spreader pipe spools to the required length.

B) Burn injury due to welding C) Injury due to

spark grinding

D) Hand injury.

A) Worker injury B) Fall of Erection centre rings. 8) Erection of centre rings.

C) Erection material hitting workers and scaffolding due to un-controlled swinging D) Chain block / tirfor failure. E) Buckling of existing roof structure.

9) Attaching centre ring with spreader pipes.

A) Hand injury B) Chance of Fire due to hammering spark.

B) Welding crew to use face shield and apron. C) Lay welding cable away from sharp edges. D) Use grinding machine safety guard, safety goggles hand gloves etc. E) Remove all flammable/combustible material from nearby areas. F) Use of hand gloves. A) Ensure that the sling wire/soft belt properly tight with support material. B) Use two tag line to control the movement of erection material top end side. C) Keep non-essential people out of lift area. D) Utilize a professional rigger. E) Use proper illumination. F) Identify location for hooking chain block / tirfor and pulley. G) Use approved chain block / tirfor with certificate. A)Use hand gloves. B) Use non sparking tools. C) Use proper size hand tools. D) Fire extinguishers.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Removal of oil spreader pipes

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -20

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area Obtain work permit. Ensure gas test is carried out.

2) Holding the existing pipe by using chain block.

A) Hand injury. B) Chain block failure.

A) Use of hand gloves and keep body parts out of pinch area. B) Use approved chain block with certificate.

A) Worker injury B) Fall of dismantled centre rings. C) 3) Dismantle of centre rings.

Dismantled material hitting workers and scaffolding due to un-controlled swinging D) Chain block failure. E) Buckling of existing roof structure.

A) Fall of dismantled pipe 4) Dismantle & lowering of horizontal pipe using chain block and trifor.

B) Dismantled material hitting workers and scaffoldings due to uncontrolled swinging. C) Fall of materials (nuts, bolts & hand tools).

A) Ensure that the sling wire/soft belt properly tight with support material. B) Use two tag line to control the movement of dismantled material top end side. C) Keep non-essential people out of lift area. D) Utilize a professional rigger. E) Use proper illumination. F) Identify location for hooking chain block and pulley. G) Use approved chain block with certificate.

A) Ensure coordination between dismantling groups. B) Use proper hand tools for flange joints. C) Use of non sparking hammer. D) All nuts and bolts to be kept in small container. E) Use of approved sling wire & lifting equipment with certificate.

A) Fire Hazard 5) Oxy-acetylene cutting of long pipe if required.

B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses.

A) Assign fire-watch and spray water in the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene cylinders. C) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. D) Cutting crew to use face shield and apron. E) Remove all combustible / flammable material from work area.

A) Use hand gloves. B) Use proper illumination. C) Use Ventilation (Pneumatic exhaust fan). 6)Rolling the pipe from inside to C.O.D.

Worker injury.

D) Use proper hand tools for rolling pipes E) Pipes to be rolled on 3" or 4" Dia pipes F) Proper communication with workers while rolling pipes.

G) Keep body out of pinch area.

A) Check crane is in level

7) Positioning / using of crane for shifting pipes from C.O.D.

A) Loss of stability due to ground condition and and use spreader mat. wind. B) Crane boom hitting Tank Shell speed and direction.

B) Check ground condition C) Check wind D) Use

professional rigger. E) Ensure outrigger is fully extended. F) Use of professional rigger

8) Slinging to hold shifting material

9) Placing the dismantled pipes on ground.

Hand injury to rigger/slinger

Injury to workers.

Use of hand gloves by rigger/slinger.

A) Use hand gloves and keep body parts out of pinch area during removal of slings and placing pipes on ground. B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Hot Tapping on live pipe line.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Safety helmet, Safety boots, safety glasses & safety harness, breathing apparatus , Ear plug - if noise level is high.

Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -21

Other safety / Emergency Equipment as required; H2S Monitor, fire extinguishers & water hose, first aid kit, multigas monitor, hot tap checklist. Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit. B) Ensure gas test is carried out. 1)Job preparation.

Performing unauthorized job in hazardous area

C) Ensure that concerned supervisor and safety officer is at site until completion of job. D) Check the thickness, location and ensure flow in the pipe by J.O.

A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold. 2) Positioning of Crane for lifting hot tap machine, nozzle and fittings for valve.

A) Check ground condition and use spreader beam and mat. B) Check wind speed and direction. C) Assign a signal man on top of scaffold platform. D) Check load chart of crane and ensure that the load is within SWL for the boom length and lifting radius ( by crane operator) and valid third party certificate. A) Ensure adequate flow in the pipeline. B) Ensure thickness survey is carried out and thickness is acceptable. C)

3) Lifting, fit up and welding of nozzle.

A) Fire Hazard (burn through). B) Leakage. C) Falling of nozzle. D) Nozzle hitting workers.

Hot tapping location is marked and identified by authorized personnel. D) Provide fire extinguishers & Enclose area with fire blanket. E) Check rigging and use tag line to move equipment. G) Keep fingers out of pinch area. A) Use hand gloves B) Use Proper size of spanners and non sparking hammers.

A) Hand injury 4) Installation of valve and Hot tap machine using crane.

B) Fire Hazard due to hammering bolt / nut. C) Falling of hot tapping machine.

C) Check the rigging and use tag line to move the equipment. D) Enclose the area with fire blanket. E) Assign a signal man. F) Use approved and tested valve. G) Keep lifting area free from workers.

5) Hot Tapping

A) Fire Hazard B) Machine cutter stuck damaging the existing pipe. C) Gas leak D) Oil Leak. E) Loose hose connection causing whipping.

A) Hand injury 6) Removal of hot tap machine using crane.

B) Fire Hazard due to hammering bolt / nut. C) Falling of hot tapping machine.

A) Hand injury 7) Blinding the valve.

hammering bolt / nut. leak.

B) Fire Hazard due to C) Gas/Oil

A) Operation must keep flow inside the existing line. B) Fire Water C) Use fire extinguisher. D) Use multigas monitor. E) Check the size of blade with weld neck. F) Use proper size and type of gasket. G) Ensure positive connection for the coupling by tying wire. A) Use hand gloves B) Use Proper size of spanners and non sparking hammers. C) Check the rigging and use tag line to move the equipment. D) Assign a signal man.

A) Use hand gloves B) Use Proper size of spanners and non sparking hammers. C) Ensure valve is fully closed.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Box up using crane & man basket.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness and lanyard. Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

A) Hand injury. 2) close the manways/clean out door.

Danger of gas leak.

Page 80 of 176

Doc. No: AM/CA4079/SWMS -22

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers ,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Ensure that all tools and foreign material are removed fr B) the vessel/tank. B) Ensure all perso are outside vessel

Sequence of basic steps

4) Box up using crane & man basket

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Loss of stability of crane due to ground condition and wind. B) Falling of flange. C) Fall from height.

A) Hand injury. B) 5) Bolting for Box up

Chance of persons to get entrapped or tools & unwanted left over materials to be inside C) Danger of gas leaking.

A) Check crane is on level ground.

B Check ground condition and use spreader mat. C) Use of Safety harness.

A) Inspect the vessel & ensure it is free of unwanted mater & all workers have come out of the vessel. B) Use Gas Monitor. C) Use Hand gloves.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the w crew and implement the recommendations as required.

Page 81 of 176

RK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -22 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers ,first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Ensure that all tools and foreign material are removed from the vessel/tank. B) Ensure all persons are outside vessel

Page 82 of 176

Recommendation to Eliminate/Reduce Hazard

A) Check crane is on level ground. B) Check ground condition and use spreader mat. C) Use of Safety harness.

A) Inspect the vessel & ensure it is free of unwanted materials & all workers have come out of the vessel. B) Use Gas Monitor. C) Use Hand gloves.

been identified. However, concerned site supervisor / Foreman along with the safety E related issues related to the specific job requirements, document it , educate the work

Page 83 of 176

SAFE WORK METHOD STATEMENT Job Name:- Replacement of valves at different elevation

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, Ear plug - if noise level is high, face shield

Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -23

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Barricade the scaffold area. B) Use of Safety harness. 2) Scaffold for the valves at higher elevation

A) Fall from height. B) Injury due to improper handling of tools.

C) Use hand tool bags. D) Inspect and provide Green Tag for scaffold.

A) Use Hand Gloves B) Use proper hand tools. C) Use gasket for spading. 3) Isolation of line with spade

A) Hand injury.

D) Use correct B) Danger of gas leak.

thickness of spade. E) Use gas monitor. F) Use breathing apparatus. A) Ensure drained oil is contained in a drum.

4) Draining the line

A) Oil spill. B) Fire hazards.

B) Ensure elimination of all source of ignition.

A) Danger of gas leaking. B) Hand injury 5) Debolting of the valve flange joints

to hammering spark.

C) Chance of Fire due

A) Use Gas Monitor. B) Use air mask. C) Use hand gloves D) Use Brass hammer. E) Use proper hand tools. A) Check crane is on level ground.

6) Removal of valve using crane

A) Loss of stability of crane due to ground condition B) Check ground condition and use spreader mat. C) Check wind and wind. B) speed and direction. D) Assign a professional Falling of valve. rigger. E) Outrigger to be fully C) Hand injury. extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate. G) Use two tag line to control the movement of valve. H) Use hand gloves.

A) Check crane is on level ground.

7) Install new valve using crane

B) Check ground condition and use spreader mat. A) Loss of stability of crane due to ground condition C) Use approved and wind. valve tested by J.O B) D) Assign a professional Falling of valve. rigger. E) Outrigger to be fully C) Hand injury. extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate. G) Use two tag line to control the movement of valve. H) Use hand gloves.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Repair of foam pourer

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, face shield, Ear plug - if noise level is high. Sequence of basic steps 1) Job preparation

2) Positioning of Crane for removal of foam pourer

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -24

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold.

A) Check ground condition and use spreader beam and mat. B) Check wind speed and direction. C) Use professional rigger. D) Check load chart of crane and ensure that the load is within SWL for the boom length and lifting radius ( by crane operator) and valid third party certificate.

A) Use Gas Monitor. A) Danger of gas leaking. B) Hand injury Chance of Fire due to hammering spark. 3) Debolting of foam pourer using manbasket

Falling of worker.

C) tools.

B) Use air mask. C) Use hand gloves D) Use Brass hammer. E) Use proper hand

F) Use tested sling wires for manbasket for safe work load & tag line to control the D) Manbasket failure. movement of basket. G) Safety harness to be hooked to E) the hook of crane. H) Use rubber tyre around manbasket. I) Ensure blinding of the tank nozzle. A) Use hand gloves.

Worker injury

B)

4) Repair of foam pourer.

Keep body out of sharp edges. C) Use proper hand tools. A) Use Gas Monitor. B) Use air mask. C) Use hand gloves D) Use Brass hammer. E) Use proper hand

A) Danger of gas leaking. B) Hand injury C) Chance of Fire due to hammering spark. 5) Installation of foam pourer using manbasket.

Falling of worker.

tools.

F) Use tested sling wires for manbasket for safe work load & tag line to control the D) Manbasket failure. movement of basket. G) Safety harness to be hooked to E) the hook of crane. H) Use rubber tyre around manbasket. I) Ensure blinding of the tank nozzle.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Replacement of above ground pipe line

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, face shield, Ear plug - if noise level is high. Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -25

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard A) Obtain work permit.

1) Job preparation

Performing unauthorized jobs in hazardous area

B) Ensure gas test is carried out. C) Ensure positive isolation. A) Use Hand Gloves

A) Hand injury. 2) Cold cut and remove existing pipe.

B) Exposure to toxic gases. C) Oil spill.

B) Use multigas monitor. C) Ensure the system is isolated. D) Keep vacuum tanker.

A) use safety glasses,face shield and gloves. B) keep other people clear of immediate area.

A) Eye/face/hand injury from flying particles. 3) Grind pipe ends.

C) position body away from grinder.

B) Cut by grinder.

D) Use fire extinguisher. C) Fire

hazard.

E) Ensure blocking of line by bentonate clay or gas plug. F) Remove all flammable/combustible material. A) Position crane on a suitable location on a level & solid/hard ground. B) Fully extend outriggers and place spreader mats under outrigger jacks. C) Assign a professional rigger.

4) Position pipe ends together using crane.

A) Crane losing stability due to ground condition or load. B) Crane boom, or lifted load hitting people. C) Hand injury while positioning.

D) Keep non - essential people out of lift area and post warning signs for safe lifting. E) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator). F) Use tag line to control lifted load. G) Keep hand out of nip points and use hand gloves.

A) Keep fingers out of pinch points. 5) Fit clamp.

A) Hand injury. B) Use hand gloves.

A) Use welding gloves, welding helmet and apron.

A) Hand injury.

B) Keep fingers out of pinch area. 6) Tack connection by electric arc welding and remove clamp.

B) Electric shock and burns. C) Fire hazard.

C) Remove all flammable/combustible material. D) Use fire extinguisher. A) Use welding gloves, welding helmet and apron. B) Use safety glasses, face

A) Hand/face/eye injury. 7) Weld and buff connection with grinder.

and burns. Cut by grinder.

shield and gloves. B) Electric shock C)

C) Keep non essential people from welding area. D) Position body away from grinder.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Replacement of under ground line

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -26

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety Other safety / Emergency Equipment required; H2S harness, face shield, Ear plug - if noise level is high. Monitor, fire extinguishers & water hose,first aid kit. Sequence of basic steps

1) Job preparation

Potential Accidents or Hazards

Performing unauthorized jobs in hazardous area

Recommendation to Eliminate/Reduce Hazard A) Obtain work permit. B) Ensure gas test is carried out. A) Do gas test before entering and use multigas monitor.

2) Inspection of the trench and road crossing

A) Lack of fresh air. B) Collapse of excavated area.

B) Ensure proper sloping, shoring and access to the trench. C) Barricade the area. D) Keep all equipment and vehicle away from the edge of excavation.

A) Use Hand Gloves 3) Cold cut and remove existing pipe

A) Hand injury. Exposure to toxic gases.

B) B) Use multigas monitor. C) Ensure the system is isolated. A) Remove wrapping before grinding. B) Use safety glasses,face shield and gloves. C)

A) Eye/face/hand injury from flying particles. 4) Grind wrapped pipe ends and cut ends

5) Position pipe ends together using crane

Keep non essential people clear of immediate area. D)

B) Cut by grinder.

Position body away from grinder.

C) Fire hazard.

Use fire extinguisher.

A) Crane losing stability due to ground condition or load. B) Crane boom, or lifted load hitting people. C) Hand injury while positioning.

E) F) Ensure blocking by betnonate clay or gas plug. G) Remove all A) Position crane on a suitable flammable/combustible material.location on a level & solid/hard ground. B) Fully extend outriggers and place spreader mats under outrigger jacks. C) Assign a professional rigger. D) Keep non - essential people out of lift area and post warning signs for safe lifting. E) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius (by crane operator). F) Use tag line to control lifted load. G) Keep hand out of nip points and use hand gloves. A) Keep fingers out of pinch points.

5) Fit clamp.

A) Hand injury. B) Use hand gloves.

A) Use welding gloves, welding helmet and apron.

A) Hand injury.

B) Keep fingers out of pinch area. 6) Tack connection by electric arc welding and remove clamp.

B) Electric shock and burns. C) Fire hazard.

and burns. Cut by grinder.

D) Use fire extinguisher. A) Use welding gloves, welding helmet and apron. B) Use safety glasses, face shield and

A) Hand/face/eye injury. 7) Weld and buff connection with grinder.

C) Remove all flammable/combustible material.

B) Electric shock C)

gloves. C) Keep non essential people from welding area. D) Position body away from grinder.

8) Wrap the welded area

Hand injury.

Keep fingers out of pinch points.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Cold cutting of pipes

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -27

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, face Other safety / Emergency Equipment required; H2S Monitor, shield, Ear plug - if noise level is high. fire extinguishers & first aid kit.

Sequence of basic steps

Potential Accidents or Hazards A) Performing unauthorized jobs in hazardous area. B) Fire hazards. C) Tripping hazards.

1) Job preparation

Recommendation to Eliminate/Reduce Hazard

A) Obtain hot work permit. Ensure gas test is carried out. B) Conduct safety talk prior to starting the work and explain this JSA to the workers.

A) Danger of gas leaking.

2) Depressurise / Drain the line.

3) Isolation and spading.

A) Use Multigas Monitor and H2S monitors. B) Use air mask, if required. C) Use hand B) Hand injury gloves D) Use non sparking tools. E) Use C) Chance of Fire due to proper size hand tools. F) Fire hammering spark. extinguishers. G) Ensure that isolation valves D) Oil spillage are fully closed. H) Contain oil using drums or plastic sheets to avoid contaminating the soil and suck continuously with vacuum tanker. I) Keep vacuum tanker at a safe distance from the drain point. A) Use Hand Gloves B) Use proper hand tools. C) Use gasket for spading. D) Use correct thickness of spade. E) Use H2S gas monitor. F) Ensure that line is thoroughly drained.

A) Hand injury. B) Danger of gas leak.

A) Danger of gas leaking. 4) Cold cutting.

B) Hand injury

A) Use Multigas Monitor. B) Use air mask, if required. C) Use hand gloves. D) Use vacuum tanker.

C) Oil spillage

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

o: AM/CA4079/SWMS -27

r (Al-Magwa)

pment required; H2S Monitor,

minate/Reduce Hazard

e gas test is carried out.

B) Conduct safety talk plain this JSA to the workers.

S monitors. air mask, if required. C) Use hand D) Use non E) Use F) Fire

Ensure that isolation valves H) Contain oil using contaminating the soil and suck . uum tanker at a safe distance

or spading. orrect thickness of spade. S gas monitor. hat line is thoroughly drained.

ed. hand gloves. cuum tanker.

eman along with the safety document it , educate the

SAFE WORK METHOD STATEMENT Job Name: - Gas cutting and grinding

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -28

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, face Other safety / Emergency Equipment required; H2S shield, Ear plug - if noise level is high. Monitor, fire extinguishers & first aid kit.

Sequence of basic steps

Potential Accidents or Hazards A) Performing unauthorized jobs in hazardous area. B) Fire hazards. C) Explosion hazards.

1) Job preparation

Recommendation to Eliminate/Reduce Hazard A) Obtain hot work permit. Ensure gas test is carried out. B) Check work location and remove combustible and unnecessary materials from the area. C) Conduct safety talk prior to starting the work and explain this JSA to the workers.

2) Connection of oxygen/acetylene regulators with cylinders.

A) Hand injury. B) Falling of cylinders. C) Improper connection of regulators D) Explosion of oxygen cylinder.

A) Use Hand Gloves B) Keep cylinders in vertical position and held securely. C) Ensure proper tightening of gauges to the cylinders. D) Do not use oil in the fittings of oxygen cylinders.

A) Ensure correct pressure to be set for both gases. A) Damages to hoses. 3) Setting of proper pressure for both gases.

B) Use proper hand tools. B) Damages to C)

regulator. Hand injury.

A) Injury to worker. B) Fire Hazard. 4) Lighting the torch with lighter and set the gas for cutting pressure.

C) Use hand gloves.

A) Use hand gloves. C) Eye

injury D) Flash back of flame

B) Use approved type of lighters. C) Keep fire extinguisher near cutting area. D) Use cutting goggles. E) Use flash back arrestor.

A) Provide fire extinguishers near the cutting location and Oxy-Acetylene cylinders.

A) Fire Hazard 5) Oxy - Acetylene cutting.

B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses. D) Gas explosion hazards.

B) Lay Oxygen and Acetylene hoses away from sharp edges and cutting splatter. C) Cutting crew to use face shield and apron. D) Remove all combustible / flammable material from work area. E) Work area must be covered completely with fire blanket to prevent sparks and red-hot slags from spreading. F) Continous monitoring of % of LEL of gas in the surrounding area. A) use safety glasses,face shield and gloves. B) keep other people clear of immediate area.

A) Eye/face/hand injury from flying particles. B) Cut by grinder. 6) Grinding. C) Fire hazard. D) Gas explosion hazards.

C) position body away from grinder. D) Use fire extinguisher. E) Remove all flammable/combustible material. F) Work area must be covered completely with fire blanket to prevent sparks from spreading. G) Continous monitoring of % of LEL of gas in the surrounding area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

AM/CA4079/SWMS -28

er (Al-Magwa)

uipment required; H2S t aid kit.

minate/Reduce Hazard

ure gas test is carried out. B) e combustible and area. Conduct safety talk prior to s JSA to the workers.

rtical position and held

gauges to the cylinders. gs of oxygen cylinders.

e set for both gases.

oper hand tools.

Use approved type of

C) ng area. D) Use cutting goggles. E) Use flash back

ar the cutting location and

and Acetylene hoses away platter. C) Cutting crew to use

ve all combustible / rea. E) Work area must be nket to prevent sparks and

us monitoring of % of LEL

d and gloves.

mmediate area.

y from grinder.

.

bustible material. must be covered completely ks from spreading. G) Continous n the surrounding area.

Foreman along with the irements, document it ,

SAFE WORK METHOD STATEMENT Job Name: - Loading/Unloading of pipes using crane

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, , Ear plug - if noise level is high. Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -29

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Placement of crane and flatbelt/stackbody.

A) Loss of stability due to ground condition and A)Check crane is on level ground. wind. B)Check ground condition and use spreader mat. B) Crane boom hitting C) Check wind structure. C) speed and direction. D) Overloading of crane. Assign a signal man. D) Flatbelt collison with crane E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate. G) Flatbelt/stackbody should be placed at safe distance.

Obtain work permit if required.

A) Hand injury. B) Falling of material. C) Injury to 3) Loading of pipes to flatbelt/stackbody.

workers. D) Material slipping from flatbelt/stackbody.

A) Hand injury. B) Falling of material. C) Injury to 4) Unloading of pipes to flatbelt/stackbody.

workers. D) Material slipping from flatbelt/stackbody.

A) Use hand gloves. B) Use proper sling wires and belt with certificate. C) Use a professional rigger. D) Ensure that both ends of the pipes tied by rope for safe mevement. E) Barricade the area.Keep unwanted people from loading area. F) Pipes should be tied with belt on the flatbelt/stackbody. .

A) Use hand gloves. B) Use proper sling wires and belt with certificate. C) Use a professional rigger. D) Ensure that both ends of the pipes tied by rope for safe mevement. E) Barricade the area.Keep unwanted people from loading area. F) Pipes should be tied with belt on the flatbelt/stackbody. .

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Removal & Fixing of trays inside vessels.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, face shield & welding safety gear

Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area & inside confined space.

2) Entry to Vessel.

A) Exposure to toxic gases. B) Lack of visibility. C) Poor communication. D) Entry to non isolated vessel / Tank E) Poor Ventilation

Doc. No: AM/CA4079/SWMS

Other safety / Emergency Equipment required; Multi g detector, H2S Monitor, fire extinguisher, water hose & firs

Recommendation to Eliminate/Reduce Haza

Obtain work permit. Ensure continuous gas monitoring. A ventilation, illumination & communication is available. Ens Safety watch is present during the job. A) Ensure the vessel is isolated. B) Gas te C) Adequate lighting. Stand by person & use life line if necessary. E) Adequate ventilation providing pneumatic fan

Sequence of basic steps

Potential Accidents or Hazards

3) Scaffold for the trays at different elevations

A) Fall from height. B) Injury due to improper handling of tools.

4) Shifting of trays in & out of vessels

A) Injury due to improper handling of materials

Recommendation to Eliminate/Reduce Haza A) Use of Safety harness.

A) Ensure the path is free of any obstruction. Balance the load properly

A) Hand injury 5) Unbolting & Bolting of trays spark.

A) Use Gas Monitor. B) Use hand gloves B) Chance of Fire due to hammering C) Use non sparking too

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo and implement the recommendations as required.

ORK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -30 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; Multi gas detector, H2S Monitor, fire extinguisher, water hose & first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure continuous gas monitoring. Adequate ventilation, illumination & communication is available. Ensure Safety watch is present during the job. A) Ensure the vessel is isolated. B) Gas test. C) Adequate lighting. D) Stand by person & use life line if necessary. E) Adequate ventilation by providing pneumatic fan

Recommendation to Eliminate/Reduce Hazard A) Use of Safety harness.

A) Ensure the path is free of any obstruction. B) Balance the load properly

A) Use Gas Monitor. B) Use hand gloves C) Use non sparking tools

e been identified. However, concerned site supervisor / Foreman along with the safety elated issues related to the specific job requirements, document it , educate the work crew

SAFE WORK METHOD STATEMENT Job Name:- Removal & Installation of PSV & Emergency Hatch in tank

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses & safety harness.

Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -31

Other safety / Emergency Equipment as required; H2S Monitor, fire extinguishers & water hose, first aid kit, Multi gas detector and breathing apparatus.Continuous air supply.

Recommendation to Eliminate/Reduce Hazard A) Obtain work permit. B) Ensure gas test is carried out.

1) Job preparation

Performing unauthorized jobs in hazardous area

C) Ensure tank is depressurized and tank inlet and outlet is closed. D) Check the condition of the roof plate and ensure it is not corroded and suitable for person to walk.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Loss of stability due to ground condition and wind. B) Crane boom hitting tank. 2) Positioning of Crane for checking the roof thickness & replacing emergency hatch & PSV.

3) Isolate the PSV by closing the block valve one at a time. Applicable to breather valves.

A) Check ground condition and use spreader beam and mat. B) Check wind speed and direction. C) Assign a signal man on top of scaffold platform. D) Check load chart of crane and ensure that the load is within SWL for the boom length and lifting radius ( by crane operator) and valid third party certificate. A) Use Hand Gloves B) Use proper hand tools. C) Use gas monitor.

A) Hand injury. B) Danger of gas leak.

D) Use breathing apparatus. E) Use gas monitor. A) Use Multi Gas Monitor. B) Use breathing apparatus.

A) Danger of gas leaking. B) Hand injury 4) Debolting of PSV/ Debothing of hatch and installation of.

C) Chance of Fire due to hammering spark.

C) Use hand gloves D) Use Brass hammer. E) Use proper hand tools. F) Use fire extinguisher. Ensure all inlet / outlet valves are closed

G)

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Check crane is on level ground.

A) Loss of stability due to ground condition and wind. B) Worker injury. 4) Removal of PSV and hatch using crane.

A) Loss of stability due to ground condition and wind. B) Worker injury. 5) Installation by bolting of new PSV using crane and also open the isolation valve. Applicable to breather valves.

C) Hand injury.

leaking.

B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a professional rigger and use tag line to control movement of shifting material. Outrigger A) E) Check craneto is be on fully levelextended. ground. Ensure that load is within of crane and B) F) Check ground condition andSWL use spreader mat.valid third party inspection certificate. C) Check wind speed and direction. D) Assign a professional rigger and use tag line to control movement of shifting material. E) Outrigger to be fully extended.

F) Ensure that load is within SWL of crane and valid third D) Fire hazards. party inspection certificate. G) Use hand gloves. E) Gas H) Use brass hammer. I) Use fire extinguisher.

Use multigas /monitor and breathing apparatus. Note: - General hazards related to the subject only have been identified. However, concerned siteJ) supervisor Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Job Name:-

Fiber glass removal and application

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose, first aid kit.

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, Sandblasting Helmet & face shield. Sequence of basic steps 1) Job preparation

Doc. No: AM/CA4079/SWMS -32

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out. A) Ensure the vessel is isolated. B) Gas

2) Entry to Vessel / Tank internally.

A) Exposure to toxic gases. B) Lack of visibility. C) Poor communication. D) Entry to non isolated vessel / Tank E) Poor Ventilation A) Hand injury.

3) Removal of fiber glass by hand tools.

Eye injury. C) Breathing trouble. Noise due to hammering.

test. C) Adequate lighting. D) Stand by person.

E) Adequate ventilation by providing pneumatic fan A) Use proper hand tools. B) Use hand gloves. B) C) Use safety goggles. D) Adequate ventilation by D) providing pneumatic fan. E) Use dust mask & ear plug.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Use hand gloves.

B) A) Hand injury. 4) Removal of fiber glass / caulking compound by using jack hammer

B) Electrical shock. C) Ear injury.

5) Shifting fiber glass sheets & scrap.

Hand injury.

A) Breathing trouble due to air contamination.

6) Abrasive blasting

7) Blasting and use of primer at Higher Location

B) Injury due to loosing the control of blasting hose. C) Unrelated persons and properties exposed to blasting. D) Getting injury by blasting medium.

A) Injury due to falling from height. B) Injury due to loosing control of blasting hose.

Ensure power supply is properly earthed. C) Keep cables out of sharp edges. D) Use of ear muff. A) Use of shovels and gloves. B) Ensure wheel barrow in good condition.

A) Ensure all air hoses of blasting helmet are in good condition. B) Use deadman handle for blasting nozzle. C) Replace breathing air filter as required. D) Proper shielding of properties providing warning sign board and isolation of the location. E) Ensure all couplings connected are tied up by metal wire. F) Using blasting suit. A) Use approved scaffold. B) Use of Safety harness. C) Use deadman handle. D) Replace breathing air filter as required. E) Provide potman.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Proper breathing apparatus. B) Adequate

8) Fiber glass application

A) Breathing trouble due to lack of Fresh air. B) Hand injury. C) Exposure to paint material D) Unrelated persons and properties exposed to Painting Material.

A) Hand injury. 9) Holiday test

B) Electrical shock.

ventilation. C) Use proper hand tools for fiber glass application.

D) Use of painter gloves. D) use proper coverall and eye protection. E) Refer and follow instructions of Material Safety Data Sheet. A) Use hand gloves. B) Ensure power supply is properly earthed and body part not in contact with the probe other than the handle. C) Keep cables out of sharp edges.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Erection of preflash column.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -33

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

2) Positioning of manpower for erection.

Fall from height

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

A) Loss of stability due to ground condition and wind. B) Crane boom hitting Scaffold. / Tank Shell. C) Overloading of crane. 3) Positioning and using of crane

A) Check crane is on level ground. B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate.

Sequence of basic steps

4) Slinging to hold the plates/angles.

5) Installation of metal angles using crane.

6) Welding

Potential Accidents or Hazards

Hand injury to rigger/slinger

A) Fall of lifted material. B) Erection material hitting workers and scaffolding due to uncontrolled swinging. C) Crane tipping due to load exceeding lifting capacity.

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

Recommendation to Eliminate/Reduce Hazard

Use of hand gloves by rigger/slinger.

A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius.(by crane operator) C) Use tag line to control movement of Erection material. D) Keep non - essential people out of lift area and post warning signs for safe lifting.

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers near the welding location. C) Welding crew to use face shield and apron. D) Lay welding cable away from sharp edges. E) Use grinding machine safety, guard, safety goggles hand gloves etc. F) Remove all flammable/combustible material from nearby areas.

Sequence of basic steps

Potential Accidents or Hazards

A) Fall of lifted material.

7) Installation of plates inside tank using crane.

B) Erection material hitting workers and scaffolding due to uncontrolled swinging. C) Crane tipping due to load exceeding lifting capacity. D) Hand injury.

Recommendation to Eliminate/Reduce Hazard A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the load is within SWL for the boom length and lifting radius.(by crane operator) C) Use tag line to control movement of Erection material. D) Keep non - essential people out of lift area and post warning signs for safe lifting. E) Use proper size of hand tools. F) Use brass hammer. G) Use hand gloves.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Abrasive blasting & Painting for pipeline

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Deadman handle, blasting suit, painter coverall, painting mask, Ear plug - if noise level is high.

Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers , first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Ensure all air hoses of blasting helmet are in good condition. B) Use deadman handle B) Injury due to loosing the control of blasting hose. for blasting nozzle. C) C) Replace breathing air filter as required. Unrelated persons and properties exposed to D) Proper shielding of blasting. properties providing warning sign board and isolation of D) Getting injury by blasting medium. the location. E) Ensure all couplings connected are tied up by metal wire. F) Using blasting suit. A) Breathing trouble due to air contamination.

2) Abrasive blasting

Doc. No: AM/CA4079/SWMS -34

3) Removal of used Abrasives.

4) Painting

5) Housekeeping

A) Injury due to improper handling of tools.

A) Use the suitable cleaning hand tools like shovel, wheel barrow,plastic brooms. B) Dumping of used abrasives at one location. C) Use dust mask.

A) Proper breathing apparatus as recommended by paint manufacturer. B) Adequate ventilation. C) Fire extinguisher. D) Removal of source of ignition. A) Breathing trouble due to air contamination by E) Use proper coverall and spray paint. eye protection. B) Fire Hazard. F) Refer and follow instruction of Material Safety Data C) Exposure to paint material Sheet. D) Unrelated persons and G) Storage/mixing of paint at controlled temperature properties exposed to painting material. as recommended by manufacturer. H) Proper shielding of properties providing warning sign board and isolation of the location. I) Ensure that there is no hot work in nearby area.

A) Fire hazard.

A) Removal of used paint/solvent drums from the job site. B) Remove/store balance paint/solvent material at appropriate storage location. C) Clean all painting equipment like spray machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Abrasive blasting & Painting for water Division/Section: MAINTENANCE tank stand/steel structure.

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Deadman handle, blasting suit, painter coverall, painting mask, Ear plug - if noise level is high.

Potential Accidents or Hazards 1) Job preparation

Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -35

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers , first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. A) Barricade the scaffold area.

2) Scaffold for blasting/painting

A) Fall from height. B) Injury due to improper handling of tools.

B) Use of Safety harness. C) Use hand tool bags. D) Inspect and provide Green Tag for scaffold. E) Check swivel clamps tightened properly.

A) Breathing trouble due to air contamination.

3) Abrasive blasting

4) Removal of used Abrasives.

A) Ensure all air hoses of blasting helmet are in good B) Injury due to loosing the control of blasting hose. condition. C) B) Use deadman handle Unrelated persons and properties exposed to for blasting nozzle. C) Replace blasting. breathing air filter as required. D) Getting injury by blasting medium. D) Proper shielding of properties providing warning sign board and isolation of the location. E) Ensure all couplings connected are tied up by metal wire. F) Using blasting suit.

A) Injury due to improper handling of tools.

A) Use the suitable cleaning hand tools like shovel, wheel barrow,plastic brooms. B) Dumping of used abrasives at one location to be sent to NCC. C) Use dust mask.

5) Painting

6) Housekeeping

A) Proper breathing apparatus as recommended by paint manufacturer. B) Adequate ventilation. C) Fire extinguisher. D) Removal of source of ignition. A) Breathing trouble due to air contamination by E) Use proper coverall and spray paint. eye protection. B) Fire Hazard. F) Refer and follow instruction of Material Safety Data C) Exposure to paint material Sheet. D) Unrelated persons and G) Storage/mixing of paint at controlled temperature properties exposed to painting material. as recommended by manufacturer. H) Proper shielding of properties providing warning sign board and isolation of the location. I) Ensure that there is no hot work in nearby area.

A) Fire hazard.

A) Removal of used paint/solvent drums from the job site. B) Remove/store balance paint/solvent material at appropriate storage location. C) Clean all painting equipment like spray machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Hydrostatic testing on tank / vessel.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses & safety harness. Sequence of basic steps

1) Job preparation

Potential Accidents or Hazards

Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -36

Other safety / Emergency Equipment as required; H2S Monitor, fire extinguishers & first aid kit. Recommendation to Eliminate/Reduce Hazard

A) Obtain work permit. B) Ensure gas test is carried out. C) Barricade the area & place sign board.

Page 125 of 176

Sequence of basic steps

Potential Accidents or Hazards

A) Hand injury. B) Exposure to toxic gases.

2) Isolation of shell nozzle & boxing up of manhole

C) Other activity on the tank during hydrotest

Recommendation to Eliminate/Reduce Hazard A) Use Hand Gloves B) Use proper hand tools. C) Use gasket for spading. D) Use correct thickness of spade. E) Use multigas monitor. F) Ensure there is no surplus or unnecessary material inside the tank. G) Clean the tank and stop all other A) Keepon allthe toptank (vent) nozzle open. activity during hydrotest. B) Ensure filling of water is from bottom nozzles. C) Continuous monitoring of

A) Worker injury due to whipping of hose. 3) Filling of water to required level for hydrostatic test.

B) Spillage of water.

level of water. sharp bend in the hose of water filling. E) Proper end connection and positive lock for hose.

C) Pressurizing the tank if the vent is insufficient.

F) Use fire extinguisher. G) Ensure water pump in good condition & check oil level.

4) Boxing up of vent nozzle and isolate filling point.

Hand injury while installing blinds and spades.

Page 126 of 176

A) Use Hand Gloves B) Use proper hand tools.

D) No

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Ensure that the pressure is gradually increased. B) Use calibrated pressure gauges approved by J.O. C) Use professional technicians to monitor the tank pressure continuously and emergency action should be planned if the pressure goes beyond the limit like isolating the compressor or opening the vent etc.

A) Worker injury 5) Pressurizing the tank to required psi by compressor (Roof plate inspection).

B) Tank damage due to high pressure/vacuum. C) Bending of spades.

E) Area to be barricaded and place sign board. F) Keep non-essential people out of work area.

A) Leakage from joints. 6) Holding the tank roof under pressure.

B) Leakage from flanges.

A) Worker injury. 7) Depressurizing of tank by opening vent.

D) Use proper size of spades and blinds.

B) Tank damage due to vacuum.

Page 127 of 176

A) Only inspector is allowed inside hydrotest area. B) Any leakage is noted, the pressure has to be reduced to zero before any corrective action.

A) Open vent valves slowly and keep body parts out away from vent while depressurizing. B) Keep all non essential people out of work area.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Open all vent valve before draining. B) Ensure continuous monitoring while draining.

8) Draining the tank as required level for hydrostatic test.

A) Worker injury.

C) Ensure the drain hose in good

B) Hand injury.

condition. D) Approved drain point/line to be used as per J.O instruction.

A) Use hand gloves. A) 9) Tank opening.

Hand injury B) Flooding of water due to high water level..

B) Use proper hand tools. C) Ensure the tank is completely drained.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

Page 128 of 176

SAFE WORK METHOD STATEMENT Job Name: - Abrasive blasting, Painting & external wrapping for pipes

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Deadman handle, blasting suit, painting mask, Ear plug - if noise level is high.

Sequence of basic steps

1) Job preparation

Potential Accidents or Hazards

Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -37

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers , first aid kit.

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Breathing trouble due to air contamination.

2) Abrasive blasting

3) Removal of used Abrasives.

4) Painting

A) Ensure all air hoses of blasting helmet are in good condition. B) Injury due to loosing the control of blasting hose. B) Use deadman handle C) forblasting nozzle. Unrelated persons and properties exposed to C) Replace blasting. breathing air filter as required. D) Getting injury by blasting medium. D) Proper shielding of properties providing warning sign board and isolation of the location. E) Ensure all couplings connected are tied up by metal wire. F) Using blasting suit.

A) Injury due to improper handling of tools.

A) Use the suitable cleaning hand tools like shovel, wheel barrow,plastic brooms. B) Dumping of sand at one location. C) Use dust mask.

A) Proper breathing apparatus as recommended by paint manufacturer. A) Breathing trouble due to air contamination by B) Adequate ventilation. spray paint. C) Fire extinguisher. B) Fire Hazard. D) Use proper coverall and eye protection. C) Exposure to paint E) Refer and follow instruction of Material material Safety Data sheet. F) Storage/mixing of paint at controlled D) Unrelated persons and temperature as recommended by manufacturer. properties exposed to painting material. G) Use hand gloves. H) Use two labours for rolling pipes at both ends.

A) Use skilled worker for wrapping. A) Hand injury by using wrapping machine. B) Worker injury. 5) External wrapping

B) Use hand gloves. C) Ensure enough space between pipes. D) Ensure no shifting of pipes between pipes.

A) Removal of used paint/solvent drums from the job site.

6) Housekeeping

A) Fire hazard.

B) Remove/store balance paint/solvent material at appropriate storage location. C) Clean all painting equipment like spray machine, hoses and gun using tool cleaner.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Internal Abrasive blasting & coating for pipes

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Deadman handle, blasting suit, painter coverall, painting mask, Ear plug - if noise level is high.

Sequence of basic steps 1) Job preparation

2) Abrasive blasting

3) Filling of Abrasives into abrasive pot.

Doc. No: AM/CA4079/SWMS -38

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers , first aid kit.

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

A) Breathing trouble due to air contamination.

A) Ensure all air hoses of blasting helmet are in good condition.

B) Injury due to loosing the control of blasting hose. C) Unrelated persons and properties exposed to blasting. D) Getting injury by blasting medium.

A) Injury due to improper handling of tools.

B) Replace breathing air filter as required.

C) Ensure all couplings connected are tied up by metal wire & chicago clips. D) Using blasting suit.

etc.

A) Use the suitable hand tools like shovel B) Use hand gloves.

4) Painting

A) Proper breathing apparatus as recommended by paint manufacturer. A) Breathing trouble due to air contamination by spray B) Use painting mask paint. B) C) Fire extinguisher. Fire Hazard. D) Use proper coverall and eye protection. C) Exposure to paint material E) Refer and follow instruction of Material Safety Data sheet. F) D) Storage/mixing of paint at controlled temperature as Unrelated persons and properties exposed to painting recommended by manufacturer. material. G) Use hand gloves.

A) Fire Hazard. B) Injury due to improper handling of tools. 5) Housekeeping.

C) Accidents due to bobcat.

A) Removal of used paint/solvent drums from the job site. B) Remove/store balance paint/solvent material at appropiate storage location. C) Clean all painting equipment like spray machine, hosses and gun using tool cleaner. D) Use suitable cleaning hand tools. E) Ensure bobcat operate in safe area free from blasting & painting. F) Use professional bobcat/loader operator wih valid driving license. G) Waste material should be segregated(paint drums, used abrasives, empty bags etc.)

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

: AM/CA4079/SWMS -38

r (Al-Magwa)

ipment required; H2S Monitor,

minate/Reduce Hazard

test is carried out.

g helmet are in good condition.

athing air filter as required.

Ensure all couplings connected go clips. D) Using blasting suit.

itable hand tools like shovel e hand gloves.

s recommended by paint

nting mask Fire extinguisher. D) Use proper coverall

of Material Safety Data sheet. F) lled temperature as

hand gloves.

t drums from the job site. B) vent material at appropiate

nt like spray machine, hosses

leaning hand tools. E) Ensure bobcat asting & painting. F) Use ator wih valid driving license.

gregated(paint drums, used

man along with the safety ment it , educate the work

SAFE WORK METHOD STATEMENT Job Name: - Maintenance of flare stack

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses & safety harness, breathing apparatus . Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -39

Other safety / Emergency Equipment as required; H2S Monitor, fire extinguishers & first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Use Hand Gloves B) Use proper hand tools.

2) Isolation of flare gas line.

C) Use gasket for

A) Hand injury. B) Danger of gas leak.

Page 138 of 176

spading. D) Use correct thickness of spade. E) Use gas monitor.

Sequence of basic steps

Potential Accidents or Hazards A) Danger of gas leaking. B) Hand

3) Opening of manhole.

injury C) Chance of Fire due to hammering spark. D) Oil spillage

Recommendation to Eliminate/Reduce Hazard A) Use Multigas Monitor. B) Use air mask, if required. C) Use hand gloves D) Use non sparking tools. E) Use proper size hand tools. F) Fire extinguishers. Cover oil with dry sand. A) UseG) hand gloves. B) Use gas monitor.

A) Hand injury. 4) Clean man hole area and bottom area.

B) Gas Hazard.

C) Use air mask, if required. D) Assign man attendant outside the manhole.

A) Loss of stability due to ground condition and wind. B) Crane boom hitting flare stack. 5) Positioning and using of crane

A) Check crane is on level ground. B) Check ground condition and use spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate.

A) Fire Hazard 6 Reweld of repair area.

spark

A) Provide fire extinguishers near the welding location. B) Welding crew to use face shield and apron. C) B) Burn injury due to welding Lay welding cable away from sharp edges. D) Use grinding machine safety C) Injury due to grinding guard, safety goggles hand gloves etc.

Page 139 of 176

A) Use multigas monitor. Sequence of basic steps

B) Use Hand Recommendation to Eliminate/Reduce Hazard gloves & brass hammer. C) Use proper hand tools and keep it awy from edges.

Potential Accidents or Hazards A) Danger of gas leaking. B) Hand injury

7) Dismantal/Erection of 1" dia. pipes, 1" dia. pilots and tip using manbasket Chance of Fire due to hammering spark.

D) Use tested sling wires for manbasket

C)

fof SWL. E) Safety harness to be hooked to the hook of crane.

D) Manbasket failure.

F) Use rubber tyre around the manbasket. A) Ensure that the pressure is gradually increased. G) Use tag line to control the movement of manbasket.

E) Falling of worker. 8) Water flushing to required psi by water pump.

A) Worker injury Falling of hand tools. B) Damage to structure.

9) Boxing up.

Hand injury.

F)

B) Use professional technicians. C) Area to be barricaded and place sign board. D) Keep non-essential people out of work area. A) Use Hand Gloves B) Use proper hand tools.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

Page 140 of 176

SAFE WORK METHOD STATEMENT Job Name: - Dismantling of foam pourer & pipes

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Debolting of foam pourer using manbasket

A) Danger of flamable gases B) Hand injury

Doc. No: AM/CA4079/SWMS -40

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Use Gas Monitor. B) Use hand gloves

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Check ground condition and use spreader beam and mat. 3) Positioning of Cranes for removal of foam pourer

4) Cutting using oxy-acetylene gas cutting set and grinding of pipe/fitting ends.

A) Loss of stability due to ground condition and wind. B) Crane boom hitting tank or other crane boom.

B) Check wind speed and direction. C) Rigging operation should be supervised by a competant rigger.

A) Only trained & qualified worker should use the oxyacetylene gas cutting set. B) Use safety glasses, face shield and gloves. A) Injury due to burns. C) Position body away B) Eye/face/hand injury from flying from grinder. particles. D) Keep fire extinguisher near work area. C) Cut by grinder. E) Remove D) Fire hazards. all flammable/combustible material.& cover the area with fire E) Electrical proof tarpaulin. shocks. G) Use grinder with a wheel gaurd. H) Check that cables is not damaged including the connectors and switches.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Tank Shell Erection

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -41

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness Other safety / Emergency Equipment required; H2S and lanyard. Monitor, fire extinguishers,water hose ,first aid kit. Sequence of basic steps 1) Job preparation

2) Positioning of manpower for erection

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out. A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

Fall from height

A) Loss of stability due to ground condition and wind. 3) Positioning / using of crane

4) Slinging to hold erection material

B) Crane boom hitting Scaffold. / Tank Shell

Hand injury to rigger/slinger

A) Check crane is in level B) Check ground condition and use spreader mat. C) Check wind speed and direction Use of hand gloves by rigger/slinger.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

5) Erection and fit up of shell plate.Cutting / removal of obstructing structure

A) Fall of Erection material. B) Erection material hitting workers and scaffolding due to un-controlled swinging or due to heavy wind. C) Loss of stability of crane due to ground condition and wind. D) While Lifting the shell plate might bend & hit the scaffold E) Improper Scaffold modification F) Bending of Shell plate while lifting

A) Ensure that the sling wire/ soft belt properly tight with Erection material. B) Check load chart of Crane and ensure that the load is within SWL for the boom length.Check wind speed and direction C) Shell plate size should be max 5m to avoid the plate to get bend & hit scaffold D) Inspect scaffold before starting the job. E) Use stiffner for the shell plate while lifting F) Once the shell plate is released, no person is allowed on the scaffold.

6) Welding

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers near the welding location.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Tank Shell removal

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -42

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit. Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

2) Positioning of manpower for removal of plate.

Fall from height

A) Use of scaffold platform with handrails & access ladders. B) Use of Safety harness

3) Positioning / using of crane

4) Slinging to hold shell plate.

B) Crane boom hitting Scaffold. / Tank Shell

A) Check crane is in level ground. B) Check ground condition and use spreader mat.

Hand injury to rigger/slinger

Use of hand gloves by rigger/slinger.

A) Loss of stability due to ground condition and wind.

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

5) Oxy - Acetylene cutting of plates.

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses. D) Fall of cut struc

A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene

6) Lifting and removal of shell plate.

A) Fall of shell plate due to improper slinging. B) Beams hitting workers and scaffolding due to un-controlled swinging.

A) Ensure that the sling wire/ soft belt properly tight with rafter beam. B) Checking of slings, belts and D-shackle.

7) Placing the shell plate on ground and stacking.

Injury to workers.

A) Use hand gloves and keep body parts out of pinch area during removal of slings and placing rafter beam on ground. B) Barricade the area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Loading/Unloading of pipes using forklift

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -43

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Ear Other safety / Emergency Equipment required; H2S plug - if noise level is high. Monitor, fire extinguishers Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area A) Falling of material.

2) Loading of pipes to flatbelt/stackbody.

Recommendation to Eliminate/Reduce Hazard Obtain work permit if required.

A) Use a professional forklift operator. B) Injury to workers. B) Barricade the area.Keep C) Material unwanted people from loading area.

slipping from forklift D) Material slipping from flatbelt/stackbody.

C) Use a professional forklift operator. D) Pipes should be tied with belt on the flatbelt/stackbody.

A) Loss of stability due to ground condition and wind. B) Crane boom hitting structure.

3) Placing of pipes/fittings by using crane.

C) Overloading of crane. D) Pipe or fitting hitting workers. E) Pipe falling.

A) Ensure that gas test is carried out,especially for oygen.

B) Ensure that excavation is side sloped, shielded and shored to prevent caveins. C) Ensure that excavated mud is kept 0.5 mtrs away from edges. D) Ensure that there is ladder access or steps for access. E) Ensure that there is no underground pipes or cables. F) No I.C engine should be used inside trenches. G) Keep fire extinguisher near excavation area. H) Barricade the area.

A) Falling of material.

4) Unloading of pipes to flatbelt/stackbody.

B) Injury to workers. A) Use a professional forklift operator. B) Barricade the area.Keep C) Material unwanted people from loading area. slipping from forklift D) Material slipping from C) Use a professional forklift operator. flatbelt/stackbody. D) Pipes should be tied with belt on the flatbelt/stackbody.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: -Excavation

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses.

Sequence of basic steps

1) Job preparation

Potential Accidents or Hazards

Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -44

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers

Recommendation to Eliminate/Reduce Hazard A) Obtain work permit. B) Ensure gas test is carried out. C) Barricade the area & place sign board.

Sequence of basic steps

Potential Accidents or Hazards A) Lack of fresh air B) Collaspe of excavation C) Hazards due to underground pipes/cables

2) Manual Excavation

A) Lack of fresh air B) Collaspe of excavation C) Hazards due to underground pipes/cables D) Fire hazards 3) Excavation using jack hammer.

Recommendation to Eliminate/Reduce Hazard

A) Ensure that gas test is carried out,especially for oygen. B) Ensure that excavation is side sloped, shielded and shored prevent caveins. C) Ensure that excavated mud is kept 0.5 mtrs aw from edges. D) Ensure that there is ladder access or steps fo access. E) Ensure that there is underground pipes or cables. F) No I.C engine should be used inside trenches. G) Barricade the area.

A) Ensure that gas test is carried out,especially for oygen. B) Ensure that excavation is side sloped, shielded and shored prevent caveins. C) Ensure that excavated mud is kept 0.5 mtrs aw from edges. D) Ensure that there is ladder access or steps for access. E) Ensure that there is underground pipes or cables. F) No I.C engine should be used inside trenches. G) Keep fire extinguisher near excavation area. H) Barricade the area.

Sequence of basic steps

Potential Accidents or Hazards A) Hazard due to compactor machine. B) Injury to

4) Compaction.

workers.

Recommendation to Eliminate/Reduce Hazard A) Use a professional compaction operator. B) Ensure that compactor machine is kept away from edge of the trenches.

C) Barricade the area.Keep unwanted peo from compaction area. A) Hazard due to loader. B) Injury to workers. 4) Backfilling using loader.

A) Use a professional loader operator. B) Ensure that loader is used away from edge of the trenches. C) Barricade the area.Keep unwanted people from backfilling area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safe supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the wo crew and implement the recommendations as required.

RK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -44 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers

Recommendation to Eliminate/Reduce Hazard A) Obtain work permit. B) Ensure gas test is carried out. C) Barricade the area & place sign board.

Recommendation to Eliminate/Reduce Hazard A) Ensure that gas test is carried out,especially for oygen. B) Ensure that excavation is side sloped, shielded and shored to prevent caveins. C) Ensure that excavated mud is kept 0.5 mtrs away from edges. D) Ensure that there is ladder access or steps for access. E) Ensure that there is no underground pipes or cables. F) No I.C engine should be used inside trenches. G) Barricade the area.

A) Ensure that gas test is carried out,especially for oygen. B) Ensure that excavation is side sloped, shielded and shored to prevent caveins. C) Ensure that excavated mud is kept 0.5 mtrs away from edges. D) Ensure that there is ladder access or steps for access. E) Ensure that there is no underground pipes or cables. F) No I.C engine should be used inside trenches. G) Keep fire extinguisher near excavation area. H) Barricade the area.

Recommendation to Eliminate/Reduce Hazard A) Use a professional compaction operator. B) Ensure that compactor machine is kept away from edge of the trenches. C) Barricade the area.Keep unwanted people from compaction area. A) Use a professional loader operator. B) Ensure that loader is used away from edge of the trenches. C) Barricade the area.Keep unwanted people from backfilling area.

been identified. However, concerned site supervisor / Foreman along with the safety related issues related to the specific job requirements, document it , educate the work

SAFE WORK METHOD STATEMENT Job Name: - Removal of spade & box up.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Doc. No: AM/CA4079/SWMS -45

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness Other safety / Emergency Equipment required; H2S and lanyard. Monitor, fire extinguishers ,first aid kit. Sequence of basic steps

1) Job preparation

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

A) Hand injury. 2) close the manways/clean out door.

A) Ensure that all tools and foreign material are removed from the vessel/tank. B) Ensure a persons are outside vessel

B) Danger of gas leak.

A) Barricade the scaffold area.

A) Fall from height. 3) Scaffold for the top flanges.

B) Injury due to improper handling of tools.

Page 155 of 176

Safety harness.

B) Use of

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Hand injury. 4) Removal of spade

5) Hot bolting for Box up

B) Danger of gas leak.

A) Chance of persons to get entrapped or tools & unwanted left over materials to be inside B) Danger of gas leaking.

A) Use Hand Gloves.

B) Use prop hand tools.

A) Inspect the vessel & ensure it is free of unwanted materials & all workers have come out of the vessel. B) U Gas Monitor.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the saf supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the w crew and implement the recommendations as required.

Page 156 of 176

RK METHOD STATEMENT Doc. No: AM/CA4079/SWMS -45 Reviewed By:- Safety Engineer (Al-Magwa) Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers ,first aid kit. Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure gas test is carried out.

A) Ensure that all tools and foreign material are removed from the vessel/tank. B) Ensure all persons are outside vessel

A) Barricade the scaffold area.

B) Use of

Safety harness.

Page 157 of 176

Recommendation to Eliminate/Reduce Hazard A) Use Hand Gloves. B) Use proper hand tools.

A) Inspect the vessel & ensure it is free of unwanted materials & all workers have come out of the vessel. B) Use Gas Monitor.

been identified. However, concerned site supervisor / Foreman along with the safety E related issues related to the specific job requirements, document it , educate the work

Page 158 of 176

SAFE WORK METHOD STATEMENT Job Name:- Replacement of flanges at different elevation inside & outside of vessels

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, face shield & welding safety gear

Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area & inside confined space.

2) Scaffold for the flanges at higher elevation

A) Fall from height. B) Injury due to improper handling of tools. A) Hand injury

3) Debolting of the valve flange joints

B) Chance of Fire due to hammering spark.

Doc. No: AM/CA4079/SWMS -46

Other safety / Emergency Equipment required; Multi gas detector, H2S Monitor, fire extinguisher, water hose & first aid kit.

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure continuous gas monitoring is carried out. Adequate ventilation, illumination & communication is available. Ensure Safety watch & Fire watch are present during the job.

A) Use of Safety harness.

A) Use Gas Monitor. B) Use hand gloves

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Check crane is on level ground.

4) Removal & lifting of flange using crane

A) Loss of stability of crane due to ground condition and wind. B) Falling of flange.

5) Oxy - Acetylene cutting of flange

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses. D) Fall of cut flang

A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene

A) Fire Hazard B) Burn injury due to welding 6) Welding of new flange

spark C) Injury due to grinding D) Formation

B) Check ground condition and use spreader mat.

A) Assign fire-watch and spray water in the area below the welding location to quench the sparks. B) Provide fire extinguishers near the welding location. C) Provide ad

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Fixing of anode & pipes inside vessels. Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; Multi gas detector, H2S Monitor, fire extinguisher, water hose & first aid kit.

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, face shield & welding safety gear

Sequence of basic steps

1) Job preparation

Doc. No: AM/CA4079/SWMS -47

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

Obtain work permit. Ensure continuous gas monitoring. Performing unauthorized jobs in hazardous area & inside Adequate ventilation, illumination & communication is available. confined space. Ensure Safety watch is present during the job. A) Ensure the vessel is isolated. A) Exposure to toxic gases. B) Lack of visibility.

2) Entry to Vessel.

B) Gas test. C) Adequate lighting.

C) Poor

communication. D) Entry to non isolated vessel / Tank

D) Stand by person. E)

Poor Ventilation

E) Adequate ventilation by providing pneumatic fan

Sequence of basic steps

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Ensure the path is free of any obstruction. 3) Shifting of pipes/ anode from outside to inside

A) Injury due to improper handling of materials

B) Balance the load properly

A) Hand injury 4) Bolting of the valve flange joints

B) Chance of Fire due to hammering spark.

A) Use Gas Monitor. B) Use hand gloves

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Isolation / Spading of lines

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses, safety harness, Ear plug - if noise level is high. Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -48

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers ,first aid kit. Recommendation to Eliminate/Reduce Hazard

1) Job preparation

Performing unauthorized jobs in hazardous area

Obtain work permit. Ensure gas test is carried out.

2) Scaffold for the flanges at higher elevation.

A) Fall from height. B) Injury due to improper handling of tools.

A) Barricade the scaffold area. B) Use of Safety harness. C) Use hand tool bags.

A) Danger of gas leaking. B) Hand injury 3) Hot Bolting.

to hammering spark.

C) Chance of Fire due A) Use Gas Monitor. B) Use air mask, if required. C) Use hand gloves.

4) Isolation of line.

A) Hand injury. B) Danger of gas leak.

A) Use Hand Gloves. B) Use proper hand tools. C) Use gasket for spading.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name:- Repair of tank shell.

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, & face shield Sequence of basic steps

Potential Accidents or Hazards

Doc. No: AM/CA4079/SWMS -49

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose,first aid kit, exhaust fan and approved cutting plan is available. Recommendation to Eliminate/Reduce Hazard A)Obtain work permit.

1) Job preparation

Performing unauthorized jobs in hazardous area

B) Ensure gas test is carried out.

2) Marking the shell plate.

A) Injury due to darkness. B) Lack of fresh air.

A) Use proper illumination. B) Open all manways & installing exhaust fan if required.

3) Welding supports to the existing shell plate to keep it on position.

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

A) Assign fire-watch in the area B) Provide fire extinguishers near the welding location. C) Welding crew to us

Sequence of basic steps

Potential Accidents or Hazards A) Fire Hazard B) Burn injury due to grinding.

4) Cutting of plates by grinding. C) Damage to grinding cables.

5) Cutting by oxy-acetylene cutting set.

6) Manually shifting shell plates and stacking.

7)Fit up and welding.

A) Fire Hazard B) Burn injury due to cutting sparks. C) Damage to oxygen and Acetylene hoses.

Injury to workers.

A) Fire Hazard B) Burn injury due to welding spark C) Injury due to grinding

Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch in the area B) Provide fire extinguishers near the cutting location. C) Cutting crew to use

A) Assign fire-watch and spray water in the area below the cutting location to quench the sparks. B) Provide fire extinguishers near the cutting location and Oxy-Acetylene

A) Use hand gloves and keep body parts out of pinch area during removal and placing bottom plate on ground. B) Barricade the area.

A) Provide fire extinguishers near the welding location. B) Welding crew to use

Sequence of basic steps

Potential Accidents or Hazards

A) Fire Hazard 8) Remove the temporary supports by cutting(grinding) and housekeeping.

B) Burn injury due to grinding. C) Damage to grinding cables.

Recommendation to Eliminate/Reduce Hazard

A) Assign fire-watch in the area B) Provide fire extinguishers near the cutting location. C) Cutting crew to use

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Loading/Unloading of materials on Division/Section: MAINTENANCE half lorry

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, Ear plug - if noise level is high. Sequence of basic steps 1) Job preparation

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

Doc. No: AM/CA4079/SWMS -63

Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers Recommendation to Eliminate/Reduce Hazard Obtain work permit if required.

A) Ensure that gas test is carried out,especially for LEL.

2) Vehicle entry into hazardous Area.

B) Ensure the spark arrestor Is properly fixed C) Follow speed A) Fire hazard B) Over speeding C) Vehicle entry limits D) Do not enter vehicle into unauthorized area. E) into hazardous area D) Hitting over head pipe Make sure there is enough room for vehicle to pass under racks E) Vehicle repair F) Gas Hazards the pipe rack. F) All Occupants should use Seat belts G) Do not attempt to repair inside the plant area. should be repaired outside the plant F) At least 1 gas detector should be available in the vehicle

Page 168 of 176

Sequence of basic steps

3) Loading & unloading of materials

Potential Accidents or Hazards

A) Falling of material. B) Injury to workers.

Recommendation to Eliminate/Reduce Hazard

A) Use hand gloves. B) Keep unwanted people from loading area.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

Page 169 of 176

SAFE WORK METHOD STATEMENT Job Name:(Vessel)

Internal Cement Lining Removal

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229 Other safety / Emergency Equipment required; H2S Monitor, fire extinguishers & water hose, first aid kit.

Personal Protective Equipment Required: - Coverall, Safety helmet, Safety boots, safety glasses, safety harness, blasting Helmet & face shield. Sequence of basic steps

Potential Accidents or Hazards

1) Job preparation

Performing unauthorized jobs in hazardous area

2) Entry to Vessel / Tank internally.

A) Exposure to toxic gases. B) Lack of visibility. C) Poor communication. D) Entry to

Doc. No: AM/CA4079/SWMS -64

Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out.

A) Ensure the vessel is isolated. B) Gas test.

A) Hand injury. B) 3) Removal of cement lining by hand tools.

Eye injury. C) Bre

A) Use proper hand tools. B) Use hand gloves.

Sequence of basic steps

Potential Accidents or Hazards A) Hand injury.

4) Removal of cement lining / caulking compound by using jack hammer

5) Shifting cement lining & scrap.

B) Electrical shock.

Hand injury.

Recommendation to Eliminate/Reduce Hazard A) Use hand gloves. B) Ensure power supply is properly earthed.

A) Use of shovels and gloves. B) Ensure wheel barrow in good condition.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

SAFE WORK METHOD STATEMENT Job Name: - Maintenance of flare stack

Division/Section: MAINTENANCE

Date: 15/04/2018

Job Location : - MAA

Completed By: Site Engineer

Reviewed By:- Safety Engineer (Al-Magwa)

Performed By: AL-MAGWA (CA-4079)

Emergency Contact No: 888 AL-MAGWA (69005641 / 51502011)

Concerned KNPC Engineer: Mr.Joseph 238 80229

Basic Personal Protective Equipment Required: - Coverall,Safety helmet, Safety boots, safety glasses & safety harness. Sequence of basic steps 1) Job preparation

2) Isolation of flare gas line.

Potential Accidents or Hazards Performing unauthorized jobs in hazardous area

A) Hand injury. B) Danger of gas leak.

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Doc. No: AM/CA4079/SWMS -39A

Other safety / Emergency Equipment as required; H2S Monitor, fire extinguishers & first aid kit. Recommendation to Eliminate/Reduce Hazard Obtain work permit. Ensure gas test is carried out. A) Use Hand Gloves B) Use proper hand tools. C) Use gasket for spading. D) Use correct thickness of spade. E) Use gas monitor.

Sequence of basic steps

Potential Accidents or Hazards

A) Hand injury. 3) Scaffold erection

4) Working on scaffold

5) Positioning and using of crane

Recommendation to Eliminate/Reduce Hazard A) Check stability / strength of ground B) Use Hand gloves. C) Use Safety Harness. D) Scaffold leveling. E) Use bracing.

B) Falling from height. C) F) Use hand tool bag. Scaffold collapse. G)Tightening of metal planks(no space D) Material falling. between them) wherever not possible to avoid gaps use E) Tripping Hazards warning tapes or signs H) Make hand rails. I) Use green tag approved by Safety. J)Ensure that the scaffold materials are held tightly while shifting Barricade A) theVertical area. ladder should extend 2 feet above platform. B) Use safety harness hooked on to above level. C) Ensure no heavy materials carried above the platform. D) Signalman to be provided for working with crane. A) Falling from height. B) E) Keep all hand tools and consumables in order. Scaffold collapse. F) Provide C) Material adequate lighting for confined space. falling. G) Periodical inspection and ensure suitability of use. H) Platform should have metal planks closely placed (min.m space between them) wherever not possible to avoid gaps use warning tapes or signs A) Loss of stability due to ground condition and A) Check crane is on level ground. wind. B) Check ground condition and use B) Crane boom hitting flare stack. spreader mat. C) Check wind speed and direction. D) Assign a signal man. E) Outrigger to be fully extended. F) Ensure that load is within SWL of crane and valid third party inspection certificate.

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Sequence of basic steps

A) Use multigas monitor. to Eliminate/Reduce Hazard Recommendation B) Use Hand gloves & brass hammer.

Potential Accidents or Hazards A) Danger of gas leaking. B) Hand injury

C) Use proper hand tools and keep it awy from edges.

C) Chance of Fire due to hammering spark. 6) Dismantle/Erection of 3/4", 1", 2" dia. pipes, 1" dia. pilots and tip using manbasket

D) Use tested sling wires for manbasket fof SWL.

D) Manbasket failure.

E) Safety harness to be hooked to the hook of crane.

E) Falling of worker. F) Falling of

F) Use rubber tyre around the manbasket. G) Use tag line to control the movement of manbasket.

hand tools. A) Breathing trouble due to air contamination.

7) Grit / Garnet blasting

8) Removal of used Grit / Garnet .

A) Ensure all air hoses of blasting helmet are in good B) Injury due to loosing the control of blasting condition. B) Use deadman handle for hose. C) Replace C) Unrelated persons and properties exposed to blasting nozzle. breathing air filter as required. blasting. D) Proper shielding of properties D) Getting injury by blasting medium. providing warning sign board and isolation of the location. E) Ensure all couplings connected are tied up by metal wire. F) Using blasting suit.

A) Injury due to improper handling of tools.

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A) Use the suitable cleaning hand tools like shovel, wheel barrow,plastic brooms. B) Dumping of used Grit / Garnet at approved area(NCC). C) Use dust mask.

Sequence of basic steps

9) Painting

10) Blasting and Painting at Higher Location

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard

A) Proper breathing apparatus as recommended by paint manufacturer. B) Adequate ventilation. C) Fire extinguisher. D) A) Breathing trouble due to air contamination by Removal of source of ignition. spray paint. E) Use proper coverall and eye protection. B) Fire Hazard. F) Refer and follow instruction of Material Safety Data Sheet. C) Exposure to paint material G) Storage/mixing of paint at controlled temperature as D) Unrelated persons and properties recommended by manufacturer. exposed to painting material. H) Proper shielding of properties providing warning sign board and isolation of the location. I) Ensure that there is no hot work in nearby area.

A) Injury due to falling from height B) Injury due to loosing the control of blasting hose.

A) Use approved scaffold. B) Use of Safety harness. C) Use deadman handle. Replace breathing air filters as required. A) Use Hand gloves. E) Assign potman. B) Use Safety Harness.

A) Hand injury.

C) Use hand tool B) Falling from height. C) Scaffold

11) Dismantling of scaffold

D)

collapse. D) Material falling. E) Tripping Hazards

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bag. D) Use red tag approved by Safety. E) Ensure the stability of scaffolding is not effected while removing any parts of existing scaffold. F) Barricade the area. G) Make sure the working platform is stable, free of gaps & never leave scaffold in unstable condition.

Sequence of basic steps

12) Housekeeping

Potential Accidents or Hazards

Recommendation to Eliminate/Reduce Hazard A) Removal of used paint/solvent drums from the job site. B) Remove/store balance paint/solvent material at appropriate storage location. C) Clean all painting equipment like spray machine, hoses and gun using tool cleaner.

A) Fire hazard.

Note: - General hazards related to the subject only have been identified. However, concerned site supervisor / Foreman along with the safety supervisor shall always analyze and identify any other HSE related issues related to the specific job requirements, document it , educate the work crew and implement the recommendations as required.

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