Loading documents preview...
BP AMERICA PRODUCTION COMPANY POBox22024 Tulsa, OK 74121-2024 Macondo #1
9 7/B'' X 7'' Production Casing Design Report For: Brian Morel Date: April 18, 2010
Notice: Although the information contained in this report is based on sound engineering practices, the copyright owner(s) does (do) not accept any responsibility whatsoever, in negligence or otherwise, for any loss or damage arising from the possession or use of the report whether in terms of correctness or otherwise. The application, therefore, by the user of this report or any part thereof, is solely at the user' s own risk.
HALLIBURTON
WIT: _ _ _ __
HALLIBURTON
BP AMERICA PRODUCTION COMPANY Macondo #1 Macoodo Prospect MC 252 #I - 9.875 X 7 pr od Casing
Table of Contents
1.0 1.1
1.2 1.3 1.4
1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 2.0 2.1 2.2 3.0 3.1 3.2 3.3 3.4 4.0 4.1 4.2 4.3 4.4
5.0 5.1
5.2 5.3 5.4
5.5 5.6 5.7 5.8 6.0 6.1 6.2 6.3 6.4 6.5
Design ................................................................................................... ..... ................................. .................... 3 Customer Information................................................................................................................................. 3 Parameters ..................... ............................................... ..............................................................................3 Well bore Orientation .................................................................................................................................. 4 Surface Lines .............................................................................................................................................. 6 Wellbore Geometry .................................................................................................................................... 7 Pumping Schedule ......... ........ ................................................................................................................... .. 8 Fluid Rheology - Generalized Herschel Bulkley ..... ................................................................................... 9 Fluid Rheology- Bingham Plastic ............................................................................................................ l O Temperature Input ......................................... ........................................................................................... ! 0 Temperature Profile, Temperature Profile ! ............................................................................................. ! 0 Fracture Gradient/Pore Pressure Profile .................................. ................................................................. 11 Critical Velocity- Fracture Zone .............................................................................................................. l1 Critical Velocity - Reservoir Zone .................................................................... ....................................... 11 Tuned Spacer ........................................................................................ ......................................................... 12 Tuned Spacer Parameters, 3. Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS III, Bingham Plastic ..... 12 Tuned Spacer Parameters, 6. Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS III, Bingham Plastic ..... 13 Foam......................................................................................................................................... ..................... 14 Foam Design Parameters .......................................................................................................................... l4 Foam Pumping Schedule for Liquids ....................................................................................................... 14 Foam Pumping Schedule for Gas ............................................................................................................. 15 Foam Slurry Data ................................................................... ... ........ ... .................................................... 15 Centralizers ............................ ......................... ....... .......... ............................................................................. 16 Centralizer Parameters .................................................................. ....................... ........... ....... ................... 16 Centralizer Specifications ......................................................................................................................... 16 Constant Spacing/Standoff Centralizer Intervals ...................................................................................... l6 Centralizer Placement .............................................................................................. ................................. l6 Simulation .............. ..... ........ .......................................................................................................................... 17 Volume and Pressure Results ........... ..... ................................................. ................. ................................. 17 Volume and Rate Calculations ............................................................... ............... ................................... 17 Horsepower, Pressure, Freefa11 ................................................................................................................. 18 Gas Flow Potential .............. ................................................................................................. .................... 18 Pressure to Break Circulation - Hydrostatic Pressures ............................................................................. 18 Pressure to Break Circulation ........................................................................................ ............ .......... ..... 18 Final Position of Stages .... ............. ..... ...................................................................................................... 19 Final Annular Fluid Density ..................................................................................................................... 20 Attachments ................................................................................................................................................... 23 Fluid Positions (graph) ..................................................................................................................... ........ 23 Circ Pressure & Density - Frac Zone (graph) .......... .......... ... ........................................... ....... ....... ........... 24 Circ Pressure & Density - Res Zone (graph) ...... ........................................................................... ........... 25 Downhole Pressure Profiles (graph) ......... ................................................................................................ 26 MC252#l_BP01_Svy_Rec_NO_4_10_10.txt (text) ................................................................................ 27
2 Created: April 18, 20 l 0 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macoodo Prospect MC 252 #I - 9.875 X 7 prod Casing
HALLIBURTON 1.0 DESIGN 1.1
Customer Information
Customer Sales Order Job Configuration Well Name Well Number Start Time County State UWI/API Country H2S Present C02 Present Customer Representative Service Representative Design Name Comment Injection Path
1.2
BP AMERICA PRODUCTION COMPANY N2 Foamed Cement Macon do #1 Thursday, April15, 2010 Louisiana United States of America Unknown Unknown Brian Morel Jesse Gaqliano Macondo Prospect MC 252 #1 - 9.875 X 7 - with 7 bbls Base Oil Casing
Parameters 18305.0 ft 0.779 psi/ft 15.00 lb/qal 14255 psi 18200.0 ft 13197 osi 0.726 psi/ft 13.97 lb/qal 0 psi 4992.0 ft 75.0 ft 8.54 lb/qal
Fracture Zone Measured Depth Fracture Zone Gradient Fracture Zone Density Fracture Zone Pressure Reservoir Measured Depth Reservoir Pore Pressure Reservoir Zone Gradient Reservoir Zone Density Back Pressure Height - Mud Line to Mean Sea Level Height - Mean Sea Level to Rotarv Kellv Bushinq Sea Water Density Returns To Surface Simulator Volume Increment Surface Iron Displacement Shoe Track Length Additional Pressure to Seat Plug Eccentricity Enhanced Calculations Erodibility Enhanced Calculations Mud Erodibility Measured Depth Mud Erodibility Number Mud Required Shear Stress Use Coupling Information
5.00 0.41 189.0 500 No Yes 17168.0 20.69 29.00 No
bbl bbl ft psi
ft lbf/( 1OO*ft2 )
3
Created: April l8, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 1.3
Wellbore Orientation
Measured Depth
ft 0.0 5067.0 5526.0 5621.0 5719.0 5815.0 5908.0 6004.0 6099.0 6195.0 6304.0 6401.0 6495.0 6590.0 6685.0 6780.0 6873.0 6971 .0 7057.0 7159.0 7254.0 7350.0 7443.0 7538.0 7633.0 7727.0 7821.0 7921 .0 8000.0 8096.0 8192.0 8289.0 8382.0 8477.0 8573.0 8667.0 8762.0 8854.0 8917.0 9187.0 9327.0 9463.0 9603.0 9736.0 9874.0 10004.0 10150.0 10285.0
True Vertical Depth ft 0.0 5067.0 5525.9 5620.9 5718.8 5814.8 5907.8 6003.8 6098.8 6194.8 6303.8 6400.8 6494.8 6589.8 6684.8 6779.8 6872.8 6970.8 7056.8 7158.8 7253.8 7349.8 7442.8 7537.8 7632.8 7726.8 7820.8 7920.8 7999.8 8095.7 8191.7 8288.7 8381 .7 8476.7 8572.7 8666.7 8761.7 8853.7 8916.7 9186.6 9326.6 9462.6 9602.6 9735.6 9873.6 10003.6 10149.6 10284.6
Deviation
Build Angle
0
0
0.0 0.0 2 .0 1.6 1.3 1.1 0.9 0 .9 0.7 0.6 0.5 0.1 0.0 0 .0 0.0 0 .1 0.1 0 .1 0.0 0.0 0.0 0.0 0 .1 0.1 0 .0 0 .0 0.0 0.1 1.1 0 .9 0.0 0.2 0.1 0.1 0 .1 0 .1 0.1 0 .1 0.1 2.5 0.4 0.4 0 .5 0.4 0.4 0 .3 0.4 0.4
/(1 OO*ft) 0.00 0.43 -0 .33 -0.32 -0.22 -0.20 -0.08 -0.15 -0.11 -0.11 -0.41 -0.06 0 .00 0.00 0.06 0.01 0.02 -0.10 0.01 -0.01 0.01 0.02 0.00 -0.02 -0.04 0.03 0.09 1.19 -0.13 -0.95 0 .21 -0.18 0.00 0.03 0.00 -0.03 0 .03 -0.05 0 .89 -1.45 -0.04 0 .05 -0.05 0 .01 -0.11 0.08 0.06
Azimuth 0
0 .0 0 .0 101.4 97.2 96.8 91.4 93.4 92.6 89.3 86.6 83.3 82.2 119.7 211.6 318.1 42.6 268.0 300.4 100.6 240.7 220.7 273.7 135.0 171 .6 333.4 359.8 335.2 181 .0 20.0 17.0 16.1 225.8 34.1 324.5 9.4 46.6 86.7 9.4 46.6 106.3 96.0 90.8 125.7 154.0 141.0 157.9 162.3 184.5
4
Created: April18, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON Measured Depth ft
10424.0 10563.0 10701.0 10839.0 10977.0 11114.0 11252.0 11390.0 11528.0 11665.0 11796.0 11934.0 12070.0 12209.0 12347.0 12484.0 12622.0 12760.0 12896.0 13034.0 13112.0 13172.0 13310.0 13448.0 13585.0 13721.0 13859.0 13998.0 14133.0 14273.0 14549.0 14684.0 14816.0 14950.0 15081.0 15264.0 15406.0 15540.0 15673.0 15805.0 15939.0 16072.0 16204.0 16333.0 16470.0 16604.0 16729.0 16870.0 17004.0
True Vertical Depth ft 10423.6 10562.6 10700.6 10838.6 10976.6 11113.5 11251 .5 11389.5 11527.5 11664.5 11795.5 11933.0 12067.9 12205.0 12341.0 12476.4 12613.1 12750.1 12885.6 13023.4 13101.4 13161.4 13299.4 13437.4 13574.4 13710.3 13848.3 13987.3 14122.3 14262.3 14538.3 14673.3 14805.3 14939.3 15070.3 15253.3 15395.2 15529.2 15662.2 15794.2 15928.2 16061.2 16193.2 16322.2 16459.2 16593.1 16718.1 16859.1 16993.1
Deviation
Build Angle
0
0
0.5 0.5 0.5 0.5 0.6 0.7 0.6 0.5 0.5 0.4 3.1 5.6 9.1 9.9 9.2 8.6 7.3 6.0 4.3 1.3 0.7 0.6 0.9 0.6 0.6 0.7 0.7 0.8 0.6 0.8 0.5 0.3 0.7 0.7 0.6 0.7 0.7 0.7 0.6 0.6 0.8 0.9 0.7 0.7 0.8 0.9 0.8 0.8 0.7
/(100*ft)
0.02 0.00 0.00 0.00 0.07 0.08 -0.04 -0.08 -0.04 -0.05 2.11 1.79 2.58 0.58 -0.52 -0.44 -0.99 -0.91 -1 .22 -2.20 -0.79 -0.08 0.20 -0.18 -0.01 0.04 0.01 0.08 -0.18 0.17 -0.12 -0.1 2 0.27 0.03 -0.05 0.02 0.05 -0.04 -0.09 0.02 0.1 2 0.09 -0.13 -0.02 0.07 0.07 -0.07 0.02 -0.10
Azimuth 0
182.7 210.6 205.5 208.5 204.1 205.5 216.2 220.5 191.9 185.2 267.9 264.1 264.3 262.3 262.5 263.4 261.1 261.6 262.0 264.7 257.8 261.4 272.4 276.6 274.8 267.5 273.8 265.3 274.2 262.4 291.1 268.7 235.4 230.4 241.4 214.5 228.4 223.8 242.8 234.9 246.9 240.6 235.1 229.1 235.1 222.2 224.2 233.9 206.2
5 Created: April 18, 20 10 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON Measured Depth
True Vertical Depth
Deviation
ft
ft
0
17136.0 17318.0 17455.0 17592.0 17728.0 17867.0 18003.0 18138.0 18305.0
1.4
17125.1 17307.1 17444.1 17581.1 17717.1 17856.1 17992.1 18127.1 18294.0
Build Angle 0
Azimuth
/(1 OO*ft)
0.9 0.6 0.4 0.3 0.4 0.4 0.6 0.7 0.4
0
0.19 -0.15 -0.20 -0.04 0.05 0.00 0.18 0.09 -0.22
219.9 175.5 187.9 157.7 70.5 32.2 19.3 35.9 38.2
Surface Lines Equipment
2" 15,000 psi Discharge Iron
Length
Elev. Change
ft
ft
120.0
45.0
OD in 2.620
ID in 1.870
Friction Factor 1.00
Numln Parallel 1
6 Created: April 18, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 1.5
Wellbore Geometry MD
Hole Ex.
Hole Dia.
Casing OD
Casing ID
ft
%
in
in
in
5067.0 5069.0 11185.0 12485.0 12800.0 14803.0 17168.0 17284.5 17352.0 17579.5 17619.5 17639.0 17680.5 17686.0 17719.5 17774.0 17787.0 17803.5 17810.5 17829.5 17848.5 17864.0 17890.5 17910.5 17935.0 18061.0 18105.0 18107.5 18191 .5 18305.0
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
19.500 14.920 14.920 12.375 12.375 10.711 8.625 9.700 10.139 10.176 10.555 10.660 10.901 11.578 10.601 10.417 11.140 11.180 10.167 11.469 11.474 10.642 10.740 10.601 10.688 10.550 9.502 11.215 8.755 8.998
6.625 14.300 9.875 9.875 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000 7.000
5.291 8.625 8.598 8.598 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143 6.143
Casing Weight lb/ft 40.000 62.800 62.800 62.800 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000 32.000
7
Created: April 18, 20 I 0 at 11:25 AM OptiCem v6.4.8 (OC v6.4 .8)
HALLIBURTON 1.6
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
Pumping Schedule
No. 1 2 3 4 5-1 5-2 5-3 5-4 6 7
Description Macondo 9 7/8" X 7" Prod CasinQ - 14.17 QP9 6.7 ppg Base Oil Macondo Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Il l Macondo Foamed Slurry- 16.74 PDQ Macondo Foamed Slurry- 16.74ppg Macondo Foamed Slurry- 16.74 PDQ Macon do Foamed Slurry - 16.74 ppg Macondo Foamed Slurry - 16.74 ppg Top Plug Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS III Macon do 9 7/8" X 7" Prod CasinQ - 14.17 ppg Total
Density lb/gal 14.17 6.50 14.30
Rate bpm 1.00 4.00 4.00
Volume bbl 0.00 7.00 72.00
Duration min 0.00 1.75 18.00
16.74 16.74 16.74 16.74 16.74
2.00 2.00 2.00 2.00 2.00
5.26 15.48 23.50 0.29 6.93
2.63 7.74 11 .75 0.14 3.46
14.30
4.00
20.00
5.00
14.17
4.00
856.93 1007.39
214.23 264.71
8 Created: April 18, 20 l 0 at ll :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macoodo#l Macoodo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 1.7
Fluid Rheology- Generalized Herschel Bulkley Fluid
Temp.
Foam Densit
m
n
Tauo
0.87
I bfl(1OO*ft2) 7.38
Mulnf
Speed
Dial
CD 99.14
rom 600
187.00
300 200 100 6 3 600 300 200 100 6 3 600 300 200 100 6 3
106.00 76.00 45.00 10.00 9.00 97.00 57.00 41.00 27.00 8.00 7.00 62.00 37.00 27.00 18.00 8.00 7.00
600
8.00
300 200 100 6 3 600 300 200 100 6 3 600 300 200 100 6 3
4.00 3.00 2.00 2.00 2.00 5.00 3.00 2.00 1.00 1.00 1.00 4.00 2.00 2.00 1.00 2.00 2.00
600
180.00
300 200 100
84.00 56.00 28.00
y
OF Macondo 9 7/8" X 7" Prod Casing - 14.17
lb/gal 40
1.00
ppg
6. 7 ppg Base Oil Macondo
Macondo Foamed Slurry - 16.74 ppg (Class H)
100
0.57
0.57
5.25
33.85
150
1.00
0.89
7.22
25.87
75
1.00
1.00
1.56
3.02
120
1.00
1.00
0.66
2.30
150
1.00
1.00
0.66
2.30
80
1.00
1.00
0.56
87.92
9
Created: April 18, 20 I 0 at ll :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macoodo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON Fluid
Temp.
Foam Dens it
OF
lb/gal
n
m
TauO
Mulnf
lbf/(100*ft2)
cp
Speed
Dial
y
135
80
1.8
14.50
Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill
0.85
62.11
1.00
1.00
1.30
77.18
Temp. OF 80
PV cp 51 .98
yp lbf/(1 OO*ft2) 30.00
Speed rpm
Dial
Temperature Input
Entered BHCT Method Surface Outlet BHCT BHST
1.10
1.00
26.00 8.00 6.00 4.00 2.00 2.00 130.00 56.00 40.00 20.00 12.00 8.00 6.00 4.00 4.00 4.00 14.00 7.00 5.00 3.00 1.00 1.00 1.00 1.00
Fluid Rheology- Bingham Plastic Fluid
1.9
1.00
rpm 60 30 20 10 6 3 600 300 200 100 60 30 20 10 6 3 600 300 200 100 60 30 6 3
80 120 135
Of °f Of Of
Temperature Profile, Temperature Profile 1 Measured Depth
Annulus Circulating Temperature OF
Casing Circulating Temperature OF
ft
80 135
0.0 18305.0
120 135
10 Created: Aprill8, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION C OMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod C asing
HALLIBURTON 1.11
Fracture Gradient/Pore Pressure Profile
Measured Depth ft 17163.0 17700.0 18200.0 18305.0
1.12
True Vertical Depth ft 17152.1 17689.1 18189.1 18294.0
Pore Pressure
Reservoir Gradient
Reservoir Density
psi 12304 12873
psi/ft 0.717 0.728
lb/gal 13.81 14.01
13265
0.725
13.96
Fracture Gradient
Fracture Density
Fracture Pressure
psi/ft 0.754
lb/gal 14.51
psi 12928
0.754 0.779
14.51 15.00
13709 14255
Critical Velocity - Fracture Zone Stage Description
Critical Rate
Critical Velocity
bpm
ft/s
Macondo 9 7/8" X 7" Prod Casing -14.17 ppg 6.7 ppg Base Oil Macondo Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill Macondo Foamed Slurry- 16.74 ppg Macondo Foamed Slurry- 16.74 ppg Macondo 9 7/8" X 7" Prod Casing- 14.3 PDQ TS Ill Macondo 9 7/8" X 7" Prod Casing- 14.17 ppg
GHB Effective Reynold's Number
9.89
5.31
3561.21
3.01 18.70
1.62 10.04
3852.90 3563.65
11 .55 11 .55 18.70
6.20 6.20 10.04
3046.64 3046.64 3563.65
9.89
5.31
3561 .21
Based on annular segment at fracture zone MD of 18305.0 ft.
1.13
Critical Velocity - Reservoir Zone Stage Description
Critical Rate
Critical Velocity
bpm
ft/s
Macon do 9 7/8" X 7" Prod Casing - 14.17 ppg 6. 7 ppg Base Oil Macon do Macondo 9 7/8" X 7" Prod Casing- 14.3 PDQ TS Ill Macondo Foamed Slurry- 16.74 ppg Macondo Foamed Slurry- 16.74 ppg Macondo 9 7/8" X 7" Prod Casing- 14.3 PPQ TS Ill Macon do 9 7/8" X 7" Prod Casing - 14.17 ppg
GHB Effective Reynold's Number
9.89
5.31
3561.00
3.01 18.70
1.62 10.04
3852.89 3563.65
11.56 11.56 18.70
6.20 6.20 10.04
3046.36 3046.36 3563.65
9.89
5.31
3561.00
Based on annular segment at reservoir zone MD of 18200.0 ft.
11 Created: April 18, 20 l 0 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON
BP AMERICA PRODUCTION COMPANY Macondo #1 .Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
2.0
TUNED SPACER
2.1
Tuned Spacer Parameters, 3. Macondo 9 7/8" X 7" Prod Casing -14.3 ppg TS Ill, Bingham Plastic
Density Calculated YP Calculated PV Temperature Use Job Design Zone of Interest Measured Depth Displacement Efficiency Hole Dia. Standoff Pipe OD Rate Mud Erodibility Number Required Shear Stress Density PV yp Laboratory Volume This Tuned Spacer was designed to meet the above conditions. Check pipe OD, hole dia., standoff, rate, erodibility number, density, PV, and YP for any differences in the final job design and s imulation. Simulated Downhole Rate Simulated Downhole MD
14.30 30.00 51.98 190 Yes 18300.0 100.00 8.998 80.73 7.000 4.00 20.69 29.00 14.17 23.83 6.27 600.00
3.99 18305.0
lb/gal lbf/(1 OO*ft2 ) cp
OF
ft
in % in bpm
lbf/(1 OO*ft2 ) lb/gal cp lbf/(1 OO*ft2 ) cm 3
bpm ft
12 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON 2.2
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 pr od Casing
Tuned Spacer Parameters, 6. Macondo 9 7/8" X 7" Prod Casing - 14.3 ppg TS Ill, Bingham Plastic
Density Calculated YP Calculated PV Temperature Use Job Design Zone of Interest Measured Depth Displacement Efficiency Hole Dia. Standoff Pipe OD Rate Mud Erodibility Number Required Shear Stress Density PV yp Laboratory Volume This Tuned Spacer was designed to meet the above conditions. Check pipe OD, hole dia., standoff, rate, erodibility number, density, PV, and YP for any differences in the final job design and simu lation. Simulated Downhole Rate Simulated Downhole MD
14.30 30.00 51.98 190 Yes 18300.0 100.00 8.998 80.73 7.000 4.00 20.69 29.00 14.17 23.83 6.27 600.00
18305.0
lb/gal lbf/( 1OO*ft2 ) cp
OF ft
in % in bpm
lbf/(1 OO*ft2) lb/gal cp lbf/( 1OO*ft2 ) cm3
bpm ft
13
Created: April 18, 20 10 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY
HALLIBURTON
Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
3.0
FOAM
3.1
Foam Design Parameters
Constant or Stages Gas Flow Calculation Method Foaming Agents in Mix Water (volume based) Surfactant Stabilizer
1.50 0.00
% %
Fracture Zone Measured Depth Fracture Pressure Fracture Gradient Fracture Density Calculated Hydrostatic Pressure Calculated Hydrostatic Pressure Gradient Calculated Hydrostatic Density
18305.0 14255 0.779 15.00 13485 0.737 14.19
ft psi psi/ft lb/gal psi psi/ft lb/gal
Reservoir Zone Measured Depth Pore Pressure Reservoir Gradient Reservoir Density Calculated Hydrostatic Pressure Calculated Hydrostatic Pressure Gradient Calculated Hydrostatic Density
18200.0 13197 0.726 13.97 13405 0.737 14.19
ft psi psi/ft lb/gal psi psi/ ft lb/gal
3.2 Stg
1 2 3 4 5-1 5-2 5-3 5-4 6 7
Foam Pumping Schedule for liquids Start Time
Pump Rate
Base Slurry Vol.
Cum. Base Slurry Vol.
Cern. Mix Water Vol.
min
bpm
bbl
bbl
bbl
0.00 7.00 72.00 5.26 15.48 23.50 0.29 6.93 20 .00 856.93
0.00 7.00 72.00 5.26 15.48 38.98 39.27 46.20 20.00 856.93
0.00 0.00 1.75 19.75 22.38 30.12 41.87 42.02 45.48 50.48
1.00 4.00 4.00 2.00 2.00 2.00 2.00 2.00 4.00 4.00
0.00 0.00 0.00 2.54 7.46 11.33 0.14 3.34 0.00 0.00
Cum. Cern. Mix Water Vol. bbl
0.00 0.00 0.00 2.54 7.46 18.79 18.93 22.27 0.00 0.00
Foam Agents Rate
Foam Agents Vol.
gpm
gal
0.0 0.0 0.0 0.6 0.6 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 4.7 7.1 0.0 0.0 0.0 0.0
Foaming Agents Cum. Job Volume gal
0.0 0 .0 0.0 0.0 4.7 11.8 11.8 11.8 11 .8 11.8
14 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 3.3 Stg
Foam Pumping Schedule for Gas Start Time
Pump Rate bpm 1.00 4.00 4.00 2.00 2.00 2.00 2.00 2.00 4.00 4.00
Starting Gas Cone. scf/bbl 0.000 0.000 0.000 0.000 583.381 583.381 0.000 0.000 0.000 0.000
1 2 3 4 5-1 5-2 5-3 5-4 6 7
min 0.00 0.00 1.75 19.75 22.38 30.12 41.87 42.02 45.48 50.48
3.4
Foam Slurry Data
No.
1 2 3 4 5-1 5-2 5-3 5-4 6 7
Starting Gas Rate scfm 0 0 0 0 1167 1167 0 0 0 0
Description
Macondo 9 7/8" X 7" Prod Casing -14.17 ppg 6.7 ppg Base Oil Macondo Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill Macondo Foamed Slurry- 16.74 ppg Macondo Foamed Slurry- 16.74 ppg
Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill Macondo 9 7/8" X 7" Prod Casing - 14.17 ppg
Cum. Job Gas Vol. Mscf 0.0 0.0 0.0 0.0 9.0 22.7 22.7 22.7 22.7 22.7
Exp. Factor
1.00 1.00 1.00 1.00 1.23 1.22 1.00 1.00 1.00 1.00
Base Slurry Vol. bbl 0.00
Foam Slurry Vol. bbl 0.00
7.00 72.00
7.00 72.00
5.26 15.48 23.50 0.29 6.93 20.00
5.26 18.98 28.77 0.29 6.93 20.00
856.93
856.93
Bulk Cern.
Water Req.
Yield
sk94
gal/sk94
ftS/sk94
22 63 96 1 28
4.940 4.940 4.940 4.940 4.940
1.3700 1.3700 1.3700 1.3700 1.3700
15 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macoodo #1 Macoodo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 4.0
CENTRALIZERS
4.1
Centralizer Parameters
Calculated Standoff/Spacing Profile Use Average Joint Lengths Torque and Drag Calculations Fluid Profile As Top of Plug Lands Maximum Distance between Centralizers Minimum Distance between Centralizers Calculate Standoff Above
4.2
No No 183.0 20.0
ft ft
Yes
Centralizer Specifications
Part Number
Type*
COD
Hole Dia. in
in
8.5
BS
7.000
Nom. Dia. in
8.500
Min. Dia. in
8.622
Start Force lbf
7.625
Run Force lbf
1094
774
Rest. Force lbf
Bows
1191
4
*BS- Bow Spring, R(S)- Rigid Solid, R(PB)- Rigid Positive Bar
4.3
Constant Spacing/Standoff Centralizer Intervals Top MD
Bottom MD
ft
ft 18035.0
4.4
Cent. A
18305.0
Required Standoff %
Spacing
ft
8.5
45.0
Centralizer Placement
Centralizer Number
1 2 3 4 5 6 7
Measured Depth
ft 18305.0 18260.0 18215.0 18170.0 18125.0 18080.0 18035.0
Deviation
Azimuth
0
0
0.4 0.5 0.6 0.7 0.7 0.7 0.6
Restoring Force lbf
38.2 37.5 36.7 36.1 34.5 29.4 23.7
4 12 17 20 17 12 2456
Tension
Centralizer
lbf
0 1071 2343 3614 4885 6157 7263
8.5 8.5 8.5 8.5 8.5 8.5 8 .5
16
Created: April18, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 5.0
SIMULATION
5.1
Volume and Pressure Results
Annulus fluid is heavier than casing fluid by 38 psi. Apply appropriate back pressure on casing if floating equipment does not hold properly.
5.2
Volume and Rate Calculations Time
Surface Stage In
Surface Stage Out
min
0.02 3.75 16.25 22.38 32.75 42.75 47.87 57.87 70.37 82.87 95.37 107.87 120.37 132.87 145.37 157.87 170.37 182.87 195.37 207.87 220.37 232.87 245.37 257.87 264.83
1 3 3 4 5 5 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Liquid Volume In bbl
0.07 15.00 65.00 84.26 105.00 125.00 140.00 180.00 230.00 280.00 330.00 380.00 430.00 480.00 530.00 580.00 630.00 680.00 730.00 780.00 830.00 880.00 930.00 980.00 1007.80
Total Volume Out bbl
Liquid Rate In bpm
0.07 15.00 65.00 84.26 129.60 162.60 172.39 203.39 248.00 296.09 344.99 394.09 443.35 492.74 542.22 591.77 641.38 691.01 740.70 790.39 839.96 889.65 939.30 988.99 1016.95
4.00 4.00 4.00 2.00 2.00 2.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 0.00
Total Rate Out bpm
4.00 4.00 4.00 2.00 3.40 2.33 2.61 3.34 3.74 3.90 3.92 3.94 3.95 3.95 3.96 3.97 3.97 3.97 3.98 3.97 3.97 4 .01 3.97 3.99 2.74
17
Created: April 18, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 5.3
Horsepower, Pressure, Freefall
Time
Liquid Volume In
min 0.02 3.75 16.25 22.38 32.75 42.75 47.87 57.87 70.37 82.87 95.37 107.87 120.37 132.87 145.37 157.87 170.37 182.87 195.37 207.87 220.37 232.87 245.37 257.87 264.83
5.4
bbl 0.07 15.00 65.00 84.26 105.00 125.00 140.00 180.00 230 .00 280.00 330.00 380.00 430.00 480.00 530.00 580.00 630.00 680.00 730.00 780.00 830.00 880.00 930.00 980.00 1007.80
Pump Output hp 48.4 58.6 60.5 23.2 62.2 59.1 108.6 87.5 67.2 56.7 55.3 54.4 53.8 53.1 52.6 52.1 51.7 55.1 55.7 55.4 54.0 40.1 48.8 77.1 0.0
Surface Pressure In psi 479 583 602 459 1255 1190 1093 878 671 564 550 541 534 528 522 517 513 547 554 551 536 394 484 772 1433
Surface Pressure Out psi 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
ECD@ TO lb/gal 14.47 14.45 14.45 14.38 14.43 14.39 14.40 14.43 14.44 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.37 14.50 14.80 14.69
ECD@ Frac Zone
Free Fall Height
lb/gal 14.47 14.45 14.45 14.38 14.43 14.39 14.40 14.43 14.44 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.45 14.37 14.50 14.80 14.69
ft 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Gas Flow Potential
Gas Flow Potential at Reservoir Zone Measured Depth
10.29 18200.0
ft
Based on analysis of the above outlined well conditions, this well is considered to have a SEVERE gas flow problem. Wells in this category fall into flow condition 3.
5.5
Pressure to Break Circulation - Hydrostatic Pressures Total Depth Fracture Zone
5.6
13466 13466
psi psi
Pressure to Break Circulation Gel Strength
Surface Pressure
lbf/(1 OO*ft2 )
psi
25.00 50.00 75.00 100.00 200.00
Total Depth Additional Pressure psi 408 816 1224 1632 3264
644 1288 1932 2576 5153
Fracture Zone Additional Pressure psi 408 816 1224 1632 3264
18 Created: Aprill8, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON 5.7
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
Final Position of Stages Stage Description
Annular Length ft 14075.5 109.6 1954.4 213.3 1952.1
Macon do 9 7/8" X 7" Prod Casing - 14.17 ppg 6.7 ppg Base Oil Macondo Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill Macondo Foamed Slurry- 16.74 ppg Macondo Foamed Slurry - 16.74 ppg Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill Macondo 9 7/8" X 7" Prod Casing - 14.17 ppg
Casing Length ft
189.0 545.6 17570.4
Annular Top MD ft 0.0 14075.5 14185.2 16139.6 16352.9
Casing Top MD ft
18116.0 17570.4 0.0
19 Created: April 18, 20 I 0 at II :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 5.8
Final Annular Fluid Density
Measured Depth ft
-0.0 101.8 212.9 324.0 435.1 546.3 657.4 768.5 879.6 990.7 1101 .8 1212.9 1324.1 1435.2 1546.3 1657.4 1768.5 1879.6 1990.8 2101 .9 2213.0 2324.1 2435.2 2546.3 2657.4 2768.6 2879.7 2990.8 3101.9 3213.0 3324.1 3435.3 3546.4 3657.5 3768.6 3879.7 3990.8 4101 .9 4213.1 4324.2 4435.3 4546.4 4657.5 4768.6 4879.8 4990.9 5069.0 5250.4 5381.2
Density lb/gal
Quality %
14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.1 7 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.1 7 14.17 14.17 14.17 14.17
Hydrostatic Gradient lb/gal
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0 .00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
14.17 14.17 14.17 14.1 7 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.1 7 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.1 7 14.17
20 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON Measured Depth ft 5617.6 5796.8 5976.1 6159.9 6339.2 6518.5 6697.7 6877.0 7057.0 7254.0 7443.0 7633.0 7821.0 8000.0 8191 .6 8370.9 8550.2 8729.4 8908.7 9088.0 9327.0 9506.3 9736.0 9924.6 10150.0 10342.9 10563.0 10761.2 10977.0 11179.4 11441 .3 11796.0 12113.2 12484.0 12645.3 12896.0 13123.5 13448.0 13721.0 13998.0 14123.2 14185.9 14396.0 14684.0 14950.0 15371 .1 15776.5 16141 .4 16263.0 16356.4
Qualitv %
Densitv lb/gal
14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.1 7 14.17 14.17 14.1 7 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 6.50 14.30 14.30 14.30 14.30 14.30 14.30 16.74 16.74 14.29
0 .00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0 .00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0 .00 0 .00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0 .00 0.00 0.00 0 .00 0.00 0.00 0 .00 0 .00 0.00 0.00 0.00 19.50
Hydrostatic Gradient lb/qal 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.1 7 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.17 14.14 14.11 14.11 14.12 14.12 14.13 14.13 14.13 14.15 14.17
21 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP A.lVIERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON Measured Depth ft
16729.0 17109.3 17168.0 17469.9 17680.5 17774.0 17848.5 17932.5 18043.5 18107.5 18296.8 18304.5
Density lb/gal
Quality %
14.32 14.36 14.36 14.39 14.41 14.42 14.42 14.43 14.44 14.44 16.74 16.74
Hydrostatic Gradient lb/gal
19.30 19.10 19.07 18.90 18.80 18.75 18.72 18.69 18.64 18.61 0.00 0.00
14.17 14.17 14.18 14.18 14.18 14.18 14.18 14.18 14.19 14.19 14.19 14.19
22 Created : April 18, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON 6.0
ATTACHMENTS
6.1
Fluid Positions (graph)
OptiC em Fluid Positions at Job End Time = 264.83 min, Volume In = 1007.80 bbl
Fluids Pumped -
-
Maco ndo 9 7/ R" X 7" Pro d Ca s ing - 14 . 17 p pg 6 .7 ppg Base Oi I Macondo M a<.:o nd o 9 7 / 8 " X 7 " P rod C a s ing - 14 .3 ppg T S Ill Macondo Foame d SJ tu·r y - I 6 . 74 ppg
g
!
I
······~ (149~4.1) l~U~:t U6A~!:a) - - - Casi ng - - - A nnulus
MD(1VD)
5 10 1520 30 20 Density (lb/gal)
10
0
10 20 30 Diame ter (in)
40
Customer: BP AMERICA PRODUCTION COMPANY Well Description: Macon~d~o~# ~ l ~~~~---
50
60
Job Date: 15-Apr-20 I 0 UWI:
Sales Order#:
HALLIBURTON
OpliCem v6.4.8 18-Apr- 10 11:10
23 Created: April 18, 20 I 0 at II :25 AM OptiCcm v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON
6.2
Circ Pressure & Density - Frac Zone (graph)
OptiC em Circulating Pressure and Density at Fracture Zone Downhole Annular Pressure and ECD vs. Liquid Volume C irculating P re ss w·c A Ilydros lat ic P ressure ~ B
I
A
14400 ~------------------------------------~
Fracture P r ess ure/EC D at 18294 ft TVD (Ref = IU
Fluids Pumped
CD CD
15.0
14200
6 .7 ppg Base Oil Macondo
Macondo 9 7/8" X 7" Prod Casing- 14.3 ppg TS Ill
(]) Maeondo Foamed Slurry- 16.74 ppg
14000
I
I
Q
j
,-..,
I
~
14.6
.
13800
W
I 14.8
I
~
@ 0:)
Macondo Foamed ShuTy - 16.74 ppg Macondo 9 7/8" X 7" Prod Casing- 14 .3 ppg TS III Macondo 9 7/8" X 7" Prod Casing- 14 . 17 ppg
0
14.4
§
13600l 13400
~-C}) -5----------------------~,
CDI>
0)l~voir
r-
~
Pressurc/ ECD at 18294 ft TVD (Ref = RK!
4.0
13200 ~1-'I..LI--,--,-----,--,...----,-~--,---.--,-----,--1 0
200
400
600
800
I 000
1200
Volume In (bbl) Customer: BP AMERICA PRODUCTION COMPANY Well Description: Macondo #I
Job Date: 15-Apr-20 10 UWI:
Sales Order#:
HALLIBURTON
OptiCem v6.4.8 18-Apr-10 II: 10
24 Created: April 18, 20 I 0 at II :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPA" t Macondo #I Macondo Prospect MC 252 #I - 9.875 X 7 prod Casing
HALLIBURTON 6.3
Circ Pressure & Density - Res Zone (graph)
OptiC em Circulating Pressure and Density at Reservoir Zone
14 00 1
Downhole Annular Pressure and ECD vs. Liquid Volume
~
C icc uloting Pcc"'" c -
A Hydros tati c Press ure -
~A~
B
15.0
14000
14.8
]: u cture 13800
i
Fluids Pumped
,-.._
Pressure/ ECD at 18 189 ft TVD/ ( Ref = I 14.4
13600
~
CD CD
Macondo 9 7 / 8" X 7" Prod Casing- 14.3 ppg TS Iff
6.7 ppg Base Oil Macondo
CD
Macondo Foamed Slurry - 16.74 ppg
CD CD
Macondo 9 7 / 8" X 7" Prod Casing- 14 .3 ppg TS III
(j)
Macondo 9 7 / 8" X 7" Prod Casing- 14. 17 ppg
Macondo Foamed Slurry - 16.74 ppg
c
§ 14.2
13400~~------------------------------------------------~
~4.0 13200 _+ (]Jcrvo ir Prcss ure/ECD a t 18 189 ft T VD_@cf = 1
GXD I
13000 P 0
Y6l
13.8
;'T( J '
1 1
f
I
200
400
'
I
I
I
600
800
1000
1200
Volume In (bbl) Customer:
BP AMERICA PRODUCTION COMPANY Well Description: M acondo # 1
Job Date: 15-Apr-20 10 UWI:
Sales Order#:
HALLI BURTON
OptiCe m v6.4.8 18- Apr- 10 I I : I 0
25 Created: April 18,2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERJCA PRODUCTION COMPANY Macondo #1 Maco ndo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON
6.4
Downhole Pressure Profiles (graph)
OptiC em Downhole Pressure Profiles Minimum Hydrostatic Pressure and Maximum ECD vs. TVD (Ref = RKB) j
Frac ture Grad ic nt ....::::::::::=::.__ ___::::::::::::::::::_ _:::;:::::::::::Maximum ECD - -- -- - - - - - - - - - - - - -
P o re Press urc G ra d i c nt Mini mum Hydrostat ic Grad ie nt
1
17500~ ~
@
17750
18000
18250
1 8500,~'~--------~~--~--~~----~---------------------------.----~----13.8
14.0
14.2
14.4
14.6
14.8
15.0
ECD (lb/gal) Job Date: 15-Apr-20 10 UWI:
C u stomer: BP AMERICA PRODUCTION COMPANY Well Description: Macondo # 1
Sales Order#:
HALLIBURTON
OptiCem v6.4.8
I 8 -Apr-1 0 I I: I 0
26 Created: April 18, 20 10 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #I - 9.875 X 7 prod Casing
HALLIBURTON
6.5
MC252#1_BP01_Svy_Rec_NO_4_10_10.txt (text)
1. 20: #VERS. NO: #WRAP. -Well Information Block #MNEM.UNIT Data Type
#--------STRT .F STOP.F STEP . F NULL . WN CN RIG FN CNTY . STAT . CTRY. SRVC. LEAS. DCON. SECT . TOWN. RANG. SON APIN . DOE LUNO . COLG. CULG. REGN. DIST. JOBN. MWDS. Plat. Pad . Slot. Bloc. Sub . SPUD. GCDE . GPMT. GREF. GGSY . LLGR . CCDE. CPJM. CREF . CGSY . XYGR . MDS MMDL. Mag DFWT . DFST.
Halliburton Ascii file One line per depth step In formation
----------5067. 0000 : 18360 .0000: 0 . 0000 : - 999.2500 : WELL NAME : CUSTOMER NAME: RIG NAME : FIELD NAME : COUNTY NAME: STATE NAME : COUNTRY NAME: CONTRACTOR: LEASE NAME : DIRECTNL CONTR : SECTION : TOWNSHIP : RANGE: JOB NUMBER : API S/N : DOE NUMBER: UNIT NUMBER: COMPANY LOGO: CUSTOMER LOGO: REGION: DISTRICT: JOB TICKET NUMB: MWD SHOP: PLATFORM: PAD: SLOT : BLOCK : SUB BLOCK: SPUD DATE : GEO COORD DESC : GEO PROJ METHOD: GEO REFERENCE: GEO GRID SYS : LLGROUP : CART COORD DESC: CART PROJ METRO : CART REFERENCE: CART GRID SYS : XYGROUP: MAG DATA SOURCE : MAGNETIC MODEL : MAG DATA DATE: DIST FWL TEXT : DIST FSL TEXT:
START DEPTH STOP DEPTH STEP DEPTH NULL VALUE OCS - G 32306 001 ST00BP01 BP Exploration and Produc tion Deepwater Horizon Mississippi Canyon Blk. 252 Louisiana U.S . A/Offshore LA Macondo Prospect Sperry
LA-MM-0007026939 608174116900 82418
Central Broussard, LA 7026939 South
252 16 : 14:56 06- 0ct-09
Operator Entered
27 Created: April 18, 2010 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
PDAT. PERMANENT DATUM: Mean Sea Level LMF LOG MEAS FROM: Drill Floor DMF . DRILL MEAS FROM: Drill Floor RC START TIME: 16:14:56 06-0ct- 09 ETIM. END TIME: 10 : 59:12 12 - Apr-10 DRILL MOD DESC : Drill Model DMOD . SVYD. SURVEY DESC : Survey !LTD . INTERP LTH DESC : Lithology FTOP . FORM TOPS DESC: Formation Tops RCST . $/da RIG COST : 0.000000 AGAP. ft AIR GAP : 75.000000 CMER.deg CENTRL MERIDIAN: 0 . 000000 VSNS.ft VERT SEC N/S: 0.000000 VSEW. ft VERT SEC E/W: 0 . 000000 LATI.deg LATITUDE: 28 . 738138 LONG . deg LONGITUDE : -88.365944 EKB .ft KB ELEV: 0 . 000000 EDF . ft OF ELEV : 75 . 000000 TVDS . ft TVDSS CORRECTN: 75.000000 EGL . ft GL ELEV: 0.000000 WDMS . ft WD ELEV : 4992 . 000000 WHNS . ft WELL HEAD N/S : 0 . 000000 WHEW . ft WELL HEAD E/W : 0.000000 UTMX . m UTM X: 36661 2.937500 UTMY.m UTM Y: 3179557.750000 DFWL.ft DISTANCE FWL : 0 . 000000 DFSL . f t DISTANCE FSL: 0 . 000000 EPD . f t ELEVATION: 0 . 000000 APD .ft DEPTH ABOVE PO: 75.000000 STRD.ft START DEPTH: 5067 . 000000 EDEP.f t END DEPTH: 18260.000000 VSDR . deg VERT SEC DIRECT : 256 .640015 MFLD.nT MAGNETIC FIELD: 47321.000000 MDIP.deg MAGNETIC DIP: 58 . 613998 GVFD.g GRAVITY FIELD : 1.000000 MDEC.deg MAGNETIC DECL: - 0 . 945000 GRDC.deg GRID CORRECTION: -0 . 656900 AZTC.deg AZM TOTAL CORR: - 0 . 288100 WTYP. WELL TYPE : 0 VSC . VS TO CLOSURE: 0 MAGU. MAGUTM CHECKSUM: 1710684 NREF. NORTH REFERENCE: 2 HPTY. HOLE POS TYPE: 0 #------- -OTHER INFORMATION SECTION ----------------#-START CURVE INFORMATION XML#<xml version = "1 " missingfloat = " -999.2500" missinginteger = " -999" missingascii = "" > # <curve name = " Dept h " wellname = "" run = "" record = "" description = '"' unit = "ft" unittype = " Dept h " format = " F" size = "8" specialbits decimalplaces = "3" optionliststring = "false" > # <cu rve name = " Inclination" wellname = " MC252 BP01 " run = "Descriptor_run" record = " Survey" description = "Descriptor_ data" unit "deg " unittype = " Hole angle " format = "F" size = "4 " specialbits = "C" decimalplaces = " 2 " optionlis t string = "false" > # <curve name = "Azimuth" wellname = "MC252 BPOl" run "Descriptor run" record = "Survey" description " Descriptor data" unit =
28 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
" deg" unittype = " Hole angle" format = "F" size = " 4" specialbits = "C" decimalplaces = " 2 " optionl i ststr i ng = " false" > # <curve name = " TVD" wellname = "MC252 BP01 " run = " Descriptor_run" record = "Survey" description = "Descriptor_data" unit = "ft" unittype "Depth" format = "F" size = "4" specialbits = " C" decimalplaces = "2" optionliststring = "false" > # <curve name = " N/S Departure " wellname = " MC252 BP01 " run " Descriptor_ run" record = " Survey" description = "Descriptor_dat a" u nit " ft" unittype = "Depth" format = " F" size = "4" specialbits = "C" decimalplaces = " 2 " optionliststr i ng = ''false " > # <curve name = "E/W Departure " wellname = " MC252 BP01" run " Descriptor_run " record = " Survey" description = " Descriptor_data " unit " ft " unittype = " Depth " format = "F" size = "4" specialbi t s = "C" decimalplaces = " 2" optionliststring = "false " > # <curve name = "Vertical Sec " wellname = " MC252 BP01" run " Descriptor_run " r ecord = " Survey" description = "Descriptor_data" unit "ft" unittype = " Depth" f ormat = "F" size = " 4 " specialbits = "C" decimalplaces = "2" optionliststring = "false " > # <curve name = "DogLeg Seve rity" wellname = "MC252 BP01" run " Descriptor run" r ecord = " Survey" description = " Descriptor data " unit " °/100' " unittype ="Dogleg severity " format "F"-size = "4" specialbits = "C" decimalp l aces = " 4" optionliststring = "false" > # #-END CURVE INFORMATION XML# #------- CURVES MNEMONICS # DEPT Inclinatio Azimuth TVD Latitude Departure VerticalSe DogLeg #------- CURVES UNI TS --------------------ft deg deg ft # 0 ft ft ft /100 ' 5067 . 0000 0 . 00 5067.00 0 . 00 0.00 0.00 0.00 0.00 5526.0000 1. 96 101 . 40 5525 . 91 -1. 55 7.70 -7. 13 0.43 5621.0000 97.18 1. 65 5620 . 86 -2.0 4 10.64 -9.88 0 . 35 5719 . 0000 1. 34 96 . 79 5718 . 83 -2.36 13 . 18 - 12.28 0 .3 2 5815.0000 1.13 91.44 5814 . 81 -2 .51 15.24 - 14.25 0 . 25 5908.0000 0.94 93.43 5907.79 -2.58 16 .92 - 15.87 0 . 21 6004.0000 0.86 92.56 6003 . 78 -2.66 18 . 43 -17 . 31 0.08 6099.0000 0. 72 89 .3 2 6098.77 - 2 . 68 19 . 74 - 18.58 0.15 6195 . 0000 0.61 86.62 6194 . 76 - 2 . 65 20 . 85 -19.67 0 . 12 6304.0000 0 . 49 83 . 25 6303.76 -2.56 21.89 - 20.71 0 . 11 6401.0000 0 . 09 82 . 22 6400 . 76 -2.50 22.38 -21.20 0.41 6495.0000 0 . 03 119 .7 3 6494.76 -2.50 22 . 47 -21.29 0 . 07
-----------------
29 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON 6590 . 0000 -2.54
22.48 6685 . 0000
-2.54
22.45 6780 . 0000
- 2 . 46
22 . 49 6873 . 00 0 0
-2 . 41
22.45 6971 .0000
-2 . 36
22.28 7057 . 0000
-2.32
22.23 7159.0000
-2 . 35
22.22 7254 . 0000
-2 . 38
22 . 18 7350 .0000
-2 . 40
22.13 7443 . 0000
-2 . 43
22.13 7538.0000
-2.51
22.17 7633 . 0000
- 2 . 53
22.16 7727.0 00 0
-2. 5 0
22.15 7821 . 0000
- 2 . 48
22 .1 4 792 1 .0000
- 2 .56
22.12 8000 . 0000
-1.96
22.37 8096 . 0000
-0.37 0 . 41 0 . 29 0 . 20 0 . 29 0 . 40 0.53 0 . 58 0 . 65 0 . 73 -0.81 -1 . 7 1
22 . 91 8192 .0 0 0 0 23.14 8289.0000 23.01 8382 . 0000 22 . 90 8477 . 0000 22.90 8573 . 0000 22 . 89 8667.0000 22 . 95 8762.0000 23 . 06 8854 . 0000 23.12 891 7.0000 23.15 9187 . 0000 28 . 84 9327 . 0000 32 . 27
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
0.03 -21.29 0 .0 3 -21.26 0 . 09 -21.31 0 . 10 - 21.29 0.12 -21.13 0 .03 -21.09 0 . 04 - 21.08 0 .0 3 -21.03 0.04 -20 . 97 0 . 06 - 20 . 97 0 . 06 - 20.99 0 . 04 -20.98 0.00 -20.97 0 . 03 -20.96 0.12 -2 0 . 93 1. 06 -21.31 0.94 - 22.20 0.03 -22 . 61 0 . 23 -22.46 0 . 06 - 22 . 33 0 . 06 -22. 35 0.09 -22.36 0 . 09 - 22.45 0.06 - 22 . 57 0 . 09 -2 2 . 64 0 . 06 - 22 . 69 2 . 47 -27 . 87 0 . 44 -31.00 30
211. 60
6589.76 0.05
318.07
6684 . 76 0 .0 5
42.64
6779.76 0 . 10
268 . 01
6872.76 0 . 19
300.37
6970.76 0 . 07
100 . 60
7056 .76 0.17
240.74
7158 . 76 0 . 06
220.74
7253 . 76 0 . 02
273.74
7349 . 76 0 . 03
135 . 02
7442 . 76 0 . 10
171. 62
7537 . 76 0.04 7632 . 76
333 . 42 0 . 10 359.77
7726 .7 6 0.04
335.23
7820.76 0.03
180 . 97
7920.76 0.15
19 . 95
7999 . 75 1. 49
17.01
8095 .7 4 0.14 8191.73
16.08 0 . 95
8288 . 73
225 . 81 0 . 26 34 . 14
8381.73 0 . 31
324 . 47
8476 . 73 0 . 07
9.44
8572 . 73 0 . 07 8666 . 7 3
46 . 61 0 . 06 86 . 68
8761 . 73 0 . 06
9 . 44
8853 . 73 0.10 8916 . 73
46.61 0 . 09
9186.65
1 06 . 30 0.90 96 . 00
9326 . 60 1. 46
Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON 9463 . 0000 -1 . 78
33 . 24 9603.0000
-2 . 1 0
34 . 15 97 36 . 0000
-2 . 80
3 4 . 76 9874 . 0000
- 3 . 58
3 5. 26 1000 4. 0000
- 4.19
35 . 65 10150 . 000 0
-4 . 92
35. 91 10285 . 0000
-5 . 84
35.99 10424 . 0000 35 . 92
-6.94 10563 . 0000 -8 . 00
35 . 61 10701 . 0000
-9 . 00
35 . 08 1 0839 . 0000
-10.01
34.56 10 977 . 0000
- 11. 12
34 . 02 11114 . 0 00 0
- 12 . 46
33 . 40 11 252 . 0000
- 1 3.78
32 . 62 11390.0000
-14.83
31. 79 11528.0000
-1 5. 81
31. 29 11665 . 0000
-16 . 79
31. 14 11796 . 0000
-17 . 36
27 . 50 11934 . 0000
-18 .2 0
1 6 . 99 12070 . 0000
- 19.95
- 0 . 38 12209 . 0000
-22.67
- 23 . 24 1234 7. 0000
- 25.70
- 4 6 . 01 1 2 484 . 0000
- 28 . 30
-67 . 09 12622 . 0000
- 30.83 - 33 . 23 - 34.98 - 35.85 - 36 . 03
- 85.96 12760 . 0000 - 101.69 12 896 . 0000 - 113 . 80 1 3034 . 0000 - 120 . 51 13 11 2. 0 000 -12 1 . 8 3
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing 0.38 -31.93 0.45 - 32.74 0.38 - 33.18 0 .3 9 -33.48 0.25 -33 . 71 0 . 36 -33.80 0.44 -33 . 67 0 . 47 - 33.35 0 . 47 - 32.80 0 . 47 -32.0 5 0 . 47 -3 1 . 31 0.56 -30 . 53 0 . 67 - 29 . 62 0 . 61 -28.55 0 . 50 - 27.51 0 . 45 - 26.79 0 . 38 - 26 . 41 3.15 - 22 . 75 5. 62 -12.33 9.13 4 . 98 9.94 27 . 85 9.22 50 . 70 8.62 71 . 81 7.25 90 . 76 5.99 106 . 62 4.33 118 . 80 1. 29 125 . 5 3 0.67 126 . 86 31
9462.59
90 . 8 5 0 . 05 125 . 67
9602 . 59 0 . 18 9 7 35.59
153.99 0 . 16 1 41.03
9873 . 58 0 . 06
15 7 . 8 7
10003 . 58 0 . 13
162 . 34
10149 . 58 0 . 08
184 . 5 0
10284.58 0.13 10 4 23.5 7
1 82.69 0.02 210 . 58
10562 . 57 0.16 1070 0 .56
205 . 53 0 . 03 208 . 48
10838.56 0 . 02 10976.55
204 . 08 0 . 07 20 5 . 50
11113 . 54 0. 08 11251 . 54
216 . 24 0 . 10 220.53
11389 . 5 3 0 . 09 1152 7 .52
191.93 0 . 17 185 . 19
11664 . 52 0.06
267 . 85
11 7 95.4 5 2 . 38
264 . 12
11933.04 1. 80 12067 . 89
264 . 29 2 . 58 262 . 2 7
12204 . 97 0 . 63
2 62 . 55
12341 . 04 0.52
263. 43
12476.39 0.4 5 1261 3 .06
261. 10 1. 02 261.62
12750.1 4 0.91
261.99
12885 . 58 1. 22
264 . 67
13023 . 40 2. 21
257 . 80
13101 . 39 0 . 81
Created: April 18, 20 I0 at 11:25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo #1 Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON
-36 . 15 -36 . 21 -36.08 -35.93 -35.90 -35.89 -35 . 91 -35 . 94 -36 . 02 -35 . 87 -35.68 -36 . 12 -37 . 08 - 37 . 94 -39.3 1 -40 . 61 -41 . 77 -42 . 65 -43 . 33 - 44 . 07 -44 . 91 - 45.87 -46 .82 -47 . 88 -49 . 16 -50.48 -51.76 - 53 .01
13172.0000 -12 2.49 133 10.0000 -1 24 .3 0 13448 . 0000 -12 6 . 14 13585 . 0000 -127.64 13721 . 0000 -129.19 13859 . 0000 - 130.84 13998 .0 000 -1 32 . 65 1 4133 . 0000 - 134 . 25 14273.0000 - 135 . 90 14549 . 0000 - 138 . 88 14684.0000 -1 39 . 76 14816 . 0000 -140.74 14950 . 0000 - 142 . 00 15081 . 0000 -1 43.27 15264.0000 -144.78 15406.0000 -145 . 94 15540.0000 - 147 . 14 15673.0000 -148.28 15805 . 0000 - 149.42 15939 . 0000 - 150 . 78 16072 . 0000 -152 . 47 16204 . 0000 - 154 . 01 16333 . 0000 - 155 . 23 16470.0000 - 156 . 61 16604 . 0000 - 158 . 05 16729.0000 - 159 . 28 16870 . 0000 - 160 . 76 17004 . 0000 - 161.87
0 .62
261.38 1 2 7 . 53
0.89
13161.39 0.11
272 . 3 9 129 . 30
0 . 64
13299 . 38 0 . 22
276 . 61 131.06
0.62
13437 . 36 0 .1 8
274.81 132 . 4 9
0 . 68
13574.35 0 . 02
267 . 45 133 . 99
0 . 69
13710 . 35 0 . 08
273 . 76 135.59
0.80
13848 . 34 0 . 06
265 . 26 137 . 35
0 . 56
13987 . 32 0 . 11
274 . 17 138 . 92
0 . 80
141 2 2 . 31 0 . 20
262 . 37 140 . 55
0 . 47
14262 . 30 0 . 20
291.13 14 3 .4 1
14538 . 29 0 . 16
268 .6 9
0 . 31 0 . 66
14673 . 28 0 . 16
144.22 235 .3 9 145.28 0.70
14805 . 28 0 . 33
230 . 44 146 . 73
0. 64
14939.27 0 . 06 15070 . 26
241.45 0.11
148 . 16 214 . 46
0.67 0 . 74
15253 . 25 0 .1 7
149 . 95
153 95 . 24
228 .4 1 151 . 37
0 . 69
0. 1 3 223 . 80
0 . 57
15529.23 0 . 06
152 . 81
15662 . 22
242.79 0 .1 8
154.13 0 . 59
15794 . 21
234 . 90 0.06
155.39 246.89
0.75 0 . 87
15928 . 21 0 . 16
156.89
16061. 19
240.57 0.11
1 5 8 . 72 0.70
235 . 12
161 93 . 18 0 . 14
160 . 44 229 . 09
0.68 0 . 78
16322.17 0 . 06
1 61.85 235 . 1 2
16459 . 16 0 . 09
16 3 . 44
16593 . 14
222.16
0 . 87
0 . 16
165.13 0.78
16718.13
224.22 0.08
166.63 233 . 89
0 . 81
1685 9 .1 2 0.10
168.36
16993.11
206 . 18
0.67 169 . 74 32
0 . 28 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
BP AMERICA PRODUCTION COMPANY Macondo#l Macondo Prospect MC 252 #1 - 9.875 X 7 prod Casing
HALLIBURTON
-54 . 51 -56.65 -57.84 -58 . 62 - 58 . 82 -58.28 -57.21 -55.81 -54.16 -54.10
17136.0000 -162.88 17318.0000 - 163.74 17455.0000 -163 . 74 17592.0000 - 163 . 65 17728.000 0 - 163 . 09 17867.0000 -162.42 18003 . 0000 -161.94 18138 . 0000 -161.18 18348 . 0000 -159.96 18360.0000 -159 . 91
17125.09
219.94
0 . 92 171.07
0.24 17307 . 08
175.50
0.64
0.35
172 .40
17444 . 07
187.90
0 . 36 172.67
0.22 157.69
0.31 172.77
17581.07 0.13
70.52
0.38
17717 . 07 0.35
172 . 27
17856.07
32.17
0 . 38 171.49
0.18 19.34
0 . 62 170.77
17992 . 06 0.20 18127 . 05
35.87
0. 74 169.72
0 . 17 38.20
0.38 0.38
1833 7 . 0 4 0 . 18
168.15
1834 9 . 04
38 .20 168 . 08
0.04
33 Created: April 18, 2010 at 11 :25 AM OptiCem v6.4.8 (OC v6.4.8)
HALLIBURTON Bp America Prod Co-soraclgom Ebiz PO Box 22024 • Do Not Mail Tulsa, Oklahoma 74121-2024 Macondo 1 MISSISSIPPI CANYON Blk: 252 United States of America
9 7/8" X 7" Production Casing Prepared for: Brian Morel April18, 2010 Version: 6
Submitted by: Jesse Gagliano Halliburton 10200 Bellaire Blvd Houston, Texas 77072-5299
HALLIBURTON
1/12
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON Halliburton appreciates the opportunity to present this proposal and looks forward to being of service to you.
Foreword Enclosed is our recommended procedure for cementing the casing strings in the referenced well. The information in this proposal includes well data, calculations, materials requirements, and cost estimates. This proposal is based on information from our field personnel and previous cementing services in the area. Halliburton Energy Services recognizes the importance of meeting society's needs for health, safety, and protection of the environment. It is our intention to proactively work with employees, customers, the public, governments, and others to use natural resources in an environmentally sound manner while protecting the health, safety, and environmental processes while supplying high quality products and services to our customers. We appreciate the opportunity to present this proposal for your consideration and we look forward to being of service to you. Our Services for your well will be coordinated through the Service Center listed below. If you require any additional information or additional designs, please feel free to contact myself or our field representative listed below.
Prepared and Submitted by: Jesse Gagliano Technical Advisor
SERVICE CENTER:
Lafayette, La
SERVICE COORDINATOR: OPER. ENGINEER: PHONE NUMBER:
Danny Mooney Y arigsa Aviles 1-800-444-7830
2/12
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON 9 7/8" X 7" Production Casing
Job Information Well Name: Macondo
Well#: 1
Riser
0 - 5067 ft (MD) 24.000 in 19.500 in
Outer Diameter Inner Diameter 16" Casing Outer Diameter Inner Diameter Linear Weight
5067- 11585 ft (MD) 16.000 in 14.920 in 97lbm/ft
13 5/8" Liner Outer Diameter Inner Diameter Linear Weight
11185-13100 ft(MD) 13.625 in 12.375 in 88.20 lbm/ft
11 7/8" Liner Outer Diameter Inner Diameter Linear Weight
12816- 15113 ft (MD) 11.875 in 10.711 in 71.80 lbm/ft
9 7/8" Liner
14803- 17163 ft (MD) 9.875 in 8.625 in 62.80 lbm/ft
Outer Diameter Inner Diameter Linear Weight 10 112" Average Hole Size Inner Diameter Job Excess
17163- 18130 ft (MD) 10.500 in
0%
8.88" Average Hole Size Inner Diameter Job Excess
18 130-l8304ft(MD) 8.880 in
6 5/8" Drill Pipe Outer Diameter Inner Diameter Linear Weight
0 - 5067 ft (MD) 6.625 in 5.291 in 40.0 l lbm/ft
9 7/8" Casing
5067 - 12485 ft (MD) 9.875 in 8.598 in 62.80 1bm/ft
Outer Diameter Inner Diameter Linear Weight 7" Production Casing Outer Diameter Inner Diameter Linear Weight
3 I 12
0%
12485- 18304 ft (MD) 7.000 in 6.143 in 32lbm/ft
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON 4992 feet 75 feet
Water Depth Air Gap Mud Type Mud Weight BHST BHCT
Synthetic 14 Ibm/gal 210 degF 210 degF
4 I 12
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON - - - - - - - - - - - - - - 9 718" X 7" Production Casing
Calculations Mud: (110.00 ft fill) 110.00 ft * 0.3585 if/ft * 0% Total Mud
39.43 ft3 3 = 39.30 ft = 7.00 bbl =
Spacer: 88.00 ft * 0.3585 ft3/ft * 0% 310.00 ft * 0.1385 ft3/ft * 0% 2050.00 ft * 0.1385 ft3/ft * 0% 137.00 ft * 0.3341 iflft * 0% Total Spacer
Cement: (100.00 ft fill) 100.00 ft * 0.3341 ft3/ft Total Lead Cement
* 0%
= =
* 0% * 0%
=
Sacks of Cement Cement : (904.00 ft fill) 730.00 ft * 0.3341 ft3/ft 174.00 ft * 0.1628 iflft Foamed Tail Cement
31.55 ft3 3 = 42.93 ft = 283.89 fe 3 = 45.77 ft = 404.25 if = 72.00 bbl =
33.41 ft3 33.41 ft3 = 5.95 bbl = 24 sks
= = =
Shoe Joint Volume: (189.00 ft fill) 189.00 ft * 0.2058 ft3/ft Tail plus shoe joint Total Tail Total Pipe Capacity: 5067.00 ft * 0.1527 ft3/ft 7418.00 ft * 0.4032 ft3/ft 5819.00 ft * 0.2058 ft3/ft
Displacement Volume to Shoe Joint: Capacity of Pipe - Shoe Joint
5 I 12
243.87 if 28.33 ft3 272.20 if 48.48 bbl
38.90 if = 6.93 bbl = 311.10 if = 55.41 bbl 191 sks =
=
773.67 if 2990.95 if 1197.67ft> 883.82 bbl
= =
883.82 bbl - 6.93 bbl 876.89 bbl
= = =
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON Job Recommendation
9 718" X 7" Production Casing
Fluid Instructions Fluid 1: Mud Base Oil
Fluid Density: Volume Behind:
Fluid 2: Water Based Spacer TUNED SPACER ITI 0.6 gallbbl Dual Spacer Surfactant A (Additive Material) 0.6 gallbbl Dual Spacer Surfactant B (Additive Material) 0.6 gal/bbl SEM-8 (Additive Material) llbm/bbl WellLife 734 (Additive Material)
Fluid Density: Fluid Volume:
6.70 Ibm/gal 7 bbl
14.30 Ibm/gal 72 bbl
Fluid 3: Lead Cement- Un-foamed Premium Cement 16.74 Ibm/gal Fluid Weight 94 lbm/sk Premium Cement (Cement) Slurry Yield: 1.37 ~/sk 0.07% Halliburton EZ-FLO (Bulk Flow Enhancer) 5.04 Gal/sk Total Mixing Fluid: 0.25% D-AIR 3000 (Defoamer) Top of Fluid: 17300 ft 1.88 lbm/sk KCL (Additive Material) 100ft Calculated Fill: 20 % SSA-1 (Additive Material) Volume: 5.95 bbl 15% Common White-100 Mesh, SSA-2 24.37 sks Calculated Sacks: Proposed Sacks: 30 sks 0.2 lbm/sk SA-541 (Additive Material) 0.11 Gal/sk Zonesealant 2000 (Foamer) 0.09 Gal/sk SCR-lOOL (Retarder) l lbm/bbl WellLife 734 (Additive Material)- added by band to down bole side
Fluid 4: Foamed Tail Cement- Foamed to average density of 14.5 ppg Premium Cement Fluid Weight 16.74 lbm/gal Slurry Yield: 94 lbm/sk Premium Cement (Cement) 1.37 ~/sk 0.07% Halliburton EZ-FLO (Bulk Flow Enhancer) Total Mixing Fluid: 5.04 Gal/sk Top of Fluid: 0.25 % D-AIR 3000 (Defoamer) 17400 ft 1.88 lbm/sk KCL (Additive Material) Calculated Fill: 904ft 20% SSA-1 (Additive Material) Volume: 55.41 bbl 15% Common White-100 Mesh, SSA-2 Calculated Sacks: 191.44 sks 0.2 lbm/sk SA-541 (Additive Material) Proposed Sacks: 200 sks 0.11 Gal/sk Zonesealant 2000 (Foamer) 0.09 Gal/sk SCR-lOOL (Retarder) l lbmlbbl WeULife 734 (Additive Material)- added by hand to down hole side
6/l2
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON Fluid 5: Water Based Spacer TUNED SPACER ill 0.6 gallbbl Dual Spacer Surfactant A (Additive Material) 0.6 gal/bbl Dual Spacer Surfactant B (Additive Material) 0.6 gallbbl SEM-8 (Additive Material)
Fluid 6: Mud Mud
7/12
Fluid Density: Fluid Volume:
14.30 lbmlgal 20 bbl
Fluid Density: Fluid Volume
14lbmlgal 856.89 bbl
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON Job Procedure
9 718" X 7" Production Casing
Detailed Pumping Schedule Fluid#
Fluid Type
1
Mud
2
Fluid Name
Surface Density Ibm/gal
Estimated AvgRate bbVmin
Downhole Volume
Base Oil
6.7
4.0
7 bbl
Spacer
TUNED SPACER III
14.3
4.0
72 bbl
3
Cement
Cap Cement
16.7
2.0
30 sks
4
Cement
Foamed Tail
16.7
2.0
200 sks
5
Spacer
TUNED SPACER ill
14.3
4.0
20 bbl
6
Mud
Mud
14.0
4.0
856.89 bbl
Foam Output Parameter Summary: Fluid#
Fluid Name
Un-foamed Liquid Volume
Beginning Density Ibm/gal
Ending Density Ibm/gal
Beginning Rate scf!bbl
Ending Rate scflbbl
39.82bbl
14.5
14.5
521.1
521.1
Stage 1 4
Foamed Tail
Foam Design Specifications: Foam Calculation Method: Backpressure: Bottom Hole Circulating Temp: Mud Outlet Temperature:
Constant Gas Flow 14.70 psig 210 degF 150 degF
Calculated Gas= 20748.4 scf Additional Gas = 50000 scf Total Gas= 70748.4 scf
Hold Safety Meeting with all personnel to discuss foam cementing operations and possible hazards. 1. ONCE LANDED OUT WITH 9.875" x 7"CASING RIG UP HALLIBURTON AND NITROGEN
LINES TO CEMENT STAND. 2. WITH RIG PUMPS, PUMP AND CIRCULATE 111 BBLS@ l BPM. NEXT, CIRCULATE 150 BBLS @ 4 BPM AS PER CO.MAN. 3. WHILE CIRCULATING, NITROGEN UNIT SHOULD BE COOLED DOWN, AND NITROGEN LINES WILL BE TESTED TO 5000 PSI. 4. ONCE CIRCULATING IS COMPLETE, CLOSE TOP TIW AND PUT 500 PSI ON TOP DRIVE. MAKE SURE THAT BOTTOM TIW VALVE IS OPEN. 5. WITH HALLIBURTON UNIT PUMP 7 BBLS OF 6.7 PPG BASE OIL@ 4 BPM. 6. WITH HALLIBURTON UNIT PUMP 10 BBLS OF 14.3 PPG TUNED SPACER @ 4 BPM. 7. CLOSE THE 2" LO-TORC VALVE ON THE CEMENT STAND. MAKE SURE RIG FLOOR IS CLEAR OF ALL PERSONAL. TEST CEMENT LINES TO 5000 PSI. 8/12
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON 8. ONCE ALL TEST ARE COMPLETE MAKE SURE PRESSURE HAS BEEN RELEASED AND OPEN THE 2" LO-TORC VALVE. 9.
PUMP 62 BBLS OF 14.3 PPG TUNED SPACER AT 4 BPM.
10. SHUT DOWN, WASH OUT MEASURING TANKS ON CEMENT UNIT, AND WEIGH UP CEMENT. 11. MIX AND PUMP 4 BBLS OF UNFOAMED LEAD CEMENT AT 16.74 PPG. PUMP RATE OF 2 BPM. 12. DROP DART TO RELEASE BOTTOM PLUG. 13. MIX AND PUMP 4 BBLS OF UNFOAMED LEAD CEMENT AT 16.74 PPG. PUMP RATE OF 4 BPM. 14. BRING NITROGEN ONLINE 15. MIX AND PUMP 39 BBLS OF FOAMED TAIL CEMENT AT 14.5 PPG AFTER FOAMING. PUMP RATE OF 2 BPM. (FOAM VOLUME OF 48 BBLS). 16. BRING NITROGEN OFF LINE 17. MIX AND PUMP 4 BBLS OF UNFOAMED SHOE CEMENT AT 16.74 PPG. PUMP RATE OF 2 BPM. 18. PUMP 3 BBLS OF 14.3 PPG TUNED SPACER@ 2 BPM. 19. DROP DART TO RELEASE TOP PLUG. 20. PUMP 17 BBLS OF 14.3 PPG TUNED SPACER AT 4 BPM. 21. WITH HALLIDURTON PUMPS DISPLACE CEMENT WITH 130 BBLS OF 14.0 PPG MUD @ 4 BPM. 22. REZERO, AND PUMP 727 BBLS OF 14.0 PPG MUD WITH RIG PUMPS @ 4 BPM. IF PLUG DOES NOT BUMP, PUMP NO MORE THAN AN ADDITIONAL 17 BBLS FOR A TOTAL OF 744 BBLS WITH RIG PUMPS. 23. BUMP PLUG AND PRESSURE UP TO 500 PSI ABOVE CIRCULATING PRESSURE. CHECK FLOATS AND BLEED BACK NO MORE THAN 6 BBLS. IF 6 BBLS ARE BLED BACK TO THE UNIT, PUMP AN ADDITIONAL 6 BLS OF 14.0 PPG MUD AND HOLD PRESSURE. TIME TO BE DECIDED BY BP COMPANY REPS AND ENGINEERS. 24. SET SEAL ASSEMBLY AND RELEASE RUNNING TOOL FROM HANGER. 25. PULL 2 STDS AND DROP DRILL PIPE NERF BALL. PUMP 1 Yz DRILL PIPE VOLUME (+/207 BBLS). 26. POOH.
9 I 12
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON 9 7/8" X 7" Production Casing
Cost Estimate SAP Quote# 0 Mtrl Nbr
DescriJ!tion
7523
CMT PRODUCTION CASING BOM
Q!y
U/M
Unit Price
Net Amt
1
JOB
92 56 56 56 118
BBL GAL GAL GAL LB
122.28 91.32 42.88 47.45 4.10
11,249.76 5,113.92 2,401.28 2,657.20 483.80
230 16 55 433 4324 33 46 26 21
SK LB LB LB LB SK LB GAL GAL
14.72 10.57 4.31 0.55 0.24 24.28 13.20 77.25 76.65
3,385.60 169.12 237.05 238. 15 1,037.76 801.24 607.20 2,008.50 1,609.65
1 96
H
145.24
13,943.04
1 96
EA
134.32
12,894.72
1 5
EA DAY
24,295.68 3, 100.45
24,295.68 15,502.25
0.00
***Spacer Material*** 483826 100003664 100003665 101235090 101492086
TUNED SPACER III DUAL SPACER SURFACTANT A DUAL SPACER SURF. B SEM-8 WELLLIFEz. 734
***Cement Material*** 100003687 1010023 14 101007446 100001585 100003691 100003676 100009911 101207218 100012238
PREMIUM CEMENT EZ-FLO D-AIR3000 KCL POTASSIUM CHLORIDE SAND-200 MESH SILICA FLOUR SSA-1 SAND-COMMON WHITE-100 MESH, SSA-2 SA-541 SUSPENDING AIDZONESEALANT 2000 SCR-100 L
***Personnel*** 130443
576784
ZONESEAL CERTIFIED SPECIALIST H/DAY/MO TOTAL NUMBER HRIDA Y/WEEK/MTHNEAR/JOB/RUN CMT, Offshore Engineer, per hr HOURS
***Equipment*** 583768 583769
CMT,Foam Cmt Base Rate(3-day)-SORAC CMT,Addl Day Foam Cmt Day Rate-SORAC
Total
USD
10 I 12
98,635.92
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON SAP Quote#O Mtrl Nbr
Descril!tion
342210 13459
N2 BOM-Foam Cementing w/o CT Nitrogen Charge ***Personnel*** CMT, Equipment Optr, per hr HOURS ***Equipment*** CMT,N2 Base Rate(3day)Foam Cmt Job-SORAC CMT,Addl N2 Day Rate Foam Cmt Job-SORAC CMT,Addll OOft N2 Iron, ZI Foamed-SORAC
576758
583772 583773 583837
Total
.Q!y
U/M
Unit Price
NetAmt
1 70748
JOB SCF
6.60
0.00 4,669.37
2 96
EA
46.62
8,951.04
1 5 8
EA DAY DAY
31,745.54 8,056.40 300.00
31,745.54 40,282.00 2,400.00
USD
11 I 12
88,047.95
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6
HALLIBURTON Conditions
NOTE
The cost in this analysis is good for the materials and/or services outlined within and shall be valid for 30 days from the date of this proposal. In order to meet your needs under this proposal with a high quality of service and responsive timing, Halliburton will be allocating limited resources and committing valuable equipment and materials to your area of operations. Accordingly, the discounts reflected in this proposal are available only for materials and services awarded on a frrst-call basis. Alternate pricing may apply in the event that Halliburton is awarded work on any basis other than as a first-call provider. The unit prices stated in the proposal are based on our current published prices. The projected equipment, personnel, and material needs are only estimates based on information about the work presently available to us. At the time the work is actually performed, conditions then existing may require an increase or decrease in the equipment, personnel, and/or material needs. Charges will be based upon unit prices in effect at the time the work is performed and the amount of equipment, personnel, and/or material actually utilized in the work. Taxes, if any, are not included. Applicable taxes, if any, will be added to the actual invoice. It is understood and agreed between the parties that with the exception of the subject discounts, all services performed and equipment and materials sold are provided subject to Halliburton's General Terms and Conditions contained in our current price list, (which include LIMITATION OF LIABILITY and WARRANTY provisions), and pursuant to the applicable Halliburton Work Order Contract (whether or not executed by you), unless a Master Service and/or Sales Contract applicable to the services, equipment, or materials supplied exists between your company and Halliburton, in which case the negotiated Master Contract shall govern the relationship between the parties. A copy of the latest version of our General Terms and Conditions is available from your Halliburton representative or at: http://www.halliburton.com/terms for your convenient review, and we would appreciate receiving any questions you may have about them. Should your company be interested in negotiating a Master Contract with Halliburton, our Law Department would be pleased to work with you to finalize a mutually agreeable contract. In this connection, it is also understood and agreed that Customer will continue to execute Halliburton usual field work orders and/or tickets customarily required by Halliburton in connection with the furnishing of said services, equipment, and materials. Any terms and conditions contained in purchase orders or other documents issued by the customer shall be of no effect except to confirm the type and quantity of services, equipment, and materials to be supplied to the customer. If customer does not have an approved open account with Halliburton or a mutually executed written contract with Halliburton, which dictates payment terms different than those set forth in this clause, all sums due are payable in cash at the time of performance of services or delivery of equipment, products, or materials. If customer has an approved open account, invoices are payable on the twentieth day after date of invoice. Customer agrees to pay interest on any unpaid balance from the date payable until paid at the highest lawful contract rate applicable, but never to exceed 18% per annum. In the event Halliburton employs an attorney for collection of any account, customer agrees to pay attorney fees of 20% of the unpaid account, plus all collection and court costs.
12 I 12
Proposal Macondo_MC 252_ 9 7/8" X 7" Prod Casing_ v.6