Tvs Jupiter Parts Catalogue.pdf

R T P O X E

PARTS CATALOGUE

We have pleasure in presenting the spare parts catalogue for TVS JUPITER. The catalogue has been specifically designed to assist you in selecting the correct parts to maintain the vehicle in the best possible condition. TVS MOTOR COMPANY, Genuine Parts have been subjected to stringent standards of quality control to ensure long life of the vehicle. It is therefore necessary that only TVS Genuine Parts are used. In continuous efforts to improve the performance and efficiency of the vehicle, design specification, diagrams / illustrations and part numbers can change without notice. Consequently, the description in this spare parts catalogue cannot therefore be final and binding on us. While ordering spare parts ensure that correct part numbers, parts description and quantity are clearly mentioned. Please note that the drawings and the illustrations are for ready reference of spare parts numbers and description only. It is not designed to be used as an assembly or servicing reference manual. For servicing please use "TVS JUPITER SERVICE MANUAL". This parts catalogue is exclusively for "TVS MOTOR COMPANYs" Authorised Outlets. In case of any assistance, please contact us.

TVS MOTOR COMPANY LIMITED International Business

INDEX FIG. No.

DESCRIPTION

PAGE No.

FIG. No.

DESCRIPTION

PAGE No.

1

CYLINDER HEAD ASSY.

06

20

REAR WHEEL ASSEMBLY

38

2

CYLINDER BLOCK & CRANKSHAFT ASSY.

08

21

TAIL LAMP REAR FENDER ASSEMBLY

39

3

CLUTCH & VARIAMATIC ASSEMBLY

10

22

SPEEDOMETER ASSEMBLY

41

4

CRANKCASE LH ASSEMBLY

12

23

FRONT & REAR PANNEL ASSEMBLY

42

5

CRANKCASE RH & MAGNETO ASSEMBLY

14

24

PANNEL SIDE LH, RH & REAR MEDGUARD ASSY.

44

6

GEAR & GEAR CASE ASSEMBLY

16

25

WIRING HARNESS & ELECTRICAL ASSEMBLY

46

7

COVER VARIATOR & KICK STARTER ASSEMBLY

17

26

TOOL KIT

47

8

CARBURETTOR ASSEMBLY

19

KIT & KIT CONTENT

48

9

AIR CLEANER ASSEMBLY

21

PAINTED PART NUMBER

51

10

SECONDARY AIR INJECTION ASSY.

22

11

MUFFLER ASSEMBLY

24

12

HANDLE BAR & CABLE ASSEMBLY

25

13

FUEL TANK & AUTO FUEL COCK ASSY.

27

14

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY

28

15

SEAT ASSEMBLY

30

16

FRAME & FOOTREST ASSEMBLY

31

17

CENTER STAND & PROP STAND ASSEMBLY

33

18

FRONT FORK ASSEMBLY

34

19

FRONT WHEEL ASSEMBLY

36

FIG. No. 01

FIG. No. 01

CYLINDER HEAD ASSEMBLY REF. NO.

CYLINDER HEAD ASSEMBLY

PART NO.

NO. OFF DRUM BR.

1

M1010540

PLUG ROCKER SHAFT

2

2

M1080520

WASHER ROCKER SHAFT

2

3

M1200050

DOMED NUT WITH FLANGE

4

4

S1010130

WASHER CYLINDER HEAD

3

5

R1011010

CAP INSPECTION HOLE

2

6

R1200490

O RING

2

7

M1200500

HEX FLANGE BOLT M6x40

6

8

—-

COVER CYLINDER HEAD

1

9

S1010320

COTTER VALVE

4

10

N2011040

RETAINER VALVE SPRING

2

11

K3011260

SPRING VALVE

2

12

N4011100

SEAL VALVE STEM

2

13

M1010610

SEAT VALVE SPRING

2

14

M1010550

VALVE INTAKE

1

15

S1200270

TUBULAR DOWEL

2

16

K6010850

SPARK PLUG

1

17

R1011000

VALVE ROCKER ASSY.

2

18

S1010250

NUT TAPPET ADJUSTING

2

19

S1010240

SCREW TAPPET ADJUSTING

2

20

R10109102P CYLINDER HEAD COMP.

1

21

M1200780

STUD CYLINDER

4

22

M1080370

GASKET OIL PIPE UNION

1

23

R1010810

BOLT CAM CHAIN TENSIONER

1

N.S - NOT SERVICE 06

DESCRIPTION

** - REF. KIT & KIT CONTENTS

REMARKS

N.S

**

FIG. No. 01

FIG. No. 01

CYLINDER HEAD ASSEMBLY REF. NO.

CYLINDER HEAD ASSEMBLY 07

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

24

M7010910

PLUG CYLINDER HEAD

1

25

0333548

STUD BOLT EXHAUST PIPE

2

26

M1010560

VALVE EXHAUST

1

27

K6010560

CAMSHAFT COMP.

1

28

M1010490

PIN SPROCKET

1

29

N5010320

SPROCKET CAMSHAFT COMP.

1

30

N5010400

WASHER SPROCKET

1

31

M1200940

BOLT SPROCKET

2

32

M7010840

C- RING CAMSHAFT

1

33

M1010360

GASKET CYLINDER HEAD

1

34

R1010850

SHAFT ROCKER ARM

2

35

M1200430

HEX FLANGE BOLT M6x55

1

35A M1200470

HEX FLANGE BOLT M6x30

1

36

8200130

PUNCHED WASHER 6.5x11x1.6

2

37

K6040620

PIPE COMP INTAKE

1

38

N2040940

O-RING

2

38A K3040180

O-RING PIPE INTAKE

1

39

K6040480

INSULATOR PAD WEGO

1

40

8200130

PUNCHED WASHER 6.5x11x1.6

2

41

0334108

NUT CYLINDER

2

42

K6040610

INSULATOR PAD

1

43

K6010500

CYLINDER HEAD ASSY.

1

REMARKS

N.I

FIG. No. 02

FIG. No. 02

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY REF. NO.

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY

PART NO.

DESCRIPTION

REMARKS

1

R1011050

GASKET CYLINDER HEAD

1

2

S1200270

TUBULAR DOWEL

4

3

R1011040

CYLINDER BLOCK

1

4

K6180130

GROMMET TENSIONER ADJ

1

5

M7011370

ADJUSTER ASSY.

1

6

M1200510

HEX FLANGE BOLT M6x25

2

7

R1010930

GASKET CYLINDER

1

8

N2200340

CIRCLIP PIN PISTON

2

9

N2010690

PISTION PIN

1

10

N8020300

PISTON KIT STD

1

**

10A N8020340

PISTON KIT I O/S

1

**

10B N8020350

PISTON KIT II O/S

1

**

11

N8020310

RING SET PISTON STD

1

**

11A N8020320

RING SET PISTON I O/S

1

**

11B N8020330

RING SET PISTON II O/S

1

**

12

WOODRUFF KEY

1

420702000

** - PL. REF. KIT AND KIT CONTENTS 08

NO. OFF DRUM BR.

FIG. No. 02

FIG. No. 02

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY REF. NO.

CYLINDER BLOCK & CRANK SHAFT ASSEMBLY

PART NO.

DESCRIPTION

REMARKS

13

R1020430

PIN GEAR OIL PUMP DRIVE BEBEK

1

14

M1200770

HEX FLANGE NUT M12x1.25

1

15

0330174

CIRCLIP 20x1.2 N 2ND DRIVE GR

1

16

K6080780

GEAR OIL PUMP DRIVE

1

17

F200230

OIL SEAL

1

18

K6200110

BALL BEARING 6205 25x52x15

1

19

K6020030

CRANKSHAFT ASSY.

1

20

M1200780

STUD BOLT CYL. HEAD

4

21

N3010860

CAMCHAIN

1

22

K6010540

TENSIONER CAMCHAIN

1

23

K6010550

GUIDE CAMCHAIN

1

24

S1200680

OILSEAL 30 x 40 x 7

1

25

K6180350

ENGINE ASSY. JUPITER

1

N.I

26

K6320350

CYLINDER BLOCK & PISTON KIT

1

**

N.I - NOT ILLUSTRATED ** - PL. REF. KIT AND KIT CONTENTS 09

NO. OFF DRUM BR.

FIG. No. 03

FIG. No. 03

CLUTCH & VARIAMATIC ASSEMBLY REF. NO.

CLUTCH & VARIAMATIC ASSEMBLY 10

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6070300

CLUTCH ASSY.

1

2

K6081130

SHEET MOVABLE DRIVEN FACE

1

3

K6081120

SPRING MOVABLE DRIVEN

1

4

K3200850

BALL BEARING

1

5

M1200730

CIRCLIP

3

6

K6070340

CLUTCH SHOE

3

7

K6070350

SPRING CLUTCH

3

8

K6070370

DAMPER CLUTCH SHOE

3

9

K6070330

PLATE COMP. CLUTCH DRIVE

1

10

K6070320

NUT CLUTCH

1

11

K6070310

HOUSING COMP. CLUTCH

1

12

0330328

WAVE SPRING WASHER M10

1

13

420308700

HEX NUT M10

1

14

K3200090

NEEDLE ROLLER BEARING

1

15

K6081070

FACE COMP FIXED DRIVEN ASSY.

1

16

K3082510

V-BELT DRIVE (18x215x28)

1

17

K6081080

FACE COMP. MOVABLE ASSY.

1

18

K6081110

O RING MOVABLE DRIVEN

2

REMARKS

FIG. No. 03

FIG. No. 03

CLUTCH & VARIAMATIC ASSEMBLY REF. NO.

CLUTCH & VARIAMATIC ASSEMBLY

PART NO.

DESCRIPTION

19

K6081160

SEAL MOVABLE DRIVEN

2

20

K6081150

SPACER MOVABLE DRIVEN PIN

3

21

K6081140

PIN MOVABLE DRIVEN

3

22

K6080600

SPACER PLATE DRIVE

1

23

K6080990

O RING 15.2x 2.2

1

24

K6081170

DAMPER MOVABLE DRIVE PLATE

3

25

K6081040

PLATE MOVABLE DRIVE

1

26

K6080310

ROLLER COMP MOVABLE DRIVE

6

27

K4080050

FACE COMP MOVABLE DRIVE NEW

1

28

K6081030

SPACER MOVABLE DRIVE 17.0

1

29

K6080370

FACE COMP. FIXED DRIVE

1

30

K3081260

RATCHET NUT KICK STARTER

1

31

K6081090

COLLAR SPRING

1

32

K6081100

O-RING 38.70 2.00

1

33

K6080820

SPACER RATCHET NUT

1

34

K6081060

CVT DRIVEN ASSY.

1

N.I - NOT ILLUSTRATED 11

NO. OFF DRUM BR.

REMARKS

N.I

FIG. No. 04

FIG. No. 04

CRANKCASE LH ASSEMBLY REF. NO.

CRANKCASE LH ASSEMBLY 12

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

0331748

CRPH SCREW M6x16

2

2

P1200050

WAVE SPRING WASHER M6

2

3

K6060200

STARTER MOTOR

1

4

N4320740

O RING & GASKET - FLAME

1

5

K6320330

CRANKCASE KIT . LH

1

6

K3060190

BUSH BINDIX RH 11x 9

2

7

K6080870

BENDIX DRIVE NP.015

1

8

0074010

DOWEL PIN

2

9

K6080950

BRKT BENDIX MTG COMP.

1

10

0332078

CRPH SCREW M6x30

1

11

N2200450

HEX FL BOLT - M6x50

1

12

F084010

GASKET OIL DRAIN

2

13

F085230

BOLT OIL DRAIN

2

14

S1090500

SILENT BLOCK SHOCK ABSORBER

1

15

0339110

BALL BEARING 12x37x12 6301

1

16

420602000

BALL BEARING 12x32x10 - 6201

1

REMARKS

FIG. No. 04

FIG. No. 04

CRANKCASE LH ASSEMBLY REF. NO.

CRANKCASE LH ASSEMBLY 13

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

17

0332248

REC CSK HD SCR M6x20

3

18

K6030230

COVER BREATHER

1

19

K6200170

O-RING DIA 114X2

1

20

K6081020

GASKET COVER BREATHER

1

21

S1200680

OILSEAL 30 X 40 X 7

1

22

K6121720

HOOK STAND SPRING

1

23

K3090380

SILENT BLOCK BUSH

1

24

M1200780

STUD BOLT CYL HEAD

2

25

R1010700

STUD CYLINDER HEAD

2

26

N2080920

PIPE BREATHER

1

27

420464700

HEX SCREW M6x16

1

28

46170100

CABLE GUIDE REAR

1

REMARKS

FIG. No. 05

FIG. No. 05

CRANKCASE RH & MAGNETO ASSEMBLY REF. NO.

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

S1125320

HOLDER HOSE

1

2

K6180100

COVER FAN

1

3

S1201000

CRR PAN HD TAP SCR ST4.2x25

7

4

F200098

CRPH SCR M6x16 6.8

4

5

0330408

WAVE SPRING WASHER M6

7

6

0335558

PUNCHED WASHER 5.5x12.0x1.0

8

7

K6180230

BEADING RH

1

8

K3180280

FAN

1

9

M1200770

HEX FLANGE NUT M12x1.25

1

10

K3321530

ROTOR ASSEMBLY

1

11

K3060600

MAGNETO ASSEMBLY

1

12

K6180120

GROMMET PIPE INTAKE

1

13

420518700

REC.PAN HD SCREW M6X20

5

14

8200120

CRR FL PAN HEAD SCREW M5x12

2

15

K6180090

HOUSING FAN

1

16

K3321520

STATOR PLATE ASSY.

1

17

N5200270

OILSEAL 20x30x6

2

18

M1080400

O RING

1

19

K3082010

GAUGE OIL LEVEL

1

20

K6320340

KIT CRANKCASE ASSY. RH

1

CRANKCASE RH & MAGNETO ASSEMBLY 14

REMARKS

FIG. No. 05

FIG. No. 05

CRANKCASE RH & MAGNETO ASSEMBLY REF. NO.

CRANKCASE RH & MAGNETO ASSEMBLY 15

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

21

F200230

OIL SEAL

1

22

K6180110

DEFLECTOR

1

23

K6180220

BEADING DEFLECTOR

1

24

R1010700

STUD CYLINDER HEAD

2

25

K3081750

OIL FILTER

1

26

K3200730

O RING DIA 37.5x3

1

27

K3081880

DRAIN PLUG

1

28

K3090380

SILENT BLOCK BUSH

1

29

K6030250

BUSH CENTER STAND

1

30

N5200500

HEX SCREW M6x25

2

31

N4080280

OIL PUMP ASSY

1

32

R1200180

HEX FL BOLT M6x60 [CR CASE L&R]

4

33

K3081720

PIPE INLET OIL PUMP

1

34

K6030180

COVER OIL PUMP

1

35

K6030210

O RING COVER OIL PUMP

1

36

S1010390

PIN SPROCKET

1

37

0332248

REC CSK HD SCR M6x16 6.8 ZNB

3

38

P1200150

WAVE SPRING WASHER M5

3

39

N9060320

PULSAR COIL

1

REMARKS

FIG. No. 06

FIG. No. 06

GEAR & GEAR CASE ASSEMBLY REF. NO.

GEAR & GEAR CASE ASSEMBLY 16

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K200120

CIRCLIP 47x2 H IS:3075

1

2

K6200160

BALL BEARING 25 x 47 x 12

1

3

K6200200

OILSEAL 30 X 40 X 7

1

4

K6080460

SHAFT COMP. REAR WHEEL

1

5

N2200150

BALL BEARING 17x40x12 - 6203

1

6

0339110

BALL BEARING 12x37x12 6301

2

7

K6080450

GEAR INTERMEDIATE MC

1

8

K6080440

SHAFT INTERMEDIATE MC

1

9

420602000

BALL BEARING

1

10

T4080540

OILSEAL CLUTCH SHAFT

1

11

K3082470

SHAFT CLUTCH NEW PEP

1

12

K3081490

GASKET GEAR CASE

1

13

K6030140

GEARCASE COMP M/C

1

14

M1200470

HEX FLANGE BOLT M6x30

7

15

K1200040

BALL BEARING

1

REMARKS

FIG. No. 07

FIG. No. 07

COVER VARIATOR & KICK STARTER ASSY. REF. NO.

COVER VARIATOR & KICK STARTER ASSY. 17

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

0332248

REC CSK HD SCREW M6x20 6.8

4

2

K6080800

COVER FAN CVT

1

3

K6080750

GEAR COMP KICKSTARTER DRIVE

1

4

K3081320

GEAR COMP. KS IDLER

1

5

P080610

SHIM 11.2x18.5x0.5

1

6

K3081530

SPRING KICK STARTER SHAFT

1

7

K3082190

BUSH KICK STARTER SHAFT

1

8

P200270

CRPH SCREW M6x12

1

9

P1200050

WAVE SPRING WASHER M6

1

10

K6180170

COVER CVT AIR OUTLET

1

11

K60301607D COVER VERIATOR ASSY.

1

12

K3081500

SPRING KS

1

13

K3081240

GEAR KICK STATER DRIVEN

1

14

P200150

CIRCLIP 11x1

1

15

K3081950

TUBE INLET CVT

1

16

K3081970

FOAM FILTER

1

REMARKS

FIG. No. 07

FIG. No. 07

COVER VARIATOR & KICK STARTER ASSY. REF. NO.

COVER VARIATOR & KICK STARTER ASSY. 18

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

17

K3081960

HOLDER FILTER

1

18

K3082000

CLAMP TUBE INLET

1

19

K3082740

PEDAL LEVER

1

20

420701700

COTTER PIN

1

21

K60811805D KICK STARTER LEVER

1

22

420051000

SPRING WASHER

1

23

420307700

HEX NUT M7x 1

1

24

F084100

WASHER LEVER KICK STARTER

1

25

420919000

CIRCLIP 8.0

1

26

K3081590

SPRING KS LEVER

1

27

K3200380

BALL KICK LEVER 7/3

1

28

K6081390

LEVER ASSY. KICKSTARTER

1

29

K3082170

BUSH K S SUPPORT PLATE

1

30

0074010

DOWEL PIN

2

31

N2200450

HEX FLANGE BOLT M6x1x50

2

32

M1200470

HEX FLANGE BOLT M6x30

5

REMARKS

FIG. No. 08

FIG. No. 08

CARBURETTOR ASSEMBLY REF. NO.

CARBURETTOR ASSEMBLY 19

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6040440

CARBURETTOR ASSY.

1

2

K3320270

CAP THROTTLE & STARTER

1

3

K3320250

MIXING CAP ASSY.

1

4

K3320260

GASKET (PACKING)

1

5

K6320850

SPRING HOLDER

1

6

K6320870

RING HOLDER

1

7

K6320800

E RING JET NEEDLE

1

8

K6320760

JET NEEDLE

1

9

K6320100

PISTON VALVE

1

10

K3320540

OVER FLOW & AIR VENT HOSE

2

11

K6320840

AIR ADJUSTER

1

12

K3321540

SPRING AIR ADJUSTER

1

13

K3320500

WASHER AIR ADJUSTER

1

14

K3320490

O RING AIR ADJUSTER

1

15

K6320370

ADJUSTER

1

16

K3320400

SPRING ( IDLE ADJUSTER)

1

17

K3320300

O RING FLANGE

1

REMARKS

FIG. No. 08

FIG. No. 08

CARBURETTOR ASSEMBLY REF. NO.

CARBURETTOR ASSEMBLY 20

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

18

K3320330

FLOAT ASSY.

1

19

N4320400

PILOT JET

1

20

K6320770

JET HOLDER

1

21

K6320780

MAIN JET (JET)

1

22

K6320790

NEEDLE JET

1

23

K3320310

PIN FLOAT

1

24

K3320320

NEEDLE VALVE ASSY.

1

25

K6320190

GUIDE HOLDER ASSY.

1

26

K320710

O RING (PLUNGER)

1

27

K320720

SPRING (PLUNGER)

1

28

K6320390

PLUNGER

1

29

K3320360

SEAL FLOAT BODY

1

30

K3321500

FLOAT BODY ASSY. NEW

1

31

K3320530

SCREW SET FLOAT BODY

4

32

N5320400

CLIP

2

33

K320640

CAP STARTER

1

34

N2320610

HOLDER

1

REMARKS

FIG. No. 09

FIG. No. 09

AIR CLEANER ASSEMBLY

1

REF. NO.

20 2 3 7

8

2

5

NO. OFF DRUM BR.

1

K6040660

AIR CLEANER ASSY.

1

2

0086010

HOSE CLIP DIA 41.5

2

3

K6040710

HOSE OUT LET

1

COVER AIR

1

4

6

7

REMARKS

7

—-

5

0335578

PUNCHED WASHER

2

6

M1200470

HEX FLANGE BOLT M6x30

2

7

K140820

HOSE CLIP

4

8

G4040330

DRAIN PIPE

1

9

K6040690

FILTER HOLDER COMP.

1

N.S

11

7

10

12

9

15

DESCRIPTION

14

4

13

PART NO.

16 17 16

10

—-

COVER HOLDER 1

1

N.S

11

—-

COVER HOLDER 2

1

“

12

K6040770

DRAIN PIPE

1

13

K6040900

HOSE BREATHER PVC

1

14

K6040680

SEAL AIR CLEANER BOTTOM

1

15

K6040730

SEAL AIR CLEANER

1

16

M1200660

CRR PAN HEAD SCREW M6x16

6

17

K6040700

COVER AIR CLEANER LH

1

18

P6040110

DRAIN PIPE SHORT

1

19

R1140440

HOSE CLIP DIA13 mm

1

20

K6040920

RESONATOR INTAKE

1

21

R1040460

CLIP HOSE BREATHER

1

22

K6040490

HOSE CRANKCASE BREATHER

1

23

R1140340

HOSE CLIP DIA

1

21

22

23 18 19

AIR CLEANER ASSEMBLY

N.S - NOT SERVICED 21

FIG. No. 10

FIG. No. 10

SECONDARY AIR INJECTION ASSEMBLY REF. NO.

SECONDARY AIR INJECTION ASSEMBLY 22

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6040400

HOSE AIR CUT VALVE

1

2

R1140350

HOSE CLIP DIA 7MM

3

3

0332048

CRPH SCR M5x55 6.8

2

4

N9041060

SEC AIR INJECTION VALVE

1

5

M1200660

CRPH SCREW M5x16

1

6

M1200520

HEX FLANGE BOLT M6x16

1

7

K3040620

COVER FILTER COMP. AIR INJ.

1

8

K3040640

SEAL AIR INJ. FILTER

1

9

K6040430

STICK COMP. AIR FILTER

1

10

K6040380

FOAM AIR INJECTION

1

11

K6040360

CASE FILTER AIR INJECTION

1

12

N2041150

HOSE CLIP

1

13

K3040670

HOSE AIR ENTRY

1

14

K3040650

GROMMET AIR INJECTION

1

15

K6040350

AIR FILTER ASSY. SAI

1

16

N2041160

HOSE CLIP No. 2

2

REMARKS

FIG. No. 10

FIG. No. 10

SECONDARY AIR INJECTION ASSEMBLY REF. NO.

SECONDARY AIR INJECTION ASSEMBLY 23

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

17

K3040230

HOSE AIR OUTLET

1

18

K6040320

PIPE COMP. AIR INJECTION

1

19

N8040340

O RING AIR INJECTION

1

20

0330408

WAVE SPRING WASHER M6

1

21

M1200520

HEX FLANGE BOLT M6x16

1

22

N4040560

TEE INSERT PIPE INTAKE

1

23

N8040370

HOSE CLIP VACUUM

2

24

N4040680

HOSE TEE INSERT

1

25

K6140180

HOSE VACUUM

1

26

N3160220

SPACER RC LAMP MTG

1

REMARKS

FIG. No. 11

FIG. No. 11

MUFFLER ASSEMBLY REF. NO.

MUFFLER ASSEMBLY 24

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6050410

MUFFLER GUARD

1

2

N9200100

HEX FLANGE BOLT M6x8.0

4

3

0335578

PUNCHED WASHER 6.5x13x1

4

4

M7200070

HEX FLANGE BOLT M8x1.25x55

2

5

0330318

WAVE SPRING WASHER M8

2

6

K6050430

MUFFLER GUARD FRONT

1

7

N3200210

PUNCHED WASHER 8.2x25x2

2

8

M1050310

GASKET EXHAUST PIPE

1

9

0334548

HEX NUT M8

2

10

K6050380

MUFFLER SUB ASSY.

1

11

K6050390

MUFFLER COMP ASSY.

1

12

M1200890

U NUT M8x1.25

2

13

K6222550

CVTI LOGO GUARD

1

REMARKS

FIG. No. 12

FIG. No. 12

HANDLE BAR & CABLE ASSEMBLY 4

REF. NO.

1 6 2

13 31

GRIP COMP THROTTLE

1

2

0332038

CRPH SCR M5x45

1

3

P1200150

WAVE SPRING WASHER M5

1

4

K6221890

MIRROR ASSY RH

1

5

K6222160

GROMMET MIRROR LH

2

6

K6221880

MIRROR ASSY. LH

1

7

K6320910

NUT MIRROR RH

2

8

K6150280

HANDLE BAR COMP

1

9

R3150050

GRIP LH

1

10

K200570

U NUT 10 X 1.25 FLANGED

1

11

P1200180

PUNCHED WASHER A11

1

12

K6150190

CONTROL LEVER ASSY. LH

1

13

K3200420

PAN HEAD SCREW SPECIAL

2

14

N3320510

ASSY. SWITCH STOP LAMP

2

16

15

K6150200

BRKT LEVER LH

1

46

16

K3150270

CLAMP LEVER BRKT LH

1

17

K3150250

BRAKE LEVER LH

1

18

409047000

NYLON LOCK NUT M6X 8

2

19

K6170010

CABLE ASSY. FRONT BRAKE

1

20

N2110690

SPRING FRONT BRAKE CABLE

1

21

N2110680

DUST SEAL FRONT BRAKE CABLE

1

22

0254038

PIN FR.BR. LEVER - BREAK

2

23

0334268

NUT FR.BR. CABLE ADJ.- BREAK

2

7

38

39

37

5

35

40

36 8

9

34 33 30 28

11

29

32

25

27

10

13

15

24

NO. OFF DRUM BR.

R3150060

5

41

DESCRIPTION

1 7

3

PART NO.

17 19

12

14

26 43

18

21 42

47

22

22 23

44

23 45 20

HANDLE BAR & CABLE ASSEMBLY 25

REMARKS

FIG. No. 12

FIG. No. 12

HANDLE BAR & CABLE ASSEMBLY 4

REF. NO.

1 6 2 7

3

5

41 13 31

7

38

39

37

5

35

40

36 8

9

34 33 30 28

11

29

32

25

27

10

13

15

24

17 19

12

14

18

21 42

23

NO. OFF DRUM BR.

24

K6170180

CABLE ASSY. CHOKE

1

25

K6170190

CABLE ASSY. THROTTLE

1

26

8200120

CRPH TAPPING SCREW M5*12

1

27

K6170180

CABLE ASSY. REAR BRAKE

1

28

420302700

HEX NUT M5x8

1

29

P1200150

WAVE SPRING WASHER M5

1

30

0335558

PUNCHED WASHER 5.5x12.0x1.0

1

31

K3150260

BRAKE LEVER RH

1

32

K3200660

HEX FLANGE BOLT M10x1.25x45

1

33

S1150500

BUSH ROUND

1

34

K3150280

CLAMP LEVER BRKT RH

1

35

K6150150

BRKT LEVER RH

1

36

420957700

PHILIPS HD SCREW M4x15

1

37

0330448

WAVE SPRING WASHER M4

1

38

K3150570

CASE THROTTLE UNDER

1

39

0254096

PIECE THROTTLE CABLE END

1

46

40

K6150140

CONTROL LEVER ASSY. RH

1

41

K150420

CASE THROTTLE UPPER

1

42

K3110690

SPRING BRAKE CABLE REAR

1

SCREW M3

1

47

22

22

DESCRIPTION

16 26 43

PART NO.

44

23

43 45 20

HANDLE BAR & CABLE ASSEMBLY 26

—-

44

K6150210

STOPPER PARKING BRAKE COMP.

1

45

S1200820

CIRCLIP 2.3 E CLIP

1

46

K6150250

HINGE PARKING BRAKE

1

47

K6150249

SPRING PARKING BRAKE

1

REMARKS

FIG. No. 13

FIG. No. 13

FUEL TANK & AUTO FUEL COCK ASSEMBLY REF. NO.

FUEL TANK & AUTO FUEL COCK ASSEMBLY 27

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

R1200380

HEX FLANGE BOLT M5x14

4

2

K6160520

FUEL SENDER UNIT

1

3

G5141700

UPPER CUP BREATHER

1

4

G5141710

LOWER CUP BREATHER

1

5

K6140300

FUEL TANK COMP.

1

6

R1200280

CRR PAN HEAD SCREW M4x20

3

7

K6140160

FUEL TANK CAP ASSY.

1

8

P1200050

WAVE SPRING WASHER M6

2

9

420011700

WASHER 6.4

2

10

420462700

HEX BOLT M6x20

2

11

R1140410

FUEL FILTER

1

12

K140820

HOSE CLIP

2

13

K6140320

HOSE FUEL TUBE

1

14

N2200500

HEX FLANGE BOLT M6x1.25

1

15

K3140060

AUTO FUEL COCK

1

16

N8040370

HOSE CLIP VACUUM

4

17

K3140240

HOSE FUEL CARBURETTOR

1

18

K3140260

SPRING VACUUM HOSE

2

19

K3140620

HOSE VACUUM

1

20

K6140290

FUEL TANK ASSY.

1

21

K6320480

COVER CAP FUEL TANK

1

REMARKS

FIG. No. 14

FIG. No. 14

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY REF. NO. 1

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY 28

PART NO. —-

NO. OFF DRUM BR.

REMARKS

HOUSING HEAD LAMP FRONT

1

Ref. P. No. 51, 52

DESCRIPTION

2

K6320430

GROMMET HEAD LAMP

2

3

K3161510

POSITION BULB HEAD LAMP

2

4

K6160480

POSION BULB WIRE ASSY.

2

5

K6321070

P CLAMP

2

6

K200300

S T SCREW 3.5x16

2

7

K6221430

HEAD LAMP ASSY.

1

8

M7160190

BULB HEAD LAMP

1

9

K6320720

SPRING CLIP + SPRING BRKT

1

10

K6320720

SCREW

2

11

N8324800

BOOT HEADLAMP HOLDER

1

12

N8324800

AIR VENT

1

13

K6320720

SPRING CLIP + SPRING BRKT

1

14

K6320420

CLIP NUT M6

1

15

0336088

PUNCHED WASHER 4.3x9x1

4

16

R1160190

SWITCH LIGHTING

1

FIG. No. 14

FIG. No. 14

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY REF. NO.

HEAD LAMP ASSEMBLY & HOUSING ASSEMBLY

PART NO.

DESCRIPTION

REMARKS

17

K6221410

HOUSING HEAD LAMP REAR

1

18

R1160200

SWITCH START

1

19

K6160470

BEAM CONTROL CUM PASS SWITCH

1

20

R1200280

CRR PAN HD SCREW M4x20

4

21

R1160210

SWITCH TSL

1

22

R1160230

SWITCH HORN

1

23

M1200670

CRR PAN HEAD SCREW M6x16

2

24

0335608

PUNCHED WASHER 6.5x16x1.2

1

25

420464700

HEX SCREW M6x16

1

26

K200320

CRR PAN HEAD S TAP SCREW 4.2x16

7

27

K6321090

HEAD LAMP W/O BULB

1

N.I

28

K6321100

TSL LH W/O BULB

1

“

29

K6321110

TSL RH W/O BULB

1

“

N.I - NOT ILLUSTRATED 29

NO. OFF DRUM BR.

FIG. No. 15

FIG. No. 15

SEAT ASSEMBLY REF. NO.

SEAT ASSEMBLY 30

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6130150

SEAT ASSEMBLY

1

2

K6130140

COVER COMP SEAT

1

3

K6130130

SEAT FOAM

1

4

K6130120

SEAT BASE

1

5

R1130090

BOLT PLATE COMP SEAT

1

6

R1130110

HEX SCREW M6

1

7

M1200900

HEX FLANGE NUT M6x1

1

8

R1130100

HINGE COMP. SEAT

1

9

K6130160

PACKING SEAT

1

10

K210800

O RING

1

11

K6130100

CUSHION SEAT REAR

2

REMARKS

FIG. No. 16

FIG. No. 16

FRAME & FOOT REST ASSEMBLY REF. NO.

FRAME & FOOT REST ASSEMBLY 31

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6150270

IGNITION LOCK

1

2

K3100590

CUP BOTTOM

1

3

S1125290

RACE STEERING INNER

1

4

0332238

REC CSK HD SCREW M6x12

2

5

N3200190

HEX FL. BOLT M6x30

2

6

P1200050

WAVE SPRING WASHER M6

2

7

K6122300

BUSH FOOTREST

2

8

0335605

PUNCHED WASHER

2

9

K6122650

PILLION FOOTREST RH

1

10

3030515

SPRING KS LEVER

2

11

0339204

BALL KICK STARTER

2

12

K6122760

FRAME COMP.

1

13

K6210100

REAR LATCH ASSY.

1

14

0335558

PUNCHED WASHER 5.5x12x1.0

2

15

0331708

CRPH SCREW M5X12

2

16

U2200010

HEX FL. BOLT M8x30

4

17

K6221600

PILLION HANDLE COMP.

1

18

420496700

HEX BOLT M10x40

1

19

0330328

WAVE SPRING WASHER M10

1

20

K6122660

PILLION FOOTREST LH

1

REMARKS

FIG. No. 16

FIG. No. 16

FRAME & FOOT REST ASSEMBLY REF. NO.

FRAME & FOOT REST ASSEMBLY 32

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

21

K6121480

FOOTREST ASSY PILLION

1

22

N9200030

HEX FL . BOLT M845

2

23

K3122840

COTTER PIN FOOTREST FOLDABLE

1

24

K3122830

PIN FOOTREST FOLDABLE

1

25

K3122800

SPRING FOOTREST FOLDABLE

1

26

K3122850

COTTOR PIN FOOTREST FOLDABLE

1

27

K3123140

PAD FOOTREST FOLDABLE

1

28

K6121490

FOOTREST COMP. PILLION

1

29

K3122820

PIN FOOTREST FOLDABLE

1

30

N5111200

AXLE 10x221.5

1

31

K6090640

SHOCK ABSORBER

1

32

K6200060

HEX BOLT M10x1.5x250

1

33

0330328

WAVE SPRING WASHER M10

1

34

K200160

HEX NUT M10

1

35

K6090530

TOGGLE LINK ASSY.

1

36

K6090680

SILENT BLOCK

2

37

K6090590

SPACER ASSY. TOGGLE LINK

1

38

K6090510

BUMP STOPPER TOGGLE LINK

1

39

0330318

WAVE SPRING WASHER M8

2

40

0335528

PUNCHED WASHER 10.5x18x1.6

2

REMARKS

FIG. No. 17

FIG. No. 17

CENTER STAND & PROP STAND ASSEMBLY REF. NO.

CENTER STAND & PROP STAND ASSEMBLY 33

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6121040

CENTER STAND ASSY

1

2

N8110710

SPLIT PIN

3

3

K6200080

CLEVIS PIN CENTER STAND

2

4

K6121470

CENTER STAND COMP

1

5

S1125310

CUSHION

1

6

K3124270

LEVER COMP. CENTER STAND

1

7

K3122140

SPRING CENTER STAND

1

8

0334548

HEX NUT M8

1

9

K6121090

PROP STAND COMP.

1

10

N9200010

HEX BOLT M8 x 1.25 x 30

1

11

N8121890

SPRING PROP STAND

1

12

K6320450

PROP STAND KIT

1

13

K6170090

CABLE GUIDE FRONT

1

REMARKS

FIG. No. 18

FIG. No. 18

FRONT FORK ASSEMBLY

16

15

REF. NO.

17 7

18

23

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6101000

LEG ASSY. RH FRONT FORK

1

2

K6100880

INNER TUBE

2

3

U1100120

PIECE OIL LOWER

2

4

K6101010

OUTER TUBE RH

1

5

N8101220

PACKING

2

6

N8101230

HEX ALEN BOLT

2

7

K6100960

NUT FRONT FORK

2

8

N3102410

SEAL DUST FRONT FORK

2

9

N3100290

SNAP RING

2

10

N3102420

OIL SEAL

1

11

K6100900

SPRING - 1

2

12

N3100330

RING DAMPER PISTON

2

5

13

K6100870

CYLINDER FORK

2

6

14

K6320560

REBOUND SPRING

2

15

410058700

LOCK NUT STEERING

1

16

K3100830

WASHER STEERING STEM

1

17

K3100800

ARRESTER STEERING STEM

1

1

8

22

9

19

10

20 21

11

24

2

25 26

28

12

28

27

13 33 29

3 14

30

4

32 31

26

24 25

FRONT FORK ASSEMBLY 34

REMARKS

FIG. No. 18

FIG. No. 18

FRONT FORK ASSEMBLY

16

15

REF. NO.

17 7

18

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

18

M7101170

DUST SEAL

1

19

420404000

STEERING BALL

22

20

K3200450

BALL CAGE COMP. LOWER

1

21

K3100600

CONE BOTTOM

1

22

K3101080

CONE TOP

1

23

K6100890

LOWER BRKT COMP.

1

24

0335578

PUNCHED WASHER 6.5x13x1

2

25

P1200050

WAVE SPRING WASHER

2

26

420464700

HEX SCREW M6x16

2

27

K6170140

CABLE GUIDE FRONT TOP

1

28

R1200160

HEX BOLT M10x1.25x40

4

29

N3200220

HEX FLANGE BOLT M6x1.25x16

4

5

30

K6100990

LEG ASSY. LH FRONT FORK

1

6

31

K6101020

OUTER TUBE LH

1

32

K6170130

CABLE GUIDE FRONT LH

1

33

K6100980

FRONT FORK ASSY.

1

1

8

23

22

9

19

10

20 21

11

24

2

25 26

28

12

28

27

13 33 29

3 14

30

4

32 31

26

24 25

FRONT FORK ASSEMBLY 35

REMARKS

FIG. No. 19

FIG. No. 19

FRONT WHEEL ASSEMBLY REF. NO.

FRONT WHEEL ASSEMBLY 36

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

0334158

NUT REAR SWING ARM PIVOT

1

2

0335538

PUNCHED WASHER 12.5x22x2.3

2

3

K6110830

SPACER COMP FRONT AXLE

1

4

K3200770

BALL BEARING 6201

2

5

K6111170

WHEEL ASSY. FRONT

1

6

K6111160

TYRE 90/90-12

1

7

K4110140

VALVE TUBE

1

8

K61108705D ALLOY WHEEL FRONT 1.85*12

1

9

K6110730

SPACER COMP. FRONT HUB

1

10

K6110920

SEAL BRAKE PANEL 2

1

11

K6110490

GEAR SPEEDO

1

12

N5110790

WASHER SPEEDOMETER GEAR THR

1

13

K61110605D PANEL SUB ASSY. FRONT BRAKE

1

14

K6320590

SHOE SET BRAKE 130 DIA

1

15

N2110130

CAM BRAKE

1

16

K61110505D PANEL COMP. FRONT BRAKE

1

17

N3110120

1

SHIM 5.7x10x0.4 OILED

REMARKS

FIG. No. 19

FIG. No. 19

FRONT WHEEL ASSEMBLY REF. NO.

FRONT WHEEL ASSEMBLY 37

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

0334158

NUT REAR SWING ARM PIVOT

1

2

0335538

PUNCHED WASHER 12.5x22x2.3

2

3

K6110830

SPACER COMP FRONT AXLE

1

4

K3200770

BALL BEARING 6201

2

5

K6111170

WHEEL ASSY. FRONT

1

6

K6111160

TYRE 90/90-12

1

7

K4110140

VALVE TUBE

1

8

K61108705D ALLOY WHEEL FRONT 1.85*12

1

9

K6110730

SPACER COMP. FRONT HUB

1

10

K6110920

SEAL BRAKE PANEL 2

1

11

K6110490

GEAR SPEEDO

1

12

N5110790

WASHER SPEEDOMETER GEAR THR

1

13

K61110605D PANEL SUB ASSY. FRONT BRAKE

1

14

K6320590

1

SHOE SET BRAKE 130 DIA

REMARKS

FIG. No. 20

FIG. No. 20

REAR WHEEL ASSEMBLY REF. NO.

REAR WHEEL ASSEMBLY 38

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

S1200910

FLANGE U NUT M16x1.5

1

2

S1111430

PUNCHED WASHER A6.6

1

3

K6111160

TYRE 90/90-12

1

4

K6111190

WHEEL ASSY. REAR

1

5

K4110140

VALVE TUBE

1

6

K61108805D ALLOY WHEEL REAR 2.15*12

1

7

1110020

SHOE SET BRAKE 130 DIA

1

8

K6110840

BRAKE CAM REAR NP.015

1

9

0178030

O RING BRAKE CAM

1

10

3230515

SPRING BRAKE SHOE

2

11

0331248

HEX BOLT M6x1.0x33 4.8

1

12

K6110800

LEVER COMP. BRAKE REAR

1

13

420001700

PUNCHED WASHER16.5x33.2x3.15

1

REMARKS

FIG. No. 21

FIG. No. 21

TAIL LAMP & REAR FENDER ASSEMBLY

TAIL LAMP & REAR FENDER ASSEMBLY 39

REF. NO.

PART NO.

1

—-

NO. OFF DRUM BR.

REMARKS

TAIL COVER CENTER

1

Ref. P. No. 51, 52

DESCRIPTION

2

0332275

CRR PAN HEAD SCREW

2

3

K200320

CRR PAN HD TAPPING SCREW

2

4

K6220620

RETAINER CLIP

2

5

K6221460

TAIL LAMP ASSY.

1

6

0332275

CRPH SCREW M6x20 6.8

2

7

N8122610

CUP WASHER

4

8

N3120130

GROMMET

6

9

M1200820

CRPH SCREW M6x20 6.8

2

10

K3160450

BULB TSL AMBER

2

11

K6321080

CORD SET TSL REAR

1

12

—-

NPL WIRE ASSY.

1

13

—-

BULB NPL

1

14

K6221590

FENDER REAR

1

15

N4221270

RUBBER TOOL BOX

1

16

M7160120

REFLEX REFLECTOR

1

FIG. No. 21

FIG. No. 21

TAIL LAMP & REAR FENDER ASSEMBLY

TAIL LAMP & REAR FENDER ASSEMBLY 40

REF. NO.

PART NO.

17

—-

DESCRIPTION

NO. OFF DRUM BR.

COVER BOTTOM TAIL CENTER

1

18

N3200220

HEX FLANGE BOLT M6x1.25x16

2

19

K3200840

RETAINER CLIP NUT M6

2

20

0332275

CRR PAN HEAD SCREW

2

21

D127420

LICENSE PLATE PAINTED

1

22

P1200050

WAVE SPRING WASHER M6

2

23

P1200060

HEX NUT M6 ZNG

2

24

0330408

WAVE SPRING WASHER M6

2

25

0334560

HEX NUT M5

1

26

0335558

PUNCHED WASHER 5.5x12x1

1

REMARKS Ref. P. No. 51, 52

FIG. No. 22

FIG. No. 22

SPEEDOMETER ASSEMBLY REF. NO.

1

2

4

7

5

6 8

SPEEDOMETER ASSEMBLY 41

DESCRIPTION

NO. OFF DRUM BR.

1

K6221420

SPEEDOMETER ASSY

1

2

K6221950

TOP COVER SPEEDO METER

1

SPEEDO COVER DIAL

1

3

3

PART NO.

—-

4

K6170120

SPEEDO CABLE ASSY.

1

5

N5320860

BULB 12V 1.7W

5

6

K6160530

CORD SET SPEEDOMETER

1

7

K6320880

INNER SPEEDO CABLE

1

8

K3110700

O RING SPEEDO

1

REMARKS

FIG. No. 23

FIG. No. 23

FRONT & REAR PANEL ASSEMBLY REF. NO.

NO. OFF DRUM BR.

N8200220

CRR PAN HD TAP SCREW ST4.2x16

1

2

N3211120

LICENCE PLATE FRONT

1

3

420462700

HEX SCREW

2

4

K6221110

BRKT LICENCE PLATE FRONT

1

5

K6221450

TURN SIGNAL LAMP ASSY FR R

1

6

K6321110

TURN SIGNAL LAMP FR RH W/O BULB

1

7

K3160450

BULB TSL AMBER

2

8

K6160500

CORD SET TSL FRONT RH

1

9

K6160490

CORD SET TSL FRONT LH

1

PANEL FRONT

1

—-

11

7130020

NUT SEAT TAIL COVER CENTRE

8

12

N3200340

CRR FL. PAN HD TAP SCRST4.2x13

18

13

K3220870

RETAINER HINGE PEP+ REF

1

14

K6221500

PANEL REAR

1

15

K6222180

GROMMET, DASHBOARD

1

PIN BAG HOOK

1

BAG HOOK WITH PIN

1

16 17 42

DESCRIPTION

1

10

FRONT & REAR PANEL ASSEMBLY

PART NO.

—K3220860

REMARKS

Ref. P. No. 51, 52

FIG. No. 23

FIG. No. 23

FRONT & REAR PANEL ASSEMBLY REF. NO.

NO. OFF DRUM BR.

N3200220

HEX FL BOLT M6x16 ZNG

1

19

K6221790

GRILL PANEL FRONT

1

PANEL FR BOTTOM UNPAINTED BLACK

1

—-

21

K6221440

TURN SIGNAL LAMP ASSY FR LH

1

22

K6321100

TURN SIGNAL LAMP FR LH W/O BULB

1

FRONT FENDER

1

23

43

DESCRIPTION

18

20

FRONT & REAR PANEL ASSEMBLY

PART NO.

—-

24

0331748

CRR PAN HEAD SCREW

1

25

K6222230

MUD FLAP

1

26

K6222000

FENDER FRONT REAR

1

27

N3200220

HEX FLANGE BOLT M6x1.25x16

4

28

N8200060

HEX FLANGE BOLT M6x40

2

REMARKS

Ref. P. No. 51, 52

Ref. P. No. 51, 52

FIG. No. 24

FIG. No. 24

SIDE PANEL LH, RH & REAR ASSEMBLY REF. NO.

SIDE PANEL LH, RH & REAR ASSEMBLY 44

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6221940

COVER FUEL TANK

1

1

K6221940

COVER FUEL TANK

1

2

P200270

CRPH SCR M6x12 6.8

2

3

K6221810

UTILITY BOX

1

4

N3200210

PUNCHED WASHER 8.2x25.0x2

4

5

K200320

CRR PAN HEAD TAP SCREW 4.2x16

4

6

0331748

CRPH SCREW M6x16 6.8

3

7

P3200010

CRPH SCREW M6x12 6.8

2

8

U2200010

HEX FLANGED BOLT M8x27

2

9

—-

SIDE PANEL LH

1

10

N8220400

CUSHION FUEL TANK

2

11

—-

COVER FRONT RH

1

11A K6222280

COVER FRONT ASSY. RH

1

12

N3200340

CRR FL PAN HD TAP SCREW 4.2x13

16

13

—-

SIDE TRIM FLOOR L H

1

14

K3200840

RETAINER CLIP NUT M6

2

15

K6222170

BAGHOOK

1

16

K6221580

COVER FRONT

1

17

K3200320

CRR PAN HD TAP SCREW 4.2x16

1

18

K6220870

LID UTILITY BOX

1

19

0332275

SCREW - CRPH M6x16 6.8

7

20

K6210140

SEAT LOCK ASSY.

1

21

—-

SIDE PANEL RH

1

REMARKS

REF. P. No. 51, 52

REF. P. No. 51, 52

REF. P. No. 51, 52

FIG. No. 24

FIG. No. 24

SIDE PANEL LH, RH & REAR ASSEMBLY REF. NO. 22

P1200070

23

45

DESCRIPTION

NO. OFF DRUM BR.

HEX SCREW M6x16

2

—-

COVER REAR TOP RH

1

24

—-

SIDE TRIM FLOOR RH

1

25

K3200860

CRR PAN HEAD SCREW M6X30

2

26

K3200840

RETAINER CLIP NUT M6

2

27

M1200530

HEX FLANGE BOLT M6x20

6

28

N5200430

PUNCHED WASHER 8.5x16.0x1.2

4

29

K6221510

FLOOR BOARD

1

30

7130020

NUT SEAT TAIL COVER CENTER

2

COVER FRONT LH

1

31A K6222270

COVER FRONT ASSY. LH

1

32

—-

COVER REAR TOP LH

1

33

K6220260

COVER BOTTOM FLOOR - WEGO

1

34

K6150360

CAM SEAT LOCK

1

35

K6170160

CABLE SEAT LOCK

1

36

K6170150

CABLE FUEL TANK

1

37

K6222240

BRKT SIDE PANEL LH

1

38

K6222250

BRKT SIDE PANEL RH

1

39

M1200520

HEX FLANGE BOLT M6x30

1

40

M1121060

CUP WASHER

1

41

K6220130

MUDGUARD REAR

1

42

M1200470

HEX FLANGE BOLT M8x45

1

31

SIDE PANEL LH, RH & REAR ASSEMBLY

PART NO.

—-

REMARKS

REF. P. No. 51, 52

FIG. No. 25

FIG. No. 25

WIRING HARNESS & ELECTRICAL ASSEMBLY REF. NO.

WIRING HARNESS & ELECTRICAL ASSEMBLY 46

PART NO.

DESCRIPTION

NO. OFF DRUM BR.

1

K6060240

CORD SET MOTOR

1

2

K6160440

CORD SET SWITCHES

1

3

M1160600

FUSE 10AMPS

1

4

N9160380

ELECTRONIC FLASHER UNIT

1

5

R2160100

STARTER RELAY ASSY

1

6

K6160430

WIRING HARNESS

1

7

K3160270

HORN ASSY.

1

8

0332068

CRPH SCREW M6x12 6.8

1

9

P1200050

WAVE SPRING WASHER M6

2

10

K3060590

REGULATOR CUM RECTIFIER

1

11

K6060360

TCI UNIT

1

12

K6160510

CORD SET STARTER RELAY

1

13

0332275

SCREW CRPH M6x16

1

14

K6210480

LOCK SET

1

15

K6122670

BATTERY HOLDER COMP.

1

16

N3160060

BAND BATTERY

1

17

R3160090

BOOT STARTER RELAY

1

18

K06012000

BATTERY (CHARGED)

1

19

K3160990

MOBILE CHARGER PORT

1

20

K6060120

IGNITION COIL

1

21

R1060200

SEAL HT CORD

1

22

N8060170

SUPPRESSOR CAP ASSY.

1

23

K6320470

SEAL SPARK PLUG

1

24

K3160190

BEEPER

1

25

K6321060

KIT IGNITION SWITCH BASE

1

REMARKS

FIG. No. 26

FIG. No. 26

TOOL KIT ASSEMBLY REF. NO.

TOOL KIT ASSEMBLY 47

PART NO.

1

K6210090

2

DESCRIPTION

NO. OFF DRUM BR.

TOOL KIT NP.015

1

—-

TOOL BAG

1

3

—-

BIT (+) ( - )

1

4

—-

GRIP DRIVER

1

5

—-

BOX SPANNER

1

6

—-

SPANNER DIA 10x12

1

7

—-

TOMMY BAR

1

8

—-

RING SPANNER

1

9

—-

HANDLE RING SPANNER

1

REMARKS

TVS JUPITER KIT & KIT CONTENTS S. No.

1

2

3

4

5

6

KIT PART NO.

N8020300

N8020340

N8020350

N8020310

N8020320

N8020330

KIT DESCRIPTION

PISTON KIT STD

PISTON KIT I O/S

PISTON KIT II O/S

RING SET PISTON STD

RING SET PISTON I O/S

RING SET PISTON II O/S

MODEL

S. NO.

JUPITER

JUPITER

JUPITER

JUPITER

JUPITER

JUPITER

48

PART NO.

KIT CONTENTS DESCRIPTION

QTY

1

K6020120

PISTON DIA 53.5

1

2

R1020320

RING PISTON TOP

1

3

R1020330

RING 2ND PISTON

1

4

R1020340

3 PIECE OIL RING

1

5

N2010690

PIN PISTON

1

6

N2200340

CIRCLIP PISTON PIN

2

1

K6320020

PISTON Ist O/S

1

2

R1320090

RING PISTON TOP I O/S 0.25

1

3

R1320110

RING PISTON 2nd O/S 0.25

1

4

R1320130

33 PIECE OIL RING O/S 0.25

1

5

N2010690

PIN PISTON

1

6

N2200340

CIRCLIP PISTON PIN

2

1

K6320030

PISTON 2nd O/S

1

2

R1320100

RING PISTON TOP O/S 0.50

1

3

R1320120

RING PISTON 2nd O/S 0.50

1

4

R1320140

3 PIECE OIL RING O/S 0.50

1

5

N2010690

PIN PISTON

1

6

N2200340

CIRCLIP PISTON PIN

2

1

R1020320

RING PISTON TOP

1

2

R1020330

RING 2ND PISTON

1

3

R1020340

3 PIECE OIL RING

1

1

R1320090

RING PISTON TOP I O/S 0.25

1

2

R1320110

RING PISTON 2nd O/S 0.25

1

3

R1320130

3 PIECE OIL RING O/S 0.25

1

1

R1320100

RING PISTON TOP O/S 0.50

1

2

R1320120

RING PISTON 2nd O/S 0.50

1

3

R1320140

3 PIECE OIL RING O/S 0.50

1

TVS JUPITER KIT & KIT CONTENTS S. No.

7

8

9

10

KIT PART NO.

K6320350

K6320330

K6320340

K6320460

KIT DESCRIPTION

CYLINDER BLOCK & PISTON KIT

CRANKCASEASSEMBLY KIT LH

CRANKCASEASSEMBLY KIT RH

COVER & CYLINDER HEAD COMP KIT

MODEL

S. NO.

JUPITER

JUPITER

JUPITER

JUPITER

49

PART NO.

KIT CONTENTS DESCRIPTION

QTY

1

R1011040

CYLINDER BLOCK

1

2

R1011050

GASKET CYL HEAD

1

3

R1010930

GASKET CYLINDER

1

4

K6020120

PISTON DIA 53.5

1

5

R1020320

RING PISTON TOP

1

6

R1020330

RING 2ND PISTON

1

7

R1020340

3 PIECE OIL RING

1

8

N2010690

PIN PISTON

1

9

N2200340

CIRCLIP PISTON PIN

2

1

K6030100

CRANKCASE LH

1

2

N2080920

PIPE BREATHER

1

3

F085230

BOLT OIL DRAIN

2

4

F084010

GASKET OIL DRAIN

2

5

K3090380

SILENT BLOCK BUSH

1

6

S1090500

SILENT BLOC SHOCK ABSORBER

1

7

K3081750

OIL FILTER

1

8

K3200730

O RING DRAIN PLUG

1

9

K3081880

DRAIN PLUG

1

10

K6200160

BALL BEARING 25 x 47 x 12 2RS1

1

11

K200120

CIRCLIP 47x2 H IS:3075 INT (TSDS-0411)

1

1

K6030120

CRANKCASE RH

1

2

K3090380

SILENT BLOCK BUSH

3

1

R1010910

HEAD COMP CYLINDER N27

1

2

R1010950

COVER CYLINDER HEAD

1

3

M1010040

SEAT INTAKE VALVE

1

4

M1010050

SEAT EXHAUST VALVE

1

5

M1010060

GUIDE VALVE

2

6

S1010540

RING.SNAP VALVE GUIDE

2

TVS JUPITER KIT & KIT CONTENTS S. No.

11

12

13

14

KIT PART NO.

K6081060

K6320440

K6320450

K6081390

KIT DESCRIPTION

CVT DRIVEN ASSY

STEERING CONE KIT

KIT PROP STAND

PEDAL ASSY KICK STARTER KIT

MODEL

S. NO.

JUPITER

JUPITER

JUPITER

JUPITER

50

PART NO.

KIT CONTENTS DESCRIPTION

QTY

1

K6070300

CLUTCH ASSY

1

2

K6081070

FACE FIXED DRIVEN ASSY

1

3

K6081080

FACE MOVABLE DRIVEN ASSY

1

4

K6081140

PIN, MOVABLE DRIVEN .

3

5

K6081150

SPACER, PIN MOVABLE DRIVEN

3

6

K6081120

SPRING MOVABLE DRIVEN .

1

7

K6081130

SHEET MOVABLE DRIVEN .

1

8

K6081090

COLLAR SPRING

1

9

K6070320

NUT CLUTCH SHOE .

1

10

K6081160

OIL SEAL MOVABLE DRIVEN

2

11

K6081110

O-RING MOVABLE DRIVEN .

1

12

K6081100

O-RING 38.70 2.00

1

1

K3100600

CONE BOTTOM

1

2

K3200450

BALL DIA 6.35

18

3

K3100530

CONE TOP

1

4

420404000

3/16 BALLS

22

5

K3100800

ARRESTOR STEERING STEM

1

6

M7101170

DUST SEAL STEERING UPPER

1

7

K3100830

WASHER STEERING STEM

1

8

410058700

STEERING LOCK NUT

1

1

K6121090

PROP STAND COMP

1

2

N8121890

SPRING PROPSTAND

1

3

0334548

HEX NUT M8 8 ZNB

1

4

N9200010

HEX BOLT M8 x 1.25 x 30

1

1

420919000

CIRCLIP 8.0

1

2

F084100

WASHER KICKSTARTER LEVER

1

3

K3200380

BALL KICK STARTER 7/32

1

4

K3081590

SPRING K S LEVER

1

5

K3081690

PEDALLEVER MACHINING

1

REVISION 01 / JAN 2014

(REPRINT OF THIS CATALOGUE IN ANY FORM IS PROHIBITED)