Top 10 Mistakes Made By Aquaponic Growers

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The Top 10 Mistakes Made By Aquaponic Growers

IS THIS EBOOK RIGHT FOR ME? This  is  an   ebook   for  beginning   aquaponic  growers  interested   in  large  or  commercial  scale  systems.   In   this  ebook  I  will  detail  problems  that  I  have   encountered  again  and  again,  both   along   my   own   learning   curve   as   well  as   with   systems   that   I’m   called   in   to   help   build   or  fix.    These  mistakes  represent  millions  of   dollars  in  lost   investments  and   many  failed  aquaponic  ventures.   It   is   important   to   consider   all   of   these   mistakes   as   you   embark  on   your   own  aquaponic   or   small-­‐farm  adventure.     Although   this   ebook   is   focused   on   aquaponic   producers,   some  of  the  mistakes  can   be  lessons  for   small   farms  and   those  looking  to  start  farms  as  well.    

So  heed  my  advice  and  save  yourself  some  Bme,  money  and   heartache.  If   you’re   sBll  confused   by  the  end   of   it,   shoot  us   an   email   and   we’d   be   happy   to   try   and   help   you   figure   your   problem  out.

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

ABOUT THE AUTHOR Nate Storey, Ph.D Nate Storey earned his Ph.D from the University of Wyoming in Agronomy researching aquaponic production and novel produce sales and distribution models. Nate, along with his business partner Paul Bennick operate Bright Agrotech, one of the only independent and profitable aquaponic farms in the world in Laramie, Wyoming. To do this they use ZipGrow™ Towers, developed as part of Nate’s Ph.D. research. Nate continues to research the use of tower production techniques to increase productivity and reduce costs for hydroponic and aquaponic growers.

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

BRIGHT AGROTECH The  Leader  in  Ver,cal  Aquaponics  &  Live  Sales  Distribu,on   Bright   Agrotech   is   passionate   about   growing   healthy,   sustainable   food   for   our   local   community   and   helping   small   farmers  everywhere  do  the  same.  One  of   our  biggest   goals  is  to  shrink  the  distance  between  farm  &  plate  for   the  health   of  our  children,  our  communi>es  and  our  country.   It's  >me  to  take  back  our  health  with  healthier,  more  nutrient-­‐dense  produce! We've  seen  the  farms  of  our  families,  friends  and  neighbors  suffer  from  drought  and  financial  issues.  We're  also  all  too   familiar   with   our   current   centralized,   fossil-­‐fuel   dependent   food   system   and   nutrient-­‐deficient   food   it   produces.   These   unsustainable  farming   prac>ces   give   us  a   bleak   picture  of   the  future.   One  we're   not   comfortable   knowing   our   children  will  inherit.  

That's  why  we're  striving  to  create  a  beBer,  brighter  and  healthier  future.  

Check out our helpful aquaponics, vertical farming and soil agriculture videos on YouTube.

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

The Top 10 Mistakes 1) Growers  design  and  implement  unusable,  or  hard  to  use   farms 2) Growers  don’t  design  systems  with  adequate  circula,on,   solids  removal  or  biological  surface  area  (BSA) 3) Growers  start  with  poor  quality  water 4) Producers  underes,mate  produc,on  &  system  costs 5) Producers  confuse  biological  viability  with  economic   viability 6) Growers  choose  the  wrong  crops   7) Growers  operate  systems  with  poor  track  records  but   expect  different  results 8) Growers  build  and  operate  systems  with  no  pest  control   strategy  in  place! 9) Growers  get  greedy 10) Growers  fail  to  approach  their  markets  crea,vely Share This Ebook!

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

To Err is Human... Growers   make   many   mistakes-­‐   some   of   which   are   related.   Most   originate   in   inexperience,   either  with  the  systems,  or  with  the  markets.    Either  of  these  can  be  fatal  for  new  businesses.     Many   other   beginning   growers   fall   prey   to   system   designers   who   peddle   decades   old   technology  with  poor  track  records.    These  growers   enact  the  same   business  plan  as  dozens  of   other  small  businesses  and  expect  different  results  -­‐  the  definiBon  of  entrepreneurial  insanity.     They   all  fail   sooner  or  later,  and  in  the  last  seven  years   as  a  commercial   aquaponic  grower,  I’ve   seen  dozens  come  and  go,  all  with  bigger  budgets  and  larger  markets  than  our  company.     Why,  then,  are  we  s,ll  around?   And,  not  just  around,  but  prospering  and  growing  our  aquaponic  farm  everyday?  

Speaking From Experience... For  one,  we’ve  been  fortunate  enough  to  make  some  of  these  mistakes  when   the  stakes  were   small.    We’ve  also  been  fortunate  enough  not  to  have  a  big   budget.    That’s  right.     Big  budgets   hurt  beginning  aquaponic  growers.     By   starBng  with   nothing,  we’ve   been   able   to   grow   into   our   market   slowly,   explore   demand   organically,   and   learn   with   low   risk,   about   what   crops   to   grow   and   how   to   sell   them.     There   may   be   a   Bme   when   big   money   and   big   moves   are   important,  but   they’re  almost  always   aJer  you’ve  had   Bme   to  explore  and  experience  your  local  market.

“That’s  right.     Big  budgets  hurt   beginning  aquaponic   growers.”  

So  here  they  are,  the  TOP  TEN  mistakes  that  aquaponic  growers  make... Share This Ebook!

www.brightagrotech.com

© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

1

Growers design and implement unusable, or hard to use farms

This  is  more  of  a  mistake  of  inexperience  than  anything  else.  Many  growers  haven’t  grown  before   (at   least   on   a  large   scale),   therefore,   they   don’t   think   about   work   flow   and   efficiency.   That   is,   beginning  growers  don’t  effec>vely   use  their  available  space  to   increase  labor  efficiency  and  lower   labor  costs  in  general.    Remember:  labor   is   the  largest  variable   cost  of  produc>on  on  any  farm  -­‐   aquaponic  or  otherwise!  Because  of  this,  they  design  systems  that  are  hard  to  harvest,  require  lots   of  transplan>ng  and  tending   work,   or  are  difficult  to  control   pests   on.    In  the   worst   systems  I’ve   seen,  access  to  important  system  components  is  limited,  making  the   space  not  only  difficult  to   use,   but  dangerous  to  use!     Our  system   designs  take   into  account   all  of   these   variables,   and   use   ZipGrowTM  Towers   both   to   increase   produc>vity,   but   also   to   help   with   access,   reduce   our   post-­‐harvest   and  labor  costs  and  various  marke>ng   costs.     So,  before  you  start   designing,  make  a  list  of   all   your   variables   and   be   sure   you   incorporate  each  into  your  system’s  design. Ac,on  Item:   Make  a  list  of  ALL  of   your  variables.  

ZipGrowTM Towers not only maximize space, they allow for easier accessibility, maintenance & transportation

PLANNING  AHEAD  WILL  SAVE  YOU  MANY  HEADACHES The  cure  for  this  mistake   is  to  think  carefully  from  the  start   about   how  you   will  use   your   system,   how  you  will  harvest  fish  and  produce  alike,   and  how  you  can  plan  your  system  from  the   start  to   be   user  friendly  and  efficient.    Consider  all  of  your  variables,  from  growing  needs  (e.g.  light,  water,   nutrients,  pests,   etc.)   to  user   needs  (access,  convenience,  automa>on,  redundancy,  etc.)  from   the   start,  and  only  start  to  design  your  system  aQer  you’ve  seriously  considered  these  variables.   Talking  to  established  growers  and  touring  their  system  designs  can  be  a  great  help  as  well.   Be   sure   to  ask   ques>ons  and   find   out   what   they  would   do   differently  if   designing   their  systems   today.   Share This Ebook!

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

2

Growers don’t design systems with adequate circulation, solids removal or biological surface area (BSA)

An   aquaponics   system   needs   to   supply   plants   and   fish   with   two   things  they  both  need  to  survive  and  flourish:   1)  Oxygen  rich  water 2)  A  method  for  removing  toxic  substances/waste

Something   that   seems   so   simple   is   surprisingly  very  tricky  if  we  look  at  the   number   of   fish-­‐kills,   plant   disease   outbreaks  and  dead  systems  out  there.    Remember:  aquaponic   produc>on   is  not  something  that   you   can   just  “wing,”  especially   with  raQ  systems  where  everything  depends  on  circula>on.     This  is   a  fundamental  problem  with  many  systems,  and  oQen  it’s  disguised  as  something  else.

PROBLEMS  WITH  POOR  CIRCULATION Systems  with  poor  circula>on   will  oQen  be  prone  to  plant  and  fish  disease  outbreaks,   facilitated  by   plant  and  fish  stress   from  poor  dissolved  oxygen  content  and/or  ammonia  accumula>on.    This  is   caused  by  lack  of   nitrifica>on  (either  by  poor  delivery  of   ammonia  rich   waters  to  nitrifica>on  sites/ biofilters,   or   by   lack   of   oxygen   for  aerobic  nitrifying   bacteria).   It   can   also   be   caused   by   oxygen   consump>on  by  plants,   fish,   and  microbes  with  inadequate  replenishment.    This   problem  can  be   further   complicated   with  poor  circula>on  paVerns  or  “pockets”   in   systems   where  solids  and  waste  accumulate,  consuming  oxygen  as  it  decomposes.   Ac,on  Item:  

THE  IMPORTANCE  OF  BSA  IN  YOUR  MEDIA

Think  strongly  about   your  grow  media.

These  circula>on,  solids  removal,  and  biological  surface  area  (BSA)  issues  can   be   prevented   by   beVer   understanding   the   role   of   [grow]   media   and   by   using   a   media   based   system  where  it’s  easy  to  maintain  aerobic   condi>ons.    We   use   ZipGrowTM  Towers  (with  specially   designed   Matrix   Media)   for   this   purpose,   and   others   do   just   fine   using   media   beds.     While   ZipGrowTM  Towers  are   really  the   only  realis>c  media  based  aquaponic  technique   for  commercial   growers,   both  towers  and  media  beds  illustrate  the  benefits  of  high   rates  of  oxygen  exchange  and   high  biological  surface  area.  (See  a  video  on  Dissolved  Oxygen  HERE) The   more   BSA  a  grower  can  have   in  their  aquaponic  system,   the  be^er,   and  opera,ng  a   high-­‐ BSA   system   is   much   easier  in   the   long   run.     Having   a  very   high  ra>o   of   BSA   to   nitrogen  input   results  in  great  biofiltra>on,  solids  breakdown  and  mineraliza>on. Share This Ebook!

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

3

Growers start with poor quality water

GOOD  WATER  IS  KEY As  with  all   farming   and   gardening,   water  is  essen>al!   Many   growers  embarking   on   journeys  into   aquaponics  start  with  basic  (high  pH)  water  or  water  containing  carbonates  that  prevent   the  pH  of   the  system  from  dropping  for  quite  some   >me.    Because  of  this,  growers  have  a  hard  >me   ge]ng   their  system  down  into  the  pH  range  where  most  crops  plants  are  most  produc>ve.     Fundamentally,  this  is  a  water  quality  problem   that   can  be  corrected  with  an  RO  filter;   however,   most   growers   never  correct  this   issue   because  they  think   that  pH  ranges  above   7.0  are  perfectly   fine  for  commercial  systems. This   is   a   common   problem   that   is   complicated   by   tradi>onal   aquaponic   thinking   and   many   aquaponic   “experts”   who,   to   this   day,   will   claim   that   7+   pH   ranges   are   great   for   commercial   systems.     Let   me   correct   this  for   you.     The   proper  pH   for   a   produc,ve   commercial   system   will   typically  be  in  the  range  of  6.0-­‐6.4.     Tradi>onally,  aquaponic   systems  ran   at  much  higher  pH  ranges,  and  this  prac>ce  s>ll  perpetuates   today.    This   is  u^er  nonsense.    The  thinking  behind  this  “rule”  is  that  nitrifica>on  will  slow   or  crash   at  lower  pH  values.    This  is  patently  false  and  based  on  a  number  of  aquaculture  studies  that  didn’t   take   the   requisite   >me   to   lower  pH   slowly  and  by  increments,   allowing  the   nitrifying   bacteria  to   adapt   and  the   bacterial  popula>on  ecology  to   change.  Acid   soils  around  the   world  have   healthy   popula>ons  of  nitrifying   bacteria   that   operate   in  much   lower   pH  ranges  than  this,  with  high  efficiency. Ac,on  Item:  

WHY  IS  LOW  pH  PERFECTLY  FINE?

Concentrate  on  introducing  high-­‐ quality  water  from  the  start  -­‐   Consider  an  R.O.  filter.  

There,   now   that   I’ve   said   my   piece,   I’ll   explain   why   it’s   important.    Many  plant  nutrients   are   only   available  to   the   plant   for   uptake   within   a  certain   pH   range.     Outside   of   that   range,  the   plants  have   a  difficult   >me  up-­‐taking  that   nutrient,  or  are   simply   unable   to  take  it  up   at   all.     This  means  that   outside   of   that   pH   range,   plants  begin   to   show   nutrient   deficiencies   even   though  that  nutrient  is  available  in  the  solu>on!     This  can  be  very  frustra>ng  for  aquaponic  growers  and  results  in   lower  yields,   plant   stress,  disease   and   pest   suscep>bility   and  unsalable/blemished  crops.     By   the   >me   these   deficiencies   rear  their   ugly  heads,  the  grower  is  oQen  too  late,  and   adding  micronutrients  or  acids  are  oQen  an  ineffec>ve   and  poor  use  of  resources.     Share This Ebook!

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Instead,  growers  should  concentrate  on  introducing  high-­‐quality  water   on  the   front  end.    This  will  allow  pH  to   be  easily  manipulated  in  the  system,  and  makes   system  acidifica>on  with  nitrifica>on  possible  from  the  start. © Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

4

Producers underestimate production and system costs

OVER-­‐BUDGETING  IS  NEVER  A  BAD  THING If  there’s  one  thing  that’s  certain  about  building  things,  it’s  that   it   will  always  cost  more  than   you   originally   plan!   Most   growers   star>ng   out   in   aquaponic   farming,   or   even   tradi>onal   market   farming   for   that   maVer,   fail  to   completely   understand   their   costs.     The   large   costs   are   easily   accounted  for.   It’s  the   boxes  of   screws  that   will  send  you  over  budget.     This  is   one   reason  that   there  are  so  many  unfinished  aquaponic  systems  out  there.    

BUDGET  TO  FINISH Many   growers   get   started,   invest   in  large  facili>es,  expensive   u>li>es  and  equipment,   but   never   get  the   chance  to   fully  u>lize   them   because  the   budget   is  consumed   by  unan>cipated   taxes  and   fees,  incidental  costs  or  even  the  costs  of  ge]ng  the  first  crop  to  market! Ac,on  Item:   Think  seriously  about  what  costs   you’ll  incur  don’t  be  afraid  to   over  es,mate  the  cost  of  each.  

THINGS  ADD  UP  QUICK

Produc>on   costs  play  a   role   here   too.     Most   producers  don’t   an>cipate   the   need  for  packaging   costs,   or   pest   control  costs   (organic  insec>cides  are   expensive!).     Most   don’t  think   about   the   cost   of  insurance  or  printed  marke>ng   materials,  or  ongoing   maintenance   costs.     These   are   major   costs   that   add   up!     And   the   cardinal   sin   is   this:   Most   beginning   growers  vastly  underes>mate   the   cost   of   labor   -­‐   whether   it’s  their   own,   or  someone   they’ve  hired.    

RAFT  SYSTEMS  ARE  NOTORIOUS  FOR  HIGH  COSTS This  is  especially  true  with  raQ  produc>on  -­‐  the  most   spa>ally   inefficient   and   labor-­‐intensive   hydroponic   produc>on   technique   that   is   s>ll   commonly   used.     Common   cost   composi>on   places   labor   costs   around   35-­‐45%   of   total  produc>on   costs.     For   raQ   systems,   the   labor  costs   can  be   significantly   higher,   as  much   as  45-­‐60%   of  total  costs.     Most   producers   don’t  even  consider  this  in  their  labor  es>mates,   so   when  the   cost   of   harves>ng   and  processing   comes   in,   the   boVom   line   quickly  drops  from   the   black   to   the  red.

The famous raft system is the most spatially inefficient, labor-intensive hydroponic growing technique on the market.

© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

5

Producers confuse biological viability with economic viability

KNOW  BEFORE  YOU  GROW There  is  a  misconcep>on   that   star>ng  a  farming  or  aquaponic  produc>on  business  is  90%  growing   and  10%  selling.     In  my  experience  it’s  just  about  the  opposite.     Most   farmers  don’t   take   into  account   the   >me   and   financial   costs   of   ge]ng   their   produce   to   market   once   it’s   grown,   and   as   a   result,   don’t   budget   enough   >me   or   money   to   effec>vely   sell   their   produce.     In   the   worst-­‐case   scenario,   growers   implement   produc>on  methods  that  are  not  produc>ve  or  have   exorbitant  opera>onal  costs.   Beginning   growers   can   easily   be   tricked   into   inves>ng   their   >me   and   money   into   systems   that   look   produc>ve   in   a   photo,   or   because   they   have   been   told   the   system   is   produc>ve   by   whoever   is   selling   it   to   them.     This   is   unfortunate,   because   there   are   oQen   many   preVy   farms   losing   money,   while   the   less   aVrac>ve   farms   (usually   opera>ng   with  lower  costs)   oQen  have   the   greatest   poten>al   and  return  more  on  their  investment.  

Especially if you’re not using a Live Sales model, cutting produce , washing and transporting can take a significant portion of a grower’s time and budget.

This  is  why  it’s  so  important  to  use  actual  metrics  when  performing  your  cost  analysis.

THE  BOTTOM  LINE The  bo^om  line  is  that  it  doesn’t  ma^er   how  pre^y  your  crops  are   if  you  can’t  afford  to  harvest   them,  or  don’t  have  the  ability  to  sell  them.

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

Growers choose the wrong crops

6

GROWER  BEWARE I,  like  everyone  else  has  been  seduced  on  occasion  by  the  flowery   descrip>ons  of  exo>c  new  crops   that   populate  so  many  seed   catalogs  these   days.     If  I  had  every   dollar  back  that   I’ve  wasted  over   the  years  trying  to  grow  crops  that  are  either:   A. Not  suited  to  aquaponic  produc>on,  the  climate  or  the  produc>on  method  or...   B. Not  in  demand  in  my  local  markets,   I’d  have  a  heQy  chunk  of  change   back  from  the  seed  companies,  and  a  few   extra  months  added  to   my  life.

 Before  you  choose  crops,  you  need  to  understand  a  few  things:      What  are  your  local  condiBons?      What  growing  technique  will  you  be  using?      Is  it  appropriate  for  this  type  of  producBon?   DIFFERENT  TECHNIQUES  FOR  DIFFERENT  CROPS Different  crops  have   different   needs  and  some   can  only  be   cultured  in  certain  ways.     Folks  using   raQs  should   not   be   trying   to   grow  tomatoes.    Similarly,  folks   using  crushed  granite   media   should   not  expect  to  be  able  to  produce  marketable  root  crops.     What   you   try  to  grow  needs  to  be  appropriate  to  the  technique   you   are  using.    Similarly,  the   crop   should  be  suited  to  your  climate/loca>on.     If  you  live  in  the   North,  trying   to  grow  long  day   length   crops  in  an  8  hour  day  won’t  work   well  for   you.    If  you’re   in  the   South,  and   constantly  baVling   the  heat,  then  trying  to  grow   a  cool  weather   crop  like  rhubarb  would  be  a  terrible  decision.     Share This Ebook!

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So  be  thoughcul  about  what  you  grow.    

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The Top 10 Mistakes Made By Aquaponic Growers

ASSESS  THE  COMPETITIVE  LANDSCAPE Consider  what  your  compe>tors  are   growing.  If  you  live   in  an  area  where   summer  compe>>on  is   fierce  from  field  producers,  then  concentrate  on  something  they  can’t  grow  during  that  period.     Most  likely,  if  a  restaurant  customer   wants  local  organic  leVuce  and  a  field  producer  will  sell  it   at   $0.50/lb,  you  won’t  be  able  to   keep   that  customer  over  the  summer.     Figure  out   what   you   can  do   to  make  ends  meet  in  light  of  this  seasonal  compe>>on,  or   lock  your  customers   into   long-­‐term   purchasing  contracts.

DON’T  BE  A  ZUCCHINI  DUMPER

Ac,on  Item:   Do  everything  you  can  to  fully   understand  your  market  &  it’s  weakness.  

Another  thing  that   must  be  considered  is  your  market.   Now   whether   you’re   growing   for   your   family   or   for   the   Farmer’s  Market,  you’re  s>ll  directly  or  indirectly  selling  your  produce,  and  growing  a  crop  that  no-­‐ one  wants  is  a  waste  of  your  >me  and  money.  

When   I   was   growing   up,   and   zucchini   season   hit,   everyone   was   trying   to   unload   zucchini   on   unsuspec>ng   neighbors,   and   supposed   friends.   The   home   gardeners   in   our   neighborhood   had   made   the   mistake  of  growing   an  easy   to  culture,   but   ul>mately  unwanted   crop.    There’s   only  so   much  zucchini  a  human  can  consume.     So,  analyze  your  market  carefully.     If   your   children   don’t   like   spicy  things,   then  don’t  grow  wasabi.    Even   though  it   will  grow   well  in   your  system,  you  don’t  have  a  market  for  it.     Similarly,  if  you’re   growing   for  local  markets,  analyze  what  is  most  commonly  consumed  and   start   there.    Choose  a  crop  with  a  guaranteed  market.   Taking  gambles  on  new  varie,es   or  on  exo,c   crops  is  fine   -­‐   just  make  sure   it’s  in  small   enough   quan,,es  the  first  year  that  you  won’t  lose  your  shirt.

“There’s  only  so  much  zucchini  a   human  can  consume.”

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

7

Growers  operate  systems  with  poor  track   records  but  expect  different  results

DO  YOUR  HOMEWORK When  you’re   thinking   about   implemen>ng  a  system,   don’t   be  sold  on  the  supposed  profitability.     Ask   for   references   to   system  users   that   have   been   in   business   for  several   years,   if   they   can’t   provide   them,   walk   away.   Interview   references   carefully   to   find   out   whether   or   not   they’re   profitable  and  doing  well.   Farming  is  hard,  and  there  are  very  few  farmers  of  any  variety   who  make  boatloads  of  cash,  so  if  someone  is  promising  you  lots   of  money,  they’re  probably  not  being  honest  with  you.

The   key   offenders   when   it   comes  to   non-­‐func>onal   systems  are   stacked   bed   systems  (i.e.   systems  that   posi>on   one  bed  above   the  other)   and  raQ   systems  in  areas  where   labor  is  expensive   and  greenhouse  produc>on   is   required.    Both   of   these   system  types  have  never  been  profitable   and  have  seen  their  fair  share  of  folks  who  invested  life  savings  and  failed  out  of  the  market.

STACKED  BEDS  EXCLUDE  LIGHT  &  HAVE  LIMITED  BIO  FILTRATION Stacked   bed  systems  have  usually  failed  because  they  require  ar>ficial  light  to   light  the   bed  res>ng   in   the   dark   below   the   top   bed.     Plants   need   light   to   grow,   so   any   technique   that  excludes  most  of  the   light   from   the   crop  is  denying   Ac,on  Item:   your  crop  plants  of   the  most  fundamental  need.    While  this  shading   Ask  for  references  to   can  be   counteracted  by   ar>ficial  lights,   this  typically   means  a  very   system  users  that  have   large   investment   in   ligh>ng   on   the   front   end,   and   con>nuing   been  in  business  for  several   investment   in   electricity   every   month.   This   type   of   produc>on   is   years,  if  they  can’t  provide   poorly  designed,  and  the   lack  of  biological  integrity  of  the   system   them,  walk  away. excludes  the  possibility  of  a  func>onal  system,  let  alone  business.

RAFT  PRODUCTION  IS  LABOR  INTENSIVE  &  SPACE  INEFFICIENT   RaQ   designs  can  be   very   produc>ve   and  profitable   in  areas  where   greenhouse   produc>on  is  not   required   for   most   of   the   year   and   where   labor   is   fairly   inexpensive.   In   northern   climates,   greenhouse   raQ   produc>on   is  simply   not   cost   effec>ve,   as  evidenced   by  the   lack   of   established   commercial  raQ   growers   in   the   northern   United   States.   Although   many   are   drawn   to   raQ   produc>on   because   of   the   low   startup   costs,   the   poor   Share This Ebook! produc>vity   per   square   foot   of   greenhouse   space   means   that   expensive   resources  are  not  used  as  efficiently  as  they  must  to  be  a  viable  business. www.brightagrotech.com

© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

8

Growers build and operate systems with no pest control strategy in place!

SUCCESSFUL  AQUAPONICS  REQUIRE  PROPER  PEST  MANAGEMENT This  is  a  common   problem  for  both   aquaponic  and  organic  farmers.    In  aquaponics  the  aversion  to   pest   control  stems  from   a   lack   of   fish-­‐safe   controls,   while   in  organic  farming   the   aversion   stems   from   a  desire   to  be  pes>cide-­‐free.    Regardless  of  the   reasoning,   opera>ng  without   a  pest  control   strategy  is  playing  Russian  rouleVe  with  your  farm.   One   bad   insect   outbreak   can   ruin   four   crop   genera>ons   at   once,   pu]ng   you   out   an   en>re   produc>on   cycle   or   more.     If   a  pest   control   strategy   isn’t   in   place   when   you   restart   the   system,   the   same   problem   can   arise   and   the   cycle   can   start   all   over   again. If  you  are  going  to  grow  on   a  larger  scale,  be  it   a  large   family  system,   a  market   system   or  a  large   commercial   system  or  farm,  you  must  have  a  pest  control  strategy   in  place  before  you  start.    No  excuses.    

DESIGN  MATTERS   For   aquaponic   producers   this   can   be   challenging   because   of   the   risk   of   exposing   your   fish   to   the   pes>cides   -­‐   especially   with   raQ   and   gravel   bed   systems.   Hanging ZipGrowTM Towers in tightly stacked zones not only maximizes production but also contributes to a more accessible and strategic pest management regiment.

Therefore,   you’ll   need   to   think   about   designing   a   system   early   on   so   that   you   have   the   freedom   to   spray   without   worrying   about   killing   fish.   This   means   that   you   need   to   have   a   means  to  decouple   your   plant   produc>on   Ac,on  Item:   Think  strategically  when  designing   from   your   fish   produc>on   momentarily   to   deal   with   the   your  system  -­‐  Be  sure  to  build  in   overspray   and   the   insec>cide   that   gets   into   your   system   mechanisms  &  procedures  to   solu>on,   or   you   could   use   combat  pests  from  the  start. ZipGrowTM  towers,  or  both.    

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VIDEO: Setting Up A Vertical Farm

© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

In  our  greenhouse   we  apply  both   strategies.    We  have  the   ability  to   decouple   our  fish   from  our   plants,   although  we   haven’t  had  to  use  it   much  simply  because  of  the  limited  pes>cide  exposure  using  towers.

TYPES  OF  PEST  CONTROLS   You  also  will  need  to  know  what  to  use,   and  how  much  you   can  use   before  it   becomes  a  concern.    We  use  a  host   of  OMRI   cer>fied  organic  controls  in  our  greenhouse,  including   ones  that   other  aquaponic  prac>>oners  simply   can’t   use   (one   of   the   benefits   of   using   towers   with   contained  media).    

VIDEO: Vertical Farm Tour

I  use   a   variety   of   bio-­‐controls  and   chemical  controls   depending  on   the  insects  that   seem  to  be  on   the  rise   in   the   greenhouse.     It   is  a   constant   baVle,   but   one   that  can  be  consistently  won  with   a  good  pest  control   strategy   and   good   controls.     I   will   detail   this  later,   when  more  >me  can  be  devoted  to  this  subject  alone.    

PEST  MANAGEMENT  SUMMARY Ac,on  Item:   Understand  what  pest   controls  measures  you  can   use  that  will  kill  insects   without  harming  your  fish.  

To   summarize:   to   start   without   a   pest   control   strategy   jeopardizes  your  en>re  opera>on.   A  viable   pest   control  strategy  is  a  small  but  essen>al  piece  of  the   aquaponic  puzzle.

Regardless  of  the  reasoning,  opera,ng  without  a  pest   control  strategy  is  playing  Russian  roule^e  with  your  farm.

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© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

Growers get greedy

9

SLOW,  SUSTAINABLE  GROWTH  ENCOURAGED This   is   a  common  one.     Beginning  growers  try   to  go  too  big  too   fast  with   too  li^le   experience.     This  leads  them   to   take   out   loans  from   a   bank,   or  seek   out   venture   capital  for   large   expensive   facili>es   before   they   fully   understand   their   cost   structure   or   the   market   they’re   aVemp>ng   to   service.     Growing   slowly   requires   pa,ence,   but   it   allows   growers   to   grow   into   their   market   organically,   mee,ng  local   needs  and  demands   with  products.     Large  entrants  tend  to  flood   the   market  with  products  that  they  believe  are  desired,  oQen  with  mixed  results.       Growers  that   grow   too  fast  also  seem  to   have  catastrophic  failures  more  oQen.    These   are  failures   that  threaten  the  en>re  enterprise  -­‐   oQen  because  the  build  and  establishment  costs  were  higher   than   expected.    Failures   with  big  systems  mean   big  money,  but   more   importantly  they   cause   a   gap   in   supply   to   customers   who   want   consistent   delivery.     When   this  happens  these   customers  begin  to  look  elsewhere,  and  by  the   >me   the   grower  is  back  online,   he’s  oQen   lost   many  valuable  clients.

BIG  SYSTEMS  EQUAL  BIG  SURPRISES Growing   too   big  also  sets  you   up   for   surprises   that  you  could  have  learned  less  expensively  on   a   smaller   system   -­‐   surprises   like   seasonal   compe>tors   who   can   undercut   you   on   price,   increased   energy   costs   during   certain   months,   or   sudden   and   massive   disease  outbreaks  because   of  a  system   flaw   or  human  error.    Surprises   Ac,on  Item:   are   usually   bad  in  this   business,  and   typically  mean   that   you’re   losing   Fight  the  urge  to   money  on  something,  so  minimizing   them  is  important.    Unfortunately   grow  too  big  too  fast.   for  large  producers,  surprises  typically  represent  very  large  losses. Grow  organically  and   make  mistakes  while   you’re  small.      

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So   reign  in   the   need   to   overwhelm   the   market.     Grow   slowly  and   be   thoughuul  about  how  you  approach  your  market  and  how  you  operate   your   system.    Make   mistakes   when  they  cost  you   li^le   and   learn,  so   that   when   it   is  >me   to   build   your   10   million  dollar   greenhouse   complex   you’ll  have  goVen  all  of  the  expensive  mistakes  out  of  your  system.

© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

10

Growers fail to approach their markets creatively

CHOOSE  YOUR  MARKET  AND  THINK  BIG Many  growers  assume  that  the  best   they  can  do  is  the  tradi>onal  market  instead  of  thinking  about   new   markets   and   new   ways   to   access   those   markets.     At   the   same   >me,   growers   should   be   thinking  about  how   to  reduce  costs  and  increase  revenue  while  accessing   these  markets.    If  you’re   trying   to   figure   out   how   to   do   this  but   coming   up   blank,   it’s   for   a   reason.     Figuring   out   new   markets   and   new  ways  to  reach  them  is  hard!    All  of  the  easy  or  obvious  things  are  already  being   done.    Now  all  that  are  leQ  are  the  non-­‐obvious  and  difficult.     Most   aquaponic   farmers   fail   to   recognize   that   the   cost   structure   inherent   in   aquaponic   farming   puts   them   at   a   compe,,ve   disadvantage   when   it   comes   to   tradi>onal   markets  and  compe>>on  with  conven>onal  products.    In  these   markets,   aquaponic   produce   simply   cannot   compete.     So,   to   stay  afloat,  aquaponic  farmers  must  find  markets  where  their   produce   can   be   marketed   to   people   who   want   “aquaponic”   produce  or  “local  organic”  produce.    

Ac,on  Item:   Get  crea,ve!  Think  outside   the  tradi,onal  agriculture   sales  structures  and  use  your   aquaponic  produc,on   methods  to  your  advantage.

DEVELOP  A  MARKETING  NICHE This  is  called  niche  marke>ng,   because  it  requires  you  to   sell  your  product  to  a  small   market  with   specific  demands.    Niche  markets  are   nice  because  you  may  oQen  be  the  only   ones  compe>ng  in   this   type   of   market!   Big   companies   cannot   afford   to   market   their   produce   to   these   types   of   markets,  especially   small  niche   markets.     The   needs   of  these  markets  are  simply  too  specific  and   the  payout  is  too  small.     Niche  marke>ng  is  fine,   but   it  poses  hurdles  to  scaling.    That  means  you  can  only  grow  so  big,  since   the  thing  that  makes  niche  markets  niche   is  the  fact   that  they   want  very  specific  products  and  are   a  rela>vely   small,   unaddressed  sub-­‐sector  of   the   main  marketplace.     This  raises  the   ques>on  of   whether   or  not  the   niche  is  big  enough  to  support  you  in   the  first  place.    If   it   is  not,  or  if  it  is  just   big  enough,  it  means  that  you  either  cannot  survive  in  that  market,  or  you  won’t  be  able  to  grow.

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 So,  to  stay  afloat,  aquaponic  farmers  must  find  markets   where  their  produce  can  be  marketed  to  people  who  want   “aquaponic”  produce  or  “local  organic”  produce.    

© Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

FINDING  AND  SELLING  TO  YOUR  MARKET   So,  while  niche   marke>ng  is  a   great  place   to   start,  you  must   figure  out  a  way  to  sell  enough  to   live,   grow  and  operate  a  successful  farm.    If  your  niche   markets  are  large   enough  to  accommodate   this,   then  great!    Most  folks  have  to  find  alterna>ve  markets  for  their  produce  though.

GET  CREATIVE  AND  GIVE  VALUE   This   is   one   of   the   reason   I   started   doing   live   sales   using   ZipGrowTM   Towers.     We   supply   niche   markets,   but   in   order   to   supply   the   larger   market,   we   had   to   figure   out   a  way   to   reduce   our   costs   in   order   to   compete   with   conven>onal   growers   while   simultaneously   standing   out   in   the   grocery   aisle.     Live   sales   was  the   answer   that   we   hit   upon,   because   it   both   reduced   our   costs   (elimina>ng   the   handling   and   packaging   costs,   which   are   60%   of  the  average  growers  budget)  and  stood   out   as  remarkable.    

Dr. Nate Storey adjusting the Live Sales display operated by Bright Agrotech in Laramie, WY.

BRIGHT  AGROTECH’S  LIVE  SALES  MODEL Using   this   model,   towers   are   transported   from   our   greenhouse  and  clipped  into   displays  at  the  market  to   form   edible   greenwalls.     Customers   harvest   the   produce   that  they  want   from   the   display  and   pay   by   weight,   making   the   purchase   experience   fun   and   scalable  to  the  customer’s  needs.    

A customer cutting a few ounces of sweet basil from the Bright Agrotech Live Sales display at the Big Hollow Food CoOp in Laramie, WY.

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To   this   date,   as   far   as   I   know,   we’re   s>ll   the   only   business  in   the  country  doing  this  type   of  sales.    As  a   result,   we   have   a  valuable   and   loyal  customer   base,   both  in  the   local  foods   and   organic  and  health  foods   niche   markets,   but   also   among   conven>onal   customers  who  are   drawn  to   the   experience   of   harvest   and  quality  of  our  produce.

This   is   just   one   example,   but   there   are   thousands   of   different   sales   and   marke>ng  models  wai>ng  to  be  explored.    It  just  requires  crea,vity,  marke,ng   ability,  and  the  ability  to  be  flexible  and  adapt  to  the  market’s  needs. © Nate Storey 2013

The Top 10 Mistakes Made By Aquaponic Growers

Conclusion KNOWING  THE  COMMON  ERRORS  WILL  SAVE  YOU  TIME  AND  FRUSTRATION These  are  the  top  ten  mistakes  new  growers  and  small  commercial  farmers  encounter  when  ge]ng   started.   While  focused  on  aquaponic  farmers,  there  are  also  some  takeaways  for  the  emerging  classes  of   urban  farmers  and  market  gardeners  looking  towards  the  local  food  movement  for  income.     Regardless  of  your  par>cular  form  of  agriculture,  there  are  major  challenges  associated  with  trying  to   compete  in  an  industry  that  has  for  so  long  been  ruled  by  price-­‐focused  compe>>on  and  “survival  of   the  biggest.”    That  being  said,  the  culture  of  food  is  changing  this  rapidly,  and  more  people  are   wan,ng  quality,  local  food.    

This  is  a  huge  opportunity  for  us  as  small  producers.  

LOOKING  FORWARD I  hope  that  this  short  ebook  gives  you  something  valuable  to  consider.    If  you  are  embarking  on  the   adventure  of  a  large  aquaponic  garden  or  even  a  market  garden,  consider  some  of  these  mistakes  as   you  plan  and  build.    While  there  are  many  more  mistakes  to  be  made  out  there,  these  are  the  most   expensive  ones.     Don’t  be  afraid  to  ask  the  advice  of  someone  who  is  already  doing  this  -­‐  some>mes,  even  if  you  have   to  pay  for  advice  or  consul>ng  it’s  much  less  expensive  in  the  long  run.

Connect With Bright Agrotech www.brightagrotech.com www.verticalfoodblog.com

© Nate Storey 2013

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