Khargone Super Thermal Power Project (2 × 660 Mw): Ntpc Limited

Digitally signed Signature Not Verified by soumyajit mukherjee Date: 2017.08.02 10:45:05 IST Reason: CAT IV Location: NTPCEOC

NTPC LIMITED

KHARGONE SUPER THERMAL POWER PROJECT (2 × 660 MW)

(A GOVERNMENT OF INDIA ENTERPRISE)

LARSEN & TOUBRO LTD. COMMENT SHEET

DOC TITLE Doc./ L&T DOC NO. LM1013TAA193 NTPC DOC NO. 9578-001-110-PVM-X-003 Reviewed By Review Date / Location

Sl. No.

1 2

3

NTPC Comment L&T's Clarification (Response / Resolution) on NTPC Rev. No. 00 ( NTPC Rev No.00) NTPC Transmittal No.: CC:PE:9578110:17864 / Date of response: 21-07-2017 Date:17-07-17 CC:PE:957811 1.Please furnish the document. Noted. 0:17864 Noted. CC:PE:957811 Page No. / Clause No. / Sheet No.

0:17864

NTPC Comment ( NTPC Rev No.01)

L&T's Clarification (Response / Resolution) on NTPC Rev. No. 01

NTPC Transmittal No.:

Date of response:

2.Refer Comments in Drawing.

o&M manual of central lube oil purification shall consist of all C&I items details like instrument data sheet , its catalogue , its O&M manual, logic (if applicable ) ,Local panel details etc

Noted & Revised.

Page 1 of 1

Remarks

Item Status

DEBABRATA KUNDU PROJECT ENGINEERING MANAGER KHARGONE 2017.07.21 16:27:16 +05'30'

2 × 660 MW KHARGONE SUPER THERMAL POWER PROJECT

Larsen & Toubro Ltd.

O&M MANUAL FOR TURBINE OIL PURIFIER

L&T – MHPS Turbine Generators Pvt. Ltd. Doc. No.: LM1013TAA193 Rev. No.:01 Date: 21.07.17

REVISION SUMMARY SHEET Rev No.

Details / Description

Date

00

First Submission

04.06.17

01

Revised as per NTPC comments.

21.07.17

Page 2 of 2

LUBE OIL PURIFER

The lube oil purifier (01MAV21AT201) purifies the oil from dirt, dust and emulsified water. Thereby reducing the amount of water in the Main oil tank (01MAV01BB101) below 500 PPM and maximum particle size to 15/12 as per ISO 4406 in single pass, with inlet oil quality of 21/18 as per ISO 4406 and 15000 PPM moisture.

Lube oil purifier (01MAV21AT201) is having a capacity of 8200 LPH is used to purify the oil stored in main oil tank (01MAV01BB101). Lube oil purifier (01MAV21AT201) is mounted on the ground floor.

The purifier filter pump 8200 LPH (01MAV21AP101) is AC motor (01MAV21AP101-M01) driven positive displacement gear pump. Lube oil filter pump (01MAV21AP101) feds oil to the pre filter (01MAV21AT103) to purify the mechanical particle (code 15/12 as per ISO 4406). After purify the foreign particle oil feds to

Coalescer filter (01MAV21AT102) from main oil tank

(01MAV01BB101) through suction strainer (01MAV21AT101) with DPI-31 (01MAV21CP501).

The oil delivered by the oil purifier filter pump (01MAV21AP101) enters in to coalescer filter (01MAV21AT102) in which emulsified water is coalesced into large droplets in the course of passing through the coalescer cartridges so that they drop by gravity to the bottom of the vessel.

Automatic water drain system: When the water level rises level Indicator Switch LIS-31 (01MAV21CL201) installed in coalescer vessel gives signal to Solenoid valve (01MAV21AA051) to open. Flow meter is provided at drain outlet to measure the water flow from coalescer. The lube oil purifier (01MAV21AT201) is equipped with heater (01MAV21AH101) to maintain the temperature 35 deg C. Centralized purifier (00MAV21AT201) is a common purifier provided between Dirty oil tank (00MAV22BB201) and Clean oil tank (00MAV22BB101). This is common for both the units. For Lube oil purifier GA drawing, please refer the NTPC document number 9578-001-110-PVM-B014.

[Type text] L&T–MHPS TURBINE GENERATORS PVT. LTD

PTss - TOC TURBINE LUBRICATION OIL COALESCING PURIFICATION SYSTEM EQUIPMENT MANUAL

Power Transformers Sales and Services (India) Private Limited No. 13/7, Muthaliyar Thotam, Irugur, Coimbatore, Tamil Nadu – 641 103. India Mobile: +91 94437 24733 +91 94430 33083 Website: www.ptssglobal.com

Email: [email protected]

* Pic above may not be the actual equipment delivered 1

S.No

CONTENTS

PAGE No

1

EQUIPMENT SPECIFICATIONS

3

2

GENERAL DESCRIPTION

3

3

INSTALLATION STEPS

5

4

START-UP PROCEDURE

6

5

ROUTINE OPERATION

8

6

CARTRIDGE CHANGEOUT

9

7

REPLACEMENT CARTRIDGE & GASKET INFORMATION

10

8

WORKING PRINCIPLE OF TOC

11

9

CONTROL PANEL FRONT VIEW

12

10

CONTROL PANEL INNER VIEW

13

11

PRODUCT SELECTION CHART

14

12

FLOW SCHEMATIC DIAGRAM

15

13

GENERAL ARRANGEMENT DIAGRAM

17

14

ELECRICAL CIRCUIT DIAGRAM

19

15

INSTRUMENTATION DATA SHEET

34

16

CARTRIDGES CATALOGUES

62

2

PTss - TURBINE LUBRICATION OIL COALESCING SYSTEM 1. EQUIPMENT SPECIFICATIONS TECHNOLOGY PTss-TOC is based on the Technology developed and ofered by Parker-Velcon, USA. Power Transformers Sales and Services (India) Private Limited has been Technically Supported as a manufacture's Integrator. PTss-Turbine Lubricaton Oil Coalescing System is designed to remove free water and solid contaminants from Turbine Lube Oil. PROCESS Equipment consists of a self-priming positve displacement pump and motor designed to work at specifed fow rate. At the frst stage is a vertcal Pre-flter vessel, a second stage horizontal Coalescer /Separator vessel, and a third stage polishing flter vessel suitably designed to take care of the Process Oil Specifcatons and its infuent characteristcs and its desired out fuent requirements. The system is factory equipped and completely tested with instruments and gauges based on the design schematcs approved for the above needs.

2. GENERAL DESCRIPTION 2.1 PREFILTER STAGE The frst stage Pre-flter is designed to remove partculate solid contaminants. It contains 0.8 micron nominal rated synthetc media flter cartridges as standard equipment. The dirt load is monitored by a diferental pressure switches which indicates when cartridges are plugged with contaminant solids and need to be replaced. The housing has an air vent and manual oil drain. It houses sufciently no of cartridges suitably designed to take care of the Process Oil Specifcatons and its infuent characteristcs and its desired out fuent requirements. 2.2 FILTER/SEPARATOR STAGE The second stage Coalescer/separator vessel removes free water. Finely dispersed water coalesces (grows into large drops) in the Coalescer cartridges. These drops setle into the vessel sump where collected water is drained automatcally. The Coalescer cartridges also flter any partculate solids that might pass through the Pre-flter stage. The dirt load is monitored by a diferental pressure switches which indicates when the Coalescer cartridges are plugged with contaminant solids and need to be changed. Added to this is a set of Separator Filter cartridges through with the coalesced oil is fltered to remove more water by the process of repulsion on its surface. The separator Filters are cleanable and reusable but this process has to be done with great care. A sight glass on the vessel sump indicates the level of accumulated water.The housing has an air vent and manual oil drain. It houses sufciently no of Coalescer and Separator cartridges suitably designed to take care of the Process Oil Specifcatons and its infuent characteristcs and its desired out fuent requirements. 2.3 POLISHING FILTER STAGE The third stage polishing flter is designed to remove any remaining partculate solid contaminants that did not get trapped withing the frst two stages. It contains 0.5 micron rated synthetc media flter cartridges. The dirt load is monitored by a diferental pressure switches which indicates when cartridges are plugged with contaminant solids and need to be replaced. The housing has an air vent and manual oil drain. It houses sufciently no of cartridges suitably designed to take care of the Process Oil Specifcatons and its infuent characteristcs and its desired out fuent requirements.

3

2.4 CONTROL PANEL The Control Panel for this Equipment is adequately designed with PLC Control and Motor Control Switch gear for Complete contnuous operaton of the system. Control Panel is also equiped with a HMI(Human Machine Interface) LCD Display unit to appropriate display machine status, acknowledge start up operatonal procedures and control parameters based on the installed instrumentaton. The System Electrical Isolator switch, Start /Stop and Emergency stop push butons are also housed on the door of the control Panel. Earthing Terminals are provided with earthing to the skid. Communicaton facility for remote SCADA connectons are possible using Modbus TCP/IP, Ethernet IP and optonally any other communicaton protocols as per approved design needs. 2.5 SUCTION STRAINER A strainer with 18 mesh screen is located immediately upstream of the pump and protects the pump from being damaged by large contaminant partcles. The basket can be easily opened and cleaned without using tools. 2.6 PUMP AND MOTOR The pump is a positve displacement gear pump with rated capacity of 36.3 gallons per minute. A built-in adjustable pressure relief bypass is set at 5 Bar and will allow fow to bypass internally if pump outlet pressure reaches the set limit. 2.7 DIFFERENTIAL PRESSURE SWITCH On the system there are 4 diferental pressure switches. They display Strainer and Vessels diferental pressure across each of the housings, and are labeled DPIS-1, DPIS-2,DPIS-3 and DPIS-4. Each Switch has a red zone as detailed below to indicate the saturaton level of the flter elements used.

With Filter S.No

Descripton

Inital

Saturated

1

Strainer

0 – 5 PSI

30 PSI

2

Pre-Filter Vessel

0 – 7 PSI

27PSI

3

Coalescer Vessel

0 – 3 PSI

18 PSI

4

Polishing Vessel

0 – 7 PSI

27 PSI

Also the system has 3 labeled statc pressure gauges as follows: PI – 30 is the pressure ahead of the Preflter vessel PI – 61 is the pressure ahead of the Coalescer vessel PI – 62 is the pressure ahead of Polishing Filter

4

2.8 HIGH WATER LEVEL PROTECTION A high Water/Oil detecton level switch is installed in the flter separator sump to prevent the water level from reaching the body of the flter separator where it could be passed on downstream. When the water/oil interface reaches the high level switch probe, it drains automatcally through electric solenoid valve as per operatonal logic. In case any disturbance in solenoid valve opening afer high level switch detecton, then the system calls for atenton through high level water alarm and simultaneously system gets shut of.

NOTE: The high water level shut-of switch probe requires at least 1 minute to warm up sufciently before the high level shut-of can be reset. If power has been disconnected from the unit or during inital start-up, wait a minimum of 1 minute before resetng the high water level shut-of.

3. INSTALLATION STEPS 1. Inspect the unit for freight damage. If any occurs, call the freight company immediately to inspect the unit. 2. The TOC is shipped with a complete set of cartridges installed, so it is not necessary to remove the vessel covers before start-up. 3. Make connectons from the unit inlet and outlet ftngs to the oil reservoir supply and return lines. 2 inch (or larger) pipe should be used. 4. Connect power to the unit and make sure to check for correct pump rotaton as marked on the pump housing.

5

4. START–UP PROCEDURE TOC – Turbine Oil Coalescing System combine the latest coalescing technology with the fnest available MicroGlass Filter Media to restore Turbine Lube Oil to exceptonally clean and dry conditon. TOC is contnuous process equipment designed to work in-line to remove free and emulsifed water along flter contaminants so as to purify up to desired levels. TOC is designed to be controlled using a PLC and HMI system with auto mode for contnuous functon without any manual interventon. The process fow is as described below. To be read afer the system install is complete and ready for process run.

STEP: 1 Power up the system using the Panel Isolator Switch

STEP: 2 Inital Start of the system is done through start push botom provided in Local Control panel(LCP).

STEP: 3 Afer the inital start, the conditon 'A' should be manually acknowledged as ok through HMI (Human Machine Interface) Touch Panel Interface on the LCP Conditon A includes manually ensuring valves AA103, AA104, AA315, AA403, AA312, AA305, AA306, AA401, AA355, AA105 are kept open. AA301, AA302, AA358, AA359, AA308, AA309, AA303, AA360, AA304, AA404, AA351, AA412, AA413, AA402, AA352, AA361, AA353, AA354 are kept Closed

STEP: 4 Pump will now start afer a small delay of 10 seconds. PreFilter, Coalescing, Seperaton and polishing Filter Vessels along with the piple lines will start flling up with Oil. Air trapped inside the system will be purged through the air vents provided on the vessels. Once purging is satsfactory completed, the following valves need to manually checked for conditon C. Conditon C Includes manually ensuring Valves AA315, AA403, AA312, AA355 are kept closed as they would be open during conditon A. AA301, AA302, AA359, AA308, AA309, AA303, AA360, AA304, AA352, AA361, AA353 are kept Open as they would be closed during conditon A.

STEP: 5 The conditon 'C' should be manually acknowledged as ok through HMI (Human Machine Interface) Touch Panel Interface on the LCP. Since the system has already started its functon of PreFiltering + Coalescing + Separaton + Polishing, PLC will check for Conditon B automatcally and trigger the water drain outlet valve AA051. Conditon B is automatc checking by PLC for Level Sensors CL201, CL202, CL203 feedback of presence and level of seperated water in the container. The Valve AA051 is turned on the moment all three CL201, CL202, CL203 senses Water. This Valve remains open untl CL203 is senses Oil. This cycle is repeated and is contnuously monitored and automated by PLC.

6

STEP: 6 Now as conditon C acknowledgement is done and the system goes in regular process cycle. PLC checks the DPIS CP201, CP202, CP203 and CP204 connected across the Stainer, Preflter, Coalescer and Polishing Filter vessels respectvely. If any of these DPIS triggers the set point breach to the PLC, the system gives an alarm and goes in of-cycle mode by shutng down the pump and popping an alarm message with informaton on the HMI for relevant acton and can restart of the system by clearing the alarm.

STEP: 7 In case the running system cycle needs to be stopped, this can be done by pushing the Of-push buton provided in the LCP which turns of the Pump Motor setup.

HEATERS Heaters in the TOC are independent of the above cycles, Heaters will be automatcally ON by the PLC only when there is presence of Oil in the system and the Pump is ON. Heaters will work to the set temperature by the user using a PID controlled feature of the PLC Output Module based on the RTD Thermocouple TE - 93.

Additonal informaton on Operatonal Functon of Water Outlet Solenoid Water stays below Oil since its SG is higher than Lube Oil. Therefore the botom container of the Coalescer vessel will contain all the water that is seperated or coalesced inside the vessel. To detect the level of water from Oil we have the Level Switches. These level switches CL201,CL202,CL203 denote High-High, High & Low levels respectvely. Once they detect water level then the PLC Control system opens the solenoid valve based on the logic described below. Alternatvely Manual Drain is also provide as a byepass opton. Conditon B is automatc checking by PLC for Level Sensors CL201, CL202, CL203 feedback of presence and level of seperated water in the container. The Valve AA051 is turned on the moment all three CL201, CL202, CL203 senses Water. This Valve remains open untl CL203 is senses Oil. This cycle is repeated and is contnuously monitored and automated by PLC.

7

5. ROUTINE OPERATION & MAINTENANCE 1. The system will be in contnuous operaton as mentoned in the above procedure. 2. Periodically check for any oil leakages in Pipe lines, Valves, Vessel & Connectors. 3. The healthiness of flter elements can be read through diferental pressure across the corresponding flter housings. As mentoned in above procedure, the system will trigger change cartridge alarm for the corresponding cartridges at the tme of saturaton.

8

6. CARTRIDGE CHANGE OUT Cartridges should be changed when the system triggers change cartridge alarm. While changing cartridges: 1. Ensure system is turned of. 2. Close the inlet and outlet valves located on the TOC. 3. Open the vessel drain valve, open the manual air vent at the top of the vessel, and let the oil drain out. 4. Remove the vessel lid. 5. Remove and replace the cartridges. 6. Clean the vessel lid gasket grooves and gasket surfaces and reinstall the lid. PREFILTER (FIRST) & POLISHING FILTER (THIRD) STAGE 1. When the diferental pressure across the preflter reaches to 27 psi, the cartridges should be changed. 2. Change Out frequency will depend on the amount of solids being fltered. FILTER/SEPARATOR (SECOND) STAGE 1. When the diferental pressure across the flter/separator stage reaches to 18 psi, the coalescer elements should be changed. 2. The vessel contains 6 coalescer and 2 Separator elements.

9

7. REPLACEMENT CARTRIDGE AND GASKET INFORMATION PREFILTER FIRST STAGE: Filter Cartridges: 2 each Model FOS – 618 PLP8

FILTER/SEPARATOR SECOND STAGE: Coalescer Cartridges: 6 each Model CC – 63885 Separator Cartridges: 2 each Model SO – 436C

POLISHING FILTER THIRD STAGE: Filter Cartridges: 2 each Model FOS – 618 PL 1/2

10

8. WORKING PRINCIPLE OF TOC The TOC Series Turbine Lubricaton oil Coalescing Systems remove water and dirt from turbine lubricaton oil. Contaminants are removed in stages A, B and C. A) Partculate Solid Contaminants are removed in the Pre-Filter stage by cost efectve, high surface area pleated synthetc media cartridges. This extends the life of the specialized flters downstream. B) Free and emulsifed water are removed in the flter/Separator stage. Finely dispersed water passes through the coalescer element and grows into larger drops. These drops collect in the vessel sump where they are drained. A tefon coated screen separator prevents any small water drops from entering the efuent oil stream. Fine partculate solid contaminants are also removed by the coalescer elements. C) The fnal polishing stage uses synthetc media elements to remove fne partcles.

11

9. CONTROL PANEL FRONT VIEW

1

2

6

5

4

3

DETAILS: 1. TOUCH PANEL 2. MAIN ON/OFF SWITCH 3. FAULT ALARM 4. SYSTEM STOP & EMERGENCY STOP BUTTON 5. SYSTEM START PUSH BUTTON 6. REMOTE/AUTO MODE SELECTOR SWITCH 12

10. CONTROL PANEL INNER VIEW 1

2

4

3

5

6 12

11

10

9

8

7

DETAILS: 1. DC POWER SUPPLY (DC+24V) 2. PLC 3. RELAY MODULES 4. +24V DC JUNCTION 5. TERMINAL BLOCK (X2) 6. TERMINAL BLOCK (X4) 7. TERMINAL BLOCK (X3) 8. TERMINAL BLOCK (X1) 9. PHASE MONITORING RELAY 10. CONTACTOR FOR GEAR PUMP 11. GEAR PUMP MCB (F1) 12. MOTOR PROTECTION CIRCUIT BREAKER (Q2) 13

NOTES :1) MODEL NO:TOC402622SS 2) WORKING FLUID - TURBINE OIL : ISO VG32. KINEMATIC VISCOCITY : 32 CENTISTOKES AT 40°C. SPECIFIC GRAVITY : 0.89 3) WORKING PRESSURE Max. : 4 bar. 4) FLOW RATE. : 36.2 GPM 3) ALL PIPE JOINTS ARE TIG WELDED ONLY, WHEREVER APPLICABLE. 6) ALL THE ELECTRICAL ITEMS ( EXCLUDING ELECTRIC MOTOR ) TO BE WIRED UP TO LOCAL CONTROL PANEL. LCP

LCP

01MAV21 DPIS CP202 31

CF3

P1 CF3

01MAV21 AP101 R.V 01MAV21 AA191

LCP

HTR1

01MAV21 AA104

PREFILTER VESSEL LCP

01MAV21 DPIS CP204 37

CF8 CV1

CF10 01MAV21 AA402

CF9

01MAV21 AA412

01MAV21 AA336 01MAV21 AA337

POLISHING FILTER VESSEL 06

01MAV21 LS CL201 31A 01MAV21 LS CL202 31B 01MAV21 LS CL203 31C 01MAV21 AA401 01MAV21 AA031 CF7

01MAV21 AA303

01MAV21 CP303

PI 61

01MAV21 AA360

01MAV21 AA304

01MAV21 AA332

01MAV21 01MAV21 AA361 CP306

FV2

PI 62

01MAV21 AA413

CF11

01MAV21 AA103

01MAV21 AA333

AV4 FM

01MAV21 AA333

01MAV21 AA334

01MAV21 CF301

CF6

01MAV21 DPIS 32 CP203 01MAV21 AA403 AV2

CF2

FV1 01MAV21 AA221

01MAV21 AA312 AV3

01MAV21 AT101

01MAV21 AA331

CF1

01MAV21 AA103

01MAV21 AA313

01MAV21 TE CT001 93

CF4

01MAV21 AA309

AV1

PI 30

01MAV21 AA338

M1

01MAV21 01MAV21 CP303 AA339

01MAV21 AA302

01MAV21 AP101-M01

01MAV21 AA308

DPIS 01MAV21 CP201 30 01MAV21 AA301

LCP

01MAV21 AA303

COALESCER AND SEPARATOR VESSEL

LI 01MAV21 31 CL301 01MAV21 AA306 01MAV21 AA404

S

LCP

LNT-MHPS COMMENTS UPDATED -ROTAMETER HAS BEEN NEWLY ADDED.

02-03-17

05

WATER DRAIN BALL VALVE(01MAV21-AA401) CHANGED TO NORMALLY OPEN CONDITION.

25-11-16

04 03

LNT-MHPS COMMENTS UPDATED -STRAINER PI REMOVED.

24-11-16

KKK

JDB

04-11-16-LNT-MHPS COMMENTS UPDATED TEMPERATURE TRANSMITTER HAS BEEN REMOVED AS LCP HAS INBUILT TEMPERATURE MODULE.

04-11-16

KKK

JDB

03-11-16

KKK

JDB

02 REV. No.

REVISION NOTE

DATE

KKK KKK

REV. BY.

Velcon

JDB JDB

CHK. BY

DRG. TITLE JOB TITLE JOB SUB TITLE S.O. NO.

Schematic Layout TOC402622SS LNT-MHPS-01MAV21

DRAWN & DATE KKK 27-10-16 JDB 27-10-16 CHK. & DATE APPVD. & DATE DRC 27-10-16 ALL DIMS. ARE IN mm.

THIRD ANGLE PROJECTION

CUSTOMER END USER APPLICATION CUST. DRG. NO.

LNT-MHPS NTPC-KHARGONE TURBINE LUBE OIL FILTRATION 01MAV21

SIZE SCALE SHEET

A2 1 : 1

No. OF 02

02

DRAWING No.

REV

ZFGTOC0001_0001

06

SRMBOL

OPERATIONAL SCHEMATIC SRMBOL SI NO DPIS DIFFERENTIAL PRESSURE INDICATOR SWITCH PI PRESSURE INDICATOR

QTR

TAG NO. 01MAV21-CP201 01MAV21-CP202 01MAV21-CP203 01MAV21-CP204

REMARKS

DPIS30 DPIS31 DPIS32 DPIS37

SUCTION STAINER PREFILTER VESSEL COALESCER VESSEL POLISHING FILTER VESSEL

01 01 01 01

PI30 PI61 PI62

PREFILTER VESSEL INLET COALESCER VESSEL INLET POLISHING FILTER VESSEL INLET

01 01MAV21-CP503 01 01MAV21-CP505 01 01MAV21-CP506

LI31

LI

DESCRIPTION

WATER LEVEL INDICATOR

OIL PIPE

STRAINER PI

DRAIN OIL

PRESSURE INDICATOR

WATER

01 01MAV21-CL501 FM

INSTRUMENTATION OIL LINE

GLOBE VALVE(NORMALLR OPEN)

LI

LEVEL INDICATOR

GLOBE VALVE(NORMALLR CLOSED)

LS

LEVEL SWITCH

GATE VALVE

DPIS

CHECK VALVE

TE

DIFFERENTIAL PRESS. INDICATOR SWITCH RTD SENSOR

RELIEF VALVE

SOLENOID VALVE

ROTAMETER

AUTO AIR VENT

LEVEL INDICATOR LS LEVEL SWITCH TE

LS31A LEVEL SWITCH HIGH HIGH LS31B LEVEL SWITCH HIGH LS31C LEVEL SWITCH LOW

01 01MAV21-CL201 01 01MAV21-CL202 01 01MAV21-CL203

TE93

OIL INLET

01 01MAV21-CT001

FM

ROTAMETER

01 01MAV21-CF501

RTD SENSOR FM ROTAMETER FLANGE DETAILS: SI NO DESCRIPTION MAIN LINE FLANGE 1 DRAIN OIL LINE FLANGE 2 3 WATER LINE FLANGE

FLANGE ID CF1-CF6,CF8,CF10 & CF11 CF9 CF7

FLANGE SIZE 50 NB FLANGE 20 NB FLANGE 20 NB FLANGE

SPECIFICATION CLASS150, ANSI B 16.5,SWRF CLASS150, ANSI B 16.5,SWRF CLASS150, ANSI B 16.5,SWRF

MATERIAL SS-304 SS-304 SS-304

PIPE SIZE DETAILS: SI NO 1 2 3

DESCRIPTION INSTRUMENT LINE DRAIN & WATER LINE MAIN OIL LINE

PIPE SIZE 15 NB PIPE 20 NB PIPE 50 NB PIPE

PIPE SCHEDULE 80 SCHEDULE 40 SCHEDULE 40 SCHEDULE

MATERIAL SS-304 SS-304 SS-304

FILTER DETAIL: SI NO 1 2 3 4

DESCRIPTION PREFILTER CARTRIDGE COALESCER CARTRIDGE SEPARATOR CARTRIDGE POLISHING FILTER CARTRIDGE

QTR SPECIFICATION/MODEL NO. FOS-618PLP8 02 CC-63885 06 02 SO-436C 02 FOS-618PL1/2

MAKE PARKER VELCON PARKER VELCON PARKER VELCON PARKER VELCON

06

TAG NO PREFIX: FOR UNIT 1 FOR UNIT 2 FOR COMMON UNIT

- 01MAV21 - 02MAV21 - 00MAV21

CLEANABLE NA NA CLEANABLE NA

LNT-MHPS COMMENTS UPDATED -ROTAMETER HAS BEEN NEWLY ADDED.

25-11-16

KKK

05

WATER DRAIN BALL VALVE(01MAV21-AA401) CHANGED TO NORMALLY OPEN CONDITION.

04 03

LNT-MHPS COMMENTS UPDATED -STRAINER PI REMOVED.

24-11-16

KKK

JDB

04-11-16-LNT-MHPS COMMENTS UPDATED TEMPERATURE TRANSMITTER HAS BEEN REMOVED AS LCP HAS INBUILT TEMPERATURE MODULE.

04-11-16

KKK

JDB

03-11-16

KKK

JDB

02 REV. No.

REVISION NOTE

25-11-16

DATE

KKK

REV. BY.

Velcon

JDB JDB

CHK. BY

DRG. TITLE JOB TITLE JOB SUB TITLE S.O. NO.

Schematic Layout TOC402622SS LNT-MHPS-01MAV21

DRAWN & DATE KKK 27-10-16 JDB 27-10-16 CHK. & DATE APPVD. & DATE DRC 27-10-16 ALL DIMS. ARE IN mm.

THIRD ANGLE PROJECTION

CUSTOMER END USER APPLICATION CUST. DRG. NO.

LNT-MHPS NTPC-KHARGONE TURBINE LUBE OIL FILTRATION 01MAV21

SIZE SCALE SHEET

A2 1 : 1

No. OF 01

02

DRAWING No.

REV

ZFGTOC0001_0001

06

01MAV21-AA403 01MAV21-CP505 01MAV21-AA360

01MAV21-AA355 OUTLET FLANGE (CF11)

CP

01MAV21-CT001 HTR1 01MAV21-AA359

850

1283+5 -0 CG500+5 -0

INLET FLANGE (CF1)

DP1 LIFTING LUG (SEE DETAIL"B")

50

152

360

01MAV21-AA051

01MAV21AP101-M01

01MAV21-AA354 CG1200+5 -0

C/L OF OIL PURIFIER

0 Ø6

SKID

KEY PLAN FOR CENTRAL PURIFIER (00MAV21AT201)

50

01MAV21-CL201 01MAV21-CL202 01MAV21-CL203

2200+5 -0

- 01MAV21 - 02MAV21 - 00MAV21

7) PRESSURE VESSEL DESIGN CODE - ASME Sec VIII 7) PARTICULATE CONTAMINATION LEVEL TEST CODE - ISO 4406 PROCESS CAPACITY: SI NO PROCESS REQUIREMENT PARTICULARS INFLOW OUTFLOW 1 WATER CONTAMINATION(PPM) 15000 500 01MAV21-CP506 2 PARTICULATE CONTAMINATION(ISO 4406) 21/18 15/12 01MAV21-AA361

01MAV21-CF501 01MAV21-AA302 01MAV21-CF501 01MAV21-AA301 01MAV21-AA103

TAG NO PREFIX: FOR UNIT 1 FOR UNIT 2 FOR COMMON UNIT

2615

1740

CLEARANCE REQUIRED FOR CARTRIDGE REMOVAL

CV1

100

480+5 -0

C/L OF OIL PURIFIER

01MAV21-AA315

KEY PLAN FOR UNIT PURIFIER (01/02 MAV21AT201)

C/L OF OIL PURIFIER

C/L OF OIL PURIFIER

01MAV21-AA312

NOTES :1) MODEL NO:TOC402622SS 2) WORKING FLUID - TURBINE OIL : ISO VG32. KINEMATIC VISCOCITY : 32 CENTISTOKES AT 40°C. SPECIFIC GRAVITY : 0.89 3) WORKING PRESSURE Max. : 4 bar. DESIGN PRESSURE Max. : 5 bar. DESIGN TEMPERATURE Max. : 80 Degree C 4) FLOW RATE. : 36.2 GPM 5) ALL PIPE JOINTS ARE TIG WELDED ONLY, WHEREVER APPLICABLE. 6) ALL THE ELECTRICAL ITEMS ( EXCLUDING ELECTRIC MOTOR ) TO BE WIRED UP TO LOCAL CONTROL PANEL.

25

1700 1750+5 -0 1800+5 -0

25

16625

DETAIL"B"

CF9

27450

01MAV21-AA357 300

206.5

01MAV21-AA56

467.5

77

77

600+5 -0

01MAV21-CP203 01MAV21-CP204 01MAV21-CP202

C/L OF OIL PURIFIER

C/L OF OIL PURIFIER

VESSEL LID SWING

01MAV21-AA304 01MAV21-AA104 01MAV21-AA303 01MAV21-AA353 01MAV21-AA309 01MAV21-AA308

C/L OF OIL PURIFIER

100

01MAV21-AA221 01MAV21-CT001 01MAV21-CP503

C/L OF OIL PURIFIER 820

FV1

2 X 750

CG1000+5 -0

1035

330

INLET FLANGE (CF1) 01MAV21-AT101

25

25 161.25

5 X 375.5

FLOOR MOUNTINGM12(18 Nos) SEE DETAIL "A"

01MAV21-AA358

OUTLET FLANGE (CF11)

204

150

01MAV21-AA352 FV2

WALL CLEARANCE REQUIRED FOR CARTRIDGE REMOVAL

COMPONENT LIST

161.25 01MAV21-AA105 01MAV21-CP201 01MAV21-AP101

MINIMUM WALL CLEARANCE 500mm REQUIRED ALL AROUND OTHER THAN SPECIFIED INSTRUMENTS LIST SI NO TAG NO/ID NO COMPONENT DPIS30 01MAV21-CP201 SUCTION STRAINER DPIS DPIS31 01MAV21-CP202 PREFILTER DPIS DPIS32 01MAV21-CP203 COALESCER DPIS DPIS37 01MAV21-CP204 POLISHING FILTER DPIS PREFILTER PI30 01MAV21-CP503 PRESSURE GUAGE

QTY SPECIFICATION 01 0.2 TO 4 BAR 01 0.2 TO 4 BAR 01 0.2 TO 4 BAR 01 0.2 TO 4 BAR 01

PI61 01MAV21-CP505 COALESCER PRESSURE GUAGE POLISHING FILTER PI62 01MAV21-CP506 PRESSURE GUAGE

01

TE93 01MAV21-CT001 RTD SENSOR

01

LI31 LS31A LS31B LS31C FM

01MAV21-CL501 LEVEL INDICATOR 01MAV21-CL201 LEVEL SWITCH HIGH HIGH 01MAV21-CL202 LEVEL SWITCH HIGH 01MAV21-CL203 LEVEL SWITCH LOW

01 01 01 01

01MAV21-CF501

01

ROTAMETER

EQUIPMENT WEIGHT: SI NO TOC WEIGHT 1 2

01

WITHOUT CARTRIDGES AND OIL WITH CARTRIDGES AND OIL

WEIGHT IN KGs 850 1100

MODEL NO. MAKE DM–301–02–J0B–55–3–Z SWITZER DM–301–02–J0B–55–3–Z SWITZER DM–301–02–J0B–55–3–Z SWITZER DM–301–02–J0B–55–3–Z SWITZER PB.6.11.4NM.(0 TO 6kg/cm2(g)) 0 TO 6 Kg/cm2 TS.GF.AD.EZ.PS.OR.CC.MC and NESSTECH SN.S6.4NM.4NF.MC PB.6.11.4NM.(0 TO 6kg/cm2(g)) 0 TO 6 Kg/cm2 NESSTECH TS.GF.AD.EZ.PS.OR.CC.MC PB.6.11.4NM.(0 TO 6kg/cm2(g)) 0 TO 6 Kg/cm2 NESSTECH TS.GF.AD.EZ.PS.OR.CC.MC 610#-2-Pt-4W-8-316-D-1-HA101-316 PYRO ELECTRIC (15 x 12)-F304-U=50-T=60-FF 1/2" 150#RF (1/2"150#RF)- Op 17 PTSS LBFS01111 BAUMER LBFS01111 BAUMER LBFS01111 BAUMER 50 NB,ANSI B16.5, SDMT SCIENTIFIC 150#RF,SS316, DEVICES 4.4-44 GPM

PIPE SIZE DETAILS: SI NO 1 2 3

DESCRIPTION INSTRUMENT LINE DRAIN & WATER LINE MAIN OIL LINE

PIPE SIZE 15 NB PIPE 20 NB PIPE 50 NB PIPE

PIPE SCHEDULE 80 SCHEDULE 40 SCHEDULE 40 SCHEDULE

FILTER DETAIL: SI NO DESCRIPTION QTY SPECIFICATION/MODEL NO. 01 PREFILTER CARTRIDGE 02 FOS-618PLP8 02 COALESCER CARTRIDGE 06 CC-63885 03 SEPARATOR CARTRIDGE 02 SO-436C 04 POLISHING FILTER CARTRIDGE 02 FOS-618PLP1/2

MATERIAL SS-304 SS-304 SS-304

MAKE PARKER VELCON PARKER VELCON PARKER VELCON PARKER VELCON

CLEANABLE NA NA CLEANABLE NA

CONNECTION LIST NOMINAL FLANGE PIPE MATERIAL END CONNECTION SIZE SPECIFICATION SCHEDULE 1 INLET FLANGE CF1 50 NB SS-304 40S CLASS150 CLASS150, ANSI B 16.5,SWRF 2 PREFILTER DRAIN 20 NB SS-304 40S 3 COALESCER VESSEL DRAIN 20 NB SS-304 40S 4 POLISHING FILTER DRAIN 20 NB SS-304 40S 5 OIL DRAIN CF9 20 NB SS-304 40S CLASS150 CLASS150, ANSI B 16.5,SWRF 6 WATER DRAIN CF7 20 NB SS-304 40S CLASS150 CLASS150, ANSI B 16.5,SWRF 7 OUTLET FLANGE CF11 50 NB SS-304 40S CLASS150 CLASS150, ANSI B 16.5,SWRF 8 INLET SAMPLE PORT 01MAV21 AA358 20 NB SS-304 40S 9 OUTLET SAMPLE PORT 01MAV21 AA354 20 NB SS-304 40S 10 TRAY DRAIN 01MAV21 AA357 20 NB SS-304 40S -

SI NO

DESCRIPTION

TAG NO/ID NO

SI NO TAG NO/ID NO COMPONENT 1 01MAV21-AA103 OIL INLET GATE VALVE 2 01MAV21-AT101 PUMP SUCTION STRAINER 3 01MAV21-AP101 OIL FILTER PUMP 4 01MAV21-AP101-M01 MOTOR 5 01MAV21-AA221 CHECK VALVE 6 01MAV21-AA104 GLOBE VALVE 7 FV1 PREFILTER VESSEL 8 01MAV21-AA315 PREFILTER AUTO AIR VENT 9 CV1 COALESCER VESSEL 10 01MAV21-AA403 COALESCER AUTO AIR VENT 11 01MAV21-AA312 SEPARATOR AUTO AIR VENT 12 01MAV21-AA051 COALESCER DRAIN SOLENOID VALVE 13 FV2 POLISHING FILTER 14 01MAV21-AA355 POLISHING AUTO AIR VENT 15 01MAV21-AA105 OIL OUTLET GATE VALVE 16 CP CONTROL PANEL 17 HTR1 HEATER 18 01MAV21-AA356 COALESCER PRESSURE RELIEF VALVE 19 01MAV21-AA301 SUCTION STAINER INLET DPI ISOLATION BALL VALVE 20 01MAV21-AA302 SUCTION STAINER OUTLET DPI ISOLATION BALL VALVE 21 01MAV21-AA308 PREFILTER INLET DPI ISOLATION BALL VALVE 22 01MAV21-AA309 PREFILTER OUTLET DPI ISOLATION BALL VALVE 23 01MAV21-AA303 COALESCER INLET DPI ISOLATION BALL VALVE 24 01MAV21-AA304 COALESCER OUTLET DPI ISOLATION BALL VALVE 25 01MAV21-AA352 POLISHING FILTER INLET DPI ISOLATION BALL VALVE 26 01MAV21-AA353 POLISHING FILTER OUTLET DPI ISOLATION BALL VALVE 27 01MAV21-AA359 PREFILTER PRESSURE GUAGE ISOLATION BALL VALVE 28 01MAV21-AA360 COALESCING FILTER PRESSURE GUAGE ISOLATION BALL VALVE 29 01MAV21-AA361 POLISHING FILTER PRESSURE GUAGE ISOLATION BALL VALVE 30 15 NB PIPE 31 20 NB PIPE 32 50 NB PIPE CF1-CF6,CF8, MAIN OIL LINE FLANGES 33 CF10 &CF11 34 CF7 WATER LINE FLANGE 35 CF9 DRAIN LINE FLANGE

QTY SPECIFICATION MODEL NO 01 50 NB,CLASS 800,SS304.,SW 01 50 NB,CLASS 300,COARSE-1mm,SW 01 36.2 GPM AS4195 01 3.7KW,1440 rpm, 415V-3Ø 50 Hz 01 50 NB,CLASS 800,SS304.,SW 01 50 NB,CLASS 800,SS304.,SW 01 SS 304 01 G1/2, 0-10BAR ,110°C 01 SS 304 01 G1/2, 0-10BAR ,110°C 01 G1/2, 0-10BAR ,110°C EV210B 01 20 NB/G 34F NC000 01 SS 304 01 G1/2, 0-10BAR ,110°C 01 50 NB,CLASS 800,SS304.,SW 01 01 >8KW 01 0-5 BAR 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW 01 15 NB,CLASS 800,SS304.,SW SS-304,SCHEDULE 80 SS-304,SCHEDULE 40 SS-304,SCHEDULE 40 50 NB,CLASS150, ANSI B 16.5,SWRF

MAKE/SOURCE L&T MARCK AIRA VIKING SIEMENS L&T L&T PTSS PTSS PTSS PTSS PTSS DANFOSS PTSS PTSS L&T PTSS ESCORT PTSS L&T L&T L&T L&T L&T L&T L&T L&T L&T L&T L&T SUMITOMO SUMITOMO SUMITOMO

MHPS

PTSS

20 NB,CLASS150, ANSI B 16.5,SWRF 20 NB,CLASS150, ANSI B 16.5,SWRF

03

PTSS PTSS

DAP

699990

JBD

9

BED PLATE

10

30

ANCHOR BOLT - M12 (18 Nos)

315

50

2.5

750

850

EL +0.150 M FOR UNIT OIL PURIFIER (01/02 MAV21AT201)

2100

350

12 GROUT

R24

750

1075

850

1075

Sq 100 DETAIL OF "A"

375.5x5=1877.5

336.25

336.25

2550 FOUNDATION PLAN FOR UNIT PURIFIER

2100 750

2550

9

BED PLATE

10

ANCHOR BOLT - M12 (18 Nos)

30

375.5x5=1877.5

1075

336.25

750

315

50

2.5

1075

EL +0.950 M FOR CENTRAL OIL PURIFIER (00MAV21AT201)

350

12

336.25

GROUT

850

850

R24

Sq 100

MHPS

699990

03

DETAIL OF "B" FOUNDATION PLAN FOR CENTRAL PURIFIER

DAP

JBD

0

1

2

3

4

5

6

7

Customer Designed by Drawing number Project ref

: PARKER HANNIFIN INDIA PRIVATE LTD : ACES : 01MAV21 : LNT-MHPS-01MAV21

Path (x\eplan4\p) Project name Make Type Mounting site Responsible for project Part feature

: PARKER/TURBINE COALESCER : TURBINE LUB OIL FILTRATION : PARKER : TOC 402622SS_NTPC/17 : : DRC :

1/28/2017

Changed on:

from (Abbreviation):

ASUS

Number of pages :

9

8

15

2 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AAA

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

TITLE PAGE

TOC 402622SS_NTPC/17

= + SH.

EST.BY

1 15 SHS

1

0

2

3

4

Page overview Plant

5

6

7

9

8

ESSJ004E

Column x: created autom. but modified manually

Location

Page

Supplementary field

Page designation

Date

Editor

X

1

TITLE PAGE

27-JAN-2017

AAA

2

Table of contents

27-JAN-2017

AAA

3

POWER SCHEMATIC

27-JAN-2017

AAA

4

PLC INPUTS SCHEMATIC

27-JAN-2017

AAA

5

PLC INPUTS SCHEMATIC

27-JAN-2017

AAA

6

PLC RTD INPUTS SCHEMATIC

27-JAN-2017

AAA

7

PLC OUTPUT SCHEMATIC

27-JAN-2017

AAA

X

8

PLC OUTPUT SCHEMATIC

27-JAN-2017

AAA

X

9

TERMINALS DETAILS

27-JAN-2017

AAA

X

10

TERMINALS DETAILS

27-JAN-2017

AAA

X

11

X1 TERMINALS POWER CIRCUIT

27-JAN-2017

AAA

12

X2 TERMINALS DIGITAL INPUTS

27-JAN-2017

AAA

13

X3 TERMINALS RTD INPUTS

27-JAN-2017

AAA

14

X4 TERNINALS FEEDBACK SIGNALS TO DCS

27-JAN-2017

AAA

15

X5 TERNINALS DIGITAL OUTPUTS

27-JAN-2017

AAA

X

1

3 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AAA

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

Table of contents

TOC 402622SS_NTPC/17

= + SH.

EST.BY

2 15 SHS

1

0

2

3

4

5

6

7

9

8

L1 L2 L3 PE

1 F1 1A

3

2

4

6

TOUCH PANEL

6 1

5

16Amps

2

POWER SUPPLY 3PHASE 430VAC 5A

3

PHASE MONITOR RELAY

L1

L2

24V

L3

5 F1 16Amps

Q2 6.3-10A

PLC

E

0V

24V

0V

E

PE

PHASE 11 MONITOR RELAY 14

1762-IR4

1

5

ETH

Q1

4

3

RS232

2

1

3

1

3

5

2

4

6

2

4

6

1

3

5

1

3

5

K1 7.3 2 16A

4

6

K2 7.7 2 25A

4

6

E +24 (-)0

PE ETHERNET CABLE

X1 6

+24 FU1

7

8

X1 9

W1 6

W1 4x

1.5S sqmm

2.5S sqmm

5A +24

M 3~

HTR1

PE PE1

MOTOR

1

2

3

4

11

U1 V1 W1 MO1 5HP

X1

10

8KW HEATER

5

L1 L2 L3 Ne PE

+24 4.0

MAIN INPUT

(-)0 4.0

415V AC 2

3 PHASE

4 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AAA

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

POWER SCHEMATIC

TOC 402622SS_NTPC/17

= + SH.

EST.BY

3 15 SHS

1

0

2

3

4

5

6

7

9

8

3.3 / +24

+24 / 5.0

3.3 / (-)0

(-)0 / 5.0

X2 +24

NO

ML-1400 DI

COM0

I-00

I-01

-

+

NO

X2 1

X2 2

I-02

I-03

-

NO

COM1

P

22

X2 3

X2 4

I-04

I-05

GPT

22

21

P

P

22

DPIS32

+

X2 +24

21

21

X2 5

I-06

I-07

PREFILTER DPIS

-

21

DPIS31

I-01

+

C LS31C

I-00

STOP PB

X2 +24

X2 -0

C LS31B

ON PB

C

+24 LS31A

+24

X2 -0

X2 +24

GEAR PUMP

X2 -0

X2 +24

DPIS30

X2 +24

22

X2 6

COM2

I-08

(01MAV21-CP203)

COALESCER DPIS

(01MAV21-CP202)

TRIP

DPIS (01MAV21-CP201)

SUCTION STAINER

(01MAV21-CL203)

LEVEL SWITCH LOW

(01MAV21-CL202)

LEVEL SWITCH HIGH

(01MAV21-CL201)

HIGH HIGH

LEVEL SWITCH

STOP PB

COMPLETE

ON PB

INITIAL

BASE PLC-DIGITAL INPUTS

3

5 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AAA

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

PLC INPUT SCHEMATIC

TOC 402622SS_NTPC/17

= + SH.

EST.BY

4 15 SHS

1

0

2

3

4

5

6

7

9

8

4.9 / +24

+24 / 7.0

4.9 / (-)0

(-)0 / 7.0

X2 +24

X2 +24

L/R_SS

DPIS37

22

+24

I-10

X2 7

ML-1400 DI

+24 DCSOFF

+24 DCSON

21 P

X2 +24

I-11

X2 8

I-09

I-10

I-12

X2 9

I-11

COM3

I-12

I-13

I-14

FROM DCS

OFF COMMAND

FROM DCS

ON COMMAND

SELECTOR SWITCH

LOCAL/REMOTE

DPIS (01MAV21-CP204)

POLISHING FILTER

BASE PLC-DIGITAL INPUTS

4

6 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AAA

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

PLC INPUTS SCHEMATIC

TOC 402622SS_NTPC/17

= + SH.

EST.BY

5 15 SHS

1

0

2

3

1762-IR4

4

5

6

7

9

8

BASE PLC- RTD INPUTS

CH0-

CH0+

CH0+ CH0-

X3 1 X3 2

TE93

+

-

OIL INLET TEMPERATURE (01MAV21-CT001)

5

7 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

PLC RTD INPUTS SCHEMATIC

TOC 402622SS_NTPC/17

= + SH.

EST.BY

6 15 SHS

1

0

2

3

4

ML-1400 DO

5

6

7

9

8

DIGITAL OUTPUTS +24V (-)0V

VAC DC0

O-00

VAC DC1

O-01

VDC2

O-02

O-03

O-04

5.8 / +24

+24 / 8.0 A1+

A1+

R1

A1+

R2

R3

A2-

A1+ R4

A2-

A1+ R5

A2-

A2-

A2-

5.8 / (-)0

(-)0 / 8.0

11 R1 .3 14

11 R2 .5 14

11 R3 .6 14

R2 14

13 Q2

R3 14

FU2 14

11 R4 .7 14

11

FU3

1A R2 14

R5 .8 14

1A R3 14 X5 1

A2

A1

SV-1

ALARM

A1 K1

K2 A2 X5 2 X4 1

11 1 3 5

2 143.7 .3 4 3.7 6 3.7

11

14 .5

11

14 .6

11 1 3 5

2 143.8 .7 4 3.8 6 3.8

11

2

14 .8

MOTOR

FAULT

COALESCER DRAIN

HEATER

ON FEEDBACK

(01MAV21-AP101-M01)

ALARM

SOLENOID VALVE

(HTR1)

TO DCS

(01MAV21-AA051) 6

8 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AAA

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

PLC OUTPUT SCHEMATIC

TOC 402622SS_NTPC/17

= + SH.

EST.BY

7 15 SHS

1

0

2

3

4

ML-1400 DO

5

6

7

9

8

DIGITAL OUTPUTS O-05

O-06

O-07

COM 2

VAC DC3

O-08

7.8 / +24

+24 / A1+

A1+

R6

A1+

R7 A2-

A1+

R8 A2-

R9 A2-

A2-

7.8 / (-)0

(-)0 /

11 R6 .1 14

X4 3

11

11 R7 .2 14

4

X4 5

14 .1

11

11 R8 .4 14

6

X4 7

14 .2

11

11 R9 .8 14

8

X4 9

14 .4

11

10

14 .8

OFF FEEDBACK

IN REMOTE

MCC AVAILABLE

MCC TRIP

TO DCS

TO DCS

TO DCS

TO DCS

7

9 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

ASUS

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

PLC OUTPUT SCHEMATIC

TOC 402622SS_NTPC/17

= + SH.

EST.BY

8 15 SHS

L1 L2 L3 Ne

1 2 3 4

PE V

U

6 7

W

8 1 2 3 5 6 7 8

/ / /

4

3X1.5SQMM CABLE

+24 +24

+24

+24

FROM DCS

+24

DCSOFF I-12

OFF COMMAND

+24

+24

ONCOMMAND DCSON I-11 FROM DCS

01MAV21-CP204_51

-0

(01MAV21-CP204)

01MAV21-CP203_51

-0

POLISHING

(01MAV21-CP203)

01MAV21-CP202_51

-0

DPIS37

01MAV21-CP201_51

-0

COALESCER

DPIS30

-0

9x

DPIS32

2X0.5SQMM CABLE

DPS37

(01MAV21-CP201)

+24

SUCTION STRAINER

DPIS31

+24

DPIS30

01MAV21-CL203_51

+24

BROWN BLUE BLACK

BROWN BLUE 01MAV21-CL202_51 BLACK

+24

+ HIGH (01MAV21-CL202) S

9

OUTPUT

MOTOR

/

9

8

X1

-0

S /- /+ /

/

2X0.5SQMM CABLE

(01MAV21-CP202)

01MAV21-AP101-M01_51

01MAV21-CL201_51

LEVEL SENSOR

2X0.5SQMM CABLE

PRE FILTER

/

BROWN BLUE BLACK

2X0.5SQMM CABLE

DPIS31

5

4X2.5SQMM CABLE

3 PHASE

/

-0

(01MAV21-CL203)

+ S

7

-0

LEVEL SENSOR LOW

6

/

3X0.5SQMM CABLE

(01MAV21-CL201)

5

-0

HIGH HIGH

4

/

3X0.5 3X0.5SQMM SQMMCABLE CABLE

LEVEL SENSOR

3

/

/ / /

MAIN INPUT

2

415V AC

1

0

DPIS32

X2

8

10 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

ASUS

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

TERMINALS DETAILS

TOC 402622SS_NTPC/17

= + SH.

EST.BY

9 15 SHS

1

0

2

3

4

5

1

OIL INLET

6

TE93

01MAV21-CT001_51

2X0.5SQMM CABLE

01MAV21-CT001

9

8

X3

2

TEMPERATURE

7

12 X 0.5 /

1

/

2

/

4 5

3

/

NO

8

2X0.5SQMM CABLE

+24

01MAV21-AA051_51

+24

EV-1

SOLENOID VALVE

9

/

NO

10

TO DCS

C

/

MCC TRIP

COALESCER DRAIN

NO

/

TO DCS

7

MCC AVAILABLE

(01MAV21-AA051)

X4

6

C

/

TO DCS

C

1

IN REMOTE

NO

2

TO DCS

C

/

OFF RETURN

NO

/

TO DCS

C

/

ON RETURN

SQMM CABLE

X5

9

11 DATE

CHANGES

DATE

NAME

PARKER

PTss

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

EST.WITH

TERMINALS DETAILS

TOC 402622SS_NTPC/17

= + SH.

EST.BY

10 15 SHS

1

0

2

3

4

5

6

7

9

8

Terminal diagram Cable name

Cable name

W1

W1.1

ESSK034E

Strip designation

MAIN INPUT 415V AC 3 PHASE = = = = MOTOR = = HEATER = =

1 2 3

MO1 MO1 MO1 HTR1 HTR1 HTR1

1 2 3

U1 V1 W1

1 2 3 4 5 6 7 8 9 10 11

Target design.

Type

Connection

Connection

Jumpers

number

Target design.

Terminal

Function text

Connection

Type

X1

Page/ path

Q1 Q1 Q1

1 3 5

E K1 K1 K1 K2 K2 K2

2 4 6 2 4 6

3.0 3.0 3.0 3.1 3.1 3.7 3.7 3.7 3.8 3.8 3.8

10

CHANGES

12

DATE

NAME

PARKER

DATE

1/25/2017

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

PTss EST.WITH

X1 TERMINALS POWER CIRCUIT

EST.BY

TOC 402622SS_NTPC/17

= + SH.

11 15 SHS

1

0

2

3

4

5

6

7

9

8

Terminal diagram Cable name

Cable name

W2

W3

W4

W5

W6

W7

W8

W9

ESSK034E

Strip designation

LEVEL SWITCH HIGH HIGH LEVEL SWITCH HIGH LEVEL SWITCH LOW SUCTION STAINER DPIS PREFILTER DPIS COALESCER DPIS DIFFRENTIAL Pr.SWITCH POLISHING ON COMMAND FROM DCS OFF COMMAND FROM DCS LEVEL SWITCH HIGH HIGH LEVEL SWITCH HIGH LEVEL SWITCH LOW LEVEL SWITCH HIGH HIGH LEVEL SWITCH HIGH LEVEL SWITCH LOW SUCTION STAINER DPIS PREFILTER DPIS COALESCER DPIS DIFFRENTIAL Pr.SWITCH POLISHING ON COMMAND FROM DCS OFF COMMAND FROM DCS

1

I-02 I-03 I-04 I-05 I-07 I-08 I-09 I-11 I-12 LS3-1A LS3-1B LS3-1C LS3-1A LS3-1B LS3-1C DPIS30 DPIS31 DPIS32 DPIS37 DCSON DCSOFF

1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1

C C C 21 21 21 21 +24 +24

1 2 3 4 5 6 7 8 9 -0 -0 -0 +24 +24 +24 +24 +24 +24 +24 +24 +24

I-02 I-03 I-04 I-05 I-07 I-08 I-09 I-11 I-12 COM0 COM1 COM2

Target design. LS3-1A LS3-1B LS3-1C DPIS30 DPIS31 DPIS32 DPIS37 DCSON DCSOFF COM0 COM1 COM2 ONPB

COM1 COM1 GPT GPT L/R_SS L/R_SS +24V

Type

Connection

Connection

Jumpers

number

Target design.

Terminal

Function text

Connection

Type

X2

Page/ path

NO NO NO 22 22 22 22 I-11 I-12

4.3 4.3 4.5 4.5 4.7 4.8 5.1 5.2 5.4 4.3 4.3 4.5 4.3 4.3 4.5 4.5 4.7 4.8 5.1 5.2 5.4

+24

21 21 +24 +24

11

CHANGES

13

DATE

NAME

PARKER

DATE

1/25/2017

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

PTss EST.WITH

X2 TERMINALS DIGITAL INPUTS

EST.BY

TOC 402622SS_NTPC/17

= + SH.

12 15 SHS

1

0

2

3

4

5

6

7

9

8

Terminal diagram Cable name

Cable name

W20

W21

ESSK034E

Strip designation

OIL INLET TEMPERATURE =

1

+ -

1

1 2

Target design.

CH0+ 1762-IR4 CH0- 1762-IR4

Type

Connection

Connection

Jumpers

number

Target design.

Terminal

Function text

Connection

Type

X3

Page/ path

CH0+ CH0-

6.1 6.2

12

CHANGES

14

DATE

NAME

PARKER

DATE

1/25/2017

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

PTss EST.WITH

X3 TERMINALS RTD INPUTS

EST.BY

TOC 402622SS_NTPC/17

= + SH.

13 15 SHS

1

0

2

3

4

5

6

7

9

8

Terminal diagram Cable name

Cable name

W22

W23

W24

W25

W26

ESSK034E

Strip designation

ON FEEDBACK TO DCS = OFF FEEDBACK TO DCS = LOCAL/REMOTE FEEDBACK TO DCS = MCC AVAILABLE TO DCS = MCC TRIP TO DCS =

1 2

R4 R4 R5 R5 R6 R6 R7 R7 R8 R8

1 2 1 2 1 2 1 2

11 14 11 14 11 14 11 14 11 14

Target design.

Type

Connection

Connection

Jumpers

number

Target design.

Terminal

Function text

Connection

Type

X4

Page/ path

1 2 3 4 5 6 7 8 9 10

7.5 7.5 7.5 7.6 7.6 7.6 7.7 7.7 7.8 7.8

13

CHANGES

15

DATE

NAME

PARKER

DATE

1/25/2017

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

PTss EST.WITH

X4 TERMINLAS FEEDBACK SIGNALS TO DCS

EST.BY

TOC 402622SS_NTPC/17

= + SH.

14 15 SHS

1

0

2

3

4

5

6

7

9

8

Terminal diagram Cable name

Cable name

W27

ESSK034E

Strip designation

COALESCER DRAIN SOLENOID VALVE =

1 2

SV-1 SV-1

1 2

Target design. FU3 ALARM

Type

Connection

Connection

Jumpers

number

Target design.

Terminal

Function text

Connection

Type

X5

Page/ path

R3 14

7.4 7.4

14

CHANGES

DATE

NAME

PARKER

DATE

1/25/2017

NAME

AC2

PLOT

1/28/2017

TURBINE OIL COALSCER

EPLAN 4.10 :14.09.93

ORIG.

FORM.

PTss EST.WITH

X5 TERMINALS DIGITAL OUTPUTS

EST.BY

TOC 402622SS_NTPC/17

= + SH.

15 15 SHS

DIFFERENTIAL PRESSURE SWITCHES 

DM 300 360

HIGH STATIC PRESSURE  DIAPHRAGM SENSOR  HIGH REPEATABILITY  

TAMPER PROOF SETPOINT ADJUSTMENT 

This compact version in Switzer series DM 300 Differential Pressure Switches using components of high reliability and is specifically designed for OEMs. Series 300 Compact Pressure Difference Switches are designed and made to the latest standards to comply with current international philosophy of process instrumentation. The series is compact, easy to install and features high sensitivity over the entire adjustable range together with high static pressure capability.

The sensing element is mounted external to the switch mechanisms which are of stainless steel for arduous atmospheres and high humidity. Sensing element and switching modes can be combined to offer the variety needed to suit the different applications. The mechanical movements are restricted to absolute minimum which ensures long term stability. Style DM Pressure Die Cast Aluminium weatherproof housing is best suited for harsh and outdoor mountings.

GENERAL SPECIFICATIONS Enclosure

Aluminium pressure die cast weatherproof to IP:66

Ranges

(–) 2.5 mbar to 15 bar, several standard ranges. Refer Ordering Matrix

Sensor

316 LSS / Nitrile diaphragm

Wetted Parts

Aluminium / 304 SS / 316 SS

Repeatability

±1% FSR

Scale Accuracy

±5% FSR

Range Setting

External with lock

(Note 1)

Ambient Temperature

(–)10 to 60°C

Switching Element

Instrument quality snap acting SPDT microswitch (Note 7 & 8)

Switching Differential

Fixed or wideband ajustable. Refer table ‘3’

Process Connection

1/4" NPT(F) standard. Adaptors for other sizes optional

Electrical Connection

3/4" ETF with Nylon Cable gland to suit 8 to 11 mm OD cable (OR)

(Note 3)

1/2" NPTF Entry to suit Metallic double compression cable gland

Max. Working Pressure 110 bar for 301 & 303 1 bar / 15 bar for 361 & 363 (MWP - Note 10 & Table – 2)

Max. Process Temp.

70°C with Nitrile O Ring For higher temperatures use longer impulse lines. Ask for piping nomogram #441184-4 (Note 11)

Mounting

Wall / Back panel / 2" Pipe

Weight

3.0 Kgs. for 301/303 2.2 Kgs for 361/363

Confirmity

BS 6134 :1991

ORDERING MATRIX Table 1 : SWITCH CODE, RATING & AVAILABILITY SWITCH SWITCH CODE CODE (SPDT) (DPDT)

ENCLOSURE Aluminium pressure die cast weatherproof to IP:66 with Nitrile gasket ––––––––––––– DM

AC RATING

AVAILABILITY OF SPCO & RESISTIVE INDUCTIVE DPCO IN 220V 110V 24V 220V 110V 24V MODELS DC RATING IN AMPS

15A 250 / N.R. N.R. 125V 15A 250 / D DD 0.2 0.4 125V 15A 250 / W WW 0.3 0.5 125V 5A 250 / 5 55 0.2 0.4 125V 6 66 0.1A 125V N.R. N.R. 0.1 250 / RR N.R. N.R. R 125V 5A 250 / S SS 0.25 0.5 125V J JJ 5A 250V N.A. N.A. K KK 1A 125V N.A. N.A. Code 3 & D – General purpose with Silver alloy contact. Code 5 – For general purpose with good DC ating with Silver alloy contact. Code 6 – With Gold alloy contact. (Recomended for low energy switching) Code W – General purpose with Silver alloy contact. 3

MODEL Fixed Diffl. : This is the basic differential pressure switch having non-adjustable switching differential actuated by a stainless steel diaphragm with SS wetted parts –––––––––––––––––––––––––––––––––– 301 Adj. Diffl. : Same as 301 but with auxiliary mechanism permitting switching differential adjustment over a wide band. ––––––––––––– 303 Fixed Diffl. : Same as 301 but with Nitrile diaphragm and Aluminium wetted parts ––––––– 361 Adj. Diffl. : Same as 303 but with Nitrile diaphragm and Aluminium wetted parts ––––––– 363 MATERIALS OF WETTED PARTS For Models 301 / 303 316L SS diaphragm with 304SS wetted parts ––––– 04 316L SS diaphragm with 316 SS wetted parts ––––– 02

33

N.A. – Not Available

316L SS diaphragm with 316 SS wetted parts for NACE application with Viton ‘O’ ring ––––––––––– ON

N.R. N.R. N.R. N.R.

301, 361

2.0 0.02 0.03

1.0

301, 361

6.0 0.05

0.1

4.0

303, 363

4.0

0.4

3.0

301, 361

0.1 N.R. N.R. N.A.

301, 361

N.A. N.R. N.R. N.A

301, 361

3.0

301, 361

0.2

0.1

0.2

2.0

5.0 N.A. N.A. 3.0 301, 361 1.0 N.A. N.A. 0.5 301, 361 Code K – Hermetically sealed, inert gas filled with Gold plated contact. Code R – IP:67 sealed microswitch with Gold plated contact. Code J – Hermetically sealed, inert gas filled with Silver alloy contact. Code S – IP:67 sealed microswitch with silver alloy contact.

N.R. – Not Recommended

Table–2 : MAXIMUM WORKING PRESSURE RATING

Nitrile diaphragm with 304 SS wetted parts for applications with pressure reversal ––––––––––––– B4 Nitrile diaphragm with 316 SS wetted parts for applications with pressure reversal ––––––––––––– B2

301

B3D

N.A

B6D

For Models 361 / 363

303

E1D

RANGE CODE : Refer Table–3 ––––––––––––––––––––– 

E8D

304/ 316 SS

G5B

SWITCH CODE AND RATING : Refer Table–1 ––––––––––– 

J0B

ELECTRICAL ENTRY

B7K

3/4" ET with Nylon Cable gland suitable for 8 to 11 mm OD cable (Single entry only) –––––––––––––––– A

361

363

N.A

C6D

Nitrile diaphragm with Aluminium wetted parts –––– B5

Max. Working Pressure (in Bar)

Wetted Parts

Range Code

304 / 316 SS

N.A.

P8B

301 N.A

N.A. Aluminium

Aluminium

361

363

N.A.

1

N.A.

110 110

N.A

N.A

303

N.A.

15

15

N.A.

N.A

N.A – Not available in these models

1/2" NPTF (Single entry only) –––––––––––––––––––––––––––––– B

Table–3 : RANGE CODE & DIFFERENTIAL Fixed Diffl. Range Code

Range

Adj. Diffl.

Model 301 D/3/6

5

J/K

Fixed Diffl.

Model 303 S/R

W

Adj. Diffl.

Model 361 D/3/6

Model 363

5

J/ K

S/R

W

in mbar B3D

(–) 2.5 to 2.5 mbar

--

--

--

--

--

0.8

1.5

--

--

--

B6D

0 to 5 mbar

--

--

--

--

--

0.4

1.4

--

--

--

C6D

3 to 25 mbar

6

6

10

12

--

0.8

-

--

--

--

E1D

5 to 120 mbar

5

10

12

20

55 to 70

12

12

--

30

65 to 70

E8D

50 to 350 mbar

12

20

30

40

80 to 200

20

25

60

45

95 to 200

G5B

0.1 to 1.5 bar

60

85

120

125

350 to 900

70

90

250

135

400 to 900

J0B

0.2 to4 bar

175

350

500

450

--

300

600

700

675

--

B7K

0.7 to 7 bar

300

500

--

--

--

--

--

--

--

--

P8B

1.5 to 15 bar

800

1350

--

--

--

--

--

--

--

--

1. For On-Off differential values for DPDT (2 x SPDT) switching, apply a multiplication factor of 1.3 to the above values. 2. For Range codes B7K & P8B in model 301 DPCO switching is possible only for switch codes 3, D & 6

NOTES 1.

Accuracy & Repeatability are not different for all blind differential pressure switches. A shift of ±2% may be observed in setpoint when pressure falls from full static pressure. Settings will also shift with varying temperature.

2.

The instrument is calibrated in the mounting position depicted in the drawing. Mounting in any other direction will cause a minor range shift, especially in low and compound ranges. Ranges above 1 bar will not experience this shift.

3.

A Differential Pressure switch is a switching device and not a measuring instrument — eventhough it has a scale with ±5% FSR accuracy to assist setting. For this reason, Test Certificates will not contain individual ON-OFF switching values at different scale readings. Maximum differential obtained alone will be declared, besides other specifications.

4.

Select working range of the instrument such that the set value lies in the mid 35% of the range i.e., between 35% and 70% of range span.

5.

For switching differential values please refer Table-1. Switching differentials furnished are nominal values under test conditions at mid-scale and will vary with range settings and operating conditions.

11. Ambient temperature range: All models are suitable for operating within a range of ambient temperature from (–) 25°C to (+) 60°C provided the process does not freeze within this range. Below 0°C, precautions should be taken in humid atmospheres to prevent frost formation inside the instrument from jamming the mechanism. Occasional excursions beyond this range are possible but accuracy might be impaired. The microswitch is the limiting factor which should never exceed the limits of (–) 50°C to (+) 80°C. 12. Fluid Temperature: A Differential Pressure switch when connected to the process is not subjected to through flow and therefore is not fully exposed to the fluid temperature. Use of adequate length of impulse piping will greatly reduce excessive heating of the sensing element. For example connection of 7.5 cm of 12 mm dia impulse piping will reduce water temperature of 100°C to 65°C at an ambient temperature of 50°C. Ask factory for piping nomogram #441184–4 for different temperatures. In 301 / 303 Higher temperatures greater than 70 deg. by using seal O rings of different material for different temperatures as below: 125°C for EPDM and 205°C for Viton.

6.

On and off settings should not exceed the upper or lower range value.

13. Style DM is weatherproof only if all entries and joint faces are properly sealed.

7.

DPDT action is achieved by two SPDT switches synchronised to practical limits i.e., ±2% of FSR. Deadband for DPDT contacts are higher than that of SPDT as force required to actuate the contacts are more. Please refer respective differential table.

14 . Ensure that impulse pipework applies no stress on sensing element housing and use spanners to hold pressure port / housing when connections are made.

8.

Contact life of microswitches are 5 × 105 switching cycles for nominal load. To quench DC sparks, use diode in parallel with inductance, ensuring polarity. A ‘R–C’ network is also recommended with ‘R’ value in Ohms equal to coil resistance and ‘C’ value in micro Farads equal to holding current in Amps.

9.

All differential pressure switches are calibrated by applying pressure to HI port, venting LO port to atmosphere. Inspection will also be limited to such a practice.

10. MWP: The value mentioned herein is the highest permissible pressure that can be applied. Cannot be proof tested for any higher pressure value.

15. Custom built instruments are available for special service requirements under Special Engineering Category. 16. A more versatile and wide range of Pressure & Differential Pressure Switches are available in Series 200, 020, 300, 931 & S20/920 Series upto 700 bar. 17. Complementary instrumentation for pressure is available in 200 series. 18. Accuracy figures are exclusive of test equipment tolerance on the claimed values. 19. All performance data are guaranteed to ±5%.

OPTIONS / ACCESSORIES 

Damping coil for minimising process pulsations — increases instrument’s life many times.



Blow out protection.



Snubbers, pigtail syphons, over-range protectors.



Brass / 316 SS double compression cable glands to suit cable OD of 1/2", 15 mm & 17 mm.



Degreasing for Oxygen service & special parts for Ammonia service.



Provision of line fault monitoring.

OVERALL AND MOUNTING DIMENSIONS SERIES 301 / 303 – P8B, B7K, E1D, E8D, G5B, J0B, C6D 128 115

8

68

36

3/8" BSW ‘U’ BOLT-2 NOS.

15 24 71.5

81 3/4" ET NYLON CABLE ENTRY 36

40

57

66±2

PR. CONN. (LOW )

44

2" PIPE BY CUSTOMER

PR. CONN. (HIGH)

2" PIPE OPTIONAL HORIZONTAL POSITION (FIX ‘U’ CLAMP VERTICALLY)

88Ø

SERIES 361 / 363 – E1D, E8D, G5B, J0B 8

128 115

36

68

15

3/8" BSW ‘U’ BOLT 2 NOS.

24 71.5

81 3/4" ET NYLON CABLE ENTRY 36

40 66±2

PR. CONN. (LOW)

PR. CONN. (HIGH) 57

134±2

2" PIPE BY CUSTOMER 88Ø

SERIES 361 – B3D, B6D, C6D

115

8

2" PIPE OPTIONAL HORIZONTAL POSITION (FIX ‘U’ CLAMP VERTICALLY)

36 2" PIPE OPTIONAL HORIZONTAL POSITION (FIX ‘U’ CLAMP VERTICALLY)

24 81

3/8" BSW ‘U’ BOLT 2 NOS.

3/4" ET NYLON CABLE ENTRY 36

71.5 78

±2

22

PR. CONN. (HIGH)

162±2

PR. CONN. (LOW)

2" PIPE BY CUSTOMER

35 17.5

110±2 190

Note : The Instrument will be mounted directly on to wall / back panel.

All dimensions are in mm

Prior notification of changes in specifications is impracticable due to continuous improvement

Switzer Process Instruments Pvt. Ltd.

REGD. OFFICE : 128, SIDCO North Phase, Ambattur Estates, Chennai 600 098 CIN : U29255TN2014PTC095662

www.switzerprocess.co.in

WORKS & SALES OFFICE 128, SIDCO North Phase, Ambattur Estates, Chennai 600 050 Ph : 044–2625 2017 / 2018 / 4324 / 4991 Fax : 044–2624 8849 e-mail : [email protected]; [email protected] SALES OFFICES Bangalore

Phone : 080–22262613 Fax : 080–22257392 e-mail : [email protected]

Mumbai

Phone : 022–28575915 / 28575916 e-mail : [email protected]

Chennai

Phone : 044–2625 2017 / 2018 / 4991 Fax : 044–26248849 e-mail : [email protected]

New Delhi

Phone : 011–42331470 / 42331478 e-mail : [email protected]

Hyderabad

Phone : 040–2781 1082 Fax : 040–2781 1082 e-mail : [email protected]

Pune

Mobile: 020–66293361 to 3367 e-mail : [email protected]

Kolkata

Phone : 033–68888819 e-mail : [email protected]

Vadodara (Agent)

Phone : 0265–2322906 Fax : 0265–2331649 e-mail : [email protected]

DPS-DM300-00-12/2015

This is not a contractual document.

Level Switch LBFS

Special Features „„ Wetted parts in stainless steel

and PEEK „„ Compact design „„ Precise switching point with no requirement for calibration „„ Process temperature -40 ... 115 °C „„ Measures media with DK-values >1.5 (DK = Dielectrical Constant)

„„ LED switch indicator „„ Maintenance free „„ Suitable for media separation „„ Configurable by

FlexProgrammer 9701 „„ ATEX approval for gas and

dust „„ WHG (pending)

Technical Data Approval Ex ia IIC T5, ATEX II 1G

Sensor 100...180 MHZ

Supply range

24...30 VDC

Process connection

Refer to dimensional drawings

Temperature class

Insulating material

PEEK

T1...T4: -40 < Tamb < 85 °C T1...T5: -40 < Tamb < 74 °C

Approval Ex ta IIIC T100 Da, ATEX II 1D

Mechanical data Housing

Stainless Steel

Supply range

Amb. temperature

-40...85 °C

Temperature class

12...30 VDC T100 °C: -40 < Tamb < 85 °C

Approval Ex nA II T5, ATEX II 3G

Process temperature

-40...115 °C

Protection class

IP67 (IEC 529)

Supply range

12,5...30 VDC

Media pressure

Max. 100 bar

Temperature class

T1...T5: -40 < Tamb < 85 °C

Vibrations

IEC 60068-2-6, GL test2

Installation

Any position

Electrical connection Cable

5 meter, 4 wire

Plug M12

Plastic or Stainless steel 304

Other electrical data Power supply

12...30 VDC, 35 mA max.

Damping

0...10 sec.

Power-up time

<2 sec.

Hysteresis

± 1 mm

Repeatability

± 1 mm

Reaction time

0.1 sec. (100 mS)

Disposal of product and packing According to national laws or by returning to Baumer EMC data and packing Immunity

EN 61326

Emission

EN 61326

Output Output (active)

Max. 20 mA, short-circuit and high-temperature protected

Output type

PNP or NPN

Output polarity

NO and NC

Active “High”

PNP (VDC -1.5V) ± 0.5V ; Rload 10 kOhm

Active “Low”

NPN (-VDC +1.5V) ± 0.5V ; Rload 10 kOhm

Off leak current

± 100μA Max.

Design and specifications subject to change without notice

Radiated signal

Factory Settings Damping

0.1 sec.

Approvals/conformities Approvals/conformities DNV Marine Approval EN 50155 Railway 3A, EHEDG, FDA, WHG (pending)

Internal inductivity

Li < – 10 μH

Internal capacity

Ci < – 43 nF

Barrier data

U< – 30 VDC ; I < 0.1 A ; P < 0.75 W

www.baumer.com

EN/121122

EMC data and packing

Data sheet E21.01

Page 1 / 8

Level Switch LBFS

Description The Level Switch LBFS is designed to detect levels in tanks, for media separation and provide empty-pipe detection or dry-run protection for pumps. A high frequency sweep signal is radiated from the sensor tip into the tank. The media will act as a virtual capacitor, which together with a coil in the sensor head, will form a circuit creating the switch point signal. This virtual capacitance will depend of the di-electric value DK (Dielectrical Constant) of the media. Two output signals are available, Normally Open (NO) and Normally Closed (NC). By means of the FlexProgrammer 9701, a damping of the output signal can be activated in case of a fluctuating media level, e.g. during tank filling. Additionally the output signals NO and NC can be reversed.

The measurement is precise and unaffected by the mounting position in the tank. In the Flex-software a compensation for foam, bubbles and condensate as well as sticky media can be set. The Flex-software also features an adjustment facility making the user able to adjust the sensor to a specific media. The Level Switch LBFS measures liquids such as water and oil. Even dry media can be measured, eg. coal dust or plastic granulate. Level Switch LBFS can be delivered with PNP output as well as NPN output. The process connection can easily be sealed by use of PTFE tape or by use of special welding adapter for the hygienic edition.

Dimensional Drawings

LBFS xx2x x

LBFS xx3x x

EN/121122

Design and specifications subject to change without notice

LBFS xx1x x

www.baumer.com

Data sheet E21.01

Page 2 / 8

Level Switch LBFS

40

65

87

Dimensional Drawings

17.00

NPT

M18x1

LBFS xx6x x

LBFS xx7x x

Electrical Connection

4

3

1

2

M12 plug 1 2 3 4

Cable Brown White Blue Black

Function + VDC Normally closed - VDC Normally open

Electrical Installation Normally Closed

4

3

4

3

1

2

1

2

20 mA +

LED

12...30 VDC

-

-

PNP Output 20 mA max.

0 mA

20 mA

LED

3

4

3

1

2

1

2

+ 12...30 VDC PNP Output 20 mA max.

www.baumer.com

NPN Output 20 mA max.

4

+ -

12...30 VDC

-

12...30 VDC

EN/121122

0 mA

Design and specifications subject to change without notice

+

NPN Output 20 mA max. Data sheet E21.01

Page 3 / 8

Level Switch LBFS

Configuration FlexProgrammer 9701

Accessories FlexProgrammer 9701 The FlexProgrammer 9701 is a dedicated tool to configure Baumer configurable products Type N° 9701-0001 comprises: FlexProgrammer USB cable CD with the FlexProgram software

Accessories examples

LB020

VAM023

CAM023

ISO 2852 clamp

Varivent

PM023

G½ hygienic welding sleve in AISI 316

Design and specifications subject to change without notice

Application

EN/121122

LBFS xx5x x

LBFS xx5x x

www.baumer.com

Data sheet E21.01

Page 4 / 8

Level Switch LBFS

Media Temperature versus Ambient Temperature

Media Temperature °C

Ambient vs process temperature

120,00

115,00

110,00

105,00

100,00

95,00

90,00

85,00

80,00

75,00

70,00

65,00

60,00

55,00

50,00 50

55

60

65

70

75

80

85

90

95

100

105

EN/121122

Design and specifications subject to change without notice

Ambient Temperature

www.baumer.com

Data sheet E21.01

Page 5 / 8

Level Switch LBFS

Ex ia IIC T5, ATEX II 1G - Installation A Level Switch LBFS 1xxx x is Ex ia IIC T5, ATEX II 1G approved for application in hazardous areas in accordance with the current EUdirectives. The product must be installed in accordance with prevailing guidelines for zone 0 with a barrier. A certified Ex ia isolation barrier with the maximum values Umax = 30 VDC ; Imax = 0.1 A ; Pmax = 0.75 W must be used. Use the isolating module PROFSI 3-B25100-ALG-LS (for PNP output only) or a ZENER Barrier (for NPN output only) as shown below (see installation manual for special instructions).

Ex-data Supply range

24...30 VDC

Temperature class

T1...T4: -40 < Tamb < 85 °C T1...T5: -40 < Tamb < 74 °C

Internal inductivity

Li < 10 μH

Internal capacity

Ci < 43 nF

Barrier data

U < 30 VDC ; I < 0.1 A ; P < 0.75 W

Zone 0/1

Safe area

Brown

+

M12 plug

Cable

24VDC Blue

-

Black

Output OUT

Level Switch LBFS

NB : only valid for NPN output Two-channel ZENER BARRIER Zone 0/1

Safe area

NO 3 2

NC

Design and specifications subject to change without notice

COM 1

Brown

C+

Blue

B

Black

A PNP NO

22 ...120VDC or + 90...253VAC

M12 plug

Cable

-

-

Level Switch LBFS

www.baumer.com

IsolatingModule Module Isolating PROFSI3-B25100-ALG-LS PROFSI3-B25100-ALG-LS

Data sheet E21.01

EN/121122

NB: For PNP output the PROFSI3-B25100-ALG-LS barrier must be used.

Page 6 / 8

Level Switch LBFS

Ex ta IIIC T100 Da, ATEX II 1D - Installation A Level Switch LBFS 2xxx x Ex ta IIIC T100 Da, ATEX II 1D approved for application in hazardous areas in accordance with the current EUdirectives. The product must be installed in accordance with prevailing guidelines for zone 20 without a barrier.

Ex-data Supply range

12.5...30 VDC, max. 100 mA

Temperature class

T100

Black or white

LOAD

M12 plug

+

Brown Cable

-

Blue

12.5 ...30 VDC

Level Switch LBFS NB : The cable must be fixed to an external strain relief not more than 5 cm from the Level Switch. Only IP 67 compliant cable must be used for installation. See below.

Ex nA II T5, ATEX II 3G - Installation A Level Switch LBFS3 xxx x is Ex nA II T5, ATEX II 3G approved for application in hazardous areas in accordance with the current EUdirectives. The product must be installed in accordance with prevailing guidelines for zone 2 without a barrier.

Ex-data Supply range

12.5...30 VDC, Max. 0.1A

Temperature class

T1...T5

Black or white

LOAD

M12 plug

Cable

Design and specifications subject to change without notice

Brown 12.5 ...30 VDC Blue

EN/121122

Level Switch LBFS

www.baumer.com

Data sheet E21.01

Page 7 / 8

Level Switch LBFS

Ordering details – Model Level Switch Safety Standard Ex ia IIC T5, ATEX II 1G (Gas) (7) Ex ta IIIC T100 Da, ATEX II 1D (Dust) (2) Ex nA II T5, ATEX II 3G Ex ia IIC T5 / Ex ta IIC T100 Da (combined gas/dust) (2) Electrical Connection Plug, M12 plastic with LED Cable 5 meter (3) Plug, M12, stainless steel, without LED Process Connection G1/2" G3/4" G1" G1/2" hygienic (for Acessories Universal) 3A / EHEDG (4) (6) G1/2" for reverse assembly (1) 3/4" NPT (6) M18x1 (5) Process Connection material Stainless Steel 1.4301 - AISI 304 Stainless Steel 1.4404 - AISI 316L Output Configuration PNP output NPN output Configuration No configuration Configuring according to customer specification

5' digit

LBFS 0 1 2 3 4

6' digit 1 2 3 7' digit 1 2 3 4 5 6 7 8' digit 1 2 9' digit 1 2 10' digit 0 C

Max. 85 °C media temperature Not valid with “cable connection” (3) Max ambient temperature 70 °C (4) Max 130 °C for <1 hour, Tamb 40°C (5) Only available in AISI 304 (6) Only available in AISI 316L (7) For PNP output the barrier module PFOFSI3-B25100-ALG-LS is required for funtional purposes. For NPN output a standard barrer may be used.

(1)

EN/121122

Design and specifications subject to change without notice

(2)

www.baumer.com

Data sheet E21.01

Page 8 / 8

STAINLESS STEEL PRESSURE GAUGE BOURDON TUBE TYPE

Model- PB

The C-shaped Bourdon tube has a hollow, elliptical cross section. It is closed at one end and is connected to the fluid pressure at the other end. When pressure is applied, its cross section becomes more circular, causing the tube to straighten out, A typical Bourdon tube is coupled mechanically to an indicating needle / pointer on the other end. This end tube which not fixed moves, this movement being a measurement for the pressure. This movement indicated by the pointer.

Special Features :   •   •   •   •   •   •

Stainless steel case & measuring system Socket & case welded Protection IP 66 Fillable or liquid filled Accuracy up to 0.6% Standard followed in general EN 837-1/ IS 3624 & ANSI / ASME B40.1 for NS 125mm

Applications :

  •   •   •   •   •   •   •

Food & Beverage Pharmaceutical Chemical & Petrochemical Industries Pumps Hydro-cleaning Machines Engine compressor, turbines and diesel engine Refrigerating Plants

Specifications

STANDARD VERSION : 100mm, 125mm and 150mm Accuracy

: ± 1.6% of F.S.

Ambient temperature

: -25°C to +65°C

Operating pressure

: 75% of the Scale Value

Over pressure limit

: 125% of Max. Scale Value for Pressure Ranges up to 100 bar : 115% of Max. Scale Value for Pressure Ranges from 100 to 600 bar : 110% of Max. Scale Value for Pressure Ranges from 600 to 1000 bar

Case

: AISI 304 SS

Ring

: AISI 304 SS, Bayonet Type

Bourdon

: AISI 316L SS

Socket

: AISI 316L SS (Directly Welded to Case)

Movement

: AISI 304 SS

Protection

: IP 66

Dial

: Aluminium, black graduation on white background

Pointer

: Aluminium, black coloured micrometer zero adjustable

Window

: Safety Glass

GLYCERINE FILLED VERSION (OPTION GF) Accuracy

: 1.6 % of F.S.

Ambient Temperature

: Maximum 65°C

Process Temperature

: -20°C /65°C

Window

: Safety Glass

Damping Liquids

: Glycerine 98% (others available as option)

Other Features

: Refer Specification of Standard Version

Temperature effect: The variation of indication caused by effects of temperature is to be calculated by below formula; which is to be added in the specified accuracy while measurement :- Formula : ± 0.04 x (t2 - t1) % of F. S. where t1 = reference temperature (+20°C) and t2 = ambient temperature in °C. Other Features

DIMENSIONS : - FOR STANDARD MODEL TYPE 11

TYPE 14

TYPE 21

TYPE 22

TYPE 23

TYPE 31

DRAWING OF MODEL (TYPE WISE) TYPE 11

TYPE 14 ØU

ØN

B

B

A

S

A

M

ØD

ØC

ØC

ØD

0°

12

I

E

E

F

Size

A

B

ØC

ØD

E

Size

A

B

ØC

ØD

E

Ｍ

S

F

ØI

ØN

ØU

100

12.5

47

111

100

22

100

12.5

45

111

100

22

128

6

14.5

6

134

118

125

15

48

129

119

22

125

15

46

129

119

22

-----

4

14.5

6

150

137

150

15

49

161

149

22

150

15

46.5

161

149

22

174.5

6

14.5

6

186

168

TYPE22

TYPE21 B

ØU

ØN

A

A

B

ØD

ØC

ØC

ØD

0°

12

ØI

E

E S

Size

A

B

ØC

ØD

E

Size

A

B

ØC

ØD

E

S

ØI

ØN

ØU

100

12.5

47

111

100

22

100

12.5

47

111

100

22

1

6

134

118

125

15

48

129

119

22

125

15

48

129

119

22

4

6

150

137

150

15

49

161

149

22

150

15

49

161

149

22

5

6

186

168

TYPE31

B

B A

K

ØC

ØD

J

ØD

A

ØC

TYPE23

E E

V

Size

A

B

ØC

ØD

E

J

K

V

100

12.5

48

110

100

22

66.5

16

106

125

11

48

131

119

22

80

16

129.5

150

15

49

161

149

22

103.5

16

158

Size

A

B

ØC

ØD

E

100

12.5

47

111

100

22

SELECTION OF MODEL PB

(1) MODEL CODE (2) DIAL SIZE Dial Size

Code

100

4

125

5

150

6

4

(3) MOUNTING TYPE Mounting Type

11

Code

DIRECT BOTTOM ENTRY

11

WALL / SURFACE / PROJECTION MOUNTING WITH BOTTOM ENTRY

14

DIRECT LOWER BACK ENTRY

21

LOWER BACK ENTRY WITH FRONT FLANGE

22

LOWER BACK ENTRY WITH MOUNTING BRACKET

23

DIRECT CENTER BACK ENTRY

31

(4) GAUGE CONNECTION SIZE 1/2" BSPT (M)

4BM 4TM

1/2" NPT (M) 1/2" G (M) 1/2" R (M)

1/2" BSP (M)

3GM

3/8" G (M) 3/8" BSP (M)

3BM

4NM

3/8" R (M)

3RM

4GM

3/8" BSPT (M)

3TM

4RM

3/8" NPT (M)

3NM

4NM

Note :- OTHER OPTIONS WILL BE PROVIDED ON REQUEST. CONSULT FACTORY FOR MORE DETAILS

(5) RANGE

0-10bar

REFER TO THE FOLLOWING TABLE kg/cm² or bar

MPa -0.1-0.3

0-2

-0.1-0.6

0-2.5

-0.1-0.2

0-3.5

-1-4

0-6 0-10 0-16 0-25

-0.1-0

0-4

-1-6

0-40

0-0.2

0-6

-1-10

0-60

0-0.25

0-10

-1-16

0-100

0-0.4

0-16

0-0.6

0-160

0-0.6

0-25 0-40

-1-0 -1-0.6 -1-1.5

0-1

0-250

0-1

0-1.6

0-400

0-1.6

0-2.5

0-600

0-4

0-1000

0-60 0-100

(OTHER UNIT & DUAL SCALE CAN BE ARRANGED ON REQUEST.)

(6) OPTIONS CF　　AISI 316 CASE & BEZEL TN　　C ALIBR ATION CERTIFIC ATE TR ACE ABLE 　　 TO NATIONAL/ INTERNATIONAL STANDARS TS　　SS TAG PLATE GF　　DAMPENING LIQUID GLYCERINE FILLED SF　　DAMPENING LIQUID SILICON OIL FILLED TD　　DIAL TAG MARKING AC　　ACCURACY +/- 0.6% OF F.S.

XX

DS　　INTEGRAL DAMPENING SCREW (AISI 316 SS) EZ　　EXTERNAL ZERO ADJUSTMENT 　　　(EXCEPT TYPE 22) PS　　INTERNAL OVER PRESSURE STOP VS　　INTERNAL VACUUM STOP BM　　MONEL BOURDON & SOCKET 　　　(MONEL VERSION) DM　　INTEGRAL DAMPENING SCREW (MONEL) OR　　OVER RANGE PROTECTION 150% OF F.S.

AD　　ACCURACY +/- 1.0% OF F

Example

1

2

3

4

5

6

SELECTION OF MODEL

PB

4

11

4NM

0-10bar

Option XX

Below options are provided on request of customer. CE

CE MARKING (AS PER PED 97/23/EC) SS

NC

CONFORMITY AS PER NACE MR 0175

CC

FIVE POINT CALIBRATION CERTIFICATE

HT

HELIUM LEAK TEST

IA

IBR APPROVAL

MC

MATERIAL TEST CERTIFICATE

WV

ON-OFF TYPE VENT PLUG

OS

OXYGEN SERVICE

DC

CUSTOM DESIGNED DIAL

■ NESSTECH INSTRUMENTS PVT. LTD (INDIA) Survey No. 26/2,“G”Type, Global Industrial Park, Near Nahuli Railwaycrossing, Village Valvada, Vapi, Tal Umbergaon, Dist Valsad-396191, Gujrat TEL: + 91-260- 299-6920

■ NESS TECHNOLOGY (M) SDN BHD (MALAYSIA)

No. 42A Jalan PUJ 3/8, Taman Puncak Jalil, Bandar Putra Permai, 43300 Seri Kembangan, Selangor TEL: + 603- 8940-1134/8940-1059 FAX: + 603-8999- 4133

PYRO ElECTRIC

InSTAUme nT S

610 Series Thermocouple & Resistance Thermometer Assemblies, with

. A Protecting Tube.

. Builtup fromseamlesstubes,fIXed or adjustableFlange.

. Flameproof or weatherproof

execution in 31688 or Aluminum.

. Available with "in head" 2-wire HA 101 -Head FIXED FLANGE]) t::.:I

~

~~

"" ..%

Temperature Transmitter.

I.HA1~O3,.F:l:X:SDFLANGEP "'-'~HIiod

Ms Mi Thermocouple or Resistance Thermometer sensor fitted into a terminal head, and provided with or without head extension and a protecting tube woUld form a typical complete assembly ready for use in the applications, where flow and

pressurearenot a major concern.

~

.

Protecting tubes are built up from seamless tubes with hot end plugged and TIG welded and a blind Flange is drilled to suit the outer diameter of the tube and TIG welded to it These are available in standard AISI 300 series stainless steels as well as, in exotic materials such as Incoloy 800, InconeI600,446 SS, and Flanges in ASTM grades AI05, Al82 and A350 in sizes 3/4" to 2" (DN 20 to DN 50). The standard execution as shown in this leaflet is with plated CS extension and Aluminum head with conduit entry of 1/2"NPT and Thermocouples with ungrounded junction unless specified otherwise. Head Assembly HA-I03 is with CS plated extension and N=I50.

610 Series

J K T E N R S B Pt

None Head in 304 SS Head in 316 SS Extension in 304 SS Extension in 316 SS Other Conduit entry In head Transmitter Brass cable gland SS Cable gland Snecia! reQuirement

Iron-Constantan Chromel-Alumel Copper-Constantan Chromel-Constantan Nicrosil-Nisil PtRh 13%-Pt PtRh IO%-Pt PtRh 30%-PtRh 6% Pt lOORTD.

FF AF

I

Fixed Flange Adjustable flange

Define flange size, rating and facing,

~ '"

118"Sch80 10.29x2.41 1/4"Sch80 13.72x 3.02 3/8"Sch80 17.15x 3.18 1/2"Sch80 21.30x 3.73 1/2"Schl6O 21.30x 4.75 3/4"Sch80 26.60x 3.91 3/4"SchI6O 26.60x 5.53 Other dimensionsalso.available.

ORDERING EXAMPLE

610 SERIES I-K-6-316-D-l-HA 101-316-l/2"Sch160.,F316-U=640-T=30-FF32mm 150#RF-OPTION3

PYROELECTRICINSTRUMENTSGOA PVT.LTD. Flat 'B' Hill CrownApt, CollegeRoad,Mupuca,Goa 403507. Tel:(0832)252719,Fax:(0832)263294,E-Mail:pyrog

. .

goa1.dot.net.in

Plot No. 71, Bicholim 1nd.Estate, Bicholim (Goo) Tel: 0832-361212 .Mumbai Office Tel: (022) 4378033 Tel/Fax : (~43O9301 Email : [email protected]

~

""

§OO 'QU"'\

(R %

>'.'so

01. ~

90

~

f .J:':..

m~=:n"

VIKING® HEAVY DUTY PUMPS SERIES 4195 STANDARD CONSTRUCTION

Section

144

Page

144.1

Issue

D

FEATURES

Pressure Range

250 PSI (17 BAR) for 100 SSU (20 cSt) and above 150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt) 100 PSI (7 BAR) for below 38 SSU (3 cSt)

Temperature Range

- 40° F. to + 350°F. (- 40° C. to + 177°C.)

Viscosity Range

28 SSU to 15,000 SSU (0.1 cP to 3,300 cSt)

SERIES 4195 Pumps Cutaway View “AS”, “AK”, “AL”

SERIES 4195 Pumps Cutaway View “G”, “GG”, “H”, “HJ”, “HL”

DUCTILE IRON PARTS

BALL BEARINGS

(Standard Equipment) Pumps are equipped with inner casing ball bearing installed outside of mechanical seal and a radial thrust ball bearing permitting heavy-duty service up to 250 PSI (17 BAR). Bearings are “Sealed for Life”.

PRESSURE LUBRICATION

(Standard Equipment) (“AS”, “AK”, “AL” Sizes) A patented pressure lubrication system automatically lubricates the idler bushing. This system provides a constant film of liquid between the idler bushing and idler pin at a pressure equal to the pump discharge pressure regardless of pump rotation.

(Standard Equipment) (“AS”, “AK”, “AL” Sizes) Internal pumping gears (rotor and idler) are constructed of ductile iron for added strength in handling all types of liquids up to 15,000 SSU (3,300 cSt). “HL” size rotor also furnished in ductile iron.

O-RING GASKETS

(Standard Equipment) O-Ring gaskets are used between casing and head plate and between casing and relief valve or valve plates. Flat valve gaskets furnished on “G”, “GG”, “H”, “HJ” and “HL” size pumps. These gaskets provide a positive seal eliminating a chance for leakage at these points.

GPM up to 75 (M³/Hr up to 17) (Nominal Rating)

Viking’s high-speed, heavy-duty Series 4195 pumps are available in capacities up to 75 GPM. These pumps can be furnished directly connected to a 50 Hz or 60 Hz motor. (See Series 4195D units shown on page 144.3.) All eight sizes of Viking Series 4195 pumps are furnished with single mechanical seals. This seal is a simple selfadjusting, non-leak method of shaft sealing located ahead of the casing ball bearing. The Series 4195 pumps are built for continuous or intermittent duty for such applications as filtering, circulating, transferring, or booster service in general industrial, petroleum and marine uses. NOTE: “UL” listed pumps for handling flammable liquids require special construction. Externals are high strength cast iron. (Ductile Iron Casing on “AS”, “AK” and “AL” sizes). See Catalog Section 440 for details and pricing information. Model numbers for these pumps must be designated by a suffix -F, eg. GG4195-F or when used with a “D” drive, GG4195D-F. “UL” listed models must be equipped with either an internal or return-to-tank safety relief valve. Maximum discharge pressure for “UL” listed models is 125 PSIG. Values shown represent minimums or maximums. Some special construction or consideration may be required before a cataloged pump can be applied to an application involving maximum pressure or minimum or maximum temperature and/or viscosity. Certain models have restrictions in pressures and/or viscosities. See specifications, page 144.2, and performance curves. Nominal capacities based on handling thin liquids. Metric conversions are based on US measurements and rounded to the nearest whole number.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

Section

144

Page

144.2

Issue

E

VIKING® HEAVY DUTY PUMPS SERIES 4195 STANDARD CONSTRUCTION UNMOUNTED PUMPS

MECHANICAL SEAL Buna-N bellows. Buna-N O-ring. Carbon rotating face (washer). Ni-Resist stationary seat. Steel metal parts. Stainless steel spring.

SERIES 4195 Pumps

“G”, “GG”, “H”, “HJ” and “HL” Sizes

In addition to the famous features listed on the previous page, Series 4195 heavy-duty pumps are furnished with an integral relief valve as shown in the pump photos above. Return-to-tank valves are also available on all models on request. Note: On the “G”, “GG”, “H”, “HJ” and “HL” sizes, the valve mounts on the pump head. The “AS”, “AK” and “AL” size value mounts on top of the pump casing. All sizes equipped with Buna-N mechanical seal with carbon rotating and Ni-Resist stationary faces. CONSTRUCTION — SERIES

SERIES 4195 Pumps “AS”, “AK” and “AL” Sizes

Dimensions for Unmounted Pumps—See Page 144.6. Performance Data for Unmounted Pumps—See Pages 144.13 through 144.26.

4195 (“GG” THROUGH “AL” SIZES)

Standard Construction Models

Casing

Head

G4195 , GG4195 H4195 , HJ4195

Iron

Iron

Rotor

Idler

HL4195

Iron

Iron

Ductile Iron

Iron

Steel

Carbon Graphite

Iron

AS4195 , AK4195 , AL4195

Iron

Iron

Ductile Iron

Ductile Iron

Steel

Carbon Graphite

Iron

Iron

Rotor Shaft and Idler Pin

Idler Bushing

Internal Safety Relief Valve

Steel

Carbon Graphite

Iron

Iron

SPECIFICATION — UNMOUNTED PUMPS

Pump Model

Port Size (NPT)

Nominal Capacity at Maximum Rated Speed 22 cSt (100 SSU) Liquid

Maximum Hydrostatic Pressure

Maximum Pressure 60 Hz Motor Speed

50 Hz Motor Speed PSI (BAR)

Steel Fitted Construction Recommended Above This Viscosity

Maximum Recommended Temperature

Approximate Shipping Weight

Inch

GPM

RPM

M³/hr

RPM

PSI

BAR

SSU (cSt)

Deg. F

Deg. C

Lb.

Kg.

G4195

1

8 5

1800 1200

1.5 1

1500 1000

400

28

7500 (1619)

225

107

20

9

GG4195

1

10 7

1800 1200

2 1.3

1500 1000

400

28

7500 (1619)

225

107

20

9

H4195

1½

15 10

1800 1200

2.9 2

1500 1000

400

28

25000 (5500)

225

107

44

20

HJ4195

1½

20 14

1800 1200

4 2.6

1500 1000

400

28

7500 (1619)

225

107

44

20

HL4195

1½

30 20

1800 1200

6 4

1500 1000

400

28

225

107

44

20

AS4195

2½

35

1200

10.4 6.6

1500 1000

400

28

225

107

85

38

AK4195

2½

50

1200

15.7 10

1500 1000

400

28

225

107

85

38

AL4195

3

75

1200

21.2 13.6

1500 1000

400

28

225

107

86

39

100 (7)—below 38 SSU 150 (10)—38 to 100 SSU 250 (17)—above 100 SSU

Standard Buna-N seal from -20°F. to +225°F. (-29°C. to +107°C.) With special construction, temperatures from -40°F. to +350°F. (-40°C. to +177°C.) can be handled with this series. When steel fitted construction is required, “GG” will have steel rotor, “HJ” will have ductile iron rotor.

“GG” size has steel idler. Nominal capacities based on handling thin liquids. For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations. These models have ductile iron rotors; steel fitted rotors not necessary. If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

Metric conversions are based on US measurements and rounded to the nearest whole number.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

VIKING® HEAVY DUTY PUMPS SERIES 4195 STANDARD CONSTRUCTION

Section

144

Page

144.3

Issue

E

DIRECT DRIVE UNITS (“D” DRIVE) SERIES 4195 Pumps with “D” Drive “AS”, “AK” and “AL” Sizes

SERIES 4195 Pumps

with “D” Drive “G”, “GG”, “H”, “HJ” and “HL” Sizes

Series 4195 pumps in the “G”, “GG”, “H”, “HJ” and “HL” size are designed for high-speed, heavy-duty service. The pump is connected by a flexible coupling with guard directly to a 50 Hz or 60 Hz motor. See series 4195D chart below. Both pump and motor mount on a sturdy formed steel base. This makes a very compact, rugged unit for heavy-duty service, handling many types of fluids up to 15,000 SSU (3,300 cSt). The three large size Series 4195D direct connected units all feature the 4195 high-speed pump connected by a flexible coupling with guard to 50 Hz or 60 Hz motor. See chart below.

Both pump and motor are mounted on a heavy-duty formed steel base. The three larger sizes are equipped with ductile iron pump gears (rotor and idler). O-Ring head and valve gaskets, mechanical seals and automatic pressure lubrication systems are also standard construction. These pumps are also available with steel externals, see Section 154. Dimensions for “D” Drive—See Page 144.7. Performance Data for “D” Drive—See Pages 144.13 through 144.26.

SPECIFICATIONS — “D” DRIVE UNITS

Pump Model

Port Size (NPT)

Nominal Capacity at Maximum Rated Speed 22 cSt (100 SSU) Liquid 60 Hz Motor Speed

Maximum Hydrostatic Pressure

Maximum Pressure

50 Hz Motor Speed PSI (BAR)

Steel Fitted Construction Recommended Above This Viscosity

Maximum Recommended Temperature

Approximate Shipping Weight

Inch

GPM

RPM

M³/hr

RPM

PSI

BAR

SSU (cSt)

Deg. F

Deg. C

Lb.

Kg.

G4195D

1

8 5

1800 1200

1.5 1

1500 1000

400

28

7500 (1619)

225

107

46

21

GG4195D

1

10 7

1800 1200

2 1.3

1500 1000

400

28

7500 (1619)

225

107

46

21

H4195D

1½

15 10

1800 1200

2.9 2

1500 1000

400

28

25000 (5500)

225

107

69

31

HJ4195D

1½

20 14

1800 1200

4 2.6

1500 1000

400

28

7500 (1619)

225

107

69

31

HL4195D

1½

30 20

1800 1200

6 4

1500 1000

400

28

225

107

69

31

AS4195D

2½

35

1200

10.4 6.6

1500 1000

400

28

225

107

215

97

AK4195D

2½

50

1200

15.7 10

1500 1000

400

28

225

107

215

97

AL4195D

3

75

1200

21.2 13.6

1500 1000

400

28

225

107

220

100

100 (7)—below 38 SSU 150 (10)—38 to 100 SSU 250 (17)—above 100 SSU

Nominal capacities based on handling thin liquids. With special construction, temperatures to + 350°F. (177°C.) can be handled with this series.

For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations. These models have ductile iron rotors; steel fitted rotors not necessary. If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

Metric conversions are based on US measurements and rounded to the nearest whole number.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

Section

144

Page

144.4

Issue

E

VIKING® HEAVY DUTY PUMPS SERIES 495 STANDARD CONSTRUCTION FLANGE BRACKET UNMOUNTED PUMPS Pressure Range

250 PSI (17 BAR) for 100 SSU (20 cSt) and above 150 PSI (10 BAR) for 38 to 100 SSU (3 cSt to 20 cSt) 100 PSI (7 BAR) for below 38 SSU (3 cSt)

Temperature Range

- 40° F. to + 350°F. (- 40° C. to + 176°C.)

Viscosity Range

28 SSU to 15,000 SSU (0.1 cP to 3,300 cSt)

GPM up to 75 (M³/Hr up to 17)

SERIES 495 Pumps

“G”, “GG”, “H”, “HJ” and “HL” Sizes

SERIES 495 Pumps

“AS”, “AK” and “AL” Sizes

Series 495 pumps are similar to the Series 4195 on preceding pages with the exception of a flange bracket mount casing. CONSTRUCTION — SERIES

Dimensions for Unmounted Pumps—See Page 144.8. Performance Data for Unmounted Pumps—See Pages 144.13 through 144.26.

495 (“GG” THROUGH “AL” SIZES)

Standard Construction Models Mounting Bracket (Units Only) G495 , GG495 H495 , HJ495 HL495 AS495 , AK495 , AL495

(Nominal Rating) All eight sizes are furnished with single mechanical seals, including Buna-N elastomer gaskets. Standard construction features internal type safety relief valve on pump head or casing (depending on pump size), O-Ring head and valve gaskets, and automatic pressure lubrication system on the three larger size pumps. The 495 series offers an optional flange port for sizes H-AL. Contact the factory for details.

Casing

Head

Iron

Iron

Iron

Iron Iron

Iron Iron

Iron Iron

Rotor

Idler

Iron Ductile Iron Ductile Iron

Rotor Shaft and Idler Pin

Iron Iron Ductile Iron

Idler Bushing

Internal Safety Relief Valve

Steel

Carbon Graphite

Iron

Steel Steel

Carbon Graphite Carbon Graphite

Iron Iron

SPECIFICATION — UNMOUNTED PUMPS

Pump Model

Port Size (NPT)

Nominal Capacity at Maximum Rated Speed 22 cSt (100 SSU) Liquid 60 Hz Motor Speed

Maximum Pressure

50 Hz Motor Speed PSI (BAR)

Maximum Hydrostatic Pressure

Steel Fitted Construction Recommended Above This Viscosity

Maximum Recommended Temperature

Approximate Shipping Weight

Inch

GPM

RPM

M³/hr

RPM

PSI

BAR

SSU (cSt)

Deg. F

Deg. C

Lb.

Kg.

G495

1

8 5

1800 1200

1.5 1

1500 1000

400

28

7500 (1619)

225

107

18

8

GG495

1

10 7

1800 1200

2 1.3

1500 1000

400

28

7500 (1619)

225

107

18

8

H495

1½

15 10

1800 1200

2.9 2

1500 1000

400

28

25000 (5500)

225

107

40

18

HJ495

1½

20 14

1800 1200

4 2.6

1500 1000

400

28

7500 (1619)

225

107

40

18

HL495

1½

30 20

1800 1200

6 4

1500 1000

400

28

225

107

40

18

AS495

2½

35

1200

10.4 6.6

1500 1000

400

28

225

107

80

36

AK495

2½

50

1200

15.7 10

1500 1000

400

28

225

107

80

36

AL495

3

75

1200

21.2 13.6

1500 1000

400

28

225

107

81

37

100 (7)—below 38 SSU 150 (10)—38 to 100 SSU 250 (17)—above 100 SSU

Consult factory for specific recommendations. Standard Buna-N seal from -20°F. to +225°F. (-29°C. to +107°C.) With special construction, temperatures from -40°F. to +350°F. (-40°C. to +177°C.) can be handled with this series. For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations. Nominal capacities based on handling thin liquids. Metric conversions are based on US measurements and rounded to the nearest whole number.

Buna-N elastomer used in mechanical seal of Series 495 pumps. When steel fitted construction is required, “GG” will have steel rotor, “HJ” will have ductile iron rotor. “GG” size has steel idler. These models have ductile iron rotors; steel fitted rotors not necessary. If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

VIKING® HEAVY DUTY PUMPS SERIES 495 STANDARD CONSTRUCTION FLANGE BRACKET MOUNTED UNITS (“M” DRIVE)

Section

144

Page

144.5

Issue

F

SERIES 495 Pumps

with “M” Drive “AS”, “AK” and “AL” Sizes

SERIES 495 Pumps

with “M” Drive “G”, “GG”, H”, “HJ” and “HL” Sizes

For a compact horizontal mounting, the face mounted 495M heavy-duty pump units in all eight sizes include a combination motor “C” flange and square pump flange bracket with coupling connecting motor and pump. The three larger size pumps are equipped with ductile iron pump gears (rotor and idler) and

automatic pressure lubrication system. All sizes have O-Ring head and valve gaskets and mechanical seals as standard construction. These pumps are also available with steel externals, see Section 154. Dimensions for “M” Drive—See Page 144.9 and 144.10. Performance Data for “M” Drive—See Pages 144.13 through 144.26.

SPECIFICATIONS — “M” DRIVE UNITS

Pump Model

Port Size (NPT)

Nominal Capacity at Maximum Rated Speed 22 cSt (100 SSU) Liquid 60 Hz Motor Speed

Maximum Hydrostatic Pressure

Maximum Pressure

50 Hz Motor Speed PSI (BAR)

Steel Fitted Construction Recommended Above This Viscosity

Maximum Recommended Temperature

Approximate Shipping Weight

Inch

GPM

RPM

M³/hr

RPM

PSI

BAR

SSU (cSt)

Deg. F

Deg. C

Lb.

Kg.

G495M

1

8 5

1800 1200

1.5 1

1500 1000

400

28

7500 (1619)

225

107

28

13

GG495M

1

10 7

1800 1200

2 1.3

1500 1000

400

28

7500 (1619)

225

107

28

13

H495M

1½

15 10

1800 1200

2.9 2

1500 1000

400

28

25000 (5500)

225

107

50

22

HJ495M

1½

20 14

1800 1200

4 2.6

1500 1000

400

28

7500 (1619)

225

107

50

22

HL495M

1½

30 20

1800 1200

6 4

1500 1000

400

28

225

107

50

22

AS495M

2½

35

1200

10.4 6.6

1500 1000

400

28

225

107

90

41

AK495M

2½

50

1200

15.7 10

1500 1000

400

28

225

107

90

41

AL495M

3

75

1200

21.2 13.6

1500 1000

400

28

225

107

95

43

100 (7)—below 38 SSU 150 (10)—38 to 100 SSU 250 (17)—above 100 SSU

Nominal capacities based on handling thin liquids. With special construction, temperatures to + 350°F. (177°C.) can be handled with this series.

For viscosities above 15,000 SSU (3,300 cSt), provide details for recommendations. These models have ductile iron rotors; steel fitted rotors not necessary. If suction pressure exceeds 100 PSIG (7 BAR), consult factory.

Metric conversions are based on US measurements and rounded to the nearest whole number.

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

Section

144

Page

144.6

Issue

C

VIKING® HEAVY DUTY PUMPS SERIES 4195 STANDARD CONSTRUCTION DIMENSIONS

These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.2.

DIMENSIONS— SERIES 4195 UNMOUNTED PUMPS “G”—“GG”—“H”—“HJ”—“HL” SIZES

MODEL NO.

A in

G4195 GG4195

mm

H4195 HJ4195 HL4195

mm

in

1

1½

B

D

E

F

G

H

J

K

L

M

N

O

P

S

T

U

2.75

2.75

1.62

1.31

4.00

2.44

.34

.94

.03

.66

1.12

.31

.62

7.31

1.12

.500

70

70

41

33

102

62

9

24

1

17

29

8

16

186

29

12.70

3.75

4.12

1.75

2.00

5.00

3.50

.41

1.50

1.25

.88

1.50

.44

.62

95

105

44

51

127

89

10

38

32

22

38

11

16

10.00 1.62 254

41

.750

V FLAT .19 x .09

19.05 4.76 x 2.38

W

X

2.66

.38

67

10

3.28

.75

83

19

For specifications, see page 144.2.

DIMENSIONS— SERIES 4195 UNMOUNTED PUMPS “AS”—“AK”—“AL” SIZES

MODEL NO.

A in

AS4195

AK4195

AL4195

mm in mm

2½

2½

in mm

3

B

D

5.00 5.25 127

133

5.00 5.25 127

133

5.00 5.25 127

133

E

F

G

H

J

K

L

M

N

2.88

2.00

6.75

4.00

.41

2.25

1.25

1.00

2.00

73

51

171

102

10

57

32

25

51

2.88

2.00

6.75

4.00

.41

2.25

1.25

1.00

2.00

73

51

171

102

10

57

32

25

51

2.88

2.00

6.75

4.00

.41

2.25

1.75

1.00

2.50

73

51

171

102

10

57

44

25

64

O

P

S

T

U

.44 1.12 12.12 2.50 1.000 11

29

308

60

29

308

60

29

308

60

.25 x .12

7.00

.50 1.00

178

13

7.00

.50 1.00

178

13

7.00

.50 1.00

178

13

.25 x .12

25.40 6.35 x 3.18

.44 1.12 12.12 2.50 1.000 11

W

25.40 6.35 x 3.18

.44 1.12 12.12 2.50 1.000 11

V

.25 x .12

25.40 6.35 x 3.18

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

X

Y

25

25

25

Z 1.72 40 1.72 40 1.72 40

VIKING® HEAVY DUTY PUMPS SERIES 4195 STANDARD CONSTRUCTION

Section

144

Page

144.7

Issue

C

DIMENSIONS

These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.3.

DIMENSIONS— SERIES 4195 (“D” DRIVE) “G”—“GG”—“H”—“HJ”— “HL”—“AS”—“AK”—“AL” SIZES

MODEL NO.

A

2.75

in G4195D GG4195D

B

1 mm

70 2.75

in 1 mm

70 3.75

in H4195D

mm

1

½ 95 3.75

in HJ4195D mm

56 frame motors (short base). (Available with “G” & “GG” size pumps.) 143T and 145T frame motors (long base). (Available with “G” & “GG” size pumps.) 56, 143T and 145T frame motors. (Available with “H”, “HJ” or “HL” size pumps.) 182, 182T, 184, 184T frame motors. (Available with “H” through “AL” size pumps.) 213, 213T, 215, 215T frame motors. (Available with “H” through “AL” size pumps.) 254U, 254T, 256U, 256T frame motors. (Available with “AK” through “AL” size pumps.) Dimensions includes motor block, base height is 1½”. Dimension includes motor block, base height is 2 ¹⁵⁄₁₆”. NOTE: All “AS”, “AK”, “AL” pump sizes available with any of the three motors shown in columns.

HL4195D

1

½ 95 3.75

in mm

1

½ 95 5.00

in

AS4195D

mm

2

½ 127 5.00

in AK4195D mm AL4195D

2

½ 127 5.00

in 3 mm

127

D 3.50 89

E

F

H

J

K

L

M

1.50

20.50

.75

.75

8.50

.38

38

445

19

19

216

M1

N

P

S

3.78

.62

.62

4.25

10

96

16

13

108

1.50

20.50

.75

.75

8.50

.38

3.78

.62

.62

4.25

89

38

521

19

19

216

10

96

16

13

108

4.12

2.12

20.50

.75

.75

8.50

0

4.78

.62

.62

4.25

114

54

521

19

19

216

0

121

16

13

108

2.94

29.00

1.00

1.50

9.00

.25

4.78

.62

.62

4.50

75

635

25

38

229

6

121

16

14

114

3.50

4.12 114

2.94

29.00

1.00

1.50

9.00

.25

4.78

.62

.62

4.50

133

75

635

25

38

229

6

121

16

14

114

4.50

3.69

29.00

1.00

1.50

9.00

0

7.00

1.12

.62

4.50

114

94

660

25

38

229

0

178

29

14

114

2.94

29.00

1.00

1.50

9.00

0

7.00

1.12

.62

4.50

75

737

25

38

229

0

178

29

14

114

4.00

39.00

1.38

1.38

16.00

3.75

7.00

1.12

.62

8.00

102

991

35

35

406

95

178

29

16

203

5.25

5.25 133 6.25 159

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

Section

144

Page

144.8

Issue

C

VIKING® HEAVY DUTY PUMPS SERIES 495 STANDARD CONSTRUCTION DIMENSIONS

These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.4.

DIMENSIONS— SERIES 495 UNMOUNTED PUMPS “G”—“GG”—“H”—“HJ”—“HL” SIZES

MODEL NO. G495

in

GG495

mm

H495

in

HJ495 HL495

B

C

E

F

G

H

J

K

N

P

R

T

U

2.75

2.66

3.00

4.00

.41

.50

3.44

2.81

1.12

.94

2.875 2.873

1.12

.500

70

67

76

102

10

13

87

71

29

24

73

29

12.70

3.75

3.28

4.75

5.88

.56

.75

4.50

4.00

1.50

1.50

3.875 3.873

1.62

.750

.19 x .09

.62

95

83

121

149

14

19

114

102

38

38

98

41

19.05

4.76 x 2.38

16

A

1

mm

1½

V

X .62

FLAT

16

For specifications, see page 144.4.

DIMENSIONS— SERIES 495 UNMOUNTED PUMPS “AS”—“AK”—“AL” SIZES

MODEL NO.

AS495

A

in

AK495

AL495

2½

B

C

E

F

G

H

8.38 5.00

J

4.75

6.25

.56

.75

213

51

in

8.88

2.50

3 127

225

L

P

5.75

.75

2.25

146

22

57

R

S

T

U

V

W

X

.25 x .12

7.00

1.12

Y

Z

2.00

mm

mm

K

121

159

14

19

64

4.250 12.12 2.50 1.000 4.248

108

308

64

25.40 6.35 x 3.18 178

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

29

1.00 1.72

25

40

VIKING® HEAVY DUTY PUMPS SERIES 495 STANDARD CONSTRUCTION

Section

144

Page

144.9

Issue

D

DIMENSIONS

These dimensions are average and not for construction purposes. Certified prints on request.

For specifications, see page 144.5.

DIMENSIONS— SERIES 495 (“M” DRIVE) — NEMA C “G”—“GG”—“H”—“HJ”—“HL” SIZES MODEL NO.

A

B

C

J

L

M

N

in in

GG495M

143TC

mm in

1

mm

2.75 2.66 3.44 .62

.19 1.12

in in mm

70

67

16

87

5

29

in in

143TC

mm

HL495M

NOTE: Jaw type coupling with straight jaws recommended to facilitate assembly of motor and pump to bracket.

in

145TC

mm in mm

1

½

3.75 3.28 4.50 .62

.19 1.50

in

182TC 184TC

mm in

213TC

mm in

COUPLING IS GUARDED WITH PLATES OVER SIDE OPENINGS ON MOUNTING BRACKET.

184TC

mm

95

83

114

16

5

38

215TC

E

F

G

2.44

1.50

2.56

38

65

62

2.00

3.50 2.75

51

H

K .34 SLOT 9

8.88 2.88

.34

2.50 89

70

64

73

225

9

3.38

9.56

.41

243

2.25 4.50

3.75

57 2.75

114

56C

mm

HJ495M

145TC 182TC

mm

H495M

D

56C

mm

G495M

MOTOR FRAME

95

70

86

2.44

1.50

2.56

38

65

62

2.00

3.50 2.75

51

10 .34 SLOT 9

11.12 2.88

.34

2.50 89

70

64

73

283

9

3.38

11.81

.41

86

300

10

4.25

12.56

.41

108

319

10

2.25 4.50

3.75

57 2.75

114

95

70 2.75

5.25

4.25

70 3.50

133

108

89

O

P

R

S

Y

.50

1.12

7.00

.19

1.00

13

29

178

5

25

For specifications, see page 144.5.

DIMENSIONS— SERIES 495 (“M” DRIVE) — NEMA C “AS”—“AK”—“AL” SIZES Dimensions are correct for 182TC through 215TC motors. For 254TC/256TC motors, add .88” to the dimensions shown. NOTE: Jaw type coupling with straight jaws recommended to facilitate assembly of motor and pump to bracket. COUPLING IS GUARDED WITH PLATES OVER SIDE OPENINGS ON MOUNTING BRACKET.

MODEL NO. AS495M AK495M AL495M

A in

B

2½

in

D

E

F

G

H

J

K

➀ L

M

6.25

2.75

7.00

5.00

7.00

1.00

.56

8.44

6.38

19.06 5.00

mm mm

C

2.00

484 3

51

19.56 127

497

N

2.50 159

70

178

127

178

25

14

214

162

64

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

©2009

Section

144

Page

144.10

Issue

C

VIKING® HEAVY DUTY PUMPS SERIES 495 STANDARD CONSTRUCTION

For specifications, see page 144.5.

DIMENSIONS— SERIES 495 (“M” DRIVE) — IEC Frame “H”—“HJ”—“HL” SIZES

Brackets are designed for IEC motors with B14 mounting face. NOTE: Jaw type coupling with straight jaws recommended to facilitate assembly of motor and pump to bracket. COUPLING IS GUARDED WITH PLATES OVER SIDE OPENINGS ON MOUNTING BRACKET.

MODEL NO

A

B

C

M

N

P

MOTOR FRAME

D

E

F

G

H

J

4.62

2.38

6.40

3.52

5.14

0.81

K

in H495M HJ495M

IEC 90

mm in mm

1.5

3.75 3.28 4.50

1.50 0.62

IEC 100/112

HL495M in mm

95.3 83.3 114.3 38.1 15.7

IEC 132

0.57

L

O

R

4.92

6.61

125.0

167.9

4.98

0.75

S

0.19

7.01

117.3

60.5

162.6

89.4

130.6

20.6

128.8

178.1

4.8

5.32

2.95

7.48

4.50

6.09

0.80

5.11

8.16

0.25

135.1

74.9

190.0

114.3

154.7

20.3

207.3

6.4

14.5

VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA

129.8

©2009

19.1

Coalescer Cartridges for Aviation Fuel and Industrial Use FEATURES •฀฀Cost฀effective฀particle฀and฀emulsified฀water฀removal฀from฀ hydrocarbon fluids •฀฀Easy฀installation฀and฀replacement฀with฀one-piece฀design •฀฀Choice฀of฀Threaded฀Base฀or฀Open฀End฀cartridges •฀฀Choice฀of฀All-Fiberglass฀Media฀or฀Combination฀Fiberglass฀ and฀Pleated฀Media •฀฀Field฀proven฀performance •฀฀Ongoing฀qualification฀testing฀to฀meet฀changing฀ commercial฀and฀military฀requirements

GENERAL Coalescer cartridges are employed as the first stage in filter/ separator vessels for hydrocarbon fluids. They perform two functions: (1) coalesce (combine) highly dispersed, emulsified water particles into larger water drops and (2) filter-out particulate contaminants.

HOW฀COALESCER฀CARTRIDGES฀WORK The top photo shows a highly magnified view of the coalescing process. Tiny droplets of water contact and adhere to strands of fiberglass. Flow pushes the droplets along the strand until they reach an intersection of strands where they combine with other droplets (coalesce) into large drops.

Photomicrograph of coalescing process inside fiberglass media.

These large drops are then carried to the outside surface of the cartridge. Having a higher specific gravity than the hydrocarbon fluid, they release and settle to the bottom of the vessel. The larger the drops, the faster and more efficiently they fall out. (See bottom photo.) In general, particle removal efficiency increases with coalescing efficiency. This is accomplished by employing a tighter, finer filtration media. Flow direction is from inside to outside of the cartridge. This minimizes surface velocity and helps prevent the water drops from breaking up and being carried downstream.

APPLICATIONS Coalescer cartridges are used primarily to coalesce emulsified water and remove particles from hydrocarbon fluids. The largest single application is the filtration of aviation jet fuel. They are also used with other types of fuels, process streams in refineries and petrochemical plants, and condensate streams where natural gas is produced. Other liquids can be separated if they are immiscible, the specific gravities differ, and high concentrations of surface active agents are not present. As a rule of thumb, if a sample of the mixture readily separates in an hour or two, a coalescer can probably be used. If the mixture hasn’t separated after 24 hours, coalescing probably won’t work. © 2011 Velcon Filters, LLC.

Coalesced water drops releasing from the knitted sock at the outside surface of the cartridge.

1732-R5 03/11

Coalescer Cartridges CONSTRUCTION Velcon single-unit coalescer elements are offered with Threaded Base or Open Ends and with Fiberglass Media or Fiberglass and Pleated Media combinations. Threaded฀Base฀Coalescers฀are recommended for use in most applications. They simplify installation and replacement by eliminating the need for cover plates, center plates, nuts, washers, and gaskets. They are for use in Velcon and other make filter/ separators. Threaded base adapters are available to convert vessels presently using open end elements. Open฀End฀Coalescers฀are offered with single unit construction which reduces the number of gasket seals and improves overall reliability. All-fiberglass฀Media฀Coalescers฀combine depth particulate filtration with a deep coalescing structure. All-fiberglass designs have successively finer media layers to achieve depth-type filtration of particles.

All-Fiberglass฀“6” Series Coalescer

Combination฀Fiberglass฀and฀Pleated฀Media฀Coalescers฀ remove particles primarily in the high surface area pleated core. They have one or more layers of pleated media inside a cylinder of molded fiberglass laminations to provide an extended surface area for particulate filtration. Pleat corrugation and separation materials are used to keep pleats open for full utilization. Coalescing and filtration performance depends largely on the fiber diameter and bulk density of the fiberglass media. Both the All-Fiberglass and the Combination coalescer cartridge designs incorporate phenolic resin impregnated fiberglass media. Several grades with fiber diameters ranging from 1 to 10 micrometers are used in various combinations to achieve desired results. Velcon’s latest coalescer designs (85, 87 and C5 series cartridges) achieve even higher filtration and coalescing efficiency by incorporating pure micro-glass fibers with diameters of less than 1 micrometer in the pleated media. Fiberglass฀and฀Pleated฀Media “87” Series Coalescer

6”฀Diameter฀ Threaded฀Base฀ and฀Open฀End฀ Coalescer End Caps

6000T฀Threaded฀Base฀Adapter

COALESCER฀CARTRIDGE฀ SERIES฀DESCRIPTION Model฀Number฀System.฀Refer to the box at right. The one or two digit Series Designator relates to the approximate micron rating of each model coalescer cartridge. Note that this is a nominal rating and should be used for reference only. The “0”, “2”, and “4” Series all-fiberglass cartridges are rated at 25, 5, and 3 microns respectively. The “2” and “4” Series are commonly used with diesel and other fuel oils, and are a compromise between filtration efficiency (cartridge life) and water removing capability. They coalesce gross water, but normally do not remove fine water haze.

Velcon฀Model฀Numbers฀include significant product information. Example: I฀฀-฀฀6฀฀2฀฀8฀฀C฀฀5฀฀T฀฀B ฀ ฀ ฀

Bolt฀in฀End฀Cap Threaded฀Base฀Type 1฀or฀2฀Character฀Series฀Designator Approx. Length in inches ฀ Approx.฀Diameter฀in฀inches ฀ Inside-to-Outside฀Flow Coalescer Cartridge Note that I-628C5฀would designate the open end version of this cartridge.

The all-fiberglass “6” Series was originally developed for jet fuel service (the original MIL-F-8901 specification). With a 2-micron rating, it has proven to be the most cost effective design in some jet fuel applications. “6” Series cartridges are also used in gasoline filtration service. However, it should be noted that the powerful detergent additives in most automotive gasolines reduce the coalescing capability of this and other cartridge designs. “83” Series Cartridges. The 1-micron rated “83” Series is a pleated media/fiberglass cartridge. The very practical “83” Series cartridges have become the most widely used design in applications including gasoline, condensate, and insulating oil filtration. “85” and “87” Series Cartridges. The “85” Series is rated at 0.5-micron while the “87” Series is rated at 0.3 micron. Both incorporate multi-layered pleated media. The “85” Series has consistently shown superior dirt holding capacity in the field. EI*฀1581฀Fifth฀Edition฀Cartridges.฀I-6xxC5 (TB), I-6xxMM, and I-6xxA4 Series of coalescers incorporate a multi-layered pleated media designed to provide superior dirt holding capacity in the field, combined with 0.4 micron efficiency. The I-6xxC5 (TB) replaces both the I-6xx85 (TB) and I-6xx87 (TB) cartridges. These cartridges are available in either threaded base or openend configuration. See data sheets 1923 and 1934 for more specific information on EI 1581 Fifth Edition. Cartridge฀Dimensions.฀6” diameter cartridges are the current industry standard. They are offered in lengths of 11”, 14”, 22”, 28”, 33”, 38”, 44”, and 56”. However, not all series are available in all lengths or in both end cap designs. Contact your Velcon Distributor for details. 4” diameter cartridges are also offered for use with older equipment. They are available in a variety of lengths ranging from 8 to 40 inches.

GENERAL฀SPECIFICATIONS •฀75฀psi฀maximum฀pressure฀differential฀rating •฀5฀to฀9฀pH฀range •฀150°–160°F฀maximum฀operating฀temperature •฀Aluminum฀center฀tube •฀Buna-N฀gaskets •฀฀Injection฀molded฀end฀caps฀are฀standard฀on฀6”฀diameter฀ threaded base coalescers; •฀฀Aluminum฀end฀caps฀are฀standard฀on฀6”฀diameter฀open฀ end cartridges •฀฀All฀6”฀diameter฀cartridge฀end฀caps฀are฀bonded฀directly฀ to the media with high strength epoxy or urethane •฀฀4”฀diameter฀cartridge฀have฀molded฀polyester฀resin฀or฀ injection molded end caps

*EI (Energy Institute) is the new specification authority. API (American Petroleum Institute) is no longer involved in aviation fuel filtration specifications.

Coalescer Cartridge and Filter/Separator Vessel Selection Guidelines Aviation Fuel Filtration in commercial applications is governed by the complex, stringent requirements of EI 1581, 5th Edition. Refer to the appropriate Velcon literature or contact your Velcon Representative for assistance. For nonaviation applications the following guidelines have proven to be useful. Note, however, that these guidelines are general in nature and should be used for guidance only. 1฀฀Determine฀total฀length฀(inches)฀of฀6”฀diameter฀cartridge฀required: 1 a. Find the approximate viscosity of your hydrocarbon fluid on the Chart Y-axis. 1 b. Find the corresponding Specific Flow Rate (gpm/inch) on the X-axis. 1 c. Divide Total Flow Rate (gpm) of your application by this Specific Flow Rate to calculate total inches of coalescer required. 2฀฀Select฀cartridge฀model฀and฀calculate฀quantity฀required: 2 a. Choose model (type and length) cartridge to use. 83 Series Coalescers are recommended for most applications. Other types and sizes are offered for special applications. 2 b. Calculate minimum number of cartridges required by dividing total inches (from Step 1) by length of cartridge selected. 3฀฀Select฀the฀Filter/Separator฀Vessel฀for฀your฀application: 3 a. Refer to the Velcon literature for HV (horizontal) or VV (vertical) Filter/Separators. 3 b. Find the appropriate vessel for the model and quantity Coalescer Cartridge selected in Step 2.

NOTES •฀These฀guidelines฀assume฀a฀specific฀ gravity of 0.92 or less, and an influent water concentration of 3% or less. In general, if the Interfacial Tension (IFT) of the hydrocarbon over water is 36 dynes per centimeter or greater, effluent water levels of 15 ppm or less can be achieved. •฀Surfactants฀will฀significantly฀lower฀IFT฀ with a corresponding decrease in coalescing performance. Surfactants can occur naturally (diesel fuel) or they can be intentionally added as corrosion inhibitors (pipelines, lube and hydraulic oils) and detergent dispersants (automotive gasoline). •฀As฀previously฀discussed,฀diesel฀ and fuel oils are a special category. 2 or 4 Series Coalescer Cartridges are commonly used. Pleated paper separator cartridges are typically specified since diesel often contains materials that adhere to TCS separators and฀cannot฀be฀cleaned฀off฀–฀nullifying฀ their cost effectiveness. Refer to Velcon V฀Series฀Filter/Separator฀Vessels literature. •฀Oversizing฀filtration฀equipment฀ improves performance and extends cartridge life. •฀Strong฀bases฀(high฀pH฀fluids)฀attack฀ glass microfibers and break down the coalescing media. Caustic washing or applications with high concentrations of MEA or DEA should be avoided. •฀Initial฀differential฀pressure฀(with฀clean฀ coalescer cartridges) will be less than 5 psi. Cartridges should be changed when the differential pressure reaches 15฀psi฀or฀after฀one฀year฀–฀whichever฀ occurs first.

Specific฀Flow฀Rate฀–฀gpm฀per฀Inch฀of฀Coalescer฀Length฀ for 6”฀Diameter฀Cartridges

Velcon products are sold and serviced by a world-wide representative network. To order, contact Headquarters or your LOCAL REPRESENTATIVE:

COMPANY฀HEADQUARTERS: Velcon Filters, LLC 1210฀Garden฀of฀the฀Gods฀Road Colorado฀Springs,฀CO฀80907-3410 Phone:฀1.800.531.0180฀/฀1.719.531.5855 Fax:฀719.531.5690 e-mail:฀[email protected] www.velcon.com MANUFACTURING฀PLANTS฀LOCATED฀AT: Colorado Springs, Colorado Sylacauga, Alabama Henryetta, Oklahoma

Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice.

OFFICES฀AND฀AFFILIATES฀IN: Canada, Germany, Singapore, & Spain

Liquid Filtration and Separation Specialists

Synthetic Media Filter Cartridges FOS Series High Performance Replacements for Pleated Paper Cartridges Upgrade Your Oil Filtration Using Existing Housings FEATURES ฀

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DESCRIPTION FOS Series synthetic media cartridges provide excellent filtration performance for a wide variety of industrial applications. They excel in applications where water or chemicals cause softening or degradation of conventional resin impregnated cellulose (pleated paper) filter media. Due to the finer synthetic fibers used, FOS cartridges have a low pressure drop. Replacing an equivalent size paper filter will, in many cases, result in improved filtration efficiency, higher flow rates, longer service life, and significant cost savings.

APPLICATIONS ฀ ฀ ฀ ฀ ฀ ฀ ฀

All Hydrocarbon Fuels Cutting Oils Insulating Oils Glycols Toluol Naphtha Diesel Fuel

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Lube Oils Hydraulic Oils ฀ ฀ Biodiesel Fuel Synthetic Oils ฀ Degreasing Fluids

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A selection of FOS Series cartridges, suitable for a wide variety of applications, is offered: FOS-512PL25 and FOS-718PL25 have a nominal 25 micron filtration rating. They are especially effective with cutting oils, and in some cases have had five times the life of equivalent size paper filters. FOS-618PL05 and FOS-636PL05 have a nominal 5 micron filtration rating. They provide improved filtration for synthetic-based compressor lube oil applications. © 2010 Velcon Filters, LLC.

FOS-636PLP8 , FOS-618PL1/2, FOS-618PL8, FOS-512PL25

The 0.8 micron rated FOS-618PLP8 and FOS-636PLP8 are excellent “fine particle removal” filters and frequently are installed in existing lube oil filtration systems to upgrade system cleanliness. FOS-618PL1/2 and FOS-636PL1/2 have a nominal 0.5 micron filtration rating. These models provide efficient removal of extremely fine particles without sacrificing cartridge life. They are used where tough ISO code oil cleanliness is needed.

1734-R5 06/10

GENERAL SPECIFICATIONS ฀

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฀฀ ฀ ฀ ฀ ฀ ฀ ฀ ฀ bonded polyester and metal screen. Twenty-five micron designs are spun-bonded polyester only.

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฀฀ ฀ ฀ ฀ ฀ ฀ FOS-512PL25 end caps are aluminum.

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CARTRIDGE SELECTION TABLE Cartridge Model

O.D. (Inches)

I.D. (Inchec)

Length (Inches)

Surface Area (In.2)

Nominal(1) Rating (Microns)

Beta

Size(2) where Beta=75

ACFTD Capacity (GMS)

FOS-512PL25

55/8

n.a.

121/4

2390

FOS-718PL25

1 4

25

n.a.

60

210

6/

2/

18

3970

25

n.a.

60

360

FOS-618PL05

6

2/

18

2000

5

3.5

37

172

FOS-618PLP8

6

2/

18

2000

0.8

90

8

87

6

2/

18

2000

1 2

FOS-618PL1/2

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250

4

71

FOS-636PL05

6

2/

36

4160

5

3.5

37

358

FOS-636PLP8

6

2/

36

4160

0.8

90

8

180

FOS-636PL1/2

6

2/

36

4160

1 2

/

250

4

148

9 16 9 16 9 16 9 16 9 16 9 16 9 16

NOTES: (1)Nominal gravimetric filter micron rating. (2) Particle size (microns) where Beta equals 75. Often referred to as the “absolute” rating of the cartridge.

Velcon products are sold and serviced by a world-wide representative network. To order, contact Headquarters or your LOCAL REPRESENTATIVE:

COMPANY HEADQUARTERS: Velcon Filters, LLC 1210 Garden of the Gods Road Colorado Springs, CO 80907-3410 Phone: 1.800.531.0180 / 1.719.531.5855 Fax: 719.531.5690 e-mail: [email protected] www.velcon.com MANUFACTURING PLANTS LOCATED AT: Colorado Springs, Colorado Sylacauga, Alabama Henryetta, Oklahoma

Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice.

OFFICES AND AFFILIATES IN: Canada, Germany, Singapore, & Spain

Liquid Filtration and Separation Specialists

Separator Cartridges Features

Filter/Separator 2nd Stage Elements

• Optimum 2nd stage water removal • Choice of Teflon® Coated Screen, Synthetic or Pleated Paper Media • Field proven performance • Largest selection of replacement elements

General Separator Cartridges are employed as the second stage in filter/ separator vessels. Their sole function is to repel coalesced water drops produced by the first stage cartridges while allowing hydrocarbon fluids to pass through. Water drops settle into the filter/ separator sump and are not carried downstream. All particle filtering is done by the first stage coalescer cartridge.

How Separator Cartridges Work Flow direction is from outside-to-inside. The top photo insert shows water being repelled by the hydrophobic separator medium on the cartridge’s outside surface. Hydrocarbon fluids, on the other hand, easily pass through and exit the separator cartridge. Cartridges with three different types of repelling media are offered: Teflon Coated Screen (TCS) Cartridges are, by far, the most popular type of separator cartridge. With proper cleaning and inspection (see Velcon Form #1242), cost effective TCS elements can be reused over many coalescer cartridge changeout cycles. And, TCS cartridges generate considerably less static charge than pleated paper cartridges. These features have made them the preferred choice for aircraft fueling applications. Pleated Paper Cartridges cannot be reused and are replaced at every coalescer cartridge changeout. They are often used with diesel and other fuel oils which may contain materials that adhere to TCS cartridges and cannot be cleaned off. Synthetic Media Cartridges can be cleaned a maximum of two times. They are intended for customers who do not want to take the time to clean separators.

Coalesced water drops from the first stage are shown (above) impinging on the surface of the TCS Separator Cartridge. They are repelled by the Teflon Coated Screen and will not pass through. Note how the screen pattern is magnified by the drops.

Separator Cartridge Performance Maintaining a uniform flow along the length of the cartridge optimizes performance and reduces the number of cartridges required. Flow is controlled by a tube, inside each cartridge, through which the hydrocarbon fluid exits the cartridge and the filter/separator vessel. Two styles of inner tube are offered. See bottom photo. Cartridges with uniform hole pattern inner tubes are adequate for many applications. However, where optimum flow distribution is required, cartridges with variable hole pattern inner tubes are recommended. When converting older equipment, a lesser number of variable hole pattern cartridges is usually required. Operating costs will therefore be reduced.

®

Teflon is a registered trademark of E.I. du Pont de Nemours & Co., Inc.

© 2008 Velcon Filters, Inc.

Variable Hole Pattern Inner Tube

Uniform Hole Pattern Inner Tube 1521-R13 10/08

Separator Cartridges Model number system. Refer to box at right and table below. Note that “C” in the code always means a Uniform hole pattern inner tube with TCS media, and “V” means Variable hole pattern with TCS media. Blind caps have a hole for the tie rod.

Cartridge Code Identification Flow Control Hole Pattern Uniform Variable Uniform Variable Uniform Uniform Uniform Variable Variable Variable

31/16” 31/16” 49/16” 49/16” 6” 6” 6” 6” 6” 6”

Uniform

6”

31/2”

31/2”

(1)

Uniform

6”

31/2”

Blind

SO-6xxCSN* SO-6xxCMSN* SO-6xxCPSN* SO-6xxVASN SO-6xxVSN SO-6xxPVSN

Uniform Uniform Uniform Variable Variable Variable

6” 6” 6” 6” 6” 6”

31/2” 41/2” 41/8” 31/2” 41/2” 41/8”

31/2” Blind Blind Blind Blind Blind

Model Number SO-3xxC SO-3xxV SO-4xxC SO-4xxV SO-6xxC SO-6xxCA SO-6xxCM SO-6xxVA (5) SO-6xxV (5) SO-6xxPV (5) SO-6xxPLF3

(1)

SO-6xxPLBZ

OD

Mounting Opposite End ID End ID 15 1 /16” Blind 115/16” Blind 1 3 /2” Blind 31/2” Blind 1 31/2” 3 /2” 1 3 /2” Blind 41/2” Blind 1 Blind 3 /2” 41/2” Blind 1 Blind 4 /8”

Media TCS TCS TCS TCS TCS TCS TCS TCS TCS TCS Pleated Paper Pleated Paper Synthetic Synthetic Synthetic Synthetic Synthetic Synthetic

1. Please note: The shelf life for pleated paper separators (for example, SO-xxxPLF3 and SO-6xxPLBZ) is one year. * U.S. Patent No. 6,068,723 and 6,415,930

General Specifications

Table Notes SO Series cartridges listed in Code Identification Table at left are the most commonly used types. A variety of other styles are available for special applications. Contact your Velcon distributor for details. SO-6xxPLF3 pleated separators come in lengths of 11,14, 16, 29 and 33 inches. SO-6xxPLBZ pleated separators come in lengths of 22, 29, 33 and 44 inches. Frequently, they are installed in stacks of two or three cartridges. SO-6xxC cartridges are available in these same stackable lengths plus longer lengths. However, single-unit designs are recommended for installation ease and lower cost. Other styles listed in Table are not intended to be stacked. Velcon variable size hole pattern cartridges should not be replaced with uniform hole pattern cartridges unless appropriate fullscale test data can be supplied showing equivalent performance. For more information about API/EI 1581 5th Edition qualified separators, please see data sheet 1923. SO-6xxCSN/CMSN/CPSN separators are intended for customers who want a separator for disposal rather than clean and re-use (can be cleaned a maximum of two times).

• TCS medium is 200 mesh stainless steel screen coated on both sides with green Teflon. The screen is lockseam folded and fastened with an internal aluminum clip. • Pleated medium is silicone treated resin impregnated paper with a protective outer aluminum screen jacket. • Tubes are aluminum. • End caps are aluminum and/or glass filled nylon. • Gaskets are Buna-N. • pH range is 5 to 9. • Maximum operating temperature is 200°F.

Velcon products are sold and serviced by a world-wide representative network. To order, contact Headquarters or your LOCAL REPRESENTATIVE:

COMPANY HEADQUARTERS: Velcon Filters, Inc. 1210 Garden of the Gods Road Colorado Springs, CO 80907-3410 Phone: 1.800.531.0180 / 1.719.531.5855 Fax: 719.531.5690 e-mail: [email protected] www.velcon.com MANUFACTURING PLANTS LOCATED AT: Colorado Springs, Colorado Sylacauga, Alabama Henryetta, Oklahoma

Due to Velcon Filters’ continuing product improvement, drawings, specifications and pictures are subject to change without notice.

OVERSEAS AFFILIATES: Frankfurt/M., Germany & Singapore

Liquid Filtration and Separation Specialists