Vogele Technical Training - Spray Jet

Technical Training for SUPER 1800-2 SJ with removable Spray Module

Table of Contents 1.0 1.1

Specification SUPER 1800-2 Standard Specification SUPER 1800-2 as Spray Paver with SprayJet

2.0 2.1 2.2 2.4

Specification / Diesel Engine SUPER 1800-2 SJ Features / Compressed Air System Features / Changes in Mechanics Features / Changes in Mechanics

3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10

Spray Technique / Spray Bar(s) Spray Technique / Overview: Emulsion Circuit Spray Technique / Spray Nozzles Spray Technique / Spray Nozzles Spray Technique / Spray Nozzles Spray Technique / Spray Nozzles Spray Technique / Spray Valve with Boot Spray Technique / Spray Valve with Boot Spray Technique / Spray Valve with Boot Spray Technique / Angle Transmitter – Pivoting Spray Bar(s) Spray Technique / Spray Pattern: Influencing Parameters

4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13

Control Unit at Spray Module Operating Interface: Spray Module / Page 1 >> Main Screen << Operating Interface: Spray Module / Page 1.1 >> Paving Parameters<< Operating Interface: Spray Module / Page 1.2 >> Settings << Operating Interface: Spray Module / Page 1.2.1 >> Heating System << Operating Interface: Spray Module / Page 1.2.2 >> Manual << Operating Interface: Spray Module / Page 1.2.3 >> Test << Operating Interface: Spray Module / Page 1.2.4 >> Service << Operating Interface: Spray Module / Page 1.2.5 >> Language << Operating Interface: Spray Module / Page 1.2.3.1 >> Nozzle: Pulsing << Operating Interface: Spray Module / Page 1.2.3.2 >> Nozzle: Pre-select << Operating Interface: Spray Module / Page 1.2.4.1(2) >> IB 1 / IB 2<< Operating Interface: Spray Module / Page 1.2.4.3 >> Parameter<< Operating Interface: Spray Module / Page 0.1 >> Fault Messages<<

4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26

Spray Automatic at Main Console ON/Off CAN Bus Connection Spray Module - Paver Operation Control: Spray Module Position: Cut-off Cock Emulsion Pump Position: Cut-off Cock Emulsion Pump Emulsion Pump / Emulsion Filter Electrical Emulsion Tank Heating System Emulsion – Spray Pressure Sensor Fuel Level Indicator Emulsion Tank Emulsion – Filler Neck Angle Transmitter – Pivoting Spray Bar(s) Heat Pipe for Gas Burner Spray Module: Tilting

5.0

Hydraulic Schematics

6.0

Emulsion Overview

7.0

Electric Schematics

ESP_KSFV_2098925_00_00_00.pdf ESP_KSFVU_2102929_00_00_00.pdf ESP_KSFVT_2091494_00_00_00.pdf 8.0

© Training by Joseph Vögele AG Mannheim

Pneumatic Schematics

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module

1.0 Specification

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 1.0 Specification SUPER 1800-2 Standard

Standard Tracked Paver SUPER 1800-2 ► Maximum Paving Width: 10 m

(323/4’)

► Maximum Paving Depth: 30 cm

(11,8’’)

► Tonnage per Hour: up to 700 metric tones ► Transportation Width: 2,55 m

(83/4’’)

► Paving Speed: up to 24 m/min

(78,7 ft/min)

► Travel Speed: up to 4,5 km/h

(2.8 mi/min)

► Powerful 6 Cyl. PERKINS Diesel Engine with 129,6 kWm

(173,8 hp)

► Easy Operation Concept ErgoPlus

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 1.1 Specification SUPER 1800-2 as Spray Finisher with SprayJet

SUPER 1800-2 as Spray Finisher with SprayJet ► Consistent shot rate across the complete working width (up to 5m or 15 ft). ► Regulated shot rate from 0,2 kg/m2 allows you to shoot a minimal amount of emulsion in a very economical way. ► A very low and constant spray pressure (3 bar) minimizes fumigation and facilitates a uniform spray pattern. ► Shot rates from 0,2 to 1,0 kg/m2 is independent from the paving speed (2 m/min to 20 m/min = 6 ft/min to 60 ft/min). ► Perfect spray pattern by the use of double slotted Spray Nozzles. ► Easy to understand controls. ► Practical, automatic functions for “Spray-Start” and “Spray-Stop”.

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module

2.0 Features ( Comparison to SUPER 1800-2 )

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 2.0 Specification Diesel Engine SUPER 1800-2 SJ

Manufacturer:

Perkins

Type:

1106D - E66 TA ( PJ38703 )

Output:

130 kW ( 177 PS )

RPM: Electric on Board:

2.000 Rpm ( 125 kW @ 1.800 Rpm ) 24 V DC

With Air Compressor! 225 cm³/U – max. 10 bar © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 2.1 Feature / Compressed Air System

Compressed Air Reservoir 2x 40 Liter and 1x15 Liter Filter / Air Dryer & integrated Pressure Control Valve 10 bar ! © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 2.2 Feature / LS-Hydraulic Pump for Emulsion Pump Drive

Assembly LS – Hydraulic Pump: Oil supply for the Emulsion pump drive! Attention! On a 11.82 this is the location for the option “High Compaction” or the option “Tamper 80 Liter” ! That means: SUPER 1800-2 SJ „only“ with TV and TP1 Screed !!! TP2 Not possible !

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 2.3 Features / Changes in Mechanics

Additional weight is standard ! (ensures safe transportation even with full Emulsion tank ! )

Hinged tunnel plates are standard (prevents the crawler tracks from filling with asphalt ! )

“Protection Cover“ at the Push rollers ! (prevents the front spray bars from fouling from above – asphalt )

Hopper walls and hopper flashing extended to the front and modified ! (avoids spilling of asphalt to the ground! )

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 2.4 BFeatures / Changes in Mechanics

Cover in front of the cooling air inlet !

Modified Cover Plate

Additional: - Holes in the front of the chassis ! ( through hole for Emulsion- and Air lines, front spray bar ) -Screed heating box is flush with the paver’s deck plate ! ( regular location is needed for spray module ) -Screed ladder moved to the left-hand side of the main screed ! ( otherwise collision with Spray Module when raising the screed) Push rollers are NOT moveable ! ( final position about the necessary space for the Front Spray Bar )

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module

3.0 Spray Technique

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.0 Spray Technique / Spray Bar(s)

5 x Spray Bars Total: 20 Spray Nozzles! 2x lateral Spray Bars

( each with 5 Spray Nozzles )

1x Front Spray Bar

( 6 Spray Nozzles )

2 Rear Spray Bars

( each with 2 Spray Nozzles) © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.1 Spray technique / Overview Emulsion Circuit Emulsion Tank with Fuel Indicator and Overflow protection

Suction Line

Internal Circulation

Container for

Spray bar return line

Emulsion Pump with 6bar

Cleaning agent

Pressure Valve

External filling /

Connector for compressed air

Drain point

for cleaning purposes

Pump down Hand spray set

1“ Cut-off cock

Connector for filling

Pressure Gauge 0 – 6 bar

With internal pump

Measure Point 0 – 6 bar

Spray bar return line Emulsions

pneumatic

filter

Bypass Valve

Lower return line upper emulsion supply

Direction of travel

Small spray bar rear, rh side

Small spray bar rear, lh side

Pivoting Spray Bar, lh side

Pivoting Spray Bar, rh side Font Spray bar

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.2 Spray Technique / Spray Nozzles

Spray Nozzle Ø 2,5 mm

Emulsion Access Drilling Ø 2,5 mm ( Spray pressure 3 bar ) © Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.3 Spray Technique / Spray Nozzles

Spray Nozzle Ø 2,5 mm

Emulsion Discharge Notch, double slotted approx. 2,5 mm x 15 mm ( Discharge slot approx. 5 mm x 3 mm, Spray pressure approx.1 bar ) © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.4 Spray Technique / Spray Nozzles

Available Spray Nozzles: Nozzle Size7: For shot rates from 200 g/m² to 500 g/m² Nozzle Size 10: For shot rates from 300 g/m² to 800 g/m² Nozzle Size 16: For shot rates from 800 g/m² to 1500 g/m²

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.5 Spray Technique / Spray Nozzles

Spray nozzles ¾Currently double slotted Spray Nozzles (Ø 2.5 mm) are in use! ¾Shot rates from 0,2 kg to max. 1,5 kg are possible when paving at 0 – 18 m/min. ¾ Depending to the height of the spray bar the spray cones are 110 – 130° ¾Opening the nozzles is controlled by compressed air. ¾A boot is installed behind the nozzle . ( The boot seals the nozzle against spilling of emulsion. The boot also allows the nozzle to be easily installed, no special tools )

¾All Spray Nozzles can be calibrated independently in the “Service Screens” / “Test Operation Screen”. Additionally, the nozzles can be operated manually (ON or OFF).

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.6 Spray Technique / Spray Valve with Boot

VÖGELE – Spray Valve © Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.7 Spray Technique / Spray Valve with Boot

3/2 Directional Valve 24 V = Boot up = Spraying ON 0 V = Boot down = Spraying OFF

Boot

( is operated by compressed air (pneumatically) and opens or closes the spray nozzles ! )

Attention: Wear Part ! ( Replace every 1000 hours ! ) © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.8 Spray Technique / Spray Valve with Boot

P 24 V

P

( e.g.: Paving speed 12 m/min and one Dab each 40 mm = 12000 mm/min : 60 = 200 mm/s : 40 mm = 5x per Second )

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.9 Spray Technique / Angle Transmitter – Pivoting Spray Bars

The operator can turn them on or off when needed (for example: when not spraying)

Spraying: The spray bars, located on each screed arm, are moved by a mechanical connection to the screed’s end gates. They are swivel mounted ! The degrees of the angles are measured permanently by a sensor. The spray nozzles shoot in intervals (interrupted spraying) The two lateral nozzles on the outside, left and right ( depending on the paving width ), can be controlled in the “screen menu” (e.g. paving close to a curb). © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 3.10 Spray Technique / Spray Pattern: influencing Parameter

Quality of the „Spray Pattern“: The Quality of the Spray Pattern can be influenced by the following parameters or settings: - Temperature Emulsion ( Viscosity, Desired 60 – 70°C ) - Spray Pressure ( Reference value = 3 bar ) - Shot Rate ( 200 g – 1500 g ) - Spray impulse in mm ( Desired = 30 - 50 mm ) Nozzle Throughput in kg/min ( Spray Nozzle Diameter ) Paving Speed in m/min

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module

4.0 Application

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module Operating Control on the Spray Module

Spray module ON/OFF

Preset Switch on the Spray Module Pos. 1 Pos. 2

OFF Filling with internal Pump ( filling the Emulsion tank )

Filling with internal pump ( Draining the Emulsion tank )

Pos. 3 Pos. 4

Circulation with open Return line Spray Automatic ( Paving )

Pos. 5 Pos. 6

Hand Spray Set ( manual spraying) Cleaning / Service Area

Speed adjustment Emulsions pump in Switch Position 2, 3 and 5

Manual “Turn-off” for the lateral Spray nozzles (the outside one on each side)

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.1 Operating Interface Spray Module 020100 / Page 1 >> Main Screen << Display: Angle Transmitter

Display: Angle Transmitter

Paving Speed ( based on the value from the crawler track speed sensors)

Lh Spray Bar

Rh Spray Bar

Display: Emulsion pump RPM Spray Nozzle White = Nozzle turned off

Spray Pressure in the Emulsion Circuit

Blue Green

= Nozzles Standby = Nozzles “Spraying”

Shot Rate in kg/m² variable from 0,2 to 1,5 kg/m²

Emulsion temperature in Emulsion Tank

Menu/Page Sub menu ”Settings”

Sub menu: “Fault message Spray Module”

Sub Menu: ”Paving information”

Display: Valve Settings Bypass valve

© Training by Joseph Vögele AG Mannheim

Selected Mode at the Preset Switch 1 = Standby 2 = Emulsion tank – Filling or draining 3 = Emulsion circulation 4 = Automatic Spray Mode 5 = Hand Spray Set 6 = Maintenance/Service SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.2 Operating Interface Spray Module 020100 / Page 1.1 >> Paving Information << Display “actual” > Sprayed Distance in Meter

Symbole: Page Paving Information

> Sprayed Area in Square Meter > Sprayed Amount of Emulsion in Litre ( Reset when turning of the Spray Module or turning of the ignition)

Display “Job Section” > Sprayed Distance > Sprayed Area in square meter > Consumption of Emulsion in Litre ( can be nulled by pushing “Reset”)

Display “Total” > Sprayed Distance > Sprayed Area in square meter > Consumption of Emulsion

65 152 113.4

900

32.112

3.150 112.392 1.890

44.920

Page 1.1 Paving Infornmation

192 Back to page 1 Main Screen Display of the working hours Spray Module (Hours are counted as long as Module is switched “ON” and Diesel Engine is running.)

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.3 Operating Interface Spray Module 020100 / Page 1.2 Submenu “Heating”

>> Settings << Submenu “Test”

Submenu “Manual”

Software version of the Spray Module

Symbol for Page Settings Display Processor temperature Display Hard printed board temperature

Reset of the Display “Temperature” (Processor and Hard printed board) Only with Service Approval possible!

Page 1.2 Settings

Submenu “Service” Only with Service Approval accessible

Submenu “Language”

© Training by Joseph Vögele AG Mannheim

Back to page 1 Main Screen

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.4 Operating Interface Spray Module 020100 / Seite 1.2.1 >> Heating <<

Actual Temperature Emulsion Pump Page Symbol Heating

Set Value Temperature of the Emulsion Pump When actuating the yellow field (touch screen) a numeric display appears to set the desired value of the temperature

Actual Temperature of Emulsion in Tank

Heating for the Emulsion Pump Engaging Box appears green when Pump Heating is actuated

Set Value Temperature of the Emulsion Tank Heating When actuating the yellow field (touch screen) a numeric display appears to set the desired value of the temperature

Page 1.2.1 Heating

Heating for the Emulsion Tank Engaging Box appears green when Tank Heating is actuated

Back to Page 1.2 Settings

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.5 Operating Interface Spray Module 020100 / Page 1.2.2 >> Manual << Manual Mode ON / OFF

Page Symbol Manual

Angle sensor, right side ON/OFF Manual Mode ON / OFF

Input working width, left-hand side. Value is the extended distance of the lh screed extension.

Angle Sensor, left side ON/OFF

Input working width, left-hand side. Value is the extended distance of the lh screed extension.

Speed Sensor Crawler Track, rh Change to “Manual”

Speed Sensor Crawler Track, lh Change to “Manual”

Input Paving Speed in Manual Mode. Necessary due the failing of the Speed sensors

Page 1.2.2 Manual

Manual Mode for the Emulsion Tank Heating. Due the Failure of the Temperature sensors for emulsion Tank and Pump, the automatic temperature control can be deactivated. Attention! Heating System doesn’t switch off automatically!

Manual Mode for the Spray pump speed adjustment. When the Pump Speed Sensor fails, the pump can be switched to manual mode.. The Speed must be adjusted until a Spray pressure of 3 bar is available.

© Training by Joseph Vögele AG Mannheim

Back to Page 1.2 Settings

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.6 Operating Interface Spray Module 020100 / Page 1.2.3 >> Test << Page Symbol Test When engaging “Nozzle Check”, The box appears green.

When engaging “Nozzle Test”, the box appears green.

The Nozzle Check is testing the proper function of each Spray Nozzle related to the Spray Valve and the Gaiter (see also “Nozzle Control”)

When activating this function all nozzles selected under the submenu “Select Nozzle” will be operated with the chosen Shot rate setting from Submenu “Pulsing” .

Submenu Select “Nozzle Pulsing”

Submenu Select “Nozzle”

Page 1.2.2 Test

Back to Page 1.2 Settings

The Nozzle Control checks for the correct function of each Spray Nozzle regarding to the Spray Valve and the Boot, see chapter „Maintenance”) The Spray Check tests whether the Nozzle is working or not. © Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.7 Operating Interface Spray Module 020100 / Page 1.2.4 >> Service <<

Nozzle Calibration 1 1..

Set Function Switch of the Spray Module to „6 – Service/Test“ .

2. 3.

Chose Submenu Settings in the Start screen. Chose Submenu Service in Submenu Settings.

4.

Set Function Switch of the Spray Module to „4 – Spray Mode Automatic“ . Cut-off cocks on the emulsion pump must be

5.

Page Symbol Service Actual Software version Spray Module

Service Pages IB 1 and IB 2 Attention! Only with Service Approval accessible!

switched to „Emulsion Spraying“ .

Note! To calibrate the system, the lateral nozzle on the lh, pivoting Spray bar is used (Nozzle # 1 left side). 6. 7.

Weigh an appropriate Container. Place container under the lateral, lh spray nozzle.

8. 9.

Chose „Nozzle Calibration“ in submenu Service . The Emulsion pump starts.

10. After building up the pressure, the spray nozzle will spray for 20 Seconds. 11. Weigh the container with the caught emulsion. 12. Take off the container weight and multiply by 3. 13. The Shot rate per minute is determined (= Shot Rate of ONE Nozzle).

Page 1.2.4 Service

Back to Page 1.2 Settings Submenu Parameter

14. Register the actual value in the display „Submenu Parameter“ (Page 1.2.4.3.) under „Shot Rate one Nozzle" . 15. Spray nozzles are calibrated.

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.8 Operating Interface Spray Module 020100 / Page 1.2.5 >> Language << Page Symbol Language

Actual Software version of the Spray Module

When pushing the button “German”or “English” the menu language will change.

Page 1.2.5 Language

Back to Page 1.2 Settings

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.9 Operating Interface Spray Module 020100 / Seite 1.2.3.1 >> Pulsing << Page Symbol Pulsing

Page 1.2.5 Pulsing

Back to Page 1.2 Settings

In the Submenu “Pulsing” the Pulse and the Break Interval for controlling the Nozzles can be set for Service or Test Purposes.

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.10 Operating Interface Spray Module 020100 / Page 1.2.3.2 >> Preset Nozzles <<

Execute Spray Nozzle Test

¾Place appropriate container underneath the Nozzles. ¾Nozzle Control in Submenu Test must be selected. ¾The Submenu Preset Nozzles appears. ¾Select the required Nozzles in the Submenu Preset Nozzles. ¾The icons of the selected Nozzles are displayed in red color. ¾0.5b Liters of emulsion will be sprayed through the selected nozzles. ¾Measure the amount of emulsion in the container. ¾The checked nozzles will appear in green color in the submenu Preset Nozzles . ¾ The Spray Nozzle Test is done ¾IIf the amount in the container is less than the set value either the Switch Valve ot the Gaiter is worn out.

Page 1.2.3.2 Preset Nozzles

© Training by Joseph Vögele AG Mannheim

Back to Page 1.2.3 Test

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.11 Operating Interface Spray Module 020100 / Page 1.2.4.1(2) >> IB 1 / IB 2<<

Page 1.2.4.1 Service Page IB 1 is only available with Service Approval and only accessible to Service Personnel of Vogele !

Page 1.2.4.2 Service Page IB 2 is only available with Service Approval and only accessible to Service Personnel of Vogele !

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.12 Operating Interface Spray Module 020100 / Seite 1.2.4.3 >> Parameter<< Page Symbol Parameter

Set point Spray Pressure Shot Rate of one Nozzle Spray Patch Length in direction of motion

Page 1.2.4.3 Parameter

Shot Rate Offset

Back to Page 1.2.4 Service

Description

Unit

07- Nozzles**

07- Nozzles*

10- Nozzles

16- Nozzles

Spray Pressure Shot Rate 1 Nozzle Spray Patch Length In direction of motion

* *Contact Adhesive * Emulsion

The The Shot Shot Rate Rate per per m² m² must must be be determined determined regarding regarding to to the the Emulsion Emulsion or or Contact Contact Adhesive. Adhesive. The The setting setting is is also also dependent dependent upon upon Consistency Consistency and and Temperature Temperature

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.13 Operating Interface Spray Module 020100 / Seite 0.1 >> Fault Messages<<

Fault Messages from the Spray Module are displayed as “General Fault” in the Display of the Spray Module. Additionally, a warning buzzer will sound!

The following Messages could appear in the display: 01 02

Tank is full Angle Transmitter lh fails

03 04

Angle Transmitter rh fails Distance Counter lh fails

05 06

Distance Counter rh fails Temperature measurement Tank fails

07 08

Temperature measurement Pump fails Pressure Measurement fails

09 10

Battery defect Tank Module Burner Failure

11 12

Tank Module 24V DC Burner fails Temperature Measurement Tank Module defect

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.14 Spray Automatic on Main Console ON / OFF

Select Page 1.7 “Spraying” Accessible with Soft key F7 from Start Screen On this Page additional functions can be done.

Turning ON the Spray Automatic With Soft key F2 the Automatic can be turned ON or OFF!

Soft key F6 = SPRAYING Job Site Joint ( Start )

Soft key F8 = SPRAYING Job Site End ( STOP ) – End of Lane © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.15 CAN Bus Connection Spray Module - Paver Contact Description

Signal type / Characteristic

Vögele

1

+24V / DC (Bord net)

Turned on with ignition

2

+24V / DC (Bord net)

OFF after „Emergency stop“

3

0V / DC (Bord net)

Ground

4

Speed Sensor lh Track

Amplified by Optocoupler

5

Speed Sensor rh Track

Amplified by Optocoupler

6

CAN High >

CAN-Bus Connection Input

7

CAN Low >

CAN-Bus Connection Input

CAN-Busanbindung

8

CAN High <

CAN-Bus Connection Output

( Contact 6 to 9 )

9

CAN Low <

CAN-Bus Connection Output

with following Information:

10

Reserve

11

Reserve

12

Reserve

13

Reserve

14

Reserve

15

Reserve

16

Reserve

Schäfer

1. Fault Signals from Module 2. Function „Ahead-Spraying“ 3. Function „After-Spraying“ 4. Release Emulsion Heating 5. Identifier SprayModule 6. Travel Control Handle Signal ( TMS „Forward“ ) 7. Service Approval „Level 20“ © Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.16 Spray Module Controls Cut-off cock Cut-off cock compressed Air

Terminal Box 8X3

Suction Line Tank /

Terminal Box 1X1

For air-cleaning of the

Controlling

External Intake

Heating Emulsion Pump

Emulsion circuits

Gauge Air Pressure

Emulsion Filter

System Pressure

Strainer size 2,5 mm

Flush bucket For cleaning with cleaning agent

Gauge Spray Pressure Emulsion

Cut-off cock Cleaning Agent Hand Valve Emulsion Flow Open / Close

Bypass valve Return Line Emulsion

Hand Valve Emulsion Return Line Open / Close

Emulsion Pump driven

Cut-off cock

by Hydro motor with Speed and Temperature sensor

Internal Circulation Emulsion Flow

and pressure control valve (DBV 6bar)

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.17 Positions Cut-off Cocks Emulsion Pump Position 1 Cut-off cock Emulsion Pump 1. For spraying in Automatic Mode 2. For spraying with Hand set 3. For draining the Emulsion tank by internal Emulsion Pump

Position 2 Cut-off cock Emulsion Pump 1. To fill the Emulsion Tank with internal Emulsion Pump out of the distributor Truck

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.18 Positions Cut-off Cocks Emulsion Pump

Position 3 Cut-off cock Emulsion Pump For internal circulation of the emulsion when not paving (for example: waiting on trucks) or when emulsion needs to be heated.

Position 4 Cut-off cock Emulsion Pump To clean the emulsion circuit with air and/or cleaning agent

© Training by Joseph Vögele AG Mannheim

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Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.19 Emulsionspumpe / Emulsionsfilter

Heated Emulsion Pump (with DBV 6 bar )

Hydraulic Drive Motor with Speed Sensor

Emulsion – Strainer ( Filter Size Ø 2,5 mm )

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SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.20 Electrical Emulsion Tank Heating

The Emulsion Tank is equipped with two 7kW Heating Elements. Based on the provided power from the generator, the elements are controlled automatically. Additionally, the Emulsion Pump is heated by four 0.25kW Heating elements. The set point for the Temperature is adjustable in the Display of the Spray Module. The heating elements in the emulsion tank are equipped with safety thermostats to prevent them from overheating. The setting is 90 C°, which is equal to 194 F.

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.21 Emulsion – Spray Pressure Sensor

Emulsion – Pressure Sensor ( Analog Display 0 – 10 bar )

Spray Pressure: A constant pressure of 3 bar ( 52 psi) is sustained in the spray circuit ! ( Spray pressure at the Nozzle approx. 1 bar (14 psi) Advantage: Minor Fumigation, less soiling ! Accurate working ! Depending on the Paving Speed and the Shot Rate, the Rpm‘s of the Spray Pump is controlled by the Electronics. ( Manual Engagement of the Spray Process is only necessary when using the Hand-Spray-Lance or as an emergency mode when the Pressure Sensor fails).

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.22 Emulsion Level Indicator on the Emulsion Tank

Upper Sensor = Max. Level Automatic shut-down of the pump (when filling with internal pump)

Lower Sensor = Heating Limitation Automatic Shut-down of the Emulsion Heating ( when reaching the minimum Level)

Mechanic – Level Indicator

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.23 Emulsion – Filler Neck

Emulsion – Filler Neck ( Top: with internal Pump ! Bottom: with external Pump ) © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.24 Angle transmitter – Pivoting Spray Bar(s)

Angle Transmitter This Signal determines how far the screed is extended on the respective side. Depending on the working width the Nozzles are controlled (ON/OFF) automatically. Due to the failure of one of the Angle Transmitters a Fault message appears on the screen of the Spray Module. To run the Spray Module without the sensor and therefore without the electronic control, the Module must be switched to „Manual“ and the paving speed and paving width must be inputted, then the job can be continued with minor restrictions. © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.25 Chimney for Gas Heater

Aperture for „Gas Heater“ If required, the emulsion can be heated with an open Gas Flame. Loss of Tank capacity is minor.

Inlet Aperture Exit Port „Chimney“ © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module 4.26 Tilting the Spray Module

Spray Module can be tilted 15° !

( Maintenance / Service / Repairs at Screed Heating Box and Hydraulic Oil Filters )

Tilting: - loosen the bolts and disassemble - Lower the Screed - Install „Lift Bar“ ( Connection Screed to Spray Module ) - Raise the Screed - Extend the Screed Locks - Lower the Screed to the Screed Locks, Turn off Engine ! © Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module

5.0 Hydraulic Schematics

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

Technical Training for SUPER 1800-2 SJ with removable Spray Module

6.0 Emulsion Overview

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

schäfer-technik gmbH Friedr.-List-Straße 45 70736 Fellbach Tel. 0711/957930-0 Fax 0711/957930-30 Schutzvermerk DIN 34 beachten! Refer to protection notice DIN 34!

Technical Training for SUPER 1800-2 SJ with removable Spray Module

7.0 Electric Schematics

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng

0

1

2

3

5

4

6

7

8

9

Schaltplanhistorie der Maschine KSFV History of the circuit diagrams for the machine KSFV von Maschine

bis Maschine

Benennung

PC-Dateiname

part number

from machine

to machine

name

PC filename

2082825_00

KSFV 0002

KSFV 0024

ESP_KSFV_0002-0024

ESP_KSFV_2082825_00_00_00.pdf

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Materialnummer

Modification a b

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Historie history

Bl.: sh.:

0 29

Bl.:

0

1

2

3

4

5

6

7

8

9

Schaltschrank Daten data of control cabinet Spr•hfertiger 5m-Ausf•hrung

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Spray-Jet 5m-Version Elektrische Kenndaten:

Aderleitungsfarben:

Kennfarben Meldeleuchten:

Mechanische Kenndaten:

electrical data:

colours of wiring:

colours of signal-lamps:

mechanical data:

Anschluáspannung: supply voltage:

b

schwarz

Betrieb:

gr•n

SchrankgrӇe (BxHxT):

main current conductor:

black

in operation:

green

cabinet size (bxhxd):

600x600x200mm

ca. 15kW

Neutralleiter:

hellblau

St”rung:

rot

Schutzart:

connected load:

ab. 15kW

neutral conductor:

light blue

failure:

red

degree of protection:

Anschluástrom:

ca. 21A

Schutzleiter:

gr•n/gelb

Warnung:

gelb

Lackierung:

supply current:

ab. 21A

protective conductor:

green/yellow

warning:

yellow

coulor:

max. Vorsicherung

25A

Steuerstromleiter AC:

rot

Freigabe:

gr•n

Hauptschalter:

control current conductor AC:

red

release:

green

main switch:

Steuerstromleiter DC+:

dunkelblau

Leitungsabg„nge:

unten

frequency:

control current conductor DC+:

darkblue

outgoing feeders:

below

Motorennennspannung: ---

Steuerstromleiter DC-:

braun

Einspeisung:

Stecker

voltage of motors:

control current conductor DC-:

brown

supply:

connector

Fremdspannung:

orange

external voltage:

orange

Meá- und F•hlerleitungen:

weiá

measuring conductors:

white

Normen:

VDE, DIN EN

max. back up fuse 50-120Hz

Nennfrequenz:

Steuerspannung:

24VDC

control voltage: Meldespannung:

24VDC

indicator voltage: Ventilspannung:

24VDC

voltage of valves:

Date

IP 54

RAL 7032

---

norms:

Name

Date Drwn. 29.01.08

c d

Hauptstromleiter:

Anschluáleistung:

Modification a

400VAC

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Technische Daten technical data

Bl.: sh.:

1 29

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

0 1 2 3 5

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

6 7 8 9 10 11 12 13 14 15 16 17 18 19

Modification a b

Historie history Technische Daten technical data Inhaltsverzeichnis Table of content Inhaltsverzeichnis Table of content Aufbauplan Schrankt•r mech. design cabinet door Aufbauplan Montageplatte mech. design mount. plate Gesamtansicht Modul total view module Ansicht Modul hinten view module behind šbersicht D•sen overview of jets Einsp. 400VAC, Heizungen supply 400VAC, heatings Einsp. 24VDC, Steckverb. supply 24VDC, connector šbersicht I/O-Bus overview of I/O-bus Bedienger„t operator panel CAN-Schnittstelle CAN-interface Drehgeber, Drucksensor rot. transd., pressure sensor Temperatur Tank, Pumpe temperature tank, pump PVE-Ventil, Reserve PVE-valve, reserve Impulssign. Raupenfahrz. pulse signals tracked vehicle Wahlschalter Steuerung selector switch control unit

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

2 29

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

20 21 22 23 24

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

25 26 27 28 29

Modification a b

Initiatoren initiators Wahlschalter Steuerung selector switch control unit Steuerung Reserve control unit reserve Einspeisemod. dig. Ausg. infeed module digital outputs Magnetventile, Heizung electr. valves, heating Heizung Ein, Sonstiges heating on, other Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

3 29

Bl.:

0

1

2

3

5

4

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11S2 11S1

11M1 13A1

21S1 21S2

b

T•raufbauplan Schaltschrank mechanical design of door control cabinet

Date

Name

Date Drwn. 29.01.08

c d

21S4 21S3

25H1

Modification a

19S2

19S1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Aufbauplan Schrankt•r

mech. design cabinet door

Bl.: sh.:

5 29

Bl.:

0

1

2

3

5

4

6

7

8

9

25x60x180

11F2

11F1

25x60x300

25K3

25K2

10F9

10F8

10F7

10F6

10F5

10F4

10F3

10F2

10F1

25x60x345

12A11

12A10

12A9

12A8

12A7

12A6

12A5

12A4

12A3

X1

25K1

24K1

X3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PE PE PE PE PE PE

L1 L2 L3 N PE 1 2 3 4 PE 5 6 7 8 PE 9 10 11 12 13 PE

25x60x240

30

25x80x240

Plattenaufbauplan Schaltschrank mechanical design of plate control cabinet

Date

Name

Date Drwn. 29.01.08

c d

12A2

12A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016. b

X00

25x60x210

Modification a

24K2

17U1

11K1

11G1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation: Aufbauplan

Montageplatte

mech. design mount. plate

Bl.: sh.:

6 29

Bl.:

0

1

2

3

4

5

6

Schaltschrank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

control cabinet

b

Klemmenkasten

Steuerung

Heizung

terminal box

terminal box

control unit

heating

-8X3

-1X1

9

-20S1

-15B3 -24Y3 -16B2 -20S3

-10R1

Date

Name

Date Drwn. 29.01.08

c d

Klemmenkasten

8

-20S2

Modification a

7

gepr.

Name

Neef

-16B1

-10R2

Tankheizung 1

Tankheizung 2

tank heating 1

tank heating 2

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Gesamtansicht Modul total view module

Bl.: sh.:

7 29

Bl.:

0

2

3

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

b

6

7

8

9

-24Y2

Date

Name

Date Drwn. 29.01.08

c d

5

-24Y1

Modification a

4

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Ansicht Modul hinten view module behind

Bl.: sh.:

8 29

Bl.:

0

1

1

2

2

3

3

5

4

6

7

D•sen links

D•sen rechts

jets left

jets right

4

5

6

7

8

9

10

10

9

8

Balken vorne

-27Y2

-27Y3

-27Y4

-29Y4

-29Y3

-29Y2

bar in front

8

9

10

10

9

8

10-pol.

7

6

5

8

3

4

2

9

1

2X3 Fahrtrichtung

10-pole

b

seitlich 1

2

3

4

5

-26Y1

-26Y2

-26Y3

-26Y4

-26Y5

bar lateral

Drehgeber links rotary transducer left

32-pol.

1X3

control cabinet

10-pole

3X3

5X3

5

4

3

2

1

-28Y5

-28Y4

-28Y3

-28Y2

-28Y1

Drehgeber rechts rotary transducer right

32-pole

4X3

4-pol.

4-pol.

4-pole

4-pole

6X3

Balken hinten bar behind

Date

Name

Date Drwn. 29.01.08

c d

10-pol.

10-pole

Balken

Modification a

10-pol.

Schaltschrank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

driving direction

gepr.

6

7

7

6

-26Y6

-27Y1

-29Y1

-28Y6

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

šbersicht D•sen

Bl.:

2082825 00 Designation:

overview of jets

sh.:

9 29

Bl.:

0

1

2

3

5

4

Einspeisung

Tankheizung 1

Tankheizung 2

400VAC

(links)

(rechts)

supply

tank heating 1

tank heating 2

400VAC

(left)

(right)

6

7

8

9

Pumpenheizung 1

Pumpenheizung 2

Pumpenheizung 3

Pumpenheizung 4

pump heating 1

pump heating 2

pump heating 3

pump heating 4

L1 L2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

L3

-10F1

-10F2

-10F3

-10F4

-10F5

-10F6

-10F7

-10F8

-10F9

B16A

B16A

B16A

B16A

B16A

B16A

B16A

B16A

B16A

-25K1 25.1

1

3

5

2

4

6

1

-25K2 25.2

-25K3 25.3

2

1

-25K4 25.4

2

1

-24K1 24.7

2

1

3

5

7

2

4

6

8

N

PE /11.0 -X1 W1

L1

L2

L3

N

PE

br

sw

gr

bl

PE

-X1 W2

1

2

3

4

PE

1

2

3

4

PE

-X1 W3

5

6

7

8

PE

1

2

3

4

PE

-X1 W4

™lflex mit

™lflex

™lflex

™lflex

Geflecht

5x2,5

5x2,5

7x1,5

L1

5x6

L2

L3

N

PE

-10X1

-10R1

32A

U

V

W

N

PE

-10R2

7kW

U

V

W

P1

P2

P3

1

2

3

N

PE

TB

Vorsicherung max. 25A

10

11

12

13

1

2

3

4

5

4

8

sw

sw

-1X1

1

5

W5

sw

sw

2

6

sw

sw

3

7

sw

sw

PE 6

PE

PE

7kW P1

P2

P3

1

2

3

Einspeisung 400V/50-120Hz Leistung ca. 15kW

9

TB

W6

W7

W8

...

...

...

...

3x1,5

3x1,5

3x1,5

3x1,5

-10R3

-10R4

-10R5

-10R6

0,5kW

0,5kW

0,5kW

0,5kW

supply 400V/50-120Hz power ab. 15kW back-up fuse max. 25A

Modification a b

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation: Einsp.

400VAC, Heizungen

supply 400VAC, heatings

Bl.: sh.:

10 29

Bl.:

0

3

5

4

6

7

8

9

1

2

Einspeisung

Einspeisung

Lastspannung

Anlage

Schaltschrank-

Spannungs-

Steuerspannung

Steuerspannung

24VDC

24VDC

24VDC 2L+

Ein - Aus

l•fter inT•r

stabilisierung

24VDC

24VDC 1L+

Steuerung

Last

supply

supply

load voltage

plant

air fan for

voltage

control voltage

control voltage

24VDC

24VDC

24VDC 2L+

on - off

control cabinet

stabilisation

24VDC

24VDC 1L+

control unit

load

in door

24VDC

24VDC

1L+ /13.0 2L+ /23.0

1

-11F1 6A

1

-11K1

-11F2 2

10A

.5

2

21

31

1

-11S1 22

24

32

34

rt

2

3

-11K1

-11S2 Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

gn

.5

4

11 12

14

-11G1 150W

+

V+

V+

INPUT

OUTPUT

19...36VDC

24VDC, 6.3A

-

PE

V-

V-

A1

-11K1 A2

M /13.0 PE /13.0

10.9/ PE

-X3 W9

1

2

3

PE

1

2

3

PE

-X00

2L+

-X00

M +

™lflex

11M1

18x1

24VDC

1L+

-

M 1

~

60.13, 24VDC

-11X1 14.0 18.0 18.7

1

2

3

PE

Code 1/8

Stecker 16-polig

14 12 24 22 34 32

11 .5 21 .2 31 .3

connector 16-pole

Modification a b

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation: Einsp.

24VDC, Steckverb.

supply 24VDC, connector

Bl.: sh.:

11 29

Bl.:

a

b

d Modification Date Name

c

gepr. Date

Drwn. 29.01.08

Neef

V™GELE 21.0 22.0

HP2100

Name DO9322

28.0 29.0

25

15

25

15

25

15

25

15

25

15

25

15

25

15

25

15

26

16

26

16

26

16

26

16

26

16

26

16

26

16

26

16

25

15

16

26

25

26

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

infeed module PS2100

Einspeisemodul PS2100

12 digital inputs DI9371

12 digitale Eing„nge DI9371

12 digital inputs DI9371

12 digitale Eing„nge DI9371

2 digital inputs DI2377

2 digitale Eing„nge DI2377

2 analog outputs AO2622

2 analoge Ausg„nge AO2622

2 resistor-temperature-inputs AT2222

2 Widerstand-Temperatur-Eing„nge AT2222

4 analog inputs AI4622

4 analoge Eing„nge AI4622

infeed module BR9300

Einspeisemodul BR9300

4

-12A11

26.0 27.0

DO9322

-12A10

PS2100

24.1 25.0

15

16

24

13

3

-12A9

23.0

DI9371

-12A8

DI9371

-12A7

DI2377

19.0 20.0

25

26

14

2

-12A6

AO2622

18.2

-12A5

AT2222

17.0

15

16

1

-12A4

16.0

AI4622

-12A3

15.0

BR9300

-12A2

13.4

-12A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

0 5 6

Machine Key Code:

Joseph V”gele AG KSFV

Serial-No.:

KSFV 0002 - 0024

7 8

Ident-No.:

Designation:

9

DO9322

2082825 00 Spot:

šbersicht I/O-Bus

overview of I/O-bus

Plan

Bl.:

sh.:

29

12 Bl.:

0

1

2

3

5

4

6

7

8

9

Bedienger„t

Bedienger„t

Versorgung

Versorgung

24VDC

Datenbus

Bus

Eing„nge / Ausg„nge

operator panel

operator panel

supply

supply

24VDC

data bus

bus

inputs / outputs

11.9/ 1L+

1L+ /14.0 -13A1 B&R Power Panel 400

Display

b

4

1

W10

LiYCY

LiYCY

4x0,5

3x0,5

br

2

ws

3

SHLD

X2X\

X2X-

X2X

SHLD

CANL 3

ge

2

ws

1

X2X

4

gn

CLG /14.2 CLK /14.1 CHG /14.2 CHK /14.1 11.9/ M

M /14.0 PE /14.0

11.9/ PE

-12A1

11

22

21

14

15

+24VDC BUS

+24VDC BUS

16

24

25

+24VDC

+24VDC

26

12.1 X2X X2X- X2X\

GND

X20BR9300

Date

Name

Date Drwn. 29.01.08

c d

-

W47

Modification a

PE

gn

+

CANH

POWER 24 VDC

GND

CAN

br

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

display

gepr.

Name

Neef

PART:

Machine Key Code:

V™GELE

GND

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

1/1

Plan

2082825 00 Designation:

Bedienger„t operator panel

Bl.: sh.:

13 29

Bl.:

0

1

2

CAN-Bus

CAN-Bus

eingehend

ausgehend

CAN-bus

CAN-bus

incoming

outgoing

3

4

5

6

7

8

9

b

CLG /13.3 ge

LOW

CHG /13.3 gn

HIGH

CLK /13.3 ws

LOW

13.9/ M

M /15.0 PE /17.0

13.9/ PE

-X3 W9

6

7

8

9

6

7

8

9

-11X1 11.0

6

7

8

CAN

Modification a

br

CHK /13.3

1L+ /15.0

HIGH

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

13.9/ 1L+

Date

CAN

Name

Date Drwn. 29.01.08

c d

9

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

CAN-Schnittstelle CAN-interface

Bl.: sh.:

14 29

Bl.:

0

1 Reserve

reserve

2

3

5

4

Drehgeber

Drehgeber

links

rechts

rotary transducer

rotary transducer

left

right

6

7

Drucksensor

Reserve

pressure sensor

reserve

8

9

14.9/ 1L+

1L+ /16.0

14.9/ M

M /17.0 -X3 W11

21

22

1

2

-X3

45

46

25

26

-X3 W16

™lflex

™lflex

34x0,75

12x0,75

-1X3

2

1

-1X3

25

6

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016. b

12x0,75

6

8

br

bl

-5X3 W15

6

8

br

bl

W17

...

™lflex

3x0,5

3x0,5

4x1

2

-15B2

1

2

2

1

2

-15B3

1

UA:

UA:

0...10V

0...10V

0...10V

3

3

-3X3 W12

-1X3 W11

-X3

-12A2

2

UA:

W13

sw

W15

-5X3

7 7

W14

-1X3

23 23

W11

-X3

43

11

12

AI+ 1I

AI+ 1U

/20.1

8

...

13

3

sw

W17

PE

3

PE

3

PE

7 7

-8X3

24 24

W16

-X3

44

21

22

AI+ 2I

AI+ 2U

23

3

63

14

15

AI+ 3I

AI+ 3U

16

24

25

AI+ 4I

AI+ 4U

26

12.1 AI- 1U/I

AI- 2U/I

AI- 3U/I

X20AI4622

Date

AI- 4U/I

PART:

Name

Date Drwn. 29.01.08

c d

6

W14

1

1

Modification a

8

12x0,75

-15B1

2

X4.M /20.1

™lflex

W13

1

26

™lflex

-3X3

62

X4.1L+

-8X3 W12

61

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

1/1

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Drehgeber, Drucksensor

rot. transd., pressure sensor

Bl.: sh.:

15 29

Bl.:

0

1

2

3

Temperatur

Temperatur

Tank

Pumpe

temperature

temperature

tank

pump

5

4

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

15.9/ 1L+

1L+ /17.0

-16B1

-16B2

Pt100

Pt100

W19 Elektronik

W18

b

br

ws

gn

-8X3

3x0,5

-X3

-12A3

W16

53

54

55

4

5

6

4

5

6

64

65

66

21

22

23

PE

11

12

13

PE

-X3

12.2 Sensor+ 1

Sense- 1

Sensor- 1

Sensor+ 2

Date

Sense- 2

Sensor- 2

PART:

X20AT2222

Name

Date Drwn. 29.01.08

c d

ws

Elektronik

Modification a

rt

2x0,5

gepr.

1/1

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Temperatur Tank, Pumpe temperature tank, pump

Bl.: sh.:

16 29

Bl.:

0

1

2 Drehzahl

3

5

4

6

7

8

9

Reserve

Pumpe PVE-Ventil reserve

speed pump PVE-valve 16.9/ 1L+

1L+ /18.0

-12A4 12.2

X20AO2622 AO+ 1I

AO+ 1U

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

AO- 1U/I

12

13

21

AO+ 2U

22

AO- 2U/I

23

1 +24V

3

5

Uin

+24V

-10...+10V

7

9

Uin

+24V

-10...+10V

11 Uin -10...+10V

Kanal 1

Kanal 2

Kanal 3

channel 1

channel 2

channel 3

+6...+18V

+6...+18V

+6...+18V

0V

Uout

0V

Uout

0V

Uout

2

4

6

8

10

12

15.9/ M

M /20.0 PE /21.0

14.9/ PE

U-PVE

Date

Name

Date Drwn. 29.01.08

c d

AO+ 2I

1/1

-17U1

Modification a

PART:

gepr.

Name

Neef

/24.0

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

PVE-Ventil, Reserve PVE-valve, reserve

Bl.: sh.:

17 29

Bl.:

0

1

2

3

5

4

Impulssignale

Impulssignal

Impulssignal

Raupenfahrzeug

Raupenfahrzeug

Raupenfahrzeug

links

rechts

pulse signals

impulse signal

impulse signal

tracked

tracked

tracked

vehicle

vehicle left

vehicle right

6

7

8

9

Reserve

reserve

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

17.9/ 1L+

1L+ /19.0

-X3 W9

b

5

4

5

-X3 W9

-12A5 -11X1 11.0

4

5

12

13

21

22

Date

Name

Date Drwn. 29.01.08 gepr.

10

11

12

13

14

15

16

10

11

12

13

14

15

16

23

-11X1 DI-1

c d

11

12.3 +24VDC

GND

DI-2

+24VDC

X20DI2377

Modification a

4

PART:

Name

Neef

11.0

GND

Serial-No.:

12

13

Ident-No.:

KSFV

Joseph V”gele AG

11

14

15

16

1/1

Machine Key Code:

V™GELE

10

KSFV 0002 - 0024

Spot:

Plan

Raupenfahrz.

Bl.:

2082825 00 Designation: Impulssign.

pulse signals tracked vehicle

sh.:

18 29

Bl.:

0

1

2

Bef•llen

3

Zirkulation

mit Pumpe circulation

fill with pump

5

4

6

Spritzen

Spritzen

Test und

Pumpe

Automatik

Hand

Ausblasen

schneller

spray

spray

test and

pump

automatic

hand

blow out

faster

7

8

9

18.9/ 1L+

1L+ /20.0

1 =

Aus off

2 =

Bef•llen mit Pumpe fill with pump

4 =

6

5

4

3

2

1

3 =

2

-19S1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

8

5

9

3

7

oben

circulation

above =

pump faster

Spritzen Automatik

unten =

Pumpe langsamer

below =

pump more slowly

spray automatic

12 11

o-u

2

=

Pumpe schneller

-19S2

Spritzen Hand

3

spray hand

1

Test und Ausblasen test and blow out

PL /20.0

-12A6

11

21

12

22

13

23

12.3 DI-1

DI-2

DI-3

DI-4

DI-5

DI-6

X20DI9371

Date

PART:

Name

Date Drwn. 29.01.08

c d

4

6 =

Modification b

10

5 = 1

a

6

Zirkulation

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

1/2

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Wahlschalter Steuerung

selector switch control unit

Bl.: sh.:

19 29

Bl.:

0

2

3

4

Pumpe

1

Niveau Tank

Niveau Tank

Impulsgeber

langsamer

Heizgrenze

voll

Drehzahl

pump

level tank

level tank

pulse initiator

more slowly

heating limit

full

speed

5

6

Reserve

Reserve

reserve

reserve

7

8

9

Pumpe

pump 19.9/ 1L+

1L+ /21.0

17.9/ M

M /21.0 -X3 15.5/

56

57

71

72

X4.1L+

15.5/

X4.M

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

-8X3

b

br

W20

bl

br

W21

bl

W22

...

...

...

3x0,5

3x0,5

3x0,5

-20S1

-20S2

-20S3

sw

W20

sw

W21

br

bl

sw

W22

-8X3

-X3

-12A6

14

58

73

24

15

7 7

W16

-X3

67

-X3

25

59

-X3

16

60

26

12.3 DI-7

DI-8

DI-9

DI-10

DI-11

DI-12

X20DI9371

Date

PART:

Name

Date Drwn. 29.01.08

c d

2

19.6/ PL

Modification a

1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

2/2

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Initiatoren initiators

Bl.: sh.:

20 29

Bl.:

0

1

2

3

5

4

Sperre 1

Sperre 2

Sperre 1

Sperre 2

D•se

D•se

D•se

D•se

links

links

rechts

rechts

blockade 1

blockade 2

blockade 1

blockade 2

nozzle

nozzle

nozzle

nozzle

left

left

right

right

6

Reserve

Reserve

reserve

reserve

7

8

9

20.9/ 1L+

1L+ /22.0

2

-21S1

2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

b

-21S3 1

1

1

20.9/ M

M /22.0 PE /22.0

-12A7

11

21

12

22

13

23

12.3 DI-1

DI-2

DI-3

DI-4

DI-5

DI-6

X20DI9371

Date

PART:

Name

Date Drwn. 29.01.08

c d

2

-21S4

17.9/ PE

Modification a

2

-21S2

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

1/2

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Wahlschalter Steuerung

selector switch control unit

Bl.: sh.:

21 29

Bl.:

0

1

2

3

5

4

6

Reserve

Reserve

Reserve

Reserve

Reserve

Reserve

reserve

reserve

reserve

reserve

reserve

reserve

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

21.9/ 1L+

1L+ /24.0

21.9/ M

M /23.0 PE /23.0

21.9/ PE

-12A7

b

24

DI-7

DI-8

25

16

26

DI-9

DI-10

DI-11

DI-12

Date

PART:

Name

Date Drwn. 29.01.08

c d

15

X20DI9371

Modification a

14

12.3

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

2/2

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Steuerung Reserve control unit reserve

Bl.: sh.:

22 29

Bl.:

0

1

2

3

4

5

6

7

8

9

Versorgung digitale Ausg„nge supply digital outputs

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11.4/ 2L+

2L+ /24.0

22.9/ M

M /24.0 PE /24.0

22.9/ PE

-12A8

b

25

+24VDC

+24VDC

X20PS2100

26 GND

PART:

Date

Name

Date Drwn. 29.01.08

c d

1/1

.

Modification a

24

12.4

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation: Einspeisemod.

dig. Ausg.

infeed module digital outputs

Bl.: sh.:

23 29

Bl.:

0

1

2

3

Magnetventil

Magnetventil

Magnetventil

PVE-Ventil

Freigabe

Pumpe

Zirkulation

PVE-Ventil

Bef•llen

electromagnetic valve

electromagn. valve

electromagn. valve

electromagn. valve

PVE-valve

release

pump

circulation

PVE-valve

fill

9

Ein reserve

reserve

pump heating on

2L+ /25.0

PART:

X20DO9322

.2

17.6/

DO-2

DO-3

DO-4

DO-5

1/2

DO-6

11

-24K2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

8

Pumpenheizung

23.9/ 2L+

DO-1

12

11

14

21

12

22

13

23

U-PVE A1

A1

-24K2

-24K1 A2

A2

23.9/ M

M /25.0 PE /25.0

23.9/ PE

-X3

69

68

-X3

70

17

18

PE

-X3 W16

-8X3

2

1

W23

3

W24

1

2

PE

W25

™lflex

™lflex

™lflex

o. PE

3x1

3x1

19

20

PE

9

10

PE

9

10

PE

1

2

PE

W16

-8X3

8

11

8

11

3x1

-24Y2 24VDC

60.13, 24VDC

-24Y1 2

1

14 12 24 22 34 32

PE

Sig. +24V

Modification

0V

Date

Name

2

1

PE

24VDC

1

2

ESB24-40/24

PE

1 3 5 7

21

2 4 6 8

10.6 10.6 10.7 10.7

31

Drwn. 29.01.08 gepr.

-24Y3

11 .0

Date

c d

7

Reserve

1L+

12.4

b

6

Reserve

22.9/ 1L+

-12A9

a

5

4

Magnetventil

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Magnetventile, Heizung electr. valves, heating

Bl.: sh.:

24 29

Bl.:

0

1

2

3

5

4

Tankheizung 1

Tankheizung 2

Tankheizung 2

Tankheizung 2

Ein

Phase L1

Phase L2

Phase L3

Ein

Ein

Ein

tank heating 1

tank heating 2

tank heating 2

tank heating 2

on

phase L1

phase L2

phase L3

on

on

on

6

Signalhupe

St”rung

alarm horn

failure

7

8

9

24.9/ 2L+

2L+ /26.0

-12A9

PART:

X20DO9322

12.4

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

3+ 24VDC A1

-25K1

A1

A1

-25K2 A2

A2

2-

A1

-25K3

-25K4 A2

A2

24.9/ M

M /26.0 PE /26.0

24.9/ PE

ESB24-40/24

1 3 5 7

E259R10-24DC LC

2 10.2 4 10.2 6 10.3 8

Date

1

Name

E259R10-24DC LC

2 10.4

Date Drwn. 29.01.08

c d

DO-10

-25H1

Modification a

DO-9

2/2

gepr.

1

E259R10-24DC LC

2 10.4

1

2 10.5

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Heizung Ein, Sonstiges heating on, other

Bl.: sh.:

25 29

Bl.:

0

1

2

3

5

4

6

7

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 1

D•se 2

D•se 3

D•se 4

D•se 5

D•se 6

links (auáen)

links

links

links

links

links

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 1

nozzle 2

nozzle 3

nozzle 4

nozzle 5

nozzle 6

left (outside)

left

left

left

left

left

8

9

25.9/ 2L+

2L+ /27.0

-12A10

PART:

X20DO9322

12.5

DO-1

DO-2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

21

12

DO-5

22

DO-6

13

23

25.9/ M

M /27.0 PE /27.0 -X3 W11

-1X3

29

47

30

31

32

33

34

48

9

27

10

11

12

13

14

28

9

27

10

11

12

13

14

28

1X3.M1

W48 W12

-3X3

W26

1

9

2

3

4

10

™lflex

5

1

1

9

2

2

W27

1

3

2

W28

1

4

2

W29

1

10

2

-4X3

5

W30

1

2

W31

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-26Y1

1

/27.0

3

5x0,75

1

2

-26Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-26Y3 24VDC

Date

c d

DO-4

25.9/ PE

Modification a

DO-3

1/2

1

2

-26Y4 24VDC

1

2

-26Y5

2

24VDC

Name

Neef

1

-26Y6

1

1

1

3

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

26 29

Bl.:

0

1

2

3

5

4

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 7

D•se 8

D•se 9

D•se 10

links

links

links

links (innen)

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 7

nozzle 8

nozzle 9

nozzle 10

left

left

left

left (inside)

6

Reserve

Reserve

reserve

reserve

7

8

9

26.9/ 2L+

2L+ /28.0

-12A10

PART:

X20DO9322

12.5

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

25

DO-12

16

26

M /28.0 PE /28.0 -X3 W11

-1X3

35

23

49

24

25

15

3

29

4

5

15

3

1X3.M1

29

4

5

W33 W48

-4X3

W32

2

4

™lflex

1

7

2

3

2

1

-2X3

4

2

W34

1

1

7

2

2

W35

1

3

2

W36

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

-27Y1

8

12x0,75

1

2

-27Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-27Y3 24VDC

Date

c d

15

DO-11

26.9/ M

Modification b

24

DO-10

26.9/ PE

26.6/

a

DO-9

2/2

1

2

-27Y4

1

1

8

2

2

24VDC

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

27 29

Bl.:

0

1

2

3

5

4

6

7

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 1

D•se 2

D•se 3

D•se 4

D•se 5

D•se 6

rechts (auáen)

rechts

rechts

rechts

rechts

rechts

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 1

nozzle 2

nozzle 3

nozzle 4

nozzle 5

nozzle 6

right (outside)

right

right

right

right

right

8

9

27.9/ 2L+

2L+ /29.0

-12A11

PART:

X20DO9322

12.5

DO-1

DO-2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

21

12

DO-5

22

DO-6

13

23

27.9/ M

M /29.0 PE /29.0 -X3 W11

-1X3

36

50

37

38

39

40

41

51

16

30

17

18

19

20

21

31

16

30

17

18

19

20

21

31

1X3.M2

W49 W14

-5X3

W37

1

9

2

3

4

10

™lflex

5

1

1

9

2

2

W38

1

3

2

W39

1

4

2

W40

1

10

2

-6X3

5

W41

1

2

W42

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-28Y1

1

/29.0

3

5x0,75

1

2

-28Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-28Y3 24VDC

Date

c d

DO-4

27.9/ PE

Modification a

DO-3

1/2

1

2

-28Y4 24VDC

1

2

-28Y5

2

24VDC

Name

Neef

1

-28Y6

1

1

1

3

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

28 29

Bl.:

0

1

2

3

5

4

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 7

D•se 8

D•se 9

D•se 10

rechts

rechts

rechts

rechts (innen)

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 7

nozzle 8

nozzle 9

nozzle 10

right

right

right

right (inside)

6

Reserve

Reserve

reserve

reserve

7

8

9

28.9/ 2L+

2L+

-12A11

PART:

X20DO9322

12.5

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

28.9/ M

M PE

-X3 W11

-1X3 28.6/

42

26

52

27

28

22

6

32

7

8

22

6

32

7

8

1X3.M2 W49

-6X3

W43

2

2

1

4

W33

-2X3

4

2

W44

4

4

1

9

5

9

2

6

5

W45

1

6

2

W46

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

-29Y1

1

2

-29Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-29Y3 24VDC

Date

c d

DO-10

28.9/ PE

Modification a

DO-9

2/2

1

2

-29Y4

1

1

10

10

2

2

24VDC

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0002 - 0024

Spot:

Plan

2082825 00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

29 29

Bl.:

0

1

2

3

5

4

6

7

8

9

Schaltplanhistorie der Maschine KSFV History of the circuit diagrams for the machine KSFV von Maschine

bis Maschine

Benennung

PC-Dateiname

part number

from machine

to machine

name

PC filename

2082825_00

KSFV 0002

KSFV 0024

ESP_KSFV_0002-0024

ESP_KSFV_2082825_00_00_00.pdf

2098925_00

KSFV 0025

KSFV XXXX

ESP_KSFV_0025-XXXX

ESP_KSFV_2098925_00_00_00.pdf

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Materialnummer

Modification a b

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Historie history

Bl.: sh.:

0 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Schaltschrank Daten data of control cabinet Spr•hfertiger 5m-Ausf•hrung

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Spray-Jet 5m-Version Elektrische Kenndaten:

Aderleitungsfarben:

Kennfarben Meldeleuchten:

Mechanische Kenndaten:

electrical data:

colours of wiring:

colours of signal-lamps:

mechanical data:

Anschluáspannung: supply voltage:

b

schwarz

Betrieb:

gr•n

SchrankgrӇe (BxHxT):

main current conductor:

black

in operation:

green

cabinet size (bxhxd):

600x600x200mm

ca. 15kW

Neutralleiter:

hellblau

St”rung:

rot

Schutzart:

connected load:

ab. 15kW

neutral conductor:

light blue

failure:

red

degree of protection:

Anschluástrom:

ca. 21A

Schutzleiter:

gr•n/gelb

Warnung:

gelb

Lackierung:

supply current:

ab. 21A

protective conductor:

green/yellow

warning:

yellow

coulor:

max. Vorsicherung

25A

Steuerstromleiter AC:

rot

Freigabe:

gr•n

Hauptschalter:

control current conductor AC:

red

release:

green

main switch:

Steuerstromleiter DC+:

dunkelblau

Leitungsabg„nge:

unten

frequency:

control current conductor DC+:

darkblue

outgoing feeders:

below

Motorennennspannung: ---

Steuerstromleiter DC-:

braun

Einspeisung:

Stecker

voltage of motors:

control current conductor DC-:

brown

supply:

connector

Fremdspannung:

orange

external voltage:

orange

Meá- und F•hlerleitungen:

weiá

measuring conductors:

white

Normen:

VDE, DIN EN

max. back up fuse 50-120Hz

Nennfrequenz:

Steuerspannung:

24VDC

control voltage: Meldespannung:

24VDC

indicator voltage: Ventilspannung:

24VDC

voltage of valves:

Date

IP 54

RAL 7032

---

norms:

Name

Date Drwn. 29.01.08

c d

Hauptstromleiter:

Anschluáleistung:

Modification a

400VAC

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Technische Daten technical data

Bl.: sh.:

1 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

0 1 2 3 5

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

6 7 8 9 10 11 12 13 14 15 16 17 18 19

Modification a b

Historie history Technische Daten technical data Inhaltsverzeichnis Table of content Inhaltsverzeichnis Table of content Aufbauplan Schrankt•r mech. design cabinet door Aufbauplan Montageplatte mech. design mount. plate Gesamtansicht Modul total view module Ansicht Modul hinten view module behind šbersicht D•sen overview of jets Einsp. 400VAC, Heizungen supply 400VAC, heatings Einsp. 24VDC, Steckverb. supply 24VDC, connector šbersicht I/O-Bus overview of I/O-bus Bedienger„t operator panel CAN-Schnittstelle CAN-interface Drehgeber, Drucksensor rot. transd., pressure sensor Temperatur Tank, Pumpe temperature tank, pump Reserve reserve Reserve reserve Wahlschalter Steuerung selector switch control unit

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

2 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

20 21 22 23 24

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

25 26 27 28 29 30

Modification a b

Initiatoren initiators Wahlschalter Steuerung selector switch control unit Steuerung Reserve control unit reserve Impulssign., PWM-Ausgang pulse signals, PWM-output Magnetventile, Heizung electr. valves, heating Heizung Ein, Sonstiges heating on, other Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Kopplung zu Tankmodul coupling to tank module

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

3 30

Bl.:

0

1

2

3

5

4

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11S2 11S1

11M1 13A1

21S1 21S2

b

T•raufbauplan Schaltschrank mechanical design of door control cabinet

Date

Name

Date Drwn. 29.01.08

c d

21S4 21S3

25H1

Modification a

19S2

19S1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Aufbauplan Schrankt•r

mech. design cabinet door

Bl.: sh.:

5 30

Bl.:

0

1

2

3

5

4

6

7

8

9

25x60x180

11F2

11F1

25x60x300

25K3

25K2

10F9

10F8

10F7

10F6

10F5

10F4

10F3

10F2

10F1

25x60x345

12A10

12A9

12A8

12A7

12A6

12A5

12A4

12A3

X1

25K1

24K1

X3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PE PE PE PE

L1 L2 L3 N PE 1 2 3 4 PE 5 6 7 8 PE 9 10 11 12 13 PE

25x60x240

30

25x80x240

Plattenaufbauplan Schaltschrank mechanical design of plate control cabinet

Date

Name

Date Drwn. 29.01.08

c d

12A2

12A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016. b

X00

25x60x210

Modification a

24K2

11K1

11G1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation: Aufbauplan

Montageplatte

mech. design mount. plate

Bl.: sh.:

6 30

Bl.:

0

1

2

3

4

5

6

Schaltschrank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

control cabinet

b

Klemmenkasten

Steuerung

Heizung

terminal box

terminal box

control unit

heating

-8X3

-1X1

9

-20S1

-15B3 -24Y3 -16B2 -20S3

-10R1

Date

Name

Date Drwn. 29.01.08

c d

Klemmenkasten

8

-20S2

Modification a

7

gepr.

Name

Neef

-16B1

-10R2

Tankheizung 1

Tankheizung 2

tank heating 1

tank heating 2

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Gesamtansicht Modul total view module

Bl.: sh.:

7 30

Bl.:

0

2

3

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

b

6

7

8

9

-24Y2

Date

Name

Date Drwn. 29.01.08

c d

5

-24Y1

Modification a

4

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Ansicht Modul hinten view module behind

Bl.: sh.:

8 30

Bl.:

0

1

1

2

2

3

3

5

4

6

7

D•sen links

D•sen rechts

jets left

jets right

4

5

8

9

10

10

9

8

Balken vorne

-27Y2

-27Y3

-27Y4

-29Y4

-29Y3

-29Y2

bar in front

8

9

10

10

9

8

6

7

10-pol.

7

6

5

8

3

4

2

9

1

2X3 Fahrtrichtung

10-pole

b

seitlich bar

1

2

3

4

5

-26Y1

-26Y2

-26Y3

-26Y4

-26Y5

lateral Drehgeber links rotary transducer left

32-pol.

1X3

control cabinet

16-pole

Balken

5X3 Balken 5

4

3

2

1

-28Y5

-28Y4

-28Y3

-28Y2

-28Y1

seitlich bar lateral

Drehgeber rechts rotary transducer right

32-pole

4X3

4-pol.

4-pol.

4-pole

4-pole

6X3

Balken hinten

Balken hinten

bar behind

Date

Name

Date Drwn. 29.01.08

c d

16-pol.

16-pole

3X3

Modification a

16-pol.

Schaltschrank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

driving direction

gepr.

6

7

7

6

-26Y6

-27Y1

-29Y1

-28Y6

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

bar behind

KSFV 0025 - XXXX

Spot:

Plan

šbersicht D•sen

Bl.:

2098925_00 Designation:

overview of jets

sh.:

9 30

Bl.:

0

1

2

3

5

4

Einspeisung

Tankheizung 1

Tankheizung 2

400VAC

(links)

(rechts)

supply

tank heating 1

tank heating 2

400VAC

(left)

(right)

6

7

8

9

Pumpenheizung 1

Pumpenheizung 2

Pumpenheizung 3

Pumpenheizung 4

pump heating 1

pump heating 2

pump heating 3

pump heating 4

L1 L2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

L3

-10F1

-10F2

-10F3

-10F4

-10F5

-10F6

-10F7

-10F8

-10F9

B16A

B16A

B16A

B16A

B16A

B16A

B16A

B16A

B16A

-25K1 25.1

1

3

5

2

4

6

1

-25K2 25.2

-25K3 25.3

2

1

-25K4 25.4

2

1

-24K1 24.7

2

1

3

5

7

2

4

6

8

N

PE /11.0 -X1 W1

L1

L2

L3

N

PE

br

sw

gr

bl

PE

-X1 W2

1

2

3

4

PE

1

2

3

4

PE

-X1 W3

5

6

7

8

PE

1

2

3

4

PE

-X1 W4

™lflex mit

™lflex

™lflex

™lflex

Geflecht

5x2,5

5x2,5

7x1,5

L1

5x6

L2

L3

N

PE

-10X1

-10R1

32A

U

V

W

N

PE

-10R2

7kW

U

V

W

P1

P2

P3

1

2

3

N

PE

TB

Vorsicherung max. 25A

10

11

12

13

1

2

3

4

5

4

8

sw

sw

-1X1

1

5

W5

sw

sw

2

6

sw

sw

3

7

sw

sw

PE 6

PE

PE

7kW P1

P2

P3

1

2

3

Einspeisung 400V/50-120Hz Leistung ca. 15kW

9

TB

W6

W7

W8

...

...

...

...

3x1,5

3x1,5

3x1,5

3x1,5

-10R3

-10R4

-10R5

-10R6

0,5kW

0,5kW

0,5kW

0,5kW

supply 400V/50-120Hz power ab. 15kW back-up fuse max. 25A

Modification a b

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation: Einsp.

400VAC, Heizungen

supply 400VAC, heatings

Bl.: sh.:

10 30

Bl.:

0

3

5

4

6

7

8

9

1

2

Einspeisung

Einspeisung

Lastspannung

Anlage

Schaltschrank-

Spannungs-

Steuerspannung

Steuerspannung

24VDC

24VDC

24VDC 2L+

Ein - Aus

l•fter inT•r

stabilisierung

24VDC

24VDC 1L+

Steuerung

Last

supply

supply

load voltage

plant

air fan for

voltage

control voltage

control voltage

24VDC

24VDC

24VDC 2L+

on - off

control cabinet

stabilisation

24VDC

24VDC 1L+

control unit

load

in door

24VDC

24VDC

1L+ /13.0 2L+ /23.0

1

-11F1 6A

1

-11K1

-11F2 2

10A

.5

2

21

31

1

-11S1 22

24

32

34

rt

2

3

-11K1

-11S2 Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

gn

.5

4

11 12

14

-11G1 150W

+

V+

V+

INPUT

OUTPUT

19...36VDC

24VDC, 6.3A

-

PE

V-

V-

A1

-11K1 A2

M /13.0 PE /13.0

10.9/ PE

-X3 W9

1

2

3

PE

1

2

3

PE

-X00

2L+

-X00

M +

™lflex

11M1

18x1

24VDC

1L+

-

M 1

~

60.13, 24VDC

-11X1 14.0 23.0 23.7

1

2

3

PE

Code 1/8

Stecker 16-polig

14 12 24 22 34 32

11 .5 21 .2 31 .3

connector 16-pole

Modification a b

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation: Einsp.

24VDC, Steckverb.

supply 24VDC, connector

Bl.: sh.:

11 30

Bl.:

a

b

d Modification Date Name

c

gepr. Date

Drwn. 29.01.08

Neef

V™GELE

Name 30.0

DO9322

-12A10

DO9322

28.0 29.0

15

25

15

25

15

25

15

25

15

25

15

25

15

25

15

16

26

16

26

16

26

16

26

16

26

16

26

16

26

16

25

25

26

26

15

16

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

bus transmitter with infeed module BT9100

Bussender mit Einspeisemodul BT9100

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

3 counter + 1 PWM-output DC2395

3 Z„hler + 1 PWM-Ausgang DC2395

12 digital inputs DI9371

12 digitale Eing„nge DI9371

12 digital inputs DI9371

12 digitale Eing„nge DI9371

2 resistor-temperature-inputs AT2222

2 Widerstand-Temperatur-Eing„nge AT2222

4 analog inputs AI4622

4 analoge Eing„nge AI4622

bus receiver with infeed module BR9300

Busempf„nger mit Einspeisemodul BR9300

3

-12A9

26.0 27.0

DO9322

-12A8

24.1 25.0

DO9322

-12A7

DI9371

23.1

25

26

14

2

-12A6

21.0 22.0

DI9371

-12A5

AT2222

19.0 20.0

15

16

1

-12A4

16.0

AI4622

-12A3

15.0

BR9300

-12A2

13.4

-12A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

0 4 5

Joseph V”gele AG Serial-No.:

6

Machine Key Code:

KSFV

KSFV 0025 - XXXX

7 8

Ident-No.:

Designation:

9

BT9100

2098925_00 Spot:

šbersicht I/O-Bus

overview of I/O-bus

Plan

Bl.:

sh.:

30

12 Bl.:

0

1

2

3

5

4

6

7

8

9

Bedienger„t

Bedienger„t

Versorgung

Versorgung

24VDC

Datenbus

Bus

Eing„nge / Ausg„nge

operator panel

operator panel

supply

supply

24VDC

data bus

bus

inputs / outputs

11.9/ 1L+

1L+ /14.0 -13A1 B&R Power Panel 400

Display

b

4

1

W11

LiYCY

LiYCY

4x0,5

3x0,5

bn

2

ws

3

SHLD

X2X\

X2X-

X2X

SHLD

CANL 3

ge

2

ws

1

X2X

4

gn

CLG /14.2 CLK /14.1 CHG /14.2 CHK /14.1 11.9/ M

M /14.0 PE /14.0

11.9/ PE

-12A1

11

22

21

14

15

+24VDC BUS

+24VDC BUS

16

24

25

+24VDC

+24VDC

26

12.1 X2X X2X- X2X\

GND

X20BR9300

Date

Name

Date Drwn. 29.01.08

c d

-

W10

Modification a

PE

gn

+

CANH

POWER 24 VDC

GND

CAN

bn

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

display

gepr.

Name

Neef

PART:

Machine Key Code:

V™GELE

GND

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

1/1

Plan

2098925_00 Designation:

Bedienger„t operator panel

Bl.: sh.:

13 30

Bl.:

0

1

2

CAN-Bus

CAN-Bus

eingehend

ausgehend

CAN-bus

CAN-bus

incoming

outgoing

3

4

5

6

7

8

9

b

CLG /13.3 ge

LOW

CHG /13.3 gn

HIGH

CLK /13.3 ws

LOW

13.9/ M

M /15.0 PE /17.0

13.9/ PE

-X3 W9

6

7

8

9

6

7

8

9

-11X1 11.0

6

7

8

CAN

Modification a

br

CHK /13.3

1L+ /15.0

HIGH

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

13.9/ 1L+

Date

CAN

Name

Date Drwn. 29.01.08

c d

9

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

CAN-Schnittstelle CAN-interface

Bl.: sh.:

14 30

Bl.:

0

1

2

3

5

4

Drehgeber

Drehgeber

links

rechts

rotary transducer

rotary transducer

left

right

6

7

Drucksensor

Reserve

pressure sensor

reserve

8

9

14.9/ 1L+

1L+ /16.0

14.9/ M

M /17.0 -X3 W12

45

46

25

26

-X3 W17

™lflex

™lflex

34x0,75

12x0,75

-1X3

25

6

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

-3X3 W14

b

8

br

bl

-5X3 W16

6

8

br

bl

W18 ™lflex

3x0,5

3x0,5

4x1

-15B2

1

2

2

1

2

-15B3

1

UA:

UA:

0...10V

0...10V

0...10V

3

3

-3X3 W13

-1X3 W12

-X3

-12A2

2

UA:

W14

sw

W16

-5X3

7 7

W15

-1X3

23 23

W12

-X3

43

11

12

AI+ 1I

AI+ 1U

/23.3

8

...

13

3

sw

W18

PE

3

PE

3

PE

7 7

-8X3

24 24

W17

-X3

44

21

22

AI+ 2I

AI+ 2U

23

3

63

14

15

AI+ 3I

AI+ 3U

16

24

25

AI+ 4I

AI+ 4U

26

12.1 AI- 1U/I

AI- 2U/I

AI- 3U/I

X20AI4622

Date

AI- 4U/I

PART:

Name

Date Drwn. 29.01.08

c d

6

W15 ™lflex 18x1

1

1

Modification a

2

X4.M /23.3

8

6

2

1

26

...

-15B1

62

X4.1L+

-8X3

W13 ™lflex 18x1

61

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

1/1

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Drehgeber, Drucksensor

rot. transd., pressure sensor

Bl.: sh.:

15 30

Bl.:

0

1

2

3

Temperatur

Temperatur

Tank

Pumpe

temperature

temperature

tank

pump

5

4

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

15.9/ 1L+

1L+ /17.0

-16B1

-16B2

Pt100

Pt100

W20 Elektronik

W19

b

br

ws

gn

-8X3

3x0,5

-X3

-12A3

W17

53

54

55

4

5

6

4

5

6

64

65

66

21

22

23

PE

11

12

13

PE

-X3

12.2 Sensor+ 1

Sense- 1

Sensor- 1

Sensor+ 2

Date

Sense- 2

Sensor- 2

PART:

X20AT2222

Name

Date Drwn. 29.01.08

c d

ws

Elektronik

Modification a

rt

2x0,5

gepr.

1/1

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Temperatur Tank, Pumpe temperature tank, pump

Bl.: sh.:

16 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

16.9/ 1L+

15.9/ M

b

M /18.0 PE /18.0

14.9/ PE

Modification a

1L+ /18.0

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Reserve reserve

Bl.: sh.:

17 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

17.9/ 1L+

17.9/ M

b

M /20.0 PE /21.0

17.9/ PE

Modification a

1L+ /19.0

Date

Name

Date Drwn. 29.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Reserve reserve

Bl.: sh.:

18 30

Bl.:

0

1

2

Bef•llen

3

Zirkulation

mit Pumpe circulation

fill with pump

5

4

6

Spritzen

Spritzen

Test und

Pumpe

Automatik

Hand

Ausblasen

schneller

spray

spray

test and

pump

automatic

hand

blow out

faster

7

8

9

18.9/ 1L+

1L+ /20.0

1 =

Aus off

2 =

Bef•llen mit Pumpe fill with pump

4 =

6

5

4

3

2

1

3 =

2

-19S1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

8

5

9

3

7

oben

circulation

above =

pump faster

Spritzen Automatik

unten =

Pumpe langsamer

below =

pump more slowly

spray automatic

12 11

o-u

2

=

Pumpe schneller

-19S2

Spritzen Hand

3

spray hand

1

Test und Ausblasen test and blow out

PL /20.0

-12A4

11

21

12

22

13

23

12.2 DI-1

DI-2

DI-3

DI-4

DI-5

DI-6

X20DI9371

Date

PART:

Name

Date Drwn. 29.01.08

c d

4

6 =

Modification b

10

5 = 1

a

6

Zirkulation

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

1/2

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Wahlschalter Steuerung

selector switch control unit

Bl.: sh.:

19 30

Bl.:

0

2

3

Pumpe

1

Niveau Tank

Niveau Tank

langsamer

Heizgrenze

voll

pump

level tank

level tank

more slowly

heating limit

full

5

4

6

Reserve

Reserve

Reserve

reserve

reserve

reserve

7

8

9

19.9/ 1L+

1L+ /21.0

18.9/ M

M /21.0

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

-X3

b

57

br

bl

W21

...

3x0,5

3x0,5

-20S1

-20S2

sw

W21

-X3

-12A4

W22

...

72

br

bl

14

sw

W22

58

73

24

15

-X3

25

59

-X3

16

60

26

12.2 DI-7

DI-8

DI-9

DI-10

DI-11

DI-12

X20DI9371

Date

PART:

Name

Date Drwn. 29.01.08

c d

71

19.6/ PL

Modification a

56

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

2/2

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Initiatoren initiators

Bl.: sh.:

20 30

Bl.:

0

1

2

3

5

4

Sperre 1

Sperre 2

Sperre 1

Sperre 2

D•se

D•se

D•se

D•se

links

links

rechts

rechts

blockade 1

blockade 2

blockade 1

blockade 2

nozzle

nozzle

nozzle

nozzle

left

left

right

right

6

Reserve

Reserve

reserve

reserve

7

8

9

20.9/ 1L+

1L+ /22.0

2

-21S1

2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

b

-21S3 1

1

1

20.9/ M

M /22.0 PE /22.0

-12A5

11

21

12

22

13

23

12.3 DI-1

DI-2

DI-3

DI-4

DI-5

DI-6

X20DI9371

Date

PART:

Name

Date Drwn. 29.01.08

c d

2

-21S4

18.9/ PE

Modification a

2

-21S2

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

1/2

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Wahlschalter Steuerung

selector switch control unit

Bl.: sh.:

21 30

Bl.:

0

1

2

3

5

4

6

Reserve

Reserve

Reserve

Reserve

Reserve

Reserve

reserve

reserve

reserve

reserve

reserve

reserve

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

21.9/ 1L+

1L+ /24.0

21.9/ M

M /23.0 PE /23.0

21.9/ PE

-12A5

b

24

DI-7

DI-8

25

16

26

DI-9

DI-10

DI-11

DI-12

Date

PART:

Name

Date Drwn. 29.01.08

c d

15

X20DI9371

Modification a

14

12.3

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

2/2

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Steuerung Reserve control unit reserve

Bl.: sh.:

22 30

Bl.:

0

1

2

3

5

4

Impulssignale

Impulssignal

Impulssignal

Impulsgeber

Drehzahl

Raupenfahrzeug

Raupenfahrzeug

Raupenfahrzeug

Drehzahl

Pumpe

links

rechts

Pumpe

PVE-Ventil

pulse signals

impulse signal

impulse signal

pulse initiator

speed

tracked

tracked

tracked

speed

pump

vehicle

vehicle left

vehicle right

pump

PVE-valve

6

7

8

9

Reserve

reserve

11.4/ 2L+

2L+ /24.0

15.5/

X4.1L+

15.5/

X4.M -8X3

W23

1

2

br

bl

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

... 3x0,5

-23S1 U-PVE

b

-8X3

7 7

W17

-X3

67

22.9/ M

M /24.0 PE /24.0

22.9/ PE

-X3 W9

4

5

4

5

-X3 W9

-12A6 -11X1 11.0

11

12

13

14

15

4

5

11

12

13

14

15

16

10

11

12

13

14

15

16

-11X1 KANAL 1 (ZŽHLER)

KANAL 2 (ZŽHLER)

KANAL 3 (ZŽHLER)

KANAL 4 (PWM-AUSG.)

+24VDC

X20DC2395

Date

10

16

12.3

Name

Date Drwn. 29.01.08

c d

sw

W23

Modification a

/24.0

gepr.

GND

PART:

Name

Neef

Serial-No.:

11

12

13

Ident-No.:

KSFV

Joseph V”gele AG

10

14

15

16

1/1

Machine Key Code:

V™GELE

11.0

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation: Impulssign.,

PWM-Ausgang

pulse signals, PWM-output

Bl.: sh.:

23 30

Bl.:

0

1

2

Magnetventil

Magnetventil

PVE-Ventil

Freigabe

3

5

4

Reserve

6

Reserve

Magnetventil

7

Reserve

8

9

Pumpenheizung Ein

Zirkulation

PVE-Ventil electromagnetic valve

electromagn. valve

PVE-valve

release

reserve

electromagn. valve

reserve

reserve

pump heating on

circulation

PVE-valve 22.9/ 1L+

1L+ /30.0

23.9/ 2L+

2L+ /25.0

-12A7

DO-1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

.2

b

12

11

14

DO-4

DO-5

DO-6

21

12

22

13

23

A1

A1

-24K2

-24K1 A2

A2

23.9/ M

M /25.0 PE /25.0

23.9/ PE

-X3

69

68

-X3

70

17

18

PE

-X3 W17

-8X3

2

1

W24

3

W27

™lflex

™lflex

o. PE

3x1

19

20

PE

9

10

PE

9

10

PE

1

2

PE

W16

-8X3

8

11

8

11

3x1

-24Y3 24VDC

60.13, 24VDC

-24Y1 2

1

14 12 24 22 34 32

PE

Sig. +24V

0V

Date

Name

2

ESB24-40/24

PE

1 3 5 7

21

2 4 6 8

10.6 10.6 10.7 10.7

31

Drwn. 29.01.08 gepr.

1

11 .0

Date

c d

DO-3

U-PVE

Modification a

DO-2

1/2

11

-24K2

23.5/

PART:

X20DO9322

12.3

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Magnetventile, Heizung electr. valves, heating

Bl.: sh.:

24 30

Bl.:

0

1

2

3

5

4

Tankheizung 1

Tankheizung 2

Tankheizung 2

Tankheizung 2

Ein

Phase L1

Phase L2

Phase L3

Ein

Ein

Ein

tank heating 1

tank heating 2

tank heating 2

tank heating 2

on

phase L1

phase L2

phase L3

on

on

on

6

Signalhupe

St”rung

alarm horn

failure

7

8

9

24.9/ 2L+

2L+ /26.0

-12A7

PART:

X20DO9322

12.3

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

3+ 24VDC A1

-25K1

A1

A1

-25K2 A2

A2

2-

A1

-25K3

-25K4 A2

A2

24.9/ M

M /26.0 PE /26.0

24.9/ PE

ESB24-40/24

1 3 5 7

E259R10-24DC LC

2 10.2 4 10.2 6 10.3 8

Date

1

Name

E259R10-24DC LC

2 10.4

Date Drwn. 29.01.08

c d

DO-10

-25H1

Modification a

DO-9

2/2

gepr.

1

E259R10-24DC LC

2 10.4

1

2 10.5

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Heizung Ein, Sonstiges heating on, other

Bl.: sh.:

25 30

Bl.:

0

1

2

3

5

4

6

7

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 1

D•se 2

D•se 3

D•se 4

D•se 5

D•se 6

links (auáen)

links

links

links

links

links

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 1

nozzle 2

nozzle 3

nozzle 4

nozzle 5

nozzle 6

left (outside)

left

left

left

left

left

8

9

25.9/ 2L+

2L+ /27.0

-12A8

PART:

X20DO9322

12.4

DO-1

DO-2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

21

12

DO-5

22

DO-6

13

23

25.9/ M

M /27.0 PE /27.0 -X3 W12

-1X3

29

47

30

31

32

33

34

48

9

27

10

11

12

13

14

28

9

27

10

11

12

13

14

28

M2 /27.0 M3 /27.1 M4 /27.3

M1 /27.4 W13

1

9

2

3

4

10

5

W34

1

3

™lflex 5x0,75

-3X3

W29

1

1

9

2

2

W30

1

3

2

W31

1

4

2

W32

1

10

2

-4X3

5

W33

1

2

W35

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-26Y1

1

2

-26Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-26Y3 24VDC

Date

c d

DO-4

25.9/ PE

Modification a

DO-3

1/2

1

2

-26Y4 24VDC

1

2

-26Y5

2

24VDC

Name

Neef

1

-26Y6

1

1

1

3

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

26 30

Bl.:

0

1

2

3

5

4

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 7

D•se 8

D•se 9

D•se 10

links

links

links

links (innen)

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 7

nozzle 8

nozzle 9

nozzle 10

left

left

left

left (inside)

6

Reserve

Reserve

reserve

reserve

7

8

9

26.9/ 2L+

2L+ /28.0

-12A8

PART:

X20DO9322

12.4

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

26.9/ M

M /28.0 PE /28.0 -X3 W12

-1X3

35

23

24

25

15

3

4

5

15

3

26.6/ M2

4

-X3 W12

-1X3

5

26.6/ M3

26.6/ M4

21

22

1

2

1

2

26.1/ M1

W37 W34

-4X3

W36

2

4

™lflex

1

7

2

3

2

1

-2X3

4

2

W38

1

1

7

2

2

W39

1

3

2

W40

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

-27Y1

8

12x0,75

1

2

-27Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-27Y3 24VDC

Date

c d

DO-10

26.9/ PE

Modification a

DO-9

2/2

1

2

-27Y4

1

1

8

W13

-3X3

11

13

12

13

12

2

2

24VDC

Name

Neef

11

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

27 30

Bl.:

0

1

2

3

5

4

6

7

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 1

D•se 2

D•se 3

D•se 4

D•se 5

D•se 6

rechts (auáen)

rechts

rechts

rechts

rechts

rechts

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 1

nozzle 2

nozzle 3

nozzle 4

nozzle 5

nozzle 6

right (outside)

right

right

right

right

right

8

9

27.9/ 2L+

2L+ /29.0

-12A9

PART:

X20DO9322

12.4

DO-1

DO-2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

21

12

DO-5

22

DO-6

13

23

27.9/ M

M /29.0 PE /29.0 -X3 W12

-1X3

36

49

37

38

39

40

41

50

16

29

17

18

19

20

21

30

16

29

17

18

19

20

21

30

M7 /29.0 M8 /29.1 M9 /29.3

M6 /29.4 W15

1

9

2

3

4

10

5

W48

1

3

™lflex 5x0,75

-5X3

W43

1

1

9

2

2

W44

1

3

2

W45

1

4

2

W46

1

10

2

-6X3

5

W47

1

2

W49

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-28Y1

1

2

-28Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 29.01.08 gepr.

-28Y3 24VDC

Date

c d

DO-4

27.9/ PE

Modification a

DO-3

1/2

1

2

-28Y4 24VDC

1

2

-28Y5

2

24VDC

Name

Neef

1

-28Y6

1

1

1

3

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

28 30

Bl.:

0

1

2

3

5

4

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 7

D•se 8

D•se 9

D•se 10

rechts

rechts

rechts

rechts (innen)

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 7

nozzle 8

nozzle 9

nozzle 10

right

right

right

right (inside)

6

Reserve

Reserve

reserve

reserve

7

8

9

28.9/ 2L+

2L+ /30.0

-12A9

PART:

X20DO9322

12.4

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

28.9/ M

M /30.0 PE /30.0 -X3 W12

-1X3

42

26

27

28

22

6

7

8

22

6

28.6/ M7

7

W48

-6X3

W50

2

2

1

4

-2X3

2

W51

4

4

1

9

5

9

2

6

5

W52

1

6

2

W53

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

1

2

-29Y2

24VDC

1

2

24VDC

Date

-1X3

Name

24VDC

Date Drwn. 29.01.08 gepr.

-29Y3

1

2

-29Y4

1

1

10

10

W15

-5X3

52

31

32

31

32

11

11

13

12

13

12

2

2

24VDC

Name

Neef

51

28.1/ M6

™lflex

-29Y1

W12

28.6/ M9

W37

4

-X3

8

28.6/ M8

c d

DO-10

28.9/ PE

Modification a

DO-9

2/2

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

29 30

Bl.:

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

0

1

b

f•r Tankmodul

digitale

(Option)

Ausg„nge

data bus

supply

for tank module

digital

(option)

outputs

5

4

6

7

Reserve

Reserve

reserve

reserve

8

9

1L+

29.9/ 2L+

2L+

29.9/ M

M

29.9/ PE

PE W58

bn

ws

gn

-X3

LiYCY

74

75

76

-X3

PE

77

78

79

PE

3x0,5

-12A10

11

22

21

25

26

12.5 X2X X2X- X2X\

+24VDC

X20BT9100

Date

GND

PART:

Name

Date Drwn. 29.01.08

c d

3 Versorgung

24.9/ 1L+

Modification a

2

Datenbus

gepr.

1/1

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFV

Joseph V”gele AG Serial-No.:

KSFV 0025 - XXXX

Spot:

Plan

2098925_00 Designation:

Kopplung zu Tankmodul coupling to tank module

Bl.: sh.:

30 30

Bl.:

0

1

2

3

5

4

6

7

8

9

Schaltplanhistorie der Maschine KSFVU History of the circuit diagrams for the machine KSFVU von Maschine

bis Maschine

Benennung

PC-Dateiname

part number

from machine

to machine

name

PC filename

2091493_00

KSFVU 001

KSFVU 001

ESP_KSFVU_001-001

ESP_KSFVU_2091493_00_00_00.pdf

2102929_00

KSFVU 002

KSFVU XXX

ESP_KSFVU_002-XXX

ESP_KSFVU_2102929_00_00_00.pdf

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Materialnummer

Modification a b

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Historie history

Bl.: sh.:

0 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Schaltschrank Daten data of control cabinet Spr•hfertiger 6m-Ausf•hrung

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Spray-Jet 6m-Version Elektrische Kenndaten:

Aderleitungsfarben:

Kennfarben Meldeleuchten:

Mechanische Kenndaten:

electrical data:

colours of wiring:

colours of signal-lamps:

mechanical data:

Anschluáspannung: supply voltage:

b

schwarz

Betrieb:

gr•n

SchrankgrӇe (BxHxT):

main current conductor:

black

in operation:

green

cabinet size (bxhxd):

600x600x200mm

ca. 15kW

Neutralleiter:

hellblau

St”rung:

rot

Schutzart:

connected load:

ab. 15kW

neutral conductor:

light blue

failure:

red

degree of protection:

Anschluástrom:

ca. 21A

Schutzleiter:

gr•n/gelb

Warnung:

gelb

Lackierung:

supply current:

ab. 21A

protective conductor:

green/yellow

warning:

yellow

coulor:

max. Vorsicherung

25A

Steuerstromleiter AC:

rot

Freigabe:

gr•n

Hauptschalter:

control current conductor AC:

red

release:

green

main switch:

Steuerstromleiter DC+:

dunkelblau

Leitungsabg„nge:

unten

frequency:

control current conductor DC+:

darkblue

outgoing feeders:

below

Motorennennspannung: ---

Steuerstromleiter DC-:

braun

Einspeisung:

Stecker

voltage of motors:

control current conductor DC-:

brown

supply:

connector

Fremdspannung:

orange

external voltage:

orange

Meá- und F•hlerleitungen:

weiá

measuring conductors:

white

Normen:

VDE, DIN EN

max. back up fuse 50-120Hz

Nennfrequenz:

Steuerspannung:

24VDC

control voltage: Meldespannung:

24VDC

indicator voltage: Ventilspannung:

24VDC

voltage of valves:

Date

IP 54

RAL 7032

---

norms:

Name

Date Drwn. 31.01.08

c d

Hauptstromleiter:

Anschluáleistung:

Modification a

400VAC

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Technische Daten technical data

Bl.: sh.:

1 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

0 1 2 3 5

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

6 7 8 9 10 11 12 13 14 15 16 17 18 19

Modification a b

Historie history Technische Daten technical data Inhaltsverzeichnis Table of content Inhaltsverzeichnis Table of content Aufbauplan Schrankt•r mech. design cabinet door Aufbauplan Montageplatte mech. design mount. plate Gesamtansicht Modul total view module Ansicht Modul hinten view module behind šbersicht D•sen overview of jets Einsp. 400VAC, Heizungen supply 400VAC, heatings Einsp. 24VDC, Steckverb. supply 24VDC, connector šbersicht I/O-Bus overview of I/O-bus Bedienger„t operator panel CAN-Schnittstelle CAN-interface Drehgeber, Drucksensor rot. transd., pressure sensor Temperatur Tank, Pumpe temperature tank, pump Reserve reserve Reserve reserve Wahlschalter Steuerung selector switch control unit

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

2 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

20 21 22 23 24

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

25 26 27 28 29 30

Modification a b

Initiatoren initiators Wahlschalter Steuerung selector switch control unit Steuerung Reserve control unit reserve Impulssign., PWM-Ausgang pulse signals, PWM-output Magnetventile, Heizung electr. valves, heating Heizung Ein, Sonstiges heating on, other Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Magnetventile D•sen electromagnetic valves jets Kopplung zu Tankmodul coupling to tank module

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

3 30

Bl.:

0

1

2

3

5

4

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11S2 11S1

11M1 13A1

21S1 21S2

b

T•raufbauplan Schaltschrank mechanical design of door control cabinet

Date

Name

Date Drwn. 31.01.08

c d

21S4 21S3

25H1

Modification a

19S2

19S1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Aufbauplan Schrankt•r

mech. design cabinet door

Bl.: sh.:

5 30

Bl.:

0

1

2

3

5

4

6

7

8

9

25x60x180

11F2

11F1

25x60x300

25K3

25K2

10F9

10F8

10F7

10F6

10F5

10F4

10F3

10F2

10F1

25x60x345

12A10

12A9

12A8

12A7

12A6

12A5

12A4

12A3

X1

25K1

24K1

X3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PE PE PE PE

L1 L2 L3 N PE 1 2 3 4 PE 5 6 7 8 PE 9 10 11 12 13 PE

25x60x240

30

25x80x240

Plattenaufbauplan Schaltschrank mechanical design of plate control cabinet

Date

Name

Date Drwn. 31.01.08

c d

12A2

12A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016. b

X00

25x60x210

Modification a

24K2

11K1

11G1

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation: Aufbauplan

Montageplatte

mech. design mount. plate

Bl.: sh.:

6 30

Bl.:

0

1

2

3

4

5

6

Schaltschrank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

control cabinet

b

Klemmenkasten

Steuerung

Heizung

terminal box

terminal box

control unit

heating

-8X3

-1X1

9

-20S1

-15B3 -24Y3 -16B2 -20S3

-10R1

Date

Name

Date Drwn. 31.01.08

c d

Klemmenkasten

8

-20S2

Modification a

7

gepr.

Name

Neef

-16B1

-10R2

Tankheizung 1

Tankheizung 2

tank heating 1

tank heating 2

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Gesamtansicht Modul total view module

Bl.: sh.:

7 30

Bl.:

0

2

3

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

b

6

7

8

9

-24Y2

Date

Name

Date Drwn. 31.01.08

c d

5

-24Y1

Modification a

4

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Ansicht Modul hinten view module behind

Bl.: sh.:

8 30

Bl.:

0

12

1

11

1

2

2

3

3

5

4

6

7

8

D•sen links

D•sen rechts

jets left

jets right

4

8

9

10

10

9

8

Balken vorne

-27Y2

-27Y3

-27Y4

-29Y4

-29Y3

-29Y2

bar in front

8

9

10

10

9

8

5

6

7

7

6

5

3

4

2

9

1

11

12

10-pol. 10-pole

zu Tankmodul 10-pol.

2X3

9X3

10-pole

to tank module

Fahrtrichtung

b

bar lateral

12

11

1

2

3

4

5

-27Y6

-27Y5

-26Y1

-26Y2

-26Y3

-26Y4

-26Y5

Drehgeber links rotary transducer left

32-pol.

1X3

control cabinet

16-pole

3X3

Balken seitlich 5X3

bar lateral

5

4

3

2

1

11

12

-28Y5

-28Y4

-28Y3

-28Y2

-28Y1

-29Y5

-29Y6

Drehgeber rechts rotary transducer right

32-pole

4X3

4-pol.

4-pol.

4-pole

4-pole

6X3

Balken hinten

Balken hinten bar behind

Date

Name

Date Drwn. 31.01.08

c d

16-pol.

16-pole

Balken seitlich

Modification a

16-pol.

Schaltschrank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

driving direction

gepr.

6

7

7

6

-26Y6

-27Y1

-29Y1

-28Y6

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

bar behind

KSFVU 002 - XXX

Spot:

Plan

šbersicht D•sen

Bl.:

2102929_00 Designation:

overview of jets

sh.:

9 30

Bl.:

0

1

2

3

5

4

Einspeisung

Tankheizung 1

Tankheizung 2

400VAC

(links)

(rechts)

supply

tank heating 1

tank heating 2

400VAC

(left)

(right)

6

7

8

9

Pumpenheizung 1

Pumpenheizung 2

Pumpenheizung 3

Pumpenheizung 4

pump heating 1

pump heating 2

pump heating 3

pump heating 4

L1 L2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

L3

-10F1

-10F2

-10F3

-10F4

-10F5

-10F6

-10F7

-10F8

-10F9

B16A

B16A

B16A

B16A

B16A

B16A

B16A

B16A

B16A

-25K1 25.1

1

3

5

2

4

6

1

-25K2 25.2

-25K3 25.3

2

1

-25K4 25.4

2

1

-24K1 24.7

2

1

3

5

7

2

4

6

8

N

PE /11.0 -X1 W1

L1

L2

L3

N

PE

br

sw

gr

bl

PE

-X1 W2

1

2

3

4

PE

1

2

3

4

PE

-X1 W3

5

6

7

8

PE

1

2

3

4

PE

-X1 W4

™lflex mit

™lflex

™lflex

™lflex

Geflecht

5x2,5

5x2,5

7x1,5

L1

5x6

L2

L3

N

PE

-10X1

-10R1

32A

U

V

W

N

PE

-10R2

7kW

U

V

W

P1

P2

P3

1

2

3

N

PE

TB

Vorsicherung max. 25A

10

11

12

13

1

2

3

4

5

4

8

sw

sw

-1X1

1

5

W5

sw

sw

2

6

sw

sw

3

7

sw

sw

PE 6

PE

PE

7kW P1

P2

P3

1

2

3

Einspeisung 400V/50-120Hz Leistung ca. 15kW

9

TB

W6

W7

W8

...

...

...

...

3x1,5

3x1,5

3x1,5

3x1,5

-10R3

-10R4

-10R5

-10R6

0,5kW

0,5kW

0,5kW

0,5kW

supply 400V/50-120Hz power ab. 15kW back-up fuse max. 25A

Modification a b

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation: Einsp.

400VAC, Heizungen

supply 400VAC, heatings

Bl.: sh.:

10 30

Bl.:

0

3

5

4

6

7

8

9

1

2

Einspeisung

Einspeisung

Lastspannung

Anlage

Schaltschrank-

Spannungs-

Steuerspannung

Steuerspannung

24VDC

24VDC

24VDC 2L+

Ein - Aus

l•fter inT•r

stabilisierung

24VDC

24VDC 1L+

Steuerung

Last

supply

supply

load voltage

plant

air fan for

voltage

control voltage

control voltage

24VDC

24VDC

24VDC 2L+

on - off

control cabinet

stabilisation

24VDC

24VDC 1L+

control unit

load

in door

24VDC

24VDC

1L+ /13.0 2L+ /23.0

1

-11F1 6A

1

-11K1

-11F2 2

10A

.5

2

21

31

1

-11S1 22

24

32

34

rt

2

3

-11K1

-11S2 Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

gn

.5

4

11 12

14

-11G1 150W

+

V+

V+

INPUT

OUTPUT

19...36VDC

24VDC, 6.3A

-

PE

V-

V-

A1

-11K1 A2

M /13.0 PE /13.0

10.9/ PE

-X3 W9

1

2

3

PE

1

2

3

PE

-X00

2L+

-X00

M +

™lflex

11M1

18x1

24VDC

1L+

-

M 1

~

60.13, 24VDC

-11X1 14.0 23.0 23.7

1

2

3

PE

Code 1/8

Stecker 16-polig

14 12 24 22 34 32

11 .5 21 .2 31 .3

connector 16-pole

Modification a b

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation: Einsp.

24VDC, Steckverb.

supply 24VDC, connector

Bl.: sh.:

11 30

Bl.:

a

b

d Modification Date Name

c

gepr. Date

Drwn. 31.01.08

Neef

V™GELE

Name 30.0

DO9322

-12A10

DO9322

28.0 29.0

15

25

15

25

15

25

15

25

15

25

15

25

15

25

15

16

26

16

26

16

26

16

26

16

26

16

26

16

26

16

25

25

26

26

15

16

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

14

24

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

23

13

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

22

12

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

21

11

bus transmitter with infeed module BT9100

Bussender mit Einspeisemodul BT9100

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

3 counter + 1 PWM-output DC2395

3 Z„hler + 1 PWM-Ausgang DC2395

12 digital inputs DI9371

12 digitale Eing„nge DI9371

12 digital inputs DI9371

12 digitale Eing„nge DI9371

2 resistor-temperature-inputs AT2222

2 Widerstand-Temperatur-Eing„nge AT2222

4 analog inputs AI4622

4 analoge Eing„nge AI4622

bus receiver with infeed module BR9300

Busempf„nger mit Einspeisemodul BR9300

3

-12A9

26.0 27.0

DO9322

-12A8

24.1 25.0

DO9322

-12A7

DI9371

23.1

25

26

14

2

-12A6

21.0 22.0

DI9371

-12A5

AT2222

19.0 20.0

15

16

1

-12A4

16.0

AI4622

-12A3

15.0

BR9300

-12A2

13.4

-12A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

0 4 5

Joseph V”gele AG Serial-No.:

6

Machine Key Code:

KSFVU

KSFVU 002 - XXX

7 8

Ident-No.:

Designation:

9

BT9100

2102929_00 Spot:

šbersicht I/O-Bus

overview of I/O-bus

Plan

Bl.:

sh.:

30

12 Bl.:

0

1

2

3

5

4

6

7

8

9

Bedienger„t

Bedienger„t

Versorgung

Versorgung

24VDC

Datenbus

Bus

Eing„nge / Ausg„nge

operator panel

operator panel

supply

supply

24VDC

data bus

bus

inputs / outputs

11.9/ 1L+

1L+ /14.0 -13A1 B&R Power Panel 400

Display

b

4

1

W11

LiYCY

LiYCY

4x0,5

3x0,5

bn

2

ws

3

SHLD

X2X\

X2X-

X2X

SHLD

CANL 3

ge

2

ws

1

X2X

4

gn

CLG /14.2 CLK /14.1 CHG /14.2 CHK /14.1 11.9/ M

M /14.0 PE /14.0

11.9/ PE

-12A1

11

22

21

14

15

+24VDC BUS

+24VDC BUS

16

24

25

+24VDC

+24VDC

26

12.1 X2X X2X- X2X\

GND

X20BR9300

Date

Name

Date Drwn. 31.01.08

c d

-

W10

Modification a

PE

gn

+

CANH

POWER 24 VDC

GND

CAN

bn

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

display

gepr.

Name

Neef

PART:

Machine Key Code:

V™GELE

GND

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

1/1

Plan

2102929_00 Designation:

Bedienger„t operator panel

Bl.: sh.:

13 30

Bl.:

0

1

2

CAN-Bus

CAN-Bus

eingehend

ausgehend

CAN-bus

CAN-bus

incoming

outgoing

3

4

5

6

7

8

9

b

CLG /13.3 ge

LOW

CHG /13.3 gn

HIGH

CLK /13.3 ws

LOW

13.9/ M

M /15.0 PE /17.0

13.9/ PE

-X3 W9

6

7

8

9

6

7

8

9

-11X1 11.0

6

7

8

CAN

Modification a

br

CHK /13.3

1L+ /15.0

HIGH

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

13.9/ 1L+

Date

CAN

Name

Date Drwn. 31.01.08

c d

9

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

CAN-Schnittstelle CAN-interface

Bl.: sh.:

14 30

Bl.:

0

1

2

3

5

4

Drehgeber

Drehgeber

links

rechts

rotary transducer

rotary transducer

left

right

6

7

Drucksensor

Reserve

pressure sensor

reserve

8

9

14.9/ 1L+

1L+ /16.0

14.9/ M

M /17.0 -X3 W12

45

46

25

26

-X3 W17

™lflex

™lflex

34x0,75

12x0,75

-1X3

25

6

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

-3X3 W14

b

8

br

bl

-5X3 W16

6

8

br

bl

W18 ™lflex

3x0,5

3x0,5

4x1

-15B2

1

2

2

1

2

-15B3

1

UA:

UA:

0...10V

0...10V

0...10V

3

3

-3X3 W13

-1X3 W12

-X3

-12A2

2

UA:

W14

sw

W16

-5X3

7 7

W15

-1X3

23 23

W12

-X3

43

11

12

AI+ 1I

AI+ 1U

/23.3

8

...

13

3

sw

W18

PE

3

PE

3

PE

7 7

-8X3

24 24

W17

-X3

44

21

22

AI+ 2I

AI+ 2U

23

3

63

14

15

AI+ 3I

AI+ 3U

16

24

25

AI+ 4I

AI+ 4U

26

12.1 AI- 1U/I

AI- 2U/I

AI- 3U/I

X20AI4622

Date

AI- 4U/I

PART:

Name

Date Drwn. 31.01.08

c d

6

W15 ™lflex 18x1

1

1

Modification a

2

X4.M /23.3

8

6

2

1

26

...

-15B1

62

X4.1L+

-8X3

W13 ™lflex 18x1

61

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

1/1

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Drehgeber, Drucksensor

rot. transd., pressure sensor

Bl.: sh.:

15 30

Bl.:

0

1

2

3

Temperatur

Temperatur

Tank

Pumpe

temperature

temperature

tank

pump

5

4

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

15.9/ 1L+

1L+ /17.0

-16B1

-16B2

Pt100

Pt100

W20 Elektronik

W19

b

br

ws

gn

-8X3

3x0,5

-X3

-12A3

W17

53

54

55

4

5

6

4

5

6

64

65

66

21

22

23

PE

11

12

13

PE

-X3

12.2 Sensor+ 1

Sense- 1

Sensor- 1

Sensor+ 2

Date

Sense- 2

Sensor- 2

PART:

X20AT2222

Name

Date Drwn. 31.01.08

c d

ws

Elektronik

Modification a

rt

2x0,5

gepr.

1/1

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Temperatur Tank, Pumpe temperature tank, pump

Bl.: sh.:

16 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

16.9/ 1L+

15.9/ M

b

M /18.0 PE /18.0

14.9/ PE

Modification a

1L+ /18.0

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Reserve reserve

Bl.: sh.:

17 30

Bl.:

0

1

2

3

4

5

6

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

17.9/ 1L+

17.9/ M

b

M /20.0 PE /21.0

17.9/ PE

Modification a

1L+ /19.0

Date

Name

Date Drwn. 31.01.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Reserve reserve

Bl.: sh.:

18 30

Bl.:

0

1

2

Bef•llen

3

Zirkulation

mit Pumpe circulation

fill with pump

5

4

6

Spritzen

Spritzen

Test und

Pumpe

Automatik

Hand

Ausblasen

schneller

spray

spray

test and

pump

automatic

hand

blow out

faster

7

8

9

18.9/ 1L+

1L+ /20.0

1 =

Aus off

2 =

Bef•llen mit Pumpe fill with pump

4 =

6

5

4

3

2

1

3 =

2

-19S1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

8

5

9

3

7

oben

circulation

above =

pump faster

Spritzen Automatik

unten =

Pumpe langsamer

below =

pump more slowly

spray automatic

12 11

o-u

2

=

Pumpe schneller

-19S2

Spritzen Hand

3

spray hand

1

Test und Ausblasen test and blow out

PL /20.0

-12A4

11

21

12

22

13

23

12.2 DI-1

DI-2

DI-3

DI-4

DI-5

DI-6

X20DI9371

Date

PART:

Name

Date Drwn. 31.01.08

c d

4

6 =

Modification b

10

5 = 1

a

6

Zirkulation

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

1/2

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Wahlschalter Steuerung

selector switch control unit

Bl.: sh.:

19 30

Bl.:

0

2

3

Pumpe

1

Niveau Tank

Niveau Tank

langsamer

Heizgrenze

voll

pump

level tank

level tank

more slowly

heating limit

full

5

4

6

Reserve

Reserve

Reserve

reserve

reserve

reserve

7

8

9

19.9/ 1L+

1L+ /21.0

18.9/ M

M /21.0

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

-X3

b

57

br

bl

W21

...

3x0,5

3x0,5

-20S1

-20S2

sw

W21

-X3

-12A4

W22

...

72

br

bl

14

sw

W22

58

73

24

15

-X3

25

59

-X3

16

60

26

12.2 DI-7

DI-8

DI-9

DI-10

DI-11

DI-12

X20DI9371

Date

PART:

Name

Date Drwn. 31.01.08

c d

71

19.6/ PL

Modification a

56

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

2/2

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Initiatoren initiators

Bl.: sh.:

20 30

Bl.:

0

1

2

3

5

4

Sperre 1

Sperre 2

Sperre 1

Sperre 2

D•se

D•se

D•se

D•se

links

links

rechts

rechts

blockade 1

blockade 2

blockade 1

blockade 2

nozzle

nozzle

nozzle

nozzle

left

left

right

right

6

Reserve

Reserve

reserve

reserve

7

8

9

20.9/ 1L+

1L+ /22.0

2

-21S1

2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

b

-21S3 1

1

1

20.9/ M

M /22.0 PE /22.0

-12A5

11

21

12

22

13

23

12.3 DI-1

DI-2

DI-3

DI-4

DI-5

DI-6

X20DI9371

Date

PART:

Name

Date Drwn. 31.01.08

c d

2

-21S4

18.9/ PE

Modification a

2

-21S2

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

1/2

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Wahlschalter Steuerung

selector switch control unit

Bl.: sh.:

21 30

Bl.:

0

1

2

3

5

4

6

Reserve

Reserve

Reserve

Reserve

Reserve

Reserve

reserve

reserve

reserve

reserve

reserve

reserve

7

8

9

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

21.9/ 1L+

1L+ /30.0

21.9/ M

M /23.0 PE /23.0

21.9/ PE

-12A5

b

24

DI-7

DI-8

25

16

26

DI-9

DI-10

DI-11

DI-12

Date

PART:

Name

Date Drwn. 31.01.08

c d

15

X20DI9371

Modification a

14

12.3

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

2/2

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Steuerung Reserve control unit reserve

Bl.: sh.:

22 30

Bl.:

0

1

2

3

5

4

Impulssignale

Impulssignal

Impulssignal

Impulsgeber

Drehzahl

Raupenfahrzeug

Raupenfahrzeug

Raupenfahrzeug

Drehzahl

Pumpe

links

rechts

Pumpe

PVE-Ventil

pulse signals

impulse signal

impulse signal

pulse initiator

speed

tracked

tracked

tracked

speed

pump

vehicle

vehicle left

vehicle right

pump

PVE-valve

6

7

8

9

Reserve

reserve

11.4/ 2L+

2L+ /24.0

15.5/

X4.1L+

15.5/

X4.M -8X3

W23

1

2

br

bl

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

... 3x0,5

-23S1 U-PVE

b

-8X3

7 7

W17

-X3

67

22.9/ M

M /24.0 PE /24.0

22.9/ PE

-X3 W9

4

5

4

5

-X3 W9

-12A6 -11X1 11.0

11

12

13

14

15

4

5

11

12

13

14

15

16

10

11

12

13

14

15

16

-11X1 KANAL 1 (ZŽHLER)

KANAL 2 (ZŽHLER)

KANAL 3 (ZŽHLER)

KANAL 4 (PWM-AUSG.)

+24VDC

X20DC2395

Date

10

16

12.3

Name

Date Drwn. 31.01.08

c d

sw

W23

Modification a

/24.0

gepr.

PART:

Name

Neef

GND

Serial-No.:

11

12

13

Ident-No.:

KSFVU

Joseph V”gele AG

10

14

15

16

1/1

Machine Key Code:

V™GELE

11.0

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation: Impulssign.,

PWM-Ausgang

pulse signals, PWM-output

Bl.: sh.:

23 30

Bl.:

0

1

2

3

5

4

Magnetventil

Magnetventil

Magnetventil

Magnetventil

PVE-Ventil

Freigabe

Pumpe

Zirkulation

PVE-Ventil

Bef•llen

electromagnetic valve

electromagn. valve

electromagn. valve

electromagn. valve

PVE-valve

release

pump

circulation

PVE-valve

fill

6

Reserve

7

Reserve

8

9

Pumpenheizung Ein

reserve

reserve

pump heating on

23.9/ 2L+

2L+ /25.0

11

-24K2 .2

12

14

-12A7

PART:

X20DO9322

12.3

DO-1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

23.5/

U-PVE

11

b

21

DO-4

12

DO-5

22

DO-6

13

23

A1

A1

-24K1 A2

A2

23.9/ M

M /25.0 PE /25.0

23.9/ PE

-X3

69

68

-X3

70

17

18

PE

-X3 W17

-8X3

2

1

W24

3

W26

1

2

PE

W27

™lflex

™lflex

™lflex

3x1

3x1

3x1

-24Y2 24VDC

60.13, 24VDC

-24Y1 2

1

14 12 24 22 34 32

PE

Sig. +24V

0V

Date

Name

20

PE

9

10

PE

9

10

PE

1

2

PE

W16

-8X3

8

11

8

11

-24Y3 2

1

PE

24VDC

1

2

ESB24-40/24

PE

1 3 5 7

21

2 4 6 8

10.6 10.6 10.7 10.7

31

Drwn. 31.01.08 gepr.

19

11 .0

Date

c d

DO-3

-24K2

Modification a

DO-2

1/2

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Magnetventile, Heizung electr. valves, heating

Bl.: sh.:

24 30

Bl.:

0

1

2

3

5

4

Tankheizung 1

Tankheizung 2

Tankheizung 2

Tankheizung 2

Ein

Phase L1

Phase L2

Phase L3

Ein

Ein

Ein

tank heating 1

tank heating 2

tank heating 2

tank heating 2

on

phase L1

phase L2

phase L3

on

on

on

6

Signalhupe

St”rung

alarm horn

failure

7

8

9

24.9/ 2L+

2L+ /26.0

-12A7

PART:

X20DO9322

12.3

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

3+ 24VDC A1

-25K1

A1

A1

-25K2 A2

A2

2-

A1

-25K3

-25K4 A2

A2

24.9/ M

M /26.0 PE /26.0

24.9/ PE

ESB24-40/24

1 3 5 7

E259R10-24DC LC

2 10.2 4 10.2 6 10.3 8

Date

1

Name

E259R10-24DC LC

2 10.4

Date Drwn. 31.01.08

c d

DO-10

-25H1

Modification a

DO-9

2/2

gepr.

1

E259R10-24DC LC

2 10.4

1

2 10.5

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Heizung Ein, Sonstiges heating on, other

Bl.: sh.:

25 30

Bl.:

0

1

2

3

5

4

6

7

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 1

D•se 2

D•se 3

D•se 4

D•se 5

D•se 6

links (auáen)

links

links

links

links

links

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 1

nozzle 2

nozzle 3

nozzle 4

nozzle 5

nozzle 6

left (outside)

left

left

left

left

left

8

9

25.9/ 2L+

2L+ /27.0

-12A8

PART:

X20DO9322

12.4

DO-1

DO-2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

21

12

DO-5

22

DO-6

13

23

25.9/ M

M /27.0 PE /27.0 -X3 W12

-1X3

29

47

30

31

32

33

34

48

9

27

10

11

12

13

14

28

9

27

10

11

12

13

14

28

M2 /27.0 M3 /27.1 M4 /27.3

M1 /27.4 W13

1

9

2

3

4

10

5

W34

1

3

™lflex 5x0,75

-3X3

W29

1

1

9

2

2

W30

1

3

2

W31

1

4

2

W32

1

10

2

-4X3

5

W33

1

2

W35

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-26Y1

1

2

-26Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 31.01.08 gepr.

-26Y3 24VDC

Date

c d

DO-4

25.9/ PE

Modification a

DO-3

1/2

1

2

-26Y4 24VDC

1

2

-26Y5

2

24VDC

Name

Neef

1

-26Y6

1

1

1

3

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

26 30

Bl.:

0

1

2

3

5

4

6

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 7

D•se 8

D•se 9

D•se 10

Zusatzd•se 11

Zusatzd•se 12

links

links

links

links (innen)

links

links (auáen)

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 7

nozzle 8

nozzle 9

nozzle 10

additional

additional

left

left

left

left (inside)

nozzle 11 left

nozzle 12 left (outside)

7

8

9

26.9/ 2L+

2L+ /28.0

-12A8

PART:

X20DO9322

12.4

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

26.9/ M

M /28.0 PE /28.0 -X3 W12

-1X3

35

23

24

25

15

3

4

5

15

3

26.6/ M2

4

-X3 W12

-1X3

5

26.6/ M3

26.6/ M4

21

22

1

2

1

2

26.1/ M1

W37 W34

-4X3

W36

2

4

™lflex

1

7

2

3

8

12x0,75

2

1

-2X3

4

2

W38

1

1

7

2

2

W39

1

3

2

W40

1

8

2

W13

-3X3

W41

11

11

1

13

12

13

2

12

W42

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-27Y1

1

2

-27Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 31.01.08 gepr.

-27Y3 24VDC

Date

c d

DO-10

26.9/ PE

Modification a

DO-9

2/2

1

2

-27Y4 24VDC

1

2

-27Y5

2

24VDC

Name

Neef

1

-27Y6

1

1

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

27 30

Bl.:

0

1

2

3

5

4

6

7

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 1

D•se 2

D•se 3

D•se 4

D•se 5

D•se 6

rechts (auáen)

rechts

rechts

rechts

rechts

rechts

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 1

nozzle 2

nozzle 3

nozzle 4

nozzle 5

nozzle 6

right (outside)

right

right

right

right

right

8

9

27.9/ 2L+

2L+ /29.0

-12A9

PART:

X20DO9322

12.4

DO-1

DO-2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

11

b

21

12

DO-5

22

DO-6

13

23

27.9/ M

M /29.0 PE /29.0 -X3 W12

-1X3

36

49

37

38

39

40

41

50

16

29

17

18

19

20

21

30

16

29

17

18

19

20

21

30

M7 /29.0 M8 /29.1 M9 /29.3

M6 /29.4 W15

1

9

2

3

4

10

5

W48

1

3

™lflex 5x0,75

-5X3

W43

1

1

9

2

2

W44

1

3

2

W45

1

4

2

W46

1

10

2

-6X3

5

W47

1

2

W49

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-28Y1

1

2

-28Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 31.01.08 gepr.

-28Y3 24VDC

Date

c d

DO-4

27.9/ PE

Modification a

DO-3

1/2

1

2

-28Y4 24VDC

1

2

-28Y5

2

24VDC

Name

Neef

1

-28Y6

1

1

1

3

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

28 30

Bl.:

0

1

2

3

5

4

6

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

Magnetventil

D•se 7

D•se 8

D•se 9

D•se 10

Zusatzd•se 11

Zusatzd•se 12

rechts

rechts

rechts

rechts (innen)

rechts

rechts (auáen)

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

electromagnetic valve

nozzle 7

nozzle 8

nozzle 9

nozzle 10

additional

additional

right

right

right

right (inside)

nozzle 11 right

nozzle 12 right (outside)

7

8

9

28.9/ 2L+

2L+ /30.0

-12A9

PART:

X20DO9322

12.4

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

28.9/ M

M /30.0 PE /30.0 -X3 W12

-1X3

42

26

27

28

22

6

7

8

22

6

28.6/ M7

7

W48

-6X3

W50

2

2

1

4

-2X3

2

W12

-1X3

28.6/ M9

W37

4

-X3

8

28.6/ M8

W51

4

4

1

9

2

6

5

W52

1

6

2

52

31

32

31

32

28.1/ M6

5

9

51

W53

1

10

10

2

W15

-5X3

W54

11

11

1

13

12

13

2

12

W55

™lflex

™lflex

™lflex

™lflex

™lflex

™lflex

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

2x0,75

-29Y1

1

2

-29Y2

24VDC

1

2

24VDC

Date

Name

Drwn. 31.01.08 gepr.

-29Y3 24VDC

Date

c d

DO-10

28.9/ PE

Modification a

DO-9

2/2

1

2

-29Y4 24VDC

1

2

-29Y5

2

24VDC

Name

Neef

1

-29Y6

1

1

2

2

24VDC

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Magnetventile D•sen

electromagnetic valves jets

Bl.: sh.:

29 30

Bl.:

1

2

3

5

4

b

8

Steuerspannung

Datenbus

f•r Tankmodul

digitale

24VDC

zu Tankmodul

Ausg„nge

zu Tankmodul

data bus

supply

control voltage

data bus

for tank module

digital

24VDC

to tank module

outputs

to tank module

9

1L+

29.9/ 2L+

2L+

29.9/ M

M

29.9/ PE

PE W58

bn

ws

gn

-X3

LiYCY 3x0,5

-12A10

W56

11

22

21

25

74

75

76

PE

1

2

3

PE

-X3 W57

™lflex

LiYCY

4x1

3x0,5

77

78

79

bn

ws

gn

5

6

7

PE

26

12.5

Date

Name

Date Drwn. 31.01.08 gepr.

Name

Neef

2

3

-9X3

PE

Machine Key Code:

V™GELE

Ident-No.:

KSFVU

Joseph V”gele AG Serial-No.:

8

SHLD

1

X2X\

-9X3

X2X-

1/1

X2X

PART:

PE

X20BT9100

GND

M

+24VDC

2L+

X2X X2X- X2X\

c d

7

Versorgung

22.9/ 1L+

Modification a

6

Datenbus

1L+

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

0

KSFVU 002 - XXX

Spot:

Plan

2102929_00 Designation:

Kopplung zu Tankmodul coupling to tank module

Bl.: sh.:

30 30

Bl.:

0

1

2

3

5

4

6

7

8

9

Schaltplanhistorie der Maschine KSFVT History of the circuit diagrams for the machine KSFVT von Maschine

bis Maschine

Benennung

PC-Dateiname

part number

from machine

to machine

name

PC filename

2091494_00

KSFVT 001

KSFVT XXX

ESP_KSFVT_001-XXX

ESP_KSFVT_2091494_00_00_00.pdf

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

Materialnummer

Modification a b

Date

Name

Date Drwn. 16.06.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Historie history

Bl.: sh.:

0 14

Bl.:

0

1

2

3

4

5

6

7

8

9

Schaltschrank Daten data of control cabinet Tankmodul

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

tank module Elektrische Kenndaten:

Aderleitungsfarben:

Kennfarben Meldeleuchten:

Mechanische Kenndaten:

electrical data:

colours of wiring:

colours of signal-lamps:

mechanical data:

Anschluáspannung: supply voltage:

b

schwarz

Betrieb:

gr•n

SchrankgrӇe (BxHxT):

main current conductor:

black

in operation:

green

cabinet size (bxhxd):

300x400x210mm

ca. 300W

Neutralleiter:

hellblau

St”rung:

rot

Schutzart:

connected load:

ab. 300W

neutral conductor:

light blue

failure:

red

degree of protection:

Anschluástrom:

ca. 12A

Schutzleiter:

gr•n/gelb

Warnung:

gelb

Lackierung:

supply current:

ab. 12A

protective conductor:

green/yellow

warning:

yellow

coulor:

max. Vorsicherung

20A

Steuerstromleiter AC:

rot

Freigabe:

gr•n

Hauptschalter:

control current conductor AC:

red

release:

green

main switch:

Steuerstromleiter DC+:

dunkelblau

Leitungsabg„nge:

unten

frequency:

control current conductor DC+:

darkblue

outgoing feeders:

below

Motorennennspannung: 24VDC

Steuerstromleiter DC-:

braun

Einspeisung:

Stecker

voltage of motors:

control current conductor DC-:

brown

supply:

connector

Fremdspannung:

orange

external voltage:

orange

Meá- und F•hlerleitungen:

weiá

measuring conductors:

white

Normen:

VDE, DIN EN

max. back up fuse ---

Nennfrequenz:

Steuerspannung:

24VDC

control voltage: Meldespannung:

24VDC

indicator voltage: Ventilspannung:

24VDC

voltage of valves:

Date

IP 54

RAL 7035

---

norms:

Name

Date Drwn. 16.06.08

c d

Hauptstromleiter:

Anschluáleistung:

Modification a

24VDC

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Technische Daten technical data

Bl.: sh.:

1 14

Bl.:

0

1

2

3

4

5

6

7

8

9

Inhaltsverzeichnis / Table of content Seite

Seitenbenennung

page

page designation

0 1 2 5 6

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

10 11 12 13 14 15 16 17 18

Modification a b

Historie history Technische Daten technical data Inhaltsverzeichnis Table of content Aufbauplan Schrankt•r mech. design cabinet door Aufbauplan Montageplatte mech. design mount. plate Einspeisung 24VDC supply 24VDC šbersicht I/O-Bus overview of I/O-bus Datenbus data bus Temperatur Tank temperature tank Schalter Steuerung switch control unit Schalter, Initiatoren switch, initiators Meldeleuchten signal-lamps Magnetventile, Relais electrom. valves, relay ™lbrenner oil burner

Date

Name

Date Drwn. 16.06.08

c d

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Inhaltsverzeichnis Table of content

Bl.: sh.:

2 14

Bl.:

0

2

3

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

1

14S1

b

7

8

9

16H1

14S2

16H2

16H7 16H8

16H3

16H4

14S3 14S4 16H5 16H6

T•raufbauplan Schaltschrank mechanical design of door control cabinet

Date

Name

Date Drwn. 16.06.08

c d

6

10S1

Modification a

5

4

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Aufbauplan Schrankt•r

mech. design cabinet door

Bl.: sh.:

5 14

Bl.:

0

1

2

3

5

4

6

7

8

9

17K1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

X00

M M M 1L+ 1L+ 1L+ 2L+ 2L+

25x60x90

b

18K3

18K2

18K1

18F1

25x60x240

11A4

11A3

1 2 3 PE 4 5 6 PE 7 8 9 PE 10 11 12 13 14 15 16 17 PE 18 19 20 21 PE 22 23 PE 24 25 PE

X3

PE

2

2

1

Plattenaufbauplan Schaltschrank mechanical design of plate control cabinet

Date

Name

Date Drwn. 16.06.08

c d

1

X13

25x60x250

Modification a

11A2

11A1

25x60x130

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation: Aufbauplan

Montageplatte

mech. design mount. plate

Bl.: sh.:

6 14

Bl.:

0

1

2

3

5

4

6

7

8

Einspeisung

Steuerspannung

Steuerspannung

Notschalter

Lastspannung

24VDC

24VDC

24VDC 1L+

Aus

24VDC 2L+

Brenner

von Spr•hmodul

supply

control voltage

control voltage

emergency switch

load voltage

24VDC

24VDC

24VDC 1L+

off

24VDC 2L+

burner

from spray modul

9

3L+ /18.0

1L+ /12.0

3M /18.0

21

11

22

12

sw

18.3

-10S1

M /12.0 PE /12.0 2

W1

bl

br

-X3

PE

W2 ™lflex

2x2,5

4x1,5

-10X1 +

2

12.0

PE

1

2

3

PE

-X00

-X00

1L+

2L+

M

1

2

3

PE

connector

(20A)

Date

10-pole + PE

Name

Date Drwn. 16.06.08 gepr.

PE

von F31

M

10-polig + PE

c d

3

Stecker

-

2-polig

Modification

2

2L+

Stecker

1

-10X2 1

2-pole

b

1

Einzeladern

connector

a

-X13

1L+

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

2L+ /12.0

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Einspeisung 24VDC supply 24VDC

Bl.: sh.:

10 14

Bl.:

a

b

d Modification Date Name

c

gepr. DI9371

Date

Drwn. 16.06.08 16.0 17.0

15

25

15

25

15

16

26

16

26

16

25

25

26

26

15

16

24

14

24

14

24

14

24

14

23

13

23

13

23

13

23

13

22

12

22

12

22

12

22

12

21

11

21

11

21

11

21

11

12 digital outputs DO9322

12 digitale Ausg„nge DO9322

12 digital inputs DI9371

12 digitale Eing„nge DI9371

2 resistor-temperature-inputs AT2222

2 Widerstand-Temperatur-Eing„nge AT2222

bus receiver with infeed module BR9300

Busempf„nger mit Einspeisemodul BR9300

1

-11A4

14.0 15.0

AT2222

-11A3

13.0

BR9300

-11A2

12.2

-11A1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

0 2 3

Neef

V™GELE

4

Name

5

Joseph V”gele AG Serial-No.:

6

Machine Key Code:

KSFVT

KSFVT 001 - XXX

7 8

Ident-No.:

Designation:

9

DO9322

2091494_00 Spot:

šbersicht I/O-Bus

overview of I/O-bus

Plan

Bl.:

sh.:

14

11 Bl.:

0

1

2

3

von Spr•hmodul data bus

data bus

Bus

Eing„nge / Ausg„nge

supply

supply

bus

inputs / outputs

8

9

10.9/ 2L+

2L+ /16.0

10.9/ M

M /15.0 PE /16.0

10.9/ PE

-X3

4

5

6

bn

ws

gn

PE bn

W4 W3

ws

gn

LiYCY 3x0,5

LiYCY 3x0,5

-11A1

11

22

21

14

15

+24VDC BUS

+24VDC BUS

16

24

25

+24VDC

+24VDC

26

11.1

-10X2

X2X X2X- X2X\

10.3

5

6

7

GND

Date

GND

PART:

1/1

X2X\

X2X-

X20BR9300

Name

Date Drwn. 16.06.08

c d

7 Versorgung

1L+ /13.0

Modification b

6

Versorgung

10.9/ 1L+

X2X

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

from spray modul

a

5

4

Datenbus

Datenbus

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Datenbus data bus

Bl.: sh.:

12 14

Bl.:

0

1

2

3

Temperatur

4

5

6

7

8

9

Reserve

Tank temperature tank

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

12.9/ 1L+

1L+ /14.0

-13B1 Pt100

W5

b

ws

gn

7

8

9

11

12

13

LiYCY 3x0,5

-X3

-11A2

Sensor+ 1

Sense- 1

Sensor- 1

21 Sensor+ 2

X20AT2222

22

23

Date

Sense- 2

Sensor- 2

PART:

Name

Date Drwn. 16.06.08

c d

PE

11.1

Modification a

br

gepr.

1/1

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

Temperatur Tank

Bl.:

2091494_00 Designation:

temperature tank

sh.:

13 14

Bl.:

0

1

2

3

5

4

6

7

8

9

Reserve

Hydraulikpumpe

Hydraulikpumpe

Heizung

Heizung

Umf•llen

Umf•llen

Ein

Aus

Ein

Aus

Betriebsart

Betriebsart

Hand Ein

Automatik Ein reserve

hydraulic pump

hydraulic pump

heating

heating

decanting

decanting

on

off

on

off

control

control

mode hand on

mode automatic on

13.9/ 1L+

1L+ /15.0

Ein

oben

Ein

oben

Ein

oben

above =

on

above =

on

above =

on

above =

on

unten =

Aus

unten =

Aus

unten =

Aus

unten =

Aus

below =

off

below =

off

below =

off

below =

off

oben

o-u

=

2

o-u

-14S1 Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

2

o-u

-14S3 3

1

-11A3

=

Ein

2

-14S4 3

1

3

1

1

11

21

12

22

13

23

11.2 DI-1

DI-2

DI-3

DI-4

DI-5

X20DI9371

Date

DI-6

PART:

Name

Date Drwn. 16.06.08

c d

o-u

=

AUS /15.0

Modification b

2

-14S2 3

a

=

gepr.

Name

Neef

1/2

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Schalter Steuerung switch control unit

Bl.: sh.:

14 14

Bl.:

0

1

2

5

3

4

Umf•llen

Brenner

Niveau Tank

Niveau Tank

Versorgung 24VDC

Aus

St”rung

leer

Heizgrenze

Brenner

decanting

burner

level tank

level tank

supply 24VDC

off

failure

empty

heating limit

burner

6

7

8

9

Reserve

vorhanden reserve

stock-on 14.9/ 1L+

1L+ /16.0

12.9/ M

M /16.0

-X3 W6

-18K2

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

18.6

b

22

W7 3x0,5

-15S1

-15S2

13

15

br

bl

-18K1 18.1

24 sw

24

W7

11 12

14

sw

11

14

15

25

16

26

11.2 DI-7

DI-8

DI-9

DI-10

DI-11

X20DI9371

Date

DI-12

PART:

Name

Date Drwn. 16.06.08

c d

bl

3x0,5

-X3

14

br

...

14.6/ AUS

-11A3

12

...

W6

Modification a

21

10

gepr.

Name

Neef

2/2

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Schalter, Initiatoren switch, initiators

Bl.: sh.:

15 14

Bl.:

0

1

2

3

5

4

6

7

8

Meldeleuchte

Meldeleuchte

Meldeleuchte

Meldeleuchte

Meldeleuchte

Meldeleuchte

Meldeleuchte

Meldeleuchte

Hydraulikpumpe

Heizung

Umf•llen

Umf•llen

Umf•llen

Zirkulation

Brenner

Brenner

Ein

Ein

Hand Ein

Automatik Ein

aktiv

aktiv

Betrieb

St”rung

signal-lamp

signal-lamp

signal-lamp

signal-lamp

signal-lamp

signal-lamp

signal-lamp

signal-lamp

hydraulic pump

heating

decanting

decanting

decanting

circulation

burner

burner

on

on

hand on

automatic on

active

active

in operation

failure

15.9/ 1L+

1L+ /17.0

12.9/ 2L+

2L+ /17.0

-18K2 18.6

-11A4

X20DO9322

11.2

DO-2

DO-3

DO-4

DO-5

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

22

13

23

18.6

12

14

-16H2

-16H3

-16H4

-16H5

-16H6

-16H7

-16H8

gn

gn

gn

gn

gn

gn

gn

rt

15.9/ M

M /17.0 PE /17.0

12.9/ PE

Date

Name

Date Drwn. 16.06.08

c d

12

14

11

-16H1

Modification b

21

12

DO-6

-18K3 11

11

1/2

PART:

DO-1

a

9

gepr.

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Meldeleuchten signal-lamps

Bl.: sh.:

16 14

Bl.:

0

1

2

3

Magnetventil

Brenner

Blinklicht

Umf•llen

Ein

leer

electromagnetic

burner

flashlight

valve

on

empty

5

4

6

Reserve

Reserve

Reserve

reserve

reserve

reserve

7

8

9

decanting 16.9/ 1L+

1L+

16.9/ 2L+

2L+

-11A4

PART:

X20DO9322

11.2

DO-7

DO-8

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

14

b

24

15

DO-11

25

DO-12

16

26

A1 A2 16.9/ M

M

16.9/ PE

PE /18.0 -X3 W8

16

17

PE

1

2

PE

-X3 W12

™lflex

24

25

PE

1

2

PE

™lflex

3x0,75

3x0,75 60.13, 24VDC

-17Y1 24VDC

1

Date

2

PE

14 12 24 22 34 32

Name

11 18.4

-17H1

21

24VDC

Drwn. 16.06.08 gepr.

1

PE

2

31

Date

c d

DO-10

-17K1

Modification a

DO-9

2/2

Name

Neef

Machine Key Code:

V™GELE

Ident-No.:

KSFVT

Joseph V”gele AG Serial-No.:

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

Magnetventile, Relais electrom. valves, relay

Bl.: sh.:

17 14

Bl.:

0

1

2

Versorgung 24VDC

3

™lbrenner Versorgung 24VDC

Brenner

5

4

6

7

8

Notschalter

Brenner

Brenner

Brenner

Brenner

Sicherheits-

Aus

Ein

St”rung

St”rung

Betrieb

thermostat

burner

burner

burner

burner

safety

on

failure

failure

in operation

thermostat

vorhanden

9

Brenner

supply 24VDC

oil burner supply 24VDC

burner stock-on

burner

10.1/ 3L+

-10S1

Schutzvermerk nach ISO 16016 beachten. / Refer to protection notice ISO 16016.

10.7

b

12

6A

17.2

2

11 12

14

A1

A1

-18K1

-18K2 A2

A1

-18K3 A2

A2

10.1/ 3M 17.9/ PE

PE

-X13 W9

1

2

PE

1+2

3+4

PE

-X3 W10

™lflex

™lflex

5x2,5

5x1

18

19

20

21

PE

1

2

3

4

PE

14 12 24 22 34 32

W11

11 15.4

24VDC 11,5A

21

1

2

+

-

PE

3

4 Ein

5

6

PE

St”rung

24VDC 31

Name

™lbrenner, 1-stufig

RIELLO BURNERS

siehe auch Montage- und

RIELLO 40

Bedienungsanleitung Nr. 3452736

Modell G20 D.C., Typ 705M

Date Drwn. 16.06.08 gepr.

Name

Neef

23

PE

1

2

PE

14 12 24 22 34 32

11 16.7 21 15.1 31

60.13, 24VDC

14 12 24 22 34 32

Machine Key Code:

V™GELE

22

3x1 60.13, 24VDC

-18D1

Date

-X3

™lflex

60.13, 24VDC

c d

1

-18F1

-17K1

Modification a

11

Serial-No.:

11 16.6 21 31

Ident-No.:

KSFVT

Joseph V”gele AG

PE

-18S1

KSFVT 001 - XXX

Spot:

Plan

2091494_00 Designation:

™lbrenner oil burner

Bl.: sh.:

18 14

Bl.:

Technical Training for SUPER 1800-2 SJ with removable Spray Module

8.0 Pneumatic Schematics

© Training by Joseph Vögele AG Mannheim

SJ_MSU_1182_Documentation_Eng