Standards & Refrences.xlsx

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ILO Table for Beam Clamps, Plate Clamps, Hooks “except Ram “WLL above 25 t” (Proof Load = W ILO Table for Multi Pulley Block including Crane Hook Block “WLL 26 t up ILO Table for Rams-horn Hooks “WLL 51 t to 10 ILO Table for Lifting Beams / Frames “WLL 11 t up to and inclu

In Periodic / In-service Inspection & Certification, Load Test with SWL is normally require the discretion of the Inspe British Standard

Periodic Thorough Examination

BS 7121-2-1:2012 BS 7121-2-3:2012

1 Year

Over Head Crane

BS 7121-2-1:2012 BS 7121-2-7:2012+A1:2015

1 Year

Slewing Jib Crane

BS 7333 / BS EN 14985 / BS EN 16851

1 Year

Truck Mounted Crane

BS 7121-4:2010

1 Year

Equipment Name

1 Mobile Crane

2

3

4 5 Crane Hook Block

BS EN 13135 / BS ISO 1837 / BS EN 130011 Year 3-5

Safe Load Indicator / 6 Rated Capacity Indicator

BS 7262 (Onshore) / BS EN 13852 (Offshore)

1 Year

7 Tower Crane

BS 7121-2-1:2012 BS 7121-2-5:2012

1 Year

BS 2853 / ASME B30.11 / ISO 9851

1 Year

Floor Crane / Mobile 9 Gantry A-Frame 10 Vehicle Lift

ILO Table / BS 2853 / BS ISO 9927-5 / BS EN 15011 / BS EN 1993-6 / ASME B30.2 BS EN 1493

1 Year 1 Year

11 Construction Hoist

BS 7212:2016

1 Year

8

Runway Beam (Monorail)

12 Man-Basket

BS EN 14502-1 / ASME B30.23

6 Months

13 Forklift

BS 5639-1:1978, ISO 22915-1:2016, BS EN ISO 3691-3:2016

1 Year

14 MEWP

BS EN 280:2013+A1:2015

6 Months

BS EN 13157:2004+A1:2009

6 Months

17 Wire Rope Sling 18 Wire Rope

BS EN 13414-1:2003+A2:2008, BS EN 13414-2:2003+A2:2008, BS EN 13414-3:2003+A1:2008 BS EN 12385

6 Months 6 Months

19 Webbing Sling

BS EN 1492-1:2000+A1:2008, BS EN 1492-2:2000+A1:2008, BS EN 1492-4:2004+A1:2008

6 Months

20 Chain Sling

BS EN 818-1,2,3,4,5,6b&7:1996+A1:2008

6 Months

21 Shackle

BS 3551:1962, BS EN 13889:2003+A1:2008

6 Months

22 Eyebolt

BS 4278:1984

6 Months

23 Hook

BS EN 1677-2:2000+A1:2008, BS EN 1677-3:2001+A1:2008

6 Months

15

Chain Block / Lever Hoist

16 Scaffolding

24 Spreader Beam / Lifting BS EN 13155:2003+A2:2009 Beam

6 Months

25 Offshore Containeers

BS EN ISO 10855-1:2018

6 Months

26 Bull Dozer 27 Skid Steer Loader 28 Back Hoe Loader 29 Hydraulic Excavator

BS EN 474-2:2006+A1:2008 BS EN 474-3:2006+A1:2009 BS EN 474-4:2006+A2:2012 BS EN 474-5:2006+A3:2013

1 Year 1 Year 1 Year 1 Year

30 Dumpers 31 Scarappers 32 Graders 33 Pipe Layers 34 Trenchers 35 Land Fill Compactors 36 Cable Excavators 37 Road Rollers 38 Generator

BS EN 474-6:2006+A1:2009 BS EN 474-7:2006+A1:2009 BS EN 474-8:2006+A1:2009 BS EN 474-9:2006+A1:2009 BS EN 474-10:2006+A1:2009 BS EN 474-11:2006+A1:2008 BS EN 474-12:2006+A1:2008 BS EN 500-4:2011 BS EN 60034-22:2009

1 Year 1 Year 1 Year 1 Year 1 Year 1 Year 1 Year 1 Year 1 Year

Full Body Harness & 39 Lanyard

BS EN 364 / BS EN 361 / BS 7985

6 Months

40 Gin Wheel

BS 1692

6 Months

BS EN 1496 / BS EN 795

6 Months

41

Personnel Rescue Tripod

42 Fall Arrestor BS EN 353-1 /-2 BS EN 364 43 Cargo Net (Fiber Rope) BS 6756

6 Months 6 Months

44 Single Pulley Block

BS EN 13157

6 Months

45 Plate Clamp

BS EN 13155

6 Months

46 Beam Clamp

BS EN 13155

6 Months

BS EN 818-4

6 Months

Master Link “2, 3 & 447 Leg” 48 49 50 51 52 53 Electric Hoist 54 Jaw Winch Winch (Pneumatic / Hydraulic, / Electric / 55 Mechanical) 56 Mooring Winch 57 Towing Winch 58 Anchor Winch 59 Winch (Manual)

BS EN 1449 2- 2 BS EN 13157

BS EN 14492 BS ISO 3730 BS ISO 7365 BS ISO 18289 BS EN 13157

60 Hydraulic Jacks & Rams BS EN 1494 61 62 63 64

lamps, Plate Clamps, Hooks “except Rams-horn”, Swivels, Shackles and Master Links “WLL above 25 t” (Proof Load = WLL x 1.22 + 20 t). ncluding Crane Hook Block “WLL 26 t up to and including 160 t” (Proof Load = WLL x 0.933 + 27 t). ble for Rams-horn Hooks “WLL 51 t to 100 t” (Proof Load = WLL + 50 t). eams / Frames “WLL 11 t up to and including 160 t” (Proof Load = WLL x 1.04 + 9.6 t).

, Load Test with SWL is normally required; however Proof Load Test followed by NDT might be carried out as per the discretion of the Inspection Body. Initial Inspection / Proof Load / MPI Interval Prood Load Testing Initial / Every 4 Years / After substantial repair or alteration

125% of its Rated Capacity - Up to 20ton SWL +5ton - 20 to 50 ton 110% of its Rated Capacity - Over 50ton

Initial / Every 4 Years / After substantial repair or alteration

125% of its Rated Capacity - Up to 20ton SWL +5ton - 20 to 50 ton 110% of its Rated Capacity - Over 50ton

Initial / Every 4 Years / After substantial repair or alteration

125% of its Rated Capacity - Static

Initial / Every 4 Years / After substantial repair or alteration

125% of its Rated Capacity - Static

Initial / After substantial repair or alteration

110% of its Rated Capacity - Dynamic

Deflection Formula

Span / 750

Span / 250

110% of its Rated Capacity - Dynamic 0 to 25 ton ---- 2 x SWL 25 to 160 ton ----Refer to ILO Table 161 ton and over ----Refer to ILO Table

Initial / Every 4 Years / After substantial repair or alteration

Initial / Every 4 Years / After substantial repair or alteration

Initial / Every 4 Years / After substantial repair or alteration

125% of its Rated Capacity

125% of its Rated Capacity - Initial

Span / 500

110% of its Rated Capacity - Periodic

Span / 250

125% of its Rated Capacity - Initial Initial / Every 4 Years / After substantial repair or alteration Initial / Every 4 Years / After substantial repair or alteration

110% of its Rated Capacity - Periodic

125% of its Rated Capacity

Span / 500

Initial / Every 4 Years / After substantial repair or alteration

110% of its Rated Capacity

Initial / After substantial repair or alteration

Static Proof load( Up to 20t)= 150% SWL) Static Proof load( Above 20t)= 125% SWL) Dynamic Proof load= 110% SWL

Initial Initial / After substantial repair or alteration Sample to be destructed to verify materials.

2 x Work Load Limit Sample to be destructed to verify materials.

Initial

2 x Work Load Limit

Initial / After substantial repair or alteration

Proof load = 2.5 X SWL

Initial

Proof load = 2 X SWL

Initial Initial / After substantial repair or alteration

Proof load = 2 X SWL

Initial / After substantial repair or alteration

Proof load = 2 X SWL

Initial / Every 4 Years / After substantial repair or alteration

All point lifting= 2.5 x MGW 2 point lifting= 1.5 x MGW Single point lifting= MGW

Proof load = 2.5 X SWL

Initial Initial / Every 4 Years Initial / Every 4 Years / After substantial repair or alteration

Visual 4 x SWL 1.5 x SWL

Initial Initial Initial / After substantial repair or alteration

Fall Arrestor Dynamic & Static Test as per BS EN 353 / BS EN 364. 6 x SWL 0-20t -----1.5 x SWL 20t & above -----1.25 x SWL

Initial / After substantial repair or alteration

0-25t -----2 x SWL 25t & above -----Refer to ILO Table

Initial / After substantial repair or alteration

2 x SWL -----BS EN 13155 0-25t -----BS EN 13155 Refer to ILO Table ----26t & above

Proof load = SWL x 1.25

Maximum wind speed must not be more than 20 ( 10m/s)knots steady wind measured at 10 meters above the sea for Materials Lifting and 15 knots (7m/s) for Personnel Lifting OR as per the Crane’s Manufacturer’s Wind Speed Limit whichever is the lesser.

NDT (MPI) shall be carried out following Proof Load Test ”Initial Inspection” and at intervals as mentioned in the Matrix or as per the ADNOC Offshore approved lifting Surveyor’s discretion.

Standard / Refrences / Notes Warning of approach to rated capacity The RCI or RCL should give a clear and continuous warning of approach to the rated capacity. The warning should commence at a load of not less than 90% - 97.5% of the rated capacity. The approach to rated capacity warning should continue to function until the load as a percentage of rated capacity falls to below the value at which the warningwas initiated. Deflection at SWL of: Overhead Crane=Span Length/750, Gantry Crane to BS 5950-1 (BS EN 1993-6) = Span Length / 600 & Gantry Crane to BS 449-2 (BS EN 1993-6) = Span Length / 360. Slewing Jib Crane to BS EN 14985 including “Luffing”: Dynamic Proof Load Test = 1.1 x SWL and Static Proof Load Test = 1.5 x SWL.

NDT (MPI) shall be carried out following Proof Load Test ”Initial Inspection” and at intervals as mentioned in the Matrix or as per the ADNOC Offshore approved lifting Surveyor’s discretion.

Cranes’ RCI / SLI shall be verified by an ADNOC Offshore Approved Third Party Company using Approved Lifting Surveyor on annual basis and every 6 months “Personnel Lifting Cranes” and to be in compliance with BS 7262 with maximum acceptable limit +/- 5% (Onshore Cranes) BS EN 13852 with maximum acceptable limit +/- 2.5% (Steady platform Offshore Cranes) and +/- 5% for floating cranes or as per OEM. 1. Warning approach Rated capacity indicator should be set between 90-97.5%. 2. Warning approach of Rated Capacity Limiter should be set to a maximum permissible load 110% SWL. 3. Clearance from crane operating parts and power lines - Minimum clearance ( 50v to 1000v )is 3 to 14 m. 4. Maintenance basket dimension ( 0.5 x 0.35 ) m The maximum deflection of the simply supported runway beam with the rated load at the center of the span, should notexceed 1/500 of the span, for cantilever section of the beam, the maximum deflection with the rated load should not exceed 1/250 of the span.

Construction hoists (Material lifting) shall be proof load tested to 1.25% WLL (Proof Load Test) and 1 x WLL (Drop Test) on completion of the hoist installation or alteration / modification, 1 x WLL for (In-service hoists) every 12 months along with verification of the overload cut-off and NDT.

Man-Basket shall be Proof Load Tested to 3 x M.G.W. with 4 Points-lift, NDT following Proof Load Test and every 6 months and shall be visually checked by the user before each use. 20 years from the Date of put-into-service for the first time; 2 years before; conditional assessment to be carried out to determine the remaining life by the Manufacturer or their Local Authorized Dealer or by an approved Operation / Maintenance Company in case of obsolescing.

Chain Block, Lever Hoist, Tirfor, Trolley, Manual Winch & Single/Multi Pulley Block (Static Test=1.5xWLL & 1.25xWLL & Dynamic Test=1.1xWLL) and In-service (1xWLL) every 12 mont

Sample to be destructed to verify materials. New Webbing Sling to be Proof Load Tested 2xWLL. Metal end fittings Proof Load Test only with Webbing Sling Factor of Safety Minimum=7:1 and Metal Ends Minimum Factor of Safety=5:1. Proof load per Each Leg = SWL x 2 (ISO 4778). Proof load per Each Leg = SWL x 2.5 (BS EN 818).

BS 3551:1962 1. The body of each shackle and the head of each pin shall be legibly marked with the quality mark “06”. 2. Each shackle, after manufacture and subsequent heat treatment, shall be subjected to a proof load at the centre of the pin equal to twice the safe working load.

BS EN 13155:2003+A2:2009 The test shall be conducted by applying a uniformly distributed static force equal to 2 WLL.

BS EN ISO 10855-1:2018 All point lifting: The prototype shall be loaded up to a total gross mass of 2.5 × R. The test load may be obtained by putting in an internal test mass of ((2.5 × R) - T). No deflections during testing shall be greater than 1/300 of the span of the member. The container shall show no significant permanent deformations or other damages after testing.

Gin Wheel to be 100% SWL Load Tested every 6 months and 4 x SWL Proof Load Tested every 4 years. Refer to ILO Table

Refer to ILO Table Plate Clamps Type Test = 3 x WLL on Mechanical Load Bearing

Refer to ILO Table

Pneumatic / Hydraulic, Electric / Mechanical Winches (Static Test=1.25 x WLL and Dynamic Test=1.1 x WLL) and In-service Test (1xWLL) every 12 months including Overload Limiter Verification.

Hydraulic / Manual Jacks Type Tests (Static Test = 1.5 x WLL and Dynamic Test = 1.25 x WLL) and In-service Test (1.1 x WLL).

Standard / Refrences / Notes

Warning of overload The RCI or RCL should give a clear and continuous warning of overload. The warning should commence at a load of not less tha and not more than 110%. The overload warning should continue to function until the load as a percentage of the rated capaci which the warning was initiated.

After the functional tests, the crane should be tested with a load equivalent to the rated capacity.The load should then be rais gears has beensubjected to the load, then the load should be lowered to 100 mm to 200 mmabove the ground. The load shou min to check the brake.

25 years from the Date of put-into-service for the first time; 2 years before; a conditional assessment to be carried out to de the Manufacturer or their Local Authorized Dealer or by an approved Operation / Maintenance Company in case of obsoles

Warning of approach to SWL: The RCI/SLI/LMI shall give a clear and continuous warning of approach to SWL. The warning shall commence at not less than 9 than 97.5 % of the SWL. The approach to SWL warning shall continue to function until the percentage of the load to the SWL falls to some value which the warning was initiated.

1. Availability of RCD ( 30 mA) 2. No continuity between phase and ground, Continuity test acceptance value (0.5 ohm ) 3. Load impedance test ( earthing ) - Acceptance values; with RCD (0-200) ohm & without RCD (0-0.5) ohm. 4. Insulation resistance test - Greater than 1 mega ohm

Construction hoists (Personnel Lifting) shall be proof load tested to 1.25% WLL (Proof Load Test) and 1 x WLL (Drop Test) on co or alteration / modification, 1 x WLL for (In-service hoists) every 6 months along with verification of the overload cut-off and NDT.

BS ISO 5057:1993 A set of fork arms shall be checked for any difference in height when mounted on fork carrier. If the difference in tip height ex that recommended by the truck manufacturer, set of fork arms shall be withdrawn from service.

Elongation: Check for elongation, the elongation shall not exceed 2% of the original length of the load chain and not exceed 5% of the orig

BS EN 13889:2003+A1:2008 1. In the case of type W pins, when the pin is fully tightened the length of thread remaining visible between the jaws of the shackle shall not be greater than 1,5 thread pitch. 2. In the case of type X pins, when the pin is fully tightened there shall be no thread visible between the jaws of the shackle. 3. The maximum diameter of the unthreaded hole or holes in the body of the shackle shall be either 1,1D or D + 1,5 mm, whic actual pin diameter. Holes in shackle bodies shall be central to the outside of the eyes.

BS EN 13155:2003+A2:2009 Attachments intended to tilt shall be designed for an angle exceeding minimum 6° the maximum working angle. Attachments not intended to tilt shall be designed for an angle of minimum 6°.

2-point lifting (diagonal lifting test): Offshore containers with four pad eyes shall also be lifted from only two pad eyes, situate opposite each other, with a total mass of 1.5 × R. This can be achieved by loading it with an internal test mass of ((1.5 × R ) - T) unsymmetrical two diagonal lifting tests will be required.After the testing there shall be no significant permanent deformation

The design factor of load hoist wire rope when handling personnel shall not be less than 10:1.

Standard / Refrences / Notes

The crane should be level to ±0.5% slope. One method of determining the level of the crane is to use a spirit level. Alternativel in the centre of the jib when viewed from the front with the jib fully extended at or near minimum radius and with the unlade just above ground level.

The load should then be raised from the suspended position by a further 200 mm to check the ability to re-hoist and then low above the ground. The crab should be traversed to mid-span and the deflection measured. The load should be lowered to the structure and then raised to determine whether the deflection remains constant.

The mouth of the load hook should be checked for deformation by measuring between the marked datum points and compar the original dimensions marked on the hook data plate. The increase should not exceed the value specified by the manufactur

Warning of overload: The RCI/SLI/LMI shall give a clear and continuous warning of overload. The warning shall commence at not less than 102.5 % o than 110 % of the SWL. The overload warning shall continue to function until the percentage of the load to the SWL falls to some value which is less th warning was initiated.

The importance of the verticality of the tower crane mast cannot beover-emphasized. The mast should be vertical within the l manufacturer. This should be checked by an engineer or surveyorwith a theodolite at the following stages: a) after erection of the mast and prior to the slew section being installed; b) upon completion of the installation or reconfiguration of any mast ties; c) before and after mast climbing operations and after any otherreconfiguration.

BS ISO 5057:1993 If the thickness of the blade or shank is reduced to 90% of the original thickness, or to the minimum thickness specified by the manufacturer, the fork arms shall be withdrawn from service.

Wire Rope for general purpose, on passenger lifts, on diving operation, Full Body Harness and man-riding winches with Minimum FOS = 10:1 & for Slings with Minimum FOS = 5:1.

Master Link in 2-leg Chain Slings shall be Proof Load Tested to 3.5xWLL of Chain, Intermediate Links in 3/4-leg Chain Slings to 4 in 3/4-leg Chain Sling to 5.25xWLL. σ: Master Link “to 25 t” in 2-leg Chain Slings to be Proof Load Tested to 2.8xWLL of Chain, Intermediate Links in 3/4-leg Chain S Link in 3/4-leg C. Sling to 4.2xWLL.

BS EN 13889:2003+A1:2008 4. All shackle pins, 13 mm diameter and above, shall be legibly and indelibly marked with the relevant grade number, traceabi manufacturer's symbol in a manner which will not impair the mechanical properties of the pin. 5. Pins below 13 mm diameter shall be marked with at least either the grade number or the traceability code. 6. The included angle between the slings should not exceed 120°. 7. Do not use a shackle outside the temperature range of - 20 °C to 200 °C without consulting the manufacturer. 8. Shackle pins shall not be produced by a casting process.

Moving parts of the structure shall have devices to hold them in position when loaded. These devices shall be effective up to 6 angle permitted for the lifting beam. If these devices operate on a friction basis the safety factor shall be at least 2.

Alternative 1: drop test Internal load equal to payload (P) shall be sufficiently secured and the offshore container shall be so inclined that each of the b connected to the lowest corner forms an angle of not less than 5° with the floor and the free fall distance of 5cm from floor. The offshore container shall be suspended from a quick release hook. When released, the offshore container shall drop freely a speed at initial impact of at least 1 m/s.

Standard / Refrences / Notes

BS 7121-2-1:2012:The radius at the bottom of the sheave groove should be checked with a set of sheave gauges to determine whether it is within the manufacturer’s limits. These limits are normally no smaller than the nominal rope diameter +5% and n greater than the nominal rope diameter +15%.

The load should then be increased by 25% to form an overload test load and the overload test load should be hoisted until eac tooth of the train of gears has been subjected to the overload, then lowered to 100 mm to 200 mm above the ground and the procedures repeated with the overload test load suspended from the crane.

In addition to the inspection supporting a thorough examination, the threads on the hook retaining nut and the shank of the hook should be checked at regular intervals for signs of fretting and wear.

Audible Warning: Approach to SWL - At operator’s control station(s) Overload - At operator’s control station(s) and at a position (this warning should be audible at a distance of not less than 1.5 x maximum working radius for any configuration of the crane, but should not subject the crane driver to excessive noise levels. The mast should be vertical within the limits specified by the Manufacturer. Where the manufacturer does not specify plumb tolerance, the crane tower must be plumb to a tolerance of at least 1:500 (approximately 1 inch in 40 feet).

BS ISO 5057:1993 If the fork arm marking in accordance with ISO 2330 is not clearly legible, the fork arms shall be withdrawn from service.

Wear: Check the load bearing points on the link, the wear shall not exceed 8% of the original diameter of the chain link.

BS EN 13889 (Grade 6 Forged Shackles 0.5 t to 25 t). ISO 2415 (Grades 4, 6 and 8 Forged Shackles 0.32 t to 100 t). BS 3551 (Alloy Steel Shackles 1 t to 80 t).

Alternative 2: lowering test Internal load equal to payload (P) shall be sufficiently secured and the offshore container shall be inclined as detailed above. The offshore container shall be lowered to the floor at a constant speed of not less than 1.5 m/s.

Standard / Refrences / Notes

Visually check whether all pulleys/sheaves and drums are free from damage and wear, whether the rope fits correctly on them effectively lubricated. ( Sheave groove dimension +5 % to 15% of nominal rope diameter, d and Drum grooves depth 0.28 – 0.48 d)

The maximum deflection of the main bridge with the crab and load at the centre of the bridge should not exceed 1/750 of the

Visual Warning: Approach to SWL -Amber lamp at operator’s control station(s) Overload - Red lamp at operator’s control station(s)

Visually check the mast structure, Ladder, rest platform, guard rails and toe boards for deformation, corrosion and weld conne platform at each 10 m interval maximum and minimum height of the Toe board 0.03 m)

BS EN ISO 3691-1:2015 The hydraulic lifting system shall be designed such that, with the hydraulic fluid at normal operating temperature, the mast su and carrying rated capacity load, the descent of the load caused by internal leakage in the first 10 min shall not exceed  100 mm for trucks up to and including 10 000 kg rated capacity,  200 mm for trucks over 10 000 kg rated capacity.

As BS 7072 is obsolete but still in use the following requirements shall be followed: - These CCU’s shall not be used for transportation of dangerous goods. - Visual inspection shall be carried out every 6 months. - Proof load tested to (2 x MGW) shall be carried out every 4 years and after substantial repair. - NDT shall be carried out every 2 years, after proof load test and after substantial repair. - Pad eye design and sling set shall meet the minimum requirements of BS EN ISO 10855 or DNVGL-ST-271.

Standard / Refrences / Notes

25 years from the Date of put-into-service for the first time; 2 years before; a conditional assessment to be carried out to de Manufacturer or their Local Authorized Dealer or by an approved Operation / Maintenance Company in case of obsolescing

25 years from the Date of put-into-service for the first time; 2 years before; a conditional assessment to be carried out to de Manufacturer or their Local Authorized Dealer or by an approved Operation / Maintenance Company in case of obsolescing

20 years from the Date of put-into-service for the first time; 2 years before; a conditional assessment to be carried out to de Manufacturer or their Local Authorized Dealer or by an approved Operation / Maintenance Company in case of obsolescing

BS EN ISO 3691-1:2015 1. The lowering speed of the lifting mechanism with its rated load shall not exceed 0,6 m/s. 2. The internal leakage rate of the complete hydraulic tilting system (i.e. cylinder, valve, etc.), with the oil at normal operating movement of the mast in 10 min from the vertical mast position, when the rated load is at a height of 2 500 mm or, in the cas maximum lift height. The average tilting speed allowed by internal leaks shall not exceed 0,5°/min for trucks with a maximum

Visual Examination Only. ■: CCU and Skid Mounted Equipment to BS 7072 Proof Load Test = 2 x Maximum Gross Weight. ■: CCU and Skid Mounted Equipment to BS EN 12079, DNVGL-ST-E271 and BS EN ISO 10855 Proof Load Test = 1.5 x Maximum “4 Points Lift” and vertical impact test either Drop Test or Lowering test with an internal load equal to Payload shall be carried substantial repair / alteration) by an ADNOC offshore approved lifting surveyor.

Standard / Refrences / Notes

All measuring equipment should be accurate to ±1% of the measured value and be undamaged and properly maintained.

CCU Visual Examination every 6 months. ◘: NDT (MPI) shall be carried out following Proof Load Test ”Initial Inspection” and at intervals as mentioned in the Matrix or a ₲: No deflection during testing shall be greater than 1/300 of the span of the member (When New or after substantial repair / other damager after testing.

Maximum allowable number of broken wires on the running ropes used in the main hoist, auxiliary hoist and boom hoist. Standing ropes such as boom pendants One (1) valley break may indicate internal rope damage requiring close inspection of this section of the rope. When two (2) or more valley breaks are found in one (1) lay length the rope should be retired.

More than one-third of the original diameter of the outside wires of the strand are worn.

Six (6) randomly distributed broken wires within one (1) lay length. Three (3) broken wires in one strand within one (1) lay length. Four (4) randomly distributed broken wires within one (1) lay length. Two (2) broken wires in one strand within one (1) lay length. Three (3) broken wires within one (1) lay length. Two (2) broken wires at the end connection.

ay indicate internal rope damage requiring close inspection of . When two (2) or more valley breaks are found in one (1) lay be retired.

the original diameter of the outside wires of the strand are

For onshore cranes at construction yards and quayside, below points to be considered in addition to the above. 1) Calculations in choosing the Appropriate Mat Size to be provided and to specify the Mat’s Material (Wooden, Steel or Concrete). 2) Site Ultimate Ground Bearing Pressure report to be provided for review. 3) All Four Outriggers / Crawler Tracks Pressure on Ground (under Worst Case Scenario) to be calculated using Crane Manufactures Software or Manually using the method specified in UK NCC (National Construction College) “{(Crane Weight + Additional Counter Weight) x 0.75 + Load Weight}/Outrigger Area. 4) Ultimate Ground Bearing Pressure should be more than Outrigger / Crawler Tracks Pressure on Ground after adding a Minimum Safety Factor of 1.5 in case using Crane’s Manufacture’s Software (The factor of 1.5 is the absolute minimum, shall be used only under the guidance of an experienced geotechnical engineer) and a Minimum Safety Factor of 2 in case of Manual Calculation. 5) Ground Foundation type to be mentioned. 6) The Mat can be calculated using the method specified in UK NCC (National Construction College) “{(Crane Weight + Additional Counter Weight) x 0.75 + Load Weight}/Ultimate Ground Bearing Pressure; then lifting a load equal to Counterweight and swing it over each Outrigger to check if it is sink then a larger Mat to be used. 7) Safe Distance between the outriggers / Crawler tracks and the end of the jetty to be provided and approved by Structural Engineer.

ed in addition to the

e Mat’s Material

io) to be calculated C (National eight}/Outrigger

Pressure on Ground ware (The factor of d geotechnical

ction College) d Bearing Pressure; f it is sink then a

e provided and

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